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ABSTRACT
Introduction
Sucrose losses after cane harvest is one of the of sugarcane stalk (iv) Indirect losses
most important problems in sugarcane crop occurring due to the formation of metabolites
particularly for millers and farmers. Loss in from microorganisms that invade in sugarcane
sucrose after harvesting causes low sugar or during processing. The major losses of
recovery in mills. There are a large number of sucrose after chemical loss in post-harvest
factors associated with low sugar recovery sugarcane are of from microorganisms.
such as varietal type, atmospheric conditions, Products formed from sugarcane as well in
time lag, etc. Sucrose losses occurring in post- sugar mills are the most nutritive source for
harvest sugarcane are generally of four types- growth and proliferation of microorganisms.
(i) Chemical loss: Occur due to changes in pH These microbes grow at a rapid pace and
and temperatures (ii) Microbial loss: Occur forms products that deteriorate sucrose of the
due to consumption of sucrose by its growth cane stalk thereby hindering the production of
and proliferation (iii) Enzymatic loss: Occur final product, sugar (Solomon, 2009; Misra et
due to microbial and invertase present in cells al., 2016). Besides, the presence of
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microorganisms inside sugarcane stalk or in cane, but not inside the stalk. The cut ends of
cane juice at mills also causes problems cane stalk become infected majorly with a
during processing. Even the boiling of juice mucous producing bacterium, Leuconostoc
generally performed at clarification step may sp., at the time of harvest by contact with
not help in elimination of microbes that had contaminated sources such as cane cutter’s
entered either in cane stalk or in juice during machetes, soil and the epiphytic flora of the
processing. In spite there are certain plant. It is known that the infection of
microorganisms that grow at clarifier step and Leuconostoc rapidly penetrates the stalk and
further accentuates in the later processes colonizes the internal tissue. Multiplications
(Solomon, 2000). of these bacteria were rapidly seen in
harvested canes. These bacteria posses’
The invasion of microorganisms in sugarcane characteristic exponential growths curve
stalks is well known through cut ends of the which later on shows slight declination. The
harvested canes. Once the microorganisms are maximum count was reported to be 107-10-8
entered into the juice rich region they rapidly cells/ml which is achieved within 3 to 4 days
proliferate. When this microorganism’s after cane was harvested (Solomon, 2009;
affected cane is processed in mills it enters Misra et al., 2016). The invasion of
into the primary juice collecting tanks. It has microorganisms does not end up at harvesting
been reported on the basis of environmental time; however, it may occur even during cane
conditions, primary juice contains 106 to 109 processing in sugar mills. Sometimes the
cfu per ml of microorganisms approximately. microorganisms generally found on the cane
But this number may vary qualitatively from stalks of sugarcane are washed off during the
place to place and season to season. Studies cane processing in sugar mills into the juice
have shown that cold climate favors yeast extracted from it. The microorganisms on
growth and proliferation while Lactobacillus reaching the extracted juice found favorable
predominates in summer seasons. Both these conditions for its growth and proliferation as
microbes are known to grow and consume juice is rich in both organic and inorganic
sugar at a very fast pace and it is believed that nutrients. There are various sites in cane
> 1 per cent of cane sugar is lost during the processing where microorganisms can easily
time lag of harvesting and milling. invade and proliferate. Firstly, there is a
Furthermore, various metabolites are formed condition of aeration which is favorable for
by these microbes which results in hindrance the growth of microorganisms at the time
in processing. This hindrance affects the sugar when juice falls from the mills. Secondly,
recovery of the mills and also negatively there are various points during milling
affects the quality of sugar obtained. Thus, process where flow of juice is either stagnated
this paper focuses on the microorganisms that or at a slow pace wherein the microorganisms
adversely affects on sucrose content in find favorable time for growth and
harvested cane and their role in lowering the proliferation (Solomon, 2000; 2009; Misra et
sugar recovery. al., 2016). Besides, there is number of sites
favoring growth and proliferation of
Sources of microbial contamination microorganisms during milling by consuming
the sucrose extracted from cane stalks. These
The origin of the contaminating organisms are:
has been traced to the soil adhering to cane
stalk and leaves. Small numbers of organisms (i) Recycling of wash water: The recycling of
are detected on the surface of green and burnt wash water for cleaning the canes help in
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they are active only in dilute molasses films. Endomycopsis have been reported (Tilburry,
During crystallization, centrifugation or 1968; Skole et al., 1977). Yeasts may be
drying stages of sugar processing, molds such present under sheaths of sugarcane where
as, Aspergillus and Penicillium spp. may they survive and reproduce (Bevan and Bond,
pollute the products (Kumar and Singh, 1971). The presence of bacteria not only
2012). Silva et al., (2016) had showed that in deteriorates sugarcane and affects yield but
cane juice the average amount of aerobic also affects its fodder quality. Certain yeasts
mesophilic, molds and yeast were 6.26 and may develop in anaerobic conditions and have
5.20 log CFU/mL, respectively. Gandra et al., the capability to survive at lower pH of 3.5.
