OMSM CompactClean - TO USCG

Document ID: 161335 Revision: D Version: 64 Last modified by: Søren Buch Last Modified: 03-04-2020
Operation Maintenance and Safety Manual - OMSM
Operation
Maintenance and
Safety Manual
for
Compact Clean
DESMI Ocean Guard
Page 1 of 98
Table of Contents
1 Manufacturers and OMSM Information _________________________________________________ 9
1.1 Declaration of Conformity ___________________________________________________________________ 9
1.2 About this Operation Maintenance and Safety Manual (OMSM) _________________________ 9
1.3 Point of contact for technical assistance or Telephone Contact__________________________ 10
1.4 DISCLAIMER - Liability ______________________________________________________________________ 10
1.5 DISCLAIMER – Compliance with IMO and USCG discharge standards ___________________ 11
1.6 Copyright ____________________________________________________________________________________ 11
3 Principles of ballast water management system (BWMS) operation________________ 12
3.1 Description of the BWMS, methods and type(s) of technologies ________________________ 12
3.2 The theory of the BWMS Operation________________________________________________________ 13

3.2.1 Start-up _____________________________________________________________________________________________ 13
3.2.1.1 Automated fresh water refilling system __________________________________________________________ 13
3.2.1.2 Recirculation ______________________________________________________________________________________ 14
3.2.2 Ballast operation ____________________________________________________________________________________ 15
3.2.2.1 Parallel UV-Units__________________________________________________________________________________ 16
3.2.3 De-ballast operation ________________________________________________________________________________ 16
3.2.4 Flow regulation and UV effect:______________________________________________________________________ 17
3.2.5 Cleaning in place of the UV-unit (CIP) ______________________________________________________________ 20
3.2.7 Operation procedures_______________________________________________________________________________ 21
3.2.8 Super Primer BWMS Pump _________________________________________________________________________ 21
3.2.9 By-pass of BWMS ___________________________________________________________________________________ 21
3.3 Process or technology limitations of the BWMS __________________________________________ 21
3.4 System Design Limitations of the BWMS __________________________________________________ 21

3.4.1 UV-Intensity (UVI) ___________________________________________________________________________________ 21
3.4.2 Flow Rate (= Treatment rated capacity TRC) _______________________________________________________ 22
3.4.3 Pressure _____________________________________________________________________________________________ 22
3.4.4 Salinity_______________________________________________________________________________________________ 22
3.4.5 Temperature BWMS and ambient __________________________________________________________________ 22
3.4.6 Holding Time ________________________________________________________________________________________ 22
3.5 Locations and conditions for which the BWMS is intended ______________________________ 23
4 Major components and shipboard installation _______________________________________ 24
4.1 General description of the materials used for construction and installation of the BWMS
24
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4.2 Major Components __________________________________________________________________________ 24

4.2.1 List of major components (continued in the following pages) _____________________________________ 24
4.2.1 List of major components (continued) ______________________________________________________________ 25
4.2.1.1 Mechanical Filter__________________________________________________________________________________ 25
4.2.1.2 UV-unit ___________________________________________________________________________________________ 26
4.2.1.3 MAIN PANEL ______________________________________________________________________________________ 26
4.2.2 Arrangement schemes for BWMS __________________________________________________________________ 27
4.2.3 General requirements to the installation of BWMS_________________________________________________ 27
4.2.4 Requirements to piping used internally in BWMS __________________________________________________ 27
4.2.5 Gaskets for assembly of BWMS piping spools______________________________________________________ 27
4.2.6 Design considerations for Pipe spool for Mechanical Filter Back Flush ____________________________ 28
4.2.7 Mounting of Skidmounted BWMS by bolting.______________________________________________________ 28
4.2.8 Mounting of Skidmounted BWMS by welding. _____________________________________________________ 28
4.2.9 Surface treatment after welding on already painted parts. _________________________________________ 28
4.2.10 Handling of equipment _____________________________________________________________________________ 29
4.2.11 Handling of Loose Component Deliveries (LCD) ___________________________________________________ 29
4.2.12 DOG Installation / Maintenance Manuals for Components ________________________________________ 30
4.3 Vessel Type, services and locations where the BWMS is not intended to be used ______ 30
4.4 Maximum and minimum flow and volume capacities of the BWMS ____________________ 31
4.5 Dimensions and weight of the complete BWMS __________________________________________ 31
4.6 Actual or potential effects of the BWMS on the vessel's ballast water system__________ 31
4.7 List of active substances, chemicals or pesticides stored onboard - to be used by the
BWMS _______________________________________________________________________________________________ 31
4.8 Information on whether the BWMS is designed to be used in hazardous locations. ___ 32
5 System and major system components drawings as applicable _____________________ 33
5.1 Process flow diagram(s) of the BWMS _____________________________________________________ 33
5.2 Footprints, drawings, and system schematics showing all major components and
arrangements_______________________________________________________________________________________ 33
5.3 Drawings containing a bill of material for the pumping & piping arrangements BWMS
33
5.4 Treatment application points, waste or recycling streams and sampling points ________ 33
5.4.1 Treatment application points _______________________________________________________________________ 33
5.4.2 Waste or recycling streams _________________________________________________________________________ 33
5.4.3 Sampling point ______________________________________________________________________________________ 33
5.5 Location and sizes of piping and utility connection points to the BWMS _______________ 33
5.5.1 Locations and sizes of Piping _______________________________________________________________________ 33
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5.5.2 Locations for electrical supply to the BWMS _______________________________________________________ 34
5.6 Electrical installation ________________________________________________________________________ 34

5.6.1 Power demand and power consumption ___________________________________________________________ 34
Table 13. Main power consumers in the CompactClean system___________________________________________ 34
5.6.2 EMC and EMI ________________________________________________________________________________________ 34
6 The BWMS’s control and monitoring equipment _____________________________________ 35
6.1 Power demand_______________________________________________________________________________ 35
6.2 Main and local control Panels ______________________________________________________________ 35

6.2.1 Introduction _________________________________________________________________________________________ 35
6.2.2 Alarms and Warnings _______________________________________________________________________________ 36
6.2.3 Recording of operations ____________________________________________________________________________ 36
6.3 Power distribution system __________________________________________________________________ 37
6.4 Power quality equipment ___________________________________________________________________ 37
6.5 Instrumentation and control system architecture _________________________________________ 37
6.6 Process control description _________________________________________________________________ 37

6.6.1 Start up and operation selection____________________________________________________________________ 38
6.6.2 Ballast operation ____________________________________________________________________________________ 39
6.6.3 De-Ballast operation ________________________________________________________________________________ 40
6.6.4 CIP operation________________________________________________________________________________________ 41
6.6.5 Manual operation ___________________________________________________________________________________ 42
6.6.6 Recirculation operation _____________________________________________________________________________ 43
6.6.7 Water filling operation ______________________________________________________________________________ 44
6.6.8 Fresh Water Flush operation ________________________________________________________________________ 45
6.7 Set points, loops, algorithms and alarm settings__________________________________________ 46

6.7.1 Back-Flush Sequence _______________________________________________________________________________ 47
6.8 All devices required for measuring appropriate parameters _____________________________ 48

6.8.1 Pressure Transmitter ________________________________________________________________________________ 48
6.8.2 UV Intensity Sensor _________________________________________________________________________________ 48
6.8.3 UV-Sensor measurement window __________________________________________________________________ 48
6.8.4 Temperature sensor _________________________________________________________________________________ 48
6.8.5 Flow meter __________________________________________________________________________________________ 48
6.8.6 Level switch _________________________________________________________________________________________ 48
6.8.7 Interphase between ship and BWMS to allow for standard start-up _______________________________ 48
7 Standard operating procedures _______________________________________________________ 50
7.1 Layout of HMI (Human-Machine Interface) Main Page___________________________________ 50

7.1.1 Symbol explanation _________________________________________________________________________________ 50
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7.1.1.1 Butterfly and ball valve ___________________________________________________________________________ 50

7.1.1.2 BWMS Pump – for back-flush ____________________________________________________________________ 51
7.1.1.3 Mechanical filter __________________________________________________________________________________ 51
7.1.1.4 Flowmeter ________________________________________________________________________________________ 51
7.1.1.5 UV-unit ___________________________________________________________________________________________ 52
7.2 Functions of PID Page _______________________________________________________________________ 53

7.2.1.1 Visualizing flows __________________________________________________________________________________ 53
7.2.1.2 Active objects _____________________________________________________________________________________ 53
7.2.1.3 Components ______________________________________________________________________________________ 53
7.2.2 Operation Modes (1) ________________________________________________________________________________ 55
7.2.3 Page selection (2) ___________________________________________________________________________________ 56
7.2.3.1 Main Page ________________________________________________________________________________________ 56
7.2.3.2 UV Drivers ________________________________________________________________________________________ 56
7.2.3.3 Trend views _______________________________________________________________________________________ 56
7.2.3.4 Datalog Report ___________________________________________________________________________________ 57
7.2.3.5 BWMS Info ________________________________________________________________________________________ 57
7.2.3.6 Alarms ____________________________________________________________________________________________ 57
7.2.3.7 CIP (optional) _____________________________________________________________________________________ 57
7.2.4 System Status (3) ____________________________________________________________________________________ 58
7.3 Sub-pages and operation ___________________________________________________________________ 60

7.3.1 Alarm Screen ________________________________________________________________________________________ 60
7.3.1.1 Function failure ___________________________________________________________________________________ 62
7.3.1.2 Diagnostics _______________________________________________________________________________________ 62
7.3.2 UV Drivers ___________________________________________________________________________________________ 63
7.3.2.1 Lamp Status (1) ___________________________________________________________________________________ 63
7.3.2.2 Lamp Warnings (2) _______________________________________________________________________________ 63
7.3.2.3 Lamp Faults (3) ___________________________________________________________________________________ 63
7.3.2.4 Set Power (W) (4) _________________________________________________________________________________ 63
7.3.2.5 Process values Lamp (5):__________________________________________________________________________ 64
7.3.2.6 Select Lamp Driver (6):____________________________________________________________________________ 64
7.3.3 Trend Tabs __________________________________________________________________________________________ 65
7.3.4 Data log Report _____________________________________________________________________________________ 66
7.3.4.1 Step 1: Select the file to download. ______________________________________________________________ 66
7.3.4.2 Step 2: Destination _______________________________________________________________________________ 68
7.3.4.3 Step 3: Copy ______________________________________________________________________________________ 69
7.3.4.4 Step 4: Removal of disk___________________________________________________________________________ 70
7.3.5 Lookup Stored Reports _____________________________________________________________________________ 71
7.3.6 BWMS Info __________________________________________________________________________________________ 73
7.3.7 Dimming of the HMI-Screen ________________________________________________________________________ 74
7.4 BWMS start-up and shutdown procedures and times ____________________________________ 75

7.4.1 General ______________________________________________________________________________________________ 75
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7.4.2 Start Ballast Operation (automatic mode) __________________________________________________________ 75

7.4.3 Stop Ballast Operation (automatic mode) __________________________________________________________ 75
7.4.4 Start De-ballast Operation (automatic mode) ______________________________________________________ 76
7.4.5 Stop De-ballast Operation (automatic mode) ______________________________________________________ 76
7.4.6 CIP ___________________________________________________________________________________________________ 76
7.4.7 Water filling (manual mode) ________________________________________________________________________ 76
7.4.8 Start Recirculation (manual mode)__________________________________________________________________ 77
7.4.9 Stop Recirculation (manual mode)__________________________________________________________________ 77
7.4.10 Fresh Water Flush (manual mode) __________________________________________________________________ 77
7.4.11 Manual operation of BWMS equipment (manual mode) ___________________________________________ 77
7.4.11.1 Preconditions for manual operations __________________________________________________________ 77
7.4.11.2 Manual operation of valves ____________________________________________________________________ 77
7.4.11.3 Manual operation of BWMS pump ____________________________________________________________ 77
7.4.11.4 Manual operation of Filter Cleaning Motor ____________________________________________________ 78
7.4.11.5 Manual UV-Lamp control ______________________________________________________________________ 78
7.4.11.6 Use of manual controls ________________________________________________________________________ 78
7.4.11.7 Alarms in manual mode ________________________________________________________________________ 78
7.5 Emergency shutdown and system by-pass procedures ___________________________________ 78

7.5.1 Emergency shutdown procedure automatic initiated by BWMS ___________________________________ 78
7.5.2 Emergency shutdown procedure initiated by operator ____________________________________________ 78
7.5.3 System by-pass procedure__________________________________________________________________________ 78
7.6 Recommendations to achieve treatment objectives ______________________________________ 79
7.7 Operating safety and emergency procedures _____________________________________________ 79
7.8 BWMS Limitations, precautions and set points ___________________________________________ 79
7.9 Instructions on operation, calibration and zeroing of monitoring devices ______________ 79
7.10 Personnel requirements for the BWMS __________________________________________________ 79
7.11 BWMS Log _________________________________________________________________________________ 81

7.11.1 Parameters to be logged in by CompactClean BWMS _____________________________________________ 81
7.11.2 Availability of logged data __________________________________________________________________________ 81
7.11.2.1 BWMS LOG stored on Memory Card in HMI. __________________________________________________ 81
7.11.2.2 BWMS LOG stored on USB stick in front of Main Panel _______________________________________ 81
7.11.3 Limitations of BWMS log____________________________________________________________________________ 81
8 Preventive and corrective maintenance requirements of the BWMS ________________ 82
8.1 Inspection and adjustment procedures ____________________________________________________ 82
8.2 Troubleshooting procedures________________________________________________________________ 84

8.2.1 Trouble shooting when HMI is NOT active _________________________________________________________ 84
8.2.2 Trouble shooting when HMI is active _______________________________________________________________ 84
8.2.3 Trouble shooting on filter ___________________________________________________________________________ 89
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8.2.4 Warnings ____________________________________________________________________________________________ 91
8.3 An illustrated list of parts and spare parts _________________________________________________ 92
8.4 Recommended spare parts to have during installation and operation __________________ 92
8.5 Use of tools and test equipment in accordance with the maintenance procedures_____ 92
8.6 Points of contact for technical assistance. _________________________________________________ 93
9 Health and safety risks by contact with the BWMS __________________________________ 94
9.1 9.1 Health and safety Risks _________________________________________________________________ 94

