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®

S pare Parts Catalogue

P etrol / CNG / LP G
1
PLATE - I CRANKSHAFT, CONNECTING ROD, PISTON ASSY, FMA & FLYWHEEL ASSY.

13 9

1 10
15
3 4a
4
2 7
5
12 11
8 6
14

45 20
44
16 17
25 24
23
21
22
39 40 41 42
26
31 32 18
30
38
43 36
27 28 35
33
19 37
29

34
46

2
PLATE - I CRANKSHAFT, CONNECTING ROD, PISTON ASSY, FMA & FLYWHEEL ASSY.

1 (1) LG8211266 8 (1) LG1640129 18 (1) LG9881519


Ring Set Std. Big End Bushing Std. Flywheel With Crown Gear

1 (1) LG8211267 8 (1) LG1640138 19 (1) LG2816106


Ring Set +0.50 MM Big End Bushing -0.25 Crown Gear

1 (1) LG8211268 8 (1) LG1640139 20 (1) LG5830169


Ring Set +1.00 MM Big End Bushing -0.50 Cable Sleeve

2 (2) LG1160059 9 (1) LG1261122 21 (1) LG2100067


Circlip Seal Ring 28×38×7 Spark Plug

3 (1) LG8480120 10 (1) LG1051246 22 (1) LG1567256


Gudgeon Pin Crankshaft Coil

4 (1) LG6502321 11 (1) LG2200022 23 (2) LG7625332


Piston Set Std Key Washer Diam. 6,4

4 (1) LG6502322 12 (1) LG2200022 24 (2) LG9865305


Piston Set +0.50 MM Key Screw M 6

4 (1) LG6502323 13 (1) LG3002086 25 (2) LG325A251


Piston Set +1.00 MM Ball Bearing 30×72×19 Nut M 6

4a (1) LG6502221 14 (1) LG1257192 26 (1) LG1157366


Piston Std Thrust Washer 30x42x0.25 Volt.alternator Stator 3 Wires

5 (1) LG1526293 15 (1) LG9080263 27 (1) LG8430120


Connecting Rod Shutter Cap Lock Pin

6 (2) LG1770204 16 (1) LG771A111 28 (1) LG8430121


Bolt M 7 × 1 × 40 Washer 18×2 Lockpin

7 (1) LG1630057 17 (1) LG3260129 29 (1) LG6370602


Small End Bushing Nut M 18 Safety Plate

3
PLATE - I CRANKSHAFT, CONNECTING ROD, PISTON ASSY, FMA & FLYWHEEL ASSY.

13 9

1 10
15
3 4a
4
2 7
5
12 11
8 6
14

45 20
44
16 17
25 24
23
21
22
39 40 41 42
26
31 32 18
30
38
43 36
27 28 35
33
19 37
29

34
46

4
PLATE - I CRANKSHAFT, CONNECTING ROD, PISTON ASSY, FMA & FLYWHEEL ASSY.

30 (1) LG8725075 42 (1) LG5840237


Alternator Support 180W Starting Motor

31 (2) LG7645005 43 (1) LG8430129


Washer Diam. 6 Lockpin Diam. 3×28 UNI 6873

32 (2) LG9730010 44 (1) LG1780158


Screw M 6 × 16 Screw M 8 × 16

33 (4) LG9730435 45 (1) LG4340088


Screw M 5 × 20 Earth Braid

34 (1) LG9730095 46 (1) LG6927779


Screw M 5 × 12 Starting motor gurad

35 (2) LG2471039
Clamp

36 (4) LG7645001
Washer Diam. 5

37 (1) LG6961122
Starting Pulley

38 (1) LG4904038
Rope

39 (1) LG3630022
Clamp

40 (2) LG9730012
Screw M 6 × 20

41 (2) LG7645005
Washer Diam. 6

5
PLATE - II CAMSHAFT ASSY. TIMING BELT & BELT PULLEY

1 2 3
13 15 10
4
11
14
12

6 34
7
30 31
18 16 8
20 9 28 33
17 19 22 32
29
21

23 24
35
25
27
26
36

37

6
PLATE - II CAMSHAFT ASSY. TIMING BELT & BELT PULLEY

1 (1) LG6975330 14 (2) LG1760005 27 (1) LG375R082


Belt Pulley Bolt M 6 × 1 × 16 Cable Clip

2 (1) LG7625286 15 (2) LG7625008 28 (1) LG1011900


Washer Washer Diam. 6, 4 Camshaft Assy.

3 (1) LG7645005 16 (1) LG3203101 29 (1) LG7520016


Washer Diam. 6 Selflocking Nut M 6 Thrust Washer

4 (1) LG1760006 17 (1) LG6760104 30 (1) LG5660102


Bolt M 6 × 1 × 20 Stud M 6 × 40 Compression Spring

5 (1) LG995A004 18 (1) LG3527430 31 (1) LG7770175


Bolt M 8 × 40 Spacer Pin D.4

6 (1) LG7645006 19 (1) LG7625008 32 (1) LG3001069


Washer Diam. 8 Washer Diam. 6,4 Ball Bearing 17×40×12

7 (1) LG4110043 20 (1) LG1760034 33 (1) LG1240039


Jockey Pulley Bolt M 6 × 25 Snap Ring 17×40×7

8 (1) LG2440346 21 (1) LG8580028 34 (1) LG1213356


Timing Belt Support Seal Ring 17×40×7

9 (1) LG6975407 22 (1) LG1200369 35 (1) LG7625008


Drive Pulley O Ring Washer D.6

10 (4) LG9730012 23 (3) LG994A002 36 (1) LG5953082


Screw M 6 × 20 Bolt M 6 × 1 × 20 Oil Filter Union M 16

11 (7) LG7645005 24 (2) LG4670058 37 (1) LG175A104


Washer Diam. 6 Copper Gasket Diam. 8 Oil Filter

12 (1) LG2165083 25 (1) LG716A036


Belt Guard Union Bolt M 8

13 (1) LG2165131 26 (1) LG9455132


Gear Cover Camshaft Lubricating Pipe

7
PLATE - III CRANKCASE, CYLINDER HEAD ASSY, BREATHER ASSY, TIMING COVER ASSY

2
3
1 5
35 37 38 36 39
4
32 30 12
31

13 11 8
10
14 6 9
30 22 7
15
34 70
79 17 69
33 61
80
21 46
81
82 20 47 73
83 72 62
84 18
85 43 71
16
19 40 68
42
86 78 23 41 48
24 45 66 67
87
26 25 74
77 56
44
27
55
29 60 65
28 54
63 64

58
50
76 49 57
59
75 51 52 53

8
PLATE - III CRANKCASE, CYLINDER HEAD ASSY, BREATHER ASSY, TIMING COVER ASSY

1 (4) LG9730433 13 (2) LG3240165 26 (1) LG6645717


Screw M 10×100 Nut M 8 Oil Cup

2 (1) LG4260025 14 (2) LG1970140 27 (3) LG9730010


Lifting Eye Sleeve Screw M 6 x 16

3 (2) LG994A001 15 (1) LG1511185 28 (1) LG4670061


Bolt M 6 × 1 × 12 Crankcase For El.starting Copper Gasket Diam.14

4 (4) LG5715099 16 (1) LG4670061 29 (1) LG9040029


Washer Copper Gasket Diam.14 Oil Drain Magnetic Plug

5 (2) LG6780182 17 (1) LG4670061 30 (3) LG3630129


Stud M 8 × 16 Copper Gasket Diam.14 Clamp D.13-20

6 (1) LG9201204 18 (2) LG9040025 31 (1) LG3360073


Cyl. Head Assy. With Valve Magnetic Discharging Oil Plug Choke D.11×4×15
Guides - Seats
19 (2) LG1970419 32 (1) LG9580094
7 (1) LG4730619 Sleeve Oil Breather Pipe
Gasket
20 (3) LG9790165 33 (1) LG9695025
8 (1) LG4845264 Screw Breather Valve
Valve Guide Finished
21 (1) LG5096102 34 (1) LG1200293
9 (1) LG8000308 Breather Protect.sheet Ring
Exhaust Valve Seat
22 (1) LG9080133 35 (4) LG9730010
10 (1) LG8000307 Cap Diam. 8 Screw M 6 × 16
Inlet Valve Seat
23 (2) LG1755095 36 (1) LG2125703
11 (2) LG6870049 Screw M 5 × 16 Cover
Stud M 8 × 25
24 (1) LG5090031 37 (1) LG9032086
12 (1) LG4501122 Internal Oil Filter Filler Oil Cap
Exhaust Gasket
25 (1) LG1200376 38 (1) LG1200082
O Ring D.75, 9x1, 78 Viton O Ring 3106

9
PLATE - III CRANKCASE, CYLINDER HEAD ASSY, BREATHER ASSY, TIMING COVER ASSY

2
3
1 5
35 37 38 36 39
4
32 30 12
31

13 11 8
10
14 6 9
30 22 7
15
34 70
79 17 69
33 61
80
21 46
81
82 20 47 73
83 72 62
84 18
85 43 71
16
19 40 68
42
86 78 23 41 48
24 45 66 67
87
26 25 74
77 56
44
27
55
29 60 65
28 54
63 64

58
50
76 49 57
59
75 51 52 53

10
PLATE - III CRANKCASE, CYLINDER HEAD ASSY, BREATHER ASSY, TIMING COVER ASSY

39 (1) LG4601202 46 (2) L8335222 46 (2) L8335234


Gasket Spacer 3, 55 Spacer 4, 15

40 (2) LG6400083 46 (2) L8335223 46 (2) L8335236


Cup Spacer 3, 60 Spacer 4, 25

41 (2) LG4535015 46 (2) L8335224 47 (2) LG7215136


Valve Retainer Spacer 3, 65 Push Rod

42 (2) LG5755163 46 (2) L8335225 48 (1) LG4601174


Valve Spring Spacer 3, 70 Gasket

43 (2) LG6400084 46 (2) L8335226 49 (7) LG9732063


Retainer With Half-Collets Spacer 3, 75 Screw M 8 × 35

44 (1) LG9685169 46 (2) L8335228 50 (7) LG7645006


Exhaust Valve Spacer 3, 85 Washer Diam. 8

45 (1) LG9652179 46 (2) L8335229 51 (2) LG9730032


Intake Valve Spacer 3, 90 Screw M 8 × 45

46 (2) L8335216 46 (2) L8335227 52 (2) LG7645006


Spacer 3, 25 Spacer 3, 80 Washer Diam. 8

46 (2) L8335217 46 (2) L8335231 53 (1) LG6645818


Spacer 3, 30 Spacer 4, 00 Crankcase Cover Assy.
(Includes Pos. 56,59,60)
46 (2) L8335218 46 (2) L8335233
Spacer 3, 35 Spacer 4, 10 54 (2) LG4670058
Copper Gasket Diam. 8
46 (2) L8335219 46 (2) L8335235
Spacer 3, 40 Spacer 4, 20 55 (1) LG716A036
Union Bolt M 8
46 (2) L8335220 46 (2) L8335230
Spacer 3, 45 Spacer 3, 95 56 (1) LG9080246
Taper Threaded Plug
46 (2) L8335221 46 (2) L8335232
Spacer 3, 50 Spacer 4, 05

11
PLATE - III CRANKCASE, CYLINDER HEAD ASSY, BREATHER ASSY, TIMING COVER ASSY

2
3
1 5
35 37 38 36 39
4
32 30 12
31

13 11 8
10
14 6 9
30 22 7
15
34 70
79 17 69
33 61
80
21 46
81
82 20 47 73
83 72 62
84 18
85 43 71
16
19 40 68
42
86 78 23 41 48
24 45 66 67
87
26 25 74
77 56
44
27
55
29 60 65
28 54
63 64

58
50
76 49 57
59
75 51 52 53

12
PLATE - III CRANKCASE, CYLINDER HEAD ASSY, BREATHER ASSY, TIMING COVER ASSY

57 (2) LG3300270 68 (2) LG1213392 81 (1) LG1755003


Nut M 14 Oil Seal Ring Screw M5 x 16

58 (1) LG9320194 69 (1) LG2032392 82 (1) LG7665015


Oil Suction Pipe Gearbox Adapter Bell Washer

59 (1) LG9080140 70 (1) LG4601184 83 (1) LG5498031


Plug M 12 Gasket Membrane

60 (1) LG1611239 71 (1) LG3030028 84 (1) LG3430172


Crankshaft Bushing Bearing Breather disc plug

60 (1) LG161241 72 (6) LG9730118 85 (1) LG5976004


Crankshaft Bushing 0.50 MM Screw M8 × 22 Filetring element

60 (1) LG1611240 73 (6) LG7645006 86 (1) LG9695025


Crankshaft Bushing | -0.25 MM Washer D.8 Breather valve assy.

61 (1) LG1400499 74 (6) LG676R003 87 (1) LG1200293


Dipstick Stud M8 × 35 Ring

62 (3) LG1200398 75 (4) LG9730010


O Ring 2025 Screw M 6 × 16

63 (1) LG6495074 76 (1) LG2595052


Drive Rod Pump Cover

64 (1) LG5625025 77 (1) LG6605115


Pressure Valve Spring Oil Pump

65 (1) LG7625105 78 (1) LG8180195


Washer Diam. 8, 2 Complete Gasket Set

66 (1) LG7980077 79 (1) LG9580093


Pressure Valve Plug Tube

67 (1) LG1240017 80 (1) LG2145075


Snap Ring Breatjer valve cap

13
PLATE - IV AIR SHROUD (GREEN PAINTED)

40
28 30 31 39 32
16
2 3 5 11 6
17 4
24 23
15 41

22
9
29
21 14 27
10
20 1 34 35
26
18
36
19 37
13 25
33 38

8
12 7

14
PLATE - IV AIR SHROUD (GREEN PAINTED)

1 (1) LG2151342 13 (4) LG994A001 25 (2) LG5096105


Carburetor SPACO FSY 20 Jet 75 Bolt M 6 × 1 × 12 Flywheel Guard (Item Composed of 2 Parts)

2 (1) LG2569745 14 (2) LG7645005 26 (4) LG7625008


Shroud (Green) Washer Diam. 6 Washer Diam. 6, 4

3 (1) LG3350136 15 (2) LG1760005 27 (4) LG1760001


Plate For Engine Bolt M 6 × 1 × 16 Bolt M 6 × 1 × 10

4 (2) LG994A001 16 (1) LG4850097 28 (1) LG7330388


Bolt M 6 × 1 × 12 Cable Plastic Guide Sleeve Oil Union

5 (2) LG994A001 17 (1) LG4258007 29 (6) LG3630038


Bolt M 6 × 1 × 12 Cable Junction Clamp Diam. 32-52

6 (2) LG5800199 18 (1) LG2165135 30 (1) LG5365183


Plate Deflector Rubber Sheathing

7 (1) LG5066370 19 (2) LG9730008 31 (1) LG1585288


Panel Std. Screw M 6 x 1 x 10 Bushing

8 (2) LG5800199 20 (2) LG3240165 31 (1) LG15853060


Plate Nut M 8 Choke D24 x 34.7 for air filter-CNG/LPG(Green)

9 (4) LG994A001 21 (1) LG2942207 31 (1) LG15853168


Bolt M 6 × 1 × 12 Inlet Elbow Choke D20.8 x 34.7 for air filter - Petrol(White)

10 (3) LG742A125 22 (1) LG4420073 32 (1) LG3700436


Rivet 3, 2 × 6 Gasket Air Cleaner

11 (1) LG2920197 23 (1) LG9730309 33 (1) LG8546336


Panel Std. Screw M 6 × 8 Filter Support

12 (2) LG994A001 24 (1) LG4670001 34 (3) LG994A002


Bolt M 6 × 1 × 12 Copper Gasket Diam. 6,2 x 10 x 1 Screw M6x20
15
PLATE - IV AIR SHROUD (GREEN PAINTED)

40
28 30 31 39 32
16
2 3 5 11 6
17 4
24 23
15 41

22
9
29
21 14 27
10
20 1 34 35
26
18
36
19 37
13 25
33 38

8
12 7

16
PLATE - IV AIR SHROUD (GREEN PAINTED)

35 (2) LG6760047
Stud M6x16

36 (2) LG3203101
Nut M6

37 (3) LG7626051
Washer D.6

38 (3) LG3240008
Nut M6

39 (1) LG9000234
Plug

40 (1) LG3362036
Oil Breather Union & Methane Mixer Assy.