(2007) and Prati (2004) had reported that the Even lactic acid bacteria may not inhibit
presence of aerobic mesophilic growth of such yeasts (Kung et al., 2003).
microorganisms (mesophilic microbial load 6 The presence of yeasts in cane leads to
log CFU/mL and 7 log CFU/mL) of may formation of ethanol (from soluble sugars),
activate the negative changes in juice thereby carbon-dioxide and water (Reis et al., 2004).
leading to its deterioration. Yeasts were more profusely found in
sugarcane juice and causes difficulties like
Yeasts souring that lead to low sugar recovery and
high alcohol formation. During the processing
Similar to molds, yeasts also invade into the of cane into sugars, xerophilic yeasts were
sugarcane stalk or on the cane surface. These predominant and their recontamination occurs
also able to exist even during the process of in storage tanks as well as on wet sugar
cane into sugar. Another similarity with residues that maintain their proliferation in
molds is that the centrifugation step of processing lines. Due to the poor hygiene of
processing is also its site of occurrence for the equipments in the sugar mills, these yeasts
yeast. These microbes although are among the were reported to be increased, viz., about 106
least essential factor responsible for post- yeasts per g (Tilbury, 1980). Among these,
harvest sugarcane deterioration yet, there many were thermo-tolerant when the
have been some instances recorded of cane conditions were same (Barwald and Hamad,
deterioration due to osmophilic yeasts (James, 1984; Anderson et al., 1988). During vacuum
1993). The invasion of yeasts in sugarcane pan crystallization of cane processing in sugar
occurs through the longitudinal split in mills, these microbes are even not destroyed.
sheathed leaf base (Ingram, 1957). Scarr and The survivability of yeasts was difficult in the
Rose (1966) had revealed that certain yeasts diffuser as well as at clarified stage of sugar
reproduce in the internal parts of sugarcane. processing. But these microbes were able to
Scarr (1951) had found that there are two survive the evaporation stage of sugar
species of osmophilic yeasts namely, S. rouxii processing as they have the capability of
and S. mallis which were found in raw sugars. tolerating high temperatures by undergoing
deWhalley and Scarr (1947) reported that into sporulated form. After this step of
Saccharomyces cerevisiae (common brewer’s evaporation, these microbes were not only
yeast) are used to proliferate and undergo able to survive but rather it proliferates at
fermentation in high density sucrose solution higher rate in sucrose solution as the
where only true osmophilic yeasts remain environment of this solution is favorable
active. In sugarcane, most common yeast is (Antier, 1996).
Zygosaccharomyces rouxii, although other
species of Zygosaccharomyces and species of The moulds and fungi play crucial role in
Pichia, Candida, Dekkeromyces and sugars that are stored for longer periods.
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bacteria does not stop here. Chena and Chou evaporation efficiency thereby showing
(1993) had showed that these are also found slow crystal growth.
on the top of the storage tanks of sugar syrup
besides being normally restricted. Antier b. Clarification process: It makes clarification
(1996) had showed that the scum formation process poor as dextran molecules act as
and decrease in brix value supported the neutral or uncharged colloid particles that
growth of these bacteria. The former facilitate causes blockage of charged particles.
the soluble oxygen due to the increase surface
area coming into contact with air. This c. Crystallization: Sugar crystals get
bacterium has the capability of converting elongated as it prevents specific crystal
sucrose into dextran using dextrasucrase as an growth leading to retardation of its speed
enzyme (Fig. 4). There is speedy formation at (Kitchen, 1988; Morel, 1991; Vaccari et
the time of heavy rainfall when this bacterium al., 1999, Muller, 1981)
proliferates rapidly (Anon, 1993).
d. Scaling: Presence of dextran increases in
amount of organic acids, thus creating
Difficulties occurred by microorganisms in
scaling problem that requires more heating
sugar processing’s
time during evaporation process.
There are various steps where occurrence of e. Viscous syrups: Increase in syrups
microorganisms is more prevalent which in viscosity and massecuites, causes slow
turn causes number of problems in cane filtration rate.
processing. During the post-harvesting step
leading to processing of sugar favors f. Formation of Molasses: More reducing
proliferation of Leuconostoc sp. that creates sugars are formed that leads to increase in
problems like souring of cane, dextran purity of molasses.
production and low sugar recovery. At
crushing and extraction step, three micro- g. Dextran formation: Sucrose recovery gets
organisms, viz., Leuconostoc, Enterobacter highly affected. Due to presence of
and Yeasts were more profusely found and dextran, reduction in sucrose recovery
cause difficulties like souring that leads to leading to huge losses during late milling.
low sugar recovery and high alcohol Besides it, due to its presence erroneous
formation. Although at clarification step, pol reading in sugar factory is observed.
there were no microorganisms being found The pol becomes affected in varying
particularly yet dextran formation that degree from juice through syrups to sugar
occurred during post-harvesting step results in leading to chemical control distortion.
poor clarification. The production of dextran
in sugar mills by the presence of Leuconostoc h. Elongated sugar crystals formation: Excess
sp. causes number of problems, particularly nucleation formation of elongated crystals
during refining of sugars (Khalifah, 2001) of sucrose, which affects its marketability
which are as follows: (this occurs only when the dextran contains
more than 84% of 1-6 linkages).
a. Viscous juice: It increases the juice
viscosity due to which rate of filtration, i. The loss of time and capacity in process
evaporation, flocculation and mud settling involving a loss of steam, especially in the
gets affected. Increase in viscosity lowers factories having power co-generation
the heat exchange rate that lowers the projects.
