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The word mycotoxin stems from the Greek word "mykes", meaning
mould, and "toxicum" meaning poison. Human cases of ergotism or St.
Anthony's Fire have been described in Europe since the Middle Ages and
are now known to be caused by alkaloids produced in rye by the
mould Claviceps purpurea. In 1960, an outbreak of Turkey X disease in
England and the subsequent discovery of the aflatoxins stimulated great
interest in the field of mycotoxin research (Bullerman, 1979). Since then
many more mycotoxins, such as trichothecenes, zearalenone, ochratoxins
and fumonisins have been discovered.
Mycotoxins are toxic secondary metabolites produced by fungi
growing on crops in the field, during handling and in storage. They enter
the animal production system via feed (concentrate, silage or forage) or via
bedding. Mycotoxins negatively affect animal performance, animal health
and product quality. Thus mycotoxin control is crucial for production
economics, animal welfare, product quality and food safety reasons.
Mycotoxins are chemically different representing a variety of
chemical families and range in molecular weight from about 200 to 500 kD.
There are hundreds of known mycotoxins, but few have been extensively
researched and fewer still have good methods of available analysis.
Mycotoxins vary greatly in their severity.
Mycotoxins exert their effects through four primary mechanisms:
Intake reduction or feed refusal
Alteration in nutrient content of feed in terms of nutrient
absorption and metabolism
Effects on the endocrine and exocrine systems
Suppression of the immune system
These effects often lead to rather unspecific symptoms, which can
also be caused by many other factors making if difficult to properly
diagnose mycotoxin problems. General symptoms (reduced performance,
impaired immunity) are seen when dealing with moderate mycotoxin levels,
while symptoms caused by higher mycotoxin levels are often more specific.
Further complications in mycotoxicosis diagnoses can be caused by
secondary symptoms resulting from opportunistic disease related to the
suppression of the immune system following mycotoxin exposure.
In order to effectively identify mycotoxicosis, experience with
mycotoxin-affected animals is important. This experience, combined with
adequate feed and tissue analyses, provide the basis for the most accurate
diagnosis of mycotoxicosis.
Moulds grow by producing long filaments called hyphae, which are
important for the survival and dispersal of fungi. The hyphal network is
responsible for cementing kernels together, which in stored grain or feed
can result in clumps of grain that cannot be separated. Grain-mould fungi
also produce spores (conidia) capable of aerial dispersal in the field as well
as within a grain storage bin. It is usually masses of these spores that give
the mould a characteristic colour. Spores can lay dormant for months or
years until the proper conditions for fungal development are available.
Fungal growth
Fungal species are often divided into two groups:
Field fungi
Storage fungi
Field fungi are those that invade the seeds while the crop is still in
the field and require high moisture conditions (20-21%). These include
species of Fusarium, Alternaria, Clodosporium, Diplodia, Gibberella and
Helminthosporium.
Storage fungi (also called storage moulds) are those that invade
grains or seeds during storage. They need less moisture than field fungi
(13-18%) and usually do not present any serious problem before harvest.
Storage fungi include species of Aspergillus and Penicillium.
While the field/storage terminology is generally used to indicate the
differences in temperature and moisture required by various fungi, the
proper conditions for the growth of a specific organism can occur in either
the field or storage bin. Ideal conditions for fungal growth depend on the
species, but normally moulds require high temperature and moisture.
Mycotoxins are produced as secondary metabolites. Under field
conditions, stress and subsequently reduced vigour often predispose plants
to infestation and colonisation by toxigenic fungi. In stored grain, toxigenic
fungal infection and mycotoxin production result from a complex interaction
between moisture, temperature, substrate, oxygen (O 2) and carbon dioxide
(CO2) concentration, fungal abundance and insect presence. Insects can
influence a differentiation of fungal species, that is a specific insect
determines the presence of a specific fungal species.
Mycotoxins can be found in forage. On one side plants can modify
the concentration of mycotoxins due to different enzymatic systems. On the
other side, it seems that they can move substances from the site of
production to the hull and the stem and then to the leaves.
In general, most fungi need at least 1-2% oxygen and usually grow
at temperatures between 20 and 30°C. It is important to note that if the
grain is at high temperature at harvest, it can maintain that high
temperature for several days or weeks after harvest unless the storage
facility has cooling capabilities. Normally, in storage conditions fungi grow
at 13-18% moisture. However, in case of grains with high levels of oil (e.g.
peanuts) fungal growth occurs at moisture contents as low as 7%.