9.1.1 Safety notifications __________________________________________________________________________________ 94
9.1.2 Safety signs placed on BWMS ______________________________________________________________________ 94
9.1.3 Health and safety Risks during installation _________________________________________________________ 95
9.1.4 Health and safety Risks during operation __________________________________________________________ 95
9.1.5 Health and safety Risks during maintenance _______________________________________________________ 95
9.2 Storage, handling, and disposal of any hazardous wastes ________________________________ 96
9.3 Health and safety certification/training requirements____________________________________ 96
9.4 Material safety data sheets _________________________________________________________________ 97
10 Submittal of new OMSM _____________________________________________________________ 97
11 Overall OMSM Binder Structure Overview __________________________________________ 98
Page 7 of 98
Table of Figures
Figure 1. Treatment procedure of DESMI Ocean Guard - CompactCleanTM. ........................................................................ 12

Figure 2 Start-up PID ................................................................................................................................................................................... 13
Figure 3 Start-up Recirculation ................................................................................................................................................................ 14
Figure 4 Ballast and de- ballast P&ID ................................................................................................................................................... 15
Figure 5 Parallel UV units Diagram ........................................................................................................................................................ 16
Figure 6 Generic Flow Control Curve for CompactClean. Flow is reduced when UVI is below 880 W/m2 ............... 17
Figure 7 Power Consumption Curve ...................................................................................................................................................... 18
Figure 8 Flow control as function of UV-T .......................................................................................................................................... 19
Figure 9 CIP Tank........................................................................................................................................................................................... 20
Figure 10 Flow control as function of measured UVI ..................................................................................................................... 22
Figure 11 Cable segregation..................................................................................................................................................................... 35
Figure 12 Start-up operation .................................................................................................................................................................... 38
Figure 13 Ballast operation ....................................................................................................................................................................... 39
Figure 14 De-Ballast operation ................................................................................................................................................................ 40
Figure 15 CIP operation .............................................................................................................................................................................. 41
Figure 16 Manual operation ..................................................................................................................................................................... 42
Figure 17 Recirculation operation .......................................................................................................................................................... 43
Figure 18 Water filling operation ............................................................................................................................................................ 44
Figure 19 Fresh water flush operation .................................................................................................................................................. 45
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1 Manufacturers and OMSM Information
1.1 Declaration of Conformity

In accordance with EN ISO 17050-1:2010
We
DESMI Ocean Guard A/S

Tagholm 1
DK – 9400 Nørresundby
Denmark
Phone: +45 96328199
www.desmioceanguard.com
hereby declare that:
CompactCleanTM Ballast Water Management System

Total Rated Capacity (TRC) Range: 35 – 3000 m3/h
Has been developed and tested with the aim to meet the requirements contained in:
International Convention for the Control and Management of Ships´ Ballast Water and
sediments, 2004 Regulation D-2 – Ballast Water performance standard
The United States Coast Guard Standards for Living Organisms in Ships’ Ballast Water Discharged
in U.S. Waters (§151.2030)
And that the standards and/or technical specifications referenced below have been applied or considered:
IMO Resolution MEPC.300(72) - 2018 GUIDELINES FOR APPROVAL OF BALLAST WATER
MANAGEMENT SYSTEMS (G8)
The United States Coast Guard Standards for Living Organisms in Ships’ Ballast Water
Discharged in U.S.
Waters (§162.060).
EN IEC 60204-1 Safety of machinery. Electrical equipment of machines. General requirements
IACS E10 Test Specification for Type Approval
LR Lloyds Register has been chosen as Independent Lab for the Type Approval process.
1.2 About this Operation Maintenance and Safety Manual (OMSM)

This Operation Maintenance and Safety Manual (OMSM) contains all important instructions on how to
operate and maintain the Ballast Water Management System (BWMS) in a safe manner.
Read the instructions contained in the OMSM carefully and attentively.
Supplement the operating and technical instructions with any instructions required due to existing
national and international regulations for the prevention of accidents and environmental protection.
Make sure that the operating instructions always are available when using the system.
Page 9 of 98
The operating instructions must be read, understood and applied by every person operating or
maintaining the BWMS.
This OMSM is intended to give a quick overview of how to operate and maintain the BWMS in case of
repair please see the instructions made by the component manufacturers contained in the OMSM
Annex.
1.3 Point of contact for technical assistance or Telephone Contact

Technical Assistance
In case of questions to BWMS, reporting failures, requesting service or spare parts:
Please write an e-mail to our service department and you will get support shortly after.
E-mail: ServiceDOG@desmi.com
Telephone Contact
In case of critical system malfunction and totally shutdown, where there is a risk of not meeting a
discharge standard by next port of call.
Phone: +45 7023 6363
1.4 DISCLAIMER - Liability
No warranties - This Operation Maintenance and Safety Manual (OMSM) is provided “as is” without any
representations or warranties, express or implied. DESMI Ocean Guard (“DOG”) makes no representations or
warranties in relation to this OMSM or the information and materials provided herein.
DOG has made every effort to ensure that this OMSM is accurate; DOG disclaims liability for any inaccuracies or
omissions that may have occurred.
If you find information in this OMSM that is incorrect, misleading, or incomplete, we would appreciate your
comments and suggestions.
Limitations of liability - DOG will not be liable to you (whether under the law of contract, the law of torts or
otherwise) in relation to the contents of, or use of, or otherwise in connection with, this OMSM:
- to the extent that this User Guide is provided free-of-charge, for any direct loss.
- for any indirect, special or consequential loss.
- for any business losses, loss of revenue, income, profits or anticipated savings, loss of contracts or
business relationships, or loss of reputation or goodwill.
These limitations of liability apply even if DOG has been expressly advised of the potential loss.
Exceptions - Nothing in this OMSM disclaimer will exclude or limit any warranty implied by law that it would be
unlawful to exclude or limit; and nothing in this OMSM disclaimer will exclude or limit DOG’s liability in respect
of any:
- death or personal injury caused by DOG’s negligence.
Page 10 of 98
- fraud or fraudulent misrepresentation on the part of DOG.

- matter which it would be illegal or unlawful for DOG to exclude or limit, or to attempt or purport to
exclude or limit, its liability.
Reasonableness - By using this OMSM, you agree that the exclusions and limitations of liability set out in this
OMSM disclaimer are reasonable. If you do not think they are reasonable, you must not use this OMSM.
Other parties - You accept that, DOG has an interest in limiting the personal liability of its officers and employees.
You agree that you will not bring any claim personally against DOG’s officers or employees in respect of any
losses you suffer in connection with the OMSM.
Without prejudice to the foregoing paragraph, you agree that the limitations of warranties and liability set out in
this User Guide disclaimer will protect DOG’s officers, employees, agents, subsidiaries, successors, assigns and
sub-contractors as well as DOG.
Unenforceable provisions - If any provision of this OMSM disclaimer is, or is found to be, unenforceable under
applicable law, that will not affect the enforceability of the other provisions of this OMSM disclaimer.
1.5 DISCLAIMER – Compliance with IMO and USCG discharge standards

To be able to achieve compliance with the relevant discharge standard it is essential that only original Spare
Parts supplied by DESMI Ocean Guard, are installed in the BWMS. All warranty are lost in case that not original
parts are installed.
1.6 Copyright
© DESMI Ocean Guard A/S - 2014/2015/2016/2017/2018/2019/2020 All Rights Reserved
No part of this OMSM or any of its contents may be modified or adapted, without the prior written consent of
the author, unless otherwise indicated for stand-alone materials.
Page 11 of 98
3 Principles of ballast water management system (BWMS) operation
3.1 Description of the BWMS, methods and type(s) of technologies

The CompactCleanTM BWMS consists of two treatment technologies to disinfect the ballast water: Mechanical
filtration and ultraviolet radiation (UV). Due to the highly efficient filtration and UV radiation, the DESMI Ocean
Guard technology can be viewed as an instantaneous treatment that does not affect the ballast tank or the
environment.
Figure 1. Treatment procedure of DESMI Ocean Guard - CompactCleanTM.
The treatment procedure is described in the remaining organisms are exposed to UV irradiation
following: and then it is directed to the ballast water tank.
During a ballast operation the ballast water enters During a de-ballast operation the ballast water is
the vessel and is pumped through the mechanical pumped from the ballast water tank to the UV-unit,
filter, where larger particles and organisms are where any organisms are exposed to UV irradiation
removed from the water. Subsequently the ballast before the treated ballast water is discharged.
water is directed to the UV-unit, where the
Page 12 of 98
3.2 The theory of the BWMS Operation

The system can be fully operated on the HMI of the operations are explained. For controls and
(touchscreen) placed in the main panel or by a procedures see sections 7 and 8 in this OMSM.
remote HMI. In this section the mechanical process
3.2.1 Start-up
Figure 2 Start-up PID
3.2.1.1 Automated fresh water refilling system

The system is equipped with an automatic water ships technical water system. Fresh water flushing
filling and air bleeding system. can be initiated by the operator after ballast or de-
If the UV unit is not completely water filled at startup, ballast operation, to flush the unit through, lower
the level switch activates freshwater filling from the salinity and minimizing the risk of corrosion.
Page 13 of 98
3.2.1.2 Recirculation
Figure 3 Start-up Recirculation
During start-up the lamps need to heat up for a set the system via the backflush pump. The backflush
time before full irradiation is achieved, and in order pump will run at reduced revs during this operation.
to prevent local over-heating, water is circulated in
Page 14 of 98
3.2.2 Ballast operation

The filter is automatically self-cleaning and the The operating pressure after the filter shall not be
material from the ballast water trapped in the filter less than the sum of the pressure loss in the back
will be pumped back to the sea/harbor. The filter is flush pipe and 1.5 bar gauge. The water used for
constructed in a cylindrical form with a basket style cleaning the filter is directed overboard, thus
filter mesh. The filter cleaning is controlled by subtracted from the ballast water stream. If there is
differential pressure measurement. The pump W3- sufficient capacity in the BW pumps. The system
GP1 helps removing the back-flushed sediments automatically flushes when a set differential pressure
overboard. over the filter is reached.
Figure 4 Ballast and de- ballast P&ID
Page 15 of 98
3.2.2.1 Parallel UV-Units

The large flow systems with more than one UV unit will be equipped with three flowmeters, 2 on the inlets to
the UV units and 1 on the filter backflush line. The inlet flow to the large system is monitored as the sum of the
inlet to the two UV units + the filter backflush flow. Valve regulation on the outlet of each UV unit will be used
to ensure both that:
a) the inlet flow to the system does not exceed the system TRC,
b) the flow through one UV unit will not exceed the TRC of the UV unit.
It is possible to combine the flow regulation with valves with RPM regulation of the ballast pump. In such a case
the total flow is regulated by the ballast pump’s RPM, whereas the flow distribution between the two UV units is
regulated with the modulating valves on the outlet of the UV units.
Figure 5 Parallel UV units Diagram
3.2.3 De-ballast operation

During the de-ballast operation the ballast water is Unit. The filter is not used during the de-ballast
pumped directly from the ballast tanks to the UV operation.
.
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3.2.4 Flow regulation and UV effect:

Ultraviolet disinfection requires a minimum dosage Transmission, see Figure 6. This ensures minimum
to be effective. The applied dosage is a function of power consumption and a carefully dosed UV
the UV intensity and the exposure time. These treatment at all times in order to ensure IMO and
parameters are directly affected by flowrate and the USCG compliance. The regulations are all automated
UV Transmission (UVT) of the water to be functions controlled by the BWMS’ PLC. Min UV-I
disinfected. Constant online monitoring of the UV compliance level alarm is triggered when 3.4.1 UV-
intensity inside the UV-unit is used to dim the UV Intensity (UVI) is less than 227 W/m2, and the alarm
lamps in very clear water with high UV transmission, text is: ‘”UV-Intensity too low – system operating out
see Figure 6, whereas flow regulation ensures of approved range”. Operation can continue but the
treatment of very dirty water with low UV system is operating outside its pre-approved range.
Flow control as function of UVI

120,00%
100,00%
Flow, % of full flow (TRC)
80,00%
60,00%
Approved range
40,00%
20,00%
0,00%
0,0 200,0 400,0 600,0 800,0 1000,0 1200,0 1400,0 1600,0 1800,0 2000,0
UVI, W/m2
Figure 6 Generic Flow Control Curve for CompactClean. Flow is reduced when UVI is below 880 W/m2
100 % corresponds to the system max. TRC, i.e.: CompactClean 1000 will treat 1000 m^3/h above 880
w/m2
Page 17 of 98
Power consumption curve

110,0%
100,0%
Power consumption in % of max consumption
90,0%
80,0%
70,0%
60,0%
50,0%
40,0%
30,0%
20,0%
10,0%
0,0%
0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,9 0,95 1
UVT
Figure 7 Power Consumption Curve
When the UVI level is above 1000 W/m2 (approx. percentage (% UVT). UV Transmission varies over
0,66 UVT) the lamps are gradually dimmed to 70% time and from site to site as it is related to the
after which power consumption is not reduced quantity of organics, colloidal solids and other
further. material in the water which absorb and scatter the
UV light as it passes through the water.
UV transmittance, UV transmission or UVT is a
measurement of the amount of ultraviolet light that The approximate relationship between UV-
passes through a water sample compared to the Transmission and flow are presented in Figure 8. The
amount of light that passes through a pure water minimum UVI of 227 W/m2 corresponds roughly to
sample. The measurement is expressed as a 254nm UV-Transmission of 0,40.
Page 18 of 98
Approximate UVT - Flow relationship

120,00%
100,00%
80,00%
60,00%
40,00%
20,00%
0,00%
0 0,05 0,1 0,15 0,2 0,25 0,3 0,35 0,4 0,45 0,5 0,55 0,6 0,65 0,7 0,75 0,8 0,85 0,9 0,95 1
UV-T
Figure 8 Flow control as function of UV-T
Page 19 of 98
3.2.5 Cleaning in place of the UV-unit (CIP)

