Professional Documents
Culture Documents
1104A-44T 2010/06/08
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Atomisers 35 Breather 61
AFHR4707 HBHR3199
Page 5
Engine Breakdown
Water Pump 77
LBHR2253 Turbocharger 103
SBHR1729
Pipes 79
LBHR2253 Feed Pipes 105
SBHR1729
Fan 85
MDHR1392 Pipework & Connections 111
SBHR1729
Alternator 87
NDHR2711
Page 6
Engine Breakdown
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
E Alternative
F Order
G Remanufactured Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
Q Cylinder Number
Page 9
Cylinder Block & Liners Plate A
ACHR0118
17
12
13
18
14
2
10 11
16
15
23
21
22
19
9 20
7
6
4
8
3
Page 10
Cylinder Block & Liners Plate A
ACHR0118
Page 11
Crankshaft, Main & Big End Bearings Plate A
B T.B.A. ACHR0118
8 6
Page 12
Crankshaft, Main & Big End Bearings Plate A
B T.B.A. ACHR0118
Page 13
Crankshaft, Main & Big End Bearings Plate B
A T.B.A. ACHR0118
Page 14
Crankshaft, Main & Big End Bearings Plate B
A T.B.A. ACHR0118
Page 15
Pistons & Rings Plate A
ACHR0118
2
3
Page 16
Pistons & Rings Plate A
ACHR0118
Footnotes
Page 17
Connecting Rods Plate A
B T.B.A. ACHR0118
Page 18
Connecting Rods Plate A
B T.B.A. ACHR0118
1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
Page 19
Connecting Rods Plate B
A T.B.A. ACHR0118
Page 20
Connecting Rods Plate B
A T.B.A. ACHR0118
1 P 4 CON ROD
2 F SERVICE OPTION 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 T400001 2 CON ROD BOLT (A)
Service Options
1 4115C361 X CON ROD (B) GRADE:R - RED
1 4115C362 X CON ROD (C) GRADE:O -
1 4115C363 X CON ROD (D) GRADE:W -
1 4115C364 X CON ROD (E) GRADE:G -
1 4115C365 X CON ROD (F) GRADE:P - PUR-
1 4115C366 X CON ROD (G) GRADE:B -
Footnotes
Page 21
Rear End Oil Seal Plate A
ACHR0118
Page 22
Rear End Oil Seal Plate A
ACHR0118
Page 23
Cylinder Head Assembly Plate A
ACHR0118
24
18
19
20 17
13
12 15
8
23
10 16
11
4
21
7 1
2
6
5
9
14
22
Page 24
Cylinder Head Assembly Plate A
ACHR0118
Footnotes
(A) GREEN
(B) BROWN
Page 25
Rocker Shaft Assembly Plate A
ACHR0118
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
Page 26
Rocker Shaft Assembly Plate A
ACHR0118
Page 27
Timing Gear & Camshaft Plate A
ACHR0118
3 1
Page 28
Timing Gear & Camshaft Plate A
ACHR0118
1 4112K043 1 CAMSHAFT
2 F 4112K043 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 3142U991 8 TAPPET
5 31434307 8 PUSHROD
Page 29
Fuel Injection Pump Plate A
AFHR4707
Page 30
Fuel Injection Pump Plate A
AFHR4707
Footnotes
Page 31
High Pressure Fuel Pipes Plate A
AFHR4707
Page 32
High Pressure Fuel Pipes Plate A
AFHR4707
Page 33
Atomisers Plate A
AFHR4707
2
7
3 6
1
Page 34
Atomisers Plate A
AFHR4707
1 2645K023 4 INJECTOR
2 F 2645K023 1 INJECTOR NOZZLE HOLDER
3 26460064 1 SEAL - INJECTOR
4 2645K612 1 INJECTOR NOZZLE
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW
Page 35
Pick-Up Sensor Plate A
AFHR4707
Page 36
Pick-Up Sensor Plate A
AFHR4707
1 2485A109 1 PLUG
Page 37
Boost Control Pipe Plate A
AFHR4707
Page 38
Boost Control Pipe Plate A
AFHR4707
1 2431131 1 PLUG
Page 39
Fuel Leak-Off Pipe Plate A
AFHR4707
Page 40
Fuel Leak-Off Pipe Plate A
AFHR4707
1 2646F501 3 HOSE
2 2646E501 1 CAP
3 3653A017 1 BRACKET
4 2314H002 1 SCREW
Page 41
Sensors Plate A
AFHR4707
Page 42
Sensors Plate A
AFHR4707
1 0650586 1 PLUG
Page 43
Flywheel Housing Plate A
CDHR1125
5
6
Page 44
Flywheel Housing Plate A
CDHR1125
Page 45
Flywheel & Starter Ring Plate A
DDHR2014
5
4
Page 46
Flywheel & Starter Ring Plate A
DDHR2014
Page 47