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Last but not the least step of sugar processing, 3. Maintenance of high temperatures in
the themophilic spores get introduced into the diffuser: In diffusion plants, during sugar
final product. Studies had also revealed that processing maintaining high temperature is an
presence of the microbes leads to low purity efficient way for controlling microorganisms.
of sugars with higher brix value responsible
for higher molasses formation (Clarke, 1980; 4.Cleaning of the equipments and
Foster, 1980). Recontamination with slime maintenance of hygiene: Sugar processing
producing bacteria like Leuconostoc sp. is requires good hygiene for controlling
found in places of mills where hygiene is not microorganisms. Maintenance of this by
maintained. Also, contamination of baggase adequate awareness for cleaning the
with these microorganisms during sugar equipments is required for avoiding the build-
processing permits micro-organisms growth up of microorganisms like slime producers
and proliferation (Klaushofer et al., 1988). (Klaushofer et al., 1998).
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Factors of favoring
growth of micro-
organisms in harvested
sugarcane
Physical damage on
Atmospheric conditions cane
prevailing after harvest of cane
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Fig.2 Isolation of Leuconostoc bacteria in stale cane and fresh cane juice
Fig.3 Possible infestation regions of Leuconostoc sp. in sugarcane (a) cut ends of harvested
sugarcane (b) cracks in sugarcane at lower internodes
(a) (b)
Fig.4 Biochemical changes induced by Leuconostoc sp. infestation during post-harvest
deterioration of sugarcane
5. Application of mill sanitizers on harvested being used such as halogen based biocides,
canes: Number of effective mill sanitizers are quaternary ammonium compounds,
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formulation of benzalkolium chloride and Barwald, G. and Hamad, S.H. 1984. The
sodium metasilicate, dithiocarbamate based presence of yeasts in Sudanese cane sugar
biocides, Polmax ESR, Polmax Supreme, etc. factories. Zuckerind, 109:1014-1016.
Bevan, D. and Bond, J. 1971. Micro-organisms
In conclusion, microorganisms especially in field and mill-A preliminary study.
mucoid producing organisms namely, Proc. Qd. Soc. Sugar Cane Technol.
Leuconostoc, Xanathomonas and Thirty-eighth Conf., 137-143.
Aerobacter, are prevalent leading to Cerutti de Guglielmone, G.C., Diez, O.,
production of acids and dextran like materials. Cardenas, G. and Oliver, G. 2000.
The formation of these materials is indicative Sucrose utilization and dextran
production by Leuconostoc mesenteroides
of sucrose deterioration in sugarcane juice.
isolated from the sugar industry. Sug. J.,
36-41.
These microbial invasions begin from the
Chen, J.C.P. and Chou, C.C. 1993.
time cane is harvested and is further Microbiological control in sugar
accentuated as time period increases. Besides, manufacturing and refining. In: Chen JCP
there is higher probability of invasion of them and Chou CC, eds. Sugarcane Handbook,
even during cane and sugar processing in John Wiley and Sons Inc., New York.
sugar mills. Occurrence of microorganisms in Day, D.F. 1994. Dextran induced sugar loss to
sugarcane not only deteriorates sucrose but molasses. J. American Society of Sugar
even causes problems in sugar processing. Cane Technologists, 14: 53-57.
Studies on this aspect in ancient times showed Duncan, C.L. and Colmer, C.L. 1964.
that there is no practical control is possible for Coliforms associated with sugarcane
inhibiting the growth of microorganisms. The plants and juices. Appl. Micro., 12(2):
only way which might be possible is the low 173-177.
time lag between harvesting and milling. But Egan, B.T. 1971. Post-harvest deterioration of
later on studies had tried applications of sugar cane. Bur. Sug. Exp. Stns. Qd.
several chemicals on harvested sugarcane to Eggleston, G., Morel du Boil, P.G. and
inhibit the growth of these microbes. Walford, S.N. 2008. A review of
However, they were successful to some extent sugarcane deterioration in United States
but still complete control over and South Africa. Proc. S. Afr. Sug.
microorganisms has not yet achieved. There is Technol Assoc., 81: 72-85.
still a need of further study to be performed Gandra, E.A., Reitembach, A.F., Bolanho, B.C.,
on this aspect so as to minimize the sucrose Guimaraes, J.S., Gandra, T.K.V. et al.
2007. Microbiological conditions of cane
losses occurring due to the microbial growth
stocks traded in Umuarama (PR). Revista
and proliferation.
Brasileira de Tecnologia Agroindustrial,
1(2): 61-69.
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