CONTENTS

Title Page

MAINTENANCE

HOW TO READ THIS SPARE PART LIST? 3

KIT MAINTENANCE PLAN 4

MAINTENANCE KITS 5

STANDARD UNITS

MOTOR-COMPRESSOR UNIT 6-7-8-9

AIR OIL CIRCUIT (AIR END RECEIVER) 10-11

UNLOADER VALVE 12-13

RECEIVER ASSEMBLY 14-15

COOLER, AIR AND OIL CIRCUIT 16-17

CONTROL SYSTEM 18-19

CANOPY 20-21

ELECTRICAL CUBICLE (INVERTER) 24-25

ELECTRICAL CUBICLE (YD) 26-27

Chicago Pneumatic Compressors -2-

How to read this spare part list?
For each drawing corresponds a table including the references of the part marked on the drawing.

When several part numbers can be found for the same part, the unit type on which the part is used is mentioned according the following rules :

- The numbers followed by "hp" corresponds to the power of the fixed speed unit in horse power

Here is the reminder of correspondance between the horse power (hp) and power in kW:

HP KW
15 11
20 15
25 18.5
30 25
40 30

example: 15 hp corresponds to the 15 horse power units.

- The mention represents the variable speed units.

- The corresponding pressures are indicated as follow :

8, 10, and 13 for the 8 bar variants, 10 bar variants, and 13 bar variants.
100, 125, 150 and 175 for the 100 psi variants, 125 psi variants, 150 psi variants and 175 psi variants.

- The different voltages are represented with the nominal voltage/frequency in Hz.

example: 230/50Hz for the 230 Volt 50 Hertz variant.

For example:

1180 1 MOTOR

6216 1591 00 15hp 400/50Hz 440/60Hz

6236 1464 00 20hp 400/50Hz 440/60Hz

6236 1502 00 25hp 400/50Hz 440/60Hz

*The motor 6236 1502 00 is used in all 20 horse power units at 400V and 50Hz, and in all 20 horse power units at 440V and 60Hz.

Chicago Pneumatic Compressors -3-

Kit Maintenance Plan

The kits shown on this page are suitable for cyclical maintenance recommended by the manufacturer for the standard use of the compressor.

Component operating lifetime may vary depending on environmental conditions, the type of operation and the installation of the compressor.

Description Type Reference Contains Frequency

Filter Kit 20 00h
all powers, all variants 6229030400 Filter Kit
Maintenance A Or annually

20 25hp 6229029200 Filter Kit

Kit 40 00h
Separator Kit
Maintenance B 30hp 6229029300 Or every 2 years
Filter Panel

Filter Kit
20,25hp Separator Kit
6229038100
Kit Minimum pressure valve Kit 80 00h
Maintenance C Thermostatic valve kit Or every 3 years
3 0 hp, 6229038200 Aspiration box kit
Oil return valve kit
+ Driving belt (see table below)

2000h
Recommended
all powers, all variants 6229031600 Oil hose kit + seals according to
operating and
wear condition
Overhauling : consult your
Maintenance D all powers, all variants - 24000h
specialist

OIL CAN

Rototech Xtra 20 liters Rototech Xtra 209 liters Rototech Food Grade 20 liters

62 157 149 00 62 157 150 00 62 157 153 00

DRIVING BELT BOARD

60 Hz
hp / kW PSI NOTE
Reference Qty Reference Qty
100 6214623800 3

125 6214625000 3
20 / 15
150 6214623100 3

175 6214620500 3 6214623100 3

100 6214624700 3

125 6214625200 3
25 / 18.5
150 6214624300 3 6214625200 3

175 6214624300 3

100 6214625300 3

125 6214616400 3
30 / 22
150 6214616600 3

175 6214624700 3 6214625000 3

Chicago Pneumatic Compressors -4-

Maintenance Kits

The kits shown on this page concern parts for a specific maintenance operation.

They are dedicated to conditional maintenance operations, outside cyclical maintenance shown on previous page(s).

