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Cummins Inc.

New Parts Warranty


Heavy Duty
COVERAGE
PRODUCTS WARRANTED

These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer.*

BASE WARRANTY
The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage
on cylinder kits designated by Cummins as ″Premium Plus″ extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first installation.
The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation.
EXTENDED MAJOR COMPONENTS WARRANTY

The Extended Major Components Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts** and connecting rods (Covered
Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of
operation, whichever occurs first, from the date of first installation.
Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of the
respective periods of coverage.

CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY

Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.

Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.
DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.

OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY
Before expiration of the warranty, Owner must give notice to Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.
If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure.

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY


Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered
Parts to such facility.
Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it, Owner
is not responsible for the labor needed to repair the part.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.
DURING BOTH WARRANTIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts; (2) the engine serial number;
(3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure.

Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for ‘‘down
time’’ expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.
Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.

Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.

Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Page ii
Customer Service Information
This Customized Parts Catalog contains parts information for the following Cummins Engine:

Engine Data

Model Number QSK19-C600


Serial Number 37212072
Shop Order Number SO20187
Build Plant Industrial Center
Build Date 24MAY04
Fuel Pump Part Number
Fuel Pump Calibration EL66
Engine Configuration Number D193098CX03
CPL Number CPL8280

Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.

This catalog was compiled using the most current information as of 15-OCT-04.

USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.
. Always specify engine model and serial number when ordering parts from this catalog.
. Continual product improvement causes the constant obsoletion and replacement of part numbers. Service
Parts you receive may not be the part number as those listed in this parts catalog.

Page iii
Page iv
Table of Contents

Page Page
No. No.

Accessory Drive Pulley ..................................... 2, 106 Oil Level Gauge ..................................................... 77


Agency Approval ...................................................... 3 Oil Pan ............................................................. 83, 85
Air Cleaner Plumbing ............................................. 13 Oil Pan Arrangement .............................................. 87
Air Compressor ...................................................... 23 Oil Pan Cover ......................................................... 81
Air Compressor Governor ....................................... 64 Oil Pan Plumbing ................................................... 88
Air Compressor Inlet Arran ..................................... 18
PAINT ................................................................... 113
Air Intake Connection ............................................. 67
Air Intake Manifold ................................................. 65 PLUMBING,ENG OIL PRIMER ............................... 95
Alternator ............................................................... 35 RATING,FUEL ........................................................ 57
Alternator Drive Pulley ............................................ 39 Ref Compressor Mounting ...................................... 17
Alternator Mounting ................................................ 37 Rocker Lever ........................................................ 109
ARRANGEMENT,OIL FILL ..................................... 82
Shipping Bracket ................................................... 111
CALIBRATION,FUEL PUMP ............................. 44, 45 Signal Generating Device ....................................... 41
Cam Follower ......................................................... 11 SOFTWARE,CUS INTERFACE ............................... 32
Cam Follower Cover ............................................... 21 Starting Motor ....................................................... 114
Camshaft .............................................................. 103 Starting Motor Mounting ....................................... 112
Compressor Coolant Plumbin ................................. 15
Connecting Rod .................................................... 101 Thermostat Housing ...................................... 117, 119
CONTROL PARTS LIST ......................................... 24 Turbocharger .......................................................... 98
Corrosion Resistor ................................................ 125 Turbocharger Arrangement ................................... 115
Crankshaft And Main Bearin .................................... 7 Turbocharger Plumbing ........................................ 121
Customer Dataplate ............................................... 34 Valve Cover .......................................................... 123
Cylinder Block ......................................................... 4 Vibration Damper ................................................... 26
Cylinder Block Plumbing ........................................ 12
Cylinder Head ...................................................... 104 Water Inlet Connection ......................................... 128
Cylinder Liner .......................................................... 5 Water Manifold ..................................................... 131
Water Outlet Connection ...................................... 132
Engine Control Module ........................................... 91 Water Pump ......................................................... 135
Engine Control Module Plum .................................. 94
Engine Oil Cooler ................................................... 71 Option Number Index ............................................. A-1
Part Number Index ................................................. B-1
Fan Drive ............................................................... 42
Fan Drive Mounting ................................................ 43
Flywheel ................................................................ 60
Flywheel Housing ................................................... 49
Flywheel Housing Plumbing ................................... 50
Front Engine Support ............................................. 40
Front Gear Cover ................................................... 63
Front Gear Train Accessory .............................. 29, 30
Fuel Filter .............................................................. 47
Fuel Plumbing .................................................. 59, 97
Fuel Pump ............................................................. 53
Fuel Pump Coupling .............................................. 56
Fuel Pump Drive .................................................... 33
Full Flow Oil Filter .................................................. 73
Gear Cover Plate ..................................................... 8
Injection Starting Aid .............................................. 25
Injector ................................................................. 105
Lifting Bracket ........................................................ 69
LOCATION,DRAIN .................................................. 31
LOCATION,OIL LEVEL GAUGE .............................. 74
Lube Oil Pump ....................................................... 79
Oil Cooler Water Plumbing ................................... 127

Page 1
Group No. 09.03 Accessory Drive Pulley Option No. AD4019

Ref
Part Number Part Name Req Remarks
No.
ACCESSORY DRIVE PULLEY
OPTION AD4019 Pulley, accessory drive no. of grooves: Two
mounted: Left side
Used To Drive: Freon Compressor construc-
tion alternator - rail pulley size: 171mm
(6.75in) vee belt size: 12.7mm (0.5in).
1 (3086127) Pulley, Accessory Drive 1
2 S 316 Key, Plain Woodruff 1
3 3200287 Seal, Keyway 1

Page 2
Group No. 01.06.1 Agency Approval Option No. AP4021

Ref
Part Number Part Name Req Remarks
No.
AGENCY APPROVAL
OPTION AP4021 Agency approval
Certified By: EPA,CARB, Eu
Application: Nonroad cert. Level: Tier 2/stage
II.
1 4067498 Dataplate 1

Page 3
Group No. 01.01 Cylinder Block Option No. BB4706
Ref
Part Number Part Name Req Remarks
No.

CYLINDER BLOCK
OPTION BB4706 Block, Cylinder
Rear Gear Train: No
Hydraulic Drive Provision: Yes
(4917433) Block, Cylinder 1
(4917432) Block, Cylinder 1
67211 Dowel, Rear Main Bearing 2
124921 Dowel 2
205021 Cap, Main Bearing 4
205022 Cap, Main Bearing 1
205023 Cap, Main Bearing 1
205075 Cap, Main Bearing 1
3007632 Plug, Expansion 7
3025482 Screw, Twelve Point Cap 14
3081677 Bushing 7
3811993 Tube, Lub Oil Transfer 1
3004739 Gear, Bushing Ps Idler 1
3004686 Bushing 1
(3004738) Gear, Idler 1
130083 Bearing, Thrust 2
207527 Screw, Twelve Point Cap 1 5/8-18 X 3″
3200772 Washer, Plain 1 5/8″
3202114 Shaft, Idler 1
3090258 Gear, Idler 1
3090256 Bushing 1
(3090257) Gear, Idler 1
3081465 Screw, Hexagon Head Cap 5
3090260 Plate, Thrust Bearing Wear 1
3090261 Retainer, Gear 1
3090358 Bearing, Thrust 2
3090258 Gear, Idler 1
3402171 Shaft, Idler 1
3090488 Gear, Idler 1
3004686 Bushing 1
(3090487) Gear, Idler 1
130083 Bearing, Thrust 2
207527 Screw, Twelve Point Cap 1 5/8-18 X 3″
3200772 Washer, Plain 1 5/8″
3202114 Shaft, Idler 1
(3902606) Plug, Expansion 1

Page 4
Group No. 01.01.1 Cylinder Liner Option No. BB4706

Ref
Part Number Part Name Req Remarks
No.
CYLINDER LINER
OPTION BB4706
4009625 Kit, Liner 6
AR70577 PDC Kit 1
1 3081489 Seal, Oil 1
2 3011076 Seal, D Ring 1
3 3014668 Seal, D Ring 1
4 (4009220) Liner, Cylinder 1
5 3088298 Ring, Liner Seal 1
6 4000504 Seal, Rectangular Ring 1

Page 5
Group No. 01.02 Crankshaft And Main Bearings Option No. BB4706

Page 6
Group No. 01.02 Crankshaft And Main Bearings Option No. BB4706
Ref
Part Number Part Name Req Remarks
No.

CRANKSHAFT AND MAIN BEARIN


OPTION BB4706
1 3331586 Crankshaft, Engine 1
2 3096362 Gear, Crankshaft 1
3 206904 Key, Woodruff 1
AR12270 Shell, Main Bearing 1
4 205140 Bearing, Main 5
5 205150 Bearing, Main 5
6 205160 Bearing, Main 2
7 205170 Bearing, Main 2
9 205112 Bearing, Thrust 4
AR12271 Shell, Main Bearing .010
4 205141 Bearing, Main A/R
5 205151 Bearing, Main A/R
6 205161 Bearing, Main A/R
7 205171 Bearing, Main A/R
9 205112 Bearing, Thrust A/R
AR12272 Shell, Main Bearing A/R
4 205142 Bearing, Main A/R
5 205152 Bearing, Main A/R
6 205162 Bearing, Main A/R
7 205172 Bearing, Main A/R
9 205112 Bearing, Thrust A/R
AR12273 Shell, Main Bearing A/R
4 205143 Bearing, Main A/R
5 205153 Bearing, Main A/R
6 205163 Bearing, Main A/R
7 205173 Bearing, Main A/R
9 205112 Bearing, Thrust A/R
THRUST RINGS - OVERSIZE
9 3001196 Bearing, Thrust A/R
9 3001197 Bearing, Thrust A/R

Page 7
Group No. 01.06.1 Gear Cover Plate Option No. BB4706

Ref
Part Number Part Name Req Remarks
No.
GEAR COVER PLATE
OPTION BB4706
1 206217 Stud 3
2 206218 Stud 1
3 3019961 Nut, Plug 4 3/8-16 UNC
4 (3331631) Plate, Gear Cover 1
5 3090320 Gasket, Gear Cover Plate 1
6 3014766 Screw, Captive Washer Cap 12 3/8-16 X 1 3/64″

Page 8
NOTES
Group No. 04.01 Cam Follower Option No. BB4706

Page 10
Group No. 04.01 Cam Follower Option No. BB4706
Ref
Part Number Part Name Req Remarks
No.

CAM FOLLOWER
OPTION BB4706
(3408295) Lever, Cam Follower TLA 6
1 3064523 Ring, Retaining 2
3408296 Lever, Cam Follower 1
2 3408266 Lever, Cam Follower 1
3 167157 Ball, Check 2
4 4065751 Pin, Cam Follower Roller 1
5 3090009 Roller, Cam Follower 1
6 4006772 Socket, Cam Follower 1
4065748 Lever, Cam Follower 2
7 4065747 Lever, Cam Follower 1
8 4065750 Pin, Cam Follower Roller 1
9 3090010 Roller, Cam Follower 1
10 167157 Ball, Check 1
11 4006772 Socket, Cam Follower 1
3085715 Shaft, Cam Follower 1
12 (3085710) Shaft, Cam Follower 1
13 205227 Plug, Expansion 2

Page 11
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB4709

Ref
Part Number Part Name Req Remarks
No.
CYLINDER BLOCK PLUMBING
OPTION BB4709 Plumbing, cylinder block
pre-lube: No.
1 156075 Plug, Expansion 2 1 3/16″
3037536 Plug, Threaded 4 9/16-18 UNF
2 3037537 Seal, O Ring 4
3 (3040813) Plug, Threaded 4
3066323 Plug, Threaded 1 1 5/8-12 UN
4 3063166 Seal, O Ring 1
5 (3066322) Plug, Threaded 1
3066325 Plug, Threaded 2 3/8-24 UNF
6 3034412 Seal, O Ring 1
7 (3066324) Plug, Threaded 1
8 3081529 Plug, Expansion 2

Page 12
Group No. 10.04.2 Air Cleaner Plumbing Option No. CA4010

Ref
Part Number Part Name Req Remarks
No.
AIR CLEANER PLUMBING
OPTION CA4010 Plumbing, air cleaner
Reducer hose ID: 178mm ( 7in) to 140mm
(5.5in) 90 degree elbow
Material: EP Spc #23174
Supplied in kit
Includes two tee bolt clamps suitable for high
temperature applications.
1 3633971 Clamp, T Bolt 1
2 125742 Clamp, T Bolt 1 7 1/2 Inch.
3 3171156 Hose, Elbow 1

Page 13
Group No. 12.01.3 Compressor Coolant Plumbing Option No. CC4710

Page 14
Group No. 12.01.3 Compressor Coolant Plumbing Option No. CC4710
Ref
Part Number Part Name Req Remarks
No.

COMPRESSOR COOLANT PLUMBIN


OPTION CC4710 CPR coolant plumbing
Compressor manufacturer/ model: Cummins/
Wabco, 18.7 CFM
Supply routing description: from compressor
inlet bend 90 degrees toward engine behind
air compressor head
Return routing description: from compressor
outlet bend upward and behind (jwac) or over
(air to air) intake manifold and over into the
thermostat housing
Material: Steel Tube
JWAC or air to air: yes
1 207117 Gasket, Air Compressor 1
2 3010596 Screw, Captive Washer Cap 2 3/8-16 X 1 1/4″
3 3049119 Elbow, Male Union 1
3059308 Union, Male 1
4 3046201 Seal, O Ring 1
5 (3100534) Union, Male 1
3081954 Union, Male 2
6 202557 Seal, O Ring 1
4 3046201 Seal, O Ring 1
7 (3085827) Union, Male 1
8 4057553 Connection, Water Transfer 1
9 4094838 Hose, Flexible 1
10 4094999 Tube, Water Outlet 1

Page 15
Group No. 12.01 Ref Compressor Mounting Option No. CF4008

Page 16
Group No. 12.01 Ref Compressor Mounting Option No. CF4008
Ref
Part Number Part Name Req Remarks
No.

REF COMPRESSOR MOUNTING


OPTION CF4008 Mounting, ref compressor mounting location:
Side of gear cover below barring mechanism
level. Fan drive: Without
Does not include compressor, clutch or pulley
assembly.
Compatible: Tecumseh Model DGC-184-E
freon compressor or equivalent clutch and
pulley assembly available from: Warner
electric clutch and brake CO., beloit, Wiscon-
sin.
1 S 223 Nut, Heavy Hexagon 2 3/8-16 UNC
2 S 225 Nut, Heavy Hexagon Jam 1 3/8-16 UNC
3 142686 Screw, Hexagon Head Cap 1 3/8 - 16 X 2 3/4 Inch.
4 3011715 Screw, Captive Washer Cap 2 3/8-16 X 1 3/16″
5 3081784 Bracket, Ref Compressor 1
6 3081996 Bracket, Ref Compressor 1
7 S 604 Washer, Lock 3 3/8″
8 3042329 Washer, Plain 2 3/8″
9 108707 Screw, Hexagon Head Cap 1 3/8-16 X 1 1/2″
10 108330 Washer, Plain 5 3/8″
11 3045938 Spacer, Mounting 2

Page 17
Group No. 12.01.1 Air Compressor Inlet Arrangement Option No. CI4705

Ref
Part Number Part Name Req Remarks
No.
AIR COMPRESSOR INLET ARRAN
OPTION CI4705 Arrangement, CPR air inlet air compressor
manufacturer/model: Cummins/Wabco, 18.7
CFM intake air supply: Turbocharged tube
routing: From compressor inlet to side of
aftercooler support. Plumbing supplied:
Cummins.
1 43828 A Clamp, Hose 2 11/16 - 1 1/2″
2 217302 Hose, Plain 1
3 3010596 Screw, Captive Washer Cap 2 3/8-16 X 1 1/4″
4 3201388 Gasket, Flange 1
5 4057874 Tube, Air 1

Page 18
NOTES
Group No. 04.03 Cam Follower Cover Option No. CM4707

Page 20
Group No. 04.03 Cam Follower Cover Option No. CM4707
Ref
Part Number Part Name Req Remarks
No.

CAM FOLLOWER COVER


OPTION CM4707 Cam follower cover
Cylinder location: One piece covers all six
Function: crankcase ventilation.
1 43828 A Clamp, Hose 2 11/16 - 1 1/2″
2 135231 Plug, Expansion 1
3 3040838 Screw, Captive Washer Cap 7 3/8-16 X 1 1/4″
4 3060567 Screw, Captive Washer Cap 7 3/8-16 X 2 3/4″
5 4910190 Gasket, Camshaft Cover 1
6 3408213 Cover, Camshaft 1
7 3408227 Hose, Plain 1

Page 21
Group No. 12.01 Air Compressor Option No. CP4075

Page 22
Group No. 12.01 Air Compressor Option No. CP4075
Ref
Part Number Part Name Req Remarks
No.

