Professional Documents
Culture Documents
VOLUME 3 OF 4
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11
LOWER KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN
NATIONAL UNIVERSITY OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T,
05023L, 05025M, 05112L, MK03, SINGAPORE 119083 (QUEENSTOWN PLANNING
AREA)
VOLUME 3 OF 4
2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
1 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
SECTION 22 : AIR HANDLING UNITS (AHU) AND FILTERS WITH HEAT TS/M/S22/1 to
PIPE TS/M/S22/16
2 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
3 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
4 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
5 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
6 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
7 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11 LOWER
KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN NATIONAL UNIVERSITY
OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T, 05023L, 05025M, 05112L, MK03,
SINGAPORE 119083 (QUEENSTOWN PLANNING AREA)
INDEX
DESCRIPTION PAGE
VOLUME 3
8 2602542S/ME
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11
LOWER KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN
NATIONAL UNIVERSITY OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T,
05023L, 05025M, 05112L, MK03, SINGAPORE 119083 (QUEENSTOWN PLANNING
AREA)
PART IV-1
2602542S/ME
SECTION 1 - GENERAL
1. Scope of Works
1.2 The scope of works for mechanical services shall include but not
limited to the following:
a) Air-conditioning System
1.3 The Sub-Contractor shall have to price for Option items as specified in
the Specifications and Drawings. The validity of the pricing for the
Option shall remain valid throughout the duration of the Contract
Period plus up to six (6) months of the Defects Liability Period. The
Employer reserves the right to exercise the Option in part or in whole,
and the Contractor shall not be entitled to claim for loss of profit, etc
should the Employer decide not to proceed with Option whether in part
or in whole.
1.4 The above works shall be executed by specialist contractors who has a
minimum of 5 years track record of commercial and institutional
experience, and of registered with BCA in the appropriate workhead
and Financial Grade as follows:
1.5 The Sub-Contractor shall engage firms registered with BCA ME02 L4 and
above for BAS works; and with BCA ME01 L3 or ME06 L3 and above for
the Engineered Smoke Control System.
PS/M/S1/1 2602542S/AC
1.6 Air-conditioning System
PS/M/S1/2 2602542S/AC
i) Supply, install, testing, commissioning and maintenance one lot
of air control equipment include VAV boxes, venturi valves
complete with damper actuators, plenum boxes, insulation,
power supply, supports and all other accessories to form a
complete system.
PS/M/S1/3 2602542S/AC
g) Supply, install, testing, commissioning and maintenance one lot
of remote control panels at FCC room for all fire and essential
fans including wirings, conduits, fire rated cables, supports and
all other accessories to form a complete system.
h) Hook Up, Testing, Commission And Maintenance one lot of
ductwork connectors and all other accessories to user’s
equipment during DLP.
PS/M/S1/4 2602542S/AC
1.9 Laboratory Equipments (NOT USED)
The BAS and BMS shall be provided to integrate the control and
monitoring of the ACMV, electrical, lighting, lifts, plumbing, sanitary,
card access, security and all other building services together with the
IT infrastructure. It shall comprise of, but not limited to the following:
1.11 Tenders are also required to price for the optional items as specified in
the tender drawings and specification. The S.O. reserves the right to
award the Sub-Contract with or without the optional item. Should the
S.O. decide not to carry out the optional item, the entire sum as
entered in the cost breakdown shall be omitted. If the optional item is
to be exercised, the Sub-Contractor shall execute the entire works
within the Sub-Contract period specified. No extension of time is
allowed.
Ductwork of galvanized steel shall complete with lock seam and TDF
joints, constructed in accordance to practice recommended in latest
editions of guides by SMACNA and SS 553.
PS/M/S1/5 2602542S/AC
Wet exhaust air ductworks serving autoclaves and washers shall be
made of SS316 stainless steel material.
All HEPA filter housing shall be tested in accordance with ASME N509
and N510 standards. All HEPA filter housing shall be factory tested and
supplied with a certificate of conformance and test report each.
PS/M/S1/6 2602542S/AC
All laboratory AHUs shall be installed with min. primary filter (MERV 8)
and secondary filter (MERV 14). All AHUs serving office and
educational spaces shall have min. primary filter (MERV 8) and
secondary filter (MERV 14). The filter rating shall be based on the most
stringent of either above-mentioned or Technical Specification and
code requirements.
1.12 The Sub-Contractor shall get the manpower, equipments, material etc.
to ensure that the works are completed as scheduled. The Sub-
Contractor shall note that any shutdown to the existing services (ie
water supply, air-conditioning system, etc) can only be carried out after
office hours and over the weekends subjected to the S.O. approval. All
costs to meet the schedule shall be included in the tender price.
1.13 All works shall be carried out in minimum disturbances to the User.
Works may be carried out after normal working hours, holidays,
weekends etc. The Sub-Contractor must obtain written permission
from the S.O. prior to carrying out of the abovementioned works. All
costs incurred in respect of any of the above shall deem be included in
order to facilitate the completion of the works.
1.14 All new Systems / devices installed shall be of Year 2000 Compliance.
1.15 The Sub-Contractor shall provide the interfacing point in the DDC
through protocols for the BAS/IBMS Sub-Contractor to monitor and
control functions such as remote programmed start / stop, run status,
trip alarm, high / low level alarm, run-time totalisation, etc. for the
following item:
Where the level probes are linked to a DDC, interfacing with the DDC
by BAS/IBMS Sub-Contractor shall be done via the open protocols.
2.1 With full sun load and maximum shade temperature of 33.8oC DB
(93oF DB) and 31.1°C WB, (88oF WB) the plant shall be capable of
maintaining a temperature of 22 - 25oC (71.6 - 77oF) and a relative
humidity of (55% - 65%) within the occupied space and other
temperatures and relative humidity as shown in the Tender Drawings.
2.2 Air movement at sedentary occupant levels generally shall not exceed
0.25 m/s.
PS/M/S1/7 2602542S/AC
2.3 Laboratory Airflow Control System
The Sub-Contractor shall submit detailed proposal of laboratory air-flow
control system with control schematic for acceptance.
i) CO2 sensor (for all re-circulating AHU). The CO2 sensor shall
provide control to the outside air damper. The minimum
position for CO2 control shall be configured to meet minimum
ventilation to the space to control non-occupant related sources
in the space or to meet minimum ventilation to the space to
control non-occupant related sources in the space or to meet
minimum occupied and unoccupied ventilation requirements for
laboratory as specified in the specification, ASHRAE and
drawings. The maximum position shall be set equal to design
ventilation rate.
k) Smoke detector
Alarm shall be provided for smoke detector and interlock with
AHU supply air cut-off.
PS/M/S1/8 2602542S/AC
For single pass laboratory, the control shall maintain minimum 8 ACH
for occupied period and 4 ACH for unoccupied period. For re-
circulating system for laboratory, the control shall be able to maintain
min. 6 ACH for occupied with at least 2 Outdoor ACH and emergency
purging of min.10 to a max.15 ACH.
The controller shall control and modulate humidity control system (if
available in the system to sub-cool and reheat. Room heating will be by
hot water reheat coils to maintain room temperature and RH set point.
Sub-Contractor shall provide detailed pipe routing and control
schematic for approval. All pre-insulated pipeworks, balancing valve
and modulating valve to each room supply air hot water reheat coils
shall be deemed inclusive in the contract.
PS/M/S1/9 2602542S/AC
2.6 Zone Variable Air Volume (VAV/ Venturi Valve (VV) /Fast Respond
Variable Air Volume (FVAV) Air Terminal Unit Interface
PS/M/S1/10 2602542S/AC
2.8 AIRFLOW TRACKING CONTROL
Total system return air shall continuously track supply air CMH
according to following relationship. RA (CMH) = SA (CMH) – (EA
(CMH) + PA (CMH) + TA (CMH))
a. Supply airflow (SA) is measured continuously by airflow
measuring station.
b. Exhaust airflow (EA)
Unoccupied mode:
PS/M/S1/11 2602542S/AC
2.9 FUME HOOD EXHAUST (NOT USED)
3.1 The works and all plant, equipment and materials forming part of this
Contract shall comply in all respect with any relevant Statutory
Regulation, Bye-Laws and other Regulations currently in force. In
addition, current Rules and Requirements of the following bodies (the
latest edition) shall be complied with:
PS/M/S1/12 2602542S/AC
iv) SS 553 : Code of practice for air-conditioning and
mechanical ventilation in buildings
3.2 The Contractor shall obtain and complete all notices required by the
above Authorities as necessary and shall obtain all consents necessary
for the various works to be executed and shall pay all fees in
connection therewith.
3.3 The work shall also be carried out strictly in accordance with the
current editions of all applicable British Standards or other National
Standard acceptable to the S.O.. All electrical installations and
materials supplied shall comply with Singapore Standard SS 638, Code
of Practice for Wiring of Electrical Equipment of Building and to be
approved by the PUB.
3.4 All Codes, Acts, Standards and regulations shall be the latest
published edition.
3.6 The equipments that offered and selected shall comply with SS 530 for
the energy efficiency. S.O. shall have the final approval on the
equipment that offer for base on the energy consumption and efficient.
PS/M/S1/13 2602542S/AC
4.4 The noise/sound level in the various areas due to operation of
equipment shall not exceed the recommended standard by local
Authority or ASHRAE whichever is the lowest.
The Contractor shall procure all permits and pay all fees and charges incurred
in connection with this Contract.
6. The Specification
6.1 This Specification is intended to set out in general outline the minimum
requirements and standards of installation for the various units of
equipment and works it covers. Provision set out, or claim made in the
successful Tender which are in excess of, or improved upon the basic
requirements of the Specification shall unless otherwise determined by
the S.O. become part of the requirements of the Specification whether
or not they are subsequently incorporated in addenda to the
Specification.
6.2 The S.O. shall be the sole judge of what constitute an improvement
upon or exceeds the requirements of the Specification.
PS/M/S1/14 2602542S/AC
7. Materials and Workmanship
7.1 Unless expressedly stated to the contrary, all materials, and equipment
supplied by the Contractor shall comply with the applicable Singapore
Standards (S.S.) or British Standards (B.S.) Specifications approved by
the S.O.
7.2 Where a standard is referred to, that standard shall be the latest
published edition thereof, unless otherwise stated.
7.3 All materials and equipment supplied shall be new and of the best type
for each particular purpose and of the first quality with regard to design,
manufacture and performance.
7.5 Unless otherwise specified, the equipment and material within the
scope of this Specification shall be of a standard proven design.
Design incorporating components which may be considered prototype
in nature will not be accepted.
7.10 All works shall be carried out in accordance with the best engineering
practice by experience tradesmen of appropriate grades to the
approval of the S.O..
PS/M/S1/15 2602542S/AC
8. Site Climatic Conditions
All equipment and works installed shall be capable of operating effectively and
efficiently under the following site conditions:
9. Shop Drawings
9.1 The Contractor shall immediately upon the award of the Contract
prepare and submit to the S.O. for approval all plant and equipment
layout drawings showing full details within four weeks. Detailed
calculations shall be submitted where applicable. All equipment and
materials proposed shall be submitted for approval.
9.2 Shop drawings shall cover complete details for the following but not
limited to:
g) Foundations
PS/M/S1/16 2602542S/AC
9.3 These layout drawings shall be based generally on the S.O.'s
drawings, modified only as required to suit the specified materials and
equipment to be provided, to fit in with the latest available information
on building construction details and the requirements of other services
and equipment and also to incorporate any improvements proposed by
the Contractor.
9.5 The drawings shall be drawn in the same scale as the S.O.'s drawings.
Details shall be drawn in larger scales. Where applicable, symbols the
same as those in the S.O.'s drawings shall be used and all other
symbols shall conform with the acceptable local drafting practice.
9.7 Three (3) copies of each drawing shall be submitted for approval not
later than four weeks after award of the Contract. Drawings with
inadequate details and not conforming to the requirements as stated
above will not be considered.
9.8 Upon approval of the drawings, the Contractor shall deliver seven (7)
copies of each approved drawing to the S.O. for the purpose of
Contract administration.
9.9 The drawings shall be submitted in ample time for review and approval
by the S.O. and no work shall be carried out until such drawings are
approved. The Contractor shall allow a period of not less than three
(3) weeks for the S.O. to study the drawings for approval.
9.10 It is the onus of the Contractor to ensure that his drawings conform to
the requirements of the Specification and that they are approved by the
S.O. early.
PS/M/S1/17 2602542S/AC
10. Tender Submission
· Schedule of Rates
· Schedule of Technical Data (with full catalogues)
· Schedule of Asset Capitalisation
· Schedule of Deviation from Specifications
· Schedule of Proposed Comprehensive Maintenance
· Schedule of Spares
· Schedule of Tenderer’s Particulars
Failure to submit all the above items in full will render the tenderer to be liable
for disqualification and consequent void and rejection. All information is to be
filled in completely. All technical submission (catalogues and technical data)
are to be submitted (4 sets) before the award of tender
11. Programme
11.1 The Contractor shall immediately upon the award of the Contract
prepare and submit to the S.O. for approval the detailed time schedule
for the progress of the work within 2 weeks.
11.2 The schedule shall be submitted with ample time for review and
approval by the S.O. The Contractor shall allow a period of not less
than 2 weeks for the S.O. to study the schedule for approval.
b) delivery of materials
12.1 Prior to the completion of the works, and not later than 3 weeks of the
date of Substantial Completion, the Contractor shall submit to the
satisfaction of the S.O. five (5) hard cover bound sets of
Comprehensive Operation and Maintenance Manuals and Data Sheets
published by the equipment manufacturers, five (5) hard cover bound
sets of "As-Installed" drawings and five (5) sets of "As-Installed"
drawings in AutoCad (latest release), Building information modeling,
"As-Installed" drawings in Pdf and Scanned copies of Comprehensive
Operation and Maintenance Manuals and Data Sheets published by
the equipment manufacturers (latest release) burn into CD-R disks
subject to S.O.'s approval.
PS/M/S1/18 2602542S/AC
12.2 These instruction manuals shall be typed in good quality paper and
neatly bound into a manual having rigid covers. A draft shall be
approved before final submission.
12.3 The operation manual and As-Built drawings shall be bound with hard
covers.
12.4 All "As-Installed" electrical single line drawings and control diagram
shall be endorsed and signed by the Contractor's Professional
Engineer.
a) Description of System
d) Operational Procedure
e) Manufacturer's Handbook
f) Installation Instruction
PS/M/S1/19 2602542S/AC
i) Hang-up Instructions
j) Equipment Suppliers
PS/M/S1/20 2602542S/AC
13. Fixing to Building
13.1 Suitable metal expansion devices shall be used where plugs are
necessary for securing equipment, pipes, conduits and other fittings.
Wooden plugs will not be allowed. Holes shall be drilled by electrical/
pneumatic rotary drills wherever possible. Electrical and/or pneumatic
percussion drills and tools are not permitted.
13.2 Any fixing device may on the roof struts shall not be acceptable unless
certified by the structural Professional Engineer and approved by the
S.O..
14. Metrification
All gauges and indicators shall be provided with scales marked in SI units as
well as in relevant Imperial units.
15. Tropicalised
16. Samples
a) Ductwork
b) Duct insulation
c) Diffusers and grilles
d) Pipes and joints
e) Hangers
f) Sealants
g) Pipe insulation
h) VAV box
i) Venturi Valve
j) Fast respond variable air volume box
k) Duct heater
l) Bubble-tight damper (BTD)
m) Air-tight damper (ATD)
n) Low-leakage damper (LLD)
o) Filters
p) Hot water heater coil
16.2 In addition, the Contractor shall also submit any other samples as may
be required by the S.O..
PS/M/S1/21 2602542S/AC
17. Jointing of Pipes
17.1 The method of jointing for the various pipes shall be as described
hereafter in the appropriate sections of the Specification.
17.3 Flexible connections shall be of stainless steel bellow type to suit the
duty and temperature requirement of the fluid conveyed in the pipe.
They shall be complete with restraining tie-rods and shall be of
approved make.
17.5 Where pipes cannot be jointed by standard fittings they shall be jointed
using mechanical coupling system.
18.1 All piping installed under this Contract shall be sufficiently supported
with hangers, supports, beams clamps, slips, inserts and mounting
devices suitable for the type of pipework. Provision for expansion of
piping shall be allowed when locating pipe hangers.
18.2 In general, hangers shall be of individual type with provision for vertical
adjustment.
18.4 If this is not practicable due to site condition, the hangers shall be
secured to the structure by means of anchor bolts or power driven
bolts at locations where the prestressed tensions are not affected.
18.5 All piping from pumping equipment shall be effectively isolated from
vibration. Spring isolator type of supports shall be installed within 5
metres from the pumping equipment and neoprene isolation pad insert
shall be provided between the fixing clamp or holder-bat and the type
for the remaining pipeline.
18.7 Where pipes pass through walls or floors G.I. pipe sleeves shall be
provided. These shall be extended through the full finished thickness
of the wall or floor and be secured against movement.
18.8 Gaps between the pipe sleeve and the pipe shall be filled up with high
density fiberglass and caulked with fire-rated compound and finish
flush to the face of the pipe sleeve.
PS/M/S1/22 2602542S/AC
18.9 All fixings, hangers, holder-bats, brackets, etc. shall be hot dipped
galvanised to BS 729 or equivalent. In addition, for outdoor
applications, two coats of epoxy paints shall be applied.
18.11 All fixings shall be carefully aligned and spaced. In the case of
horizontal piping, the fixings shall be so constructed as to enable
proper adjustment in the height of the pipeline to be effected.
19. Mock-Ups
19.2 The Contractor shall be deemed to have allowed in his tender price for
these mock-ups.
19.3 Apart from the above provision of mock up units specified above the
Contractor shall where required submit samples where specified to
S.O. for review and approval before commencement of construction
and installation work.
19.5 Any approval granted by the S.O. shall not relieve the Contractor of his
responsibility in ensuring that all works executed conform to the
Contract terms and conditions. The Contractor shall bear all cost
arising out of errors/omissions in samples and mock-ups.
19.6 The Contractors shall remove at his own cost all mock-up and samples
when no longer required as directed by the S.O..
20.1 Complete identification and labelling shall be provided for the various
sections of the work in accordance with Building Control Division and
other relevant Authority's requirements and to the approval of the S.O..
PS/M/S1/23 2602542S/AC
20.3 All equipment, valves, etc. shall be clearly and legibly labelled using
engraved aluminum plates of minimum dimensions of 75 x 50 x 2 mm
thick.
21.1 The Contractor shall check and ensure that all equipment provided are
suitable for the space allowed. The Contractor shall, if necessary,
locate these equipment before the erection of the walls and doors. All
abortive work arising from failure to comply with the above shall be
paid for by the Contractor.
21.2 The Contractor shall be responsible for the proper and accurate setting
out of his work. He shall furnish all necessary information on the
installation to the S.O. and the Contractor for work co-ordination
purposes. The Sub-Contractor shall also obtain information on routes
of other services from the Contractor before commencing any works to
any floor of the building. He shall co-operate with the Contractor and all
other contractors on the job and his work shall be suitably planned to
ensure proper co-ordination with other contractors.
21.3 The Contractor shall be held solely responsible for making necessary
arrangements and/or co-ordinating with all relevant authorities,
specialists, other Contractors, etc, to ensure satisfactory completion of
this Contract such as TFP, CSC, etc.
21.5 The Sub-Contractor shall check on all building works (such as holes,
openings, grooves, required on floors, walls, etc) that are required to
be done as early as possible in order that holes, openings, etc. may be
formed as the building work proceeds.
21.1 The Sub-Contractor shall allow for the co-ordination and interfacing of
his work in line with the works of other contractors. Such co-ordination
and interfacing shall include for permitting other contractors to
complete their work before proceeding to complete the balance of
works under this Sub-Contract. In the event of failure by the Sub-
Contractor to allow for such co-ordination and interphasing, no claim
whatsoever would be entertained for taking out and re-installing works
to accommodate the installation of equipment and works by other
contractors. The Sub-Contractor shall obtain the programmes and work
schedules of other contractors and include them in his programme
chart.
PS/M/S1/24 2602542S/AC
21.6 The Sub-Contractor shall inform the S.O. of any discrepancies in
construction details installed on site (e.g. pipe size, etc) as compared
with approved drawings owing to unforeseen site conditions. The Sub-
Contractor shall bear the full cost of rectification if the failure to comply
with the above clause leads to a malfunction of the system
22.3 The Contractor shall be deemed to have inspected and examined the
site and its surroundings and acquaint himself as to the nature of the
existing works, buildings and the site, the extent and nature of the
works and materials, article or equipment required for the necessary
completion of the Contract Works, the means of communication and
access to the Site, and in general obtain for himself all necessary
information as to risks, contingencies and all other factors that will
influence or affect his tender. No claim whatsoever of any of the
aforesaid will be entertained. Existing services as shown on tender
drawings are indicative only.
22.4 The Contractor shall ensure that while carrying out works at the
renovations area, the M & E services serving the non-renovation area
shall be functional at all times. The Contractor shall deem to have
included all necessary temporary diversion & protection works to
ensure the continuous functioning of non-renovation areas.
22.5 Diversion and alteration works to the existing services shall be carried
out after office hour or weekends, if deem necessary, to facilitate the
continuous operation of the building.
22.6 All major existing equipment, materials, panels and fittings that are not
in use shall be dismantled in good condition and returned to
clients/building maintenance team.
22.7 The Contractor shall give minimum 2-week notice to the S.O. for any
shutdown of existing M&E Services.
PS/M/S1/25 2602542S/AC
23. Testing
23.1 The Contractor shall allow in his Tender price for the cost of all
acceptance tests required as hereinafter specified or as required by the
authorities having jurisdiction over the installation.
23.2 All water and electricity used during the testing and commissioning of
the systems in this Contract shall be borne by the Contractor including
the supply, installation and dismantling of necessary pipework meters
and associated works.
23.3 All pipework which are to be encased or concealed shall be tested and
approved before they are finally enclosed.
23.4 The Contractor shall give the S.O. seven (7) days notice of his
readiness to carry out acceptance test and shall submit for his
approval a complete and detailed schedule of his tests to be carried
out.
23.7 No acceptance test shall be carried out except in the presence of the
S.O. or the representative appointed for the purpose.
23.9 The testing period shall form part of the Contract period and no
extension of the time will be granted by reasons of any extension of the
testing period to permit rectification, modification, adjustment or
retesting of the installation except where testing has been delayed or
retesting has been necessitated by circumstances beyond the control
of the Contractor.
23.10 The Contractor shall make all arrangements and supply all labour,
equipment, instruments and tools for necessary tests to be carried out
as required by the BCD, the Fire Safety Bureau and other relevant
Authorities, in addition to all those tests as specifically called for in this
Specification.
23.11 The Contractor shall also be required to conduct all tests as and when
requested by the Authorities during the Maintenance and Guarantee
Period.
PS/M/S1/26 2602542S/AC
24. Certification by Contractor
24.2 The Contractor shall engage his own Professional Engineer to endorse
and submit four (4) sets of the original `Certificate of Supervision' and
drawings for the respective installation works one month before system
handing over date. All tests and inspections required by the relevant
authorities for his installation works for obtaining of TFP/TOP/CSC of
the building shall be carried out by the Contractor. The Contractor's
PE/LEW shall be present during the TFP/TOP/CSC inspection.
24.3 The Contractor is to note that his Tender price shall deem to include
for all testing requirement.
25.1 The Contractor shall train the Employer's operating personnel in the
operation and maintenance of the plants.
25.2 The period of instruction shall be not less than three (3) weeks and
with the plant in continuous normal operation suitable and competent
instruction representing the Contractor/Manufacturer shall be required
full time on site during the said period.
26.1 The whole of the work to be performed under the Contract shall be
completed and left in running order to the satisfaction of the S.O..
26.3 The Defects Liability Period shall commence from the date of issuing of
the Certificate of Substantial Completion.
26.4 During the Defects Liability Period the Contractor shall be responsible
for all costs involved in balancing, setting and adjustment of controls,
and supplying, during the period stipulated, all test equipment and
instruments deemed necessary by the S.O.. During the Defects
Liability Period, the Contractor shall also carry out the maintenance
work as shown in the Schedules.
PS/M/S1/27 2602542S/AC
26.5 All tests if required by the relevant Authorities shall be carried out by
the Contractor.
27.1 Where the Contractor contends that work is not of a similar character
or executed under similar conditions as priced in the Schedule of Rates
he shall give to the S.O. a written notice within seven days from the
time of receipt of the instruction from the S.O. with regard to such work
for the S.O. consideration. Unit rates for such items shall be termed
"Star Rates" and will be indicated thus, if so decided by the S.O..
27.2 The Contractor shall declare that the prices quoted in the supporting
vouchers/invoices are nett of trade discounts when calculating
variation.
27.3 The S.O. may request for documentary evidence of the amount paid by
the Contractor to his suppliers and/or Contractors.
28.3 The Contractor's project quality plan shall be documented in the form
of a project quality manual and project operating procedures which
shall be submitted to the S.O. within 30 days from the date of letter of
acceptance of tender. The quality control procedures shall be
submitted at least 14 days before the commencement of the activity.
PS/M/S1/28 2602542S/AC
28.4 Four copies of the project quality manual and project operating
procedures shall be submitted to the S.O.. A further copy shall be
retained on the site.
28.5 Any comment, advice or acceptance of the project quality plan by the
S.O. shall not, in any way, alter or diminish the Contractor's obligations
under the Contract for the quality of the Work.
28.6 The Contractor shall adequately price for the above provision in the
Preliminaries.
The manual shall include the emergency respond action to be taken in which
when the building is in fire or other critical condition. The documentation shall
be a controlled copy with all the amended revision recorded.
The Sub-contractor shall coordinate and compile with the builder and other
M&E specialist Sub-contractor for the instruction manual
a) Project Title, all the consultant firm, Qualified Person, Contractors, etc.
PS/M/S1/29 2602542S/AC
The system shall include but not limited to the followings:
l) Kitchen Exhaust - Fan and air cleaner location and equipment detail,
Hood detail, Gas suppression system
m) One way EVC - The setup, type of messages, emergency respond and
recommended procedure during emergency
PS/M/S1/30 2602542S/AC
p) Others – System that affect the building fire safety and its
recommended procedure on evacuation.
Sub-contractor shall liaise with the main-contractor for the final compiling and
combine of the instruction manual into a copy. 5 set of softcopy (including
editable copy) and hardcopy shall be submitted during the handing over of
building or after the training.
PS/M/S1/31 2602542S/AC
SECTION 11 - DUCTWORK
1. General
1.1 This section covers the supply, delivery, installation, painting, testing and
commissioning, and fifteen (15) months free maintenance and warranty of
all ductwork, diffusers, grilles, registers, insulation, controls and balancing
dampers, fire dampers and sheet metal work associated with the air-
conditioning and ventilating equipment.
1.2 Air quantity as shown in the drawings is only given as a guide. The Sub-
Contractor shall adjust it on site to suit the space, temperature and NC
level required.
1.3 The selection and location of the diffusers shall also achieve an Air
Diffusion Performance Index (ADPI) of not less than 80% according to
the definitions and parameters as found in the ASHRAE Fundamentals
Handbook.
2. Ductwork
2.1 All ductwork and fittings shall be constructed strictly in accordance with
practical recommendation in the current editions of the Sheet Metal & Air-
conditioning Sub-Contractor National Association Incorporated
(SMACNA), in USA and DW 142, Specification for Sheet Metal
Ductwork , in UK, unless otherwise specified in this Specification.
2.2 The ductwork dimensions shown are clear internal sizes. The degree of
zinc coating on sheet steel shall be in accordance with Clause D of B.S.
2989 - 1965.
2.3 The Sub-Contractor shall ensure that no other services are allowed to be
suspended from the ductwork, unless otherwise approved by the S.O..
TS/M/S11/1 2602542S/AC
2.4 Duct Construction
i. Galvanised sheet metal for all supply and return air ducts.
ii. Grade 316L stainless steel sheet metal for laboratory, fume
Cupboards, biological safety cabinets, radio isotope room
exhaust, 100% laboratory exhaust air ducts. The finish
shall be 2B mill finish. The thickness shall be in
accordance with Uniform Mechanical Code
TS/M/S11/2 2602542S/AC
i) Curved elbows shall have a centre line radius equal to 1½ times
the radial width of the duct. Air turns shall be installed in abrupt
elbows. The air turns shall consist of curved metal blades or vanes
arranged so as to permit the air to make abrupt turns without
appreciable turbulence.
o) Sleeves
TS/M/S11/3 2602542S/AC
p) Fitting of Ductwork
q) Longitudinal Seams
Where the perimeter of the duct does not exceed the width of the
sheet metal, ducts shall be constructed with one longitudinal seam
only. Flat double longitudinal seams shall be used in all ducts.
TS/M/S11/4 2602542S/AC
c) Support Rod and Angle Size
Up to 300 mm 6 mm diameter
d) Support Angles
Up to 300 mm 19 x 19 x 3 mm
325 mm - 750 mm 25 x 25 x 3 mm
775 - 1500 mm 38 x 38 x 5 mm
TS/M/S11/5 2602542S/AC
c) Duct construction and sheet metal thickness shall be as shown in
the following table:
For ductwork used for smoke control purposes, the thickness of the sheet
metal shall be minimum 1.2 mm (SWG 18).
TS/M/S11/6 2602542S/AC
c) For connection to the linear diffusers, the length of the flexible
ducting shall be long enough to connect to either side of the light
fittings, but not less than a minimum of 1.5 meters of its natural
length so as to allow for relocation of the diffusers at a later date.
g) Flexible ducting shall be fixed to the sheet metal duct and diffusers
or linear diffusers by means of an approved self-locking worm-
drive stainless steel clips. Each point shall be taped with 50 mm
self-adhesive, and fire resisting PVC tape to ensure complete air-
tight joint.
TS/M/S11/7 2602542S/AC
2.9 Duct Insulation
a) All insulation materials used shall satisfy FSSD and local code
flame spread test or approved equivalent standards. Vapour barrier
used shall comply with the requirements of the Fire Safety and
Shelter Department.
e) All duct surfaces shall be cleaned and given one coat of flinkote
before the application of the insulation material. A further layer of
flinkote shall be applied on the insulation before they are wrapped
with the vapour barrier which shall have a minimum of 75 mm
overlap at all joints and securely sealed with cover strips and
adhesive duct tape to form a perfect vapour barrier. Anti-corrosion
treated steel tape shall be strapped around the insulated ductwork
at 1 m centres to prevent the insulation from sagging.
TS/M/S11/8 2602542S/AC
h) The clips shall be galvanised and of the self-locking type of not
more than 25 x 25 mm in size. The centre to centre spacing of
studs shall be as follows:
k) The supply ducts leaving air handling units and return duct to the
AHU shall be lined internally for a minimum distance of 5 m.
TS/M/S11/9 2602542S/AC
2.11 Cleaning of Ductwork
e) All stainless steel duct flange joint shall be made of stainless angle
bar of not less than 5mm thick with welding and assembly using
stainless steel bolt, washer and nut at 100mm interval. Joint that
made use of stainless steel sheet metal and bending together with
duct to form flange will not be acceptable. All gasket used shall be
chemical resistance.
TS/M/S11/10 2602542S/AC
2.13 Duct Test Openings
b) The test openings are to be 150 mm centres across one side of the
duct. Each opening shall consist of a 25 mm trap screw brazed into
a 40 mm x 5 mm bar. The bar shall be rivetted to the duct across
its width and each trap screw is to be fitted with a plug.
TS/M/S11/11 2602542S/AC
2.15 Access Doors
c) Access doors shall be hung on heavy brass plated flat hinges and
shall be secured in the closed position by means of wedge type
catches. All hinges shall be so placed to enable the doors to remain
open without additional support. All doors will be hinged with two
hinges and two catches will be required on doors over 40 mm x
400 mm. Where it is impractical to use hinged doors, the access
doors may be fixed in position with wedge type catches on two
opposite sides, with a minimum of 4 catches per door.
TS/M/S11/12 2602542S/AC
3. Pre-fabricated Pre-Insulated Duct
b) The pre-fabricated pre-insulated duct shall be used in all ducted fan coil
unit, fresh air to air handing unit, branch duct to offices, seminar room,
lecture theatre with low pressure. All Laboratory and high pressure
application are not to be used.
TS/M/S11/13 2602542S/AC
j) Pre-fabricated Pre-insulated Duct shall have its air tightness tested and
comply in accordance to EN12237 Class D. All site testing shall meet to
DW143 duct leakage test standard.
l) The insulating composite material shall have a K factor of not greater than
0.0332 W/ok at 10 oC mean temperature. The insulation thickness shall be
50 mm for supply and 25 mm for return ducts and shall be of not less than
70 kg/m3 (4.37 lb/cu ft) nominal density. For return duct located below the
roof and pass through non-air conditioned areas, the insulation thickness
shall be 50 mm.
m) The Pre-fabricated Pre insulation Duct shall be suitable for ducted ceiling
return environment. Sub-Contractor shall ensure no condensation at the
pre-insulation duct surfaces. The thickness of the insulation were to be
below 50mm, calculation shall be submitted for engineer approval based
Thickness of insulation shall not be less than 40mm.
o) Where indicated in the Tender Drawings, the materials used for internal
insulation shall be mineral wool of 50 mm thick and 112 kg/m3 (7
lb/cu ft) density. The material shall be protected by a layer of fibrous
cloth which to be of high mechanical resistance with good acoustical and
sound absorption properties prevent the shedding of the mineral wool or
fibre glasswool particles into the air stream and wrapped in perforated
aluminium sheet which shall be securely fastened to the ductwork. This
section of duct shall be of galvanised duct if pre-fabricated pre-insulated
duct is not able to take the pressure.
p) The internal insulation shall be supplied around the inside of the duct such
that the insulation in continuous. The insulation and the duct corners shall
be either butt joint or mitred and the aluminium lamination shall overlap
but not less than 10 mm and glued securely by an approved adhesive. The
studs shall be brazed to the ducts at spacing specified hereinafter, and shall
have a length of not more than 1½ times the thickness of the internal
insulation which it holds.
TS/M/S11/14 2602542S/AC
q) The clips shall be galvanised and of the self-locking type of not more than
25 x 25 mm in size. The centre to centre spacing of studs shall be as
follows:
s) Internally lined ducts shall be inspected before installation. Duct walls shall
not be punctured when securing the internal insulation.
u) The supply ducts leaving air handling units and return duct to the AHU
shall be lined internally for a minimum distance of 5 m.
v) Sleeves
TS/M/S11/15 2602542S/AC
w) Fitting of Ductwork
The Sub-Contractor shall take note of the positioning of the ductwork and
associated fittings in areas where space is limited. If necessary, additional
costs should be included for prefabricating, assembling, and insulating
sections of the ductwork in lengths suitable for installation as shown. No
further allowances will be made at any later date for negotiation of
additional space than that generally shown on the Drawings. All the fitting
that form up by the pre-fabricated pre-insulated duct, losses shall comply
to relevant SMACNA duct construction method or better.
x) Longitudinal Seams
Where the perimeter of the duct does not exceed the width of the pre-
fabricated pre-insulated duct, ducts shall be constructed with one
longitudinal seam only. Flat longitudinal seams with enforcements and high
strength sealant shall be used in all ducts. All the longitudinal construction
shall be enforced with aluminium clip stapled, angle or to manufacturer
recommendation. All joint shall be taped with aluminium tape
TS/M/S11/16 2602542S/AC
b) All rectangular ductwork shall be hung with rod hangers. Where
angle stiffeners have been provided on the underside of the duct, the
hanger rods may pass through the ends of those angled stiffeners for
supporting the duct. If these angle stiffeners are not located properly
for the hangers, angle across the underside of the duct shall be
furnished and installed for fastening to rods. The size of angles shall
be the same as the stiffening angles. Spacing shall not exceed 3
metres. All hanger rods shall be supported from the floor above.
Hanger rods for horizontal duct shall be spaced as follows:-
Up to 300 mm 6 mm diameter
TS/M/S11/17 2602542S/AC
11.2. Support Angles
Up to 300 mm 19 x 19 x 3 mm
325 mm - 750 mm 25 x 25 x 3 mm
775 - 1500 mm 38 x 38 x 5 mm
TS/M/S11/18 2602542S/AC
d) Duct construction and Joint shall be as shown in the following
table:
TS/M/S11/19 2602542S/AC
SECTION 12 - AIR DIFFUSING EQUIPEMNT AND DAMPER
1. General
1.1 This section covers the supply, delivery, installation, painting, testing
and commissioning, and fifteen (15) months free maintenance and
warranty of all diffusers, grilles, registers, insulation, controls and
balancing dampers, fire dampers and sheet metal work associated with
the air-conditioning and ventilating equipment.
1.2 Air quantity as shown in the drawings is only given as a guide. The Sub-
Contractor shall adjust it on site to suit the space, temperature and NC
level required.
1.3 The selection and location of the diffusers shall also achieve an Air
Diffusion Performance Index (ADPI) of not less than 80% according to
the definitions and parameters as found in the ASHRAE Fundamentals
Handbook.
2.1 General
a) All grilles, diffusers, louvres and registers used for the purposes
of supply and return of conditioned and/or unconditioned air and
associated accessories (hereby defined as air diffusing
equipment) required for the complete air conditioning and
mechanical ventilation systems shall be provided under this Sub-
Contract. All diffusers, registers, grilles and louvres shall be of
16 gauge extruded anodised aluminium.
TS/M/S12/1 2602542S/AC
d) Openings in ducts to receive air diffusing equipment shall be
reinforced around the perimeter. Reinforcement shall be in the
form of welded bar frames or double folded seams. Care shall be
taken and gaskets shall be used for all diffusers and grilles to
ensure that leaks do not occur at the necks or from around the air
diffusing equipment. Air diffusing equipment shall be fixed to
the ceiling, wall or any other building structure and no fixing
screws shall be visible.
2.2 Construction
a) For the side discharge register, the front set of blades shall be
vertical and rear set of blades shall be horizontal. Concealed
sheet metal screw fixing shall be used through the register collar
into the duct spigot. Screw-fixing through the register face flange
shall be rejected. Maximum neck velocities shall not exceed 2.5
m/s.
TS/M/S12/2 2602542S/AC
All performance data submitted shall be tested in accordance to
the following standards:
TS/M/S12/3 2602542S/AC
f) Diffuser shall be of anodised aluminium, not less than 1.5 mm
with finishing colour as specified. Approximate length of each
diffuser shall be shown on the Tender Drawings. However final
length of the linear diffuser shall be co-ordinated with the ceiling
system. For the purpose of Tender, the Tenderer shall assume
that the length may vary by ± 100 mm from that indicated and all
incidental cost for such adjustment to the diffuser length shall be
included in the Sub-Contract price.
TS/M/S12/4 2602542S/AC
ii) 2 blade vertical type butterfly worm gear volume control
dampers shall be provided for all ceiling diffusers at the
air inlet collar of the engineered plenum box. Ceiling
diffuser shall be completed with thermal acoustic
engineered plenum box. The plenum box shall be design
to provide uniform distribution of airflow and minimized
regenerated noise. The plenum box shall be internally
lined with 12.5mm thick flame-retardant materials with
aluminum foil meeting Class Ó’ rating to British Standard
BS 476 part 6 and 7. The insulation shall be constructed
to achieve good noise absorption and low thermal
conductivity. Thermal conductivity shall not exceed 0.035
W/mK.
TS/M/S12/5 2602542S/AC
vi) All performance data submitted shall be tested in
accordance to the following standards
The diffuser shall be designed such that its frame is not visible after
installation. Gasket seal of 14 X 5 mm thick neoprene shall be provided
around the frame to prevent any air leakages to ceiling space.
For better indoor air quality, the plenum shall be lined with 25mm thick
flame-retardant foam meeting Class ‘O’ rating to British Standard BS
476 Part 6 and 7. The insulation shall be constructed of fine cellular
structured open-cell foam to achieved good noise absorption and low
thermal conductivity. Thermal conductivity shall not exceed 0.035
W/mK.
TS/M/S12/6 2602542S/AC
The visible area of the diffuser after installation shall be powder coated
finish. To prevent damage or scratches to the diffuser, it shall be
properly packed in carton boxes before delivery.
Air velocity measured at 150 mm from the face of the diffuser shall not
exceed 1.0 m/s. Pressure loss through the laminar flow diffuser shall not
exceed 25 Pascal.
TS/M/S12/7 2602542S/AC
g) Damper adjustment mechanism shall be of approved type and
shall be or rigid construction with no slack when opening or
closing of the damper. The adjustment mechanism shall be
concealed.
f) Dampers must be completed with jamb seals and blade edge seals
to ensure leakage is meet.
TS/M/S12/8 2602542S/AC
h) All performance data submitted shall be tested in accordance to
Air Movement and Control Association – AMCA 500. Local
factory test shall be conducted and witness by engineer to verify
the leakage
a) All return air grilles material and shape shall be the same as the
supply air diffuser.
All non-return dampers shall be of light gauge galvanised sheet steel and
of sturdy construction with spindles running freely in oil impregnated
bronze or other approved type of bearings. Damper blades shall be
tipped with 6.35mm felt to ensure silent operation.
TS/M/S12/9 2602542S/AC
b) Louvre blades shall be horizontal and constructed of or extruded
aluminium set in a rigid frame. Blades shall be set of
approximately 50 mm apart and of an angle of 30o to the
horizontal. The louvre shall be of weatherproof type.
c) All fresh and exhaust louvres and openings shall be fixed with 12
mm mesh matt black painted galvanised insect screen, on the
inside in such manner so as to facilitate easy removal for periodic
cleaning.
d) All outside air louvres shall have insect screens, air filters and
adjustable volume control dampers. All exhaust air louvres shall
have insect screens.
TS/M/S12/10 2602542S/AC
f) Access doors shall be provided to each fire damper for
replacement of fusible links, resetting of dampers and for
periodical inspection.
3.1 The Sub-Contractor shall supply and install single duct, variable air
volume (VAV) boxes of the sizes and capacities as shown in the
Drawings.
3.2 The VAV boxes shall be a proprietary line specialising in the field.
Boxes performance shall be rated in accordance with ASHRAE STD.
36B and ARI STD. 880.83 and ISO 5220, IAO 5135 & ISO 3741. The
minimum static pressure required at the inlet shall not exceed 15 mm
W.G. at wide open position. The VAV boxes selected shall be able to
cope with additional of 30% of spare air flow capacity for future
requirements.
3.3 Casing shall be constructed of double skin construction with 25mm thick
fibreglass insulation material in between and having U.L. approved
meeting NBFU 90A and NFPA. The casing material shall be minimum
22 gauge galvanised steel.
3.4 Where indicated in the tender drawings, the VAV box shall be coupled
with an acoustic and internally insulated terminal box (multiple outlet
spigots). The terminal box shall be internally lined with 80 kg/cu.m
rockwool laminated with aluminium foil. The box shall have proper
opening, with collar to enable connection of flexible ducts. All single
outlet and multiple outlet shall be installed with VCDs (volume control
dampers) for air flow adjustment.
3.5 Damper blades shall have extruded rib which key into grooved shaft fix
of damper position and the damper blades shall be able to travel
continuously from range of 0 to 60 degree. Nylon bush shall be used for
all internal damper pivot points for quiet operation and no lubrication is
required. The blade shall be constructed of double skin galvanised steel
plates with felt all round. They shall be designed with pressure balancing
feature.
3.6 Only damper actuator shall be mounted externally on the VAV box for
ease of maintenance.
TS/M/S12/11 2602542S/AC
3.7 VAV equipment manufacturer shall submit a computerised programme
for the sizing of his equipment and the air distribution system. Terminal
units designated shall conform to CFM, static pressure and designated
noise criteria.
3.8 The noise level in the air conditioned areas shall not exceed that as
specified.
4.4 The airflow sensors shall have a minimum of 24 test points and the
position of the test points shall be arranged to ensure a true average
measurement signal.
4.5 The airflow sensors shall have 100% repeatability on-site measurements.
4.6 There shall be only one (1) calibration point required for the full range of
airflow measurement and the accuracy shall be maintained throughout
the full airflow range.
4.7 Test reports/certificates shall be submitted to verify the air flow sensor
accuracy. Local factory test shall be conducted to verify the accuracy.
4.8 Air flow sensor shall be constructed so that it can be easily removed for
servicing and maintenance.
5. Air Extractor
TS/M/S12/12 2602542S/AC
6. Air Tight Damper (For Laboratory) – Supply/Exhaust
6.1 All dampers shall be of the parallel blade louver type and constructed of
stainless steel type 316L or unless otherwise specified. The dampers
shall be suitable for a differential pressure of 2000 Pa across it without
permanent distortion or structural failure.
6.2 The damper frame shall be constructed of 2mm thick cold-formed “C”
channel of 200 mm depth with 38 mm flange all round. To prevent
external leakages, axle seal shall be provided at the damper frame which
shall be full welded at each corner.
6.5 Blade linkage is externally mounted on the shaft, out of the air stream.
6.6 Dampers must be completed with jamb seals and blade-edge seals to
ensure leakage is met
6.7 Internal leakage across the damper, when closed, shall not exceed 0.05
m3/s per square meter of damper face area at approach velocity of 10 m/s
and pressure differential of 1000 Pa. There shall be no external leakage
through the damper frame and bearing under all conditions. The static
pressure drop across the damper should not exceed 40 Pa. The maximum
unsupported blade length shall be 1500mm.
6.9 Actuators shall be sufficient capacity to operate the damper under all
conditions, and to guarantee tight closure against system pressure
encountered and blade seals. Actuators shall provide at least minimum
torque of 15Nm per m2 damper area.
TS/M/S12/13 2602542S/AC
6.11 Damper actuators shall be mounted outside of the duct where appropriate
with support plates that are completely outside of the insulation or
covering.
6.13 Damper that serving chemistry fume cupboard, the internal surface on
the duct shall be treated with chemical resistance teflon TEFE
(polytetrafluoroethylene) coating. Coating shall not be less than 280
microns
Circular Type
The circular damper shall be of heavy-duty construction to [3, 4.5 6 or 7.5] kpa
design pressure. Unless otherwise specified, damper parts shall be constructed
of type [304 or 316] stainless steel material.
6.14 Frame is constructed of heavy gage stainless steel with flanges fully
welded to both ends with minimum flange distance of 200mm. Holes are
pre-cut on the flanges with maximum distance of 100mm.
6.16 Blade shaft is constructed of stainless steel continues through the damper
frame. Diameter of blade axle ranges from 12.5mm to 50mm depending
on size and design pressure. The blade shaft is fastened to the blade with
special-designed U bracket that prevent slippage between the two
components.
6.17 Blade seal is constructed of EPDM extrusion; other types of seal such as
neoprene or silicon may be available upon request.
6.19 Bearing is of the ball bearing type with flange for outboard mounting.
Bearing housing is constructed of die-cast iron with epoxy painted finish.
6.20 Internal leakage across the damper, when closed, shall not exceed 0.05
m3/s per square meter of damper face area at approach velocity of 10 m/s
and pressure differential of 1000 Pa. There shall be no external leakage
through the damper frame and bearing under all conditions. The static
pressure drop across the damper should not exceed 40 Pa.
TS/M/S12/14 2602542S/AC
6.21 Each damper shall be equipped with electric on/off actuator with spring
return, auxiliary switch, 230Vac, single phase and 50Hz-power supply.
6.22 Actuators shall be sufficient capacity to operate the damper under all
conditions, and to guarantee tight closure against system pressure
encountered and blade seals. Actuators shall provide at least minimum
torque of 15Nm per m2 damper area.
6.24 Damper actuators shall be mounted outside of the duct where appropriate
with support plates that are completely outside of the insulation or
covering.
TS/M/S12/15 2602542S/AC
c. The airflow sensors shall have 100% repeatability on-site
measurements and arrangement of the test points shall be in
accordance to the “Tchebycheff rule” to ensure a true average
measurement signal.
d. There shall be only one(1) calibration point required for the full
range of airflow measurement and the accuracy shall be
maintained throughout the full airflow range.
7.3. Construction
8.1. General
b) During cooling mode, induction VAV boxes induce room air and
mix it with the conditioned primary air to maintain a near
constant air volume to the room. This provides sufficient air
movement necessary to maintain occupant comfort even at low
turn-down ratio.
TS/M/S12/16 2602542S/AC
c) Where indicated in the tender drawings, the induction VAV box
shall be coupled with an acoustic and internally insulated
terminal box (multiple outlet spigots). The terminal box shall be
internally lined with 80 kg/cu.m rockwool laminated with
aluminum foil. The box shall have proper opening, with collar to
enable connection of flexible ducts. All single outlet and multiple
outlets shall be installed with VCDs (volume control dampers)
for airflow adjustment.
a) Primary air (air from AHU) enters the unit at the inlet and the
unique design of the damper creates a negative pressure in the
entrance of the induction chamber. This causes air to be induced
through the induction ports into the induction chamber where it is
mixed with the primary air. The mixed airflow is equally
distributed by the multiple outlets to the diffusers.
b) The primary air curve for the induction VAV unit is a straight
line and it is the same as a conventional VAV. The rate of
induction is a function of induction is a function of the inlet static
pressure, the inlet velocity and the downstream pressure drop.
TS/M/S12/17 2602542S/AC
8.4. Construction
c) Insulation material shall not be of the loose fibre type. Fibre glass
insulation must not be used in the internal lining of the induction
VAV due to IAQ requirements.
TS/M/S12/18 2602542S/AC
Sound Power Level 125 250 500 1k 2k 4k
Discharge 60 65 55 49 44 32
Radiated 63 58 54 43 39 31
TS/M/S12/19 2602542S/AC
8.8. All VAV equipment shall be randomly tested in factory and on site.
9.2. The VAV diffuser shall have a thumbwheel and temperature scale to
adjust the cooling set point and another thumbwheel and temperature
scale for the heating set point. The adjustment shall be right above the
hinge down panel. Each set point shall be separately adjustable between
21°C and 26°C. Initial set point shall be factory set at 23°C.
9.3. The VAV Diffuser shall be able to maintain room temperature within+/-
0.83°C of set point.
TS/M/S12/20 2602542S/AC
9.4. All VAV diffusers shall have a dial and scale to adjust the minimum
flow between 10 cmh and 50% of maximum flow without tools.
Minimum flow shall be factory set between 5% to 15% depend on the
VAV diffusers size to achieve temperature without affecting air
movement of not less than 0.25 m/s. A fixed maximum flow stop shall
be factory set for the fully open air flow of the specified inlet size.
9.5. All VAV diffusers shall have a lever which will open the damper for
balancing without tools. The balancing lever shall be accessible from the
outside of the diffuser without folding down the appearance panel or
removing any part of the diffuser.
9.6. The manufacturer shall warrant that the VAV diffuser shall be free from
defects in materials and workmanship for a period of five years from
date of installation.
9.7. The VAV diffusers shall have a solid (no holes or slots) appearance
panel which unlatches and hinges down to allow hands to be free for
adjusting temperature set point or minimum flow. The appearance panel
shall have dual latch clips for a safety backup. Instructions for the
diffuser shall be on the inside of the panel. The complete control
mechanism shall be visible when the panel is hinged down.
9.8. The VAV diffusers shall have positive induction of secondary room air
over the room thermostat at all flows from fully closed to fully open. The
damper shall slide up and down on ball bearings.
9.9. Supply air to the VAV diffuser shall be constant temperature. Supply air
shall be no lower than 10°C and no higher than 17°C for a cooling only
HVAC system.
TS/M/S12/21 2602542S/AC
SECTION 13 – AIR HANDLING UNITS (AHU) AND FILTERS
1. General
1.1 This section covers the supply, delivery, installation, testing, commissioning
and fifteen (15) months free maintenance and warranty of the air han-
dling units (AHU) and the associated accessories.
1.2 The Air Handling Unit (AHU) shall be factory fabricated, tested and of
efficient design and construction. The AHU shall be of single zone central
station type. The AHU shall be draw-through type and operate a low noise
level. The AHU shall be supplied and installed with reference to the tender
drawings and details as described in the Schedule of Equipment Data. Each
AHU shall consist of but not be limited to the following components:
b) fan assembly consist of fan wheel, fan motor, tapered-lock pulleys and
adequate number of belts for transmissions;
c) coil section with cooling coil of copper tubes and aluminium fins;
g) mixing chamber for filtered fresh air and return air; and
1.3 The AHUs and accessories shall be of compact design and construction and
so selected to meet the space and height constraints.
1.4 Each AHU cooling coil shall be provided with it individual modulating flow
control valve irregardless sharing the same header
1.5 Each AHUs in specified areas as indicated in the tender drawings, spare
motors shall be installed ready for operation in an emergency.
1.6 Air Handling Units shall comply to BCA green mark requirement in kW/RT
and W/CMH.
TS/M/S13/1 2602542S/AC
2. AHU Casing
2.1 It shall be formed by standard set of sandwiched panels. All panels shall be
easily removed for the inspection, cleaning and servicing of internal
component such as fan assembly and cooling coil.
2.2 The sandwiched panel shall be double-sided skin type with insulating foam
being totally encased by high grade galvanised sheets of at least gauge 22 in
compliance with DIN standard or approved equal. No welding shall be
required during site assembly.
2.3 Besides the cooling coil and fan assembly, the air passage of the AHU shall be
free of support to ensure smooth air flow. All exposed sheet metal edges shall
be filed or concealed as much as possible.
2.4 The internal and external surfaces of the panels shall be smooth to reduce the
possibility of bacteria growth and dust accumulation. All joints and mating
surfaces shall be air tight and insulated throughout to prevent the forming of
cold bridge. The external surface of the panels shall be powder painting
to provide resistance to atmospheric ageing and ultra violet light
2.5 The panel shall provide high noise damping characteristic of 32 dB reduction.
The insulation of the panels shall be injected polyurethane with thermal
conductivity (k value) of no more than 0.037 W/(m/K). The minimal
thickness and density of the insulation shall be 25 mm and 60 kg/cu.m. The
minimum thickness and density of the insulation shall be 50mm and 60kg/m3
for outdoor (weatherproof) unit. The waterproof unit shall be completed with
a pitch roof.
3. Fan Assembly
3.1 General
The entire fan assembly shall be mounted on a steel structure with vibration
isolating base and housed within the casing of an AHU. The minimal
deflection for the spring of the vibration isolating base shall be 50 mm.
Mechanical power transmission from the motor to the fan shall by means of
tapered pulleys and V-belts of adequate size and number.
Two access panel or doors complete with approved gaskets & Nylon handles,
shall be provided for easy maintenance and servicing of the fan assembly &
coil. Each access door shall have a minimum of 900 mm (height) x 600 mm
(width). Compression type of door handles that made of Nylon PA6 material;
the screw is being concealed completely in the door handle without exposing
it to the outside. The handle will be able to hold the door to the door panel
firmly to prevent air leakage
TS/M/S13/2 2602542S/AC
3.2 Fans Section
a) Centrifugal Fan
All fan housings, shafts and impellers (wheels) shall be from the same
fan manufacturer. Any mix matching of fan components or
modifications by party other than the fan manufacturer shall be
prohibited.
Fan rods shall be made of high grade solid steel supported by self
aligned bearings with an expected life expectancy of 200,000 hours at
designed operating conditions.
Fans shall be selected to provide high static efficiency but low sound
level and power consumption at specified air flow rate. Selection of
fan shall be subject to S.O.'s approval. The fan performance shall
comply to BS 848, BS EN ISO 5801or DIN standard while the
certification of quality assurance shall comply to BS EN ISO 9001.
a) Plug Fan
Where dual plug fans are specified, each fan shall provided with
separate variable speed drive Each fan shall be sized to deliver 100%
of rated flow rate unless specified otherwise in the Equipment
Schedule. The fan section shall be compartmented to enable
maintenance on one fan without the need to shut down the AHU.
TS/M/S13/3 2602542S/AC
The operating limit of each fan type is designed to meet the
requirement of Class I, II and III limit as defined in AMCA standard
99-2408. Bearing shall have minimum life L10 of 40,000 hours at
maximum rpm and power certified in accordance to Anti-Friction
Bearing Manufacturer Association (AFBMA) standards. The fans
shall be placed in the unit with an even inflow and outflow is
achieved. Distance on the suction side with minimum 0.5 x impeller
diameter from component or walls in axial direction. Fan in radial
flow configurations shall have a minimum 1.5 x impeller diameter or
flow intake device. Fan distance from the pressure side shall be free
running impellers minimum 1 x impeller diameter and other fans
outflow angle minimum α = 45° from components.
b) Axial Fans
TS/M/S13/4 2602542S/AC
c) Fan Array
For multiple fan assembly, AHU shall provide a redundant fan such
that should a single fan fails, the remaining fans will still deliver 100%
of the specified airflow. The complete fan assembly together with
motor and drive shall have an overall efficiency of minimum not less
than 85%.
The fan motor shall be totally enclosed fan cooled (TEFC) type with IP55
protection and class F insulation for copper windings. The motor shall be of 4
pole and wound for standard 3 phase electrical supply of 415 V and 50 Hz.
Motor frame shall be made of durable aluminium alloy in compliance with
IEC 60034 and BS EN 13195 for squirrel cage motors. Fan motor control by
VSD shall be designed to operate between 10 HZ to 50 HZ. All fan motor
shall comply to IEC 60034-30, energy efficiency shall be class premium IE3
and above with test standard comply to IEC 60034-2-1or IEEE 112.
The cooling coil for the AHU shall be suitable for chilled water application.
The coil shall be constructed of copper tubes with mechanically bonded
corrugated aluminium fins to enhance heat transfer. The coil frame shall be of
304 stainless steel formed to provide structural strength. Suitable provision
shall be made to facilitate adequate draining and cleaning through removable
plugs at both ends of each tubes. Each set of coil shall be fitted with
automatic air vent at the highest point.
The coil shall be fitted with supply and return headers (manifold), made of
copper pipes, to ensure even distribution of chilled water throughout the coil.
All copper to copper joints shall be brazed with copper brazing alloys or
silver solder. Soft solder is strictly prohibited.
Cooling coil for up to 30 % fresh air AHU shall be coated with approved
corrosion resistant material such as Hydrophilic coating.
TS/M/S13/5 2602542S/AC
The coil, designed with the following characteristics shall have a performance
rating no less than that of the AHRI standard.
All drain pans shall be made of grade 304 stainless steel of gauge 18. The drain pans
shall be of double bottom type as per specifications with the primary drain pan being
installed right below the cooling coil while the secondary extends from coil to fan
section. The drain pans shall be of slope type. Drain pipes shall be of uPVC laid with
sufficient gradient, properly secured to the floor and terminated into the nearest floor
trap.
5. Mixing Chambers
6. Installation
The installation of air handling units shall strictly adhere to the manufacturer's
recommendation. Each unit shall be installed on the "U" or "C" channel structure with
neoprene isolator on the loaded sides of the structure to reduce the transmission of
vibration. The AHU shall be installed to provide easy access to components such as
fan assembly, coils and air filters for servicing and maintenance.
TS/M/S13/6 2602542S/AC
7. Filters
7.1 All FCUs, DFCUs, AHUs and fresh air intakes and where indicated on the
tender drawings be provided with primary and secondary air filters of the type
as specified herein. HEPA filter shall be provided where indicated on the
tender drawings.
7.2 General
a) All AHUs and fresh air intakes and where indicated on the Drawings
shall be provided with air filters of the type as specified herein.
ii) one complete set after testing and commissioning and before
handover to Employer
iii) one complete set halfway during the Defects Liability Period
TS/M/S13/7 2602542S/AC
g) Air filter tests shall be performed by an independent Testing
Laboratory. Test certificates shall be produced on request.
h) The filters shall be installed complete with all accessories and other
minor necessary for their satisfactory installation and performance
whether individually specified or not.
a) All air filter shall be of disposable type. Washable filter media shall be
REJECTED. Nominal filter depth shall be 100 mm.
TS/M/S13/8 2602542S/AC
e) The pleated filter media shall be enclosed by a cartridge made of
heavy duty, rigid and high wet strength beverage board. The two
largest surfaces of the cartridge shall be die-cut into mating openings
with diagonal supports to achieve more than 90% of unobstructed
area for air now. The filter media shall be perfectly bonded to the
internal periphery of the cartridge to prevent air from bypassing the
media.
a) All air filter shall be of disposable type. Washable filter media shall be
REJECTED. Nominal filter depth shall be no less than 300 mm.
b) The filters, with micro fine glass fibre laminated by synthetic fabric
media, shall be listed by the Underwriter Laboratory as Class 2.
TS/M/S13/9 2602542S/AC
8. Filter Construction
The media be welded wire mesh with 93% free area. The media shall be
supported by to maintain the designed space for each pleat to maximize dust
collection capacity and to avoid the possibility of media oscillation and media
being pulled away.
The enclosing frame shall be made of heavy duty, rigid an high wet strength
beverage board. The frame, with two of its largest surfaces being die-cut into
mating openings with diagonal supports, shall be a square box of about 100
mm depth capable of totally encasing the filter media. The filter media shall be
perfectly bonded to the internal periphery of the frame to prevent air leak.
Filter media shall be non-woven synthetic fabric being pleated into no less
than 11 pleats per linear foot and an effective area of 7 sq.ft per 1 sq.ft of
filter face area.
All filter housings shall be of rear access or side access. Filter housings shall
be factory fabricated and assembled by the air filter manufacturer. All filter
housing shall be externally insulated to prevent condensation.
The rear access filter housing shall be in modular form with each module
designed to accommodate a standard size pleated filter. Constructed with
minimal gauge 16 galvanissed steel, each module shall be equipped with
gaskets and spring fasteners to form perfect seal against air leak. All
infiltration gaps formed by modules are to be sealed perfectly with gasket.
Side access filter housings shall be accessible through filter slots at both sides
of an AHU. The slots shall be sealed by gasketted, gauge 16 access door with
latches. Inside the slot, standard sized, 100 mm deep pleated filters shall be
held by extruded aluminium track free of rivets or self-tapping screws which
tend to obstruct the sliding of filters
TS/M/S13/10 2602542S/AC
9. Air Duct Smoke Detectors (Probe Units)
9.1 All air handling units (AHUs) shall be fitted with smoke detectors (probe
units) of approved design and manufacture in the return-air stream
immediately adjacent to the air handling unit.
9.2 The smoke detectors (i.e. probe units) shall be provided for monitoring of the
return air ducts of the AHUs. In the event of alarm from the probe unit, the
related air conditioning equipment (AHU) shall 'shut down' automatically.
Provisions in the form of relays, terminal strips, etc. shall be provided for
each smoke detector to enable each detector to send a signal to the fire alarm
in the event of an emergency condition. The final connection to the external
interfacing device (supplied and installed by others) shall be by the
Contractor.
9.3 The unit shall allow the application of standard smoke detectors for
monitoring of air streams inside air-conditioning and ventilation ducts
between 1 m/s and 20 m/s.
9.4 The duct smoke detector shall have adjustable sensitivity setting and be
completed with integral power supply unit suitable for 230V, 50 Hz operation
and relay contacts for alarm and trouble condition monitoring and control.
9.5 All duct smoke detectors shall be furnished with air sampling tubes extending
through the width of the air duct.
9.6 The unit shall deviate a small amount of air from regular to high velocity air
conditioning and/or ventilation ducts into a special chamber, which contains a
smoke detector.
9.7 The unit shall not have to be adjusted to air streams between 1 m/s and 20
m/s.
9.9 The unit shall be suitable for electric detector testing on site.
9.10 The unit shall be accessible for inspection without opening the unit.
9.11 The unit shall be designed so that all service work can be carried out without
affecting the duct system.
9.12 The unit shall be equipped with a circuit monitoring the presence of the
smoke detector head.
TS/M/S13/11 2602542S/AC
9.13 The alarm indicator shall be clearly visible from outside.
9.15 The housing of the unit shall contain 4 openings for compression cable
glands. If unused, these openings shall be covered with plugs.
