RR51342 RR51342

RR 2011/07/28

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 158

 Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
 Engine Breakdown

Section Page Section Page

Cylinder Block & Liners 11 Fuel Leak-Off Pipe 37

ACHR0112 AFHR4709

Crankshaft, Main & Big End Bearings 13 Pick-Up Sensor 39

ACHR0112 AFHR4709

Crankshaft, Main & Big End Bearings 15 Sensors 41

ACHR0112 AFHR4709

Pistons & Rings 17 Boost Control Pipe 43

ACHR0112 AFHR4709

Connecting Rods 19 Flywheel Housing 45

ACHR0112 CDHR1042

Connecting Rods 21 Flywheel Housing 47

ACHR0112 CDHR1123

Rear End Oil Seal 23 Flywheel & Starter Ring 49

ACHR0112 DDHR2014

Cylinder Head Assembly 25 Starter Motor 51

ACHR0112 EDHR0955

Rocker Shaft Assembly 27 Fan Drive 53

ACHR0112 FBHR0873

Timing Gear & Camshaft 29 Sump 55

ACHR0112 GBHR2906

Fuel Injection Pump 31 Dipstick & Filler Tube 57

AFHR4709 GBHR2906

Atomisers 33 Oil Strainer 59

AFHR4709 GBHR2906

High Pressure Fuel Pipes 35 Cylinder Head Cover 61

AFHR4709 HBHR3199

Page 5
 Engine Breakdown

Section Page Section Page

Breather 63 Fan 89
HBHR3199 MDHR1392

Blanking Plates 65 Alternator 91

HBHR3199 NDHR2711

Oil Cooler 67 Alternator Bracket & Fixings 93

JBHR2609 NDHR2711

Oil Filter 69 Pulleys 95

JBHR2609 NDHR2711

Blanking Plates 71 Timing Case 97

JBHR2609 QCHR0081

Oil Filter 73 Timing Case 99

JDHR0023 QCHR0081

Front End Drive Input 75 Timing Cover 101

KBHR0519 QCHR0081

Front End Drive Input 77 Blanking Plugs 103

KBHR0782 QDHR1368

Water Pump 79 Lubricating Oil Pump & Delivery 105

LBHR2253 Housing
RBHR0031

Water Pump 81
LBHR2253 Induction Manifold 107
TBHR1188

Pipes 83
LBHR2253 Induction Manifold 109
TBHR1188

Water Outlet Housing 85

LDHR0702 Induction Manifold 111
TBHR1188

Water Outlet Housing 87

LDHR0702

Page 6
 Engine Breakdown

Section Page Section Page

Induction Manifold 113 Lubricating Oil Pressure Switch/Gauge 139

TBHR1188 ZJHR0546

Air Filter Assembly 115 Temperature Gauge & Sender 141

TBHR1188 ZLHR0360

Pipework & Connections 117 Radiator & Cowling 143

TBHR1188 ZMHR1372

Exhaust Manifold 119 Radiator Bracket & Fixings 145

UBHR0519 ZMHR1372

Exhaust Outlet 121 Radiator Bracket & Fixings 147

UDHR1924 ZMHR1372

Lift Pump 123 Radiator & Hoses 149

VBHR2359 ZMHR1372

Filter to Injection Pump Pipe 125 Guards 151

VBHR2359 ZMHR1372

Injection Pump to Filter Pipe 127 Miscellaneous & Auxiliaries 153

VBHR2359 ZZHR1012

Cold Start System 129 Top Service Kit 155

WDHR0382 SACR0357

Engine Lifting Eyes 131 Bottom Service Kit 157

XBHR0458 SGBR0382

Engine Mounts 133

ZCHR1293

Engine Mounts - Blanking Plugs 135

ZCHR1293

Lubricating Oil Pressure Switch/Gauge 137

ZJHR0546

Page 7
 Engine Breakdown

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
 Cylinder Block & Liners Plate A

C ACHR0112 ACHR0112

12
13

14
22 2

10 11
23

16
15

26
24
25

20
9 21
19
18
17

7
6

4
8
3

Page 10
 Cylinder Block & Liners Plate A

C ACHR0112 ACHR0112

Item Part No. References Qty. Description Notes

1 ZZ50324 1 CYLINDER BLOCK ASSEMBLY

2 F ZZ50324 1 CYLINDER BLOCK
R a.
3 F ZZ50324 1 BEARING CAP
4 F ZZ50324 2 BEARING CAP
5 F ZZ50324 1 BEARING CAP
6 F ZZ50324 1 BEARING CAP
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D075 R a. 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 1 DOWEL
17 2314C049 1 SCREW
18 2415D053 1 WASHER
19 0650594 1 PLUG
20 2113A003 4 PISTON COOLING JET
21 2314F001 4 SCREW
22 2485A108 1 PLUG
23 3212V006 1 PLUG
24 3623A009 1 BLANKING PLATE
25 3688A039 1 GASKET - OIL FILTER HEAD
26 2314H033 4 SCREW

History
a.
2 F ZZ50324 1 CYLINDER BLOCK ASSEMBLY
9 3112D071 1 CAMSHAFT BUSH

Page 11
 Crankshaft, Main & Big End Bearings Plate A

C ACHR0112 B U491476T ACHR0112

4 5

2
7

Page 12
 Crankshaft, Main & Big End Bearings Plate A

C ACHR0112 B U491476T ACHR0112

Item Part No. References Qty. Description Notes

1 ZZ90224 H 1 CRANKSHAFT KIT

2 F ZZ90224 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
4 U5ME0026 P 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90224P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 13
 Crankshaft, Main & Big End Bearings Plate B

