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RS51346B RS51346BY

1104A-44T 2010/06/08

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 160


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Cylinder Block & Liners 11 Pick-Up Sensor 37


ACHR0118 AFHR4707

Crankshaft, Main & Big End Bearings 13 Boost Control Pipe 39


ACHR0118 AFHR4707

Crankshaft, Main & Big End Bearings 15 Fuel Leak-Off Pipe 41


ACHR0118 AFHR4707

Pistons & Rings 17 Sensors 43


ACHR0118 AFHR4707

Connecting Rods 19 Flywheel Housing 45


ACHR0118 CDHR1125

Connecting Rods 21 Flywheel & Starter Ring 47


ACHR0118 DDHR2014

Rear End Oil Seal 23 Starter Motor 49


ACHR0118 EDHR0955

Cylinder Head Assembly 25 Fan Drive 51


ACHR0118 FBHR0898

Rocker Shaft Assembly 27 Sump 53


ACHR0118 GBHR2897

Timing Gear & Camshaft 29 Dipstick & Filler Tube 55


ACHR0118 GBHR2897

Fuel Injection Pump 31 Oil Strainer 57


AFHR4707 GBHR2897

High Pressure Fuel Pipes 33 Cylinder Head Cover 59


AFHR4707 HBHR3199

Atomisers 35 Breather 61
AFHR4707 HBHR3199

Page 5
Engine Breakdown

Section Page Section Page

Blanking Plates 63 Alternator Bracket & Fixings 89


HBHR3199 NDHR2711

Oil Cooler 65 Pulleys 91


JBHR2607 NDHR2711

Oil Filter 67 Timing Case 93


JBHR2607 QCHR0081

Blanking Plates 69 Timing Case 95


JBHR2607 QCHR0081

Oil Filter 71 Timing Cover 97


JDHR0023 QCHR0081

Front End Drive Input 73 Blanking Plugs 99


KBHR0519 QDHR1368

Water Pump 75 Lubricating Oil Pump & Delivery 101


LBHR2253 Housing
RBHR0031

Water Pump 77
LBHR2253 Turbocharger 103
SBHR1729

Pipes 79
LBHR2253 Feed Pipes 105
SBHR1729

Water Outlet Housing 81


LDHR0702 Leak-Off Pipes 107
SBHR1729

Water Outlet Housing 83


LDHR0702 Pipework & Connections 109
SBHR1729

Fan 85
MDHR1392 Pipework & Connections 111
SBHR1729

Alternator 87
NDHR2711

Page 6
Engine Breakdown

Section Page Section Page

Exhaust Manifold 113 Lubricating Oil Pressure Switch/Gauge 139


SBHR1729 ZJHR0565

Air Filters 115 Lubricating Oil Pressure Switch/Gauge 141


SBHR1729 ZJHR0565

Air Filters 117 Temperature Gauge & Sender 143


SBHR1729 ZLHR0363

Induction Manifold 119 Radiator & Cowling 145


TBHR1035 ZMHR1373

Induction Manifold 121 Radiator Bracket & Fixings 147


TBHR1035 ZMHR1373

Induction Manifold 123 Radiator Bracket & Fixings 149


TBHR1035 ZMHR1373

Lift Pump 125 Radiator & Hoses 151


VBHR2359 ZMHR1373

Filter to Injection Pump Pipe 127 Guards 153


VBHR2359 ZMHR1373

Injection Pump to Filter Pipe 129 Miscellaneous & Auxiliaries 155


VBHR2359 ZZHR1012

Heater Plugs 131 Top Service Kit 157


WDHR0375 SACR0357

Engine Lifting Eyes 133 Bottom Service Kit 159


XBHR0458 SGBR0382

Engine Mounts 135


ZCHR1293

Engine Mounts - Blanking Plugs 137


ZCHR1293

Page 7
Engine Breakdown

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
Cylinder Block & Liners Plate A

ACHR0118

17
12
13
18
14
2

10 11

16
15

23
21
22

19
9 20

7
6

4
8
3

Page 10
Cylinder Block & Liners Plate A

ACHR0118

Item Part No. References Qty. Description Notes

1 ZZ50311 1 CYLINDER BLOCK ASSEMBLY


2 F ZZ50311 1 CYLINDER BLOCK
3 F ZZ50311 1 BEARING CAP
4 F ZZ50311 2 BEARING CAP
5 F ZZ50311 1 BEARING CAP
6 F ZZ50311 1 BEARING CAP
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 2 DOWEL
17 2485A108 1 PLUG
18 3212V006 1 PLUG
19 2113A003 4 PISTON COOLING JET
20 2314F001 4 SCREW
21 3623A009 1 BLANKING PLATE
22 3688A039 1 GASKET - OIL FILTER HEAD
23 2314H033 4 SCREW

Page 11
Crankshaft, Main & Big End Bearings Plate A

B T.B.A. ACHR0118

8 6

Page 12
Crankshaft, Main & Big End Bearings Plate A

B T.B.A. ACHR0118

Item Part No. References Qty. Description Notes

1 ZZ90222 H 1 CRANKSHAFT KIT


2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
4 U5ME0026 P 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 13
Crankshaft, Main & Big End Bearings Plate B