41 (1) LG2175269
Air Filter Cartridge

17
PLATE - V OIL COOLER SYSTEM

22

7 8 9
10

11
1
2 6
15 19
5
4
3
16
14 13 12
18
17
21 20

18
PLATE - V OIL COOLER SYSTEM

1 (1) LG5953048 13 (1) LG9485343


Nipple Outlet Oil Radiator Hose

2 (2) LG4670061 14 (2) LG1901195


Copper Gasket D.14 Union M14

3 (1) LG7330408 15 (2) LG8636238


Union Vibrator Dumper

4 (1) LG7520016 16 (1) LG8546277


Washer Radiatore Support

5 (1) LG3855221 17 (2) LG3240164


Oil Filter Flange Nut M8

6 (1) LG1202036 18 (2) LG772R030


O-ring Washer D.8

7 (1) LG9485343 19 (2) LG7625061


Inlet Oil Radiator Hose Washer D.8

8 (1) LG7350390 20 (3) LG1770127


Oil Radiator Screw M8x14

9 (1) LG5995023 21 (3) LG7645006


Baffle For Oil Cooler Washer D.8

10 (2) LG772R030 22 (1) LG5041276


Washer D.8 Oil Pressure Switch

11 (2) LG3240164
Nut M8

12 (4) LG4670061
Copper Gasket D.14
19
PLATE - VI LGA 280 PETROL ENGINE

43
2
3
4
41

42 1
2
3
4 5

44
42 45

15 46
16 6
39 17
18 7
38
23 8
37
24 22 9
25 21 10
20
36 26 19 11
12
35 13
34

33 14

32 27
31
30 28
29

20
PLATE - VI CARBURETTOR ASSY. - EXPLODED VIEW

1 (1) LG3695102 13 (1) LG8350024 25 (1) LG3588038


Cable Assly. Accelerator Conical Needle Type N70 Alomber Type 08

2 (1) LG2145078 14 (1) LG7850052 26 (1) LG4126126


Rubber Cap Throttle Valve Type 30 Main Jet No. 75

3 (1) LG9850156 15 (1) LG1200405 27 (1) LG1200407


Housing 'O' Ring 'O' Ring

4 (1) LG3300274 16 (1) LG7495014 28 (1) LG9863008


Nut Washer Drain Plug

5 (1) LG2145080 17 (1) LG5800224 29 (1) LG9440066


Cap Spring Flexible Tube

6 (1) LG2710087 18 (1) LG9850157 30 (4) LG9820233


Mixing Chamber Cover Assly. Mixture Controller Screw

7 (1) LG4431216 19 (1) LG9850158 31 (4) LG7565069


Gasket Valve Controller Spring Washer

8 (1) LG5680141 20 (1) LG5800225 32 (1) LG9710128


Spring Spring Float Chamber Assembly

9 (1) LG3430174 21 (1) LG7495015 33 (1) LG4770013


Retainer Disc Washer Gasket

10 (1) LG5800223 22 (1) LG1200405 34 (1) LG4105024


Spring 'O' Ring Float Assembly

11 (1) LG7495013 23 (1) LG4126124 35 (1) LG6231311


Washer Pilot Jet No. 30 Float Spindle

12 (1) LG1165038 24 (1) LG4126125 36 (1) LG8350025


Circlip Starter Jet No. 60 Patrol Stop Needle

21
PLATE - VI LGA 280 PETROL ENGINE

43
2
3
4
41

42 1
2
3
4 5

44
42 45

15 46
16 6
39 17
18 7
38
23 8
37
24 22 9
25 21 10
20
36 26 19 11
12
35 13
34

33 14

32 27
31
30 28
29

22
PLATE - VI CARBURETTOR ASSY. - EXPLODED VIEW

37 (1) LG7996015
Needle Jet Type 262

38 (1) LG9700170
Starter valve Assembly

39 (1) LG5680142
Spring

40 (1) LG5957054
Housing

41 (1) LG2145081
Cap

42 (1) LG9445012
Bent Tube

43 (1) LG3695103
Cable Assly. Choke

44 (1) LG9590024
Rubber Pipe

45 (1) LG3650111
Clip

46 (1) LG1200408
'O' Ring

23
PLATE - VII ENGINE SIDE COVER AND MAIN HOUSING

76 5

1 12
3

2
14

10
9 8

16

11 13

19
22

18
17
20
21 15
23

24
PLATE – VII ENGINE SIDE COVER AND MAIN HOUSING

1 (1) 127171310 9 (11) 16408 18 (1) 120271018


Engine Side Cover (Ext. Mtg.) Spring Washer M8 (Ext.Mtg) Fibre Washer Drain Plug

1 (1) 127171011 9 (10) 16408 19 (2) 12136


Engine Side Cover Spring Washer M8 Nylock Nut M5 (802000525)

2 (1) B001844 10 (11) 15335 20 (1) 127911019


Gasket Engine Side Cover (11 stud) Hex Nut M8 x 8 thk (Ext. Mtg.) Oil Deflector Clutch

2 (1) 128071012 10 (10) 15335 21 (2) 567741


Gasket Engine Side Cover Hex Nut M8 x 8 thk Hex Screw M5 x 18 (811051824)

3 (1) B001501 11 (2) 127102010 22 (2) 127912013


Gasket Engine PTO & ESC (6 stud) Hollow Dowel Gear Box Engine side cover Fibre Washer Oil Deflector

3 (1) 129001014 12 (1) 120212012 23 (6) 659842


Gasket Engine PTO face Needle Bush JL 188 NRB Nut with Conical Washer M8 × 1.25 p

4 (1) 825420215 13 (2) 815084520 24 (1) B001879


O Ring - Cover Plate Stud M8 x 45 (Ext. Mtg.) Gear Box & Differential
(JV) - Commercial (N.I.)
5 (1) 520221019 13 (8) 815084520
Cover Plate Stud M8 x 45 25 (1) B002319
Gear Box (W/o Clutch Assy.)
5 (1) B001770 14 (9) 815084025 - Passenger (N.I.)
Cover Plate (E/side - hsg) Stud M8 x 40 (Ext. Mtg)
26 (1) B001874
6 (4) 807000647 14 (8) 815084025 Gear Box Assy. (JV) Pass- (N.I.)
Conical Lock Washer M6 Stud M8 x 40
27 (1) B002322
7 (4) 812061656 15 (4) 815064025 Gear Box external mtg.
CSK Philip Hex Screw M6×16 Stud M6 x 40 (W/o Clutch Assy.) - Passenger (N.I.)

8 (11) 808000826 16 (1) 127109018


Plain Washer M8 (Ext. Mtg.) Main Housing

8 (10) 808000826 17 (1) 811081025


Plain Washer M8 Hex Screw M8 x 10

2 5
PLATE - VIII MAINSHAFT, SPEED GEARS AND CLUSTER GEAR

6 8 9 10 11 12 13 9 8 14 15 16 17

20

18 1 2 19 3 4 5

26
PLATE – VIII MAINSHAFT, SPEED GEARS AND CLUSTER GEAR

1 (1) 30209 9 (1) 523014015 16 (1) 841005207


Ball Bearing fr wheel hub Shoulder Ring 2.00 mm Thick Circlip Dia 52 (Int)

2 (1) 127203010 10 (1) 127301018 17 (1) 842002501


Cluster gear Speed Gear 1st Circlip Dia 25 (Ext.)

2 (1) 127305519 10 (1) 127309515 18 (1) 842001507


Cluster Gear (VE) Speed Gear 1st (VE) Circlip Dia 15 (Ext)

3 (1) 884222808 11 (1) 127302012 19 (1) 122032014


Needle Bush-Main Housing Speed Gear 2nd Inner Ring-Cluster Gear

4 (1) 120204015 11 (1) 127302517 20 (1) 127200018


Washer Speed Gear 2nd (VE) Cluster Gear with Inner Ring

4 (1) 120206013 12 (1) 127303016


Washer (Alt) Speed Gear 3rd

5 (1) 120205019 12 (1) 127307517


Shim. Hard Bush Speed Gear 3rd (VE)

6 (1) 523021018 13 (1) 127307012


Stem Gear Operating Speed gear 4th

7 (1) 127306018 13 (1) 127306513


Cross (Alt. Const. 221569) Speed gear 4th (VE)

8 (2) 842004808 14 (1) 127451019


Circlip Dia. 48 (ext) Main Shaft (modified)

9 (2) 523011013 14 (1) 127304515


Shoulder Ring 1.5 mm Thick Main Shaft (VE)

9 (2) 523012017 15 (1) 880255211


Shoulder Ring 1.7 mm Thick D.G. Ball Bearing 25×52×15

2 7
PLATE - IX GEAR SHIFTER AND ITS CONTROL MECHANISM

12
21
22
14
4 20
13

11 6

1 15
7
10
8
5

3
18
17 2
16

28
PLATE – IX GEAR SHIFTER AND ITS CONTROL MECHANISM

1 (1) 127640012 13 (1) 126054010


Gear Shifter Housing Assy. Complete Screw for Bracket
(Consisting of Sr.No. 2;4 to 10 & 12)
14 (1) 126053016
2 (1) 127641016 Pin for Roller
Gear Shifter Housing
15 (1) 126052012
3 (1) 128081017 Roller (40673)
Gasket Housing Gear Shifter Housing
16 (2) 3056
4 (1) 127660012 Plain Washer
Sector Connector Plate with Pin Assy.
17 (2) 16406
5 (1) 825080209 Spring Washer M6
O Ring- (Sector Plate Assy.)
18 (2) 819064530
6 (1) 126022017 Socket Head Screw M6 x 45
Pin for Slider Block
19 (1) 127650017
7 (1) 126021013 Sector; Connector plate and Lever Assy. (NI)
Slider Block
20 (2) 604560
8 (1) 526023017 Screw Terminal - Gear control
Gear Shifter Lever
21 (1) 31054
9 (1) 126004015 Hex Head Screw M5 x 10CL8.8
Taper Pin (For Lever)
22 (1) 150418
10 (1) 126003011 Disc Thick = 1.8
Spring Gear Shifter Assy.

11 (1) 126060019
Bracket Assy.

12 (1) 126050014
Bracket with Roller Assy. (Consisting
of Sr.No. 11;13;14 & 15)

2 9
PLATE - X DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE

60
72 59
71
73 34 35
74 33
34
32
33
36
37
53

31 57 61
30 77
56 82

18
17 25 55 27
76 24
44 18 28
23 56a
87
6465 21 56b 88
63 20
62
66 67
16
19
68
83 70 45
1
26 22 29
50 49 47
85 75 38
39 86
70 40
70 52 13
85 9 10
51 54
58 12 11
4648 79 15
8 4142
70 43
3
69 6564
84 80 2
78 7
67 6
66 62 63 4
81 5 14

30
PLATE – X DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE

1 (1) 124140011 12 (1) 822031942 23 (1) 127503018


Fare Meter Housing Assy. Complete Spring Pin (3 x 19) Shaft Pinion (modified)
(Modified)
13 (1) 124104017 24 (1) 127404016
1 (1) 124130016 Adapter Gear R.C.
Fare Meter Housing Assy. (Modified)
13 (1) 124141015 24 (1) 127402513
2 (1) 124161015 Adopter Nylon (VE) Gear R.C. (VE)
Fare Meter Housing (Modified)
14 (1) 124113018 25 (1) 127571015
3 (1) 124112014 Grease Nipple (m6) Idler Gear (PAS)
Bush(10951)
15 (1) 165031013 25 (1) 127574017
4 (1) 125012015 Gasket-Speedo Drive Housing Idler Gear (VE) Pass
Plug F.m.Housing (40734)
16 (1) 127112015 26 (1) 842003000
5 (1) 165121014 Gear Box Cover Circlip Dia 30 (Ext)
Pin (40035)
17 (2) 120203011 27 (1) 112898
6 (1) 811051525 Hollow Dowel- gear box cover Oil Level Arm with plug
Screw (Hex head M5 x 15)
18 (2) 120302013 28 (1) 127016015
7 (1) 801000528 Bush (20061) Dipstick Sealing Washer;
Check Nut
19 (1) 822051647 29 (1) 6450
8 (1) 124106015 Spring Pin ( 5 x 16) Ext. Circlip Dia 48
Plug for Fare Meter
20 (1) 880305509 30 (1) 7066
9 (1) 124120011 D.G.Ball Bearing 30×55×13 Ball Bearing TATA 16010
Fare Meter Pinion Assy.
21 (1) 841005506 31 (1) 111353
10 (1) 124121015 Circlip Dia 55 (Int) Circlip
Fare Meter Pinion
22 (1) 888472671 32 (1) 127555016
11 (1) 124102019 Oil Seal Gear Box (30×52×7) Gear Final Drive (Pass)
Fare Meter Gear

31
PLATE - X DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE

60
72 59
71
73 34 35
74 33
34
32
33
36
37
53

31 57 61
30 77
56 82

18
17 25 55 27
76 24
44 18 28
23 56a
87
6465 21 56b 88
63 20
62
66 67
16
19
68
83 70 45
1
26 22 29
50 49 47
85 75 38
39 86
70 40
70 52 13
85 9 10
51 54
58 12 11
4648 79 15
8 4142
70 43
3
69 6564
84 80 2
78 7
67 6
66 62 63 4
81 5 14

32
PLATE – X DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE

33 (2) 165155 43 (3) 31088 55 (1) 128306015


Differential Gear Hex Head Screw M6×16 C.C 8.8 Stopper Plate R.C. Lever

33 (2) B006714 44 (1) 127141016 56 (2) 16406


Satellite diff. gear (Cold forge) Gasket G.B. Cover Spring Washer M6

34 (2) 132136 45 (1) 128050018 56a (2) 3054


Sun Gear Lever & Sector Assy. complete of Sr.No. Plain Washer (808000424)
46;47;48;49;50 & 52
34 (2) B006715 56b (2) 20104
Gear Sun (Cold forge) 46 (1) 120321019 Hex nut M4 (800000428)
Slider Block R.C. Gear
35 (1) 132129 57 (2) 31088
Pin 47 (1) 127151011 Screw M6 x 16
Lever(R C Gear) (41738)
36 (8) 815084520 58 (1) 128307019
Stud M8 x 45 48 (1) 843000500 Bolt R.C. Spring retaining
Circlip Dia 5 (Ext) Type C
37 (1) 288730 59 (1) 220575
Differential Cage 49 (1) 17702 Washer 65 x 3
Spring Pin R.C. Gear
38 (10) 808000826 60 (1) 132134
Plain Washer M8 50 (1) 127111011 Circlip
Reverse Gear Spring
39 (10) 16408 61 (1) 132244
Spring Washer M8 51 (1) 128060013 Stopper Thickness=1.0
Sector Plate Assy. Complete
40 (10) 15335 62 (2) 198618
Hex Nut M8 × 8 th. 52 (1) 632191 Bellow
‘O’ ring
41 (3) 3056 63 (1) 111356
Plain Washer 53 (6) B003163 Cover
Hex Screw (M10×20L×1.25-6g)
42 (3) 16406 64 (8) 31092
Spring Washer M6 54 (1) 825080209 Hex Head Screw M6 x 25 C L 8.8
O Ring Sector Plate Assy.

