You are on page 1of 90

INSTALLATION MANUAL

CODE: 00ZMF9841/I1E

DIGITAL FULL COLOR


MULTIFUNCTIONAL SYSTEM

MF 9626
MF 9631
MODEL MF 9841
CONTENTS

CONFIGURATION
[1] MF 9626/9631/9841 (Main Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] SG-CPX4/CPX6 (Stand/2x500 sheet paper drawer) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
[3] SG-ETX1/ETX2 (Exit tray unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
[4] SG-GCX1 (Large capacity tray) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
[5] SG-FNX3 (Inner Finisher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
[6] SG-PMX1 (Punch module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
[7] SG-BPX2 (Paper pass unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8] SG-FNX4 (Saddle stitch finisher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[9] SG-PMX2 (Punch module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] SG-FEX2 (Facsimile expansion kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
[11] SG-IFX1 (Internet fax expansion kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
[12] SG-KBX1 (Keyboard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
[13] SG-ECK1 (Enhanced compression kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
[14] SG-DSK2/DSK3 (Data security kit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
[15] SG-PSX1 (PS3 expansion kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
[16] SG-XEK1 (XPS expansion kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
[17] SG-MEK1 (Expansion memory board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
[18] SG-BF1 (Barcode font kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
[19] SG-AMX2 (Application communication module). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1
[20] SG-AMX3 (External account module). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.

This document has been published to be used for after sales service only.
The contents are subject to change without notice.
CONFIGURATION
MF 9841
Service Manual

1. Main unit and option

Paper exit system

STAPLE CARTRIDGE
STAPLE CARTRIDGE 11 STP-FNX1
11 STP-FNX1
EXIT TRAY UNIT
4 SG-ETX1
FINISHER
STAPLE CARTRIDGE PUNCH MODULE
9 SG-PMX1 6 SG-FNX3
12 STP-FNX4 PAPER PASS UNIT
(For saddle) 7 SG-BPX2
SADDLE STITCH
FINISHER
8 SG-FNX4 EXIT TRAY UNIT

10 PUNCH MODULE
DIGITAL FULL COLOR
MULTIFUNCTIONAL SYSTEM
5 SG-ETX2
SG-PMX2 MF-9626/9631/9841
MF 9626/9631/9841
Paper feed system
Printer expansion

PS3 EXPANSION KIT BARCODE FONT KIT


13 SG-PSX1 15 SG-BF1
LARGE CAPACITY TRAY
3 SG-GCX1
XPS EXPANSION KIT
14 SG-XEK1

Image send expansion

STAND/2 x 500 SHEET


PAPER DRAWER
1 SG-CPX4
FACSIMILE INTERNET FAX ENHANCED
EXPANSION KIT EXPANSION KIT COMPRESSION KIT
16 SG-FEX2 17 SG-IFX1 18 SG-ECK1

Authentication/Security Application/Solution

STAND/2 x 500 SHEET


PAPER DRAWER
DESKTOP DOCUMENT
APPLICATION
2 SG-CPX6
DATA SECURITY KIT MANAGER
19 SG-DSK2 5 LICENSE KIT
21 SG-LX5
COMMUNICATION MODULE
24 SG-AMX2
DATA SECURITY KIT DESKTOP DOCUMENT EXTERNAL
20 SG-DSK3 MANAGER
50 LICENSE KIT
ACCOUNT MODULE
25 SG-AMX3
22 SG-LX50
DESKTOP DOCUMENT
Memory MANAGER
100 LICENSE KIT
23 SG-LX100

EXPANSION
MEMORY BOARD
27 SG-MEK1 KEYBOARD
26 SG-KBX1

MF 9841 CONFIGURATION - i
2. Combination of options

MF Product
Section Name Model name MF 9841 Remarks
9626/9631 key target
Paper feed 1 STAND/2 x 500 SHEET PAPER DRAWER SG-CPX4 { ✕
system 2 STAND/2 x 500 SHEET PAPER DRAWER SG-CPX6 ✕ {
3 LARGE CAPACITY TRAY SG-GCX1 { { A4
Paper exit system 4 EXIT TRAY UNIT SG-ETX1 { ✕
5 EXIT TRAY UNIT SG-ETX2 ✕ {
6 FINISHER SG-FNX3 { { Inner finisher
7 PAPER PASS UNIT SG-BPX2 { {
8 SADDLE STITCH FINISHER SG-FNX4 { {
9 PUNCH MODULE SG-PMX1 { { For inner finisher
10 PUNCH MODULE SG-PMX2 { { For saddle stitch finisher
11 STAPLE CARTRIDGE STP-FNX1 { { For finisher
12 STAPLE CARTRIDGE STP-FNX4 { { For saddle
Printer expansion 13 PS3 EXPANSION KIT SG-PSX1 { { {
14 XPS EXPANSION KIT SG-XEK1 { { { SG-MEX1 is required.
15 BARCODE FONT KIT SG-BF1 { {
Image send 16 FACSIMILE EXPANSION KIT SG-FEX2 { {
expansion 17 INTERNET FAX EXPANSION KIT SG-IFX1 { { {
18 ENHANCED COMPRESSION KIT SG-ECK1 ✕ {
Authentication/ 19 DATA SECURITY KIT SG-DSK2 { ✕ { Commercial version
Security 20 DATA SECURITY KIT SG-DSK3 ✕ { {
Application/ 21 DESKTOP DOCUMENT MANAGER SG-LX5 { {
Solution 5 LICENSE KIT
22 DESKTOP DOCUMENT MANAGER SG-LX50 { {
50 LICENSE KIT
23 DESKTOP DOCUMENT MANAGER SG-LX100 { {
100 LICENSE KIT
24 APPLICATION COMMUNICATION SG-AMX2 { { {
MODULE
25 EXTERNAL ACCOUNT MODULE SG-AMX3 { { {
26 KEYBOARD SG-KBX1 { {
Memory 27 EXPANSION MEMORY BOARD SG-MEK1 { { 1GB

MF 9841 CONFIGURATION - ii
[1] MF 9626/9631/9841
MF 9841 (4) Safety Manual
Service
Be sure to properly ground the machine.

1. Installing (use) conditions (5) Power plug


Check the form of the power plug. If the shape does not match, do
Before installing the machine, check that the following installing
not use it.
(use) conditions are satisfied.
If the installing (use) conditions are not satisfied, the machine may D. Floor strength and level
not display full performances, resulting in troubles. It may also This machine is considerably heavy and becomes heavier with an
cause safety problems. Therefore, be sure to arrange the installing option installed. The floor must be strong enough for assuring
(use) conditions before setting up the machine. safety.
If the floor is not level, the toner density control is not normal, and
No Content
the copy quality may be adversely affected.
1 Delivery notes
2 Installation area
3 Power source (Capacity, fluctuation, safety)
4 Floor strength
5 Environmental conditions

A. Delivery notes
For installation of a large size machine, be sure to check that the
door size is great enough before bringing in.

B. Installation area
The following space must be provided around the machine in order
to assure machine performances and proper operations.
If any option is installed, provide the additional space for installing E. Environmental conditions
it.
Especially the space at the rear of the machine must be provided (1) Temperature and humidity
sufficiently. If not, the machine cannot exhibit functions against heat This machine is designed to perform properly under the specified
and dust, causing some troubles. temperature and humidity. If the temperature and humidity exceeds
the specified range, the machine may not operate properly and or
cause equipment failure.
30cm Especially when the humidity is too high, paper absorbs humidity to
cause a paper jam or dirty copy.
Do not install the machine near a heater, a cooler, or a humidifier.

30cm 45cm

C. Power source (Capacity, voltage, frequency,


safety, plug)
If the power specifications are not satisfied, the machine cannot Dew may be formed inside the machine to cause a trouble. Use
exhibit full performances and may cause safety trouble. enough care for ventilation.
Strictly observe the following specifications.
Humidity (RH)
(1) Power capacity
Check that the following power capacity is satisfied. If not, addition- 85%
ally provide a power source. 60%
Current capacity
Japan 20A or more
EX 100V 15A or more
EX 200V 10A or more 20%

(2) Power voltage


Measure the voltage during copying to check that the voltage is in
10͠ 30͠ 35͠
the range of the specified voltage ±10%.
• Working environment
If the voltage is outside the specified range, use thicker lead wires
to reduce impedance. Temperature: 10 to 35°C

(An electrical work is required.) Humidity: 20 to 85% RH

Use of a step-up transformer is also available. In this case, the Atmospheric pressure: 590 to 1013hPa (altitude: 0 to 2000 m)
capacity must be great enough for the max. power consumption of
the machine.
(3) Power frequency, waveform
The frequency must be within the range of the specified frequency
±2%. If power waveform is deformed, a trouble may occur.

MF 9841 MF 9626/9631/9841 1 – 1
(2) Dust A. Implements, facility, and manpower
If dust enters the machine, it may cause dirty copy and a paper It is recommendable to use a forklift for bringing in the machine for
jam, resulting in a shortened lifetime. safety.
If no forklift is available, man-power of four persons is required. The
machine is considerably heavy, and requires safety precautions for
delivery and installation.
Transit of the machine must be made in packed condition to the
installing place.
Since the hard disk drive is built in the machine, use care not to
exert vibrations or shocks to the machine when in transit.

B. Delivery
(3) Direct rays of sunlight Remove the packing materials prior to installation in the office envi-
If the machine is installed under the rays of the sun, the exterior of ronment.
the machine may be discolored and abnormal copies may be pro-
duced.
3. Unpacking
A. Unpacking procedure
1) Remove the PP band.
2) Remove the internal packing pads with the machine.

(4) Gases and chemicals


Do not install the machine at a place where there are gases and
chemicals. Especially be careful to avoid installation near a diazo-
type copier, which produces ammonium gas.
Copy quality may be adversely affected and a trouble may be
caused.

(5) Vibration
Avoid installation near a machine which produces vibrations.
If vibrations are applied to the copier machine, copy images may be
deflected and a trouble may be caused.

B. Removal of the fixing tape and protection


material

2. Transit and delivery


No Content Method
1 Implements, facility, and Use a forklift. (If no forklift is
manpower available, manpower of four persons
is required.)
2 Delivery Transit must be made in packed
condition.

MF 9841 MF 9626/9631/9841 1 – 2
D. Check the parts packed together
1) Check that all the parts are in the package.

1 2 3

4 5

NO. Parts name Quantity


1 Toner cartridge unit 4
2 Developer 4
3 Waste toner box 1
4 Operation manual 1
5 Operation manual pocket 1

4. Installation
<Note before installation>
* When connecting the main unit with the optional STAND/2 X 500
SHEET PAPER DRAWER (SG-CPX4/CPX6), first unpack and
install the SG-CPX4 or SG-CPX6; then unpack the main unit and
securely place the main unit on the SG-CPX4 or SG-CPX6
C. Removal of parts packed together before installing the main unit.

A. Lock release
(1) Tray rotation plate lock release
1) Pull out the tray, and remove the rotation plate fixing material
and the tray note label.

2) Attach the removed fixing material to the position shown in the


figure for storage.

MF 9841 MF 9626/9631/9841 1 – 3
(2) Scanner (2/3 mirror unit) lock release 2) Check that the lock is released as shown in (A).
1) Remove the optical unit fixing screw, and remove the note Loosen the blue screw, and open the drum positioning unit.
label. * When the lock is not released, use a screwdriver to turn the
screw (B) counterclockwise so that it is fit as (A).

A
B

(3) Removal of the fusing heat roller protector


1) Open the right door. 3) Open the DV lock lever, and release the fixing screw.
(1position for each color)
2) Open the paper guide and pull out the fusing heat roller protec-
tor.

4) Pinch the knob and remove the development unit.

B. Developing (each color) installation


Be careful not to attach fingerprints or oily dirt on the DV roller sur-
face.
1) Open the front cabinet.

5) Remove the screws.

MF 9841 MF 9626/9631/9841 1 – 4
6) Hold the sections A, and remove the DV cover in the arrow 9) Secure the DV cover with the two screws.
direction (B).

10) Shake the developer unit horizontally a few times.


7) Supply developer (package part No. 2) in the developer unit.
* Shake the bag of developer with unopened state. After stir-
ring toner and developer in the bag, supply it to the develop-
ing unit.
* When replacing developer, use an extreme care not to drop
developer on the drive section (marked with ({)).

* When supplying developer, do not tilt the developing unit.

11) Install each developer unit.


* When installing the developer unit, be sure to check that the
8) Install the DV cover in the arrow direction A.
DV lock lever is open.
* When installing the DV cover, be sure to engage the pawl
with the boss.

MF 9841 MF 9626/9631/9841 1 – 5
12) Secure with fixing screw. Lower the DV lock lever until it clicks 2) With the front cabinet open, turn on the power switch on the
closed. operation panel.

2 ON

3) With the front cabinet open, turn on the power switch on the
13) Close the drum positioning unit, and tighten the blue screw. operation panel.

<State of switch>

OFF ON

4) With the front cabinet still open, enter simulation 25-2.

14) Install the waste toner box (package part No. 3).


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$8720$7,&'(9(/23(5$'-8670(17
$7'(9($'-B/B. $7'(9(92B0B.

$7'(9($'-B/B& $7'(9(92B0B&

$7'(9($'-B/B0 $7'(9(92B0B0
$7'(9($'-B/B< $7'(9(92B0B<

$7'(9($'-B0B.

$7'(9($'-B0B&

C. Set the control level for the reference toner $7'(9($'-B0B0

density
$7'(9($'-B0B<

$7'(9(92B/B.

1) Insert the power plug into the power outlet. $7'(9(92B/B&

$7'(9(92B/B0

$7'(9(92B/B<
. & 0 < (;(&87( 

5) After entering the simulation, close the front cabinet.

