You are on page 1of 185

DGK123014 DGK123014

401246TWG2A 2007/11/21

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 170


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Cylinder Block, Liners & Main Bearing 11 Control Unit 35


Kit AFDD3171
ACDD3071

Control Unit 37
Crankshaft 13 AFDD3171
ACDD3071

Throttle & Stop Controls 39


Cylinder Head Assembly 15 AFDD3171
ACDD3071

Ignition Equipment 41
Cylinder Head Cover 17 AGDD3016
ACDD3071

Engine Identification Labels 43


Rocker Shaft Assembly 19 ALDD3002
ACDD3071

Flywheel Housing 45
Timing Gear & Camshaft 21 CDDD3023
ACDD3071

Flywheel & Starter Ring 47


Push Rods & Tappets 23 CDDD3023
ACDD3071

Starter Motor 49
Pistons & Rings 25 EDDD3011
ADDD3002

Starter Motor 51
Connecting Rods & Big End Bearings 27 EDDD3011
ADDD3002

Sump 53
Timing Case 29 GBDD3002
AEDD3013

Oil Strainer 55
Atomisers 31 GBDD3002
AFDD3171

Oil Pump 57
Throttle Linkages 33 GBDD3002
AFDD3171

Oil Cooler 61
JBDD3030

Page 5
Engine Breakdown

Section Page Section Page

Oil Cooler 63 Heat Exchanger & Connections 91


JBDD3030 LBDD3002

Oil Filter 65 Thermostat & Housing 93


JBDD3030 LDDD3009

Oil Filter 67 Inlet & Outlet Connections 95


JBDD3030 LDDD3009

Coolant Pipes & Connections 69 Inlet & Outlet Connections 97


JBDD3030 LDDD3009

Oil Cooler Mountings 71 Alternator 99


JBDD3030 NDDD3022

Oil Feed Pipes 73 Alternator Bracket & Fixings 101


JBDD3030 NDDD3022

Oil Feed Pipes 77 Alternator Bracket & Fixings 103


JBDD3030 NDDD3022

Oil Feed Pipes 79 Alternator Bracket & Fixings 105


JBDD3030 NDDD3022

Oil Feed Pipes 81 Turbocharger 107


JBDD3030 SBDD3090

Heatshield 83 Air Duct 109


JBDD3030 SBDD3090

Front End Drive Input 85 Leak-Off Pipes 111


KBDD3002 SBDD3090

Water Pump 87 Heatshield 113


LBDD3002 SBDD3090

Heat Exchanger & Connections 89 Feed Pipes 115


LBDD3002 SBDD3090

Page 6
Engine Breakdown

Section Page Section Page

Leak-Off Pipes 117 Pipework & Connections 143


SBDD3090 VBDD3041

Induction Manifold 119 Pipework & Connections 145


TBDD3030 VBDD3041

Air Charge Cooler 121 Pipework & Connections 147


TBDD3030 VBDD3041

Air Filter Assembly 123 Pipework & Connections 149


TDDD3033 VBDD3041

Air Duct 125 Immersion Heater 151


TDDD3033 WDDD3001

Exhaust Manifold 127 Cold Start System 153


UBDD3032 WDDD3001

Exhaust Manifold 129


UBDD3032

Exhaust Manifold 131


UBDD3032

Exhaust Manifold 133


UBDD3032

Exhaust Outlet 135


UDDD3046

Exhaust Outlet 137


UDDD3046

Exhaust Outlet 139


UDDD3046

Filter Head Assembly 141


VBDD3041

Page 7
Engine Breakdown

Section Page

Engine Mounts 155


ZCDD3001

Protection Switch 157


ZJDD3138

Protection Switch 159


ZJDD3138

Protection Switch 161


ZJDD3138

Protection Switch 163


ZJDD3138

Radiator & Guards 165


ZMDD3159

Radiator & Cowling 167


ZMDD3159

Pipework & Connections 169


ZMDD3159

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
Cylinder Block, Liners & Main Bearing Kit Plate B

ACDD3071

8
1
9
5
16
6

12
15 7
16

2
13 14
4 10

3
11

Page 10
Cylinder Block, Liners & Main Bearing Kit Plate B

ACDD3071

Item Part No. References Qty. Description Notes

1 12SE750E 1 CRANKCASE
2 7 BEARING CAP
3 503/250 14 BOLT
4 314137 14 CAPSCREW
5 354470 2 DOWEL
6 354473 2 DOWEL
7 642/25 1 PLUG
8 SE7E/2 12 LINER - SLIP FIT
9 576/167 24 SEAL - O RING
10 SEV574T P 7 MAIN BEARING KIT (A)
11 262/151 2 THRUST WASHER
12 374/1360 7 CAMSHAFT BUSH
13 012504 3 PLUG
14 012653 2 WASHER
15 576/218 60 SEAL - O RING
16 354500 24 DOWEL
Service Options
10 SEV574U J (-)0.010" 7 MAIN BEARING KIT - U/S (A)
10 SEV574V J (-)0.020" 7 MAIN BEARING KIT - U/S (A)

Footnotes

(A) SERVICED IN PAIRS

Page 11
Crankshaft Plate A

ACDD3071

2 7
9
5
4
6

8 3

Page 12
Crankshaft Plate A

ACDD3071

Item Part No. References Qty. Description Notes

1 12SE92L 1 CRANKSHAFT ASSEMBLY


2 F 12SE92L 1 CRANKSHAFT
3 SEV96C 1 CRANKSHAFT GEAR
4 F 12SE92L 6 WEIGHT
5 503/295 12 SCREW
6 354500 12 DOWEL
7 340/396 4 DOWEL
8 554/126 1 SEAL - FRONT END OIL
9 554/127 1 SEAL - REAR END OIL

Page 13
Cylinder Head Assembly Plate A

ACDD3071

10 22
8 9
7
14
6 21
15 21
13
4

23 2

16

11 12
17
24
19

3 20
18
5 5

Page 14
Cylinder Head Assembly Plate A

ACDD3071

Item Part No. References Qty. Description Notes

1 P/SEV1AK G 12 CYLINDER HEAD KIT - EXCH


2 F SEV1AK 1 CYLINDER HEAD
3 740/101 2 INSERT
4 392/42 4 GUIDE
5 SE7AB/14 4 INTAKE AND EXHAUST VALVE
6 365/472 4 VALVE SPRING
7 L7C/15 4 CAP
8 HW7B/18 8 VALVE COLLET
9 SE1/12 1 SLEEVE
10 576/139 1 SEAL - O RING
11 641/23 2 PLUG
12 642/25 10 PLUG
13 340/397 2 DOWEL
14 2121/1 1 STUD
15 316481 1 STUD
16 55/69 2 SPIROL PIN
17 2642/1 2 PLUG
18 740/106 2 INSERT
19 SE1B/39 12 RETAINER
20 SE2H 12 GASKET - CYLINDER HEAD
21 503/287 48 BOLT
22 2088/14 48 WASHER
23 576/237 12 SEAL - O RING
24 576/151 12 SEAL - O RING

Page 15
Cylinder Head Cover Plate A

ACDD3071

Page 16
Cylinder Head Cover Plate A

ACDD3071

Item Part No. References Qty. Description Notes

1 SE420L/1 12 CYLINDER HEAD COVER


2 SE478 12 SEAL - ROCKER BOX COVER
3 315056 48 SCREW
4 440/5 48 WASHER

Page 17
Rocker Shaft Assembly Plate A

ACDD3071

2 18

16
22 17
23
25 24
26 7 19 21
29
28 8
27 5 9 30

10
14
6
20
12
13

1
4

Page 18
Rocker Shaft Assembly Plate A

ACDD3071

Item Part No. References Qty. Description Notes

1 SE152A/1 12 ROCKER BOX


2 55/69 24 SPIROL PIN
3 319/148 12 NUT
4 SE152E/26 12 GASKET - ROCKER BOX
5 SE153A/2 12 PAD
6 SE483Q 12 LEVER
7 317012 12 NUT
8 318210 12 SPRING WASHER
9 318012 12 WASHER
10 318012 36 WASHER
11 SEV1520M 12 ROCKER SHAFT ASSEMBLY (A)
12 SE152A/24 2 BRIDGE PIECE
13 SE152/29 1 ADJUSTER
14 2510/100 1 LOCKNUT
15 SE152B/28 1 INSERT
16 SE152M 1 ROCKER ARM ASSEMBLY (B)
17 SE152A/5 1 ADJUSTER
18 2512/125 1 LOCKNUT
19 SE152N 1 ROCKER ARM ASSEMBLY (C)
20 SE152A/5 1 ADJUSTER
21 2512/125 1 LOCKNUT
22 SE152P 1 ROCKER SHAFT ASSY - MINOR
23 355902 1 PLUG
24 SEV152D 1 ROCKER ARM ASSEMBLY (D)
25 F SEV152D 1 ROCKER
26 SE152D/5 1 ADJUSTER
27 SE153B/3 1 END
28 355900 1 PLUG
29 319/146 1 LOCKNUT
30 314086 36 CAPSCREW

Footnotes

(A) INCLUDES ITEMS MARKED (E)


(B) EXHAUST
(C) INLET
(D) INJECTOR

Page 19
Timing Gear & Camshaft Plate A

ACDD3071

10
7
11 12
9 8

13

20
17
16 22 21
15 14 18 19
24

25
27
26
23

28
27

1
6 5
4 3

Page 20
Timing Gear & Camshaft Plate A

ACDD3071

Item Part No. References Qty. Description Notes

1 12SE100M 1 CAMSHAFT
2 SEV97C/1 1 CAMSHAFT GEAR
3 6SE60 1 THRUST PLATE
4 314074 2 CAPSCREW
5 340/398 1 DOWEL
6 2112/045 4 SCREW
7 SEV412A/5 1 SHAFT
8 F SEV412A/5 1 SHAFT
9 340/416 1 DOWEL
10 SEV659 1 IDLER GEAR (A)
11 374/1283 1 IDLER GEAR BUSH
12 F SEV659 1 IDLER GEAR
13 314078 2 CAPSCREW
14 334/280 1 PLATE
15 310068 2 BOLT
16 318210 2 SPRING WASHER
17 SEV412/5 1 SHAFT
18 F SEV412/5 1 SHAFT
19 340/416 1 DOWEL
20 SEV659G 1 IDLER GEAR (B)
21 F SEV659G 1 IDLER GEAR
22 374/1353 1 IDLER GEAR BUSH
23 314080 1 CAPSCREW
24 314083 3 CAPSCREW
25 334/280 1 PLATE
26 310067 1 BOLT
27 318012 1 WASHER
28 310069 1 BOLT
29 318210 2 SPRING WASHER

Footnotes

(A) A BANK
(B) B BANK

Page 21
Push Rods & Tappets Plate A

ACDD3071

13

9 2
10
12
8

11

7 6

Page 22
Push Rods & Tappets Plate A

ACDD3071

Item Part No. References Qty. Description Notes

1 SEV8L 6 CAM FOLLOWER


2 SEV8C/3 1 HOUSING
3 SEV8A/5 1 SHAFT
4 Y90/00014 2 CAM FOLLOWER (A)
5 Y95/00007 2 CAM FOLLOWER (B)
6 Y90/00015 2 CAM FOLLOWER (C)
7 352622 2 CLIP
8 354470 2 DOWEL
9 314076 24 CAPSCREW
10 318210 24 SPRING WASHER
11 SEV644C/1 6 GASKET
12 SEV153 24 PUSHROD
13 SEV153B 12 PUSHROD

