Perkins RG38101

RG38101 RG38101
1104C-44T 2009/11/03
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 158

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Exchange Long Engine 11 Pick-Up Sensor 39

ACER3783 AFHR4285
Short Engine 13 Boost Control Pipe 41

ACE40001 AFHR4285
Cylinder Block & Liners 17 Fuel Leak-Off Pipe 43

ACHR0044 AFHR4285
Crankshaft, Main & Big End Bearings 19 Pick-Up Sensor 45

ACHR0044 AFHR4285
Pistons & Rings 21 Flywheel & Starter Ring 47

ACHR0044 DDHR1107
Connecting Rods 23 Flywheel & Starter Ring 49

ACHR0044 DDHR2005
Rear End Oil Seal 25 Flywheel & Starter Ring 51

ACHR0044 DDHR1107
Cylinder Head Assembly 27 Flywheel & Starter Ring 53

ACHR0044 DDHR2005
Rocker Shaft Assembly 29 Starter Motor 55

ACHR0044 EDHR0950
Timing Gear & Camshaft 31 Fan Drive 57

ACHR0044 FBHR0900
Fuel Injection Pump 33 Pulleys 59

AFHR4285 FBHR0900
High Pressure Fuel Pipes 35 Sump 61

AFHR4285 GBHR2330
Atomisers 37 Dipstick & Filler Tube 63

AFHR4285 GBHR2330
Page 5
Engine Breakdown
Oil Strainer 65 Water Outlet Housing 91

GBHR2330 LDHR0702
Cylinder Head Cover 67 Water Outlet Housing 93

HBHR2876 LDHR0702
Cylinder Head Cover 69 Fan 95

HBHR2876 MDHR1068
Filler 71 Alternator 97
HBHR2876 NDHR2710
Breather 73 Alternator Bracket & Fixings 99

HBHR2876 NDHR2710
Oil Cooler 75 Pulleys 101

JBHR2443 NDHR2710
Oil Filter 77 Auxiliary Drive 103

JBHR2443 PDHR0036
Blanking Plates 79 Timing Case 105

JBHR2443 QCHR0024
Oil Filter 81 Timing Case 107

JDHR0023 QCHR0024
Front End Drive Input 83 Timing Cover 109

KBHR0535 QCHR0024
Water Pump 85 Drive Adaptor 111

LBHR2253 QDHR1382
Water Pump 87 Blanking Plugs 113

LBHR2253 QDHR1382
Pipes 89
LBHR2253
Page 6
Engine Breakdown
Lubricating Oil Pump & Delivery 115 Engine Lifting Eyes 139
Housing XBHR0458
RBHR0031
Lubricating Oil Pressure Switch/Gauge 141

Turbocharger 117 ZJHR0536
SBHR1460
Lubricating Oil Pressure Switch/Gauge 143

Feed Pipes 119 ZJHR0536
SBHR1460
Temperature Gauge & Sender 145

Leak-Off Pipes 121 ZLHR0360
SBHR1460
Fuel Pre-Lift Pump 147

Pipework & Connections 123 ZVHR1023
SBHR1460
Water Trap 149

Pipework & Connections 125 ZVHR1023
SBHR1460
Miscellaneous & Auxiliaries 151

Exhaust Manifold 127 ZZHR1013
SBHR1460
Miscellaneous & Auxiliaries 153

Pipework & Connections 129 ZZHR1013
TBHR0886
Top Service Kit 155

Lift Pump 131 SACR0350
VBHR2178
Bottom Service Kit 157

Filter to Injection Pump Pipe 133 SGBR0384
VBHR2178
Injection Pump to Filter Pipe 135

VBHR2178
Heater Plugs 137

WDHR0345
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Exchange Long Engine Plate A
ACER3783
Parts kit instruction 21820259
Power Exchange Long Engines
This PKI applies to 1100 Series three, four and six cylinder engines, models DC, DD, DE, DF
DG, DJ, DK, RE, RF, RG, RH, RJ, RK and VK.
The Power Exchange Long Engine is supplied with a timing case and cover, cylinder head
and valve train with a protective cover and an oil pump. The long engine is supplied with
number one piston at top dead centre. This is to allow easier fuel pump assembly and timing.
In all applications, the fuel injection gear will need to be transferred to the new long engine.
This long engine is supplied with a slave sump and slave cylinder head cover. The sump, oil
suction pipe and cylinder head cover should be transferred from the original engine to the
new long engine and the slave components that are supplied should be returned to the core
engine. The slave sump and slave cylinder head cover must not be used in service.
Complete upper and lower gasket kits are supplied with each long engine to ease assembly.
A plate on the side of the cylinder block is stamped to indicate the crankshaft and bore size
of the long engine. Crankshaft identification is also marked on the first lobe. The following
suffixes apply: A = 0.010 undersize, B = 0.020 undersize, C = 0.030 undersize.
The three and four cylinder long engines may be supplied with oversize pistons and rings,
the six cylinder engines are supplied with standard size liners, pistons and rings.
The assembled long engine is built to the latest specification and may have improved internal
design features when compared to the original engine. To identify components, the long
engine number is stamped on the engine serial number plate and must be used when long
engine components are ordered.
To ensure that components that are moved from the original engine to the long engine
continue to be correctly identified, it is important that the original engine serial number and
Temporary Parts Listing (TPL) number are stamped onto the long engine serial number plate
when the engine is fully assembled.
Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley
has a groove worn in the spigot, it can be reconditioned with a crankshaft wear sleeve. For
1100 Series engines, use wear sleeve (Perkins part number 21820104). Refer to the Service
Manual for the correct procedure to install the wear sleeve.
The contents that are shown in SPI2 for these Power Exchange Long Engines are major
components only, if you need to check what other part numbers are included contact the
Perkins Parts Helpdesk through your Perkins Distributor by email partshelpdesk@perkins.com
End
Issued by Perkins Engines Company Limited 2009, Peterborough PE1 5NA, England. (C) Proprietary
of Perkins Engines Company Limited 2009, all rights reserved. The information is correct at the time of
going to press. This instruction is for technical information only and cannot be used as a basis for a
warranty claim.
Page 10
Exchange Long Engine Plate A
ACER3783
Item Part No. References Qty. Description Notes
1 RGL3783R 1 ENGINE - EXCHANGE

