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Customized Parts Catalog for Engine Model

QSB4.5 CM850
CONSTRUCTION

Prepared Specifically for:

SENNEBOGEN MASCHINENFABRIK
GMBH

Engine Serial Number: 21950402


Customized Parts Catalog for Engine Model

QSB4.5 CM850
CONSTRUCTION

Prepared Specifically for:

SENNEBOGEN MASCHINENFABRIK
GMBH

Engine Serial Number: 21950402

Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202
Copyright姝 2008
Cummins Inc. Bulletin No.21950402 Printed in U.S.A.
Cummins Inc.
New Parts Warranty
Midrange

COVERAGE
PRODUCTS WARRANTED
This warranty applies to New Parts marketed by Cummins for its A, B, and C Series engines. It applies anywhere in the world where
service is available through a Cummins distributor or A, B, and C Series dealer.*
COVERAGE
This warranty covers any failures of parts on or after December 1, 1986, which result, under normal use and service, from defects
in workmanship or material (Warrantable Failures). The coverage extends six months from the date of first installation.
This warranty continues to all subsequent Owners until the end of the period of coverage.
CUMMINS RESPONSIBILITIES
Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor
costs will be paid in accordance with Cummins published Standard Repair Time guidelines.
Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the
Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
OWNER RESPONSIBILITIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the
date of installation of the parts; (2) the engine serial number; (3) the engine miles, hours or kilometers of operation; (4) the parts
installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure.
Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance
Manuals.
Before expiration of the warranty, Owner must give notice to a Cummins distributor or A, B, and C Series dealer* of a failure
considered to be warrantable and deliver the engine to such facility for repair.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty
repairs except where such items are not reusable due to a Warrantable Failure.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable
Failure. Owner is responsible for non-engine repairs and for ‘‘downtime’’ expenses, cargo damage and all business costs and losses
resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
(In the United States, some states do not allow the exclusion or limitation of incidental or consequential damages relating to
Consumer Products, so the above limitation or exclusion may not apply to you.)
LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate
coolant or lubricants; overfueling; overspeeding; lack of maintenance of lubricating, cooling or air intake systems; improper storage,
starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel, or by water,
dirt or other contaminants in the fuel.
Except for fuel pumps, Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts
are warranted by their manufacturers and not by Cummins. This category of parts includes, but is not limited to: hydraulic pumps,
alternators, starters, fans, air conditioning compressors, clutches, filters, transmissions, torque converters, marine gears, air cleaners
and non-Cummins air compressors, engine compression brakes, and steering pumps.
Parts used in warranty repairs may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible
for failures resulting from the use of parts not approved by Cummins.
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that
consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.
THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS. CUMMINS MAKES NO
OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Page ii
Customer Service Information
This Customized Parts Catalog contains parts information for the following Cummins Engine:

Engine Data

Model Number QSB4.5 CM850


Serial Number 21950402
Shop Order Number SO5711
Build Plant DARLINGTON OPERATIONS
Build Date 23APR10
Fuel Pump Part Number 5256608
Fuel Pump Calibration
Engine Configuration Number D323001CC03
CPL Number CPL8755

Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.

This catalog was compiled using the most current information as of 30-SEP-10.

USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.
. Always specify engine model and serial number when ordering parts from this catalog.
. Continual product improvement causes the obsoletion and replacement of part numbers. Service Parts you
receive may not be the part number as those listed in this parts catalog.

Page iii
Page iv
Table of Contents

Page Page
No. No.

Agency Approval ...................................................... 4 Set, Lower Engine Gasket ..................................... 112


Air Heater Starting Aid ............................................. 3 Set, Upper Engine Gasket ..................................... 111
Air Intake Connection ............................................. 51 SOFTWARE,CALIBRATION .................................... 87
Air Intake Manifold ................................................. 53 SOFTWARE,CUS INTERFACE ............................... 16
Air Transfer Connection .......................................... 54 Starting Motor ........................................................ 91
Alternator ............................................................... 23 Starting Motor Mounting ......................................... 88
Alternator Mounting ................................................ 25
THERMOSTAT ........................................................ 20
Auxiliary Pump Mounting ....................................... 50
Torque Converter Oil Coole .................................... 95
Belt Tensioner ...................................................... 103 Turbocharger .................................................... 81, 83
Turbocharger Arrangement ..................................... 92
Cabin Heater Plumbing .......................................... 48
Turbocharger Plumbing .......................................... 97
Camshaft ............................................................... 72
Connecting Rod and Piston .................................... 71 Valve Cover Arrangement ....................................... 99
CONNECTION,WATER OUTLET ........................... 102 Valve Tappets ......................................................... 12
Coo Heater Starting Aid ......................................... 14 VENT,ENGINE COOLANT ...................................... 86
Crankcase Breather ............................................... 13 Vibration Damper ................................................... 15
Crankshaft and Bearings ........................................ 11
Water Inlet Connection ......................................... 101
Cylinder Block ......................................................... 9
Cylinder Head ........................................................ 75 Water Pump Drive ................................................ 105

Engine Control Module ........................................... 69 Option Number Index ............................................. A-1


Engine Oil Cooler ................................................... 59 Part Number Index ................................................. B-1
Etr Cnt Mdl Wrg Harness ...................................... 109
Exhaust Outlet Connection ................................... 110
Flywheel ................................................................ 45
Flywheel Housing ................................................... 31
Flywheel Housing Mounting ................................... 34
Flywheel Mounting ................................................. 46
Front Gear Cover ................................................... 47
Fuel Filter Location ................................................ 29
Fuel Filter Plumbing ............................................... 27
Fuel Plumbing ........................................................ 43
Fuel Pump ............................................................. 37
Fuel System Accessories ........................................ 41
Full Flow Oil Filter .................................................. 60
Incorporation Documentatio ...................................... 5
Injector ................................................................... 76
Injector Plumbing ................................................... 79
Lifting Arrangement .......................................... 55, 57
Lube Oil ................................................................. 62
Lubricating Oil Pump ............................................. 63
Oil Filler Arrangement ............................................ 65
Oil Level Gauge ..................................................... 61
Oil Pan ................................................................... 67
Paint ...................................................................... 89
PUMP,AUXILIARY .................................................. 49
PUMP,WATER ....................................................... 106
RATING,FUEL ........................................................ 38
Rear Gear Housing .................................................. 6
Rear Gear Train Mounting ...................................... 19
Rocker Lever .......................................................... 85

Page 1
Group No. 10.02 Air Heater Starting Aid Option No. AH9160

Page 2
Group No. 10.02 Air Heater Starting Aid Option No. AH9160
Ref
No. Part Number Part Name Req Remarks

AIR HEATER STARTING AID


OPTION AH9160 Air Heater Starting Aid

1 4896355 Retainer, Cover 1


2 3900625 Screw, Hex Flange Head Cap 1 M6 X 1.00 X 10
3 4940117 Screw, Hex Flange Head Cap 1
4941309 Aid, Starting 1
4 (4941308) Washer, Plain 1
5 (4934489) Rivet 3
6 (4938353) Housing, Starting Aid 1
7 (4938355) Element, Heating 1
8 (4938356) Element, Heating 1
9 4938357 Retainer, Element 2
10 (4938358) Spring, Leaf 2
11 (4938359) Washer, Insulating 2
12 (4938360) Washer, Insulating 1
13 (4938362) Washer, Plain 2
14 (4938364) Washer, Insulating 1
15 (4938370) Washer, Plain 2
16 (4940118) Retainer, Cap Screw 1
17 (4940119) Washer, Insulating 1
18 4941307 Adapter, Elc Connector 1

Page 3
Group No. 01.06.1 Agency Approval Option No. AP9510

Ref Part Number Part Name Req Remarks


No.
AGENCY APPROVAL
OPTION AP9510 Agency Approval

1 4996959 Dataplate 1

Page 4
Group No. 01.06.1 Incorporation Documentation Option No. AP9980

Ref Part Number Part Name Req Remarks


No.
INCORPORATION DOCUMENTATIO
OPTION AP9980 Incorporation Documentation
Certification Agency: European Commission
directive: 2006/42/EC
Additional Information: A letter of conformity is
supplied with the engine stating this product
meets the declaration of incorporation in
accordance with e.C. Machinery directive
2006/42/EC.
This engine meets the requirements of the
directives for machines which are to be
incorporated into a final product.
1 201351 Clamp, Wire Tie 1

Page 5
Group No. 01.06 Rear Gear Housing Option No. BB9131

Ref Part Number Part Name Req Remarks


No.
REAR GEAR HOUSING
OPTION BB9131 Rear Gear Housing

1 3918153 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 50


2 3901445 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 45
3 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30
4 3910495 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 30
4936423 Housing, Gear 1
5 3954616 Dowel, Ring 2
6 (4936420) Housing, Gear 1
7 (4929128) Insert, Threaded 2

Page 6
NOTES
Group No. 01.01 Cylinder Block Option No. BB9203

Page 8
Group No. 01.01 Cylinder Block Option No. BB9203
Ref
No. Part Number Part Name Req Remarks

CYLINDER BLOCK
OPTION BB9203 Cylinder Block
Cylinders: 4
High Speed Balancer: No water pump
location: Low
Crank Gear Material: Steel
Fuel Type: Diesel premium block: No tapped
fittings: Storm structural block: No thrust face:
180 degrees main bearing type: Standard
valves per cylinder: 4 rear gear train provision:
Yes front gear train provision: No
Front PTO Provision: Yes tappet diameter:
30mm block oil pan flange bolt pattern
spacing: 60mm block oil pan flange bolt
pattern width: 299mm block oil pan flange bolt
pattern quantity: 16 components included in
oil pan flange bolt pattern block: Yes rear gear
housing: Yes oil pump: No front gear cover:
Yes cast rear drive provision: No
Additional Rear Structural Member: No
threaded plug:
3678923 may be used in place of 3977851
3680420 may be used in place of 3977853
3089567 may be used in place of 3977854
3678873 may be used in place of 3977855
grounded stud ( 3936352) location: Fuel pump
side: Hole # 2008 exhaust side : Hole # 5025.
1 3936352 Screw, Hex Flange Head Cap 2
2 3902343 Dowel, Ring 2
3 3902460 Screw, Hex Flange Head Cap 9 M10 X 1.50 X 25
4 3949830 Screw, Round Head Cap 1
5 3970102 Stiffener, Cylinder Block
6 3977851 Plug, Threaded 1
7 3977853 Plug, Threaded 1
8 3977855 Plug, Threaded 1
4934322 Block, Cylinder 1 Serviced as 4955475
9 3900956 Plug, Expansion 2
10 3905401 Plug, Expansion 2
11 (3914035) Plug, Expansion 1
12 3927948 Screw, Hex Flange Head Cap 10
13 4983253 Bushing 2
3974157 Cap, Main Bearing 4
14 3900068 Dowel, Ring 2
15 (3974156) Cap, Main Bearing 1
3974159 Cap, Main Bearing 1
14 3900068 Dowel, Ring 2
16 (3974158) Cap, Main Bearing 1
17 (4934319) Block, Cylinder 1
18 4938189 Plug, Expansion 4
19 3977854 Plug, Threaded 1

SERVICE PARTS
4955475 Kit, Cylinder Block A/R

Page 9
Group No. 01.02 Crankshaft and Bearings Option No. BB9203

Page 10
Group No. 01.02 Crankshaft and Bearings Option No. BB9203
Ref
No. Part Number Part Name Req Remarks

CRANKSHAFT AND BEARINGS


OPTION BB9203 Crankshaft and Bearings

3974634 Crankshaft, Engine 1


1 3904483 Dowel, Pin 1
3974539 Crankshaft, Engine 1
2 (2831066) Collar, Shaft 1
3 (3968176) Crankshaft, Engine 1
4 4934418 Gear, Crankshaft 1
5 (4934419) Gear, Crankshaft 1