9.16 The air duct detector assembly and its cover shall be joined via a rubber lip to
prevent unwanted passage of air and/or smoke.
9.17 The unit shall connect directly into any standard detector line from the
manufacturer's control unit using four wires for Class "A" wiring.
9.18 The unit shall be equipped with a terminal block with screw less terminals
accepting wires between 0.25 mm2 and 1.5 mm2 (SWG 23 and 15) and
equipped with built-in strain limits.
9.19 The unit shall allow to drive an additional alarm indicator lamp without
additional wiring from the control unit.
9.20 The unit shall be designed for complete sealing of the duct penetrations
necessary for the sampling tubes and for fastening the air duct detector
assembly.
9.21 The unit shall be supplied with a template for duct penetrations and complete
mounting, connection and maintenance guidelines.
9.22 The unit shall be designed so that there is a complete separation between
detection chamber and the compartment containing the affiliated electronics.
9.23 The unit shall be supplied with the appropriate sampling tubes.
9.24 The electronics compartment of the air duct detector assembly shall provide
ample room for additional circuitry.
9.25 Specifications :
b) Approval : UL/FF/EN54
TS/M/S13/12 2602542S/AC
10. Variable Speed Drive AHU
All AHU shall be provided with variable speed drive shall be provided with a VSD
bypass controller and starters. This is to allow the AHUs to be operated in a constant
speed mode should the VSD be faulty or under maintenance. The AHU motor shall
be able to drive at minimum 10Hz when using VSD.
The selected AHU performance shall meet to the required w/CMH as specified in
the green mark requirement by BCA.
TS/M/S13/13 2602542S/AC
SECTION 14 - FAN COIL UNITS (FCUs)
1. General
1.1 This section covers the supply, delivery, installation, testing, commissioning
and fifteen (15) months free maintenance and warranty for all fan coil units
and the associated accessories.
1.2 For FCUs in specified areas as indicated in the Drawings, spare motors shall
be provided/installed for each FCU.
1.3 Fan Coil Units shall comply to BCA green mark requirement in kW/RT and
W/CMH.
1.4 The fan coil units shall meet the energy efficiency standard requirements of
SS CP 530 : Code of practice for energy efficiency standard for building
services and equipment.
2. Construction
2.1 The Sub-Contractor shall supply and install where shown on the Tender
Drawings fan coil units of an approved type and each complete with fans,
three speed fan selector switch, motor, drive, cooling coil, drain pan, outside
air damper assembly, filters, vibration isolators, controls and accessories. The
units shall be suitable for continuous operation and shall be constructed as
below.
b) The cabinet shall consist of a base casing fabricated with double sided
skin type with insulation being totally encased by high grade
galvanized sheets with removable panels for servicing. The drain pan
shall be insulated with an asphalt base filler compound. A drain pipe
with U-trap shall be connected from this pan to the nearest floor trap.
The drain pipe shall be insulated with minimum 25 mm thick closed
cell insulation. Secondary drain pan complete with insulation shall be
provided for Fan coils located above ceiling. The drain pipe to
individual Fan coil shall has internal diameter of minimum 20 mm.
TS/M/S14/1 2602542S/AC
c) The cooling coil shall be minimum 3 rows and maximum 5 fins per
centimetre and removable cartridge type. The cooling coil shall be
staggered tube finned coil of sizes suitable for various duties. Fin shall
be aluminium or copper continuous plate and shall be bounded to the
tubes by expansion to ensure maximum contact with the tube for
efficient heat transfer. Fins may also be of the type fastened to the
tubes by winding the fin material under tension onto the tubes. Fin
design shall be suitable for operation up to 2.5 m/s face velocity
without moisture carryover and fins shall have fin collars to cover the
entire tube surface and without sharp edges or breaks permitting
accumulation of foreign matter.
At a velocity of 2.8 m/s the bypass factor should not exceed 0.2.
Tubes shall be minimum 12.5 mm (1/2") O.D. seamless copper spaced
in a staggered pattern brazed into headers fabricated from heavy wall
copper tubing having generously sized inlet and outlet standard male
pipe thread connections.
All joints between coil, tubes and headers shall be brazed with silver
alloy solder. Coil shall be designed for up to 10.34 bar (150 psi) water
working pressure and completed coils shall be tested with 17.24 bar
(250 psi) air pressure under water.
The velocity of air through the coil shall not exceed 2.8 m/s. The
water pressure drop through the coils shall not exceed 5 metres of
water.
2.2 The Sub-Contractor shall provide and install all the control and power wiring
and an on-off switch to a point adjacent to each unit. Each fan coil unit shall
be provided with a 2-way modulating valve, controlled by temperature
sensors and controller. The fan coil unit on/off and temperature control shall
be controlled by thermostat and the Building Automation System. All ducted
fan coil unit shall also be controlled by individual DDC.
2.3 If direct current brushless motor (DCBL) is being used, it shall comply to the
followings:
a) Fan coil units shall be equipped with fans driven by direct current
brush-less (DCBL) motor with variable air volume (VAV) control,
or unless specified otherwise elsewhere in the Specifications and
Drawings,
TS/M/S14/2 2602542S/AC
d) The motor commutation electronics shall incorporate EMC and
mains supply filters complying with EN 61000-6-2.
The material for filters shall be provided as for the air handling units. Filters
shall be as specified in the relevant section. No washable filter is allowed.
2.6 Thermostat
a) The thermostat shall be provided for each fan coil unit and be wall
mounted, intelligent, liquid crystal display (LCD) thermostat shall
be provided for control of the fan coil unit. The thermostat shall be
of BACnet communication and BTL certified
TS/M/S14/3 2602542S/AC
SECTION 15– AIR FILTERS
1. General
2. Filters
2.1 All FCUs, DFCUs, AHUs and fresh air intakes and where indicated on
the tender drawings be provided with primary and secondary air filters
of the type as specified herein. HEPA filter shall be provided where
indicated on the tender drawings.
2.2 General
a) All AHUs and fresh air intakes and where indicated on the
Drawings shall be provided with air filters of the type as
specified herein.
TS/M/S15/1 2602542S/AC
d) Filters shall generally be installed in accordance with the
manufacturer's recommendation and to the satisfaction of the
S.O. Proper access for cleaning, media removal and inspection
shall be provided. Leakage for unfiltered air shall be prevented
by air-tight sealing of the filter holding frames or casings.
TS/M/S15/2 2602542S/AC
c) Independent test report by approved laboratory to substantiate
the compliance with the following minimal requirements shall
be submitted to the Superintending Officer for approval prior to
installation. The following data serve as a General guide:
TS/M/S15/3 2602542S/AC
c) Independent test report by approved laboratory to substantiate
the compliance with the following minimal requirements shall
be submitted to the Superintending Officer for approval prior to
installation. The following data serve as a general guide:
TS/M/S15/4 2602542S/AC
i) Independent test report by approved laboratory to substantiate
the compliance with the following minimal requirements shall
be submitted to the Superintending Officer for approval prior to
installation. The following data serve as a General guide:
TS/M/S15/5 2602542S/AC
3. Filter Construction
The media be welded wire mesh with 93% free area. The media shall
be supported by to maintain the designed space for each pleat to
maximize dust collection capacity and to avoid the possibility of media
oscillation and media being pulled away.
The enclosing frame shall be made of heavy duty, rigid an high wet
strength beverage board. The frame, with two of its largest surfaces
being die-cut into mating openings with diagonal supports, shall be a
square box of about 100 mm depth capable of totally encasing the filter
media. The filter media shall be perfectly bonded to the internal
periphery of the frame to prevent air leak.
All filter housings shall be of rear access or side access. Filter housings
shall be factory fabricated and assembled by the air filter manufacturer.
All filter housing shall be externally insulated to prevent condensation.
The rear access filter housing shall be in modular form with each
module designed to accommodate a standard size pleated filter.
Constructed with minimal gauge 16 galvanissed steel, each module
shall be equipped with gaskets and spring fasteners to form perfect seal
against air leak. All infiltration gaps formed by modules are to be
sealed perfectly with gasket.
TS/M/S15/6 2602542S/AC
4. HEPA Filters
4.1 Filters shall be of the high efficiency particulate air (HEPA) type. The
components shall include particle board cell sides, water-proofed fire-
retardant glass fibre media; aluminum separators for 100% RH,
neoprene rubber bond. The media shall have a minimum thickness of
0.381 mm ± 0.07 mm, and a minimum tensile strength of 0.54 kg per
cm. Each filter cell shall withstand a pressure drop of 250 mm WG.
4.2 Each filter shall be rated for a maximum pressure drop of 25.4 mm
WG clean resistance.
4.3 Each filter shall be individually scan tested and certified to have an
efficiency of not least than 99.999 percent when tested with 0.3 micron
dioctyl phthlate (DOP) particles. Filter style code and performance
shall be printed on each filter cell.
4.4 Extreme care must be exercised at all times in the delivery, handling
and installation of the HEPA filters. Any filter damaged during the
installation shall be replaced.
4.5 The HEPA filters fitted on the ductwork shall be provided with a
protective bag which allows for easy and safe removal after the filters
have been used up.
5.1 When a bank of HEPA filters are used and side access is required,
proprietary make side access housing for HEPA filters shall be used.
Housing shall be of the same manufacture as the filters being used.
5.2 The side access filter housings shall be package units, factory sealed
against leakage. The housings with the HEPA filters in place shall be
guaranteed to meet the specified air cleaning efficiency as assembled
units. The housings shall be constructed of 16 gauge galvanised steel
with heavy duty corner posts, 100 mm wide inside flanges, and vertical
supports spaced not more than every 600 mm of filter width. The
flanges shall be turned in to provide a flush exterior and to facilitate
attachment to adjacent equipment and/or ductwork. All non-welded
seams shall be hand caulked with Silicone rubber adhesive. The
housings shall be fabricates structurally to withstand up to 250 mm
WG utilising perimeter gasketing of neoprene rubber, permitting
servicing of the filters without the need for additional access doors in
the ductwork. Housings shall be insulated internally with 25 mm thick,
48 Kg/cu cm density, neoprene coated fibreglass.
TS/M/S15/7 2602542S/AC
5.3 Provision shall be made in the housing design for each filter cell to be
sealed around its entire periphery, eliminating the need for gaskets
between the adjacent filters. Each filter shall have single box flanges or
battens at the top and bottom of the air entering face for installation in
the mounting track. No gaskets shall be required on the filters. The 19
mm x 14 mm filter sealing gaskets shall be made of resilient close-call
neoprene rubber extruded with a hollow core to minimum gasket 'set',
and retainer, which is an integral part of the housing.
5.4 Sealing pressure shall be applied through level arms which activate
toggle and cam locking mechanisms applying 37 Kg of sealing
pressure per linear metre of filter periphery. The door design is to be
such that it cannot be closed unless the level arms are properly
positioned. The locking mechanisms shall not be affected by vibration.
TS/M/S15/8 2602542S/AC
vi) Screen Analysis % by ASTM-D-2862-70 Tyler Standard Screen
0 - 14 on 6 Mesh
0 - 100 on 8 Mesh
0 - 10 on 10 Mesh
0 - 2 on 14 Mesh
0 - 1 on pan
b) It shall be a fully welded system, complete with a DIN 1946 part 4 seal
test groove to test the seating of the HEPA filter. The seal test groove
to be made from aluminium.
c) The housing shall be made of mild steel and epoxy finished. The
housing should be suitable for decontamination in accordance with BS
4247 “surface materials for use in radioactive areas and research
establishments" or other equivalent standards. The decontamination
ports shall be installed on each containment filter system upstream and
downstream of the filters. All internal parts that come into contact with
the process air shall be epoxy coated, stainless steel or have an
electrophoretic coating. The epoxy paint finish shall be resistant to
formaldehyde.
d) The corners of the cam bars that come into contact with the epoxy
paint finish shall have a rubber heat shrink on them to eliminate
chipping of the internal paint-work and give even sealing socket
compression.
f) The filter housing steel shall be complete with cam locking mechanism
that prevents access door(s) from being closed unless the filters are
sealed. Other safety features may be acceptable subject to S.O’s
approval. Drilling or site modification of the filter housing is not
allowed on site to prevent damages to the units.
TS/M/S15/9 2602542S/AC
c) All units shall be pressure tested prior to dispatch. The housing shall be
tested for filter fit, operation of the filter clamping mechanism, seal
alignment and leak tightness before dispatch from factory. The
pressure test maximum allowable leakage shall not be exceeding 0.5”
wg in ten minutes.
9. Specification for the Removal of Grease and Odour from Kitchen Exhaust Air
The stainless steel kitchen exhaust hood shall be fitted with a 1st stage
stainless steel grease filters to trap coarse grease particles. The grease
filters shall be installed with overlap edges.
TS/M/S15/10 2602542S/AC
9.2. Activated Carbon filters
The activated carbon filers shall be high performance type with initial
toluene efficiency of 95% or greater under laboratory test conditions of
2.5 m/s air velocity, 50% relative humidity and 20-25°C air
temperature. Carbon filter shall have a minimum 40ft2 media in a 610
mm (H) x 610 mm (W) x 95 mm (D) filter. The filter frame shall be
galvanized steel. The filter shall be rated at 2.5 m/s air velocity with
pressure drop not exceeding 125 Pa.
The 1 amps should be kept dean and free of dust at all times. If dust
accumulates on the lamp it will absorb the UV-C and convert it to heat,
therefore lowering the effectiveness of the UV-Clamp.
TS/M/S15/11 2602542S/AC
10 Fan Filter Unit for Cleanroom
Fan filter unit shall be UL listed and EN 61800-5-1; CE marked. Housing shall
be of walkable housing type, casing construction shall be of powder-coated
from1.2 mm thick steel sheet steel, 1.6mm thick aluminum or stainless with
vibration-isolated anchoring, plug fan with one-sided suction and optimized
for use without spiral housing. Fan filter unit shall completed with HEPA filter
and frame. Internal baffling plates and anodized aluminum diffuser panel shall
be provide to provide uniform air speed across the filter face, ensuring laminar
airflow.
Fan unit shall be low energy consumption, quiet operation and ease of
maintenance Motor shall be built-in of Class F insulation, IP44, with variable
speed controller to control the blower speed. Motor and controller shall be of
single phase AC power input 230 Volts at 50 Hz or 415 volts at 50Hz without
any external transforming devices for stepping down the voltages. A junction
box is provided on the top of unit for cable interface. The blower shall be of
radial impeller with backward curved blades made of aluminum mounted
directly to the rotor of the built-in motor, statically and dynamically balanced
as per DIN ISO 1940, class G2.5.The bearing life time shall not be less than
75,000hours. Fan Filter Unit shall have LED indication to show green in
operation and fault in orange indication for the motor controller. Contact shall
be provided for BAS monitoring and control.
Fan Filter Unit shall deliver and provides an average airflow velocity of 0.35
m/sec to 0.45 m/sec and airflow of 1088 m³/hr under filter load at 100%
medium setting for 1200 mm x 600 mm fan filter unit and airflow of 650
m³/hr for size of 600 mm x 600 mm fan filter unit. Total static pressure
delivered shall not be less than 280Pa. Noise level shall not exceed 45dBA
measure 1m away from the fan filter unit.
TS/M/S15/12 2602542S/AC
SECTION 16 - CONTROLS
1. General
1.1 The Contractor shall include for all necessary electric / electronic
automatic controls for the efficient, safe and economical operation of
the complete air conditioning and mechanical ventilation systems. The
scope shall include all plants, system components and accessories. The
control equipment shall include the following:
d) All control wiring and conduits between the main A/C control
panel, subsidiary control panels, and all other items of
equipment supplied by the Contractor including all necessary
transformers, power regulators, etc.
1.2 The operation of all automatic control equipment and components shall
be so arranged that on power failure and/or partial or complete shut
down during routine maintenance or repair, all system and components
shall be "fail-safe". All automatic dampers and valves shall be so
arranged to return to their normal operating positions on the
resumption of power supply.
TS/M/S16/1 2602542S/AC
1.3 The Contractor shall be required to draw up the detailed control
diagrams to suit the particular control manufacturer's equipment which
conform to the Specifications, and submit copies of the shop drawings
for approval before commencing installation of controls. The drawings
shall show every item of control equipment offered, all conduit sizes,
etc.
2.1 During automatic start up, the selector switches of all equipment of the
system shall be in the "BAS" mode and automated in the following
starting sequence:
TS/M/S16/2 2602542S/AC
2.2 Automated shut-down shall be of reversed order. The time difference
between the shutting down of refrigeration machine and chilled water
pump shall include shut down sequence of the refrigeration machine.
2.3 If the chiller is being cut in/out due to cooling load variation, the
respective chilled and condenser water pumps shall be cut in/out as
well.
3.1 The operation of AHU and FCU for general areas shall be started by
the activation of time program from the BAS and or otherwise
specified.
3.2 An alarm shall be activated when the filter is dirty and transmits a print
out message through the BAS.
3.3 An BAS switch for overriding of the DDC controller shall be provided
for easy maintenance purpose.
b) Time programme
c) Trend logging
3.6 All controllers, temperature and static pressure indicators relays and
other interfacing equipment shall be housed in a 14 gauge baked
enamel wall mounted panel with a door and key-lock.
TS/M/S16/3 2602542S/AC
3.8 When the AHU is turned off (automatically or manually), the 2-way
modulating control valve shall be closed. However, in the event of
power failure, the valve shall remain in its last position.
5.1 The multiple thermal zone (MTZ) VAV system shall be of pressure
dependent type. Temperature of a specific space is measured by a
designated temperature sensor of a thermostat installed within space
and compared to a preset value. The corresponding controller shall
modulate the VAV box damper to reach and maintain the space
temperature at the preset value.
TS/M/S16/4 2602542S/AC
5.3 A pressure differential sensor, installed at approximately 75% down
stream along the main or sub-main duct shall constantly measure and
feedback the air pressure within the ducting system to the DDC
controller. The DDC controller shall regulate the AHU fan speed to
reach and maintain a preset duct pressure.
5.5 The multiple ventilation zone (MVZ) VAV system shall be of pressure
dependent type and operate exactly like but independent of the MTZ
VAV system. A space carbone dioxide (CO2) sensor shall provide
input for the modulation of a MVZ VAV box. A wall mounted space
sensor / controller that is capable of sensing both temperature and CO2
concentration is preferred.
5.6 The ventilation zone (MVZ) VAV system shall also be also to
interface to the lighting management to control the VAV box through
radiant heat map and motion sendor
6. FCU Controls
6.1 The Contractor shall provide and install all the control and power
wiring and an on-off switch to a point adjacent to each unit. Each fan
coil unit shall be provided with a 2-way modulating motorised valve
controlled by a DDC controller.
TS/M/S16/5 2602542S/AC
6.2 Fan speed and valve modulation shall be of PID control. The operator
shall be able to change parameter such as set point, on/off control etc.,
from the BAS central or through local access.
7.1 During full load operation, all cooling towers shall operate to provide
condenser water for the chiller. The cooling towers shall load and
unload by respectively increase and decrease each cooling tower fan
speed through VSD. The fan speed shall be modulated to maintain a
preset (by user) leaving condenser water temperature of each set of
cooling tower. Fan speed modulation shall be of PID control.
7.2 Fan speed of each cooling tower consists of more than one fan shall be
modulated with a single signal from the DDC controller. However,
each fan shall be linked to a dedicated VSD to facilitate speed variation.
8.1 Chiller system shall comprise a chiller and its associated chilled water
and condenser water pumps with the chiller being the central
equipment.
8.2 The DDC controller shall be able to perform chiller duty cycling to
equalise the total run time of each chiller system.
8.3 When any operating chiller system fails to operate, the standby chiller
system shall take over its operation automatically with alarm issued.
8.4 Under BAS mode, chiller system shall be started according to BAS
programming.
TS/M/S16/6 2602542S/AC
9. Water Pump Controls
9.1 The DDC controller shall allow the selection of chilled or condenser
water pumps to be selected to operate with chiller in a different chiller
system as and when the needs arise.
9.2 The DDC controller shall monitor the feedback of the pump through
water flow switch and when a duty pump failure is detected, an alarm
shall be initiated at the BAS central and the stand-by pump shall be
started to replace it.
10.1 When the power supply to the control panel is energised, the control
system shall start operation.
10.2 The control system shall provide constant chilled water differential
pressure control between the chilled water supply and return system.
10.3 The differential pressure between the supply and return chilled water
system shall be continuously sensed by a differential pressure
transmitter which shall transmit a standard 4 to 20mA linear current
signal output to DDC controller.
11. Interlocks and Alarms for Cooling Towers and AHUs, Compressors and
Pumps
11.1 If water level in the cooling tower basin falls below a pre-determined
low level or smoke detector of AHU is activated, an alarm system
consisting of buzzers and indicating lamps shall be automatically
energised.
TS/M/S16/7 2602542S/AC
c) If within a set time after any one of the plant systems sequence
starting operation has been energised either manually or with
time clock contact, and the respective refrigerant compressor
fails to start, an alarm system consisting of bell and indicating
lamp shall automatically be energised.
Stage Action
i
If any chiller group is in IMSS mode, the programme will deactivate
automation. Operation remains status quo.
If any of the chiller group is in OFF mode automation is still active but
will ignore this group in operation.
Pre-start
mode check If any equipment is in LOCAL mode, the programme will deactivate
automation and operation remains status quo.
ii
Main time programme will start ALL CT available and ensure that
minimum number of CT for Hi load is satisfied before moving on.
There will be 30-minute time-out in which the above condition will
Cooling prevail.
towers (CT)
Once time-out lapses, the programme will run the number of CT in
accordance with chiller running status. (Hi / Lo load configuration.)
Automation shall NOT be deactivated if any of the CT is in IMSS or
OFF or LOCAL mode.
TS/M/S16/8 2602542S/AC
Stage Action
iii
Pump shall deliver at least 70% rated flow to return “on” feedback or
chiller manufacturer recommendation
Each pump (condenser and chilled water pump alike) shall be fitted
with approved VSD and programmed to start and stop with minimum
hammering effect.
Remote: Equipment will receive signal from BAS, AUTO and IMSS.
Condenser
and chilled Off: Equipment not operational. The programme will shut off upstream
water pump equipment and abandon this group. Non-critical alarm will be raised.
Normal operation resumes when “Remote” mode is reselected.
iv
Condenser A preset condenser water flow of each chiller group will be maintained
water flow by varying the condenser water pump speed.
control
Individual approved magnetic flow meter installed on condenser line of
each chiller group shall provide flow data for such control.
(Where energy saving opportunity exists and on the condition that no damage shall be
done to the chiller, provision shall be made to progressively scale down the preset
flow rate in low load condition.)
v
A preset chilled water flow of each chiller group will be maintained by
varying the chilled water pump speed. Chilled water pump shall
Chilled varying according to the load (RT) vs flow (l/sec) or the delta in
water flow pressure (ΔP) to meet the furthest end load required.
control
Individual approved magnetic flow meter installed on chilled water line
of each chiller group shall provide flow data for such control.
In the event when chilled water system pressure raises beyond preset
value during unloading period, the by-pass valve located at the by-pass
line between chiller groups and the air handling units shall be regulated
to relieve the pressure built up.
(Where energy saving opportunity exists and on the condition that no damage shall be
done to the chiller, provision shall be made to progressively scale down the preset
flow rate in low load condition.)
TS/M/S16/9 2602542S/AC
Stage Action
vi
Chiller on / off feedback is tapped from compressor contact.
Remote: Equipment will receive signal from BAS, AUTO and IMSS.
Off: Equipment not operational. The programme will shut off upstream
equipment and abandon this group. Non-critical alarm will be raised.
Normal operation resumes when “Remote” mode is reselected.
vii
Loading: When cooling load exceeds upper limit of a configuration OR
average chilled water supply temperature (among operating chillers)
breaches the upper limit of a set range, a 10-minute count down will be
initiated. At the end of the countdown, both conditions will be verified.
If breach of condition persists, start the next chiller group or switch
over to a higher capacity chiller group.
TS/M/S16/10 2602542S/AC
Stage Action
Chiller Off: Group not operational. Automation is still active but will ignore
group this group in operation. For service and maintenance. Non-critical
alarm will be raised. Normal operation resumes when “BAS” mode is
reselected.
viii
Feature of operating mix-matched equipment of different chiller group
Assigning shall be made available on the graphic centre as well as at controller
equipment level.
to operate
with other The feature is semi-automated in that it requires the manual isolation of
chiller chilled water line.
group
This feature is incorporated in anticipation of simultaneous equipment
failure two chiller groups.
ix
When any chiller group is found to be in IMSS mode or equipment
found to be in LOCAL mode a critical alarm shall be raised.
Alarms
When any chiller group is found to be in AUTO mode or equipment
found to be in LOCAL mode a critical alarm shall be raised.
x
Automation When automation is deactivated, BAS will NOT:
deactivated Turn on standby chiller group when an operating chiller group fails.
Use heat load calculation to manage chiller operation.
TS/M/S16/11 2602542S/AC
12.2 The automation and control sequence is based on the base chiller
configuration of large and small chillers.
12.3 All set points in the programme shall be adjusted at level decided by
the S.O.. These set points shall include but not be limited to cooling
load, flow rate, temperature, pressure differential and time.
13.1 All ducted ventilation fans for A/C plant room, staircases, smoke-stop
lobbies, toilets, and etc. shall be controlled by BAS complete with
manual override control.
13.2 Ventilation fans for lift motor rooms, generator rooms, electrical
service rooms (LT, HT) shall be automatically started / stopped by
timer (i.e. time switch) and thermostats.
13.4 All chemical storage fan shall have explosion proof differential
pressure switch for the low flow and no flow alarm. Beacon light and
buzzer shall install outside the room for warning. Flow switch used
shall be of explosion proof comply to IEC / NEC/ CEC Class I
Division , Zone 1 and 2.
14.1 The time switches shall be of twenty-four (24) hours Quartz type
with power reserve of minimum 72 hours (after a charging time of
10 min.) in the event of power failure.
14.2 The supply voltage and the frequency range shall be 200...240 Volt a.c.
and 50 Hz respectively.
14.3 The permissible ambient temperature shall be -5oC to +55oC.
14.5 The time switch shall have a changeover contact of minimum 16 Amp
(changeover) at 240 Volt a.c. at p.f. = 1.
TS/M/S16/12 2602542S/AC
14.9 The class and degree of protection shall be class II according to VDE
0633 and IP 30 as per DIN 40050 respectively.
14.11 If the time switch is not housed in D.B., approved dust and vermin
proof insulated housing shall be used.
14.12 The Time switches must he such that to cater and able to serve seven
(7) days of different operation programmable type.
15.1 This section covers the design, supply and delivery, installation,
connection, testing and commissioning and fifteen (15) months free
maintenance and warranty of the Intelligent Mimic Cum Supervisory
System and associated work and accessories for the air conditioning
plant room central.
15.2 The IMSS shall be of separate system from the BAS and intended
for:-
15.3 The IMSS shall be complete with but not limited to the following
(Please refer to the attached tender drawings):-
TS/M/S16/13 2602542S/AC
16. Supervisory Panel
16.1 The floor standing supervisory panel shall consists of a 32" monitor
and a 20o slanting table top with all necessary
LOCAL/BAS/AUTO/OFF/REMOTE selector switches for each plant
room equipment. The keyboard and mouse shall also be installed on
the slanting table top. The supervisory panel shall be at least 1.8 m x
1.2 m and complete with front access panels/doors for future
maintenance.
16.2 The schematic of the entire air conditioning system shall be presented
in graphical mimic format on the monitor with the following
information:-
c) "ON" and "OFF" status for the fan coil units (FCUs).
16.3 The " BAS/AUTO/OFF/REMOTE " selection for each plant room
equipment shall be interpreted as follows:-
b) at BAS mode, the BAS shall control the "ON/OFF" of the plant
room equipment through the optimisation program, time
program, etc.;
TS/M/S16/14 2602542S/AC
17. Dynamic Colour Graphic Display Terminal
b) all stored graphics shall be on the central disk system and freely
accessible via manual operation through the operator station
keyboard. It shall be possible to assign graphics to an address
structure.
a) start/stop command.
TS/M/S16/15 2602542S/AC
e) alarm and change of status detection.
18.2 The SCDC shall link to the monitor through interfacing card and
terminal.
18.3 The SCDC shall have the capacity to map no less than 900 field points
that are networked from the respective electronic modules.
19.1 The electronic module shall have the digital input and digital output
function.
19.2 The electronic module shall consist of electronic switches and relays.
19.3 The switches and relays shall be operated from the SCDC.
19.4 The switches and relays shall be addressable and able to communicate
with the other components via a 2 wire network.
20.2 The SCDC shall supply 24V DC to all the electronic modules through
the 2 wire network.
20.3 The SCDC shall able to control and communicate to all electronic
modules through these two (2) wire network.
20.4 The minimum transmission rate shall not be less than 9600 baud.
TS/M/S16/16 2602542S/AC
21. Programming
21.1 The application program for the SCDC and monitor terminal shall be
programmed using graphic software.
i) Start/stop control.
ii) On/off status.
iii) Trip alarm.
b) FCUs
i) On/off status.
ii) Trip alarm
TS/M/S16/17 2602542S/AC
SECTION 17 – PROGRAMMABLE LOGIC CONTROL SYSTEM
1. General
1.1. The specification shall be read in conjunction with the Drawings (as per
Schedule of Drawings), which are intended to be mutually explanatory and
complementary to one another. All works and specification called for by
one, i.e. Specification or drawings even if not by the other shall be fully
executed and complied with in total.
1.2. The Programmable Logic Controller (PLC) system shall use for providing
continuous monitoring and control of mechanical and electrical services in
the buildings and facilities. The control and monitoring functions required
are listed in the schedule points.
1.3. Unless otherwise specified, the equipment and material within the scope of
this Specification shall be of a standard proven design. Design
incorporating components which may be considered prototype in nature
will not be accepted.
1.4. Dynamic graphics shall be programmed, generated and applicated for all
points as per schedule point list to assist operations.
1.5. All PLCs, computers, servers and remote I/Os power supply shall be back
up by UPS in case of power failure. The design and provision of the UPS
shall be included.
TS/M/S17/1 2602542S/AC
(c) Supply of all electrical transducers such as voltage, current
(including of CTs), power factor, frequency etc unless they are
specifically designated or specified in the other Sections to be by
others.
(f) Supply and installation of wiring from all sensors and transducers
provided by the Sub-Contractor directly to the interfacing junction
boxes or Controllers as the case may be.
(i) For those devices that are installed by the other M&E service Sub-
Contractors, the PLC System Sub-Contractor shall responsible for
correct status or readings are achieved from the interfacing panels
all the way right up to the PLC System work stations in the
control room.
(j) For devices that are installed by the PLC System Sub-Contractor,
they shall responsible for the correct status or readings are
achieved from the devices all the way right up to the PLC System
work stations in the Control room.
1.7. Notwithstanding the training given, the service of 2 skilled operators for a
period of up to 12 weeks (of 8 hours per day) after substantial completion
to assist in the operation and maintenance of the system on site shall be
provided. The tendered price shall deem to have provided for this
requirement.
TS/M/S17/2 2602542S/AC
(b) be staffed with factory trained engineers fully capable of PLC
designing and providing all such information, instructions,
emergency maintenance service on all system components to
enable the PLC System to operate at peak efficiency at all times
i.e. twenty-four (24) hours per day, fifteen (15) months each year.
(c) Carry adequate spare parts to guarantee that the down time of the
building automation system shall not be caused by lack of standby
spare parts nor by waiting for spare parts to become available.
Field bus refers to the standard industrial bus used for communication
between the controller (CPU) and the remote I/O modules or the
secondary controller (FPU).
TS/M/S17/3 2602542S/AC
Distributed Intelligence Drop Module refers to the secondary controller
used in a Distributed Intelligence Architecture.
Human Machine Interface refers to the micro-computer terminal or mimic
panel where the statuses and parameters of all the equipment are
indicated. Where micro-computer is used, it shall also act as the
Programmer.
Controller refers to the rack where the CPU Module is located. Primary
Controller refers to the rack that is assuming control and executing
command in a Hot Standby System.
Standby Controller refers to the other rack where the CPU is not
assuming control or executing command in the Hot Standby System.
TS/M/S17/4 2602542S/AC
3. Submittals
3.1. The following products and software literature shall be submitted for
review and approval:
(d) Identify clearly, any and all exceptions taken to the requirements
of the specifications.
(e) Installation and Users Manuals (manuals will be turned over to the
Owners operating personnel for their use at substantial
completion).
(k) Test Plan. This should include the various type of test to be
carried out.
TS/M/S17/5 2602542S/AC
(n) Sample O&M manual
3.2. Network architecture diagram indicating the network nodes, file servers,
gateways, routers, bridges and all other components included in the IBMS
LAN shall be submitted for comments and approval. The proposed
network physical specifications and performance shall be indicated.
3.4. Furniture plan layout for the control Room complete with layout of all the
servers shall be submitted for approval.
3.5. The followings shall be submitted for review and approval regarding the
proposed data base software.
The reliability of the entire PLC System shall be computed and submitted
to the SO for record.
TS/M/S17/6 2602542S/AC
4. General Requirement for Programmable Logic Controller
4.2. The PLC System shall be design with Hot Standby configuration. The
CPU shall have current system status for automatic switchover in the
event of a primary controller failure. All processors must not be affected
by any control system hardware failures. The changeover time shall not be
more than 300ms. Systems shall be designed to distribute components
over multiple PLCs so that a CPU/FPU failure will not cause a system
failure. It shall be possible to shut off any CPU and have the system
continue to run minus the equipment attached to the CPU/FPU shut
down. Latching relays and other fail-safe devices shall be utilizied to
insure maximum system up times.
4.3. The following functions (but not limited to) are provided as minimum
requirements for the PLC system;
4.4. All field devices including sensors, switches, actuators and transmitters for
the control and monitoring of systems and equipment shall be provided.
4.5. All software development and code generated shall become the property
of the Employer, with license and copyrights being vetted with the
Employer.
TS/M/S17/7 2602542S/AC
4.6. Programmable Logic Controllers (PLC) will utilise remote Input/Output
(I/O) modules and should be configured in redundant I/O bus
configuration with hot standby redundant CPU, Communication Module
and Power Supply. The communication cables for the PLC system shall
be Cat6e.
4.7. The performance of the PLC program execution times and other stated
performance parameters shall not be degraded if any PLC is populated up
to 100 percent of capacity. If performance degradation is expected at this
point quantity, indicate the maximum point population for each PLC while
maintaining performance requirements.
4.8. Each PLC shall contain all the required software and hardware to fulfil the
requirements of this Specification.
4.9. The PLC shall be state of the art digital device using real time
programmable memory capable of performing logic sequencing, continuo
control and communications.
4.10. The PLC shall be capable of handling analogue and digital I /O signals as
required by the respective applications.
4.12. The PLC shall be modular with all components (except the power supply)
in a single rack assembly designed for plug-in modular assemblies and
shall allow for easy service and maintenance and expansion. All system
modules shall provide for free airflow convection cooling and no internal
fans or other means of cooling except heat sinks shall be required.
4.14. The PLC shall be designed and tested to operate in industrial environment.
TS/M/S17/8 2602542S/AC
4.16. No DIP switch shall be used in the PLC system. All I/O addressing is done
in software.
4.17. Common I/O wiring connector for all I/O modules to eliminate guesswork
of which modules go with which connector.
4.19. Each and every PLC shall contain the following features, functions and
performance characteristics:
(a) CPU shall support Hot standby configuration with current system
status for automatic switchover in the event of a primary
controller failure. This means critical processes are not affected by
control system hardware failures. The change over time will not be
more than 300ms. The Master PLC at the central control room
shall equip with a 10.4” display with built-in MMI.
(e) Global point data shall not be used within any control loop.
Ensure all points for a control loop are contained in a single PLC.
(f) As a minimum, the PLC controller used for this project shall
conform to the following:
(1) 89/336/EMC
(2) 92/31/EEC
(3) 93/68/EEC
(4) 73/23/EEC
(5) EN50081-2
(6) EN61131-2
TS/M/S17/9 2602542S/AC
5. Implementation and Installation
(a) Each PLC, and its corresponding hot standby PLC, shall not be
used to control more than six AHUs (whether VAV or CAU
type).
5.3. Furniture for the all the workstations, equipment and printers shall be
provided.
5.7. A console chair with armrests and seat height adjustment shall be included
for each station.
5.8. The installation of the PLC System shall adhere to industrial practices and
recommendation from the PLC System Supplier
TS/M/S17/10 2602542S/AC
6. Instrumentation and Actuator / System Control and Operation
7.1. General
The PLC system shall be complete and thorough testing, adjusting and
commissioning of the sub-systems and equipment installed and to bring
the entire PLCS system into safe reliable and satisfactory operation.
All test plans and procedures shall be designed to fully test the system to
demonstrate and verify the compliance of the system equipment and
system performance to the requirements of this specifications. The
Contractor shall be responsible for all arrangement and costs associated
with the testing of the system, including simulation of all loading
conditions of the system.
Should a defect be detected during one of the tests, the nature of the
defect shall be explained in detail. The S.O. shall decide if the defect must
be rectified before testing can continue. If the defect must be rectified, the
S.O. shall decide what portion of the tests shall be re-run. The S.O. shall
have all tests re-run if he deems so necessary.
There shall be no additional claim of any and all costs of re-run of tests,
and modification deemed necessary by the S.O. during the tests to meet
the specifications. All changes or modifications shall be approved before
implementation.
TS/M/S17/11 2602542S/AC
7.3. Test plans and procedures
All results of each test shall be recorded and submitted to the M&E
S.O./Employer in a comprehensive test report. The test report shall
contain as a minimum, the following information:
(f) Suggested test plans for re-running of the whole or part of the
test, if found necessary.
TS/M/S17/12 2602542S/AC
7.5. Test Facility
The Contractor shall be responsible for providing all test equipment, tools,
accessories, personnel, services and any other facilities required for the
execution of all tests. Whenever necessary, the PLC contractor shall
provide two or more sets of testing equipment tools, etc., to expedite
testing.
In view of the need for the earliest possible commissioning of the system
into operation, the Contractor shall execute all commissioning tests as
soon as it is possible. This test shall, in general, be performed by
experienced technicians who are involved in the actual installation works.
The BAS contractor shall schedule and control the test, and shall report to
the S.O./Employer on the progress of the tests.
The Contractor shall conduct the performance tests (or final acceptance
test) of the system after the commissioning test. The Contractor shall give
notice of and shall submit detailed test plans and procedures to the
S.O./Employer as specified herein. All performance tests shall be
witnessed by the S.O./Employer.
The performance test shall be designed and planned to put the system
through all aspects of the operations. In view of the large number of tests
that need to be carried out, the Contractor shall plan for the performance
tests to be conducted expeditiously, and in the minimum possible time.
TS/M/S17/13 2602542S/AC
(a) Control, Monitoring and Measuring
Each and every point of the system shall be checked, tested and
calibrated. Start/stop points shall be checked and tested under
AUTO and MANUAL conditions.
The system shall be checked and tested for accuracy, timing and
time response. The system's ability to initiate commands and
actions, as specified, based on single and logical groups of event
shall also be tested.
TS/M/S17/14 2602542S/AC
(e) Response Times
(f) Input/Output
Concurrent with the other tests, the Contractor shall check the
accuracy, format and colour coding of all input/ output at the
man-machine interface peripherals.
The Contractor shall change the format or colour coding (if any)
of parts of the input/output of the system as deemed necessary by
the S.O./Employer.
All function keys and commands shall be checked and tested for
accuracy and performance.
All of the unit fault conditions shall be simulated and the computer
response checked. Wherever possible, a standard piece of
equipment shall be used to generate these fault conditions. If this
cannot be achieved, special test units shall be used.
The test of fault conditions shall also include the testing of the
computer routine which checks the DDCs and transmission
communications link.
TS/M/S17/15 2602542S/AC
(i) Power Fail & Re-Start
TS/M/S17/16 2602542S/AC
(l) Communication Equipment Operational Limits
(o) Documentation
8. Maintenance
8.1. General
TS/M/S17/17 2602542S/AC
A master record shall be set up and maintained by the Contractor for each
sub-system and component. The initial documentation shall be entered as
well as all changes/ modifications records shall be handed over to the
S.O./Employer prior to the commencement of the Defects Liability Period.
(a) description
(b) functional description
(c) functional block diagrams
(d) operating instructions and characteristic
(e) maintenance and repair procedures
(f) test procedures
(g) schematic drawings and circuit diagrams
(h) as-built drawings
(i) parts lists
(j) program listings
(k) other information as deemed necessary by the S.O./Employer for
the completeness and adequacy of the documents.
All documentation shall be bound in loose leaf thick cover volumes and
shall have the appropriate title printed on the front and along the binder
spine. Binding shall be subjected to approval by the S.O./Employer.
The numbering and indexing system employed for the documents shall be
sufficiently flexible to allow for progressive additions, amendments and
editorial changes without complete re-arrangement.
TS/M/S17/18 2602542S/AC
Three copies of the final edition of Total System Documentation shall be
supplied within one month of the commencement of the Defects Liability
Period.
This document shall define clearly and in detail the design philosophy,
objectives, principle and criteria of the system. This document shall be
prepared immediately after acceptance of Tender.
The document shall explicitly highlight the ways and means employed in
the design of the system to achieve the system functional and operational
requirements specified herein.
This document shall cover all the installation aspects of the System and
shall serve as a guide and a record of all the installation procedures on
site. All sub-systems, systems equipment and components shall be
covered in the document and all installation drawings shall be included.
TS/M/S17/19 2602542S/AC
(c) Location of all equipment at site to be shown on building plans.
(e) All signal transmission and power cable routes on the building
plans.
All relevant information, such as system data records, data structure, data
flow charts, calling sequences, definition of abbreviation, macros, memory
maps, timing, file structures, programme listing, etc., shall be included.
The document shall explain the overall software structure with flow charts
and descriptions, with particular attention to the points at which future
user programs can be interfaced. The complete operating structure shall
be explained such that it is clearly understood, especially by any
competent programmer who wishes to specify or interface a new program
into the System.
TS/M/S17/20 2602542S/AC
Each program shall have a functional description, with flow charts, etc.,
together with the actual listing with narrative. An instruction list for each
program step shall be provided.
The implementation of the control logic, and codes are deemed to be the
property of the Employer, and to be appropriately documented and
handed over to.
This manual shall comprise a concise set of procedures which the BAS
operator may require to operate the System. The minimum detailed
technical description of the internal operations of the various parts of the
System shall be provided. Cross reference to the appropriate manuals for
detailed technical description shall be provided.
The manual shall list and explain the specific procedures to be followed
for both hardware and software operations. Instructions shall be as basic
and detailed as necessary. Instructions shall be provided for operational
aspects of the system, including normal day-to-day operations, switching
on and off power, starting and shutting of the System, power failure
restart, loading of programs, checking of performance, etc.
TS/M/S17/21 2602542S/AC
8.7. Maintenance Document
Preventive Maintenance
Corrective Maintenance
This section shall provide the information necessary for isolation and
repair of failure and malfunctions. Accuracies, limits and tolerances for all
electrical, physical and other applicable measurements shall be described.
Instructions for re-assembly, overhaul and re-assembly, including shop
specification and performance requirement shall be provided.
TS/M/S17/22 2602542S/AC
8.8. Parts List
9. Training
9.1. General
The Contractor shall arrange and conduct training by qualified and
experienced personnel as follows:
TS/M/S17/23 2602542S/AC
The course structure and method of presentation shall be specifically
geared towards the types of equipment supplied under this contract and
their operations. All theoretical explanation shall be supplemented by
practical details on the installation, operation, checking and maintenance
of the system and equipment.
The Contractor shall provide for employer staffs the Technical Training
Course to be conducted at the BAS contractor's premises, at a time as
decided by the employer. The training shall be conducted in 2 groups
each over 5 days.
The Contractor shall provide the training courses on the operating of the
system to the employer. The courses shall cover in detail, all the
operational aspects and procedures of the system including all necessary
application programming, such that the trainees shall be fully capable of
operating the system after attending the course. The training shall be
conducted in 2 groups each over 10 days.
TS/M/S17/24 2602542S/AC
9.5. Training Course Information
The Contractor shall submit the following information on the training for
review and approval at least three (3) months prior to the commencement
of each course:
The timing of each course shall be properly phased into the overall project
schedule. Software programming training and local technical training shall
be completed three months before the scheduled commissioning of the
system. Operational training shall be completed before handing over of
the system. Maintenance training shall be completed before the expiry of
the Defects Liability Period.
Courses shall be conducted during normal office hours but it shall be held
in evening if such training session interfere or interrupt the smooth
progress of the execution of the works.
10.1. This section of specification sets out the Contractor responsibility for the
Comprehensive maintenance and servicing of the PLC System during the
term of the warranty and free 15 months maintenance period as well
as after the warranty period.
TS/M/S17/25 2602542S/AC
10.2. The 15 months warranty period shall commence after the success-
ful handover of the entire PLC System to User Department. It is
the responsibility of the contractor to maintain the PLC system in first-
class running condition.
10.3. During the warranty period, the Contractor shall carry our fifteen free
servicing to the system at approximately monthly intervals in accordance
with the maintenance responsibilities outlined hereinafter. Allowance shall
be made in the tender for any cost incurred in complying with this
requirement.
10.4. The Contractor shall replace all faulty or damaged parts of the building
automation system with new ones, and replenish all consumable material
during the warranty period at no expense to the User Department. All
replaced parts shall have a new warrantee of one year start from the actual
date of installation at site. This clause shall override any standard warranty
condition of the Contractor or his supplier of equipment. Allowance shall
be made here for any cost incurred in complying with this requirement.
10.5. The Contractor shall prepare a detailed inspection and service report form
showing the functions to be carried out and the intervals between each
function to enable records of servicing to be maintained. The functions
shall include all the maintenance responsibilities outlined hereinafter for
each specific system plus any other special maintenance requirements
recommended by the manufacturers of equipment.
10.6. Routine maintenance and servicing to the PLC System is to be carried out
during normal working hours unless it is otherwise specified elsewhere in
this specification.
10.7. During the warranty period, the Contractor shall attend to any complaint
calls promptly at no expense to the User Department.
10.8. As the BAS operates on 24-hour basis, the Contractor shall ensure that
24-hour service is provided for the attendance of any emergency calls after
normal work hours.
10.9. After the attendance of complaint calls and completion of repair work, a
copy of the fault report or service chit duly signed by the User Department
for information and record.
10.10. Final payment of retention monies to the Contractor will be certified only
after evidence of regular and satisfactory maintenance during the warranty
period has been shown.
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10.11. The Contractor shall be responsible for all damages caused to the
installation of the User Department's property through the act of
negligence of their workmen except where it can be proven that it is not
fault of theirs.
10.12. The breakdown of equipment and installation shall deem to have occurred
when such equipment or installation will not perform the designed
function or performance.
10.13. No equipment, except standby equipment, shall be taken out for the
service for maintenance during peak load period, unless due to breakdown
or other emergency or scheduled annual overhaul.
10.15. The S.O./Employer is thereby empowered to extend the time for this free
Maintenance & Servicing of the equipment for such period as in his
absolute discretion he may consider necessary for the thorough
examination of all work and completion of such as may be found
defective.
10.16. It is to be distinctly understood that the User Department shall have the
full, free and unrestricted use of the said works without any interference
whatsoever on the part of the Contractor during the currency of this
period and such use on the part of the User Department shall not held as
relieving the Contractor of any liabilities or obligations in respect of this
Contract.
TS/M/S17/27 2602542S/AC
(g) all cotton waste and rags
(h) all necessary paper for the printing of messages, alarms, reports,
etc. during the contract period. This shall include fanfold paper,
special inkjet papers, paper for colour laser printer and the sizes
shall be in both A4 & A3. During the Defects Liability Period, the
contractor shall supply at least 10 boxes of fanfold paper A3 for
log inkjet paper & 5 reams of special paper for colour laser
printer.
The Contractor shall prepare and submit to the S.O./Employer at the time
of tender a preventive maintenance and servicing programme to be carried
out by him during the Defects Liability Period and after the Defects
Liability Period if a Maintenance Contract is entered into with them. The
programme shall contain all works necessary for the testing, checking,
cleaning, lubrication, adjustment, refurnishing, replacement of field
sensors/transducer monitoring other electromechanical and electro-
pneumatic devices, etc., and the frequency in which such works shall
executed. Upon approval of the preventive maintenance program, the
Contractor shall incorporate such works in the Maintenance Records and
Job Sheet as specified herein.
The Contractor shall prepare and submit to the S.O./Employer two (2)
months before the expected commencement date of the Defects Liability
Period a draft format of all Maintenance Records and Job Sheets for
approval. Upon approval of the format the Contractor shall arrange for
the printing on quality paper of the year's supply of the Maintenance
Records and Job Sheets which shall be used by the Contractor during the
Defects Liability Period. Samples of Maintenance Record and Job Sheets
shall be incorporated in the Maintenance Manual.
The Contractor shall provide and use self-adhesive waterproof
Maintenance Record Tags which shall be attached to all equipment and
components indicating the nature of servicing. The format of such records
tags shall be subject to approval.
TS/M/S17/28 2602542S/AC
10.20. Reporting Faults
The Contractor shall supply all equipment and instruments necessary for
checking, testing, starting up and trouble-shooting of the system, and all
tools for adjustments and preventive maintenance.
The equipment, instruments and tools shall be new and shall be handed in
similar condition to the User Department at the commencement of the
Defects Liability Period, and during subsequent maintenance period (if a
subsequent Maintenance Contract is entered into).
All test equipment shall operate on their own battery or obtain power
from the module under test, or on 230V, 50Hz, single phase supply and
shall be capable of being operated at temperatures up to 40°C and relative
humidity up to 95%.
TS/M/S17/29 2602542S/AC
10.23. Spares
The Contractor shall be responsible for the supply of all spare sub-
assembly modules and components required for continuous operation of
the System during the Defects Liability Period. A list of recommended
spares (including unit price and quantities) for use during the Defects
Liability Period shall be submitted at the time of tender and included in the
tender price.
Where faults had been identified by the SO/Employer, and duly report,
whether verbally or in writing, the faults shall be attended to within 4
hours. Where critical faults/failures are involved, the faults/failures shall
be attended to within 2 hours, irregardless whether the faults/failures
occur during off-office hour or not.
TS/M/S17/30 2602542S/AC
SECTION 18 - AUTOMATION & MONITORING SYSTEM
1. General
1.4. The Building Automation system (BAS) shall comply to the following
standards:
TS/M/S18/1 2602542S/AC
h) International Organization for Standardization ISO/IEC 9075-9:
Information Technology - Database Languages SQL – Part 9 :
Management of External Data (SQL/MED);
1.6. The BAS shall link to respective BMS/BAS system as listed in clause 4.2.
All the power meter, water meter, BTU meter or airflow station that is
used for utility billing shall be linked and program at University of Campus
infrastructure, Ventus building, Office of Facilities Management energy
metering system.
2. Materials
2.1 All materials shall be of new and good quality. All equipment and materials
previously installed or used shall be rejected. Materials and equipment
shall be stored in such a manner as to be in a new condition when installed
and to avoid damage from weather and site conditions. Damaged,
deformed and cracked equipment or materials shall be rejected.
Replacement shall be provided by the Sub-Contractor at no additional cost
to the University.
TS/M/S18/2 2602542S/AC
2.2 Materials and equipment to be incorporated into the works (as called for
in this Specification) are required to meet the quality/testing standards of
designed institutes, societies and standards associations. However,
equivalent materials and equipment items meeting other authoritative
standards which ensure equal or higher quality than the standards
mentioned may also be accepted and approved by the S.O..
2.4 The S.O. reserves the right to accept or reject any proposed substitutions.
2.5 The expenses incurred by any such exercise shall be borne in full by the
Sub-Contractor.
2.6 All sensors, control valves, actuators, D.D.C. controllers, shall be from the
BAS manufacturer.
3. Site Conditions
TS/M/S18/3 2602542S/AC
4. BAS Configuration
4.1. General
Zone 1: Block EA, TLab, E6 and others are linked to OFM BAS/IBMS
through TCP/IP
Zone 2 : Uhall, Central library and others are linked to OFM BAS/IBMS
through TCP/IP
Zone 3: Block MD6 or MD3, S9, S16, S17 and others are linked to OFM
BAS/IBMS through TCP/IP
Zone 4: Block Com2, I4.0, I Cube, Bukit Timah Campus (BTC), AS2,
AS8 and others are linked to OFM BAS/IBMS through TCP/IP
All BAS shall link to OFM BAS and IBMS system through campus
intranet. New building shall have individual BAS station and link to OFM
Central BAS and IBMS station through NUS campus IT network
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The BAS room at OFM shall be able to read all information in above list
Zone BAS System through Campus Intranet.
TS/M/S18/5 2602542S/AC
f) Full communications shall be sustained as long as there are at
least two operational devices on any segment of the bus.
All the remote access shall be using web access through internet web
browser using JAVA platform. The web view shall have all the function
of the main BAS station. These shall include :
Any software that required custom programming and modification will not
be acceptable.
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5. System Description
5.1. General
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5.2. System Function and Operational Training
TS/M/S18/8 2602542S/AC
d) All controllers shall be linked to each other via a Central Bus or
BACENET-MS/TP for peer communication (local area
networking). It shall be possible to command, read and adjust
parameters of all controllers linked on the same peer bus from any
controller without need of any tool, portable operator terminal or
PC.
- Real Time Clock. The real time clock shall have a 100-year
calendar with automatic leap year adjustment to provide
time of day, day of week and date.
- Time Programs
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- Battery Backed Up Data Logging. A hardware watchdog
shall observe the battery voltage under load to announce
the end of battery life prior to possible data losses. The
battery has to be able to save the total volatile memory for
at least 3 days after "battery down" alarm in order to give
opportunity to replace the battery.
TS/M/S18/10 2602542S/AC
g) PLC/DDC Controls (F.C.U.)
- Operation Mode
- Occupancy Sensor
A built-in real time clock shall be provided for automatic
setpoint ranges for comfort, standby and night modes. A
7-day switching program with up to 4 switching points per
day shall be provided. An early adjusted overtime function,
with automatic reset at the time-out signal shall provide
users the flexibility of extending the day level as required.
All PLC/DDC controllers provided shall be capable of
operating in full "stand alone" operation as part of a larger
control system. Individual data memory shall be fully
backup by battery for power interruption of at least 72
hours.
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h) DDC Controls (VAV)
- operation mode
TS/M/S18/12 2602542S/AC
6) A built-in real time clock shall be provided for automatic
setpoint ranges for comfort, standby and night modes. A
7-day switching program with up to 4 switching points per
day shall be provided. An early adjusted overtime function,
with automatic reset at the time-out signal shall provide
users with flexibility of extending the day level as required.
8) All DDC shall be installed below the false ceiling for ease
of maintenance.
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j) Web-based Network Gateways
TS/M/S18/14 2602542S/AC
8) The web based UI shall support the following functions
using a standard version of Microsoft Internet
Explorer:
i) Configuration
ii) Commissioning
iv) Monitoring
v) Commanding
TS/M/S18/15 2602542S/AC
The Web-based Network Gateways shall include
troubleshooting LED indicators to identify the following
conditions:
1) Power - On/Off
TS/M/S18/16 2602542S/AC
14) Two (2) USB port
TS/M/S18/17 2602542S/AC
3) The Web-based Network Gateways shall be tested
and certified as a BACnet Building Controller (B-
BC).
TS/M/S18/18 2602542S/AC
k) Web-based IP Network Controller
3) The web base user shall have the capability to access all
system data through one Web-based IP Network
Controller.
TS/M/S18/19 2602542S/AC
7) Systems that support UI Graphics from a central database
or require the graphics to reside on the user’s personal
computer are not acceptable.
i) Configuration
ii) Commissioning
iv) Monitoring
v) Commanding
TS/M/S18/20 2602542S/AC
The Web-based IP Network Controller shall include
troubleshooting LED indicators to identify the following
conditions:
1) Power - On/Off
TS/M/S18/21 2602542S/AC
15) Minimum One (1) RS-232 serial data communication
port
TS/M/S18/22 2602542S/AC
3) The Web-based IP Network Controller shall be tested
and certified as a BACnet Building Controller (B-BC).
4) The Bus shall employ a four (4) level priority system for
polling frequency.
TS/M/S18/23 2602542S/AC
6. System Hardware
i. Memory – 32GB
ii. CPU– One dual-core Intel® Core™ processor i3-2100.
c) The printer shall be a colour laser printer suitable to print all the
graphics and report.
TS/M/S18/24 2602542S/AC
b) All stored graphics shall be on the central disk system and freely
accessible via manual operation through the operator station
keyboard. It shall be possible to assign graphics to an address
structure.
7.1. General
a) Operator Station software shall include as a minimum Operating
System (OS), Data Base Manager, Communications Control,
Operator Interface (OI), Trend and History Files, Report
Generator, Support Utilities, Scheduler and Time and Event
Programs. Microsoft Internet Explorer for user interface
functions, Microsoft Office Professional for creation,
modification and maintenance of reports, sequences other
necessary building management functions
TS/M/S18/25 2602542S/AC
c) Data Base Manager shall manage all data on an integrated and
non-redundant basis. It shall allow additions and deletions to the
data base without any detriment to the existing data. Cross
linkages will be provided such that no data required by a
software program can be deleted by the operator until that data
has been deleted from its respective program.
TS/M/S18/26 2602542S/AC
d) Operator access to system points shall be controlled by
individual operator-assigned graphic hierarchy and by privileges
as hereinafter described. The hierarchy shall permit access to an
operator-assigned initial graphic and to all graphics linked to and
below the initial graphic. The operator shall not have access to
graphics in another hierarchical graphic "tree". For example, an
operator may have access to one building, but not to another
building, or to lighting points, but not fire alarm points. Each
operator shall have any combination of user assigned keyboard
privileges of alarm acknowledgment, point commanding, data
modification, DOS access, schedule changes and system
configuration changes.
TS/M/S18/27 2602542S/AC
j) The operator shall be provided with a means to directly access
any graphic or any point without going through the penetration
path.
TS/M/S18/28 2602542S/AC
o) Upon selection of analog commandable points (such as discharge
air static pressure), a dialogue box shall appear containing the
following:
q) This will allow real time monitoring of one part of the system
while displaying other parts of the system or data from the
system to facilitate system operation.
TS/M/S18/29 2602542S/AC
s) Electronic massaging facility shall be provided on the operator
station for any operator to enter a message to another operator
by selecting the MAIL menu item, selecting the receiving
operator's ID and entering the message (such as CHECK
CALIBRATION OF SENSOR IN CONFERENCE ROOM,
6TH FLOOR"). When an operator with a queued message signs
onto the operator station, the "Mail Message" area of the
dialogue box shall indicate that message is waiting. Upon
displaying a mail message, the display shall prompt the operator
with three message options to execute; delete, print and save.
Messages shall also include the time and data the message was
sent, the sender's personal ID and be 300 characters minimum
length, plus a brief title or subject description.
Provide software which will allow the user to modify and tailor the BAS
to the specific and unique requirements of the equipment installed, the
programs implemented, and to staffing and operational practices. Online
modification of system configuration, program parameters, and data base
shall be provided via menu selection and keyboard entry of data into
preformatted self-prompting templates. As a minimum, the following
modification capability shall be provided.
TS/M/S18/30 2602542S/AC
e) Point related change capability shall include system/point
enable/disable; run time enable/disable; assignment of points to
point classes, analog value offset, lockout, run time limits, and
setting a fixed input or output value.
TS/M/S18/31 2602542S/AC
e) Each point shall be assigned to an alarm class, with no limit to
the quantity of alarm classes. Each alarm class be uniquely
assignable to any combination of the following alarm processing
attributes :
7.5. Reports
TS/M/S18/32 2602542S/AC
b) Point summary reports may be requested at any penetration level
(facility, building, area, system) and shall include only points at
and below that level. Point summary reports shall include the
current value/status and condition, system and point descriptions
for all points. Points summary reports shall be selectable for all
points, except those points in alarm, fixed points, disabled points
and locked out points.
e) Dynamic trends shall provide up to six points and show real time
activity of the associated points. This information shall be
printed and/or displayed in numeric, bar chart, curve plot, pie
chart, etc., as selected by the operator. Graphic plots shall allow
a unique colour for each point.
TS/M/S18/33 2602542S/AC
7.6. Graphic Creation
TS/M/S18/34 2602542S/AC
7.8. Operator Station Utilities
TS/M/S18/35 2602542S/AC
7.10. Provided Graphics
d) Sequence or operation
f) Supervisor graphics
g) System configuration
1) Trend log
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7.12. Alarm Paging via Short Message Service (SMS) General
Functions
The Alarm Paging system shall be comply with the following functions :
a) User Interface
ii) Shall show the on-line status of the SMS device with a log
window detailing the system activities
b) Paging
TS/M/S18/37 2602542S/AC
v) The paging system shall be capable of identifying the
personnel on duty and page them. If the paged personnel
do not acknowledge the call within the pre-set time, the
system shall page for the same person for another pre-set
number of times before it page the next person on the list.
The retry numbers shall be configurable in the system.
c) User Grouping
d) Security
TS/M/S18/38 2602542S/AC
e) Reports
iii) Activity log shall be viewed and printed from the system.
System shall provide option to select date range and user
name to filter the activity data.
f) Functions
a) User Interface
TS/M/S18/39 2602542S/AC
ii) Shall be suitable for notification to hand phone,
PDA or smart phones.
c) User Grouping
TS/M/S18/40 2602542S/AC
ii) Users shall be paged in two modes - queued or
simultaneous calling. In queued calling, system
shall escalate the notification to the next user in
the User Group only when the current user has not
dialed in and acknowledgement the notification
even after a few tries. However, some critical
points may demand paging all the users
simultaneously without waiting for a response
from anyone. System shall support Inform All
option to reduce time lag in reaching several users
quickly.
d) Security
e) Reports
TS/M/S18/41 2602542S/AC
8. Not in Use
9.1. The Point Schedule enclosed hereinafter shall be read in conjunction with
the Tender Drawings and Specification.
9.2. The point schedule enclosed is for the purpose of guidance of minimum
requirements. The Sub-Contractor shall allow cost in his Tender for any
further points/sensors/instruments to enable the system to operate in its
intended purpose of a complete optimum operating system.
