eur, National Institute of Technology, Silchar End-Semester (UG) Examinations, November- 2019 ject Cade: ME 401 Subject: Industrial Engineering & Operations Research se Department: Mechanical Sees Total Marks: $0 Puree in he righ hand margin indicates full marks forthe quenton Answer any five questions 1. a) What is an inventory and what isthe need of controling inventory? 2x 5=10 ') What is Break Even Analysis? Write the importance of the analysis, ¢) State the principle of ABC analysis. 4) Show the difference between an Activity on Arrow (AOA) network and an ‘Activity on Node (AON) network ) What isa work study? 2. a) What is a critical activity? What does it indicate? 2 +b) What is Operations Research? 2 ©) A Clay craft steres manufacture and sell clay cup and plate, The stores use two primary resources used by the company, which are clay and skilled labour. The two Products (ie. cup and plate) have the following parameters for manufacturing and ener the following revenue per unit - Product Labour (hvunit) [Clay (Ke/ unit) | Revenue (unity Gp ti 3 0 Seen ieese[2s0 There ar 40 hous of abour and 120k of cla available foreach day. Formulate the Pehle ane poganming mol Cate the how mary cp ad plas 0g produce each day te maximize profi 3.4) Whats forecasting? What iit requirement in inventory cont? 213 Disease principle of exponential smoothing method. State the significance of smoothing constant ait ®)AMilk shop has recorded the demand for a packed bter milk uring the 8 weeks as shown below: Week [1 week of Nov [2# week otNow —[1@———— [3% werk of Nov [24 [4S week ofNow [27 ———— [veskofes | week ef Dee 37 [37 week ofDee 137 ——— 4° week of Dec MM Celt aves average Yori dta To oecst demand forthe next week Calculate a weighed average forcast forthe next wee, using a weight of 0.6 forthe most-ecen data and weighs of 0.3 and 0.1 for successive older dane M. 3ithin the company. The particulars of the Paha i wufactured within tt 8) A product is to be man 4 y presented below- Demand rate = 37,000 units/year Production rate= 73000 units/year Set-up cost = & 260 per set-up Carrying cost = % 28/unit’year Find Economic Batch Quantity (EBQ) by sets the EOQ mode. Also sate the difference between the P ang Q system inventory? Bqa7 is quali ifeent quality contol tos? How th tis quality? What are the othe case ag ‘ Eee oceans quality control? 5 ») Whats the purpose of maton suly? How cycle graph and hrono-ycl graph can 5 ‘be drawn? F 6, a) Consider the following data ofa project in wolving 8 activities f Activites] Predecessor Bani ) | Optimistic] Most time Vikely time x = 3 6 B = 5 (aesti c x q 5 D B 3 5 fe a 4 3 F cD 3 3 ¢ CDE 3 6 4 F o 3 @) Construct the project network. (Gi) Calculate and mark the EST and LST inthe Project network diagram, (Find th expected duration and variance ofeach ati Figure in the (2) Justify the imports ‘b) Whats a perform, (©) What is Therbiigg (@) Suggest a suitable (©) What is a flow tin (@) Draw an operation ‘An operator fixed a r machining device, transported to polish After thatthe werkpis (b) What is a plant Justify (© Why mass produ influence the preduct (@) A work sampling to estimate standard ‘number of observati working activity. Tr Consider the average ‘% of normal time, (b) During a work sa (60 %, Calculate the 42%,National Institute of Techn« ology, Silchar ‘Mid-Semester (UG), Examinations 's, September- 2019, ss ME,1401 Subject: Industrial Engineering & a Operations Research » Department: Mechanical pea Duration: 1 hours, Total Marks: 30 Figure in the right hand margin indicates fll marks forthe question Alll questions are compulsory (a) Justify the importance of work study in Industrial () What is a performance rating? (6) What is Therbligs? Show the symbols for grasp and search, (@) Soggest a suitable plant layout for a research (© Whe Engineering, 2x5=10 organization with justifications, flow line? Give two examples of flow line, (0 Draw an operation chart outline process chart) for the following operations ‘An operator fixed a rectangular job on a vice and performed Cutting operation using Amichining device, After the machining operation the em-inishet workpiece was Raed t polishing section, Furher the workpiece was grinded sg inspected, After that the workpiece was packed and stored instore, (©) What isa plant layout? Which type of layout is suitable for ship building? Susi. {© Why mass production system is preferred? How does ™mass production system influence the production cost? (2) work sampling study was conducted for 100 hours in a machine shop in order {hstimate standard time, Total number of articles Produced was 7000 and the total ekg cbervations was 3000, Out of which Tore observations showed not Conant avy. The ratio between the mana als machine elements was 2:1 Consider the average rating factor as | 16 and the rest and personal allowances as 1 % of normal time, ©)Duringa work sampting Operation, it is observed that. 2% Calelte the ‘number of obsery 42 ‘ation for 95% con} ‘Occurrence of an activity ig idence with an accuracy ofNational Tnstitu End-Semester (UG) Subject Code: ME 1401 r te of Technol e-Examiny Subject: Industrial ! es during standard time Galeton? 3 ample 3 resting methods and mention their. pplication, 2 ‘plications of the operation resere? 2 2 a) Atyre manufacturing industy needs 5509 sng oct Of Faw materials tobe used for manufacturing main product. The ordering cost is € 250 per oder ang carrying cost per unit per year is % 25, Find }) Economic Order Quantity 4) Number of orders per year ime between successive order, ') What ae the diferent costs associace With inventory? Dative the expression for ‘minimum annual inventory cost 24264 3. 