Professional Documents
Culture Documents
• Transportation services
• Production maintenance
-On-site representatives can be used in a number of functional areas as well.
•Supply Management -An on-site supplier representative can process purchase
transactions between customer and supplier using the customer’s supply management
system and purchase orders.
•Sales-An on-site supplier representative may perform the routine responsibilities of a
traditional sales representative.
•Engineering-Preferred suppliers can reside on-site and are empowered to provide
design support under the supervision of customer engineers.
•Transportation-Overseas transportation modes (surface, air, ocean, foreign brokerage)
may be combined into one location controlled at the customer’s site
-Potential Benefits of On-Site Supplier Representative
•Customer-supplier coordination and integration are increased.
•Supplier personnel work on-site to support the purchaser.
•Supply management staff is increased.
•Supplier in-plant personnel perform various buying and planning activities, allowing
supply management staff to pursue other value-added activities
-The supplier also wins with the following:
•Increased supplier insight into customer needs and access to new designs
•Daily interface with customer personnel concerning current and future customer
needs
•Increased supplier production efficiency
•Increased insight, leading to fewer schedule changes and surprises
•Reduced transaction costs
•Reduced inventory
•On-site material plan development using a customer’s systems in a real-time
mode
-vendor/supplier-managed inventory-is to have the representative assist in managing the
inventory of materials or services, provide technical support, and in some cases even aid in
assembling and producing the product or service
Center-led organizations do not have the total authority that purely centralized units do; getting buy-in
from various business units is implemented through many different enablers. These enablers will be
discussed at both the organization and business unit level. Enablers on the organization level are
mechanisms that permit coordination of common business unit spend categories at a central point. These
organizational enablers have various names in different organizations.
Organizational design refers to the process of assessing and selecting the structure and formal system of
communication, division of labor, coordination, control, authority, and responsibility required to achieve
organizational goals and objectives, including supply management objectives. An effective (or
ineffective) organizational design affects the success of purchasing and inevitably the entire organization.
CENTER-LED ENABLERS
•Corporate Purchasing Councils-comprised of a group of buyers who purchase similar items at
various facilities. A conglomerate organization had been acquiring firms at the rate of one
per month for 10 years and was left with an organization of 280 factories. It was decided a
center-led form of structure with purchasing councils was needed to reduce the firm’s
60,000 suppliers to a manageable number.
•Corporate Steering Committee-will meet periodically and discuss strategies on the company’s
major purchased commodities. Steering committees will also invite large suppliers in for
discussions, negotiations, performance assessments, and forecasts of purchase volumes for
the coming year.
•Regional Buying Groups-most advantageous where geographic concentration exists within a
company. Various facilities within the particular geographic region (e.g., Pacific Northwest,
the Southeast) join forces to negotiate with local and regional sources of common
commodities. Regional buying groups are useful in many service organizations (e.g., banks
and insurance companies), given that they are structured on a regional basis.
•Business Unit Leaders-provides the Business Unit Executive with a direct contact for
information and updates on critical sourcing issues. This communication with the senior
executives at the business unit often facilitates “buy-in” for centralized purchasing
strategies with other business units
•Strategic Sourcing Groups-globally oriented firms these groups are often located by sourcing
region. For example, P&G has strategic sourcing groups at its U.S. headquarters as well as
in Switzerland, Germany, Singapore, China, and South America.
•Consortiums and Group Purchasing Organizations (GPOs)-GPOs provide additional
buying leverage through spend category expertise and contract management skills. A
consortium is a voluntary group where buyers are in the same industry and conduct
business with many of the same suppliers. These industry consortiums are legal
corporations formed to facilitate the purchase of goods and services with the consortium
acting as the third party.
•Lead Division Buying-group of operating units buys common items, typically because they
produce common products.
•Global Sourcing Councils-When a key commodity is purchased by many major business units,
a joint global strategy is beneficial. For example, one large diversified firm with interests in
the defense and automobile parts industry has a worldwide steel-buying committee. The
central corporate headquarters leads the committee, and every major steel-buying location
has a representative on the committee.