C ACHR0112 A U491477T ACHR0112

Page 14
 Crankshaft, Main & Big End Bearings Plate B

C ACHR0112 A U491477T ACHR0112

Item Part No. References Qty. Description Notes

1 ZZ90237 1 CRANKSHAFT KIT

2 F ZZ90237 1 CRANKSHAFT
3 U5MB0033 P 1 MAIN BEARING KIT
4 T400002 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 3117C221 1 CRANKSHAFT GEAR
8 0500012 1 WOODRUFF KEY
Service Options
3 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 15
 Pistons & Rings Plate A

C ACHR0112 ACHR0112

Page 16
 Pistons & Rings Plate A

C ACHR0112 ACHR0112

Item Part No. References Qty. Description Notes

1 4115P521 3 PISTON AND RING KIT

2 F 4115P521 1 PISTON
3 F 4115P521 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0003 1 PISTON RING KIT
Service Options
5 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE
5 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE

Page 17
 Connecting Rods Plate A

C ACHR0112 B U491476T ACHR0112

Page 18
 Connecting Rods Plate A

C ACHR0112 B U491476T ACHR0112

Item Part No. References Qty. Description Notes

1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 19
 Connecting Rods Plate B

C ACHR0112 A U491477T ACHR0112

Page 20
 Connecting Rods Plate B

C ACHR0112 A U491477T ACHR0112

Item Part No. References Qty. Description Notes

1 P 4 CON ROD
2 F SERVICE OPTION 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 T400001 2 CON ROD BOLT (A)
Service Options
1 4115C361 X CON ROD (B) GRADE:R - RED
1 4115C362 X CON ROD (C) GRADE:O -
1 4115C363 X CON ROD (D) GRADE:W -
1 4115C364 X CON ROD (E) GRADE:G -
1 4115C365 X CON ROD (F) GRADE:P - PUR-
1 4115C366 X CON ROD (G) GRADE:B -

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

(B) GRADE:R - RED
(C) GRADE:O - ORANGE
(D) GRADE:W - WHITE
(E) GRADE:G - GREEN
(F) GRADE:P - PURPLE
(G) GRADE:B - BLUE

Page 21
 Rear End Oil Seal Plate A

C ACHR0112 ACHR0112

Page 22
 Rear End Oil Seal Plate A

C ACHR0112 ACHR0112

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT

Page 23
 Cylinder Head Assembly Plate A

C ACHR0112 ACHR0112

24
18
19
20 17
13

12 15
8
23
10 16

11
4

21

7 1
2

6
5

9
14

22

Page 24
 Cylinder Head Assembly Plate A

C ACHR0112 ACHR0112

Item Part No. References Qty. Description Notes

1 ZZ80270 1 CYLINDER HEAD KIT

2 F ZZ80270 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A241 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
11 3174A016 4 VALVE SPRING
12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM (B)
16 3174A016 4 VALVE SPRING
17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - O RING
21 2431154 1 PLUG
22 3681E051 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT

Footnotes

(A) GREEN
(B) BROWN

Page 25
 Rocker Shaft Assembly Plate A

C ACHR0112 ACHR0112

15

11

14
12

10 13
9

5
8
6

19

18

17
16
2

Page 26
 Rocker Shaft Assembly Plate A

C ACHR0112 ACHR0112

Item Part No. References Qty. Description Notes

1 4115R612 1 ROCKER SHAFT ASSEMBLY

2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW

Page 27
 Timing Gear & Camshaft Plate A

C ACHR0112 ACHR0112

3
1

Page 28
 Timing Gear & Camshaft Plate A

C ACHR0112 ACHR0112

Item Part No. References Qty. Description Notes

1 4112K041 R a. 1 CAMSHAFT
2 F 4112K041 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 3142U991 R b. 8 TAPPET
5 31434307 8 PUSHROD

History
a.
1 3141D212 1 CAMSHAFT
b.
4 3142U031 8 TAPPET

Page 29
 Fuel Injection Pump Plate A

C AFHR4552 AFHR4709

Page 30
 Fuel Injection Pump Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 2644H061 1 FUEL INJECTION PUMP

2 F 2644H061 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420318 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER

Footnotes

(A) 12V SOLENOID

Page 31
 Atomisers Plate A

C AFHR4552 AFHR4709

7
2

6
4
1

Page 32
 Atomisers Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 2645K016 4 INJECTOR
2 F 2645K016 1 INJECTOR NOZZLE HOLDER
3 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW
Service Options
1 2645K016R 4 INJECTOR - EXCHANGE

Page 33
 High Pressure Fuel Pipes Plate A

C AFHR4552 AFHR4709

Page 34
 High Pressure Fuel Pipes Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 3525A141 1 PIPE - FUEL INJ NO 1 CYL

2 3525A142 1 PIPE - FUEL INJ NO 2 CYL
3 3525A157 1 PIPE - FUEL INJ NO 3 CYL
4 3525A144 1 PIPE - FUEL INJ NO 4 CYL
5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP

Page 35
 Fuel Leak-Off Pipe Plate A

C AFHR4552 AFHR4709

Page 36
 Fuel Leak-Off Pipe Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 2646F501 3 HOSE
2 2646E501 1 CAP
3 3653A017 1 BRACKET
4 2314H002 1 SCREW

Page 37
 Pick-Up Sensor Plate A

C AFHR4552 AFHR4709

Page 38
 Pick-Up Sensor Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 2485A109 1 PLUG (A)

