Νικ λα Ι. Σε ετίδη ΑΕΒΕ Nikolaos J. Seretidis S.A.

Ε α ε ατ έ σ σ ε έ ε ατ α Gas and electric catering machinery

Υ αε ί and equipment
th
7 . Θεσσα ί – Λα αδά 7 km Thessaloniki – Lagada road
Θεσσα ί , ΕΛΛΑΣ Thessaloniki, GREECE

ΗΛΕΚ ΡΙΚΗ ΜΗ ΑΝΗ

ΔΙΑΜΟΡΦ ΣΗΣ Κ Ν Ν ΓΙΑ ΠΙ ΣΑ
PC2 – PC4
ΟΔΗΓΙΕΣ ΕΓΚΑ ΑΣ ΑΣΗΣ ΡΗΣΗΣ ΚΑΙ Σ Ν ΗΡΗΣΗΣ

ELECTRIC MACHINE FOR

MOULDING PIZZA CONES

PC2 – PC4

INSTRUCTIONS FOR INSTALLATION USE

AND MAINTENANCE

Ε εσ : Μ αστ ί 13, 546 27 Θεσσα ί

Showroom: 13 Monastiriou st., GR - 546 27 Thessaloniki, GREECE
Tel: (+30) 2310 681178, (+30) 2310 681633 Fax: (+30) 2310 681277 e-mail: info@sergas.gr
1. ΓΙΑ Η Α ΦΑΛΕΙΑ Α 1. SAFETY PRECAUTIONS

ΠΡΟΣΟ Η: ΕΠΙΚΙΝΔ ΝΗ ΑΣΗ ΕΝ ΟΣ ΗΣ WARNING: DANGEROUS VOLTAGE INSIDE

Σ ΣΚΕ ΗΣ.

ΠΡΟΣΟ Η: ΓΙΑ ΗΝ ΑΠΟΦ ΓΗ ΚΙΝΔ ΝΟ WARNING: TO PREVENT FIRE OR SHOCK

ΗΛΕΚ ΡΟΠΛΗΞΙΑΣ ΜΗΝ ΕΚΘΕ Ε Ε Η HAZARD DO NOT EXPOSE THIS UNIT TO
Σ ΣΚΕ Η ΣΕ ΓΡΟ ΠΕΡΙΒΑΛΛΟΝ ΚΑΙ ΜΗΝ DRIPPING OR SPLASHING WATER.
Η ΒΡΕ Ε Ε ΜΕ ΝΕΡΟ.

Ο δα τε ε τ ε ατ δε α - The electric power switches do not completely

ε τε τ σ σ ε α τ δ τ , shut off mains power from the unit, but switch
α ε τ ε α ετ α τ . operating current on and off.

2. ΕΙ ΑΓ ΓΗ 2. INTRODUCTION

Σ α τ α α τ σατε α τ τ Congratulations on purchasing this SER GAS

α SER GAS. machine. We are sure that you will be satisfied
Ε αστε σ τ α ε ετε ε α στ of working with it, as it is designed to operate
δ ε τα ε α τ αφ σ εδ στ ε α in heavy conditions for many years with the
α ετ ε σε σ σ ε α highest efficiency and the lowest maintenance.
α, ε τ ε α τε δ ατ α δ σ α
τ τε σ τ σ .

Ό σ ε σε α τα τα α As we use to all our products we took very

φ τ σα ε δ α τε α α ασφα α special care for safe and economic operation.
ετ α. Α τ σ σ ε ε α This unit is equipped with all devices for safe
εφ δ ασ ε ε τ δ ατ ε use of electric power according to EU and
ε τ ασφα σ τ ε τ international norms. It is designed to operate
ε ατ σ φ α ε τ α σ with the lowest energy consumption and
σ στ ΕΕ α δ ε . Έ ε σ εδ αστε prepare the pizza cones under the best
α ετ ε ε τ α τε ατα σ sanitary conditions.
ε εα α α α ασ ε ε τ
τσα τ α τε ε σ ε ε . We advice you to spare a few moments to
Σα σ στ ε α αφ ε σετε α ε τ στ read this brief operator’s manual, it may repay
α δ α σετε α τ τ σ τ ε ε δ , α you in terms of improved results, or avoidance
ετε α τε α τ ε σ α α α φ ετε of costly mistakes.
δα α
This series of SER GAS machines for
Α τ σε α δα φ σ moulding pizza cones includes the model PC2
α τσα ε α ε τ τ PC2 with two moulding heads and the model PC4
δ α τε δ α α α τ τ PC4 with four moulding heads. Both of them are
δ α τε 4 α α. Κα τα δ ε α τα heated with electric heaters.
ε ε τ ε α.
3. Ε ΙΓ ΑΦΗ Η ΚΕ Η 3. GENERAL DESCRIPTION

