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REF NO: HA/QUO/3****/21 DATE: 09/11/2021

Techno- Commercial Offer


(Project Proposal)

To,
KIND ATTN: MR.KAILASH MENON

M/S. GLOBALWATER BOTTLING COMPANY W.L.L


KINGDOM OF BAHRAIN.

For:
OFFER FOR MINERAL WATER PROJECT (SPEED: 250BPM)

Date:
TH
09 NOVEMBER 2021

From:
Hilda Automation
R-810/811, T.T.C Industrial Area, M.I.D.C.
Thane – Belapur Road, Rabale,
Navi Mumbai – 400701. India.
Tel1: 91-022-27641585
Tel2: 91-022-27642396
Fax: 91–022-27642387
Email: marketing@hildaautomation.in

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ABOUT US

W e are a packaging machinery Manufacturer’s & Exporter’s with more than 3 decades of

expertise. We at M/S. Hilda Automation have world class technology with world’s class
instrument like CNC machine from DMC Germany.

M/S. Hilda Automation main function is in the design and manufacture of innovative, state of
art and versatile packaging machines for today’s packaging requirements. The machines are
constructed to the highest standards using quality Stainless Steel and Aluminum and are also
available as per the customers need and the usage of the machine. This all helps us in
supplying high quality, accuracy parts for long durability is our prime object. We have a strong
reputation among major customers in India. The company is eager to establish long-term
business relations with its customers from across the globe.

Supplying assorted high-quality packaging machines such as servo-based machines, pneumatic


based machines, mechanical packaging machines and machines for various packaging
applications. We have a solid reputation among major customers in the Indian as well as
International market.

Besides supplying typical machinery, we also accept custom orders to meet different
requirements. Able to develop high efficiency and capability-enhanced labeling & sleeving
equipment, we also offer the most well-organized after-sales service.

In a very short span of time, we have been successful across the nation. This has been possible
through comprehensive technological know-how, constant R&D and abundant flexibility in the
study of customized requests. Moreover skillful and experienced manpower and meticulous
quality control guarantee a product that satisfies the most demanding criteria of the customers.

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Entire product range:

Machines in Fully Automatic, Semi Automatic and Manually type.

 Filling machines. (for Water, Juice, Milk, Yoghurt/Dahi, Jelly/Jam/Ketchup, Oil, Liquor,

Chavanprash, Mango Pulp, Biscuit, Cream, Lubricant, Chocolate)

 Sealing machines. (Pre-cut Aluminium Foil type & Laminated Film type)

 Capping machines (Screw type, Lug type, Crown cork, Press fit)

 Shrink Sleeve Applicator (100BPM & 200BPM) (Body & Neck Sleeving)

 Sleeve Cutting machines (With Perforation & Without Perforation)

 Labelling machines (Single side, Front & Back, Wrap Around & BOPP-Hot melt)

 Tunnel (Heat Based & Steam based)

 Shrink Wrapping machines.(Fully Automatic & Semi Automatic)

 Conveyors (Slat, Fabric/Teflon Belt or Air)

 Cutting/Slicing machines (Pastry, Cake, Paneer)

 Induction Sealers.

The benefits of Automatic packaging machines:


 Reduced Manpower.
 Rich quality of packaging.
 Increased production and Turnover.
 Retaining Hygienic aspects.
 Can fulfill production commitments.

The Proposal covers:

1. Blowmolding Machine

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2. Automatic 400 BPM Rinsing, Filling & Capping in Plastic PET bottles for CSD.
(60-80-20 configuration)
3. Automatic Hot Melt BOPP Labeling Machine 400 BPM.
4. Shrink Wrapping Machine 400 BPM
5. Cartoon Box Packing Machine
6. Front Labeling Machine

 SPECIFICATION FOR FULLY AUTOMATIC BOTTLE RINSING, FILLING AND


CAPPING MACHINE (MONOBLOCK TYPE)
 Product: CSD

 Container: Pet Bottle


 Nos. of washing nozzles: 60

 Nos. of filling valves: 80

 Nos. of Capping heads: 20

 Filling volume: 500ml-2000ml.

 Production Capacity: 400 bottles/min of200 ml.


(The speed will vary depending upon volume to be filled).

