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CHAPTER 3

The Relationship of Microorganisms


to Sanitation

Knowledge of the role of microorganisms proliferation must be controlled. Food dete-


in food spoilage and foodborne illness is rioration should be minimized to prolong
needed to understand the principles of food the time during which an acceptable level of
sanitation. Microorganisms (also called flavor and wholesomeness can be main-
microbes and microbial flora) are found tained. If proper sanitation practices are not
throughout the natural environment. Effec- followed during food processing, prepara-
tive sanitation practices are needed to com- tion, and serving, the rate and extent of the
bat their proliferation and activity. deteriorative changes that lead to spoilage
will increase.
Three types of microorganisms occur in
HOW MICROORGANISMS RELATE foods. They may be beneficial, pathogenic, or
TO FOOD SANITATION cause spoilage. Beneficial microorganisms
include those that may produce new foods or
Microbiology is the science of microscopic food ingredients through fermentation(s)
forms of life known as microorganisms. (e.g., yeasts and lactic acid bacteria) and pro-
Knowledge of microorganisms is important biotics. Spoilage microorganisms, through
to the sanitation specialist because their con- their growth and ultimately enzymatic action,
trol is part of a sanitation program. alter the taste of foods through flavor, texture,
or color degradation. Pathogenic microorgan-
What are Microorganisms?
isms can cause human illness. Two types of
A microorganism is a microscopic form of pathogenic microorganisms that grow in or
life found on all non-sterilized matter that are carried by foods are those that cause: (1)
can be decomposed. The word is of Greek intoxication and (2) infection. Intoxication
origin and means “small” and “living beings.” results from microorganisms growing and
These organisms metabolize in a manner sim- producing toxin (which causes the illness) in a
ilar to humans through nourishment intake, food. An infection is an illness that results
discharge of waste products, and reproduc- from ingestion of a disease-causing microor-
tion. Most foods are highly perishable ganism. Infectious microorganisms may cause
because they contain nutrients required for illness by the production of enterotoxins in
microbial growth. To reduce food spoilage the gastrointestinal tract or adhesion to
and to eliminate foodborne illness, microbial and/or invasion of the tissues.
25
26 PRINCIPLES OF FOOD SANITATION

activity (Aw) of approximately 0.90, growth


Microorganisms Common to Food
of a few osmiophilic molds can and does
A major challenge for the sanitarian is to occur at a level as low as 0.60. (Water activ-
protect the production area and other ity is explained later in this chapter.) At an
involved locations against microbes that can Aw of 0.90 or higher, bacteria and yeasts
reduce the wholesomeness of food. Microor- grow more effectively and normally utilize
ganisms can contaminate and affect food, available nutrients for growth at the expense
with dangerous consequences to consumers. of molds. When the Aw goes below 0.90,
The microorganisms most common to food molds are more likely to grow. Foods such as
are bacteria and fungi. The fungi, which are pastries, cheeses, and nuts that are low in
less common than bacteria, consist of two moisture content are more likely to spoil
major microorganisms: molds (which are from mold growth.
multicellular) and yeasts (which are usually Molds have been considered beneficial
unicellular). Bacteria, which usually grow at and troublesome, ubiquitous microorgan-
the expense of fungi, are unicellular. Viruses, isms. They often work in combination with
although transmitted more from person to yeasts and bacteria to produce numerous
person than via food, should also be men- indigenous fermented foods and are involved
tioned because they may contaminate food as in industrial processes to produce organic
a consequence of poor employee hygiene. acids and enzymes. Molds are a major con-
tributor to food product recalls. Most do not
Molds
cause health hazards, but some produce
Molds are multicellular microorganisms mycotoxins that are toxic, carcinogenic,
(eukaryotic cells) with mycelial (filamentous) mutagenic, or teratogenic to humans and
morphology. They consist of tubular cells, animals.
ranging from 30 to 100 µm in diameter, Molds spread because they may be air-
called hyphae, which form a macroscopic borne. These fungi cause various degrees of
mass called a mycelium. Molds are charac- visible deterioration and decomposition of
terized by their display of a variety of colors foods. Their growth is identifiable through
and are generally recognized by their rot spots, scabs, slime, cottony mycelium, or
mildewy or fuzzy, cottonlike appearance. colored sporulating mold. Molds may pro-
They can develop numerous tiny spores that duce abnormal flavors and odors due to fer-
are found in the air and can be spread by air mentative, lipolytic, and proteolytic changes
currents. These can produce new mold caused by enzymatic reactions with carbohy-
growth if they are transferred to a location drates, fats, and proteins in foods.
that has conditions conducive to germina- Molds have an absolute requirement for
tion. Molds generally withstand greater vari- oxygen and are inhibited by high levels of
ations in pH than do bacteria and yeasts and carbon dioxide (5% to 8%). Their diversity is
can frequently tolerate greater temperature evident through the ability to function as
variations. Although molds thrive best at or oxygen scavengers and to grow at very low
near a pH of 7.0, a range from 2.0 to 8.0 can levels of oxygen and even in vacuum pack-
be tolerated, though an acid-to-neutral pH is ages. Some halophilic molds can tolerate a
preferred. Molds are thriftier at ambient salt concentration of over 20%.
temperature than in a colder environment, Because molds are difficult to control, food
even though growth can occur below 0˚C. processors have encountered spoilage prob-
Although they prefer a minimum water lems cauesd by these microorganisms. In the
The Relationship of Microorganisms to Sanitation 27

past, 6,000 cases of ready-to-eat pudding bacteria are formed together in pairs (diploid
were recalled because of mold contamination formation), such as pneumococci. Microor-
(FDA, 1996a). During 1996, two manufac- ganisms, such as Sarcinia spp., form as a
turers of fruit juice issued recalls on products group of four (tetrad formation). Other
contaminated with mold (FDA, 1996b). genera appear as an individual bacterium.
Some bacteria possess flagella and are
Yeasts
motile.
Yeasts are generally unicellular. They dif- Bacteria produce pigments ranging from
fer from bacteria in their larger cell sizes and variations of yellow to dark shades, such as
morphology, and because they produce buds brown or black. Certain bacteria have pig-
during the process of reproduction by fis- mentation of intermediate colors—red,
sion. The generation time of yeasts is slower pink, orange, blue, green, or purple. These
than that of bacteria, with a typical time of bacteria cause food discoloration, especially
2 to 3 hours in foods, leading from an origi- among foods with unstable color pigments,
nal contamination of one yeast/g of food to such as meat. Some bacteria also cause dis-
spoilage in approximately 40 to 60 hours. coloration by slime formation.
Like molds, yeasts can be spread through the Some species of bacteria produce spores,
air or by other means and can alight on the which may be resistant to heat, chemicals,
surface of foodstuffs. Yeast colonies are gen- and other environmental conditions. Some
erally moist or slimy in appearance and of these spore-forming bacteria are ther-
creamy white. Yeasts prefer an Aw of 0.90 to mophilic microorganisms that produce a
0.94, but can grow below 0.90. In fact, some toxin that can cause foodborne illness.
osmiophilic yeasts can grow at an Aw as low
Viruses
as 0.60. These microorganisms grow best in
the intermediate acid range, a pH of from Viruses are infective microorganisms with
4.0 to 4.5. Yeasts are more likely to grow on dimensions that range from 20 to 300 nm, or
foods with lower pH and on those that are about 1/100 to 1/10 the size of a bacterium.
vacuum packaged. Food that is highly con- Most viruses can be seen only with an elec-
taminated with yeasts will frequently have a tron microscope. A virus particle consists of
slightly fruity odor. a single molecule of DNA or RNA, sur-
rounded by a coat made from protein.
Bacteria
Viruses cannot reproduce outside of another
Bacteria are unicellular microorganisms organism and are obligate parasites of all liv-
(prokaryotic cells) that are approximately ing organisms, such as bacteria, fungi, algae,
1 µm in diameter, with morphology variation protozoa, higher plants, and invertebrate
from short and elongated rods (bacilli) to and vertebrate animals. When a protein cell
spherical or ovoid forms. Cocci (meaning becomes attached to the surface of the
“berry”) are spherically shaped bacteria. appropriate host cell, either the host cell
Individual bacteria closely combine in vari- engulfs the virus particle or the nucleic acid
ous forms, according to genera. Some sphere- is injected from the virus particle into the
shaped bacteria occur in clusters similar to host cell, as with bacteriophages active
a bunch of grapes (e.g., staphylococci). Other against bacteria.
bacteria (rod-shaped or sphere-shaped) are In animals, some infected host cells die,
linked together to form chains (e.g., strepto- but others survive infection with the virus
cocci). Also, certain genera of sphere-shaped and resume their normal function. It is not
28 PRINCIPLES OF FOOD SANITATION

necessary for the host cells to die for the host this disease is highly contagious, it is manda-
organism—in the case of humans—to tory that employees handling food practice
become ill (Shapton and Shapton, 1991). thorough hand washing after using the toi-
Employees may serve as carriers and trans- let, before handling food and eating utensils,
mit viruses to food. An infected food handler and after diapering, nursing, or feeding
can excrete the organism through the feces infants. Viruses also cause diseases such as
and respiratory tract infection. Transmission influenza and the common cold.
occurs through coughing, sneezing, touching
Microbial Growth Kinetics
a runny nose, and from not washing the
hands after using the toilet. The inability of With minor exceptions, multiplication of
host cells to perform their normal function microbial cells by binary fission occurs in a
causes illness. After the normal function is growth pattern of various phases, according
reestablished, recovery from illness occurs. to the typical microbial growth curve illus-
The inability of viruses to reproduce them- trated in Figure 3–1.
selves outside the host and their small size
Lag Phase
complicates their isolation from foods sus-
pected of being the cause of illness in After contamination occurs, the period of
humans. There is no evidence of the human adjustment (or adaptation) to the environ-
immunodeficiency virus (HIV) (acquired ment, with a slight decrease in microbial
immune deficiency syndrome [AIDS]) being load due to stress (Figure 3–1), followed by
transmitted by foods. Sanitizers such as the limited growth in the number of microbes, is
iodophors can destroy viruses (see Chapter called the lag phase of microbial growth. The
10), but they may not be inactivated by a pH lag phase can be extended with less microbial
as low as 3.0. Viruses are inactivated by 70% proliferation through reduced temperature or
ethanol and 10 mg/L free residual chlorine other preservation techniques. This increases
(Caul, 2000). the “generation interval” of microorganisms.
Foodborne viruses cause diseases through Microbial proliferation is reduced through
viral gastroenteritis or viral hepatitis. A virus decreasing the number of microbes that con-
that has caused a major increase in out- taminate food, equipment, or buildings.
breaks in restaurants during the past 10 When initial counts of microbes are lowered
years is hepatitis A. Intravenous drug use is through improved sanitation and hygienic
one factor that accounts for some of this practices, initial contamination will be
rise. Infectious hepatitis A can be transmit- reduced; the lag phase may be extended, and
ted through food that has not been handled entry into the next growth phase deferred.
in a sanitary manner. The onset is 1 to 7 Figure 3–2 illustrates how differences in tem-
weeks with an average length of 30 days. perature and initial contamination load can
Symptoms include nausea, cramps, vomit- affect microbial proliferation.
ing, diarrhea, and, sometimes, jaundice,
Logarithmic Growth Phase
which can last from a week to several
months. A major source of hepatitis is raw Bacteria multiply by binary fission, char-
shellfish from polluted waters. The most acterized by the duplication of components
likely foods to transmit viral illnesses are within each cell, followed by prompt separa-
those handled frequently and those that tion to form two daughter cells. During
receive no heating after handling, such as this phase, the number of microorganisms
sandwiches, salads, and desserts. Because increases to the point that, when cells divide,
The Relationship of Microorganisms to Sanitation 29

