USE AND MAINTENANCE MANUAL

INLINE QC MACHINE

Rev. 1.0
December 2022
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Table of contents
1 - INTRODUCTION .......................................................................................................................... 6
1.1 - OWNERSHIP OF THE INFORMATION................................................................................... 9
1.2 – REVISIONS MADE TO THE MANUAL ................................................................................. 10
1.3 - REASONS FOR ACCESSING THE MANUAL ....................................................................... 11
2 - MANUFACTURER DATA ........................................................................................................... 12
3 - MACHINE DATA ........................................................................................................................ 13
4 - AN INTRODUCTION TO SAFETY.............................................................................................. 14
4.1 - OVERALL ASPECTS OF OPERATOR SAFETY ................................................................... 15
4.2 - SAFETY SIGNAGE ............................................................................................................... 16
4.2.1 - Safety signage and colours............................................................................................ 18
4.3 - PERSONAL PROTECTION EQUIPMENT (PPE) .................................................................. 20
4.4 - REGULATORY REFERENCE FRAMEWORK....................................................................... 23
4.4.1 - Legal requirements ........................................................................................................ 23
4.4.2 - Community legislation .................................................................................................... 24
4.4.3 - Principal standards and draft harmonised standards, national technical regulations ...... 24
4.5 - INTENDED USE.................................................................................................................... 27
4.6 - USO NON PREVISTO........................................................................................................... 28
4.7 - OBLIGATIONS OF THE OWNER OF THE COMPANY WHERE THE MACHINE IS INSTALLED
............................................................................................................................................. 28
4.8 - IMPORTANT INFORMATION ............................................................................................... 29
5 - DESCRIPTION ........................................................................................................................... 31
5.2 - ELECTRICAL ENCLOSURES ............................................................................................... 32
5.2.1 - Main Switch ................................................................................................................... 32
5.2.2 - Flashing light and acoustic signal .................................................................................. 33
5.2.3 - Emergency Stop Pushbutton ......................................................................................... 33
6 – COMMANDS ............................................................................................................................. 35
7 – REPLACEMENT OF COMPONENTS ........................................................................................ 35
7.1 – CONVEYOR BELT ............................................................................................................... 35
7.2 – motor .................................................................................................................................... 36
8 – MACHINE CHARACTERISTICS ................................................................................................ 37
9 - PROTECTIONS PRESENT ........................................................................................................ 38
9.1 - RESIDUAL RISKS................................................................................................................. 38
9.2 – ACCESS RESTORE............................................................................................................. 40
10 - ANNEXES ................................................................................................................................ 41
11 - “CE” NAME PLATE................................................................................................................... 42
12 - WARRANTY CONDITIONS ...................................................................................................... 43
12.1 - ORDERING SPARE PARTS ............................................................................................... 45
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13 - TECHNICAL SPECIFICATIONS AND PERFORMANCE .......................................................... 45

13.1 - DIMENSIONS AND WEIGHTS ............................................................................................ 46
13.2 – MACHINE NOISE LEVEL ................................................................................................... 46
14 - TRANSPORTING AND HANDLING THE MACHINE ............................................................... 47
14.1 - HANDLING BY MEANS OF A LIFT TRUCK ........................................................................ 47
15 - CONDITIONS NECESSARY TO PROCEED WITH INSTALLATION ........................................ 49
15.1 - SPECIFICATIONS OF THE FACILITY WHERE THE MACHINE IS TO BE INSTALLED ..... 50
15.2 - CLEARANCE FOR PERSONNEL ASSIGNED TO OPERATE THE MACHINE ................... 51
15.3 - CLEARANCE FOR PERSONNEL ASSIGNED TO MAINTENANCE AND
EVACUATION/ESCAPE ROUTES ....................................................................................... 52
16 - INSTALLED SYSTEMS ............................................................................................................ 53
16.1 - ELECTRICAL SYSTEM (SEE ANNEX 3) ........................................................................... 53
17 - COMMISSIONING THE MACHINE .......................................................................................... 54
17.1 - ENVIRONMENTAL CONDITIONS OF USE ........................................................................ 54
17.2 - POSITIONING ..................................................................................................................... 54
17.3 - DIMENSIONS...................................................................................................................... 55
17.4 - LEVELLING ......................................................................................................................... 55
17.5 - CONNECTION TO THE ELECTRICAL SYSTEM (ELECTRICAL ENCLOSURE) ................ 55
17.6 - INITIAL CHECKS ................................................................................................................ 57
18 - DECOMMISSIONING THE MACHINE...................................................................................... 58
19 - INTRODUCTION TO MAINTENANCE...................................................................................... 59
19.1 - PREVENTIVE AND PROGRAMMED MAINTENANCE ....................................................... 59
19.2 - ROUTINE MAINTENANCE PROGRAMME ......................................................................... 60
19.3 - CLEANING THE MACHINE AND/OR ITS INDIVIDUAL COMPONENTS ............................ 61
19.4 - LUBRICATING AND GREASING THE MACHINE ............................................................... 61
19.4.1 - Lubrication ................................................................................................................... 62
19.5 - REPLACING ELECTRICAL DEVICES ................................................................................ 63
19.6 - EXTRAORDINARY MAINTENANCE AND REPAIRS .......................................................... 63
20 - DETAILED DRAWINGS OF THE MACHINE .......................................................................... 64
21 - MACHINE HANDOVER REPORT ............................................................................................ 66
21.1 - ACCEPTANCE REPORT UPON DELIVERY OF THE MACHINE: ...................................... 69
22 - ‘CE’ DECLARATION OF CONFORMITY .................................................................................. 71
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Table of figures

Figure 1 - Example of colours to indicate a hazardous area - obstacles.............................................. 19

Figure 2 - Example of colours to indicate no entry for unauthorised persons ...................................... 19
Figure 3 - Pictograms of the obligation to wear/use PPE .................................................................... 20
Figure 4 - Specific PPE pictograms .................................................................................................... 20
Figure 5 – Machine layout................................................................................................................... 31
Figure 6 - Main Switch ........................................................................................................................ 33
Figure 7 - Emergency Stop Pushbutton .............................................................................................. 34
Figure 8 – Control panel ..................................................................................................................... 40
Figure 9 - Name plate ......................................................................................................................... 42
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1 - INTRODUCTION
Dear Customer,
through the relevant experience gained, this manual was prepared for the purpose of assisting the
user in the correct use of the machine during each stage of its service life.
The manual must be kept in a secure location on the machine and be accessible to all personnel who
need to consult it.
Only personnel who have read, learned and understood the instructions contained in this Manual may
use the machine and, under NO circumstances, may the machine be used by unqualified personnel.
Also note, the instructions in the manual cannot in any way replace the training of
personnel, especially where particularly delicate operations are concerned.
If the Manual is lost or illegible, the user is recommended to request a new copy from the manufacturer.
The manual must always be kept with the machine in the event it is resold,
leased or upon termination of the lease.

THE OPERATOR MANUAL MUST BE READ IN ITS ENTIRETY. FAILURE TO DO SO MAY

RESULT IN THE OPERATOR NOT RECOGNISING HAZARDOUS SITUATIONS,
RESULTING IN INJURY TO THEMSELVES AND OTHERS.

Manual version
This version is Vers. 1.0 of May 2017 (Original Instructions), prepared in accordance with UNI 10893
Technical Documentation Of Product - Instructions For Use.

Intended users of the manual

The persons for whom this manual has been prepared include:
✓ material handlers;
✓ hauliers:
✓ installers:
✓ users:
✓ maintenance technicians;
✓ repairers:
✓ demolition technicians.
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Material handlers
The handlers must be able to arrange the product in designated packaging (where applicable) and
verify the correct position in relation to the packaging itself, ensuring that the package is closed
correctly.
If necessary, the handlers must carry out the unpacking operations in accordance with the instructions
provided in the use and maintenance manual and/or indicated on the packaging. The operations
indicated above must be carried out exclusively with the help of lifting devices in safe conditions for all
persons present, the product and the environment.

Hauliers
Hauliers must be able to place the product (packaged where applicable) onto a haulage vehicle with
the help of lifting and restraining devices, position it suitably, transport the product to its destination
and unload it from the vehicle, repeating the operations indicated above for loading but in the reverse
order. They must also ensure that these operations are carried out in safe conditions for all persons
present, the product and the environment.

Installers
Installers are to position and install the product, following the direct or implicit instructions of the
purchaser and with the collaboration of the dealer, in safe operating conditions for all persons present,
the product and the environment, providing the user with the basic instructions for use and
maintenance to ensure operations are carried out safely.

Maintenance technicians
These technicians must carry out normal checks, verifications, adjustments and, where necessary,
small repairs, according to the maintenance plan established by the manufacturer and in safe
conditions for all persons present, the product and the environment.

Repairers
Repair technicians are to carry out troubleshooting activities on the faulty product, using where
necessary the information provided by the user, namely information regarding the faults themselves.
These technicians will carry out the necessary repairs, replacements and adjustments in order to return
the product to its correct operation capabilities and in safe conditions for all persons present, the
product and the environment.

Demolition technicians
Demolition technicians must be able to recognise when product demolition is suitable. They will
disassemble all the parts that make up the product, selecting any re-usable material, eliminating any
parts that cannot be reused safely and in accordance with environmental requirements and recycling
the others.

Users
Users must be able to operate the product in safe conditions for all persons present, the product and
the environment, interpret basic troubleshooting and faulty operating conditions and carry out simple
adjustments, verifications and maintenance
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The use and maintenance manual is an integral part of the machine: it must be kept intact and
in a safe place for the entire service life of the machine, even if the machine is transferred to
another user.

The machine must be used in accordance with what is specified in this manual: it is therefore
recommended to read the manual with care before it is put into service, without overlooking anything
which is written and giving particular attention to the messages in the boxes.

This manual has been prepared with reference to the provisions dictated by the Machinery Directive
2006/42/EC and subsequent amendments, with the aim of providing the user with a general overview
of the machine and the necessary information to ensure:
• The correct understanding of the operators in terms of SAFETY
• The intended use of the machine, the user specifications and the residual risks present.
• The movement, installation, use and maintenance of the machine in safe conditions.
• Demolition and disposal of the machine safely and in full accordance with legal requirements
in terms of the environment and health and safety in the workplace.

Observance of the standards and recommendations provided in the manual will allow the product to
be used safely and ensure that suitable interventions are carried out.
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1.1 - OWNERSHIP OF THE INFORMATION

The information contained in this manual is the property of KONIA s.r.l. and is, therefore,
reserved. All rights reserved.

