Gerador Perkins 2806 - JGDF3040Y

JGDF3040 JGDF3040Y
2806AE18TAG3 2010/06/08
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 11
5. Parts Lists & Illustrations Pg. 13
6. Parts Index Pg. 250

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Cylinder Block & Liners 13 Cylinder Head Cover 37

ACHS1198 ACHD0406
Cylinder Block & Liners 15 Camshaft 39

ACHS1198 ACHS1196
Cylinder Block & Liners 17 Timing Gear & Camshaft 41

ACHS1198 ACHS1194
Cylinder Block & Liners 19 Timing Gear & Camshaft 43

ACHS1198 ACHS1194
Cylinder Block Cover 21 Timing Gear & Camshaft 45

ACHS1167 ACHS1194
Cylinder Block Cover 23 Timing Gear & Camshaft 47

ACHS1167 ACHS1194
Cylinder Block, Liners & Main Bearing 25 Rocker Shaft Assembly 49

Kit ACHS1173
ACHD0413
Fuel Pump Drive 51

Cylinder Head Assembly 27 ACHS1170
ACHD0412
Pistons & Rings 53

Cylinder Head Assembly 29 ADHD0055
ACHS1195
Connecting Rods & Big End Bearings 55

ACHS1195
Piston Cooling Jets 57

ACHS1195
Timing Case 59
Crankshaft 35 AEHS1071
ACHD1004
Timing Cover 61
AEHD0070
Page 5
Engine Breakdown
Timing Case 63 Fan Drive 89

AEHS1070 F1FFF
Lift Pump 65 Fan Drive 91

AFHD0269 F1LFF
Control Unit 67 Sump 93

AFHD0268 GBHD1002
Atomisers 69 Dipstick & Filler Tube 95

AFHD0272 GBHS1092
Wiring Harness 71 Dipstick & Filler Tube 97

AFHS1560 GBHS1092
Flywheel & Starter Ring 73 Dipstick & Filler Tube 99

CDHS1103 GBHS1093
Flywheel Housing 75 Oil Pump 101

CDHS1102 GBHS1082
Starter Motor 77 Oil Pump 103

E1BFF GBHS1081
Starter Motor 79 Pipework & Connections 105

E1AFF HBHS1032
Fan Drive 81 Breather 107

F1BFF H1AFF
Fan Drive 83 Oil Cooler 109

F1AFF JBHS1153
Fan 85 Oil Cooler Connections 111

F1CFF JBHS1153
Fan 87 Coolant Pipes & Connections 113

F1DFF JBHS1153
Page 6
Engine Breakdown
Oil Filter 115 Feed Pipes 141

JBHD0397 SBHD0158
Oil Filter 117 Leak-Off Pipes 143

JBHD0397 SBHD0158
Oil Filter 119 Leak-Off Pipes 145

JBHD0397 SBHD0158
Front End Drive Input 121 Air Duct 147

KBHS1053 SBHD0162
Water Pump 123 Turbocharger 149

LBHD0089 SBHD0161
Water Pump 125 Turbocharger 151

LBHD0090 SBHD0161
Water Pump 127 Pipework & Connections 153

LBHD0090 T1DFF
Alternator 129 Air Filter Assembly 155

N1BFF T1AFF
Alternator Bracket & Fixings 131 Air Filter Assembly 157

N1BFF T1CFF
Pulleys 133 Air Filter Assembly 159

N1BFF T1CFF
Alternator Bracket & Fixings 135 Pipework & Connections 161

N1AFF T1CFF
Heatshield 137 Air Filter Assembly 163

SBHD0159 T1EFF
Feed Pipes 139 Air Filter Assembly 165

SBHD0158 T1JFF
Page 7
Engine Breakdown
Pipework & Connections 167 Fuel Filter 193

T1GFF VBHS1096
Air Filter Assembly 169 Low Pressure Fuel Pipe Clips 195
T1HFF V1AFF
Pipework & Connections 171 Engine Lifting Eyes 197

T1HFF XBHS1032
Air Inlet 173 Engine Lifting Eyes 199

TBHS1049 XBHS1033
Pipework & Connections 175 Protection Switch 201

T1FFF Z1AFF
Exhaust Manifold 177 Protection Switch 203

UBHS1036 Z1BFF
Exhaust Connection 179 Radiator & Guards 205

U1AFF Z1ZFF
Exhaust Connection 181 Radiator & Guards 207

U1BFF Z1ZFF
Pipework & Connections 183 Radiator & Cowling 209

VBHD0132 Z1CFF

VBHD0132 Z1CFF
Pipework & Connections 187 Pipework & Connections 213

VBHD0132 Z1CFF

VBHD0132 Z1EFF
Filter Head Assembly 191 Pipework & Connections 217

VBHS1096 Z1GFF
Page 8
Engine Breakdown
Radiator & Cowling 219 Switches 235

Z1KFF ZNHD0200
Radiator & Cowling 221 Switches 237

Z2NFF ZNHD0200
Pipework & Connections 223 Switches 239

Z2PFF ZNHD0200
Engine Mounts 225 Switches 241

ZCHS1057 ZNHD0200
Wiring Looms 227 Wiring Looms 243

Z1DFF ZNHS1038
Wiring Looms 229 Switches 245

Z1HFF ZNHS1047
Wiring Looms 231 Top Service Kit 247

Z1MFF SACS1656
Wiring Looms 233 Bottom Service Kit 249

ZNHD0073 SGBS1657
Page 9
Engine Breakdown
Page 10
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 11
Cylinder Block & Liners Plate A
ACHS1198
8
10
Page 12
ACHS1198
Item Part No. References Qty. Description Notes
1 CH11924 B 12/10/2008 1 CYLINDER BLOCK ASSEMBLY

2 F CH11924 1 CYLINDER BLOCK
3 CH11922 6 CYLINDER LINER
4 CH11654 6 SEAL - OIL
7 CH10673 6 BAND
8 F CH11924 1 BEARING CAP
9 CH10679 14 BOLT
10 CH10672 14 WASHER
Page 13
ACHS1198
7
9
Page 14
ACHS1198
1 CH12744 A 13/10/2008 1 CYLINDER BLOCK ASSEMBLY

2 F CH12744 1 CYLINDER BLOCK
3 CH12738 6 LINER - PRESS FIT
4 CH10673 6 BAND
7 F CH12744 1 BEARING CAP
8 CH10679 14 BOLT
9 CH10672 14 WASHER
Page 15
Cylinder Block & Liners Plate B
ACHS1198
11 10
14
13
12
Page 16
Cylinder Block & Liners Plate B
ACHS1198
1 CH11398 1 SPACER
2 F KRP1529 1 GASKET
3 F KRP1529 1 SEAL
4 CH10661 1 DOWEL
5 CH10656 1 DOWEL
6 CH10659 1 DOWEL
7 CH10660 1 SEAL - O RING (A)
8 CH10221 5 PLUG
9 CH10568 2 PLUG
10 CH10664 1 PLUG
11 CH10667 1 SEAL - O RING
12 CH10658 2 DOWEL
13 CH10666 2 PLUG
History
a.
CH10663 1 PLUG
Footnotes
(A) ALSO INCLUDED IN KRP1529
Page 17
Cylinder Block & Liners Plate C
ACHS1198
2
1
4
3
Page 18
Cylinder Block & Liners Plate C
ACHS1198
1 CH11867 1 PLUG
3 CH11375 1 PLUG
Page 19
Cylinder Block Cover Plate A
ACHS1167
2
5
4
1
Page 20
Cylinder Block Cover Plate A
ACHS1167
1 KRP1532 1 COVER KIT
Page 21
Cylinder Block Cover Plate B
ACHS1167
1
4
3
Page 22
Cylinder Block Cover Plate B
ACHS1167
1 CH11552 1 BLANKING COVER

2 CH10310 1 GASKET - BLANKING PLATE
3 CH11554 3 BOLT
4 CH10100 3 WASHER
Page 23
Cylinder Block, Liners & Main Bearing Kit Plate A
ACHD0413
4
3
2
1
Page 24
Cylinder Block, Liners & Main Bearing Kit Plate A
ACHD0413
1 CH10287 6 PLUG
3 CH10287 3 PLUG
5 CH11376 2 PLUG
Page 25
Cylinder Head Assembly Plate A
ACHD0412
7
6
9 5
4
3
2
1
Page 26
ACHD0412
1 CH11375 1 PLUG
3 CH10287 1 PLUG
5 CH11928 4 PLUG
6 1 PLUG
9 1 CYLINDER HEAD
Page 27
ACHS1195
13
12
11
10
9
8
7
18
19
14
3
20
15
5
21 16
4
17
Page 28
ACHS1195
1 CH11399 1 CYLINDER HEAD ASSEMBLY