 Power: Main Drive motor – 5 HP (APPX)


Air Conveyor Blower – 0.75 HP (APPX)
Cap Elevator – 0.75 HP (APPX)
Un-loading Conveyor – 2 H.P. (APPX)

The Proposal covers:


1) Automatic Rinsing Unit.
3) Automatic Filling Unit.
4) Automatic Capping Unit. (Includes Cap Hopper/Elevator)

MACHINE COMPOSED OF:


1. Machine configuration: 60-80-20 (Rinser - filler - capper) purely mechanical machine for durability.

2. Machine will be made in Stainless Steel- 304 and product contact parts in Stainless Steel-316. The machine base
frame will be in Mild Steel.

3. The bottles have to be manually loaded on the mouth of the Air conveyor. A blower is fitted on top of the frame of
the Air conveyor. The air pushes the bottle further automatically and the bottles enter the Monoblock Rinsing, Filling
& Capping machine.

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4. The machine will have 60 washing nozzles working under positive pump pressure of de-mineralized water. The
machine does not include centrifugal pump for de-mineralized water.

5. You would be required to supply water @ 10000 Ltr. Per hour & 40 PSI pressure. The bottles from the air conveyor
will be taken by the star wheel and gripped by two pair of fingers.

6. The gripping fingers will hold the bottles by neck and necessary guide bars will invert the bottle up site down by
180°. Duly inverted bottles will receive water from the washing nozzles on the rear of the machine. The washing will
operate from 90° to 270° rotation of the machine. 0° position is in the front of the operator.

7. The washed bottle will be taken by the star wheel under the filling nozzles. The machine will have 80 filling nozzles.
The bottles will be raised to the filling nozzles by lifting cam. The bottle will be pressed against filling walls and the
same will open. If no bottle is there the filling valves will not open. The juice under vacuum will be filled into the
bottles. Having the Standard Feature of “NO BOTTLE / NO FILL”.

8. As soon as the bottle is full and during rotation of the machine value will be closed positively and bottle will be
lowered and transferred under the capping head. During transfer bottle will pick up the cap from the chute.

9. The bottle will enter the capping turret. The machine will have 20 capping heads. The cap elevator will sort and
deliver the caps to the chute. By adjustable torque chucks, caps will be firmly tightened. Duly capped bottles will be
transferred on the discharge conveyor or will be inline for further application or taken to the collecting table for
further packing.

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10. Having the Standard Feature of “NO FILL / NO CAP”.

11. Complete wraparound shell for Rinser - filler - Monoblock with Stainless Steel-304 cladded, machined platform with
precise location for assembled housings. Main drive motor will have variable speed AC drive for easy regulation of
machine operating speed.

 SPECIFICATION FOR AUTOMATIC BOPP LABELING MACHINE


(SPEED: - 400 BPM FOR 200 ML)

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 Product: CSD filled bottles.

 Range of Bottles: 500ml - 2000ml.

 Capacity: 400 BPM in 200ml. (Depending on Label Length.)

 Label Cut length: 50mm – 320mm.

 Size of bottle: Height 50mm (min) – 300mm (max).


Dia. 30mm (min) – 100mm (max)

 Maximum Roll Dia. 450mm

 Inner dia. Of Core: 6 inch.

MACHINE FEATURES:
 Fully Automation Hotmelt labeling machine.
 World famous Hot-Melt System – “ROBO TECH” make
 Vacuum System.
 Simple and compact in design.
 With PLC control system having Touch screen HMI.
 Low Power Consumption due to Robo Tech gluing unit.
 Low Glue consumption due to Robo Tech gluing unit.
 No Bottle, No label mechanism avoids any wastage of labels.
 Inverted drive uses for AC motors.
 No Glue cleaning required as compared with normal BOPP machines of the market.

(Gluing Unit) (Gluing Nozzle Head)

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(Touch Screen HMI) (Bottle Infeed Star Wheel)

(Unwind Unit)

PREREQUISITES:
Floor - Space Requirement:
Approximately 1 meter from all sides of the machine; hence clear of 1 meter each to be added to length, width & height
of the m/c dimension.

Operator requirement:
1 skilled operator and 1 semi-skilled operator

Electrical supply:
Connected load 12 Kw (For Glue Heating) after that running load is 4.5kw, 415V +/- 10%, 50Hz +/- 3%, 3 phase, Neutral
& Earth.

Pneumatic Air supply:


3 HP, 3 - CFM compressed air at constant 6-bar pressure for pneumatic cylinders

Conveyor Dimension:
Conveyor Height: Adjustable 950 mm ±50mm.