4.Determine the sourcing strategy-No single sourcing strategy approach will satisfy the
requirement of all supply managers. Because of this, the purchasing strategy adopted for a
particular item or service will influence the approach taken during the supplier evaluation
and selection process. The considerations developed during the strategy phase need to be
reevaluated during the selection process and will be affected by the quality of the search for
potential suppliers.
CONSIDER SOURCING ALTERNATIVES
•Manufacturer VS. Distributor – the choice of buying directly versus from a distributor is
usually based on four criteria:
(1)the size of the purchase
(2)the manufacturer’s policies regarding direct sales
(3)the storage space available at the purchaser’s facility (4)the extent of services required.
Economically speaking, if all else is equal, the lowest unit price will be available from the OEM.
The distributor buys from the OEM and resells, therefore incurring a transaction cost, and it
must make a profit. Despite the exchange cost, recent trends have increased the role of
distributors in providing the purchaser a low-cost solution.
•Local or National or International Suppliers - International and national suppliers may be
able to offer the best price and superior technical service. Alternatively, local suppliers are
more responsive to the buying firm’s changing needs and can economically make frequent
smaller deliveries. The popularity of just-in-time (JIT) and quick replenishment systems
favor using more local suppliers. International suppliers provide opportunities to attain
dramatic price savings.
•Large or Small Suppliers -Many purchasers prefer to focus on “capability to do the job”
regardless of size. Size does become a factor when one firm decides to leverage its
purchases from one or a few suppliers. In addition, the smaller supplier may not have the
necessary capacity to meet the buyer’s total needs. Leveraging also means that the supplier
must have wide variety in its product or service offerings as well as the ability to service
multiple geographic locations (in some cases worldwide locations).
•Categorizing Suppliers for Multiple or Single or Sole Sourcing - Prior to deciding whether to
use multiple or single sourcing the purchaser reviews the categories of suppliers available
to meet the needed purchase requirement. Unlike purchasing for our individual needs,
professional buyers only place business with suppliers who they have pre-qualified or
approved. A prequalified/approved supplier has met the purchaser’s initial screening and is
deemed worthy of being considered for business.
•Certified suppliers-have had their quality systems extensively audited by the buying
firm and are capable of consistently meeting or exceeding the buyer’s quality needs.
•Partnered suppliers-limited to a select group of suppliers who provide critical high
value items to the firm.
•disqualified suppliers-who no longer meet the buying organization’s standards and will
not be considered for future business until their problems are corrected.
5.Limit Suppliers in the Selection Pool-Once the information has been gathered and the
sourcing alternatives and critical issues assessed, the purchaser may have many potential
sources from which to choose.
•Supplier Risk Management-Anytime a purchase order is placed or contract awarded there will
be a degree of risk to the purchaser. Risk management is the process of identifying
potential negative events, assessing the likelihood of their occurrence, heading off these
events before they occur or reducing the probability they will occur and making
contingency plans to mitigate the con-sequences if they do occur
•Evaluation of Supplier Performance
•Evaluation of Supplier-Provided Information-Buyers often request specific information
directly from potential suppliers. Requests for information involve sending a preliminary
survey to suppliers. The buyer uses this information to screen each supplier and to
determine if the supplier’s capabilities match the buyer’s requirements. Buyers can request
information on a supplier’s cost structure, process technology, market share data, quality
performance, or any other area important to the purchase decision.
6.Determine Method of Supplier Evaluation and Selection-Once an initial cut has eliminated
suppliers that are not capable, the buyer or commodity team must decide how to evaluate
the remaining suppliers, which may appear to be equally qualified. This requires a finer
level of evaluation detail than that used in the initial process. There are a number of ways to
evaluate and select suppliers from the remaining companies in the pool. These include
evaluating supplier-provided information, conducting supplier visits, and using preferred,
certified or partnered suppliers.
•Supplier-Provided Information - As discussed on the previous page, buyers often receive and
evaluate detailed information directly from potential suppliers for the purpose of awarding
a purchase contract. This information may come from requests for quotes or requests for
proposals
•Supplier Visits - A team of cross-functional experts may visit potential suppliers. Although
many sources exist to discover information about a potential supplier, visiting the actual
facility provides the most complete way to ensure an accurate assessment of the supplier.
