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Neraca Energi TA Last Update-2
Neraca Energi TA Last Update-2
vaporizer VP-01
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 02 Aliran - 03 Pressure :
O-Xylene 1524.28 1524.28
Oxygen 0.00 0.00
Water 0.00 0.00
Phthalic Anhydride 0.00 0.00
Phthalide 0.00 0.00
Toluic Acid 0.00 0.00
Sub Total 1524.28 1524.28
Total 1524.28 1524.28
kompresor CP-01
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 03 Aliran - 04 Pressure :
O-Xylene 1524.28 1524.28
Oxygen 0.00 0.00
Water 0.00 0.00
Phthalic Anhydride 0.00 0.00
Phthalide 0.00 0.00
Toluic Acid 0.00 0.00
Sub Total 1524.28 1524.28
Total 1524.28 1524.28
Furnace F-01
Masuk (Kg)/jam Keluar (Kg)/jam
Komponen
Aliran - 04 Aliran - 05 Aliran - 06
O-Xylene 1524.28 1524.28
Oxygen 0.00 1380.48 1380.48
Water 0.00 0.00
Phthalic Anhydride 0.00 0.00
Phthalide 0.00 0.00
Toluic Acid 0.00 0.00
Sub Total 1524.28 1380.48 2904.76
Total 2904.76 2904.76
REAKTOR
Masuk Keluar
Komponen Aliran - 08 Aliran - 09
Kg/jam Kmol/jam Kg/jam
O-Xylene 1524.28 14.38 304.86
Oxygen 1380.48 43.14 299.10
Water 0.00 0.00 605.69
Phthalic Anhydride 0.00 0.00 1617.46
Phthalide 0.00 0.00 38.54
Toluic Acid 0.00 0.00 39.11
Sub Total 2904.76 57.52 2904.76
Total 2904.76 57.52 2904.76
Expander EXP-01
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 09 Aliran - 10 Pressure :
O-Xylene 304.86 304.86
Oxygen 299.10 299.10
Water 605.69 605.69
Phthalic Anhydride 1617.46 1617.46
Phthalide 38.54 38.54
Toluic Acid 39.11 39.11
Sub Total 2904.76 2904.76
Kondensor CD-01
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 10 Aliran - 11 Pressure :
O-Xylene 304.86 304.86
Oxygen 299.10 299.10
Water 605.69 605.69
Phthalic Anhydride 1617.46 1617.46
Phthalide 38.54 38.54
Toluic Acid 39.11 39.11
Sub Total 2904.76 2904.76
pompa P-02
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 14 Aliran - 15 Pressure :
O-Xylene 304.86 304.86
Water 605.69 605.69
Sub Total 910.54 910.54
Vaporizer VP-02
Flash Drum2 FD -02 Masuk (Kg)/jam Keluar (Kg)/jam
Komponen Aliran - 15 TA-01 OT-01
O-Xylene 304.86 304.86
Water 605.69 605.69
Sub Total 910.54 910.54
Cooler CL - 01
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 19 Aliran - 20 Pressure :
Phthalic Anhydride 1617.46 1617.46
Phthalide 38.54 38.54
Toluic Acid 39.11 39.11
Sub total 1695.11 1695.11
Flaker FL -01
Masuk (Kg)/jam Keluar (Kg)/jam Temperature :
Komponen
Aliran - 20 Aliran - 21 Pressure :
Phthalic Anhydride 1617.46 1617.46
Phthalide 38.54 38.54
Toluic Acid 39.11 39.11
Sub total 1695.11 1695.11
161°C
1atm
161°C
1atm
Temperature : 350°C
Pressure : 1atm
Temperature : 350°C
Pressure : 1atm
Temperature : 350°C
Pressure : 1atm
Temperature : 360°C
Pressure : 6atm
Temperature : 110°C
Pressure : 1atm
Temperature : 110°C
Pressure : 1atm
Temperature : 90°C
Pressure : 1atm
Temperature : 90°C
Pressure : 1atm
90°C
1atm
Temperature : 105°C
Pressure : 1atm
35°C
1atm
35°C
1atm