MF 9841 MF 9626/9631/9841 1 – 6
6) Select K, C, M, Y and then press the [EXECUTE] button. The 3) Open the front cabinet, and insert each toner cartridge.
system then performs the simulation, samples the toner den-
sity control sensor value, and sets (stores in memory) the
average sensor detection level as the control level for the ref-
erence toner density. (Operating times: approx. 3 minutes)


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$8720$7,&'(9(/23(5$'-8670(17
$7'(9($'-B/B. $7'(9(92B0B.

$7'(9($'-B/B& $7'(9(92B0B&

$7'(9($'-B/B0 $7'(9(92B0B0

$7'(9($'-B/B< $7'(9(92B0B<

$7'(9($'-B0B.

$7'(9($'-B0B&

$7'(9($'-B0B0

$7'(9($'-B0B<

$7'(9(92B/B.
$7'(9(92B/B& * Be sure to install the color cartridges to their proper posi-
$7'(9(92B/B0 tions. Avoid installation to a different color position.
$7'(9(92B/B<
. & 0 < (;(&87(  * Do not forcibly insert the toner cartridge.
Keep holding the cartridge and completely insert it.
Note: Be sure to select all of the four colors: K, C, M, Y
* When the machine is transported with the developing unit
7) After the machine completes cycling, exit the simulation mode
removed, be sure to remove the toner cartridge. (If not, toner
by pressing the [CA] key on the main unit.
may be clogged.)
D. Installation of individual color toner cartridges [Color toner cartridge positions]
* The life of each toner cartridge is as follows:
Y M C BK
Black toner cartridge: equivalent to approximately 18K (A4/LT
5%)
Color toner cartridge: equivalent to approximately 15.0K (A4/LT
5%)
1) Shake the toner cartridge (package part No. 1) horizontally
several times.

4) Insert the cartridge securely until it locks.

2) Remove the heat seal.


E. Cleaning of LSU's dust-proof glass
* Dust from the transfer belt or shutter or some other adjacent part
may fall onto the LSU during transport or installation. Be sure to
clean the dust-proof glass before checking the image quality.
1) Open the front cabinet.

MF 9841 MF 9626/9631/9841 1 – 7
2) Remove the waste toner box. 6) Close the front cabinet.

3) Detach the LSU cleaning bar from the front cover.

F. Install of the paper exit tray


1) Install the paper exit tray (package part No. 4) (A) to the upper
section of the right door.
Install the paper exit full detection actuator (package part No.
5) (B).
* Be careful of the direction of the paper exit full detection
actuator.

4) Turn the felt side of the cleaning bar downward and insert it.
Slide it back and forth a few times to clean the LSU dust-proof B
B
glass.

G. Installation of the paper holding arm unit


1) Install the paper holding arm unit (package part No. 6).
* If the SG-FNX3 (Inner Finisher) or the SG-BPX2 (Interface
Unit) is installed when installing the main unit, do not install
the paper holding arm unit and the paper exit full detection
actuator.

5) Replace the LSU claning bar to the front cover and attach the
waste toner box.

MF 9841 MF 9626/9631/9841 1 – 8
H. Installation of the operation manual pocket 3) Touch the [Paper Tray Settings] key to configure the settings.
1) Install the Operation Manual storage (package part No. 8) These settings specify the paper type, paper size, and func-
tions allowed for each paper tray. When the [Tray Settings] key
cover to the left side of the machine.
is touched, a list appears showing the trays and the current
a) First, insert the pawl on the lower side of the Operation
settings.
Manual pocket.
b) Then, lift the pawl on the upper side and insert it, and slide
down to install.
* If the SG-FNX4 (saddle finisher) is installed together with
installation of the machine, the Operation Manual storage
cover must be installed to the saddle finisher.

2 1

4) Touch the [Change] key in the above screen to change the set-
tings. The following settings can be configured.
1
Item Description
Type Select the type of paper that is loaded in the tray.
The paper types that can be selected vary by paper
tray.
Size Select the paper size from the list. The paper sizes
that can be selected vary by tray. The sizes that
can be selected may also be restricted by the paper
type selected above.
If the desired size does not appear in the list, select
I. Tray setup [Custom Size] and directly enter the size (only for
the bypass tray).
(1) Simulation setup Feeding Approved Select the modes that can be used. If there is a
Change the tray setting in the "system setting" mode. If "Disabling Job function that you do not wish to be used with the
of Tray Settings" has been enabled in the system settings (adminis- selected tray, disable the function. When the "Type"
trator), the tray settings (except for the bypass tray) cannot be con- is other than plain paper, recycled paper, colored
figured. paper, or a user type, [Fax] and [Internet Fax]
cannot be selected.
1) Press the [SYSTEM SETTINGS] key.
(2) Tray size setup
JOB STATUS PRINT
1) Pull out the paper tray.
READY
DATA Gently pull the tray out until it stops.
SYSTEM
SETTINGS IMAGE SEND If paper remains in the tray, remove it.
LINE
DATA

HOME

LOGOUT

2) Touch the [Paper Tray Settings] key.

2) Adjust the guide plates A and B by squeezing their lock levers


and sliding them to match the vertical and horizontal dimen-
sions of the paper to be loaded.
The guide plates A and B are slidable. Slide each guide plate
while squeezing its lock lever.

MF 9841 MF 9626/9631/9841 1 – 9
J. Specifications setup 1) Enter SIM61-4 mode.
Used to set the specifications with SIM26 according to the cus-
tomer's request. 

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
/68326,7,21$'-8670(17 6(/)35,17
SIM No Content $˖ ˖08/7,&2817
$˖ 
26 6 Used to set the destination. %˖ ˖3$3(5&6

˷̚˹

To customize the following items after completion of the destination


setup, change the set values.

SIM No Content
26 2 LCC paper size setting
3 Used to set the auditor specification mode.
5 Used to set the count mode of the total counter and
the maintenance counter. (;(&87( 2.

52 Used to set YES/NO of counting when non-print


paper is passed through each counter. 㪈㪇 key
EXECUTE
53 Used to set YES/NO of user calibration permission. EXECUTE
65 Used to set the limit number of sheets for stapling.
or end of print


K. Image quality check ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(

Check the following items related to the image quality. /68326,7,21$'-8670(17 6(/)35,17
$˖ ˖08/7,&2817
$˖ 
(1) Checking and adjustment of the image skew ˷̚˹
%˖ ˖3$3(5&6

1) Press [REGIST] button in SIM50-22 mode to execute the auto-


matic image registration adjustment.
2) The current skew level is displayed on the SKEW display
menu.
3) Put down the displayed skew level value.
(Meaning of the skew level value)
* When "R" is displayed in front of the value, turn and click the (;(&87( 2.

skew adjustment screw (LSU) clockwise by the number of the


value. 2) Select the paper feed tray with A3 (11" x 17") paper in it by
* When "L" is displayed in front of the value, turn and click the changing the value of set item B.
skew adjustment screw (LSU) counterclockwise by the number 3) Press [EXECUTE] key.
of the value. The check pattern is printed out.
At that time, the fractional part after the decimal point is rounded. 4) Check the printed black image for any skew.
NOTE: The K (black) image skew level cannot be checked with Measure the right angle level by using the six cross patterns
this adjustment. printed in black.
To check and adjust the K (black) image skew, follow the There are following two methods of checking the black image
procedures below and execute the adjustment. for any skew (right angle).
Method 1:
Measure the length of the diagonal lines of the rectangle print
pattern. Check the difference in the length of the diagonal lines
for judgment of good or no good
Method 2:
Compare the right angle of vertical side/horizontal side of the
rectangle print pattern and the right angle sides of A3 or 11 x
8.5 paper for judgment of good or no good.
(NOTE) In the case of Method 2, the right angle of paper to be
used may not be exact. Be sure to check the right angle of
paper to be used in advance.

MF 9841 MF 9626/9631/9841 1 – 10
(Method 1) 6) Loosen the LSU unit fixing screws (2 pcs.) and shift the skew
a) Measure the length of the diagonal lines of the rectangle adjustment screw in the arrow direction to adjust the LSU (writ-
print pattern. ing) unit skew.
(When Method 1 is used to check the black image for any
skew (right angle) in procedure 4 in advance)
4
When the lengths of the diagonal line are C > D, shift the
adjustment screw in the direction of Y.
When the lengths of the diagonal line are C < D, shift the
adjustment screw in the direction of X.
Diagonal line D (When Method 2 is used to check the black image for any
skew (right angle) in procedure 4 in advance)
If the image is skewed in the arrow direction of A, shift the
adjustment screw to X direction. If the image is skewed in the
arrow direction of B, shift the adjustment screw to Y direction.
Diagonal line C

b) Calculate the difference between the measured lengths C Y X


and D of the diagonal lines.
c) Check to insure that the difference between C and D is in
the following range. C – D = ±0.8mm
If the difference between C and D is in the above range, there
is no need to adjust.
(Method 2)
a) Fit the side of A3 or 11" x 17" paper to the long side of the
rectangle print pattern. 7) Install the waste toner box, and close the front cabinet.
8) Execute procedures 3) - 4).
Comparison line (Repeat procedures 5) - 8) until a satisfactory result is
A3 or 11 x 17 paper
obtained.)
0.5mm or less 4 9) If the adjustment result reaches the satisfactory level, tighten
the adjustment screw.
(The black image skew adjustment is completed with the
Direction A

Direction B

above.)
10) In the above black image skew adjustment, check the color
image skew pattern printed when completion of the adjust-
ment.

*B
Yellow
Magenta
Cyan

(
*A
b) Measure the shift distance between vertical side of paper
and side of the rectangle print pattern. Direction A Direction B
If the above distance is 0.5mm or less, there is no need to
adjust. *B
If not, execute the following procedures.
5) Open the front cabinet, and remove the waste toner box.
(

*A: Rough adjustment print pattern


*B: Fine adjustment print pattern
In each Y/M/C color print pattern printed separately in the front
frame direction and in the rear frame direction, note the same
print color pattern and check to confirm that the difference in
the highest density sections is within ±1 step.
(Compare the front and the rear frame positions of the same-
color print color patterns. All the highest density sections of all
the print color patterns may not be aligned on a line. Compare
only the same-color patterns.)
If the above condition is not met, do the following:

MF 9841 MF 9626/9631/9841 1 – 11
11) Turn the image skew adjustment screw of the target color to (Adjustment procedure)
adjust.
a. Image off-center automatic adjustment
(in original table mode)
1) Enter the SIM50-28 mode.

Y M C


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
2&ǂ$'- %.0$*ǂ$'-
63)ǂ$'- 6(78335,17ǂ$'-
5(68/7 '$7$

When each adjustment screw is turned, it clicks. Turn it by


5 - 6 clicks and the check pattern is changed by 1 step (1 

dot size).
2) Select [SETUP/PRINT] ADJ with the key button.
When the image skew pattern on the front frame side is
3) Select [ALL] with the key button.
skewed in the arrow direction of A (to the smaller number) from
the rear frame side, turn the adjustment screw counterclock-
wise. When the image is skewed in the arrow direction of B (to 

the larger number), turn the adjustment screw clockwise. ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
12) Print the check pattern. /($' 2))6(7

13) Check the color image skew pattern. $//

Repeat procedures 11) - 13) until a satisfactory result is obtained.


The image skew adjustment (LSU unit) is executed by changing
the parallelism of the LSU unit scan laser beam for the OPC drum.
(2) Image registration adjustment
1) Enter SIM50-22 mode.
2) Select the adjustment target item "ALL". 

ALL:
(Note)
Image registration (Auto adjustment of the main scanning
direction, the sub scanning direction and the OPC drum By pressing [LEAD] or [OFFSET] button, the following items
phase) can be executed individually.
3) Press [EXECUTE] key. * [LEAD]: Print image lead edge image position adjustment
The adjustment are executed automatically and adjustment * [OFFSET]: Print image off-center adjustment
result data is displayed. When [ALL] is selected, both of the above two items are
4) Check the image registration. executed simultaneously.
NOTE: For details of the checking procedures of the image regis- 4) Select a paper feed tray to be adjusted.
tration, refer to the ADJ10B and the ADJ10C. (Select all of paper feed trays.)

(3) Image loss, void area, image off-center adjustment


Make a copy in the original table mode and in the RSPF/DSPF 

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
mode. Check to confirm that the image loss and the void area are $872,0$*(326,7,21$'-8670(176(59,&(

in the range shown below. 0)7 &6 &6 $'8

&6 &6 /&&

Content Standard adjustment value


Lead edge void area 3.0±1.0mm
Rear edge void area 2.0 - 5.0mm
FRONT/REAR void area 2.0±2.0mm
Lead edge image loss adjustment 3.0±1.0mm
Side image loss adjustment 2.0±1.0mm

NOTE: For details of the checking procedures of the image loss


and the void area, refer to the ADJ17 and the ADJ18. (;(&87( 

5) Press [EXECUTE] key.


The adjustment pattern is printed out.
(Each paper is fed from selected paper feed tray, and the indi-
vidual pattern according to each paper feed tray is printed out.)

MF 9841 MF 9626/9631/9841 1 – 12
6) Set the adjustment pattern on the document table. (Any direc- 4) Press [EXECUTE] key.
tion) The color patch image (adjustment pattern) is printed out.
NOTE: Fit the adjustment pattern correctly with the document 5) Set the adjustment pattern on the document table.
guide. (Any direction)
NOTE: Fit the adjustment pattern correctly with the document
guide.

7) Press [EXECUTE] key.


The following item is automatically adjustment.
* Print image lead edge image position adjustment 6) Press [EXECUTE] key.
* Print image off-center adjustment
Perform procedures 6) to 7) for adjustment patterns output 
from each paper feed tray. ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
8) Press [OK] key. 3/($6(:$,7

The adjustment result becomes valid.


12:(;(&87,1*
Perform procedures 4) to 7) for each paper feed tray.
b. Copy lead edge image reference position adjustment,
image off-center, and sub scanning direction image magni-
fication ratio automatic adjustment. (in original table mode)
1) Enter the SIM50-28 mode.


