2.0 FEB 2006
ORIGINAL
FORM2
THE PATENTS ACT, 1970
(39 OF 1970)
COMPLETE SPECIFICATION
(See Section 10)
AN IMPROVED PROCESS FOR THE RESOLUTION OF dl-EPHEDRINE
Malladi Drugs & Pharmaceuticals itd, No::52, Jawaharlal
Nehru Road,
Ekkattuthangal, Chennai- 600 097,
an Indian company registered under the
Indian companies act 1956 and Emmetien Biotech Pharmaceuticals Ltd,No:501,
Sentinel, Hiranandani Gardens, Powai, Mumbai 400076, an Indian company
registered under the indian companies act 1956.
The following specification particularly describes the nature of this invention and
the manner in which it is to be performed:Field of Invention
‘The invention relates to an improved process for the resolution of dl Ephedrine to prepare
L-Ephedrine The l-Ephedrine prepared by the process of the present invention is a very
well known sympathomimetic agent widely used in cough & cold preparations.
Sympathomimetic agents are in use in medicine since long, for their effects on the blood
vessels and the peripheral and central nervous system The present invention relates to
one such sympathomimetic agent “I-Ephedrine™
Background of Invention:
|- Ephedrine is currently produced via a microbial biotransformation process using
different species of yeasts with Benzaldehyde as the aromatic substrate. The process
involves the condensation of an active acetaldehyde (which is generated from
Pyruvicacid produced by yeast) and Benzaldehyde giving rise to L-Phenyl Acetyl
Carbinol(PAC), This PAC on catalytic hydrogenation in the presence of methylamine
yields I-Ephedrine(u s patl 956950 ,c a.28,4072) Reduction of L.-Phenyl acetyl carbinol
using Sodiumborohydride was mentioned in the patent CZECH.98260,1961 In
czech 186,027, Platinum catalyst was used for the reduction
Patent no- 302,940 (France) describes a method for the preparation of Ephedrine
(synthetic) from Propiophenone by brominating the Propiophenone condensing with
methylamine and on reducing the obtained Ephedrone. But this route gives only racemic
form of Ephedrine ie dl-Ephedrine. To obtain I-Ephedrine this racemic form needs to be
resolved
RACEMIC means mixture of 50%d-isomer and S0%l-isomer with optical activity of
zer0
RESOLUTION is the method of resolving racemic mixture into optically active
components (d-isomer and |-isomer) involves use of appropriate resolving agent(s)There are many methods to resolve this racemic form.
In the conventional resolution of dl-base an expensive resolving agent generally required
is one equivalent to that of dl-base to form a mixture of salts of diastereomers as shown
below.
Conventional resolution:
1, di-Base (1 mole)+ d- Acid (1eq) ~ d-Base d-Acid + Mother liquor()
(resolving agent) (diastereomer)
2. Mother liquor-— I-Base.d-acid
(diastereomer)
-d-hydrochloride salt+ Mother liquor (2)(d-acid)
3. d-Base d-Acid
4, leBase d-Acid ~
~-I-hydrochloride salt Mother liquor(3)(d-acid)
5. Mother liquor (2)}+Mother liquor(3)-
acid
‘One mole of Racemic base (dl-base) consisting of 0.5 moles of d-base isomer and 0.5
moles of
¢ isomer needs | mole of resolving agent(d-acid) to form diastereomeric
salts d-base d-acid (0.Smole:0.Smole) and I-based-acid (0,Smole:0.Smole),These salts
vary widely in properties mainly in their solubilities in organic solvents . When the
salt (dbase-d acid)
precipitates out due to its solubility difference and the other (I-base-d acid) remains in
reaction is performed in suitable solvent one diastereomeric
solution (mother liquor) as shown in step-1. This salt (I-base-d acid) is precipitated by
cooling the mother liquor -step-2. From the isolated salt ( namely from steps 2) the
required isomer i.e in this case, the I-isomer is isolated, as hydrochloride salt, by treating
with hydrochloric acid (step-4). Similarly, d-isomer contained in the salt (dbase-d acid)
0.0obtained in step (i) is also isolated by treating with hydrochloric acid . (step-3). As
the resolving agent, namely (d acid) is involved in the salt formation with both the salts(
in steps (i) & Step (ii) , it has to be recovered by mixing both the mother liquors
obtained from steps 3 &4 by further processing (step-5)To summarise , in the conventional resolution process , one requires
1 equivalent of resolving agent and its recovery involves 5 steps leading to more
