Manual Recambios 4008TAG2A DGB082339 PDF

DGB082339 DGB082339
4008TAG2A 2006/02/20
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 128

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Cylinder Overhaul Kit 11 Atomisers 35

ACKD2011 AFDD3126
Cylinder Block, Liners & Main Bearing 13 Throttle Linkages 37

Kit AFDD3126
ACDD3004
Engine Identification Labels 41

Crankshaft 15 ALDD3000
ACDD3004
Flywheel & Starter Ring 43

Cylinder Head Assembly 17 CDDD3003
ACDD3004
Starter Motor 45
Cylinder Head Cover 19 EDDD3002
ACDD3004
Sump 47
Rocker Shaft Assembly 21 GBDD3000
ACDD3004
Oil Strainer 49
Timing Gear & Camshaft 23 GBDD3000
ACDD3004
Dipstick & Filler Tube 51

Push Rods & Tappets 25 GBDD3000
ACDD3004
Oil Pump 53
Pistons & Rings 27 GBDD3000
ADDD3000
Breather 55
Connecting Rods & Big End Bearings 29 GBDD3000
ADDD3000
Oil Cooler 57
Timing Case 31 JBDD3000
AEDD3004
Oil Filter 59
Timing Cover 33 JBDD3000
AEDD3004
Coolant Pipes & Connections 61

JBDD3000
Page 5
Engine Breakdown
Section Page Section Page
Coolant Pipes & Connections 63 Leak-Off Pipes 91

JBDD3000 SBDD3004
Oil Feed Pipes 65 Induction Manifold 93

JBDD3000 TBDD3000
Front End Drive Input 69 Air Filter Assembly 95

KBDD3000 TDDD3000
Front End Drive Input 71 Exhaust Manifold 97

KBDD3000 UBDD3000
Water Pump 73 Exhaust Connection 99

LBDD3000 UBDD3000
Thermostat & Housing 75 Exhaust Outlet 101

LDDD3000 UDDD3000
Inlet & Outlet Connections 77 Filter Head Assembly 103

LDDD3000 VBDD3000
Alternator 79 Pipework & Connections 105

NDDD3000 VBDD3000
Alternator Bracket & Fixings 81 Pipework & Connections 107

NDDD3000 VBDD3000
Guards 83 Immersion Heater 109

NDDD3000 WDDD3000
Turbocharger 85 Engine Mounts 111

SBDD3004 ZCDD3000
Air Duct 87
SBDD3004
Feed Pipes 89
SBDD3004
Page 6
Engine Breakdown
Section Page
Protection Switch 113

ZJDD3025

ZJDD3025

ZJDD3025
Radiator & Guards 119

ZMDD3095
Pipework & Connections 121

ZMDD3095
Pipework & Connections 123

ZMDD3095
Joints & Gaskets - Top Service Kit 125

SACD0808
Joints & Gaskets - Bottom Service Kit 127

SGBD0806
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Cylinder Overhaul Kit Plate A
ACKD2011
Cylinder Overhaul Kit
Kit de Revision Cylindre

Zylinder Uberholungssatz
Kit Revisione Cilindro
Juego de Reparacion de Cilindro
Page 10
Cylinder Overhaul Kit Plate A
ACKD2011
Item Part No. References Qty. Description Notes
1 Y03/00005 8 CYLINDER OVERHAUL KIT (A,B,C,D,E)

2 SE901BA 1 PISTON KIT
3 SE7E/2 1 LINER
4 SE478 1 ROCKER COVER JOINT
5 SE2H 1 CYLINDER HEAD GASKET
6 SE1B/39 1 RETAINER
7 SE152D/26 1 ROCKER BOX JOINT
8 363/48 2 CON ROD BOLT
9 277/124 1 INJECTOR WASHER
10 278/399 1 JOINT
11 282/295 1 INLET MANIFOLD JOINT
12 282/296 1 EXHAUST MANIFOLD JOINT
13 576/136 1 O RING
14 576/137 1 O RING
15 576/151 1 O RING
16 576/160 4 O RING
17 576/167 2 O RING
18 576/179 1 O RING
19 576/237 1 O RING
Footnotes
(A) IN ADDITION THE PARTS LISTED BELOW ARE REQUIRED PER ENGINE OVERHAUL
(B) 1 OFF INDUCTION AND EXHAUST MANIFOLD END JOINTS
(C) 1 OFF SUMP JOINT
(D) 1 OFF WATER RAIL END JOINT
(E) 1 OFF CHARGE AIR PIPE FLANGE JOINTS (TAG* ONLY)
Page 11
Cylinder Block, Liners & Main Bearing Kit Plate A
ACDD3004
14 13
15
27 28
18
26
20
1
11
12 6
8
19
7
26
17
16
10 21
3 23
9 24
22 25
5
2
4
Page 12
Cylinder Block, Liners & Main Bearing Kit Plate A
ACDD3004
1 8SE7500J F 8SE750J 1 CRANKCASE

2 F 8SE7500J 9 CAP
3 340/398 18 DOWEL
4 503/256 18 BOLT
5 2088/11 18 WASHER
6 354471 2 DOWEL
7 312065 6 SETSCREW
8 318210 6 SPRING WASHER
9 8SE50A/49 9 BAR
10 314135 9 CAPSCREW
12 SE667/1 2 BRACKET
13 642/25 2 PLUG
14 SE7E/2 8 LINER
15 576/167 16 O RING
16 SE574D/M P 9 BEARING KIT (A)
17 262/149 2 THRUST WASHER
18 374/1360 9 CAMSHAFT BUSH
19 641/27 5 PLUG
20 583/7 2 WASHER
21 SE50J/30 7 INSPECTION COVER
22 576/179 8 O RING
23 312063 16 SETSCREW
24 88/619 16 WASHER
26 354500 32 DOWEL
27 012504 1 PLUG
28 012653 1 WASHER
Service Options
16 SE574D/M010 J (-)0.010" 9 OVERSIZE MAIN BEARING (A)
16 SE574D/M020 J (-)0.020" 9 OVERSIZE MAIN BEARING (A)
Footnotes
(A) SERVICED IN PAIRS
Page 13
Crankshaft Plate A
ACDD3004
2 7
3
8
5 4
Page 14
Crankshaft Plate A
ACDD3004
1 8SE92 1 CRANKSHAFT
2 F 8SE92 1 CRANKSHAFT
3 SE96C 1 CRANKSHAFT GEAR
4 F 8SE92 8 WEIGHT
5 503/295 16 SCREW
6 354500 16 DOWEL
7 340/396 3 DOWEL
8 554/126 1 OIL SEAL
9 554/127 1 OIL SEAL
Page 15
Cylinder Head Assembly Plate A
ACDD3004
10
9 21
8
7
6 14
20
15 20
13
4
23 2
16
11 12
24
18
22
3 17 19
5 5
Page 16
Cylinder Head Assembly Plate A
ACDD3004
1 SE1AR 8 CYLINDER HEAD KIT

2 F SE1AR 1 CYLINDER HEAD
3 740/101 2 INSERT
4 392/42 4 GUIDE
5 SE7AB/14 4 INLET/EXHAUST VALVE
6 365/472 4 VALVE SPRING
7 L7C/15 4 VALVE CAP
8 HW7B/18 8 COTTER
9 SE1/12 1 SLEEVE
10 576/139 1 O RING
11 641/23 2 PLUG
12 642/25 10 PLUG
13 340/397 2 DOWEL
14 2121/1 1 STUD
15 316481 1 STUD
16 55/69 2 SPIROL PIN
17 740/106 2 INSERT
18 SE1B/39 8 RETAINER
19 SE2H 8 CYLINDER HEAD GASKET
20 503/287 32 BOLT
21 2088/11 32 WASHER
22 576/218 32 O RING
23 576/237 8 O RING
24 576/151 8 O RING
Page 17
Cylinder Head Cover Plate A
ACDD3004
1 3
Page 18
Cylinder Head Cover Plate A
ACDD3004
1 SE420C/1 8 CYLINDER HEAD COVER