TS/M/S18/42 2602542S/AC
Cooling Tower
START/STOP Control
Programmed START/STOP Control
ON/OFF Status
TRIP ALARM
Mode Selection
Condenser water in analogue pressure/temperature indication
Condenser water in analogue pressure/temperature indication
Run-Time Totalization
Flow indication
3 PHASE current amps ,voltage, frequency indication
Kilo-watt, kilo-watt-hour indication
High/Low level indication
Variable Speed Control and feedback
Motor speed indication
Outdoor wet bulb
Headers
Modulating Bypass valve control and status
Supply and Return pipe Pressure
Differential pressure
Branch pipe
BTU and flow
Chilled water supply and return Temperature
Modulating Bypass valve control and status
Supply and Return pipe Pressure
Differential pressure
AHUs
Local/BAS/Remote Mode Selection
START/STOP Control
Programmed START/STOP Control (Energy saving modes)
ON/OFF Status
TRIP ALARM
Local/Remote Mode
VSD/BYPASS Mode
Run-time Totalization
Supply Air Temperature Indication
Return Air Temperature Indication and setpoint
Smoke Detector Alarm
Chilled Water Valve Control
Chilled Water Valve Analog Position Indication
Temperature Set Point Adjustment
TS/M/S18/43 2602542S/AC
Off Coil Temperature Indication
Differential Pressure
Variable Speed Control and feedback
Fan Speed Indication
R.H. Indication
Flow indication
Motorized dampers control and feedback
Outdoor air temperature
Co2 Sensor
Control and Monitoring of Modulating Damper for fresh air
BTU and flow
Purging Fan START/STOP control
Purging Fan START/STOP status
Purging Fan TRIP ALARM
Purging fan Fresh Air /Return Air Dampers Position
3 PHASE current amps ,voltage, frequency indication
Kilo-watt, kilo-watt-hour indication
TS/M/S18/44 2602542S/AC
Fresh/Exhaust Air Fans
START/STOP Control
Programmed START/STOP Control
ON/OFF Status
TRIP ALARM
Variable Speed Control and feedback (fan with VSD)
Fan speed indication (fan with VSD)
3 PHASE current amps ,voltage, frequency indication
Kilo-watt, kilo-watt-hour indication
TS/M/S18/45 2602542S/AC
Biological Safety Cabinet/ Fume Cupboard exhausts fans
START/STOP Control
Programmed START/STOP Control
ON/OFF Status
TRIP ALARM
Mode Selection
Temperature indication
Temperature indication
Run-Time Totalization
Flow indication
3 PHASE current amps ,voltage indication
Kilo-watt ,kilo-watt-hour indication
PH value
TS/M/S18/46 2602542S/AC
Heat Recovery Unit
START/STOP Control
Programmed START/STOP Control
ON/OFF Status
TRIP ALARM
Mode Selection
Temperature indication before evaporator ,after evaporator
Temperature indication of water before entering and leaving
Run-Time Totalization
Flow indication
3 PHASE current amps ,voltage indication
Kilo-watt ,kilo-watt-hour indication
High level interfacing to hot water temperature,
Set point, Alarms, all fault, pressure, kwh, voltage ,ampere, power etc
Laboratory
Temperature & temperature control
Occupancy/Non-occupancy mode
Control for motorised air venturi valves and Fast Respond Variable Air
Volume valves
Air flow control & indication for all supply air ,exhaust air & etc
Pressure control & indication for all laboratory
RH control & indication for all laboratory
Motion sensor
Air tight damper on/off control and status
TS/M/S18/47 2602542S/AC
Freezer / Cold room
ON/OFF Status
TRIP ALARM
3 PHASE current amps ,voltage indication
Kilo-watt ,kilo-watt-hour indication
10.3. The Contractor shall ensure that all the instruments and installation
procedure shall follow the specification and method stated under the
following standards:
TS/M/S18/48 2602542S/AC
10.4. Requirements for Magnetic In-Line Flow Meter
TS/M/S18/49 2602542S/AC
10.6. Requirements for Temperature Sensor
c. Two (2) nos. of thermo wells shall be installed before and after
the temperature sensor for verification purpose
TS/M/S18/50 2602542S/AC
10.8. Requirements for Data Acquisition System
TS/M/S18/51 2602542S/AC
11. Training
11.1. The Sub-Contractor shall conduct a local training program for designated
personnel. These courses shall be carried out during normal office hours
and be not be less than 5 working days duration. The date of
commencement of training shall be a date mutually agreed upon and shall
be within one month of the hand-over of installation. Contractor shall also
conduct re-training after the end of DLP and review in those problems
arise during the defects period.
11.2. The training program shall cover all operating and maintenance aspects of
the system, inclusive of detail explanation and demonstration of each and
every software and hardware feature incorporated and an overview of the
system communication network.
11.3. The training program shall consist of both hands-on and class-room
training at the job site or at location agreed upon by the University.
11.4. All instruction manuals, tools, transportation, etc., associated with the
training program shall be provided by the Sub-Contractor. Such cost shall
be deemed to include in the Tender Sum.
11.5. All training shall be carried out by manufacturer's representative and shall
utilize specified manuals, as built documentation and on-line help utility.
TS/M/S18/52 2602542S/AC
SECTION 19 - INSTRUMENTATION & SENSOR SYSTEM
1. General
1.2. All sensors shall be of design and size according to the requirement
suitable for installation onto the connected sub-system and equipment.
Each and every sensor point shall be provided with an individual
complete sensor set. Sharing of any form of circuitry, or part of circuitry
shall not be accepted. Sensors shall be selected such that maximum
operating point is no more than 1.5 times the normal maximum operating
point.
1.3. All sensors shall be complete with the necessary electrical/ electronic
circuitry (transmitter) to convert sensor output signals into the signal
form acceptable to the DDC/PLC controllers and compatible with
industry standards such as 0V to 10V, 1V to 10V and 4-20mA.
1.4. The transmitters shall have built-in voltage stablisation circuits, and
zero/span adjustments. The transmitters shall have the necessary
accuracy such that the accuracy of the sensor plus transmitter shall be
within the accuracy specified for that particular type of sensor. Cables
losses shall take into consideration.
1.6. The instrumentation and device shall comply to the following standards:
TS/M/S19/1 2602542S/AC
d) Singapore Building Control Authority: latest BCA Green Mark
Certification Standard
1.7. The manufacturers shall be certified to ISO 9001 for the products offered
for minimum 10 years. Certificate of compliance/conformance to the
standards or other documents to prove origin of manufacture and
compliance specified shall be submitted.
1.8. The Sub-Contractor shall submit monthly report on calibration all the
equipment over the fifteen (15) months defects liability period. The
report formats shall be subjected to the S.O.'s approval.
TS/M/S19/2 2602542S/AC
1.9. All the power meter, water meter, BTU meter or airflow station that is
used for utility billing shall be linked and program at University of
Campus infrastructure, Ventus building, Office of Facilities
Management energy metering system.
2. Materials
2.1 All materials shall be of new and good quality. All equipment and
materials previously installed or used shall be rejected. Materials and
equipment shall be stored in such a manner as to be in a new condition
when installed and to avoid damage from weather and site conditions.
Damaged, deformed and cracked equipment or materials shall be
rejected. Replacement shall be provided by the Sub-Contractor at no
additional cost to the University.
2.2 Materials and equipment to be incorporated into the works (as called for
in this Specification) are required to meet the quality/testing standards of
designed institutes, societies and standards associations. However,
equivalent materials and equipment items meeting other authoritative
standards which ensure equal or higher quality than the standards
mentioned may also be accepted and approved by the S.O..
2.6 The S.O. reserves the right to accept or reject any proposed substitutions.
2.7 The expenses incurred by any such exercise shall be borne in full by the
Sub-Contractor.
2.8 All sensors, control valves, actuators, shall be from the BAS
manufacturer or other compatible type to the BAS system
TS/M/S19/3 2602542S/AC
3. Site Conditions
TS/M/S19/4 2602542S/AC
b) Pressure sensors shall be selected for approximately 50% over
range and have standard output signals, e.g. 4-20mA. Signals
that are specific to a manufacturer's DDC controller's input
range will be acceptable provided the sensor is of the same
manufacturer as the DDC controller. All pressure sensors shall
have temperature compensation built-in. Repeatability and
hysteresis shall be ±0.25% or better. Shock and vibration
resistance capabilities shall comply to MIL-STD-202 or better.
TS/M/S19/5 2602542S/AC
b) The valve actuator shall be provided with valve position
indication of stroke position for easy determination of valve
position during trouble shooting. The valve actuator shall be
provided with electronic current sensing circuitry to terminate
power to the prime mover for internal protection and to ensure
positive closing/opening force.
TS/M/S19/6 2602542S/AC
h) Two port control valves for differential pressure bypass control
applications shall be sized to handle at least the full flow one
chiller at the desired pressure setting. The valve shall be
capable of closing off against this pressure and of operating at
this pressure for long periods without internal wear, or noise.
For bypass valves the valve shall be either of double-seated or
rotary design, to provide a close off pressure equal to the
chilled water pump head.
j) All control valves shall be rated to withstand 1725 kPa (250 Pa)
or the expected pressure encountered, whichever is higher.
TS/M/S19/7 2602542S/AC
4.7. BACnet thermostat Controls (VAV)
- operation mode
TS/M/S19/8 2602542S/AC
f) A built-in real time clock shall be provided for automatic
setpoint ranges for comfort, standby and night modes. A 7-day
switching program with up to 4 switching points per day shall
be provided. An early adjusted overtime function, with
automatic reset at the time-out signal shall provide users with
flexibility of extending the day level as required.
TS/M/S19/9 2602542S/AC
g) All duct smoke detectors shall be furnished with air sampling
tubes extending through the width of the air duct.
q) The air duct detector assembly and its cover shall be joined via
a rubber lip to prevent unwanted passage of air and/or smoke.
r) The unit shall connect directly into any standard detector line
from the manufacturer's control unit using four wires for Class
"A" wiring.
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v) The unit shall be supplied with a template for duct penetrations
and complete mounting, connection and maintenance
guidelines.
z) Specifications :
Approval : UL/FF/EN54
TS/M/S19/11 2602542S/AC
4.11. Differential Pressure Transmitters
b) The areas for motion detection system shall deploy in areas that
include seminar rooms, lounge and dining, conference room.
TS/M/S19/12 2602542S/AC
d) Motion detectors in areas shall be linked to DDC of the
thermostat to sense the mode of occupancy. During unoccupied
mode, the temperature will be offset to the energy saving
temperature and user defined mode when there it is occupied to
maintain its required temperature.
TS/M/S19/13 2602542S/AC
m) The PIR technology shall utilize a temperature compensated,
dual element sensor and a multi-element Fresnel lens. The lens
shall be Poly IR4 material to offer superior performance in the
infrared wavelengths and filter short wavelength IR, such as
those emitted by the sun and other visible light sources. The lens
shall have grooves facing in to avoid dust and residue build up
which affects IR reception.
t) Sensor shall have a built-in light level sensor that works from 10
to 300 footcandles.
TS/M/S19/14 2602542S/AC
y) Sensor shall have standard 5-year warranty and shall be UL and
CUL listed.
aa) All rooms shall be installed with motion sensors to off VAV
Boxes of increase to set point of thermostat controllers.
bb) Motion sensors shall be able to control the lighting of the rooms.
d) The detector shall have accuracy of: +/-3% in full scale and
measurement Range between 0% to 100% LEL
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SECTION 20 – VARIABLE SPEED DRIVE (VSD)
1. General
1.1. This section covers the supply, delivery, installation, testing and
commissioning and fifteen (15) months free maintenance and warranty of
Variable speed drive and their associated accessories.
1.2. Variable speed system shall be installed to control the speed of rotary
equipment such as for the cooling tower’s motors, AHU’s motors and
secondary chilled water pump’s motors as specified,
1.3. The system shall consist of but not be limited to AC VSDs, isolating
contactors, DDC controllers, feedback sensors and all other control devices
as required.
1.4. The VSDs shall be of the solid state, high efficiency (no less than 95% at
full load), AC adaptable frequency type. Direct current drives, eddy
current, belt drives, hydraulic drives and any other drives shall not be
acceptable.
1.5. The VSD shall be UL listed for a short circuit current rating of 100 kA and
labelled with the rating.
1.6. The VSD shall be tested to UL 508C. The appropriate UL label shall be
applied. VSD shall be manufactured in ISO 9000, 2000 certified facilities.
1.7. The VSD shall comply to BS EN 61800-3 Adjustable speed electrical power
drive systems. EMC requirements and specific test methods, IEC 60034-17
and 60034-25, Rotating electrical machines, AC electrical machines used in
power drive systems, IEC 61000-3-2 Electromagnetic compatibility (EMC)
- Part 3-2: Limits - Limits for harmonic current emissions (equipment input
current ≤ 16 A per phase), IEC 61000-3-12 Electromagnetic compatibility
(EMC) - Part 3-12: Limits - Limits for harmonic currents produced by
equipment connected to public low-voltage systems with input current >16
A and ≤ 75 A per phase and EN 55011 Industrial, scientific and medical
equipment. Radio-frequency disturbance characteristics. Limits and
methods of measurement
1.8. Documentation and test report as per IEC 61800-3 clause 4 shall submit to
engineer. Compliance of VSD cable installation distance to equipment shall
be included.
TS/M/S20/1 2602542S/AC
2. Design
2.2 The current wave form of the motor shall resemble the normal electricity
supply waveform (sinusoidal) to ensure high motor efficiency and smooth
running at all speeds, and low input current harmonics.
2.3 The Man Machine Interface (MMI) can read 5 simultaneous meter displays
on MMI and gives the possibility to read an energy log (last 24 hours, last 5
weeks, last 7 days, hour of the day, day of the week, day of the month) via
serial communication of Modbus, BacNet and other open protocol bus.. It
also allow to display 5 variables at any one time of kW, Kw hr, frequency,
motor speed & current and not limited to connected feedback signals and its
set points, in their own engg. units (e.g. : bar / 0C etc.). The display can be
program 255 characters in English text array.
2.4 The VSDs capacitor shall design for a life span of 10 years without the need
to be replaced every 3 to 5 years.
2.5 The product will be easy available locally. Customizing and alteration to the
VSD to suit the application or specification is not acceptable.
TS/M/S20/2 2602542S/AC
3.9. Relative Humidity : 95% RH non-condensing
3.12. Input Power Factor : The drive input shall have a cos Ø
corresponds to unity and true power
factor better than 0.9.
TS/M/S20/3 2602542S/AC
3.16. Motor Torque : The VSD shall provide full motor
torque at any selected frequency from
10 Hz to base speed while providing a
variable torque V/Hz output at reduced
speed. This is to allow driving dire ct
drive fans without high speed derating
or low speed excessive magnetization,
as would occur if a constant torque
V/Hz curve was used at reduced
speeds. Breakaway current of 160%
shall be available.
TS/M/S20/4 2602542S/AC
3.19. Electrical Noise : The VSD shall be include a radio
frequency interference (RFI) filter as
part of its design to be in compliance
with standard EN55011 Class 1A
(150 metres) and Class 1B (50
metres). The RFI filter shall conform
to immunity standard of IEC 61000
parts 2-5 and BS EN 61800-3. Test
document and report shall be
submitted for on compliance of cable
length distance. Documentation
according to IEC 61800-3 clause 4
shall submit to engineer.
3.20. Built-in Initial Setting : The VSD shall be provided with built-
in initial data setting to allow
immediate start up of drive.
TS/M/S20/5 2602542S/AC
3.23. Analogue output signals for VSDs :
3.26. The VSD shall store in memory the last 10 alarms. A description of the
alarm, and the date and time of the alarm shall be recorded.
3.27. When used with a pumping system, the VSD shall be able to detect no-flow
situations, dry pump conditions, and operation off the end of the pump
curve. It shall be programmable to take appropriate protective action when
one of the above situations is detected.
3.29. The VSD shall include a standard EIA-485 communications port and
capabilities to be connected to the following serial communication protocols
at no additional cost and without a need to install any additional hardware or
software in the VSD:
· Modbus RTU
· LonWorks Free Topology (FTP)
· BACnet MS/TP
· Profibus DP V1
TS/M/S20/6 2602542S/AC
4. Installation
4.1. All VSD installed outdoor shall be provided with suitable IP55
weatherproof housing complete with ventilation fan . All the ventilation fan
airflow rate shall be sized according to manufacturer recommendation in
enclosed space. Special attention shall be made not to install VSDs direct to
sunlight explosure.
4.2. All VSD installed indoor shall be provided with IP54 housing without
having to use a secondary enclosure.
4.3. All VSD installed inside the MCC and control panel shall be provided with
IP00 housing. The VSD vendor shall provided the details of heat removal
requirement (ventilation) for operating VSD in MCC and its control panel.
4.4. The Contractor shall be responsible for all electrical installation work
required for a fully functional system and shall comply with this
Specifications under the section on “Electrical Installation”.
5.1. The testing and commissioning shall be done by a qualified person that
being trained for the installation and commissioning of VSD motor drive
system.
5.2. Contractor shall conduct system insulation test for all power cable
installation include drive to motor, earth continuity test and final
termination etc before start up
5.3. During commissioning, Contractor shall check the system input and out
voltage, currents, power factor, input parameter to drive, earth leakage
current, total harmonic distortion (THD), functional test, interval speed test
and BAS interfacing functional test.
TS/M/S20/7 2602542S/AC
SECTION 21 - ELECTRONIC CONTROL SOFT STARTER
1. General
2.2. The soft starter shall be sized according to the full load ampere of the
motor and shall be suitable for 400 V (+10% / -15%), 3 phase, 50 Hz
(±5%) operation in an ambient temperature of up to 50°C without
derating and relative humidity of up to 100%.
2.3. The soft starter shall comply with the following standards:
2.4. The soft starter shall be capable of bypass duty. The built-in
electronic bypass devices shall bypass the soft starter when the
motor has reached its full rated speed. External bypass contactor is
NOT accepted.
TS/M/S21/1 2602542S/AC
2.5. The soft starter shall consists of the following major components:
a) Thyristor
b) Control module
d) Circuit breaker
e) Motor overload
TS/M/S21/2 2602542S/AC
i) Dip switches/controls to allow the set up of Start, Stop
and Run mode of operations.
a) Start up adjustment
b) Stopping adjustment
c) Run adjustments
TS/M/S21/3 2602542S/AC
2.8. The following protection shall be incorporated with the protection
system of the soft starter and shall automatically shut down when
any fault occurs:
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SECTION 22 - AIR HANDLING UNITS (AHU) AND FILTERS WITH HEAT
PIPE
1. General
1.2 The Air Handling Unit (AHU) shall be factory fabricated, tested and of
efficient design and construction. The AHU shall be of single zone
central station type. The AHU shall be draw-through type and operate
with low noise level. The AHU shall be supplied and installed with
reference to the tender drawings and details as described in the Schedule
of Equipment Data. Each AHU shall consist of but not limited to the
following components:
c) coil section with cooling coil of copper tubes and aluminium fins;
g) mixing chamber (if shown in drawings) for filtered fresh air and
return air; and
1.3 The AHUs and accessories shall be of compact design and construction
and so selected to meet the space and height constraints.
1.4 For AHUs in specified areas as indicated in the tender drawings, spare
motors shall be installed ready for operation in an emergency.
TS/M/S21/1 2602542S/AC
1.5 One factory acceptance test shall be provided. The test covers one
typical unit. The test content shall consist of but not limited to the
followings:
c) Vibration test
2. AHU Casing
2.1. It shall be formed by standard set of sandwiched panels. All panels shall
be easily removed for the inspection and servicing of internal component
such as fan assembly and cooling coil.
2.2. The sandwiched panel shall be double-sided skin type with insulating
foam being totally encased by high grade galvanised sheets of at least
1.0 mm. No welding shall be required during site assembly.
2.3. Besides the cooling coil and fan assembly, the air passage of the AHU
shall be free of support to ensure smooth airflow. All exposed sheet
metal edges shall be filed or concealed as much as possible.
2.4. The external surface of the panels shall be powder painting to provide
resistance to atmospheric ageing and ultra violet light. The internal
surface of the panels shall be epoxy painting to provide resistance to
chemical. Minimum thickness of paint should be 60µm. The internal
and external surfaces of the panels shall be smooth to reduce the
possibility of bacteria growth and dust accumulation. All joints and
mating surfaces shall be air tight and insulated throughout to prevent the
forming of cold bridge.
TS/M/S21/2 2602542S/AC
2.6. The overall casing shall comply with the following criteria in accordance
with EN1866 and EUROVENT certified test report should be submitted:
a) Casing strength – Class 2A, casing deflection less than 4mm/m at
1500 Pa and no permanent deflection at 2500 Pa
d) Filter frame bypass leakage – Class F9, i.e. less than 0.5% at 400
Pa
3. Fan Assembly
3.1 General
Mechanical power transmission from the motor to the fan shall be direct
driven by VSD. Two access panel or doors complete with approved
gaskets & Nylon handles, shall be provided for easy maintenance and
servicing of the fan assembly & coil. Each access door shall have a
minimum of 900 mm (height) x 570 mm (width). Compression type of
door handles that made of Nylon PA6 material; the screw is being
concealed completely in the door handle without exposing it to the
outside. The handle will be able to hold the door to the door panel firmly
to prevent air leakage
a) Centrifugal Fan
The fan shall be of forward or backward curved (aerofoil) types
as specified on the Schedule of Equipment Technical Data. Fan
wheels and shafts shall be statically balanced prior to assembly
and dynamically balanced as an assembly in the factory at design
speed prior to delivery. Fan shafts shall be selected to operate
well below the first critical speed. Fan wheels and shafts shall be
designed for continuous operation at the maximal rated speed
and motor capacity. All fans shall be selected to operate at air
flow and pressure efficiency of not less than 80%.
TS/M/S21/3 2602542S/AC
All fan housings, shafts and impellers (wheels) shall be from the
same fan manufacturer. Any mix matching of fan components or
modifications by party other than the fan manufacturer shall be
prohibited.
Fan rods shall be made of high grade solid steel supported by self
aligned bearings with an expected life expectancy of 200,000
hours at designed operating conditions.
b) Plug Fan
Where dual plug fans are specified, each fan shall provided with
separate variable speed drive Each fan shall be sized to deliver
100% of rated flow rate unless specified otherwise in the
Equipment Schedule. The fan section shall be compartmented to
enable maintenance on one fan without the need to shut down
the AHU.
TS/M/S21/4 2602542S/AC
The operating limit of each fan type is designed to meet the
requirement of Class I, II and III limit as defined in AMCA
standard 99-2408. Bearing shall have minimum life L10 of 40,000
hours at maximum rpm and power certified in accordance to
Anti-Friction Bearing Manufacturer Association (AFBMA)
standards. The fans shall be placed in the unit with an even
inflow and outflow is achieved. Distance on the suction side with
minimum 0.5 x impeller diameter from component or walls in
axial direction. Fan in radial flow configurations shall have a
minimum 1.5 x impeller diameter or flow intake device. Fan
distance from the pressure side shall be free running impellers
minimum 1 x impeller diameter and other fans outflow angle
minimum α = 45° from components.
c) Axial Fans
TS/M/S21/5 2602542S/AC
d) Fan Array
The fan motor shall be totally enclosed fan cooled (TEFC) type with
IP55 protection and class F insulation for copper windings. The motor
shall be of 4 pole and wound for standard 3 phase electrical supply of
415 V and 50 Hz. Motor frame shall be made of durable aluminium alloy
in compliance with IEC 60034 and BS EN 13195 for squirrel cage
motors. Fan motor control by VSD shall be designed to operate between
10 HZ to 50 HZ. All fan motor shall comply to IEC 60034-30, energy
efficiency shall be class premium IE3 and above with test standard
comply to IEC 60034-2-1or IEEE 112.
The cooling coil for the AHU shall be suitable for chilled water
application. The coil shall be constructed of copper tubes with
mechanically bonded corrugated aluminum fins to enhance heat transfer.
The coil frame shall be of stainless steel formed to provide structural
strength. Suitable provision shall be made to facilitate adequate draining
and cleaning through removable plugs at both ends of each tube. Each
set of coil shall be fitted with manual air vent at the highest point.
The coil shall be fitted with supply and return headers (manifold), made
of copper pipes, to ensure even distribution of chilled water throughout
the coil. All copper to copper joints shall be brazed with copper brazing
alloys or silver solder. Soft solder is strictly prohibited.
Cooling coil for the 100 % fresh air AHU shall be coated with approved
corrosion resistant material.
TS/M/S21/6 2602542S/AC
No Characteristics Specifications
.
1 Depth of coil min 6 rows,
2 Minimum working pressure 1400 kPa
3 Maximum air side face velocity without 2.5 m/sec
moisture carry over
4 Fin spacing 10 fins per 25 mm
5 Maximum pressure drop of water at rated 40 kPa
flow
6 Maximum air resistance across coil 250 Pa
All drain pans shall be made of grade 304 stainless steel of 1.0 mm. The drain
pans shall be of slope type as per specifications with the primary drain pan being
installed right below the cooling coil while the secondary extends from coil to
fan section. Drain pipes shall be of uPVC laid with sufficient gradient, properly
secured to the floor and terminated into the nearest floor trap.
5. Mixing Chambers
6. Installation
The installation of air handling units shall strictly adhere to the manufacturer's
recommendation. Each unit shall be installed on the "U" or "C" channel
structure with neoprene isolator on the loaded sides of the structure to reduce
the transmission of vibration. The AHU shall be installed to provide easy access
to components such as fan assembly, coils and air filters for servicing and
maintenance.
TS/M/S21/7 2602542S/AC
7. Filters
7.1. All AHUs and fresh air intakes and where indicated on the tender
drawings shall be provided with primary and secondary air filters of the
type as specified herein. HEPA filter shall be provided where indicated
on the tender drawings.
7.2. General
a) All AHUs and fresh air intakes and where indicated on the
Drawings shall be provided with air filters of the type as
specified herein.
TS/M/S21/8 2602542S/AC
f) Air filters shall comply with the requirements of ASHRAE 52-76
or an approved equivalent standard. Reference shall be made to
ASHRAE 52-76 or to the relevant approved equivalent standard
for definition of terms employed.
TS/M/S21/9 2602542S/AC
d) The media, in pleated form, shall be held in shape by fine grid of
corrosion resistant wire to maximize dust collection capacity and
to avoid the possibility of media oscillation and media being
pulled away by air flow.
TS/M/S21/10 2602542S/AC
e) The pleated filter media shall be enclosed by a cartridge made of
heavy duty and corrosion resistant materials. The two largest
surfaces of the cartridge shall be die-cut into mating openings
with diagonal supports to achieve more Man 90% of
unobstructed area for airflow the filter media shall be perfectly
bonded to the internal periphery of the cartridge to prevent air
from bypassing the media.
8. Filter Construction
The media be welded wire mesh with 93% free area. The media shall be
sandwiched by to maintain the designed space for each pleat to
maximize dust collection capacity and to avoid the possibility of media
oscillation and media being pulled away.
The enclosing frame shall made of heavy duty, rigid an high wet strength
beverage board. The frame, with two of its largest surfaces being die-cut
into mating openings with diagonal supports, shall be a square box of
about 100 mm depth capable of totally encasing the filter media. The
filter media shall be perfectly bonded to the internal periphery of the
frame to prevent air leak.
All filter housings shall be of rear access or side access. Filter housings
shall be factory fabricated and assembled by the air filter manufacturer.
All filter housing shall be externally insulated to prevent condensation.
TS/M/S21/11 2602542S/AC
8.5. Rear Access Filter Housings
The rear access filter housing shall be in modular form with each module
designed to accommodate a standard size pleated filter. Constructed
with minimal gauge 16 galvanised steel, each module shall be equipped
with gaskets and spring fasteners to form perfect seal against air leak.
All infiltration gaps formed by modules are to be sealed perfectly with
gasket.
Side access filter housings shall be accessible through filter slots at both
sides of an AHU. The slots shall be sealed by gasketted, gauge 16 access
door with latches. Inside the slot, standard sized, 100 mm deep pleated
filters shall be held by extruded aluminium track free of rivets or self-
tapping screws, which tend to obstruct the sliding of filters.
9.1 All air handling units (AHUs) shall be fitted with dual smoke detectors
(probe units) of approved design and manufacture in the return-air
stream immediately adjacent to the air handling unit.
9.2 The smoke detectors (i.e. probe units) shall be provided for monitoring
of the return air ducts of the AHUs. In the event of alarm from the
probe unit, the related air conditioning equipment (AHU) shall 'shut
down' automatically. Provisions in the form of relays, terminal strips,
etc. shall be provided for each smoke detector to enable each detector to
send a signal to the fire alarm in the event of an emergency condition.
The final connection to the external interfacing device (supplied and
installed by others) shall be by the Sub-Contractor.
9.3 The unit shall allow the application of standard smoke detectors for
monitoring of air streams inside air-conditioning and ventilation ducts
between 1 m/s and 20 m/s.
9.4 The duct smoke detector shall have adjustable sensitivity setting and be
completed with integral power supply unit suitable for 230V, 50 Hz
operation and relay contacts for alarm and trouble condition monitoring
and control.
9.5 All duct smoke detectors shall be furnished with air sampling tubes
extending through the width of the air duct.
TS/M/S21/12 2602542S/AC
9.6 The unit shall deviate a small amount of air from regular to high velocity
air conditioning and/or ventilation ducts into a special chamber, which
contains a smoke detector.
9.7 The unit shall not have to be adjusted to air streams between 1 m/s and
20 m/s.
9.9 The unit shall be suitable for electric detector testing on site.
9.10 The unit shall be accessible for inspection without opening the unit.
9.11 The unit shall be designed so that all service work can be carried out
without affecting the duct system.
9.12 The unit shall be equipped with a circuit monitoring the presence of the
smoke detector head.
9.15 The housing of the unit shall contain 4 openings for compression cable
glands. If unused, these openings shall be covered with plugs.
9.16 The air duct detector assembly and its cover shall be joined via a rubber
lip to prevent unwanted passage of air and/or smoke.
9.17 The unit shall connect directly into any standard detector line from the
manufacturer's control unit using four wires for Class "A" wiring.
9.18 The unit shall be equipped with a terminal block with screw less
terminals accepting wires between 0.25 mm2 and 1.5 mm2 (SWG 23 and
15) and equipped with built-in strain limits.
9.19 The unit shall allow to drive an additional alarm indicator lamp without
additional wiring from the control unit.
9.20 The unit shall be designed for complete sealing of the duct penetrations
necessary for the sampling tubes and for fastening the air duct detector
assembly.
9.21 The unit shall be supplied with a template for duct penetrations and
complete mounting, connection and maintenance guidelines.
TS/M/S21/13 2602542S/AC
9.22 The unit shall be designed so that there is a complete separation between
detection chamber and the compartment containing the affiliated
electronics.
9.23 The unit shall be supplied with the appropriate sampling tubes.
9.24 The electronics compartment of the air duct detector assembly shall
provide ample room for additional circuitry.
9.25 Specifications :
b) Approval : UL/FF/EN54
All AHU provided with variable speed drive shall be provided with a VSD
bypass controller and starters. This is to allow the AHUs to be operated in a
constant speed mode should the VSD be faulty or under maintenance.
Heat pipes shall be horseshoe unit type. The assembly will consist of 2 heat
exchanger coil blocks mounted within a single sheet metal framework for ease
of installation.
The assembly shall be U-shaped, with identically sized front and rear coil
blocks, which constitute precool and reheat sections of the heat pipe assembly
respectively. The separation between the coil blocks shall be sufficient to
provide clearance on either side of the cooling coil, and shall be handed to suit
the installation.
The heat pipe sections shall have interconnecting pipework linking them
together on the opposite side of the coil from the cooling coil connections.
These will be encased in a rigid box to provide stiffness and to protect the
pipework during installation.
TS/M/S21/14 2602542S/AC
The cooling coil under operation shall provide a temperature differential
enabling the heat pipe assembly to transfer sensible heat from up to downstream
of the cooling coil, thus enhancing the capacity of the cooling coil to
dehumidify, and saving energy in terms of cooling capacity and reheat
requirements.
11.1 General
11.2 Performance
The Heat Pipe unit shall provide pre-cool and reheat capacity in
compliance with maximum performance criteria laid down elsewhere in
the specification/schedule under design conditions. Airside pressure
drop shall be as given on the specification/schedule or as otherwise
specified.
11.3 Construction:
The Heat Pipe unit shall comprise pre-cool and reheat sections
constructed of copper tubes within continuous plate type fins, carried
within rigid framework.
TS/M/S21/15 2602542S/AC
The Heat Pipes shall be interconnected with circuitry as specified from
design criteria, and individually processed, precharged with R134A,
hermetically sealed and tested.
Condensate removal from the pre-cool section (where this occurs) shall
be provided for within the equipment cabinet by others unless otherwise
specified.
11.4 Installation.
TS/M/S21/16 2602542S/AC
SECTION 23 – 100% FRESH AIR BUILD UP AIR HANDLING UNITS (AHU)
AND FILTERS WITH HEAT RECOVERY UNIT
1. General
1.2 The Build Up Air Handling Unit (AHU) shall be site built-up, tested and
commissioned. The AHU shall be of single zone central station type. The
AHU shall be draw-through type and operate a low noise level. The AHU
shall be supplied and installed with reference to the tender drawings and
details as described in the Schedule of Equipment Data. Each AHU shall
consist of but not be limited to the following components:
c) coil section with cooling coil of copper tubes and aluminum fins;
d) Primary and secondary filter sections with filter housing and air
filters;
h) mixing chamber for filtered fresh air and return air; and
1.3 The build up AHUs and accessories shall be of compact design and
construction and so selected to meet the space and height constraints.
1.4 For build up AHUs in specified areas as indicated in the tender drawings,
spare motors shall be installed ready for operation in an emergency.
TS/M/S23/1 2602542S/AC
1.5 Air Handling Units shall preferably with highest energy efficiency and
comply to BCA green mark requirement in kW/RT and W/CMH. Selection
shall base on total efficiency include starter drive.
1.6 Air Handling Units shall comply to BCA green mark requirement in
kW/RT and W/CMH.
2. AHU Construction
e) All nails, bolts, nuts, fasteners and other metal items used for
construction of AHU room shall be stainless steel.
TS/M/S23/2 2602542S/AC
g) The base floor slab shall be covered with 0.35mm polythene virgin
grade membrane with a turn up to a height of 150mm from finished
floor level. A minimum of 150 mm overlap shall be provided
between adjacent sheets and the complete lapped portion shall be
glued twice with butyl adhesive. A further membrane shall be
provided above the floor insulation before laying of the final wear
slab.
j) The top of the ramp at the doorway shall be steel trowelled level
and flat to ensure an airtight seal at the strip where the door gasket
meets the ramp.
TS/M/S23/3 2602542S/AC
2.2 Doors
h. A fire rated door of 1 hour fire ratings shall be provided for each
AHU room with appropriate features to ensure that the fire rating
to the AHU room is maintained. All fire doors shall be approved
by PSB and bear the PSB Certificate mark scheme.
b) All AHU room wall panels shall be flat, straight and free of surface
faults. Panels shall be erected square to opposing panels and truly
vertical to string lines.
TS/M/S23/4 2602542S/AC
c) All joiner mouldings shall be straight and free of surface faults.
Mouldings shall be mitred accurately with burrs removed and
sealed to panels with non-hardening sealant and stainless steel
rivets.
e) Door shall have frames erected in the truly vertical and horizontal
planes for the respective door.
2.5 Lighting
TS/M/S23/5 2602542S/AC
2.6 Safety Alarm
b) The alarm bell shall be of the continuous sounding type with high
sound power level and shall be located on the front of AHU room.
The bell shall be of approved type and suitable for use on 230
volts/1 phase/50Hz power supply.
3 Fan Assembly
3.1 General
Mechanical power transmission from the motor to the fan shall by means
of coupling. Fan shall be directly coupled to the motor. Each Build Up
AHU shall be installed with 2 fans & motors. Fan and motor selected shall
be of high total efficiency on as specified in Equipment Schedule or
Drawings. The motor shall be driven by external variable speed drive.
a) Centrifugal Fan
All fan housings, shafts and impellers (wheels) shall be from the
same fan manufacturer. Any mix matching of fan components or
modifications by party other than the fan manufacturer shall be
prohibited.
TS/M/S23/6 2602542S/AC
Fan rods shall be made of high grade solid steel supported by self
aligned bearings with an expected life expectancy of 200,000 hours
at designed operating conditions.
b) Plug Fan
Where dual plug fans are specified, each fan shall provided with
separate variable speed drive Each fan shall be sized to deliver
100% of rated flow rate unless specified otherwise in the
Equipment Schedule. The fan section shall be compartmented to
enable maintenance on one fan without the need to shut down the
AHU.
TS/M/S23/7 2602542S/AC
c) Axial Fans
d) Fan Array
For multiple fan assembly, AHU shall provide a redundant fan such
that should a single fan fails, the remaining fans will still deliver
100% of the specified airflow. The complete fan assembly together
with motor and drive shall have an overall efficiency of minimum
not less than 85%.
TS/M/S23/8 2602542S/AC
3.3 Fan Motors
The fan motor shall be totally enclosed fan cooled (TEFC) type with IP65
protection and class F insulation for copper windings. The motor shall be
of 4 pole and wound for standard 3 phase electrical supply of 415 V and
50 Hz. Motor frame shall be made of durable aluminum alloy in
compliance with IEC 60034 and BS EN 13195 for squirrel cage motors ;
for fan up to 30 HP .
For fan motor above 30 HP ; Motor frame shall be made of durable cast
iron in compliance with IEC 60034 and BS 5000 for squirrel cage motors.
Fan Motor control by VSD shall be designed to operate between 10 HZ to
50 HZ. All fan motor shall comply to IEC 60034-30, energy efficiency
shall be class premium IE3 and above with test standard comply to IEC
60034-2-1or IEEE 112. If permanent magnet motor being offered, sub-
contractor shall ensure that there will be no de-magnetization and back
electromotive force generated.
The cooling coil for the AHU shall be suitable for chilled water
application. The coil shall be constructed of copper tubes with
mechanically bonded corrugated aluminum fins to enhance heat transfer.
The coil frame shall be of 304 stainless steel formed to provide structural
strength. Suitable provision shall be made to facilitate adequate draining
and cleaning through removable plugs at both ends of each tubes. Each set
of coil shall be fitted with automatic air vent at the highest point.
The coil shall be fitted with supply and return headers (manifold), made of
copper pipes, to ensure even distribution of chilled water throughout the
coil. All copper to copper joints shall be brazed with copper brazing alloys
or silver solder. Soft solder is strictly prohibited.
Cooling coil for the AHU shall be coated with approved corrosion
resistant material such as Acrylic Resin.
TS/M/S23/9 2602542S/AC
No. Characteristics Specifications
1 Depth of coil min 6 rows,
max 8 rows
2 Minimum working pressure 1400 kPa
3 Maximum air side face velocity 2.5m/sec
without moisture carry over
4 Fin spacing 10 fins per 25mm
5 Maximum pressure drop of water 30 kPA
at rated flow
6 Maximum air resistance across coil 20mm w.g.
All drain pans shall be made of grade 304 stainless steel of gauge 18. The drain
pans shall be of double bottom type as per specifications with the primary drain
pan being installed right below the cooling coil while the secondary extends from
coil to fan section. Drain pipes shall be of uPVC laid with sufficient gradient,
properly secured to the floor and terminated into the nearest floor trap.
5 Mixing Chambers
6 Installation
The installation of air handling units shall strictly adhere to the manufacturer's
recommendation .The AHU shall be installed to provide easy access to
components such as fan assembly, coils and air filters for servicing and
maintenance.
TS/M/S23/10 2602542S/AC
7 Filters
7.1 All FCUs, DFCUs, AHUs and fresh air intakes and where indicated on the
tender drawings shall be provided with air filters of the type as specified
herein.
TS/M/S23/11 2602542S/AC
7.3 Pleated Extended Surface Filter (High Efficiency) - Secondary Filter
TS/M/S23/12 2602542S/AC
8 Filter Construction
The media be welded wire mesh with 93% free area. The media shall be
supported by to maintain the designed space for each pleat to maximize
dust collection capacity and to avoid the possibility of media oscillation
and media being pulled away.
The enclosing frame shall be made of heavy duty, rigid an high wet
strength beverage board. The frame, with two of its largest surfaces being
die-cut into mating openings with diagonal supports, shall be a square box
of about 100 mm depth capable of totally encasing the filter media. The
filter media shall be perfectly bonded to the internal periphery of the frame
to prevent air leak.
Filter media shall be non-woven synthetic fabric being pleated into no less
than 11 pleats per linear foot and an effective area of 7 sq.ft per 1 sq.ft of
filter face area.
All filter housings shall be of rear access or side access. Filter housings
shall be factory fabricated and assembled by the air filter manufacturer. All
filter housing shall be externally insulated to prevent condensation.
The rear access filter housing shall be in modular form with each module
designed to accommodate a standard size pleated filter. Constructed with
minimal gauge 16 galvanissed steel, each module shall be equipped with
gaskets and spring fasteners to form perfect seal against air leak. All
infiltration gaps formed by modules are to be sealed perfectly with gasket.
Side access filter housings shall be accessible through filter slots at both
sides of an AHU. The slots shall be sealed by gasketted, gauge 16 access
door with latches. Inside the slot, standard sized, 100 mm deep pleated
filters shall be held by extruded aluminum track free of rivets or self-
tapping screws which tend to obstruct the sliding of filters.
TS/M/S23/13 2602542S/AC
9. Air Duct Smoke Detectors (Probe Units)
9.1 All air handling units (AHUs) shall be fitted with dual smoke detectors
(probe units) of approved design and manufacture in the return-air stream
immediately adjacent to the air handling unit.
9.2 The smoke detectors (i.e. probe units) shall be provided for monitoring of
the return air ducts of the AHUs. In the event of alarm from the probe
unit, the related air conditioning equipment (AHU) shall 'shut down'
automatically. Provisions in the form of relays, terminal strips, etc. shall be
provided for each smoke detector to enable each detector to send a signal
to the fire alarm in the event of an emergency condition. The final
connection to the external interfacing device (supplied and installed by
others) shall be by the Sub-Contractor.
9.3 The unit shall allow the application of standard smoke detectors for
monitoring of air streams inside air-conditioning and ventilation ducts
between 1 m/s and 20 m/s.
9.4 The duct smoke detector shall have adjustable sensitivity setting and be
completed with integral power supply unit suitable for 230V, 50 Hz
operation and relay contacts for alarm and trouble condition monitoring
and control.
9.5 All duct smoke detectors shall be furnished with air sampling tubes
extending through the width of the air duct.
9.6 The unit shall deviate a small amount of air from regular to high velocity
air conditioning and/or ventilation ducts into a special chamber, which
contains a smoke detector.
9.7 The unit shall not have to be adjusted to air streams between 1 m/s and 20
m/s.
9.9 The unit shall be suitable for electric detector testing on site.
9.10 The unit shall be accessible for inspection without opening the unit.
9.11 The unit shall be designed so that all service work can be carried out
without affecting the duct system.
9.12 The unit shall be equipped with a circuit monitoring the presence of the
smoke detector head.
TS/M/S23/14 2602542S/AC
9.13 The alarm indicator shall be clearly visible from outside.
9.15 The housing of the unit shall contain 4 openings for compression cable
glands. If unused, these openings shall be covered with plugs.
9.16 The air duct detector assembly and its cover shall be joined via a rubber lip
to prevent unwanted passage of air and/or smoke.
9.17 The unit shall connect directly into any standard detector line from the
manufacturer's control unit using four wires for Class "A" wiring.
9.18 The unit shall be equipped with a terminal block with screw less terminals
accepting wires between 0.25 mm2 and 1.5 mm2 (SWG 23 and 15) and
equipped with built-in strain limits.
9.19 The unit shall allow to drive an additional alarm indicator lamp without
additional wiring from the control unit.
9.20 The unit shall be designed for complete sealing of the duct penetrations
necessary for the sampling tubes and for fastening the air duct detector
assembly.
9.21 The unit shall be supplied with a template for duct penetrations and
complete mounting, connection and maintenance guidelines.
9.22 The unit shall be designed so that there is a complete separation between
detection chamber and the compartment containing the affiliated
electronics.
9.23 The unit shall be supplied with the appropriate sampling tubes.
9.24 The electronics compartment of the air duct detector assembly shall
provide ample room for additional circuitry.
9.25 Specifications :
b) Approval : UL/FF/EN54
TS/M/S23/15 2602542S/AC
10. HEPA Filters
10.1. Filters shall be of the high efficiency particulate air (HEPA) type. The
components shall include particle board cell sides, water-proofed fire-
retardant glass fibre media; aluminum separators for 100% RH, neoprene
rubber bond. The media shall have a minimum thickness of 0.381 mm ±
0.07 mm, and a minimum tensile strength of 0.54 kg per cm. Each filter
cell shall withstand a pressure drop of 250 mm WG.
10.2. Each filter shall be rated for a maximum pressure drop of 25.4 mm WG
clean resistance.
10.3. Each filter shall be individually scan tested and certified to have an
efficiency of not least than 99.999 percent when tested with 0.3 micron
dioctyl phthlate (DOP) particles. Filter style code and performance shall be
printed on each filter cell.
10.4. Extreme care must be exercised at all times in the delivery, handling and
installation of the HEPA filters. Any filter damaged during the installation
shall be replaced.
10.5. The HEPA filters fitted on the ductwork shall be provided with a
protective bag which allows for easy and safe removal after the filters have
been used up.
11.1 When a bank of HEPA filters are used and side access is required,
proprietary make side access housing for HEPA filters shall be used.
Housing shall be of the same manufacture as the filters being used.
11.2 The side access filter housings shall be package units, factory sealed
against leakage. The housings with the HEPA filters in place shall be
guaranteed to meet the specified air cleaning efficiency as assembled units.
The housings shall be constructed of 16 gauge galvanised steel with heavy
duty corner posts, 100 mm wide inside flanges, and vertical supports
spaced not more than every 600 mm of filter width. The flanges shall be
turned in to provide a flush exterior and to facilitate attachment to adjacent
equipment and/or ductwork. All non-welded seams shall be hand caulked
with Silicone rubber adhesive. The housings shall be fabricates structurally
to withstand up to 250 mm WG utilising perimeter gasketing of neoprene
rubber, permitting servicing of the filters without the need for additional
access doors in the ductwork. Housings shall be insulated internally with
25 mm thick, 48 Kg/cu cm density, neoprene coated fibreglass.
TS/M/S23/16 2602542S/AC
11.3 Provision shall be made in the housing design for each filter cell to be
sealed around its entire periphery, eliminating the need for gaskets between
the adjacent filters. Each filter shall have single box flanges or battens at
the top and bottom of the air entering face for installation in the mounting
track. No gaskets shall be required on the filters. The 19 mm x 14 mm
filter sealing gaskets shall be made of resilient close-call neoprene rubber
extruded with a hollow core to minimum gasket 'set', and retainer, which is
an integral part of the housing.
11.4 Sealing pressure shall be applied through level arms which activate toggle
and cam locking mechanisms applying 37 Kg of sealing pressure per linear
metre of filter periphery. The door design is to be such that it cannot be
closed unless the level arms are properly positioned. The locking
mechanisms shall not be affected by vibration.
12.1 General
Build Up Air Handling Unit (AHU) shall be equipped with Heat Recovery
Unit as shown on the drawing.
The pre-cool coil section shall be located immediately before the cooling
coil. .For reheat section; please refer the tender drawing & technical
specification.
12.2 Performance
The Heat Recovery Unit Pipe unit shall provide pre-cool and reheat
capacity in compliance with maximum performance criteria laid down
elsewhere in the specification/schedule under design conditions. Airside
pressure drop shall be as given on the specification/schedule or as
otherwise specified.
The evaporator coil for the HRU shall be suitable for refrigerant 134a
application. The coil shall be constructed of copper tubes with
mechanically bonded corrugated aluminum fins to enhance heat transfer.
The coil frame shall be of 304 stainless steel formed to provide structural
strength. Suitable provision shall be made to facilitate adequate draining
and cleaning through removable plugs at both ends of each tubes. shall be
fitted The coil shall be fitted with supply and return headers (manifold),
made of copper pipes, to ensure even distribution of refrigerant throughout
the coil. All copper to copper joints shall be brazed with copper brazing
alloys or silver solder. Soft solder is strictly prohibited.
TS/M/S23/17 2602542S/AC
Evaporator coil shall be coated with approved corrosion resistant material
such as Acrylic Resin.
All drain pans shall be made of grade 304 stainless steel of gauge 18. The drain
pans shall be of double bottom type as per specifications with the primary drain
pan being installed right below the cooling coil while the secondary extends from
coil to fan section. Drain pipes shall be of uPVC laid with sufficient gradient,
properly secured to the floor and terminated into the nearest floor trap.
The installation shall be provided for by the AHU manufacturer or qualify installer.
TS/M/S23/18 2602542S/AC
SECTION24 - 100% FRESH AIR HANDLING UNITS (AHU) AND FILTERS
WITH HEAT RECOVERY UNIT
1. General
1.1 This section covers the supply, delivery, installation, testing, commissioning
and fifteen (15) months free maintenance and warranty of the air handling
units (AHU) and the associated accessories.
1.2 The Air Handling Unit (AHU) shall be factory fabricated, tested and of
efficient design and construction. The AHU shall be of single zone central
station type. The AHU shall be draw-through type and operate with low
noise level. The AHU shall be supplied and installed with reference to the
tender drawings and details as described in the Schedule of Equipment Data.
Each AHU shall consist of but not limited to the following components:
c) coil section with cooling coil of copper tubes and aluminium fins;
g) mixing chamber (if shown in drawings) for filtered fresh air and
return air; and
1.3 The AHUs and accessories shall be of compact design and construction and
so selected to meet the space and height constraints.
1.4 For AHUs in specified areas as indicated in the tender drawings, spare
motors shall be installed ready for operation in an emergency.
1.5 Air Handling Units shall preferably with highest energy efficiency and
comply to BCA green mark requirement in kW/RT and W/CMH. Selection
shall base on total efficiency include starter drive.
TS/M/S24/1 2602542S/AC
1.6 One factory acceptance test shall be provided. The test covers one typical
unit. The test content shall consist of but not limited to the followings:
c) Vibration test
2. AHU Casing
2.1 It shall be formed by standard set of sandwiched panels. All panels shall be
easily removed for the inspection and servicing of internal component such
as fan assembly and cooling coil.
2.2 The sandwiched panel shall be double-sided skin type with insulating foam
being totally encased by high grade galvanised sheets of at least 1.0 mm.
No welding shall be required during site assembly.
2.3 Besides the cooling coil and fan assembly, the air passage of the AHU shall
be free of support to ensure smooth airflow. All exposed sheet metal edges
shall be filed or concealed as much as possible.
2.4 The external surface of the panels shall be powder painting to provide
resistance to atmospheric ageing and ultra violet light. The internal surface
of the panels shall be epoxy painting to provide resistance to chemical.
Minimum thickness of paint should be 60µm. The internal and external
surfaces of the panels shall be smooth to reduce the possibility of bacteria
growth and dust accumulation. All joints and mating surfaces shall be air
tight and insulated throughout to prevent the forming of cold bridge.
TS/M/S24/2 2602542S/AC
2.6 The overall casing shall comply with the following criteria in accordance
with EN1866 and EUROVENT certified test report should be submitted:
a) Casing strength – Class 2A, casing deflection less than 4mm/m at
1500 Pa and no permanent deflection at 2500 Pa
d) Filter frame bypass leakage – Class F9, i.e. less than 0.5% at 400 Pa
3. Fan Assembly
3.1 General
The entire fan assembly shall be mounted on a steel structure with vibration
isolating base and housed within the casing of an AHU. The minimal
deflection for the spring of the vibration isolating base shall be 50 mm.
Mechanical power transmission from the motor to the fan shall be direct
driven by VSD. Two access panel or doors complete with approved gaskets
& Nylon handles, shall be provided for easy maintenance and servicing of
the fan assembly & coil. Each access door shall have a minimum of 900 mm
(height) x 570 mm (width). Compression type of door handles that made of
Nylon PA6 material; the screw is being concealed completely in the door
handle without exposing it to the outside. The handle will be able to hold
the door to the door panel firmly to prevent air leakage
a) Centrifugal Fan
TS/M/S24/3 2602542S/AC
All fan housings, shafts and impellers (wheels) shall be from the
same fan manufacturer. Any mix matching of fan components or
modifications by party other than the fan manufacturer shall be
prohibited.
Fan rods shall be made of high grade solid steel supported by self
aligned bearings with an expected life expectancy of 200,000 hours
at designed operating conditions.
Fans shall be selected to provide high static efficiency but low sound
level and power consumption at specified air flow rate. Selection of
fan shall be subject to S.O.'s approval. The fan performance shall
comply to BS 848, BS EN ISO 5801or DIN standard while the
certification of quality assurance shall comply to BS EN ISO 9001.
Impellers & shaft as an assembly shall comply to DIN standard
b) Plug Fan
Where dual plug fans are specified, each fan shall provided with
separate variable speed drive Each fan shall be sized to deliver
100% of rated flow rate unless specified otherwise in the Equipment
Schedule. The fan section shall be compartmented to enable
maintenance on one fan without the need to shut down the AHU.
TS/M/S24/4 2602542S/AC
c) Axial Fans
d) Fan Array
For multiple fan assembly, AHU shall provide a redundant fan such
that should a single fan fails, the remaining fans will still deliver
100% of the specified airflow. The complete fan assembly together
with motor and drive shall have an overall efficiency of minimum not
less than85%.
TS/M/S24/5 2602542S/AC
3.3 Fan Motors
The fan motor shall be totally enclosed fan cooled (TEFC) type with IP65
protection and class F insulation for copper windings. The motor shall be of
4 pole and wound for standard 3 phase electrical supply of 415 V and 50
Hz. Motor frame shall be made of durable aluminum alloy in compliance
with IEC 60034 and BS EN 13195 for squirrel cage motors; for motor up
to 30 HP. For Motor above 30 HP; frame shall be made of durable cast iron
in compliance with IEC 60034 and BS 5000 for squirrel cage motor . Fan
shall be directly coupled to the motor and direct driven & control by VSD.
Motor shall be designed to operate with VSD from 10 HZ to 50 HZ. All fan
motor shall comply to IEC 60034-30, energy efficiency shall be class
premium IE3 and above with test standard comply to IEC 60034-2-1or
IEEE 112.
The cooling coil for the AHU shall be suitable for chilled water application.
The coil shall be constructed of copper tubes with mechanically bonded
corrugated aluminum fins to enhance heat transfer. The coil frame shall be
of stainless steel formed to provide structural strength. Suitable provision
shall be made to facilitate adequate draining and cleaning through removable
plugs at both ends of each tube. Each set of coil shall be fitted with manual
air vent at the highest point.
The coil shall be fitted with supply and return headers (manifold), made of
copper pipes, to ensure even distribution of chilled water throughout the
coil. All copper to copper joints shall be brazed with copper brazing alloys
or silver solder. Soft solder is strictly prohibited.
Cooling coil for the 100 % fresh air AHU shall be coated with approved
corrosion resistant material.
TS/M/S24/6 2602542S/AC
No Characteristics Specifications
.
1 Depth of coil min 6 rows
2 Minimum working pressure 1400 kPa
3 Maximum air side face velocity without 2.5 m/sec
moisture carry over
4 Fin spacing 10 fins per 25 mm
5 Maximum pressure drop of water at rated 40 kPa
flow
6 Maximum air resistance across coil 250 Pa
All drain pans shall be made of grade 304 stainless steel of 1.0 mm. The drain pans
shall be of slope type as per specifications with the primary drain pan being installed
right below the cooling coil while the secondary extends from coil to fan section.
Drain pipes shall be of uPVC laid with sufficient gradient, properly secured to the
floor and terminated into the nearest floor trap.
5. Mixing Chambers
6. Installation
The installation of air handling units shall strictly adhere to the manufacturer's
recommendation. Each unit shall be installed on the "U" or "C" channel structure
with neoprene isolator on the loaded sides of the structure to reduce the
transmission of vibration. The AHU shall be installed to provide easy access to
components such as fan assembly, coils and air filters for servicing and maintenance.
TS/M/S24/7 2602542S/AC
7. Filters
7.1 All AHUs and fresh air intakes and where indicated on the tender drawings
shall be provided with primary and secondary air filters of the type as
specified herein. HEPA filter shall be provided where indicated on the
tender drawings.
7.2 General
a) All AHUs and fresh air intakes and where indicated on the Drawings
shall be provided with air filters of the type as specified herein.
ii) one complete set after testing and commissioning and before
handover to Employer
iii) one complete set halfway during the Defects Liability Period
TS/M/S24/8 2602542S/AC
g) Air filter tests shall be performed by an independent Testing
Laboratory. Test certificates shall be produced on request.
h) The filters shall be installed complete with all accessories and other
minor necessary for their satisfactory installation and performance
whether individually specified or not.
a) All air filter shall be of disposable type. Washable filter media shall
be REJECTED. Nominal filter depth shall be 100 mm.
TS/M/S24/9 2602542S/AC
e) The pleated filter media shall be enclosed by a cartridge made of
heavy duty, rigid and high wet strength beverage board. The two
largest surfaces of the cartridge shall be die-cut into mating openings
with diagonal supports to achieve more than 90% of unobstructed
area for air now. The filter media shall be perfectly bonded to the
internal periphery of the cartridge to prevent air from bypassing the
media.
a) All air filter shall be of disposable type. Washable filter media shall
be REJECTED. Nominal filter depth shall be no less than 300 mm.
b) The filters, with micro fine glass fibre laminated by synthetic fabric
media, shall be listed by the Underwriter Laboratory as Class 2.
TS/M/S24/10 2602542S/AC
8. Filter Construction
The media be welded wire mesh with 93% free area. The media shall be
sandwiched by to maintain the designed space for each pleat to maximize
dust collection capacity and to avoid the possibility of media oscillation and
media being pulled away.
The enclosing frame shall made of heavy duty, rigid an high wet strength
beverage board. The frame, with two of its largest surfaces being die-cut
into mating openings with diagonal supports, shall be a square box of about
100 mm depth capable of totally encasing the filter media. The filter media
shall be perfectly bonded to the internal periphery of the frame to prevent air
leak.
Filter media shall be non-woven synthetic fabric being pleated into no less
than 11 pleats per linear foot and an effective area of 7 sq.ft per 1 sq.ft of
filter face area.
All filter housings shall be of rear access or side access. Filter housings shall
be factory fabricated and assembled by the air filter manufacturer. All filter
housing shall be externally insulated to prevent condensation.
The rear access filter housing shall be in modular form with each module
designed to accommodate a standard size pleated filter. Constructed with
minimal gauge 16 galvanised steel, each module shall be equipped with
gaskets and spring fasteners to form perfect seal against air leak. All
infiltration gaps formed by modules are to be sealed perfectly with gasket.
Side access filter housings shall be accessible through filter slots at both
sides of an AHU. The slots shall be sealed by gasketted, gauge 16 access
door with latches. Inside the slot, standard sized, 100 mm deep pleated
filters shall be held by extruded aluminium track free of rivets or self-tapping
screws, which tend to obstruct the sliding of filters.
TS/M/S24/11 2602542S/AC
9. Air Duct Smoke Detectors (Probe Units)
9.1 All air handling units (AHUs) shall be fitted with dual smoke detectors
(probe units) of approved design and manufacture in the return-air stream
immediately adjacent to the air handling unit.
9.2 The smoke detectors (i.e. probe units) shall be provided for monitoring of
the return air ducts of the AHUs. In the event of alarm from the probe unit,
the related air conditioning equipment (AHU) shall 'shut down'
automatically. Provisions in the form of relays, terminal strips, etc. shall be
provided for each smoke detector to enable each detector to send a signal to
the fire alarm in the event of an emergency condition. The final connection
to the external interfacing device (supplied and installed by others) shall be
by the Sub-Contractor.
9.3 The unit shall allow the application of standard smoke detectors for
monitoring of air streams inside air-conditioning and ventilation ducts
between 1 m/s and 20 m/s.
9.4 The duct smoke detector shall have adjustable sensitivity setting and be
completed with integral power supply unit suitable for 230V, 50 Hz
operation and relay contacts for alarm and trouble condition monitoring and
control.
9.5 All duct smoke detectors shall be furnished with air sampling tubes
extending through the width of the air duct.
9.6 The unit shall deviate a small amount of air from regular to high velocity air
conditioning and/or ventilation ducts into a special chamber, which contains
a smoke detector.
9.7 The unit shall not have to be adjusted to air streams between 1 m/s and 20
m/s.
9.9 The unit shall be suitable for electric detector testing on site.
9.10 The unit shall be accessible for inspection without opening the unit.
9.11 The unit shall be designed so that all service work can be carried out
without affecting the duct system.
9.12 The unit shall be equipped with a circuit monitoring the presence of the
smoke detector head.
TS/M/S24/12 2602542S/AC
9.14 The housing shall be made of approved plastic material, shockproof,
vibration-proof and listed.
9.15 The housing of the unit shall contain 4 openings for compression cable
glands. If unused, these openings shall be covered with plugs.
9.16 The air duct detector assembly and its cover shall be joined via a rubber lip
to prevent unwanted passage of air and/or smoke.
9.17 The unit shall connect directly into any standard detector line from the
manufacturer's control unit using four wires for Class "A" wiring.
9.18 The unit shall be equipped with a terminal block with screw less terminals
accepting wires between 0.25 mm2 and 1.5 mm2 (SWG 23 and 15) and
equipped with built-in strain limits.
9.19 The unit shall allow to drive an additional alarm indicator lamp without
additional wiring from the control unit.
9.20 The unit shall be designed for complete sealing of the duct penetrations
necessary for the sampling tubes and for fastening the air duct detector
assembly.
9.21 The unit shall be supplied with a template for duct penetrations and
complete mounting, connection and maintenance guidelines.
9.22 The unit shall be designed so that there is a complete separation between
detection chamber and the compartment containing the affiliated electronics.
9.23 The unit shall be supplied with the appropriate sampling tubes.
9.24 The electronics compartment of the air duct detector assembly shall provide
ample room for additional circuitry.
9.25 Specifications :
b) Approval : UL/FF/EN54
TS/M/S24/13 2602542S/AC
10. Variable Speed Drive AHU
All AHU provided with variable speed drive shall be provided with a VSD bypass
controller and starters. This is to allow the AHUs to be operated in a constant
speed mode should the VSD be faulty or under maintenance.
All Heat Recovery Units (HRU) shall be as specified in Section under DX Heat
Recovery Unit ( HRU ) With Hot Water Generating System .
TS/M/S24/14 2602542S/AC
SECTION 26 - MECHANICAL VENTILATION AND FANS
1. General
1.1 This section covers the supply, delivery, installation, painting, testing and
commissioning, and fifteen (15) months free maintenance and warranty of
all mechanical ventilation fans and associated controls and accessories.
1.2 All fans shall be carefully selected and be entirely suitable for their particular
service, position of fittings and chosen with respect of corrosion,
inflammability or other hazardous application. Low noise fans shall be
selected.
1.3 The fans shall be capable of handling the air quantity necessary for the
specified system performance against the resistance of the system. The
resistance shown on the Schedules are for tendering purposes only and the
Sub-Contractor shall be held responsible for checking the final system
resistance before ordering the equipment.
1.4 Fans shall be balanced and free from vibration. All fans shall have complete
impeller assemblies including drive components, and be statically and
dynamically balanced.
1.6 All the mechanical fan shall comply to SS553: Code of practice for air-
conditioning and mechanical ventilation in buildings
1.7 Unless specified, fans shall be designed and constructed for continuous
operation.
1.8 All fans shall be fitted with engraved identification and directional labels
giving full details of speed, h.p., pulley and belt sizes and type of grease
required, and mechanically fixed where they can be easily seen and not subject
to potential damage.
1.9 After manufacture, the casing, impeller shaft and belt guards shall be
thoroughly cleaned and given two coats of anti-corrosive paint or other
approved treatment.
1.10 All fans including motors, electrical wiring, control panels, etc. within the air-
stream of Kitchen Exhaust, Laboratory Exhaust or Car Park Exhaust System
shall be flame-proof types to comply with the requirements of the latest Local
Authorities.
TS/M/S26/1 2602542S/AC
1.11 All fans including motors, electrical wiring, control panels, etc. within the air-
stream of Smoke Control/ Exhaust System shall be able to withstand up to
250o C to comply with the requirements of the latest Local Authorities.
1.12 All fans including motors, electrical wiring, control panels, etc. serving the
electrical switch rooms, LT and generator rooms shall be flame proof and
explosion proof type to comply with the requirements of the Local latest
Authorities .
1.13 All fans motor shall be of high efficiency class premium IE3 and above
comply to IEC 60034-30 with test standard comply to IEC 60034-2-1 or
IEEE 112.
2. Centrifugal Fans
2.1 Centrifugal fans shall be supplied and fitted, generally as shown on the Tender
Drawings. Unless otherwise specified or shown on the Drawings the
centrifugal fans shall be double width, double inlet type or single width, single
inlet type and fans handling more than 35,000 CMH shall be of airfoil
backward curved blade and flat blade backward curved may be used for fans
handling 35,000 CMH or less. Fan wheels and housing shall be of galvanised
steel or approved equivalent. All centrifugal fans shall be belt driven unless
otherwise noted on the Schedule.