Type of kit Type Part number Contains Page No Qty

Air filter 10 1155 1
Filter kit all powers, all variants all powers, all variants Oil filter 14 3015 1
Gasket 14 1060 1

15, 20, 25 hp 6229030200 Separator filter 14 3005 1

Separator kit
30, 40 hp 6229030300 Plunger tube O ring 14 4005 1

Minimum pressure valve gasket / / 1

Minimum pressure valve Kit all powers, all variants 6231933500 Spring / / 1
Valve 14 4010 1

Bulb 14 4015 1
Thermostatic valve kit all powers, all variants 6229038300
Gasket / / 1

Circlip 12 1035 1
O ring 12 1030 1
Piston 12 1020 2
O ring 12 1100 1
Valve 12 1095 1
Spring 12 1090 1
Gasket 12 1050 1
Spring 12 1075 1
Piston 12 1070 1
Unloader valve kit all powers, all variants 6219052400 Circlip 12 1060 1
O ring 12 1055 1
O ring 12 / 2
Gasket 12 1050 1
Nut 12 1045 1
Plate 10 1040 1
Instruction / / 1
O ring / / 1
Instruction / / 1
O ring 10 1160 1

Reductor 10 1085 1
Check valve 10 1095 1
O ring 10 1090 1
Oil check valve kit all powers, all variants 6229031700
Gasket 10 1080 1
Nipple 10 1100 1
Tube 10 / 1

Gaskets 10 1115 2
Shaft seals kit all powers, all variants 6229030800 Gasket / / 1
Key 8 1055 1

Oil hose gaskets / / 8

Hose gasket kit all powers, all variants 6229031300
Air hose gaskets / / 3

Oil hoses / / 3
Oil hose kit + gaskets all powers, all variants 6229031600
Oil hose gaskets / / 8

Air hoses / / 3
Air hose kit + gaskets all powers, all variants 6229031500
Air hose gaskets / / 2

Chicago Pneumatic Compressors -5-

 MOTOR-COMPRESSOR UNIT
Chicago Pneumatic Compressors -6-
 MOTOR-COMPRESSOR UNIT
Ref Part Number Qty Description Ref Part Number Qty Description

1005 1616 5789 82 1 COMPRESSOR 1130 1 PULLEY

1010 6245 3418 00 1 SUPPORT 6224 1832 00 QRS20
1015 2205 1119 00 1 SUPPORT 6224 1829 00 QRS25
1020 0147 1323 03 4 SCREW 6224 1688 00 QRS30
1025 0333 2225 00 4 WASHER 6224 1804 00 CPVS20
1030 2205 1110 80 2 TIE ROD 6224 1807 00 CPVS25
1035 0266 2114 00 2 NUT 6224 1815 00 CPVS30
1040 0266 2112 00 4 NUT 1140 1 HUB
1045 0211 1364 03 4 SCREW 6224 1701 00 QRS30,QRS25,CPVS30

1050 0147 1368 03 1 HEXAGON BOLT 6224 1713 00 QRS20,QRS25,CPVS20

1055 0337 6064 00 1 KEY 1170 3 BELT
1060 1513 0036 03 2 WASHER 6214 6199 00 QRS20
1065 0211 1364 03 2 SCREW 6214 6252 00 QRS25
1070 0333 2230 00 2 WASHER 6214 6164 00 QRS30
1075 0211 1367 03 4 SCREW 6214 6239 00 CPVS20
1080 0333 2230 00 2 WASHER 6214 6250 00 CPVS25
1085 0266 2110 00 2 NUT 6214 6254 00 CPVS30

1090 6224 4313 00 2 SUPPORT

1095 6245 3446 00 2 ANTIVIBRATIONPAD

1100 6224 4317 00 2 SPACER

1110 1 PULLEY
6224 1829 00 QRS30

6224 1806 00 QRS25 CPVS25

CPVS30
6224 1804 00 QRS20
6224 1805 00 CPVS20

1120 HUB
6224 1621 00 QRS20,QRS30, CPVS20
6224 1826 00 QRS25,CPVS25,CPVS30

Chicago Pneumatic Compressors -7-

 MOTOR-COMPRESSOR UNIT
Chicago Pneumatic Compressors -8-
 MOTOR-COMPRESSOR UNIT
Ref Part Number Qty Description Ref Part Number Qty Description

