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Engineering Structures 219 (2020) 110722

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Flexural performance of highly reinforced composite beams with ultra-high T


performance fiber reinforced concrete layer
Kaan Turkera, , Ismail Baha Torunb,1

a
Department of Civil Engineering, Engineering Faculty, Balikesir University, Turkey
b
Armada Bearing System Office, Balikesir, Turkey

ARTICLE INFO ABSTRACT

Keywords: The study aimed to obtain the composite beams with high flexural capacity by using the high compressive
Ultra-high performance fiber reinforced strength and deformation capacity of Ultra-High Performance Fiber Reinforced Concrete (UHPFRC). For this
concrete purpose, the composite RC beams consisting of UHPFRC layer in the compressive side and Normal Strength
Normal strength concrete Concrete (NSC) in the tensile side were produced and the four-point bending tests were carried out on the beams.
RC composite beam
By making parametric study for the ratio of tensile reinforcements (ranging from 1.8% to 5.0%), highest ratio
Flexural behavior
Experimental study
where sufficient ductility can be acquired in the beams were determined. Two different thicknesses (one-fifth of
the beam height/one-third of the beam height) of UHPFRC layer were applied in the compressive side of the
composite beams in order to determine the appropriate thickness. The flexural behavior characteristics (ducti-
lity, capacity, stiffness) of the composite beams were evaluated by comparing the pure NSC beams (reference
beams) with the same properties. With the use of UHPFRC in the compressive side of the beams, significant
advantages have been acquired in ductility, flexural capacity and stiffness compared to the NSC beams.
However, the main advantage of the composite application was that it allows the use of very high amount of
tensile reinforcement in the beam. The study indicated that it was possible to increase tensile reinforcement ratio
of the composite beams up to 5% without using compressive reinforcement. Thus, the ductile composite beams
with high flexural capacity were produced with the use of economical amount of UHPFRC. The UHPFRC layer
thickness of one-third of the beam height was appropriate for the overall flexural performance at this type of
composite beam.

1. Introduction strength provided by the fibers in UHPFRC increases the flexural


strength, especially in the beams with low reinforcement [4–8]. An-
The need of higher strength structural materials still continues be- other important advantage of UHPFRC is its high compressive strength
cause of the increasing demands for high-rise buildings and large-span and deformation capacity. In particular, the plastic deformation capa-
structures. In this context, one of the most prominent structural mate- city of UHPFRC distinguishes this concrete from the high strength
rials is Ultra-High Performance Fiber Reinforced Concrete (UHPFRC). concrete. The compression behavior of high-strength concrete would
This type of concrete has superior performance in durability, ductility, result in a very brittle, dramatic failure. However, UHPFRC exhibits a
compressive and tensile strength compared to Normal Strength ductile fracture behavior thanks to the confinement effect of fibers
Concrete (NSC) or high strength concrete [1–3]. Therefore, UHPFRC [17,18]. This feature of UHPFRC provides large ductility even in beams
has a potential to provide more economic, aesthetic and long-life with high tensile reinforcement [7,8,19]. Nevertheless, UHPFRC under
structures than the conventional concrete. One of the most common tensile stress has the disadvantage of macro crack localization. This
structural use of UHPFRC is RC beams. The deflections and cracks effect can lead to premature rupture of the tensile reinforcement and
under service loads are limited by the use of UHPFRC in beams [4–9]. the reduced ductility, especially in UHPFRC beams with low re-
Thus, the durability of the concrete is significantly increased. In many inforcement ratios [4,5,7,19–22]. In addition, the fiber debonding/pull-
studies [9–16], it is reported that fibers in UHPFRC have the potential out behavior in the tensile zone of the beam leads to the abrupt strength
to reduce or remove the shear reinforcement in the beams. The tensile degradation after peak load. These problems decrease in the UHPFRC


Corresponding author at: Department of Civil Engineering, Engineering Faculty, Balikesir University, Cagis, Altıeylul, Balikesir 10145, Turkey.
E-mail address: kturker@balikesir.edu.tr (K. Turker).
1
Postal address: Eski Kuyumcular District, Atalar Street, Ugur apt./5, Karesi, Balikesir 10010, Turkey.

https://doi.org/10.1016/j.engstruct.2020.110722
Received 25 August 2019; Received in revised form 22 March 2020; Accepted 27 April 2020
Available online 17 June 2020
0141-0296/ © 2020 Elsevier Ltd. All rights reserved.
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

web reinforcement (φ8) a mounting reinforcement (2φ8)


Section a-a
Reference beams (R)

75 75 75 150 NSC

1500mm a 100

UHPFRC layer (30mm) NSC


Composite beams 1 (C1)
30 UHPFRC

75 75 75 NSC
120

100

UHPFRC layer (50 mm) NSC


Composite beams 2 (C2)
UHPFRC
50
75 75 75 NSC
100

100

Fig. 1. Reinforcement and cross-section details of the test beams.