Overview of mycotoxins
Under the appropriate conditions, fungi proliferate, grow colonies
and mycotoxin levels become high. As conditions for fungal growth vary
greatly between field and storage, different fungal populations may be
present, resulting in cocktails of mycotoxins being produced. This must be
taken into consideration when conducting an appropriate risk assessment
and implementing preventative measures.
Liquid Feeding
Liquid or wet feeding systems can present a significant challenge to
the pig industry with respect to mycotoxins. It is important to employ strict
hygiene procedures to minimise the presence of mycotoxins within the
mixer tanks, feed lines and troughs. Although regular cleaning should be
performed, it should be noted that mycotoxins are extremely resilient and
can survive in the biofilms of feed lines and equipment for significant
periods. It is also important not to recycle the waste water after the system
is cleaned as this serves to re-introduce mycotoxins into the system.
Aflatoxins
Aflatoxins are produced mainly by Aspergillus flavus and Aspergillus
parasitium. They are of concern in warm and humid climatic conditions.
Although aflatoxins are not considered to be a major problem in cold or
more temperate regions, caution must be exercised in colder climates
when using feedstuffs imported from warm and humid countries.
There is a variety of aflatoxins (B 1, B 2, G 1, G 2, M 1, M 2)
produced byAspergillus flavus. Relative to the temperature, Aspergillus
flavus easily produces aflatoxins at about 25°C, and under 10°C the toxin
production has never been demonstrated. Grain moisture levels of 22% to
26% provide ideal conditions for producing aflatoxins in a variety of grains,
including corn, wheat, barley, and oats.
Aflatoxins have been shown to be carcinogenic, and therefore there
are concerns about the mycotoxin entering the human food chain. For pigs,
they are the most acutely toxic of all mycotoxins, causing extensive liver
pathology. There is also concern about residues of aflatoxin and
metabolites in food, because of the well-documented carcinogenic nature
of these compounds. Therefore, many countries have set upper limits for
aflatoxins in feeds (See regulations page on this site for more details).
Grains containing aflatoxin levels in excess of 20 ppb cannot be used for
human consumption and animal feeds, and should not be fed to young
animals.
At low levels (20 - 200 ppb), aflatoxin decreases performance and
well-being. Feed intake is commonly reduced, resulting in depressed
growth rate, while immune function is suppressed. At high levels (1000 ppb
+), death may occur.
Clinical effects:
These include reduced growth rate and feed efficiency and, at
extreme levels, liver damage, such as fatty changes, lobular necrosis, with
an increase in basophilic cells at the periphery of the lobule and bile duct.
In extreme chronic cases cirrhosis and death may occur.
Indicators of liver damage are elevated serum activities of gamma-
glutamyltransferase (GGT) and alkaline phosphatase, as well as elevated
levels of serum albumin and total protein.
Feeding diets contaminated with aflatoxin may exacerbate vitamin A
and vitamin E deficiency in pigs, as well as reduce the immune function.
This renders the animal more susceptible to any concurrent disease, such
as PRRS, PWMS, viral influenza and mycoplasma pneumonia and
secondary infections are common.
Although low concentrations of aflatoxins are tolerated, the
combined adverse effects of aflatoxin on hepatic metabolism, protein
synthesis and immune status reduce swine reproductive efficiency.
Increasing the level of aflatoxin B2 to 800 microgram/kg of feed resulted in
fewer piglets born alive and weaned [Smith, T.K., Diaz, G. and Swamy,
H.V.L.N. (2005). Recent Advances in understanding mycotoxicoses in
swine. In:'Manipulating Pig Production X. Proceedings of the Tenth
Biennial Conference of the Australian Pig Swine Association (APSA)'.
Edited by J.E. Paterson; pp 236-247. APSA, Werribee, Australia.]. Indeed,
the effects of different aflatoxins on swine reproduction seem to be
cumulative:
Clinical signs of aflatoxin toxicosis include:
Reduced feed intake
Reduced growth rate
Poor feed conversion efficiency
Lower sow reproductive performance
Reduced lipid digestion
Altered kidney function
Liver damage:
elevated y-glutamyltransferase
elevated serum alkaline phosphatase
reduced serum albumin and total protein concentration
Reduced serum retinol and tocophenol concentration
Vitamin A and E deficiency
Reduced immuno competence = more susceptible to disease.
Intervention levels
It is proposed that 50 ppb should be the intervention level to prevent
the adverse effects of aflatoxins on pig performance. This takes account of
the possible cumulative or synergistic effects of other mycotoxins that may
affect immuno-competence and ensure minimal residue in pork, which may
affect the healthiness and safety of pork products.
Ochratoxin
Ochratoxin A is the most important of the ochratoxins which are
produced by several species of Aspergillus (ochraceus) and Penicillum
(verrucosum). Citrinine and oxalic acid are also produced by those moulds.
