AoLall LAM 59 seein SPPURLC WO DBO. @ FICHTNER TECHNICAL SUBMITTAL UHT-DBOO-MS-CI-05005 04 20 February 2022 Umm Al Hayman Wastewater Project Project No. SE/171 Ministry of Public Works DBO Company UAH DBO Company for General Contracting for Building S.P.C. Contract DBO EPC Contract Subject Method Statement for Microtunneling Slurry System Type of Submittal Method Statement Discipline Civil Purpose of Issue For Approval Location _ DBOO Overall " DOCUMENT GENERAL SUMMARY REQUESTED BY: REVIEWED & APPROVED BY: Jasem Asadi Umair Farooq Project Manager DBO PR S000 E can Buyer's Engineer "= DBO Company (8 Method Statement for Mlectunneting Stury Syeto 09 Statement for Miestunnelng Siury System 02 Method Statement for Mlrotunnelng Sky System 5F Meth Statement for Mlcounnetng Sty Syst '= Contractor ~ caninum 90 _Method Statement for Mertunnling Slurry System vember 2000 eez.or25TH00084-20 BUYER'S ENGINEER REVIEW DOCUMENT REVIEWsTATUs [[] Approved 1 Approved as Noted ‘COMMENTS REVIEWED BY: Name Signature 1 Not Approves Date FORM # UHS-DBOO-FO-AD-00007 Rev. 04 11.11.2020 PAGE 10F 1REVEW COMMENT SHEET 2°: DEOL @ sree @ricnmen onment Shes Ret. Na S329 -conrcrs-B6. 2008-157 Poe nisms aso eS Contact proere sae Noted Sater or Mcomelng Sy Sem Tania Ret: ‘ore noe 22s Pr ronan sy Sten foot Oo es, vrei doe eat 08 01202 1 = == ae eae =] omanaae CSEads Scaminam acter pomatoneeracnette e sores ter 922), Si eg rn baer ac : Se coon ry taco RO RNS i e Sorerenerenmensaes nage mgr coma Srelctecmrempremonawig vee ey "rent comes ‘The ntermaton contn ofthe MS stint ound. 1 | unroscowscesoes | neboteutementtirwicetnneg Suny stem | sor2aze | 3 | A | stuslns arse stn exeetin atorentranghy anes PPO%8S| Se coped inthis M8, subrited MS musi bevevaedneconay. | |- toon “ropovt it: sisueFer epee “agp eooved eNotes NetiononeeCLIENT: Ministry of Public Works doLeJl YLasM dyljg 4 MINISTRY OF PUBLIC WORKS | BUYER'S ENGINEER: Fichtner GmbH & Co. KG FICHTNER DBO COMPANY: UAH DBO Company for General Contracting for Building DBO re. # UHT-DBOO-MS-CI-05005-04 METHOD STATEMENT FOR MICROTUNNELLING/ SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT PROJECT NO. SE/171 2 | 19.12.2021 | Issued for Approval DBO EPC CONTRACT DBO EPC CONTRACTOR: ~ | SUBCONTRACTOR: 1080 Consortium fwte en Gop | @® | -Keeec Revision History Rev_| Date Details Prepared | Reviewed ‘Approved QAQC ENG. | Const. Manager | Pro, Manager © ace endl |henmeeennscoaeey Eldho KP Mohamed Farouk | Mohannad Al-Barqawi QAQC ENG. | Const Manager | Proj. Manager oy ee rere [eames cee Eldho KP Mohamed Farouk | Mohannad Al-Barqawi QAQC EMG. | ConstManager | ProiManager Eldno KP | Mohamed Farouk | Reshad Abbas: 03 | 08012022 | Issued for Approval 04 | 16.02.2022 | Issued for Approval ‘Tompate # UHS-D800-F0-AD-00014 Rev.03 0882020a METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM wte @ | -wecec UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 SN Gow DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 Date 15.02.2022 TABLE OF CONTENTS 10 20 3.0 a 72 80 Bt 81.1 Fuel/Oil Spill... 8.1.2 Human Waste... 81.3 Construction Waste & Material Storage. 9.0 a4 92 9.2.1 Setting Out 9.2.2 Micro Tunneling Work Flow 9.2.3 Site Preparation 9.2.4 Micro Tunneling. 9.2.5 Launch and Reception Shaft ‘scopl DEFINITIONS / ABBREVIATION. RESPONSIBILITIES. PROJECT MANAGER CONSTRUCTION MANAGER SITE ENGINEER QN/QC ENGINEER/ INSPECTOR SAFETY OFFICER SUPERVISOR / FOREMAN SURVEYOR RESOURCES... WORKFORCE PLANT / EQUIPMENT / SPECIALISED TOOLS. MATERIALS / PRODUCT .. QUALITY ASSURANCE / QUALITY CONTROL... HEALTH AND SAFETY EMERGENCY RESPONSE, RISK ASSESSMENT/ JOB SAFETY ANALYSIS. ENVIRONMENT... ENVIRONMENTAL ASPECTS & IMPACTS, PROCESS DESCRIPTION.. PRIOR TO ACTIVITIES. PROCEDURE 9.2.6 Bacitiling Shatt 21 9.27 Soil Removal System. 21 92. nseron of pipes (otnodoogy) a: 21 9.2.9 Void Grout Material. 21 9.2.10 Insertion Frame Set Up. 21 9.2.11 Winch Set Up. out 9.212 Spider Installation & Pipe Pulling/Pushing. i pane a7 9.213 Void Grouting... 24 9.2.14 Different Types of Shaft Construction Methods 24 9.2.15 I~ Beam Shoring, Timber Lagging, Excavation at Launching and Receiving, Blinding 9.2.16 Installation sheet pile & Dewatering for MT. ar 9.2.17 Installation process of dewatering system, 30 10.0 11.0 44 42 REFERENCES .. APPENDICES... INSPECTION CHECKLIST FOR MICROTUNNELING WORKS. 32 RISK ASSESSMENT. 32 ‘080 CONSORTIUM PAGE 2 0F 22@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT - SEII71 —— DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05006 Rev. 04 @ | -weeee Date 15022022 PURPOSE ‘The purpose of this procedure is to define the methads to carry out Microtunneliing Slurry system which shall comply with the design requirements set forth in scope of work for the project "Design, Procurement & Construction of the project UMM AL HAYMAN WASTEWATER PROJECT / PROJECT NO: SE/171 The purpose of this method of statement is to define the methodology to be used in installing D.1 jacking pipes of various diameters by using the latest method of Micro-Tunneling techniques. The line will be at a certain depth below natural ground level in order to pass safely beneath roads, highways and existing utilities. ‘This activity will be performed by subcontractors, who are specialized in executing such works and are on MPW's approved list of Contractors for Micro-tunneling works, Credentials of the Specialized Subcontractor will be submitted for approval of the Client/Consultant prior to starting of the works, 1.0 SCOPE ‘This procedure applies specifically for the execution of Project, “Design, Procurement & Construction of a Microtunnelling system for UMM AL HAYMAN WASTEWATER PROJECT / PROJECT NO: SE/171". It covers the general requirements for materials, preparations, all operations, inspection and testing related to Microtunnelling works, 2.0 DEFINITIONS / ABBREVIATION 3.4 MPW Ministry of Public Works 32 BE Buyer's Engineer 3.3 DBO EPC CONTRACTOR WTE Wassertechnik GmbH, Canar Trading & Contracting Co., KCCEC 3.4 PROJECT UMM AL Hayman wastewater Project 3.6 HSE Health and Safety Environmental 3.6 Qwac Quality Control Assurance / Quality Control 3.7 PIW Permit to Work. 3.8IR Inspection Request 3.9 BS British Standards 3.10 ASTM ‘American Society for Testing & Materials 3.11 MS Method of Statement 3.12NCR Non Conformance Report 3.0 RESPONSIBILITIES 3.1. PROJECT MANAGER 3.1.1 He shall be responsible for managing and leading the project team/working groups engaged in project work and shall report to contractor's construction manager. 1080 CONSORTIUM PAGE 8 OF 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 " ongow DBO EPC CONTRACT fot #sT-D800 He-cr 9006 Re OF Spee ae en z0e2 3.4.2. He shall co-ordinate with interface manager of contractor for the smooth progress and activity in safe manner. 3.1.3 Managing project deliverables in line with the project plan 3.1.4 Recording and managing project issues and escalating where necessary. 3.1.5 Resolving cross-functional issues at project level, 3.1.6 Managing project scope and change control and escalating issues where necessary. 3.1.7 Monitoring project progress, performance and Status reports. 3.1.8 He shall be responsible for preparation of site prior to the commencement of construction Work (to set out the site and organize facilities) to plan projects and ensure that they meet ‘agreed specifications, budgets and timescales and to oversee civil works. 3.1.9 Liaising with clients and reporting progress, checking and preparing site reports, designs and drawings 3.4.10 Ensuring construction and site safety with maintaining Quality Control procedures, 3.2 CONSTRUCTION MANAGER 3.2.1 Reports to the Project Manager 3.2.2 Responsible to coordinate all SUB-CONTRACTORS's work activities at site, 3.2.3, Responsible to cary out and enforce HSE or HSSE (Health Safety Security and environmental) for all construction activities at site. 3.2.4 Reviews and approves all permits, method statements and makes sure all works are carried out safely. 3.2.5. Responsible for schedule and cost for areas under his desipline, 3.2.6 Has overall responsibilty forthe site. 3.2.7 Coordinates with DBO EPC CONTRACTOR representatives on a daily basis. 3.2.8 Immediately reports all incidents to SUB-CONTRACTOR Project Manager and DBO EPC Contractor site representative. 3.3. SITE ENGINEER 3.3.1. Site Engineer shall be responsible for the implementation of this Method Statement, under the supervision of the Construction Manager. 