33
PLATE - X DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE

60
72 59
71
73 34 35
74 33
34
32
33
36
37
53

31 57 61
30 77
56 82

18
17 25 55 27
76 24
44 18 28
23 56a
87
6465 21 56b 88
63 20
62
66 67
16
19
68
83 70 45
1
26 22 29
50 49 47
85 75 38
39 86
70 40
70 52 13
85 9 10
51 54
58 12 11
4648 79 15
8 4142
70 43
3
69 6564
84 80 2
78 7
67 6
66 62 63 4
81 5 14

34
PLATE – X DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE

65 (8) 16406 76 (2) 127103014 88 (3) 31089


Spring Washer M6 M8 Stud-Main Housing Hex hd screw M6 x 18 CL 8.8

66 (2) 183511 77 (1) 119278


Oil Seal Terminal

67 (2) 113278 78 (2) 111498


Bracket with Retention Ring(41736) Elastic Hub

68 (1) 587687 79 (2) 15578


Prop. Shaft Sub Assy. LT (with pin) Hex Head Bolt M10x45(CC.10.9)

69 (1) 587685 80 (2) 16410


Prop. Shaft Sub Assy. RT (with pin) Spring Washer M10

70 (4) 112867 81 (2) 231370


Slider Block Prop. shaft Self Braking Nut M10

70 (4) 643656 82 (3) B003155


Slider Block (Sintered) Lock Plate

71 (1) 117401 83 (1) 587688


Bush (41735) Propeller Shaft LHS

72 (1) 117402 84 (1) 587686


Oil Seal Propeller Shaft RHS

73 (1) 117404 85 (2) 113099


Speedo Meter Gear Pivot

74 (1) 165121014 86 (1) 20105


Pin (40035) Hex Nut M5

75 (1) 604560 87 (3) 3056


Screw Terminal Assy.-Gear control Plain washer

35
PLATE - XI CLUTCH AND CLUTCH COVER

27
45
4
5
6
7 42

4443
38

3 24 40 29
25 26 34
35
20 39
22
21

19

23
15
3132 30
33 37
40 36

1
28 18
11 12
17

16

14

2
13
10
9
8

36
PLATE – XI CLUTCH AND CLUTCH COVER

1 (1) 652124 12 (1) 652112 23 (1) 127794019


Spacer Washer-Clutch Clutch Shaft Clutch cover (Improved)

2 (1) 127740018 13 (1) 127758015 24 (1) 127185012


Clutch Shaft Assy.(Improved) Shim (Mantano) Spring Clutch Cover

3 (1) 127290013 14 (1) 127759019 25 (1) 120164019


Plunger Shaft Assy. Engine gear (Mantano) Retaining Plate

4 (1) 129012013 14 (1) 127303511 26 (1) 842001600


Tab Washer Engine gear (VE) Circlip Dia 16 (Ext)

5 (1) E47177007 15 (5) 127530011 27 (1) 127471019


Bolt Clutch Driven Plate Assy. (Mantano) Bracket Clutch Cable Guide

6 (1) 129019011 16 (4) 127692015 28 (1) 127011019


Thrust Plate(sintered) (41928) Driving Plate Thick non 2.0 mm Oil Deflector Clutch

6 (1) 129014011 17 (1) 127693019 29 (1) 127460010


Thrust Plate Pressure Plate Outer (VE) Link Assy cluth (Improved)

7 (1) 129015015 18 (1) 127754019 30 (1) 127013013


Spring Clip Circlip - Clutch Box Pin Clutch

8 (1) 127691011 19 (1) 825123207 31 (4) 3056


Clutch Box (VE) O Ring (Clutch Cover) Plain Washer M6

9 (6) 127757011 20 (1) 120159014 32 (4) 16406


Cup Clutch Spring Plunger Spring Washer M6

10 (6) 127755013 21 (1) 127182010 33 (4) 20106


Spring Clutch Plunger Shaft Hex Nut M6

11 (1) 127741012 22 (1) 822031942 34 (1) 120237012


Bush Sintered (Clutch Shaft improved) Spring Pin (Pinion speedo drive)(3x19) Screw Terminal

37
PLATE - XI CLUTCH AND CLUTCH COVER

27
45
4
5
6
7 42

4443
38

3 24 40 29
25 26 34
35
20 39
22
21

19

23
15
3132 30
33 37
40 36

1
28 18
11 12
17

16

14

2
13
10
9
8

38
PLATE – XI CLUTCH AND CLUTCH COVER

35 (1) 120238016
Bolt for Screw Terminal

36 (1) 120170018
Hose Clip Bellow Clutch Cover

37 (1) 127012019
Bellow Clutch Actuating

38 (1) 20106
Hex. Nut

39 (1) 825120308
O Ring (Plunger Shaft)

40 (3) 843000809
Circlip Dia 8Ext Type C

41 (1) 127730013
Clutch Assy. Complete (N.I.)

42 (1) 31092
Hex. Screw

43. (1) 16406


Spring Washer

44 (1) 3056
Plain Washer

45 (1) 129011019
Washer for clutch assy.

39
PLATE - XII ENGINE SUPPORT

24 21
7
5
48 52

4 10
34 9 8
26
37

24 44 PROFESSIONAL

27 43
28 42
49

45 31 38
4 46 32 15
18
35 47 53 36
1
6

51
16
22 12
25
11
25 29
29
3
3 13
13
39
33
30
50
41 30
23 2
14 40 23
17
14
19
20

40
PLATE – XII ENGINE SUPPORT

1 (1) 587576 13 (3) 265091 25 (3) 2383


Frame Assy. Suspension & Engine Support Dumper engine mounting. Plain Washer M20 x 8.5 x 2

2 (1) B002436 14 (3) 15335 26 (2) 15235


Cross Member Engine Support Rear Hex HD Nut M8 Nylock Nut M10

3 (3) 569241 15 (1) 652522 27 (1) 108834


Spacer FRT Cross Member Assy. Eng. Mtg. Plate

4 (3) 136916 16 (2) 231370 28 (2) 632247


Plate for Retaining Brake Flex Pipe Self Braking Nut M10 Hex hdd Screw m10×30 CC8.8

5 (1) 643692 17 (2) 20108 29 (3) 569375


Three way Connector Hex Nut M8 Plate

6 (1) 644813 18 (1) 568140 30 (3) 569244


Brake Pump Tube of Right Rear Wheel Grommet Plate

7 (1) 644812 19 (2) 16408 31 (1) B002433


Brake Pump Tube of Left Rear Wheel Spring Washer M8 Support Arm Engine Rear Sub Assy
with IP
8 (6) 20108 20 (2) 604887
Hex Nut M8 Hex Head Bolt M8×140 32 (2) 15578
Hex HDD Bolt M10 x 45 CC:10.9
9 (6) 16408 21 (1) B003600
Spring Washer M8 Tools Kit LGA 280 33 (1) B003286
Rear AVM Support Bkt. Assy.
10 (6) 31119 22 (2) 604948
Hex HD Screw M8 x 25 Hex.Hdd Bolt M8 X 110 With Pointing 34 (2) 178610
Grommet
11 (2) 568689 23 (3) 16408
Hex Head Bolt M10×100 Spring Washer M8 35 (2) 15478
Grommet4
12 (2) 286328 24 (2) 644814
Plain Washer 20×10.2×2 Flexible hose; rear brake 36 (1) 567456
Double End Spanner 12/14

41
PLATE - XII ENGINE SUPPORT

24 21
7
5
48 52

4 10
34 9 8
26
37

24 44 PROFESSIONAL

27 43
28 42
49

45 31 38
4 46 32 15
18
35 47 53 36
1
6

51
16
22 12
25
11
25 29
29
3
3 13
13
39
33
30
50
41 30
23 2
14 40 23
17
14
19
20

42
PLATE – XII ENGINE SUPPORT

37 (1) 567458 48 (1) B001954


Screw Driver (-) & (+) 80 Jack (CNG/LPG)

38 (1) B006688 49 (1) B001494


Tool Bag L Type Spanner-A/F -16

39 (2) 31154 50 (2) 286328


Hex HDD Screw M10 x 22 CL 8.8 Plain Washer 20 x 10.2 x 2

40 (4) 20108 51 (1) 272178


Nut Hex. Hdd Bolt M8 x 122 CL 10.9

41 (2) 16410 52 (1) B003602


Spring Washer M10 Rope Starter Pulley

42 (2) 16410 53 (1) 567454


Spring Washer M10 Double End Spanner 7/8

43 (4) 20110 54 (1) 567583


Hex Nut M10 Tools Kit (Consisting of SR. NO. 21,36,53)
N.I.
44 (2) 286328
Plain Washer M20×10.2×2

45 (2) 16408
Spring Washer M8

46 (2) 2383
Plain Washer 20×8.5×2

47 (2) B003855
Socket Head Cap Screw M8

48 (1) 567439
Jack (Petrol)

43
PLATE - XIII CHASSIS FRAME, FUEL TANK & SEAT

101
97 36
105 108 37
96 100 5
109 107 110 38
69
99
104
106
80 81 102 28

68 83
70 73 12 6
74 84
21 7
62 75 79 23
78 22
72 14 77 103
47 76 29 9
16 10
30
48 11
15
49
31
51
50
71 61 32
52 33
53 34
54
54 24 25
35 20
63 26 17 20
2
82 27
42 43
44 64
91 65 1 18
45 59
66 19
46
6758 60
90 93 85 55 3 4
86 57 56 39
94 87 13
95 88 103 106 40
112
89 41
92
44
PLATE – XIII CHASSIS FRAME, FUEL TANK & SEAT

1 (1) 604965 10 (2) 20108 19 (1) B003115


Cap, Fuel Tank Lock (Body cap) Hex. Nut M8 Tube Fuel Tank Filter Assy.

2 (1) B001415 11 (2) 31119 20 (2) 604756


Fuel Tank Assy. Complete Hex Head Screw M8 x 25 (811082524) Hose Clip (Size : 2x)

2 (1) B002278 12 (1) B002472 21 (6) 16408


Fuel Tank Assy. Complete (CNG/LPG) Main Frame Assy. with IP (LPG) Spring Washer M8

3 (4) 31088 12 (1) B002424 22 (6) 20108


Hex HD Screw M6 x 16 CL 8.8 (811061623) Main Frame Assy. with I.P. (Pass) Petrol Hex Nut M8

4 (4) 16406 12 (1) B003676 23 (6) 3058


Spring Washer M6 Main Frame Assy. with IP-CNG Plain Washer 15 x 8.4 x 1.5

5 (1) B003699 12 (1) B004000 24 (1) 20108


Driver Back Rest Assy. Main Frame Assy. with IP (SM-LPG) Hex Nut M8

6 (1) B001293 13 (4) 13880 25 (1) 3058


Pass Driver Seat Assy. Metalic Plain Washer Plain Washer

6 (1) B002779 14 (4) B002539 26 (1) 568291


Pass Driver Seat Assy. (CNG/LPG) Grommet for dia 7 Hole on Dome Half Tie Rod Assy.

7 (1) B001294 15 (2) B002509 27 (1) 632508


Driver Seat Pipe S/A Plug for Sq. 7 Hole on Dome Tension Rod Assy. (Battery Mounting.)

7 (1) B002780 16 (2) 568131 28 (1) B001276


Driver Seat Pipe S/A (CNG/LPG) Plug(Dome D = 21mm) (NI) Driver Seat Sub. Assy.