1180 1 MOTOR
2205 1178 06 20HP 460V-60H
2205 1160 06 25HP 460V-60Hz
2205 1161 08 30HP 460V-60Hz
2205 1178 03 15HP 208/230/460-60Hz
2205 1160 03 25HP 208/230/460-60Hz
2205 1161 06 30HP 208/230/460-60Hz
1190 2205 1169 28 1 SUPPORT
1200 0147 1367 03 1 SCREW
1210 1613 6752 13 1 ANTIVIBRATION PAD
1220 6224 4314 00 1 SUPPORT
1230 0333 2225 00 2 WASHER
1240 0147 1325 03 2 SCREW
1250 0333 0274 17 1 LOCK WASHER
1260 0147 1478 03 4 HEXAGON BOLT
1270 0333 2174 23 4 LOCK WASHER
1280 0266 2114 00 4 NUT
1290 6275 6143 00 1 PANEL

Chicago Pneumatic Compressors -9-

 AIR OIL CIRCUIT
Chicago Pneumatic Compressors - 10 -
 AIR OIL CIRCUIT
Ref Part Number Qty Description

1005 6211 4647 00 DUCT

1010 6211 4721 00 1 AIR FILTER
1015 0291 1185 30 1 NUT
1020 1613 8722 81 1 VALVE
1025 0246 1956 39 1 STUD
1030 6214 3353 00 1 SPACER
1035 6210 0363 00 1 WASHER
1040 1613 7310 00 1 PLATE
1045 0291 1110 00 1 LOCK NUT
1050 1613 7506 01 1 FLANGE
1055 0663 3120 00 1 O-RING
1060 0663 7135 00 1 O-RING
1065 0333 2225 00 4 WASHER
1070 0147 1325 03 4 SCREW
1075 6231 9211 00 1 NIPPLE
1085 2205 1172 00 1 NIPPLE
1090 0661 1000 38 1 SEAL WASHER
1095 599645 1 NON-RETURN VALVE
1100 2205 4335 01 1 ELBOW UNION
1105 2205 2679 04 1 FLEXIBLE TUBE
1110 2202 2600 75 1 COUPLING FLANGE
1115 2205 4314 54 2 GASKET
1120 0211 1963 92 4 HEXAGON BOLT
1125 0333 2225 00 4 WASHER
1130 2205 4394 00 1 NIPPLE
1135 6231 9322 00 1 WASHER
1140 2200 7508 10 1 NIPPLE
1145 6245 5785 00 1 FLEXIBLE HOSE
1150 6245 5708 00 1 FLEXIBLE HOSE
1155 6211 4723 00 1 AIR FILTER ELEMENT 6211472350
1160 0663 7142 00 1 O-RING

Chicago Pneumatic Compressors - 11 -

 UNLOADER VALVE
Chicago Pneumatic Compressors - 12 -
 UNLOADER VALVE
Ref Part Number Qty Description

2010 1613 7568 84 1 UNLOADER

1005 1613 7568 00 1 VALVE HOUSING
1010 0500 4510 29 1 PLAIN BEARING
1015 1613 6800 00 1 SPRING
1020 1613 6969 00 1 SEAL
1025 1613 7031 00 1 PISTON
1030 0663 2105 46 1 O-RING
1035 0335 2140 00 1 CIRCLIP
1040 1613 6966 00 1 COVER
1045 0291 1110 00 1 NUT
1050 0653 1033 00 1 GASKET

1055 0663 7132 00 1 O-RING

1060 0335 2136 00 1 CIRCLIP
1065 1613 6794 00 1 COVER
1070 1613 6783 00 1 PISTON

1075 1513 0011 00 1 SPRING

1080 1613 6796 00 1 SEAT
1085 1613 7032 01 1 PISTON ROD
1090 1613 6802 00 1 SPRING
1095 1613 7699 01 1 VALVE
1100 0663 2101 85 1 O-RING
1105 0686 6128 00 1 PLUG
1110 9124 9362 00 1 VALVE
1115 9124 8635 00 1 SPRING
1120 1613 7573 00 1 PLUG
1130 6211 9314 00 1 NIPPLE
1140 1089 0621 10 1 SOLENOID VALVE

Chicago Pneumatic Compressors - 13 -

 RECEIVER ASSEMBLY
Chicago Pneumatic Compressors - 14 -
 RECEIVER ASSEMBLY
Ref Part Number Qty Description