35°C
1atm
80%
Phthalic Anhydride 95%
Phthalide 2.5%
Toluic Acid 2.5%
10.93
0.76
0.0200 0.29
0.0200
Data Enthalpy Pembentukan Komponen Liquid
Komponen ΔHf298K kj/kmol
o-xyelne -2.4439E+04
Oksigen
Phthalic Anhydride
Toluic Acid
Phthalide
Water -2.8583E+05
Data Enthalpy Pembentukan Komponen Gas Data Enthalpy Pembentukan Komponen Solid/padat
Komponen ΔHf298K kj/kmol Komponen ΔHf298K kj/kmol
o-xyelne 1.9000E+04 Phthalic Anhydride -4.6037E+05
Oksigen 0.0000E+00 Toluic Acid -4.2900E+05
Phthalic Anhydride -3.9313E+05 Phthalide -3.6600E+05
Toluic Acid -3.2280E+05
Phthalide -3.9313E+05
Water -2.4180E+05
Vaporizer (VP-01)
Panas Masuk Umpan
𝐻= 𝐻_(𝐹 𝑙𝑖𝑞𝑢𝑖𝑑 298𝑘)+ ∫1_𝑇𝑟𝑒𝑓^𝑇▒ 〖𝐶𝑝 𝑙𝑖𝑞𝑢𝑖𝑑 𝑑𝑇〗
T 30.00 303.15 K
Treff 25.00 298.15 K
Panas Keluar
𝐻= 𝐻_(𝐹 𝑔𝑎𝑠 298𝑘)+ ∫1_𝑇𝑖^𝑇𝑓▒ 〖𝐶𝑝 𝑔𝑎𝑠 𝑑𝑇〗
Furnace (F-01)
Panas Masuk Umpan
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
o-xylene 1.4380E+01 4.0442E+04 5.8156E+05
Panas Keluar
T Final 350.00 623.15 K
T initial 161.00 434.15 K
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
o-xylene 1.4380E+01 7.9763E+04 1.1470E+06
Reactor (R-01)
Panas Masuk Umpan
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
o-xylene 1.4380E+01 7.9763E+04 1.1470E+06
oksigen 4.3140E+01 9.8349E+03 4.2428E+05
total 1.5713E+06
Panas Keluar
Cooler
Panas Masuk
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
O-xylene 2.8760E+00 8.2104E+04 2.3613E+05
Oksigen 9.3470E+00 1.0320E+04 9.6460E+04
Phthalic Anhydride 1.0929E+01 -3.3925E+05 -3.7076E+06
Toluic Acid 2.8760E-01 -2.5941E+05 -7.4605E+04
Phthalide 2.8760E-01 -2.4047E+05 -6.9158E+04
Water 3.3649E+01 -2.3009E+05 -7.7422E+06
total -1.1261E+07
Panas Keluar
T final 160.00 433.15 K
T reff 360.00 633.15 K
Panas Keluar
Distilat
T distilat 99.95 373.10 K
T in CD 110.00 383.15 K
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
O-xylene 2.8760E+00 3.8633E+04 1.1111E+05
Oksigen 9.3470E+00 3.7409E+03 3.4966E+04
Water 3.3649E+01 -2.3854E+05 -8.0268E+06
total -7.8808E+06
Bottom
T bottom 285.13 558.28 K
T in CD 110.00 383.15 K
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
Phthalic Anhydride 1.0929E+01 -3.9510E+05 -4.3179E+06
Toluic Acid 2.8760E-01 -3.5067E+05 -1.0085E+05
Phthalide 2.8760E-01 -3.6060E+05 -1.0371E+05
total -4.5225E+06
Panas Keluar
T final 90.00 363.15 K
T reff 99.95 373.10 K
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
O-xylene 2.8760E+00 -1.1754E+04 -3.3803E+04
Oksigen 9.3470E+00 3.4428E+03 3.2180E+04
Water 3.3649E+01 -2.8094E+05 -9.4534E+06
total -9.4551E+06
Vaporizer
Panas Masuk
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
O-xylene 2.8760E+00 -1.1754E+04 -3.3803E+04
Water 3.3649E+01 -2.8094E+05 -9.4534E+06
total -2.9269E+05 -9.4873E+06
Panas Keluar
T final 105.00 378.15 K
T reff 90.00 363.15 K
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
O-xylene 2.8760E+00 -8.7106E+03 -2.5052E+04
Water 3.3649E+01 -2.3909E+05 -8.0452E+06
total -8.0702E+06