Log number of microorganisms

Logarithmic Stationary Accelerated


Lag phase growth phase growth phase death phase Reduced death phase
TIME

Figure 3–1 Typical growth curve for bacteria.

a
Log number of microorganisms

Logarithmic
Stationary Accelerated
Lag phase growth phase growth phase death phase
d
Reduced death phase

TIME

Figure 3–2 The effect of initial contamination and lag phase on the growth curve of microorganisms: (a) high
initial contamination and poor temperature control (short lag phase), (b) low initial contamination and poor
temperature control (short lag phase), (c) low initial contamination and rigid temperature control (long lag
phase), and (d ) typical growth curve.
30 PRINCIPLES OF FOOD SANITATION

the increase in number of microbes occurs at


Reduced Death Phase
an exponential rate until some environmen-
tal factor becomes limiting. The length of This phase is nearly the opposite of the lag
this phase may vary from 2 to several hours. phase. It is caused by a sustained accelerated
The number of microorganisms and environ- death phase, so that the microbial popula-
mental factors, such as nutrient availability tion number is decreased to the extent that
and temperature, affect the logarithmic the death rate decelerates. After this phase,
growth rate of the number of microorgan- the organism has been degraded, steriliza-
isms. Effective sanitation to reduce the micro- tion has occurred, or another microbial pop-
bial load can limit the number of microbes ulation continues decomposition.
that can contribute to microbial proliferation
during this growth phase.
WHAT CAUSES MICROORGANISMS
Stationary Growth Phase
TO GROW
When environmental factors such as nutri-
ent availability, temperature, and competition Factors that affect the rate of proliferation
from another microbial population become of microorganisms are categorized as extrin-
limiting, the growth rate slows and reaches an sic and intrinsic.
equilibrium point. Growth becomes relatively
Extrinsic Factors
constant, resulting in the stationary phase.
During this phase, the number of microor- Extrinsic factors relate to the environmen-
ganisms is frequently large enough that their tal factors that affect the growth rate of
metabolic by-products and competition for microorganisms.
space and nourishment reduce proliferation
Temperature
to the point that it is nearly stopped, is
stopped, or a slight decrease in the microbial Microbes have an optimum, minimum,
proliferation occurs. The length of this phase and maximum temperature for growth.
usually ranges from 24 hours to more than Therefore, the environmental temperature
30 days but depends on both the availability determines not only the proliferation rate but
of energy sources for the maintenance of cell also the genera of microorganisms that will
viability and the degree of pollution in (hos- thrive and the extent of microbial activity
tility of) the environment. that occurs. For example, a change of only a
few degrees in temperature may favor the
Accelerated Death Phase
growth of entirely different organisms and
Lack of nutrients, metabolic waste prod- result in a different type of food spoilage and
ucts, and competition from other microbial foodborne illness. These characteristics have
populations contribute to the death of been responsible for the use of temperature
microbial cells at an exponential rate. Accel- as a method of controlling microbial activity.
erated death rate is similar to logarithmic The optimal temperature for the prolifera-
growth rate and ranges from 24 hours to 30 tion of most microorganisms is from 14ºC to
days but depends on temperature, nutrient 40ºC, although some microbes will thrive
supply, microbial genus and species, age of below 0ºC, and other genera will grow at
the microorganisms, application of sanita- temperatures up to and exceeding 100ºC.
tion techniques and sanitizers, and competi- Microbes classified according to tempera-
tion from other microbes. ture of optimal growth include:
The Relationship of Microorganisms to Sanitation 31

1. Thermophiles (high-temperature-lov- Relative Humidity


ing microorganisms), with growth
This extrinsic factor affects microbial
optima at temperatures above 45ºC.
growth and can be influenced by tempera-
Examples are Bacillus stearother-
ture. All microorganisms have high require-
mophilus, Bacillus coagulans, and Lac-
ments for water to support their growth and
tobacillus thermophilus.
activity. A high relative humidity can cause
2. Mesophiles (medium-temperature-
moisture condensation on food, equipment,
loving microorganisms), with growth
walls, and ceilings. Condensation causes
optima between 20ºC and 45ºC. Exam-
moist surfaces, which are conducive to
ples are most lactobacilli and staphylo-
microbial growth and spoilage. Also, micro-
cocci.
bial growth is inhibited by a low relative
3. Psychrotrophs (cold-temperature-toler-
humidity.
ant microorganisms), which tolerate
Bacteria require a higher humidity than
and thrive at temperatures below
do yeasts and molds. Optimal relative
20ºC. Examples are Pseudomonas and
humidity for bacteria is 92% or higher,
Moraxella-Acinetobacter.
whereas yeasts prefer it to be 90% or higher.
Bacteria, molds, and yeasts each have Molds thrive more if the relative humidity is
some genera that thrive in the range charac- 85% to 90%.
teristic of thermophiles, mesophiles, and
Intrinsic Factors
psychrotrophs. Molds and yeasts tend to be
less thermophilic than do bacteria. As Intrinsic factors that affect the rate of
the temperature approaches 0ºC, fewer proliferation relate more to the characteris-
microorganisms thrive, and their prolifera- tics of the substrates (foodstuff or debris)
tion is slower. Below approximately 5ºC, that support or affect growth of microor-
proliferation of spoilage microorganisms is ganisms.
retarded, and growth of most pathogens
Water Activity
ceases.
A reduction of water availability will
Oxygen Availability
reduce microbial proliferation. The available
As with temperature, availability of oxy- water for metabolic activity instead of total
gen determines which microorganisms will moisture content determines the extent of
be active. Some microorganisms have an microbial growth. The unit of measurement
absolute requirement for oxygen. Others for water requirement of microorganisms is
grow in the total absence of oxygen, and oth- usually expressed as water activity (Aw),
ers grow either with or without available oxy- defined as the vapor pressure of the subject
gen. Microorganisms that require free solution divided by the vapor pressure of the
oxygen are called aerobic microorganisms pure solvent: Aw = p ÷ p0, where p is the
(Pseudomonas species is an example). Those vapor pressure of the solution and p0 is the
that thrive in the absence of oxygen are vapor pressure of pure water. The approxi-
called anaerobic microorganisms (i.e., mate optimal Aw for the growth of many
Clostridium species). Microorganisms that microorganisms is 0.99, and most bacteria
grow with or without the presence of free require an Aw higher than 0.91 for growth.
oxygen are called facultative microorganisms The approximate relationship between frac-
(e.g., Lactobacillus species). tional equilibrium relative humidity (RH)
32 PRINCIPLES OF FOOD SANITATION

and Aw is RH = Aw × 100. Therefore, an Aw Aerobic microorganisms grow more rapidly


of 0.95 is approximately equivalent to an RH under a high oxidation-reduction potential
of 95% in the atmosphere above the solu- (oxidizing reactivity). A low potential (reduc-
tion. Most natural food products have an Aw ing reactivity) favors the growth of anaerobes.
of approximately 0.99. Generally, bacteria Facultative microorganisms are capable
have the highest water activity requirements of growth under either condition. Microor-
of the microorganisms. Molds normally have ganisms can alter the oxidation-reduction
the lowest Aw requirement, and yeasts are potential of food to the extent that the activ-
intermediate. Most spoilage bacteria do not ity of other microorganisms is restricted. For
grow at an Aw below 0.91, but molds and example, anaerobes can decrease the oxida-
yeasts can grow at an Aw of 0.80 or lower. tion–reduction potential to such a low level
Molds and yeasts can grow on partially that the growth of aerobes can be inhibited.
dehydrated surfaces (including food),
Nutrient Requirements
whereas bacterial growth is retarded.
In addition to water and oxygen (except
pH
for anaerobes), microorganisms have other
pH is a measurement of log10 of the recip- nutrient requirements. Most microbes need
rocal of the hydrogen ion concentration (g/L) external sources of nitrogen, energy (carbo-
and is represented as pH = log10[H+]. The pH hydrates, proteins, or lipids), minerals, and
for optimal growth of most microorganisms vitamins to support their growth. Nitrogen
is near neutrality (7.0). Yeasts can grow in an is normally obtained from amino acids
acid environment and thrive best in an inter- and nonprotein nitrogen sources. However,
mediate acid (4.0 to 4.5) range. Molds tolerate some microorganisms utilize peptides and
a wider range (2.0 to 8.0), although their proteins. Molds are the most effective in the
growth is generally greater with an acid pH. utilization of proteins, complex carbohy-
They can thrive in a medium that is too acid drates, and lipids because they contain
for either bacteria or yeasts. Bacterial growth enzymes capable of hydrolyzing these mole-
is usually favored by near-neutral pH values. cules into less complex components. Many
However, acidophilic (acid-loving) bacteria bacteria have a similar capability, but most
grow on food or debris down to a pH of yeasts require the simple forms of these
approximately 5.2. Below 5.2, microbial compounds. All microorganisms need min-
growth is dramatically reduced from that in erals, but requirements for vitamins vary.
the normal pH range. Molds and some bacteria can synthesize
enough B vitamins for their needs, whereas
Oxidation-Reduction Potential
other microorganisms require a ready-made
The oxidation-reduction potential is an supply.
indication of the oxidizing and reducing
Inhibitory Substances
power of the substrate. To attain optimal
growth, some microorganisms require Microbial proliferation can be affected by
reduced conditions; others need oxidized the presence or absence of inhibitory sub-
conditions. Thus, the importance of the oxi- stances. Substances or agents that inhibit
dation–reduction potential is apparent. All microbial activity are called bacteriostats.
saprophytic microorganisms that are able to Those that destroy microorganisms are
transfer hydrogen as H+ and E– (electrons) called bactericides. Some bacteriostatic sub-
to molecular oxygen are called aerobes. stances, such as nitrites, are added during
The Relationship of Microorganisms to Sanitation 33