Starter Motor Plate A
EDHR0955
Page 48
Starter Motor Plate A
EDHR0955
Page 49
Fan Drive Plate A
FBHR0898
Page 50
Fan Drive Plate A
FBHR0898
Footnotes
Page 51
Sump Plate A
GBHR2897
1 7
10
9
6
5
Page 52
Sump Plate A
GBHR2897
1 3717Y061 1 SUMP
2 3681K037 1 GASKET - SUMP
3 3627P041 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 32186405 2 PLUG
6 2415715 2 SEAL - O RING
7 2314H031 2 SCREW
8 2314H002 17 SCREW
9 2314H003 1 SCREW
10 33134418 1 SPACER
Page 53
Dipstick & Filler Tube Plate A
GBHR2897
Page 54
Dipstick & Filler Tube Plate A
GBHR2897
Page 55
Oil Strainer Plate A
GBHR2897
Page 56
Oil Strainer Plate A
GBHR2897
Page 57
Cylinder Head Cover Plate A
HBHR3199
10
8
12
11
7
13 2
Page 58
Cylinder Head Cover Plate A
HBHR3199
Page 59
Breather Plate A
HBHR3199
3 2
8
6
Page 60
Breather Plate A
HBHR3199
Page 61
Blanking Plates Plate A
HBHR3199
Page 62
Blanking Plates Plate A
HBHR3199
1 2485A124 1 PLUG
2 2485A118 1 PLUG
Page 63
Oil Cooler Plate A
C PPL039344 JBHR2607
5 4
3
7
8
6
Page 64
Oil Cooler Plate A
C PPL039344 JBHR2607
Page 65
Oil Filter Plate A
JBHR2607
Page 66
Oil Filter Plate A
JBHR2607
Page 67
Blanking Plates Plate A
JBHR2607
Page 68
Blanking Plates Plate A
JBHR2607
Page 69
Oil Filter Plate A
JDHR0023
Page 70
Oil Filter Plate A
JDHR0023
Page 71
Front End Drive Input Plate A
KBHR0519
1
2
Page 72
Front End Drive Input Plate A
KBHR0519
Page 73
Water Pump Plate A
LBHR2253
Page 74
Water Pump Plate A
LBHR2253
Footnotes
Page 75
Water Pump Plate B
LBHR2253
11
10
Page 76
Water Pump Plate B
LBHR2253
Page 77
Pipes Plate A
LBHR2253
Page 78
Pipes Plate A
LBHR2253
1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 79
Water Outlet Housing Plate A
LDHR0702
Page 80
Water Outlet Housing Plate A
LDHR0702
1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 81
Water Outlet Housing Plate A
LDHR0702
Page 82
Water Outlet Housing Plate A
LDHR0702
Page 83
Fan Plate A
MDHR1392
Page 84
Fan Plate A
MDHR1392
1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
Page 85
Alternator Plate A
NDHR2711
Page 86
Alternator Plate A
NDHR2711
Footnotes
Page 87
Alternator Bracket & Fixings Plate A
NDHR2711
1
5
11
10
6
Page 88
Alternator Bracket & Fixings Plate A
NDHR2711
Page 89
Pulleys Plate A
NDHR2711
Page 90
Pulleys Plate A
NDHR2711
Page 91
Timing Case Plate A
QCHR0081
2 6
Page 92
Timing Case Plate A
QCHR0081
Page 93
Timing Case Plate B
QCHR0081
10
11
7
8
2
5
3 1
Page 94
Timing Case Plate B
QCHR0081
Footnotes
Page 95
Timing Cover Plate A
QCHR0081
3
1
Page 96
Timing Cover Plate A
QCHR0081
Page 97
Blanking Plugs Plate A
QDHR1368
2
1
Page 98
Blanking Plugs Plate A
QDHR1368
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 99
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031
Page 100
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031
Page 101
Turbocharger Plate A
SBHR1729
2
3
1
Page 102
Turbocharger Plate A
SBHR1729
Footnotes
Page 103
Feed Pipes Plate A
SBHR1729
4
2
Page 104
Feed Pipes Plate A
SBHR1729
Page 105
Leak-Off Pipes Plate A
SBHR1729
Page 106
Leak-Off Pipes Plate A
SBHR1729
Page 107
Pipework & Connections Plate A
SBHR1729
1
5
Page 108
Pipework & Connections Plate A
SBHR1729
Page 109
Pipework & Connections Plate B
SBHR1729
11
3
9
6
7
10
Page 110
Pipework & Connections Plate B
SBHR1729
Page 111
Exhaust Manifold Plate A
SBHR1729
Page 112
Exhaust Manifold Plate A
SBHR1729
Page 113
Air Filters Plate A
SBHR1729
6
10
9
11
12
2
TO
P
Page 114
Air Filters Plate A
SBHR1729
Footnotes
