Operation manual

GTL Superpower Series Vehicles

Beijing Foton Daimler Auto Co., Ltd.

Planned by: MU Chunyan
Compiled by: Yuan Wangui, Ding Liyan, GuoYongdong, Sun Xiuqin, Zhou Jie, Wang Huichang, Yu Chenghai, Yang Genrong, Su Zhaoxia,
NiuYuqin, Zhu Yuxia, Wang Xudong, Na Na, Li Xiaopei, TianJuntao, Qiao Ting, Zhang Zhenxing, Wang Daxing, Zhou Zhou,
Li Yang, Sun Jingjing, XuShuzhen, LuoYongfeng, Wang Junlin, Hu Zhongguo, Song Xinyu, GaoJiazuo, Liu Xueming,
NingWanliang, Zhang Yanmei, Guan Dapeng, Wang Tao
Artwork: Yang Huawei, GuoZhaowang
Audited by: TianMengyi, Ye Shuhang, Liu Zhihan, Zhou Xinhua, Ding Jiaoxia, Tan Changyu, Liu Fuping, Wang Fengjun
Approved by: Qi Huawei, Shi Tongjun
Approvals: Lin Meiyou
Presswork: *****************************************************************************
Format:880mm×1230mm1/16 Printed sheet:*** Number of words:*** thousand words Printed copies : 1-**Volumes
The * edition printed in *, 201* Beijing The * printing in*,201* Beijing
Publication number:

2
 Forward
This operation manual is compiled by us for your convenience of quickly becoming familiar with the structure and technical features of GTL
Superpower Series and mastering the right method of using, maintenance and repair. We hope that you shall read it carefully and operate, maintain and
repair as instructed and especially pay attention to the parts with ―Caution‖, ―Warning‖ and ―Danger‖ and the following items.
1 The operation manual applies to the GTL Superpower Series Vehicles. As the configuration is different for different models, some devices,
facilities or functions may not be found in your model or different with yours.
2 In order to avoid damaging the original devices even causing accidents, users are strictly prohibited to refit or add equipment, especially for the
systems involving safety such as the electrical, the braking and the steering.
3 The users shall buy the genuine parts in Foton Daimler Service Station for replacement.
4 Our company shall not be responsible or take any legal liability for the disputes and losses or consequence including but not limited to traffic
accident, personal injury and property loss caused by the users violating Item 2 and 3 mentioned above.
5 With the progress and development of technology, the GTL Superpower Series shall continue to improve and perfect. There shall be no further
notice for the improvements that may be different with the content in the operation manual, if any.
6 When you buy a car, please don't forget to ask for and properly keep all the accessory information; when you sell your car, please don't forget to
deliver all the accessory information together to the new owner, because these data is a part of the car.
7 After you read the operation manual carefully, if there is still doubt, please consult Foton Daimler service station, or Foton Daimler‘s car customer
service center, the 24-hour service hotline is: 4008000977, we will provide you with perfect service.
Beijing Foton Daimler Auto Co., Ltd.
September, 2014

3
 Table of contents
Announcement for new vehicles ........................................................................................................................................................................................... 7
Important notice ............................................................................................................................................................................................................. 7
Product model, VIN and engine number ........................................................................................................................................................................ 8
Vehicle nameplates ......................................................................................................................................................................................................... 9
Notice ............................................................................................................................................................................................................................ 11
Breaking-in for new vehicles ......................................................................................................................................................................................... 14
Safety of passengers............................................................................................................................................................................................................. 16
Seat................................................................................................................................................................................................................................ 16
The use of seat belt ....................................................................................................................................................................................................... 17
Overload strictly prohibited .......................................................................................................................................................................................... 19
Control device ...................................................................................................................................................................................................................... 20
Instrument panel........................................................................................................................................................................................................... 20
Instrument panel........................................................................................................................................................................................................... 22
Indicator lamp ............................................................................................................................................................................................................... 32
Control switch ............................................................................................................................................................................................................... 41
Steering wheel .............................................................................................................................................................................................................. 58
Speed change control .................................................................................................................................................................................................... 59
Accelerating, clutching, and braking ............................................................................................................................................................................. 67
ABS and ASR .................................................................................................................................................................................................................. 69
Differential lock Operation ............................................................................................................................................................................................ 72
Transfer case Control Mechanism ................................................................................................................................................................................. 74
Independent Heat Source Control ................................................................................................................................................................................ 75
Air Conditioning System ................................................................................................................................................................................................ 83
Rear-view mirror adjusting ........................................................................................................................................................................................... 88
Cab Overturning ............................................................................................................................................................................................................ 89
Window Opening and Closing ....................................................................................................................................................................................... 94
Other devices ................................................................................................................................................................................................................ 97
Driving vehicle .................................................................................................................................................................................................................... 108
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 Before driving – check ................................................................................................................................................................................................. 108
The preparation of starting engine ............................................................................................................................................................................. 112
Start of the engine ...................................................................................................................................................................................................... 113
Vehicles’ start and stop ............................................................................................................................................................................................... 115
Driving precautions ..................................................................................................................................................................................................... 119
Economic traveling ...................................................................................................................................................................................................... 122
Driving in tropical and high-temperature areas .......................................................................................................................................................... 124
Driving in winter .......................................................................................................................................................................................................... 125
Driving in ice and snow weather ................................................................................................................................................................................. 128
Conditions of emergency driving ................................................................................................................................................................................ 129

Vehicle operation .......................................................................................................................................................................................................... 133

Loading ........................................................................................................................................................................................................................ 133
Traction........................................................................................................................................................................................................................ 143
Lift the cargo tank ....................................................................................................................................................................................................... 149
Refitting ....................................................................................................................................................................................................................... 150

Vehicle maintenance .................................................................................................................................................................................................... 154

Maintenance Period Table .......................................................................................................................................................................................... 154
Maintenance Guide ..................................................................................................................................................................................................... 162
Oil filling chart ............................................................................................................................................................................................................. 197
Filling position of lubricating grease ........................................................................................................................................................................... 201
Lubrication guideline................................................................................................................................................................................................... 205
Tire change .................................................................................................................................................................................................................. 208
Gearbox maintenance ................................................................................................................................................................................................. 214

Communication and recreational facilities ............................................................................................................................................................. 220

Communication device ............................................................................................................................................................................................... 220
Auto audio ................................................................................................................................................................................................................... 221

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 Vehicle-mounted Bluetooth system ............................................................................................................................................................................ 235
Parking sensor ............................................................................................................................................................................................................. 244

Technical parameter list ............................................................................................................................................................................................... 248

Engine parameters list................................................................................................................................................................................................. 248
Wheel alignment parameters ..................................................................................................................................................................................... 250
Maximum gradeability ................................................................................................................................................................................................ 253
Oil fluid filling volume ................................................................................................................................................................................................. 254
Tyre pressure meter .................................................................................................................................................................................................... 258
Power meters of lamps ............................................................................................................................................................................................... 260

Accessory ......................................................................................................................................................................................................................... 263

Break principles diagram............................................................................................................................................................................................. 263
Electrical principles diagram ....................................................................................................................................................................................... 264

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 the service life of the vehicle and the traffic requirements, as well as the provisions of the
Announcement for new vehicles
safety directly, please use the Foton Daimler‘s relevant state laws and regulations, it is strictly
authentic accessories, brake fluid and special prohibited to overload, over speed, refit and
Important notice
lubricants supplied by Sinopec Kunlun or the retrofit illegally.
1 The abbreviations used in the operation Great Wall lubricating Oil Company for Foton 9 Our company shall not be responsible or
manual: OPT (Optional device); FAB (Full air Daimler vehicle. take any legal liability for the disputes and
brake); TDA (Only limited to vehicle model 5 Vehicles whose emissions reach state IV losses or consequence including but not limited
with double drive axle). standard please refill diesel oil reaching state to traffic accident, personal injury and property
2 Please go to Foton Daimler service station IV standard, otherwise the engine‘s fuel supply loss caused by the users violating Item 1 and 8
for running-in maintenance and regular system will be damaged. mentioned above.
maintenance according to the regulated 6 The tire‘s inflation pressure must conform
mileage or time period. to the requirement stipulated in the operation
3 When replacing the parts of the vehicle, manual on the tire‘s inflation pressure. The
please use the Foton Daimler‘s authentic highest speed of the vehicles with bias tire
accessories, to ensure the quality of shall not exceed 90 km/h.
maintenance, and prevent the potential safety 7 The tractor with ABS is required to match
hazard and damages to the vehicle caused by with trailer with ABS, to avoid potential safety
the using of unauthentic accessories. hazard and causing damage to vehicles.
4 The quality of engine oil filter, air filter, 8 Please conduct use, maintenance and
fuel filter, lubricating oil and brake oil affects repair follow instructions‘ specification and
7
 A－ Show the product‘s changed model.
Product model, VIN and engine number
VIN

Product model, VIN and engine number, please VIN code is engraved on the outside of the

write down the VIN and engine number, which right longitudinal beam above the front axle.

are needed when you repair vehicles and

contact with Foton Daimler‘s car dealer.
Product model
The meaning of the example VIN 代号 VIN code
BJ4259SMFKB-A:
BJ－ The enterprise code of BeiqiFoton;
Engine number
4－ Vehicle category, 1 for truck, 3 for the
Engine number is engraved on the engine
dumper, 4 for tractor, 5 for special vehicle;
nameplate and the cylinder.
25－ The vehicle‘s maximum total mass,
Engine numbers of Cummins ISG series
tons (exclude the semi-trailer);
engines are engraved on engine cylinder‘s
9－ Design sequence number;
right-central part.
The characteristics in the SMFKB - VIN
vehicle identification number, the letters
respectively indicate the vehicle‘s category, the
maximum total mass, the body‘s category, the
type of engine and drive type;
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 ⑨ VIN Truck and dumper
Vehicle nameplates
① Brand

Nameplate location ② Model

Vehicle nameplates are installed on the upright ③ Maximum allowed total mass

of the right door of the cab. ④ Complete vehicle unladenmass

⑤ Engine model
⑥ Maximum allowed tractive tonnage
⑦ Rated power/maximum net power
中国北京福田戴姆勒 Manufactured by Beijing Foton Daimler Auto
⑧ Manufacturing date
汽车有限公司制造 Co., Ltd.
Content of nameplate ⑨ VIN
品牌：欧曼牌型号 Brand: AUMAN Model
Semitrailer tractor
整车整备质量 Complete vehicle unladen mass: kg
① Brand
最大允许牵引质量 Maximum allowed tractive tonnage: kg
② Model
牵引座最大设计净载 Maximum design static load of traction base:
③ Unladen mass
荷 kg
④ Maximum design tractive tonnage
发动机型号 Engine model
⑤ Maximum design static load of traction
额定功率 Rated power kW
base
最大功率 Maximum net powerkW 中国北京福田戴姆勒 Manufactured by Beijing Foton Daimler Auto
⑥ Rated power/maximum net power
制造日期 Manufacturing date M/ Y 汽车有限公司制造 Co., Ltd.
⑦ Engine model
VIN 品牌：欧曼牌型号 Brand: AUMAN Model
⑧ Manufacturing date
9
整车整备质量 Complete vehicle unladen mass: kg

最大允许牵引质量 Maximum allowed tractive tonnage: kg

牵引座最大设计净载 Maximum design static load of traction base:

荷 kg

发动机型号 Engine model

额定功率 Rated power kW

最大功率 Maximum net powerkW

制造日期 Manufacturing date M/ Y

VIN

10
 4 Do not change the power supply and the deformation. The front and rear axles with
Notices
bond strap‘s specifications arbitrarily. crack and deformation shall be replaced

1 In the process of vehicle refitting, and the 5 After the replacement or maintenance of immediately

using of welding, cutting and other equipment, the battery, fasten the battery firmly with We shall fasten bolts loosing immediately. For

the positive wire of the battery must be support. Fasten the wire connection, smear disc-type brake, we shall replace the friction

disconnected, the wire harness connectors of Vaseline to prevent corrosion, and wear the plate according to the brake shoes alarm from

the vehicle‘s various controllers (including plastic cap well, otherwise it is easy to have dashboard; for drum-type brakes, we shall

engine ECU, CBCU, etc.) must be serious consequences. check the abrasion condition of friction plate

disconnected. 6 For each shift, we shall check whether through the observation hole, if the thickness

2 During the normal running of the engine, spherical hinge part of the steering system is of friction plate is worn to less than 5 mm, the

we shall not shut off the ignition switch, if the connected reliably, whether the fasteners loose. friction plate must be replaced.

car stops for more than 1 hour, we shall turn If there is loose, we shall promptly tighten or 9 For the vehicle model without ECU

off the ignition switch (take down the keys or replace the failure parts, and lubricate in time. installing on the engine, we shall clean the

shift to the LOCK gear). 7 For each shift, we check each connection external part of ECU on a regular basis,

3 It is strictly prohibited to change the fixed part of the suspension system, see whether suggest using a cloth to wipe, it is strictly

position of the bond strap on the vehicle crack or loose occur. The reed with crack shall prohibited to rinse with water, it is strictly

chassis randomly, while removing the bond be replaced immediately, if the bolts loose, prohibited for the user to plug and pull out the

point in the process of the vehicle refitting, the they shall be fastened immediately. connection wiring harness on the ECU. The

surface of the bond point must be painted, add 8 Check all parts of the front and rear axles, repair of ECU connection wiring harness must

dish washers and fix it tightly. check whether there is a crack, loose, be operated by Foton Daimler service station‘s
11
professionals.
10 To avoid blowout risk, while using a bias
tire, the highest speed shall not exceed 90 km/h;
when using the radial tire, the highest speed
shall not exceed 100 km/h. Otherwise, the
consequence is proud.
11 For your driving safety and prolong the
service life of the vehicle, please note the
following:
● Fill fuel oil, lubricating oil (grease), urea,
brake fluid, power steering fluid according to
the stipulation in the operation manual.
● In accordance with the provisions, replace
the air filter, oil filter‘s filter element on a
regular basis, and use the Foton filter element
marked with the anti-counterfeiting mark of
authentic accessories of Foton company,
otherwise, it may cause the engine‘s early wear
and burning oil, power down and other faults.
● Conduct regular inspection on the external
assembly surface of the radiator, if the surface
congestion occurs, clear timely, or it may cause
the temperature of cooling water and engine oil
is too high, which will affect the service life of
the engine.
● The key is strictly prohibited to turn to
"LOCK" position during driving, or you will
lose steering ability due to the steering wheel‘s
lock, causing a traffic accident.
● After adjusting the adjustable steering
wheel to the position, we shall lock the
regulating handle completely, it is strictly
prohibited to adjust the position of the steering
wheel when driving.
● Power steering model, while turning to the
limit position, the duration shall not be more
than 5 seconds.
● The polarity of the bonding of the
automotive alternator is negative, once joined
the counter, it will cause the damage of
generator.
● After the starting of engine, it shall be idle
at least for 3 minutes, after the supercharger is
properly lubricated, refuel the engine.
● It shall idle at least 3 minutes before the
engine‘s off, suddenly park and flameout under
high load are prohibited.
● While cars in the downhill, flameout of the
engine and sliding out of gear is strictly
forbidden.
● Illegal refit and retrofitting are strictly
prohibited, refit and retrofitting that do not
agree with this description and specifications,
refit and retrofitting that affect the safe use and
performance of cars are strictly prohibited.
● Maintenance period and mileage shall be
executed according to the provisions in the
table below.
The first Regular
12
term of maintenance
maintenance period and
and mileage mileage
Within 60 Maintenance
days from the once for
date of every 10000
purchase km or 2
(based on the months
invoice date (subject
of purchasing to the one
car) or coming first)
mileage of
(2000 - 4000)
kilometers
(subject
to the one
coming first)

13
 speed, the engine speed shall not exceed 70% emergency stop during the running-in period.
Breaking-in for new vehicles
of the highest engine speed. When driving, 4 During the running-in period, we shall

The early driving of 2500 kilometers is the please pay attention to the engine tachometer often pay attention to the temperature of the

running-in period of a new vehicle, it is to avoid the overdriving of the engine. transmission, the rear axles main shell, the

extremely important to comply with the wheel hub and the brake, eliminate the

following considerations, which will be abnormal condition timely if any. At the same

decisive for the service life of the car and time, we shall also check the brake clearance

performance. and the return condition of the brake: Brake

clearance shall be between (0.7 - 1.7) mm, if
the brake clearance is improper and the brake
The allowable highest speed of revolution
return is bad, we shall adjust.
during the engines early drives 2500 km:

1 We shall conduct loading limit for the

vehicle during the running-in period, the load Engine type The allowable highest

of goods for the new car during the running-in speed of revolution

period shall be less than 70% of the maximum ISG series 1680 r/min

design load of the vehicle. Other engines are executed according to the
Caution
2 We shall conduct speed limit for the nameplate or requirements of engine
During the running-in period, we shall load
vehicle during the running-in period, the speed instruction.
lightly, limit the speed, and check
shall be less than 70% of the maximum design 3 Avoid a sudden start and unnecessary
frequently.
14
5 After running in 200 kilometers, we shall than 4000 kilometers.
check and tighten the important parts‘ Caution
connection part. Such as the bolts on the The running-in period is due, for the vehicles are
coupling position of the wheel nut, the leaf not repaired, maintained or used in accordance
spring, the coupling bolts between the drive with the instructions, our company will no longer
shaft and the gearbox, the drive shaft and the be liable for promised quality guarantee.
rear axle, the clutch housing and the gearbox,
the clutch housing and the flywheel and other
places.
6 After running in 500 kilometers, we shall
replace the engine‘s lubricating oil, lubricate
important parts such as front and rear axles,
gearbox, drive shaft and so on, and tighten at
the bearing condition, check and tighten the
coupling bolt of important parts.
7 After running in 2000 kilometers, the
vehicle shall enter into the Foton Daimler,
service stations for the first maintenance. If the
condition does not allow, it can be
appropriately prolonged, but shall not be more
15
 ● Adjust the seat to ensure that the headrest
Safety of passengers
is roughly at the height of eye to support your
head, which will lower the risk of injury of
Seat
your head and neck during the accident.
1 The driver shall adjust the seat‘s position ● Avoid adjusting the seat belt to a position
according to the road conditions. that you are unable to wear the seat belt.
2 The accident movement of the driver's seat
may make the vehicle out of control and even
cause an accident.
3 Adjust the driver's seat, which we must
conduct while the vehicle stops and parking
brake is pulled up.
4 While adjusting the seat‘s position, we
shall avoid being squeezed, and each adjusting
mechanism‘s locking mesh must make a sound,
and follow the following points:
● The seat back of the seat shall be close to
the vertical direction as far as possible.
● When you hold the steering wheel, your
arms shall be slightly bent.
16

The use of seat belt
Application method of the seat belt
1 Lock-up: Pull the spring bolt of the seat
belt ①to buckle②, keep the spring bolt of the
seat belt ① insert into the buckle ② and
lock.
2 Loose: Press release button③ then lose
your belt.
Seat belts is equipped with warning signs
If the driver is not wearing a seatbelt, the
warning lights on the instrument will lit up.
Precautions for the use of seat belt
1 If you don't wear a seat belt correctly, or
the spring bolt of the seat belt and the buckle
can't mesh correctly, then the seat belt can't
play the expected protection function fully.
This kind of situation may lead to serious or
even fatal injury. For this reason, make sure
that all the passengers, especially pregnant
women shall always wear a seat belt correctly
at each travel, and need to follow the following
requirements:
● Across the pelvis from lower place as far
as possible, that is hip, it shall not across the
abdomen;
● Close fitted;
● Without distort;
● Across the center of the shoulders;
● Prohibit passing the belt through the neck
or under armpit;
● Let the seat belt on the hip place by pulling
up the shoulder belt,
2 While the passengers use seat belt, we
must not use it to fix object.
3 While using of seat belts, we shall avoid
wearing loose clothes, such as winter coats.
4 A seat belt can only be used by one person.
Ban passengers in the cab from embracing the
baby on his or her leg. Otherwise, at the time
of accident, it may cause serious injury and
even death to other passengers because of
emergency braking. For the passenger with the
height under 1.5 meters and children under the
age of 12, you must use a special child seat
equipped with protection devices.
5 Seat belt can exert its protection function
only if the seat back is near the vertical state,
and the passengers sit up on the chair.
Therefore, we need to ensure the vertical angle
of the seat back to a great extent, at any time;
we shall not put down the seat back too much.
6 The objects with sharp edge or objects that
may damage seat belt cannot be placed near
seat belt for fear of causing damage of seat
17
belt. dried under the sun, or dried in the place with
7 The operator shall regularly check whether the temperature of above 80℃.The seat belt
seat belt has the following situations: cannot be whitened or dyed; otherwise its
● Whether the belt is damaged; performance will be affected.
● Whether the edge of the belt is damaged;
● Whether the spring bolt can be locked with
a sound of ―Splat‖.
8 If the seat belt is damaged due to too large
stress in the accident, the operator shall
immediately replace the broken seat belt or
check the tension of seat belt. It is suggested to
use special seat belt for Foton vehicles.
9 When the seat belt is dirty or braid, buckle
and spring bolt are damaged, it cannot be used
continuously. Therefore, the seat belt and
buckle and spring bolt shall be washed
frequently to prevent the lock tongue from
locking seat belt completely.
10 The seat belt can only be washed by liquid
soap and warm water of weak alkaline, and
18
 than 1.5%. Otherwise, it will cause permanent
Overload strictly prohibited
deformation of frame, seriously damage lifting

1 Overload can not only shorten the service mechanism, even turnover.

life of vehicle, but also cause serious traffic

accident.

4 Lifting operation is prohibited to be

conducted in the longitudinal ramp of leaning
2 Standard overload cannot exceed the
back more than 5%.Otherwise, lifting
provision limited by Ministry of Transport;
mechanism can be damaged seriously, even
High-speed vehicle cannot overload, and it
causing turnover.
shall be loaded in strict accordance with the
provision of mandatory standard GB1589.

3 Cargo box lifting operation is prohibited to

be conducted in the horizontal ramp of more
19
 8 Ignition switch
Control device
9 Switch block5
10 Left combination switch handle includes
Instrument panel
lamplet, low beam, high beam, changing lamp,
front fog lamp, left and right steering lamp,
passing lamp, horn
11 Cigarette lighter
12 Door-operated switches
13 Power mirror switch
14 Central face blowing air ventilation port
1 Instrument adjusts hand wheel
2 Small sundries box 15 Foot blowing air ventilation port
3 Switch block1 16 24V power socket
4 Switch block2 17 12V power socket
5 Switch block3 18 Air conditioning control switch time
6 Switch block4 19 Central face blowing air ventilation port
7 Right combination switch handle includes adjusts hand wheel
wiper (high gear, low gear, interval, interval 20 OBD diagnosis interface
adjustment), washing and engine brake switch 21 Windscreen defroster ventilation port
(hydraulic retarder switch)
20
1 Independent heat source switch
2 Tachographs
3 Switch block 6
4 Audible device

21
 1 Speedometer
Instrument panel
2 Instrument displayer

Combination instrument 3 Revolution meter

4 Oil manometer
5 Fuel gauge
6 AdBlue gauge
7 Barometer displays switching button
8 Reset button
9 Coolant thermometer
10 Barometer

22

Speedometer
The unit of speedmeter is km/h.
Engine revolution meter
Revolution meter displays the rotating speed of
engine, and the scale is divided into 3 rotating
speed range of engines:
①－ Economic rotating speed range
(green).
②－ Engine brake operating range (white).
③－ over rotating speed area, engine is in
danger and has the risk of being damaged
(red).
The operator shall observe the revolution meter
and maintain within the economic rotating
speed range when travelling.
When driving downhill, the rotating speed of
engine cannot reach to red dangerous area.
Oil manometer
The pressure gauge indicates the engine oil
pressure when engine runs.
Caution
● When the pointer of pressure gauge
does not oscillate or oscillate irregularly, the
operator shall check the oil level in the
crank shaft case. If the oil level is normal, it
indicates engine oil filter is blocked or
lubricating system is failed. The engine
cannot be used when engine oil pressure is
low.
● It is strictly prohibited to use engine
when engine oil pressure is lower than
70kPa.
23
Fuel gauge and adblue liquid level gauge Part1 AdBlue liquid level is located AdBlue related breakdown
between 1/10 and 3/10 of full Part No part is shining.
fuel tank Instrument displayer Display text failure
Part2 AdBlue liquid level is located and failure code
between 3/10 and 5/10 of full (SPNFMI) or only
fuel tank display failure code
Part3 AdBlue liquid level is located (SPNFMI)
①－ Fuel gauge. between 5/10 and 7/10 of full Indicator lamp
Lighten
②－ AdBlue gauge. fuel tank
Barometer displays switching button and
1 Turn the ignition key to Position ―ON‖. Part4 AdBlue liquid level is located
reset button
2 Check the fuel level / AdBlue liquid level in between 7/10 and 9/10 of full
Air pressure When the barometer
displayed on fuel gauge / AdBlue gauge, and fuel tank
switching switching button is pressed,
fill it up as required. Part5 AdBlue liquid level is located
button air pressure gauge indicates
3 Before filling fuel or liquid, the operator above 9/10 of full fuel tank
air circuit is switched
shall shut down engine and stop auxiliary
between air circuit 1 (rear
heating. Insufficient AdBlue alarm
axle) and air circuit 2 (front
AdBlue gauge Part No part is shining.
axle).
AdBlue gauge only provide general indication Indicator lamp
Lighten Reset button When the reset button is
of AdBlue liquid level.AdBlue liquid level is
pressed for more than 2
indicated by 5 blue parts in the instrument.
24
 seconds, subtotal mileage is temperature. ● Barometer preferentially
reset. Barometer displays the air circuit of low air
Coolant thermometer Barometer indicates the air pressure of brake pressure, and instrument
Coolant thermometer indicates the cooling air circuit 1 (rear axle) and brake air circuit 2 displayer preferentially displays
water temperature of engine. (front axle). the air circuit of high air
pressure.
● When the air pressure
switching button is pressed, the
barometer will display air circuit
of high air pressure, and
instrument displayer will display
Attention
Warnings air circuit of low air pressure;
If the coolant thermometer
● When green indicator lamp is After displaying for a time, the
displays high water
on, it indicates the barometer points to barometer will automatically
temperature, the vehicle
air circuit 1 (rear axle) air pressure. switch back to air circuit of low
shall be stopped and engine
● When green indicator lamp air pressure, and instrument
shall be shut down or kept
displayer switches back to air
is on, it indicates the
in idle running, until the
circuit of high air pressure.
barometer points to air circuit 2
cooling water temperature
(rear axle) air pressures.
is reduced to be normal
25
 use menu button to switch menu introduction, Shifting Too Fast‖, these three items are
see details in detailed menu chapter of status automatic instrument display, and PD is
Menu button and displayer indicator. ―Failure Code Display‖. When automatic
Menu button Instrument displayer gearbox is failed, namely after automatic
Each part of displayer can be different gearbox displays ―F‖, the operator shall use
according to different vehicle devices and ignition key to start engine for 4 times
functions. continuously, when the status of automatic
Displayer example: gearbox is changed to ―PD‖, the operator can
read failure code of the automatic gearbox in
the instrument.
① , instrument menu button on steering ④ Gear status display of automatic
wheel is used as entrance and exit of gearbox.Objective gear ―>‖ current gear when
instrument liquid crystal menu interface. increasing gear, display ;Objective gear ―<‖
② , instrument menu button on steering
current gear when decreasing gear, display ;
① Status indicators
wheel is used as upward switch menu interface
⑤ Automatic gearbox mode:P indicates
② Objective gear of automatic gearbox.
or popup-menu.
power mode, E indicates economic mode.
③ Current gear of automatic gear box.It can
③ , instrument menu button on steering ⑥ Automatic gearbox mode:A indicates
also display the status information of gearbox:
wheel is used as downward switch menu automatic mode, M indicates manual mode.
For F, CA, ST and PD, F is ―Failure‖, CA is
interface or pull-down menu.The operator shall ⑦ Time display.
―Improper Use of Clutch‖, ST is ―Gear
26
⑧ Outdoor environment temperature:When operation; Press the button again to exit mirror;
the environment temperature sensor operates ⑤ Exhaust brake work instructions;
locking (selection bar of display interface 3
normally, the environment temperature is ⑥ Reverse lamp work instructions.
needs to be stopped in ―Enter and Exit by
displayed; when the environment temperature
Pressing Menu Button‖), several interfaces can Attention
sensor cannot operate normally or without
be switched. When relevant system is in
environment temperature display function, the
Display interface 1 —— Work working state, the
environment temperature is not displayed any
information corresponding work
more.
indicators are displayed in
⑨ Total mileage.
instrument liquid crystal.
⑩ Subtotal mileage:When the reset button is
Display interface 2 —— Failure
pressed down exceeding 2 seconds, subtotal
information
mileage is reset.
Detailed menu of status indicator
Invoke displayer menu or change setting by

menu button , and .By pressing

and , interface 1 – interface 5 of detailed

menu chapter of status indicator can be
switched, and the menu interface is locked in
browsed interface by pressing for
① Preheating work indication of engine;
Brake circuit 1 – rear axle air
制动回路 1-后桥气压
② Work indication of dumper; pressure is low
低
③ Power take-off work instructions;
Engine oil pressure is low.
④ Heating work indication of rear-view 发动机机油压力低
27
 failure list, the traveling interface shall be not ⑦ DM1_ABS,ABS;DM1_ABS, ABS failure
① Failure information; replaced by failure list; code;
② It indicates there are failure information Brower failure information by menu button. ⑧ CBCU software version;
that, after the display menu is locked to the Display interface 3 —— Setting / ⑨ There are entries upside which are not
page, the failure information existed can be information inquirymenu displayed.
Display interface 3 includes multiple submenus,
displayed according to .
after the display menu is locked to this page,
③ It indicates there is failure information not
the selection bar is stopped in the first line
displayed, after the display menu is locked to
―Enter and Exit by Pressing Menu Button‖,
the page, the failure information existed can be
move selection bar by pressing and
displayed by pressing .
and enter into submenu of selection bar by
The failure information is displayed according
pressing ENTER.
to serious ranking sequence.
① Liquid crystal display brightness
● When new failure occurs, new failure
adjustment;
Display interface 4 —— traveling
occurred will be inserted into failure queue
② Time adjustment;
interface
after showing for 3 seconds;
③ K value;
● When serious failure information is in
④ Fuel consumption condition;
failure list, the traveling interface shall be
⑤ There are entries below which are not
replaced by failure list;
displayed;
● When no serious failure information is in
⑥ DM1_EDC, engine failure code;
28
① Battery voltage; Display interfaces 7 —— Instrument
② Engine oil pressure; time adjustment
③ Air pressure of brake circuit 1 or brake
circuit 2.
Display interface 5 —— Inter-shaft
differential, wheel differential and transfer
按 ENTER 退出调节 Exit adjustment by
case differential operating state display
pressing ENTER Time adjustment
时间调整
Brightness control of LCD
液晶屏亮度调节
① Instrument backlight brightness
① Time setting:For submenu of display
adjustment:For submenu of display interface 3,
interface 3, after the liquid crystal display
after the liquid crystal display menu enters into
menu enters into this page, the operator can
this page, the operator can lock the menu page
① For inter-shaft differential, wheel lock the menu page by pressing ENTER menu
differential and transfer case differential by pressing menu button, adjust button, adjust hour value by pressing and
operating state display, according to the instrument backlight brightness by pressing menu button, then press ENTER menu
quantity of front axle and rear axle, it is a slight button again to confirm, adjust the minute
and menu button, and exit the
difference in picture display.
interface by pressing ENTER menu button value by pressing and menu button,
Display interface 6 —— Instrument
after adjustment to return to superior menu lock the menu page by pressing ENTER menu
backlight brightness adjustment
display interface 3. button after adjustment, exit the interface and
return to superior menu display interface 3.
29
Display interface 8 —— Instrument K
value

瞬间油耗 Instantaneous fuel consumption DM1_EDC and DM1_ABS, submenu of

① Instrument K value:For submenu of
display interface 3, after the liquid crystal
display menu enters into this page, the operator
can view instrument K value, and exit the
interface by pressing ENTER menu button so
as to return to superior menu display interface
3.
平均油耗 Average fuel consumption
① Instantaneous fuel consumption of engine;
② Average fuel consumption of engine.For
submenu of display interface 3, after the liquid
crystal display menu enters into this page, the
operator can view instrument K value, and exit
the interface by pressing ENTER menu button
display interface 3.When the engine is failed,
after the liquid crystal display menu enters into
DM1_EDC page, the operator can view the
failure code of engine, and inquire specific
failure of engine in relevant files according to
failure code. When ABS is failed, after the
liquid crystal display menu enters into
DM1_ABS page, the operator can view the

so as to return to superior menu display failure code of ABS, and inquire specific
Display interface 9 —— Engine fuel interface 3. failure of engine in relevant files according to
consumption rate Display interface 10 —— DM1 failure failure code.

code
Display interface 11 —— CBCU software
version
30
 ● Alarm buzzer is sounded for about 1
second.
● The displayer shows Foton LOGO for
about 2 seconds, after LOGO flashing, it shows
self-inspection item, such as ASR
① CBCU (central control unit) program
self-inspection to show ―ASR‖.
version:For submenu of display interface 3,
● All indicator lamps in Instrument panel are
after the liquid crystal display menu enters into
on for about 2 seconds.
this page, the operator can view program
version, and exit the interface by pressing
ENTER menu key so as to return to superior
menu display interface 3.

During instrument electrification

inspection:Instrument electrification
inspection
The vehicle key is rotated to the traveling
position of ignition lock for instrument
electrification inspection.

31
Indicator lamp

Indicator lamp summary

32
Due to different vehicle configurations, the that the external steering signal is steering signal is working.Please refer to the
indication of indicator lamp will be different, working.Please refer to the switching switching declaration for logic.
and the following contents are applicable to all declaration for logic.
indicator lamps.
Indicator lamp in Area A Front fog lamp
Main vehicle right steering Main vehicle right steering When the front fog lamp is opened, the
When the right steering signal switch is When the left steering signal switch is indicator lamp is on.Please refer to the
connected, right steering indicator lamp is on connected, left steering indicator lamp is on so switching declaration for logic.
so as to indicate that the external steering as to indicate that the external steering signal is
signal is working.Please refer to the switching working.Please refer to the switching
declaration for logic. declaration for logic.

Rear fog lamp

Tractor right steering
When the starting switch of the tractor and the
right steering signal switch is connected, right
steering indicator lamp is on so as to indicate
When the rear fog lamp is opened, the
indicator lamp is on.Please refer to the
Tractorleft steering
switching declaration for logic.
When the tractor function switch is connected,
the left steering signal switch is connected
again, and the left steering indicator lamp of
trailer is on so as to indicate that the external

33
High beam
When high beam switch or passing lamp
switch is connected, high beam is on, and the
indicator lamp of high beam is also on.Please
refer to the switching declaration for logic.
Serious failure lamp
1 Engine runs, condition:
● Engine is tail-off, alarm lamp is on;
● Engine water temperature is high;
● Engine oil pressure is low;
● Brake pressure is low;
● Brake pressure sensor is failed;
● Cab is not locked;
● TCO (travelling data recorder)
communication is failed.Any condition above
occurs, the serious failure lamp trouble light
shall flash and the built-in buzzer shall sound.
2 Automatic gearbox is seriously failed, the lamp of high beam and the low beam are on at
serious failure lamp is on, and the built-in the same time.Please refer to the switching
buzzer in the instrument shall sound. declaration for logic.
3 When speed of vehicle is >25km/h,
condition:
● Vehicle door is not closed;
● Dumper carriage does not fell down.Any
Brake lamp broken wire alarm
condition above occurs, the serious failures
As long as the lamp filament of one-way brake
lamp shall flash and the built-in buzzer shall
lamp is disconnected, the alarm lamp is
sound.
on.Engine anti-theft alarm when engine
Any condition above occurs, the serious failure
anti-theft alarm is sounded, the alarm lamp is
lamp shall flash and the built-in buzzer shall
on.
sound.
Engine anti-theft alarm
When engine anti-theft alarm is sounded, the
Low beam
alarm lamp is on.
When high beam or low beam switch is
connected, low beam is on, and the indicator
34
 output control of CBCU, when the short
circuit occurs to door lamp or step lamp,
the CBCU will immediately cut off the
output, after the short circuit failure is
removed, the door is opened again, and the
Indicator lamp in Area B
Indicator lamp of door open door lamp and step lamp output is back to
Failure indicator lamp of automatic gearbox
When the vehicle door is opened, the normal.
(Yellow)
indicator lamp is on; Indicator lamp of cruising operation
When general failure occurs to automatic
The indicator lamp is off until all vehicle When cruise works, the indicator lamp is
gearbox, the indicator lamp is on.
doors are closed. on.
When the door is opened, the door lamp
and step lamp are on, after the door is
closed, the door lamp and step lamp are
off.
Failure indicator lamp for serious failure of
Alarm lamp of steering liquid level
automatic gearbox (Red)
When steering liquid level is low or sensor
When serious failure occurs to automatic
of steering liquid level is not installed, the
gearbox, the indicator lamp is on.
alarm lamp is on.
Diagnosis of door lamp and step lamp
Door lamp and step lamp are the same way

35
 system possible, drain the water separated from
When retarder system is failed, the diesel, otherwise, it will cause difficult
indicator lamp is on. engine start or insufficient power for a
long time.