food processing. Most bactericides are uti- cement in a matter of hours the bacteria’s
lized as a method of decontaminating food- position on the surface and act as a glue to
stuffs or as a sanitizer for cleaned equipment, which nutrient material will adhere with
utensils, and rooms. (Sanitizers are discussed other bacteria and, sometimes, viruses. The
in detail in Chapter 10.) bacteria become entrenched on the surface,
clinging to it with the aid of numerous
Interaction between Growth Factors
appendages. Bacteria within a biofilm can be
The effects that factors such as tempera- up to 1,000 times more resistant to some san-
ture, oxygen, pH, and Aw have on microbial itizers than those freely dispersed in solution.
activity may be dependent on each other. A biofilm builds upon itself, adding sev-
Microorganisms generally become more sen- eral layers of the polysaccharide material
sitive to oxygen availability, pH, and Aw at populated with microorganisms, such as Sal-
temperatures near growth minima or max- monella, Listeria, Pseudomonas, and others
ima. For example, bacteria may require a common to the specific environment.
higher pH, Aw and minimum temperature Increased time of organism contact with the
for growth under anaerobic conditions than surface contributes to the size of the micro-
when aerobic conditions prevail. Microor- colonies formed, amount of attachment, and
ganisms that grow at lower temperatures are difficulty of removal. The biofilm will even-
usually aerobic and generally have a high Aw tually become a tough plastic that often can
requirement. Lowering Aw by adding salt or be removed only by scraping. Although
excluding oxygen from foods (such as meat) cleaned surfaces may be sanitized, a firmly
that have been held at a refrigerated temper- established biofilm has layers of organisms
ature dramatically reduces the rate of micro- that may be protected from the sanitizer.
bial spoilage. Normally, some microbial Biofilm buildup can be responsible for por-
growth occurs when any one of the factors tions of it being sheared off by the action of
that controls the growth rate is at a limiting food or liquid passing over the surface.
level. If more than one factor becomes limit- Because the shear force is greater than the
ing, microbial growth is drastically curtailed adherence force in the topmost layers of the
or completely stopped. biofilm, chunks of the polysaccharide cement,
with the accompanying microbial population,
Role of Biofilms
will be transferred to the product, with subse-
Biofilms are microcolonies of bacteria quent contamination.
closely associated with an inert surface There has been additional interest in
attached by a matrix of complex polysaccha- biofilms since the mid 1980s because it has
ride-like material in which other debris, been demonstrated that Listeria monocyto-
including nutrients and microorganisms, genes will adhere to stainless steel and form
may be trapped. A biofilm is a unique envi- a biofilm. Biofilms form in two stages. First,
ronment that microorganisms generate for an electrostatic attraction occurs between the
themselves, enabling the establishment of a surface and the microbe. The process is
“beachhead” on a surface resistant to intense reversible at this state. The next phase occurs
assaults by sanitizing agents. When a when the microorganism exudes an extracel-
microorganism lands on a surface, it attaches lular polysaccharide, which firmly attaches
itself with the aid of filaments or tendrils. the cell to the surface. The cells continue to
The organism produces a polysaccharide- grow, forming microcolonies and, ultimately,
like material, a sticky substance that will the biofilm.
34 PRINCIPLES OF FOOD SANITATION

These films are very difficult to remove occur. This trend does not apply to all gen-
during the cleaning operation. Microorgan- era and species of bacteria. However, it can
isms that appear to be more of a problem to be determined from these data that initial
remove because of biofilm protection are contamination and storage temperature dra-
Pseudomonas and L. monocytogenes. Cur- matically affect the shelf life of food. The
rent information suggests that the applica- storage life of ground beef that contains 1
tion of heat appears to be more effective million bacteria/g is approximately 28 hours
than that of chemical sanitizers, and Teflon at 15.5ºC. At normal refrigerated storage
appears to be easier to clear of biofilm than temperature of approximately −1ºC to 3ºC,
does stainless steel. the storage life exceeds 96 hours.
Biofilms protect against the penetration of
water-soluble chemicals such as caustics,
bleaches, iodophors, phenols, and quater- EFFECTS OF MICROORGANISMS
nary ammonium sanitizers. Therefore, the ON SPOILAGE
organisms within them may not be
destroyed. According to Kramer (1992), Food is considered spoiled when it
there are no procedural specifications or reg- becomes unfit for human consumption.
ulations on the removal and disinfection of Spoilage is usually equated with the decom-
biofilms. A biocide may require use at 10 to position and putrefaction that results from
100 times normal strength to achieve inacti- microorganisms. Davidson (2003) defined
vation. spoilage as an undesirable change in the fla-
In tests of sanitizers-including hot water at vor, odor, texture, or color of food caused by
82ºC; chlorine at 20, 50, and 200 ppm; and growth of microorganisms and ultimately
iodine at 25 ppm-the bacteria on stainless the action of their enzymes.
steel chips survived, even after immersion in
Physical Changes
the sanitizer for 5 minutes. The only true ger-
micide tested was a hydrogen-peroxide-based The physical changes caused by microor-
powder that was found to be effective against ganisms usually are more apparent than the
biofilms at 3% and 6% solutions (Felix, 1991). chemical changes. Microbial spoilage usually
results in an obvious change in physical char-
Relationship of Amount of Contamination,
acteristics such as color, body, thickening,
Temperature, and Time
odor, and flavor degradation. Food spoilage
to Microbial Growth
is normally classified as being either aerobic
As temperature decreases, the generation or anaerobic, depending on the spoilage con-
interval (time required for one bacterial cell ditions, including whether the principal
to become two cells) is increased. This is microorganisms causing the spoilage were
especially true when the temperature goes bacteria, molds, or yeasts.
below 4ºC. The effect of temperature on Aerobic spoilage of foods from molds is
microbial proliferation is illustrated in Fig- normally limited to the food surface, where
ure 3–2. For example, freshly ground beef oxygen is available. Molded surfaces of foods
usually contains approximately 1 million such as meats and cheeses can be trimmed
bacteria/g. When the number of this micro- off, and the remainder is generally acceptable
bial population reaches approximately 300 for consumption. This is especially true for
million/g, abnormal odor and some slime aged meats and cheeses. When these surface
development, with resultant spoilage, can molds are trimmed, surfaces underneath
The Relationship of Microorganisms to Sanitation 35

usually have limited microbial growth. If of sulfur-containing compounds, which are


extensive bacterial growth occurs on the sur- odorous and generally obnoxious. The end
face, penetration inside the food surface usu- products of nonprotein nitrogenous com-
ally follows, and toxins may be present. pounds usually include ammonia.
Anaerobic spoilage occurs within the inte- Other chemical changes include action of
rior of food products or in sealed containers, lipases secreted by microorganisms that
where oxygen is either absent or present in hydrolyze triglycerides and phospholipids
limited quantities. Spoilage is caused by fac- into glycerol and fatty acids. Phospholipids
ultative and anaerobic bacteria, and is are hydrolyzed into nitrogenous bases and
expressed through souring, putrefaction, or phosphorus. Lipid oxidation is also acceler-
taint. Souring occurs from the accumulation ated by extensive lipolysis.
of organic acids during the bacterial enzy- Most microorganisms prefer carbohy-
matic degradation of complex molecules. drates to other compounds as an energy
Also, proteolysis without putrefaction may source since they are more readily utilized
contribute to souring. Souring can be for energy. Utilization of carbohydrates by
accompanied by the production of various microorganisms results in a variety of end
gases. Examples of souring are milk, round products, such as alcohols and organic acids.
sour or ham sour, and bone sour in meat. In many foods, such as sausage products and
Meat sours, or taints, are caused by anaero- cultured dairy products, microbial fermenta-
bic bacteria that may have been originally tion of sugar that has been added yields
present in lymph nodes or bone joints, or organic acids (such as lactic acid), which con-
that might have gained entrance along the tribute to their distinct and unique flavors.
bones during storage and processing.
Chemical Changes
EFFECTS OF MICROORGANISMS
Through the activity of endogenous ON FOODBORNE ILLNESS
hydrolytic enzymes that are present in food-
stuffs (and the action of enzymes that The United States has the safest food sup-
microorganisms produce), proteins, lipids, ply of all nations. However, the U.S. Center
carbohydrates, and other complex molecules for Disease Control and Prevention (CDC)
are degraded into smaller and simpler com- estimates that there are 76 million foodborne
pounds. Initially, the endogenous enzymes illnesses per year in the United States with
are responsible for the degradation of com- approximately 325,000 annual hospitaliza-
plex molecules. As microbial load and activ- tions and 5,000 deaths attributable this ill-
ity increase, degradation subsequently ness. However, the actual number of
occurs. These enzymes hydrolyze the com- confirmed cases documented by the CDC is
plex molecules into simpler compounds, much lower. Past estimates have suggested
which are subsequently utilized as nutrient that the annual cost of foodborne illness and
sources for supporting microbial growth and death in the United States averages $3,000
activity. Oxygen availability determines the per individual, with a cost of each death
end products of microbial action. Availabil- related to foodborne illness, including insur-
ity of oxygen permits hydrolysis of proteins ance and other expenses, estimated to be
into end products such as simple peptides $42,300.
and amino acids. Under anaerobic condi- The development of gastrointestinal dis-
tions, proteins may be degraded to a variety turbances following the ingestion of food
36 PRINCIPLES OF FOOD SANITATION

can result from any one of several plausible by chemicals that have gotten into food is
causes. Although the sanitarian is most referred to as chemical poisoning. Illnesses
interested in those related to microbial ori- caused by microorganisms exceed those of
gin, other causes are chemical contaminants, chemical origin. Illnesses that are not caused
toxic plants, animal parasites, allergies, and by bacterial by-products, such as toxins, but
overeating. Each of these conditions is rec- through ingestion of infectious microorgan-
ognized as a potential source of illness in isms, such as bacteria, rickettsia, viruses, or
human. Subsequent discussions will be con- parasites, are referred to as food infections.
fined to those illnesses caused by microor- Foodborne illnesses caused from a combina-
ganisms. tion of food intoxication and food infection
are called food toxicoinfections. In this food-
Foodborne Disease
borne disease, pathogenic bacteria grow in
A foodborne disease is considered to be the food. Large numbers are then ingested
any illness associated with or in which the with the food by the host and, when in the
causative agent is obtained by the ingestion gut, pathogen proliferation continues, with
of food. A foodborne disease outbreak is resultant toxin production, which causes ill-
defined as “two or more persons experienc- ness symptoms. Illness caused by the mind,
ing a similar illness, usually gastrointestinal, due to one witnessing another human sick or
after eating a common food, if analysis iden- to the sight of a foreign object, such as an
tifies the food as the source of illness.” insect or rodent, in a food product, is termed
Approximately 66% of all foodborne illness psychosomatic food illness.
outbreaks are caused by bacterial pathogens. To provide protection against foodborne
Of the 200 foodborne outbreaks reported illness, it is necessary to have up-to-date
each year, approximately 60% are of unde- knowledge of production, harvesting, and
termined etiology. Unidentified causes may storage techniques to accurately evaluate the
be from the Salmonella and Campylobacter quality and safety of raw materials. Thor-
species, Staphylococcus aureus, Clostridium ough knowledge of design, construction,
perfringens, Clostridium botulinum, Listeria and operation of food equipment is essen-
monocytogenes, Escherichia coli O157, tial to exercise control over processing,
Shigella, Vibrio, and Yersinia enterocolitica, preservation, preparation, and packaging of
which are transmitted through foods. A wide food products. An understanding of the vul-
variety of home-cooked and commercially nerability of food products to contamina-
prepared foods have been implicated in out- tion will help establish safeguards against
breaks, but they are most frequently related food poisoning.
to foods of animal origin, such as poultry,
Aeromonas hydrophila Foodborne Illness
eggs, red meat, seafood, and dairy products.
Evisceration and cold storage of chickens
at 3ºC may permit an increase in A. hydro-
FOODBORNE ILLNESSES phila. Chill waters and the evisceration pro-
cess itself appear to be probable sources of
Food poisoning is considered to be an ill- contamination in the typical broiler process-
ness caused by the consumption of food con- ing operation and may contribute to the high
taining microbial toxins or chemical poisons. efficiency of occurrence of this microorgan-
Food poisoning caused by bacterial toxins is ism at the retail level. This microorganism
called food intoxication; whereas, that caused has been isolated from raw milk, cheese, ice
The Relationship of Microorganisms to Sanitation 37

