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C.

GMBH - KTTA38-C(1500)
Customized Parts Catalog for Engine Model

KTTA38-C(1500)

CONSTRUCTION
CONSTRUCTION

Prepared Specifically for:

CUMMINS DIESEL DEUTSCHLAND


GMBH
HENK JANSSEN
ODENWALDSTR.23
GROSS-GERAU, HESSEN D-645
GERMANY

Engine Serial Number: 33154065

Serial No. 33154065 !33154065!


Customized Parts Catalog for Engine Model

KTTA38-C(1500)
CONSTRUCTION

Prepared Specifically for:

CUMMINS DIESEL DEUTSCHLAND


GMBH
HENK JANSSEN
ODENWALDSTR.23
GROSS-GERAU, HESSEN D-645
GERMANY

Engine Serial Number: 33154065

Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202
Copyright姝 2004
Cummins Inc. Bulletin No.33154065 Printed in U.S.A.
Cummins Inc.
New Parts Warranty
Heavy Duty
COVERAGE
PRODUCTS WARRANTED

These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer.*

BASE WARRANTY
The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage
on cylinder kits designated by Cummins as ″Premium Plus″ extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first installation.
The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation.
EXTENDED MAJOR COMPONENTS WARRANTY

The Extended Major Components Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts** and connecting rods (Covered
Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of
operation, whichever occurs first, from the date of first installation.
Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of the
respective periods of coverage.

CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY

Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.

Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.
DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.

OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY
Before expiration of the warranty, Owner must give notice to Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.
If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure.

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY


Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered
Parts to such facility.
Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it, Owner
is not responsible for the labor needed to repair the part.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.
DURING BOTH WARRANTIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts; (2) the engine serial number;
(3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure.

Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for ‘‘down
time’’ expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.
Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.

Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.

Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Page ii
Customer Service Information
This Customized Parts Catalog contains parts information for the following Cummins Engine:

Engine Data

Model Number KTTA38-C(1500)


Serial Number 33154065
Shop Order Number SO70680
Build Plant DAVENTRY ENGINE PLANT
Build Date 19MAY03
Fuel Pump Part Number 3080521
Fuel Pump Calibration BF94
Engine Configuration Number D233035CX02
CPL Number CPL2936

Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.

This catalog was compiled using the most current information as of 04-MAR-04.

USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.
. Always specify engine model and serial number when ordering parts from this catalog.
. Continual product improvement causes the constant obsoletion and replacement of part numbers. Service
Parts you receive may not be the part number as those listed in this parts catalog.

Page iii
Page iv
Table of Contents

Page Page
No. No.

Accessory Drive Pulley ............................................. 3 Injector ................................................................. 123


Aftercooler Core ................................................... 132 Injector Mounting ................................................... 18
Aftercooler Plumbing ............................................ 135 Intake Manifold ....................................................... 89
Agency Approval-epa ............................................... 4 Intake Manifold Mounting ....................................... 90
Air Cylinder Lubricator Ho .................................... 103
Lube Oil Cooler ...................................................... 22
Alternator ............................................................... 46
Alternator Drive Pulley .......................................... 145 Lube Oil Filter ........................................................ 93
Alternator Mounting ................................................ 45 Lube Oil Pump ....................................................... 25
Assembly, AFC ....................................................... 74 Lube Oil Pump Tubing ........................................... 111

Bypass Filter ........................................................ 104 Magnetic Pickup .................................................... 43


Magnetic Pickup Location P ................................... 62
Cam Follower Housing ........................................... 17 Magnetic Switch ..................................................... 51
Camshaft And Gear .............................................. 116 Main Bearings ........................................................ 11
Camshaft Mounting ................................................ 12 Marine Gray Paint ................................................ 149
Cold Starting Aid .................................................... 36
No Fan Arrangement ........................................ 53, 57
Compressor Freon ................................................. 35
Connecting Rod And Piston .................................. 115 Oil Control Valve .................................................. 125
Corrosion Resistor ................................................ 159 Oil Manifold .......................................................... 127
Crankshaft ............................................................. 32 Oil Pan .......................................................... 107, 109
Cylinder Block ......................................................... 7 Oil Supply Connection .......................................... 130
Cylinder Head ............................................... 119, 143 Oil Transfer Connection .......................................... 94
Damper, Fuel Pump & Mtg ..................................... 70 Prelub Plumbing .................................................. 157
Damper Guard ............................................. 147, 148 Prelub Starter ....................................................... 153
Decal ................................................................... 150 Prime Power Duty Cycle ......................................... 40
Dipstick .................................................................. 97 Pump, Gear Fuel ................................................... 73
Dipstick Filler And Breath ....................................... 98
RB Oil Control Connection ................................... 129
EFC Module ........................................................... 75 Rocker Housing .................................................... 121
Engine Barring Drive .............................................. 30 Rocker Lever .......................................................... 15
Engine Control Module ......................................... 113
Exhaust Connection ............................................. 175 Shipping Bracket .................................................... 31
Exhaust Manifold .......................................... 173, 174 Sight Glass Location Plugs ................................... 102
Starter .................................................................. 154
Fan Drive Arrangement .......................................... 52
Filler And Breather ............................................... 101 Tappet .................................................................. 126
Fitting, STC Oil Supply ......................................... 144 Turbocharger ........................................................ 137
Flywheel ................................................................ 85 Turbocharger Mounting ......................................... 141
Flywheel Housing ................................................... 61 Turbocharger Oil Hose ........................................... 29
Front Engine Support ............................................. 49 Vibration Damper ................................................... 39
Front Hydraulic Pump ............................................ 87
Fuel Block .............................................................. 78 Water Header ....................................................... 131
Fuel Filter .............................................................. 59 Water Inlet Connection ......................................... 161
Fuel Filter Plumbing ............................................... 60 Water Outlet Connection .............................. 165, 167
Fuel Manifold ......................................................... 21 Water Pump ........................................................... 27
Fuel Pump ....................................................... 63, 67 Water Transfer Tube ............................................. 163
Fuel Pump Support ................................................ 65 Wiring Accessories ....................................... 169, 170
Fuel Rating ............................................................ 77
Option Number Index ............................................. A-1
Fuel Tubing ............................................................ 81
Part Number Index ................................................. B-1
Fuel Valve ........................................................ 83, 84
Gear Cover Mounting ....................................... 55, 56
Governor Calibration .............................................. 76
Heat Shield .......................................................... 166
Housing, Fuel Pump .............................................. 69

Page 1
Group No. 09.03 Accessory Drive Pulley Option No. AD6003

Page 2
Group No. 09.03 Accessory Drive Pulley Option No. AD6003
Ref
Part Number Part Name Req Remarks
No.

ACCESSORY DRIVE PULLEY


OPTION AD6003 Two groove accessory drive pulley, 7inches in
diameter, for 1/2inch vee belts. Mounted
through the front gear cover, left bank side of
the engine.
1 S 316 Key, Plain Woodruff 1
2 3200287 Seal, Keyway 1
3018761 Pulley, Accessory Drive 1
3 190397 Sleeve, Wear 1
4 (3015321) Pulley, Accessory Drive 1
5 (3628894) Seal, Dust 1
6 3628895 Seal, Oil 1

3803852 Kit, Kv Pose Seal 1


190397 Sleeve, Wear 1
3200287 Seal, Keyway 1
(3628894) Seal, Dust 1
3628895 Seal, Oil 1

Page 3
Group No. 01.06.1 Agency Approval-epa Option No. AP6017

Ref
Part Number Part Name Req Remarks
No.
AGENCY APPROVAL-EPA
OPTION AP6017 Agency approval-EPA
Certified By: EPA
Application:
Industrial.
1 (3633810) Dataplate 1

Page 4
NOTES
Group No. 01.01 Cylinder Block Option No. BP6112

Page 6
Group No. 01.01 Cylinder Block Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

CYLINDER BLOCK
OPTION BP6112 Base parts for KTTAC- 1500 with low tempera-
ture aftercooling. For use less rear gear train.
Has no provision for later adaptation ( the
block is not machined to permit mounting).
Includes: Broad injector cam followers. ISO
12.9 cam followers. Low flow injector rocker
arms. Faster oil pump - 1900 rpm engine. For
use with: Gallery cooled pistons. Two stage (4
turbocharger) up rate engines. Reduced drain
flow injectors.
3178802 Block, Cylinder 1
1 (3178911) Block, Cylinder 1
2 S 955 Bushing, Reducing Pipe 1
3 152364 Screw, Pan Head Cap 12 5/16 - 24 X 5/8 Inch.
4 4016364 Dowel, Pin 24
5 69580 Dowel 14
6 70662 Dowel, Pin 2
7 (3175805) Bushing 24
8 148582 Dowel, Pin 1
9 3629168 Plug, Expansion 8
10 3629497 Draincock 3
11 4017621 Plug, Expansion 15
12 206742 Plug, Expansion 12
13 3176649 Seal, Tamper Proof 12
14 3002993 Dowel, Ring 24
15 3628605 Plug, Pipe 12
16 3628607 Plug, Pipe 2
17 3628609 Plug, Pipe 5
18 205230 Bushing 2
19 139990 Washer, Plain 14 3/4 Inch.
20 3176857 Dowel, Ring 7
21 205584 Screw, Twelve Point Cap 14 3/4 - 10 X 2 1/4 Inch.
22 206587 Cap, Main Bearing 5
23 206588 Cap, Main Bearing 2
24 3628452 Screw, Hexagon Head Cap 14
25 3025485 Washer, Plain 14
42 3628604 Plug, Pipe 4 1/8 NPT
59 3177151 Plate, Cover 1
60 3177152 Plate, Cover 1
61 S 610 Washer, Lock 4 7/16 inch
62 43696 A Seal, O Ring 2
63 103023 Screw, Hexagon Head Cap 4 7/16 - 14 X 1 Inch.
64 138912 Dowel, Pin 1
65 3176618 Dowel, Diamond 1
66 3628608 Plug, Pipe 4
67 3634269 Dowel, Diamond 1
68 3628452 Screw, Hexagon Head Cap 14
26 3178947 Screw, Hexagon Head Cap 12 5/16 - 18 X 1 1/4 Inch.
3626728 Valve, Piston Cooling 6
27 3176552 Seal, Tamper Proof 2
28 69204 D Ring, Retaining 1
29 3630066 Body, Piston Cooling Valve 1
30 3058423 Plunger, Oil Control Valve 1
31 3058424 Spring, Compression 1
32 3179000 Dowel, Pin 2
33 3631471 Adapter, O Ring 6
34 3632840 Seal, O Ring 6
35 102978 Dowel, Pin 2

Page 7
Group No. 01.01 Cylinder Block Option No. BP6112

Page 8
Group No. 01.01 Cylinder Block Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

36 3177443 Screw, Hex Flange Head Cap 1 5/8 - 18 X 4 1/2 Inch.


37 3010595 Screw, Captive Washer Cap 12 3/8 - 16 X 1 Inch.
38 3178450 Shaft, Idler 1
39 3178457 Washer, Plain 3 5/8 Inch.
40 3033853 Shaft, Idler 2
41 3177945 Screw, Hex Flange Head Cap 2 5/8 - 18 X 3 3/4 Inch.
43 106069 Screw, Hexagon Head Cap 6 7/16 - 14 X 2 Inch.
44 3000138 Support, Bearing 1
45 3175281 Support, Bearing 1
46 S 105 Screw, Hexagon Head Cap 2 3/8 - 16 X 3 1/2 Inch.
47 S 604 Washer, Lock 2 3/8 inch
48 3629962 Washer, Plain 4
49 205684 Bracket, Lifting 4
50 206028 Screw, Socket Head Cap 4 3/4 - 10 X 2 1/4 Inch.
51 3178747 Connector, Male 1
52 3178466 Connection, Water Transfer 4
53 3177556 Seal, Rectangular Ring 6
CYLINDER LINER
3007525 Kit, Liner 12 Standard
54 3011076 Seal, D Ring 1
55 3014668 Seal, D Ring 1
56 3081489 Seal, Oil 1
58 (3022157) Liner, Cylinder 1
57 3011884 Insert, Liner 1
3019150 Insert, Liner A/R
3021148 Insert, Liner A/R
3012611 Kit, Liner A/R
3012612 Kit, Liner A/R
3801268 Kit, Liner A/R
LINER SHIMS
205741 Shim A/R
205742 Shim A/R
205743 Shim A/R
205744 Shim A/R
205745 Shim A/R

Page 9
Group No. 01.02.1 Main Bearings Option No. BP6112

Page 10
Group No. 01.02.1 Main Bearings Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

MAIN BEARINGS
OPTION BP6112
AR12250 Set, Main Bearing STD 1
6 206580 Bearing, Main 5
7 206590 Bearing, Main 5
8 206600 Bearing, Main 2
9 206610 Bearing, Main 2
10 3000139 Bearing, Thrust 2
3001708 Bearing, Thrust A/R
3001709 Bearing, Thrust A/R
3034075 Bearing, Thrust A/R
3034076 Bearing, Thrust A/R

AR12251 Set, Main Bearing .010 A/R


6 206581 Bearing, Main A/R
7 206591 Bearing, Main A/R
8 206601 Bearing, Main A/R
9 206611 Bearing, Main A/R
10 3000139 Bearing, Thrust A/R

AR12252 Set, Main Bearing A/R


6 206582 Bearing, Main A/R
7 206592 Bearing, Main A/R
8 206602 Bearing, Main A/R
9 206612 Bearing, Main A/R
10 3000139 Bearing, Thrust A/R

AR12253 Set, Main Bearing A/R


6 206583 Bearing, Main A/R
7 206593 Bearing, Main A/R
8 206603 Bearing, Main A/R
9 206613 Bearing, Main A/R
10 3000139 Bearing, Thrust A/R

AR12324 Set, Main Bearing A/R


6 206584 Bearing, Main A/R
7 206594 Bearing, Main A/R
8 206604 Bearing, Main A/R
9 206614 Bearing, Main A/R
10 3000139 Bearing, Thrust A/R

Page 11
Group No. 01.07 Camshaft Mounting Option No. BP6112

Ref
Part Number Part Name Req Remarks
No.
CAMSHAFT MOUNTING
OPTION BP6112
1 S 112 Screw, Hexagon Head Cap 4 3/8 - 16 X 1 Inch.
2 68908 Lockplate 4
3 3010595 Screw, Captive Washer Cap 6 3/8 - 16 X 1 Inch.
4 3040722 Gasket, Camshaft Cover 2
5 207373 Cover, Camshaft 2
6 3004681 Gear, Idler 1
3004592 Gear, Idler 1
7 3004686 Bushing 1
8 3004683 Gear, Idler 1
(3004594) Gear, Idler 1
7 3004686 Bushing 1
9 130083 Bearing, Thrust 4
10 S 602 Washer, Plain 6 3/8 Inch.

Page 12
NOTES
Group No. 03.01 Rocker Lever Option No. BP6112

Page 14
Group No. 03.01 Rocker Lever Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

ROCKER LEVER
OPTION BP6112
1 3053478 Lever, Rocker 12
2 207226 Bushing 1
3 194037 Socket, Rocker Lever 1
(3049437) Lever, Rocker 1
4 3053476 Lever, Rocker 12
5 207344 Bushing 1
208084 Rivet 1
(3049438) Lever, Rocker 1
6 3053479 Lever, Rocker 12
7 207344 Bushing 1
(3049432) Lever, Rocker 1
24 3176772 Shaft, Rocker Lever 12
8 203933 Plug, Expansion 1
MOUNTING PARTS
9 205393 Screw, Twelve Point Cap 12 1/2 - 13 X 2 Inch.
10 205394 Screw, Twelve Point Cap 12 1/2 - 13 X 4 1/2 Inch.
11 108602 Screw, Hexagon Head Cap 60 1/2 - 13 X 3 3/4 Inch.
12 3630839 Gasket, Rkr Lever Housing 12
13 S 212 Nut, Regular Hexagon 36 1/2 - 20 UNF.
14 168306 Screw, Slotted Set 36
15 205128 Washer, Plain 96 1/2 Inch.
16 3047924 Screw, Hexagon Head Cap 12 1/2 - 20 X 2 1/4 Inch.
ROCKER HOUSING COVER

17 3010247 Cover, Valve 11


18 3628196 Screw, Hexagon Head Cap 12 3/8 - 16 x 2 inch.
19 3628194 Screw, Hexagon Head Cap 24 3/8 - 16 x 4 1/2 inch.
20 3629140 Gasket, Rocker Lever Cover 12
22 3628902 Washer, Plain 36
23 S 181 B Plug, Pipe 11 3/8 - 16 X 1/2 Inch.
24 3038938 Cover, Valve 1
25 3628604 Plug, Pipe 1 1/8 NPT

Page 15
Group No. 04.03 Cam Follower Housing Option No. BP6112

Page 16
Group No. 04.03 Cam Follower Housing Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

CAM FOLLOWER HOUSING


OPTION BP6112
1 205439 Ring, Retaining 24
2 3081413 Lever, Cam Follower 12
3 205438 Lockwire, Tpt Roller Pin
4 4009479 Pin, Cam Follower Roller 1
5 3062141 Roller, Cam Follower 1
6 213559 Socket, Cam Follower 1
7 3039164 Lever, Cam Follower 24
3 205438 Lockwire, Tpt Roller Pin
6 213559 Socket, Cam Follower 1
8 4009248 Pin, Cam Follower Roller 1
9 3016826 Roller, Cam Follower 1
10 3078218 Shaft, Cam Follower 12
11 205227 Plug, Expansion 2
12 3628755 Cover, Camshaft 10
22 3628756 Cover, Camshaft 2
MOUNTING PARTS
13 3627945 Screw, Twelve Point Cap 24
14 S 103 D Screw, Hexagon Head Cap 24 3/8 - 16 X 1 1/4 Inch.
15 S 126 Screw, Hexagon Head Cap 24 3/8 - 16 X 2 1/2 Inch.
16 3002993 Dowel, Ring 24
17 3040721 Gasket, Cam Fol Housing 12
18 S 604 Washer, Lock 48 3/8 Inch.
19 3628902 Washer, Plain 48
23 127362 Washer, Plain 24 3/8 Inch.
PUSH RODS
20 3017961 Rod, Push 12
21 3057139 Rod, Push 24

Page 17
Group No. 06.01.5 Injectors Option No. BP6112

Ref
Part Number Part Name Req Remarks
No.
INJECTOR MOUNTING
OPTION BP6112
1 131026 Seal, O Ring 12
2 207244 Seal, Injector 12
3001658 Seal, Injector A/R
3001659 Seal, Injector A/R
3001660 Seal, Injector A/R
3 3070962 Screw, Hexagon Head Cap 24
4 3023095 Washer, Sealing 24
5 3627044 Connection, Oil Transfer 12
6 3179021 Screw, Banjo Connector 12
7 3052233 Link, Injector Plunger 12

Page 18
NOTES
Group No. 06.01.6 Fuel Tubing Option No. BP6112

Page 20
Group No. 06.01.6 Fuel Tubing Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

FUEL MANIFOLD
OPTION BP6112
1 S 169 A Screw, Hexagon Head Cap 4 3/8 - 16 X 4 1/2 Inch.
2 195265 Plug, Pipe 2 1/4 NPT.
3 108330 Washer, Plain 4 3/8 Inch.
4 3002150 Seal, Ferrule 12
5 3031404 Connector, Tube 12
6 3176710 Tube, Fuel Supply 2
7 3627693 Union, Male 2
8 3037537 Seal, O Ring 1
9 3883963 Seal, O Ring 1
10 (3630358) Connection, Fuel Block 2
11 3628931 Tube, Fuel Supply 4
3629114 Plug, Threaded 4
12 3037236 Seal, O Ring 1
13 (3629113) Plug, Threaded 1
14 127018 Washer, Plain 24 1/4 Inch.
15 131026 Seal, O Ring 8
16 3001340 Seal, O Ring 24
17 3001811 Screw, Twelve Point Cap 24 1/4 - 20 X 1 Inch.
18 3017243 Manifold, Fuel 2
19 3628610 Plug, Pipe 16
20 3017244 Manifold, Fuel 2
21 3175074 Screw, Socket Head Cap 8 1/4 - 20 X 1 1/4 Inch.
22 3627412 Clip 2
3095292 Elbow, Male Adapter 4
23 (3628633) Elbow, Male Adapter 4
24 3883963 Seal, O Ring 4
25 3634394 Hose, Flexible 1
26 3634393 Hose, Flexible 1
27 3634392 Hose, Flexible 1
28 3629836 Hose, Flexible 1
29 3023217 Plug, Threaded 4 7/16 - 20 UNF.
30 3628518 Connection, Fuel Block 2
31 3628517 Connection, Fuel Block 2
32 3629516 Clip 3