Neraca Panas Vaporizer
Komponen Input (kjoule) Output (kjoule)
O-xylene -3.3803E+04 -2.5052E+04
Water -9.4534E+06 -8.0452E+06
duty pemanas 1.4170E+06
Total -8.0702E+06 -8.0702E+06
Panas Keluar
T final 110.00 383.15
T reff 303.20 576.35
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
Phthalic Anhydride 1.0929E+01 -4.4680E+05 -4.8830E+06
Toluic Acid 2.8760E-01 -4.0685E+05 -1.1701E+05
Phthalide 2.8760E-01 -4.0840E+05 -1.1746E+05
total -5.1175E+06
Flaker
Panas Masuk
Komponen n (kmol/jam) H (kj/mol) Q (kj/jam)
Phthalic Anhydride 1.0929E+01 -4.4680E+05 -4.8830E+06
Toluic Acid 2.8760E-01 -4.0685E+05 -1.1701E+05
Phthalide 2.8760E-01 -4.0840E+05 -1.1746E+05
total -5.1175E+06
Panas Keluar
Entalph Penguapan
Komponen A Tc (K)
O-xylene 5.5606E+01 6.3037E+02
Oksigen 8.0400E+00 1.5458E+02
Phthalic Anhydride 5.5495E+01 7.9100E+02
Toluic Acid 9.1444E+01 7.5100E+02
Phthalide 4.5551E+01 7.1000E+02
Water 5.2053E+01 6.4713E+02
Q Media Pendingin = m x Cp x ∆T
456816.157 = m air pendingin X 4.181
456816.157 = m air pendingin x 1413.18
m air pendingin = 323.2545 Kg/Jam
Neraca Energi :
Q condensasi = Qpendingin + Q loss
Q loss = 5% Q Condensasi
sehingga Persamaan Neraca energinya :
Q Condensasi = Q pendingin + 0.05 x Q Condensasi
Q Pendingin = 0.95 x Q Condensasi
Q Pendingin = 0.95 x -5055812.017 KJ/Jam
Qpendingin = 61651.036 KJ/Jam
Q loss = 5% Q Condensasi = 3082.5518232012 KJ/jam
Q Media Pendingin = m x Cp x ∆T
61651.036 = m air pendingin X 4.181
61651.036 = m air pendingin x 1350.46
45.6518 Kg/Jam
Neraca Energi :
Q condensasi = Qpendingin + Q loss
Q loss = 5% Q Condensasi
sehingga Persamaan Neraca energinya :
Q Condensasi = Q pendingin + 0.05 x Q Condensasi
Q Pendingin = 0.95 x Q Condensasi
Q Pendingin = 0.95 x -4746836.118 KJ/Jam
Qpendingin = 493997.000 KJ/Jam
Q loss = 5% Q Condensasi = 24699.850010408 KJ/jam
Q Media Pendingin = m x Cp x ∆T
493997.000 = m air pendingin X 4.181
493997.000 = m air pendingin x 1454.99
339.5196 Kg/Jam
n
3.7500E-01
2.0100E-01
3.8000E-02
3.8800E-01
3.8000E-02
3.2100E-01
C
2.1260E-04
0.0000E+00
0.0000E+00
KJ/Jam
KJ/Jam
KJ/jam
4.181 x 343 K
1434.08
x 338 K
3.2300E+02
3.4800E+02
Penentuan Laju Reaksi (r)
k=k0e-E/RT Chemical Reaction Engineering 3rd , O. Levenspiel 27-29
k0 3.19 kmol/kg catalyst.s.atm Kinetics of the Selective Oxidation
k0 11484 kmol/kg catalyst.jam.atm
E 58 kJ/kgmol
R 8.314 J/kgmolK
T 623.15 K
k oxylene 0.1578 kmol/kg catalyst.jam.atm
P oxylene 1.5 atm
k oxygen 0.000 kmol/kg catalyst.s.atm
k oxygen 0.028 kmol/kg catalyst.jam.atm
P oxylene 4.5 atm
r 0.0296 kmol/kg catalyst
Perhitungan Katalis
katalis RhSi
bentuk hollow
diameter 0.72 cm
porositas 0.4
densitas katalis 990 kg/m3
berat katalis 1942.8673 kg catalyst
volume katalis 1.9625 m3
tinggi bed 1.6895 m
Spesifikasi Tube
Dp/Dt 0.05 0.1 0.15 0.2 0.25
hw/h 5.5 7 7.8 7.5 7
Diameter tube (Dt) 1.8898 in
Dt tube standard 2 in
schedule 40
IDt 2.067 in
ODt 2.38 in
volume reaksi 1.5700 m3