Footnotes

(A) INLET
(B) INJECTOR
(C) EXHAUST

Page 23
Pistons & Rings Plate A

ADDD3002

Page 24
Pistons & Rings Plate A

ADDD3002

Item Part No. References Qty. Description Notes

1 SE901BA 12 PISTON AND RING KIT


2 F SE901BA 1 PISTON
3 SE89 1 GUDGEON PIN
4 496/29 2 CIRCLIP
5 359/552 1 PISTON RING KIT

Page 25
Connecting Rods & Big End Bearings Plate A

ADDD3002

1
4

2
7
8

3
6
5
9

Page 26
Connecting Rods & Big End Bearings Plate A

ADDD3002

Item Part No. References Qty. Description Notes

1 SEV91Q 12 CON ROD ASSEMBLY


2 F SEV91Q 1 ROD
3 F SEV91Q 1 CAP
4 SE91B/7 1 SMALL END BUSH
5 363/48 2 CON ROD BOLT
6 340/182 2 DOWEL
7 355902 2 PLUG
8 2400/006 1 PLUG
9 SE91AA/3M P 12 BIG END BEARING KIT (A)
Service Options
9 SE91AA3M010 J (-)0.010" 12 BIG END BRG KIT - U/S (A)
9 SE91AA3M020 J (-)0.020" 12 BIG END BRG KIT - U/S (A)

Footnotes

(A) SERVICED IN PAIRS

Page 27
Timing Case Plate A

AEDD3013

3
4 16
14 15
14 15

17 20
16
14 7
14 14 5 6 8
14 2
14

1 12

11 9 10
13
19
18

22
21

Page 28
Timing Case Plate A

AEDD3013

Item Part No. References Qty. Description Notes

1 SEV659C/5 1 TIMING CASE


2 SEV65F/1 1 BACKPLATE
3 SEV175B/32 1 GASKET - TIMING CASE
4 SEV659B/7 1 GASKET - TIMING CASE
5 312064 16 SETSCREW
6 318210 16 SPRING WASHER
7 312064 9 SETSCREW
8 318210 9 SPRING WASHER
9 334/297 1 BLANKING PLATE
10 331/266 1 GASKET
11 316477 3 STUD
12 317012 3 NUT
13 318210 3 SPRING WASHER
14 310067 7 BOLT
15 318210 7 SPRING WASHER
16 310068 4 BOLT
17 318210 2 SPRING WASHER
18 310072 2 BOLT
19 318210 2 SPRING WASHER
20 317012 2 NUT
21 312064 8 SETSCREW
22 318210 8 SPRING WASHER

Page 29
Atomisers Plate A

AFDD3171

8
7

1
3
4
5
6

Page 30
Atomisers Plate A

AFDD3171

Item Part No. References Qty. Description Notes

1 858/12 G 12 INJECTOR
2 F 858/12 1 HOLDER
3 726/60 1 INJECTOR NOZZLE
4 576/136 1 SEAL - O RING
5 576/137 1 SEAL - O RING
6 277/124 12 INJECTOR WASHER
7 SE1D/42 12 CLAMP
8 314098 12 CAPSCREW
Service Options
1 R/858/12 12 INJECTOR - EXCHANGE

Page 31
Throttle Linkages Plate A

AFDD3171

6
8
10
9

10 32
33 30
14 11
15 12
28
25
27
22 29 23
26
20 36
31 24
34 35
16 32
21 19 17
13 18 3
5
4

5 1
37

Page 32
Throttle Linkages Plate A

AFDD3171

Item Part No. References Qty. Description Notes

1 12SE483A 1 SHAFT (A)


2 12SE483/1 1 SHAFT
3 SEV108 3 BRACKET
4 SEV483B/4 6 LEVER
5 2303/024 8 SPIROL PIN
6 12SE483B 1 SHAFT (B)
7 12SE483/1 1 SHAFT
8 SEV108 3 BRACKET
9 SEV483B/4 6 LEVER
10 2303/024 7 SPIROL PIN
11 SEV483/6 2 HOUSING
12 278/390 2 GASKET
13 554/118 2 SEAL - O RING
14 310070 2 BOLT
15 318210 2 SPRING WASHER
16 30/826 2 SETSCREW
17 317009 2 NUT
18 312063 2 SETSCREW
19 318210 2 SPRING WASHER
20 SEV483A/4 2 LEVER
21 312042 2 SETSCREW
22 317009 2 NUT
23 314031 12 CAPSCREW
24 374/1285 12 SPACER
25 319/137 12 TURNBUCKLE
26 319/138 12 NUT
27 317008 12 NUT
28 296/30 12 BALL JOINT
29 126/13 12 SETSCREW
30 526/27 12 NUT
31 SEV483C/1 12 CONTROL ROD
32 010295 24 SCREW
33 526/27 12 NUT
34 312063 12 SETSCREW
35 318210 12 SPRING WASHER
36 296/37 12 BALL JOINT
37 2303/016 2 SPIROL PIN

Footnotes

(A) A BANK
(B) B BANK

Page 33
Control Unit Plate A

AFDD3171

1 2

8 5
4
6

8 12 9

7
17
15 11
14 10
13

16

Page 34
Control Unit Plate A

AFDD3171

Item Part No. References Qty. Description Notes

1 680/217 1 CONTROL BOX


2 39/54 2 LABEL
3 314047 4 SETSCREW
4 317009 4 NUT
5 318208 4 SPRING WASHER
6 664/1862 1 BRACKET
7 664/1861 1 BRACKET
8 743/122 6 MOUNTING
9 312038 4 SCREW
10 317009 4 NUT
11 318208 4 SPRING WASHER
12 312038 4 SCREW
13 317009 4 NUT
14 318208 4 SPRING WASHER
15 664/1860 1 PLATE
16 664/1859 1 PLATE
17 680/124 1 PICKUP

Page 35
Control Unit Plate B

AFDD3171

Page 36
Control Unit Plate B

AFDD3171

Item Part No. References Qty. Description Notes

1 697/162 1 WIRING HARNESS

Page 37
Throttle & Stop Controls Plate A

AFDD3171

18

25 26
20 28 18
27
29
23 19
22 21
30
12
31
33 34
32

14 16
24 15

1
13
17

11 3
10
2
6
5
7 8 9

Page 38
Throttle & Stop Controls Plate A

AFDD3171

Item Part No. References Qty. Description Notes

1 680/102 G 1 ACTUATOR
2 SEV188D/37 1 MOUNTING PLATE
3 494/130 1 GASKET
4 SEV188C/37 1 SUPPORT
5 SEV188B/37 1 SUPPORT
6 316479 2 STUD
7 317012 6 NUT
8 318210 6 SPRING WASHER
9 316482 4 STUD
10 314060 4 CAPSCREW
11 318209 4 SPRING WASHER
12 SEV188C/40 1 LEVER
13 374/1431 1 THROTTLE LEVER BUSH
14 SEV188T/40 1 LEVER
15 312064 1 SETSCREW
16 2086/010 1 SPRING WASHER
17 SEV188C/40 1 LEVER
18 317011 2 METRIC NUT
19 312042 1 SETSCREW
20 317409 1 NUT
21 537/138 1 STUD
22 318012 1 WASHER
23 317412 1 NUT
24 312042 2 SETSCREW
25 317409 2 NUT
26 374/1385 2 DISTANCE PIECE
27 480/1180 2 ROD
28 319/142 2 NUT
29 317009 6 NUT
30 319/141 2 ADJUSTING NUT
31 480/1179 2 ROD
32 296/38 4 END
33 312039 3 SETSCREW
34 310022 1 METRIC BOLT
Service Options
1 R/680/102 1 ACTUATOR

Page 39
Ignition Equipment Plate A

AGDD3016

Page 40
Ignition Equipment Plate A

AGDD3016

Item Part No. References Qty. Description Notes

1 680/200 1 CONNECTOR

Page 41
Engine Identification Labels Plate A

ALDD3002

5
9

1
2

Page 42
Engine Identification Labels Plate A

ALDD3002

Item Part No. References Qty. Description Notes

1 930/31 1 PLATE
2 533/1 4 RIVET
3 39/41 1 LABEL
4 39/48 1 LABEL
5 39/57 1 LABEL
6 930/33 1 TIE
7 930/34 1 LABEL
8 SE49CJ 1 NAMEPLATE
9 39/50 1 LABEL

Page 43
Flywheel Housing Plate A

CDDD3023

1
4 3
10

2
7
8 6 9

Page 44
Flywheel Housing Plate A

CDDD3023

Item Part No. References Qty. Description Notes

1 SEV258J/1 1 FLYWHEEL HOUSING


2 471/51 1 PLUG
3 310063 17 BOLT
4 318210 17 SPRING WASHER
5 2116/060 5 BOLT
6 334/246 2 PLATE
7 312098 6 SETSCREW
8 318213 6 SPRING WASHER
9 340/325 2 POINTER
10 SEV390A 1 GASKET

Page 45
Flywheel & Starter Ring Plate A

CDDD3023

3 2

Page 46
Flywheel & Starter Ring Plate A

CDDD3023

Item Part No. References Qty. Description Notes

1 SEV251J 1 FLYWHEEL ASSEMBLY


2 F SEV251J 1 FLYWHEEL
3 QV251C/2 1 STARTER RING GEAR
4 2116/060 5 BOLT

Page 47
Starter Motor Plate A

EDDD3011

2
3

Page 48
Starter Motor Plate A

EDDD3011

Item Part No. References Qty. Description Notes

1 701/134 G 2 STARTER MOTOR


2 Y97/00006 1 DRIVE KIT
3 Y98/00031 1 BRUSH KIT
Service Options
1 R/701/134 2 STARTER MOTOR - EXCHANGE

Page 49
Starter Motor Plate B

EDDD3011

16 17 3
1
2
10

11

12
15
6
13
8 14
4
5
7

Page 50
Starter Motor Plate B

EDDD3011

Item Part No. References Qty. Description Notes

1 701/134 G 2 STARTER MOTOR


2 2121/6 3 STUD
3 2088/1 3 WASHER
4 589/86 1 SOLENOID
5 312038 2 SCREW
6 317009 2 NUT
7 318009 2 WASHER
8 318208 2 SPRING WASHER
9 664/1880 1 BRACKET
10 696/2 2 RUBBER BOOT
11 696/3 2 RUBBER BOOT
12 696/4 6 COVER
13 696/5 2 COVER
14 310059 2 BOLT
15 318210 2 SPRING WASHER
16 317013 3 NUT
17 318211 3 SPRING WASHER
Service Options
1 R/701/134 2 STARTER MOTOR - EXCHANGE

Page 51
Sump Plate A

GBDD3002

33

7
32
31 21
20
24
25
14 23
10 15
22
11
3
4
8
9 17

29
27
25 26
30
27

12
6 9 8 13
5
28
1
9 8

18 16
19

Page 52
Sump Plate A

GBDD3002

Item Part No. References Qty. Description Notes

1 12SE50G/13 1 SUMP
2 SEV112B 1 STRAINER
3 312062 3 SETSCREW
4 2086/010 4 SPRING WASHER
5 310059 42 BOLT
6 318210 42 SPRING WASHER
7 12SE70A 1 GASKET - SUMP
8 012504 4 PLUG
9 012653 4 WASHER
10 335/8 1 PLUG
11 012652 1 WASHER
12 012506 2 PLUG
13 276/241 2 WASHER
14 012505 2 PLUG
15 012654 2 WASHER
16 SEV120F/30 1 SUCTION PIPE
17 310064 2 BOLT
18 318210 2 SPRING WASHER
19 347/518 2 SPACER
20 310060 2 BOLT
21 318210 2 SPRING WASHER
22 576/189 1 SEAL - O RING
23 SEV120J/30 1 PIPE
24 SEV120/30 1 PIPE
25 576/189 2 SEAL - O RING
26 310060 2 BOLT
27 318210 2 SPRING WASHER
28 335/272 1 PLUG
29 576/198 2 SEAL - O RING
30 374/1317 42 DISTANCE PIECE
31 012507 1 PLUG
32 2277/042 1 WASHER
33 SEV123E 1 DIPSTICK