2 RG40001 1 SHORT ENGINE
3 ZZ80268 1 CYLINDER HEAD KIT
4 3716C573 1 TIMING CASE
5 4142A504 1 TIMINGGEAR COVER
6 4115R612 1 ROCKER SHAFT ASSEMBLY
Page 11
Short Engine Plate A
ACE40001
Page 12
ACE40001
1 RG40001 1 SHORT ENGINE

2 ZZ50312 H 1 CYLINDER BLOCK ASSEMBLY
3 F ZZ50312 1 CYLINDER BLOCK
4 F ZZ50312 1 BEARING CAP
8 33142111 10 THIMBLE
9 32166329 10 SCREW
10 3112D071 1 CAMSHAFT BUSH
11 3241A012 1 PLUG
12 3241A011 2 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 3212P008 1 PLUG
16 3244A009 2 DOWEL
17 32141316 1 PLUG
18 2113A003 4 PISTON COOLING JET
19 ZZ90222 H 1 CRANKSHAFT KIT
20 U5MB0018 P 1 MAIN BEARING KIT
21 5 MAIN SHELL BEARING
22 5 MAIN SHELL BEARING
23 U5ME0026 P 1 BIG END BEARING KIT
24 F U5ME0026 8 BEARING
25 1 TOOL
26 1 LEAFLET
27 0500012 1 WOODRUFF KEY
28 P 4 CONROD KIT
29 4115P015 P 4 PISTON AND RING KIT
30 F 4115P015 1 PISTON AND RING KIT
31 F 4115P015 1 PISTON
32 F 4115P015 1 GUDGEON PIN
33 UPRK0002 1 PISTON RING KIT
34 F UPRK0002 1 PISTON RING
37 2418F704 1 SEAL - REOS HOUSING
38 3211C002 10 METRIC BOLT
Service Options
2 ZZ50312P 1 CYLINDER BLOCK ASSEMBLY
19 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
20 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
20 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
20 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
23 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
23 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
23 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
28 4115C311 4 CON ROD ASSEMBLY GRADE F
Page 13
ACE40001
Page 14
ACE40001
28 4115C312 4 CON ROD ASSEMBLY GRADE G

28 4115C313 4 CON ROD ASSEMBLY GRADE H
28 4115C314 4 CON ROD ASSEMBLY GRADE J
28 4115C315 4 CON ROD ASSEMBLY GRADE K
28 4115C316 4 CON ROD ASSEMBLY GRADE L
29 4115P016 J (+)0.50MM 4 PISTON AND RING KIT - O/S (A)
33 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
33 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)
Footnotes
(A) USE IN ENGINE SETS ONLY.

(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026
Page 15
Cylinder Block & Liners Plate A
ACHR0044
13 12
11 16
2
17
15 10
14
18
20
23
19 22
21
7
3
8
Page 16
Cylinder Block & Liners Plate A
ACHR0044

R a.
R b.
2 F ZZ50312 1 CYLINDER BLOCK
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 3241A011 2 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 3212P008 1 PLUG
15 3244A009 2 DOWEL
16 32141316 1 PLUG
17 2485A108 1 PLUG
18 3212V006 1 PLUG
19 2314F001 4 SCREW
20 2113A003 R b. 4 PISTON COOLING JET
21 2314H033 4 SCREW
22 3623A009 1 BLANKING PLATE
23 3688A039 1 GASKET - OIL FILTER HEAD
Service Options
1 ZZ50312P 1 CYLINDER BLOCK ASSEMBLY
History
a.
33142111 10 THIMBLE
32166329 10 SCREW
3112D071 1 CAMSHAFT BUSH
3241A012 1 PLUG
3241A011 2 PLUG
0650588 1 PLUG
0650710 1 PLUG
3212P008 1 PLUG
3244A009 2 DOWEL
32141316 2 PLUG
b.
20 2113A001 4 PISTON COOLING JET
Page 17
Crankshaft, Main & Big End Bearings Plate A
C PPL027470 ACHR0044
8 6
Page 18
Crankshaft, Main & Big End Bearings Plate A
C PPL027470 ACHR0044
1 ZZ90222 H 1 CRANKSHAFT KIT

2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
4 U5ME0026 P 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Page 19
Pistons & Rings Plate A
ACHR0044
2
3
Page 20
Pistons & Rings Plate A
ACHR0044
1 4115P015 P 4 PISTON AND RING KIT

2 F 4115P015 1 PISTON
3 F 4115P015 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 1 PISTON RING KIT
Service Options
5 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
5 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)
Footnotes
(A) USE IN ENGINE SETS ONLY.

(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026
Page 21
Connecting Rods Plate A
ACHR0044
Page 22
Connecting Rods Plate A
ACHR0044
1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L
Page 23
Rear End Oil Seal Plate A
ACHR0044
Page 24
Rear End Oil Seal Plate A
ACHR0044
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT
Page 25
Cylinder Head Assembly Plate A
ACHR0044
24
18
19
20 17
13
12 15
8
23
10 16
11
4
21
7 1
2
6
5
9
14
22
Page 26
Cylinder Head Assembly Plate A
ACHR0044
1 ZZ80268 R a. 1 CYLINDER HEAD KIT

R c.
2 F ZZ80268 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A241 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H071 4 INTAKE VALVE
10 2418M519 R c. 4 SEAL - VALVE STEM (A)
11 3174A016 4 VALVE SPRING
12 3342A011 4 CAP
13 3142W004 8 VALVE COLLET
14 3142A151 4 EXHAUST VALVE
15 2418M517 R a. 4 SEAL - VALVE STEM (B)
16 3174A016 4 VALVE SPRING
17 3342A011 4 CAP
18 3142W004 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - SENSOR
21 2431154 1 PLUG
22 3681E051 R b. 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT
History
a.
15 2418M514 4 SEAL - VALVE STEM (B)
b.
22 3681E046 1 GASKET - CYLINDER HEAD
c.
Footnotes
(A) GREEN
(B) BROWN
Page 27
Rocker Shaft Assembly Plate A
ACHR0044
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
Page 28
Rocker Shaft Assembly Plate A
ACHR0044
1 4115R612 1 ROCKER SHAFT ASSEMBLY

