Professional Documents
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TABLET SECTION: -
(01) Rapid Powder Mixer cum Granulator. ( RMG )
(20-25/40/60/100/150/250/300/400 Kgs.)
(02) Mass Mixer (50/100/200 Kgs.)
(03) Planetary Mixer (15, 20 ,40, 100 Kgs and above )
(4/1) Octagonal Blender.
(15/100/200/250/300/500/1000 Kgs.)
(4/2) Double Cone Blender
(25/50/100/200/300/500 /1000 Kgs.)
(4/3) “V” Blender ( 25, 50, 100, 200, 300, 500, 1000 Kgs.)
(4/4) Bin Blender 90 / 150 / 300 / 450 / 600 / 750 / 1000 /1200 / 1500
Liters Gross Capacity.
Product container :-
Conical shape shell and flat bottom with perforated plate and fine mesh fixed to the bottom
by quick clamp arrangement in SS-316, 2.5mm thik construction , having sight glass and
007. light glass for process inspection, sampling device for online sampling, container is made out
of mild-steel pipe sections and provided with PU coated nylon wheel in SS castors.
Explosion flap :-
horizontally mounted and fixed with thin Aluminum sheet provided at rear side of filter bag
008. chamber, this opens to the atmosphere through (SS duct) View glasses in the retarding
chamber & product container is provided.
Utility Requirements
Compressed air Requirement 10/CFM/HR. & pressure 4 BAR
012. Electrical power Requirement 12KW/3PHASE
Boiler steam Requirement
PRICE DETAILS:-
Gmp model 60kg/batch fluid-bed dryer(steam heated system) with extra container &
013. trolly, solid flow meter, sampling port,fully-autometic based control panel with touch screen
display , PLC & Non-flameproof motor & control systems..etc.......................................................
Extra cost for SS 304 , 350mm ID x 2mm wall thick duct with two fitting flange
014. ......................................................................
Extra cost for SS 304, 350mm elbow with two side flange
015. ......................................................................
stand
frame Made of mild steel. Square section. Duly epoxy painted.
Top plate & plaform Made of Mild steel, top is cladded in SS 304, dimpled sheet..the
top cladding is completely backed by MS supports plate
Bottom plate Made of 3mm mild steel plate, painted
Side covers Made of SS 304, bolted to the frame
ladder Made of SS 304 dimpled
04. Electrical control system
Operating console SS 304 sheet cabinet
Main motor on/off
Chopper motor on/off
Emergency Stop
Ammeters for Main and chopper Motor
Process Timer auto/manual switch
Location Ergonomically mounted on platform
Power panel Powder coated, with all switches, controls and M.C.B
Function Switch gear
Main isolator
Location Housed in the main stand.
05. gaskets Bowl Lid & ports-silicon
Bowl discharge –PTFE
Main impellor shaft-Teflon
Chopper shaft-Teflon
06. Safety features Chopper motor interlocked with the main motor.
Fast speed of motor interlocked with slow speed.
Unit will not operate if air pressure is below set value.
Limit switch on lid interlocked with impellor & chopper motors.
Overload protection relays on motors.
Emergency stop button on operating panel.
07. Utility requirement Power consumption 45kW @ 415V, 3phase, 50hz
Filtered, Dry, oil Free compressed Air 15 CFM @ 6Kg/cm2
08. documentation Material test certificate for contact parts
Surface finish test report
Installation & maintenance Manual with Spares list
Warranty Certificate of Machine
Certificates & Manuals of bought out including calibration.
Electrical Circuit Diagram
GA and P&ID
Machine Dynamic Load
09. Inspection By client/pharmachem machinery inc.
10. Trial No Load running Trial will be offered for ½’’ hour.
Load trial can be offered, material to be arranged by client as a
free issue.
11. packing Wrapped in plastic.
Commercial offer :-
no model Technical specification price
GMP model
Rapid mixer Contact parts in SS 316 quality
01 granulator Fully -autometic plc based control panel
Capacity:- 150ltrs NON-FLP Electricals system.
(60KG/BATCH) HMM dual speed and dual motors
Elecon make gear box
No Discripation Specification
Process & operational data
Purpose Sieving of powder or granules.
Construction Stand alone, floor-supported unit. The whole unit along withThe
motor, sieves, hopper etc. Are covered by a SS skirt.
Principle of operation Optimally tensioned sieves are made to vibrate using a
vibratory motor which rotates eccentric weights. As they
01. vibrate, the material gets sieved and the oversized particles get
retained while undersized particles fall from the discharge
through gravity.