safety factor 20%
volume total tube 4.2390 m3
panjang tube 3.65 m
volume tube satuan 0.0316 m3
jumlah tube 135
susunan tube triangular pitch
pitch 7.5565 cm
clearance 1.5113 cm
Spesifikasi Reaktor
join effeciency 0.8000
corrosion allowance 0.1250 in
IDS 0.9222 m
tebal shell yang dibutuhkan 0.2735 in
tebal shell standard 0.3750 in
ODS 0.9412 m
tinggi tabung reaktor 3.65 m
tinggi head 0.4611 m
volume head 0.4104 m3
tinggi total reaktor 4.5715 m
L/D 5
volume total reaktor 4.6494 m3
Pressure Drop
BM campuran 50.5000 kg/kmol
Densitas Umpan 5.9225 kg/m3
Data Viskositas A B C
o-xylene 1.82E-01 5.13E-01 -2.02E-04
oksigen 2.95E+01 -8.90E-03 -3.81E-05
viskositas o-xylene 2.4142E-05 Pa.s
viskotitas oxygen 9.1851E-07 Pa.s
viskositas umpan 6.7243E-06 Pa.s
kecepatan fluida 0.2041 m/s
ergun equation
Feed
Komponen
mol fraksi mol
Oxygen 9.3470 0.1629 9.3470
Water 33.6492 0.5865 33.6492
O-Xylene 2.8760 0.0501 2.8616
Toluic Acid 0.2876 0.0050 0.0014
Phthalic Anhydride 10.9288 0.1905
Phthalide 0.2876 0.0050
Total 57.3762 1.0000 45.8593
Relatif volatilitas
a LKD 2.059E+02
a HKB 1.451E+01
a avg 1.102E+02
Nm 1.118E+00
Reflux Minimum
q 24.3262
T Feed 465.6893 1
Komponen Pi (mmHg) K ai
Oxygen 4.620E+07 6.08E+04 721,897.38
Water 9.930E+03 1.307E+01 155.17
O-Xylene 2.326E+03 3.061E+00 36.35
Toluic Acid 6.399E+01 8.420E-02 1.00
Phthalic Anhydride 7.408E+01 9.747E-02 1.16
Phthalide 7.815E-02 7.815E-02 0.93
Total
Rm 0.60
Rm/(Rm+1) 0.37
R 0.89
R/(R+1) 0.47
Nm/N 0.63
N 1.775E+00
Xf,HK 0.005013
Xf, LK 0.050125
Xb,LK 0.001249
Xd,HK 0.024810
log(Ne/Ns) -0.710502
Ne/Ns 0.195
Ne+Ns = N 1.775E+00
Ns 1.49
Ne 0.29
N 2
Beban Kondenser
Komponen Xd V (kmol V(kg)
Oxygen 0.2038 17.7021 566.4681
Water 0.7337 63.7277 1147.0980
O-Xylene 0.0624 5.4196 574.4749
Toluic Acid 0.0000 0.0027 0.3704
Phthalic Anhydride 0.0000 0.0000 0.0000
Phthalide 0.0000 0.0000 0.0000
total 1.0000 86.8521 2288.4114
Beban Reboiler
Komponen Xb V' (kmol V'(kg)
Oxygen 0.0000 0.0000 0.0000
Water 0.0000 0.0000 0.0000
O-Xylene 0.0012 0.1084 11.4950
Toluic Acid 0.0248 2.1580 293.4905
Phthalic Anhydride 0.9489 82.4168 12197.6818
Phthalide 0.0250 2.1689 290.6276
total 1.0000 86.8521 12793.2948
asumsi
uf top 1.1538 m/s uv top
uf bottom 1.7851 m/s uv bottom
Perancangan Tray
Diameter Menara Dc 0.3401 m
Luas Menara Ac 0.0908 m2
Luas downcomer Ad 0.0109 m2
Luas netto An 0.0799 m2
Luas Aktif Aa 0.0690 m2
Luas hole Ah 0.0069 m2
lw/Dc 0.7750
Panjang Weir lw 0.26358 m
Tinggi Weir hw 0.1 m coulson
Tray spacing 0.6 m
qc 87
Derajat tray 93
Lh/Dc 0.26
Lh 0.0884 m
Ah/Ap 0.2106
lp/dh 2.0670
Hole pitch
lp 0.1034 m dh
luas hole 0.0019625 m2
jumlah hole 4 buah
OD = ID + (2ts)
OD = ID + (2ts) 13.7949153235232
Head
Tipe Head Torispherical flanged and dished head
th =( 0.885P . Ri / f.E - 0.1P) + C
tebal head, th 0.193205453124452
Distilat
massa fraksi (yi) Pi (mmHg) K xi =yi/ki
299.1040 0.2038 6.8019E+06 8.94980E+03 0.0000