Site visits are expensive and require buyer time in travel and information collection. They
require at least a day and often several days, to complete. When factoring in travel time and
post-visit reviews, it becomes clear that an organization must carefully select those
suppliers it plans on evaluating. Purchasers often notify suppliers beforehand of any
documentation required during the initial evaluation. The purchaser needs to be alert and
gather all necessary information along with being sensitive to the supplier’s limitations on
restricted information. Regardless of whether the supplier is a potential or existing
supplier, the purchaser should compile this data into a report that is maintained in a data
warehouse or on file for easy retrieval by members of the cross-functional team.
•Key Evaluation Criteria to Be Noted During a Supplier Visit: Management
capability, Total quality management, Technical capability, Operations and
scheduling capability, Financial strength, Personnel relations, E-Systems
capabilities, Technological sophistication and efficiency of the equipment, and ISO
certificates
•Use of Preferred, Certified, and Partnered Suppliers - Using these highly capable suppliers
can simplify the evaluation and selection process. This eliminates the need to perform a
time-consuming evaluation.
• Third Party Information - Information can be a timely and effective way to gain
insight into potential suppliers.
7. Select Supplier and Reach Agreement-final step
KEY SUPPLIER EVALUATION CRITERIA
•Management Capability - It is important for a buyer to evaluate a supplier’s management
capability. A buyer should ask many questions when evaluating a supplier’s management
capability: What is the top management’s vision, strategy, and plan for the business?; Has
management committed the supplier to total quality management (TQM) and continuous
improvement?; Is turnover high among managers?; What is the professional experience and
educational background of the key managers?; Is management customer focused?; What is
the history of labor/management relations?; Is management making the necessary
investments in people, equipment, and technology that are required to sustain and grow the
business?; Has management prepared the company to face future competitive challenges,
including providing employee training and development?; Does management put a priority
on supply chain management?
•Employee Capabilities - This part of the evaluation process requires an assessment of non-
management personnel. A purchaser should consider these points: The degree to which
employees are committed to quality and continuous improvement; The overall skills and
abilities of the workforce; Employee-management relations; The frequency of work
stoppages because of strikes or walkouts; Worker flexibility; Employee morale; Workforce
turnover; Willingness of employees to contribute to improved operations
•Cost Structure - Evaluating a supplier’s cost structure requires an in-depth understanding of a
supplier’s total costs, including direct labor costs, indirect labor costs, material costs,
manufacturing or process operating costs, and general overhead costs.
•Total Quality Performance, Systems, and Philosophy - A major part of the evaluation process
addresses a supplier’s quality management processes, systems, and philosophy. . Buyers
evaluate not only the obvious topics associated with supplier quality (management
commitment, statistical process control, defects) but also safety, training, and facilities and
equipment maintenance.
•Process and Technological Capability - Supplier evaluation teams often include a member
from the engineering or technical staff to evaluate a supplier’s process and technological
capability. Process consists of the technology, design, methods, and equipment used to
manufacture a product or deliver a service
•Sustainability and Environmental Compliance - According to P&G, sustainability is about
ensuring a better quality of life now and for generations to come, and it encompasses both
social and environmental responsibility. It encompasses the entire supply chain from
suppliers through manufacturing and to the end consumer. -Ongoing
sustainability practices and top management support for sustainable practices, including a
Corporate Responsibility Report; The company’s current and projected CO2 emissions;
Attainment of ISO 14000 certification; Evidence of measuring or requiring sustainable
practices by their suppliers; Formal hazardous and toxic waste reduction programs exist;
Purchasing recycled materials and implementation of practices encouraging recycling and
reuse in internal operations; Disclosure of any environmental infractions; Programs to
control or eliminate ozone-depleting substance
•Financial Stability - An assessment of a potential supplier’s financial condition should occur
during the initial evaluation process. Some purchasers view the financial assessment as a
screening process or preliminary condition that the supplier must pass before a detailed
evaluation can begin. An organization may use a financial rating service to help analyze a
supplier’s financial condition.