 5(35,17 (;(&87(
ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
The following item is automatically adjustment.
2&ǂ$'- %.0$*ǂ$'-
63)ǂ$'- 6(78335,17ǂ$'- * Copy lead edge image reference position adjustment, image
5(68/7 '$7$
off-center, sub scanning direction image magnification ratio
automatic adjustment
7) Press [OK] key.
The adjustment result becomes valid.



ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
 $872,0$*(326,7,21$'-8670(176(59,&(
6,08/$7,21&203/(7(

2) Select [OC ADJ] with the key button. 3/($6(386+&$.(<

3) Select the paper feed tray with paper in it with the key button.
(Any paper size will do.)


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
0)7 &6 &6



(;(&87( 

MF 9841 MF 9626/9631/9841 1 – 13
c. Auto adjustment in RSPF mode of the image off-center, 7) Press the [EXECUTE] button, and the machine starts reading
image lead edge and image magnification in the sub- SPF adjustment patterns (for the front side).
scanning direction * The machine starts calculating the adjustment amount (for
1) Enter the SIM50-28 mode. the front side) after it has read the patterns for the front side.
After the machine has finished calculating the adjustment
amount for the front side, the next screen appears where


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
you can have the machine start reading SPF adjustment
$872,0$*(326,7,21$'-8670(176(59,&( patterns (for the back side).
2&ǂ$'- %.0$*ǂ$'-
63)ǂ$'- 6(78335,17ǂ$'-
8) Set up the RSPF adjustment patterns on the RSPF with blank
5(68/7 '$7$ side up.



2) Press the [SPF ADJ] button.



ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
6,'( 6,'(
$//

* By pressing the [REPRINT] button, you can return to the


cassette selection screen and have the machine self-print
SPF adjustment patterns again.
9) Press the [EXECUTE] button. The machine starts scanning
RSPF adjustment patterns (for the back side).
The adjustment result screen appears.

10) press the [OK] button. The adjustment values are saved into
3) Select [ALL] key. EEPROM and RAM and return to the top menu.
4) Select one of the paper feed trays that can be used to print * To return to the result screen, press the [BACK] button.
RSPF adjustment patterns. (Multiple selection is not allowed.) d. Auto adjustment in DSPF mode of the image off-center,
5) Press the [EXECUTE] button, and the machine starts self-print image lead edge and image magnification in the sub-
of SPF adjustment patterns. scanning direction
* The screen shows a message indicating that the machine is 1) Enter the simulation mode 50-28.
self-printing SPF adjustment patterns.
When self-print finishes, the next screen appears where you 
can start SPF adjustments. ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
6) Set up the RSPF adjustment patterns on the RSPF with pat- 2&ǂ$'- %.0$*ǂ$'-

tern side up. 63)ǂ$'- 6(78335,17ǂ$'-

5(68/7 '$7$



2) Press [SPF ADJ] key.


3) Select [ALL] key.
<List of adjustment items>
Menu display item Content
SIDE1 SPF adjustment front surface
SIDE2 SPF adjustment back surface
* By pressing the [REPRINT] button, you can return to the ALL SPF adjustment front/back surface
cassette selection screen and have the machine self-print
RSPF adjustment patterns again.

MF 9841 MF 9626/9631/9841 1 – 14
6) Set up the DSPF adjustment patterns on the DSPF with pat-
tern side up.

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
6,'( 6,'(
$//



4) The display shows the tray select screen for printing the DSPF
adjustment pattern. Select a paper feed tray for DSPF adjust-
ment printing.
7) Press [EXECUTE] key. Scanning of the DSPF adjustment pat-
tern is started.

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26( 
$872,0$*(326,7,21$'-8670(176(59,&( ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
0)7 &6 &6 $872,0$*(326,7,21$'-8670(176(59,&(
3/($6(:$,7

12:(;8&87,1*

(;(&87( 

5(35,17 (;(&87(

5) Press [EXECUTE] key. Self-print of the DSPF adjustment pat-


8) Set up the DSPF adjustment patterns on the DSPF with blank
tern is performed.
side up.
After completion of printing, the DSPF adjustment start screen
9) Press [EXECUTE] key.
is displayed.
Scanning of the DSPF adjustment pattern is started.
10) The adjustment result screen is displayed.

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
12:(;(&87,1*

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
63) 6,'( /($' 2))6(7 68%

63) 6,'( /($' 2))6(7 68%

(;(&87(

5(35,17 5(6&$1 5(75< '$7$ 2.

 11) Press [OK] key. The adjustment value is saved in EEPROM
ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26( and RAM and the display is shifted to the end screen.
$872,0$*(326,7,21$'-8670(176(59,&(
3/($6(6(77+(35,17(53$77(513$3(5217+(63)

7+(135(66>(;(&87(@7267$57

ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
$872,0$*(326,7,21$'-8670(176(59,&(
6,08/$7,21&203/(7(

3/($6(386+&$.(<

5(35,17 (;(&87(



MF 9841 MF 9626/9631/9841 1 – 15
(4) Copy/Printer color balance density adjustment 4) Press [FACTORY] key on the operation panel, and press
(Auto adjustment) [EXECUTE] key.

a. Note for execution of the color balance adjustment (Auto


adjustment) 
• Be sure to use the recommended paper for color. ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
(1*,1($872$'-8670(17 6(59,&(

b. Adjustment procedure 3/($6(6(/(&77+(02'( )$&725< 25 6(59,&( $1'3/$&(

7+(35,17('7(673$7&+21'2&80(17*/$667+(135(66>(;(&87(@
1) Enter the SIM46-74 mode.
/,*+7$5($$7/()76,'(21'2&80(17*/$66



ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
(1*,1($872$'-8670(17 6(59,&(
35(66>(;(&87(@72352&21(;(&87,21$1'35,177+(7(673$7&+


3/($6(86(63(&,),('7<3(2)$25h6,=(3$3(5
)257+,6$'-8670(17

)$&725< 6(59,&( (;(&87(

The copy color balance adjustment is automatically executed


and prints the color balance check patch image.
If there is any streak or unclear print on the printed check pat-
tern, check the print engine for any problems.
(;(&87(

2) Press [EXECUTE] key.


The high density process control is performed, and the copy Low density High density
color patch image (adjustment pattern) is printed out. (A3 or
11" x 17" paper is automatically selected.) ;

/


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
(1*,1($872$'-8670(17 6(59,&( %
352&21(;(&87,1*

$M
3
Ტ/CZᲣ
# $ % & ' ( ) * + , - . / 0 1 2

Remark:
(;(&87(
(Descriptions on the factory service key button in the color bal-
ance automatic adjustment menu)
3) Set the color patch image (adjustment pattern) paper printed in There are two kinds of the gamma target for the color balance
procedure 2) on the document table. automatic adjustment: the factory target and the service target.
Place the color patch image so that the fine lines are on the left FACTORY key and SERVICE key are used to select one of the
side. At that time, place 5 sheets of white paper on the printed above two.
color patch image (adjustment pattern). Factory target color balance: Standard color balance
(The color balance can be selected from the three kinds of
fixed ones with SIM63-11.)
Service target color balance: The color balance can be cus-
tomized according to the user's request. (Variable)
When shipping from the factory, the service target gamma data
and the factory target gamma data are the same.
Both are set to the standard color balance when shipping from
the factory. For the service target, a customized color balance
gamma can be registered with SIM63-7.

MF 9841 MF 9626/9631/9841 1 – 16
5) Press [EXECUTE] key.
The printer color patch image (adjustment pattern) is printed
out. (A3 or 11" x 17" paper is automatically selected.
Low density High density


 ;
ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
(1*,1($872$'-8670(17 6(59,&(
&21),507+($'-3$7&+$1'35(66>(;(&87(@72$'-2)5(*,675$7,21(;( /
$1'35,177+(7(673$7&+

3/($6(86(63(&,),('7<3(2)$25h6,=(3$3(5

)257+,6$'-8670(17
%

$M
3
/CZ
# $ % & ' ( ) * + , - . / 0 1 2

(;(&87(

6) Set the color patch image (adjustment pattern) printed in the 8) The initial setting menu of the half tone image correction is dis-
procedure 5) on the document table. played. Press [OK] key.
Place the color patch image so that the fine lines are on the left The initial setting of the half tone image correction is per-
side. At that time, place 5 sheets of white paper on the printed formed.
color patch image (adjustment pattern).


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
PRINTER CALIBRATION (1*,1($872$'-8670(17 6(59,&(
&21),507+($'-867('3$7&+$1'35(66>2.@725(*,67(57+,63$7&+'$7$

2.

9) When "COMPLETE THIS PROCEDURE" is displayed, the


adjustment operation is completed. Cancel the simulation 46-
74 by pressing the [CA] Key.

7) Press [FACTORY] key on the operation panel, and press 


[EXECUTE] key. ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
(1*,1($872$'-8670(17 6(59,&(
&203/(7('7+,6352&('85(


 3/($6(48,77+,602'(
ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
(1*,1($872$'-8670(17 6(59,&(
3/($6(:$,7

12:5(*,67(5,1*7+(1(:7$5*(72)+$/)721(352&21 67

NOTE: The adjustment result becomes valid only when the both
2.
adjustments in the copy mode and in the printer mode are
completed.
The printer color balance adjustment (step 1) is automatically For example, if the copy color balance adjustment (auto-
performed and the color balance check patch image is printed matic adjustment) is performed and the simulation is can-
out. celed, the adjustment result is invalid.
If there is any streak or unclear print on the printed check pat-
tern, check the print engine for any problems.

MF 9841 MF 9626/9631/9841 1 – 17
10) Check the copy color balance and density. (Method 2)
There are two methods to check the color balance and density. Use SIM67-25 to print the color balance adjustment sheet and
(Method 1) compare the black patch color balance of each process (CMY)
with the black patch. This procedure allows checking the color
Use the servicing color test chart (UKOG-0317FCZZ/UKOG-
0317FC11) in the Text/Printed Photo mode (Manual) to check balance adjustment result correctly.
the copy color balance and density. (Refer to the item of the
copy color balance and density check.)
(Method 2)
By printing the color balance adjustment sheet with SIM 46-21 Low density High density
and comparing each process (CMY) black patch color balance
;
with the black patch, the color balance adjustment can be
checked more precisely.
/

Low density High density $M


;
CMY
Blend
/ 3
/CZ
# $ % & ' ( ) * + , - . / 0 1 2
%

2) Patch C or D of each of Y, C, M, and


$M BK is very slightly copied.

CMY Patch A of each of Y, M, C, and


Blend BK are not copied.
3
/CZ 1) The max. density section is not blurred.
# $ % & ' ( ) * + , - . / 0 1 2 3) Patch for each of C, M, Y, BK
The patch density is identical between patches or not reversed.
The patch density is changed gradually.
2) Patch C or D of each of Y, C, M, and
BK is very slightly copied. If the color balance of each patch of the process black (CMY
Patch A of each of Y, M, C, and mixed color) is slightly shifted to Magenta, it means that the
BK are not copied. adjustment is proper. If the color balance of the adjustment
1) The max. density section is not blurred.
pattern printed in this mode is slightly shifted to Magenta, it is
converted into the natural gray color balance by the color table
3) Patch for each of C, M, Y, BK
The patch density is identical between patches or not reversed. in an actual printer mode. (When the color balance target is
The patch density is changed gradually. DEF 1.)
If a satisfactory result on the print color balance and the den-
If the color balance of each patch of the process black (CMY
sity is not obtained with the automatic adjustment, execute the
mixed color) is slightly shifted to Magenta, it means that the
manual adjustment (SIM 67-25) (ADJ 21B).
adjustment is proper. If the color balance of the adjustment
pattern printed in this mode is slightly shifted to Magenta, it is L. Function and operation check
converted into the natural gray color balance by the color cor- Check that the following operations are normal.
rection table in an actual copy mode. (When the color balance
target is DEF 1.) Check item list Equipped condition
If the automatic adjustment cannot obtain satisfactory results Key-in (operation panel)
of the copy color balance and density, use SIM 46-21 (ADJ Display (operation panel)
20C) (Manual adjustment). Paper feed Hand feed
operation Main unit paper
11) Check the printer color balance and density.
tray
There are two methods to check the color balance and density.
Desk unit paper With the desk unit installed
(Method 1) feed tray
Use SIM 64-5 to print the print test pattern and check the print Paper size detection
color balance and the density. Originals size Original table
detection mode
Set each setting value to the default and press [EXECUTE]
RSPF mode
key, and the print test pattern is printed.
RSPF operation/ S-S mode
(Refer to the item of the printer color balance and density two sided copy D-S mode
check.)
S-D mode
D-D mode
Bookbinding operation When the finisher is installed
Stapling operation When the finisher is installed
Grouping operation When the finisher is installed
Sorting operation When the finisher is installed

MF 9841 MF 9626/9631/9841 1 – 18
M. Setup and adjustment data recording
Print the various setup data and the adjustment data (list) with
SIM22-6 and keep the data.
• In case of a memory trouble, if the data are not kept, all the
adjustments must be made again.
• If the data are kept, the setup values and the adjustment values
can be entered without adjustments, shortening the servicing
time.

N. Necessary works before moving the machine


1) If the following options are installed, remove all of them from
the machine.
• Saddle stitch finisher
• Large capacity tray
2) Remove the following consumable parts from the machine.
• Paper
• Toner cartridges
• Development cartridge
3) Lock the following sections.
• Scanner (Optical section)
• Paper cassette lift plate
NOTE: Since the hard disk drive is built in the machine, use care
not to exert vibrations or shocks to the machine when in
transit.

MF 9841 MF 9626/9631/9841 1 – 19
[2] SG-CPX4/CPX6
MF 9841 C. Check the
Service packed items
Manual
1) Check that all the items are included in the package.

1. Unpacking
A. Removal of the desk unit

1 2

No. Names of bundles Quantity


1 Right adjuster 1
2 Fixing screws (M4 x 8) 4

2. Installation
<Note before installation>
* Before starting installation, check to insure that the data lamp on
the operation panel does not light up or blink.