Table 1
Tensile reinforcement properties and concrete strengths of beams.
Explanation of beam code Beam code Tension reinforcement ρ (%) ρ/ρb fy (MPa) fu (MPa) fc (MPa)

R-1 2ϕ12 1.77 0.35 475 631 50


First term (R, C1, C2) : Beam type C1-1 0.18 137
Second term (1-5) : Beam no C2-1
R-2 2ϕ14 2.42 0.48 481 651 48
R: Reference beam C1-2 0.25 132
C2-2
C1: Composite beam R-3 2ϕ16 3.19 0.63 487 688 52
(with 30 mm UHPFRC layer) C1-3 0.32 134
C2-3
C2: Composite beam R-4 2ϕ18 4.07 0.81 472 683 50
(with 50 mm UHPFRC layer) C1-4 0.41 136
C2-4
R-5 2ϕ20 5.07 1.00 480 661 49
C1-5 0.52 137
C2-5

ρ: reinforcement ratio; ρb: balanced reinforcement ratio; fy: yield strength of reinforcement; fu: ultimate strength of reinforcement, fc: compressive strength of concrete
(test day).

beams with high reinforcement ratios. However, in this case, the con- stated that UHPFRC and NSC are suitable for the composite use.
tribution of UHPFRC to the beam capacity decreases considerably [7,8]. However, it has been reported that the additional reinforcement should
Therefore, although the use of pure UHPFRC in RC beams offers ad- be added to the UHPFRC layer in order to make a significant con-
vantages in durability, it is not efficient for flexural strength and duc- tribution to the beam flexural capacity, except for the use of protection
tility. In this regard, the composite use of UHPFRC and NSC has the [2,24,26,28–30]. The above-mentioned ductility problems have been
potential to cope with the above-mentioned deficiencies of the pure observed in the applications with UHPFRC layer in the tensile side of
(non-composite) UHPFRC beams and has the potential to provide the beam [24,26,27,29]. The composite applications with UHPFRC layer in
beams with high flexural capacity. Accordingly, very high ratio of the compressive side are very limited [26,27,29]. In these applications,
tensile reinforcement can be used in beams by utilizing the certain the high strength and deformation capacity of UHPFRC cannot be used
thickness of UHPFRC layer in the compressive side of beam. On the effectively because low reinforcement ratios are used in the beams.
other hand, the brittle behavior caused by the crack localization and The aim of this study was to obtain the composite beams with high
fiber debonding can be prevented by using NSC in the tensile side of flexural capacity by using the high compressive strength and de-
beam. Thus, the high cost of UHPFRC can be used economically and the formation capacity of UHPFRC. For this purpose, the composite RC
high compressive capacity (strength and deformation) of UHPFRC can beams consisting of UHPFRC layer in the compressive side and NSC in
be used effectively. Although there were various studies including the the tensile side were produced and the four-point bending tests were
composite use of UHPFRC and NSC in beams, in almost all of them, the carried out on the beams. By making parametric study for the ratio of
UHPFRC layers were applied to tensile side of beams because of pro- tensile reinforcements, highest reinforcement ratios where sufficient
tection or strengthening [2,23–31]. In these studies, it is generally ductility can be acquired in beams were determined. Two different

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

Fig. 2. Details of test set-up.