3.3.2. Ensure all approvals and work permits are obtained prior to start of the work. 3.3.3 Convey all technical data to Civil Supervisor and to ensure that the Supervisor understood the activities to be executed, 3.3.4 Arrange and ensure the required manpower to execute the work. 3.3.5 Ensure safe working procedures are followed in accordance with the site safety plan. 3.3.6 Identification, resolution and reporting of the work related problems 3.3.7 Site Engineer will ensure that the site preparation activities are conducted according to the approved Method Statement, and HSE plan. 3.3.8 Organize the work in a safe manner to ensure that safety and protective equipment are being properly utilized, 3.4 QA/QC ENGINEER! INSPECTOR 3.4.1. Ensure quality and compliance during all phases of construction, material approval of manufacturer ‘and supplier shail be submitted to company and upon company approval. The quality Engineer is responsible for all quality related issues, 3.4.2 Submit all inspection notification to the Engineer in sufficent time to allow the Engineer or his representative to perform the inspection 3.4.3 Responsible for quality verification of the work. 3.4.4 Reviews all work related documents and test reports 3.4.5 Ensure all other discipline activities that must be inspected within the construction program have been inspected and ready for operating safely. DBO CONSORTIUM PAGE 4 OF 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT ~ SE/174 cee) 'DB0 cre CONTRACT Ret # UHT-DB00.4MS-C106008 Rev. O4 @ | xeeec Date 15.02.2022 3.4.6 Ensure that the approved forms and quality procedures are being used at site. Organizes and allocates inspection works. 3.5 SAFETY OFFICER 3.6.1 Responsible for safe execution of work activities in compliance with the approved HSE plan and project HSE requirements. 3.6.2 Ensure that all HSE requirements are applied and implemented according to the MPW requirements while executing the works, 3.5.3. Ensure that the approvals of work permits are obtained prior to start of activities, 3.5.4. Ensure that the recommendations of workplace precautions are followed up strictly, 3.6.5 Stop anylor all works in case of specified recommendations/ observations are not applied by the construction team. 3.5.6 Inspect and ensure that all engaged personnel have the correct PPE and all equipment are perfect and certified to execute the works, 3.6 SUPERVISOR / FOREMAN 36.1 Responsible for scheduling, co-ordinating and supervising the work of all site operatives, ensuring that all work is delivered safely on time and managing equipment and materials required 36.2 will report directly to Site Engineers, their responsibilities include, but are not limited to the following: 3.6.3 Conduct the toolbox meetings and briefing for his crew workers. The potential hazards and precautionary measures to be taken during the excavation process. 3.6.4 Ensure that all engaged personnel have right PPE and all equipment are experienced enough to execute excavation, and backflling activities, 3.6.5 Supervision of all site activities during the construction process. 3.6.6 Control the workmanship quality by directing and instructing his crew workers and his operators «during the execution of the excavation and backfiling activites... 3.7 SURVEYOR 37.1 To establish benchmarks from agreed reference points, provide required setting out and level ‘markings and follow up with regular checks, 37.2 Co-ordinate with the project engineer and ensure the approved shop drawing shall be implemented properly 37.3. Maintain survey details and reports, periodically check the progressing works and advise the project manager of any deviation from the drawings, 4.0 RESOURCES 4.1 WORKFORCE 5.1.1 Engineer 5.1.2 Micro Tunneling Operator 5.4.3 Assistatnt Micro Tunneling Operator 5.1.4 Supervisor / Foreman 5.4.5. Safety Officer 5.4.6 Maintenance Crew 5.1.7. Electrician 6.4.8 Chain Man DBO CONSORTIUM PAGE 5 OF 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT - SE/171 ewaoe OBO EPe CONTRACT fot #UNT-0800-HS-c1 8008 Re OF Or ate e.ns022 42 424 422 423 424 425 426 427 428 429 42.10 42.41 42.42 42.13 42.44 42.15 42.16 42.47 42.18 42.19 4.2.20 5.0 5.19 Survey Team 5.1.10 Signaling Supervisor 5.4.11 Heavy Duty Driver 5.1.12 Equipment Operator 5.4.13 Skilled Labors PLANT / EQUIPMENT / SPECIALISED TOOLS, Micro tunnelling Machine ‘Survey Equipments Excavator Jack Frame Seperation Plant Lowbed, Bob Cat Truck / Dump Truck Water Pump (if required) ‘Tower Light (if required) Generator Crane ‘Sand Seperator Slurry Settlement Tank Control Cabin Laser Bentonite & Other pumps & accessories Slurry Pumps Testing Equipment Safety Equipments Hand Tools, Pickaxes, Wheel Barrows and Shovel Etc. MATERIALS / PRODUCT Material and equipment shall comply with the specification and requirements of the Contract Documents, Material shall be stored in proper manner, prior to start the activities, All material and equipments shall be inspected and approved by the concerned department DBO CONSORTIUM PAGE 6 OF 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT - SE/71 en Geo DBO EPC CONTRACT Ref # UHT-DBOO-MS.CI-05006 Rev. 04 @ | -weeec Date 15.02.2022 6.0 QUALITY ASSURANCE / QUALITY CONTROL, The QA Manager will monitor all Quality Assurance/Quality Control services by ensuring input to the planning of activities to ensure documents are being issued in the correct sequence and formats with the appropriate supporting documentation required by the Contract, including, but not limited to, the customer. Technical Specifications, applicable codes and standards, Government Regulations and Industry Practices apply to all materials, equipment, installations complied with all aspects of the contract requirements. The Contractor shall provide advance notice before start of excavation and boring operations, no work shall be performed without prior approval of concern department. Refer to Project Quality Assurance Plan UHW- QP-QA-00001-00 7.0 HEALTH AND SAFETY Health Safely measures and activities are to be implemented in accordance with Project Occupational Health & Safety Plan or Project Occupational Health Safety & Environment Plan, Refer to Project HSE Plan UHW-PP-HS-00001 / UHS-DBOO-EM-00001-DBOERP Work shall be performed in accordance with project HSE plan. The tasks mentioned in this procedure shall be subject to toolbox talk’s in-situ before work commences on a daily basis. All personnel shall undergo applicable safety training and shall wear appropriate PPE. The Supervisor will ensure the work permit is valid and that all work facilities are safe prior to start the work. Ensure flagman to be there. Flagman shall be in and around the equipment at safe distance so the operators are guided safely and properly. Proper signboards for road closure shall be installed. During micro tunneling appropriate signs and safety barricades (softvhard) will be erected. 7.4 EMERGENCY RESPONSE ‘An Emergency Response Plan has been prepared to provide clear guidelines for the effective ‘management of potential Emergency situations that may occur on the Project and for the testing of Emergency Response capabilites, enabling the organization to continually improve its HSE Performance. Refer the UHS-OBOO-EM-HS-00001 7.2 RISK ASSESSMENT/ JOB SAFETY ANALYSIS ‘The evaluation of risks associated with the activities described in the Method Statement has been completed as per Hazard Identification & Risk Assessment procedure. The potential hazards and measures for mitigation / control are identified in the completed Risk Assessment All works shall comply with safety procedure or instruction as set-out in project safety plan 8.0 ENVIRONMENT Environmental Management measures and activities are to be implemented in accordance with the Project Environmental Management Plan or Project Occupational Health Safety & Environment Plan andfor other applicable documentation, mention as necessary, 8.1 ENVIRONMENTAL ASPECTS & IMPACTS 8.1.1 Fuel / Oil Spills Risks of Fuel / Oil spills could occur during refilling, servicing or burst hydraulic hoses. These shall be controlle as follows: Refiling of fuel and oil will have an attendant at all times * Servicing — Oil will be drained into containers and disposed off site in approved disposal areas. * Brust hydraulic hoses ~ Machines will be swiched off immediately. Area contained & oil removed All static plant shall have drip trays DBO CONSORTIUM PAGE 7 OF 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SE/71 ence DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05006 Rev. 04 @ | xeeec Date 15.02.2022 Equipment will be continuously monitored for leaks, and if identified will immediately be replaced, repaired or placed over a drip tray for containment. 8.1.2 Human Waste ‘* Full ablutions faciities will be available at the site camp & Satelite Site Offices. Portaloo’s or equivalent will be located around the site with corresponding hand washing facilities. + Food and water containers shall be collected and disposed in environmental manner. 8.1.3 Construction Waste & Material Storage '* Construction waste shall be tidied up as work proceeds & stored in piles & removed at regular intervals. ‘+ Materials shall be stored i main stores area & only stored locally in a safe manner & as not to impede access. 