2.2 All vee-belt drives and shafts shall be fitted with easily removable expanded
and flattened steel guard of 6 mm mesh size and mounted on 14 SWG angle
steel framework. All guards shall have access openings to the shaft ends to
enable tachometer reading to be taken.
2.3 All belt drives shall have approved lock pulleys on both the driver and driven.
Belt sets shall be matched. Belts which have taken a permanent set through
remaining idle shall be rejected.
2.4 Motor speed shall not exceed 1500 rpm or as noted on the Tender
Drawings.
2.5 The main vibration isolators shall be metal spring, fitted with ribbed neoprene
pads not less than 8 mm thick at the top and bottom of the spring. The ratio
of the spring height to spring width shall be approximately equal when the
spring is deflected under load. Mounting shall be located high enough or
spaced far enough apart to prevent the machine rocking excessively.
2.6 Mounting shall be easily visible and accessible for inspection and
maintenance. When the mountings are carrying the static load, there shall be
a clearance of not less than 20 mm under the base.
TS/M/S26/2 2602542S/AC
2.7 In the loaded condition, the spring shall be able to maintain a further 50%
increase in load before the spring bottom, in this condition it shall not exceed
the elastic limit of the spring. All springs shall be constructed of best quality
steel properly heat treated.
2.8 Fans shall be selected to provide high static efficiency but low sound level and
power consumption at specified air flow rate. Selection of fan shall be subject
to S.O.'s approval. The fan performance shall comply to BS 848, BS EN ISO
5801 or DIN standard while the certification of quality assurance shall comply
to BS EN ISO 9001.
2.9 All isolators shall be sized to have the following static deflection when loaded
unless otherwise stated in the Schedules and/or Drawings:
3. Axial Fans
3.1 Axial fans shall be supplied and fitted, generally as shown on the Tender
Drawings. The fans shall be selected with direct driven motors giving non-
loading characteristics. Motor speeds shall not exceed 1500 rpm or as
noted on the Tender Drawings.
3.2 Fans shall be balanced and free from vibration and the blades of adjustable
type.
3.3 Casings shall be of standard length designed to protect both the motor and
impeller, continuously welded throughout and hot-dipped galvanised after
manufacture. Inspection doors to enable direction of rotation to be checked
shall be provided.
3.4 Terminal boxes welded to the casing shall be provided for electrical
connection to fan motor.
3.5 Lubrication of bearing shall be possible from outside the fan casing.
3.6 Impellers shall be of die cast aluminum and low frictional losses.
3.7 The fan performance shall comply to BS 848, BS EN ISO 5801. The total fan
efficiency shall not be less than 75%.
TS/M/S26/3 2602542S/AC
3.8 Fans shall be selected to provide medium or high static efficiency as specified
but low sound level and power consumption at specified air flow rate.
Selection of fan shall be subject to S.O.'s approval. The fan performance shall
comply to BS 848, BS EN ISO 5801 or DIN standard while the certification
of quality assurance shall comply to BS EN ISO 9001.
3.9 Sound attenuation shall be selected to suit the required noise level.
3.10 Where fan is used for supply or exhaust cold air, impeller shall be of epoxy
coated to prevent oxidization.
4. Propeller Fans
4.2 The fans shall be complete with weatherproof flush fitting exterior grilles,
draught-preventing iris or similar shutters linked to the fan switches and flush
fitting interior grilles.
TS/M/S26/4 2602542S/AC
SECTION 30 - PIPE AND FITTINGS
1. Scope of Work
This section covers the supply, delivery, installation, painting, testing, commissioning
and fifteen (15) months free maintenance and warranty for all types of piping system,
valves, strainers, expansion joints, flexible connections, insulation, gauges, pipe
hangers, supports and fittings, etc.
2. General
2.1 All pipes, valves, strainers and fittings to be installed shall be suitable for the
fluid medium, temperature and pressure ranges and other environmental
factors likely to be encountered.
2.2 The Drawings indicate the sizes of pipes and the manner in which the various
systems of piping are to be run. The piping shall be concealed in false ceilings
and ducts. However, where there are no false ceilings, the piping shall be run
at the highest possible level, bearing in mind the minimum space required for
future access and maintenance.
2.3 All work, whether shown on the Drawings or specified, shall be installed in
approved manner to meet structural and architectural conditions and to avoid
interference as far as possible with the work of other trades, all subject to the
approval of the S.O..
2.4 All pipework must be so constructed that the effects of contraction and
expansion will not damage any other work or the pipework itself.
2.5 Special care must be so constructed that the effects of contraction and
expansion will not damage any other work or the pipework itself.
2.6 All pipes and fittings shall be approved manufacture and shall be thoroughly
cleaned before erection and flushed out prior to start-up, removing all scale,
burrs, fins and obstructions. Rusted piping and fittings will be rejected.
2.7 The arrangement of valves and fittings shall be such that the number of joints
is a minimum.
2.8 No pressured horizontal runs of piping shall be graded down in the direction
of flow.
2.9 All chilled water pipework shall be executed in an approved manner, avoiding
as far as possible any interference with the work of other trades.
TS/M/S30/1 2602542S/AC
2.10 Approximate positions in which the pipes are to be run are indicated on the
plans, but the positions shall be revised if necessary when submitting the shop
drawings. The exact positions shall be determined on site. Pipe sizes where
given shall be checked by the Sub-Contractor having regard to the system
offered.
2.11 Before delivery to site all pipes shall be thoroughly cleaned, deburred and free
from scale, rust etc. Old and damaged pipes shall be rejected, only new pipes
shall be used. No delay of work shall be allowed for any rejected pipes. On
site, all pipes shall be again checked and thoroughly wire brushed, prime
coated and painted prior to installation.
2.12 All chilled water pipes which are run exposed to weather shall be complete
with hyrid plasters or other method by engineer and painted with weather
resistant paint.
3. Pipes
3.1 The type and quality of all pipework used shall comply with the following:
3.2 All chilled water pipes shall be adequately prepared, to the manufacturer's
recommendation before application of insulation.
3.3 All chilled pipe and condenser pipe joints shall be screwed, up to and
including 65 mm nominal bore; for larger sizes, they have to be welded.
Alternatively they can be joined using mechanical coupling joints. After
erection and testing, all chilled water pipework which are site insulated shall
be painted with one coat of black bitumastic primer paint in preparation for
application of insulation. Galvanised steel screwed pipe connection shall be
made using clean cut tapered threads and approved jointing compound and all
burrs shall be remove before screwing. For places where it is not possible for
welded, screwed or flange joints, mechanical coupling joints.
TS/M/S30/2 2602542S/AC
3.4 All stop valves and control valves as shown on the Drawings and otherwise
as necessary shall be provided. All stop and control valves on the water lines
shall be fully tested throughout. Gate valve up to 75 mm pipe size shall be
bronze and the larger size shall be of high quality cast iron. Supply and return
connections to all air handling units shall be fitted with full-way stop valves
and unions to facilitate isolation and/or disconnections. Balancing and control
valves shall be installed where necessary for proper control and regulation of
water distribution. All valves shall be of reputable manufacture. All drain lines
from air handling units and fan coil units shall be provided by the Sub-
Contractor and shall be suitably insulated as specified elsewhere.
3.5 All high points in the chilled and condenser water lines where air is liable to
be entrained shall be fitted with automatic air vent valves in addition to 6.5
mm brass pet cocks for air bleeding on starting up and servicing. All points in
the system from which drainage is required shall be fitted with brass pet cocks
and hose couplings.
3.6 Mechanical coupling joints shall be suitable for high pressure service when
subjected to the temperature expected to be conveyed within the pipework.
Mechanical couplings shall be of ductile iron conforming to ASTM A-536.
The coupling shall be complete with rubber gaskets, grooved joints and
galvanised bolts and nuts. Grooves on the piping to be joined shall be formed
by proper tools.
Chilled Water <150mm Schedule 40 API 5L, Screwed for up to 65mm, welded
Grade B, seamless or mech coupling for above
galvanised steel 65mm
Condenser Water <150mm Schedule 40 API 5L, Screwed for up to 65mm, welded
Grade B, seamless or mech coupling for above
galvanised steel 65mm
Water Pipes Hard Copper Pipe (Table Cast brass wrought copper or
Y) wrought brass
TS/M/S30/3 2602542S/AC
4.2 Where pipes run in parallel, they shall be grouped in steel racks. Fastenings
shall be of approved type. Wooden plugs and ramset fasteners will not be
approved. Anchors shall be provided where necessary to provide reactions for
expansion devices. Anchors shall be to approval, either welded or clamped
securely to the bare pipe.
4.3 Pipes and their supports shall be arranged so that no stresses due to
expansion, contraction, the weight of pipes and their contents, pressure
reaction, or buckling are transmitted to pumps or other equipment. The above
factors shall not produce any likelihood of damages to building structure or
the pipes themselves.
5. Expansion
Wherever possible expansion and contraction stress and movements shall be reduced
by the inclusion of sufficient bends. Where this is not possible approved expansion
bends or other approved expansion device shall be fitted.
6. Sleeves
6.1 Where pipes pass through walls, floors or any other partitions, the openings
in the walls, floors or any partitions shall be fitted with pipe sleeves. Sleeves
for galvanised steel, black iron or UPVC pipe shall be galvanised pipe, and
sleeves for copper pipe shall be of brass or copper.
6.2 Pipe sleeves fitted in floor shall generally protrude 13 mm above the finished
floor level except in plant rooms and other areas where `wet floors' are
expected, the sleeves shall protrude 50 mm above the finished floor level.
6.3 Pipe sleeves fitted in walls or partitions shall generally protrude 13 mm above
from the finished surface level.
6.4 Sleeves for insulated pipes shall be over-sized to allow the insulation to be
continued through them.
6.5 Gaps between the pipe and pipe sleeves shall be packed with fire rated
material or caulk with fire rated compound.
6.6 Cut edges of the sleeves shall be painted with two (2) layers of zinc chromate
paint.
TS/M/S30/4 2602542S/AC
7. Vibration Movement and Settling
Provision shall be made for vibration, movement and settling by approved means.
Copper piping shall be annealed and/or coiled approved flexible connections, used to
suit application.
8. Drip Trays
Drip trays shall be provided under all cold exposed fittings on which condensation
may occur.
9.1 All Chilled water pipes shall be Schedule 40 API 5L seamless galvanised steel
pipe.
9.2 Chilled water pipe insulation shall be of the pre-insulated type of polyurethane
foam.
TS/M/S30/5 2602542S/AC
d) Insulation shall be Non-CFC rigid polyurethane foam machine
injected into annulus between service pipe and casing shall have the
following physical properties:
Density : 48 kg/m3
Thermal Conductivity
of Polyurethane : 0.022 Kcal/mhroc
Minimum Insulation
Thickness : 40 mm for pipe up to 40 mm diameter
Casing size up to
210 mm diameter : 0.5 mm thick (26 gauge)
TS/M/S30/6 2602542S/AC
10. Underground Pre-Insulated Chilled Water Pipe
The technical specification for the underground chilled water piping system shall
be the same as the above mentioned specifications except for the jacketing.
i) The jacketing of the underground chilled water pipe shall be seamless high
density polyethylene (HDPE) manufactured in accordance to M.S. 1058,
1986 based on DIN 8074 and DIN 8075 with following physical properties:
TS/M/S30/7 2602542S/AC
11. Condensate Drain Lines Insulation
All condensate drain lines from the AHUs and FCUs shall be insulated with minimum
25 mm thick closed cell insulation and covered with aluminum jacketing of 26 gauge.
The closed cell insulation shall comply with the following requirements :
All pipes shall be cleaned before application of insulation which shall be set in a
suitable adhesive. The insulation shall be provided with field-applied or factory-
applied vapour-barrier sheet. The jacket shall consist of lamination of aluminum foils
and kraft paper. Field applied vapour-barrier sheet shall consist of a layer of linkote,
and the insulation wrapped with double sided aluminum foil with minimum of 75 mm
overlap and all joints securely sealed with cover strips and adhesive duct tape to form
a perfect vapour barrier.
Unless otherwise indicated, all flanges, unions, valves, anchors and fittings shall be
insulated with factory premoulded or prefabricated or field fabricated cements of
insulation of the same material and thickness as the adjoining pipe insulation.
13. Delivery
All pipe shall be factory inspected before delivered to site. Only new pipe shall be
used, old pipe will be rejected.
14. Storage
Piping shall be kept closed against moisture and foreign matter when stored on the
site. All pipe shall be covered and protected from damage. Pipe found to be damaged
will be rejected
TS/M/S30/8 2602542S/AC
15. Cleaning
Piping shall be thoroughly cleaned of all burrs, fins and seals before erection and
section shall be blown through and sealed until the next section is erected. All pipe to
be painted primer coat, base coat and first finishes coat before installation. Final coat
shall be done after all pressure test completed
16. Grading
17. Drainage
Where condensation can occur in piping or liquids are entrained in gas flowing in the
pipe, approved methods of drainage shall be used. Pipes shall be graded as specified
and drip pockets shall be provided at all necessary points to prevent carry over.
Liquids in refrigerant gas piping which are entrained in the gas flow shall be drained
through high pressure float valves for discharge piping and by bleed lines for suction
piping. Entrainment may be used unless otherwise specified elsewhere or unless
damage or reduced capacity may occur.
Gas collecting in liquid piping shall be automatically vented at all collecting points.
Cocks shall be provided in cold water and chilled water piping where required and the
discharge from these vents shall be piped via copper pipes of appropriate size to the
nearest waste drain pipe or trap.
TS/M/S30/9 2602542S/AC
19. Supports
19.1 Piping shall be supported by clips, rollers, or hangers which will prevent
buckling at intervals not exceeding:
19.2 Pipe supports shall be in accordance with accepted commercial practice and
shall include approved vibration isolators (see the specification for vibration
isolators).
TS/M/S30/10 2602542S/AC
19.3 Horizontal pipes shall be hung with rod or bar hangers fixed to hot dipped
galvanised steel straps surrounding the pipe and where pipes run together
with groups, a special composite hanger may be used fabricated out of 50 x
50 x 6.5 mm hot dipped galvanised angle iron with hot dipped galvanised
steel straps around pipes bolted to the angle iron or special purpose made hot
dipped galvanised steel brackets for fixing the pipes to the longitudinal beams
of the building. Single hangers shall be as follows:
19.4 All vertical pipes shall be supported by adjustable wrought iron or factory
made bronze clamps securely bolted to m.s. tails which are firmly cemented
into the concrete or masonry structure of the building.
19.5 For vertical pipes, supporting brackets shall be at intervals of not greater than
the building increments and the first support shall not be further than 600 mm
from the supply mains.
19.6 Pipe hangers shall be placed not more than 600 mm from each change of
direction where possible.
19.7 The Sub-Contractor shall supply full details of the pipe runs and obtain prior
approval before carrying out the installation.
20.1 Where possible, joints in black steel pipe shall be welded. Where flanges must
be used, they may be tack welded on site but all other welding of the flange to
the pipe shall be carried out with the pipe joint dismantled.
20.3 For places where it is not possible for welded, screwed or flange joints,
mechanical coupling joints.
TS/M/S30/11 2602542S/AC
21. Copper Pipe
Joints for condensate pipe shall be screwed tight. Long screws for barrel nipples shall
not be used.
The type of joints for refrigerant pipes shall be brazed joints or capillary fittings
except when it is the final connection :
21.1 The type of alloy and flux used shall be as recommended by the manufacturer
for the duty involved. 15% silver brazing alloy (phosphorous deoxidized)
shall be used for refrigerant piping. Where vibration occurs, soft solder will
not be acceptable in such case. A minimum of flux solder and heat shall be
employed to minimise contamination, distortion, etc.
21.2 Capillary fitting shall be close fitting type and tubing shall be to suitable
tolerance on external diameter to make the joint mechanical rigid without
solder, the solder being used as a seal only. Capillary fittings shall be solid
copper alloy.
21.3 Brazed joints shall only be carried out by skilled tradesmen. Particular
attention will be given to cleanliness for refrigerant, etc. A minimum of heat,
flux and brazing alloy shall be employed.
21.4 During any hot work, nitrogen gas shall be passed through the pipes which
are being worked on. This is to prevent oxidation on the inside of the pipes.
This process is called nitrogen replacement and shall be strictly adhered to.
When flare fittings is used, the pipe shall be fully annealed at the flare and shall seal
without being strained.
TS/M/S30/12 2602542S/AC
22. Bends
Where possible, bends shall be formed by means of straight pipes bent to shape. The
radius of bends shall be not less than those prescribed in the appropriate British
Standard for the use. The bending of pipes shall be carried out in an approved
manner, and care shall be taken to prevent mal-formation or damage to the structure
of the materials. However, bend fitting shall be used for refrigerant piping unless the
tube can be bent without contaminating the interior of the pipe with sand, metal, etc.
Except where space limitations prevent their use, long radius bends shall be provided
throughout. Approval for short radius bends or elbows shall be obtained in each case.
All valves, cocks, etc. shall be tested to 1.5 times the working pressure
whichever is larger. The working pressure of the system 225 psig (1550
KPa)
23.2 Valve spindles shall be adequately lubricated with graphite, and all glands
shall be freshly packed before installation. All valves in main plant rooms shall
be of the external spindle type. All valves shall be fitted with hand-wheels.
Normally open valves shall have the handwheel painted green. Normally shut
valves shall have the handwheel painted red. Where valves are located above
2 m above the floor level or in an inaccessible location they shall be operated
by chain mechanism. All valves above 300 diameter shall be fitted with gear
operated mechanism for opened/closed of valve.
23.3 Where possible all valves supplied and fitted shall be of the same approved
manufacture. Control valves shall be supplied only by the manufacturer of
control equipment.
TS/M/S30/13 2602542S/AC
23.4 All valves, cocks, etc. for water or other services shall comply to the
requirements of the Water Department.
23.6 Drain cocks shall be provided as necessary to ensure that all sections of the
pipework and plant can be effectively drained. The sizes of drain cocks shall
be as follows:
a) Tanks, Plant and Pipes above 150 mm diameter not less than 25 mm
diameter.
23.7 Drain cocks of 13 mm diameter shall be complete with hose unions for
draining down.
23.8 Relief and safety valves where fitted to pipework shall be of the "Enclosed
Spring Loaded" gunmetal type with outlet pipes terminating 150 mm above
floor level.
23.9 Check valves shall be of the spring-loaded non-slamming type. These shall be
of gunmetal and female screwed connection for sizes up to and including 80
mm diameter. For sizes 100 mm and above they shall be of the flange cast
iron type with bronze discs.
23.10 Balancing valves where required shall be bronze or steel lubricated plug
valves with lever handle adjustable memory stops, drip tight. It shall be
screwed end for 50 mm and below and flange for above 50 mm. Balancing
valves shall have taps for flow measurements connection. The Sub-Contractor
shall allow and provide portable flow measuring apparatus complete with
carrying case, pressure gauge, 3 way valve, hoses and connections. All
balancing valves shall have their final setting position marked on an approved
plate affixed to the body of the valve. The indicator plate shall be embossed
with words such as "OPEN", "1/2" and "SHUT" positions.
23.11 Butterfly valves shall be completed with handwheel and of the resilient valve
seat type. It shall be factory tested to at least 110% of its drop-tight rating. It
shall have standardized top plates and mounting.
TS/M/S30/14 2602542S/AC
23.12 Motorized valves where located outdoor shall be of weatherproof type to IP
66D Standard. Where located indoor, the valves shall be dustproof. The
valve's actuator shall consist of a permanent split capacitor, reversible type
electric motor which drives a compound epicyclic gear. The electrical
actuator shall have visual, mechanical indication, showing output shaft and
valve position. The actuator shall have a self-locking gear train which is
permanently lubricated at the factory. The motor shall be fitted with thermal
overload protection. The actuators shall have an integral self-locking manual
override that shall be permanently engaged.
23.13 All ball float valves shall be supplied and fitted complete with back-nuts, ball
float and arm. Ball floats may be of soldered copper or brass or polytene
P.V.C. They shall be of the low pressure type generally and comply with B.S.
1212 : 1957.
23.14 Strainers shall be the `Y' type complete with removable monel metal strainer
screen not greater than 56 mesh. Strainers up to and including 80 mm
diameter shall be of the screwed brass type. Sizes 100 mm diameter and
above shall be of the cast iron type and flange. All strainers shall be fitted with
integral ball valves for draining.
23.15 Where specified, suction diffusers of ductile or steel body and rated to 300 psi
shall be installed. The basket strainer shall be stainless steel. Each suction
diffuser shall be provided with a start-up prefilter which shall be replaced with
the final filter/strainer after the commissioning of the air conditioning system.
Outlet ports shall be provided for pressures, temperature or drain
connections.
Test plugs shall be installed as shown on Tender Drawings as well as near to all BAS
sensors location. The test plug is to provide a self sealing access point to the pipes so
that pressure and temperature measurements may be made within the pipe. The Sub-
Contractor shall provide at no additional cost four (4) numbers of adaptors and ten
(10) numbers of test plugs to the University for spare and one set of test kit.
Pressure gauges shall be of the steel cased type. They shall be designed for test plug
mounting and be calibrated in m bar and kPa. All pressure gauges shall be of the
Bourdon tube type and selected for normal operating point to be at mid-point of the
scale. All pressure gauges shall be provided with suitable gauge cocks and snubbers
to prevent vibration of the needles. The Sub-Contractor shall provide at no additional
cost two (2) numbers to pressure gauges suitable for test plug mounting to the
University.
TS/M/S30/15 2602542S/AC
26. Thermometer
Thermometers shall be of steel cased industrial heavy duty type. The thermometers
shall be designed for test plug mounting. Calibration shall be Centigrade. The range
shall be suitable for the temperature service and the smallest division shall be ½ oC.
Thermometers used in conjunction with chilled water pipework shall be rejected if
condensation should occur at the glass face plate. The Sub-Contractor shall provide
at no additional cost two (2) numbers of thermometer suitable for test plug mounting
to the University.
28.1 Unplasticised PVC (uPVC) pipework shall be to S.S. 141 and installed
complete with standard moulded fittings. Tubing and fittings shall be
submitted to the S.O. for approval.
28.2 The uPVC pipe shall be odourless, shall not taint and shall be suitable for the
service and duty specified. The uPVC pipe shall be resistant to all external
and internal corrosion and shall not be subjected to attack by insects and
rodents. The pipe material shall be suitable for the thermal insulating materials
and vapour sealing compounds specified elsewhere in the Specification.
28.3 Pipe runs shall be fabricated using cemented sockets, bushes, bends, elbows
and tees but flange or screwed joints shall be used at connection to plant
items and valves. Sufficient additional flange joints shall be provided to
facilitate maintenance and dismantling as required by the S.O..
28.4 Generally for pipe fixing, particular care and attention shall be paid to the
greater degree of expansion and contraction of uPVC pipe in comparison
with that of metal pipes. Hangers or support spacing shall comply with the
manufacturer's recommendations but in any case shall not exceed the
following:
TS/M/S30/16 2602542S/AC
Up to and including 40mm bore 1 m apart
50 mm bore to 80 mm bore 1.5 m apart
100 mm bore to 150 mm bore 2 m apart
28.5 Valves, cocks, etc. for uPVC pipe systems shall be as specified in earlier
clauses. uPVC pipes shall be flange connected to metal valves and metal
system; screwed connections will not be accepted but composite unions or
special adopters may be used subject to approval by the S.O..
29.1 Earthing bosses shall be provided at the top and for bottom of each condenser
water pipe risers and earth to the respective pumpset electrical earthing
system.
29.2 Earthing bosses shall be of the same material as the pipe and shall be welded
to the pipes in an accessible and approved location. Final connection to the
earth bar provided by the Electrical Sub-Contractor shall be by the A/C &
M/V Sub-Contractor. Bosses shall be 50 mm diameter with 100 mm diameter
clear hole and 7 mm deep.
30. Testing
30.1 General
a) All piping and fittings used shall have been tested in accordance with
the relevant BS code or specification. In addition, the pipe pressure
testing shall be done during or after the erection of the piping system
and before pipes are lagged or covered over.
b) The S.O. shall be notified in writing at least 48 hours before the test
of the date at which the test will take place and test shall be carried
out in the presence of the S.O.. Except for refrigerant piping, the
method of test shall be to pump the system to the required test
pressure which shall be maintained with all valves shut - for a period
of 24 hours or for such time as is necessary to carefully inspect all
joints and valves, whichever is the longer. When a gas is used for
testing, all joints shall be inspected after application of soapy work. In
addition, piping shall be tested at working pressure during operation
of the system through several cycles of temperature pressure and
varying conditions of operation until the S.O. is satisfied that the
piping will remain tight, sound and true to line and not damage itself
or other structure.
TS/M/S30/17 2602542S/AC
30.2 Water Sample test
All the installed water pipe circuit shall be flushed and water sampling test
passed before put into operation. Water sample shall be sent to SAC-
SINGLAS accredited laboratory for analysis. Contractor shall extend the
report to SO for approval before the system is in operation
All water pipes shall be hydrostatically tested to 1.5 times the working
pressure or 150 psi whichever is greater. Pressure shall not show a drop of
more than 1% in 24 hours.
Upon completion of the underground pipe laying, there shall be a concrete slab
embossed with " Dia.xxx CHILLED WATER (S) PIPE " , " Dia.xxx CHILLED
WATER (R) PIPE " , Depth and Direction for Newater pipe immediate above the
laid pipes before final back filling and proper identification tag with engraved
words mounted on RC block of diameter 150mm for the particular underground
services that being installed. All the engraved tag, location shall submit for
Engineer approval prior to delivery. Marker shall install at every 20m interval straight
length, turning and Tee-off
TS/M/S30/18 2602542S/AC
CHWS PIPE CHWR PIPE
1200 mm Depth 1200 mm Depth
NEWATER
NEWATER PIPE PIPE
1200 mm Depth 1200 mm Depth
NEWATER PIPE
1200 mm Depth
TS/M/S30/19 2602542S/AC
SECTION 39 - DEHUMIDIFIERS
1. General
1.1 This section sets out the requirements and covers the supply, delivery,
installation, testing and commissioning and fifteen (15) months free
maintenance and warranty of dehumidifiers system and associated
equipment.
1.3 The Sub-Contractor shall ensure that any drainage generated from the
dehumidifiers shall be piped to the nearest drain outlets.
1.4 The dehumidifiers used shall satisfy the following design parameters :
TS/M/S39/1 2602542S/AC
2. Dehumidification Method
3. Construction
3.1 The dehumidifier shall have a slowly turning rotor onto which the
hygroscopic material is mounted. The rotor shall be divided into two
sectors. One sector shall be for the absorption of moisture from the
process air. The other sector shall be for the heated reactivation air
which absorbs moisture from the rotor and leaves the dehumidifier as
wet air.
3.2 The rotor and heater shall be enclosed in a sturdy sheet metal cabinet.
Process and reactivation air filters are installed in cartridges that shall
be removable without using any tools. The front panel shall be
removable to allow easy access to all internal components. The
cabinet interior and exterior shall be painted with anti-corrosion primer
and the exterior finished with a high gloss enamel. The dehumidifier
shall be splash-proof to IEC IP 44.
3.4 The Sub-Contractor shall supply and install all wall mounting brackets,
grilles complete with insect screen, ductings, etc., for the whole
installation.
TS/M/S39/2 2602542S/AC
4. Control
4.1 The dehumidifier unit shall complete with comprehensive control and
display panel containing all the required switches, back lit indicators
and LEDs for controlling and monitoring the operating status of the
unit.
4.2 The control shall include but not limited to the following:-
a) Run switch
TS/M/S39/3 2602542S/AC
SECTION 40 – WATER DETECTION SYSTEM
1 General
1.1 This section sets out the requirements for water detection system and
covers the supply, delivery, installation, testing and commissioning
and fifteen (15) months free maintenance and warranty of the system
and associated equipment.
1.3 All devices shall be designed for service encountered and shall not be
readily rendered in-operative or susceptible to accidental operation.
They shall be located, installed or suitably protected against
mechanical, chemical or other damage, which may render them in-
operative. All devices for activating supplementary equipment shall be
considered as integral parts of the system and shall function with
system operation.
1.4 The complete system shall include electronics alarm module, sensing
cable, graphic display map, and auxiliary equipment, as indicated on
the design drawings. The system shall simultaneously detect the
presence of water at any point along the cable's length and activate the
module's leak alarm relays. The sensing cable shall be of such
construction that no metallic parts shall be exposed to the environment.
The system shall be provided with pre-connectorised sensing cable
components.
2.2 The alarm module shall have LEDs indicating "power" (green),
"alarm" (red), and "continuity" (yellow). The system shall sound an
audible alarm upon sensing a leak. Once the alarm condition has been
cleared, the module is reset with a single keystroke.
TS/M/S40/1 2602542S/AC
2.3 Basic Features of the alarm locator module
· Both the events history log and any user settings are held in
non-volatile memory.
2.4 The alarm module will be powered by 240 VAC. The module shall
have a pair of contacts open on an alarm, and a pair of contacts close
on an alarm. These contacts shall be used to actuate other alarms and
shall be capable of switching 10 amps at 250 VAC.
2.5 In additions, the module shall be provided with 4-20 mA signal and
RS232/RS-485 series port for connection to building management
system.
2.6 The module enclosure shall be NEMA 1, constructed of 16- gauge steel
with dimensions of 8" x 8" x 4". The enclosure shall be capable of
either semi-flush of surface mounting.
3 Sensing Cable
3.1 The water sensing cable shall detect the presence of water and other
conductive fluids. The cable shall consist of four wires: two sensor
wires, a continuity wire, and a return wire. All four wires shall be
coated or insulated with fluoropolymer and would helically around a
central fluoropolymer core.
3.3 The cable shall be UL-listed to UL 910, Test Method for Fire and
Smoke Characteristics of Electrical and Optical-Fibre Cables used in
Air-Handling Spaces, and shall be of class 2 plenum cable as per NEC
725-51 (a).
TS/M/S40/2 2602542S/AC
4 Accessories
5 Performance
5.3 Supervision
The system shall be continuously monitored for continuity. The loss of
continuity in any of the wires shall cause an alarm to sound and
energise the continuity LED.
5.4 Cleaning
If required, cleaning the cable without removing it shall be possible
using a damp cloth.
5.5 Drying
The cable shall dry and reset at the module within 15 seconds of
removal from free water. No shaking, wiping, air-drying, or other
mechanical action shall be required to dry the cable.
5.6 The alarm panel shall have a voltage free-contact (NO/NC) for external
interfacing.
TS/M/S40/3 2602542S/AC
6 Testing and Commissioning
6.2 The Sub-Contractor shall provide all equipment, labor and materials
necessary.
TS/M/S40/4 2602542S/AC
SECTION 42 - AIR-COOLED MULTI-SPLIT VRV UNITS
1. Scope of Work
1.3 All the Air-Cooled Multi-Split VRV units shall comply to the latest
Singapore Standard SS 530 with energy efficient and with minimum at
least 5 ticks equivalent.
1.4 The Sub-Contractor shall supply and install, where shown on the
Tender drawings, air-cooled multi-split VRV systems of an approved
type and each complete with indoor units, outdoor unit, with
refrigeration cycle, electrical components, fan speed and thermostatic
control. The units shall be suitable for continuous operation and shall
be constructed as below.
2. General
TS/M/S42/1 2602542S/AC
2.5 Both indoor and outdoor units are to be factory assembled, tested and
charged with R410A or R407 refrigerant at the factory.
2.6 The air-cooled VRV system to be supplied and installed by the Sub-
Contractor shall consist of fan coil unit(s); air-cooled condensing unit,
refrigerant pipework with associated fittings, sight-glass and filter
drier, electrical panel and control gear and wiring, including cutting
and making good necessary openings through walls and floors for
pipework and electrical wiring, 100 mm thick concrete plinth or
painted steel mounting brackets approved by the Architect and all other
incidental works and materials necessary to bring the system to good
working order. The control panel shall be constructed of
electrogalvanized steel sheets, baked-painted. The gauge of metal,
panel dimensions and layout design and circuitry, shall be approved by
the Architect. The piping layout indicated in the drawings is indicative
only. The Sub-Contractor shall also be responsible for the optimal
design and layout of the refrigerant piping system, and shall also verify
the sufficiency of the sizes of all riser ducts, openings, etc.
3.2 The condensing unit shall be modular in design and shall allow for side
by side and in a row installation, with minimum spacing of 20mm. It
shall be connectable to a maximum of 16 fan coil units for the 10 HP
series, 13 fan coil units for the 8 HP series and 8 fan coil units for the 5
HP series, subject to a maximum connectable ratio of 130%.
3.4 The system shall be easily extendable by the addition of further indoor
units at a later date.
TS/M/S42/2 2602542S/AC
3.5 Condensing unit shall operate and control in accordance with the ir-
conditioning load. The system shall use the “New Linear VRV control
System” which combines inverter control with unloader control for the
smooth control of operation in accordance with load. The inverter
control system shall be able to control the compressor of the 5 HP
series to 13 steps (116 Hz to 30 Hz) and the 8 and 10 HP series to 21
steps (116 Hz to 30 Hz).
4. Compressor
5. Condenser Assembly
The air cooled condenser shall be constructed with copper tubes mechanically
bonded to aluminum fins to form a cross fin coil. The condenser shall have
large face area to minimise noise and give a high EER for heat transfer.
Condenser should be of waffle louver fins and Hi-X tubes design for high
efficiency performance. The condensing unit shall be chemically coated with
anti-corrosion P.E. fins. The thickness of the coating must be between 2.0 to
3.0 microns.
The condenser fan shall be of multi-blade low speed noise level type made
from pressed out aluminum and dynamically and statically balance for
minimum noise and vibration. The condenser fan shall be directly coupled to a
induction motor. The axial of the fan shall be perpendicular to the face of the
condenser to ensure smooth air flow. The condenser fan and motor shall be of
high efficiency type with minimum power consumption. The fan motor shall
be equipped with pole-change control so that it can be stepped down to low
speed when the requirement is low.
TS/M/S42/3 2602542S/AC
7. Refrigerant Circuit
The refrigerant circuit shall include an accumulator, liquid and gas shut off
valves, solenoid and electronic expansion valve. All necessary safely devices
should be provided to ensure the safety operation of the system.
8. Accumulator
9. Safety devices
The following safety devices shall be part of the condensing unit. High
pressure switch, fuse, crankcase heater, fusible plug, over current relay for
compressor, thermal protectors for compressor and fan motors, recycling
guard timer.
Unit shall be equipped with an oil recovery system to ensure stable operation
with long refrigerant piping. Oil trap system is not acceptable.
11.1 Each fan coil unit shall be of the ceiling mounted type, or ceiling
ducted type, or ceiling suspended type, ceiling mounted cassette
corner, double-flow, multi-flow type, or wall mounted type or floor
mounted type.
11.2 Each fan coil unit shall have be equipped with a self diagnosis remote
controller and having the features of setting of room temperature (with
digital indicator of room temperature), timer, air discharge direction
(for cassette units), fan speed selections, self diagnosis circuit with
malfunction code display.
TS/M/S42/4 2602542S/AC
11.4 The sound tolerance of the fan coil units must not be higher of the
following levels:
11.5 The performance specifications of the fan coil units are based on the
following temperature conditions:
12.1 The cross fin evaporator coil shall be constructed from strong clean
copper tubes bonded to aluminium fins suitably spaced to ensure
maximum heat transfer. The inlet of the coil shall be factory brazed to
an electronic control valve. The face velocity shall be exceptionally
low to ensure quiet operation.
12.2 The cross fin coil shall be of waffle louver fins and hi-x tube design to
ensure highly efficient performance. Fin pitch shall not be less than
2.0mm.
An electronic expansion valve shall be factory brazed to the inlet of the coil. It
shall modulate the refrigerant volume continuously in respond to load
variations of the room. Thus, maintain a precise constant temperature of
±0.5°C.
TS/M/S42/5 2602542S/AC
14. Soft Start (Starters)
All condensing units shall be equipped with soft start to ensure low starting
current.
The inverter compressor shall be able to start at the minimum load and
gradually increase to the required frequency according to the actual load
requirement.
A recycling guard timer shall be provided to prevent the compressor from
restarting again immediately after it was stopped.
All fan coil units viz. ceiling mounted cassette (double and multi flow type),
ceiling mounted (corner type), ceiling suspended type and wall mounted type,
shall be provided with drain-up pumps, with a separate power supply from the
FCU.
The evaporator fan shall be of the dual suction multi-blade type with its length
designed to match the coil width. The fan shall be statically and dynamically
balanced to ensure low noise and vibration free operation. It shall be directly
driven by a 2-speed induction motor. For ceiling ducted unit, the fan shall be
directly driven by a 2-speed induction motor. For ceiling ducted unit, the fan
shall be able to cater for the static pressure to the system as shown in the
drawing. The motor shall operate on 230 V single phase 50Hz supply.
TS/M/S42/6 2602542S/AC
19. Control
19.3 The control system shall also be equipped with a self diagnosis circuit
for easy and quick maintenance and service. It shall be able to indicate
at least 52 malfunction code display.
TS/M/S42/7 2602542S/AC
20.2 Unified On/Off Controller
21.2 That is, those condensing units which are operational for 8 to 12 hrs
per day will function as the 'standby' condensing units for those 'duty'
condensing units which operate 24 hrs per day (either continuously or
intermittently), for the remaining 12 to 16 hrs of the day. The
following day, the latter condensing units will then operate for the full
24 hr per day duration while the former condensing units will rest for
the remaining l2 to 16 hrs of the day, and vice versa.
TS/M/S42/8 2602542S/AC
21.3 The cooling capacities of the fan coil units and condensing units as
indicated in the schedules contained within this technical specification
and the drawings, are the minimum cooling capacities required. In the
event that the capacity ratio of the fan coil system to the associated
condensing unit is greater than 100%, and when all the fan coil units
are in operation simultaneously, then the rated capacity of each
condensing unit will be somewhat reduced. The Sub-Contractor shall
take such fact into account in the selection and matching of the fan coil
and condensing units. Any consequential increase in cooling capacity
of fan coil unit(s) and/or condensing unit(s), in order to meet the
minimum cooling requirements set out in this technical specification or
drawings, shall be deemed to be included by the Sub-Contractor in his
tender.
22.1 Power supply to all wire centres should be e-source, i.e., with
generator backup. This includes power supply to the individual air-con
units inside the wire centre.
22.5 Thermostats shall be provided for user to adjust the room temperature
manually. A controller shall be in place to reset the temperature back
to its design operating temperature and pre-sets time schedule after 2
hours of manual setting.
TS/M/S42/9 2602542S/AC
22.6 All wire centre air-conditioning unit shall be wall mounted type.
22.7 Where VRV system is used for multiple fan coil unit, the system shall
not served more than three fan coil units. Duty and standby shall not
share with the same condensing units. The system shall not mix with
others non wire centre usage.
TS/M/S42/10 2602542S/AC
SECTION 44 - AIR-COOLED MULTI-SPLIT VRV UNITS
1. Scope of Work
1.3 All the Air-Cooled Multi-Split units shall comply to the latest
Singapore Standard SS 530 with energy efficient and with minimum at
least 5 ticks.
1.4 The Sub-Contractor shall supply and install, where shown on the
Tender drawings, air-cooled multi-split systems of an approved type
and each complete with indoor units, outdoor unit, with refrigeration
cycle, electrical components, fan speed and thermostatic control. The
units shall be suitable for continuous operation and shall be constructed
as below.
2. General
2.3 The system shall comply with the requirements on noise pollution
control and of BCA Green Mark category specified elsewhere in the
Contract document.
2.5 The manufacturer shall provide guarantee for the compressor for a
period of 5 years from the date of Substantial Completion.
TS/M/S44/1 2602542S/AC
2.6 The system shall comply with the requirements of BS EN 378 and
ANSI/ASHRAE Standard 15 and ANSI/ASHRAE Standard 34.
2.10 The materials for system parts supplied shall meet and comply with the
RoHS Directive (Restriction of Hazardous Substances) in electrical
and electronic equipment.
2.11 The sub-contractor shall submit the detailed equipment, piping layout
plans, manufacturer’s recommended pipe size including basis for size
selection and method statement to engineer. Maintenance access shall
be clearly shown to enable coordination with the building and other
services. Installation detail and mock up shall be installed for SO
approval.
2.15 Both indoor and outdoor units are to be factory assembled, tested and
charged with R410A refrigerant at the factory.
TS/M/S44/2 2602542S/AC
2.16 The air-cooled multi-split system to be supplied and installed by the
Sub- Contractor shall consist of fan coil unit(s); air-cooled condensing
unit, refrigerant pipework with associated fittings, sight-glass and filter
drier, electrical panel and control gear and wiring, including cutting
and making good necessary openings through walls and floors for
pipework and electrical wiring, 100 mm thick concrete plinth or
painted steel mounting brackets approved by the Architect and all other
incidental works and materials necessary to bring the system to good
working order. The control panel shall be constructed of
electrogalvanized steel sheets, baked-painted. The gauge of metal,
panel dimensions and layout design and circuitry, shall be approved by
the Architect. The piping layout indicated in the drawings is indicative
only. The Sub-Contractor shall also be responsible for the optimal
design and layout of the refrigerant piping system, and shall also verify
the sufficiency of the sizes of all riser ducts, openings, etc.
3.2 The system shall be able to reduce its minimum load without having to
utilise any hot gas bypass system, efficiency of the system cannot be
compromised
TS/M/S44/3 2602542S/AC
3.7 Design condition of condensing unit shall be:
4. Compressor
5. Condenser Assembly
The air cooled condenser shall be constructed with copper tubes mechanically
bonded to aluminum fins to form a cross fin coil. The condenser shall have
large face area to minimise noise and give a high EER for heat transfer.
Condenser should be of waffle louver fins and Hi-X tubes design for high
efficiency performance. The condensing unit shall be chemically coated with
anti-corrosion P.E. fins. The thickness of the coating must be between 2.0 to
3.0 microns. Manufacturer datasheet of the anti-corrosion treatment shall be
submitted
The condenser fan shall be of multi-blade low speed noise level type made
from pressed out aluminum and dynamically and statically balance for
minimum noise and vibration. The condenser fan shall be directly coupled to a
induction motor. The axial of the fan shall be perpendicular to the face of the
condenser to ensure smooth air flow. The condenser fan and motor shall be of
high efficiency type with minimum power consumption. The fan motor shall
be equipped with pole-change control so that it can be stepped down to low
speed when the requirement is low.
TS/M/S44/4 2602542S/AC
7. Refrigerant Circuit
The refrigerant circuit shall include an accumulator, liquid and gas shut off
valves, solenoid and electronic expansion valve. All necessary safely devices
should be provided to ensure the safety operation of the system.
8. Accumulator
9. Safety devices
The following safety devices shall be part of the condensing unit. High
pressure switch, fuse, crankcase heater, fusible plug, over current relay for
compressor, thermal protectors for compressor and fan motors, recycling
guard timer.
Unit shall be equipped with an oil recovery system to ensure stable operation
with long refrigerant piping. Oil trap system is not acceptable.
11.1 Each fan coil unit shall be of the ceiling ducted type, or ceiling
suspended type, ceiling mounted cassette corner, double-flow, multi-
flow type, or wall mounted type or floor mounted type.
11.2 Each fan coil unit shall have be equipped with a self diagnosis remote
controller and having the features of setting of room temperature (with
digital indicator of room temperature), timer, air discharge direction
(for cassette units), fan speed selections, self diagnosis circuit with
malfunction code display.
TS/M/S44/5 2602542S/AC
11.4 The fan speed shall be controlled automatically according to the room
load requirements.
11.6 The drain pan shall be made from strong preformed foam polystyrene,
shape to ensure positive drainage and thermal insulation. It shall have
an outlet for connection to drain hose
11.7 The sound tolerance of the fan coil units must not be higher of the
following levels:
11.8 The performance specifications of the fan coil units are based on the
following temperature conditions:
12.1 The cross fin evaporator coil shall be constructed from strong clean
copper tubes bonded to aluminium fins suitably spaced to ensure
maximum heat transfer. The inlet of the coil shall be factory brazed to
an electronic control valve. The face velocity shall be exceptionally
low to ensure quiet operation.
12.2 The cross fin coil shall be of waffle louver fins and hi-x tube design to
ensure highly efficient performance. Fin pitch shall not be less than
2.0mm.
TS/M/S44/6 2602542S/AC
13. Electronic control valve
An electronic expansion valve shall be factory brazed to the inlet of the coil. It
shall modulate the refrigerant volume continuously in respond to load
variations of the room. Thus, maintain a precise constant temperature of
±0.5°C.
All condensing units shall be equipped with soft start to ensure low starting
current.
The inverter compressor shall be able to start at the minimum load and
gradually increase to the required frequency according to the actual load
requirement.
A recycling guard timer shall be provided to prevent the compressor from
restarting again immediately after it was stopped.
All fan coil units viz. ceiling mounted cassette (double and multi flow type),
ceiling mounted (corner type), ceiling suspended type and wall mounted type,
shall be provided with drain-up pumps, with a separate power supply from the
FCU.
17.2. All shut off valves connections in the outdoor units shall be brazed to
avoid risks of refrigerant leakages (conventionally shut off valves are
flanged or flared).
TS/M/S44/7 2602542S/AC
17.4. All pipe work (suction and liquid) to be insulated with slip-on close
cell electrometric pipe insulation, fire rated to Class "O", with a wall
thickness of not less than 25mm. Insulation shall be protected when
exposed to atmosphere by special paint or covered by an enclosure.
17.6. Condensate drain pipes shall be the diameter of drain hole of the drain
pan subject to minimum 20mm bore diameter. Drain pipes shall be
dedicated to a single fan coil unit.
The evaporator fan shall be of the dual suction multi-blade type with its length
designed to match the coil width. The fan shall be statically and dynamically
balanced to ensure low noise and vibration free operation. It shall be directly
driven by a variable speed induction motor. For ceiling ducted unit, the fan
shall be directly driven by a variable speed DC brushless type motor. For
ceiling ducted unit, the fan shall be able to cater for the static pressure to the
system as shown in the drawing. The motor shall operate on 230 V single
phase 50Hz supply.
19. Control
19.3 The control system shall also be equipped with a self diagnosis circuit
for easy and quick maintenance and service. It shall be able to indicate
at least 52 malfunction code display.
TS/M/S44/8 2602542S/AC
20. Building Automation System interfacing
The Multi-split unit shall be able to interface into the building automation
system for the control and monitoring the system.
20.1 Power supply to all wire centres should be e-source, i.e., with
generator backup. This includes power supply to the individual air-con
units inside the wire centre.
20.5 Thermostats shall be provided for user to adjust the room temperature
manually. A controller shall be in place to reset the temperature back
to its design operating temperature and pre-sets time schedule after 2
hours of manual setting.
20.6 All wire centre air-conditioning unit shall be wall mounted type.
20.7 Where VRV system is used for multiple fan coil unit, the system shall
not served more than three fan coil units. Duty and standby shall not
share with the same condensing units. The system shall not mix with
others non wire centre usage.
TS/M/S44/9 2602542S/AC
20.8 Contractor shall eliminate the possibility of condensation, water
dripping and leakage inside the wire centre.
TS/M/S44/10 2602542S/AC
SECTION 48 – ULTRA VIOLET EMITTER
1. General
1.1. This Section specifies the requirements for the supply, manufacture,
installation, commissioning, testing and fifteen (15) months
free maintenance and warranty of UV-C emitters and the asso-
ciated accessories for air handling units (AHU) and Fan Coil Units.
2. UV-C Emitter
2.1. The UV-C lights shall be installed between the cooling coil and the
blower within the AHU housing i.e. downstream of cooling coils. This is
to eliminate the growth of surface microbial contaminants on coils, fins
and drain pan.
2.2. Each UV-C light fitting shall consist of aluminum casing, electronic
ballasts with lamp-out sensors, lamp holders/frames, UV-C lights, power
cables, etc. The complete UV-C light fittings shall be of IP65 rating.
2.3. All UV-C lights and fittings shall be corrosion resistant type and the
lights base must be UV-resistant.
2.4. All Installation of UV-C lights and fixtures inside the AHUs shall be
designed to have safety interlocking switch under recommended safety
requirements.
2.5. If there are two numbers of coil panels inside one AHU, UV-C lights will
only be required to be installed next to the second coil panel, i.e. the last
coil panel in the air stream.
2.6. UV-C lights shall be in T5 tube diameter and constructed from hard glass
tubing for superior UV transmittance and produce no ozone or other
secondary contaminants. The UV-C emitter shall be shatter-proof with
proper sheath for containment of the tube emitter.
2.7. Each light shall retain, at minimum, 80% of initial output after 17,000
hours of use. They shall be sealed for moisture protection with a water-
tight connection. Electrodes shall be designed to maximize plasma
convection and stability for superior light performance.
2.8. UV-C lights shall have high-efficiency electronic ballasts to match the
specified output intensity.
TS/M/S48/1 2602542S/AC
2.9. Fixtures for UV-C lights shall be factory installed and wired to a
disconnect switch with a test button and door interlock switches in each
door of AHUs. The casing shall be earthed internally for safety purpose.
2.10. Lights shall be shipped separately for field installation to minimize the
chance for tube damage.
2.11. Each light output shall be measured in an ASME nozzled test apparatus
using a 7.2°C airstream at velocity not less than 2m/s. Each light output
at 253.7nm shall not be less than 10μW/cm² per 25.4mm of arc length
measured at a distance of one meter.
2.13. All UV-C lights and fittings shall be durable and able to withstand
continuous operation without overheating or adverse damage
2.15. The UV-C emitter shall comply with the Guidelines set by the
International Ultraviolet Association or the following exposure limits set
by the American Medical Association or the latest human exposures
limited or related Standards or/and Regulations or/and Guidelines of
Singapore:
TS/M/S48/2 2602542S/AC
3. Ultra Violet In-Duct Air Purifier
3.3. The overall diameter of the array will not exceed 18.4cm.
3.7. The wire sets connecting the array to the ballast box shall be
constructed of 18Awg wire.
3.8. The aluminum ballast box shall consist of one ballast for each lamp, a
resetable hour accumulating counter that will show the accumulated
hours for each lamp, an LED “Lamp On” indicator for each lamp, an
audible buzzer to indicate a “Lamp Out” condition. A dry contact will
be included to remotely monitor a lamp out condition and to be able to
remotely turn on and turn off the Array. The electronics will include a
socket for an available wireless Zigby protocol electronic transmitter to
be able to monitor each lamp wirelessly at a remote location.
3.10. The one piece anodized aluminum, array will contain a plurality (5) of
reflectors, having a generally parabolic inner surface and a UV lamp
mounted to each reflector so that the generally parabolic reflector inner
surface reflects all the UV radiation emitted by the UV lamps in a
radial direction.
3.11. The array can be positioned either in the return side of the coil, or in
the supply side of the coil.
3.12. The inside of the duct where the array will be installed, must be lined
with aluminum to reflect the UV intensity back into the duct. The
aluminum must have a minimum coefficient of reflection of 85%.
TS/M/S48/3 2602542S/AC
3.13. UV Lamp
c. The UVC lamps are pure fused quartz, type 219 shell, properly
doped with Titanium Oxide in order to filter out 99.99% of the
185 nm wavelength.
3.14. Performance
The UV intensity for each individual lamp shall not be less than;
3.15. Warranty
The purifier will carry a 2 year warranty on parts, 12,000 hours on the
UV lamps.
TS/M/S48/4 2602542S/AC
SECTION 49 - VIBRATION ISOLATION AND NOISE CONTROL
1. General
1.1 Unless otherwise specified, anti-vibration isolators shall be provided for all
equipment with rotating or reciprocating components to prevent the
transmission of vibration and structure borne transmission of sound to the
building structure. Vibration isolators shall be selected in accordance with
the weight distribution so as to produce reasonably uniform deflection.
1.2 Unless otherwise stated, all vibration isolators shall be selected for minimum
noise transmission. The selection of isolators shall be based on the lowest
shaft speed of any component equipment which may be mounted (rigidly or
otherwise) on the bases to which the vibration isolators shall be attached to.
c) Select fans with low noise, low top-speeds and outlet velocities as is
practically possible for the specific application. The selection shall
be such that the air quantity or outlet velocity is within the range
0.95 - 1.5 times the air quantity or outlet velocity supplied by the
fan at its peak efficiency for the design static pressure.
e) Install smooth bends and airfoil turning vanes in all ventilation duct
work.
g) Select all air handling system accessories with low radiated and
discharged sound power levels.
TS/M/S49/1 2602542S/AC
1.4 The noise level in all air conditioned and mechanical ventilated areas shall
not exceed the recommended level. The readings shall be taken with all air
conditioning equipment operational at full capacity. It shall be the Sub-
Contractor's responsibility to carry out all noise measurements and ensure
that all air-handling units and other equipments are selected and installed to
meet the design level. Where necessary, noise attenuators special
equipment covers and vibration isolators shall be provided.
1.5 The Sub-Contractor is required to ensure that the above criteria shall be
fully complied. He would be required to install noise attenuation material
and devices to ensure that the criteria is fully met. The cost for the above
compliance shall be included in the Tender price and any deviation from this
Section shall be made known to the S.O..
1.6 The Sub-Contractor shall supply and install isolation and support for the
following :
a) Acoustic seals for duct work, pipe work penetrating through wall.
2.1 The requirement of spring isolator for duct work shall be applicable only to
the first three rod hangers from the fan/AHU equipment.
2.2 Duct work vibration hangers shall contain a steel spring located in a
neoprene cup manufactured with a grommet to prevent short circuiting of
the hanger rod. The cup shall contain a steel washer designed to properly
distribute the load on the neoprene and prevent its extrusion. Spring
diameters and hanger box lower hole sizes shall be large enough to permit
the hanger rod to swing through a 30 arc before contacting the hole and
short circuiting the spring. Springs shall have a minimum additional travel
to solid equal to 50% of the rated deflection. Spring deflection shall be a
minimum of 20 mm.
TS/M/S49/2 2602542S/AC
3. Penetration for Piping and Duct work
When a duct or pipe penetrate a building structure, the space in between shall be
completely sealed with one layer of 25 mm thick and 120 kg/m3 fibreglass in 22
SWG sheet metal sleeve and caulked from both sides with non-setting bitumen
compound.
4.1 Pipe spring in the main lines shall be pre-compressed to the rated deflection
so as to keep the piping at a fixed elevation during installation. The hangers
shall be designed with a release mechanism to force the spring after the
installation is completed and the hanger is subjected to its full load.
4.3 Inherently rigid plants connections, such as condenser piping between the
cooling tower and the chillers, shall be resiliently supported with the same
efficiency mechanical isolation as the major plant to which it is connected.
4.4 Chilled water piping within the plant room and the risers shall be provided
with vibration isolated supports.
4.5 For all other mechanical equipment, the first three hangers/supports from
the equipment shall be spring in series with neoprene types as specified.
4.6 All other supports/hangers beyond the first three pipe hangers specified in
the schedule shall incorporate an isolation medium of 8 mm thickness such
as waffle pattern neoprene, felt or high density fibreglass between pipe and
hanger/support or between hanger/support and wall. This shall apply to all
piping installed, whether in horizontal runs or vertical pipe risers, unless
otherwise allowed by the S.O..
5. Vibration Isolation
5.1 Spring type isolators shall be free standing and laterally stable without any
housing and complete with 1/4" neoprene acoustical friction pads between
the baseplate and the support. All mountings shall have levelling bolts that
must be rigidly bolted to the equipment. Spring diameter shall be not less
than 0.8 of the compressed height of the spring at rated load. Springs shall
have a minimum additional travel to solid equal to 50% of the rated
deflection.
TS/M/S49/3 2602542S/AC
5.2 Cooling towers and the associated piping shall be isolated from the building
structure through the use of steel coil spring/neoprene assemblies. Ribbed
neoprene pads shall be incorporated under the base plate of the springs and
shall be at least 10 mm thick.
6. Spring Hangers
Vibration hangers shall contain a steel spring and 0.3" deflection neoprene element
in series and encased in a welded bracket. Spring diameter and hanger box lower
hole sizes shall be large enough to permit the hanger rod to swing through a 30° arc
before contacting the hole and short circuiting the spring. Springs shall have a
minimum additional travel to solid equal to 50% of the rated deflection.
7. Sound Attenuators
7.2 Should the provisions be insufficient for the equipment selected by the Sub-
Contractor and that the noise levels exceed the specified levels, the Sub-
Contractor shall be required to rectify the defect and to replace the sound
attenuators if necessary at his own costs, to achieve the specified
requirements.
7.3 The Sub-Contractor is to note that all equipment offered shall comply with
the N.C. levels recommended by the Authorities or as stated in the
Specification whichever is lower. The Sub-Contractor shall be required to
rectify without any additional cost to the University all equipment that does
not comply with the N.C. levels recommended.
7.4 Certified test data on dynamic insertion loss and self-generated noise with
an airflow of at least 7.5 m/sec face velocity, pressure drop and a complete
set of noise attenuators selected and offered shall be furnished at the time of
Tender. Attenuators without any verifiable selection data shall not be
accepted.
TS/M/S49/4 2602542S/AC
7.5 Attenuators supplied shall be designed, manufactured and supplied by a
proprietary manufacturer who has advertised and certifiable performance
data provided to allow verification and audit checking of the selection of
proposed silencers by the S.O.. The catalogue data shall include not less
than the following:
a) Insertion loss for at least 125, 250, 500, 1000, 2000, 4000 and 8000
Hz
7.6 The attenuator cases shall be constructed with 1.2 mm minimum hot dipped
galvanised steel duct sections with air channels. Splitters shall be
streamlined shape with respect to air flow and shall comprise an absorbent
pad of heavy density mineral wool of fibre glass covered in fibre glass scrim
and faced with perforated zincanneal, having a free area appropriate to the
application. Where applicable, this lining shall also cover the internal areas
of the casing between the splitters. Casing shall have steel angles and
flanges and reinforcing to the standards set out for the duct work. Steel
angles, and any areas of the casings where the galvanising has been
damaged, shall be cleaned and finished with cold galvanising compound
before leaving the manufacturer's premises.
7.7 Acoustic attenuation casing shall be designed and built to limit radiated
noise so that space noise criteria are not exceeded.
7.8 Attenuators installed in high pressure duct work shall be pressure tested
with the rest of the duct system. All leaks shall be repaired.
7.9 All attenuators shall be etched, primed and clearly marked with the
manufacturer's name, type number, direction of air flow and identification.
TS/M/S49/5 2602542S/AC
8. Equipment Mounting
The equipment mounting for major components are listed below in Table 2.
2. Air Handling Units Free standing, un-housed Galvanised steel base for
laterally stable steep spring intergral mounting of
with top and bottom load fan, motor and casing
plate and levelling bolt panel
9.1 Unless specified otherwise, spring type isolator shall be unhoused, free
standing, laterally stable with levelling bolts rigidly bolted to inertia
blocks/base frames. In general, diameter shall be comparable with
compressed height and shall not be less than 0.8 of compressed height at
rated load, and horizontal spring stiffness shall be approximately equal to
vertical stiffness.
9.2 Spring shall have a minimum additional travel to solid equal to 50% of rated
deflection, and in this condition, shall not exceed elastic limit of spring.
9.3 All springs shall be mounted with adequate clearance from brackets and
shall be clearly in view of critical inspection.
TS/M/S49/6 2602542S/AC
9.4 Where restrained mounts are specified, a housing shall be used that includes
vertical limit stops. A minimum clearance of 10 mm shall be maintained
around the restraining bolts and between the housing and spring so as not to
interfere with spring action. Limit stops shall be out of contact during
normal operations.
9.5 All spring type (whether free or restrained type) mounts used outdoors or
exposed to weather or wet conditions shall be hot dipped galvanised and
epoxy coated.
9.6 All steel springs shall be installed in series with two layers of neoprene
ribbed or waffle pattern pads (min. 8 mm thickness) as described below.
9.7 The springs shall be selected to support the calculated loads with the
minimum spring deflections as specified without being compressed solid, or
bridged out, or exceeding the Manufacturer's maximum rated loads under
any operating condition. In the selection of the springs the Sub-Contractor
shall also take into account the weight distribution of the equipment under
normal operating conditions, weight of unsupported pipes/ducts, and any
large dynamic forces due to fluid movement, torque reaction and
starting/stopping. The Sub-Contractor shall show, on the shop drawings
submitted, the make and model number of the isolators selected and their
individual calculated loads.
10.2 In general, the length and width of the inertia block should be at least 50%
greater than the length and width of the supported equipment, except where
otherwise specified.
10.3 The weight of the inertia block, generally determined by thickness, shall be
as specified.
10.4 The base shall consist of a concrete slab cast into a welded steel base frame
assembly. Frames shall be welded steel channels, of minimum (150 mm)
thickness or the same thickness as the inertia block and shall be reinforced
with welded-in (12 mm) steel reinforcing rods or angles at 6" (150 mm)
centres each way. Anchor bolts shall be fixed into position, and housed in
steel bolt sleeve to allow minor bolt location adjustments or alternatively,
pocket shall be cast into inertia block to permit the later insertion of anchor
bolts.
TS/M/S49/7 2602542S/AC
10.5 A suitable base formed of min. 10 mm plywood or equivalent shall be
included for forming the slab. Steel channel isolator bracket shall be welded
directly to channel frames, and suitably located to accommodate the height
of the deflected springs and inertia block clearance with plinth.
10.6 There shall be adequate clearance (min. 20 mm) all round the springs to
assure that there is no contact between any spring and any part of the
mounted assembly for any possible alignment or position of the installed
inertia block. The clearance between inertia block and floor/plinth shall be
at least 75 mm.
10.7 The Sub-Contractor shall supply and install all welded structural steel,
reinforcement and concrete required for the inertia blocks and shall co-
ordinate his installation with the Sub-Contractor. All installation work
concerning these items are included in this Contract.
11.2 For typical applications, neoprene pads should be loaded to a surface weight
of approximately 35,000 kg/m2 (50 lb/in2).
11.3 Where two or more layers of neoprene pads are used, individual layers shall
be separated by 20 SWG thick steel shims.
12.1 Resilient hangers are to be used for resilient suspension of pumping mains
pipes.
12.2 For specified deflections in excess of 12 mm, use spring in series with
neoprene type, and for deflections less than 12 mm used neoprene in shear
type hangers.
12.3 During installation, inspection shall be made to ensure that no hangers are
compressed solid or bridged out, and that the stipulated minimum deflection
are achieved.
TS/M/S49/8 2602542S/AC
13. NR Curve Level
The Table below shows the noise level criteria for the various areas. These levels
shall be measured with the room equipped with equipment and be ready to be used.
The equipment in the room shall be in the non-operating mode.
For the auditorium, conference rooms, lecture theatres and other noise sensitive
rooms the volume control dampers for each diffuser shall be located along the run-
out ducts and not at the diffuser plenums.
13.1 All noise levels must be measured with a Type 1 sound level meter set at
slow response and placed at 1.5m from the finished floor/ground level. The
measured NC shall be read as NC+5 if the perceived background noise is
tonal, rumbling or groaning.
TS/M/S49/9 2602542S/AC
14.2 The duty of the registered Acoustic/Vibration Consultant is to assist the
Contractor and to ensure all his M&E installation will not affect the
vibration-controlled floor as specified.
14.3 The S.O. reserves the right not to accept the proposed registered
Acoustic/Vibration Consultant should the submission shows the proposed
does not possess sufficient knowledge or work experience on vibration-
controlled and micro-vibration floor for clean room designs. In such a
situation, the Contractor shall re-propose a registered Acoustic/Vibration
Consultant as instructed.