2 F CH11399 1 CYLINDER HEAD
3 CH10731 12 VALVE SEAT INSERT
4 CH11021 12 INTAKE VALVE
5 CH10732 12 VALVE SEAT INSERT
6 CH11022 12 EXHAUST VALVE
7 CH10724 24 VALVE GUIDE
8 CH10716 24 WASHER
9 CH11486 24 SEAL - VALVE STEM
10 CH11487 24 VALVE SPRING OUTER
11 CH11489 24 VALVE SPRING INNER
12 CH10715 24 SEAT
13 CH10019 48 VALVE COLLET
14 CH11311 6 SLEEVE
18 CH10032 17 PLUG
19 CH10258 3 PLUG
20 CH11228 7 CAMSHAFT BUSH
21 CH10722 20 PLUG
Page 29
Cylinder Head Assembly Plate B
ACHS1195
Page 30
Cylinder Head Assembly Plate B
ACHS1195
1 F KRP1529 1 GASKET - CYLINDER HEAD

2 CH10712 16 BOLT
3 CH10711 16 WASHER
4 CH10713 10 BOLT
5 CH10711 10 WASHER
Page 31
Cylinder Head Assembly Plate C
ACHS1195
Page 32
Cylinder Head Assembly Plate C
ACHS1195
1 CH10703 24 SEAL (A)

2 CH10660 1 SEAL - O RING (A)
Footnotes
(A) ALSO INCLUDED IN KRP1529
Page 33
Crankshaft Plate A
ACHD1004
Page 34
Crankshaft Plate A
ACHD1004
1 CH11521 1 CRANKSHAFT ASSEMBLY

2 F CH11521 1 CRANKSHAFT
3 CH11687 1 CRANKSHAFT GEAR
4 CH10653 1 DOWEL
5 CH10652 1 PIN
6 CH11379 1 SEAL - FRONT END OIL
7 KRP3122 R a. 1 MAIN BEARING KIT
8 KRP3206 1 THRUST WASHER KIT
Service Options
7 KRP3116/025 J (-)0.025" 1 MAIN BEARING KIT - U/S
7 KRP3116/050 J (-)0.050" 1 MAIN BEARING KIT - U/S
7 KRP3117/025 J (+)0.025" 1 MAIN BEARING KIT - U/S
7 KRP3117/050 J (+)0.050" 1 MAIN BEARING KIT - U/S
History
a.
7 KRP3118 1 MAIN BEARING KIT
Page 35
Cylinder Head Cover Plate A
ACHD0406
3
2
Page 36
Cylinder Head Cover Plate A
ACHD0406
1 CH11512 1 CYL HEAD COVER ASSY

2 CH11353 1 SEAL - ROCKER BOX COVER
3 CH10955 15 FASTENER
Page 37
Camshaft Plate A
ACHS1196
Page 38
Camshaft Plate A
ACHS1196
1 CH11520 1 CAMSHAFT
3 CH10588 1 END COVER
4 CH10589 3 SCREW METRIC
Page 39
Timing Gear & Camshaft Plate A
ACHS1194
2
3
1
9 6
Page 40
Timing Gear & Camshaft Plate A
ACHS1194
1 CH10963 1 IDLER GEAR

2 CH10876 1 STUB
3 CH10611 5 BOLT
4 CH10619 1 THRUST PLATE
5 CH10621 4 BOLT
6 CH10622 1 OIL PUMP GEAR
7 CH10005 1 WOODRUFF KEY
8 CH10609 1 BOLT
9 CH10610 1 WASHER
Page 41
Timing Gear & Camshaft Plate B
ACHS1194
12
11 13
10
8
2
1
3
5
4
6
Page 42
Timing Gear & Camshaft Plate B
ACHS1194
1 CH10910 1 CAMSHAFT GEAR

2 F CH10910 1 CAMSHAFT GEAR
3 F CH10910 8 ROLLER
4 F CH10910 2 RETAINING PLATE
5 CH10641 1 DOWEL
6 CH10639 16 BOLT
7 CH10616 6 BOLT
9 CH10618 3 BOLT
10 CH10625 1 GASKET
13 CH10627 1 ADAPTOR
Page 43
Timing Gear & Camshaft Plate C
ACHS1194
6
5
7
8
2
1
3
4
Page 44
Timing Gear & Camshaft Plate C
ACHS1194

2 CH10623 1 STUB
4 CH10621 3 BOLT
5 CH10609 1 BOLT
6 CH10615 1 WASHER
7 CH10615 5 WASHER
8 CH10290 5 NUT
Page 45
Timing Gear & Camshaft Plate D
ACHS1194
6
5
2
4
3
7 1
8
Page 46
Timing Gear & Camshaft Plate D
ACHS1194

2 CH10624 1 STUB
3 CH10290 5 NUT
4 CH10615 5 WASHER
5 CH10609 1 BOLT
6 CH10615 1 WASHER
8 CH10621 3 BOLT
Page 47
Rocker Shaft Assembly Plate A
ACHS1173
13
10
3
8 5
6
9
7
11
12
Page 48
Rocker Shaft Assembly Plate A
ACHS1173
1 CH12695 3 ROCKER SHAFT

2 CH11165 12 ROCKER ARM ASSEMBLY
3 CH12701 12 SCREW
4 CH12697 12 NUT
6 CH12702 12 PIVOT
7 CH10680 12 BRIDGE
8 CH12698 6 ROCKER ARM ASSEMBLY
9 CH11076 6 SCREW
10 CH11077 6 NUT
12 CH11078 6 BUTTON
13 CH10566 4 BOLT
Page 49
Fuel Pump Drive Plate A
ACHS1170
2
5
6
10
1
11
8
7
Page 50
Fuel Pump Drive Plate A
ACHS1170
1 CH10594 1 ADAPTOR
2 CH10581 1 SNAP RING
3 CH10004 2 BALL BEARING
4 CH10592 1 FUEL INJECTION PUMP GEAR
5 CH10583 3 BOLT
6 CH10593 3 WASHER
7 CH10550 3 BOLT
8 CH10255 4 WASHER
10 CH10798 1 NUT
11 CH12764 1 STUD
History
a.
CH10567 1 BOLT
Page 51
Pistons & Rings Plate A
ADHD0055
2 1
Page 52
Pistons & Rings Plate A
ADHD0055
1 KRP3020 A 01/01/2007 6 PISTON KIT

2 F KRP3020 1 PISTON
3 CH11503 1 GUDGEON PIN
4 CH11508 2 CIRCLIP
5 KRP3021 6 PISTON RING KIT
6 F KRP3021 1 PISTON RING
8 F KRP3021 1 PISTON RING
Page 53
Connecting Rods & Big End Bearings Plate A
ADHD0055
Page 54
Connecting Rods & Big End Bearings Plate A
ADHD0055
1 CH11507 6 CON ROD ASSEMBLY

2 F CH11507 1 CON ROD
3 F CH11507 1 SMALL END BUSH
4 CH11684 4 CON ROD BOLT
5 CH11494 2 PIN
6 KRP3022 1 BIG END BEARING KIT
Page 55
Piston Cooling Jets Plate A
ADHD0055
Page 56
Piston Cooling Jets Plate A
ADHD0055
1 CH12344 6 PISTON COOLING JET

2 CH11468 6 BOLT
Page 57
Timing Case Plate A
AEHS1071
9
8
5
4
6 1
Page 58
Timing Case Plate A
AEHS1071
1 CH11667 1 TIMING GEAR CASE

2 CH10829 1 GASKET - TIMING CASE
3 CH10953 10 STUD
4 CH10815 8 BOLT
5 CH10255 R a. 8 WASHER
6 CH10791 9 BOLT
7 CH10832 1 SUPPORT BRACKET
8 CH11895 R a. 2 BOLT
9 CH10615 2 WASHER
History
a.
5 CH10541 8 WASHER
8 CH10537 2 BOLT
Page 59
Timing Cover Plate A
AEHD0070
3
1
Page 60
Timing Cover Plate A
AEHD0070
1 CH11848 1 TIMING COVER

2 F CH11848 1 TIMINGGEAR COVER
3 CH11352 1 SEAL
4 CH10946 14 SCREW
Page 61
Timing Case Plate A
AEHS1070
2
3
Page 62
Timing Case Plate A
AEHS1070
1 CH10952 2 STUD
2 CH10099 2 WASHER
3 CH10564 2 NUT
Page 63
Lift Pump Plate A
AFHD0269
Page 64
Lift Pump Plate A
AFHD0269
1 KRP1679 1 LIFT PUMP