Footnotes

(A) NOT REQUIRED ON ALL CONDITIONS

Page 39
 Sensors Plate A

C AFHR4552 AFHR4709

Page 40
 Sensors Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

Page 41
 Boost Control Pipe Plate A

C AFHR4552 AFHR4709

Page 42
 Boost Control Pipe Plate A

C AFHR4552 AFHR4709

Item Part No. References Qty. Description Notes

1 2431131 1 PLUG

Page 43
 Flywheel Housing Plate A

B U318526N CDHR1042

Page 44
 Flywheel Housing Plate A

B U318526N CDHR1042

Item Part No. References Qty. Description Notes

1 3713M049 1 FLYWHEEL HOUSING

2 36212132 1 PLATE
3 2314H102 2 SCREW
4 2314J204 1 SCREW
5 2487A452 1 PLUG
6 3245A011 R a. 2 DOWEL
7 2314J603 2 SCREW
8 2487Y005 2 PLUG
9 2314J004 3 SCREW

History
a.
6 0350025 2 DOWEL

Page 45
 Flywheel Housing Plate A

A U318527N CDHR1123

Page 46
 Flywheel Housing Plate A

A U318527N CDHR1123

Item Part No. References Qty. Description Notes

1 3713A082 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 2487Y005 2 PLUG
6 2314J004 3 SCREW

Page 47
 Flywheel & Starter Ring Plate A

DDHR2014

5
4

Page 48
 Flywheel & Starter Ring Plate A

DDHR2014

Item Part No. References Qty. Description Notes

1 4111D155 1 FLYWHEEL ASSEMBLY

2 F 4111D155 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER

Page 49
 Starter Motor Plate A

C EDHR0847 EDHR0955

Page 50
 Starter Motor Plate A

C EDHR0847 EDHR0955

Item Part No. References Qty. Description Notes

1 2873K632 R a. 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT

History
a.
1 2873K621 1 STARTER MOTOR

Page 51
 Fan Drive Plate A

FBHR0873

Page 52
 Fan Drive Plate A

FBHR0873

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B656 1 BELT (A)

Footnotes

(A) SERVICED IN PAIRS

Page 53
 Sump Plate A

GBHR2906

3
4

11
1
10

15

8
7
14
12
13

Page 54
 Sump Plate A

GBHR2906

Item Part No. References Qty. Description Notes

1 3717E241 1 SUMP
2 3681K037 1 GASKET - SUMP
3 3627P041 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 3211P013 2 STUD
6 2318A603 2 NUT
7 32186405 2 PLUG
8 2415715 2 SEAL - O RING
9 2431154 1 PLUG
10 2431154 1 PLUG
11 2431A016 1 PLUG
12 2314H023 2 SCREW
13 2314H759 4 SCREW
14 2314H015 4 SCREW
15 2314H003 8 SCREW

Page 55
 Dipstick & Filler Tube Plate A

GBHR2906

Page 56
 Dipstick & Filler Tube Plate A

GBHR2906

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY

2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 3178C088 1 DIPSTICK
5 33812116 1 OLIVE

Page 57
 Oil Strainer Plate A

GBHR2906

Page 58
 Oil Strainer Plate A

GBHR2906

Item Part No. References Qty. Description Notes

1 3575A063 1 PIPE - OIL SUCTION

2 36832137 1 GASKET
3 2314H004 2 SCREW

Page 59
 Cylinder Head Cover Plate A

HBHR3199

10

8
12

11
7

13 2

Page 60
 Cylinder Head Cover Plate A

HBHR3199

Item Part No. References Qty. Description Notes

1 4142X323 R a. 1 CYL HEAD COVER ASSY

2 F 4142X323
3 3681A055
4 2161A013
5 3174A017
6 3788A002
7 3789A001
8 3615A009
9 2151A001
10 3788A003
11 4142X099
12
13 2415A131
1 CYLINDER HEAD COVER
1 GASKET - CYL. HEAD COVER
10 SCREW
1 SPRING
1 CAP
1 DIAPHRAGM
1 COVER PLATE
4 SCREW
1 CAP
1 OIL FILLER CAP
F 4142X099 1 OIL FILLER CAP
1 SEAL - O RING

History
a.
1 4142X312 1 CYL HEAD COVER ASSY

Page 61
 Breather Plate A

HBHR3199

3 2

8
6

Page 62
 Breather Plate A

HBHR3199

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER

2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481877 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET

Page 63
 Blanking Plates Plate A

HBHR3199

Page 64
 Blanking Plates Plate A

HBHR3199

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 65
 Oil Cooler Plate A

C PPL039164 JBHR2609

2
5 4

3
7

Page 66
 Oil Cooler Plate A

C PPL039164 JBHR2609

Item Part No. References Qty. Description Notes

1 4134W027 R a. 1 OIL COOLER

2 2486A215 1 OIL COOLER
3 3685A025 2 GASKET - OIL COOLER
4 F 4134W027 1 HOUSING
5 3685A033 1 GASKET - OIL COOLER
6 2314K161 3 SCREW
7 2314H004 10 SCREW
8 2314H006 4 SCREW

History
a.
1 4134W023 1 OIL COOLER

Page 67
 Oil Filter Plate A

JBHR2609

Page 68
 Oil Filter Plate A

JBHR2609

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD

2 F 3773A061 1 CONNECTION
3 3688A039 1 GASKET - OIL FILTER HEAD
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW

Page 69
 Blanking Plates Plate A

JBHR2609

Page 70
 Blanking Plates Plate A

JBHR2609

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 71
 Oil Filter Plate A

JDHR0023

Page 72
 Oil Filter Plate A

JDHR0023

Item Part No. References Qty. Description Notes

1 2654407 1 OIL FILTER

Page 73
 Front End Drive Input Plate A

B U491476T KBHR0519

1
2

Page 74
 Front End Drive Input Plate A

B U491476T KBHR0519

Item Part No. References Qty. Description Notes

1 3114V041 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT

Page 75
 Front End Drive Input Plate A

A U491477T KBHR0782

2 1

Page 76
 Front End Drive Input Plate A

A U491477T KBHR0782

Item Part No. References Qty. Description Notes

1 3114C111 1 CRANKSHAFT PULLEY

2 32186146 3 BOLT

Page 77
 Water Pump Plate A

LBHR2253

5
9

Page 78
 Water Pump Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 U5MW0206 R a. 1 WATER PUMP KIT