2 SE478 8 ROCKER COVER JOINT
3 315056 32 SCREW
4 440/5 32 WASHER
Page 19
Rocker Shaft Assembly Plate A
ACDD3004
18
3
2 32
24 30
25 19
20 31
26
27
28 13 23
21
29 14
6 15
7 16
8
9 17
10 35
22
11 33
12 34
1
5
Page 20
Rocker Shaft Assembly Plate A
ACDD3004
1 SE152A/1 8 ROCKER BOX

3 314139 8 CAPSCREW
4 317015 8 NUT
5 SE152D/26 8 ROCKER BOX JOINT
6 SE153A/2 8 PAD
7 SE483H 8 LEVER
8 SE483C/5 1 BRACKET
9 SE483U/4 1 LEVER
10 SE483V/4 1 LEVER
11 348/174 1 PIN
12 536/23 1 SPRING
13 317012 8 NUT
15 318012 8 PLAIN WASHER
16 314086 24 CAPSCREW
18 SE1520M 8 ROCKER SHAFT ASSEMBLY (A)
19 SE152P 1 ROCKER SHAFT ASSEMBLY
20 355902 1 PLUG
21 SE152N 1 ROCKER ARM (B)
22 SE152A/5 1 ADJUSTER
23 2512/125 1 LOCKNUT
24 SE152R 1 ROCKER ARM (C)
25 F SE152R 1 ROCKER
26 SE152D/5 1 ADJUSTER
27 SE153B/3 1 END
28 355900 1 PLUG
29 319/146 1 LOCKNUT
30 SE152M 1 ROCKER ARM (D)
31 SE152A/5 1 ADJUSTER
32 2512/125 1 LOCKNUT
33 SE152A/24 1 BRIDGE PIECE
34 SE152/29 1 ADJUSTER
35 2510/100 1 LOCKNUT
Footnotes
(A) INCLUDES ITEMS MARKED (E)

(B) INLET
(C) INJECTOR
(D) EXHAUST
Page 21
Timing Gear & Camshaft Plate A
ACDD3004
10
7
11 12
8 9
13
15 16 14
1
6 5
4 3
17
18
2 20
19
21
Page 22
Timing Gear & Camshaft Plate A
ACDD3004
1 8SE100P 1 CAMSHAFT
2 SE97C/1 1 CAMSHAFT GEAR
3 6SE60 1 THRUST PLATE
4 314074 2 CAPSCREW
5 340/398 1 DOWEL
6 2112/050 4 SCREW
7 SE412/5 1 SHAFT
8 F SE412/5 1 SHAFT
9 340/405 1 DOWEL
10 SE659A 1 IDLER GEAR
11 F SE659A 1 IDLER GEAR
12 374/1283 1 BUSH
14 334/280 1 PLATE
15 310068 2 BOLT
17 SE121/6 9 BLOCK
18 576/177 9 O RING
19 312064 18 SETSCREW
Page 23
Push Rods & Tappets Plate A
ACDD3004
16
15
2 13
11
14
10
7
9
3
8 6
5
4
Page 24
Push Rods & Tappets Plate A
ACDD3004
1 SE8E 8 FOLLOWER
2 SE8E/3 1 DOOR
3 SE8F/5 1 SHAFT
4 Y90/00012 2 FOLLOWER
5 Y90/00013 1 FOLLOWER
6 420/122 7 SHIM
7 355901 3 PLUG
8 314081 2 CAPSCREW
9 SE121E/49 1 BODY
11 SE644B/1 8 JOINT
12 312066 24 SETSCREW
13 312066 15 SETSCREW
15 SE153G 16 PUSHROD
16 SE153L 8 PUSHROD
Page 25
Pistons & Rings Plate A
ADDD3000
2
3
4
Page 26
Pistons & Rings Plate A
ADDD3000
1 SE901BA 8 PISTON KIT

2 F SE901BA 1 PISTON
3 SE89 1 GUDGEON PIN
4 496/29 2 CIRCLIP
5 359/552 1 PISTON RING KIT
Page 27
Connecting Rods & Big End Bearings Plate A
ADDD3000
1
4
2
7
8
5 6
9
Page 28
Connecting Rods & Big End Bearings Plate A
ADDD3000
1 SE91T 8 CONROD KIT

2 F SE91T 1 CONROD
3 F SE91T 1 CAP
4 SE91B/7 1 SMALL END BUSH
5 340/182 2 DOWEL
6 363/48 2 CON ROD BOLT
7 355902 2 PLUG
8 2400/006 1 PLUG
9 SE91AA/3M P 8 BIG END BEARING KIT (A)
Service Options
9 SE91AA3M010 J (-)0.010" 8 OVERSIZE BIG END BEARING (A)
9 SE91AA3M020 J (-)0.020" 8 OVERSIZE BIG END BEARING (A)
Footnotes
(A) SERVICED IN PAIRS
Page 29
Timing Case Plate A
AEDD3004
1 8
2 3 16 15
36 37 10
39 11
40 18
14 17
38 20
21
19
24 23
31
35 30 25
33
34 26 22
32
13 27
28 29
13
41 13
12
22
11
12 4 19
10
6 7 5 9 13
11
12
Page 30
Timing Case Plate A
AEDD3004
1 SE659L/5 1 TIMING GEAR CASE

2 554/109 1 OIL SEAL
3 374/1247 1 BEARING
4 494/128 1 JOINT
5 316458 6 STUD
6 317011 6 METRIC NUT
8 SE659D/7 1 TIMING CASE JOINT
9 SE389 1 CARRIER
10 310063 3 BOLT
11 2086/010 3 SPRING WASHER
12 310067 4 BOLT
14 310070 1 BOLT
15 317012 1 NUT
17 310070 1 BOLT
19 310068 3 BOLT
20 317012 3 NUT
22 310068 3 BOLT
23 317012 3 NUT
25 SE240A/4 1 BLANKING PLATE
26 SE240A/3 1 JOINT
27 316458 3 STUD
30 SE597A/3 1 PLATE
31 SE597B/7 1 JOINT
32 316478 1 STUD
33 316477 3 STUD
34 317012 4 NUT
35 ST20607 4 WASHER
36 6SE188/12 1 PLATE
37 6SE188A/49 1 JOINT
38 316478 1 STUD
39 316477 3 STUD
40 317012 4 NUT
41 310066 1 BOLT
Page 31
Timing Cover Plate A
AEDD3004
11 2
7
6
8
4
9 10 5 3
Page 32
Timing Cover Plate A
AEDD3004
1 SE65J/1 1 PLATE
2 SE175C/32 1 JOINT
3 SE145D/27 1 HOUSING
4 263/175 1 BALL BEARING
5 331/262 1 JOINT
6 316457 4 STUD
9 312063 9 SETSCREW
11 340/405 3 DOWEL
Page 33
Atomisers Plate A
AFDD3126
8
7
1
3
4
5
6
Page 34
Atomisers Plate A
AFDD3126
1 858/12 G 8 INJECTOR
2 F 858/12 1 HOLDER
3 726/60 1 NOZZLE KIT
4 576/136 1 O RING
5 576/137 1 O RING
6 277/124 8 INJECTOR WASHER
7 SE1D/42 8 CLAMP
8 314098 8 CAPSCREW
Service Options
1 R/858/12 8 EXCHANGE. INJECTOR
Page 35
Throttle Linkages Plate A
AFDD3126
4
2
5 3
18
1
9 7
17 8
6
16 23 28 10 51 45 47 49
22 27 52 44
25 50
26 42
53 48 46
12 44
13 21 20 30 43
15 14 11 19 31 43
24
35
54 34 37 36
32 29
33
41
38
40 39
Page 36
AFDD3126
1 6SE188D/46 1 SHAFT
2 536/25 1 SPRING
3 347/519 1 DISTANCE PIECE
4 6SE188Q/40 1 LEVER
5 126/6 1 BOLT
6 526/27 1 NUT
8 310012 1 SETSCREW
9 317408 1 NUT
11 6SE188M/40 1 LEVER
13 536/33 1 TENSION SPRING
14 352610 1 CIRCLIP
16 30/822 1 SETSCREW
18 SE323U/3 1 GUARD
19 310069 1 BOLT
20 317012 1 NUT
22 30/813 1 BOLT
23 317012 1 NUT
24 SE483E/1 1 ROD
25 SE188/59 1 BLOCK
26 UFN104/A 1 UNF NUT
28 352610 1 CIRCLIP
29 296/13 1 BALL JOINT
30 UFN104/A 1 UNF NUT
31 312040 1 SETSCREW
32 317409 1 NUT
33 8SE483 1 LINKAGE
36 418/155 3 FLANGE
37 576/173 3 O RING
38 316477 6 STUD
39 317012 6 NUT
42 SE483K/1 8 CONTROL ROD
43 010295 16 SCREW
44 526/27 16 NUT
45 319/137 8 TURNBUCKLE
47 319/138 8 NUT
48 126/13 8 SETSCREW
Page 37
AFDD3126
4
2
5 3
18
1
9 7
17 8
6
16 23 28 10 51 45 47 49
22 27 52 44
25 50
26 42
53 48 46
12 44
13 21 20 30 43
15 14 11 19 31 43
24
35
54 34 37 36
32 29
33
41
38
40 39
Page 38
AFDD3126
49 526/27 8 NUT
51 317008 8 NUT
53 374/1285 8 SPACER
54 39/50 1 LABEL
Page 39
Engine Identification Labels Plate A
ALDD3000
5
9
1
2
Page 40
Engine Identification Labels Plate A
ALDD3000
1 930/31 1 PLATE
2 533/1 4 RIVET
3 39/41 1 LABEL
4 39/48 1 LABEL
5 39/57 1 LABEL
6 930/33 1 TIE
7 930/34 1 LABEL
8 SE49CJ 1 NAMEPLATE
9 39/50 1 LABEL
Page 41
Flywheel & Starter Ring Plate A
CDDD3003
6
12
3 8 7
1 4
5
17
13
16 15
13
14
9
10 11
18
Page 42
Flywheel & Starter Ring Plate A
CDDD3003
1 6SE258G/1 1 FLYWHEEL HOUSING