2 F KRP1679 1 LIFT PUMP
4 CH10582 2 BOLT
Page 65
Control Unit Plate A
AFHD0268
1
3
11
8
10
9
Page 66
Control Unit Plate A
AFHD0268
1 R/CH12104 1 ENGINE CONTROL MODULE

2 CH10578 4 STUD
3 CH10272 8 VIBRATION MOUNT
4 CH10108 4 SPACER
5 CH10279 8 WASHER
6 CH10576 1 SUPPORT
7 CH10577 1 SUPPORT
8 CH11932 2 BRACKET
9 CH11931 2 UNC BOLT
10 CH11933 2 PLAIN WASHER
11 CH10277 2 WASHER
Page 67
Atomisers Plate A
AFHD0272
4
2
Page 68
Atomisers Plate A
AFHD0272
1 CH12071 R a. 6 INJECTOR
2 KRP1643 1 SEAL KIT
3 F KRP1643 1 SEAL - INJECTOR
6 CH10790 6 CLAMP
7 CH10791 6 BOLT
8 CH10792 6 SPACER
History
a.
1 CH12341 6 INJECTOR
Page 69
Wiring Harness Plate A
AFHS1560
8
9
6
3
4
Page 70
Wiring Harness Plate A
AFHS1560
1 CH10974 1 INJECTOR HARNESS

2 CH10195 6 CAP
3 CH10977 1 MOUNTING BRACKET
4 CH10938 3 BOLT
5 CH10099 3 WASHER
6 CH10827 5 CABLE TIE
7 CH10566 12 BOLT
8 CH10160 2 BOLT
9 CH10303 2 WASHER
Page 71
Flywheel & Starter Ring Plate A
CDHS1103
1 4
5
Page 72
Flywheel & Starter Ring Plate A
CDHS1103
1 CH11591 1 FLYWHEEL ASSEMBLY

2 F CH11591 1 FLYWHEEL
3 CH11551 1 STARTER RING GEAR
4 CH11590 12 BOLT
5 CH11589 12 WASHER
Page 73
Flywheel Housing Plate A
CDHS1102
17
18
15
13
16
14
6
5
8
7
11
12
19
9
2 10
Page 74
Flywheel Housing Plate A
CDHS1102
1 CH12371 1 FLYWHEEL HOUSING

2 CH11304 1 SEAL - REAR END OIL
3 CH12062 1 SEAL
4 CH12063 1 SEAL
5 CH10539 1 BLANKING COVER
6 CH10540 1 GASKET
7 CH10538 1 BOLT
8 CH10541 2 WASHER
9 CH10537 1 BOLT
10 CH10262 2 PLUG
11 CH11587 9 BOLT
12 CH10099 9 WASHER
13 CH10939 1 DRAIN PLUG
14 CH10940 1 GASKET
15 CH11585 8 BOLT
16 CH10541 8 WASHER
17 CH11586 7 BOLT
18 CH10541 7 WASHER
19 CH11588 1 PLUG
Page 75
Starter Motor Plate A
E1BFF
Page 76
E1BFF
1 CH11441 M 1 STARTER MOTOR
Page 77
E1AFF
1
2
Page 78
E1AFF
1 CH10237 3 BOLT
2 0920007 1 WASHER
Page 79
Fan Drive Plate A
F1BFF
Page 80
Fan Drive Plate A
F1BFF
1 CH11186 1 BELT
Page 81
Fan Drive Plate A
F1AFF
1
18
17
3
16
15
14
4
5
6
7
8
13
9
12
10
11
Page 82
Fan Drive Plate A
F1AFF
1 CH11024 R a. 1 TENSIONER ARM

2 F CH11024 1 HOUSING
3 CV17729 1 SHAFT
4 CV17731 1 WASHER
5 CV5324 1 NUT
7 CV17765 1 SLEEVE
8 CV17732 1 TENSIONER PULLEY
10 2722A022 1 CIRCLIP
11 2721351 1 CIRCLIP
12 CV19793 1 BOLT
13 2131A012 1 WASHER
14 2131A012 1 WASHER
15 2318A210 1 NUT
16 2318A210 1 NUT
17 CH10813 4 BOLT
18 ST15903 4 WASHER
History
a.
1 CH11024 1 TENSIONER ARM
2318A210 2 NUT
2131A012 2 WASHER
CH11444 2 BALL BEARING
Page 83
Fan Plate A
F1CFF
3
2
1
Page 84
Fan Plate A
F1CFF
1 CH11026 1 FAN ADAPTOR

2 ST43552 6 BOLT
3 CH10255 6 WASHER
Page 85
Fan Plate A
F1DFF
Page 86
Fan Plate A
F1DFF
1 CH11691 1 FAN
Page 87
Fan Drive Plate A
F1FFF
4
2
7
8
16
9
10 5
11 6
12
13
1
14
19
17
15
18
Page 88
Fan Drive Plate A
F1FFF
1 CH12385 1 FANDRIVE (A)

2 CH12391 1 SHAFT
3 F CH12385 1 FAN DRIVE HOUSING
4 CH12376 1 RELIEF VALVE
5 CH12388 1 FAN DRIVE PULLEY
6 CH12374 1 BALL
7 CH12378 1 SEAL
8 CH12379 1 SPACER
10 CH12383 1 SPACER
13 CH12380 1 WASHER
14 CH12377 2 BOLT
15 CH12390 1 ADAPTOR
16 CH10585 6 BOLT
17 CH10220 1 PLUG
18 CH12433 1 RING
19 2315C066 6 SCREW
Footnotes
(A) CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING
Page 89
Fan Drive Plate A
F1LFF
Page 90
Fan Drive Plate A
F1LFF
1 CH12433 1 RING
2 2315C066 6 SCREW
Page 91
Sump Plate A
GBHD1002
12
13
8 2
5
11
9
1
22
7
15 6 21
20
14 17
16 1819
Page 92
Sump Plate A
GBHD1002
1 CH11569 1 SUMP
2 CH11904 1 GASKET - SUMP
3 CH11904 1 GASKET - SUMP
4 CH11570 1 PLATE
5 CH10259 3 PLUG
6 CH11571 1 DRAIN PLUG
8 CH10748 40 BOLT
9 CH10282 1 PLUG
12 CH10567 2 BOLT
13 CH10567 3 BOLT
14 CH10786 1 OIL PIPE
16 CH10550 2 BOLT
17 CH10855 1 SUPPORT BRACKET
18 CH10785 2 LOCKNUT
19 CH10615 2 WASHER
20 CH11645 1 BOLT
21 CH11903 1 PIPE - OIL SUCTION
Page 93
Dipstick & Filler Tube Plate A
GBHS1092
3
2
Page 94
GBHS1092
1 CH10980 1 DIPSTICK ASSEMBLY

2 CH10794 1 BOLT
3 CH10541 1 WASHER
Page 95
Dipstick & Filler Tube Plate B
GBHS1092
Page 96
Dipstick & Filler Tube Plate B
GBHS1092
1 CH10795 3 PLUG
Page 97
GBHS1093
1
2
4
3
Page 98
GBHS1093
1 CH11599 1 OIL FILLER TUBE

2 CH11103 1 OIL FILLER CAP
3 CH10567 2 BOLT
4 CH10541 2 WASHER
Page 99
Oil Pump Plate A
GBHS1082
10
9
11
8
5
12
6
7
13
Page 100
Oil Pump Plate A
GBHS1082
1 CH10860 1 OIL PUMP

2 F CH10860 1 PUMP BODY
3 CH10746 2 BUSH
4 CH10747 2 DOWEL
5 CH10861 1 END COVER
6 CH10862 1 SHAFT
7 CH10863 1 DRIVE SHAFT
8 CH10748 4 BOLT
9 CH10736 1 RETAINER
10 CH10735 2 BOLT
11 CH10541 2 WASHER
12 CH10737 1 SPRING
13 CH10738 1 PLUNGER
Page 101
Oil Pump Plate A
GBHS1081
Page 102
Oil Pump Plate A
GBHS1081
1 CH10585 2 BOLT
2 CH10586 1 BOLT
3 CH10541 3 WASHER
Page 103
Pipework & Connections Plate A
HBHS1032
3
2
Page 104
HBHS1032
1 CH10850 2 CLIP
2 CH10794 1 BOLT
3 CH10541 1 WASHER
Page 105
Breather Plate A
H1AFF
2
1
Page 106
Breather Plate A
H1AFF
1 CH10962 1 PIPE - BREATHER

2 ST46408 1 CLIP
Page 107
Oil Cooler Plate A
JBHS1153
4
1
5
Page 108
Oil Cooler Plate A
JBHS1153
1 CH11631 1 OIL COOLER

2 F CH11631 1 HOUSING
3 F CH11631 1 END COVER
4 F CH11631 1 TUBESTACK
5 F CH11631 1 PLUG
Page 109
Oil Cooler Connections Plate A
JBHS1153
15 11
10 9
6 2
12
14 3
13 1
7 4
5
Page 110
Oil Cooler Connections Plate A
JBHS1153
1 CH10769 1 WATER PIPE