In order to easily apply descaling liquid to the BWMS, a container for such is built in to the piping system. The
Recirculation mode pumps the descaling liquid through the UV-unit. See. Annex 27.11 for more information.
Cleaning in place will be referred as CIP in all manuals. Both manual and automated systems.
Figure 9 CIP Tank
Page 20 of 98
3.2.7 Operation procedures

When the system is ready, the operator can start the pump, and in case the pump stops, so will the BWMS system.
When the system are shut down, the lamps needs to cool down for approx. 5 min.
Switching between tanks doesn’t require the system and ballast pumps to be shut down, but it can be managed
by the operator, by operating the valves on the onboard BW-System.
For detailed operation details see sect. 7.
3.2.8 Super Primer BWMS Pump

As the PID is constructed, and since the filter is not BWMS pump is a centrifugal pump with high suction
used during de-ballast, it is possible to use the same capability, and a built in dry-run detection in the
pump for both filter back flushing, Warm up + CIP Variable Frequency Drive, making the setup ideal for
recirculation and optional stripping purpose, as the stripping.
mechanical filtration is bypassed on de-ballast. The
3.2.9 By-pass of BWMS

The BW system onboard the ship is usually build with BWMS, which will log the event. This signal can be
one or more bypass possibilities. The BWMS may be hardwired or via Modbus communication. Bypassing
bypassed for internal moving of ballast between the BWMS during (de)ballast will be a non-
tanks for adjusting of trim, heeling or operations. conformity event. Contact Desmi Ocean Guard for
The valves which can create a bypass shall be assistance on bypass surveillance.
monitored and provide a bypass signal for the
3.3 Process or technology limitations of the BWMS

The only known limitation of the BWMS is that the
measured UV-Intensity inside the UV Unit should be
greater or equal to 227 W/m2.
3.4 System Design Limitations of the BWMS

The below limitations are requirements in order to described in this manual in order to secure full
achieve sufficient treatment. Furthermore the compliance. Any non-conformity must be rectified
system must be fully operational and used as prior to operations.
3.4.1 UV-Intensity (UVI)

The CompactClean system will operate at full flow alarm text is: ‘”UV-Intensity too low – system
with a UV Intensity higher or equal to 880 W/m2. At operating out of approved range”. Operation can
lower UVI-value the flow reduction is applied, see continue but the system is operating outside its pre-
Figure 10. Min UV-I compliance level alarm is approved range.
triggered when UVI is less than 227 W/m2, and the
Page 21 of 98
Approved range
Flow control as function of UVI

120,00%
100,00%
80,00%
60,00%
40,00%
20,00%
0,00%
0,0 200,0 400,0 600,0 800,0 1000,0 1200,0 1400,0 1600,0 1800,0 2000,0
UVI, W/m2
Figure 10 Flow control as function of measured UVI
3.4.2 Flow Rate (= Treatment rated capacity TRC)

The flow rate is measured in m3/hour by the flow meter placed on the inlet side of the filter.
Please see 4.4 for further information.
3.4.3 Pressure
The inlet pressure of the Compact Clean BWMS shall be at least 1,3 bar gauge and maximum 10 bar gauge.
BE AWARE:
Inlet pressure to the filter inlet below 1,3 bar gauge will reduce the effectiveness of the backflush process and
subsequently result in a filter malfunction.
It’s recommended to have an operational pressure at 2 bar for heavy sediment areas with extreme filter load.
3.4.4 Salinity
The CompactClean BWMS is intended to be used for treatment of all 3 water salinities: fresh water with a PSU of
0, brackish water and high saline salt water with a PSU of 40 or more.
3.4.5 Temperature BWMS and ambient

The CompactClean BWMS can treat all normal seawater temperatures from artic temperatures below 0 °C, as long
as the water remains in fluid form, to equatorial temperatures up to 50 °C.
The ambient temperature of the BWMS is 0 to 45°C
3.4.6 Holding Time

The minimum required holding time is 2 hours for all salinities and temperatures in both IMO and USCG areas.
Page 22 of 98
3.5 Locations and conditions for which the BWMS is intended

DESMI Ocean Guard CompactClean BWMS is intended to be used for treatment of all 3 water salinities: fresh
water, brackish water and salt water all around the world. The BWMS is intended to be installed in a closed
room protected against heavy seas such as: Machinery spaces, Control room, Accommodation, Pump room,
Holds, Rooms with no heating* May be placed on bulkheads, beams and deck.
*) CAUTION!
Ensure the water inside the BWMS always remains in liquid form. Ice will damage the BWMS system.
Page 23 of 98
4 Major components and shipboard installation
4.1 General description of the materials used for construction and installation of the BWMS
The materials used in the BWMS are suited for use in the marine environment.
Component Component Type Material
Mechanical filter Major component AluBronze C333G
UV Unit Major component AluBronze C333G
Main Panel + Panels in Major component Painted Mild steel
general
Sensors Minor component AISI 316L
Flowmeters Minor component Painted Mild steel
Butterfly Valves Minor component House GGG40+paint, Valve AB2 Liner NBR
Ball Valves Minor component AISI 316L with NBR liner
BWMS Pump Minor component AluBronze C333G
Skid Frame (SKM and Cxx) Minor component Painted Mild steel
Piping (SKM and Cxx) Minor component Hot dip galvanized mild steel or CU-NI
4.2 Major Components
4.2.1 List of major components (continued in the following pages)

PID
Main pipe Drwg. MECHANICAL FILTER1
System Min – Max size2 No.
Flow Generi
[m3/h] [DN] c Item No. Flow DN Main/Back wash
CC 35 8 – 35 DN65 470250 720915 FILTER 35 M3/H DN65/50 BZ-AL
CC 87 15 – 87 DN100 470250 720845 FILTER 87 m3/h DN100/50 BZ-AL
CC 500 50 – 515 DN250 470250 720850 FILTER 515M3/H DN250/65 BZ-AL
CC 750 65 – 770 DN300 470250 720851 FILTER 770M3/H DN300/80 BZ-AL
CC 1000 95 – 1040 DN350 470250 720852 FILTER 1040M3/H D350/80 BZ-AL
CC 1500 126 – 1500 DN 400 470250 720853 FILTER 1500 M3/H D400/80 BZ-AL
CC 2000 126 – 2100 DN 500 470251 720860 FILTER 2100M3/H D500/80 BZ-AL
1
Min. filter size. Filter with larger flowrate may be used instead. When combining multiple filters, the
total flow rate of the filters shall be equal or larger than the total flow rate of the UV treatment units.
2
Min. pipe dimension. Larger pipe dimensions may be used instead, please see PID.
List continued on next page.
Page 24 of 98
4.2.1 List of major components (continued)
UV UNIT MAIN PANEL

Control and Power supply
included
System
Min-Max Flow
[m3/h]1 Item No & Designation Item No & Designation
CC 35 5-135 441354 UV UNIT 135 M3/H C333G 441399 MAIN PANEL 135 M3/H
CC 2000 50-(1000+1000) 441358 UV UNIT 1000 M3/H C333G (2X) 441403 MAIN PANEL 1000 M3/H (2X)
441358 UV UNIT 1000 M3/H C333G(1X) 441403 MAIN PANEL 1000 M3/H (1X)
CC 2500 63-(1000+1500)
441359 UV UNIT 1500 M3/H C333G (1X) 441404 MAIN PANEL 1500 M3/H (1X)
CC 3000 74-(1500+1500) 441359 UV UNIT 1500 M3/H C333G (2X) 441404 MAIN PANEL 1500 M3/H (2X)
1
Please see Users instruction for A27.01 UV Unit in OMSM Annex.
4.2.1.1 Mechanical Filter

The mechanical filter system in the CompactCleanTM system is a standard pressurized filter, which
is installed after the ballast water pump. The filter is automatically cleaned and flushed during
operation, and the concept is that when the pressure difference is passing a set value, the filter
cleans itself. During the automated cleaning, the filter uses some of the filtered water to clean the
filter.
Please see Annex A09 Datasheets/Manuals Automatic Filter
Page 25 of 98
Document ID: 161335 Version: 64 Last modified by: Søren Buch Last Modified: 03-04-2020
4.2.1.2 UV-unit
The UV system consists of a series of UV-units with a number of medium pressure UV-lamps relative to the
designed flowrate. The lamps convert energy to UV light and the applied UV-dose will be regulated by
measuring the UV intensity at a specific location with a UV sensor. In clear to normal water the regulation is
done by reducing the power delivered to the UV-lamps, while the flow through the UV-unit is reduced in
extremely unclear water. The UV-unit is equipped with a fresh water flushing system that protects the system
from corrosion, and could also be used to apply descaling fluid to the unit and the combined stripping
(optional), and back flush pump are able to recirculate the descaling fluid in the unit in order to clean the
quartz tubes of any mineral scaling.
Please see Annex A10 Datasheets/Manuals UV Unit – UV Lamps
4.2.1.3 MAIN PANEL

The BWMS is delivered with a MAIN PANEL which can be placed in a suitable location within a radius of 100
meters. The MAIN PANEL is equipped with a HMI panel, from which the system is controlled and alarms are
visualized. All operations can be done from secondary HMIs in the decks control office or on the bridge, if
option for installing remote control panels is used.
Please see Annex A10 Datasheets/Manuals Main Panel – CPU – HMI
Page 26 of 98

4.2.2 Arrangement schemes for BWMS
The BWMS are specified and configured according to the following available choices. The number of
combinations are tremendous and of that reason all combinations are not specified in a separate BOM today
but will be when requested by the customer.
CC 1000 NEX EAN LCD NOP
─┬────── ─┬─ ─┬─ ─┬─ ─┬─
│ │ │ │ │ Piping
│ │ │ │ ├──────── NOP: NO PIPING (=LCD)
│ │ │ │ ├──────── FZV: PIPING IN HOT DIP GALVANIZED MILD STEEL
│ │ │ │ └──────── CUI: PIPING IN CU-NI
│ │ │ │
│ │ │ │ Delivery
│ │ │ ├──────────── LCD: LOOSE COMPONENT DELIVERY
│ │ │ ├──────────── SKM: SKIDMOUNTED
│ │ │ ├──────────── CNM: CONTAINERRIZED 10’
│ │ │ ├──────────── CNS: CONTAINERRIZED 20’
│ │ │ ├──────────── CNB: CONTAINERRIZED 40’
│ │ │ ├──────────── C2B: CONTAINERRIZED 40’ 2 OFF BWMS
│ │ │ ├──────────── CNG: CONTAINERRIZED 10’HIGH CUBE
│ │ │ ├──────────── CNH: CONTAINERRIZED 20’HIGH CUBE
│ │ │ ├──────────── CNJ: CONTAINERRIZED 24’HIGH CUBE
│ │ │ └──────────── SSI: SHIP SPECIFIC INSTALLATION
│ │ │
│ │ │ Valve actuation
│ │ ├──────────────── EAN: ELECTRICAL ACTUATION OF AUTOMATIC VALVES
│ │ ├──────────────── PNE: PNEUMATIC ACTUATION OF AUTOMATIC VALVES
│ │ └──────────────── HYD: HYDRAULIC ACTUATION OF AUTOMATIC VALVES
│ │
│ │ EX Classification
│ ├──────────────────── NEX: NON-EX
│ └──────────────────── IEX: IECEx EX II 2G Ex IIB T4 Gb
│
│ System and Size
├───────────────────────────── CC 135: COMPACTCLEAN 135
├───────────────────────────── CC 340: COMPACTCLEAN 340
├───────────────────────────── CC 500: COMPACTCLEAN 500
├───────────────────────────── CC 750: COMPACTCLEAN 750
├───────────────────────────── CC 1000: COMPACTCLEAN 1000
└───────────────────────────── CC 1500: COMPACTCLEAN 1500
· CC 35, CC 55, CC 87, CC 190, CC 255, CC 2000
And CC 3000 are available on special request.
4.2.3 General requirements to the installation of BWMS

The following requirements should be always be followed:
· The UV unit should be placed vertical.
· Free working space from the end of the UV Unit for allowing replacement of UV lamps and Quartz
sleeves
· Free space above the filter, for removing the top of the filter. Preferable access to crane or
alternatively mounting of a chain hoist/chain block.
· Access to replacement of UV intensity meter
· Access to service on filter and the BWMS pump
· All components are tightened
4.2.4 Requirements to piping used internally in BWMS

The piping for the BWMS have to designed and manufactured in compliance with the requirements stated by
the class rules issued by the Class Society by which the ship is classed.
When the BWMS delivery type is set to: SKM: Skid mounted and Cxx Containerized piping is included in the
delivery.
The piping is either manufactured in Hot dip galvanized mild steel with slip-on flanges EN 1092-1 Type 1
PN10 or in CU-NI piping with loose Hot dip galvanized mild steel flanges acc. to EN 1092-1 Type 3 PN10.
4.2.5 Gaskets for assembly of BWMS piping spools

When the BWMS delivery type is chosen to: SKM: Skid mounted and containerized the delivered flange
connections uses gaskets with a steel ring with vulcanized NBR rubber.
Page 27 of 98

When the BWMS delivery type is LCD: Loose Components Delivery it is highly recommended to use gaskets
with a steel ring with vulcanized NBR rubber.
4.2.6 Design considerations for Pipe spool for Mechanical Filter Back Flush
The automatically cleaning filter requires an overboard connection in order to dispose of the back flushed
sediments. It is important to consider where the Over Board (OB)-pipe is placed relative to the intake of
ballast water. Ideally the pipe is placed several meters aft of the intake. The risk is that a wrongly placed
overboard pipe creates a short circuit with the intake and the back flush is taken in again, creating an almost
closed loop with a high concentration of sediment as a result, which ends up clogging the filter.
4.2.7 Mounting of Skidmounted BWMS by bolting.

The BWMS delivered as SKM: SKIDMOUNTED are prepared for bolting to foundations / base structure in
vessels.
It is the responsibility of the subcontractor/yard to ensure proper support and alignment of the system. Centre
of gravity will be marked on the arrangement drawing of the BWMS, along with a lifting guide. This should
also serve as guidelines for construction of adequate supporting structures. For the additional loose
components we supply drawings for the components dimensions, their weight and center of gravity.
4.2.8 Mounting of Skidmounted BWMS by welding.