6 3978822 Bearing, Thrust 1 Upper: Standard


7 3978818 Bearing, Main 4 Upper: Standard
8 3978820 Bearing, Main 4 Lower: Standard
9 3978824 Bearing, Thrust 1 Standard

6 4938949 Bearing, Thrust A/R 0.25 mm Oversize


6 4938950 Bearing, Thrust A/R 0.50 mm Oversize
6 4938951 Bearing, Thrust A/R 0.75 mm Oversize
6 4938952 Bearing, Thrust A/R 1.00 mm Oversize

6 4938953 Bearing, Thrust A/R 0.50 mm Oversize


6 4938954 Bearing, Thrust A/R 1.00 mm Oversize

7 4938933 Bearing, Main A/R 0.25 mm Oversize


7 4938934 Bearing, Main A/R 0.50 mm Oversize
7 4938935 Bearing, Main A/R 0.75 mm Oversize
7 4938936 Bearing, Main A/R 1.00 mm Oversize

8 4938937 Bearing, Main A/R 0.25 mm Oversize


8 4938938 Bearing, Main A/R 0.50 mm Oversize
8 4938939 Bearing, Main A/R 0.75 mm Oversize
8 4938940 Bearing, Main A/R 1.00 mm Oversize

9 4938942 Bearing, Thrust A/R 0.25 mm Oversize


9 4938943 Bearing, Thrust A/R 0.50 mm Oversize
9 4938944 Bearing, Thrust A/R 0.75 mm Oversize
9 4938945 Bearing, Thrust A/R 1.00 mm Oversize

9 4938946 Bearing, Thrust A/R 0.50 mm Oversize


9 4938947 Bearing, Thrust A/R 1.00 mm Oversize

SERVICE PARTS
10 3802820 Front Seal, Wearsleeve Kit A/R Front
11 3926126 Rear Seal, Wear Sleeve Kit A/R Rear

Page 11
Group No. 04.01 Valve Tappets Option No. BB9203

Ref Part Number Part Name Req Remarks


No.
VALVE TAPPETS
OPTION BB9203 Valve Tappets

1 3947759 Tappet, Valve 8

Page 12
Group No. 03.02 Crankcase Breather Option No. BR9191

Ref Part Number Part Name Req Remarks


No.
CRANKCASE BREATHER
OPTION BR9191 Crankcase Breather
System Type: Non CCV
Location: Flywheel Housing
Vent Size: 19.05
Outlet can be Rotated to Suit OEM Around
Horizontal Axis.
Factory set at 8 o’clock to Following:
Vent Location From CL of Crank (mm): 256
Vent Location From CL of Engine (mm): 180.7
Engine Angularity Limit: 32 deg.
1 145530 Seal, O Ring 1
2 3917995 Clamp, Spring Hose 1
3 3918614 Hose, Plain 1
4 3966164 Breather, Crankcase 1
5 4937420 Screw, Round Head Cap 1
3971371 Tube, Breather 1
6 3958414 Seal, O Ring 2
7 (3968786) Tube, Breather 1
8 3052587 Seal, O Ring 1
9 4899498 Plate, Clamping 1
10 4899706 Screw, Round Head Cap 1

Page 13
Group No. 10.02 Coo Heater Starting Aid Option No. CH9093

Ref Part Number Part Name Req Remarks


No.
COO HEATER STARTING AID
OPTION CH9093 Coo Heater Starting Aid
when no heater is required.
Engine Family: ″B″ Series.
1 4938189 Plug, Expansion 1

Page 14
Group No. 01.02.2 Vibration Damper Option No. DA9177

Ref Part Number Part Name Req Remarks


No.
VIBRATION DAMPER
OPTION DA9177 Vibration Damper

1 3978478 Flange, Crankshaft 1


2 4896768 Screw, Hex Flange Head Cap 6
3 5255204 Pulley, Crankshaft 1
4 3978479 Plate, Clamping 1

Page 15
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO91260
Ref
No. Part Number Part Name Req Remarks

SOFTWARE,CUS INTERFACE
OPTION DO91260 Customer interface software
Engine Control System: E2 I
Transmission: N/A
Commun Support: J1939 cust/OEM name:
Sennebogen cust/OEM model: 821 c cust/
OEM app:
Industrial
Remote Throttle: N
High Idle: 2260 RPM
Low Idle: 1000 RPM ISC enable: On
ISC Validation: Off
Switched Speed Input: No
Torque Curve Selection: No ASG/axg/min/
max: ASG governor droop: 2 % idle valida-
tion: No
Multiple Unit Synchronization: N/A
Output Driver Setup: Yes
Calibration Voltage: 24
Throttle Type: Custom comment: DCE8297
powermatch: No guid: Guid: Governor break:
2230 RPM engine brake provision: No
electronic fan clutch: Yes
Oil Pressure Sensor Type: Switch
Engine Family: Qsb4.5(t3) applicable FR
option: FR91609 software phase: P14010010.

Page 16
NOTES
Group No. 09.04 Rear Gear Train Mounting Option No. DR9038

Page 18
Group No. 09.04 Rear Gear Train Mounting Option No. DR9038
Ref
No. Part Number Part Name Req Remarks

REAR GEAR TRAIN MOUNTING


OPTION DR9038 Rear Gear Train Mounting
Structure Code: Mr 03 EBM drive location:
Gear cover-back rear flange SAE: 82-2 (SAE
a)
Accessory Drive Type: SAE 16-4 (9 T Spline)
effective drive ratio: 1.00:1
Maximum Torque: 43 Lbs. FT pump weight:
21 LB must use tail support.
1 3008469 Plug, Pipe 1 3/4 NPT
2 3977854 Plug, Threaded 1
3 4896897 Gasket, Acc Drive Cover 1
4931665 Adapter, Hydraulic Pump 1
4 (3975311) Adapter, Hydraulic Pump 1
5 3974847 Gear, Accessory Drive 1
6 3935644 Bearing, Roller 1
7 3935647 Shaft, Accessory Drive 1
8 3900637 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 35

Page 19
Group No. 08.07 THERMOSTAT Option No. EC9045

Ref Part Number Part Name Req Remarks


No.
THERMOSTAT
OPTION EC9045 Mr - thermostat thermostat opening tempera-
ture: 83 c engine design phase: Euro 4/tier 3
# of thermostats: 1 thermostat type: Non-
balanced or poppet vented non-vented:
Vented with jiggle-pin by-pass type: Mechani-
cal plug
Engine Family: ″B″ Series required housing
bore diameter: 60.96 mm(2.4in)
Structure Code: 03 EBM low gain thermostat:
Yes
Maximum Temperature Capability: 118.3 C
(245 F) one notch high metal weir d- ring seal
material: Nitrile.
4929642 Thermostat 1
1 (4929641) Thermostat 1
2 3954829 Seal, Thermostat 1

Page 20
NOTES
Group No. 13.02 Alternator Option No. EE9121

Page 22
Group No. 13.02 Alternator Option No. EE9121
Ref
No. Part Number Part Name Req Remarks

ALTERNATOR
OPTION EE9121 Alternator alternator manufacturer/model:
Bosch/ncb 2
Voltage: 28
Amperage: 90
Engine Family: ″B″ Series build phase
compatibility : P4.
Nameplate brand; Cummins
1 4892320 Alternator 1 Mechelen Part

Page 23
Group No. 13.02.3 Alternator Mounting Option No. EH97463

Page 24
Group No. 13.02.3 Alternator Mounting Option No. EH97463
Ref
No. Part Number Part Name Req Remarks

ALTERNATOR MOUNTING
OPTION EH97463 Alternator Mounting
Design Phase: Tier3 B
Engine Family: B
Engine Cylinders: 4 And 6 alternator
manufacturer/model:
Bosch ncb support interface type: 80mm
spool alternator location: From engine
centerline (mm): -273.75 from crank
centerline(mm): 250.7 alternator spool loca-
tion: From engine centerline (mm): -210.5 from
crank centerline(mm): 179.5 from front face of
block (mm): 14.74 alt pulley diameter over
balls(mm): 55 effective diameter alternator
pulley location: Front face of block to
centerline 1 ST pulley groove(mm): 76.7
Pulley Groove Profile: 8rib Poly-V altitude
drive ratio: 3.16:1 rqrd drive pulley diameter
over balls (mm): 174.75 over 2.5mm balls
refrigerant compressor mounting provision: 3
point pad mount
Reference CPR mounting hole description:
M10 x 1.5 mounting holes refrigerant com-
pressor support type: 128 x 87 refrigerant
compressor mounting location: Top right
mounting hole centerline from engine
centerline (mm): - 197.5 from crank
centerline(mm): 501.0 from front face of block
(mm): 24.7 refrigerant compressor pulley: 119
diameter
Tensioner Pulley Diameter Over Balls(mm):
73.96 over 2.5mm balls tensioner pivot
location: From engine centerline (mm): -225.0
from crank centerline(mm): 115.0
Tensioner Pulley Location: From engine
centerline (mm): -197.6 from crank
centerline(mm): 29.3
Tensioner Pulley Type: Grooved
Unique Characteristics:.
1 3093828 Nut, Hexagon Flange 1
2 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30
3 3922863 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 110
4 4932559 Brace, Alternator 1

Page 25
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9627

Page 26
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9627
Ref
No. Part Number Part Name Req Remarks

FUEL FILTER PLUMBING


OPTION FF9627 Fuel Filter Plumbing

4937154 Tube, Fuel Supply 1


1 3954778 Clamp, Tube 1
2 4928875 Tube, Fuel Supply 1
3 4928876 Tube, Fuel Supply 1
4 4937153 Clip 2

Page 27
Group No. 06.04 Fuel Filter Location Option No. FF9674

Page 28
Group No. 06.04 Fuel Filter Location Option No. FF9674
Ref
No. Part Number Part Name Req Remarks

FUEL FILTER LOCATION


OPTION FF9674 Fuel Filter Location

1 3901446 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 60


2 3902460 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 25
3 4989106 Filter, Fuel 1 Buy From Cummins Filtration
4948573 Head, Fuel Filter 1
3678923 Plug, Threaded 2 M10 X 1 X 13.5
4 (3678924) Plug, Threaded 1 M10 X 1 X 13.5
5 3678925 Seal, O Ring 1 M10 X 1.00
6 4943865 Connector, Qck Disconnect 2
7 4898877 Adapter, Filter Head 1 Buy From Cummins Filtration
8 4948572 Head, Fuel Filter 1

Page 29
Group No. 16.01 Flywheel Housing Option No. FH9490

Page 30
Group No. 16.01 Flywheel Housing Option No. FH9490
Ref
No. Part Number Part Name Req Remarks

FLYWHEEL HOUSING
OPTION FH9490 Flywheel Housing
Structure Code: Mr 03 Opt
Engine Family: B
Clutch Type: Dry
Starter Bore Position (deg): 92 fly housing to
block mounting pattern: 8 x m12 x1.75 and 2
x M10X1.5 starter motor flange SAE type: #1 -
3 bolt 90 degree fly. Housing SAE size: 2
starter pilot bore diameter (mm): 88.9
Item Supplied:
Flywheel Housing
Starter Bore Location (mm): From engine CL
(mm): -234.1 from cranshaft CL (mm): -8.0
angle to starter bore mounting hole pattern: 0
degrees
Starter mounting hole thread size: M10X1.5
Starter mounting face offset(mm): 5.8
Starter Bore Center Distance (mm): 234.2
Starter Bore Angle From Horiz. CL (deg): -2
rear engine PTO included: No REPTO gear
thickness (mm): N/A REPTO gear drive ratio:
N/A
Tachometer sensor mounting hole count: 1
Material: Aluminium
Engine Mount Type: Pad mounting pad hole
description: 6 x m12 x1.75 mounting pad top
hole location (mm): 179.0 mounting pad
angle: 0 degrees mounting arm hole size: N/A
trunnion diameter (mm): N/A trunnion location:
N/A trans mounting hole count/thread descrip-
tion: 12 x M10X1.5
Tachometer drive location/size: 150 degrees,
3/4-16 UNF
Additional Info/features: 3/4-NPTF Drain Hole
Suitable for general duty cycle with 180 kg
transmission.
1 3089188 Screw, Hex Flange Head Cap 2
2 3901757 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 75
3 3914177 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 80
3973062 Housing, Flywheel 1
4 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
5 3904181 Plug, Threaded 1 3/4 - 16 UNF
6 3910260 Seal, O Ring 1
7 3908095 Plate, Cover 1
8 3973061 Housing, Flywheel 1
9 3910248 Plug, O Ring 1
10 3973745 Seal, Oil 1 Serviced as 4955566
11 3903464 Screw, Hex Flange Head Cap 9 M10 X 1.50 X 40