A. Turn off the power of the main unit


1) Turn OFF the power switch on the operation panel.

<State of switch>

OFF ON

2) Open the front cabinet.


Turn OFF the power switch in the front cabinet of the main unit.

B. Removal of the fixing material and packing


parts
* If the connector is removed first, it may be pinched in the install- OFF
ing procedures. Therefore, keep it packed when unpacking the
package, and unpack it when connecting the connector to the
machine.
1) Remove the fixing material and packing parts.

3) Disconnect the power plug of the main unit from the power out-
let.

MF 9841 SG-CPX4/CPX6 2 – 1
B. Installation of the adjuster 2) Put the main unit on the desk unit.
1) Install the right adjuster (package part No. 1) to the desk unit. * Use man power of four persons or more to lift the main unit.

2) Turn each adjuster to fix the desk unit.

* Place the main unit on the desk unit slowly by fitting the
external lines. Check to insure that the positioning pin on the
top of the desk unit is securely engaged in the positioning
groove of the main unit.

C. Connection of the main unit and the desk unit


1) Remove the connection plate covers of the both sides of the
main unit.

3) Remove the No. 2 paper feed tray.

1
1

4) Pull out the No. 3 paper feed tray until it stops.

MF 9841 SG-CPX4/CPX6 2 – 2
5) Lift the connection plates on the right and left of the main unit 7) Lift the connection plates, and fix them with the fixing screws.
front side, and fix them with the fixing screws (package part
No. 2).

6) Replace the No. 3 and No. 2 trays to the original positions.

8) Install the connection plate covers.

2
2

MF 9841 SG-CPX4/CPX6 2 – 3
D. Release the lock E. Connector connection
1) Pull out each tray. 1) Remove the screw from the back of the main unit. Remove the
connector cover.

2) Turn and remove the fixing material, and remove the caution 2) Connect the connector.
sheet.

3) Attach the removed fixing material to the position shown in the


figure for storage. 3) Split the removed connector cover along the perforated line.

NOTE:
Before turning on the power, check to insure that the fixing 4) Install the connector cover and fix it with a screw.
material of the tray is disengaged. If the power is turned on
without disengaging the fixing material, a trouble may be
resulted.

4) Close the cassette which was pulled out.

MF 9841 SG-CPX4/CPX6 2 – 4
F. Turn on the power of the main unit 3) Select [ALL] with the key button.
1) Insert the power plug of the main unit into the power outlet.

2) Open the front cabinet.


(Note)
Turn ON the power switch in the front cabinet of the main unit.
By pressing [LEAD] or [OFFSET] button, the following items
can be executed individually.
* [LEAD]: Print image lead edge image position adjustment
* [OFFSET]: Print image off-center adjustment
When [ALL] is selected, both of the above two items are
ON
executed simultaneously.
4) Select a paper feed tray to be adjusted.

3) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON 5) Press [EXECUTE] key.


The color patch image (adjustment pattern) is printed out.
6) Set the adjustment pattern on the document table. (Any direc-
* For setting the tray size, refer to "Tray size setting" (1-9).
tion)
G. Image off-center adjustment NOTE: Fit the adjustment pattern correctly with the document
1) Enter the SIM50-28 mode. guide.

2) Select [SETUP/PRINT] ADJ with the key button.

7) Press [EXECUTE] key.


The following item is automatically adjustment.
* Print image lead edge image position adjustment
* Print image off-center adjustment
8) Press [OK] key.
The adjustment result becomes valid.
Perform procedures 4) to 7) for each paper feed tray.

MF 9841 SG-CPX4/CPX6 2 – 5
[3] SG-ETX1/ETX2
MF 9841 2) Open theManual
Service front cabinet.
Turn OFF the power switch in the front cabinet of the main
unit.
1. Unpacking
A. Removal of the exit tray unit

OFF

3) Disconnect the power plug of the main unit from the power out-
let.

B. Check the packed items


1) Check that all the items are included in the package.

B. Installation of the exit roller unit


1) Open the right door.
1 2

No. Packed part names Quantity


1 Exit roller unit 1
2 Full detection actuator 1

2. Installation
2
<Note before installation>
* Before starting installation, check to insure that the data lamp on 1
the operation panel does not light up or blink.

A. Turn off the power of the main unit


1) Turn OFF the power switch on the operation panel.

2) Remove the screw, and remove the connector cover.

<State of switch>

OFF ON

MF 9841 SG-ETX1/ETX2 3 – 1
3) Remove the paper exit cover. 5) Install the connector cover, and fix it with the screw.
[MF 9626/9631]
Remove the screw, and remove the paper exit cover.

6) Install the exit tray unit (A) and the full detection actuator (B)
(package part No. 2).
* Be careful of the installing direction of the full detection actu-
ator.

[MF 9841]
Remove the screw. Disengage the engagement in the front
side then in the rear side, and remove the paper exit cover.

4
1
B
2 B

3
C. Turn on the power of the main unit.
1) Insert the power plug of the main unit into the power outlet.
4) Connect the connector, and install the exit roller unit (package
part No. 1). Use the screw which was removed in step 3) and
fix the unit.
[MF 9626/9631]

2) Open the front cabinet.


2 Turn ON the power switch in the front cabinet of the main unit.

ON

[MF 9841]

3) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON

D. Tray setting
Use SIM26-1 to set the tray YES/NO.

MF 9841 SG-ETX1/ETX2 3 – 2
[4] SG-GCX1
MF 9841 3) Remove the
Service paper feed desk fixing screw.
Manual

1. Unpacking
A. Removal of the large capacity tray unit

NOTE:
Before turning on the power, check to insure that the fixing
screw of the tray is removed. If the power is turned on
without removing the fixing screw, a trouble may be
resulted.

C. Check the packed items


1) Check that all the items are included in the package.

B. Removal of the fixing material and packing


parts
1 3 4
1) Remove the fixing material.

2 5

No. Names of bundles Quantity


1 Mounting plate upper 2
2 Connection unit 1
3 Fixing screw A (Hexagon with seat, S-tight, M4 x 35) 4
4 Fixing screw B (Hexagon with seat, S-tight, M4 x 12) 2
5 Fixing screw C (screw 4 x 8 cup) 1
2) Remove the fixing material and the packing parts.

2. Installation
<Note before installation>
* Before starting installation, check to insure that the data lamp on
the operation panel does not light up or blink.

A. Turn off the power of the main unit


1) Turn OFF the power switch on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-GCX1 4 – 1
2) Open the front cabinet. 3) Disengage the pawl, and remove the right adjuster.
Turn OFF the power switch in the front cabinet of the main
unit.
1 1

OFF

4) Remove the screw cap, and remove the screw.


3) Disconnect the power plug of the main unit from the power out-
let.

1
2

5) Remove the cover.

B. Connection of the main unit and the large


capacity tray unit
1) Install the mounting plate upper (package part No. 1) to the
right side of the main unit with the fixing screw A (package part
No. 3).
* When installing, put the rubber section of the mounting plate
upper on the lower side.

6) Temporarily fix the fixing screw B (package part No. 4) mid-


way.

2) Remove the right door cover from the machine.

1
3
2

MF 9841 SG-GCX1 4 – 2
7) Insert the temporarily fixed screw B into the key hole in the 2) Check to insure that the height adjustment check rib of the
connection unit (package part No. 2), and temporarily fix the large capacity tray unit and the axis line of the mounting plate
connection unit. upper mounted to the main unit are in the same line.

8) Fix the other fixing screw B (package part No. 4), and tighten
the temporarily fixed screw B securely.

1 [Shift to the left] [Shift to the right]

3) If the height adjustment is not required, insert the large capac-


ity tray unit further more.
9) While lifting the section marked with {, insert the connection If the height adjustment is required, perform the adjustment
unit into the large capacity tray unit, and fix the fixing screw C procedures from 4).
(package part No. 5) at the mark A on the connection unit.

4) Loosen the adjustment screw on the F side.


* Use the adjustment screw on the front side for the adjust-
ment. Do not touch the screw on the rear side.
C. Height adjustment of the large capacity tray
unit
1) Put the large capacity tray unit closer to the main unit.

NOTE:
If the screw is loosened or removed when servicing, be sure
to execute "C. Height adjustment of the large capacity tray
unit" after completion of servicing.

MF 9841 SG-GCX1 4 – 3
5) In the case of a shift to the right, press the front upper section 2) Connect the connector, and tighten the screw.
and fit the height adjustment check rib so that it is in the same
line with the axis line of the mounting plate upper. Insert the
large capacity tray unit into the main unit.

E. Paper size switch


(1) Paper size switch from A4 to LT
Since the factory setting of the paper size is A4, if paper size switch
is required, perform the following procedures.
1) Slowly pull out the tray until it stops.
6) In the case of a shift to the left, lift the grip so that the height
adjustment check rib is in the same line with the axis line of the
mounting plate upper, and insert the large capacity tray unit.

2) Loosen the stopper fixing screw (1 pc) on the right lower side
of the tray so that the stopper does not function.

7) Tighten the loosened screw.

3) Pull out the tray again until it stops.


D. Connector connection
1) Remove the screw, and remove the connector cover.

MF 9841 SG-GCX1 4 – 4
a. Side plate size switch 2) Loosen the fixing screw (flat screw 1pc) of the auxiliary guide.
1) Remove four fixing screws (blue screws) which are fixing the 3) Set the mark position ( ) of the auxiliary guide and the cas-
upper and the lower sections of the side plate F and the side sette R to the size from A4 to LT, and fix with the fixing screw
plate R. (flat screw).

F side R side

A4 LT
At that time, set the mark position ( ) of the auxiliary guide
2) Adjust the mark position of the tray and the side plates in the and the cassette R to the same scale of the mark position ( )
lower section of the side plates F/R according to the desired of the side plate R and the size guide adjustment plate con-
size. Also adjust the upper section according to the desired firmed in procedure 1). (If the scale of the size guide adjust-
size, and fix with the four fixing screws (blue screws). ment plate is at the center, set it to the center. If the size guide
adjustment plate is in 1mm in the front side, set it in 1mm in the
front side.)
c. Rear edge shaft switch
1) Remove the rear edge shift fixing screw (blue screw) which is
fixing the shaft to the right side inside the tray, and remove the
rear edge shaft.

F side R side

2) Tighten the removed rear edge shaft with the fixing screw
(blue), and store it in the storage space inside the front cabi-
net.

b. Auxiliary guide size switch


1) When switching the size of the side plate R, check to confirm
the mark position ( ) of the side plate R and the size guide
adjustment plate.

MF 9841 SG-GCX1 4 – 5
3) Slightly push the tray, restore the stopper to the original posi- 2) Loosen the stopper fixing screw (1 pc) on the right lower side
tion, and fix the fixing screw. of the tray so that the stopper does not function.

At that time, check to insure that the stopper pawl is engaged 3) Pull out the tray again until it stops.
with the stopper reception of the large capacity tray unit.

a. Side plate size switch


4) Slowly insert the tray to the original position.
1) Remove four fixing screws (blue screws) which are fixing the
upper and the lower sections of the side plate F and the side
plate R.

F side R side

(2) Paper size switch from A4 to B5


2) Adjust the mark position of the tray and the side plates in the
Since the factory setting of the paper size is A4, if paper size switch
lower section of the side plates F/R according to the desired
is required, perform the following procedures.
size. Also adjust the upper section according to the desired
1) Slowly pull out the tray until it stops. size, and fix with the four fixing screws (blue screws).

MF 9841 SG-GCX1 4 – 6
3) Slightly push the tray, restore the stopper to the original posi-
F side R side
tion, and fix the fixing screw.

b. Auxiliary guide size switch


* Since the auxiliary guide setting is not required, fix the auxiliary At that time, check to insure that the stopper pawl is engaged
guide to either of A4 or LT. (To prevent against missing of the with the stopper reception of the large capacity tray unit.
part)
c. Rear edge shaft switch
1) Remove the rear edge shift fixing screw (blue screw) which is
fixing the shaft to the right side inside the tray, and remove the
rear edge shaft.

4) Slowly insert the tray to the original position.

2) Insert the removed rear edge shaft into the mounting hole in
the paper feed desk as shown in the figure below. Fix the
upper section with the fixing screw (blue screw) which was
removed previously.

F. Turn on the power of the main unit


1) Insert the power plug of the main unit into the power outlet.

NOTE:
When the rear edge shaft is switched to B5, check to confirm
that the side plates F/R are already set to B5. If the side plates
F/R are not set to B5, the rear edge shaft cannot be switched
to B5.

MF 9841 SG-GCX1 4 – 7
2) Open the front cabinet. 4) Select a paper feed tray to be adjusted.
Turn ON the power switch in the front cabinet of the main unit.

ON

5) Press [EXECUTE] key.


3) Turn ON the power switch on the operation panel. The adjustment pattern is printed out.
6) Set the adjustment pattern on the document table. (Any direc-
tion)
NOTE: Fit the adjustment pattern correctly with the document
guide.
<State of switch>

OFF ON

G. Size setting
Execute SIM 26-2 "Size setting" with the key operations of the main
unit.
1) The size selection menu of the large capacity tray is displayed
on the operation message display.
2) Select a size button to be set on the message screen.

H. Off-center adjustment
(1) Adjustment with the simulation
Since the off-center adjustment is performed when shipping, there
is basically no need to perform this adjustment. If the center is
shifted, perform the following adjustment procedures. 7) Press [EXECUTE] key.
1) Enter the SIM50-28 mode. The following item is automatically adjustment.
* Print image lead edge image position adjustment
* Print image off-center adjustment
8) Press [OK] key.
The adjustment result becomes valid.
Perform procedures 4) to 7) for each paper feed tray.
(2) Mechanical adjustment
Since the off-center adjustment is performed when shipping, there
is basically no need to perform this adjustment. If the center is
shifted, however, the simulation is normally used. If the shift is not
removed, perform the following adjustment procedures.
1) Slowly pull out the tray until it stops.
2) Select [SETUP/PRINT] ADJ with the key button.
3) Select [ALL] with the key button.