The BWMS delivered as SKM: SKIDMOUNTED are prepared for bolting to foundations / base structure in
vessels. If for some reason the yard/contractors chooses to use electrical welding to mount the BWMS onto
the foundations / base structure instead of bolting, all electrical equipment must be disconnected in order to
avoid overload, and in the end destruction of equipment. If electrical welding is used with all equipment still
mounted on the skid it will be under the yard/contractors own risk.
It will then be the responsibility of the subcontractor or yard to ensure proper support and alignment of the
system. Centre of gravity will be marked on the arrangement drawing of the BWMS, along with a lifting guide.
This should also serve as guidelines for construction of adequate supporting structures. For the additional
loose components we supply drawings for the components dimensions, their weight and center of gravity.
4.2.9 Surface treatment after welding on already painted parts.

If welded, or otherwise modifying of equipment, or any other action which damages the paint, then the paint
must be repaired to the same specifications as original in order to maintain the warranty.
Page 28 of 98

4.2.10 Handling of equipment
When the BWMS is shipped from DESMI, it is packed to prevent damage of the goods. Crated items should
be uncrated with care to avoid damage. Once individual items have been removed from their original packing
in preparation for installation, each component should be handled with all normal precautions to avoid
damage.
All crates and loose freight shipped as part of the BWMS shall be kept indoors, protected from the weather.
No further preservation action is required. Crated material should not be uncrated until immediately prior to
installation.
4.2.11 Handling of Loose Component Deliveries (LCD)

For loose deliveries components we supply drawings for the components footprint, their weight and center of
gravity. It will then be the approved subcontractors responsibility to ensure proper alignment of the system.
Centre of gravity will be marked on final arrangement drawings, along with a lifting guide. This should also
serve as guidelines for construction of adequate supporting structures.
Page 29 of 98
4.2.12 DOG Installation / Maintenance Manuals for Components

For installation guidelines of the individual components supplied with the CompactClean BWMS see annex
OMSM Component
Annex A27 Topic description
A27.1 UV unit
A27.1.1 UV assembly
A27.1.2 Junction box
A27.1.3 UV sensor
A27.1.4 Water Level sensor
A27.1.5 Temperature sensor
A27.2 Filter
A27.2.1 Pressure sensor
A27.3 Backflush pump / Stripping (Optional)
A27.4 Main panel
A27.5 Frequency converter
A27.6 External control box
A27.7 Flowmeter
A27.8 Butterfly valve
A27.9 Ball valve
A27.10 Sample pipe
A27.11 CIP unit
A27.12 External HMI (Optional)
4.3 Vessel Type, services and locations where the BWMS is not intended to be used
The Standard Compact Clean BWMS is not intended to be installed on Warships.
Page 30 of 98

4.4 Maximum and minimum flow and volume capacities of the BWMS
System
Ballast Min. flow De-ballast Min. flow [m3/h]
Max .TRC [m3/h] [m3/h]
CC 35 35 8 5
CC 55 55 10 5
CC 87 87 15 5
CC 135 135 25 5
CC 190 190 35 9
CC 255 255 35 9
CC 340 340 45 9
CC 500 500 50 13
CC 750 750 65 19
CC 1000 1000 95 26
CC 1500 1500 126 38
CC 2000 2000 126 52
CC 2500 2500 126 64
CC 3000 3000 126 76
4.5 Dimensions and weight of the complete BWMS

All relevant dimension and weights are available on the Arrangement drawing
Please see Annex A03 Arrangement Drawings for Project
4.6 Actual or potential effects of the BWMS on the vessel's ballast water system
The BWMS have no actual or potential effects on the vessel's ballast water, ballast water tanks, and ballast
water piping and pumping systems.
4.7 List of active substances, chemicals or pesticides stored onboard - to be used by the BWMS
Type Used for Designation
Active Substances Not used -
Pesticides Not used -
Chemicals Cleaning In Place (CIP) of BWMS Citric Acid
Page 31 of 98

4.8 Information on whether the BWMS is designed to be used in hazardous locations.
The Compact Clean BWMS are delivered in 2 EX Classification configurations:
EX Classification = NEX: NON-EX
Where the BWMS is not designed to be installed and used in hazardous locations.
EX Classification = IEX: IECEx EX II 2G Ex IIB T4 Gb

Where the BWMS, with exception of the Main Panel and Frequency converter, is suitable for using in hazardous
area “Zone 1” as defined in IEC 60079-10-1: Explosive atmospheres – Part 10-1: Classification of Areas –
Explosive gas atmospheres. The Main Panel and the frequency converter is to be to be installed in non-
hazardous area.
EX Equipment are to be EX marked according to Component Overview to be found under OMSM Annex A08.
Installation and service must be performed in compliance with roles of Class Society, IEC 60204-1 and IEC
60364-6. Additionally installation and service of ATEX and IECEX must be performed in compliance with IEC
60079-14, IEC 60079-17 and IEC 60079-19.
The complete OMSM inclusive of all project specific Annexes contains all relevant EX safety instructions.
Page 32 of 98

5 System and major system components drawings as applicable
5.1 Process flow diagram(s) of the BWMS

Process flow diagrams of the BWMS are explained in the P&I Diagram.
Please see Annex A02 P&I Diagram and Component List for Project
5.2 Footprints, drawings, and system schematics showing all major components and
arrangements
Foot prints of major components can be seen on Arrangement drawing.
5.3 Drawings containing a bill of material for the pumping & piping arrangements BWMS
Arrangement drawing contains a bill of material for the pumping & piping arrangements provided
with BWMS. In some cases a Project Specific an additional arrangement drawing for the building in
of the BWMS into the ships Ballast system.
5.4 Treatment application points, waste or recycling streams and sampling points
5.4.1 Treatment application points

The BWMS does not make use of Treatment supplication points. The BWMS is built into the ballast water
piping system. The piping system shall be constructed in such a way that it is possible to bypass the
BWMS.
5.4.2 Waste or recycling streams

The BWMS do not create any waste or recycling streams. During ballasting the filtered materials are
returned to the harbor. It never enters the ships ballast water tanks.
5.4.3 Sampling point

Sampling point specifics for the BWMS can be seen under the Appendices.
Please see Annex A20 Datasheets Sample Points
5.5 Location and sizes of piping and utility connection points to the BWMS
5.5.1 Locations and sizes of Piping

All locations and sizes of piping can be seen in the nozzle schedule on the arrangement drawing.
Please see Annex A02 P&I Diagram and Component List for Project
Page 33 of 98
5.5.2 Locations for electrical supply to the BWMS

Power connections for electrical supply can be seen on each components data sheet in the appendices.
Please see Annex A09 Datasheets-Manuals Automatic Filter
Please see Annex A10 Datasheets-Manuals UV Unit & UV Lamps
Please see Annex A11 Datasheets-Manuals Main Panel
Please see Annex A12 Datasheets-Manuals Pressure transmitter
Please see Annex A13 Datasheets-Manuals UV Sensor and UV Sensor Housing
Please see Annex A14 Datasheets-Manuals Flow meter
Please see Annex A15 Datasheets-Manuals Temperature Sensor
Please see Annex A16 Datasheets-Manuals Level Switch
Please see Annex A17 Datasheets-Manuals Pump and Frequency Converter
Please see Annex A18 Datasheets-Manuals Actuators for butterfly and ball Valves
5.6 Electrical installation
5.6.1 Power demand and power consumption
Table 13. Main power consumers in the CompactClean system
5.6.2 EMC and EMI

The CompactClean BWMS has been tested to comply with IACS E10 specifications regarding electrostatic
discharge, radiated radio frequency interference, conducted low frequency, conducted radio frequency
interference, transients, and radiated and conducted emissions.
It relies on the ship builder and/or subcontractor to classify cables, equipment and to install everything in a
proper manner with the necessary segregation and shielding.
For detailed advice upon the subject please enquire prior to installation.
As standard we have used the table in Figure 11. These distances is under the presumption that adequate
equipment is used for shielding, and that the shielding is properly connected.
Page 34 of 98
Figure 11 Cable segregation.
Class 1 Very sensitive signals. High speed digital and analog communication, strain-gauges, load-cells,
microphones.
Class 2 Less sensitive signals. Analog signals from sensors (4-20mA, 0-10V - shielded), digital communication
and I/O.
Class 3 Slightly electrically noisy cables. 230/400 V power supply. Shielded control circuits.
Class 4 Supply to and from motor controls (DC, AC, step, servo etc.) Welding equipment. Un shielded control
circuits.
Class 5+6 Higher voltage will result in higher classifications
Depending on the quality of Frequency drive it should also be classified in the high class’s.
6 The BWMS’s control and monitoring equipment
6.1 Power demand

See Section 5, 5.7 Electrical Installations.
6.2 Main and local control Panels
6.2.1 Introduction
A Remote HMI (Human machine interface) is systems the user must switch between
used if the user want full control of the systems as only one can be viewed at a time.
CompactClean system from any given The HMI has two separate network
position on the ship. The HMI will feature connections and both of them are in use if one
master/slave function so only one HMI is in HMI remote controls two systems. Network
control at a time, others will still be able to cable length should never exceed 100 meters.
switch between pages and display If the cable exceed 100 meters then either a
information. repeater or with fiber optic cable is needed.
Remote HMI can be installed anywhere on the Data cable specification:
ship, and can remotely control up to two IE FC TP Marine Cable 2x2
systems, although if one HMI is used for two
Page 35 of 98

6.2.2 Alarms and Warnings - Power failure to the BWMS or any
The control system ensures that services subsystem
needed for the proper operation of the BWMS - Failure of any sensor, meter, or recording
are provided through automatic sequences device
and operators are promptly alerted when - Hazardous condition detected by control
conditions warrant human intervention. If system
measured values (pressure, temperature etc.) - Operation below set points of the BWMS
reach a critical level an alarm will occur both for proper treatment will create alarms,
but not shut down the system to prevent
visually on the screen but also audible.
dangerous situations.
The alarms, includes, but are not limited to,
the following conditions:
6.2.3 Recording of operations

The CompactClean system records every operation and the performance of the system during those
operations. System log according to sec. 7.11.3 BWMS Log.
When the system is not in use, it will still monitor if the system is bypassed. It is perfectly legal to bypass the
system for trimming or healing of the vessel, or for an emergency. The BWMS will however log the actions in
case any port state authorities would issue an audit of such. The log-files for previous operations are either
retrievable by removing the SD-memory card in the HMI, or by USB in the front of the cabinet. PDF reports
with summary of each operation are also stored on the SD card for easy export and overview. The capacity for
the SD card should be above 8 GB which means capacity for approximately 5000 operation hours. The SD card
data should be backed up regularly and stored on board the vessel for PSC inspection. The SD card can also
be replaced, but the system should be completely switched off when removing the SD card.
Page 36 of 98

6.3 Power distribution system
Standard power supply, 440 volt x 3 phases
Power supply failure lACS E10:2006
Power supply variations – permanent lACS E10:2006
Power supply variations - transient lACS E10:2006
Insulation resistance (UN>65V) lACS E10:2006
High voltage lACS E10:2006
Electrostatic discharge IEC 61000-4-2:2001
Radiated radio frequency interference IEC 61000-4-3:2006
Conducted low frequency interference IEC 61000-4-16:1998
Conducted radio frequency interference IEC 61000-4-6:2007
Fast transients - Burst IEC 61000-4-4:2004
Slow transients - Surge IEC 61000-4-5:2005
Radiated emission CISPR 16-2-3:2006
Conducted emission CISPR 16-2-1:2008
6.4 Power quality equipment

Power quality is according to lACS E10:2006
Power supply failure lACS E10:2006
Power supply variations – permanent lACS E10:2006
Power supply variations - transient lACS E10:2006
Insulation resistance (UN>65V) lACS E10:2006
High voltage lACS E10:2006
Electrostatic discharge IEC 61000-4-2:2001
Radiated radio frequency interference IEC 61000-4-3:2006
Conducted low frequency interference IEC 61000-4-16:1998
Conducted radio frequency interference IEC 61000-4-6:2007
Fast transients - Burst IEC 61000-4-4:2004
Slow transients - Surge IEC 61000-4-5:2005
Radiated emission CISPR 16-2-3:2006
Conducted emission CISPR 16-2-1:2008
6.5 Instrumentation and control system architecture

Instrumentation and control system architecture is according to IEC 61131-3:2013
6.6 Process control description

The control unit automatically monitors and adjusts optimal treatment dosages or intensities, or other aspects of the
BWMS, and provides control signals to the ballast water system of the vessel to properly provide the necessary treatment.
Page 37 of 98

6.6.1 Start up and operation selection
Figure 12 Start-up operation
Page 38 of 98

6.6.2 Ballast operation
Figure 13 Ballast operation
Page 39 of 98

6.6.3 De-Ballast operation
Figure 14 De-Ballast operation
Page 40 of 98

6.6.4 CIP operation
Figure 15 CIP operation
Page 41 of 98

6.6.5 Manual operation
Figure 16 Manual operation
Page 42 of 98

6.6.6 Recirculation operation
Figure 17 Recirculation operation
Page 43 of 98

6.6.7 Water filling operation
Figure 18 Water filling operation
Page 44 of 98

6.6.8 Fresh Water Flush operation
Figure 19 Fresh water flush operation
Page 45 of 98
6.7 Set points, loops, algorithms and alarm settings

