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a
Department of Civil Engineering, Engineering Faculty, Balikesir University, Turkey
b
Armada Bearing System Office, Balikesir, Turkey
Keywords: The study aimed to obtain the composite beams with high flexural capacity by using the high compressive
Ultra-high performance fiber reinforced strength and deformation capacity of Ultra-High Performance Fiber Reinforced Concrete (UHPFRC). For this
concrete purpose, the composite RC beams consisting of UHPFRC layer in the compressive side and Normal Strength
Normal strength concrete Concrete (NSC) in the tensile side were produced and the four-point bending tests were carried out on the beams.
RC composite beam
By making parametric study for the ratio of tensile reinforcements (ranging from 1.8% to 5.0%), highest ratio
Flexural behavior
Experimental study
where sufficient ductility can be acquired in the beams were determined. Two different thicknesses (one-fifth of
the beam height/one-third of the beam height) of UHPFRC layer were applied in the compressive side of the
composite beams in order to determine the appropriate thickness. The flexural behavior characteristics (ducti-
lity, capacity, stiffness) of the composite beams were evaluated by comparing the pure NSC beams (reference
beams) with the same properties. With the use of UHPFRC in the compressive side of the beams, significant
advantages have been acquired in ductility, flexural capacity and stiffness compared to the NSC beams.
However, the main advantage of the composite application was that it allows the use of very high amount of
tensile reinforcement in the beam. The study indicated that it was possible to increase tensile reinforcement ratio
of the composite beams up to 5% without using compressive reinforcement. Thus, the ductile composite beams
with high flexural capacity were produced with the use of economical amount of UHPFRC. The UHPFRC layer
thickness of one-third of the beam height was appropriate for the overall flexural performance at this type of
composite beam.
⁎
Corresponding author at: Department of Civil Engineering, Engineering Faculty, Balikesir University, Cagis, Altıeylul, Balikesir 10145, Turkey.
E-mail address: kturker@balikesir.edu.tr (K. Turker).
1
Postal address: Eski Kuyumcular District, Atalar Street, Ugur apt./5, Karesi, Balikesir 10010, Turkey.
https://doi.org/10.1016/j.engstruct.2020.110722
Received 25 August 2019; Received in revised form 22 March 2020; Accepted 27 April 2020
Available online 17 June 2020
0141-0296/ © 2020 Elsevier Ltd. All rights reserved.
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
75 75 75 150 NSC
1500mm a 100
75 75 75 NSC
120
100
100
Table 1
Tensile reinforcement properties and concrete strengths of beams.
Explanation of beam code Beam code Tension reinforcement ρ (%) ρ/ρb fy (MPa) fu (MPa) fc (MPa)
ρ: reinforcement ratio; ρb: balanced reinforcement ratio; fy: yield strength of reinforcement; fu: ultimate strength of reinforcement, fc: compressive strength of concrete
(test day).
beams with high reinforcement ratios. However, in this case, the con- stated that UHPFRC and NSC are suitable for the composite use.
tribution of UHPFRC to the beam capacity decreases considerably [7,8]. However, it has been reported that the additional reinforcement should
Therefore, although the use of pure UHPFRC in RC beams offers ad- be added to the UHPFRC layer in order to make a significant con-
vantages in durability, it is not efficient for flexural strength and duc- tribution to the beam flexural capacity, except for the use of protection
tility. In this regard, the composite use of UHPFRC and NSC has the [2,24,26,28–30]. The above-mentioned ductility problems have been
potential to cope with the above-mentioned deficiencies of the pure observed in the applications with UHPFRC layer in the tensile side of
(non-composite) UHPFRC beams and has the potential to provide the beam [24,26,27,29]. The composite applications with UHPFRC layer in
beams with high flexural capacity. Accordingly, very high ratio of the compressive side are very limited [26,27,29]. In these applications,
tensile reinforcement can be used in beams by utilizing the certain the high strength and deformation capacity of UHPFRC cannot be used
thickness of UHPFRC layer in the compressive side of beam. On the effectively because low reinforcement ratios are used in the beams.