2 F U5MW0206 1 WATER PUMP
3 F U5MW0206 1 WATER PUMP COVER
4 24880239 R a. 1 GASKET
5 2314H743 3 SCREW
6 3682A011 1 GASKET - WATER PUMP
7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW

History
a.
1 U5MW0194 1 WATER PUMP KIT
4 24880234 1 GASKET - WATER PUMP

Page 79
 Water Pump Plate B

LBHR2253

11

10

Page 80
 Water Pump Plate B

LBHR2253

Item Part No. References Qty. Description Notes

1 U7LW0172 1 REPAIR KIT - WATER PUMP

2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 SEAL - OIL
6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP
8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP

Page 81
 Pipes Plate A

LBHR2253

Page 82
 Pipes Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 4133L048
2 F 4133L048
3 2418F002
4 2418F001
5 2314H003
1 CONNECTION
1 CONNECTION
1 SEAL - O RING
1 SEAL - O RING
2 SCREW

Page 83
 Water Outlet Housing Plate A

B 31/01/2004 LDHR0702

Page 84
 Water Outlet Housing Plate A

B 31/01/2004 LDHR0702

Item Part No. References Qty. Description Notes

1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

Page 85
 Water Outlet Housing Plate A

A 01/02/2004 LDHR0702

Page 86
 Water Outlet Housing Plate A

A 01/02/2004 LDHR0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY

2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW

Page 87
 Fan Plate A

MDHR1392

Page 88
 Fan Plate A

MDHR1392

Item Part No. References Qty. Description Notes

1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT

Page 89
 Alternator Plate A

NDHR2711

Page 90
 Alternator Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 2871A306 R a. 1 ALTERNATOR (A)

History
a.
1 2871A301 1 ALTERNATOR (A)

Footnotes

(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 91
 Alternator Bracket & Fixings Plate A

NDHR2711

1
5

11
10
6

Page 92
 Alternator Bracket & Fixings Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3824A071 1 ALTERNATOR BRACKET

2 0920497 1 WASHER
3 2314J007 2 SCREW
4 2314H052 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 2314J012 1 SCREW
9 0920497 1 WASHER
10 0920465 1 SPACER
11 2318A604 1 NUT

History
a.
2131A008 1 WASHER

Page 93
 Pulleys Plate A

NDHR2711

Page 94
 Pulleys Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

Page 95
 Timing Case Plate A

C QCHR0022 QCHR0081

2 6

Page 96
 Timing Case Plate A

C QCHR0022 QCHR0081

Item Part No. References Qty. Description Notes

1 3716C561 1 TIMING CASE

2 2418F437 1 SEAL - FRONT END OIL
3 2314H034 4 SCREW
4 3681P053 1 GASKET - TIMING CASE
5 2314H003 6 SCREW
6 2314H006 2 SCREW

Page 97
 Timing Case Plate B

C QCHR0022 QCHR0081

10
11

7
8

2
5
3 1

Page 98
 Timing Case Plate B

C QCHR0022 QCHR0081

Item Part No. References Qty. Description Notes

1 4111A034 1 IDLER GEAR (A)

2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 1 HUB
5 3241A025 1 PLATE (B)
6 2314J011 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 3321A003 1 WASHER
9 2116053 1 DOWEL
10 3112X011 1 THRUST WASHER
11 2314J606 1 SCREW

Footnotes

(A) USED ONLY WITH 3241A025

(B) USED ONLY WITH 4111A034

Page 99
 Timing Cover Plate A

C QCHR0022 QCHR0081

3
1

Page 100
 Timing Cover Plate A

C QCHR0022 QCHR0081

Item Part No. References Qty. Description Notes

1 4142A503 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW

Page 101
 Blanking Plugs Plate A

QDHR1368

2
1

Page 102
 Blanking Plugs Plate A

QDHR1368

Item Part No. References Qty. Description Notes

1 2314C049 1 SCREW
2 2415D053 1 WASHER

Page 103
 Lubricating Oil Pump & Delivery Housing Plate A

RBHR0031

Page 104
 Lubricating Oil Pump & Delivery Housing Plate A

RBHR0031

Item Part No. References Qty. Description Notes

1 4132F071 1 OIL PUMP

2 2314J008 5 SCREW

Page 105
 Induction Manifold Plate A

C TBHR1053 TBHR1188

3 1

5
4

Page 106
 Induction Manifold Plate A

C TBHR1053 TBHR1188

Item Part No. References Qty. Description Notes

1 4148K008 1 ELBOW
2 F 4148K008 1 ELBOW
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H050 2 SCREW
5 2314H033 2 SCREW

Page 107
 Induction Manifold Plate B

C TBHR1053 TBHR1188

Page 108
 Induction Manifold Plate B

C TBHR1053 TBHR1188

Item Part No. References Qty. Description Notes

1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 109
 Induction Manifold Plate C

C TBHR1053 TBHR1188

Page 110
 Induction Manifold Plate C

C TBHR1053 TBHR1188

Item Part No. References Qty. Description Notes

1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 111
 Induction Manifold Plate D

C TBHR1053 TBHR1188

Page 112
 Induction Manifold Plate D

C TBHR1053 TBHR1188

Item Part No. References Qty. Description Notes

1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 113
 Air Filter Assembly Plate A