No part of this manual may be reproduced in any form and for any purpose, including by electronic or
mechanical means, without the prior written consent of KONIA s.r.l.
Permission to use this documentary material is given only to the customer to whom it was supplied
when the machine was purchased.

KONIA s.r.l. assumes no responsibility for any direct or indirect injury to persons resulting from the use
of this documentary material or the machine in conditions for which it was not intended.

KONIA s.r.l. reserves the right to modify or make improvements to machines manufactured by KONIA
s.r.l., both to their respective use and maintenance manuals, as well as any machine sold having the
same identification code to which this manual refers, but with a different serial number.

The information contained in this manual refers specifically to the machine indicated in the
INTRODUCTION section "Machine Data"

Print history:

Information about the Manual: NUMERICAL CONTROL JOB CENTRE FOR WIRE MESH
EMBOSSING

Issue: V1.0 July 2019

Receiving updates

• Minor modifications: modifications, supplements or any minor corrections will be provided to the
customer by the technical office of KONIA s.r.l. on individual pages to be inserted in the manual
possessed by the customer.

• Significant modifications: if any significant modifications are made to the manual, a new,
complete operator manual may be provided to the customer (with an updated code) as a
replacement for the manual already in the customer’s possession.
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1.2 – REVISIONS MADE TO THE MANUAL

It is recommended to continually update this manual through the addition of any amendments,
supplements or modifications provided by the manufacturer. Any annotations or comments should be
inserted in a clear manner, using the form below. The update may be made to all copies of the manual.

Rev. Date Notes Prepared by Verified by Approved

by

10
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1.3 - REASONS FOR ACCESSING THE MANUAL

Consultation Date Requesting body Section of the manual concerned.

request

10
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2 - MANUFACTURER DATA

Name: Konia s.r.l.

Registered office: Viale I Maggio, 25

63813 Monte Urano (FM) ITALIA
Tel. +39-(0)734-605066
Fax +39-(0)734-664513

www.konia.it
info@konia.it

Chamber of Commerce Registration No.: ___________________

Registered with the Court of: ___________________

Production facility: Viale I Maggio, 25

63813 Monte Urano (FM) ITALIA
Tel. +39-(0)734-605066
Fax +39-(0)734-664513

Other premises: _______________________

_______________________
Tel. ____/________
Fax ____/________
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3 - MACHINE DATA

This machine is not included in the list in Appendix IV.

This use and maintenance manual refers to the following machine:

Macchina INLINE QC MACHINE

Modello ADX-ILQC
Matricola 004
Serie _____________
Anno di costruzione 2022
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4 - AN INTRODUCTION TO SAFETY

During the design and construction of the machine, the criteria and measures necessary to meet the
safety requirements were fully observed.
In particular, during the design and construction phases, suitable measures have been adopted to
prevent risks for operators during the installation, use, maintenance and dismantling and demolition of
the machine.
Careful risk analysis carried out within the company has allowed us to eliminate most of the risks
related to the conditions of use of the machine, both foreseen and reasonably foreseeable. For those
risks that cannot be eliminated we have adopted specific protections. The residual risks due to the
incomplete effectiveness of the measures adopted are reported in this manual.
The machine and all its components have been designed so as not to allow improper use even by less
experienced personnel if this could lead to additional risks. Our machine is designed in such a way
that in the conditions of intended use, the operator's discomfort, physical fatigue and psychological
stress are reduced to a minimum, observing all ergonomic criteria reasonably applicable to this type
of machine.

!! Danger !!
To safeguard the operator, it is strictly prohibited to tamper with the safety / protection devices
on the machine in any way.
!! Warning !!
Konia s.r.l. assumes no liability for damage to property or personal injury resulting from
improper use of the machine, tampering with safety devices or failure to comply with safety
regulations and the recommendations contained in this manual.
!! Warning !!
Konia s.r.l. assumes no liability for damage to property or persons caused by the use of the
machine by unqualified personnel.

For correct and therefore safe use of the machine, strictly follow the instructions and
recommendations contained in this manual and the safety regulations in force in the country
where the machine is installed.

!! Warning !!
Users are reminded in particular to always wear all the personal protective equipment
provided, such as: gloves, protective glasses, safety shoes with steel toecap and overalls.
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4.1 - OVERALL ASPECTS OF OPERATOR SAFETY

Observance of the standards and recommendations provided will allow the product to be used safely
and ensure that suitable interventions are carried out.
1) Best machine performance and the maximum service life of the machines will be achieved when
the machine is used correctly. It is therefore necessary that the indications provided in this manual are
strictly observed;
2) Any requests for replacement parts must be accompanied by the model type and serial number
provided in the list of replacement parts or applied to the nameplate of the components themselves.
3) Installation of the machine must be carried out in full compliance with current safety regulations in
force;
4) Do not remove or tamper with protections and /or safety devices and regularly check that they are
working correctly.
5) Strictly observe the warnings present on the hazard signs and ensure that these are always legible;
6) Machine use and maintenance must be assigned to specialised personnel, trained and qualified for
the relevant tasks. The intervention procedures and the responsibility of the operators must be clearly
defined to ensure appropriate and safe use and maintenance;
7) Before each and every maintenance or adjustment intervention, all the power supplies (electrical,
pneumatic, hydraulic, etc.) must be disconnected ensuring that they cannot be reconnected
unintentionally.
8) Maintenance of the machine carried out in a manner that does not comply with the instructions
provided, with non-original replacement parts or without written authorisation from the manufacturer,
or in any case in such a way as to compromise its integrity or modify its characteristics, will relieve
Konia S.r.l. of all and any liability concerning the safety of persons and the faulty operation of the
machine.
The user undertakes to observe the periodic maintenance requirements as indicated in chapter 16;
The user undertakes to ensure that the qualifications of the assigned personnel will be observed:

OPERATOR: carries out the tasks necessary for the basic operation of the machine namely, execution
of the work cycle, implementation of the operator controls, loading and unloading of the material to be
processed, format change operations, other interventions strictly related to normal production, possible
cleaning and daily inspection. The operator must work only when the safety protections are enabled.

MECHANICAL MAINTENANCE TECHNICIAN: this technician can intervene in all operating

conditions and at all protection levels. The mechanical maintenance technician carries out all
mechanical repairs / adjustments. This technician does not act on the live electrical system.

ELECTRICAL MAINTENANCE TECHNICIAN: this technician can intervene in all operating conditions
and at all protection levels. The electrical maintenance technician carries out all repairs / adjustments
of the electrical system.
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Ordinary operation assigned to the operator:

 Load the metal mesh onto the machine, the dies and inserts and begin machining;
 Carry out the work cycle;
 Unload the metal mesh from the machine;
 Cleaning the machine.

Extraordinary operations assigned to the maintenance technicians:

 Check wear of equipment;

 Preventive maintenance upon expiry. This also includes replacing parts where
necessary;
 Repairs;
 Adjustments;
 Check oil levels in the control units and top-up where necessary;
 Interventions on the electrical system;
 Interventions on the hydraulic system;

4.2 - SAFETY SIGNAGE

It is essential that meaning of the safety signage can be clearly recognised and that the warning
message always remains legible. If the condition of the signs deteriorates, they must be replaced
immediately before the machine is used again.
The machine has the following safety signage:

PROHIBITION SIGN
"DO NOT REMOVE THE SAFETY PROTECTION DEVICES"

PROHIBITION SIGN
"DO NOT CLIMB ON THE MACHINE"
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OBLIGATION SIGN
"WEAR SUITABLE CLOTHING"

OBLIGATION SIGN
"WEAR PROTECTIVE GLOVES"

HAZARD SIGN
"RISK OF CRUSHING"

HAZARD SIGN
"DO NOT CARRY OUT WORK ON LIVE APPLIANCES"

WARNING SIGN
"THE OPERATOR MUST BE TRAINED AND MUST
ONLY CARRY OUT TASKS FOR WHICH HE IS RESPONSIBLE"

PROHIBITION SIGN
"DO NOT ALLOW MORE THAN ONE PERSON TO WORK ON THE
MACHINE AT ONE TIME!"

HAZARD SIGN
“RISK OF ELECTROCUTION”
“ELECTRICAL PANEL LIVE”

CAUTION!
DO NOT REMOVE, DAMAGE OR MODIFY THE SAFETY SIGNAGE PLATES!
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4.2.1 - Safety signage and colours

The colours of the safety signage used in this manual has been defined in accordance with the
indications provided in Standard UNI 7543-1: DECEMBER 2004
Safety signage and colours Part 1: General requirements
Indications of the requirements of the standard are provided below in order to ensure better
understanding of the content of this manual.
Safety colour
Colour of defined characteristics, to which a certain meaning relating to safety is assigned.

Safety colour Meaning Example of an application

Stop Stop signal

Red Prohibit Emergency stop device

Location of fire- Location of extinguisher

prevention equipment

Yellow Caution Warning signal (risk of fire, explosion,

radiation, toxicity, etc.)
(replaced by orange in the Warning or hazard
manual to facilitate
reading)
Safety situations Passage signals and emergency exits
Green
Emergency exits Emergency showers
First Aid Rescue and first aid stations
Light blue Obligation or requirement Obligation to wear PPE Safety
Information technical instructions

Table 1 - Meaning of the safety colours

Contrasting colour
Colour of defined characteristics, with the aim of highlighting another.

Colour of the
Meaning Safety colour Contrasting colour image, symbol or
pictogram
Prohibition Red White Black
Location of fire-
Red White White
prevention
equipment
Yellow (replaced by
Warning or hazard orange in the manual to Black Black
facilitate reading)
Safe condition Green White White
Obligation or
Light blue White White
requirement
Information
Table 2 - Meaning of the contrast colours
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Geometric shapes and general meaning

Geometric Shape Meaning

Prohibition - Mandatory or Requirement

Warning or hazard

Rescue or First Aid

Information
Location of fire-prevention equipment
Additional signal

Principles for the colours

Generally colours on the flooring, walls, structures, machinery and property is created:
using strips which delimit certain areas;
by colouring areas or restricted parts provided they have a geometric outline which differs from
that of the safety signals;
by colouring, partially or fully, the machine structures and objects;
be alternating bands of the safety colour with bands of the corresponding contrast colour.

Examples of use of the safety colours and the contrast colours

The combination indicated in figure 1 of the yellow safety colour and the black contrast colour can
be used to indicate hazardous points such as:
areas where there is the risk of being knocked, falling or tripping or of suspended objects being
dropped;
steps, potholes, obstacles, columns etc.

Figure 1 - Example of colours to indicate a hazardous area - obstacles

Figure 2 - Example of colours to indicate no entry for unauthorised persons

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4.3 - PERSONAL PROTECTION EQUIPMENT (PPE)

Pursuant to the specific Directive 89/686/EEC and subsequent amendments and additions, the
acronym “PPE" refers to any device or article intended to be worn or held by a person to ensure
protection against one or more risks which could jeopardise health and safety. All PPE must be
compliant with the indications provided in the relevant Directive.