Indicator lamp of parking brake

When the hand brake switch handle is
Failure indicator lamp of traveling data
closed, the indicator lamp is on.
recorder
Alarm indicator lamp of air filter
When TCO (traveling data recorder) is
blocking
failed, the indicator lamp is on.
When the filter element of air filter is
Indicator lamp of transmission at low blocked, the alarm lamp is on.
gear
When the transmission is in low gear
position, the indicator lamp is on.
Alarm indicator lamp of oil and water
Caution
separation
When the alarm lamp is on, the
When the indicator lamp is on, the
operator shall timely check and
operator shall unscrew the water drain
Failure indicator lamp of retarder
clean or replace filter element
switch at bottom of fuel strainer as soon as
36
in strict accordance with the failed. Alarm lamp of engine off

use and maintenance ● The engine cannot be used When the indicator lamp is on, it indicates

requirement of air filter. when the alarm lamp is on. that the engine is failed (severely failed),

Indicator lamp in Area C Alarm lamp of water temperature and the engine must be repaired in repair

Alarm lamp of engine pressure level station.

When engine oil pressure is too low, the When the coolant temperature is too high
alarm lamp is on. or coolant level is too low, the indicator
lamp is on.

Failure indicator lamp of OBD

When the indicator lamp is on, it indicates
that the post processing of engine is
Caution
unqualified or post processing system is
● If the alarm lamp is on when Caution failed, the engine needs to be checked in
driving, the operator shall
When the alarm lamp of water repair station.
immediately stop and check the
temperature is on, the operator When the ignition key is switched to ―ON‖
engine oil level of engine
shall stop for checking, and find position, the indicator lamp is on. If the
crankcase.If the oil level is normal,
out reasons or send the vehicle to engine has no failure after starting, the
it indicates engine oil filter is
repair shop, and then continue indicator lamp is off.
blocked or lubricating system is
traveling.

37
 When general failure occurs in EBS
system, the yellow lamp is on.

Failure indicator lamp of engine
When the indicator lamp is on, it indicates
the engine is failed, so the engine needs to
be repaired in repair station.
Alarm lamp of rear axle air circuit with
low pressure
When pressure of the rear axle air circuit is
Failure indicator lamp of EBS (Red)
low, the alarm lamp is on.
When major failure occurs in EBS system,
the yellow lamp is on.

Failure indicator lamp of ABS

Alarm lamp of front axle air circuit with
When ABS is failed, the indicator lamp is
low pressure
on.
When pressure of the rear axle air circuit is
After ABS failure is corrected, ABS can be Indicator lamp of ESP
low, the alarm lamp is on.
conducted with self-inspection when the When ESP works, the indicator lamp is on.
speed reaches to 7km/h or above, the
failure indicator lamp is off.

Failure indicator lamp of EBS

(Yellow) Indicator lamp in Area D
38
Alarm lamp of insufficient fuel
When the oil capacity in the fuel tank is
too low, the indicator lamp is on.
Alarm lamp of insufficient Adblue
When the oil capacity in the fuel tank is
too low, the indicator lamp is on.
Indicator lamp of insufficient battery
charge / voltage
If the battery capacity is sufficient, when
ignition key is in ―ON‖ gear and the
vehicle is not started, the indicator lamp is ● The air pressure of parking brake
on; after the vehicle is started, the circuit is low.
indicator lamp is off.
If the battery capacity is insufficient, the
indicator lamp is on.
Indicator lamp of seat belt unfastening
When the driver does not fasten the safety
belt, the indicator lamp is on, until the
Failure alarm lamp of braking circuit driver fastens the safety belt, the indicator
When any one of the following failures lamp is off.
occurs, the indicator lamp is on:
● The air pressure of front axle brake
circuit is low.
● The air pressure sensor of front axle
brake circuit is failed.
Failure alarm lamp of tire pressure
● The air pressure of rear axle brake
monitoring
circuit is low.
For the automobile equipped with tyre
● The air pressure sensor of rear axle
pressure monitoring system, when the tyre
brake circuit is failed.
pressure system is failed, the indicator
39
lamp is on.

Indicator lamp of front axle air circuit

Alarm lamp of the unlocked cab and pressure
When the cab is not locked, the indicator When the indicator lamp is on, it indicates
lamp is on. the barometer is pointed to air circuit 2
(front axle air pressures)

Indicator lamp in Area E

Indicator lamp of rear axle air circuit
and pressure
When the indicator lamp is on, it indicates
the barometer is pointed to air circuit 1.
(Air pressure of the rear wheel)

40

Control switch
Starter switch
As shown in the figure, the switch has four
positions.
● LOCK: The car key can be inserted or
removed at the position. When the key is
removed, the steering wheel will be
locked.When the key turns back to
―LOCK‖, the engine stops turning.
● ACC: In this position, ACC circuit is
on.
● ON: The key shall be kept in this
position during normal running of the
automobiles.
● START:When the key turns to the
position, the engine can start;after
loosening hands, the key
automatically return to ―ON‖
position.When the key turns to this
position:If the hazard warning switch is
pushed, the power supply of all lamps
except of the steering lamp, wiper and
horn shall be cut off, in order to ensure
sufficient starting current of the engine;If
the hazard warning switch is not pushed,
the power supply of all lamps including
wiper and horn shall cut off, in order to
ensure sufficient starting current of the
engine;When the key turns back to ―ON‖
position, restore power supply of the lamp,
wiper and horn.
Caution
● Under general conditions, it is
prohibited to use the starter to
continue work for more than 5s.For
the purpose of protecting the engine,
will the starter must at least have 30s time
interval for repeated use;In particular
cases, such as cold boot, continuous
working hours are 30s, and the time
interval is 2min.
Combined switch
Left handle of the combined switch is in
the left side of the steering column, and its
functions include right and left turn signal
lamp switches, miniature lamp switch, low
beam lamp switch, dimmer switch, front
fog lamp switch, overtaking lamp switch
41
and horn switch.Right handle of the indicator will hint that the failure of right
combined switch is in the right side of the steering lamp.If the right steering lamp
steering column, and its functions include existsin failure, flash frequency for other
engine brake switch (or hydrodynamic right steering lamps in good condition will
retarder control switch), wiper switch quicken.After removing the failure, reopen
1 ―1‖ in the figure is the right turn signal
(high and lower gear and interval gear), the right steering lamp switch, and all right
lamp switch;When the ignition switch is in
washer switch and regulating switch of steering lamps return to normal work.
the ―ON‖ position, and turn the combined
wiper interval time. ● Diagnosis (see the starting switch of
switch handle to the right steering position,
Turn signal lamp switch and horn trailer function for judging the existence of
right front, right and right rear steering
switch trailers) when the trailer exists:When the
lamps flash normally, and the right
When the ignition switch is in the ―ON‖ right steering lamp of trailer short-circuits,
steering indicator lamp on the instrument
position and turning the combined switch CBCU will immediately cut off the output
flashes.
handle towards the left or right, the turn of right steering lamp, and hint failure of
● Diagnosis for right steering
signal lamp and the turn signal lamp on the the right steering lamp on instrument
lamp:When the right steering lamp
instrument panel will flash at the same indicator.If the right steering lamp of
short-circuits, CBCU will immediately cut
time.When the steering wheel returns to trailer overloads or disconnects, instrument
off the output of right steering lamp, and
neutral position, the switch handle will indicator will hint that the failure of right
hint failure of the right steering lamp on
return automatically to neutral position. steering lamp.If the right steering lamp of
instrument indicator.If the right steering
the trailer exists in failure, flash frequency
lamp overloads or disconnects, instrument
for other right steering lamps in good
42
condition will quicken. After removing the
failure, reopen the right steering lamp
switch, and all right steering lamps return
to normal work.
● Right corner lamp: When the ignition
switch is in the ―ON‖ position, the
headlight is in the low beam or high beam
gear, the speed is <40km/h. When right
steering lamp is opened, the right corner
lamp is on.
● Diagnosis for right corner lamp: When
the right corner lamp short-circuits, CBCU
will immediately cut off the output of the
right corner lamp. After removing the
failure, reopen the right steering lamp
switch, the output of the right corner lamp
returns to normal.
2 ―2‖ in the figure is the left turn signal
lamp switch.When the ignition switch is in
the ―ON‖ position, and turns the combined
switch handle to the left steering position,
left front, left and left rear steering lamps
flash normally, and the left steering
indicator lamp on the instrument flashes.
● Diagnosis for left steering lamp:When
the left steering lamp short-circuits, CBCU
will immediately cut off the output of left
steering lamp, and hint failure of the left
steering lamp on instrument indicator.If
the left steering lamp overloads or
disconnects, instrument indicator will hint
that the failure of left steering lamp.If the
left steering lamp exists in failure, flash
frequency for other left steering lamps in
good condition will quicken.After
removing the failure, reopen the left
steering lamp switch, and all left steering
lamps return to normal work.
● When the trailer exists (see the
starting switch of trailer function for
judging the existence of trailers)When the
left steering lamp of trailer short-circuits,
CBCU will immediately cut off the output
of left steering lamp, and hint failure of the
left steering lamp on instrument
indicator.If the left steering lamp of the
trailer overloads or disconnects, instrument
indicator will hint that the failure of left
steering lamp;If the left steering lamp of
the trailer exists failure, flash frequency
for other left steering lamps in good
condition will quicken. After removing the
failure, reopen the left steering lamp
switch, and all left steering lamps return to
normal work.
● Left corner lamp: When the ignition
switch is in the ―ON‖ position, the
headlight is in the low beam or high beam
gear, the speed is <40km/h. When left
steering lamp is opened, the left corner
43
lamp is on.
● Diagnosis for left corner lamp: When
the left corner lamp short-circuits, CBCU
will immediately cut off the output of the
left corner lamp. After removing the
failure, reopen the left steering lamp
switch, the output of the left corner lamp
returns to normal.
3 ―3‖ in the figure is the horn
switch.Ignition switch is in the "ON‖
position. When the change-over switch of
electric-air horn on the instrument panel is
off, the switch is the electric horn switch.
If it was pressed, the electric horn will
blare..When the change-over switch of
electric-air horn on the instrument panel is
on, the switch is the air horn switch. If it is
pressed, the air horn will blare.
● Diagnosis for electric horn and air
horn:When the control end of electric horn
relay coil short-circuits, CBCU will
immediately cut off the output of control
end of electric horn relay coil;When the
control end of air horn relay coil
short-circuits, CBCU will immediately cut
off the output of control end of air horn
relay coil;If the control end of electric horn
relay coil faults (short-circuits or
disconnects), the air horn will blare instead
of the electric horn;If the control end of air
horn relay coil faults (short-circuits or
disconnects), the electric horn will blare
instead of the air horn;
Caution
Detection for disconnection of the control
end of electric horn relay coil and the
control end of air horn relay coil require a
certain period of time.
Lamp control switch
This switch controls the following lamps:
1 Miniature lamp switch in the ―4‖
position as shown in the figure. When the
switch is put into the gear, front and rear
position lamp, front and rear clearance
lamp, side marker lamp, license lamp and
instrument desk lamp are on.
● Diagnosis for right corner lamp: When
the miniature lamp short-circuits, CBCU
will immediately cut off the output of the
miniature lamp. After removing the failure,
reopen the miniature lamp switch, the
output of the miniature lamp returns to
normal.
2 Low beam lamp switch in the ―5‖
position as shown in the figure.When the
44
ignition switch is in the ―ON‖ position, put
the switch into the gear, and then the low
beam lamp and low beam indicator lamp
on the instrument are on.
● Diagnosis for low beam lamp: When
the Low beam lamp short-circuits, CBCU
will immediately cut off the output of the
low beam lamp. After removing the failure,
reopen the low beam lamp switch, the
output of the low beam lamp returns to
normal.
3 Overtaking lamp in the ―6‖ position as
shown in the figure. When the ignition
switch is in the ―ON‖ position and the
switch is in the ―OFF‖ or ―4‖ gear position
as shown in the figure, open and close the
combined switch handle, distance lamp of
the headlamp will flash once and send out
the overtaking signal.When the combined
switch is turned into the ―6‖ position as
shown in the figure, the high beam lamp is
on, and the low beam lamp is off no matter
whether the switch is turned into the ―5‖
position as shown in the figure.If you want
to send out overtaking signal, you must
operate the handle over and over again;
make the lamp flash in the day, and low
beam and high beam flash mutually at
night.The low beam and high beam
indicator lamp on the instrument indicate
separately the state of the low beam lamp
and high beam lamp.
4 High beam lamp switch in the ―7‖
position as shown in the figure. When
push the switch handle down, the low
beam lamp and high beam lamp are on and
the low beam and high beam indicator
lamp on the instrument are on.
● Diagnosis for high beam lamp: When
the high beam lamp short-circuits, CBCU
will immediately cut off the output of the
high beam lamp. After removing the
failure, reopen the high beam lamp switch,
the output of the high beam lamp returns
to normal.
Front fog lamp switch
Front fog lamp switch in the ―8‖ position
as shown in the figure. When the ignition
switch is in the ―ON‖ position and the
lamp control switch is in the ―4‖ position
as shown in the figure or ―5‖ position as
shown in the figure above, put the switch
into ―ON‖ from ―OFF‖, and the front fog
lamp and front fog lamp indicator lamp on
the instrument are on.
● Diagnosis for front fog lamp: When
the front fog lamp short-circuits, CBCU
will immediately cut off the output of the
front fog lamp. After removing the failure,
reopen the front fog lamp switch, the
45
output of the front fog lamp returns to Regulating switch of wiper interval time
normal. When the windshield wiper switch is in the
second gear ―INT‖ position, you can rotate
this regulating switch of wiper interval
Caution
time to regulate the wiper interval time.
● When the windshield dries, it is
As shown below, ―4‖, ―5‖, ―6‖, ―7‖ and ―8‖
prohibited to use the wiper to avoid
Windshield wiper switch position are gears of regulating switch of
damaging the wiper system.
When the ignition switch is in the ―ON‖ wiper interval time, and the interval time is
● If the wiper is stuck or frozen by snow,
position, the windshield wiper can just shorter and shorter from ―4‖ to ―8‖.
it is also prohibited to use the wiper to avoid
work.
damaging the wiper system.
The windshield wiper switch has 4 gears
● Diagnosis for control ends of wiper
that are used to control the brushing speed
low-speed relay coil: When the control end
of the windshield wiper.
Engine brake switch and windshield
of wiper low-speed relay coil short-circuits,
As shown in the figure, ―OFF‖ position is
washer switch
CBCU will immediately cut off the output of
off;
1 As shown below, ―9‖ and ―10‖
the control end of wiper low-speed relay coil.
‖1‖position is intermittent;‖2‖ position is
positions are gears of the engine brake
After removing the short circuit failure,
low speed;‖3‖ position is high speed.
switch. When the engine speed meets
reopen the wiper low-speed switch and
conditions of the engine brake, the engine
output of the control end of wiper low-speed
brake works, and the liquid crystal
relay coil returns to normal.
46
instrument displays indicator of the engine
brake, which indicates the engine brake is
in the working condition.
2 Press the washer switch, and put it
into the ―11‖ position as shown in above
figure and then washing liquid will spray
on the windshield.Press the spray switch
each, the wiper will automatically wipe for
2 or 3 times.
● Diagnosis for control ends of wiper
washer relay coil: When the control end of
wiper washer relay coil short-circuits,
CBCU will immediately cut off the output
of the control end of wiper washer relay
coil. After removing the short circuit
failure, reopen the wiper switch and output
of the control end of wiper washer relay
coil returns to normal.
3 When driving in the downhill or on
the road with many traffic lights, it is
recommended to use the engine brake.
4 When the engine conducts idle
running in order to preheat, it is required to
put the engine brake switch into ―OFF‖
position.
Warning
● During the running of the vehicle, it is
prohibited to use the engine brake for
neutral position, avoiding an accident due to
stalling of engine.
● When the engine brake works, if you
push the clutch pedal or accelerator pedal,
engine brake will exit automatically.
Use of engine brake
The engine brake is auxiliary brake device,
which is generally used in long downhill.
Electrical principle of engine brake: When
engine brake switch is on, signal enters
into engine ECU. If the output conditions
of engine brake are met, based on current
working condition of the engine, ECU will
achieve the function of engine brake.When
the engine brake works, the engine doesn‘t
spray fuel, with good economy.
Caution
If clutch switch or neutral position switch is
damaged, even if doesn‘t push clutch pedal
or gear isn‘t in neutral position, the engine
brake may not also normal work.
Jacobs engine brake
1 In order to avoid stalling of engine in
downhill, when the engine speed is lower
than 900r/min, engine brake exits
47
automatically.
2 When push the accelerator pedal,
engine brake exits automatically.
3 When push the clutch pedal, engine
brake exits automatically.
Switch device above the windshield
Cab headlamp switch
Short press the cab lamp switch 1, and
then the cab lamp is on; press it again, and
then the cab lamp is off.Long press the cab
lamp switch to adjust the brightness of cab
lamp.
DOOR gear switch of the cab lamp
Press DOOR gear switch 2 of the cab lamp,
and cab lamp is on when the door
opens.Press it again, and cab lamp is off
when the door opens.
Diagnosis for cab lamp
Under the premise that Ignition switch is
When the cab lamp is short circuit, CBCU
in ―LOCK‖ or ―ACC‖ position, the
will immediately cut off the output of the
miniature lamp is off and alarm switch is
cab lamp. After removing the short circuit
not pressed, if the cab lamp is in the
fault, reopen the cab lamp switch, and
―DOOR‖ gear, when the door opens, the
output of the cab lamp returns to normal.
door lamp and cab lamp are on. After a
Driver-side reading lamp switch
period of time (half hour of the door lamp,
Press the driver-side reading lamp switch 1,
10min of the cab lamp), they are off
and then the driver-side reading lamp is on;
automatically. When the door closes, the
press the switch again, and then the lamp
door lamp is off immediately, and the cab
is off.
lamp is off after about 10s.
48

Night lamp switch
Press the night lamp switch 2, and then the
night lamp is on; press this switch 2 again,
and then the night lamp is off.
Diagnosis for driver-side reading
lamp/night lamp: When the driver-side
reading lamp short-circuits, CBCU will
immediately cut off the output of the
driver-side reading lamp. After removing
the short circuit failure, reopen the
driver-side reading lamp switch, and
output of the driver-side reading lamp
returns to normal.When the night lamp
short-circuits, CBCU will immediately cut
off the output of the night lamp. After
removing the failure, reopen the night
lamp switch, the output of the night lamp
returns to normal.
Rear lamp switch
Press this switch to start the rear lamp
installed at the back of the cab.
Skylight switch
Press the skylight switch 1 to open the
skylight; press the skylight switch 2 to
close the skylight.
When head end of a tractor is connected or
disconnected with a trailer at night, or is
repaired under the condition of insufficient
light, this lamp can conduct auxiliary
Switch device under the instrument lighting.
desk Caution
49
This switch must be closed before driving. Full close switch for cab lamps (E), in order to reach the maximum fuel

Headlamp regulating switch Switch 2 is full close switch for cab lamps. economy.

When the vehicle is in the heavy load or Press this switch, and then the cab lamp, 2 Under the condition of light load and

light load, uphill or downhill, in order to night lamp and reading lamp are off. half load, it is recommended to use the

guarantee lighting effects, you can roll the standard gear (B), in order to consider both

roller on the switch to adjust irradiation dynamic property and economy of the

height of the low beam headlight. overall vehicle.

3 Under the condition of standard load
and overload, it is recommended to use the
Switch device near the instrument panel
power gear (P), in order to play dynamic
Commins EBP Smart Switch
property of the overall vehicle to the
Commins EBP Smart Switch is divided
maximum extent.
into third gears, i.e., economic gear (E),
4 Under the condition of standard load,
Sleeper switch device
standard gear (B) and power gear (P).
no slope or small slope, economic gear (E)
Cab headlamp switch
and standard gear (B) can be used as
Switch 1 is cab lamp switch. Short press
appropriate, in order to reach better fuel
this switch and then lamp is on; press it
economy.
again, and then lamp is off; long press this
Wheel differential switch
switch to adjust the brightness of cab
1 Under the idle condition, it is
When the vehicle is driving on muddy or
lamp.
recommended to use the economic gear
wet road surface, the driving wheel may
50
slip; in order to improve traffic ability, mechanism is in normal operation, it will
please press down the button, and then the provide feedback signal to combination
wheel differential solenoid valve will instrument; and the LCD on the instrument
power on and provide air to differential will display indicator lamp symbol of
device to control mechanical device rigidly locking between wheels.
Axial differential switch
connects wheels at the both sides of drive
When the vehicle is driving on muddy or
axle; therefore, wheels at both sides can
wet road surface, the driving wheel may
obtain same driving force and speed under
slip; in order to improve traffic ability,
any condition, which can avoid condition
please press down the button, and then the
that one driving wheel cannot get driving Caution
axial differential solenoid valve will power
force due to slip of driving wheel at
When the vehicle is under normal operating
on and provide air to differential device to
another side and significantly improve the
condition, discrepancy switches between
control mechanical device rigidly connects
traffic ability of vehicle.When differential
wheels and axles are prohibited using to
the two drive axles; therefore, the both two
mechanism is in normal operation, it will
avoid damages to drive axle.
axles can obtain same driving force under
provide feedback signal to combination
Trailer function switch
any condition, which can avoid condition
instrument; and the LCD on the instrument
that one driving wheel cannot get driving
will display indicator lamp symbol of
force due to slip of driving wheel at
locking between wheels.
another side and significantly improve the
traffic ability of vehicle.When differential
51
After pressing down vehicle body function switch, CBCU will regard as that handle must be in low gear area.
controller 1, CBCU considers that there is there is a trailer, and then the break lamp, Power takeoff neutral switch
a trailer with trailer lamp of bulb; for rear fog lamp, back-up lamp and steering
trailer lamp, CBCU can detect the short lamp will light up.
circuit, disconnection and overload and Power takeoff switch
prompt failure on instrument display.After
pressing down vehicle body controller 2,
The power takeoff neutral switch is used to
CBCU considers that there is a trailer with
operate power take-off device to take
trailer lamp of LED; for trailer lamp,
power for parking.During operating, press
CBCU can detect the short circuit,
The power takeoff switch is used to down power takeoff switch first, and then
disconnection and overload and prompt
operate power take-off device to take press down power takeoff neutral switch,
fault on instrument display.
power for travelling.When pressing down and the power take-off device will operate
Vehicle body controller will detect the
Switch 3, the power take-off device will when the vehicle is resting.
break lamp, rear fog lamp, back-up lamp
start operate with the work symbol of Power switch of 12V
and steering lamp of trailer; all detected
power takeoff being displayed in LCD of Press down the switch and power on 12V
failure will be displayed on the instrument
instrument. socket and then external equipment can be
LCD.
Caution plugged on it to take power; at the time,
Caution
the work indicator lamp in the switch is
Before operating the switch, gearshift
Only after pressing down the trailer
lighting up.
52

Refrigerator switch
After pressing down the switch, the work
indicator lamp on the switch will light up;
the vehicle refrigerator will be power-on
simultaneously. At the same time, other
works can be controlled through operating
the switch on the vehicle refrigerator
Rear-view mirror defrosting switch
The switch will work only for assembling
rear-view mirror with heating
function.When the engine is working,
press down the button, the door controller
will control to heat the rearview mirror; The engine will enter into cruise mode
during heating, the work indicator lamp on after pressing down the main control
the switch lights up.After heating 10 switch for cruise on following
minutes, door controller will automatically figure.Under the cruise condition, the
stop heating; if the button is pressed down cruise work indicator lamp on the
again within 10 minutes, the heating will instrument will light up.
stop with the work indicator lamp on the
switch going out simultaneously.
For model equipped with Commins engine
entering into cruise condition, the required
A/C switch:
minimum speed is 48km/h.
The air conditioning system will start to
work after pressing down the switch.
Cruise +/- switch
Under cruise condition, the increase and
reduction of cruise speed can be controlled
by pressing down the switch.
Main control switch for cruise
53

● Cruise -
After turning on cruise switch, cruise will
enter into operating condition by pressing
down switch 2 as shown in above figure;
at the same time, the vehicle can
automatically travel when the diver losing
the accelerator. The reduction of cruise
speed can be controlled by pressing the
button again.
● Cruise + axle can obtain larger slippage to improve
Under cruise condition, the increase of
cruise speed can be controlled by pressing
down the switch 1 as shown in above
figure .Furthermore, if the cruise doesn‘t
working because that the driver stepping
on the brake and other reasons, the vehicle
will recover the cruise status before better refrigeration effect; however, the oil
cancelling cruise by pressing down the consumption will increase.
button after losing the pedal. ● When using air conditioning under the
Forced cooling switch working condition of high speed (above
Under the travelling status, when A/C 40km/h), it is recommended to turn off the
switch is in ―ON‖ position, engine fan will forced cooling switch to reduce oil
rotate with high speed to cool air consumption.
conditioner condenser by pressing down ● For any working condition, if fast
the switch; however, engine noise will cooling is needed by cab, it is
increase and oil consumption will increase recommended to turn on the forced
synchronously.When A/C switch is in cooling switch.
―OFF‖ position, the switch will not work. ASR system switch
When pressing down this switch, drive
vehicle‘s off-road mobility.The switch is
mainly used on off road surface or snowy
● When using air conditioning under the road.
working condition of engine idle or low
speed (less than 40km/h), it is suggested to
turn on the forced cooling switch to obtain
54

Power switch for electric hoisting
When ignition switch is in ―ACC‖ or ―ON‖
position, electric hoisting device of cab under
the vehicle will be power-on by pressing down
the switch with the work indicator lamp on the
switch lighting up simultaneously. At the same
time, the cab can be hoisted by operating the
switch of the electric hoisting device under the
vehicle.
Electric horn and air horn change-over
switch
For model equipped with air horn, two air
horns shall be respectively installed at the left
and right of the top of cab.The electric air horn
and air horn are controlled by ―electric/air horn
change-over switch‖ of rocker switch.
Starter switch is in ―ON‖ position:
● When the change-over switch of air horn
and electric horn are not operated, the electric
horn will work and air horn will not work by
pressing down horn button on left combination
switch lever.
● When the change-over switch of electric
horn and air horn are operated, the air horn will
work and electric horn will not work by
pressing down horn button on left combination
switch lever.
● See Chapter of Horn Switch for details of
diagnosis of air horn and electric horn.
Hazard warning switch
When pressing down this switch, all steering
signal lamps of the overall vehicle will work
(flash), including the steering work indicator
lamp on the instrument, which is irrelevant to
the position of steering signal lamp switch. At
the same time, the indicator lamp on hazard
warning switch will work (flash). If the
steering lamp is detected as fault by vehicle
body controller, the flash frequency of all
steering lamps will speed up.When pressing
down the switch once again, the hazard
warning flash lamp will be turned off and work
indicator lamp will go out.
55
 ignition switch out of ―ON‖ position. trailer overloads or disconnects, instrument
indicator will hint that the failure of rear fog
lamp.
Chassis switch device
In the following drawing, ―1‖ is auxiliary start
Caution switch with the color of black.
Diagnosis of rear fog lamp:When the rear fog
Hazard warning switch is used for possible In the following drawing, ―2‖ is engine stop
lamp short-circuits, CBCU will immediately
traffic accident or other special switch with the color of green.
cut off the output of rear fog lamp, and the
circumstances of vehicle to warn other
instrument indicator will hint the failure of rear
vehicles on the road for yielding.
fog lamp.If the rear fog lamp overloads or
Rear fog lamp switch
disconnects, instrument indicator will hint that
When ignition switch is in ―ON‖ position, at
● Start and flameout under the vehicle:
the failure of rear fog lamp.
least one group of low-beam lamps, high-beam
When turning ignition key to ―ON‖ position
When trailer exists (see the starting switch of
lamp and front fog lamp will light up; when
and the gear shift lever is in neutral position,
trailer function for judging the existence of
pressing the switch, rear fog lamp and indicator
the engine will start by pressing down the
trailers) If the rear fog lamp of trailer
lamp of rear fog lamp on instrument light
auxiliary start switch first and pressing down
short-circuits, CBCU will immediately cut off
up.Press once again; rear fog lamp and
engine stop switch within 5 seconds.When
the output of rear fog lamp of trailer and
indicator lamp of rear fog lamp on instrument
engine is under normal operation, the engine
display rear fog lamp failure of trailer in
go out.After lighting up rear fog lamp, it will
will stop immediately by pressing down the
instrument display.If the rear fog lamp of the
go out by turning off the small lamp or making
56
auxiliary start switch and engine stop switch at
the same time.
● Barring function: When turning ignition
key to ―ON‖ position and the gear shift lever is
in neutral position, barring function will be
achieved by pressing down the auxiliary start
switch first and pressing down engine stop
switch after 5 seconds.At the time, the starter is
power on and drives the engine to rotate; and
the engine ECU control doesn‘t inject oil and
engine will not start.Starter will drive the
engine rotating for 15 seconds.
● Continuous increase of idle speed:When
the engine is operating under the idling
condition, the speed of engine will continue to
increase by pressing down the engine stop
switch for over 2 seconds until the speed
reaches up to maximum idle speed.
● Continuous increase of idle speed:When
the engine is operating under the idling
condition, the rotate speed of engine will until it reaches up to minimum idle speed.
increase by pressing down engine stop switch
and releasing it within 2 seconds; the rotate
speed of engine will increase step by step by
repeating the operation until it reaches up to
maximum idle speed.
● Continuous increase of idle speed: When
the engine is operating under the idling
condition, the speed of engine will continue to
reduce by pressing down the auxiliary start
switch for over 2 seconds. The reduction will
stop when releasing the switch.Finally; the
speed can be reduced to the minimum idle
speed of engine.
● Reduce idle speed gradually: When the
engine is operating under the idle status, press
down the auxiliary start switch and release it
within 2 seconds, the rotate speed of engine
will reduce.The rotate speed of engine will
reduce step by step by repeating the operation
57
Steering wheel forward and backward to the needed position
by pressing down the adjustment button under
When the vehicle is in idle state, steering
the cover of steering column.
wheel rotation shall be avoided.It is prohibited
Warning
to moving vehicle when steering wheel is
The position adjustment of steering wheel
locked to avoid damage to steering column.
must be conducted under shutdown
Full adjustable steering wheel
condition. Adjustment under vehicle
The steering wheel can be adjusted up and
running condition is strictly prohibited.
down, forward and backward to different dip
After determining the position of steering
angles.
wheel, press the lock button to lock and fix
Before adjusting the steering wheel, the driver
steering column.
seat shall be set at the most comfortable
position.
Locking

Adjust

After sitting on the moderate position of the

seat, adjust the steering wheel up and down,

58

Speed change control
Transmission gearlever
The gear position of transmission is marked on
transmission level bulb. When ignition switch
is in ―ON‖ position, back-up lamp will light up
when shifting into reverse gear with back-up
buzz installed at the rear side of frame ringing
at the same time.If back-up alarm is installed,
when sifted into reverse gear, the alarm will
alarm.
Diagnosis of back-up lamp
When the back-up lamp short-circuits, CBCU
will immediately cut off the output of back-up
lamp, and the instrument indicator will hint the
failure of back-up lamp.If the back-up lamp
overloads or disconnects, instrument indicator
will hint that the failure of back-up lamp.
When trailer exists (see the starting switch of
trailer function for judging the existence of
trailers)
If the back-up lamp of trailer short-circuits,
CBCU will immediately cut off the output of
back-up lamp of trailer and hint back-up lamp
failure of trailer in instrument display.If the
back-up lamp of the trailer overloads or
disconnects, instrument indicator will hint that
the failure of back-up lamp.
Double H gear shift of Fuller transmission
Double H gear shift mechanism is a gear shift
mechanism easy to be operated and available
to combinatory transmission. When the
transmission is in low gear, it can be directly
operated with gear shift lever without operating
59
gear shift lever and gear select switch of upside:R2,7,8,9,10,11,12。
auxiliary transmission at the same time.
Caution
Double H gear shift mechanism lever has two Null
● When switching between high gear and
neutral position switches with low gear
low gear, the clutch shall be stepped to the
locating at the middle position of the channel
bottom, consciously paused for a while (2-3
Fast 12-gear transmission is divided into high
of Gear 3 and Gear 4 and high gear locating at
seconds), and then release the clutch.
gear range and low gear range. The switch
the middle position of the channel of Gear 5
● During parking, transmission shall be in
button for high gear and low gear is at the
and Gear 6.When the transmission is in low
low gear position.
control lever side of transmission.
gear position, the indicator lamp is on.
● When the vehicle is shifted to reverse
Caution gear, the vehicle shall be stopped before
Double H gear shift, when shifting from low shifting to avoid damage to components in
gear to high gear or from high gear to low transmission.
gear, trip stop is prohibited; or, it will affect ● When driving at the downhill, it is
the service life of synchronizer. prohibited to shift between high gear range
高档区 High gear range
Gear shift of Fast transmission and low gear range.
低档区 Low gear range
Fast 12-gear transmission
The gears of Fast 12-gear transmission are Fast 16-gear transmission
It is in low gear range by pushing the switch
shown in following figure. The gears of Fast 16-gear transmission are
button to the bottom:R1,1,2,3,4,5,6;It is in high
shown in following figure.
gear range by pushing the switch button to the
60
 For 16-gear transmission, engaging gear bottom, pause for a while (1-2 seconds), and
doesn‘t mean that it shall be engaged from 1, 2, then release the clutch.
Null Null
3…to 16 one by one.When it is not switched Gear shift of Eaton transmission
between odd gear range and even gear range, it Eaton 13-gear transmission
Fast 16-gear transmission is divided into odd can be directly switched in odd gear range by The gears of Eaton 13-gear transmission are
gear range and even gear range. The switch gear: 1→3→5→7→9→11→13→15; Or shown in following figure.
button for odd gear and even gear is at the switched in even gear range by gear:
control lever side of transmission. 2→4→6→8→10→12→14→16。
When switching between odd gear range and
even gear range, the gear can be increased and
reduced between adjacent gears. For example,
currently it is in Gear 5 now, and it can be
changed to Gear 6 by changing the button to
There is high/low gear switch button and
upward.
偶档区 Even gear range
ultralow switch button under the control lever
奇档区 Odd gear range Caution
of Eaton 13-gear transmission.
It is in odd gear range by pushing the switch When switching between odd gear range

button to the bottom:1,3,5,7,9,11,13,15;It is in and even gear range, firstly change the

even gear range by pushing the switch button switch button for odd gear range and even