cream, meat, fresh vegetables, finfish, oys- rants or from warmed-over mashed pota-
ters, and other seafood. It is a facultative toes. Other foods associated with this food-
anaerobic, gram-negative rod that is motile borne illness include cereal dishes, vegetables,
with polar flagellum. The temperature range minced meat, meat loaf, milk products,
for growth is 4ºC to 43ºC with an optimum soups, and puddings. The number of cells
of 28ºC. The pH range is 4.5 to 9.0 and required for an outbreak is 5 to 8 log colony-
the maximum concentration of salt for forming units (CFU) per gram of food. This
growth is 4.0%. A. hydrophila can cause gas- illness is best controlled by proper sanitation
troenteritis in humans and infections in in restaurants and by holding starchy cooked
patients immunocompromised by treatment foods above 50ºC or refrigerating at below
for cancer. 4ºC within 2 hours after cooking to prevent
growth and toxin production.
Bacillus cereus Foodborne Illness
Botulism
B. cereus is a gram-positive, rod-shaped,
spore-forming obligate aerobe that is widely Botulism is a foodborne illness that results
distributed. Although some strains of this from the ingestion of a toxin produced by
microbe are psychrotrophic and able to grow C. botulinum during its growth in food. This
at 4 to 6ºC, most proliferate at 15 to 55ºC microbe is an anaerobic, gram-positive, rod-
with an optimal temperature of 30ºC. The shaped, spore-forming, gas-forming bac-
normal habitat for B. cereus is dust, water, terium that is found primarily in the soil. The
and soil. It is found in many foods and food optimal growth temperature is 30 to 40ºC.
ingredients. Because this microorganism is a Temperature growth ranges are normally 10
spore-former, it is heat resistant. Most of the to 50ºC except for type E, which thrives at
spores have moderate resistance, but some 3.3 to 45Cº. There are currently eight differ-
have high heat resistance. The pH range for ent botulinum toxins recognized and sero-
the proliferation of this bacterium is 5.0 to logically classified (see Table 3–1). The
8.8 with a minimum Aw of 0.93. extremely potent toxin (the second most
This microorganism produces two types of powerful biological poison known to
gastroenteritis: emetic and diarrheal. The humans) produced by this microorganism
diarrhetic type is characterized by relatively affects the peripheral nervous system of the
mild symptoms, such as diarrhea and victim. Infants can be affected by this disease
abdominal pain that occur 8 to 16 hours through the ingestion of as few as 10 to 100
after infection and may last for approxi- spores that germinate in the intestinal tract
mately 6 to 24 hours. In the emetic form of and produce toxin. Death occurs in approxi-
B. cereus illness, the symptom is primarily mately 60% of the cases from respiratory
vomiting (which occurs within 1 to 6 hours failure. The characteristics, including symp-
after infection and endures for 24 or less toms, incubation time, involved food, and
hours), although diarrhea may occur also. preventive measures, of botulism and other
The B. cereus emetic toxin is performed in common food poisonings are presented in
the food and, like Streptococcus faecalis, it is Table 3–3.
heat stable. The emetic form, which is more Because C. botulinum may occur in the
severe than the diarrhetic type, is caused by soil, it is also present in water. Therefore,
the production of an enterotoxin within the seafoods are a more viable source of botu-
gut. Outbreaks have occurred as a result of lism than are other muscle foods. However,
consuming rice or fried rice served in restau- the largest potential sources of botulism are
38 PRINCIPLES OF FOOD SANITATION

Table 3–1 Type of Botulinum Toxin


Type Characteristics
A Toxin is poisonous to humans; the most common cause of botulism in the United States
B Toxin is poisonous to humans; found more often than Type A in most soils of the world
C1 Toxin is poisonous to waterfowl, turkeys, and several mammals, but not to humans
C2 Toxin is poisonous to waterfowl, turkeys, and several mammals, but not to humans
D Toxin is responsible for forage poisoning of cattle, but rarely poisonous to humans
E Toxin is poisonous to humans; usually associated with fish and fish products
F Toxin is poisonous to humans; only recently isolated and extremely rare
G Toxin is poisonous but rarely found

home-canned vegetables and fruits with a cially inadequately cooked foods and
low to medium acid content. Because this through cross-contamination. The tempera-
bacterium is anaerobic, canned and vacuum- ture for growth ranges from 30 to 45.5ºC
packaged foods are also viable sources for with an optimum of 37 to 42Cº. It survives
botulism. Canned foods with a swell should to a maximum sodium chloride level of 3.5%
not be eaten because the swelling results and is inhibited by 2.0%. Campylobacter is
from the gas produced by the organism. commonly found as commensals of the gas-
Smoked fish should be heated to at least trointestinal tract of wild and domesticated
83ºC for 30 minutes during processing to animals. This fastidious, facultative
provide additional protection. (microaerophilic-requiring 5% O2 and 10%
To prevent botulism, effective sanitation, CO2), gram-negative, non-spore-forming,
proper refrigeration, and thorough cooking spiral curve-shaped rod, which is motile by
are essential. This toxin is relatively heat- means of flagella, is now the greatest cause
labile, but the bacterial spores are very heat- of foodborne illness in the United States. It
resistant, and severe heat treatment is has been identified as the causative agent of
required to destroy them. Thermal process- veterinary diseases in poultry, cattle, and
ing at 85ºC for 15 minutes inactivates the sheep, and is quite common on raw poultry.
toxin. The combinations of temperatures As detection and isolation of this microor-
and times given in Table 3–2 are required to ganism have been improved, it has been
destroy the spores completely. incriminated in foodborne disease out-
breaks. This microbe is now recognized as
Campylobacteriosis
one of the most frequent causes of bacterial
Campylobacter has become a major con- diarrhea and other illnesses, and there is a
cern because it is transmitted by food, espe- mounting body of evidence that it causes
ulcers.
The infective dose of Campylobacter is 400
Table 3–2 Temperatures and Times Required to to 500 bacteria, depending on individual
Completely Destroy C. botulinum Spores resistance. The pathogenic mechanisms of
Temperature (ºC) Time (min) this pathogen allow it to produce a heat-
100 360 liable toxin that may cause diarrhea.
105 120 Campylobacteriosis can occur at least
110 36 twice as frequently as salmonellosis. The
115 12 symptoms of foodborne illness from Campy-
120 4
lobacter vary. Humans with a mild case may
Table 3–3 Characteristics of the More Common Foodborne Illnesses
Average Time before
Illness Causative Agent Symptoms Onset of Symptoms Foods Usually Involved Preventive Measures
Bacillus B. cereus Nausea, vomiting, 1–16 hours Cooked products, Sanitary handling
diarrhea, pasta, fried rice, and rigid
abdominal pain and dried milk temperature control
Botulism Toxins Impaired swallowing, 12–36 hours Canned low-acid foods, Proper canning, smoking and
produced by speaking, respiration, and including canned meat processing procedures;
C. botulinum coordination, dizziness and and seafood, smoked and cooking to destroy toxins,
double vision, weariness, processed fish proper refrigeration and
weakness sanitation
Staphylococcal Enterotoxin Nausea, vomiting, retching, 2–6 hours Custard and cream-filled Pasteurization of susceptible
(foodborne produced by abdominal cramps due to pastries, potato salad, foods, proper refrigeration
illness) S. aureus gastroenteritis (inflammation dairy products, ham, and sanitation
of the lining of the stomach tongue, and poultry
and intestines)
C. perfringens Toxin produced by Nausea, occasional vomiting, 8–24 hours Cooked meat, poultry, and Prompt refrigeration of
(foodborne C. perfringens diarrhea, and abdominal pain fish held at non- unconsumed cooked meat,
illness) (infection?) refrigerated temperatures poultry, or fish; maintain
for long periods of time proper refrigeration and
sanitation
Salmonellosis Infection produced Nausea, vomiting, diarrhea, 8–72 hours Insufficiently cooked or Cleanliness and sanitation
(food infection) by ingestion of fever, abdominal pain, warmed-over meat, poultry, of food handlers and
any of over 1,200 may be proceeded by chills eggs, and dairy products; equipment, pasteurization,
strains of and headache these are especially proper refrigeration and
Salmonella that susceptible when kept packaging
can grow in the refrigerated for a long time
gastrointestinal
tract of the
consumer
Shigella infection Shigella spp. Nausea, vomiting, water 1–7 days Foods handled by Hygienic practices of food
(bacillary diarrhea, fever, abdominal unsanitary workers handlers
dysentery) pain and cramps, chills,
and headache
Continues
The Relationship of Microorganisms to Sanitation
39
40

Table 3–3 Continued


PRINCIPLES OF FOOD SANITATION

Average Time before


Illness Causative Agent Symptoms Onset of Symptoms Foods Usually Involved Preventive Measures
Trichinosis T. spiralis Nausea, vomiting, diarrhea, 2–14 days Insufficiently cooked pork Thorough cooking of pork
(infection) (nematode worm) profuse sweating, fever, and and products containing and wild game (i.e., bear
found in pork muscle soreness pork and cougar) to an internal
temperature of 59 to
77ºC (higher with
microwave cooking); frozen
storage of uncooked pork
at –15ºC or lower, for a
minimum of 20 days; avoid
feeding pigs raw garbage
Aeromonas A. hydrophila Gastroenteritis — Water, poultry, red meats Sanitary handling,
(foodborne processing, preparation
illness) and storage of foods; store
foods below 2ºC
Campylobacter Campylobacter Diarrhea, abdominal pain, 1–7 days Poultry and red meats Sanitary handling,
(foodborne spp. cramping, fever, prostration, processing, preparation,
illness) bloody stools, headache, and storage of muscle
muscle pain, dizziness, and foods
rarely death
Listerosis L. monocytogenes Meningitis or 4 days to several Milk, cole slaw, cheese, ice Avoid consumption of raw
meningoencephalitis, weeks cream, poultry, red meats foods with contact with
listerial septicemia (blood infected animals; store
poisoning), fever, intense foods below 2ºC
headache, nausea, diarrhea,
vomiting, lesions after contact,
collapse, shock, coma, mimics
influenza, interrupted
pregnancy, stillbirth, 30%
fatality rate in infants and
immunocompromised children
and adults
Yersiniosis Y. enterocolitica Abdominal pain, fever, diarrhea, 1–7 days Dairy products, raw meats, Sanitary handling,
vomiting, skin rashes for 2–3 seafoods, fresh processing, preparation,
days and rarely death vegetables and storage of foods
E. coli O Enterohemorrhagic Hemorrhagic colitis, hemolytic 12-60 hours Ground beef, dairy Sanitary handling,
157:H7 E. coli O157:H7 uremic syndrome with 5–10% products,raw beef, water, irradiation, cooking to
(infection) acute mortality rate, apple cider,mayonnaise 65ºC or higher
abdominal pain, vomiting,
anemia, thrombocytopenia,
acute renal injury with bloody
urine, seizures, pancreatitis
Hepatitis Infectious Fever, abdominal pain, nausea, 1–7 weeks approx. Raw shellfish from polluted Thorough hand washing,
Hepatitis A cramps, jaundice 25 days waters, sandwiches, sanitary food handling,
salads, desserts cooking to 70ºC
The Relationship of Microorganisms to Sanitation
41
42 PRINCIPLES OF FOOD SANITATION