9) Whats exponential smoothing contan? State its advantages, 3h Y) Whatis contol chart? What oss indicate? 2163 ©) What's the Pareto char? Write he ‘pplication ofthe Parto prin 213 control? 4 24193 7 5 7 2 G F 16 » diagram? "ween AOA and AON with ness ) What sa network dagran Compare between sary ie 6 9) Whatisfnear Programming? Stat its importance baz 2) Fiod the bce feasiblesoluionc linear programming problem Maxinize 2= Fad er othe conaine: 1, dxit2x2 16,4120, and x2>0. Ano find the optimal ‘solution, 8Pe eon PR ren Ende amination, Optimization Methods in Eny irverng (ede - ME 447) Sem 8 Teoh esha eae Full marks- 50 @.1suvetheftining Ly nna Minimise 2" Sr Siete a2 cies dues @2 (Seve hefotlowing LPP probe by using simplex ne Nasinize 2 an ge Mngsimples method Subjctto ms 20 ee" ese whetexjae 0 (©) Justify the answer obtained in 2(a) by solving the problem by using graphical method, Q.3 For the following production table, formulate the problem as linear programming andl solve Products | Machine Time (hours) Profit per | product | | (Rs) [—-* B c ? a {4 2 20 a 3 0 6 R 3 0 1 a Available machine hours per week for A, B and C are 250, 150 and 50 hours respectively. Maximize the profit. Q.4 A beam of uniform rectangular cross section is to be cut from a log having a Circular cross-section of diameter 2a. The beam has to be used as a simply supported beam (the length is fixed) to carry a concentrated load at the mid span. Find the dimension of the beam that corresponds to maximum tensile (bending) stress carrying capacity. Take the depth of the beam as thrice the width 2.5 Find the dimension of a cylindrical container (including top and bottom) ‘mau up of steel sheet to maximize the volume such that the total surface is equal to 50m oR 2.6 (a) Explain the unconstrained minimization method and their classification. {b) Minimise f(xa, x2) = x1 ~ x2 + dau? + 4 x1 20 + 202 with the slanting point (0.0) 10 0Qi Q2 Q3 Qa Qs Q6 erteton Nations earn 20 Reh oon T Full marks- Solve the followin, 1g LPP by usi Maximize Z=5xj-20+8%. oe Subject to 2x; + 2x2~ x3 22 3x1 - 4x23 x24 3x5 $5 x1, 92, 020. (a) Solve the following LPP problem ol by MEE ae oP yy using simplex method Subject to xi + x2= 200 x 2 80 x2 $60 where x1, x2 2 0. (&) Justify the answer obtained in 2a) by solving the problem by using graphical method. Jate the problem as linear For the following production table, formul rogramming and solve. _____-___—1 Prof Machine Time (hours) Profit per product ? P Products (Rs) I B arora for A, Band C are 250, 1 lol Je2 |r Joo | > 50 and 50 week Jnine hours per the profit. ‘Available mac) : hours respectively Maximize section is to be cut from 2 106 hevinga » ‘The beam has to be used as @ simply th is fixed) to carry a concentrated load at the mid jn that corresponds to maxim tensile the beam as thrice the ing capacity. Take the depth of container (incl jlume such luding top and bottom) ae that the total surface is rained minimizal 2+ dx xa + xe? withthe slanting point 10 10” National Institute of Technology Silchar {End-Semester (UG) Examinations, November, 2019 suse Coe MEM? ‘subject: Project Management (Open Elective) cae Department: Mechanical Engineering a seroors Total Marks: 0 grein th right hac margin indicates ll mars for the question ‘Answer any 5 (five) questions. Incase of anv data insufficiency assume suitable values control than making” “Buying involves high risk and strong justify. 0 1 © se whether the above statement is tue or false. Ie false, the project cos asthe following function cost =f(P,7.S) * performance, § stands for sope and stands fr time EXP T 8. P, T wit cost ofthe project in terms of cost management (bo) A projet enpineer has represented where, P stands for trie the corelaton of principle. ent with the projet manager over buying of product PS A rekeductQ. The flowing information fer the progucts avaible. IFyou were the project engincer what shoul Be your choice betes P and 0. It isnot that product P a ee ie of 4 years and product Q has service Iie of 6 years ‘and the project duration is 4 years. 5 Pr Product Q Particulars Cost (in Rs) Cost (in Rs, Capital cost 7,00.060.00 770,000.00 Setup cost 12,000.00 {0,000.00 Running cost per year 5,000.00 5,000.00 Maintenance cost pet Year 7,000.00 7,000.00 ‘Ailiary cost per two years 5,000.00 5,000.00 f Residual value before 23,000.00 45,000.00 (¢ A project engineer has an argu 2. (a), Mention three advantages of MIS with respect to project management onsibilities brings transparency in saanagertent of a project. 3 (b) Decentralization of res] ith two vali justifications. ‘Support the statement (¢) Armeta Investment Ld. wants (0 invests 450,00,000.00 on a project. The project has § aca rate of retum a5 7.25% for of 2 years and 8.15% for more than 2 years { aa saapould be the minimum year of nsesiment 1 make 2 return of Rs. 55,00,000.00 ih three valid points how general audit is differen from detailed audit and $ 3 (a). Explain wi technical audit (8) A project manager wants 1o review the project performs with an external auditing $ teeny, Suggest the manager what types of Drojet audit would be useful for Peteeance evaluation. Highlight two Key points the manager ‘should check before accepting the project audit report. 