TECHNICAL SPECIFICATION:
 Dimension of the m/c: 4.5 mtr (L) X 1.2 mtr (W) X 2 mtr (H). (Appx.)
 Frame structure will be of M.S powder coated. (Certain internal mechanism of the machine, such as Cam, chain, and
sprockets etc that will be internal & not exposed will be of M.S.)
 0.25 HP geared motor for unwind unit.
 Rotary Turret For label holding attachment for labeling.
 Servomotor will be of “Panasonic” make of 2 KW for nip roller.
 1 Hp motor coupled with “Bonfiogli” gear box for main drive.
 Hot Melt Glue Dispenser Unit – 1 No of “ROBO TECH” make .
 Vacuum pump will be of 3HP.
 S.S In feed & S.S out feed conveyor.
 0.5 HP geared motor of Bonfiglioli /Hindustan make – 1 No. (For Conveyor)
 0.5 HP Frequency Drive – Delta make — 1 No.
 Bearing – 4 Nos for each conveyor.
 Chain Guard – 1 No.
 Chain (1/2) inch – 1 No.
 Chain sprocket – 2 Nos for each conveyor.
 Motor mounting plate.
 Roller – 2 Nos.
 Frame Leg – 4 Nos.
 Sensors used will be of “Proximon Controls” make.
 P.L.C. of “Delta” make.
 Pneumatics of “Festo/SMC” make.
 Electrical Hardware’s of L&T, Siemens, or of standard make.
 Massage Belt for bottle rotation.

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The BOPP Labeler machine separate one label from the roll, puts glue to the label, and applies it accurately to your
product.

The BOPP Labeler is the perfect machine for any high volume Hot Melt Glue labeling projects that requires the application
of plastic label to a cylindrical container. With labeling speeds up to 400 BPM the BOPP Labeler delivers high speed, cost
effective labeling solution for any high volume line. Another great feature of this machine is the fast and easy
changeover. Its quick change capability allows for 30 - 60 minute changeovers requiring only a single tool. Less downtime
means more production.

This BOPP Labeler requires negligible cleaning time as the hot wax is only collected in the Glue melt unit and the wax is
sprinkled in dot form on the labels which is sucked by vacuum on the drum. No cleaning of nozzles as the wax
automatically heats up when the unit is started for application, so No blockage of wax in the nozzle

 SPECIFICATIONS FOR AUTOMATIC COLLATION & BUNDLING MACHINE AND


SHRINK TUNNEL (400 BPM)

 Shrinking area: CSD Filled bottles

 Bottle Size: 250ml,500ml, 1000ml

MACHINE FEATURES:
1. Automatic operation.
2. Rigid Structure with Good Speed.

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PREREQUISTES:
Floor Space requirement:
Approximately 1mtr from all sides of the machine; hence clearance of 1mtr should be added to the actual
size of the machine.

Operator requirement:
1 Skilled operator & 1 semi-skilled operator

Electrical supply:
3 Phase electric supply, 23 KW, 415V ±10%, 50Hz ±3%, 3Phase Live, Earth & Neutral.

Pneumatic Air supply:


Pneumatic air supply required in the machine for cylinders.

UTILITY (CLIENT’ SCOPE):


 3 phase electric supply.
 Stabilizer will be provided by you to avoid voltage fluctuation.
 Compressed air will be provided by you.
 Compressor and all external pneumatic piping.
 All external civil, electrical work.

ESSENTIAL:
 Container should be of good quality & dried.
 Operator should understand the working of the machine properly.

TECHNIACAL SPECIFICATIONS:-
 All internal and outer parts of the machine will be fabricated from MS sheet material suitably with
Angles.
 The machine tunnel will be insulated with 50mm thick glass wool all the sides.
 The conveyor will be made of S.S. Wire Mesh Belt.
 Web conveyor belt drive – 3 phase gear motor.
 Imported Nicrome wire vertical installation.
 Flange type A.C. motor-1 no.
 Digital temperature controller.
 “Siemens/L&T” make Contactor.
 A.C. Drive – 0.5 hp for mesh conveyor.
 Panel- 1 No.
 Power 440 volts A.C. + Neutral.