2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R314 4 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R315 4 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW
Page 29
Timing Gear & Camshaft Plate A
ACHR0044
3 1
Page 30
Timing Gear & Camshaft Plate A
ACHR0044
1 4112K043 R a. 1 CAMSHAFT
2 F 4112K043 1 CAMSHAFT
4 3142U991 R b. 8 TAPPET
5 31434307 8 PUSHROD
History
a.
1 3141D222 1 CAMSHAFT
0500012 1 WOODRUFF KEY
b.
4 3142U031 8 TAPPET
Page 31
Fuel Injection Pump Plate A
AFHR4285
1
2
11
3
10
6
5
13
12
9
8
Page 32
Fuel Injection Pump Plate A
AFHR4285
1 2644H013 R a. 1 FUEL INJECTION PUMP

2 F 2644H013 1 FUEL INJECTION PUMP
3 26420318 1 SEAL - O RING
4 26420469 1 SOLENOID (A)
5 2318A108 1 NUT
6 K134AF01 1 WASHER
7 3117L261 1 FUEL INJECTION PUMP GEAR
8 2411D008 3 WASHER
9 2314H004 3 SCREW
10 3641A007 1 BRACKET
11 2314H003 1 SCREW
12 2318A603 1 NUT
13 2314J002 1 SCREW
History
a.
1 2644H003 1 FUEL INJECTION PUMP
Footnotes
(A) 12V SOLENOID
Page 33
High Pressure Fuel Pipes Plate A
AFHR4285
Page 34
High Pressure Fuel Pipes Plate A
AFHR4285
1 3525A101 R a. 1 PIPE - FUEL INJ NO 1 CYL

5 2481Y011 R a. 1 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP
History
a.
1 3525A061 1 PIPE - FUEL INJ NO 1 CYL (A)
5 2646E017 1 CLIP
Footnotes
(A) USE 3525A101,3525A102,3525A103,3525A104,2481Y011,2481Y012 IN ENGINE SETS ONLY
Page 35
Atomisers Plate A
AFHR4285
Page 36
Atomisers Plate A
AFHR4285
1 2645K011 4 INJECTOR
2 F 2645K011 1 INJECTOR NOZZLE HOLDER
3 2645K611 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW
Page 37
Pick-Up Sensor Plate A
AFHR4285
Page 38
Pick-Up Sensor Plate A
AFHR4285
1 2848A127 1 WATER TEMPERATURE SENSOR
Page 39
Boost Control Pipe Plate A
AFHR4285
5
7
6
4
3
1
2
Page 40
Boost Control Pipe Plate A
AFHR4285
1 4121A063 R b. 1 PIPE - BOOST

2 F 4121A063 1 PIPE - BOOST
3 3353D004 1 UNION NUT
4 33811112 1 OLIVE
5 0206002 1 UNION
6 0576111 1 NUT
7 0566002 1 OLIVE
8 2481D406 R a. 1 PIPE CLIP
History
a.
8 K138AF02 1 CLIP
b.
1 4121A058 1 PIPE - BOOST
Page 41
Fuel Leak-Off Pipe Plate A
AFHR4285
Page 42
Fuel Leak-Off Pipe Plate A
AFHR4285
1 2646F501 3 HOSE
2 2646E501 1 CAP
Page 43
Pick-Up Sensor Plate B
AFHR4285
Page 44
Pick-Up Sensor Plate B
AFHR4285
1 2485A109 1 PLUG
Page 45
Flywheel & Starter Ring Plate A
B U149990L DDHR1107
2
1
3 4
5
Page 46
B U149990L DDHR1107
1 4111D266 R a. 1 FLYWHEEL ASSEMBLY

2 F 4111D266 1 FLYWHEEL
3 0410236 1 STARTER RING
4 32162203 10 SCREW
5 33117127 10 WASHER
History
a.
1 4111D199 1 FLYWHEEL ASSEMBLY
Page 47
A U149991L B U187821M DDHR2005
1
3
Page 48
A U149991L B U187821M DDHR2005

4 0746853 6 SCREW
5 33117127 6 WASHER
Page 49
A U187822M B U187932M DDHR1107
2
1
3 4
5
Page 50
A U187822M B U187932M DDHR1107
1 4111D266 R a. 1 FLYWHEEL ASSEMBLY

4 32162203 10 SCREW
5 33117127 10 WASHER
History
a.
Page 51
A U187933M DDHR2005
1
3
Page 52
A U187933M DDHR2005

4 0746853 6 SCREW
5 33117127 6 WASHER
Page 53
Starter Motor Plate A
C EDHR0868 EDHR0950
Page 54
Starter Motor Plate A
C EDHR0868 EDHR0950
1 2873K625 R a. 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT
History
a.
1 2873K624 1 STARTER MOTOR
Page 55
Fan Drive Plate A
FBHR0900
1
5
Page 56
Fan Drive Plate A
FBHR0900
1 4113K006 1 FAN DRIVE HOUSING

2 F 4113K006 1 FAN DRIVE HOUSING
3 F 4113K006 1 HUB
4 F 4113K006 1 SPACER
5 2722A022 1 CIRCLIP
6 F 4113K006 2 BALL BEARING
7 2314J005 4 SCREW
Page 57
Pulleys Plate A
FBHR0900
Page 58
Pulleys Plate A
FBHR0900
1 3115C113 1 FAN DRIVE PULLEY

2 2614B662 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 59
Sump Plate A
GBHR2330
4 3
8
11 7
10
Page 60
Sump Plate A
GBHR2330
1 3717E271 1 SUMP
2 3681K036 1 GASKET - SUMP
3 3627P041 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 3211P013 2 STUD
6 2318A603 2 NUT
7 32186405 2 PLUG
8 2415715 2 SEAL - O RING
9 2314H023 5 SCREW
10 2314H022 1 SCREW
11 2314H015 12 SCREW
Page 61
Dipstick & Filler Tube Plate A
GBHR2330
Page 62
Dipstick & Filler Tube Plate A
GBHR2330
1 2431A016 2 PLUG
Page 63
Oil Strainer Plate A
GBHR2330
Page 64
Oil Strainer Plate A
GBHR2330
1 3575A063 1 SUCTION PIPE

