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TECHNICAL UNIVERSITY DEGGENDORF

4. Economic Significance of Additive Manufacturing Technology

4.1 Expected Global Development for


the AM Market

4.2 Factors Influencing Global Market


Development for Additive
Manufacturing Technology

4.3. Market Shares in 3D Printing


Low-Cost Segment 2017

4.4. Other Factors Influencing the 3D


Printing Market

4.5. Costs of Additive Manufacturing


source: www.medscapemedizin.de
fetch date: 2017-10-12

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 1


TECHNICAL UNIVERSITY DEGGENDORF

4.1 Expected Global Development for the Additive Manufacturing Market

6000
The average annual growth over the last
ten years was thus 25.4%. In the last 5050
5000
three years (2010-2012) even 27.4%.
turnover in US$ million

4000
4000

3000
3000

2100
2000
1500

1000

0
2012 2014 2016 2018 2020
Source: Wohlers Associates/USA 2013

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 2


TECHNICAL UNIVERSITY DEGGENDORF

Expected Worldwide Development for the Additive Manufacturing Market

7000
Wholers
Turnover in US$ million

6000

5000 Forbes

4000

3000 GIA
Gemological
Institutes of
2000 America Inc.

1000

2012 2015-2016 2018-2020

Source: 3dprintingblog.wordpress.com 2013

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 3


TECHNICAL UNIVERSITY DEGGENDORF

4.2 Factors Influencing Global Market Development


for Additive Manufacturing Technology

Source: source: www.researchgate.net/profile/Babak_Mohajeri/publication/308082466/figure/fig4/


AS:616701112635400@1524044411931/Trends-in-the-global-Additive-Manufacturing-market-Wile-2013.png
Credit Suisse estimates fetch date: 2016-08-12

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 4


TECHNICAL UNIVERSITY DEGGENDORF

source: McKinsey Global Institute analysis in www.engineering.com 2013


fetch date: 2018-18-03

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 5


TECHNICAL UNIVERSITY DEGGENDORF

Sales of Materials for Additive Manufacturing Technology

Photopolymer

Thermoplastics
Filament
Thermoplastics
Powder

Metal Powder
2013

Material for 3D-printer 2025 forecast

0 200 400 600


Sales in millions of US

Source: according www.technologyreview.com/s/530721/how-to-build-3-d-printing/

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 6


TECHNICAL UNIVERSITY DEGGENDORF

Material Shares in Additive Manufacturing Technology

70%
65%
industrial
60%
56% utilization
(multiple answers possible)
denominations in percent

50%
46% total usage

40%
36%

29%
30%
26%

20%

11% 10% 12%


10% 8% 8% 8%
6% 5%

0%

plastic Metal Resin (UV- Multicolor / wax ceramics other


curing) Sandstone

Source: according to Sculpteo, The state of 3D PRINTING, Edition 2018


Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 7
TECHNICAL UNIVERSITY DEGGENDORF

4.4 Other Factors Influencing the 3D Printing Market

source: www.3dprintingindustry.com/wp-content/uploads/2014/09/appinions-most-influential-companies-in-3D-printing.png
fetch date: 2018-18-03

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 8


TECHNICAL UNIVERSITY DEGGENDORF

4.5 Costs of Additive Manufacturing

● The technology in the field of generative manufacturing technology is


constantly changing!
● This means that the cost/performance ratio is constantly changing!
● A cost and benefit analysis is necessary for every machining task!