Ochratoxins are ubiquitous in both tropical and temperate climates and are
commonly found on oats, barley, wheat and maize. These moulds are
capable of producing ochratoxin A (or more simply, "ochratoxin") at levels
up to 10 parts-per-million (ppm). Such levels are rarely encountered, but
ochratoxin is hazardous to pigs at much lower levels, typically 0.2 ppm
(Krogh, 1991).
Ochratoxin introduced into the feed of monogastric livestock
contaminates organs, fat, muscle tissue, and blood. If ingested over a long
enough period of time by pigs, this mycotoxin can contaminate most of the
edible tissues, and can produce enough kidney damage to result in carcass
condemnation. Acute ochratoxicosis (concentrations greater than 5 ppm in
the diet) is characterised by nephropathy (impaired kidney function),
enteritis fatty liver, necrosis of the lymph nodes, immunosuppression along
with a variety of other pathological conditions. In acute cases, death may
occur due to acute renal failure. Interest in this mycotoxin has focused on
the carcinogenic nature of the compound as it can accumulate in the meat
of animals, leading to human health issues. Indeed, the Danish swine
industry uses ochratoxin levels in kidneys as an indicator to measure the
potentially harmful residue in pork products. Clinical signs and post-mortem
findings are indicative of ochratoxicosis which can be confirmed by
identifying the toxin in the feed or in the kidney at slaughter.
Pigs are quite susceptible to contamination owing to a rather long
serum half-life of 72-120 hr. Recent surveys have detected ochratoxins as
a natural contaminant of pig blood in Canada, and in many European
countries, including Germany, Norway, Poland, Sweden, and former
Yugoslavia. In addition, ochratoxin has been found in swine kidneys in the
USA, Austria, Belgium, Denmark, Finland, Germany, Poland, Switzerland,
Britain, and former Yugoslavia.
Ochratoxin residues in animal products are transmissible to
consumers, and some national governments have taken stringent
measures to allay consumer fears regarding their pork products. In Europe,
for example, in 1997 maximum tolerances of 5 parts-per-billion (ppb) for
ochratoxin were set for all foods, and Germany is presently enforcing its
own 3 ppb limit. In Denmark, an entire swine carcass is considered
contaminated, and is condemned, if 25 µg/mL ochratoxin is detected in the
blood.
Clinical effects:
The main symptoms of ochratoxin poisoning include reduced growth
rate and feed efficiency. Liver damage may occur, but the main effect is on
the kidneys, resulting in interstitial fibrosis. Increased water intake
(polydypsia), and hence increased urine output (polyuria) is a feature of this
syndrome. In young growing pigs perirenal oedema may occur, with
general stiffness. Gastric ulceration is also a consistent finding. Semen
quality in boars is reduced affecting fertilisation rate and hence overall
reproductive performance.
Clinical signs of ochratoxin poisoning include:
Reduced performance (feed intake, growth rate, feed
conversion efficiency)
Pale and enlarged kidneys = tubular degeneration, interstitial
fibrosis
Impaired renal function = hyperproteinaemia, azotemia
Kidney failure = mortality
Increased water intake (polydypsia) and urinary output
(polyuria)
Suppression of cellular immunity = greater susceptibility to
infection
Reduced boar semen quality = reduced fertilisation rate =
reproductive performance
Oedema in piglets = stiff arched back, impaired gait
Gastric ulcerations
Intervention level
Dietary ochratoxin levels in pig feeds should not exceed 50 ppb.
Residues in pork products present a human health hazard, but at these
levels, the problems will be minimal. In combination with other mycotoxins,
ochratoxins can suppress immunocompetence in pigs.
Zearalenone
Zearalenone (F2) is produced by a strain of Fusarium
gramearum and proliferates under hot, humid conditions in a variety of
feedstuffs, but especially maize. It is an oestrogenic toxin and hence affects
reproduction. Rectal and vaginal prolapses are also common symptoms in
grow-finish animals.
Zearalenone is absorbed from the ration and is detected in the
plasma for 5 days after the last administration either as Zearalenone or ?-
Zearalenone. It is excreted in urine bound to glucuronic acid, as well as in
faeces and influences reproductive function and reduces the activity of 3-
alpha-hydroxysteroiddehydrogenase.
Zearalenone contamination may occur with DON with Gibberella ear
rot in corn or scabby wheat, but is more likely to occur during storage of the
grain rather than in the field.
Prepubertal gilts are most susceptible to contamination. Gilts and
sows exhibit vulval reddening and swelling, while vaginal and rectal
prolapses may also occur with zearalenone consumption. Irregular
oestrous cycles and reduced litter sizes are also commonly observed.