Working capacity Maximum 250kg/hour& minimum:40/hour
Depending on the nature of product moisture content sieve size
amplitude of vibration weight position on the motor frequency
of motor input supply rate of feed number of deck, anti-blinding
options present or not quality of sieve
Charging inputs The powder is loaded manually
02. Data design
Overall dimension 1050MM(length)x 800MM(width)x 1200MM(height)
Quality assurance Built as per Good engineering practice and to comply GMP &
Cgmp level equipments
Electrical rating Non-Ex rated,415V,50hz,3-phase
03. Main components
Drive assembly
Type Vibratory,
Motor specifications 0.5 H.P/ 1440RPM/Non-FLP
3.1 Motor Mounting system Flange Mounted system
Mounting Drive assembly mounted on a tubular framework, with help of
motor mounting plate.
M.O.C Frame Work & guards is SS 304 materials
Mounting Plates is Mild steel
Cylindrical, with welded flange face at the top and bottom.
3.2 Base Base with inspection / acess window on hinges for approachTo
the motor. Made of SS304 Flanges. Inspection window 200 x 300
Base with lockable castors with SS bracket & rubber wheels.
Cylindrical, with lip faces at both ends. Provided with an internal
Lower hopper cone to channelize the flow of materials towards the external
3.3 perimeter. Cone is fully welded to the inner diameter
type Central cylindrical shell with welded conical frustums at both
ends.cones having incuded angle between 30-50
Discharge port Discharge ports is rectangular to circuler, with an effective radial
opening of 500MM. X 100dia at the outlet.
Upper deck
3.4 construction Cylindrical with lip faces at both ends.
8MM thick M.S Plate, with tapered edges to suit clamp profile.
3.5 Motor mounting plate Plate house the motor, bolted at the center, and retains the
hopper assembly on the top. Transmission springs couple the
plate ti the base of the unit.
8 Nos. Springs are fixed on the upper girth Flange of the
3.6 Transimissin springs base.Upper end of the spring are Fixed to the bottom of the
motor mounting plate.
SS 304 cylindrical girth ring skirt to protect the springs form
3.7 Skirt of springs exposure and achive greater Cgmp compliance. Skirt is Fixed to
the bottom of the motor mounting plate.
3.8 Clamps ( c ) section clamps in two halves with hinging
arrangement.Closure with toggle action between the two halves.
Locking lever Has screw adjustment to compensate for tension
required. The bottom hopper is secured to the motor mounting
plate by a clamp. Similarly each sieve is sandwich between the
hopper faces with the clamp securing the lips of the upper and
the lower hopper
3.9 Gasket White food grade neoprene (c) section gasket. Ensures powder
tight interface between the two hopper faces and the sieve.
04. Starter Dual starter
SS 316 contact parts internally 240 grit mirror finish.
05. Finishing SS 304 cladded/covered parts externally 180grit matt finish.
C.S parts to be paited with enamel paint.
06. Utilities Electrical consumption 0.37kw @ 415V, 50hz
Scope of standard documentation
Material test certificate for contact parts.
07. Documentations. Installation & maintenance Manual
Spare part List.
Warranty certificate of Machine
Electrical circuit diagram
General arrangement drawing
08. Inspection Client / consulatant / pharmachem machinery inc.
09. Trail No load running trial will be offered for ½ hour.
10. packing Wrapped in plastic put in crate / seaworthy.
Commercial section :-
no Descripation specification
Process & operational data
Purpose Dry blending of free flowing / granules uniformaly and Achieve
homogeneity with shorter time cycles and easy Cleaning.
Blender Stand alone, floor-supported unit, unit with ‘A’ support stand and
motor drive on pipe framework.
Operating temperature ambient
Gross capacity 375ltrs
01. Working capacity 250ltrs
Blender RPM Fix-12 RPM
Charging inputs The dry mass either loaded manually or by charging drum
assembly or thorugh pneumatic conveying.
Discharging of outputs The blend mass either un loaded manually or by charging drum
assembly or through pneumetice conveying system.
02. Design data
Overall Dimension A)Machine overall dimension
1250MM length x 2000MM width x 2000MM height
b)control panel
300MM length x 200MM deep x 400mm height
Code Built as per Good engineering practice and to comply cGMP
Electrical Rating Non-Ex-rated,415V,50hz,3phase
03. Main components
Drive assembly
Type Geared
Motor specification 5 H.P / 1440 RPM / Non-FLP
Motor mounting Foot mounted.
Sprocket Drive to driven Ratio:1:2
Coupling Coupling between motor and gear reducer pin bush / gear / Rigid
type. Motor directly coupled to gearbox. A compact Geared
assembly is the main drive unit.