A T.B.A. ACHR0118

Page 14
Crankshaft, Main & Big End Bearings Plate B

A T.B.A. ACHR0118

Item Part No. References Qty. Description Notes

1 ZZ90237 1 CRANKSHAFT KIT


2 F ZZ90237 1 CRANKSHAFT
3 U5MB0033 P 1 MAIN BEARING KIT
4 T400002 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 3117C221 1 CRANKSHAFT GEAR
8 0500012 1 WOODRUFF KEY
Service Options
3 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 15
Pistons & Rings Plate A

ACHR0118

2
3

Page 16
Pistons & Rings Plate A

ACHR0118

Item Part No. References Qty. Description Notes

1 4115P025 P 4 PISTON AND RING KIT


2 F 4115P025 1 PISTON
3 F 4115P025 1 GUDGEON PIN
4 UPRK0002 1 PISTON RING KIT
5 2721332 1 CIRCLIP
6 2721332 1 CIRCLIP
Service Options
1 4115P026 J (+)0.50MM 4 PISTON AND RING KIT (A)
1 4115P027 J (+)1.00MM 4 PISTON AND RING KIT (A)
4 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
4 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)

Footnotes

(A) USE IN ENGINE SETS ONLY


(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026

Page 17
Connecting Rods Plate A

B T.B.A. ACHR0118

Page 18
Connecting Rods Plate A

B T.B.A. ACHR0118

Item Part No. References Qty. Description Notes

1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 19
Connecting Rods Plate B

A T.B.A. ACHR0118

Page 20
Connecting Rods Plate B

A T.B.A. ACHR0118

Item Part No. References Qty. Description Notes

1 P 4 CON ROD
2 F SERVICE OPTION 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 T400001 2 CON ROD BOLT (A)
Service Options
1 4115C361 X CON ROD (B) GRADE:R - RED
1 4115C362 X CON ROD (C) GRADE:O -
1 4115C363 X CON ROD (D) GRADE:W -
1 4115C364 X CON ROD (E) GRADE:G -
1 4115C365 X CON ROD (F) GRADE:P - PUR-
1 4115C366 X CON ROD (G) GRADE:B -

Footnotes

(A) DO NOT RE-USE ONCE REMOVED


(B) GRADE:R - RED
(C) GRADE:O - ORANGE
(D) GRADE:W - WHITE
(E) GRADE:G - GREEN
(F) GRADE:P - PURPLE
(G) GRADE:B - BLUE

Page 21
Rear End Oil Seal Plate A

ACHR0118

Page 22
Rear End Oil Seal Plate A

ACHR0118

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING


2 3211C002 10 METRIC BOLT

Page 23
Cylinder Head Assembly Plate A

ACHR0118

24
18
19
20 17
13

12 15
8
23
10 16

11
4

21

7 1
2

6
5

9
14

22

Page 24
Cylinder Head Assembly Plate A

ACHR0118

Item Part No. References Qty. Description Notes

1 ZZ80268 1 CYLINDER HEAD KIT


2 F ZZ80268 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A241 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
11 3174A016 4 VALVE SPRING
12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM (B)
16 3174A016 4 VALVE SPRING
17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - SENSOR
21 2431154 1 PLUG
22 3681E051 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT

Footnotes

(A) GREEN
(B) BROWN

Page 25
Rocker Shaft Assembly Plate A

ACHR0118

15

11

14
12

10 13
9

5
8
6

19

18

17
16
2

Page 26
Rocker Shaft Assembly Plate A

ACHR0118

Item Part No. References Qty. Description Notes

1 4115R612 1 ROCKER SHAFT ASSEMBLY


2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW

Page 27
Timing Gear & Camshaft Plate A

ACHR0118

3 1

Page 28
Timing Gear & Camshaft Plate A

ACHR0118

Item Part No. References Qty. Description Notes

1 4112K043 1 CAMSHAFT
2 F 4112K043 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 3142U991 8 TAPPET
5 31434307 8 PUSHROD

Page 29
Fuel Injection Pump Plate A

AFHR4707

Page 30
Fuel Injection Pump Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 2644H031 1 FUEL INJECTION PUMP


2 F 2644H031 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420318 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER

Footnotes

(A) 12V SOLENOID

Page 31
High Pressure Fuel Pipes Plate A

AFHR4707

Page 32
High Pressure Fuel Pipes Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 3525A141 1 PIPE - FUEL INJ NO 1 CYL


2 3525A142 1 PIPE - FUEL INJ NO 2 CYL
3 3525A157 1 PIPE - FUEL INJ NO 3 CYL
4 3525A144 1 PIPE - FUEL INJ NO 4 CYL
5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP

Page 33
Atomisers Plate A

AFHR4707

2
7

3 6
1

Page 34
Atomisers Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 2645K023 4 INJECTOR
2 F 2645K023 1 INJECTOR NOZZLE HOLDER
3 26460064 1 SEAL - INJECTOR
4 2645K612 1 INJECTOR NOZZLE
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW

Page 35
Pick-Up Sensor Plate A

AFHR4707

Page 36
Pick-Up Sensor Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 2485A109 1 PLUG

Page 37
Boost Control Pipe Plate A

AFHR4707

Page 38
Boost Control Pipe Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 2431131 1 PLUG