Selecting the PPE

The manual indicates the PPE which must be used and worn by personnel assigned to the
machine.
The obligation to use/wear this PPE is highlighted by the specific pictograms. Some examples are
provided below.

Wear Wear Wear Wear Wear

Suitable Suitable Suitable Suitable Suitable
Gloves Footwear Ear defenders Glasses Face mask
Figure 3 - Pictograms of the obligation to wear/use PPE

The employer must identify and provide the correct PPE on the basis of the
specific risks present.

The example shown is in relation to the choice of gloves, in accordance with the indications
provided in Annex C to Standard EN 420: 2004 - Protective gloves General requirements and test
methods:

Impact Cold Cut Heat Ionizing Radiations

Figure 4 - Specific PPE pictograms

Users are reminded to always check the correct protection class of the PPE.
Obligations of the Employer

It should be remembered that in Italy the employer must nevertheless implement the provisions of
Title IV of Italian Legislative Decree 626/1994 and subsequent amendments and additions.
In other European countries the employer must comply with the legislation in force in the country
where the company operates.

Informative note of PPE

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Users are reminded to read the Informative Note which accompanies the PPE.

The Informative Note must contain information on the duration and storage expiry of the PPE.
With regards to the interpretation of the duration, please find below the specific part from Standard
UNI 10913: APRIL 2001 - Personal Protection Equipment Guidelines for the preparation of the
informative note.
Duration (mandatory)
The duration of possible use must be provided (for example, the maximum number of wash cycles
which once exceeded, implies that the PPE in question will have lost its characteristics).
Please note: if this indication is not provided in the Informative Note, the PPE is deemed not subject
to any limitations in terms of duration apart from normal wear determined by the conditions of use.
3.17 Storage expiry (mandatory)
If the PPE is subject to ageing, a storage expiry term must be provided (month and year at least).

Providing the employees with the relevant PPE

It is recommended that there is a register of the PPE given to the employees, an example of which
is provided below.

PPE DELIVERED 1

Employee Title Task

Description
Personal Protection Equipment Date of delivery Signature for delivery

Table 3 - Registration sheet for the delivery of PPE

 Page 22 of 74

“KONIA S.R.L.”, in its capacity as manufacturer

of the
“INLINE QC MACHINE "
declines all and any liability for damage
resulting from improper use, negligent
behaviour or failing to observe the safety
regulations indicated in this manual.

All and any liability is also declined in relation

any damage which occurs during
shipping, unpacking and handling.
When the machine has been installed, the
Employer must carry out a risk assessment on
machine use in relation to its structure and the
relative stages of use, maintenance and cleaning,
etc.
This assessment must be carried out in
accordance with the provisions of Italian
Legislative Decree 81/2008 and subsequent
amendments and modifications. For use in other
countries, please refer to the legislation in force in
those countries.

Read immediately
 Page 23 of 74

CAUTION
BEFORE:

➢ HANDLING THE MACHINE;

➢ USING THE MACHINE;
➢ CARRYING OUT ANY ADJUSTMENTS/SETTINGS;
➢ CARRYING OUT ANY MAINTENANCE OPERATIONS;
➢ CLEANING THE MACHINE (OR PARTS THEREOF);

REFER TO THE USE AND MAINTENANCE MANUAL

PROVIDE THE HEAD OF THE MAINTENANCE DEPARTMENT WITH
A COPY OF THIS MANUAL.

THE DEPARTMENT MANAGER SHOULD PROVIDE THE MACHINE

OPERATOR WITH A PARTIAL VERSION OF THIS MANUAL
CONTAINING THE INFORMATION NECESSARY FOR THE TASKS
THAT THE OPERATOR IS TO CARRY OUT.

4.4 - REGULATORY REFERENCE FRAMEWORK

4.4.1 - Legal requirements

Reference Title
Italian legislative Implementation of directive 2006/42/EC on machinery and amending directive 95/16/EC
decree no. 17 of relating to lifts.
27.01.2010
Italian legislative Supplementary provisions and corrective measures of Italian legislative decree no. 81,
decree no. 106, 3 9 April 2008, concerning the protection of health and safety in the workplace.
August 2009
Italian legislative Implementation of directives 93/68/EEC, 93/95/EEC and 96/58/EC relating to personal
decree n. 10, protective equipment
02/01/1997
Italian legislative Directive 2014/68/EU of the European Parliament and of the Council of 15 May 2014
decree no. 26, 15 on the harmonisation of the laws of the Member States relating to the making available
February 2016 on the market of pressure equipment
Italian legislative Implementation of directive 2004/108/EC on the approximation of the laws of the
decree no. 194, Member States relating to electromagnetic compatibility
06/11/2007
 Page 24 of 74

4.4.2 - Community legislation

Reference Title
Directive 2006/42/EC Known as the “Machinery Directive”
Council Directive EEC Low Voltage (Low Voltage Directive)
73/23

4.4.3 - Principal standards and draft harmonised standards, national technical regulations

Reference Title
UNI EN ISO 12100- Safety of machinery - Safety of Machinery. Basic concepts, general principles for
1-2:2005 design
Part 1: Basic terminology, methodology
Part 2: Technical principals and specifications
EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper
limbs

EN 349:1993 + Safety of machinery - minimum gaps relative to parts of the human body in machinery
A1:2008
UNI EN ISO Safety of machinery - Emergency Stop Function - Principles For Design
13850:2007
UNI EN 614-1: 2006 Ergonomic design principles - Terminology and general principles
EN 983 Safety of machinery - Safety requirements for fluid power systems and their components
- Pneumatics
EN 982 Safety of machinery - Safety requirements for fluid power systems and their components
- Hydraulics
ISO EN 14121-1 Safety of machinery - Risk assessment
EN 60204-1 (2006) Safety of machinery - Electrical equipment of machines
Part 1: General requirements
Part 2: Designation of components and examples of drawings, diagrams, tables and
instructions
EN 60947-5-1 Control circuit devices and switching elements - Electromechanical devices for control
circuits
EN 61310 (2008) Safety of machinery - Indication, marking and actuation –
Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310- 1:2007)
Part 2: Requirements for marking
UNI EN ISO Safety signs and colours - General principals
7010:2012
Graphical symbols for prohibition signs
Graphical symbols for warning signs
Graphical symbols for safe condition signs
Graphical symbols for mandatory signs
UNI EN 547:2009 Safety of machinery - Human body measurements -
 Page 25 of 74

Part 1: Principles for determining the dimensions required for access openings as
applied to machinery
Part 2: Principles for determining the dimensions required for access openings
Part 3: Anthropometric data for access to machinery
Part 4: Requirements for workstations: sit-stand position
UNI EN 574:2008 Safety of machinery - Two-hand control devices
UNI EN 614-1:2009 Safety of machinery - Ergonomic factors to consider when designing machinery
UNI EN ISO Safety of machinery - Safety distances to prevent hazard zones being reached by
13857:2008 upper and lower limbs
UNI EN 842:2009 Safety of machinery - Visual danger signals - General requirements, design and testing
UNI EN 894:2010 Safety of machinery - Ergonomics requirements for the design of displays and control
actuators
Part 1: Human interactions with displays and control actuators
Part 2: Displays
Part 3: Control actuators
UNI EN ISO Safety of machinery - General requirements for the design, construction, and selection
14120:2015 of guards: Fixed and moveable guards
UNI EN ISO 13849- Safety of machinery - Safety-related parts of control systems - Part 1: General principles
1:2007 for design - Part 2: Validation
EN 979 Safety of machinery - Basic list of definitions of human body dimensions for technical
design
UNI EN ISO Safety of machinery - Positioning of safeguards with respect to the approach speeds
13855:2010 of parts of the human body
UNI EN 1005:2009 Safety of machinery - Human physical performance
Part 1: Terms and definitions
Part 2: Manual handling of machinery and component parts of machinery
Part 3: Recommended force limits for machinery operation
UNI EN 1037:2008 Safety of machinery - Isolation and energy dissipation - Prevention of unexpected start-
up
UNI EN ISO Safety of machinery - Interlocking devices associated with guards - Principles for
14119:2013 design and selection
UNI EN 1837:2009 Integral lighting of machines
UNI EN 1838:2013 Emergency lighting of machines
UNI EN ISO Ergonomics - Danger Signals For Public And Work Areas - Auditory Danger Signals
7731:2009
UNI EN ISO Ergonomics of the thermal environment - Methods for the assessment of human
13732:2009 responses to contact with surfaces
UNI EN ISO 10218- Robots for industrial environments. Safety
1:2006
UNI EN ISO Mechanical vibration — Hand-held and hand-guided machinery. Laboratory evaluation
20643:2005 of vibration emission
to the grip of hand-guided machinery. General
UNI EN ISO Light conveyor belts — Determination of electrical
21178:2007 resistances
 Page 26 of 74

UNI EN ISO Light conveyor belts - Determination of the electrostatic

21179:2007 field generated by a running light conveyor belt
UNI EN ISO Lasers and laser related equipment. Laser device. Minimum requirements for
11252:2005 documentation.
EN ISO 14738:2009 Safety of machinery - Anthropometric requirements for the design of workstations at
machinery
 Page 27 of 74

4.5 - INTENDED USE

!! Warning !!
The machine is to be used EXCLUSIVELY for the intended use as indicated below

The machine has been designed and manufactured for deep drawing and welding metal inserts
on woven wire cloth.
ONLY ONE OPERATOR is required to operate the machine. The manufacturer declines all
responsibility and all warranties are void if the machine is used for any other purpose than that
which is described above.

WARNING!!
BEFORE STARTING UP THE MACHINE, ENSURE THERE ARE NO OTHER PERSONS
WORKING WITHIN THE OPERATING RANGE OF THE MACHINE

Specifically, intended uses refer only to those for which the machine is to be used:

1. For verifying RFID tags on textile labels

The machine must be used:
• Following the procedures described in this manual;
• With the electrical and pneumatic power supply values listed in this manual;
• In suitable environmental conditions as described in this manual;
• In observance of the hazard warnings contained in this manual;
• By qualified personnel;
• In observance of both the ordinary and extraordinary maintenance procedures described
in this manual.

ANY USE OTHER THAN THOSE DESCRIBED ABOVE IS TO BE CONSIDERED AN UNINTENDED USE.

!! Warning !!
Konia s.r.l. assumes no liability for damage to property or injury caused by the improper and
therefore incorrect use of the machine.
 Page 28 of 74

4.6 - USO NON PREVISTO

Improper use is considered any operation or condition of use which is not specifically indicated in
the section "Intended use".