14.5 Upon the award and prior to all works, the registered Acoustic/Vibration
Consultant is required to assist the Contractor to prepare for submission his
work schedule on acoustic designs and vibration measurements, including: -
14.6 The Contractor is required to submit reports on the acoustic and vibration
work and measurements.
14.7 The reports shall compare the measurement results with the specified
criteria and shall propose any necessary rectification work to the installation
if compliance has not been achieved. Any further work including
rectification and additional testing required shall be conducted at the
Contractor’s own expense.
TS/M/S49/10 2602542S/AC
14.8 The reports should compare:
TS/M/S49/11 2602542S/AC
SECTION 50 - WATER FLOW METER AND BTU METER
1. General
1.2 All the meters shall be carefully selected and be entirely suitable for
their particular service and position of fittings.
1.3 All the flow meter accuracy shall comply to SS591: long term
measurement of central chilled water system energy efficiency,
ASHRAE guideline 14. ISO4185, ISO 8316, ISO/IEC 17025 and
latest green mark version under building and construction authority,
The flow meter shall be used at the chilled water/condenser water pipe for
accurate flow measurement for computation of the system enthalpy by the
BAS system.
2.2. The primary measuring unit shall have no moving parts or intrusion
into its flow path.
2.3. The tube shall be 304 stainless steel or better, with NBR hard rubber,
or better lining, suitable for flange connection. Hastelloy C276
integrated grounding and measuring electrodes. The primary housing
shall be of at least IP65 protection.
TS/M/S50/1 2602542S/AC
2.7. It shall be insensitive to mains frequency interference voltage of all
phase relatively.
2.9. The converter shall have digital range setting by frequency division.
Full interchangeability of component board with retention of accuracy
without board matching is required.
2.10. The converter shall be fully protected against no-load running and to
be short-circuiting proof.
2.14. The housing and terminal box shall be sealed with insulating material
to prevent condensation. Usage of IP68 submersible kit is a must to
be included.
2.17. Sensor prom enables instant measurement from the start of power-up.
User settings automatically stored in the sensor prom. Transmitter
replacement requires no programming. Sensor prom automatically
updates all settings after initalization.
TS/M/S50/2 2602542S/AC
3. Ultrasonic Clamp-on Flowmeter
The flow meter shall be used at the chilled water/condenser water pipe of each
chiller for accurate flow measurement for computation of the system enthalpy
by the BAS System.
3.2. The primary measuring unit shall be non-invasive and have no moving
parts or intrusion into its flow path.
3.3. The primary measuring unit shall be submersible type suitable for
burial and/or insulation against condensation.
3.4. The flow meter shall have the ability for automatic zero drift correction.
3.5. The flow meter shall have Reynolds number flow profile
compensation in case where minimum straight run pipe of 10D
upstream and 5D downstream is not achievable.
3.6. The transducers shall use ultrasonic coupling compound suitable for
long term installation.
3.8. The transducer shall be able to operate in the range from -40°C to
+80°C.
3.9. The converter shall have at least 1MByte data logger for site and data
storage
3.10. The output signal shall be isolated analog 4-20MA capable of driving
1000 ohms resistive loads and one adjustable 0 to 5 KHz digital pulses.
3.11. The flowmeter shall have the ability to indicate flow rate, flow
velocity, total flow, signal strength, liquid sonic velocity, Reynolds
Number and liquid aeration level.
3.12. The flowmeter shall provide self and application diagnostics to isolate
any fault conditions to either equipment failure or abnormal process
conditions.
TS/M/S50/3 2602542S/AC
3.14. Converter shall have full interchangeability of component board with
retention of accuracy without board matching is required.
3.16. The meter shall be capable of measuring flow range of ± 12 m/s bi-
directional with flow sensitivity of 0.0003 m/s flowrate independent.
4.1. The heat meters shall be considered as a system and shall calculate the
total heat energy transferred through the heat exchanger, using supply
& return temperature and total flow measurements.
4.3. The form and style of the temperature sensor shall be suitable for the
heat meter calculation, with low sensitivity to ambient noise and well-
defined temperature relations. Preferred styles are Platinum sensors
100 W and 500 W, 2 or 4 wire configuration. Jumpers at the heat
meter will not be accepted in 4-wire configuration.
TS/M/S50/4 2602542S/AC
4.4. The flow meter location shall be selectable on-site according to
installation possibilities, and the sense of flow (supply or return) shall
be programmable into the energy calculator after installation.
4.5. The flow meter signal shall be pulsed at a rate suitable for the flow rate
and the heat meter, not to exceed 400 Hz. The selection of pulse rate
and width shall be made on site according to the application. Flow
meters with second pulse or 4-20 mA outputs for transmission directly
to the Building Management System (BMS) will be preferred.
4.7. Factory calibration reports shall be supplied with each Flow meter.
4.8. The installation of the Flow meter shall strictly adhere to the
recommendations from the manufacturer.
4.9. The heat meter shall have the following basic characteristics:
a) Basic functions
b) Additional functions
TS/M/S50/5 2602542S/AC
Calculation of energy shall be approved in accordance with EN 1434
and based on the following formula:
where,
c) Temperature input
TS/M/S50/6 2602542S/AC
d) Flow input
i. Pulse/frequency <400 Hz
e) Network
4.10. A/D converter of the BTU meter should have a minimum resolution of
16-bit. This applies to direct data acquisition from the BTU meter
TS/M/S50/7 2602542S/AC
SECTION 51 - DIGITAL POWER METER
1. General
1.2 All the power meter shall be carefully selected and be entirely suitable
for their particular services.
1.3 All the power meter and current transformer accuracy and testing shall
comply to SS591 long term measurement of central chilled water
system energy efficiency, IEEE 519, IEC 61869 Part 2, IEC 61869 Part
3, IEC 61869 Part 5, IEC 62053 Part 22 and latest green mark version
under building and construction authority,
2.1.4 All Power meters shall be linked to each other via a MOD-
BUS and linked to the BAS system
TS/M/S51/1 2602542S/AC
2.2. Measured values
The Power Meter shall provide the following, true RMS metered
quantities:
e) Frequency
TS/M/S51/2 2602542S/AC
2.2.4 Power Analysis Values
g) Phase Rotation
2.3. Demand
All power demand calculations shall use any one of the following
calculation methods, selectable by the user:
TS/M/S51/3 2602542S/AC
2.3.3 Demand can be calculated using a Synchronization signal:
2.4. Sampling
g) Frequency
TS/M/S51/4 2602542S/AC
2.5.2 For each min/max value listed above, the Power Meter shall
record the following attributes:
b) Min/Max. Value
2.7.1 The Power Meter shall accept current inputs from standard
instrument current transformers with 5 amp secondary output
and shall have a metering range of 0-10 amps with the
following withstand currents: 15 amp continuous, 50 amp 10
sec per hour, 500 amp 1 sec per hour.
TS/M/S51/5 2602542S/AC
2.8. Voltage Inputs
2.8.2 The nominal full scale input of the Power Meter shall be 347
Volts AC L-N, 600 Volts AC L-L. The meter shall accept a
metering over-range of 50%. The input impedance shall be
greater than 2 Ohm.
2.9. Accuracy
2.9.1 The Power Meter shall comply with ANSI C12.20 Class 0.5
and IEC 60687 Class 0.5 for revenue meters.
2.9.3 These accuracies shall be maintained for both light and full
loads.
2.10.1 The Power Meter shall supply 1 digital input and 1 digital
solid state output/KY pulse output as standard.
TS/M/S51/6 2602542S/AC
2.10.4 The digital inputs shall have four operating modes:
2.10.5 The optional relay output module shall provide a load voltage
range from 20 to 240 VAC or from 20 to 30 VDC. It shall
support a load current of 2A.
2.11. Logging
2.11.1 The Power Meter shall provide for onboard data logging.
Each Power Meter shall be able to log data, alarms and
events, and waveforms. The Meter shall have 80kb of on-
board nonvolatile memory. Logged information to be stored
in each Power Meter include the following:
2.11.2 The Power Meter shall have default values for the data log
loaded at the factory and begin on device power up.
TS/M/S51/7 2602542S/AC
2.12. Alarming
d) Over kW Demand
e) Phase reversal
2.12.4 For each over/under metered value alarm, the user shall be
able to define a pick-up, drop-out, and delay.
The Power Meter shall operate properly over a wide range of control
power including 90-457 VAC or 100-300 VDC.
TS/M/S51/8 2602542S/AC
2.15. Communications
2.16. Display
2.16.1 The Power Meter display shall also allow the user to select a
date/time format.
2.16.2 The Power Meter display shall be back lit LCD for easy
viewing, display shall also be anti-glare and scratch resistant
2.16.4 The Power Meter display shall provide local access to the
following metered quantities:
g) Frequency
TS/M/S51/9 2602542S/AC
j) Demand apparent power, three phase total
a) CT rating
b) PT rating
2.16.7 The individual power meter for each equipment rack supply
need not be equipped with its own display.
TS/M/S51/10 2602542S/AC
3. Current Transformer (CT)
3.4 Current transformers shall comply with B.S. 3938 or IEC 185. They
shall be manufactured from high impact flame retardant moulded cases
suitable for mounting on 105o C bus bars and to IP40.
TS/M/S51/11 2602542S/AC
SECTION 55 - DEHUMIDIFIER HEAT PIPES
1. General.
1.6. The dehumidifier heat pipes shall be factory fabricated, tested and
of efficient design and construction. The dehumidifier heat pipe
shall be draw-through type, shall be supplied and installed together
with the AHU reference to the tender drawings and details as
described in the Schedule of Equipment Data. Each dehumidifier
heat pipes in the AHU shall consist of but not be limited to the
following components:
.
a) casing made of frameless modular sandwiched panels or
prefabricated modular sandwiched panels with rigid
extruded aluminium frame (complete with insulation) to
house the dehumidifier heat pipes
TS/M/S55/1 2602542S/AC
2. Dehumidifier Heat Pipe
Heat pipe manufacturer shall have published design and sizing software
that predicts heat pipe performance. Performance shall be based on
empirical and verifiable results.
Heat pipes shall be U-shaped unit type. The assembly will consist of 2 heat
exchanger coil blocks mounted within a single sheet metal framework for
ease of installation.
The assembly shall be U-shaped; with identically sized front and rear
blocks which constitute pre-cool and reheat section of the heat pipe
assembly respectively. The separation between the coil blocks shall be
sufficient to provide clearance on either side of the cooling coil, and shall
be handed to suit the installation.
The heat pipe shall have interconnecting pipe work linking them together
on the opposite side of the coil from the cooling coil connections. These
will be encased in a rigid box to provide stiffness and to protect the pipe
work during installation.
3. Performance
The heat pipe unit shall provide pre-cool and reheat capacity in compliance
with maximum performance criteria laid down elsewhere in the equipment
schedule under design conditions. Airside pressure drop shall be as given
on the specification/schedule or as otherwise specified.
TS/M/S55/2 2602542S/AC
4. Construction
The heat pipe shall comprise pre-cool and reheat sections constructed of
copper tubes mechanically expanded in continuous plate “sine wave” type
fins carried within rigid framework. Due to condensation on the fin, the fin
surface must be constructed vertically so the condensate can adequately
drain and not block the airflow.
The fin surface shall be of sine wave form with straight edge to produce
maximum heat transfer at lowest air pressure drop for heat pipe
applications. Fin density shall be as specified to provide the required
performance. Performance shall be verifiable to ENV 1216.
Drain holes are to be provided at the downstream edges of the heat pipes.
Condensate removal from the pre-cool section (where this occurs) shall be
provided for within the equipment cabinet by others unless otherwise
specified.
TS/M/S55/3 2602542S/AC
5. Installation
The heat pipe shall be incorporated in the design of the air handling unit to
ensure proper integration. It shall be installed by the air handling unit
manufacturer during the assembly of the equipment in accordance with the
requirements of the heat pipe manufacturer. The heat pipe manufacturer
representative shall confirm proper installation.
TS/M/S55/4 2602542S/AC
SECTION 56 - FIRE RESISTANT SYSTEM
1. General
1.4. The fire resistance cladding system shall comply to the following
standard:
TS/M/S56/1 2602542S/AC
j) ISO 6944: Fire resistance tests -- Ventilation ducts
1.5. The manufacturers shall be certified to ISO 9001 for the products
offered.
TS/M/S56/2 2602542S/AC
2. Materials
2.1. System
TS/M/S56/3 2602542S/AC
h) Gaps and imperfections of fit, junction between the structure
and board shall be duly sealed with approved acrylic fire
rated sealant.
Alkalinity pH 12
Modulus of Elasticity 4995N/mm2 (longitudinal),
(EN310:1993) 4389/mm2 (transverse)
Flexural Strength F(EN 10 N/mm2 (longitudinal),
310: 1993) 6N/mm2 (transverse)
Tensile Strength T (EN 7.16 N/mm2 (longitudinal),
310: 1993) 4.94N/mm2 (transverse)
Thermal Conductivity 0.242 W/mok (ASTM
(40oC) C518:1991)
Coefficient of Expansion 6.4 x 10-6 m/Mk
Nominal moisture
6%
movement at EMC
Meet requirement for ISO TR 1896 for Bending Test
(Clause 5.4, 5.4.1 & 5.4.2)
TS/M/S56/4 2602542S/AC
2.3. Fire Stop Materials
3. Installation
3.1. All services penetration through the fire rated enclosure shall be
sealed with approved fire stopping systems, including and not
limited to the following:
TS/M/S56/5 2602542S/AC
3.2. Installation work shall be carried out by manufacturer’s trained
installers. Proof of training shall be provided.
3.4. Manufacturer shall check the fire resistant cladding system and issue
certificate of proper installation.
3.7. Sub-contractor shall submit as-built drawings with the fire rated duct
system highlighted clouded
TS/M/S56/6 2602542S/AC
SECTION 60 – INTELLIGENT BUILDING MANAGEMENT SYSTEM
The IBMS shall include the following features and support the following:
TS/M/S60/1 2602542S/AC
2.0 STANDARD
f) TIA/EIA 232-F Interface Between Data Terminal Equipment and Data Circuit
Terminating Equipment Employing Serial Binary Data Exchange;
TS/M/S60/2 2602542S/AC
3.0 INTEGRATION
b) Systems that are directly integrated by IBMS, such as lift system, the
alarm from these systems shall be sent to the IBMS alarm system to
provide integrated alarm control.
b) The BAS will not interfere with lift system, the security /
CCTV system and the Lighting Management System. The Sub-
Contractor shall develop the interface with these systems.
d) All alarms from M&E systems will be sent back to the IBMS
alarm monitoring workstation. The Sub-Contractor shall
coordinate with the respective vendor on management of
alarms. The IBMS contractor shall supply the paging and SMS
gateway.
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e) The Sub-Contractor shall be responsible to supply a complete
and operational interface to all the necessary subsystems. This
shall be achieved with full coordination and cooperation with
the BAS contractor and other M&E sub-contractors.
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n) For IBMS interface, the Sub-Contractor shall work with the
respective M&E contractor to:
§ Use the same set of graphical presentations e.g. floor
plans, drawings
§ To use a single database for point schedules
§ Synchronize all interface information
o) The IBMS shall be able to read and write data to selected points
by sending the requests directly to the respective M&E system.
§ ACMV Systems
§ Electrical System
§ Plumbing & Sanitary System
§ User Equipment
§ Lift System
§ Lighting Management System
§ Security / CCTV System
§ Car Park Barrier System
§ Fire Alarm System
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3.3 Interpretation of Points Schedules
a) The IBMS shall interface to the CCTV system (3rd party) via
LAN. The Security Contractor shall provide the necessary LAN
connection to facilitate the connection of the CCTV system to
the IBMS LAN via its network.
b) Each lift shall provide the following functions via the IBMS
server. For functions that cannot be provided by the lift system,
they can be omitted. The Sub-Contractor has to inform the
Consultants during detail design stage those functions that
cannot be accomplished.
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§ The access privileges to the lift and floors shall be able
to be set
§ The hall calls and floor selections of the lift shall be
monitored
§ The direction of the lifts traveling shall be displayed
§ The wait times of the lifts shall be monitored
§ The wait time of the lifts shall be able to be set
§ The floor allocation of the lifts shall be determined
§ The floor allocation of the lift shall be able to be set
§ The emergency stop status of the lift shall be monitored
§ The consumption of the lift shall be monitored (by
meter monitoring system)
§ The running statistics of the lift shall be monitored
§ The alarm status of the lift shall be monitored
§ The emergency power status of the lift shall be
monitored
a) The IBMS shall interface with the P&S System. The integration
shall be via interface between the system controller / gateway
The Sub-Contractor shall include the cost but not limit to the
following interface works:
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3.9 Integration to User Equipment System
The Sub-Contractor shall include the cost but not limit to the
following interface works:
§ Be web based
§ Use customized GUI to reflect the building image
§ Be modular in design so that functions can be added or deleted
§ Able to communicate with the BAS and the respective M&E
Contractor to obtain real time data
§ Require to access the BAS building diagrams and other M&E
system
§ Easily configurable
§ User friendly
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4.1 Desktop and Server Management
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4.4 On-line Facilities Booking
a) This system shall provide on-line booking services via the web
link for tenants to book common facilities such as conference
rooms, meeting rooms etc.
This system works together with the BAS and the respective M&E
system whereby utility usage can be monitored and compute for
management reporting tools. Standard off-the-shelf Microsoft Excel or
SQL shall be deployed for reports purpose.
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5.0 HARDWARE REQUIREMENTS
a) Equipment Specification
§ Operator Workstations
§ Servers
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§ Network Printer
6.0 NETWORK
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6.2 Firewall
6.3 Racks
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7.0 PERFORMANCE
b) In general, the time taken for 80% of screen changes shall not exceed 5
to 8 seconds.
These figures are provide for estimation of throughput and system sizing and
intended only as a guide to the Sub-Contractor when considered together with
the functionality described in this document.
The IBMS shall be a highly secured system that uses several levels of security
through firewalls and authentication using multilevel password protection. The
IBMS proposed should ensure that a high level of security to be built for this
project via combination of firewall, access control, and network security
service etc.
The IBMS shall allow the system administrator to configure each workstation
with its intended functionality. Individual user authorization groups shall be
attached to those functions together with restrictions of access to certain
functions.
The operator shall not have access to modify his user group for the purposes of
changing authority levels.
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11.0 ACTIVITY LOGGING
The IBMS shall maintain an activity-tracking log of all functions and activities
that affect the operations of the IBMS and subsystems which have been
carried out within the IBMS. These logs shall contain adequate and accurate
information so that functions and consequences can easily be identified.
Event and activity logs shall be retained on the system for a period for system
administration and management read access before auto archive for offline
retrieval.
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SECTION 61 – MAINTENANCE MANAGEMENT SYSTEM (MMS)
1. General
1.1 This section sets out the requirements for the maintenance
management system (MMS).
1.3 MMS shall allow end users and maintenance personnel to define
maintenance work orders (e.g. corrective and preventive maintenance
activities, ad-hoc house keeping activities, etc.,) for all systems and
track work orders via web browser from any desktop computer.
1.4 The user interface shall be strictly via web technology, with all regular
day-to-day maintenance interaction occurring through a standard web
browser. Systems that require additional software on client machines to
allow viewing and configuration of facility maintenance shall not be
acceptable.
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c) Users can create a corrective maintenance work orders on asset
break downs or on any equipment fault condition. The
corrective maintenance shall help to ensure swift and consistent
reaction to malfunction should they occur between planned
maintenance intervals. System shall support all work order
related functions like:
TS/M/S61/2 2602542S/AC
i) Ability to support remote update of work order status via SMS.
2.1 MMS shall be hosted on a web server and users can use Internet
Explorer 6.0 or later to access MMS. Access to MMS shall be
protected with a login id and password. Users will be provided with
unique User ID to access MMS and access rights are assigned
according to their role in the system.
The basic MMS user role and the functions available for them are as
defined below.
a) Helpdesk User
Any user having a valid User ID and having ‘Helpdesk’ role in
MMS shall be treated as helpdesk user. Helpdesk users can
register complaints or faults, view the status of the work orders
and able to rate (feedback) the service quality.
b) Field Technician
Any user having a valid User ID and having an access level
‘Technician’ in MMS application shall be treated as field
technician. Field technicians can initiate work orders, update its
status and view all work orders assigned to them. In addition,
this group of users can view all of preventive maintenance
schedules assigned to them and update actual
labor/material/cost for work orders.
c) Supervisor
Any user with a valid User ID and having an access level
‘Supervisor’ in MMS shall be treated as Supervisor. Supervisor
role based users does all of the functions in MMS within their
assigned work areas, except deleting work orders and changing
system wide parameters.
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d) Facility Manager
3 System Components
a) Location Management
b) Asset Management
c) Vendor Management
e) Helpdesk
h) Users/Resources
i) Purchase Request
j) Reports
k) SMS/Email integration
l) BAS Integration
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3.2 Location
3.3 Asset/Equipment
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viii) Equipment monitoring points can be tied to Building
Automation System to automate the maintenance work
based on runtime and fault condition.
3.4 Vendor
3.5 Inventory
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vi) Create a purchase request if an item stock reaches the
reorder level.
3.6 Helpdesk
b) Enquire the database and look for any specific fault reports.
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3.8 Corrective Maintenance (CM)
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iv) The time stamp of all the status changes shall be logged
by the system.
vii) Shall record the response time for work orders thereby
ensuring the productivity of the maintenance personnel.
viii) Shall capture the cost for a maintenance work. The cost
is captured both at total level or at detailed level like
(e.g.) labor cost, tool cost, material cost, etc.,
ix) Identify the human resource that attended the work and
help in the performance tracking of resources.
3.10 Resources
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iv) Ability to assign Supervisor for each resource.
3.12 Reports
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iii) Response time summary report showing percentage of
work orders responded within defined time intervals
based on work order priority in each asset group.
iii) List work orders generated out of PM for any given date
range. The report output shall be filtered based on asset,
asset group and location.
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e) Work Order reports
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3.13 MS/Email Integration
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3.14 BAS Integration
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SECTION 64 - ELECTRICAL
1. General
1.1. This section covers the electrical equipment and services necessary for
the efficient, safe and satisfactory operation of the various systems
detailed elsewhere in the Specification, including:
2.1. All electrical works, material and equipment shall comply with the
following:
TS/M/S64/1 2602542S/AC
2.2. All electrical installation shall be certified by the Sub-Contractor's
Licensed Electrical Worker or Engineer (LEW/LEE) and the power
supply diagram shall be endorsed by the Sub-Contractor's LEW/LEE.
3. Power Supply
3.1. The power supply shall be 400 V/3 phase/50 Hz 4 wire system or 230
V/1 phase/50 Hz and shall be supplied with a suitable isolator by
others (unless specified otherwise) as shown on the Drawings. The
Sub-Contractor shall provide all subsequent power and control wiring
as well as the main control panel and sub-panels for each system.
Layout drawings shall be submitted for approval before fabrication.
3.3. The wiring for all safety cut-out controls shall be incorporated with
the compressor starter as mentioned above. All automatic temperature
controls shall be energised via which relays operate when the
respective fan or other motor starts. The circuit indicator lights shall
be taken from the out going side of the respective starters.
3.4. The Sub-Contractor shall ensure that the power factor for all motors
shall not be less than 0.85 for under 20 hp and 0.9 for above 20 hp
motors.
4. Drawings
4.2. Such drawings shall show construction details and shall incorporate a
full list of proposed materials, equipment, meters and accessories to
be used, and the method of supporting equipment and busbars.
TS/M/S64/2 2602542S/AC
5. Standards
5.1. The equipment and materials used and the method of construction as
applicable shall conform to the following British Standard (B.S.) or
International Electrotechnical Commission (I.E.C.) or National
Electrical Manufacturers Association (NEMA) standard.
c) Heavy duty air circuit breakers for A.C. system - B.S. 4752 /
IEC 60947
5.2. All cable tray and ladder shall comply to following standards
TS/M/S64/3 2602542S/AC
5.3. The trunking shall comply with following standards:
5.4. All metal conduits and fitting shall be BS 4568, class 4 comply to
following standard:
TS/M/S64/4 2602542S/AC
6. Local Authorities Requirements
All electrical works, installations and materials supplied shall comply strictly
to the requirements and standard of the following local Authorities:
(d) The latest edition of SS 638 (Code of Practice for wiring of electrical
equipment of buildings
7. Electrical Earthing
7.1. General
a) The metal parts of all switch gears, metal conductors and all
metal work liable to become alive in the event of failure of
insulation and the earth connection of all electrical fittings and
appliances shall be effectively earthed by means of earth
continuity conductor of adequate size. The entire earthing
installation shall fully comply with all relevant clauses of the
latest edition of Singapore Standard SS 638 and Singapore
Standard SS 551.
TS/M/S64/5 2602542S/AC
iii) To earth leakage circuit breaker installed in
accordance with EMA's requirement.
8.1. The Sub-Contractor shall supply, deliver, install, test and commission,
Local Control Boards (LCB) of a type specified hereafter complete
with suitable doors that allow easy access to all components installed
therein.
TS/M/S64/6 2602542S/AC
8.7. All LCBs shall be provided with voltage free contacts and all
necessary relays (including 4 spare contacts) for remote indication and
control by the BAS.
9.1. The LCB shall be suitable for 400 volt, 3-phase 4 wire 50 Hz indoor
service in an ambient temperature of up to 40°C with 100% R.H. at
maximum continuous rating without exceeding the maximum
temperature permitted by the relevant British Standard or Singapore
Standard.
9.2. All cabinets of the control/starter panels shall be of metal clad front
type and manufactured from minimum 2.0 mm (14 SWG) gauge hot
dipped galvanised sheet steel using folded sections or angle iron
bracing for rigidity of construction. Floor mounted control panel shall
be of metal clad flush fronted, totally enclosed cubicle type of similar
construction as wall mounted type.
9.3. The LCB with main incoming circuit protectors rated below 100 Amp
Trip shall be of the wall mounting type, and shall employ power
distribution panel boards for branch circuits together with starters,
protective devices and indicating instruments.
9.4. The cabinet shall be adequately ventilated and be dust, drip and
vermin proof. Unless specified otherwise, the degree of protection of
the enclosure shall be IP 44 in accordance with IEC Publication 144.
9.5. The construction shall be such that it allows for ready access to the
interior of the cubicles for operation and maintenance purposes.
9.6. Where they are installed exposed to weather and at areas of high
humidity, they shall be of weatherproof construction to the approval
of the S.O..
9.8. All steel work for the cubicles and panels shall be new and free from
rust and scale. The finish shall be baked enamel of colour to S.O.
approval.
TS/M/S64/7 2602542S/AC
9.9. All fixings, screw, bolts and nuts, latches and locks shall be cadmium-
plated and chromed.
9.10. All cubicles and panels shall have hinged doors (concealed hinge
type). Rubber gaskets shall be provided between all doors, covers and
cubicles.
9.11. Switches and isolators supplied shall be of the totally enclosed, heavy
duty, air break and quick action type with a short circuit capacity
suitable for the rating of the equipment to be connected. Positive
indication of switch position shall be given by a mechanical "on" or
"off" device.
9.12. Interface barrier shall be provided for the fuse cartridges compartment
to safeguard flashover.
9.13. All fuses shall be HRC Cartridge type, having fusing factor of less
than 1.5 and complying with BS 88 Class Q1.
9.15. The LCB shall be provided with all wiring and accessories for the
indicating and controlling devices in the supervisory control and
equipment status panel.
9.16. The LCB centres shall comprise of but not limited to the following
components and accessories:
9.17. No-volt release shall be of the manual reset type such that on
restoration of the supply, the motor cannot restart automatically.
TS/M/S64/8 2602542S/AC
9.18. Overload relays shall be factory calibrated and sealed with integral
heaters. They shall be incorporated with stop switch/manual reset
control. The range for setting of overload shall be suitably selected for
the equipment to be connected. They shall be of approved type and
manufacture.
9.19. Indicating lights shall be provided for all starter and control panel to
indicate power incoming mains available, mains turned on, motor run
and stop status, motor overload trip, alarm, etc. Indicating lamps used
shall be of heavy duty type and shall be submitted for approval prior
to order. Lamp provided shall be of long life type with a minimum
guaranteed life of 10,000 hours continuous operation.
9.20. Push buttons shall be provided for manual starting and stopping on all
starter panels. All push buttons shall be designed for switching of
control circuits up to 500 V AC and shall be of heavy duty type and
approved manufacture.
9.22. Small wirings shall comply with BS 6346 of 600/1000 V grade and
PVC insulated. They shall be neatly cleated and bunched accordingly
to their function that easy identification can be maintained.
9.23. The branch circuit protectors and the main circuit protectors shall be
moulded case circuit breakers of reputed manufacture, and shall have
adequate current carrying capacities.
9.24. Moulded Case Circuit Breakers shall comply with BS 871 : Part 2.
The current ratings, frame sizes and minimum interrupting capacities
of the MCCB shall be specified in the Drawings.
9.25. All moulded case current breakers shall have interrupting capacities in
excess of 43 KA (symmetrical) or where the short circuit rating of the
Motor Control is lower, the breaker interrupting capacity shall
correspond to the short circuit rating of the LCB.
9.26. All relays and timers supplied shall be of make and type to the S.O.'s
approval.
9.27. Ammeter shall be suitable for flush mounting and shall be square or
rectangular type with moulded plastic escutcheons. Range of
Ammeter shall be suitable for the service intended.
TS/M/S64/9 2602542S/AC
9.28. All terminal blocks shall be of adequate rating and shall be of
approved make. Sufficient terminals shall be made available for easy
terminations and in no case shall more than 2 cores be allowed to be
terminated at any terminal.
9.29. All wiring shall be properly labelled and identified with approved type
feruled numbers which shall correspond exactly to the numbering
system as shown in the wiring and connection drawings for the
switchboards or starter panels. All terminals blocks shall also be
similarly labelled for identification. All wire termination shall be done
with approved type lugs.
9.31. All power cables shall be of copper conductors and phase conductors
shall follow the acceptable colour code.
9.32. Earth Leakage Relay shall be provided in all control/starter panels and
earth leakage relay (with time delay) and overcurrent relay shall be
provided in panel/board. Earth fault protection of IDMTL type (earth
leakage) and DTL type (overcurrent) shall be provided for multiple
equipment panel/board.
9.33. Where earth fault protection is specified for motor branch circuits,
earth fault relays shall be incorporated into the motor starters. The
fault level setting of these earth fault relays shall be field adjustable.
a) One (1) ammeter 42" (113 mm) and one (1) voltmeter 42"
(113 mm) dial with selector switches for the indication of
current and voltage between phases, and between each phase
and neutral for the mains incoming power supply, together
with indicating pilot lights.
TS/M/S64/10 2602542S/AC
d) One (1) set start/stop push buttons colour coded for each
motor on each starter panel.
TS/M/S64/11 2602542S/AC
10.3. All power cabling sizes shall unless other wise indicated in the
drawings be adequately sized to cater for the normal current
rating and starting current of the equipment without undue
overheating and stress.
10.5. All power cables shall be fixed on cable tray with approved
pvc or brass saddles and clips at not more than 300 mm
intervals.
10.6. All fire resistance type multi-core cables used shall conform to
IEC 60331 and BS 4066.
TS/M/S64/12 2602542S/AC
Size of Cable Tray Thickness of Cable Tray
10.11. All metal parts, piping, etc, should be bonded to the earthing
point by means of minimum 6 mm5 PVC insulated earth cable.
TS/M/S64/13 2602542S/AC
10.15. Connections to all equipment subject to movement shall be in
flexible conduit. Where they are exposed to water, oil or to
the weather, the flexible conduit shall be of extruded pvc
sheathed. Normal galvanised steel flexible conduit will not be
acceptable.
10.17. All conduit and trunking shall be provided with saddles and
bracket at not more than 1 m interval.
10.19. Whenever the steel trunking passing through a full height fire
wall or floor, approved fire stop putty or approved equal
material shall be used to seal the cavity inside of the trunking
and approved fire stop compound or approved equal material
to seal the air-gaps between wall or floor and trunking.
12.1. All motor and starters shall be suitably tropicalised and the starters
shall be incorporated with over current release in each phase and a
device to prevent single phasing as well as under voltage release.
12.2. All motors and starters shall comply with the current regulations of
the electricity act
12.3. All motors and starts shall be of approved make, and designed for
operation in 400 V/3 Phase/50 Hz supply. Chilled water / condenser
water pumps shall be run with variable speed drive.
TS/M/S64/14 2602542S/AC
12.4. All starters shall be of uniform make irrespective of method of starting
and shall be rated same as the motor KW.
TS/M/S64/15 2602542S/AC
13. Terminal Strips and Wiring
13.1. All incoming and outgoing and control circuits shall be wired to an
approved centralized terminal strip, and the equipment at the inside of
the cubicle shall be run via wiring channels and wiring outside the
channels shall be run neatly and taped to the approval of the S.O.. All
wires shall be terminated with approved cable lugs, and separate cable
lugs shall be used for each individual wire.
13.2. All wires shall be colour coded and shall have numbered ferrules at
both ends. The ferrules shall be of white insulating materials having a
glossy finished with the characters indelibly marked in black.
Additional red ferrules marked "Trip" shall be fitted to the wires inter-
connecting the relay trip contacts and the shunt release coils.
13.3. All fuses and links shall be of the bakelite HRC type category 440/AC
4 class Q to B.S. 88 or IEC 60269
13.4. All wiring shall be arranged in a regular manner with bends set at
90°C and securely held in position with suitable clips and where
convenient shall be installed in the uprights and/or backstays,
insulating bushes being used where necessary. They shall be formed in
a neat and systematic manner.
13.5. Meter wiring of the switchboard shall be carried out in PVC insulated
flame-proof switchboard cables of size not less than 1.5 sq. mm and
enclosed in flexible plastic conduit. All meter wiring shall be of similar
colours to those of the respective busbars etc., to which connections
are made.
13.6. All terminals shall be fitted with brass washers and securely fixed with
lock nuts to an approved type of terminal block placed in an easily
accessible position for testing at site.
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14. Moulded Case Circuit Breakers (MCCB)
14.1. General
14.2. Operation
14.3. Construction
TS/M/S64/17 2602542S/AC
c) Manual trip button and front-adjustable magnetic trip device
shall be incorporated in the moulded case circuit breaker.
15.1 Corners and bases shall be coloured in accordance with the following
code:
Colour Function
White 5A fuse
Yellow 20 fuse
Red link
TS/M/S64/18 2602542S/AC
15.2 Descriptive labels shall be fitted, adjacent to all fuses and links.
15.3 The terminal strip shall be numbered and schedule so as to identify the
particular circuits without difficulty. The same numbers and reference
letters identifying circuits and/or components of the equipment shall
be shown on the wiring diagram which is to be supplied by the Sub-
Contractor.
16. Labels
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17.3. Current transformers shall be adequately supported and installed as to
permit easy access and to be readily replaceable, if necessary, without
dismantling of adjacent equipment.
18.1. Instruments and meters for external panel mounting shall be flush
mounting, square or rectangular type with moulded plastic
escutcheons and shall conform to the requirements.
18.3. All instruments shall be to B.S. 89 1st grade, moving iron spring
controlled with 100 mm diameter dials (240° scale) with external zero
adjustment. Integrating meters shall be to B.S. 37 part 1 and 2 and
part 4 : with cyclometer registers and shall be calibrated for use with
their respective current transformers. They shall be fully tropicalised.
19.1. The over current relays shall be IDMTL adjustable current setting
between 50% to 200% of rated values and adjustable time lag settings
of 0 to 3.0 seconds; instantaneous high set elements shall be provided
for each main circuit breaker.
19.2. The relays shall be of the surface mounted and housed in a totally
enclosed dust-proof switchboard module.
19.3. The operating coils and contacts shall be adequately rated to carry the
necessary load. Operation indicator and reset facilities shall be
provided.
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20. Earth Fault Relays
20.1. The earth fault relays shall incorporate adjustable current setting
between 5% to 40% in steps of 5% and adjustable time lag 0 to 1 sec.
20.2. The relays shall be of the flush pattern and housed in removable dust-
proof sheet metal casings provided with viewing glass or clean plastic.
20.3. The operating coils and contacts shall be adequately rated to carry the
necessary load. Operation indicator and reset facilities shall be
provided to show a fault condition.
Indicating lamps shall be the LED 24 volts type. The lamp shall be easily
removed or replaced from the front of the panel without using extractors and
shall be adequately ventilated.
Moulded case circuit breakers, contactors, isolators and other items where
applicable and necessary shall be provided to comply with the relevant clauses
specified elsewhere in the Specification.
23.1. General
Miniature circuit breakers shall comply with the latest British Standard
BS 3871 with latest amendments.
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All miniature circuit breakers shall be of positive plug-on or bolted-on,
no error connection type.
23.2. Operation
Two and three pole circuit breakers shall be commonly trip with
individual spring pressure on each contact.
23.3. Construction
TS/M/S64/22 2602542S/AC
Arcing shall be extinguished rapidly and effectively by arc chute
barrier, in normal switching as well as protective tripping, to minimize
deterioration of contacts and adjacent insulating materials.
24.1. The MCC shall be designed in accordance with Form 3 of IEC 61439
and suitable for 400 volt, 3-phase 4 wire 50 Hz indoor service in an
ambient temperature of up to 40°C with 100% R.H. at maximum
continuous rating without exceeding the maximum temperature
permitted by the relevant British Standard or Singapore Standard.
The Sub-Contractor shall guarantee all boards are constructed in
accordance the type tested requirements of IEC 61439 Form 3.
24.3. Switches and isolators supplied shall be of the totally enclosed, heavy
duty, air break and quick action type with a short circuit capacity
suitable for the rating of the equipment to be connected. Positive
indication of switch position shall be given by a mechanical "on" or
"off" device.
24.4. Interface barrier shall be provided for the fuse cartridges compartment
to safeguard flashover.
24.5. All fuses shall be HRC Cartridge type, having fusing factor of less
than 1.5 and complying with BS 88 Class Q1 or IEC 60269
24.7. The MCC shall be provided with all wiring and accessories for the
indicating and controlling devices in the supervisory control and
equipment status panel.
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24.8. All the incoming power supply ACB/MCCB and outgoing power
supply ACB/MCCB for pumps and chillers, the ampere frame size
(AF) shall be one size higher than the ampere Trip (AT).
24.9. Motor control centres shall comprise of but not limited to the
following components and accessories:
24.10. The bus sections shall have adequate current carrying capacity and be
of all copper and electro-tinned. The bus sections shall be adequately
protected and supported and shall have a short circuit rating not less
than 43 KA (symmetrical) at 400 volts for 3 seconds.
24.11. The branch circuit protectors and the main circuit protectors or all
motor control centres shall be moulded case circuit breakers (MCCB)
of reputable manufacture, and shall have adequate current carrying
capacities.
24.12. All moulded case current breakers shall have interrupting capacities in
excess of 43 KA (symmetrical) or where the short circuit rating of the
Motor Control is lower, the breaker interrupting capacity shall
correspond to the short circuit rating of the motor control centre.
24.13. Earth Leakage Relay shall be provided in all MCC below 100 Amps
and earth leakage relay (with time delay) and overcurrent relay shall
be provided in MCC 100 Amps and above. Earth fault protection of
IDMTL type (earth leakage) and DTL type (overcurrent) shall be
provided for multiple equipment panel/board.
24.14. MCCs with main incoming circuit protectors rated below 100 Amp
Trip shall be of the wall mounting type, and shall employ power
distribution panel boards for branch circuits together with starters,
protective devices and indicating instruments.
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24.15. Motor control centres with current or voltage operated earth leakage
circuit breakers for protection of branch circuits feeding motors or
other air conditioning and mechanical ventilation equipment will not
be accepted.
a) One (1) ammeter 4½" (113 mm) dial and one (1) voltmeter
4½" (113 mm) dial with selector switches for the indication
of current and voltage between phases, and between each
phase and neutral for the mains incoming power supply,
together with indicating pilot lights.
b) One (1) kilowatt meter 4½" (113 mm) dial for reading the rate
of electricity consumption at the main incoming panel.
e) One (1) set start/stop push buttons colour coded for each
motor on each starter panel.
f) One (1) set 24V LED pilot lights for the indication of "RUN-
STOP-TRIP" condition of each motor on each starter panel.
TS/M/S64/25 2602542S/AC
i) spare MCCBs as specified.
After the equipment has been erected on site, and before final
connection to supply, the Sub-Contractor shall at his own expense:
TS/M/S64/26 2602542S/AC
iv) Insulation resistance across breaks in all circuit
breakers, with the breaker open and with all
equipment installed.
Copies of test sheets, showing the results of all test carried out in
accordance with this section of the Specification, shall be submitted in
Triplicate, to the S.O..
TS/M/S64/27 2602542S/AC
Switchboard manufacturer shall be required to submit two (2) sets of
detail switchboard construction drawings approved and endorsed by
his principal to ensure the switchboards are constructed and
manufactured according to the type test requirements and a letter of
undertaking for each type tested switchboard.
b) The side, back and top panels as well as the front panel shall
be removable to provide access.
TS/M/S64/28 2602542S/AC
c) The doors and panels shall be seated on a neoprene gasket
cemented to the frame. Doors shall hang on substantially
concealed type hinges and fitted with nickel or chrome plated
automobile type door handles which shall be fitted with
suitable toggle to operate the rods so as to latch with suitable
slots on both the top and bottom of the switchboards.
Minimum size of the latching rods shall be 9.5 mm diameter or
19 mm x 4.8 mm flat and they shall be adequately guided by
brackets space not more than 450 mm centres. The latching
rods and associated brackets shall be cadmium plated. The
instrument panel compartments of the switchboards shall have
hinged doors and countersunk cadmium plated fixing screws.
TS/M/S64/29 2602542S/AC
c) After erection on site and after all inspection and tests have
been carried out, the Sub-Contractor shall thoroughly clean all
parts, apply an additional coat of anti-corrosive structural
priming paint to any part of the originally painted surfaces that
have been scratched or otherwise marked and also apply at
least one additional finishing coat as specified.
25.8. Busbar
TS/M/S64/30 2602542S/AC
g) All screws, bolts, washer and similar securing materials used
for the construction of the switchboard shall be cadmium
plated.
25.9. Insulation
25.10. Phasing
TS/M/S64/31 2602542S/AC
25.11. Earthing
TS/M/S64/32 2602542S/AC
d) Connections from switchboards gears to the busbar
trunking shall be top entries and switchboard stubs
shall be included in the switchboard design.
TS/M/S64/33 2602542S/AC
26. Cabling, Trunkings, Cable Trays and Conduits
26.3. Where mineral insulated copper sheather (MICS) cables are indicated
in the drawings they shall comply with BS 6207: Part 1. MICS
cables shall be installed in accordance with the manufacturer's
instruction using proprietary fittings and accessories.
26.4. All power cabling sizes shall unless other wise indicated in the
drawings be adequately sized to cater for the normal current rating
and starting current of the equipment without undue overheating and
stress.
26.6. All power cables shall be fixed on cable tray with approved pvc or
brass saddles and clips at not more than 300 mm intervals.
26.7. All fire resistance type multi-core cables used shall conform to IEC
60331 and BS 4066.
26.9. All cabling for pumps, and other equipments shall be PVC/PVC
insulated cables. All cabling for equipments with emergency power
supply shall be MICS/PVC insulated cables.
TS/M/S64/34 2602542S/AC
26.10. All cables shall be properly labelled by means of cable markers and
cable ties shall be used to identify each set of cables.
26.11. All trunkings and cable trays shall be electro-galvanised and the
thickness of trunkings and cable trays shall be as follows:
26.12. All metal parts, piping, etc, should be bonded to the earthing point by
means of minimum 6 mm² PVC insulated earth cable.
TS/M/S64/35 2602542S/AC
26.13. All metal conduits shall be galvanised steel BS 4568, class 4
manufactured and tested in accordance with IEC 61386. Minimum
size of conduit shall be 20 mm diameter. Space factor for cable in
conduits shall not exceed 0.4 (40%). All metal conduits shall be of
heavy-gauge type. All conduits shall be run neatly, concealed where
possible, with runs truly horizontal or vertical or parallel to walls
where conduits run in floors. Conduits shall be securely fixed with
saddles and round head screws. Powered type of fittings will not be
permitted. From outlet to outlet there shall be not more than four (4)
normal bends or their equivalent. Inspection type conduit accessories
shall be used throughout. Conduits shall be fixed in position before
cables are drawn into them. The entire length of all cables shall be
enclosed in conduit. Junction boxes shall be used at bends and "t"
junctions. Elbows and tees will not be accepted.
26.15. All circular junctions boxes, pull boxes, inspection elbows, solid
elbows shall be of malleable iron type and of standard pattern with
spout to BS 4568. All access covers for these accessories shall be
provided with gaskets and lids.
26.18. All conduits, flexible conduits, cable tray and trunking shall be sealed
with rockwool with air tight when passing through any compartment,
between cold and warm area and from above ceiling to below ceiling
TS/M/S64/36 2602542S/AC
26.19. All conduit and trunking shall be provided with saddles and bracket at
not more than 1 m interval.
27.1. All incoming and outgoing and control circuits shall be wired to an
approved centralized terminal strip, and the equipment at the inside of
the cubicle shall be run via wiring channels and wiring outside the
channels shall be run neatly and taped to the approval of the S.O.. All
wires shall be terminated with approved cable lugs, and separate cable
lugs shall be used for each individual wire.
27.2. All wires shall be colour coded and shall have numbered ferrules at
both ends. The ferrules shall be of white insulating materials having a
glossy finished with the characters indelibly marked in black.
Additional red ferrules marked "Trip" shall be fitted to the wires inter-
connecting the relay trip contacts and the shunt release coils.
27.3. All fuses and links shall be of the bakelite HRC type category 440/AC
4 class Q to B.S. 88.
27.4. All wiring shall be arranged in a regular manner with bends set at
90°C and securely held in position with suitable clips and where
convenient shall be installed in the uprights and/or backstays,
insulating bushes being used where necessary. They shall be formed
in a neat and systematic manner.
TS/M/S64/37 2602542S/AC
27.5. Meter wiring of the switchboard shall be carried out in PVC insulated
flame-proof switchboard cables of size not less than 1.5 sq. mm and
enclosed in flexible plastic conduit. All meter wiring shall be of
similar colours to those of the respective busbars etc., to which
connections are made.
27.6. All terminals shall be fitted with brass washers and securely fixed with
lock nuts to an approved type of terminal block placed in an easily
accessible position for testing at site.
28.1. General
28.2. Operation
TS/M/S64/38 2602542S/AC
28.3. Construction
TS/M/S64/39 2602542S/AC
29. Low Voltage Air Circuit Breakers
29.1. General
29.2. Construction
The circuit shall comprise fixed and moving main arcing contacts of
adequate rating to ensure that no overheating, damage or
deterioration will arise when carrying continuously full rated current.
The contacts shall be individually spring loaded and hard silver plated,
so arranged that electro-magnetic forces arising from under fault
conditions do not tend to reduce contact pressure.
Each pole of the breaker shall be equipped with individual arc chutes
with specially designed baffles and splitter to provide effective and
efficient electro-magnetic arc control at all values of load current.
Any arc caused by the opening of the breaker under maximum fault
conditions shall be completely contained in the chute with no
possibility of a "Flashover" between phases or between any phase and
neutral or between adjacent earthed metal. The complete chute
assembly shall be easily removed for routine inspection and
maintenance of the chute and contacts.
TS/M/S64/40 2602542S/AC
Safety screening shutters of insulation materials to prevent access to
live connections shall be actuated automatically with the circuit
breaker isolated and withdrawn. Provisions shall be made for
padlocking the safety screening shutters when the breaker is
completely withdrawn.
c) plugging until the cubicle door has been closed and locked
29.3. Operation
TS/M/S64/41 2602542S/AC
The shunt trips coils for operating the release mechanism of the circuit
breakers shall be controlled by push-button and/or circuit closing
relays. They shall be designed for operation from a supply source.
The mechanism shall be stable and not capable of being opened by
shocks or jam. The design of the trip coil shall be such that the trip
plunger shall be operated immediately there being no delay due to the
building up of the coil field to maximum value. The use of fibre in the
construction of the trip coils will not be acceptable, being preferred
that the trip coils be wound on a high grade bakelite on mica former.
30.1. Corners and bases shall be coloured in accordance with the following
code:
Colour Function
White 5A fuse
Yellow 20 fuse
Red link
30.2. Descriptive labels shall be fitted, adjacent to all fuses and links.
30.3. The terminal strip shall be numbered and schedule so as to identify the
particular circuits without difficulty. The same numbers and reference
letters identifying circuits and/or components of the equipment shall
be shown on the wiring diagram which is to be supplied by the Sub-
Contractor.
TS/M/S64/42 2602542S/AC
30.4. The interior of each piece of equipment shall be clearly marked to
show the phases and to this end either coloured plastic discs screwed
to fixed components or identification by means of colour plastic
sleeving shall be employed. Plastic tape will not be permitted.
31. Labels
TS/M/S64/43 2602542S/AC
33. Instruments and Meters
33.1. Instruments and meters for external panel mounting shall be flush
mounting, square or rectangular type with moulded plastic
escutcheons and shall conform to the requirements.
33.3. All instruments shall be to B.S. 89 1st grade, moving iron spring
controlled with 100 mm diameter dials (240° scale) with external zero
adjustment. Integrating meters shall be to B.S. 37 part 1 and 2 and
part 4 with cyclometer registers and shall be calibrated for use with
their respective current transformers. They shall be fully tropicalised.
34.1. The over current relays shall be IDMTL adjustable current setting
between 50% to 200% of rated values and adjustable time lag settings
of 0 to 3.0 seconds; instantaneous high set elements shall be provided
for each main circuit breaker.
34.2. The relays shall be of the surface mounted and housed in a totally
enclosed dust-proof switchboard module.
34.3. The operating coils and contacts shall be adequately rated to carry the
necessary load. Operation indicator and reset facilities shall be
provided.
35.1. The earth fault relays shall incorporate adjustable current setting
between 5% to 40% in steps of 5% and adjustable time lag 0 to 1 sec.
35.2. The relays shall be of the flush pattern and housed in removable dust-
proof sheet metal casings provided with viewing glass or clean plastic.
TS/M/S64/44 2602542S/AC
35.3. The operating coils and contacts shall be adequately rated to carry the
necessary load. Operation indicator and reset facilities shall be
provided to show a fault condition.
Indicating lamps shall be the LED 24 volts type. The lamp shall be easily
removed or replaced from the front of the panel without using extractors and
shall be adequately ventilated.
Moulded case circuit breakers, contactors, isolators and other items where
applicable and necessary shall be provided to comply with the relevant clauses
specified elsewhere in the Specification.
38.1. General
Miniature circuit breakers shall comply with the latest British Standard
BS 3871 with latest amendments.
TS/M/S64/45 2602542S/AC
38.2. Operation
Two and three pole circuit breakers shall be commonly trip with
individual spring pressure on each contact.
38.3. Construction
TS/M/S64/46 2602542S/AC
39. Testing
39.1. All electrical installation works shall be tested in accordance with the
requirements of SS 638 and the local authorities. All test results shall
be submitted to the S.O. for approval before turn-on of power.
39.2. The Sub-Contractor shall be responsible for all Electrical tests at the
site and shall be represented by a capable during the whole of the
period required for the tests.
39.3. All materials and equipment supplied or erected under this Contract
which fail the tests shall be replaced or rectified at once by the Sub-
Contractor without cost to the Government and the tests shall be
repeated.
39.4. All tests shall be conducted in the presence of and to the satisfaction
of the S.O.. The Sub-Contractor shall supply all necessary
instruments, apparatus, connections, skilled and unskilled labour
required for the tests to the satisfaction of the S.O. and the cost of
doing so shall be included in the Contract price.
39.5. The Sub-Contractor shall make accurate records of all tests and shall
furnish test certificates and a schedule of the results in an approved
form. Four copies of such schedules and of each test certificate will
be required.
39.6. Any circuit or section of the installation failing to reach the required
standard for acceptance shall be made good by the Sub-Contractor
without cost to the Government.
39.7. The minimum of site tests to be carried out on each completed section
of the electrical installation shall be as follows:
b) Continuity Tests.
TS/M/S64/47 2602542S/AC
g) Polarity tests to verify that single pole switches are installed in
the phased or live conductor of each circuit and not in the
neutral conductor.
Before any turning-on of power can be made to the Installations, the Sub-
Contractor shall certify in writing to the S.O. that his electrical installation is
in full compliance with the Electricity Act Regulations and that it is safe for
turn-on. The certificate shall be signed by a EMA licensed electrical worker,
employed by the Sub-Contractor and qualified to sign for the capacity of the
installation involved. Test results shall accompany this certification.
The Sub-Contractor shall provide and install the following notices and
equipment in the AHU Room.
A varnished and mounted on suitable hard backing and framed (in glass panel)
copy of the main single line diagram showing clearly the full details,
dimensions, layout of the switchboards as supplied and installed.
Solid rubber insulated mats of 1 meter wide and 9.5 mm thick complying with
B.S. 921 to the full length in front of every switchboard.
TS/M/S64/48 2602542S/AC
42. Changeover LCB and DB
The LCB shall design for the auto-change over c/w manual override to the
air-conditioning unit for 12hrs interval to areas that required 24hrs air-
conditioning operation with duty and standby air-conditioning units.
Indicating lights and room sensor shall be incorporated in the panel to indicate
the “Incoming/Outing Supply Available”, “Start”, “Stop”, “Trip” and “High
Temperature” of the air-conditioning units.
Where there is a “Trip” and “High Temperature” in the room, the standby
units shall cut-in automatically to back up the failed one. Strobe light and
buzzer c/w battery backup (minimum 24 hours in standby and 2 hours in
operating modes, respectively) shall be provided at outside of the room. Any
faults such as power tripping to the air-conditioning units and air-conditioning
unit fails to operate, etc. shall trigger the strobe light and buzzer.
Acknowledge and reset switches shall be provided at the LCB to silence the
buzzer and reset the system after validation check.
TS/M/S64/49 2602542S/AC
The following types shall be used (unless otherwise specified) :
Chilled
Rating V/P/Hz Chiller Pump Water & AHU FCU Cooling AHU (c/w Fan
Condenser (CAV) Tower VAV)
Water
Pumps
0.7 - 230/1/50 - D.O.L. VSD c/w D.O.L. D.O.L. VSD c/w VSD c/w D.O.L.
2.25 kW D.O.L. D.O.L. D.O.L.
2.26 – 400/3/50 - VSD c/w VSD c/w VSD c/w VSD c/w VSD c/w VSD c/w Automatic
Star/Delta
7.5 kW solid solid state D.O.L. D.O.L.. D.O.L. D.O.L..
state soft soft starter
starter
7.6 - 400/3/50 - VSD c/w VSD c/w VSD c/w VSD c/w VSD c/w VSD c/w
solid state
29.9 kW solid solid state solid state solid state solid state solid state soft starter
state soft soft starter soft soft starter. soft starter soft starter
starter starter.
30.0 kW
& Above 400/3/50 VSD / VSD c/w VSD c/w VSD c/w VSD c/w VSD c/w
solid state
solid solid VSD c/w solid state solid state solid state solid state soft starter
state state soft solid state soft soft starter. soft starter soft starter
soft starter soft starter starter.
starter
a) All staircase pressurization fans to be of VSD operated with standby Solid State Soft Starter. Pressure sensor shall install to maintain the
pressure in the pressure staircase of not less than 50Pa.
TS/M/S64/50 2602542S/AC
SECTION 67 – INTERFACE FOR BUILDING AUTOMATION SYSTEM
1. General
1.1 This section sets out the requirements for remote control and monitoring
of all mechanical systems by the Building Automation System (BAS).
TS/M/S67/1 2602542S/AC
2. Auxiliary Devices
Digital input in the form of voltage free, normally open contacts and
switches shall be provided by the Sub-Contractor for monitoring of
equipment by BAS. Where the contact cannot return to its normal
position after the alarm state has been restored to normal, the Sub-
Contractor shall provide for a manual reset facility to manually reset the
contact to its normal position. Also, if transducers are required to drive
these contacts and switches, the Sub-Contractor shall be responsible for
the provision of these transducers. All DIs must be electrically isolated
from power circuits.
TS/M/S67/2 2602542S/AC
3. Wiring
3.1 All wiring for BAS interfacing shall conform to the specification herein:
3.2 All cable screens for DI, AI & EI shall be left floating at the equipment
(auxiliary contacts, sensors etc) and shall be terminated in a common
screen terminal on the terminal block. The screens shall not be earthed.
3.3 All line valves shall come with limit switch, to connected to BAS.
TS/M/S67/3 2602542S/AC
SECTION 68 - PAINTING
1. General
1.1 The work to be painted shall include all equipment, duct work, piping,
fittings, valves, hangers, conduits, frameworks, switchboard, electrical
trunking, machinery, water tank, etc. and all work exposed to view. All
paints, enamel, etc. shall be approved brand of best quality and shall be
delivered to the site in the maker's containers with seal, etc., unbroken and
are clearly marked with the maker's name or trademark and a description
of the contents and colour.
1.2 The paints used in the works must be suitable for use in tropical climates,
with an addition of anti-fungus nature. The paint shall be of low VOC.
1.3 All materials for multiple coat work e.g. primers, undercoatings and
finishing coats, shall be obtained from the same manufacturer and shall be
those recommended by the manufacturer as suitable for application
together and for the type and duty of surfaces concerned.
1.6 The paint shall be kept stirred during use and when more than one coat is
specified, subsequent coats shall not be applied until preceding coats have
thoroughly hardened.
1.7 All painting shall be carried out within seven (7) days of delivery and
erection on site. This requirement shall be strictly complied with.
2. Metal Surface
Primer for metal surfaces shall be red lead or chromate metal primer or other
approved equivalent. If the primer has thoroughly dried, apply one undercoat of
appropriate shade, allow at least 24 hours drying time under normal weather
conditions before application of each subsequent finishing coat. All galvanised
steel surfaces shall be primed with zinc chromate before application of the
finishing coats (minimum two coats).
TS/M/S68/1 2602542S/AC
3. Protection of Finishes
All polished or chromium plated iron or steel work shall have at least one coat of
protective finish at the manufacturers works and the Sub-Contractor shall maintain
this preservation until the work is finally painted or put into use.
4.1 The following items shall be painted to colours approved by the S.O.:
f) Suppliers items
g) Galvanised steel
4.2 Before any painting is carried out the Sub-Contractor shall ensure that the
surface to be painted is clean, free of grease and rust as recommended by
the paint manufacturer. If necessary, degreasing and de-rusting shall be
employed.
4.3 Each coat of paint shall be applied by brush and when thoroughly dry,
smoothed with suitable abrasive paper or cloth before the next coat is
applied.
4.4 No painting or drying should be carried out in direct sunlight and due care
shall be taken during dusty or wet conditions.
4.5 All items subjected to corrosive air or other hazardous conditions shall be
specially treated and painted with suitable anti-corrosive paint as
recommended by the manufacturers.
TS/M/S68/2 2602542S/AC
4.7 All floors, ceilings, walls, fittings etc shall be protected by proper painters'
sheet and all paint spots and splashes be removed.
The finishing coats for all metal surfaces exposed to weather shall
be epoxy paints.
c) All screw heads, wing nuts and other means of fixing shall be
painted at the time of installation and re-finished after the final
testing and commissioning is completed.
e) All cut ends of galvanised steel and sheet metal work shall be
prepared as mentioned above and painted two coats of zinc
chromate paint.
f) All items that are considered liable to oil or grease splashes shall
be finished painted using two coats of the appropriate oil proof
paint.
TS/M/S68/3 2602542S/AC
5. Identification of Pipelines
PIPE
other other
150mm 150mm 150mm
approved approved
decorative decorative
A B C
colour colour
Pipe A B C
TS/M/S68/4 2602542S/AC
6. Colour Scheme
6.1 All pipe work and equipment installed under this Sub-Contract shall be
painted in accordance with the following colour scheme:
Pipeline/Equipment Colour
Hot water service pipe Insulation with Red and blue band
6.2 On completion, the Sub-Contractor shall make good all painting works
which have been damaged during the progress of works for the handing
over.
TS/M/S68/5 2602542S/AC
7. Directional Flow
When it is necessary to know the direction of flow of the fluid, this should be
indicated by an arrow as illustrated hereunder :
300mm 150mm
50mm
8. Galvanising
8.2 All galvanising shall be done by the hot dip process with spelter not less
than 98 per cent of which shall be pure zinc. No alternative process may
be used without the approval of the S.O.. No components shall be
galvanised which are likely to come into subsequent contact with oil.
8.3 The galvanising shall be uniform, clean, smooth and as free from spangle
as possible. In the case of component parts the galvanizing shall not be less
than 85 microns in thickness.
8.4 All galvanised parts shall be protected from injury due to electrolytic
action, white rust and abrasion during the periods of transit, storage and
erection. Damaged area of the coating shall be touched up with an
approved zinc rich paint or other approved metallic compound.
TS/M/S68/6 2602542S/AC
SECTION 69 - BALANCING, TESTING & COMMISSIONING OF AIR-
CONDITIONING & VENTILATION
This section sets out the basic requirements for balancing, testing and
commissioning of the systems as specified within this Sub-Contract. All testing,
balancing, calibration, and setting of the equipment and controls associated with this
installation shall be performed with all the instruments and labour necessary to this
shall be supplied by the Sub-Contractor. The systems include:
3. The Sub-Contractor shall be responsible for the complete and thorough testing,
commissioning, adjusting and balancing of the systems and equipment installed and
to bring into safe and reliable operation the entire Air Conditioning and Mechanical
Ventilation System and the other systems included in this Sub-Contract.
4. The Sub-Contractor shall notify the S.O. in writing of his programme to test and
commission equipment and systems at least seven (7) days before actual execution.
5. The Sub-Contractor shall prepare and provide printed testing and commissioning
record forms of approved format.
6. The Sub-Contractor shall submit two (2) copies of a written report on the results of
tests etc within seven (7) days of completion of such test, irrespective of test results.
7. All water pipes shall be hydrostatically tested at a pressure equal to 150 percent of
the maximum operating pressure or at 150 psi whichever is greater.
TS/M/S69/1 2602542S/AC
8. The test pressure should not be allowed to decrease by more than one (1) percent
over a 24-hour period. Leaks shall be repaired by re-welding, replacing of sections
or tightening of bolted flanges. Caulking of joints shall not be allowed.
9. The Sub-Contractor shall ensure that all pressure gauges, control valves, flow
switches, regulators joints and fittings which have operating pressure below the test
pressure are isolated.
10. All water for hydrostatic pressure testing of pipe work systems shall be chemically
treated with a suitable corrosion inhibitor. The chemically treated water shall
remain and totally filled each section of the system until all sections of the system
have been pressure tested and the complete system is ready for the pre-commission
cleaning operation.
11. After the pressure test all pipes shall be flushed clean in sections. The Sub-
Contractor shall ensure that flushing water do not pass through coils.
13. All water circuits shall be balanced. The water circuit shall be so adjusted to enable
120% rated flow through the furthest cooling coil from the pump when the throttle
valve is in fully open position.
14. All coils and control valves shall be tested for pressure drop and flow rates against
the ratings given by the Sub-Contractor. Final assessment shall be done by checking
the air volumes, and entering/leaving conditions of the air.
15. The chiller sets shall be commissioned by qualified personnel. Detailed and
comprehensive commissioning procedures recommended by the chiller manufacturer
shall be strictly adhered to.
16. Standard procedures shall be complied with in the testing and commissioning of
AHU's fans, motors, cooling towers, pumps, chillers and other accessories. In the
event of conflict of testing and commissioning requirements between manufacturers'
and standard procedures, the more stringent requirement shall be adhered to.
17. All pumps shall be tested for proper alignment and flow rates at design heads. RPM
check shall also be made for excessive noise and leakage.