605.6856 0.7337 7.5830E+02 9.97767E-01 0.7354
303.3317 0.0624 1.9781E+02 2.60282E-01 0.2397
0.1956 0.0000 9.6056E-01 1.26390E-03 0.0248
kg/jam kg/s
2904.7600 0.8069
1696.4431 0.4712
12793.2948 3.5537
14489.7379 4.0249
80% dari kecepatan flooding
0.92305 m/s
1.42809 m/s
1.1649 m3/s
0.6526 m2
0.7416 m2
0.9719 m
0.05 m coulson
m 13.3898864047306 in
kpa
psi
psi
orosi dan struktur kuat)
(brownell & Young, 1959, pers.13.11)
psi (peters and timmerhaus, 1991, tabel 4, hal.538)
in (brownell and Young 1959)
(brownell and Young 1959, Tabel 13.2)
in
in
in
in
(brownell and Young, 1959, hal.87)
m
m
m
m
m
in 0.158796125422495 m
m
T Bubble
285.1262 C
558.2762 K K
1 atm
Bottom
mol massa fraksi (xi) Pi (mmHg) K yi =xi.ki
BM m Cp input
T out (oC) T out (K) xi
kg/kmol kg/jam Cp (J/mol K)
Cp output
Cp mix (kj/kg) Cp mix (btu/lb F) Cp (J/mol K) Cp/BM (kj/kg) Cp/BM*xi (kj/kg) Cp mix (kj/kg)
k output
log 10 k
k mix (btu/lb F k (w/m k) k*xi (w/m k) k mix (w/m k) k mix (btu/lb F
Viskositas output
n mix (cp) n mix (lb/h ft) log n n (cp) n*xi n mix (cp)
5.9914E-02 1.4310E-02 -7.6758E-01 1.7077E-01 1.7077E-01 1.7077E-01
Densitas output
ρL mix ρL m (kg/jam) Volume (m3/jam) ρL mix
891.8503518 2.90E+03 3.26E+00 8.92E+02
5.35E+02
8.92E+02 2.90E+03 3.26E+00
Cp input
Cp/BM (kj/kg) Cp/BM*xi (kj/kg)
6.5484676642 6.548467664209
Cp mix (btu/lb F)
1.0430514677
k input
k*xi (w/m k) k mix (w/m k)
4.4597643457 4.45976434575
Viskositas input
n (cp) n*xi
5.9914E-02 5.9914E-02
Densitas input
m (kg/jam) Volume (m3/jam)
2.90E+03 5.43E+00
2.90E+03 5.43E+00
1. Kondisi Operasi
a. Fluida Dingin
Massa fluida dingin (Wc) = 991.50 kg/jam
2185.889432 lb/h
Temperatur Masuk (t1) = 30 oC
86 oF
Temperatur Keluar (t2) = 40 oC
104 oF
b. Fluida Panas
Massa fluida panas (Wp) = 2904.76 kg/jam
6403.8919912 lb/h
Temperatur Masuk (T1) = 360 oC
680 oF
Temperatur Keluar (T2) = 160 oC
320 oF
Beban Cooler (Q) = 1421898.96 kj/jam
1500194.0843 btu/jam
Daya (watt) = 441012.05497 441.0121 Kw/jam
T ave = T1+T2 Temp kalorik :
2 Tc =
= 500 oF tc =
= 260 oC
2. Menentukan ∆TLMTD
ΔTLMTD = 210.927 oF
karena ∆A < 200 ft2 maka tipe HE yang digunakan adalah double pipe
Pada pipa dalam adalah fluida dingin dan pipa luar adalah fluida panas
2') Ga = W
αa
= 773727.510969622 lb/jam ft2
3) pada Tc = 95 oF
μ = 0.75 cp
μ = 1.815 lb/h ft (Kern, Fig. 14)
Rep = DGp
μ
= 13328.7392275907
5) pada Tc = 95 oF
c = 0.95 btu/lb oF (Kern, Fig. 2)
k = 0.378 btu/h ft2 (oF/ft) (Kern, Tabel 4)
(cμ/k)^1/3 = 1.521
6) hi = jH*(k/D)*(cμ/k)^1/3*(μ/μw)^0,14
189.917 btu/h ft2 oF (Kern, Eq. 6.15a)
927.331012228261 kcal/h m2 oF
7) hio = hi*(ID/OD)
157.88313253012 btu/h ft2 oF
770.913733057229 kcal/h m2 oF
8) Clean overall coefficient, Uc:
Uc = hioho
hio+ho
= 31.3999187797673 btu/h ft2 oF
153.319915916833 kcal/h m2 oF
9) Design overall coeficient, UD:
1 = 1 + Rd
UD Uc
Rd = 0.002
UD = 29.545 btu/h ft2 oF
144.260387044182 kcal/h m2 oF
10) Surface Area
A = Q
UD x ∆t