IMPROPER USE ALSO REFERS TO THE FOLLOWING:

• The processing of labels with dimensions other than those indicated in this manual
• Processing of labels made of materials other than those shown in this manual
• The use of additional components or equipment to those indicated in this manual.
• Use of the machine in environmental conditions which differ from those specified.

!! Attenzione !!
La ditta Konia s.r.l. non si assume alcuna responsabilità per danni a persone o cose derivanti da un
uso non previsto della macchina.

!! Attenzione !!
La ditta Konia s.r.l. non si assume alcuna responsabilità per danni a persone o cose derivanti da un
uso deliberatamente errato della macchina stessa.

4.7 - OBLIGATIONS OF THE OWNER OF THE COMPANY WHERE THE MACHINE IS

INSTALLED

The owner of the company where the machine is installed must undertake to train the operator(s)
assigned to the machine as well as the maintenance operator(s) assigned to checking and
maintenance procedures as well as those assigned to repair interventions.

!! Danger !!
The operator's task is only that of using the machine to perform what it was designed for.
The machine must never be used to perform operations other than those described in
this manual.

IT IS STRICTLY PROHIBITED TO:

 Remove the safety devices on the machine or operate the machine without the
safety devices present and enabled.
 Tamper with or remove the micro safety switches.
 Tamper with any of the calibration settings (electrical, pneumatic or mechanical).
 Continue working while the machine is undergoing repairs or maintenance.
 Operate the machine without wearing/using the relevant PPE (gloves, work
clothing, safety shoes).
 Page 29 of 74

 Climb onto the machine.

 Use any generic type of tool to modify the machine movements, even with the
help of others.

THE OPERATOR MUST TAKE NOTE OF THE FOLLOWING:

✓ Warning signs, explaining in detail the meaning and the consequences resulting
from failure to comply with them.
✓ All the safety regulations, the warnings, the suggestions and the advice
contained in this manual, explaining the meaning to the operator in detail (if
applicable).
✓ That the programming of production cycles, the programming and setting of the
work phases, and any other element/system that can be adjusted or calibrated
during the operator's work cycle, must always be carried out by qualified
personnel who must strictly follow the various instructions for the settings as
indicated in this manual.

4.8 - IMPORTANT INFORMATION

A single copy of this use and maintenance manual is supplied with each machine purchased.
Please contact the manufacturer directly if other copies are required.
This manual is intended for the user of the machine or for the maintenance technician or in any
case for the operator of these functions, including the installation.

Read and follow all the instructions in this manual and all the pictograms applied to the
machine, before putting it into operation.

We would like to remind the department manager of the company where the machine in question
is to be installed that before using it, all those involved in its operation must be fully informed on
the conditions of use as well as the relative precautionary measures.
Use of the machine requires the operator(s)/technician(s) to be suitably informed on its use,
observing the instructions in this manual, as well as any specific regulations in force in the country
of destination.

ANYTHING NOT EXPRESSLY INDICATED IN THIS USE AND MAINTENANCE MANUAL IS TO

BE CONSIDERED PROHIBITED.

The operating manual is an integral part of the machine in the same way as any mechanical,
pneumatic or electrical part and must follow the machine if ownership is transferred to another
user.
It must therefore always be in good condition and be kept near the machine to allow easy reference.
It reflects the machine technology at the time of marketing, and is therefore not to be considered
insufficient following updates or improvements made after the aforementioned period.
 Page 30 of 74

Konia s.r.l., reserving the right to update the production of the machine and this manual without
prior notice, will take into consideration observations and proposals for the improvement of the
machine, without however being obliged to update previous production and manuals.

!! Warning !!
The fixed guards that are screwed and anchored to the machine must only be removed
by qualified maintenance personnel, and only after the power supply and the pneumatic
power supply of the machine have been removed. Konia s.r.l. declines any and all liability
for damage to property or injury to persons resulting from incorrect maintenance
procedures.
 Page 31 of 74

5 - DESCRIPTION
The machine consists of the following parts:
1. Base frame installed on pivot wheels
2. Conveyor belt
3. Motorized pallet for compliant and non-compliant selection
4. RFID Antenna (Inside the tape)
5. Electrical panel
6. Control panel
7. Trigger vision sensor (inside crankcase)
8. Connection chute to the labeling machine
9. Label containers

4
7
2

9
6

Figure 5 – Machine layout

The mobile elements of the machine, as required by Directive 2006/42/EC, are designed, built and
arranged to avoid risks; moreover, these elements are protected by suitable guards, suitably fixed
to the structure; these guards are of the fixed type.

It is strictly prohibited to tamper with and/or remove the protective

screens and safety devices.
It is strictly prohibited to operate the machine without protective
screens and/or missing and non-functioning safety devices.
Use of the machine by untrained and unauthorised personnel is
prohibited.

It is strictly prohibited to tamper with and/or remove the safety devices.

It is strictly prohibited to operate the machine with the safety
devices removed or non-functioning.
 Page 32 of 74

5.2 - ELECTRICAL ENCLOSURES

The main electrical enclosure is located outside the perimeter protections. All the devices required
for the machine to operate correctly are installed inside the electrical enclosure. The enclosure is
connected to the machine by dedicated cables. This enclosure is only powered ON after the main
switch of the main electrical enclosure is set to I - ON.
The door of each enclosure has a main switch fitted with a door interlock device, several indicator
lights and an emergency stop pushbutton. The door is opened and closed using a dedicated key.
An electrical hazard is indicated by the use of a dedicated pictogram.
The key MUST ALWAYS be kept by the head of the department and NEVER left inserted in
the electrical enclosure.

See the wiring diagrams affixed to the machine.

ONLY QUALIFIED PERSONNEL WHO ARE AUTHORISED

BY THE OWNER OF THE COMPANY WHERE THE
MACHINE IS INSTALLED CAN CARRY OUT
INTERVENTIONS ON THE ELECTRICAL ENCLOSURE

ELECTRICAL HAZARD

IT IS STRICTLY PROHIBITED FOR UNUATHORISED

PERSONNEL TO OPEN THE ELECTRICAL ENCLOSURE

5.2.1 - Main Switch

The Main switch for each electrical enclosure is located on the door of the enclosure itself. To
power ON (start) the machine, rotate the main switch to the I-ON position (machine powered ON),
as shown in the figure.
To power OFF the machine, rotate the switch in the opposite direction until it is in the 0-OFF
position (machine powered OFF).
 Page 33 of 74

Main Switches in I-ON position

Main Switches in 0-OFF position

Lift the fuse Lastly, close IT IS STRICTLY

the padlock PROHIBITED TO LEAVE
THE KEY IN THE
and insert the PADLOCK.
padlock in
the slot
THE KEY MUST
BE KEPT IN CUSTODY
BY THE HEAD OF
MAINTENANCE
Figure 6 - Main Switch
Each switch has a slot that opens with the switch in 0-OFF position. The slot makes it possible to
mechanically lock out the switch using a padlock; this operation must be performed before carrying
out maintenance or to prevent the machine from being used.
5.2.2 - Flashing light and acoustic signal
A signal light device (flashing) is highly visible to the operator from their normal work position.
FLASHING GREEN SIGNAL LIGHT: steady ON indicates the machine is in the work position;
continuous flashing indicates the machine is performing an automatic work cycle.
FLASHING YELLOW SIGNAL LIGHT: flashes to indicate there is an alarm condition, signalled on
the display of the touch screen keyboard.
FLASHING RED SIGNAL LIGHT: steady ON indicates the machine has stopped after the STOP
CYCLE command or emergency stop pushbutton has been pressed.

5.2.3 - Emergency Stop Pushbutton

The machine has several emergency stop pushbuttons located on the control panel and the door
of the electrical enclosure.
 Page 34 of 74

When activated (pressed), the emergency stop pushbutton interrupts machine operation.
Red mushroom pushbuttons, equipped with a mechanical interlock, are used; the positive opening
forced contacts are connected to the safety chain. Operation is restored when the operator rotates
and pulls out the head of the pushbutton which was pressed. The contacts actuated by the
emergency stop are connected in series to the safety chain.
The emergency stop command has priority over all other commands. To restore operation following
a stoppage, press the start button.

Stop command Release

Figure 7 - Emergency Stop Pushbutton

AT THE START OF EACH WORK SHIFT, ENSURE THE EMERGENCY STOP

PUSHBUTTON OPERATES CORRECTLY.
WHEN THIS PUSHBUTTON IS PRESSED, THE MACHINE MUST STOP
IMMEDIATELY.
IN THE EVENT OF A MALFUNCTION, THE OPERATOR MUST STOP THE MACHINE
AND INFORM THEIR SUPERVISOR
 Page 35 of 74

6 – COMMANDS
The following documents are annexed to this manual:
Annex 2: Machine operation manual

7 – REPLACEMENT OF COMPONENTS
7.1 – CONVEYOR BELT

B C
1
A

A
B
C
2 F-G

H
2
D

Perform the following steps:

 Page 36 of 74

1. Turn off the machine

2. Loosen the 4 fixing screws of the idle roller support A (M8 wrench 13)
3. Alternately and fully tighten the 2 tensioning screws B (M8 key 13)
4. Completely unscrew the 2 fastening screws of the conveyor belt C2 and loosen the 2 screws C1
(M8 wrench 13)
5. Unscrew the fixing screw of the support surface of the label containers D (M4 Allen key 2.5)
6. Unscrew the 4 fixing screws of the lateral support of the paddle E (M4 hexagonal key 3)
7. Unscrew the fixing screws of the cover of the control panel containment box F and unscrew the
2 fixing screws of the box placed inside G (cross-tip screwdriver and M6 screws hexagonal key 5)
8. Disconnect the RFID antenna connector and extract the brown shielded cable from box H
9. Remove the conveyor belt by pulling it aside
10. Insert the new conveyor belt
11. Tighten the screws E (M4 hexagonal wrench 3 at 2.5Nm), D (M4 hexagonal wrench 3 at 2.5
Nm), C1-C2 (M8 wrench 13 at 20Nm) and the control panel box fixing screws (screws M6 hex key
5 to 8 Nm)
12. Turn on the machine
13. Alternately tighten the 2 tensioning screws B until the belt is sufficiently tensioned so as not to
create undulations while driving
14. Start the conveyor belt and adjust the tension of one of the two sides so that the belt is always
centred. Tension the side where the tape tends to go.
15. Tighten the 4 screws A (M8 wrench 13 at 20 Nm)

7.2 – MOTOR

I
2

H
2
 Page 37 of 74

Perform the following steps:

1. Turn off the machine
2. Manually move the conveyor belt or the pallet so as to combine the axis of the screw H in the
direction of the hole on the lower part of the motor supports I
3. Loosen the clamp using the M5 H screw with a size 4 hex key
4. Unscrew the 4 M4 motor fixing screws with a size 3 hexagonal wrench
5. Remove the damaged motor and insert the new motor until it is fully seated in the holder
6. Tighten the 4 M4 motor fixing screws with a size 3 hexagonal wrench at 2.5 Nm
7. Screw the clamp using the M5 H screw with a size 4 hex key to 7 Nm
8. Turn on the machine and check for correct operation

8 – MACHINE CHARACTERISTICS
The main characteristic values of the machine are as follows:
Minimum label size 20x20 mm
Max label size 80x80 mm
Minimum label thickness 0.5 mm
Max productivity 5000 pz/h
 Page 38 of 74

9 - PROTECTIONS PRESENT

The machine is equipped as standard with all the operator protection devices. These devices were
designed and manufactured so that the machine complies with the essential safety requirements
set out in Directive 2006/42/EC.