Table 2 composite beam series (C1) and one-third of the beam height in the
UHPFRC composition (kg/m3). second composite beams series (C2). Thus, the appropriate layer
Cement Silica Blast- Superplasticizer Quartz sand Steel fiber
thickness was investigated for the beams with different reinforcement
fume furnace ratios. The reinforcement details of the test beams are given in Fig. 1.
0–0.8 mm 1–3 mm All the beams were mainly reinforced with the longitudinal tensile re-
inforcement and the web (transverse) reinforcement. Since the beam
690 138 276 17.25 525 525 156
specimen sizes were small, U-shaped stirrups were used to facilitate the
placement of fibrous concrete in the compressive zone. In addition, the
top reinforcements (2ϕ8) were used to mount the web reinforcements.
The web reinforcements were also used in the pure bending zone of the
thicknesses of UHPFRC layer were applied in the compressive side of
beam in order to provide the bond between two different concrete
composite beams in order to determine the appropriate thickness. The
layers (Fig. 1).
flexural behavior characteristics (ductility, capacity, stiffness) of com-
The properties of the tensile reinforcements and the concrete com-
posite beams were evaluated by comparing the pure NSC beams (re-
pressive strengths are summarized in Table 1. Each series have five
ference beams) with the same properties. Thereafter, based on the ex-
beams with different tensile reinforcement. While the reinforcement
perimental results, validity of the conventional flexural design
ratio of beam 1 is in the design limits used NSC beams, the conventional
approach and the common used compressive model for UHPFRC were
limits (such as 2% in Turkish Design Code [32]) were exceeded in the
evaluated for the composite beams.
other beams in order to obtain highly reinforced beams. Thus, it was
intended to reveal the high compressive strength and deformation ca-
2. Experimental program
pacity of UHPFRC. Although the reinforcement ratios in the composite
beams were increased up to 5%, they were still very below the balanced
The four-point bending tests were carried out to investigate flexural
reinforcement ratio (ρb), thanks to the high strength of UHPFRC
characteristics of the beams. Load-deflection behaviors, failure modes,
(Table 1). On the other hand, the balanced reinforcement ratio was
deflection/curvature ductilities, flexural (moment) capacities, flexural
reached in the reference beam 5.
stiffness, crack patterns, maximum crack widths and concrete strains
were investigated for the test beams.
2.2. Test set-up
2.1. Test specimens
The beams were tested according to the test set-up outlined in
In the experimental program, fifteen beams with five different Fig. 2. The loading of the beams was carried out to provide about shear
tensile reinforcement ratios in the range of 1.77–5.07% were tested. span to effective depth ratio of 4. Two equal concentrated loads were
The test beams have a total length of 1500 mm, a cross section of applied to the beam by a spreader element. A load cell and a po-
100 mm width and 150 mm height. The beams were classified into tentiometric transducer were placed to obtain load-deflection behavior
three series according to their concrete material as depicted in Fig. 1. of the beam, as depicted in Fig. 2. Also, a curvature assembly consisting
The beams in the first series were produced by conventional Normal of two potentiometric transducers and steel frames were placed at the
Strength Concrete (NSC) and these were used as reference beams (R) to pure bending zone of the beam. A hydraulic servo testing machine with
compare with the composite beams. In the other two series, the upper displacement controlled was used for loading. In order to measure
part (compressive side) of the beams was reinforced with an UHPFRC strains in the concrete, two strain gauges were attached to UHPFRC and
layer at a certain thickness and the composite beams were created. The NSC surface in mid of the beam, as shown in Fig. 2. At certain loading
thickness of UHPFRC layer is one-fifth of the beam height in the first steps, the cracks were marked and maximum crack widths of beams

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

C1

C2

Fig. 3. Production of the test beams.

