BREW HOUSE EQUIPMENT

Following are the components that form a part of the Brew House.

1. Malt Mill
 300 Kgs/hr
 SS 304 2 Roller Design
 Single Lever Adjustable Gap
 Grain Flow Rate Adjuster.
 2HP three phase TEFC motor.
 Bottom Hopper for controlled output.
 Grain Hopper for 50kgs of grain capacity

2. RO Water Tank with RO system (60HL)

 1000lph RO system
 SS304 2mm thk vessel
 Top & bottom torispherical dish
 Atmospheric pressure top round manway
 SS304 2HP Pump
 Rotary CIP Spray Ball.

3. HLT (60HL)
 Steam Heated 60HL tank
 SS304 2mm thk vessel
 100mm thk insulation with 2mm thk SS304 outer cladding.
 Top & bottom torispherical dish
 Atmospheric pressure top round manway
 SS304 2HP Pump
 PHE for heating
 Rotary CIP Spray Ball.

4. CLT (60HL)
 SS304 3mm thk vessel glycol cooled 60HL tank
 1.5mm thk SS304 dimple Jacket
 100mm thk insulation with 2mm thk SS304 outer cladding.
 Top & bottom torispherical dish
 Atmospheric pressure top round manway
 Insulated Tank.
 SS304 2HP Pump
 Rotary CIP Spray Ball.

5. Mash Kettle (20HL)

 SS304 3mm thk vessel.
 1.5mm thk SS304 dimple jacketed, Steam Heated
 100mm thk insulation with 2mm thk SS304 outer cladding.
 15deg conical bottom & Torispherical top dish
  Atmospheric pressure top round manway
 Grist Hydrator with inline water mixing station
 Rotary CIP spray ball.
 Bottom mounted agitator with VFD control.

6. LauterTun (20HL)
 SS304 3mm thk vessel
 100mm thk insulation with 2mm thk SS304 outer cladding
 Atmospheric pressure top round manway
 Side rectangular manway for spent grain removal
 Top mounted rakes, VFD controlled.
 Laser cut false bottom.
 Automated Grant/Underback
 Sparge assembly with sparging nozzles
 Rotary CIP spray ball.

7. Boil Kettle (20HL)

 SS304 3mm thk vessel (30% extra headspace)
 100mm thk insulation with 2mm thk SS304 outer cladding
 Atmospheric pressure top round manway
 Internal steam claendria for heating
 Rotary CIP spray ball.

8. Whirlpool Tank (20HL)

 SS304 3mm thk vessel
 100mm thk insulation with 2mm thk SS304 outer cladding
 Tangential inlet for whirlpool.
 Multi point wort pickup
 Trub dam
 Wort Aeration assembly.
 Rotary CIP Spray Ball.

9. Brewhouse Control Panel & Instrumentation

 PLC based control panel and instrumentation.
 SS304 RTD sensors for all tanks.
 2 x SS304 sanitary 3HP pump for mash transfer and boil kettle
 1 x SS304 sanitary 5hp pump for whirlpool and wort knockout
 VFD control for mash agitator, whirlpool, rakes.
 Pneumatic valves for piping controls
 Flow meter for strike water and sparge water
 Temp indicator for PHE.

10. Plate Heat Exchanger

 SS304 plates.
 Wort in temperature 96C
  Wort out temperature 20C
 Cold Water temperature 5C

11. Work Platform.

 SS 304 construction.
 Control Panel mounting provision.
 Wort sample collection station with sink
 12. CIP (200L – Single vessel )
 200L SS304 Vessel with electric heating.
 5hp pump
 Skid mounted
FERMENTATION & MATURATION EQUIPMENT
Following are the equipment for fermentation and maturation.

1. Unitank
 80HL Insulated Tank (20% extra head space considered)
 SS304 3mm thk Cylindro-conical Vessel, cone angle 70 deg.
 1.5mm thk SS304 Dimple Jacket, Glycol Cooled.
 Top torispherical dish
 Pressurized top round manway.
 Vessel test pressure: 3bar
 Vessel operating pressure: 2 bar
 Jacket test pressure: 2 bar
 Jacket operating pressure: 1.5 bar
 Bunging device & PVRV
 Rotary CIP spray ball.
 Stand Pipe.
 Sample Valve