to the upside:2,4,6,8,10,12,14,16。 gear range first, step the clutch to the

61
 LOW+DEP manually selecting up and down arrows
P OFF according to road condition.

High
Low gear: The transmission will shift gear
High gear HIGH+DEP RH,9,10,11,12
as early as possible to obtain maximum
P OFF
braking effect.
It is high gear (HIGH) by pushing the high/low
Eaton automatic transmission
gear switch button to the top and low gear Hint the failure of transmission to driver.
Gear shift control panel
(LOW) by pushing to the bottom. It is open It is used to coordinate with manual gear
(DEPP ON) by switching the ultralow switch
shift.
button to forward and close (DEEP OFF) by
Caution
switching to backward.The combination of
For switching among different modes, the
high/low gear switch button and ultralow
brake shall be stepped down; otherwise,
switch button make the transmission has 13
mode indicator lamp will flicker and buzz
gears.
will alarm.
Button
Partition Gear Gear display
combination Reverse gear.
Generally, gear display of transmission will be
Low
Ultralow Neutral position.
installed on instrument board or control panel
LOW+DEP RD,L,1,2,3,4
gear Driving gear. to display double digits or character.
P ON
Low gear Low RL,4,5,6,7,8 Manual gear: The driver can shift gear by
62
 neutral position ―N‖.
2 Before starting the engine, it shall verify
that the no flicker in fault lamp, gearbox in
neutral position and display of ―N‖ on gear
display.The transmission has neutral position
2次 2 times
protection which cannot be started when it is
4 If the clutch is overheating due to
not in neutral position.
long-term slipping, it will display ―CA‖. At
3 Needed driving modes of ―D‖, ―R‖, ―LOW‖
1 Neutral position is displayed as ―N‖.
this time, the clutch shall be immediately
and ―MANUAL‖ can be selected after stepping
During running, it will display current gear in
connected or the vehicle shall be stopped to
on brake.
real time.In the process of automatic gear shift,
cool. Appropriate gear shall be selected before
4 When selecting automatic driving mode
it will flicker and display target gear until the
next start to avoid overload of cultch
―D‖, the system will enter into defaulted
end of gear shift.
connection.
starting gear which can be changed through up
2 If the gear displayed as ―-‖, it represents
Shift control
and down arrows. (It has limitation to
that the gear is locked.
1 When turning the key to ―ON‖, overall
maximum starting gear).
3 If there is any failure, it will flash ―F‖.
vehicle system will power on and all electrical
5 After the gear combination of transmission,
After stop, it will display fault code by
components of transmission will conduct
the clutch will automatically open; the driver
closing/opening key (two times).
self-detection; and model indicator lamp on
controls clutch connection through accelerator,
gear shift panel will light up and fault lamp
and then the vehicle starts running.
will flash for one time. The gear display shows
6 If the vehicle doesn‘t start for over 10
63
seconds, and the accelerator and brake pedal
are not stepped down, the system will
automatically back to neutral position, and
connects with clutch.
7 The system will determine the shifting
point of upshift and downshift according to
accelerator, load and slope.
8 The transmission will maintain at the
current gear when stepping on brake. When
stepping on the brake again, the transmission
will automatically select appropriate gear
according to current vehicle speed and engine
speed.
9 Reverse gear mode ―R‖ cannot be
switched before vehicle stop; its operation is
same with automatic mode ―D‖.
10 Manual gear mode ―MANUAL‖ allows
driver to select up and down arrows according
to road condition to shift gear.
11 Low gear mode ―LOW‖ is used to climb
up a hill or prompt braking; its shifting point is
higher than automatic mode.
Gear stuck
When the vehicle is stopped, the gear may be
stuck when the transmission is not in neutral
position.For the next power-on of the vehicle,
the transmission will try to switch to the
neutral position:If it is successful, the gear
position on the instrument will be displayed as
―N‖;If it is failed, the gear position display will
flicker, and engine will not start.If the gear
position display on instrument is flickered
during power on and gear shift is displayed as
―N‖, please refer to the following steps
Operation:
1 Turn off the key for at least 2 minutes.
2 Step on the brake pedal (Brake signal
lamp on the instrument lights up).
3 Release the handbrake
4 Turn the key to ―ON‖ position
5 Ensure that gear shift button is in neutral
position.
6 At this time, transmission will try to
change to neutral position. You can release
brake pedal to eliminate the torque of drive
system.
7 Once it is changed to neutral position, the
engine can be started.If it cannot be changed to
neutral position, gear display on instrument
flickers and engine cannot start, please contact
with transmission manufacturer or overall
vehicle manufacturer to obtain technical
support.
8 If the vehicle cannot run due to failure,
driving wheel shall be raised during towing.
ZF16 gear manual transmission
ZF-Ecosplit transmission consists of a main
transmission of four gears, an auxiliary
transmission of high gear and low gear and an
auxiliary transmission of half-gear.
64
Gear figure gear synchronous device, which make gear corresponding neutral position.A strong spring
Double H gear position shift more quickly and safer. locking force separates high gear range and
Double-declutching is not needed for both low gear range.
upshift and downshift; it is like this even in 5 There is a booster at the gear-selecting
downhill or complex road conditions. position of reverse gear; larger force is needed
Double H gear shift when engaging reverse gear; therefore,
1 Gear shift system is divided into 5 adjacent different spring locking forces make
gear-selecting positions. transmission gear position clear, so that all
2 In the gear-selecting positions of Gear 3/4 gears can be easily found.
Double H gear position
and Gear 5/6, there is a neutral position set by Pre-selection switch for half-gear of double H
locking spring (free position); if Gear 1/2 or gear shift lever
Gear 7/8 needed to be engaged, it shall be
pushed into corresponding gear by overcoming
spring force and then engaged.
3 When switching between Gear 3/4 and
Gear5/6, it can automatically realize the
pneumatic switch of the high gear and low gear Shift upward:High half-gear
Shift control 向上横：高半档
of auxiliary transmission. Shift upward: Low half-gear
ZF Ecosplit series transmissions are 向下横：低半档
4 When removing from the gear, gear shift
synchromesh transmission.Synchronizer is a
lever can automatically rebound to
65
Super H gear shift
1 Gear shift system is divided into 3 adjacent
gear-selecting positions.
2 There is a neutral position set by locking
spring in Gear 3/4 (low gear range) and Gear
7/8 (high gear range)If Gear 1/2 or Gear 5/6 is
needed to be engaged, it shall be pushed into
corresponding gear by overcoming spring force
and then engaged.
3 When removing from the gear, gear shift
lever can automatically return to corresponding
neutral position.
4 There is a booster at the gear-selecting
position of reverse gear; larger force is needed
when engaging reverse gear; the operation
methods of half-gear pre-selection switch of
super H gear shift lever are same with that of
above double H gear shift lever.
Precautions of gear shift
1 In order to protect clutch, it
recommenced to use Gear 1 for starting;
2 In order to protect the synchronizer of
transmission, it must ensure that the clutch is
completely disconnected when engaging gear.
3 During upshift or downshift, it cannot
switched by two complete gears (for example,
switch from half-gear of Gear 4 to half-gear of
Gear 6); otherwise, it will result in premature
wear of synchronizer;
4 In order to avoid damage to transmission
and engine, the gear can be shifted down only
during reducing speed and the speed reaching
up to the allowed maximum speed of target
gear.
5 When using power takeoff, it is prohibited
to shift gear and shift half-gear to avoid
premature wear of synchronizer.
6 The shift lever shall be rapidly and softly
operated without imposing greater force;
is especially when the vehicle is cold, it is better
to control the shift lever with open palm;
7 After engaging gear, hold the shift lever to
overcome resistance to shift gear until
simultaneous completion and gear shift.
8 If the power for gear shift is invalid,
manual shift can be achieved by giving greater
power.
Caution
1 With the vehicle cold, the power needed
by gear shift is larger than general condition
which may result in that the high and low
gears in secondary transmission cannot be
engaged in low gear when switching from
Gear 5/6 and neutral position to Gear 3/4; in
this case, please engage in appropriate gear
after reducing vehicle speed.
2 When vehicle speed is higher than
28km/h, the gear shift between the high gear
and low gear of secondary transmission is
66
prohibited; otherwise, it will result in strictly prohibited. During disconnection, clutch shall be rapidly

premature wear of synchronizer of stepped to bottom.Otherwise, clutch wear will

secondary transmission of high gear and low be aggravated.During connection, pedal shall

gear. be slowly released.

Accelerating, clutching, and braking
3 Reverse gear is allowed to be engaged
only when the vehicle is stopped.When Accelerator pedal
engaging in reverse gear and removing from Accelerator pedal is electrical accelerator
reverse gear, it must ensure that clutch is pedal.
Caution
completely disconnected and engine in idle In order to avoid unnecessary fuel consumption,
It is prohibited to putting feet on clutch
speed. the operation of accelerator pedal shall be
when it is not needed.
4 Gear clashes while engaging reverse stable and appropriate.
Free stroke of clutch pedal
gear is prohibited; when necessary, please
Free stroke of clutch pedal ： (12-15)
extend the waiting time before engaging or
millimeters.
check whether clutch is completely
Brake pedal
disconnected.
Both brake pedal and clutch pedal are hanging
5 In order to avoid damage of
type; they are forming the combined pedals.
transmission, the towing start of engine can
only be conducted in high gear (Gear 5-8); 加速踏板 Accelerator pedal
towing start of engine in reverse gear is Clutch pedal

67

Air brake will generate strong braking effect
by slightly stepping on the brake pedal.Brake
lamp lights up by stepping on brake pedal;
otherwise, brake lamp will be off.
Diagnosis of brake lamp
When the brake lamp short-circuits, CBCU
will immediately cut off the output of brake
lamp and the instrument indicator will hint the
failure of brake lamp.If the brake lamp
overloads or disconnects, instrument indicator
will hint that the failure of brake lamp.
When trailer exists (see the starting switch
of trailer function for judging the existence
of trailers)
If the brake lamp of trailer short-circuits,
CBCU will immediately cut off the output of
brake lamp of trailer and hint brake lamp
failure of trailer in instrument display.If the left
steering lamp of the trailer overloads or
disconnects, instrument indicator will hint that
the failure of brake lamp.
Caution
● When retarder brake or engine brake
works, the brake lamp will light up.
● During traveling brake, brake pedal
shall be rapidly and timely stepped.
Free stroke of brake pedal
Free stroke of brake pedal:(12-16)mm。
Parking brake valve lever
When pulling up the valve lever to locking
state, spring energy storage brake will act with
indicator lamps on instrument shining;Pull up
the handle locking then lift up and lay down
the handle, the brake could be released. If the
release is successful, the corresponding
indicator lamps on the instrument will shut
down.
Caution
● When the air pressure value of whole
vehicle is lower than 0.5MPa, the parking
brake could not be released.
● Do not operate the parking brake valve
lever when driving. If the travel braking
breaks down, the parking brake valve lever
68
could be operated as the emergency Before the moving of vehicles, please make brake system can still work normally.

braking. sure this lever is in the lowest position. The function of ABS is to prevent the wheel

● The semi-trailer towing vehicle is When the container drop in place, turn off lock caused by heavy braking force, especially

equipped with the trailer parking brake the switch of power takeoff at the same time on the smooth pavement, so as to maintain the

valve lever, which is abreast with the main and make sure the indicator lamp of power lateral traction even if the whole braking, to

vehicle parking brake valve lever. takeoff on the instrument shut down. ensure the maximum impact of the stability of

The control lever of dumping mechanism
Press the switch of power takeoff before
operating this lever, and make sure the
indicator lamp of power takeoff on the
instrument shine.
The container could be raised when pull up this
lever. When up to the highest position, this
lever will be locked automatically;If drop
down the container, the button at the top of the
lever shall be pressed first, and then push down
the lever.
Caution
driving and vehicle's steering control and the
trailer braking coordination.
ABS system mainly includes electronic control
ABS and ASR
unit (ECU), gear ring, sensor, solenoid valve,
ABS system indicator lamp of ABS and switch. The gear
ABS system introduction ring is installed on the wheel hub, sensor
ABS is short for anti-lock brake system. It is an gripping sleeve is installed on the backing plate,
electronic system for monitoring and gear ring coordinates with sensor to produce
controlling the vehicle speed during braking. induced voltage signal which is transferred to
ABS only operates when the wheel tends to electronic control unit (ECU). The ECU
lock during emergency braking. The system receives and handles the electrical signal from
could control each vehicle wheel. It operates sensor and sends signal to solenoid valve
with conventional brake system. When the which adjusts the brake pressure of brake
ABS system loses efficacy, the conventional chamber according to the order from ECU.
69
For the semi-trailer towing vehicle, if the main
vehicle is equipped with ABS, the semi-trailer
shall be equipped with ABS too. When the
ABS of the main vehicle and semi-trailer
breaks down, the indicator lamp of ABS will
shine.
How to determine the ABS system is normal
The ABS indicator lamp is used to warn the
driver whether the ABS system is normal.
1 When turn the ignition switch on, the ABS
indicator lamp shines and the self- inspection
of ABS system is operating, the noise of ‗pa pa‘
could be heard from ABS solenoid valve.
2 The ABS indicator lamp shuts down after
shining for 3 seconds, which means the ABS
system operates normally.
3 If the ABS indicator lamp continues to
shine, when the speed of vehicle is greater than
(7-10) km/h after the vehicle start, the indicator
lamp shuts down, which means the ABS
system operates normally.
4 If the ABS indicator lamp continues to
shine, when the speed of vehicle is greater than
(7-10 ) km/h after the vehicle start, the
indicator lamp does not shut down, which
means the ABS system is out of order.
Take the emergency brake on the broad and flat
road and in the case of a speed of 40km/h, then
observe the brake trail to judge whether the
ABS operates normally.
1 If there is no brake trail or the trail is off
and on, it means the ABS operates normally.
2 If all the trails or one wheel‘s trail is
consecutive, and the ABS indicator lamp
continues to shine, it means the ABS system
does not operate or one wheel‘s ABS does not
operate.
If the indicator lamp continues to shine, when
the ABS system has fault, the professional
maintenance personnel could press the ABS
switch for one second and release. After that,
the indicator lamp will flash in 5 seconds. The
flash codes could be determined according to
the frequency of flashing, to judge the fault.
Caution
● When the vehicle with ABS needs
emergency braking for dangerous case, the
clutch shall be pushed down rapidly first,
and then foot accelerator brake shall be
pushed down heavily. At that moment, the
steering wheel could be turned to make the
vehicle avoid roadblock.
● When the driver brakes the vehicle with
ABS system, the habit of rapid and frequent
70
‗point brake‘ shall be given up. The broken ABS indicator lamp shall be valve, two-way check valve, engine control

Notice for using ABS replaced in time. interface and other components.

1 When the ABS loses efficacy, even though 7 Clean the ECU without water.

the conventional brake system still operates, ASR system

the driver shall drive the vehicle to FOTON ASR system introduction

authorized service station for diagnosis and The ASR (short for Acceleration Slip

maintenance as soon as possible, to ensure the Regulation) is an electronic system used for

ABS system‘s function returns to normal. monitoring and controlling the driving force of How to determine the ABS system is normal

2 When the battery is charged by external driving wheel, which takes effect on the The ASR indicator lamp is used to warn the

power source or the vehicle needs to be electric driving wheel only. The function of ASR driver whether the ASR system is normal.

welded, the positive line of battery shall be system is to prevent the slipping of driving 1 When turn the ignition switch on, the ASR

disconnected to prevent ECU from the high wheel when starting and accelerating, indicator lamp shines and the ASR system take

voltage. especially on the special road with small self-inspection. Then the light shuts down after

3 The ECU shall not be measured by surface friction (such as the situation of rain, 3 second, which means the ASR system

multimeter. snow, hail, freezing and so on). If the driving operates normally.

4 Regularly check whether the generator wheel slips during turning a corner, the whole 2 Turn the ignition switch on, when the

voltage is stable. vehicle will offset to one side without ASR. vehicle does not move, the ASR indicator lamp

5 The dismounting of components shall be The ASR system is based on the ABS system continues to shine, which means the ASR

proceeded after a power outage, and each adding ASR functions, such as ASR indicator system is out of order.

component shall be clean and dry. lamp, ASR switch or button, differential brake 3 When the vehicle is not travelling on the
71
wet road surface, the indicator lamp shines
suddenly and does not shut down, which means
the ASR system is out of order.
When the vehicle moves into the wet road
surface quickly, the ASR indicator lamp shines,
the chassis is shaking and the speed of the
vehicle also decreases. At that time, the ASR is
operating to snub and control engine power
output to correct the wheel slipping. If the
direction of vehicle stable and the wheel tracks
straight, which means the ASR system is
operating.
When the vehicle starting on the wet road
surface and the driving wheel has a tendency to
slip, the ASR indicator lamp shines and the
chassis is shaking slightly. At that moment, the
ASR is operating to snub and limit engine
power output to correct the wheel slipping. If
the vehicle starts smoothly with stability
direction, which means ASR system is
operating.
Differential lock operation
Differential lock Operation
In order to eliminate the slipping caused by the
effect of differential when driving on the poor
road, the differential lock is installed on the
rear drive axle to improve the traffic ability of
vehicle.
The differential lock includes wheel
differential lock and axial differential lock. The
axial differential lock takes effective between
the two axes, and the wheel differential lock
takes effective between the uniaxial two
wheels.
The wheel differential lock is installed on the
single rear axle driven vehicles (such as 4×2,
6×2 and so on). The wheel differential lock and
axial differential lock are installed on the
double rear axle driven vehicles (such as 6×4,
8×4 and so on).
The effect of differential lock is to lock the
differential cover and the axle shaft lock
together to make the differential out of work,
which is a differential with automatic locking
72
function. Differential lock could avoid the
situation of slipping caused by losing drive
torque of single driving wheel.
The operation of wheel differential lock
The differential lock could be combined when
the vehicle in a stopped state or straight driving
at the speed less than 5 km/h, and the clutch
shall be cut off before combining.
If the differential lock needs to trip out, the
accelerator shall be released firstly, the clutch
shall be pushed down, and then the differential
lock switch on the instrument panel shall be
restored. The differential lock will trip out after
the indicator lamp shut down.
The operation of axial differential lock
The tandem axles is adopted on the double rear
axle driving vehicle (such as 6×4, 8×4 and so lock is relieved.
on), and the wheel differential lock and axial
differential lock are combined on this kind of
vehicle.
The operation of axial differential lock:
1 Make sure the vehicle in a stopped state or Caution
at the speed less than 5 km/h, which is
● Under the poor road conditions, when it
equivalent to walking speed.
is necessary to use the wheel differential
2 Push down the clutch, release the clutch,
lock and axial differential lock at the same
and press the axial differential lock rocker
time, the axial differential lock shall be
switch on the instrument panel, and then the
combined first, then the wheel differential
indicator lamp shines after the rocker switch
lock.
combines. Release the clutch, then the
● After the combination of wheel
differential lock operates.
differential lock and axial differential lock,
3 When take use of wheel differential lock,
the vehicle could not make a turn.
the vehicle shall drive straightly only.
● If the differential lock is misused on the
4 The differential lock shall be relieved as
fine road, it will not only increase the vehicle
soon as the vehicle gets out of the poor road:
driving resistance, but also will increase the
Push down the clutch, and press the rocker
fuel consumption greatly. Once the speed is
switch of differential lock, then the differential
73
greater than 5 km/h or there are phenomena
of turning, the differential engagement
sleeve will be damaged. In severe cases, the
tooth hit of final reduction gear will happen.
When the differential lock is used on the
poor road, once the vehicle start and the
speed is up to 5 km/h, please disuse the
differential lock without delay!
Transfer case Control Mechanism
The gear of transfer case
There are three gears in transfer case: High
gear, neutral position, low gear. The high gear
and low gear are driving gear; the neutral
position is power takeoff gear. If the power
takeoff is installed on the transfer case, the
transfer case must be in the neutral position
when using power takeoff, before operating the
power takeoff.
Differential lock
The differential lock shall be used for driving
in difficult field and soft road only. The
differential lock shall be combined in the
situation of parking or moving slowly. The
differential lock shall not be combined as long
as one side of the wheel is spinning. There is
larger additional force produced on the
differential, propeller shaft, half axle under
differentialstate, so the differential lock shall
be released when the vehicle moves in the
smooth hard road. If the indicator lamp
continues to shine after the differential lock is
released, it means the additional force still be
generated from drive system. In this case, the
additional force shall be eliminated by
changing the state of driving (parking, backing
up or driving curve), then the differential lock
could be released authentically.
Tow
The long distance traction with neutral position
is not allowed for transfer case. When the
vehicle is damaged and needs to be towed, the
following measures should be taken: For the
towed distance within 10 km, the transmission
and clutch shall be in neutral position and the
towing speed shall not exceed 30km/h.
Warnings
If the towed distance is more than 10km, the
front propeller shaft shall be separated from
the rear propeller shaft, and the speed
needn‘t to be limited.
Transfer case gearshift mechanism
The electric control gas mechanism shall be
adopted for the gear shift of transfer case: The
gas circuit is controlled by electric circuit, and
the shift cylinder is controlled by gas circuit to
achieve gear shift.
The gear shift of transfer case shall be operated
at low speed, parking for best. And the
74
transmission shall be in neutral position, or the
clutch shall be pushed down to separate the
transmission completely.
Independent heat source control
heating system is to provide auxiliary heating ON Yes
in cab when the engine stops or the engine START No
coolant could not provide enough heat in cab. Control switch of fuel heater
Independent heat source control mechanism

Independent Heat Source Control

独立热源标识背景灯 Marker background
Independent heat source includes air heating
lamp of independent
independent heat source and water heating
heat source
independent heat source. 标识照明灯 Marker headlamp 工作指示灯 Operating indicator
Air heating independent heat source
温度调节旋钮 Temperature adjustment knob lamp
The theory of air heating independent heat
工作指示灯 Operating indicator lamp Revolve the switch knob clockwise from the
source is to heat the air by fuel heater that
starting position to set up independent heat
burns diesel oil, and then the hot air is provided
On/off function source temperature (10℃-18℃)。
to cab by air flue. In addition to the (water)
Ignition switch Whether the After revolving the switch knob anticlockwise
heater, the independent heat source is another
gear independent heat from the position setting independent heat
heater for option, not standard equipment.
source system works source temperature range to OFF gear, the
The function of independent heat source
OFF No independent heat source system will operate3-5
heating system
ACC Yes min more, and then the system closes down
The function of independent heat source
75
and the work indicating lamp shuts down. for three times repeatedly (each starting shall
Features of fuel heater not be stopped until the indicator lamp flashes
1 When the A/C is in operation (compressor to report error), then it can operate normally
doesn't work) and the wind speed is not in high (the pump oil process of independent heat
gear (not in 2, 3 or 4 gear), the independent source system).
heat source system could operate. Fault code
If the above condition is not satisfied, the air The heater system has error report function,
condition controller output signals to cut off which report back to driver by the flashing of
this power supply to forbid the operation of indicator lamp. The fault code and fault
independent heat source system. description are as follows:
2 Independent heat source work indicator
lamp shows the real work condition of system.
For example:In the condition of independent
heat source operating normally, when
conditions ( listed in serial number 1 ) are not
satisfied, although the switch is not on OFF
gear, the indicator lamp will shut down after
the system‘s delay work of 3-5 min.
3 When the independent heat source system
is started for the first time, it need to be started
76
Indicator lamp flashes short pulse: 0.2 seconds; Pulse separation: Short pulse — 0.2 seconds
Indicator lamp flashes long pulse: 0.5 second; Pulse separation: Long pulse — 0.5 seconds

F01 Unable to start (failing to ignite for twice): flash frequently circularly with five shorts and one long
F02 Flame off (repeats five times at least): flash frequently circularly with five shorts and two longs.
F03 Alarm for power under voltage or overvoltage: flash frequently circularly with five shorts and three longs.
F05 Alarm for ignition sensor open or short circuit: flash frequently circularly with five shorts and five longs.
F07 Alarm for electromagnetic pump open or short circuit: flash frequently circularly with five shorts and seven longs.
F08 Alarm for electric machine open or short circuit: flash frequently circularly with five shorts and eight longs.

F10 Temperature alarm for the heater: flash frequently circularly with five shorts and ten longs.
F11 Alarm for electric heater plug open or short circuit: flash frequently circularly with five shorts and eleven longs.
F12 Alarm for the heater on after automatic stop delayed: flash frequently circularly with five shorts and twelve longs.

77
For protecting the fuel heater, do not switch on
and off the independent heat source system
frequently, including
● The switch of ―Fuel heater switch‖;
● The switch on of ―ignition lock‖ (ACC)
(the opening state of fuel heater switch) and the
switch off (OFF);
● The switch on of ―ignition lock‖ (ACC)
and the start (START) (the opening state of
fuel heater switch).
In the case of working condition is satisfied,
the independent heat source system‘s final
condition is the state indicated by the switch
when power on after outage.
Warnings
The independent heat source system shall be
shut down when charging fuel.
Backlight control
When the clearance lamp is on, the heater
marker lamp of fuel oil heater switch shines, 1 Low temperature start of the engine.
and the backlight color is white. 2 Auxiliary heating in cab.
Caution fire hazard and poisoning ● When using Water heating type
High temperature toxic gases could be independent heat source, the cold air/warm air
produced when the fuel heater is working. So, mode switch shall be switched to ―full warm‖
the fuel heater shall not operate at the to ensure the normal circulation of coolant.
following address. ● When using the function of auxiliary
● Gas station. heating in cab, you shall turn on the
● Airtight space, such as garage. independent heat source, and then turn on the
Water heating type independent heat source A/C blower after the engine coolant
Water heating type independent heat source is a temperature is increased. It is advised to turn
device to heat cooling water using a fuel heater the A/C blower to low gear, so as to save
which takes diesel oil as fuel, so as to provide electricity.
the cab warm air. In addition to the (water) Control switches
heater, the independent heat source is another 1 The switch location is shown as follows.
air heating device for option, not standard
equipment.
Functions of independent heat source
Functions of independent heat source are as
follows: 2 The switch is shown as follows.
78
 time, the yellow indicator lamp of the
independent heat source switch is normally
shining. If the independent heat source fails to
work normally, the indicator lamp of
independent heat source switch will be flashing
with fixed frequency and report the fault code.
Start/ stop function
The fault code and fault description are as
Independent
follows.
Ignition heat source Blower
switch system (Workable
gear (Workable or not)
or not)
OFF No No
ACC Yes No
ON Yes Yes
START No No

Operating state display

1 Under the working condition of starting up,
press down the switch of independent heat
source and the heater begins to work; at this

79
Indicator lamp flashes short pulse: 0.2 seconds; Pulse separation: Short pulse — 0.2 seconds
Indicator lamp flashes long pulse: 0.5 seconds; Pulse separation: Long pulse — 0.5 seconds

F01 Unable to start (failing to ignite for twice): flash frequently circularly with five shorts and one long
F02 Flame off (repeats five times at least): flash frequently circularly with five shorts and two longs.
F03 Alarm for power under voltage or overvoltage: flash frequently circularly with five shorts and three longs
F04 Overheating sensor gives an overheating alarm, flash frequently circularly withfive shorts and four longs
F05 Alarm for ignition sensor open or short circuit: flash frequently circularly with five shorts and five longs
F06 Water temperature sensor gives an alarm for open or short circuit, flash frequently circularly with five shorts and six longs

F07 Alarm for electromagnetic pump open or short circuit: flash frequently circularly with five shorts and seven longs
F08 Alarm for electric machine open or short circuit: flash frequently circularly with five shorts and eight longs
F09 Alarm for water pump short-circuit, flash frequently circularly with five shorts and nine longs
F10 Temperature alarm for the heater: flash frequently circularly with five shorts and ten longs
F11 Alarm for electric heater plug open or short circuit: flash frequently circularly with five shorts and eleven longs
Alarm for the heater on after automatic stop delayed: flash frequently circularly with five shorts and twelve longs
F12

80

2 When the independent heat source is
running normally, the main engine of heater
will control the heating process automatically.
When the temperature of the coolant is up to
78℃, the heater will stop automatically, the
electromagnetic oil pump will stop working,
but the main engine and water pump continue
to run. When the coolant temperature is
reduced to 65 ℃ , the heater and the
electromagnetic oil pump will be restarted,
during which the yellow indicator lamp is
normally shining.
3 When press down the switch and turn off
the independent heat source under normal
working condition, the heater is turned off, the
electromagnetic oil pump stop working, the
main engine and water pump continue to run
until the heater is cooled. The time delay
process lasts about four minutes, after then, the
working indicator lamp shuts down.
Notice
1. When the independent heat source system
is started for the first time, need to be started
for three times repeatedly (each starting shall
not be stopped until the indicator lamp flashing
code F01 (five shorts and one long) to report
error), then operate normally (the pump oil
process of independent heat source system).
2 The water heating type independent heat
source pipes are complex, therefore, after
initially using or replacing the antifreezing
solution, a certain amount of gas will stay in
the system, which may result in abnormal
running of independent heat source. In this
case, the independent heat source will report a
fault code F04 (five shorts and four longs).
Solutions for above problems: Switch the A/C
control switch mode to ―full cold‖ and then
start the engine to increase the engine speed to
2000r/min or so, at which the engine shall run
for 3-5 min. After then, switch the A/C control
switch mode to ―full warm‖ and maintain the
above engine speed. One minute later, turn off
the engine and turn on the independent heat
source before it can work normally.
3 For protecting the fuel heater, it is not
advised to switch on and off the independent
heat source system frequently, including:
● The switch of ―Fuel oil heater switch‖;
● Switch between the four gears of the
―ignition switch‖ (―OFF‖, ―ACC‖, ―START‖
and ―ON‖) under the turn-on state of the fuel
heater.
4 In the case of working condition is
satisfied, the independent heat source system‘s
final condition is the state indicated by the
switch when power on after outage.
5 Please never close to or touch the fuel
heater exhaust pipe and its accessories to
81
prevent burns when the independent heat
source is running.
6 Please use corresponding brand diesel
based on the environmental temperature to
ensure normal operation of independent heat
source.
7 Please do not use independent heat source
after the cab is turned over.
8 The independent heat source must be
turned off when refueling.

Warnings

For vehicles used for transporting

dangerous goods, when using independent
heat source, please comply with relevant
safety regulations.

82
Air Conditioning System circulation (after the system is powered on), air system with built-in cold air, this system
without memory function, that is, when the shall be adjusted manually.
The A/C system, equipped with an activated
ventilation door is powered off, no matter what ● Switch to cold air mode at least once a
carbon filter unit, has the function of fresh air
state it is in, it will adjust itself automatically to month, for about 10 minutes each time, so as
ventilation and internal air circulation.
the state of external circulation after the system to avoid corrosion of A/C compressor.
Start/ stop function
is powered on again. Warm air/cold air control panel
Under the premise of meeting the working
Over-pressure protection
conditions, the relationship between the
When the supply voltage exceeds (34.5±2) V,
working condition of A/C system and the
the controller comes into protection state. At
ignition switch position is as shown in the
this time, all output, including all indicator
following table.
lamps, are cut off.
Ignition switch gear Whether the A/C
Warm air/cold air
system works or not
In the process of engine operating, you can use
OFF No
warm air system and warm air system with
ACC No
built-in cold air. When the engine is in heat
ON Yes A － Air volume adjustment knob;
engine state, you can adjust the temperature of
START No B － Internal air circulation, wind direction
the air at the ventilation door.
Original state button;
Caution
The A/C/warm air bellow assembly fresh air C － Temperature adjustment knob;
● If the vehicle is equipped with a warm
circulation ventilation door is external D － Internal air circulation indicator lamp;
83
E － Defogging indicator lamp;
F － Air switch;
G － Cool air indicator lamp.
Adjust air volume
When adjusting air volume, the air volume
adjusting knob switch A shall be switched to
corresponding position.
Increase the air volume
Rotate the air volume adjusting knob switch A
clockwise, then the speed of the blower will
increase and the air volume from the
ventilation door will increase.
Decrease the air volume
Rotate the air volume adjusting knob switch A
anticlockwise, then the speed of the blower
will decrease and the air volume from the
ventilation door will weaken.
Caution
When the air volume adjusting knob is
switched to 0, if the vehicle is running, there
will be a small amount of air from the
ventilation door. In order to completely
prevent outside air from flowing into the
cab, you may switch to the mode of internal
air circulation.
Air direction adjustment
Allocate the air to different areas in the cab by
use of the knob switch A as needed.
The following settings can be selected:
－ Allocate the air volume to the air
window and car windows.
－ Allocate the air volume to the front
ventilation door.
－ Allocate the air volume to the air
window, car windows and the down ventilation
door.
－ Allocate the air to the down
ventilation door.
When the air direction switch switches to the
position ―Defrost‖, the defrosting indicator
lamp shine; meanwhile, if the internal/external
circulation ventilation door is in the state of
internal circulation, it will switch itself to the
state of external circulation automatically.
Caution
● Two additional gears are set between the
mode switching points, which can be used to
adjust the air direction slightly.
84
● This button will not control the air inlets ata cross-road or in the tunnel, the internal air switch C to right completely.

on the instrument panel and car doors, so if circulation shall be connected. In the mode of 3 Turn the air volume adjusting knob switch

it is needed to close them, please control the internal air circulation, the system only uses A to right completely.

retainer and the dial wheel manually. the air in the cab circularly. 4 Ensure that the air switch E is in off state.

Internal air circulation mode

Danger

● When the outside temperature is lower

than 5℃, the internal air circulation mode
can only be used for a short time, or,
condensate water will accumulate on the
Switch on
windows, which will affect your sight and
Press the knob switch A.
may threaten yourself and others‘ safety.
The internal air circulation mode indicator
● Do not start the car when there is ice or
lamp B on the control panel shines. After the temperature in the cab increases to a
mist on the windows.
Close certain extent, you may adjust the air volume
Heating operation
Press the knob switch A. and direction based on individual demands.
If the temperature in the cab is low and there is
The internal air circulation mode indicator Cold air operation
a need to turn on the heating, you should:
lamp B on the control panel shuts down. If the temperature in the cab is high and there
1 Close the window.
If there is peculiar smell into the vehicle or the is a need to turn on cool air, you should:
2 Turn the temperature adjusting knob
outside air is polluted seriously, for example: 1 Close the window.
85
2 Turn the temperature adjusting knob
switch C to left completely.
3 Turn the air volume adjusting knob switch
A rightto the position of gear 4.
4 Press down the cold air switch E to turn on
cold air device and the switch indicator lamp
shines.
After the temperature in the cab reduces to a
certain extent, you may adjust the air volume
and direction based on individual demands.
After the cold air system is turned on, the
airflow will be affected as follows:
1 Reduce the indoor temperature.
2 Dehumidify the air.
3 Filter the air further.
Defogging
1 Open the side defroster damper F to the
maximum and make the outlet facing the
window.
2 Roll G to close the air grid on the
instrument panel to ensure the defroster
damper with sufficient air volume.
3 Rotate the knob switches A, B and C on
the controller to the position of .
4 For the heating system with built-in cold
air: Press the switch E and turn on the cold air
system.
Keep on the operation above until the view
from the air window and car window is clear.
Caution
The cold air system can dehumidify the air
and eliminate the mist on the windows in a
faster way.
Defrosting
86
1 Open the side defroster damper F to the
maximum and make the outlet facing the
window.

2 Roll G to close the air grid on the

instrument panel to ensure the defroster
Backlight control
damper with sufficient air volume.
When the clearance lamp is turned on:
1 All symbols on the A/C controller, except
for indicator lamp shine, with white backlight.
2 The snowflake marker on the A/C switches
shines, with white backlight.
3 Rotate the knob switches A, B and C on

the controller to the position of .

Keep on the operation above until the view

from the air window and car window is clear.

87
Rear-view mirror adjusting
The adjusting ways of rear-view mirrors for
left and right rudder cars are consistent.
Left rearview mirror
Adjust the mirror body to the right position and
then adjust the mirror surface to the best state;
For power-driven rearview mirror, you can
adjust the mirror surface to the best state
through the switch.
Right rearview mirror and side lower view
mirror
The right rearview mirror and the wide-angle
mirror can be adjusted as adjusting the left
rearview mirror, and the side lower view
mirror can be adjusted to the best state by switch knob to the right, the right rearview
pushing up and down, right and left. mirror can be adjusted.
Front lower view mirror
Push the front lower view mirror up and down,
right and left to the best state.
Power –driven rearview mirror switch
The adjusting switch of the power-driven
rearview mirror is located on the door inner
panel; rotate the switch knob to the left, the left
rearview mirror can be adjusted and rotate the
88
 ―ON‖. Danger
Cab Overturning
7 Take away all loose articles (for example,
● In order to avoid possible
When checking and repairing the components ring-pull can, bottle, bag, etc.) from the cab.
accidental injury, when tilting the
in the engine compartment, you should turn 8 Close all cab doors, drawers and storage
cab, people shall not stand at the
over the cab according to the following boxes.
tilting position.
methods. 9 Make sure that the radiator grille is in an
● Before tilting the cab, you must
Preparation work open state.
make sure nobody is standing within
1 Park the vehicle on flat ground, check Precautions for oil pump use
the area that the tilting angle covers;
whether there is sufficient space in front and 1 Operation oil: Low temperature
by this time, tilt the cab forward,
over the cab for turning over the cab. anti-abrasion hydraulic oil L-HV32GB11118.1.
exceeding the center of gravity.
2 Press down the parking brake and stop the 2 After the system is installed and the pump
No people standing ahead when
wheels with stop dogs if necessary, as an is filled with fuel for the first time, lift the cab
tilting the cab
auxiliary means to prevent the vehicle from for 2-3 times, so that the system is filled with
No
moving. fuel and the air in the system is discharged, and people
standing
ahead
then the commissioning is completed finally. when
3 Gear shift lever is in neutral position. tilting
the cab
4 Turn off the engine. When the lifting cylinder piston is at the

5 Turn off the auxiliary heating system. bottom, the fuel level in the fuel pump shall be

6 If it is required to start the engine after (15-20) mm lower than the oil-injection hole.
3 Fuel overflow from the exhaust vent on the Caution
turning over the cab, the vehicle ignition
● Only qualified professional service
switch shall be switched to the position of top of the fuel pump is normal.
89
station can conduct the repair related to the reversing handle of the oil pump is in the
safety or the security system, incorrect correct position.
maintenance operation may lead to
accidents or injuries. Caution
● When failure of hydraulic titling system For a mono-lever controlled vehicles:
3 Swing the manual fuel pump to lift the cab
occurs, the vehicle must be repaired in a ● When the cab is being tilted, observe
(lifting tool is on-board toolkit) to the
qualified professional service station whether the release hook in the bottom of
maximum angle, continue to swing, and ensure
equipped with professional maintenance expansion link of the transmission is open
the cab tilt through its center of gravity.
personnel and tools. It is appropriate for the and whether the expansion link can be
vehicle to be repaired in Fotonauthorized pulled out smoothly.
service shop.