•Scheduling and Control System - Scheduling includes those systems that release, plan, and
control a supplier’s production or service process
•E-Commerce Capability - The ability to communicate electronically between a buyer and
seller is now becoming a requirement during supplier selection. Firms decide how this
electronic linkage will be implemented. Three major alternatives are: (1) Internet based
software platforms. (2) electronic data interchange (EDI); or (3) a combination of EDI and
Internet based software.
•Supplier’s Sourcing Policies, Strategies, and Techniques - The concept of understanding a
supplier’s suppliers is part of integrated supply chain management.
•Longer-Term Relationship Potential - A supplier’s willingness to move beyond a traditional
purchasing relationship should be part of the evaluation process for items and services
where a longer-term relationship might be beneficial. Successful longer-term relationships
require asking much deeper questions. These include: Has the supplier indicated a
willingness or commitment to a longer-term relationship?; Is the supplier willing to commit
resources specific to this relationship?; Does the supplier have the technical expertise to
contribute to the relationship?; What does the supplier bring that is unique?; Will the
supplier engage in joint problem solving and improvement efforts?; Will there be free and
open exchange of information across the two companies?; How much future planning is the
supplier willing to share?; Is the need for confidential treatment of information taken
seriously?; Is the corporate culture similar between the two parties?; How well does the
supplier know our industry and business?; Will the supplier share cost data?; Is the supplier
willing to come to us first with innovations?; Is the supplier willing to commit capacity
exclusively to our needs?; Do both parties share a commitment to understanding each
other’s problems and concerns?
BUYER-SPECIFIC BARRIERS
-uncertainty in top-level support
•The buying company’s purchase does not justify the investment in development.
•No immediate benefit to supplier development is evident to the buying organization
•kaizen-continuous improvement
•Importance of Purchased Item does not justify development efforts
•lack of executive support within the buying organization for supplier development
BUYER-SUPPLIER INTERFACE BARRIERS
-largely caused by problems in communication, alignment, culture, and trust
•Supplier is reluctant to share information n cost or processes
•confidentiality inhibits information sharing
•supplier does not trust the buying organization
•organizational cultures are poorly aligned
•not enough inducements to participate are provided to the supplier
SUPPLIER-SPECIFIC BARRIERS
-Suppliers can fail to recognize the benefits of supplier development, largely because they see
improvement projects as an attempt to reduce prices.
•Lack of commitment on the part of the supplier’s management.
•Supplier’s management agrees to improvements but fails to implement the proposals.
•Supplier lacks engineering resources to implement solutions.
•suppliers are not convinced developments will bring benefits to them
•Supplier lacks the required information system.
•Supplier lacks employee skills to implement solutions.
Supply Base Risk-process of identifying, assessing, and mitigating the risks of an organization’s
supply chain.
Common sources of risk-External and internal factors
How can they be managed effectively? by having or building new strategies.
CATEGORIES OF SUPPLY BASE RISK:
•Political Risk-(ex. Labor problems, government actions and decisions, country stability)
•Market Risk - (ex. Commodity prices or changes in equity prices)
•Sourcing Risk - (ex. Process simplification, supplier defaults)
•Financial Risk - (ex. Operational risk, and currency exchange rates)
•Scenario Analysis-allows a buying organization to react more quickly when supply
chain events occur by already having previously prepared plans and proposed
responses in place in advance of the actual risk event
Steps in Performing a Scenario Analysis
•Identification of a specific issue or situation that would negatively impact the
organization.