were measured by microscope. 2.4. Test results and discussion

2.4.1. Load deflection behaviors and failure modes of beams


2.3. Production of test beams The test beams were loaded to failure and their load–deflection
behaviors were obtained (Fig. 4). Since the tensile reinforcement ratios
The portland cement CEM I 42.5 R, silica fume and ground granu- of the NSC (reference) beams except the R-5 beam are under-reinforced,
lated blast-furnace slag were used for UHPFRC. Two-fractional quartz the tension-controlled failure mode was observed in these beams, as
sands (0–0.8 mm and 0–3 mm) and polycarboxylate ether based su- expected. Therefore, the failure of these beams was due to crushing of
perplasticizer were used in the mixture. The water/binder ratio of the the concrete at the constant moment zone after yielding of the tensile
mixture was 0.18. Straight micro steel fibers with a diameter of reinforcement. Since the R-5 beam has the balanced reinforcement, the
0.16 mm and 13 mm long were used for UHPFRC. The fibers had a concrete crushing occurred before yielding of the tension reinforce-
tensile strength of 2500 MPa. 2.0% (by volume) steel fiber was used in ment. Therefore, the R-5 beam failed in more brittle manner than the
order to obtain high performance in mechanical properties as well as other NSC beams. On the other hand, the failure of the composite beams
workability in concrete [33–36]. The mixture components of UHPFRC resulted in crushing of the concrete after considerable deflection com-
are presented in Table 2. For NSC, the conventional concrete compo- pared to the NSC beams. Consequently, all of the composite beams
nents were used and a mixture having 40–50 MPa compressive strength exhibited more ductile load-deflection behavior than the NSC beams.
was prepared. While the softening or slight hardening behavior was observed in the
A pan mixer with 125-liter capacity was used for mixing of UHPFRC NSC beams after yielding, the strong hardening behavior was observed
(Fig. 3). The cement, silica fume, ground granulated blast-furnace slag in the composite beams (Fig. 4). The UHPFRC layer of composite beams
and quartz sands were mixed for about 3 min. Water and super- prominently increased the load-carrying capacity and the deflection of
plasticizer were added into the mixture and mixed for another 3 min. failure compared to the NSC beams (Fig. 4). While the concrete
Finally, the fibers were added and mixed for another 3 min. Casting of crushing occurred over a wide zone between the loading points for the
the composite beams carried out in two stages. In the first stage, NSC NSC beams, the localized concrete crushing was observed in the com-
parts of the beams were casted and UHPFRC layers of the beams were posite beams. There was no separation between the two concrete layers
casted after waiting for about one hour (Fig. 3). After casting, the beams in the composite beams due to shear stresses. The cracking patterns and
were cured by covering with a plastic sheet on the first day and then the crack widths were generally similar for the composite and the NSC
cured at room temperature until the test day. Additionally, 3 cube beams. The cracking patterns and the measured maximum crack widths
specimens were prepared for the compressive strength of UHPFRC at the deflection values of L/70 (the L refers to the beam span) are
(100 × 100 × 100mm) and NSC (150 × 150 × 150mm). shown in Fig. 5 for the beam series 1 and 5. The flexural and shear

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

Fig. 4. Experimental load-deflection relationships and failure patterns of the beams.

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

R-1 Max. crack with=2.5mm R-5 Max. crack with=0.6mm

C1-1 Max. crack with=1.1mm C1-5 Max. crack with=1.2mm

C2-1 Max. crack with=1.2mm C2-5 Max. crack with=0.6mm

Fig. 5. The cracking patterns and the measured maximum crack widths for the beam series 1 and 5.

Fig. 6. (a) Schematic representation of load-deflection characteristics, (b) Idealization for C1-2 beam.

Table 3 cracks in the composite beams were limited in the NSC zone and no
Characteristic values of load–deflection behavior and deflection ductilities. visible cracks occurred in the UHPFRC layer (Figs. 4 and 5). The more
Beam code Py (kN) Δy (mm) Pmax (kN) Pu (kN) Δu (mm) Def. ductility
detailed information regarding the cracking pattern and the crack
Δu/Δy widths of the beams can be found in Torun, 2019 [37].

R-1 44.7 9.4 48.8 39.0 88.8 9.5


C1-1 51.3 10.3 65.3 52.3 102.2 9.9
2.4.2. Deflection ductility
C2-1 51.3 9.6 65.9 52.7 135.0 14.0 The deflection ductilities of the composite and NSC beams were
R-2 64.8 9.3 69.4 55.5 48.9 5.3 compared to indicate the effect of UHPFRC layers and their thicknesses.
C1-2 66.6 10.0 78.1 62.5 77.9 7.8 For this purpose, peak load (Pmax), yield load (Py), ultimate load (Pu),
C2-2 72.3 11.2 84.9 67.9 86.1 7.7
yield deflection (Δy) and ultimate deflection (Δu) values were obtained
R-3 80.9 9.5 85.6 68.5 41.0 4.3
C1-3 91.0 11.4 99.5 79.6 52.7 4.6 by using the experimental load–deflection curves of beams. An ideali-
C2-3 91.6 11.5 99.0 79.2 83.6 7.3 zation based on the ideal elasto-plastic behavior and the reduced
R-4 91.9 12.3 98.4 78.7 24.4 2.0 stiffness was used for load-deflection characteristics [38]. The sche-
C1-4 107.5 12.1 115.9 92.7 28.2 2.3 matic representation of characteristic points and an example of the
C2-4 111.8 12.0 124.3 99.4 43.5 3.6
R-5 108.3 12.4 110.6 88.5 16.4 1.3
idealization were depicted in Fig. 6. The different assumptions can be
C1-5 128.0 12.2 137.5 110.0 33.2 2.7 used for determination of the ultimate deflection such as compressive
C2-5 121.4 14.8 133.0 106.4 53.9 3.6 strain limiting, fracture/buckling of reinforcement, peak load or a
certain load-decrement after the peak load [38]. Although the load
decrements after the peak load were observed in the composite beams,
a significant portion of the bearing capacity could be maintained thanks
to the high compressive strain capacity of UHPFRC. Therefore, in this
study, the load decrement of 20%, which is commonly assumed in the
experimental RC beam studies [5,39,40], was used to define the ulti-
mate deflection. The obtained deflection ductilities and the related
characteristic values are given in Table 3.
The ductilities of composite beams were proportioned to those of
the NSC beams in order to reveal effect of the UHPFRC layer (Fig. 7).
The use of UHPFRC layer in the compressive side of beams provided an
increase in the deflection ductility (Fig. 7). The ductility increment was
more in the beams with high reinforcement ratio. The UHPFRC layer of
50 mm generally showed better performance than the UHPFRC layer of
30 mm for the deflection ductility.