= 152.847 ft2 14.20034 m2
dari tabel 11 (kern) untuk 1 1/4 in, IPS standar pipa adalah :
IPS = 0.435 external
ft2 surface per ft length
L = 351.373 ft 107.0999
hairpins 15 ft, digunakan standar panjang 52.2
jumlah hairpins 3
Ft = 3V2
2g'
= 0.0027053439505239 ft 0.000825 m
∆Pa = 0.57003 psi
∆Pa yang diijinkan = 10 psi (memenuhi syarat)
ρ = 55.72 s =
2) ∆Fp = 4 x f x Gp2 x L
2 g x ρ2 x D
= 178184988753.159
298472716061.585
= 0.596989202578882 ft 0.181965 m
∆Pp = ∆Fp x ρ
144
= 0.231 psi
m
(memenuhi syarat)
1
(memenuhi syarat)
Data Cp Liquid Campuran Kondensor
Hv
Komponen A B C D
(kj/mol)
H2O 42.502 92.053 -4.0E-02 -2.1E-04 5.3E-07
BM m Cp input
T out (oC) T out (K) xi
kg/kmol kg/jam Cp (J/mol K)
Cp output
Cp mix (kj/kg) Cp mix (btu/lb F) Cp (J/mol K) Cp/BM (kj/kg) Cp/BM*xi (kj/kg) Cp mix (kj/kg)
k output
k mix (btu/lb F log 10 k k (w/m k) k*xi (w/m k) k mix (w/m k) k mix (btu/lb F
Viskositas output
n mix (cp) n mix (lb/h ft) log n n (cp) n*xi n mix (cp)
1.7077E-01 4.0789E-02 -5.0692E-01 3.1123E-01 3.1123E-01 3.1123E-01
Densitas output
ρL mix ρL m (kg/jam) Volume (m3/jam) ρL mix
965.626134766 1.21E+03 1.25E+00 9.66E+02
8.92E+02
9.66E+02 1.21E+03 1.25E+00
Cp input
Cp/BM (kj/kg) Cp/BM*xi (kj/kg)
4.36704788516 4.367047885158
Cp mix (btu/lb F)
0.99945010844
Chemical Properties .)
k input
k*xi (w/m k) k mix (w/m k)
3.5827865545 3.582786554502
Chemical Properties .)
Viskositas input
n (cp) n*xi
1.7077E-01 1.7077E-01
Chemical Properties .)
Densitas input
m (kg/jam) Volume (m3/jam)
1.21E+03 1.36E+00
1.21E+03 1.36E+00
Chemical Properties .)
CONDENSOR 01 (CD-101)
fungsi : Mendinginkan Keluaran Reaktor dari 360 oC menjadi 160 oC
Type : Double Pipe Heat Exchanger
1. Kondisi Operasi
a. Fluida Dingin
Massa fluida dingin (Wc) = 323.25 kg/jam
712.6533508404 lb/h
Temperatur Masuk (t1) = 30 oC
86 oF
Temperatur Keluar (t2) = 40 oC
104 oF
b. Fluida Panas
Massa fluida panas (Wp) = 1290.65 kg/jam
2845.392803 lb/h
Temperatur Masuk (T1) = 160 oC
320 oF
Temperatur Keluar (T2) = 95 oC
203 oF
Beban Cooler (Q) = 4.5682E+05 kj/jam
481970.1812055 btu/jam
Daya (Watt) 141684.77416899 141.6848 Kw/jam
T ave = T1+T2 Temp kalorik :
2 Tc =
= 261.5 oF tc =
= 127.5 oC
2. Menentukan ∆TLMTD
ΔTLMTD = 89.707 oF
karena ∆A < 200 ft2 maka tipe HE yang digunakan adalah double pipe
Pada pipa dalam adalah fluida dingin dan pipa luar adalah fluida panas
2') Ga = W
αa
= 343784.482033952 lb/jam ft2
3) pada Tc = 95 oF
μ = 0.75 cp
μ = 1.815 lb/h ft (Kern, Fig. 14)
Rep = DGp
μ
= 4345.4945771473
5) pada Tc = 95 oF
c = 0.95 btu/lb oF (Kern, Fig. 2)
k = 0.378 btu/h ft2 (oF/ft) (Kern, Tabel 4)
(cμ/k)^1/3 = 1.521
6) hi = jH*(k/D)*(cμ/k)^1/3*(μ/μw)^0,14
189.917 btu/h ft2 oF (Kern, Eq. 6.15a)
927.331012228261 kcal/h m2 oF
7) hio = hi*(ID/OD)
157.88313253012 btu/h ft2 oF
770.913733057229 kcal/h m2 oF
8) Clean overall coefficient, Uc:
Uc = hioho
hio+ho
= 31.3999187797673 btu/h ft2 oF
153.319915916833 kcal/h m2 oF