reflect no visible signs of illness but excrete load, and environmental conditions, espe-
this microorganism in their feces. Symptoms cially storage temperature. This microbe is
of those with a severe case may include mus- easily destroyed by heating contaminated
cle pain, dizziness, headache, vomiting, foods to 60ºC internal temperature and hold-
cramping, abdominal pain, diarrhea, fever, ing at this temperature for several minutes
prostration, and delirium. Diarrhea usually for beef and approximately 10 minutes for
occurs at the beginning of the illness or after poultry. Infection with this pathogen can be
fever is apparent. Blood is frequently present reduced through thorough hand washing
in the stool after 1 to 3 days of diarrhea. The with soap and hot running water for at least
length of illness normally varies from 2 to 7 18 seconds before food preparation and
days. Although death is rare, it can occur. between handling of raw and prepared
Complications and sequelae of campylobac- foods.
teriosis include relapse (5% to 10%), bac- Campylobacter outbreaks have occurred
teremia, meningitis, acute appendicitis, most frequently in children over 10 years old
urinary tract infections, endocarditis, peri- and in young adults, although all age groups
tonitis, Reiter’s Syndrome, and Guillain- have been affected. This infection causes
Barre’ Syndrome (Davidson, 2003). This both the large and small intestines to pro-
pathogen is not tolerant to environmental duce a diarrheal illness. Although symptoms
stresses. Most cases of campylobacteriosis may occur between 1 and 7 days after eating
are sporadic and not associated with an out- contaminated food, illness usually develops
break. Campylobacter can be controlled 3 to 5 days after ingestion of this microbe.
most effectively through sanitary handling The total elimination of this pathogen is
and proper cooking of foods from animal unlikely. The web of causation (see Chapter
origin. 5) of campylobacteriosis is so diverse that
Campylobacter is found in the intestinal complete elimination of Campylobacter
tract of cattle, sheep, swine, chickens, ducks, species from domestic animals is not cur-
and turkeys. Because this microorganism is rently feasible.
found in fecal material, muscle foods can be
Clostridium perfringens Foodborne Illness
contaminated during the harvesting process if
sanitary precautions are not observed. C. perfringens is an anaerobic, gram-posi-
Campylobacter jejuni has also been detected tive, rod-shaped, spore-former that produces
in milk, eggs, and water that have been in con- a variety of toxins as well as gas during
tact with animal feces. Limited studies have growth. This microbe will proliferate at a
shown that the incidence of C. jejuni on retail temperature range of 15 to 50ºC with an
cuts of red meat is lower than on retail poul- optimal temperature of 43 to 46ºC. The opti-
try cuts. Symptoms and signs of C. jejuni mal pH range is 6.0 to 7.0, but growth can
infection lack special distinctive features and occur from pH 5.0 to 9.0. The minimum Aw
cannot be differentiated from illnesses caused for growth is 0.95 to 0.97. This microorgan-
by other enteric pathogens. Isolation of this ism has a sodium chloride maximum of 7.0
pathogen is difficult because it is usually pres- to 8.0% and is inhibited by 5.0%. C. perfrin-
ent in low numbers. gens and their spores have been isolated in
Normal levels of oxygen in the air will many foods—especially among red meats,
inhibit the growth of this microorganism. poultry, and seafood. Numbers of these
Survival in raw foods is predicated on the microbes tend to be higher among meat
strain of C. jejuni, initial contamination items that have been cooked, allowed to cool
The Relationship of Microorganisms to Sanitation 43

slowly, and subsequently held for an E. coli O157:H7, which is designated by its
extended period of time before serving. As somatic (O) and flagellar (H) antigens, was
with Salmonella microorganisms, large num- discovered as a human pathogen following
bers of active bacteria must be ingested for two hemorrhagic colitis outbreaks in 1982.
this type of foodborne illness to occur. Six classes of diarrheagenic E. coli are recog-
The spores from various strains of this nized. They are enterohemorrhagic, entero-
microorganism have differing resistances to toxigenic, enteroinvasive, enteroaggregative,
heat. Some spores are killed in a few minutes enteropathogenic, and diffusely adherent.
at 100ºC, whereas others require from 1 to 4 All enterohemorrhagic strains produce Shiga
hours at this temperature for complete toxin 1 and/or Shiga toxin 2, also referred to
destruction. C. perfringens can be controlled as verotoxin 1 and verotoxin 2. The ability to
most effectively by rapid cooling of cooked produce Shiga toxin was acquired from a
and heat processed foods. Frozen storage at bacteriophage, presumably directly or indi-
–15ºC for 35 days provides greater than rectly from Shigella (Buchanan and Doyle,
99.9% kill of this microorganism. An out- 1997). The infectious dose associated with
break of foodborne illness from C. perfrin- foodborne illness outbreaks from this
gens can usually be prevented through pathogen has been low (2,000 cells or less),
proper sanitation as well as appropriate due to the organism’s acid tolerance.
holding (≥60ºC) and storage (≤2ºC) temper- The initial symptoms of hemorrhagic coli-
atures of foods at all times, especially of left- tis generally occur 12 to 60 hours after eating
overs. Leftover foods should be reheated to contaminated food, although periods of 3 to
65ºC to destroy vegetative microorganisms. 5 days have been reported. This bacterium
attaches itself to the walls of the intestine,
Escherichia coli O157:H7 Foodborne Illness
producing a toxin that attacks the intestinal
Outbreaks of hemorrhagic colitis and lining. Symptoms start with mild, non-
hemolytic uremic syndrome caused by E. coli bloody diarrhea that may be followed by
O157:H7, a facultative anaerobic, gram-neg- abdominal pain and short-lived fever. Dur-
ative, rod-shaped bacterium, have elevated ing the next 24 to 48 hours, the diarrhea
this pathogen to a high echelon of concern. increases in intensity to a 4 to 10-day phase
It is uncertain how this microorganism of overtly bloody diarrhea, severe abdomi-
mutated from E. coli, but some scientists nal pain, and moderate dehydration.
speculate that it picked up genes from A life-threatening complication that may
Shigella, which causes similar symptoms. occur in hemorrhagic colitis patients is
This microorganism is shed in the feces of hemolytic uremic syndrome, which may
cattle and can contaminate meat during pro- occur a week after the onset of gastrointesti-
cessing. It is important to establish interven- nal symptoms. Characteristics of this condi-
tion procedures during harvesting and meat tion include edema and acute renal failure. It
processing operations to control the prolifer- occurs most frequently in children less than
ation of this pathogen. Until approval of an 10 years old. Approximately 50% of these
absolute critical control point, such as irra- patients require dialysis, and the mortality
diation, beef should be cooked to 70ºC to rate is 3% to 5%. Other associated complica-
ensure sufficient heat treatment to destroy tions may include seizures, coma, stroke,
this pathogen. A rigid sanitation program is hypertension, pancreatitis, and hypertension.
essential to reduce foodborne illness out- Approximately 15% of these cases lead to
breaks from this microorganism. early development of chronic kidney failure
44 PRINCIPLES OF FOOD SANITATION

and/or insulin-dependent diabetes, and a though this pathogen survives a low pH well.
small number of cases may recur (Siegler The minimum pH for E. coli O157:H7 is 4.0
et al., 1993). to 4.5. The survival of E. coli O157:H7 in
Thrombotic thrombocytopenic purpurea acidic foods is important, as several out-
is another illness associated with E. coli breaks have been associated with low levels
O157:H7. It resembles hemolytic uremic syn- surviving in acidic foods, such as fermented
drome, except that it normally causes renal sausages, apple cider, and apple juice. This
damage, has significant neurologic involve- pathogen has been shown experimentally to
ment (i.e., seizures, strokes, and central nerv- survive for several weeks in a variety of
ous system deterioration), and is restricted acidic foods, such as mayonnaise, sausages,
primarily to adults. and apple cider. Survival in these foods is
Ground beef has been the food most often extended when stored at a refrigerated tem-
associated with outbreaks in the United perature (Zhao et al., 1995a).
States. Dry-cured salami has been associated The destruction of E. coli O157:H7 can be
with an outbreak revealing that low levels of accomplished by cooking ground beef to
this pathogen can survive in acidic fermented 72ºC or higher, or incorporating a procedure
meats and cause illness. Other foods associ- that kills this pathogen in the manufacture of
ated with this pathogen are unpasteurized fermented sausages or the pasteurization of
apple juice and cider. The largest reported E. apple cider. According to Buchanan and
coli outbreak, which caused thousands of ill- Doyle (1997), the HACCP system is the most
nesses, occurred in Japan in 1996 and was effective means for systematically developing
associated with radish sprouts. Alfalfa food safety protocols that can reduce infec-
sprouts have been implicated in an outbreak tion from this pathogen. The low incidence
in the United States. Drinking water and of this pathogen limits the utility of direct
recreational waters have been vehicles of sev- microbial testing as a means of verifying the
eral E. coli O157:H7 outbreaks (Doyle et al., effectiveness of HACCP.
1997).
Listeriosis
Zhao et al. (1995b) found that 3.2% of
dairy calves and 1.6% of feedlot cattle tested Listeria monocytogenes is an especially
were found to be positive for E. coli dangerous pathogen because it can survive at
O157:H7. Deer have been found to be a refrigerated temperatures. Previously, liste-
source of this pathogen, and the transmis- riosis has been considered rare in humans.
sion of this microorganism may occur However, foodborne outbreaks since the
between deer and cattle. Fecal shedding of 1980s have increased public health concern
this pathogen has been found to be transient over this pathogen. Listeriosis causes an esti-
and seasonal (Kudva et al., 1995). The preva- mated 2,500 serious illnesses and 500 deaths
lence of E. coli O157:H7 in feces has been annually (CFSAN, FSIS, 2001). Individuals
found to peak in the summer and during in certain high-risk groups are more likely to
spring through fall on the hide (Barkocy- acquire listeriosis. Pregnant women are
Gallagher, 2003). approximately 20 times more susceptible
It appears that E. coli O157:H7 can grow than other healthy adults (Duxbury, 2004).
at 8 to 44.5ºC with an optimal temperature L. monocytogenes is an opportunistic
of 30 to 42ºC. Growth rates are similar at pH pathogen, as it is not expected to cause
values between 5.5 and 7.5 but decline rap- severe disease in healthy individuals with
idly under more acidic conditions even strong immune systems (Russell, 1997).
The Relationship of Microorganisms to Sanitation 45