Page 115
Air Filters Plate B
SBHR1729
2
6
Page 116
Air Filters Plate B
SBHR1729
1 3653A034 1 BRACKET
2 2314J002 2 SCREW
3 2314H004 2 SCREW
4 3783R018 1 HOSE
5 2481D088 1 HOSE CLIP
6 2481D075 1 HOSE CLIP
Page 117
Induction Manifold Plate A
TBHR1035
Page 118
Induction Manifold Plate A
TBHR1035
1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW
Page 119
Induction Manifold Plate B
TBHR1035
Page 120
Induction Manifold Plate B
TBHR1035
1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW
Page 121
Induction Manifold Plate C
TBHR1035
Page 122
Induction Manifold Plate C
TBHR1035
1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW
Page 123
Lift Pump Plate A
C PPL039035 VBHR2359
14
16
15
3
10
13
9
12
11
Page 124
Lift Pump Plate A
C PPL039035 VBHR2359
Footnotes
Page 125
Filter to Injection Pump Pipe Plate A
VBHR2359
3 1
Page 126
Filter to Injection Pump Pipe Plate A
VBHR2359
Page 127
Injection Pump to Filter Pipe Plate A
VBHR2359
11
12
10
8
3
2 9
Page 128
Injection Pump to Filter Pipe Plate A
VBHR2359
Page 129
Heater Plugs Plate A
WDHR0375
Page 130
Heater Plugs Plate A
WDHR0375
1 3278A101 4 PLUG
Page 131
Engine Lifting Eyes Plate A
XBHR0458
1
2
4
3
Page 132
Engine Lifting Eyes Plate A
XBHR0458
Page 133
Engine Mounts Plate A
ZCHR1293
6
4
2
3
Page 134
Engine Mounts Plate A
ZCHR1293
1 3825T017 1 BRACKET
2 2313M101 4 STUD
3 2318F605 4 NUT
4 3825T018 1 BRACKET
5 36271052 1 SPACER
6 2313M105 4 STUD
7 2318F605 4 NUT
Page 135
Engine Mounts - Blanking Plugs Plate A
ZCHR1293
Page 136
Engine Mounts - Blanking Plugs Plate A
ZCHR1293
1 2487207 4 PLUG
Page 137
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0565
Page 138
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0565
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
Page 139
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0565
Page 140
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0565
Page 141
Temperature Gauge & Sender Plate A
ZLHR0363
Page 142
Temperature Gauge & Sender Plate A
ZLHR0363
Page 143
Radiator & Cowling Plate A
ZMHR1373
Page 144
Radiator & Cowling Plate A
ZMHR1373
1 2485B281 1 RADIATOR
2 F 2485B281 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER
Page 145
Radiator Bracket & Fixings Plate A
ZMHR1373
4
3
Page 146
Radiator Bracket & Fixings Plate A
ZMHR1373
Page 147
Radiator Bracket & Fixings Plate B
ZMHR1373
6
4
5
3
Page 148
Radiator Bracket & Fixings Plate B
ZMHR1373
Page 149
Radiator & Hoses Plate A
ZMHR1373
2
3
Page 150
Radiator & Hoses Plate A
ZMHR1373
Page 151
Guards Plate A
ZMHR1373
2
3
4
Page 152
Guards Plate A
ZMHR1373
History
a.
2 3756V116 1 FAN GUARD
b.
6 3756V117 1 FAN GUARD
Page 153
Miscellaneous & Auxiliaries Plate A
ZZHR1012
Page 154
Miscellaneous & Auxiliaries Plate A
ZZHR1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 155
Top Service Kit Plate A
SACR0357
Page 156
Top Service Kit Plate A
SACR0357
Page 157
Bottom Service Kit Plate A
SGBR0382
Page 158
Bottom Service Kit Plate A
SGBR0382
Page 159
Parts Index
Page 160
Parts Index
Page 161
Parts Index
4115C314 19 3244A009 11
4115C315 19 3245A011 45
Page 162
Parts Index
GASKET - SUMP 3681K037 53, 159 INJECTOR WASHER L311FF02 35, 157
Page 163
Parts Index
Page 164
Parts Index
Page 165
Parts Index
2314K161 65 2418M519 25
Page 166
Parts Index
TAPPET 3142U991 29
THERMOSTAT 2485C041 81
THERMOSTAT 4133L507 83
ASSEMBLY
THIMBLE 33142111 11
Page 167
Parts Index
2415D053 99
24850081 145
33117127 47
33124118 147
3321A003 95
Page 168