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 65
Cylinder Head Cover Plate A
HBHR2876
10
8
12
11
7
13 2
Page 66
Cylinder Head Cover Plate A
HBHR2876
1 4142X323 R a. 1 CYL HEAD COVER ASSY

R b.
2 F 4142X323 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2161A013 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP
11 4142X099 1 OIL FILLER CAP
12 F 4142X099 1 OIL FILLER CAP
13 2415A131 1 SEAL - O RING
History
a.
1 4142X312 1 CYL HEAD COVER ASSY
b.
1 4142X292 1 CYL HEAD COVER ASSY
Page 67
Cylinder Head Cover Plate B
HBHR2876
Page 68
Cylinder Head Cover Plate B
HBHR2876
1 3788N003 1 COVER
2 2314F003 3 SCREW
Page 69
Filler Plate A
HBHR2876
6
4
Page 70
Filler Plate A
HBHR2876
1 4134C072 R a. 1 OIL FILLER

2 F 4134C072 1 BODY
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 F 4142X098 1 OIL FILLER CAP
6 2415633 1 SEALING RING
7 2314K161 R b. 1 SCREW
8 2314H005 1 SCREW
History
a.
1 4134C043 1 LUBRICATING OIL FILLER
b.
7 2314H011 1 SCREW
Page 71
Breather Plate A
HBHR2876
3 2
8
6
Page 72
Breather Plate A
HBHR2876
1 4134K022 R a. 1 PIPE - BREATHER

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 R a. 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481877 1 HOSE CLIP
9 36241123 1 SUPPORT BRACKET
History
a.
1 4134K015 1 PIPE - BREATHER
4 3688A038 1 GASKET - BREATHER
2161A011 2 SCREW (A,B)
Footnotes
(A) WAS 2161A011 USE 2161A013 IN ENGINE SETS ONLY.

(B) REFER TO SERVICE BULLETIN NO.84 (1100 SERIES)
Page 73
Oil Cooler Plate A
C PPL027646 JBHR2443
5 4
3
7
8
6
Page 74
Oil Cooler Plate A
C PPL027646 JBHR2443
1 4134W021 1 OIL COOLER

2 2486A217 1 OIL COOLER
3 3685A025 2 GASKET - OIL COOLER
4 F 4134W021 1 HOUSING
6 2314K161 3 SCREW
7 2314H004 8 SCREW
8 2311D060 2 SCREW
9 2314H006 4 SCREW
Page 75
Oil Filter Plate A
JBHR2443
7
6
Page 76
Oil Filter Plate A
JBHR2443
1 3773A071 1 OIL FILTER HEAD

3 3773A081 1 ADAPTOR
5 2314H038 4 SCREW
6 3278A007 1 PLUG
7 2415H009 1 SEAL - O RING
Page 77
Blanking Plates Plate A
JBHR2443
Page 78
Blanking Plates Plate A
JBHR2443
1 3623A009 1 BLANKING PLATE

3 2314H033 4 SCREW
Page 79
Oil Filter Plate A
JDHR0023
Page 80
Oil Filter Plate A
JDHR0023
1 2654407 1 OIL FILTER
Page 81
Front End Drive Input Plate A
KBHR0535
2
1
3
Page 82
Front End Drive Input Plate A
KBHR0535
1 3115T051 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT
Page 83
Water Pump Plate A
LBHR2253
Page 84
Water Pump Plate A
LBHR2253
1 U5MW0194 1 WATER PUMP KIT

2 F U5MW0194 1 WATER PUMP
3 3682A011 1 GASKET - WATER PUMP (A)
4 2314K164 2 SCREW
5 2314H005 2 SCREW
6 2314H012 5 SCREW
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT U7LW0172
Page 85
Water Pump Plate B
LBHR2253
11
10
Page 86
Water Pump Plate B
LBHR2253
1 U7LW0172 1 REPAIR KIT - WATER PUMP

2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 OIL SEAL
6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP
8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP
Page 87
Pipes Plate A
LBHR2253
Page 88
Pipes Plate A
LBHR2253
1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 89
Water Outlet Housing Plate A
B 31/01/2004 LDHR0702
Page 90
B 31/01/2004 LDHR0702
1 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 91
A 01/02/2004 LDHR0702
Page 92
A 01/02/2004 LDHR0702
1 4133L507 1 THERMOSTAT ASSEMBLY

3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW
Page 93
Fan Plate A
MDHR1068
Page 94
Fan Plate A
MDHR1068
1 3748W232 1 EXTENSION
2 2313H233 4 STUD
3 2318D208 4 NUT
Page 95
Alternator Plate A
NDHR2710
Page 96
Alternator Plate A
NDHR2710
1 2871A306 R a. 1 ALTERNATOR (A)
History
a.
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 97
Alternator Bracket & Fixings Plate A
NDHR2710
1
4
10
9
5
Page 98
Alternator Bracket & Fixings Plate A
NDHR2710
1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H052 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 R b. 1 SCREW
7 2314J012 1 SCREW
8 0920497 1 WASHER
9 0920465 1 SPACER
10 2318A604 1 NUT
History
a.
2131A008 1 WASHER
b.
6 2314H103 1 SCREW
Page 99
Pulleys Plate A
NDHR2710
Page 100
Pulleys Plate A
NDHR2710
1 3115A049 1 2 GROOVE ALTERNATOR PUL-
Page 101
Auxiliary Drive Plate A
PDHR0036
Page 102
Auxiliary Drive Plate A
PDHR0036
1 3114X191 1 FAN DRIVE PULLEY
Page 103
Timing Case Plate A
QCHR0024
1
4
3
6
Page 104
Timing Case Plate A
QCHR0024
1 3716C573 R b. 1 TIMING CASE