Page 53
Oil Strainer Plate A

GBDD3002

11
15 14
28 12
9
13
27

33 32
26 10 8
3
6
25 2 7
29
24
1
5
4
30 23
31

22

23

20
18 16 19 21

Page 54
Oil Strainer Plate A

GBDD3002

Item Part No. References Qty. Description Notes

1 SE122/1 2 BODY
2 SE122B/1 2 SUPPORT BRACKET
3 312064 8 SETSCREW
4 317012 8 NUT
5 2086/010 8 SPRING WASHER
6 522/37 4 STRAINER
7 55/61 2 DOWEL
8 331/275 2 GASKET
9 SE122AC/1 2 LID
10 316463 2 STUD
11 317505 2 WING NUT
12 318209 2 SPRING WASHER
13 318011 2 WASHER
14 892/32 2 PIPE - BREATHER
15 525/19M 6 HOSE CLIP
16 SE122X/1 1 ELBOW (A)
16 SE122W/1 1 ELBOW (B)
18 331/266 2 GASKET
19 316478 6 STUD
20 317012 6 NUT
21 2086/010 6 SPRING WASHER
22 892/38 2 HOSE - BREATHER
23 525/57M 6 HOSE CLIP
24 316478 5 STUD
25 317012 5 NUT
26 282/315 1 GASKET - OIL FILLER
27 SEV110B/1 1 OIL FILLER TUBE
28 JV110A/2 1 OIL FILLER CAP
29 318210 5 SPRING WASHER
30 SEV50X/30 1 INSPECTION COVER
31 282/299 1 GASKET
32 312064 4 SETSCREW
33 318210 4 SPRING WASHER

Footnotes

(A) A BANK
(B) B BANK

Page 55
Oil Pump Plate A

GBDD3002

51 52
50
55 56 57
54
53

32
3
33 40 58
41 8
31 39 10
38 37 48 11
9 43
5
46 49 21
35 36 34 30 6
23 22
29

26 41
13 42 12 4
27 28 24 25 18
20 17
19

7
2
44 14
3

15
46 47 45

16

Page 56
Oil Pump Plate A

GBDD3002

Item Part No. References Qty. Description Notes

1 SEV116S 1 OIL PUMP


2 SEV116D/1 1 BODY
3 374/1226 2 BUSH
4 SEV116E/13 1 SHAFT
5 506/485 1 KEY
6 353324 1 KEY
7 SE116B/32 1 ROTOR
8 SE116T/1 1 COVER
9 641/27 1 PLUG
10 354470 1 DOWEL
11 SE116C/5 1 GASKET
12 2121/7 2 STUD
13 317012 4 NUT
14 SEV116/15 1 OIL PUMP GEAR
15 88/590 1 WASHER
16 2530/200 1 NUT
17 418/182 1 BLANKING PLATE
18 278/379 1 GASKET
19 312050 2 SETSCREW
20 318209 2 SPRING WASHER
21 SE125B/9 1 PLUNGER
22 365/534 1 SPRING
23 SE125/10 1 CAP
24 418/154 1 FLANGE
25 278/391 1 GASKET
26 576/172 1 SEAL - O RING
27 312053 1 BOLT
28 317011 1 METRIC NUT
29 312050 1 SETSCREW
30 318209 1 SPRING WASHER
31 554/101 1 SEAL - OIL
32 SE597J 1 LIFT PUMP
33 SE597C/7 1 GASKET - LIFT PUMP
34 316459 2 STUD
35 317011 2 METRIC NUT
36 318209 2 SPRING WASHER
37 314446 2 GRUB SCREW
38 SE266C 1 COUPLING
39 SE116/31 1 CARRIER
40 310068 2 BOLT
41 318210 4 SPRING WASHER
42 318012 4 WASHER
43 506/508 1 KEY
44 SEV116C/26 1 GASKET - OIL PUMP
45 316496 2 STUD
46 317012 4 NUT
47 318210 4 SPRING WASHER
48 2121/8 2 STUD

Page 57
Oil Pump Plate A

GBDD3002

51 52
50
55 56 57
54
53

32
3
33 40 58
41 8
31 39 10
38 37 48 11
9 43
5
46 49 21
35 36 34 30 6
23 22
29

26 41
13 42 12 4
27 28 24 25 18
20 17
19

7
2
44 14
3

15
46 47 45

16

Page 58
Oil Pump Plate A

GBDD3002

Item Part No. References Qty. Description Notes

49 2086/010 2 SPRING WASHER


50 SEV121E/50 11 JET
51 576/174 12 SEAL - O RING
52 576/173 12 SEAL - O RING
53 312062 12 SETSCREW
54 318210 12 SPRING WASHER
55 SEV121H/50 1 JET
56 SEV121/50 1 JET
57 282/300 1 GASKET
58 312063 2 SETSCREW

Page 59
Oil Cooler Plate A

JBDD3030

14 15 11
2

4
10
8
16
17

13
15
12
9
10
3
7 5
10 6

Page 60
Oil Cooler Plate A

JBDD3030

Item Part No. References Qty. Description Notes

1 582/137 1 OIL COOLER


2 6SE445A/12 1 BODY
3 283/111 1 GASKET - OIL COOLER
4 SE445B/1 1 COVER
5 283/108 1 GASKET - OIL COOLER
6 312067 4 SETSCREW
7 SE445E/2 1 TUBESTACK
8 310193 1 BOLT
9 310070 2 BOLT
10 2086/010 7 SPRING WASHER
11 SE445C/1 1 COVER
12 576/184 1 SEAL - O RING
13 312067 5 SETSCREW
14 312065 2 SETSCREW
15 2086/010 7 SPRING WASHER
16 530/19 1 TAP
17 012652 2 WASHER

Page 61
Oil Cooler Plate B

JBDD3030

14 15 11
2

4
10
8
16

13
15
12
9
10
3
7 5
10 6

Page 62
Oil Cooler Plate B

JBDD3030

Item Part No. References Qty. Description Notes

1 582/139 G 1 OIL COOLER


2 6SE445A/12 1 BODY
3 283/111 1 GASKET - OIL COOLER
4 SE445B/1 1 COVER
5 283/108 1 GASKET - OIL COOLER
6 312067 9 SETSCREW
7 SE445E/2 1 TUBESTACK
8 310193 1 BOLT
9 310070 2 BOLT
10 2086/010 12 SPRING WASHER
11 SE445C/1 1 COVER
12 576/184 1 SEAL - O RING
13 312065 2 SETSCREW
14 2086/010 2 SPRING WASHER
15 530/19 1 TAP
16 012652 1 WASHER
Service Options
1 R/582/139 1 OIL COOLER

Page 63
Oil Filter Plate A

JBDD3030

11

2
1

4
3
12

10
9 5
7 8

Page 64
Oil Filter Plate A

JBDD3030

Item Part No. References Qty. Description Notes

1 SEV111C/23 1 OIL FILTER HEAD


2 SEV111A/36 1 GASKET - OIL FILLER
3 312068 11 SETSCREW
4 2086/010 11 SPRING WASHER
5 535/203 3 ADAPTOR
6 SE111B 3 OIL FILTER
7 335/29 1 PLUG
8 012651 1 WASHER
9 335/8 1 PLUG
10 012652 1 WASHER
11 SEV111A/23 1 HEAD
12 418/183 1 BLANKING PLATE

Page 65
Oil Filter Plate B

JBDD3030

11

2
1

4
3
12

10
9 5
7 8 13

Page 66
Oil Filter Plate B

JBDD3030

Item Part No. References Qty. Description Notes

1 SEV111C/23 1 OIL FILTER HEAD


2 SEV111A/36 1 GASKET - OIL FILLER
3 312068 11 SETSCREW
4 2086/010 11 SPRING WASHER
5 535/203 3 ADAPTOR
6 SE111B 3 OIL FILTER
7 335/29 1 PLUG
8 012651 1 WASHER
9 335/8 1 PLUG
10 012652 1 WASHER
11 SEV111A/23 1 HEAD
12 418/183 1 BLANKING PLATE
13 318210 2 SPRING WASHER

Page 67
Coolant Pipes & Connections Plate A

JBDD3030

29
28

16 18
15
19 17

20
21
26 22
27 24
25 23 16
12
11
3
13

14 4

1
8 7 5
10 9 6
2

Page 68
Coolant Pipes & Connections Plate A

JBDD3030

Item Part No. References Qty. Description Notes

1 SEV14N/12 1 WATER PIPE (A)


2 283/107 2 GASKET - WATER CONNECTION
3 312064 8 SETSCREW
4 2086/010 8 SPRING WASHER
5 SEV14P/12 1 WATER PIPE (B)
6 SEV14/12 2 ELBOW
7 341/180 2 GASKET - WATER CONNECTION
8 312066 8 SETSCREW
9 317012 8 NUT
10 2086/010 8 SPRING WASHER
11 SEV14A/12 2 ELBOW
12 343/162 2 PLUG
13 312064 8 SETSCREW
14 2086/010 8 SPRING WASHER
15 SEV14M/12 2 WATER PIPE
16 341/180 8 GASKET - WATER CONNECTION
17 SEV14A/12 2 ELBOW
18 335/29 2 PLUG
19 012651 2 WASHER
20 312064 8 SETSCREW
21 2086/010 8 SPRING WASHER
22 312066 8 SETSCREW
23 317012 8 NUT
24 2086/010 8 SPRING WASHER
25 641/16 2 PLUG
26 419/419N 2 HOSE
27 525/27M 4 HOSE CLIP
28 504/707 2 PLATE
29 312064 8 SETSCREW

Footnotes

(A) A BANK
(B) B BANK

Page 69
Oil Cooler Mountings Plate A

JBDD3030

1 2

3
1

4
3

Page 70
Oil Cooler Mountings Plate A

JBDD3030

Item Part No. References Qty. Description Notes

1 12SE445B/11 1 SUPPORT BRACKET


2 SEV50S/30 1 CRANKCASE DOOR
3 318210 28 SPRING WASHER
4 312064 16 SETSCREW

Page 71
Oil Feed Pipes Plate A

JBDD3030

3
1
4 41
43 37
36 33
22 23 7 44 42 34
2 39
25 35 30
24 6 40
38
24 9 5 47
25 46 32 50
8 10 26 31
23 16 29 27 49
17 15 28
45 48
6
27
19 51
18 14
21 12
20 11 13 14
55
56
53
54