AIR COMPRESSOR
OPTION CP4075 Air compressor supplier: Cummins/Wabco
manufacturer: Cummins/Wabco
CFM: 18.7 orientation code: 3-1-4
Governor Location: Direct Or Remote.
1 S 610 Washer, Lock 4 7/16″
2 69324 Washer, Plain 4 3/8″
3 199358 Sleeve, Spline Coupling 1
4 206402 Screw, Twelve Point Cap 4 7/16-14 X 1 1/2″
5 3069102 Gasket, Air Compressor 1
6 3103408 Compressor, Air 1
7 S 604 Washer, Lock 3 3/8″
8 108330 Washer, Plain 1 3/8″
9 205354 Screw, Twelve Point Cap 3 3/8-16 X 1″
10 3023084 Brace, Air Compressor 1

Air Compressor Repair Kit


4089207 Kit, Head Assembly 1 Kit contains head assembly and new head
bolts

4089238 Kit,Gskt & Seals 1 Cyl 1 Kit contains a head gasket, cover gasket,
intake valve, head bolts, five cover screws,
sump lug, rear flange adapter with o-ring.

Page 23
Group No. 99.01 CONTROL PARTS LIST Option No. CPL8280
Ref
Part Number Part Name Req Remarks
No.

CONTROL PARTS LIST


OPTION CPL8280

Page 24
Group No. 10.02 Injection Starting Aid Option No. CS4022

Ref
Part Number Part Name Req Remarks
No.
INJECTION STARTING AID
OPTION CS4022 Aid, injection starting type: Ether means of
actulation: Electric Voltage: 24volts
Control Cable Length: N/A plumbing length:
1219mm (48in) injection rate: 6cc type of
injection: Premeasured atomizer
location: Air crossover mounted or kitted:
Kitted fluid container included: No
1 3090442 Aid, Starting 1

Page 25
Group No. 01.02.2 Vibration Damper Option No. DA4048

Ref
Part Number Part Name Req Remarks
No.
VIBRATION DAMPER
OPTION DA4048 Damper, vibration
Type: Viscous
Provision for mounting front power takeoff: No
Damper diameter: 343mm (13.51 in)
Provision to fan drive: No.
1 S 608 Washer, Lock 6 1/2″
2 205059 Washer, Plain 6 3/4″
3 210029 Screw, Twelve Point Cap 6 1/2-20 X 1 1/4″
4 3036846 Screw, Twelve Point Cap 6 3/4 - 16 X 4 1/2 Inch.
5 (3081040) Damper, Vibration 1
6 3081626 Adapter, Crankshaft 1

Page 26
NOTES
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF4003

Page 28
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF4003
Ref
Part Number Part Name Req Remarks
No.

FRONT GEAR TRAIN ACCESSORY


OPTION DF4003 Drive, fro ger tra acc drive location front: Yes
drive location rear: Yes hydraulic drive
provision: Yes pump mounting flange type/size
front: SAE ″B″ 2 bolt pump mounting flange
type/size rear: SAE ″A″ 2 bolt
Number Of Teeth On Spline Drive Front: 13
Number Of Teeth On Spline Drive Rear: 9
orientation of flange front: 60 degrees orienta-
tion of flange rear: 44 degrees spline length
front: Max 1.63inches (41mm) spline length
rear: Max 1.31inches (33mm).
1 3007380 Gasket, Hydraulic Pump 1
2 3012472 Screw, Captive Washer Cap 4 3/8-16 X 1 1/2″
3013748 Drive, Hydraulic Pump 1
3 188040 Bearing, Thrust 2
4 205781 Ring, Retaining 1
5 205784 Washer, Clamping 1
6 207256 Gear, Hydraulic Pump 1
3007391 Support, Hydraulic Pump 1
7 (3007368) Support, Hydraulic Pump 1
8 3014993 Bushing 1
3200943 Shaft, Hyd Pump Drive 1
9 205769 Shaft, Hyd Pump Drive 1
10 (205771) Sleeve, Spline Coupling 1

Page 29
Group No. 09.04 Front Gear Train Accessory Mounting Option No. DF4702

Ref
Part Number Part Name Req Remarks
No.
FRONT GEAR TRAIN ACCESSORY
OPTION DF4702 Drive, fro ger tra acc drive location front: Yes
drive location rear: Yes hydraulic drive
provision: Yes pump mounting flange type/size
front: SAE ″B″ 2 bolt pump mounting flange
type/size rear: SAE ″A″ 2 bolt
Oil Fill Tube Provision: No.
1 S 109 Screw, Hexagon Head Cap 2 3/8-16 X 7/8″
2 S 145 Screw, Hexagon Head Cap 2 1/2-13 X 1 1/4″
3 S 604 Washer, Lock 2 3/8″
4 S 608 Washer, Lock 2 1/2″
5 204048 Plate, Cover 1
6 (3004242) Gasket, Hydraulic Pump 1
7 3929751 Gasket, Acc Drive Cover 1
8 3914868 Plate, Cover 1

Page 30
Group No. 99.01 LOCATION,DRAIN Option No. DL4002
Ref
Part Number Part Name Req Remarks
No.

LOCATION,DRAIN
OPTION DL4002 Location, drain
Fuel Drain Outlet Elbow Size: #10
Fuel Pump Type: HPI type air compressor:
Cummins single cylinder or no air compressor
drain connection location: Left side (fuel pump
side)
Drain Position: Vertical from crank centerline:
17.570inches from rear face of block
16.033inches from engine centerline:
14.240inches
Unique Characteristics:
Includes check valves.
No content option.

Page 31
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO4454
Ref
Part Number Part Name Req Remarks
No.

SOFTWARE,CUS INTERFACE
OPTION DO4454 Customer interface software
Engine Control System: HPI
Transmission:
Hydraulic Pump
Commun Support: J1587
OEM Name: Liebherr
OEM Model: R984 comments: Excavator
Remote Throttle: Y
High Idle: 1914 RPM
Low Idle: 0800 RPM ISC enable: N/A
ISC Validation: N/A switch speed input: No
Torque Curve Selection: Yes ASG/axg/min/
max: ASG governor droop: 04 % idle valida-
tion: No
Multiple Unit Synchronization: N/A
Output Driver Setup: Yes
Calibration Voltage: 24
Throttle Type: Frequency comment: 5.9.6.5
software power match: N/A guid: N/A jwac,
LTA,CAC: CAC.

Page 32
Group No. 09.01 Fuel Pump Drive Option No. DP4702

Ref
Part Number Part Name Req Remarks
No.
FUEL PUMP DRIVE
OPTION DP4702 Drive, Fuel Pump. Driven item: Fuel Pump, Air
Comoressor.
(3086131) Drive Accessory 1
1 S 316 Key, Plain Woodruff 1
2 207253 Gear, Accessory Drive 1
3 3000174 Hub, Jaw Coupling 1
4 3086230 Support, Accessory Drive 1
5 3014103 Washer, Plain 1 1 1/32 Inch.
6 3040814 Plug, Threaded 2 7/16-20 UNF
7 3045136 Washer, Plain 1 1/2 Inch.
8 3045137 Screw, Hexagon Head Cap 1 1/2 - 20 X 2 Inch.
9 (3086122) Shaft, Accessory Drive 1
10 S 205 Nut, Regular Hexagon 1 3/8-24 UNF
11 S 602 Washer, Plain 5 3/8″
12 S 604 Washer, Lock 1 3/8″
13 3033038 Screw, Captive Washer Cap 3 3/8-16 X 1 5/8″
14 3044413 Screw, Captive Washer Cap 1 3/8-16 X 2″
15 3410171 Gasket, Acc Drive Suppt. 1

Page 33
Group No. 01.06.1 Customer Dataplate Option No. ED4006

Ref
Part Number Part Name Req Remarks
No.
CUSTOMER DATAPLATE
OPTION ED4006 Supplemental dataplate
Certified By: EPA, CARB, And Eu
Application: Nonroad cert. Level: Tier II/stage
II kitted must be stamped with identical
information as dataplate attached to engine.
1 4067498 Dataplate 1

Page 34
Group No. 13.02 Alternator Option No. EE4058

Ref
Part Number Part Name Req Remarks
No.
ALTERNATOR
OPTION EE4058 Alternator manufacture/model:
Delco Remy 33si
Voltage: 24
Amperage: 100 ground type: Negative insu-
lated: No built in voltage regulator: Yes
Wiring Harness Included: No ground strap
required: Yes ground strap included: Yes
cooling fan included: Yes
Rotation: CW Or CCW
Marine corrosion resistant.
2 3202162 Wire, Ground 1
1 3400698 Alternator 1

Page 35
Group No. 13.02.3 Alternator Mounting Option No. EH4001

Page 36
Group No. 13.02.3 Alternator Mounting Option No. EH4001
Ref
Part Number Part Name Req Remarks
No.

ALTERNATOR MOUNTING
OPTION EH4001 Mounting, Alternator
For use with: Delco Remy Leece Neville
Drive ratio: 2.92 times engine speed.
Pulley description: 5 groove
Pulley location: Right side (exhaust) from
FFOB 4.45 inches (113MM).
Attachment point:
Crank centerline: above 17.66 inches
(448MM).
Crank centerline: above 3.79 inches (96MM).
Engine centerline: 12.30 inches (312 MM)
Engine centerline: 10.23 inches (260 MM).
Belt description: 5 groove polyrib adjusting
Adjusting link included: yes
No. of alternators: 1
1 S 106 Screw, Hexagon Head Cap 1 1/2-13 X 1 3/4″
2 S 113 Screw, Hexagon Head Cap 1 1/2-13 X 1 1/2″
3 70897 Nut, Lock 1 1/2-20 UNF
4 111445 Lckwshr 2
5 158829 Screw, Hexagon Head Cap 1 1/2-20 X 6 1/2″
6 203310 Washer, Plain 3 9/16″
3201188 Link, Adjusting 1
7 S 253 Nut, Regular Hexagon Jam 1 1/2-20 UNF
8 206202 Nut, Jam 1 1/2 - 20 UNF.
9 (3201185) Bolt, Eye 1
10 (3201186) Bolt, Eye 1
11 (3201187) Link, Adjusting 1

Page 37
Group No. 13.02.3 Alternator Drive Pulley Option No. EH4710

Page 38
Group No. 13.02.3 Alternator Drive Pulley Option No. EH4710
Ref
Part Number Part Name Req Remarks
No.

ALTERNATOR DRIVE PULLEY


OPTION EH4710 Pulley, alternator drive no. of alternators: 1
Drive ratio: 2.92 times engine speed belt
description: Poly vee ribbed
Supplied in kit: Yes pulley description: 5
groove alternator maufacturer:
Delco Remy/Leece Neville
Use with fan drive: No.
1 127362 Washer, Plain 4 3/8″
2 206996 Belt, V Ribbed 1
3 3002323 Pulley, Alternator 1
4 3010596 Screw, Captive Washer Cap 2 3/8-16 X 1 1/4″
5 3010597 Screw, Captive Washer Cap 2 3/8-16 X 3 3/4″
6 3086365 Support, Alternator 1

Page 39
Group No. 16.03 Front Engine Support Option No. EM4135

Ref
Part Number Part Name Req Remarks
No.
FRONT ENGINE SUPPORT
OPTION EM4135 Support, Front engine
Mounting location: front
Type: Pad 2 bolt.
For use with 3/4 inch Lord mount.
1 S 173 A Screw, Hexagon Head Cap 6 5/8-11 X 2 1/4″
2 S 603 Washer, Lock 6 5/8″
3 206343 Support, Front Engine 1

Page 40
Group No. 15.01 Signal Generating Device Option No. EO4004

Ref
Part Number Part Name Req Remarks
No.
SIGNAL GENERATING DEVICE
OPTION EO4004 Option note: Device, signal generating
application: Mag pickup location: Flywheel
housing thread description:
5/8-18 UNF required with electric governor
tachometer or speed switch. Cannot be
used with Cummins supplied engine wiring
harness.
1 213272 Pickup, Magnetic 1
2 213273 Harness, Wiring 1

Page 41
Group No. 08.03 Fan Drive Option No. FA4093

Ref
Part Number Part Name Req Remarks
No.
FAN DRIVE
OPTION FA4093 Drive, fan mounting for when
Mounting for when no fan drive is specified.
1 S 197 Screw, Hexagon Head Cap 5 3/8-16 X 4 1/4″
2 3042329 Washer, Plain 5 3/8″

Page 42
Group No. 08.03 Fan Drive Mounting Option No. FA4706

Ref
Part Number Part Name Req Remarks
No.
FAN DRIVE MOUNTING
OPTION FA4706 Fan drive mounting fan drive: No freon
compressor mounting: Yes no. of alternators:
0 or 1.
1 S 166 B Screw, Hexagon Head Cap 2 3/8 - 16 X 5 3/4 Inch.
2 S 169 A Screw, Hexagon Head Cap 1 3/8-16 X 4 1/2″
3 S 223 Nut, Heavy Hexagon 3 3/8-16 UNC
4 3042329 Washer, Plain 6 3/8″

Page 43
Group No. 99.01 CALIBRATION,FUEL PUMP Option No. FCEJ01
Ref
Part Number Part Name Req Remarks
No.

CALIBRATION,FUEL PUMP
OPTION FCEJ01

Page 44
Group No. 99.01 CALIBRATION,FUEL PUMP Option No. FCEL66
Ref
Part Number Part Name Req Remarks
No.

CALIBRATION,FUEL PUMP
OPTION FCEL66 Fuel pump calibration
Advertised Power: 0675 BHP At 1800 RPM
Peak torque: 2275 FT LB at 1300 RPM
Governed Power: 0675 BHP At 1800 RPM
CPL: 8280
Certified By: EPA , CARB, Eu cal restr: None
Power Rating: N/A
Engine Control System: HPI
Application: Nonroad
Certification Level: Tier 2 stage 2.

Page 45
Group No. 06.04 Fuel Filter Option No. FF4067

Page 46
Group No. 06.04 Fuel Filter Option No. FF4067
Ref
Part Number Part Name Req Remarks
No.

FUEL FILTER
OPTION FF4067 Filter, fuel
Element Type: Spin-On
Number Of Elements: 2 water seperator: Yes
mounting location:
Remote line length: 55in (1397mm) inlet
fitting: Straight or 90 degree inlet fitting
description: 37 degree 1 1/16-12-un-2 a
Includes disposable bracket for shipment.
1 212013 Head, Fuel Filter 1
2 3012470 Screw, Captive Washer Cap 4 3/8-16 X 3/4″
3081958 Elbow, Male Union 1
3 3040817 Seal, O Ring 1
4 3085709 Seal, O Ring 1
5 (3085822) Elbow, Male Union 1
6 3175846 Elbow, Male Union 1
7 (3201656) Bracket, Shipping 1
8 3329289 Separator, Fuel Water 2
9 3402243 Hose, Flexible 1

Page 47
Group No. 16.01 Flywheel Housing Option No. FH4021

Page 48
Group No. 16.01 Flywheel Housing Option No. FH4021
Ref
Part Number Part Name Req Remarks
No.

FLYWHEEL HOUSING
OPTION FH4021 Flywheel Housing
Flywheel Housing SAE Size: 0
Clutch Type Provision: Dry
Material: Cast Iron
Starter Center Distance: 12.85
Starter Spacer Capability: No
Wrench Clearance Hole Provision: No
Tachometer Sensor Mounting Hole Count:
Three
Tachometer Sensor Mounting Hole Location:
#1 (RS) 3/4 - 16 #4 (LS) 3/4 - 16 and 5/8 - 18
Engine Mount Type: Pad Both sides machined
for Starter Mounting.
1 S 103 A Screw, Hexagon Head Cap 10 5/8-11 X 2″
2 S 144 Screw, Hexagon Head Cap 2 5/8-11 X 2 1/2″
3 S 603 Washer, Lock 12 5/8″
4 S 631 Washer, Plain 8 1/4″
5 70657 Cover, Access Hole 1
6 172648 Seal, Rectangular Ring 14
7 205247 Seal, O Ring 1
8 205409 Screw, Hexagon Head Cap 8 1/4-20 X 5/8″
9 3010595 Screw, Captive Washer Cap 4 3/8-16 X 1″
10 3021735 Gasket, Flywheel Housing 1
11 3077771 Screw, Self Tapping Metal 2
12 3096260 Seal, Rectangular Ring 1
13 (3096479) Seal, Oil 1
14 3201056 Cover, Flywheel Housing 1
15 3081792 Housing, Flywheel 1

Page 49
Group No. 16.01.1 Flywheel Housing Plumbing Option No. FH4756

Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL HOUSING PLUMBING
OPTION FH4756 Plumbing, flywheel housing plug size: 3/4-16
plug count: Two.
1 553856 Gasket, Drain Plug 1
2 3201759 Screw, Hexagon Head Cap 1 3/4-16 X 1/2″

Page 50
NOTES
Group No. 05.01 Fuel Pump Option No. FP4428

Page 52
Group No. 05.01 Fuel Pump Option No. FP4428
Ref
Part Number Part Name Req Remarks
No.