•Consideration of stakeholders impacted should a risk scenario occur
•Establishment of base line conditions
•Classification and analysis of potential risk scenarios as to severity and
disruptive impact
•Creation of viable working strategies and plans to allow for quick response
•Identification and monitoring of key risk event “triggers” on an ongoing basis
•Periodic review of risk scenarios and corresponding contingency plans
•currency hedging-managing transaction exposure
•currency options-expensive, can also be utilized to minimize the negative impact of
shifts in currency exchange rates
•supply chain risk management (SCRM)-how supply chain members communicate and
collaborate regarding sources of risk, utilizing risk management tools to mitigate
and minimize risk and uncertainty across the supply chain
Supply Chain Risk Management System Capabilities
•Real-time visibility of the supply chain
•Event recognition and early warning of a risk event
•A broad collection of real-time supply chain analytics
•Simulating models of risk events
•Collaborating with the right personnel across time and distance
•Critically evaluating various competing scenario responses
•Supplier Company Level Risk - (ex. Delays from suppliers, organizational and operational
issues)
Common Contingency Management Tools
•Inventory - act as a buffer between buyer and supplier to guard against unforeseen
supply disruptions, demand variability, and order cycle variability.
•Multiple Sourcing – this may result in a more competitive marketplace and provides the
buyer with alternative sources of supply in the event that a supplier is unable to
fulfill its contractual performance obligations.
•Use of Third-Party Intermediaries - this can solve the problem of having not enough
expertise and/or experience to manage import transactions.
WORLDWIDE SOURCING
Globalization-“interdependence,” “connectivity,” and “integration of economies” in social,
technical, and political spheres.
Globalization- Changing Supply Strategy in a Dynamic World Economy
•Information now circles the globe with such ease that 245,000 employees located in India are
housed in call centers scheduling airline flights, soliciting credit card customers, and
answering questions about mortgages and insurance policies.
•Technology will also accelerate globalization
•In supply management, the cost/price benefits associated with sourcing in developing countries
are a significant motivation for remaining competitive in an increasingly global
environment.
•cost/price savings are the number one reason for global sourcing.
•Other important benefits realized are availability, quality, and (to a lesser extent) innovation.
Once a firm establishes sourcing roots in these countries, it facilitates entry to marketing
and selling opportunities. Many larger multinationals take a more global perspective by
seeking to supply their worldwide operations with common sources of supply at the lowest
worldwide cost, and they are developing centralized and globally coordinated supply
organizations to support these efforts.
Changing Global Dynamics Create Challenges
-Globalization is changing the structure of many marketplaces as global companies extend their
reach into all markets.
- Supply managers must remain vigilant to how globalization affects their sourcing efforts.
•Outsourcing- involves contracting with independent suppliers outside the organization
(domestic or foreign) to provide products or services that were performed inside the
organization
•Offshoring- involves contracting with independent suppliers located outside geographic
boundaries of the United States for these goods and services
•Re-shoring-2011; bringing offshored products, goods or services back to the country of origin
•Nearshoring- is relocating sourcing to countries geographically closer to the United States.
•International Purchasing-Relates to a commercial purchase transaction between a buyer and a
supplier located in different countries.This type of purchase is typically more complex than
a domestic purchase. Organizations must contend with lengthened lead times, increased
rules and regulations, currency fluctuations, customs requirements, and a host of other
variables such as language and time differences.
•Global Sourcing-Involves proactively integrating and coordinating common items and
materials, processes, designs, technologies, and suppliers across worldwide purchasing,
engineering, and operating locations. Effectively implementing effective global sourcing
requires continually assessing the proper location of the supply base. Thus effective global
sourcing will require consideration of three major strategies offshoring, re-shoring, and
nearshoring. Effective implementation of these strategies should align with and support the
organizational goals.
•Worldwide Sourcing-process of purchasing from other countries
•Foreign, offshore, or global-referring to suppliers in countries outside the geographic borders
of the organization’s home country in which they are headquartered.
Worldwide Sourcing Timeline
From a historical perspective, the oil embargo of the 1970s, coupled with shortages of other basic
materials, forced supply managers to search overseas for suppliers. Many offshore
producers were also becoming quality and cost leaders across a number of industries.
During the mid 1970s purchasers were buying production machinery and equipment, chemicals,
and mechanical and electrical components from offshore suppliers. These sourcing efforts
were focused mainly on transactions with other developed nations such as Western Europe,
Japan, and Canada
During the mid-1980s, the value of the U.S. dollar increased dramatically against other
currencies. U.S. imports became less expensive, and U.S. firms found it difficult to export
and compete in world markets.