!! Danger !!
For the operator's safety, none of these protections must be removed, except in the event of extraordinary
maintenance operations, which in any case are to be carried out exclusively by qualified maintenance
personnel and following the instructions given in this use and maintenance manual.

Electrical enclosure: the opening of the electrical panel doors is controlled by a door lock switch
(Figure 6) which prevents access to the area where electricity is present (since it is only possible
to open the door of the electrical panel itself when the electrical power supply is disconnected).
The only area where voltage is present is that of the power supply terminals (also protected) as
they have an opening of less than 12 mm.

Emergency: there is an EMERGENCY stop pushbutton (red mushroom pushbutton) on both the
main electrical enclosure and control panel (Figure 7); the operator must press the button
immediately in an emergency situation.
Pressing the button immediately brings the machine to a complete stop, interrupting the power
supply to the machine; even after this button is reset, the machine will not perform any movement
which may be hazardous

!! Warning !!
Konia s.r.l. assumes no liability for damage to property or persons resulting from the tampering or removal of
the protective devices or failure to comply with safety regulations and the recommendations contained in this
manual.

9.1 - RESIDUAL RISKS

The machine was designed by qualified personnel who considered all current applicable safety
regulations and carried out a risk analysis for the purpose of preventing possible accidents.
Its construction has been carried out by qualified personnel, all the various parts have passed strict
quality control, and after completion, the machine has been subjected to a series of tests designed
to prevent problems of any nature.
Nevertheless, there are hazard, obligation, prohibition and warning signs affixed to the
machine as well as a machine name plate with CE mark. These additional precautions are in
place because there are residual risks that the operator and maintenance technician must know
about in advance. All pictograms, both precautionary and informative are affixed so that they
cannot be removed from the machine.
All the information provided by these pictograms must be scrupulously observed to avoid
risks to people and/or things.
 Page 39 of 74

POSITION
Conveyor belt/diverter pallet area
Electrical enclosure
TYPE
It is prohibited to climb onto the machine -
Hand crush hazard - It is prohibited to remove
safety devices - The use of personal
protective equipment is mandatory
Supply voltage present

RISK OF CRUSHING, MOVING PARTS HAZARD

HIGH-TEMPERATURE COMPONENTS HAZARD

HIGH PRESSURE AND HIGH TEMPERATURE FLUID HAZARDS

MANUAL HANDLING OF LOADS HAZARD

WARNING! HAZARDOUS CHEMICALS: INHALATION,

VAPOUR, FUMES, CONTACT, ETC.

HAZARDS RELATED TO THE USE OF OTHER MACHINERY

MACHINE PARTS IMPACT HAZARD

ELECTRICAL HAZARD FROM THE PRESENCE OF ELECTRICAL

DEVICES IN THE VICINITY OF THE WORK AREA
 Page 40 of 74

ALL HAZARDS ARE IDENTIFIED BY THE

PLACEMENT OF SUITABLE SIGNS.

9.2 – ACCESS RESTORE

Every time the emergency button is activated, the machine goes into EMERGENCY status and
the blue RESET light comes on.
To restore the emergency state, the operator must press the blue RESET button.

Figure 8 – Control panel

 Page 41 of 74

10 - ANNEXES
Annex 1: Electrical system

Annex 2: Machine operation manual

 Page 42 of 74

11 - “CE” NAME PLATE

The manufacturer name plate with CE mark is affixed to the machine.

Figure 9 - Name plate

WARNING!!
Do NOT remove, damage or modify the manufacturer name plate.
 Page 43 of 74

12 - WARRANTY CONDITIONS

The undersigned

Konia s.r.l.
Via E. Malintoppi, 12
63000 Campiglione di Fermo (FM) ITALY
Tel. +39-(0)734-605066
Fax +39-(0)734-664513

www.konia.it
info@konia.it

WARRANTY

the new system described below for 12 months

Type: INLINE QC MACHINE

Serial number: 004

Year of manufacture: 2022

Description: Machine for checking labels with RFID tags

The manufacturer guarantees the machinery against manufacturing defects or defects in faulty
materials for a period of twenty-four months from the date of testing (SAT) carried out on
23/09/2017. The manufacturer is not liable for any direct or indirect damage to persons or property
resulting from improper use of the machine or its incorrect installation and, in any event, actions
not foreseen in this manual.

During the warranty period, Konia s.r.l. undertakes to provide the free replacement or repair of
defective parts; travel expenses are the responsibility of the customer. The failure to perform
periodic maintenance voids the warranty. Parts subject to wear are not covered by the warranty.
Under no circumstances does the warranty include the replacement of the machine.
 Page 44 of 74

Konia s.r.l. undertakes to supply machines in compliance with the agreement, free from defects that
could compromise the use for which they are normally intended.
The Manufacturer is also not liable for defects in electrical and electronic parts, as well as defects
resulting from normal deterioration due to the wearing of those parts subject to rapid consumption
(e.g.: gaskets, fuses, microswitches, remote switches, etc.)
The machine was designed and manufactured to perform deep drawing, punching and
welding metal inserts on tensioned woven metal wire cloth.
The Manufacturer is not liable for any damage resulting from use that falls outside the guidelines set
out in this manual, including negligent or incorrect use.
Konia s.r.l also declines responsibility for any unauthorised modification made to the machine by
the customer who assumes all responsibility for said modifications.

The machine is covered by a 1 (one) year warranty starting from the delivery date shown on
the transport document.
Any parts replaced during the warranty period remain covered up to the date on which the warranty
expires.
The purchaser, under penalty of forfeiture of the warranty, must report in writing to the dealer or to
Konia s.r.l. any nonconformities or faults identified within and no later than 10 days from the detection
and examination/testing of the machine.

Furthermore, they must also permit any reasonable inspection by the seller and return (at the
expense of the seller) the defective parts replaced within a reasonable period of time, if this is
explicitly requested.
Following notification from the buyer and having verified the defect, the seller will make
arrangements at their own expense to:

a) Replace the defective part.

b) Carry out replacement of the part by a specialised technician.

ONLY original spare parts, or parts having the same technical specifications, may be used to replace
defective parts.
Any defective parts to be repaired or replaced under warranty must be sent FREIGHT PREPAID and
will be returned by us FREIGHT COLLECT.
If a technician is required, the relative actual out-of-pocket expenses will be charged to the buyer
(travel, services, etc.)
Without prejudice to the seller's responsibility, any compensation for damages may not exceed the
amounts referred to in points a) and b) above.

!! Please note!!
THE WARRANTY INCORPORATES AND SUPERCEDES WARRANTIES OF LIABILITY
PROVIDED FOR BY LAW, IT EXCLUDES ANY OTHER LIABILITY OF THE SELLER, WHETHER
OR NOT RESULTING FROM THE GOODS PROVIDED, AND EXCLUDES THE RESPONSIBILITY
FOR NON-REVENUES AND LOSS OF PRODUCTION, IN PARTICULAR THE BUYER WILL NOT
BE ABLE TO CLAIM ANY OTHER REQUESTS FOR COMPENSATION, PRICE REDUCTION OR
CONTRACT RESOLUTION.
 Page 45 of 74

12.1 - ORDERING SPARE PARTS

The order for spare parts must clearly state the information required for their identification and the
information shown on the machine name plate. For further information, contact the technical
department of KONIA S.r.l.
For example:
Machine model.....................................................................................
Type ...............................................................................................................................
Serial number ..................................................................................................................
Year of manufacture .............................................................................................
Description ...............................................................................................................
Number required .....................................................................................
Shipping method .........................................................................................
Address, telephone and name of person making the request
........................................................................................

13 - TECHNICAL SPECIFICATIONS AND PERFORMANCE

- Power circuit : 230 V - 50 Hz – 0.7 kW - 3 A

- Control circuit : 24 V
- Pneumatic power : ____
- Oleodynamic power : ___ kW - ___ bar - ___ l/min
- Hydraulic power : ___ kW - ___ bar - ___ l/min
- Thermal power : ___ kW - ____ cal/h

- Products used and material processed:

. processed products : FABRIC LABELS
. flammable products : _______________
.liquids : ______________
. neutral gases : ______________
.acids and bases : ______________
. toxic products : _______________
. others : _______________
. oils and grease : Oil
 Page 46 of 74

13.1 - DIMENSIONS AND WEIGHTS

Width ~ 0.87 m
Depth ~ 0.5 m
Height ~ 1.1 m
Weight of the machine  71 kg

13.2 – MACHINE NOISE LEVEL

Phonometric survey performed on the following machine:

TYPE: MACCHINA INLINE QC

SERIES NUMBER: 004
YEAR OF MANUFACTURE: 2022

The following phonometric survey refers to the aforementioned machine mentioned and was
carried out at our workshop through multiple work cycles under normal machine working
conditions.
The equivalent continuous sound pressure level (A), emitted by the aforementioned machine, at
the measurement points 1.3 meters from the ground and 1 meter away from the machine are the
following:

__55___dB (A) measured in the area occupied by the operator

These measurements were performed in accordance with ISO 11202

!! Warning !!
It is, however, recommended to use appropriate hearing protection

!! Warning !!
However, it is advisable to carry out a general inspection every 6 months on the moving
mechanical parts of the machine which, if worn, could increase the noise levels measured on
a machine in perfect condition
 Page 47 of 74

14 - TRANSPORTING AND HANDLING THE MACHINE

!! Please note!!
Konia s.r.l. recommends that users always strictly observe the instructions contained in the user manual as
well as the safety regulations in force in the country where the machine is installed, including the use of all the
protections provided, both integrated in the machine and personal.