9.0 PROCESS DESCRIPTION Getting Permit to work (PTW), approved from Company including excavation. Work area shall be fully barricaded with hard barricades. Traffic cones and signs to lead vehicles to and out of work area. 9.1 PRIOR TO ACTIVITIES Existing service ~ Canar construction team would conduct an investigation and acquire information about site services based on investigation report that might have been placed / embedded below the ground services, wherever found shall be rerouted and protected to place will not affect site activities, 9.2 PROCEDURE 9.2.1 Setting Out This activity will be performed by subcontractors, who are specialized in executing such works and are on MPW's approved list of Contactors for Micro-tunneling works, in accordance with the specification and drawing. Horizontal boring is defined as trenchless construction techniques that do not involve personnel entry into the bored excavation for the carrier pipe and casing Pipes. The temporary bench mark will be established at both the driving and receiving points to facilitate reference during the tunnelling operations. The center line of the alingnment will be marked on both ends to fix the alingnment for the lines at site ‘The advanced Micro Tunneling equipment system shall be used for Tunneling DI or Reinforcement Concrete Jacking pipe for this project. The Machines are controlled from the operation board which is near the thrust shaft inside the control container. The shield includes the cutter head powered by a hydraulic motor, the hydraulic steering jacks and indicator panel showing machine function and guidance information Permits required from all relevant authorities shall be obtained prior to start the work. The idea of the priiminary survey is to identify and locate existing ulilities and to establish the location of driving shaft and receiving shaft and the route of the tunneling pipes. Slit trenching shall be done on both side of crossing, and based on the slit trenching survey report crossing basic design drawings shall be updated and send to the contractor prior starting any site activities. Upon receiving the approval of design drawings / Lay out drawings site works shall commence by preparation of Launching and receiving pit considering all the project Safety Contractor shall confirm No Utiities are crossing in the Launching or Receiving Pit. In such. cases Contractor shall perform the excavation thru mechanically, DBO CONSORTIUM PAGE 8 OF 22awt [METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM ewte UMM AL HAYMAN WASTEWATER PROJECT - SE/I71 eGo DBO EPC CONTRACT a Ref # UHT-DBOO-MS-CI-05008 Rev. 04 @ | xevec Date 15.02.2022 If any utilities are crossing within the 5-meter radius, Manual excavation shall be performed. During Excavation contractor shall take all the necessary safety precaution to avoid any cave in or collapse of side walls by suitable step cutting or shoring, Upon the completion of shaft preparation, the micro tunneling set shall be moved to site and the setup of the MT equipment will proceed. 9.2.2 Micro Tunneling Work Flow Micro Tunneling Work (DBO CONSORTIUM PAGE 9 0F 32a wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM Util AL HAYMAN WASTEWATER PROJECT = SErt71 BNtow 'DB0 cre ConTRACT Ret # UHT-DB00.MS-Cl-06008 Rev. 04 @ | woes Date 16.02.2022 92.3 Site Preparation Based on the approved survey reports, Utility Drawings & Alignment sheets surveyor shall mark all the Existing / underground Utilities. All the existing Services, wherever found shall be protected prior to start the work. Surveyor shall conduct site survey to mark out the lines and levels of the area to be excavated ‘as per indicated in the approved drawing and shall obtain the Approval from contractor. If in case, the actual top surface of the road being crossed, and along the proposed trenchless alignment, shall be thoroughly monitored by means of a GPS/Total Station, before and afier the trenchless installation. Surveyor shall monitor the levels periodically and shall prepare survey reports. This is to determine the integrity of the road construction and its sub-grade soil (ie. no Cavities / voids which might cause future sinkholes), and to also ensure that the proposed ‘method of installation is fi for the soil conditions below the road, 924 — Micro Tunneling Micro-Tunneling system consists of remotely controlled tunneling machine (or shield). This system excavates a circular tunnel or borehole into which the Sleeve or Casing pipeline is installed. Sleeve Pipes to be installed are connected to the back of the micro tunneling shield, AAs the shield forms the bore, it is pushed forward by a set of hydraulic jacks positioned in the drive shaft and guided by a railing frame. When a full length of pipe is jacked into the ground, ‘new pipes are positioned into the frame, connected to the pipe string and then pushed forward, This process will continue until the micro tunneling machine arrives into the reception shaft located at the point where the bore will be A tunneling shield carries out excavation, which can be equipped with different types of cutting heads for different types of soils. The heads may be fitted with blades for soft soil, picks for mixed ground and disc cutters for hard rock. The ground conditions will have a large effect on the choice of Micro tunneling system for a particular situation, as they will determine the type of machine to be used, the cutting head, the soil ‘removal system and the jacking forces required Once excavated, the spoil will be removed either by slurry to de-sander or after separation in specially allocated places, In the slurry removal system, water and bentonite mixture are used to convert the cuttings into slurry at the cutting face. This slurry is then discharged to the surface through hydraulic lines located inside the carrier pipes. The spoil is processed in a settlement tank, where the solid particles are separated and removed; the recycled effluent is pumped back to the cutting face ‘The slurry system is also used to balance earth pressure and to prevent influx of groundwater at tunnel face. This Product is not expected to produce any unusual hazards during normal use. Exposure to high dust or mist levels may iritate the skin, eyes, nose, throat or upper respiratory tract. Avoid further exposure. If symptoms persist, get medical attention (Refer the attached MSDS) Micro tunneling machines are steerable in order to install pipeline in the correct alignment and level. Micro tunneling operator must be competent. Authorized operator from the control cabin fon the surface operates these machines remotely and whole processes are monitored by computer systems. Laser beams and cameras are used to monitor position of micro tunneling shield very accurately. DBO CONSORTIUK PAGE 10 0F 92,#wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM. UMM AL HAYMAN WASTEWATER PROJECT - SE/171, EG DBO EPC CONTRACT Ret # UT-DBOO.MS-C1.98008 Rev. 04 @ | xeeee Date 16.02.2022 925 Launch and Reception Shaft The shaft trench wall shall be adequately supported at all imes by any suitable techniques i.e. concrete casing shafts, stepping, shoring, sheet piling, or battering techniques et. Based on the result of detailed surveys, Contractor shall use stepping, shoring, sheet piling or any suitable method as per site condition for the access pits either side of the crossing to prevent collapse of the surrounding area and damages to third party infrastructures adjacent to shaft excavations. The control container is set up on the natural ground at a suitable position near the launch pit. Contractor excavates a launch shaft (or pit) at the starting point of a pipeline crossing. This pit ‘must be large enough to accommodate a full length of pipe segment. Typically, a launch pit has the dimensions of sufficient length, width &depth. If necessary, steel sheet pilings are installed and well points are sunk to protect and dehydrate the pit ‘A concrete blinding slab is cast on the bottom of launching pit at the correct level and gradient in order to set up equipment in a clean and safe environment. The frontwall of this shaft is reinforced with a stee! thrust plate of 1.5 x 1.6 m to bear the large thrust forces generated while jacking the pipes. Then, survey points are marked on the concrete base slab for easy reference, ‘The reception shaft is an excavation prepared at the termination point of a crossing and used primary to recover micro tunneling head and carry out tie in works. This shaft is constructed with the dimensions of sufficient length, width &depth to recover tunneling equipment. The cutting head of a micro tunneling machine for rock driling is equipped with hard metal cutting discs 250 mm in diameter. Depending on the size of tunneling machine, these cutting discs are located such that rotation of cutting wheel will excavate entire face of a circular tunnel, Excavated material passes through openings in the cutting wheel into the crushing chamber. The conical crusher reduces the materials in size, mixed with water and betonies to form a slurry medium suitable for conveying to the surface with a sucking pump. Hydraulic motors, located within the cutting head assembly, rotate the cutting wheel. Thus, excavating and crushing power of a micro tunneling system does not depend on distance from the launch shaft as with an auger driven equipment, The cutting head assembly consists of two sections that are articulated to allow movement in any direction to enable precise steering of the thrust (080 CONSORTIUM PAGE 11 0F 92wte METHOD STATEMENT: MIGROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT- SE/171 naan Ref # UHT-DBOO-MS-CI-05008 Rov. o4 @ | xecec Dato 15.02.2022 Position jacking frame in the shaft Lift the mounted jacking frame at the red marked suspension brackets and release the jacking frame into the shaft, Place control container behind the shaft For pipe-jacking using a container without hoist unit, the control container has to be placed behind the starting shaft. The container should not touch shaft rings. In this case, use foundations to raise the control container. For safety, its required, that the operator has a clear line of sight into the starting shaft ‘Therefore, position the control container with the window to the shaft as near as possible. Connect the electrical system and ground the control container. Inside & Outside View ‘DBO CONSORTIUM“2wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171, Baten DBO EC CONTRACT Ref # UMT-DB00-MS.C1-08008 Rev. 04 @ | xeeec Date 16.02.2022 Place sedimentation tank near the shaft, Ensure that there is enough space to locate the feed pump between sedimentation tank and shaft Place the Laser + Mount laser control panel and laser protection, + Align laser exactly (height, direction, and grade). 