R c.
2 2418F437 R e. 1 SEAL - FRONT END OIL
3 2314H034 4 SCREW
4 3681P053 R d. 1 GASKET - TIMING CASE
R d.
5 2314H003 R a. 6 SCREW
6 2314H006 2 SCREW
History
a.
5 2314H003 8 SCREW
b.
c.
d.
4 3617V015 1 GASKET - TIMING CASE
4 3617V016 1 GASKET - TIMING CASE
e.
2 2418F436 1 SEAL - FRONT END OIL
Page 105
Timing Case Plate B
QCHR0024
9
8
10
11
5 3 1
Page 106
Timing Case Plate B
QCHR0024
1 4111A034 R f. 1 IDLER GEAR (A)

2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 R b. 1 HUB
R d.
R g.
5 3241A025 R c. 1 PLATE (B)
R e.
6 2314J011 R e. 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 3112X011 1 THRUST WASHER
9 2116053 1 DOWEL
10 3321A003 1 WASHER
11 2314J606 1 SCREW
History
a.
0500012 1 WOODRUFF KEY
b.
4 3272A041 1 HUB
c.
5 3241A021 1 PLATE
d.
4 3272A026 1 HUB
e.
5 3241H009 1 PLATE
6 2314J010 3 SCREW
f.
1 3117N042 1 IDLER GEAR
g.
4 33426161 1 HUB
Footnotes
(A) USED ONLY WITH 3241A025

(B) USED ONLY WITH 4111A034
Page 107
Timing Cover Plate A
QCHR0024
1
4
Page 108
Timing Cover Plate A
QCHR0024
1 4142A504 R a. 1 TIMINGGEAR COVER

2 F 4142A504 1 TIMING COVER
3 3681P047 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
6 2314J002 1 SCREW
History
a.
1 4142A502 1 TIMINGGEAR COVER
Page 109
Drive Adaptor Plate A
QDHR1382
2 6
4
1
Page 110
Drive Adaptor Plate A
QDHR1382
1 4113H093 1 ADAPTOR
2 F 4113H093 1 ADAPTOR
3 3117C252 1 GEAR
4 2521A207 1 BALL BEARING
5 2521A415 1 BALL BEARING
6 2721A537 1 CIRCLIP
7 2415B167 1 SEAL - O RING
8 2311D578 1 SCREW
9 2311D560 R a. 5 SCREW
R b.
History
a.
9 2311D560 2 SCREW
2311D559 3 SCREW
b.
2311D559 5 SCREW
9 2311D559 5 SCREW
Page 111
Blanking Plugs Plate A
QDHR1382
3
2
Page 112
Blanking Plugs Plate A
QDHR1382
2 2314C049 R a. 1 SCREW
3 2415D053 1 WASHER
History
a.
2 3212V005 1 PLUG
Page 113
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031
Page 114
Lubricating Oil Pump & Delivery Housing Plate A
RBHR0031
1 4132F071 1 OIL PUMP

2 2314J008 5 SCREW
Page 115
Turbocharger Plate A
SBHR1460
4
1
2
Page 116
Turbocharger Plate A
SBHR1460
1 2674A200 G 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT
Service Options
1 2674A200P H 1 TURBOCHARGER
Page 117
Feed Pipes Plate A
SBHR1460
4
2
Page 118
Feed Pipes Plate A
SBHR1460
1 4128A027 1 PIPE - TURBO OIL FEED

2 F 4128A027 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER
Page 119
Leak-Off Pipes Plate A
SBHR1460
Page 120
Leak-Off Pipes Plate A
SBHR1460
1 3584A001 1 PIPE - TURBO OIL DRAIN

2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW
Page 121
Pipework & Connections Plate A
SBHR1460
Page 122
SBHR1460
1 3766A131 1 EXHAUST ELBOW

2 3824A261 R a. 1 BRACKET
3 3347A091 R b. 1 ADAPTOR
4 2314J003 3 SCREW
5 2318A634 3 NUT
6 2314J004 2 SCREW
7 2313M377 3 STUD
History
a.
2 3823A051 1 BRACKET
b.
Page 123
Pipework & Connections Plate B
SBHR1460
1
5
Page 124
Pipework & Connections Plate B
SBHR1460
1 3571C068 1 PIPE - AIR

2 2481D073 1 HOSE CLIP
3 3383A027 1 HOSE
4 2481D073 1 HOSE CLIP
5 2314H033 4 SCREW
6 3688A037 1 GASKET - IND MANIFOLD
Page 125
Exhaust Manifold Plate A
SBHR1460
Page 126
Exhaust Manifold Plate A
SBHR1460
1 3778E203 1 EXHAUST MANIFOLD

2 3681V512 1 GASKET - EXHAUST MANIFOLD
3 3218J013 8 SCREW
Page 127
TBHR0886
Page 128
TBHR0886
1 3611M006 3 PLATE
2 2314H033 12 SCREW
3 3684N503 3 GASKET
Page 129
Lift Pump Plate C
C PPL023952 VBHR2178
1
8 13
11
12
2
9
10
Page 130
Lift Pump Plate C
1 4132A018 R a. 1 LIFT PUMP

2 F 4132A018 1 LIFT PUMP
3 26560201 1 FUEL FILTER
4 F 26560201 1 FUEL FILTER ELEMENT
5 F 26560201 1 O RING
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK0696 R b. 1 MOUNTING KIT
9 F U5MK0696 6 MOUNTING
10 F U5MK0696 3 SPACER
11 2314F009 R b. 3 SCREW
12 2131A507 3 WASHER
13 3763A046 1 CONNECTION
History
a.
1 4132A014 1 LIFT PUMP
b.
8 U5MK0696 1 MOUNTING KIT
11 2314F909 3 SCREW
Page 131
Filter to Injection Pump Pipe Plate A
VBHR2178
Page 132
Filter to Injection Pump Pipe Plate A
VBHR2178
1 2646F001 1 PIPE - FILTER TO INJ PUMP
Page 133
Injection Pump to Filter Pipe Plate B
1
6
5
2
Page 134
Injection Pump to Filter Pipe Plate B
1 2646F009 1 PIPE - INJ PUMP TO FILTER