!! Warning !!
Personnel assigned to the handling and transportation of the machine must wear appropriate personal
protective equipment, such as:
Cut resistant and anti-perforation gloves, protective helmet, safety shoes with steel toe cap, work garments.
Konia s.r.l. assumes no liability for damage to property or persons resulting from the failure to comply with
safety regulations and the following recommendations.

The transport and handling of the machine must be carried out by qualified personnel, equipped
with PPE: safety shoes with steel toecap, anti-puncture and cut resistant gloves, protective helmet.
Raising and hoisting operations must ALWAYS be performed with the assistance of personnel on
the ground.

14.1 - HANDLING BY MEANS OF A LIFT TRUCK

Some machine components can also be lifted using a suitable lift truck for their positioning inside
the room where they are to be installed.

IMPACT HAZARD CRUSHING HAZARD

WEAR SUITABLE PERSONAL PROTECTION EQUIPMENT (PPE):

SAFETY GLOVES AND FOOTWEAR

CAUTION
Unloading operations must ONLY be performed by experienced, authorised
personnel with the aid of an appropriate means to handle the equipment (lift truck
or transpallet suitable for the mass to be handled).

Implement all recommended safety measures concerning handling;

 Page 48 of 74

Ensure the load bearing capacity of the lift truck or transpallet is suitable for the
mass to be handled;
Pay the utmost attention to ensure that the load is stable during handling and
transport;
Implement all safety procedures required by current applicable legislation;
During handling and transport, pay the utmost attention to the suspended load and
ensure there are no persons, property or animals in the area which could impede
handling and cause or be subject to a hazardous situation.

BE CAREFUL WHEN USING LIFT TRUCKS

IT IS PROHIBITED FOR A LIFT TRUCK TO BE USED BY

PERSONNEL WHO HAVE NOT BEEN EXPRESSLY
AUTHORISED BY THE COMPANY OWNER AND WHO HAVE
NOT RECEIVED THE NECESSARY TRAINING
 Foglio N. 49 di 74

15 - CONDITIONS NECESSARY TO PROCEED WITH INSTALLATION

!! Warning !!
The machine must ONLY be installed by personnel assigned by the Manufacturer, Konia srl.
Konia s.r.l. assumes no liability for damage to property or persons resulting from the incorrect installation of
the machine or its components which were performed by external personnel.

Check for signs of damage before proceeding with the installation

Check the various parts which make up the machine to ensure they do not show evident signs of
damage such as dents due to impact, tears, abrasions, etc. which are most likely the result of
careless transport.
Specifically,please check:

• The condition of all buttons, selectors, keyboard, etc. mounted on the machine control
panel, and on the main electrical enclosure.

• The condition of the hydraulic system, with particular attention given to flexible pipes
which must not show signs of tearing, excessive tension or pressure.

• The condition of the pneumatic system, with particular attention given to flexible pipes
which must not show signs of tearing, excessive tension or pressure.

• The integrity and condition of the electrical cables located inside the main electrical
enclosure and the entire machine.

• The condition of the recirculating ball screws, pinions and racks, reducers and drive
motors

• Condition of the tensioning grippers

If any damage is found on the machine, stop the installation phase and immediately report
the nature and extent of the damage to the machine manager.

Before installing the machine at its place of destination, ensure the location satisfies the following
conditions:

• The room where the machine is to be positioned must be clean (excessive quantities of
dust may negatively affect the optimal operating conditions of the electrical and
electronic parts).

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 50 di 74

• The environmental parameters must match the following conditions as closely as

possible:

Minimum temperature: +10 °C

Maximum temperature: +35 °C

Relative humidity: Max. 85% (NO condensation);

• The floor on which the machine is to rest must be flat (1mm/m) and have a Max. 0.1%
gradient in all directions. An incorrect support surface for the machine can cause
abnormal vibrations which could result in serious damage to the various mechanical,
electrical, pneumatic and hydraulic parts which make up the machine.

• The place chosen to install the machine must be sufficient so as to ensure approximately
one meter of clearance space around the machine to allow the operator easy access to
the entire perimeter of the machine.

• The work environment where the machine is located must provide gentle ventilation
(without excessive currents of air) to facilitate air exchange.

See annex 7 of this manual for the correct positioning of the machine inside the
facility

15.1 - SPECIFICATIONS OF THE FACILITY WHERE THE MACHINE IS TO BE

INSTALLED

Lighting conditions
The lighting (natural or artificial) of the environment chosen for the machine installation
must ensure the following minimum requirements.
• 300 lux for workstations

• Electrical enclosure: 300 Lux.

• All other parts of the machine subject to inspection or maintenance: 300 Lux.

If the place of installation of the machine is lit correctly (having the illuminance values shown
above) it does not need additional light sources.
The machine can, however, be supplied with additional lighting consisting of a lamp
(incandescent) at each work station in order to improve the already high visibility, following the
explicit request of the customer.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 51 di 74

15.2 - CLEARANCE FOR PERSONNEL ASSIGNED TO OPERATE THE MACHINE

With regard to the space available for the operator, it is noted that current legislation requires that
the worker must have a surface area of at least 2 m2 and a work envelope of no
less than 10m3 . The values relating to the surface area and work envelope refer to the total area,
without subtracting the furniture, machinery and fixed systems. It is also noted that EN ISO
14738:2002 concerning the anthropometric requirements for the design of workstations on
machinery, provides the following indications with regard to minimum occupied spaces.
The visual requirements of the task often determine the body postures to be adopted. The design
of the work area must consider the following factors:
- viewing angles;
- viewing distances;
- ease of visual discrimination;
- task duration and frequency;
- any particular limitations on the part of the user group, such as eyeglasses or eye
protection.
If the work area on which to focus is slightly to the side, personnel are more likely to turn their
head to have a better view. If the viewing area is located more to one side, personnel are more
likely to turn their entire body. In this situation, clearance must be provided to allow the legs and
feet to follow the movement of the upper body. If the work space for the arm is moved to one side,
personnel are more likely to turn their entire body to reach the space.
In this situation, clearance must be provided to allow the legs and feet to follow the movement of
the upper body.

The figures shown provide the indications for the main body positions which workers can assume
during the performance of their duties.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
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 Foglio N. 52 di 74

The figures provide information on additional space requirements for the different dynamic
postures the body can assume during normal operation and maintenance with moderate effort.

In accordance with the provisions of current applicable legislation and EN

ISO 14738:2002, it is recommended to leave clearance to allow body
movements of at least 1000 mm.

15.3 - CLEARANCE FOR PERSONNEL ASSIGNED TO MAINTENANCE AND

EVACUATION/ESCAPE ROUTES

Considering that:
current legislation provides that when materials and processes do not imply a risk of explosion or
specific fire risks in a room, the minimum width of the passageways must exceed 800 mm. If
however the materials and processes do imply a risk of explosion or specific fire risks, the
minimum width of the passageways must exceed 1200 mm;
standard EN ISO 14738, relating to anthropometric requirements for the design of work stations
on the machinery provides information on additional space requirements during normal operation
and maintenance interventions with moderate effort and more specifically for the kneeling
position, requiring more space, there must be a minimum additional space of 1500 mm;

the machine, where there are internal compartments containing operating devices, command and
control panels on the machine or free-standing, must be positioned as shown below

d
1
d1

d1 d2 d3
d2 d3

d = distance of the structure from the wall d2 = safety route = 800 mm or 1200 mm.
d1 = additional clearance = min. 1500 mm d3 = dimensions of the moveable guard

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 53 di 74

16 - INSTALLED SYSTEMS

16.1 - ELECTRICAL SYSTEM (SEE ANNEX 3)

The electrical system was manufactured by:

Konia s.r.l.
Viale I Maggio, 25
63813 Monte Urano (FM) ITALIA
Tel. +39-(0)734-605066
Fax +39-(0)734-664513

www.konia.it
info@konia.it

The manual contains the complete technical documentation relating to the electrical - electronic
system, this documentation contains the list of all the components.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 54 di 74

17 - COMMISSIONING THE MACHINE

Installation of the machine and the activities connected to its installation may only be performed
by specialised maintenance technicians:

• Safety shoes must always be worn;

• Never place hands or other parts of the body under components which have been
lifted or could shift due to gravity.

• Do NOT wear rings, watches, bracelets or loose and oversized work garments
during assembly and/or maintenance;

• Do NOT perform interventions which are outside your field of competence and
responsibility.

17.1 - ENVIRONMENTAL CONDITIONS OF USE

The machine can operate without any exception inside a machine industry facility, in a covered,
clean, temperature controlled environment with limited exposure to dust and humidity:
• Temperature: from +5° C to + 40° C;
• Relative humidity: from 30% to 85% (NO condensation);
• Light level: min. 300 lux;
• Pollution degree: 2 (no pollution or presence of non-conducting pollution). DO NOT USE
IN AN EXPLOSIVE ATMOSPHERE

CAUTION
The environmental and operating conditions must not constitute an obstacle to access to
the machine controls, specifically with regard to an emergency stop. The place of
installation of the machine must have good lighting and be free from areas of shade and
glare that could create an annoyance to the operator.

17.2 - POSITIONING

Once it has been verified that all the protections and the blocks have been removed (used to
ensure that parts of the machine do not move or become damaged during shipping and handling),
proceed to position the machine in its intended location.
The load bearing capacity of the flooring must be suitable to sustain the loads listed in annex 6.
The floor on which the machine is installed must be vibration free.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 55 di 74

17.3 - DIMENSIONS

The overall dimensions of the machine are provided in section 10.1. See annex 7 for positioning
the machine inside the facility.
The position must have space for a passageway of at least 1 metre from free standing obstacles
to allow the machine to be used safely and proper maintenance to be carried out. If it is not
possible to comply with these distances, contact the Manufacturer for instructions on how to
proceed.

17.4 - LEVELLING

Once the machine has been positioned, it must be levelled acting on the adjustable feet integrated
in the base of the machine using a wrench and counter wrench for hexagonal screws.

Levelling can be checked in both the longitudinal and transverse directions using a spirit level.

CAUTION
When operating machinery, the user must be aware that moving parts and electrical
parts are hazardous, it is therefore important that the instructions provided in this
manual are followed in order to avoid injury and damage.

17.5 - CONNECTION TO THE ELECTRICAL SYSTEM (ELECTRICAL ENCLOSURE)

The electrical specifications of the machine are:

ELECTRICAL SYSTEM
Supply voltage 230 Vac
Control voltage 24 Vdc
Auxiliary voltage
Installed electric power 0.7 kW
Maximum absorbed current 3A
Frequency 50 Hz

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
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 Foglio N. 56 di 74

The power supply line must be connected to the prearranged terminals inside the single control
panel located on the left-hand side of the workstation.