When fed 60-90 ppm zearalenone for the first 15 days post-mating, embryo
development is stopped . Not only is the litter lost, but females often won't
return to oestrus for several months.
Clinical effects/signs
The most striking clinical feature is the swollen, red vulva of gilts and
sows. Reproductive performance is also affected and the consumption of
zearalenone-contaminated feedstuffs results in the birth of small litters, as
well as stillborn, splay-legged and weak piglets. Piglet birth weight is also
variable, as blood flow within the uterus may be impaired. Semen quality is
boars may also be affected. Clinical effects are listed below:
Intervention level
Like DON, zearalenone has been found in masked forms, which
complicates analysis. The proposed action/intervention level for
Zearalenone is 200 ppb.
Fumonisin
Fumonisins are produced mainly by Fusarium moniliform. Their
chemical structure enables them to inhibit lipid synthesis. Historically pigs
have been considered not as sensitive to Fumonisins as other species
such as horses, but recently fumonisins have been identified as a
mycotoxin of concern to pig production.
Fumonisins can be found in corn-producing areas. Types B1, B2,
and B3 are the most abundant fumonisins found, with B1 accounting for
approximately 75 percent of total fumonisin content.
Unacceptably high levels of fumonisins can cause excessive fluid to
leak into lung tissue causing pulmonary oedema. They also affect the liver,
resulting in jaundice and orange-yellow coloured lesions, evident at post
mortem examination. The presence of fumonisins can be easily detected
by the ratio of sphingamine to sphingosine in the liver, pancreas and
adrenal glands. This is used as a biomarker to indicate fumonisin
poisoning. It can also be used as a marker to indicate the presence of other
mycotoxins.
Clinical effects/signs
At toxic levels, pig performance is reduced and pulmonary oedema
is evident. Foetal damage may occur and immunocompetence is reduced
Reduced performance
Foetal damage
Acute respiratory failure
Pulmonary oedema
Cyanosis (blue colour) of skin
Jaundice
Increased tissue sphingamine: sphingosine ratio (biomarker)
Reduced immune competence = increased susceptibility to
infection = reduced vaccination response.
Intervention level:
A threshold level of 200 ppb is proposed for fumonisin, as immune-
suppression effects are observed at this level. Residues in pork products
are not as hazardous as those of other mycotoxins.
Clinical effects/signs
DON or vomitoxins are the most common toxins and have a major
effect on pigs. The large family of compounds is generally implicated when
there is feed refusal, vomiting and lesions of the gastro-intestinal tract in
pigs. The health of pigs is also affected due to the immuno-suppressive
effects of the mycotoxins. Liver weight is increased, whereas hepatic
protein synthesis is reduced. Brain serotonin concentration and activity may
also be increased.
Several studies have shown that at 3-5 mg/DON/kg feed, appetite in
pigs is greatly depressed, resulting in reduced pig performance. This has
considerable consequences for the lactating sow, since reduced appetite
influences milk yield and piglet growth rate and leads to greater weight loss
and poorer body condition at weaning. This lengthens the wean-oestrus
interval and affects subsequent reproductive performance.
Intervention level
Because of the decline in appetite and performance, as well as the
immuno-suppressive effects, it is recommended that action be taken if the
concentration of DON in animal feed is >0.2 ppm.
Ergot Toxins
These are produced from the ergot fungus Claviceps
purpurea which affects wheat, oats, ryegrass and other grains by entering
the seed and developing into a dark elongated body called a sclerotum.
This contains toxic alkaloids, one of which is ergometrine. This reduces the
size of the blood vessels and restricts the blood supply, particularly to the
mammary gland and body extremities.
Clinical effects/signs
Levels above 1 g of sclerotum per kg of feed produce clinical signs
of ergot poisoning. Typical symptoms include: poor growth rates, increased
respiratory rate and general depression. Newborn piglets are small and
weak, with a low survival rate. Blood flow to the mammary gland is
restricted and this causes agalactia in lactating sows. Lameness may also
be evident due to necrosis and sloughing of the hooves. Tail and ear
necrosis is common, eventually leading to gangrene.
Synergy of mycotoxins
The toxic responses and clinical symptoms observed when more
than one mycotoxin is present in feed are complex and diverse. The
combined negative effects on productivity and health of mycotoxins appear
greater than the sum of their individual effects.
The worldwide trading of feedstuffs may have contributed to the
proliferation of mycotoxins and increasing incidence of mycotoxicosis.
Mixing of different feed ingredients from different parts of the world
increases the risk that the feed will contain mixtures of different mycotoxins.
