Spare parts manual

SAB 81

Screw compressor unit

ENG
 Spare parts Manual SAB 81
18. Parts list for SAB 81

18. Parts list for SAB 81

Relevant drawing document: 0662-800
Pos. no. Designation No. Part no.
2 Rotor housing, unclassified 1 3011-035
2 Rotor housing, sph. cast iron 1 3011-046 11)
4 Bearing housing unclassified 1 3013-301
4 Bearing housing, sph. cast iron 1 3013-359 11)
5 Guide pin (Dowel pin) 2 2122-027
7 Pair of rotors, unclassified 1 3024-171
8 Gasket 1 2353-216
10 Distance washer 1 3049-124
11 Radial bearing 2315 1 1512-004
12 Radial bearing 2313 1 1511-024
13 Radial bearing 2311 2 1511-023
14 Thrust bearing 7313 3 1512-009
15 Thrust bearing 7312 2 1512-008
16 Nut M65x1,5 1 1514-027
17 Nut 1 1514-026
18 Shaft seal 1 1332-185
18 Shaft seal, double ply bellows 1 1332-216 11)
0662_800_ENG.fm

20 Distance sleeve (Spacer sleeve) 1 3049-125

21 Distance sleeve (Spacer sleeve) 1 3049-126
23 Bearing cover 1 3013-302
24 Gasket 1 2353-217
25 Seat holder 1 3026-052
25 Seat holder, special 1 3026-073 11)
26 Oil collector 1 3026-053
27 Gasket 1 2353-215
29 Pipe no. 1904 207-1 Replaced by : 1 1345-143
30 Draining hose no. 1904 211-5 hose connecting branch
32 Adjusting screw 3 3049-051
33 Cover (Protecting washer) 1 3049-052
34 Shims 1 2212-143
36 Balancing piston 1 3025-050 1)
37 Orifice plug ø1 1 3049-067 2)
38 Cover 1 3013-303
39 Slide valve 1 3049-152 4)
40 Slide valve, eco 1 3049-153 3)
41 Piston guide (Guide block) 1 3049-129
42 Cover-Slide valve 1 3013-304
43 Holder 1 3049-130
44 Retainer for transmitter, complete 1 3045-071
44a Stop Screw (part of pos. 44) (2) 1413-220
45 Cover-Bearing housing 1 3013-305
46 Guide (Dowel) pin 2(1) 3044-080 9.1)
47 Cylinder 1 3043-218
48 Cylinder head 1 3013-306

0662-800 - EN 1/5
Rev. 2006.09
Spare parts Manual SAB 81
18. Parts list for SAB 81

Pos. no. Designation No. Part no.

49 Hydraulic piston 1 3049-131
50 Piston rod 1 3043-219
51 Probe 1 3045-069
52 Spring housing 1 3049-111
53 Gland 1 3043-192
54 Washer 1 3043-193
55 Unloading spring 1 3043-217
56 Back up (Support) ring 1 2353-199
57 Vi-piston 1 3044-107 6)
58 Vi-cylinder 1 3044-108 5)
59 Cover, Vi-cylinder 1 3013-309 5)
60 Gasket 1 2353-219
61 Hydraulic piston 1 3044-109 5)
62 Piston rod 1 3044-110 5)
63 Indicator 1 3044-079 5)
66 Back up (Support) ring 1 2353-200 5)
67 Pilot valve 1 1372-208 5)
68 Cover 1 3013-250 5)
69 Gasket 1 2353-195
70 Control plate (piston) 1 3044-081 5)
71 Spring 1 3044-083 5)
72 Blind cover 1 3013-257 7)
73 Distance plug 1 3049-078
75 Suction filter 1 3042-131
76 Gasket 1 2353-220
77 Filter holder 1 3042-132
78 Suction filter cover 1 3013-307
79 Sleeve joint (Guide) 1 3042-130
81 Blind cover 1 3013-310 7)
82 Distance ring 1 2124-102 8)
84 Bottom plug 1 3013-254
86 Level switch holder 1 3013-293
87 Cover 1 3013-294
88 Gasket 1 2353-213
89 Orifice plug ø4,5 2 3044-111
92 Orifice plug ø0,5 1 3044-106
95 Oil pump 1 1524-069
96 Gasket 1 2353-198
97 Oil pump holder 1 3041-020
98 Driver (Carrier) 1 2125-412
99 Reducing piston 1 3041-014
106 Flange 1 3013-321
109 Stop valve 2 1361-119
110 Stop valve 1 1361-117
111 Connector 1 1349-137
112 Compressor name plate 1 2516-327
114 Warning sign 1 2516-302

2/5 0662-800 - EN
Rev. 2006.09
 Spare parts Manual SAB 81
18. Parts list for SAB 81

Pos. no. Designation No. Part no.