Page 21
Group No. 07.05 Lube Oil Cooler Option No. BP6112

Ref
Part Number Part Name Req Remarks
No.
LUBE OIL COOLER
OPTION BP6112
1 3627295 Core, Cooler 3
2 212161 Seal, O Ring 12
3 3630969 Gasket, Lub Oil Clr Cover 6
4 3633479 Nut, Lock 6

Page 22
NOTES
Group No. 07.06 Lube Oil Pump Option No. BP6112

Page 24
Group No. 07.06 Lube Oil Pump Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

LUBE OIL PUMP


OPTION BP6112

3634648 Pump, Lubricating Oil 1


1 S 604 Washer, Lock 4 3/8 Inch.
2 S 610 Washer, Lock 10 7/16 Inch.
3 197032 Screw, Hexagon Head Cap 10 7/16 - 14 X 1 1/2 Inch.
4 199919 Screw, Twelve Point Cap 2 3/8 - 16 X 1 1/2 Inch.
5 205377 Screw, Twelve Point Cap 2 3/8 - 16 X 3 1/4 Inch.
6 3628367 Cover, Lub Oil Pump 1
7 (3627300) Bushing 4
8 3029687 Gear & Shaft 1
(3628278) Gear, Lub Oil Pumping 1
(3029689) Shaft, Lub Oil Pump 1
9 3029701 Retainer, Shaft 1
10 3029702 Bearing, Thrust 2
11 3029708 Shaft, Idler 1
12 3030518 Screw, Hex Flange Head Cap 1 1/2 - 13 X 3 9/16 Inch.
13 3627912 Cover, Lub Oil Pump 1
14 69519 Dowel, Pin 2
15 107948 Dowel, Diamond 2
16 3029684 Gear & Shaft 1
3628277 Gear, Lub Oil Pumping 1
(3029686) Shaft, Lub Oil Pump 1
17 3627834 Gear, Lubricating Oil Pump 1
18 3634646 Body, Lubricating Oil Pump 1
19 3633331 Gear, Lubricating Oil Pump 1
20 3029700 Bushing 1
21 149134 Lockplate
22 S 113 Screw, Hexagon Head Cap 4 1/2 - 13 X 1 1/2 Inch.
23 3026312 Shim 2
24 3026313 Shim 2

3803927 Kit, Lub Pump Bushing 1


(3627300) Bushing 4

Page 25
Group No. 08.01 Water Pump Option No. BP6112

Page 26
Group No. 08.01 Water Pump Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

WATER PUMP
OPTION BP6112
1 3010596 Screw, Captive Washer Cap 4 3/8 - 16 x 1 1/4 inch
2 S 604 Washer, Lock 2 3/8 Inch.
3 S 907 A Plug, Pipe 1 1 1/4 NPT.
4 108330 Washer, Plain 4 3/8 Inch.
5 108707 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 1/2 Inch.
6 206457 Seal, O Ring 1
7 3628606 Plug, Pipe 1
8 3175857 Support, Water Pump 1
9 S 162 A Screw, Hexagon Head Cap 3 7/16 - 14 X 2 3/4 Inch.
10 S 610 Washer, Lock 4 7/16 Inch.
11 103009 Screw, Hexagon Head Cap 1 7/16 - 14 X 1 1/4 Inch.
12 206416 Gasket, Support 1
13 S 604 Washer, Lock 4 3/8 Inch.
14 S 610 Washer, Lock 4 7/16 Inch.
15 103009 Screw, Hexagon Head Cap 4 7/16 - 14 X 1 1/4 Inch.
16 199919 Screw, Twelve Point Cap 4 3/8 - 16 X 1 1/2 Inch.
17 206193 Gasket, Water Pump 1
18 206455 Gasket, Water Pump 1
19 3007512 Seal, O Ring 1
20 3008494 Adapter, O Ring 1
21 130083 Bearing, Thrust 2
22 3045568 Connection, Water Inlet 1
23 3628822 Gear, Idler 1
24 3004686 Bushing 1
3634065 Support, Water Pump 1
25 68193 Plug, Pipe 1 1/8 NPT.
26 3631805 Plug, Pipe 1
27 (3627723) Retainer, Shaft 1
29 3634019 Plug, Expansion 1
30 207251 Gear, Water Pump 1
31 3634066 Support, Water Pump 1
32 3629855 Bushing 2
33 3628639 Shaft, Water Pump 1
35 206195 Sleeve, Spline Coupling 1
36 206196 Wire, Snap 1
3634029 Pump, Water 1
34 S 962 E Draincock 1
37 S 16054 Bearing, Ball 1
38 S 16069 Bearing, Ball 1
39 70183 Ring, Retaining 1
40 3634146 Seal, Oil 1
41 3030487 Spacer, Bearing 1
42 3634031 Body, Water Pump 1
43 3634007 Seal, Water Pump 1
44 3634049 Shaft, Water Pump 1
45 3050453 Impeller, Water Pump 1
46 3175573 Ring, Retaining 1
47 3026556 Bearing, Thrust 2

Page 27
Group No. 10.06.1 Turbocharger Oil Hose Option No. BP6112

Page 28
Group No. 10.06.1 Turbocharger Oil Hose Option No. BP6112
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER OIL HOSE


OPTION BP6112
(3628534) Hose, Turbo Oil 2
3081950 Union, Male 1
1 3037537 Seal, O Ring 1
2 (3085824) Union, Male 1
3 3922794 Seal, O Ring 1
4 3629452 Clip 2
(3628538) Union, Turbo Oil 2
3081950 Union, Male 1
1 3037537 Seal, O Ring 1
2 (3085824) Union, Male 1
3 3922794 Seal, O Ring 1
(3628543) Hose, Turbo Supply 4
5 S 109 Screw, Hexagon Head Cap 1 3/8 - 16 X 7/8 Inch.
6 S 604 Washer, Lock 1 3/8 Inch.
7 S 626 Washer, Plain 4 5/16 Inch.
3095293 Union, Male 1
8 3627697 Union, Male 1
3 3922794 Seal, O Ring 1
9 3175058 Clip 4
10 3628902 Washer, Plain 1
11 3632015 Hose, Flexible 1

Page 29
Group No. 16.01 Engine Barring Drive Option No. BP6112

Ref
Part Number Part Name Req Remarks
No.
ENGINE BARRING DRIVE
OPTION BP6112
3201740 Drive, Engine Barring 1
1 S 306 Key, Plain Woodruff 1
2 102827 Seal, O Ring 1
3 169834 Clip 1
4 206090 Ring, Retaining 1
5 206091 Gear, Engine Barring 1
6 206092 Spring, Compression 1
7 206093 Housing, Engine Barring 1
8 3201739 Shaft, Barring 1
9 S 116 Screw, Hexagon Head Cap 3 5/8 - 11 X 1 1/2 Inch.
10 S 603 Washer, Lock 3 5/8 Inch.

Page 30
Group No. 16.03.1 Shipping Bracket Option No. BP6112

Ref
Part Number Part Name Req Remarks
No.
SHIPPING BRACKET
OPTION BP6112
1 S 152 A Screw, Hexagon Head Cap 8 3/4 - 10 X 2 Inch.
2 S 611 Washer, Lock 8 3/4 Inch.
3 3175861 Bracket, Shipping 2

Page 31
Group No. 01.02 Crankshaft Option No. BP6732

Ref
Part Number Part Name Req Remarks
No.
CRANKSHAFT
OPTION BP6732 Non certified crankshaft assembly with 3.05in.
cranknose bolt circle diameter and rolled
threads.
For use when rear gear train and rear
Hydraulic pump drives are not specified.
Has no provision for adaptation.
3630075 Crankshaft, Engine 1
1 (3630072) Crankshaft, Engine 1
2 3176216 Weight, Crankshaft Count 8
3 219153 Bolt, Connecting Rod 16
4 3176218 Dowel, Ring 16
5 205126 Washer, Plain 16 5/8 Inch.
6 3175255 Gear, Crankshaft 1
7 3628798 Gear, Crankshaft 1
8 206904 Key, Woodruff 1

Page 32
NOTES
Group No. 17.08 Compressor Freon Option No. CF6006

Page 34
Group No. 17.08 Compressor Freon Option No. CF6006
Ref
Part Number Part Name Req Remarks
No.

COMPRESSOR FREON
OPTION CF6006 Freon compressor mounting bracket mounted
on the engine. This option is compatible for
mounting a Sankyo freon compressor model
SD510 with a two groove coupling. Special
option for Liebherr.
1 S 285 Nut, Heavy Hexagon Jam 1 1/2 - 13 UNC.
2 S 610 Washer, Lock 1 7/16 Inch.
3 103009 Screw, Hexagon Head Cap 2 7/16 - 14 X 1 1/4 Inch.
4 108708 Screw, Hexagon Head Cap 1 7/16 - 14 X 3 1/4 Inch.
5 110266 Screw, Hexagon Head Cap 1 7/16 - 14 X 4 Inch.
6 203760 Washer, Plain 3 7/16 Inch.
7 207506 Screw, Hexagon Head Cap 1 1/2 - 13 X 3 Inch.
8 207509 Sleeve 1
9 3003347 Bracket, Freon Compressor 1

Page 35
Group No. 10.02 Cold Starting Aid Option No. CS6045

Ref
Part Number Part Name Req Remarks
No.
COLD STARTING AID
OPTION CS6045 Ether quick start cold starting aid. 24volt 12cc
electric, with two fogger type atomizers. Ether
bottles are not included. For use with out-
board aftercooled models only. Supplied in kit.
1 3845969 Aid, Starting 1

Page 36
NOTES
Group No. 01.02.2 Vibration Damper Option No. DA6105

Page 38
Group No. 01.02.2 Vibration Damper Option No. DA6105
Ref
Part Number Part Name Req Remarks
No.

VIBRATION DAMPER
OPTION DA6105 Single high viscosity vibration damper with
press fit adapter less crank pulley.
For use with remote cooling or heat ex-
changer.
For KTTA38 applications pulling full torque
between rated and peak torque speeds,
including constant speed applications, but not
below peak torque. Pitch circle diameter of
crank attachment holes is 3.050inches.
1 131584 Pin, Roll 1
2 3033626 Washer, Plain 8 1/2 Inch.
3 3034574 Screw, Hex Flange Head Cap 8 9/16 - 18 X 1 7/16 Inch.
4 3069776 Adapter, Crankshaft 1
5 3033629 Pin, Roll 1
6 3069779 Screw, Twelve Point Cap 8 3/4 - 16 X 4 Inch.
7 3069781 Spacer, Crankshaft 1
8 3630272 Damper, Vibration 1

Page 39
Group No. 99.01 Prime Power Duty Cycle Option No. DC8003
Ref
Part Number Part Name Req Remarks
No.

PRIME POWER DUTY CYCLE


OPTION DC8003 For high output/heavy duty application such
Prime power gen drive, hydraulic excavator,
etc. Uses prime performance parts.

Page 40
NOTES
Group No. 16.01.1 Magnetic Pickup Option No. EA8080

Page 42
Group No. 16.01.1 Magnetic Pickup Option No. EA8080
Ref
Part Number Part Name Req Remarks
No.

MAGNETIC PICKUP
OPTION EA8080 5/8-18 UNF plug-in type magnetic pick-up for
use with customer supplied control system.
Supplied in kit.
1 3034572 Pickup, Magnetic 1

Page 43
Group No. 13.02.3 Alternator Mounting Option No. EE6030

Page 44
Group No. 13.02.3 Alternator Mounting Option No. EE6030
Ref
Part Number Part Name Req Remarks
No.

ALTERNATOR MOUNTING
OPTION EE6030 Alernator mounting and drive for
Prestolite alternators.
Includes pulley and 9rib ″K″ section v-ribbed
belt.
Drive ratio is 2.62 times engine speed.
For KV engines.
1 S 145 Screw, Hexagon Head Cap 1 1/2 - 13 X 1 1/4 Inch.
2 S 167 B Screw, Hexagon Head Cap 2 7/16 - 14 X 5 1/2 Inch.
3 203760 Washer, Plain 3 7/16 Inch.
4 207509 Sleeve 2
3628603 Support, Alternator 1
5 3627588 Sleeve 2
6 3628578 Support, Alternator 1
8 70897 Nut, Lock 1 1/2 - 20 UNF.
9 158829 Screw, Hexagon Head Cap 1 1/2 - 20 X 6 1/2 Inch.
10 206326 Screw, Twelve Point Cap 1 7/16- 14 X 1 1/4 Inch.
11 3067344 Washer, Plain 3 1/2 Inch.
12 3024614 Belt, V Ribbed 1

Page 45
Group No. 13.02 Alternator Option No. EE8143

Ref
Part Number Part Name Req Remarks
No.
ALTERNATOR
OPTION EE8143 24volt 175amp insulated ground Prestolite
load handler SC series alternator.
1 3088320 Alternator 1

Page 46
NOTES
Group No. 16.03 Front Engine Support Option No. EM6077

Page 48
Group No. 16.03 Front Engine Support Option No. EM6077
Ref
Part Number Part Name Req Remarks
No.

FRONT ENGINE SUPPORT


OPTION EM6077 Trunnion type front support with remote
mounted lube line.
1 AS 4023 SL Hose, Flexible 1
2 S 622 Washer, Plain 3 3/8 Inch.
3 S 2268 Fitting, Grease 1
4 68138 Connector, Male 1
5 68152 A Clip 3
6 3177812 Support, Front Engine 1
7 3629424 Bracket, Connection 1

Page 49
Group No. 13.10 Magnetic Switch Option No. ES6007

Page 50
Group No. 13.10 Magnetic Switch Option No. ES6007
Ref
Part Number Part Name Req Remarks
No.

MAGNETIC SWITCH
OPTION ES6007 Two 24volt insulated magnetic switches for
Use with 24volt integral preluber/starter (RPM
Industries/Delco-Remy) options. Secured to
the preluber/starter mounting flange. Can also
be used with emergency 3 RD starter.
1 3050692 Switch, Magnetic 2
2 S 224 Nut, Heavy Hexagon 8 1/4 - 20 UNC.
3 S 600 Washer, Lock 8 1/4 Inch.
4 S 631 Washer, Plain 8 1/4 Inch.
5 204493 Isolator, Vibration 4
6 3627324 Bracket, Magnetic Switch 2

Page 51
Group No. 08.03 Fan Hub Option No. FA6014

Ref
Part Number Part Name Req Remarks
No.
FAN DRIVE ARRANGEMENT
OPTION FA6014 Front engine arrangement without fan drive
provisions. Gear cover has cast closed over
camshafts. Use with Cummins mounted
radiator, Cummins mounted heat exchanger
less sea water pumps. Remote cooling
systems.
1 206527 Screw, Twelve Point Cap 1 5/16 - 18 X 5/8 Inch.
2 S 605 Washer, Lock 1 5/16 Inch.
3 206526 Pointer, Timing 1
4 3016792 Seal, Oil 1

Page 52
Group No. 08.03 Fan Hub Option No. FA6717

Ref
Part Number Part Name Req Remarks
No.
NO FAN ARRANGEMENT
OPTION FA6717 Front gear cover mounting parts for use with
remote cooling systems, heat exchanger
without raw water pumps, and front power
take off. Cannot be used with Cummins
mounted radiator cooling systems.
1 S 153 Screw, Hexagon Head Cap 3 7/16 - 14 X 5 Inch.
2 S 610 Washer, Lock 3 7/16 Inch.

Page 53
Group No. 01.06 Gear Cover And Housing Option No. FA6719

Page 54
Group No. 01.06 Gear Cover And Housing Option No. FA6719
Ref
Part Number Part Name Req Remarks
No.

GEAR COVER MOUNTING


OPTION FA6719 Front gear cover and gear housing for use
with front hydraulic pump drive provisions,
and without sea water pumps. Special for
Hitachi only.
1 S 610 Washer, Lock 15 7/16 Inch.
2 103009 Screw, Hexagon Head Cap 8 7/16 - 14 X 1 1/4 Inch.
3 138912 Dowel, Pin 1
4 3176618 Dowel, Diamond 1
5 3178076 Gasket, Gear Housing 1
6 3176918 Housing, Gear 1
3069027 Cover, Gear 1
7 3627026 Cover, Gear 1
8 205683 Bushing 1
9 3176649 Seal, Tamper Proof 6
10 3177509 Bushing 1
11 3177510 Bushing 2
12 3628605 Plug, Pipe 2
13 3628606 Plug, Pipe 1
14 3628609 Plug, Pipe 1

Page 55
Group No. 01.06 Gear Cover And Housing Option No. FA6720

Ref
Part Number Part Name Req Remarks
No.
GEAR COVER MOUNTING
OPTION FA6720 Gear cover mounting for gear cover less cam
cover openings with alternator and freon
compressor.
1 S 127 Screw, Hexagon Head Cap 2 7/16 - 14 X 3 3/4 Inch.
2 S 610 Washer, Lock 20 7/16 Inch.
3 102020 Screw, Hexagon Head Cap 7 7/16 - 14 X 2 1/4 Inch.
4 108767 Screw, Hexagon Head Cap 3 7/16 - 14 X 3 1/2 Inch.
5 110266 Screw, Hexagon Head Cap 6 7/16 - 14 X 4 Inch.
6 3177160 Gasket, Gear Cover 1
7 3069026 Screw, Socket Head Cap 2 7/16 - 14 X 3 1/2 Inch.

Page 56
Group No. 08.03 Fan Hub Option No. FA6724

Ref
Part Number Part Name Req Remarks
No.
NO FAN ARRANGEMENT
OPTION FA6724 Thermostat housing support mounting. For
use less mounted heat exchanger and
Cummins mounted fan drive. For use with LTA
type thermostat housing support and two
stage (4 turbo charger) Uprated engines.
1 S 150 A Screw, Hexagon Head Cap 6 3/4 - 10 X 6 Inch.
2 S 611 Washer, Lock 6 3/4 Inch.

Page 57
Group No. 06.04 Fuel Filter Option No. FF6063

Page 58
Group No. 06.04 Fuel Filter Option No. FF6063
Ref
Part Number Part Name Req Remarks
No.

FUEL FILTER
OPTION FF6063 Dual element 10 micron fuel filter/water
separator with replaceable spin-on cartridges
Mounted on left bank side of the engine below
the fuel pump.
1 S 610 Washer, Lock 2 7/16 Inch.
2 106069 Screw, Hexagon Head Cap 2 7/16 - 14 X 2 Inch.
3032630 Head, Fuel Filter 1
3 145507 Seal, O Ring 2
4 3010635 Adapter, Filter Head 2
3201583 Plug, Threaded 2 1 5/16 - 12 un.
5 (3040911) Plug, Threaded 1
6 3201585 Seal, O Ring 1
7 3630741 Head, Fuel Filter 1
8 (3089916) Separator, Fuel Water 2

Page 59
Group No. 06.04.1 Fuel Connection Option No. FF6736

Ref
Part Number Part Name Req Remarks
No.
FUEL FILTER PLUMBING
OPTION FF6736 Fuel filter plumbing for dual element fuel filter
or fuel filter/water separator mounted on the
left bank side of the engine below the fuel
pump. Includes straight 1 5/16inch 12JIC fuel
inlet fitting. For use with KTA38- G2
D233020DX02 (special for Fermont only)
KTTA38, KTA50, and KTTA50.
1 3032627 Union, Male 1
(3100524) Union, Male 1
3201585 Seal, O Ring 1
2 3032628 Elbow, Male Union 1
3 3634522 Hose, Flexible 1

Page 60
Group No. 16.01 Flywheel Housing Option No. FH6038
Ref
Part Number Part Name Req Remarks
No.

FLYWHEEL HOUSING
OPTION FH6038 SAE size 0 flywheel housing for dry applica-
tion. Housing has one 5/8-18 and two 3/4-16
tapped holes for mounting magnetic pickups.
Cannot be used with rear hydraulic pump
drive option. Cast in s.g. Iron (mtl 41025) as a
special option for Marathon le tourneau. For
use with K38 and K50 engines fitted with
centry fuel management system.
S 150 A Screw, Hexagon Head Cap 10 3/4 - 10 X 6 Inch.
S 610 Washer, Lock 2 7/16 Inch.
S 611 Washer, Lock 12 3/4 Inch.
70662 Dowel, Pin 2
205565 Screw, Twelve Point Cap 2 3/4 - 10 X 7 Inch.
3176465 Screw, Hexagon Head Cap 2 7/16 - 14 X 5 1/2 Inch.
3176843 Gasket, Flywheel Housing 1
S 167 A Screw, Hexagon Head Cap 2 1/4 - 20 X 7/8 Inch.
S 600 Washer, Lock 2 1/4 Inch.
145539 Seal, O Ring 2
3010410 Cover, Access Hole 2
3016790 Seal, Oil 1
3629484 Housing, Flywheel 1

Page 61
Group No. 16.01.1 Magnetic Pickup Location Plug Option No. FH8711

Ref
Part Number Part Name Req Remarks
No.
MAGNETIC PICKUP LOCATION P
OPTION FH8711 5/8-18 UNF and 3/4-16 UNF plugs for the
magnetic pick- up locations in the flywheel
housing. For use with both wet or dry flywheel
housings. Reguired when Woodward 2301
electro- hydraulic governor, American Bosch
governor, Cummins EFC governor, tachometer,
or speed switch is not specified.
1 8265 Washer, Plain 1 5/8 Inch.
2 163086 Plug, Threaded 1
3046202 Plug, Threaded 1 3/4 - 16 UNF
3 (3040810) Plug, Threaded 1
4 3046201 Seal, O Ring 1

Page 62
Group No. 05.01 Fuel Pump Option No. FP6184

Ref
Part Number Part Name Req Remarks
No.
FUEL PUMP
OPTION FP6184
1 3003156 Seal, Wire 2
2 206326 Screw, Twelve Point Cap 4 7/16- 14 X 1 1/4 Inch.
3 3046200 Spider, Jaw Coupling 1
4 3069103 Gasket, Fuel Pump 1
5 3175027 Washer, Plain 4

Page 63
Group No. 09.01 Fuel Pump Drive Option No. FP6722

Page 64
Group No. 09.01 Fuel Pump Drive Option No. FP6722
Ref
Part Number Part Name Req Remarks
No.