2 3763A045 1 CONNECTION
3 2481D406 R a. 1 PIPE CLIP
4 2481D456 1 CLIP
5 3733A011 1 BRACKET
6 2481D559 R b. 1 PIPE CLIP
History
a.
3 K138AF02 1 CLIP
b.
6 2481D558 2 PIPE CLIP
Page 135
Heater Plugs Plate A
WDHR0345
Page 136
Heater Plugs Plate A
WDHR0345
1 2666A016 4 GLOWPLUG
2 3161C019 R a. 1 BAR
3 2481D456 1 CLIP
History
a.
2 3161C015 1 BAR
Page 137
Engine Lifting Eyes Plate A
XBHR0458
1
2
4
3
Page 138
Engine Lifting Eyes Plate A
XBHR0458
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 139
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0536
Page 140
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHR0536
1 2848A071 1 OIL PRESSURE SWITCH

2 2415H002 1 SEAL - O RING
Page 141
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0536
Page 142
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHR0536
1 0650594 1 PLUG
Page 143
Temperature Gauge & Sender Plate A
ZLHR0360
Page 144
Temperature Gauge & Sender Plate A
ZLHR0360
1 3278A006 1 PLUG
2 2415H003 1 SEAL - SENSOR
Page 145
Fuel Pre-Lift Pump Plate A
B U149990L ZVHR1023
3
4
6 8
2
1
Page 146
Fuel Pre-Lift Pump Plate A
B U149990L ZVHR1023
1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE
Page 147
Water Trap Plate A
B U149990L ZVHR1023
12
10
11
Page 148
Water Trap Plate A
B U149990L ZVHR1023
1 2656F823 1 PRE-FUEL FILTER ASSY

2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER
Page 149
Miscellaneous & Auxiliaries Plate A
ZZHR1013
Page 150
Miscellaneous & Auxiliaries Plate A
ZZHR1013
1 33552414 1 ADAPTOR
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 151
Miscellaneous & Auxiliaries Plate B
ZZHR1013
Page 152
Miscellaneous & Auxiliaries Plate B
ZZHR1013
Page 153
Top Service Kit Plate A
C SACR0350 SACR0350
Top Service Kit
Kit d'Entretien Haut du Moteur
Wartungssatz für Motoroberteil
Kit per la manutenzione della parte superiore del motore
Juego de Servicio Superior
Page 154
Top Service Kit Plate A
C SACR0350 SACR0350
1 U5LT0350 R a. 1 GASKET KIT - TOP

2 3681E051 R a. 1 GASKET - CYLINDER HEAD
3 3681A055 1 GASKET - CYL. HEAD COVER
4 2415H008 1 SEAL - WATER OUTLET
5 3681V512 1 GASKET - EXHAUST MANIFOLD
6 3684N503 1 GASKET
7 3688A035 1 GASKET
8 3688A029 1 GASKET - TURBOCHARGER
9 L311FF02 4 INJECTOR WASHER
10 3688A036 1 GASKET
11 2418M514 4 SEAL - VALVE STEM (A)
History
a.
1 U5LT0350 1 GASKET KIT - TOP
2 3681E046 1 GASKET - CYLINDER HEAD
Footnotes
(A) BROWN
(B) GREEN
Page 155
Bottom Service Kit Plate A
SGBR0384
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 156
Bottom Service Kit Plate A
SGBR0384
1 U5LB0384 R a. 1 GASKET KIT - BOTTOM

2 2415715 1 SEAL - O RING
3 36832137 1 GASKET
4 3681P047 1 GASKET - TIMING CASE COVER
5 26420318 1 SEAL - O RING
8 3682A011 1 GASKET - WATER PUMP
9 3688A035 1 GASKET
11 3685A025 R a. 2 GASKET - OIL COOLER
12 3681K036 1 GASKET - SUMP
13 3681P053 1 GASKET - TIMING CASE
History
a.
1 U5LB0384 1 GASKET KIT - BOTTOM
Page 157
Parts Index
Page 158
Parts Index
Description Part No. Page Description Part No. Page
2 GROOVE 3115A049 101 3733A011 135

ALTERNATOR
PULLEY 3823A051 123
ADAPTOR 3347A023 153 3824A261 123
3347A041 123 BRIDGE PIECE 3627P041 61
3347A091 123 CAMSHAFT 3141D222 31
33552414 151 4112K043 31
3773A081 77 CAMSHAFT BUSH 3112D071 13, 17, 17
4113H093 111 CAMSHAFT GEAR 3117N001 107
ALTERNATOR 2871A301 97 CAP 2646E501 43
2871A306 97 3342A011 27, 27
ALTERNATOR 3824A071 99 3788A002 67

BRACKET
3788A003 67
BALL BEARING 2521A207 111
CIRCLIP 2721332 21
2521A415 111
2721A537 111
BANJO BOLT 3218R036 119, 119
2722A022 29, 57
BAR 3161C015 137
CLIP 2481D456 135, 137
3161C019 137
2481Y011 35
BELT 2614B662 59
2481Y012 35
BIG END BEARING U5ME0026 13, 19
2646E017 35
KIT
2646E019 35
BIG END BRG KIT - U5ME0026A 13, 19
U/S K138AF02 41, 135
U5ME0026B 13, 19 CON ROD 4115C311 13, 23
ASSEMBLY
U5ME0026C 13, 19
4115C312 15, 23
BLANKING PLATE 3623A009 17, 79
4115C313 15, 23
BLOCK 3241N001 83
4115C314 15, 23
BOLT 32186137 83
4115C315 15, 23
BOWL 2656F837 131
4115C316 15, 23
BRACKET 3641A007 33
Page 159
Parts Index
CON ROD BOLT 3212V003 23 ENGINE - RGL3783R 11