115 Sign with logo 1 2516-303
116 Screw nail 8 1414-200
120 Blind flange DN 25 1 1344-302
121 Blind flange DN 40 1 1344-306
122 Blind flange DN 50 1 1344-304
124 Gasket 43/57x2 1 2356-065
125 Gasket 61/75x2 1 2356-220
126 Gasket 73/87x2 1 2356-221
127 Flange gasket 1 2356-039
128 Spiral pin 2 1446-037
130 Tension (spiral) pin6x16 2 1446-038
131 Parallel pinCPK 10x35 2 1445-082
132 Parallel pin10x30 9(7) 1445-081 9)
134 Parallel pin10x80 1 1445-090 5)
135 Parallel pin10x90 1 1445-089 5)
138 Tension pin6x32 1 1446-039
139 Grooved pin4x14 1 1446-041
139 Pin 4x6 1 1446-011 11)
141 Retaining ring SgH 40 2(1) 1437-150 9)
142 Retaining ring SgH 70 1 1437-159
0662_800_ENG.fm

144 Retaining ring SgA 35 1 1437-247

145 Retaining ring SgA 55 1 1437-248 2)
146 Retaining ring SgA 75 1 1437-249
148 Disc spring 4 1523-057 8)
149 Disc spring 2 1523-039
150 Disc spring 8 1523-048
151 Disc spring 1 1523-052
152 Compression (Pressure) spring 1 1523-053
153 Compression (Pressure) spring 2 1523-037
154 Gasket 10/16 9(8) 1331-426 9)
155 Plug 1/16” 7 1343-021 5)
156 Plug G1/8 9(8) 1343-024 9)
158 Plug G3/8 26 1343-026
160 Plug G1/4 2 1343-025
161 PlugG1/2 6 1343-027
162 PlugG3/4 9 1343-028
163 PlugG1 2 1343-030
164 Gasket 17/24 26 1331-427
165 Gasket 14/21 2 1331-428
166 Gasket 22/29 6 1331-430
167 Gasket 27/35 9 1331-433
168 Gasket 34/43 2 1331-437
169 Gasket 34/43 1 1331-437
170 Slide ring 1 1243-028 5)
171 Slide ring 1 1243-020
173 Sealing ring 1 1332-034
174 Sealing ring 1 1332-037 5)

0662-800 - EN 3/5
Rev. 2006.09
Spare parts Manual SAB 81
18. Parts list for SAB 81

Pos. no. Designation No. Part no.

175 Sealing ring 1 1332-061
176 Sealing ring 1 1332-063 5)
177 Sealing ring 1 1332-041
180 Sight glass 1 1226-029
182 Check valve 2 1364-202
183 Screw retainer (Stop ring) 2 1364-203
184 V-ring 1 1332-062
187 O-ring 10,3x2,4 1 1331-612
188 O-ring 15,3x2,4 3 1331-613
191 O-ring 19,2x3 1 1331-614
192 O-ring 24,2x3 1 1331-615 5)
193 O-ring 29,2x3 2(1) 1331-486 9)
194 O-ring 39,2x3 1 1331-616 5)
195 O-ring 44,2x3 2(1) 1331-617 9)
196 O-ring 49,5x3 2 1331-618
197 O-ring 54,5x3 1 1331-619
198 O-ring 64,5x3 1 1331-484
199 O-ring 69,5x3 1 1331-620
200 O-ring 79,5x3 1 1331-621 5)
201 O-ring 94,5x3 1 1331-485
202 O-ring 84,5x3 1 1331-688
203 O-ring 104,5x3 1 1331-491
204 O-ring 114,5x3 2 1331-622
206 O-ring 129,5x3 1 1331-624
208 O-ring 134,5x3 2 1331-625
209 O-ring 44,2x5,7 1 1331-628 5)
210 O-ring 49,2x5,7 1 1331-629
211 O-ring 189,3x5,7 1 1331-635
214 Hexagon screw M12x35 6 1413-387
216 Hexagon screw M16x45 20 1413-433
219 Eye bolt with stud (Lifting eye M24) 2 1427-137
221 Hex. socket screw 8x25 6 1413-357
223 Grub screw 6x10 2 1413-231
228 Hex. socket screw 5x30 4 1413-035
230 Hex. socket screw 6x16 3 1413-340
231 Hex. socket screw 10x20 4 1413-370
232 Hex. socket screw 10x25 7 1413-371
233 Hex. socket screw 10x30 24(22) 1413-372 9)
234 Hex. Socket screw 10x35 22 1413-373
235 Hex. Socket screw 10x40 8 1413-374
236 Hex. Socket screw 10x45 6 1413-375
237 Hex. Socket screw 10x65 20 1413-383
238 Hex. Socket screw 10x80 5 1413-378
239 Hex. Socket screw 10x110 3 1413-393 5)
240 Hex. Socket screw 10x140 5 1413-450
242 Hex. Socket screw 12x35 4 1413-387
243 Hex. Socket screw 12x50 30 1413-390