Mounting Drive assembly mounted on a tubuler framework, intergrated to
the main support of the Blender. The drive and Gear assemblies
are shrouded in a SS cover, screwed down to the
framework.acess doors on hinges are provided for maintenance.
M.O.C Frame work & guards : SS 304
3.1 Mounting plates : carbon steel
Output from the Gear reducer engages the driving shaft on the
blender body. Shaft runs through a self-aligning pillow type-
bearing block. Shaft either directly welded to the body of the
blender or offered at a flange connection for ease of aligment.
Mechanism Driven shaft on opposite end are similarly supported on pillow
units. There by giving smooth rotary motion. A hand wheel is
provided on the fan end of the motor. This facilities hand rotation
to the drive and aids indexing of the body, when it has to be
brought to rest in the discharge position.
shaft SS 304, solid with flange connect
Plummer support frame ‘A’ profiled at both ends of the body.
Support designed to achieve wide base for distribution of the
Bearing pillow units turning mass load and moment. Two section tied together with a
cross member at the rear. Top of the stand truncated with pad
plate for mounting the pillow blocks. Guardrails fixed at the front
and the rear of the stand.
3.2 SUPPORT FRAME
Type Tubular support frame, A – profile at both ends. Of the body
Support designed to achieve wide base for distribution of the
Turning. Mass Load and moment. Two sections tied together with
a cross member at the rear. Top of the stand truncated with pad
plate for mounting the pillow blocks. Guardrail fixed
At the rear of the stand.
Size Square/ Rectangular pipe section / A profiled plate construction.
100mm x 100mm x 3mm thick, 1350mm at base x
1800mm heights.
3.3 BLENDER BODY
Type Polygonal prifiled and divided into three section :
MOC SS - 316
Cubical in profile :
1500mm length x 900mm width x 385mm height x 3.2swg thick..
Lower cone:
Square to round frustum. 250mm outlet diameter x 325mm
Dimensions height x 3.2swg thickness cone terminates in a discharge valve.
Upper section:
Trapezoidal frustum rectangular-to-rectangle 375mm height,
upper end with a rectangular opening for man entry. 14 swg
thickness
Total body height: 1150mm height
Ractangular 900mm Length x 300mm Width. Port with Loose
Charging port Independent lid sitting flush to the body. Girth flange for the port
Square section with groove for square gasket. Lid flange flat face.
Fastening by swing bolts with ring nuts all along the oening sides.
To ensure powder tight closure.
Discharge Manually operated butterfly valve.
M.O.C SS-316
Type Manually operated
Seat Silicon gasket
Dead plate at valve Yes
3.4 GUARD RAIL
Mechanical rail provided on the unit. Gate footprint to suit the
turning radius of the blender body. Front set of railing in two
Type sections open able, with Limit switch/safety switch interlock.Rear
Set fixed, to prevent accidental intrusion in the blender rotation
area.
04. AUTOMATION & CONTROLS.
Operating paneL Made in AISI-304
Location Machine Mounted
The machine has the following controls:
Emergncy Stop – Push to operate, twist to release and following
buttons:
Operation control Start blending ---- push and release
Stop blending ---- push and release
Inch ---- push and release
LED’s to confirm--- Blend on.
Key Lock for auto-Manual operation timer.
05. SAFETY & INTERLOCKS
Low voltage earthing Cooper being monitored continuoslyduring the entire operation.
Machine will not run if the earhing continuity is broken
Safety barrier Positively interlocked safety barrier with limit/safety switch. Im
case barrier is even partially open the unit will not run.
Over load protection Yes.
relays
SS 316 contact parts internally 240 grit mirror .
06. FINISHING SS 304 claded/ covered parts externally 180 grit Matt.
C.S parts to be painted with enamel paint.
07. UTILITIES.
Electrical consumption 5.75 @ 415 V, 50Hz.
08. DOCUMENTATIONS
SCOPE OF STANDARD DOCUMENTATION-
Material test certificate for contact parts.
Installation & maintenance Manual.
Spare part List.
Warranty certificate of machine.
Certificates, Manual for briught out items.
Electrical circuit diagram
Schematic diagram of machine showing overall
GA and PID diagram.
Instrument List with manufacturers calibration certificate.
09. INSPECTION Client
10. TRIAL No load Running trial will be offered for ½ hr.
11. PACKING Wrapped in plastic
COMMERCIAL OFFER :-
GMP Model with High Capacity Mobile Hot Air Blower System
Description
In the process of coating tablets and confectionaries, the personal skills of the
coater needs to be supplemented by a correctly designed, versatile coating pan.