FUEL PUMP
OPTION FP4428 Pump, fuel
manufacturer/model: HPI
Governor Type: Electronic
magnetic pick-up included: No
Check Valves: Yes
Direction of rotation gear pump: RH
Compact pump: Yes
Orientation: Straight down.
4009905 Pump, Fuel 1 Recon equivalent 4009905 NX
BM76340 Damper, Fuel Pump 1
1 100099 Seal, Rectangular Ring 1
2 139988 Seal, Rectangular Ring 1
3 153336 Body, Fuel Pump Damper 1
4 153338 Cover, Fuel Pump Damper 1
5 160514 Washer, Plain 1 1 11/16″
6 202897 Diaphragm, Ful Pump Damper 1
7 3017051 Screw, Captive Washer Cap 2 1/4 - 20 X 1 1/8″
8 S 2286 Screw, Drive 2
9 70700 Spring, Compression 1
10 70704 Washer, Plain 5 1/4″
11 105375 Nameplate 1
12 151900 Seal, Rectangular Ring 1
13 173086 Gasket, Injector 1
14 202557 Seal, O Ring 1
3037536 Plug, Threaded 1 9/16-18 UNF
15 3037537 Seal, O Ring 1
16 (3040813) Plug, Threaded 1
3040815 Plug, Threaded 1 7/18-14 UNF
17 (3040816) Plug, Threaded 1
18 3040817 Seal, O Ring 1
3042619 Nipple, Coupling 1
15 3037537 Seal, O Ring 1
19 3042620 Nipple, Coupling 1
20 3045035 Plug, Injector Orifice 1
3046202 Plug, Threaded 4 3/4-16 UNF
21 (3040810) Plug, Threaded 1
22 3046201 Seal, O Ring 1
23 3046943 Seal, O Ring 1
24 (3080217) Ring, Retaining 1
25 3080223 Cap, Fuel Pump Filter 1
3081957 Union, Male 1 1 3/16-12 x 1 1/16-12
23 3046943 Seal, O Ring 1
26 3085709 Seal, O Ring 1
27 (3085830) Union, Male 1
28 3090769 Screen, Filter 1
3090992 Valve, Check 1
29 3035228 Seal, O Ring 1
30 3076102 Seal, O Ring 1
31 (3867410) Valve, Check 1
3160538 Sensor, Pressure 1
32 (3160539) Sensor, Pressure 1
33 3330202 Seal, O Ring 1
3330600 Actuator, Etr Fuel Control 1
34 3042542 Seal, O Ring 1
35 (3331029) Actuator, Etr Fuel Control 1
36 3865398 Seal, O Ring 1
37 3867393 Screen, Filter 1

Page 53
Group No. 05.01 Fuel Pump Option No. FP4428

Page 54
Group No. 05.01 Fuel Pump Option No. FP4428
Ref
Part Number Part Name Req Remarks
No.

38 3347938 Seal, O Ring 1


(3348498) Pump, Gear Fuel 1
10 70704 Washer, Plain 4 1/4″
15 3037537 Seal, O Ring 1
19 3042620 Nipple, Coupling 1
39 (3080195) Ring, Retaining 2
40 (3330764) Seal, O Ring 2
41 (3347806) Dowel, Ring 1
42 (3348054) Housing, Fuel Pump Gear 1
43 (3348338) Cover, Fuel Pump Gear 1
44 (3348378) Cover, Fuel Pump Gear 1
45 (3348499) Adapter, Fuel Connector 1
46 3348618 Seal, Diamond Ring 1
47 3348739 Screw, Socket Head Cap 4
48 (3417162) Shaft, Idler 1
49 3867124 Pin, Straight 1
50 (3867578) Gear, Fuel Pumping 4
51 (4001717) Shaft, Fuel Pump Drive 1
52 (3348500) Hub, Jaw Coupling 1
53 (3348501) Plate, Cover 1
(3348503) Support, Fuel Pump 1
54 (3071643) Seal, Oil 1
3803477 Kit, Oil Seal 1
55 3074316 Spacer, Seal 1
56 (3084713) Seal, Oil 1
57 (3330549) Support, Fuel Pump 1
3348550 Valve, Pressure Regulator 1
58 (3348549) Valve, Pressure Regulator 1
59 3348703 Seal, O Ring 1
60 3867640 Seal, O Ring 1
46 3348618 Seal, Diamond Ring 1
47 3348739 Screw, Socket Head Cap 4
61 3417104 Screw, Socket Head Cap 5
3417166 Valve, Check 1
62 (3417165) Valve, Check 1
63 3678925 Seal, O Ring 1 M10 X 1.00
3867737 Valve, Pressure Relief 1
13 173086 Gasket, Injector 1
64 3045012 Plug, Injector Orifice 1
65 (3329676) Valve, Pressure Relief 1
66 3417238 Seal, O Ring 1
(4001749) Valve, Pressure Regulator 1
67 3045986 Seal, O Ring 1
68 3066914 Seal, O Ring 1
69 3071719 Shim 1
70 (3867668) Spring, Valve 1
71 (4001750) Barrel, Control Valve 1
72 (4001751) Plunger, Ful Prs Regulator 1

Page 55
Group No. 09.01 Fuel Pump Coupling Option No. FP4431

Ref
Part Number Part Name Req Remarks
No.
FUEL PUMP COUPLING
OPTION FP4431 Fuel pump coupling
Fuel Pump Type: Compact air compressor:
Yes - one cylinder.
1 S 610 Washer, Lock 4 7/16″
2 69324 Washer, Plain 4 3/8″
3 206031 Screw, Twelve Point Cap 2 7/16 - 14 X 2 1/4 Inch.
4 206326 Screw, Twelve Point Cap 2 7/16-14 X 1 1/4″
5 3046200 Spider, Jaw Coupling 1
6 3069103 Gasket, Fuel Pump 1

Page 56
Group No. 99.01 RATING,FUEL Option No. FR4398
Ref
Part Number Part Name Req Remarks
No.

RATING,FUEL
OPTION FR4398 Fuel rating rated power: 0675 BHP at 1800
RPM
Peak torque: 2275 FT LB at 1300 RPM
Governed Power: 0675 BHP At 1800 RPM
CPL: 8280
Certified By: EPA , CARB, Eu cal restr: None
Power Rating: N/A
Engine Control System: HPI
Application: Nonroad cert level: Tier 2 stage
2.

Page 57
Group No. 06.03 Fuel Plumbing Option No. FT40047

Page 58
Group No. 06.03 Fuel Plumbing Option No. FT40047
Ref
Part Number Part Name Req Remarks
No.

FUEL PLUMBING
OPTION FT40047 Plumbing, fuel
Fuel Drain Outlet Elbow: #10
Fuel Pump Type: HPI type air compressor:
Cummins single or twin cylinder, or no air
compressor drain location used: DL4002
Drain Location: Vertical from crank centerline:
17.570inches from rear face of block:
16.033inches from engine centerline:
14.240inches hot start knock provision: No
Unique Characteristics:
With Check Valves ECM location: Standard
location (back).
1 S 103 Screw, Hexagon Head Cap 6 5/16-10 X 2 1/4″
2 S 107 Screw, Hexagon Head Cap 1 5/16-18 X 3/4″
3 S 223 Nut, Heavy Hexagon 1 3/8-16 UNC
4 S 602 Washer, Plain 1 3/8″
5 127184 Washer, Plain 7 1/4″
6 3064321 Screw, Captive Washer Cap 1 3/8 - 16 X 7/8 Inch.
7 3028324 Valve, Check 1
8 3048292 Clip 1
9 3069604 Elbow, Male Union 1
3085702 Tee, Male Branch 1
10 202557 Seal, O Ring 2
11 (3085849) Tee, Male Branch 1
3085769 Elbow, Male Union 1
10 202557 Seal, O Ring 1
12 3037537 Seal, O Ring 1
13 (3085861) Elbow, Male Union 1
14 3086068 Tube, Fuel Drain 1
15 3086070 Tube, Fuel Drain 1
16 3086072 Clamp, Tube 12
17 3090184 Bracket, Check Valve 1

Page 59
Group No. 16.02 Flywheel Option No. FW4015

Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL
OPTION FW4015 Flywheel
Intended Housing SAE: 0
Starter Center Distance: 12.85
Clutch Pilot Bore (mm): 57.2
Ring Gear Tooth Count: 142
Intended Drive Hardware: 14 inch clutch
Clutch bolt circle (mm): 438.15
1 200861 Washer, Plain 9 5/8″
2 207386 Screw, Head Locking 9 5/8 - 18 X 2 1/2″
3 3090758 Flywheel 1
5566 Gear, Flywheel Ring 1
(3086447) Flywheel 1

Page 60
NOTES
Group No. 01.06 Front Gear Cover Option No. GG4718

Page 62
Group No. 01.06 Front Gear Cover Option No. GG4718
Ref
Part Number Part Name Req Remarks
No.

FRONT GEAR COVER


OPTION GG4718 Cover, front gear
Does not contain a tube brace
1 S 105 Screw, Hexagon Head Cap 8 3/8-16 X 3 1/2″
2 S 169 A Screw, Hexagon Head Cap 2 3/8-16 X 4 1/2″
3 127362 Washer, Plain 14 3/8″
4 132770 Bushing 2
5 205133 Bushing 1
6 3009620 Spring, Compression 1
7 3010596 Screw, Captive Washer Cap 3 3/8-16 X 1 1/4″
8 3015525 Ring, Retaining 1
3018914 Guide, Barring Shaft 1
9 3018909 Bushing 1
10 (3018910) Bearing, Thrust 1
11 (3018911) Pin, Spiral 1
12 3019154 Guide, Barring Shaft 1
13 3019152 Gear, Engine Barring 1
14 3019153 Shaft, Barring 1
3081950 Union, Male 1
15 3037537 Seal, O Ring 1
16 (3085824) Union, Male 1 11/16-16 X 9/16-18
17 3922794 Seal, O Ring 1
18 3042890 Screw, Captive Washer Cap 3 3/8-16 X 4″
19 3059831 Plug, Drive 1
20 3086121 Screw, Round Head Cap 14
21 3086291 Plate, Clamping 1
22 4080829 Gasket, Gear Cover 1
(3090327) Cover, Gear 1
3046202 Plug, Threaded 3 3/4-16 UNF
23 (3040810) Plug, Threaded 1
24 3046201 Seal, O Ring 1
3066325 Plug, Threaded 5 3/8-24 UNF
25 3034412 Seal, O Ring 1
26 (3066324) Plug, Threaded 1
27 (3090326) Cover, Gear 1
3804703 Kit, Front Oil Seal 1
28 (3096478) Seal, Oil 1
29 3090391 Tool, Seal Installation 1
30 3090392 Screw, Hexagon Head Cap 4
31 3096361 Dowel, Pin 1
3804705 Accessory Drive Seal Kit 1
32 (3096480) Seal, Oil 1
33 3086120 Seal, Rectangular Ring
3090392 Screw, Hexagon Head Cap 3
34 3090395 Tool, Seal Installation 1
35 3200287 Seal, Keyway
36 3201125 Seal, O Ring 1
37 3201128 Nut, Regular Hexagon 1 3/8-16 UNC

Page 63
Group No. 12.01.4 Air Compressor Governor Option No. GV4001

Ref
Part Number Part Name Req Remarks
No.
AIR COMPRESSOR GOVERNOR
OPTION GV4001 Air compressor governor
Manufacturer: Bendix-
Westinghouse operating
pressure range: 100 to
120 PSI
Governor location: direct
Supply method: Mounted
1 3901447 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 75
2 181461 Governor, Air Compressor 1
3 185848 Gasket, Air Compressor 1
4 3008465 Plug, Pipe 4 1/8 NPT.

Page 64
Group No. 10.01 Air Intake Manifold Option No. IM4749

Ref
Part Number Part Name Req Remarks
No.
AIR INTAKE MANIFOLD
OPTION IM4749 Manifold, air intake
Intake Manifold Location: Left Side int man air
inlet location: Toward front int man temp
sensor mounting loc: Left side center int boost
sensor mounting loc: Left side center cld start
provision: No or kitted.
1 S 604 Washer, Lock 10 3/8″
2 127362 Washer, Plain 10 3/8″
3 137872 Screw, Hexagon Head Cap 10 3/8-16 X 7″
4 206277 Gasket, Intake Manifold 6
5 3014304 Seal, Rectangular Ring 12
3037536 Plug, Threaded 1 9/16-18 UNF
6 3037537 Seal, O Ring 1
7 (3040813) Plug, Threaded 1
3040814 Plug, Threaded 2 7/16-20 UNF
8 (3036665) Plug, Threaded 1 7/16-20
9 3036666 Seal, O Ring 1
10 3040839 Screw, Captive Washer Cap 14
11 4067487 Manifold, Air Intake 1

Page 65
Group No. 10.01.2 Air Intake Connection Option No. IT4001

Page 66
Group No. 10.01.2 Air Intake Connection Option No. IT4001
Ref
Part Number Part Name Req Remarks
No.

AIR INTAKE CONNECTION


OPTION IT4001 Air transfer connection
For use with rear out exhaust on qsk19 tier II
supplied with support bracket.
1 3006182 Screw, Captive Washer Cap 4 3/8-16 X 7/8″
2 3063809 Clamp, T Bolt 2 3 3/4″
3 3067370 Hose, Plain 1
4 4080938 Connection, Air Transfer 1
5 4080939 Brace, Connection 1

Page 67
Group No. 17.06 Lifting Bracket Option No. LA4003

Page 68
Group No. 17.06 Lifting Bracket Option No. LA4003
Ref
Part Number Part Name Req Remarks
No.

LIFTING BRACKET
OPTION LA4003 Arrangement, lifting mounting locations: Front:
#1 rocker housing. Rear: #5 rocker housing.
Quantity of brackets: 2 Maximum weight
limitation of arrangement: Always use an
engine lifting fixture to ensure vertical lifting.
Bracket bolt pattern: 4 bolt
1 3052061 Screw, Hexagon Head Cap 8 1/2-13 X 1″
2 3090251 Bracket, Lifting 2

Page 69
Group No. 07.05 Engine Oil Cooler Option No. LC4701

Page 70
Group No. 07.05 Engine Oil Cooler Option No. LC4701
Ref
Part Number Part Name Req Remarks
No.

ENGINE OIL COOLER


OPTION LC4701 Engine Oil Cooler
Cooler, Engine Oil
Type: Plate and Fin
Mounting Location: Right Side (Exhaust Side)
Pressure Relief Valve: No
Oil Flow Control Thermostat: No
Torque Converter: None
Unique Characteristics:
1 S 116 A Screw, Hexagon Head Cap 8 3/8-24 X 3 1/2″
2 S 604 Washer, Lock 4 3/8″
3 S 923 E Draincock 1 1/4 NPTF
4 127362 Washer, Plain 6 3/8″
3200781 Plug, Drain 1
5 145540 Seal, O Ring 1
6 206256 Plug, Threaded 1 1 3/4-18 UNS
7 205275 Screw, Twelve Point Cap 4 3/8-16 X 1 3/4″
8 3012478 Screw, Captive Washer Cap 2 3/8-16 X 3 1/2″
9 3033038 Screw, Captive Washer Cap 2 3/8-16 X 1 5/8″
10 3040838 Screw, Captive Washer Cap 10 3/8-16 X 1 1/4″
11 3042329 Washer, Plain 8 3/8″
12 3042889 Screw, Captive Washer Cap 7 3/8-16 X 1 7/8″
13 3042890 Screw, Captive Washer Cap 14 3/8-16 X 4″
14 3085955 Housing, Oil Cooler 1
15 4095096 Core, Cooler 2
16 3090241 Cover, Lub Oil Cooler 1
17 206973 Gasket, Oil Cooler Core 4
18 3065791 Gasket, Tor Cnv Oil Cooler 1
19 3065790 Gasket, Lub Oil Clr Hsg 1
3202101 Plug, Threaded 2 1 1/16-12 UNF
20 3046943 Seal, O Ring 2
21 (3050897) Plug, Threaded 2
3037536 Plug, Threaded 1 9/16-18 UNF
22 3037537 Seal, O Ring 1
23 (3040813) Plug, Threaded 1
3081950 Union, Male 1
22 3037537 Seal, O Ring 1
24 (3085824) Union, Male 1 11/16-16 X 9/16-18
25 3922794 Seal, O Ring 1

Page 71
Group No. 07.03 Full Flow Oil Filter Option No. LF4024

Page 72
Group No. 07.03 Full Flow Oil Filter Option No. LF4024
Ref
Part Number Part Name Req Remarks
No.