18. During the installation stage, all main duct work shall be pressure tested in sections.
TS/M/S69/2 2602542S/AC
19. Prior to the start up of air moving equipment, the Sub-Contractor shall ensure that
all ducts plenums, sound attenuators, duct accessories and AHU rooms are clean.
20. The Sub-Contractor shall ensure that all dampers and fire dampers in particular are
in the correct positions.
21. Air Handling Units, and fans shall be checked to ensure that the filters are clean and
all in position and that no air is bypassed. All duct connections shall be checked for
air tightness before balancing commences.
22. The Sub-Contractor shall ensure that the entire duct work is commissioned to allow
the designed maximum flow into each and every branch of duct work under all
operating conditions. Air quantities shall be set to designed figures with ± 10%
tolerance as given on the Drawing.
23. All fans shall be tested and commissioned in strict accordance to the manufacturer's
recommendations. The fan system shall be tested and commissioned for air
performance in accordance to the guidelines as set out in AMCA Fan Application
Manuals and AMCA Standard 210.
24. All registers, grilles, diffusers and dampers shall be correctly adjusted to give
required design air quantities or within ± 10 percent tolerance as indicated in the
Drawings.
25. All fixed dampers shall be set and the final position shall be clearly and permanently
marked. Variable Air Volume System shall be balanced by turning down all
thermostat settings or raise supply air temperature so that the controlled regulator
will allow full air flow.
26. Air movement in the conditioned spaces shall be as uniform as practicable and
temperature differential in the occupancy level shall not exceed 1°C.
27. The Sub-Contractor shall deploy at least 3 skilled and competent workers in air
conditioning and mechanical ventilation work on a full time basis for minimum two
(2) months after the Practical Completion Date, to attend to complaints relating to
poor performance of air diffusion and to re-adjust air diffusion equipment to suit the
different requirements of the conditioned spaces' occupants.
28. All control systems shall be calibrated under operating conditions until smooth and
accurate operation conditions are attained. Control settings shall then be
permanently marked on the control equipment. All calibration procedures shall be
properly and fully recorded.
TS/M/S69/3 2602542S/AC
29. The Sub-Contractor shall check, test and adjust each and every sensor, controller,
actuator and other accessories for the smooth and fine operation.
30. All necessary costs for the adjustments and replacements shall be borne by the Sub-
Contractor.
31. The Sub-Contractor shall conduct vibration level measurement of all equipment and
noise level measurement in various space.
32. Test carried out for the staircase pressurisation system shall be to the satisfaction of
the S.O.. All test procedure and method of testing shall be submitted to the S.O.
for approval before work commences.
32.1 Static pressure within the staircase when all staircase doors are close.
32.2 Average air-flow velocity through doors when the ground floor entrance
and two or more doors are open.
33. The Sub-Contractor shall be responsible for all electrical tests of all equipment
before turning on and shall be represented by a competent Electrical Engineer
during the whole of the period required for the tests. The Sub-Contractor shall
supply all necessary instruments, apparatus, labour for the tests to the satisfaction of
the S.O., the cost shall be borne by the Sub-Contractor.
34. The Sub-Contractor shall conduct Indoor Air Quality ( IAQ) test according to
SS554: Code of practice for indoor air quality for air-conditioned buildings before
occupied and after occupied.
35. The Sub-Contractor shall submit performance tests to ensure that the equipment
and systems perform to the requirements of the Specification.
TS/M/S69/4 2602542S/AC
36.3 Fans
Pressure drop and water carry over at maximum permissible face velocity.
36.5 Pumps
37. Temperature and Humidity records shall be obtained for in selected areas served by
each AHU and charts labelled and presented to the S.O. before arrangement for
hand over. During the free maintenance period, such records on any other rooms
shall be obtained when required by the S.O..
38. For other works on the Fume Cupboard System, Cold Room System and Clean
Room System the testing and commissioning shall be as stated in their sections
within this Specification. In addition, all tests as recommended by their
manufacturers shall be carried out. All tests and commissioning shall be conducted
by skilled, competent and qualified personnel in specialised areas.
39. All Chiller plant measurement and verification system temperature sensors, flow
meter and power meter shall carry out monthly servicing and carried out yearly third
party re-certification with calibration report by accredited body.
TS/M/S69/5 2602542S/AC
SECTION 70 - SERVICE AND MAINTENANCE CONTRACT
1. The Sub-Contractor shall state clearly in his Tender, the maintenance and
servicing charge per annum after the warranty and free maintenance period. This
price shall stay firm for at least fifteen (15) calendar months after the aforesaid
period and shall be based on the maintenance responsibilities specified for the
warranty period except the items that are otherwise stated. In addition, it shall
cover all trips by the Sub-Contractor to attend to any complaint calls in between
routine servicing.
2. The Employer does not bind itself to award the Maintenance and Servicing
Contract after the warranty period to the successful Tenderer.
3. After the warranty period and with the sufficient number of free maintenance
servicing provided by the Sub-Contractor, a maintenance agreement may be
signed between the Employer and the Sub-Contractor based on the accepted
servicing charge at the time of Tender.
4. Any work outside the scope of this maintenance agreement and materials and
spare parts supplied shall be additionally charged. The Sub-Contractor shall submit
a report together with an itemised quotation for the consideration and approval of
the Employer at the earliest instance.
5. Upon completion of routine servicing under the maintenance agreement and any
repair works as stated in the accepted quotations, the Sub-Contractor shall submit
an invoice for payment.
6. Either party of the Maintenance Agreement is required to give 30 days notice for
the termination of the same.
7. The Sub-Contractor shall keep adequate spare parts for the systems under his
maintenance to ensure that the machine down-time in the event of breakdowns
will be minimised.
8. The Sub-Contractor shall be responsible for all damages caused to the installation
or the Employer property through the act of negligence of their workmen except
where it can be proven that it is no fault of theirs.
TS/M/S70/1 2602542S/AC
After the expiry of the Maintenance and Warranty Period of the installation, we offer our
comprehensive service and maintenance for a period of three (3) years in accordance with
the section on "Service and Maintenance" in the Specification for the sum per annum as
stated below.
2. BAS/IMSS
3. Cold Rooms
7 Other Systems
…………………………………
…………………………………
Total $
TS/M/S70/2 2602542S/AC
Details and qualifications of works not included in this Comprehensive Servicing and
Maintenance Contract offered (if any)
......................................................................................................................................
.......................................................................................................................................
......................................................................................................................................
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...................................................... ................................................
Name, Position & Signature Company Stamp & Date
of SUB-CONTRACTOR
...................................................... ................................................
Name, Position & Signature Date
of WITNESS
TS/M/S70/3 2602542S/AC
PROPOSED ADDITION AND ALTERATION TO EXISTING 4-STOREY BUILDING AT 11
LOWER KENT RIDGE ROAD TO A NEW MEDICAL-SCIENCE LIBRARY WITHIN
NATIONAL UNIVERSITY OF SINGAPORE ON LOTS 03891P, 03894K, 04340V, 04342T,
05023L, 05025M, 05112L, MK03, SINGAPORE 119083 (QUEENSTOWN PLANNING
AREA)
PART IV-2
2602542S/ME
SECTION 1 - GENERAL
1. General
1.1 The contents herein shall be read in conjunction with other sections of
the Specifications, Preliminaries and the accompanied drawing.
b) Earthing Systems
1.4 Tenderer must submit main offer fully complied with all Conditions of
Sub-Contract, the Specifications, Preliminaries, Schedules and
drawings, Appendices failing which may result in disqualification of the
tender on ground of not compliance to the Specifications and
Conditions of this Sub-Contract.
TS/1/1 2602542S/EL
2. Scope of Sub-Contract Works
The Sub-Contract Works are to be carried out and completed to the absolute
approval and satisfaction of the S.O. The Sub-Contract Works involved are
briefly described as follows:
e) Supply, install, test and commission the earthing system for the
transformer units.
f) Supply labour and material to install the first aid chart, rubber
mat (1000mm (width) x 10mm (thick)), fire extinguisher, tool
cabinets, key box complete with locks and keys (18 sets),
framed single line drawing in the High Tension switchroom. The
length of the mat shall be throughout the entire length of the
switchgear units.
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2.2. Low Tension 400 V Systems
TS/1/3 2602542S/EL
j) Supply labour and material to install the first aid chart, rubber
mat (1000mm (width) x10mm (thick)), fire extinguisher, tool
cabinets, key box complete with locks and keys (min 30 sets),
framed single line drawing in the Low Tension switchroom. The
length of the mat shall be throughout the entire length of the
switchboards.
k) Supply, install, test and commission all the internal and external
light fixtures including emergency lightings, cablings supporting
system and other accessories needed for the complete
installation. All the emergency lighting fixtures including battery
packs, EXIT lighting fixtures shall be type tested and pasted
with approved certification label by Singapore Accreditation
Council accredited testing laboratory. For internal light fixtures,
each fixture shall be provided with an approved male and
female connector suitable for terminating or looping 2 numbers
of 2.5sq.mm PVC cables per terminal. For external light
fixtures, each fixture shall be provided with approved ABS
terminal block house in weatherproof box suitable for
terminating or looping 2 numbers of minimum 6sq.mm PVC
cables per terminal.
TS/1/4 2602542S/EL
2.3. Emergency Generators and Underground Fuel Storage Systems
(NOT USED)
g) Supply labour and material to install the first aid chart, rubber
mat ((1000mm (width) x10mm (thick)), fire extinguisher, tool
cabinets, key box complete with locks and keys (min 30 sets),
framed single line drawing in the switchroom. The length of the
mat shall be throughout the entire length of the switchboards.
TS/1/5 2602542S/EL
2.4. Earthing Systems
e) Supply, install, test and commission the fibre optic patch cord
cables (3 m in length) terminated with connectors at both ends.
TS/1/6 2602542S/EL
g) Supply, install, test and commission the Uninterruptible Power
Supply (UPS) as shown in the drawings and referred to herein
this Specification. The UPS must be able to
link/communicate/interface with NUS master UPS
communication system if necessary.
h) Supply and install UTP Data point for card access system Input
and output server, fire alarm main alarm panel and sub-alarm
panel, Building Automation System, Intelligent Building
Management System, Lift system and lift motor room, AHU
room for metering system, Fire Command Centre, carpark
gantry etc.
c) Supply, install, test and commission the two sets of IDF frame
including terminal blocks (six numbers) per telephone riser and
other accessories needed for the complete installation. Each
terminal block can terminate 100 telephone points.
TS/1/7 2602542S/EL
2.7. Emergency Voice Communication System
TS/1/8 2602542S/EL
b) External CCTV cameras shall be a separate digital system
similar and able to link back to existing system adopted by
NUS. These external CCTV cameras shall be linked back to the
existing hub in S16 /COM2/ E3A office and Office of Campus
Security as shown in the Tender Drawings and scope of works
as mentioned in this Particular Specification.
c) The cable ready Digital TV system shall comply with the Code
of Practice for Info-Communications Facilities in Building
(COPIF). All necessary accessories like boosters etc to make
the system comply with COPIF and SCV standard are deemed
to be included in this Sub-Contract.
TS/1/9 2602542S/EL
2.11. Power Monitoring System
TS/1/10 2602542S/EL
c) The Sub-contractor shall liaise and co-ordinate with other
appointed contractor for the cablings termination for the lift
control system including the sensing system, remote lift
monitoring system at OFM at Ventus, activation of the electrical
power to the lift system.
TS/1/11 2602542S/EL
l) Any other Sub-Contract Works that are required to be done to
comply with the Specifications but not shown on the drawings
and vice versa.
m) All the cable routing is indicative only. Any change in the routing
due to site condition or existing services shall be adjusted
accordingly without any additional cost to the Employer.
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t) The Sub-contractor shall take all due care any necessary
precaution to ensure that no damage occurs to any existing
services. Any damage arising out of the Contractor's works will
be rectified at Contractor's cost.
· DE
· OLE or OPC (OLE for Process Control)
· Dedicated protocol (one or two way communication)
· RS232 serial interface (one or two -way communication)
Direct Connections to DDC Controllers
TS/1/13 2602542S/EL
y) The Sub-Contractor shall provide 20A DP isolators to all fire
rated roller/fire shutters.
cc) Electrical conductors running behind the walls, floor and ceiling
on the outside of the EMU rooms should also be enclosed in
metallic conduit or trunking system to provide some shielding.
Such shielding shall be extended to the power socket outlets
and lighting points within the room. Cablings should be routed
to avoid within the EMU rooms.
a) 13A switch socket outlet with neon indicating lamp for LAB
only.
TS/1/14 2602542S/EL
g) To provide one ballast to each tube of fluorescent light fitting
and PL light fitting.
j) To use extra low loss driver for all non-dimmable LED lamp
downlight & small surface mounted light.
b) Make goods all the openings to the required fire rated of the
walls or floors. Painting to match the existing finishes.
3.1 The works and all plant, equipment and materials forming part of this
Sub-Contract shall comply in all respect with any relevant Statutory
Regulation, Bye-Laws and other Regulations currently in force. In
addition, current Rules and Requirements of the following bodies shall
be complied with:
TS/1/15 2602542S/EL
i) SP PowerGrid Limited (SPPG) on Service Cable Sample and
Product Specification.
3.2 The Sub-Contractor shall obtain and complete all notices required by
the above Authority as necessary and shall obtain all consents
necessary for the various works to be executed and shall pay all fees in
connection therewith.
3.3 The Sub-Contract Works shall also be carried out strictly in accordance
with the current editions of all applicable British Standards or other
National Standard acceptable to the S.O. All electrical installations and
materials supplied shall comply with SS 638 and to be approved by the
Authority.
3.4 All Codes, Acts, Standards and regulations shall be the latest
published edition unless otherwise stated.
4.1 The Sub-Contractor shall comply with the Noise Specifications in the
Specifications.
4.6 The noise/sound level in the various areas due to operation of the
system's equipment shall not exceed the recommended standard by
local Authority or ASHRAE whichever is the lowest.
TS/1/16 2602542S/EL
5. Permits and Fees
The Sub-Contractor shall procure all permits and pay all fees and charges
incurred in connection with this Sub-Contract.
6. The Specifications
6.2 The S.O. shall be the sole judge of what constitute an improvement
upon or exceeds the requirements of the Specifications.
6.3 The Specifications shall be read in conjunction with the Drawings and
are intended to be mutually explanatory and complementary to one
another. All Sub-Contract Works and the Specifications called for by
one, i.e. Specifications or Drawings even if not by the other shall be
fully executed and complied with in total.
7.1 Unless expressedly stated to the contrary, all materials, and equipment
supplied by the Sub-Contractor and its construction/installation
methods shall comply with the applicable Singapore Standards or
British Standards Specifications approved by the S.O.
7.2 Where a standard is referred to, that standard shall be the latest
published edition thereof, unless otherwise stated.
7.3 All materials and equipment supplied shall be new and of the best type
for each particular purpose and of the first quality with regard to design,
manufacture and performance.
7.5 Unless otherwise specified, the equipment and material within the
scope of the Specifications shall be of a standard proven design.
Design incorporating components, which may be considered prototype
in nature, will not be accepted.
TS/1/17 2602542S/EL
7.7 Parts subject to wear, corrosion or other deterioration, or requiring
adjustment, inspection or repair shall be accessible and capable of
reasonably convenient removal, replacement and repair. All such parts
shall be of suitable material for keeping maintenance to a minimum.
7.10 All Sub-Contract Works shall be carried out in accordance with the
best engineering practice by experience tradesmen of appropriate
grades to the approval of the S.O.
8. Electricity Supply
8.2 All works and equipment shall be suitable for connection to the above
electricity supply and approved by the S.O..
All electric conduit and equipment shall be installed at least 150 mm clear of
any other metalwork, and in particular of any water, gas or chemical pipes and
300 mm clear from telephone and computer cables unless otherwise
specified.
TS/1/18 2602542S/EL
10. Existing Services
10.1 The Sub-Contractor shall take all due care any necessary precaution to
ensure that no damage occurs to any existing services. Any damage
arising out of the Sub-Contractor's works will be rectified at Sub-
Contractor's cost.
10.2 Any services shall be rectified immediately within the same day by the
Sub-Contractor. The cost of the entire rectification including engaging
Employer representatives for the works shall be borne by the Sub-
Contractor.
10.5 The Sub-Contractor shall ensure that the existing M&E services shall
be functional and operational at all times while works are carried. The
Sub-Contractor shall deem to have included all necessary temporary
diversion & protection works to ensure the continuous functioning of
the services.
10.6 Diversion and alteration works to the existing services shall be carried
out after office hour or weekends, if deem necessary, to facilitate the
continuous operation of the building/ system.
10.7 All major existing equipment, materials, panels and fittings that are not
in use shall be dismantled in good condition and returned to the
Employer.
10.8 The Sub-Contractor shall give minimum 2-weeks notice in advance for
any relocation/shutdown of existing M&E services.
TS/1/19 2602542S/EL
11. Site Climate Conditions
All equipment and works installed shall be capable of operating effectively and
efficiently under the following site conditions:
12.1 The Sub-Contractor shall immediately upon the award of the Sub-
Contract prepare and submit to the S.O. for approval all plant and
equipment layout drawings showing full details within four weeks.
Detailed calculations shall be submitted where applicable. All
equipment and materials proposed shall be submitted for approval.
12.2 Shop drawings shall cover complete details for the following but not
limited to:
g) Foundations.
TS/1/20 2602542S/EL
12.3 These layout drawings shall be based generally on the S.O.'s
drawings, modified as required to suit the specified materials and
equipment to be provided, to fit in with the latest available information
on building construction details and the requirements of other services
and equipment and also to incorporate any improvements proposed by
the Sub-Contractor.
12.4 The drawings shall be drawn in the same scale as the S.O.'s drawings.
Details shall be drawn in larger scales. Where applicable, symbols the
same as those in the S.O.'s drawings shall be used and all other
symbols shall conform to the acceptable local drafting practice.
12.6 Five (5) copies of each drawing including the softcopies in CD shall be
submitted for approval not later than four weeks after award of this
Sub-Contract. Drawings with inadequate details and not conforming to
the requirements as stated above will not be considered.
12.7 Shop drawings shall be minimum of A1 size and it shall have the same
project number as the contract drawings.
12.8 Shop drawings shall be submitted to the S.O. for approval. The Sub-
Contractor shall allow a period of two (02) weeks for the S.O. to check
and approve the drawings.
12.9 Upon approval of the drawings, the Sub-Contractor shall deliver six (6)
copies of each approved drawing to the S.O. for the purpose of Sub-
Contract administration. Softcopy (In CD format) of the approved
drawings and subsequent updates arising from the variations ordered
shall be submitted to the S.O during the course of the Sub-Contract
period.
12.11 The drawings shall be submitted in ample time for review and approval
by the S.O. and no work shall be carried out until such drawings are
approved.
TS/1/21 2602542S/EL
12.14 During the installation, the Sub-Contractor shall keep exact "As-Built"
drawings of installed position of all system, supporting system and
cable route, etc. in particular the exact position of any concealed or
buried works.
13.2 Eight weeks before the Substantial Completion of the works, the Sub-
Contractor shall submit to the satisfaction of the S.O. five (5) sets of
paper prints of all "As-Installed / As-Built" drawings for vertification and
comments. Upon vertification and approval obtained, the Sub-
Contractor shall submit to the S.O. five (5) sets of comprehensive
operation and Maintenance Manuals and Data Sheets published by the
material/equipment manufacturers, bound into sets together with the
same number of bound sets of all the "As-Installed / As- built" paper
print drawings and five (5) sets of all the "As-Installed/ As-Built"
drawings in softcopy (using AUTOCAD latest version, Building
information modeling and portable document format) in CD-Rom disks,
warranty card, test reports.
13.3 These instruction manuals shall be typed in good quality paper and
neatly bound into a manual having rigid covers. A draft shall be
approved before final submission.
13.4 All the operation and maintenance manuals and As-Built drawings shall
be bound with hard covers.
13.5 All “As-Installed / As-Built " electrical single line drawings, control
diagram, calculations and 5 sets of original letter of supervision shall
be endorsed and signed by the Sub-Contractor's Professional
Engineer/Licensed Electrical Worker who is registered under the
correct category.
a) Description of System
TS/1/22 2602542S/EL
b) Summary of Equipment List
d) Operational Procedure
e) Manufacturer's Handbook
f) Installation Instruction
TS/1/23 2602542S/EL
h) Equipment Operation Instruction
This section shall include the complete drawing list for the “As-
Installed” drawings to be submitted.
n) Hang-up Instruction
TS/1/24 2602542S/EL
o) Equipment Suppliers
14.1 Suitable metal expansion devices shall be used where plugs are
necessary for securing equipment, pipes, conduits and other fittings.
Wooden plugs will not be allowed. Hole shall be drilled by using
electrical/pneumatic rotary drills wherever possible. Electrical and/or
pneumatic percussion drills and tools are not permitted.
14.2 Any fixing device on the roof struts shall not be acceptable unless
certified by the structural Professional Engineer engaged by the Sub-
Contractor and approved by the S.O..
15. Metrification
All gauges and indicators shall be provided with scales marked in SI units as
well as in relevant Imperial units.
16. Tropicalised
17. Samples
TS/1/25 2602542S/EL
17.2 In addition, the Sub-Contractor shall also submit any other samples as
may be required by the S.O..
18.1 All pipes, tray, trunking, cable ladder under this Sub-Contract shall be
sufficiently supported with hangers, supports beams clamps, slips,
inserts and mounting devices suitable for the works. Provision for
expansion shall be allowed when locating the services hangars. All
supports including brackets, bolts and nuts, wall plugs for all the M&E
services shall be designed and endorsed by a Professional Engineer of
the appropriate category. All conduits shall be concealed in wall, slab,
partition and column.
18.2 In general, hangers shall be of individual type with provision for vertical
adjustment.
18.4If this is not practicable due to site condition, the hangers shall be secured
to the structure by means of anchor bolts or power driven bolts at
locations where the pre-stressed tension are not affected.
18.7Opening, Holes, Gaps between the pipe sleeve and the pipe shall be filled
up with high density fiberglass and caulked with fire-rated compound
(min 2 hours) and finish flush to the face of the pipe sleeve.
19. Mock-Ups
TS/1/26 2602542S/EL
19.3 Apart from the above provision of mock-up areas, the Sub-Contractor
shall where required submit the samples where specified to the S.O.
for review and approval before commencement of fabrication,
construction and installation work.
19.5 Any approval granted by the S.O shall not relieve the Sub-Contractor of
his responsibility in ensuring that all works executed conform to the
Sub-Contract terms and conditions. The Sub-Contractor shall bear all
cost arising out of the errors/omissions in samples and mock-ups.
19.6 The Sub-Contractor shall remove at his own cost all mock-ups and
samples when no longer required as directed by the S.O.
20.1 Complete identification and labeling shall be provided for the various
sections of the work.
20.3 All equipment, valves, etc. shall be clearly and legibly labeled using
engraved aluminum plates of minimum dimensions of 75 x 50 x 2 mm
thick.
20.5 The following colour scheme for the trunking/tray/ conduits shall be
adopted:
TS/1/27 2602542S/EL
21. Provision of Works by Other Trades
21.2 The Sub-Contractor shall liaise closely with all the other trades for such
provisions and communicate all the requirements well in advance and
conform to the construction programme.
22.1 The Sub-Contractor shall check and ensure that all equipment provided
are suitable for the space allowed. The Sub-Contractor shall, if
necessary, locate this equipment before the erection of the walls and
doors. Any abortive work arising from failing to comply with the above
shall be paid for by the Sub-Contractor.
22.2 The Sub-Contractor shall be responsible for the proper and accurate
setting out of his work. He shall furnish all necessary information on the
installation to the S.O. and the Contractor for work co-ordination
purposes. The Sub-Contractor shall also obtain information on routes
of other services from the Contractor before commencing any works to
any floor of the building. He shall co-operate with the Contractor and all
other contractors on the job and his work shall be suitably pre-planned
to ensure proper co-ordination with other Contractors.
22.3 The Sub-Contractor shall inform and check with the Contractor on all
building works (such as holes, openings, grooves required on floors,
walls, etc) that are required to be done as early as possible in order
that holes, openings etc, may be formed as the building work
proceeds. Should the Sub-Contractor neglect to give the Contractor
reasonable notice and full particulars of any building works required to
be done, and thereby cause delay or additional expense to be incurred
by the Contractor, the Sub-contractor shall be required to indemnify the
Contractor against all charges or additional expense incurred in respect
thereof.
TS/1/28 2602542S/EL
22.5 The Sub-Contractor shall allow for the co-ordination and interfacing of
his work in line with the works of other contractors. Such coordination
and interfacing shall include for permitting other contractors to
complete his work before proceeding to complete the balance of works
under this Sub-Contract Works. In the event of failure by the Sub-
Contractor to allow for such co-ordination and interphasing, no claim
whatsoever would be entertained by the Employer for taking out and
re-installing works to accommodate the installation of equipment and
works by other contractors. The Sub-Contractor shall obtain the
programmes and work schedules of such other contractors and include
them into his programme chart.
22.8 The runs of cable trays, ladders, and trunkings as shown in the
drawings shall be used as a guide only. Prior to the installation,
coordinated layout drawings of all M&E services shall be produced so
that no M&E installation will clash. The coordinated layout drawings
shall be submitted to the S.O. for approval prior installation. All
necessary dimensions of cable trays, ladders, trunkings and conduits
shall be clearly indicated in the proposed M&E coordinated drawings.
All cable trays, ladders, conduits and trunkings shall not run along the
way of air-con diffuser.
22.9 Any cable trays, ladders, trunkings and conduits which are found un-
coordinated and not easily accessible after all other services are
installed, shall be relocated at the expense of the Sub-Contractor.
23. Testing
23.1 The Sub-Contractor shall allow in his Sub-Contract Sum for the cost of
all acceptance tests required as hereinafter specified or as required by
the Authority having jurisdiction over the installation.
23.2 All test results on the electrical system shall be properly bound and
endorsed by EMA Registered Testing Engineer and LEW respectively
engaged by the Sub-Contractor. Four (4) sets of test results shall be
submitted to the S.O.. The cost shall be deemed to be included in this
Sub-Contract.
23.3 All water and electricity used during the testing and commissioning of
the systems in this Sub-Contract shall be borne by the Contractor
including the supply, installation and dismantling of necessary meters
and associated works.
TS/1/29 2602542S/EL
23.5 The Sub-Contractor shall give the S.O. seven (7) days notice of his
readiness to carry out acceptance test and shall submit for his
approval a complete and detailed schedule of his tests to be carried
out and the method statement.
23.8 No acceptance test shall be carried out except in the presence of the
S.O. or the representative appointed for the purpose.
23.10 The testing period shall form part of the Sub-Contract period and no
extension of the time will be granted by reasons of any extension of the
testing period to permit rectification, modification, adjustment or
retesting of the installation except where testing has been delayed or
retesting has been necessitated by circumstances beyond the control
of the Sub-Contractor.
23.11 The Sub-Contractor shall make all arrangements and supply all labour,
equipment, instruments and tools for necessary tests to be carried out
as required by the BCA, the FSSD and other relevant Authority, in
addition to all those tests as specifically called for in the Specifications.
The Sub- Contractor’s Professional Engineer shall be present during
the BCA, TOP and FSSD/CSC inspection. The cost of all these above
and other tests shall be included in the Sub-Contract.
23.12 The Sub-Contractor shall also be required to conduct all tests as and
when requested by the Authority during the DLP, Maintenance and
Servicing Period.
TS/1/30 2602542S/EL
25 Quality Assurance
25.4 Four copies of the project quality manual and project operating
procedures shall be submitted to the S.O.. A further copy shall be
retained on the site.
25.5 Any comment, advice or acceptance of the project quality plan by the
S.O. shall not, in any way, alter or diminish the Sub-Contractor's
obligation under this Sub-Contract for the quality of the Works.
25.6 The Sub-Contractor shall adequately price for the above provision in
the preliminaries.
TS/1/31 2602542S/EL
26. Training
26.2 The period of training shall be minimum four (4) weeks and with the
plant in continuous normal operation. Suitable and competent
instructor representing the Sub-Contractor/Manufacturer shall be
required full time on site during the said period.
27.1 The Sub-Contractor shall be responsible for all costs involved in setting
and adjustment of controls, checking and tabulating of building
conditions, and supplying, during the period stipulated, all test
equipment and instruments deemed necessary by the S.O.. The Sub-
Contractor shall also carry out the maintenance works as refer in the
other sections “Maintenance During Defects Liability Period” and
“Maintenance Standard and Schedule”.
27.3 The Sub-Contractor shall correct any defects, faults and / or omissions
and also replace and/or repair all defective parts or items free of
charge if such repairs or replacement has been necessitated by reason
of defects in the equipment supplied, or as a result of fair wear and
tear; repairs or replacement necessitated by reason of misuse of the
equipment by the users alone being excepted.
TS/1/32 2602542S/EL
27.4 Replacement parts shall be delivered or repairs shall be made promptly
upon receipt of notice of failure despite normal and proper use and
maintenance. All costs of replacement and repair shall be borne by the
Sub-Contractor. For equipment rectified or replaced during this
guarantee period, the Sub-Contractor shall extend his liability in relation
to this equipment for a further period of fifteen (15) months from the
date of replacement or repair.
27.6 A log book shall be provided by the Sub-Contractor to record the date,
time and details of each maintenance service. A full detail of the
service and maintenance shall be furnished.
27.7 Before the last month of the Defects Liability Period, a full report with
the test and check list of the complete installation detailing the
condition of each of the equipment shall be submitted to the S.O. All
labour, materials, tools and parts necessary to rectify the defects shall
be supplied at no extra cost.
27.9 The Sub-Contractor shall be responsible for all costs involved in setting
and adjustment of controls, checking and tabulating of the equipment
and supplying, during the period stipulated, all test equipment and
instruments deemed necessary by the S.O.
28.1 Upon satisfactory completion of the inspection and testing, the Sub-
Contractor shall conduct joint inspection cum training briefing of the
M&E systems with Employer and his representatives.
TS/1/33 2602542S/EL
28.5 Maintenance schedule, relevant keys to the system, list of sub-
contractors/equipment agents on call breakdown/maintenance service
should be submitted within one week after the successful handover
inspection.
32. Others
d) All service rooms and risers should have permanent signage for
identification of room locations; signage should comply with the
UCI’s guideline.
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j) There should be no wet rooms, such as AHU room, washroom,
above HV Sub-station, Transformer room, LV Switchroom, Gen Set
room and other Service rooms.
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32.2 LV Main Switchboard, Sub-board, Emergency Switch board
d) Minimum 600mm all round clearance for the Main Switch Board.
j) Main Incoming Breaker and breaker (MCCB) of 800A rating and above
shall be of ACB with motorized spring charged type.
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o) Separate busbar trunking riser/rising main serving AHU loads and the
power supply to this riser should be from transformer purely for Air-
con’s load.
s) ESB should not have main earth fault protection at the incoming main
breaker but should have earth fault/leakage protections to all sub-
circuits.
z) Main Switch Board and Emergency Switch Board should have 30%
spare outgoing circuits’ capacities of 200A, 400A etc.
aa) MDBs, Sub-boards, DBs should have 20% spare circuit capacities.
cc) MCB should be of type B for lighting and type C for power points.
dd) All DBs must display single line diagram of the final circuits in a plastic
folder with an insert-able top pasted and, if the DBs are housed in
riser, a warning and danger sign should be mounted on the riser door.
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ee) Installation of DBs shall allow for maintenance access to carry out
repair work easily and must be easily accessible after office hour
period.
a) Main earth fault protection shall be provided in the Gen Set’s Control
Panel to protect in a zone from the generator to the cub-circuit
protection circuits in the Emergency Switch Board.
i) for sizing of the Plante battery cells with the information on Get
Set engine’s breakaway and cranking current and the voltages
of the battery during periods of locked rotor currents and
cranking current,
ii) for the sizing of charger with information on the rating of the
charger (in Amp) and the nos of charging hour it will take to
recover full charged state upon depleting its power in a fully
discharged state,
f) Install with fire rated (FR) cables on tray/trunking for all power cables
h) Design of exhaust pipe’s discharged end shall face away from the
nearest building, especially AHU rooms, etc to prevent it from
absorbing to the air conditioning services.
i) Lighting of at least 300 lux or higher should be designed for the Gen
Set Room.
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j) Fuel storage tank of sufficient capacity (at least 1000 litres) and
underground fuel tank (5000 litres) complete with fuel pumping system
and fuel level gauge. The tank should be mounted high and housed in
a contained space for fire safety protection.
32.4 Lighting
a) All lamp holders used in luminaires shall be of fire retardant type and of
IP65 as specified.
c) Different groups of centralized timer for all staircase and the corridor
lighting.
g) Exit light shall be of LED type with batteries sized to give minimum
lumens output 180 or above.
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e) Pilot wire protection to all feeder circuits.
32.7 Transformer
d) Transformer protection relays; OCR c/w high set and EF relay of high
impedance voltage differential operation with wide voltage range
setting in 5V steps.
a) All services underneath the road must be laid with uPVC pipes and
encased in class ‘C’ concrete with a thickness of 150mm all round.
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33. Instruction Manual for Essential Facility Provision in Building
The manual shall include the emergency respond action to be taken in which
when the building is in fire or other critical condition. The documentation shall
be a controlled copy with all the amended revision recorded.
The Sub-contractor shall coordinate and compile with the builder and other
M&E specialist Sub-contractor for the instruction manual
a) Project Title, all the consultant firm, Qualified Person, Contractors, etc.
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The system shall include but not limited to the followings:
l) Kitchen Exhaust - Fan and air cleaner location and equipment detail,
Hood detail, Gas suppression system
m) One way EVC - The setup, type of messages, emergency respond and
recommended procedure during emergency
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n) Fire Command Centre and Fire fighting facility location - Type of
system, emergency respond and the recommended procedure on
evacuation
p) Others – System that affect the building fire safety and its
recommended procedure on evacuation.
Sub-contractor shall liaise with the main-contractor for the final compiling and
combine of the instruction manual into a copy. 5 set of softcopy (including editable
copy) and hardcopy shall be submitted during the handing over of building or after
the training.
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SECTION 5 - LOW VOLTAGE MAIN AND SUB-SWITCHBOARD
1. General Requirements
1.1 The low voltage switchboard shall be suitable for use on a 400/230 Volt phase
4 wire 50 Hz supply system.
1.2 The switchboard shall be of the self-contained, total insulated, floor mounting,
extensible modular construction, metal clad, flush-fronted, front and rear
access cubicle type, built up from completely enclosed units housing all the
circuit breakers, meters, selector switches, indicating lamps and protection
relays, current transformers, protection transformers, contactors, busbars,
fuses, anti-condensation heaters complete with indicating lamps and switches
and etc. all as indicated in the drawings. Dry contacts on breaker status such
as ON/OFF and TRIP/FAULT for BAS/IBMS/Lighting management systems
monitoring shall be provided with linking to digital power meter.
1.3 The Sub-Contractor shall state the rating and size of all necessary equipment
having due regards to the arrangement and loading of the particular equipment
and the Sub-Contract price shall be deemed to include the cost for suitably
rated equipment, and for the completion of the switchboards in every respect
ready for continuous operations whether such requirement are directly
mentioned in the Specifications or not. No extra cost will be considered for
additional equipment necessary to complete the switchboards.
1.5 The manufacturer shall guarantee all L.V. switchboards are constructed in
accordance with the type-tested requirements of IEC 61439 FORM 3B.
1.6 The manufacturer of the switchboards shall ensure that his products are so
designed and tested that they are satisfactory for the purpose.
1.7 All air circuit breakers (ACB), moulded case circuit breakers (MCCB) and
equipment shall be housed in a separated, totally insulated module.
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2. Drawings
2.2 On completion of the installation, the Sub-Contractor shall provide and mount
on frames single line diagrams for every switchroom, load centre and electrical
closet showing full details of connected circuits, current transformers rating,
bus-bar, size, time setting or protective devices, sizes and types of cable
installed etc. suitably framed in glass panels. The diagrams shall be
approximately 1000 mm x 750 mm for L.V. switchroom.
3. Standards
3.1 The equipment and materials used and the method of construction as
applicable shall conform to Singapore Electricity Act and the following British
Standard (BS) or International Electrotechnical Commission (IEC). These
standards shall be the minimum requirement of the equipment.
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n) Control Switches - BS 4794 / IEC60947-3 /
IEC60947 -5
q) Electrical accessories,
circuit breakers for overcurrent - BS EN 60898 -2
protection and circuit breaker for
A.C and D.C operation
4. Authority Requirements
4.1 The Sub-Contractor shall include all the other necessary items of equipment
that is not shown in the drawings and mentioned in this specification but which
is necessary to comply with Authorities requirements.
5.1 ACB and MCCB shall refer to the relevant sections of the Specifications.
5.2 Extended rotary lever handles shall be provided for all MCCB in the
switchboards.
5.3 All MCCBs feeding to feeder or plug in busways shall be current limiting type
unless otherwise stated or directed by the S.O.
5.5 All moulded case circuit breakers (MCCB) shall have tripping characteristic
type "3" curve.
5.6 All main incoming breakers shall be installed with lightning transient surge
protector to provide full protection against transient overvoltages for all
possible transient mode :
a) Phase to neutral
b) Phase to earth
c) Neutral to earth
The transient overvoltage shall reduce to less than 700 V for 230 V supply.
5.7 The device shall conform to BS 2914:1972, BS 6651: 1999 and UL 1449.
TS/5/3 2602542S/EL
6. Frame Construction
6.1 The sections and subsections of the switchboard cubicle shall be modular in
design in accordance to BS 5486: 1989 and shall stand rigidly on top of the
floor opening. The cubicle shall be installed on a framework of channel steel
50mm x 50mm x 2.5mm with flushed cover and panels made of 2mm thick
mild steel plate flanged for added strength and shall be constructed without
any sag, deformation or warping and be able to withstand the load likely to be
experienced during normal operation, maintenance or under a fault condition
of not less than the specified kA for 3 seconds. All steel sheets and channel
shall preferably be zinc alloy coated.
6.2 Structural members and bracing where necessary shall be welded or bolted to
the frame.
6.3 Each cubicle shall be standard size, uniform in height, width and depth.
6.4 Each module of section and subsection of the switchboard cubicle shall be
type tested to withstand a fault level of specified kA for 3 seconds. The
cubicle shall have pressure relieving roof and rear panels.
6.5 Full access shall be provided to the control equipment inside the cubicles by
means of suitable door, secured in closed position by means of recessed key
operated catches, which shall be mechanically interlocked with the controlling
switch, to prevent the door from being opened with the switch in the 'ON'
position. The doors shall be fitted with strengthening strips to give the
necessary rigidity. Rear panel door for every module shall be full height,
hinged and fitted with recessed key operated catches.
6.6 The cubicles shall be constructed with degree of protection IP 4X and shall
also meet the special requirement for use in tropical climates.
6.7 All the doors shall be fitted with neoprene gasket cemented to the frame. All
edges for the openings at the front panel shall be fitted with gasket.
6.8 The interior of each cubicle shall be dust, insect and vermin proof and wire
nets shall be permanently welded to the panels.
7.1 The switchboard shall be of the front and rear access type.
7.2 All equipment shall be mounted on rigid base plates made of not less than 14
B.G. (2 mm thick) steel sheet with folded edges and welded stiffeners
wherever necessary. Whenever insulating panels are required to mount
special equipment they shall be of high quality rigid, non-hygroscopic
fiberboard. All edges must be cut straight and squared and shall be
chamfered on the front edge with 3.2 mm chamfer. Any defective or damaged
panel shall be rejected and the Sub-Contractor shall replace it at his own
expense.
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8. Lighting Contactor Cubicles
9.1 All painted parts of the steel work are to be phosphated and finished with a
rust proof stove-dried polyester or epoxy-resin electrostatically power coating.
Non painted steel parts are to be electrostatically zinc alloy coated.
9.2 All metal parts exposed by cutting and any part of the painted surfaces that
has been scratched or marked shall be prepared and finished to match the
original paint finish.
10. Insulation
10.1 The whole switchboard shall be of a total insulation type as IEC 61439 Form
3B requirements.
10.2 The clearances and insulation shall be such as to withstand the standard high
voltage test on the switchgear.
10.3 All insulation used shall be of the best quality and sufficiently strong to
withstand all stresses that may be imposed on it in the ordinary erection and
operation of the plant.
10.5 Arrangements must be made to ensure that metal parts attached to bushings
are maintained at fixed potential under all conditions of operation.
10.6 All live parts shall be completely covered with insulation according to clause
SS 293 Form 3B requirements.
11.1 The main circuit breakers for the incoming supply and the bus-tie breaker shall
be so interlocked, electrically and mechanically, that only two of the three
breakers can be closed at any one time. The mechanical interlock shall be
achieved by the use of "Castell" keys. The system shall be so arranged that
the withdrawal of one circuit breaker in no way affects the operation of the
other two.
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12. Safety Measure
12.2 Where insulation is cemented or jointed to metal parts such jointing shall be of
such a nature that no dangerous stresses are set up in the insulation by the
unequal expansion or contraction of the insulation and the metal through a
range of temperature from 25oC to 90oC.
12.3 Phase distinguishing colours shall be BLUE, BROWN and BLACK and the
phase rotation shall be strictly maintained throughout the complete L.V.
installation.
Busbars shall comprise four (4) air-insulated, hard drawn high conductivity tinned
copper of adequate rectangular cross sections as determined in accordance to CP5,
to carry continuously the currents required or as specified in the drawings. Current
rating of copper busbar shall refer to the table A below. If laminated busbars are used,
appropriate de-rating factor according to IEC standard for the current capacity must be
applied. The busbar shall be rigidly supported by means of heavy duty busbar holders
of fiberglass reinforced polyester which are securely bolted to the framework so as to
enable the busbars to withstand the mechanical and thermal stresses to which they
would be subjected under maximum fault conditions.
Current rating of copper busbar shall refer to the table A below:-
TS/5/6 2602542S/EL
Width X Thickness Single busbar Double busbars
(mm) (Amp) (Amp)
20 x 5 153 306
30 x 5 230 460
40 x 5 308 616
50 x 5 385 770
20 x 10 308 616
30 x 10 463 926
40 x 10 618 1236
50 x 10 773 1510
60 x 10 928 1720
80 x 10 1238 2110
100 x 10 1490 2480
120 x 10 1740 2866
160 x 10 2200 3590
200 x 10 2690 4310
13.1 If laminated busbars are used, appropriate de-rating factor according to IEC
standard for the current capacity must be applied. In any case, current density
shall not more than 1.55 ampere per sq. mm. The busbar shall be rigidly
supported by means of heavy duty busbar holders of fiberglass reinforced
polyester which are securely bolted to the framework so as to enable the
busbars to withstand the mechanical and thermal stresses to which they would
be subjected under maximum fault conditions.
13.2 Busbar shall be tinned throughout and shall be painted to indicate phases with
two (2) coat of non- glossy nitrocellulose lacquers for the entire length. The
ends of the busbar shall be drilled and be ready for future extension. The main
busbars and earthing shall be to the full length of the switchboard. Access to
the busbars shall be through fixed doors and covers; suitable warning labels
shall be fixed to the front of the busbar covers.
13.3 The main horizontal circuit busbars must be located on the top most section of
the switchboard, whereas the main earthing busbar must be located at the
bottom of the switchboard.
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13.4 The busbar shall be provided with facilities for connection to incoming and
outgoing switchgear. All joints in the busbar shall be securely bolted or
clamped, with contact surface suitably prepared to prevent oxidation in service
and shall not cause any deformation or distortion of the busbar or connection
rod.
13.5 Joints in copper busbar shall have tinned surfaces. Approved washer,
screwed and locknut shall be used. Screw, locknut shall be of cadmium
plated high tensile steel with ISO metric thread in accordance to BS 3643.
13.6 All jumpers from MCCB or fuse switches above 100 ampereframe (AF) to
main busbars shall be tinned copper busbars.
13.7 For cable to busbar termination, heat resistant cables with cable lug shall be
used.
13.8 The cross sectional areas of the jumper busbars shall be sized according to
the Ampere Frame of the MCCB or fuse switches.
13.10 All busbars shall be constructed in such manner as to allow for future
extension without dismantling and modifying of the busbars and busbar
mounting.
13.11 All busbars shall be constructed in such manner as to allow for thermal
expansion.
13.13 All clamps, screws, bolts, washers, and similar securing materials used for the
construction of the switchboard shall be made of gunmetal, brass, bronze or
approved copper alloy. Spring washers shall be made of high grade of
stainless steel or other approved material. Screws and bolts shall be tightened
by torque wrench to the following standards:-
a) M6 - 8 Nm
b) M8 - 20 Nm
c) M10 - 40 Nm
d) M12 - 70 Nm
e) M14 - 110 Nm
f) M16 - 170 Nm
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14. Clearance For Air-Insulated Busbars
14.1 The minimum busbar clearances between phases and between phase to earth
in air shall not be less than 26 mm and 19 mm respectively. If the above
mentioned minimum clearance cannot be met, busbars shall be insulated by
approved colour coded heat shrinkable tubings.
15. Earthing
15.1 All metal parts of the switchboard and associated equipment shall be bonded
and connected to an appropriate size of hard drawn high conductivity copper
main earthing bar running at the bottom and throughout the entire length of the
switchboard.
15.2 The minimum cross sectional area of switchboard main earth bar shall be as
follows:-
15.3 Minimum two nos. of earthing cables /conductors of the same cross sectional
area of the switchboard main earthing bar shall be provided for the connection
of the switchboard main earthing bar to the low voltage system main earthing
bar. These cables /conductors shall be connected to the both ends of the
switchboard main earthing bar.
15.4 All earthing conductors shall be permanently connected to the main earthing
bar.
15.5 All earthing provisions shall be made strictly in accordance with the
requirements of Singapore Standards and it shall be the Sub-Contractor's
responsibility to comply fully with all such requirements.
15.6 All hinged doors shall be connected to the cubicle body by appropriate size of
earth braids.
16.1 Neutral links of incoming breakers shall be easily accessible and removable.
16.2 Neutral links of all outgoing moulded case circuit breakers shall be removed
and accessible from the front.
17. Ventilation
All switchboard shall be properly naturally ventilated. All vents shall be covered with a
fine mesh net welded on the inside.
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18. Cable Entries
18.1 The switchboards shall house all necessary cable boxes, glands, etc. mounted
vertically or horizontally and arranged for front and rear access and
connections.
18.2 Except for busducts and unless otherwise stated, all incoming cables shall be
at bottom entries and outgoing cables shall be of top entries.
18.3 Cable boxes for termination of incoming cables shall be mounted at the base.
It shall be of the split type manufactured from good quality cast iron, free from
blowholes complete with filling orifice, drain plugs, expansion dome, brass-
core shaped wiping gland of appropriate size, armour clamp. Such design as
is suitable for attachment to the equipment served and such as to permit cable
conductors to be formed into equipment terminals without undue bending.
18.4 Connections from switchboards gears to the busbar trunkings shall be top
entries and switchboard stubs shall be included in the switchboard design.
18.6 All cable terminations within the cubicle shall be in a satisfactory manner in a
purpose made terminal and shall be neatly fastened to the purpose made
metal channels. For all underground armoured cables, arrangement shall be
made to have the sheath bonded and earthed through a special earthing
system.
19.1 All incoming and outgoing and control circuits shall be wired to an approved
centralized terminal strip, and the equipment at the inside of the cubicle shall
be run through wiring channels and wiring outside the channels shall be run
neatly and taped to approval. All wires shall be terminated with approved
cable lugs, and separate cable lugs shall be used for each individual wire.
19.2 All wires shall be colour coded and shall have numbered ferrules at both ends.
The ferrules shall be of white insulating material having a glossy finished with
the characters indelibly marked in black. Additional red ferrules marked "Trip"
shall be fitted to the wires interconnecting the relay trip and the shunt release
coils.
19.3 All fuses and links shall be of the bakelite HRC type category 415/AC 13 class
Q to BS 88:2007.
19.4 All wiring shall be arranged in a regular manner with bends set at 90o and
securely held in position with suitable clips and where convenient shall be
installed in the uprights and/or secured, insulating bushes being used where
necessary. They shall be formed in a neat and systematic manner.
19.5 Meter wiring of the switchboard shall be carried out in PVC insulated name-
proof switchboard cables of size not less than 1.5 sq. mm and enclosed in
flexible plastic conduit. All meter wiring shall be of similar colours to those of
the respective busbars etc. to which connections are made.
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19.6 All terminals shall be fitted with brass washers and securely fixed with lock
nuts to an approved type of terminal block placed in an easily accessible
position for testing at site.
19.8 All terminals shall be completely insulated and potential circuits shall be
suitably fused.
19.9 Approved means shall be provided on the relay panels for the testing of
protective relays and associated circuits.
20.1 Corners and bases shall be coloured according to the following code:
Colour Function
White 5A fuse
Blue 15A fuse
Yellow 20A fuse
Red link
20.2 Descriptive labels shall be fitted, near all fuses and links.
20.3 The terminal strips shall be numbered and scheduled to identify the particular
circuits without difficulty. The same numbers and reference letters identifying
circuits and/or components of the equipment shall be shown on the wiring
diagram that is to be supplied by the Sub-Contractor.
20.4 The interior of each piece of equipment shall be clearly marked to show the
phases and to this end either coloured plastic discs screwed to fixed
components or identification by means of colour plastic sleeve shall be
employed. Plastic tape will not be permitted.
22. Labels
22.1 All equipment shall be clearly labelled in accordance with regulations, and to
indicate its functions, designation, ampere, etc. by means of engraved
traffolyte ivorine labels (Black in white lettering for normal supply, Red in white
lettering for emergency supply).
22.2 Each circuit breaker, switch, switch-fuse, fuse, selector switch, indicating light,
push button, instrument, etc. shall be labelled indicating its rating, function,
designation. In addition warnings signs marked "400 volts Danger"
manufactured to standard design and colour shall be suitably nominated and
fixed on the back of each cubicles on the insulation plates and on the front of
each switchboard and on the door of each switchroom. The markings shall be
according to BS 171 Clause 79.
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23. Current Transformer (CT)
23.1 Current transformers necessary for the operation of instruments and meters
shall be of "straight through" type, with not less than 15VA burden and
accuracy of class 0.5 for Digital power meter/Energy meter/KWH meter, Class
1 for ammeter and class 5P20 for protection to BS 3938:1973.
23.2 Current transformers shall be adequately rated in V.A. to carry the summation
of all V.A. burdens of connected loads, and shall be capable of carrying
currents of the corresponding circuit breakers and fuses. They shall be
capable of operation, without damage, with open circuited secondary and full
load current flowing in the primary. They shall comply with the latest EMA’s
requirements.
23.4 Current transformers shall comply with B.S. 3938:1982 or IEC 60185. They
shall be manufactured from high impact flame retardant moulded cases
suitable for mounting on 105o C busbars and to IP40.
24.1 Instruments and meters for external panel mounting shall be flush mounting,
square or rectangular type with appropriate cover plates finished black and
shall conform to the requirements shown on the drawings.
24.2 Reading scales in kilowatt hour meters shall be preferably in multiple of ten
(10).
24.3 All instruments shall be to BS 89 1st grade, moving iron spring controlled with
100 mm x 100 mm dials (90o scale) with external zero adjustment, integrating
meters shall be to BS 37 Part 1 and 2: 1952 and part 4: 1954 with cyclometer
registers and shall be calibrated for use with their respective current
transformers.
24.4 Voltmeters shall incorporate selector switches to enable phase to phase and
phase to neutral voltage to be read. Ammeter shall have selector switches to
read all the line current. Selector switches shall be of approved rotary type.
Generally ammeters shall be 20% overscaled however, ammeters associated
with motor circuits shall be 500% overscaled.
24.5 Ampere meters shall have maximum demand pointers (5 minutes type).
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24.7 Instruments, meters and relays located on the front of the switchboard shall be
segregated from the interior of the cubicle and so positioned that as far as
possible, each instrument meter and relay is flush with the hinged dust proof
access doors and is adjacent to the unit with which it is associated. Other
relays more suitable for mounting inside the cubicle such as those required for
back indication and tripping etc. shall be grouped conveniently in dust proof
cases with removable covers to provide easy access for cleaning and
adjustment without dismantling.
24.8 Meter panels shall be hinged to provide ready access to connections and
small wiring shall be enclosed in flexible plastic conduit.
24.10 The back of these instruments, meters and relays for external panel mounting
shall be encased in a removable high heat resistant, high insulation, dust proof
cover to prevent any accidental contact with any of the line terminals or
connections. These removable covers shall be designed in such that it
provides easy access for cleaning and adjustment/maintenance with proper
labelling/identification 'LIVE TERMINAL' on the cover
25.1 The over current relays shall be IDMTL (electromechanical) type with
adjustable current setting between 50% to 200% of rated values and
adjustable time lag settings of 0 to 1.3 seconds at 10 times current setting;
instantaneous high set elements adjustable between 1 to 10 times shall be
provided for each main incoming circuit breaker. They shall be of 3/10
characteristic.
25.2 The earth fault relays shall be IDMTL (electromechanical) type with adjustable
current setting between 1% to 10% of rated values and adjustable time lag
settings of 0 to 1.3 seconds at 10 times current setting; instantaneous high set
elements adjustable between 1 to 10 times shall be provided for each main
incoming circuit breaker. They shall be of 1.3/10 characteristic.
25.3 The relays shall be surface mounted and housed in a totally enclosed dust-
proof switchboard module, tested and sealed by EMA registered testing
engineer (LEW).
25.4 The operating coils and contacts shall be adequately rated to carry the
necessary load. Operation indicator and reset facilities shall be provided.
25.5 The relays shall be heavy pattern, unaffected by external vibration, fully
tropicallised and capable of operation in any position.
25.6 The control voltage for the relays shall be 240 V.a.c. 50 Hz.
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26. Anti-Condensation Heaters
26.1 Each vertical cubicle section of the switchboard shall be fitted with a 25 watts
approved strip heating devices suitable for operation at 230 volt A.C. single
phase of sufficient capacity to raise the internal ambient temperature by 5oC if
requested by S.O.
26.2 Protection device shall be incorporated so that the maximum permitted rise in
temperature is not exceeded if the heaters are energized with the apparatus in
operation.
27.1 Indicating lamps shall be the type with built-in transformers and made of brass
with chromium plated bezel and locking ring. The lamps shall be easily
removed or replaced from the front of the panel without using extractors and
shall be adequately ventilated.
Moulded case circuit breakers, contactors, isolators and other items where applicable
and necessary shall be provided to comply with the relevant clauses specified
elsewhere in the Specifications.
Auto Transfer Switch (ATS) shall be provided to comply with the relevant clauses
specified elsewhere in the Specifications.
30.1 The Sub-Contractor shall provide and install the following notices and
equipment in the consumer switchrooms/load centres.
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e) A wall mounted key press housing all keys in the switchroom/load
centre with a B4 size hard cover log book for record purposes.
f) A wall mounted or floor standing tool cabinet to house all the tools
within the switchrooms.
After the equipment has been erected on site, and before final connection to
supply, the Sub-Contractor shall at his own expense:
c) Copies of test sheets /reports, showing the results of all test carried
out in accordance with this section of the specification, shall be
submitted in Triplicate, to the S.O..
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31.2 Routine Tests
The Sub-Contractor shall submit certified test sheets /reports showing details
of all routine test applied, during manufacture, to the switchboards and the
individual components thereof. Without in any way affecting the generality of
this Clause such test shall include the following clauses relating to switchgear:
c) The record taken on the type test shall be taken as datum if applicable.
g) dielectric test
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c) All parts of the switchboard shall be subjected to type tests to verify
compliance with the requirements laid down in the relevant British
Standard Specification. The type tests shall include the following :
e) The Sub-Contractor shall also require to submit a copy of full type test
certificate (all tests for one switchboard) issued by independent testing
authority that shall be a member of the Association of Short Circuit
Testing Authority (ASTA) during the submission of the Tender Offer
stage. The type test certificate shall be accompanied by a detail and
complete type test report that shall including among others' information
on arrangement and details of switchboard construction, calibration
oscillograms of short circuit test, temperature rise measurements to
the S.O.
DANGER
DO NOT TURN ON
WORK IN PROGRESS
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SECTION 6 - LOW VOLTAGE AIR CIRCUIT BREAKERS
1. General
1.1 Low voltage air-circuit breakers shall be of four (4) or three (3) poles metal-
clad, flush mounted, horizontal draw-out isolation type as shown in the
drawing. They shall comply fully with IEC 60947-1 and IEC 60947-2 with a
rupturing capacity (Icw) of not less than the interrupting capacity of the
associated switchboard at 400 V, 50 Hz for 3 seconds.
1.2 The continuous current rating of the air circuit breaker shall be of enclosed
rating.
1.3 Low voltage air-circuit breaker shall incorporate a direct acting tripping
device that shall operate at 200% to 400% of the rated current.
1.4 All 4-pole air-circuit breakers shall have full size neutral.
1.5 The low voltage air-circuit breakers shall be under category 'B' classification
system.
2. Construction
2.1 Each air circuit breaker shall be self-contained with specially designed
rollers, runner rails and interlocks and housed in a separate completely
zoned "Enclosed Ventilated" metal clad switchboard compartment.
2.2 The circuit breaker shall comprise fixed and moving arching contacts of
adequate rating to ensure that no overheating damage or deterioration will
arise when carrying continuously full rated current. The contacts shall be
individually spring loaded and hard silver plated, so arranged that electro-
magnetic forces arising under fault conditions do not tend to reduce contact
pressure.
2.3 The main contacts shall be arranged to give a double break in each pole.
Auxiliary arcing contacts shall be provided with renewable arc resisting alloy
tips arranged to close before and open after the main contacts.
2.4 Each pole of the breaker shall be equipped with individual arch chutes with
specially designed baffles and spitter plates to provide effective and
efficient electro-magnetic arch control at all values of load current. Any arch
caused by the opening of the breaker under maximum fault conditions shall
be completely contained in the chute with no possibility of a "flashover"
between phases or between any phase and neutral or between adjacent
earthed metal. The complete chute assembly shall be easily removed for
routine inspection and maintenance of the chute and contacts.
2.6 Provision shall also be made for padlocking the ACB operating mechanism
when the breaker is at the "OFF" position.
TS/6/1 2602542S/EL
2.7 Auxiliary switches, relay isolating plugs and sockets, and contactors, as are
necessary for the proper operation of the circuit breaker, trip coils
electrically interlock, and "operation status" indication shall be provided. In
addition to those required for the functions covered in this specification,
provision shall be made for extending the number of auxiliary switches on
each circuit breaker to cover possible future alarm or signaling circuit
requirements. Auxiliary switches shall be of robust, double breaker design,
easily accessible for maintenance, having adequate current ratings to carry
the connected loads.
2.8 Earth terminal shall be provided at the rear of the breaker housing. This
shall be connected to a plug and socket contact to provide an earth
connection to the moving breaker portion.
c) plugging until the cubicle door has been closed and locked
3. Operation
3.1 The circuit breaker shall be of 230 volt 50 Hz a.c. motorized spring
charged type with manual release of the spring by means of the "Close"
push button. It shall incorporate an interlock which prevent a close
operation until the spring is fully charged. Tripping shall be carried out by
means of a "trip" button, operation of overcurrent trip and shunt trip release.
The speed of closing and opening of the circuit breaker shall be
independent of the operation. Breaker 'ON' - 'OFF' and 'Charged' -
'Discharged' indications shall be provided. In addition, terminal block shall
be provided for the electrical BAS/Power Monitoring System/SCADA
system to monitor the status of the breakers.
3.2 The shunt trip coils for operating the release mechanisms of the circuit
breakers shall be controlled by push-button and/or circuit closing relays.
The mechanism shall be stable and not capable of being opened by shock
or jam. The design of the trip coil shall be such that the trip plunger shall be
operated immediately there being no delay due to building up of the coil
field to maximum value. The use of fibre in the construction of the trip coils
will not be acceptable; the trip coils shall be wound on high grade bakelite
on mica former.
3.3 The operating mechanism and the carriage or hinged panel shall be so
interlocked that it is not possible to withdraw or replace the circuit breaker
while the breaker is in the closed position, so that it is not possible to close
the breaker while the carriage or hinged panel is in any position between
"fully isolated" and "full home" or vice versa. Provision shall be made so
that it is possible to operate the breaker mechanism, if required for
inspection and testing purposes, when the breaker is fully isolated.
Provision shall also be made to prevent the breaker being accidentally
pulled completely off the guide rails.
TS/6/2 2602542S/EL
SECTION 7 - LOW VOLTAGE AUTOMATIC TRANSFER SWITCHES (ATS)
1. General
1.1 Low voltage automatic transfer switches shall be of four (4) poles, flush
mounted, front access type. They shall comply fully with B.S. or IEC or U.L.
and shall have the same interrupting capacity Icu at 415 volts A.C., 50 Hz as
the interrupting capacity (kA) of the associated switchboard for 3 seconds in
accordance with the above specifications certified by ASTA or KEMA or
recognized testing authority.
1.2 The automatic transfer switches (ATS) shall be of four (4) non-automatic
moulded case circuit breakers (moulded case circuit breakers without trip
units) type for below 800 amperes or air circuit breaker type for 800 amperes
and above.
1.3 They shall be fully rated as suitable for all classes of load (resistive and
inductive loads) without derating and with enclosure.
1.4 Automatic transfer switch shall have withstand, closing and interrupting rating
sufficient for the voltage employed and the available short circuit current at the
point of application.
1.5 All accessories and equipment shall be front accessible for ease of
maintenance or removal.
1.6 All pilot devices/ relays shall be of the industrial standard/ type rated 10
amperes with self cleaning contacts.
1.9 All electrical equipment or apparatus of any one system must be the product of
one manufacturer, or approved equivalent products of a number of
manufacturers which are suitable for use in a unified system.
TS/7/1 2602542S/EL
2. Construction
2.3 Construction of non-automatic moulded case circuit breaker and air circuit
breaker shall refer to the relevant sections (section for moulded case circuit
breaker and air circuit breaker) of this specification.
2.4 All relays and printed circuit boards shall be plugged in type for ease of
maintenance or removal.
2.6 The transfer mechanism shall be electrically operated by a single A.C. gear-
motor with all parts in positive contact at all times. It shall also be capable of
being operated manually and shall have suitable provisions for easy and
readily disengaging the gear-motor when necessary.
TS/7/2 2602542S/EL
3. Operation
3.1 The automatic transfer switch shall be provided with close differential voltage
sensing relays to monitor each phase of the normal supply. A drop in voltage
in any phase below the pre-determined drop-out value of the relay shall initiate
load transfer. The relay(s) shall initiate retransfer of the load to the normal as
soon as the voltage of normal PUB supply source is restored in all phases
beyond the pre-determined pick-up value of the relay. Voltage sensing relays
shall be of the completely solid state type and shall have tamper proof field
adjustable pick-up and drop-out values from 52% to 115% of nominal line
voltage.
3.2 The automatic transfer switch shall obtain its operating current from the
source to which the load is being transferred. All accessories and equipment
shall be front accessible for ease of maintenance and removal.
3.3 The automatic transfer switch shall automatically initiate the engine start circuit
in the event of normal power failure, and transfer shall be made to this source
when available. Upon restoration of normal PUB supply source, the switch
shall automatically transfer to the normal supply source after a preset time
delay period. The engine shall be signalled to shut down when the switch
transfer back to normal supply.
3.4 The standard automatic transfer switch shall include but not limited to the
following:
g) gear-motor
TS/7/3 2602542S/EL
3.5 In addition the automatic transfer switch shall also include the following
functions:
TS/7/4 2602542S/EL
SECTION 8 - MOULDED CASE CIRCUIT BREAKERS (MCCB) FOR MAIN
SWITCHBOARD, SUB-SWITCHBOARDS AND MAIN DISTRIBUTION
BOARDS
1. General
1.1 Moulded case circuit breakers shall conform to the latest British Standard
BS EN 60947-2.