180 CONSORTIUM PAGE 190“@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM 2 UMM AL HAYMAN WASTEWATER PROJECT ~ SE/I71 EW Geo DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 Date 15.02.2022 Position and mount launching seal Installing Launch Seal Rectangular shaft: low water pressure machine diameter up to 2, 5 m ‘a. concrete rectangular shaft with clearance space ‘1b. concrete rectangular shaft without clearance space ‘1c lean concrete 1d. Injection area + Install flange plate of the launch seal at correct position for drive making, for drive angle, drill the holes for the dowels, and install the dowels, + Screw the connecting bolts for the flange plate to the shaft wall lightly, + Fillthe gap between the shaft wall and the launching seal with PU-foam. + Ensure a watertight seal is achieved between the shaft wall and the launch seal assembly to prevent any escape of slurry and groundwater. Installing Launch Seal at the Sheet-Pile Wall (at location that require dewatering/ extra support) + Inject behind the sheet-pie wall atthe starting position forthe drive. + Bun out the sheet-pile wall + Welding the flange part of the launch seal at the sheet-pile wall, Ensure that the welding is waterproof, Install the launch seal assembly to the flange part. Adjust the jacking frame by means of the laser Align the slide by underpinning exactly such that the vertical angle and the direction of the jacking ‘axis correspond in order to ensure that the pipe and section makes contact at absolutely flat angle, Afterwards the jacking frame has to be fixed by the axial supports. Pay attention to a regular tightening Of the axial supports. Because of irregular tensioning of the jacking frame, the base frame will show stress and the guide ways wil distort, ‘After aligning the jacking frame, the gap between the base plate of the jacking frame and the shaft willbe filled with quick-harden cement. This gives rise to an optimal absorption of the jacking force. Mounting the Launch Gauge Ring Screw the launch gauge ring to the push ring. Take the launch site to jacking direction. The launch site is signed by slots to prevent undue roll of the machine during the start period. Do this as follow: + Dismount the keys + Unscrew the launch gauge ring + Screw the launch gauge ring back to the push ring with the gauge side in direction of tunneling + Start pipe jacking. Slurry Circuit Install the feed pump between the shaft and the sedimentation tank and connect it to the Corresponding socket in the control container. Connect the suction side of the pump to the feed hose from out of the sedimentation tank and the feed side of the pump with the hose of the flow meter. Connect the flow meter to the feed line of the tunneling machine using a number of hose depending on the depth of the shaft Place the slurry pump into the shaft and connect it to corresponding socket. Connect the slurry hose from the tunneling machine to the suction side of the slurry pump. Connect the slurry hose {rom the flow meter to the feed side of the pump, Connect the slurry hose from flow meter to the sedimentation tank, (080 CONSORTIUM PAGE 16 0F 92ae wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM. = UMM AL HAYMAN WASTEWATER PROJECT - SEI171 Encore 'D80 EPC CONTRACT Ret # UHT-DBOO.MS-Cl. 08008 Rev. 04 @ | xeoee Date 15.02.2022 ‘Tunneling Machine (See Attachment ~ Technical details) + Place the machine into the jacking frame and connect. + Check all machine functions, + Store correction values for measurement. + Start advance. Reception seal may be inslalled during pipe jacking or before reaching the reception shat. Installing Reception Seal + Install the reception seal to the shaft wall * Install the reception seal cask with rubber seal to the reception seal Dismounting Reception Seal and recovering Tunneling Machine After the tunneling machine has reached the reception seal cask, complete the following steps: + Open the ball valve or the screw plug on the bottom of the reception seal cask and let the water or the bentonite suspension flow out. * Loosen the screws (Pos. 4) and dismount only the reception seal cask and reception seal Pos.3, + Reception seal will still be mounted at the shaft wall + Push the tunneling machine completely through the reception seal and recover it. + Push the trailing tube (machine can 2) completely through the reception seal and recover it. + Ifthe pipe is fixed in the correct position, dismount the reception seal Remove and Install Cutting Whee! Remove Cutting Whee! + Thoroughly clean the area behind the cutting whee! using a steam cleaner or high-pressure hose, Grind off the weld retaining to the cup nuts. Using a socket and wrench or impact tool, remove the cup nuts. ‘Support the cutting wheel using a suitable sling and crane, Release the pressure, remove the special tool and remove the nut and washer. Repeat the procedure for the remaining nuts, Remove the cutting wheel taking care not to damage the locating dowels or threads of the studs. Install Cutting Wheel Prior to installing the cutting wheel check that the locating boss and locating dowels on the cutting Wheel are clean and the locating dowels are secure. Check that the locating recess and dowel holes in the drive face are clean and free from burrs and damage. Examine the threads of the studs for damage and signs of stripping Ifthe studs are to be replaced, remove the old studs and screw in the new studs until a dimension “X“FY" is achieved when measuring from the drive face to the end of the stud, ‘Align the locating dowels of the culting wheel with the holes in the drive face and assemble the ‘cutting whee! onto the studs, ‘Temporarily secure the cutting wheel by assembling four washers and nuts in the positions. Tighten the nuts in a diagonal sequence using a socket and wrench, until the cutting wheel is correctly located on the drive face. Measure the distance °X" from the end of each stud to the face of the cutting wheel and adjust each stud length according to the nominal dimension of the stud. Ignore the four studs used to ‘secure the cutting wheel at this time. 80 CONSORTIUM PAGE 15 OF 32a METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM wte = UMM AL HAYMAN WASTEWATER PROJECT - SE/171 ein Guy DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 @ | xeeec Date 16.02.2022 ‘Assemble a washer, nut onto the four studs shown in, and assemble the bolt-tensioning tool onto the first nut. Switch on the power pack and tighten using the half pull force according to the nominal diameter of the stud. Tighten the remaining three nuts in a diagonal sequence, Remove the four temporary nuts and washers fitted and adjust the length of the remaining four ‘according to the nominal diameter of the stud, Assemble the washers and nuts onto the studs and tighten, also using the half pull force. ‘When all four nuts are tightened, repeat the procedure using a pull force according to the nominal diameter. 2) Flange plate cutting whee! b) Stud ©) Washer ) Nut e) O-ring ) Capnut ‘Smear the O-Rings lightly and insert them onto the nut of the cap nuts. ‘Assemble the cap nuts onto the ends of the studs and tighten sufficiently to secure. Position the locking ring onto the cap nuts and weld to each cap nut. ‘Operation instructions for bolt tensioner Prevention of Accidents and Damage Tightening ‘a. Screw the bolt-tensioning cylinder onto the bolt until it is hand tight against the support surface. (Approximately 30 ~ 50 Nm). Use the hole in the change bushing to check for sufficient depth of penetration b. Connect high-pressure hose to bolttensioning cylinder and pump unit or pressure distributor. Generate the required pressure with the high-pressure pump unit. d. Tighten the nut on the pressurized joint as far as possible (approx. 60 - 100 Nm). Observe the turning of the nut in the observation groove. fe. Open the stop valve on the high-pressure pump unit and depressurize the cylinder. f. Do not close the stop vaive until the pistons in the boltensioning cylinder have been pressed back into position (this is done by the piston-return mechanism, if fitted, If the cylinder is not fitted with a piston-retumed mechanism, the piston must be returned manually Using a manual device or by clamping the cylinder in a vice and returning it to its starting Position. Generate the desired pressure again and try to readjust the nut. Repeat this process unti the nut can no longer be adjusted.) 