handling loses of the resolving agent_and time, Thus the conventional resolving process
to obtain the L isomer is a time consuming , tedious and is not applicable industrially
Resolution of dl-Ephedrine is described in Resolution of organic compounds, page
no180 by using d-mandelic acid, But the diastereomer complex obtained needs to be
purified many times before converting in to the required salt
Mandelate salts of Ephedrine were also studied in J. ORG.CHEM 8,564-71(1943)
Resolution of dl-ephedrone (penultimate step product of dl-Ephedrine) with Dibenzoyl
tartarie acid is described in “Resolution of organic compounds” page 167 , Handling of
Another process for the preparation of I-Ephedrine has been described in chemical
abstracts vol :50 page 868 by converting I-(+)Pseudo Ephedrine using acetic anhydride to
form I+)n- acetyl pseudo Ephedrine and reacting with thionyl chloride and hydrolyzing
further to give I-Ephedrine
CA: vol: 86: 29451) ,1977 describes a process for the preparation of I-Ephedrine from
pseudo Ephedrine by oxidizing and stereospecific reduction CA:86, VOL: 1977:121598K
Resolution of dl-Ephedrine using d-trans-2-benzamidocyclohexane carboxylic acid or I
cis 2-benzamidocyclohexane carboxylic acidwith 46,8%and 70.9% yields of I-Ephedrine
hel
CA:VOL:86:171704:1977 CZECH. 165624 describes a method to separate I-Ephedrine
salt from mixture of I-Ephedrine and dl-Ephedrine. By dissolving the in aqueous sodium
hydroxide and extracting with butyl acetate which on further concentration and cooling,
yielded crystals of dl-Ephedrine base and mother liquor yielded I-Ephedrine baseUS patent no 3478101(nov1 1,1969) describes a process for the preparation of optically
active bases by reacting the recemic base with optically active half amides of
unsaturated aliphatic dicarboxylic acids. This process of preparation of half amides
involving use of unwanted isomer of the molecule to be resolved is very combursome
and making the isolation of pure required isomer more difficult
US patent no 4656303(1987) has described a method for the resolution of racemic
mixture in to optically active isomers using a resolving agent and optically inactive agent
in a solvent, the objective was not to make I-Ephedrine but to use LEphedrine as
resolving agent
In US patent no 6015903,resolution of di-Ephedrine is carried out with 4-24-
dichlorophenoxy propionic acid but yields reported is only 40%
US patent no 6235927 the e process involves the separation of mixtures of enantiomers
in which more than one resolving agents is used, of which at least one resolving agent is
optically active and which yields a diastereomer complex containing at least two
resolving agent in optically active form .In this invention also Ephedrine is used as one of
the resolving agent .
US patent no 3478101,(1969) describes a process for resolving dl-Ephedrine into its
optically active components by using d-Arabinose as the resolving agent .They followed
the conventional method of resolution for resolving using 1eq of resolving agent but
could not achieve high yields ( <80%) when tried with less than leq
Resolving agents used in the literature for the purpose of resolving dl-Ephedrine include
J-monomentholester of succinic acid (US patent no 2240319), d-alpha-[4-arsono-
anilino]-propionamide(bulletin de la societechimique de france[4]vol .43,p.1254-
1256)and d-tartaric acid.|-Monomentholester of succinic acid is prepared by partially esterifying optically inactive
succinic acid with natural I-mentholwhich is optically active but chemically neutral so as
to impart optical activity to succinic acid while preserving its acidity. Due to the presence
of ester bonds this material is unstable in the treatment after resolution and also I-
menthol is a very expensive material
d-alpha-[4-arsono-anilino]-propionamide is not a commercially available material.it can
be synthesized in racemic form which needs to be resolved using other resolving agents
which is tedious
While persuing the literature on resolution of dl-Ephedrine by d-tartaric acid Journal of
Pharmaceutical Society of Japan (vol47,1927,p109) mentions |-Ephedrine ~d-bitartarate
crystallizes out first from the solution . However the German patent no 549970 states d-
Ephedrine -