COMMERCIAL OFFER Packaging Line For CSD (SPEED : 400BPM in 1000ml)

SR. MACHINE RATE IN


MACHINE DETAILS
NO INR

1. BLOW MOLDING MACHINE Rs.3,50,00,000/-

Automatic 60 Head Rinsing, 80 Head Filling & 20 Head Capping


2. Rs.2,50,00,000/-
Machine.

3. PREMIXER Rs.52,00,000/-

4. CHILLER 100TR Rs.50,00,000/-

5. CARBONATOR Rs.50,00,000/-

6. CO2 MANIFOLD

Automatic Hot Melt Bopp Labeling Machine Along With Robo tech
7. Gluing Unit And 1000ml Change Parts Rs.60,00,000/-

Automatic High Efficiency Double head Shrink Wrapping Machine In Rs.1,30,00,000/-


8. M.S Structure With Powder Coated.
Exit Roller Conveyor. Rs.10,00,000/-
9.

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Cartooning box Packing machine Rs.2,50,00,000/-
10.

Front labeling machine Rs.60,00,000/-


11.

Total conveyor used in entire water line Rs.1,00,00,000/-


12.

Total: Rs.13,08,00,000/-

TERMS & CONDITIONS:

TAXES: GST 18% (whichever is applicable) any changes in the government duties at the time of delivery
will be charged extra.

TRANSPORTATION, OCTROI, PACKAGING AND FORWARDING CHARGES: At actual. (If you


require any special packaging for the machine then it will be charged extra)

INSURANCE: At actual will be borne by you.

PAYMENT TERMS: 50 % Advance along with the confirmed purchase order and balance 50% against
Proforma Invoice before the dispatch of the machine.

DELIVERY: 18 - 20 weeks from the date of confirmed purchase order copy with 50 % advance. (Verbal
order will not count)

INSTALLATION & COMMISSIONING: Our two technicians (Mechanical & Electrical) will do
installation & commissioning but lodging and boarding, conveyance charges will be borne by you and
installation charges will be Rs. 5,000/- per day per person for Mumbai or Rs. 7,000/- For outside Mumbai.
Before calling the technicians for installation of the machine please ensure that the External arrangement
(piping of product line, compressor, pneumatic piping, external civil work, Sleeve rolls, utility etc.) for the
machine should be ready from your side before the installation of our machine. In case the external
arrangement is not available at the time of installation you will totally have to bear the cost of the technicians.

SERVICE CHARGES AFTER INSTALLATION: Service charge per day per Technician will be Rs.
5,000/- for Mumbai or Rs. 7,000/- For outside Mumbai.

MANUAL: Copies of Manual will be provided to you at the time of Installation of the machine.

INSPECTION: At our works before dispatch at your cost.

CANCELLATION: Once we confirm the order, we will take up the manufacture of the machine
immediately in hand. Hence, we cannot accept any cancellation of order and thus we cannot refund your
advance amount back to you. The placing of an order with us implies acceptance of the conditions of sale here
in stated regardless of any constricting clauses in the Buyers purchase order.

VALIDITY: 30 days from the date of Quotation.

WARRANTY: One year from date of our bill against any mechanical manufacturing defects. Items like
motors, rubber components, conveyor belts, bearings, and electronics units’ etc. will not come under the
purview of warranty, even though we purchase the material from reputed manufacturers.

SPECIAL INSTRUCTION: Customer has to provide the required samples (Bottle, Caps, and Labels etc)
required in the trial of the machine at his cost. Quantity of the samples will be mentioned prior to the trial.
Please make sure the trail samples are arranged in advance so this may not delay the delivery time. Or
the delivery time scheduled in the quotation will not be valid.
TRAINING: We shall provide all the necessary training regarding the working/maintenance of the machine,
the training charges will be free but the lodging and boarding and conveyance etc of your technician will be
borne by you. If your operator is not trained we are not responsible for the satisfactory working of the
machine

SPECIAL NOTE: If the machine is not picked up after the final inspection (Beyond the delivery time) by
you then we will charge 1.5% per week for the basic value of the machine and it has to be cleared before the
machine dispatch.
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JURISDICTION: Any dispute will only be settled in Mumbai Jurisdiction.

Any addition other than the basic/standard machine details mention in the quotation will cost extra.
This quotation cancels all the previous given quotation.
Note: The Company rules the right to change the specification/design for the better functioning of the
machine.

Apart from this if you need more details please feel free to contact us. Assuring our best attention at all times.

Thanking you,

Yours truly,
For Hilda Automation

Authorized Signatory

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