Industry BU Drives Domain DRIVES-FT-CC-004 / Rev 2

Altivar Process ATV6x0 – Update

Introduction: The point of this document is to present how to update an

Altivar Process ATV6x0 with the software Kala Flash Tool v1.3.3.3.
This procedure is only valid for the following packages:
- ATV6x0 v1.2IE06 and 1.3IE07 Wall mounting
- ATV6x0 v1.2IE09 and 1.4IE10 Floor Standing

Roles &
Name Date
Responsibility
Author G. PETITGRAND Drive Expert 19/02/2016
Validate
Approve
Revision history
Revision History
Rev Date Author Log of Changes
1 19/02/2016 G. Petitgrand Document initialization
2 26/05/2016 G. Petitgrand Add FSP

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Firmware Update compatibility

● Please refer to Wiki pages regarding firmware update compatibility:

● http://machineautomationwiki/mediawiki/index.php/ATV630_/_ATV650
● http://machineautomationwiki/mediawiki/index.php/ATV630_FSP_/_ATV650_FSP

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Firmware Update information

● Please refer to FAQ section for question relative to:

● Update Altivar Process ATV6x0 with P24
● Update Graphic Display Terminal

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Preparing the Tools

● The firmware update requires the following equipment:

● Kala Flash Tool software v1.3.3.3
● Firmware package (*.fwp)
● Ethernet connection cable
● Modbus PC adapter
● Languages graphic display terminal U0.069 minimum (Link Languages for
VW3A1111)

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Software Information

● Kala Flash Tool v1.3.1.8 is only compatible with *.zip firmware

package (e.g. “ATV6x0 v1.3IE07#15 - Wall mounting #3.zip”)

● Kala Flash Tool v1.3.3.3 is only compatible with *.fwp firmware

package (e.g. “ATV9x0 v1.2IE02#20 - Wall mounting.fwp”)

● Kala Flash Tool v1.3.1.8 and v1.3.3.3 are installed by default in the
same folder (C:\Program Files (x86)\KalaFlashTool)
● If Kala Flash Tool v1.3.1.8 is already installed, change the installation
folder for install Kala Flash Tool v1.3.3.3 (e.g. “C:\Program Files
(x86)\KalaFlashToolv1333”)

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Connection
• Connect a standard Ethernet cable [1]
from your PC to the control block [1]

• Connect the SoMove cable

TCSMCNNAM3M002P from your PC
to the control block [2]

• Supply the drive from the main

supply (not from P24) [2]

NOTE: The firmware update cannot

be done if the drive is in operating
state fault. Verify that the product is
not in operating state fault.

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Verify the product version

● Observe the following instructions to verify the production version.

● Using the Graphic display terminal, go to [Main menu]
● Select [Diagnostics]
● Select [Identification]

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Verify the RP command – Frame Size 6

On some ATV630 frame size 6 the restart product (RP) command cannot
work. Hence, before to update an ATV630 frame size 6, verify the RP
command.

ATV630 frame size 6:

- ATV630D55M3, ATV630D75M3
- ATV630C11N4, ATV630C13N4, ATV630C16N4

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Verify the RP command – Frame Size 6

● Observe the following instructions to verify the RP command:

● Using the graphic display terminal, go to [Main menu]
● Select [My Preferences]
● Select [Access Level]
● Set Access Level to Expert

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Verify the RP command – Frame Size 6

● Go to back to [Main menu]

● Select [Complete settings]
● Select [Error/Warning handling]
● Select [Fault reset]

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Verify the RP command – Frame Size 6

● Select [Product restart]

● Set Product Restart to Yes
● Press and hold down the OK button of the graphic display terminal for 2s

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Verify the RP command – Frame Size 6

● Result of the test:

If the graphic display terminal displays “Connection in Progress” or a blank
screen during more than 30 seconds, then the RP command doesn’t work.

In this case, switch-off then switch-on the Altivar Process in order to restart it
manually. During the update process follow the specific procedure detailed in this
document.

Otherwise the RP command works. Hence, follow the standard procedure to

update the Altivar Process.