FUEL PUMP SUPPORT


OPTION FP6722 Fuel pump support for applications less
compressor.
1 S 162 A Screw, Hexagon Head Cap 4 7/16 - 14 X 2 3/4 Inch.
2 S 610 Washer, Lock 6 7/16 Inch.
3 103023 Screw, Hexagon Head Cap 2 7/16 - 14 X 1 Inch.
4 3046852 Gasket, Acc Drive Support 1
3022725 Support, Fuel Pump 1
5 S 316 Key, Plain Woodruff 2
6 129510 Screw, Hexagon Head Cap 1 3/8 - 16 X 1 Inch.
7 158826 Coupling, Fp Drive Half 1
8 170664 Washer, Plain 1 3/8 Inch.
9 206646 Shaft, Fuel Pump Drive 1
10 206664 Spacer, Hourmeter D Gea 1
11 207253 Gear, Accessory Drive 1
12 3014103 Washer, Plain 1 1 1/32 Inch.
3631005 Support, Fuel Pump 1
13 3176552 Seal, Tamper Proof 1
14 3629856 Bushing 1
15 3629857 Bushing 1
16 (3629858) Support, Fuel Pump 1

Page 65
Group No. 05.01 Fuel Pump Option No. FP6819

Page 66
Group No. 05.01 Fuel Pump Option No. FP6819
Ref
Part Number Part Name Req Remarks
No.

FUEL PUMP
OPTION FP6819 Fuel pump: PTG/AUTO/pacer.
Fuel pump governor: Limiting speed.
AFC: Functional (keyhole Profile Port).
EFC:
Normally Closed 24volt.
3080521 Pump, Fuel 1
1 3079537 Body, Fuel Pump 1
2 3021977 Cover, Spring 1
3 3034245 Pump, Gear Fuel 1
4 3051752 Cover, F P Front 1
5 3074025 Module, EFC 1
6 (3077528) Assembly, AFC 1
7 (AR12111) Damper, Fuel Pump & Mtg 1

Page 67
Group No. 05.01.1 Housing, Fuel Pump Option No. FP6819

Page 68
Group No. 05.01.1 Housing, Fuel Pump Option No. FP6819
Ref
Part Number Part Name Req Remarks
No.

HOUSING, FUEL PUMP


OPTION FP6819
3079537 Body, Fuel Pump 1
1 3079536 Body, Fuel Pump 1
2 214139 Ball, Plug AFC 3
3 3036970 Housing, Spring Pack 1
4 (3058553) Barrel, Governor 1
5 100193 Bushing, Tachometer Drive 1
6 118227 Dowel, Ring 2
3040760 Plunger, Governor 1
7 70690 Driver, Governor Plunger 1
8 3048557 Spacer, Bearing 1
9 3040750 Plunger, Governor 1
10 3025459 Plug, Pipe 3
(AR41010) Shaft, Throttle 1
11 100478 Seal, O Ring 1
12 163945 Ring, Retaining 1
13 213768 Seal, O Ring 1
14 3076040 Screw, Fuel Pump Adjusting 1
3006430 Shaft, Throttle 1
15 3006343 Stop, Throttle Lever 1
16 3006344 Screw, Socket Set 1
17 (3006680) Shaft, Throttle 1
18 213769 Plug, Ball 1
19 3000446 Cover, Fuel Control 1
20 3027633 Bearing, Thrust 1
21 S 2286 Screw, Drive 4
22 S 270 Nut, Regular Hexagon 2 1/4 - 28 UNF
23 70700 Spring, Compression 1
24 157088 Cap, Fuel Pump Filter 1
25 154088 Seal, Rectangular Ring 1
26 146483 Screen, Filter 1
27 3025460 Plug, Pipe 4 1/8 NPT.
28 195265 Plug, Pipe 1 1/4 NPT
30 3046407 Screw, Socket Set 2
31 110058 Nut, Fuel Pump Adjusting 1 1/4 - 28 UNF
32 144178 Plunger, Gov Weight Assist 1
33 70705 Gasket, Flange 1
34 S 16240 Ring, Retaining 2
35 70713 Retainer, Spring 1
36 3065376 Cover, Spring Pack 1
37 3017051 Screw, Captive Washer Cap 1/4 - 20 x 1 1/8 inch
38 70717 Shim, Fuel Pump Governor
38 70717 A Shim, Fuel Pump Governor
38 70717 B Shim, Fuel Pump Governor
39 70716 Screw, Knurled 1
40 3036472 Guide, Idle Spring Plunger
41 70715 Washer, Plain 1 1/8 inch
42 211635 Pin, Governor Weight
43 101841 Shim A/R
43 101842 Shim A/R
43 101843 Shim A/R
44 144179 Shim 7
45 3032014 Spring, Compression 1
46 3024991 Carrier, Governor Weight Recon equivalent 3024991 RX
47 3000937 Spring, Compression
48 139894 Plunger, Idle Spring 1
49 3071951 Spring, Compression 1
50 3018767 Spring, Compression 1

Page 69
Group No. 05.01.3 Damper, Fuel Pump & Mtg Option No. FP6819

Ref
Part Number Part Name Req Remarks
No.
DAMPER, FUEL PUMP & MTG
OPTION FP6819

(AR12111) Damper, Fuel Pump & Mtg


BM76340 Damper, Fuel Pump 1
1 100099 Seal, Rectangular Ring 1
2 139988 Seal, Rectangular Ring 1
3 153336 Body, Fuel Pump Damper 1
4 153338 Cover, Fuel Pump Damper 1
5 160514 Washer, Plain 1 1 11/16 Inch.
6 202897 Diaphragm, Damper 1
7 3017051 Capscrew, Captive Washer 2 1/4 - 20 X 1 1/8 Inch.
8 193838 Capscrew, Socket Head 2 1/4 - 20 X 3 3/4 Inch.
9 70704 Washer, Plain 2 1/4 Inch.
10 151900 Seal, Rectangular Ring 1
11 181466 Washer, Lock 2 1/4 Inch.

Page 70
NOTES
Group No. 05.01.4 Pump, Gear Fuel Option No. FP6819

Page 72
Group No. 05.01.4 Pump, Gear Fuel Option No. FP6819
Ref
Part Number Part Name Req Remarks
No.

PUMP, GEAR FUEL


OPTION FP6819
3034245 Pump, Gear Fuel 1
1 (3033728) Housing, Gear Pump 1
2 (3033726) Cover, Gear Pump 1
3 70704 Washer, Plain 2 1/4 Inch.
5 3029857 Pin, Roll 2
6 70791 Capscrew, Socket Head 2 1/4 - 20 X 2 3/4 Inch.
7 110855 Gasket, Fuel Pump 1
8 170942 Gear, Fuel Pumping 1
9 3033742 Plug, Threaded 1
10 3033719 Dowel,ring 1
11 100216 Shaft, Fuel Pump Drive 1
12 100133 Shaft, Fuel Pump Drive 1
13 3033740 Valve, Check Ball Elbow 1
14 3050624 Valve, Pressure Regulator 1
15 3096077 Gasket, Fuel Pump 1
16 70791 Capscrew, Socket Head 4 1/4 - 20 X 2 3/4 Inch.
17 181466 Washer, Lock 6 1/4 Inch.

Page 73
Group No. 05.01.5 Assembly, AFC Option No. FP6819

Ref
Part Number Part Name Req Remarks
No.
ASSEMBLY, AFC
OPTION FP6819

(3077528) Assembly, AFC 1


1 3018655 Spring 1
3077526 Barrel & Plunger 1
2 (3077525) Barrel, Air Fuel Control 1
6 (3074224) Plunger, Air Fuel Control 1
3 S 16240 Snap, Ring 1
4 3001707 Shim 1
5 179832 AFC Spring 1
7 3051463 Washer, Plain 2 1/8 Inch.
8 3047278 Piston, Air Fuel Control 1
9 3013811 Diaphragm 1
10 3047276 Piston, Air Fuel Control 1
11 3051463 Washer 1 1/8 Inch.
12 3051461 Nut, Lock 1 #10 - 32 UNF.
13 70700 Bias, Spring 1
14 3049041 Spring, Retainer 1
15 109917 Screw, Adjusting 2
16 3058867 Cover, AFC 1
17 3029301 Nut, Lock 2 1/4 - 28 UNF.
18 70772 B Screw, Cap 3

Page 74
Group No. 05.01.8 EFC Module Option No. FP6819

Ref
Part Number Part Name Req Remarks
No.
EFC MODULE
OPTION FP6819
1 173085 Plug, Threaded 1
2 173086 Gasket, Injector 1
3 3017051 Screw, Captive Washer Cap 3 1/4 - 20 X 1 1/8 Inch.
4 3048182 Seal, O Ring 1
5 3408326 Actuator, Etr Fuel Control 1
6 3084728 Housing, Actuator 1
7 3045986 O Ring 1
8 3042542 O Ring 1

Page 75
Group No. 05.13 Governor Calibration Option No. FQ6258
Ref
Part Number Part Name Req Remarks
No.

GOVERNOR CALIBRATION
OPTION FQ6258 Governor calibration
Engine Control System: Ind
Engine Model: K1500 E
Electrical System Voltage: 24
OEM Name: O&k/Terex
OEM Model: RH200
OEM Application: Excavator
CPL: 2936
Throttle Type: Switched
Application: Nonroad
Certified By: EPA , CARB cert level: Tier 1.
(3409531) Data, Apl Constants 1 Kext alternate droop: N/A%
PTO_spd Intermediate Speed Switch: 1000
RPM alt_li alternate low idle: N/A RPM
altrq_PT alternate torque: Y clnt_prt coolant
temperature sensor: N oilt_prt oil temperature
sensor: N oil pump_prt auxilary oil pressure
sensor: N comp_f auxilary shutdown actuator:
N comp_f torque broadcast avail on: N/A wire
comp_f electronic STC: N
Unique application features/drive systems
advantage fuel curve.
(3812055) Data, Engine Control 1 Engine Family: K38 system voltage: 24
Unique Characteristics: Centry phase 3
mechanical drive haul truck with open loop
flag turned on.
3865356 Code, Engine Control 1 Engine Control System: Centry
Unique Characteristics: Phase 3.
3865362 Data, Electronic Constants 1 Pump Type: PT system voltage: 24.

Page 76
Group No. 99.01 Fuel Rating Option No. FR6367
Ref
Part Number Part Name Req Remarks
No.

FUEL RATING
OPTION FR6367 Rated power: 1260 BHP at 1800 RPM
Peak Torque: 3767 Lbs. Ft.. At 1400 RPM
k1500 e EPA tier 1 emissions certified by:
Certified by EPA.

Page 77
Group No. 06.08 Fuel Block Option No. FS6013

Ref
Part Number Part Name Req Remarks
No.
FUEL BLOCK
OPTION FS6013 Standard fuel block with integral check valves.
1 S 604 Washer, Lock 2 3/8 Inch.
2 191772 Screw, Twelve Point Cap 2 3/8 - 16 X 1 1/4 Inch.
3 3818885 Seal, O Ring 2
3629408 Connection, Fuel Block 1
4 (3631805) Plug, Pipe 2
5 650826 Plunger, Fuel Control 2
6 3629411 Seat,prs Regulator Val 1
7 650829 Spring, Compression 1
8 651045 Seal, Grommet 2 15/32 Inch.
9 3629410 Retainer, Spring 1
10 3046943 Seal, O Ring 2
11 3629409 Connection, Fuel Block 1
12 3277045 Spring, Compression 1

Page 78
NOTES
Group No. 06.03 Fuel Tubing Option No. FT60771

Page 80
Group No. 06.03 Fuel Tubing Option No. FT60771
Ref
Part Number Part Name Req Remarks
No.

FUEL TUBING
OPTION FT60771 Fuel tubing
Engine Model: K1500 E
Pump Type: Centry Governor: None fuel
block: Standard fuel filter block:
Remote mounted. Compressor type: Less
compressor
AFC: Yes skinner valve: No.
1 AS 4014 40SS Hose, Flexible 1
2 AS 4024 SL Hose, Flexible 1
3 S 1047 A Elbow, Male Adapter 1
4 108722 Clip 2
5 3175716 Elbow, Male Adapter 1
6 68138 Connector, Male 1
7 112105 Elbow, Male Adapter 1
8 3627786 Connection, Adapter 1
3628522 Union, Male 1
9 3627695 Seal, O Ring 1
10 (3634693) Union, Male 1
11 3628604 Plug, Pipe 1 1/8-27 x 0.3 inch.
3631690 Elbow, Male Union 1
12 3037236 Seal, O Ring 1
9 3627695 Seal, O Ring 1
13 (3631691) Elbow, Male Union 1
14 3634503 Hose, Flexible 1
15 3634509 Hose, Flexible 1

Page 81
Group No. 05.06 Fuel Valve Option No. FV6027

Page 82
Group No. 05.06 Fuel Valve Option No. FV6027
Ref
Part Number Part Name Req Remarks
No.

FUEL VALVE
OPTION FV6027 Fuel shut off valve
For use with remote mounted fuel filter
screen. 24volt DC heavy duty - standard 1
terminal internal ground 2 port 1/2 inch
straight thread o-ring seal manual overide.
3348331 Valve, Shutoff 1
3067424 Plug, Threaded 1 1/2 - 20 UNF
10 3037236 Seal, O Ring 1
11 (3067347) Plug, Threaded 1
(3348330) Valve, Fuel Shutoff 1
12 129768 Spring, Valve 1
13 129839 Shield, Shutoff Valve 1
14 129888 Seal, Rectangular Ring 1
15 187556 Screw, Fillister Head Cap 4
16 3030970 Disc, Valve 1
17 3054609 Solenoid 1
3073890 Body, Fuel Shutoff Valve 1
18 129838 Knob 1
19 3013036 Shaft, Shutoff Valve 1
20 (3073891) Body, Fuel Shutoff Valve 1
21 3279794 Seal, O Ring 1

4024809 Kit, Fuel Solenoid 1


129888 Seal, Rectangular Ring 1
(3054609) Solenoid 1

Page 83
Group No. 05.06 Fuel Valve Option No. FV6705

Ref
Part Number Part Name Req Remarks
No.
FUEL VALVE
OPTION FV6705 Fuel shutoff valve
Fuel Pump Type: Centry/VS fuel filter block:
Remote mounted straight thread o ring: Yes.
When used on PTG fuel pump with top
mounted mvs gov omit 2 s189 c capscrews
add 2 100129 capscrews.
1 S 189 C Screw, Socket Head Cap 2 1/4 - 20 X 1 3/4 Inch.
2 67684 Washer, Plain 2 1/4 Inch.
3 154087 Seal, Rectangular Ring 1
4 181466 Washer, Lock 2 1/4 Inch.
3098594 Filter, Fuel 1
5 70700 Spring, Compression 1
6 3014575 Cap, Fuel Pump Filter 1
7 3021123 Seal, O Ring 1
8 3090769 Screen, Filter 1
9 3098593 Housing, Filter 1

Page 84
Group No. 16.02 Flywheel Option No. FW6001

Ref
Part Number Part Name Req Remarks
No.
FLYWHEEL
OPTION FW6001 SAE J620 C size ’0’ flywheel with dual pilot
for SAE no.14 overcenter clutch, 18.375
inches diameter, and modified SAE no.18
overcenter clutch, 22.5inches diameter, and
generator flexible drive disc.
1 131584 Pin, Roll 1
2 205059 Washer, Plain 12 3/4 Inch.
3 3023536 Screw, Hexagon Head Cap 12 3/4 - 16 X 3 3/4 Inch.
4 3021394 Flywheel 1
5 124507 Gear, Flywheel Ring 1

Page 85
Group No. 12.04 Front Hydraulic Pump Option No. HD6003

Page 86
Group No. 12.04 Front Hydraulic Pump Option No. HD6003
Ref
Part Number Part Name Req Remarks
No.

FRONT HYDRAULIC PUMP


OPTION HD6003 Hydraulic pump drive provisions for an SAE
″A″ pump with a 9 tooth spline on the rear of
the front gear cover, and an SAE ″B″ pump
with a 13 tooth spline
On the front of the front gear cover. 1.1 to 1
speed ratio.
1 206155 Support, Hydraulic Pump 1
2 3014993 Bushing 1
3 3628610 Plug, Pipe 1
4 206748 Gear, Hydraulic Pump 1
3200943 Shaft, Hyd Pump Drive 1
5 205769 Shaft, Hyd Pump Drive 1
6 (205771) Sleeve, Spline Coupling 1
7 188040 Bearing, Thrust 2
8 205781 Ring, Retaining 1
9 205784 Washer, Clamping 1
10 111445 Lckwshr 4
11 205378 Screw, Twelve Point Cap 4 1/2 - 13 X 1 1/4 Inch.
12 206405 Plate, Cover 1
13 206407 Gasket, Hand Hole 1
14 S 162 A Screw, Hexagon Head Cap 2 7/16 - 14 X 2 3/4 Inch.
15 103023 Screw, Hexagon Head Cap 1 7/16 - 14 X 1 Inch.
16 135783 Washer, Lock 3 7/16 Inch.
17 145600 Seal, O Ring 1
18 3818885 Seal, O Ring 1
19 130715 Screw, Hexagon Head Cap 2 3/8 - 16 X 3/4 Inch.
20 204048 Plate, Cover 1
21 3558515 Gasket, Hydraulic Pump 1

Page 87
Group No. 10.01 Intake Manifold Option No. IM6044

Page 88
Group No. 10.01 Intake Manifold Option No. IM6044
Ref
Part Number Part Name Req Remarks
No.

INTAKE MANIFOLD
OPTION IM6044 LTA type intake manifolds.
For use with less air compressor applications
or with compressor air supply provided by the
customer.
For use with dual STC valves, remote
mounted shut-down valve, EFC/AFC pacer
and centry fuel pumps.
For use on KTTA38C1500.
1 3633805 Clamp, V Band 2
2 3633974 Clamp, T Bolt 4 3 3/4 Inch
3 3047665 Gasket, Connection 4
4 4086587 Clamp, T Bolt 4
5 3065723 Screw, Captive Washer Cap 16 3/8 - 16 X 1 3/4 Inch.
6 3066666 Connection, Air Intake 2
7 3067371 Hose, Plain 2
8 3628605 Plug, Pipe 7
3037536 Plug, Threaded 2 9/16 - 18 UNF
9 3037537 Seal, O Ring 2
10 (3040813) Plug, Threaded 2
3072040 Connection, Air Crossover 2
11 67184 B Insert, Threaded 8
12 (3629545) Connection, Air Crossover 2
13 3630125 Hose, Plain 2
14 S 106 C Screw, Hexagon Head Cap 26 3/8 - 16 X 4 3/4 Inch.
15 69028 Screw, Hexagon Head Cap 16
16 69621 Screw, Hexagon Head Cap 2 3/8 - 16 X 5 1/2 Inch.
17 206277 Gasket, Intake Manifold 12
18 3014304 Seal, Rectangular Ring 24
19 3036460 Washer, Spring 44
3393153 Manifold, Air Intake 2
11 67184 B Insert, Threaded 32
20 (3866839) Manifold, Air Intake 2
3393154 Manifold, Air Intake 2
11 67184 B Insert, Threaded 32
21 (3866840) Manifold, Air Intake 1
22 3630571 Connection, Air Crossover 2

Page 89
Group No. 10.01 Intake Manifold Mounting Option No. IM6725

Ref
Part Number Part Name Req Remarks
No.
INTAKE MANIFOLD MOUNTING
OPTION IM6725 Mounting hardware for remote mounted fuel
filter block.
Fuel Pump: Centry/pacer compressor: Less
compressor or all except
Holset twin with turbocharged air
Location:
For Use With Remote Fuel Filter block when
mounted on intake manifold between cylinders
1 and 2. Engine type: K38 and K50 LTA
engines only.
1 69621 Screw, Hexagon Head Cap 2 3/8 - 16 X 5 1/2 Inch.
2 3036460 Washer, Spring 2

Page 90
NOTES
Group No. 07.03 Lube Oil Filter Option No. LF6025

Page 92
Group No. 07.03 Lube Oil Filter Option No. LF6025
Ref
Part Number Part Name Req Remarks
No.