● Costs in the following:


● Status August 2018
● Cost of orders at 3D printing service company
● The absolute costs are indicative values
● The relative costs are comparable

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 9


TECHNICAL UNIVERSITY DEGGENDORF

Manufacturing Costs of Plastic Parts:


3D Pressure compared to Traditional Injection Moulding

Injection moulding costs: www.IcoMold.com


Total cost of goods sold [$]
3D Printing Cost: www.Shapeways.com
16000
additive
14000
manufacturing
12000
10000
Low scaling effect due to plastic
8000 better "chamber" utilization.
injection moulding
6000
4000
2000

1 25 50 75
produced quantity
source: according to www.e2c2inc.com 2012

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 10


TECHNICAL UNIVERSITY DEGGENDORF

Manufacturing Costs of Metal Parts:


Case Study: Different Manufacturing Processes in Comparison
Transition to Conventional Manufacturing

Total Cost (Tooling + Parts)

Cost DMLS

Breakeven
point CNC

MIM
Metal Injection Moulding

0 100 200 300 400


Part Quantity
source: www.mapyourshow.com/MYS_Shared/imts16/handouts/JonathanBissmeyerIMTS08.pdf
fetch date: 2019-03-31

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e


TECHNICAL UNIVERSITY DEGGENDORF

Cost Comparison August 2018, 3D Printing Services

Technology Material Price Quality Component information


SLS PA2200 12,50 € +++
Gear wheel:
FDM ABS 12,50 € ++ approx. 38 x 38 x 8mm
3DP polymer gypsum 12,50 € + volume: 5 cm³
polyjet TangoBlack 42,43 € ++++
polyjet VeroWhite 44,31 € ++++
polyjet VeroClear 49,88 € ++++
DLP-print. probably Accura Si 60 50,00 € ++++
SL AccExtreme 75,00 € +++++
SLM Tool steel 1,2709 156,00 € ++
SLM Stainless steel 1.4542 152,00 € +++ source: www.rapidobject.com/resdb/image/
1/de/84/98/zahnraeder-aus-
werkzeugstahl____rapidobject_com
SLM Aluminium AlSi10Mg 155,00 € +++ _5921.jpg
fetch date: 2018-08-15
SLM Ni-Basis Leg. Inconel 718 276,00 € +++
SLM Titanium TiAl6V4 1.993,00 € +++

Source: www.rapidobject.com/de/Wissenswertes/3D-Druck-Preise-Kosten_1249.html, fecth date 2018-08-15

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 12


TECHNICAL UNIVERSITY DEGGENDORF

Cost Comparison August 2018, 3D Printing Services

Technology Material Price per volume Precision Smallest detail

Multi Jet Fusion


HP Polyamide 12 0,54 ÷ 1,43 €/cm³ ± 0,2% 0,2 mm
(HP)
0,83 ÷ 2,15 €/cm³
Laser sintering PA2200 ± 0,2% 0,2 mm

Polymer gypsum
3DP 1,07 €/cm³ ± 0,3% 0,3 mm
(coloured)

SL Clear Expoxi 2,10 ÷ 2,40 €/cm³ ± 0,2% 0,2 mm

different VergoWhite /
Ployjet 5,00 ÷ 25,00 €/cm³ ± 0,5% 0,5 mm
TangoBlack

SLM Aluminium Not specified ± 0,1 ÷ 0,2% 0,1 0,2 mm

Source: www.3faktur.com/3d-druck-service/3d-druck-kosten-preise/#1515062011118-5335f54f-158f, call date 2018-08-15

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 13


TECHNICAL UNIVERSITY DEGGENDORF

Cost Comparison of Various AM Processes for Plastic

Cost share Cost per Part


Labor cost
per part
100% 6,00

Cost per Part [€]


80% Material
Cost share

cost per Labor cost


60% part 4,00 per part

40% Material
Machine 2,00 cost per
20% cost per part
part Machine
0% 1,00
cost per
SL FDM SLS SL FDM SLS
part
SL Stereolithography
FDM Fused deposition modeling
SLS Selective Laser Sintering
source: according to www.insights.globalspec.com/images/assets/447/7447/Cost_comparison_of_various_3D_printing_or_additive_manufacturing_processes__
Source_NIST_International_ Journal_of_Advanced_Manufacturing.png
fetch date: 2019-03-16

Prof. Dr.-Ing. Stefan Scherbarth www. t h - d e g . d e 14

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