1005 2205 1169 98 1 VESSEL

1010 6245 3084 00 3 ANTIVIBRATION PAD
1015 6224 4310 00 3 SUPPORT
1020 0147 1328 03 3 HEXAGON BOLT
1025 0147 1325 03 3 LOCK WASHER
1030 0261 2110 00 3 NUT
1035 2200 7601 10 1 VALVE
1050 7599 10 1 LEVEL GAUGE
1055 1202 8992 00 1 PLUG
1060 2205 4314 18 1 O-RING
1065 2205 4108 46 1 EARTH STRIP
1070 0226 0306 00 2 SCREW
2005 6211 4771 00 1 HOUSING
2010 0211 1367 03 4 SCREW
2020 6231 9322 00 1 NIPPLE
2025 6231 9211 00 3 NIPPLE
2035 0830 1008 68 1 VALVE
2040 2205 4335 03 1 ELBOW UNION
2045 6231 9009 00 1 ELBOW
2065 6214 3242 00 1 MANOMETER
3005 1 OIL SEPARATOR
6221 3724 50 15hp, 20hp, 25hp
6221 3725 50 30hp, 40hp
3010 1 NIPPLE
6231 9325 00 15hp, 20hp, 25hp
6231 9326 00 30hp, 40hp
3015 6211 4722 50 1 FILTER
4005 6231 6388 00 2 O-RING
4010 6231 9335 00 1 MINIMUM PRESSURE VALVE

Chicago Pneumatic Compressors - 15 -

 COOLER, AIR AND OIL CIRCUIT
Chicago Pneumatic Compressors - 16 -
 COOLER, AIR AND OIL CIRCUIT
Ref Part Number Qty Description

1005 1 COMBI-COOLER
6243 7341 00 15hp, 20hp, 25hp
6243 7342 00 30hp, 40hp
1010 0211 1246 03 3 SCREW
1015 0333 2219 00 3 SEAL WASHER
1020 6231 9214 00 2 NIPPLE
1025 2250 4983 00 2 NIPPLE
1040 1 PANEL
6275 6146 00 15hp, 20hp, 25hp
1045 1 CORNER
6275 6136 00 15hp, 20hp, 25hp
1050 1 FAN
6243 7327 00 15hp, 20hp, 25hp
6243 7313 00 30hp, 40hp
1055 1 SPACER
6224 4324 00 15hp, 20hp, 25hp
1060 1 SPACER
6224 4315 00 15hp, 20hp, 25hp, 30hp
6224 4319 00 40hp 400/50Hz 440/60Hz
1065 6224 4316 00 1 LOCK WASHER
1070 1 NOZZLE
6275 6142 00 15hp, 20hp, 25hp
6275 6094 00 30hp, 40hp
1075 0333 2219 00 2 SEAL WASHER
1080 0211 1246 03 2 HEXAGON BOLT
1085 6245 5797 00 1 HOSE
1090 6245 5661 00 1 HOSE
1095 6245 5782 00 1 HOSE
1100 0129 3270 33 6 RIVET
1110 0147 1246 03 2 HEXAGON BOLT
1115 1 PANEL
6275 6319 00 30hp, 40hp
1120 0129 3270 33 5 RIVET
1130 6275 6131 00 1 PIPE AIR OUTLET
1140 0129 3115 00 3 RIVET
1150 2250 4983 00 1 NIPPLE
1160 6245 5786 00 1 HOSE
1170 0301 2378 00 1 SEAL WASHER

Chicago Pneumatic Compressors - 17 -

This is where the
probe is located
Part#

CONTROL SYSTEM
Chicago Pneumatic Compressors - 18 -
 CONTROL SYSTEM
Ref Part Number Qty Description

1010 2202 8420 11 1 CONTROL MODULE

1050 2205 5297 02 1 CABLE GLAND
1060 2200 7028 04 1 TEMPERATURE SENSOR
1080 2202 2108 38 1 ADAPTER
1090 0661 1000 40 1 SEAL WASHER
1100 6256 3982 00 1 WIRE HARNESS
1120 2200 7028 03 1 PRESSURE SENSOR

Chicago Pneumatic Compressors - 19 -

 CANOPY
Chicago Pneumatic Compressors - 20 -
 CANOPY
Ref Part Number Qty Description