9. Dismantle the unit in the reverse order. h. When all the bolts is tightened, repeat the process of the first bolt, as the tightening of the other bolts reduces the load on the first and second bolts, a. Screw the bolt-ensioning cylinder onto the bolt until a gap of 2-3 mm remains between the cylinder and the support surface (applies to bolts up to 1000 mm in length). If necessary, check the depth of penetration through the hole in the change bushing. Connect high-pressure hose to bolt-tensioning cylinder and pump unit or pressure distributor. Generate the required pressure with the high-pressure pump unit, d. Screw the nut on the pressurized joint approximately 2 ~ 3 mm away from the support surface (applies to bolts up to 1000 mm in length). Observe the turning of the nut in the observation groove. & Open the stop valve on the high-pressure pump unit, depressurize the cylinder, and allow the piston to return to its end position. f. Wait unti the pistons have reached its end position before uncoupling the hose or unscrewing the bolt-tensioning cylinder. DBO CONSORTIUM PAGE 16 0F 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171, ene DEO EPC CONTRACT Rof # UHT-DBOO-MS-CI-05006 Rev. 04 @ | -xecec Date 16.02.2022 For further instructions on tightening and loosing nuts, refer to operating instructions stall Cutting Wheel Connecting Electrical Connection Control Container The electrical connection is made clrectly at the main switch cabinet of the container and main switch cabinet of the tunneling machine by means of a cable (see connection sheet 1 and 2 following page). The end ofthe cable is connected directly (do not use a pin and socket connector) to the existing terminals ‘A.connecting cable appropriate TBG / VDE must be used. Pin and socket connections are only alowed inthe launching shaft Connecting Electrical Connection Control Container The electrical connection is made directly at the main switch cabinet ofthe container and main switch cabinet ofthe tunneling machine by means of a cable (see connection sheet 1 and 2 following page). The end ofthe cable is connected directly (do not use a pin and socket connector) to the existing terminals, ‘Aconnecting cable appropriate TBG / VDE must be used PPin and socket connections are only allowed in the launching shaft Clarification Connection ‘= Cable cross section dimensioning appropriates the regulations. (Pay attention into nominal ‘current and voltage group) * Pay attention to the local regulations. + Additional potential correction serves to reduction of passive earth pressure (RE near 0 Ohm) * Provided reaction in case of short circuit and fault current, necessary protection against inductive and capacitive influences (EMV) ‘+ That the fault-current protective switches in the container are working effective, the additional Potential correction and the passive earth pressure (RE near 0 OHM) is necessary. The effectiveness of the protective switches must be checked periodical Pay attention to the local regulations Hydraulically Connection Function and duration of lfe of hydraulic equipment depends on proper handling, Pay attention to following guidelines. * Put into operation and maintenance hydraulic equipment (VDI 3027) ‘+ German standards “hydraulic equipment” DIN 24346 ‘+ 180 standards 4413, Installation Preparing installation Take care for: © Aclean environment, where the hydraulic parts will be mounted. + Contamination and wetness of the hydraulic oil. Use only clean and dry hydraulic ol. ‘+ Cleanliness of the hydraulic tank, Ensure that no ambient dirt can enter into the hydraulic tank. 80 CONSORTIUM PAGE 17 OF 52#wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM. UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 enon DBO EPC CONTRACT ] Ref # UHT-DBOO-MS.CI-05005 Rev. 04 @ | teeec Date 1202-022 Mounting Hydraulic Hoses. To avoid tensions and lateral forces on pipe lines and devices the parts have to be assembled without force. In hydraulics, hose lines are used to connect points, which move in relation to one other. In addition, hoses help to dampen physically transmitted noise, Pay attention to the following notes when installing hydraulic hoses, Install hydraulic hoses in the way that they lay parallel Install hydraulic hoses in the way that they not scour Install hydraulic hoses in the way that they not strike Lay the hoses with the connecting passage in such way, to compensate for a possibility of shortening the hose. Do not twist during installation Do not bend the hose excessively Use elbows or angle fittings Pay attention to minimal bending radius ‘The minimum bending radius refers to the rigid installation of hoses. If movement of the hose in a bending radius must be repeated often (continuous operation), itis recommended the largest bending radius as possible be selected, Before putting into operation hydraulic pumps check direction of rotation Installing Hydraulic Ho: a) b) °) d) e) o) 9 hy Lay hydraulic hose between the hydraulic power pack and the consumer. Do not open the hose caps. Open the cap of the hydraulic hose at the side of the hydraulic power pack. Let the other end of the hydraulic hose closed. Sorew off the plug at the connection port of hydraulic power pack and screw on the hydraulic hose. Collect hydraulic oil and dispose in accordance with environmental regulations. Open the plug of the consumer or the next hydraulic hose, which should be connected. Open the cap of the installed hydraulic hose and screw it on to the consumer or the next hydraulic hose. Check that all hydraulic hoses are tightened correctly and all screw joints are sealed. Check the oil level of the hydraulic power pack. Top up if necessary. Operate the hydraulic power pack without load, until the air has escaped from the hydraulic system. Carefully loosen the screw joint, which is positioned up top or the vent screw if necessary (see chapter “Putting into operation’). ‘Tunneling Machine Connections Connect feed and slurry ines. Seen in the direction of tunneling the slurty line is on the left, the feed line is on the right Connect electric control cables. Clean the couplings thoroughly and screw until couplings lock into place ‘1 number 8S line for steering cylinder 2 numbers 38 S — lines DN 22 for hydraulic motors 1 number 28 L line DN 16 for oil leakage 1 number of 25S - line DN 12 for high pressure water nozzles (only necessary if high pressure water nozzles are installed) ‘number 18L for Bentonite nozzles (080 CONSORTIUM PAGE 18 OF 52METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT - SE/171 DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev, 04 Date 15.02.2022 _—_—_— Ensure that the couplings are not interchanged. Please also not the corresponding hose diameters, Clean the couplings thoroughly before connection and inspect for damage. Ensure that the sealing rings (O ~ Rings and thrust rings) are positioned correctly and their return cones are not damaged, The control and power module is housed within an ISO standard freight container providing rapid relocation from site to site. This unit contains pumps to generate enough hydraulic power to drive micro tunneling head, surface jacks and transfer pumps. Hydraulic fluids are pumped to various components of the system via flexible hoses with quick couplings and operated remotely within the container. The heart of this container is a computer control system. This system monitors all tunneling process in real time by means of electro mechanical sensors fited to various parts of the tunneling ‘machine and generates digital indicators on the video screen. Thus, tunneling operator will control all plant remotely and steer the line pipe in the desired alignment and level. This computer also triggers an alarm system, if critical parameters fall outside of expected ranges and alerts operators Furthermore, these parameters are kept in magnetic storage for quality indicators and as built drawings Guidance System The HERRENKNECHT ELS laser guidance system has been developed specifically for use with ‘Micro tunneling systems. This system includes of a laser source, located in the thrusting pit and pre aligned accurately with the course of pipeline. This laser beam passes through the product Pipe and hits to a target system. This target (an electronic laser camera) is fixed in the cutting head for the impinging laser beam to define the exact position of the tunneling machine. A wheel encoder is located in the launch shaft to provide continuous measurement of the length of thrust Through the main processor of computer system, the actual position of the cutting head is Calculated and displayed graphically on a color monitor built into the control panel. The processor stores a complete record of the installation and a printout is available at any time during the ‘construction from the printer located in the controvpower pack madule. Once the Micro tunneling (each) drive is complete, Protocol with tolerance details will be submitted offically for review and necessary approval ‘Tunneling operation ‘The cutting head is pressed against the tunnel face by the power of hydraulic cylinders located in the launching shaft. Powerful long stroke (700 