Operational set points, control loops, control algorithms, alarm settings for routine maintenance and emergency
operations will be available on screen at the control panel.
Summary of settings
Block Symbolic Value Unit
FILTER SETUP VALUES BACKFLUSH SET POINT START (diff. press) 0,3 Bar
BACKFLUSH SET POINT STOP (diff. press) 0,1 Bar
LONG FLUSHING OUTLET SET POINT 1* 1,6 bar
LONG FLUSHING OUTLET SET POINT 2* 2,3 bar
NORMAL OUTLET PRESSURE SET POINT 1,0 Bar
FLUSHING OUTLET PRESSURE SET POINT 1,3 Bar
FLUSHING TIME 10 Sec
TOO LONG FLUSHING TIME WARNING 120 Sec
MANUAL FLUSHING TIME **(default) 20 Sec
ALARM SETUP ALARM DELAY LOW FLOW 120 Sec
ALARM LIMIT LOW FLOW 10 %
FLOW CONTROL CURVE UV Max (fixed) 880 W/m²
UV Min (fixed) 227 W/m²
Flow Min (fixed) 7% of Flow Max m³/h
Flow Max (CC135) 100 %
Flow Max (CC1000) 100 %
Flow Max (CC1500) 100 %
DIMMING SETTINGS DIM SETPOINT 1000 W/m²
TEMPERATURE SETUP
UV UNIT TEMPERATURE ERRORLIMIT LOW -2 °C
UV UNIT TEMPERATURE ERRORLIMIT HIGH 50 °C
*)Long flushing but unsuccessful lowering of differential pressure will trigger this higher set point for pressure to
flush the filter mesh with higher pressure. Illustrated in 6.7.1.
**) default value can be overwritten in pop up window.
Page 46 of 98

6.7.1 Back-Flush Sequence
T [sec] P2 [Bar] DP [Bar] P1 [Bar] Remark

0 1 0 1 New Filter - Start up
30 1 0,1 1,1 Clean filter
60 1 > 0,3 1,3 BF Start
75 1 0,1 1,1 BF Stop
90 1 > 0,3 1,3 BF Start
119 1 > 0,3 1,3 DP Still high
120 1,6 > 0,3 1,9 DP Still high after 30 sec, P2 set point raised by
0,6bar
209 1,6 > 0,3 1,9 DP Still high
210 2,3 > 0,3 2,6 DP Still high after 90 sec, P2 set point raised by
another 0,4bar
300 2,3 0,1 2,4 BF Stop
310 1 0,1 1,1 Normal running
Page 47 of 98

6.8 All devices required for measuring appropriate parameters
6.8.1 Pressure Transmitter

Qty. and description: 2 pc. Pressure transmitters are placed in the automatic filter. Pressure
transmitters is connected to the inlet and outlet side of the filter to calculate
the differential pressure over the filter.
ITEM No.: 717641
Datasheets and specs: Please see OMSM Annex A12 Datasheets-Manuals Pressure
transmitter
6.8.2 UV Intensity Sensor

Qty. and description: 1 pc. UV Intensity Sensor is mounted in UV-sensor measurement window
in the UV-unit.
ITEM No.: 720872
Datasheets and specs: Please see OMSM Annex A13 Datasheets-Manuals UV Sensor and UV
Sensor Housing
6.8.3 UV-Sensor measurement window

Qty. and description: 1 pc. UV-sensor measurement window mounted in socket of UV-unit
ITEM No.: 720873
Datasheets and specs: Please see OMSM Annex A13 Datasheets-Manuals UV Sensor and UV
Sensor Housing
6.8.4 Temperature sensor

Qty. and description: 1 pc. Temperature sensor mounted in end flange of UV-unit
ITEM No.: 720871
Datasheets and specs: Please see OMSM Annex A15 Datasheets-Manuals Temperature
Sensor
6.8.5 Flow meter

Qty. and description: 1 pc. Flowmeter is placed in the inlet to the BWMS.
ITEM No.: Various numbers
Datasheets and specs: Please see OMSM Annex A14 Datasheets-Manuals Flow meter
6.8.6 Level switch

Qty. and description: 1 pc. Level switch is placed on the downstream side of the UV unit.
ITEM No.: 720914
Datasheets and specs: Please see OMSM Annex A16 Datasheets-Manuals Level Switch
6.8.7 Interphase between ship and BWMS to allow for standard start-up
When the BWMS has finished its start-up procedure, water-filling and lamps have reach sufficient irradiation output, the
system will submit a run signal to the IPMS to start the pump, and a speed reference if the BW pumps are equipped with
variable frequency drives (VFD). If the BWMS shuts-down either by user, alarms or power cut-out, the signal will no
longer be active, and the ship IPMS can stop the pump.
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If the vessel doesn’t have an electronic IPMS or Coms system, the operator will wait for a ready signal on the HMI
operator panel and operate the pump manually according to the HMI instructions.
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7 Standard operating procedures
7.1 Layout of HMI (Human-Machine Interface) Main Page

When the system powers up, the first view of the screen will be the Main Page, which displays the PID layout of the
system.
7.1.1 Symbol explanation
7.1.1.1 Butterfly and ball valve
Butterfly valve
Color / symbol Explanation
Blue No action, no limit switch active.
White Closed
Green Open
Blinking green Opening
nuance
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Blinking white/grey Closing
Yellow triangle Warning – Long time for moving to position without activating limit
switch
Red triangle Alarm – No action, the spade doesn’t leave the limit switch
7.1.1.2 BWMS Pump – for back-flush
BWMS Pump
Blue No communication.
White motor Stopped
Green motor Running
Red triangle Alarm
Numeric Frequency
7.1.1.3 Mechanical filter
Mechanical Filter
Blue No action.
White motor Stopped flush arm
Green motor Running flush arm
Red triangle Alarm
Numeric Differential pressure
over filter
7.1.1.4 Flowmeter
Flowmeter
Numeric Current flow
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7.1.1.5 UV-unit
Flowmeter
Numeric W/m^2 UV intensity
“Lamp Status” Green light indicates
lamps are turned on
Numeric XX.X °C Indicates water
temperature in the UV-
unit
“W1-BL1” Water level switch -
Green light indicates the
unit is fully bleeded
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7.2 Functions of PID Page
9.
8.
7.
6.
1. 2. 3. 4.
5.
7.2.1.1 Visualizing flows

As different modes is started, and the system run through the sequences, lines on the PID will change color to illustrate
the operation and provide an easy overview of the process.
7.2.1.2 Active objects

1. Select active control station
2. Start selected operation
3. Stop selected operation
4. Abort running operation, system will be reset without performing the shutdown sequence (press for 3s to
activate)
5. Acknowledge acoustic alarm
6. Quick access for the Alarm page
7. Quick access to the Information page
8. Open navigation bar
9. Change screen brightness
7.2.1.3 Components
The valves and other components will display the status. For example valves will change color, depending on open/close.
By pressing the components a pop-up window will appear with the possible actions;
1. Manual valve operation, open/close or positioning of the modulating valves can only be accessed when logged
into the manual operating mode.
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2. During treatment the filter flushing can be manually started from the filter pop-up.
3. Alarms and warnings affecting specific components will be visualized by lighting up the component in a color
related to the situation: Yellow blinks for warnings, and Red for Alarm.
The modulating valve, W1-MA2, will in manual mode keep on opening as long as the modulating valve open control
button on HMI is pressed down. When this button is no longer pressed the modulating valve will stop opening. The
same in order to close the modulating valve. All other valves will go to fully open or closed positions when Open or
close buttons are pressed once.
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7.2.2 Operation Modes (1)
Pressing the operation mode and the user can select which program to run from a pop-up window.
(1)
1. Ballast: Treatment with both Filtration and UV, Back Flush overboard.
2. De-Ballast: Treatment with UV only, the filter is bypassed and thus no back-flush.
3. Water-filling: After service where the system has been drained this function can be used to bleed the system.
The system will automatically bleed the system under ballast and de-ballast start-up sequence.
When water-filling has been started it will continue to monitor the water level, and in case the water level falls
due to trapped air, the system will bleed once more and stop when the water is at the right level.
4. Recirculation: With this function the water can be recirculated in the system. This function is also automatically
used during warm up of lamps for ballast and de-ballast start-up sequence, and for cool down of lamps after
Ballast and De-ballast stop sequence.
5. Stripping (Optional): This mode starts a De-ballast operation with use of the BWMS pump used for back-flush,
stripping and recirculation. The BWMS pump is able to evacuate air and automatically detects dry-run in case
of empty ballast water tank.
6. Manual: System components can be manually operated from the HMI. Activation of this mode is recorded in
the system log-file. Next time one of the automatic modes are activated this will be recorded in the system log-
file. When the system is not in manual mode it is not possible to operate any of the system components from
the HMI.
7. Fresh Water Flush: Fresh Water Flush will flush the system for 10 minutes
8. Cleaning In Place: If descaling liquid is injected to the CIP reservoir, this function can be used for circulating the
fluid around the system.
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7.2.3 Page selection (2)
To open the navigation bar click on
(2)
7.2.3.1 Main Page
The main page illustrates the piping and instrumentation diagram which provides an overview of the components and
internal piping within the BWMS. The diagram and components are interactive and will update symbols relative to
process values, and under manual operation the valves can be operated from this page.
7.2.3.2 UV Drivers
In case a UV Drives makes an alarm or warning, the drives detailed status can be accessed through the “UV Drivers” tap.
And when the system is set to manual, the lamp drivers can be operated manually from this page.
7.2.3.3 Trend views
On this tab full screen graphs of the Flow, Pressure, Temperature and UVI values can be seen.
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7.2.3.4 Datalog Report
The system includes a “Datalog Report” tap for export to the USB-port in the front of the panel of CSV log-files and PDF
Reports of the treatments for port state submittal.
7.2.3.5 BWMS Info
This will open a pop-up with general information of this specific installed system, such as serial number and running
hours. If the GPS option is included the actual position will be displayed on this page as well.
7.2.3.6 Alarms
Overview of the alarms. The list can switch between listing only active alarms or all alarms stored in the alarm log on the
SD-card. The alarm page also feature the Siemens diagnostics function which can be used for checking network and
faulty wiring of in/out-put cards.
When an alarm is active the button will blink, and even after the alarm is acknowledged the button will still be colored
as long as the alarm is active.
7.2.3.7 CIP (optional)
This page shown the CIP dosing unit and the related equipment if it is installed to the BWMS system.
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(4)
7.2.4 System Status (3)

The system status tells a variety of messages, to help identify how the system is operation. The list below shows the
massages, which can occur and the meaning of them.
1. System not Ready: Displayed when the system is not ready to start any operation. Check water-, temperature
levels and alarm list
2. System Ready: Displayed when the system is ready for operation
3. Water Filing: Displayed when water filling is performed
4. Open Recirculation Valves: Displayed during ballast/de-ballast/stripping operation while the recirculation
valves are opening
5. Recirculation: Displayed during ballast/de-ballast/stripping operation while the recirculation step is active
6. Powering up UV Lamps: Displayed during ballast/de-ballast/stripping operation while UV lamps are powered
up
7. Start Ballast Pump: Displayed in ballast and de-ballast operations after the UV lamps are powered up enough
to start the operation. If the ballast pump(s) is/are controlled by the CompactClean system, then it will start the
pump(s) automatically, if not the system will wait until started.
8. Running Ballast: Displayed during ballast operation while the operation is fully running
9. Running De-Ballast: Displayed during de-ballast operation while the system is fully running
10. Stop Ballast Pump: Displayed after the shutting down process is finished. If the CompactClean system controls
the ballast pump(s) system it will stop automatically, if not, the system do not wait for the operator to stop them,
but will continue the cooling down process. (Message only visible for 1-2 seconds)
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11. Shutting Down: Displayed after the system stops.
12. Stripping Operation: Displayed during stripping operation while the system is fully running
13. Fresh Water Flushing: Displayed during fresh water flush operation
14. Filter Flushing: Displayed during ballast operation if the filter is running backflush operation
15. Filling from CIP System: Displayed during CIP operation if the cleaning agent is pumped from the CIP tank
into the BWMS
16. CIP Recirculation Filter: Displayed during CIP operation if the filter if being cleaned
17. CIP Recirculation UV Unit: Displayed during CIP operation if the UV unit is being cleaned
18. Freshwater CIP System: Displayed during CIP operation if the CIP pipeline is being flushed with freshwater
19. UV Lamps Not Ready: Displayed if the UV lamps waiting time has not passed
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7.3 Sub-pages and operation
7.3.1 Alarm Screen

For displaying the alarms, press the alarm tap and when they are no longer active they can be cleared from the list. Once
the alarms have been cleared the record of alarms can be read out under “Alarm History”. Alarms are acknowledged by
pressing the in the lower right-hand corner of the Alarms screen. Some alarms will shut down the system.
Please see Sec 8 of this manual for description of all alarms, trouble shooting, and alarms that will shut-down the system.
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Alarm color coding
Error acknowledge – Level

Color Action
Red Alarm Raised (unacknowledged)
Orange Alarm Raised (acknowledged)
Yellow Alarm Cleared (unacknowledged)
Green Alarm Cleared (acknowledged)
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7.3.1.1 Function failure

In case alarms stops the process or other non-conformant situations occur, refer to Sect. 8 of this OMSM for preventive
and corrective maintenance and troubleshooting.
7.3.1.2 Diagnostics
The Siemens PLC and HMI features self-diagnostic capabilities. Under system settings it will check if the PLC, Network
or other connected components are malfunctioning.
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7.3.2 UV Drivers
(6)
(5)
(4) (2) (3)

(1)
7.3.2.1 Lamp Status (1)

o On: Lights green when the lamps are running normal.
o Off: Lights red when the lamps are turned off.
o Run Up: Lights yellow when the lamps are warming up, until finished warming up the lamps may not
be performing to specified requirements.
o Ignition: During the ignition process this lights yellow.
o Buttons: Start Lamp, Stop Lamp and RESET are for manual operation of the Lamp Driver. They can only
be initiated when the system is put in manual on the front page, and the temperature and water level
are within the operating range.
7.3.2.2 Lamp Warnings (2)

· Displays warnings related to the operation of the lamps. Refer to Sect. 8 for troubleshooting.
7.3.2.3 Lamp Faults (3)

· Displays the apparent reason for faulty lamp operation. Refer to Sect. 8 for troubleshooting.
7.3.2.4 Set Power (W) (4)

· Displays the currently set power input to the driver. During dimming this value is lowered. When operating the
lamp driver manually this field can be pressed to access a manual input for testing purpose.
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7.3.2.5 Process values Lamp (5):
· Lamp Power: Displays the output of energy to the lamps connected to the specific driver, this value should be
close to the “Set Power”. During “Run Up” this value is seen to slowly increase.
· Actual Voltage: Displays the voltage over the lamps connected to the specific driver.
· Actual Current: Displays the current to the lamps connected to the specific driver.
7.3.2.6 Select Lamp Driver (6):

Pressing the Lamp Driver selection for accessing the pop-up screen with the lamp drivers listed. Pressing any of them
will allow you to switch to the info page on that specific driver.
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7.3.3 Trend Tabs

The Trend Tabs with graphs of the selected process values automatically scales the axis relative to the max and min
values, and show the last hour of operation, or standby, but by pressing the arrows in the right corner the operator can
scroll back on the timeline. The line in the middle of the screen is used to select a specific point in time for accurate
read-out of process value.
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7.3.4 Data log Report
On this page it is possible to extract data to a USB-key, which can be inserted on the front of the Main panel.
7.3.4.1 Step 1: Select the file to download.