2. BBT
 80HL insulated tank. (10% extra head space considered)
 SS304 3mm thk Vessel
 1.5mm thk SS304 dimple jacket, glycol cooled.
 Top & bottom torispherical dish
 Pressurized top round manway.
 Test Pressure: 3bar
 Operating Pressure: 2 bar
 Jacket Pressure: 1.5 bar
 PVRV
 Rotary CIP spray ball.
 Sample Valve
 Ss304 4micron Carbonation Stone
 3. Fermentation control panel
 PID based control panel and instrumentation.
 SS304 RTD sensors for all tanks.
 Manual override for glycol actuators
 Rotary glycol actuators for tank inlets.
UTILITIES

1 Glycol Chiller: 12TR glycol chilling unit for fermentation and conditioning.(Werner Finley
or equivalent make)
1 Unit

2 Cart Pump Trolley mounted pump with VFD for cellar transfers (Zuetech or similar make)
1 Unit.

3 Piping for Glycol for Cellar Tanks

SS304 2” header lines with 1” drops & rotary actuator
Cellar tanks & CLT
As per site layout. Cost not considered in quote.

4 Steam Boiler 300kg/hr steam boiler for brew house.(LPG Direct fired)
1 Unit

5 Flexible Hoses for internal transfers, As per Site layout, Not Included in this scope
As per site layout. Cost not considered in quote.
.
Note:
All Fermentation & Maturation equipment exterior will be polished to a Matte finish.
All Fermentation & Maturation equipment dish/cone exterior areas are polished to a mirror
finish.
All Fermentation & Maturation equipment inner area will be polished to a mirror finish.
All Brewhouse equipment exterior & interior will be polished to a 2B finish.

Scope of Work:

1. Equipment layout.(Customer – Supplier)

a. Supplier will work in tandem with the customer to finalize the layout of the
equipment on the floor.
2. Civil Work.(Customer)
a. All work of civil nature is to be carried out by the customer. Supplier will
provide any additional inputs that are required for the smooth operations of the
process.
b. Supplier will provide all load related information required for architectural
work.
3. Electrical Power.(Customer)
a. Electricity as required for the operations of the equipment is to be provided by the
customer.
b. Any supporting infrastructure that is required for this electricity supply is to be
provided by customer.
4. Water, its storage, and supply lines. (Customer)
a. Availability of water is to be taken care of customer
b. Storage of water is to be carried out by customer.
c. RO system is to be provided by the customer.
5. Equipment Setup. (Supplier)
a. Supplier will setup equipment on the plot/space demarked by the customer.
b. A clear path for loading the equipment on to the site should be provided by the
customer.
6. Skilled Labor.(Supplier)
a. Skilled labor such as welders and other skilled labor for equipment fitting to be
provided by Supplier
7. Local Labor/manpower, Cranes. (Customer)
a. Any additional labor/manpower for setting up the equipment is to be provided by
the customer.
b. The equipment unloading and setup requires cranes, which has to be provided by
the customer.
8. Utilities Setup.(Supplier)
a. All utilities mentioned in the utilities sections are to be carried out by
Supplier.
b. In case of civil work being required for Cold Room. Civil Work is to be provided by
customer.
9. Effluent Treatment.(Customer)
a. The customer should conform to all requirement specified by the state for the safe
disposal of effluents. The ETP as required is to be setup by the customer.
10. Piping between utilities and Brewhouse. (Supplier)
11. Piping between BrewHouse and Unitanks and BBT’s. (Supplier)
12. Safety. (Customer – Supplier)
a. All safety guidance which has to be maintained during operations will be provided
by Supplier.
b. Customer is expected to follow all state safety rules related to fire for safety of
working personnel’s.
c. First Aid supplies for working personnel’s is to be provided by customer on site.
d. Hazard and warning signs is to be provided by customer.
13. Welding equipment (Supplier)
a. Welding machines and other equipment required for welding will be provided by
Supplier during commissioning.
14. Glycol for glycol chillier. (Customer)
a. Glycol for glycol to be provided by Customer during commissioning.
15. Dispensing. (Customer)
a. In case the equipment is set in a pub environment, the dispensing mechanism on
taps is to be executed by the customer.
16. Commissioning (Customer – Supplier)
a. Commissioning of the brew house, Unitank’s and utilities will be carried out
collaboratively. Supplier will drive the process of commissioning and
customer is expected to provide necessities for the commissioning.
17. Permissions and Legal Compliances.(Customer)
a. All permissions for setting up the microbrewery is to taken by the customer prior to
commissioning.
b. All legal compliances from the state/local body is to be taken by the customer
before commissioning.
c. All compliances required for pollution control and additional equipment for
pollution control such as ETP, chimney etc is to be carried out by the customer.
18. Boarding Facilities.(Customer)
a. All facilities of boarding of engineers and laborers will be taken care by Customer.