FULLY AUTOMATIC DELIVERY

CONTENTS

Ⅰ.Functions and features

Ⅱ.Operation and Adjustment

1、 Control panel

2、 Operation of the delivery

Ⅲ.Maintenance and Care

Ⅴ 、 Circuit diagram

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 FULLY AUTOMATIC DELIVERY

Ⅰ.Functions and features

This machine is used to collect the sheets output from drying

channel or curing machine in order automatically.
The machine adopts automatic control, automatic delivery, and
automatic paper jogging which is performed by pneumatic elements
and whose adjustment is very simple and convenient. Therefore, this
effectively avoids paper breaking and damaging other finishing
printed sheets. In this machine up and down limit safety equipment
for paper stacker is installed to avoid damaging the machine
because of breakdown limit equipment.

Max delivery paper sizes: 800S 800×600 mm

1050S 1100×750 mm

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 FULLY AUTOMATIC DELIVERY

Ⅱ.Operation and Adjustment

1、 Control panel

调 速
启 动 停 止 台面升 联 机
SPEED ADJUST
START STOP TABLE UP ONLINE 开
关
OFF ON

风 机 吹风阀 齐 纸 台面降
关
AIR PUMP 开 关 VALVE 开 关 TRIMMER 开 TABLE DOWN
OFF ON OFF ON OFF ON

Diagram 1

The stacker’s operation panel as figure-1

1） SPEED ADJUST button is for adjusting the speed of blet

which between the exit of the dryer and the stacker.

2） START button is for controlling the whole stacker’s start

function, after open the electrical power, press the button,
the others buttons will be effected, the whole machine can
start work naturally, the indicator light is on.

3） STOP button is for controlling the stop, press the button,

all indicator light of start button will be off, the whole

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 FULLY AUTOMATIC DELIVERY

stacker will stop.

4） TABLE UP button is the manual control button for making

the talbe up, press the button, the table goes up, loosen
the button, it stops, when it touchs the upper limit trave ,
it stops to go up.

5） TABLE DOWN button is the manual control button for making

the table down, press the button, the table goes down, loosen
the button, it stops, when it touchs the lower limit travel
switch, it stops to go down; when the detector switch of paper
pile height gets the signal, the table goes down
automatically.

6） AIR PUMP button is for controlling the on and off of feeding

adsorption air pump, when the button turns right, the air
pump on.

7） VALVE button is for controlling the blowing’s on and off

of feeding table which next to stacker table, when the button
turns right, it starts to blow when the paper goes through
the feeding table;

8） TRIMMER button is for controlling the two trimmer

cylinders of stacker, when the button turns right, trimmer
works and trimmer board separated when the paper goes through
feeding table; when the button turns left, trimmer board
separated at any condition.

9） ONLINE button is for controlling the work of printing part,

when the button turns right, the control of stacker to
printing part is effective, here, press button , or there
is malfunction in the stacker, printing part stops; if there
is no malfunction or after removing, press all the time,
the alarm of printing part will ring, when it end, printing
part starts to run, the button can be loosen after the

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 FULLY AUTOMATIC DELIVERY

printing part’s running.

10） Turn on the power before running the machine, it can start
the normal collection work after pressing “START”, here
the “START” indicator light is on.

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 FULLY AUTOMATIC DELIVERY

2、 Operation of the delivery

Diagram 2

a. Left and right adjustment,cylinder adjustment

In this delivery, left-and-right and front-and-rear jogging

equipments can be adjusted according to different paper size. Left
and right adjustment is shown in Diagram2: loosen the lock handle
for left-and-right movement, the left-and-right jogging equipment
can be moved left and right on supporting bar.
Note: in Diagram 2, it shows left adjustment, in fact, right
adjustment is same as left one. The left-and-right jogging
equipments should be symmetric to the center of paper stacker.
Loose the lock handle for height adjustment, adjust the relative
distance between this equipment and pile board.
The jogging running inside on the guide is driven by left and
night movement of cylinders through the shaft when paper comes in,
they will make the sheets in good order. The working speed of the
joggers depends on the working speed of the cylinder sucks and blows.
Rotate the adjustable knob is to loosen the lock button. The working
speed of cylinder must be adjusted to as fast as possible, at least
ensure that one working process of cylinder should be a bit faster
than the speed one sheet forwards in.