Pharmachem Coating Pan have very heavy & sturdy structure , made from angles &
channels. Complete structure covered from all sides. Two nos. of covers with hinges
provided on two sides( left & right ) of the structure. Three nos. of covers are fixed
with bolts.
Variable speed pulley system made out of cast iron, with motor slides are provide
up to 48" size for speed variation. Motor & worm reduction gear are used of any
reputed make, as per customer requirement.
( A.C. frequency drive for variable speed of coating pan will be also provided on
demand )
Coating pan made from 10 SWG, SS304 or SS316 or SS316 L material and polished
to the mirror finished from inside & outside.
Pharmachem Coating Pans have been designed after a careful study of the needs of
expert coaters such as Rotational Speed, Angle of inclination of Pan, Inside finishing
of the pan , Total Volume and Temperature of the hot air.
Description
The standard pan is elliptical in shape, mounted at 30° angle. RPM of the pan is
variable. with help of the variable speed pulley.( A.C. Drive provided optionally )
Inbuilt hot air blower system as a standard supply up to 48'' size ( Excluding 60'' &
72'' size ) & high capacity mobile hot air blower system also provided ( as a
optional ) with temperature controller to control the temperature of air at selected
temperatures between 30°C to 75°C is provided with air delivery pipe to deliver
required quantity of air in the pan.
Special Features
• Pan fabricated from 2.5mm thick, SS Sheet of SS 316 quality with adequrate
mouth opening and depth. With removable cover with view glass system
• Temperature controller provided for temp. controlling.
• Anti vibrating unit provided for proper leveling, hence no requirement of
foundation.
• Compact hot air blower with 02 hp motor & 03kw air heater with inlet air
damping arrangement.
• General structure made out of M.S. in Standard Model & same will be
covered with SS304 in GMP Model.
• Easy mounting arrangement for change over from Coating Pan to Polishing
Pan.
• Tablet loading capacity is....:- 35kg/batch
• Main motor for pan capacity:- 03hp/3phase/440v
Optional
Atomized spraying system for conventional coating for tablet film coating
The spraying system used for atomized film coating of tablet on conventional
coating.
The spraying system is consist of automized spray gun , high pressure peristaltic
pump, stand for gun, solution holding tank, pneumatic operated stirrer and
automatic control panel . the complete system is work on based on auto coater
machine technology.
Salient features :
Commercial offer :-
NO. DESCRIPTION OF EQUIPMENT QTY AMOUNTS
001. 36’’ DIAMETER COATING PAN WITH HOT BLOWER & VFD 001NOS.
ARRANGEMENTS..
002. 50LTRS SUGAR SPRAYING UNIT WITH PNUMETICE 001NOS.
STIRRER & PERISTATICE PUMP
003. TOTAL AMOUNTS:-
DOCUMENTS :- User & maintenance manual with calibration & test certificates.
COMMERCIAL OFFER :-
BODY: Fabricated in double walled construction SS 316 Q. inside and S.S. frame
work from outside SS 304 Q the unit mounted on rigid steel frame work, the gap in
between the two walls is filled with thick fiber glass wool for insulations. The unit is
also provided with air inlet, air filter, adjustable air outlet, self - locking insulated
door etc. Unit is provided with a single door at the front side. The door will be
locked with the help of spring loaded ball latures. The door lips will have silicon
gasket prevent the leakages.
ELECTRICAL HEATING : Air is passed through totally enclosed electrical air heater
bank to obtain maximum temperature. The hot air is circulated in the drier by means
of a fan fitted on the side of the oven and driven by a suitable 0.5 HP motor. The hot
air is passed through 5micron filter. The blower is capable to ensure uniform air
circulation inside the drier.
CONTROL: A control panel, provided in front of the oven, comprises of thermostat,
dial thermometer, Push button on-off operation, indicating lamps, earthing bolt etc.
duly interconnected suitably.
FINISH: The whole unit is mirror polished from inside & outside with dull or mat
finish.
TECHNICAL DATA
Drier Internal Wall Thickness :- 16Swg. SS 316 Q.
Drier External Wall Thickness :- 14 swg. Ss 304 Q.
Glass wool Insulation Thick. :- 75mm
Trays capacity :- 24 Trays
Heating Media :- electrical heating with
Motor :- 0.5 HP (CG Make Standard motor – 1 No.)
Drying temp. Maximum :- 100o
TRAYS: Trays are manufactured from S.S. 316 Q. 18swg. Thickness sheets with
round corner. Size of Tray is 32” x 16” x 1 ¼”. Inside & outside of tray will be mirror or
matt finished (as per client requirement)
COMMERCIAL OFFER :-
CAPSULE SECTION
AUTOMATICE CAPSULE LOADER
The Automatic Capsule Loader is sturdy, compact in design and simple in operation.