2.4.3. Curvature ductility, effective flexural stiffness and flexural capacity


Fig. 7. Effect of UHPFRC layer on the deflection ductility.
The moment–curvature relationships were obtained during the test
by using the measurements at the pure bending zone of the beams
(Figs. 8 and 9). The curvature ductility and the flexural stiffness of

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

Measurement length
(300 mm)
P/2 P/2
Beam

tensile reinforcement

Shortening of
Compression deformation
top fiber

Curvature (φ)
Elongation of Tensile deformation
bottom fiber

Fig. 8. Determination of curvature by using top and bottom deformation measurements at the test beams.

beams were determined by means of the experimental mo- (Fig. 8). The maximum concrete compressive strains at the peak loads
ment–curvature curves. Peak moment (Mmax), yield moment (My), ul- ranged between 0.0022 and 0.0035 for the composite beams (Fig. 11).
timate moment (Mu), yield curvature (ϕy) and ultimate curvature (ϕu) Accordingly, it is concluded that the average concrete strain of 0.003
of the beams were obtained by the same procedure [38] used in the can be accepted at the peak load for the UHPFRC layer of composite
deflection ductility (Fig. 5a). In the idealized moment-curvature re- beams. While the compressive zone depth at the peak load was much
lationship, the ratio of the peak moment (Mmax) to the yield curvature smaller than the UHPFRC layer thickness in the beams C1-1, C1-2, C2-1,
(ϕy) was accepted as the effective flexural stiffness (EIe) of beams. The C2-2, C2-3 and C2-4, the compressive zone depth in the beams C1-3,
obtained curvature ductilities and the flexural stiffnesses are given in C1-4, C1-5 and C2-5 slightly exceeded the UHPFRC layer thickness
Table 4. (Fig. 11). This indicated that the UHPFRC layer thickness of 30 mm was
The proportional (composite value/reference value) values of duc- sufficient to balance the existing tensile reinforcement in the composite
tility, stiffness and flexural capacity are given in Fig. 10a, b and c, re- beam series 1, 2 and 3. However, the thickness of 50 mm was required
spectively. The use of UHPFRC layer in the compressive side of the for the composite beam series 4 and 5 due to high reinforcement ratios.
beams provided an increase in the curvature ductility in general. The When the peak load was reached, the average reinforcement strains
ductility of the composite beams with 50 mm layer increased by ranged between 0.0070 and 0.0197 for the composite beams and
1.64–5.30 times compared to the NSC beams. The ductilities of 30 mm ranged between 0.0014 and 0.0070 for the NSC beams (Fig. 12). The
layered beams were lower than those of the other composite beams, reinforcement strains of the composite beam series 1 and 2 entered into
since the concrete crushing leaded to more strength degradation in the strain hardening zone. In contrast, the tensile strains in the NSC
these beams. Therefore, the UHPFRC layer of 50 mm generally showed beams were on the yield plateau of the stress-strain curve, and even the
better performance for the curvature ductility. Especially in the highly yield strain was not reached in the reference beam 5 (R-5). These results
reinforced R-4 and R-5 beams, the curvature ductility decreased to 3.8 confirmed that the composite beams exhibited more ductile behavior
and 2.3 and these ductility ratios were acquired with completely soft- compared to the NSC beams. In addition, while the ductility in the NSC
ening behavior (Fig. 9). The ductility of the UHPFRC beams was largely beams was mainly acquired by concrete crushing, the ductility of
acquired with hardening behavior (Fig. 9). The use of UHPFRC layer in composite beams was provided by the elongation of tensile reinforce-
the compressive side of beam also increased the flexural stiffness due to ment.
high modulus of elasticity of UHPFRC (Fig. 10b). The average stiffness The strain-based approach is used in ACI 318 standard [41] to en-
increment was 40% for the layer of 30 mm and 67% for the layer of sure the tension-controlled ductile failure for flexural members. In this
50 mm, respectively. With the use of UHPFRC layer, the flexural ca- approach, the net tensile strain in the tension steel is to be at least 0.005