LUBE OIL FILTER


OPTION LF6025 Four element lube oil filter with replaceable
spin-on cartridges mounted on left bank (port)
side of engine.
1 127362 Washer, Plain 12 3/8 Inch.
2 191772 Screw, Twelve Point Cap 12 3/8 - 16 X 1 1/4 Inch.
3 3177108 Gasket, Filter Head 1
4 3629387 Gasket, Filter Head 1
5 69558 Dowel, Pin 1
6 205659 Spring, Compression 1
7 3021618 Plunger, Prs Regulator 1
8 3028552 Body, Bypass Valve 1
6 205659 Spring, Compression 1
3040818 Plug, Threaded 1 1 3/16 - 12 un.
9 3035228 Seal, O Ring 1
10 (3040819) Plug, Threaded 1
11 3627927 Plunger, Prs Regulator 1
12 S 103 D Screw, Hexagon Head Cap 6 3/8 - 16 x 1 1/4 inch
13 S 604 Washer, Lock 6 3/8 inch
14 3177433 Plate, Cover 1
15 3627309 Adapter, Filter Head 4
16 3628604 Plug, Pipe 1 1/8 NPT
17 3628605 Plug, Pipe 8
18 3629141 Gasket, Lub Oil Fil Cover 1
3630555 Head, Lub Oil Filter 1
3037536 Plug, Threaded 2 9/16 - 18 UNF
19 3037537 Seal, O Ring 2
20 (3040813) Plug, Threaded 2 9/16 - 18 UNF
21 3630432 Head, Lub Oil Filter 1
22 3889310 Element, Lub Oil Filter 4

Page 93
Group No. 07.04 Oil Transfer Connection Option No. LF6705

Ref
Part Number Part Name Req Remarks
No.
OIL TRANSFER CONNECTION
OPTION LF6705 Oil transfer connection for use when factory
mounted lube oil by-pass filter is not speci-
fied.
3046202 Plug, Threaded 4 3/4 - 16 UNF
1 (3040810) Plug, Threaded 1
2 3046201 Seal, O Ring 1
3 S 604 Washer, Lock 12 3/8 Inch.
4 191772 Screw, Twelve Point Cap 12 3/8 - 16 X 1 1/4 Inch.
5 3627938 Gasket, Cover Plate 2
6 3629146 Connection, Oil Transfer 2

Page 94
NOTES
Group No. 07.02 Dipstick Option No. LG6035

Page 96
Group No. 07.02 Dipstick Option No. LG6035
Ref
Part Number Part Name Req Remarks
No.

DIPSTICK
OPTION LG6035 Dipstick
Dipstick:
For Use On High Capacity Double deep
front/center or high capacity double deep
rear/center oil pans.
1 108172 Seal, O Ring 1
2 3030207 Retainer, Dipstick 1
3 3201793 Dipstick 1

Page 97
Group No. 01.08 Dipstick Filler And Breather Option No. OB6151
Ref
Part Number Part Name Req Remarks
No.

DIPSTICK FILLER AND BREATH


OPTION OB6151 Oil gauge tube, dipstick, oil fill, crankcase
breathers and hand hole covers.
For use with four element lube oil filters
Mounted on the left bank (port) side of the
engine and high capacity double deep
rear/center oil pans.
Dipstick and fill cover mounted on the left
bank (port) side of the engine in the rear
opening. Right bank (starboard) side breather
cover
Mounted in the center opening. Left bank
(port) side breather cover mounted
In the center opening.
For use on KTTA38-C1500 engines only.
S 109 Screw, Hexagon Head Cap 6 3/8 - 16 x 7/8 inch
S 112 Screw, Hexagon Head Cap 30 3/8 - 16 x 1 inch
3175856 Gasket, Hand Hole 3
3628902 Washer, Plain 36
108172 Seal, O Ring 1
3030207 Retainer, Dipstick 1
S 109 Screw, Hexagon Head Cap 2 3/8 - 16 x 7/8 inch
S 604 Washer, Lock 2 3/8 inch
43828 A Clamp, Hose 2 11/16 - 1 1/2 inch
68189 Clip 2
114307 Brace, Tube 2
3031367 Hose, Plain 2
3201128 Nut, Regular Hexagon 2 3/8 - 16 UNC
3628902 Washer, Plain 4
3178785 Cover, Hand Hole 1 (3178857) Dipstick 1
3628229 Cover, Hand Hole 3
3629112 Cap, Filler 1
S 112 Screw, Hexagon Head Cap 12 3/8 - 16 x 1 inch
S 169 A Screw, Hexagon Head Cap 1 3/8 - 16 x 4 1/2 inch
43828 C Clamp, Hose 4 1 9/16 - 2 1/2 inch
108330 Washer, Plain 1 3/8 inch
3175856 Gasket, Hand Hole 1
3177530 Hose, Plain 2
3628902 Washer, Plain 12
3629761 Tube, Breather 1
3629762 Spacer, Mounting 1
3178810 Cover, Hand Hole 1
3630838 Breather, Crankcase 1
3176609 Breather, Crankcase 1
3178812 Cover, Hand Hole 1
3629761 Tube, Breather 1
S 109 Screw, Hexagon Head Cap 2 3/8 - 16 x 7/8 inch
S 112 Screw, Hexagon Head Cap 10 3/8 - 16 x 1 inch
S 141 C Screw, Hexagon Head Cap 2 3/8 - 16 X 6 3/4 Inch.
43828 C Clamp, Hose 2 1 9/16 - 2 1/2 inch
3175856 Gasket, Hand Hole 1
3628902 Washer, Plain 12
3629762 Spacer, Mounting 2
3630852 Hose, Molded 1

Page 98
NOTES
Group No. 07.02 Filler And Breather Option No. OB6151

Page 100
Group No. 07.02 Filler And Breather Option No. OB6151
Ref
Part Number Part Name Req Remarks
No.

FILLER AND BREATHER


OPTION OB6151 Oil gauge tube, oil fill, crankcase breathers
and hand hole covers.
For use with four element lube oil filters
Mounted on the left bank (port) side of the
engine and high capacity double deep
rear/center oil pans.
Dipstick and fill cover mounted on the left
bank (port) side of the engine in the rear
opening. Right bank (starboard) side breather
cover
Mounted in the center opening. Left bank
(port) side breather cover mounted
In the center opening.
For use on KTTA38-C1500 engines only.
1 3014766 Screw, Captive Washer Cap 52 3/8 - 16 X 1 3/64 Inch.
2 3064321 Screw, Captive Washer Cap 8 3/8 - 16 X 7/8 Inch.
3 3175856 Gasket, Hand Hole 5
4 S 109 Screw, Hexagon Head Cap 2 3/8 - 16 X 7/8 Inch.
5 S 604 Washer, Lock 2 3/8 Inch.
6 43828 A Clamp, Hose 2 11 16 - 1 1/2 Inch.
7 68189 Clip 2
8 114307 Brace, Tube 2
9 3201128 Nut, Regular Hexagon 2 3/8 - 16 UNC.
10 3628902 Washer, Plain 4
11 3633076 Hose, Plain 2
12 3178785 Cover, Hand Hole 1
13 3628229 Cover, Hand Hole 3
14 3629112 Cap, Filler 1
15 S 169 A Screw, Hexagon Head Cap 1 3/8 - 16 X 4 1/2 Inch.
16 43828 C Clamp, Hose 6 1 9/16 - 2 1/2 Inch.
17 108330 Washer, Plain 1 3/8 inch
18 3177530 Hose, Plain 2
19 3629761 Tube, Breather 2
20 3629762 Spacer, Mounting 3
21 3178810 Cover, Hand Hole 1
22 3630838 Breather, Crankcase 1
23 3176609 Breather, Crankcase 1
24 3178812 Cover, Hand Hole 1
25 S 141 C Screw, Hexagon Head Cap 2 3/8 - 16 X 6 3/4 Inch.
26 3630852 Hose, Molded 1

Page 101
Group No. 07.03.1 Sight Glass Location Plugs Option No. OB6701

Ref
Part Number Part Name Req Remarks
No.
SIGHT GLASS LOCATION PLUGS
OPTION OB6701 Plugs for the sight glass mounting locations in
the oil pan adapter when the sight glass is not
specified.
Cannot be used with subbase oil pans on
KT38/KTA38 and KTA50 engines.
1 3000204 Washer, Copper 4
2 S 181 C Screw, Hexagon Head Cap 4 1/2 - 20 X 3/4 Inch.

Page 102
Group No. 07.04 Air Cylinder Lubricator Hose Option No. OB6712

Ref
Part Number Part Name Req Remarks
No.
AIR CYLINDER LUBRICATOR HO
OPTION OB6712 Plugs for left bank and right bank breathers.
For use when air actuated throttle lever is not
specified.
1 3628604 Plug, Pipe 2 1/8 NPT

Page 103
Group No. 99.01 Bypass Filter Option No. OF8011
Ref
Part Number Part Name Req Remarks
No.

BYPASS FILTER
OPTION OF8011 No content option.
To be used to specify either customer sup-
plied bypass filter or eliminator, self cleaning
lube oil filter and centrifuge.
Must comply with Cummins engineering
standard 10547.

Page 104
NOTES
Group No. 07.01 Oil Pan Option No. OP6037

Page 106
Group No. 07.01 Oil Pan Option No. OP6037
Ref
Part Number Part Name Req Remarks
No.

OIL PAN
OPTION OP6037 High capacity double deep rear/center oil pan.
Oil pan adapter with removable front end
cover and removable rear/center sump. Sump
is mounted with the underside oil drain plug to
the rear of the engine. Angularity: (Unknown)
oil pan capacity:
* High Level: 44 US Gallons
* Low Level: 37 US Gallons
For use on K38 engines.
1 106069 Screw, Hexagon Head Cap 31 7/16 - 14 X 2 Inch.
2 108767 Screw, Hexagon Head Cap 29 7/16 - 14 X 3 1/2 Inch.
3 3000082 Washer, Plain 118 15/32 Inch.
4 3043212 Gasket, Oil Pan 1
5 67946 Washer, Plain 4 1 1/32 Inch.
6 3032629 Plug, Threaded 2 1 5/16 - 12 UNF.
7 3055069 Plug, Threaded 4 1 - 18 UNS.
8 3628606 Plug, Pipe 2
9 3628608 Plug, Pipe 2
3037536 Plug, Threaded 1 9/16 - 18 UNF.
10 3037537 Seal, O Ring 1
11 (3040813) Plug, Threaded 1
3088852 Pan, Oil 1
12 200845 Insert, Threaded 4
13 3631719 Pan, Oil 1
14 102020 Screw, Hexagon Head Cap 36 7/16 - 14 X 2 1/4 Inch.
15 3043214 Gasket, Oil Pan 1
3028696 Cover, Oil Pan 1
16 (206099) Cover, Oil Pan 1
12 200845 Insert, Threaded 1
17 3628604 Plug, Pipe 2 1/8 NPT
3630545 Adapter, Oil Pan 1
18 3628609 Plug, Pipe 1
19 (3630262) Adapter, Oil Pan 1
20 S 140 Screw, Hexagon Head Cap 22 7/16 - 14 X 1 3/4 Inch.
21 3043211 Gasket, Oil Pan 1

Page 107
Group No. 07.01 Oil Pan Option No. OP6708

Page 108
Group No. 07.01 Oil Pan Option No. OP6708
Ref
Part Number Part Name Req Remarks
No.

OIL PAN
OPTION OP6708 Lube oil pump tubing required for rear center
sump oil pan and high capacity (subbase
type) oil pan, with lube oil filter mounted on
left bank.
1 3032397 Tube, Lub Oil Suction 1
2 S 112 Screw, Hexagon Head Cap 8 3/8 - 16 X 1 Inch.
3 S 121 B Screw, Hexagon Head Cap 2 7/16 - 14 X 2 1/2 Inch.
4 103023 Screw, Hexagon Head Cap 8 7/16 - 14 X 1 Inch.
5 109319 Lockplate 2
6 151355 Lockplate 8
7 3000632 Gasket, Connection 1
8 3026392 Seal, Rectangular Ring 2
3031385 Valve, Pressure Relief 1
9 107695 Pin, Roll 2
10 127316 Washer, Plain 1 5/8 Inch.
11 3001719 Pin, Retaining 1
12 3026925 Connection, Oil Transfer 1
13 3026926 Spring, Compression 1
14 3026927 Plunger, Prs Regulator 1
15 3035001 Tube, Lub Oil Transfer 1
16 S 172 B Screw, Hexagon Head Cap 1 3/8 - 16 X 1 1/8 Inch.
17 S 217 Nut, Heavy Hexagon 2 7/16 - 14 UNC.
18 S 604 Washer, Lock 7 3/8 Inch.
19 S 610 Washer, Lock 2 7/16 Inch.
20 S 622 Washer, Plain 2 3/8 Inch.
21 3031544 Seal, Rectangular Ring 1
22 3031989 Clamp, Tube 2
23 3031998 Bracket, Oil Tube 1
24 3033929 Bracket, Oil Tube 1
25 3201128 Nut, Regular Hexagon 4 3/8 - 16 UNC.
26 108330 Washer, Plain 7 3/8 Inch.
28 3628402 Bracket, Oil Tube 1

Page 109
Group No. 07.06.1 Lube Oil Pump Option No. OP6708

Page 110
Group No. 07.06.1 Lube Oil Pump Option No. OP6708
Ref
Part Number Part Name Req Remarks
No.

LUBE OIL PUMP TUBING


OPTION OP6708 Lube oil pump tubing required for rear center
sump oil pan and high capacity (subbase
type) oil pan, with lube oil
Filter mounted on left bank.
Contains large bore tubing for use with slow
speed lub oil pump.
1 3032397 Tube, Lub Oil Suction 1
2 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 x 1 inch
3 S 121 B Screw, Hexagon Head Cap 2 7/16 - 14 X 2 1/2 Inch.
4 103023 Screw, Hexagon Head Cap 5 7/16 - 14 X 1 Inch.
5 109319 Lockplate 2
6 151355 Lockplate 5
7 3000632 Gasket, Connection 1
8 3026392 Seal, Rectangular Ring 2
3031385 Valve, Pressure Relief 1
9 107695 Pin, Roll 2
10 127316 Washer, Plain 1 5/8 Inch.
11 3001719 Pin, Straight
12 3026925 Connection, Oil Transfer 1
13 3026926 Spring, Compression 1
14 3026927 Plunger, Prs Regulator 1
16 S 112 Screw, Hexagon Head Cap 6 3/8 - 16 x 1 inch
17 S 172 B Screw, Hexagon Head Cap 1 3/8 - 16 X 1 1/8 Inch.
18 S 217 Nut, Heavy Hexagon 2 7/16 - 14 UNC.
19 3201128 Nut, Regular Hexagon 4 3/8 - 16 UNC.
20 108330 Washer, Plain 7 3/8 inch
21 S 604 Washer, Lock 7 3/8 Inch.
22 S 622 Washer, Plain 2 3/8 Inch.
23 S 610 Washer, Lock 2 7/16 inch
24 103023 Screw, Hexagon Head Cap 5 7/16 - 14 X 1 Inch.
25 151355 Lockplate 3
26 3031544 Seal, Rectangular Ring 1
27 3628402 Bracket, Oil Tube 1
28 3031989 Clamp, Tube 2
29 3031998 Bracket, Oil Tube 1
30 3033929 Bracket, Oil Tube 1
31 3035001 Tube, Lub Oil Transfer 1

Page 111
Group No. 05.06.1 Engine Control Module Option No. PH6002

Page 112
Group No. 05.06.1 Engine Control Module Option No. PH6002
Ref
Part Number Part Name Req Remarks
No.

ENGINE CONTROL MODULE


OPTION PH6002 Engine control module
Engine Control System: Ind ECM version:
CM400 module location (mm): N/A ambient air
pressure sensor included: No
Intake manifold temp sensor manufact: N/A
Includes 24volt electronic control module,
sensors and mounting hardware. The ECM
module is mounted on the fuel pump by the
engine assembly facility.
For use with SAE ″0″ flywheel housing only.
1 69771 Screw, Socket Head Cap 2 1/4 - 20 X 5/8 Inch.
2 127018 Washer, Plain 1 1/4 Inch
3 3001811 Screw, Twelve Point Cap 1 1/4 - 20 X 1 Inch.
4 3079604 Sensor, Speed 1
3080416 Sensor, Pressure 1 Recon equivalent 3080416 NX
5 3037537 Seal, O Ring 1
6 (3083727) Sensor, Pressure 1
7 3654718 Module, Electronic Control 1

Page 113
Group No. 01.04 Connecting Rod And Piston Option No. PP2936

Page 114
Group No. 01.04 Connecting Rod And Piston Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

CONNECTING ROD AND PISTON


OPTION PP2936 Performance parts
Performance parts for KTTA38- C (1500 e) two
stage (four turbocharger) uprate engine. - Dual
hydromechanical stepped timing
Control using large bore hoses. - Dry pulse
exhaust manifolds. - Reduce drain flow
premium k injectors. - Gallery cooled pistons. -
Low temperature outboard aftercoolers.
Engine Control System: Centry
For use in various applications.
For Use With: KTTA38-C 1500 E CPL: 2936
EPA tier 1 emissions certified by:
Certified by EPA only.
1 3632225 Rod, Engine Connecting 12 Recon equivalent 3632225 RX
(3632169) Rod, Engine Connecting 1
2 3013266 Screw, Connecting Rod Cap 2
3 3043909 Bushing 1
4 69558 Dowel, Pin 4
5 205126 Washer, Plain 2 5/8 Inch.
6 3047390 Bearing, Connecting Rod 2
3047391 Bearing, Connecting Rod A/R
3047392 Bearing, Connecting Rod A/R
3047393 Bearing, Connecting Rod A/R
3047394 Bearing, Connecting Rod A/R
PISTON, PIN, & RINGS
3803530 Kit, Engine Piston
7 205200 Pin, Piston 1
8 (3628731) Piston, Engine 1
9 205269 Ring, Retaining 2
3631247 Set, Piston Ring 12
10 3070589 Ring, Compression Piston 1
11 3068813 Ring, Compression Piston 1
12 3090450 Ring, Oil Piston 1

Page 115
Group No. 01.07 Camshaft And Gear Option No. PP2936

Ref
Part Number Part Name Req Remarks
No.
CAMSHAFT AND GEAR
OPTION PP2936
CAMSHAFT & GEAR RB
1 3630121 Camshaft 1
2 S 302 Key, Offset Woodruff 1
3 206747 Gear, Camshaft 1
4 3007971 Bearing, Camshaft Thrust 1
5 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.
6 68908 Lockplate 2
CAMSHAFT & GEAR LB
7 3630122 Camshaft 1
8 S 302 Key, Offset Woodruff 1
9 (207248) Gear, Camshaft 1
10 3007971 Bearing, Camshaft Thrust 1
11 S 112 Screw, Hexagon Head Cap 2 3/8 - 16 X 1 Inch.
12 68908 Lockplate 2

Page 116
NOTES
Group No. 02.01.1 Cylinder Head Option No. PP2936

Page 118
Group No. 02.01.1 Cylinder Head Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

CYLINDER HEAD
OPTION PP2936
1 3086362 Crosshead, Valve 24
2 3629962 Washer, Plain 72
3 3032633 Screw, Twelve Point Cap 72 3/4 - 16 X 8 Inch.
4 3634664 Gasket, Cylinder Head 12

Page 119
Group No. 03.01 Rocker Housing Option No. PP2936

Page 120
Group No. 03.01 Rocker Housing Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

ROCKER HOUSING
OPTION PP2936
1 205129 Dowel, Ring 12
2 3177713 Housing, Rocker Lever 10
3 3202199 Housing, Rocker Lever 1
4 3629538 Housing, Rocker Lever 1
5 3628607 Plug, Pipe 2

Page 121
Group No. 06.01 Injector Option No. PP2936

Page 122
Group No. 06.01 Injector Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