(Note)
By pressing [LEAD] or [OFFSET] button, the following items
can be executed individually.
* [LEAD]: Print image lead edge image position adjustment
* [OFFSET]: Print image off-center adjustment
When [ALL] is selected, both of the above two items are
executed simultaneously.

MF 9841 SG-GCX1 4 – 8
2) Loosen the stopper fixing screw (1 pc) on the right lower side b. When the shift is in the rear side
of the tray so that the stopper does not function. To adjust the print line in the direction B from the paper center as
shown in the figure:
1) Loosen two fixing screws (red screws) of the front/rear size
guide adjustment plate, and move the size guide adjustment
plate in the direction B (F side) by the shift amount, and tighten
the red fixing screws (2 for each). Restore the stopper to the
original position, and fix it with the fixing screws. Move the aux-
iliary guide in the direction B by the same size.
Check to insure that the stopper pawl is engaged with the stop-
per reception of the large capacity tray.

R side

3) Pull out the tray again until it stops.

F side

a. When the shift is in the front side


To adjust the print line in the direction A from the paper center as
shown in the figure:
1) Loosen two fixing screws (red screws) of the front/rear size
guide adjustment plate, and move the size guide adjustment
plate in the direction A (R side) by the shift amount, and tighten
the red fixing screws (2 for each). Move the auxiliary guide in
the direction A by the same size.
2) Slowly insert the tray to the original position.
R side
Then make a copy to check to insure that there is no more
shift. Repeat the procedures until there is no shift.

F side

Slightly push the tray, restore the stopper to the original posi-
tion, and fix the fixing screw.
Check to insure that the stopper pawl is engaged with the stop-
per reception of the large capacity tray.
2) Slowly insert the tray to the original position.
Then make a copy to check to insure that there is no more
shift. Repeat the procedures until there is no shift.

MF 9841 SG-GCX1 4 – 9
[5] SG-FNX3
MF 9841 B. Removal
Service of the fixing tape and protection
Manual
material
1) Remove the fixing tape and protection material.
1. Unpacking
A. Removal of the inner finisher

C. Check the packed items


1) Check that all the items are included in the package.

1 2 3

4 5 6 7
* When removing the inner finisher, lift it as shown in the table
below.

11 12

8 9 10

13 14

No. Packed part names Quantity


1 Finisher fixing plate 1
2 Front slide rail 1
3 Dummy punch unit 1
4 Front open/close cover 1
5 Punch cover 1
6 Left front cover 1
7 Finisher slide stopper 1
8 Fixing screw 8
9 Resin clip 1
10 Coin screw 1
11 Staple position label (For scanner) 1
12 Staple position label (For RSPF/DSPF) 1
13 Punch position label (For scanner) 1
14 Punch position label (For RSPF/DSPF) 1

MF 9841 SG-FNX3 5 – 1
2. Installation B. Removal of the paper holding arm unit
<Note before installation> 1) Push up the section A to disengage the pawl, and remove the
paper holding arm and the paper holding arm holder together
* Before starting installation, check to insure that the data lamp on
as a unit.
the operation panel does not light up or blink.
* Be careful to remove both of the paper holding arm (which is
A. Turn off the power of the main unit easily removed alone) and the paper holding arm holder.
1) Turn OFF the power switch on the operation panel.

<State of switch>

OFF ON

2) Open the front cabinet.


1
Turn OFF the power switch in the front cabinet of the main
unit.

OFF

C. Installation of the inner finisher


1) Open the front cover.

3) Disconnect the power plug of the main unit from the power out-
let.

2) Remove two screws, and remove the front cabinet upper.

MF 9841 SG-FNX3 5 – 2
3) Disengage two pawls, and remove the paper exit tray cover. 6) Engage the projection on the main unit frame with the hole in
the finisher fixing plate (package part No. 1).
7) Fix the right cover plate with the fixing screw (package part No.
8).

4) Remove four screws, and remove the paper exit tray.


* When removing the paper exit tray, there is no need to
remove the screws in the section (A).

* Fix the side plate of the paper exit shifter with the fixing
guide.
8) Install the front slide rail (A) (package part No. 2) with the three
5) Remove the paper exit full detection actuator. fixing screws (package part No. 8), and install the left front
cover (B) (package part No. 6) with one fixing screw (package
part No. 8).

B
9) Fix the dummy punch unit (package part No. 3) with the fixing
screw (package part No. 8).

MF 9841 SG-FNX3 5 – 3
10) Check to insure that the slide roller is in the rail groove, and 14) Fix the punch cover (package part No. 5) together with the
insert the inner finisher. band (metal fixture) with the fixing screw (package part No. 8).

11) Fix the rear slide rail with the fixing screw (package part No. 8).
15) Install the front cabinet upper with two screws.

12) After pushing the intermediate rail of accuride, insert the fin-
isher slide stopper (package part No. 7) between the rear slide
rail and the accuride.
Fix it with the coin screw (package part No. 10).

D. Connector Installation
1) Remove the protection material and fixing tape.

13) Install the front open/close cover (package part No. 4) to the 1
front rail stay rotating shaft, and fix it with the resin clip (pack-
age part No. 9). 2

2) Remove the screw, and remove the connector cover.

MF 9841 SG-FNX3 5 – 4
3) Connect the finisher connector with the main unit connector, F. Turn on the power of the main unit
and tighten with a screw.
1) Insert the power plug of the main unit into the power outlet.

2) Open the front cabinet.


Turn ON the power switch in the front cabinet of the main unit.
E. Staple position label attachment
1) Attach the label to the position indicated in the figure.
[For scanner] (package part No. 11)
ON

Second label
Corner R end fitting

Label attachment
reference Corner R end fitting
Corner of the "upper
cabinet rear"

3) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON

[For RSPF/DSPF] (package part No. 12)

DSPF

CAUTION Cleaning of the document scan section


When streaks appear on copy or scan
images, open the automatic document
feed unit and clean the document scan
section with the glass cleaner (accessory).

RSPF

MF 9841 SG-FNX3 5 – 5
[6] SG-PMX1
MF 9841 C. Check the
Service packed items
Manual
1) Check that all the items are included in the package.
1. Unpacking
A. Removal of the punch unit

1 2

No. Packed part names Quantity


1 Punch position label (For scanner) 1
2 Punch position label (For RSPF/DSPF) 1

2. Installation
* When the punch unit is installed together with installation of
the SG-FNX3 (inner finisher), first install the inner finisher,
and then install the punch unit.
<Note before installation>
* Before starting installation, check to insure that the data lamp on
the operation panel does not light up or blink.
* Do not install the punch unit first because doing so would cause
interference between the inner finisher slide rail and the punch
unit drawer connector (possibly resulting in failure) when you
attempt to install the inner finisher.

B. Removal of the fixing tape


1) Remove the fixing tape.

A. Turn off the power of the main unit


1) Turn OFF the power switch on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-PMX1 6 – 1
2) Open the front cabinet. 3) Remove the coin screw, and remove the finisher slide stopper.
Turn OFF the power switch in the front cabinet of the main
unit.

OFF

4) Slide the inner finisher further more.

3) Disconnect the power plug of the main unit from the power out-
let.

5) Remove two screws, and remove the front cabinet upper.

B. Installation of the punch unit


1) Open the front cabinet.

6) Remove the screw, and remove the band and the punch
cover.

2) Open the front cover and slide the inner finisher to the left.

MF 9841 SG-PMX1 6 – 2
7) Remove the screw, and remove the dummy punch unit. 11) Remove the dust box.

12) Fix the punch cover and the band together with one screw.

8) Fix the punch unit with a screw. 1


* When installing the punch unit, be careful not to bump it
against the drawer connector.
* Fit the positioning pin and insert it.

3
2

2
13) Insert the dust box.

9) Make positioning with the dove (A) and fix the punch unit with
the screw which was fixing the dummy punch unit.

A
14) Install the front cabinet upper part using the two screws
removed in step 5).

10) Cut the lid of the punch cover with nippers.

15) Insert the finisher slide stopper between the slide rail and the
accuride, and fix it with the coin screw.

MF 9841 SG-PMX1 6 – 3
16) Slide the inner finisher to the original position, and close the D. Turn on the power of the main unit
front cover. 1) Insert the power plug of the main unit into the power outlet.

2) Open the front cabinet.


Turn ON the power switch in the front cabinet of the main unit.
C. Punch position label attachment
1) Attach the label to the position indicated in the figure.
[For scanner] (package part No. 1)

ON

Lose the
clearance.
First label Second label
Corner R end fitting

Label attachment
reference Corner R end fitting
Corner of the "upper
cabinet rear"

3) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON

[For RSPF/DSPF] (package part No. 2)

DSPF

R2.5 connection line

Edge line R 2.5

CAUTION Cleaning of the document scan section


When streaks appear on copy or scan
images, open the automatic document
feed unit and clean the document scan
section with the glass cleaner (accessory).

Document scan section

RSPF

MF 9841 SG-PMX1 6 – 4
[7] SG-BPX2
MF 9841 C. Check the
Service packed items
Manual
1) Check that all the items are included in the package.
1. Unpacking the SG-BPX2
A. Removal of the interface pass unit

1 2 3

4 5 6 7

No. Packed part names Quantity


1 Right cover plate 1
2 Interface left cabinet 1
3 Reverse tray 1
4 Fixing screw A 6
5 Resin clip 1
6 Reverse detection actuator 1
7 Front cabinet upper C 1

2. Installing the SG-BPX2


<Note before installation>
* Before starting installation, check to insure that the data lamp on
the operation panel does not light up or blink.

A. Turn off the power of the main unit


B. Removal of the fixing tape 1) Turn OFF the power switch on the operation panel.
1) Remove the fixing tape.

<State of switch>

OFF ON

2) Open the front cabinet.


Turn OFF the power switch in the front cabinet of the main
unit.

OFF

MF 9841 SG-BPX2 7 – 1
3) Disconnect the power plug of the main unit from the power out- 2) Disengage the pawls, and remove the paper exit tray cover.
let.

3) Remove the screws, and remove the paper exit tray.

B. Removal of the paper holding arm unit


1) Push up the section A to disengage the pawl, and remove the
paper holding arm and the paper holding arm holder together
as a unit.
* Be careful to remove both of the paper holding arm (which is A
easily removed alone) and the paper holding arm holder.

4) Remove the paper exit full detection actuator (A), and install
the reverse detection actuator (B) (package part No. 6).
* Be careful of the installing direction of the reverse detection
actuator.

2
C. Installation of the interface pass unit
A
1) Open the front cabinet. Remove the screws, and remove the
front cabinet upper. B
B

MF 9841 SG-BPX2 7 – 2
5) Engage the projection of the main unit frame with the hole in 7) Insert the reverse tray (package part No. 3) along the groove in
the right cover plate (package part No. 1), and install the right the interface left cabinet and the top surface of the right cover
cover plate and fix it with the fixing screw A (package part No. plate.
4). * When inserting the reverse tray, check to insure that the
switch guide of the reverse tray is up.

8) Fix the reverse tray with the resin crip (package part No. 5).

* Be sure to clamp and fix the paper exit tray shifter side plate
with the fixing guide.
6) Insert the rib of the interface left cabinet (package part No. 2)
into the slit on the lower surface of the scanner left cabinet.
Install the interface left cabinet with the fixing screw A (pack-
age part No. 4) of the paper exit tray which was removed in
procedure 4).

9) Remove the front connection cabinet from the front cabinet


upper, and attach it to the front cabinet upper C (package part
No. 7).

10) Install the front cabinet upper C unit, and fix with the screws.

MF 9841 SG-BPX2 7 – 3
11) Insert the interface pass unit along the guide rail.

12) Fix the interface pass disconnection preventing lever with the
fixing screw A (package part No. 4).

13) Go to the saddle finisher installing procedure.

MF 9841 SG-BPX2 7 – 4
[8] SG-FNX4
MF 9841 3) Remove the
Service skid and packing cushions.
Manual

1. Unpacking the SG-FNX4


A. Removal of the saddle finisher
* For removal of the saddle stitch finisher, manpower of two per-
sons or more is required.
1) Remove the fixing material, and remove the top case.
Remove the packing cushion and bundled items.

4) One person tilt the saddle stitch finisher, another person


remove the lower tray.

5) Remove the other side similarly.


2) Holding the upper part of the saddle stitch finisher by two peo-
ple, pull up the saddle stitch finisher, and make it stand upright.
1
(Be careful to sliding worker's foot.)

MF 9841 SG-FNX4 8 – 1
B. Removal of the fixing tape and protection 2. Installing the SG-FNX4
material <Note before installation>
1) Remove the fixing tape and protection material. * Make sure that none of the data lamps on the operation panels
are lit or flashing before starting the installation work.
* Installing the SG-FNX4 requires that the option desk (SG-CPX4/
CPX6) and junction unit (SG-BPX2) be installed in advance. Be
sure to complete the installation of the option desk (SG-CPX4/
CPX6) and junction unit (SG-BPX2) before installing the saddle
finisher.
* Make sure that the connection plate provided on the front side of
the option desk is securely installed.
Make sure that the connection plate (package part No. 2)
included in the package is securely installed.

A. Replacement of the Operation Manual storage


cover
1) Remove the Operation Manual storage cover on the left side of
the machine.

1 2

C. Check the packed items 2


1) Check that all the items are included in the package.

1 2 3
2) Install the Operation Manual storage cover (which was
removed from the machine) to the saddle finisher.

4 5 6 7 8 9

10 11 12 13

No. Packed part names Quantity


1 Paper exit tray 1
2 Connection plate 1
3 Saddle tray 1
4 Paper holding A 1
B. Installation of the paper exit tray
5 Paper holding B 1 1) Engage the pawls (two positions) of the paper exit tray (pack-
6 Fixing screw A 5 age part No. 1) on the finisher.
7 Fixing screw B 2 Fix the paper exit tray with fixing screws A (package part No.
8 Fixing screw C 2 6).
9 Staple cartridge 1
10 Staple position label (For scanner) 1
11 Staple position label (For RSPF/DSPF) 1
12 Punch position label (For scanner) 1
13 Punch position label (For RSPF/DSPF) 1

* The punch position labels (No.12 and No.13) should be kept at


hand since they will be necessary when installing the punch unit.