!! Warning !!
Connect the machine to a general electrical system designed and realised according to the current
applicable Safety Regulations in the country where the machine is destined for use.
The system itself must be protected by a differential circuit breaker, sized considering a presumed
current peak of the machine of 65 A. (adjustable boxed circuit breaker switch 160/250A and
differential protection for pulsed currents with intervention delay.)

!! Warning !!
Prior to connecting the machine to the mains power supply, ALWAYS check the data concerning
the type of power supply that the machine requires for its correct operation. This information is
stamped on the name plate affixed to the left-hand side of the machine.

It is recommended to use a power supply line with a capacity of at least 65 A.

Install a 4 pole isolator switch with a capacity of at least 65 A between the power supply line and
the machine.
Prior to connecting the machine to the mains power supply, use a Multimeter to verify the
supply value is the same as that required by the machine ±10% (see name plate on left-hand
side of machine).

!! Warning !!
The power supply - machine connection cable must be 4 poles + earth with an appropriate cross-
section; the cable must be connected to the electrical enclosure, passing it through a suitable
sheath chosen based on the cross-section of the cable itself.

The connections must be made with the terminals of the electrical enclosure located on the right-
hand side of the machine (terminals L1 L2 L3 N Earth).
The protective earthing conductor (PE) must be connected to the earth rod located below the
system terminal block. The power supply line is to be supplied at the expense and care of the
user in consideration of the environmental conditions and the cable must have the minimum
specifications:
protection against direct contacts: the conduit should have a minimum protection class rating of
IP33; in any event, it must ensure adequate mechanical protection for the parts positioned within
2.5 m from the floor;
• protection against direct contacts: the line must contain the protective earth cable
and must be protected upstream by a differential circuit breaker (300mA);

• protection against overcurrents: the line must be protected upstream by a thermal-

magnetic circuit breaker suitable for the maximum absorbed current; t

• cable type: multipolar with sheath compatible with the environmental conditions;

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 57 di 74

• cable cross-section: calculated based on the maximum absorbed current.

WARNING
Before connecting the power supply line it is necessary to carry out the checks required
on the electrical installation on the machine. The power supply cable connection must be
performed with the main circuit breaker in the open position.
Before closing the main switch, check that the supply voltage is the same as the rated
voltage, that the protection conductor is connected, that the differential protection is
efficient, that all the protections are closed and that there are no persons near the
machine.

17.6 - INITIAL CHECKS

The machine has been tested at the Manufacturer facility, however the checks listed below must
be carried out by the fitter before starting up the machine in order to ascertain the integrity and
suitability of the connections.

Prior to powering ON the supply lines:

•Check the earth connection;

•Check the tightness of the cable fasteners;
•Check the power supply voltage;
•Check the continuity of the protection circuit;
•Measure the insulation resistance;
•Perform the applied voltage test;
•Perform the differential protection trip test;
•Check the air supply pressure;

After powering ON the supply lines:

•Check the operation of the emergency pushbutton and fault signalling;

•Check the functionality of the safety switch;
•Check the direction of rotation of the motors.

CAUTION
These checks must be carried out by a specialised maintenance technician who must
ensure that there are no people working or standing in the vicinity of the machine.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 58 di 74

18 - DECOMMISSIONING THE MACHINE

!! Warning !!
Disposal of the various components which make up the machine must be carried out in
compliance with the provisions of current applicable laws in the country of installation.

THE MACHINE WAS MANUFACTURED USING MAINLY RECYCLABLE MATERIALS

Should the machine be dismantled, personnel assigned to this task must separate and sort the
various materials which make up the machine.

Materials used:

METALS: Steels, Aluminium, Copper, Bronze.

NON-METALLIC MATERIALS: ABS,PET,PE.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 59 di 74

19 - INTRODUCTION TO MAINTENANCE

!! Warning !!
In modern companies, the correct MAINTENANCE of machinery is synonymous with their greater
productivity, longer service life, as well as an incentive to ACCIDENT PREVENTION on the part of
the operator.

Maintenance personnel must therefore operate with the aim of preventing the deterioration of
the machine by periodically carrying out the checks (as indicated in the use and maintenance
manual) on parts which are most subject to wear and ensure the replacement of the worn parts
which no longer guarantee the perfect operation of the machine.
It is recommended that maintenance personnel are constantly updated on the equipment installed
and on any new methods of operating acquired with experience and that they keep constantly
updated with technical literature.

How to organise maintenance

In small and medium-sized production units, it is generally the maintenance technician who takes
care of both the electrical and mechanical parts of the machinery.
From the moment the machine is installed in the facility, responsibility for it is handed
over to the maintenance technician to whom a copy of this use and maintenance manual
must be delivered.
The Manufacturer remains available to answer any questions and provide clarification, if
necessary.
The maintenance of the machine must be included immediately in the maintenance programme
of the plant, and all the interventions carried out must be recorded on the maintenance sheet
attached to the manual, as well as on the internal maintenance sheet of the company.
This, along with the knowledge that will be acquired over time, makes it possible to increase the
productivity of the machine.
The maintenance technician must ensure that he has all the tools necessary to intervene correctly on the
machine as well as replacement parts for any parts which are subject to wear as recommended by the
Manufacturer.

19.1 - PREVENTIVE AND PROGRAMMED MAINTENANCE

Faults can be prevented by performing proper and thorough maintenance.

In order to carry out correct preventive maintenance, it is necessary to periodically and
continuously check the perfect efficiency of the machine and carefully analyse any faults
detected, recording them carefully on the attached maintenance sheet.
It is recommended to never make small, makeshift repairs; repairs must always performed
to standard and in a manner which resolves the problem definitively.

This method of working makes it possible to prevent the occurrence of faults resulting from makeshift repairs
which create major problems for the machine itself and could be a source of danger to operators.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 60 di 74

19.2 - ROUTINE MAINTENANCE PROGRAMME

!! Warning !!
The routine maintenance programme must be carried out daily and weekly. As well as improving the
efficiency and productivity of the machine, it is also useful for complying with accident prevention regulations.

!! Warning !!
Proper cleaning of the machine makes the work environment healthier and safer, making it possible
to identify controls and signals easily and without error.
Proper cleaning of the area surrounding the machine makes it safer and easier for the operator to
move around.

Checks to be performed daily:

1. Check the efficiency of the microswitches, mechanical and inductive limit switches
2. Check the correct operation of the red emergency stop mushroom pushbutton
3. Cleaning the conveyor belt.

Work to be performed monthly:

1. Cleaning the machine.

2. Check the condition of the safety stickers
3. Lubricate components where necessary
4. Check the voltage value of the electrical control circuits
5. Check the electrical connections and ensure the terminals are correctly tightened,
paying particular attention to those of the main power supply.

Work to be performed annually:

1. Check the screws, nuts and bolts are tightened securely

2. Check the cleanliness of the filters
3. Check the degree of freedom of movement and wear of moving parts
4. Check the earth connection
5. Check and tighten the terminals of the main power supply cable
6. Measure the insulation resistance
7. Check the levelling of the machine
8. Check the condition and integrity of the hydraulic and pneumatic connections

Note: frequency is determined by considering a working day to be 8 hours.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 61 di 74

No reference is made to operating instructions for actions where it is sufficient to apply the rules of
good practice which should be a standard tool of every specialised maintenance technician.

19.3 - CLEANING THE MACHINE AND/OR ITS INDIVIDUAL COMPONENTS

!! Pericolo !!
Prima di iniziare qualsiasi intervento di pulizia o di manutenzione della macchina, staccare sempre
la macchina dalla linea di alimentazione elettrica mediante l’apposito interruttore ruotalo in
posizione 0=OFF).

The following parts of the machine require periodic cleaning:

▪ Control panel
▪ Measurement and signalling devices

!! Warning !!
The operator in charge of cleaning the machine must be a person informed of residual risks, and
must also be able to interpret abnormal operation of the machine if there is any foreign material
and/or dirt.

!! Danger !!
When preparing the machine for a work cycle, the operator must wear the following personal
protective equipment:
1. Protective gloves which are resistant to cutting, abrasion laceration and perforation
2. Safety shoes with steel toe cap
3. Work garments

19.4 - LUBRICATING AND GREASING THE MACHINE

Lubrication and topping up operations must ONLY be performed with the machine
stopped and the electrical system disabled.
When lubricating the machine and its parts, it is recommended to wear protective gloves to
prevent hazardous situations resulting from contact with lubricants and mechanical hazards, such
as abrasions, cuts and crushing.
Machine lubrication is of fundamental importance to its functioning and ensure a longer service
life for the parts which are subject to wear. The parts of the machine which require lubrication are
listed in the table below.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 62 di 74

FREQUENCY PERSONNEL TYPE OF LUBRICANT

RESPONSIBLE
Bearings Monthly Specialised Grease NLGI 1-2
Maintenance
Technician

!! Warning !!
The correct lubrication of moving parts results in less wearing of the parts in contact, perfect
functionality and a longer service life, without machine problems.

!! Warning !!
The operator assigned to maintenance must wear work garments, protective gloves and safety
shoes with steel toe cap in order to avoid risks during maintenance.

!! Warning !!
Clean all the sensitive parts of the machine with a chemically non-aggressive detergent in order to
avoid damaging them. Always use a soft cloth which will not scratch the surfaces to be cleaned.
Note: frequency is determined by considering a working day to be 8 hours. No reference
is made to operating instructions for lubrication as it is sufficient to apply the rules of
good practice.

19.4.1 - Lubrication
!! Warning !!
Correct and continuous lubrication of the machine makes it possible to always have a machine
which is in perfect operating condition and significantly prolongs its service life.

Monitor and screens

Read and follow these instructions and the instructions of the screens when connecting and
using them.

Operation:
• Do NOT expose the touch screen to direct sunlight and keep it away from devices which
radiate heat.