52

Page 72
Oil Feed Pipes Plate A

JBDD3030

Item Part No. References Qty. Description Notes

1 8SE120/1 1 OIL PIPE


2 576/181 2 SEAL - O RING
3 312064 2 SETSCREW
4 2086/010 2 SPRING WASHER
5 SEV120D/1 1 OIL PIPE
6 576/175 1 SEAL - O RING
7 312066 2 SETSCREW
8 317412 2 NUT
9 2086/010 2 SPRING WASHER
10 312066 2 SETSCREW
11 317412 2 NUT
12 2086/010 2 SPRING WASHER
13 SEV120F/1 1 OIL PIPE
14 278/376 3 GASKET
15 316487 2 STUD
16 317012 2 NUT
17 2086/010 2 SPRING WASHER
18 418/175 1 FLANGE
19 278/386 1 GASKET
20 312063 2 SETSCREW
21 318210 2 SPRING WASHER
22 SEV120C/1 1 OIL PIPE
23 576/173 2 SEAL - O RING
24 312064 4 SETSCREW
25 2086/010 4 SPRING WASHER
26 SEV120B/1 1 PIPE
27 576/173 1 SEAL - O RING
28 314060 4 CAPSCREW
29 318209 4 SPRING WASHER
30 SEV120BU/19 1 OIL PIPE
31 576/173 1 SEAL - O RING
32 576/176 1 SEAL - O RING
33 314060 4 CAPSCREW
34 318209 4 SPRING WASHER
35 641/28 2 PLUG
36 274/253 1 UNION
37 2277/042 1 WASHER
38 SEV120BW/19 1 BODY
39 343/162 1 PLUG
40 576/181 1 SEAL - O RING
41 314075 2 CAPSCREW
42 318209 2 SPRING WASHER
43 274/253 1 UNION
44 2277/042 1 WASHER
45 789/590 1 OIL PIPE
46 271/365 1 UNION
47 036616 1 WASHER
48 860/296 1 RELIEF VALVE

Page 73
Oil Feed Pipes Plate A

JBDD3030

3
1
4 41
43 37
36 33
22 23 7 44 42 34
2 39
25 35 30
24 6 40
38
24 9 5 47
25 46 32 50
8 10 26 31
23 16 29 27 49
17 15 28
45 48
6
27
19 51
18 14
21 12
20 11 13 14
55
56
53
54

52

Page 74
Oil Feed Pipes Plate A

JBDD3030

Item Part No. References Qty. Description Notes

49 504/753 1 DOOR
50 282/299 1 GASKET
51 316478 2 STUD
52 SEV120D/19 1 PIPE
53 278/392 1 GASKET
54 312067 2 SETSCREW
55 317012 2 NUT
56 2086/010 2 SPRING WASHER

Page 75
Oil Feed Pipes Plate B

JBDD3030

3
1
4

23 7
22
25 2
24 6
24 9 5
25 8 10 26
23 16 27
17 15
6
19 27

18
14
21 12 32
20 11 13 33
14
31
29 37
38
36 40
30
35
34 39 41

43
28 42

Page 76
Oil Feed Pipes Plate B

JBDD3030

Item Part No. References Qty. Description Notes

1 8SE120/1 1 OIL PIPE


2 576/181 2 SEAL - O RING
3 312064 2 SETSCREW
4 2086/010 2 SPRING WASHER
5 SEV120E/1 1 PIPE
6 576/175 1 SEAL - O RING
7 312066 2 SETSCREW
8 317412 2 NUT
9 2086/010 2 SPRING WASHER
10 312066 2 SETSCREW
11 317412 2 NUT
12 2086/010 2 SPRING WASHER
13 SEV120F/1 1 OIL PIPE
14 278/376 3 GASKET
15 316487 2 STUD
16 317012 2 NUT
17 2086/010 2 SPRING WASHER
18 418/175 1 FLANGE
19 278/368 1 GASKET
20 312063 2 SETSCREW
21 318210 2 SPRING WASHER
22 SEV120C/1 1 OIL PIPE
23 576/173 2 SEAL - O RING
24 312064 4 SETSCREW
25 2086/010 4 SPRING WASHER
26 SEV120B/1 1 PIPE
27 576/173 1 SEAL - O RING
28 SEV120BN/19 1 PIPE
29 SEV120CE/19 1 BLOCK
30 641/28 1 PLUG
31 576/175 2 SEAL - O RING
32 312064 2 SETSCREW
33 2086/010 2 SPRING WASHER
34 576/181 2 SEAL - O RING
35 310069 2 BOLT
36 2086/010 2 SPRING WASHER
37 337/611 2 PLATE
38 576/217 2 SEAL - O RING
39 310059 2 BOLT
40 2086/010 2 SPRING WASHER
41 551/752 1 CLAMP
42 312068 1 SETSCREW
43 2086/010 2 SPRING WASHER

Page 77
Oil Feed Pipes Plate C

JBDD3030

7
11 6
6
11
6
4 8 11
11 5
6
7

9
2 3

10

Page 78
Oil Feed Pipes Plate C

JBDD3030

Item Part No. References Qty. Description Notes

1 599/44 1 UNION
2 SEV120BR/19 1 OIL PIPE
3 417/57 1 SLEEVE
4 590S/348 1 TEE
5 SEV120J/19 1 PIPE
6 SEV120K/19 4 PIPE
7 590S/347 2 ELBOW
8 SEV120L/19 1 PIPE
9 SEV121F/50 6 JET
10 590S/347 1 ELBOW
11 599/190 4 TEE

Page 79
Oil Feed Pipes Plate D

JBDD3030

6 75 4

4
11 1

12
10
9

Page 80
Oil Feed Pipes Plate D

JBDD3030

Item Part No. References Qty. Description Notes

1 12SE120N/35 1 OIL PIPE (A)


1 12SE120T/35 1 PIPE - OIL
3 6SE120U/35 12 OIL PIPE
4 599/42 24 UNION
5 551/719 12 CLIP
6 312061 12 SETSCREW
7 318210 12 SPRING WASHER
8 551/717 2 CLIP
9 310069 2 BOLT
10 318210 2 SPRING WASHER
11 551/717 1 CLIP
12 310060 1 BOLT

Footnotes

(A) A BANK

Page 81
Heatshield Plate A

JBDD3030

3
4
1

Page 82
Heatshield Plate A

JBDD3030

Item Part No. References Qty. Description Notes

1 SEV661D 2 HEATSHIELD
2 312048 14 SCREW
3 318011 14 WASHER
4 318209 14 SPRING WASHER

Page 83
Front End Drive Input Plate A

KBDD3002

Page 84
Front End Drive Input Plate A

KBDD3002

Item Part No. References Qty. Description Notes

1 921/48 2 DAMPER
2 12SE92/10 1 ADAPTOR
3 2116/050 8 BOLT
4 SEV92/19 1 RETAINING PLATE
5 2116/050 3 BOLT

Page 85
Water Pump Plate A

LBDD3002

22

23 24
21

1
12
13

17
7
4 6
3
5
19
2

18

18
9
19
20

16 15 25
10 14
11 8
14 11

Page 86
Water Pump Plate A

LBDD3002

Item Part No. References Qty. Description Notes

1 SE145AY 2 WATER PUMP KIT


2 SE145C/1 1 BODY
3 SE145B/12 1 SEAL - WATER PUMP
4 554/115 1 SEAL - OIL
5 SE145F/10 1 IMPELLER
6 SE145C/39 1 COUNTER FACE
7 SE145F/9 1 SHAFT
8 374/1227 1 SPACER
9 420/123 2 SHIM
10 521/59 1 CIRCLIP
11 263/7 2 BALL BEARING
12 SE145E/27 1 HOUSING
13 576/128 1 SEAL - O RING
14 374/1281 2 SNAP RING
15 88/562 1 WASHER
16 2524/200 1 NUT
17 506/485 1 KEY
18 310070 2 BOLT
19 317012 2 NUT
20 641/26 1 PLUG
21 SEV116/15 1 OIL PUMP GEAR
22 SEV145A/42 2 GASKET - WATER PUMP
23 310079 3 BOLT
24 2086/010 7 SPRING WASHER
25 SE145BC 2 REPAIR KIT - WATER PUMP

Page 87
Heat Exchanger & Connections Plate A

LBDD3002

15 16 7
11 9
14 13 8 5
12 10
6 2

18 1 4
3

17 21
22
20 19

Page 88
Heat Exchanger & Connections Plate A

LBDD3002

Item Part No. References Qty. Description Notes

1 SEV14K/12 1 WATER PIPE (A)


2 283/106 2 GASKET - WATER CONNECTION
3 312064 8 SETSCREW
4 2086/010 8 SPRING WASHER
5 SEV14H/12 1 ELBOW
6 352383 1 SEAL - O RING
7 310069 1 BOLT
8 2086/010 1 SPRING WASHER
9 312065 1 SETSCREW
10 2086/010 1 SPRING WASHER
11 SEV14F/12 1 PIPE (A)
12 352383 1 SEAL - O RING
13 312065 2 SETSCREW
14 2086/010 2 SPRING WASHER
15 419/419N 1 HOSE
16 525/27M 2 HOSE CLIP
17 SEV14D/12 1 PIPE (A)
18 341/188 1 GASKET - WATER CONNECTION
19 312064 4 SETSCREW
20 2086/010 4 SPRING WASHER
21 419/419N 1 HOSE
22 525/27M 2 HOSE CLIP

Footnotes

(A) A BANK

Page 89
Heat Exchanger & Connections Plate B

LBDD3002

15 16 7
11 9
14 13 8 5
12 10
6 2

18 1 4
3

17 21
22
20 19

Page 90
Heat Exchanger & Connections Plate B

LBDD3002

Item Part No. References Qty. Description Notes

1 SEV14L/12 1 WATER PIPE (A)


2 283/106 2 GASKET - WATER CONNECTION
3 312064 8 SETSCREW
4 2086/010 8 SPRING WASHER
5 SEV14H/12 1 ELBOW
6 352383 1 SEAL - O RING
7 310069 1 BOLT
8 2086/010 1 SPRING WASHER
9 312065 1 SETSCREW
10 2086/010 1 SPRING WASHER
11 SEV14G/12 1 PIPE (A)
12 352383 1 SEAL - O RING
13 312065 2 SETSCREW
14 2086/010 2 SPRING WASHER
15 419/419N 1 HOSE
16 525/27M 2 HOSE CLIP
17 SEV14E/12 1 PIPE (A)
18 341/188 1 GASKET - WATER CONNECTION
19 312064 4 SETSCREW
20 2086/010 4 SPRING WASHER
21 419/419N 1 HOSE
22 525/27M 2 HOSE CLIP

Footnotes

(A) B BANK

Page 91
Thermostat & Housing Plate A

LDDD3009

1
18
19
9
16 10
8
14 15 12 17
41 3
40
5
11
13
39 2
38 4 3
30 6
31 29 21 7
35
37 24
36 27 20
28 33 34 26 23
22
25
26

26
25
26

Page 92
Thermostat & Housing Plate A

LDDD3009

Item Part No. References Qty. Description Notes

1 SE573U 2 THERMOSTAT ASSEMBLY (A)


2 SE573M/2 1 THERMOSTAT BODY
3 641/26 2 PLUG
4 641/27 2 PLUG
5 SE573/1 2 THERMOSTAT
6 SE573C/3 2 GASKET - THERMOSTAT HSG
7 SE573N/2 2 COVER
8 316480 12 STUD
9 317012 12 NUT
10 2086/010 12 SPRING WASHER
11 511/6 1 WASHER
12 30/810 2 BOLT
13 88/575 2 WASHER
14 641/26 2 PLUG
15 641/27 4 PLUG
16 316481 4 STUD
17 576/199 2 SEAL - WATER OUTLET
18 317012 4 NUT
19 2086/010 4 SPRING WASHER
20 SEV577 1 PIPE
21 576/199 2 SEAL - WATER OUTLET
22 317012 4 NUT
23 318210 4 SPRING WASHER
24 318012 4 WASHER
25 419/351N 2 HOSE
26 525/57M 4 HOSE CLIP
27 SEV577A 1 PIPE (B)
28 SEV573A/9 1 BRACKET (B)
29 SEV573B/9 1 BRACKET (C)
30 312076 4 SETSCREW
31 318211 4 SPRING WASHER
32 SEV573F/9 1 BRACKET (B)
33 SEV573G/9 1 BRACKET (C)
34 310059 4 BOLT
35 317012 4 NUT
36 318210 4 SPRING WASHER
37 318012 4 WASHER
38 SEV14AB/4 1 WATER PIPE
39 SEV14AA/4 1 WATER PIPE
40 312066 6 SETSCREW
41 2086/010 6 SPRING WASHER