C TBHR1053 TBHR1188

11 10

5 2

6
12
7

Page 114
 Air Filter Assembly Plate A

C TBHR1053 TBHR1188

Item Part No. References Qty. Description Notes

1 R a. 1 AIR FILTER ASSEMBLY

R b.
2 2652C120 1 AIR FILTER ASSEMBLY
3 F 2652C120 1 BODY
4 26510337 1 MAIN AIR FILTER
5 26510339 1 COVER
6 26510335 1 VALVE
7 2652C826 1 BRACKET
8 2652C808 1 CAP
9 F 2652C808 1 CAP
10 0180073 1 CLIP
11 2652C806 1 INDICATOR
12 2652C828 1 CLIP

History
a.
1 135016330 1 AIR FILTER ASSEMBLY
b.
1 2652C121 1 AIR FILTER ASSEMBLY

Page 115
 Pipework & Connections Plate A

C TBHR1053 TBHR1188

4
6 3

Page 116
 Pipework & Connections Plate A

C TBHR1053 TBHR1188

Item Part No. References Qty. Description Notes

1 3653A034 1 BRACKET
2 2314J002 2 SCREW
3 2314H004 2 SCREW
4 0180072 R a. 1 CLIP
5 3783R015 1 HOSE
6 0180072 R a. 1 CLIP

History
a.
4 2481D076 1 HOSE CLIP
6 2481D076 1 HOSE CLIP

Page 117
 Exhaust Manifold Plate A

UBHR0519

Page 118
 Exhaust Manifold Plate A

UBHR0519

Item Part No. References Qty. Description Notes

1 3778E431 R a. 1 EXHAUST MANIFOLD

2 3218J013 8 SCREW
3 3681V512 1 GASKET - EXHAUST MANIFOLD

History
a.
1 3778E232 1 EXHAUST MANIFOLD

Page 119
 Exhaust Outlet Plate A

UDHR1924

4
2

Page 120
 Exhaust Outlet Plate A

UDHR1924

Item Part No. References Qty. Description Notes

1 3767A011 1 ELBOW
2 3688C018 1 GASKET - EXHAUST OUTLET
3 2313C078 3 STUD
4 2318A634 3 NUT
5 3688C018 1 GASKET - EXHAUST OUTLET
6 2314J005 3 SCREW
7 2318A634 3 NUT

Page 121
 Lift Pump Plate A

C PPL039035 VBHR2359

14

16
15
3

10
13
9
12

11

Page 122
 Lift Pump Plate A

C PPL039035 VBHR2359

Item Part No. References Qty. Description Notes

1 ULPK0038 1 LIFT PUMP KIT

2 4132A018 1 LIFT PUMP
3 F 4132A018 1 LIFT PUMP
4 26560201 1 FUEL FILTER
5 F 26560201 1 FUEL FILTER ELEMENT
6 F 26560201 1 O RING
7 2656F837 1 BOWL
8 2656F836 1 DRAIN PLUG
9 6 MOUNTING (A)
10 3 SPACER (A)
11 U5MK0696 1 MOUNTING KIT
12 F U5MK0696 6 MOUNTING
13 F U5MK0696 3 SPACER
14 2314F009 3 SCREW
15 2131A507 3 WASHER
16 3763A046 1 CONNECTION

Footnotes

(A) ORDER LIFT PUMP MOUNTING KIT

Page 123
 Filter to Injection Pump Pipe Plate A

VBHR2359

3 1

Page 124
 Filter to Injection Pump Pipe Plate A

VBHR2359

Item Part No. References Qty. Description Notes

1 4127A097 1 PIPE - LOW PRESSURE FUEL

2 F 4127A097 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE

Page 125
 Injection Pump to Filter Pipe Plate A

VBHR2359

11

12

10

8
3

2 9

Page 126
 Injection Pump to Filter Pipe Plate A

VBHR2359

Item Part No. References Qty. Description Notes

1 4127A103 1 FUEL INJ PUMP RETURN PIPE

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
10 2481D456 1 CLIP
11 2481D559 R a. 1 PIPE CLIP
12 3733A011 1 BRACKET

History
a.
11 2481D558 1 PIPE CLIP

Page 127
 Cold Start System Plate A

WDHR0382

Page 128
 Cold Start System Plate A

WDHR0382

Item Part No. References Qty. Description Notes

1 T409642 R a. 1 BUSBAR
2 2666A016 4 GLOWPLUG
3 2481D456 1 CLIP

History
a.
1 3161C054 1 BAR

Page 129
 Engine Lifting Eyes Plate A

XBHR0458

1
2

4
3

Page 130
 Engine Lifting Eyes Plate A

XBHR0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW

Page 131
 Engine Mounts Plate A

ZCHR1293

6
4

2
3

Page 132
 Engine Mounts Plate A

ZCHR1293

Item Part No. References Qty. Description Notes

1 3825T017 1 BRACKET
2 2313M101 4 STUD
3 2318F605 4 NUT
4 3825T018 1 BRACKET
5 36271052 1 SPACER
6 2313M105 4 STUD
7 2318F605 4 NUT

Page 133
 Engine Mounts - Blanking Plugs Plate A

ZCHR1293

Page 134
 Engine Mounts - Blanking Plugs Plate A

ZCHR1293

Item Part No. References Qty. Description Notes

1 2487207 4 PLUG

Page 135
 Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0546

Page 136
 Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0546

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

Page 137
 Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0546

Page 138
 Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0546

Item Part No. References Qty. Description Notes

1 0650594 1 PLUG

Page 139
 Temperature Gauge & Sender Plate A

ZLHR0360

Page 140
 Temperature Gauge & Sender Plate A

ZLHR0360

Item Part No. References Qty. Description Notes

1 3278A006 1 PLUG
2 2415H003 1 SEAL - O RING

Page 141
 Radiator & Cowling Plate A

ZMHR1372

Page 142
 Radiator & Cowling Plate A

ZMHR1372

Item Part No. References Qty. Description Notes

1 2485B280 1 RADIATOR
2 F 2485B280 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER

Page 143
 Radiator Bracket & Fixings Plate A

ZMHR1372

4
3

Page 144
 Radiator Bracket & Fixings Plate A

ZMHR1372

Item Part No. References Qty. Description Notes

1 3812A131 1 SUPPORT BRACKET

2 2635A052 R a. 2 MOUNTING
3 33124118 2 WASHER
4 2311F055 4 SCREW
5 33115117 2 SPACER
6 0920471 2 WASHER
7 2314J008 2 SCREW
8 2314J004 6 SCREW

History
a.
2 2635A051 1 MOUNTING

Page 145
 Radiator Bracket & Fixings Plate B

ZMHR1372

6
4

5
3

Page 146
 Radiator Bracket & Fixings Plate B

ZMHR1372

Item Part No. References Qty. Description Notes

1 3641A013 A 01/04/2005 1 SUPPORT BRACKET

2 2314J002 2 SCREW
3 3641A012 A 01/04/2005 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT

Page 147
 Radiator & Hoses Plate A

ZMHR1372

2
3

Page 148
 Radiator & Hoses Plate A

ZMHR1372

Item Part No. References Qty. Description Notes

1 3482T046 1 HOSE - COOLANT

2 21825199 R b. 1 CLIP
3 21825199 R b. 1 CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 R a. 1 CLIP
R b.
6 21825199 R a. 1 CLIP
R b.

History
a.
5 21825194 1 CLIP
6 21825194 1 CLIP
b.
2 2481D073 1 HOSE CLIP
3 2481D073 1 HOSE CLIP
5 2481D074 1 HOSE CLIP
6 2481D074 1 HOSE CLIP

Page 149
 Guards Plate A

ZMHR1372

2
3
4

Page 150
 Guards Plate A

ZMHR1372

Item Part No. References Qty. Description Notes

1 3756V115 R d. 1 FAN GUARD

2 4113A202 R a. 1 FAN GUARD
R d.
3 F 4113A202 1 FAN GUARD
4 2314H005 4 SCREW
5 2318A401 4 NUT
6 3756V155 R b. 1 FAN GUARD
R d.
7 2314H001 R c. 3 SCREW
8 2314H001 R c. 4 SCREW

History
a.
2 3756V116 1 FAN GUARD
b.
6 3756V117 1 FAN GUARD
c.
7 2314H002 1 SCREW
8 2314H002 1 SCREW
2314H002 1 SCREW
d.
1 3756V093 1 FAN GUARD
2 3756V094 1 FAN GUARD
6 3756V095 1 FAN GUARD

Page 151
 Miscellaneous & Auxiliaries Plate A

ZZHR1012

Page 152
 Miscellaneous & Auxiliaries Plate A

ZZHR1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

Page 153
 Top Service Kit Plate A

SACR0357

Top Service Kit

Kit d'Entretien Haut du Moteur

Wartungssatz für Motoroberteil

Kit per la manutenzione della parte superiore del motore

Juego de Servicio Superior

Page 154
 Top Service Kit Plate A

SACR0357

Item Part No. References Qty. Description Notes

1 U5LT0357 R a. 1 GASKET KIT - TOP

2 3681E051
3 3681A055
4 2415H219 R a.
5 3681V512
6 3684N503
7 3688A035
8 3688A029
9 L311FF02
10 3688A036
11 U5MK1027
1 GASKET - CYLINDER HEAD
1 GASKET - CYL. HEAD COVER
1 SEAL - THERMOSTAT HOUSING
1 GASKET - EXHAUST MANIFOLD
1 GASKET
1 GASKET
1 GASKET - TURBOCHARGER
4 INJECTOR WASHER
1 GASKET
1 SEAL KIT

History
a.
1 U5LT0357 1 GASKET KIT - TOP
4 2415H008 1 SEAL - WATER OUTLET

Page 155
 Bottom Service Kit Plate A

SGBR0382

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 156
 Bottom Service Kit Plate A

SGBR0382

Item Part No. References Qty. Description Notes

1 U5LB0382 R a. 1 GASKET KIT - BOTTOM

R b.
2 3681K037 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3681P046 1 GASKET - TIMING CASE COVER
6 26420318 1 SEAL - O RING
7 3688A041 1 GASKET - OIL FILTER HEAD
8 3688A039 1 GASKET - OIL FILTER HEAD
9 3682A011 1 GASKET - WATER PUMP
10 3688A035 1 GASKET
11 3685A033 1 GASKET - OIL COOLER
12 3685A025 R b. 2 GASKET - OIL COOLER
13 2415H548 R a. 1 SEAL - O RING
14 3681P053 1 GASKET - TIMING CASE

History
a.
1 U5LB0382 1 GASKET KIT - BOTTOM
13 2415787 1 SEAL - O RING
b.
1 U5LB0382 1 GASKET KIT - BOTTOM
12 3685A025 1 GASKET - OIL COOLER

Page 157
 Parts Index

Page 158
 Parts Index

Description Part No. Page Description Part No. Page

AIR FILTER 135016330 115 3825T018 133

ASSEMBLY
BRIDGE PIECE 3627P041 55
2652C120 115
BUSBAR T409642 129
2652C121 115
CAMSHAFT 3141D212 29
ALTERNATOR 2871A301 91
4112K041 29
2871A306 91
CAMSHAFT BUSH 3112D071 11
ALTERNATOR 3824A071 93
BRACKET 3112D075 11