Maintenance:
• To protect the touch screen from possible damage, do not exert excessive pressure on
the LCD panel.
• If the monitor needs to be cleaned, remove its plug from the electric socket and use a
slightly damp cloth. The screen can be dried with a dry cloth while disconnected from
the mains power supply. NEVER use organic solvents such as alcohol, or ammonia
based liquids to clean the monitor.
• If the monitor becomes wet, wipe it with a dry cloth.
KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513
Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
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 Foglio N. 63 di 74

• If foreign substances or water penetrate the monitor, switch the power OFF immediately
and disconnect the power supply cable of the machine.
• To maintain optimal performance of the monitor and use it for a prolonged period, use
the device in a location with the following environmental conditions:
o Temperature: 5-40°C 41-104°F
o Humidity: 20-80% RH

19.5 - REPLACING ELECTRICAL DEVICES

Replacement
To maintain the good condition of the equipment use ONLY original spare parts.
Fuses
Replace blown fuses ONLY after the cause has been properly identified.
Dispose of used batteries in accordance with the instructions supplied with the new battery or as
specified in the product manual.
Signalling lamps
Replace the non-functioning lamps or the non-functioning and / or damaged ceiling lights with
original spare parts ONLY.
Locking and interlocking devices
Check the good condition and correct operation of these devices. Carry out any necessary
replacements using ONLY original spare parts.
Carry out repairs or adjustments in accordance with the instructions contained in the technical
sheet of the device.
Final check
Following industrial maintenance or repair, always check the system functions correctly under
controlled conditions in order to avoid hazards if any faults are identified.

19.6 - EXTRAORDINARY MAINTENANCE AND REPAIRS

Over the service life of the machine, extraordinary maintenance performed by the Manufacturer
is required every five years. With regard to repairs, these can be performed according to the rules
of good practice, using original spare parts.

CAUTION
All sources of energy must be isolated before starting to make repairs. If a
component fails, an incident analysis must be performed to determine the
cause of the failure.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it

20 - DETAILED DRAWINGS OF THE MACHINE
A - References for the Mechanical drawings annexed to this File
N. Dati Disegno
1 N° Assieme 22047
del 24/01/2023
Rev. ........ del ..................
2 N...............del....................
Rev. ........ del ..................
3 N...............del....................
Rev. ........ del ..................
4 N...............del....................
Rev. ........ del ..................
5 N...............del....................
Rev. ........ del ..................
6 N...............del....................
Rev. ........ del ..................
7 N...............del....................
Rev. ........ del ..................
8 N...............del....................
Rev. ........ del ..................
9 N...............del....................
Rev. ........ del ..................
KONIA S.r.l.
Viale 1° Maggio n.25 63813 – MONTE URANO (FM)
P.IVA 01551290446
Foglio N. 64 di 74
Descrizione
Machine assembly drawing
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Tel: 0734/605066 Fax: 0734664513
E-Mail: konia@konia.it
Sito Internet: www.konia.it

B - References for the Electrical drawings annexed to this File
N. Dati Disegno
1 Electrical drawing – 22095-
20-01-2023-110515
Rev. ........ del ..................
2 N...............del....................
Rev. ........ del ..................
3 N...............del....................
Rev. ........ del ..................
4 N...............del....................
Rev. ........ del ..................
KONIA S.r.l.
Viale 1° Maggio n.25 63813 – MONTE URANO (FM)
P.IVA 01551290446
Foglio N. 65 di 74
Descrizione
Machine electrical drawings
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Tel: 0734/605066 Fax: 0734664513
E-Mail: konia@konia.it
Sito Internet: www.konia.it
 Foglio N. 66 di 74

21 - MACHINE HANDOVER REPORT

When the machine is ready for operation, complete, sign and resend this declaration to the seller.

MACHINE TYPE: INLINE QC MACHINE

SERIAL NUMBER: 004
VOLTAGE (V): 400 FREQUENCY (Hz): 50

The undersigned:..........................................................................................

Position with the company:............................................................................

In the name of / on behalf of: .............................................................

I confirm that:

− I have received .......... copies of the use and maintenance manual.

− I have checked that the manual supplied contains 74 pages, as shown on the cover.
− I have checked the manual contains the page with the Declaration of conformity.
− I have complete knowledge of the contents of the use and maintenance manual.
− I have seen the safety signs which are shown in the manual.
− I have clearly informed of all the safety regulations inherent to the machine and am
responsibly able to use it while safeguarding my own safety and those who happen to be
in the immediate vicinity.
− I confirm that I will no tamper with the safety measures installed on the machinery.
− If any of the aforementioned declarations are not observed, we will assume all
responsibility, relieving the Manufacturer - Seller of any resulting liabilities.

Buyer / User
Date stamp and signature

................. .........................

!! Warning !!
The failure to return this declaration to the Manufacturer / Seller does not, however,
relieve the user from the aforementioned responsibilities.

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 67 di 74

When the machine is ready for operation, complete, sign and resend this declaration to the seller.

MACHINE TYPE: INLINE QC MACHINE

SERIAL NUMBER: 004
VOLTAGE (V): 400 FREQUENCY (Hz): 50

The undersigned:..........................................................................................

Position with the company:............................................................................

In the name of / on behalf of: .............................................................

I confirm that:

− I have received .......... copies of the use and maintenance manual.

− I have checked that the manual supplied contains 74 pages, as shown on the cover.
− I have checked the manual contains the page with the Declaration of conformity.
− I have complete knowledge of the contents of the use and maintenance manual.
− I have seen the safety signs which are shown in the manual.
− I have clearly informed of all the safety regulations inherent to the machine and am
responsibly able to use it while safeguarding my own safety and those who happen to be
in the immediate vicinity.
− I confirm that I will no tamper with the safety measures installed on the machinery.
− If any of the aforementioned declarations are not observed, we will assume all
responsibility, relieving the Manufacturer - Seller of any resulting liabilities.

Buyer / User
Date stamp and signature

................. .........................

!! Warning !!
The failure to return this declaration to the Manufacturer / Seller does not, however,
relieve the user from the aforementioned responsibilities.

Copy to be completed and signed as soon as possible, then detached and

returned to the seller

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 68 di 74

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 69 di 74

21.1 - ACCEPTANCE REPORT UPON DELIVERY OF THE MACHINE:

MACHINE TYPE: INLINE QC MACHINE

SERIAL NUMBER: 004
YEAR OF MANUFACTURE: 2023

Installation report YES NO Customer's signature

1. We confirm the machine delivered to be functioning and the emergency
stop electrical switches located at each workstation to be functioning.
2. We confirm the machine delivered to be functioning and that all of its
mechanical and electrical parts comply with the prescribed
requirements
3. We confirm that we are in possession and know the contents of the June
2017 draft of the Use and Maintenance Manual attached to the machine
4.

We confirm that we accept the machine on this date, under the conditions specified in points 1-3 and understand the
contents of the Manual as specified in point 3.
Stamp and Signature .................................................. Date ................................................

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 70 di 74

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 71 di 74

22 - ‘CE’ DECLARATION OF CONFORMITY

Drafted in compliance with Directive 2006/42/EC and successive amendments

THE UNDERSIGNED

Mr MARINOZZI GIUSEPPE, technical file manager

and legal representative of

Konia s.r.l.
Viale I Maggio, 25 – 63813 Monte Urano (FM)
Tel. 0734.605066 Fax 07343.664513
www.konia.it info@konia.it

AS MANUFACTURER, I DECLARE UNDER MY SOLE RESPONSIBILITY THAT THE

MACHINE
Name INLINE QC MACHINE
Model ADX-ILQC
Serial number 004
Year of manufacture 2023
CONFORMS
with the essential health and safety requirements laid down in Directive 2006/42/EC and
subsequent amendments;
with the essential requirements laid down in Directive 2006/95/EC and subsequent amendments;
with the essential requirements laid down in Directive 98/37/EC and subsequent amendments;
with the essential requirements laid down in Directive 89/336/EEC and subsequent amendments.

The machine was designed and manufactured in compliance with the provisions of the following
regulations:

EN ISO 13857:2008, EN 12100-1 :2005, EN 12100-2 :2005, UNI EN ISO 13850 :2007, EN
349:1993 + A1:2008, EN 60204-1 :1998, EN 982 :1997, EN983 :1997, UNI EN 614-1: 2006, UNI
EN ISO 7010:2012, EN 60947-5-1, ISO EN 14121-1, UNI EN 547:2009, UNI EN 574:2008, UNI
EN 614-1:2009, UNI EN 894:2010, UNI EN 842:2009, UNI EN ISO 14120:2015, UNI EN ISO
13849-1:2007, prEN 979, UNI EN ISO 13855:2010, UNI EN 1005:2009, UNI EN 1037:2008, UNI
EN ISO 14119:2013, UNI EN 1837:2009. UNI EN 1838 :2013, UNI EN ISO 7731:2009, UNI EN
ISO 13732:2009, EN ISO 14738:2009 .

Monte Urano Konia s.r.l.

Lì 15/01/2023 Marinozzi Giuseppe

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 72 di 74

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 73 di 74

Drafted in compliance with Directive 2006/42/EC and successive amendments

THE UNDERSIGNED

Mr MARINOZZI GIUSEPPE, technical file manager

and legal representative of

Konia s.r.l.
Viale I Maggio, 25 – 63813 Monte Urano (FM)
Tel. 0734.605066 Fax 07343.664513
www.konia.it info@konia.it

AS MANUFACTURER, I DECLARE UNDER MY SOLE RESPONSIBILITY THAT THE

MACHINE
Name INLINE QC MACHINE
Model ADX-ILQC
Serial number 004
Year of manufacture 2022
CONFORMS
with the essential health and safety requirements laid down in Directive 2006/42/EC and
subsequent amendments;
with the essential requirements laid down in Directive 2006/95/EC and subsequent amendments;
with the essential requirements laid down in Directive 98/37/EC and subsequent amendments;
with the essential requirements laid down in Directive 89/336/EEC and subsequent amendments.

The machine was designed and manufactured in compliance with the provisions of the following
regulations:

EN ISO 13857:2008, EN 12100-1 :2005, EN 12100-2 :2005, UNI EN ISO 13850 :2007, EN
349:1993 + A1:2008, EN 60204-1 :1998, EN 982 :1997, EN983 :1997, UNI EN 614-1: 2006, UNI
EN ISO 7010:2012, EN 60947-5-1, ISO EN 14121-1, UNI EN 547:2009, UNI EN 574:2008, UNI
EN 614-1:2009, UNI EN 894:2010, UNI EN 842:2009, UNI EN ISO 14120:2015, UNI EN ISO
13849-1:2007, prEN 979, UNI EN ISO 13855:2010, UNI EN 1005:2009, UNI EN 1037:2008, UNI
EN ISO 14119:2013, UNI EN 1837:2009. UNI EN 1838 :2013, UNI EN ISO 7731:2009, UNI EN
ISO 13732:2009, EN ISO 14738:2009 .
Monte Urano Konia s.r.l.
Lì 15/01/2023 Marinozzi Giuseppe

Copy to be completed and signed as soon as possible, then detached and returned
to the seller

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it
 Foglio N. 74 di 74

KONIA S.r.l. Tel: 0734/605066 Fax: 0734664513

Viale 1° Maggio n.25 63813 – MONTE URANO (FM) E-Mail: konia@konia.it
P.IVA 01551290446 Sito Internet: www.konia.it