8 (2) 16408 17 (1) 604953 29 (3) B001275


Spring Washer M8 Tension rod ‘C’ Clamp

9 (4) 2383 18 (1) B003114 30 (1) B002412


Plain Washer 20×8.5×2 Hose Fuel Tank Grommet Wiring Hand Brake

45
PLATE - XIII CHASSIS FRAME, FUEL TANK & SEAT

101
97 36
105 108 37
96 100 5
109 107 110 38
69
99
104
106
80 81 102 28

68 83
70 73 12 6
74 84
21 7
62 75 79 23
78 22
72 14 77 103
47 76 29 9
16 10
30
48 11
15
49
31
51
50
71 61 32
52 33
53 34
54
54 24 25
35 20
63 26 17 20
2
82 27
42 43
44 64
91 65 1 18
45 59
66 19
46
6758 60
90 93 85 55 3 4
86 57 56 39
94 87 13
95 88 103 106 40
112
89 41
92
46
PLATE – XIII CHASSIS FRAME, FUEL TANK & SEAT

31 (1) B002334 43 (8) 13880 54 (2) B001479


Fare Meter mtg. bkt. assy. Metallic Plain Washer Gasket for Front Mudguard

32 (4) 16408 44 (4) 20106 55 (1) 662494


Spring Washer M8 Hex Nut M6 Fuel Pipe tank to filter

55 (1) B009582
33 (4) 3058 45 (4) 31089
Fuel Pipe tank to filter
Plain Washer 15 x 8.4 x 1.5 Hex Head Screw M6 x 18 CL 8.8
56 (1) B002625
34 (4) 31118 46 (4) 78307 Fuel Pipe Filter to feed pump
Screw M8 x 20 Bent Spring Washer M6
57 (1) B002626
35 (1) 604954 47 (1) B001027 Feed Pump to ‘Y’ Connector
Tension Rod Front Nose
58 (1) B002627
36 (4) 16405 48 (2) 16670 ‘Y’ Connector to Carburettor
Spring Washer M5 Plain Washer 12 × 4.5 × 1
59 (1) B002628
‘Y’ Connector to Fuel Tank Return
37 (4) 16603 49 (2) 568692
Plain Metallic Washer (876000529) Pan Self Tap Screw 6 SG x 16 AB
60 (1) 644824
Three Way ‘Y’ Connector
38 (4) 604606 50 (2) 18630
Hex Hd. Screw M5 × 20 CL8.8 Pan Self Tap Screw 6 SG x 25 AB 61 (1) 116839
Tow Hook
39 (1) 645141 50a (2) B009429
Bottle Carrier Stand Self tap screw AB 3.5 x 38 62 (1) 569111
Battery, Spare Wheel Lock W/o Key
40 (2) 16405 51 (1) B003339
Spring Washer (M5) Ridge(Crest) 63 (1) 632134
Protection For Cylinder Valve (CNG)
41 (2) 8265 52 (2) 97756
Pan Self tp. Screw 10 SG × 13AB Metallic Plain Washer 64 (4) 31118
Screw M8 X 20
42 (1) B001026 53 (2) B001493
65 (4) 3058
Front Mudguard Pan Self Tap Screw 4 SG x 16AB
Plain Washer 15 X 8.4 X 1.5

47
PLATE - XIII CHASSIS FRAME, FUEL TANK & SEAT

101
97 36
105 108 37
96 100 5
109 107 110 38
69
99
104
106
80 81 102 28

68 83
70 73 12 6
74 84
21 7
62 75 79 23
78 22
72 14 77 103
47 76 29 9
16 10
30
48 11
15
49
31
51
50
71 61 32
52 33
53 34
54
54 24 25
35 20
63 26 17 20
2
82 27
42 43
44 64
91 65 1 18
45 59
66 19
46
6758 60
90 93 85 55 3 4
86 57 56 39
94 87 13
95 88 103 106 40
112
89 41
92
48
PLATE – XIII CHASSIS FRAME, FUEL TANK & SEAT

66 (4) 16408 77 (2) 808000826 89 (4) 31088


Spring Washer Plain Washer M8 Hex Head Screw M6 × 16CL 8.8(811061623)

67 (4) 20108 78 (2) 16408 90 (1) B003978


Hex. Nut M8 Spring Washer M8 Battery Holding Plate

68 (1) 109012 79 (2) 20108 91 (1) 616649


Wind Shield Packing Hex Nut M8 Battery Tray

69 (1) 587963 80 (5) 190462 92 (1) B003145


Laminated Windscreen Glass Plate Assy. Battery Stand S/A

70 (1) 632288 81 (1) 190393 93 (4) 13861


CNG/LPG Pass Windshield Frame Assy. Rim coverage joint Plain Washer 20 × 8.2 × 2.5

70 (1) 632620 82 (1) 567515 94 (4) 16408


Wind Screen Frame Assy. Register Spring Washer M8

71 (1) B003261 83 (5) 3054 95 (4) 31118


Ornament Crest Plain Washer M4 Screw M8 × 20

72 (1) B002198 84 (5) 20104 96 (2) B003282


Ornament Front Mudguard Hex Nut M4 Hose Clip (Dia. 7) (Petrol & CNG/LPG)

73 (9) B001386 85 (1) 116103 97 (3) B003929


Hex Head Screw M5×20 Mud Flap Front Fly Spring (Petrol)

74 (9) 16405 86 (4) 13880 97 (2) 191002


Spring Washer M5 Metallic Plain Washer Fly Spring (CNG/LPG)

75 (9) 20105 87 (4) 16406 98 (6) 604591


Hex Nut M5 Spring Washer M6 Hose Clip - (CNG/LPG)

76 (2) 31116 88 (4) 20106 98 (2) 604591


Screw Hex Nut M6 Clamp - (Petrol)

49
PLATE - XIII CHASSIS FRAME, FUEL TANK & SEAT

101
97 36
105 108 37
96 100 5
109 107 110 38
69
99
104
106
80 81 102 28

68 83
70 73 12 6
74 84
21 7
62 75 79 23
78 22
72 14 77 103
47 76 29 9
16 10
30
48 11
15
49
31
51
50
71 61 32
52 33
53 34
54
54 24 25
35 20
63 26 17 20
2
82 27
42 43
44 64
91 65 1 18
45 59
66 19
46
6758 60
90 93 85 55 3 4
86 57 56 39
94 87 13
95 88 103 106 40
112
89 41
92
50
PLATE – XIII CHASSIS FRAME, FUEL TANK & SEAT

99 (2) 244313 110 (4) 31088


Clamp Hex Hd. Screw M6 × 16 CL8.8
(Petrol & CNG/LPG)
100 (1) 604908
Banjo 111 (4) 13880
Plain washer (Petrol & CNG/LPG)
101 (1) 604909
Banjo Bolt (M14x1.5) 112 (1) B003942
Fuel pipe fuel filter to carburettor
102 (2) 604910
Copper Washer Feed Pump 113 (1) 643661
Licence plate mtg. bkt. (N.I.)
103 (1) B002630
Electrical Fuel Pump LGA 280 Petrol Engine 114 (1) 569191
Rubber packing (N.I.)
104 (2) 16406
Spring Washer M6

105 (2) 31088


Hex Head Screw M6×16CL 8.8

106 (1) 616738


Fuel Filter (LGA 280) - Petrol Engine

107 (1) 15733


Self Tapping Screw (Petrol & CNG/LPG)

108 (1) 652105


Rubber Packing Primary Fuel Filter
(Petrol & CNG/LPG)

109 (4) 16406


Spring Washer M6 (Petrol & CNG/LPG)

51
PLATE - XIV INNER PARTS OF CABIN

11 12

8
9 6 5

7
10 2

52
PLATE – XIV INNER PARTS OF CABIN

1 (1) 660322 12 (8) 3054


Dash Board object & instrument holder (VE) Plain Washer M4

1 (1) B002621 13 (4) 568671


Dash Board assy (ape city CNG/LPG) Gasket - Glow Box Cover (N.I.)

2 (4) 16670
Plain Washer 12×4.5×1

3 (4) 15911
Pan Self Tp Screw 8 SG × 16AB

4 (4) 8080
Spring Plate

5 (1) 604548
Glove Box Cover

6 (1) 569114
Lock Glove Box W/O Key

7 (4) 660168
Self Tapping Screw

8 (1) 605389
Hinge

9 (2) 604984
Cap Dash Board

10 (1) 643691
Bolt Lock Plate

11 (4) 567893
Pop Rivet 4 x 9.5

53
PLATE - XV REAR SUSPENSION

11
10
9

2 8

35/36 12

7 7
40 39 41 37 38
14 3
41
13

4
44 48 50
1/1a 49 5
45 15
47 17
19 43 16
18
20
54
21 53
46
52
51 22 23
34
42
32
29
27 25
6
33
26

31 28 24

30

54
PLATE – XV REAR SUSPENTION

1 (1) B002369 12 (2) 136451 24 (4) B001316


Arm Sub Assy. RH - Rear Suspension Shock Absorber Rear Inner Tube for Tyre 4.0 x 8 inch

1a (1) B002345 13 (2) 267068 25 (12) 16410


Arm Sub Assy. LH - Rear Suspension Hex Head Bolt M10 x 60 CC 10.9 Spring Washer M10

2 (2) B002470 14 (2) 286328 26 (12) 20110


Rubber Bumper Plain Washer 20X10.2X2 Hex Nut M10

3 (2) 231370 15 (2) B002344 27 (12) 15594


Self Braking Nut M10 Rear Wheel Hub Hex HDD Bolt M10 x 35

4 (2) 157103 16 (1) B001379 28 (2) 196302


Bush - Shock Absorber Brake Drum Assy. Complete Oil Seal

5 (1) 107827 17 (8) B002486 29 (2) 587617


Spacer Bolt M8 x 35 6g cl 12.9 Elastic Joint Connection Hub (LOHL - side)

6 (1) 128633 18 (2) 128486 30 (2) 661267


Cone Needle Bearing Rear Wheel Hub Ring
(Roller Cage)
7 (4) 643741 31 (2) 109892
Hex HDD Bolt M10 x 80 Cl 12.9 19 (2) 20359 Protection Cup RR Hub
Seal ring
8 (4) 74414 32 (2) 604535
Buffer for Coupling Shock Absorber 20 (2) 243303 Flexible Coupling
Ball Bearing RR Wheel Axle TATA 62/22
9 (2) 6066 33 (2) 6650
Pl Washer 10.5x38x9 21 (2) B002353 Circlip Dia 50 (int)
Rear Wheel Axle
10 (2) 16410 34 (12) 231370
Spring Washer 22 (4) 661572 Self Locking Nut M10
Wheel Rim Assy.
11 (2) 20110 35 (1) B002481
Hex Nut M10 23 (4) B001315 Arm Assy. LH Suspension with Silent Bush
Tyre (4.0 x 8,4 PR)

55
PLATE - XV REAR SUSPENSION

11
10
9

2 8

35/36 12

7 7
40 39 41 37 38
14 3
41
13

4
44 48 50
1/1a 49 5
45 15
47 17
19 43 16
18
20
54
21 53
46
52
51 22 23
34
42
32
29
27 25
6
33
26

31 28 24

30

56
PLATE – XV REAR SUSPENSION

36 (1) B002482 48 (2) 12790


Arm Assy. RH Suspension with Silent Bush Split Pin

37 (2) 226662 49 (2) 177559


Ring for Elastic Support Cap

38 (2) 226661 50 (2) 21118


Internal Bush Hex Nut M18 x 1.5p

39 (2) 267065 51 (8) 16410


Spacer Front Spring Washer M10

40 (2) 226596 52 (8) 20110


Bush Front Ring For Elastic Support Hex Nut M10×1.5

41 (4) 661266 53 (1) B001113


Shoulder Washer Brake Drum

42 (12) 237246 54 (4) B001323


Shim Washer 20x10.2x1 Stud M10 Brake Drum

43 (2) B002354
Rear Wheel Axle Complete

44 (4) 231370
Nut Self Breaking nut 10

45 (1) 3068
Plain washer

46 (4) B001319
Bolt Rear Axle

47 (8) 16408
Spring Washer M8

57
PLATE - XVI STEERING COLUMN & FRONT SUSPENSION
54
52

28
21
32
53 29
23 31
24 33
30
26
25 22
20 40 34
27

35
36
43
44 37
55
57
58 38

45 45
48 49 47
51
46
49
48 4

10 41
11
50
8 9 7 19
3 12
2 13 5 42
6
14
15
16
17 18

58
PLATE – XVI STEERING COLUMN AND FRONT SUSPENTION

1 (1) 567710 12 (4) B001323 24 (10) 16410


Steering Wheel Shaft Assy Stud M10 - Brake Drum Spring Washer M10

1 (1) B006685 13 (1) B001258 25 (1) B001581


Steering Wheel Shaft Assy (Mod) Spacer Disc front Wheel Mtg. Brake Hose Fr. Flexible Pipe

2 (1) 568095 14 (1) 30209 26 (1) 6066


NY Lock Nut Ball Bearing Front Wheel Hub Washer 10.5x38x3

3 (1) 87067 15 (1) 567473 27 (2) 74414


Plain Washer 30.5x14.3 x2 Circlip Dia. 42 int. (841004203) Rubber Bush/Buffer for Coupling Shock
Absorber
4 (1) B001379 16 (1) 180431
Brake Drum Assy. Complete Coin Washer 28 (1) 604758
Protection
5 (4) 16410 17 (1) 74521
Spring Washer M10 Nut M14×1.5 29 (1) 108873
Stop Washer For Holding
6 (4) 20110 18 ( 1) 107871
Hex Nut - M10 x 1.5 Cap 30 (1) 567990
Bearing Race Upper Bottom
7 (1) 661595 19 (4) B001301
Front Wheel Hub Bolt Front Hub. 31 (1) 567991
Bearing Race Upper Top
8 (1) 136434 20 (1) 21216
Oil Seal Hex Nut M16 x 1.5 32 (1) 108874
Securing Ring Nut
9 (1) 125289 21 (1) 75708
Needle Bearing, Crankase, Front Wheel Silent Block 33 (1) 662423
Solid Oil Ball Cage (Upper) SKF 7105
10 ( 1) B001302 22 (1) 569246
Front Hub Assly. Front Shock Absorber 34 (1) 109064
Dust Cover
11 (1) B001113 23 (1) 21110
Brake Drum Hex ut M10 x 1.25 p 35 (1) 567992
Bearing Race Lower Top

59
PLATE - XVI STEERING COLUMN & FRONT SUSPENSION
54
52

28
21
32
53 29
23 31
24 33
30
26
25 22
20 40 34
27

35
36
43
44 37
55
57
58 38

45 45
48 49 47
51
46
49
48 4

10 41
11
50
8 9 7 19
3 12
2 13 5 42
6
14
15
16
17 18

60
PLATE – XVI STEERING COLUMN AND FRONT SUSPENTION

36 (1) 662422 47 (1) 137235


Solid Oil Ball Cage (Lower) SKF - 7104 Steering Pin

37 (1) 567993 48 (2) 8771


Bearing Race Lower Bottom Oil Seal (18-24-4)

38 (1) 109066 49 (2) 107718


Washer With Protection For Bearing Roller Bush

39 (1) 604759 50 (1) 643772


Rubber Cap Steering Column (N.I.) Front Wheel Axle

40 (3) 48197 51 (2) 150579


Plain Washer Ring for Holding Type J F101 17A

41 (1) 109265 52 (1) 660945


Splash Guard (Dust Cover) Stg. Lock Assy. W/O Key

42 (1) 569255 53 (1) 569150


Front Suspension Spring Spring; Steering Lock (modified)

43 (1) 107732 54 (1) 569148


Bush for Silent Block Circlip Steering Lock dia 16 (int)

44 (1) 109117 55 (1) B003228


Rubber Bush (frt shock absorber) / ring Lock Plate Fr. Brake Hose.