other hand, the brittle behavior caused by the crack localization and The aim of this study was to obtain the composite beams with high
fiber debonding can be prevented by using NSC in the tensile side of flexural capacity by using the high compressive strength and de-
beam. Thus, the high cost of UHPFRC can be used economically and the formation capacity of UHPFRC. For this purpose, the composite RC
high compressive capacity (strength and deformation) of UHPFRC can beams consisting of UHPFRC layer in the compressive side and NSC in
be used effectively. Although there were various studies including the the tensile side were produced and the four-point bending tests were
composite use of UHPFRC and NSC in beams, in almost all of them, the carried out on the beams. By making parametric study for the ratio of
UHPFRC layers were applied to tensile side of beams because of pro- tensile reinforcements, highest reinforcement ratios where sufficient
tection or strengthening [2,23–31]. In these studies, it is generally ductility can be acquired in beams were determined. Two different
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K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
Table 2 composite beam series (C1) and one-third of the beam height in the
UHPFRC composition (kg/m3). second composite beams series (C2). Thus, the appropriate layer
Cement Silica Blast- Superplasticizer Quartz sand Steel fiber
thickness was investigated for the beams with different reinforcement
fume furnace ratios. The reinforcement details of the test beams are given in Fig. 1.
0–0.8 mm 1–3 mm All the beams were mainly reinforced with the longitudinal tensile re-
inforcement and the web (transverse) reinforcement. Since the beam
690 138 276 17.25 525 525 156
specimen sizes were small, U-shaped stirrups were used to facilitate the
placement of fibrous concrete in the compressive zone. In addition, the
top reinforcements (2ϕ8) were used to mount the web reinforcements.
The web reinforcements were also used in the pure bending zone of the
thicknesses of UHPFRC layer were applied in the compressive side of
beam in order to provide the bond between two different concrete
composite beams in order to determine the appropriate thickness. The
layers (Fig. 1).
flexural behavior characteristics (ductility, capacity, stiffness) of com-
The properties of the tensile reinforcements and the concrete com-
posite beams were evaluated by comparing the pure NSC beams (re-
pressive strengths are summarized in Table 1. Each series have five
ference beams) with the same properties. Thereafter, based on the ex-
beams with different tensile reinforcement. While the reinforcement
perimental results, validity of the conventional flexural design
ratio of beam 1 is in the design limits used NSC beams, the conventional
approach and the common used compressive model for UHPFRC were
limits (such as 2% in Turkish Design Code [32]) were exceeded in the
evaluated for the composite beams.
other beams in order to obtain highly reinforced beams. Thus, it was
intended to reveal the high compressive strength and deformation ca-
2. Experimental program
pacity of UHPFRC. Although the reinforcement ratios in the composite
beams were increased up to 5%, they were still very below the balanced
The four-point bending tests were carried out to investigate flexural
reinforcement ratio (ρb), thanks to the high strength of UHPFRC
characteristics of the beams. Load-deflection behaviors, failure modes,
(Table 1). On the other hand, the balanced reinforcement ratio was
deflection/curvature ductilities, flexural (moment) capacities, flexural
reached in the reference beam 5.
stiffness, crack patterns, maximum crack widths and concrete strains
were investigated for the test beams.
2.2. Test set-up
2.1. Test specimens
The beams were tested according to the test set-up outlined in
In the experimental program, fifteen beams with five different Fig. 2. The loading of the beams was carried out to provide about shear
tensile reinforcement ratios in the range of 1.77–5.07% were tested. span to effective depth ratio of 4. Two equal concentrated loads were
The test beams have a total length of 1500 mm, a cross section of applied to the beam by a spreader element. A load cell and a po-
100 mm width and 150 mm height. The beams were classified into tentiometric transducer were placed to obtain load-deflection behavior
three series according to their concrete material as depicted in Fig. 1. of the beam, as depicted in Fig. 2. Also, a curvature assembly consisting
The beams in the first series were produced by conventional Normal of two potentiometric transducers and steel frames were placed at the
Strength Concrete (NSC) and these were used as reference beams (R) to pure bending zone of the beam. A hydraulic servo testing machine with
compare with the composite beams. In the other two series, the upper displacement controlled was used for loading. In order to measure
part (compressive side) of the beams was reinforced with an UHPFRC strains in the concrete, two strain gauges were attached to UHPFRC and
layer at a certain thickness and the composite beams were created. The NSC surface in mid of the beam, as shown in Fig. 2. At certain loading
thickness of UHPFRC layer is one-fifth of the beam height in the first steps, the cracks were marked and maximum crack widths of beams
3
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
C1
C2
4
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
5
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
Fig. 5. The cracking patterns and the measured maximum crack widths for the beam series 1 and 5.
Fig. 6. (a) Schematic representation of load-deflection characteristics, (b) Idealization for C1-2 beam.