FULL FLOW OIL FILTER


OPTION LF4024 Filter, full flow oil
Element Type: Spin-On
Number full flow filter elements: NA
Number combo filter elements:
Filter model: LF3000
Filter capacity:
Filter head: Yes
Mounting location: Rear of block, left side
(fuel pump)
1 3040838 Screw, Captive Washer Cap 6 3/8-16 X 1 1/4″
2 4000436 Gasket, Lub Oil Fil Cover 1
3086051 Elbow, Male Union 1
3 3037537 Seal, O Ring 1
4 3086052 Elbow, Male Union 1
5 3922794 Seal, O Ring 1
4009242 Head, Lub Oil Filter 1
6 S 119 Screw, Hexagon Head Cap 8 5/16-18 X 1 1/4″
7 3028252 Pin, Roll 2
3037536 Plug, Threaded 5 9/16-18 UNF
3 3037537 Seal, O Ring 1
8 (3040813) Plug, Threaded 1
9 3042328 Washer, Plain 8 1/4″
10 3066938 Seal, O Ring 2
11 3081507 Plunger, Filter Head 2
3040818 Plug, Threaded 2 1 3/16-12 UN
12 3035228 Seal, O Ring 1
13 (3040819) Plug, Threaded 1
14 4009241 Head, Lub Oil Filter 1
15 3090064 Adapter, Filter Head 2
16 3090126 Seal, O Ring 2
17 3090127 Seal, O Ring 2
18 3090441 Spring, Valve 2
3090447 Elbow, Female Adapter 1
3 3037537 Seal, O Ring 1
19 (3090440) Elbow, Plain Union 1
3090451 Valve, Check 1
20 3090478 Valve, Check 1
21 3922794 Seal, O Ring 2
3201583 Plug, Threaded 2 1 5/16-12 UN
22 (3040911) Plug, Threaded 1
23 3201585 Seal, O Ring 1
24 3090452 Hose, Flexible 1
25 3318853 Element, Lub Oil Filter 2

Page 73
Group No. 99.01 LOCATION,OIL LEVEL GAUGE Option No. LG4152
Ref
Part Number Part Name Req Remarks
No.

LOCATION,OIL LEVEL GAUGE


OPTION LG4152 Location, oil level gauge
Dipstick Count: One
Dipstick Location: Left Side Center-Hand Hole
cover
Dipstick And Tube Length (mm): 1026(40.39in)
Dipstick And Tube Horizontal Distance (mm):
377.2 (14.85in)
Dipstick And Tube Vertical Distance (mm):
859.7 (33.85in)
Dipstick And Tube Depth (mm): 644.9
(26.18in)
Power Angle: 0 Degrees
Tilt Angle: 0 Degrees.

Page 74
NOTES
Group No. 07.02 Oil Level Gauge Option No. LG4749

Page 76
Group No. 07.02 Oil Level Gauge Option No. LG4749
Ref
Part Number Part Name Req Remarks
No.

OIL LEVEL GAUGE


OPTION LG4749 Gauge, oil level
Dipstick Location: Left Side Center-
Hand hole cover.
Dipstick And Tube Length (mm): 1026
(40.39in)
Dipstick And Tube Horizontal Distance (mm):
377.2 (14.85in)
Dipstick And Tube Vertical Distance (mm):
859.7 (33.85in)
Dipstick And Tube Depth (mm): 664.9
(26.18in) sump location: Deep center rear
(OP4058)
Power angle: 0 degrees power tilt: 0 degrees
Rear gear drive: No.
1 S 223 Nut, Heavy Hexagon 1 3/8-16 UNC
2 S 602 Washer, Plain 1 3/8″
3 108722 Clip 1
4 196421 Support, Tube Clip 1
5 3000508 Tube, Oil Gauge 1
6 3012470 Screw, Captive Washer Cap 1 3/8-16 X 3/4″
3046202 Plug, Threaded 3 3/4-16 UNF
7 (3040810) Plug, Threaded 1
8 3046201 Seal, O Ring 1
9 216484 Dipstick 1
10 3096317 Tube, Oil Gauge 1

Page 77
Group No. 07.06 Lube Oil Pump Option No. LP4701

Page 78
Group No. 07.06 Lube Oil Pump Option No. LP4701
Ref
Part Number Part Name Req Remarks
No.

LUBE OIL PUMP


OPTION LP4701 Lub oil pump for the Quantum engine.
1 205898 Seal, O Ring 2
2 207135 Seal, Rectangular Ring 1
3 3010596 Screw, Captive Washer Cap 3 3/8-16 X 1 1/4″
3096326 Pump, Lubricating Oil 1 Recon equivalent 3096326 RX
4 S 197 Screw, Hexagon Head Cap 1 3/8-16 X 4 1/4″
5 S 604 Washer, Lock 1 3/8″
6 3012475 Screw, Captive Washer Cap 3 3/8 - 16 X 2 1/4″
7 3085989 Gasket, Lub Oil Pump 1
8 70760 Dowel, Pin 2
9 207252 Gear, Lubricating Oil Pump 1
3086007 Body, Lubricating Oil Pump 1
10 69521 Bushing 2
11 (3086006) Body, Lubricating Oil Pump 1
3329510 Gear & Shaft 1
12 3096368 Gear, Lubricating Oil Pump 1
13 3086221 Shaft, Lub Oil Pump Drive 1
3329511 Gear & Shaft 1
12 3096368 Gear, Lubricating Oil Pump 1
14 3079701 Shaft, Idler 1
3096327 Cover, Lub Oil Pump 1
10 69521 Bushing 2
15 156676 Ring, Retaining 1
16 3081668 Plug, Retainer 1
17 3096323 Spring, Compression 1
18 3096324 Plunger, Prs Regulator 1
19 3096328 Cover, Lub Oil Pump 1

Page 79
Group No. 07.01.1 Oil Pan Cover Option No. OB40003

Page 80
Group No. 07.01.1 Oil Pan Cover Option No. OB40003
Ref
Part Number Part Name Req Remarks
No.

OIL PAN COVER


OPTION OB40003 Cover, oil pan
Oil fill provision: None
Dipstick Provision: Left Side Center drain
provision: Left side center.
1 3040838 Screw, Captive Washer Cap 18 3/8-16 X 1 1/4″
2 3042586 Gasket, Hand Hole 3
3 3069846 Cover, Hand Hole 1
4 3201060 Cover, Hand Hole 2
(4057590) Tag, Instruction 1

Page 81
Group No. 99.01 ARRANGEMENT,OIL FILL Option No. OB4167
Ref
Part Number Part Name Req Remarks
No.

ARRANGEMENT,OIL FILL
OPTION OB4167 Oil fill arrangement
Oil Fill Location(s):
Top of valve cover #4
Primary Oil Filler Cap Location:
Above Crank Centerline: 856.2mm (33.7in)
from engine centerline: 25.4mm (1in) from
front face of block: 696.9mm (27in).

Page 82
Group No. 07.01 Oil Pan Option No. OP4059
Ref
Part Number Part Name Req Remarks
No.

OIL PAN
OPTION OP4059 Oil Pan
Sump Location: Deep Center Front
High Oil Pan Capacity (GAL): 16
Low Oil Pan Capacity (GAL): 13
Material: Cast Aluminum
Front Up Angularity (Degrees): 45
Front Down Angularity (Degrees): 45
Side to Side Angularity (Degrees): 45
Drain Location: Front Side Center Right Side
Front
Left Side Access Ports: 1 5/16-12 UNF-2B
Straight Thread 3/4-16 UNF-2B Straight
Thread
Right Side Access Ports: 1 5/16-12 UNF-2B
Straight Thread 3/4-16 UNF-2B Straight
Thread.
content has been removed
from this option

Page 83
Group No. 07.01 Oil Pan Option No. OP4730

Page 84
Group No. 07.01 Oil Pan Option No. OP4730
Ref
Part Number Part Name Req Remarks
No.

OIL PAN
OPTION OP4730 Oil pan adaptor
Flywheel housing material: cast iron
Bypass oil filter provision: both sides
1 S 181 C Screw, Hexagon Head Cap 1 1/2-20 X 3/4″
2 S 609 Washer, Lock 1 9/16″
3 S 622 Washer, Plain 2 3/8″
4 S 689 Washer, Plain 1 1/2″
5 127362 Washer, Plain 2 3/8″
6 130914 Washer, Sealing 1
7 153518 Seal, Rectangular Ring 4
8 3012481 Screw, Captive Washer Cap 2 7/16-14 X 1 1/2″
9 3035624 Screw, Captive Washer Cap 5 3/8-16 X 1 1/2″
3037536 Plug, Threaded 2 9/16-18 UNF
10 3037537 Seal, O Ring 1
11 (3040813) Plug, Threaded 1
12 3069844 Seal, Rectangular Strip 2
13 3070679 Screw, Hexagon Head Cap 19 3/8-16 X 1 3/4″
14 3085736 Adapter, Oil Pan 1
15 3085751 Screw, Hexagon Head Cap 11
16 3085753 Screw, Hexagon Head Cap 1
17 3085886 Washer, Plain 30
18 4000595 Gasket, Oil Pan Adapter 1

Page 85
Group No. 07.01 Oil Pan Arrangement Option No. OP4763

Page 86
Group No. 07.01 Oil Pan Arrangement Option No. OP4763
Ref
Part Number Part Name Req Remarks
No.

OIL PAN ARRANGEMENT


OPTION OP4763 Oil pan sump location: Deep center front high
oil pan capacity (gal): 16 low oil pan capacity
(gal): 13
Material: Cast Aluminun front up angularity
(degrees): 45 front down angularity (degrees):
45 side to side angularity (degrees): 45 intake
side down angularity (degrees): 35
Drain Location: Back side center left side rear
left side access ports: 1 5/16-12 UNF-2 b
straight thread 3/4- 16 UNF-2 b straight thread
right side access ports: 1 5/16-12 UNF-2 b
straight thread 3/4-16 UNF-2 b straight thread.
1 S 194 Screw, Hexagon Head Cap 3 3/8 - 24 X 1 1/4 Inch.
2 S 610 Washer, Lock 2 7/16″
3 108330 Washer, Plain 8 3/8″
4 129069 Nut, Lock 3 3/8 - 24 UNF.
5 3010595 Screw, Captive Washer Cap 3 3/8-16 X 1″
6 3035624 Screw, Captive Washer Cap 10 3/8-16 X 1 1/2″
7 3040838 Screw, Captive Washer Cap 18 3/8-16 X 1 1/4″
8 3042590 Gasket, Oil Pan 1
9 3068533 Screw, Captive Washer Cap 18 3/8-16 X 2 1/2″
10 3070780 Cover, Oil Pan Adapter 1
11 3073213 Gasket, Adapter 1
12 3079754 Gasket, Oil Suc Connection 1
13 3085752 Screw, Hexagon Head Cap 2
14 3086144 Clip 4
15 4067706 Brace, Tube 1
16 3086275 Tube, Lub Oil Suction 1
17 3331695 Pan, Oil 1

Page 87
Group No. 07.01.1 Oil Pan Plumbing Option No. OP4784

Ref
Part Number Part Name Req Remarks
No.
OIL PAN PLUMBING
OPTION OP4784 Plumbing, oil pan high oil pan capacity: 16
Provision For Sight Glass: No sight glass
included: No sump description: Deep pre-
lube: No engine heater included: No
Remote Drain Included: No drain locations:
Left side: (1 1/16-12 un-2 b) right side: (1
1/16-12 un-2 b) left side - access ports: 3/4-16
UNF-2 b stor 1 5/16-12 un-2 b stor.
3046202 Plug, Threaded 2 3/4-16 UNF
1 (3040810) Plug, Threaded 1
2 3046201 Seal, O Ring 1
3046942 Plug, Threaded 2
3 (3046869) Plug, Threaded 1 1 1/16-12 UN
4 3046943 Seal, O Ring 1
3201583 Plug, Threaded 2 1 5/16-12 UN
5 (3040911) Plug, Threaded 1
6 3201585 Seal, O Ring 1

Page 88
NOTES
Group No. 05.06.1 Engine Control Module Option No. PH4709

Page 90
Group No. 05.06.1 Engine Control Module Option No. PH4709
Ref
Part Number Part Name Req Remarks
No.

ENGINE CONTROL MODULE


OPTION PH4709 Engine Control Module
Module, Electronic Control
Inlet Fitting Description:
Outlet Fitting Description:
Mounting Location: Standard Location (Rear
Opening)
Unique Characteristics:
Includes Rapid Restart Valve.
1 S 114 Screw, Hexagon Head Cap 4 1/4-20 X 3/4″
2 S 224 Nut, Heavy Hexagon 2 1/4-20 UNC
3 S 600 Washer, Lock 4 1/4″
4 127018 Washer, Plain 6 1/4″
5 201351 Clamp, Wire Tie 2
6 3018920 Clamp, Wire Tie 26
7 3035624 Screw, Captive Washer Cap 2 3/8-16 X 1 1/2″
8 3042890 Screw, Captive Washer Cap 2 3/8-16 X 4″
9 3066310 Screw, Captive Washer Cap 2 1/4-20 X 3/4″
10 3071225 Screw, Captive Washer Cap 1 3/8-16 X 3/4″
11 3085140 Sensor, Pressure 1 Recon Equivalent 3085140 NX
3085185 Sensor, Temperature 1 Recon Equivalent 3085185 NX
12 3037537 Seal, O Ring 1
13 (3085198) Sensor, Temperature 1
14 3331760 Bracket, Wiring Retainer 1
3331774 Harness, Etr Cnt Mdl Wrg 1
15 3076174 Cover, Protective 1
16 3347638 Cover, Protective 1
17 3613253 Plug, Cavity 12
18 (3613536) Cover, Protective 1
19 (3613537) Cover, Protective 1
20 (3621305) Connector, Electrical 1
21 (3658927) Harness, Etr Cnt Mdl Wrg 1
3331775 Harness, Etr Cnt Mdl Wrg 1
22 3654215 Cover, Protective 2
23 (3658928) Harness, Etr Cnt Mdl Wrg 1
16 3347638 Cover, Protective 1
3408503 Sensor, Position 1 VR Magnetic Pick-Up Engine
24 3046201 Seal, O Ring 1
25 (3408502) Sensor, Position 1 VR Magnetic Pick-Up Engine
3408515 Sensor, Pressure 1
26 3330159 Seal, O Ring 1
27 (3408516) Sensor, Pressure 1
3408517 Sensor, Pressure 1
26 3330159 Seal, O Ring 1
28 3408518 Sensor, Pressure 1
29 3658821 Harness, Etr Cnt Mdl Wrg 1
3865312 Sensor, Temperature 1 Recon Equivalent 3865312NX or
12 3037537 Seal, O Ring 1
30 (3865323) Sensor, Temperature 1
(4002041) Valve, Etr Fuel Control 1
9 3066310 Screw, Captive Washer Cap 6 1/4-20 X 3/4″
31 3417079 Valve, Etr Cnt Pressure 1
32 S 607 Washer, Lock 4 #10
33 S 2286 Screw, Drive 2
34 105375 Nameplate 1
35 118226 Screw, Socket Head Cap 4 #10-24 X 1 1/4″
36 129768 Spring, Valve 1
37 129839 Shield, Shutoff Valve 1
38 129888 Seal, Rectangular Ring 2
39 196057 Disc, Valve 1

Page 91
Group No. 05.06.1 Engine Control Module Option No. PH4709

Page 92
Group No. 05.06.1 Engine Control Module Option No. PH4709
Ref
Part Number Part Name Req Remarks
No.