SERVICE PARTS
4955566 Kit, Crankshaft Seal A/R
10 3973745 Seal, Oil 1 Serviced as 4955566
(4089425) Tool, Seal Installation 1

Page 31
Group No. 16.01 Flywheel Housing Option No. FH9490

Page 32
Group No. 16.01 Flywheel Housing Option No. FH9490
Ref
No. Part Number Part Name Req Remarks

4940231 Tool, Seal Installation 1

Page 33
Group No. 16.01 Flywheel Housing Mounting Option No. FH9629

Ref Part Number Part Name Req Remarks


No.
FLYWHEEL HOUSING MOUNTING
OPTION FH9629 Flywheel Housing Mounting
1 x M10 x 1.5 40 long capscrew
For use without engine balancer.
1 3903464 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 40

Page 34
NOTES
Group No. 05.01 Fuel Pump Option No. FP90312

Page 36
Group No. 05.01 Fuel Pump Option No. FP90312
Ref
No. Part Number Part Name Req Remarks

FUEL PUMP
OPTION FP90312 Fuel Pump
Structure Code: Mr 03 BM fuel pump
manufacturer/model:
Bosch common rail pressure capability: 1600
BAR SAE flange type: SAE j626 aug 93
non-standard type 2 pilot shaft diameter (mm):
80 fuel pump inlet: M12 x 1.5 fuel pump
drain: SAE j2044
Location: Low engine design phase: Tier 3
DEP may substitute gear 4893389 for
3955153.
1 3949419 Stud 3
2 3955153 Gear, Fuel Pump 1
3 3900589 Nut, Hexagon Flange 3 M8 X 1.25
4 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
5 3939258 Gasket, Cover Plate 1
6 3948083 Plate, Cover 1
(5256607) Pump, Fuel 1 Recon Equivalent 5256607 NX
7 3974765 Connector, Qck Disconnect 4
8 2830977 Seal, O Ring 1
9 5256608 Pump, Fuel 1 Komatsu Only
10 4890634 Nut, Regular Hexagon 1
11 5256193 Washer, Spring 1
12 4891385 Washer, Sealing 1

Page 37
Group No. 99.01 RATING,FUEL Option No. FR91609
Ref
No. Part Number Part Name Req Remarks

RATING,FUEL
OPTION FR91609 Mr - fuel rating rated power: 130 BHP at 2200
RPM
Peak torque: 457 lbs. FT at 1500 RPM
Governed Power: 130 BHP At 2200 RPM
CPL: 8755
Certified By: EPA,CARB,Eu cal. Restr: TBD
Power Rating: TBD
Engine Control System: E2 I
Application: Non Road cert level: Tier 3,tier
3,stiiia
Engine Family: ″B″ Series
Cylinders: 4 engine design phase: Tier3 b
Engine Aspiration: Charged Air Cooled fuel
pump manufacturer/model:
Bosch CP3.3 ECM version: CM850 manufac-
turer of record: Cummins ambient air pressure
sensor: Yes fule type: Diesel FP gear timing
(deg crank): N/A
Speed Sensor Location: Crank cylinder head
valve seat inserts: Yes
Turbocharger ID17 P/N: 4040205, 4040568 ,
4040570, 4041230, 4041552, 4042718,
4042722, 4043952,
4044886.

Page 38
NOTES
Group No. 05.19 Fuel System Accessories Option No. FS9843

Page 40
Group No. 05.19 Fuel System Accessories Option No. FS9843
Ref
No. Part Number Part Name Req Remarks

FUEL SYSTEM ACCESSORIES


OPTION FS9843 Fuel System Accessories
Element type; single element style: Spin-on
priming provision: Yes drain provision: Yes
fuel heater voltage: None water separator
provision: Yes water in fuel sensor (wif): Yes
water in fuel sensor(wif)harness provided: Yes
water in fuel sensor harness length(FT): 6 FT
Location: Off Engine
Hose Length: 6 FT absolute filtration (mi-
crons): 25
Engine Family: ″B″ Series.
1 3977852 Plug, Threaded 1
2 3963983 Washer, Sealing 4
3 3903035 Screw, Banjo Connector 2 M12 X 1.50 X 24
4 3944458 Hose, Flexible 1
5 4995590 Harness, Wiring 1
3975126 Filter, Fuel 1 Individual Comp. Available
6 3973233 Filter, Fuel 1 Fleetguard #FS19732
7 3975404 Head, Fuel Filter 1 Fleetguard #394428700 S
8 3975405 Adapter, Filter Head 1 Fleetguard #394283401
9 4946959 Gasket, Filter 1 Fleetguard #033384900

Page 41
Group No. 06.03 Fuel Plumbing Option No. FT9200

Page 42
Group No. 06.03 Fuel Plumbing Option No. FT9200
Ref
No. Part Number Part Name Req Remarks

FUEL PLUMBING
OPTION FT9200 Fuel Plumbing

1 3903112 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 30


2 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
3 3900631 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 25
4 3957290 Valve, Check 1
5 3963983 Washer, Sealing 1
6 3863988 Washer, Sealing 1
7 4899743 Clip 4 Mechelen Part
8 4995169 Tube, Fuel Drain 1
9 4933417 Tube, Fuel Supply 1
4946651 Adapter, Fuel Connector 1
10 4896543 Connector, Qck Disconnect 1 Mechelen Part
11 4943865 Connector, Qck Disconnect 1
(4944763) Adapter, Fuel Connector 1
12 4944761 Plug, Expander 1
13 (4944762) Adapter, Fuel Connector 1
14 3964337 Connector, Qck Disconnect 1
15 4891385 Washer, Sealing 1

Page 43
Group No. 16.02 Flywheel Option No. FW9878

Page 44
Group No. 16.02 Flywheel Option No. FW9878
Ref
No. Part Number Part Name Req Remarks

FLYWHEEL
OPTION FW9878 Flywheel
ring gear diametral pitch: 8/10 ring gear tooth
count: 138 ring gear outside diameter(mm):
442.77 supplier: Cummins type: Flywheel max
full load rated speed(not to exceed): 2804
flywheel inertia: 1.07 flywheel mounting flange
to ring gear leading edge (mm): 16.13 mount-
ing web thickness (mm): 16
Pilot Bearing Bore Diameter (mm): 71.968
clutch/t. C.Mounting bolt circle count: 4
clutch/t. C.Mounting hole count: 8 clutch/t.
C.Bolt circle diameter (mm): 333.38 clutch/t.
C.Mounting hole spacing: Equal clutch/t.
C.Mounting hole size: 3/8-16 UNC 2 nd
clutch/t. C.Mounting hole count: 4 2 nd
clutch/t. C.Bolt circle diameter (mm): 214.99 2
nd clutch/t. C.Mounting hole spacing: Equal 2
nd clutch/t. C.Mounting hole size: M20 x 2.5 6
h 3 RD clutch/t. C.Mounting hole count: 4 3
RD clutch/t. C.Bolt circle diameter (mm):
165.00 3 RD clutch/t. C.Mounting hole
spacing: Equal 3 RD clutch/t. C.Mounting hole
size: M16 x 2.0 6 h 4 TH clutch/t. C.Mounting
hole count: 3 4 TH clutch/t. C.Bolt circle
diameter (mm): 165.00 4 TH clutch/t.
C.Mounting hole spacing: Equal 4 TH clutch/t.
C.Mounting hole size: M16 x 2.0 6 h Cum-
mins material standard: 41044
Intended Drive Hardware: 11 1/2in. overcenter
clutch Lovejoy CF140-w/s-50 a coupling mikki
pulley coupling (h160) 3 or 4 bolt Lovejoy
centaflex coupling.
3973497 Flywheel 1
1 (3973496) Flywheel 1
2 3908546 Gear, Flywheel Ring 1

Page 45
Group No. 16.02.1 Flywheel Mounting Option No. FW9934

Ref Part Number Part Name Req Remarks


No.
FLYWHEEL MOUNTING
OPTION FW9934 Flywheel Mounting
Bolt Length (mm): 31
Flywheel Web Thickness (mm): 16
To Suit REPTO: No
1 4894641 Screw, Captive Washer Cap 8

Page 46
Group No. 01.06 Front Gear Cover Option No. GG9836

Ref Part Number Part Name Req Remarks


No.
FRONT GEAR COVER
OPTION GG9836 Front Gear Cover

1 3901445 Screw, Hex Flange Head Cap 7 M8 X 1.25 X 45


2 3902114 Screw, Hex Flange Head Cap 6 M8 X 1.25 X 30
3 3949326 Dowel, Ring 2
4 5258751 Cover, Front 1
5 4890832 Seal, Oil 1

Page 47
Group No. 08.13.1 Cabin Heater Plumbing Option No. HC9040

Ref Part Number Part Name Req Remarks


No.
CABIN HEATER PLUMBING
OPTION HC9040 Cabin Heater Plumbing
For use with customer supplied cab heater
plumbing.
Turbocharger oil supply outlet: Inboard
Engine Cylinders: 4.
1 3008468 Plug, Pipe 2 1/2 NPT
2 3008469 Plug, Pipe 1 3/4 NPT

Page 48
Group No. 99.01 PUMP,AUXILIARY Option No. HD9169
Ref
No. Part Number Part Name Req Remarks

PUMP,AUXILIARY
OPTION HD9169 Mr - auxiliary pump auxiliary pump included:
No gear included: Yes gear driven pump drive
flange type: SAE 82-2 (SAE a) gear driven
pump drive shaft type: SAE 16-4 ( 9 tooth)
pump drive ratio: 1.00:1
Maximum Torque : 43 Lbs. FT pump weight :
21 LB must use tail support.