Page 39
Fuel Leak-Off Pipe Plate A

AFHR4707

Page 40
Fuel Leak-Off Pipe Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 2646F501 3 HOSE
2 2646E501 1 CAP
3 3653A017 1 BRACKET
4 2314H002 1 SCREW

Page 41
Sensors Plate A

AFHR4707

Page 42
Sensors Plate A

AFHR4707

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

Page 43
Flywheel Housing Plate A

CDHR1125

5
6

Page 44
Flywheel Housing Plate A

CDHR1125

Item Part No. References Qty. Description Notes

1 3713A081 1 FLYWHEEL HOUSING


2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 2487Y005 2 PLUG
6 36843154 1 SEAL

Page 45
Flywheel & Starter Ring Plate A

DDHR2014

5
4

Page 46
Flywheel & Starter Ring Plate A

DDHR2014

Item Part No. References Qty. Description Notes

1 4111D155 1 FLYWHEEL ASSEMBLY


2 F 4111D155 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER

Page 47
Starter Motor Plate A

EDHR0955

Page 48
Starter Motor Plate A

EDHR0955

Item Part No. References Qty. Description Notes

1 2873K621 1 STARTER MOTOR


2 2313C078 3 STUD
3 2318A604 3 NUT

Page 49
Fan Drive Plate A

FBHR0898

Page 50
Fan Drive Plate A

FBHR0898

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING


2 2314J005 4 SCREW
3 3115C113 1 FAN DRIVE PULLEY
4 2614B654 1 BELT (A)

Footnotes

(A) SERVICED IN PAIRS

Page 51
Sump Plate A

GBHR2897

1 7

10

9
6
5

Page 52
Sump Plate A

GBHR2897

Item Part No. References Qty. Description Notes

1 3717Y061 1 SUMP
2 3681K037 1 GASKET - SUMP
3 3627P041 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 32186405 2 PLUG
6 2415715 2 SEAL - O RING
7 2314H031 2 SCREW
8 2314H002 17 SCREW
9 2314H003 1 SCREW
10 33134418 1 SPACER

Page 53
Dipstick & Filler Tube Plate A

GBHR2897

Page 54
Dipstick & Filler Tube Plate A

GBHR2897

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY


2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 33812116 1 OLIVE
5 3178C077 1 DIPSTICK

Page 55
Oil Strainer Plate A

GBHR2897

Page 56
Oil Strainer Plate A

GBHR2897

Item Part No. References Qty. Description Notes

1 3575A059 1 PIPE - OIL SUCTION


2 36832137 1 GASKET
3 2314H004 2 SCREW

Page 57
Cylinder Head Cover Plate A

HBHR3199

10

8
12

11
7

13 2

Page 58
Cylinder Head Cover Plate A

HBHR3199

Item Part No. References Qty. Description Notes

1 4142X323 1 CYL HEAD COVER ASSY


2 F 4142X323 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2161A013 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP
11 4142X099 1 OIL FILLER CAP
12 F 4142X099 1 OIL FILLER CAP
13 2415A131 1 SEAL - O RING

Page 59
Breather Plate A

HBHR3199

3 2

8
6

Page 60
Breather Plate A

HBHR3199

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER


2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481877 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET

Page 61
Blanking Plates Plate A

HBHR3199

Page 62
Blanking Plates Plate A

HBHR3199

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 63
Oil Cooler Plate A

C PPL039344 JBHR2607

5 4

3
7

8
6

Page 64
Oil Cooler Plate A

C PPL039344 JBHR2607

Item Part No. References Qty. Description Notes

1 4134W021 1 OIL COOLER


2 2486A217 1 OIL COOLER
3 3685A025 2 GASKET - OIL COOLER
4 F 4134W021 1 HOUSING
5 3685A033 1 GASKET - OIL COOLER
6 2314K161 3 SCREW
7 2314H004 8 SCREW
8 2311D060 2 SCREW
9 2314H006 4 SCREW

Page 65
Oil Filter Plate A

JBHR2607

Page 66
Oil Filter Plate A

JBHR2607

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD


2 F 3773A061 1 CONNECTION
3 3688A039 1 GASKET - OIL FILTER HEAD
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW

Page 67
Blanking Plates Plate A

JBHR2607

Page 68
Blanking Plates Plate A

JBHR2607

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE


2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 69
Oil Filter Plate A

JDHR0023

Page 70
Oil Filter Plate A

JDHR0023

Item Part No. References Qty. Description Notes

1 2654407 1 OIL FILTER

Page 71
Front End Drive Input Plate A

KBHR0519

1
2

Page 72
Front End Drive Input Plate A

KBHR0519

Item Part No. References Qty. Description Notes

1 3114V041 1 CRANKSHAFT PULLEY


2 3241N001 1 BLOCK
3 32186137 3 BOLT

Page 73
Water Pump Plate A

LBHR2253

Page 74
Water Pump Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 U5MW0194 1 WATER PUMP KIT


2 F U5MW0194 1 WATER PUMP
3 3682A011 1 GASKET - WATER PUMP (A)
4 2314K164 2 SCREW
5 2314H005 2 SCREW
6 2314H012 5 SCREW

Footnotes

(A) ALSO INCLUDED IN REPAIR KIT U7LW0172

Page 75
Water Pump Plate B

LBHR2253

11

10

Page 76
Water Pump Plate B

LBHR2253

Item Part No. References Qty. Description Notes

1 U7LW0172 1 REPAIR KIT - WATER PUMP


2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 SEAL - OIL
6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP
8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP

Page 77
Pipes Plate A

LBHR2253

Page 78
Pipes Plate A

LBHR2253

Item Part No. References Qty. Description Notes

1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW

Page 79
Water Outlet Housing Plate A

LDHR0702

Page 80
Water Outlet Housing Plate A

LDHR0702

Item Part No. References Qty. Description Notes

1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

Page 81
Water Outlet Housing Plate A

LDHR0702

Page 82
Water Outlet Housing Plate A

LDHR0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY


2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW

Page 83
Fan Plate A

MDHR1392

Page 84
Fan Plate A

MDHR1392

Item Part No. References Qty. Description Notes

1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT

Page 85
Alternator Plate A

NDHR2711

Page 86
Alternator Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 2871A306 1 ALTERNATOR (A)

Footnotes

(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 87
Alternator Bracket & Fixings Plate A

NDHR2711

1
5

11
10
6

Page 88
Alternator Bracket & Fixings Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3824A071 1 ALTERNATOR BRACKET


2 0920497 1 WASHER
3 2314J007 2 SCREW
4 2314H052 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 2314J012 1 SCREW
9 0920497 1 WASHER
10 0920465 1 SPACER
11 2318A604 1 NUT

Page 89
Pulleys Plate A

NDHR2711

Page 90
Pulleys Plate A

NDHR2711

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

Page 91
Timing Case Plate A

QCHR0081

2 6

Page 92
Timing Case Plate A

QCHR0081

Item Part No. References Qty. Description Notes

1 3716C561 1 TIMING CASE


2 2418F437 1 SEAL - FRONT END OIL
3 2314H034 4 SCREW
4 3681P053 1 GASKET - TIMING CASE
5 2314H003 6 SCREW
6 2314H006 2 SCREW

Page 93
Timing Case Plate B

QCHR0081

10
11

7
8

2
5
3 1

Page 94
Timing Case Plate B

QCHR0081

Item Part No. References Qty. Description Notes

1 4111A034 1 IDLER GEAR (A)


2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 1 HUB
5 3241A025 1 PLATE (B)
6 2314J011 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 3321A003 1 WASHER
9 2116053 1 DOWEL
10 3112X011 1 THRUST WASHER
11 2314J606 1 SCREW

Footnotes

(A) USED ONLY WITH 3241A025


(B) USED ONLY WITH 4111A034

Page 95
Timing Cover Plate A

QCHR0081

3
1

Page 96
Timing Cover Plate A

QCHR0081

Item Part No. References Qty. Description Notes

1 4142A503 1 FRONT COVER KIT


2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW

Page 97
Blanking Plugs Plate A

QDHR1368

2
1

Page 98
Blanking Plugs Plate A

QDHR1368

Item Part No. References Qty. Description Notes

1 2314C049 1 SCREW
2 2415D053 1 WASHER

Page 99
Lubricating Oil Pump & Delivery Housing Plate A

RBHR0031

Page 100
Lubricating Oil Pump & Delivery Housing Plate A

RBHR0031

Item Part No. References Qty. Description Notes

1 4132F071 1 OIL PUMP


2 2314J008 5 SCREW

Page 101
Turbocharger Plate A

SBHR1729

2
3
1

Page 102
Turbocharger Plate A

SBHR1729

Item Part No. References Qty. Description Notes

1 2674A431 1 TURBOCHARGER (A)


2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT

Footnotes

(A) BREAKDOWN OF 2674A431 NOT AVAILABLE.

Page 103
Feed Pipes Plate A

SBHR1729

4
2

Page 104
Feed Pipes Plate A

SBHR1729

Item Part No. References Qty. Description Notes

1 4128A027 1 PIPE - TURBO OIL FEED


2 F 4128A027 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER

Page 105
Leak-Off Pipes Plate A

SBHR1729

Page 106
Leak-Off Pipes Plate A

SBHR1729

Item Part No. References Qty. Description Notes

1 3584A001 1 PIPE - TURBO OIL DRAIN


2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW

Page 107
Pipework & Connections Plate A

SBHR1729

1
5

Page 108
Pipework & Connections Plate A

SBHR1729

Item Part No. References Qty. Description Notes

1 3571C068 1 PIPE - AIR


2 2481D073 1 HOSE CLIP
3 3383A027 1 HOSE
4 2481D073 1 HOSE CLIP
5 2314H033 4 SCREW
6 3688A037 1 GASKET - IND MANIFOLD

Page 109
Pipework & Connections Plate B

SBHR1729

11

3
9
6

7
10

Page 110
Pipework & Connections Plate B

SBHR1729

Item Part No. References Qty. Description Notes

1 3766A131 1 EXHAUST ELBOW


2 3824A261 1 BRACKET
3 3347A091 1 ADAPTOR
4 2314J003 3 SCREW
5 2314J004 2 SCREW
6 2313M377 2 STUD
7 2318A634 3 NUT
8 3623E006 1 FLANGE
9 3688C018 1 GASKET - EXHAUST OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT

Page 111
Exhaust Manifold Plate A

SBHR1729

Page 112
Exhaust Manifold Plate A

SBHR1729

Item Part No. References Qty. Description Notes

1 3778E203 1 EXHAUST MANIFOLD


2 3681V512 1 GASKET - EXHAUST MANIFOLD
3 3218J013 8 SCREW

Page 113
Air Filters Plate A

SBHR1729

6
10
9

11

12
2

TO
P

Page 114
Air Filters Plate A

SBHR1729

Item Part No. References Qty. Description Notes

1 2652C123 1 AIR FILTER ASSEMBLY


2 F 2652C123 1 BODY
3 26510326 1 COVER
4 26510327 1 VALVE
5 26510342 1 MAIN AIR FILTER
6 2652C809 1 CAP
7 F 2652C809 1 CAP
8 0180073 1 CLIP
9 2652C814 1 INDICATOR
10 2652C827 1 BRACKET
11 2652C828 1 CLIP
12 26510343 1 SAFETY AIR FILTER (A)

Footnotes

(A) SERVICE PART ONLY

Page 115
Air Filters Plate B

SBHR1729

2
6

Page 116
Air Filters Plate B

SBHR1729

Item Part No. References Qty. Description Notes

1 3653A034 1 BRACKET
2 2314J002 2 SCREW
3 2314H004 2 SCREW
4 3783R018 1 HOSE
5 2481D088 1 HOSE CLIP
6 2481D075 1 HOSE CLIP

Page 117
Induction Manifold Plate A

TBHR1035

Page 118
Induction Manifold Plate A

TBHR1035

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 119
Induction Manifold Plate B

TBHR1035

Page 120
Induction Manifold Plate B

TBHR1035

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 121
Induction Manifold Plate C

TBHR1035

Page 122
Induction Manifold Plate C

TBHR1035

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 123
Lift Pump Plate A

C PPL039035 VBHR2359

14

16
15
3

10
13
9
12

11

Page 124
Lift Pump Plate A

C PPL039035 VBHR2359

Item Part No. References Qty. Description Notes

1 ULPK0038 1 LIFT PUMP KIT


2 4132A018 1 LIFT PUMP
3 F 4132A018 1 LIFT PUMP
4 26560201 1 FUEL FILTER
5 F 26560201 1 FUEL FILTER ELEMENT
6 F 26560201 1 O RING
7 2656F837 1 BOWL
8 2656F836 1 DRAIN PLUG
9 6 MOUNTING (A)
10 3 SPACER (A)
11 U5MK0696 1 MOUNTING KIT
12 F U5MK0696 6 MOUNTING
13 F U5MK0696 3 SPACER
14 2314F009 3 SCREW
15 2131A507 3 WASHER
16 3763A046 1 CONNECTION

Footnotes

(A) ORDER LIFT PUMP MOUNTING KIT

Page 125
Filter to Injection Pump Pipe Plate A

VBHR2359

3 1

Page 126
Filter to Injection Pump Pipe Plate A

VBHR2359

Item Part No. References Qty. Description Notes

1 4127A097 1 PIPE - LOW PRESSURE FUEL


2 F 4127A097 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE

Page 127
Injection Pump to Filter Pipe Plate A

VBHR2359

11

12

10

8
3

2 9

Page 128
Injection Pump to Filter Pipe Plate A

VBHR2359

Item Part No. References Qty. Description Notes

1 4127A103 1 FUEL INJ PUMP RETURN PIPE


2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
10 2481D456 1 CLIP
11 2481D559 1 PIPE CLIP
12 3733A011 1 BRACKET

Page 129
Heater Plugs Plate A

WDHR0375

Page 130
Heater Plugs Plate A

WDHR0375

Item Part No. References Qty. Description Notes

1 3278A101 4 PLUG

Page 131
Engine Lifting Eyes Plate A

XBHR0458

1
2

4
3

Page 132
Engine Lifting Eyes Plate A

XBHR0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET


2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW

Page 133
Engine Mounts Plate A

ZCHR1293

6
4

2
3

Page 134
Engine Mounts Plate A

ZCHR1293

Item Part No. References Qty. Description Notes

1 3825T017 1 BRACKET
2 2313M101 4 STUD
3 2318F605 4 NUT
4 3825T018 1 BRACKET
5 36271052 1 SPACER
6 2313M105 4 STUD
7 2318F605 4 NUT

Page 135
Engine Mounts - Blanking Plugs Plate A

ZCHR1293

Page 136
Engine Mounts - Blanking Plugs Plate A

ZCHR1293

Item Part No. References Qty. Description Notes

1 2487207 4 PLUG

Page 137
Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0565

Page 138
Lubricating Oil Pressure Switch/Gauge Plate A

ZJHR0565

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

Page 139
Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0565

Page 140
Lubricating Oil Pressure Switch/Gauge Plate B

ZJHR0565

Item Part No. References Qty. Description Notes

1 2848062 1 OIL PRESSURE SWITCH

Page 141
Temperature Gauge & Sender Plate A

ZLHR0363

Page 142
Temperature Gauge & Sender Plate A

ZLHR0363

Item Part No. References Qty. Description Notes

1 2848A126 1 WATER TEMPERATURE SWITCH


2 2415H003 1 SEAL - SENSOR

Page 143
Radiator & Cowling Plate A

ZMHR1373

Page 144
Radiator & Cowling Plate A

ZMHR1373

Item Part No. References Qty. Description Notes

1 2485B281 1 RADIATOR
2 F 2485B281 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER

Page 145
Radiator Bracket & Fixings Plate A

ZMHR1373

4
3

Page 146
Radiator Bracket & Fixings Plate A

ZMHR1373

Item Part No. References Qty. Description Notes

1 3812A131 1 SUPPORT BRACKET


2 2635A052 2 MOUNTING
3 33124118 2 WASHER
4 2311F055 4 SCREW
5 33115117 2 SPACER
6 0920471 2 WASHER
7 2314J008 2 SCREW
8 2314J004 6 SCREW

Page 147
Radiator Bracket & Fixings Plate B

ZMHR1373

6
4

5
3

Page 148
Radiator Bracket & Fixings Plate B

ZMHR1373

Item Part No. References Qty. Description Notes

1 3641A013 1 SUPPORT BRACKET


2 2314J002 2 SCREW
3 3641A012 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT

Page 149
Radiator & Hoses Plate A

ZMHR1373

2
3

Page 150
Radiator & Hoses Plate A

ZMHR1373

Item Part No. References Qty. Description Notes

1 3482T046 1 HOSE - COOLANT


2 21825199 1 CLIP
3 21825199 1 CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 1 CLIP
6 21825199 1 CLIP

Page 151
Guards Plate A

ZMHR1373

2
3
4

Page 152
Guards Plate A

ZMHR1373

Item Part No. References Qty. Description Notes

1 3756V115 1 FAN GUARD


2 4113A202 R a. 1 FAN GUARD
3 F 4113A202 1 FAN GUARD
4 2314H005 4 SCREW
5 2318A401 4 NUT
6 3756V155 R b. 1 FAN GUARD
7 2314H002 4 SCREW
8 2314H002 2 SCREW

History
a.
2 3756V116 1 FAN GUARD
b.
6 3756V117 1 FAN GUARD

Page 153
Miscellaneous & Auxiliaries Plate A

ZZHR1012

Page 154
Miscellaneous & Auxiliaries Plate A

ZZHR1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

Page 155
Top Service Kit Plate A

SACR0357

Top Service Kit

Kit d'Entretien Haut du Moteur

Wartungssatz für Motoroberteil

Kit per la manutenzione della parte superiore del motore

Juego de Servicio Superior

Page 156
Top Service Kit Plate A

SACR0357

Item Part No. References Qty. Description Notes

1 U5LT0357 1 GASKET KIT - TOP


2 3681E051 1 GASKET - CYLINDER HEAD
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 3681V512 1 GASKET - EXHAUST MANIFOLD
6 3684N503 1 GASKET
7 3688A035 1 GASKET
8 3688A029 1 GASKET - TURBOCHARGER
9 L311FF02 4 INJECTOR WASHER
10 3688A036 1 GASKET
11 U5MK1027 1 SEAL KIT

Page 157
Bottom Service Kit Plate A

SGBR0382

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 158
Bottom Service Kit Plate A

SGBR0382

Item Part No. References Qty. Description Notes

1 U5LB0382 1 GASKET KIT - BOTTOM


2 3681K037 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3681P046 1 GASKET - TIMING CASE COVER
6 26420318 1 SEAL - O RING
7 3688A041 1 GASKET - OIL FILTER HEAD
8 3688A039 1 GASKET - OIL FILTER HEAD
9 3682A011 1 GASKET - WATER PUMP
10 3688A035 1 GASKET
11 3685A033 1 GASKET - OIL COOLER
12 3685A025 2 GASKET - OIL COOLER
13 2415H548 1 SEAL - O RING
14 3681P053 1 GASKET - TIMING CASE

Page 159
Parts Index

Page 160
Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 3347A091 111 CAMSHAFT 4112K043 29

AIR FILTER 2652C123 115 CAMSHAFT BUSH 3112D071 11


ASSEMBLY
CAMSHAFT GEAR 3117N001 95
ALTERNATOR 2871A306 87
CAP 2646E501 41
ALTERNATOR 3824A071 89
BRACKET 2652C809 115

ALTERNATOR 3115H003 91 3342A011 25, 25


PULLEY
3788A002 59
BANJO BOLT 3218R036 105, 105
3788A003 59
3218R042 129
CIRCLIP 2721332 17, 17
BELT 2614B654 51
2722A022 27
BIG END BEARING T400002 15
CLIP 0180073 115
KIT
21825199 151, 151,
U5ME0026 13
151, 151
BIG END BRG KIT - U5ME0026A 13
2481D456 129
U/S
2481Y011 33
U5ME0026B 13
2481Y012 33
U5ME0026C 13
2646E019 33
BLANKING PLATE 3623A009 11, 69
2652C828 115
BLOCK 3241N001 73
CON ROD 4115C361 21
BOLT 32186137 73
4115C362 21
BOWL 2656F837 125
4115C363 21
BRACKET 2652C827 115
4115C364 21
3653A017 41
4115C365 21
3653A034 117
4115C366 21
3733A011 129
CON ROD 4115C311 19
3824A261 111
ASSEMBLY
3825T017 135
4115C312 19
3825T018 135
4115C313 19
BRIDGE PIECE 3627P041 53