Footnotes

(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART


(B) A BANK
(C) B BANK

Page 93
Inlet & Outlet Connections Plate A

LDDD3009

9 10
6 7
1
8
45
2 3 13 12
1

2
14 11

Page 94
Inlet & Outlet Connections Plate A

LDDD3009

Item Part No. References Qty. Description Notes

1 SEV14AC/4 6 RAIL
2 576/205 9 SEAL - O RING
3 312066 20 SETSCREW
4 317012 20 NUT
5 2086/010 20 SPRING WASHER
6 418/180 3 FLANGE
7 278/382 3 GASKET - BLANKING PLATE
8 312066 6 SETSCREW
9 317012 6 NUT
10 318012 4 WASHER
11 278/399 16 GASKET
12 310067 16 BOLT
13 310064 16 BOLT
14 2086/010 16 SPRING WASHER
15 471/55 2 PLUG
16 471/42 2 PLUG

Page 95
Inlet & Outlet Connections Plate B

LDDD3009

3
4

Page 96
Inlet & Outlet Connections Plate B

LDDD3009

Item Part No. References Qty. Description Notes

1 12SE661AJ 2 HEATSHIELD
2 310064 3 BOLT
3 318210 3 SPRING WASHER
4 310067 3 BOLT
5 2086/010 3 SPRING WASHER

Page 97
Alternator Plate A

NDDD3022

Page 98
Alternator Plate A

NDDD3022

Item Part No. References Qty. Description Notes

1 702/186 G 1 ALTERNATOR (A)


2 836/8 1 RESISTOR
Service Options
1 R/702/186 1 ALTERNATOR (A)

Footnotes

(A) NO SERVICED PARTS

Page 99
Alternator Bracket & Fixings Plate A

NDDD3022

4 6
26 7
25
1

9
8

5 11 12 10
3
24
23

22 13
14
16
18 15

19

21 17

20

Page 100
Alternator Bracket & Fixings Plate A

NDDD3022

Item Part No. References Qty. Description Notes

1 541/398 1 TIMING BELT


2 SE103C 1 ALTERNATOR PULLEY
3 644/16 1 BUSH
4 SEV103 1 HUB
5 374/1280 1 COLLAR
6 SEV323D/3 1 GUARD
7 664/1544 1 LINK
8 312038 1 SCREW
9 318009 1 WASHER
10 UFB106/14S 1 BOLT
11 N633P/3 1 NUT
12 85/3 1 SPRING WASHER
13 664/1482 1 BRACKET
14 316478 2 STUD
15 317012 2 NUT
16 318210 2 SPRING WASHER
17 UFB107/36S 1 BOLT
18 N633P/4 1 UNF NUT
19 782/96 1 PRESSURE SWITCH
20 471/28 1 GAITER
21 535/79 1 ADAPTOR
22 SEV323S/3 1 GUARD
23 312037 3 SETSCREW
24 318208 3 SPRING WASHER
25 SEV116/6 1 HOUSING
26 278/396 1 GASKET

Page 101
Alternator Bracket & Fixings Plate B

NDDD3022

4
5

Page 102
Alternator Bracket & Fixings Plate B

NDDD3022

Item Part No. References Qty. Description Notes

1 SEV116/6 1 HOUSING
2 278/396 1 GASKET
3 554/117 1 SEAL - O RING
4 318209 2 SPRING WASHER
5 312050 2 SETSCREW

Page 103
Alternator Bracket & Fixings Plate C

NDDD3022

Page 104
Alternator Bracket & Fixings Plate C

NDDD3022

Item Part No. References Qty. Description Notes

1 782/175 1 PRESSURE SWITCH

Page 105
Turbocharger Plate A

SBDD3090

1
1

Page 106
Turbocharger Plate A

SBDD3090

Item Part No. References Qty. Description Notes

1 SE652CN 4 TURBOCHARGER
2 283/112 4 GASKET - TURBOCHARGER
3 576/148 4 SEAL - O RING
4 SEV652E/5 4 GLAND

Page 107
Air Duct Plate A

SBDD3090

28
1

8 29
4
2
9 3
10
11
30
7
6
12 31

13 32

14
17 33

15
34
19
16 18
35

20
23
24
22
21 25
36

27 37
26

Page 108
Air Duct Plate A

SBDD3090

Item Part No. References Qty. Description Notes

1 SEV651AU/4 1 AIR PIPE


2 331/284 1 GASKET - AIR PIPE
3 SEV651BK/6 1 BRACKET
4 SEV651BL/6 1 BRACKET
5 312066 8 SETSCREW
6 317012 8 NUT
7 318210 8 SPRING WASHER
8 312068 4 SETSCREW
9 318210 4 SPRING WASHER
10 317012 4 NUT
11 SEV651DX/4 1 PIPE - AIR
12 525/65 1 HOSE CLIP
13 525/65 1 HOSE CLIP
14 419/716 1 HOSE
15 525/65 1 HOSE CLIP
16 525/65 1 HOSE CLIP
17 458/326 4 BRACKET
18 312061 8 SETSCREW
19 318210 8 SPRING WASHER
20 SEV651DW/4 1 PIPE - AIR
21 331/265 1 GASKET - CHARGE COOLER
22 6SE651BP/4 1 AIR PIPE
23 312064 2 SETSCREW
24 318210 2 SPRING WASHER
25 312066 6 SETSCREW
26 317012 6 NUT
27 318210 6 SPRING WASHER
28 SEV651AV/4 1 AIR PIPE
29 331/284 1 GASKET - AIR PIPE
30 SEV651DX/4 1 PIPE - AIR
31 525/65 1 HOSE CLIP
32 525/65 1 HOSE CLIP
33 419/716 1 HOSE
34 525/65 1 HOSE CLIP
35 525/65 1 HOSE CLIP
36 SEV651DW/4 1 PIPE - AIR
37 6SE651BP/4 1 AIR PIPE
38 1 TURBOCHARGER

Page 109
Leak-Off Pipes Plate A

SBDD3090

3
6
6 1

Page 110
Leak-Off Pipes Plate A

SBDD3090

Item Part No. References Qty. Description Notes

1 12SE800L 1 PIPE - TURBO OIL FEED


2 314074 8 CAPSCREW
3 318210 8 SPRING WASHER
4 312064 1 SETSCREW
5 318210 1 SPRING WASHER
6 278/383 2 GASKET

Page 111
Heatshield Plate A

SBDD3090

Page 112
Heatshield Plate A

SBDD3090

Item Part No. References Qty. Description Notes

1 12SE661AF 1 HEATSHIELD
2 312075 2 SETSCREW
3 318211 2 SPRING WASHER

Page 113
Feed Pipes Plate A

SBDD3090

6
5
1
3
4
2
8

Page 114
Feed Pipes Plate A

SBDD3090

Item Part No. References Qty. Description Notes

1 16SE800Y 2 PIPE
2 278/383 4 GASKET
3 312063 8 SETSCREW
4 318210 8 SPRING WASHER
5 669/8 2 TEEPIECE
6 16SE800Y 2 PIPE
7 16SE800R 1 PIPE
8 16SE800B 1 PIPE
9 789/584 2 OIL PIPE

Page 115
Leak-Off Pipes Plate B

SBDD3090

6
8
7
11 1
10
9

3
4

Page 116
Leak-Off Pipes Plate B

SBDD3090

Item Part No. References Qty. Description Notes

1 16SE800T 2 PIPE
2 599/7 2 TEEPIECE
3 417/54 2 HOSE
4 525/43 4 HOSE CLIP
5 590S/328 2 ELBOW
6 278/384 4 GASKET
7 312062 8 SETSCREW
8 318210 8 SPRING WASHER
9 312064 4 SETSCREW
10 318210 4 SPRING WASHER
11 16SE800U 2 PIPE
12 16SE800X 1 PIPE

Page 117
Induction Manifold Plate A

TBDD3030

8
2 9

1314

6
16 15 10

17
5 18
7
11

19
12
24
22
23

21
20

Page 118
Induction Manifold Plate A

TBDD3030

Item Part No. References Qty. Description Notes

1 12SE34X/1 1 INTAKE MANIFOLD


2 576/235 6 SEAL - O RING
3 SEV34F/1 1 AIR INLET MANIFOLD
4 SEV34F/1 1 AIR INLET MANIFOLD
5 282/295 12 GASKET - IND MANIFOLD
6 SEV34P/30 1 COVER
7 343/162 2 PLUG
8 314060 48 CAPSCREW
9 2086/008 48 SPRING WASHER
10 12SE34Y/1 1 INTAKE MANIFOLD
11 SEV34F/1 1 AIR INLET MANIFOLD
12 SEV34F/1 1 AIR INLET MANIFOLD
13 335/11 4 PLUG
14 277/70 4 WASHER
15 312071 24 SCREW METRIC
16 318012 24 WASHER
17 318210 24 SPRING WASHER
18 317012 24 NUT
19 SEV34N/30 1 COVER
20 312068 12 SETSCREW
21 318012 12 WASHER
22 318210 12 SPRING WASHER
23 317012 12 NUT
24 343/183 1 PLUG

Page 119
Air Charge Cooler Plate A

TBDD3030

7
6
3

5
4

Page 120
Air Charge Cooler Plate A

TBDD3030

Item Part No. References Qty. Description Notes

1 SE777T 2 AIR CHARGE COOLER


2 282/319 4 GASKET - CHARGE COOLER
3 314063 20 CAPSCREW
4 317011 20 METRIC NUT
5 2086/008 20 SPRING WASHER
6 314060 20 CAPSCREW
7 2086/008 20 SPRING WASHER
8 1 AIR PIPE

Page 121
Air Filter Assembly Plate A

TDDD3033

1 5

Page 122
Air Filter Assembly Plate A

TDDD3033

Item Part No. References Qty. Description Notes

1 SEV551N 2 AIR FILTER ASSEMBLY


2 SEV551H/4 1 MAIN AIR FILTER
3 1 AIR FILTER BODY
4 1 CAP
5 SE551A/13 2 INDICATOR

Page 123
Air Duct Plate A

TDDD3033

8
4 6

1 3

10

20
11 9 22
21

15
14

18
13 19
12

16

17

Page 124
Air Duct Plate A

TDDD3033

Item Part No. References Qty. Description Notes

1 SEV34Q/12 2 HOSE - AIR


2 525/62 2 HOSE CLIP
3 525/62 2 HOSE CLIP
4 SEV34R/12 2 SHUT OFF VALVE
5 271/459 2 ADAPTOR
6 419/677 4 HOSE - AIR
7 525/37 4 HOSE CLIP
8 525/37 4 HOSE CLIP
9 12SE661S/1 1 BRACKET
10 12SE661V/1 1 BRACKET
11 335/8 4 PLUG
12 312062 8 SETSCREW
13 318012 8 WASHER
14 318210 8 SPRING WASHER
15 317012 8 NUT
16 312062 8 SETSCREW
17 318012 8 WASHER
18 312062 12 SETSCREW
19 318012 12 WASHER
20 312062 4 SETSCREW
21 318012 4 WASHER
22 318210 4 SPRING WASHER
23 SEV551N 1 AIR FILTER ASSEMBLY
24 SEV551H/4 1 MAIN AIR FILTER
25 1 AIR FILTER BODY
26 1 CAP