Page 49
Group No. 12.04 Auxiliary Pump Mounting Option No. HD9716

Ref Part Number Part Name Req Remarks


No.
AUXILIARY PUMP MOUNTING
OPTION HD9716 Auxiliary Pump Mounting
auxiliary pump included: No
Cover Plate Included: Yes gear driven pump
drive flange type: SAE 82-2 capscrew thread/
length (mm): M10/20.
1 4988280 Gasket, Hydraulic Pump 1
2 204048 Plate, Cover 1
3 3903990 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 20

Page 50
Group No. 10.01.2 Air Intake Connection Option No. IC9480

Ref Part Number Part Name Req Remarks


No.
AIR INTAKE CONNECTION
OPTION IC9480 Air Intake Connection
Design Phase: Current Product
Engine Family: ″B″ Series
Engine Cylinders: 4 And 6
Engine Aspiration: Turbocharged
Connection supplier:
Connection Style: Elbow
Connection orientation: Customer defined
customer interface location from engine CL
(mm): 279.75 from crank CL (mm): Customer
defined FFOB (mm): Customer defined
Connection OD (mm): 75
1 3867646 Seal, O Ring 1
2 4933777 Pipe, Air Transfer 1
3 4938989 Clamp, V Band 1
4 3923041 Nut, Lock 1

Page 51
Group No. 10.01 Air Intake Manifold Option No. IM9107

Page 52
Group No. 10.01 Air Intake Manifold Option No. IM9107
Ref
No. Part Number Part Name Req Remarks

AIR INTAKE MANIFOLD


OPTION IM9107 Air Intake Manifold
Design Phase: Current Product
Engine Family: ″B″ Series
Engine Cylinders: 4
Intake connection mounting provision: Yes
Intake Connection Type/interface: Half
Marmon flange Marmon flange diameter
(mm): 88
Intake Connection Mounting Interface: From
engine CL (mm): 221.75 from CCL (mm):
427.728 from FFOB (mm): -132 air heater
provision: Yes
Integral Air Heater Voltage: 12/24 V fipg (fixed
in place gasket) used in this opt air compres-
sor air supply provision: No
1 3919995 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 90
2 3918109 Screw, Hex Flange Head Cap 6 M8 X 1.25 X 25
3 4981336 Manifold, Air Intake 1

Page 53
Group No. 10.01.2 Air Transfer Connection Option No. IT9085

Ref Part Number Part Name Req Remarks


No.
AIR TRANSFER CONNECTION
OPTION IT9085 Air Transfer Connection
Connection Supplier: Cummins
Connection Type: Straight orientation: N/A
engine interface flange type: Half Marmon
engine interface flange diameter (mm): 56.85
OEM Interface Connection. Diameter (mm):
76.2
OEM interface connection clamping surface
(mm): 34
Turbocharger interface to OEM interface
length: (Mm): 107.7 customer tapping: None
supply method: Mounted
1 3999796 Pipe, Air Transfer 1
2 4898590 Clamp, V Band 1
3 3090126 Seal, O Ring 1

Page 54
Group No. 17.06 Lifting Arrangement Option No. LA9110

Ref Part Number Part Name Req Remarks


No.
LIFTING ARRANGEMENT
OPTION LA9110 Lifting Arrangement

1 4940240 Screw, Hex Flange Head Cap 2


2 3976744 Bracket, Lifting 1
3 4894100 Bracket, Lifting 1

Page 55
Group No. 17.06 Lifting Arrangement Option No. LA9700

Page 56
Group No. 17.06 Lifting Arrangement Option No. LA9700
Ref
No. Part Number Part Name Req Remarks

LIFTING ARRANGEMENT
OPTION LA9700 Lifting Bracket Mounting
Engine Cylinders: 4/6
Capscrew Diameter: M8
Mounting Screws, Standard For Front Lift
Bracket and for use With EH Associated With
CF Options.
4 X M8 Capscrews Inner Holes.
1 3093775 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 20

Page 57
Group No. 07.05 Engine Oil Cooler Option No. LC9262

Page 58
Group No. 07.05 Engine Oil Cooler Option No. LC9262
Ref
No. Part Number Part Name Req Remarks

ENGINE OIL COOLER


OPTION LC9262 Engine Oil Cooler
Structure Code: 03 EBM
Oil Filter Location: On Cooler - Vertical
Requires Chief Engineer Approval: No
Oil Filter Logo: Fleetguard filter loc. X from
CCL (mm): -228 Filter loc. Y from CCL (mm):
-11.8 filter loc. Z from FFOB: - 137 maximun
BHP: 270
Engine Families: ″B″ Series
Restricted Engine Aspiration: Charge air
cooled turbocharged pressure relief set (PSI):
65
Cylinders: 4
Unique Characteristics: 7 Plates no oil
pressure sensor port.
1 2830559 Gasket, Oil Cooler Core 1 Serviced as 3977913
2 2831077 Gasket, Filter Head 1
3 3900632 Screw, Hex Flange Head Cap 15 M8 X 1.25 X 35
4 3959031 Core, Cooler 1
4983357 Head, Lub Oil Filter 1
5 3906619 Plug, Pipe 1 1/8 NPT
6 3915787 Plug, Threaded 1 M22 X 1.50
7 3925009 Spring, Compression 1
8 3929457 Seal, O Ring 1
9 3936365 Valve, Pressure Relief 1
10 4896404 Plunger, Prs Regulator 1
4983356 Head, Lub Oil Filter 1
11 (3942367) Adapter, Filter Head 1
12 (4980334) Head, Lub Oil Filter 1

Page 59
Group No. 07.03 Full Flow Oil Filter Option No. LF9190

Ref Part Number Part Name Req Remarks


No.
FULL FLOW OIL FILTER
OPTION LF9190 Full Flow Oil Filter
filter branded: Fleetguard mounting location:
On engine
Centerline of filter from centerline of engine:
-223
Top Of Filter From Centerline Of Crank: 159
Centerline of filter from front face of block:
-137 mounting orientation: Vertical filter length
(mm): 175.9 filter diameter (mm): 93.5 decal
provided: Yes mounting thread size: 1 1/8- 16
un 2 b removal distance (mm): 23.
1 3937736 Cartridge, Lub Oil Filter 1 Recon Equivalent 3937736 NX
2 (5259795) Decal 1

Page 60
Group No. 07.02 Oil Level Gauge Option No. LG90198

Ref Part Number Part Name Req Remarks


No.
OIL LEVEL GAUGE
OPTION LG90198 Oil Level Gauge
engine design phase: Tier3b
Engine Family: ″B″ Series
Cylinders: 4 oil pan high limit (qt): All oil pan
low limit (qt): All
Oil Pan Sump: All entry location from FFOB
(mm): Customer supplied
Dipstick Style:
Customer Supplied
Power Angle (deg): TBD engine tilt (deg): TBD
functions with air cpr: Yes tube termination
side:
Customer supplied tube effective length (mm):
Customer supplied
1 (3905368) Plug, Expansion 4

Page 61
Group No. 07.01.3 Lube Oil Option No. LO9701

Ref Part Number Part Name Req Remarks


No.
LUBE OIL
OPTION LO9701
Tag Identification: No Oil
Tag Location: Front Lifting Bracket
BZL Plant May Substitute P/N 3916103 for
P/N 3352918 Instruction Tag

1 (3916103) Tag, Instruction 1

Page 62
Group No. 07.06 Lubricating Oil Pump Option No. LP9063

Ref Part Number Part Name Req Remarks


No.
LUBRICATING OIL PUMP
OPTION LP9063 Mr - lubrication oil pump pump drive: Non
crank concentric max HP: 172 body material:
Cast iron flow rate at pump speed (GPM at
RPM): 2.7 at 750 gear type: Steel HCR gear
piston cooling method: Saddle or j-jet
Engine Cylinders: 4
Engine Aspiration: Charge Air Cooled block oil
pump cavity (mm): 21.2.
1 3900677 Screw, Hexagon Head Cap 4 M8 X 1.25 X 30
2 4939586 Pump, Lubricating Oil 1

Page 63
Group No. 07.02 Oil Filler Arrangement Option No. OB9169

Page 64
Group No. 07.02 Oil Filler Arrangement Option No. OB9169
Ref
No. Part Number Part Name Req Remarks

OIL FILLER ARRANGEMENT


OPTION OB9169 Oil fill arrangement
Engine Family: ″B″ Series fill tube supplier:
No fill provided in block. Functional w/dual
power ratings: Yes
Restricted Breather Type: None
Fuel Type: Diesel drain provision for 50 DN
alternator: No
Engine Aspiration: Charge Air Cooled engine
cylinder count: 6
Fill Location: Valve Cover.
1 3900958 Plug, Expansion 1

Page 65
Group No. 07.01 Oil Pan Option No. OP9455

Page 66
Group No. 07.01 Oil Pan Option No. OP9455
Ref
No. Part Number Part Name Req Remarks

OIL PAN
OPTION OP9455 Oil Pan

2831342 Pan, Oil 1


1 (2831344) Pan, Oil 1
2 3282266 Plug, Threaded 1
3 3287561 Washer, Sealing 1
4 3025806 Screw, Socket Head Cap 2 M8 X 1.25 X 30
5 3901445 Screw, Hex Flange Head Cap 14 M8 X 1.25 X 45
6 3978183 Tube, Lub Oil Suction 1
7 4938656 Adapter, Oil Pan 1
8 4939246 Gasket, Oil Pan 1
9 4898301 Gasket, Oil Suc Connection 1

Page 67
Group No. 05.06.1 Engine Control Module Option No. PH9114

Page 68
Group No. 05.06.1 Engine Control Module Option No. PH9114
Ref
No. Part Number Part Name Req Remarks

ENGINE CONTROL MODULE


OPTION PH9114 Engine Control Module
ECM Version: CM850 PV
ECM Location: On-Engine
Manufacturer of Record: Cummins
Boot Software Type: BL 4504
Ambient Air Pressure Sensor: Yes
Intake Manifold Pressure Sensor: Absolute
Oil Pressure Sensor: Switch
Speed Sensor Location: Damper Pulley
Engine Design Phase: ISBE EURO4 Beta
Build
Engine Family: B Series
ECM Hardware Level: PV
Turbo Type: Wgt/Vgt
Coolant Temp Sensor: Standard Tolerance
Intake Connection Type: Rount Rotatable
Unique Characteristics: Oil Pressure SW. In
Frt. Gear CVR. KOM may use 4936491 SHCS
in Place of the 3957849 SHCS. KOM may use
3609867 in Place of 3958748. DCEC may use
Dataplate 5267513 in Place of 3958748.
1 3093956 Screw, Hex Flange Head Cap 1 M08 x 1.25 x 12
2 (4946443) Dataplate 1
3 2872277 Sensor, Position 2 Cam
4 4928599 Seal, O Ring 1
5 3901445 Screw, Hex Flange Head Cap 6 M8 X 1.25 X 45
6 3906391 Screw, Socket Head Cap 2 M6 X 1.00 X 16
7 3920854 Screw, Captive Washer Cap 1 M5 X 0.80 X 20
8 3947206 Screw, Studded Flange Cap 2
9 4899791 Isolator, Vibration 3
10 3957849 Screw, Socket Head Cap 1
11 4921776 Module, Electronic Control 1 Recon Equivalent 4921776RX/NX
12 3977357 Wire, Ground 1
13 4076493 Sensor, Pressure 1 Ambient Air
14 4076930 Switch, Pressure 1 Oil
15 4921574 Seal, O Ring 1
16 4993966 Bracket, Etr Cnt Module 1
17 4921322 Sensor, Prs Temperature 1 Intake Manifold
18 4903482 Seal, O Ring 1
19 4932211 Clip 1
20 4954905 Sensor, Temperature 1 Coolant or Oil
21 4010519 Seal, O Ring 1
22 3928873 Screw, Hex Flange Head Cap 3

Page 69
Group No. 01.04 Connecting Rod and Piston Option No. PP8755

Page 70
Group No. 01.04 Connecting Rod and Piston Option No. PP8755
Ref
No. Part Number Part Name Req Remarks

CONNECTING ROD AND PISTON


OPTION PP8755 Connecting Rod and Piston
technical model name: 4 BTAA4.5 e
Engine Family: ″B″ Series
CPL: 8755
Certified By: None not used:
Cylinders: 0004 not used:
Engine Aspiration: Charge Air Cooled
Engine Control System: E2 I engine applica-
tion: Nonroad comment: Engine design
phase: Tier3 b service model name: ECM
version: CM850 centinel provision: N/A
applicable FR options: FR91486, FR91614
FR91665, FR91602, FR91609, FR91612
FR91616, FR91621, FR91664
DEP use 4891176 con rod in place of
3971212.
4943979 Rod, Engine Connecting 4
1 (4943978) Rod, Engine Connecting 1
2 4891179 Screw, Connecting Rod Cap 2
3 4891178 Bushing 1
4 3969562 Bearing, Connecting Rod 4 Standard
5 4893693 Bearing, Connecting Rod 4 Standard
6 4955160 Kit, Engine Piston 4
(4934860) Piston, Engine 1 Serviced as 4955160
7 4931041 Pin, Piston 1
8 4955251 Set, Piston Ring 1
(3976339) Ring, Compression Piston 1
(4932587) Ring, Compression Piston 1
4932801 Ring, Oil Piston 1
9 3920691 Ring, Retaining 8
11 3964817 Screw, Banjo Connector 4
10 4937308 Nozzle, Piston Cooling 4