pacities increased by average of 22% compared to the NSC beams. A when the concrete compressive strain of 0.003 is reached. ACI 318
similar increment trend was observed for all the composite beams. The remarks that unless unusual amounts of ductility are required, the
change of UHPFRC layer thickness did not have a significant effect on 0.005 limit will provide ductile behavior for most designs [41]. With
the capacities of beams (Fig. 10c). The main advantage of the composite this approach, the effects of compression reinforcement or different
beams compared to the NSC beams was that the flexural capacity could section shapes are also automatically accounted for in design. The
be greatly increased by using the high ratio of tensile reinforcement (up composite beams were evaluated according to this approach and ade-
to 5%) in the same cross section. quacy of the beam ductilities was checked. Considering that the con-
crete strain of 0.003 occurred approximately at the peak load for all the
2.4.4. Strain response of test beams beams, the reinforcement tensile strains given in Fig. 12 were used for
The strain responses of concrete and tensile reinforcements in the ductility control. Accordingly, while the sufficient ductility was not
beams are required for the flexural design and the ductility control of acquired in the NSC beams 4, 5 and 6, the ductility requirement of ACI
members. Therefore, the concrete and tensile reinforcement strains 318 was easily acquired in all the composite beams.
were determined at the mid zone of beams subjected to pure bending.
While the concrete strains were determined by the strain gauge mea- 3. Numerical prediction of flexural capacity of beams
surements on the outermost concrete compression fibers, the tensile
reinforcement strains were determined by the curvature assembly The flexural design of the pure (non-composite) UHPFRC beams or
placed on the mid zone of beams (Fig. 2). Thus, the average strain of the NSC beams with UHPFRC layer in the tensile side requires the new
reinforcement was determined for the pure bending zone of 300 mm numerical approaches due to the macro crack localization effect and the

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

35 35
ρ=0.0177 ρ=0.0242
30 30
R-1 R-2
C1-1 C1-2
25 25
C2-1 C2-2 C2-2
C1-2
20 20

Moment (kNm)
Moment (kNm)

C2-1 C1-1
15 15

10 10 R-2
R-1
5 5

0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
Curvature (1/m) Curvature (1/m)

35 35
ρ=0.0319 ρ=0.0407
30 R-3 30
R-4
C2-3 C1-3 C2-1 C1-4
25 25
C2-3 C2-4
20 Moment (kNm) 20 C1-1
Moment (kNm)

C1-3
15 R-3 15 30

20
10 10
R-1
10
5 5
0
0 0.1 0.2
0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
Curvature (1/m) Curvature (1/m)

35
ρ=0.057
30 C2-1 R-5
C1-5
25
C2-5
C1-1
20
Moment (kNm)

30
15
R-1 20
10
10

5
0
0 0.1 0.2
0
0 0.2 0.4 0.6 0.8 1 1.2
Curvature (1/m)
Fig. 9. Experimental moment-curvature relationships of the beams.

tensile strength of UHPFRC [36,42,43]. However, in the composite completely consisted of UHPFRC and the equivalent rectangular con-
beams examined in the study, only the upper (compressive) side has an crete stress block approach was used in the compressive sides (UHPFRC
UHPFRC layer and the other part of section consists of NSC. Therefore, layer) of the composite beams (Fig. 13). In addition to the conventional
the compressive stresses are almost resisted by the UHPFRC layer and approach, the triangular stress block approach, which was more com-
the tensile stresses are only resisted by the tensile reinforcement, as in patible with the stress-strain response of UHPFRC, was also evaluated
the conventional RC member design. Based on this, the validity of the for the composite beams. This approach was used to model the com-
conventional design principles to determine flexural capacity [32,41] pression side of the pure UHPFRC beams in the some flexural design
was evaluated for the composite beams with UHPFRC layer. In this procedures [44–46]. The concrete compressive strain at ultimate limit
regard, it was assumed that the compression zone of the beams was state was taken as 0.003 in accordance with the experimental strains in