Page 125
Exhaust Manifold Plate A

UBDD3032

6 10

3
11
7

Page 126
Exhaust Manifold Plate A

UBDD3032

Item Part No. References Qty. Description Notes

1 12SE15T 1 ELBOW
2 12SE15X 1 ELBOW
3 SE15AA/7 4 BELLOWS
4 341/201 8 GASKET - EXHAUST MANIFOLD
5 12SE15U 1 EXHAUST MANIFOLD
6 12SE15Y 1 EXHAUST MANIFOLD
7 2110/040 24 BOLT
8 2110/050 8 SCREW
9 374/1277 16 DISTANCE PIECE
10 2550/010 32 NUT
11 282/296 12 GASKET - EXHAUST MANIFOLD

Page 127
Exhaust Manifold Plate B

UBDD3032

6
5
10
9

1
4

2
8

Page 128
Exhaust Manifold Plate B

UBDD3032

Item Part No. References Qty. Description Notes

1 12SE15V 1 ELBOW
2 12SE15Z 1 ELBOW
3 12SE15AB 1 PIPE - EXHAUST
4 12SE15AC 1 PIPE - EXHAUST
5 SE15AA/7 2 BELLOWS
6 341/201 4 GASKET - EXHAUST MANIFOLD
7 2110/040 24 BOLT
8 374/1277 8 DISTANCE PIECE
9 2110/050 8 SCREW
10 2550/010 32 NUT

Page 129
Exhaust Manifold Plate C

UBDD3032

3 4
5

9
8
7

2
11
1
13
10

12

Page 130
Exhaust Manifold Plate C

UBDD3032

Item Part No. References Qty. Description Notes

1 12SE15AA 1 EXHAUST MANIFOLD


2 12SE15AD 2 PIPE - EXHAUST
3 12SE15AE 1 PIPE - EXHAUST
4 12SE15AF 1 PIPE - EXHAUST
5 12SE15AG 1 PIPE - EXHAUST
6 12SE15AH 1 PIPE - EXHAUST
7 12SE15W 1 EXHAUST MANIFOLD
8 SE15AA/7 4 BELLOWS
9 341/201 8 GASKET - EXHAUST MANIFOLD
10 2110/040 24 BOLT
11 2550/010 24 NUT
12 374/1277 16 DISTANCE PIECE
13 2110/040 32 BOLT

Page 131
Exhaust Manifold Plate D

UBDD3032

2 3
5
4

Page 132
Exhaust Manifold Plate D

UBDD3032

Item Part No. References Qty. Description Notes

1 SEV15Y/6 1 BRACKET
2 SEV15Z/6 1 BRACKET
3 312101 4 SCREW
4 318015 4 WASHER
5 318213 4 SPRING WASHER

Page 133
Exhaust Outlet Plate A

UDDD3046

11 9 8
1 10

2
5 6

4
3 7

Page 134
Exhaust Outlet Plate A

UDDD3046

Item Part No. References Qty. Description Notes

1 SEV24 2 ELBOW
2 335/8 4 PLUG
3 SEV15V/6 1 BRACKET (A)
4 SEV15W/6 1 BRACKET (B)
5 2116/040 4 BOLT
6 316539 4 STUD
7 2550/016 4 NUT
8 763/329 4 BELLOWS
9 494/135 4 GASKET - EXHAUST
10 2116/060 16 BOLT
11 2550/016 16 NUT

Footnotes

(A) A BANK
(B) B BANK

Page 135
Exhaust Outlet Plate B

UDDD3046

2
3

Page 136
Exhaust Outlet Plate B

UDDD3046

Item Part No. References Qty. Description Notes

1 SEV15K/6 1 BRACKET
2 316540 4 STUD
3 2550/016 4 NUT
4 343/162 2 PLUG

Page 137
Exhaust Outlet Plate C

UDDD3046

3 2

5
6
7

Page 138
Exhaust Outlet Plate C

UDDD3046

Item Part No. References Qty. Description Notes

1 SEV15S/6 1 BRACKET
2 SEV15U/6 1 SPLITTER
3 2116/050 2 BOLT
4 12SE15P/6 1 BRACKET
5 312100 4 SETSCREW
6 318213 4 SPRING WASHER
7 318015 4 WASHER
8 12SE15Q/6 1 BRACKET

Page 139
Filter Head Assembly Plate A

VBDD3041

16

6 2
9 11

4 10 15
3

12
14
8 7
1

5 13

Page 140
Filter Head Assembly Plate A

VBDD3041

Item Part No. References Qty. Description Notes

1 SE429B/1 1 FUEL FILTER HEAD


2 312065 2 SETSCREW
3 317012 2 NUT
4 2086/010 2 SPRING WASHER
5 SE429B/4 1 FUEL FILTER
6 310063 1 BOLT
7 317012 1 NUT
8 2086/010 1 SPRING WASHER
9 318012 1 WASHER
10 374/1277 1 DISTANCE PIECE
11 SE49E 1 NAMEPLATE
12 312065 2 SETSCREW
13 317012 2 NUT
14 2086/010 2 SPRING WASHER
15 669/7 1 UNION
16 SE429M/22 1 BRACKET

Page 141
Pipework & Connections Plate A

VBDD3041

23
25 22

24

21

25

20

18
26
19 10 5

4 11
2 3
12
14 9
17
13
15
1

16
7
6

Page 142
Pipework & Connections Plate A

VBDD3041

Item Part No. References Qty. Description Notes

1 SE419/3 1 BRACKET
2 312064 2 SETSCREW
3 317012 2 NUT
4 318210 2 SPRING WASHER
5 SEV427CM 1 FUEL PIPE
6 669/8 1 TEEPIECE
7 535/373 1 ADAPTOR
8 669/8 1 TEEPIECE
9 SEV427D 1 PIPE
10 SEV427BB 1 PIPE
11 669/9 1 UNION
12 535/349 1 ADAPTOR
13 879/39 1 PRIMING PUMP
14 Y89/00242 1 BANJO BOLT
15 Y89/00243 1 WASHER
16 860/253 1 NON RETURN VALVE
17 SEV427BC 1 PIPE
18 669/8 1 TEEPIECE
19 SEV427G 1 PIPE
20 12SE427Y 1 FUEL PIPE
21 669/8 1 TEEPIECE
22 12SE427W 1 FUEL PIPE (A)
23 12SE427AJ 1 PIPE - CROSS OVER
24 590S/326 1 ADAPTOR
25 551/718 3 CLIP
26 445/146 1 BANJO FITTING
27 12SE427Z 1 FUEL PIPE (B)

Footnotes

(A) A BANK
(B) NOT ILLUSTRATED

Page 143
Pipework & Connections Plate B

VBDD3041

4
3

Page 144
Pipework & Connections Plate B

VBDD3041

Item Part No. References Qty. Description Notes

1 599/150 1 ELBOW
2 599/93 1 ADAPTOR
3 036613 2 WASHER
4 471/57 2 PLUG

Page 145
Pipework & Connections Plate D

VBDD3041

9 15
8

14
13

11
10
12

7 17 1
3

16
4 6
2
18
5

Page 146
Pipework & Connections Plate D

VBDD3041

Item Part No. References Qty. Description Notes

1 SEV142B 1 FUEL PIPE (A)


2 F SEV142B 1 FUEL PIPE
3 599/58 1 UNION
4 343/182 3 PLUG
5 599/44 1 UNION
6 599/42 6 UNION
7 744/3 12 UNION
8 SE142A/8 6 BRACKET
9 310026 12 BOLT
10 318009 12 WASHER
11 420/131 12 WASHER
12 317409 12 NUT
13 312064 6 SETSCREW
14 318210 6 SPRING WASHER
15 860/334 1 NON RETURN VALVE
16 SE427GJ 6 FUEL PIPE
17 744/3 12 UNION
18 SEV427DH 6 PIPE - FUEL

Footnotes

(A) A BANK

Page 147
Pipework & Connections Plate C

VBDD3041

3
1 9
8

14
13
2 11
10
12

7
4 16
17
15
6

18

Page 148
Pipework & Connections Plate C

VBDD3041

Item Part No. References Qty. Description Notes

1 SEV142C 1 RAIL (A)


2 F SEV142C 1 FUEL PIPE
3 599/58 1 UNION
4 343/182 3 PLUG
5 599/44 1 UNION
6 599/42 6 UNION
7 744/3 12 UNION
8 SE142A/8 6 BRACKET
9 310026 12 BOLT
10 318009 12 WASHER
11 420/131 12 WASHER
12 317409 12 NUT
13 312064 6 SETSCREW
14 318210 6 SPRING WASHER
15 860/334 1 NON RETURN VALVE
16 744/3 12 UNION
17 SE427GJ 6 FUEL PIPE
18 SEV427DH 6 PIPE - FUEL

Footnotes

(A) B BANK

Page 149
Immersion Heater Plate A

WDDD3001

6 7
6

2
4
5
3
8
14
15
16

9
10

12
13

11

Page 150
Immersion Heater Plate A

WDDD3001

Item Part No. References Qty. Description Notes

1 782/68 1 PRESSURE SWITCH


2 664/1440 1 BRACKET
3 312038 2 SCREW
4 317009 2 NUT
5 318208 2 SPRING WASHER
6 599/96 2 UNION
7 728/351 1 PIPE
8 887/3 1 SWITCH
9 664/79 1 BRACKET
10 312053 2 BOLT
11 317011 2 METRIC NUT
12 556/2 2 WASHER
13 318209 2 SPRING WASHER
14 142/21 2 SCREW
15 129/3 2 NUT
16 85/0 2 SPRING WASHER

Page 151
Cold Start System Plate A

WDDD3001

13

10

12

9
11 1 2
4
3

6
5
7 8

Page 152
Cold Start System Plate A

WDDD3001

Item Part No. References Qty. Description Notes

1 717/712 2 HEATER
2 312040 8 SETSCREW
3 317009 8 NUT
4 318208 8 SPRING WASHER
5 556/5 8 WASHER
6 312050 8 SETSCREW
7 318209 8 SPRING WASHER
8 271/412 2 UNION
9 789/459 2 PIPE
10 271/367 2 UNION
11 271/412 2 UNION
12 789/432 2 PIPE
13 271/367 2 UNION

Page 153
Engine Mounts Plate A

ZCDD3001

Page 154
Engine Mounts Plate A

ZCDD3001

Item Part No. References Qty. Description Notes

1 QV63B/2 4 SUPPORT FOOT


2 310122 6 BOLT
3 317015 6 NUT
4 318213 6 SPRING WASHER

Page 155
Protection Switch Plate A

ZJDD3138

1
2

3
4

Page 156
Protection Switch Plate A

ZJDD3138

Item Part No. References Qty. Description Notes

1 782/175 1 PRESSURE SWITCH


2 782/176 1 SWITCH
3 335/179 1 ADAPTOR
4 012653 1 WASHER
5 535/282 1 ADAPTOR

Page 157
Protection Switch Plate B

ZJDD3138

4
5

Page 158
Protection Switch Plate B

ZJDD3138

Item Part No. References Qty. Description Notes

1 886/196 1 MODULE
2 886/194 1 MODULE
3 886/180 1 THERMOCOUPLE
4 886/181 1 THERMOCOUPLE
5 838/14 1 PICKUP

Page 159
Protection Switch Plate C

ZJDD3138

2
1

Page 160
Protection Switch Plate C

ZJDD3138

Item Part No. References Qty. Description Notes

1 838/14 1 PICKUP
2 655/42 1 SWITCH

Page 161
Protection Switch Plate D

ZJDD3138

13

10
12 7

11

4
1
6
2
5
3

Page 162
Protection Switch Plate D

ZJDD3138

Item Part No. References Qty. Description Notes

1 589/91 2 SOLENOID
2 SEV589A/1 2 BRACKET
3 310040 4 BOLT
4 317011 4 METRIC NUT
5 87/2 4 WASHER
6 318209 4 SPRING WASHER
7 87/2 8 WASHER
8 314079 2 CAPSCREW
9 471/61 2 COVER
10 312050 8 SETSCREW
11 317011 8 METRIC NUT
12 318209 8 SPRING WASHER
13 317012 2 NUT