6 4955481 Kit, Engine Piston .50 Mm A/R 0.50 mm Oversize


(4934816) Piston, Engine 1 Serviced as 4955481
8 4955480 Set, Piston Ring .50 Mm 1 0.50 mm Oversize

4 4932375 Bearing, Connecting Rod A/R 0.25 mm Oversize


4 4932376 Bearing, Connecting Rod A/R 0.50 mm Oversize
4 4932377 Bearing, Connecting Rod A/R 0.75 mm Oversize
4 4932378 Bearing, Connecting Rod A/R 1.00 mm Oversize

5 4892795 Bearing, Connecting Rod A/R 0.25 mm Oversize


5 4892796 Bearing, Connecting Rod A/R 0.50 mm Oversize
5 4892797 Bearing, Connecting Rod A/R 0.75 mm Oversize
5 4892798 Bearing, Connecting Rod A/R 1.00 mm Oversize

Page 71
Group No. 01.07 Camshaft Option No. PP8755

Ref Part Number Part Name Req Remarks


No.
CAMSHAFT
OPTION PP8755 Camshaft

1 3925883 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16


3971586 Camshaft 1
2 3954111 Dowel, Ring 1
3 3970901 Ring, Speed Indicator 1
3977547 Camshaft 1
4 3904483 Dowel, Pin 1
5 (3970117) Camshaft 1 Purchase Upper Level Assm.
6 4895877 Screw, Socket Head Cap 2
7 3955152 Gear, Camshaft 1
8 5258931 Support, Camshaft Thrust 1
9 3093730 Screw, Hex Flange Head Cap 6 M8 X 1.25 X 25

Page 72
NOTES
Group No. 02.01 Cylinder Head Option No. PP8755

Page 74
Group No. 02.01 Cylinder Head Option No. PP8755
Ref
No. Part Number Part Name Req Remarks

CYLINDER HEAD
OPTION PP8755 Cylinder Head

4941496 Head, Cylinder 1


3802927 Kit, Engine Piston 8
1 3940123 Collet, Valve 2
2 (3940735) Valve, Intake 1 Serviced as 3802924
3 3955393 Seal, Valve Stem 1
3 3955393 Seal, Valve Stem 8
4 4936080 Spring, Valve 1
5 3943198 Retainer, Valve Spring 16
3802967 Kit, Exhaust Valve 8
1 3940123 Collet, Valve 2
6 (3940734) Valve, Exhaust 1 Serviced as 3802967
4941495 Head, Cylinder 1
7 (4941347) Head, Cylinder 1
8 3943449 Insert, Valve 8 Standard
9 3943450 Insert, Valve 8 Standard
10 (3914035) Plug, Expansion 9
11 3945094 Plug, Expansion 1
12 3945095 Plug, Expansion 2
13 3007632 Plug, Expansion 5
14 3920706 Plug, Expansion 7

SERVICE PARTS
8 3939719 Insert, Valve A/R 0.127 mm Oversize
8 3939720 Insert, Valve A/R 0.254 mm Oversize
8 3939721 Insert, Valve A/R 0.508 mm Oversize

9 3939723 Insert, Valve A/R 0.127 mm Oversize


9 3939724 Insert, Valve A/R 0.254 mm Oversize
9 3939725 Insert, Valve A/R 0.508 mm Oversize

Page 75
Group No. 06.01 Injector Option No. PP8755

Ref Part Number Part Name Req Remarks


No.
INJECTOR
OPTION PP8755 Injector

1 3900628 Screw, Hex Flange Head Cap 8 M6 X 1.00 X 30


2 3976370 Clamp, Injector 4
4 (5263262) Injector 4 Recon Equivalent 5263262 NX
3 3976371 Seal, Injector 1
5 3977393 Seal, O Ring 1

Page 76
NOTES
Group No. 06.01.2 Injector Plumbing Option No. PP8755

Page 78
Group No. 06.01.2 Injector Plumbing Option No. PP8755
Ref
No. Part Number Part Name Req Remarks

INJECTOR PLUMBING
OPTION PP8755 Injector Plumbing

1 3978244 Tube, Injector Fuel Supply 1 #1 Cylinder


2 3093730 Screw, Hex Flange Head Cap 6 M8 X 1.25 X 25
3 4891385 Washer, Sealing 1
4 3946625 Retainer, Inj Ful Sup Cnr 4
5 3964337 Connector, Qck Disconnect 1
3975703 Connector, Inj Fuel Supply 4
6 3972753 Seal, O Ring 1
7 (3975702) Connector, Inj Fuel Supply 1
3977727 Manifold, Fuel 1
8 5260246 Sensor, Pressure 1 Fuel
9 3974093 Valve, Pressure Relief 1
10 (3977726) Manifold, Fuel 1
11 3978032 Tube, Injector Fuel Supply 1 #2 Cylinder
12 3978034 Tube, Injector Fuel Supply 1 #3 Cylinder
13 3978036 Tube, Injector Fuel Supply 1 #4 Cylinder

Page 79
Group No. 10.05 Turbocharger Option No. PP98846

Page 80
Group No. 10.05 Turbocharger Option No. PP98846
Ref
No. Part Number Part Name Req Remarks

TURBOCHARGER
OPTION PP98846 Turbocharger

1 3934178 Stud 4
2 3929777 Nut, Hexagon Flange 4
3 3978390 Connection, Exhaust Outlet 1
4955267 Kit, Turbocharger 1
4 3819900 Gasket, Turbocharger
5 3932475 Gasket, Turbocharger
6 5264571 Gasket, Oil Drain
7 (4040205) Turbocharger 1 Serviced as 4955267
8 4896254 Gasket, Exh Out Connection 1
9 4898482 Screw, Hex Flange Head Cap 4

Page 81
Group No. 10.06 Turbocharger Option No. PP98846

Page 82
Group No. 10.06 Turbocharger Option No. PP98846
Ref
No. Part Number Part Name Req Remarks

TURBOCHARGER
OPTION PP98846 Turbocharger

4955267 Kit, Turbocharger 1


(4040205) Turbocharger 1 Serviced as 4955267
1 3519163 Screw, Drive 2
2 (3527619) Dataplate 1
3 3535215 Clamp, Hose 2
4 (3538925) Clip 1
5 (3538930) Nut, Lock 1
6 (3538931) Bolt, Carriage 1
7 (3538932) Clamp, V Band 1
8 (3538933) Seal, O Ring 1
9 (3538934) Ring, Retaining 1
10 (3539062) Screw, Captive Washer Cap 2
11 (4041231) Housing, Turbine 1
12 (4043584) Core, Turbocharger 1
13 (4040333) Actuator, Turbocharger 1
14 (4048790) Hose, Plain 1
15 (4041219) Housing, Compressor 1
16 (3538926) Dowel, Pin 2
17 (3594710) Coupling, Elbow Hose 1
183 (4044309) End, Adjusting Link 1

Page 83
Group No. 03.01 Rocker Lever Option No. RL9767

Page 84
Group No. 03.01 Rocker Lever Option No. RL9767
Ref
No. Part Number Part Name Req Remarks

ROCKER LEVER
OPTION RL9767 Rocker Lever
Structure Code: 03 EBM engine design: Tier3
Engine Family: ″B″ Series
Cylinders: 4 compression brake compatible:
No pressure diameter cast rocker housing
with
Additional mounting holes
1 3903096 Screw, Hex Flange Head Cap 3 M8 X 1.25 X 70
2 3941253 Rod, Push 8
3 3943626 Crosshead, Valve 8
4995602 Assembly, Rocker Lever 4
4 4928699 Shaft, Rocker Lever 2
4995603 Lever, Rocker 1
5 (4994198) Socket, Rocker Lever 1
(4995605) Lever, Rocker 1
6 3927692 Nut, Heavy Hexagon 1
7 3941928 Lever, Rocker 1 Exhaust
8 (4994197) Ball, Rocker Lever 1
9 3959128 Screw, Rkr Lever Adjusting 1
4995604 Lever, Rocker 1
5 (4994198) Socket, Rocker Lever 1
(4995606) Lever, Rocker 1
6 3927692 Nut, Heavy Hexagon 1
8 (4994197) Ball, Rocker Lever 1
9 3959128 Screw, Rkr Lever Adjusting 1
10 (3941927) Lever, Rocker 1 Intake
11 3990127 Screw, Hex Flange Head Cap 2
12 3964908 Support, Rocker Lever 1
13 4899230 Gasket, Rkr Lever Housing 1
4938659 Housing, Rocker Lever 1
14 4938660 Housing, Rocker Lever 1
15 4938676 Sleeve 3
16 3900633 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 50

Page 85
Group No. 08.13.1 VENT,ENGINE COOLANT Option No. RP9046

Ref Part Number Part Name Req Remarks


No.
VENT,ENGINE COOLANT
OPTION RP9046 Mr - engine coolant vent vent provision type:
Beaded hose engine interface: 1/4in. NPTF
OEM interface connection. Diameter (mm)
3.18
OEM Interface Connection. Diameter (mm):
9.52
OEM Interface Connection. Clamping Surface
(mm): 15.75
Centerline of engine to OEM interface (mm):
-76
Centerline of crank to OEM interface (mm):
429 front face of block to OEM interface (mm):
-156.5
This is an orificed fitting (1/8in. orifice)
For use with a positive deaeration
Cooling system.
1 3943670 Fitting, Orifice 1

Page 86
Group No. 99.01 SOFTWARE,CALIBRATION Option No. SC9497
Ref
No. Part Number Part Name Req Remarks

SOFTWARE,CALIBRATION
OPTION SC9497 Calibration software
CPL: 8755
Engine Control System: E2 I rated power:
0130 BHP at 2200 RPM
Peak torque: 0457 lbs. FT at 1500 RPM
Governed Power: 0130 BHP At 2200 RPM
Governed Torque: 0310 Lbs. FT
Certified By: EPA,CARB,Eu
Application: Non Road cal restr: TBD
Power Rating: TBD
Calibration Voltage: N/A speed input: TBD
comment: Gen SC FR91609 cert level: Tier
3,tier 3,stiiia not used: ECM controlled start
aid: Yes
Engine Family: ″B″ Series ambient air pres-
sure sensor: Yes software phase: P14010011
SC history: TBD manufacturer of record:
Cummins.

Page 87
Group No. 13.05.1 Starting Motor Mounting Option No. SM9790

Ref Part Number Part Name Req Remarks


No.
STARTING MOTOR MOUNTING
OPTION SM9790 Starting Motor Mounting
Thread Size: M10 X 1.5 - 6h
Items Supplied: Spacer
Thickness Thickness (mm): 0
Spacer Mounting Flange SAE Type: N/A
Spacer Included:
Spacer Male Pilot Diameter (mm): 0
Spacer Female Pilot Diameter (mm): 0
Mounting Hardware Supplied: 2
Capscrews Mounting Hardware Supplier:
Cummins
1 3968470 Screw, Twelve Point Cap 2 M10 X 1.50 X 35

Page 88
Group No. 06.01 Paint Option No. SS9190
Ref
No. Part Number Part Name Req Remarks

PAINT
OPTION SS9190 Paint
Engine Families: B,C, and D
Paint Color: Titantium Black
Valve Cover Type:Ti-Black and
No Content Option Red
Hue 9
Value: 1.44
Chroma: .95
Gloss Level @ 60 Degrees: 95
Structure Language: 03 EBM
Unique Characteristics

Page 89
Group No. 13.05 Starting Motor Option No. ST9318

Page 90
Group No. 13.05 Starting Motor Option No. ST9318
Ref
No. Part Number Part Name Req Remarks

STARTING MOTOR
OPTION ST9318 Starting Motor
Pinion Diametral Pitch: 8/10
Pinion Gear Outside Diameter (mm): 40.5
Pinion Gear Offset (mm): 3.2
Pinion Drive Type: Offset
Mounting Flange Type: SAE #1 2 Bolt 180
Frame Size Diameter: 90mm
Pilot Diameter: 88.9mm
Starter Motor Length: 221.5mm
Starter Motor Engine Mounted Angle (deg): 83
(+/- 15)
Sealing Provision: Sealed
Supply Method: Mounted
Removal Length: 74.5
Manufacturer: Denso
Model: R4.5
Voltage: 24
Kilowatt Rating: 3.7
Nameplate Brand: Cummins
Unique Characteristics: Jump Start Protection
1 3957592 Motor, Starting 1 Recon equivalent 3957592 N.