Data file is the CSV files which contains all raw data, and information regarding possible by-pass of the system.
Report file is the PDF’s which is automatically generated after each operation.
Alarm File is the complete history of alarms.
Source File is a file which contains the settings with parameters of the specific system.
Press the file wanted and a pop-up occurs.
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Select the file and press ok, the path for the file will now be displayed.
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7.3.4.2 Step 2: Destination
This will open the root of the USB-key inserted, and the user is even able to create new folders to order the files properly
on the disk.
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7.3.4.3 Step 3: Copy
When the source and destination has been selected, press Copy for transferring the data to the USB-Key. When the file
has been copied it writes it in the top of the screen.
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7.3.4.4 Step 4: Removal of disk
This button is the final step after all the desired files have been exported. This button is to protect the USB-Key from any
harm and release it safely.
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7.3.5 Lookup Stored Reports
This option is only available if the BWMS version is older than v0.52.0260.
Click on the “Lookup Stored Reports” button.
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On this page the results of previous operations can be seen right away without the need to pull the pdf report from the
system. The system is capable to display the last 100 operation reports. If a USB drive is inserted into the panel the log
which is displayed at the moment can be extracted as a pdf file by clicking on the “PDF of Current Report” button.
Move to next/previous log
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7.3.6 BWMS Info
Provides general info on the system, such as serial number and running hours.
If connected to GPS, the coordinates can be read from here for easy access to the user. The GPS coordinates will
automatically be included on the PDF-reports.
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7.3.7 Dimming of the HMI-Screen
In order to adjust the brightness of the HM, press the Light-Bulb symbol in the top right corner and a slider will appear
for changing of settings.
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7.4 BWMS start-up and shutdown procedures and times
7.4.1 General
The BWMS is fully automated and all control can be executed by one operator on the HMI on the Main Panel.
Please Note that after a full power-off of the BWMS, the BWMS has to be powered on again for at least 30
minutes before any operation may be initiated.
Standard automatic operating modes for treatment are:
- Ballast
- De-Ballast
- Stripping
- CIP
- Water Filling
- Recirculation ( Warm Up and cool down)
- Fresh Water Flush
In addition the system includes a manual mode: Manual
Valves referred to in the following are to be considered BWMS integrated valves. (Please see specifics in P&ID).
BWMS Pump referred to in the following are used for recirculation, backflush and stripping operations.
7.4.2 Start Ballast Operation (automatic mode)

1) Select Ballast in drop down operation mode menu
2) Press The START button
ð The UV-lamp controllers and recirculation mode is activated while the UV-lamps are heating up.
ð A 90 sec. fixed delay between UV-lamp ‘green’ indications and to signal start of BW pump.
ð When reaching a pre-set time or needed UVI set value, valves opens, the ballast pump starts, and
recirculation mode is stopped.
ð During the ballast operation, the differential pressure over the filter is measured and when the set point
for the maximum allowable differential pressure (BACKFLUSH SET POINT START, See Sec. 6.7) is reached,
the back flush valve is opened and the filter backflush pump is started and the filter is cleaned by back
flushing. When the lower set point for the differential pressure is reached (BACKFLUSH SET POINT STOP,
See Sec. 6.7) the back flush valves are closed and filter backflush pump stops. A time limit is also
configured (minimum 10 minutes, maximum 60 minutes) to start the back flush automatically even if
the diff pressure is not high enough.
ð During the ballast operation the system will adjust the outlet valve W1-RM2 to obtain NORMAL OUTLET
PRESSURE SET POINT (see Sec. 6.7). During filter backflushing the system will adjust the outlet valve
W1-RM2 to obtain FLUSHING OUTLET PRESSURE SET POINT (see Sec. 6.7). In case “TOO LONG
FLUSHING TIME” is encountered, the system will adjust the outlet valve W1-RM2 to obtain ERROR
OUTLET PRESSURE SET POINT (see Sec. 6.7).
ð During the ballast operation the flow through the system will be reduced according to the flow control
curve if the measured UV intensity is below the UV MAX set point, see Sec. 6.7. If the measured UV
intensity is above the DIM SETPOINT, see Sec. 6.7, the UV lamps will be dimmed.
7.4.3 Stop Ballast Operation (automatic mode)

1) Press the STOP button.
ð First the filter will run a backflush operation to remove the accumulated sediments.
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ð Afterwards the inlet and outlet valves closes and the ballast pump stop running
(If the Ballast pump is not controlled by the CompactClean system the operator has to wait until the
flushing is done and the system is in the ”Shutting Down” phase before stopping the ballast pump) .
The UV-lamp controllers are de-activated and recirculation mode is activated while the UV-lamps are
cooling down.
ð After cooling down the valves closes and the re-circulation pump stops running.
7.4.4 Start De-ballast Operation (automatic mode)

1) Select De-Ballast in drop down operation mode menu
2) Press the START button
ð The UV-lamp controllers and recirculation mode are activated while the UV-lamps are heating up
ð A 90 sec. fixed delay between UV-lamp ‘green’ indications and to signal start of BW pump.
ð When reaching 90 sec. or needed UVI, valves opens, the ballast pump starts, and recirculation mode is
stopped.
ð During the De-ballast operation the system will adjust the outlet valve W1-RM2 to obtain NORMAL
OUTLET PRESSURE SET POINT (see Sec. 6.7).
ð During the de-ballast operation the flow through the system will be reduced according to the flow
control curve if the measured UV intensity is below the UV MAX set point, see Sec. 6.7. If the measured
UV intensity is above the DIM SETPOINT, see Sec. 6.7, the UV lamps will be dimmed.
7.4.5 Stop De-ballast Operation (automatic mode)

1) Press the STOP button.
ð Inlet and outlet valves closes and ballast pump stops running. The UV-lamp controllers are de-activated
and recirculation mode is activated while the UV-lamps are cooling down.
ð After cooling down the valves closes and the re-circulation pump motor stop running.
7.4.6 CIP
1) Remove the cap on the CIP container
2) Open the valve on the upper side of the CIP container
3) Open the drain valve on the underside of the CIP container to drain the CIP container
4) Close the drain valve
5) Add the descaling liquid (acid) to the CIP container, just up to the lower edge of ball valve.
6) Close the valve on the upper side of the CIP container
7) Place the cap on the CIP container
8) Select Cleaning in place in drop down operation mode menu
9) Press the START button.
ð The valves are opened and closed to form a closed pipe loop connecting the CIP container, UV-unit and
the BWMS pump.
ð The BWMS pump starts and the descaling liquid is circulated through the UV-unit to clean the Quartz
tubes from dirt, debris and scaling. After 2 minutes the system switches the valve line up and recirculates
the cleaning liquid through the filter unit.
ð After recirculating through the filter for 2 minutes the system stops automatically. The CIP liquid / fouled
water stay inside the BWMS.
7.4.7 Water filling (manual mode)

1) Select Water filling in drop down operation mode menu
2) Press START button.
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ð The valves are opened and the BWMS is filled with technical fresh water from vessel’s technical fresh
water supply.
ð The air bleeding valve opens and secures air can leave the system and that BWMS is water filled.
ð When the level switch at the outlet side of the UV Unit is activated, the water supply and bleeding valve
are closed.
7.4.8 Start Recirculation (manual mode)

1) Select Recirculation in drop down operation mode menu
ð The valves are opened and closed to form a closed pipe loop connecting the Filter, UV-unit and the
BWMS pump.
ð The BWMS pump starts and the water is circulated in the system. The BWMS pump is running at 50%
speed in recirculation mode.
7.4.9 Stop Recirculation (manual mode)

1) Press STOP button.
ð The BWMS pump stops.
ð The valves in the closed loop closes.
7.4.10 Fresh Water Flush (manual mode)

3) Select Fresh water flush in drop down operation mode menu
ð The fresh water inlet and the air bleed valve opens together with the recirculation valves.
ð The system will flush the system wilt fresh water for 10 minutes
ð After 10 minutes the operation stops automatically but is can also be stopped any time with the STOP
button
When the level switch at the outlet side of the UV Unit is activated it shuts down the water supply and closes all
other valves in the BWMS.
7.4.11 Manual operation of BWMS equipment (manual mode)
7.4.11.1 Preconditions for manual operations

Valves, Filter Cleaning motor and the BWMS pump can be manually operated from the HMI, but only when Manual
mode is active. When the BWMS is running one of the automatic modes, for example Ballast-operation, the valves and
such equipment are locked and can’t be manually operated.
7.4.11.2 Manual operation of valves

Select Manual mode. To access the controls of a component, access the PID page and press the component. A pop-up
menu with the controls appear and the component can be operated. The valves can be opened and closed, and the
modulating valve on the outlet of the system can be opened to a specific position by keeping the “open” button pressed
until desired postion is reached.
7.4.11.3 Manual operation of BWMS pump

menu with the controls appear and the component can be operated. The pump can be started and stopped, and the
frequency can be adjusted for the manual operation as a percentage value. This value will not be saved afterwards – the
pump will still run full flow in the automatic modes.
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7.4.11.4 Manual operation of Filter Cleaning Motor
menu with the controls appear and the component can be operated. The Flushing motor can be started and stopped.
7.4.11.5 Manual UV-Lamp control

Select Manual mode. The lamp groups can be individually turned on. Before doing so, please follow these steps:
1) Check water level, if not okay, run water filling sequence.
2) Manually set valves for recirculation.
3) Start BWMS pump on 50 % to recirculate.
4) Start lamps, and monitor the temperature.
5) Avoid running lamps in manual mode over extended periods of time. The BWM controls will still run alarms, and
shut down the system if critical levels of temperature or pressure occur.
7.4.11.6 Use of manual controls

The intention of the manual controls is mainly for diagnostics and troubleshooting. Events are still logged to avoid non-
conformant discharges.
7.4.11.7 Alarms in manual mode

In Manual mode “Low flow alarm” and “low UVI alarm” are disabled.. Other alarms and safety functions remain active.
7.5 Emergency shutdown and system by-pass procedures
7.5.1 Emergency shutdown procedure automatic initiated by BWMS

The CompactClean BWMS will detect any situation which requires to stop the system and automatically
do so. These situations could be high temperature, - pressure or lamp failure which will raise alarms
and stop the system. Any disconnected or malfunctioning sensor(s) will also activate alarms and shut
down the BWMS.
ð BWMS will close valves and switch to recirculation mode.
ð After full closing of valves, then the UV lamp controllers will shut down. This is to prevent
any untreated water leaving the system.
7.5.2 Emergency shutdown procedure initiated by operator

1) Press the Emergency Shut down button on the HMI.
ð Immediate start of shutting down all functions at the same time. UV lamp controllers will
therefore shut down before closing of valves and creating a contamination risk, thus only
for emergency.
Note! – Any stop of the BWMS will require the lamps to cool down, and the system will not
allow user to restart until up to 5 min. after.
7.5.3 System by-pass procedure

1) Open the BWMS By-pass valve by pressing a button placed outside the BWMS’s control
Or
2) Open the BWMS By Pass valve manually.
For safety reasons it is a requirement that the treatment system can be by-passed in a case of
emergency. The CompactClean system includes an entrance valve as well as a discharge valve for the
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actual treatment system. Further the system requires a by-pass pipe starting before the entrance valve
and ending after the entrance valve. The by-pass pipe has the same diameter and material as the full
flow pipe. The by-pass valve will always be an external operated valve in case e.g. compressed air for
pneumatically operated valves should fail. The type of valve recommended is a gate valve. The
CompactClean system monitors and records the position of the by-pass valve switch. The data log
includes logging whether the valve is open or closed during the operation of the system
If the by-pass valve is open before starting the system, the system will not be able to start. In case the
by-pass valve is engaged the CompactClean inlet and outlet valve will immediately close and the
system will record a by-pass event.
7.6 Recommendations to achieve treatment objectives

1) Always use clean ballast water tanks, that haven’t been used for untreated water.
2) Do not start a ballast operation by taking water with a massive sediments concentration, caused by propeller
activity from a vessel nearby.
3) Never ignore alarms given under operation.
4) Use recirculation and CIP after each ballast operation, preventing scaling to build up outside the quarts glass.
5) Keep the BWMS clean and maintain correctly according to the manufacturer’s instructions.
6) Always use original spare parts for repair and maintenance.
7.7 Operating safety and emergency procedures

The CompactClean does not generate any hazards during its operation, other than the CIP cleaning operation.
Please see Material Safety Data Sheets for the used CIP cleaning agent regarding health and safety and emergency
procedures. Please also see Sec 9 for Health and safety Instructions.
7.8 BWMS Limitations, precautions and set points

Please see:
· System Design Limitations in the Type Approval Certificate for this BWMS
· Section 3.4 Limitations of the BWMS
· Sections 7.3 and 7.4 above for precautions.
· Section 6.7 for Set points, loops, algorithms and alarm settings
7.9 Instructions on operation, calibration and zeroing of monitoring devices

1) UV-I Sensor to be calibrated each 12 month of operation.
2) All other monitoring devices are either self-calibrating or calibrated from the factory and no further calibration
or zeroing is needed.
3) Please see 8.1 Maintenance schedule CompactClean BWMS
7.10 Personnel requirements for the BWMS

The operator of the BWMS must either have received training in the usage of the system and the controls by
either DESMI service engineer or by qualified shipping company personnel. It is the owners own responsibility
to have crew trained for BWMS operations.
The general requirements for ensuring that crew are able to use the control system is: technical English language
capabilities, full color vision and a general technical knowledge.
The system is highly automated and does not require additional crew onboard the vessel.
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Please see CompactClean Commissioning and Training Procedures Document ID 158756 in OMSM A07 SAT HAT
Report for project.
Placed see Training Log in OMSM A07 SAT HAT Report for project .
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7.11 BWMS Log
7.11.1 Parameters to be logged in by CompactClean BWMS

- Mode selection: [Ballast, de-ballast, Manual, Water Filling, Recirculation, Stripping ]
- Time stamp of operation Start [dd/mm/yyyy_hh:mm:ss]
- Time stamp of operation Stop [dd/mm/yyyy_hh:mm:ss]
- Flow [m3/h]
- Inlet pressure [bar]
- Outlet pressure [bar]
- Differential-pressure [bar]
- Temperature [˚C]
- By-pass [On or Off]
- UV-Intensity [W/m2]
- Alarms [On or Off]
- GPS-position [degrees decimal minutes] (if available)
- Total quantity of ballast water treated (inlet)
- Status of the valves present in the BWMS [Status of all valves present in the BWMS]
- Status for Flow meter, UVI Sensor, Pressure transmitters, Temperature Sensor [OK / OR: Out of range]
7.11.2 Availability of logged data
7.11.2.1 BWMS LOG stored on Memory Card in HMI.