4/5 0662-800 - EN
Rev. 2006.09
 Spare parts Manual SAB 81
18. Parts list for SAB 81

Pos. no. Designation No. Part no.

256 Plug 3/8” 2 1343-023
270 Protecting cover 1 1246-062
275 Solenoid valve with Coils 220-240 V AC 1 1372-584 10)
Solenoid valve with Coils 110-120 V AC 1 1372-585 10)
Solenoid valve with Coils 24 V AC 1 1372-586 10)
Solenoid valve with Coils 24 V DC 1 1372-583 10)
Coil 220-240 V AC 2 1921 470-1 10)
Coil 110-120 V AC 2 1921 470-2 10)
Coil 24 V AC 2 1921 470-3 10)
276 Orifice plug 1.5 1 1371-171
277 Orifice plug 2.0 1 1371-172
280 Position transmitter 1 1553-378
281 Bushing for capacity transmitter 1 3043-251
282 Alu pipe for retainer (part of pos. 44) 1 1116-029
283 Hexagon socketscrew M6X35 2 1413-344

1) Only for high pressure compressor 7) Only for compressors with fixed Vi = 2.6 or 4.8
2) Only for Booster Compressors 8) Only for compressors with fixed Vi = 4.8
3) Compressors with economizer 9) No. In () for compressors with fixed Vi
4) Compressors without economizer 9.1) No. in ( ) for compressors with fixed Vi=2,6
5) Only for compressors with variable Vi 10) Depending on pilot voltage
0662_800_ENG.fm

6) Only for compressors with variable Vi or fixed Vi = 4.8 11) For max. operating pressure 33,5 bar (R410A)

0662-800 - EN 5/5
Rev. 2006.09
0662-802 rev. 01.05

Spare Parts for service on

SAB 81 compressor
The spare parts listed below are needed for the
Change of shaft seal
following service jobs. For separate gaskets or
items -see part list for compressor Document no. Part no. 3084-710
0662-801 No. Designation Pos. no. Remarks
The relevant drawing document: 0662-810 1 Shaft seal 18
1 O-ring 201 94,5x3
Cleaning of suction filter 1 V-ring 184
1 Gasket 27
Part no. 3084-705
1 Gasket 167
No. Designation Pos. no. Remarks
8 Screw M8x55-12.9
2 Gasket 76
2 Gasket 125 D=75/61x1,5
Change of level switch
1 O-ring 211 189,3x5,7
Part no. 3084-711
No. Designation Pos. no. Remarks
Change of seal for visual position
1 Level switch 117
indicator
8 O-ring 198 64,5x3
Part no. 3084-706
No. Designation Pos. no. Remarks
Capacity control
1 Sealing ring 173
1 Support ring 56
1 O-ring 191 19,2x3 No. Designation Pos. no. Remarks
1 O-ring 195 44,3x3 1 1921 438-1 240 V/60 Hz
Complete
1 O-ring 206 129,5x3 220 V/50 Hz
solenoid valve
1 1921 438-2 120 V/60 Hz
but without
110 V/50 Hz
Change of seal for indication of Vi-piston orifices
1 1921 438-3 24 V/50-60 Hz
Part no. 3084-707 2 1921 470-1 240 V/60 Hz
No. Designation Pos. no. Remarks 220 V/50 Hz
1 Sealing ring 174 2 Coil 1921 470-2 120 V/60 Hz
1 Support ring 66 110 V/50 Hz
1 O-ring 193 29,2x3 2 1921 470-3 24 V/50-60 Hz
1 O-ring 200 79,5x3 1 Orifice conn. P 277 Ø 2,0 mm
1 Orifice conn. T 276 Ø 1,5 mm
Change of oil pump 4 O-ring 9,25x1,78
Part no. 3084-708
No. Designation Pos. no. Remarks Change of bearing or complete overhaul
1 Oil pump 95 Part no. 3084-545
1 Gasket 96 No. Designation Pos. no. Remarks
2 Tension pin 130 6x16
1 Set of gaskets 3084-704
1 Radial bearing 11
Inspection of rotors 1 Radial bearing 12
Part no. 3084-709 2 Radial bearing 13
No. Designation Pos. no. Remarks 3 Thrust bearing 14
1 Gasket 60 2 Thrust bearing 15
2 Gasket 76 1 Shaft seal kit 18 3084-710
1 Gasket 88 1 Level switch 117
2 Gasket 125 D=75/61x1,5 8 Screw M8x55-12.9
1 O-ring 211 189,3x5,7 1 Shim 34 0.1