1.2 All moulded case circuit breakers shall have minimum interrupting
capacities of R.M.S. symmetrical amperes at 415 Volts A.C. as the
associated switchboard or as stated on the drawing.
1.3 MCCB shall be calibrated at ambient temperature of 40oC and carried its
rated current continuously when operated in free air at this temperature.
1.5 Extended rotary lever handles shall be provided for all MCCB in the
switchboards.
1.6 All MCCB feeding to feeder or plug in busways shall be current limiting
type unless otherwise stated or directed by the Superintending Officer.
1.8 Moulded case circuit breakers (MCCB) below 400 ampere frame shall
have inverse time tripping characteristic. Moulded case circuit breakers
(MCCB) above 400 ampere frame shall have the following tripping
characteristics:-
1.9 Adjustable ampere trip settings type of MCCB is used, the ampere trip
must be calibrated and set in the factory and the adjustable trip unit must
be permanently sealed by approved methods.
1.10 Positive position indication for the moulded case circuit breakers (MCCB)
to determine the status of the breaker to be provided.
TS/8/1 2602542S/EL
2. Operation
2.2 MCCB shall be trip free and capable of manual operation in addition to
other normal means, such as electrical or pneumatic operation.
3. Construction
3.1 Each pole of these breakers shall provide inverse time delay and
instantaneous circuit protection by means of thermal magnetic elements.
Ambient compensation shall be accomplished by a secondary bi-metal
that will allow the breaker to carry rated current at 40oC+2oC with tripping
characteristics that are the same throughout this temperature range.
3.4 Manual trip button and front-adjusting magnetic trip device shall be
incorporated in the moulded case circuit breaker.
3.7 Trip indication shall be by means of the handle position being midway
between 'ON' and 'OFF'. To reset the trip mechanism, the handle shall be
moved to extreme 'OFF' and 'ON' position.
TS/8/2 2602542S/EL
3.8 For current limiting (CL) moulded case circuit breakers, the current limiting
breakers shall be fuseless type for 400A and below and shall have the
same operation as Clause (2) and same construction as Clause (3). They
shall meet the IEC requirements. All three phases shall be opened
simultaneously under fault conditions. The contact opening and arc
extinguishing shall be less than 1/4 cycle to reduce and limit peak let-
through current and let-through energy. These breakers shall limit the
interrupting ratings as shown below:
TS/8/3 2602542S/EL
SECTION 9 - MINIATURE CIRCUIT BREAKERS (MCB) FOR DISTRIBUTION
BOARDS
1. General
1.1 Miniature circuit breakers shall comply with the latest British Standard BS
EN60898 with latest amendments test duty sequence 240V for single pole
and 240/415V for multi-poles.
1.2 Unless otherwise stated, miniature circuit breakers and distribution boards
shall have minimum short-circuit capacities of R.M.S. symmetrical amperes
of 10 kA for lighting circuit distribution boards and 15 kA for power or
mixture of lighting and power circuit distribution boards at 240 or 240/415
Volt A.C.
1.4 All miniature circuit breakers (MCB) shall have tripping characteristic type
"C" curve before KWHr or power meters and tripping characteristic type "B"
curve after KWHr meters or power meter for unit. All minature circuit
breakers provided shall have tripping characteristic type "C" curve unless
otherwise stated.
1.5 Miniature circuit breakers and the distribution board enclosure shall be from
the same manufacturer.
1.6 Irrespective to the mounting positions, the miniature circuit breakers shall
be operated according to the factory calibrated characteristic.
TS/9/1 2602542S/EL
2. Operation
2.2 Contact position indicator (coloured) linking physically to the contacts for
the positive indication of isolation must be provided.
2.3 Two and three pole circuit breakers shall be commonly tripped with
individual spring pressure on each contact.
2.4 The magnetic operation (Instantaneous Trip) of these MCB shall be tripped
between 3 to 5 millisecond.
3. Construction
3.1 Each pole of the circuit breakers shall have a factory calibrated thermal bi-
metal overcurrent element with inverse time delay characteristic and a
factory calibrated instantaneous magnetic tripping device for short circuit
condition. Ambient temperature compensation shall be accomplished by a
secondary bi-metal that shall allow the circuit breaker to carry rated current
between 25oC to 40oC with tripping characteristics that are the same
throughout this temperature range, and that shall not cause nuisance
tripping.
3.4 The high pressure plug-on busbar connector shall assure a solid positive
contacts without screw to tighten and no chance of error.
3.6 Arcing shall be extinguished rapidly and effectively by arc chute barrier, in
normal switching as well as protective tripping, to minimize deterioration of
contacts and adjacent insulating materials.
3.7 Trip indication shall be by means of the handle position lying between "ON"
and "OFF". To reset the trip mechanism, the handle shall be moved to
extreme "OFF" position.
TS/9/2 2602542S/EL
SECTION 10 - RESIDUAL CURRENT CIRCUIT BREAKERS (RCCB)
1. General
1.1 Residual current circuit breaker (RCCB) shall be current operated type with
milliampere tripping current and continuous load current as shown on the
accompanied drawing.
1.2 Residual current circuit breaker (RCCB) and method of installation shall
comply with latest Singapore Standards SS 97 and BS EN 61008-1
including the amendments.
1.3 All residual current circuit breakers (RCCB) shall bear with local authority
trade mark.
1.4 For single phase supply, the residual current circuit breaker (RCCB) shall
be rated 240 Volt 50 Hz A.C. 2 poles. For three phase supply, the residual
current circuit breaker (RCCB) shall be rated 415 Volt 50 Hz A.C. 4 poles.
All RCCB shall be surge proof design to prevent nuisance tripping due to
transient over-voltage. A local trip indication in the form of window on the
front face of the RCCB shall be provided to differentiate between OFF and
TRIPPED position. A test button shall be incorporated to enable periodic
check on the tripping mechanism of the RCCB.
1.5 The RCCB of 30 mA sensitivity and the operating time less than 0.1 second is a
Controlled Good as defined by the Singapore Consumer Protection (Safety
Requirements) Registration Scheme (CPS). it must be registered with SPRING
Singapore and bear the SAFETY Mark. All other RCCB which is greater than 30mA
shall also be tested by spring and operating times less than 0.1 second.
1.6 All incoming and outgoing cables, and copper links connected to residual
current circuit breakers (RCCB) shall be insulated.
1.7 The Sub-Contractor shall test all the residual current circuit breakers
(RCCB) installations by an approved residual current circuit breaker (RCCB)
tester. Testing shall be carried out in the presence of the S.O. or his/her
representative. The actual value and one step below the actual tripping
current shall be tested. Four (4) sets of test results endorsed by Licensed
Electrical Workers (LEW) shall be submitted to the S.O.
TS/10/1 2602542S/EL
SECTION 11 - MAIN DISTRIBUTION BOARDS (MDB)
1. General
1.1 Main Distribution Boards shall be of the dead-front construction equipped with
thermal magnetic incoming main and branch circuit breakers of the frame
sizes, and trip ratings indicated on the drawings or on the distribution board
schedule.
1.2 All main distribution boards shall be rated at 415 Volt A.C. for three phase 4
wire supply. They shall comply with BS 5486 Part 1. The whole main
distribution board including circuit breakers shall maintain the minimum
interrupting capacity (symmetrical) stated in the drawings or distribution board
schedules.
1.3 Main distribution boards (MDB) shall have general purpose enclosures and
shall be surface mounted except where otherwise indicated.
1.4 The main distribution boards and the moulded case circuit breakers (MCCB)
for the main distribution board shall be from the same manufacturer, or the
manufacturer of the main distribution boards shall be capable of manufacturing
type-tested main switch board.
1.5 Door of circuit breaker main distribution panel board shall be equipped with
one or more master-keyed safety cylinder locks to prevent unauthorized
personnel to switch "ON" or "OFF" the main and branch breakers. The no. of
safety cylinder locks depends on the length of the door.
1.6 The specification of moulded case circuit breaker (MCCB) shall refer to the
technical specification of moulded case circuit breakers (MCCB) for
switchboard or main distribution boards. All MCCBs shall be provided with
extended lever handles.
1.7 The interior assembly for the connection and mounting of MCCB must be of
good quality, type tested and approved type.
1.8 Original blanking plates shall be used for space(s) (i.e. outgoing branches
without miniature circuit breaker(s)).
1.9 Dry contacts on breaker status such as ON/OFF and TRIP/FAULT for
BAS/IBMS/Lighting management systems monitoring shall be provided with
linking to digital power meter.
1.10 Degree of protection for circuit breaker main distribution panel boards shall be
of min. IP31 to BS 5420 or IEC 60144. The main distribution boards shall be
properly naturally ventilated. All the louvre vent openings shall be cover with
very fine wire mesh net permanently welded on the inside of the panel board.
TS/11/1 2602542S/EL
2. Construction
2.1 The main distribution boards shall conform to the following construction to
form a single or group of boards as indicated on the drawings.
Main distribution board bus structure shall have the same current
rating as that of the incoming breakers as shown on the main
distribution board drawings. In any case, a current density of min. 155
Amperes per sq.cm. (1,000 Amperes per sq.in.) of cross-sectional
area shall be maintained. Such ratings shall be established by heat
riser tests with maximum hot spot temperature on any connector or
busbar not exceeding 50oC rise above ambient (based on an ambient
temperature having value not exceeding 40oC and an average value
not exceeding 35oC measured over a 24-hour period). Adequate
conductor dimension will not be accepted as an excuse for foregoing
actual heat tests. Busbars shall be made of tinned hard drawn copper.
Full size pre-drilled copper neutral bar and appropriate size of pre-
drilled copper earth bar of screwed-on type connectors shall be
provided. Phase bussing shall be full height without reduction. The
number of connector holes in the neutral and earth bars shall be equal
to the number of branch circuit breakers plus incoming cable hole plus
3 numbers of spare connector holes for each bar.. Busbar taps for
distribution boards with single pole branches shall be arranged for
sequence phase connection of the branch circuit devices that allows
complete flexibility of circuit arrangement (1, 2 or 3 poles circuit
breakers). Phase busbars shall be fully protected with an integral, high
impact, thermoplastic shroud.
b) Circuit Breakers
d) Cabinet
TS/11/2 2602542S/EL
e) Safety Barriers
2.2 Three phase and neutral or single phase and neutral distribution boards shall
be designed in such a way that the minimum short-circuit capacity mentioned
in the specifications or indicated on the distribution board drawings shall be
maintained.
2.3 All distribution board shall also be designed for bottom incoming and top
outgoing circuitry unless otherwise stated.
3. Labelling
3.1 Engraved traffolyte invorine labels (BLACK in white lettering for normal
supply, RED in white lettering for emergency supply) for large permanent
individual number shall be affixed permanently to each branch circuit breaker
and incoming main circuit breaker in an uniform position.
3.2 Each individual cable shall be numbered with thermal marking on PVC or
heat shrinkable tubes system according to the 'As Built' distribution board
drawings and the Sub-Contractor shall in addition hang a good quality plastic
bag beside the distribution board with a copy of floor plan or a portion of the
floor plan which is served by the associated distribution board, and a
typewritten table showing the circuit numbers and room numbers/designations
in approved arrangement according to the 'As Built' circuit breakers layout of
each distribution board.
3.3 All neutral and earth continuity conductors shall be installed in sequence and
numbered with thermal marking on PVC or heat shrinkable tubes system
to label according to the circuit numbers of the "As-Built" distribution boards
drawings.
3.4 All neutral and earth bar connectors shall be clearly and permanently
numbered with thermal marking on marker label or foil tape system for
easy identification. The sequence of numbers shall be as follows:
1L1, 1L2, 1L3, 2L1, 2L2, 2L3, 3L1, 3L2, 3L3, 4L1, 4L2, 4L3, 5L1, 5L2, 5L3,
6L1, 6L2, 6L3, etc.
3.5 All distribution boards shall be clearly, permanently labelled according to the
'As-Built' distribution boards drawings and also indicate its tap off from
designation, ampere etc by engraved traffolyte ivorine labels (BLACK in white
lettering for normal supply, RED in white lettering for emergency supply).
TS/11/3 2602542S/EL
a) Copies of all statutory safety notices, regulations and instructions for
resuscitation and treatment after electrical shock; all surface treated
with clear varnish, in suitable wall mounted frames.
TS/11/4 2602542S/EL
SECTION 12 - THREE PHASE DISTRIBUTION BOARDS FOR LIGHTING AND POWER
CIRCUITS
1. General
1.1 Three phase circuit breaker distribution boards shall be of the dead-front
safety type equipped with thermal magnetic miniature circuit breakers of the
frame sizes, types and ampere trip ratings specified on the accompanied
distribution board drawings.
1.2 All distribution boards shall be rated at 415 Volt A.C. 50 Hz for three phase
4 wire supply and shall comply with the latest British Standard BS 5486 part
12 for distribution boards.
1.3 Distribution boards shall have general purpose enclosures and shall be
surface mounted except where otherwise indicated (FM) for flush mounting.
1.4 All miniature circuit breakers (MCBs), single phase and three phase circuit
breaker distribution boards shall be from the same manufacturer.
1.5 All circuit breaker distribution boards shall be of the approved type.
1.6 All doors of circuit breakers distribution boards shall be equipped with
master-keyed safety cylinder locks to prevent unauthorized personnel to
switch on or off the main and branch breakers. The no. of locks depends on
the length of the door.
1.7 Miniature circuit breakers (MCBs) shall refer to the technical specification of
miniature circuit breakers.
1.9 The interior assembly for the connection and mounting of MCB must be of
good quality, type tested and approved type.
1.10 Original blanking plates shall be used for space(s) (i.e. outgoing way(s)
without miniature circuit breaker(s)) as indicated in the drawings.
1.11 The distribution board shall comply to IEC 61439-3: Low-voltage switchgear
and control gear assemblies. Distribution boards intended to be operated by
ordinary persons (DBO)
TS/12/1 2602542S/EL
2. Construction
2.1 The distribution boards shall conform to the following construction to form a
single or group of boards as indicated on the accompanied distribution
boards drawings.
Distribution board bus structure shall have the same current rating
(ampere frame) of the incoming breakers as shown on the
accompanied distribution boards drawings. In any case, a current
density of max. 155 Amperes per sq. cm (1,000 amperes per sq. in.)
of cross-sectional area shall be maintained. However, the ratings
shall also be established by heat riser tests with maximum hot spot
temperature on any connector or busbar not exceeding 50oC rise
above ambient temperature. Adequate conductor dimension will not
be accepted as an excuse for foregoing actual heat tests. All the
busbars shall be of tinned hard drawn copper rated at 200 A. Pre-
drilled copper neutral bar of full current rating and pre-drilled copper
earth bar of size equal to incoming feeder earth cable shall be
provided and neatly arranged. Neutral and earth bars shall be of
solderless mechanical type connectors. The neutral bars shall be
mounted to the distribution boards by non-hygroscopic insulators.
The insulation of resistance for neutral bars to the metal enclosure
shall be infinity and for earth bars to the metal enclosure shall be
zero. The number of neutral bar terminals to be provided shall be
the same as the total number of branch circuit breakers ways plus
one for incoming feeder neutral cable. The number of earth bar
terminals to be provided shall be the same as the total number of
branch circuit breakers ways plus one for incoming feeder earth
cable and plus two for the separate earthing points for the
equipments/accessories. Phase bussing shall be full length without
reduction. Busbar taps for distribution boards with single pole
branches shall be arranged for sequence phase connection of the
branch circuit devices that allows complete flexibility of circuit
arrangement (1, 2 or 3 - pole circuit breakers). Phase busbars shall
be fully protected with an integral, high impact, thermoplastic
shroud.
TS/12/2 2602542S/EL
b) Miniature Circuit Breakers (MCB)
TS/12/3 2602542S/EL
d) Cabinet
e) Safety Barriers
2.2 Three phase and neutral distribution boards shall be designed in such a
way that three (3) single-pole breakers shall be replaced by one (1)
three-pole breaker of the same frame size to give 3-phase 415 Volt A.C.
supply or vice versa without altering the bus or adding jumper cables
or copper links, no comb bus bar shall be used. The neutral bar shall not
locate near to panel edges. The minimum short-circuit capacity mentioned
in the Technical Specifications or indicated on the distribution board
drawings shall be maintained.
2.3 All distribution board shall also be designed for bottom incoming and top
outgoing circuitry unless otherwise stated.
TS/12/4 2602542S/EL
3. Labelling
3.1 Thermal marking on approved marker label or foil tape system for large
permanent individual number shall be affixed permanently to each branch
circuit breaker and incoming main circuit breaker in an uniform position.
3.2 Each individual cable shall be numbered with thermal marking on PVC or
heat shrinkable tubes system according to the 'As Built' distribution board
drawings and the Contractor shall in addition hang a good quality plastic
bag beside the distribution board with a copy of floor plan or a portion of the
floor plan which is served by the associated distribution board, and a
typewritten table showing the circuit numbers and room
numbers/designations in approved arrangement according to the 'As Built'
circuit breakers layout of each distribution board.
3.3 All neutral and earth continuity conductors shall be installed in sequence
and numbered with thermal marking on PVC or heat shrinkable tubes
system to label according to the circuit numbers of the "As-Built"
distribution boards drawings.
3.4 All neutral and earth bar connectors shall be clearly and permanently
numbered with thermal marking on marker label or foil tape system for
easy identification. The sequence of numbers shall be as follows:
1L1, 1L2, 1L3, 2L1, 2L2, 2L3, 3L1, 3L2, 3L3, 4L1, 4L2, 4L3, 5L1, 5L2, 5L3,
6L1, 6L2, 6L3, etc.
TS/12/5 2602542S/EL
SECTION 13 - SINGLE PHASE COMBINED LIGHTING AND POWER DISTRIBUTION
BOARDS
1. General
1.1 Single phase circuit breaker distribution boards shall be of the dead-front
safety type equipped with thermal magnetic miniature circuit breakers of the
frame sizes, types and ampere trip ratings specified on the accompanied
distribution board drawings.
1.2 All distribution boards shall be rated at 240 Volt A.C. 50 Hz 2 wire supply
and shall comply with the latest British Standard BS 5486-13 for consumer
units.
1.3 Distribution boards shall have general purpose enclosures and shall be
surface mounted except where otherwise indicated (FM) for flush mounting.
1.4 All miniature circuit breakers (MCBs), single phase, three phase circuit
breaker distribution boards shall be from the same manufacturer.
1.5 All circuit breaker distribution boards shall be of the approved type.
1.6 All doors of circuit breakers distribution boards shall be equipped with
master-keyed safety cylinder locks to prevent unauthorized personnel to
switch on or off the main and branch breakers.
1.7 Miniature circuit breakers (MCBs) shall refer to the technical specification of
miniature circuit breakers.
1.9 The interior assembly for the connection and mounting of MCB must be of
good quality, type tested and approved type.
1.10 Original blanking plates shall be used for space(s) (i.e. outgoing way(s)
without miniature circuit breaker(s)).
1.11 The distribution board shall comply to IEC 61439-3: Low-voltage switchgear
and control gear assemblies. Distribution boards intended to be operated by
ordinary persons (DBO)
TS/13/1 2602542S/EL
2. Construction
2.1 The distribution boards shall conform to the following construction to form a
single board as indicated on the accompanied distribution boards drawings.
Distribution board bus structure shall have the same current rating
(ampere frame) of the incoming breakers as shown on the
accompanied distribution boards drawings. In any case, a current
density of max. 155 Amperes per sq. cm of cross-sectional area
shall be maintained. However, the ratings shall also be established
by heat riser tests with maximum hot spot temperature on any
connector or busbar not exceeding 40oC rise above ambient
temperature. Adequate conductor dimension will not be accepted
as an excuse for foregoing actual heat tests. Busbars shall be of
tinned hard drawn copper rated at 100 A. Pre-drilled copper neutral
bar of full current rating and pre-drilled copper earth bar of size
equal to incoming feeder earth cable shall be provided and neatly
arranged. Neutral and earth bars shall be of solderless mechanical
type connectors. The neutral bars shall be mounted to the
distribution boards by non-hygroscopic insulators. The insulation of
resistance for neutral bars to the metal enclosure shall be infinity
and for earth bars to the metal enclosure shall be zero. The number
of neutral bar terminals to be provided shall be the same as the total
number of branch circuit breakers ways plus one for incoming
feeder. The number of earth bar terminals to be provided shall be
the same as the total number of branch circuit breakers ways plus
one for incoming feeder plus two for the separate earthing points for
the equipments/accessories.
TS/13/2 2602542S/EL
c) Integrated Equipment Rating
Test data showing the completion of such test upon the entire
range of distribution boards to be furnished shall be submitted
to the Superintending Officer, if requested by him/her, with or
before the submission of drawings for approval. Testing of
distribution board circuit breakers for short-circuit rating only with
the circuit breaker individually mounted and testing of the bus
structure by applying a fixed fault to the bus structure alone is not
acceptable.
d) Cabinet
e) Safety Barriers
TS/13/3 2602542S/EL
3. Labelling
3.1 Thermal marking on approved marker label or foil tape system for large
permanent individual number shall be affixed permanently to each branch
circuit breaker and incoming main circuit breaker in an uniform position.
3.2 Each individual cable shall be numbered with thermal marking on PVC or
heat shrinkable tubes system according to the 'As Built' distribution board
drawings and the Contractor shall in addition hang a good quality plastic
bag beside the distribution board with a copy of floor plan or a portion of the
floor plan which is served by the associated distribution board, and a
typewritten table showing the circuit numbers and room
numbers/designations in approved arrangement according to the 'As Built'
circuit breakers layout of each distribution board.
3.3 All neutral and earth continuity conductors shall be installed in sequence
and numbered with thermal marking on PVC or heat shrinkable tubes
system to label according to the circuit numbers of the "As-Built"
distribution boards drawings.
3.4 All neutral and earth bar connectors shall be clearly and permanently
numbered with thermal marking on marker label or foil tape system for
easy identification.
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SECTION 14 - ALTERNATING CURRENT (A.C.) CONTACTORS FOR LIGHTING
CIRCUITS
1. General
1.1 The alternating current (A.C.) contactor shall be designed for 230 V. A.C.
50 Hz supply and 400V A.C. 50Hz supply and for controlling the line side
of the lighting or power distribution board(s).
1.2 Although the number of operations is low, the contactor, in most case, will
close and open under full load at p.f. = 0.5.
2. Construction
2.2 High quality silicon steel lamination shall be used for the magnetic cores
construction to reduce eddy current.
2.4 Fixed and moving parts shall be accurately grinded to ensure silent
operation.
2.5 The coil shall be designed to operate from - 15% to +10% of the nominal
240 V 50 Hz, and to withstand mechanical shocks caused by the closing
and opening of the contactors as well as electromagnetic shocks due to
current flow in its turns. It shall be highly resistant to excess voltages,
physical shock and corrosive atmospheres. The coil shall be made of
reinforced enamelled copper wire and vacuum impregnated.
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2.6 Poles shall be designed to quick-make and quick-break the current in the
power circuit and to allow the flow of the rated current of the contactor in
continuous service without overheating. They shall be fitted with silver
cadmium oxide contacts providing high mechanical strength and
resistance to welding. An effective blowout coil to extinguish the arc which
is created between the fixed part and the moving part when the contactor
opens under load condition shall be provided for each pole.
2.7 One instantaneous normally closed and one instantaneous normally open
auxiliary contacts shall be provided for each contactor.
2.9 The contacts shall be design to be able to carry a minimum load current
same as the incoming breaker/connector isolator to or otherwise stipulated
elsewhere.
2.11 There shall be a bypass MCB installed for the bypass of the contactor
during testing.
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SECTION 15 - ISOLATOR (NON-AUTOMATIC MOULDED CASE CIRCUIT BREAKER
TYPE)
1. General
1.1 Isolator shall of non-automatic moulded case circuit breaker (MCCB without
trip unit) type housed in an approved metal housing.
1.2 All isolators shall comply with latest BS 3185 and mounted at 1200 mm above
finished floor level unless otherwise stated or directed by Superintending
Officer.
1.4 Isolators shall be 500 V rating and shall be clearly marked with their current
rating.
1.5 Non-Auto moulded case circuit breakers shall conform to the latest British
Standard BS 3871 part 2 or IEC 60947-2.
1.8 The metal housing shall make of not less than 14 B.G. (2 mm) thick steel
sheet.
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1.9 Extended rotary lever handle shall be interlocked with the housing door so that
they cannot be opened when the non-automatic MCCB is at the `on' position.
This operating handles shall be lockable in the "off" positions and shall have
visible on-off indication.
1.11 The rating shall be permanently shown on the MCCB as well as on the
housing.
1.12 All steel doors shall be earthed to the enclosures by appropriate size of tinned
copper earth braids.
2. Operation
Non-auto moulded case circuit breakers shall be operated by a toggle-type handle and
shall have a quick-make over-centre switching mechanism. All latch surfaces shall be
so constructed that they open and close simultaneously.
3. Construction
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SECTION 16 - LOW VOLTAGE CABLES AND INSTALLATION
1. General
1.1 Unless otherwise specified, all wires and cables shall be rated as per
specification, and conductors shall be of high conductivity stranded copper.
1.2 The following code is used throughout the specification and drawings.
1.5 When necessary, cable ends shall be temporary sealed and tested before
connection.
1.6 All cable ducts and pipes shall be sealed by the Sub-Contractor.
1.7 No joint will be allowed without the consent of the Superintending Officer.
1.8 Cable drums for MICS/PVC cables, PVC/DSTA/PVC and etc. shall be
treated by wood preservative and insecticide.
TS/16/1 2602542S/EL
d) BS 6004: Electric cables. PVC insulated and PVC sheathed cables
for voltages up to and including 300/500 V, for electric power and
lighting
2.2 The cable shall be delivered to site on reels, with seals and labels intact
and shall be of one manufacturer throughout the installation.
2.3 The cable shall be installed direct from the reels and any cable which has
become kinked, twisted or damaged in any way shall be rejected. The
installation shall be wired on the loop-in system ie. wiring shall terminate at
definite points (switch positions, lighting points, etc) and no intermediate
connections or joints will be permitted. Cables shall not pass through or
terminate in lighting fittings.
2.4 Where it is necessary to make direct connection between the hard wiring
and flexible cord, this shall be done means of porcelain-shielded
connectors with twin screws.
2.5 The termination shall be suitable for the type of terminal provided and shall
be either sweated lugs of appropriate size, or eyelet or crimped type cable
termination, all of reputable manufacture. Shakeproof washers shall be
used where electric motors are connected.
2.6 Where cable cores are larger than terminal holes, the cables shall be fitted
with thimbles. For all single connections, they shall be doubled or twisted
back on themselves and pinching screws shall not be permitted to cut the
conductor. Cables shall be firmly twisted together before the connection is
made.
2.9 Only two cables shall generally be bunched together at one terminal.
2.10 In exceptional cases three cables may be bunched together at one terminal
with the authority of the S.O. given on site.
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2.12 PVC/PVC cable shall be used on cable tray.
2.13 All cables shall be strapped or tied to the cable support system using
stainless steel cable ties or approved strappings.
2.14 The stainless steel cable ties and strap shall be tested and approved for
used in fire resistant wiring systems with minimum grade of 304.
3. PVC/SWA/PVC Cable
3.2 The cable shall comprise round or shaped conductors, of equal cross-
sectional area, composed of high-conductivity plain annealed copper wire
insulated with PVC, coloured for identification. The cores to be laid up
circular and sheathed with PVC. The cable shall be served with one layer
of steel-wire armour and sheathed overall with PVC.
3.3 The cable shall be manufactured and supplied in one length on a suitable
drum. No through joints will be allowed. All cables shall be of one
manufacture.
3.4 Where individual cables are run on the surface suitable supports shall be
fitted to give minimum clearance of 15 mm between cables and face of
structure. Where cables are installed vertically, the cable shall be gripped
firmly by clamps of an approved pattern.
3.5 Where cables are grouped and run on the surface they shall be carried on
wrought-iron brackets or purpose-made clips of approved design, fixed at
not more than 600 mm centres.
3.6 All PVC/SWA/PVC cables run on the surface shall be adequately protected
to a height of 2 m from the ground.
4.3 All fire resistant cable shall be Halogen free and conform to IEC 754 Part 1.
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4.4 Armoured FR cables shall be tested in accordance to BS6724:1997.
4.5 The fire resistant cable shall suitable for surface wiring and wiring in conduit
or duct. The cable shall be both fire resistant and flame retardant to IEC
331 and IEC 332 respectively. It shall be approved by the local authority for
use as fire resistant cables in emergency circuits applications. Test
Certificates for the compliance to IEC standards shall be submitted
with the tender.
4.6 The conductor shall be made of stranded, soft anneal copper wires to BS
6360. The outer jacket shall be made of fire retardant low chlorine PVC.
Core identification of the cable shall be by colour of the insulation according
to SS 638 with amendments. The maximum resistance of the conductors
at 20oC shall not exceed that specified in BS 6360:1991.
4.8 The cable shall be suitable for installation by conventional methods without
requiring expensive special tools, seals or terminations. They shall be non-
hygroscopic, maintenance free and insensitive to vibrations.
4.9 Cables shall be strapped or tied to the cable support system using stainless
steel cable ties or strappings.
4.10 The stainless steel cable ties and strap shall be tested and approved for
used in fire resistant wiring systems with minimum grade of 304.
4.12 As far as possible, joints shall be avoided. Where this is not possible due to
extra long run, prior written approval shall be obtained from the S.O. This
shall include the joint method and material use which shall not undermine
the fire, mechanical and electrical integrity of the cable under all
circumstances.
5.2 The conductors shall be high conductivity tinned annealed copper wire of
1.5 mm2 complied with BS 6360:1991 and tested as to BS 2011:Part 2. The
conductors shall be individually insulated with colour coded PVC to BS
6246 and BS 6346 twisted into pairs, right hand laid to form a compact,
symmetrical multipair cable.
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SECTION 17 - LUMINARIES
1. GENERAL
1.1. All light fittings shown and listed on the drawings and schedules shall be
provided and installed. The supplied luminaries and ballast shall comply to
safety requirements and energy efficient. The light fittings shall be supplied
and manufactured by a reputable manufacturer.
1.2. Fittings with non-standard suspension lengths shall be ordered to the correct
lengths to suit mounting height as indicated on the drawings and schedules.
The installation of light fittings shall include all necessary assembling, wiring
and erection.
1.3. Surface mounted LED / fluorescent fittings shall be mounted either directly or
on suspensions from two BS conduit boxes installed at the spacing required
to suit the fitting.
1.4. All ballast / LED driver shall be type tested/approved Singapore Accreditation
Council accredited testing laboratory in accordance with the latest S.S. 263 /
IEC 60598-2. / IEC 61347
1.5. Luminaries and associated electrical components and wiring shall comply with
latest Safety Standard B.S. 4533 or equivalent.
1.6. All locally manufactured luminaries, driver and control gear shall carry the
approved certification label by Singapore Accreditation Council accredited
testing laboratory or Safety Mark.
1.7. All recessed LED / fluorescent fixtures shall be hanged by four number of
approved fast slide spring steel clips and adjustable steel wire hangers of
minimum static load of 30kg.
1.8. All LED / fluorescent tubes shall be of colour temperature 3000oK / 40000K /
6000 oK with colour rendering index 80 or approved manufacture filled with
standard bi-pin caps, unless otherwise stated or directed by Superintending
Officer.
1.10. All LED module, Surface Mount Technology LED, PL, PLC or SL lamps shall
of colour temperature 3000oK / 40000K / 6000 oKwith colour rendering index
80 or approved equal.
1.11. All LED / tubular fluorescent lamp shall comply with latest SS 122.
TS/17/1 2602542S/EL
1.12. Unless otherwise stated, all recessed LED / fluorescent lighting fitting
diffusers shall be of K15 clear acrylic diffusers of thickness 5 mm (0.20
inches)
1.13. The lenses, louvers or other light diffusing elements that contained in there
movable frames must be ensure that they are positively held within the frames
so that the hinging or other motion of the frame will not cause the diffusing
element to drop out and with ease of maintenance/replacement.
1.14. Unless otherwise stated, louvers of mirror reflector lighting fittings and down
lighters shall be made from high quality, resistant to finger marks, HSC-
polished high gloss anodized 99.99% pure aluminum.
1.15. All Escape lighting, Emergency lighting and Exit lighting shall comply with
latest Singapore Standard SS 563 Part 1, Part 2 and the latest fire code from
FSSD. Exit light shall be of LED type.
1.16. Unless otherwise stated, all the lighting fixtures installed in outdoor area shall
be IP65.
1.17. Tungsten Lamps shall be supplied and filled to all points and fittings shown
and listed on the drawings and schedules. Tungsten filament lamps of 40 to
100 watt (inclusive) shall be of the coiled type. Lamps shall be pearl-finished
when filled in open shades or in globes which are unobscured and shall be of
the clear type when filled in closed units of opalescent glassware or any other
type of fitting selected where the filament is not under direct vision.
1.18. Unless otherwise stated, tungsten Lamp holders shall be of the bayonet-cap
type for tungsten lamps up to and including 150 watts, and of the Edison
screw type for larger lamps. Where they are integral with lighting fittings, they
shall be brass with porcelain interiors. For use with flexible pendants, they
shall be of white plastic with compression glands. Where batten lamp holders
are installed the lamp holders shall be of white plastic. In damp situations,
lamp holder shall be approved by S.O.
1.19. All lamp holders shall be lubricated with molybdenum disulphide to ensure
easy removal of threaded rings and lamps.
1.20. All LED driver, ballasts and low voltage transformers shall be enclosed in
approved, vented metal cabinets (IP42).
1.21. All low voltage transformers for tungsten halogen fixtures shall be supplied
from the original lighting fixture manufacturer and shall be one transformer for
each lighting fixture.
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1.23. Approved tough PVC covered flexible metal conduits with approved type of
connection glands and bushes shall be used for the connection between
lighting fittings to the ceiling outlet box.
1.24. For all luminaries with more than one lamp within the fixture, one ballast /LED
driver shall only be used for one lamp.
1.25. All lamp holders used for all light fixtures shall be of fire retardant type.
1.26. Sub-Contractor to submit the lux level calculation and power budget.
1.27. All light fixtures shall come with air return feature to ensure return airflow
circulations.
1.28. Where jet proof lighting fixtures are used, housing shall be made of fibre-glass
reinforced polyester and cover should be impact resistance polycarbonate
(PC) IK 08(2J). There should be at least 4 securing clips at each side of the
fixtures to act as a hinge for ease of maintenance.
1.29. For Auditorium, lights must be able to switch off in rows horizontally and
parallel to projection screen. Front rows of lights can be switched off for
projection.
1.30. To provide centralized control switch for lighting and all AV facilities.
1.31. Luminaires, except Interior Design light shall be type tested by approved third
party Accredited Test Labs or other recognized international testing body to
ensure compliance with the safety, reliability and performance standards as
specified. All necessary test reports of the luminaire and manufacturer’s in
house test procedures, warranty and relevant data shall be submitted to SO
for approval.
2. SAMPLE LUMINARIES
2.1 The Sub-Contractor will be required to submit full catalogue and samples of
each luminary to be used in this Sub-Contract for the approval of the
Superintending Officer. The manufacture’s catalogue sheets shall indicate
input and load electrical characteristics, ambient temperature rating, fitting
photometric, noise level rating and mounting methods.
TS/17/3 2602542S/EL
3. PERFORMANCE GUARANTEE
The Sub-Contractor shall ensure all luminaries including all constructional materials,
electrical components and wiring, supplied to this Electrical Sub-Contract are of the
highest quality complying to the Specifications and specified standards. The
Superintending Officer reserves his/her right to select fittings, components, and
wirings at random for local testing in Singapore Accreditation Council accredited
testing laboratory. The cost of such tests and/or analyses affected elsewhere other
than at the works of the Electrical Sub-Contractor shall be borne by the Employer
should such tests prove satisfactory, but the Electrical Sub-Contractor shall be called
upon to pay all expenses incurred by the Employer in respect of any work or material
found to be defective on of inferior quality, adulterated or otherwise unacceptable.
4. METAL WORK
4.1. Unless otherwise stated the body of the luminaries shall be pressed or rolled
from quality electro-galvanized zinc coated steel sheet to form a rigid, robust,
top quality body as a basis for the complete unit. The gauge of metalwork and
material to be used shall be stated in the tender. However, it shall not be less
than 20 B.G. electro-galvanized zinc coated sheet steel. Any metalwork,
which in the opinion of the Superintending Officer is flimsy, inadequate and
not of good quality shall be rejected and replaced with the appropriate gauge
as requested by the Superintending Officer regardless of the gauge stated in
the tender. The body of the fluorescent lighting luminaire shall be finished as
specified in this section. The end caps shall be fabricated of gauge 20
electro-galvanised steel sheets in powder coat finish and permanently fixed at
the two ends. Contractor shall submit a sample of the actual light fitting to the
Superintending Officer (S.O.) for approval prior to bulk ordering.
4.3. The luminary fixture shall be constructed with the minimum number of joints.
All the unexposed joints shall be made by approved methods such as
welding, brazing. Soldered joints shall not be approved. Self-tapping methods
or rivets for fastening parts which shall be remove to gain access to electrical
components required service or replacement or fastening any electrical
components or their support shall not be used.
4.5. The lamellae supplied shall be of 99.9% purity aluminium and the
performance of the entire construction shall comply with the glare control
standard in accordance to UK norm CIBSE Lighting Guide 3(LG3).
TS/17/4 2602542S/EL
4.6. The luminaire must be able to accept a variety of diffusers (louver or fully
covered diffuser such as prismatic, polycarbonate etc) such that the diffuser
shall click on to the housing without the need of clips, springs or other foreign
attachment. This option of using diffusers shall be decided by Superintending
Officer (S.O.). Contractor shall include such cost in the tender sum. The
reflector shall be of gauge 20 electro-galvanized steel sheet in polyester
powder coat finish. The sectional profile shall be of waveform curvature with
2 heat resistant plastic head screws. The gap between the luminaire’s
housing and the reflector shall not be seen from normal view. The reflector
shall be of one-piece construction with an easy to secure one twist locking
mechanism for convenient removal for cleaning. A white end reflector of the
same material shall be included to increase the lighting efficiency of the fitting
and simultaneously provide protection to the interior of the fitting. The
electronic ballast shall be mounted on removable gear tray with expansion
slot and this tray can be removed easily with hinges. The removable gear
tray must be able to cater any types and brands of ballasts to be mounted on
the gear tray.
4.7. The luminaries shall comply with international Protection IPXX or better for
the specified fitting. Knock-out cable entry to be provided at side of the metal
end caps. The size of the cable opening to be approximately 20mm x 40mm
or of 20mm diameter hole with rubber bush to facilitate cable entry as per
existing luminaries position at site. There should be no cable opening from
the back of the luminaries as the wires are surface run in trunking or conduit.
The two tightening screws for the white reflector should be made of high
temperature ABS plastic located behind the tube to ensure better light
efficiency and provide better looking to the overall design of the luminaries.
For safety reason, the lamp holder’s brackets are to be secured permanently
to the fixture. The wiring terminal block in the luminaire shall be provided
type. Plastic terminal lock should not be used.
4.8. For all laboratory and office lighting, the luminaries body shall be able to
withstand a change of environment humidity from 30% to 100 % without
condensation, corrosion and rusty. Humidity test to ISO 6270 with duration of
1000 hours shall be carried out.
5. PAINTING
5.1. All metalwork associated with the luminaries excluding auxiliaries shall be de-
greased, cleaned, phosphate coated, and shall be finished with best quality
100% “white” polyester powder coating complying with PR12 outdoor
durable polyester powder coating whereby the paint shall not discolour. The
finished painting work shall have an average thickness of 50 to 60 microns
and shall provide a very high resistance to Ultra Violet light. Care shall be
taken to treat all edges of sheet metal.
5.2. Any fitting on which the painting work is in the opinion of the Superintending
Officer defective shall be rejected.
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5.3. All the exposed metal surfaces (brass, bronze, aluminium and others) and
finished casting except chromium-plated or stainless steel parts shall be
treated with an even coating of high grade methacrylate lacquer, or
transparent epoxy. Anodize exposed aluminium surfaces for corrosion
resistance.
5.4. The fixtures shall be provided with a final synthetic, high temperature bakes
enamel coating of colour and finish and also all the white baked enamel
reflective surfaces shall have a minimum reflectance of 94% unless otherwise
stated.
6. CONVENTIONAL BALLASTS
6.1 Ballasts shall be designed for 240 volts (plus 4% minus 6%) to 50 Hz supply
and shall be filled in a totally enclosed standard mild steel casing and it shall
be of high power factor, super low temperature rise of the energy-saving type,
rapid start, extra low noise level, good heat dissipation, minimum radio and
frequency interferences and to provide highly excellent good resistant barrier.
6.2 Each unit shall be filled with a 16 amp rated spring-grip quick-connect
terminals for speedy installation.
6.3 Ballasts shall be mounted not less than 100 mm (4”) 7 apart.
6.4 For luminarie with one or two lamps, one ballast shall only be used for one
lamp.
6.5 The ballast shall be rigidly mounted, unless specifically indicated to the
contrary, to the inside of the top fixture housing, with the ballast surfaces and
housing in complete contact for efficient conduction of ballast heat. Provide
only fixtures whose design, fabrication, and assembly prevent overheating or
cycling of lamps and ballasts under any condition of use.
6.6 Ballasts shall comply with latest S.S. 24 and bearing the local authority trade
mark respectively. They shall be of high reliability, silent in operation, and
shall be designed suitable for the electrical characteristics of the electrical
circuits to which they are connected, and which shall be suitable for operating
the fluorescent tubes supplied to this Electrical Sub-Contract to give full lumen
output and to ensure long lamp life.
6.7 The ballast provided shall have the lowest sound-rating “Class A” available for
the lamps/tubes specified and clearly shown their respective sound ratings.
Replace ballasts found by S.O. to be duly noisy, without additional cost, prior
to acceptance of the work.
6.8 The ballast shall have a two (2) year warranty and guarantee for its
performance from the date of acceptance of the completed installation.
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6.9 Fluorescent ballasts shall be extra low loss type with maximum losses and
thermal data as stated below:
7.1. The high frequency (HF) electronic ballast shall designed to operate
Triphosphor fluorescent tubes at full initial lumen output stated by fluorescent
tube manufacturer with the system power as stated below
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7.2. The electronic ballast shall full comply with the following standards and tested
by Singapore Accreditation Council accredited testing laboratory and bear
label of approval:
a) Radio Interference
CISPR15 BS EN 55015
VDE 0875 part2
b) Harmonics
c) Safety Requirements
d) Performance Requirements
7.3. Each ballast shall consists of the following high quality components:
b) Rectifier
7.4. The electronic ballast shall automatically switch off when a lamp fails to ignite.
It shall also be automatically operational when a new lamp is in place. No
damage to the electronic ballast when any lamp has been removed and
replaced with the electrical supply to the particular light fitting has not been
isolated.
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7.5. It shall be equipped with a built-in fuse to protect the power supply against
any possible short-circuit in the ballast and/or excessive heating of the ballast.
7.7. The open-circuit voltage of the ballast shall be less than 60% of the starting
voltage for 1 to 2 second during the initial pre-heating period of the lamp
electrodes to prevent a cold-start of the lamp, which can cause blackening of
the electrodes and hence shortens the life span of lamp. The electronic
ballast shall increase the rated lamp-life of the fluorescent tubes by up to 50%
and maintain a high 85% of light output even at the end of its lamp-life.
7.8. The Mean time Between Failures (MTBF) of the electronic ballast should be
at least 100,000 hours. Hence, manufacturer and local sole distributor/agent
must give guaranteed period of 10 years, replacing malfunctioned ballasts
without any cost to the Owner.
7.9. The ballast loss shall not be greater than 4W per lamp way with power factor
greater than 96% when operating under a main supply of 235 Volt 50 Hz.
7.11. They are silent in operation, low weight, low profile (for single-lamp ballast)
and resistant to over voltage.
7.12. The p.f. of the electronic ballast shall not be less than 0.9 lagging.
7.13. The manufacturer and local sole agent of HF electronic ballast shall ensure
that their products are able to interface 100% and work satisfactory with the
self-contained emergency (battery powered) kit to achieve optimum result.
7.14. The ballast manufacturer & local sole agent shall supply instruments to
approve that their ballast loss, voltage and p.f. are fully complied to the
specification.
7.15. The ballast manufacturer & local sole agent shall produce all documents to
prove that their ballast is tested and fully complied with the above-mentioned
standards.
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7.16. The ballast manufacturer & local sole agent shall also furnish pictures or
drawings to prove that their ballast consists of low-pass filter coil, rectifier
section, HF power oscillator section, lamp stabilization section, automatic
switch off when lamp fails to ignite section and over voltage detection section,
etc. as specified above. The Superintending Officer reserve his/her right to
select not more than five (5) pieces of these ballasts at random from the
fluorescent fixtures on site to open up for through checking/investigation on
the ballast components. The cost of replacement of these ballasts shall be
included in the Electrical Sub-Contract. If any one of these ballasts does not
comply with specification, the Electrical Sub-Contractor has to replace all the
ballasts to another acceptable brand/make at his/her own cost.
7.18. The ballast shall have a five (5) year warranty and guarantee for its
performance from the date of acceptance of the completed installation.
a) Make of Origin
b) Manufacturer’s name of trademark
c) Nominal wattage
d) Operating voltage and frequency
e) Power factor and current
f) Model Number
g) Wiring diagram indicating the position of terminals
h) Type of lamp for which the ballast is designed
i) Maximum operating temperature of the winding
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8. HF ELECTRONIC BALLASTS FOR T5 TUBE
8.1. The high frequency electronic control gear shall be designed to reliably start
and operate standard commercially available T5 16mm diameter tubular
fluorescent lamp in the ambient conditions and within the limit specified by the
lamp manufacturer.
8.2. The electronic ballast must be single piece fully electronic, low weight, hum-
free and low profile with 30mm x 29mm (width x height) for both single and
double-lamps ranges.
8.3. The electronic ballast shall be designed to operate at 50Hz nominal frequency
and at nominal voltages indicated on the label, 230-240 volt single phase a.c.
± 10%.
8.4. The electronic ballast shall be designed with high quality components
consisting low pass filter to limit harmonic distortions and radio interference,
rectifier, HF generator in the range of 25 kHz to 60 kHz and an output lamp
stabilization section.
8.5. The electronic ballast shall be designed to comply with the following
standards and requirements:
a) Radio Interference
CISPR15 BS EN 55015
VDE 0875 part2
b) Harmonics
c) Safety Requirements
d) Performance Requirements
e) Immunity
BS EN 61547
8.7. All electronic control gear within each light fitting must come from the same
manufacturer as the lamp.
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8.8. The electronic ballast shall be designed with integrated safety shutdown upon
lamp failure, component failure and/or no load operation. The circuit must
completely shutdown the ballast within 3 seconds.
8.9. For luminaries with one or two lamps, one ballast shall only be used for one
lamp.
8.10. The electronic control gear shall comply with IEC 929 for line voltage transient
protection.
8.11. The electronic control gear shall incorporate an over-voltage detection circuit
to operate lamps during short duration of over-voltage up to 280V without
negative effect.
8.12. The open-circuit voltage of the ballast shall be less than 60% of the starting
voltage for 1 to 2 second during the initial pre-heating period of the lamp
electrodes to prevent a cold-start of the lamp, which can cause blackening of
the electrodes and hence shortens the life-span of lamp.
8.13. The electronic ballast shall preheat start the lamp within two seconds.
8.14. The electronic ballast must be able to operate over the temperature range of-
150C to +500 C.
8.15. The electronic ballast loss shall not be greater than 4W per lamp with power
factor greater than 0.96 when operating under a main supply of 235 Volt 50
Hz..
8.16. The manufacturer and the local sole agent of the ballast shall ensure that their
products are able to interface 100% and work satisfactory with the self-
contained emergency (battery powered) kit and the addressable module kit
(lighting management system) to achieve optimum result.
8.17. The ballast manufacturer & local sole agent shall supply instruments to prove
and test their ballast loss, voltage and p.f. are fully complied to the
specification.
8.18. The design life of the electronic ballast shall be 50,000 hrs at measuring point
temperature (Tc) of 700C on the ballast with failure rate of less than 0.1% per
5000 hours of operation.
8.19. The ballast manufacturer & local sole agent shall supply all documents
instruments to prove that their ballast is tested and fully complied to the above
mentioned standard.
8.20. For Dimming requirement, the electronic ballast must be able to dim from
100% to 3% luminous flux via DC control voltage from 1V to 10V incorporated
within the ballast.
8.21. The ballast shall have a five (5) year warranty and guarantee for its
performance from the date of acceptance of the completed installation.
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8.22. The S.O reserves the right to select not more than five (5) pieces of these
ballasts at random from the fluorescent fixtures on site to open up for
thorough checking/investigation on the ballast components. The cost of
replacement of these ballasts shall be included in the Sub-Contract. If any of
these ballast does not comply with the Specification, the Sub-Contractor has
to replace all the ballasts to another acceptable brand/make at his own cost.
a) Make of Origin
b) Manufacturer’s name of trademark
c) Nominal wattage
d) Operating voltage and frequency
e) Power factor and current
f) Model Number
g) Wiring diagram indicating the position of terminals
h) Type of lamp for which the ballast is designed
i) Maximum operating temperature of the winding
Contractor shall comply to the specifications as mentioned below for the T5 approved
multiwatt fluorescent lamps.
9.1 All electronic ballasts shall comply with type tested by Singapore
Accreditation Council accredited testing laboratory to IEC 60929 fully and
other relevant Singapore Standards and any latest requirement as required by
the authority. The ballasts supplied shall have to pass test and bear label of
approval.
a) Make of Origin
b) Manufacturer’s name of trademark
c) Nominal wattage
d) Operating voltage and frequency
e) Power factor and current
f) Model Number
g) Wiring diagram indicating the position of terminals
h) Type of lamp for which the ballast is designed
i) Maximum operating temperature of the winding
9.3 The ballast shall have a five (5) year warranty and guarantee for its
performance from the date of acceptance of the completed installation against
manufacturer defects for the ballast supplied. The Contractor shall keep
sufficient stocks of the electronic ballast during the DLP warranty period. The
Contractor shall arrange to remove the defective ballast from site within 24
hour notice during the warranty period. The cost of transportation and labour
are to be borned by the Contractor. No claim of compensation from the
Superintending Officer (S.O.) will be entertained.
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9.4 The high frequency multi-watt electronic control gear shall be designed to
reliably start and operate standard commercially available T5 tubular
fluorescent lamp in the ambient conditions and within the limit specified by the
lamp manufacturer.
9.5 The multi-watt electronic ballast must be single piece fully electronic, low
weight, low profile and hum-free for both single and double lamp ranges.
Ferro-magnetic filters are not allowed. Separate (non-integral with ballast
housing) filters are not allowed.
9.6 The multi-watt electronic ballast shall be designed to operate at 50Hz nominal
frequency and at nominal voltages indicated on the label, 230 – 240 volt
single phase a.c. +10%.
9.7 The multi-watt electronic ballast shall be designed with high quality
components consisting low pass filter to limit harmonic distortions and radio
interference, rectifier. HF generator in the range of 25khz to 60 hkz and an
output lamp stabilization section.
9.8 The electronic ballasts shall be designed and tested to comply with the
following standards and requirements:
a) Radio Interference
CISPR15 BS EN 55015
VDE 0875 part2
b) Harmonics
c) Safety Requirements
d) Performance Requirements
e) Immunity BS EN 61547
9.9 All multi-watt electronic ballasts shall have in-line fuse protection and ballast
must be able to operate over the temperature range of -15oC to +50oC.
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9.10 The multi-watt electronic ballast shall be designed with integrated safety shut
down upon lamp failure, component failure and/or no load operation. The
circuit must completely shut down the ballasts within 3 seconds.
9.11 Two lamp fittings shall be furnished with a single multi-watt electronic ballast
suitable for two lamps operation. If either one lamp fails, the remaining lamp
must be able to maintain full output. It shall atomically switch on after
replacement with supply connected.
9.13 The multi-watt electronic ballast loss shall not be greater than 3W per lamp
with power factor greater than 0.96 without additional external correction
devices such as line frequency ferro-magnetic coils.
9.14 The design life of the multi-watt electronic ballast shall be 50,000 hours at
measuring point temperature (Tc) of 70oC on the ballast with failure rate of
less than 0.2% per 1000 hours of operation.
9.15 The multi-watt electronic control gear shall preheat start the lamp within two
seconds.
9.16 The multi-watt electronic control gear shall meet energy efficiency index at
least Class A2.
9.17 The Contractor may submit single wattage of T5 electronic ballasts of,
however the technical requirements and specification shall comply fully with
the multi-watt electronic ballast specified herein.
9.18 The Contractor should submit the third party test reports by Singapore
Accreditation Council accredited testing laboratory, ballast factory test reports
with the tender submission for tender evaluation. Contractor may submit
better quality with latest technology ballast during tender.
10.1 Fluorescent lamp holders shall be bi-pin, spring contacts engaging effectively
with the pins of the lamp and shall be constructed in such a way that the lamp
is easily removable either for cleaning or replacement purposes. The holders
shall be non-inflammable and non-conductive. No Live parts of the lamp
holders shall be exposed to touch. Holder shall comply with Latest S.S. 121.
10.2 All fluorescent luminaries shall be completed with fuse terminal block with
cartridge fuse of 3 Amp. or approval equal.
10.3 For bare batten fluorescent, at least two (2) approved lamp retaining clips per
fluorescent lamp shall be provided for safety.
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10.4 Power-factor correction parallel capacitors shall be of self-healing dry film
construction. They shall correct the power factor of each luminaries to not less
than 0.94 lagging two hours after the luminaries has operated continuously on
site and shall be designed for 250V r.m.s., 50Hz a.c. and rated temperature of
-40ºC to +85ºC or better.
10.5 For those fluorescent luminaires not installed with H.F. ballast, then the
capacitors installed in these fluorescent luminaires shall comply with latest
S.S. 123 and shall be mounted not less than 100mm from any ballast.
10.6 For those fluorescent luminaires not installed with H.F. ballast, they shall be
completed with fuse terminal block with cartridge fuse of 5 Amp. or approval
equal.
10.7 For those fluorescent luminaires not installed with H.F. ballast, then the
fluorescent lamp glow-starters installed in these fluorescent luminaires shall
be unsurpassed for high quality and excellent reliability. The glow switch
together with a radio-interference suppression capacitor shall be safely
housed in a high quality polycarbonate canister. It shall comply with the
performance requirements of IEC 60155/60155A.
10.8 The lamp holding sockets shall be rigidly and securely attached to the fixture
enclosure or husk.
10.9 Where pull-chains are included, and insulating joint shall be provided.
10.10 For all the connection between the ceiling outlet box and the light fitting
fixture, liquid tight PVC covered/sheathed flexible metal conduit with approved
type of brass adaptor and lock nut shall be used and the ceiling outlet box or
approved type of plug-in ceiling rose with 2.5mm2 3-core flexible PVC/PVC
cable and vertim tight/proof gland shall be used for the connection.
10.11 The lamp holders for theT5 fluorescent lighting luminaires shall be of high
quality type able to suit different wattage T5 fluorescent tube. They shall
comply with but not limited to following specifications:
e) Both lamp holders must provide with support for reliable contact
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11. INTER-COMPONENT WIRING
11.1 Inter-component wiring shall be of mi 1050C 250 volt 50 Hz rating PVC 24/0.2
mm and shall be neatly secured within the luminaries to prevent under
looseness and contact with ballasts.
11.2 Cables with the maker’s identification, voltage grade and temperature clearly
printed on the cable sheath shall only be used.
11.3 The only joints made shall be at the fuse terminal block provided on the
luminaries.
11.4 Where wiring passes through or passes the edge of any metal section of the
fitting, it shall be protected by an approved rubber grommet or be doubly
insulated in an approved manner. All connections of wires to terminals shall
be of approved types. All wiring shall be concealed from view with the fitting
installed.
12.1 All self-contained emergency luminaries shall be of LED type. It shall comply
with Singapore Standard SS 563, IEC-60598-2-22, SS 263 Part 2 and
approved by approved certification label by Singapore Accreditation Council
accredited testing laboratory. All self-contained emergency luminaries shall
comply to the specification as below.
12.3 The input supply of self-contained emergency kit shall be 240 V, 50 Hz, single
phase. All self-contained emergency luminaries shall have a duration of
Three (3) hours unless otherwise stated.
12.4 A green LED indicator that shows the batteries being charged and a test
button for the system test shall be provided on the external and visible side of
the luminaries.
12.5 The sealed nickel cadmium batteries for self-contained emergency luminaries
shall be suitable for continuous high temperature ambient in float applications
and yet display minimal capacity reduction if cycled. The operating
temperature range for charging and discharging shall be ±50C to +700C and -
200C to +700C respectively. The safety vents for the batteries shall be
automatically resealed. The batteries shall be sized to provide max. lumens
output.
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12.6 All self-contained emergency luminaries shall be designed to ensure that the
temperature inside the luminaries will not exceed +400C.
12.7 If the self-contained emergency kits are housed outside the luminaries, the
enclosures shall be approved by the Superintending Officer.
12.9 The solid-state battery charger shall be designed for nickel cadmium
batteries. Dual rate constant current charger, which will charge the discharge
battery to full capacity within the specified period of SS 563 at a high rate and
then change over to a low rate of charge (trickle charge) to maintain a fully
charge condition by compensation for the self-discharge losses of the
batteries will be preferred. The charger unit shall be of high efficiency type
with input voltage of 240 volt, 50 Hz. single phase. The battery cut-off device
shall be provided to meet Clause 5.2.3 of SS 563
12.10 All battery packs shall be sized to give minimum lumen output as follows:
12.11 The manufacturer and local sole agent of self-contained emergency (battery
powered) kit shall ensure that their products are able to interface 100% and
work satisfactory with the HF electronic ballasts to achieve optimum result.
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13. TECHNICAL SPECIFICATIONS FOR T8 FLUORESCENT TUBE
13.1. All tubular fluorescent lamps shall comply with IEC 60968: Self-ballasted
fluorescent lamps for general lighting service.
13.2. The fluorescent lamp shall be of the Bi-Pin lamp cap with G13 base and the
following information shall be distinctly and durably marked on the lamp :
13.3. The operational life span of the fluorescent lamps shall be of minimum 8000
hours at a mortality rate of 50% or better. The guaranteed life span shall be
at least 5000 hours.
The output value quoted shall be the minimum value after 100 burning hours.
The output after 2000 burning hours shall not fall below 10% of the value at
100 burning hours.
13.5 The correlated colour temperature of the fluorescent lamp shall be 4000ΩK
unless indicated otherwise in the Drawings.
13.6 The metallic part of the Bi-Pin lamp cap shall be either non-corroding or
suitably protected against corrosion.
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14. TECHNICAL SPECIFICATIONS FOR T5 FLUORESCENT TUBE
14.1 All fluorescent tubes shall be high brightness warm white / cool white or
daylight tube and shall comply with EN600081 – tubular fluorescent lamps for
general lighting services, and subsequent latest amendment issued for this
specification. All fluorescent tube supply should be type tested by Singapore
Accreditation Council accredited testing laboratory. The Superintending
Officer (S.O.) reserves the right to use various colour temperature of the tube
to be supplied. The tube supplied shall have to pass test and bear label of
approval.
14.2 The following information of the fluorescent tube shall be distinctly and
durably marked on the lamp:
b) Nominal Wattage/Voltages
14.3 The operational life span of the fluorescent tubes shall be of minimum 16,000
hours for the 549mm and 1149mm fluorescent tubes used in conjunction with
the electronic contract gear with pre-heat ignition complying with the relevant
Singapore and EN standards. The mortality rate of the fluorescent tubes shall
be 50% or better and the guaranteed life span shall be least 10,000 hours.
14.5 All energy saving fluorescent tubes must have good colour appearance and
conform to the recommendation of International Commission of Illumination.
14.6 Parts of metal used for the Lamp Caps shall be of non-corroding or suitably
protected against corrosion.
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14.7 The tenderer shall fill in the Technical Specification of the tubes to be supplied
in the following Schedule of Particulars:
__________________________ on __________________
And Standard used) Date
The Contractor shall submit catalogue and mortality curve of the lighting tube
to be supplied for tender evaluation.
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15. TECHNICAL SPECIFICATIONS FOR COMPACT FLUORESCENT LAMPS
All compact fluorescent lamps shall comply with IEC 60901 : Single-capped
fluorescent lamps - Performance Specifications.
15.1 The compact PL-S or PL-C fluorescent lamp shall be single ended and shall
have a 2 pin base complete with a built-in starter and a radio frequency
interference suppression capacitor.
The following information shall be distinctly and durably marked on the lamp :
15.2 The operational life span of the compact fluorescent lamps shall be of
minimum 8000 hours at a mortality rate of 50% or better. The guaranteed life
span shall be at least 5000 hours.
15.3 The compact fluorescent lamp shall have the following characteristics :
The output quoted shall be the minimum value after 100 burning hours. The
output after 2000 burning hours shall not fall below 10% of the value at 100
burning hours.
15.4 The correlated colour temperature of the compact fluorescent lamp shall be
3000ΩK unless indicated otherwise in the Drawings.
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16. TYPE TESTING OF FLUORESCENT LIGHTING LUMINAIRES
16.1 All lighting luminaries shall be type tested and bearing pass test sticker or
valid test report. The testing shall meet but not limited to the following
requirement.
2 Powder Coated All body and reflector shall be coated with equivalent
to PR12 outdoor durable polyester power coated
white colour and submitted to Singapore
Accreditation Council accredited testing laboratory
for the following type test or sample test
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4 Lamp Holder Nominal Voltage: 2 Amp / 500V with VDE, ENEC
tested and marking. Both side of the lamp holder
should come with spring provided to prevent lamp
cathode pin expose.
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2 Powder Coated All body and reflector shall be coated with equivalent
to PR12 outdoor durable polyester power coated
white colour with antistatic coating, resistant to
disinfectants and submitted to Singapore
Accreditation Council accredited testing laboratory for
the following type test or sample test
TS/17/25 2602542S/EL
7 Lamp Approved lamp model with rated lamp life of 24,000
hours, services lamp life of 18,000 hours
2 Powder Coated All body and reflector shall be coated with equivalent
to PR12 outdoor durable polyester power coated
white colour and submitted to Singapore
Accreditation Council accredited testing laboratory
for the following type test or sample test
TS/17/26 2602542S/EL
2 Powder Coated (g) Hot resistance at 150oC for 24 hours
TS/17/27 2602542S/EL
17. TECHNICAL SPECIFICATIONS FOR LED LUMINAIRE
17.1 The LED luminaires used for offices, seminar room, laboratory, corridor and
common areas or other area as specified in the tender drawing shall comply
to clause 4 of this section. All the luminaire are to type tested by Singapore
Accreditation Council accredited testing laboratory or other recognized
international testing body to ensure compliance with the safety, reliability and
performance standards specified above. All necessary test reports of the
LED luminaire and manufacturer’s in house test procedures, warranty and
relevant data shall be submitted to SO for approval. Product inclusive LED
tube, and gear/driver to be covered with 5 Years Warranty on one-to-one
exchange terms due to failure
17.2 The Light Emitting Diode (LED) luminaire comprising of LED tube or LED
modules, electronic control gear and accessories, where shown in drawings,
shall be supplied, installed and commissioned for reliable operation to light
up offices, seminar room, laboratory, corridor and common areas or other
area as specified in the tender drawing. The LED luminaire shall be able to
fully withstand the current and voltage surges from lighting strikes and the
frequent switching operation of the power supplies. The LED luminaire shall
be properly selected to ensure that the functional characteristics, failure rate,
operating life span and other requirements as mentioned in this specification
clause are fully met. All LED tube / LED module used shall of cool white or
warm white high intensity.