INJECTOR
OPTION PP2936
3609849 Injector 12 Recon equivalent 3609849 PX
1 167157 Ball, Check 1
2 173086 Gasket, Injector 1
3 174299 Retainer, Screen 1
4 3042430 Retainer, Injector Cup 1
5 193736 Seal, O Ring 3
6 203426 Pin, Roll 2
7 3054999 Screen, Filter 1
9 3042427 Spring, Injector
10 3279747 Cup, Injector 1
11 3042425 Adapter, Injector 1
12 3279821 Screw, Injector Stop 1
13 3052218 Retainer, Injector Spring 1
14 3042428 Spring, Injector
15 (3045047) Plug, Injector Orifice 1
3076126 Barrel & Plunger 1
16 (3053504) Barrel, Injector 1
17 (3076124) Plunger, Injector 1
18 3075381 Tappet, Hyd Var Timing 1 Recon equivalent 3075381 RX
19 3068859 Cap, Tappet Top Stop 1
20 3279850 Nut, Tappet Top Stop Lock 1
21 3068860 Nut, Lock 1 1 5/16 - 18 UNF.
22 3279819 Link, Injector Plunger 1
25 3411695 Clamp, Injector 1

Page 123
Group No. 06.01.1 Oil Control Valve Option No. PP2936

Page 124
Group No. 06.01.1 Oil Control Valve Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

OIL CONTROL VALVE


OPTION PP2936
3060609 Valve, Oil Control 2
1 S 2286 Screw, Drive 2
2 S 16240 Ring, Retaining 1
3 105375 Nameplate 1
4 3034408 Seal, O Ring 1
5 3038743 Valve, Check 1
3040814 Plug, Threaded 1 7/16 - 20 UNF
6 (3036665) Plug, Threaded 1
7 3036666 Seal, O Ring 1
8 3042542 Seal, O Ring 2
9 3044993 Plug, Injector Orifice 1
10 3045986 Seal, O Ring 1
11 3049041 Retainer, Spring 1
12 3051069 Spring, Compression 1
13 3054411 Spring, Leaf 1
3060605 Barrel & Plunger 1
14 (3053667) Plunger, Oil Control Valve 1
15 (3060604) Barrel, Oil Control Valve 1
16 3060606 Body, Oil Control Valve 1
17 3066914 Seal, O Ring 1
18 3069015 Nut, Lock 1 1/4 - 28 UNF.
19 3069989 Cover, Oil Control Valve 1
20 3070108 Gasket, Control Valve Body 1
21 4009927 Cover, Diaphragm 1
22 3070186 Washer, Plain 1 1/4 Inch.
23 3073998 Disc, Valve 1
3417076 Plug, Threaded 1
24 3034412 Seal, O Ring 1
25 3417103 Plug, Threaded 1
26 3417077 Screw, Socket Head Cap 4
28 3417096 Screw, Socket Set 1
29 3417098 Screw, Socket Head Cap 4

Page 125
Group No. 06.01.3 Tappet Option No. PP2936

Ref
Part Number Part Name Req Remarks
No.
TAPPET
OPTION PP2936
3075381 Tappet, Hyd Var Timing 12 Recon equivalent 3075381 RX
1 3027988 Ring, Retaining 1
2 3076033 Guide, Ball 1
3 (3027994) Spring, Compression 1
4 3054852 Spring, Compression 1
5 (3027996) Ball, Check 1
6 (3085345) Socket, Tappet 1
7 (3085344) Guide, Ball 1
8 (4077027) Spring, Injector 1
9 3062119 Ball, Check 1
10 3052231 Retainer, Injector Link 1
11 (3053772) Plunger, Tappet 1
12 (3075386) Sleeve, Tappet 1
13 3052233 Link, Injector Plunger 1

3804700 Kit, STC Tappet Repair 1


1 3027988 Ring, Retaining 1
2 3076033 Guide, Ball 1
3 (3027994) Spring, Compression 1
4 3054852 Spring, Compression 1
5 (3027996) Ball, Check 1
6 (3085345) Socket, Tappet 1
7 (3085344) Guide, Ball 1
8 (4077027) Spring, Injector 1

Page 126
Group No. 06.01.6 Oil Manifold Option No. PP2936

Ref
Part Number Part Name Req Remarks
No.
OIL MANIFOLD
OPTION PP2936
1 127018 Washer, Plain 12 1/4 Inch.
2 3001340 Seal, O Ring 12
3 3001811 Screw, Twelve Point Cap 12 1/4 - 20 X 1 Inch.
3023217 Plug, Threaded 8 7/16 - 20 UNF.
4 3036666 Seal, O Ring 8
5 (3630034) Plug, Threaded 8
6 3084621 Manifold, Oil 2
7 3084622 Manifold, Oil 2

Page 127
Group No. 06.03 RB Oil Control Connection Option No. PP2936

Page 128
Group No. 06.03 RB Oil Control Connection Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

RB OIL CONTROL CONNECTION


OPTION PP2936
1 3037662 Elbow, Male Union 3
2 3175318 Hose, Flexible 1
3 (AS 4029 SS) Hose 2
4 68139 Elbow, Male Adapter 2
5 3018920 Clamp, Wire Tie 1
6 3178520 Clip 3
7 178079 Valve, Check 1
3095291 Connector, Male 1
8 3046201 Seal, O Ring 1
9 3063019 Connector, Male 1
3630806 Elbow, Male Union 1
10 3630740 Seal, O Ring 1
11 (3630828) Elbow, Male Adapter 1
12 3630867 Hose, Flexible 1
3630877 Union, Male 1
10 3630740 Seal, O Ring 1
13 (3630878) Connector, Male 1
14 69465 Clip 2
15 69911 A Clip 2
3630734 Tee, Male Union 1
17 3627695 Seal, O Ring 2
18 (3630735) Tee, Male Union 1
10 3630740 Seal, O Ring 1
3630736 Elbow, Male Union 1
8 3046201 Seal, O Ring 1
19 (3630737) Elbow, Male Adapter 1
3630740 Seal, O Ring 1
20 3630866 Hose, Flexible 2
21 3630868 Hose, Flexible 1

Page 129
Group No. 07.04 Oil Supply Connection Option No. PP2936

Ref
Part Number Part Name Req Remarks
No.
OIL SUPPLY CONNECTION
OPTION PP2936
1 3084539 Seal, O Ring 4
2 3178257 Screw, Socket Head Cap 8 1/4 - 20 X 7/8 Inch.
3630738 Elbow, Male Union 4
3 3046201 Seal, O Ring 1
4 3627695 Seal, O Ring 1
5 (3630739) Elbow, Male Adapter 1
6 3630829 Connection, Oil Supply 4

Page 130
Group No. 07.05.1 Water Header Option No. PP2936

Ref
Part Number Part Name Req Remarks
No.
WATER HEADER
OPTION PP2936
1 3629066 Cover, Water Header 3
2 3014766 Screw, Captive Washer Cap 54 3/8 - 16 X 1 3/64 Inch.
3 3009324 Gasket, Water Header Cover 3
4 3865963 Cover, Water Header 1
5 3009323 Gasket, Water Header Cover 1

Page 131
Group No. 10.01 Aftercooler Core Option No. PP2936

Ref
Part Number Part Name Req Remarks
No.
AFTERCOOLER CORE
OPTION PP2936
1 S 137 Screw, Hexagon Head Cap 52 3/8 - 16 X 2 Inch.
2 3036460 Washer, Spring 52
3 3626867 Spacer, Mounting 48
4 3865994 Seal, Rectangular Strip 4
5 3866152 Core, Aftercooler 4

Page 132
NOTES
Group No. 10.01.1 Aftercooler Plumbing Option No. PP2936

Page 134
Group No. 10.01.1 Aftercooler Plumbing Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

AFTERCOOLER PLUMBING
OPTION PP2936
1 S 104 Screw, Hexagon Head Cap 4 3/8 - 16 X 2 1/4 Inch.
2 S 105 Screw, Hexagon Head Cap 8 3/8 - 16 X 3 1/2 Inch.
3 68910 Seal, O Ring 24
4 3036460 Washer, Spring 12
5 3058812 Seal, Dust 16
6 3063294 Seal, Grommet 8
7 3066355 Tube, Water Transfer 1
8 3066358 Tube, Water Transfer 4
9 3633134 Connection, Water Transfer 1 Right bank supply
10 3633135 Connection, Water Transfer 1 Right bank supply
11 3066349 Tube, Water Transfer 1
12 3633121 Connection, Water Transfer 1 Right bank return
13 3633122 Connection, Water Transfer 1 Right bank return
14 3066352 Tube, Water Transfer 1
15 3633123 Connection, Water Transfer 1 Left bank return
16 3633120 Connection, Water Transfer 1 Left bank return
18 3066346 Tube, Water Transfer 1
19 3633133 Connection, Water Transfer 1 Left bank supply
20 3633132 Connection, Water Transfer 1 Left bank supply
21 3629820 Brace, Tube 2
22 3629821 Brace, Tube 2
24 3633629 Draincock 4
25 AK 4010 SS Hose, Flexible 2
26 3066467 Union, Male 6

Page 135
Group No. 10.06 Turbocharger Option No. PP2936

Page 136
Group No. 10.06 Turbocharger Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER
OPTION PP2936
3803452 Kit, Turbocharger 2 Recon equivalent 3803452 RX
(3594111) Turbocharger 1
1 3502449 Seal, Rectangular Ring 1
2 (3504967) Washer, Plain 4
3 3519163 Screw, Drive 2
4 3519535 Nut, Lock 1 M11 X 1.00.
5 3591522 Collar, Thrust 1
6 3519627 Bearing, Turbocharger 2
7 3519641 Ring, Retaining 4
8 3536588 Shield, Turbocharger Heat 1
9 3521034 Shaft & Wheel 1
10 3521225 Screw, Hexagon Head Set 8 M8 X 1.25 X 16.
11 3521442 Seal, Split Ring 1
12 3522904 Lockplate 4
13 3523412 Seal, Split Ring 1
14 3594555 Housing, Tur Bearing 1
15 3522597 Pin, Roll 2
16 3523546 Impeller, Tur Compressor 1
17 3523556 Housing, Compressor 1
18 3523980 Slinger, Oil 1
19 3524418 Shim 1
20 3524419 Baffle, Oil 1
21 3524421 Diffuser, Turbocharger 1
22 3525073 Screw, Hexagon Head Set 4 M8 x 1.25 x 25
23 3536914 Bearing, Tur Thrust 1
24 (3527619) Dataplate 1
25 3528109 Clamp, V Band 1
26 3529372 Nut, Regular Hexagon 1 1/4 - 28 UNF
27 3529706 Housing, Turbine 1
28 201049 Gasket, Connection 1
29 3023066 Seal, O Ring 1
30 3037537 Seal, O Ring 1
31 3038763 Seal, O Ring 1
32 3088371 Seal, Dust 1
33 3177942 Gasket, Turbocharger 1
34 3202117 Gasket, Connection

4025021 Kit, Turbocharger 2


(3594147) Turbocharger 1
1 3502449 Seal, Rectangular Ring 1
2 (3504967) Washer, Plain 4
3 3519163 Screw, Drive 2
4 3519535 Nut, Lock 1 M11 X 1.00.
5 3591522 Collar, Thrust 1
6 3519627 Bearing, Turbocharger 2
7 3519641 Ring, Retaining 4
8 3536588 Shield, Turbocharger Heat 1
9 3521034 Shaft & Wheel 1
10 3521225 Screw, Hexagon Head Set 8 M8 X 1.25 X 16.
11 3521442 Seal, Split Ring 1
12 3522904 Lockplate 4
13 3523412 Seal, Split Ring 1
14 3594555 Housing, Tur Bearing 1
15 3522597 Pin, Roll 2
16 3533705 Impeller, Tur Compressor 1
17 (3528687) Housing, Compressor 1
18 3523980 Slinger, Oil 1
19 3524418 Shim 1

Page 137
Group No. 10.06 Turbocharger Option No. PP2936

Page 138
Group No. 10.06 Turbocharger Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

20 3524419 Baffle, Oil 1


21 3527348 Diffuser, Turbocharger 1
22 3525073 Screw, Hexagon Head Set 4 M8 x 1.25 x 25
23 3536914 Bearing, Tur Thrust 1
24 (3527619) Dataplate 1
25 3522631 Clamp, V Band 1
26 3529372 Nut, Regular Hexagon 1 1/4 - 28 UNF
27 3521265 Housing, Turbine 1
28 201049 Gasket, Connection 1
29 3023066 Seal, O Ring 1
30 3037537 Seal, O Ring 1
31 3038763 Seal, O Ring 1
32 3088371 Seal, Dust 1
33 3177942 Gasket, Turbocharger 1
34 3202117 Gasket, Turbocharger 1

Page 139
Group No. 10.06.1 Turbocharger Mounting Option No. PP2936

Page 140
Group No. 10.06.1 Turbocharger Mounting Option No. PP2936
Ref
Part Number Part Name Req Remarks
No.

TURBOCHARGER MOUNTING
OPTION PP2936
1 S 145 Screw, Hexagon Head Cap 12 1/2 - 13 X 1 1/4 Inch.
2 S 608 Washer, Lock 20 1/2 Inch.
3 3029361 Bracket, Turbocharger 2
4 3176414 Washer, Plain 20 1/2 Inch.
5 S 125 Screw, Hexagon Head Cap 8 1/2 - 13 X 2 Inch.
6 S 200 Nut, Heavy Hexagon 8 1/2 - 13 UNC.
7 201989 Clamp, V Band 2
8 3029359 Pipe, Exhaust Outlet 2
9 3029360 Connection, Exhaust Outlet 2
10 3029362 Connection, Tur Exh Inlet 2
11 3177045 Washer, Plain 8
12 3023066 Seal, O Ring 2
13 3023129 Seal, Dust 4
14 3029363 Pipe, Air Inlet 2
15 3029625 Seal, O Ring 2
16 3039204 Hose, Plain 2
17 3179846 Clamp, T Bolt 4 5 3/4 Inch.
18 3628604 Plug, Pipe 2 1/8 NPT
19 205059 Washer, Plain 6 3/4 Inch.
20 206028 Screw, Socket Head Cap 6 3/4 - 10 X 2 1/4 Inch.
21 3051793 Support, Turbocharger 6

Page 141
Group No. 02.01 Cylinder Head Option No. PP6704

Page 142
Group No. 02.01 Cylinder Head Option No. PP6704
Ref
Part Number Part Name Req Remarks
No.

CYLINDER HEAD
OPTION PP6704
3811985 Cylinder Head 12
1 205091 Collet, Valve 8
2 205094 Retainer, Valve Spring 4
3 (3052820) Valve, Intake 2
4 (3088389) Valve, Exhaust 2
5 3633840 Spring, Valve 4
6 3081081 Rotator, Valve 4
7 4016364 Dowel, Pin 2
8 3086192 Insert, Valve 2
10 205401 Plug, Expansion 8
11 206224 Plug, Expansion 2
12 67622 Plug, Pipe 1 3/8 NPT.
13 S 915 A Plug, Pipe 1 1/2 NPT.
14 (3635021) Head, Cylinder 1
15 203933 Plug, Expansion 1
16 3086193 Insert, Valve 2
17 3202210 Guide, Valve Stem 4

3803518 Valve, Intake 1


1 205091 Collet, Valve 2
3 (3052820) Valve, Intake 1

3803528 Valve, Exhaust 1


1 205091 Collet, Valve 2
4 (3088389) Valve, Exhaust 2

Page 143
Group No. 06.01.6 Fitting, STC Oil Supply Option No. PP6756

Ref
Part Number Part Name Req Remarks
No.
FITTING, STC OIL SUPPLY
OPTION PP6756
3630877 Union, Male 1
1 3630740 Seal, O Ring 1
2 (3630878) Connector, Male 1
3634699 Union, Male 1
3 3634696 Union, Male 1

Page 144
Group No. 09.03 Alternator Drive Pulley Option No. PU6002

Ref
Part Number Part Name Req Remarks
No.
ALTERNATOR DRIVE PULLEY
OPTION PU6002 Alternator drive pulley, 4.93inches in diameter,
for 9rib ″K″ section v-ribbed belt. Driven at
1.68 times engine speed. For 2.62 ratio
alternator drives. Mounted through the front
gear cover, right bank side of the engine.
3015546 Pulley, Accessory Drive 1
1 190397 Sleeve, Wear 1
2 3015546 Pulley, Accessory Drive 1
3 3200287 Seal, Keyway 1
4 (3628894) Seal, Dust 1
5 3628895 Seal, Oil 1

3803852 Kit, Kv Pose Seal 1


190397 Sleeve, Wear 1
3200287 Seal, Keyway 1
(3628894) Seal, Dust 1
3628895 Seal, Oil 1

Page 145
Group No. 01.02.2 Damper Guard Option No. SG6011

Page 146
Group No. 01.02.2 Damper Guard Option No. SG6011
Ref
Part Number Part Name Req Remarks
No.

DAMPER GUARD
OPTION SG6011 Guards for vibration damper and
Accessory drive pulley.
Cannot be used with front power take-off.
1 69324 Washer, Plain 4 3/8 Inch.
2 103009 Screw, Hexagon Head Cap 2 7/16 - 14 X 1 1/4 Inch.
3 110266 Screw, Hexagon Head Cap 2 7/16 - 14 X 4 Inch.
4 135783 Washer, Lock 4 7/16 Inch.
5 S 122 B Screw, Hexagon Head Cap 2 7/16 - 14 X 3 Inch.
6 S 188 C Screw, Hexagon Head Cap 2 1/4 - 20 X 1/2 Inch.
7 S 600 Washer, Lock 2 1/4 Inch.
8 S 610 Washer, Lock 2 7/16 Inch.
9 S 622 Washer, Plain 2 3/8 Inch.
10 146159 Washer, Plain 2 1/4 Inch.
11 3626906 Guard, Belt 1

Page 147
Group No. 01.02.2 Vibration Damper Option No. SG6705

Ref
Part Number Part Name Req Remarks
No.
DAMPER GUARD
OPTION SG6705 Damper guard for use with single vibration
damper on KT/KTA38-M and KTA50-M, with
marine front engine support.
1 S 188 C Screw, Hexagon Head Cap 4 1/4 - 20 X 1/2 Inch.
2 S 600 Washer, Lock 4 1/4 Inch.
3 3001954 Guard, Damper 1
4 3626904 Guard, Damper 1

Page 148
Group No. 99.01 Marine Gray Paint Option No. SS6007
Ref
Part Number Part Name Req Remarks
No.

MARINE GRAY PAINT


OPTION SS6007 Marine gray paint and primer for KT(A)-2300
engines. One primer coat (gray primer, 6
1/2litres). One color coat (marine gray paint, 6
1/2litres.)
Includes two nameplates to be mounted per
manufacturing method 18214.

Page 149
Group No. 99.01 Decal Option No. SS6701
Ref
Part Number Part Name Req Remarks
No.

DECAL
OPTION SS6701 Contains decals with o.b.C. setting data. For
d23 engines with s.T.C. injectors. To be
supplied in kit for mounting after customer
painting.

Page 150
NOTES
Group No. 13.05 Prelub Starter Option No. ST6044

Page 152
Group No. 13.05 Prelub Starter Option No. ST6044
Ref
Part Number Part Name Req Remarks
No.

PRELUB STARTER
OPTION ST6044 Oil priming device incorporating RPM Indus-
tries integral prelub/starter device.
Also includes one standard starter motor
manufactured by Delco Remy, branded for
Cummins. Model 50 MT.
Wiring harness included.
Also includes a 300amp fusable link. 24volt
operation. Right bank mounted. Fits on SAE
″O″ and ″oo″ flywheel housings.
1 105503 Connector, Male 1
2 3021038 Motor, Starting 1
3 3018924 Wire, Ground 2
3046202 Plug, Threaded 1 3/4 - 16 UNF
4 (3040810) Plug, Threaded 1
5 3046201 Seal, O Ring 1
6 S 603 Washer, Lock 6 5/8 Inch.
7 158250 Screw, Twelve Point Cap 6 5/8 - 11 X 1 3/4 Inch.
8 3628750 Switch, Pressure 1
9 3633245 Tee, Plain Adapter
10 3629698 Tee, Street Pipe 1
11 3628961 Union, Male 1
12 3628962 Union, Male 1
13 3628963 Elbow, Male Union 1
14 3628971 Switch, Relay 1
15 3628996 Harness, Wiring 1
16 3628997 Primer, Engine Lubricating 1
17 3633245 Tee, Plain Adapter 1

Page 153
Group No. 13.05 Starter Mounting Option No. ST6705

Ref
Part Number Part Name Req Remarks
No.
STARTER
OPTION ST6705 Starter hole cover for use with dry flywheel
housing and electric starters.
1 S 181 Screw, Hexagon Head Cap 3 5/8 - 11 X 1 1/4 Inch.
2 S 603 Washer, Lock 3 5/8 Inch.
3 3628411 Cover, Starter Flange

Page 154
NOTES
Group No. 13.05 Prelub Plumbing Option No. ST6724

Page 156
Group No. 13.05 Prelub Plumbing Option No. ST6724
Ref
Part Number Part Name Req Remarks
No.