EXCHANGE
CONNECTION 3763A045 135
EXHAUST ELBOW 3766A131 123
3763A046 131
EXHAUST 3778E203 127
4133L048 89 MANIFOLD
4133L501 91 EXHAUST VALVE 3142A151 27
COVER 3788N003 69 EXTENSION 3748W232 95
COVER PLATE 3615A009 67 FAN DRIVE 4113K006 57
HOUSING
CRANKSHAFT 3117C221 19
GEAR FAN DRIVE 3114X191 103
PULLEY
CRANKSHAFT KIT ZZ90222 13, 19
3115C113 59
CRANKSHAFT KIT - ZZ90222P 13, 19
EXCHANGE FLYWHEEL 4111D199 47, 51
ASSEMBLY
CRANKSHAFT 3115T051 83
PULLEY 4111D266 47, 51
CYL HEAD COVER 4142X292 67 4111D277 49, 53
ASSY
FUEL FILTER 26560201 131
4142X312 67
FUEL FILTER BOWL 26560181 149
4142X323 67
FUEL INJECTION 2644H003 33
CYLINDER BLOCK ZZ50312 13, 17, PUMP
ASSEMBLY 17, 17
2644H013 33
ZZ50312P 13, 17
FUEL INJECTION 3117L261 33
CYLINDER HEAD 3218A011 27 PUMP GEAR
BOLT
GASKET 36832137 65, 157
3218A012 27
3684N503 129, 155
CYLINDER HEAD ZZ80268 11, 27,
KIT 27, 27 3688A035 121, 155,
157
DIAPHRAGM 3789A001 67
3688A036 121, 155
DOWEL 2116053 107
GASKET - 3688A038 73
3244A009 13, 17, 17 BREATHER
DRAIN PLUG 2656F836 131 GASKET - CYL. 3681A055 67, 155
HEAD COVER
Page 160
Parts Index
GASKET - 3681E046 27, 155 3383A027 125

CYLINDER HEAD
33872632 73
3681E051 27, 155
HOSE CLIP 2481877 73
GASKET - 3681V512 127, 155
EXHAUST 2481D073 125, 125
MANIFOLD
HUB 3272A026 107
GASKET - IND 3688A037 125
3272A041 107
MANIFOLD
3311A054 107
GASKET - OIL 3685A025 75, 157,
COOLER 157 33426161 107
3685A033 75, 157 IDLER GEAR 3117N042 107
GASKET - OIL 3688A039 17, 77, 4111A034 107
FILTER HEAD 79, 157
INJECTOR 2645K011 37
3688A041 77, 157
INJECTOR CLAMP 3751A241 37
GASKET - SUMP 3681K036 61, 157
INJECTOR NOZZLE 2645K611 37
GASKET - TIMING 3617V015 105
CASE INJECTOR WASHER L311FF02 37, 155
3617V016 105 INTAKE VALVE 3142H071 27
3681P053 105, 157 LEVER 36155429 99
GASKET - TIMING 3681P047 109, 157 LIFT PUMP 4132A014 131

CASE COVER
4132A018 131
GASKET - 3688A029 117, 155
TURBOCHARGER LIFTING BRACKET 3617A015 139
GASKET - WATER 24880234 87 3624A016 139

PUMP
LUBRICATING OIL 4134C043 71
3682A011 85, 87, FILLER
157
MAIN BEARING KIT U5MB0018 13, 19
GASKET KIT - U5LB0384 157, 157
BOTTOM MAIN BEARING KIT U5MB0018A 13, 19
- U/S
GASKET KIT - TOP U5LT0350 155, 155
U5MB0018B 13, 19
GEAR 3117C252 111
U5MB0018C 13, 19
GLOWPLUG 2666A016 137
METRIC BOLT 3211C002 13, 25
HOSE 2646F501 43
Page 161
Parts Index
MOUNTING KIT U5MK0696 131, 131 PIPE - FILTER TO 2646F001 133

INJ PUMP
NUT 0576052 29, 29
PIPE - FUEL INJ NO 3525A061 35
0576111 41 1 CYL
2318A108 33 3525A101 35
2318A603 33, 61 PIPE - FUEL INJ NO 3525A062 35
2 CYL
2318A604 55, 99
3525A102 35
2318A634 117, 123
2318D208 95, 99
3 CYL
33532129 147, 147
3525A103 35
OIL COOLER 2486A217 75
4134W021 75 4 CYL
OIL FILLER 4134C072 71 3525A104 35
OIL FILLER CAP 4142X098 71 PIPE - INJ PUMP TO 2646F009 135

FILTER
4142X099 67
PIPE - TURBO OIL 3584A001 121
OIL FILTER 2654407 81 DRAIN
OIL FILTER HEAD 3773A071 77 PIPE - TURBO OIL 4128A027 119

FEED
OIL PRESSURE 2848A071 141
SWITCH PIPE CLIP 2481D406 41, 135
OIL PUMP 4132F071 115 2481D558 135
OLIVE 0566002 41 2481D559 135
0566004 147, 147 PISTON AND RING 4115P015 13, 21

KIT
33811112 41
PISTON AND RING 4115P016 15, 21
PIPE - AIR 3571C068 125 KIT - O/S
PIPE - BOOST 4121A058 41 4115P017 15, 21
4121A063 41 PISTON COOLING 2113A001 17
JET
PIPE - BREATHER 4134K015 73
2113A003 13, 17
4134K022 73
PISTON RING KIT UPRK0002 13, 21
Page 162
Parts Index
PISTON RING KIT - UPRK0002B 15, 21 PRE-FUEL FILTER 2656F823 149

OVERSIZE ASSY
UPRK0002D 15, 21 PRE-FUEL FILTER 26550005 149

KIT
PLATE 3241A021 107
PUSHROD 31434307 31
3241A025 107
REPAIR KIT - U7LW0172 87
3241H009 107 WATER PUMP
3611M006 129 ROCKER ARM 4115R314 29
ASSEMBLY
PLUG 0650204 147, 147
4115R315 29
0650588 13, 17,
17, 27 ROCKER SHAFT 4115R612 11, 29
ASSEMBLY
0650594 143
ROCKER SHAFT 4115R703 29
0650710 13, 17, 17
ASSY - MINOR
2431154 27, 151,
ROCKER SHAFT 3174A015 29
151
SPRING
2431A016 63
SCREW 0746853 49, 53
2485A104 29
2151A001 67
2485A108 17
2161A011 73
2485A109 45
2161A013 67
26560614 149
2311D039 61
3212P008 13, 17, 17
2311D060 75
3212V005 113
2311D559 111, 111,
3212V006 17 111
32141316 13, 17, 17 2311D560 111, 111
32186405 61 2311D578 111
32416117 27 2314C049 113
3241A011 13, 17, 17 2314F001 17
3241A012 13, 17, 17 2314F003 69
3278A006 27, 145 2314F004 121
3278A007 77 2314F005 73
Page 163
Parts Index
2314F009 131 2314J011 107
2314F909 131 2314J012 99
2314H002 109 2314J606 107
2314H003 33, 89, 2314K161 71, 75