44 (1) 566545 56 (1) 127927


Rubber Bush (frt shock absorber) - modified Packing (NI)

45 (2) 6733 57 (1) 612455


O Ring Copper Washer M10

46 (1) B001396 58 (1) 587829


Front Suspension Arm Banjo Bolt

61
PLATE - XVII HANDLE BAR & CONTROLS

6 19

9 25
59 23 24 51
5 7
57
58
35
60
34
2
1 21 34
7
98 20
10
506 070E
0 FEL
11 340
2
0k00
1 m 8F0/0h
0k0002m U
12
50
28
14
13 33 48 32
15
45 45
18 54
40 47
43 39
46 52
31
27 38 26 30
37
19 44
16
17 49

36

41

29
56
53
22
55

42

62
PLATE – XVII HANDLE BAR AND CONTROL

1 (1) 30103 13 (1) 127451 25 (1) 587902


Handle Securing Bolt M10 x 70 CL 8.8 Tube with Terminal S/A Accelerator Tube Assy.

2 (2) 16626 14 (1) 15618 26 (1) 109227


Plain Washer (18X10.5X2) Slt Pan HD Screw Protection Grommet

3 (1) 16410 15 (1) 16319 27 (2) 90527


Spring Washer M10 Bent Spring Washer Threaded Gear Cable Control

4 (1) 21110 16 (1) 16620 28 (1) 2438


Hex Nut M10x1.25p Plain Washer Lock Nut M8

5 (1) 604543 17 (1) 12138 29 (1) 158495


Cover Nylock Nut M6 Adjuster Screw With Nut

6 (1) 632158 18 (1) 164906 30 (1) B006517


CSK Head Screw Clutch Control Lever Choke Control Cable Assy.

7 (2) 31089 19 (2) 141925 31 (2) B003601


Hex HDD Screw M6 x 18 Handle Sleeve for ACC. and Choke Cable

8 (2) 16406 20 (2) 197071 32 (1) 7608


Spring Washer M6 Adjuster Screw M6 Bent Spring Washer Dia. 6

9 (2) 3055 21 (2) 20106 33 (1) 30077


Raw Washer (808000527) Hex Nut M6 Hex HDD Bolt M8

10 (1) 109775 22 (1) 126902 34 (1) 662568


Gear Control Lever S/A Protection Collar Cable Gasoline Control Transmission Assy.

11 (1) 60565 23 (1) 567567 35 (1) 616692


Spring Washer Handle Bar Body Accelerator Inner Cable

12 (1) 109404 24 (1) 109635 36 (1) B006955


Washer of Rabbet (41737) Throttle Control Lever with IP Clutch Control transmision assy.

63
PLATE - XVII HANDLE BAR & CONTROLS

6 19

9 25
59 23 24 51
5 7
57
58
35
60
34
2
1 21 34
7
98 20
10
506 070E
0 FEL
11 340
2
0k00
1 m 8F0/0h
0k0002m U
12
50
28
14
13 33 48 32
15
45 45
18 54
40 47
43 39
46 52
31
27 38 26 30
37
19 44
16
17 49

36

41

29
56
53
22
55

42

64
PLATE – XVII HANDLE BAR AND CONTROL

36 (1) 660342 45 (2) 119928 57 (1) B006853


Clutch Control Transmission Assy. Lever Spring handle bar

36 (1) B006972 46 (1) 616695 58 (1) B006851


Clutch Control W/o nut & roller Starter Control Wire Bracket

37 (1) 660141 47 (1) 632137 59 (1) B006852


Clutch Inner Cable with Terminal Knob For Choke Lever Bkt. Spring mtg. handle bar

38 (1) 587628 48 (1) 119181 60 (1) 30104


Cable Gear Control Assy. (dark grey) Nylon Spacer Mounting bolt M10 x 75

38 (1) B006957 49 (2) 119278


Cable gear control assy. (Black) Terminal

39 (1) 587919 50 (2) 118806


Cable Gear Control Assy. No. 2 (Light grey) Protection Bellow

39 (1) B006958 51 (1) 587904


Cable Gear Control Assy. No. 2 (White) Sintered Washer Handle Bar (41769)

40 (2) 587803 52 (1) 604918


Wire, Gear Control with Terminal Choke Control Outer Cable

41 (1) 645124 53 (3) 150418


Speedo Cable (VE) Small Disc T4K 1.8

42 (1) 587812 54 (1) 150417


Transmission Cable (Inner) for Odometer Screw Terminal

43 (1) 125181 55 (2) 604560


Spacer Screw Terminal Assy. - Gear Control

44 (1) 90511 56 (1) 31054


Wire Guide Terminal Hex Hd. Screw M5×10 CL8.8

65
PLATE - XVIII BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPES AND HAND BRAKE

33
46 32 21
31
47 20
2 23
14 19
30 18
19 22
11 24
45 29

6
28 27
26
42 25

11 5
44
39
48 41
4
40
43
1 37
3
12
38
34
8
36
7
35
15

9 13

17
16

66
PLATE – XVIII BRAKE - TANDEM MASTER CYLINDER ,BRAKE PIPE AND HAND BRAKES

1 (1) 604615 11 (4) 632109 23 (1) 125411


Tandem Master Cylinder Assy. Hose Clamp - Brake Pipe Reverse Gear Control Lever
(Backing Command Lever)
1 (1) 604880 12 (2) 604502
Tandom Master Cylinder Assy. (CNG/LPG) Cup Retaining Spring 24 (1) 604717
Knob for Control Lever
2 (1) 604877 13 (1) 568162
Brake Oil Tank Brake Tube for Rear Wheel 25 (1) 587633
(TMC to 3 Way Connector) Cable, Reverse Gear Control Assy.
3 (1) 604964
Fork - TMC 14 (3) 567920 26 (1) 587822
Split Pin Cable, Reverse Gear with Terminals.
4 (1) 652001
Pin for Lever 15 (1) 644813 27 (1) 587632
Brake-Pump Tube of LH Rear Wheel (VE) Hand Brake Lever Assy. Consists of Sr.No.
5 (1) 604614 14;28;29;42
Foot Brake Pedal Assy. 16 (1) 644812
Brake-Pump Tube of RH Rear Wheel (VE) 28 (1) 567898
5 (1) 604760 pulley for hand brake
Foot Brake Pedal Assy. with Pad - Modified 17 (2) 177949
Grommet for Bunty Tube 29 (1) 567899
6 (1) 567461 Clevis Pin
Rubber Protection for Pedal 18 (1) 5969
Circlip- DIA 9 ’E’ Type 30 (1) 567897
7 (2) 20108 Ratchet - Hand Brake Control
Hex Nut M8 19 (2) 6173
Metallic Plain Washer 31 (1) 16408
8 (2) 31122 Spring Washer M8
Hex HDD Screw M8 x 30 CC 8.8 20 (1) 108785
Spring 32 (1) 6411
9 (1) 925508 Circlip DIA - 11
Major Kit - TMC (N.I.) 21 (1) 108788
Spacer 33 (1) 20108
10 (1) 925509 Hex Nut M8
Minor Kit - TMC (N.I.) 22 (1) 567690
Reverse Gear Coupling Spring

67
PLATE - XVIII BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPES AND HAND BRAKE

33
46 32 21
31
47 20
2 23
14 19
30 18
19 22
11 24
45 29

6
28 27
26
42 25

11 5
44
39
48 41
4
40
43
1 37
3
12
38
34
8
36
7
35
15

9 13

17
16

68
PLATE – XVIII BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPE AND HAND BRAKES

34 (1) B002338 46 (2) 20106


Parking Brake Transmission Sub Assy. Hex Nut M6

35 (1) 568161 47 (2) 16406


Brake Bunty Tube Front Spring Washer M6

36 (2) 16408 48 (2) 568737


Spring Washer Split Pin

37 (1) 567920
Split Pin for Shaft - Alternate for Circlip

38 (1) 3058
Plain Washer 15X8.4X1.5

39 (1) 587928
Spring Foot Brake Pedal

40 (1) 229524
Washer 21x14.3x2

41 (1) 138237
Cap

42 (1) 567746
Hand Brake Control Assy.

43 (1) 119278
Terminal

44 (1) 604929
Connection Tube Oil Tank To TMC

45 (1) 616731
Connection Tube Oil Tank To Brake Pump

69
PLATE - XIX ELECTRICAL DEVICES

65
80
67
69 77 81
68 76 32 82 7
74
71 75 5
78
4
70 66

3 19 17
13 14
43
15 16
18

8 9
37 36 2623
38 85 24
27 84 79
25
6
83
54
28 53 55
13
40 52 56 8/9
41
10 12 11
42

39 50
51 34
22 20
33 30 31 29 35
21
44 49
45 47
46 48
89

70
PLATE – XIX ELECTRICAL DEVICES

1 (1) 925572 9 (1) 925511 17 (1) 150041


Brush Card Assy. (NI) Tail Lamp Lense RH Lamp for the Inner Cabin

2 (1) 925567 9 (1) 925583 18 (1) 71633


Gear Plate Assy. (NI) Tail Lamp Lense RH (Modified) Neolite Bulb 12V 5W

2a (1) 925570 10 (2) 925512 19 (2) 15727


Armature Assy. (NI) Packing Pan Self Tapping Screw

2b (1) 925571 11 (2) 181746 20 (1) 632479


Cable Rack (NI) Indicator Bulb 12V 10W Electronic Flasher 12V

3 (1) 645009 11 (2) 925581 21 (1) 12546


Horn Assy. with Protection Cover Indicator Bulb 12V 21W (Amber Colour) Plain Washer / Multi Tooth Lock Washer M5

3 (1) 604667 12 (2) 567700 22 (1) 31057


Horn Sealed Type Dia. 75 Stop and Parking Bulb 12V 10/5 W Hex Head Screw M5 x 14 CL 8.8

4 (1) 15640 13 (1) 661371 23 (2) 568721


Screw Securing Switch Tail Lamp Assy. LH with Reflex Reflector Spring Washer M4

5 (1) 186454 13 (1) 661369 24 (1) 150915


Switch Assy. Tail lamp assy (LH) - Neolite Registration Plate Lamp Assy / Light
Registration Plate
6 (6) 604557 14 (1) 661370
Fuse (10A) Tail Lamp Assy. RH with Reflex Reflector 24 (1) B001893
Number Plate Lamp Assy.-A.J. Auto
7 (1) 652253 14 (1) 661368
Battery 12V 35Ah CNG / LPG Tail lamp assy - Neolite 25 (1) 71633
Bulb 12V 5W
8 (1) 925510 15 (1) 31116
Tail Lamp Lense LH Hex Hd. Screw M8×16 26 (2) 8451
Pan self Tp Screw 6 SG×13 AB
8 (1) 925582 16 (1) 16408
Tail Lamp Lense LH (Modified) Neolite Spring Washer M8 27 (1) 929910
Fuse box with fuse

71
PLATE - XIX ELECTRICAL DEVICES

65
80
67
69 77 81
68 76 32 82 7
74
71 75 5
78
4
70 66

3 19 17
13 14
43
15 16
18

8 9
37 36 2623
38 85 24
27 84 79
25
6
83
54
28 53 55
13
40 52 56 8/9
41
10 12 11
42

39 50
51 34
22 20
33 30 31 29 35
21
44 49
45 47
46 48
89

72
PLATE – XIX ELECTRICAL DEVICES

28 (2) 31058 38 (2) 16405 49 (1) 3055


Fuse Box Screw / Hex Head Screw M5 x 16 Spring Washer Raw Washer
CC8.8
39 (1) 660109 50 (1) 568103
29 (2) 567498 Fuse Box Bkt. Mtg Bkt One Way Fuse - Holder
Switch brake pedal
40 (2) 3055 51 (1) 568692
30 (2) 15996 Plain Washer M5 Self Tp Screw 656×16
Bolt / Phil RD HD Screw
40 (2) 6078 52 (1) 31088
31 (2) 3054 plain washer 12 x 5.2 x 1 Flex Hd. Screw M6×16
Washer / Plain Washer M4
41 (2) 6965 53 (1) 3056
32 (1) 645041 Spring Washer Plain Washer
Horn Protection
42 (2) 20105 54 (1) 16406
33 (1) 567582 Nut / Hex Nut M5 Spring Washer M6
Fuse Holder / Fuse Holder with Fuse
(1 x 30A) 43 (1) 3058 55 (2) 294076
Plain Washer 15×8.4×5 Remote Control Switch
34 (1) 567706
Fuse 30 A 44 (2) 31058 56 (1) B003727
Hex Head Screw M5×16 CL8.8 Relay 12V-NC
35 (2) 182101019
Reverse Lamp Bulb 12V 5W 45 (2) 6965 57 (1) 925584
Spring Washer / Bent Spr Washer Dia 5 Bulb (N.I.)
35 (2) 181747
Reverse Lamp Bulb 12V 5W 46 (2) 20105 58 (1) 925585
Nut / Hex Nut M5 Screw Lense mounting (N.I.)
36 (2) 12136
Nut / Nylock Nut M5 47 (1) 567747 59 (1) 925586
Stop (Brake) Swithc Protection / Packing Lense mounting screw (N.I.)
37 (2) 6078 Boot
plain washer 12 x 5.2 x 1 60 (1) 925589
48 (1) 20105 Lense mounting screw (N.I.)
Nut / Hex Nut M5

73
PLATE - XIX ELECTRICAL DEVICES

65
80
67
69 77 81
68 76 32 82 7
74
71 75 5
78
4
70 66

3 19 17
13 14
43
15 16
18

8 9
37 36 2623
38 85 24
27 84 79
25
6
83
54
28 53 55
13
40 52 56 8/9
41
10 12 11
42

39 50
51 34
22 20
33 30 31 29 35
21
44 49
45 47
46 48
89

74
PLATE – XIX ELECTRICAL DEVICES

61 (1) 925605 73 (1) 569178 84 (6) 16405


Tail lamp glass RH (N.I.) (Rubber Pad For Wiper Motor) (NI) Spring washer M5 x 10 - CC8.8

62 (1) 925604 74 (6) 16406 85 (6) 31054


Tail lamp glass (LH) (N.I.) Spring Washer M6 Hex Head Screw M5 x 10 - CC8.8

63 (1) 925607 75 (6) 20106 86 (1) 632995


Tail lamp housing (N.I.) Hex Nut m6 (NI) Wiper motor assy. with mtg. bkt. (NI)

64 (2) 925606 76 (6) 3056 87 (1) B009008


Tail Lamp glass screw (N.I.) Plain Washer (NI) Wiper Motor with mtg. bkt. (NI)

65 (1) 569166 77 (6) 31088 88 (1) 643616


Wiper Motor Mounting Bracket Hex Hd. Screw M6×16 CL8.8 Cabin lamp (NI)