1010 6275 6068 00 2 BRACKET

1020 0129 3115 00 4 RIVET
1025 6275 6127 00 1 PANEL
1030 6275 6128 00 1 PANEL
1035 6275 6075 00 2 CORNER
1050 0129 3270 33 8 RIVET
1060 6275 6070 00 1 PANEL
1070 0129 3115 00 3 RIVET
1080 6275 6071 00 1 PANEL
1090 0129 3115 00 3 RIVET
1100 6275 6072 00 1 PANEL
1110 6275 6073 00 1 DOOR
1120 6275 6115 00 1 PANEL
1130 6275 6132 00 1 PANEL
1140 6275 6114 00 1 PANEL
1150 0129 3270 33 6 RIVET
1160 6275 6133 10 1 SUPPORT
1170 0129 3115 00 7 RIVET
1190 0129 3270 33 3 RIVET
1200 6275 6098 00 1 CORNER
1210 6275 6112 00 1 PANEL
1220 0129 3115 00 4 RIVET
1230 0129 3115 00 3 RIVET
1240 6275 6113 00 1 PANEL
1250 2205 1111 80 1 GRATING
1260 0129 3270 33 2 RIVET
1270 2200 7302 47 4 STRAP
1280 2202 2600 65 1 FILTER PANEL
1290 0129 3115 00 3 RIVET
1300 6245 3417 00 1 FRAME
1400 2205 4315 10 2 LOCK
2205 4315 11 2 LOCK

Chicago Pneumatic Compressors - 21 -

 ELECTRICAL CUBICLE (INVERTER) 26-27

Ref Part Number Qty Description

2005 2 FUSE HOLDER

2205 4129 05 CPVS20/25/30
2006 3 FUSE HOLDER
2205 4129 06 CPVS20/25/30
2007 2205 4170 19 1 FUSE LINK
2008 2205 4170 21 1 FUSE LINK
2010 6 TERMINAL
2205 4194 24 CPVS20/25/30
2011 3 TERMINAL
2205 4194 25 CPVS20/25/30
2012 3 TERMINAL
2205 4194 26 CPVS20/25/30
2025 1 TRANSFORMER
2205 4139 13 CPVS20/25/30
2026 1 TRANSFORMER
2205 4139 14 CPVS20/25/30
2050 1 CONTACTOR
2205 4191 65 CPVS20/25/30
2060 2205 5297 04 1 CABLE GLAND
2061 2205 5297 05 1 CABLE GLAND
2062 2205 5297 02 1 CABLE GLAND
2063 2205 5297 03 1 CABLE GLAND
2064 2205 5297 00 1 CABLE GLAND
2065 2205 5297 01 1 CABLE GLAND
2070 1 STOP BUTTON
2205 4189 04 CPVS20/25/30
2071 2205 4189 01 1 CONTACT

2090 1 INVERTER
2205 4867 31 CPVS20/25
2205 4867 30 CPVS30

Chicago Pneumatic Compressors - 23 -

 ELECTRICAL CUBICLE (YD)
Ref Part Number Qty Description

2005 3 FUSE HOLDER

2205 4129 05 QRS20/25/30
2006 3 FUSE HOLDER
2205 4129 06 QRS20/25/30
2010 12 TERMINAL
2205 4194 24 QRS20/25/30
2011 6 TERMINAL
2205 4194 25 QRS20/25/30
2012 3 TERMINAL
2205 4194 26 QRS20/25
2205 4194 23 QRS30
2020 1 PHASE SEQ.RELAY
2205 483706 QRS20/25
2025 1 TRANSFORMER
2205 4139 13 QRS20/25/30
2026 1 TRANSFORMER
2205 413914 QRS20/25/30
2030 1 OVERLOAD RELAY
2205 4158 27 QRS20/25
2205 4158 26 QRS30
2050 2 CONTACTOR
2205 4191 68 QRS20/25
2205 4191 66 QRS30
2055 1 CONTACTOR
2205 4191 67 QRS20/25
2205 4191 67 QRS30
2060 2205 5297 04 1 CABLE GLAND
2061 2205 5297 05 1 CABLE GLAND
2062 2205 5297 02 1 CABLE GLAND
2063 2205 5297 03 1 CABLE GLAND
2064 2205 5297 00 1 CABLE GLAND
2065 2205 5297 01 1 CABLE GLAND
2071 2205 4189 01 1 CONTACT

Chicago Pneumatic Compressors - 25 -

 We are committed to your superior productivity through interaction and innovation.

Chicago Pneumatic Compressors - 26 -