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

Table 4
Characteristic values for moment-curvature behavior of the beams.
Beam Code My (kNm) ϕy (1/m) Mmax (kNm) Mu (kNm) ϕu (1/m) Curv. ductility ϕu/ϕy EIe = Mmax/ϕy (kNm2)

R-1 11.2 0.0407 12.2 9.8 0.8300 20.4 300


C1-1 12.7 0.0361 16.3 13.1 0.5016 13.9 452
C2-1 12.78 0.0267 16.5 13.2 0.9100 34.1 617
R-2 16.16 0.0397 17.4 13.9 0.1977 5.0 437
C1-2 16.74 0.0359 19.5 15.6 0.6874 19.1 544
C2-2 17.9 0.0321 21.2 17.0 0.6102 19.0 661
R-3 20.48 0.0373 21.4 17.1 0.3859 10.3 574
C1-3 22.72 0.0332 24.9 19.9 0.3783 11.4 749
C2-3 22.33 0.0305 24.7 19.8 0.6945 22.8 811
R-4 22.21 0.0464 24.6 19.7 0.1779 3.8 530
C1-4 26.23 0.0378 29.0 23.2 0.1451 3.8 767
C2-4 27.65 0.0373 31.1 24.9 0.3215 8.6 833
R-5 25.89 0.0469 27.7 22.1 0.1096 2.3 590
C1-5 31.34 0.0377 34.4 27.5 0.2726 7.2 912
C2-5 30.79 0.0302 33.3 26.6 0.3678 12.2 1101

Fig. 10. Effect of UHPFRC layer; (a) on curvature ductilities, (b) on stiffness, (c) on flexural capacities.

Fig. 11. Concrete strain response of the composite beams: (a) C1 beams (b) C2 beams.

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

UHPFRC layer in the compressive side were experimentally in-


vestigated in the study. By exceeding the conventional design limits of
tensile reinforcement ratio, it was aimed to obtain beams with high
flexural capacity and ductility, thanks to the compressive strength and
deformation capacity of UHPFRC. For this, four-point bending tests
were carried out on the composite RC beams and the flexural behavior
characteristics (ductility, capacity, stiffness, strain response) of the
beams were investigated.