Ο τ αε α ατασ ε ασ The body of the machine is made of stainless

α α εδ τ α ε τα α α steel while the moulds, where the cone pizzas
δα φ τα ε α α are moulded, are made of aluminium with high
α ε α τ τα thermal conductivity and proper for use in food
ατ α τ φ α. Κ ε α α ε processing. Each cone and each mold are
α τ στ δα φ σ ε α τα heated by separate heating elements.
α ε στ ε α τ στ ε α. Η The desirable temperature is selected with
ε τ ε ασ α σ ατ ε ετα thermostats and the baking time is determined
ε ε στ τε ε α ετα α by a timer with beeper that informs the user
δα τ ε α τ when the pizza cones are ready.
ε ε ε τ στ ατ τε τα α
ε α τ α.

Στ ε τ α ε α On the upper side of the machine is a carriage

ε ε τ ε ετα that holds the cones. The carriage is controlled
σ τ φ ε φ ε τ by a couple of levers so that it can move and
στε α ατ στα α α α α lock to the top or bottom position. Lowering the
ασφα στ α τα α. carriage lets the cones move into the molds
Α τα τ ε τ φ ε and locks there as long time is necessary to
ετα στ ε σ α ασφα ετα bake the pizza cones.
στε στ α αφα σε τα α Picking up the upper lever drives the carriage
α α α τ ετ σε τ α τα to the top and the lower lever secures it to let
ε ε α. the user remove the baked pizza cones and
put dough to bake the next batch.
4.ΕΓΚΑ Α Α Η 4.INSTALLATION

Η α δε ε δ α τε ε α α τ σε στ The machine has not any special demands for

ε ατ στασ τ . Ε α α ετ α τ ετ ε installation. It is enough to be placed on a stiff
σε σε α στα ε ε ε εδ table with flat surface in a distance at least 10
ε φ ε α α σε α στασ τε α cm from the nearest wall. Special care must
10 cm α τ τ τε τ . Εδ be taken that flammable objects (curtains,
φ τ δα α ε α φ ε στε ε φ ε τα wooden decoration etc.) are not near or above
α τ ε ε α ( τ ε , ε δ α σ σε the unit.
) α σ τα τ ε α τ
σ σ ε .

Π τ σετε σε ε τ α α τ φ Before you put it in operation for the very first

αφα στε τ αστ ε α τ time remove the plastic coating from the
α ε δ τε ε φ ε ε . stainless steel surfaces

Η α ε τ ε ατ ε α Electric power supply must be 220 – 240 V

ε α 220 – 240 V50/60 Hz α φ σ . 50/60 Hz per phase. Be sure that the unit is
Σ ε τε τε τ σ σ ε ε α α well earthed.
ε .

Κα τα δ τ α σ δ τα σε α φ σ Both models must be wired to one line and

α α ατ σε τ σε ε τ σ δε neutral and their demands on electric power
ε α ε ε . Η PC2 δ α τε φ α are not especially high. PC2 is equipped with a
ε α α ετ α σ δε ε σε α α σ . schuko plug and is enough to be plugged in a
Η PC4 ε α σ δε ε σ φ α ε τα schuko outlet. The PC4 must be connected
σ ατα δ τα στ ε ε σε δα according the diagrams and wires size as they
ε τα α δα α ασφ ε ε α τ are described in the next page.
τ δ τα στ σ ετ α α.

Γα εφ σ α τ φ δ τε τ σ σ ε Every line supplying your appliances must

ε α εφ ε ε στ have its own fuse and switch with contact
ασφα ε δ α τ στ α α ε τ separation at least 3 mm. This way they can
ε ατ στασ τ εε στ α be isolated from mains if required.
ε αφ 3 mm, στε α ε δ ατ τ τα
α σ τ α τ δ τ .
Note that electric connection works must be
Σ ε στε τ ε ασ ε τ ε τ
carried out ONLY by a qualified electrician.
σ δεσ α ε α τα ΜΟΝO α
ε ε τ .
4.1 ΔΕ Η 4.1 WIRING

Η ΕΡΓΑΣΙΑ Α Η ΘΑ ΠΡΕΠΕΙ ΝΑ ΓΙΝΕΙ ΑΠΟ THIS WORK MUST BE CARRIED OUT ONLY
ΕΜΠΕΙΡΟ ΗΛΕΚ ΡΟΛΟΓΟ BY A QUALIFIED ELECTRICIAN.