40 3021420 Solenoid 1
3037536 Plug, Threaded 3 9/16-18 UNF
12 3037537 Seal, O Ring 1
41 (3040813) Plug, Threaded 1
3081952 Union, Male 1
24 3046201 Seal, O Ring 1
42 (3085825) Union, Male 1
43 3922794 Seal, O Ring 1
3081953 Union, Male 1
44 3040817 Seal, O Ring 1
45 (3085826) Union, Male 1
43 3922794 Seal, O Ring 1
3081956 Union, Male 1
46 3046943 Seal, O Ring 1
47 3076102 Seal, O Ring 1
48 (3085829) Union, Male 1
3330600 Actuator, Etr Fuel Control 1
49 3042542 Seal, O Ring 1
50 (3331029) Actuator, Etr Fuel Control 1
51 3865398 Seal, O Ring 1
52 3867393 Screen, Filter 1
3330601 Actuator, Etr Fuel Control 1
49 3042542 Seal, O Ring 1
53 (3331030) Actuator, Etr Fuel Control 1
51 3865398 Seal, O Ring 1
52 3867393 Screen, Filter 1
3408519 Sensor, Pressure 2
26 3330159 Seal, O Ring 1
54 (3408520) Sensor, Pressure 1
3867715 Body, Control Valve 1
55 (113759) Insert, Threaded 6
56 (3867714) Body, Control Valve 1
57 4088274 Disc, Actuator 1
58 4088863 Housing, Actuator 1
59 3867743 Module, Electronic Control 1
60 4009596 Bracket, Wiring Retainer 1
61 4009598 Bracket, Wiring Retainer 1

Page 93
Group No. 05.06.1 Engine Control Module Plumbing Option No. PH4743

Ref
Part Number Part Name Req Remarks
No.
ENGINE CONTROL MODULE PLUM
OPTION PH4743 Plumbing, eng cnt module air compressor:
Yes - one cylinder ECM location: Standard
location (back).
1 3090433 Hose, Flexible 1

Page 94
Group No. 99.01 PLUMBING,ENG OIL PRIMER Option No. PL4701
Ref
Part Number Part Name Req Remarks
No.

PLUMBING,ENG OIL PRIMER


OPTION PL4701 Primer, engine lubricating prelube: None.

Page 95
Group No. 06.03 Fuel Plumbing Option No. PP4729

Page 96
Group No. 06.03 Fuel Plumbing Option No. PP4729
Ref
Part Number Part Name Req Remarks
No.

FUEL PLUMBING
OPTION PP4729 Plumbing, Injector ECM location: Standard
location (back position)
1 3086056 Tube, Fuel Supply 1
2 3086058 Tube, Fuel Supply 1
3 3086062 Tube, Fuel Supply 1
4 3086064 Tube, Fuel Supply 1
3081877 Manifold, Fuel 1
3066325 Plug, Threaded 2 3/8-24 UNF
5 3034412 Seal, O Ring 2
6 (3066324) Plug, Threaded 2
3067424 Plug, Threaded 4 1/2 - 20 UNF
7 3037236 Seal, O Ring 4
8 (3067347) Plug, Threaded 4
9 (3081876) Manifold, Fuel 1
10 127018 Washer, Plain 24 1/4″
11 202557 Seal, O Ring 22
12 3079794 Screw, Twelve Point Cap 24
13 3086060 Tube, Fuel Supply 1
14 3086066 Tube, Var Timing Supply 1
3081981 Tee, Male Union 2
15 3085847 Tee, Male Union 2
16 3922794 Seal, O Ring 6
17 3086077 Connection, Fuel Block 1
18 S 170 C Screw, Socket Head Cap 8 1/4 - 20 X 1 1/4 Inch.
19 101626 Washer, Plain 8 1/4 Inch.
3042619 Nipple, Coupling 2
20 3042620 Nipple, Coupling 2
21 3037537 Seal, O Ring 2
22 3044896 Cover, Protective 1
3081950 Union, Male 2
23 (3085824) Union, Male 2 11/16-16 X 9/16-18
24 3037537 Seal, O Ring 2
25 3922794 Seal, O Ring 2
3081951 Elbow, Male Union 2
26 (3085821) Elbow, Male Union 2
27 3037537 Seal, O Ring 2
28 3922794 Seal, O Ring 2
3081954 Union, Male 2
29 (3085824) Union, Male 2 11/16-16 X 9/16-18
30 3046201 Seal, O Ring 2
31 202557 Seal, O Ring 2
32 3086078 Connection, Fuel Block 2
3086080 Manifold, Fuel 1
3066325 Plug, Threaded 2 3/8-24 UNF
5 3034412 Seal, O Ring 2
6 (3066324) Plug, Threaded 2
3067424 Plug, Threaded 4 1/2 - 20 UNF
7 3037236 Seal, O Ring 4
8 (3067347) Plug, Threaded 4 1/2-20 Thd
33 (3086079) Manifold, Fuel 1
34 3922794 Seal, O Ring 2

Page 97
Group No. 10.06 Turbocharger Option No. PP4765
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER
OPTION PP4765 Turbocharger
HX 83 Turbocharger for Q19
Attitudes:
C - 355 Deg
T - 45 Deg
Lockplates Locked
700 Rear Out Turbo Exhaust
(4089297) Kit, Turbocharger 1 Recon equivalent 4089297 NX
3081824 Gasket, Turbocharger 1
3202117 Gasket, Connection 1
(3599007) Turbocharger 1
3502449 Seal, Rectangular Ring 1
(3504967) Washer, Plain 4 Holset Part Sold Only in Kits
3519163 Screw, Drive 2
3519535 Nut, Lock 1 M11 X 1.00
3519641 Ring, Retaining 4
3521225 Screw, Hexagon Head Set 8 M8 X 1.25 X 16
3521442 Seal, Split Ring 1
3522597 Pin, Roll 2
3522904 Lockplate 4
3523412 Seal, Split Ring 1
3523980 Slinger, Oil 1
3524418 Shim 1
3524419 Baffle, Oil 1
(3527619) Dataplate 1
3534405 Seal, Rectangular Ring 1
3536155 Shaft & Wheel 1
3536588 Shield, Turbocharger Heat 1
(3536589) Housing, Tur Bearing 1
3537301 Ring, Retaining 1
3537575 Housing, Turbine 1
3537916 Baffle, Turbocharger Noise 1
(3590377) Screw, Socket Head Cap 4
3590386 Clamp, V Band 1
3590435 Screw, Socket Head Cap 1
3590444 Nut, Lock 1
3590445 Spacer, Mounting 1
(3590516) Diffuser, Turbocharger 1
(3590545) Housing, Compressor 1
3591522 Collar, Thrust 1
3591532 Bearing, Tur Thrust 1
(3596532) Impeller, Tur Compressor 1
(3598528) Bearing, Turbocharger 2
3922794 Seal, O Ring 1

Page 98
NOTES
Group No. 01.04 Connecting Rod Option No. PP8280

Page 100
Group No. 01.04 Connecting Rod Option No. PP8280
Ref
Part Number Part Name Req Remarks
No.

CONNECTING ROD
OPTION PP8280 Performance parts
Certified Model Name: Qsk19- C
Timing gear code: Le
CPL: 8279
Certified By: EPA , CARB, Eu
AFC: N/A ASA: N/A
EFC: N/A ETC: N/A
Manifold Type: Dry
Engine Aspiration: CAC
Engine Control System: HPI
Application: Nonroad
Power Turbine: N/A
Design Phase: N/A
Power Rating: N/A
ECM version: CM series
Centinel provision: N/A
1 205840 Bearing, Connecting Rod 12
205841 Bearing, Connecting Rod A/R 0.25 mm Oversize
205842 Bearing, Connecting Rod A/R 0.50 mm Oversize
205843 Bearing, Connecting Rod A/R 0.75 mm Oversize
3811995 Rod, Engine Connecting 6
2 69558 Dowel, Pin 4
3 205126 Washer, Plain 2 5/8″
4 (3811994) Rod, Engine Connecting 1
5 3013265 Screw, Connecting Rod Cap 2
6 3043909 Bushing 1
3804571 Set, Piston Ring 6
7 3090460 Ring, Compression Piston 1
8 4081176 Ring, Compression Piston 1
9 3090450 Ring, Oil Piston 1
4081151 Kit, Engine Piston 6
10 205269 Ring, Retaining 12
11 4095010 Pin, Piston 6
(4081149) Piston, Engine TLA 6
12 (4081150) Top, Piston 1
13 3090067 Skirt, Piston 1

Page 101
Group No. 01.07 Camshaft Option No. PP8280

Page 102
Group No. 01.07 Camshaft Option No. PP8280
Ref
Part Number Part Name Req Remarks
No.

CAMSHAFT
OPTION PP8280
1 191772 Screw, Twelve Point Cap 3 3/8-16 X 1 1/4″
2 S 302 Key, Plain Woodruff
3 4067667 Camshaft 1
4 3329533 Gear, Camshaft 1
5 3096458 Bearing, Camshaft Thrust 1
6 3408249 Plate, Thrust Bearing 1
7 3081620 Cover, Camshaft 1
8 3081621 Gasket, Camshaft Cover 1
9 3014766 Screw, Captive Washer Cap 2 3/8-16 X 1 3/64″

Page 103
Group No. 02.01 Cylinder Head Option No. PP8280
Ref
Part Number Part Name Req Remarks
No.

CYLINDER HEAD
OPTION PP8280 Cylinder Head

3081534 Collet, Valve 48


3085962 Spring, Valve 24
(3090469) Valve, Exhaust 12
3331752 Retainer, Valve Spring 24
(4016438) Valve, Intake 12
(4080913) Head, Cylinder 6
(3331730) Head, Cylinder 1
3086192 Insert, Valve 2
3086193 Insert, Valve 2
3170135 Guide, Valve Stem 4
(3331731) Head, Cylinder 1
203933 Plug, Expansion 1
205401 Plug, Expansion 8
206224 Plug, Expansion 2
(3040810) Plug, Threaded 1
3046201 Seal, O Ring 1
(3056003) Plug, Threaded 1
3056415 Seal, O Ring 1
3278093 Plug, Pipe 1 1/4 NPT
(3331732) Head, Cylinder 1
3635250 Pin, Groove 2
3408282 Seal, Valve Stem 4
4086649 Rotator, Valve 4
3081837 Screw, Twelve Point Cap 36
3634664 Gasket, Cylinder Head 6
(4016438) Valve, Intake 1

Page 104
Group No. 06.01 Injector Option No. PP8280
Ref
Part Number Part Name Req Remarks
No.

INJECTOR
OPTION PP8280 Injector

167157 Ball, Check 6


(3330087) Sleeve, Injector 6
(3347828) Spring, Injector 6
3347937 Seal, O Ring 6 Green
3347939 Seal, O Ring 6 Black
3348004 Screen, Filter 6
3348515 Pin, Spiral 12
(3348527) Spring, Injector 6
(3417290) Spring, Injector 6
3867651 Seal, O Ring 6 Brown
3867687 Seal, Injector 6
(4002127) Pin, Roll 12
4009692 Screen, Filter 6
4010577 Seal, O Ring 6 Blue
4062344 Barrel & Plunger 6
173086 Gasket, Injector 1
(3045047) Plug, Injector Orifice 1
(3348547) Plunger, Injector Timing 1
(4002138) Plunger, Injector 1
(3348523) Plunger, Injector 1
(4002137) Coupling, Injector Plunger 1
(3867424) Socket, Injector Coupling 1
(4002136) Coupling, Injector Plunger 1
(4009787) Barrel, Injector 1
4076528 Housing, Top Stop Spring 6
4076567 Link, Injector Plunger 6
(3348552) Link, Injector Plunger 1
3867742 Retainer, Injector Link 1
(4087878) Nozzle & Plunger 6
203426 Pin, Roll 2
(3045047) Plug, Injector Orifice 1
3076068 Ball, Check 2
(3329999) Retainer, Injector Nozzle 1
(4010578) Housing, Injector Spring 1
(4087877) Nozzle, Injector 1
(4903205) Plunger, Injector 1
3348663 Clamp, Injector 6
3867147 Screw, Twelve Point Cap 6

Page 105
Group No. 09.03 Accessory Drive Pulley Option No. PU4701

Ref
Part Number Part Name Req Remarks
No.
ACCESSORY DRIVE PULLEY
OPTION PU4701 Pulley, accessory drive
Pulley to drive alternator
Right side of engine.
1 3002331 Pulley, Alternator 1

Page 106
NOTES
Group No. 03.01 Rocker Lever Option No. RL4706

Page 108
Group No. 03.01 Rocker Lever Option No. RL4706
Ref
Part Number Part Name Req Remarks
No.

ROCKER LEVER
OPTION RL4706 Lever, rocker.
1 108604 Screw, Hexagon Head Cap 42 1/2-13 X 4 1/2″
2 205128 Washer, Plain 42 1/2″
3 3079743 Dowel, Ring 6
4 3081895 Gasket, Rkr Lever Housing 6
5 3085964 Crosshead, Valve 12
6 3408259 Rod, Push 6
7 3096320 Housing, Rocker Lever 6
(4065640) Lever, Rocker TLA 6
8 153582 Screw, Twelve Point Cap 6 5/8 - 11 X 2 1/2″
9 3081566 Screw, Twelve Point Cap 6
3089715 Shaft, Rocker Lever 1
10 203933 Plug, Expansion 1
11 (3089716) Shaft, Rocker Lever 1
4065630 Lever, Rocker 1
12 4065627 Plug, Drive 2
13 3081514 Bushing 1
14 3089177 Socket, Rocker Lever 1
15 3090007 Screw, Rkr Lever Adjusting 1
16 3680057 Nut, Regular Hexagon Jam 1
17 4065629 Lever, Rocker 1
4065633 Lever, Rocker 1
12 4065627 Plug, Drive 2
18 3085972 Bushing 1
19 3085978 Ball, Rocker Lever 1
20 4065632 Lever, Rocker 1
15 3090007 Screw, Rkr Lever Adjusting 1
16 3680057 Nut, Regular Hexagon Jam 1
21 3085980 Socket, Rocker Lever 1
22 3028349 Seal, O Ring 1
4065636 Lever, Rocker 1
12 4065627 Plug, Drive 2
23 3085973 Bushing 1
19 3085978 Ball, Rocker Lever 1
24 4065635 Lever, Rocker 1
15 3090007 Screw, Rkr Lever Adjusting 1
16 3680057 Nut, Regular Hexagon Jam 1
21 3085980 Socket, Rocker Lever 1
22 3028349 Seal, O Ring 1
25 3090377 Rod, Push 12

Page 109
Group No. 16.03.1 Shipping Bracket Option No. SK4707

Page 110
Group No. 16.03.1 Shipping Bracket Option No. SK4707
Ref
Part Number Part Name Req Remarks
No.

SHIPPING BRACKET
OPTION SK4707 Bracket, shipping
Flywheel housing: SAE 0 less base rails or
marine gear supports.
1 S 127 C Screw, Hexagon Head Cap 4 5/8-11 X 1 3/4″
2 S 603 Washer, Lock 4 5/8″
3 3006315 Bracket, Shipping 2

Page 111
Group No. 13.05.1 Starting Motor Mounting Option No. SM4715

Ref
Part Number Part Name Req Remarks
No.
STARTING MOTOR MOUNTING
OPTION SM4715 Starting motor mounting
Starting motor count: 1
Starter location: 1st or 4th quadrant
Flywheel housing material: cast iron
Clutch type provision: dry
Power supply: electric
1 S 181 Screw, Hexagon Head Cap 3 5/8 - 11 X 1 1/4″
2 S 603 Washer, Lock 6 5/8″
3 3628411 Cover, Starter Flange 1
4 153581 Screw, Twelve Point Cap 3 5/8 - 11 x 2 inch

Page 112
Group No. 99.01 PAINT Option No. SS4075
Ref
Part Number Part Name Req Remarks
No.

PAINT
OPTION SS4075 Traffic grey paint
First used by Liebherr.