page 1 of 1
0662-804 rev. 99.12

Small tool set for SAB 81- 83 – 85 – 87 - 89 compressors

This tool set contains the tools needed to align the electric motor, to replace a shaft seal, to replace a
visual indicator seal and to replace a coupling. Each compressor should be provided with this tool set.
For major overhaul work (replacing bearings e.g.), this tool set must be supplemented with the large tool
set – see doc.no. 0662-803 (SAB 81), 0662-813 (SAB 83) , 0662-823 (SAB 85) , 0662-833 (SAB 87) or
0662-843 (SAB 89).

List of tools in the tool set 3083.189

Item quantity Article no. Designation
1 1 1906 139-1 Tool box
2 1 3183.105 Alignment device for coupling
3 2 1622.050 Feeler gauge (incl. In 3183.105)
4 1 1906 152-1 Level arm
5 2 1906 153-1 Puller screw
6 2 1906 154-1 Guiding pin
7 1 1906 155-1 Dismantling tool
8 2 1905 156-1 Puller screw
9 1 1906 157-A Guide
15 2 1906 140-15 Screw M14x40
16 2 1906 140-16 Nut M12
17 2 1906 140-17 Nut M6
18 1 1906 140-18 Hexagon key 4 mm
19 1 1906 140-19 Hexagon key 5 mm
20 1 1906 140-20 Hexagon key 12 mm
21 2 1906 140-21 Socket-head sleeve 6 mm
22 1 1906 140-22 Socket-head sleeve 8 mm
23 1 1906 140-23 Socket-head sleeve 10 mm

page 1 of 1
0662-803 rev. 99.12

Large tool set for SAB 81 compressors

The tools specified below are needed for major overhauls and repairs (e.g. service after 40 000 operating
hours or changing bearings). These tools named the large tool set must be supplemented with the so-
called small tool set article no. 3083.189. See Document no. 0662-804

List of tools in the tool set 1906 141-A

Item quantity Article no. Designation
1 1 1906 141-1 Tool box
2 1 1906 080-A Sleeve for bearing nut ,screw
3 1 1906 081-A Sleeve for bearing nut, slide
4 1 1906 090-1 Yoke
5 1 1906 091-1 Level arm
6 2 1906 054-A Holder
7 1 1906 055-A Holder
8 1 1906 056-A Holder
9 2 1906 136-1 Tie rod
10 1 1906 137-1 Tie rod
11 1 1906 100-1 Lifting tool
12 1 1906 069-1 Dismounting tool for radial bearing
13 1 1906 071-1 Dismounting tool for radial bearing
14 1 1906 073-1 Dismounting tool for radial bearing
15 1 1906 097-1 Sleeve
16 1 1906 084-1 Assembling tool for bearing
17 1 1906 085-1 Washer
18 1 1906 086-1 Adapter
19 1 1906 087-1 Adapter
20 1 1906 088-1 Guide
21 1 1906 089-1 Guide
22 1 1906 138-1 Level arm
23 1 1906 078-1 Guide
25 1 1906 078-2 Guide
26 1 1906 092-1 Guide
30 1 1906 079-1 Assembling tool check valve
31 1 1906 135-1 Assembling tool check valve
32 1 1878 747-A Feeler gauge
33 1 1906 141-33 Retaining-ring pliers
34 1 1906 141-34 Socket head sleeve
35 1 1906 141-35 Socket head sleeve
36 1 1906 141-36 Socket head sleeve
37 1 1906 141-37 Socket head sleeve
38 1 1906 141-38 Adapter
40 1 1906 141-40 Hexagon socket screw key
41 1 1906 141-41 Ratched-ring key
42 2 1906 141-42 Flange nut
43 1 1906 141-43 Flange nut
45 1 1906 141-45 Thrust bearing
47 1 3921 8333 534 Lifting eye
48 1 3921 8333 670 Lifting eye
50 4 3921 2120 532 Screw
52 1 1906 141-52 Hexagon screw
55 1 1906 141-55 Grub screw
60 2 1906 077-1 Guide

page 1 of 2
0662-803 rev. 99.12

Vægt 40 kg

page 2 of 2