Ό α αφ ε α δ α As is written previously both machines are

ε α ατασ ε ασ ε α σ δεσ σε α equipped for one single line 230 V AC 50/60
φ σ 230V AC 50/60 Hz, α δ τε α Hz, one neutral line and earthing.
ε σ . Η PC2 δ α τε φ α ε α α ετ α PC2 is equipped with a schuko plug and is
σ δε ε σε α ασ . Η PC4 ε enough to be plugged in a schuko outlet. The
α σ δε ε ε α δ . PC4 must be connected by cable. Electrical
τε ατ ε τ σ δεσ σ ετα terminal is located on bottom of the back panel
στ τ τ σ τ σ σ ε . of the unit.
Αφα στε τ α α α σ δ στε Remove the side cover and connect according
σ φ α ετ α α τ σ α. the following diagram:

α α δα α ασφ ε ε α Wire sizes and fuses must be according the

σ ε αε α σ φ α ε following board:
τ α α τ α α

Model Power Fuse (per line) Cable

PC2 1,6 kW 10 A HO5VV F 3G1

PC4 3,2 kW 16 A RN - F 3G2,5

5. Ε ΙΜΑ ΙΑ Η Ζ ΜΗ 5. PREPARING THE DOUGH

Ο ε ασ α α ε αε α α α The working area should be clean and in

α σ φ α ε τ α ε ε accordance with the rules of hygiene
σ α τ α ασ ε τ φ . applicable to food preparation. We suggest the
Π τε ετα ε ασ ε α α following works to be done on a workbench
τα σε α α α εδ τ made of stainless steel.
α.

Α ετ ετε τσα σ φ α At first prepare pizza dough according to the

ε τ τ ε ε τε. Γ α τ τσα way you know. To bake pizza cones when you
α ε τα ετε τα α knead the ingredients you must add about 75
σ σετε 75 ml φ τ δ α ε α ml vegetable oil for each kilogram of dough.
. Μετ α «φ σ σε » After the dough will "rise" and will become as
α α ε τ ετε α α σετε you want it to create pizza should be
τσα α ε α ε α ε , homogeneous, soft and elastic.
α α α ε αστ .

Στ ε ασ α α ε αστε τε α On the workbench will need a scale to divide

α στε α στε σε σε the dough into equal portions of 70 - 80 gr.
ε δε τ 70 - 80 gr. Σε α α α α
ε αφ α ε ε φ εα στ In a clean surface throw little flour and start
ε τ α σε στ ε ε . working each protion. Initially work the dough
Ο α τε τ ε α α τ ετε τ to make round balls. The best way is to place
α στ ε φ ε α ε ασ α α α τ the ball on the working surface and rotate
ε στ φε σ ε τα continuously using your palm in a circular
σε ε τ α τ . Ε α motion. It is very important at this stage to be
σ α τ σε α τ τ φ σ α σ ετε carefull that the balls have a smooth surface
στε ε α εα ε φ εα without cracks. If there cracks on the dough’s
. Α τα α surface, after baking, the pizza cones may get
ε α ε φα σ α φε α marks or wholes. The cracks in the dough can
σ σ . Ο στ «σ » be avoided by working them as above for
δ ε τα τ α αφ ε. longer time.

Στ σ ε α δ ετα στ ε σ α The next step is to give the dough cone shape

τα τε ε τ α στ ε φ εα by rolling them with palm on the working
ε ασ α ε - σ α τα ε αφ surface front and back and pressing lightly to
α τ α ε . Ότα τ σ α one side. When they get cone shape put little
τ τ α ε ετε ε αφ , τ flour on them, place them in a plastic basin
τ ετε τε σε α ε α τ σ ε ετε ε and cover them with a clear clothe. The cones
α α α ετσ τα. Ο ε α must stay there at least 30 minutes.
α α ε ε ε τ στ α 30 ε τ .

Στ δ εα α τ τ φ σ ε στ At this point the user must prepare the

ε α ετ σε τ α . Σε α machine for baking. In a clear cotton clothe or
α α α α ε φασ α σε α in a piece of kitchen paper put some vegetable
σ τ τα α τ α τ ετε τε φ τ oil and sweep the molds and the cones of the
δ α σ ετε ε α τ τα α α α machine so that they get little oil on their
τ στε α α ε αφ . surface.

Στ σ ε α, αφ α ετε τ ε Then turn the main switch on, turn the bottom
δα τ , ετε τ τ ε στ τ (1) thermostat (1) at 170 °C and the top
στ 170 °C α τ ε (2) στ 130 °C thermostat (2) at 130 °C to pre heat the
στε α ε ετε τ α . machine.
6. ΕΙ Ι Μ 6. OPERATION

ΠΡΟΣΟ Η!!! Ο α τα α στ WARNING!!! While the machine is in operation

δ εα ετ α τ α the cones and the molds are in high
ε ασ α α ε α α σ temperature and may cause burns.
ε α ατα.