2 340/405 2 DOWEL
3 310063 13 BOLT
5 2116/060 5 BOLT
6 6SE251N 1 FLYWHEEL ASSEMBLY
7 1 FLYWHEEL
8 Q251A/2 1 STARTER RING GEAR
9 334/246 1 PLATE
10 UFS110/8S 3 UNF BOLT
12 55/75 1 POINTER
13 6SE667/1 2 BRACKET
14 310143 6 BOLT
15 317017 6 NUT
17 471/54 1 PLUG
18 471/41 1 PLUG
Page 43
Starter Motor Plate A
EDDD3002
10 11
1 12
2 3
9
6
4
8
5 7 14
13
BRUSH KIT DRIVE KIT

JEU BALAI JEU COMMANDES
BUERSTENSATZ ANTRIEBSSATZ
KIT SPAZZOLA KIT DI GUIDA
ESCOBILLAS JUEGO TRANSMISION JUEG
Page 44
Starter Motor Plate A
EDDD3002
1 701/133 G 1 STARTERMOTOR
2 UFS110/12S 3 SCREW UNF
4 589/83 1 RELAY
5 312038 2 SCREW
6 317009 2 NUT
9 664/1880 1 BRACKET
10 696/2 2 RUBBER BOOT
11 696/4 2 COVER
12 696/5 2 COVER
13 Y99/00061 1 BRUSH KIT
14 Y89/00179 1 DRIVE KIT
Service Options
1 R/701/133 1 EXCHANGE. STARTERMOTOR
Page 45
Sump Plate A
GBDD3000
8 20
2
19
17
5
7
6
20
19
1
18
3
12 14
10
11 13
9
16
15
Page 46
Sump Plate A
GBDD3000
1 8SE50F/13 1 SUMP
2 8SE112 1 STRAINER
3 335/272 1 PLUG
4 012504 1 PLUG
5 012653 1 WASHER
8 8SE70A 1 SUMP JOINT
9 012503 1 PLUG
10 012652 1 WASHER
11 012504 1 PLUG
12 012653 1 WASHER
13 012505 1 PLUG
14 012654 1 WASHER
15 012506 2 PLUG
16 276/241 2 WASHER
17 310067 2 BOLT
18 310059 18 BOLT
Page 47
Oil Strainer Plate A
GBDD3000
11 12 10
14 13
16
15
9
5
4 6 1
7
8
2
Page 48
Oil Strainer Plate A
GBDD3000
1 SE120AB/30 1 SUCTION PIPE

2 365/523 1 SPRING
3 87/14 1 PLAIN WASHER
4 SE121/24 1 SUPPORT
5 312062 2 SETSCREW
8 819/479 1 CLAMP
10 576/174 8 O RING
11 576/171 8 O RING
12 SE121A/50 8 PISTON COOLING JET
13 339/37 8 COLLAR
14 449/59 8 CLAMP
Page 49
Dipstick & Filler Tube Plate A
GBDD3000
Page 50
Dipstick & Filler Tube Plate A
GBDD3000
1 SE123B 1 DIPSTICK ASSEMBLY
Page 51
Oil Pump Plate A
GBDD3000
37
39 38
1
7 2
15
17
3 16
36
35 34
32 31 30 8
29 9 11
5
10
6
33 25
27
24 22 14 13 4
23 19
28 26 18 12
21
20
Page 52
Oil Pump Plate A
GBDD3000
1 SE116Z 1 OIL PUMP

2 SE116U/1 1 PUMP BODY
3 374/1226 2 BUSH
4 SE116M/13 1 SHAFT
5 506/506 1 KEY
6 506/485 1 KEY
7 SE116A/32 1 ROTOR ASSEMBLY KIT
8 SE116T/1 1 COVER
9 641/28 1 PLUG
10 641/27 1 PLUG
11 354470 2 DOWEL
12 SE116C/5 1 JOINT
13 316495 2 STUD
14 SE116B/15 1 OIL PUMP GEAR
15 88/562 1 WASHER
16 2524/200 1 NUT
17 418/182 1 BLANKING PLATE
18 278/379 1 JOINT
21 SE125B/9 1 PLUNGER
22 365/534 1 SPRING
23 SE125A/10 1 CAP
24 418/163 1 BLANKING PLATE
25 278/381 1 JOINT
28 314446 2 GRUB SCREW
29 SE266C 1 COUPLING
30 SE116/31 1 CARRIER
31 554/101 1 OIL SEAL
32 SE597L 1 LIFT PUMP
33 SE597C/7 1 JOINT
34 316458 2 STUD
37 SE116B/26 1 JOINT
38 316495 2 STUD
Page 53
Breather Plate A
GBDD3000
12
13 14
10
9
11 16
4
3 7
8
6
1
5
23
25 15
22
24
26
21
27 20
28
17
18
19
Page 54
Breather Plate A
GBDD3000
1 SE122/1 1 BODY
2 SE122B/1 1 SUPPORT BRACKET
3 SE122BG/1 1 SUPPORT BRACKET
4 314075 4 CAPSCREW
5 317012 6 NUT
7 522/37 2 ELEMENT
8 55/61 1 DOWEL
9 331/275 1 JOINT
10 SE122AC/1 1 LID
11 316463 1 STUD
12 317505 1 WING NUT
15 892/38 1 HOSE
16 525/19M 1 HOSE CLIP
17 331/266 1 JOINT
18 316478 3 STUD
19 317012 3 NUT
21 SE122BE/1 1 PIPE
22 422/6 1 HOSE
24 374/1336 1 OIL FILLER TUBE
25 JV110A/2 1 OIL FILLER CAP
26 419/702 1 HOSE
28 SE50U/30 1 CRANKCASE DOOR
Page 55
Oil Cooler Plate A
JBDD3000
14 15
11
2
4
16 10 8
17
13
15
12 9
10
3
7 5 10 6
Page 56
Oil Cooler Plate A
JBDD3000
1 582/136 G 1 OIL COOLER