105, 105,
121 2314K164 85
2314H004 33, 65, 2314W009 37

75, 91,
2316A901 29
93, 99
2316A902 29
2314H005 71, 85
32114145 29, 29
2314H006 75, 105
32162203 47, 51
2314H011 71
32166329 13, 17, 17
2314H012 85, 109
3218J013 127
2314H015 61
SEAL - FRONT END 2418F436 105
2314H022 61
OIL
2314H023 61
2418F437 105
2314H033 17, 79,
SEAL - INJECTOR 26460064 37
125, 129
SEAL - O RING 2415715 61, 157
2314H034 105
2415A068 73
2314H038 77
2415A131 67
2314H052 99
2415B167 111
2314H103 99
2415H002 141
2314J002 33, 109,
139, 139 2415H009 77
2314J003 123 2415H540 71
2314J004 123 2415H701 73
2314J005 57 2418F001 89
2314J007 99 2418F002 89
2314J008 115 26420318 33, 157
2314J010 107
Page 164
Parts Index
SEAL - REOS 2418F704 13, 25 TAPPET 3142U031 31

HOUSING
3142U991 31
SEAL - SENSOR 2415H003 27, 145
THERMOSTAT 2485C041 91
SEAL - 2415H219 93
THERMOSTAT THERMOSTAT 4133L507 93
HOUSING ASSEMBLY
SEAL - VALVE 2418M514 27, 27, THIMBLE 33142111 13, 17, 17

STEM 155
THRUST WASHER 3112X011 107
2418M517 27
31137312 19
2418M519 27, 155
31137322 19
SEAL - WATER 2415H008 91, 155
31137551 19
OUTLET
31137561 19
SEALING RING 2415633 71
TIMING CASE 3716C471 105
SHORT ENGINE RG40001 11, 13
3716C571 105
SMALL END BUSH 3112A005 23
3716C573 11, 105
SOLENOID 26420469 33
TIMINGGEAR 4142A502 109
SPACER 0920465 99
COVER
SPRING 3174A017 67
4142A504 11, 109
3175P003 73
TURBOCHARGER 2674A200 117
STARTER MOTOR 2873K624 55
2674A200P 117
2873K625 55
UNION 0206002 41
STARTER RING 0410236 47, 49,
UNION NUT 3353D004 41
51, 53
VALVE COLLET 3142W004 27, 27
STUD 2313C078 55
VALVE GUIDE 3313A012 27, 27
2313H233 95
VALVE SEAT 3314A231 27
2313M377 117, 123
INSERT
3211P013 61
3314A241 27
SUCTION PIPE 3575A063 65
VALVE SPRING 3174A016 27, 27
SUMP 3717E271 61
WASHER 0920497 99
SUPPORT BRACKET 36241123 73
2131A008 99
Page 165
Parts Index
Description Part No. Page
2131A506 119, 119,

119, 119
2131A507 131
2134A502 29
2411D008 33
2411D013 147, 147
2415D053 113
26431192 149
33117127 47, 49,

51, 53
3321A003 107
K134AF01 33
WATER PUMP KIT U5MW0194 85
WATER 2848A127 39
TEMPERATURE
SENSOR
WOODRUFF KEY 0500012 13, 19,

31, 31,
107
Page 166

Perkins RG38101

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RG38101 RG38101

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 158

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Exchange Long Engine 11 Pick-Up Sensor 39

Short Engine 13 Boost Control Pipe 41

Cylinder Block & Liners 17 Fuel Leak-Off Pipe 43

Crankshaft, Main & Big End Bearings 19 Pick-Up Sensor 45

Pistons & Rings 21 Flywheel & Starter Ring 47

Connecting Rods 23 Flywheel & Starter Ring 49

Rear End Oil Seal 25 Flywheel & Starter Ring 51

Cylinder Head Assembly 27 Flywheel & Starter Ring 53

Rocker Shaft Assembly 29 Starter Motor 55

Timing Gear & Camshaft 31 Fan Drive 57

Fuel Injection Pump 33 Pulleys 59

High Pressure Fuel Pipes 35 Sump 61

Atomisers 37 Dipstick & Filler Tube 63

Section Page Section Page

Oil Strainer 65 Water Outlet Housing 91

Cylinder Head Cover 67 Water Outlet Housing 93

Cylinder Head Cover 69 Fan 95

Breather 73 Alternator Bracket & Fixings 99

Oil Cooler 75 Pulleys 101

Oil Filter 77 Auxiliary Drive 103

Blanking Plates 79 Timing Case 105

Oil Filter 81 Timing Case 107

Front End Drive Input 83 Timing Cover 109

Water Pump 85 Drive Adaptor 111

Water Pump 87 Blanking Plugs 113

Section Page Section Page

Lubricating Oil Pressure Switch/Gauge 141

Lubricating Oil Pressure Switch/Gauge 143

Temperature Gauge & Sender 145

Fuel Pre-Lift Pump 147

Water Trap 149

Miscellaneous & Auxiliaries 151

Miscellaneous & Auxiliaries 153

Top Service Kit 155

Bottom Service Kit 157

Injection Pump to Filter Pipe 135

Heater Plugs 137

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Parts kit instruction 21820259

Power Exchange Long Engines

Item Part No. References Qty. Description Notes

1 RGL3783R 1 ENGINE - EXCHANGE

Item Part No. References Qty. Description Notes

1 RG40001 1 SHORT ENGINE

Item Part No. References Qty. Description Notes

28 4115C312 4 CON ROD ASSEMBLY GRADE G