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Pipe Wall Thickness For Internal Pressure
Pipe Wall Thickness For Internal Pressure
As per section 304.1.2 of ASME B31.3, for a straight pipe under internal pressure, the design thickness shall be
calculated as per the following equation:
t = PD2(SEW+PY)
where tm = t + c
c = sum of mechanical allowances (thread or groove depth) plus corrosion and erosion allowances
Solution
The allowable stress should be selected from Table A-1 corresponding to the applicable material and design
temperature. As per figure below, the allowable stress for ASTM A106 Gr.B is 17,000 psi at 650°F.
Allowable Stress for
ASTM A106 Gr B
Table A-1B provides basic quality factors for longitudinal weld joints in pipes, tubes and fittings The quality
factor should be selected from Table A-1B for the applicable material. As per figure below, the quality factor
for ASTM A106 seamless pipe is 1. Note that the basic quality factor is lower (0.85) for electric resistance
welded pipe.
Basic Quality
Factor for Pipes
As per para 302.3.5(e) of ASME B31.3, the weld joint strength reduction factor is the ratio of the nominal stress
to cause failure of the weld joint to that of the base material for the same duration. In the absence of more
applicable data (e.g., creep testing), the factor shall be taken as 1.0 at temperatures of 510°C (950°F) and below,
and 0.5 at 815°C (1500°F) for all materials.
Coefficient Y
The value of coefficient Y from Table 304.1.1 of ASME B31.3 is valid for t < D/6. For carbon steel Y = 0.4 for
temperature up to 900°F.
Calculation
t = PD2(SEW+PY)
t = 800∗219.12(17000∗1∗1+800∗0.4)
t = 5.06 mm
After the minimum required thickness is calculated, the next step is to select the next higher wall thickness from
commercially available pipe. For example from ASME B36.10, the next commercially available pipe wall
thickness is Sch 30 (7.04 mm).
To this wall thickness, a negative (or under) mill tolerance of 12.5% (in this case) should be applied. Please note
that if you are using API 5L grade pipes, the mill tolerances specified therein should be applied. After applying
the mill tolerance, the available wall thickness is 7.04 mm x 0.875 (100%-12.5%) = 6.16 mm which is less than
tm = 6.6 mm. Hence selection of Sch 30 pipe is not acceptable. The next commercially available (preferred)
thickness is Sch 40 (8.18 mm). After applying negative mill tolerance, the available wall thickness is 8.18 x
0.875 = 7.15 mm which is greater than tm = 6.6 mm.