Manual tilting operation

Lift the cab
1 Shut down the engine, open the front
Caution
panel. ● After the cab is lifted, not allow to
● If any resistance cannot be felt when the
2 Turn the reversing handle of manual pump stamp on the expansion link or and press it
cab is being lifted, you should check whether
to the ―↗‖ position. with weight.
there is enough oil in the oil pump.
● If great resistance is felt when the cab is
being lifted, you should check whether the
90

Lower the cab
1 Turn the reversing handle of manual pump
to the ―↖‖ position.
2 Swing the manual pump to lower the cab,
stop until the swing becomes difficult. Lower
the cab to the bottom, continue to control the
oil pump, ensure that the oil cylinder reset, and
the meshing sound of the cab‘s hydraulic lock
is heard to ensure the lock body being locked.
3 Lower the front panel.
Caution
For a mono-lever controlled vehicles: After
lowering the cab, the gear control lever need
to be manually pushed forward to rejoin the
release hook of the expansion link, then shift
operation could be made.
Danger
When the cab is being lowered, any person
is forbidden to stand in front of the cab, at
the same time, no one is in the engine
compartment under the cab.
No people
standing ahead
when the cab is
tilted.
Warnings
● When the cab is lowered to the bottom,
ensure that travel switch under the lifting
cylinder is open, and the meshing sound of
the cab‘s hydraulic lock is heard, to ensure
the lifting cylinder has been totally lowered
to the bottom.
● The post lock body must ensure reliable
locking. Locking standard: Locking piston
on the left side of the lock body returns to
the bottom, and the lifting warning light in
the cab shuts down.
● Before driving, ensure that the reversing
handle of the oil pump is set in the position
of ―lowering and driving‖. Otherwise, the
cab‘s tilting mechanism may be unlocked
during driving, and in brakes, the cab may
tilt forward and cause danger.
Power-driven tilting operation
1 Vehicle must be parked on a flat road, with
91
the engine shut down, and ensure no person turn on the power of electric lifting pump and of oil pump to the ―↖‖ position.
stay in front of the vehicle and there are indicator lamp shines.
enough space for tilting.
No people
standing
ahead
when the
cab is
tilted.
5 Lift the cab:Turn the reversing handle of
8 Press the lifting switch, and loosen the
oil pump to the ―↗‖ position.
switch when the meshing sound of the cab‘s
hydraulic lock is heard and the cab is lowered
2 Open the front panel of the cab to avoid in place.
that it touches the bumper after the cab is tilted.
Press the switch to tilt the cab

Before

tilting the

cab, open 6 Press the lifting switch, and loosen the

the front
switch when the cab is tilted in place.
panel.

Press the switch to tilt the cab

Warnings
3 Place the ignition switch in the position of
● If the engine starts and the warning
"ACC" gear when lifting and lowering the cab.
light of tilting in the cab does not shut
4 Press the power switch for electric lifting
down, it means the cab is not locked, and
installed in the instrument panel of the cab,
7 Lower the cab:Turn the reversing handle when the vehicle slows down, the cab may
92
tilt forward and cause danger. Don't close to the bottom of the cab unless
● After starting the engine, ensure the the cab is tilted exceeding the center of
gravity and has been in place.
tilting warning light in the cab shuts
● The cab must be completely fixed when
down.
it has been in place.
● If necessary, the cab will be tilted again
to ensure that the hydraulic lock has locked No people
standing
ahead when
the cab. the cab is
tilted.
● Before putting the front panel down, the
front panel should be confirmed to be
locked and then the vehicle can move.

Danger

● When tilting the cab, it may suddenly

drop down to the bottom position, so any
person is forbidden in the range of the
tilting to avoid injuries.
● Only it is ensured that no one stay in the
range of the tilting, then the cab is allowed
to be tilted.
93
Window Opening and Closing
Adjustment handles of the window
Adjustment handle of the window can be
rotated to lift or lower the side window.
Left side door control switch
● Power -driven rearview mirror switch
Pull the switch to adjust the direction, angle
and position of the rear-view mirror; rotate the
switch to choose left or right mirror to adjust.
When the indicating scale line stays in the
middle, the rear-view mirror cannot be
controlled;Rotate the switch to the left, and
move the indicating scale line to the left side, it
means the left rearview mirror
controlled;Rotate the switch to the right, and for 1.2 seconds. Press the front end or back end
move the indicating scale line to the right side, for stopping the dropping.
it means the right rearview mirror is
controlled;Pull the switch in four directions of
up, down, left and right, which controls four
adjustment directions of the rear-view mirror.
● Left side electric window switch
Lifting: Left side window shall be lifted when
pressing the back end of the switch. The
window shall stop lifting only if the switch is
● Right side electric window switch
loosened. Dropping: Left side window shall be
Lifting: Right side window shall be lifted when
lowered when pressing the front end of the
pressing the back end of the switch. The
switch. The window shall stop dropping only if
window shall stop lifting only if the switch is
the switch is loosened. The window shall drop
loosened. Dropping: Right side window shall
automatically with a long press on the back end
be lowered when pressing the front end of the
for 1.2 seconds. Press the front end or back end
switch. The window shall stop dropping only if
for stopping the dropping.
the switch is loosened. The window shall drop
is
automatically with a long press on the back end
94

● Central locking switch
Interlock: Press the front end of the switch for
locking the right and left doors and the steering
lamp shall flash twice.
Unlock: Press the back end of the switch for
unlocking the right and left doors and the
steering lamp shall flash once.
● The locking switch of the switch key of
the right side electric window
Lock-up: Press the front end of the switch to
lock the right-side window, and the lifting
switch of the right-side door‘s window will be
invalid. Unlock: Press the back end of the
switch to unlock the right-side door‘s window,
and the lifting switch of the right-side door‘s
window can control the lifting and dropping of
the right window.
Right side door control switch
● The right door light-controlling switch
Press the position of Switch 1, reading lamp of
the assistant driver side will shine, press again,
then it will shut down; Press the position of
Switch 2, the headlamp of cab will shine, press
again, it will shut down.
Diagnosis on reading lamp of the assistant
driver side: When short circuit occurs to the
reading lamp of the assistant driver side,
CBCU will immediately cut off the output of
the reading lamp of the assistant driver side.
After removing the short circuit fault, reopen
the reading lamp of the assistant driver side,
and output of the reading lamp of the assistant
driver side returns to normal.
● Central locking switch
Interlock: Press the front end of the switch for
locking the right and left doors and the steering
lamp shall flash twice.
Unlock: Press the back end of the switch for
unlocking the right and left doors and the
steering lamp shall flash once.
● Right side electric window switch
95
Lifting: Right side window shall be lifted when
pressing the back end of the switch. The
window shall stop lifting only if the switch is
loosened. Dropping: Right side window shall
be lowered when pressing the front end of the
switch to lower the right side window. The
window shall stop dropping only if the switch
is loosened. The window shall drop
automatically with a long press on the back end
for 1.2 seconds. Press the front end or back end
for stopping the dropping.
Remote controller (Optional for
installation)
It can work normally no matter what angle the
remote controller is placed. And the vehicle
can be unlocked/locked from a distance.
In order to ensure the normal use of the remote
controller, it should be used near the vehicle.
● Press the lock key of , left/right door
will be locked, at the same time, the work
indicator lamp will flash once.
● Press the unlock key of , left/right door
The loss of the wireless remote controller
will be locked, at the same time; the work
If you lose a wireless remote controller, Foton
indicator lamp will flash once.
service center can make it invalid, which will
● After pressing the unlock key and the door
prevent its misuse. The remaining wireless
does not open in 25 seconds, then the vehicle
remote controller can be matched again.
will be automatically locked again.
● When the battery is insufficient or no
electricity, press the lock/unlock key and the
indicator lamp is dim or does not shine,
then the remote control key needs to be opened
and the battery should be replaced.
96
Other devices Otherwise, the burning sparkles of cigarette
may ignite other cigarette butts, causing a fire.
This section includes the introduction of the
following devices:
1 Ashtray
2 Cigarette lighter
3 Cup holder Warnings
4 Room light Cigarette lighter
5 Top file cabinet Only when the ignition switch stays in the ● Do not spill liquid on the cigarette
6 Commode handle "ACC" or "ON" position, the cigarette lighter lighter to avoid short circuit.
7 Skylight can be used. ● When it is not in use, the cigarette
8 Sleeper When using the cigarette lighter, press the lighters head should not be pressed by
9 Front turnover cover plate handle (cigarette lighters head), the cigarette weight so as to avoid working long hour.
10 Tool kit lighter starts and pop up in 18 seconds ● After lighting a cigarette, the cigarette
11 Power socket automatically for drivers and passengers to lighters head should immediately be put
12 Car fridge light up cigarette. back into the cigarette lighter seat to avoid
13 Container heating device Rated voltage:DC24V;Maximum current:5A。 high-temperature burns.
Ashtray Cup holder
When cleaning ashtray, pull it out. In driving, loose material shall not be placed in
After using the ashtray, it must be closed. the cup holder. Otherwise, the material may
97
make you and other passengers injured in an
accident, emergency braking, sudden turning
or moving.
Caution
● Cup holder can only use these drinks
containers that are able to be seal and
have suitable size, so as to avoid drinks
overflowing.
● Do not place hot drinks in cup holder,
otherwise, you may be hot.
Room lamp
The lamps in cap including 2 combination
lamps combined by lighting lamp, night lamp
and reading lamp, 2 sleeper lamps.
Lighting lamp, night lamp and reading lamp
combinations.
A group combination lamp is set on left and
right sides of internal skylight and from the
front to the rear of the car are, in order, reading
lamp, night lamp, lighting lamp.
All switches of the combination light adopts
single-button pattern, press it and then the lamp
shines, press again, the lamp shuts down.
Headlamp can be controlled at the side of the
driver or the assistant driver, but the night lamp
can only be controlled at the side of the driver;
Reading lamp: The driver controls reading
lamp at the side of the driver‘s; The assistant
driver controls reading lamp at the side of the
assistant driver's; Besides, the passenger at the
lower sleeper also can control the headlamp
and close the night lamp and reading lamp.
1 Headlamp has 5 switches, their positions
are as follows:Two switches are at the driver's
side top cabinet (one is independent switch ②,
another is door-controlling switch ④ );One
independent switch ② is at the assistant
driver's side door;Two switches are at side wall
sleeper (one is independent switch ②, and
another is lighting all-closed switch ⑤ of the
cab). When door-controlling switch ④ is
opened open the door, then the headlamp will
automatically starts, close the door, then the
headlamp will automatically shut down later (if
the door is opened for a relatively long time,
the cab lighting will shut down). Also, when
the headlamp is opened, press its switch for a
long time, you can realize the function of
cyclic adjustment on brightness. The brightness
will turn from the brightest to the weakest, then
from the weakest to the brightest gradually.
2 Night lamp is used for no-dazzling soft
98
lighting in driving, and the driver can control side door lower part of the lamp, the lamp will tilt and
the night lamps at the right and left side by the start; Press the upper part, the lamp will reset
switch ③ at the driver‘s side top cabinet. and close.
3 Reading lamp is used for passenger to
reading in the cab, the left and right lamps are
respectively controlled by the switch ① at the
driver‘s side top cabinet and the switch ① at
the assistant driver‘s side door. Switch at sleeper
副驾驶侧车门开关
Upper berth lamp
4 When press the cab lighting all-closed
This lamp is located at the left side wall of the
switch ⑤ of the lower sleeper, all lamps in
lower sleeper, used for lighting of the lower
the cab will shut down.
sleeper. It is using method is same as the upper
All combination lamps switches will be found
sleeper.
in the following figures.
Switch at driver‘s side top cabinet 卧铺处开关 Switches beside sleeper

Berth lamp
Upper berth lamp
This lamp is located at the back wall of the Overhead file cabinet
upper sleeper, used for lighting of the upper ① － File cabinet side ditty-bag;
Switch at assistant driver‘s
驾驶员侧顶柜处开关
sleeper. The lamp itself is a switch, press the
99
② － Enclosed file cabinet; not in use to prevent it hurting passengers‘
③ － Open file cabinet; head.
④ － Side sun-visor; Warnings
⑤ － Front sun-visor;
Do not put heavy material in file cabinet. To
⑥ － File cabinet lock.
prevent passengers being injured by falling
Commode handle
objects during emergency braking, file
When getting on or off the vehicle, please use
cabinet should be closed and locked in
front and back commode handle.
driving.
Weight of the items stored in a file cabinet
can't exceed the following requirements:
Enclosed file cabinet:8 kg;
Enclosed file cabinet can be opened or closed
Open file cabinet:4 kg;
by file cabinet lock.
Side ditty-bag2 kg.
Configured by file cabinet headlamp Skylight

① － Trigger switch; According to the vehicle model and

② － File cabinet headlamp. configuration, skylight is divided into electric

Open the file cabinet, the light shine; Close the type and manual type.

file cabinet, the light shut down. Electric skylight

Side sun-visor should be folded up when it is ① － Skylight armrest;

100
② － Insect proof net; skylight opening degree will be adjusted;Close
③ － Handle of insect proof net; the skylight:Press the close switch ⑥, and
④ － Emergency closing skylight hole. loosen it when the skylight is closed to an
appropriate position.
When using insect nets, hold the handle in the
middle of the net and completely pull it to the
other end and lock down; when the net is not in
Manual skylight
use, only need to pull the handle back to
Control switch of the skylight is located at the
unlock, send handle to the starting position.
cab‘s side top cabinet.
Driver‘s side top cabinet switch
Switch type: Button type;
Switch number: 2 (Press once for open and
press again for close). Emergency method of closing
Open the skylight:Hold the open switch ⑤, skylight:Emergency closing skylight hole ④
and loosen in the appropriate position, the are equipped at the back part of the skylight‘s
protective frame, when skylight switch cannot
close the skylight, insert a relatively thin
screwdriver into the hole, and turn the internal
mechanism clockwise, then the skylight can be
closed.
Manual skylight
① Skylight armrest;
② Insect proof net;
③ Handle of insect proof net;
④ Skylight switch handle.
Manual skylight
The way to open the skylight is shown as
following figure, and the way to close is
opposite.
1 Fully closed state of the skylight.
101
 stops.
Tilt the sleeper up
Push the sleeper hard to the degree that it can
go back automatically, and then the sleeper can
2 Pull the switch handle of the skylight for
Caution
automatically move to the starting position
unlocking.
● Do not force too much when manually
automatically.
opening the skylight to avoid damaging the
Warnings
armrest.
When you need to rest at a upper sleeper,
● Open or close the skylight, pay attention
you should pull up the protective net of the
not to clip people.
3 Hold the switch handle in left hand, lightly upper sleeper.
Use method of the insect net is same as the
press the red button in the handle with a thumb, Protective net
electric skylight.
and push the skylight with right hand.
Sleeper
Upper sleeper
1 In driving, it is strictly prohibited to use
the upper sleeper.
1 If you need to pull up the protective net,
2 When folding sleeper, pay attention not to
4 Push the skylight to the use location, you should press the top of the net locking
clip fingers.
loosen your hands (Two gears in total). switch ①, and use the arm‘s strength to pull
Tilt the sleeper down
5 Fully open state of the skylight. up the net.
Pull the sleeper down hard until the sleeper
102
2 If you need to pull down the protective net,
you should press the top of the net locking
switch ①, and use the arm‘s strength to pull
down the net.
3 Press the bottom of the protective net‘s
locking switch ①, the net can be fixed to the
required height.
Lower sleeper
Bed function
box and the lower sleeper can be used as a bed.
Storage function
Sleeper‘s storage box can be used as storage
space, when using it, turn over the bedding of
the lower sleeper, pull the handle of the box‘s
cover plate and open the plate to store items.
1 Push the front panel to release the handle
(one handle at right and left) and release the
front panel lock.
2 Lift the front panel, and the air spring of
the front panel will keep the opened status of
the front panel.
Close
Put down the front panel, push and press two
end of the bottom part of the front panel to
ensure that the front panel has been completely
locked (two positions).

Warnings
If people sit on lower sleeper, in turning or
emergence baking, people may fall and get
hurt.
Cover the cover plate of the storage box, tile
Front panel
Tool kit
the bedding of the lower sleeper on the storage
Open
103
1 Pull the handle of the tool kit wire control
wrench (located in the back right of the
assistant driver seat) upward. In order to
prevent accidental opening of the tool kit, two
locks are designed for the tool kit, pull the
handle and release, then pull the handle and
release again, the tool kit can be fully opened.
2 Cover plate of tool kit will automatically
flick from the original position.
Closed state:
Slight open status:
12V power socket
3 Open the cover plate of the tool kit and its
When using a 12V power supply, the end cover
maximum open angle is 90°.
with marker of 12V should be opened, insert
the power connector into the socket for
electricity.
Rated voltage:DC12V;Maximum current:16A。
24V power socket
When using a 24V power supply, the end cover
4 When closing, cover plate of the tool kit
with marker of 24V should be opened, insert
should be closely placed in the closed state to
the power connector into the socket for
ensure that the second lock can be completely
electricity.
locked.
Rated voltage:DC24V;Maximum current:15A。
Power socket
A power socket is used to provide power for
Caution
auto accessories.
● Only when the 12V power switch on the
instrument panel is connected, the 12V
104
power socket can have current. MIN:It indicates that the thermostat is in the Door seal strip of the refrigerator should be

● To prevent the run-out of the battery, minimum gear and the temperature range properly protected, and the refrigerator must

when the engine is not running, don't use inside is (7 - 10) ℃; keep clean always. When the refrigerator is

the power socket for a long time. MID:It indicates that the thermostat is in the used, oil dirty and deformation should be

● When the power socket is not in use, it middle gear, and the temperature range inside avoided. If oil (animal or vegetable oil)

should be closed. Except the right plug, is about (4 - 6) ℃; attaches to the plastic in the refrigerator for a

other objects should not be inserted into the MAX:It indicates that the thermostat is in the long time, the plastic will easily age or crack

power socket, any liquid should not flow maximum gear, and the temperature range and smell bad. Therefore, it should be kept

into the socket, and otherwise it may cause inside is about (0 - 3) ℃; clean always.

electrical fault or short circuit. OFF: It indicates closing down and no It is prohibited to directly clean the refrigerator

On-board refrigerator working. with water to prevent decrease of electrical

On-board refrigerator is optional configuration. Clean insulation and rust. The following things will

On-board refrigerator uses mechanical Every other week, refrigerator should be damage the coating surface, plastic parts,

temperature control, and the thermostat is cleaned and maintained once, which can use which cannot be used for cleaning: Alkaline

located in the front of the refrigerator, and its warm and wet cloth to wipe the inside and detergent, soap, polishing powder, hot water,

adjusting range is:MIN-MAX。 outside surface of the refrigerator;If it is too brush, thinner, gasoline, alcohol.

Only when the refrigerator switch on the dirty, you can use neutral detergent to wipe, Simple fault

instrument panel is connected, the on-board and clean the water stain with dishcloth twist 1 Refrigeratordoes not work ——

refrigerator can work. dry and washed by water. Check whether the power supply is in

Button Maintenance failure.

105
2 Food freezing inside the refrigerator ● Ensure that there is no blocking at the 2 A control valve will be equipped on the
—— Temperature setting is too low. outlet of the cooling fan and guarantee the exhaust pipe to control the exhaust direction, in
3 Refrigeration is bad —— smooth ventilation. order to realize the start and close of the cargo
● Food storage quantity is too large, space is ● The refrigerator should avoid much box heating function.
crowded and air circulation is blocked; moisture, in order to reduce rust of metal It is suggested that the heating function be
● The door is not well closed; parts; especially it cannot be washed started only when needed.
● Door seal strip suffers damage or directly by water, which will cause
deformation, or bad seal; insulation fault, leading to the power electric Operation of cargo box heating device
● Ventilation in the cooling fan is bad; leakage and failure. When reversing handle presents a vertical
● Hot food inside is too much; ● It should avoid to work in the high direction under loading conditions, the airflow
● Exposure in sunlight or heat source nearby. temperature (>43℃). direction is as shown in the figure, the air flows
4 The water flowing sound in the in the direction of the cargo box and heats it at
refrigerator is normal phenomenon of the Cargo box heating device this moment.
flowing of the refrigerant. Cargo box heatingfunction Direction of airflow
5 Abnormal noise —— 1 Introduce the vehicle‘s exhaust to the
● Faults in cooling fans; preset interlayer at the bottom of the cargo box
● Parts loose or fall off inside the through the exhaust pipeline. By the
refrigerator temperature of the engine exhaust to heat the
Caution cargo boxto prevent the goods and the cargo
boxfreezing together.
106

气流方向 Direction of airflow
When reversing handle presents a horizontal
direction under loading conditions, the airflow
direction is as shown in the figure, the air flows
in the direction of the tail pipe and exhaust at
this moment.
online. For the access method and detailed
functions of panel switch and printing, please
refer to the instructions in the on-board file.
Warnings
It is prohibited to dismantle and damage
satellite positioning device.
气流方向 Direction of airflow
Satellite positioning device (Vehicle Caution
traveling data recorder)
Each diver uses his own card and is not
Driver identification will use IC card imported
allowed to drive over 3 continuous hours;
with information. Before driving, IC card
otherwise it will be recorded as fatigue
should be inserted to identify the driver, and
driving.
the IC card of the driver can be changed only
when the vehicle has stopped and the satellite
positioning device is electrified.
Satellite positioning device needs to access
with road cargo vehicle public supervision and
service platform, and its working state will stay
107
Driving vehicle shall timely replace it.

Before driving – check

In order to ensure the driving is safe and

reliable, we shall check the following items
before driving.
3 Check whether the plate spring is
Surface and appearance
damaged.If found the plate spring is cracked or
1 Check tire‘s inflation pressure and damage
broken, we shall replace it in time, and we can
situation, the inflation pressure must conform
drive only after changing.Check whether the
to the standard, if the tire is damaged, we must
u-bolts are loose.
repair it immediately.

4 Check the lamps‘ work condition.

2 Check whether the tire nut has relaxation

and bolt fracture phenomenon.Wheel is
fastening nut, bolts are all around, and all are
right hand thread.If find the fracture bolt, we
108
5 Check whether the engine oil, antifreeze, 2 Check the journey of the stop lever, and
fuel, urea, brake fluid and the power steering spring energy storage brake‘s function.
fluid is normal.

8 Conduct daily check of the water level that

separated from the fuel pre-filter to the water
box, timely drain away water. 3 Check the working condition of horn, the
6 Check whether there is water discharged
wind window wiper and turn signals.
from the gas cylinder, if any, we shall timely
replace the air dryer in the drying cylinder.

In the driving room

Drain valve handle 1 Check the steering wheel‘s free travel and
the loose condition.
7 Check the electrolyte level in each cell of
4 Check the working condition of the
the battery.
instrument and indicator lamps.
Check whether the switch, indicator lamp is
working correctly by using the bulb.

109
 cover is loose.

In the car‘s front mask

1 Check the liquid level of the cleaning fluid
In the engine‘s cover in the liquid storage tank of the windshield
1 Extract oil level gauge, check the engine glass washer.
oil level.
5 Check the fuel gauge‘s oil level and the
urea meter‘s liquid level.

2 Check the liquid level of the clutch‘s

2 Check the tension of water pump and booster liquid storage tank.
generator drive belt for.

After the engine starts

6 Check the working condition of the car
1 At the state of the engine‘s running, check
door‘s lock mechanism.
3 Check the liquid level of the engine‘s
whether the indicator lamp is put out.
coolant, and check whether the auxiliary tank
110
 work normally, it need to go to nearby service
station for repair.

2 Check the brake pedals free travel and

5 Check whether there is any abnormal on
brake function.
the sound of the engine and exhaust.

3 Check the free travel, work travel and

functions of the clutch pedal.
6 For the vehicle with disc brake, check
whether the wear alarm lamp of the
dashboard‘s friction plate lamps up, if light up,
you will need to replace the friction plate of the
4 Check the air pressure of the brake
disc brake.
system‘s air tank.
7 For vehicles equipped with ABS system,
check whether the ABS trouble lamp is bright,
if light up, it suggests that ABS system cannot

111
The preparation of starting engine

1 Check whether the parking brake valve

lever is tightening.

2 Place gear shift lever in neutral position.

3 Dump truck, pump truck and so on, shut

down the power takeoff device.

Caution

When the engine is starting, do not step on

the accelerator pedal.

112
Start of the engine

1 Confirm the gear shift lever is in the

neutral position; the hand brake device is in the
braking state.
2 Insert the starting key, twist the starting The rotation
Role
key to "ACC" gear, connect the main switch position
power supply, turn the starting key to "ON" Locking gear, in addition to the
position of the driving position, light the part controller's memory
charge indicator lamp. LOCK power, other electrical
Twist the starting key to "START" position, appliances have been cut off
start the engine.After the engine runs smoothly, power supply.
the charging indicator lamp goes out.While Parking gear, connect the
starting, we cannot suddenly accelerate electric equipment at the static
ACC
accelerator. state of vehicle, such as the

Caution radio-cassette player.

We cannot twist the key too fast; we shall The driving gear, connect the

twist one after another gear.Otherwise, the electric equipment while the
ON
engine ECU will not detect the ON gear vehicle running, such as

signals, which will display the fault code. instrument, preheating, wiper,
113
 etc. Low temperature start of the engine without oil pressure condition at downtime,
The start gear, the engine starts, Twist the starting key to "ON" position, when and damage bearing and oil seal, so as to
START after starts, automatically goes ambient temperature is lower than the engine prolong the life of the turbocharger bearing.
back to "ON" gear. ECU‘s set value, the engine automatically
conduct preheating, the LCD screen of the
Caution

● When the engine has just started, the instrument displayed symbols, at this

bearing and rotating parts of supercharger point, the vehicle can't start.When this symbol

are in the inadequate lubrication state, disappears, it indicates the end of preheating,

therefore, we cannot make the engine run and then vehicles can start.

idly at high speed. Go out the engine

● Don't immediately start driving after Turn the key from "ON" position to "LOCK"

the start of the engine, we shall let the position, the engine goes out.

engine work in the idle state for a while, so Caution

as to achieve the specified value of oil
After highway driving, we shall not stop the
pressure.
engine immediately; we shall run at idle
● For cold machine, don't make it in high
speed for at least 3 minutes, until the engine
speed rotating condition, so as not to
cools down.In this way, it can make the
accelerate the engine‘s wear and tear or
turbocharger run at low speed, which can
cause malfunction.
avoid the turbocharger run at high speed
114
Vehicles‘ start and stop

The start of vehicle

Caution
不好 Not good
We shall confirm the overturn alarm lamp
好 Good
of the cab is not in a state of bright before
2 Completely release the parking brake.Put
start.
up the gear shift level to the one gear, starting
vehicles carefully, try to start with one gear to
1 After starting the engine, high, medium
protect the engine, we only can use start using
and low speed run are normal, and the
the first or second gear in sturdy flat road.In
indicator lamp and the instrument have no
order to improve the service life of the clutch,
abnormal instruction, until the outlet water
we shall avoid the driving habit of
temperature rise to more than 40 ℃, the air
"semi-linkage".
pressure of the braking system reach more than
550 kpa, release the hand brake control handle
back to the ―remove brake position‖ (then the
parking brake indicator lamp shall be put out),
just then can we engage a gear and start. 3 Keep slow and stable acceleration, avoid
fierce boom of accelerator and suddenly loose
of the clutch pedal, we shall choose the right
115
gear according to road‘s traffic
conditions.While gear shift, the shift control
lever we need to push in place, the gear
meshing completely, so as to avoid breaking
gear or automatic jump.For the non-automatic
gearbox, forbid gear shift without touching the
clutch.
4 After vehicles start to drive, we shall
observe whether the engine and chassis has
abnormal noise, pay attention to the working
condition of each instrument.For midway
parking, we shall pay attention to whether the
different parts have water leakage, oil leakage
and air leakage.
5 When the half-hanged tractor or
whole-hanged tractor parks on the slopes, we
shall first pull the parking brake valve‘s handle
to the inspection location, see if the car can
stop, we shall block the wheels.
Fuel heating mode
In order to improve the cold start performance
in cold winter, this Series of product adopt the
following fuel heating mode.
Adopt the coarse strainer‘s heating mode
The vehicles that match the ISG engine have
coarse strainer‘s fuel heating function.Fuel
preheating device can improve the fuel
temperature of about (4-5) ℃ , which can
effectively improve the liquidity of diesel.
While starting car in the low temperature
environment in winter, turn the ignition key to
"ON" position, the automatic thermostat inside
the strainer entered into the working state,
automatically start when the fuel temperature is
lower than 7 ℃ , automatically shut down
while reaching 24 ℃, stop heating fuel.
Adopt the oil supply system‘s heating device
mode
On the basis of the coarse strainer, the vehicles
can choose the fuel system‘s heating device.
A heating device constitutes: If there is fuel
heating switch on the dashboard, the car body
has independent heating controller, the fuel
heating actuator is the electric heating fuel
sensor and electric heating fuel pipe.
For the vehicles of matching the oil supply
system‘s heating device, while starting in low
temperature environment in winter, we shall
operate according to the following instructions.
1 Turn the ignition key to "ON" position,
press the fuel heating control switch on the
instrument, the fuel heating controller entered
into the standby working condition.
2 After preheating the fuel for 5 minutes, the
fuel system can meet the engine‘s starting
conditions.
3 If the engine has air intake preheating
system, after heating the fuel for 5 minutes, we
can turn the key switch to "OFF" position, and
then immediately turn back to the "ON"
116
position, after the engine‘s intake preheating
indicator lamps go out, then restart the engine,
it will be easier to start.
4 After pressing the heating switch, at the
state of the fuel heating system:When the fuel
temperature in the fuel tank is higher than 5 ℃,
the fuel device is not heated, the work indicator
lamp bright for a long time;When the fuel
temperature in the fuel tank is below 5 ℃, the
fuel heating actuator starts, stop heating fuel
when it reached up to 20 ℃.
When heating the fuel, the working indicator
lamp on the switch flash at 0.5 Hz, when stop
heating or at non-heating condition, the work
indicator lamp bright for a long time;When the
temperature sensor that heats the fuel sensor
integration is in the state of short circuit or
open circuit, the work indicator lamps flash at
2 Hz and stop the heating function.When work
indicator lamps flashed, we can check whether
the wiring harness connector is in place, or
replace the heating fuel sensor to troubleshoot.
5 When fuel has no phenomenon of paraffin
deposit or has returned to normal state, there is
no need to open or close the fuel heating
switch on the instrument.
Adopt the fuel system‘s heating device (with
return oil heating 3-way valve) mode
On the basis of the coarse strainer heating, the
vehicles can choose the fuel system‘s heating
device (with return oil heating 3-way valve),
the device can make the vehicle quickly restore
motivation under ultralow temperature.
The specific operation of adopting oil supply
system‘s heating device (with return oil heating
3-way valve) mode please refer to " the oil
supply system heating device " in Chapter, the
differences are:When the work indicator lamp
is flashing at 2 Hz, it indicates that the
temperature sensor that heats the fuel sensor
integration is in the state of short circuit or
open circuit, or the oil inlet temperature sensor
is in short circuit condition, and stop the
heating function.When the work indicator
lamps flash, we can check whether the wiring
harness connector is in place, replace the
heating fuel sensor, or replace the oil inlet of
the oil integration temperature sensor to
troubleshoot.
Danger
Heat gun or strong light source are strictly
prohibited to heating the oil supply device,
otherwise it will damage the oil supply
device‘s parts, lead to fuel overflow,
spontaneous combustion, and may cause
fire.
Vehicle lay-off
1 We shall choose flat place as far as
possible when we stop the car, step on the
brake pedal slowly.After the car stopped
117
steadily, we shall pull the hand brake control requires blocking the wheels.
handle to the brake position, loosen the brake 4 Before collect and park the car conduct
pedal. routine maintenance and inspection as far as
2 If stop car on the downhill temporarily, in possible.
addition to the use of parking brake, we shall
hang a reverse, and choose the appropriate
block to pad wheels, to prevent the vehicle
sliding.
3 When stopped car midway in summer, we
shall avoid to make the fuel tank under the sun
straightly, so as to avoid fuel volatilization and
loss.
Vehicle Parking
1 Shall confirm the switches of lamps and
turn signal have been shut off.
2 After cutting off the starting switch,
headlamps, turn signal lamps, and width lamp
shall be still on.
3 Pull up the parking brake handle
lever.When stop on the unattended slopes, it
118
Driving precautions

General notices:
1 Don't step on the gas when the engine
starts, because the oil mass for start has been
3 If we found abnormal noise or odor while
set and fixed in the ECU, it will not increase
driving, we shall stop and check the causes of
the oil mass even step on the accelerator.
the problems.
2 Avoid engine‘s overdriving.When driving
downhill, we shall give close attention in case
of engine‘s overdriving.

Caution

When turn to low gear, the engine is easy 4 During the driving, if the indicator lamps
to over-speed, the engine‘s speed does not or instrument are not normal, we shall stop and
allow being more than rated speed during check the causes of the failure.
the process (see the engine nameplate and
the table of engine parameter of this
Manual), we shall avoid alarm for the
engine‘s over-speed or the pointer of
tachometer enters into red alert area. 5 We shall avoid unnecessary sudden
acceleration and emergency braking. Do not
119
suddenly step on the accelerator in traveling, from forward gear, the vehicle shall be
Exhaust
brake
when the vehicle is rapidly sped up, ECU of completely stopped.
electronic-controlled engine will automatically
and steadily increase oil mass, so even the
accelerator is stepped, the imaginary fast
Warnings
acceleration will not be achieved.
When the gearbox is in Neutral position, the
8 When driving uphill, before the engine is
engine brake shall not be used, so as to
under stress, it shall change to low gear in
prevent flame-out of engine from causing
advance to prevent the engine from being
accidents.
overloaded.
6 Do not put the foot on the clutch pedal;
10 When crossing over shallow or ponding in
otherwise, it will cause the clutch in
traveling, special attention shall be paid,
semi-separated state, thus resulting in
otherwise, water may enter the air conduit and
premature wear to the friction facing of clutch.
thus cause the engine to be severely
9 When driving down on a long slope, it
damaged.After driving across the river; it shall
shall change to low gear and use engine brake
inspect lubricating oil in the engine, gearbox
and foot brake cooperatively.The simple
and rear axle for water.
continuous use of foot brake may induce brake
7 Before switching to the forward gear from overheated and thus cause brake failure.
reverse gear or switching to the reverse gear
120

In case of any water, the engine, gearbox and
rear axle shall be emptied and filled with
specified gear oil.
After driving across the river, you can step on
the brake pedal for several times to dry the
brake shoe.
11 Special care shall be taken when driving in
heavy rain or after driving across shallow.As
most brake may momentarily reduce the
braking force.
12 Water shall be prevented to enter as the
electronic-controlled engine is controlled by
microcomputer and all input and output signals When fault occurs to the engine, the fault
are electric signals.When it has to wade to indicator lamp will display relevant
drive into the water, it shall prevent the information and judge that if the engine fault
electronic-controlled system from being will not be caused to deteriorate, the control
damaged due to inflow, and in principle, the unit will make the engine operate at low RPM
height of controller above the water level shall and small load and enter the called ―Limp
exceed 200mm and the driving speed when Home‖ state. For example, the water
wading into water shall be less than 10km/h. temperature exceeds the set value,
13 When vehicle equipped with ABS is high-pressure oil pipe is broken and the boost
broken, it must break off the habit of snub pressure is low, etc. at this time, the engine will
braking. When braking, it has to step on the limit the RPM and power, and this is a
brake pedal all the time without loosening, and humanized function of electronic-controlled
repeated stepping of brake pedal is not allowed, engine to guarantee the driving security and
only in this way, can sufficient and continuous provide convenience for users to repair.Under
braking force is guaranteed to enable ABS ―Limp Home‖ condition, what the driver can
effectively play the role.During braking, do not do is to patiently drive the vehicle to the
be frightened by the normal operating noise of nearby service station, and it is no use
ABS and the vibration of brake pedal, and such attempting to accelerate by stepping on the
noise and vibration are normal. accelerator pedal.
Limping to drive Vehicle dragging and skidding
121
When the gearbox is at work, the gearbox shaft
and gears rotate rapidly to provide sufficient
lubrication for the gearbox.However, when the
vehicle is dragged in the case that the
rear-wheel ground drive train is connected, the
gearbox is in severely poor condition of
lubrication and this will cause the gearbox to
be seriously damaged.
When then engine flames out and the vehicle
skids in neutral position, it will cause bad
result of serious bad lubrication of gearbox.
ground.
Economic traveling
General Principle
1 During traveling, it shall maintain the
vehicle at economic RPM as far as possible.
Auman series of products adopt multi-gear
(9-16 forward gears) gearbox, so it shall pay
attention to the increase of gear and decrease of
gear to maintain the engine run at economic
2 When the vehicle is required to brake, it
shall use auxiliary brake (e.g. engine brake)
and service brake together as far as possible to
reduce vehicle wear and meanwhile save oil.
When auxiliary brake and service brake are
used when vehicle drives downhill, the effect is
more obvious.