2 CH10757 1 SEAL
3 CH10537 2 BOLT
4 CH10260 1 PLUG
5 CH10220 1 PLUG
6 CH10220 1 PLUG
10 CH10220 4 PLUG
11 CH10260 5 PLUG
12 CH10567 4 BOLT
13 CH10259 1 PLUG
14 CH10263 1 PLUG
15 CH10579 1 GASKET
Page 111
Coolant Pipes & Connections Plate A
JBHS1153
7
18
3
9
10
2
4
1
5 11
12
13
6
14
17
15
20
19
16
Page 112
Coolant Pipes & Connections Plate A
JBHS1153
1 KRP1645 1 THERMOSTAT KIT

2 CH11620 2 THERMOSTAT
4 CH10770 1 SEAL - THERMOSTAT HOUSING
5 CH10056 2 SEAL - THERMOSTAT HOUSING
7 CH11224 1 HOUSING
8 CH10260 2 PLUG
9 CH10765 1 THERMOSTAT HOUSING
10 CH10751 1 BOLT
11 CH10753 1 BOLT
12 CH10260 1 PLUG
13 CH10751 1 BOLT
14 CH10752 1 PIPE
15 CH11618 1 COVER
16 CH10537 5 BOLT
19 CH11622 3 PLUG
Page 113
Oil Filter Plate A
JBHD0397
5
7
Page 114
Oil Filter Plate A
JBHD0397
1 CH10929 1 OIL FILTER

2 F CH10929 1 OIL FILTER
3 CH12010 1 SEAL
5 KRP1570 1 FILTER HOUSING
6 F KRP1570 1 FILTER HOUSING
8 CH10284 1 PLUG
Page 115
Oil Filter Plate A
JBHD0397
4
14
5
6 15
7 10
11
8
12
9 13
Page 116
Oil Filter Plate A
JBHD0397
1 CH11579 1 OIL FILTER HEAD

2 F CH11579 1 OIL FILTER HEAD
3 CH10818 1 OIL FILTER HEAD
5 CH10567 4 BOLT
6 CH10541 4 WASHER
8 CH10888 1 ADAPTOR
9 CH10262 1 PLUG
10 CH10513 2 RELIEF VALVE
11 CH10819 2 SPRING
13 CH10291 2 PLUG
15 CH10284 1 PLUG
Page 117
Oil Filter Plate B
JBHD0397
8
7
Page 118
Oil Filter Plate B
JBHD0397

2 CH10567 2 BOLT
3 CH10541 2 WASHER
4 CH10814 2 BOLT
5 CH10541 2 WASHER
7 CH10815 4 BOLT
8 CH10541 4 WASHER
Page 119
Front End Drive Input Plate A
KBHS1053
3
1
2
Page 120
Front End Drive Input Plate A
KBHS1053
1 CH11648 1 CRANKSHAFT PULLEY

2 CH10809 6 BOLT
3 CH11651 6 WASHER
4 CH11646 1 DAMPER
5 CH11647 1 ADAPTOR
6 CH11652 12 BOLT
7 CH11650 12 WASHER
Page 121
Water Pump Plate A
LBHD0089
Page 122
Water Pump Plate A
LBHD0089
1 CH11895 1 BOLT
Page 123
Water Pump Plate A
B U18531S LBHD0090
2
1
12
11
10 9
8
6
13
3
5
4
Page 124
Water Pump Plate A
B U18531S LBHD0090
1 KRP1678 1 WATER PUMP KIT

2 F KRP1678 1 WATER PUMP
3 F KRP1678 1 WATER PUMP HOUSING
4 CH11634 1 STRAINER
5 CH11545 1 PLUG
6 CH10559 1 RETAINING PLATE
7 CH11544 1 WATER PUMP GEAR
8 CH10557 1 BOLT
9 CH11943 1 IMPELLER
10 CH11941 1 SEAL - WATER PUMP
11 CH11942 1 SHAFT
12 CH10558 1 ROLLER BEARING
Page 125
Water Pump Plate A
LBHD0090
11
12
10
7
8
13
3
5
4
Page 126
Water Pump Plate A
LBHD0090
1 KRP1715 1 WATER PUMP KIT

2 F KRP1715 1 WATER PUMP
3 F KRP1715 1 WATER PUMP HOUSING
4 CH12680 1 STRAINER
5 CH11545 1 PLUG
6 CH10559 1 RETAINING PLATE
7 CH11544 1 WATER PUMP GEAR
8 CH10557 4 BOLT
9 CH11943 1 IMPELLER
10 CH11942 1 SHAFT
11 CH10558 1 ROLLER BEARING
12 CH10554 1 SEAL - WATER PUMP
Page 127
Alternator Plate A
N1BFF
Page 128
Alternator Plate A
N1BFF
1 CH11087 1 ALTERNATOR
Page 129
Alternator Bracket & Fixings Plate A
N1BFF
6
5
Page 130
N1BFF
1 ST29802 1 SETSCREW
2 OE49437 1 SPACER
3 UF1676 1 BOLT
4 CH11035 1 SPACER
5 ST15905 2 WASHER
6 UF4357 1 NUT
Page 131
Pulleys Plate A
N1BFF
Page 132
Pulleys Plate A
N1BFF
1 CH11036 1 ALTERNATOR PULLEY

2 CH11037 1 BELT
Page 133
N1AFF
Page 134
N1AFF
1 CH11034 1 ADJUSTING LINK

2 ST29054 1 CAPSCREW
3 ST15905 1 WASHER
Page 135
Heatshield Plate A
SBHD0159
3
2
Page 136
Heatshield Plate A
SBHD0159
1 CH11593 1 HEATSHIELD
2 CH11895 3 BOLT
3 CH10255 3 WASHER
4 CH11896 3 SPACER
Page 137
Feed Pipes Plate A
SBHD0158
10 2
5
4
7
6
Page 138
Feed Pipes Plate A
SBHD0158
1 CH11628 1 PIPE - TURBO OIL FEED

2 CH11564 1 ADAPTOR
4 CH11566 1 CLIP
5 CH11896 1 SPACER
6 CH10815 1 BOLT
7 CH10255 1 WASHER
8 CH10806 1 CONNECTOR
Page 139
Feed Pipes Plate B
SBHD0158
2
5
4
Page 140
Feed Pipes Plate B
SBHD0158
1 CH11625 1 PIPE - TURBO OIL FEED

2 CH11563 1 PIPE CLIP
3 CH10776 1 SPACER
4 CH10538 1 BOLT
5 CH10255 1 WASHER
Page 141
Leak-Off Pipes Plate B
SBHD0158
Page 142
SBHD0158
1 CH11626 1 PIPE - TURBO OIL DRAIN

2 CH11561 1 GASKET
4 CH10609 1 BOLT
5 CH10538 1 BOLT
Page 143
SBHD0158
4
5
6 7
Page 144
SBHD0158
1 CH11627 1 PIPE - TURBO OIL DRAIN

2 CH11561 1 GASKET
3 CH11565 2 BOLT
4 CH10585 2 BOLT
5 CH10277 2 WASHER
6 CH11624 1 ELBOW
Page 145
Air Duct Plate A
SBHD0162
2
1
Page 146
Air Duct Plate A
SBHD0162
1 CH11636 1 EXHAUST ELBOW

2 CH11635 2 COUPLING
3 CH10568 2 PLUG
5 CH11577 1 SUPPORT
6 CH11576 1 COVER
7 CH10579 1 GASKET
8 CH10585 10 BOLT
9 CH10791 2 BOLT
Page 147
Turbocharger Plate A
SBHD0161
Page 148
Turbocharger Plate A
SBHD0161
1 CH11707 1 TURBOCHARGER
2 CH11761 1 GASKET - TURBOCHARGER
3 CH10733 4 BOLT
4 CH10734 4 LOCKNUT
Page 149
Turbocharger Plate B
SBHD0161
Page 150
Turbocharger Plate B
SBHD0161
1 CH11706 1 TURBOCHARGER
3 CH10733 4 BOLT
4 CH10734 4 LOCKNUT
Page 151
T1DFF
4
2 8
Page 152
T1DFF
1 CH11365 1 INTAKE MANIFOLD DUCT

2 CH11383 1 HOSE
3 CH11386 1 HOSE
4 525/37 1 HOSE CLIP
5 525/34M 1 HOSE CLIP
6 819/489 1 CLAMP
7 CH11363 1 BRACKET
8 CH11364 1 BRACKET
Page 153
Air Filter Assembly Plate A
T1AFF
2
3
Page 154
T1AFF