66 (1) 632284 78 (1) 643996 89 (1) 920043


Wiper Motor Assy. (Rack Type) Battery Cut Off Switch Cork gasket - RG09.011

67 (1) 604506 79 (1) 925786 89 (1) 925888


Bundy Tube Outer ECU - Fuse (2A) (NI) Rubber gasket for tank unit

68 (1) 632285 80 (2) 31088


Bundy Tube (Motor to wheel box) Hex Head Screw

69 (1) 632292 81 (2) 16406


Wiper Arm and blade Assy. Spring Washer

70 (1) 569197 82 (2) 20106


Wheel Box Assy. Hex Nut

71 (1) 569165 83 (1) 567878


Dome Nut Tank Unit (VEETHREE)

72 (1) 569177 83 (1) 660859


Strap Assy For Wiper Motor (NI) Tank Unit (MINDA)

75
PLATE - XX ELECTRICAL DEVICES

4
1 5 6
23

7
9 10
2 14
3

15
13
29
12 30
20
27
11 17

18
16

304050 31
20km/h6070
10
0 80 E F 25
000002 FUEL
km
21

34 33
22
26
25 28
24 19
32

76
PLATE – XX ELECTRICAL DEVICES

1 (1) 616900 9 (2) 8432 18 (1) 925580


Seat of Lamp Right Screw for Fixing Parking Lamp Assy. / Front Side Indicator Lamp Lense LH
Pan Sey Tp Sc Modified Neolite
1 (1) 616901
Seat of Lamp Left 10 (2) 219528 18 (1) 925578
Bulb 12V 35/35W Front Side Indicator Lense LH Modified
2 (2) 8080 Lumax
Spring Plate 11 (1) 925581
Indicator Light Bulb 12V 21W Amber Colour 18 (1) 925577
3 (2) 8455 Front Side Indicator Lense RH Modified
Screw / Panself Tapping Screw 12 (4) 119735 Lumax
Protection Securing Spring / Spr. for
4 (4) 124449 Protection 19 (1) 587670
Head Lamp Switch 3 Position
13 (2) 127179
5 (4) 15641 Spring for Head Lamp / Spring 20 (1) 180022
Head Lamp Adjusting Screw Front Parking Lamp Assy. RH
14 (2) 185843
6 (2) 114121 Head Lamp Support / Ring 20 (1) 180023
Bulb Holder / Holder Front Lamp Front Parking Lamp Assy. LH
15 (6) 15900
7 (2) 114122 Head Lamp Securing Screw / Pan Self Tap 20 (1) 925587
Cap Screw Front Side Indicator Lamp Assy. RH
Modified (Neolite)
8 (1) 632478 16 (2) 567593
LH Light Unit Bulb 12V 5W / Lamp 4W 20 (1) 925597
Front Side Indicator Lamp Assy. LH
17 (1) 127177 Modified (Neolite)
8 (1) 632477
RH Light Unit Front Parking Lamp Body RH
20 (1) 925588
17 (1) 127176 Front Side Indicator Lamp Assy. RH
8 (1) 632642 Modified (Lumax)
Assy. Head Lamp with Lateral Lamp RH Front Parking Lamp Body LH

18 (1) 925579 20 (1) 925598


8 (1) 632643 Front Side Indicator Lamp Assy. LH
Assy. Head Lamp with Lateral Lamp LH Front Parking Lamp Lense RH Modified
Modified (Lumax)

77
PLATE - XX ELECTRICAL DEVICES

4
1 5 6
23

7
9 10
2 14
3

15
13
29
12 30
20
27
11 17

18
16

304050 31
20km/h6070
10
0 80 E F 25
000002 FUEL
km
21

34 33
22
26
25 28
24 19
32

78
PLATE – XX ELECTRICAL DEVICES

21 (1) 616576 30 (1) 567573 35 (1) B002583


Switch-Assy. Ignition Engine Compartment Lamp Assy. W/o bulb Lock Set with keys (Ape city petrol) (N.I.)

21 (1) B002573 30 (1) B003055 35 (1) B009030


Key ignition Switch w/coupler (PAVNA) Engine Compartment Lamp Assy. Lock Set with keys (Ape city
W/o bulb (A.J.Auto) CNG/LPG) (N.I.)
22 (1) 587974
Wiper Motor Switch / Switch Wiper Motor 30 (1) 567572 35 (1) B009031
Engine Compartment Lamp Assy. with bulb Lock Set with keys (City LPG-SM) (N.I.)
23 (2) 119975
Grommet 30 (1) B001894
Engine Compartment Lamp Assy.
24 (2) 20105 with bulb (A.J.Auto)
Hex Nut M5
31 (4) 661925
25 (2) 3055 Philip Pan Head Screw (M5 x 0.8 x 1.6)
Raw Washer
32 (1) 645153
24 (2) 20105 Mobile Charger
Hex Nut M5
33 (1) 660826
25 (2) 3055 Hazard Warning Switch With Crown Cap
Raw Washer (12v) (VE)

26 (2) 16405 34 (1) B001481


Spring Washer M5 Instrument cluster (Petrol)

27 (1) 71633 34 (1) B009037


Lamp 12V-5W Instrument Cluster (Minda)

28 (1) 587671 34 (1) B002209


4 ST Relay Solenoid Instrument cluster - (ape city CNG/LPG)

29 (2) 15727 34 (1) B009038


Pan Self Tp Screw 4 SG × 9.5 AB Instrument Cluster (ape city
CNG/LPG) (Minda)

79
PLATE-XXI PASSENGER AUTO RICKSHAW BODY

64 65
52 62
1
53 20
2 4
3 5 83
6/7 47
12 41
9 17
10 15 37
19
8 85
11 57
39 86
14 87
75 40 38
36 51
82 93
18
78 49
13 54
16 79 63 48
76 77 35 59
80
29 58
81 58a
22 60
24
23 21
72
34

42 46
25 43
45
55 44
90
26 66 33
91 67 73 74 61
28 31
27 89 68 30
88 92 69 32
70 71
67
84 CNG LPG 50

80
PLATE – XXI PASSANGER AUTO RIKSHAW BODY

1 (1) B001431 12 (22) 16406 22 (4) 16408


Hood Frame Assembly (Petrol) Spring Washer M6 Spring Washer M8

1 (1) B006725 13 (6) 16408 23 (4) 20108


Hood Frame Assembly (CNG/LPG) Spring Washer M8 Hex Nut M8

2 (2) B001918 14 (20) 20206 24 (4) 3058


Pipe Side Front Thin Hex. Nut (800000624) PL Washer 15 x 8.4 x 1.5

3 (2) B001445 15 (22) 3056 25 (1) B001290


Horrizintal Pipe No. 1 Plain Washer M6 Pass. Seat Assy.

4 (1) B001432 16 (6) 3058 26 (2) 16408


Hood Frame Rear Section Assly PL Washer 15 x 8.4 x 1.5 Spring Washer M8

5 (1) B002303 17 (20) 31088 27 (2) 20108


Rear Most Frame Assly Hex HD Screw M6x16 CL 8.8 (811061623) Hex Nut M8

6 (1) B002305 18 (2) 31118 28 (2) 3058


Vertical Pipe Body Rear Corner assly LH Screw M8 x 20(811082029) Pl Washer 15 x 8.4 x 1.5

7 (1) B002309 19 (4) 568096 29 (1) B006580


Vertical Pipe Body Rear Corner assly RH Screw Head Cap Screw M8x20 (819082037) Pass. Body Assy - Petrol

8 (1) B002307 20 (1) B002261 29 (1) B002200


Pipe Luggage Compartment Soft top Assy (Canvas) - Petrol Passenger Body with IP (CNG/LPG)

9 (1) B001434 20 (1) B006332 29 (1) B006240


Pipe S/A - Middle Soft Top Assy. (CNG/LPG) Passenger Body with IP (LPG - SM)

10 (1) B001433 20 (1) B009279 29 (1) B002380GY


Pipe S/A - Body Header Soft top assy. (Grey) Passenger Body ape city Golden yellow

11 (1) B003897 21 (1) B001287 29 (1) B002380BY


Back Rest Support Tube Assly Pass. Seat Back Rest Assy. Passenger Body ape city Black

81
PLATE-XXI PASSENGER AUTO RICKSHAW BODY

64 65
52 62
1
53 20
2 4
3 5 83
6/7 47
12 41
9 17
10 15 37
19
8 85
11 57
39 86
14 87
75 40 38
36 51
82 93
18
78 49
13 54
16 79 63 48
76 77 35 59
80
29 58
81 58a
22 60
24
23 21
72
34

42 46
25 43
45
55 44
90
26 66 33
91 67 73 74 61
28 31
27 89 68 30
88 92 69 32
70 71
67
84 CNG LPG 50

82
PLATE –XXI PASSANGER AUTO RIKSHAW BODY

30 (8) 13880 41 (1) 15911 53 (2) 20108


Metallic Plain Washer M5 Pan self Tap Screw 8SG x 16 AB Hex Nut M8

31 (8) 16405 42 (1) 643659 54 (2) B001730


Spring Washer M5 Registration No. Plate Mudguard inner rear

32 (8) 20105 43 (4) 16405 55 (1) B002355


Hex Nut M5 Spring Washer M5 Side Cover Rear Assy RH

33 (8) 31057 44 (4) 20105 56 (1) B002356


Hex Head Screw M5 x 14 Hex. Nut M5 Side Cover Rear Assy LH (NI)

34 (12) 660168 45 (4) 3055 57 (2) B001721


Self Tapping Screw Washer Integral Raw Washer (808000527) Beeding Mudguard Rear

35 (1) B001650 46 (4) 31058 58 (12) 16406


Tail Gate (Hatch Assy of Latch Bolt) Hex. Head Screw M5 x 16 CL 8.8 Spring Washer M6

36 (2) B003422 47 (1) B001887 58a (12) 13880


Split Pin 2.5 x 25 Stopper Assly. Metallic Plain Washer

37 (1) 16670 48 (2) B003076 59 (12) 20106


Plain Washer 12 × 4.5 × 1 Cover Shocker Mtg. Hole Hex. Nut M6

38 (1) B001636 49 (4) 8451 60 (2) B001788


Engine Comp. Door Assy. (Petrol) Pan Self Tap Screw 6 SG x 13 AB Clamp Mudflap Rear

38 (1) B002210 50 (1) B003657 61 (2) B001789


Engine Comp. Door Assy. (CNG/LPG) Plate LPG Mudflap Mudguard Rear

39 (2) B001423 51 (2) B001725 62 (1) B002466


Knob Rear Door Mudguard Assy. Rear Rear Visual Barrier Assy.

40 (2) B001402 52 (1) B002208 63 (7) B003615


Screw for Door Knob Strap with pin spare wheel mtg. Grommet engine comp. Door

83
PLATE-XXI PASSENGER AUTO RICKSHAW BODY

64 65
52 62
1
53 20
2 4
3 5 83
6/7 47
12 41
9 17
10 15 37
19
8 85
11 57
39 86
14 87
75 40 38
36 51
82 93
18
78 49
13 54
16 79 63 48
76 77 35 59
80
29 58
81 58a
22 60
24
23 21
72
34

42 46
25 43
45
55 44
90
26 66 33
91 67 73 74 61
28 31
27 89 68 30
88 92 69 32
70 71
67
84 CNG LPG 50

84
PLATE – XXI PASSENGER AUTO RICKSHAW BODY

64 (2) 16408 76 (1) B001948 86 (4) 3058


Spring Washer M8 Rear View Mirror LH (Lumax) Plian Washer M8

65 (2) 31116 76 (1) B006272 87 (4) 31116


Hex Head Bolt M8 x 16 (811081623) Rear View Mirror LH (Pacoline) Screw M8 x 16

66 (2) 20108 77 (1) B001949 88 (4) B006598


Hex Nut M8 Rear View Mirror RH (Lumax) Beading (Insulation)

67 (4) 116831 77 (1) B006273 89 (2) B006599


Plain Metallic Washer (826000828) Rear View Mirror RH (Pacoline) Beading (Insulation)

68 (6) 16408 78 (2) 13861 90 (2) B006892


Spring Washer M8 Plain Washer 20×8.2×2.5 Beading (Insulation)

69 (2) 30072 79 (2) 12540 91 (1) B006600


Hex Head Bolt M8 x 35 Spring Washer M8 Beading (Insulation)

70 (2) 30074 80 (2) 20108 92 (2) B006792


Hex Head Bolt M8 x 40 CL 8.8 Hex Nut M8 Beading (Insulation)

71 (2) 31116 81 (2) 30072 93 (2) B006593


Hex Head Screw M8 x 16 (811081623) Hex Head Bolt M8×35 Wing nut M6

72 (2) B003030 82 (2) 16670 94 (1) B006949


Cover Tail Lamp Gap Plain Washer 12×4.5×1 Tail Gate Lock W/o key - Pavna (N.I.)

73 (1) B003358 83 (3) B003502 95 (1) B006932


Plate apecity - sticker Female Button Assy. Gas cylinder cover RH (N.I.)

74 (1) B003652 84 (1) B003658


Plate Petrol Plate CNG

75 (2) B003654 85 (4) 16408


Rubber Bush Engine Door Spring washer M8

85
PLATE-XXII WIRING HARNESS

4
5
6
2

86
PLATE – XXII WIRING HARNESS

1 (1) B002564 7 (1) B002457


Wiring Harness - Frame (Petrol) Battery +Ve Cable - Cut Off Switch -
starter motor (LPG)
1 (1) B003269
Wiring Harness Frame (apecity - CNG) 7 (1) B002456
Battery +Ve Cable - Battery To cut off
1 (1) B003963 Switch (LPG)
Wiring Harness Frame (ape city LPG) Vanaz
7 (1) B002182
2 (1) B002177 Battery Cable Positive No.1
Wiring Harness Instrument Panel - Petrol (Petrol / LPG/)

2 (1) B003270 7 (1) B002183


Wiring Harness Instrument Panel Battery Cable Positive No.2
(ape city gas) (Petrol / LPG)

3 (1) 644838 8 (1) B003110


Battery Cable Negative (-) (VE) Pig Tail Fuel Tank (N.I.)

3 (1) 660820 9 (1) 661491


Battery Cable Negative Pig Tail Cabin Lamp (N.I.)

4 (1) 31088 10 (1) B006236


Hex Screw / Hd M6 x 16 C6 8.8 LPG Kit Harness
(Vanaz ape city SM) - (N.I.)
5 (1) 3056
Washer / Plain Washer M6 11 (1) B003777
Wire Harness Vanaz ape city - (N.I.)
6 (1) 16406
Spring Washer / M6

7 (1) 643980
Battery +Ve Cable - Battery To Cut Off
Switch (CNG/LPG)

87
PLATE-XXIII FRONT BRAKE ASSEMBLY

9 3
7
10
8

9
10 6

14
13 5

11

15
12

88
PLATE – XXIII FRONT BRAKE ASSEMBLY

1 (1) B003326 13 (1) B003002


Front Brake Shoe Kit Strut Spring

2 (1) B003008 14 (1) B003327


Strut Front Shoe Hold Down Kit

3 (1) B001397 15 (1) B006509


Bracket Wheel Carrier with IP Clip & Pin Kit

4 (1) B003017
Wheel Cylinder Assy.