Table 3 cracks in the composite beams were limited in the NSC zone and no
Characteristic values of load–deflection behavior and deflection ductilities. visible cracks occurred in the UHPFRC layer (Figs. 4 and 5). The more
Beam code Py (kN) Δy (mm) Pmax (kN) Pu (kN) Δu (mm) Def. ductility
detailed information regarding the cracking pattern and the crack
Δu/Δy widths of the beams can be found in Torun, 2019 [37].
6
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
Measurement length
(300 mm)
P/2 P/2
Beam
tensile reinforcement
Shortening of
Compression deformation
top fiber
Curvature (φ)
Elongation of Tensile deformation
bottom fiber
Fig. 8. Determination of curvature by using top and bottom deformation measurements at the test beams.
beams were determined by means of the experimental mo- (Fig. 8). The maximum concrete compressive strains at the peak loads
ment–curvature curves. Peak moment (Mmax), yield moment (My), ul- ranged between 0.0022 and 0.0035 for the composite beams (Fig. 11).
timate moment (Mu), yield curvature (ϕy) and ultimate curvature (ϕu) Accordingly, it is concluded that the average concrete strain of 0.003
of the beams were obtained by the same procedure [38] used in the can be accepted at the peak load for the UHPFRC layer of composite
deflection ductility (Fig. 5a). In the idealized moment-curvature re- beams. While the compressive zone depth at the peak load was much
lationship, the ratio of the peak moment (Mmax) to the yield curvature smaller than the UHPFRC layer thickness in the beams C1-1, C1-2, C2-1,
(ϕy) was accepted as the effective flexural stiffness (EIe) of beams. The C2-2, C2-3 and C2-4, the compressive zone depth in the beams C1-3,
obtained curvature ductilities and the flexural stiffnesses are given in C1-4, C1-5 and C2-5 slightly exceeded the UHPFRC layer thickness
Table 4. (Fig. 11). This indicated that the UHPFRC layer thickness of 30 mm was
The proportional (composite value/reference value) values of duc- sufficient to balance the existing tensile reinforcement in the composite
tility, stiffness and flexural capacity are given in Fig. 10a, b and c, re- beam series 1, 2 and 3. However, the thickness of 50 mm was required
spectively. The use of UHPFRC layer in the compressive side of the for the composite beam series 4 and 5 due to high reinforcement ratios.
beams provided an increase in the curvature ductility in general. The When the peak load was reached, the average reinforcement strains
ductility of the composite beams with 50 mm layer increased by ranged between 0.0070 and 0.0197 for the composite beams and
1.64–5.30 times compared to the NSC beams. The ductilities of 30 mm ranged between 0.0014 and 0.0070 for the NSC beams (Fig. 12). The
layered beams were lower than those of the other composite beams, reinforcement strains of the composite beam series 1 and 2 entered into
since the concrete crushing leaded to more strength degradation in the strain hardening zone. In contrast, the tensile strains in the NSC
these beams. Therefore, the UHPFRC layer of 50 mm generally showed beams were on the yield plateau of the stress-strain curve, and even the
better performance for the curvature ductility. Especially in the highly yield strain was not reached in the reference beam 5 (R-5). These results
reinforced R-4 and R-5 beams, the curvature ductility decreased to 3.8 confirmed that the composite beams exhibited more ductile behavior
and 2.3 and these ductility ratios were acquired with completely soft- compared to the NSC beams. In addition, while the ductility in the NSC
ening behavior (Fig. 9). The ductility of the UHPFRC beams was largely beams was mainly acquired by concrete crushing, the ductility of
acquired with hardening behavior (Fig. 9). The use of UHPFRC layer in composite beams was provided by the elongation of tensile reinforce-
the compressive side of beam also increased the flexural stiffness due to ment.
high modulus of elasticity of UHPFRC (Fig. 10b). The average stiffness The strain-based approach is used in ACI 318 standard [41] to en-
increment was 40% for the layer of 30 mm and 67% for the layer of sure the tension-controlled ductile failure for flexural members. In this
50 mm, respectively. With the use of UHPFRC layer, the flexural ca- approach, the net tensile strain in the tension steel is to be at least 0.005
pacities increased by average of 22% compared to the NSC beams. A when the concrete compressive strain of 0.003 is reached. ACI 318
similar increment trend was observed for all the composite beams. The remarks that unless unusual amounts of ductility are required, the
change of UHPFRC layer thickness did not have a significant effect on 0.005 limit will provide ductile behavior for most designs [41]. With
the capacities of beams (Fig. 10c). The main advantage of the composite this approach, the effects of compression reinforcement or different
beams compared to the NSC beams was that the flexural capacity could section shapes are also automatically accounted for in design. The
be greatly increased by using the high ratio of tensile reinforcement (up composite beams were evaluated according to this approach and ade-
to 5%) in the same cross section. quacy of the beam ductilities was checked. Considering that the con-
crete strain of 0.003 occurred approximately at the peak load for all the
2.4.4. Strain response of test beams beams, the reinforcement tensile strains given in Fig. 12 were used for
The strain responses of concrete and tensile reinforcements in the ductility control. Accordingly, while the sufficient ductility was not
beams are required for the flexural design and the ductility control of acquired in the NSC beams 4, 5 and 6, the ductility requirement of ACI
members. Therefore, the concrete and tensile reinforcement strains 318 was easily acquired in all the composite beams.