Page 161
Parts Index

Description Part No. Page Description Part No. Page

4115C314 19 3244A009 11

4115C315 19 3245A011 45

4115C316 19 DRAIN PLUG 24850079 145

CON ROD BOLT 3212V003 19 2656F836 125

T400001 21 EXHAUST ELBOW 3766A131 111

CONNECTION 3763A045 129 EXHAUST 3778E203 113


MANIFOLD
3763A046 125
EXHAUST VALVE 3142A151 25
4133L048 79
EXTENSION 3748W243 85
4133L501 81
FAN 2485C546 85
COVER 26510326 115
FAN DRIVE 4113K005 51
COVER PLATE 3615A009 59 HOUSING
CRANKSHAFT 3117C221 13, 15 FAN DRIVE 3115C113 51
GEAR PULLEY
CRANKSHAFT KIT ZZ90222 13 FAN GUARD 3756V115 153
ZZ90237 15 3756V116 153
CRANKSHAFT KIT - ZZ90222P 13 3756V117 153
EXCHANGE
3756V155 153
CRANKSHAFT 3114V041 73
PULLEY 4113A202 153

CYL HEAD COVER 4142X323 59 FLANGE 3623E006 111


ASSY
FLYWHEEL 4111D155 47
CYLINDER BLOCK ZZ50311 11 ASSEMBLY
ASSEMBLY
FLYWHEEL 3713A081 45
CYLINDER HEAD 3218A011 25 HOUSING
BOLT
FRONT COVER KIT 4142A503 97
3218A012 25
FUEL FILTER 26560201 125
CYLINDER HEAD ZZ80268 25
KIT FUEL INJ PUMP 4127A102 129
RETURN PIPE
DIAPHRAGM 3789A001 59
4127A103 129
DIPSTICK 3178C077 55
FUEL INJECTION 2644H031 31
DOWEL 2116053 95 PUMP

Page 162
Parts Index

Description Part No. Page Description Part No. Page

FUEL INJECTION 3117L261 31 3682A011 75, 77,


PUMP GEAR 159

GASKET 36832137 57, 159 GASKET KIT - U5LB0382 159


BOTTOM
3684N503 119, 121,
123, 157 GASKET KIT - TOP U5LT0357 157

3688A035 107, 157, HOSE 2646F501 41


159
3383A027 109
3688A036 107, 157
33872632 61
GASKET - CYL. 3681A055 59, 157
HEAD COVER 3783R018 117

GASKET - 3681E051 25, 157 HOSE - COOLANT 3482T045 151


CYLINDER HEAD
3482T046 151
GASKET - 3681V512 113, 157
HOSE CLIP 2481877 61
EXHAUST
MANIFOLD 2481D073 109, 109
GASKET - 3688C018 111 2481D075 117
EXHAUST OUTLET
2481D088 117
GASKET - IND 3688A037 109
MANIFOLD HUB 3311A054 95

GASKET - OIL 3685A025 65, 159 IDLER GEAR 4111A034 95


COOLER
INDICATOR 2652C814 115
3685A033 65, 159
INJECTOR 2645K023 35
GASKET - OIL 3688A039 11, 67,
FILTER HEAD 69, 159 INJECTOR CLAMP 3751A241 35

3688A041 159 INJECTOR NOZZLE 2645K612 35

GASKET - SUMP 3681K037 53, 159 INJECTOR WASHER L311FF02 35, 157

GASKET - TIMING 3681P053 93, 159 INTAKE VALVE 3142H071 25


CASE
LEVER 36155429 89
GASKET - TIMING 3681P046 97, 159
CASE COVER LIFT PUMP 4132A018 125

GASKET - 3688A029 103, 157 LIFT PUMP KIT ULPK0038 125


TURBOCHARGER LIFTING BRACKET 3617A015 133
GASKET - WATER 24880234 77 3624A016 133
PUMP

Page 163
Parts Index

Description Part No. Page Description Part No. Page

MAIN AIR FILTER 26510342 115 OIL PRESSURE 2848062 141


SWITCH
MAIN BEARING KIT U5MB0018 13
OIL PUMP 4132F071 101
U5MB0033 15
OLIVE 33811114 127, 129
MAIN BEARING KIT U5MB0018A 13
- U/S 33812116 55

U5MB0018B 13 PIPE - AIR 3571C068 109

U5MB0018C 13 PIPE - BREATHER 4134K022 61

U5MB0033A 15 PIPE - FUEL INJ NO 3525A141 33


1 CYL
U5MB0033B 15
PIPE - FUEL INJ NO 3525A142 33
U5MB0033C 15 2 CYL
METRIC BOLT 3211C002 23 PIPE - FUEL INJ NO 3525A157 33
3 CYL
MOUNTING 2634A115 149
PIPE - FUEL INJ NO 3525A144 33
2635A052 147
4 CYL
MOUNTING KIT U5MK0696 125
PIPE - LOW 4127A097 127
NUT 0576052 27, 27 PRESSURE FUEL