Page 113
Group No. 13.05 Starting Motor Option No. ST4060

Ref
Part Number Part Name Req Remarks
No.
STARTING MOTOR
OPTION ST4060 Starting motor
Starting Motor Count: 1 Starter supplier:
Cummins Mounting location: 1 ST quandrant
Manufacturer/model: Prestlite/MS-7
Volts: 24
Power Supply: Electric
Kilowatt rating: 8.25 pinion
Ggear pitch: 6/8
Solenoid angle (degrees): 277.5
Not for use with aluminum flywheel housing
Length (in): 21.1 (535.8mm).
1 3018924 Wire, Ground 1
2 4081239 Motor, Starting 1

Page 114
Group No. 10.06.1 Turbocharger Arrangement Option No. TB4091

Ref
Part Number Part Name Req Remarks
No.
TURBOCHARGER ARRANGEMENT
OPTION TB4091 Turbocharger Arrangement
Engine Aspiration: Charged Air Cooled
Turbocharger Mounting Location: Right Side
High
Exhaust Outlet Location: Rear Out
Exhaust Outlet Size: 170.7 mm (6.72 in)
Turbocharger Model: HX83
Compressor Housing Rotatable: Yes
Water Cooled Bearing Housing: Yes
Water Cooled Exhaust Manifold: No
Exhaust Outlet Flange Type: V Band Marmon
1 3043097 Gasket, Exhaust Manifold 6
2 3046283 Screw, Hex Flange Head Cap 24 7/16-14 X 3″
3 3046286 Spacer, Mounting 20
4 3085747 Manifold, Exhaust 2
5 3086284 Manifold, Exhaust 1
6 4910302 Lockplate 12

Page 115
Group No. 08.07 Thermostat Housing Option No. TH4018

Page 116
Group No. 08.07 Thermostat Housing Option No. TH4018
Ref
Part Number Part Name Req Remarks
No.

THERMOSTAT HOUSING
OPTION TH4018 Plumbing, thermostat housing
Water outlet configuration: cast in place
Outlet direction: N/A
Plumbed: water pump
1 70624 Seal, O Ring 1
2 3015283 Screw, Captive Washer Cap 1 5/16-18 X 3/4″
3 3040838 Screw, Captive Washer Cap 2 3/8-16 X 1 1/4″
4 3056787 Clamp, Hose 2 1 13/16 - 2 3/4″
5 3060912 Gasket, Connection 1
6 3063240 Hose, Plain 1
7 3081688 Tube, Water Bypass 1
8 3201287 Clip 1
9 3085733 Connection, Water Bypass 1

Page 117
Group No. 08.07 Thermostat Housing Option No. TH4715

Page 118
Group No. 08.07 Thermostat Housing Option No. TH4715
Ref
Part Number Part Name Req Remarks
No.

THERMOSTAT HOUSING
OPTION TH4715 Thermostat Housing
Thermostat Quantity: 2
Thermostat Starting to Open Temp Range
(Deg F): 177-182
Thermostat Full Open Temp (Deg F): 202
Thermostat Nominal Temp (Deg F): 180
Water Outlet Openings: 2
Water Outlet MTG Flange OD (mm): 76.2 (3.0
In)
1 S 141 Screw, Hexagon Head Cap 1 3/8-16 X 2 3/4″
2 186780 Seal, Thermostat 2
3 3076489 Thermostat 2
4 214345 Draincock 1
5 3012472 Screw, Captive Washer Cap 2 3/8-16 X 1 1/2″
3037536 Plug, Threaded 2 9/16-18 UNF
6 3037537 Seal, O Ring 1
7 (3040813) Plug, Threaded 1
8 S 102 D Screw, Hexagon Head Cap 1 3/8-16 X 3″
9 3042329 Washer, Plain 2 3/8″
3046202 Plug, Threaded 5 3/4-16 UNF
10 (3040810) Plug, Threaded 1
11 3046201 Seal, O Ring 1
12 3090169 Housing, Thermostat 1
13 3090170 Gasket, Thermostat Housing 1
3090245 Union, Male 1
6 3037537 Seal, O Ring 1
14 (3090332) Union, Male 1
15 3408216 Screw, Captive Washer Cap 8
3408232 Support, Thermostat Hsg 1
16 204476 Plug, Expansion 2
17 3331553 Support, Thm Housing 1

Page 119
Group No. 10.06.2 Turbocharger Plumbing Option No. TP4703

Page 120
Group No. 10.06.2 Turbocharger Plumbing Option No. TP4703
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER PLUMBING
OPTION TP4703 Plumbing, turbocharger description: rear out
turbo. Torque converter : none or remote
accessory bracket capability: no.
1 S 604 Washer, Lock 2 3/8″
2 205354 Screw, Twelve Point Cap 2 3/8-16 X 1″
3 3071225 Screw, Captive Washer Cap 2 3/8-16 X 3/4″
4 3081825 Clip 2
3081950 Union, Male 2
5 3037537 Seal, O Ring 2
6 (3085824) Union, Male 2 11/16-16 X 9/16-18
7 3922794 Seal, O Ring 2
3081952 Union, Male 1
8 3046201 Seal, O Ring 3
9 (3085825) Union, Male 1
7 3922794 Seal, O Ring 1
3081954 Union, Male 2
10 202557 Seal, O Ring 1
11 (3085827) Union, Male 1
8 3046201 Seal, O Ring 1
3086016 Union, Male 1
12 (3086040) Union, Male 1
7 3922794 Seal, O Ring 2
13 3086054 Hose, Flexible 1
14 3086290 Connection, Tur Oil Drain 1
3086019 Elbow, Male Adapter 1
15 3046943 Seal, O Ring 1
16 3086041 Elbow, Male Adapter 1
17 3086234 Seal, O Ring 1
18 3086055 Hose, Flexible 1
19 3086024 Hose, Flexible 1
20 3331638 Tube, Lub Oil Supply
21 3202117 Gasket, Connection 1

Page 121
Group No. 03.01.1 Valve Cover Option No. VC4023

Page 122
Group No. 03.01.1 Valve Cover Option No. VC4023
Ref
Part Number Part Name Req Remarks
No.

VALVE COVER
OPTION VC4023 Valve cover
Fill Location: #4 Valve Cover
Number Of Covers: 6 breather location:
Covers 3, 5, and 6
Breather Type: External
Material: Cast Iron.
1 3042890 Screw, Captive Washer Cap 24 3/8-16 X 4″
2 3081898 Gasket, Valve Cover 6
3 3090495 Cover, Valve 3
3096465 Cover, Valve 3
4 156810 Breather, Crankcase 1
5 (3096429) Cover, Valve 1
6 3096430 Baffle, Breather 1
7 3096431 Nut, Spring 2
3678611 Plug, Threaded 3
8 (3678605) Plug, Threaded 1 M27x2
9 3678606 Seal, O Ring 1 M27 X 2.00
10 107981 Cap, Filler 1
4080916 Cover, Valve 1
11 101264 Tube, Oil Filler 1
5 (3096429) Cover, Valve 1
3027935 Decal 1

Page 123
Group No. 08.08 Corrosion Resistor Option No. WF4046

Page 124
Group No. 08.08 Corrosion Resistor Option No. WF4046
Ref
Part Number Part Name Req Remarks
No.

CORROSION RESISTOR
OPTION WF4046 Resistor, corrosion type of element: Spin-on
mounting location:
Remote mounted
Number Of Filter Elements: 1 coolant system
capacity: 14- 29gallons (53-109liters) units of
corrosion inhibitor included: In filter: 23 in kit:
0
Includes bracket and plumbed hoses
For customer mounting bracket to frame.
Supplied in kit. Only to be
Used when customer is to install coolant with
premixed DCA.
Does not contain enough DCA to precharge
the cooling system.
1 179901 Valve, Shutoff 2
2 179904 Clamp, Hose 4 3/8 - 7/8″
3 179931 Hose, Plain 2
4 187317 Adapter, Plain 2
5 204163 Head, Corrosion Resistor 1
6 3010596 Screw, Captive Washer Cap 4 3/8-16 X 1 1/4″
7 3047367 Bracket, Crn Resistor 1
3081950 Union, Male 1
8 3037537 Seal, O Ring 1
9 (3085824) Union, Male 1 11/16-16 X 9/16-18
10 3922794 Seal, O Ring 1
3081951 Elbow, Male Union 1
8 3037537 Seal, O Ring 1
11 (3085821) Elbow, Male Union 1
10 3922794 Seal, O Ring 1
12 3090240 Coupling, Plain Hose 4
13 4058965 Resistor, Corrosion 1

Page 125
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH4706

Page 126
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH4706
Ref
Part Number Part Name Req Remarks
No.

OIL COOLER WATER PLUMBING


OPTION WH4706 Plumbing, oil cooler water water pump to lube
oil cooler.
For use with no torque converter.
1 205289 Gasket, Wtr Trf Connection 1
2 206998 Tube, Water Transfer 1
3 3010596 Screw, Captive Washer Cap 2 3/8-16 X 1 1/4″
4 3028291 Seal, O Ring 2
5 3200211 Connection, Water Outlet 1

Page 127
Group No. 08.07.1 Water Inlet Connection Option No. WI4009

Ref
Part Number Part Name Req Remarks
No.
WATER INLET CONNECTION
OPTION WI4009 Connection, water inlet direction of inlet
connection: Pointing away from engine at 51
degrees. Inlet OD/ID: 3.5 in O.D. For use with
radiator or remote cooling systems.
1 205288 Gasket, Wtr Trf Connection 1
2 3010596 Screw, Captive Washer Cap 4 3/8-16 X 1 1/4″
3 3085891 Connection, Water Inlet 1
3201583 Plug, Threaded 1 1 5/16-12 UN
4 (3040911) Plug, Threaded 1
5 3201585 Seal, O Ring 1

Page 128
NOTES
Group No. 08.06 Water Manifold Option No. WM4702

Page 130
Group No. 08.06 Water Manifold Option No. WM4702
Ref
Part Number Part Name Req Remarks
No.

WATER MANIFOLD
OPTION WM4702 Manifold, water accessible ports: 2 accessible
locations: between #1 and #2 between #3 and
#4 thread size: 1 1/16-UN
1 207233 Tube, Water Transfer 3
2 3002957 Clamp, Retaining 1
3 3015283 Screw, Captive Washer Cap 1 5/16-18 X 3/4″
4 3028291 Seal, O Ring 13
5 3085759 Plug, O Ring 1
6 3085760 Connection, Water Transfer 1
7 3086027 Connection, Water Transfer 1
3202101 Plug, Threaded 2 1 1/16-12 UNF
8 3046943 Seal, O Ring 2
9 (3050897) Plug, Threaded 2
10 207378 Tube, Water Transfer 1

Page 131
Group No. 08.07.1 Water Outlet Connection Option No. WO4014

Ref
Part Number Part Name Req Remarks
No.
WATER OUTLET CONNECTION
OPTION WO4014 Connection, water outlet outlet OD: 2.5 in
(63.5 MM) Mounting location: Thermostat
housing. Direction of outlet connection:
pointing up. Cooling system: N/A.
1 3010595 Screw, Captive Washer Cap 4 3/8-16 X 1″
2 3086030 Connection, Water Outlet 2
3 3081695 Seal, O Ring 2

Page 132
NOTES
Group No. 08.01 Water Pump Option No. WP4702

Page 134
Group No. 08.01 Water Pump Option No. WP4702
Ref
Part Number Part Name Req Remarks
No.

WATER PUMP
OPTION WP4702 Pump, water Water filter: remote mounted
1 S 103 A Screw, Hexagon Head Cap 1 5/8-11 X 2″
2 S 205 Nut, Regular Hexagon 1 3/8-24 UNF >3 S 603 Washer, Lock

Page 135
NOTES
Option Index
Option No. Description Page No.
AD4019 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AP4021 . . . . . . . . . . . . . . . . . . . . . . . . . . Agency Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BB4706 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
.. . . . . . . . . . . . . . . . . . . . . . . . Crankshaft And Main Bearin . . . . . . . . . . . . . . . . . . . . . . . . 7
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
.. . . . . . . . . . . . . . . . . . . . . . . . Gear Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
BB4709 . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CA4010 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cleaner Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CC4710 . . . . . . . . . . . . . . . . . . . . . . . . . . Compressor Coolant Plumbin . . . . . . . . . . . . . . . . . . . . . . . 15
CF4008 . . . . . . . . . . . . . . . . . . . . . . . . . . Ref Compressor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CI4705 . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Compressor Inlet Arran . . . . . . . . . . . . . . . . . . . . . . . . . 18
CM4707 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CP4075 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CPL8280 . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CS4022 . . . . . . . . . . . . . . . . . . . . . . . . . . Injection Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DA4048 . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DF4003 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Train Accessory . . . . . . . . . . . . . . . . . . . . . . . . . 29
DF4702 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Train Accessory . . . . . . . . . . . . . . . . . . . . . . . . . 30
DL4002 . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION,DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
DO4454 . . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . 32
DP4702 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ED4006 . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
EE4058 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
EH4001 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
EH4710 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
EM4135 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
EO4004 . . . . . . . . . . . . . . . . . . . . . . . . . . Signal Generating Device . . . . . . . . . . . . . . . . . . . . . . . . . . 41
FA4093 . . . . . . . . . . . . . . . . . . . . . . . . . . Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
FA4706 . . . . . . . . . . . . . . . . . . . . . . . . . . Fan Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FCEJ01 . . . . . . . . . . . . . . . . . . . . . . . . . . CALIBRATION,FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . 44
FCEL66 . . . . . . . . . . . . . . . . . . . . . . . . . . CALIBRATION,FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . 45
FF4067 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FH4021 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
FH4756 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing Plumbing . . . . . . . . . . . . . . . . . . . . . . . . 50
FP4428 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FP4431 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
FR4398 . . . . . . . . . . . . . . . . . . . . . . . . . . RATING,FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
FT40047 . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
FW4015 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
GG4718 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
GV4001 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Compressor Governor . . . . . . . . . . . . . . . . . . . . . . . . . . 64
IM4749 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
IT4001 . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
LA4003 . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
LC4701 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
LF4024 . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LG4152 . . . . . . . . . . . . . . . . . . . . . . . . . . LOCATION,OIL LEVEL GAUGE . . . . . . . . . . . . . . . . . . . . . . 74
LG4749 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
LP4701 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
OB4167 . . . . . . . . . . . . . . . . . . . . . . . . . . ARRANGEMENT,OIL FILL . . . . . . . . . . . . . . . . . . . . . . . . . 82
OB40003 . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
OP4059 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
OP4730 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
OP4763 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Page A-1
Option No. Description Page No.
OP4784 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
PH4709 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
PH4743 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module Plum . . . . . . . . . . . . . . . . . . . . . . . . 94
PL4701 . . . . . . . . . . . . . . . . . . . . . . . . . . PLUMBING,ENG OIL PRIMER . . . . . . . . . . . . . . . . . . . . . . 95
PP4729 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
PP4765 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
PP8280 . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
.. . . . . . . . . . . . . . . . . . . . . . . . Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
.. . . . . . . . . . . . . . . . . . . . . . . . Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
PU4701 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
RL4706 . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
SK4707 . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
SM4715 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
SS4075 . . . . . . . . . . . . . . . . . . . . . . . . . . PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
ST4060 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
TB4091 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . 115
TH4018 . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostat Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TH4715 . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostat Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
TP4703 . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
VC4023 . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
WF4046 . . . . . . . . . . . . . . . . . . . . . . . . . . Corrosion Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
WH4706. . . . . . . . . . . . . . . . . . . . . . . . . . Oil Cooler Water Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . 127
WI4009 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Inlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
WM4702 . . . . . . . . . . . . . . . . . . . . . . . . . Water Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
WO4014. . . . . . . . . . . . . . . . . . . . . . . . . . Water Outlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
WP4702 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
AR12270 Shell, Main Bearing 7 108604 Screw, Hexagon Head Cap 109
AR12271 Shell, Main Bearing .010 7 108707 Screw, Hexagon Head Cap 17
AR12272 Shell, Main Bearing 7 108722 Clip 77
AR12273 Shell, Main Bearing 7 111445 Lckwshr 37
AR70577 PDC Kit 5 113759 Insert, Threaded 93
BM76340 Damper, Fuel Pump 53 118226 Screw, Socket Head Cap 91
S 102 D Screw, Hexagon Head Cap 119 124921 Dowel 4
S 103 Screw, Hexagon Head Cap 59 125742 Clamp, T Bolt 13
S 103 A Screw, Hexagon Head Cap 49, 135 127018 Washer, Plain 91, 97
S 105 Screw, Hexagon Head Cap 63 127184 Washer, Plain 59
S 106 Screw, Hexagon Head Cap 37 127362 Washer, Plain 39, 63, 65, 71,
S 107 Screw, Hexagon Head Cap 59 85
S 109 Screw, Hexagon Head Cap 30 129069 Nut, Lock 87
S 113 Screw, Hexagon Head Cap 37 129768 Spring, Valve 91
S 114 Screw, Hexagon Head Cap 91 129839 Shield, Shutoff Valve 91
S 116 A Screw, Hexagon Head Cap 71 129888 Seal, Rectangular Ring 91
S 119 Screw, Hexagon Head Cap 73 130083 Bearing, Thrust 4
S 127 C Screw, Hexagon Head Cap 111 130914 Washer, Sealing 85
S 141 Screw, Hexagon Head Cap 119 132770 Bushing 63
S 144 Screw, Hexagon Head Cap 49 135231 Plug, Expansion 21
S 145 Screw, Hexagon Head Cap 30 137872 Screw, Hexagon Head Cap 65
S 166 B Screw, Hexagon Head Cap 43 139988 Seal, Rectangular Ring 53
S 169 A Screw, Hexagon Head Cap 43, 63 142686 Screw, Hexagon Head Cap 17
S 170 C Screw, Socket Head Cap 97 145540 Seal, O Ring 71
S 173 A Screw, Hexagon Head Cap 40 151900 Seal, Rectangular Ring 53
S 181 Screw, Hexagon Head Cap 112 153336 Body, Fuel Pump Damper 53
S 181 C Screw, Hexagon Head Cap 85 153338 Cover, Fuel Pump Damper 53
S 194 Screw, Hexagon Head Cap 87 153518 Seal, Rectangular Ring 85
S 197 Screw, Hexagon Head Cap 42, 79 153581 Screw, Twelve Point Cap 112
S 205 Nut, Regular Hexagon 33, 135 153582 Screw, Twelve Point Cap 109
S 223 Nut, Heavy Hexagon 17, 43, 59, 77 156075 Plug, Expansion 12
S 224 Nut, Heavy Hexagon 91 156676 Ring, Retaining 79
S 225 Nut, Heavy Hexagon Jam 17 156810 Breather, Crankcase 123
S 253 Nut, Regular Hexagon Jam 37 158829 Screw, Hexagon Head Cap 37
S 302 Key, Plain Woodruff 103 160514 Washer, Plain 53
S 316 Key, Plain Woodruff 2, 33 167157 Ball, Check 11, 105
S 600 Washer, Lock 91 172648 Seal, Rectangular Ring 49
S 602 Washer, Plain 33, 59, 77 173086 Gasket, Injector 53, 55, 105
S 603 Washer, Lock 40, 49, 111, 112 179901 Valve, Shutoff 125
S 604 Washer, Lock 17, 23, 30, 33, 179904 Clamp, Hose 125
65, 71, 79, 121 179931 Hose, Plain 125
S 607 Washer, Lock 91 181461 Governor, Air Compressor 64
S 608 Washer, Lock 26, 30 185848 Gasket, Air Compressor 64
S 609 Washer, Lock 85 186780 Seal, Thermostat 119
S 610 Washer, Lock 23, 56, 87 187317 Adapter, Plain 125
S 622 Washer, Plain 85 188040 Bearing, Thrust 29
S 631 Washer, Plain 49 191772 Screw, Twelve Point Cap 103
S 689 Washer, Plain 85 196057 Disc, Valve 91
S 2286 Screw, Drive 53, 91 196421 Support, Tube Clip 77
5566 Gear, Flywheel Ring 60 199358 Sleeve, Spline Coupling 23
43828 A Clamp, Hose 18, 21 200861 Washer, Plain 60
67211 Dowel, Rear Main Bearing 4 201351 Clamp, Wire Tie 91
69324 Washer, Plain 23, 56 202557 Seal, O Ring 15, 53, 59, 97,
69521 Bushing 79 121
69558 Dowel, Pin 101 202897 Diaphragm, Ful Pump
70624 Seal, O Ring 117 Damper 53
70657 Cover, Access Hole 49 203310 Washer, Plain 37
70700 Spring, Compression 53 203426 Pin, Roll 105
70704 Washer, Plain 53, 55 203933 Plug, Expansion 104, 109
70760 Dowel, Pin 79 204048 Plate, Cover 30
70897 Nut, Lock 37 204163 Head, Corrosion Resistor 125
100099 Seal, Rectangular Ring 53 204476 Plug, Expansion 119
101264 Tube, Oil Filler 123 205021 Cap, Main Bearing 4
101626 Washer, Plain 97 205022 Cap, Main Bearing 4
105375 Nameplate 53, 91 205023 Cap, Main Bearing 4
107981 Cap, Filler 123 205059 Washer, Plain 26
108330 Washer, Plain 17, 23, 87 205075 Cap, Main Bearing 4

Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
205112 Bearing, Thrust 7 217302 Hose, Plain 18
205126 Washer, Plain 101 553856 Gasket, Drain Plug 50
205128 Washer, Plain 109 3000174 Hub, Jaw Coupling 33
205133 Bushing 63 3000508 Tube, Oil Gauge 77
205140 Bearing, Main 7 3001196 Bearing, Thrust 7
205141 Bearing, Main 7 3001197 Bearing, Thrust 7
205142 Bearing, Main 7 3002323 Pulley, Alternator 39
205143 Bearing, Main 7 3002331 Pulley, Alternator 106
205150 Bearing, Main 7 3002957 Clamp, Retaining 131
205151 Bearing, Main 7 3004242 Gasket, Hydraulic Pump 30
205152 Bearing, Main 7 3004686 Bushing 4
205153 Bearing, Main 7 3004738 Gear, Idler 4
205160 Bearing, Main 7 3004739 Gear, Bushing Ps Idler 4
205161 Bearing, Main 7 3006182 Screw, Captive Washer Cap 67
205162 Bearing, Main 7 3006315 Bracket, Shipping 111
205163 Bearing, Main 7 3007368 Support, Hydraulic Pump 29
205170 Bearing, Main 7 3007380 Gasket, Hydraulic Pump 29
205171 Bearing, Main 7 3007391 Support, Hydraulic Pump 29
205172 Bearing, Main 7 3007632 Plug, Expansion 4
205173 Bearing, Main 7 3008465 Plug, Pipe 64
205227 Plug, Expansion 11 3009620 Spring, Compression 63
205247 Seal, O Ring 49 3010595 Screw, Captive Washer Cap 49, 87, 132
205269 Ring, Retaining 101 3010596 Screw, Captive Washer Cap 15, 18, 39, 63,
205275 Screw, Twelve Point Cap 71 79, 125, 127,
205288 Gasket, Wtr Trf Connection 128 128
205289 Gasket, Wtr Trf Connection 127 3010597 Screw, Captive Washer Cap 39
205354 Screw, Twelve Point Cap 23, 121 3011076 Seal, D Ring 5
205401 Plug, Expansion 104 3011715 Screw, Captive Washer Cap 17
205409 Screw, Hexagon Head Cap 49 3012470 Screw, Captive Washer Cap 47, 77
205769 Shaft, Hyd Pump Drive 29 3012472 Screw, Captive Washer Cap 29, 119
205771 Sleeve, Spline Coupling 29 3012475 Screw, Captive Washer Cap 79
205781 Ring, Retaining 29 3012478 Screw, Captive Washer Cap 71
205784 Washer, Clamping 29 3012481 Screw, Captive Washer Cap 85
205840 Bearing, Connecting Rod 101 3013265 Screw, Connecting Rod Cap 101
205841 Bearing, Connecting Rod 101 3013748 Drive, Hydraulic Pump 29
205842 Bearing, Connecting Rod 101 3014103 Washer, Plain 33
205843 Bearing, Connecting Rod 101 3014304 Seal, Rectangular Ring 65
205898 Seal, O Ring 79 3014668 Seal, D Ring 5
206031 Screw, Twelve Point Cap 56 3014766 Screw, Captive Washer Cap 8, 103
206202 Nut, Jam 37 3014993 Bushing 29
206217 Stud 8 3015283 Screw, Captive Washer Cap 117, 131
206218 Stud 8 3015525 Ring, Retaining 63
206224 Plug, Expansion 104 3017051 Screw, Captive Washer Cap 53
206256 Plug, Threaded 71 3018909 Bushing 63
206277 Gasket, Intake Manifold 65 3018910 Bearing, Thrust 63
206326 Screw, Twelve Point Cap 56 3018911 Pin, Spiral 63
206343 Support, Front Engine 40 3018914 Guide, Barring Shaft 63
206402 Screw, Twelve Point Cap 23 3018920 Clamp, Wire Tie 91
206904 Key, Woodruff 7 3018924 Wire, Ground 114
206973 Gasket, Oil Cooler Core 71 3019152 Gear, Engine Barring 63
206996 Belt, V Ribbed 39 3019153 Shaft, Barring 63
206998 Tube, Water Transfer 127 3019154 Guide, Barring Shaft 63
207117 Gasket, Air Compressor 15 3019961 Nut, Plug 8
207135 Seal, Rectangular Ring 79 3021420 Solenoid 93
207233 Tube, Water Transfer 131 3021735 Gasket, Flywheel Housing 49
207252 Gear, Lubricating Oil Pump 79 3023084 Brace, Air Compressor 23
207253 Gear, Accessory Drive 33 3025482 Screw, Twelve Point Cap 4
207256 Gear, Hydraulic Pump 29 3027935 Decal 123
207378 Tube, Water Transfer 131 3028252 Pin, Roll 73
207386 Screw, Head Locking 60 3028291 Seal, O Ring 127, 131
207527 Screw, Twelve Point Cap 4 3028324 Valve, Check 59
210029 Screw, Twelve Point Cap 26 3028349 Seal, O Ring 109
212013 Head, Fuel Filter 47 3033038 Screw, Captive Washer Cap 33, 71
213272 Pickup, Magnetic 41 3034412 Seal, O Ring 12, 63, 97
213273 Harness, Wiring 41 3035228 Seal, O Ring 53, 73
214345 Draincock 119 3035624 Screw, Captive Washer Cap 85, 87, 91
216484 Dipstick 77 3036665 Plug, Threaded 65

Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3036666 Seal, O Ring 65 3060567 Screw, Captive Washer Cap 21
3036846 Screw, Twelve Point Cap 26 3060912 Gasket, Connection 117
3037236 Seal, O Ring 97 3063166 Seal, O Ring 12
3037536 Plug, Threaded 12, 53, 65, 71, 3063240 Hose, Plain 117
73, 85, 93, 119 3063809 Clamp, T Bolt 67
3037537 Seal, O Ring 12, 53, 55, 59, 3064321 Screw, Captive Washer Cap 59
63, 65, 71, 73, 3064523 Ring, Retaining 11
85, 91, 93, 97, 3065790 Gasket, Lub Oil Clr Hsg 71
119, 121, 125 3065791 Gasket, Tor Cnv Oil Cooler 71
3040810 Plug, Threaded 53, 63, 77, 88, 3066310 Screw, Captive Washer Cap 91
104, 119 3066322 Plug, Threaded 12
3040813 Plug, Threaded 12, 53, 65, 71, 3066323 Plug, Threaded 12
73, 85, 93, 119 3066324 Plug, Threaded 12, 63, 97
3040814 Plug, Threaded 33, 65 3066325 Plug, Threaded 12, 63, 97
3040815 Plug, Threaded 53 3066914 Seal, O Ring 55
3040816 Plug, Threaded 53 3066938 Seal, O Ring 73
3040817 Seal, O Ring 47, 53, 93 3067347 Plug, Threaded 97
3040818 Plug, Threaded 73 3067370 Hose, Plain 67
3040819 Plug, Threaded 73 3067424 Plug, Threaded 97
3040838 Screw, Captive Washer Cap 21, 71, 73, 81, 3068533 Screw, Captive Washer Cap 87
87, 117 3069102 Gasket, Air Compressor 23
3040839 Screw, Captive Washer Cap 65 3069103 Gasket, Fuel Pump 56
3040911 Plug, Threaded 73, 88, 128 3069604 Elbow, Male Union 59
3042328 Washer, Plain 73 3069844 Seal, Rectangular Strip 85
3042329 Washer, Plain 17, 42, 43, 71, 3069846 Cover, Hand Hole 81
119 3070679 Screw, Hexagon Head Cap 85
3042542 Seal, O Ring 53, 93 3070780 Cover, Oil Pan Adapter 87
3042586 Gasket, Hand Hole 81 3071225 Screw, Captive Washer Cap 91, 121
3042590 Gasket, Oil Pan 87 3071643 Seal, Oil 55
3042619 Nipple, Coupling 53, 97 3071719 Shim 55
3042620 Nipple, Coupling 53, 55, 97 3073213 Gasket, Adapter 87
3042889 Screw, Captive Washer Cap 71 3074316 Spacer, Seal 55
3042890 Screw, Captive Washer Cap 63, 71, 91, 123 3076068 Ball, Check 105
3043097 Gasket, Exhaust Manifold 115 3076102 Seal, O Ring 53, 93
3043909 Bushing 101 3076174 Cover, Protective 91
3044413 Screw, Captive Washer Cap 33 3076489 Thermostat 119
3044896 Cover, Protective 97 3077771 Screw, Self Tapping Metal 49
3045012 Plug, Injector Orifice 55 3079701 Shaft, Idler 79
3045035 Plug, Injector Orifice 53 3079743 Dowel, Ring 109
3045047 Plug, Injector Orifice 105 3079754 Gasket, Oil Suc Connection 87
3045136 Washer, Plain 33 3079794 Screw, Twelve Point Cap 97
3045137 Screw, Hexagon Head Cap 33 3080195 Ring, Retaining 55
3045938 Spacer, Mounting 17 3080217 Ring, Retaining 53
3045986 Seal, O Ring 55 3080223 Cap, Fuel Pump Filter 53
3046200 Spider, Jaw Coupling 56 3081040 Damper, Vibration 26
3046201 Seal, O Ring 15, 53, 63, 77, 3081465 Screw, Hexagon Head Cap 4
88, 91, 93, 97, 3081489 Seal, Oil 5
104, 119, 121 3081507 Plunger, Filter Head 73
3046202 Plug, Threaded 53, 63, 77, 88, 3081514 Bushing 109
119 3081529 Plug, Expansion 12
3046283 Screw, Hex Flange Head 3081534 Collet, Valve 104
Cap 115 3081566 Screw, Twelve Point Cap 109
3046286 Spacer, Mounting 115 3081620 Cover, Camshaft 103
3046869 Plug, Threaded 88 3081621 Gasket, Camshaft Cover 103
3046942 Plug, Threaded 88 3081626 Adapter, Crankshaft 26
3046943 Seal, O Ring 53, 71, 88, 93, 3081668 Plug, Retainer 79
121, 131 3081677 Bushing 4
3047367 Bracket, Crn Resistor 125 3081688 Tube, Water Bypass 117
3048292 Clip 59 3081695 Seal, O Ring 132
3049119 Elbow, Male Union 15 3081784 Bracket, Ref Compressor 17
3050897 Plug, Threaded 71, 131 3081792 Housing, Flywheel 49
3052061 Screw, Hexagon Head Cap 69 3081824 Gasket, Turbocharger 98
3056003 Plug, Threaded 104 3081825 Clip 121
3056415 Seal, O Ring 104 3081837 Screw, Twelve Point Cap 104
3056787 Clamp, Hose 117 3081876 Manifold, Fuel 97
3059308 Union, Male 15 3081877 Manifold, Fuel 97
3059831 Plug, Drive 63 3081895 Gasket, Rkr Lever Housing 109

Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
3081898 Gasket, Valve Cover 123 3086062 Tube, Fuel Supply 97
3081950 Union, Male 63, 71, 97, 121, 3086064 Tube, Fuel Supply 97
125 3086066 Tube, Var Timing Supply 97
3081951 Elbow, Male Union 97, 125 3086068 Tube, Fuel Drain 59
3081952 Union, Male 93, 121 3086070 Tube, Fuel Drain 59
3081953 Union, Male 93 3086072 Clamp, Tube 59
3081954 Union, Male 15, 97, 121 3086077 Connection, Fuel Block 97
3081956 Union, Male 93 3086078 Connection, Fuel Block 97
3081957 Union, Male 53 3086079 Manifold, Fuel 97
3081958 Elbow, Male Union 47 3086080 Manifold, Fuel 97
3081981 Tee, Male Union 97 3086120 Seal, Rectangular Ring 63
3081996 Bracket, Ref Compressor 17 3086121 Screw, Round Head Cap 63
3084713 Seal, Oil 55 3086122 Shaft, Accessory Drive 33
3085140 Sensor, Pressure 91 3086127 Pulley, Accessory Drive 2
3085185 Sensor, Temperature 91 3086131 Drive Accessory 33
3085198 Sensor, Temperature 91 3086144 Clip 87
3085702 Tee, Male Branch 59 3086192 Insert, Valve 104
3085709 Seal, O Ring 47, 53 3086193 Insert, Valve 104
3085710 Shaft, Cam Follower 11 3086221 Shaft, Lub Oil Pump Drive 79
3085715 Shaft, Cam Follower 11 3086230 Support, Accessory Drive 33
3085733 Connection, Water Bypass 117 3086234 Seal, O Ring 121
3085736 Adapter, Oil Pan 85 3086275 Tube, Lub Oil Suction 87
3085747 Manifold, Exhaust 115 3086284 Manifold, Exhaust 115
3085751 Screw, Hexagon Head Cap 85 3086290 Connection, Tur Oil Drain 121
3085752 Screw, Hexagon Head Cap 87 3086291 Plate, Clamping 63
3085753 Screw, Hexagon Head Cap 85 3086365 Support, Alternator 39
3085759 Plug, O Ring 131 3086447 Flywheel 60
3085760 Connection, Water Transfer 131 3088298 Ring, Liner Seal 5
3085769 Elbow, Male Union 59 3089177 Socket, Rocker Lever 109
3085821 Elbow, Male Union 97, 125 3089715 Shaft, Rocker Lever 109
3085822 Elbow, Male Union 47 3089716 Shaft, Rocker Lever 109
3085824 Union, Male 63, 71, 97, 121, 3090007 Screw, Rkr Lever Adjusting 109
125 3090009 Roller, Cam Follower 11
3085825 Union, Male 93, 121 3090010 Roller, Cam Follower 11
3085826 Union, Male 93 3090064 Adapter, Filter Head 73
3085827 Union, Male 15, 121 3090067 Skirt, Piston 101
3085829 Union, Male 93 3090126 Seal, O Ring 73
3085830 Union, Male 53 3090127 Seal, O Ring 73
3085847 Tee, Male Union 97 3090169 Housing, Thermostat 119
3085849 Tee, Male Branch 59 3090170 Gasket, Thermostat Housing 119
3085861 Elbow, Male Union 59 3090184 Bracket, Check Valve 59
3085886 Washer, Plain 85 3090240 Coupling, Plain Hose 125
3085891 Connection, Water Inlet 128 3090241 Cover, Lub Oil Cooler 71
3085955 Housing, Oil Cooler 71 3090245 Union, Male 119
3085962 Spring, Valve 104 3090251 Bracket, Lifting 69
3085964 Crosshead, Valve 109 3090256 Bushing 4
3085972 Bushing 109 3090257 Gear, Idler 4
3085973 Bushing 109 3090258 Gear, Idler 4
3085978 Ball, Rocker Lever 109 3090260 Plate, Thrust Bearing Wear 4
3085980 Socket, Rocker Lever 109 3090261 Retainer, Gear 4
3085989 Gasket, Lub Oil Pump 79 3090320 Gasket, Gear Cover Plate 8
3086006 Body, Lubricating Oil Pump 79 3090326 Cover, Gear 63
3086007 Body, Lubricating Oil Pump 79 3090327 Cover, Gear 63
3086016 Union, Male 121 3090332 Union, Male 119
3086019 Elbow, Male Adapter 121 3090358 Bearing, Thrust 4
3086024 Hose, Flexible 121 3090377 Rod, Push 109
3086027 Connection, Water Transfer 131 3090391 Tool, Seal Installation 63
3086030 Connection, Water Outlet 132 3090392 Screw, Hexagon Head Cap 63
3086040 Union, Male 121 3090395 Tool, Seal Installation 63
3086041 Elbow, Male Adapter 121 3090433 Hose, Flexible 94
3086051 Elbow, Male Union 73 3090440 Elbow, Plain Union 73
3086052 Elbow, Male Union 73 3090441 Spring, Valve 73
3086054 Hose, Flexible 121 3090442 Aid, Starting 25
3086055 Hose, Flexible 121 3090447 Elbow, Female Adapter 73
3086056 Tube, Fuel Supply 97 3090450 Ring, Oil Piston 101
3086058 Tube, Fuel Supply 97 3090451 Valve, Check 73
3086060 Tube, Fuel Supply 97 3090452 Hose, Flexible 73

Page B-4
INDEX
Part No. Description Page No. Part No. Description Page No.
3090460 Ring, Compression Piston 101 3330159 Seal, O Ring 91, 93
3090469 Valve, Exhaust 104 3330202 Seal, O Ring 53
3090478 Valve, Check 73 3330549 Support, Fuel Pump 55
3090487 Gear, Idler 4 3330600 Actuator, Etr Fuel Control 53, 93
3090488 Gear, Idler 4 3330601 Actuator, Etr Fuel Control 93
3090495 Cover, Valve 123 3330764 Seal, O Ring 55
3090758 Flywheel 60 3331029 Actuator, Etr Fuel Control 53, 93
3090769 Screen, Filter 53 3331030 Actuator, Etr Fuel Control 93
3090992 Valve, Check 53 3331553 Support, Thm Housing 119
3096260 Seal, Rectangular Ring 49 3331586 Crankshaft, Engine 7
3096317 Tube, Oil Gauge 77 3331631 Plate, Gear Cover 8
3096320 Housing, Rocker Lever 109 3331638 Tube, Lub Oil Supply 121
3096323 Spring, Compression 79 3331695 Pan, Oil 87
3096324 Plunger, Prs Regulator 79 3331730 Head, Cylinder 104
3096326 Pump, Lubricating Oil 79 3331731 Head, Cylinder 104
3096327 Cover, Lub Oil Pump 79 3331732 Head, Cylinder 104
3096328 Cover, Lub Oil Pump 79 3331752 Retainer, Valve Spring 104
3096361 Dowel, Pin 63 3331760 Bracket, Wiring Retainer 91
3096362 Gear, Crankshaft 7 3331774 Harness, Etr Cnt Mdl Wrg 91
3096368 Gear, Lubricating Oil Pump 79 3331775 Harness, Etr Cnt Mdl Wrg 91
3096429 Cover, Valve 123 3347638 Cover, Protective 91
3096430 Baffle, Breather 123 3347806 Dowel, Ring 55
3096431 Nut, Spring 123 3347828 Spring, Injector 105
3096458 Bearing, Camshaft Thrust 103 3347937 Seal, O Ring 105
3096465 Cover, Valve 123 3347938 Seal, O Ring 55
3096478 Seal, Oil 63 3347939 Seal, O Ring 105
3096479 Seal, Oil 49 3348004 Screen, Filter 105
3096480 Seal, Oil 63 3348054 Housing, Fuel Pump Gear 55
3100534 Union, Male 15 3348338 Cover, Fuel Pump Gear 55
3103408 Compressor, Air 23 3348378 Cover, Fuel Pump Gear 55
3160538 Sensor, Pressure 53 3348498 Pump, Gear Fuel 55
3160539 Sensor, Pressure 53 3348499 Adapter, Fuel Connector 55
3170135 Guide, Valve Stem 104 3348500 Hub, Jaw Coupling 55
3171156 Hose, Elbow 13 3348501 Plate, Cover 55
3175846 Elbow, Male Union 47 3348503 Support, Fuel Pump 55
3200211 Connection, Water Outlet 127 3348515 Pin, Spiral 105
3200287 Seal, Keyway 2, 63 3348523 Plunger, Injector 105
3200772 Washer, Plain 4 3348527 Spring, Injector 105
3200781 Plug, Drain 71 3348547 Plunger, Injector Timing 105
3200943 Shaft, Hyd Pump Drive 29 3348549 Valve, Pressure Regulator 55
3201056 Cover, Flywheel Housing 49 3348550 Valve, Pressure Regulator 55
3201060 Cover, Hand Hole 81 3348552 Link, Injector Plunger 105
3201125 Seal, O Ring 63 3348618 Seal, Diamond Ring 55
3201128 Nut, Regular Hexagon 63 3348663 Clamp, Injector 105
3201185 Bolt, Eye 37 3348703 Seal, O Ring 55
3201186 Bolt, Eye 37 3348739 Screw, Socket Head Cap 55
3201187 Link, Adjusting 37 3400698 Alternator 35
3201188 Link, Adjusting 37 3402171 Shaft, Idler 4
3201287 Clip 117 3402243 Hose, Flexible 47
3201388 Gasket, Flange 18 3408213 Cover, Camshaft 21
3201583 Plug, Threaded 73, 88, 128 3408216 Screw, Captive Washer Cap 119
3201585 Seal, O Ring 73, 88, 128 3408227 Hose, Plain 21
3201656 Bracket, Shipping 47 3408232 Support, Thermostat Hsg 119
3201759 Screw, Hexagon Head Cap 50 3408249 Plate, Thrust Bearing 103
3202101 Plug, Threaded 71, 131 3408259 Rod, Push 109
3202114 Shaft, Idler 4 3408266 Lever, Cam Follower 11
3202117 Gasket, Connection 98, 121 3408282 Seal, Valve Stem 104
3202162 Wire, Ground 35 3408295 Lever, Cam Follower TLA 11
3278093 Plug, Pipe 104 3408296 Lever, Cam Follower 11
3318853 Element, Lub Oil Filter 73 3408502 Sensor, Position 91
3329289 Separator, Fuel Water 47 3408503 Sensor, Position 91
3329510 Gear & Shaft 79 3408515 Sensor, Pressure 91
3329511 Gear & Shaft 79 3408516 Sensor, Pressure 91
3329533 Gear, Camshaft 103 3408517 Sensor, Pressure 91
3329676 Valve, Pressure Relief 55 3408518 Sensor, Pressure 91
3329999 Retainer, Injector Nozzle 105 3408519 Sensor, Pressure 93
3330087 Sleeve, Injector 105 3408520 Sensor, Pressure 93

Page B-5
INDEX
Part No. Description Page No. Part No. Description Page No.
3410171 Gasket, Acc Drive Suppt. 33 3865398 Seal, O Ring 53, 93
3417079 Valve, Etr Cnt Pressure 91 3867124 Pin, Straight 55
3417104 Screw, Socket Head Cap 55 3867147 Screw, Twelve Point Cap 105
3417162 Shaft, Idler 55 3867393 Screen, Filter 53, 93
3417165 Valve, Check 55 3867410 Valve, Check 53
3417166 Valve, Check 55 3867424 Socket, Injector Coupling 105
3417238 Seal, O Ring 55 3867578 Gear, Fuel Pumping 55
3417290 Spring, Injector 105 3867640 Seal, O Ring 55
3502449 Seal, Rectangular Ring 98 3867651 Seal, O Ring 105
3504967 Washer, Plain 98 3867668 Spring, Valve 55
3519163 Screw, Drive 98 3867687 Seal, Injector 105
3519535 Nut, Lock 98 3867714 Body, Control Valve 93
3519641 Ring, Retaining 98 3867715 Body, Control Valve 93
3521225 Screw, Hexagon Head Set 98 3867737 Valve, Pressure Relief 55
3521442 Seal, Split Ring 98 3867742 Retainer, Injector Link 105
3522597 Pin, Roll 98 3867743 Module, Electronic Control 93
3522904 Lockplate 98 3901447 Screw, Hex Flange Head
3523412 Seal, Split Ring 98 Cap 64
3523980 Slinger, Oil 98 3902606 Plug, Expansion 4
3524418 Shim 98 3914868 Plate, Cover 30
3524419 Baffle, Oil 98 3922794 Seal, O Ring 63, 71, 73, 93,
3527619 Dataplate 98 97, 98, 121,
3534405 Seal, Rectangular Ring 98 125
3536155 Shaft & Wheel 98 3929751 Gasket, Acc Drive Cover 30
3536588 Shield, Turbocharger Heat 98 4000436 Gasket, Lub Oil Fil Cover 73
3536589 Housing, Tur Bearing 98 4000504 Seal, Rectangular Ring 5
3537301 Ring, Retaining 98 4000595 Gasket, Oil Pan Adapter 85
3537575 Housing, Turbine 98 4001717 Shaft, Fuel Pump Drive 55
3537916 Baffle, Turbocharger Noise 98 4001749 Valve, Pressure Regulator 55
3590377 Screw, Socket Head Cap 98 4001750 Barrel, Control Valve 55
3590386 Clamp, V Band 98 4001751 Plunger, Ful Prs Regulator 55
3590435 Screw, Socket Head Cap 98 4002041 Valve, Etr Fuel Control 91
3590444 Nut, Lock 98 4002127 Pin, Roll 105
3590445 Spacer, Mounting 98 4002136 Coupling, Injector Plunger 105
3590516 Diffuser, Turbocharger 98 4002137 Coupling, Injector Plunger 105
3590545 Housing, Compressor 98 4002138 Plunger, Injector 105
3591522 Collar, Thrust 98 4006772 Socket, Cam Follower 11
3591532 Bearing, Tur Thrust 98 4009220 Liner, Cylinder 5
3596532 Impeller, Tur Compressor 98 4009241 Head, Lub Oil Filter 73
3598528 Bearing, Turbocharger 98 4009242 Head, Lub Oil Filter 73
3599007 Turbocharger 98 4009596 Bracket, Wiring Retainer 93
3613253 Plug, Cavity 91 4009598 Bracket, Wiring Retainer 93
3613536 Cover, Protective 91 4009625 Kit, Liner 5
3613537 Cover, Protective 91 4009692 Screen, Filter 105
3621305 Connector, Electrical 91 4009787 Barrel, Injector 105
3628411 Cover, Starter Flange 112 4009905 Pump, Fuel 53
3633971 Clamp, T Bolt 13 4010577 Seal, O Ring 105
3634664 Gasket, Cylinder Head 104 4010578 Housing, Injector Spring 105
3635250 Pin, Groove 104 4016438 Valve, Intake 104
3654215 Cover, Protective 91 4057553 Connection, Water Transfer 15
3658821 Harness, Etr Cnt Mdl Wrg 91 4057590 Tag, Instruction 81
3658927 Harness, Etr Cnt Mdl Wrg 91 4057874 Tube, Air 18
3658928 Harness, Etr Cnt Mdl Wrg 91 4058965 Resistor, Corrosion 125
3678605 Plug, Threaded 123 4062344 Barrel & Plunger 105
3678606 Seal, O Ring 123 4065627 Plug, Drive 109
3678611 Plug, Threaded 123 4065629 Lever, Rocker 109
3678925 Seal, O Ring 55 4065630 Lever, Rocker 109
3680057 Nut, Regular Hexagon Jam 109 4065632 Lever, Rocker 109
3803477 Kit, Oil Seal 55 4065633 Lever, Rocker 109
3804571 Set, Piston Ring 101 4065635 Lever, Rocker 109
3804703 Kit, Front Oil Seal 63 4065636 Lever, Rocker 109
3804705 Accessory Drive Seal Kit 63 4065640 Lever, Rocker TLA 109
3811993 Tube, Lub Oil Transfer 4 4065747 Lever, Cam Follower 11
3811994 Rod, Engine Connecting 101 4065748 Lever, Cam Follower 11
3811995 Rod, Engine Connecting 101 4065750 Pin, Cam Follower Roller 11
3865312 Sensor, Temperature 91 4065751 Pin, Cam Follower Roller 11
3865323 Sensor, Temperature 91 4067487 Manifold, Air Intake 65

Page B-6
INDEX
Part No. Description Page No. Part No. Description Page No.
4067498 Dataplate 3, 34
4067667 Camshaft 103
4067706 Brace, Tube 87
4076528 Housing, Top Stop Spring 105
4076567 Link, Injector Plunger 105
4080829 Gasket, Gear Cover 63
4080913 Head, Cylinder 104
4080916 Cover, Valve 123
4080938 Connection, Air Transfer 67
4080939 Brace, Connection 67
4081149 Piston, Engine TLA 101
4081150 Top, Piston 101
4081151 Kit, Engine Piston 101
4081176 Ring, Compression Piston 101
4081239 Motor, Starting 114
4086649 Rotator, Valve 104
4087877 Nozzle, Injector 105
4087878 Nozzle & Plunger 105
4088274 Disc, Actuator 93
4088863 Housing, Actuator 93
4089207 Kit, Head Assembly 23
4089238 Kit,Gskt & Seals 1 Cyl 23
4089297 Kit, Turbocharger 98
4094838 Hose, Flexible 15
4094999 Tube, Water Outlet 15
4095010 Pin, Piston 101
4095096 Core, Cooler 71
4903205 Plunger, Injector 105
4910190 Gasket, Camshaft Cover 21
4910302 Lockplate 115
4917432 Block, Cylinder 4
4917433 Block, Cylinder 4

Page B-7
NOTES

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