2 2234215 4 UNC BOLT
3 0920004 4 WASHER
Page 155
T1CFF
Page 156
T1CFF
1 CH11038 1 AIR FILTER ASSEMBLY

2 F CH11038 1 AIR FILTER BODY
3 SEV551F/4 1 MAIN AIR FILTER
4 CH11287 1 COVER
5 CV4178 1 VALVE
6 CV10891 1 CAP
Page 157
Air Filter Assembly Plate B
T1CFF
2 1
Page 158
Air Filter Assembly Plate B
T1CFF
1 CH11221 1 BAND
2 2315A381 2 METRIC BOLT
3 2318D010 2 METRIC NUT
4 CV5479 1 INDICATOR
Page 159
T1CFF
Page 160
T1CFF
1 CH11362 1 PIPE - AIR

3 525/62 2 HOSE CLIP
Page 161
T1EFF
Page 162
T1EFF
1 CH11142 1 CAP
Page 163
T1JFF
7
6
5
Page 164
T1JFF
1 CH11400 1 AIR FILTER ASSEMBLY

2 F CH11400 1 AIR FILTER
3 CH11396 1 AIR FILTER ELEMENT
4 CV4178 1 VALVE
5 CH11898 1 WING NUT
6 CH11899 1 WASHER
7 CH11914 1 CLIP
8 CH11401 1 SAFETY AIR FILTER (A)
Footnotes
(A) OPTION ONLY
Page 165
T1GFF
Page 166
T1GFF

2 2234040 4 BOLT
3 0920004 4 WASHER
Page 167
T1HFF
2
3
Page 168
T1HFF
1 CH11412 1 BAND
2 ST29003 4 BOLT
3 0920004 4 WASHER
4 CV5479 1 INDICATOR
Page 169
T1HFF
1 4
Page 170
T1HFF
1 CH11380 1 PIPE - AIR

2 CH11385 1 HOSE
3 CH11387 2 HOSE CLIP
Page 171
Air Inlet Plate A
TBHS1049
5
4
Page 172
Air Inlet Plate A
TBHS1049
1 CH10343 1 INLET ELBOW

3 CH10262 1 PLUG
4 CH10567 4 BOLT
5 CH10541 4 WASHER
Page 173
T1FFF
2
4
Page 174
T1FFF
1 CH11363 1 BRACKET
2 CH11364 1 BRACKET
3 ST29003 4 BOLT
4 ST15903 4 WASHER
Page 175
Exhaust Manifold Plate A
UBHS1036
6
2
Page 176
Exhaust Manifold Plate A
UBHS1036
1 CH11556 1 EXHAUST MANIFOLD

2 CH11557 1 EXHAUST MANIFOLD
3 CH11555 12 SPACER
4 CH10775 12 STUD
5 CH10734 12 LOCKNUT
6 CH12340 6 SLEEVE
Page 177
Exhaust Connection Plate A
U1AFF
Page 178
U1AFF
1 CH11442 1 EXHAUST FLANGE

2 CH11917 1 GASKET - EXHAUST OUTLET
Page 179
U1BFF
Page 180
U1BFF
Page 181
VBHD0132
6
5
3
2
Page 182
VBHD0132
1 CH11002 1 PIPE - FUEL

2 CH10893 R a. 2 CONNECTION
3 CH10230 R a. 2 SEAL - O RING
4 CH11001 1 PIPE - FUEL
5 CH10841 2 CONNECTION
History
a.
Page 183
Pipework & Connections Plate B
VBHD0132
6
5
Page 184
Pipework & Connections Plate B
VBHD0132
1 CH12348 1 HOSE
5 CH11897 2 BOLT
6 CH10255 2 WASHER
Page 185
Pipework & Connections Plate C
VBHD0132
7
9
2 8
1
Page 186
Pipework & Connections Plate C
VBHD0132
1 CH12347 1 HOSE
2 CH12349 1 ELBOW
8 CH11897 1 BOLT
9 CH10255 1 WASHER
Page 187
Pipework & Connections Plate D
VBHD0132
4
3 5
7
6
Page 188
Pipework & Connections Plate D
VBHD0132
1 CH11135 1 BRACKET
3 CH10537 1 BOLT
4 CH10541 2 WASHER
5 CH10290 1 NUT
6 CH10797 1 BOLT
7 CH10100 1 WASHER
Page 189
Filter Head Assembly Plate A
VBHS1096
12
10
11
13
1 9 8
14
15
21
5
4
7
6
18
17
16
20
19
Page 190
Filter Head Assembly Plate A
VBHS1096
1 CH12434 1 FUEL FILTER HEAD

2 CH10609 1 BOLT
3 CH10255 1 WASHER
4 CH10286 1 PLUG
6 CH10287 1 PLUG
8 CH10439 1 PRIMING PUMP
9 CH10008 1 GASKET
10 CH10557 1 BOLT
11 CH10277 1 WASHER
12 CH10848 1 BOLT
13 CH10086 1 WASHER
14 CH10836 1 VALVE
16 CH12017 R a. 1 NON RETURN VALVE
18 CH10838 1 SEALING RING
19 F CH12017 1 VALVE
21 CH11410 1 PLUG
History
a.
16 CH12017 1 NON RETURN VALVE
CH10131 1 SEAL - O RING
Page 191
Fuel Filter Plate A
VBHS1096
10
8
3
9
1
12
5
11
13
4
14
6
Page 192
Fuel Filter Plate A
VBHS1096
1 CH10930 1 PRE-FUEL FILTER

2 F CH10930 1 FUEL FILTER ELEMENT
3 CH12010 1 SEAL
4 CH11094 1 FILTER HOUSING
5 F CH11094 1 FILTER HOUSING
7 CH10284 1 PLUG
8 CH10931 1 FUEL FILTER
9 F CH10931 1 FUEL FILTER ELEMENT
10 CH12010 1 SEAL
11 CH11096 1 FUEL FILTER HOUSING
12 F CH11096 1 FILTER HOUSING
14 CH10284 1 PLUG
Page 193
Low Pressure Fuel Pipe Clips Plate A
V1AFF
3
2
Page 194
Low Pressure Fuel Pipe Clips Plate A
V1AFF

2 0748523 1 SCREW
3 0920004 2 WASHER
Page 195
Engine Lifting Eyes Plate A
XBHS1032
4 2
3
Page 196
XBHS1032
1 KRP1525 1 LIFTING EYE KIT

2 F KRP1525 1 LIFTING EYE
3 CH10537 8 BOLT
4 CH10541 8 WASHER
Page 197
XBHS1033
2
4
3
Page 198
XBHS1033
1 KRP1526 1 LIFTING EYE KIT

2 F KRP1526 1 LIFTING EYE
3 CH10570 4 BOLT
4 CH10099 4 WASHER
Page 199
Protection Switch Plate A
Z1AFF
Page 200
Z1AFF
1 CV18338/5 1 TEMPERATURE SENSOR

2 OE51375 1 ADAPTOR
Page 201
Z1BFF
Page 202
Z1BFF
1 CV18339/2 1 OIL PRESSURE SENDER (A)

2 CH11138 1 ADAPTOR
Footnotes
(A) OIL PRESSURE SWITCH
Page 203
Radiator & Guards Plate A
Z1ZFF
Page 204
Z1ZFF
1 CH11451 1 RADIATOR
2 OD21657 M 1 HEADER TANK (A)
3 OD21658 N 1 HEADER TANK (A)
4 Y06/00017 1 RADIATOR CAP (A)
Footnotes
(A) NOT ILLUSTRATED
Page 205
Z1ZFF
Page 206
Z1ZFF
1 CH12091 A 13/07/2009 1 RADIATOR (A)

2 OD21657 M 1 HEADER TANK (B)
3 OD21658 N 1 HEADER TANK (B)
4 Y06/00017 1 RADIATOR CAP (B)
Footnotes
(A) CHECK YOUR ENGINE SPECIFICATION BEFORE ORDERING

(B) NOT ILLUSTRATED
Page 207
Radiator & Cowling Plate A
B 13/12/2009 Z1CFF
2
3
Page 208
B 13/12/2009 Z1CFF
1 CH11446 1 FAN GUARD

2 2314C044 17 SETSCREW
3 2131A008 17 WASHER
Page 209
Radiator & Cowling Plate B
A 14/12/2009 Z1CFF
9
10
Page 210
Radiator & Cowling Plate B
A 14/12/2009 Z1CFF
1 CH12692 1 FAN GUARD