This microorganism is a facultative gram- monocytes, macrophages, or polymorphonu-


positive, rod-shaped, non-spore-forming cleus leukocytes, it can evade host defenses
microaerophilic (5 to 10% CO2) bacterium. and grow.
L. monocytogenes, a ubiquitous pathogen, Human listeriosis may be caused by any of
occurs in human carriers (ca. 10% of the 13 serotypes of L. monocytogenes, but those
population) and is found in the intestinal most likely to cause illness are 1/2a, 1/2b, and
tracts of over 50 domestic and wild species 4b (Farber and Peterkin, 2000). Most cases
of birds and animals, including sheep, cattle, of listeriosis are sporadic. This illness prima-
chickens, and swine, as well as in soil and rily affects pregnant women, infants, people
decaying vegetation. Other potential sources over 50 years old, those debilitated by a dis-
of this microorganism are stream water, ease, and other individuals who are in an
sewage, mud, trout, crustaceans, houseflies, immunocompromised state of health.
ticks, and the intestinal tracts of sympto- Meningitis or meningoencephalitis is the
matic human carriers. This pathogen has most common manifestations of this disease
been found in most foods, from chocolate in adults. This disease may occur as a mild
and garlic bread to diary products and meat illness with influenza-like symptoms, sep-
and poultry. Elimination of Listeria is ticemia, endocarditis, abscesses, osteomyelitis,
impractical and may be impossible. The crit- encephalitis, local lesions, or minigranulomas
ical issue is how to control its survival. (in the spleen, gall bladder, skin, and lymph
The optimal temperature range for the nodes) and fever. Fetuses of pregnant women
proliferation of this microbe is 30 to 37ºC; with this disease may also be infected. These
however, growth can occur at a temperature women might suffer an interrupted pregnancy
range of 0 to 45ºC. This microorganism is or give birth to a stillborn child. Infants who
considered to be a psychrotrophic pathogen, survive birth may be born with septicemia or
which grows well in damp environments. L. develop meningitis in the neonatal period.
monocytogenes is very tolerant of environ- The fatality rate is approximately 30% in new-
mental stresses compared to other vegetative born infants and nearly 50% when the infec-
cells and has a high vegetative cell heat resist- tion occurs in the first 4 days after birth.
ance. It grows in over 10% salt and survives Mascola et al. (1988) reported that liste-
in saturated salt solutions. This pathogen riosis is dangerous to persons with AIDS.
will grow twice as fast at 10ºC as at 4ºC, sur- Because AIDS severely damages the immune
vive freezing temperatures, and is usually system, those with the disease are more sus-
destroyed at processing temperatures above ceptible to a foodborne illness such as liste-
61.5ºC. Although L. monocytogenes is most riosis (Archer, 1988). Mascola et al. (1988)
frequently found in milk, cheese, and other reported that AIDS-diagnosed males are
dairy products, it can be present in vegeta- more than 300 times as susceptible to liste-
bles that have been fertilized with the manure riosis as those of the same age who were
of infected animals. This microorganism AIDS-negative. The infectious dose for
thrives in substrates of neutral to alkaline L. monocytogenes has not been established
pH but not in highly acidic environments. because of the presence of unknown factors
Growth can occur in a pH range from 5.0 to in persons with normal immune systems that
9.6, depending on the substrate and temper- make them less susceptible to the bacteria
ature. L. monocytogenes operates through than immunocompromised persons. The
intracellular growth in mononuclear phago- infectious dose depends on both the strains
cytes. Once the bacterium enters the host’s, of Listeria and on the individual. However,
46 PRINCIPLES OF FOOD SANITATION

it appears that thousands or even millions of pathogen is likely to be found in home refrig-
cells may be required to infect healthy ani- erators, suggesting the need for regular
mals, whereas 1 to 100 cells may infect those cleaning and sanitizing of this equipment.
who are immunocompromised. The severe A study reported by the Center for Dis-
form of human listeriosis usually does not ease Control and Prevention (Felix, 1992)
occur in the absence of a predisposing infec- found Listeria species present in 64% of 123
tion, although it has been reported that home refrigerators that were checked. The
L. monocytogenes can cause gastroenteritis most effective prevention against listeriosis is
in previously healthy individuals. to avoid the consumption of raw milk, raw
L. monocytogenes can adhere to food con- meat, and foods made from contaminated
tact surfaces by producing attachment fib- ingredients. It is important for pregnant
rils, with the subsequent formation of a women, especially, to avoid contact with
biofilm, which impedes removal during infected animals. Fail-safe procedures for the
cleaning. The attachment of Listeria to solid production of Listeria-free products have
surfaces involves two phases. They are pri- not been developed. Thus, food processors
mary attraction of the cells to the surface must rely on a rigid environmental sanitation
and firm attachment following an incubation program and HACCP principles to establish
period. A primary acidic polysaccharide is a controlled process. The most critical areas
responsible for initial bacterial adhesion. for the prevention of contamination are
This microbe adheres by producing a mass plant design and functional layout, equip-
of tangled polysaccharide fibers that extend ment design, process control operational
from the bacterial surface to form a “glyco- practices, sanitation practices, and verifica-
calyx,” which surrounds the cell of the tion of L. monocytogenes control.
colony and functions to channel nutrients Various studies have demonstrated that
into the cell and to release enzymes and tox- L. monocytogenes is resistant to the effects of
ins. These microbes are also potential con- sanitizers. This pathogen has resistance to
taminants of raw materials utilized in plants, the effects of trisodium phosphate (TSP),
which contribute to constant reintroduction and exposure to a high (8%) level of TSP for
of this organism into the plant environment. 10 minutes at room temperature is required
Utilization of Hazard Analysis Critical Con- to reduce bacterial numbers by 1 log after a
trol Points (HACCP) and other process con- colony has grown on the surface and a
trol practices is the most effective method of biofilm has formed. Furthermore, washing
controlling this pathogen in the processing skin with 0.5% sodium hydroxide has a mini-
environment. The HACCP approach has mal effect on the proliferation of L. monocy-
helped to identify critical points and to eval- togenes. This microorganism is more
uate the effectiveness of control systems resistant to the cooking process than are
through verification procedures. other pathogens, and cooking may not be a
This pathogen is most effectively transmit- definitive means of eliminating the organism
ted through the consumption of contami- from foods. Although L. monocytogenes is
nated food, but it can also occur from susceptible to irradiation, it is not the final
person-to-person contact or by inhalation of solution with regard to eliminating this
this microorganism. For example, a person pathogen from fresh meat and poultry.
who has had direct contact with infected Russell (1997) has recognized that
materials, such as animals, soil, or feces, may although a minimal number of listeriosis
develop lesions on the hands and arms. This cases are reported in the United States each
The Relationship of Microorganisms to Sanitation 47

year, a significant number of those affected is very tolerant of freezing and drying. These
die from the disease. He has identified this bacteria may be present in the intestinal tract
microorganism as a “super bacterium” that and other tissues of poultry and red meat
can survive environmental extremes that will animals without producing any apparent
eliminate other pathogenic bacteria. Thus, symptoms of infection in the animal. This
food processors and foodservice operators microorganism has been an enduring prob-
should focus on reducing the presence of this lem for fresh poultry and has been found on
microorganism in products, even though it is up to 70% broiler carcasses. The epidemic of
nearly impossible to completely eliminate Salmonella enteritidis in the northeastern
this pathogen from the food supply. United States during 1988 was partially
attributable to poultry and shell eggs. A five-
Salmonellosis
fold increase of this serotype has occurred
Salmonellosis is considered a food infec- since the late 1970s. This contaminant
tion because it results from the ingestion of appears to have entered the egg through
any one of numerous strains of living Salmo- hairline cracks and fecal soiling of the shell
nella organisms. These microbes grow in a 5 and ovarian infection in the hen. During the
to 47ºC (37ºC optimal temperature) environ- past, eight food handlers in a grocery store
ment and produce an endotoxin (a toxin in McLean, Virginia, were found to be posi-
retained within the bacterial cell) that causes tive for S. enteritidis, which was attributed to
the illness. The usual symptoms of salmonel- their using cracked eggs for food preparation
losis are nausea, vomiting, and diarrhea, in gourmet foods.
which appear to result from the irritation of Although Salmonella organisms can be
the intestinal wall by the endotoxins. About present in skeletal tissues, the major source of
1 million of these microorganisms must be the infection results from the contamination
ingested for an infection to occur. The time of food by the handlers during processing,
lapse between ingestion and appearance of through recontamination or cross-contami-
symptoms of salmonellosis is generally nation. Salmonellae transferred by the finger-
longer than that of staphylococcal food poi- tips are capable of surviving for several hours
soning symptoms. Mortality from salmonel- and still contaminating food. Thermal pro-
losis is generally low. Most deaths that occur cessing conditions for the destruction of
are among infants, the aged, or those already S. aureus will destroy most species of Salmo-
debilitated from other illnesses. Celum et al. nella. Because of the origin of these bacteria
(1987) reported that salmonellosis may be and their sensitivity to cold temperature, sal-
especially harmful to persons with AIDS monellosis can usually be blamed on poor
and Archer (1988) stated that AIDS patients sanitation and temperature abuse.
are quite susceptible to this foodborne ill-
Shigellosis
ness.
Salmonellae are facultative anaerobic, Shigella gastroenteritis (called shigellosis
gram-negative non-spore-forming, ova- or bacillary dysentery) is an infection with an
shaped bacteria that primarily originate onset time of 1 to 7 days that endures 5 to 6
from the intestinal tract. This pathogen gen- days. Primary symptoms vary with severe
erally grows at an optimum Aw of 0.86 in a cases that may result in bloody diarrhea,
pH range of 3.6 to 9.5 with an optimum mucus secretion, dehydration, fever, and
range of 6.5 to 7.5. A salt concentration of chills. Death may occur among immunocom-
over 2% will retard growth, but this microbe promised individuals, but the mortality rate
48 PRINCIPLES OF FOOD SANITATION

is usually low among others. Foods most activity as low as 0.86 in the presence of ca.
associated with shigellosis are those subjected 20% salt.
to a large amount of handling or those con- It appears that the handling of improperly
taminated with waterborne Shigella. Foods refrigerated food by infected individuals is one
most likely to be infected with this microor- of the greatest sources of contamination. The
ganism are potato, chicken, shrimp and tuna most common foods that may cause staphylo-
salads, and seafood/shellfish. Most of the coccal food poisoning are potato salad, cus-
outbreaks have occurred in foodservice estab- tard-filled pastries, dairy products (including
lishments such as hospital cafeterias and cream), poultry, cooked ham, and tongue.
restaurants and are frequently attributable to With ideal temperature and high contamina-
ineffective hand washing after defecation. tion levels, staphylococci can multiply enough
Shigella are gram-negative, non-spore- to cause food poisoning without noticeable
forming rods that are weakly motile and lac- changes in color, flavor, or odor. S. aureus
tose negative with low heat resistance. organisms are destroyed through heating at
Shigella are generally not hearty and lack 66ºC for 12 minutes, but the toxin requires
resistance to environmental stresses. These heating for 30 minutes at 131ºC. Therefore, the
facultative anaerobes grow from 6 to 48ºC normal cooking time and temperature for
with an optimum temperature of 37ºC. This most foods will not destroy the enterotoxin.
microorganism is primarily of human origin
Trichinosis
and is spread to food by carriers and con-
taminated water. The pH range for Shigella This illness is transmitted to humans by
is 4.9 to 9.3. It requires a minimum Aw of Trichinella spiralis, which can infect the flesh
0.94 with a maximum salt content of 4.0% to of pork and wild game such as bear and
5.0%. Shigella is a highly infectious microor- cougar. Most humans infected by this organ-
ganism since the ingestion of less than 100 of ism are asymptomatic. Symptomatic illness
these bacteria can cause illness. Shigella spp. includes gastroenteritis symptoms including
elaborate a toxin that has enterotoxic, neuro- fever, nausea, vomiting, and diarrhea. Onset
toxic, and psychotoxic activities responsible time is approximately 72 hours with an infec-
for inflammatory intestinal responses. tion time of up to 2 weeks. Initial symptoms
are followed by edema, muscle weakness, and
Staphylococcal Foodborne Illness
pain as the larvae migrate encysting the mus-
S. aureus, a facultative, sphere-shaped, cles. Furthermore, respiratory and neurologi-
gram-positive non-spore-forming microor- cal manifestations may occur. Death may
ganism produces an enterotoxin that causes result if treatment is not administered. Pre-
an inflammation of the stomach and intes- vention is possible through protection from
tines, known as gastroenteritis. Although contamination and cooking to 40ºC with con-
mortality seldom occurs from staphylococcal ventional cookery (i.e., gas and electric heat)
food poisoning, the central nervous system or 71ºC if microwave heating is practiced.
can be affected. If death occurs, it is usually Other destruction methods include irradia-
due to added stress among people with other tion or frozen storage of meat less than 15 cm
illnesses. The bacteria causing staphylococcal thick for 6 days at −29ºC or 20 days at −15ºC.
food poisoning are widely distributed and
Yersiniosis
can be present among healthy individuals.
The pH range for S. aureus is 4.0 to 9.8 with Yersinia enterocolitica, a psychrotrophic
6.0 to 7.0 being optimum. It tolerates a water pathogen, is found in the intestinal tracts and
The Relationship of Microorganisms to Sanitation 49