5 (1) B003325
Minor Kit Wheel Cylinder

6 (1) B003324
Majar Kit Wheel Cylinder

7 (1) B003296
Bleeder Screw

8 (1) B003295
Bleeder Cap

9 (2) 63440
Bolt M6×12

10 (2) 12536
Spring Washer

11 (1) B003004
Shoe Return Spring (Upper)

12 (1) B003003
Shoe Return Spring (Lower)

89
PLATE-XXIV REAR BRAKE ASSEMBLY

11 1
13
12
14

11
12
10
3
9

15 5

17

6 7

18

90
PLATE – XXIV REAR BRAKE ASSEMBLY

1 (1) B003330 13 (2) B003300


Rear Brake Shoe Kit LH Bleeder Screw

2 (1) B003331 14 (2) B003299


Rear Brake Shoe Kit RH (NI) Bleeder Cap

3 (2) B003004 15 (1) B003015


Shoe Return Spring (Upper) Back Plate Assy RH

4 (2) B003012 15 (1) B001228


Strut Rear Brake Plate Assy RH (N.I)

5 (2) B003003 16 (1) B003016


Shoe Return Spring (Lower) Back Plate Assy LH (N.I)

6 (1) B003011 16 (1) B001225


Strut Spring RH Brake Plate Assy LH (N.I)

7 (1) B003002 17 (1) B003327


Strut Spring LH Shoe Hold Down Kit

8 (1) B003014 18 (1) B006509


Wheel Cylinder Assy. dia 25.4mm Clip & Pin Kit LH

9 (1) 925574 18 (1) B006510


Minor Kit Wheel Cylinder ssClip & Pin Kit RH

10 (1) B003328
Majar Kit Wheel Cylinder

11 (4) 63440
Bolt M6 x 12

12 (4) 12536
Spring Washer M12

91
PLATE-XXV VANAZ KIT - LPG
19 76 11
79 75
83
82 4 4
4
2
60 59 22 5 4
68
3 32
74 10
26
12
20 14
21 87 89
59 13
101
58 57 56 9
60 61 102 11 7
18 80 35
42 15 29 30 99
31 100
1 16 62
17 27
81 88 69
41 24
71 70 28
97

45 23
46 91 94 86
34 92
90 85 25
44 93
84
65
43
47 98
48 67 26 50
49 77 73
68
77 63 66
54
114 72 53

115 51
78 37 52
36 40
96 39
95 64 38

92
PLATE – XXV VANAZ KIT - LPG

1 (1) 643866 11 (1) 920074 21 (1) B003757


Multifunction Valve(Vanaz Pt No V-5406) 2 Stage LPG Regular (R-8105-IV) Cover Pipe (From Valve To Rear Wall)
(VPN-K0432-04-010)
1a (6) 643884 12 (4) 643910
Allen screw (K-0401-200) (N.I) Bolt For Press Regu Mtg 22 (1) 925746
PVC coated Copper Tube Assy. - 1
2 (1) 925743 13 (4) 643911 (Filter To Regulator) (K-0415-03)
Filler Connector With Cap Nut For Press Reg Mtg(LPG)
(Vanaz Pt No FL-0102) 22a (1) 661914
14 (4) 644993 PVC coated copper tube (K-0415-030-010)
3 (2) 643909 Spring Washer - Pressure Regu. Mtg.
Screw For Filler Connector Cap 23 (1) 643878
15 (1) 925744 Gas Vent Sub Assly(vanaz Pt No K-0432-03)
4 (4) 643869 LPG Filter with screw
23 (1) 643878
Clip(Vanaz Pt No K-0301-13-040) (vanaz Pt No K-0432-06)
Gas Vent Sub Assly(vanaz Pt No K-0156-04)
5 (1) 929919 15a (1) 929946 24 (3) 661908
Low pressure LPG hose - 1(Reg. to FCU) ‘O’ Ring Filter (K-0301-12-020) (N.I.) Hex Nut (M5)
(K-0432-080) (Ferrule (Vanaz P.No.R-8101-120)
15b (1) 929947
6 (1) 929913 ‘O’ Ring Filter (K-0301-12-040) (N.I.) 25 (3) 661909
Single nozzle flow control unit Cheese Head Screw
(Vanaz Pt No K-0156-03) 16 (2) 661988 (Vanaz P.No.R-8101-290)
Bolt For LPG Filter
7 (1) 929914 26 (4) 661910
Lock Nut (Vanaz P.no.K-0156-03-020) 17 (2) 661989 Clip (Vanaz P.no.K-0401-19-030)
Washer For LPG Filter
8 (1) 929915 27 (1) 661911
Flow adjusting screw 18 (1) 643880 Spigot (vanaz P.no.K-0401-19-020)
(Vanaz P.no.R-8101-740) Copper Tube Assy For Refuelling (Vanaz Pt-
K-0415-16) 28 (2) 925765
9 (1) 925760 Vent Hose (Vanaz P.no.K-0401-19-010)
Flow Control Body 19 (1) 643883
(Vanaz P.no.K-0122-07-010) Seal Box assy. (vanaz Pt No K-0401-18) 29 (4) 925722
Clamp For Copper Tube
10 (1) 929920 20 (6) 643884 (vanaz Pt No K-0101-23)
Low pressure LPG hose - 2 (FCU to Mixer) Allen Screw(vanaz Pt No K-0401-200)
(Vanaz Pt No K-0432-120) 30 (3) 643964
Screw For Clip

93
PLATE-XXV VANAZ KIT - LPG
19 76 11
79 75
83
82 4 4
4
2
60 59 22 5 4
68
3 32
74 10
26
12
20 14
21 87 89
59 13
101
58 57 56 9
60 61 102 11 7
18 80 35
42 15 29 30 99
31 100
1 16 62
17 27
81 88 69
41 24
71 70 28
97

45 23
46 91 94 86
34 92
90 85 25
44 93
84
65
43
47 98
48 67 26 50
49 77 73
68
77 63 66
54
114 72 53

115 51
78 37 52
36 40
96 39
95 64 38

94
PLATE – XXV VANAZ KIT - LPG

31 (3) 661990 37 (2) 644975 50 (1) 643655


Washer For Clamp Self Tapping Screw For ECU - LPG Fire Extinguisher

32 (1) B003775 38 (2) 661985 50 (1) B003925


Copper Tube Assy. 1( MFV To Filter ) Plain Washer For ECU Fire Extinguisher
(VPN-K-0432-05)
39 (2) 661986 51 (1) 643598
32 (1) 663867 Spring Washer For ECU Extinguisher Bkt Assly Complete
PVC Coated tube assy. 2 (K-0415-17)
40 (2) 661994 52 (2) 31116
33 (1) 929925 Nut For ECU (LPG) Hex Head Screw M8 X 16 (811081623)
Housing Assy. for Filter Connector
(VPN-FL-0104) (N.I.) 41 (1) 632186 53 (2) 16408
LPG Cylinder Spring Washer M8
33a (2) 929928
Self tapping screw (FL-0104-030) (N.I.) 42 (2) 632183 54 (2) 643927
Strap Assy. Assy. Central BKT.
33b (1) 929926
Upper case (FL-0104-010) (N.I.) 43 (2) 632185 55 (1) 929922
Rubber Strap Lower Wiring Harness Vanaz ape city (LPG)
33c (1) 929927 (K-0432-02) (N.I)
Lower case (K-0101-04-020) (N.I.) 44 (2) 632184
Rubber Strap Upper 55 (1) B006236
34 (1) 661822 LPG kit wiring harness (K-0433-01)
Nozzle (K-0415-210) 45 (2) 20110 (Vanaz LPG-SM)(N.I)
Hex Nut M 10
34a (1) 929984 55a (1) 925740
Outlet (R-8104-632) (N.I.) 46 (2) 16410 PVC Coated Copper tube
Spring Washer (K-0415-16-030) (N.I)
35 (1) 929911
Mixer Assy(vanaz Pt No K-0435-01) 47 (12) 31117 56 (2) 925726
Hex Head Screw M8 X 18 Ferrule (Vanaz P.No. K-0808-02-040)
36 (1) 643876
Electronic Control Unit 48 (12) 16408 57 (1) 925734
(vanaz Pt No K-0401-16-I) Spring Washer Coupling Screw(Vanaz P.No. K-0401-03-010)

36 (1) 929954 49 (12) 3058 58 (1) 925732


Electronic Control Unit (vanaz LPG - SM) Plain Washer 15x8.4x1.5 Union Nut (V.P.N. K-0801-04-040)

95
PLATE-XXV VANAZ KIT - LPG
19 76 11
79 75
83
82 4 4
4
2
60 59 22 5 4
68
3 32
74 10
26
12
20 14
21 87 89
59 13
101
58 57 56 9
60 61 102 11 7
18 80 35
42 15 29 30 99
31 100
1 16 62
17 27
81 88 69
41 24
71 70 28
97

45 23
46 91 94 86
34 92
90 85 25
44 93
84
65
43
47 98
48 67 26 50
49 77 73
68
77 63 66
54
114 72 53

115 51
78 37 52
36 40
96 39
95 64 38

96
PLATE – XXV VANAZ KIT - LPG

59 (1) 661906 68 (1) 925781 80 (1) B003958


Union Nut (V.P.N. K-0801-03-030) O Ring (R-8104-240) LPG Filter with Bkt. Assy. (VPN-K-0432-06)

59 (3) 995733 69 (1) 925785 81 (1) B003955


Union Nut (K-0109-02-030) Solenoid Valve (S-0103) Bkt. LPG Filter Mfg.

60 (2) 661905 70 (1) 925770 82 (1) 16406


Ferrule (V.P.N. K-0109-02-020) O Ring (R-8101-500) Spring Washer M6

61 (1) 661913 71 (1) 925080 83 (1) 31088


Coupling Srew (V.P.N. K-0401-03-010) O Ring (R-8104-640) Hex Hd. Screw M6×16 CL 8.8

62 (1) 925737 72 (1) 925027 84 (1) 925768


Filter Element - LPG Filter (K-0301-12-050) Lock Nut (R-8104-110) Pad (R-8101-180)

62a (1) 929948 73 (4) 925772 85 (1) 929996


‘O’ Ring (K-0301-12-060) (N.I) Spring Guide (R-8105-620) Seat (R-8105-160)

62b (1) 929949 74 (4) 925738 87 (1) 929992


‘O’ Ring (K-0301-12-070) (N.I) Upper Case (K-0401-18-010) Diaphragm sub assy. (R-8105-02)

63 (2) 925774 74a (4) 925739 88 (1) 929998


Diaphragm Sub. Assy. (1 st stage) Lower case (K-0401-18-030) Seat (R-8105-210)
(R-8104-08)
75 (1) 925728 89 (1) 929999
64 (1) 929958 O Ring (Seal Box) (K-0401-18-020) Spring (R-8105-230)
Breather Sub. Assy. (R-8101-11)
76 (1) 925725 90 (1) 929993
65 (1) 925768 O Ring (Seal Box) (K-0401-18-040) Lever sub assy. (R-8105-03)
Pad (R-8101-180)
77 (1) 925745 91 (1) 920004
66 (1) 925736 Solenoid Valve (MFV) (S-0101-IV) Lever pin (R-8105-470)
Idling Screw (R-8104-220)
78 (1) 925742 92 (1) 920002
67 (1) 925720 Content Guage (V-5406-450-IV) ‘O’ Ring (R-8105-310)
Spring (R-8105-130)
79 (1) 925729 94 (1) 920008
Filler Cap (FL-0103-70) Washer (R-8106-340)

97
PLATE-XXV VANAZ KIT - LPG
19 76 11
79 75
83
82 4 4
4
2
60 59 22 5 4
68
3 32
74 10
26
12
20 14
21 87 89
59 13
101
58 57 56 9
60 61 102 11 7
18 80 35
42 15 29 30 99
31 100
1 16 62
17 27
81 88 69
41 24
71 70 28
97

45 23
46 91 94 86
34 92
90 85 25
44 93
84
65
43
47 98
48 67 26 50
49 77 73
68
77 63 66
54
114 72 53

115 51
78 37 52
36 40
96 39
95 64 38

98
PLATE – XXV VANAZ KIT - LPG

95 (14) 929957 110 (1) 660196


Hex screw (R-8101-040) Vent hose Assy - 2 (N.I)

96 (18) 929956 111 (*) 925738


Spring washer (R-8101-030) Upper case seal box (K-0401-18-010) (N.I)

97 (2) 929965 112 (1) 925739


Cheese head screw (R-8101-530) Lower hose seal box (K-0401-18-030) (NI)

98 (6) 929959 113 (1) 925765


Washer (R-8101-130) Vent hose (K-0401-19-010) (N.I)

100 (1) 920005 114 (1) 920070


Drain plug (R-8105-600) Clamp - ape city LPG / CNG

102 (4) 661909


Hex nut (R-8101-120)

103 (1) 925768


Pad (R-8101-180) (N.I)

104 (1) 661822


Nozzle (K-0415-210) (N.I)

105 (1) 928585


Fuse 2 amp. (V-PN-6024) (N.I)

106 (2) 929941


Spring washer M6 (K-0101-08-030) (N.I)

107 (2) 925722


Clamp for copper tube (K-0101-23)

108 (3) 925733


Union nut (K-0109-02-030)

109 (1) 660197


Vent Hose Assy - 1 (N.I)

99
PLATE-XXVI VANAZ KIT - CNG

12 28
42
18 30
10 9
19 29 5
5 5
79 78 7
6 62 63 6

32 5
23 26
98
8 45 64
44 99 3
13 21 31 27 33 34
17 71

79 97 40
70
77
35
94 96
9 95
65 56 112 38
39 37
46
54 / 55
67 107 36
51 48 11 108 43
52 114 32
53 4 113
47 13
66 24 15
105 61 14
50 86 25
49 101 106 16 15
57 20
102 109
2 1 100 81 16
103 87
58 76
110 111 93
104 89 69 92
75
74
73 81
59 41 90
60
72 85
80 84
91 88 82
68 83

100
PLATE – XXVI VANAZ KIT - CNG

1 (1) 660245 10 (1) 920012 19 (4) 643858


Electronic Control Unit With LED Indicator High Pressure Solenoid Valve Spring Washer
(K - 0122- I - 05 - II) ( Vanaz Pt No S-0102) ( Vanaz Pt No K-0101-08-030)