Capsule Loader is suitable to fill loading tray of manual capsule filling machine
automatically. Machine is preferred choice of medium & small scale pharmaceutical units
for producing capsule products. It gives higher production at lower cost and better
standards of accuracy.
Advantage
Loader automatically loads empty capsule in the loading plate for manually operated
capsule filling machine, hence it take normally 5 minutes to load empty capsule in 300
holes loading plate manually, this machine cuts down that time to only 30 second. With the
help of one Capsule Loader you can fill loading plates of 2-3 capsule filling machines. Thus
increase the production on one hand and reduce the number of operator & equipment
coast on other hand.
Production Output
Fill 300- holes plate in 30 second & provide output up to 36,000 Capsule/hour
Interchangeability
The machine is manufactured to suit the following capsule size combination 00/0/1/2/3 or
4/5
Salient Features
• Low investment high output
• Significant difference in your production department
• Simple to operate, can be handled by semi skilled person
• No setting system for any change part
• Machine stop automatically after loading is complete
Technical Specification
Production Rate 36000 Capsules/hour
Overall Dimension
630 mm
Length
Width 430 mm
Height
780 mm
General Information:
We offer 300 holes manual capsule filling machine in complete steel material.
There are different capsule sizes ranging from 00,0,1,2,3,4,5 for which this
machine is suitable. The machine is provided with highly finished stainless steel
surface. Machines can be provided with different grades of SS material like
SS304 / SS316 or SS316L. We provide the premium quality mirror finish and
very precise locking of the capsules in our manual capsule filling machine. Our
manual capsule filling machines are worldwide accepted with ample of clients
operating the machines worldwide. The machine is designed and constructed by
qualified engineers with good quality material and products which give best
quality output and least breakdowns. There is a machine, Automatic Capsule
Loader for loading empty capsules in loading tray, offered optionally, which can
be used for enhancing the production capacity.
Model : SF-300 [GMP] machine body in SS304 with change parts in SS304
Model : SF-300 [GMP] machine body in Ss304 with change parts in SS316
Model : SF-300 [STD] Machine body in chrome finish with change parts in
SS304
Model : SF-300 [STD] Machine body in chrome finish with change parts in
SS316
Orientor : Manual Capsule Loading System , Optional for All models
Optional Features :
SPECIFICATIONS
Machine Features :
• 300 holes manual operated capsule filling machine, as per model selected.
• Available with SS 304, SS 316 and SS 316L contact parts / Change parts
• 1 no top section plate. [Change part]
• 3 no's capsule loading tray. [Change Part]
• 1 no. powder filling tray
• 1 no. Nylon Brush.
• 1 no. Teflon Scrapper.
• 4 no's Delrin legs for resting points
• Available in capsule sizes 00/0, 0/1/2, 3/ 4 & 5
Product Description
Pharmanox Make Tablet & Capsule inspection belt is a simply sturdy, durable and high productivity
unique designed for 100% visual inspection of the tablets from both sides, 100000 tablets per hour
can be inspected on this machine by employing 2 operators there by reducing inspection cost
considerably.
Additional feature:-
1. Microprocessor based control panel with On/off foot switch.
2. Vibrator assembly with dust separating perforated system.
3. Magnifying lens of 100m dia. Machine works on 220V single phase
4. Vibrator amplitude adjustable.
Technical specification
Output Maximum 100000 tablets per hour
Moc Totally SS 304
Conveyor belt Pvc coated, imported, 150mm wide, food grade
Drive assembly Specially designed D.C geared motor , 0.25hp, 180VDC, 70RPM, frame
size S2NR, foot mounting.
Adjustable speed Through power controller
Charging height 1400mm from ground level
Upper belt height 970mm from ground Level
Discharge height 870mm from ground Level
Inspection length 385mm for first operator and 500mm for the second operator
Overall dimensions 2040mm(length) x 500mm (width) x 1500mm(height)
Finishing Matt finish
Prise:- As per above specification inspection machine
Total amounts :-
(08) TECHNICAL SPECIFICATION OF 175LTRS DOUBLE CONE BLENDER
DOCUMENTS :- User & maintenance manual with calibration & test certificates.
COMMERCIAL OFFER :-
NO. DESCRIPTION OF EQUIPMEMENTS PRICE IN INR.
Gmp model double cone blender with control panel as per
001. Above specifications.
Capacity :- 175ltrs/batch (50kg/batch)
002. Extra chrage for if you Require FLP motor & control panel
003. TOTAL COST OF THIS MACHINE IS RS:-