Εφ σ ετε ετ σε τ ε α ετε After the doughs are ready and the machine is
ε ε τ α ε τε α preheated you can proceed to baking.
σετε στ σ . Γ στε τ
δα τ (3) στα 1,5 ε τ . Turn the timer (3) at 1,5 minutes.

ετ στε τ ε στα α α ε τ Put the doughs in the molds with their sharp
τε τα τ ετ στε α edge to the bottom so that they fall in the
εφα στ τ . center.

Α ασ στε τ (b) α α Lift the lever (b) to release the carriage with
α ε ε ε σετε τ φ ε ε τ the cones and holding the lever (a) slowly
α ατ τα τ (a) ατε στε α lower to get the cones into the molds. At this
στε α σα στα α α. stage the dough inflates rapidly and fills the
Στ φ σ α τ φ σ ε α τ α α whole space between mold and cone.
ε ε τ ετα α α
. When the gap between the cone and the mold
Ότα τ δ ε ετα α α is about 1 cm make a pause of about 5 sec to
ε α ε 1 cm τε α α σ ε let the steam that is produced to expand.
5 sec στε α ε τ ε ατ
α ετα .
Στ σ ε α ατε στε τ (a) α Then lower the lever (a) until it stops and locks
τε ατ σε α α ασφα σε στ τ σ . at the bottom position. When the time selected
Ότα ε ε ε ε ατ σ for baking is passed the beeper starts ringing.
σ ε τ α ε α τ ε.

Α ασφα ε στε τ φ ε ετ (b) α Unlock the carriage by picking-up the lever (b)
α τα τ (a) φ τε τ στ and lifting lever (a) bring it at the top position
ε σ α ασφα σε . until it locks.

Αφα στε τα α α α τ Remove the baked cones from the machine

α τ ετ στε τα στ ε δ φ and place them in the special rack that came
σ δε ε τ α . with it.

Ε α α ετε τ δ α δ αδ ασ α α τ Repeat the same process for the next batch.

ε ε α τ δα.

Σε τα τ δ αστ ατα α α ετε From time to time spread (carefully because

σε τ φ τ δ στ στε α they are hot) vegetable oil on cones to detach
α τα τα α ε α. the baked pizzas easier.

Ο τ ετ ε α σ α The beeper works as long as the timer is set to

δα τ σ ετα στ σ δ α zero and may be disturbing. To stop it
σ α ετα ε τ . Γα α δα ετε beeping, turn the timer counter clockwise to lie
τ ετ α τ στ τε τ δα τ between the indications of zero and five. (See
α τ στ φα ε τ φ τ στε α illustration above).
σ ετα ετ τ ε δε ε δ α
τε. (Β ε α α σ α).
7. Η Η Η 7. MAINTENANCE

Ότα τε ε σετε τ σ σ στε τα στ ε α Every when you finish baking switch off the
α σ ε στε τ ε δα τ α heaters, turn off the main switch and lock the
ασφα στε τ φ ε ε τ στ carriage with the cones on the top position. Let
ε σ . Αφ στε τ α τσ σ the machine as time as needed to become
ε ετα α α σε . cold.

Ότα α σε ε τε α στε When the unit becomes absolutely cold isolate

τ α τ δ τ ατε τα τ it from mains by turning off the switches in the
ασφα ε δ α τε στ α α αφα τα fuse box of your electric installation or unplug
τ α τ α α α α στε τ from sockret. Then, with a clear clothe lightly
α τα α α ε α α α φασ α wet in warm water and dishwashing liquid
ετε σ ε ε αφ α σε α ε . clean the cones and molds. Also clean with a
Ε σ α α στε ε α ε αφ wet clothe all the outer surfaces of the unit.
φασ α ε τ ε τε ε φ ε τ .

Αφ στε τ σ σ ε 10-15 ε τ στε α Always leave the unit 10-15 minutes to

στε σε τε ε α ασ σετε τ become absolutely dry before you turn the
ασφα ε δ α τε . switches in the fuse box to the On position.

Π τ ετε τ σ σ ε .Α τ ε τε τ Never wash the appliance. This could expose

στ σε δ ε τ α . the user to electric shock’s hazard.

Μα φ τ ε δ δα α ε ε ε τε τα Once a week inspect the cables connecting

α δα σ δ τ σ σ ε στ δ τ the unit to the mains and be sure that they are
α α ε στε σ τ σ τα τα σε always in good condition.
α ατ στασ .