ALTERNATOR 3115H003 95 CAMSHAFT GEAR 3117N001 99

PULLEY
CAP 2646E501 37
BANJO BOLT 3218R042 127
2652C808 115
BAR 3161C054 129
3342A011 25, 25
BELT 2614B656 53
3788A002 61
BIG END BEARING T400002 15
3788A003 61
KIT
CIRCLIP 2721332 17
U5ME0026 13
2722A022 27
BIG END BRG KIT - U5ME0026A 13
U/S CLIP 0180072 117, 117
U5ME0026B 13 0180073 115
U5ME0026C 13 21825194 149, 149
BLANKING PLATE 3623A009 11, 71 21825199 149, 149,
149, 149
BLOCK 3241N001 75
2481D456 127, 129
BOLT 32186137 75
2481Y011 35
32186146 77
2481Y012 35
BOWL 2656F837 123
2646E019 35
BRACKET 2652C826 115
2652C828 115
3653A017 37
CON ROD 4115C361 21
3653A034 117
4115C362 21
3733A011 127
4115C363 21
3825T017 133

Page 159
 Parts Index

Description Part No. Page Description Part No. Page

4115C364 21 CYLINDER BLOCK ZZ50324 11

ASSEMBLY
4115C365 21
CYLINDER HEAD 3218A011 25
4115C366 21 BOLT
CON ROD 4115C311 19 3218A012 25
ASSEMBLY
CYLINDER HEAD ZZ80270 25
4115C312 19 KIT
4115C313 19 DIAPHRAGM 3789A001 61
4115C314 19 DIPSTICK 3178C088 57
4115C315 19 DOWEL 0350025 45
4115C316 19 2116053 99
CON ROD BOLT 3212V003 19 3244A009 11
T400001 21 3245A011 45, 47
CONNECTION 3763A045 127 DRAIN PLUG 24850079 143
3763A046 123 2656F836 123
4133L048 83 ELBOW 3767A011 121
4133L501 85 4148K008 107
COVER 26510339 115 EXHAUST 3778E232 119
MANIFOLD
COVER PLATE 3615A009 61
3778E431 119
CRANKSHAFT 3117C221 13, 15
GEAR EXHAUST VALVE 3142A151 25
CRANKSHAFT KIT ZZ90224 13 EXTENSION 3748W243 89
ZZ90237 15 FAN 2485C546 89
CRANKSHAFT KIT - ZZ90224P 13 FAN DRIVE 4113K005 53
EXCHANGE HOUSING
CRANKSHAFT 3114C111 77 FAN DRIVE 3115C111 53
PULLEY PULLEY
3114V041 75 FAN GUARD 3756V093 151
CYL HEAD COVER 4142X312 61 3756V094 151
ASSY
3756V095 151
4142X323 61

Page 160
 Parts Index

Description Part No. Page Description Part No. Page

3756V115 151 GASKET - 3688C018 121, 121

EXHAUST OUTLET
3756V116 151
GASKET - IND 3682A013 107
3756V117 151 MANIFOLD
3756V155 151 GASKET - OIL 3685A025 67, 157,
COOLER 157
4113A202 151
3685A033 67, 157
FLYWHEEL 4111D155 49
ASSEMBLY GASKET - OIL 3688A039 11, 69,
FILTER HEAD 71, 157
FLYWHEEL 3713A082 47
HOUSING 3688A041 157
3713M049 45 GASKET - SUMP 3681K037 55, 157
FRONT COVER KIT 4142A503 101 GASKET - TIMING 3681P053 97, 157
CASE
FUEL FILTER 26560201 123
GASKET - TIMING 3681P046 101, 157
FUEL INJ PUMP 4127A102 127
CASE COVER
RETURN PIPE
GASKET - 3688A029 155
4127A103 127
TURBOCHARGER
FUEL INJECTION 2644H061 31
GASKET - WATER 24880234 79, 81
PUMP
PUMP
FUEL INJECTION 3117L261 31
3682A011 79, 81,
PUMP GEAR
157
GASKET 24880239 79
GASKET KIT - U5LB0382 157, 157,
36832137 59, 157 BOTTOM 157

3684N503 109, 111, GASKET KIT - TOP U5LT0357 155, 155

113, 155
GLOWPLUG 2666A016 129
3688A035 155, 157
HOSE 2646F501 37
3688A036 155
33872632 63
GASKET - CYL. 3681A055 61, 155
3783R015 117
HEAD COVER
HOSE - COOLANT 3482T045 149
GASKET - 3681E051 25, 155
CYLINDER HEAD 3482T046 149
GASKET - 3681V512 119, 155 HOSE CLIP 2481877 63
EXHAUST
MANIFOLD 2481D073 149, 149

Page 161
 Parts Index

Description Part No. Page Description Part No. Page

2481D074 149, 149 2635A051 145

2481D076 117, 117 2635A052 145

HUB 3311A054 99 MOUNTING KIT U5MK0696 123

IDLER GEAR 4111A034 99 NUT 0576052 27, 27

INDICATOR 2652C806 115 2318A401 151

INJECTOR 2645K016 33 2318A603 55

INJECTOR - 2645K016R 33 2318A604 51, 93,

EXCHANGE 147

INJECTOR CLAMP 3751A241 33 2318A634 121, 121

INJECTOR WASHER L311FF02 33, 155 2318D208 89, 93

INTAKE VALVE 3142H071 25 2318F605 133, 133

LEVER 36155429 93 33532129 125, 127

LIFT PUMP 4132A018 123 3353D005 57

LIFT PUMP KIT ULPK0038 123 OIL COOLER 2486A215 67

LIFTING BRACKET 3617A015 131 4134W023 67

3624A016 131 4134W027 67

MAIN AIR FILTER 26510337 115 OIL FILLER CAP 4142X099 61

MAIN BEARING KIT U5MB0018 13 OIL FILTER 2654407 73

U5MB0033 15 OIL FILTER HEAD 3773A061 69

MAIN BEARING KIT U5MB0018A 13 OIL PUMP 4132F071 105

- U/S
OLIVE 33811114 125, 127
U5MB0018B 13
33812116 57
U5MB0018C 13
PIPE - BREATHER 4134K022 63
U5MB0033A 15
PIPE - FUEL INJ NO 3525A141 35
U5MB0033B 15 1 CYL