• With the use of UHPFRC in the compressive side of the beams,


significant advantages have been acquired in ductility, flexural ca-
pacity and stiffness compared to the NSC beams. However, the main
advantage of the composite application was that it allows the use of
very high amount of tensile reinforcement in the beam. The study
indicated that it was possible to increase tensile reinforcement ratio
Fig. 12. Average reinforcement strains of the beams at peak loads. up to 5% without using compressive reinforcement. Thus, the beams
with high flexural capacity and sufficient ductility could be pro-
duced. In addition, it can be stated that much higher flexural ca-
both approaches (Fig. 13). The effect of steel strain hardening, which pacities can be acquired by using compressive reinforcement along
was significant especially in the beams with low reinforcement ratio, with UHPFRC layer. With the use of an UHPFRC layer in the com-
was taken into consideration in the calculations in order to conform pressive side, ductile concrete behavior, which can be acquired with
with the experimental results. the compression and confinement reinforcement in the conventional
In the Fig. 13; εcu is concrete compressive strain in extreme com- NSC beams, have been observed in the composite beams. This in-
pression fiber; εs is tensile or compression strain in top steel; εt is tensile dicates the potential of using UHPFRC layer in place of compression
strain in tension steel; c is distance from extreme compression fiber to and/or confinement reinforcement. The cracking patterns and the
neutral axis; σc is concrete compressive stress; β1 is factor relating depth crack widths of the composite beams were obtained similar to those
of equivalent rectangular compressive stress block to neutral axis depth. of the NSC beams. Thus, the macro crack localization and premature
β1 was taken as 0.70 for NSC and 0.65 for UHPFRC [41,47]. The nu- reinforcement rapture encountered at the pure UHPFRC beams or
merical capacities (Mn), the related parameters (c, εt) and ratios of the the composite beams with UHPFRC layer in the tensile side were
experimental capacities (Me) to the numerical capacities are given prevented by this type of composite application.
Table 5. The results are also compared graphically in the Fig. 14. • In the composite beams, the bond between NSC and UHPFRC layer
The numerical results were obtained slightly lower than the ex- was resisted by the web reinforcement and the friction between the
perimental results in both numerical approaches (Fig. 14). The max- concrete surfaces. In this way, the plane section assumption was
imum difference of 8% for the rectangular block approach and 14% for provided without any separation up to failure load in all composite
the triangular block approach occurred between the experimental and beams. This indicates that the transverse reinforcement already re-
numerical results of the composite beams. The numerical results (the quired for shear force is also sufficient to provide the bond in the
flexural capacities and the tensile strains) based on the rectangular composite beams. Two different thicknesses of UHPFRC layer (one-
block approach were generally more consistent with the experimental fifth of the beam height/one-third of the beams height) were applied
results. The consistency of this approach with the experimental results to the compressive sides of the beams. While the UHPFRC layer
has been at the level of those of the NSC beams. Accordingly, it is thickness did not have a significant effect on the flexural capacity
concluded that the conventional design approach can be used for the and crack behavior, the 50 mm thickness yielded better performance
flexural capacity of composite beams examined in the study. The for the flexural stiffness and particularly for the ductility.
compressive zone depth (c) in the composite beam series 3,4 and 5 Accordingly, it may be stated that a thickness of one-third of the
exceeded the minimum layer thickness of 30 mm in both numerical beam height is required for overall flexural performance at this type
approaches (Table 5). In parallel with the experimental results of composite beam, especially for high reinforcement ratios.
(Fig. 11a), this indicated that the UHPFRC layer of C1 beam series was • Since the compressive strength of UHPFRC is only efficient in the
insufficient for the tensile reinforcement ratios of 3.19% and higher composite beam application, the flexural capacity can be de-
ratios (for C1-3, C1-4 and C1-5 beams). termined by the conventional design approach without the need for
complex approaches involving the tensile strength of UHPFRC.
4. Conclusions
As a result, it can be stated that the compressive strength and de-
The flexural behaviors of highly reinforced composite beams with formation capacity of UHPFRC has a potential to enable very

Rectangular stress-block Triangular stress-block


approach approach
C1 C2 εcu= 0.003 0.85fc fc σc
UHPFRC UHPFRC fc β1c
εs c
fc
NSC
NSC
εt εc
εcu= 0.003
Cross sections Strain Stress Stress
Assumed stress-strain
relationship of UHPFRC
Fig. 13. Strain and stress assumptions used in the numerical calculations.

10
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

Table 5
The numerical results and the experimental capacities.
Beam code Rectangular stress block Me/Mn Triangular stress block Me/Mn

c (cm) εt Mn (kNm) c (cm) εt Mn (kNm)

R-1 3.44 0.0082 12.00 1.02 – – – –


C1-1 2.12 0.0151 15.45 1.06 2.32 0.0136 15.13 1.08
C2-1 1.07 1.09
R-2 5.14 0.0044 16.05 1.08 – – – –
C1-2 2.65 0.0114 19.70 0.99 2.91 0.0101 19.34 1.01
C2-2 1.08 1.10
R-3 6.18 0.0031 20.26 1.06 – – – –
C1-3 3.10 0.0092 24.01 1.04 3.32 0.0084 23.46 1.06
C2-3 1.03 1.05
R-4 7.90 0.0017 23.34 1.05 – – – –
C1-4 3.60 0.0074 28.67 1.01 3.78 0.0069 27.18 1.07
C2-4 1.08 1.14
R-5 10.10 0.0007 26.53 1.04 – – – –
C1-5 4.07 0.0061 32.61 1.05 4.39 0.0055 31.75 1.08
C2-5 1.02 1.05

40 40
C1 C2
UHPFRC UHPFRC

NSC NSC
30 30
Me (kNm)
Me (kNm)

20 20

Rectangular stress block Rectangular stress block


Triangular stress block Triangular stress block
10 10
10 20 30 40 10 20 30 40
Mn (kNm) Mn (kNm)
40

NSC
30
Me (kNm)

20

Rectangular stress block


10
10 20 30 40
Mn (kNm)

Fig. 14. Comparison of the numerical and experimental flexural capacities of the test beams.

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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722

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