mm) hydraulic cylinders distribute the jacking force (max, 700 tons) via a push ring on to the jacking pipe to thrust the pipes forward. Pushing ring has an integral ratchet device to allow movement of the pipes only in the pushing direction with the hydraulic cylinders and prevents ejection of pipes by reactional ground forces, Material Conveyances ‘The reduced excavated material is mixed inside the cutting head with the feed water to form slum that is discharged into a separation tank located outside the launch shaft. A fitration unit to remove unwanted solid particles bigger than a certain size processes this. Then, processed bentonite 5 slurry is feed into the tunneling machine via flexible hoses passing through the pipe to be installed. A bypass valve system within the cutting head enables washing out of the lines and partial re Circulation, These valves also isolate the cutting head, whilst the pipeline is broken to insert a new carrier pipe. Thus, face support can be maintained, whist the slurry material discharge system is disconnected, when putting in a new jacking pipe DBO CONSORTIUM PAGE 19 0F 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 encoun ‘DBO EPC CONTRACT Ref # UHT-D800.MS-CI-05005 Rev. o4 @ | x00 ‘Date 16.02.2022 Post Drive Survey requirements ‘Advance log (Protocol Report) shall be submitted to contractor / Company Contingency Plan to recover the MT Machine stuck underground In case of Micro Tunneling machine is stuck underground in the event of drive failure due to technical reason, machine can be recovered by: 4. Locating the machine stuck underground and to do the excavation from the top of the ‘ground. Necessary prior approval & WMS will be submitted in case of such incident. 2. Locating the distance of machine stuck underground and apply the pullback method by using steel rod attached with machine at one end & winch on the other end, Necessary prior approval & WMS will be submitted in case of such incident. 3. Incase of directional loss of MT Machine, it will be pulled back by pulling back method. Then the space will be filed by grouting material. However, by our Guidance system & experienced MT Operators, there is no chance of direction loss (not more than Sem from the center line of the MT drive) Photographs attached for reference shits mocking Seching stent Ste contrat DBO CONSORTIUM PAGE 200F 82“@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT - SE/171 eNérp DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 @ | xeeec Date 15.02.2022 —_— 92.6 Backfilling Shaft Al shaft shall be backfiled upon completion of operations in accordance with the requirements of section 02318, All equipment, shoring, bracing and rubbish shall be removed from the site 92.7 Soil Removal System ‘The soil removal system consists of a charge pump, a pit by-pass unit, a discharge pump, a flow meter, slurry settiement tanks and slurry lines, ‘The water at the slurry tank is pumped to the work face through the cutter head of the shield via the pit by-pass unit and 100 mm diameter slurry charge line. The slurry lines extend as the shield advances, and the level of the flow rate is monitored to ‘ensure the effective conveyance of the spoil For this purpose, a flow meter is fixed to the discharge line to detect and transmit the slurry flow rate to the operation board. The operator controls flow rate properly using the information. The slurry is also used to balance with the groundwater head, which is detected by the cutter face pressure gauge in the shield. The slurry pressure applied to work the face is controlled by the pressure control valve of the pit by-pass. 92.8 Insertion of pipes (Methodology) Upon completion of tunneling of Polycrete/D! pipes, the insertion works of the carrier pipes into it will be taking place. The method of pipe insertion will be by hydraulic jacking otherwise pulling the carrier pipe by using winch equipment. Once the pipe has been positioned the void between the carrier pipe and the concrete sleeve willbe filed with grout material 92.9 — Void Grout Material Grout material used for the void filing between the concrete sleeve and the inserted cartier pipe will be as per client specifications which be agreed upon later. fools & Equipment > Grout mixer plant > Rubber Hoses and PVC Pipes > Hand Tools > Generator set > Ready Mix Concrete Wagon (if required) > Insertion Rig > Winch Pipe Pulling System > Spider Clamps > Hydraulic Jacks ~ Pipe Pushing (if required) » Cartier Pipe (supply by main contractor) 9.2.10 Insertion Frame Set Up ‘The prefabricated insertion frame can now be lowered into place and will be set to the correct line and level as specified by surveyor. This frame will be of sufficient length to carry a full length of the insertion pipe to be advised by the client, 92.11 Winch Set Up The setup of the winch (if required) will then proceed with a hydraulic winch fixed in the reception shaft. The wire rope required for pulling wil be of sufficient length to ‘arty out the works. 92.12 Spider Installation & Pipe Pulling/Pushing Insertion works will then proceed with each carrier pipe being lowered into position, the spider ring collars that fabricated by Contractor to be fitted with each pipe and then winching/hydraulic jacking will begin, Once the first pipe has been DBO CONSORTIUM PAGE 21 OF 52“wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 Gan DBO EPC CONTRACT Ref # UHT-DBOO-MS.C105006 Rev. 04 @ | -xeeec Date 15.02.2022 —_—s ulled/pushed into place the second pipe will be lowered into place. Once the ends of the pipe have been lined into position and connected properly, the pipes will be Pushedipulled into the sleeve. This process will continue and be repeated until the drive length has been completed During the installation of DI pipes (throughout the casing pipe), the contractor will raise the WIR in 24 hour's advance Prior to insert the pipe Contractor QA/QC Engineer / Inspector will ensure the Physical condition of each joint (PU coating, edge of spigot and socket etc.) Pulling Sto In the receiving shaft H-beam will be welded as a stopper for the first carrier pipe that wil be pulled, ‘The H-beam will be welded onto the shaft beams to touch the top and bottom of the: cartier pipe. wooden packing will be placed between the pipe and H-beam to ensure no damage to the pipe. Appully winch system will be installed in the receiving shaft ‘Sling cable will be manually pulled until the jacking shaft and pulled through the first cartier pipe. ‘The carrier pipe will be already fixed with brackets every 3 meters and will be lowered into the jacking shaft. While lowering the carrier pipe, the pipe will be inserted into the sleeve until more: than half of the pipe is inside the sleeve, After the sling wire is placed through the carrier pipe, the pipe will be pulled all the way from the jacking to the receiving shaft until it is held in place by the stopper H- beam, The second pipe is then lowered into the jacking shaft and placed into the sleeve in the same way as the first pipe. The pipe is then pulled by the sling wire until it reaches the first pipe and they are connected together. Steps from 18 to 21 will be repeated Pushing Steps Cleaning ofthe shat Cleaning of sleeve pipe Inserting jacking frame and setup Lowering ofthe carrier pipe into the frame Cleaning of joints Install bracket with whee! every 3 meters Install stopper bracket near the end of the pipe (oracket with a bigger size than the concrete pipe 1D) Start pushing ductile pipe inside sleeve til stopper bracket connects with a concrete pipe. wooden imber is placed between concrete pipe and stopper bracket. DBO CONSORTIUM PAGE 22 0F 92@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT ~ SE/I71 BINGO DBO EPG CONTRACT Ref # UHT-DBOO-MS-CI-06005 Rev. 04 @ | xccec Date 18.02.2022 ‘The second pipe is lowered into the shaft and placed in the jacking frame. Joints to be cleaned, rubber to be fixed & lubricated. ‘The second pipe is then pushed into the first pipe using the stopper bracket to hold the first pipe in place until the pipes are joined & the rubber is in the correct place (Once the jointed has been checked the stopper bracket is moved and fixed at the end of the second pipe Once all brackets are fixed on the second pipe pushing shall commence until full pipe is inside the sleeve Points 9 to 14 will be repeated until completing the line. ‘080 CONSORTIUM PAGE 23 OF 32@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM = UMM AL HAYMAN WASTEWATER PROJECT - SE/171 ena! DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 Date 15.02.2022 92.13 Void Grouting Once all carrier pipes have been installed successfully into the sleeve, ‘Subcontractor will prepare for the grouting of the void between the inserted pipe and the jacked sleeve pipe that willbe filled with a flow able grout as specified by the client. The method to be used will be by gravity method or pump. The end of the tunnels will be sealed with concrete mix which wil provide a stop end to the grouting, A breather pipe will be used and will help to indicate that the grouting has been completed on the line, 9.2.14 Different Types of Shaft Construction Methods The construction methodology of construction of shafts are depends on area, type of soll, water table and design of pipe line. Conceding the mentioned factor we will submit our proposal to the contractor with our design drawing of shaft for ‘micro tunneling DBO CONSORTIUM PAGE 26 0F 92@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SE/I71 ENG DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 @ | xevec Date 16.02.2022 Concrete casing Methods of work 1. Hand Dig Trial Hole 2. H-Beam installation around the shaft. (If necessary, and depends on the ground condition) 3. Pre-boring activity around the shaft. (If necessary, and depends on the ground condition) 4. Sinking and excavation of shaft. Working areas will be fenced off. On the roads section areas are to follow separate Method Statement for Roads Area Working The contractor shall set out center lines & bench marks on the center of each shaft for the selected portion of work all in accordance with the project documentations, Heavy equipment shall be delivered in site to commence with the shaft work. The shaft is essential to the micro-tunneling work to facilitate the placing of the boring machines at the required depth under proper conditions. 