2 8SE445/12 1 BODY
3 283/111 1 JOINT
4 SE445B/1 1 COVER
5 283/108 1 JOINT
6 312067 4 SETSCREW
7 SE445K/2 1 TUBESTACK
8 310193 1 BOLT
9 310070 2 BOLT
11 SE445C/1 1 COVER
12 576/184 1 O RING
16 530/19 1 TAP
17 012652 2 WASHER
Service Options
1 R/582/136 1 EXCHANGE. OIL COOLER
Page 57
Oil Filter Plate A
JBDD3000
2
1
5
8
4
3 9
Page 58
Oil Filter Plate A
JBDD3000
1 SE111B/23 1 OIL FILTER HEAD

2 SE111A/36 1 JOINT
5 535/203 3 ADAPTOR
6 SE111B 3 OIL FILTER
7 335/210 1 PLUG
8 641/26 3 PLUG
9 335/209 1 PLUG
Page 59
Coolant Pipes & Connections Plate A
JBDD3000
33
32
35
31
30 29
24 21
22 23
34
19 36
25 37
6 27
4 28 26
20
20 18
5
3 6 5
2 6
15 1
3
17
16 13
17
4 6 7
14
11
9
12
10
Page 60
Coolant Pipes & Connections Plate A
JBDD3000
1 664/1627 1 SUPPORT
2 664/1628 1 SUPPORT
3 354500 4 DOWEL
4 310059 4 BOLT
5 312064 4 SETSCREW
7 SE14L/12 1 ELBOW
8 283/107 1 JOINT
9 312064 4 SETSCREW
11 419/554 1 HOSE
13 SE14V/12 1 PIPE
14 576/241 1 O RING
15 310067 2 BOLT
18 341/180 1 JOINT
21 283/106 2 JOINT
24 419/201 1 CONNECTION
25 8SE14C/12 1 WATER PIPE
26 341/180 1 JOINT
29 283/106 1 JOINT
30 310059 2 BOLT
32 012502 1 PLUG
33 012651 1 WASHER
34 278/387 1 JOINT
Page 61
Coolant Pipes & Connections Plate B
JBDD3000
1
6
7 4
5
Page 62
Coolant Pipes & Connections Plate B
JBDD3000
1 8SE14K/12 1 WATER PIPE

2 419/554 1 HOSE
4 8SE14L/12 1 WATER PIPE
5 F 8SE14L/12 1 WATER PIPE
6 012502 1 PLUG
7 012651 1 WASHER
Page 63
Oil Feed Pipes Plate A
JBDD3000
52 49
50
51
29
21
23 31
24 32 50
22
23 33 39
34 35 45 43
24 18 44
22 20 42
17
53 41
38 30 57 58 19
36 46
15 16
37 47 11
26
27 14 12
28 25 54
48 9
10
13
40
6
3
8
7
5
1 2
4
Page 64
JBDD3000
1 SE120M/30 1 OIL PIPE

2 576/178 2 O RING
3 374/1258 1 RETAINER
4 310063 2 BOLT
6 576/197 1 O RING
7 310059 2 BOLT
9 SE120K/19 1 ELBOW
10 576/139 1 O RING
13 789/604 1 FLEXIBLE PIPE
14 274/253 2 UNION
15 SE120J/19 1 BODY
16 576/181 1 O RING
17 310069 1 BOLT
18 310070 1 BOLT
21 8SE120/1 1 OIL PIPE
22 576/181 2 O RING
25 SE120C/1 1 OIL PIPE
26 576/175 1 O RING
29 SE125B 1 VALVE
30 SE125A/1 1 BODY
31 DA125A/3 1 VALVE
32 583/11 1 WASHER
33 365/460 1 SPRING
34 DA125/6 1 PLUG
35 278/378 1 JOINT
36 278/377 1 JOINT
37 310075 2 BOLT
39 8SE120E/35 1 OIL PIPE
40 599/43 1 UNION
41 551B/701 2 CLAMP
42 SE142A/1 2 CLIP
46 551/717 1 CLIP
48 310063 2 BOLT
Page 65
JBDD3000
52 49
50
51
29
21
23 31
24 32 50
22
23 33 39
34 35 45 43
24 18 44
22 20 42
17
53 41
38 30 57 58 19
36 46
15 16
37 47 11
26
27 14 12
28 25 54
48 9
10
13
40
6
3
8
7
5
1 2
4
Page 66
JBDD3000
49 6SE120U/35 8 OIL PIPE

50 599/42 8 UNION
51 551/719 8 CLIP
55 012502 1 PLUG
56 012651 1 WASHER
57 012505 1 PLUG
58 012654 1 WASHER
Page 67
Front End Drive Input Plate A
KBDD3000
5
1
2
Page 68
Front End Drive Input Plate A
KBDD3000
1 921/46 1 DAMPER
2 8SE92B/10 1 ADAPTOR
3 2116/050 8 BOLT
4 SEV92/19 1 RETAINING PLATE
5 2116/050 3 BOLT
Page 69
Front End Drive Input Plate B
KBDD3000
Page 70
Front End Drive Input Plate B
KBDD3000
1 8SE92/28 1 CRANKSHAFT PULLEY

2 8SE92G/10 1 ADAPTOR
3 2116/060 8 BOLT
4 2112/030 4 BOLT
Page 71
Water Pump Plate A
LBDD3000
22 24
31
30
29
25
27 28
23 21
26
1
12
13
17
7
4 6 3
5
19
2
18
18
9
19
20
16 15 32
10 14
11
8
14 11
Page 72
Water Pump Plate A
LBDD3000
1 SE145AX G 1 WATER PUMP KIT

2 SE145C/1 1 BODY (A)
3 SE145B/12 1 ROTARY SEAL (A)
4 554/115 1 OIL SEAL (A)
5 SE145F/10 1 IMPELLER (A)
6 SE145C/39 1 COUNTER FACE (A)
7 SE145G/9 1 SHAFT (A)
8 374/1227 1 SPACER (A)
9 420/123 2 SHIM (A)
10 521/59 1 CIRCLIP (A)
11 263/7 2 BEARING (A)
12 SE145E/27 1 HOUSING (A)
13 576/128 1 O RING (A)
14 374/1281 2 RING (A)
15 88/562 1 WASHER (A)
16 2524/200 1 NUT (A)
17 506/485 1 KEY (A)
18 310070 2 BOLT (A)
19 317012 2 NUT (A)
20 641/26 1 PLUG (A)
21 SE116B/15 1 OIL PUMP GEAR (A)
22 SE145B/42 1 JOINT
23 554/105 1 OIL SEAL
24 353318 1 KEY
25 310070 1 BOLT
27 310072 2 BOLT
29 310080 1 BOLT
30 317012 1 NUT
32 SE145BA 1 WATER PUMP REPAIR KIT
Service Options
1 R/SE145AX 1 EXCHANGE. WATER PUMP KIT
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT SE145BB
Page 73
Thermostat & Housing Plate A
LDDD3000
28
9
10 7
8
6 29
15 12
5
14 11
13
1 18
2
3 19
6 17
4
8 7
10 1
16
9
20
22
21
26
27 24
25 23
Page 74
Thermostat & Housing Plate A
LDDD3000
1 SE573U 1 THERMOSTAT ASSEMBLY

2 SE573M/2 1 THERMOSTAT BODY
3 641/26 2 PLUG
4 641/27 2 PLUG
5 SE573/1 2 THERMOSTAT
6 SE573C/3 2 JOINT
7 SE573N/2 2 COVER
8 316480 12 STUD
9 317012 12 NUT
11 511/6 1 WASHER
12 30/810 2 BOLT
13 88/575 2 WASHER
14 641/26 2 PLUG
15 641/27 4 PLUG
16 352381 1 O RING
18 317012 2 NUT
20 576/199 1 O RING
21 317012 2 NUT
23 SE577N 1 WATER PIPE
25 419/595 1 HOSE
28 316481 2 STUD
29 471/54 1 PLUG
Page 75
Inlet & Outlet Connections Plate A
LDDD3000
6 7
9
8
1 2
1
2
1 4 5
2
3
1 11
12
10
Page 76
Inlet & Outlet Connections Plate A
LDDD3000
1 SE14C/4 4 RAIL
2 352381 3 O RING
3 312066 6 SETSCREW
4 317012 6 NUT
6 418/180 1 FLANGE
7 278/382 1 JOINT
8 317012 2 NUT
10 278/399 8 JOINT
11 310064 16 BOLT
Page 77
Alternator Plate A
NDDD3000
Page 78
Alternator Plate A
NDDD3000
1 702/186 G 1 ALTERNATOR (A)