feces of wild and domestic animals. Other


Foodborne Illness from Arcobacter butzleri
sources are raw foods of animal origin and
non-chlorinated water from wells, streams, Ongoing research is being conducted on
lakes, and rivers. Also, this microorganism this pathogen that is related to the Campy-
appears to be transmitted from person to lobacter species. This microorganism, which
person. Fortunately, most strains isolated is found in beef, poultry, pork, and non-chlo-
from food and animals are avirulent. rinated drinking water, occurs in up to 81%
Y. enterocolitica will multiply at refriger- of poultry carcasses. It is more resistant to
ated temperatures, but at a slower rate than irradiation and more tolerant of oxygen than
at room temperature. This facultative anaer- is C. jejuni and will grow at refrigerated tem-
obic, gram-negative, non-spore-forming rod peratures in atmospheric oxygen.
is heat-sensitive and is destroyed at tempera-
Cryptosporidiosis
tures over 60ºC. However, the growth range
of this pathogen is −2 to 45ºC with an opti- Cryptosporidiosis is caused by Cryp-
mal temperature of 28 to 29ºC. This tosporidium parvum, which is transmitted via
pathogen grows at a pH range of 4.2 to 9.6 fecal contamination of water or food. Onset
and tolerates a high pH effectively. The pres- time is 1 to 2 weeks and the duration is 2
ence of this microbe in processed foods sug- days to 4 weeks. This bacterium forms
gests post-heat treatment contamination. oocysts that persist for long periods in the
Y. enterocolitica has been isolated from raw environment and are resistant to chlorine.
or rare red meats; the tonsils of swine and Oocysts are susceptible to high temperatures,
poultry; dairy products such as milk, ice freezing, dehydration, and sanitizers such as
cream, cream, eggnog, and cheese curd; most ozone, hydrogen peroxide, and chlorine diox-
seafoods; and fresh vegetables. ide. They may be removed from water by fil-
Not all types of Y. enterocolitica cause ill- tration. Symptoms of cryptosporidiosis
ness in humans. Yersiniosis can occur in include watery diarrhea, abdominal pain,
adults but most frequently appears in chil- and anorexia. The recent incidence rate for
dren and teenagers. The symptoms, which this illness was 2.4 cases per 100,000 U.S. res-
normally occur from 1 to 3 days after the idents (Davidson, 2003).
contaminated food is ingested, include
Foodborne Illness from Helicobacter pylori
fever, abdominal pain, and diarrhea. Vomit-
ing and skin rashes can also occur. Abdom- Research results suggest that this
inal pain associated with yersiniosis closely pathogen, which is related to Campylobac-
resembles appendicitis. In food-related out- ter, may cause gastroenteritis and is a
breaks in the past, some children have had causative agent for gastritis, stomach and
appendectomies because of an incorrect intestine ulcers, and stomach cancer in
diagnosis. humans. It is suspected that this microor-
The illness from yersiniosis normally lasts ganism, which is the most common chronic
2 to 3 days, although mild diarrhea and bacterial infection in humans, can swim
abdominal pain may persist 1 to 2 weeks. and resist muscle contractions that empty
Death is rare but can occur due to complica- the stomach during contraction. This bac-
tions. The most effective prevention measure terium is found in the digestive tract of ani-
against yersiniosis is proper sanitation in mals, especially pigs. It is present in 95% of
food processing, handling, storage, and duodenal and in up to 80% of human gas-
preparation. tric ulcer cases, in addition to clinically
50 PRINCIPLES OF FOOD SANITATION

healthy individuals, including family mem- inoculation of surgical wounds with contam-
bers of patients. Sewage-contaminated inated water during the placement of surgi-
water is a source of transmission of this cal dressings.
microorganism (Wesley, 1997).
Vibrio spp.
Legionellosis
Several species of Vibrio, such as Vibrio
Legionella pneumophila is a vibrant bac- parahaemolyticus, Vibrio cholerae, and Vib-
terium that causes Legionnaires’ disease. rio vulnificans, are known pathogens. This
This facultative gram-negative microbe is microbe is a gram-negative, non-spore-
found in contaminated waters in most of the forming, straight to curved facultatively
environment and is becoming a widespread anaerobic rod. V. parahaemolyticus grows at
concern. This bacterium is able to multiply 13 to 45ºC with an optimum range of 22
intracellularly within a variety of cells. The to 43ºC. This microbe grows at pH 4.8 to
dominant extracellular enzyme produced by 11.0 with an optimum range of 7.8 to 8.6,
L. pneumophila is a zinc metalloprotease, while the range and optimum for V. cholerae
also called a tissue-destructive protease, is 5.0 to 9.6 and 7.6 and for V. vulnificus is
cytolysin, or major secretory protein. This 5.0 to 10.0 and 7.8. The minimal Aw is 0.94,
protease is toxic to different types of cells 0.96, and 0.97 for V. parahaemolyticus,
and causes tissue destruction and pul- V. vulnificus, and V. cholerae, respectively.
monary damage, which suggests its involve- The optimal amount of salt is 0.5, 2.5, and
ment in the pathogenesis of Legionnaires’ 3.0 for V. cholerae, V. parahaemolyticus, and
disease. V. vulnificus, respectively. The primary habi-
This microorganism causes 1 to 5% of tat for Vibrio is seawater.
community-acquired pneumonia in adults, The onset time for V. parahaemolyticus
with most cases occurring sporadically. The gastroenteritis is 8 to 72 hours with an aver-
Center for Disease Control and Prevention age of 18 hours. Symptoms include diarrhea
receives 1,000 to 3,000 reports of cases of and abdominal cramps accompanied by
Legionnaires’ disease each year. Most of the nausea, vomiting, and mild fever. Illness
outbreaks have been shown to be caused by duration is 48 to 72 hours with a low mortal-
aerosol-producing devices, such as cooling ity rate. The number of cells required to
towers, evaporating condensers, whirlpool cause illness is 5 to 7 logs.
spas, humidifiers, decorative fountains,
Why Psychrotrophic and Other Pathogens
shower heads, and tap water faucets.
Have Emerged
Water is the major reservoir for Legionella
organisms; however, this microorganism is In addition to improved detection meth-
found in other sources, such as potting soil. ods for emerging pathogens, other reasons
Amoebae and biofilms, which are ubiquitous exist for the emergence of these microbes.
within plumbing systems, have a critical role Examples are:
in the amplification process of supporting
the bacterial growth. 1. Changes in eating habits. Some “organ-
Legionellosis is usually transmitted ically grown” products perceived to be
through the inhalation of Legionella organ- healthy are unsafe. An outbreak of lis-
isms as liquid that has been aerosolized to teriosis was linked to coleslaw that was
respirable size (1 to 5 µm). Occasional trans- made from cabbage fertilized with
mission occurs through other routes, such as sheep manure.
The Relationship of Microorganisms to Sanitation 51

2. Changes in perception and awareness of 7. Changes in the behavior of microorgan-


what constitutes hazards, risks, and isms. Many of the factors responsible
hygiene. Advances in epidemiology, for pathogenicity are determined by
especially the collection of data by plasmids that can be transferred from
computer, have contributed to the one species to another. The emergence
recognition of foodborne listeriosis. of foodborne diseases is the result of
3. Demographic changes. Ill and immuno- complex mutual interaction of many
compromised people are kept alive factors. New microbial hazards can be
much longer, increasing the probability the result of a change in behavior of
of new infections. Tourism and immi- microorganisms not previously recog-
gration may affect the emergence of nized as pathogens and the occurrence
certain disease. of conditions allowing the expression
4. Changes in food production. Large-scale of these changes.
production of raw materials increases
the possibility of creating ecologic
Mycotoxins
niches where microorganisms may
grow and from which they may be Mycotoxins are compounds or metabo-
spread. Fruits and vegetables grown in lites produced by molds that are toxic or
countries with less rigid hygienic prac- have other adverse biological effects on
tices have introduced additional con- humans and animals (Table 3–4). They are
tamination. produced from a wide range of fungi. The
5. Changes in food processing. The use of acute diseases caused by mycotoxins are
vacuum packaging and chill storage called mycotoxicoses. Mycotoxicoses are not
could affect the survival of facultative common in humans. However, epidemiologic
microorganisms. evidence suggests an association between
6. Changes in food handling and prepa- primary liver cancer and aflatoxin, one type
ration. Longer storage life of foods of mycotoxin, in the diet. In large doses,
such as vegetables, salads, soft cheeses, aflatoxins are acutely toxic, causing gross
and muscle foods can give rise to liver damage with intestinal and peritoneal
psychrotrophic pathogens, such as hemorrhaging, resulting in death. Mycotox-
L. monocytogenes. ins may enter the food supply by direct con-
tamination, resulting from mold growth on