In 1987, the end of the Cold War led to the opening of trade with emerging markets in Russia,
Eastern Europe, and China, which in turn led to the development of new markets and new
sources of supply. Furthermore, import and export restrictions have been lessening, partly
as a function of the General Agreements on Tariffs and Trade (GATT) agreement.
The North American Free Trade Agreement, passed in 1993, has also resulted in a dramatic
increase in trade among the United States, Canada, and Mexico.
In the new millennium the impact of technology further flattened the world by making distance
less relevant when contracting with offshore sources.
Each company will pursue a slightly different global sourcing strategy. Exhibit 10.2 highlights
the key evaluation criteria that can affect the decision offshore, nearshore or re-shore.
The important lesson from this brief discussion is that supply managers must continually
reevaluate their major supply strategies with an emphasis on how the strategy impacts
company revenues based on looking total cost of ownership.
Favorable candidates for offshoring possess certain characteristics and include items that: are
labor intensive standard products; have a low shipping cost to value ratio and are sold in
very competitive price driven markets.
Candidates for nearshoring or re-shoring are those items that: require flexibility of output
because of schedule uncertainty; need to have assurances regarding product safety; can be
sold at premium prices and; have a high shipping cost to value ratio.
WHY SOURCE WORLDWIDE
•Cost-savings are one of the main advantages of global sourcing. Many foreign suppliers and
manufacturers offer their services at a competitive price, especially in low-cost regions
•Access to Product and Process Technology-gaining access to the most current technology
leaves many companies with little choice except to pursue worldwide sourcing
•Quality
•Access to the only source available
•Introduce competition to domestic suppliers-can diminish a supplier’s power and break
certain practices unfavorable to purchasers
•React to buying patterns of competitors
•Establish a market presence in another country
Currency Fluctuations-can have significant impact on the price paid for the item
OVERCOMING BARRIERS TO WORLDWIDE SOURCING
•education and training-can generate support for the process as well as help overcome the
anxiety associated with change
•publicizing success-can also show the performance benefits that worldwide purchasing
provides
•technologies-reduce communication barriers surrounding the worldwide sourcing
•measurement and reward system-can encourage sourcing from the best suppliers worldwide
•third-party or external agents-can also help to overcome barriers to international purchasing,
particularly when first starting out
•top management support
Countertrade-refers to all international and domestic trade where buyer and seller have at least
a partial exchange of goods for goods
TYPES OF COUNTERTRADE
1.Barter-The oldest and most basic form of trading is barter, a process that involves the straight
exchange of goods for goods with no exchange of currency. It requires trading parties to
enter into a single contract to fulfill trading requirements. Despite its apparent simplicity,
barter is one of the least-practiced forms of countertrade today.
2.Counterpurchase-Counterpurchase requires a selling firm to purchase a specified amount of
goods from the country that purchased its products. The amount of counterpurchase is a
percentage of the amount of the original sale. This requirement usually ranges from 5 to 80
percent of the total value of the transaction but can actually exceed 100 percent under some
circumstances.
3.Offset-Offset agreements, which are closely related to counterpurchase, also require the seller
to purchase some agreed-upon percentage of goods from a country over a specified period.
However, offset agreements allow a company to fulfill its countertrade requirement with
any company or industry in the country.
4. Buy-back/compensation trading-Buy-back occurs when a firm physically builds a plant in
another country or provides a service, equipment, or technology to support the plant. The
firm then agrees to take a portion of the plant’s output as payment. Countries lacking
foreign exchange for payment but rich in natural resources can benefit from this type of
countertrade arrangement. Opportunities exist for Western companies to provide the plant,
equipment, and expertise to bring resources to market.
5. Switch Trading-This form of countertrade involves the use of a third-party trader to sell
earned counterpurchase credits. Switch trading occurs when a selling company agrees to
accept goods from the buying country as partial payment. If the selling company does not
want the goods from the country, it can sell, at a discount, the credits for these goods to a
third-party trader, which sells or markets the goods. Countries lacking foreign exchange for
payment but rich in natural resources can benefit from this type of countertrade
arrangement. Opportunities exist for Western companies to provide the plant, equipment,
and expertise to bring resources to market.