2 CH12691 N 1 FAN GUARD (A)
3 CH12690 M 1 FAN GUARD (A)
4 CH12777 1 DOOR (A)
5 2314K158 6 SCREW (A)
6 2318A401 6 NUT (A)
7 0730083 6 SEAL - O RING (A)
8 CH12625 1 LABEL (A)
9 2314C044 17 SETSCREW
10 2131A008 17 WASHER
Footnotes
(A) NOT ILLUSTRATED
Page 211
Z1CFF
14
11
13
12
16
8
15
5
6 27
9
10
28
20
1
2 21
25
26 17
24
23
22
18
19
3
4
29
Page 212
Z1CFF
1 CH11370 1 AIR PIPE

3 ST46410 6 CLIP
4 ST91237 1 HOSE
5 ST46411 2 CLIP
6 ST91230 1 HOSE
7 CH11368 1 COMPRESSOR WATER OUTLET
9 CH11337 12 CLAMP
10 CH11128 1 HOSE
12 CH11336 6 HOSE
13 CH11110 2 CLAMP
14 CH11369 1 COMPRESSOR WATER OUTLET
15 CH11378 1 BRACKET
18 CV12198 1 PLUG
19 ST49891 1 WASHER
21 CH11666 1 U BOLT
22 CH11676 1 WASHER
23 CH11678 1 SPACER
24 ST43502 1 BOLT
25 2314C044 23 SETSCREW
26 2131A008 23 WASHER
27 CH11497 2 CLAMP
Page 213
Z1EFF
2
3
Page 214
Z1EFF
1 CH10979 2 BRACKET
2 CH11500 2 PLUG
3 1 RADIATOR
History
a.
CH11499 1 STRAP
b.
CH11497 2 CLAMP
CH11498 2 SEAL - O RING
Page 215
Z1GFF
Page 216
Z1GFF
1 CH11405 1 BRACKET
2 ST29003 4 BOLT
3 ST15903 4 WASHER
Page 217
Z1KFF
Page 218
Z1KFF
1 CH11497 2 CLAMP
Page 219
Z2NFF
Page 220
Z2NFF
1 CH11378 1 BRACKET
Page 221
Z2PFF
Page 222
Z2PFF
1 CV25001 1 SWITCH
Page 223
Engine Mounts Plate A
ZCHS1057
1 2
4
Page 224
Engine Mounts Plate A
ZCHS1057
1 KRP1670 1 MOUNTING BRACKET

2 F KRP1670 1 MOUNTING BRACKET
3 CH11581 8 BOLT
4 CH10099 8 WASHER
Page 225
Wiring Looms Plate A
Z1DFF
5
4
Page 226
Z1DFF
1 CH11405 1 BRACKET
2 CV70599 2 BOLT
3 CV70605 2 WASHER
4 CV70605 2 WASHER
5 CV70600 2 NUT
6 2238153 1 NUT
Page 227
Z1HFF
3
2
Page 228
Z1HFF
1 CH12042 1 WIRING HARNESS

2 CH10615 2 WASHER
3 CH10290 2 NUT
4 CV70599 2 BOLT
5 CV70605 4 WASHER
6 CV70600 2 NUT
Page 229
Z1MFF
4 5
Page 230
Z1MFF
1 CH11173 1 CONNECTION KIT

2 CH11169 1 TOOL
4 CH11170 40 SOCKET
5 CH11171 10 SOCKET
6 CH11918 40 PLUG
Page 231
ZNHD0073
3
6
5
11
12
19
20
14 10
13 9
2
21
22
7
8
1
15
16
18
17
Page 232
ZNHD0073
1 CH11985 1 WIRING HARNESS

3 CH10071 2 CLIP
5 CH10794 2 BOLT
6 CH10541 2 WASHER
7 CH10799 2 CLIP
9 CH10797 2 BOLT
10 CH10100 2 WASHER
11 CH10072 1 CLIP
13 CH10537 1 BOLT
14 CH10541 1 WASHER
15 CH10072 2 CLIP
17 CH10794 2 BOLT
18 CH10541 2 WASHER
19 CH10072 1 CLIP
21 CH10796 1 BOLT
22 CH10277 1 WASHER
Page 233
Switches Plate A
ZNHD0200
3 4
2 6
7 10
9 12
8 11
Page 234
Switches Plate A
ZNHD0200
1 CH12006 1 OIL PRESSURE SENSOR KIT

2 F CH12006 1 OIL PRESSURE SENSOR KIT
4 KRP1692 1 AIR PRESSURE SENSOR KIT
5 F KRP1692 1 SENSOR
7 KRP1693 1 AIR PRESSURE SENSOR KIT
8 F KRP1693 1 TEMPERATURE SENSOR
10 KRP1688 1 TEMPERATURE SENSOR (A)
Footnotes
(A) WATER TEMPERATURE
Page 235
Switches Plate B
ZNHD0200
1
7
3 2
5 4
Page 236
Switches Plate B
ZNHD0200
1 CH12003 1 SPEED SENSOR

2 F CH12003 1 SENSOR
4 CH10796 1 BOLT
5 CH10277 1 WASHER
6 CH10867 1 SPACER
Page 237
Switches Plate C
ZNHD0200
1 9
2
3
5 4
Page 238
Switches Plate C
ZNHD0200
1 CH12004 1 SPEED SENSOR

2 F CH12004 1 SENSOR
4 CH10796 1 BOLT
5 CH10277 1 WASHER
9 CH12001 1 ELBOW
Page 239
Switches Plate D
ZNHD0200
Page 240
Switches Plate D
ZNHD0200
1 KRP1687 2 TEMPERATURE SENSOR

Page 241
ZNHS1038
3
2
Page 242
ZNHS1038
1 CH11093 1 EARTH STRAP

2 CH10707 1 BOLT
3 CH10255 1 WASHER
4 CH10798 1 NUT
Page 243
Switches Plate A
ZNHS1047
2
3
7
6
Page 244
Switches Plate A
ZNHS1047
1 CH10907 1 ADAPTOR
4 CH10567 2 BOLT
5 CH10541 2 WASHER
6 CH10282 1 PLUG
Page 245
Top Service Kit Plate A
SACS1656
Top Service Kit
Kit d'Entretien Haut du Moteur
Wartungssatz für Motoroberteil
Kit per la manutenzione della parte superiore del motore
Juego de Servicio Superior
Page 246
Top Service Kit Plate A
SACS1656
1 KRP1656 1 GASKET KIT - TOP

7 CH10331 1 GASKET
11 CH11486 24 SEAL - VALVE STEM
16 CH11561 1 GASKET
20 CH11353 1 SEAL - ROCKER BOX COVER
22 KRP1529 1 GASKET KIT
23 KRP1643 1 SEAL KIT
Page 247
Bottom Service Kit Plate A
SGBS1657
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 248
Bottom Service Kit Plate A
SGBS1657
1 KRP1657 1 GASKET KIT - BOTTOM
Page 249
Parts Index
Page 250
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR CH10594 51 CH11412 169
CH10627 43 BELT CH11037 133
CH10888 117 CH11186 81
CH10907 245 BIG END BEARING KRP3022 55

KIT
CH11138 203
BLANKING COVER CH10539 75
CH11564 139
CH11552 23
CH11647 121
BOLT 2234040 167
CH12390 89
CH10160 71
OE51375 201
CH10237 79
ADJUSTING LINK CH11034 135
CH10537 59, 75,
AIR FILTER CH11038 157 111, 113,
ASSEMBLY 189, 197,
233
CH11400 165
CH10538 75, 141,
AIR FILTER CH11396 165
143
ELEMENT
CH10550 51, 93
AIR PIPE CH11370 213
CH10557 125, 127,
AIR PRESSURE KRP1692 235
191
SENSOR KIT
CH10566 49, 71
KRP1693 235
CH10567 51, 93,
ALTERNATOR CH11087 129
93, 99,
ALTERNATOR CH11036 133 111, 117,
PULLEY 119, 173,
245
BALL CH12374 89
CH10570 199
BALL BEARING CH10004 51
CH10582 65
CH11444 83, 83, 83
CH10583 51
CH12375 89
CH10585 89, 103,
CH12382 89 145, 147
BAND CH10673 13, 15 CH10586 103
CH11221 159
Page 251
Parts Index
CH10609 41, 45, CH10938 71

47, 143,
191 CH11468 57
CH10611 41 CH11554 23
CH10616 43 CH11565 145
CH10618 43 CH11581 225
CH10621 41, 45, 47 CH11585 75
CH10639 43 CH11586 75
CH10679 13, 15 CH11587 75
CH10707 243 CH11590 73
CH10712 31 CH11645 93
CH10713 31 CH11652 121
CH10733 149, 151 CH11895 59, 123,