2 353318 1 KEY
Service Options
1 R/702/186 1 EXCHANGE. ALTERNATOR (A)
Footnotes
(A) NO SERVICED PARTS
Page 79
Alternator Bracket & Fixings Plate A
NDDD3000
9 6
10
7
11
2
15 3
18
17 19 1
16 14
12
13
20 5
4
21
Page 80
Alternator Bracket & Fixings Plate A
NDDD3000
1 541/398 1 TIMING BELT

2 SE103C 1 ALTERNATOR PULLEY
3 644/16 1 BUSH
4 SE103D 1 PULLEY
5 644/17 1 BUSH
6 664/1261 1 BRACKET
7 312050 4 SETSCREW
9 UFB107/32S 1 UNF BOLT
10 N633P/4 1 UNF NUT
11 374/1280 1 COLLAR
12 836/8 1 RESISTOR
14 UFB106/24S 1 BOLT
15 N633P/3 1 NUT
17 87/3 1 PLAIN WASHER
18 310068 1 BOLT
20 782/96 1 OIL PRESSURE SWITCH
21 471/28 1 GAITER
Page 81
Guards Plate A
NDDD3000
4
3
2
Page 82
Guards Plate A
NDDD3000
1 SE323Z/3 1 GUARD
2 312064 1 SETSCREW
Page 83
Turbocharger Plate A
SBDD3004
1
1
6 3
2
4
7
Page 84
Turbocharger Plate A
SBDD3004
1 SE652CE 2 TURBOCHARGER
2 283/110 2 JOINT
3 503/293 8 METRIC BOLT
4 2076/3 8 NUT
5 SE652/5 2 GLAND
6 576/148 4 O RING
7 1 REPAIR KIT (A)
Footnotes
(A) PART NUMBER TO BE ADVISED
Page 85
Air Duct Plate A
SBDD3004
9
8
28 11
24 27 10
13 14
3 12
25 26
5
16 4
17 18
7
15
6
2
1
21 19 23 21
22
20
33 34 30
29
31 36
32 35 37
Page 86
Air Duct Plate A
SBDD3004
1 SE651Q/4 1 AIR PIPE

2 343/162 1 PLUG
3 SE651P/4 1 AIR PIPE
4 331/285 1 JOINT
5 312066 5 SETSCREW
6 317012 5 NUT
8 SE661P 1 HEATSHIELD
9 312067 2 SETSCREW
10 317012 2 NUT
15 8SE651G/4 2 AIR PIPE
16 331/284 1 JOINT
19 SE651M/6 4 SUPPORT BRACKET
24 763/333 1 BELLOWS
25 331/284 2 JOINT
26 312066 12 SETSCREW
27 317012 12 NUT
29 SE651D/6 1 BRACKET
30 310070 2 BOLT
31 317012 3 NUT
33 SE651E/6 1 BRACKET
35 317012 2 NUT
Page 87
Feed Pipes Plate A
SBDD3004
9
2
3
10
11
Page 88
Feed Pipes Plate A
SBDD3004
1 SE120N/48 1 OIL PIPE

2 F SE120N/48 1 OIL PIPE
3 F SE120N/48 1 TEEPIECE
6 551/718 1 CLIP
7 F SE120N/48 1 PIPE
8 F SE120N/48 1 UNION
9 314074 8 CAPSCREW
11 036613 1 SEAL
Page 89
Leak-Off Pipes Plate A
SBDD3004
8
8
10
3
9
11 4
2
1
5
7
6
Page 90
Leak-Off Pipes Plate A
SBDD3004
1 590S/107 2 UNION
2 551/668 1 CLIP
3 SE120G/49 1 OIL PIPE
4 SE120F/49 1 OIL PIPE
5 316478 2 STUD
6 317012 2 NUT
8 278/384 2 JOINT
9 SE120/49 1 FITTING
10 335/58 1 PLUG
11 278/386 1 JOINT
Page 91
Induction Manifold Plate A
TBDD3000
1
1 2 5
4 6
4 5
9 11 12 6
8
1
1 3
7
10
Page 92
Induction Manifold Plate A
TBDD3000
1 SE34B/1 4 INDUCTION MANIFOLD

4 310064 15 BOLT
5 317012 15 NUT
8 310064 5 BOLT
9 317012 5 NUT
10 SE34B/30 1 COVER
11 312064 29 SETSCREW
Page 93
Air Filter Assembly Plate A
TDDD3000
2
6 30
8
7
4 5 11 14
17
13
9
3 10 16
1 15
12
24 23
25 26
19
27
20
29
22
28
21
18
Page 94
Air Filter Assembly Plate A
TDDD3000
1 S551A 2 AIR FILTER

2 S551/4 1 AIR FILTER ELEMENT
3 419/601 2 HOSE
4 641/26 2 PLUG
5 271/459 2 ADAPTOR
6 S551/7 2 GUARD
7 SE551A/13 2 INDICATOR
8 525/53 4 HOSE CLIP
9 S34L/12 2 AIR PIPE
10 419/600 2 HOSE
11 525/62 4 HOSE CLIP
12 347/541 2 AIR PIPE
13 419/600 2 HOSE
14 525/62 4 HOSE CLIP
15 S34M/12 2 AIR PIPE
16 419/650 2 HOSE
17 525/37 4 HOSE CLIP
18 664/1479 1 BRACKET
19 664/1424 1 BRACKET
21 317012 4 NUT
23 SE551K/12 4 STRAP
25 317012 4 NUT
28 317412 4 NUT
30 641/15 2 PLUG
Page 95
Exhaust Manifold Plate A
UBDD3000
3
13 12
4
1
7
5
6
11 1
10
9 2
8
Page 96
Exhaust Manifold Plate A
UBDD3000
1 SE15AY 3 EXHAUST MANIFOLD

2 SE15BA 1 EXHAUST MANIFOLD
3 SE15W/7 3 BELLOWS
4 282/296 8 EXHAUST MANIFOLD JOINT
5 341/184 7 JOINT
6 2110/050 28 SCREW
7 2550/010 24 NUT
8 504/755 1 COVER
9 341/189 1 JOINT
10 503/293 4 METRIC BOLT
11 2550/010 4 NUT
12 2110/050 32 SCREW
Page 97
Exhaust Connection Plate A
UBDD3000
2
7
3
5
4
6
9
8
Page 98
Exhaust Connection Plate A
UBDD3000
1 SE15AZ 1 ADAPTOR
2 641/2 1 PLUG
3 341/189 1 JOINT
4 SE15R/7 1 GLAND
6 6SE15B/6 1 BRACKET
7 2110/040 2 BOLT
8 312064 2 SETSCREW
Page 99
Exhaust Outlet Plate A
UDDD3000
Page 100
Exhaust Outlet Plate A
UDDD3000
1 SE24R 2 EXHAUST ELBOW

2 335/8 2 PLUG
Page 101
Filter Head Assembly Plate A
VBDD3000
4 2 18
5 3
9
11
10 7
15
1 17
12
15
16 14 8
6 13
Page 102
Filter Head Assembly Plate A
VBDD3000
1 SE429B/1 1 FILTER HEAD

2 SE429N/22 1 BRACKET
3 310075 2 BOLT
4 317012 2 NUT
6 SE429B/4 1 FUEL FILTER ELEMENT
7 SE49E 1 NAMEPLATE
8 312068 1 SETSCREW
9 317012 3 NUT
15 535/373 2 ADAPTOR
16 599/63 1 UNION
17 669/7 1 UNION
18 374/1403 2 SPACER
Page 103
Pipework & Connections Plate A
VBDD3000
3 1
2 6
4
3
Page 104
VBDD3000
1 SE142A 1 RAIL
2 471/57 2 PLUG
3 744/3 16 UNION
4 SE427GH 8 FUEL PIPE
5 SE427GJ 8 FUEL PIPE
6 8SE427J 1 FUEL PIPE
7 551/718 2 CLIP
Page 105
Pipework & Connections Plate B
VBDD3000
21
16 22
22
23
24
4
3
20
19 2
18 5 1
17
6
27
7
9
12
10
11
15
13
8
14
Page 106
VBDD3000
1 SE427GG 1 FUEL PIPE