9) Design overall coeficient, UD:
1 = 1 + Rd
UD Uc
Rd = 0.002
UD = 29.545 btu/h ft2 oF
144.260387044182 kcal/h m2 oF
10) Surface Area
A = Q
UD x ∆t
= 115.461 ft2 10.72692 m2
dari tabel 11 (kern) untuk 1 1/4 in, IPS standar pipa adalah :
IPS = 0.435 ft2
external surface per ft length
L = 265.427 ft 80.90313
hairpins 15 ft, digunakan standar panjang 52.2
jumlah hairpins 3
Ft = 3V2
2g'
= 0.00053409553650237 ft 0.000163 m
∆Pa = 0.13474 psi
∆Pa yang diijinkan = 10 psi (memenuhi syarat)
ρ = 55.72 s =
2) ∆Fp = 4 x f x Gp2 x L
2 g x ρ2 x D
= 25574923215.6031
298472716061.585
= 0.0856859667210795 ft 0.026117 m
∆Pp = ∆Fp x ρ
144
= 0.033 psi
m
(memenuhi syarat)
1
(memenuhi syarat)
DATA COOLER 01
BM m Cp input
T out (oC) T out (K) xi
kg/kmol kg/jam Cp (J/mol K)
Jumlah 1695.11 1
Cp output
Cp mix (kj/kg) Cp mix (btu/lb F) Cp (J/mol K) Cp/BM (kj/kg) Cp/BM*xi (kj/kg) Cp mix (kj/kg)
k output
k mix (btu/lb F log 10 k k (w/m k) k*xi (w/m k) k mix (w/m k) k mix (btu/lb F
Viskositas output
n mix (cp) n mix (lb/h ft) log n n (cp) n*xi n mix (cp)
-6.26E-01 2.37E-01 2.26E-01
-4.28E-01 3.73E-01 8.61E-03
1.63E-01 3.89E-02 -5.99E-01 2.52E-01 5.73E-03 2.40E-01
Jumlah 2839.634554514
Densitas output
ρL mix ρL m (kg/jam) Volume (m3/jam) ρL mix
781.6401 1617.46 2.069315528 792.469628434
1351.306 39.11 0.028942366
945.4387 38.54 0.040764144
2839.63455451395
160 433.15
Cp input
Cp/BM (kj/kg) Cp/BM*xi (kj/kg)
1.73272354789 1.81590704762835
2.02632119305 87.8250400804851
2.31738833229 101.926002489444
Cp mix (btu/lb F)
2854.20331745
Chemical Properties .)
k input
k*xi (w/m k) k mix (w/m k)
0.09679980077
0.05051024854
0.0814581908 0.228768240111097
Chemical Properties .)
Viskositas input
n (cp) n*xi
1.60E-01 1.52E-01
2.88E-01 6.64E-03
1.71E-01 3.88E-03
5.74E-02
Chemical Properties .)
Densitas input
m (kg/jam) Volume (m3/jam)
1617.46 2.25103134263482
39.11 0.0318163433998447
38.54 0.0432135278316137
1695.11 0.596946532188591
Chemical Properties .)
COOLER 01 (CD-101)
fungsi : Mendinginkan Keluaran Reaktor dari 160 oC menjadi 110 oC
Type : Double Pipe Heat Exchanger
1. Kondisi Operasi
a. Fluida Dingin
Massa fluida dingin (Wc) = 45.65 kg/jam
100.64482182 lb/h
Temperatur Masuk (t1) = 30 oC
86 oF
Temperatur Keluar (t2) = 40 oC
104 oF
b. Fluida Panas
Massa fluida panas (Wp) = 1695.11 kg/jam
3737.0734082 lb/h
Temperatur Masuk (T1) = 160 oC
320 oF
Temperatur Keluar (T2) = 110 oC
230 oF
Beban Cooler (Q) = 6.1651E+04 kj/jam
6.5046E+04 btu/jam
Daya (watt) 1.9122E+04 19.12151 Kw/jam
T ave = T1+T2 Temp kalorik :
2 Tc = 275
= 275 oF tc = 95
= 135 oC
2. Menentukan ∆TLMTD
ΔTLMTD = 98.652 oF
karena ∆A < 200 ft2 maka tipe HE yang digunakan adalah double pipe
Pada pipa dalam adalah fluida dingin dan pipa luar adalah fluida panas
2') Ga = W
αa
= 451518.624987853 lb/jam ft2
3) pada Tc = 95 oF
μ = 0.75 cp
μ = 1.815 lb/h ft (Kern, Fig. 14)
Rep = DGp
μ
= 613.694620140933
5) pada Tc = 95 oF
c = 0.95 btu/lb oF (Kern, Fig. 2)