1g shaft. + Hand Dig Trial Hole. Excavate by hand 2 nos. of trenches in X pattern (minimum 3.0m deep with minimum 2.0m larger than the shaft), ‘+ H-Boam Installation around the shaft ‘The purpose for the H-Beam installation is to avoid any Vertical and Horizontal deviation of the shaft with more than 15 Meter of depth. a Auger the points (4 no's) where piling H-beams will be driven as the designed. b Install the pile H-Beams in the locations where auguring has been done, the installation of piling Beams will be carried out by the Vibro hammering. The pile will be driven by the heavy vibration hammer, the length of hammering depends on the soil strata in particular, but generally the Auguring will be done up to about (6.5 m to 7 m) and the remaining length of piles is embedded in the soil by vibration to avoid loosening of soil around the H-Beam and to make it static without any kind of deviation, ©. The H-Beam size will be (300mm x 300mm X 15mm) d. Will make sure that the pile Beams installed vertically within the tolerances limit which not exceed more than (15 mm to 20 mm) ©. While shoring beams are being installed, the surveyor will check the verticality + Pre-boring activities for Excavation works ‘The purpose of the Pre-boring activities is because of different ground condition & layers during the excavation and is required for the Shafts with more than 18 Meter of depth to install the concrete casing easily a. After the installation of H-Beam, set out holes. The distance from center to center of each Pre-boring hole is 700 mm ‘The Pre-boring activity can now be started The Pre-boring hole Dia. will be 350 mm Each depth of the Pre-boring holes will be dependent on the shaft ‘+ Sinking & excavation of Shafts ‘a, Set up mold for toe and first ring. This is done next to area pre made steel shutter. b. Reinforcement placed, checked and signed off. Pour Concrete (300) ©. Polythene and lusscan sheets placed over pour and cured for 3 days before sinking ensuring Hessian sheets are not allowed to dry. Bo CONSORTIUM, PAGE 25 OF 22a wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM, = Und AL HAYMAN WASTEWATER PROJECT = SE/I71 fl DBO EPC CONTRACT 1 Ref # UHT-DB00-M8-c.05006 Rev. 4 @ | Kcec Date 16.02.2022 oe ._ Start excavation with Excavator to a depth of 1.0 Mtr. €. Place first ringitoe in position. 1. Set up concrete forms/shuttering on placed ring. Reinforce and Concrete. 9. Cure for minimum 1 day with Polythene and Hessian sheets to cure, Then strike forms. . Continue shaft excavation, Being careful and not to make contact with fresh concrete to top ring Set up forms again on ring in excavation, concrete and cure as before. ‘This is repeated until 2.40m rings before founding level. (This will be IL + 1.8 M minimum) ‘Then 2 no. 1.2mir precast rings are placed instead of Insitu, poured on site in shaft location, Founding level is then checked for depth. Also ensuring top of the ring protrudes min, 1.0 M above existing ground level m 300 Concrete is then poured though tremmie tube to form plug, see calculation and drawings for minimum thickness. PN Gow + De-watering inside Shaft (if required) Pipe hose must be placed on ground and level with sand to avoid damage. For small amounts of water can be pumped into the desert, ensuring that it does not flow into roads or existing drainage and waterways, For large amounts, a trench shall be excavated 50m from works running to a settlement pit Details to follow if required, Before an entry is made inside shaft, all confined space rules shall be observed. + After De-watering Provide sewage tanker to collect contaminated sludge chemical (Bentonite) inside the shaft Dispose of off-site at Ministry approved location. Provide water tanker for washing with fresh water inside the shaft 9.2.18 |-Beam Shoring, Timber Lagging, Excavation at Launching and Ret Concrete at Driving Shaft and Retraction of I- Beams. © Equipments 1) Mobilize his piling rig to the site 2) All other equipment’s and tools required to carry out his work in safe and acceptable manner. = Materials 1) Structural steel section | ~ Beam 300x 150 mm as per design requirements and safety regulations, 2) 4.5 om thick timber soft wood 20 or 25 cm wide whatever the available in local market. + Method of work 1) 4 Nos. of dewatering well point system will be installed at Launching Shaft and 2 nos. will be in Receiving Shaft. 2) Excavate soil 2.5 to 3-meter depth all the area at the location including Launching and Receiving before installing | "Beams. 3) Auger the points where piling beams will be driven as the designed distance. ing, Blinding 4) The Sub- contractor will instal the pile Beams in the locations where auguring has been done, the installation of piling Beams will be carried out by the Vibro hammering, The Pile will be driven by the heavy vibration hammer, the length of hammering depends on the soll strata in particular, but generally the Auguring will be done up to about (6.5 m to 7m) and the remaining length of piles is embedded in the soil by vibration DBO CONSORTIUM PAGE 26 OF 82@wte ANGo» @ | -xeeec METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 ‘Date 15.02.2022 5) We will make sure that the pile Beams installed vertically within the tolerances limit which not exceed more than (15 mm to 20 mm) 6) While shoring beams are being installed the surveyor from the main contractor representative will check the vertcalty 7) Upon completion of installation of pile beams, the timber lagging will be done during the excavation in between the pile Beams, 8) Provide proper support and bracing for the I- Beams. 9) | Beam installation at receiving Shaft not in squire shape it is with U shape only for safety and this shaft will use only for taken out machine once driven is completed 10) Excavation will be done in Receiving Shaft with safety step method, And excavation required only 4-meter depth after the first stage of Excavation. 11) The timber lagging will be done in alternate bays til required depth. 12) The timber lagging will be done in alternate bays til he required excavation level (5.00) 13) The Timber lagging and Excavation once completed the Sub- contractor will make sure ‘The bottom level with main contractor surveyor. 14) Concrete K-250 pouring for Blinding of Launching Shaft 16) Once main MT activities are completed; we will retract the |- Beams from the site. 16) Keep in consideration that the maximum noise level for the machinery equal 90decibet ‘Which itis intemationally acceptable, 9.2.16 Installation sheet pile & Dewatering for MT. Method of work Design: 2) Determine the given boundary conditions indicating soll stratification, water level, slope of the soil behind the wall, and surcharge loads, b) Computer the lateral earth pressure diagrams for the braced excavation including any pressure diagrams from surcharge loads. ©) Design the components, which include the sheet pile/shoring with steel plates; and struts, based on the pressure diagrams. ‘The basic concept of bracing an excavation is based on the excavation causing the removal of a mass of soil and water from a site. The ground water table may also be lowered outside and below the excavation to accomplish the construction which is not exist in our case study. Consequently, these actions will result in a total stress release and movements in the surrounding soil. A shoring system is typically installed to control these movements, Satisfactory performance of the wall requires that the excavation periphery not have any excessive movements or deformations. Moreover, deformations of the surrounding soil may be limited so that adjacent structures and utilties are not adversely affected, The factors that influence deformations include the dimensions of the excavation, soil Properties, ground water control, time (time excavation open, time a section is lunbraced.etc.), support system, excavation and bracing sequence, near-by structures and uities, and transient surcharge loads, The adequate and safe dimensions of the shoring system elements have been investigated Using the technique of numerical