Table 3–4 Mycotoxins of Significance to the Food Industry


Mycotoxin Major* Producing Microorganism Potential Foods Involved
Aflatoxin Aspergillus flavus, Aspergillus parasiticus Cereal, grains, flour, bread, corn meal,
popcorn, peanut butter
Patulin Penicillium cyclopium, Penicillium expansanum Appeals and apple products
Penicillic acid Aspergillus species Moldy supermarket foods
Ochratoxin Aspergillus ocharaceus, Penicillium vitidicatum Cereal grains, green coffee beans
Sterigmatocystin Aspergillus versicolor Cereal grains, cheese, dried meats,
refrigerated and frozen pastries
*Other genera and species may produce these mycotoxins.
52 PRINCIPLES OF FOOD SANITATION

the food. Also, entry can occur by indirect is gross liver damage through pale color,
contamination through the use of contami- other discoloration, necrosis, and fat accu-
nated ingredients in processed foods or from mulation. Edema in the body cavity and
the consumption of foods containing myco- hemorrhaging of the kidneys and intestinal
toxin residues. tract may also occur.
Molds that are capable of producing Control of mycotoxin production is com-
mycotoxins are frequent contaminants of plex and difficult. Insufficient information
food commodities. Those that are important exists regarding toxicity, carcinogenicity, and
in the food industry because of potential teratogenicity to humans, stability of myco-
mycotoxin production include members of toxins in foods, and extent of contamination.
the genera Aspergillus, Penicillium, Fusarium, Such knowledge is required to establish
Cladosporium, Alternaria, Trichothecium, guidelines and tolerances. The best approach
Byssochlamys, and Sclerotinia. Most foods to eliminating mycotoxins from foods is to
are susceptible to invasion by these or other prevent mold growth at all levels of produc-
fungi during some stage of production, pro- tion, harvesting, transporting, processing,
cessing, distribution, storage, or merchandis- storage, and marketing. Prevention of insect
ing. If there is mold growth, mycotoxins may damage and mechanical damage throughout
be produced. The existence of mold in a food the entire process—from production to con-
product, however, does not necessarily signify sumption—as well as moisture control, is
the presence of mycotoxins. Furthermore, essential. Mycotoxins appear to be produced
the absence of mold growth on a commodity at an Aw level above 0.83, or approximately
does not indicate that it is free of mycotoxins, 8% to 12% kernel moisture, depending on
because a toxin can exist after the mold has the type of grain. Therefore, rapid and thor-
disappeared. ough drying and storage in a dry environ-
Of the mycotoxins, aflatoxin is considered ment is necessary. Photoelectric eyes that
to pose the greatest potential hazard to examine and pneumatically remove discol-
human health. It is produced by A. flavus ored kernels that may contain aflatoxins are
and A. parasiticus, which are nearly ubiqui- used in the peanut industry to aid in control
tous with spores that are widely disseminated and to avoid the difficult, tedious, and costly
by air currents. These molds are frequently process of hand sorting.
found among cereal grains, almonds, pecans,
Other Bacterial Infections
walnuts, peanuts, cottonseed, and sorghum.
These microorganisms will normally not Other bacterial infections that occur in
proliferate unless these commodities are humans cause illnesses with symptoms simi-
damaged by insects, not dried quickly, and lar to food poisoning. The most common of
not stored in a dry environment. Growth can these infections is caused by the S. faecalis
occur by the invasion of the kernels with bacterium. Although this microorganism is
mold mycelium and subsequent aflatoxin not a proven pathogen, products manufac-
production on the surface and/or between tured from muscle foods and dairy products
cotyledons. have been implicated in some cases of this ill-
The clinical signs of acute aflatoxicosis ness. Similar effects have been reported from
include lack of appetite, listlessness, weight infections caused by E. coli. Enterotoxigenic
loss, neurological abnormalities, jaundice of E. coli is the most common cause of “trav-
mucous membranes, and convulsions. Death eler’s diarrhea,” an illness frequently acquired
may occur. Other evidence of this condition by individuals from developed countries
The Relationship of Microorganisms to Sanitation 53

during visits to developing nations where Another measurement of microbial des-


hygienic practices may be substandard. truction is decimal reduction time (D value).
This value is the time in minutes required
to destroy 90% of the cells at a given tempera-
MICROBIAL DESTRUCTION ture. The value depends on the nature of
the microorganism, characteristics of the
Microorganisms are considered dead medium, and the calculation method for
when they cannot multiply, even after being determining the D value. This value is calcu-
in a suitable growth medium under favorable lated for a period of exponential death of
environmental conditions. Death differs microbial cells (following the logarithmic
from dormancy, especially among bacterial order of death). The D value can be deter-
spores, because dormant microbes have not mined through an experimental survivor
lost the ability to reproduce, as evidenced by curve.
eventual multiplication after prolonged incu- Increased concern about pathogens of
bation, transfer to a different growth medium, fecal origin, such as E. coli O157:H7, has
or some form of activation. been responsible for the investigation and
Regardless of the cause of death, microor- implementation of hot-water spray washing
ganisms follow a logarithmic rate of death, of beef carcasses immediately after harvest-
as in the accelerated death phase of Figure ing as a method of cleaning and decontami-
3–1. This pattern suggests that the popula- nation. Smith (1994) identified the best
tion of microbial cells is dying at a relatively combination (and sequence) of interven-
constant rate. Deviations from this death tions reducing microbial load to be: use of
rate can occur due to accelerated effects from 74ºC water in the first wash and 20 kg/cm2
a lethal agent, effects due to a population pressure and spray wash with hydrogen per-
mixture of sensitive and resistant cells, or oxide or ozone in the second wash (espe-
with chain- or clump-forming microbial flora cially if 74ºC water temperature is not
with uniform resistance to the environment. incorporated in the first wash). Additional
investigations are evaluating the efficacy of
Heat
steam pasteurization/steam-vacuum as a
Historically, heat application has been the technique for microbial reduction of beef
most widely used method of killing spoilage carcasses.
and pathogenic bacteria in foods. Heat pro-
Chemicals
cessing has been considered a way to cook
food products and destroy spoilage and Many chemical compounds that destroy
pathogenic microorganisms. Therefore, microorganisms are not appropriate for
extensive studies have been conducted to killing bacteria in or on a foodstuff. Those
determine optimal heat treatment to destroy that can be used are applied as sanitizing
microorganisms. A measurement of time agents for equipment and utensils that can
required to sterilize completely a suspension contaminate food. As the cost of energy for
of bacterial cells or spores at a given temper- thermal sanitizing has increased, the use of
ature is the thermal death time (TDT). The chemical sanitizers has grown. It is hypothe-
value of TDT will depend on the nature of sized that chlorine disinfection may result
the microorganisms, its number of cells, and from slow penetration into the cell or the
factors related to the nature of the growth necessity of inactivating multiple sites
medium. within the cell before death results. (Addi-
54 PRINCIPLES OF FOOD SANITATION

tional discussion related to this subject is Accelerators provide X-rays or electrons


presented in Chapter 10.) Chlorine, acids, for treatment of food. An accelerator pro-
and phosphates are potential decontami- vides energy to electrons by providing an
nants for microbial load on red meat and electric field (potential energy) to accelerate
poultry carcasses. the electrons. Electrons are atomic particles,
rather than electromagnetic waves, and their
Radiation
depth of penetration in the product is
When microorganisms in foods are irradi- smaller. Therefore, the direct use of electrons
ated with high-speed electrons (beta rays) or is limited to packages less than 10 cm thick
with X-rays (or gamma rays), the log of the (Prestwich et al., 1994).
number of survivors is directly proportional to
Pulsed Light
the radiation dose. The relative sensitivity of a
specific strain of microorganisms subjected to A potential method of microbial reduc-
specific conditions is normally expressed as the tion on both packaging and food surfaces is
slope of the survivor curve. The log10 of sur- the utilization of intense pulses of light.
vivors from radiation is plotted against the Pulsed light is energy released as short, high-
radiation dosage, and the radiation D or D10 intensity pulses of broad-spectrum “white”
value, which is comparable with the thermal D light that can sterilize packaging materials
value, is obtained. The D10 value is defined as and decrease microbial populations on food
the amount of radiation in rads (ergs of energy surfaces. Microorganisms exposed to pulse
per 100 g of material) to reduce the microbial light are destroyed. Reductions of more than
population by 1 log (90%). 8 logs of vegetative cells and 6 logs of spores
The destructive mechanism of radiation is on packaging materials, and in beverages,
not fully understood. It appears that death is and 1 to 3 logs on complex or rough surfaces,
caused by inactivation of cellular compo- such as meat, may be achieved.
nents through energy absorbed within the Pulsed-light flashes are created by com-
cell. A cell inactivated by radiation cannot pressing electrical energy into short pulses
divide and produce visible outgrowth. (Addi- and using these pulses to energize an inert
tional information related to radiation as a gas lamp. The lamp emits an intense flash
sanitizer is presented in Chapter 10.) of light for a few hundred microseconds.
Because this lamp can be flashed many times
Electronic Pasteurization
per second, only a few flashes are required to
Pasteurization is an act or process, usually produce a high level of microbial kill. Thus,
involving heat, which reduces the number of an on-line procedure for food processing can
bacteria in a food product without changing be very rapid.
the chemistry or property of the food. Elec- Pruett and Dunn (1994) reported that the
tron-beam accelerators can be used for elec- incorporation of an acetic acid spray before
tron pasteurization of food products by pulsed-light treatment led to higher levels of
impacting the products directly with elec- pathogen kill. Further analysis of the multi-
trons or optimizing the conversion of elec- hurdle concept is planned using a hot-water
tron energy to X-rays and treating the spray in combination with pulsed light, but
product with these X-rays. For electron treat- the results are unavailable at the time of this
ment, 10 million electron volts (meV) kinetic writing. Past investigations have revealed no
energy is the maximum allowed by interna- nutritional or sensory changes attributable
tional agreement. to pulsed light.
The Relationship of Microorganisms to Sanitation 55

MICROBIAL GROWTH CONTROL Aw to a level that prevents microbial prolifer-


ation. Some dehydration techniques restrict
Most methods used to kill microorganisms the types of microorganisms that may multi-
may be applied in a milder treatment to inhibit ply and cause spoilage. Dehydration is most
microbial growth. Sub-lethal heating, irradia- effective when combined with other methods
tion, or treatment with toxic chemicals fre- of controlling microbial growth, such as salt-
quently causes injury to microorganisms and ing and refrigeration.
impaired growth without death. Injury is
Fermentation
reflected through an increased lag phase, less
resistance to environmental conditions, and In addition to producing desirable flavors,
greater sensitivity to other inhibitory condi- fermentation can control microbial growth.
tions. Synergistic combinations of inhibitory It functions through anaerobic metabolism
agents, such as irradiation plus heat and heat of sugars by acid-producing bacteria that
plus chemicals, can increase microbial sensi- lower the pH of the substrate, the foodstuff.
tivity to inhibitory conditions. Injured cells A pH below 5.0 restricts growth of spoilage
appear to require synthesis of some essential microorganisms. Acid products that result
cell materials (that is, ribonucleic acid or from fermentation contribute to a lower pH
enzymes) before recovery is accomplished. and reduced action of microorganisms.
Microbial growth is inhibited through mainte- Foods that are acidified and heated may be
nance of hygienic conditions to reduce debris packed in hermetically sealed containers to
available to support bacterial proliferation. prevent spoilage by aerobic growth of yeasts
and molds.
Refrigeration
The effect of temperature on microbial
proliferation has been discussed. Freezing MICROBIAL LOAD DETERMINATION
and subsequent thawing will kill some of the
microbes. Those that survive freezing will Various methods are available for deter-
not proliferate during frozen storage. Yet, mining microbial growth and activity in
this method of reducing the microbial load foods. The choice of method depends on
is not practical. Also, microorganisms that the information required, food product
survive frozen storage will grow on thawed being tested, and the characteristics of the
foods at a rate similar to those that have not microbe(s). One of the most important fac-
been frozen. Refrigerated storage can be tors in obtaining accurate and precise
used with other methods of inhibition— results is the collection of representative
preservatives, heat, and irradiation. samples. Because of the large numbers and
variability of microorganisms present,
Chemicals
microbial analyses are less accurate and
Chemicals that increase osmotic pressure precise and, therefore, more subjective than
with reduced Aw below the level that permits are chemical methods of analysis. However,
growth of most bacteria can be used as bac- these results need to be interpreted. An
teriostats. Examples include salt and sugar. excellent information source for rapid test
kits is the AOAC Research Institute that
Dehydration
has certified a large number of test kits.
Reduction of microbial growth by dehy- Technical knowledge and experience related
dration is another method of reducing the to microbiology and food products are

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