k = 0.378 btu/h ft2 (oF/ft) (Kern, Tabel 4)
(cμ/k)^1/3 = 1.521
6) hi = jH*(k/D)*(cμ/k)^1/3*(μ/μw)^0,14
189.917 btu/h ft2 oF (Kern, Eq. 6.15a)
927.331012228261 kcal/h m2 oF
7) hio = hi*(ID/OD)
157.88313253012 btu/h ft2 oF
770.913733057229 kcal/h m2 oF
8) Clean overall coefficient, Uc:
Uc = hioho
hio+ho
= 31.3999187797673 btu/h ft2 oF
153.319915916833 kcal/h m2 oF
9) Design overall coeficient, UD:
1 = 1 + Rd
UD Uc
Rd = 0.002
UD = 29.545 btu/h ft2 oF
144.260387044182 kcal/h m2 oF
10) Surface Area
A = Q
UD x ∆t
= 14.170 ft2 1.316423 m2
dari tabel 11 (kern) untuk 1 1/4 in, IPS standar pipa adalah :
IPS = 0.435 ft2
external surface per ft length
L = 32.574 ft 9.928553 m
hairpins 15 ft, digunakan standar panjang 52.2
jumlah hairpins 3
Ft = 3V2
2g'
= 0.00116685387098 ft 0.000356 m
∆Pa = 0.24542 psi
∆Pa yang diijinkan = 10 psi (memenuhi syarat)
ρ = 49.51 s = 1
2) ∆Fp = 4 x f x Gp2 x L
2 g x ρ2 x D
= 959592679.813098
235660022732.841
= 0.004071936634331 ft 0.001241 m
∆Pp = ∆Fp x ρ
144
= 0.001 psi
1. Kondisi Operasi
a. Fluida Dingin
Massa fluida dingin (Wc) = 339.52 kg/jam
748.5117861 lb/h
Temperatur Masuk (t1) = 30 oC
86 oF
Temperatur Keluar (t2) = 40 oC
104 oF
b. Fluida Panas
Massa fluida panas (Wp) = 1695.11 kg/jam
3737.073408 lb/h
Temperatur Masuk (T1) = 110 oC
230 oF
Temperatur Keluar (T2) = 35 oC
95 oF
Beban Cooler (Q) = 4.9400E+05 kj/jam
5.2120E+05 btu/jam
Daya (watt) 1.5322E+05 153.2167 Kw/jam
T ave = T1+T2 Temp kalorik :
2 Tc = 162.5
= 162.5 oF tc = 95
= 72.5 oC
2. Menentukan ∆TLMTD
ΔTLMTD = 24.630 oF
karena ∆A < 200 ft2 maka tipe HE yang digunakan adalah double pipe
Pada pipa dalam adalah fluida dingin dan pipa luar adalah fluida panas
2') Ga = W
αa
= 451518.625 lb/jam ft2
3) pada Tc = 95 oF
μ = 0.75 cp
μ = 1.815 lb/h ft (Kern, Fig. 14)
Rep = DGp
μ
= 4564.145953
5) pada Tc = 95 oF
c = 0.95 btu/lb oF (Kern, Fig. 2)
k = 0.378 btu/h ft2 (oF/ft) (Kern, Tabel 4)
(cμ/k)^1/3 = 1.521
6) hi = jH*(k/D)*(cμ/k)^1/3*(μ/μw)^0,14
189.917 btu/h ft2 oF (Kern, Eq. 6.15a)
927.3310122 kcal/h m2 oF
7) hio = hi*(ID/OD)
157.8831325 btu/h ft2 oF
770.9137331 kcal/h m2 oF
8) Clean overall coefficient, Uc:
Uc = hioho
hio+ho
= 31.39991878 btu/h ft2 oF
153.3199159 kcal/h m2 oF
9) Design overall coeficient, UD:
1 = 1 + Rd
UD Uc
Rd = 0.002
UD = 29.545 btu/h ft2 oF
144.260387 kcal/h m2 oF
10) Surface Area
A = Q
UD x ∆t
= 454.759 ft2 42.24948 m2
dari tabel 11 (kern) untuk 1 1/4 in, IPS standar pipa adalah :
IPS = 0.435 external
ft2 surface per ft length
L = 1045.422 ft 318.6485 m
hairpins 15 ft, digunakan standar panjang 52.2
jumlah hairpins 3
2 g x ρ2 x D'e
= ###
1.78068E+13
= 0.04343 ft 0.013237 m
3') V = G
3600 ρ
= 0.158267063 fps
Ft = 3V2
2g'
= 0.001166854 ft 0.000356 m
∆Pa = 0.24542 psi
∆Pa yang diijinkan = 10 psi (memenuhi syarat)
ρ = 49.51 s = 1
2) ∆Fp = 4 x f x Gp2 x L
2 g x ρ2 x D
= 27815506168
2.3566E+11
= 0.11803235 ft 0.035977 m
∆Pp = ∆Fp x ρ
144
= 0.041 psi