Caution speed.

● Do not let the vehicle skid in neutral Engine Economic RPM ,r/min

position when the engine flames out. Fukang ISG 1000-1500

● Do not step on the clutch pedal to let the Gear shift shall be executed at the maximum

vehicle skid in neutral position. torque RPM (1200-1600) r/min as far as

● When the vehicle needs to be dragged,
the propeller shaft shall be tripping out to
make the driving wheel be dragged above
3 Besides, attention shall be paid to the
possible, and after shifting to the top gear or
normal maintenance of vehicle to keep the
the overdrive gear, it shall maintain the speed
vehicle in good working condition.
stable as far as possible.

122
 Usage and Maintenance 1 It shall shift gear at normally low speed.
1 It shall use engine oil, fuel and coolant 2 It shall step the accelerator slowly.
recommended in such Operation Instruction. 3 It shall step on brake slowly.
2 It shall adopt quality goods of air filter 4 The engine shall run at top gear.
element specified by the company. 5 The engine shall run at low speed normally
4 Auman series of products adopt
3 It shall adopt fuel filter elements, engine (RPM controlled within 1100-1400rpm).
electronic-controlled engine. The oil
oil filter elements and water filter elements 6 It shall reduce the open time of air
consumption of electronic-controlled engine in
specified by the engine manufacturer. conditioner.
neutral skidding is higher than that in geared
4 Air filter, fuel filter, engine oil filter and 7 It shall not maintain idling for long time.
skidding, so it shall avoid neutral skidding as
water filter elements shall be replaced 8 It shall not skid at neutral position when
far as possible.When the vehicle is in skidding
according to specified time. downhill.
state; do not put the foot on the acceleration
5 It shall guarantee that the silicone oil 9 In case of heavy-load operation, e.g., the
pedal of electronic accelerator.
clutch serves normally and cannot be air inlet resistance alarm alarms, it needs to
connected directly. maintain the air filter elements.
Before traveling 10 When carrying freights, the vehicle shall
1 It shall maintain tire pressure normal to operate at standard gears of the oil-saving
prevent operating with flat tire. switch as far as possible.
2 It shall confirm that the level of engine oil 11 When empty, the vehicle shall operate at
Fuel-saving skills for vehicle types equipped
is normal and cannot be too high. economic gears of the oil-saving switch as far
with Cummins engine
In operating as possible.
123
 heat-sinking capability of cooling system will
be lower.It shall regularly inspect if the
Driving in tropical and high-temperature
radiating fins are blocked and wash them clean
areas
at not-too-high water pressure.

When the temperature in tropical and ● The consumption of battery electrolyte

high-temperature areas is higher, the engine is will increase when the temperature is high, so

likely to be overheated.Please operate it shall regularly inspect the liquid level of

according to the following methods, so as to electrolyte and fill when necessary.

prevent engine from being overheated.

● Do not fill hard water of well water and

river water to the engine cooling system, so as
to prevent accumulation of rust and
incrustation.
● If insect, soil or other obstructions are
reserved in the radiating fins of radiator, the
124
Driving in winter

Prevent engine to be under cooling.

Under cooling of engine not only can speed up Usage of antifreeze

the wear of main parts of engine, but also will 1 High-quality ethylene glycol based

reduce the economic efficiency of fuel. antifreeze is reasonably selected according to

When the vehicle is used in alpine region, the the local minimum temperature, and the

environment temperature is low and is easily to freezing point of antifreeze shall be lower than

cause engine to be under cooling, so it shall the local minimum temperature by 10 degrees.

take insulation measures (for example, using

heat preservation curtain at water tank grille at
the front face of cab) to resolve the problem.
When using heat preservation curtain, it shall
often pay attention to the water-thermometer to 2 Before using antifreeze, it shall completely

prevent engine from being overheating. wash the cooling system interior, including the
radiator.

125
 requirements of operation instruction of
engine.

3 Damaged rubber hose shall be replaced, as
when antifreeze is used, even the finest cracks
are likely to cause cooling water leakage of
engine.
4 For vehicles assembled with aluminum
water container, if the temporary emergency
water is excessive, it must neutral soft water.
Engine oil
If the environment temperature decreases, the
engine oil will become thickening.If the engine
oil brand does not comply with application
requirements of engine, it will directly
influence the lubrication of engine.Therefore, it
shall select engine oil with brand complying
the application requirements of
Battery
If the temperature decreases, the battery
capacity will reduce and the electrolyte specific
gravity will be reduced with the reduction of
discharge rate.
Therefore, it shall take necessary measures to
full charge the battery to prevent battery from

engine.Cummins series of engine shall select freezing.

Warnings and use engine oil of CH-4 grade and above.It

Capacity (%)
shall use engine oil with viscosity suitable for
● The ethylene glycol in antifreeze is
ambient temperature (for details, refer to the
poisonous which shall be prevented getting
operation instruction of engine). Temperature Diagram of
into mouth.
Electrolyte
● For Cummins series of engines equipped
with water filter shall be properly added
Low-freezing diesel fuel
with preservative in time according to
When the vehicle is used in especially cold
126
area in winter, if diesel fuel with relatively high
freezing point is used, there will occur to
freezing.When the external temperature
decreases, the diesel fuel in fuel tank and fuel
feed pipe will be frozen to jelly shape, thus
causing faults of failure in engine start-up, etc.
Therefore, the vehicle shall be parked in a
warm space in winter.When there is need to
drive to cold area from a warm area; the
vehicle shall be filled with low freezing diesel
fuel sold in cold area.
Warnings
● Fuel belongs to inflammable, so it is
strictly prohibit putting kindling material,
light source and cigarette around the fuel.
● When refueling, it shall close the
standby heater to prevent fuel steam from
igniting the exhaust system of standby
heater.
● The fuel is poisonous and is harmful to
health, so it shall be prevented to contact
with the skin, eyes or clothes.
● Do not inhale fuel steam.
● Children shall not play near the fuel.
If you or others touch the fuel, you shall
immediately wash the contact part of skin by
clean water and soap and immediately replace
the clothes contacted by fuel.
If fuel is swallowed down, please immediately
go to hospital.
When the fuel is in contact with the eye, please
use plenty of clean water to wash the eye and
go to the hospital.
127
 sharply, braking urgently and turning sharply.

3 Use low gear to achieve engine braking

effect.Abstemiously use foot brake.

4 During driving, it shall maintain sufficient

Driving in ice and snow weather distance with the leading vehicle.

1 It is suggested to use nonskid chain or

snow tire for the wheel.

2 Avoid driving at high speed, accelerating

128

Conditions of emergency driving
EmergencyPark
1 When it must stop urgently for the moment
on the road due to certain reason, it shall park
the vehicle close to the right as far as possible
and shall not park it on the traffic lane.
2 Besides, it must pull up the handle of the
parking brake valve, and no matter it is of
daytime or night, the danger alarm lamp shall
be used.
Emergency start
1 The engine shall not be started as towed by
other vehicles, as the vehicle may rush forward
when the engine is started, thus causing crash
with the towing vehicles.
129

2 When the battery is discharged completely,
if it needs to start the vehicle, it shall use
auxiliary battery with a voltage the same as
that of the discharged battery that is 24 V.
Warnings
It shall be very careful when operating the
battery to prevent injury and fatal accidents
and damages to vehicle or electrical
elements due to battery explosion, fire
breakout of acid and electric spark.
Cable connection steps
The engine of the failed vehicle can be started
after being connected with the battery of
another vehicle through jumper cable.
1 It shall use a vehicle equipped with a
battery with rated voltage (24 V).
2 The jumper cable shall be connected
according to the following sequence:
① Positive terminal of battery completely
discharged;
② Positive terminal of the auxiliary battery;
③ Negative terminal of the auxiliary battery;
④ Grounding wire of chassis equipped with
battery completely discharged, the grounding
wire shall be away from the battery completely
discharged as far as possible.
3 After the jumper cable is well connected,
start the engine of vehicle equipped with
auxiliary battery.
4 Slight increase the RPM of engine of the
vehicle equipped with auxiliary battery and
then start the engine of the vehicle with battery
completely discharged.
5 After starting the engine, remove the
jumper cable according to the sequence
contrary to that of connection.
Warnings
Never connect the cable between the positive
and negative terminals.
Trailer towing
Your vehicle shall be towed by Auman Service
Station for Heavy Truck or dedicated towing
service station, so as to prevent vehicles from
being damaged in towing.The qualified
equipment must be adopted and meanwhile,
the local shock absorber used during the
vehicle towing shall be also adopted.When the
towing distance of the vehicle is within 10 km,
130
the maximum speed for towing shall not be
more than 20km/h.
Front towing
The towing method that all wheels are on the
ground or the front wheels are not on the
ground.
When the driving operation is under the normal
state, towing of your vehicle shall be
completed by all wheels.Remember that there
is no power for power steering.If air pressure
of the braking system is too low, brake of the
vehicle shall be invalid.Between the towing
vehicle and the vehicle whose driving function
has been lost, either connect the air source of
the towing vehicle, or lose the spring braking
to relieve braking to adopt the hard-wired
towing.
Warnings
The towing device of the vehicle shall only
be used when driving is on the normal
ground with the rated load.If the vehicle is
Disconnect the vehicle drive shaft on the rear
equipped with two traction hooks, there two
axle and the axle flange and fix the drive shaft
traction hooks must be used to ensure equal
on the frame or the cross member in order to
stress on the hooks.If the vehicle wheel is
avoid damages to the transmission.
sank, has high protruding barriers and
other special cases, towing shall be carried
out after unloading.It there is still trouble in
towing after unloading or unloading is not
convenient; the professional towing service
It there are or if be doubtful that there are
organization shall be required for this
damages to the rear axle, the vehicle drive
towing. Forcible dragging is forbidden in
shaft shall be replaced.Sleeve the bushing in
cases of damages to the vehicle.Speed of the
order to avoid consumption of the lubrication
towing vehicle shall not be more than
oil and intrusion of dust and other foreign
20km/h.
materials.
The traction hook application method
instructions
131
1 Overturn the upper turnover cover plate.
2 Downturn the down turnover covers plate.
3 Turn out the handle of the traction hook
and it is put into service immediately after
lifting.
Rear towing (when back wheels are not on
the ground)
1 Fix the steering wheel to keep facing the
right forward.
2 If the air pressure lowers, front and back
spring break can be loosened by hands.Please
loosen the brake by hands and the specific
method is:
1) Locking stud bolt and nut shall be
removed from sides of the braking axle.
2) The rubber cap shall be removed from the
rear axle. Warnings
2) Put the stub screw with the nut and the flat When release the spring break, wheels shall
washer in the axle (the rubber cap has been be blocked.Then, hang the traction cable
removed), and then turn clockwise 1/4 circle. (safety chain or steel rope) between the
3 Turn the nut of the stud bolt for several towing vehicle and the traction hook of the
circles by a spanner in order to reduce damaged vehicle.
resistance during loosening the damper
brake.When the screw exceeds 70 mm, the
spring break shall be able to relieve the
braking.
1) Turn clockwise the nut at the rear of the
brake cylinder.
2) When the screw reaches almost 70 mm,
the spring break shall be loosened by hands.
132
Vehicle operation

Loading

Loading methods
Limits of loading
1 Width of cargoes shall not larger than that
of the wagon box.

好 Good

不好 Not good

133
 宽度以内 Within the width 不好 Not good
2 Try best not to make cargoes reach out of
the vehicle rear. 2 Carefully loading.Roughly throw cargoes
will cause harm to cargoes and the wagon box.
好 Good

不好 Not good
Within 0.5 m
运输钢材时使 The protection plates
用保护板 shall be used during steel
Loading examples
transport.
1 Slightly open and close the wagon box,
4 Cargoes shall be loaded lowly and
because rough operation will shorten the
好 Good
evenly.Unbalance loading will not only cause
service life of the wagon box.
不好 Not good
unstable driving, but also cause damages
3 Cargoes shall be tightened by ropes.If they
cargoes and the wagon box.The relatively huge
are not tightened securely, they will get
cargo shall be fixed at the center of the wagon
scattered during driving.
box.

好 Good

134
 of these cargoes. If only the front framework avoided during driving.
and the rear door bearing are used, the wagon
box is easy to deform due to uneven stress.

咯吱咯吱 Creak

6 Take measures to disperse weight of

好 Good
cargoes whose weight is relatively centralized.
Steel plates and sleepers shall be regarded as
Caution one part of cargoes. If there are no measures
● Laws and regulations limit to the vehicle taken, the bottom of the wagon box shall be
height shall be considered firstly. damaged.
● The loading method using the shelf
causes possibility of transverse crossing
好 Good
because center of gravity of the vehicle rises,
不好 Not good
and therefore, high-speed driving, sudden
5 The shelf shall be used for long cargoes
braking and sudden steering must be
transport, which shall be regarded as one part
135
 好 Good
好 Good
不好 Not good
好 Good
不好 Not good
糟啦 Worse
不好 Not good
钢板或枕木 Copper plates and
Regularly inspect and tighten all bolts in the
sleepers
vehicle.
8 The traction hook on the frame shall be
When take back the
used during towing and the wagon box must The first time
7 The side plate shall be reined from both
vehicle
not be used as the traction.
sides during bulk cargoes transport, if not,
The second time After one month
deformation may occur to the wagon box.
The third time After six months
After the fourth time Every six months
Regularly inspect and tighten all bolts in the
136
carriage. bolts of the frame

For the
sake of
safety and
the
service
life of the
vehicle

前框与纵向大梁、横 Front framework and

梁的紧固螺栓 longitudinal girder,
fastening bolts of the
cross member

纵向大梁与车架的 U Longitudinal girder

型紧固螺栓 and U-shape fastening
bolts of the frame

纵向大梁与横梁的紧 Longitudinal girder

固螺栓 and fastening bolts of
the cross member

纵向大梁与车架的滑 Longitudinal girder

移防止螺栓 and slip prevention
137
Gist for cargo freight
Methods for
Types of cargoes Loading methods protecting the cargo
box
Sundry cargoes, sand, When sand, clad
Chad, bricks and other and bricks are being
bulk cargoes 货台中心线：Cargo platform center line loaded, materials for
绳：Rope protecting the side
对货台全长均匀装载：Loading on the entire cargo platform shall be even. board shall be used
绳钩：rope hook with hanging ropes.
侧栏板保护板（左右）: Fender for the side board (both right and left)
对货台横向必须中心线左右均等装载:Along the transverse direction of the cargo platform, loading
on the right and left sides shall be equal.
Slightly throw cargoes Using rope sling

货台中心线：Cargo platform center line

绳：Rope
对货台全长均匀装载：Loading on the entire cargo platform shall be even.

138
 绳钩：rope hook
对货台横向必须中心线左右均等装载:Along the transverse direction of the cargo platform, loading
on the right and left sides shall be equal.
Awkward cargo such as Iron plates and
machinery and plywood shall be
equipment components paved at the bottom
Note: Cargo platform plate of the vehicle
货台中心线：Cargo platform center line
center refers to the body, or sleepers
货物中心在货台中心线：The center of cargoes shall be on the center line of the cargo platform.
diagonal intersection of shall be padded
枕木：Sleeper
the cargo box floor and longitudinally.
the line getting through
the intersection and

139
vertical to the floor is
called the center line.

货台中心线：Cargo platform center line

枕木：Sleeper
几个大件货时尽量靠近货台中心放置：If there are several awkward cargoes, they shall be placed
close to the center of the cargo platform as far as possible.

Awkward cargo such as Using rope sling

machinery and
equipment components
Note: Cargo platform
center refers to the 货台中心线：Cargo platform center line
diagonal intersection of 几个不等重量的大件货物时，最重的货放在货台中心，其他都靠中心：For several awkward
the cargo box floor and cargoes with different weights, the heaviest cargo shall be placed at the center of the cargo platform
the line getting through and others shall be close to the center.
the intersection and 枕木：Sleeper
vertical to the floor is 最重的货放在货台中心：The heaviest cargo shall be placed at the center of the cargo platform

140
called the center line.

Wood, telegraph pole, Protection materials

iron pipe and other (wood or iron plate)
long and huge cargoes are padded on the
front side board,
货台中心线：Cargo platform center line
pillars are set or
货物重心在货物中心部：The center of cargoes shall be on the center of the cargo.
sleepers are placed.
支柱：Pillar
枕木：Sleeper

Tank car volume and the loading medium

Type of vehicles Tank volume m Loading Media
BJ5259 Series fuel tank car 23 Petrol
BJ5319 Series fuel tank car 28.30 Petrol
BJ5319 Serials of bulk cargo vehicle 45 Cement in bulk
BJ5259 Series mixer truck 9.12.14 Concrete

141
BJ5319 Series mixer truck 15.16.18 Concrete

142

Traction
Connection between the semi-trailer and the
towing vehicle
Towing height, size of the towing pin,
front/rear turning radius, front/rear rake shall
be matching with the towing vehicle. Before
connection of the semi-trailer with the towing
vehicle, they shall be inspected carefully with
instructions of the professional personnel.
Carefully inspect whether there is sand, dust or
other foreign matters on the saddle operating
face of the towing vehicle, the towing pin of
the semi-tractor and the towing slider and
whether there is enough lubricating grease.
Dismantle the spare tire rack
1 Loosen two fixing bolts and nuts between
the spare tire and the spare tire rack.
2 Take the spare tire from the spare tire rack
and place it on the trailer.
3 Loosen four fixed bolts and nuts between towing slider of the semi-trailer shall be 10-30
the spare tire rack and the cross member and mm than the central position of the upper
dismantle the spare tire rack. surface of the towing saddle of the towing
vehicle. If not, connection may be failed and
damages occur to the towing saddle, the towing
pin and the relevant components.
Loosen the bolt to dismantle the
spare tire.
Caution
The spare tire rack of the towing vehicle is
temporary, which shall be dismantled before
牵引鞍座 The towing saddle
connecting with the semi-trailer.
牵引销 Towing pin
Procedures for connecting the saddle of the
2 Operate the locking device of the towing
towing vehicle and the towing pin
saddle to make the saddle open under the Free
1 Adjust the supporting leg to make the
State.
towing slider of the semi-trailer adaptable to
3 When the towing vehicle goes backward,
the height of the towing saddle. In general, the
143
center lines of the towing vehicle and the towing vehicle
semi-tractor shall be consistent. Offset of two 1 Insert the cable connecting plug of the
center lines shall be less than 40mm, the towing vehicle into the cable connecting socket
included angle of two lines shall be ≤5° with at the front of the semi-trailer.
full load, and ≤7° with empty load. 2 Inspect whether each electrode connection
is good, confirm whether each vehicle lamp is
under normal state; if necessary, and replace
the wire of the electrode.
Connection between the semi-trailer and the
towing vehicle
1 Two windpipe joints (commonly known as
handshaking) on the towing vehicle
≤5°Full load
满载
respectively connected with two windpipe
空载 ≤7°Empty load
joints of the semi-trailer.At this time, the air
4 Inspect whether the locking block of the
supply line is connected with that of the
towing saddle locks the towing pin securely.
semi-trailer. Connect the pilot line of the
5 Make the towing vehicle go forward
towing vehicle with that of the semi-trailer
slightly to inspect whether connection
(pay attention to color of the joint: red
condition is good.
represents the air supply line and blue
Connection between the semi-trailer and the represents the pilot line).
2 After the air joints have been connected,
unscrew the semi-trailer air line connecting
shut-off switch on the towing vehicle, to make
it under ventilating state; otherwise, it cannot
supply air to the braking system of the
semi-trailer and therefore, the braking system
fails to work.
3 Start the engine, and then observe the
barometer in the cab to increase pressure in the
air cylinder of the towing vehicle and the
semi-trailer to the specified pressure (800-850)
is kPa.
4 Inspect whether there is leakage in the air
line and inspect whether the braking system is
under normal working state.
Caution
If the semi-trailer towing vehicle is equipped
with the one-piece rear-wheel hood, when
connect the trailer, dismantle the upper
144
cover of the rear-wheel hood. place it on the towing vehicle.
4 Operate the locking device of the towing
saddle to make the locking block open.

Separation between the semi-trailer and the 5 Slowly drive the towing vehicle forward to

towing vehicle disconnect the towing pin with the towing

1 Select the flat and firm ground for parking saddle in order to disconnect the towing

the semi-trailer and the towing vehicle, and vehicle and the semi-trailer.

inspect whether the trailer brake is 6 After separation, inspect whether there are

valid.Operate the supporting device to make abnormalities occurring to each part of the

the base fall to the ground and then continue to semi-trailer and loosen the purge valve at the

rotate the crank to lift the towing slider of the bottom of the air cylinder to discharge water in

semi-trailer a certain clearance in order to exit it.

from the towing vehicle.

2 Switch off the semi-trailer air line
connecting separation switch on the towing
vehicle and then unload the air supply line and
pilot line joints of the towing vehicle from the
semi-trailer.
3 Unplug the cable plug from the cable
connecting socket of the semi-trailer and then
145
Parameter of semitrailer tractor

6×4
Model of the vehicle and the drive mode Symbol 4×2 6×2

Design the fifth wheel lead (the distance from the center of the 9 Series:90#
saddle to that of the rear drive axle) mm 6 Series: 50#, 90# is optional.

The allowable range of the front distance lead (the 500 700 1025
reinforcement plate outside the frame exceeds the wing upper
— 700-800 1025-1125
surface of the longitudinal member 49mm), mm
L
The allowable range of the front distance wheel lead (the
reinforcement plate outside the frame exceeds the wing upper 450-650 600-800 975-1125
surface of the longitudinal member 3mm), mm
The maximum front rake AQ 9 Series:7°;6 Series:6°
The maximum rear angle of elevation AH 9 Series:8°;6 Series:7°
Design the maximum front turning radius of the towing vehicle,
RQ 2175 2150 2150
mm
Design the minimum rear turning radius of the towing vehicle,
RH 1760 2200 2200
mm

146
鞍座前置距 The front distance lead of the saddle
后倾角 Rear angle of elevation

RD-半挂车前回转半径 RD-front turning radius of semi-trailer

前倾角 Front rake
RQ-半挂车后回转半径 RQ-rear turning radius of semi-trailer

D-半挂车前悬 D-front overhang of the semi-trailer

：：

147
：

148

Lift the cargo tank
Gearbox equipped for the vehicle is different,
and the cargo box lifting sequence is different.
1 The vehicle model equipped with FASR
gearbox manufactured by Shanxi Gear Factory,
the cargo tank lifting sequence is:
● Step down the clutch pedal and press down
the neutral position power taking switch and
power takeoff switch (PTO) on the right side of
the instrument panel (after pressing down the
power taker switch, the power taker working
indicator lamp on the instrument is on (the
power taker is connected normally), and the
buzzer is buzzing); select II gear or III gear,
slowly loosen the clutch pedal, start the oil
pump, use the lifting switch on the right of
driver seat to limit the support rod and rotate
the handle to the lifting position; subsequently,
the cargo box is rising.
● After unloading, slowly push the handle of box starts rising.
the lifting control switch to the lowering ● After unloading, rotate the lifting switch to
position to make the cargo box lower down. the stopping position and switch off the power
● When the cargo box lowers down to the takeoff switch.
specified position, step down the clutch pedal, Warnings
cancel the gear, switch off the neutral position
1 During lifting, people are forbidden to
power takeoff switch and the power taker
stand under the cargo tank.
switch and then the power taker working
2 During cargo tank lifting, thoroughly
indicator lamp on the instrument shall go out
erect the falling prevention framework and
(the power taker is thoroughly disconnected
confirm the cargo tank has been supported
with the entire vehicle) and the buzzer stops
securely before entering into the position
buzzing.
under the cargo tank.
2 The vehicle model equipped with other
3 If the vehicle needs to be moved during
gearboxes, the cargo box lifting sequence is:
unloading, rapid braking is forbidden
● Step down the clutch pedal, press down
strictly.
the power takeoff switch (PTO) on the right
4 Lifting cargoes on the inclined ground is
side of the instrument panel, slowly loosen the
forbidden strictly.
clutch pedal, start the oil pump, place the
5 Driving on the ground is permitted after
handle of the lifting switch next to the driver
completion of the following operation has
seat at the lifting position and then the cargo
149
been confirmed:
● The cargo tank has been lowered to the
specified position;
● The power taker switch and the neutral
power taking switch have been switched off;
● The handle of the lifting switch is at the
middle-stopping position.
Refitting
With development of the highway construction,
the developing direction for the heavy
automobile is high-power towing vehicle for
the expressway, used for highway transport as
well as the refitted special vehicle, used to
satisfy special users in special fields.
Refitting principles
1 The center of gravity of the entire vehicle
shall be reasonable after refit, whose position
shall be as low as possible. axle load
2 Distribution of axle load of the entire 9 series 6 series
vehicle shall be reasonable after refit.Under Single front axle 7500 6500
various loads, the front axle load shall not be Double front axles 5000×2 5000×2
less than 20% of the gross mass of the vehicle Single rear axle 13000 13000
at that time.When the upper part is the lifting Double-connecting 13000×2 11500×2
device, the front axle load shall not be less than rear axle
30% of the gross mass of the vehicle at that 4 When reprocessing is carried out on the
time.The axle loads of drive shafts of the original chassis, reasonability, safety and rules
vehicle or the combination of vehicles is not and regulations limits shall be considered.
allowed to be less than 25% of the gross mass 5 Each parameter of the special vehicle shall
of the vehicle or the combination of vehicles be consistent with provisions of the
and not exceed the maximum allowable axle corresponding national standards.
load. 6 It shall ensure reasonability of connection
3 The right and left loads for the entire between structure of the refitted part and the
vehicle shall be even after refit, without the frame.
phenomenon of deviating to one side and the 7 The overall dimension and rear overhang
maximum deviation shall not exceed 3%-4%. of the vehicle after refit shall not exceed the
Axle Maximum allowable standard limits specified in the following table
(except vehicles in the restricted area and the
150
over-limit vehicles). accessed easily. with the mounting plate shall be installed on
2 Structure of the upper part shall be the common center line with the primary and

Standard limited convenient for maintenance and care of the secondary frames.
Item
value, m chassis and guarantee the cab can overturn at 5 Vehicles with the chassis and the tire of

Length of the cargo 12 any time. non-cross-country type shall not be refitted into

loading vehicle dump vehicles driving on the construction site

Length of the 16.5 and non-hard ground.

semi-trailer 6 The front supporting beam installed on the

The maximum external 2.5 dump vehicle shall be directly arranged at the

width rear support seat of the front overhang

驾驶室翻转 Cab overturning
Maximum height 3.8 framework and the rear supporting beam shall
3 When assemble the upper part structure on
8 The gross mass of the entire vehicle after be arranged at the position between the center
the chassis, a secondary beam with U
refit shall not exceed the limited value of the line of the rear axle and the rear overhang
(slot)-shape cross section shall be added.
maximum allowable gross mass. framework support seat.
4 When assemble the upper part structure of
Requirements of the upper part 7 When install vehicles with upper parts of
the lifting device delivered with the vehicle,
1 Structure of the upper part shall ensure all flat type, tank type, or cold storage tank type,
loads shall be dispersed evenly and the lifting
the care parts, lubricating points, oil filling port guide hood and guide plate must be added on
device and the cargo box shall be installed on
and inspect plug screw, liquid level observation the upper part of the cab.
the same continuous secondary beam; The
port, battery container, spare tire rack and Side protection and rear protection
fixing seat of the lifting device, in conjunction
turnover operating device in the cab shall be The slide protection material for the flat car is
151
Q235, the connection method is welding and
its structure and dimension schematic diagrams
are as follows.
The rear protection material for the flat car is
Q235, the connection method is bolted
connection and its structure and dimension
schematic diagrams are as follows.
后胎外侧 The external side of the
rear tire
The slide protection material for the special
vehicle is Q235, the connection method is
bolted connection and its structure and
dimension schematic diagrams are as follows.

第 二 轴 中 The center line of the second

心线 shaft

货箱纵梁 The longitudinal member of the

cargo box

货箱边梁 The boundary beam of the cargo

货箱后端 The rear section of the cargo
box
box
后 轴 中 心 Rear axle center line
线
车轴中心线
Vehicle center line

L1 in the figure represents the wheelbase and

152
L2 represents the total length of slide
protection and is L2= (L1-580) mm.
● In the vehicle model of BJ3259, the L1
series of wheelbase are 3200mm, 3575mm,
3825mm, 4100mm, 4300mm and
4700mm,5200mm;
● In the vehicle model of BJ3359, the L1
series of wheelbase are 3050mm, 3250mm,
3450mm, 3650mm, 3950mm and
4300mm,4500mm.4700mm。
The rear protection material for the special
vehicle is Q235, the connection method is
bolted connection and its structure and
dimension schematic diagrams are as follows.

153
Vehicle maintenance

Maintenance Period Table

In order to maintain security and economic driving, regular periodic inspection and maintenance shall be done with common or special repair tools at
the Company's authorized service shops according to the recommended items in the Chapter.
Maintenance Period Table

J: To inspect and clean and if necessary, to amend or replace. H:Replace; N: Re-tighten to the specified torque.
T:Adjustment; R:Lubrication; S: oil change and oil tank filter.

According to the milemeter or months coming first

Technical maintainance period× 1000 km The initial 3 Per
Period
5 10 20 30 40 100

Engine

Engine oil and filter － － － － － － H 2,000 hours or per 2

years
Fuel filter element － － － － － － H 2,000 hours or per 2
years

154
Internal fuel tank － － － J － － － Or per 6 months
Injection pressure of the nozzle and spray condition － － － J － － － Or per 6 months
Oil injection timing － － － J － － － Or per 6 months
supply pump filter-net － － J － － － － Or per 3 months
Functions of air compressors, governors and drain － － － － － J － Or per year
valves
Functions of auxiliary water tank of radiator － J － － － － － Or per month

Damage situation of the fan belt J J － － － － － Or per month

* Exhaust pipe and installation － J － － － － － Or per month
Radiator coolant (Replaced once a year:H)

Turbocharger
Gas piping joints and gaskets － J － － － － － Or per month
Air sealing gasket and O-ring － － － － － H － Or per year

Clutch
Clutch fluid － － － － － H － Or per year
Functions of the clutch system － J － － － － － Or per month
Free travel and work travelof clutch pedal － J － － － － － Or per month

Gearbox
* Gear oil of gearbox H J － － － H － Or per year

155
Unbalanced spring function of the leaf spring due to － － － － － J － Or per year
fatigue
Looseness and damage of the installation site － － － J － － － Or per 6 months
Misalignment of the axis of the leaf spring － － － － － J － Or per month
Oil leakage and damage to the shock absorber J － － J － － － Or per 6 months
Looseness of the shock absorber in the installation － － － J － － － Or per 6 months
site
* Looseness of the thrust rod rubber sleeve － － J － － － － Or per 3 months

* Bolt and nut of thrust lever N － － N － － － Or per 6 months

* The dipstick grease of the balance shaft － － － － － H － Or per year

Vehicle wheel

The bearing grease shell of the rear wheel cover and － － － － － H － Or per year
front wheel cover

Whether foreign matters are clamped. － J － － － － － Or per month

Tighten the vehicle wheel nuts. N(★) N － － － － Or per month
Rim damage － J － － － － － Or per month
Looseness of the front hub bearing － － － J － － － Or per 6 months
Looseness of the rear hub bearing － － － J － － － Or per 6 months

Steering system

156
power steering fluid H － H － － H － Or per year
Looseness of the installation site － － － J － － Or per 6 months
Excessive free travel of the bearing － － － － － J － Or per year
* The damage, looseness and excessive clearance J － － J － － Or per 6 months
of the steering linkage
The clearance between the steering knuckle and the － － － － － J － Or per year
front axle
Front wheel alignment － － － － － J － Or per year

The right and left turning-circle － － － － － J － Or per year

The clearance between steering knuckle main pin － － － － － J － Or per year
and bearing

Main brake
Function of controlling valve system J J － － － － － Or per month
Pipeline leakage, damage and looseness of joint parts － J － － － － － Or per month

Excessive wear of the wheel brake cam － J － － － － － Or per month

The push rod travel of the brake chamber － J － － － － － Or per month

The function of the brake chamber － － － － － H － Or per year

Wear of friction lining － J － － － － － Or per month

157
Wear and damage of drum break － － － － － J － Or per year
Replace brake hose (Between frame and axle) － － － － － H － Or per year
Inspect brake hose (Damage, looseness) － J － － － － － Or per month

Desiccant in the air dryer (Or drying cylinder) － － － H － － － Or per 6 months

Air dryer － (Replace air dryer when traveling 100,000 km) Or per year

Parking brake

Function of controlling valve system J J － － － － － Or per month

Wear of friction lining － J － － － － － Or per year

The push rod travel of the brake chamber － J － － － － － Or per month
Wear and damage of drum break － J － － － － － Or per year

Air conditioner device

Air conditioner filter － J － － － － － Or per month

Cab tipping
Tipping pump oil of manual and electronic Replace once per two years:H
hydraulic cab

Electrical equipment
Specific gravity of the electrolyte － － J － － － － Or per 6 months
Functions of the starter － － J － － － － Or per 6 months

158
Functions of the generator － J － － － － － Or per month
The damage of electrical wiring terminal damage － J － － － － － Or per month
and loose of joints
The wear of the starter brush － － － － － J － Or per year
The wear of the generator brush (Except starter － － － － － J － Or per year
without brush)

The Periodic Table of Maintenance under harsh driving conditions

Driving environment and conditions
A:Drawbar trailer B:Frequently travel with short distance; C:Driving on rough road;
D:Driving on the dirt road; E: Driving on the cold weather and saline zone.

159
According to the prior-reaching readings or months of mile meter

Item Repair Harsh driving conditions Driving environment

A B C D E B+E
Main fuel filter element Replace Per 10,000 km or per 3 months ● ● ●
Fuel fine filter Replace Per 100, 000 km or per 15 months ● ● ●
Fuel primary filter element Replace Per 100, 000 km or per 15 months ● ● ●
Shunt-type oil filter Replace Per 10,000 km or per 3 months ● ● ●

Air filter element Replace Per 20,000 km or per six months (after ●
repeatedly cleaning for 6 times)
Intake and exhaust manifold Retighten Per 2, 500 km ●
Gear oil of transmission Replace Per 20, 000 km or per 6 months ● ●
Gear oil of differential mechanism Replace Per 20, 000 km or per 6 months ● ●
Free stroke of the steering lever damage, Inspect Per 10,000 km or per 3 months ●
looseness and excess
Wears of the front and rear brake friction Inspect Per 2, 500 km ● ● ● ●
linings
The wear and damage of the front and rear Inspect Per 20, 000 km or per 6 months ● ● ● ●

160
brake drum
The U-bolt and nut of the leaf spring Retighten Per 20,000 km ● ●
Bolt and nut of thrust lever
The guide plate of dump truck and the Inspect Within 0-3mm ● ●
spring gap
Wears of joint and spline Inspect Per 20, 000 km or per 6 months ●
Wears of brake chamber Replace Per 100,000 km or per six months ● ● ● ●
Wears of brake chamber Replace Per 100, 000 km or per 6 months ● ● ● ●

Wears of tyre Inspect Per 100, 000 km or per 6 months · ● ● ●

The loose of the fixed bolt of the balance Inspect Per 5,000 kilometers · ● ● ●
shaft head

161
 maintenance Battery Disconnection and
Fuel system Oil pipeline exhaust, fuel reconnection of the battery,
Maintenance Guide
system exhaust, fuel tank the specific gravity of the

Contents summary exhaust, refuel battery electrolyte, the

Classification Content Post-treatment Selection and injection of the cleaning of the battery and the

Front cover Open the cab front cover fluid post-treatment fluid battery electrolyte level

Engine oil Engine oil level inspect and Steering Inspect the steering wheel, Suspension The forms and specifications

engine oil filler inlet clean the power steering oil of suspension leaf spring and

Belt Pump 7 generator belt and filter and inspect the steering the maintenance of

inspection oil tank level disconnected rear balance

Coolant liquid Inspect the coolant level, Braking Water drain of the air cylinder, suspension

coolant selection, coolant fill, brake linings wear inspection Headlamp Headlamp alignment

coolant temperature display and adjustment of brake Windshield Inspect of the windshield

and alarm linings gap washer washer fluid level

Filter Air filter maintenance, oil Clutch Clutch pedal, clutch hydraulic OBD OBD diagnose interface

filter maintenance, diesel system - gas, clutch fluid level diagnose position

pre-filter maintenance, fuel inspection interface

pre-filter drainage, fuel Tyre Inspect tyre damage and the Fuse Fuse box cover, inspection

delivery pump filter wear of the tyre tread and replacement of the fuse,

162
 and the inspection of fuse and the previous cover swings upward, bump
slow blow fuse would occur to do damage to the front cover
or obstacles.If there are improper
Engine accessory operations, there will be the danger of
Open the cab front cover scratching the operator.
Pull out again and inspect whether the oil level
Inspect and maintain the engine accessory.
is located between the two oil level
Firstly loosen the fixing nut of the front cover
marks.Meanwhile, inspect the pollution
and open it up.
situation of the oil dipstick.
Warning

● When the front cover is open, it will

swing upwards about its axis of rotation
about 150, thus it shall be ensured that there 打开驾驶室前盖板 Open the cab front
are no obstructions in the swing range when cover
opening it.Since the front cover is locked 最高 High Pressure

and supported by the use of gas spring with 最低 Low pressure

larger elastic force and faster lifting speed,
therefore, the safety of operation shall be
paid more attention.
● If there are obstacles within the scope of
Engine oil level inspection Caution
Pull out the dipstick, wipe it and again insert
● When inspect the oil level, the car shall
into it.
be parked on a flat pavement.
● Before inspecting the oil level, if the
163
engine is running, stop the engine and wait of the water tank.

for 5 minutes to allow oil to settle down. When the antifreeze of the auxiliary water tank

Engine oil filler is below the "MIN" (minimum) marking, the

components of the water tank and its coolant
system shall be inspected whether there is any
Caution leak, and then antifreeze is added to the

When replacing the belt, the two belts shall "MAX" (maximum) marking.

be replaced at the same time. Coolant liquid selection

Coolant liquid 1 Antifreeze coolant not only has the

Coolant level inspection anti-freezing function, but also has the

1 Unscrew the auxiliary water tank of the anti-rusting, anti-corrosion, anti-rot, and

康明斯机油加注口 Cummins oil filler coolant system.Open the front cover of the cab, anti-boiling functions, so the antifreeze shall be

the auxiliary water tank will be seen. always used.