U5MB0033C 15 PIPE - FUEL INJ NO 3525A142 35

2 CYL
METRIC BOLT 3211C002 23
PIPE - FUEL INJ NO 3525A157 35
MOUNTING 2634A115 147 3 CYL

Page 162
 Parts Index

Description Part No. Page Description Part No. Page

PIPE - FUEL INJ NO 3525A144 35 2485A118 65

4 CYL
2485A124 65
PIPE - LOW 4127A097 125
PRESSURE FUEL 2487207 135

PIPE - OIL SUCTION 3575A063 59 2487A452 45

PIPE CLIP 2481D558 127 2487Y005 45, 47

2481D559 127 3212P008 11

PISTON AND RING 4115P521 17 3212V006 11

KIT
32141316 11
PISTON COOLING 2113A003 11
32186405 55
JET
32416117 25
PISTON RING KIT UPRK0003 17
3241A011 11
PISTON RING KIT - UPRK0003B 17
OVERSIZE 3241A012 11
UPRK0003D 17 3278A004 137
PLATE 3241A025 99 3278A006 25, 141
3611M009 109, 111, 3278A007 69
113
PUSHROD 31434307 29
36212132 45
RADIATOR 2485B280 143
PLUG 0650586 41
RADIATOR CAP 24850078 143
0650588 11, 25
REPAIR KIT - U7LW0172 81
0650594 11, 139 WATER PUMP
0650710 11 ROCKER ARM 4115R314 27
ASSEMBLY
2431131 43
4115R315 27
2431154 25, 55,
55, 153, ROCKER SHAFT 4115R612 27
153, 153 ASSEMBLY
2431A016 55 ROCKER SHAFT 4115R703 27
ASSY - MINOR
2485A104 27
ROCKER SHAFT 3174A015 27
2485A108 11
SPRING
2485A109 39
SCREW 0096803 49

Page 163
 Parts Index

Description Part No. Page Description Part No. Page

2151A001 61 2314J002 117, 131,

131, 147
2161A013 61
2314J004 45, 47,
2311D039 55 145
2311F055 145 2314J005 53, 121
2314C049 11, 103 2314J007 93
2314F001 11 2314J008 105, 145
2314F005 63 2314J011 99
2314F009 123 2314J012 93
2314H001 151, 151 2314J204 45, 47
2314H002 37, 101, 2314J603 45, 47
147, 151,
151, 151 2314J606 99

2314H003 55, 83, 97 2314K161 67

2314H004 31, 59, 2314K164 79

67, 85,
87, 93, 2314W009 33
117
2316A901 27
2314H005 79, 151
2316A902 27
2314H006 67, 97
32114145 27, 27
2314H012 79, 101
32166329 11
2314H015 55
3218J013 119
2314H023 55
SEAL - FRONT END 2418F437 97
2314H033 11, 71, OIL
107, 109,
SEAL - INJECTOR 26460064 33
111, 113
SEAL - O RING 2415715 55, 157
2314H034 69, 97
2415787 157
2314H050 107
2415A068 63
2314H052 93
2415A131 61
2314H102 45
2415H002 137
2314H743 79
2415H003 25, 141
2314H759 55

Page 164
 Parts Index

Description Part No. Page Description Part No. Page

2415H009 69 2313H238 89

2415H548 157 2313M101 133

2415H701 63 2313M105 133

2418F001 83 3211P013 55

2418F002 83 SUMP 3717E241 55

26420318 31, 157 SUPPORT BRACKET 36241123 63

SEAL - REOS 2418F704 23 3641A013 147

HOUSING
3812A131 145
SEAL - 2415H219 87, 155
THERMOSTAT TAPPET 3142U031 29
HOUSING
3142U991 29
SEAL - VALVE 2418M517 25
THERMOSTAT 2485C041 85
STEM
THERMOSTAT 4133L507 87
2418M519 25
ASSEMBLY
SEAL - WATER 2415H008 85, 155
THIMBLE 33142111 11
OUTLET
THRUST WASHER 3112X011 99
SEAL KIT U5MK1027 155
31137312 13, 15
SMALL END BUSH 3112A005 19, 21
31137322 13, 15
SOLENOID 26420472 31
31137551 13, 15
SPACER 0920465 93
31137561 13, 15
33115117 145
TIMING CASE 3716C561 97
36271052 133
TUBE ASSEMBLY 3577A125 57
SPRING 3174A017 61
VALVE 26510335 115
3175P003 63
VALVE COLLET 3142W004 25, 25
STARTER MOTOR 2873K621 51
VALVE GUIDE 3313A012 25, 25
2873K632 51
VALVE SEAT 3314A231 25
STARTER RING 31162121 49
INSERT
GEAR
3314A241 25
STAY 3641A012 147
VALVE SPRING 3174A016 25, 25
STUD 2313C078 51, 121

Page 165
 Parts Index

Description Part No. Page

WASHER 0920471 145

0920497 93, 93

2131A008 93

2131A507 123

2134A502 27

2411D007 127, 127

2411D008 31

2415D053 11, 103

24850081 143

33117127 49

33124118 145

3321A003 99

WATER PUMP KIT U5MW0194 79

U5MW0206 79

WOODRUFF KEY 0500012 13, 15, 29

Page 166