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 FULLY AUTOMATIC DELIVERY

b、 Back adjustment
Back adjustment is that when paper coming into the stacker,
it rectifys from back to inside, which ensure papers are orderly
in front and back.
The adjustment of back rectify device shown as figure-3 and
figure-4, Cylinder is fixed on the body of stacker by fixation
shelft and cann’t be moved, loosen the locked nuts, the movement
of cylinder can be adjusted by adjusting the nut. Loosen the two
nuts of shaft of cylinder which can move the whole back rectify
device to front or back, pay attention to don’t move too much to
avoid the active piece of back rectify device to knock into left
and right rectify device. Loosen the height lock can adjust the
distance between the device to the paper stack board.
The back rectify board can be open by turn to upper of backward,
it’s easy to taken out the paper from the paper stack, after
loosening the back rectify board drop down automatically;

Diagram 3 cylinder adjustment Diagram 4 fore-and-aft adjustment

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 FULLY AUTOMATIC DELIVERY

c. Height Setup of Paper Stacker

Before the delivery runs automatically, the height of paper
stacker must be well adjusted. press the button manual up, asend
the paper stacker at a certain height to make the four joggers with
paper stacker at 30 ° ~50 ° .Loose the lock handle for height
adjustment , adjust the height of the four joggers to be the same
level.

Ⅲ.Maintenance and Care

In the cylinder of this delivery, use clean, non-corrosive gas.
Before running every time, please lubricate the guides in the
joggers and shafts of each cylinder. For some time, the gears and
chains in the motor for driving the belts and in the motor for
lifting should also lubricated.

Ⅴ 、 Circuit diagram

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 source supply feeding motor for lifting air power brake of solenoid transition
transformer PLC
~~ 380V 50Hz motor up down sucker control lift motor valve set
~
QF QF1
L1 R 1 3
20 24
L2 S
T 380V
~ 220V
L3 4
25
22

PE
QF3 ~ 220V
QF2
KM1 KM2 KM3 KM1-2 TS

D C 24V

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5 6 11 8 7 8 7 8

L N KA2 KA3
RH1 RH2
FULLY AUTOMATIC DELIVERY

PLC
inverter

U1 V1 W1 U2 V2 W 2 U3 V3 W 3

M1 M2 M3
3~ 3~ 3~

The Electrical Diagram

Inner Parameter of SERIES fully automatic delivery
of Inverter：
n1=0 n2=1 n3=2
（OMRON 3G3JV） n16=1 n17=1
 FULLY AUTOMATIC DELIVERY

of fully automatic delivery

2008.01.25
PLC Diagram
NC
NC
NC

NC
NC

NC
NC

NC
05

NC
04

NC
03

03
02

02

PARALLEL
01

IND OF PARALLEL
01

TESTING POWER OF PARALLEL TEST

Y7 COM Y10 Y11
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13

01CH

11CH

PAPER-IN
00

IND OF RUN
00

TESTING POWER OF PAPER-IN TEST

COM

PAPER HEIGHT
11

TESTING
DC24V
CPM2AH-30CDR

BOTTOM LIMIT
+
10

07

VALVE OF PARALLEL
KA1 KA2 KA3
CONTROL
09

06

BOTTOM LIMIT VALVE OF PUMP ADSORB

Y6
08

05

TOP LIMIT
VALVE OF CYLINDER
CONTROL
Y5
COM
07

TOP LIMIT
Y4 COM
06

04

MANUAL MDOWN STACKER DOWN

05

03

MANUAL UP STACKER UP
Y3
04

02

MODE OPTION AIR PUMP

Y2
COM
03

~ 220V

STOP
02

01

FEEDING

RUN
SC S1

RUN
INV
Y1
COM
01

PARALLEL
00CH

Y0 COM
10CH
00

00

AIR PUMP
X0

COM

计
数
器
COM
DC24V

Y00
COM

+24

+
L2/N

OUT

-
N

IN
L1
7
~ 220V

RP
SPEED ADJUST
10.00
COM

DC
FC

FR

SC
S1
FS

POWER INV
R/L 1
+24 COM
DC24V
V+ V-
N
~220V

W
U
V
L

U
N

FEEDING MOTOR

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