analysis. In this regard, the finite element method (FEM) has been applied, via a 20 FE-software (PLAXIS, V8.2) This computer program was developed to calculate the maximum moment of a sheet pile, depth of embedment, and reaction forces based on the soil conditions, depth of the excavation, and location of the struts. Method of Installation Sheet piling system is used to support the sides of temporary excavations in various construction applications. The braced structure restricts the inward movement of the DBO CONSORTIUM PAGE 27 OF 52#wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SE/171 DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 Date 15.02.2022 ‘surrounding soil preventing settlement, collapse of the excavation, and possible bearing capacity failure of nearby structures Soldier pile and lagging uses steel L-piles driven into the ground prior to the actual excavation Lagging is placed between the piles as the ground excavated. The lagging will be wood members. If present, ground water acts against the wall and thus contributes to the stress which must be carried by the wall. It also influences the effective stress ofthe sol. The total force felt by the wall is a combination of the hydrostatic force and the effective soil stress. if following water occurs, a seepage analysis should be made. Factors which must be considered in a seepage analysis includes the permeability of the instu sol, leakage through the wall, flow parallel to the wall, excess pore pressures generated by changes in total stress, seepage forces, and the time the excavation will be open and hence the degree of saturation, The actual pore water pressures generated will typically be less than static pressures. The procedure for constructing a soldier pile wall is to drive the piles into the ground prior to any excavating. The piles are driven with the flanges parallel to the proposed cut. They are usually spaced between four and ten apart. When they have been driven down to the desired depth (typically to 10ft beneath proposed excavation bottom when in soi), the ‘excavation begins in stages. The first stage of excavation is made to the location of the ‘upper most strut or anchor if required, Timber lagging, cut to ft between the webs of adjustment solider piles, if placed in the back of front flanges of the piles. They are set one Piece of lagging on the top of the other with only small spaces between them. Straw or geotextile may be placed between and behind the lagging to reduce seepage thru the wallif no dewatering system installed Photo for Reference 80 CONSORTIUM PAGE 28 OF 22®wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM oS UMM AL HAYMAN WASTEWATER PROJECT - SE/171, eaises) DBO EPC CONTRACT Rof # UHT-DBOO-MS-CI-05008 Rev. 04 @ | xecec Date 15.02.2022 DBO CONSORTIUM PAGE 29 OF 92METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM UMM AL HAYMAN WASTEWATER PROJECT ~ SEI171 ‘DBO EPC CONTRACT Ref # UHT-DBOO-MS-CI-05005 Rev. 04 Date 15.02.2022 9.2.17 Installation process of dewatering system Procedure All dewatering operations shall be performed by well-point systems, unless otherwise approved by Contractor. Dewatering system should be maintained at all times so that no groundwater ‘comes into contact with any reinforcement or unprotected concrete surfaces during the construction of valve pits, Corrosion monitoring pits, Anti buoyancy installation or other concrete structural works wherever necessary All water shall be removed in a manner without any damage to company property of and in compliance with contract specification, It shall be done on construction sites where appropriate. Dewatering is done and is offen implemented in conjunction with watercourse crossings. Sediment basin and fiters should be considered to help fiter the dewatered water before it is discharged to a surface. Dewatering systems (Well Point Systems) ‘The well point system shall be placed on both sides of a trench or completely around the isolated excavations, Gravel shall be used around the driven well to avoid fier block during dewatering specially in sabkha area, ROW shall be prepared by using allowable bearing capacity material according to capacity of ‘equipment. Maximum allowable draw-down for a single stage system shall be 4m. Minimum spacing of well-points shall be 1.0m. 'D80 CONSORTIUM PAGE 30 OF 92@wte METHOD STATEMENT: MICROTUNNELLING / SLURRY SYSTEM 2 UMM AL HAYMAN WASTEWATER PROJECT - SE/171 ae DBO EPC CONTRACT Rot # UHT-DBOO-MS-C1-05008 Rev. 04 @ | xecec Date 15.02.2022 SS + Disposal of Water Water not injected back into the ground shall be disposed of lawfully without damage to new and existing facilites or adjoining properties, No water shall be pumped in to the drainage system, unless approved by the Engineer. Water removed from the excavations shall be pumped only to an approved area, Where necessary, the Contractor shall divert natural and artificial waterways encountered at the site, until the works have been completed. lf essential, the Contractor wil provided the catch basin for disposal of water Method of Execution All underground facilities of various authorities shall be identified and marked prior to start of work Dewatering of the trench will be by well points systems and installed at holes of the trench. Prior to commencement of excavation, number and location of bore holes will be decided in consultation with Company and contractor. Soil tests shall be conducted to ascertain the type of soil, soil condition and ground water table. Based on the survey test reports, the system will be installed for dewatering system including discharge line location, pump locations, well points etc., If existing discharge system is available, permission for dewatering through the existing system will be obtained {rom the concerned authority prior to starting the operations, The condition of existing dewatering pipelines / ducts etc, shall be checked and if any of these items found unsatisfactory, the same will be notified to the Company and contractor prior to dewatering, The silt tank shall be provided to avoid ingress of silt, sand and mud into the existing discharge system, If existing discharging system is not available to dispose water, suitable temporary land Sa aa water contamination Heater ae Store chemicals acording to relevant custo MSDS, donot tore treompate | 2 Chemical inthe some soap. robes fo Drum must be stored ine bunded |. ves trom thats stir fool atleast 7 ‘contamination if the volume of 25% of the drums to be ae Slored upto “OKI ps 1055 any ne not ron volume neces. chemical : «Dont store cherialsin dec father Site | 35 | supe Pereonaininy | deposed =] 3/3/91” Sonightanddreety onthe ground, |? |? Estar vars May cau Storage must be place fares much as cena posse tom bases of ater o | | poten cause Goan spi nmi wih suitable |i ameueas ecuipente.Chomical pl i) © | ants - Train responsible personnel for same storage ‘emergency response and clean up.CANAR Tra‘ #wte EW Group g & Contracting (Construction Division) Doe. No : Doc. No Risk Assessment Rev. No Date Page 23 of 24 Implement or install proper ventilation within the workshop area Equip the workers with proper Do not remove the warning signs on the laser. Welding peroneal ire ‘equipment suit fur ag |cotin, |= Hazarouswaste | sufcatn Teeptry equpmer stable fumes | ie 8 |p jem Personal iy Handle, use and soe gas cyngor property and place away fom he Source of eat ad consider Incompatbie gat when serng 5 Tnplement waste segregation ~ fect the increase he Proper waste depos Generation of " volume of waste Training to the staff must be imposed wecteand | Break he aw nt a 37 | Hazardous dispose properly epee Avrarencss of set. a Nain Office aa Zs landfil Store hazardous goods as per MSDS. 7 and mandfacture’especteaton ee x Fire Extinguisher % ae worker Personal rotate Equpment (PPE) | 1 ste & Yard ition Gouna) ciecaion Dedicated area for painting TooIBORR 1 Oni surveyor ung it | Using of No theron il be ins he shat Drifting Laser | - Eye Injury Eye inj Also the following caution to be 39. | (Automatic — Direct laser to the ye injury address; 1 Site Bringer | eve Bo not set up the laser at ey evel vives) Bo nat ek i the bearCANAR Trading & Contracting (Construction Di n) Doe. No : Dec. No 2wte N Group Risk Assessment Rev.No: 0 Date : 06-01-2022 Page 24 of 24 Probability isk Mat Methodology 4 Probable Likely to Occur PROBABILITY RISK PRIORITY 1. Identity Hazards 3- Reasonaby Probe Probably . a[s[2|4 216_| High Risk 2 Untecaa Even will cour in ime aa Hid alculate Initial risk rating 2.—Remote ~ May occur in time & 4} ie a2! a fe S_| Medium Risk 4, Determine controls 4 — Extremely remote — Unlikely to 5 e421 216 ts 1-4 _| Low Risk 5. Calculate Residual risk occur Slats [se [4 [2 6. Evaluate acceptability of isk a4 3 24 ‘Severity 4~ Catastrophic — Imminent danger exists, hazard capable of causing death and illness on a wide scale 3 Critical ~ Hazard can result in serious liness, severe injury, property & equipment damage 2 Marginal ~ Hazard will nt result in serious injury or illness, remote possiblity of damage beyond minor first aid case 41 — Negligible — Hazard will not result in serious injury or illness, remote possibilty of damage beyond minor fist aid case