Page 163
Radiator & Guards Plate A

ZMDD3159

Page 164
Radiator & Guards Plate A

ZMDD3159

Item Part No. References Qty. Description Notes

1 584/471FC 1 RADIATOR

Page 165
Radiator & Cowling Plate A

ZMDD3159

4
5

3 2
1

Page 166
Radiator & Cowling Plate A

ZMDD3159

Item Part No. References Qty. Description Notes

1 580/223 1 SHAFT
2 506/471 1 KEY
3 644/10 1 BUSH
4 12SE92A/28 1 CRANKSHAFT PULLEY
5 2116/080 8 BOLT

Page 167
Pipework & Connections Plate A

ZMDD3159

4
2
1
5
3

Page 168
Pipework & Connections Plate A

ZMDD3159

Item Part No. References Qty. Description Notes

1 SEV14/2 2 PIPE
2 341/181 2 GASKET - WATER CONNECTION
3 316478 8 STUD
4 317412 8 NUT
5 012656 8 WASHER
6 335/187 2 PLUG

Page 169
Parts Index

Page 170
Parts Index

Description Part No. Page Description Part No. Page

ACTUATOR 680/102 39 BACKPLATE SEV65F/1 29

R/680/102 39 BALL BEARING 263/7 87

ADAPTOR 12SE92/10 85 BALL JOINT 296/30 33

271/459 125 296/37 33

335/179 157 BANJO BOLT Y89/00242 143

535/203 65, 67 BANJO FITTING 445/146 143

535/282 157 BELLOWS 763/329 135

535/349 143 SE15AA/7 127, 129,


131
535/373 143
BIG END BEARING SE91AA/3M 27
535/79 101 KIT
590S/326 143 BIG END BRG KIT - SE91AA3M01 27
U/S 0
599/93 145
SE91AA3M02 27
ADJUSTER SE152/29 19
0
SE152A/5 19, 19
BLANKING PLATE 334/297 29
SE152D/5 19
418/182 57
ADJUSTING NUT 319/141 39
418/183 65, 67
AIR CHARGE SE777T 121
BLOCK SEV120CE/19 77
COOLER
BODY 6SE445A/12 61, 63
AIR FILTER SEV551N 123, 125
ASSEMBLY SE122/1 55
AIR INLET SEV34F/1 119, 119, SE145C/1 87
MANIFOLD 119, 119
SEV116D/1 57
AIR PIPE 6SE651BP/4 109, 109
SEV120BW/ 73
SEV651AU/4 109 19
SEV651AV/4 109 BOLT 2110/040 127, 129,
131, 131
ALTERNATOR 702/186 99
2116/040 135
R/702/186 99
2116/050 85, 85,
ALTERNATOR SE103C 101
139
PULLEY

Page 171
Parts Index

Description Part No. Page Description Part No. Page

2116/060 45, 47, 12SE661V/1 125


135
458/326 109
2116/080 167
664/1440 151
30/810 93
664/1482 101
310026 147, 149
664/1861 35
310040 163
664/1862 35
310059 51, 53,
77, 93 664/1880 51

310060 53, 53, 81 664/79 151

310063 45, 141 SE142A/8 147, 149

310064 53, 95, 97 SE419/3 143

310067 21, 29, SE429M/22 141


95, 97
SEV108 33, 33
310068 21, 29, 57
SEV15K/6 137
310069 21, 77,
SEV15S/6 139
81, 89, 91
SEV15V/6 135
310070 33, 61,
63, 87 SEV15W/6 135
310072 29 SEV15Y/6 133
310079 87 SEV15Z/6 133
310122 155 SEV573A/9 93
310193 61, 63 SEV573B/9 93
312053 57, 151 SEV573F/9 93
503/250 11 SEV573G/9 93
503/287 15 SEV589A/1 163
UFB106/14S 101 SEV651BK/6 109
UFB107/36S 101 SEV651BL/6 109
BRACKET 12SE15P/6 139 BRIDGE PIECE SE152A/24 19
12SE15Q/6 139 BRUSH KIT Y98/00031 49
12SE661S/1 125

Page 172
Parts Index

Description Part No. Page Description Part No. Page

BUSH 374/1226 57 CIRCLIP 496/29 25

644/10 167 521/59 87

644/16 101 CLAMP 551/752 77

CAM FOLLOWER SEV8L 23 SE1D/42 31

Y90/00014 23 CLIP 352622 23

Y90/00015 23 551/717 81, 81

Y95/00007 23 551/718 143

CAMSHAFT 12SE100M 21 551/719 81

CAMSHAFT BUSH 374/1360 11 COLLAR 374/1280 101

CAMSHAFT GEAR SEV97C/1 21 CON ROD SEV91Q 27


ASSEMBLY
CAP L7C/15 15
CON ROD BOLT 363/48 27
SE125/10 57
CONNECTOR 680/200 41
CAPSCREW 314031 33
CONTROL BOX 680/217 35
314060 39, 73,
73, 119, CONTROL ROD SEV483C/1 33
121
COUNTER FACE SE145C/39 87
314063 121
COUPLING SE266C 57
314074 21, 111
COVER 471/61 163
314075 73
696/4 51
314076 23
696/5 51
314078 21
SE116T/1 57
314079 163
SE445B/1 61, 63
314080 21
SE445C/1 61, 63
314083 21
SE573N/2 93
314086 19
SEV34N/30 119
314098 31
SEV34P/30 119
314137 11
CRANKCASE 12SE750E 11
CARRIER SE116/31 57
CRANKCASE DOOR SEV50S/30 71

Page 173
Parts Index

Description Part No. Page Description Part No. Page

CRANKSHAFT 12SE92L 13 12SE15Z 129


ASSEMBLY
590S/328 117
CRANKSHAFT SEV96C 13
GEAR 590S/347 79, 79

CRANKSHAFT 12SE92A/28 167 599/150 145


PULLEY
SE122W/1 55
CYLINDER HEAD SE420L/1 17
SE122X/1 55
COVER
SEV14/12 69
CYLINDER HEAD P/SEV1AK 15
KIT - EXCH SEV14A/12 69, 69
DAMPER 921/48 85 SEV14H/12 89, 91
DIPSTICK SEV123E 53 SEV24 135
DISTANCE PIECE 374/1277 127, 129, END 296/38 39
131, 141
SE153B/3 19
374/1317 53
EXHAUST 12SE15AA 131
374/1385 39 MANIFOLD
DOOR 504/753 75 12SE15U 127
DOWEL 340/182 27 12SE15W 131
340/396 13 12SE15Y 127
340/397 15 FLANGE 418/154 57
340/398 21 418/175 73, 77
340/416 21, 21 418/180 95
354470 11, 23, 57 FLYWHEEL SEV251J 47
ASSEMBLY
354473 11
FLYWHEEL SEV258J/1 45
354500 11, 13
HOUSING
55/61 55
FUEL FILTER SE429B/4 141
DRIVE KIT Y97/00006 49
FUEL FILTER HEAD SE429B/1 141
ELBOW 12SE15T 127
FUEL PIPE 12SE427W 143
12SE15V 129
12SE427Y 143
12SE15X 127
12SE427Z 143

Page 174
Parts Index

Description Part No. Page Description Part No. Page

SE427GJ 147, 149 331/265 109

SEV142B 147 GASKET - SE2H 15


CYLINDER HEAD
SEV427CM 143
GASKET - 494/135 135
GAITER 471/28 101 EXHAUST
GASKET 278/368 77 GASKET - 282/296 127
EXHAUST
278/376 73, 77
MANIFOLD
278/379 57
341/201 127, 129,
278/383 111, 115 131

278/384 117 GASKET - IND 282/295 119


MANIFOLD
278/386 73
GASKET - LIFT SE597C/7 57
278/390 33 PUMP

278/391 57 GASKET - OIL 283/108 61, 63


COOLER
278/392 75
283/111 61, 63
278/396 101, 103
GASKET - OIL 282/315 55
278/399 95 FILLER
282/299 55, 75 SEV111A/36 65, 67
282/300 59 GASKET - OIL SEV116C/26 57
PUMP
331/266 29, 55
GASKET - ROCKER SE152E/26 19
331/275 55 BOX
494/130 39 GASKET - SUMP 12SE70A 53
SE116C/5 57 GASKET - SE573C/3 93
SEV390A 45 THERMOSTAT HSG

SEV644C/1 23 GASKET - TIMING SEV175B/32 29


CASE
GASKET - AIR PIPE 331/284 109, 109
SEV659B/7 29
GASKET - 278/382 95
BLANKING PLATE GASKET - 283/112 107
TURBOCHARGER
GASKET - CHARGE 282/319 121
COOLER GASKET - WATER 283/106 89, 91
CONNECTION

Page 175
Parts Index

Description Part No. Page Description Part No. Page

283/107 69 525/43 117

341/180 69, 69 525/57M 55, 93

341/181 169 525/62 125, 125

341/188 89, 91 525/65 109, 109,


109, 109,
GASKET - WATER SEV145A/42 87 109, 109,
PUMP 109, 109
GLAND SEV652E/5 107 HOUSING SE145E/27 87
GRUB SCREW 314446 57 SEV116/6 101, 103
GUARD SEV323D/3 101 SEV483/6 33
SEV323S/3 101 SEV8C/3 23
GUDGEON PIN SE89 25 HUB SEV103 101
GUIDE 392/42 15 IDLER GEAR SEV659 21
HEAD SEV111A/23 65, 67 SEV659G 21
HEATER 717/712 153 IDLER GEAR BUSH 374/1283 21
HEATSHIELD 12SE661AF 113 374/1353 21
12SE661AJ 97 IMPELLER SE145F/10 87
SEV661D 83 INDICATOR SE551A/13 123
HOSE 417/54 117 INJECTOR 858/12 31
419/351N 93 INJECTOR - R/858/12 31
EXCHANGE
419/419N 69, 89,
89, 91, 91 INJECTOR NOZZLE 726/60 31
419/716 109, 109 INJECTOR WASHER 277/124 31
HOSE - AIR 419/677 125 INSERT 740/101 15
SEV34Q/12 125 740/106 15
HOSE - BREATHER 892/38 55 SE152B/28 19
HOSE CLIP 525/19M 55 INSPECTION SEV50X/30 55
COVER
525/27M 69, 89,
89, 91, 91 INTAKE AND SE7AB/14 15
EXHAUST VALVE
525/37 125, 125

Page 176
Parts Index

Description Part No. Page Description Part No. Page

INTAKE MANIFOLD 12SE34X/1 119 319/146 19

12SE34Y/1 119 MAIN AIR FILTER SEV551H/4 123, 125

JET SEV121/50 59 MAIN BEARING KIT SEV574T 11

SEV121E/50 59 MAIN BEARING KIT SEV574U 11


- U/S
SEV121F/50 79
SEV574V 11
SEV121H/50 59
METRIC BOLT 310022 39
KEY 353324 57
METRIC NUT 317011 39, 57,
506/471 167 57, 121,
151, 163,
506/485 57, 87
163
506/508 57
MODULE 886/194 159
LABEL 39/41 43
886/196 159
39/48 43
MOUNTING 743/122 35
39/50 43
MOUNTING PLATE SEV188D/37 39
39/54 35
NAMEPLATE SE49CJ 43
39/57 43
SE49E 141
930/34 43
NON RETURN 860/253 143
LEVER SE483Q 19 VALVE