2 599/65 1 TEEPIECE
3 SE427DR 1 PIPE
4 599/47 1 UNION
5 SE427DS 1 PIPE
6 599/64 1 UNION
7 535/349 1 ADAPTOR
8 879/39 1 PRIMING PUMP
9 Y89/00242 1 BANJO BOLT
10 Y89/00243 1 WASHER
12 2121/5 2 STUD
14 860/233 1 NON RETURN VALVE
15 036608 1 SEAL
16 SE427EY 1 PIPE
17 551/741 2 CLIP
21 599/66 1 TEEPIECE
22 599/67 2 PIPE
23 SE427EW 1 PIPE
24 445/145 1 BANJO FITTING
25 Y89/00242 1 BANJO BOLT
26 Y89/00243 1 WASHER
27 036613 1 SEAL
Page 107
Immersion Heater Plate A
WDDD3000
17
14
16
13
15 1 2 3 6
8
4
7
10 9
11 12
Page 108
Immersion Heater Plate A
WDDD3000
1 717/712 2 HEATER
2 1 ELEMENT
3 1 BRACKET
4 1 THERMOSTAT
5 271/412 1 UNION
6 312040 8 SETSCREW
7 317009 8 NUT
9 556/5 8 WASHER
12 271/412 2 UNION
13 789/459 2 PIPE
14 271/367 2 UNION
15 271/412 2 UNION
16 789/432 2 PIPE
17 271/367 2 UNION
Page 109
Engine Mounts Plate A
ZCDD3000
5
1 4
Page 110
Engine Mounts Plate A
ZCDD3000
1 SE65C/2 2 SUPPORT FOOT

2 340/405 2 DOWEL
3 310063 6 BOLT
5 317012 6 NUT
Page 111
Protection Switch Plate A
ZJDD3025
11
14 1 10 2 12
17
16 18
15
13 4
21
5
9 19
8 20
7 22 24
6 23
3 7
6
3
Page 112
Protection Switch Plate A
ZJDD3025
1 589/91 1 SOLENOID
2 SE589N/1 1 BRACKET
3 310070 1 BOLT
4 317012 1 NUT
9 471/61 1 COVER
14 317312 1 NUT
17 374/1340 1 ROLLER
18 589/79 1 RELAY
19 SE645D/1 1 BRACKET
20 312038 2 SCREW
21 317009 2 NUT
Page 113
Protection Switch Plate B
ZJDD3025
Page 114
Protection Switch Plate B
ZJDD3025
1 655/42 1 SWITCH
Page 115
Protection Switch Plate C
ZJDD3025
13 4
12
8 9
6 11
7
10
10
Page 116
Protection Switch Plate C
ZJDD3025
1 782/160 1 SWITCH
2 271/457 1 ADAPTOR
3 789/532 1 OIL PIPE
4 551/144 1 PIPE CLIP
5 551/755 1 PIPE CLIP
6 551/754 1 PIPE CLIP
7 312049 1 SCREW
10 551/144 2 PIPE CLIP
11 271/458 1 ADAPTOR
Page 117
Radiator & Guards Plate A
ZMDD3095
Page 118
Radiator & Guards Plate A
ZMDD3095
1 584/444FC 1 RADIATOR
Page 119
ZMDD3095
2 1
5
4
5 3
Page 120
ZMDD3095
1 6SE14W/8 1 WATER PIPE

2 341/181 1 JOINT
3 310069 2 BOLT
4 312064 2 SETSCREW
6 641/15 1 PLUG
Page 121
ZMDD3095
7
11
1 13 12
8
2
3
10
7
14
5 9
4
Page 122
ZMDD3095
1 312065 6 SETSCREW
2 317012 6 NUT
4 312066 6 SETSCREW
5 317012 6 NUT
7 331/284 2 JOINT
8 312066 6 SETSCREW
9 317012 6 NUT
12 317012 4 NUT
Page 123
Joints & Gaskets - Top Service Kit Plate A
SACD0808
Page 124
Joints & Gaskets - Top Service Kit Plate A
SACD0808
1 8SE663H X JOINTS AND GASKET KIT
Page 125
Joints & Gaskets - Bottom Service Kit Plate A
SGBD0806
Page 126
Joints & Gaskets - Bottom Service Kit Plate A
SGBD0806
1 8SE663F X BOTTOM JOINT AND GASKET
Page 127
Parts Index
Page 128
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 271/457 117 BANJO BOLT Y89/00242 107, 107
271/458 117 BANJO FITTING 445/145 107
271/459 95 BAR 8SE50A/49 13
535/203 59 BEARING 263/7 73
535/349 107 374/1247 31
535/373 103 BEARING KIT SE574D/M 13
8SE92B/10 69 BELLOWS 763/333 87
8SE92G/10 71 SE15W/7 97
SE15AZ 99 BIG END BEARING SE91AA/3M 29

KIT
ADJUSTER SE152/29 21
BLANKING PLATE 418/163 53
SE152A/5 21, 21
418/182 53
SE152D/5 21
SE240A/4 31
AIR FILTER S551A 95
BLOCK SE121/6 23
AIR FILTER S551/4 95
ELEMENT SE188/59 37
AIR PIPE 347/541 95 BODY 8SE445/12 57
8SE651G/4 87 SE120J/19 65
S34L/12 95 SE121E/49 25
S34M/12 95 SE122/1 55
SE651P/4 87 SE125A/1 65
SE651Q/4 87 SE145C/1 73
ALTERNATOR 702/186 79 BOLT 126/6 37
ALTERNATOR SE103C 81 2110/040 99

PULLEY
2112/030 71
BALL BEARING 263/175 33
2116/050 69, 69
BALL JOINT 296/13 37
2116/060 43, 71
296/30 39
30/810 75
296/37 37
30/813 37
Page 129
Parts Index
310059 47, 61, 6SE667/1 43

61, 65
SE290/1 81
310063 31, 43,
65, 65, SE419/3 107
111
SE429N/22 103
310064 77, 93, 93
SE483C/5 21
310066 31
SE589N/1 113
310067 31, 47, 61
SE645D/1 113
310068 23, 31,
SE651D/6 87
31, 81
SE651E/6 87
310069 37, 65,
121 SE667/1 13
310070 31, 31, BRIDGE PIECE SE152A/24 21
57, 65,
73, 73, BRUSH KIT Y99/00061 45
87, 113
BUSH 374/1226 53
310072 73
374/1283 23
310075 65, 103
644/16 81
310080 73
644/17 81
310143 43
CAMSHAFT 8SE100P 23
310193 57
CAMSHAFT BUSH 374/1360 13
503/256 13
CAMSHAFT GEAR SE97C/1 23
503/287 17
CAP SE125A/10 53
UFB106/24S 81
CAPSCREW 314030 25
BOTTOM JOINT 8SE663F 127
AND GASKET KIT 314031 39
BRACKET 664/1261 81 314043 37
664/1424 95 314074 23, 89
664/1479 95 314075 55
664/1880 45 314081 23, 25
6SE15B/6 99 314086 21
Page 130
Parts Index
314098 35 COUPLING SE266C 53
314135 13 COVER 471/61 113
314137 13 504/755 97
314139 21 696/4 45
CARRIER SE116/31 53 696/5 45
SE389 31 SE116T/1 53
CIRCLIP 352610 37, 37 SE34B/30 93
496/29 27 SE445B/1 57
521/59 73 SE445C/1 57
CLAMP 449/59 49 SE573N/2 75
551B/701 65 CRANKCASE 8SE7500J 13
819/479 49 CRANKCASE DOOR SE50U/30 55
SE1D/42 35 CRANKSHAFT 8SE92 15
CLIP 551/668 91 CRANKSHAFT SE96C 15