The logged data will be saved as an *.csv file format on the SD Memory Card BWMS LOG placed in the
HMI screen and can be retrieved from there.
7.11.2.2 BWMS LOG stored on USB stick in front of Main Panel

In the future the program will be updated to incorporate a report generator which will fill in a ballast
report and export them as pdf files to a USB-key which can be inserted in the front of the electrical panel
where the HMI is mounted.
7.11.3 Limitations of BWMS log

The CompactClean BWMS is not a complete IPMS, and will not control or log condition of tanks, so it
will not log how much water is filled in to one specific tank or which tank, it will only log the total volume
of treated water pr. operation. The operator must keep their own ballast log to record the levels in the
tanks.
Page 81 of 98

8 Preventive and corrective maintenance requirements of the BWMS
8.1 Inspection and adjustment procedures

Maintenance schedule CompactClean BWMS
Year Year Year Year Year
Component Parts 1 2 3 4 5 Action
UV unit UV-Sensor housing Every 3. month Separation for cleaning.
Please see sec 8.2.2
UV unit Quarts sleeve x x x x x Separation for cleaning every 1000
hours of operating or 1 year.
Please see OMSM Annex A27
Installation/Maintenance Manuals.
A27.11
UV unit UV lamps Replacement 6000 hours (expected)
A27.1.1
Valves ON/Off, Modulating x x General inspection every 2000 hours.
valves
Backflush/stripping x x x x x Visual inspection every 1000 hours
pump of operating.
Filter Filter Basket x x x x x Replacement every 10000 hours of
operating or 10 years.
Datasheet/Manuals Automatic filter
Filter Filter Housing x x Visual inspection every 2000 hours
of operating.
Filter Filter Back flushing x x Separation for cleaning every 2000
hours of operating or 2 years.
CIP Cleaning In Place x x x x x Flush system with citric acid,
recommended before every
operation. Please see OMSM Annex
A27 Installation/Maintenance
Manuals. A27.11
Measuring Pressure transmitter Every month Visual inspection every month.
equipment (Leakage check)
When sensors in alarm or after 5 years Replace measuring equipment
of operation.
Measuring Temperature transmitter x x x x x Visual inspection every 1000 hours
equipment of operating or 1 year.
When sensor in alarm or after 5 years Replace measuring equipment
of operation.
Measuring UV-intensity sensor x x x x x Replacement every 6000 hours of
equipment operating or 3 years.
Page 82 of 98

Maintenance schedule CompactClean BWMS
Year Year Year Year Year
Component Parts 1 2 3 4 5 Action
A27.1.3
When sensor in alarm. Replace measuring equipment
Measuring Flow meter x x x x x Visual inspection every 1000 hours
equipment of operating or 1 year.
When sensor in alarm or after 5 years Replace measuring equipment (Type
of operation. Proline Promag 50W or 53W).
Control Panel Control Panel x x Visual inspection every 2000 hours
of operating or 2 year. Check filters
In front.
Control Panel Front filters x x x x x Visual inspection every 1000 hours
of operating or 1 year.
Page 83 of 98
8.2 Troubleshooting procedures
8.2.1 Trouble shooting when HMI is NOT active

Alarm Code and Rectify List – General without Active HMI
Error Text Probable cause Diagnosis Solution
The BWMS do not power up Faulty power supply 1. Check power supply 1. Repair power supply
HMI does not come alive Faulty power supply 1. Check power supply 1. Repair power supply
after power up Faulty HMI 2. Check HMI 2. Replace HMI
8.2.2 Trouble shooting when HMI is active

Alarm Code and Rectify List
W3-GP1 Strip/BF pump 1 fault The circuit breaker 1. Check the circuit 1. Switch on the circuit breaker
is off breaker 2. Replace the motor
2. Check the motor
W3-GP1 Strip/BF pump 1 Not The contactor 1. Check the contactor 1. Replace the contactor
running don’t switch on
W1-H1-MA2 Flush arm 1 fault The circuit breaker 1. Check the circuit 1. Switch on the circuit breaker
is off breaker 2. Replace the motor
2. Check the motor
W1-H1-MA2 Flush arm 1 Not The contactor 1. Check the contactor 1. Replace the contactor
running don’t switch on
System bypassed System is 1. Check if system is 1. Acknowledge alarm
deliberately deliberately bypassed 2. Replace sensor
2. Check the sensor 3. Close valve
bypassed or no
3. Check the valve
sensor feedback
or valve not
closed
W1-V1-BR1 UV-I value too low Under operation 1. Check the sensor 1. Make sure the sensor is
the UV sensor 2. Check the measuring clean, eventually replace the
house sensor
measure lower
3. Check the water 2. Clean the measuring house
value than min.
quality or replace it
set point 3. If running the system in an
area with low UV
Transmission, then the
system can’t perform as
required
W1-H1-BP1 disconnected No connection 1. Check wiring 1. Make sure wires are
with the pressure 2. Check sensor connected
3. Check small valves to 2. Replace the sensor
transmitter
pressure housing 3. Open valves
W1-H1-BP2 disconnected No connection 1. Check wiring 1. Make sure wires are
with the pressure 2. Check sensor connected
3. Check small valves to 2. Replace the sensor
transmitter
pressure housing 3. Open valves
Page 84 of 98

Filter differential pressure high The filter can’t 1. Check flushing line 1. Make sure flushing
clean itself or valve is open during automation is running
flushing and the pump correctly
blocked
is pumping water 2. Filter needs service. Consult
measuring line
2. Check cleaning arms Filter manual placed in the
electric motor by appendix to this manual.
putting finger to the
top of the motor
where the electric
motor can be
operated manually if
required. Ensure the
flushing arm is turning.
3. Check the filter
W1-MA1 - Fault Open Too long traveling 1. Check traveling time 1. See if valve have a hard time
time or valve is 2. Check connections moving
3. Check valve 2. The feedback wirings are
blocked
4. Check power okay
3. The valve can be
mechanically blocked
4. The valve doesn’t have power
W1-MA1 – Fault Closed Too long traveling 1. Check traveling time 1. See if valve have a hard time
time or valve is 2. Check connections moving
blocked
4. Check power okay
3. The valve can be
W1-MA1 – Fault End switch Both open and 1. Check sensor feedback 1. Replace the sensor not
closed feedback from both open and physically engaged.
closed
are active
Missing open feedback from valve Too long traveling 1. Check traveling time 1.
See if valve have a hard
W2-MA1 time or valve is 2. Check connections time moving
blocked
4. Check power okay
3. The valve can be
Missing closed feedback from Too long traveling 1. Check traveling time 1. See if valve have a hard
valve W2-MA1 time or valve is 2. Check connections time moving
blocked
4. Check power okay
3. The valve can be
Both feedback sensors active W2- Both open and 1. Check sensor feedback 1. Replace the sensor not
MA1 closed feedback from both open and physically engaged.
closed
are active
Missing open feedback from valve Too long traveling 1. Check traveling time 1. See if valve have a hard
blocked
4. Check power okay
3. The valve can be
Page 85 of 98

Missing closed feedback from Too long traveling 1. Check traveling time 1.See if valve have a hard
blocked
4. Check power okay
3. The valve can be
closed
are active
blocked
4. Check power okay
3. The valve can be
blocked
4. Check power okay
3. The valve can be
closed
are active
blocked
4. Check power okay
3. The valve can be
blocked
4. Check power okay
3. The valve can be
Both feedback sensors active W5- Both open and 1. Check sensor 1. Replace the sensor not
MA1 closed feedback feedback from physically engaged.
both open and
are active
closed
blocked
4. Check power okay
3. The valve can be
Page 86 of 98

blocked
4. Check power okay
3. The valve can be
closed
are active
blocked
4. Check power okay
3. The valve can be
blocked
4. Check power okay
3. The valve can be
closed
are active
blocked
4. Check power okay
3. The valve can be
blocked
4. Check power okay
3. The valve can be
closed
are active
Missing feedback from valve W1- No feedback from 1. Check connections 1. Wirings need to be checked
MA2 (Semi-modulating) position controller 2. Check position for breakage
controller 2. Replace the position
or valve stuck
3. Check valve controller
4. Check power 3. The valve can be
Page 87 of 98

blocked
4. Check power okay
3. The valve can be
W1-BF1-value too high W1-MA2 semi- 1. Check W1-MA2 semi- 1. Wirings need to be
modulating valve modulating valve checked for breakage
2. Check W1-BF1 flow 2. Replace the position
not functioning, or
meter controller
no connection to
3. The valve can be
flow meter or fault mechanically blocked
in flow meter 4. The valve doesn’t have
power
5. Replace the flow meter
W1-BF1 Disconnected No feedback from 1. Check connections 1. Wirings need to be
flowmeter 2. Check flowmeter checked for breakage
2. Replace flowmeter
Fault lamp driver in UV unit – Fault in one of the 1. Check which lamp pair 1. Inspect the lamp pair and
BWMS lamp drivers due on the UV unit page lamp driver
2. Check the lamp pair 2. Replace the lamp pair
Lamp x - Internal Error to no connection,
3. Check the connections 3. Check wiring for breakage
Measurement fault lamp or fault
4. Check the lamp driver 4. Replace the lamp driver
Lamp x - Earthfault Error Lamp driver
Lamp x - Internal Error ZVS
Lamp x - Internal Error Supply
Lamp x - Lamp Power Low Error
Lamp x - Error detected in Slave
ballast.
Lamp x - Faulty connection
between Master and Slave
Lamp x - DC Link Undervoltage
Error
Lamp x - Mains Voltage Error
Lamp x - Fan Error
Lamp x - Overtemperature Error
Lamp x - Internal Error
Lamp x - Bus Error
Lamp x - Overvoltage Error
Lamp x - Lamp Voltage High Error
Lamp x - Internal Error overcurrent
UV unit Temp value too high The temperature 1. Check the actual 1. Ensure sufficient flow
in the UV unit temperature in the unit through UV unit.
2. Check the connections 2. Check wiring for breakage
exceeded the
3. Check the sensor 3. Replace the sensor
alarm level or the
sensor W1-V1-BT1
is with fault
Page 88 of 98

Water level W1-BL1 Fault no water The UV unit is not 1. Check the actual filling 1. Fill the UV unit by filling fresh
- BWMS water filled at start level in the unit water manually
2. Check the sensor 2. Replace the sensor
of operation or
the sensor W1-
BL1 is with fault
8.2.3 Trouble shooting on filter

Trouble shooting on filter
FAULTS POSSIBLE CAUSE INTERVENTION/REMEDIES
High solids loading in the process fluid Perform back wash cycle manually
Reduce the back-pressure at the back wash side ( shorten the

backwash line, eliminate elbows, upwards pipe runs,
restriction due to valves, etc)
High back-pressure in the back wash
piping Check whether the back wash operates during the back
wash phase
High differential
pressure
Clogged filtering element Clean the filtering element manually or change it
Pre-filter clogged Clean manually the pre-filter or make a filter drain

Check if the back wash nozzle or back wash pipe are
Backwash fluid amount too low clogged
Bolts not tightened Check bolts tightness
Fluid leakages
Damaged gaskets Replace damaged gaskets
Obstruction between
filtering element and
back wash shaft Remove obstruction
Misalignment of the
backwash arm Check back wash arm alignment
Misalignment between
Motor overload filter connections Loosen the bolts and try again to rotate the back wash
tripped (INLET, OUTLET, shaft
Backwash arm not BACKWASH) and
rotating pipings.
Pressure difference
between filter OUTLET Contact Filtrex with the recorded operating pressures (
and BACKWASH outlet OUTLET and BACKWASH)
over 3 bar
Motor/reducer Incorrect power applied

Check power supply
failure to the electric motor
Incorrect power applied to control panel
and/or electric motor, valves, switches, Check power supply
etc
Incorrect wiring applied to control panel
and/or electric motor, valves, switches, Check electrical continuity
Control problems etc
Page 89 of 98

Trouble shooting on filter
FAULTS POSSIBLE CAUSE INTERVENTION/REMEDIES
Differential pressure switch improperly
adjusted Check functionality and calibration of the instrument
Insufficient air pressure applied to the
electropneumatic back wash valve Increase control ( instrument) air pressure
Growth Prevention When the filter is inoperative for more than 48 hrs and filled with sea water, it is strongly
recommended to drain it and REFILL it with fresh water to prevent growth inside
Page 90 of 98