2318A401 153 PIPE - OIL SUCTION 3575A059 57

2318A604 49, 89, PIPE - TURBO OIL 3584A001 107


149 DRAIN

2318A634 103, 111, PIPE - TURBO OIL 4128A027 105


111 FEED

2318D208 85, 89 PIPE CLIP 2481D559 129

2318F605 135, 135 PISTON AND RING 4115P025 17


KIT
33532129 127, 129
4115P026 17
3353D005 55
4115P027 17
OIL COOLER 2486A217 65
PISTON COOLING 2113A003 11
4134W021 65 JET

OIL FILLER CAP 4142X099 59 PISTON RING KIT UPRK0002 17

OIL FILTER 2654407 71 PISTON RING KIT - UPRK0002B 17


OVERSIZE
OIL FILTER HEAD 3773A061 67

Page 164
Parts Index

Description Part No. Page Description Part No. Page

UPRK0002D 17 PUSHROD 31434307 29

PLATE 3241A025 95 RADIATOR 2485B281 145

3611M006 119, 121, RADIATOR CAP 24850078 145


123
REPAIR KIT - U7LW0172 77
PLUG 0650586 43 WATER PUMP

0650588 11, 25 ROCKER ARM 4115R314 27


ASSEMBLY
0650710 11
4115R315 27
2431131 39
ROCKER SHAFT 4115R612 27
2431154 25, 155, ASSEMBLY
155, 155
ROCKER SHAFT 4115R703 27
2485A104 27 ASSY - MINOR
2485A108 11 ROCKER SHAFT 3174A015 27
SPRING
2485A109 37
SAFETY AIR 26510343 115
2485A118 63
FILTER
2485A124 63
SCREW 0096803 47
2487207 137
2151A001 59
2487Y005 45
2161A013 59
3212P008 11
2311D039 53
3212V006 11
2311D060 65
32141316 11
2311F055 147
32186405 53
2314C049 99
32416117 25
2314F001 11
3241A011 11
2314F004 107
3241A012 11
2314F005 61
3278A004 139
2314F009 125
3278A006 25
2314H002 41, 53,
3278A007 67 97, 149,
153, 153
3278A101 131

Page 165
Parts Index

Description Part No. Page Description Part No. Page

2314H003 53, 79, 2316A902 27


93, 107
32114145 27, 27
2314H004 31, 57,
65, 81, 32166329 11
83, 89,
3218J013 113
117
SEAL 36843154 45
2314H005 75, 153
SEAL - FRONT END 2418F437 93
2314H006 65, 93
OIL
2314H012 75, 97
SEAL - INJECTOR 26460064 35
2314H031 53
SEAL - O RING 2415715 53, 159
2314H033 11, 69,
2415A068 61
109, 119,
121, 123 2415A131 59
2314H034 67, 93 2415H002 139
2314H052 89 2415H009 67
2314J002 117, 133, 2415H548 159
133, 149
2415H701 61
2314J003 111
2418F001 79
2314J004 111, 147
2418F002 79
2314J005 51
26420318 31, 159
2314J007 89
SEAL - REOS 2418F704 23
2314J008 101, 147 HOUSING
2314J011 95 SEAL - SENSOR 2415H003 25, 143
2314J012 89 SEAL - 2415H219 83, 157
THERMOSTAT
2314J204 45
HOUSING
2314J603 45
SEAL - VALVE 2418M517 25
2314J606 95 STEM

2314K161 65 2418M519 25

2314K164 75 SEAL - WATER 2415H008 81


OUTLET
2314W009 35
SEAL KIT U5MK1027 157
2316A901 27

Page 166
Parts Index

Description Part No. Page Description Part No. Page

SMALL END BUSH 3112A005 19, 21 31137312 13, 15

SOLENOID 26420472 31 31137322 13, 15

SPACER 0920465 89 31137551 13, 15

33115117 147 31137561 13, 15

33134418 53 TIMING CASE 3716C561 93

36271052 135 TUBE ASSEMBLY 3577A125 55

SPRING 3174A017 59 TURBOCHARGER 2674A431 103

3175P003 61 VALVE 26510327 115

STARTER MOTOR 2873K621 49 VALVE COLLET 3142W004 25, 25

STARTER RING 31162121 47 VALVE GUIDE 3313A012 25, 25


GEAR
VALVE SEAT 3314A231 25
STAY 3641A012 149 INSERT

STUD 2313C077 111 3314A241 25

2313C078 49 VALVE SPRING 3174A016 25, 25

2313H238 85 WASHER 0920471 147

2313M101 135 0920497 89, 89

2313M105 135 2131A506 105, 105,


105, 105
2313M377 103, 111
2131A507 125
SUMP 3717Y061 53
2134A502 27
SUPPORT BRACKET 36241123 61
2411D007 129, 129
3641A013 149
2411D008 31
3812A131 147

TAPPET 3142U991 29

THERMOSTAT 2485C041 81

THERMOSTAT 4133L507 83
ASSEMBLY

THIMBLE 33142111 11

THRUST WASHER 3112X011 95

Page 167
Parts Index

Description Part No. Page

2415D053 99

24850081 145

33117127 47

33124118 147

3321A003 95

WATER PUMP KIT U5MW0194 75

WATER 2848A126 143


TEMPERATURE
SWITCH

WOODRUFF KEY 0500012 13, 15, 29

Page 168

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