PRELUB PLUMBING
OPTION ST6724 Integral prelub suction and delivery hoses
For use on right bank with:
1. Double deep rear oil pan on K38.
1 3634430 Hose, Flexible 1
2 AS20046 SL Hose, Flexible 1
3 S 109 Screw, Hexagon Head Cap 2 3/8 - 16 X 7/8 Inch.
4 S 604 Washer, Lock 2 3/8 Inch.
5 68189 Clip 2
6 3201128 Nut, Regular Hexagon 2 3/8 - 16 UNC.
7 3628554 Brace, Tube 1
8 3628902 Washer, Plain 3
9 3628585 Brace, Tube 1

Page 157
Group No. 08.08 Corrosion Resistor Option No. WF6031

Page 158
Group No. 08.08 Corrosion Resistor Option No. WF6031
Ref
Part Number Part Name Req Remarks
No.

CORROSION RESISTOR
OPTION WF6031 Single corrosion resistor head with two
replaceable spin-on cartridges mounted on
right bank side of the engine immediately
above the water pump.
Includes two 23 unit DCA filter cartridges
5.4inches (137.5mm) in length. Kit contains
ten 20 unit containers of DCA corrosion
inhibitor.
Will treat cooling systems between 85 and 160
US gallons (320 and 605litres) if 50% anti-
freeze is used.
Reference service bulletin 3666101 if anti-
freeze is not
Available. KTA38-C1500 engines only.
Cannot be fitted with WP6004 or WP6006.
1 S 103 D Screw, Hexagon Head Cap 7 3/8 - 16 X 1 1/4 Inch.
2 S 604 Washer, Lock 7 3/8 Inch.
3 S 610 Washer, Lock 2 7/16 inch
4 S 946 Nipple, Plain Pipe 1
5 3629494 Elbow, Male Adapter 1
6 S 1040 A Elbow, Male Adapter 1
7 68425 Clip 1
8 69187 Nipple, Plain Pipe 1
9 3178837 Valve, Shutoff 2
10 4058965 Resistor, Corrosion 2
11 3627412 Clip 1
12 3628902 Washer, Plain 1
13 3634304 Hose, Flexible 1
14 215617 Head, Corrosion Resistor 1
15 3178838 Elbow, Plain Street Pipe 1
16 3629496 Elbow, Male Adapter 2
17 3630903 Bracket, Crn Resistor 1
18 3634313 Hose, Flexible 1
19 3888312 Inhibitor, Corrosion 10

Page 159
Group No. 08.07.1 Water Connection Option No. WI6005

Page 160
Group No. 08.07.1 Water Connection Option No. WI6005
Ref
Part Number Part Name Req Remarks
No.

WATER INLET CONNECTION


OPTION WI6005 Water inlet gasket only, for customer supplied
water inlet connection. Supplied in the kit.
1 S 103 D Screw, Hexagon Head Cap 4 3/8 - 16 X 1 1/4 Inch.
2 S 604 Washer, Lock 4 3/8 Inch.
3 3179035 Gasket, Wtr Trf Connection 2
4 S 109 Screw, Hexagon Head Cap 4 3/8 - 16 X 7/8 Inch.
5 3628605 Plug, Pipe 1
6 3629861 Cover, Water Transfer 1

Page 161
Group No. 08.07.1 Water Transfer Tube Option No. WM6046

Page 162
Group No. 08.07.1 Water Transfer Tube Option No. WM6046
Ref
Part Number Part Name Req Remarks
No.

WATER TRANSFER TUBE


OPTION WM6046 Water transfer tubes for use with dry exhaust
manifolds, low temperature aftercooling and
dual damper spacing.
For KTTA38-C1500.
1 206709 Tube, Water Transfer 9
2 3028291 Seal, O Ring 24
3037536 Plug, Threaded 2 9/16 - 18 UNF.
3 3037537 Seal, O Ring 2
4 (3040813) Plug, Threaded 2
5 3629540 Tube, Water Transfer 1
6 S 109 Screw, Hexagon Head Cap 1 3/8 - 16 X 7/8 Inch.
7 3036460 Washer, Spring 9
8 3054519 Brace, Tube 1
9 3175545 Seal, O Ring 2
10 3630439 Tube, Water Transfer 1
11 S 102 D Screw, Hexagon Head Cap 2 3/8 - 16 X 3 Inch.
12 S 103 D Screw, Hexagon Head Cap 4 3/8 - 16 X 1 1/4 Inch.
13 S 105 Screw, Hexagon Head Cap 2 3/8 - 16 X 3 1/2 Inch.
14 60985 Hose, Plain 1
15 3633972 Clamp, T Bolt 2
16 3049368 Gasket, Connection 1
17 3050944 Gasket, Flange 1
18 3055710 Tube, Water Bypass 1
19 3631934 Connection, Water Bypass 1
20 205976 Ring, Retaining 1
21 3630436 Tube, Water Transfer 1
22 3630437 Tube, Water Transfer 1

Page 163
Group No. 08.07.1 Water Outlet Connection Option No. WO6044

Page 164
Group No. 08.07.1 Water Outlet Connection Option No. WO6044
Ref
Part Number Part Name Req Remarks
No.

WATER OUTLET CONNECTION


OPTION WO6044 LTA thermostat support and housing spaced
forward from the engine block by 2.82inches.
Note; this effectively gives the fan pulley
double damper spacing. With dual 3 inch
water outlet connections pointed up and
2.5inches low temperature aftercooler water
connections. For connections by hoses only.
For use on KTTA38-C1500 only.
1 3628606 Plug, Pipe 5
2 3628607 Plug, Pipe 2
3 3628968 Support, Thm Housing 1
4 S 103 D Screw, Hexagon Head Cap 6 3/8 - 16 X 1 1/4 Inch.
5 S 197 Screw, Hexagon Head Cap 6 3/8 - 16 X 4 1/4 Inch.
7 3036460 Washer, Spring 20
8 3052906 Gasket, Thermostat Housing 1
9 3349225 Thermostat 1
10 3060889 Housing, Thermostat 1
11 3627961 Seal, Thermostat 5
12 3629205 Thermostat 4
13 S 106 C Screw, Hexagon Head Cap 2 3/8 - 16 X 4 3/4 Inch.
14 3049364 Gasket, Connection 2
15 3630248 Connection, Water Outlet 2
16 S 141 C Screw, Hexagon Head Cap 4 3/8 - 16 X 6 3/4 Inch.
17 108707 Screw, Hexagon Head Cap 2 3/8 - 16 x 1 1/2 inch
18 3052907 Connection, Water Transfer 1
19 3052908 Gasket, Wtr Trf Connection 1
20 3055479 Shield, Heat 1
21 69461 Connector, Male 1
22 3626660 Cross, Male Union 1
24 3634470 Hose, Flexible 1
25 3634471 Hose, Flexible 1
26 S 109 Screw, Hexagon Head Cap 2 3/8 - 16 X 7/8 Inch.
27 S 604 Washer, Lock 2 3/8 inch
29 108722 Clip 2
30 109895 Bracket, Oil Tube
31 3175058 Clip 2
32 3201128 Nut, Regular Hexagon 1 3/8 - 16 UNC
34 3628902 Washer, Plain 6
36 3629729 Bracket, Water Tube 1
37 3630376 Spacer, Mounting 2

Page 165
Group No. 08.06 Heat Shield Option No. WO6704

Ref
Part Number Part Name Req Remarks
No.
HEAT SHIELD
OPTION WO6704 Heat shield to protect rear low temperture
aftercooler water connection hose from heat
radiated by end mounted turbochargers or
forward facing exhaust outlet connections.
1 3175058 Clip 1
2 3631313 Shield, Heat 1

Page 166
Group No. 08.07.1 Water Outlet Connection Option No. WO6705

Ref
Part Number Part Name Req Remarks
No.
WATER OUTLET CONNECTION
OPTION WO6705 Pipe plug
To be used when no compressor fitted.
1 3628609 Plug, Pipe 1

Page 167
Group No. 21.02 Wiring Accessories Option No. WR6001

Page 168
Group No. 21.02 Wiring Accessories Option No. WR6001
Ref
Part Number Part Name Req Remarks
No.

WIRING ACCESSORIES
OPTION WR6001 Accessories, wiring
Wiring harness for centry fuel management
System for use with voltage throttle.
Includes harness and harness mounting
hardware for use with fuel pump mounted
ECM.
1 3629161 Harness, Wiring 1
2 S 103 D Screw, Hexagon Head 2 3/8 - 16 X 1 1/4 Inch.
3 S 604 Washer, Lock 2 3/8 Inch.
4 69911 A Clip 7
5 70262 Washer, Lock 2 #6.
6 70310 Screw, Pan Head 2 #6 - 32 X 3/8 Inch.
7 180371 Clip 3
8 3068528 Clip 2
9 3627719 Brace, Wiring 1
10 108722 Clip 2

Page 169
Group No. 21.02 Wiring Accessories Option No. WR6703

Ref
Part Number Part Name Req Remarks
No.
WIRING ACCESSORIES
OPTION WR6703 Accessories wiring for use on K38 engine only
less compressor.
1 63385 Spacer, Water Conn 1
2 69911 A Clip 1
3 180371 Clip 1
4 3065723 Screw, Captive Washer Cap 1 3/8 - 16 X 1 3/4 Inch.

Page 170
NOTES
Group No. 11.01 Exhaust Manifold Option No. XM6043

Page 172
Group No. 11.01 Exhaust Manifold Option No. XM6043
Ref
Part Number Part Name Req Remarks
No.

EXHAUST MANIFOLD
OPTION XM6043 Dry bellows exhaust manifolds for use on
KTTA38 two stage (4 turbochargers)
Used on KTTA38-C1500 e engines over 1000
BHP.
1 3037821 Gasket, Exhaust Manifold 12
2 3043912 Lockplate 24
3 3046286 Spacer, Mounting 48
4 3066498 Screw, Hex Flange Head Cap 48 7/16 - 14 X 3 Inch.
5 S 117 Screw, Hexagon Head Cap 4 3/8 - 16 X 3/4 Inch.
6 S 172 B Screw, Hexagon Head Cap 8 3/8 - 16 X 1 1/8 Inch.
7 S 604 Washer, Lock 15 3/8 Inch.
8 216187 Seal, O Ring 4
9 3628902 Washer, Plain 8
10 3630742 Gasket, Connection 4
11 3017555 Screw, Hex Flange Head Cap 8 3/8 - 24 X 1 5/8 Inch.
12 3023129 Seal, Dust 2
13 3171368 Gasket, Turbocharger 2
14 (3626804) Nut, Lock 16
15 3016182 Nut, Lock 16 3/8 - 24 UNF.
16 S 117 Screw, Hexagon Head Cap 4 3/8 - 16 x 3/4 inch
17 3629451 Clip 4
18 3629454 Clip 2
19 3176570 Screw, Hex Flange Head Cap 8 3/8 - 24 X 1 7/8 Inch.
20 3630452 Gasket, Turbocharger 2
21 3089765 Clamp, V Band 8
22 4080141 Bellows 4
23 3631729 Hose, Flexible 2
24 3632335 Hose, Flexible 2
25 3631617 Manifold, Exhaust 2
26 3631618 Manifold, Exhaust 2
27 3631624 Manifold, Exhaust 2

Page 173
Group No. 11.01 Exhaust Manifold Option No. XM6704

Ref
Part Number Part Name Req Remarks
No.
EXHAUST MANIFOLD
OPTION XM6704 Threaded plugs to be used when cense is not
selected.
1 3630164 Plug, Threaded 12

Page 174
Group No. 11.01.1 Exhaust Connection Option No. XS6013

Ref
Part Number Part Name Req Remarks
No.
EXHAUST CONNECTION
OPTION XS6013 Two 5.5 inch diameter adapter welded to 6
inch diameter straight exhaust connections
(by 3.75 inch length).
Includes two 5.5 inch Marmon type v-band
clamps.
1 (3176521) Cover, Protective 2
2 3178255 Tube, Exhaust Outlet 2
3 3626944 Clamp, V Band 2

Page 175
NOTES
Option Index
Option No. Description Page No.
AD6003 . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3
AP6017 . . . . . . . . . . . . . . . . . . . . . . . . . . Agency Approval-epa . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4
BP6112 . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Follower Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
.. . . . . . . . . . . . . . . . . . . . . . . . Camshaft Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7
.. . . . . . . . . . . . . . . . . . . . . . . . Engine Barring Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
.. . . . . . . . . . . . . . . . . . . . . . . . Fuel Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
.. . . . . . . . . . . . . . . . . . . . . . . . Injector Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
.. . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
.. . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
.. . . . . . . . . . . . . . . . . . . . . . . . Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
.. . . . . . . . . . . . . . . . . . . . . . . . Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
.. . . . . . . . . . . . . . . . . . . . . . . . Shipping Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
.. . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Oil Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
.. . . . . . . . . . . . . . . . . . . . . . . . Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BP6732 . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CF6006 . . . . . . . . . . . . . . . . . . . . . . . . . . Compressor Freon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CS6045 . . . . . . . . . . . . . . . . . . . . . . . . . . Cold Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DA6105 . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
DC8003 . . . . . . . . . . . . . . . . . . . . . . . . . . Prime Power Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
EA8080 . . . . . . . . . . . . . . . . . . . . . . . . . . Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
EE6030 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
EE8143 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
EM6077 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
ES6007 . . . . . . . . . . . . . . . . . . . . . . . . . . Magnetic Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
FA6014 . . . . . . . . . . . . . . . . . . . . . . . . . . Fan Drive Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FA6717 . . . . . . . . . . . . . . . . . . . . . . . . . . No Fan Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FA6719 . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Cover Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
FA6720 . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Cover Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
FA6724 . . . . . . . . . . . . . . . . . . . . . . . . . . No Fan Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
FF6063 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
FF6736 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FH6038 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FH8711 . . . . . . . . . . . . . . . . . . . . . . . . . . Magnetic Pickup Location P . . . . . . . . . . . . . . . . . . . . . . . . 62
FP6184 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
FP6722 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FP6819 . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly, AFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
.. . . . . . . . . . . . . . . . . . . . . . . . Damper, Fuel Pump & Mtg . . . . . . . . . . . . . . . . . . . . . . . . . 70
.. . . . . . . . . . . . . . . . . . . . . . . . EFC Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
.. . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
.. . . . . . . . . . . . . . . . . . . . . . . . Housing, Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
.. . . . . . . . . . . . . . . . . . . . . . . . Pump, Gear Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
FQ6258 . . . . . . . . . . . . . . . . . . . . . . . . . . Governor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
FR6367 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
FS6013 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
FT60771. . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
FV6027 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
FV6705 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
FW6001 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
HD6003 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
IM6044 . . . . . . . . . . . . . . . . . . . . . . . . . . Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
IM6725 . . . . . . . . . . . . . . . . . . . . . . . . . . Intake Manifold Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 90
LF6025 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
LF6705 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Transfer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
LG6035 . . . . . . . . . . . . . . . . . . . . . . . . . . Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Page A-1
Option No. Description Page No.
OB6151 . . . . . . . . . . . . . . . . . . . . . . . . . . Dipstick Filler And Breath . . . . . . . . . . . . . . . . . . . . . . . . . . 98
.. . . . . . . . . . . . . . . . . . . . . . . . Filler And Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
OB6701 . . . . . . . . . . . . . . . . . . . . . . . . . . Sight Glass Location Plugs . . . . . . . . . . . . . . . . . . . . . . . . . 102
OB6712 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cylinder Lubricator Ho . . . . . . . . . . . . . . . . . . . . . . . . . . 103
OF8011 . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
OP6037 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
OP6708 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil Pump Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
.. . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PH6002 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
PP2936 . . . . . . . . . . . . . . . . . . . . . . . . . . Aftercooler Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
.. . . . . . . . . . . . . . . . . . . . . . . . Aftercooler Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
.. . . . . . . . . . . . . . . . . . . . . . . . Camshaft And Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
.. . . . . . . . . . . . . . . . . . . . . . . . Connecting Rod And Piston . . . . . . . . . . . . . . . . . . . . . . . . 115
.. . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
.. . . . . . . . . . . . . . . . . . . . . . . . Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
.. . . . . . . . . . . . . . . . . . . . . . . . Oil Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
.. . . . . . . . . . . . . . . . . . . . . . . . Oil Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
.. . . . . . . . . . . . . . . . . . . . . . . . Oil Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
.. . . . . . . . . . . . . . . . . . . . . . . . RB Oil Control Connection . . . . . . . . . . . . . . . . . . . . . . . . . 129
.. . . . . . . . . . . . . . . . . . . . . . . . Rocker Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
.. . . . . . . . . . . . . . . . . . . . . . . . Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
.. . . . . . . . . . . . . . . . . . . . . . . . Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
.. . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
.. . . . . . . . . . . . . . . . . . . . . . . . Water Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
PP6704 . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
PP6756 . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting, STC Oil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
PU6002 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
SG6011 . . . . . . . . . . . . . . . . . . . . . . . . . . Damper Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
SG6705 . . . . . . . . . . . . . . . . . . . . . . . . . . Damper Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
SS6007 . . . . . . . . . . . . . . . . . . . . . . . . . . Marine Gray Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
SS6701 . . . . . . . . . . . . . . . . . . . . . . . . . . Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
ST6044 . . . . . . . . . . . . . . . . . . . . . . . . . . Prelub Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
ST6705 . . . . . . . . . . . . . . . . . . . . . . . . . . Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
ST6724 . . . . . . . . . . . . . . . . . . . . . . . . . . Prelub Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
WF6031 . . . . . . . . . . . . . . . . . . . . . . . . . . Corrosion Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
WI6005 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Inlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
WM6046 . . . . . . . . . . . . . . . . . . . . . . . . . Water Transfer Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
WO6044 . . . . . . . . . . . . . . . . . . . . . . . . . Water Outlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
WO6704. . . . . . . . . . . . . . . . . . . . . . . . . . Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
WO6705. . . . . . . . . . . . . . . . . . . . . . . . . . Water Outlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
WR6001. . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
WR6703. . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
XM6043 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
XM6704 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
XS6013 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
AK 4010 SS Hose, Flexible 135 S 604 Washer, Lock 9, 17, 25, 27,
AR12111 Damper, Fuel Pump & Mtg 67, 70 29, 78, 93, 94,
AR12250 Set, Main Bearing STD 11 98, 101, 109,
AR12251 Set, Main Bearing .010 11 111, 157, 159,
AR12252 Set, Main Bearing 11 161, 165, 169,
AR12253 Set, Main Bearing 11 173
AR12324 Set, Main Bearing 11 S 605 Washer, Lock 52
AR41010 Shaft, Throttle 69 S 608 Washer, Lock 141
AS20046 SL Hose, Flexible 157 S 610 Washer, Lock 7, 25, 27, 35,
AS 4014 40SS Hose, Flexible 81 53, 55, 56, 59,
AS 4023 SL Hose, Flexible 49 61, 65, 109,
AS 4024 SL Hose, Flexible 81 111, 147, 159
AS 4029 SS) Hose 129 S 611 Washer, Lock 31, 57, 61
BM76340 Damper, Fuel Pump 70 S 622 Washer, Plain 49, 109, 111,
S 102 D Screw, Hexagon Head Cap 163 147
S 103 D Screw, Hexagon Head Cap 17, 93, 159, S 626 Washer, Plain 29
161, 163, 165, S 631 Washer, Plain 51
169 S 907 A Plug, Pipe 27
S 104 Screw, Hexagon Head Cap 135 S 915 A Plug, Pipe 143
S 105 Screw, Hexagon Head Cap 9, 135, 163 S 946 Nipple, Plain Pipe 159
S 106 C Screw, Hexagon Head Cap 89, 165 S 955 Bushing, Reducing Pipe 7
S 109 Screw, Hexagon Head Cap 29, 98, 101, S 1040 A Elbow, Male Adapter 159
157, 161, 163, S 1047 A Elbow, Male Adapter 81
165 S 2268 Fitting, Grease 49
S 112 Screw, Hexagon Head Cap 12, 98, 109, S 2286 Screw, Drive 69, 125
111, 116 S 16054 Bearing, Ball 27
S 113 Screw, Hexagon Head Cap 25 S 16069 Bearing, Ball 27
S 116 Screw, Hexagon Head Cap 30 S 16240 Ring, Retaining 69, 74, 125
S 117 Screw, Hexagon Head Cap 173 8265 Washer, Plain 62
S 121 B Screw, Hexagon Head Cap 109, 111 43696 A Seal, O Ring 7
S 122 B Screw, Hexagon Head Cap 147 43828 A Clamp, Hose 98, 101
S 125 Screw, Hexagon Head Cap 141 43828 C Clamp, Hose 98, 101
S 126 Screw, Hexagon Head Cap 17 60985 Hose, Plain 163
S 127 Screw, Hexagon Head Cap 56 63385 Spacer, Water Conn 170
S 137 Screw, Hexagon Head Cap 132 67184 B Insert, Threaded 89
S 140 Screw, Hexagon Head Cap 107 67622 Plug, Pipe 143
S 141 C Screw, Hexagon Head Cap 98, 101, 165 67684 Washer, Plain 84
S 145 Screw, Hexagon Head Cap 45, 141 67946 Washer, Plain 107
S 150 A Screw, Hexagon Head Cap 57, 61 68138 Connector, Male 49, 81
S 152 A Screw, Hexagon Head Cap 31 68139 Elbow, Male Adapter 129
S 153 Screw, Hexagon Head Cap 53 68152 A Clip 49
S 162 A Screw, Hexagon Head Cap 27, 65, 87 68189 Clip 98, 101, 157
S 167 A Screw, Hexagon Head Cap 61 68193 Plug, Pipe 27
S 167 B Screw, Hexagon Head Cap 45 68425 Clip 159
S 169 A Screw, Hexagon Head Cap 21, 98, 101 68908 Lockplate 12, 116
S 172 B Screw, Hexagon Head Cap 109, 111, 173 68910 Seal, O Ring 135
S 181 B Plug, Pipe 15 69028 Screw, Hexagon Head Cap 89
S 181 Screw, Hexagon Head Cap 154 69187 Nipple, Plain Pipe 159
S 181 C Screw, Hexagon Head Cap 102 69204 D Ring, Retaining 7
S 188 C Screw, Hexagon Head Cap 147, 148 69324 Washer, Plain 147
S 189 C Screw, Socket Head Cap 84 69461 Connector, Male 165
S 197 Screw, Hexagon Head Cap 165 69465 Clip 129
S 200 Nut, Heavy Hexagon 141 69519 Dowel, Pin 25
S 212 Nut, Regular Hexagon 15 69558 Dowel, Pin 93, 115
S 217 Nut, Heavy Hexagon 109, 111 69580 Dowel 7
S 224 Nut, Heavy Hexagon 51 69621 Screw, Hexagon Head Cap 89, 90
S 270 Nut, Regular Hexagon 69 69771 Screw, Socket Head Cap 113
S 285 Nut, Heavy Hexagon Jam 35 69911 A Clip 129, 169, 170
S 302 Key, Offset Woodruff 116 70183 Ring, Retaining 27
S 306 Key, Plain Woodruff 30 70262 Washer, Lock 169
S 316 Key, Plain Woodruff 3, 65 70310 Screw, Pan Head 169
S 600 Washer, Lock 51, 61, 147, 148 70662 Dowel, Pin 7, 61
S 602 Washer, Plain 12 70690 Driver, Governor Plunger 69
S 603 Washer, Lock 30, 153, 154 70700 Spring, Compression 69, 74, 84
70704 Washer, Plain 70, 73
70705 Gasket, Flange 69
70713 Retainer, Spring 69

Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
70715 Washer, Plain 69 145600 Seal, O Ring 87
70716 Screw, Knurled 69 146159 Washer, Plain 147
70717 Shim, Fuel Pump Governor 69 146483 Screen, Filter 69
70717 A Shim, Fuel Pump Governor 69 148582 Dowel, Pin 7
70717 B Shim, Fuel Pump Governor 69 149134 Lockplate 25
70772 B Screw, Cap 74 151355 Lockplate 109, 111
70791 Capscrew, Socket Head 73 151900 Seal, Rectangular Ring 70
70897 Nut, Lock 45 152364 Screw, Pan Head Cap 7
100099 Seal, Rectangular Ring 70 153336 Body, Fuel Pump Damper 70
100133 Shaft, Fuel Pump Drive 73 153338 Cover, Fuel Pump Damper 70
100193 Bushing, Tachometer Drive 69 154087 Seal, Rectangular Ring 84
100216 Shaft, Fuel Pump Drive 73 154088 Seal, Rectangular Ring 69
100478 Seal, O Ring 69 157088 Cap, Fuel Pump Filter 69
101841 Shim 69 158250 Screw, Twelve Point Cap 153
101842 Shim 69 158826 Coupling, Fp Drive Half 65
101843 Shim 69 158829 Screw, Hexagon Head Cap 45
102020 Screw, Hexagon Head Cap 56, 107 160514 Washer, Plain 70
102827 Seal, O Ring 30 163086 Plug, Threaded 62
102978 Dowel, Pin 7 163945 Ring, Retaining 69
103009 Screw, Hexagon Head Cap 27, 35, 55, 147 167157 Ball, Check 123
103023 Screw, Hexagon Head Cap 7, 65, 87, 109, 168306 Screw, Slotted Set 15
111 169834 Clip 30
105375 Nameplate 125 170664 Washer, Plain 65
105503 Connector, Male 153 170942 Gear, Fuel Pumping 73
106069 Screw, Hexagon Head Cap 9, 59, 107 173085 Plug, Threaded 75
107695 Pin, Roll 109, 111 173086 Gasket, Injector 75, 123
107948 Dowel, Diamond 25 174299 Retainer, Screen 123
108172 Seal, O Ring 97, 98 178079 Valve, Check 129
108330 Washer, Plain 21, 27, 98, 101, 179832 AFC Spring 74
109, 111 180371 Clip 169, 170
108602 Screw, Hexagon Head Cap 15 181466 Washer, Lock 70, 73, 84
108707 Screw, Hexagon Head Cap 27, 165 187556 Screw, Fillister Head Cap 83
108708 Screw, Hexagon Head Cap 35 188040 Bearing, Thrust 87
108722 Clip 81, 165, 169 190397 Sleeve, Wear 3, 145
108767 Screw, Hexagon Head Cap 56, 107 191772 Screw, Twelve Point Cap 78, 93, 94
109319 Lockplate 109, 111 193736 Seal, O Ring 123
109895 Bracket, Oil Tube 165 193838 Capscrew, Socket Head 70
109917 Screw, Adjusting 74 194037 Socket, Rocker Lever 15
110058 Nut, Fuel Pump Adjusting 69 195265 Plug, Pipe 21, 69
110266 Screw, Hexagon Head Cap 35, 56, 147 197032 Screw, Hexagon Head Cap 25
110855 Gasket, Fuel Pump 73 199919 Screw, Twelve Point Cap 25, 27
111445 Lckwshr 87 200845 Insert, Threaded 107
112105 Elbow, Male Adapter 81 201049 Gasket, Connection 137, 139
114307 Brace, Tube 98, 101 201989 Clamp, V Band 141
118227 Dowel, Ring 69 202897 Diaphragm, Damper 70
124507 Gear, Flywheel Ring 85 203426 Pin, Roll 123
127018 Washer, Plain 21, 113, 127 203760 Washer, Plain 35, 45
127316 Washer, Plain 109, 111 203933 Plug, Expansion 15, 143
127362 Washer, Plain 17, 93 204048 Plate, Cover 87
129510 Screw, Hexagon Head Cap 65 204493 Isolator, Vibration 51
129768 Spring, Valve 83 205059 Washer, Plain 85, 141
129838 Knob 83 205091 Collet, Valve 143
129839 Shield, Shutoff Valve 83 205094 Retainer, Valve Spring 143
129888 Seal, Rectangular Ring 83 205126 Washer, Plain 32, 115
130083 Bearing, Thrust 12, 27 205128 Washer, Plain 15
130715 Screw, Hexagon Head Cap 87 205129 Dowel, Ring 121
131026 Seal, O Ring 18, 21 205200 Pin, Piston 115
131584 Pin, Roll 39, 85 205227 Plug, Expansion 17
135783 Washer, Lock 87, 147 205230 Bushing 7
138912 Dowel, Pin 7, 55 205269 Ring, Retaining 115
139894 Plunger, Idle Spring 69 205377 Screw, Twelve Point Cap 25
139988 Seal, Rectangular Ring 70 205378 Screw, Twelve Point Cap 87
139990 Washer, Plain 7 205393 Screw, Twelve Point Cap 15
144178 Plunger, Gov Weight Assist 69 205394 Screw, Twelve Point Cap 15
144179 Shim 69 205401 Plug, Expansion 143
145507 Seal, O Ring 59 205438 Lockwire, Tpt Roller Pin 17
145539 Seal, O Ring 61 205439 Ring, Retaining 17

Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
205565 Screw, Twelve Point Cap 61 207251 Gear, Water Pump 27
205584 Screw, Twelve Point Cap 7 207253 Gear, Accessory Drive 65
205659 Spring, Compression 93 207344 Bushing 15
205683 Bushing 55 207373 Cover, Camshaft 12
205684 Bracket, Lifting 9 207506 Screw, Hexagon Head Cap 35
205741 Shim 9 207509 Sleeve 35, 45
205742 Shim 9 208084 Rivet 15
205743 Shim 9 211635 Pin, Governor Weight 69
205744 Shim 9 212161 Seal, O Ring 22
205745 Shim 9 213559 Socket, Cam Follower 17
205769 Shaft, Hyd Pump Drive 87 213768 Seal, O Ring 69
205771 Sleeve, Spline Coupling 87 213769 Plug, Ball 69
205781 Ring, Retaining 87 214139 Ball, Plug AFC 69
205784 Washer, Clamping 87 215617 Head, Corrosion Resistor 159
205976 Ring, Retaining 163 216187 Seal, O Ring 173
206028 Screw, Socket Head Cap 9, 141 219153 Bolt, Connecting Rod 32
206090 Ring, Retaining 30 650826 Plunger, Fuel Control 78
206091 Gear, Engine Barring 30 650829 Spring, Compression 78
206092 Spring, Compression 30 651045 Seal, Grommet 78
206093 Housing, Engine Barring 30 3000082 Washer, Plain 107
206099 Cover, Oil Pan 107 3000138 Support, Bearing 9
206155 Support, Hydraulic Pump 87 3000139 Bearing, Thrust 11
206193 Gasket, Water Pump 27 3000204 Washer, Copper 102
206195 Sleeve, Spline Coupling 27 3000446 Cover, Fuel Control 69
206196 Wire, Snap 27 3000632 Gasket, Connection 109, 111
206224 Plug, Expansion 143 3000937 Spring, Compression 69
206277 Gasket, Intake Manifold 89 3001340 Seal, O Ring 21, 127
206326 Screw, Twelve Point Cap 45, 63 3001658 Seal, Injector 18
206405 Plate, Cover 87 3001659 Seal, Injector 18
206407 Gasket, Hand Hole 87 3001660 Seal, Injector 18
206416 Gasket, Support 27 3001707 Shim 74
206455 Gasket, Water Pump 27 3001708 Bearing, Thrust 11
206457 Seal, O Ring 27 3001709 Bearing, Thrust 11
206526 Pointer, Timing 52 3001719 Pin, Retaining 109, 111
206527 Screw, Twelve Point Cap 52 3001811 Screw, Twelve Point Cap 21, 113, 127
206580 Bearing, Main 11 3001954 Guard, Damper 148
206581 Bearing, Main 11 3002150 Seal, Ferrule 21
206582 Bearing, Main 11 3002993 Dowel, Ring 7, 17
206583 Bearing, Main 11 3003156 Seal, Wire 63
206584 Bearing, Main 11 3003347 Bracket, Freon Compressor 35
206587 Cap, Main Bearing 7 3004592 Gear, Idler 12
206588 Cap, Main Bearing 7 3004594 Gear, Idler 12
206590 Bearing, Main 11 3004681 Gear, Idler 12
206591 Bearing, Main 11 3004683 Gear, Idler 12
206592 Bearing, Main 11 3004686 Bushing 12, 27
206593 Bearing, Main 11 3006343 Stop, Throttle Lever 69
206594 Bearing, Main 11 3006344 Screw, Socket Set 69
206600 Bearing, Main 11 3006430 Shaft, Throttle 69
206601 Bearing, Main 11 3006680 Shaft, Throttle 69
206602 Bearing, Main 11 3007512 Seal, O Ring 27
206603 Bearing, Main 11 3007525 Kit, Liner 9
206604 Bearing, Main 11 3007971 Bearing, Camshaft Thrust 116
206610 Bearing, Main 11 3008494 Adapter, O Ring 27
206611 Bearing, Main 11 3009323 Gasket, Water Header
206612 Bearing, Main 11 Cover 131
206613 Bearing, Main 11 3009324 Gasket, Water Header
206614 Bearing, Main 11 Cover 131
206646 Shaft, Fuel Pump Drive 65 3010247 Cover, Valve 15
206664 Spacer, Hourmeter D Gea 65 3010410 Cover, Access Hole 61
206709 Tube, Water Transfer 163 3010595 Screw, Captive Washer Cap 9, 12
206742 Plug, Expansion 7 3010596 Screw, Captive Washer Cap 27
206747 Gear, Camshaft 116 3010635 Adapter, Filter Head 59
206748 Gear, Hydraulic Pump 87 3011076 Seal, D Ring 9
206904 Key, Woodruff 32 3011884 Insert, Liner 9
207226 Bushing 15 3012611 Kit, Liner 9
207244 Seal, Injector 18 3012612 Kit, Liner 9
207248 Gear, Camshaft 116 3013036 Shaft, Shutoff Valve 83

Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
3013266 Screw, Connecting Rod Cap 115 3029687 Gear & Shaft 25
3013811 Diaphragm 74 3029689 Shaft, Lub Oil Pump 25
3014103 Washer, Plain 65 3029700 Bushing 25
3014304 Seal, Rectangular Ring 89 3029701 Retainer, Shaft 25
3014575 Cap, Fuel Pump Filter 84 3029702 Bearing, Thrust 25
3014668 Seal, D Ring 9 3029708 Shaft, Idler 25
3014766 Screw, Captive Washer Cap 101, 131 3029857 Pin, Roll 73
3014993 Bushing 87 3030207 Retainer, Dipstick 97, 98
3015321 Pulley, Accessory Drive 3 3030487 Spacer, Bearing 27
3015546 Pulley, Accessory Drive 145 3030518 Screw, Hex Flange Head
3016182 Nut, Lock 173 Cap 25
3016790 Seal, Oil 61 3030970 Disc, Valve 83
3016792 Seal, Oil 52 3031367 Hose, Plain 98
3016826 Roller, Cam Follower 17 3031385 Valve, Pressure Relief 109, 111
3017051 Screw, Captive Washer Cap 69, 70, 75 3031404 Connector, Tube 21
3017243 Manifold, Fuel 21 3031544 Seal, Rectangular Ring 109, 111
3017244 Manifold, Fuel 21 3031989 Clamp, Tube 109, 111
3017555 Screw, Hex Flange Head 3031998 Bracket, Oil Tube 109, 111
Cap 173 3032014 Spring, Compression 69
3017961 Rod, Push 17 3032397 Tube, Lub Oil Suction 109, 111
3018655 Spring 74 3032627 Union, Male 60
3018761 Pulley, Accessory Drive 3 3032628 Elbow, Male Union 60
3018767 Spring, Compression 69 3032629 Plug, Threaded 107
3018920 Clamp, Wire Tie 129 3032630 Head, Fuel Filter 59
3018924 Wire, Ground 153 3032633 Screw, Twelve Point Cap 119
3019150 Insert, Liner 9 3033626 Washer, Plain 39
3021038 Motor, Starting 153 3033629 Pin, Roll 39
3021123 Seal, O Ring 84 3033719 Dowel,ring 73
3021148 Insert, Liner 9 3033726 Cover, Gear Pump 73
3021394 Flywheel 85 3033728 Housing, Gear Pump 73
3021618 Plunger, Prs Regulator 93 3033740 Valve, Check Ball Elbow 73
3021977 Cover, Spring 67 3033742 Plug, Threaded 73
3022157 Liner, Cylinder 9 3033853 Shaft, Idler 9
3022725 Support, Fuel Pump 65 3033929 Bracket, Oil Tube 109, 111
3023066 Seal, O Ring 137, 139, 141 3034075 Bearing, Thrust 11
3023095 Washer, Sealing 18 3034076 Bearing, Thrust 11
3023129 Seal, Dust 141, 173 3034245 Pump, Gear Fuel 67, 73
3023217 Plug, Threaded 21, 127 3034408 Seal, O Ring 125
3023536 Screw, Hexagon Head Cap 85 3034412 Seal, O Ring 125
3024614 Belt, V Ribbed 45 3034572 Pickup, Magnetic 43
3024991 Carrier, Governor Weight 69 3034574 Screw, Hex Flange Head
3025459 Plug, Pipe 69 Cap 39
3025460 Plug, Pipe 69 3035001 Tube, Lub Oil Transfer 109, 111
3025485 Washer, Plain 7 3035228 Seal, O Ring 93
3026312 Shim 25 3036460 Washer, Spring 89, 90, 132,
3026313 Shim 25 135, 163, 165
3026392 Seal, Rectangular Ring 109, 111 3036472 Guide, Idle Spring Plunger 69
3026556 Bearing, Thrust 27 3036665 Plug, Threaded 125
3026925 Connection, Oil Transfer 109, 111 3036666 Seal, O Ring 125, 127
3026926 Spring, Compression 109, 111 3036970 Housing, Spring Pack 69
3026927 Plunger, Prs Regulator 109, 111 3037236 Seal, O Ring 21, 81, 83
3027633 Bearing, Thrust 69 3037536 Plug, Threaded 89, 93, 107, 163
3027988 Ring, Retaining 126 3037537 Seal, O Ring 21, 29, 89, 93,
3027994 Spring, Compression 126 107, 113, 137,
3027996 Ball, Check 126 139, 163
3028291 Seal, O Ring 163 3037662 Elbow, Male Union 129
3028552 Body, Bypass Valve 93 3037821 Gasket, Exhaust Manifold 173
3028696 Cover, Oil Pan 107 3038743 Valve, Check 125
3029301 Nut, Lock 74 3038763 Seal, O Ring 137, 139
3029359 Pipe, Exhaust Outlet 141 3038938 Cover, Valve 15
3029360 Connection, Exhaust Outlet 141 3039164 Lever, Cam Follower 17
3029361 Bracket, Turbocharger 141 3039204 Hose, Plain 141
3029362 Connection, Tur Exh Inlet 141 3040721 Gasket, Cam Fol Housing 17
3029363 Pipe, Air Inlet 141 3040722 Gasket, Camshaft Cover 12
3029625 Seal, O Ring 141 3040750 Plunger, Governor 69
3029684 Gear & Shaft 25 3040760 Plunger, Governor 69
3029686 Shaft, Lub Oil Pump 25 3040810 Plug, Threaded 62, 94, 153