GEAR
551/717 65
CRANKSHAFT 8SE92/28 71
551/718 89, 105 PULLEY
551/719 67 CYLINDER HEAD SE420C/1 19
COVER
551/741 107
CYLINDER HEAD SE2H 11, 17
SE142A/1 65
GASKET
COLLAR 339/37 49
CYLINDER HEAD SE1AR 17
374/1280 81 KIT
CON ROD BOLT 363/48 11, 29 CYLINDER Y03/00005 11

OVERHAUL KIT
CONNECTION 419/201 61
DAMPER 921/46 69
CONROD KIT SE91T 29
DIPSTICK SE123B 51
CONTROL ROD SE483K/1 37 ASSEMBLY
COTTER HW7B/18 17 DISTANCE PIECE 347/509 65
COUNTER FACE SE145C/39 73 347/519 37
Page 131
Parts Index
374/1277 97, 103 EXCHANGE. R/SE145AX 73

WATER PUMP KIT
374/1317 47, 65,
81, 89, EXHAUST ELBOW SE24R 101
99, 107
EXHAUST SE15AY 97
374/1341 113 MANIFOLD
374/1406 113 SE15BA 97
DOOR SE8E/3 25 EXHAUST 282/296 11, 97

MANIFOLD JOINT
DOWEL 340/182 29
FILTER HEAD SE429B/1 103
340/396 15
FITTING SE120/49 91
340/397 17
FLANGE 418/155 37
340/398 13, 23
418/180 77
340/405 23, 33,
43, 111 FLEXIBLE PIPE 789/604 65
354470 53 FLYWHEEL 6SE251N 43

ASSEMBLY
354471 13
FLYWHEEL 6SE258G/1 43
354500 13, 15, 61 HOUSING
55/61 55 FOLLOWER SE8E 25
DRIVE KIT Y89/00179 45 Y90/00012 25
ELBOW SE120K/19 65 Y90/00013 25
SE14L/12 61 FUEL FILTER SE429B/4 103
ELEMENT
ELEMENT 522/37 55
FUEL PIPE 8SE427J 105
END SE153B/3 21
SE427GG 107
EXCHANGE. R/702/186 79
ALTERNATOR SE427GH 105
EXCHANGE. R/858/12 35 SE427GJ 105
INJECTOR
GAITER 471/28 81
EXCHANGE. OIL R/582/136 57
COOLER GLAND SE15R/7 99
EXCHANGE. R/701/133 45 SE652/5 85

STARTERMOTOR
GRUB SCREW 314446 53
Page 132
Parts Index
GUARD S551/7 95 INDUCTION SE34B/1 93

MANIFOLD
SE323U/3 37
INJECTOR 858/12 35
SE323Z/3 83
INJECTOR WASHER 277/124 11, 35
GUDGEON PIN SE89 27
INLET MANIFOLD 282/295 11, 93
GUIDE 392/42 17 JOINT
HEATER 717/712 109 283/119 93, 93,
123
HEATSHIELD SE661P 87
INLET/EXHAUST SE7AB/14 17
HOSE 419/554 61, 63
VALVE
419/595 75
INSERT 740/101 17
419/600 95, 95
740/106 17
419/601 95
INSPECTION SE50J/30 13
419/650 95 COVER
419/702 55 JOINT 278/377 65
422/6 55 278/378 65
892/38 55 278/379 53
HOSE CLIP 525/19M 55 278/381 53
525/37 95 278/382 77
525/46M 55 278/384 91
525/50M 63, 75, 75 278/386 91
525/53 95 278/387 61
525/57M 55, 61 278/399 11, 77
525/62 95, 95 283/106 61, 61
HOUSING SE145D/27 33 283/107 61
SE145E/27 73 283/108 57
IDLER GEAR SE659A 23 283/110 85
IMPELLER SE145F/10 73 283/111 57
INDICATOR SE551A/13 95 331/262 33
331/266 55
Page 133
Parts Index
331/275 55 39/57 41
331/284 87, 87, 930/34 41

123
LEVER 6SE188M/40 37
331/285 87
6SE188Q/40 37
341/180 61, 61
SE483H 21
341/181 121
SE483U/4 21
341/184 97
SE483V/4 21
341/189 97, 99
LID SE122AC/1 55
494/128 31
LIFT PUMP SE597L 53
6SE188A/49 31
LINER SE7E/2 11, 13
SE111A/36 59
LINKAGE 8SE483 37
SE116B/26 53
LOCKNUT 2510/100 21
SE116C/5 53
2512/125 21, 21
SE145B/42 73
319/146 21
SE175C/32 33
METRIC BOLT 503/293 85, 97
SE240A/3 31
METRIC NUT 317011 31, 31,
SE573C/3 75 33, 37,
53, 113,
SE597B/7 31 117
SE597C/7 53 NAMEPLATE SE49CJ 41
SE644B/1 25 SE49E 103
JOINTS AND 8SE663H 125 NON RETURN 860/233 107
GASKET KIT VALVE
KEY 353318 73, 79 NOZZLE KIT 726/60 35
506/485 53, 73 NUT 2076/3 85
506/506 53 2524/200 53, 73
LABEL 39/41 41 2550/010 97, 97
39/48 41 317008 39
39/50 39, 41 317009 45, 109,
113
Page 134
Parts Index
317012 21, 31, 576/167 11, 13

31, 31,
31, 31, 576/171 49
37, 37,
576/173 37
37, 55,
55, 73, 576/174 49
73, 75,
75, 75, 576/175 65
77, 77,
87, 87, 576/177 23
87, 87,
87, 91, 576/178 65
93, 93, 576/179 11, 13
95, 95,
103, 103, 576/181 65, 65
111, 113,
123, 123, 576/184 57
123, 123
576/197 65
317015 21
576/199 75
317017 43
576/218 17
317312 113
576/237 11, 17
317408 37
576/241 61
317409 37
OIL COOLER 582/136 57
317412 95
OIL FILLER CAP JV110A/2 55
319/138 37
OIL FILLER TUBE 374/1336 55
526/27 37, 37, 39
OIL FILTER SE111B 59
N633P/3 81
OIL FILTER HEAD SE111B/23 59
O RING 352381 75, 77
OIL PIPE 6SE120U/35 67
576/128 73
789/532 117
576/136 11, 35
8SE120/1 65
576/137 11, 35
8SE120E/35 65
576/139 17, 65
SE120C/1 65
576/148 85
SE120F/49 91
576/151 11, 17
SE120G/49 91
576/160 11
Page 135
Parts Index
SE120M/30 65 SE427EY 107
SE120N/48 89 PIPE CLIP 551/144 117, 117
OIL PRESSURE 782/96 81 551/754 117

SWITCH
551/755 117
OIL PUMP SE116Z 53
PISTON COOLING SE121A/50 49
OIL PUMP GEAR SE116B/15 53, 73 JET
OIL SEAL 554/101 53 PISTON KIT SE901BA 11, 27
554/105 73 PISTON RING KIT 359/552 27
554/109 31 PLAIN WASHER 318009 45
554/115 73 318011 49, 55,

113, 113
554/126 15
318012 21, 21,
554/127 15 23, 49,
67, 67,
OVERSIZE BIG END SE91AA3M01 29
83, 87,
BEARING 0
87, 87,
SE91AA3M02 29 95, 103
0
318013 37, 37
OVERSIZE MAIN SE574D/ 13
87/14 49
BEARING M010
87/3 81
SE574D/ 13
M020 PLATE 334/246 43
PAD SE153A/2 21 334/280 23
PIN 348/174 21 6SE188/12 31
PIPE 599/67 107 930/31 41
789/432 109 SE597A/3 31
789/459 109 SE65J/1 33
SE122BE/1 55 PLUG 012502 61, 63, 67
SE14V/12 61 012503 47
SE427DR 107 012504 13, 47, 47
SE427DS 107 012505 47, 67
SE427EW 107 012506 47
Page 136
Parts Index
2400/006 29 PUSHROD SE153G 25
335/209 59 SE153L 25
335/210 59 RADIATOR 584/444FC 119
335/272 47 RAIL SE142A 105
335/58 91 SE14C/4 77
335/8 101 RELAY 589/79 113
343/162 87 589/83 45
355900 21 RESISTOR 836/8 81
355901 25 RETAINER 374/1258 65
355902 21, 29 SE1B/39 11, 17
471/41 43 RETAINING PLATE SEV92/19 69
471/54 43, 75 RING 374/1281 73
471/57 105 RIVET 533/1 41
641/15 95, 121 ROCKER ARM SE152M 21
641/2 99 SE152N 21
641/23 17 SE152R 21
641/26 59, 73, ROCKER BOX SE152A/1 21