MF 9841 SG-FNX4 8 – 2
2) Fix the paper holding A with fixing screws A (package part No. D. Height adjustment of the finisher
6).
1) Put the finisher closer to the main unit, and check to insure that
the guide pin is smoothly inserted into the connection hole.

A A

Connection hole

Guide pin

3) Installation of tee saddle tray and paper holding B.


* If the guide pin is not inserted smoothly, perform the follow-
ing adjustment.
(1) When the guide pin is not fit with the connection
hole in the finisher:
1) Loosen the fixing screw of the adjustment section on the rear
side. Adjust the height adjustment screw so that the guide pin
is fit with the connection hole in the finisher.
* By making space between the main body and ground, the
adjustment screw can be turned by the finger.

C. Staple cartridge installation


1) Insert the staple cartridge (package part No. 9).
1

2) Remove the two screws, and remove the front under cover
and foot cover.

MF 9841 SG-FNX4 8 – 3
3) Loosen the fixing screw of the adjustment section on the front 3) Loosen four fixing screws of the adjustment section, and turn
side. If the guide pin is inserted smoothly, tighten the fixing the height adjustment screws on the front/rear sides to adjust
screws of the adjustment section on the front/rear sides. so that the clearances are even.
* By making space between the main body and ground, the * By making space between the main body and ground, the
adjustment screw can be turned by the finger. adjustment screw can be turned by the finger.

2 2
2

1 1
1
4) When the clearances are even, tighten the fixing screw of the
adjustment section, and install the foot cover.

(2) When the guide pin is fit with the connection hole
in the finisher:
1) Insert the finisher into the main unit. Check to insure that the
upper and lower clearances between the main unit and the fin-
isher are even.

Clearance

E. Connection of the main unit and saddle


finisher
1) Fix the connection plate (package part No. 2) to the paper feed
desk with fixing screws B (package part No. 7).

Clearance

2) If the upper and lower clearances between the main unit and
the finisher are not even, remove the screw (one for each) of
the foot covers on the front/rear sides, and remove the foot
cover.

MF 9841 SG-FNX4 8 – 4
2) Install the rail bracket to the frame with fixing screws C (pack- G. Staple position label attachment
age part No. 8).
1) Attach the label to the position indicated in the figure.
[For scanner] (package part No. 10)

Corner R end fitting

Label attachment Corner R end fitting


reference
* Corner of the
"upper cabinet rear"

[For RSPF/DSPF] (package part No. 11)


F. Connector connection
1) Connect the finisher connector with the connector of the inter-
face pass unit, and tighten the screw. DSPF

CAUTION Cleaning of the document scan section


When streaks appear on copy or scan
images, open the automatic document
feed unit and clean the document scan
section with the glass cleaner (accessory).

2) Connect the finisher connector with the connector of the main


unit, and tighten the screw.

RSPF

H. Turn on the power of the main unit


1) Insert the power plug of the main unit into the power outlet.

MF 9841 SG-FNX4 8 – 5
2) Open the front cabinet.
Turn ON the power switch in the front cabinet of the main unit.

ON

3) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-FNX4 8 – 6
[9] SG-PMX2
MF 9841 2) Open theManual
Service front cabinet.
Turn OFF the power switch in the front cabinet of the main
unit.
1. Unpacking
A. Removal of the punch unit

OFF

3) Disconnect the power plug of the main unit from the power out-
let.

B. Check the packed items


1) Check that all the items are included in the package.

1 2

000-0000

3
4) Disconnect the connector between the main unit and the sad-
No. Packed part names Quantity
dle finisher.
1 Harness A (Purple) 1
2 Harness B (Gray) 1
3 Punch jam processing label 1
* Use the punch position labels bundled with the SG-FNX4.

2. Installation
<Note before installation>
* Before starting installation, check to insure that the data lamp on
the operation panel does not light up or blink.

A. Turn off the power of the main unit


1) Turn OFF the power switch on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-PMX2 9 – 1
B. Installation of the punch unit 4) Open the front cover. Remove the screw, and remove the front
1) Release the lock and separate the saddle finisher from the inner cover.
main unit.

2) Remove the screw, and remove the rear cover.

5) Remove the screw, and remove the dummy punch guide.

3) Remove the screw, and remove the front lower cover.

6) Install the punch unit to the saddle finisher.


Fix the punch unit with the screw which was removed from the
dummy punch guide.
* Before installing, remove the dust box.
* Check to confirm that the punch guide pin is securely
inserted into the guide pin insertion hole of the finisher.
1
* Check to confirm that the pawl (A) is engaged with the plate
frame.
2

MF 9841 SG-PMX2 9 – 2
7) Connect the harness on the punch unit side with the PWB on 10) Fix the rear cover with a screw.
the finisher side.

11) Install the saddle finisher to the main unit.

8) Fix the front inner cover with screws, and close the front
cover.

C. Punch jam processing label attachment


1) Open the front cover, apply the punch jam processing label
(package part No. 3) in position as shown in the figure.

9) Fix the front lower cover with a screw.

000-0000

Label attachment reference

MF 9841 SG-PMX2 9 – 3
D. Punch position label attachment E. Turn on the power of the main unit
1) Attach the label to the position indicated in the figure. 1) Connect the connector.
[For scanner]

Lose the
clearance.
First label Second label
Corner R end fitting

Label attachment
reference Corner R end fitting
Corner of the "upper
cabinet rear"

[For RSPF/DSPF]

DSPF

2) Insert the power plug of the main unit into the power outlet.

R2.5 connection line

Edge line R 2.5

CAUTION Cleaning of the document scan section


When streaks appear on copy or scan
images, open the automatic document
feed unit and clean the document scan
section with the glass cleaner (accessory).

Document scan section

3) Open the front cabinet.


Turn ON the power switch in the front cabinet of the main unit.
RSPF

ON

4) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-PMX2 9 – 4
[10] SG-FEX2
MF 9841 3) Remove the
Service power plug of the main unit from the outlet.
Manual

1. Unpacking
A. Parts included

Installation
M3 Screw: directions:

Line cable:

B. Attach the fax box unit to the rear part of the


main unit.
1) Remove the two screws from the rear cabinet of the main unit.
2) Attach the supplied step screw to one of the two positions from
which the screws are removed.

2. Installation
<Note before installation>
• Start installation after checking that the LINE indicator and the
DATA indicator below it on the operation panel are neither lit nor
blinking.

A. Turn off the power switches of the main unit.


1) Turn the power switch located on the operation panel to the
“OFF” position.

3) Insert the step screw into the mounting hole of the fax box unit.
4) Use a screw that has been removed in step 1) to secure the
fax box unit.

<State of switch>

OFF ON

2) After checking that the operation panel has gone out, open the
front cabinet and turn the main power switch to the “OFF” opsi-
tion.

OFF

C. Pull out the control PWB.


1) Push the location indicated in the illustration to unlock, and
remove the ozone filter cover from the right rear cabinet.

MF 9841 SG-FEX2 10 – 1
2) Remove the screw from the right rear cabinet and remove the E. Attach the interface cable.
right rear cabinet. 1) Connect the interface cable to the control PWB unit.
[Note] Check that the connector is not obliquely inserted.
2) Push the interface cable into the recessed portion of the sheet
metal on the control PWB unit.
3) Fix a snap band with the bundled M3 screw.

2
Screw

3) Remove the two screws from the control PWB unit.


4) Pull out the control PWB unit.

F. Attach the control PWB and the right rear


cabinet.
1) Push the control PWB unit into the main unit and secure it with
the two screws.

D. Attach the FAX memory.


1) Install the FAX memory to the socket on the controller PWB as
shown in the figure below so that the memory notch is on the
right side.

2) Cut out the cut-out portion of the right rear cabinet.

PROG1
PROG2
PCL/BUMON
BARCODE
FAX IMG EXT
PS KANJI

MF 9841 SG-FEX2 10 – 2
3) Fit the interface cable into the opening that has been cut. H. Set the destination and the logo type.
4) Attach the right rear cabinet cover to the main unit. 1) Switch the operation panel to the copy mode and use the key
At this time, check that the four hooks are properly fitted to the operation [P], [∗], [C], and [∗] to enter the simulation mode.
main unit. 2) Use the numeric keys to enter [26] in the main code entry
5) Secure the right rear cabinet with the screw. screen shown below and press the [START] key.

Hook 1 Hook 2
Hook 3

4
3) Use the numeric keys to enter [06] in the sub-code entry
Hook 4 screen shown below and press the [START] key.

6) Attach the ozone filter cover to the main unit. 4) Press the desired destination on the touch panel and press
[EXECUTE] to highlight it.

5) Press the [CA] key or the [SYSTEM SETTINGS] key to exit


G. Turn on the main power switch of the main from the simulation mode. The message [PLEASE TURN
unit. MAIN POWER OFF THEN ON] is displayed.
1) Insert the power plug of the main unit to the outlet. Restart the machine to change the destination.

I. Clear the FAX related software switches.


1) Switch the operation panel to the copy mode and use the key
operation [P], [∗], [C], and [∗] to enter the simulation mode.
2) Use the numeric keys to enter [66] in the main code entry
screen shown below and press the [START] key.

2) Turn on the main power switch.


3) Use the numeric keys to enter [02] in the sub-code entry
screen shown below and press the [START] key.

ON

4) Use numeric keys [0] and [1] to enter the desired 8-digit coun-
try code.
After entry, press [SET], [EXECUTE], and [YES] in this order.

3) Turn on the power switch located on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-FEX2 10 – 3
• Country code list screen K. Connect the line cable to the fax box unit.
* Press the [DEST CODE] button on the initial screen to move to 1) Connect the line cable of the line side to the modular jack indi-
the country code list screen. cated with “LINE.”
To return to the input screen, press the [BACK] button.

Country code list


FRANCE : 00111101

J. Clear the image memory.


1) Switch the operation panel to the copy mode and use the key
operation [P], [∗], [C], and [∗] to enter the simulation mode.
2) Use the numeric keys to enter [66] in the main code entry
screen shown below and press the [START] key. • For using an external telephone:
For using an external telephone, wind the line cable around
the supplied ferrite core by two turns and connect the cable
to the modular jack indicated with “TEL.”

3) Use the numeric keys to enter [10] in the sub-code entry


screen shown below and press the [START] key.

L. Installation completion check


1) Execute SIM 22-10 to check to confirm that the FAX box and
the FAX memory are properly installed.
When the FAX1 is properly connected, "SG-FEX2" is dis-
4) In the submenu screen shown below, press [EXECUTE] on the played.
touch panel.
After [YES] on the panel lights up, press it. 
ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
0$&+,1(6<67(0
0$&+,1(0)
63) 67$1'$5' 1,&67$1'$5'

'(6. 6*&3; %$5&2'(6*%)

/&& 6**&; ,17(51(7)$; 6*,);

381&+(5 6*30; $&0 6*$0;

6*)1;
),1,6+(5 ($0 6*$0;

)$ ; 6*)(; $&1( 6*(&.

5) The screen shown below is displayed and memory clear oper- 36 6*36;

ation is executed. ;36 6*;(.

6(&85,7< 6*'6.
6'5$0 6<6
 ˆˆˆˆˆ0%
6'5$0 ,&8  ˆˆˆˆˆ0%
+''  ˆˆˆˆˆ0% 

6) After several minutes, memory clear operation is completed


and the [YES] button goes out. Press the [CA] key to exit from
the simulation mode.
Then the main unit is automatically rebooted.

MF 9841 SG-FEX2 10 – 4
[11] SG-IFX1
MF 9841
Service Manual

1. Unpacking
A. Parts included

1 2
No. Packed part names Quantity
1 CD-ROM 1
2 Product key sheet 1

2. Installation
<Note before installation>
• In order to enable the Internet Fax send function, the product key
must be acquired.
• In order to specify the address of the Internet Fax with the PC-
FAX driver, the PC-FAX driver must be updated by the Internet
Fax expansion kit.

A. Preparation for enabling the Internet Fax send


function
1) In order to enable the Internet Fax send function, enter the
product key by the key operation on the operation panel.
For entry of the product key, refer to the item of the product key
entry of the system setting guide.
2) After completion of entry of the product key, turn OFF the
power switch of the main unit and the main power switch, then
turn ON the power switch and the main power switch.
After completion of 1) and 2), the Internet Fax send function
from the main unit becomes enable. To enable the Internet Fax
send with the PC-FAX driver, the following steps 3) and 4) are
required.
3) Use the CD-ROM packed together with the machine to install
the PC-FAX driver.
For installing procedures, refer to the software setup guide.
4) Update the PC-FAX driver with the CD-ROM packed together
with the machine.
Install and setting of the driver to the PC server must be performed
by the user or by the request from the user.

B. Operation check of the Internet Fax send


function
After completion of entry of the product key, check to confirm that
the Internet Fax send is performed normally from the machine.
After completion of update of the PC-FAX driver, press the print
button on the test page of the PC-FAX driver to check to confirm
that the Internet Fax send is performed normally.

MF 9841 SG-IFX1 11 – 1
[12] SG-KBX1
MF 9841 2. Installation
Service Manual
<Note before installation>
1. Unpacking * Before starting installation, check to insure that the data lamp on
the operation panel does not light up or blink.

A. Turn off the power of the main unit


1) Turn OFF the power switch on the operation panel.

<State of switch>

OFF ON

2) Open the front cabinet.


Turn OFF the power switch in the front cabinet of the main
unit.