Synergies between mycotoxins may increase the severity of the attack. In
addition, the threshold level at which symptoms occur may be lower.
Indeed, it has also been shown that feedstuff contaminated naturally with
mycotoxins produces higher toxicity than equivalent amounts of purified
toxins. For example, Fusaric acid, the most common of
the Fusarium mycotoxins, increases the toxicity of DON in piglets.
In general, animal responses are more affected by a combination of
mycotoxins than by the individual mycotoxin and the response could be
described as either cumulative or synergistic, depending on the specific
combination of mycotoxins. It may well be that the severity of the symptom
is dependent upon the different sensitivities to the combination of
mycotoxins rather than to the differing effects on brain neurochemistry.
The toxicity thresholds vary between classes of pigs and their health
status. Individual mycotoxins seldom occur in isolation and there are
additive or synergistic interactions which markedly decrease the threshold
levels at which toxicity occurs. Consequently, there are no safe levels of
mycotoxins.
Feeding Strategies
As the risk of mycotoxicosis is very difficult to predict or evaluate,
prevention strategies should be initiated when assessing even a low risk
situation. Prevention strategies must primarily aim at minimising mycotoxin
formation in the field and during storage.
A significant reduction in mycotoxin formation can be achieved by
good agronomic practices, for example:
Selection of crop varieties that are more resistant to fungal foliar
diseases
Ploughing up harvest residues
Avoiding no-till soil management practices
Proper crop rotation
Avoiding monoculture
During storage of dry feed ingredients, mycotoxin formation can be
successfully controlled by monitoring the moisture content of the feed. If the
moisture content is below 12%, moulds become metabolically inactive, and
the risk of mycotoxin formation is strongly reduced. To avoid mycotoxin
formation be aware of the following:
Moisture content below 12%
Relative humidity below 60%
Storage temperature below 20 °C
Clean grain, avoid broken kernels
Control insects and rodents
Avoid stress (frost, heat, pH changes)
The incorporation of technical mould inhibitors such as Moldzap
(Alltech Inc, USA) further enhances stability of feed and ingredients during
storage.
Organic Adsorbents
Organic mycotoxin adsorbents are carbon based polymers.
Examples could include:
fibrous plant sources such as:
oat hulls
wheat bran
alfalfa fibre
extracts of yeast cell wall
cellulose
hemi-cellulose
pectin
Such materials are biodegradable but can, in some cases, also be
vectors of mycotoxin contamination. Benefits of yeast cell wall are low
inclusion, high surface area and certainly no toxic contaminants.
The efficacy of glucomannan-containing yeast products as
mycotoxin adsorbents in feeds has been investigated globally with several
studies with all animals. Research conducted in France at the National
Institute for Agricultural Research (INRA) identified four Saccharomyes
cerevisiae yeast strains that differed greatly in their glucan/mannan ratio. It
was found that large differences existed in adsorptive capacity between the
yeast strains with the amount of mycotoxin adsorbed strongly related to the
beta-D-glucan content. This research confirms earlier work carried out in
Alltech which led to the selection of a yeast strain high in insoluble beta-D-
glucan content for the design and production of glucomannan-containing
yeast product. (A. Yiannikouris et al., 2004) Advanced molecular
techniques were used to elucidate the spatial conformation and molecular
sites of interaction between zearalenone and glucomannan-containing
yeast product. Molecular modelling was used to locate the interaction sites.
Both hydrogen bonds and van der Waal's stacking interactions were
identified as key interactions between mycotoxins and glucomannan-
containing yeast product (Figure A).
Figure A
Mycotoxin adsorbents offer an attractive short-term solution to the
challenge of mycotoxin-contaminated animal feeds. The only complete
solution to the mycotoxin challenge will be the long-term goal of eliminating
mycotoxins from the food and feed chains through improved quality control
based on better analytical techniques coupled with genetic advances in
plant resistance to fungal infestation.
If you are considering adding a mycotoxin adsorbent to your feed
you need to look for the following:
Proven efficacy in vivo as well as in vitro
Low effective inclusion rate
Stable over a wide pH range (This is necessary so that the
mycotoxin stays attached to the adsorbent throughout the gut and is
excreted.)
High affinity to adsorb low concentrations of mycotoxins
High capacity to adsorb high concentrations of mycotoxins
Ability to act rapidly before the mycotoxin can be absorbed into
the blood stream.
Above all when you are considering using a mycotoxin adsorbent
you need to be confident that the product has been proven to work in the
animal in a commercial situation. It is extremely important that any in
vitro results be supported by in vivo experiments relevant to the species
being fed.