Belt inspection 2 The engine coolant liquid is mixed by

When force of 10 kg is used to press the mixing water, antifreeze and preservative.

middle parts of the pump / alternator belt, Currently ethylene glycol antifreeze is

inspect the bending situation of the belts.The commonly used, and its freezing temperature

standard value of bending sees Engine varies with mixing ratio of the added antifreeze:
2 Inspect the coolant level, and add
Operating Instructions. But also inspect the Over dilute antifreeze will accelerate corrosion
antifreeze as needed to the auxiliary water tank
crack and damage of the belt. of components; Overrich antifreeze will lead to
164
deterioration of heat dissipation, and be easy to
boil.
3 According to the freezing point, the brand
numbers of the antifreeze are divided in to -25,
-30, -35, -40, -45, -50, and usually the
antifreeze freezing point lower than10 degrees
of the local minimum temperature shall be
selected.The North Yangtze River Area, the
Northeast and the Northwest Areas shall select
the antifreezes Numbers of -35--45, and the
South Yangtze Area shall select the antifreeze
of Number -25.
4 Coolant shall be replaced once a year,
expired or dirty coolant, if found, is to be
replaced, and shall be sure to put all the old
coolant to make the replacement, and clean the
tank and coolant system.
5 The initial filling of new car and shine and
cooling down of the engine, and before
recharging, the internal coolant system shall be
thoroughly rinsed with fresh water at least
three times.
6 When the coolant is needed to drain for
maintenance, it shall be collected by the use of
the clean container and then be filtrated,
reconstituted and reused depending on the
quality.
Caution
When the coolant is reconstituted, be sure to
use the same brand and the coolant of the
same quality, and it is strictly prohibited to
mix coolant with different brands together.
Warning
The ethylene glycol in anti-freezing liquid is
poisonous which shall be not to be taken
orally.
Coolant liquid filling
1 The coolant system is sealed and has high
internal pressure, and then the high
temperature after the long time of operating the
engine can be up to 105 ℃. And when the
temperature of the engine and coolant system
is higher, to open the auxiliary water tank cap
will discharge coolant liquid, and therefore it is
prohibited to open the auxiliary water tank cap
when the temperatures of the engine and
coolant system are higher but to open when the
engine and coolant system cool down.When
opening the cap, the first do the semi-circle
spin to lose the seal and after relieving the
pressure spin in a circle, so that the internal
pressure is completely relieved before the cap
is fully opened.
2 When filling the coolant liquid at an
appropriate, slow and even rate (filling rate is
recommended at 13 liters / min), and stop
filling once the coolant liquid spills over from
the input of the auxiliary water tank .Starting
the engine in place, and running at the
maximum speed for 15 minutes, and when the
165
engine is cooled down, do injection again until heat water intake pipe shall be turned off,
the coolant liquid cools down to the " full cold otherwise that will cause the dissatisfaction
state" position, namely the position of large of the infilling coolant liquid of the entire
arrow in the vice-tank groove. Liquid level marker coolant system, which will affect the impact
3 In time of the initial operation of vehicle the cooling.
● Do not add too much antifreeze, or
with long-term storage (6 months or more), the
antifreeze level will exceed the "MAX"
level of the coolant system shall be inspected Display and alarm of the coolant
(maximum) marking.
whether to be normal. When the level is found temperature
● Unless it is necessary, antifreeze cover is
to be low, it shall be appropriate to add and 1 There are coolant temperature displays and
not removable.
inspect for leaks, and leaks shall be excluded. alarm devices in the cab instrument panel, as
● When the engine and water tank are
Warning shown in the below figure.
still hot, do not remove the auxiliary water
Water temperature gauge displays the
At higher temperature of the engine and the
tank cap of the water tank.If remove the cap
real-time coolant temperature of the jacket pipe
coolant system, opening the auxiliary water
too early, hot liquid and vapor can spray
in the engine, and when the table pointer points
tank cap will emit a cooling fluid and scald
under the effect of the pressure.Coolant
the white area, it indicates that the coolant
the operator; If the cap is too fast, even
level inspection or replacement shall be
temperature is below 100 ℃ , which can
when the engine and coolant system cool
carried out after the cooling down of the
ensure that the engine is working
down, the discharge of coolant will occurs.
engine.
properly;When the table pointer points the red
● When the entire coolant system is not be
area, it indicates that the coolant temperature is
refilled with antifreeze, the stop valve of
above 100 ℃, which is not allowed and at this
166
time the water temperature warning lamps and
integrated failure alarm lamp will flash with a
"bit" sound.At this time, the engine shall be
immediately shut down orthe engine output
power shall be reduced until the pointer goes
back to the white area to continue to start the
engine or work with a large output power.
will flash, while there will be related graphics
and text alarm to show on the LCD display in
the cab instrument panel .
power (e.g., in the mountain road) to run the
engine, the engine shall be ticked over for
about two minutes before turning off.
5 The decreasing auxiliary tank level
indicates that the engine or coolant system
leaks, and the engine shall be immediately
turned off, and the engine and coolant system

发动机冷却液位低 Low coolant liquid level shall be inspected. The engines shall be started
of engine
after the troubleshooting.If the failure is more
3 The engine is not allowed to work for a
serious, repairs shall be done at the
long time below the coolant temperature of 60 ℃
professional repair shop or service station for
in that this will cause the overcool of the
Daimler Foton.
engine, which can damage the engine and
reduce fuel economy.In this case, insulation Caution
红色区 Red zone
measures shall be taken, such as the insulation Coolant system pipeline shall be inspected
报警灯 Alarm lamp
curtain shall be used in the grille in the front of regularly, replace the damaged rubber hose
the cab to solve problems. timely, and as when antifreeze is used, even
2 When the coolant liquid level of the
4 Before turning off the engine, if the the finest cracks are likely to cause cooling
auxiliary water tanks in the coolant system is
coolant liquid temperature is very high (above water leakage of engine.
below the minimum set level, the integrated
100 ℃) or the engine overheats for full output Pipeline installation
failure alarm lamp in the cab instrument panel
167
 接补水管 Connect water
Caution
replenishing hose
For assembling the air outlet line of water
单向阀体上的箭头指 The arrow on the
tanks on the auxiliary water tank, pay
向副水箱上的接口端 single-track valve
attention to the direction of the one-way
（即车辆的后方） points to the
valve with the arrow on it pointing the
connector of the
interface of the auxiliary water tank
auxiliary water tank It needs to clean and maintain the main filter
(namely of the rear of the vehicle).
(namely of the rear of element upon the alarm alarmed.The main

the vehicle). filter element shall be maintained once per 10,

Air filter maintenance 000 km under good road condition when the
alarm does not alarm. Sweep or clean as the
Caution
following method
Unclean air filter element shall not only
1 Inspecting and maintenance gap
cause the power of engine reducing, but also
The filter element shall be cleaned regularly or
increase the fuel consumption and emit
when the clogging indicator lamp of the air
black smoke.
filter is on.
接散热器除气口 Connect air outlet of The cleanliness and life of the element shall
Caution
heat dissipation not be judged just by eyes and the differential
Twin-stage filter elements are equipped for
接发动机除气口 Connect air outlet of pressure alarm is the most reliable basis for
the air filter with the outer as main filter
engine judging the cleanliness.

168
element and the inner as safety filter engine may be damaged. ● untie all the buckles around the end cap of

element.During maintenance, the cleaning the air filter.

shall be just conducted to the main filter ● Remove the end cap of air filter.

element and the inner as safety filter ● Softly turn the main filter element and

element shall not be taken down or cleaned along the axis direction pull it out.

unless it needs to replace the filter element. ● Try not to make the main filter element
3 Use clean and unbroken filter element.
2 Filter element replacement touch the surrounding parts to avoid any
● The air filter element shall be used in time
The outer filter element shall be replaced damage during the disassembly.
after unpacked and it shall not be open for a
annually or cleaned repeatedly six times.The ● As the end face approaching the body
long time unless there is no choice.
gasket and the sealing ring shall be replaced suspension device, the main filter element shall
● The cracked or damaged filter element
together with the main filter element. be pull out in the front direction of the
shall not be used.
Caution vehicle.Push out the suspension device (the top
● It is not allowed to disassemble and clean
● The inner filter element (safety filter of which has a free oscillating quantity at the
the filter element in the environment with too
element) must be replaced as it is damaged left-right direction of the wheel) to leave
much dust no matter the engine runs or not.
or the main filter element is replaced three sufficient space and then pull out the main
● Pay attention to the prevent dust or
times. filter element completely if it is blocked by the
impurity from getting into the air filter.
● The authentic Auman filter element suspension device when pulling.
4 Main filter element disassembly and
shall be used for the replacement or the
installation
filtering efficiency shall be lowered and the
● First overturn the cab

169

车身悬置装置 Body suspension device
Extrapolation
● Reinstall shall be conducted as the
opposite sequence that to the above.
● Make sure that the safety filter element is
in the accurate place prior to installing the new
main filter element in place which shall not be
forced in by the fastening strength from the end
cap to avoid any damage.
● First carefully inspect the rubber seal ring
(strip) used for the end cap and shell, replace
the damaged or deformed ones and make the
arrow on the top of the rear cover align at the
related notch on the top of the shell with the
surrounding buckles all fastened to prevent
dust from getting into the air filter.
5 Filter clean
(1) Filter element
The clean of filter element shall be on the basis
of pollution situation and according to one of
the methods referred as below.
● When eliminating the dust, striking and
knocking method shall not be used to clean the
filter element, or bending or damage will be
caused.
● Rotate the filter element and use the
compressed air (7kg/cm²namely of below 7bar)
to blow off the dust from the internal surface in
case of polluted by dry dust.
Caution
170
The compressed air shall blow from inside until all the dust out and be careful to prevent

to outside to prevent the dust from the dust from falling into the air-intake line.

adsorbing on the internal surface. (4) Desert air filter rough filter
① Disassemble the main filter element and
Clean the outside of
the safety filter element as the method of
the air outlet
maintenance.Disconnect the air outlet with the
engine or block with clean object.
② Unscrew the handle to open the square
(2) Air filter shell
lower cover to clean the surface dirt retention.
Clean the inside of the
Clean the dust on both sides of the air outlet
air outlet ③ Use the compressed air to blow off the dirt
end, the inner side surface, dust exhaust bag
retention on each part.
and gasket fitting surface of the air filter shell
④ Install all parts as opposite order and
with humid cleaning cloth after disassembling
inspect to ensure the installation in
the filter element.
place.Prevent the parts from secondary
pollution when installing.
6 Inspection
(1) Filter element
(3) Higher air-intake line with eddying pipe
Put a bulb into the filter element to inspect the
Continually extrude the dust exhaust bags at
avulsion, damage and deformation as the
both sides of the higher air-intake line by hand
cleaning finished.
171
 drain valves
Caution
In case of any damage, the ash valves and drain
When replacing filter element, authentic
valves shall be replaced in time so as not to
Auman engine oil filter element shall be
shorten the service life of the filter element.
used.
Unitary oil filter
Dust discharge
outlet 1 Remove the housing and the filter element
Caution
Drainage simultaneously directly using special oil filter
In case of any defect, new parts shall be outlet
wrench.
used to replace the filter element and the
2 Engine oil filter is a disposable component
others.When replacing, the authentic air
and cannot be used repeatedly.
filter element of Foton Daimler shall be used
3 Replace a new authentic engine oil
for the replacement.
filter,and screw it to the position (30-40N·ｍ)
(2) Gasket
4 After the engine crankcase is filled with
Oil filter maintenance
Inspect the deformation, aging and damage of
new engine oil, start the engine to send the
Parallel spin-on type main engine oil filter
the gasket and make replacement according to
engine oil to the filter.
1 When replacing engine oil, the oil in two
needs.
5 Stop the engine and wait for 5 min to settle
engine oil filters shall be discharged at the
(3) Inspect the air filter element and the
down the oil.Re-inspect the oil level with an oil
same time.
breakage of the interconnecting piece between
dipstick and add oil as required.
2 Scrap the old filter element and install new
the engine and the air filter element.
gasket periodically. Caution
7 Current maintenance of ash valves and
172
● The used sealing ring shall be discarded install it on the top base of the rough filter.

and the new one shall be installed in the Caution

correct position.
Professional tools shall be used to
● After the maintenance, the air in the oil
disassemble and assemble!
supply system shall be discharged and the
4 Connect the water level sensor switch (if
oil leakage condition shall be inspected.
the filter has a function of heating fuel,
Fuel supply system maintenance
disconnect the heating sensor switch also); if
Replacement of diesel rough filter filter
there is no switch in the harness, connect the 长寿命粗滤器（ISG Long-life rough filter
element
water level sensor harness plug interface and 发动机专用） (for ISG engine only)
1 Disconnect the water level sensor switch
fuel heating harness plug interface.
(if the rough filter has a function of heating
5 Loose the air bleed thread plug on the Diesel rough filter (prefilter)
fuel, disconnect the heating sensor switch also);
diesel rough filter and press the manual fuel The diesel filter (prefilter) used in this series
if there is no switch in the harness, disconnect
pump, and then tighten the thread plug again product is a three-in-one model, integrating
the water level sensor harness plug interface
after the fuel spills.If it needs to be repaired, manual fuel pump, oil-water separation and
and fuel heating harness plug interface.
the engine must be in off state. water level alarm, and the usage and
2 Rotate and remove the rough filter
maintenance essentials are as follows:
filter-vessel.
1 Loose the air bleed thread plug on the
3 Replace the filter-vessel with a new one
diesel rough filter and press the manual fuel
specified by the manufacturer; coat clean fuel
pump, and then tighten the thread plug again
or oil on the sealing ring of the filter-vessel and
173
after the fuel spills.Tighten if required. If it
needs to be repaired, the engine must be in off
state.
2 The diesel rough filter with a water level
alarm function must be equipped with
corresponding electron detector before being
used normally because it has a special water
level detection device.
3 When the vehicle‘s travelled distance is
100,000 km, or per 3,600 hours, or when
replacing fuel brand or when there is an engine
power shortage problem, the first thing to
consider is to replace the filter element of
diesel rough filter.
4 When the rough filter gives a water level
alarm, the accumulated water in the water
storage box must be drained in a timely
manner.Specific operating method is: Open the
water drain valve and press the manual fuel
pump, and then tighten the water drain valve the fuel overflows from the air vent valve, and
after pollutants are discharged. then tighten the air vent valve anticlockwise.
2 Start the engine and make it run for about
5 In the event of engine power shortage or
1 minute, and the fuel system will exhaust
difficulty in starting, at first, inspect whether
automatically.
the air bleed thread plug of the rough filter air
Fuel rough filter (prefilter) drainage
vent valve, the drain screw of the water drain
1 Put a suitable container under the bleed
valve, the water storage box and the oil tube
plug.
connections are closed firmly; and then inspect
2 Rotate clockwise to loosen the water drain
whether the oil tube is shriveled or bent, which
valve.
will affect the smooth oil flow further, vehicle
3 Operate the hand pump and collect the oil
maintenance, maintenance guide. The
water mixture.
unobstructed oil flow is affected by shrivelling
4 Rotate anticlockwise to tighten the water
or bending.
drain valve.
Fuel system exhaust
Discharge of impurities in fuel tank
Exhaust the air in the fuel system using the
Remove the bleed plug at the bottom of the
hand pump on the fuel rough filter (prefilter).
fuel tank to discharge the water and sediment
1 Loosen the air vent valve clockwise and
completely.
press the manual fuel pump on the fuel prefilter
repeatedly until the filter is filled with fuel and
174

Refuel
1 Please refill automotive diesel up to
GB19147 Specification, banning the use of fuel
with sulfur content of more than 0.001%, as
well as fuel such as Marine diesel engine fuel,
liquid fuel or fatty acid methyl ester (biofuels).
2 Don‘t add flow improver to No. -10, No.
-20, No. 35, No. 50 winter diesel in accordance
with GB19147 Standard, which may hence
make mobility of the fuel oil in cold climate
worse.
3 Before refueling, shut down the engine and
the auxiliary heating system.
4 Conduct daily inspect of the water level
that separated from the fuel pre-filter to the
water box, drainage in a timely manner.
5 If the malfunction occurs due to
precipitation of the paraffin wax in the fuel,
troubleshooting can be done only by heating
the oil supply device.
6.If the outside temperature is very low, the par
affin separation may reduce the liquidity of die
sel. In order to prevent fuel supply system prob
lems, choose standard lamp diesel with a nume
rical label lower than the environment temperat
ure of 6 ℃ according to outdoor temperature in
winter.For example, it is necessary to choose 2
0# standard lamp diesel in the outdoor tempera
ture of 14 ℃ below zero;It is necessary to choo
se No. 35# standard lamp diesel in the outdoor
temperature of 29 ℃ below zero.
Warning
● Don't add diesel to the gasoline engine
of vehicles.
● Don't mix diesel with gasoline, which
will otherwise do damage to the fuel oil
equipment and the engine, and lead to the
burning of vehicles.
Fuel supply pipe exhaust
When the fuel filter is maintained, or the fuel
tank is emptied, air will enter the oil supply
system.
If there is air in the oil supply system, fuel
flowing to the engine will be so blocked that it
won‘t flow smoothly. In order to prevent this
phenomenon, it is necessary to deflate oil
supply system.
1 Loosen the venting plug of fuel filter with
a wrench and make oil transfer pump continue
oil-pumping, so that the fuel can flow from
vent plug until the bubbles in the oil disappear.
175
2 When bubbles disappear and the fuel flows
out continuously, it is time to rotate the venting
plug.
AdB1ue Automotive urea solution
1 After exhaust, treatment system must be
used with reductant (AdB1ue), to ensure the
proper function.
2 Filling of AdB1ue does not belong to that
of the maintenance period, instead, as part of
the daily vehicle operation.
3 It is necessary for meeting requirements of
emission to fill up AdB1ue and use it to
operate vehicles, so it is a condition for the
working permission of vehicles.If the vehicles
do not work with AdB1ue, and then it‘s
working permit is not valid.The legal
consequences will lead to the vehicle being
banned to continue driving on public
roads.This may be criminals violating traffic
regulations in some countries.The specific
license is correspondingly invalid when a
purchase is made or working expenses (such as
a low tax or road to expend) are lowered.It is
such kind of situation for vehicles both in the
country where the vehicle is registered or
another country where the vehicle is used.
4 If AdB1ue box is empty or there is
something wrong with it, engine diagnosis
indicator in the instrument panel will alarm the
driver of a piece of displaying
information.When the engine stops for the first
time, its output can be significantly reduced.
5 Please fill up AdB1ue tank as soon as
possible ， if exhaust after treatment system
breaks down, it shall be inspected and sent to
the professional service station for repair.
AdB1ue auto urea solution consumption
When exhaust after treatment system uses
CHN IV or Euro IV, auto urea solution
consumption AdB1ue is about 5% of the fuel
consumption;When exhaust after treatment
system uses CHN V or Euro V, auto urea
solution consumption AdB1ue is about 7% of
the fuel consumption;
AdB1ue auto urea solution selection
1 Engines satisfying emission standard of
CHN IV and V, their exhaust after treatment
system must be used with the reductor
(AdB1ue), in order to ensure its correct
working.
2 Use concentration of auto after treatment
liquid is 32.57% of AdB1ue auto urea solution.
3 When exhaust after treatment system of
CHN IV is used, AdB1ue auto urea
solution.Auto urea solution consumption is
about 5% of the fuel consumption.When
exhaust after treatment system uses CHN V,
auto urea solution consumption AdB1ue is
about 7% of the fuel consumption;
4 Auto urea solution AdB1ue is water
176
soluble liquid, non-flammable, non-toxic, plastic container can be used to store not allowed to fill back, because its purity may
colorless, and odorless, which only uses to urea auto urea solution AdB1ue, or high have changed.
solution AdB1ue satisfying the DIN 70 070 Cr-Ni or Mo-Cr-Ni alloy steel container Caution
Standard.It is not allowed to use special in accordance with DIN EN10 088-1/2/3
Auto urea solution AdB1ue, its impurities
additives. standard can be used for this.
(such as impurities caused by maintenance
Caution  Container made of aluminum alloy,
products, detergents, dust and others)may
When auto urea solution AdB1ue is being copper, copper alloy, and non-alloy steel
lead to the increase of emissions,
filled, if AdB1ue contacts with coating or galvanized steel plate is not suitable
components‘ failure, or damage on catalytic
surface or aluminum surface, please to be used for the storage of auto urea
converter or the engine.
immediately wash the affected area with solution AdBlue.If these containers are
AdB1ue auto urea solution filling
plenty of clean water. used, AdBlue may lead to metal
1 The driver must fill up the AdB1ue
Warning decomposition, causing irreparable
regularly, as part of the daily vehicle operation.
 Auto urea solution AdB1ue is biomass damage on exhaust after treatment
2 Open the cover plate of AdB1ue tank, if its
degradation material, if mishandled, it system, and the damage is not covered
internal temperature is very high, ammonia
may damage the environment. by the warranty.
steam may escape.The ammonia steam sends
 Don't let much AdB1ue flow into the The purity of auto urea solution AdB1ue is
out pungent smell, which will especially
sewers, surface water, underground very important for avoiding the failure of
stimulate skin, respiratory organ and eye.If
water or soil. exhaust after treatment system.During repairs;
inhale the concentration of the ammonia steam
 Only polypropylene or polyethylene draw urea solution out from the tank with a
inhaled is high and inhale for a long time, it
pump, after the repair, the solution drawn out is
177
can burn the eyes, nose and throat, causing  If the AdB1ue contacts with the eyes, wash
cough and tears, therefore, try to avoid inhaling eyes thoroughly with clean water, if
ammonia steam. necessary, please see a doctor.
3 When the tank is filled up with urea  If AdB1ue contacts with other body parts,
solution, please tighten the cover and lock with wash these parts immediately with plenty
Warning
key to prevent debris entering the tank body of clean water.
It is not allowed to add any special
and affecting emissions.The status of well  If one accidentally swallows the AdB1ue,
additives into AdB1ue, or use tap water to
locking is that the cover can turn. wash mouth immediately with plenty of
dilute AdB1ue.Otherwise, exhaust
4 AdB1ue will be freezed at about -11℃ clean water, and then drink much clean
after-treatment system may be damaged.If
outdoor.The vehicle has been equipped with water.If necessary, see a doctor.
these special additives and tap water
preheating system of auto urea solution Liquid level of the AdB1ue will be showed on
damage the components, the warranty
AdB1ue when it leaves factory.In winter, the instrument panel; the AdB1ue tank adopts
items for the material defects will be
AdB1ue can be used when outdoor temperature special charging filler neck to avoid filling
invalid.
is below -11℃.In low temperature, inside the diesel fuel or FAME fuel (biodiesel) by
Warning
hose connecting the engine and muffler, if mistake
 AdB1ue shall not contact skin, eyes and
theAdB1ue forms crystals, these crystals will Engine exhaust state
clothing.
not interfere with the proper operation of the 1 When the engine has been preheated,
 Children shall stay away from auto urea
exhaust after-treatment system.If necessary, inspect the exhaust color.
solution AdB1ue.
please use clean water to remove these crystals. 2 Colorless: Complete combustion (good).
When one accidentally touches the AdB1ue: 3 Black: Incomplete combustion,
178
4 White: Engine preheating is not sufficient. Be sure to blow the compressed air in from the oil mark shall stay within the range of the

the outside. dentate scale line. If it is found that the liquid

5 Put the filter into the light diesel again for level in the tank is lower than its minimum

washing, and clean the filter completely. capacity limit, first inspect whether there are

6 Use compressed air to blow the filter to leakage phenomenons, and then add specified

clean the light diesel oil on the surface. auto transmission fluid to make the liquid level

7 Install the filter, and tighten its cover. just surge over the maximum limit of the scale

Caution line.
Steering
Don't let sand and other materials enter the
Power steering oil filter
power steering oil tank, and impurities in
Clean the power steering oil filter inside the
the tank will lead to its failure.
tank according to the following method.
Liquid level inspection of the steering oil
1 Open the cover of the power steering oil
tank
tank. Inspection of the steering wheel
In the first forced maintenance for the vehicle,
2 Remove the filter‘s fastening spring and 1 In operation state of the engine, turn the
steering oil system must be replaced, and its
the spring seat, pull out the filter. steering wheel to the left and right until tires
components must be cleaned.Inspect the liquid
3 Wash the filter in light diesel start to move, inspect free rotation quantity of
level height in the power steering oil tank, and
4 Use compressed air (2 ㎏/cm2) to blow off the steering wheel.
fill in specified auto transmission fluid as
the dust outside of the filter. 2 In inspecting free rotation quantity, the
required.Open the tank cover, the oil leveler
Caution front wheels shall correctly face the moving
can be seen at the lower end of the cover, and
179
direction, the standard of free rotation quantity Braking
stays within 20 to 50 cm of the steering Brake friction lining
wheel‘s peripheral region. Wear test of brake friction lining Abrasion
mark

It is not safe to use brake friction lining with

Abrasion
too large clearance, because the increase of the mark

clearance will make the performance of the

brake be worse.Therefore, clearance of the
brake friction lining shall be inspected and
3 In addition, pull the steering wheel in the
adjusted according to stipulated technical
front, back, left and right to inspect if any loose
maintenance period.
exists.
1 Inspect the end face of the friction lining
4 In driving, inspect if there is any
from inspection hole on the back base plate.
phenomenon of difficult steering,
self-stimulated head swinging and off-line
running.
磨损厚度标记 Wear thickness mark

可磨损厚度 Available wear thickness

2 There are wear marks on the friction lining,

Clearance adjustment of the brake friction
after the wearing reaches the wear marks,
lining
please timely change the friction lining.
180
Make graduation scale parallel with the push
rod, step on brake pedal and inspect the total
travel oft the push rod.

Caution

 For the brake without the function of

automatic wear adjustment of the
Brake Standard strokemm
friction lining, adjusting arm shall not
Front brake 25±5
be adjusted.
Rear brake
 Vehicle with newly installed automatic
When the push rod‘s travel is close to or
slack adjusting arm shall conduct brake
greater than use limit, adjust the brake in
test before driving on the road.
accordance with the following methods.
2 When get the specified push rod travel, Wear test of brake drum
1 Turn the worm shaft on clearance
clearance of the brake friction lining shall be Allowable maximum wear thickness of brake
mechanism in clockwise direction to adjust the
adjusted to about 0.3 mm. drum for single side is 2 mm; the maximum
brake.
allowable inner diameter after wear sees the
Table below. When the brake drum‘s inner
diameter exceeds the values listed in the Table

181
below, please be sure to replace the brake drum 1 Brake clearance is adjusted automatically, by the menu button.
timely. and does not need artificial adjustment. The 3 Brake block must be replaced once wear

Inner diameter Maximum allowable total brake clearance (the sum of the clearance occurs, and it belongs to the normal wear and

specification of inner diameter after on either side of the brake disc) shall be belong to the three guarantees.

brake drum(mm) wear(mm) between 0.5 - 1.0 mm as normal.If in the Warning

φ400 φ404 operation of the vehicle, fault phenomenon, Vehicle with disc brake absolutely can't be

φ410 φ424 such as the difference value between left and filled with water dripping device.

φ420 φ424 right braking force is big, braking force is Air cylinder drainage

Disc Brake insufficient and braking is overheating, inspect When air cylinder is full of water, open the

Disc brake has features of fast cooling, light the brake clearance, if the clearance is less than drain valve at the bottom of the air cylinder

weight, simple structure, easy adjustment, 0.5 mm, automatic clearance adjustment and discharge water.

especially its performance of high temperature mechanism shall be repaired or replaced.

resistance at high load is good, and its braking 2 Inspect the wear state of the brake block

effect is stable. regularly, when the minimum thickness of the

brake block friction material is smaller than 2
mm and fault occurs, in combination 放水阀把 Drain valve handle
instrument fault LCD display interface will
Caution
show the brake slice‘s wear.Insert fault
 After using the vehicle, the air cylinder
display queue 3 seconds after the instrument
shall be discharged, as the water inside
display‘s prompt, view this fault information
182
 could freeze in winter.
 In alpine area, more attention shall be
paid to discharging water from the air
cylinder regularly, if the drainage is not
in time, the frozen water will result in
air leak in the brake chamber, causing
the faults, such as brake drum‘s locking,
or hand brake can't be removed and
other failures.
Clutch
Clutch pedal
Clutch pedal adjustment
The clutch pedal‘s free stroke will decrease
with the wear of the clutch‘s driven disc.
When free stroke is lower than 15 mm, it shall
be adjusted according to the following main
points.If it is not adjusted, it may cause faults
such as, the clutch‘s skid and damage that
make driving impossible, and release bearing‘s
damage.
Inspection of free stroke
1 When inspecting the free pedal‘s free
stroke, discharge the air in the main air
cylinder to make the booster not work.
2 Step on the clutch pedal gently till feel
obvious resistance, measure the length of this
travel.
Inspection of free stroke
1 Remove the return spring on the power
assisting device, and then rubber dust cover on
the side of the force applying device.
2 Loosen the push rod locking nut of the
force applying device, rotate the push rode in
longation direction slowly till feel strong
resistance.And then return the push rod (1-2)
clasp, and ensure the reasonable clearance.
Caution
When rotating push rod, avoid using too
hard force, otherwise the location of the
increased resistance can not be felt.
3 Fasten and lock nut and install return
spring and rubber dust cover again.After above
adjustment, the scope of the clutch pedal‘s free
stroke:(15 - 20) mm.
Caution
 Adjust the free stroke of the clutch
183
 pedal regularly.
 After adjustment, be sure to inspect
whether the clutch pedal‘s free stroke
reached the standard.
Exhaust of clutch hydraulic system
1 If air enters the pipe of the clutch, it can
cause dragging of the clutch.Therefore, when
liquid amount in clutch tank is not enough and
the clutch is used, or the hydraulic system is
removed in the maintenance of the clutch,
please be sure to exhaust the air.Air exhaust
work needs to be done by two people.
2 Inspect the fluid level inside the clutch
tank, and fill in liquid as needed.
3 Remove rubber cap from the exhaust amount of oil leakage is normal.
screw needle, and clean the exhaust screw
needle.Connect the vinyl pipe with the exhaust
screw, put the other end of vinyl pipe in a
transparent container.
4 Repeatedly step on the clutch pedal, and
then step still.
5 Loosen the exhaust screw on the clutch 溢流孔，离合助力器 A small amount of oil
power assisting device, put clutch fluid with air 工作时会有少量油液 will spill from the
bubbles into the container, and then 溢出形成油膜密封 overflow hole when
immediately tighten the exhaust screw. clutch booster works.
6 Carefully take foot out of the clutch
pedal.Repeat above operations until the fluid
Caution
clutch pumped into the container has no air
 Clutch liquid can dissolve paint, plastic,
bubbles.During the exhaust, keep clutch fluid
nylon, rubber, etc. And its performance
in the tank at a specified level.Install the rubber
of metal corrosion is strong. So the
cover.Overflow hole (breathing hole) is located
spilling shall be erased and washed by
in the side of the housing, and filter screen
sufficient water immediately.
protect is equipped on either hole.They can
 As clutch fluid has strong ability of
seep out the remaining clutch fluid, and a small
184
 water absorption, in maintenance and
storage, pay attention not to mix it with
water.
Inspection of clutch liquid level
Inspect the liquid level in clutch liquid tank,
and it shall be not less than the "level" position
in liquid scale line, and add fill liquid as
needed.
Liquid level indicator
Accumulator cell
Disconnection and connection with battery
Warning
When connecting to the battery, if the
positive pole contacts with vehicle, there will
be a short circuit dangerous, which may
lead to burning of the gas‘s flammable
mixture, and you and surrounding
environment may be seriously damaged.
1 Don't put metal objects or tools on battery.
2 When battery is being disconnected, first
disconnect the positive pole, and then
disconnect the negative pole.
3 When battery is being connected, first
connect the negative pole, and then connect the
positive pole.
4 When the engine is running, don't loosen
or remove the battery connector.
Caution
After the engine is shut down, do not
disconnect the battery directly, because the
engine ECU and after treatment system
need to make some necessary storage,
processing, and ensure at least 60 seconds of
delay shall be provided.
Specific gravity of battery electrolyte
At 20℃, reading of the electrolyte‘s specific
gravity on the hydrometer is 1.26, which
indicates that battery‘s power is sufficient.If
the reading is less than 1.23, it indicates the
battery shall be recharged.Otherwise, in winter,
electrolyte is easy to freeze causing the failure
that vehicle cannot be started.
Caution
For vehicle that may park more than a
week, in order to prevent the vehicle from
not being started because of the electricity
185
loss in the battery, it shall be ensured that
the negative pole wire clip has been removed
from the battery negative pole end.
Battery cleaning
When battery‘s external parts are dirty, wash
Caution
them with warm water.Binding post of battery
Do not fill too much, avoid the electrolyte
shall be coated with a thin layer of Vaseline or
exceed the specified level.
grease to prevent corrosion.
Leaf spring
Suspension crossbeam of this series vehicle
adopts leaf spring type, and its corresponding
type and specifications as shown in the Table
below.
Electrolyte level of the battery
Inspect electrolyte level in each cell, fill liquid
(distilled water) as needed, and make the level
meet the requirements.

186
 Drive Type Vehicle type Front suspension Front suspension Rear suspension crossbeam Front suspension
form crossbeam type crossbeam type crossbeam
specifications specifications
4×2 Tractor BJ4189Series 3 pieces, 1800 length Longitudinal leaf spring
x 90 width main and assistant spring 4+3 pieces, 1800
non-independent suspension length x 90 width
crossbeam
6×2 Tractor BJ4259Series Longitudinal leaf spring 3 pieces, 1650 length
balance suspension x 90 width
6×4 Tractor, BJ4259, crossbeam, 3 pieces, 1800 length
dump truck, BJ3259, non-independent x 90 width 5 or 12 pieces, 1780
special BJ5259Series or 1650 length x 90
vehicle width
8×4 Dump truck, BJ1319, 3 or 9 pieces, 1650
special BJ5319Series length x 90 width
vehicle

187
Maintenance of breaking rear balance connecting bolt loosening as the principle thing,
suspension crossbeam which mainly including U-bolt, connecting bolt
1 Keep leaf spring clean, clear sand and between skid board and rubber bearing seat,
gravel between the spring blades in time. connecting bolt of the big and small end of the
2 Balance shaft lining adopts the structure of V thrust rod, connecting bolt between balance
rubber, needs no lubrication, and is not allowed shaft bearing seat and frame, etc.
to contact with grease items.
3 Sand and earth around the rubber bearing
seat needs to be cleared in time, and it is not
allowed to contact with grease items.
4 Big end of V thrust rod is connected by
stud bolt, and it shall be coated by threaded
fastening adhesive in repair and replacement.
5 Small end of V thrust rod is connected by
hex head bolt. In replacement, use manual
wrench to screw bolt in and then hit it tight
with manual wrench to prevent violent
disassembling destroying the threaded hole.
6 Suspension crossbeam system‘s routine
maintenance shall mainly inspect whether the
188
V Hex head bolt of V thrust rod

Leaf spring

V Double head bolt of V thrust rod Balance shaft bushing

Rubber bearings

189
Tire windshield.
Inspection of tire damage and the wear of the
cover tire tread. Tire shall be immediately
repaired if there is any damage; if tire pattern‘s
thickness is less than 2 mm after wear, it must
stop being used.
Windshield washer Caution

Inspect whether the windshield washer fluid If the storage tank is empty, do not start the
storage tank is filled with detergent. motor.
OBD diagnose interface
OBD diagnostic interface is located in the
Headlamp
middle of diver side panel and can be seen
1 Properly align the headlamp, and ensure
when opening the cover of OBD switch, and
sufficient lighting on the highway and do not
connect diagnostic equipment to start diagnose.
make other drivers feel dizzy, which is one of Caution
the most important work.
Use detergent or other solution can lead to
2 When the headlamp needs to be aligned, it
pipe blockage, so it is important to use the
is best to contact with service station with
special solution for windshield washing.
special equipment or Futon Daimler service
Hold the switch button, and inspect whether
station.
the detergent is normally sprayed onto the
190
 corresponding ampere will be replaced
according to the required capacity
labeled, and it shall not be replaced by
metal wire, otherwise, the company
shall not bear the resulting damage on
parts and other damages.
Fuse  Please don't lap conductor wire on the
Fuse box original vehicle wiring harness, or
Basic module and external module are in fuse connect additional electric appliances.
box, located at the lower part of the assistant  If power distribution box is near the
①-Locking buckle;
diver side frond end. floor, pay attention to waterproof, it is
②-Overhaul the access panel
1 Loose locking buckle. not allowed to flush assistant diver side
③-Power distribution box‘s basic module;
2 Overhaul the access panel instrument panel and floor to prevent
④- Power distribution box‘s plugin modules.
short circuit.
Caution
 If conductor wire and electric
 If fuse is melted, please find out its
appliances are really necessary to be
failure cause, and conduct necessary
installed, please comply with the
inspection and maintenance before
requirements of the Oman Commercial
replacing the fuse.
Vehicle Modifying Guidance, otherwise
 When replacing the fuse, fuse with
191
 the consequence is proud. 3 Open the electric appliances, and inspect equipment(general for all
whether its operation is normal. vehicle types)
Fuse F1/5A Compressor fuse
Vehicle fuse layout description labels are F2/7.5A Lamplight fuse

Inspection and replacement located in the inner cover of the fuse box. F3/20A Blower fuse

Basic module Basic module layout of power distribution F4/15A Strainer heating fuse

①- Fuse disassembling tool; box F5/15A CBCU Fuse

②- Back-up fuses The main fuse base module: F6/5A Headlamp electrically
① - Diode(DI-D3); controlled mechanism fuse
② - Fuse(FI-F30); F7/20A CBCU Fuse
③ -Excitation resistance and diode(R, D); F8/20A CBCU Fuse
④ - Relay(KI-K22). F9/15A CBCU Fuse
F10/15A CBCU Fuse
F11/30A Engine protection
The fuse is used to protect single electrical F12/20A CBCU fuse
circuit: F13/7.5A Cigarette lighter fuse
1 If the electric circuit breaks down, shut F14/15A 12VPower socket fuse
down the electric appliances and observe the F15/20A 24VPower socket fuse
fuse. F16/15A Wiper fuse
Basic module Power utilization
2 Replace the faulty fuse with back-up fuse.
192
F17/15A Horn fuse K3 Back-up supply relay
F18/10A Ignition switch fuse 2 K4 Air conditioning 81 cut-off K19 Back-up
F19/30A Electric lift fuse relay K20 Windshield wiper
F20/5A Recorder fuse K5 Back-up high-speed relay

F21/55A Instrument fuse K6 Washing motor relay K21 IG Power supply relay

F22/20A Ignition switch fuse 1 K7 Back-up K22 IG Power supply relay

F23/20A Right door controller fuse K8 K8 starting protection

F24/20A Left door controller fuse relay Basic Power utilization equipment

F25/7.5A Diagnose interface fuse K9 K9 remote starting relay module

F26/5A Differential lock fuse K10 Cigarette lighter relay D1 Diode 1

F27/5A Fuse K11 Air horn relay D2 Diode 2

F28/5A Power take-off fuse K12 Electric horn relay D3 Diode 3

F29/5A Engine ECU15 fuse K13 Back-up R, D Excitation resistance, diode of

F30/5A ABS15 fuse K14 Back-up generator

K15 Windshield wiper Caution

Basic module Power utilization low-speed relay
● Please don't plug R and D excitation
equipment K16 Blower relay
resistance and their application cannot be
K1 Compressor relay K17 12V power socket relay
confused with relay.
K2 Back-up K18 Air-condition IG power
Plug-in module layout of distribution box
193
Plugin module LL, LR module: F2/5A ACC fuse RR Power utilization
①-fuse F1 -F14(LL); F3/5A Independent heat source fuse equipment
②-fuse F1-F14(LR). F4/5A Seat heating fuse F1/10A Left door lock, door and

Plug-in module layout of distribution box window fuse

Plug-in module LL, LR module: F2/10A Right door lock, door and

① -Relay K1-K10 (RL); window fuse

① -Fuse FI-F1(4RR); F3/20A Sensor fuse (not used for

China III)
F4/20A ABSfuse
LL Power utilization equipment
F1/7.5A Electric rear mirror fuse F5/15A Electric skylight fuse

F2/7.5A Sound system constant electric F6/5A Frame clearance lamp fuse

fuse F7/10A Car telephone fuse

F3/5A Player ACC fuse F9/5A Car telephone fuse

RL Power utilization equipment
F6/5A Refrigerator fuse K1 Rear lamp relay F10A/30A Radiator fuse (used for

F7/5A Remote starting fuse mixer truck)

K2 Independent heat source relay
Inspection of slow-break fusible wire
K3 Frame clearance lamp relay
Inspect the slow-break wire in case of the
LR Power utilization equipment K4 ACC relay
unworkable front lamp or other electric parts
F1/5A Air valve fuse (not used for K5 Air conditioner forced cooling relay
but the fuse wire in order.Slowly broken fuse is
China III)

194
located in power distribution box in the,
installed in the inner side of the frame
longitudinal beam.
If slow-break fusible wire has been broken, it
shall be replaced.
Warning
● In replacing, use slow-break fusible wire
of Oman‘s quality product.
● Even as a temporary measure, copper
wire is not allowed to be installed, which will
cause greater damage and may cause a fire.
If distribution circuit that the slow-break
fusible wire connects the electric apparatus
suffers overload, the slow-break fusible wire
will be broken.
Caution
Before replacing the slow-break fusible wire,
be sure to find out the cause leading to
electrical overload.
4 Reinstall the filter.
Air conditioner equipment
Filter maintenance
1 Open front cover of the cab.
2 Remove the air conditioner filter.
3 Use compressed air to blow away the dust,
please do not wash it with water.If it is not be
cleaned, please replace a new filter element.
195
196
 Clutch liquid container
Oil filling chart
Oil filling chart

4×2 Vehicle model

* Engine

Front hub bearing

Power steering fluid container

Gear box

Liquid level shall be inspected daily

Differential mechanism

Rear hub bearing

Initial driving 3, 000 km

Per month or per 5, 000 km

Per 6 months or 20, 000 km

Per year or per 40, 000 km

197
● Inspection or supplement ● Replacement — Lithium lubricating grease for
— Engine oil common use or hub bearing lubricating
— Gear oil
— Brake fluid; grease
— Automatic gearbox oilAFT220;
*— Liquid level shall be inspected daily;
— Multipurpose lubricating grease

198
 Clutch liquid container
6×4 Vehicle model

* Engine

Front hub bearing

Power steering fluid container

Gear box

Differential mechanism

Liquid level shall be inspected daily

Differential mechanism

Initial driving 3, 000 km

Per month or per 5, 000 km

Per 6 months or 20, 000 km

Per year or per 40, 000 km

199
● Inspection or supplement ● Replacement — Lithium lubricating grease for
common use or hub bearing lubricating
— Engine oil — Gear oil
grease
— Brake Fluid; — Automatic gearbox oilAFT220;
*- Liquid level shall be inspected daily
— Multipurpose lubricating grease

200
Filling position of lubricating grease

Filling position of lubricating oil (4×2) vehicle model

201
Per month or per 5, 000 km (two)
1 Universal joint and sliding sleeve of
steering shaft
2 Spring pin
3 Gap adjustment device and camshaft

4 Steering stub
5 Clutch fork
6 Clutch fork
7 Universal joint and sliding sleeve of
transmission shaft (per 7 days or 2,000km)
8 Steel plate hanger pin
9 Rockshaft and relay shaft of shift
10 Engine pump
11 Clutch shaft
12 Intermediate bearing
13 Shock absorber fork-shape connector
(two)
14 Stabilizer bar fork-shape connector

202
Filling position of lubricating grease (6×4 vehicle model)

203
 (two)
Per month or per 5, 000 km 15 Shock absorber fork-shape connector
1 Universal joint and sliding sleeve of (two)
steering shaft
2 Spring-loaded pin
3 Gap adjustment device and camshaft

4 King pin of steering knuckle

5 Clutch fork
6 Clutch fork
7 Universal joint and sliding sleeve of
transmission shaft (per 7 days or 2,000km)
8 Plate spring hanger pin
9 Cross axle (per 7 days or 2,000km)
10 Rockshaft and relay shaft of gear shift
11 Engine pump
12 Clutch shaft
13 Intermediate bearing
14 Stabilizer bar fork-shape connector

204

Lubrication guideline
Replacement of engine oil
Remove the drain plug at the lower part of the
oil pan, and drain the engine oil inside the
engine crank shaft case.
Warning
Hot engine oil may burn skin seriously, so
before the drain, wait until the engine oil
cools down.
After the engine oil in crank shaft case is
discharged, the engine oil in main engine oil
filter and divided-flow engine oil filter shall be
drained out, then tighten the drain plug.
Then, new engine oil reaching defined level
(see Recommended Lubricating Oil and Diesel)
shall be filled in the crank shaft case from the
filler hole.
1－ Oil-filler plug
2－ Oil drain plug.
3－ Vent plug.
Fuller and Eaton gearbox air filter cleaning
Fill oil into the engine crank shaft case to high
Wash filter element 1 of the air filter and use
oil level mark of the dipstick, start the engine
compressed air to blow it dry.If the filter is
and run in idle for a few minutes.Then stop the
damaged, it must be replaced.
engine, re-inspect the oil level and add oil as
needed.
Inspect the oil level of intermediate and rear
drive axle
Oil level inspection and oil change of
gearbox
205

1－ Oil level inspection hole:
2－ Oil drain plug.
Wheel-side planetary
intermediate and rear axle
1－ Oil-filler plug
2－ Oil level inspecting.
Oil change
Rotate wheel hub, make the oil drain plug
move to the lower part, release oil in the
wheel-side accelerator, and then add oil by
filler plug.After that, rotate the wheel hub,
reducer of
make the plug move the lower part, let
excessive oil flow out.
Clean the axle‘s ventilation device
Remove all vent plugs in front and rear drive
axle and blow them clean with compressed air.
Power steering gear oil replacement
Oil level sensor is set in power steering oil tank,
when oil level is low or the sensor wiring
harness is in open circuit, display screen in the
can will show "low steering oil level", at the
same time trigger buzzer alarm.If there is any
alarm message, please inspect the oil level in
the tank and whether the sensor wiring
harness‘s connection is reliable.
Oil discharge
1. Use jack to bump up front wheel, make it
hang in the air.
2. Loosen the connecting nut between the
steering gear and pipes, rotate the steering
wheel out slowly in left and right directions,
and drain the steering gear oil out.
3. When draining the oil, it is not allowed to
drain the oil from the screw holes other than
input and output oil holes, or the steering gear
may be damaged.
Oil refuels
1 Open the cap of liquid storage tank; fill
206
specified automatic gearbox oil into the liquid
storage tank.
2 Fill oil to the specified oil level mark, after
waiting for 1 - 3 minutes, make the oil settle
down.
Until the tank is tight, do not wipe the tank
mouth, in case there is foreign body entering
the piping system, reducing oil system‘s
cleanliness and impacting its performance.
9 Steering shaft sliding york and cross slide
fork and cross shaft bearing;
Clutch separation mechanism (inside clutch
housing) knuckle bearing
Clutch separation bearing

Filling position of lubricating grease Wheel bearing

Caution
Use general lithium lubricating greaseof 13 Water pump bearing
In refueling or filling oil into the liquid
vehicle to lubricate the following parts: 14 Generator bearing
storage tank as required, air shall be
1 Steering vertical and horizontal tie rod 15 Starter bearing
avoided entering into the hydraulic system.
2 Steering stub; 16 Equalizing type of suspension stand
3 Engine idle runs for one time (about 3-4s),
3 Steering drive shaft and cross slide fork 17 Front, intermediate and rear brake
or turn the steering wheel to the limit position
and cross shaft bearing; adjusting arm;
in the right and left directions for several times
4 Front leaf spring hanger pin and bracket 18 Turnover shaft
till the oil level in the oil tank no longer falls
pin; 19 Oil cylinder piston pull rod.
and no air bubble is produced.
5 Gear shift handle at gear shift lever side 20 Cylinder support bracket
4 Add oil to make oil level in the oil tank
and gear shift handle of gear shift selector 21 Rear boxboard cover rotating shaft;
reach the specified position.
lever; 22 Universal knuckle of front steering drive
5 Tighten oil tank‘s upper cap.
6 Gear shift handle at cab tilting center side; axle.
Caution
7 Cab hydraulic lock hook;
8 Steering shaft intermediate bearing
207
Tire change
Vehicle jacking preparation
1 Park vehicle on flat ground and make sure
the parking brake valve handle has been the
pulled up.
2 Open hazard warning lamps on the road.
3 Block the wheel in a diagonal line with the
jacked location.
Warning
When the vehicle is only bumped up by
jack,, work under the vehicle is not allowed
to be performed.
4 Loosen the wheel nuts, but don't remove
them.
For vehicles with double rear axle, directly put
the jack under the axle tube.
Jack front axle
Put jack under the corresponding leaf spring at
the back of the front axle, please do not make
jack directly touch torsion bar.
后一轴的顶起点 Jacking point of rear
axle1
后二轴的顶起点 Jacking point of rear
axle2
前轴的顶起点 Jacking point offront axle
If the tire has a leakage and needs to be
replaced, the jack cannot be placed in the
Jack rear axle
specified jacking point to top up the front axle,
For vehicles with single rear axle, directly
and square wood shall be matted under the
place the jack under the rear axle leaf spring,
front axle according to the following method.
not allow putting it under the differential.
1 Pull the parking brake valve handle to
208
break position, and then firmly fix it on the
opposite wheel in the diagonal line with the
specified jacking point.
2 Put jack under the leaf spring at the back
of the front axle, and then jack up the front
axle.
At this time, it shall be confirmed that jack has
extended to the position where it can jack up
front axle.
3 Insert the square wood into the bottom of
the front axle.Confirm that the front axle has
been supported by the square wood; remove
the jack under leaf spring.
4 Move jack to the specified jacking point, Put down
jack up the front axle again to the height that When the jack handle in the position as shown
the flat tire can be removed in the figure, put down anticlockwise and then
If the bottom surface of the leaf spring is found loosen bolts on the air-exhaust hole.
curved, please jack up the front axle very
carefully.
In order to ensure the vehicle stability in the
jacking, use square wood as large as possible.
Use of jack
Jack up Warning
If the supporting point of the vehicle is higher ● Jacking up the vehicle on the slope or
than the jack head, twist the jack head soft ground is definitely prohibited,
anticlockwise for extension. otherwise, it will cause severe hazard.
As shown in the figure, insert the jack handle ● Except for the specified supporting
and then move up and down. point, any other position to jack up the
209
vehicle is not allowed. semitrailers.
Use of the spare tire rack of trucks and
Use of the spare tire rack
semitrailers
Use of the spare tire rack for tractors
1 Insert the spare tire rocker into the worm
The spare tire rack for tractors is a temporary
plug until tightening chains for connection.
spare tire rack and must be removed before
2 Loosen three fixing bolts and nuts between
connecting the semitrailer, in order to avoid
the spare tire and the spare tire rack. 备胎摇把 Spare tire rocker
influencing connection of the semitrailer.
3 Slowly rotate the spare tire rocker, and put
Remove spare tires and spare tire racks
down the spare tire. Take it out from the side Caution
according to the figure.
and take the rack out from the spare tire. ● Before using the spare tire rack, chains
4 Put the spare tire on the rack after for connection must be cleaned, and if
changing tires, and mount the spare tire by the necessary, applies appropriate lubricating
rocker slowly. grease.
5 Tighten the spare tire with three fixed bolts, ● The fastening of spare wheel needs to
and its tightening torque is :( 250-280) N.m. be regularly inspected.
Use of hydraulic pressure spare tire rack for
松开螺栓拆除备胎 Loose the bolt to tear dumpers
down the spare wheel. 1 Loosen fastening bolts between the
Spare tires for tractors shall be fixed on the rotating arm of the spare tire rack and support
spare tire rack under the tail frame of seat.
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2 Turn the valve handle of the rotating pump rotating arm of the spare tire rack and support Change of tires
to the―↓‖ position. seat. 1 Jack up wheels, remove wheel nuts and
3 Insert the rocker in basic hand tools in the 9 Turn the valve handle of the rotating pump wheels, and then mount spare tires.
rocker arm hole of the rotating pump, rock up to the neutral position.
Caution
and down until the spare tire falls to the Caution ● The stud bolt wheel is double tires
ground.
● The valve handle of the rotating pump matching tightening, and therefore, you
4 Loosen three fixed nuts between the
must be put in neutral position during shall pay special attention.
rotating arm bracket of the spare tire and the
driving. ● During change of wheels, the tire valve
spare tire and then remove the spare tire.
● The fastening of spare wheel needs to be must face down in advance and remove and
5 Mount the spare tire on the rotating arm
regularly inspect. mount it.
bracket after changing tires, tighten three fixed
● When the rotating pump is operated, if 2 Wash wheel pins and wheel nuts and paint
nuts, and the tightening torque
no resistance exits, you shall inspect the oil oil on the threaded portion.
is:(180-200)N.m。
leakage of the rotating pump. Install and tighten slightly wheel nuts.Then put
6 Turn the valve handle of the rotating pump
● When the rotating pump is operated, if the wheel on the ground.
to the ―↑‖ position.
resistance is too big, you shall:
7 Insert the rocker in basic hand tools in the
Inspect tightening bolts between the rotating
rocker arm hole of the rotating pump, rock up
arm and bracket for loosening.
and down until the spare tire returns to the
Inspect whether the valve handle of the
origin position.
rotating pump is in the proper position.
8 Tighten fastening bolts between the 3 Tighten wheel nuts by wheel wrenches
211
based on the sequence as shown in figure, and changing inner tubes or outer tubes. ● For vehicles with the maximum speed
wheel nut torque of 10 wheel hub (including no loading) exceeding 100km/h,
Caution
bolts:(550-600)N.m。 before changing wheels, the dynamic
● Attention shall be paid to avoid
balance shall be carried out for
damaging the thread on the wheel bolts
vehicles.According to requirements of
during change of wheels.
QC/T242, nominal diameter of wheels is20
● The matching surface of the brake
(i.e., radial tires) and static unbalance is
drum and wheel hub shall not be attached
2500g•cm.Nominal diameter of wheels is
with painting, lubricating grease or other
22.5 (i.e., tubeless radial tires) and static
4 When installing rear wheels, adjust the mess.
unbalance is 2000g•cm.
valve core position of the inner tube or outer ● Apply a little of grease, engine oil or
Stud rim
tube to realize 180ºbutt assembly, in order to other anti-biting mixtures on the wheel bolts
1 Apply engine oil or equivalent on threaded
easy adjustment of charge pressure of tires. and threads of the wheel nut.
holes of the wheel nuts and between the nut
● Tires with the same specification, ply
and washer.However, sealing face on the other
rating and wheel tread must be installed for
side of the washer shall have no oil and dirt.
the same shaft.
● Vehicles that drive on the highway for a
long time shall not use bias-ply tires.
● When wheel tread is worn to 2mm, it
5 Make sure the split retainer and wheel hub
must be changed.
gas nipple are installed in 180º during
212
2 Tighten wheel nuts on the new wheel or loosing of wheel nuts.
after changing tires.Tighten wheel nuts
according to specified torque values again after
driving 50-100km.
Torque of the wheel nut (550-600) N.m.

前轮 Front wheel

后轮 Rear wheel

加注润滑油 Lubricating grease

filling
3 After installing wheels, clean external
periphery surface matching with the inner 4 Don‘t paint contact surface of the wheel

surface of the location hole of vehicles and the hub, wheel nut and double tires.If these

hub reduction shell and apply lubricating surfaces must be painted for some specific

grease. reasons, they shall be painted by a paint gun

until the surface cannot be perceived the
primary color.

Caution

If the paint film is too thick, it may cause

213

Gearbox maintenance
Lubricating oil number
The gearbox must be filled with 85W/90
vehicle gear oil.
Proper oil level
Make sure that the oil level is leveled with the
oil filler port.Oil level height is checked
through the cone oil filler hole at the side of the
shell, and oil level is filled until the oil
overflows from the port.
Working temperature
During continuous working, the maximum
temperature of the gearbox shall not exceed skin burn, the gearbox shall be cooled for a
120℃, the minimum temperature shall not be while before oil discharge.
lower than -40 ℃ . When the working ● Unscrew the oil drain plug of the gearbox
temperature exceeds 120℃, the lubricating oil and discharge the old oil to an appropriate
will resolve and the life of the gearbox will be vessel.
shorten. ● Tighten the oil drain plug according to the
Period of oil changing specified torque (60N·m).
● Change the lubricating oil of a new ● Wash the magnetic plug, change the
gearbox at 2000-5000km of travelled distance. sealing ring and tighten it according to the
● Check the oil level height and leakage of specified torque (120N·m).
the lubricating oil according to specified Check oil level
travelled distance and time interval, and make Lack of oil in gearbox can cause damage or
supplement at any time. accidents.
● Change the lubricating oil according to Check oil level of the gearbox regularly.
specified travelled distance. ● Oil level shall be checked when vehicles
Discharge old oil are parked on the flat ground.
In general, oil change occurs after ● Do not check the oil level immediately
long-distance running, because at this time, oil after running (otherwise, obtain wrong results).
of gearbox is warm and has good Do not check the oil level until the gearbox
fluidity.However, as hot oil may cause severe cools down (lower than 40℃/105℃Ｆ).
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● Unscrew the oil filler plug. specification. the gearbox.
● If the oil level falls to lower than the oil Period of oil changing Gearbox model Refueling capacity
filler port, supply the gearbox with oil. ● Period of oil changing of vehicles for VCS/VMS/VXP/M 13 L
transportation is 5 years or 800,000km. XP/MHP
Caution
● Period of oil changing of vehicles under LAS 12.3 L
When checking the oil level, please also
severe conditions is 3 years or 280,000km. Lubricating oil level
check the oil leakage for the gearbox.
● Period of oil changing of vehicles under Whether the capacity of lubrication oil is
The vent hole of the gearbox
static working conditions (such as crane) is 5 proper can be decided by observing through
The gearbox oil will get hot during working,
years or 2000 working hours. the oil level sight window, which is on the
which leads to overpressure inside gearbox,
Methods of oil changing gearbox.The oil level between the center line
therefore a vent valve is required to release
1 The vehicle parks on the flat ground. and upper limit of the sight window is proper.
pressure continually.
2 Stalling engine
Check whether the valve acts properly all the Caution
3 Dismantle the oil filler plug.
time.Keep the vent hole clean and not covered Center line of the sight window is equal to
4 The oil level is leveled with the oil filler
with plastic cap. the bottom end of the oil filler port.
port.
Maintenance of Eaton auto gearbox 1 For proper oil level, refer to the following
5 Tighten the oil filler plug with the
Requirements for oils figure.
corresponding torque again.
It is required to use Cognis
6 Clean the leaked oil.
EMGARD2979SAE50 lubricating oil or other
Capacity of lubricating oil
lubricating oil meeting PS-164rev7
See the following table for oil filler capacity of
215
 that lubricating oil level can reach the
length that equal to a finger does not mean
appropriate lubricating oil level.
● Do not refuel the gearbox by removing
power-driven gear shift device (X-Y gear
2 For the improper oil level, refer to the
shift motor), but through oil filler port.
following figure.
If the above vessel was used for anti-freezing
agent or water, please clean it first and then
hold the lubricating oil.
● Do not use the lubricating oil repeatedly.
● If do not use recommended lubricating
oil, the gearbox performance and/or the
range of quality guarantee may be affected.

Caution
● Before checking the oil level, the engine
must run 2 minutes at least in neutral idling,
and the temperature of the lubricating oil is
in 60°F - 120°F (15.5°C - 48.8°C), in order to
make sure all oil coolers are filled.
● Make sure the lubricating oil level is
leveled with the oil filler port.The matter
Warnings
ZF Manual gearbox maintenance
● Do not add any additive or friction
Oil of gearbox
improver into the lubricating oil. Added
Oil type and grade
additives may cause severe consequences,
Only oils approved in the latest ZF lubricating
and our company will not undertake any
oil table TE-ML01 or TE-ML02 can be used.
responsibilities for adding additives
personally.
● The lubricating oils of different grades
cannot be mixed together.
● Use a clean vessel to take out the
lubricating oil from the lubricating oil can
and to add to the gearbox.
216
Refueling capacity

Serial Refueling Gearbox model

No. capacity(L) 16S1630TD 16S1830TO 16S1930TD 16S2230TD 16S2330TO 16S2330TD 16S2530TO 16S2730TO
1 First 13.4 13.4 15.4 15.4 15.4 15.4 15.4 16.0
2 Oil 10.4 10.4 12.4 12.4 12.4 12.4 12.4 13.5
changing
3 Period of See the ZF lubricating oil table TE-ML01 or TE-ML02
oil
changing

Change oil of the gearbox
Oil drainage
1 Loosen the oil drain plug, and collect the
drained oil in an appropriate vessel.
2 Wash the magnetic oil drain plug, change
the sealing ring and fasten it according to
specified torque.
Refueling
1 Refuel from the oil filler port.
2 The proper oil capacity is that oil level
reaches the lower edge of the oil filler port or
oil overflows.
Check oil level
Check regularly oil level of the gearbox.
1 During checking, the vehicle must be
parked on the flat ground.
2 Do not check the oil level immediately
after long-distance running; until oil cools
down (lower than 40°C).
3 Loosen the oil filler plug to check the oil
level.
4 If the oil level is lower than the lower edge
of the oil filler port, it is required to make
supplement until oil overflows.
Exhaust of the gearbox
In the vehicle running, oil temperature of the
gearbox will rise, leading to rise of air pressure,
and the vent plug of the gearbox will guarantee
balance between internal and external pressure
of the gearbox.
Caution
Check the ventilation device for every
217
vehicle checking.

218
Vent plug
Make sure the vent plug works normally, clean
and no coverage. It is prohibited that high
pressure water faces towards the vent plug
(Otherwise, water may enter into the gearbox
to cause corrosion).
needed, the following information is required.
1 Gearbox assy. number
2 Gearbox model
3 Serial number of gearbox.

Air hose
Vehicles that need to wash frequently, such as
milk cars and concrete mixer truck, shall be
equipped with air hoses.The air hose cannot be
bent or tied, and the tail end of the hose shall
be put in the dry areas (such as in the engine
compartment or frame).

Name plate of the gearbox

The name plate of the gearbox, which includes
significant information, is installed on the left
side of gearbox from the driving direction.
If consultation or maintenance service is
219
 case of the damage of controller, normal the IC card of the driver can be changed only
Communication and recreational facilities
operation of the engine will be affected. when the vehicle stops and the satellite

● Keep the GPRS on-board wireless positioning device is electrified.

Communication device
service controller in normal connection. Do For the detailed functions of panel switch and
GPRS system not pull up wiring harness of the controller printing, etc. of the recorder; please make
GPRS on-board wireless service control at will. Otherwise, normal operation of the operation according to the instruction of
system is an optional configuration. engine will be affected. vehicle travelling data recorder.
The GPRS on-board wireless service controller Domestic travelling data recorders are shown
can feed back the running information and as follows.
position information, etc. of the engine to the
network platform.
See the interface of Help on www.myv2s.com
Exported data recorders MTCO is shown as
for the instructions for the network platform
follows.
system when it is used for vehicle fleet
Vehicle traveling data recorder
management.
Vehicle traveling data recorder is an optional
configuration. MTCO data recorder is paper disc type which
Warnings
Driver identification is made by IC card with needs to change every day. See the instruction
● Keep the GPRS on-board wireless
imported information. Before driving, IC card of the data recorder for detailed functions.
service controller in good condition. In
should be inserted to identify the driver, and Caution
220
Each diver uses his own card and is not 3－ Disc exit. press:Enter / Exit setting menu.

allowed to drive over 4 hours continuously; 12 Short press (radio): Automatically

4 1－ Preset key 1 (radio);RND－ Short
otherwise it will be recorded as fatigue search the channel to the lower frequency.
press:Disc/USB random play switch.
driving. Short press (USB device/Disc play): Select
5 2－ Preset key 2 (radio);RPT－ Short
previous track.
press:Disc/USB repeat play switch.
Long press (radio): Manually search the
6 3－ Preset key 3 (radio);SCN－ Short
Auto audio
channel to the lower frequency.
press:Disc/USB scan play switch.
CD player (If equipped) Long press (USB device/Disc play) fast
7 4－ Preset key 4 (radio);D▲－ Short
backward.
press:Previous catalog (USB device/MP3 disc
Descriptions of panel functions play). 13 Short press (radio): Automatically

8 5－ Preset key 5 (radio);D▼－ Short search the channel to the lower frequency.
press:Next catalog (USB device/MP3 disc Short press (USB device/Disc play): Select
play). next track.
1 PWR－ Power on or silence (short
9 6－ Preset key 6 (radio); Long press (radio): Manually search the
press);Power off (long pressmore than 2s).
10 BND－ Short press:Enter into Tuner channel to the higher frequency.
ROTARY - clockwise rotate to increase
sound source or band switch (in radio);AST－ Long press (USB device/Disc play): Fast
volume; anticlockwise rotate to decrease
Long press:Auto save channel forward.
volume.
11 SRC－ Short press:Sound source 14 Disc mouth.
2 SOUND – enter into or select the sound
selection(Disc/USB);SET－ Long 15 LCD display area
mode.
221
16 USB interface.
Functions of audio
1 Start up and shut down.Short press PWR
to start up; long press more than 2s to shut
down.
2 Volume.Rotate the switch to adjust volume.
Please make sure that you can still hear traffic
signals (such as hooter and police whistle,
● LOUD (OFF, LOW, MID, HI) to tune to low-frequency channel.Press to
Enter into the sound mode (BASS-TRE) to
tune to low-frequency channel.
select pre-set sound effect
3 Searching sensitivity (only for FM) Switch
type:(BASS-TRE,FLAT,JAZZ,VOCAL,POP,C
between local/remote modes. See ―LO/DX‖ in
LASSIC,ROCK).
―Setting‖.
After selecting, the screen will display the
4 Manual tuning. After long press or
sound effect you selected, such as JAZZ.After
about 5s, the screen will automatically return to to switch to manual tuning mode, tune

etc.). the previous operation mode. manually to the frequency you want. After that,
3 Adjust mode of sound/effect. Press the it will automatically return to ―Auto search‖
SOUND to enter into the sound setting mode, mode after several seconds.
Caution
and select an option that you want. 5 Auto save channel (AST) FMAST band
Only ―BAL‖, ―FADER‖and―LOUD‖are
Rotate the switch to adjust the setting to sound can save 6 the strongest FM channels, or
available under non-―BASS-TRE‖.
mode selected: AMAST band can save 6 the strongest AM
Radio function
● BASS (Bass) (-7, +7); channels.When AST is used, the channels shall
1 Band.Press BND to select RADIO state;
● TREBLE (Treble) (-7, +7); be covered originally saved in FMAST or
press BND again to select needed band. Switch
● BAL (Balance between volumes of left AMAST.
band among FM1, FM2, AST, AM1 and AST,
and right) (7-,-0-,-7); Press AST for auto saving and the CD Player
and the system will display the selected band.
● FADER (Control the front and rear becomes silent after making a beep and then
2 Automatically searching channel.Press
trumpets) (_7_-,-0-,-ˉ7ˉ); the display starts to flash.The channels are
222
saved in the preset buttons 1-6 with a beep 2 Previous/Next track.Short press or 9 Attention to play CD/MP3 disc:
heard again and the display stopping flashing, ● Please do not leave fingerprint on the disc;
to select the previous or next track.
Not 6 channels are available all the time. ● Put the disc into the box after exiting to
3 Fast backward/Fast forward.Long press
6 Preset channels (1-6) Save manually the avoid damage or dust;
or to select the fast forward or fast
channels in the preset keys.6 channels can be ● Avoid disc from exposing to heat or
backward.
saved on every band with the preset keys (1-6). sunlight;
4 Random play. Short press the RND to
Find the channel you want, press the needed ● Medias of MP3 disc: MP3 file Medias
enter or quit random play mode.
preset key for 2 seconds at least till hearing a supported by this radio and player is CD-ROM,
5 Repeat play. Short press the RPT to enter
beep and then the channel can be saved in. CD-R and CD-RW;
or quit the repeat play mode.
7 Recall the preset channels. Press the ● Attention for disc.This radio and player
6 Scan play. Short press SCN in play and
needed preset keys (1-6) and the preset only can play normal CD and MP3 discs. Do
then starting section of each track will play
channels shall be recalled. not use abnormal shape disc or foreign matters
10s.Press SCN again to return to the normal
CD/MP3 Disc playing described as below; otherwise, it may cause
play state.
1 CD/MP3 Disc play.Press SRC to select failure of disc exit or damage of player.
7 Selection of MP3 disc catalog.Press D▼
CD/MP3 disc play mode, and the screen
to enter into the next catalog (catalog serial
displays:
numbers increase) in MP3 disc.Press D▲ to
● Sound effect mode (if selected);
enter into the previous catalog (catalog serial
● Current CD/MP3 track number and time
numbers decrease) in MP3 disc.
played.
8 Disc exit. Press disc exit.
223
● MP3 information display: This player does
not support MP3ID3 information display.
● Waiting time for play When the disc
containing MP3 data is under load, the radio
will check all files on the disc.If there are many
folders in the disc, the radio may need longer
time to play the MP3 files.
The loading time required to play MP3 files
may be affected by the following factors:
－ Media materials. CD-RW may need longer
loading time than CD-R;
－ Number of files and folders: The more
numbers of files and folders have, the longer
the loading time needs.
Caution
When selecting Disc/USB, if the USB has
been connected and the disc has been put in,
press SRC to display CD or CDMP3 and
then play the disc directly;Press SRC to
display USBMP3 and play USB sound
source.Press SRC again to return to play the
disc.If the USB has been connected but the
disc has not been put in, press SRC to
display USBMP3 and play USB sound
source.Press SRC again to display NOCD
and return to play USB.If USB is not
connected but the disc is put in, press SRC
to switch it to CD function, press SRC again
to display NOUSB and back to CD play.
Play in USB mode
There is a USB interface in this radio and
player available for connecting with U disk or
portable media player.
1 Instructions for file decoding.
● Available for the audio files with a suffix
of *.mp3 or *.MP3
● Available for the 32Mbyte-4G USB
storage device taking flash memory as storage
medium.
● The USB storage device is available
partitioned with FAT 16 and FAT 32.
● Available sampling rate range: 8k, 16k,
32k, 11.025k, 22.05k, 44.1k, 12k, 24k, 48kh.
● Available bit rate: 8k-320kbps, VBR
(MP3PRO).
2 Device connection. Insert the USB storage
device into the standard USB interface of the
radio and player, press SRC to select USB
mode and the words ―USB‖ shall display on
LCD.
Caution
The radio and player needs to initially
search MP3 files, and waiting time from
several seconds to more than ten seconds is
needed for USB with different storage
capacity and size of stored file. During this
period, please do not remove the USB due to
224
hurry.
3 Play. During normal play, the screen will
display: Sound effect mode (if selected), No. of
track being played in USB and played time. As
all the tracks come to the end of last folder, it
shall automatically skip to the first MP3 file of
next folder in sequence
4 Play the previous and next track Press
or to select previous/next track.
5 Random play. Short press RND to enter or
quit random play mode.
6 Repeat play. Short press RPT to enter or
quit the repeat play mode.
7 Scan play. Short press SCN during the
playing, and every track shall play for the first
10 seconds and return to the normal play state
with a second press on SCN.
8 Select the previous and next folder.Short
press D▲ to select the previous folder and D▼ ● The USB is not available for charging
to select the next folder. any external equipment(such as:cellphone)
Caution ● The USB is not available for other
storage devices except U disk (such
● Do not remove the U disk as the files of
as:mobile HDD)
which are playing, otherwise it may cause
● For more details, please refer to
damage to your files and it is better to insert
operation manual attached with the vehicle
and pull out the U disk when power off.
separately.
● When the power is off under USB
MP3 radio and player (if any)
playing mode and then the U disk is
Panel function description
removed; ―USBERR‖ shall be displayed
when the power is on next time, which is
normal. Do not worry about it.
● Try not to connect extension cord into
1 PWR/MUTE－ Shutdown (long
the USB interface, as USB agreement has
press);Mute (short press).
high requirements on the length, impedance
2 SRC/SOUND－ Audio source
and signal time-delay of the cable, otherwise
selection:AuxIn/USB (short press); Enter into
the U disk may not be read.
or select sound effect mode (long press).
3 VOLUME+－ Volume up.
Warnings
4 VOLUME-－ Volume down.
225
5 1/RND－ Radio preset key 1;Random Longpress (radio): Search the high-frequency 3 Modulation of audio/sound effect.Press
play switch (USB) mode. channels manually. SRC/SOUND to enter into the sound effect
6 2－ Radio preset key 2; 13 BAND－ Selection of radio frequency. setting mode, and select an option that you
7 3/RPT－ Radio preset key 2;Repeat 14 AST/SET－ Store channels automatically want to adjust.
play switch (USB mode). (short press);Enter/exit setting interface (long Press VOLUME+/- key shortly to adjust the
8 4/D▲－Radio preset key 4;Previous press). setting of selected audio mode:
catalog (USB mode). 15 USBPLUG－USB plug. ● BASS (low pitch) (-7,+7);
9 5/D▼－Radio preset key 5;Next catalog 16 AUXIN－Standard audio input slot. ● TREBLE (high pitch) (-7,+7);
(USB mode). Function of audio ● BAL (volume balance of left and right)
10 6/SCAN－ Radio preset key 6;Tracks 1 Startup and shutdown.The audio can be (7-,-0-,-7);
browsing switch (USB mode). turned on and turned off by pressing PWR ● FADER (front and rear loudspeakers
shortly, which short press stands for turning on control) (_7_-,-0-,-ˉ7ˉ);
11 － Short press (radio):Search
and long press stands for turning off under ● LOUD (OFF, LOW, MID, HI).
low-frequency channels automatically; Short
boot-strap state. ● Enter into sound effect mode
press (USB device): Select the previous track;
2 Volume.Press the VOLUME+/- to adjust (BASS-TRE) Select preset sound
Long press (radio): Automatically search
volume. Please make sure that you can still effects:
low-frequency channels.
hear traffic signals (such as hooter and alarm (BASS-TRE,FLAT,JAZZ,VOCAL,POP,C
12 － Short press (radio)Search the
whistle etc.). LASSIC,ROCK）。
high-frequency channels automatically;Short
Under boot-strap state, mute function can be After selection, the sound effect you selected
press (USB device): Select next track;
achieved by pressing PWR/MUTE shortly. will be displayed on the display screen, for
226
example JAZZ; after about 5 seconds, display
screen will automatically return to last
operation mode.
Attentions
Only ―BAL‖, ―FADER‖ and ―LOUD‖
available when the sound effects are not the
―BASS-TRE‖.
Radio function
1 Press BAND, select RADIO state, press
BAND again to select needed waveband.The
waveband can be switched among FM1, FM2,
AST, AM1 and AST. The system will display
selected waveband.
2 Channel automatic searching.Press to
tune to low-frequency channel.Press to
tune to high-frequency channel.
3 Searching sensitivity (only during FM
waveband).
You can switch between local/remote modes. Not 6 channels are all available sometimes.
See ―LO/DX‖ item in the ―Setting‖. 6 Preset channels (1-6).Store the channels in
4 Manual tuning.After long press or the preset keys manually.6 channels can be
stored on each waveband with the preset keys
to switch to manual tuning mode, you can tune
(1-6).
manually to the frequency you want to hear.
Find the channel you want, press the needed
After that, it will automatically return to
preset key for 2 seconds at least. When a beep
―Automatic Channel Locking‖ mode after
comes out and then the channel is stored in.
several second.
7 Recall the preset channels.Press the
5 AST.FMAST wave band can store 6 the
needed preset keys (1 to 6) and the preset
strongest FM channels, or AMAST wave band
channels shall be back.
can store 6 the strongest AM channels.When
Play in USB mode
AST is used, the channels stored in FMAST or
There is a USB interface for the radio and tape
AMAST shall be covered originally.
player available for connecting with U disk or
Press AST for automatic storage and the CD
portable media player.
Player becomes silent after making a beep and
1 File decoding instructions.
then the displayer starts to flash.After hearing a
● Available for the audio file with a suffix of
beep again, the storage is completed. The
*.mp3 or *.MP3
channels are stored in the preset keys 1-6 and
● Available for the 32Mbyte-4G USB
the displayer stops flashing.
storage device taking flash memory as storage
227
medium.
● Available for the USB storage device
partitioned with FAT 16 and FAT 32 NTFS.
● Available sampling rate range: 8k, 16k,
32k, 11.025k, 22.05k, 44.1k, 12k, 24k, 48kh.
● Available bit rate: 8k-4320kbps, VBR
(MP3PRO).
2 Device connection.Insert the USB storage
device into the standard USBPLUG, press SRC
to select USB mode and the words ―USB‖ shall
display on LCD.
Caution
The radio and player needs to search MP3
files initially; waiting time ranging from
several seconds to more than ten seconds is
needed for USB with different storage
capacity and size of stored file. In this
period, please don‘t remove the USB due to
hurry.
3 Play.Sound effect mode (if selected), No.
of track which is being played in USB, played
time. As all the tracks come to the end of
previous folder, it shall automatically skip to
the first MP3 file of next folder in sequence.
4 Previous and next track playing.Press
key or key to select last/next song
5 Random play.Short press RND to enter or
quit random play mode.
6 Repeat play.Short press RPT to enter or
quit the mode of repeat play.
7 Scan play.Short press SCN during the
playing, and each track shall play for the first
10 seconds and come back to the normal
playing state with a second pressing on SCN.
8 Select the previous and next folder.Short
press D▲ to select the previous file and press
D▼ to select the next file.
Caution
● Do not remove the U disk as the files of
which are playing, it may cause damage to
your files and it is better to insert and pull
out the U disk when the power is off.
● When the power is cut off under USB
playing mode and then the U disk is
removed; the ―USBERR‖ shall be displayed
when the power is on next time, which is
normal phenomenon without being worried
about.
● Try not to connect extension cord into
the USB interface, as USB agreement has a
high requirement on the length, impedance
and signal time-delay of the cable,
otherwise, it may cause the U disk not to be
read.
Warnings
228
● The USB is not available for charging press SRC, it will display USBMP3 and play 2 Drive-by-wire function of steering wheel.

any external equipment (such as: charging it directly; press SRC key again, it will Function of VOLDOWN-volume down.

for cellphone). display AUXIN and play audio source in Function of VOLUP-volume up.

● The USB is not available for other AUXIN directly.Press SRC, return back to Function of SEARCHUP-radio mode.

storage devices except U disk (such as: USB play.If the USB is connected without Short press: Search the channel to the

mobile HDD). connecting AUXIN, press SRC, it will high-frequency automatically; Long press:

● For more details, please refer to display USBMP3 and play it directly.Press Search the channel to the high-frequency

operating manual provided with the vehicle. SRC again, display NOAUX, and return manually.Short press in Disc/USB state: Select

AUXINInterfaces back to play USB.If AUXIN is connected the previous track; Long press: Fast forward

Audio signal interface.Standard audio interface without connecting USB, press SRC, it will function.

with the diameter of 3.5mm shall be reserved directly play audio source in AUXIN; Function of SEARCHUP-radio state.

for the host; the user can connect to audio play pressing SRC again, it will display NOUSB Short press: Search the channel to the

device with corresponding audio adaptor.After and return back to AUXIN play. low-frequency automatically; Long press:

connecting to audio device, press SRC mode to Introductions of the functions of steering Search the channel to the low-frequency

select AUXIN mode.Under AUXIN mode, user wheel keys manually.Short press in Disc/USB state: Select

can adjust the volume through volume knob. 1 When setting the REMOTE in initialize next track; Long press: Fast backward

settings options as Y state, the function is to function.

Caution
turn on the drive-by-wire function of steering Function of MODE-short press: Audio source
Audio source selection:Under AuxIn/USB
wheel; when setting as N state, the function is selection;
mode, if the USB and AUXIN are connected,
turned off. Long press: Shutdown.
229
Function of MUTE-mute.

230
Initialize settings of CD/MP3 radio and tape player
You can change the initialize settings of the machine according to your preferences.

Press on SET for at least 2 seconds to enter into SETUP menu: Press or to select the options that you want to change; rotate the volume knob to

change the setting; after about 1 minute of your last operation, the machine will exit SETUP mode automatically.

Options[setting SET] Usage

Options ( or )

REF [5-23] Adjust the initial volume for starting up with knob.
FM [06,12,18] Select the number of FM storage channel.
AM [OFF,ON] Open/Close AM.
AM [06,12] Select the number of AM storage channel.
TUN [AUTO,MAN] Automatic/manual search and switch of radio status.

SRCH [LO,DX] If you want to search the channel with strong frequency only during automatic search, select ―LO‖.
PHONE [NO,LO,HI] NO- cancel the phone mute function; LO- phone mute function is effective under low level of 0V.HI-
phone mute function is effective under high level of 12V.
REMOTE [Y,N] Open/close the drive-by-wire function of steering wheel.

231
CD/MP3 radio and tape player inspection before maintenance
If you think some functions of your vehicle audio is failed, please carefully read the operation instructions in operating manual and inspect according to
following table before sending the vehicle for repair, which can help you clear faults.

Phenomenon Possible causes and solutions

The host doesn‘t work or display. Take out the host from the instrument panel to inspect the fuse and connector of host and vehicle.
The host works with no sound or low Turn up the volume to inspect the setting of right and left balancing of horn.
sound.
The machine is slightly hot. Normal heating for machine operation.
Poor radio effect. Check whether the antenna is fully unfolded and whether it is correctly connected (Whether negative
electrode is grounded).
Check whether the antenna amplifier in the vehicle is damaged.
Please tune manually if the signal of the channel needed is too weak.
Audio files that cannot be played in Please verify that this file is MP3 format. This mode doesn‘t support any other audio formats except MP3.
USB device.

When the USB playing MP3 songs, the Due to the extensive sources of MP3 songs and lack of unified standard, it may be caused by different
volume has a fluctuation of up and volumes when compressing songs. At this time, please adjust the volume knob by yourself.
down.
When the USB playing, the songs have It may be caused by different formats of songs during compression.

232
intermittent pauses.
Songs in USB storage device cannot be Please ensure that the storage partitioned mode of the memorizer is FAT16 or FAT32 when searching on the
read. computer; if not, it can be reset to the standard needed by this mode.
MP3 songs cannot be read from This mode only supports adaptor with single USB port.
all-in-one USB adaptor.
Shock-wave noise/noise. It may be caused by equipment or noise when recording original MP3 file; please paly with other player to
confirm whether it is caused by the machine.
The display screen displays ―NOCD‖ The CD is not put into.
accompanying with the sound of ―Hua‖; CD is oppositely put, damaged or polluted; CD type is wrong;
The display screen displays CD is damaged or polluted.
―CDERROR‖ with the sound of ―Hua‖;
Volume distorts during playing.

If the faults still cannot be eliminated, please send the machine to maintenance service station for maintenance.It is strictly prohibited to disconnect the
machine arbitrarily for self-maintenance.

233
DVD navigation system(if equipped)
The machine can provide users with functions
of radio and CD paly and navigation
information system; please refer to operating
manual provided with vehicle for specific
operations.

Antenna
Antenna locates at the top left corner of outside
of cab to provide wireless signal for radio and
player.

234
 current coverage 8 meters
Vehicle-mounted Bluetooth system
Standby (2.0-2.1)mA (general)

Description of vehicle-mounted Bluetooth current Radio-freque -80dBm@0.1%

System Operating Working (-40°-80°)C ncy BER

Vehicle-mounted Bluetooth system is optional. environment temperature sensitivity

It adopts independent vehicle Bluetooth hands al Relative (10-90%）RH Radio-freque 0dBm

free system for truck without air bag restraint requirement humidity ncy output

system to be convenient for driver answering Storage (-40°-105°)C power

calls when driving. temperature Audio 128 bits

Table of technical characteristic Bluetooth V2.0,ClassII encryption

version
Item Parameter Protocol of HS/HF LED indicator light

Power Nominal DC24V Bluetooth Model 1 － Blue indicator lamp remains

voltage Audio-freque Signal (2.4-2.48)GHz bright;

The DC (12-32)V ncy and frequency of Model 2 － Blue indicator lamp remains slow

fluctuation radio-freque radio-freque flashing;

of the input ncy ncy Model 3 － Blue indicator lamp remains

voltage characteristic Radio-freque 10 meters (ideal quick flashing , which represents matching

Working (2.7-30)mA ncy signal environment);6- status;

Model 4 － Indicator lamp turns off, which
235
represents power off. Key pressing ways
1 Click press: Press on the key and release it
Key functions within 1 second.
2 Long press: Press on the key and release it
within 2 seconds.
3 Super-long press: Press on the key and
release it within 4 seconds.
Operation of vehicle-mounted Bluetooth
system
Power on / power off
1 Power on: After opening by the vehicle
key, hands free equipment is in power off
status; it can be powered on by long pressing

LED 指示灯 LED indicator lamp any key.

2 Power off: When the equipment is under

1 Multi-function key power on status, it can be powered off by long

2 ―+‖ key, volume up (volume range: pressing multi-function key.At the same time,

1~10) the equipment will enter into power off status

3 ―-‖ key, volume down (volume range: after closing the vehicle key.

1-10)
236
 Function Bluetooth handfree Operating methods LED display
Power on Power off status Long press of any key LED model 1
Power off Any status under power on Super-long press of multi-function LED model 4
key

Matching
1 When one phone with Bluetooth function
needs to be connected to hands free equipment
for calls, the phone must have been matched
with hands free equipment (only one time) and
must in connecting status.The purpose for
matching is to exchange approval information
between phone and hands free equipment for
establishing further connection.
2 The hands free equipment can store the
information of 8 matched phones; if the ninth
phone is matched with the equipment, the
information of the first phone will be overlaid.
3 Enter matching:
● When hands-free equipment is started and
non-connected, it will make a ―Di Di Du‖
sound for long pressing ―+‖ key (exceeding 2
seconds), which means it enters into matching
status.
● Pick up the phone, open the Bluetooth to
search new equipment; and all searched
Bluetooth equipment will be displayed in
phone list.Select ―BTHF351‖ Bluetooth
equipment, then enter the password ―0000‖,
and confirm matching.Finally, make Bluetooth
connection according to phone prompt.(Above
actions are provided by phone, which shall be
operated according to phone prompt).
● If normal, hands free equipment of vehicle
Bluetooth will make ―Di‖ sound, which
represents successful connection.
4 Exit matching: When hands free
equipment is under matching status, the
equipment can exit matching status by long
pressing ―+‖ key.

237
 Function Bluetooth handfree Operating methods LED display
Enter the matching status Standby (not connected Long press the ―＋‖ button LED model 3
with cellphone)
Exit the matching status Matching status Long press the ―＋‖ button LED model 1
Hands free-matching with phone Matching status Completion of matching according to phone manual with LED model 2
the recognition code of ―0000‖‖
Connection between hands-free Standby (not connected Initiating connection from phone by click pressing the LED model 2
equipment and phone with cellphone) multi-function key or according to phone manual
Disconnection Standby (Bluetooth Initiating connection from phone by long pressing the key LED model 1
connection status) or according to phone manual

238
Connections
When one phone has matched with the hands
free equipment, it can be directly connected for
using again.
When hands free equipment is under
unconnected and standby status, hands free
equipment will try to connect with the last
matched phone by pressing the multi-function
key.
1 Automatically connect
● After power on hands free equipment, it
will try to connect with the last connected
phone, which will last for 1 minute or end after
successful connection.No operation will be
made for having no connection with any
phone.
● The Bluetooth radiation scope of this
hands free equipment is 10 meters; when the
connected phone is more than 10 meters away
from the hands free equipment, the hands free
equipment will automatically disconnect with
phone.If it returns to the scope of within 10
meters, the vehicle hands free equipment will
identify whether it is the phone connected last
time.If so, it will automatically
connect;Otherwise, it will not connect.This
automatic connection process will last for 1
minute or end after successful connection.
● For verifying whether vehicle hands free
equipment is connected with current phone,
you can check the LED lamp of the product; if
the blue indicator lamp is on, which means that
the connection is established.
2 Disconnection: If one phone has connected
with the hands free equipment and been in
standby status, the Bluetooth connection
between them can be disconnected by long
pressing multi-function key.Or it can be
disconnected from phone according to the
prompts of phone.
Call
1 Answering calls.When there is a call, the
ring tone of phone can be sent through speaker;
and the call can be answered by pressing
multi-function key.
2 Prior answer.When Bluetooth equipment
and phone are connected; the call can be
answered by phone for setting phone as the
prior answer equipment. Under this condition,
the call can be directly transferred to the phone
without switching through phone.The call also
can be answered through Bluetooth equipment,
which is convenient for driver answering call
when he/she is not in vehicle and Bluetooth
equipment is connected with phone.
3 Call rejection.When there is a call; it can
be rejected by long pressing multi-function
key.
4 End the call.After the communication is
over, the call can be hung off by pressing
239
multi-function key.
5 Re-dial.Under standby status (connected
with phone), the number that dialed last time
can be re-dialed by pressing multi-function
key.

240
 Function Bluetooth handfree Operating methods LEDdisplay
Answer call Incoming telegram(Bluetooth connection Click press the multifunction key LED model 2
status)
Call rejection Standby (Bluetooth connection status) Super-long press of multi-function key LED model 2
End the call Connected status click the multifunction key LED model 2
Re-dial Standby (Bluetooth connection status) click the multifunction key LED model 2
Voice dialing Standby (Bluetooth connection status) Long press the ―－‖ button LED model 2

Cancel voice dialing Under voice dialing Click press the ―－‖ button LED model 2
Volume up Connected status Click press the ―+‖ key LED model 2
Volume down Connected status Click press the ―－‖ button LED model 2
Mute Connected status Press the ―－‖ button and the ―＋‖ button at the same LED model 2
time
Exit mute Mute status Press the ―－‖ button and the ―＋‖ button at the same LED model 2
time

241
 Call switch between hands free equipment free button
Volume adjustment and phone equipment
1 Volume up 1 When calling with Bluetooth hands free to phone)
● Under the connected status, call volume equipment, the call can be transferred from Phone Connect Long LEDmodel
can be increased by pressing ―+‖ key. hands free equipment to phone by long transfer(fr ed status press the 2
● Volume will be increase for 1 level by pressing ―-‖ key. om phone ― － ‖
pressing ―+‖ key once.The volume can be 2 Under the connected status, the call can be to hands button
increased gradually by continuously or long transferred from phone to hands free free
pressing ―+‖ key until releasing the key or equipment by long pressing ―-‖ key, if equipment
reaching up to the maximum volume. connection has been established between )
2 Volume down: phone and hands free equipment. Warning
● Under the connected status, call volume ● Only power supply and interface
can be reduced by pressing ―‖ key. Function Bluetoot Operati LEDDispl matched with the Bluetooth hands free
● Volume will be reduced for 1 level by h ng ay equipment can be used. The company will
click pressing ―‖ key once. handfre methods not be responsible for damages caused by
3 Mute.Under the connected status, pressing e using other power supplies and interfaces.
down ―-‖ key and ―+‖ key at the same time, the Phone Connect Long LEDmodel ● Please pay attention to the local laws
microphone can be muted; mute can be transfer(fr ed status press the 1 and regulations on using phone and hands
cancelled by pressing down ―-‖ key and ―+‖ om hands ― － ‖ free equipment at the driving places.When
key again.
242
driving, please always keep absorbed; if
required by driving terms, the driver shall
leave the lane and stop the vehicle when
dialing and answering call.
● Children are prohibited having fun with
Bluetooth hands free equipment for
asphyxiation hazard being caused by
dismountable components in the equipment.
● When abandoning Bluetooth
equipment, it shall be prudently thrown and
reused according to local environmental
regulations; and it cannot be handled as
general household garbage.

243
 ● Parking sensor only is a reverse driving velocity/2
Parking sensor
assistant and cannot be used to reduce the 障碍物 Barrier

General attention of driver. Self-detection function

Parking sensor system is a kind of radar ● If the volume of audio is too high, the When engaging reverse gear, parking sensor

detection system installed on the bumper bar at alarm of buzzer will not be heard. will conduct self-detection:

the rear part of vehicle.When driving backward Operating principle 1 If the function of sensor is normal, buzzer

or parking in narrow parking space, the parking Ultrasonic distance measuring will ring for one time.

sensor system installed at the rear of the Through sending and receiving ultrasonic wave, 2 For dysfunction of sensor, the buzzer will

vehicle shall be used to detect whether there is we can calculate the distance from barrier with ring for 3s, and then alarm the wrong position

obstacle at the rear of the vehicle and the the propagation velocity of ultrasonic wave and according to the priority; for normal function,

distance from obstacle and to prompt driver time difference of sending/receiving. sensor will continue to work.

with sound; thus, it can help driver to park 3 For dysfunction of sensor, buzzer will ring

vehicle safely and easily to avoid collision. for one time.

4 For dysfunction of sensor, buzzer will ring
Warning
for two times.
● When equipped with parking sensor,
超声波传感器 Ultrasonic sensor 5 For dysfunction of sensor, buzzer will ring
please carefully read its instructions before
距离=发、收时间差 Distance= time for three times.
using.
*音速/2 difference of 6 For dysfunction of sensor, buzzer will ring
● For not following the instructions to use
sending/receiving*sound for four times.
it, it may cause death or serve injuries.
Dysfunction: Body damage or wiring error or
244
disconnection of SENOR. B段 Stage B from the rear middle controller.
Detection range and alarm methods of C段 Stage C ● Vehicle under backup status at short
controller D段 Stage D range:It will enter the detection range of
1 When controller detecting effective When obstacle is detected by controller, the parking controller if there is a telegraph pole
obstacle within detection range, the buzz will response methods of controller are as followed: which is 50cm away from the rear middle
send different alarm according to the distance controller and pedestrians are 30 cm away
from the obstacle.The detection distance of Subsection Distance to Response methods from the both sides of the vehicle body.
middle parking controller is (0-180) cm; and its obstacle of buzz D stages According to objects‘ reflection principle to
alarm sound is divided into 4 stages. The D 180-150 Buzz send long ultrasonic wave, whether controller can receive
detection distance of middle parking controller intermittent sound the reflected wave is related to the angle, size,
is (0-90) cm; and its alarm sound is divided C 150-90 Buzz send surface materials and distance of reflecting
into 2 stages intermittent sound surface.Obstacles of following types are
2 Ultrasonic wave sent by controller has B 90-60 Buzz send rapid difficult to be detected.
certain detection range; following figure is the intermittent sound 1 Wire entanglement, fence, rope and other
detection range commonly used controllers A Within 60 Buzz long blows fine objects.

3 Detection scope:
● Vehicle under backup status:It will enter
the detection range of parking controller if

A段 Stage A there is a telegraph pole which is 80cm away 2 Small stones which is too low on the road

245

3 Fluffy objects, such as cotton and sponge,
snow and other objects that can absorb sound
wave.
4 Controller surface is frozen or stained with
soil, dust and snow.
5 Similar objects as shown in following
figure.
For above wrong judgment, the possibility of
wrong judgment has been reduced through
handling by hardware and software to the great
extent.
Wrong alarm
Under the following conditions, buzz may
make wrong alarm:
1 When driving or backing up in low speed
on the concavo-convex road, gravel road and
grass.
2 When being equipped with wireless or
antenna with super large power output, same
frequency interference may be caused when the
frequency of sound wave (or harmonic wave)
generated by it is close to the working
frequency of controller.
3 Wrong alarm may be caused when trumpet
of other vehicles, engine sound and gas brake
sound of motorcycle is close to controller and
sound frequency is close to working frequency
of controller.
System functions
1 Automatic inspection of the system. When
the system is power on, controller system will
automatically inspect whether all controllers
are in good condition.When everything is good
condition, buzz will ring for one time, which
means that automatic inspection is ok.Only
when the gear is in R position, the parking
controller system will enter into detection
status.If one or several controllers are damaged
or in poor connection, buzz will ring for
246
twice.When detected damage and poor controller detector is (low water pressure). maintenance service station.
connection is NG, other controllers in system adhered to snow or If there is no snow or soil on controller and
will enter normal working condition. mud? controller is not frozen, and there is no obstacle
2 Normal usage function: Whether controller Spray warm water on when backup, please contact with professional
● When the gear is in R position, the parking surface is frozen? the controller for maintenance service station for rapid ring of
controller system will enter working state. thaw. buzz.
● When controller system detecting effective Whether the vehicles Parking controller ●
obstacle within detection range with normal are stopped for long cannot work for Maintenance
work, the buzz will send different alarm time in hot or cold temperature higher Please keep controller surface clean. If the
according to the distance from the obstacle. weather? than 80 ℃ or lower controller surface is covered with soil and dust,

than -40℃. please wipe it with cloth or wash it clean with

Simple breakdown maintenance Whether there is large The controller makes water (low water pressure).
If it does not give out alarm even approaching area of smooth wrong judgment due
Warnings
to the obstacle, please first check the following surface (such as glass to strong reflection of
● It is prohibited to wash controller with
points: wall) at the rear area smooth surface to
high-pressure water gun directly facing it.
Places needed to be Solutions are: of obstacle (within the ultrasonic wave.
● Please don‘t extrude or impact
checked detection range of
controller surface.
Whether the upper Wipe it with cloth or controller)?
surface of the wash it with water If it cannot be solved by checking all above
points, please contact with professional
247
Technical parameter list

Engine parameters list

FotonCommins engine
Series Model Mode Delivery Rated Maximum torque/ Idling(r/min) Emission
capacity (L) power/speed rotating
(kW/rpm) speed(Nm/rpm
ISGe3-330 243/1900 1700/1000
10.5
ISGe3-350 257/1900 1800/1000

ISGe3-380 279/1900 2000/1000 China III

ISGe3-400 Straight, 6-cylinder, 11.8 294/1900 2100/1000
ISGe3-430 supercharged and mid-cooling 316/1900 2200/1000
ISG ISGe4-330 and four-stroke direct-injection 243/1900 1700/1000 600-800
10.5
ISGe4-350 engine 257/1900 1800/1000
ISGe4-380 279/1900 2000/1000
China IV
ISGe4-400 294/1900 2100/1000
11.8
ISGe4-430 316/1900 2200/1000
ISGe4-460 331/1900 2300/1000

248
ISGe4-490 360/1900 2300/1000

249
Wheel alignment parameters

Front axle model Bias tyre Radial tyre Front axle model Bias tyre Radial tyre
toe-in toe-in (mm) toe-in toe-in (mm)
(mm) (mm)
H4300170035A0 H4300170040A0

H4300170036A0 7.5t drum-type H0300170017A0

9t drum-type dual
H4300170042A0 single front axle H4300170012A0
front-axle
H4301010011A0 H4300170013A0
H4301010012A0 H4300070001A0
H0300170021A0 H4300070002A0
3±1 0±1 3±1 0±1
H4300170005A0 H0300170005A0
7.5t disk-type
H4300170001A0 H0300170006A0
7.5t drum-type single front axle
H0300170013A0 H4300170002A0
single front axle
H4300170004A0 H4300170003A0
H4300170008A0 H4300170014A0
H0300170023A0 H4300170015A0

250
Front axle model Bias tyre Radial tyre Front axle model Bias tyre Radial tyre
toe-in toe-in (mm) toe-in toe-in (mm)
(mm) (mm)
H4300170034A0 H4300170009A0
H4300170016A0 H0300170008A0
7.5t disk-type
H4300170017A0 H4300170009A0
dual front axle 6.5t disk-type
H4301010010A0 H4300170029A0
single front axle
H4301010003A0 H4300070030A0

H0300170021A0 3±1 0±1 H4300070037A0 0-2 0±1

H4300170022A0 H0300170038A0

7.5t disk-type H4300170006A0 H0300170025A0

6.5t disk-type
single front axle H0300170027A0 H4300170026A0
single front axle
H4300170028A0 H4300170006A0
H4300170008A0 H4300170007A0

251
Front axle model Bias tyre toe-in Radial tyre Front axle model Bias tyre toe-in Radial tyre
(mm) toe-in (mm) (mm) toe-in (mm)
H4300170018A0 H4300170023A0
6.5t
H4300170019A0 H0300170005A0
drum-type 5t
H4300170020A0 H4300170006A0
dual disk-type
H4301010004A0 H4300170007A0
front-axle dual
H4301010005A0 H4300070002A0
front-axle
H0300170031A0 0-2 0±1 H4300070043A0 0-2 0±1

5t H4300170032A0 H0300170044A0

drum-type H4300170033A0 5t H0300170013A0

single H0300170007A0 drum-type H4300170003A0
front-axle H4300170010A0 dual H4300170004A0
H4300170011A0 front-axle H4300170001A0

252
Maximum gradeability

Type of vehicles Drive mode 4×2 6×2 6×4 8×4

Cargo-carrying motorcar Series / / / BJ1319Series

Maximum total mass(kg) / / / 31000

Maximum gradeability(％) / / / 25
Dump trucks Series / / BJ3259Series BJ3319Series
Maximum total mass(kg) / / 25000 31000

Maximum gradeability(％) / / 25 25
Motor tractor Series BJ4189Series BJ4259Series BJ4259Series /

Maximum train total mass(kg) 43000 46000 49000 /

Maximum gradeability(％) 25 20 19 /
Special vehicle (mixer truck, pump Series / / BJ5259Series BJ5319Series
truck) Maximum total mass(kg) / / 25000 31000

Maximum gradeability(％) / / 25 25

253
Oil fluid filling volume

Lubricating oil shall be prudently selected according to lubricating oil table; it is very important to select lubricating oil viscosity according to
environment temperature.For oil viscosity of supporting diesel engine for Auman heavy truck, please refer to following table.

Multiple-grade oil Single-grade oil

Note:
① Generally, 15W/40 is adopted for lowest environment temperature not lower than -10℃.
② Engine oil of different grade is prohibited to be mixed.
③ Multi-grade oil shall be given priority.
④ Multi-grade oil has straight wet curve, which can guarantee good lubrication within the low
temperature and high temperature scope with high lubrication requirements.

254
Table of oil filing quantity
In order to make your vehicle have best performance and longest service life, lubricating oil, lubricating grease, engine oil, and diesel oil, cooling
liquid and post-processing fluid shall be selected according to above figure and following table.The lubrication cycle and warranty period for vehicle in
the maintenance cycle table of the instruction are based on using recommended lubricating oil.

Recommended lubricating oil, lubricating grease, engine oil, diesel, cooling liquid and post-treatment fluid
Parts Recommended oils Filling volume (liter)
Cummins engine is required to use CH-4 or above; Natural gas engine adopts
Diesel engine oil pan ISG engine is about 30L.
special engine oil for natural gas.
Shaanxi Gear (Fast):13L for 9-gear
box15L for 12-gear box, 19L for
GL-5 grade, 85W/90 heavy duty gear oil for automobileAutomatic transmission
Transmission 16-gear box.
shall be assigned by manufacturer.
Etopn:17L for 13-gear box, 13L for
Etopn automatic transmission
Power steering gear Hydraulic automatic transmission fluid AYF-Q/SHO38.501. 4.5L。
It shall be filled to not less than 0.5 L
Clutch liquid container Synthetic brake fluid JQ3－GB10830。
of oiler mark level

Cab tipping pump GB11118.1 low temperature anti abrasion hydraulic oil L-HV32. 0.6L。
Bearing of front wheel
General purpose lithium lubricating grease of vehicle One third of the cavity.
(each side)

255
 Drive shaft center
No.2 or 3 lithium base grease for common use As needed
supporting bearing
Engine pump
Clutch fork
Driving universal joints
Slide sleeve of
No.2 or 3 lithium base grease for common use As needed
propeller shaft
153 and 457 balance
shaft and leaf spring
axis pin
Lubricant place of
general lubricating General purpose lithium lubricating grease of vehicle As needed
grease (grease fitting)
High-quality neutral ethylene glycol based antifreezing solution can be used with its
It shall be filled to the scribed line of
freezing point 10℃ lower than lowest local temperature.
Cooling liquid auxiliary water tank as demand
Grade -25 antifreezing solutions can be used at South China all the year round and
(antifreezing solution) The filling quantity of ISG engine is
North China in summer, spring and autumn.
about 35.5L.
Grade -30 to Grade -45 antifreezing solutions can be used at North China in winter.
Main reducing gear of GL-5 grade, 85W/90 heavy duty gear oil for automobile(GL-) Rear axle:11L (153 axle), 14L (457

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 rear drive axle axle), 12L (468 axle), 16.2L (469
Main reducing gear and axle), 15.4L (485 axle), 14L (Benz
inter-axle differential of axle) and 18L (STR axle).
middle drive axle Intermediate axle: 13L (153 axle),
Wheel reducer(each 16L (457 axle), 14L (468 axle), 20.5L
side) (469 axle), 15.4L (485 axle), 23L
Balance shaft of double (Benz axle) and 16L (STR axle).
rear axle suspensions
Summer: Grade 0 high-quality light diesel oil (GB19147);Winter: Grade -10, Grade
-20 and Grade -30 high-quality light diesel oil (GB19147);The environment
temperature is lower than -30℃;Grade -35 high-quality light diesel oil As needed to fillFuel tank capacity of
Diesel fuel tank
(GB19147);It shall be selected according to the service environment of diesel 450L, 700L, 800L, etc.
engine:The condensation point of diesel shall be 10℃ lower than lowest service
temperature.
As needed to fillCapacity of 35L,
Urea tank 32.5% special post-processing liquid of urea solution for AdBlue automobile
80L, etc.

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Tyre pressure meter

Tyre specification Level Rim Load carrying capacity (kg/tyre) Inflation pressure （kPa）
Single tyre double tyre Single tyre double tyre

11.00-20 12 8.0 2725 2350 600 530

14 3000 2650 700 630
16 3350 2900 810 740
18 3650 3150 910 840
12.00-20 14 8.5 3250 2800 630 560
16 3550 3150 740 670

18 3750 3350 810 740

20 4000 3450 880 810
11.00R20 12 8.0 2725 2575 620
14 3000 2725 720
16 3350 3075 830
18 3550 3250 930

12.00R20 14 8.5 3250 3000 660

16 3550 3250 760
18 3750 3450 830

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 20 4000 3650 900
11R22.5 12 8.25 2500 2360 620
14 2800 2650 720
16 3000 2750 830
12R22.5 12 9.00 2725 2575 620
14 3000 2725 720

16 3350 3075 830

18 3550 3250 930
295/80R22.5 16 9.00 3350 3075 830
18 3550 3250 900
315/80R22.5 14 9.00 3150 2900 660
16 3450 3150 760

18 3750 3450 830

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Power meters of lamps

Name, quantity, power and model of lamp

Types Name Quantity Bulb rated power (W) Model
Front combination lamps Front headlamp Passing light2 Passing light70 Passing lightH1

Distance light2 Distance light70 Distance lightH1

Front steering lamp 2 21 P21W
Front position lamp 2 5 W5W
Daytime running lamp 2 About 2.1 LED
Front fog/steering combination lamp Front fog lamp 2 70 H1
Cornering lamp 2 21 P21W

Side steering lamp 2 21 P21W

Side marking light 4 5 W5W
Rear lamp 1 70 H1
Front clearance lamp 2 5 W5W
Step lamp 4 5 W5W
Speed lamp 3 21 P21W

Headlamp 2 10 R10W
Reading lamp 2 10 R10W

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Night lamp 2 1.2 A5043VG
Berth lamp 2 10 C10W

File cabinet headlamp 3 10 C10W

Clearancelamp 2 10 R10W

Steering lamp 2 21 P21W

Brake light 2 21 P21W
Rear combination lamp
Rear position lamp 2 5 R5W
Rear fog lamp 2 21 P21W
Backup lamp 2 21 P21W
Side marking light 2 Share R10W with clearance lamp
License plate lamp 1 (only for left side) 5 R5W

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Schematic diagram of lighting device and signal device 2 Front position lamp
3 Steering lamp
4 Low beam light
5 Daytime running lamp
6 Cornering Lamp
7 Front fog lamp
8 Front clearance lamp
9 Backup lamp
10 Rear fog lamp
11 Rear position lamp
(combined with rear
reflector)
12 Rear clearance lamp
13 Rear steering lights
14 Brake light
15 License plate lamp
16 Side steering lamp
17 Side marking light
18 Side reflex reflector
1 High beam light
19 Rear lamp
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Accessory

Break principles diagram

263
Electrical principles diagram

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H-AUMAN-S-SM-1-G-14-09

Foton Daimler Automotive

Company name: Beijing Foton Daimler Auto Co., Ltd.

Company address: No. 21,East Hongluo Road, Huairou District, Beijing
Postal code: 101400
Customer call service center: 4008000977

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