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Configuration TCP/IP (computer side)

● Set the Networking properties

according the following instructions
● Enter to the system settings of your
operating system (control panel)
[1]
● Select Network and Internet →
Network and Sharing Center →
Change adapter settings → Local
Area Connection
● Right click into the window
● Select Properties
● Click the Configure button [1]

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Configuration TCP/IP (computer side)

[1]
● In Network Connection Properties
● Select the Advanced tab [1]
● In the Property: list, select Link
Speed & Duplex [2]
● In the Value: list, select Auto
Negotiation [3]
● Click the OK button
[2]
[3]

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Configuration TCP/IP (computer side)

● In the Local Area Connection

Properties window:
● Select Internet Protocol Version 4
(TCP/IPv4) [1]
● Click the Properties button [2]

[1]

[2]

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Configuration TCP/IP (computer side)

● In the Internet Protocol Version 4

(TCP/IPv4) Properties window:
● Select Use the following IP
address
● Enter an IP address like
192.168.0.1 with the exception of
192.168.0.10, and the following
Subnet mask: 255.255.255.0 [1] [1]
● Click the OK button (2]

[2]
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Configuration of Kala Flash Tool

● Launch Kala Flash Tool

● Select Configuration → Edit

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Configuration of Kala Flash Tool

● In the Settings window:

● In Serial in Default Connection
select Serial [1] [1]
● Configure the serial port according
to the drive MBSL connection [2] [2]
● Switch-on the drive, if required
● Click the Test button [3]
● In Package Settings click the …
button [4]

[3]
[4]

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Configuration of Kala Flash Tool

● In Open window:
● Select the firmware update package [1]
● Click the Open button [2]

[1]

[2]
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Configuration of Kala Flash Tool

● In the Settings window:

● Select TCP/IP [1]
● Enter the IP address
192.168.0.10 [2] [1]

[2]

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Configuration of Kala Flash Tool

● In the Settings window:

● Click the OK button [1]

[1]

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Drive Update

● NOTICE: Before to apply the firmware update make sure that the
drive remains supplied during the whole firmware update process
● The Relays R1, R2 and R3 will be not remains in their normal states (NO
– Normally Open or NC – Normally Close) during the firmware update
process

● Failure to follow these instructions can result in equipment

damage.

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Drive Update

● In Kala Flash Tool

● Verify that the right package is
selected [1]
● Verify that the connection port is set [1]
[2] [2]
● Click the Flash button [3]
[4]
NOTE: When you click on Locate button [4],
STATUS LED on the drive HMI turns on for
few seconds, helps you to identify the drive
to which the Kala Flash Tool is
communicating. [3]

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Drive Update

● In FW Update Information
● Click the Continue button [1]

[1]

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Drive Update

● Standard procedure
● Wait for the process to complete

NOTE: The drive will restart several times during the process
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Drive Update

● Specific procedure for frame size 6

As the RP command doesn’t work, 4 manually restarts of the drive have to be
perform.
● During the process, the window below will appear 4 times

● Follow the instruction of the window and wait the process to complete
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FAQ – Powered by P24 - 1/3

● Can I update the Altivar Process ATV6x0 with the P24?

With the P24, the update will be not complete. It will be possible to
update the control blocks but as the main supply is not present, the
power board will be not updated during the process.

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FAQ – Powered by P24 – 2/3

The message below and FWUP state will be displayed on the graphic
display terminal indicating that the flashing process is in pending of the
power only if the ATV6x0 is at least in v1.2IE06 otherwise no message
will be displayed.
As soon as the drive is fed by the main supply, the process will begin
automatically and update the power board (the drive will restart several
times)

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FAQ – Powered by P24 – 3/3

When the process begin, wait for it to complete then press the OK button of the
graphic display terminal

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FAQ – Update Graphic Display – 1/1

How update the Graphic Display Terminal?

To update the language pack of the Graphic Display Terminal:
1 Connect your Graphic Display Terminal to your computer via USB.
2 Unzip the contents of the Zip file on your computer.
3 Open Windows Explorer and copy/paste the "LANG" folder from your
computer to your Graphic Display Terminal.
4 Delete the unwanted languages to limit to 10, the number of
*_labels.ums files in the "LANG" folder
(NOTICE = the max number of languages displayed in the drive is
currently 10).
5 Once the copy/delete is done, safely remove the USB connection of
your Graphic Display Terminal, and unplug it.

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