Page B-4
INDEX
Part No. Description Page No. Part No. Description Page No.
3040813 Plug, Threaded 89, 93, 107, 163 3054519 Brace, Tube 163
3040814 Plug, Threaded 125 3054609 Solenoid 83
3040818 Plug, Threaded 93 3054609 Solenoid 83
3040819 Plug, Threaded 93 3054852 Spring, Compression 126
3040911 Plug, Threaded 59 3054999 Screen, Filter 123
3042425 Adapter, Injector 123 3055069 Plug, Threaded 107
3042427 Spring, Injector 123 3055479 Shield, Heat 165
3042428 Spring, Injector 123 3055710 Tube, Water Bypass 163
3042430 Retainer, Injector Cup 123 3057139 Rod, Push 17
3042542 O Ring 75, 125 3058423 Plunger, Oil Control Valve 7
3043211 Gasket, Oil Pan 107 3058424 Spring, Compression 7
3043212 Gasket, Oil Pan 107 3058553 Barrel, Governor 69
3043214 Gasket, Oil Pan 107 3058812 Seal, Dust 135
3043909 Bushing 115 3058867 Cover, AFC 74
3043912 Lockplate 173 3060604 Barrel, Oil Control Valve 125
3044993 Plug, Injector Orifice 125 3060605 Barrel & Plunger 125
3045047 Plug, Injector Orifice 123 3060606 Body, Oil Control Valve 125
3045568 Connection, Water Inlet 27 3060609 Valve, Oil Control 125
3045986 O Ring 75, 125 3060889 Housing, Thermostat 165
3046200 Spider, Jaw Coupling 63 3062119 Ball, Check 126
3046201 Seal, O Ring 62, 94, 129, 3062141 Roller, Cam Follower 17
130, 153 3063019 Connector, Male 129
3046202 Plug, Threaded 62, 94, 153 3063294 Seal, Grommet 135
3046286 Spacer, Mounting 173 3064321 Screw, Captive Washer Cap 101
3046407 Screw, Socket Set 69 3065376 Cover, Spring Pack 69
3046852 Gasket, Acc Drive Support 65 3065723 Screw, Captive Washer Cap 89, 170
3046943 Seal, O Ring 78 3066346 Tube, Water Transfer 135
3047276 Piston, Air Fuel Control 74 3066349 Tube, Water Transfer 135
3047278 Piston, Air Fuel Control 74 3066352 Tube, Water Transfer 135
3047390 Bearing, Connecting Rod 115 3066355 Tube, Water Transfer 135
3047391 Bearing, Connecting Rod 115 3066358 Tube, Water Transfer 135
3047392 Bearing, Connecting Rod 115 3066467 Union, Male 135
3047393 Bearing, Connecting Rod 115 3066498 Screw, Hex Flange Head
3047394 Bearing, Connecting Rod 115 Cap 173
3047665 Gasket, Connection 89 3066666 Connection, Air Intake 89
3047924 Screw, Hexagon Head Cap 15 3066914 Seal, O Ring 125
3048182 Seal, O Ring 75 3067344 Washer, Plain 45
3048557 Spacer, Bearing 69 3067347 Plug, Threaded 83
3049041 Spring, Retainer 74, 125 3067371 Hose, Plain 89
3049364 Gasket, Connection 165 3067424 Plug, Threaded 83
3049368 Gasket, Connection 163 3068528 Clip 169
3049432 Lever, Rocker 15 3068813 Ring, Compression Piston 115
3049437 Lever, Rocker 15 3068859 Cap, Tappet Top Stop 123
3049438 Lever, Rocker 15 3068860 Nut, Lock 123
3050453 Impeller, Water Pump 27 3069015 Nut, Lock 125
3050624 Valve, Pressure Regulator 73 3069026 Screw, Socket Head Cap 56
3050692 Switch, Magnetic 51 3069027 Cover, Gear 55
3050944 Gasket, Flange 163 3069103 Gasket, Fuel Pump 63
3051069 Spring, Compression 125 3069776 Adapter, Crankshaft 39
3051461 Nut, Lock 74 3069779 Screw, Twelve Point Cap 39
3051463 Washer, Plain 74, 74 3069781 Spacer, Crankshaft 39
3051752 Cover, F P Front 67 3069989 Cover, Oil Control Valve 125
3051793 Support, Turbocharger 141 3070108 Gasket, Control Valve Body 125
3052218 Retainer, Injector Spring 123 3070186 Washer, Plain 125
3052231 Retainer, Injector Link 126 3070589 Ring, Compression Piston 115
3052233 Link, Injector Plunger 18, 126 3070962 Screw, Hexagon Head Cap 18
3052820 Valve, Intake 143 3071951 Spring, Compression 69
3052906 Gasket, Thermostat Housing 165 3072040 Connection, Air Crossover 89
3052907 Connection, Water Transfer 165 3073890 Body, Fuel Shutoff Valve 83
3052908 Gasket, Wtr Trf Connection 165 3073891 Body, Fuel Shutoff Valve 83
3053476 Lever, Rocker 15 3073998 Disc, Valve 125
3053478 Lever, Rocker 15 3074025 Module, EFC 67
3053479 Lever, Rocker 15 3074224 Plunger, Air Fuel Control 74
3053504 Barrel, Injector 123 3075381 Tappet, Hyd Var Timing 123, 126
3053667 Plunger, Oil Control Valve 125 3075386 Sleeve, Tappet 126
3053772 Plunger, Tappet 126 3076033 Guide, Ball 126
3054411 Spring, Leaf 125 3076040 Screw, Fuel Pump Adjusting 69

Page B-5
INDEX
Part No. Description Page No. Part No. Description Page No.
3076124 Plunger, Injector 123 3176772 Shaft, Rocker Lever 15
3076126 Barrel & Plunger 123 3176843 Gasket, Flywheel Housing 61
3077525 Barrel, Air Fuel Control 74 3176857 Dowel, Ring 7
3077526 Barrel & Plunger 74 3176918 Housing, Gear 55
3077528 Assembly, AFC 67, 74 3177045 Washer, Plain 141
3078218 Shaft, Cam Follower 17 3177108 Gasket, Filter Head 93
3079536 Body, Fuel Pump 69 3177151 Plate, Cover 7
3079537 Body, Fuel Pump 67, 69 3177152 Plate, Cover 7
3079604 Sensor, Speed 113 3177160 Gasket, Gear Cover 56
3080416 Sensor, Pressure 113 3177433 Plate, Cover 93
3080521 Pump, Fuel 67 3177443 Screw, Hex Flange Head
3081081 Rotator, Valve 143 Cap 9
3081413 Lever, Cam Follower 17 3177509 Bushing 55
3081489 Seal, Oil 9 3177510 Bushing 55
3081950 Union, Male 29 3177530 Hose, Plain 98, 101
3083727 Sensor, Pressure 113 3177556 Seal, Rectangular Ring 9
3084539 Seal, O Ring 130 3177713 Housing, Rocker Lever 121
3084621 Manifold, Oil 127 3177812 Support, Front Engine 49
3084622 Manifold, Oil 127 3177942 Gasket, Turbocharger 137, 139
3084728 Housing, Actuator 75 3177945 Screw, Hex Flange Head
3085344 Guide, Ball 126 Cap 9
3085345 Socket, Tappet 126 3178076 Gasket, Gear Housing 55
3085824 Union, Male 29 3178255 Tube, Exhaust Outlet 175
3086192 Insert, Valve 143 3178257 Screw, Socket Head Cap 130
3086193 Insert, Valve 143 3178450 Shaft, Idler 9
3086362 Crosshead, Valve 119 3178457 Washer, Plain 9
3088320 Alternator 46 3178466 Connection, Water Transfer 9
3088371 Seal, Dust 137, 139 3178520 Clip 129
3088389 Valve, Exhaust 143 3178747 Connector, Male 9
3088852 Pan, Oil 107 3178785 Cover, Hand Hole 98, 101
3089765 Clamp, V Band 173 3178802 Block, Cylinder 7
3089916 Separator, Fuel Water 59 3178810 Cover, Hand Hole 98, 101
3090450 Ring, Oil Piston 115 3178812 Cover, Hand Hole 98, 101
3090769 Screen, Filter 84 3178837 Valve, Shutoff 159
3095291 Connector, Male 129 3178838 Elbow, Plain Street Pipe 159
3095292 Elbow, Male Adapter 21 3178911 Block, Cylinder 7
3095293 Union, Male 29 3178947 Screw, Hexagon Head Cap 7
3096077 Gasket, Fuel Pump 73 3179000 Dowel, Pin 7
3098593 Housing, Filter 84 3179021 Screw, Banjo Connector 18
3098594 Filter, Fuel 84 3179035 Gasket, Wtr Trf Connection 161
3100524 Union, Male 60 3179846 Clamp, T Bolt 141
3171368 Gasket, Turbocharger 173 3200287 Seal, Keyway 3, 145
3175027 Washer, Plain 63 3200943 Shaft, Hyd Pump Drive 87
3175058 Clip 29, 165, 166 3201128 Nut, Regular Hexagon 98, 101, 109,
3175074 Screw, Socket Head Cap 21 111, 157, 165
3175255 Gear, Crankshaft 32 3201583 Plug, Threaded 59
3175281 Support, Bearing 9 3201585 Seal, O Ring 59, 60
3175318 Hose, Flexible 129 3201739 Shaft, Barring 30
3175545 Seal, O Ring 163 3201740 Drive, Engine Barring 30
3175573 Ring, Retaining 27 3201793 Dipstick 97
3175716 Elbow, Male Adapter 81 3202117 Gasket, Connection 137, 139
3175805 Bushing 7 3202199 Housing, Rocker Lever 121
3175856 Gasket, Hand Hole 98, 101 3202210 Guide, Valve Stem 143
3175857 Support, Water Pump 27 3277045 Spring, Compression 78
3175861 Bracket, Shipping 31 3279747 Cup, Injector 123
3176216 Weight, Crankshaft Count 32 3279794 Seal, O Ring 83
3176218 Dowel, Ring 32 3279819 Link, Injector Plunger 123
3176414 Washer, Plain 141 3279821 Screw, Injector Stop 123
3176465 Screw, Hexagon Head Cap 61 3279850 Nut, Tappet Top Stop Lock 123
3176521 Cover, Protective 175 3348330 Valve, Fuel Shutoff 83
3176552 Seal, Tamper Proof 7, 65 3348331 Valve, Shutoff 83
3176570 Screw, Hex Flange Head 3349225 Thermostat 165
Cap 173 3393153 Manifold, Air Intake 89
3176609 Breather, Crankcase 98, 101 3393154 Manifold, Air Intake 89
3176618 Dowel, Diamond 7, 55 3408326 Actuator, Etr Fuel Control 75
3176649 Seal, Tamper Proof 7, 55 3409531 Data, Apl Constants 76
3176710 Tube, Fuel Supply 21 3411695 Clamp, Injector 123

Page B-6
INDEX
Part No. Description Page No. Part No. Description Page No.
3417076 Plug, Threaded 125 3627961 Seal, Thermostat 165
3417077 Screw, Socket Head Cap 125 3628194 Screw, Hexagon Head Cap 15
3417096 Screw, Socket Set 125 3628196 Screw, Hexagon Head Cap 15
3417098 Screw, Socket Head Cap 125 3628229 Cover, Hand Hole 98, 101
3417103 Plug, Threaded 125 3628277 Gear, Lub Oil Pumping 25
3502449 Seal, Rectangular Ring 137 3628278 Gear, Lub Oil Pumping 25
3504967 Washer, Plain 137 3628367 Cover, Lub Oil Pump 25
3519163 Screw, Drive 137 3628402 Bracket, Oil Tube 109, 111
3519535 Nut, Lock 137 3628411 Cover, Starter Flange 154
3519627 Bearing, Turbocharger 137 3628452 Screw, Hexagon Head Cap 7
3519641 Ring, Retaining 137 3628517 Connection, Fuel Block 21
3521034 Shaft & Wheel 137 3628518 Connection, Fuel Block 21
3521225 Screw, Hexagon Head Set 137 3628522 Union, Male 81
3521265 Housing, Turbine 139 3628534 Hose, Turbo Oil 29
3521442 Seal, Split Ring 137 3628538 Union, Turbo Oil 29
3522597 Pin, Roll 137 3628543 Hose, Turbo Supply 29
3522631 Clamp, V Band 139 3628554 Brace, Tube 157
3522904 Lockplate 137 3628578 Support, Alternator 45
3523412 Seal, Split Ring 137 3628585 Brace, Tube 157
3523546 Impeller, Tur Compressor 137 3628603 Support, Alternator 45
3523556 Housing, Compressor 137 3628604 Plug, Pipe 7, 15, 81, 93,
3523980 Slinger, Oil 137 103, 107, 141
3524418 Shim 137 3628605 Plug, Pipe 7, 55, 89, 93,
3524419 Baffle, Oil 137, 139 161
3524421 Diffuser, Turbocharger 137 3628606 Plug, Pipe 27, 55, 107, 165
3525073 Screw, Hexagon Head Set 137, 139 3628607 Plug, Pipe 7, 121, 165
3527348 Diffuser, Turbocharger 139 3628608 Plug, Pipe 7, 107
3527619 Dataplate 137, 139 3628609 Plug, Pipe 7, 55, 107, 167
3528109 Clamp, V Band 137 3628610 Plug, Pipe 21, 87
3528687 Housing, Compressor 137 3628633 Elbow, Male Adapter 21
3529372 Nut, Regular Hexagon 137, 139 3628639 Shaft, Water Pump 27
3529706 Housing, Turbine 137 3628731 Piston, Engine 115
3533705 Impeller, Tur Compressor 137 3628750 Switch, Pressure 153
3536588 Shield, Turbocharger Heat 137 3628755 Cover, Camshaft 17
3536914 Bearing, Tur Thrust 137, 139 3628756 Cover, Camshaft 17
3558515 Gasket, Hydraulic Pump 87 3628798 Gear, Crankshaft 32
3591522 Collar, Thrust 137 3628822 Gear, Idler 27
3594111 Turbocharger 137 3628894 Seal, Dust 3, 145
3594147 Turbocharger 137 3628895 Seal, Oil 3, 145
3594555 Housing, Tur Bearing 137 3628902 Washer, Plain 15, 17, 29, 98,
3609849 Injector 123 101, 157, 159,
3626660 Cross, Male Union 165 165, 173
3626728 Valve, Piston Cooling 7 3628931 Tube, Fuel Supply 21
3626804 Nut, Lock 173 3628961 Union, Male 153
3626867 Spacer, Mounting 132 3628962 Union, Male 153
3626904 Guard, Damper 148 3628963 Elbow, Male Union 153
3626906 Guard, Belt 147 3628968 Support, Thm Housing 165
3626944 Clamp, V Band 175 3628971 Switch, Relay 153
3627026 Cover, Gear 55 3628996 Harness, Wiring 153
3627044 Connection, Oil Transfer 18 3628997 Primer, Engine Lubricating 153
3627295 Core, Cooler 22 3629066 Cover, Water Header 131
3627300 Bushing 25 3629112 Cap, Filler 98, 101
3627309 Adapter, Filter Head 93 3629113 Plug, Threaded 21
3627324 Bracket, Magnetic Switch 51 3629114 Plug, Threaded 21
3627412 Clip 21, 159 3629140 Gasket, Rocker Lever Cover 15
3627588 Sleeve 45 3629141 Gasket, Lub Oil Fil Cover 93
3627693 Union, Male 21 3629146 Connection, Oil Transfer 94
3627695 Seal, O Ring 81, 129, 130 3629161 Harness, Wiring 169
3627697 Union, Male 29 3629168 Plug, Expansion 7
3627719 Brace, Wiring 169 3629205 Thermostat 165
3627723 Retainer, Shaft 27 3629387 Gasket, Filter Head 93
3627786 Connection, Adapter 81 3629408 Connection, Fuel Block 78
3627834 Gear, Lubricating Oil Pump 25 3629409 Connection, Fuel Block 78
3627912 Cover, Lub Oil Pump 25 3629410 Retainer, Spring 78
3627927 Plunger, Prs Regulator 93 3629411 Seat,prs Regulator Val 78
3627938 Gasket, Cover Plate 94 3629424 Bracket, Connection 49
3627945 Screw, Twelve Point Cap 17 3629451 Clip 173

Page B-7
INDEX
Part No. Description Page No. Part No. Description Page No.
3629452 Clip 29 3631247 Set, Piston Ring 115
3629454 Clip 173 3631313 Shield, Heat 166
3629484 Housing, Flywheel 61 3631471 Adapter, O Ring 7
3629494 Elbow, Male Adapter 159 3631617 Manifold, Exhaust 173
3629496 Elbow, Male Adapter 159 3631618 Manifold, Exhaust 173
3629497 Draincock 7 3631624 Manifold, Exhaust 173
3629516 Clip 21 3631690 Elbow, Male Union 81
3629538 Housing, Rocker Lever 121 3631691 Elbow, Male Union 81
3629540 Tube, Water Transfer 163 3631719 Pan, Oil 107
3629545 Connection, Air Crossover 89 3631729 Hose, Flexible 173
3629698 Tee, Street Pipe 153 3631805 Plug, Pipe 27
3629729 Bracket, Water Tube 165 3631805 Plug, Pipe 78
3629761 Tube, Breather 98, 101 3631934 Connection, Water Bypass 163
3629762 Spacer, Mounting 98, 101 3632015 Hose, Flexible 29
3629820 Brace, Tube 135 3632169 Rod, Engine Connecting 115
3629821 Brace, Tube 135 3632225 Rod, Engine Connecting 115
3629836 Hose, Flexible 21 3632335 Hose, Flexible 173
3629855 Bushing 27 3632840 Seal, O Ring 7
3629856 Bushing 65 3633076 Hose, Plain 101
3629857 Bushing 65 3633120 Connection, Water Transfer 135
3629858 Support, Fuel Pump 65 3633121 Connection, Water Transfer 135
3629861 Cover, Water Transfer 161 3633122 Connection, Water Transfer 135
3629962 Washer, Plain 9, 119 3633123 Connection, Water Transfer 135
3630034 Plug, Threaded 127 3633132 Connection, Water Transfer 135
3630066 Body, Piston Cooling Valve 7 3633133 Connection, Water Transfer 135
3630072 Crankshaft, Engine 32 3633134 Connection, Water Transfer 135
3630075 Crankshaft, Engine 32 3633135 Connection, Water Transfer 135
3630121 Camshaft 116 3633245 Tee, Plain Adapter 153
3630122 Camshaft 116 3633331 Gear, Lubricating Oil Pump 25
3630125 Hose, Plain 89 3633479 Nut, Lock 22
3630164 Plug, Threaded 174 3633629 Draincock 135
3630248 Connection, Water Outlet 165 3633805 Clamp, V Band 89
3630262 Adapter, Oil Pan 107 3633810 Dataplate 4
3630272 Damper, Vibration 39 3633840 Spring, Valve 143
3630358 Connection, Fuel Block 21 3633972 Clamp, T Bolt 163
3630376 Spacer, Mounting 165 3633974 Clamp, T Bolt 89
3630432 Head, Lub Oil Filter 93 3634007 Seal, Water Pump 27
3630436 Tube, Water Transfer 163 3634019 Plug, Expansion 27
3630437 Tube, Water Transfer 163 3634029 Pump, Water 27
3630439 Tube, Water Transfer 163 3634031 Body, Water Pump 27
3630452 Gasket, Turbocharger 173 3634049 Shaft, Water Pump 27
3630545 Adapter, Oil Pan 107 3634065 Support, Water Pump 27
3630555 Head, Lub Oil Filter 93 3634066 Support, Water Pump 27
3630571 Connection, Air Crossover 89 3634146 Seal, Oil 27
3630734 Tee, Male Union 129 3634269 Dowel, Diamond 7
3630735 Tee, Male Union 129 3634304 Hose, Flexible 159
3630736 Elbow, Male Union 129 3634313 Hose, Flexible 159
3630737 Elbow, Male Adapter 129 3634392 Hose, Flexible 21
3630738 Elbow, Male Union 130 3634393 Hose, Flexible 21
3630739 Elbow, Male Adapter 130 3634394 Hose, Flexible 21
3630740 Seal, O Ring 129, 144 3634430 Hose, Flexible 157
3630741 Head, Fuel Filter 59 3634470 Hose, Flexible 165
3630742 Gasket, Connection 173 3634471 Hose, Flexible 165
3630806 Elbow, Male Union 129 3634503 Hose, Flexible 81
3630828 Elbow, Male Adapter 129 3634509 Hose, Flexible 81
3630829 Connection, Oil Supply 130 3634522 Hose, Flexible 60
3630838 Breather, Crankcase 98, 101 3634646 Body, Lubricating Oil Pump 25
3630839 Gasket, Rkr Lever Housing 15 3634648 Pump, Lubricating Oil 25
3630852 Hose, Molded 98, 101 3634664 Gasket, Cylinder Head 119
3630866 Hose, Flexible 129 3634693 Union, Male 81
3630867 Hose, Flexible 129 3634696 Union, Male 144
3630868 Hose, Flexible 129 3634699 Union, Male 144
3630877 Union, Male 129, 144 3635021 Head, Cylinder 143
3630878 Connector, Male 129, 144 3654718 Module, Electronic Control 113
3630903 Bracket, Crn Resistor 159 3801268 Kit, Liner 9
3630969 Gasket, Lub Oil Clr Cover 22 3803452 Kit, Turbocharger 137
3631005 Support, Fuel Pump 65 3803518 Valve, Intake 143

Page B-8
INDEX
Part No. Description Page No. Part No. Description Page No.
3803528 Valve, Exhaust 143
3803530 Kit, Engine Piston 115
3803852 Kit, Kv Pose Seal 3, 145
3803927 Kit, Lub Pump Bushing 25
3804700 Kit, STC Tappet Repair 126
3811985 Cylinder Head 143
3812055 Data, Engine Control 76
3818885 Seal, O Ring 78, 87
3845969 Aid, Starting 36
3865356 Code, Engine Control 76
3865362 Data, Electronic Constants 76
3865963 Cover, Water Header 131
3865994 Seal, Rectangular Strip 132
3866152 Core, Aftercooler 132
3866839 Manifold, Air Intake 89
3866840 Manifold, Air Intake 89
3883963 Seal, O Ring 21
3888312 Inhibitor, Corrosion 159
3889310 Element, Lub Oil Filter 93
3922794 Seal, O Ring 29
4009248 Pin, Cam Follower Roller 17
4009479 Pin, Cam Follower Roller 17
4009927 Cover, Diaphragm 125
4016364 Dowel, Pin 7, 143
4017621 Plug, Expansion 7
4024809 Kit, Fuel Solenoid 83
4025021 Kit, Turbocharger 137
4058965 Resistor, Corrosion 159
4077027 Spring, Injector 126
4080141 Bellows 173
4086587 Clamp, T Bolt 89

Page B-9
NOTES
C. GMBH - KTTA38-C(1500)
Customized Parts Catalog for Engine Model

KTTA38-C(1500)

CONSTRUCTION
CONSTRUCTION

Prepared Specifically for:

CUMMINS DIESEL DEUTSCHLAND


GMBH
HENK JANSSEN
ODENWALDSTR.23
GROSS-GERAU, HESSEN D-645
GERMANY

Engine Serial Number: 33154065

Serial No. 33154065 !33154065!

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