Page 91
Group No. 10.06.1 Turbocharger Arrangement Option No. TB91286

Ref Part Number Part Name Req Remarks


No.
TURBOCHARGER ARRANGEMENT
OPTION TB91286 Turbocharger Arrangement
engine configuration: 4B
Exhaust Outlet Location: HMRO From engine
CL (mm): -153 From CCL (mm): 521 From
FFOB (mm): -398
Aspiration: Charge Air Cooled
Turbocharger Type: Wastegate
Compressor Outlet Configuration: Half
Marmon
Compressor Outlet Angle On Engine (deg): 5
Exhaust Outlet Configuration: Half Marmon
Exhaust Manifold Studs: None block drain
boss: Front
Turbocharger ID17 P/N : 4040207 4040205
4040572
4038379 4040203.
1 3944593 Screw, Hex Flange Head Cap 8 M10 X 1.5 X 65
2 3945252 Spacer, Mounting 8
3 4946654 Manifold, Exhaust 1
4 3955339 Gasket, Exhaust Manifold 4

Page 92
NOTES
Group No. 08.09 Torque Converter Oil Cooler Option No. TK9036

Page 94
Group No. 08.09 Torque Converter Oil Cooler Option No. TK9036
Ref
No. Part Number Part Name Req Remarks

TORQUE CONVERTER OIL COOLE


OPTION TK9036 Torque Converter Oil Cooler
For Use When No Torque Converter is
Required.
1 3008469 Plug, Pipe 1 3/4 NPT
3089238 Plug, Threaded 1 M22 X 1.50 X 15.5
2 (3089239) Plug, Threaded 1
3 3089240 Seal, O Ring 1 M22 X 1.50 X 15.5

Page 95
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97368

Page 96
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97368
Ref
No. Part Number Part Name Req Remarks

TURBOCHARGER PLUMBING
OPTION TP97368 Turbocharger Plumbing

1 3906391 Screw, Socket Head Cap 2 M6 X 1.00 X 16


4940183 Union, Male 1
2 3678603 Seal, O Ring 1
3 (4940182) Connector, Male 1
4 3922794 Seal, O Ring 1
3932445 Connector, Male 1
5 3932446 Connector, Male 1
6 3932484 Washer, Sealing 1
7 3922794 Seal, O Ring 1
8 3934638 Gasket, Oil Drain 1
9 3282154 Hose, Flexible 1
4938498 Connection, Tur Oil Drain 1
10 3928624 Seal, O Ring 2
11 (4931950) Connection, Tur Oil Drain 1 Purchase Upper Level Assembly

Page 97
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9312

Page 98
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9312
Ref
No. Part Number Part Name Req Remarks

VALVE COVER ARRANGEMENT


OPTION VC9312 Valve Cover Arrangement

4941863 Cover, Valve 1


1 3863454 Cap, Filler 1
2 4941862 Cover, Valve 1
3 4899228 Gasket, Valve Cover 1
4 4893936 Nut, Hexagon Flange 4
5 4896991 Stud 4
6 4899239 Isolator, Noise 4

Page 99
Group No. 08.07.1 Water Inlet Connection Option No. WI9260

Page 100
Group No. 08.07.1 Water Inlet Connection Option No. WI9260
Ref
No. Part Number Part Name Req Remarks

WATER INLET CONNECTION


OPTION WI9260 Water Inlet Connection
mounting flange: 6 x 11.5 thru hole pitch
(mm): Mounting capscrews: M10X1.5
Water inlet to engine block
CL of engine (mm): -175
CL of crank (mm): 120 FFOB (mm): -32
Connection Type: Beaded outlet OD (mm): 52
OEM interface
CL of engine (mm): -200
CL of crank (mm): 120 FFOB (mm): -32
orientation: Horizontal
Contains Mounting Pad For Freon Compres-
sor: Yes
Contains Mounting Pad For Lower Side Hole:
No alternator manufacturer/model:
Bosch ncb idler pulley mounting position from
CL of engine (mm): X=-165.9, y=323.0
DEP may use 3977854 threaded plug in place
of
3089567 threaded plug.
1 4933532 Plug, Pipe 1 3/4 NPT
2 3089232 Screw, Hex Flange Head Cap 2
3 3900635 Screw, Hex Flange Head Cap 5 M10 X 1.50 X 60
4 3906697 Seal, Rectangular Ring 1
5 3977854 Plug, Threaded 1
5260167 Connection, Water Inlet 1
6 7067 Dowel, Pin 1
7 5260166 Connection, Water Inlet 1

Page 101
Group No. 08.07.1 CONNECTION,WATER OUTLET Option No. WO9068

Ref Part Number Part Name Req Remarks


No.
CONNECTION,WATER OUTLET
OPTION WO9068 Mr - water outlet connection
Connection Orientation: Horizontal, Forward
Connection Outlet Diameter (mm): 44.4
Connection outlet location from coord. Syst
(mm): X= 125 y= 468 z= 145.
1 3901865 Screw, Hex Flange Head Cap 3 M6 X 1.00 X 20
2 3943133 Connection, Water Outlet 1

Page 102
Group No. 13.02.3 Belt Tensioner Option No. WP9427

Ref Part Number Part Name Req Remarks


No.
BELT TENSIONER
OPTION WP9427 Belt Tensioner

1 3900679 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 80


2 3976834 Tensioner, Belt 1

Page 103
Group No. 08.01 Water Pump Drive Option No. WP9445

Page 104
Group No. 08.01 Water Pump Drive Option No. WP9445
Ref
No. Part Number Part Name Req Remarks

WATER PUMP DRIVE


OPTION WP9445 Water Pump Drive belt groove profile: Poly-v
8rib k
Belt Length (mm): 1638.3 to suit tensioner
pulley diameter over 2.5mm gage balls (mm):
73.96 to suit tensioner pulley location from
centerline of crank (mm): 115 from centerline
of engine (mm): -225 to suit alt pulley diam-
eter over 2.5mm gage balls (mm): 67.45 to
suit alternator location from centerline of
crank (mm): 268.3 from centerline of engine
(mm): -273.5 to suit water pump pulley type:
Smooth to suit water pump pulley diameter:
88 to suit water pump location from centerline
of crank (mm): 180 from centerline of engine
(mm): -108 to suit fan drive pulley diameter
over 2.5mm gage balls (mm): 73.95 to suit fan
drive location from centerline of crank (mm):
290.0 from centerline of engine (mm): 15 to
suit crank pulley diameter over 2.5mm gage
balls (mm): 174.75 refrigerant compressor
pulley location: None.
1 3925186 Screw, Flat Head Cap 1 M8 X 1.25 X 25
2 3926056 Bracket, Belt Tensioner 1
3 3935229 Shaft, Idler 2
4 3289023 Belt, V Ribbed 1
5 3900631 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 25
6 3900635 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 60
7 3978324 Pulley, Idler 1
8 3901445 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 45
9 4991240 Pulley, Idler 1
10 3921533 Shield, Dust 2
11 3944593 Screw, Hex Flange Head Cap 1 M10 X 1.5 X 65

Page 105
Group No. 08.01 PUMP,WATER Option No. WP9757

Ref Part Number Part Name Req Remarks


No.
PUMP,WATER
OPTION WP9757 Mr-water pump
Pulley Type: Standard pulley diameter: 88
pulley hardness: HRC 50 water pump location
from
Centerline of crank: -108
Centerline of engine: 80 front face of block:
103.3.
1 3093730 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 25
3800984 Pump, Water 1 Recon Equiv. 3800984 NX/RX
2 3906698 Seal, Rectangular Ring 1
3 (4891252) Pump, Water 1 Serviced as 3800984

Page 106
NOTES
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR9358

Page 108
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR9358
Ref
No. Part Number Part Name Req Remarks

ETR CNT MDL WRG HARNESS


OPTION WR9358 Etr Cnt Mdl Wrg Harness
Structure Code: 03 EBM
Engine Cylinders: 4 harness supplier: Cum-
mins bracket supplier: Cummins
Customer: Various
Connection Type: 90 Degree
OEM Connector Location: Not Mounted J1939
connector location: Front ECM location: On
engine
Speed Sensor Location: Front Cover
Voltage: 12 Or 24 real time clock battery: No
to suit oil pressure switch located in front gear
cover
Suitable for tier3 applications only.
1 3287699 Harness, Wiring 2
2 4937420 Screw, Round Head Cap 2
3 4938672 Harness, Wiring 1
4 4890404 Clip, Wire Retaining 2
5 3287727 Clip, Wire Retaining 4
6 3287155 Clip, Wire Retaining 3 Mechelen Part

Page 109
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS9290

Ref Part Number Part Name Req Remarks


No.
EXHAUST OUTLET CONNECTION
OPTION XS9290 Exhaust Outlet Connection
Connection Supplier: Cummins
Connection Description: Straight
OEM Interface Connection Outside Diameter
(mm): 71.76
OEM Interface Connection Type: Slip Joint
OEM Interface Connection Length (mm): 25.4
Turbocharger interface connection type: Half
Marmon
Connection Material: Steel clamp quantity
included: One
Connection Braced: No.
1 3903652 Clamp, V Band 1
2 3903552 Tube, Exhaust Outlet 1

Page 110
Group No. 17.01 Set, Upper Engine Gasket Option No. 4955356
Ref
No. Part Number Part Name Req Remarks

SET, UPPER ENGINE GASKET


OPTION 4955356 Set, Upper Engine Gasket

4955356 Set, Upper Engine Gasket 1


2830409 Seal, O Ring 1
3090126 Seal, O Ring 1
3287561 Washer, Sealing 1
3819900 Gasket, Turbocharger 1
3867646 Seal, O Ring 1
3902425 Washer, Sealing 2
3906252 Seal, Rectangular Ring 1
3906698 Seal, Rectangular Ring 1
3928624 Seal, O Ring 2
3932475 Gasket, Turbocharger 1
3934638 Gasket, Oil Drain 1
3939357 Gasket, Cover Plate 1
3954829 Seal, Thermostat 1
3955339 Gasket, Exhaust Manifold 4
3963988 Washer, Sealing 1
3963990 Washer, Sealing 10
3976371 Seal, Injector 4
3977393 Seal, O Ring 4
4062328 Seal, O Ring 4
4891385 Washer, Sealing 5
4895710 Seal, O Ring 1
4896254 Gasket, Exh Out Connection 1
4898372 Seal, O Ring 1
4899228 Gasket, Valve Cover 1
4899230 Gasket, Rkr Lever Housing 1
4932209 Gasket, Cylinder Head 1

Page 111
Group No. 17.01 Set, Lower Engine Gasket Option No. 4955357
Ref
No. Part Number Part Name Req Remarks

SET, LOWER ENGINE GASKET


OPTION 4955357 Set, Lower Engine Gasket

4955357 Set, Lower Engine Gasket 1


2830409 Seal, O Ring 1
2830559 Gasket, Oil Cooler Core 1 Serviced as 3977913
3089238 Plug, Threaded 1 M22 X 1.50 X 15.5
(3089239) Plug, Threaded 1
3089240 Seal, O Ring 1 M22 X 1.50 X 15.5
3282266 Plug, Threaded 2
3287561 Washer, Sealing 4
3678603 Seal, O Ring 1
3678873 Plug, Threaded 1
3678786 Seal, O Ring 1
(3678791) Plug, Threaded 1
3819900 Gasket, Turbocharger 1
3906252 Seal, Rectangular Ring 1
3906697 Seal, Rectangular Ring 1
3906698 Seal, Rectangular Ring 1
3922794 Seal, O Ring 1
3928624 Seal, O Ring 2
3929457 Seal, O Ring 1
3930881 Plug, Threaded 1
3932475 Gasket, Turbocharger 1
3939258 Gasket, Cover Plate 1
3939357 Gasket, Cover Plate 1
3949562 Gasket, Flange 1
3963988 Washer, Sealing 4
3963990 Washer, Sealing 9
3974127 Gasket, Filter Head 1 Serviced as 3977913
3977854 Plug, Threaded 1
4890832 Seal, Oil 1
4891385 Washer, Sealing 3
4895710 Seal, O Ring 1
4895742 Gasket, Oil Cooler Core 1
4896409 Gasket, Filter Head 1
4898301 Gasket, Oil Suc Connection 1
4898372 Seal, O Ring 1
4939246 Gasket, Oil Pan 1

Page 112
Option Index
Option No. Description Page No.

4955356 Set, Upper Engine Gasket

4955357 Set, Lower Engine Gasket

AH9160 .
......................... Air Heater Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AP9510 .
......................... Agency Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
AP9980 .
......................... Incorporation Documentatio . . . . . . . . . . . . . . . . . . . . . . . . . 5
BB9131 .
......................... Rear Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BB9203 .
......................... Crankshaft and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
......................... Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
......................... Valve Tappets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BR9191 . . . . . . . . . . . . . . . . . . . . . . . . . . Crankcase Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CH9093 . . . . . . . . . . . . . . . . . . . . . . . . . . Coo Heater Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
DA9177 . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DO91260 . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . 16
DR9038 . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Gear Train Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EC9045 . . . . . . . . . . . . . . . . . . . . . . . . . . THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EE9121 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
EH97463 . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FF9627 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FF9674 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FH9490 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FH9629 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing Mounting . . . . . . . . . . . . . . . . . . . . . . . . 34
FP90312 . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
FR91609 . . . . . . . . . . . . . . . . . . . . . . . . . RATING,FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
FS9843 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 41
FT9200 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FW9878 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
FW9934 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GG9836 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
HC9040 . . . . . . . . . . . . . . . . . . . . . . . . . . Cabin Heater Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
HD9169 . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP,AUXILIARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
HD9716 . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Pump Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 50
IC9480. . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
IM9107 . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
IT9085 . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Transfer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LA9110 . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LA9700 . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LC9262 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
LF9190 . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
LG90198 . . . . . . . . . . . . . . . . . . . . . . . . . Oil Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
LO9701 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LP9063 . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
OB9169 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filler Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
OP9455 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
PH9114 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
PP8755 . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
......................... Connecting Rod and Piston . . . . . . . . . . . . . . . . . . . . . . . . . 71
......................... Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
......................... Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
......................... Injector Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
PP98846 . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 83
RL9767 . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Page A-1
Option No. Description Page No.

RP9046 . . . . . . . . . . . . . . . . . . . . . . . . . . VENT,ENGINE COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . 86


SC9497 . . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . 87
SM9790 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
SS9190 . . . . . . . . . . . . . . . . . . . . . . . . . . Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
ST9318 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
TB91286 . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . 92
TK9036 . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Oil Coole . . . . . . . . . . . . . . . . . . . . . . . . . 95
TP97368 . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
VC9312 . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Cover Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . 99
WI9260 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Inlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
WO9068 . . . . . . . . . . . . . . . . . . . . . . . . . CONNECTION,WATER OUTLET . . . . . . . . . . . . . . . . . . . . . 102
WP9427. . . . . . . . . . . . . . . . . . . . . . . . . . Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
WP9445. . . . . . . . . . . . . . . . . . . . . . . . . . Water Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
WP9757. . . . . . . . . . . . . . . . . . . . . . . . . . PUMP,WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
WR9358. . . . . . . . . . . . . . . . . . . . . . . . . . Etr Cnt Mdl Wrg Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 109
XS9290 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Outlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . 110

Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
7067 Dowel, Pin 101 3900589 Nut, Hexagon Flange 37
145530 Seal, O Ring 13 3900625 Screw, Hex Flange Head
201351 Clamp, Wire Tie 5 Cap 3
204048 Plate, Cover 50 3900628 Screw, Hex Flange Head
2830409 Seal, O Ring 111, 112 Cap 76
2830559 Gasket, Oil Cooler Core 59, 112 3900629 Screw, Hex Flange Head
2830977 Seal, O Ring 37 Cap 31, 43
2831066 Collar, Shaft 11 3900630 Screw, Hex Flange Head
2831077 Gasket, Filter Head 59 Cap 37
2831342 Pan, Oil 67 3900631 Screw, Hex Flange Head
2831344 Pan, Oil 67 Cap 43, 105
2872277 Sensor, Position 69 3900632 Screw, Hex Flange Head
3007632 Plug, Expansion 75 Cap 59
3008468 Plug, Pipe 48 3900633 Screw, Hex Flange Head
3008469 Plug, Pipe 19, 48, 95 Cap 85
3025806 Screw, Socket Head Cap 67 3900635 Screw, Hex Flange Head
3052587 Seal, O Ring 13 Cap 101, 105
3089188 Screw, Hex Flange Head 3900637 Screw, Hex Flange Head
Cap 31 Cap 19
3089232 Screw, Hex Flange Head 3900677 Screw, Hexagon Head Cap 63
Cap 101 3900679 Screw, Hex Flange Head
3089238 Plug, Threaded 95, 112 Cap 103
3089239 Plug, Threaded 95, 112 3900956 Plug, Expansion 9
3089240 Seal, O Ring 95, 112 3900958 Plug, Expansion 65
3090126 Seal, O Ring 54, 111 3901445 Screw, Hex Flange Head
3093730 Screw, Hex Flange Head Cap 6, 47, 67, 69,
Cap 72, 79, 106 105
3093775 Screw, Hex Flange Head 3901446 Screw, Hex Flange Head
Cap 57 Cap 29
3093828 Nut, Hexagon Flange 25 3901757 Screw, Hex Flange Head
3093956 Screw, Hex Flange Head Cap 31
Cap 69 3901865 Screw, Hex Flange Head
3282154 Hose, Flexible 97 Cap 102
3282266 Plug, Threaded 67, 112 3902114 Screw, Hex Flange Head
3287155 Clip, Wire Retaining 109 Cap 47
3287561 Washer, Sealing 67, 111, 112 3902343 Dowel, Ring 9
3287699 Harness, Wiring 109 3902425 Washer, Sealing 111
3287727 Clip, Wire Retaining 109 3902460 Screw, Hex Flange Head
3289023 Belt, V Ribbed 105 Cap 9, 29
3519163 Screw, Drive 83 3903035 Screw, Banjo Connector 41
3527619 Dataplate 83 3903096 Screw, Hex Flange Head
3535215 Clamp, Hose 83 Cap 85
3538925 Clip 83 3903112 Screw, Hex Flange Head
3538926 Dowel, Pin 83 Cap 6, 25, 43
3538930 Nut, Lock 83 3903464 Screw, Hex Flange Head
3538931 Bolt, Carriage 83 Cap 31, 34
3538932 Clamp, V Band 83 3903552 Tube, Exhaust Outlet 110
3538933 Seal, O Ring 83 3903652 Clamp, V Band 110
3538934 Ring, Retaining 83 3903990 Screw, Hex Flange Head
3539062 Screw, Captive Washer Cap 83 Cap 50
3594710 Coupling, Elbow Hose 83 3904181 Plug, Threaded 31
3678603 Seal, O Ring 97, 112 3904483 Dowel, Pin 11, 72
3678786 Seal, O Ring 112 3905368 Plug, Expansion 61
3678791 Plug, Threaded 112 3905401 Plug, Expansion 9
3678873 Plug, Threaded 112 3906252 Seal, Rectangular Ring 111, 112
3678923 Plug, Threaded 29 3906391 Screw, Socket Head Cap 69, 97
3678924 Plug, Threaded 29 3906619 Plug, Pipe 59
3678925 Seal, O Ring 29 3906697 Seal, Rectangular Ring 101, 112
3800984 Pump, Water 106 3906698 Seal, Rectangular Ring 106, 111, 112
3802820 Front Seal, Wearsleeve Kit 11 3908095 Plate, Cover 31
3802927 Kit, Engine Piston 75 3908546 Gear, Flywheel Ring 45
3802967 Kit, Exhaust Valve 75 3910248 Plug, O Ring 31
3819900 Gasket, Turbocharger 81, 111, 112 3910260 Seal, O Ring 31
3863454 Cap, Filler 99 3910495 Screw, Hex Flange Head
3863988 Washer, Sealing 43 Cap 6
3867646 Seal, O Ring 51, 111 3914035 Plug, Expansion 9, 75
3900068 Dowel, Ring 9

Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
3914177 Screw, Hex Flange Head 3943626 Crosshead, Valve 85
Cap 31 3943670 Fitting, Orifice 86
3915787 Plug, Threaded 59 3944458 Hose, Flexible 41
3916103 Tag, Instruction 62 3944593 Screw, Hex Flange Head
3917995 Clamp, Spring Hose 13 Cap 92, 105
3918109 Screw, Hex Flange Head 3945094 Plug, Expansion 75
Cap 53 3945095 Plug, Expansion 75
3918153 Screw, Hex Flange Head 3945252 Spacer, Mounting 92
Cap 6 3946625 Retainer, Inj Ful Sup Cnr 79
3918614 Hose, Plain 13 3947206 Screw, Studded Flange Cap 69
3919995 Screw, Hex Flange Head 3947759 Tappet, Valve 12
Cap 53 3948083 Plate, Cover 37
3920691 Ring, Retaining 71 3949326 Dowel, Ring 47
3920706 Plug, Expansion 75 3949419 Stud 37
3920854 Screw, Captive Washer Cap 69 3949562 Gasket, Flange 112
3921533 Shield, Dust 105 3949830 Screw, Round Head Cap 9
3922794 Seal, O Ring 97, 112 3954111 Dowel, Ring 72
3922863 Screw, Hex Flange Head 3954616 Dowel, Ring 6
Cap 25 3954778 Clamp, Tube 27
3923041 Nut, Lock 51 3954829 Seal, Thermostat 20, 111
3925009 Spring, Compression 59 3955152 Gear, Camshaft 72
3925186 Screw, Flat Head Cap 105 3955153 Gear, Fuel Pump 37
3925883 Screw, Hex Flange Head 3955339 Gasket, Exhaust Manifold 92, 111
Cap 72 3955393 Seal, Valve Stem 75
3926056 Bracket, Belt Tensioner 105 3957290 Valve, Check 43
3926126 Rear Seal, Wear Sleeve Kit 11 3957592 Motor, Starting 91
3927692 Nut, Heavy Hexagon 85 3957849 Screw, Socket Head Cap 69
3927948 Screw, Hex Flange Head 3958414 Seal, O Ring 13
Cap 9 3959031 Core, Cooler 59
3928624 Seal, O Ring 97, 111, 112 3959128 Screw, Rkr Lever Adjusting 85
3928873 Screw, Hex Flange Head 3963983 Washer, Sealing 41, 43
Cap 69 3963988 Washer, Sealing 111, 112
3929457 Seal, O Ring 59, 112 3963990 Washer, Sealing 111, 112
3929777 Nut, Hexagon Flange 81 3964337 Connector, Qck Disconnect 43, 79
3930881 Plug, Threaded 112 3964817 Screw, Banjo Connector 71
3932445 Connector, Male 97 3964908 Support, Rocker Lever 85
3932446 Connector, Male 97 3966164 Breather, Crankcase 13
3932475 Gasket, Turbocharger 81, 111, 112 3968176 Crankshaft, Engine 11
3932484 Washer, Sealing 97 3968470 Screw, Twelve Point Cap 88
3934178 Stud 81 3968786 Tube, Breather 13
3934638 Gasket, Oil Drain 97, 111 3969562 Bearing, Connecting Rod 71
3935229 Shaft, Idler 105 3970102 Stiffener, Cylinder Block 9
3935644 Bearing, Roller 19 3970117 Camshaft 72
3935647 Shaft, Accessory Drive 19 3970901 Ring, Speed Indicator 72
3936352 Screw, Hex Flange Head 3971371 Tube, Breather 13
Cap 9 3971586 Camshaft 72
3936365 Valve, Pressure Relief 59 3972753 Seal, O Ring 79
3937736 Cartridge, Lub Oil Filter 60 3973061 Housing, Flywheel 31
3939258 Gasket, Cover Plate 37, 112 3973062 Housing, Flywheel 31
3939357 Gasket, Cover Plate 111, 112 3973233 Filter, Fuel 41
3939719 Insert, Valve 75 3973496 Flywheel 45
3939720 Insert, Valve 75 3973497 Flywheel 45
3939721 Insert, Valve 75 3973745 Seal, Oil 31
3939723 Insert, Valve 75 3974093 Valve, Pressure Relief 79
3939724 Insert, Valve 75 3974127 Gasket, Filter Head 112
3939725 Insert, Valve 75 3974156 Cap, Main Bearing 9
3940123 Collet, Valve 75 3974157 Cap, Main Bearing 9
3940734 Valve, Exhaust 75 3974158 Cap, Main Bearing 9
3940735 Valve, Intake 75 3974159 Cap, Main Bearing 9
3941253 Rod, Push 85 3974539 Crankshaft, Engine 11
3941927 Lever, Rocker 85 3974634 Crankshaft, Engine 11
3941928 Lever, Rocker 85 3974765 Connector, Qck Disconnect 37
3942367 Adapter, Filter Head 59 3974847 Gear, Accessory Drive 19
3943133 Connection, Water Outlet 102 3975126 Filter, Fuel 41
3943198 Retainer, Valve Spring 75 3975311 Adapter, Hydraulic Pump 19
3943449 Insert, Valve 75 3975404 Head, Fuel Filter 41
3943450 Insert, Valve 75 3975405 Adapter, Filter Head 41

Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3975702 Connector, Inj Fuel Supply 79 4896355 Retainer, Cover 3
3975703 Connector, Inj Fuel Supply 79 4896404 Plunger, Prs Regulator 59
3976339 Ring, Compression Piston 71 4896409 Gasket, Filter Head 112
3976370 Clamp, Injector 76 4896543 Connector, Qck Disconnect 43
3976371 Seal, Injector 76, 111 4896768 Screw, Hex Flange Head
3976744 Bracket, Lifting 55 Cap 15
3976834 Tensioner, Belt 103 4896897 Gasket, Acc Drive Cover 19
3977357 Wire, Ground 69 4896991 Stud 99
3977393 Seal, O Ring 76, 111 4898301 Gasket, Oil Suc Connection 67, 112
3977547 Camshaft 72 4898372 Seal, O Ring 111, 112
3977726 Manifold, Fuel 79 4898482 Screw, Hex Flange Head
3977727 Manifold, Fuel 79 Cap 81
3977851 Plug, Threaded 9 4898590 Clamp, V Band 54
3977852 Plug, Threaded 41 4898877 Adapter, Filter Head 29
3977853 Plug, Threaded 9 4899228 Gasket, Valve Cover 99, 111
3977854 Plug, Threaded 9, 19, 101, 112 4899230 Gasket, Rkr Lever Housing 85, 111
3977855 Plug, Threaded 9 4899239 Isolator, Noise 99
3978032 Tube, Injector Fuel Supply 79 4899498 Plate, Clamping 13
3978034 Tube, Injector Fuel Supply 79 4899706 Screw, Round Head Cap 13
3978036 Tube, Injector Fuel Supply 79 4899743 Clip 43
3978183 Tube, Lub Oil Suction 67 4899791 Isolator, Vibration 69
3978244 Tube, Injector Fuel Supply 79 4903482 Seal, O Ring 69
3978324 Pulley, Idler 105 4921322 Sensor, Prs Temperature 69
3978390 Connection, Exhaust Outlet 81 4921574 Seal, O Ring 69
3978478 Flange, Crankshaft 15 4921776 Module, Electronic Control 69
3978479 Plate, Clamping 15 4928599 Seal, O Ring 69
3978818 Bearing, Main 11 4928699 Shaft, Rocker Lever 85
3978820 Bearing, Main 11 4928875 Tube, Fuel Supply 27
3978822 Bearing, Thrust 11 4928876 Tube, Fuel Supply 27
3978824 Bearing, Thrust 11 4929128 Insert, Threaded 6
3990127 Screw, Hex Flange Head 4929641 Thermostat 20
Cap 85 4929642 Thermostat 20
3999796 Pipe, Air Transfer 54 4931041 Pin, Piston 71
4010519 Seal, O Ring 69 4931665 Adapter, Hydraulic Pump 19
4040205 Turbocharger 81, 83 4931950 Connection, Tur Oil Drain 97
4040333 Actuator, Turbocharger 83 4932209 Gasket, Cylinder Head 111
4041219 Housing, Compressor 83 4932211 Clip 69
4041231 Housing, Turbine 83 4932375 Bearing, Connecting Rod 71
4043584 Core, Turbocharger 83 4932376 Bearing, Connecting Rod 71
4044309 End, Adjusting Link 83 4932377 Bearing, Connecting Rod 71
4048790 Hose, Plain 83 4932378 Bearing, Connecting Rod 71
4062328 Seal, O Ring 111 4932559 Brace, Alternator 25
4076493 Sensor, Pressure 69 4932587 Ring, Compression Piston 71
4076930 Switch, Pressure 69 4932801 Ring, Oil Piston 71
4089425 Tool, Seal Installation 31 4933417 Tube, Fuel Supply 43
4890404 Clip, Wire Retaining 109 4933532 Plug, Pipe 101
4890634 Nut, Regular Hexagon 37 4933777 Pipe, Air Transfer 51
4890832 Seal, Oil 47, 112 4934319 Block, Cylinder 9
4891178 Bushing 71 4934322 Block, Cylinder 9
4891179 Screw, Connecting Rod Cap 71 4934418 Gear, Crankshaft 11
4891252 Pump, Water 106 4934419 Gear, Crankshaft 11
4891385 Washer, Sealing 37, 43, 79, 111, 4934489 Rivet 3
112 4934816 Piston, Engine 71
4892320 Alternator 23 4934860 Piston, Engine 71
4892795 Bearing, Connecting Rod 71 4936080 Spring, Valve 75
4892796 Bearing, Connecting Rod 71 4936420 Housing, Gear 6
4892797 Bearing, Connecting Rod 71 4936423 Housing, Gear 6
4892798 Bearing, Connecting Rod 71 4937153 Clip 27
4893693 Bearing, Connecting Rod 71 4937154 Tube, Fuel Supply 27
4893936 Nut, Hexagon Flange 99 4937308 Nozzle, Piston Cooling 71
4894100 Bracket, Lifting 55 4937420 Screw, Round Head Cap 13, 109
4894641 Screw, Captive Washer Cap 46 4938189 Plug, Expansion 9, 14
4895710 Seal, O Ring 111, 112 4938353 Housing, Starting Aid 3
4895742 Gasket, Oil Cooler Core 112 4938355 Element, Heating 3
4895877 Screw, Socket Head Cap 72 4938356 Element, Heating 3
4896254 Gasket, Exh Out Connec- 4938357 Retainer, Element 3
tion 81, 111 4938358 Spring, Leaf 3

Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
4938359 Washer, Insulating 3 4955356 Set, Upper Engine Gasket 111
4938360 Washer, Insulating 3 4955357 Set, Lower Engine Gasket 112
4938362 Washer, Plain 3 4955475 Kit, Cylinder Block 9
4938364 Washer, Insulating 3 4955480 Set, Piston Ring .50 Mm 71
4938370 Washer, Plain 3 4955481 Kit, Engine Piston .50 Mm 71
4938498 Connection, Tur Oil Drain 97 4955566 Kit, Crankshaft Seal 31
4938656 Adapter, Oil Pan 67 4980334 Head, Lub Oil Filter 59
4938659 Housing, Rocker Lever 85 4981336 Manifold, Air Intake 53
4938660 Housing, Rocker Lever 85 4983253 Bushing 9
4938672 Harness, Wiring 109 4983356 Head, Lub Oil Filter 59
4938676 Sleeve 85 4983357 Head, Lub Oil Filter 59
4938933 Bearing, Main 11 4988280 Gasket, Hydraulic Pump 50
4938934 Bearing, Main 11 4989106 Filter, Fuel 29
4938935 Bearing, Main 11 4991240 Pulley, Idler 105
4938936 Bearing, Main 11 4993966 Bracket, Etr Cnt Module 69
4938937 Bearing, Main 11 4994197 Ball, Rocker Lever 85
4938938 Bearing, Main 11 4994198 Socket, Rocker Lever 85
4938939 Bearing, Main 11 4995169 Tube, Fuel Drain 43
4938940 Bearing, Main 11 4995590 Harness, Wiring 41
4938942 Bearing, Thrust 11 4995602 Assembly, Rocker Lever 85
4938943 Bearing, Thrust 11 4995603 Lever, Rocker 85
4938944 Bearing, Thrust 11 4995604 Lever, Rocker 85
4938945 Bearing, Thrust 11 4995605 Lever, Rocker 85
4938946 Bearing, Thrust 11 4995606 Lever, Rocker 85
4938947 Bearing, Thrust 11 4996959 Dataplate 4
4938949 Bearing, Thrust 11 5255204 Pulley, Crankshaft 15
4938950 Bearing, Thrust 11 5256193 Washer, Spring 37
4938951 Bearing, Thrust 11 5256607 Pump, Fuel 37
4938952 Bearing, Thrust 11 5256608 Pump, Fuel 37
4938953 Bearing, Thrust 11 5258751 Cover, Front 47
4938954 Bearing, Thrust 11 5258931 Support, Camshaft Thrust 72
4938989 Clamp, V Band 51 5259795 Decal 60
4939246 Gasket, Oil Pan 67, 112 5260166 Connection, Water Inlet 101
4939586 Pump, Lubricating Oil 63 5260167 Connection, Water Inlet 101
4940117 Screw, Hex Flange Head 5260246 Sensor, Pressure 79
Cap 3 5263262 Injector 76
4940118 Retainer, Cap Screw 3 5264571 Gasket, Oil Drain 81
4940119 Washer, Insulating 3
4940182 Connector, Male 97
4940183 Union, Male 97
4940231 Tool, Seal Installation 33
4940240 Screw, Hex Flange Head
Cap 55
4941307 Adapter, Elc Connector 3
4941308 Washer, Plain 3
4941309 Aid, Starting 3
4941347 Head, Cylinder 75
4941495 Head, Cylinder 75
4941496 Head, Cylinder 75
4941862 Cover, Valve 99
4941863 Cover, Valve 99
4943865 Connector, Qck Disconnect 29, 43
4943978 Rod, Engine Connecting 71
4943979 Rod, Engine Connecting 71
4944761 Plug, Expander 43
4944762 Adapter, Fuel Connector 43
4944763 Adapter, Fuel Connector 43
4946443 Dataplate 69
4946651 Adapter, Fuel Connector 43
4946654 Manifold, Exhaust 92
4946959 Gasket, Filter 41
4948572 Head, Fuel Filter 29
4948573 Head, Fuel Filter 29
4954905 Sensor, Temperature 69
4955160 Kit, Engine Piston 71
4955251 Set, Piston Ring 71
4955267 Kit, Turbocharger 81, 83

Page B-4
Serial No. 21950402 !21950402!

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