10 4 Rock Salt Brick Pvt. Ltd. wants to forecast the sales “ofbrivks for the month of January. The the suitable forecasting scheme forthe company ieee information is available. Suggest hives mmanimum absolute percentage error of 37-72% for the sembet bY Page tof proee | and caring three point weighted moving average method (equal weights of I for each ™onth) and exponential smocthing method with a as 0.28, i i is proj d the following cas, A project manager wants investment for one of his projects and Drepared the | flow aaa ae in Fig. 1. He convinced one investor but the investor is demanding a Hscount rate of 3.76%. But the Project manager offered a discount rate of 2.10% The Project manager h: Yer=1 Yeur=2 Year=3 ! Rs. 1,00,000.00 ) ‘Cost, Rs. ( in Lakh) 0 Time (Monthy Fig. 2 EVA plot ofthe projet corer"Ey “~°l9 | Breech, National Institute gp Technology Sitch : End-Semester (Ue) nae SAA, Drcene 2019 Subj : e Sie ME Le °C: Prodece CREED (ney sens Department” mem ne tration: Two Hours Nata Total Sar Figure inthe righ hand margin Otte mart for ern Amower any S Give, Mestions me National 1 Institute of Technology Silehar Mid-Semester UG Examinations, September, 2019 Subject Code: ME 1472 Subject; Broiect Management (Open emester: Seventh Department: Mechanical Engi Duration: One Hour Total Marks: 39 Figure in the right hand. ParEin indicates full marks Sor 1 All questions are compulsory 1. (@) Mention two factors that May affect the proj, 5 With suitable examples, tasks under different roject life fj following list and calcutst ‘he cost and time agains ©f project life. Tasks 1. Goals setting 2. Specifications Customer training 4. Documentation 5. Fe in, Duration (Months) 4 each stage Cost Rs. 10,000.00 Rs. 5,000.00 Rs. 25,000.00 15,000.00 S: Quality assessment Rs. 35,000.00 7. Risk assessment estimation of Peering to XX 1-4-6 ig the critical path YY 125-7 is the crit ir ‘mention the critical p, SS, PTO Page 1 of 2 talues + Compared to Making neh Of the products s * is available Suggest °f procurement # Q is 1,500 univers 'd Product Q at Re, The it an ue in terms of project ne its products for the 7 gle regarding the sales zast for the month of igures mentioned below rethod for the forecast ‘ject cost performance? — 5 Pro————— F| ‘omparing three point ind exponential (project manager want tow diagram as shown, iiccun ree of cxjest manage hee ‘omen whether comment with suitables est i | eae 7+ Be (in Lakh) @ (b) © 3 ©) 1 for each month) State the conditions to be fulfilled by analysis. ‘ ; . A project engineer while preparing 8 Gantt chart fo, project has done the mistake of estimating time o He assumed the time for completion of the activi ets instead of 9 weeks. The other activities A. B, C took 4:5.7 weeks respectively among which activity A sn Activity C has no interconnections but activity A and activn pt activity B and activity D have some interccnnections Although, with the error the project is completed within the customer écadline of 16 weeks. How this is possible? Draw the comrected y Gantt chart. q Define and explain competency and lawful A ettcal path in net, “ 5 Particula, f activity p ty D to be 7 object in ‘connection with a valid contract, Explain risk management and cost Management aspects of contract management, A project en, Bineet has received the following infon 3 ab 4 roject. The customer wants it to be comp] Sp Tesla: Stegest’ the customer shows the possibf completion within the deadline Consider the fol Probability values,i a 2 National Institute of Technology Silchar EndSemeser (UG) Re~ xaminniony December, 919 Subject Code: ME 172 Subject: Project sm gEEME Ope etn Semester Seventh Deparment: Mechanieat Founerng Susie yes aah Teal Marks: sq i Figure in the righ hand margin indicates fll mars fore question Answer any 5 (five) questions, de ciency table ya isc in dts the rk involved in the buyin rocess a Ve esi project management, 1 Press as compared to making reduce the cost of th b) A firm wants to Procurement of the products § ( P and Q. The following informat Products is available Suggest whether the firm should go for s instead of procurement. Th m o consumption of product P is 1,00 is 1,500 univer, The current manufacturer offer Per unit and product Q at Rs, 108.00 per unit ; fa - are st S Cost factors t (in RS.) per year Cost (in Rs.) per year a Raw material 10,000.00 25,000.00" Processing 30,000.00] 30,000.00 Inspection and quality txt 12,000.00 20,000.00 Tnventory 5,000.00 Transportation z 3 Z Meat a April 1050 Festive season May 950 Regular season June 700 Regular season July 680—_Regular season —August__650_Regular season 4) Which type of aut would ead tothe invest Explain briefly the project audit scheme ligation of project cost performance? § PTO Page tof 2a eee — prop fr invent om (Apa as eae day Alp Genesis firm ei Ro 1s forthe ped. Compute te pn over Pe oc he ede: Jain the need for management information system in context 0 project Manageme 4 (@) Blain ! (1) Exp in dis psi of Fk asessmen tOURh projet ayy suitable example Meta Investment nasties i leading firm for analyzing peer Peet The fg Prope fo iene in « group Te propos lowing inna Te ai Peau wenee dixon re of 1%, Comment with valid istic wheter einen ao. a eb, cmp Sutable rate of em ‘making the investment feasible. Initial investment to be made: Rs. 1,00,000.00 Total year of investment: § years Cash i arg On soaiasl aes NEMA) Rs, 27,000.00 (Second year) Rs. 37,000.00 (Third year) 2s, 45,000.00 (Fourth year) Rs, 35,000.00 (Fifth year) Residual value: Rs. 34,000.00 | | Actual cost Rf Eamed value: Rs. 10,000.00 Planned value: Rs 2,50,000,07s [oe /2.018 [8 Fec om, Answer any five questions 1 a) What are the various phases OF project lie eycte? Explain With a suitable Aiagrammatic representation, Pro Pastore 4= f Saran Mae PO ey 9 . The project deve is Re, 100,000.00, required ivesent of forthe investment witha di period of 300 days iscount Jock down oper has foung a Fe oF 1594, arin of RS 75,000.00 fm the jn ; ‘The developer forecasted ‘Compute ROL and AROI forthe investment. $4) Discus the role of forecasting in project management, 1) A projectinvestment fim wants to freeat its revenue ‘month of Je 2018, Use the following information to fo Beneration for the Terast the revenue Method. Assume Month January February — March il saa Generation (inLakh, = 35 4 3 28 3B ‘West nts on ay of te loving 1) Tec aut of poet ©) Cos controin project man 9) vse alyssa pj maagenen S19Cost, Reon ” o 5 Cost, RS. (in Lakny wy Time (Mond) Fie 1: Spending curve with its varions indicators Pro oo a —,4a) Explain im pat Lad. is an Insst rime Ce in India, They have recent pei projet for which they are now investment at 8 ‘equal 1 Rs. 10,000.00 forecast the growth of a company ‘ie and_Exponential Smoothing th forthe period 2019-20. O16 30173018 Peer oe-13. ts 20 westment agency which used to fund tly received a project funding ‘reeds to investigate the potential for Mormation received can be summarized as Tid, has a track record of providing ' total investment of less than or Initial investment required: Rs. 1,00,000.00 Investment lock down period: 365 Days Cash inflow as proposed in the project —Fint Year Second Year Third Ys “Fe 40,000,00 — Rs. 60,000.00 Rs. 65,000.00 ‘The project engineer assets ae soldat the end o feasibility ofthe investment wit “atimaies an additional amount of Rs, 60,000.00 if the the third year. Formulate a decision regarding the ‘annualized ROI, Annualized ROI and NPV assessment Calculate the optimum rate at which the investment can be best ‘returned fo the Invest Prime Pvt. Ltd. 5) What is feasibility study and how itis relevant to project management. by Prepare a comprehensive feasibility report on commercial feasibility of a smart phone manufacturing company who is trying to penetrate into Indian market. {6 Write short notes on any fv0 ofthe Following 8) Project audit ') Real time planning ©) Result based monitoring Page 2 of 2 2x se10 Ab /tve 12018 [Beh Nation Mid Semet ‘Subject Codes ME 1472 Semester Seventh Duration: 1 How Figure nthe righ es Saez 2. Give one example ec 3. A newly joined itn woe wil pe > Patani ee for project completios 4. Future Fabrication suis of at and with project mana ‘with manuf Re 225.0 peru factor. Formulate 6& Mention essenHs [me [2018 [8 Teh National Institute of Techaology, Silchar -Mid-Semester (UG) Examinations, September - 2018 jet Code: ME 1472 Subject: Project Management Sa at Department: Mechanical Engineering Damion 1 Hour ‘otal Marks: 30 Figure in the right hand margin indicates fll marks for the question. Ul questions are compulsory Diagrammatically represent the project life cycle with various salient task under each project stage. Give one example each of contingent contract and tacit contract, t if 3. A newly joined project manager has developed the following Gantt chart as shown in Fig 1 fora project. He has kept float of 2 days against each activity, ‘What will happen tothe total project duration ifthe activity C gets delayed by 2 2 days then the predicted completion time? What is the maximum time taken for project completion? Daration a ae Fig.1 4. Future Fabrications Lid. wants to make a firm decision for procurement of 500 ‘mits of nut and bolt required for ther product X. The product manager along with project manager formulated the following unit cost that might be associated with manufacturing the required nut bolts. They have received a ceiling pice of Rs. 225.00 per unit fom a vendor with excellent market reputation and low risk factors. Formulate a strategy on behalf of Future Fabrications Lid. for making decisions regarding procurement over manufacturing > ‘Raw material: Rs. $0000.00 Equipment: Rs. 30000.00 ‘Labour: Rs. 10000.00 Processing cost: Rs. 15000,00 Post production ccs: Rs. 5000.00 Overhead: Rs, 1000.00 Compute the critical path and total float forthe nodes in the critical path ofthe 743, ‘network shown in Fig, 2. Fig.2 Mention essentials ofa valid contract.g 4 2018 [DICH Js [Me [2018 | tute of Technology, Sichar Oo Examinations, November. 2018 RAE adl Set ntl Engineering Operations Subj Ce: esearch Department: Mechanice ae Total Marks: $0 Can eR rece indices full marks for the question, ri oe ~ Figure inthe right Answer any five questions Assume any data if missing 1a) Discuss the formulation of east squares method for trend determination of time series data. 4 lowing data has been collected for 10 consecutive years, Ce Sea following series by exponential smoothing method taking smoothing constant as 0.3 6 [er 0 > ‘Act. 1s ] ‘emand (kh) | 2. (a) Sut the fanetions of Production Plan ng and Control in brief, 4 (A generator manufact tree Tites 2400 casings per year uantity purchased is 3 3000 units. If the ing c0st is RS.100/- per order and carrying cost is 24%, in ‘jg . ‘i) umber of orders to be placed in a year it)Annual inventory cost "Suggest whether discount isto be availed or not, "Ger iterval, when a yea contine 300 days Pro ‘dustrial Design (FID) «chanical Engineering Total Marks: 50 question, belt drive. [5] B) 2 sitcular cross-sectional che beam having high 6 [4] ‘manuiacturing (DFM) ‘ [4] ‘ng 10% discount rate:fine inv hat is annual usage cost of ive, Jefine inventory. W! | ot enti 3. (a) set the P-type and the Q-type inventory Policies jy, y? i detaiy, with necessary diagrams. a (b) Discuss the procedure of product development with Necessary block diagram. 4 4(a) Distinguish between CPM and PERT. i (b) A small scale industrial unit consists of 6 activities aS given below- : Activity Time (in days) | Post Operation | A ) = B 6 i Cc 5 B D 4 A E 3 D B £ Gi | i) Draw the network diagram. ii) Calculate EST, LST, EFT, LFT, and the floats. iii) Mark the critical path and find total project duration. 5.{a) State how linear pro; gramming problem is formulated with an example. 2+1=3 (b) Using graphical technique, find the basic feasible solutions to maximize Z= 2x143x9, Subject to the constraints: x}+2x> < 6, XItX2 $ 5, x12 0, and x2 > 0. Also find the optimal solution (Note: Graph sheet need Not be used). 7 Write short notes on the following (any two)- sisal (i) SIMO chart (ii) Long term Capacity planning (iii) Ishikawa diagram tenes— 56 3 National Institute of Technology, Silchar annette (UG) Examination, September 2017 ict: industrial Engineering & Operations Research je dps: Brtch: Mechanical Engineering vena Elective - 1) ation: One HOUT ‘Total Marks: 30 (alt questions are compulsory) a “Assume any data if missing 1c) What is produetion planning and control? Discuss briefly the ee Eee Mat Por production planing and contol 246-8 10 (b) What is a plant layout? A plant layout is a unique feature of a Vand the maximum What uring system discuss briefly with example. 14425 the pressures and >, What san inventory? Diseuss the various types of inventory ‘Ge ee Fm] ni their associated costs. Discuss the simple EOQ model of 100°C respectively inventory management. 243438 10 34@) An organization which has an_annual demand of 10 lakh 5 At ofan item follows Q-type inventory policy. The cost of unesing is Rs 12.5/- per order, unt price is Rs 10/-, and cost sto ignition system 5 The past lead times are 15 days, 25 days, 0 days, and 17 days. The probability of in lead time is 16.67%. Find 24355 5 of carrying is 25%. 13 days, 14 days, 3 occurrence of maximum delay out the EOQ and the ROP. ry which produces only one item sells it for Rs 12.5/- . rking of hydraul? (b) A factor unit. The fixed cost is Rs 60,000/- and variable cost is Rs ut the breakeven point sales volume and 5 7.5/- per unit. Find o1 the number of units to be produced to earn a profit of Rs 4 Mowing results 12,000/-. = 6 bar, torque = = 43 MIlkg, Co ng water tempe 20° C, Mean st ip. bpan specific heat of water = aigklikg K Find the i mo Uy reper ©! heat of exhaust gas = ! kikg K, S ice sheet for the test in the phenomenon ofc up a heat balan' kf gine and & q mbustion in Cle 6. Describe with suitable diagram t ‘on detail the various stages in it.te of Technology, Siteh: ‘aminations, Nov-Dec’ 2057 adustrial Engineering & Ope Fn Subject Codg Mt Semesters 7"* p Na mt hand MOTE Total Marks: 50 in indicates full marks for the question Department: Mechanical ental Elective ~ 1) Figure inthe" Answer any five questions eccii assume any data if missing forecastin8? Compare between short term forecasting and ive the expressic ps jong term forecasting: 1+2=3 1" «, s following data has been collected for 10 consecutive years. oe Pea the equation of trend line using least squares method and and the maxin epremneon3. °C ency, The pre Seana; see tt iceeis Iau 1s 15 ie 15 100°C # = (Lakh) 7 4 ) Write down the steps involved in stop watch time study. urement study was conducted for 100 hours in a which no working activity could be noticed for 400 observations out of 2500 observations. The ratio between manual and machine elements were 2:1. Average rating factor was estimated as 115% and total number of articles produced d the standard time considering rest and personal was 6000. Fin allowance as 12% of the normal time. What is method study? Discuss the procedure of method study (a) using suitable flow chart. (b) What is a micromotion study? Explain the micromotions taking an example of an operation. 2.@ (b) A work meas machine shop in ari =4 , What are the:steps in the formulation of a linear programming? 2 PTO ji ~92 heat of exhaust gas = | kl/kg K, Specific heat © Wh? up a heat balance sheet for the test in gram the phenom f water = 6. Describe with suitable dial enon of combustio rking © Nowin! =6ba =p ng 20° | 4.18 ki/kg K Find nin Cl ento be machined on three Mach takes 10 hrs on machine P, 6 h "ine 1) ys A ani ete R produ pine R. Product B takes 7,5 47° rools Ps ee and 5 hes (ny two 5 HS ON Fe Q and 13 hrs on machine jn on Q machine chine tools P, Q, ang p machine Pr available O° the machi Q, and R ‘ respectively. The prog. shining {im hnrs pet wee Prody pa 4 hrs and oy Wes 60 pet product A, and Rs, 7) ws contemplat Prsate a linear programming model for the above em hically. What roduct B ¢ feasible region Brap! ate vole ant Be ns to the above problem? Etim asic ar simu roduct mix for maximizing the Profi, wah sheet need not be used). (Note: ERT and CPM. 5.(a) Distinguish the features between PI fea ject schedule has the following characteristics- (b) Apr) Task Predecessor (s! Duration (days) Task a P 6 i 5 co ‘ D 4 . E B > F c it @ D i H E e 1 F 10 J G 10 K 1 i. L JH 10 ; M K 6 N LM 9 Construct a network and find the critical path. Also determine total project duration, EST and LFT, and total float for the network. 6. Write short notes on the following (any two)- @ Flow process chart i) Short term capacity planning (iii) Any one QC tool takeamie itute of Technology, Silchar National Ine\G) Ke Examinations, Dec’ 2017 soacsemens Sct: Indusiel Engineering & Operations Recah Sones “Foal Marks 30 Duration: Two hous; | margin indicates full marks for the question = TIF Ry peperuiuiy vs wrens ee wimental Ele hai Figure in the right answer any five questions ound “Assume any data if missing Derive the tial smoothing constant method ales forecasting? Exponen Ee 1.(a) What is s ‘tion method of forecasting 143 =4 id time decomposi : 2 Jes in a shop in four consecutive months are given as a (b) The sales of YFG. "Exponential smoothing constant method with a nd the 10, 68, 8 oe 0.4 is used in forecasting. Determine the expected ae smoothit ae ith. ick . number of sales in the next mont : : a 10 8D (2) Explain what is work sampling? 3 )) The elemental times in minutes for four cycles of operations g using a stop watch time study are given below- Element Cycles (in min) | me 1 2 foe et T 1.50 1.50 1.30 | 1.40 | 2 2.60 2.70 2.40 | 2.60 | 3 3.30 3.20 3.40 | 3.40 | 4 1.20 1.20 ewe. 20; 5 O'S 0.51 0.52| 0.49 | Calculate the standard time of operation for the following conditions- iv) elements 2 and 4 are machine elements, » v) for other elements the operator is rated at 110%, i) total allowances are 15% of the normal time. 7 P.O heat of exhaust gas = | kJ/kg K, Specific heat of water = 4A8kMKg up a heat balance sheet for the test in kJ/h. + / pi ee aE thepetween HOW dingram and flow process ch, 3 y comp’ F ; rt ta) ethod study pl yas? Where jg it used? Discuss brieg, : {ERDB™ Y the spat 1S py wha sant he utility & onl ae AON : ; (or -vities is shown in th by, by A proiect on table below, (Acti ——Gptimistic time | Likely Peatiae~] : d | time time ) 7 ~ 1 ee i eee 1 5 14 5 04 “ fo Sea ie Draw the network diagram. ii) Find the expected duration of the project and also its variance. ih iii) Calculate the earliest ti and slack for each event. 3.(a) What is linear programming? State its utility. » (b) Using graphical technique, find the basic feasible solutions to maximize Z= 3x:+4xa, subject to 2xi+3x2 < 16, 4x1+2x2 < 16, x1 0, and x22 0. ‘Also find the optimal solution. (Note: Graph sheet need not be used). me and latest time at each node 5, Write short notes on the following (any two)- ye (i) SIMO chart : (ii) Long term capacity planning (iii) External customer and internal customer. ~ eR— National Institute of Technology Sit Mid-Somester (UG) Riaminatioa (heptember- 201 7" ) ‘Somostor : 7th Branch: Mechanical atta $1 Poe nage Answer all questions. Matimum Marka: 30 Figures in the right hand margin indicate full marks for the quest + arte projet ifomation given inthe abl below + [te [tm [ty | tmmed oy A 5 = [~B_] 21s | 14 Lise fomeietaleas|e7 i ass 0ti [29 B E13] 9 [27 rn F_|7]13]31 E G@_/s/uji7 D > H [2[5]14 C (a a GH ie the val (@) eee value of expected time, standard deviation and variance of each Identify the critical path and find th ®) ey critical path and find the length of the critical path or the total project (©) Calculate variance of the critical path. (4) Calculate the probability that jobs on critical path will be finished by 38 days. {¢) Calculate the approximate probability that the jobs on the next most eritical paths will be completed by the due date of 38 days 0 Ite rt due date changes to 35 days what is the probability of not meeting (@) Estimate the probability thatthe entire project willbe completed by the du date of 30 days. (hy Find the due date which has a probability of 96% (i) What is the probability that event Swill be completed 31 days after the start? > (j) When will the project be fully completed? 2, Describe different stages of Life Cycle of a Project. [10) (0) 3 Compare the costs if money is worth at 10 % on the basis of: (i) Present Worth Analysis ii) Annual Cost Analysis apitalized Cost Analysis [Machine A [Machine B [First Cost IRs. 15000 _[Rs. 18000 [Estimated Life 20 years _|25 years [Salvage Value IRs. 2000 _[Rs. 3000 [Rebuilding tthe end of every year [Rs. 1500__|Rs. 1000 | [Annual cost of operation IRs, 4000 Rs. 3000 [Annual Benefits from production 00 aeennssneeeeTable 1; Table of t 9.0008 0.0008 (1 TTD [ieee eet 0032 Soo 3 r— i 0.0030 9.0029 | o.002m 9, 020 xp SATIONAL INSTITU 3s * Soo 0.0030 | Ooms 0,27 SD SEMESTER EXAME a7 ome, bons 0.0052 | O.001 9:37 EVENTH SEMESTS 36 | Ses Sour — 0. oes | 0. — COURSE ED 3h eee 0.0004 0.0001 | 0.0089 ona TIME: 2 HOURS 32] om ore ae geet Goer | osise bots Fagen ith 31 | Aor o0zzs 00217 | OF {0356 —0.0750-|-0.0244 —p-p— 1 National Institute of Te Ht Sear [eae Bote | omen wis | want soar See " ome | onme 200% | ogo: Canes | nase fost! poses of oles Be am aout | Posie 0.0505 | 0.0498 0.0485 | 0.0475 0.040, Production engineering by 16 Gosas_| 0.0630 0.0618 | 0.0606. eee 0.0582 0.0571 - 3. 2 eet 0.0749 | 0.0735 0.0721 | 0.0708 0-054 —¥ 2. Consider a project netwo trey COTTE Fonts 0.0901 | 0.0885 0.0860 | 0.0853 0.0535 ee = a ans 0088 | Otons o.t07s | 0.1056 0.1038 | 0.1020 0.1003 # Tommetia 31} |) Orsi oars 0012 | Giga azt | 4951 0.1230 | 1210 0.1109 A i Siar Stake ime | Ca Gttos | cuses Otaao | otaae Otay 3 a 0 || Sissr_ossen utes | Otte otras | O17 O16 |-O150— ote —p | ED ¢ Bearer one gaoet | 2osa 0.2005 | O1977 0.1909 | 0.1922 0.1604 iy af 21] 029 O3ee agsse | nazar 0.906 | 0.2268 0.2296 | 0.2206 O27 5218 Si) seme om mee |taer game | ozs Guu | bine SI fale z 26 || 0272 G.a0s0 _oso1e | ose: 0.2046 | 0.2012 0.2877 | 0.2843 0.2810 om, F e + 0. 0 | o.s36d 0.3238 [0.3192 0.396 — parr a “3 || oana1 0.3783 0.3745 0.3632 0.3594 | 0.3557 0.3520 pat = “ Sileeetstamers Bem css ss Sal = Saco 2 i Sno || t000__ 0.4960 0.4020 easor_ ore | 47a! oes O20 Z 32 |p Ssoe ostse ose Soulisses [loses osra oS] 2) Draw the Proj $3 |] Osis cass Osert Seose 0.5103 as| 03 |] osm zr 0.6255 0.6433 0.6480 oselt b) Determine the 3 perenne Bese ee Me ee poe pest a tries i se ae ae @) Pd te coe Os || cress o7e10 o:7930 en 8! hie te gen oie ees tee Sara Spon of 11 || 08643 0.8665 0.8686 oss 0800) would 12 |} ose 0.8809 Ones 7 the am a ee 0.9147 0.9162 0.917 ly’ = ea moss: Si z es mer io) : A iz oT 7. Discu 2 Baws sess aot “ ©9911 0.9913 0926) | SX c a Goes SE ae bas q ae orem | 2 SS wri : Pease: Sie : 3 co : 32 1.9989 0.9990 -Yen rrr nem UTE OF “TECHNOLOGY SILCHAR ATION ae oH.) NOVEMBER - 2017 SEI JANICAL ENGINEERING) SEVENTH (a, Project Management (Open fe ae SIME: 2 HOURS ME KIMUM MARKS: 50° farks: 0 : HOURANY FOUR Que including Question No. 1. ers ithe ig ane ard" indicate marks z » question 1. National Institte, OF Technology Silchar is in the process of (20) : recttls Godre} & Boyce Ltd. in regard © entering into # purchase of office furniture worth Rupest two crores for the new ¢ of Ogineering building. Prepare ‘the contract document. producti© network with the following data: 19) Project Network. aera b) Determine the earliest starting time: c) Determine the latest starting times for d) Find the critical path. a) Draw the 5 for activities 1 &I). activities G and D. ‘ized at the end of 7 years through [5] 3, (a) Calculate the amount reali > caval deposit of Rs. 1000 at 10 % ‘compound interest. What would the amount be if interest were compounded gement 9 semiannually? a [Turn over] aust 28 pe add 7. _ Discuss in brief the various investment feasibility criteria you KNOW: g. Whatisa project life cycle? Discuss various project appraisal techniques : + employed for the ejection of a project saeite short notes on any two of the following: 5(b) Write @ memorandum to your Sup SUPErVis¢ project being 3 weeks late and asking for ex an ex ‘008 ten fying 0007 4. (a) ABC Company purchases a machine fo lon,” Your har estimated salvage value of Rs. 10,000 Ae 0,000 ls el years. Calculate double declining ee 4 Useful 1 It hag a wOIs (0025 the depreciation, book value at the beging erection °F five ng an % 0034 0045 oe d end one 0060 Lach es (b) Define a contract and explain. 0136 Define a project and di 0174 i iscuss variet i ee ty of projects, b5 0281 in keke Uh 0436 0537 0655, 0793 0951 1131 1335, 1562 1814 .2090 -2389 -2709 -3050, 3409, 3783, 4168 4562 4960, 5040 5438 1.5832 1.6217 1.6591 (6950 1.7291 1.7611 1.7910 1.8186 vea38 1.8665, ).8869 2.9049 .9207— [National Institute of Technology, Silchar Speclal Examinations (US), Joly-Auguet 2017 ge MEAT coe M Department MF subject Total Marks: 80 ‘Semester Hours Santon THe igure in the right hand margin indicates full mark forthe question Answer any eight questions - pss consising oF72tvites is shown in the table eho ‘Optimistic time Draw the network and find the expected duration ofthe project. ‘What isa trend line? The following data has been collected for 10 consecutive years. Find the equation of trend fine using least square method and also ‘estimate the sales in the 11" year. MsnTsa6 7 6 9 10 ‘Sales eon we Db Ww Ge I (6 IS (Lakhs) Diseus the required traits ofa successful project manager. ‘What is project management? Discuss the phases of project management in va js project audit? Discuss the various components of project audit. hati project cost contro? Discuss the techniques for project cost control. Discuss in brief the various investment feasibility criteria you know. What isa project life cycle? Discuss various project appraisal techniques ‘employed forthe selection of a project. Write short notes on any two ofthe following: 2) Project planning ») Project management process groups ©) Project organization is Subject: Project Management 10 248-10 10 248=10 248=10 34710 10 149-10 5+5=100 ] National Institute of Technology Silch: Mid-Semester (UG) Examination (September. 2016) i Branch: Mechanical Engineering Semester : 7th ' Sub. Code: ME 401 , Sub.: Industrial Engineering & Operation Research ion: 1 Hour ' t i Darafine fs a Answer all questions, Moreen Marka: 30 Figures in the right hand margin indicate full mar ks for the questions 1. For the project information given in the table below. [10] [ Event | t. | tm | t | Immediate Predecessor meee ee e5-2[-8 EE B ]2|5]14 = (a sy 7 B D 15 1 I { 29) B Ew | 3h 9 [27 A F 7} 13 | 31 E ~G. + 5_[ 11.[ 17 D ee 5 Ad 4, ie Absodbirs Ju Porl 2,8 2GH %D — (@) Calculate the value of, expected time, standard deviation and variance of ach activity, (b) Identify the critical path and find the length of the critical ~ pathy or the total'project duration. : ah ont (c) Calculate variance of the critical path. (d) Calculate the probability that jobs on critical path will be finished by 38 days. ; (e) Calculate the approximate probability, that the jobs on the next most critical paths will be completed by the due date of «ini 38.days, Peon untae Woireee ¢ (f) If the project due date. changes, to 35 days, what, is the probability of not meeting the due date? jiu, (g) Estimate the probability that the entire project will be completed by the due date of 30 days. (b) Find the due date which has a probability of 96%. (@) What és the probability that event 5 will be completed 31 .. days after the start? @) When will the project be fully completed? 2 * @ Distinguish between product layout and process layout [Tum over]ante A, Be ee hier aing On 4, Ie qyacomeatt Hat 8 ULE rch por ON He Matty 7 aon 1 Hh fo warehouses 7, QO, R and pert ‘8 tl 38) 17 Hid ber ney plied The cost or ine? ve oduct from any plant A,B, ¢: ber ion of T unit orpand Sis given as below = How should the units be transported to minimize cost? % to supply 400 units of product every Monda 3. (a) aia He gets the product at RS.50 per unit het Ae i mi . The cost of ee {nd transportation from the nfacturer is Rs:75 per order. The cost carrying inventory 75% per year ‘of the cost of the: product. Find tHe economic iN 7596 ae otal optimal cost (including the capital cos) ' rane, odt bart bas od oy i 0) far footballs in Camival shopping mall are, being { analyzed. The data for, last, few, weeks pelow. «.., igaisita no dof tet are given in the table y yibdedcad 3 | £st oO P7] 3 | ae oh 5 |170|109 149] 130 150|1453| J 4. Stat With eek et FF oisb oub od oe nq 5 ond dloidve asl stfartiys ou tye * Hus wi we 2 oso ted) vilied: ' 7 x ee dint od togjait on MOT Cee DAR WITS, itn fial Institute of Technology 8) (UG) Examination (November 216 scene Branch: Mechanical Engin pub: Engineering & Operation Ress’ jesaarch Matimam Marks: $0 Nation get semester 7th 4 urs a Answer any five questions, Duration: pagares 2 FE righn hand margin indicate full marks for the questions for window frames ; 1. (a) Anna eco tains conti P.300 fe Siac til eae foiding cost 12 S.40 Pet frame per year. The poe gs eating #0 offer 2% discount if the order quantity is 1000 a * more, and 4% if order quantity is 2000 or more. % z Find Economic Order Quantity. ii. should be the order quantity for minimum cost? iii, Find difference in Total Inventory Cost for the onlened quantity ys Economic Order Quantity. a i’ meant by, Quality? What are th i DO ith quality? Show the pares: Paes PI cost of Quality vs Increase in Quality Level. products A and B are to be machined on three machine tools, [10) a ‘and R. Product A takes 10 hrs on machine P, 6 hrs =“, ; ine Q and 4 hrs on machine R, The product B takes 7.5 hrs on machine P, 9 hrs on machine Q and 13 hrs on machine R. ‘ning time available on these machine tools, P, Q, R are ively 75 hrs, 54hrs and 65 hrs per week. The producer contemplates profit of Rs. 60 per product A, and Rs.70 per product B. Formulate LP model for the above problem and show the feasible solutions to‘the above problem? Estimate graphically/ ometrically the optimum product mix for maximizing the profit. Explain why one of the vertices of the feasible region becomes the ‘ptimum solution point. (Note: Graph sheet need not be used) (Describe the considerations made while selecting a Pre- [5] termined Motion Time System in a particular industry. AF (ii i i [Turn over]Af material ay Srey the FoHOWAME tail pj (sy one \ & tn at { | eo on " ir we have 10 produce 400 units of X, Find Gross requirement of Cand D. " i pen in hand: A — 200 units,B — 300 units «Scheduled Receipt: C — 180 units. © 4 (a) Write the difference between MRP (Material Requirement Planning) and JIT (Just-in-Time). ‘ i {5} (b) Write a short note on Effective Therbligs. i i 5 5, (a) Enumerate the advantages of Work sampling. > 5} (b) Define: (i) Acceptance Quality Level (ii) Rejection Qual; Level (iii) Producer's Risk (iv) Consumer 's Risk (v) Aver Y {3 Outgoing Quality ORM ics oa 6. (a) A process was set to produce rivets of 10 mm len 32 pieves made by the process wert found eas (4 following lengths (in mm), sub-grouped for group si = where Ay=0.729,Ds=0and Dy= 2.282, Sort » 5 6 8 9 10.0 | 10.1 [9.9 [10.0 | 100) 108 %8 t 10.0, 10.0 | 9 119.9 4.10.1 | 10.1 | ee ocean er i * If the 5 on . > rat A “hae hi ss snlecemsiion| control, discuss what Bie the control chart viable? following in pres basis for classification of the pear panes (i) ABC (ii) FMS) of Technology Silchar National Institnts mination (November — 201 $ ster wo Branch: Mechanical Engineering Ead-Seme gub.: Industrial Engineering Ke Operation ee Semester 401 e jaximu 3: Sub. Code: Hours — jnswer any fe questions. Duration: and margin indicate full marks for the questions. ne right i figures in hE oe window frames is 10000. Each frame. (°] Annual dem d ordering cost is Rs. 300 per order. Inventory 1 ost Rs, 200 ane 40 per frame per year. The supplier is 6 i quantity is 1000 or c £ holding COS” 2 96 discount if the order et ie - % if order quantity is 2000 or more. a Economic order Quantity. What should be the order quantity Find difference in Total Inventory c ‘ost fol 4 quantity vs Economic Order Quantity. the various costs [5] meant by Quality? What are the relation between for minimum cost? r the ordered What is ! my ©) Witeated: with quality? Show th Cost of Quality vs Increase in Quality Level. 2. Two products A and B are to be machined on three machine tools, [10] P, Qand R. Product A takes 10 hrs on machine P, 6 hrs on machine Q and 4 hrs on machine R. The product B takes 7.5 hrs on machine P, 9 hrs on machine Q and 13 hrs on machine R. The machining time available on these machine tools, P,Q, R are respectively 75 hrs,54 hrs and 65 hrs per week. The producer contemplates profit of Rs.60 per product A, and Rs.70 per en Re LP model for the above problem and show are pee the above problem? Estimate graphically/ ain mE = opamum product mix for maximizing the profit. optimum solr es of the vertices of the feasible region becomes the * (9 Deseris Point. (Note: Graph sheet need not be used) determined koe erations made while selecting a Pre- [5] conor Time System in a particular industry. : [Turn over]——=— ~~ 7 : ; ’ terial: . | ) Study the follows bill of mat im (b) 7 : | produce 400 nits oF X, Find Gross requirement have (0 a area snhand: A — 200units,B — 300 units 3 aa ee Reoeipl ¢ = 180 units. « Sc difference between MRP. (Material Requiremeny i ; oe and JIT (Just-in-Time). ‘ Write a short note on Effective Therbligs. ' Gas the advantages of Work sampling. i) 5. @) . (i) Acceptance Quality Level Gi) Rejection Quality 15 wei & Producer's Risk (iv) Consumer's Risk (v) Av erage & Outgoing Quality A process was set to produce rivets of 10 mm length. The first : 6. og pieces made by the process were found to have the following lengths (in mm), sub-grouped for group size 4, where Az= 0.729, Ds=0 and Dy= 2.282. SES ea aitieait oa noises 4.7 | 8 | x f99 [99 | 10.1 | 99 | 99 | 100 }10.1 (100) [a [100] 99 | 10.1} 10.1 [10.1 99 | 10.01 1001 x5 | 100100 {100199 | 10.099 | 10.0 [100] x| 99 | 10.0] 100/99 [99 | 99 | 101 10.1 | (@) Plot and R control chart for the process (b) IF the process is not under Statistical control, discuss what A Steps should be taken to make the Control chart viable? "Fil fom and expan basis for classification of te senorY contro systems i) ABC (i) FMS RRR