were determined at the mid zone of beams subjected to pure bending.
While the concrete strains were determined by the strain gauge mea- 3. Numerical prediction of flexural capacity of beams
surements on the outermost concrete compression fibers, the tensile
reinforcement strains were determined by the curvature assembly The flexural design of the pure (non-composite) UHPFRC beams or
placed on the mid zone of beams (Fig. 2). Thus, the average strain of the NSC beams with UHPFRC layer in the tensile side requires the new
reinforcement was determined for the pure bending zone of 300 mm numerical approaches due to the macro crack localization effect and the
7
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
35 35
ρ=0.0177 ρ=0.0242
30 30
R-1 R-2
C1-1 C1-2
25 25
C2-1 C2-2 C2-2
C1-2
20 20
Moment (kNm)
Moment (kNm)
C2-1 C1-1
15 15
10 10 R-2
R-1
5 5
0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
Curvature (1/m) Curvature (1/m)
35 35
ρ=0.0319 ρ=0.0407
30 R-3 30
R-4
C2-3 C1-3 C2-1 C1-4
25 25
C2-3 C2-4
20 Moment (kNm) 20 C1-1
Moment (kNm)
C1-3
15 R-3 15 30
20
10 10
R-1
10
5 5
0
0 0.1 0.2
0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
Curvature (1/m) Curvature (1/m)
35
ρ=0.057
30 C2-1 R-5
C1-5
25
C2-5
C1-1
20
Moment (kNm)
30
15
R-1 20
10
10
5
0
0 0.1 0.2
0
0 0.2 0.4 0.6 0.8 1 1.2
Curvature (1/m)
Fig. 9. Experimental moment-curvature relationships of the beams.
tensile strength of UHPFRC [36,42,43]. However, in the composite completely consisted of UHPFRC and the equivalent rectangular con-
beams examined in the study, only the upper (compressive) side has an crete stress block approach was used in the compressive sides (UHPFRC
UHPFRC layer and the other part of section consists of NSC. Therefore, layer) of the composite beams (Fig. 13). In addition to the conventional
the compressive stresses are almost resisted by the UHPFRC layer and approach, the triangular stress block approach, which was more com-
the tensile stresses are only resisted by the tensile reinforcement, as in patible with the stress-strain response of UHPFRC, was also evaluated
the conventional RC member design. Based on this, the validity of the for the composite beams. This approach was used to model the com-
conventional design principles to determine flexural capacity [32,41] pression side of the pure UHPFRC beams in the some flexural design
was evaluated for the composite beams with UHPFRC layer. In this procedures [44–46]. The concrete compressive strain at ultimate limit
regard, it was assumed that the compression zone of the beams was state was taken as 0.003 in accordance with the experimental strains in
8
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
Table 4
Characteristic values for moment-curvature behavior of the beams.
Beam Code My (kNm) ϕy (1/m) Mmax (kNm) Mu (kNm) ϕu (1/m) Curv. ductility ϕu/ϕy EIe = Mmax/ϕy (kNm2)
Fig. 10. Effect of UHPFRC layer; (a) on curvature ductilities, (b) on stiffness, (c) on flexural capacities.
Fig. 11. Concrete strain response of the composite beams: (a) C1 beams (b) C2 beams.
9
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
10
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
Table 5
The numerical results and the experimental capacities.
Beam code Rectangular stress block Me/Mn Triangular stress block Me/Mn
40 40
C1 C2
UHPFRC UHPFRC
NSC NSC
30 30
Me (kNm)
Me (kNm)
20 20
NSC
30
Me (kNm)
20
Fig. 14. Comparison of the numerical and experimental flexural capacities of the test beams.
11
K. Turker and I.B. Torun Engineering Structures 219 (2020) 110722
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