75, 75, 95
ROCKER BOX SE152D/26 11, 21
641/27 13, 53, JOINT
75, 75
ROCKER COVER SE478 11, 19
641/28 53 JOINT
642/25 13, 17 ROCKER SHAFT SE1520M 21

ASSEMBLY
DA125/6 65
SE152P 21
PLUNGER SE125B/9 53
ROD SE483E/1 37
POINTER 55/75 43
ROLLER 374/1340 113
PRIMING PUMP 879/39 107
ROTARY SEAL SE145B/12 73
PULLEY SE103D 81
ROTOR ASSEMBLY SE116A/32 53
PUMP BODY SE116U/1 53 KIT
Page 137
Parts Index
RUBBER BOOT 696/2 45 312064 23, 47,

61, 61,
SCREW 010295 37 61, 61,
61, 61,
2110/050 97, 97
61, 61,
2112/050 23 65, 65,
65, 83,
312038 45, 113 87, 93,
95, 99,
312049 117 103, 121
315056 19 312065 13, 57,
123
503/295 15
312066 25, 25,
SCREW UNF UFS110/12S 45 59, 75,
SEAL 036608 107 77, 87,
87, 95,
036613 89, 107 123, 123,
123
SETSCREW 126/13 37
312067 57, 57,
30/822 37 87, 113,
117
310012 37
312068 87, 87,
310043 65 103
312040 37, 109 SHAFT 6SE188D/46 37
312050 53, 53, SE116M/13 53
81, 109,
113 SE145G/9 73
312061 37, 113 SE412/5 23
312062 49, 65, 87 SE8F/5 25
312063 13, 33, SHIM 420/122 25

49, 87,
95, 107 420/123 73
SLEEVE SE1/12 17
SMALL END BUSH SE91B/7 29
SOLENOID 589/91 113
SPACER 374/1227 73
374/1285 39
Page 138
Parts Index
374/1403 103 318210 13, 13,

21, 23,
SPIROL PIN 55/11 37, 37 23, 25,
31, 31,
55/69 17, 21
31, 33,
55/74 37 37, 37,
43, 47,
SPRING 365/460 65 49, 49,
53, 55,
365/523 49 61, 61,
65, 65,
365/534 53 67, 73,
536/23 21 73, 75,
81, 83,
536/25 37 87, 87,
87, 87,
SPRING WASHER 2086/010 31, 31, 87, 91,
31, 37, 95, 95,
47, 55, 99, 103,
57, 57, 103, 103,
59, 61, 107, 107,
61, 61, 111, 113,
61, 61, 113, 113,
61, 65, 117, 123
65, 65,
65, 65, 318213 43, 45
73, 75,
75, 75, 318215 43
77, 77, STARTER RING Q251A/2 43
77, 87, GEAR
87, 87,
93, 93, STARTERMOTOR 701/133 45
121, 123,
123, 123 STRAINER 8SE112 47
318208 45, 109, STRAP SE551K/12 95

113
STUD 2121/1 17
318209 31, 31,
33, 53, 2121/5 107
53, 53,
316457 33
55, 65,
81, 109, 316458 31, 31, 53
113, 117
316463 55
316477 31, 31, 37
Page 139
Parts Index
316478 31, 31, TIMING BELT 541/398 81

55, 91
TIMING CASE SE659D/7 31
316480 75 JOINT
316481 17, 75 TIMING GEAR SE659L/5 31

CASE
316495 53, 53
TUBESTACK SE445K/2 57
SUCTION PIPE SE120AB/30 49
TURBOCHARGER SE652CE 85
SUMP 8SE50F/13 47
TURNBUCKLE 319/137 37
SUMP JOINT 8SE70A 47
UNF BOLT UFB107/32S 81
SUPPORT 664/1627 61
UFS110/8S 43
664/1628 61
UNF NUT N633P/4 81
SE121/24 49
UFN104/A 37, 37
SUPPORT BRACKET SE122B/1 55
UNION 271/367 109, 109
SE122BG/1 55
271/412 109, 109,
SE651M/6 87 109
SUPPORT FOOT SE65C/2 111 274/253 65
SWITCH 655/42 115 590S/107 91
782/160 117 599/42 67
TAP 530/19 57 599/43 65
TEEPIECE 599/65 107 599/47 107
599/66 107 599/63 103
TENSION SPRING 536/33 37 599/64 107
THERMOSTAT SE573/1 75 669/7 103
THERMOSTAT SE573U 75 744/3 105
ASSEMBLY
VALVE DA125A/3 65
THERMOSTAT SE573M/2 75
BODY SE125B 65
THRUST PLATE 6SE60 23 VALVE CAP L7C/15 17
THRUST WASHER 262/149 13 VALVE SPRING 365/472 17
TIE 930/33 41 WASHER 012651 61, 63, 67
Page 140
Parts Index
Description Part No. Page
012652 47, 57
012653 13, 47, 47
012654 47, 67
2088/11 13, 17
276/241 47
440/5 19
511/6 75
556/5 109
583/11 65
583/7 13
88/562 53, 73
88/575 75
88/619 13
ST20607 31
Y89/00243 107, 107
WATER PIPE 6SE14W/8 121
8SE14C/12 61
8SE14K/12 63
8SE14L/12 63
SE577N 75
WATER PUMP KIT SE145AX 73
WATER PUMP SE145BA 73

REPAIR KIT
WING NUT 317505 55
Page 141

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DGB082339 DGB082339

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 128

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Cylinder Overhaul Kit 11 Atomisers 35

Cylinder Block, Liners & Main Bearing 13 Throttle Linkages 37

Engine Identification Labels 41

Flywheel & Starter Ring 43

Dipstick & Filler Tube 51

Coolant Pipes & Connections 61

Section Page Section Page

Coolant Pipes & Connections 63 Leak-Off Pipes 91

Oil Feed Pipes 65 Induction Manifold 93

Front End Drive Input 69 Air Filter Assembly 95

Front End Drive Input 71 Exhaust Manifold 97

Water Pump 73 Exhaust Connection 99

Thermostat & Housing 75 Exhaust Outlet 101

Inlet & Outlet Connections 77 Filter Head Assembly 103

Alternator 79 Pipework & Connections 105

Alternator Bracket & Fixings 81 Pipework & Connections 107

Guards 83 Immersion Heater 109

Turbocharger 85 Engine Mounts 111

Protection Switch 113

Protection Switch 115

Protection Switch 117

Radiator & Guards 119

Pipework & Connections 121

Pipework & Connections 123

Joints & Gaskets - Top Service Kit 125

Joints & Gaskets - Bottom Service Kit 127

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Cylinder Overhaul Kit

Kit de Revision Cylindre

Kit Revisione Cilindro

Juego de Reparacion de Cilindro

Item Part No. References Qty. Description Notes

1 Y03/00005 8 CYLINDER OVERHAUL KIT (A,B,C,D,E)

Item Part No. References Qty. Description Notes

1 8SE7500J F 8SE750J 1 CRANKCASE

(A) SERVICED IN PAIRS

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

1 SE1AR 8 CYLINDER HEAD KIT

Item Part No. References Qty. Description Notes

1 SE420C/1 8 CYLINDER HEAD COVER

Item Part No. References Qty. Description Notes

1 SE152A/1 8 ROCKER BOX

(A) INCLUDES ITEMS MARKED (E)

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes