Professional Documents
Culture Documents
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This instruction is for using and servicing of high pressure compressor, type
TRIDENT KLASIK 200
Series – from year 2000
Output – 200 l/min, overpressure 200/300 bar
Electromotor input – 5,5 kW
Air clean according to DIN 3188
Contain
SAFETY RULLES 3
GENERAL PROVISION AND TECHNICAL DESCRIPSION 4
OPERATING WITH COMPREESSOR 6
COMPRESSOR SERVICE 7
· STORING AND MANIPULATING 8
· ACCESSORIES 9
· SUPPLEMENT 10
1) Electrical connection schema
2) Pipe schema
Label sample
Production number
00 11 045
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I. Safety rules
1. Don’t input the fork plug of input electric wire, unless the CENTRAL
STOP switch of the fuse box is in the lower part.
- Green fuse indicator is off.
2. Make sure that the input electric wire is not damaged or extend.
3. Input wire must not lie on oil, gasoline or other kind of dirt’s.
4. Power source must be in secure electric circuit, and use only power
source for fork plug at the compressor electric wire.
6. It is forbidden to manipulate with fuse box, the producer had set all
parameters for safety run of the compressor.
11. Before leaving the working place, plug out the compressor cable
and turn off the electricity.
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II. General provision and technical description
Compressor: compress air to fill pressure bottles, breathing apparatus and other
devices, by healthy air. Compressor can be used in temperatures +5° C to +30° C, in
good ventilated places.
Technical description
6 9
1 Basic frame
2 Compressor 8 5
3 Separators
4 Filters with filtration refill 7 4
5 Pressure distribution
6 Suction air filter 2
7 Electromotor
8 Fuse box 3
9 Cover
10 Reverse valve
1
12
11 Pressure valve
12 Releasing condensate hose 11 13 10
13 Oil gauge
Compressor: contains compressor unit and electrical unit, based on same basic
frame. Torque moment is transfer by v-belt. Driving unit is under cover, basic frame
have rubber springs to eliminate vibration.
Compressor unit: three cylinders, three grade, with Safety valves on each degree.
Suction air is cleaned from dust and dirt’s passing the suction filter. Air at the output
of the 1st, 2nd, and 3rd grade is cooled in air-lamella cooler. Axial ventilator does
cooling. Connecting of the parts is done by pipes Æ10x1 mm with screwing as seen
in supplement 2.
Oil and water separation: is carried on after cooling in coolers (Ch2, Ch3) in
separator of 2nd and 3rd grade (O2, O3), releasing of both separators is done
automatically by electromagnetic vents on eaeach separetor (EV), in adjust intervals
or manually pressing the switch of releasing.
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For better separation and filter work, is installed on the output of the second filter
pressure valve (TV), set by the producer.
Pressure distribution: with three outputs M16x 1,5, and installed safety valve
(PV3), manometer (M) and pressure switch off (TO). The producer, according to the
values of output pressure (200/300 bar), sets the values of pressure switch off.
It is possible to add another pressure switch off.
Driving unit: are three faze asynchronous electromotor 3x 400 V – 5,5 kW. Over the
electromotor is installed fuse box and switch CENTRAL STOP, START, STOP,
MANUAL RELEASING, motor hour (Mh) indicator, electricity indicator (green light),
/see supplement 1, electrical schema/, fuse box can also be installed on the wall.
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III. Compressor operating
· We connect filling hose from pressure distribution to bottle, valve of both ends
are closed.
· We switch CENTRAL STOP- green indicator turns light on, and pressing
green switch START the compressor runs. The ventilator must run in the
direction of the dart at the cover, in other case we change fazes.
· We control the function of automatic turn off, by checking the pressure; when
the pressure reaches values of 215 or 315 bars, the pressure switch off, turns
off the electromotor.
The electromotor will turn on when pressure will reach values of 150 or 250
bars.
· Switching the white switch checks manual releasing of separators. Next
releasing is done automatically in intervals set by the producer. Release
starts also at each compressor stop.
· If every thing works properly, we open slowly the valves and start filling of
bottles.
· When the bottles are full the compressor stops automatically.
Next steps:
· We close the valves at the both ends of the hose.
· After ventilating of the ends, we disconnect the bottle.
· After connecting an empty bottle, we star the compressor again.
· When finishing, manually release the separator.
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If there is present more than one person, order to manipulate can be given
only when the compressor stops!
2. Let the compressor get cold. Hot parts may burn you.
Servicing plan:
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1-control gauge – opening for filling
oil
Oil change:
We screw out control gauge (No. 1), and screw out releasing screw (No. 3), we
release oil to a tank, new oil charge = 1,1 l.
Change of filtration refill: - from air releasing screw (No. 4), we release pressure
from the filter.
- using handle loosen, we loose upper nut of the filter.
- we replace filtration refill, and assembly it again -
the refill must be put correctly into the middle part
of the filter!
When filling the refill, we must reach the maximum weight of material by smooth
shaking. If it’s necessary we change the filters net or refill felt.
Storing:
Compressor must be stored in dry and clean place. It’s forbidden to store the
compressor together with accumulators, oil and chemical materials.
In case of storing for more than 3 months, it is necessary to run the compressor
after general control for 15 min, and check all its functions. After releasing the
separator we clean the compressor, and prepare for storing. All this should be
registered in notebook and signed by authorized person.
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Manipulation and transport:
To manipulate with compressor, it has two handling parts, and its need two persons,
because handling parts are too low must give attention to body hold, expected effort
is (50 kg). Using working gloves is recommended.
The transport of the compressor is possible by any kind of common vehicle, but the
compressor must be protected from getting damaged, and put in such way to
eliminate its free movement in the vehicle.
VI. Spear parts, need material and tools delivered with the
compressor.
Spear parts
1 spear filtration refill, complete without charge
2 suction plancier
2 springs, for output valves of 2nd and 3rd grade
Material
1 set of „O“ circles
1 set of Cu - fitting
4 nets for filtration refill
4 pieces of refill felt.
1 filtration refill for suction filter
Tools
1 piece, both side spanner 10/12
1 piece, both side spanner 13/17
1 piece, both side spanner 19/22
1 piece, one side spanner OK 65
1 piece, box spanner OK 13
1 piece, screwdriver Š-10
1 piece, hook spanner for valves
1 piece imbues key No. 2
1 piece, handle loose Æ 8 mm
1 piece, pliers SEGER
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VII. Supplement
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Supplement 1
C17 T17
L1
L2
L3
J N
TS CS2 CS1
x4 x3 x2 x1
STOP START C 17
x7
T17 C17
x5 x6
ZR 200024 15 A1 B1 18 A2
15 A1 B2 18 A2 ZR 200010
RO
x8 VO
H
M h
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Supplement 2
Pipe schema
TRIDENT KLASIK 200
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