1 (1) 920071 11 (1) 925778 20 (1) 925779


Electronic Control Unit BSIII (CNG) Lever Pin (R-8104-200) Idling Screw (R-8104-220)
(K-0122- 05)
12 (1) 643849 21 (5) 925722
2 (2) 644975 Pr Gauge with Sensor Clamp For Copper Tube
Self Tapping Screw For ECU (CNG) (Vanaz Pt No I-0101-01-IV) (vanaz Pt No K-0101-23)

3 (1) 929911 12 (1) 920072 22 (1) 643999


Mixer Assembly(vanaz Pt No K-0156-01) Pr Gauge BSIII (CNG) Wire Harness For Pressure Gauge
With Led (N.I)
4 (1) 925774 13 (1) 643852
Diphragm Sub Assy. (3rd stage) (R-8104-08) Micro Switch ( Vanaz Pt No K-0101-04-313) 24 (1) 925780
(Coupler type) Spring (R-8104-230)
5 (4) 643869
Clip (Vanaz P.No. k-0301-13-040) 14 (1) 643853 25 (1) 925781
Mounting Plate O Ring (R-8104-240)
6 (2) 643843 ( Vanaz Pt No K-0101-04-290)
Low Pressure Hose Pipe 26 (4) 929943
( Vanaz Pt No K-0122-060) 15 (2) 643854 PVC Coated Steel Tube Assy.
Phillips Head Screw (M3x20) (V.P.N. -K-0122-IV-01)
7 (1) 929913 ( Vanaz Pt No K-0101-04-300A)
Single nozzle flow Control Assy. 27 (4) 643900
(Vanaz Pt No K-0156-03) (Vanaz ape city) 16 (2) 643855 Screw for clip
Phillips Head Screw (M3x15)
7a (1) 929914 ( Vanaz Pt No. K-0101-04-320A) 28 (4) 643900
Flow adjusting screw (K-0156-03-020) Bolts For Pr Reg Mtg
17 (1) 643856
8 (1) 929909 Lock Nut ( Vanaz Pt No K-0113-210) 29 (4) 643901
Cover Pipe Cylinder to Filter Valve Nut For Pr Reg Mtg
(Pt No K-0113-17-010) 18 (4) 643857
Screw (M6x10l) ( Vanaz Pt No R-8101-570)
30 (4) 644993
9 (1) 643846 Spring Washer - Pressure Regu. Mtg.
3 Stage Regulator( Vanaz Pt No R-8104-II)

101
PLATE-XXVI VANAZ KIT - CNG

12 28
42
18 30
10 9
19 29 5
5 5
79 78 7
6 62 63 6

32 5
23 26
98
8 45 64
44 99 3
13 21 31 27 33 34
17 71

79 97 40
70
77
35
94 96
9 95
65 56 112 38
39 37
46
54 / 55
67 107 36
51 48 11 108 43
52 114 32
53 4 113
47 13
66 24 15
105 61 14
50 86 25
49 101 106 16 15
57 20
102 109
2 1 100 81 16
103 87
58 76
110 111 93
104 89 69 92
75
74
73 81
59 41 90
60
72 85
80 84
91 88 82
68 83

102
PLATE – XXVI VANAZ KIT - CNG

31 (4) 661990 43 (1) 925783 53 (12) 3058


Washer for Clamp O Ring (R-8104-640) Plain Washer 15x8.4x1.5

32 (4) 661910 44 (1) B002250 55 (1) B003770


Clip (K-0401-19-031) CNG Cylinder 30 ltrs. Vent Hose Assy - 3

33 (1) 929972 44 (1) 659949 56 (1) 925751


Diphragm Sub Assy. (3rd stage) (R-8104-10) Cylinder with CNG Valve (VE) Filter (K-0102-02-380)

34 (1) 925776 45 (1) 643683 57 (1) 643655


SRV Sub Assy. (R-8104-13) CNG Valve (Emer) Fire Extinguisher

35 (1) 925785 46 (2) 604958 57 (1) B003925


Solenoid Valve (Regulator) (S-0102) Strap Assy. Fire Extinguisher

36 (1) 925770 47 (2) 632185 58 (1) 643598


O RING (R-8101-500) Rubber Strap Lower Extinguisher Bkt Assly Complete

37 (6) 643863 48 (2) 604863 59 (2) 31116


Screws For Connector Rubber Strap Upper Hex Head Screw M8 X 18 (811082029)

38 (6) 16670 48 (2) 659857 60 (2) 16408


Pl Washer 12x4.5x1 Rubber Strap Upper (VE) Spring Washer M8

39 (6) 16404 49 (2) 15252 61 (1) 925772


Spring Washer M4 Nut M 10 Spring Guide (R-8105-620)

40 (6) 20104 50 (2) 16410 62 (1) 925735


Hex. Nut M4 (800000428) Spring Washer Flow Adjusting Screw
(Vanaz P. no.K-0122-07-020)
41 (1) 661399 51 (12) 31117
Plug (Dust)(K-0101-04-040) Hex Head Screw M8 X 18 63 (1) 929915
Lock Nut (Vanaz P.no.R-8101-740)
42 (1) 925786 52 (12) 16408
Fuse 5amp. (Holder Box) (P.No. 6025) Spring Washer

103
PLATE-XXVI VANAZ KIT - CNG

12 28
42
18 30
10 9
19 29 5
5 5
79 78 7
6 62 63 6

32 5
23 26
98
8 45 64
44 99 3
13 21 31 27 33 34
17 71

79 97 40
70
77
35
94 96
9 95
65 56 112 38
39 37
46
54 / 55
67 107 36
51 48 11 108 43
52 114 32
53 4 113
47 13
66 24 15
105 61 14
50 86 25
49 101 106 16 15
57 20
102 109
2 1 100 81 16
103 87
58 76
110 111 93
104 89 69 92
75
74
73 81
59 41 90
60
72 85
80 84
91 88 82
68 83

104
PLATE – XXVI VANAZ KIT - CNG

64 (1) 925760 74 (2) 661986 86 (1) B002257


Flow Control Body Spring Washer for ECU Diphragm Sub Assy.
(Vanaz P.no.K-0122-07-010) (2nd stage) (R-8104-09)
75 (2) 661994
64 (1) 929913 Nut for ECU 87 (1) 925775
Flow Control unit (K-0156-03-010PC) Lock Nut (R-8104-III-110)
76 (5) B001540
65 (1) 661825 Breather Sub Assy. (R-8101-11) 87a (1) 660195
Plug (K-0113-150) Nozzle (K-0122-250)(N.I)
77 (1) 925784
66 (2) 659870 Coupling Screw (K-0113-170) 88 (1) 929936
Assy. Central Bracket (VE) Washer (Remote filter unit junction block)
78 (3) 925756 (K-0101-04-110)
67 (1) B003773 Coupling Screw (K-0113-01-020)
PVC Coated Steel Tube Assy. 1 89 (1) 659913
(VPN - k-0156-08) 79 (4) 925757 Pressure gauge with Magnet
Ferrule (K-0113-300)
68 (1) 660876 90 (1) 929935
Remote filler unit (VE) (K-0158-02) 80 (1) 925754 Spring (Junction block) (K-0101-04-080)
Lock Nut (K-0106-10-180)
69 (6) 632870 91 (1) 929932
Hex. Head screw M4 x 12 81 (2) 925750 Sub assy. seat (K-0101-04-03)
O Ring (k-0101-04-020)
70 (2) 925765 92 (1) 929934
Vent Hose (K-0401-19-010) 82 (1) 925753 Sealing washer (K-0101-04-050)
Filter (K-0102-02-380)
71 (2) 925766 93 (1) 929929
Spigot (K-0401-19-020) 83 (1) 925752 ‘O’ Ring (K-0102-02-370)
Washer (K-0102-02-390)
72 (1) 929912 94 (1) 929983
Kit Wiring Harness CNG (K-0156-02) 84 (1) 925769 Washer (R-8104-500)
Pad (R-8101-430)
73 (2) 661985 95 (1) 929971
Plain Washer for ECU 85 (1) 925749 Inlet connector sub assy. (R-8104-09)
Retainer (K-0102-020-360) (Diaphragm sub assy- 2nd stage)

105
PLATE-XXVI VANAZ KIT - CNG

12 28
42
18 30
10 9
19 29 5
5 5
79 78 7
6 62 63 6

32 5
23 26
98
8 45 64
44 99 3
13 21 31 27 33 34
17 71

79 97 40
70
77
35
94 96
9 95
65 56 112 38
39 37
46
54 / 55
67 107 36
51 48 11 108 43
52 114 32
53 4 113
47 13
66 24 15
105 61 14
50 86 25
49 101 106 16 15
57 20
102 109
2 1 100 81 16
103 87
58 76
110 111 93
104 89 69 92
75
74
73 81
59 41 90
60
72 85
80 84
91 88 82
68 83

106
PLATE – XXVI VANAZ KIT - CNG

96 (1) 929974 108 (1) 929976 120 (1) 925723


Plunger sub assy. (R-8104-12) Lever sub assy. (R-8104-14) Sprin guide

97 (1) 929963 109 (4) 929989


Washer (R-8101-280) Hex screw (R-8104-910)

98 (21) 929956 110 (4) 929986


Spring washer M5 (R-8101- 030) Stud (R-8104-750)

99 (9) 929957 111 (13) 661909


Hex bolt M5 (R-8101-040) Hex nut M5 (R-8101-120)

100 (1) 929973 112 (1) 929991


Lever sub assy. (R-8104-11) Outlet sub assy. (R-8104-III-01)

101 (2) 925778 113 (2) 929966


Washer (R-8104-200) Cheese head Screw (R-8101-560)

102 (1) 929977 114 (6) 920011


Seat (R-8104-190) Clamping washer (R-8106-860)

103 (1) 929970 115 (1) 659913


Lever pin (R-8104-080) Pressure gauge mtg. bkt (N.I.)

104 (4) 929987 116 (1) 920073


Machine screw (R-8104-800) Conector (K-0156-III-02)

105 (1) 929975 117 (1) 929984


Spring (R-8104-120) Over flow elbow (R-8104-630)

106 (1) 929988 118 (1) 925736


Diaphragm Disc (R-8104-840) Idling screw (R-8104-220)

107 (1) 929978 119 (1) 925780


Seat (R-8104-250) Spring (R-8104-230)

107
PLATE-XXVII VANAZ KIT - CNG

4
49 48
5
50
6
3 2
7 53
9 11 12
10
51
15

28 19
18 1
52
17
16
17
20
24
35
25
27 36

29 40 32
55
33 56

39
41
46 47
42
37
14 13
54
43/44
34
38

108
PLATE – XXVII ADDED PARTS

1 (1) B006245 13 (2) 643752 Optional


Silencer with Catcon LGA 280 (LPG) Lateral profile for cover
24 (1) B003649
1 (1) B003598 14 (1) B006937 Front Carpet (Petrol / LPG)
Silencer with out Catcon (N.I.) Rear profile for cover
25 (4) 414948
2 (2) E1177004 Fastner Group of Front Profile Knob Carpet
Bolt
15 (1) 587962 26 (1) B003650
3 (2) E1756507 Profile Front Carpet ( CNG) (N.I.)
Spring washer
16 (7) 16405 27 (1) B001480
4 (2) 809000641 Spring washer M5 Carpet Pass foot rest
Plain washer
17 (7) 10022 28 (2) B003903
5 (2) B003604 Screw Angle Pass Carpet
Nut silencer mtg.
18 (7) 20105 29 (4) 9000
6 (1) B003603 Hex nut M5 Self tap screw 4 SG x 13 AB3
Gasket - SIlencer exhaust
19 (7) 3055 30 (1) 567439
7 (1) 294076 Raw washer (808000527) Jack & Handle (CNG/LPG) (N.I.)
Remote Control Switch (Relay - 12V, 30A)
20 (1) 568084 31 (1) B001954
9 (1) B003597 Handle Jack & Handle (Petrol) (N.I.)
Voltage regulator (For LGA 280 eng.)
21 (3) 587948 32 (1) B006963
Fastner Group Support arm Bkt. For handle (N.I.) Engine Cover

10 (1) 3058 22 (1) 568107 33 (2) B009232


Plain Washer 15 x 8.4 x 1.5 Faremeter cable assy (N.I.) Rubber bush - (CNG/LPG)

11 (3) 16408 23 (1) 568690 34 (6) 16408


Spring washer M8 Cable faremeter lighting (N.I.) Spring washer Eng. cover M8 (CNG/LPG)

12 (1) 31116 35 (6) 20108


Hex Head Screw M8 x 16 (811081623) Hex nut for hinge cyl. cover M8 (CNG/LPG)

109
PLATE-XXVII VANAZ KIT - CNG

4
49 48
5
50
6
3 2
7 53
9 11 12
10
51
15

28 19
18 1
52
17
16
17
20
24
35
25
27 36

29 40 32
55
33 56

39
41
46 47
42
37
14 13
54
43/44
34
38

110
PLATE – XXVII ADDED PARTS

36 (6) 31116 48 (6) 15911


Hex hd. Screw M8 x 16 (CNG/LPG) Pan Self tp screw 8SG x 16AB

37 (6) 3058 49 (2) 20105


Plain washer for hinge cylinder cover M8 Hex nut hinge cover M5
(CNG/LPG)
50 (8) 16405
38 (2) B001072 Spring washer M5
Bkt for Knob (CNG/LPG)
51 (8) 16603
39 (4) 3055 Plain metallic washer (826000529)
Plain washer for hinge cylinder cover M5
(CNG/LPG) 52 (2) 604748
Plate assy. Eng. Cover (Bkt)
40 (4) 16405
Spring washer for knob hinge M5 (CNG/LPG) 53 (2) 604606
Hex head screw Eng. cover M5 x 20 CL8.8
41 (4) 20105
Hex Nut for knob hinge M5
54 (2) B001423
Knob Cylinder cover (CNG/LPG)
42 (4) B009059
Rubber bush rest Cylinder cover (CNG/LPG)
55 (2) B001402
Screw for knob (CNG/LPG)
43 (1) B006999
Hinge lower Cylinder cover
56 (2) B003122
44 (1) B007000 Split Pin cylinder cover (CNG/LPG)
Hinge Upper Cylinder cover
57 (4) 31056
45 (1) B006998 Hex hd. screw (CNG/LPG) (N.I.)
Rivet Gas Cylinder cover (N.I.)
58 (4) 20105
46 (1) B009060 Hex Nut M5 (CNG/LPG) (N.I.)
Cylinder cover with hinge LH
(Vacuum formed) - CNG/LPG

47 (1) B009061
Cylinder cover with hinge RH
(Vacuum formed) - CNG/LPG

111

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