SEV188C/40 39, 39 860/334 147, 149

SEV188T/40 39 NUT 129/3 151

SEV483A/4 33 2524/200 87

SEV483B/4 33, 33 2530/200 57

LID SE122AC/1 55 2550/010 127, 129,


131
LIFT PUMP SE597J 57
2550/016 135, 135,
LINER - SLIP FIT SE7E/2 11 137

LINK 664/1544 101 317008 33

LOCKNUT 2510/100 19

2512/125 19, 19

Page 177
Parts Index

Description Part No. Page Description Part No. Page

317009 33, 33, OIL FILLER CAP JV110A/2 55


35, 35,
35, 39, OIL FILLER TUBE SEV110B/1 55
51, 151,
OIL FILTER SE111B 65, 67
153
OIL FILTER HEAD SEV111C/23 65, 67
317012 19, 29,
29, 39, OIL PIPE 12SE120N/35 81
55, 55,
55, 57, 6SE120U/35 81
57, 69,
69, 73, 789/584 115
75, 77,
87, 93, 789/590 73
93, 93, 8SE120/1 73, 77
93, 95,
95, 101, SEV120BR/19 79
109, 109,
109, 119, SEV120BU/ 73
119, 125, 19
141, 141,
141, 143, SEV120C/1 73, 77
163
SEV120D/1 73
317013 51
SEV120F/1 73, 77
317015 155
OIL PUMP SEV116S 57
317409 39, 39,
OIL PUMP GEAR SEV116/15 57, 87
147, 149
PAD SE153A/2 19
317412 39, 73,
73, 77, PICKUP 680/124 35
77, 169
838/14 159, 161
319/138 33
PIPE 16SE800B 115
319/142 39
16SE800R 115
319/148 19
16SE800T 117
526/27 33, 33
16SE800U 117
N633P/3 101
16SE800X 117
OIL COOLER 582/137 61
16SE800Y 115, 115
582/139 63
728/351 151
R/582/139 63
789/432 153

Page 178
Parts Index

Description Part No. Page Description Part No. Page

789/459 153 12SE15AD 131

SEV120/30 53 12SE15AE 131

SEV120B/1 73, 77 12SE15AF 131

SEV120BN/ 77 12SE15AG 131


19
12SE15AH 131
SEV120D/19 75
PIPE - FUEL SEV427DH 147, 149
SEV120E/1 77
PIPE - OIL 12SE120T/35 81
SEV120J/19 79
PIPE - TURBO OIL 12SE800L 111
SEV120J/30 53 FEED

SEV120K/19 79 PISTON AND RING SE901BA 25


KIT
SEV120L/19 79
PISTON RING KIT 359/552 25
SEV14/2 169
PLATE 334/246 45
SEV14D/12 89
334/280 21, 21
SEV14E/12 91
337/611 77
SEV14F/12 89
504/707 69
SEV14G/12 91
664/1859 35
SEV427BB 143
664/1860 35
SEV427BC 143
930/31 43
SEV427D 143
PLUG 012504 11, 53
SEV427G 143
012505 53
SEV577 93
012506 53
SEV577A 93
012507 53
PIPE - AIR SEV651DW/4 109, 109
2400/006 27
SEV651DX/4 109, 109
2642/1 15
PIPE - BREATHER 892/32 55
335/11 119
PIPE - CROSS OVER 12SE427AJ 143
335/187 169
PIPE - EXHAUST 12SE15AB 129
335/272 53
12SE15AC 129

Page 179
Parts Index

Description Part No. Page Description Part No. Page

335/29 65, 67, 69 RAIL SEV142C 149

335/8 53, 65, SEV14AC/4 95


67, 125,
135 RELIEF VALVE 860/296 73

343/162 69, 73, REPAIR KIT - SE145BC 87


119, 137 WATER PUMP

343/182 147, 149 RESISTOR 836/8 99

343/183 119 RETAINER SE1B/39 15

355900 19 RETAINING PLATE SEV92/19 85

355902 19, 27 RIVET 533/1 43

471/42 95 ROCKER ARM SE152M 19


ASSEMBLY
471/51 45
SE152N 19
471/55 95
SEV152D 19
471/57 145
ROCKER BOX SE152A/1 19
641/16 69
ROCKER SHAFT SEV1520M 19
641/23 15 ASSEMBLY

641/26 87, 93, 93 ROCKER SHAFT SE152P 19


ASSY - MINOR
641/27 57, 93, 93
ROD 480/1179 39
641/28 73, 77
480/1180 39
642/25 11, 15
ROTOR SE116B/32 57
PLUNGER SE125B/9 57
RUBBER BOOT 696/2 51
POINTER 340/325 45
696/3 51
PRESSURE SWITCH 782/175 105, 157
SCREW 010295 33
782/68 151
142/21 151
782/96 101
2110/050 127, 129
PRIMING PUMP 879/39 143
2112/045 21
PUSHROD SEV153 23
312038 35, 35,
SEV153B 23 51, 101,
151
RADIATOR 584/471FC 165

Page 180
Parts Index

Description Part No. Page Description Part No. Page

312048 83 576/205 95

312101 133 576/217 77

315056 17 576/218 11

503/295 13 576/235 119

SCREW METRIC 312071 119 576/237 15

SEAL - FRONT END 554/126 13 SEAL - OIL 554/101 57


OIL
554/115 87
SEAL - O RING 352383 89, 89,
91, 91 SEAL - REAR END 554/127 13
OIL
554/117 103
SEAL - ROCKER SE478 17
554/118 33 BOX COVER

576/128 87 SEAL - WATER 576/199 93, 93


OUTLET
576/136 31
SEAL - WATER SE145B/12 87
576/137 31 PUMP
576/139 15 SETSCREW 126/13 33
576/148 107 30/826 33
576/151 15 312037 101
576/167 11 312039 39
576/172 57 312040 153
576/173 59, 73, 312042 33, 39, 39
73, 73,
77, 77 312050 57, 57,
103, 153,
576/174 59 163
576/175 73, 77, 77 312061 81, 109
576/176 73 312062 53, 59,
117, 125,
576/181 73, 73,
125, 125,
77, 77
125
576/184 61, 63
312063 33, 33,
576/189 53, 53 59, 73,
77, 115
576/198 53

Page 181
Parts Index

Description Part No. Page Description Part No. Page

312064 29, 29, SE145F/9 87


29, 39,
55, 55, SEV116E/13 57
69, 69,
SEV412/5 21
69, 69,
71, 73, SEV412A/5 21
73, 77,
77, 77, SEV8A/5 23
89, 89,
91, 91, SHIM 420/123 87
109, 111,
117, 143, SHUT OFF VALVE SEV34R/12 125
147, 149 SLEEVE 417/57 79
312065 61, 63, SE1/12 15
89, 89,
91, 91, SMALL END BUSH SE91B/7 27
141, 141
SNAP RING 374/1281 87
312066 69, 69,
73, 73, SOLENOID 589/86 51
77, 77,
93, 95, 589/91 163
95, 109,
SPACER 347/518 53
109
374/1227 87
312067 61, 61,
63, 75 374/1285 33
312068 65, 67, SPIROL PIN 2303/016 33
77, 109,
119 2303/024 33, 33

312075 113 55/69 15, 19

312076 93 SPLITTER SEV15U/6 139

312098 45 SPRING 365/534 57

312100 139 SPRING WASHER 2086/008 119, 121,


121
314047 35

SHAFT 12SE483/1 33, 33

12SE483A 33

12SE483B 33

580/223 167

Page 182
Parts Index

Description Part No. Page Description Part No. Page

2086/010 39, 53, 318210 19, 21,


55, 55, 21, 23,
59, 61, 29, 29,
61, 63, 29, 29,
63, 65, 29, 29,
67, 69, 29, 33,
69, 69, 33, 33,
69, 69, 39, 45,
73, 73, 51, 53,
73, 73, 53, 53,
73, 75, 53, 55,
77, 77, 55, 57,
77, 77, 57, 59,
77, 77, 67, 71,
77, 77, 73, 77,
77, 87, 81, 81,
89, 89, 93, 93,
89, 89, 97, 101,
89, 91, 109, 109,
91, 91, 109, 109,
91, 91, 109, 111,
93, 93, 111, 115,
93, 95, 117, 117,
95, 97, 119, 119,
141, 141, 125, 125,
141 143, 147,
149
318208 35, 35,
35, 51, 318211 51, 93,
101, 151, 113
153
318213 45, 133,
318209 39, 55, 139, 155
57, 57,
57, 73, 85/0 151
73, 73,
85/3 101
83, 103,
151, 153, STARTER MOTOR 701/134 49, 51
163, 163
STARTER MOTOR - R/701/134 49, 51
EXCHANGE

STARTER RING QV251C/2 47


GEAR

STRAINER 522/37 55

SEV112B 53

Page 183
Parts Index

Description Part No. Page Description Part No. Page

STUD 2121/1 15 887/3 151

2121/6 51 TAP 530/19 61, 63

2121/7 57 TEE 590S/348 79

2121/8 57 599/190 79

316459 57 TEEPIECE 599/7 117

316463 55 669/8 115, 143,


143, 143,
316477 29 143
316478 55, 55, THERMOCOUPLE 886/180 159
75, 101,
169 886/181 159

316479 39 THERMOSTAT SE573/1 93

316480 93 THERMOSTAT SE573U 93


ASSEMBLY
316481 15, 93
THERMOSTAT SE573M/2 93
316482 39 BODY
316487 73, 77 THROTTLE LEVER 374/1431 39
BUSH
316496 57
THRUST PLATE 6SE60 21
316539 135
THRUST WASHER 262/151 11
316540 137
TIE 930/33 43
537/138 39
TIMING BELT 541/398 101
SUCTION PIPE SEV120F/30 53
TIMING CASE SEV659C/5 29
SUMP 12SE50G/13 53
TUBESTACK SE445E/2 61, 63
SUPPORT SEV188B/37 39
TURBOCHARGER SE652CN 107
SEV188C/37 39
TURNBUCKLE 319/137 33
SUPPORT BRACKET 12SE445B/11 71
UNF NUT N633P/4 101
SE122B/1 55
UNION 271/365 73
SUPPORT FOOT QV63B/2 155
271/367 153, 153
SWITCH 655/42 161
271/412 153, 153
782/176 157
274/253 73, 73

Page 184
Parts Index

Description Part No. Page Description Part No. Page

599/42 81, 147, 318012 19, 19,


149 21, 39,
57, 93,
599/44 79, 147, 93, 95,
149 119, 119,
125, 125,
599/58 147, 149
125, 125,
599/96 151 141

669/7 141 318015 133, 139

669/9 143 420/131 147, 149

744/3 147, 147, 440/5 17


149, 149
511/6 93
VALVE COLLET HW7B/18 15
556/2 151
VALVE SPRING 365/472 15
556/5 153
WASHER 012651 65, 67, 69
87/2 163, 163
012652 53, 61,
88/562 87
63, 65, 67
88/575 93
012653 11, 53,
157 88/590 57
012654 53 Y89/00243 143
012656 169 WATER PIPE SEV14AA/4 93
036613 145 SEV14AB/4 93
036616 73 SEV14K/12 89
2088/1 51 SEV14L/12 91
2088/14 15 SEV14M/12 69
2277/042 53, 73, 73 SEV14N/12 69
276/241 53 SEV14P/12 69
277/70 119 WATER PUMP KIT SE145AY 87
318009 51, 101, WING NUT 317505 55
147, 149
WIRING HARNESS 697/162 37
318011 55, 83

Page 185

You might also like