137
CH10735 101
CH11897 185, 187
CH10748 93, 101
CH12377 89
CH10751 113, 113
CV19793 83
CH10753 113
CV70599 227, 229
CH10791 59, 69,
147 ST29003 169, 175,
217
CH10794 95, 105,
233, 233 ST43502 213
CH10796 233, 237, ST43552 85

239
UF1676 131
CH10797 189, 233
BRACKET CH10979 215
CH10809 121
CH11135 189
CH10813 83
CH11363 153, 175
CH10814 119
CH11364 153, 175
CH10815 59, 119,
CH11378 213, 213,
139
221
CH10848 191
CH11395 213
Page 252
Parts Index
CH11405 217, 227 CH10799 233
CH11932 67 CH10850 105
BRIDGE CH10680 49 CH11566 139
BUSH CH10746 101 CH11914 165
BUTTON CH11078 49 ST46408 107
CABLE TIE CH10054 233, 233, ST46410 213

233, 233,
233 ST46411 213
CH10827 71 COMPRESSOR CH11368 213

WATER OUTLET
CH11981 233 PIPE
CAMSHAFT CH11520 39 CH11369 213
CAMSHAFT BUSH CH11228 29 CON ROD CH11507 55

ASSEMBLY
CAMSHAFT GEAR CH10910 43
CON ROD BOLT CH11684 55
CAP CH10195 71
CONNECTION CH10026 187
CH11142 163
CH10841 183, 185
CV10891 157
CH10893 183, 183
CAPSCREW ST29054 135
CONNECTION KIT CH11173 231
CIRCLIP 2721351 83
CONNECTOR CH10806 139
2722A022 83
CH10873 239
CH11508 53
CH11066 187
CLAMP 819/489 153
CH11154 231
CH10790 69
COUPLING CH11635 147
CH11110 213
COVER CH11287 157
CH11337 213
CH11576 147
CH11497 213, 215,
219 CH11618 113
CLIP CH10071 233 COVER KIT KRP1532 21
CH10072 233, 233, CRANKSHAFT CH11521 35

233 ASSEMBLY
Page 253
Parts Index
CRANKSHAFT CH11687 35 END COVER CH10588 39

GEAR
CH10861 101
CRANKSHAFT CH11648 121
PULLEY ENGINE CONTROL R/CH12104 67
MODULE
CYL HEAD COVER CH11512 37
ASSY EXHAUST ELBOW CH11636 147
CYLINDER BLOCK CH11924 13 EXHAUST FLANGE CH11442 179

ASSEMBLY
EXHAUST CH11556 177
CH12744 15 MANIFOLD
CYLINDER HEAD CH11399 29 CH11557 177

ASSEMBLY
EXHAUST VALVE CH11022 29
CYLINDER LINER CH11922 13
FAN CH11691 87
DAMPER CH11646 121
FAN ADAPTOR CH11026 85
DIPSTICK CH10980 95
FAN DRIVE CH12388 89
ASSEMBLY
PULLEY
DOOR CH12777 211
FAN GUARD CH11446 209
DOWEL CH10641 43
CH12690 211
CH10653 35
CH12691 211
CH10656 17
CH12692 211
CH10658 17
FANDRIVE CH12385 89
CH10659 17
FASTENER CH10955 37
CH10661 17
FILTER HOUSING CH11094 193
CH10747 101
KRP1570 115
DRAIN PLUG CH10939 75
FLYWHEEL CH11591 73
CH11571 93 ASSEMBLY
DRIVE SHAFT CH10863 101 FLYWHEEL CH12371 75

HOUSING
EARTH STRAP CH11093 243
FUEL FILTER CH10931 193
ELBOW CH11624 145
FUEL FILTER HEAD CH12434 191
CH12001 239
FUEL FILTER CH11096 193
CH12349 187 HOUSING
Page 254
Parts Index
FUEL INJECTION CH10592 51 CH11385 171

PUMP GEAR
CH11386 153
GASKET CH10008 191
CH12347 187
CH10331 247
CH12348 185
CH10540 75
ST91230 213
CH10579 111, 147
ST91237 213
CH10625 43
HOSE CLIP 525/34M 153, 161,
CH10940 75 171
CH11561 143, 145, 525/37 153

247
525/62 161
GASKET - CH10310 23
BLANKING PLATE CH11387 171
GASKET - CH11917 179, 181, HOUSING CH11224 113

EXHAUST OUTLET 247
IDLER GEAR CH10632 47
GASKET - SUMP CH11904 93, 93
CH10635 45
GASKET - TIMING CH10829 59
CH10963 41
CASE
IMPELLER CH11943 125, 127
GASKET - CH11761 149, 151,
TURBOCHARGER 247 INDICATOR CV5479 159, 169
GASKET KIT KRP1529 247 INJECTOR CH12071 69
GASKET KIT - KRP1657 249 CH12341 69
BOTTOM
INJECTOR CH10974 71
GASKET KIT - TOP KRP1656 247 HARNESS
GUDGEON PIN CH11503 53 INLET ELBOW CH10343 173
HEADER TANK OD21657 205, 207 INTAKE MANIFOLD CH11365 153
DUCT
OD21658 205, 207
INTAKE VALVE CH11021 29
HEATSHIELD CH11593 137
LABEL CH12625 211
HOSE CH11128 213
LIFT PUMP KRP1679 65
CH11336 213
LIFTING EYE KIT KRP1525 197
CH11383 153
KRP1526 199
Page 255
Parts Index
LINER - PRESS FIT CH12738 15 CH12697 49
LOCKNUT CH10734 149, 151, CV5324 83

177
CV70600 227, 229
CH10785 93
UF4357 131
MAIN AIR FILTER SEV551F/4 157
OIL COOLER CH11631 109
MAIN BEARING KIT KRP3118 35
OIL FILLER CAP CH11103 99
KRP3122 35
OIL FILLER TUBE CH11599 99
MAIN BEARING KIT KRP3116/025 35
- U/S OIL FILTER CH10929 115
KRP3116/050 35 OIL FILTER HEAD CH10818 117
KRP3117/025 35 CH11579 117
KRP3117/050 35 OIL PIPE CH10786 93
METRIC BOLT 2315A381 159 OIL PRESSURE CV18339/2 203

SENDER
METRIC NUT 2318D010 159
OIL PRESSURE CH12006 235
MOUNTING CH10977 71 SENSOR KIT
BRACKET
OIL PUMP CH10860 101
CH11105 155
OIL PUMP GEAR CH10622 41
CH11413 167
PIN CH10652 35
CH11665 213
CH11494 55
KRP1670 225
PIPE CH10752 113
NON RETURN CH12017 191, 191
VALVE PIPE - AIR CH11362 161
NUT 2238153 227 CH11380 171
2318A210 83, 83, 83 PIPE - BREATHER CH10962 107
2318A401 211 PIPE - FUEL CH11001 183
CH10290 45, 47, CH11002 183

189, 229
PIPE - OIL SUCTION CH11903 93
CH10564 63
PIPE - TURBO OIL CH11626 143
CH10798 51, 243 DRAIN
CH11077 49 CH11627 145
Page 256
Parts Index
PIPE - TURBO OIL CH11625 141 CH10568 17, 147

FEED
CH10663 17
CH11628 139
CH10664 17
PIPE CLIP CH10943 185, 187,
189, 195 CH10666 17
CH11563 141 CH10722 29
PISTON COOLING CH12344 57 CH10795 97

JET
CH11375 19, 27
PISTON KIT KRP3020 53
CH11376 25
PISTON RING KIT KRP3021 53
CH11410 191
PIVOT CH12702 49
CH11500 215
PLAIN WASHER CH11933 67
CH11545 125, 127
PLATE CH11570 93
CH11588 75
PLUG CH10032 29
CH11622 113
CH10220 89, 111,
CH11867 19
111, 111
CH11918 231
CH10221 17
CH11928 27
CH10258 29
CV12198 213
CH10259 93, 111
PLUNGER CH10738 101
CH10260 111, 111,
113, 113 PRE-FUEL FILTER CH10930 193
CH10262 75, 117, PRIMING PUMP CH10439 191
173
RADIATOR CH11451 205
CH10263 111
CH12091 207
CH10282 93, 245
RADIATOR CAP Y06/00017 205, 207
CH10284 115, 117,
193, 193 RELIEF VALVE CH10513 117
CH10286 191 CH12376 89
CH10287 25, 25, RETAINER CH10736 101

27, 191
RETAINING PLATE CH10559 125, 127
CH10291 117
Page 257
Parts Index
RING CH12433 89, 91 CH10119 27
ROCKER ARM CH11165 49 CH10131 19, 191,

