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HONEYWELL 2013 Understanding Safety Instrumented Systems
HONEYWELL 2013 Understanding Safety Instrumented Systems
Understanding Safety
Instrumented Systems
Bob Stahl
Today’s Topics
• Functional Safety
• Safety Instrumented Systems
• Safety Instrumented Functions
• Layers of Protection Analysis
• Safety Integrity Level
• Risk Reduction Factor
Safety Layer(s)
PLANT EMERGENCY RESPONSE
Mitigation:
MITIGATION e.g. Fire and Gas
Safety system
Mechanical Mitigation Systems
Safety Instrumented Control Systems
ESD Safety
Safety Instrumented Mitigation Systems
system
PREVENTION
Mechanical Protection System
Process Alarms
Operator Supervision
Safety Instrumented Control Systems Prevention:
Safety Instrumented Prevention Systems e.g. ESD Safety
system
Basic Process Control Systems
Monitoring Systems (process alarms)
Operator Supervision
Process Design
Sensors
PT
TT
V
TT
Final Element
FT
SIS Profit
Personnel Safety
Environmental
Safety
SIS
H o n ey w e ll
PV 6000
SP 6000
AU T O
1
BPCS
UNACCEPTABLE
RISK
FREQUENCY
ACCEPTABLE RISK
SEVERITY
Plane crash –
200 deaths
2 x 10E-3
1 times in 1000 road HIGHER
incidents per year in a large
city, i.e. 1 x 10E-3
Car crash –
2 deaths
1 year)
Frequency (per year)
1 10 100
Severity
Residual
Acceptable risk EUC risk
risk
PFDavg (SIF) =
PFDavg(sensor) + PFDavg (logic solver) + PFDavg (final element)
PFDavg (SIF) =
PFDavg(sensor) + PFDavg (logic solver) + PFDavg (final elements)