8.2.4 Warnings
The CompactClean BWMS can inform the user about a number of warnings. These will shut down the operation
or necessarily require action of the user, but will inform about anomalies that could mean something is not
working as expected. Consult the individual component manuals to interpret the warning.
Warning Text
Valve_warning_1 Valve not open
Valve_warning_2 Valve not closed
Lamp_Warning_1 Lamp Voltage Low
Lamp_Warning_2 Run Up Long
Lamp_Warning_3 N/A
Lamp_Warning_4 N/A
Lamp_Warning_5 Safety Relay Open
Lamp_Warning_6 Lamp Ignition Failed
Lamp_Warning_7 N/A
Lamp_Warning_8 Init Signal Ok
Flowmeter_Warning_1 Flowmeter - Under Flow Range
Flowmeter_Warning_2 Flowmeter - Under Range
Flowmeter_Warning_3 Flowmeter - Over Range
Flowmeter_Warning_4 Flowmeter - Over Flow Range
Flowmeter_Warning_5 Flowmeter - N/A
Flowmeter_Warning_6 Flowmeter - N/A
Inlet Press._Warning_1 Inlet Press. - Under Flow Range
Inlet Press._Warning_2 Inlet Press. - Under Range
Inlet Press._Warning_3 Inlet Press. - Over Range
Inlet Press._Warning_4 Inlet Press. - Over Flow Range
Inlet Press._Warning_5 Inlet Press. - N/A
Inlet Press._Warning_6 Inlet Press. - N/A
Outlet Press._Warning_1 Outlet Press. - Under Flow
Outlet Press._Warning_2 Outlet Press. - Under Range
Outlet Press._Warning_3 Outlet Press. - Over Range
Outlet Press._Warning_4 Outlet Press. - Over Flow Range
Outlet Press._Warning_5 Outlet Press. - N/A
Outlet Press._Warning_6 Outlet Press. - N/A
UV Unit Temp._Warning_1 UV Unit Temp. - Under Flow
UV Unit Temp._Warning_2 UV Unit Temp. - Under Range
UV Unit Temp._Warning_3 UV Unit Temp. - Over Range
UV Unit Temp._Warning_4 UV Unit Temp. - Over Flow
UV Unit Temp._Warning_5 UV Unit Temp. - N/A
UV Unit Temp._Warning_6 UV Unit Temp. - N/A
UV-I Sensor_Warning_1 UV-I Sensor - Under Flow Range
UV-I Sensor_Warning_2 UV-I Sensor - Under Range
UV-I Sensor_Warning_3 UV-I Sensor - Over Range
UV-I Sensor_Warning_4 UV-I Sensor - Over Flow Range
UV-I Sensor_Warning_5 UV-I Sensor - N/A
UV-I Sensor_Warning_6 UV-I Sensor - N/A
Page 91 of 98

8.3 An illustrated list of parts and spare parts
Please see OMSM Annex 09 Datasheet/Manuals Automatic filter and OMSM Annex A27 Installation/Maintenance
Manuals for spare parts item number.
8.4 Recommended spare parts to have during installation and operation

Stock # Spare part type Qty
RECOMMENDED KIT FOR EACH UV-

UNIT
441547 Spareparts kit CompactClean 135 m3/h 1 pcs
FOR EACH FILTER

721778 FILTER BASKET 135 M3PH CompactClean 25 – 135 m3/h 1 pcs
3
721781 FILTER BASKET 340 M3PH CompactClean 45 – 340 m /h 1 pcs
3
721783 FILTER BASKET 750 M3PH CompactClean 65 – 750 m3/h 1 pcs
3
3
3
721827 GASKETS KIT FILTER 135 M3PH CompactClean 25 – 135 m /h 1 pcs
3
3
3
3
721832 GASKETS KIT FILTER 1500 M3PH CompactClean 126 – 1500 m3/h 1 pcs
SINGLE PARTS FOR EACH SYSTEM

720874 UV Lamp driver 135 m3/h 1 pcs
720913 UV Lamp driver 340-1500 m3/h 1 pcs
720914 WATER LEVEL SWITCH ½” 1 pcs
717641 PRESSURE TRANSMITTER ½” 1 pcs
KIT FOR EACH BACKFLUSH PUMP

658911 SP.P.KIT S70-50-1757D11-02 1 pcs
658912 SP.P.KIT S80-70-1757D11-02 1 pcs
658913 SP.P.KIT S100-80-1757D11-02 1 pcs
8.5 Use of tools and test equipment in accordance with the maintenance procedures
Please see annex A27 for the individual tools and equipment necessary in order to fulfill install and
maintenance procedures.
Page 92 of 98

8.6 Points of contact for technical assistance.
Please see OMSM sec. 2.3 for technical assistance or emergency support. Contact by email or
Telephone.
Page 93 of 98

9 Health and safety risks by contact with the BWMS
9.1 9.1 Health and safety Risks
9.1.1 Safety notifications
DANGER: Denotes immediate hazard with high risk which will cause death or serious
physical injury if not avoided.
WARNING: Denotes possible hazard with medium risk which may cause death or
serious physical injury if not avoided.
CAUTION: Denotes a hazard with low risk which could cause light or medium
physical injury or material damages if not avoided.
NOTE: Denotes special user tips and other particularly useful or important
information.
DISPOSAL Denotes special measures for environmental protection.
9.1.2 Safety signs placed on BWMS
Following safety sign is to be placed on junction box at UV Unit.
Page 94 of 98
9.1.3 Health and safety Risks during installation
DANGER Optical radiation from UV lamps may cause severe burns to eyes and skin.
DO NOT Power up UV lamps when placed outside UV reactor
DO NOT look inside reactor with powered up UV lamps
DANGER Risk of electrical shock, contact with live electrical parts,

Disconnect all sources of supply prior to work on equipment
Only authorized personnel to work with electrical parts or systems
DANGER UV lamps contains mercury (Hg)

Always wear safety gloves, clothing and breathing apparatus while working with UV lamps
– look in material Safety sheets for further information.
CAUTION Projection of high pressure fluids Water / Air

All sources of supply to be disconnected and all pipe systems to be depressurized and
emptied prior to any work
CAUTION Contact with sharp edges/corners on components

Protective gloves to be worn during handling of the components.
Protective glass to be worn during handling of the quartz tubes at UV lamps.
WARNING Falling objects

Work to be properly planned before adding components to new build systems or changing
of existing systems.
Protective shoes to be worn by operator
WARNING Gravity, stability risk of impact.

The equipment is designed to remain stable during all conditions.
All parts to be thoroughly fixed to the foundation by bolting / welding.
9.1.4 Health and safety Risks during operation

9.1.5 Health and safety Risks during maintenance
Page 95 of 98


DANGER UV lamps contains mercury (Hg)

Always wear safety gloves, clothing and breathing apparatus while working with UV lamps
– look in material Safety sheets for further information.
CAUTION Projection of high pressure fluids Water / Air

All sources of supply to be disconnected and all pipe systems to be depressurized and
emptied prior to any work
CAUTION Contact with sharp edges/corners on components

Protective gloves to be worn during handling of the components.
Protective glass to be worn during handling of the quartz tubes at UV lamps.
CAUTION Contact with CIP solid

Protective gloves to be worn during handling of the CIP solid.
Protective glass to be worn during handling of the CIP solid.
After blending the CIP on liquid form does not create harmful vapors.
WARNING Falling objects

Work to be properly planned before adding components to new build systems or changing
of existing systems.
Protective shoes to be worn by operator
WARNING Gravity, stability risk of impact.

The equipment is designed to remain stable during all conditions.
All parts to be thoroughly fixed to the foundation by bolting / welding.
9.2 Storage, handling, and disposal of any hazardous wastes

No hazardous wastes are generated by the CompactCleanTM system.
UV-Lamps used in the UV-Unit contains mercury Hg and are to be stored, handled disposed according to
Manufacture’s specifications stated in Material Safety Data Sheet (MSDS).
Citric acid used within the CIP Cleaning process is considered bio-degradable and after a cleaning procedure the
mixture can be flushed overboard.
9.3 Health and safety certification/training requirements

The operation of CompactCleanTM system does not require any additional health and safety certification/training
compared to the general requirements to health and safety certification/training on board.
Page 96 of 98

9.4 Material safety data sheets
Please see Material safety data sheets for UV Lamps and Citric Acid in OMSM Annex A10 Datasheets/Manuals UV
Unit & UV Lamps.
10 Submittal of new OMSM

This submittal is the first official commercial version of the OMSM for Compact Clean. No additional submittal are
planned for the moment, if we find errors we will submit new versions. If you have any comments, questions or
proposals for improvements to this manual please contact DESMI Ocean Guard by mail servicedog@desmi.com or
consult our home page www.desmioceanguard.com or indirectly via www.desmi.com.
Page 97 of 98
11 Overall OMSM Binder Structure Overview

The OMSM contains all required and relevant documents for the delivered project. Always available in electronic
form. The OMSM is structured as in the table below.
Binder Content
ID inside binder
000 FRONTPAGE (Front cover for entire OMSM)
001 OMSM TOC (Cover all included documents)
002 OMSM MAIN (This document you are reading now)
Annex (Cover project specific information only)
A00 FRONTPAGE OMSM ANNEX
A01 Configuration & Requirements for Project
A02 P&I Diagram and Component List for Project
A03 Arrangement Drawings for Project
A04 Cable Plan for Project
A05 Circuit Diagram for Project
A06 Test Certificates and Quality papers for project
A07 SAT HAT Report for project
A08 Type Approval Certificates (TAC)
A09 Datasheets-Manuals Automatic Filter
A10 Datasheets-Manuals UV Unit & UV Lamps
A11 Datasheets-Manuals Main Panel & CPU & HMI
A12 Datasheets-Manuals Pressure transmitter
A13 Datasheets-Manuals UV Sensor and UV Sensor Housing
A14 Datasheets-Manuals Flow meter
A15 Datasheets-Manuals Temperature Sensor
A16 Datasheets-Manuals Level Switch
A17 Datasheets-Manuals Pump and Frequency Converter
A18 Datasheets-Manuals Actuators for butterfly and ball Valves
A19 Datasheets-Manuals Butterfly & Ball Valves
A20 Datasheets Sample Points
A21 Requirement Specifications DOG
A22 Datasheets Non Return Valves
A23 Material Safety Data Sheets (MSDS)
A24 Datasheets-Materials Optional Extras Item 1
A25 Datasheets-Materials Optional Extras Item 2
A26 Datasheets-Materials CIP
A27 DOG Installation/Maintenance Manuals
A28 Free
A29 Free
Page 98 of 98

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Document ID: 161335 Revision: D Version: 64 Last modified by: Søren Buch Last Modified: 03-04-2020

Operation Maintenance and Safety Manual - OMSM

Operation Maintenance and Safety Manual - OMSM

1 Manufacturers and OMSM Information _________________________________________________ 9

1.1 Declaration of Conformity ___________________________________________________________________ 9

1.3 Point of contact for technical assistance or Telephone Contact__________________________ 10

1.4 DISCLAIMER - Liability ______________________________________________________________________ 10

1.6 Copyright ____________________________________________________________________________________ 11

3 Principles of ballast water management system (BWMS) operation________________ 12

3.1 Description of the BWMS, methods and type(s) of technologies ________________________ 12

3.2 The theory of the BWMS Operation________________________________________________________ 13

3.3 Process or technology limitations of the BWMS __________________________________________ 21

3.4 System Design Limitations of the BWMS __________________________________________________ 21

4 Major components and shipboard installation _______________________________________ 24

Operation Maintenance and Safety Manual - OMSM

4.2 Major Components __________________________________________________________________________ 24

4.5 Dimensions and weight of the complete BWMS __________________________________________ 31

5 System and major system components drawings as applicable _____________________ 33

5.1 Process flow diagram(s) of the BWMS _____________________________________________________ 33

Operation Maintenance and Safety Manual - OMSM

5.5.2 Locations for electrical supply to the BWMS _______________________________________________________ 34

5.6 Electrical installation ________________________________________________________________________ 34

6 The BWMS’s control and monitoring equipment _____________________________________ 35

6.1 Power demand_______________________________________________________________________________ 35

6.2 Main and local control Panels ______________________________________________________________ 35

6.3 Power distribution system __________________________________________________________________ 37

6.4 Power quality equipment ___________________________________________________________________ 37

6.5 Instrumentation and control system architecture _________________________________________ 37

6.6 Process control description _________________________________________________________________ 37

6.7 Set points, loops, algorithms and alarm settings__________________________________________ 46

6.8 All devices required for measuring appropriate parameters _____________________________ 48

7 Standard operating procedures _______________________________________________________ 50

7.1 Layout of HMI (Human-Machine Interface) Main Page___________________________________ 50

Operation Maintenance and Safety Manual - OMSM

7.1.1.1 Butterfly and ball valve ___________________________________________________________________________ 50

7.2 Functions of PID Page _______________________________________________________________________ 53

7.3 Sub-pages and operation ___________________________________________________________________ 60

7.4 BWMS start-up and shutdown procedures and times ____________________________________ 75

Operation Maintenance and Safety Manual - OMSM

7.4.2 Start Ballast Operation (automatic mode) __________________________________________________________ 75

7.5 Emergency shutdown and system by-pass procedures ___________________________________ 78

7.6 Recommendations to achieve treatment objectives ______________________________________ 79

7.7 Operating safety and emergency procedures _____________________________________________ 79

7.8 BWMS Limitations, precautions and set points ___________________________________________ 79

7.9 Instructions on operation, calibration and zeroing of monitoring devices ______________ 79

7.10 Personnel requirements for the BWMS __________________________________________________ 79

7.11 BWMS Log _________________________________________________________________________________ 81

8 Preventive and corrective maintenance requirements of the BWMS ________________ 82

8.1 Inspection and adjustment procedures ____________________________________________________ 82

8.2 Troubleshooting procedures________________________________________________________________ 84

Operation Maintenance and Safety Manual - OMSM

8.2.4 Warnings ____________________________________________________________________________________________ 91

8.3 An illustrated list of parts and spare parts _________________________________________________ 92

8.6 Points of contact for technical assistance. _________________________________________________ 93

9 Health and safety risks by contact with the BWMS __________________________________ 94

9.1 9.1 Health and safety Risks _________________________________________________________________ 94

9.2 Storage, handling, and disposal of any hazardous wastes ________________________________ 96

9.3 Health and safety certification/training requirements____________________________________ 96

9.4 Material safety data sheets _________________________________________________________________ 97

10 Submittal of new OMSM _____________________________________________________________ 97

11 Overall OMSM Binder Structure Overview __________________________________________ 98

Operation Maintenance and Safety Manual - OMSM

Figure 1. Treatment procedure of DESMI Ocean Guard - CompactCleanTM. ........................................................................ 12

Operation Maintenance and Safety Manual - OMSM