ASSEMBLY 191
CH12698 49 CH10132 93, 235,

235, 239,
ROCKER SHAFT CH12695 49 245, 247
ROLLER BEARING CH10558 125, 127 CH10133 27, 117,
117, 139,
SAFETY AIR CH11401 165
235, 239,
FILTER
247
SCREW 0748523 195
CH10146 25, 27,
2314K158 211 235
2315C066 89, 91 CH10224 119
CH10946 61 CH10228 245
CH11076 49 CH10229 49, 247
CH12701 49 CH10230 25, 27,

183, 183,
SCREW METRIC CH10589 39 241, 247
SEAL CH10703 33 CH10316 117
CH10757 111 CH10340 65
CH11352 61 CH10544 111, 111
CH12010 115, 193, CH10587 39, 247

193
CH10590 51
CH12062 75
CH10612 43
CH12063 75
CH10620 43
CH12378 89
CH10657 17
SEAL - FRONT END CH11379 35
OIL CH10660 17, 33,
247
SEAL - O RING 0730083 211
CH10665 93
CH10046 115, 191,
193, 193 CH10667 17, 247
CH10048 191 CH10723 29, 247
CH10091 117 CH10726 29, 247
Page 258
Parts Index
CH10727 29, 247 CH12756 19
CH10755 113 SEAL - OIL CH11654 13, 15
CH10766 113 CH11655 13
CH10816 119 CH11656 13, 15
CH10837 191 SEAL - REAR END CH11304 75

OIL
CH10839 191
SEAL - ROCKER CH11353 37, 247
CH10840 183, 185, BOX COVER
187, 187,
247 SEAL - CH10056 113
THERMOSTAT
CH10870 237, 247 HOUSING
CH10875 245 CH10770 113
CH11079 49, 247 SEAL - VALVE CH11486 29, 247
STEM
CH11102 99
SEAL - WATER CH10554 127
CH11139 115
PUMP
CH11479 139, 247
CH11941 125
CH11498 213, 215,
SEAL KIT KRP1643 69, 247
219
SEALING RING CH10838 191
CH11560 143, 145,
247 SEAT CH10715 29
CH11568 125, 127 SETSCREW 2314C044 209, 211,
213
CH11573 93
ST29802 131
CH11614 173, 247
SHAFT CH10862 101
CH11619 113
CH11942 125, 127
CH11621 113, 113
CH12391 89
CH11679 147
CV17729 83
CH11905 93
SLEEVE CH11311 29
CH11906 93
CH12340 177
CH12356 237, 239
CV17765 83
CH12384 89
Page 259
Parts Index
SNAP RING CH10581 51 STUD CH10578 67
SOCKET CH11170 231 CH10775 177
CH11171 231 CH10952 63
SPACER CH10108 67 CH10953 59
CH10776 141 CH12764 51
CH10792 69 SUMP CH11569 93
CH10867 237 SUPPORT CH10576 67
CH11035 131 CH10577 67
CH11398 17 CH11577 147
CH11555 177 SUPPORT BRACKET CH10832 59
CH11678 213 CH10855 93
CH11896 137, 139 SWITCH CV25001 223
CH12379 89 TEMPERATURE CV18338/5 201

SENSOR
CH12383 89
KRP1687 241
OE49437 131
KRP1688 235
SPEED SENSOR CH12003 237
TENSIONER ARM CH11024 83, 83
CH12004 239
TENSIONER CV17732 83
SPRING CH10737 101 PULLEY
CH10819 117 THERMOSTAT CH11620 113
STARTER MOTOR CH11441 77 THERMOSTAT CH10765 113
HOUSING
STARTER RING CH11551 73
GEAR THERMOSTAT KIT KRP1645 113
STRAINER CH11634 125 THRUST PLATE CH10614 45, 47
CH12680 127 CH10617 43
STRAP CH11499 215 CH10619 41
STUB CH10623 45 THRUST WASHER KRP3206 35
KIT
CH10624 47
TIMING COVER CH11848 61
CH10876 41
Page 260
Parts Index
TIMING GEAR CH11667 59 CH10100 23, 189,

CASE 233
TOOL CH11169 231 CH10255 51, 59,

85, 137,
TURBOCHARGER CH11706 151 139, 141,
185, 187,
CH11707 149
191, 243
U BOLT CH11666 213
CH10277 67, 145,
UNC BOLT 2234215 155 191, 233,
237, 239
CH11931 67
CH10279 67
VALVE CH10836 191
CH10303 71
CV4178 157, 165
CH10541 59, 75,
VALVE COLLET CH10019 29 75, 75,
95, 99,
VALVE GUIDE CH10724 29 101, 103,
105, 117,
VALVE SEAT CH10731 29 119, 119,
INSERT 119, 173,
CH10732 29 189, 197,
233, 233,
VALVE SPRING CH11489 29 233, 245
INNER
CH10593 51
VALVE SPRING CH11487 29
OUTER CH10610 41
VIBRATION CH10272 67 CH10615 45, 45,

MOUNT 47, 47,
59, 93,
WASHER 0920004 155, 167, 229
169, 195
CH10672 13, 15
0920007 79
CH10711 31, 31
2131A008 209, 211,
213 CH10716 29
2131A012 83, 83, 83 CH11589 73
CH10086 191 CH11650 121
CH10099 63, 71, CH11651 121

75, 199, CH11676 213
225
CH11899 165
Page 261
Parts Index
Description Part No. Page
CH12380 89
CV17731 83
CV70605 227, 227,

229
ST15903 83, 175,

217
ST15905 131, 135
ST49891 213
WATER PIPE CH10769 111
CH11366 213
CH11367 213
CH11481 213
CH11617 111
WATER PUMP GEAR CH11544 125, 127
WATER PUMP KIT KRP1678 125
KRP1715 127
WING NUT CH11898 165
WIRING HARNESS CH11985 233
CH12042 229
WOODRUFF KEY CH10005 41
Page 262

Gerador Perkins 2806 - JGDF3040Y

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JGDF3040 JGDF3040Y

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 11

5. Parts Lists & Illustrations Pg. 13

6. Parts Index Pg. 250

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Cylinder Block & Liners 13 Cylinder Head Cover 37

Cylinder Block & Liners 15 Camshaft 39

Cylinder Block & Liners 17 Timing Gear & Camshaft 41

Cylinder Block & Liners 19 Timing Gear & Camshaft 43

Cylinder Block Cover 21 Timing Gear & Camshaft 45

Cylinder Block Cover 23 Timing Gear & Camshaft 47

Cylinder Block, Liners & Main Bearing 25 Rocker Shaft Assembly 49

Fuel Pump Drive 51

Pistons & Rings 53

Connecting Rods & Big End Bearings 55

Piston Cooling Jets 57

Section Page Section Page

Timing Case 63 Fan Drive 89

Lift Pump 65 Fan Drive 91

Control Unit 67 Sump 93

Atomisers 69 Dipstick & Filler Tube 95

Wiring Harness 71 Dipstick & Filler Tube 97

Flywheel & Starter Ring 73 Dipstick & Filler Tube 99

Flywheel Housing 75 Oil Pump 101

Starter Motor 77 Oil Pump 103

Starter Motor 79 Pipework & Connections 105

Fan Drive 81 Breather 107

Fan Drive 83 Oil Cooler 109

Fan 85 Oil Cooler Connections 111

Fan 87 Coolant Pipes & Connections 113

Section Page Section Page

Oil Filter 115 Feed Pipes 141

Oil Filter 117 Leak-Off Pipes 143

Oil Filter 119 Leak-Off Pipes 145

Front End Drive Input 121 Air Duct 147

Water Pump 123 Turbocharger 149

Water Pump 125 Turbocharger 151

Water Pump 127 Pipework & Connections 153

Alternator 129 Air Filter Assembly 155

Alternator Bracket & Fixings 131 Air Filter Assembly 157

Pulleys 133 Air Filter Assembly 159

Alternator Bracket & Fixings 135 Pipework & Connections 161

Heatshield 137 Air Filter Assembly 163

Feed Pipes 139 Air Filter Assembly 165

Section Page Section Page

Pipework & Connections 167 Fuel Filter 193

Pipework & Connections 171 Engine Lifting Eyes 197

Air Inlet 173 Engine Lifting Eyes 199

Pipework & Connections 175 Protection Switch 201

Exhaust Manifold 177 Protection Switch 203

Exhaust Connection 179 Radiator & Guards 205

Exhaust Connection 181 Radiator & Guards 207

Pipework & Connections 183 Radiator & Cowling 209

Pipework & Connections 185 Radiator & Cowling 211

Pipework & Connections 187 Pipework & Connections 213

Pipework & Connections 189 Radiator & Cowling 215

Filter Head Assembly 191 Pipework & Connections 217

Section Page Section Page