OFF

A. Check the parts in the package

3) Disconnect the power plug of the main unit from the power out-
let.
1

2 3 4 5

6 7 8 9

No. Name of parts in the package Quantity


1 Keyboard unit 1
2 Operation base plate C 1
3 USB hub PWB unit 1
4 Mother PWB connection harness 1
5 Fixing screw A (M4 x 8 S tight) 3
6 Fixing screw B (M3 x 8 3-point system) 1
7 Protection sheet 1
8 Black sheet 1
9 Installing Procedures 1

MF 9841 SG-KBX1 12 – 1
B. Install the USB hub PWB. 4) Connect the connector of the scan mother harness, and con-
nect the mother PWB connection harness (part No.4 in the
1) Remove the screw, and remove the rear cabinet.
package).

2) Disconnect the connector of the scan mother harness, and


remove the screws.

5) Attach the rear cabinet, and fix it with the screws.

3) Attach the USB hub PWB unit (part No.3 in the package) with
the removed screws.

C. Install the base unit


1) Place the protection sheet (part No.7 in the package) on the
table glass.

MF 9841 SG-KBX1 12 – 2
2) Open the front cabinet, and remove the screw, and remove the 5) Remove the screw, and remove the panel angle.
front cabinet upper.

6) Install the keyboard unit (part No.1 in the package), and fix it
with the fixing screw A (part No.5 in the package) and the fix-
ing screw B (part No.6 in the package).
* When fixing the fixing screw B, use the short screwdriver or
3) Remove the screw, and remove the operation base plate unit.
the small screwdriver.

4) Remove the screws and disconnect two connectors. Place the


operation panel upside down on the protection sheet.

D. Install the operation panel


1) Check that each harness is engaged with the rib.

*1 *3

*2

*1: Don't pull the lead wire. The connector can be locked.
Hold the housing section of connector, pull out it.
*2: Slowly pull the lead wire and disconnect the connector.
*3: There is a locking section on the reverse side. Use care for
that.

MF 9841 SG-KBX1 12 – 3
2) Connect the connector. 7) Attach the front cabinet upper, and fix it with the screws.
3) Install the operation panel to the main unit, and fix it with the
screw.

*1

*2

E. Adjust the position of the key top unit


1) When the cabinet position of the key top unit is shifted, loosen
the screws which are fixing the key top unit and adjust the
*1: Be careful to the place of the connector lock, it is on the position up and down. Then tighten the screws.
other side.
*2: Insert the connector all the way.
4) Remove the screw, and remove the operation base plate B
from the operation base plate unit.

F. Turn on the power of the main unit


1) Insert the power plug of the main unit into the power outlet.
5) Slide and attach the operation base plate C (part No.2 in the
package) to the operation base plate unit.

2) Turn ON the power switch inside the front cabinet.


6) Install the operation base plate unit to the main unit, and fix it
with the screws.

ON

MF 9841 SG-KBX1 12 – 4
3) Turn ON the power switch on the operation panel. 2) Touch [Default Settings].

System Setting Admin Password Exit

Total Count Default Settings List Print


<State of switch> (User)

Paper Tray Address Control Fax Data


Settings Receive/Forward
OFF ON
Printer Condition Document Filing USB-Device Check
Settings Control

G. Check the keyboard input


1) Touch [Image send] on the touch panel.
2) Touch [File name] on the touch panel.
3) Enter the keyboard input, and check the input on the touch 3) Touch [Keyboard Select].
panel.
System Settings
H. Check the USB operation Default Settings Back
1) Insert the USB memory to the USB connector on the lower
Image Quality Adjustment
right section of the operation panel.
Clock Adjust

Keyboard Select

4) Select your desired language and touch [OK].


The keyboard layouts that can be selected are shown below.

English English
French German Swedish Norwegian
(US) (UK)

Finnish Danish Russian Greek Turkish

System Settings
USB memory Clock Adjust

Keyboard Select
2) Check that the recognition mark displays on the lower right
section of the panel.

I. Language setting
Targets:
The model for 8.5 inch LCD panel with option keyboard installed.
The language selected should be the same as the layout of the
option keyboard, otherwise false input occur.
1) Press the [SYSTEM SETTINGS] key. 5) Press [CA] key to exit from system setting mode.
The following menu screen appears on the touch panel. End of language setting.

JOB STATUS PRINT


The layout of the keyboard that appears in the text entry screens
READY
DATA
can be changed.
SYSTEM
SETTINGS IMAGE SEND
LINE
DATA

HOME

LOGOUT

MF 9841 SG-KBX1 12 – 5
[13] SG-ECK1
MF 9841 B. Pull outManual
Service the control PWB
• If cables are connected to the control PWB unit, remove all
cables.
1. Unpacking
1) Push the location indicated in the illustration to unlock, and
A. Parts included remove the ozone filter cover from the right rear cabinet.

2) Remove the screw from the right rear cabinet.


1
3) Remove the right rear cabinet.
No. Packed part names Quantity 4) Remove the two screws from the control PWB unit.
1 Scanner function expansion PWB 1 • If the fax box unit is installed, carry out steps 5), 6), and 7)
additionally.
2. Installation 5) Pull out the control PWB unit and remove the snap band.
A. Turn off the power of the main unit 6) Remove the interface cable from the frame.
1) Turn the power switch located on the operation panel to the 7) Remove the connector.
"OFF" position. 8) Pull out and remove the control PWB unit.

4 7
<State of switch> 6

OFF ON
3
8 5
5
2) Open the front cabinet. Turn OFF the power switch in the front
cabinet of the main unit.
4
2

OFF

3) Disconnect the power plug of the main unit from the power out-
let.

MF 9841 SG-ECK1 13 – 1
C. Installation of the scanner function expansion D. Reattach the control PWB and the right rear
PWB cabinet
1) Remove four screws for fixing the scanner function expansion • If the fax box unit is installed, carry out steps 1), 2), and 3)
PWB from the control PWB. additionally.
1) Connect the interface cable to the control PWB unit.
2) Push the interface cable into the recessed portion of the sheet
metal on the control PWB unit.
3) Attach the snap band to the sheet metal of the control PWB
Screws for fixing
the scanner unit.
function expansion
PWB (4 pcs)
3

2) Install the scanner function expansion PWB to the control


PWB by using the four screws for fixing the scanner function 2
expansion PWB.
Check that the connectors for connecting each PWB are prop-
erly connected.

4) Push the control PWB unit into the main unit.


5) Secure the unit with the two screws.
Connector

Scanner function expansion PWB


Control PWB
6) Fit the interface cable into the right rear cabinet cover.
7) Attach the right rear cabinet cover to the main unit.
At this time, check that the four hooks are properly fitted to the
main unit.
8) Secure the right rear cabinet with the screw.

Hook 1 Hook 2
Hook 3

Hook 4

9) Attach the ozone filter cover to the main unit.

• Reconnect the cables that have been removed in step B to the


original positions of the control PWB unit.

MF 9841 SG-ECK1 13 – 2
E. Turn ON the power of the main unit
1) Insert the power plug of the main unit into the power outlet.

2) Open the front cabinet. Turn ON the power switch in the front
cabinet of the main unit.

ON

3) Turn ON the power switch on the operation panel.

<State of switch>

OFF ON

4) Check that the main unit recognize the installation of the scan-
ner function expansion kit (SG-ECK1) by SIM22-10.


ǂǂǂ6,08/$7,21ǂǂ12
7(67 &/26(
0$&+,1(6<67(0
0$&+,1(0)
63) 67$1'$5' 1,&67$1'$5'

'(6. 6*&3; %$5&2'(6*%)

/&& 6**&; ,17(51(7)$; 6*,);

381&+(5 6*30; $&0 6*$0;

6*)1;
),1,6+(5 ($0 6*$0;

)$ ; 6*)(; $&1( 6*(&.

36 6*36;

;36 6*;(.

6(&85,7< 6*'6.
6'5$0 6<6
 ˆˆˆˆˆ0%
6'5$0 ,&8  ˆˆˆˆˆ0%
+''  ˆˆˆˆˆ0% 

MF 9841 SG-ECK1 13 – 3
[14] SG-DSK2/DSK3
MF 9841 3) Remove the
Service power plug of the main unit from the outlet.
Manual

1. Unpacking
A. Check the packed items
1) Check that all the items are included in the package.

MFP_
PRG1 MFP_
PRG2

1 2 3 4

No. Packed part names Quantity


1 MFP_PRG1 ROM 1
2 MFP_PRG2 ROM 1
3 Operation manual 1
4 USB memory 1 B. Pull out the control PWB.
• If cables are connected to the control PWB unit, remove all
2. Installation cables.
1) Push the location indicated in the illustration to unlock, and
<Note before installation>
remove the ozone filter cover from the right rear cabinet.
• To enable the data security function, the product key must be
acquired.
• Before installing the data security kit, be sure to perform backup
of data stored in the memory (including HDD) of the main unit.
When the data security kit is installed, all the job data stored in
the memory (including HDD) of the main unit will be lost.
• If the LINE indicator or the DATA indicator for the printer and
image transmission on the operation panel is lit or blinking, data
that has not been processed remains in the memory of the main
2) Remove the screw from the right rear cabinet.
unit (including HDD). Output or transmit all the data to clear the
data remaining in the main unit and then start installation. (Check 3) Remove the right rear cabinet.
to insure that neither the LINE indicator nor the DATA indicator 4) Remove the two screws from the control PWB unit.
on the operation panel does light up or blink.) • If the fax box unit is installed, carry out steps 5), 6), and
7) additionally.
A. Turn off the power switches of the main unit.
5) Pull out the control PWB unit and remove the snap band.
1) Turn the power switch located on the operation panel to the
6) Remove the interface cable from the frame.
"OFF" position.
7) Remove the connector.
8) Pull out and remove the control PWB unit.

<State of switch> 4

OFF ON

3
8 5
2) After checking that the operation panel has gone out, open the
front cabinet and turn the main power switch to the "OFF" posi-
tion.
4
2

OFF

MF 9841 SG-DSK2/DSK3 14 – 1
C. Mount the data security kit ROMs to the • If the fax box unit is installed, carry out step 6) addition-
control PWB unit. ally.

Remove the ROMs (PROG1 and PROG2) from the control PWB 6) Fit the interface cable into the right rear cabinet cover.
and replace them with the data security kit ROMs (MFP_PRG1 and 7) Attach the right rear cabinet cover to the main unit.
MFP_PRG2). At this time, check that the four hooks are properly fitted to the
When mounting the data security kit ROMs, insert them to the main unit.
same positions in the same orientations as those before replace- 8) Secure the right rear cabinet with the screw.
ment until they click and ensure that the inserted ROMs are locked
with the sockets. Hook 1 Hook 2
Hook 3

Hook 4

9) Attach the ozone filter cover to the main unit.

PROG1
PROG2
PCL/BUMON
BARCODE
FAX IMG EXT
PS KANJI
• Reconnect the cables that have been removed in step B to
the original positions of the control PWB unit.

MFP_PRG2
E. Turn on the main power switch of the main
MFP_
PRG2
unit.
1) Insert the power plug of the main unit to the outlet.
MFP_PRG1
PRG1
MFP_

D. Reattach the control PWB and the right rear


cabinet.
• If the fax box unit is installed, carry out steps 1), 2), and 3)
additionally.
1) Connect the interface cable to the control PWB unit. 2) Turn on the main power switch.
2) Push the interface cable into the recessed portion of the sheet
metal on the control PWB unit.
3) Attach the snap band to the sheet metal of the control PWB
unit.
ON
4) Push the control PWB unit into the main unit.
5) Secure the unit with the two screws.

3) Turn on the power switch located on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-DSK2/DSK3 14 – 2
F. Installation of the DSK firmware (3) DSK Firmware installing procedures in the boot
mode
(1) MFP booting operations after replacement
1) Boot the machine in the boot mode. With "Version Check" dis-
1) Turn ON the power, and the main program error is displayed.
played, press [MENU] key, and the machine enters the firm-
ware update mode. ("Firm Update" is displayed.)
Main Program Error!! NOTE: Make sure to confirm that "Firm Update From
USB Memory" is displayed.

2) After 10 seconds from displaying the above error, the following


display is made. Firm Update
From USB Memory
Emergency Prog Init
Please wait Fig. Display of the SFU file

3) The main program version is displayed, and the machine 2) Insert the USB memory with the installation or update firmware
enters the boot mode. file (SFU file) in it into the USB port of the machine, and press
[OK] key.

Version Check
conf: xxxxxxxx
Firm Update
> xxxxxxxx.sfu
(2) Boot mode operations
Install the DSK firmware as follows. Fig. Display of the SFU file
a. Operations and functions of the keys in the boot mode
NOTE: Never press the C (clear) key in the boot mode. 3) Select the target firmware file (SFU file) by using [UP] key and
Otherwise, may enter to the mode unrelated to [DOWN] key.
this procedure. • When [OK] key is pressed with the directory name dis-
If, however, the C (clear) key was pressed by played, the control can enter the lower level directory. (How-
mistake, press the home (MENU) key a few times ever, one level lower only.)
to return to the previous mode. 4) Press [OK] key.
The selected firmware file (SFU file) is read. (It takes about
DOWN key UP key one minute.)

JOB STATUS PRINT


READY
DATA
SYSTEM
SETTINGS IMAGE SEND
LINE
DATA
Firm Update
HOME
Reading Data
LOGOUT

5) After completion of reading, installation (update) of the firm-


MENU key OK key ware is processed.

Boot mode key


Normal key name Function
name
Start key [OK] key Executes the selected
Firm Update IcuM
(monochrome) function or item. Writing Data
Home key [MENU] key Selects a menu.
Job status key [UP] key Selects an item.
System setting key [DOWN] key Selects an item. * The code name of the firmware which is currently installed
(updated) is displayed sequentially on the right upper cor-
b. Function selection in the boot mode ner.
The functions of the boot mode can be selected by pressing MENU * The display may flash at a moment during installing (update)
key as shown in the figure below. procedures. This is a normal operation.

Version Check
conf: xxxxxxxx

MENU key

MENU key Firm Update


From USB Memory

MF 9841 SG-DSK2/DSK3 14 – 3
6) Check the result of installation (update) of the firmware.
By using [UP] key and [DOWN] key, the results of installation
(update) of all the firmware files.

Firm Update IcuM


Result : OK

Firm Update IcuM


Result : Not Update

Firm Update IcuM


Result : NG

• OK: Update is successfully completed.


• NG: Update is failed.
• Not Update: Update itself is not executed.
Reason why Update is not executed:
No option device for the target firmware is not installed.
7) Turn OFF the power to terminate the boot mode.
8) Turn ON the power, and enter the DSK product key. Then, turn
OFF/ON the power to boot the machine as a DSK-installed
machine.

MF 9841 SG-DSK2/DSK3 14 – 4
[15] SG-PSX1
MF 9841
Service Manual

1. Unpacking
A. Parts included

1 2
No. Packed part names Quantity
1 CD-ROM (For Screen Font) 1
2 Product key sheet 1
NOTE: To set up the PS driver, do not use the CD-ROM which is
included in the SG-PSX1 but use the PCL CD-ROM which
is included in the main unit.

2. Installation
<Note before installation>
NOTE: To enable PS3, the product key must be acquired. (For
details of the acquiring method of the product key, refer to
the distributor.)
Write down the acquired product key on the product key
sheet and pass it to the user.

A. Preparation for enabling PS3


1) To enable PS3, enter the product key by the key operation of
the copier machine.
a) Touch [PRODUCT KEY INPUT].
b) Enter the product key with the 10-key, and touch [OK] key.
2) After completion of the product key entry, turn OFF the power
switch and the main power switch and turn them ON.

B. PS3 check
1) Print the test page in PS3 fonts by the key operation of the
operation panel. (Select the PS font list by the procedures
described in the data list print printer test page of the system
setup guide.)
Check to confirm that printing is made normally.

Please keep below important information.


This information will use for other products.

APPLICATION
NUMBER

MACHINE
SERIAL
NUMBER

PRODUCT
KEY

MF 9841 SG-PSX1 15 – 1
[16] SG-XEK1
MF 9841
Service Manual

1. Unpacking
A. Parts included

1 2 3

No. Packed part names Quantity


1 CD-ROM 1
2 Operation manual 1
3 Product key sheet 1

2. Installation
A. Preparation for enabling XPS
1) 1GB Expansion memory is required.
2) To enable XPS, enter the product key by the key operation of
the copier machine.
a) Touch [PRODUCT KEY INPUT].
b) Enter the product key with the 10-key, and touch [OK] key.

Please keep below important information.


This information will use for other products.

APPLICATION
NUMBER

MACHINE
SERIAL
NUMBER

PRODUCT
KEY

MF 9841 SG-XEK1 16 – 1
[17] SG-MEK1
MF 9841 B. Pull outManual
Service the control PWB.
• If cables are connected to the control PWB unit, remove all
cables.
1. Unpacking
1) Push the location indicated in the illustration to unlock, and
A. Parts included remove the ozone filter cover from the right rear cabinet.

1GB expansion memory

2. Installation 2) Remove the screw from the right rear cabinet.


A. Turn off the power switches of the main unit. 3) Remove the right rear cabinet.
1) Turn the power switch located on the operation panel to the 4) Remove the two screws from the control PWB unit.
"OFF" position. • If the fax box unit is installed, carry out steps 5), 6), and
7) additionally.
5) Pull out the control PWB unit and remove the snap band.
6) Remove the interface cable from the frame.
7) Remove the connector.
<State of switch> 8) Pull out and remove the control PWB unit.

OFF ON

4
2) After checking that the operation panel has gone out, open the
front cabinet and turn the main power switch to the "OFF" posi-
tion.
3
8 5

OFF 4
2

C. Installation of the expansion memory


1) Install the expansion memory to the connector.

Installing
position
3) Remove the power plug of the main unit from the outlet.

* Note for installing the expansion memory

MF 9841 SG-MEK1 17 – 1
a) Push the sections indicated with → at the same time with D. Reattach the control PWB and the right rear
both hands. cabinet.
* When handling the expansion memory, be careful not to • If the fax box unit is installed, carry out steps 1), 2), and 3)
touch the pin section.
additionally.
* Insert the memory straightly until it comes in contact
1) Connect the interface cable to the control PWB unit.
with the contact.
2) Push the interface cable into the recessed portion of the sheet
metal on the control PWB unit.
3) Attach the snap band to the sheet metal of the control PWB
unit.
4) Push the control PWB unit into the main unit.
5) Secure the unit with the two screws.

* When inserting, be careful not to slant the memory for


the connector. Do not push the memory by one hand
alone.

• If the fax box unit is installed, carry out step 6) addition-


ally.
6) Fit the interface cable into the right rear cabinet cover.
7) Attach the right rear cabinet cover to the main unit.
At this time, check that the four hooks are properly fitted to the
main unit.
8) Secure the right rear cabinet with the screw.

Hook 1 Hook 2
Hook 3

b) Push the sections indicated with → at the same time with 7


both hands until the right and the left buttons are locked.
Hook 4

9) Attach the ozone filter cover to the main unit.

2) Insert the power plug of the copier into the power outlet. Turn
ON the power switch.

• Reconnect the cables that have been removed in step B to


the original positions of the control PWB unit.

MF 9841 SG-MEK1 17 – 2
E. Turn on the main power switch of the main
unit.
1) Insert the power plug of the main unit to the outlet.

2) Turn on the main power switch.

ON

3) Turn on the power switch located on the operation panel.

<State of switch>

OFF ON

MF 9841 SG-MEK1 17 – 3
[18] SG-BF1
MF 9841 3) Remove the
Service power plug of the main unit from the outlet.
Manual

1. Unpacking
A. Parts included

SG-BF1 barcode font ROM PWB

B. Pull out the control PWB.


1 2
• If cables are connected to the control PWB unit, remove all
No. Packed part names Quantity cables.
1 CD-ROM 1 1) Push the location indicated in the illustration to unlock, and
2 Operation Manual 1 remove the ozone filter cover from the right rear cabinet.

2. Installation
A. Turn off the power switches of the main unit.
1) Turn the power switch located on the operation panel to the
"OFF" position.

2) Remove the screw from the right rear cabinet.


<State of switch>
3) Remove the right rear cabinet.
4) Remove the two screws from the control PWB unit.
OFF ON
• If the fax box unit is installed, carry out steps 5), 6), and
7) additionally.
2) After checking that the operation panel has gone out, open the 5) Pull out the control PWB unit and remove the snap band.
front cabinet and turn the main power switch to the "OFF" posi- 6) Remove the interface cable from the frame.
tion. 7) Remove the connector.
8) Pull out and remove the control PWB unit.

OFF 4

3
8 5

4
2

MF 9841 SG-BF1 18 – 1
C. Installation of the barcode font ROM PWB 6) Fit the interface cable into the right rear cabinet cover.
Install the barcode font ROM PWB to the barcode connector. 7) Attach the right rear cabinet cover to the main unit.
* Check to confirm that the silver push lever extends out when the At this time, check that the four hooks are properly fitted to the
PWB is installed. main unit.
8) Secure the right rear cabinet with the screw.

Hook 1 Hook 2
Hook 3

Hook 4

8
PROG1
PROG2
9) Attach the ozone filter cover to the main unit.
PCL/BUMON
BARCODE
FAX IMG EXT
PS KANJI

D. Reattach the control PWB and the right rear


cabinet.
• If the fax box unit is installed, carry out steps 1), 2), and 3)
additionally.
• Reconnect the cables that have been removed in step B to the
1) Connect the interface cable to the control PWB unit.
original positions of the control PWB unit.
2) Push the interface cable into the recessed portion of the sheet
metal on the control PWB unit. E. Turn on the main power switch of the main
3) Attach the snap band to the sheet metal of the control PWB unit.
unit. 1) Insert the power plug of the main unit to the outlet.
4) Push the control PWB unit into the main unit.
5) Secure the unit with the two screws.

2) Turn on the main power switch.

ON

MF 9841 SG-BF1 18 – 2
3) Turn on the power switch located on the operation panel.

<State of switch>

OFF ON

F. PCL expansion font list check


1) PCL expansion font list check
Select the PCL expansion font list by the procedures described
in the printer test page in the system setup guide.
Check to confirm that the barcode font list is printed.

G. Font list
Font No. Font name
1 Code128TT-Regular
2 Code128-NarrowTT-Regular
3 Code128-WideTT-Regular
4 Code39HalfInch-Regular
5 Code39OneInch-Regular
6 Code39QuarterInch-Regular
7 Code39SmallHigh-Regular
8 Code39Slim-Regular
9 Code39SmallLow-Regular
10 Code39SmallMedium-Regular
11 Code39Wide-Regular
12 Codabar-Regular
13 Interleaved2of5-Regular
14 Interleaved2of5-Thin-Regular
15 OCR-A
16 OCR-B
17 OCR-B-C39-Regular
18 Upc-Half
19 Upc-Half-Bars
20 Upc-HalfMusic
21 Upc-HalfNarrow
22 Upc-HalfThin
23 Upc-Tall-Regular
24 Upc-TallBarsThin-regular
25 Upc-TallMusicThin-Regular
26 Upc-TallNarrow-Regular
27 Upc-TallThin-regular
28 ZipCodeBarcode-Regular

MF 9841 SG-BF1 18 – 3
[19] SG-AMX2
MF 9841 3) When theManual
Service [Default Display Setting] key is touched, the screen
for setting the default display that appears when the [DOCU-
MENT FILING] key is pressed will appear.
1. Unpacking • To set the base screen of document filing as the default dis-
play, touch the [Document Filing] key.
A. Parts included
• To set the external application selection screen as the
default display, touch the [Solution] key.
4) After selecting the setting, touch the [OK] key.
• "Default Display Setting" also appears in "Document Filing
Settings" in the system settings (administrator).
1 2 • If the [CA] key is pressed in document filing mode or solution
mode, the base screen of that mode will appear regardless
of the default display setting.
No. Packed part names Quantity
1 CD-ROM 1
C. External application setup
2 Operation manual 1 1) Click the [Login] button that appears in the upper right-hand
corner of the Web page.
2. Installation 2) Select [Administrator] in [Login Name] and then enter your
password.
<Note before installation>
3) Click [External Applications Setup] in the menu frame.
* To enable the external account kit, the product key must be
4) Configure the standard application settings.
acquired.
• Up to 8 standard applications can be stored.
A. Make preparations for enabling the • For each setting item, refer to [Help].
Application Communication Module
To enable the Application Communication Module, enter the prod-
uct key by key operations on the operation panel.
1) Press the [SYSTEM SETTINGS] key.
2) Touch the [Admin Password] key.
3) Touch the [Password] key and enter the administrator pass-
word.
4) Touch the [OK] key.
5) Touch the [Product Key] key.
You may have to scroll down the screen to show this key.
6) Touch the [Application Communication Module] key.
7) Enter the product key with the 10-key, and touch [OK] key.
• The product key can be entered from the Web page.
For details, refer to [HELP] on the right upper side of the Web
page.

B. Solution Settings
1) By the procedure of A., "Solution Settings" key is added to the
menu screen of the system setting or the key operator pro-
gram.

2) When "Solution Settings" key is touched, the menu below is


displayed.

MF 9841 SG-AMX2 19 – 1
[20] SG-AMX3
MF 9841 c) When
Service [External
Manual Account Setting] key is touched, the
screen for setting the calculation by the external applica-
tion and for enabling user authentication is displayed.
1. Unpacking (The two settings are linked together.)
• When the check box of [External Account Management
A. Parts included is Enabled] is checked:
The result of the job completion is notified to the exter-
nal application set on the Web page. (The default is
"Disabled.")
• If the check box is OFF, check cannot be made.
• When the check box of [Authentication by the External
1 2 Account Application is Enabled] is checked:
When the machine is booted, the login screen can be
acquired from the application set on the Web page.
No. Packed part names Quantity
(The default is "Disabled.")
1 CD-ROM 1
d) After setting, when [OK] key on the external account set-
2 Operation manual 1
ting screen is touched, the message to urge rebooting of
the machine is displayed. To enable the setting, touch
2. Installation [OK] key and reboot the machine.
<Note before installation>
* To enable the external account kit, the product key must be
acquired.

A. Make preparations for enabling the external


account kit.
1) To enable the external account kit, enter the product key by
key operations on the operation panel.
a) Press [SYSTEM SETTINGS] key.
b) Touch [Administrator Password] key.
c) Touch [Password] key and enter the administrator pass-
word.
d) Touch [OK] key.
e) Scroll the screen, and touch [Product Key] key.
f) Touch [External Account Module] key.
g) Enter the product key with 10-key, and touch [OK] key.
• The product key can be entered from the Web page. For
details, refer to [HELP] on the right upper side of the Web
page.
2) Make the solution setting.
a) By the procedure of 1), "Solution Settings" key is added to
the menu screen of the system setting or the key operator
program.

b) When "Solution Settings" key is touched, the menu below


is displayed.

MF 9841 SG-AMX3 20 – 1
COPYRIGHT  2009 BY SHARP CORPORATION
All rights reserved.
Reproduction, adaptation or translation of the contents of the
manual without prior written permission is prohibited,
except as allowed under copyright laws.

Trademark acknowledgements
Microsoft ® Windows ® operating system is a trademark or copyright of Microsoft
Corporation in the U. S.A. and other countries.
Windows® 95, Windows® 98, Windows ® Me, Windows NT ® 4.0, Windows ® 2000,
Windows ® XP, Windows ® Vista, Windows ® 2000 Server, Windows ® Server 2003
and Internet Explorer® are trademarks or copyrights of Microsoft Corporation in the
U.S.A. and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
Acrobat ® Reader Copyright ® 1987 -2002 Adobe Systems Incorporated. All rights
reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks
of Adobe Systems Incorporated.
All other trademarks and copyrights are the property of their respective owners.

You might also like