17.3 Each LED luminaire shall also be provided with its own electronic control
gear. The electrical control gear shall be integrated within LED tube that is
removable or a separate unit with its own housing in the luminaire. The
electronic control gear shall be connected to the LED component via a plug
and socket connector complies with IEC 60998-1 & IEC 60998-2-1.
17.4 The LEDs used shall be of illuminated grade LEDs without infringing the
Intellectual Property Patent of LED manufacturers. The Contractor and LED
luminaire manufactures shall indemnify Employer from any legal
responsibilities from any infringement of the patent right.
17.5 The LED tube / LED module shall consist of a high flux LED strip and with it
trademark or Mark of Origin, Nominal Wattage, Correlated Colour T
Temperature and Colour Rendering Index distinctly and durable marked.
TS/17/28 2602542S/EL
The LED tube / LED module and luminaire shall comply with test standards
and performance requirements as follows:
(a) The LED tube / LED module shall have nominal day light, natural white
light, Cool white or warm white output that corresponds to the
correlated colour temperature (CCT) in the range of between 2800K
and 6500K. The colour rendering index, the target CCT and the
tolerance shall base on latest ANSI_NEMA_ANSLG C78.377A, as
listed below:
The CCT for the Luminaire should comply with tolerance quadrangle
as stated in the ANSI Chromaticity Standard C78.377A.
(b) All LED tube and LED module including electronic gear/driver shall
provide with 5 year warranty. Any failure on shall be on one to one
exchange.
(c) For luminaries with one or two lamps, one electronic gear/driver shall
only be used for one lamp.
(d) The LED tube shall come with aluminum housing, ABS plastic end cap
and plastic optic. For LED module shall provided with minimum IP
rating of 54
(e) For recess down light, the LED module shall be provided with
minimum IP rating of 20
(f) The radiation angle of the LED shall be at least +/- 45 degree (half
angle/half maximum) and beam angle of 120 degree.
(g) The LED tube / LED module shall be suitable for use of AC supplies
220 - 240V at 50Hz and the power factor shall be 0.9 or better.
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(h) The luminaire shall comply with:
(i) IEC 62471 “Photo biological safety of lamps and lamp systems”
and IEC 62471-2 “Photo biological safety of lamps and lamp
systems – Part 2: Guidance on manufacturing requirements
relating to non-laser optical radiation safety”.
(ii) The LED tube / LED module shall comply with IEC 62031 “LED
modules or general lighting – Safety specifications”.
TS/17/30 2602542S/EL
The LED luminaire housing shall have the following features:
(j) The surface mounted LED luminaire shall comply with SS263 Part 3
(and IEC 60598-2-1) “Particular requirements for fixed general purpose
luminaires”, used together with SS 263 Part 1 (and IEC 60598-1).
(k) The LED tube shall be provided with minimum IP rating of 54.
(l) The thermal path and mechanical support of the LED Chip shall be in
Ceramic material
(m) The failure rate of the completely assembled LED luminaires (inclusive
of the LEDs, heat sinks, diffuser, electronic control gear and housing)
shall not be more than 5% per 10,000 hours of operation. A failure is
deemed to have occurred if the luminaires malfunctions or does not
meet any requirements in the specifications.
(n) The luminaire that being supplied and proposed for use shall be of
non-proprietary.
(o) The material and body of the luminaire shall comply with test
standards and performance as follows:
TS/17/31 2602542S/EL
(iii) Material – Powder Coating
17.6 The electronic control gears shall power the LED such that the LED is flicker-
free including during dimming operation tested in accordance to IEEE Std
1789.
17.7 The electronic control gear shall comply with test standards and
performance requirements as follow:
17.8 The electronic control gears shall be suitable for use of AC supplies 220 -
240V at 50Hz. It shall be designed for SELV voltage and constant current for
LED operation. The electronic control gear shall be provided with protection
against short circuits, overload, over voltage, thermal overload and transient
overvoltage. It shall be of CE, ROHS compliance.
TS/17/32 2602542S/EL
The electronic control gears shall satisfy the following requirements:
THD : < 15 %
AC 220V to 240V (+/-10%) 50
Rated input voltage :
Hz continuous Operation
Efficiency : At least 75%
For LED luminaire used with motion sensor, it shall have dual level lighting. It
shall be provided with driver with a motion detector to dim the light level to
50% (+/- 5%) of its rated lumen output. The motion sensor shall be integrated
into the luminaire or remote adjacent to the luminaire. If remote, the sensor
shall be placed in its own housing and the supply cable to the sensor shall be
connected via socket connector. The LED luminaire shall remain lighted in the
event of failure of the motion sensor.
(f) Have a detection range of 8m from ceiling mount height of 2.5m to 3m.
TS/17/33 2602542S/EL
(i) Provide normally closed cover tamper.
b) LED chips must not be visually seen when lighted up; Secondary
optics/diffuser shall not produce uneven diffusion of light or dark spots
when lit.
l) Flicker-free operation.
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r) The LED has to comply to following standard:
xiv) IEC 61000-4-11, Edition 2.0 (2004), Voltage Dips & Short
Interruption,
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18. TECHNICAL SPECIFICATIONS FOR LED LUMINAIRE (OUTDOOR
18.1. Outdoor LED luminaires are those installed typically at the outdoor open
garden areas and surface carpark.
18.3. The Contractor shall use illumination grade LEDs supported with IES LM-80
accredited test report for measuring lumen maintenance of LED sources.
18.4. The usage of illumination grade LED shall not infringe any Intellectual
Property Patent of LED manufacturers. The Contractor and LED luminaire
manufacturers shall indemnify the Employer from any legal responsibilities
from any infringement of the patent right.
18.6. The thermal path and mechanical support of the LED Chip shall be in
Ceramic material.
18.7. The LED luminaire shall be pre-wired and complete with all necessary
components to provide a working unit.
(d) All housings shall be capable of being easily opened and closed
without the use of a specialised tool.
(h) The light produced shall be free of flicker, lines/spots (not applicable to
Street light).
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(i) Constructed so that individual LED light bars can be replaced in-situ.
(k) The luminaire shall be type tested to Part 1 and respective Part 2 of
IEC 60598.
(m) The luminaire shall have an impact rating better than IK07 as
defined by IEC 62262 and there shall be no damage to the
luminaire enclosure.
(n) Luminaires shall have the following information distinctly and durably
marked:
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(r) Type of LED luminaire
(t) All luminaires shall meet the Category “ Risk Group 1 “as defined by
IEC 62471 & IEC 62471-2
(i) Lead
(ii) Cadmium
(iii) Mercury
(iv) PCB (polychlorinated biphenyl)
(v) Luminaires shall be manufactured from high quality pressure die cast
aluminium incorporating a copper content of less than 0.1%.
18.9 The luminaire shall also have the following additional requirements:
(b) High power single chip on board LED will not be accepted for post top
luminaire.
(c) LED luminaire shall have luminance uniformity ratio of 1:3 tested in
accordance to SS 508 Part 4. (not applicable to Street Light)
TS/17/38 2602542S/EL
(d) Designed with Built in Protective air vent to balance the pressure and
prevent condensation inside the LED module compartment.
(g) Diffusers and optical lens shall be made of UV resistance material and
be stabilised against deformation, deterioration on discoloration due to
the lamp and/or solar radiation (UV) affecting light transmission losses
and colour shift.
18.10 The electronic control gear is defined as the driver and all other associated
control and dimming elements incorporated within the luminaire. LED control
gear shall be within +/-10% of the rated current to comply with IEC 62384.
The electronic control gear shall be designed for isolated output and constant
current operation. The electronic control gear shall be designed to suit the
LED operation and be provided with protection against short circuits,
overloads, overvoltage, thermal overload and transient overvoltage.
18.11 The electronic control gear shall satisfy the following requirements:
(d) EMC type tested to CISPR15, IEC 61000-3-2, IEC 61000-3-3 and IEC
61547 and type tested to IP67, if control gear is located outside of
luminaire
TS/17/39 2602542S/EL
(i) Supply voltage of 220-240Vac (+/-10%), 50Hz
(j) The electronic control gear shall be rated at least 50,000 hours
operation.
18.12 All LED luminaires shall come complete with the following provisions for the
replacement of the drivers.
Figure A
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19. All the luminaries, control gear, ballasts, drivers, lamp holder and related accessories
shall meet to the standard and regulation as follows:
(a) SS 121: Lamp holders and start holders for tubular fluorescent lamps
(e) SS 490-2: Lamp control gear - Particular requirements for ballasts for lighting
(o) IEC /EN 60929 / VDE 0712-23: AC and/or DC-supplied electronic control gear
for tubular fluorescent lamps - Performance requirements
(q) BS EN / IEC 61347-2-3: Lamp control gear. Particular requirements for a.c.
supplied electronic ballasts for fluorescent lamps
TS/17/41 2602542S/EL
(s) BS EN / IEC 61347-2-13: Lamp controlgear. Particular requirements for d.c.
or a.c. supplied electronic control gear for LED modules
(t) BS EN / IEC 61558: Safety of transformers, reactors, power supply units and
combinations thereof
(x) EN 60928 / IEC 61347-1: Lamp controlgear. General and safety requirements
(y) EN 61547 / VDE 0875-15-2: Equipment for general lighting purposes - EMC
immunity requirements
(z) IEC 60598-1: Luminaires. General requirements and tests (British Standard)
(bb) IEC 61347-2-3: Lamp controlgear. Particular requirements for a.c. supplied
electronic ballasts for fluorescent lamps.
(cc) Ballast and any other luminaires and lighting components regulated as
Controlled Good defined by the Singapore Consumer Protection (Safety
Requirements) Registration Scheme (CPS) must be registered with SPRING
Singapore and bear the SAFETY Mark.
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SECTION 18 - ELECTRICAL ACCESSORIES
1. General
1.1 Electrical accessories shall be of the highest quality consistent with the
required safety and shall comply with all the relevant standards. Type test
certification by recognized testing authority is essential.
1.2 The colour of switches and switched socket outlets shall be selected by the
Superintending Officer.
TS/18/1 2602542S/EL
o) BS 5733: General requirements for electrical accessories.
Specification
1.4 All steel boxes shall comply with latest Singapore Standard SS 145 and
with brass earth terminals fitted in base.
1.6 Ferrous material shall be protected both inside and out by two coatings of
approved corrosion-resistant material (e.g., zinc, cadmium, or enamel).
Enamel shall not be used outdoors or in wet locations. For outdoors or wet
locations, approved material and coating shall be used.
1.7 Unless otherwise stated, switches and switched socket outlets for outdoors
or wet locations shall be mounted at 1200 mm above finished floor level.
1.8 Other than shaver outlets, no switches and switched socket outlets shall be
allowed to install inside bath rooms or toilets.
1.9 Unless otherwise stated, all switched socket outlets on the laboratory
benches shall be surface-mounted on an approved purpose made cast
alloy pedestal boxes with 38 mm diameter knockouts in both sides for
conduit connection and earth terminal for connection of earth wire. Corners
shall be rounded. Socket outlet fixings shall be in accordance with BS 4662.
TS/18/2 2602542S/EL
1.10 All switch and socket outlet boxes, isolators, etc. shall be properly labelled
according to the circuit number of the "As-built" drawings with approved
label.
1.11 All the switches, switch socket-outlets installed above ceiling, riser, plant
rooms, maintenance room, mechanical plant room shall be of metal clad
type unless otherwise specified
2. Switches
2.1 Indication
Switches having contacts that are not visible shall be marked or provided
with a device indicating clearly either the switch is at 'ON' or 'OFF'
positions. Tumbler operated switches shall be so mounted that the tumbler
knob is in the raised position when the switch is 'OFF' and in the depressed
position when 'ON'. All tumbler operated switches shall be of the silent type
and shall comply with BS 3676 / BS EN 60669-1. Switches controlling
normal/emergency supplies shall have 'red' colour tumbler knobs. They
shall be rated minimum 10 Amp at reactive loads unless otherwise stated.
3. Lighting Switches
3.1 All flush mounted lighting switches shall be wide rocker-operated switch
with impact resistance plastic flush plate switch type mounted on malleable
iron or pressed steel boxes complete with brass earth terminals to latest
Singapore Standard SS 145. Lighting switches shall comply with latest
Singapore Standard SS 227 and Singapore Standard SS 144 / IEC 61058-
1. Whenever the number of switches at one location exceeds one, multi-
gang switches shall be used. Where more than one phase of a supply are
brought into a multi-gang switch box, the switches and accessories and
wiring connected to one phase shall be adequately separated from those
connected to other phases by means of rigidly fixed screens or barriers.
3.2 All lighting switches shall be capable of being used up to their full rating on
fluorescent loads.
3.3 Where switches are connected to normal as well as emergency supplies
of electricity "RED" coloured rocker switches shall be used.
3.4 Surface switches shall be heavy-gauge steel with conduit entries and shall
have rocker-operated mechanisms. They shall have steel front plates of
the single-switch or grid-switch type.
TS/18/3 2602542S/EL
3.5 Switches outdoors or otherwise exposed to damp conditions shall be of
industrial pattern watertight type with galvanized steel or UV stabilized PVC
boxes and waterproof gaskets.
4. Base Blocks
Every lighting fitting and accessory shall be mounted on a suitable base block or
other device providing adequate wiring space except in the following cases:
4.3 A lighting fitting or accessory providing in its own base adequate space for
wiring or one that incorporates a suitable fixing base.
4.4 A tumbler switch mounted on a flat architrave that is not overlapped by the
base of the switch.
4.7 All base blocks or similar devices shall be securely fixed by at least two
screws provided that a small base block accommodating only one
accessory such a tumbler switch, ceiling rose etc. may be fixed by one
screw only provided rotation of the base is effectively prevented by the
manner or fixing.
5. Ceiling Roses
5.2 Where they are of the three-plate type the live terminal shall be shrouded
so as to prevent accidental contact when the cover is removed.
5.3 No ceiling rose shall be used for voltage in excess of 250 V between
terminals or for connection of more than two flexible cords unless the
ceiling rose is specifically designed for multiple attachment. Brass earth
terminals shall be provided for each continuity conductor.
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6. Lamp holders
6.1 Lamp holders shall be of the bayonet-cap type for tungsten lamps up to and
including 150 watt, and of the Edison screw type for larger lamps.
6.2 Where they are integral with lighting fittings, they shall be brass with
porcelain interiors. For use with flexible pendants, they shall be of white
plastic with compression glands. Where batten lamp holders are installed
the lamp holders shall be of white plastic. In damp situation, holders shall
be approved by S.O.
6.3 Lamp holders for fluorescent tubes shall be of the heavy pattern bi-pin type
of white plastic construction.
7. Lighting Contactor
8.1 All socket outlets and plugs shall comply with latest Singapore Standard SS
145 and generally, switched socket outlets shall be of 13 amp, flush
mounting type consisting of impact resistance plastic plate, 13 Amp S.P.
rocker-operated micro break switch mechanisms mounted in a steel wall
box with a suitable brass earth terminals and matted chromed plate.
8.2 Power outlets in offices and general areas shall be mounted on skirting
boards or as directed by the S.O.. Socket outlets shall be so mounted that
the plug is withdrawn in a horizontal plane. Socket outlets shall also be
fixed on floor where so directed by the S.O. and they shall be so arranged
that no dust or water can accumulate therein.
8.3 Surface socket outlets shall be metal clad type with steel front plate for
plant rooms, risers and carpark areas.
8.4 Skirting socket outlet is not allowed to be mounted lower than 150 mm
above finished floor level.
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8.5 Outlets in plant and machine rooms shall be metal clad protected type.
These outlets shall be flush type where practicable, otherwise surface
mounted. Outlets exposed to weather and in Basement shall be
weatherproof type. Weatherproof type socket outlet shall comply with IEC
60309-2 and be provided with a push-on cap and cap retaining ring or a
screw-on cap with rubber gasket. The socket outlet shall have ingress
protection of at least IPX4 to BS EN 60529.
8.6 Switched socket outlets of 15 Amp 3 Pin and 13 Amp 3 Pin shall be flush or
surface type as indicated and shall be provided with chrome plated brass
plate. Where socket outlets are connected to normal as well as emergency
supplies of electricity. Socket outlets with "red" rocker switch shall be used.
Whereas socket outlets connected to stabilized voltage/uninterruptible
power supply shall be with "red" indication lights.
8.8 3 Phase 415 V 50 Hz switched socket outlets shall be 5 pole 5 wire 415 V
AC complete with equipment grounding and locking devices. The
receptacles shall be heavy duty moulded of rugged arc resistant polyamide,
positive locking and cannot be pulled apart accidentally. It shall be self
closing and ensures protection from electrical hazards by closing off live
connection when cap is removed. The plug shall be of the same make.
The socket outlet and plug shall be mineral oils, greases and corrosion
resistant and shall be splashproof.
8.9 Cooker outlets where used in kitchen shall be 30 A double-pole flush type
with 13 Amp switch socket contained in mild steel box and with impact
resistance flush mounted plastic plate.
8.10 Shaver socket outlets shall be 230 V/110 V dual voltage operation,
complete with isolation transformer and thermal overload device. The unit
shall be enclosed in mild steel box for flush mounting and fitted with
moulded ivory cover plate. A flush mounting double-pole switch similar to
the lighting switches shall be installed outside the bathroom/toilet to control
each shaver outlet.
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9. Isolators
9.2 Isolators shall be heavy-duty pattern with steel enclosures having cast-iron
frame members, rust-protected and finished grey stoved enamel. Front
access doors shall be fitted with dust-excluding gaskets and shall be
interlocked so that they cannot be opened when the switch is ‘on’.
Operating handles shall be lockable in both the on and off positions and
shall have visible on-off indication.
9.3 Isolators shall be 500 V rating and shall be clearly marked with their current
rating.
9.4 The moving contract assemblies are to be removable for inspection and
maintenance.
9.5 All steel doors shall be earthed to the enclosures by appropriate size of
tinned copper earth braids.
9.8 Isolator above 100 Amp, refer to the other details of the Specification.
10.1 Switch fuses shall be industrial pattern dust-proof type with HRC fuse links.
They shall have enclosures fabricated from sheet steel finished grey
stoved enamel with removable top and bottom endplates and shall have
doors fitted with dust-proof gaskets. They shall have front-operated
handles with visible on-off indication.
10.2 The interiors shall have vitreous porcelain bases fitted with plated non-
ferrous conducting components. Switches shall be of the quick make-and-
break type and have removable shields over the fixed contacts and
removable moving contact bars.
10.3 Each switch fuse shall be supplied complete with the correct HRC fuse
links.
10.4 Switch fuses shall be 500 V rating and shall be clearly marked with their
current rating.
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11. Industrial plug and socket (Cee form)
11.1. The industrial plug and socket shall comply with BS 4343, NEMA, IEC
60309-1, IEC 60309-2 and IEC 60309-4.
11.2. The industrial plug shall be of heavy duty switched interlocked socket
outlet type with on/off switch and auto shutter cover the outlet.
11.3. The body of the plug and connector shall be of heavy duty Polybutylene
terephthalate (PBT) plastic and degree of protection shall be IP44, splash
proof type for indoor. For outdoor and humid environment, the degree of
protection shall be of IP67. All the connector outlet shall complete with
auto shutter to cover the pins.
11.4. All panel mounted plug socket shall be of flush type mounting flush to DB or
OG box. Flush mounted shall water tight and shall not cause any water
ingress into panel
11.5. Chemical storage and gas storage, the body of the plug and connector shall
be of heavy duty aluminum enclosure and explosion proof.
11.6. The industrial plug and socket shall have the colour code as following :
c) Extra low voltage shall be of violet for AC, grey colour for DC
The location of outlets shown on the drawing is approximate only and the Sub-
Contractor shall before installing outlet boxes study all pertinent drawings and
obtain precise information from the S.O.. It shall be understood that any outlet may
be re-located 5 metres from the position shown on the drawings if so directed by
the S.O.. The Sub-Contractor shall be required to make any necessary adjustment
of his work to fit conditions for recessed fixtures and for outlets occurring in glazed
tile, wood panelling or other special finish and for centering such outlets properly.
13.1 Unless otherwise stated, switches and switched socket outlets for outdoors or wet
locations shall be mounted at 1200 mm above finished floor level
13.2 The mounting height of all switch socket outlets shall be above false ceiling
level for auto sensor flush valve, mechanical fan, card phone.
13.3 Other than shaver outlets, no switches and switched socket outlets shall be
allowed to install inside bath rooms or toilets.
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13.4 Unless otherwise stated, all switched socket outlets on the laboratory
benches shall be surface-mounted on an approved purpose made cast
alloy pedestal boxes with 38 mm diameter knockouts in both sides for
conduit connection and earth terminal for connection of earth wire. Corners
shall be rounded,
13.5 The mounting height of all wiring devices, outlets shall be as indicated
below with the provision that they shall be subject to alteration as per
instruction by the S.O.
Necessary extension stud shall be used for switches and switched socket outlet
boxes that are concealed in the wall or column.
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15. Standards
15.1 All electrical accessories shall comply with the following standards :-
The pressed flush table flip open power dock socket shall be of modularity and
versatility mounted virtually flush on a desk-surface.
The unit is to be easily mounted using a rectangular cut-out in the desk surface
and secured in position with two sturdy ratchet clips. It shall be constructed in
aluminium with different colour selection, providing excellent strength and allowing
a number of finish options to suit any work-surface.
The flush table power dock must be able to house RJ45 data outlets, also be able
to incorporate with 2 way smart USB charger outlets, HDMI outlets, VGA
extension, Data interface with peripherals.
The operating voltage of the power dock shall be of 220V to 250V at 50Hz and
maximum power of 3000W. The USB smart charger output power shall be of
5VDC, 3.1A maximum with input power of 240VAC 100mA.
The power dock shall comply to UL,CE, BS 5733, BS 6396 or relevant Singapore
Standard. The length of the power dock shall be of variable to suit the furniture and
the width shall be of 135mm.
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17. Power Socket Distribution Unit
The power socket distribution unit shall be of modularity and versatility type
provided for all the system furniture and of slim and compact type of width not
more than 60mm, CE marking certification of type approved by relevant authority or
accreditation bodies.
Power main plug shall be of 13A fused and detachable cable to power outlets with
pin connector. The power outlet shall be suitable for type “G” three pin plug
operated at 230V, 50Hz. Power socket distribution unit shall be protected with fuse.
The on/off switch shall be of illuminate rocker upon switch on. The power socket
distribution unit shall be of five single socket outlets with extension power pin for
another plug in connection. Extension pin shall complete with end cap.
The power socket shall have the flexibility to incorporate to incorporate with 2 way
smart USB charger outlets, HDMI outlets, VGA extension, Data interface with
peripherals. The USB smart charger output power shall be of 5VDC, 3.1A
maximum with input power of 240VAC 100mA
The power socket distribution unit shall have maximum power rating of 300W and
16A operated at 230V, 50HZ. External earth cable shall be provided for earth
bonding at the furniture, if required.
Where as specified, the power socket distribution unit outlet shall have the function
of remote power supply on/off, monitoring of the energy consumption, current and
overload.
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18. Power Socket Distribution Unit With Power Monitoring
The power socket distribution unit shall be of rack mounted and complete with
power monitoring. It shall be of slim and compact in line type, UL compliant, CE
marking certification of type approved by relevant authority or accreditation bodies.
Power meter shall be going between the source and the power distribution unit or
power socket distribution unit. It shall be suitable for all kind of single phase power
or three phase power IT rack or other purpose as specified. The power meter shall
monitor the energy consumption (kWh), active power (kW) that being consumed,
voltage (V), current (A) and power factor and send data to the monitoring system.
The power socket distribution unit shall have 2 RJ45 sensor port, thin-film
transistor (TFT) LCD display and 1 Ethernet port for remotely monitoring.
The power meter measurement accuracy shall be of +/- 1% for the energy
monitoring, Input power plug using UK BS1363 plug ‘G’ or IEC 60309 P+N+E Cee
form. The power socket distribution unit shall be suitable for IT rack from 3.6kW to
22kW of power supply. The meter shall able to operate at 0oC to 45 oC and non
condensing at humidity between 20% to 80%.
Power main plug shall be of UK BS1363 plug ‘G’ or IEC 60309 2P+E Cee form
rated 16A or 32A and detachable from the power meter. The power outlet shall be
suitable for connection to type “G” three pin plug socket outlet or Cee-form or other
form of connection that to be approved by engineer or user
The unit shall be able to send data communication for monitoring and control
through BAS, SNMP, SNMP trap, Ethernet 10/100 Mbps, DHCP, NTP protocols,
mobile application, Wireless Mesh Network or any third party software and
application or protocols.
TS/18/12 2602542S/EL
SECTION 19 – TIME SWITCHES
1. General
1.2 The supply voltage and the frequency range shall be 200...240 Volt a.c. and
50 Hz respectively.
1.6 The time switch shall have a changeover contact of 16 Amp (changeover)
at 240 Volt a.c. at p.f. = 1.
1.9 The class and degree of protection shall be class II according to VDE 0633
and IP 20 as per DIN 40050 respectively.
1.11 If the time switch is not housed in D.B., approved dust and vermin proof
insulated housing shall be used.
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SECTION 22 - CABLE TRAYS AND LADDER INSTALLATION
1. General
1.2 All cable tray and ladder shall comply to following standards
1.4 Cable ladders shall be of approved heavy duty type and constructed of
minimum 2.0 mm thickness good quality galvanised mild steel and
polyester powder coated. Cable ladder shall be protected by two coatings of
approved corrosion-resistant material (e.g., zinc, cadmium, or enamel).
Enamel shall not be used outdoors or in wet locations. For outdoors or wet
locations, approved material and coating shall be used.
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1.6 Cable trays shall be approved for the purpose and shall comply with the
following:
1.7 If the conditions are not able to achieve, cable ladder shall be used.
1.8 Colours of cable tray for different services shall be selected by the S.O..
Permanent labels shall be provided on the bottle of trays at 1200 mm
interval or at the location when the trays change direction/penetrate wall
and floor.
1.9 Trays for extra low voltage cable shall be zintec coated with approved
permanent label "TELEPHONE", “COMPUTER”, “MATV”, “LIFT” etc.
onto the trays to indicate the different services. Permanent label "ELECT"
shall be used for electrical services. Colours of cable tray for different
services shall be "ORANGE" for electrical, "WHITE" for Extra Low Voltage
(ELV) System, Computer (Data) System, Master Antenna Television
(MATV) System, Telecommunications System “BLUE” for Public Address
(PA) System, and “ GREY” for Lift System. All exposed ceiling tray shall be
of white colour or paint as to Architect requirement. Where there is
perforated or semi-exposed ceiling, all tray shall be painted to Architect
requirement.
TS/22/2 2602542S/EL
2. Cable Ladder
2.3 The cable ladder shall be completed with rung slots of 50 mm width and of
minimum thickness of 2 mm spaced at maximum 300 mm at the straight
runs.
2.4 Protective enclosure shall be provided for the cable ladder when the ladder
has been used for High Voltage cable installation except in the High
Voltage cable chamber. The protective enclosure shall have permanent
label "H.V." for identification.
2.5 Trays and ladder shall not run along the path of air-con diffuser
3. Tray/ladder Installation
3.2 Mild steel hangers fixed to wall or structural slab (with metal threaded studs
No. C14/250/60 complete with washer No. 20, two locknuts using cartridge
hammer in an approved manner shall be provided not more than 1200 mm
intervals to prevent stress on cables. Additional supports shall be provided
at junctions of cable tray/cable tray system or cable tray/steel cable trunking
system. The hangers shall be painted with a primer and two coats of semi-
glossy grey or other-approved colour.
3.4 Each run of cable tray shall be completed before the installation of cables.
TS/22/3 2602542S/EL
3.5 Where tee, cross and reducer are required, factory fabricated tee, cross
and reducer section of cable tray/ladder shall be used.
3.7 An appropriate size of copper links, brass bolts and nuts shall be installed
at each joint trunking to provide earth continuity.
3.8 The end of the cable tray/ladder shall be connected to the earth bar of the
associated distribution board by 70 mm2 PVC (GREEN/YELLOW) cable.
3.9 Sufficient space shall be provided and maintained above cable tray/ladder
to permit adequate access for installing and maintaining the cables.
3.10 Whenever the steel cable tray/ladder passing through a full height fire wall
or floor, approved fire stop putty and approved equal material shall be used
to seal the cavity of the cables and the air-gaps between wall or floor and
steel cable tray.
3.11 Fixings for the cable tray shall be disposed at regular intervals not
exceeding 1200 mm and at 50 mm from bends and intersections. Fixings
shall be fabricated from mild steel flat bar complying with BS 4360 and shall
be painted with two coats of primer and two coats of semi-glossy grey.
3.12 Where the cable tray is suspended, the installation shall not be subject to
any vertical and horizontal distortion. Suspension parts are to be purpose
made of suitable length when facilities incorporated for allowing
adjustments to be made to the height of the suspended tray. The Sub-
Contractor shall design the suspension system such that there is no
distortion to the cable tray after all the services are laid on it. The cost for
these works shall be deemed to be included in this Sub-Contract. Any
distortion found on site shall be replaced at the Sub-Contractor's expense.
3.13 All cable trays shall be mechanically and electrically continuous throughout.
3.14 Cable trays shall only cut along a line of plain metal not through the
preforations. All edges of galvanised cable tray shall be painted with two
layer of primer and two coats of approved zinc rich paint. Any scratched or
exposed parts of cable trays shall be painted with the zinc rich paint.
3.15 When welding had been employed in the fabrication of the tray and/or
accessories the area around the joint shall be mechanically prepared and
thereafter treated with zinc chromate primer or zinc rich paint according to
the original finish of the metal.
3.16 Holes cut in the cable tray for the passage of cable shall be provided with
grommets complying with BS 1767: 1999. Alternatively they shall be
bushed or lined.
3.17 The cable ladder shall be supported not more than 1200 mm interval by
approved hangers or brackets.
TS/22/4 2602542S/EL
3.18 All couplers, bends, riser, interconnection clamps and supporters and other
fittings shall be of manufacturer's standard products and shall be supported
such that it will carry the designated load.
3.19 Load test for the cable ladder shall be carried out on the complete system
in accordance to the manufacturer's recommendation.
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SECTION 23 - STEEL CABLE TRUNKING INSTALLATION
1. General
1.1 Cable trunking shall be supplied and installed complete with fittings and
accessories and shall be of an approved manufacture. It shall be
manufactured from best quality zinc- or lead-coated sheet steel finished
stove enamelled orange or other colours or galvanized and shall be of
minimum 1.20 mm thickness (18 SWG) for sizes up to and including 75 mm
x 75 mm section and 1.60 mm thickness (16 SWG) for sizes above. The
trunking shall comply with latest
1.2 Space factor for cables in trunking shall comply strictly with Singapore
Standard CP 638.
1.3 Trunkings shall be protected both inside and out by two coatings of
approved corrosion-resistant material (e.g., zinc, cadmium, or enamel).
Enamel shall not be used outdoors or in wet locations. For outdoors or wet
locations, approved material and coating shall be used.
1.5 Unless otherwise stated, trunkings for lighting and power cables shall be
painted with primer and finished with two coats of "ORANGE" stove
enamel paint. Permanent labels shall be printed on the trunking.
TS/23/1 2602542S/EL
1.6 Trunkings for electrical fire alarm system cables shall be painted with a
primer and finished with two coats of "Red" stove enamel paint. Colours of
trunking for different services shall be 'ORANGE' for electrical, 'WHITE' for
Extra Low Voltage (ELV) System, Computer (Data) System, Master
Antenna Television (MATV) System, Telecommunications System, “BLUE”
for Public Address (PA) System, and “ GREY” for Lift System. All exposed
trunkings shall be of white colour or paint as to Architect requirement.
Where there is perforated or semi-exposed ceiling, all trunkings shall be
painted to Architect requirement.
1.7 Covers shall be held securely in position with self-tapping screws fixing or
approved fastening at suitable intervals to facilitate the drawing in or
removal of cables at any time.
1.9 Steel trunking used in basement, outdoor, or other damp environment shall
be of weatherproof and galvanized construction with cold phosphate
pretreatment, chromate primer, and two coats of polyurethane finish.
1.10 Pin supports or insulating cleats at an interval of 5 metres shall be used for
non-sheathed cables in vertical trunking run.
1.11 Approved non-flammable heat barriers shall be installed not more than 3
metres apart in trunking, channel, or duct.
2. Accessories
2.1 Right angle bends, 45 degree angle bends, intersections, Tee joints,
Gusset bends, Gusset joints, Gusset Tees, Gusset intersections, end caps,
reducers, vertical offsets, horizontal offsets, end flanges and flanges
adapters, etc. shall be fabricated in factory and shall made of the same
materials and finished off with the colour as the colour as the adjoining
steel trunking.
2.2 All bends, tees, reducers, couplings, etc. shall be of standard pattern:
where it is necessary for a special fitting to be used, it is to be fabricated by
the manufacturers.
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3. Installation
3.1 The whole steel trunking system shall be installed to comply fully with of the
Singapore Standard SS 638.
3.2 The trunking shall run parallel to each other and at right angle to building
lines with bends, tees, intersections, and flanges, end caps, reducers,
offsets, and flange adapters etc.
3.3 Approved threaded steel rod hangers and angle iron brackets painted with
two coats of approved anti-rust paint and finished with semi-glossy paint
shall be provided at an interval of not more than two (2) metres. Mounting
brackets to support trunking shall be secured with metal threaded studs No.
C14/250/60 complete with washer No. 20, two locks nuts using
"TORNADS" cartridge hammer or approved equivalent. The maximum
deflection of the suspended trunking must not exceed 12.5 mm when fully
loaded between suspension points five (5) metres apart. Where necessary,
vertical trunkings shall be provided with suspension units and thrust blocks.
3.4 An appropriate size copper link, brass bolts and nuts shall be provided at
each joint trunking to provide earth continuity.
3.6 The inner radius of any bend shall not be less than twice the minor
dimension of rectangular section trunking.
3.7 Each run of trunking shall be completed before the installation of cable.
3.9 Where it is necessary to provide additional trunking over fixings, these shall
be supplied by the manufacturer and shall be applied with the
manufacturer's tools.
3.10 Where holes or apertures are formed in the trunking for cable entry, they
shall be bushed with brass smoothbore entry bushes, or PVC grommet
strips. Cable supports are to be inserted in vertical runs of trunking and
cables are to be laced thereto in their respective groups.
3.11 Whenever the steel trunking passing through a full height fire wall or floor,
approved fire stop putty or approved equal material shall be used to seal
the cavity inside of the trunking and approved fire stop compound or
approved equal material to seal the air-gaps between wall or floor and
trunking.
3.12 Where more than one service is involved multi-compartment trunking shall
be employed to separate the services.
3.13 Trunking shall not run along the path of air-con diffuser.
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SECTION 24 - CONDUIT INSTALLATION (CONCEALED OR EXPOSED)
1. General
1.1 All metal conduits shall be of heavy-gauge galvanized screwed steel and
have minimum Class 4 protection against corrosion.
1.2 All fittings shall be of the screwed pattern, and no solid or inspection
elbows, tees or bends shall be installed. Generally, all conduit fittings shall
be galvanized by the hot process both inside and out and coated with
stove-enamelled orange or other approved finish inside and out. All conduit
fittings shall have Class 4 protection against corrosion.
1.3 All metal conduits and fitting shall comply to following standard:
1.4 Conduits shall be free from internal burrs, fins and the like that may cause
damage to cables.
1.5 All conduits shall be concealed inside slab, wall, partition and column
where there is no false ceiling and running below ceiling.
1.6 All rough edges shall be removed when the conduit is cut. When threaded
in the field, a tapered cutting die 18 mm per 300 mm taper) shall be used.
TS/24/1 2602542S/EL
1.7 Minimum size conduit shall be 25 mm diameter. Other sizes shall be as
indicated on the plans, or as required by Singapore Standard SS 638 for
number and size of conductors installed.
1.8 Pull wires shall be provided in telephone, AV and other low voltage
equipment conduits/points.
1.9 Space factor for cable in conduits must strictly conform to Singapore
Standard SS 638.
1.10 All PVC insulated cables, other than flexible, shall be protected throughout
their length with heavy-gauge screwed welded conduit (enamelled or
galvanized as required) with the necessary approved loop-in, draw-in, angle
and outlet boxes. No type of `elbow' or `tee' will be allowed on works under
this Specification.
1.11 Where adaptable boxes are used they shall be of cast iron or heavy-gauge
sheet steel of not less than 12 gauge.
1.12 Conduits for extra low voltage cable shall be galvanized with words "TEL"
for TELEPHONE, permanently printed onto the conduits to indicate the
different services. All conduits shall be painted as per colour scheme stated
in General Specification.
2. Accessories
2.1 All circular junction boxes, pull boxes, solid elbows and inspection elbows
are to be malleable iron type and of standard pattern with spout to British
Standard BS 4568: 1970.
2.2 Circular junction boxes, pull boxes and inspection elbows shall be provided
with gaskets and lids.
2.3 Bushing shall be used at the point where the conduit goes into a box, fitting,
or other enclosure.
2.4 All switch and socket outlet boxes shall be surface mounted galvanized
steel type complying with British Standard BS 4662:1970 with heavy
protection both inside and outside. They shall have earth terminals.
2.5 All lids for draw-in boxes, etc., whether of the BS or adaptable type shall be
of heavy cast-iron or 12 gauge sheet steel, and shall be fixed (overlapping
for flush work) by means of two or four 2BA round-headed brass screws.
TS/24/2 2602542S/EL
3. Installation
3.1 The whole conduit system shall be installed to comply fully with clauses in
Singapore Standard SS 638.
3.2 The conduit shall be laid as far as possible in straight lines with easy sets
or bends. Bends or offset shall be made with standard conduit benders,
field bends made with an approved bender or hickey, hub-type conduit
fittings.
3.3 Prior permission shall be obtained from the S.O. for hacking and chasing on
reinforced concrete structures. Any unauthorized hacking and chasing shall
render the Sub-Contractor liable for penalty to be determined by S.O.
3.4 All conduit joints shall be cut square, threaded, reamed smoothly and
drawn uptight. Conduit shall be clean, tune and free from all obstructions
and painted with aluminum paint before being screwed into sockets and
boxes.
3.5 Conduit shall run parallel to each other and at right angles to building lines
and painted with semi-glossy paint to match the colour of the walls and
ceiling. Where the conduit is above the false ceiling, orange colour conduit
shall be used for L.V. installation.
3.6 Conduits shall be continuous from outlet to outlet and from outlets to
cabinets for switch gears, pull or function boxes, and shall be secured to all
boxes with locknuts and bushing in such a manner that each system shall
be electrically continuous throughout. Conduits' ends shall be capped to
prevent entrance of foreign materials during construction.
3.7 All conduit system shall be installed complete before conductor/cables are
pulled in. Conduits shall be supported at least every 3000 mm by approved
spacer bar type of saddles or flat hangers and firmly fasten within 150 mm
of each outlet, junction boxes, cabinet, or fittings, etc.
3.8 Conduits below false ceiling shall run vertically to each switch or socket
outlet box. No horizontal conduit work shall be allowed.
3.9 The allowable bending radius for conduit is 12 times the diameter of
conduit.
3.10 All conduits and fittings are to be painted on ground before installation to
walls and partitions.
3.11 No conduit installation work shall be allowed to run under the cement
screed except for areas using underfloor/flush floor trunking system.
3.12 A circular pull box shall be used to limit any pull to maximum 8000 mm. A
sum of conduit between circular pull boxes must not have more than two
90o bends.
TS/24/3 2602542S/EL
3.13 No conduit shall be installed with more than two right-angle bends without
draw-in boxes and draw-in boxes shall not be more than 8000 mm apart.
3.14 All conduits, except where otherwise specified, shall drop not rise to the
respective points. In no circumstances shall the conduit be erected in such
a manner as to form a U without outlet, or in any other way that would
provide a trap for condensed moisture.
3.15 Provision shall be made for draining all conduits or fixtures by a method
approved by the S.O.
3.16 Ceiling point boxes are to be of medium pattern malleable iron, with fixing
holes at 50 mm centres and conforming to SS Specification.
3.18 Galvanized spaced bar saddles shall be used for securing conduits on
surfaces other than in structural steel members for which an approved type
of clamp shall be devised. Spacing of saddles shall not exceed 1200mm
(ft.) for conduit sizes up to and including 25 mm and 1.8 m for sizes 32 mm
and above and within 1000 mm of each outlet box, junction box, cabinet or
fitting, etc. Full saddle shall be used for all vertical run of conduit.
3.19 In addition, conduit fixing shall be located not less than 150 mm from each
surface box or switch and shall be one per conduit to each such box or
switch.
3.20 Connections between conduits and trunking and conduit and steel boxes,
or between conduit and steel cases of distribution gear or equipment, shall
be made by means of a flanged coupling and brass smooth-bore entry
bush. The lead washer shall be fitted on the inside of the trunking or box,
etc.
3.21 Conduits set through walls will not be permitted. When change of direction
is required after passing through a wall an appropriate back outlet box is to
be fitted.
3.22 All joints between lengths of conduit, or between conduit and fittings, etc.
are to be threaded home and butted.
3.23 Sets and bends are to be made without indentation, and the bore must be
full and free throughout. All screw-cutting oil must be carefully wiped off
before joining up.
3.24 Conduit runs, as far as possible, are to be symmetrical and equally spaced.
3.25 The Sub-Contractor shall take all precautions in situations likely to be damp
to see that all conduits and boxes in the vicinity are rendered watertight.
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3.26 During the progress of the work all exposed ends of conduits shall be fitted
with suitable plastic or metal plugs. Plugs of wood, paper and the like will
not be acceptable as sufficient protection.
3.27 All conduit fittings not carrying lighting or other fittings shall be supplied with
suitable cast-iron covers with round-head brass screws. Where flush
boxes are installed the covers shall be of the overlapping rustproof pattern.
3.28 All conduit boxes, including boxes on and in which fittings, switches and
socket outlets are mounted, shall be securely fixed to the walls and ceilings
by means of not less than two countersunk screws, correctly spaced, and
the fixing holes shall be countersunk, so that the screw heads do not
project into the box.
3.29 Lighting, power and any other types of circuit shall be run in separate
conduits and no circuit of any one system shall be installed in any conduit
or box of any other system.
3.31 Where conduits are required to run across expansion joints, they shall be
provided with a short-length of approved liquid-tight, nonmetallic, and
sunlight-resistant PVC covered flexible metal conduit sufficient to allow for
a total movement of +50 mm.
3.32 Where conduits are run in wet or damp location, conduits, clips, saddles,
bolts and screws, etc., shall be corrosion resistant materials or protected
against corrosion by corrosion resistant materials as required by Singapore
Standard SS 638 and approved for that purpose by the S.O.
3.35 Whenever conduit passing through a full height fire wall or floor, approved
fire stop compound shall be used to seal the air-gaps between wall or floor
and conduit.
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SECTION 25 - FLOOR TRUNKING INSTALLATION FOR POWER, TELEPHONE
AND DATA COMMUNICATION SYSTEMS
1.1 Power
a) All underfloor trunking shall be made from high impact uPVC and
shall comply with latest Singapore Standard SS 638 and BS 476
Part 5.
1.2 Accessories
a) All junction, outlet and vertical access boxes shall be rust free and
water-tight construction.
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e) All pedestal outlets boxes shall be manufactured from die-cast
aluminum with integral lugs screw threaded M 3.5 for location of
all BS switch-socket outlets to BS 4568 : Part 2 1970. Cadmium
plated earthing terminals shall be pressed into the body casting.
1.3 Installation
d) All floors boxes shall be provided with a timber "throw away" lid to
prevent ingress of screed and dust during installation.
e) All floor boxes shall be levelled so that surface covers will be flush
with the finished floor covering.
a) A load test shall be carried out on the underfloor box and trunking.
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2. Flushfloor Trunking System
2.1 General
2.2 Accessories
c) Tap-off for any three services shall be made possible at any point
along the trunking by drilling into the cover and installation of a
pedestal outlet box.
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f) Floor outlet box shall be used for housing the switched socket outlet,
data and communication outlet as shown in the tender drawings. The
outlet box shall be supplied with a textured, easy to clean frame and
the lid shall be available in grey colour. The frame with lid shall be
suitable for used in carpet or vinyl tile (7 mm thickness) environment
and to be self adjustable to the floor finishes. All outlet boxes shall
have adjustable mounting bracket for mounting below or above the
floor panel. Coloured trim shall be provided to match the floor
finishes.
2.3 Installation
a) The structural floor slab on which the flushfloor are to be laid shall
be clean and level by the Sub-Contractor. Humps and unlevel
structural floor shall be hacked to ensure accurate levelling of the
system.
c) The straight feeder trunking with the junction shall be laid first and
following by the distribution trunking. All fixing brackets are to be
fastened on the exterior of the trunking and the covers shall not
be removed until later stage.
d) After the trunking and junction box have been set in position and
levelled, they shall be securely fastened to the structural floor by
the means of using the floor fixing brackets. The fixing method
shall be submitted to S.O. for approval before proceed works.
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2.4 Load test
a) A load test shall be carried out on the flushfloor junction box and
trunking.
3.1 General
3.2 Accessories
c) Tap-off for any three services shall be made possible at any point
along the trunking by drilling into the cover or using purposed
made tap-off unit for installation of floor outlet box.
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d) Floor outlet box shall be used for housing the switched socket
outlet, data and communication outlet as shown in the tender
drawings. The outlet box shall be supplied with a textured, easy to
clean frame and the lid shall be available in grey colour. The
frame with lid shall be suitable for used in carpet or vinyl tile (7
mm thickness) environment and to be self adjustable to the floor
finishes. All outlet boxes shall have adjustable mounting bracket
for mounting below or above the floor panel. Coloured trim shall
be provided to match the floor finishes.
3.3 Installation
d) A load test shall be carried out on the raised floor junction box and
trunking. The box and trunking shall be able to withstand a 9 kN load
(18 cm X 7.9 cm indentor) with only 2 mm deflection
f) Whenever the steel trunking passing through a full height fire wall
or floor, approved fire stop putty or approved equal material shall
be used to seal the cavity inside of the trunking and approved fire
stop compound or approved equal material to seal the air-gaps
between wall or floor and trunking
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SECTION 26 - EARTHING
1. General
1.1 The Sub-Contractor shall supply, install, test and commission the following:
3) Generator System
5) Telecommunication systems
6) Computer Systems
7) Data Centre
8) Server Room
9) Clean Room
10) Equipments.
1.2 The entire earthing installation shall fully comply with all relevant clauses of
the latest edition of Singapore Standard SS 638: code of practice for
electrical installations and Singapore Standard SS551: code of practice for
earthing.
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1.4 The metal parts of all switch gears, switches, metal boxes, switch-socket
outlets, isolators, metal trunking, lighting luminaries, metal conductors and
all metal work liable to become alive in the event of failure of insulation and
the earth connection of all electrical fittings and appliances shall be
effectively earthed by means of earth continuity conductor of adequate size.
1.6 If earth plate is employed, the Sub-Contractor shall arrange with the EMA.
to inspect the installation before covering with earth.
1.7 All earth conductors shall be protected by concrete slabs of 200 mm (W) x
600 mm (L) x 50 mm (T).
2. Earth Connections
2.1 The earth continuity conductor from all exposed metal parts of equipment
required to be earthed including earth connections to plug sockets shall be
connected by one of the following appropriate methods unless otherwise
stated :-
The main earth continuity conductor from switchboard to earth electrode shall be
installed as directly as possible without looping into any accessory or equipment.
4. Earthing Electrodes
4.1 Earthing electrodes shall comprise one or more hard-drawn copper rod of
minimum diameter of 16 mm. The length of the electrodes/rods shall be
made up from standard 1200 mm or 1800 mm lengths with internal screw
and socket joints. The electrodes/rods shall be driven into the ground to a
depth of at least 3650 mm regardless of the size and numbers used. In any
circumstance, it shall be sized that it can be driven into the soil without of
deforming the rod/electrode.
4.2 Earth electrodes shall be driven into the ground at a distance of at least
1000 mm away from the building line and by means of mechanical
hammers employing driving heads.
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4.3 The distance between any two driven electrodes shall be at least twice that
driven length. If the earthing resistance due to one electrode is insufficient
for the required purpose additional electrodes shall be driven into the
ground and connected to the original electrode until a sufficiently low value
of earth resistance to meet specified requirements is achieved.
4.4 Each earth electrode shall be located as instructed by the S.O. and be
provided with a concrete pit with substantial removal lib to enable access to
the connection between earthing electrode and earth continuity conductor
to be obtained. The earth continuity conductor shall be clamped to the
earth electrode by an approved method that shall enable the connection to
be broken and to be remade as often as may be necessary.
The resistance of the main earth electrode/s to the general mass of the earth,
except where earth leakage circuit breakers are installed in the circuits, shall be
low enough to permit the conducting current to earth of the value not less than
those specified in the latest edition of Singapore Standard SS551 standards or
latest.
6. Earth Electrodes
Solid earth plate shall be made of high continuity copper of dimension 900 mm x
900 mm x 3 mm.
Lattice type of earth plate shall be made of ten (10) no. hard drawn high
conductivity tinned, rectangular copper bars of 900 mm x 25 mm x 3 mm bolted
together by 5 mm diameter bolts and nuts to form a dimension of minimum size of
900 mm x 900 mm. The distance between bars shall not be more than 100 mm.
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9. Earth Continuity Conductor Resistance
The electrical resistance of earth continuity conductor and earthing lead measured
from the connection with the main electrode to any other position in the complete
installation in the building shall not exceed 1 ohm.
10.1 A precast concrete inspection pit shall be provided for each earth electrode.
The precast concrete cover shall be fixed flush to ground level over a
concrete inspection hole 200 mm x 200 x 250 mm deep. The cost of which
shall be included in the Tender Sum.
10.2 For inspection pit on the car park or road, suitable approved cast iron
inspection pit and cover shall be used.
10.3 All the inspection pit shall be filled with approved fine grade of sand at the
end of the testing and commissioning of the system.
10.4 All inspection pit shall properly label with type of earth pit, date of test, ohm
of the point, pit number and the total ohm achieved by the system. Label
shall installed at the internal of the pit for car park, road and concrete area
11. Label
The end of each earthing lead inside the concrete inspection hole shall be labelled
with 4.75 mm lettering "SAFETY ELECTRICAL EARTH DO NOT REMOVE"
stamped into an aluminum plate.
12.1 The size of copper earth conductor shall conform to Table 1 of Singapore
Standard SS551: 2009. But, the minimum size of 25 mm x 3 mm copper
tape or 70 mm2 green PVC insulated copper cable shall be used.
12.2 Earthing cables from main earth bar to earth electrodes; H.V. switchgear
frames; L.V. switchgear frames, transformers frames and transformer
neutrals etc. shall be individually connected from individual equipment to
main earth bar.
12.4 Green/Yellow PVC insulated cables shall be used for substation earth
electrodes and transformer neutral.
12.5 Earth tape used for EMI cage shall be of green PVC insulated copper tape.
12.6 Earth cable used for EMI earth bonding shall be of green PVC insulated
copper cable encased in GI conduit.
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13. Main Earth Bar
13.1 Main earth bar shall be made of high conductivity hard-drawn copper bar of
minimum cross-section area 300 mm2 (6 mm thick x 50 mm width) unless
otherwise stated.
13.2 The actual location of main earth bar shall be decided by the
Superintending Officer on site.
13.3 The minimum length of the main earth bar shall 500 mm. The main earth
bar shall be bolted onto the wall by means of minimum four nos. of
approved 2700V epoxy insulators. Additional nos. of insulators shall be
used for additional length of 200 mm.
14.1 A layer of 150 mm depth coke shall be filled in the pit before and after the
installation of earth plate.
14.2 Earth corner of every earth plate shall have one no. of copper earth tape of
minimum size of 25 mm x 3 mm bolted with minimum two (2) braze bolts
and nuts onto the plate. The other end of the tape shall be clamped to the
exposed end of solid copper earth rods of 3650 mm x 16 mm diameter
which shall be placed at four corners of the earth plates.
14.3 Each exposed end of the earth rods shall be housed in a pre-cast concrete
inspection pit complete with cover.
14.4 If the inspection pit is located on the car park or road, suitable approved
cast iron inspection pit and cover shall be used.
14.5 Approved type of connector clamps for connecting copper tape to earth rod
and connecting cable sockets for PVC insulated copper cable to earth rod
shall be used. Only one number of earth cable or copper tape shall be
allowed in each conductor clamp made to the earth electrode rod.
14.7 All cable connection shall have tinned copper socket to prevent corrosion
and oxidation.
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SECTION 28 - SURGE PROTECTIVE DEVICES (SPD)
1. General
1.1 This section of the specification covers the supply, installation and the testing
for the surge protective devices and is to read in conjunction with the
drawings.
1.2 The system shall be installed according to the following standards. Where the
Publications are referenced throughout this specification and shall apply when
relevant.
1.3 All components shall be from the same manufacturer to ensure that system
performance is fully coordinated.
1.4 Surge Protective devices (SPD’s) shall be installed at each main switchboard
and at distribution switchboard supplying critical equipment (computers, PLC’s
etc) and original devices as indicated in the drawings.
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2. Main Switchboard Surge Protective Devices
The minimum acceptable requirements for a main switchboard SPD are as follows:-
2.1 The maximum continuous operating voltage (MCOV) of the SPD must be 25%
above nominal system voltage. For example, for use on a 240V AC (phase-
neutral) system, the SPD’s rated MCOV must exceed 300V AC.
2.2 The maximum single withstand surge current, per phase of the SPD, is to be a
minimum of 140kA (8µs rise time and 20 µs delay time to half peak amplitude),
including all fusing and overcurrent protection. The failure of any fusing
mechanism under this high current condition is not permissible.
2.3 The complete SPD must be UL listed to UL 1449 or equivalent for 230/400V
AC (phase-neutral) systems, the rated suppression voltage for the complete
SPD is to be 800V or less.
2.4 The SPD must be modular in design. Surge protection circuitry, fusing
mechanisms and diagnostics are to be housed in a replaceable module.
Discrete modules are to be employed for each phase. Each surge protection
component within a module is to be individually protected by thermal and short
circuit fusing mechanisms that disconnect should a fault occur.
2.5 The SPD must include full diagnostics, electrical (LEDs) and mechanical (a
flag visible through a window) status indicators must be presented at the
module level. Remote status indication is to be available through dry (or
voltage free) contacts which can be connected to a PLC/Building Automatic
System.
2.6 All surge carrying connections within the SPD are to be heavy duty bolted
connections. Wires less than 8/AWG (10mm²) or friction contacts for
replaceable modules are not to be used.
3.2 Performance of these surge protective devices shall be coordinated with the
main switchboard SPD such that 95% of incoming surge current is diverted by
the main switchboard.
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4. Surge Protective Devices For Data-Communication Lines
SPD’s for data lines shall : have a maximum surge capacity of 10kA per line, less than
3dB signal attenuation at 5 times the maximum data bit (or baud)rate, have a let-
through voltage appropriate for the susceptibility of the interface and a maximum
continuous operating voltage 25% above the peak signal voltage.
The SPD shall be installed to protect the line-ground (L-G), line-netural (L-N) and
Netural-ground (N-G).
Warning indication shall be provided for high neutral to ground voltage to be able for
identification any potential wiring faults conditions which exist within the facility.
6. Test
6.1 All test result from relevant testing authorities shall be submitted for approval.
6.2 All tests shall be carried out according the approved standard and to the
satisfaction of the superintending officer.
7. Label
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SECTION 29 – SMART CARD ACCESS WITH COMPUTER AND SOFTWARE
SECURITY SYSTEM
1. System Overview
1.3 The users interface with the computer system shall be via the user
level. The users shall interact with the computer via the keyboard or
mouse. Field information gathered by the computer system shall be
transformed into human readable form and shall be presented via
intuitive summery windows and graphic floor plans dynamically in real
time, for ease of monitoring and control. Printers and disk drives shall
serve as a logging device, where data can be retrieved and processed
in a later time.
1.4 The scope of work to be covered in this section shall include the
supply, delivery, install, test and commission and the final handover of
the Security Card Access system.
1.5 The works covered in this section is considered as specialist work; the
Tenderer shall seek competent specialist in this field to prepare
submission of the works as part of the overall tender submission.
1.6 The system shall provide facilities to configure, edit, review and
implement security SOPs, such as time-based schedule, event-based
schedule and situation based program triggering schemes.
1.7 The system shall reserve flexible interfaces to integrate with 3rd party
systems whenever required, and shall cater expansion capability
without having to change entire system structure.
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2. Equipment Description
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6) Form Factor: Small Form Factor
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e) The CRC firmware shall be remotely upgradable for fast
deployment of new firmware via network, without having to
physically access controller on site. Through CRC, reader
firmware also must be remotely upgradable for quick
deployment of business logic change, reading technology
change etc.
4) Door Fail
7) Break in
8) Duress Alarm
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3. Basic Design and Operational Requirements
a) The System shall allow simple and short operator input for
quick and error free man-machine communication.
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b) Calculation of the estimated total response times within the
constraints of the system hardware and software shall be
submitted with the tender for various combinations of critical
and non-critical, binary and analog points being processed by
the main computer.
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SECTION B - SYSTEM FUNCTIONS FOR SECURITY CARD ACCESS SYSTEM
1. Supervisory Centre
4) Date
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g) Field messages (Change-of status, alarm, limit violation)
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F3 Key help at the level 0 and level 1 dialogue
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1.3 Definition
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4) Access code to restrict unauthorised operators from
changing of limits or switching of equipment (ie read
access only) according to the respective discipline and
seniority of operators.
5) Device group which the device belongs to.
b) Upon right-click on the device icon from floor plan, system tree
view or device tree view, operators shall be allowed to :
1.6 Commands
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b) Commands and actions shall include the following:
1) Commands to control
1.7 Alarm/Change-of-State
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d) Alarm and change-of-status reports shall be complemented
with the initiation of one or more colour graphic diagrams at the
graphic viewer in automatic mode.
The Supervisory Centre shall provide the facilities for the following
report/enquiry not be limited to :
a) Roll Call Report that shall list out on the report printer all
personnel that are in a specified location during the specified
time and date. The operator shall be prompted to enter the CA
name, start and stop data, start and stop time.
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e) Staff Attendance Enquiry that shall display locations of the staff
by departments/groups. The operator shall select to view any
of the 10 departments, each defined with 10 names.
The Supervisory Centre shall check for the last transaction for
each of the names and if not available or matches the CAUs
defined to be outreaders shall indicate that the person is out. If
the person is in, the Supervisory Centre shall display the last
location. Utility shall be provided the definition of names in
each department as well as the CAUs that are readers
associated with exit door.
f) Historical Log
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1.10 Graphic Display
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1.11 Advisory Messages
The Supervisory Centre shall provide the utility to enable the operator
to determine the type of information and the layout that he would like
to see on one screen (defined as a page). The operator shall be able
to define the mix of different device points (digital input, line
supervised digital input, digital output or card access unit) to be
displayed on one page. As such, the operator shall be able to define
one page that will indicate the status of the card access units. Each
page shall be able to display a minimum of 20 device points.
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c) The alarm logging system shall be provided as part of the
standard system facilities. The alarm logging system shall
automatically log all alarms on the hard disk. This alarm is
generated when an device point changes to the state which
was programmed as the alarm state.
d) The files that make up this database shall include but not
limited to:
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9) Local Command Sequence File
2.1 General
a) The card access security service shall provide the user with
the means of controlling entry to secured areas equipped with
Card Access units (CAU) based on access codes and time
criteria. Each authorised user shall be assigned an access
code which relates to an assigned time zones for each CAU.
The CRC shall be equipped with the following features but not limited
to:
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c) after 3 consecutive unsuccessful attempts, the CRC will send a
'multiple attempts' alarm to the S.C.
f) The CRC shall has provision for 64 time zones. Each time
zone shall consist of 4 start-stop intervals per day (Monday -
Sunday) plus another 2 intervals for holiday.
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m) CRC shall detect the following alarm conditions : door open too
long, door close failure and door command failure.
n) CRC shall be equipped with built-in fire alarm panel input point
as hardware interlocking. Even the CRC firmware is not
running/hang, the hardware interlocking mechanism shall still
function, meaning a valid fire alarm signal shall unlock the
doors without CPU involvement.
The card access unit shall be suitable for proximity card type with
keypad as additional requirement for legal access.
- 1K bytes EEPROM
- Embedded antenna
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- Dimension: CR80 standard credit card size
- Material: PVC
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3. Auto Alarm Notification System
Upon a define time delay and system error/alarm message, the system shall
automatically deliver the same message to the pre-defined group of recipient
via Email and/or SMS.
The alarm source, the alarm type, alarm priority, device group, device name
from which the users supposed to receive alarm shall be configurable. The
time duration for a recipient to receive alarm must be also configurable.
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SECTION 30- POWER METER
1. General
1.1. All setup parameters required by the Power Meter shall be stored in
nonvolatile memory and retained in the event of a control power interruption.
1.2. The Power Meter may be applied in three-phase, three- or four-wire systems.
1.3. The Power Meter shall be capable of being applied without modification at
nominal frequencies of 50Hz.
1.4. The power meter shall comply to BS EN / IEC 62053: Electricity metering
equipment (a.c.). Particular Requirements
2. Measured values
2.1. The Power Meter shall provide the following, true RMS metered quantities:
Real-Time Readings
e) Frequency
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2.4. Power Analysis Values
g) Phase Rotation
i) Each harmonic Magnitudes & Angles for Current and Voltages (Per
Phase) up to the 31st Harmonic.
3. Demand
All power demand calculations shall use any one of the following calculation
methods, selectable by the user:
a) Thermal demand using a sliding window updated every second for the
present demand and at the end of the interval for the last interval. The
window length shall be user selectable from 1-60 minutes in 1 minute
increments.
b) Block interval, with optional sub-intervals. The window length shall be user
selectable from 1-60 minutes in 1 minute intervals. The user shall be able to
set the sub-interval length from 1-60 minutes in 1 minute intervals. The
following Block methods shall be available:
a) Sliding Block that calculates demand every second with intervals less
than 15 minutes and every 15 seconds with an interval between 15
and 60 minutes.
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c) Demand can be calculated using a Synchronization signal:
4. Sampling
The current and voltage signals shall be digitally sampled at a rate high enough to
provide true rms accuracy to the 63rd harmonic (fundamental of 50 Hz).
5.1. The Power Meter shall provide minimum and maximum values for the
following parameters:
g) Frequency
5.2. For each min/max value listed above, the Power Meter shall record the
following attributes:
b) Min/Max. Value
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6. Harmonic Resolution
6.1. Advanced harmonic information shall be available via the Power Meter. This
shall include the calculation of the harmonic magnitudes and angles for each
phase voltage and current through the 31st harmonic.
6.2. Harmonic information shall be available for all three phases, current and
voltage, plus the residual current. To ensure maximum accuracy for analysis,
the current and voltage information for all phases shall be obtained
simultaneously from the same cycle.
7. Current Inputs
7.1. The Power Meter shall accept current inputs from standard instrument current
transformers with 5 amp secondary output and shall have a metering range of
0-10 amps with the following withstand currents: 15 amp continuous, 50 amp
10 sec per hour, 500 amp 1 sec per hour.
8. Voltage Inputs
11.1. The Power Meter shall allow connection to circuits up to 600 volts AC without
the use of potential transformers. The Power Meter shall also accept voltage
inputs from standard instrument potential transformers with 110 volt
secondary output. The Power Meter shall support PT primaries through 3.2
MV.
11.2. The nominal full scale input of the Power Meter shall be 347 Volts AC L-N,
600 Volts AC L-L. The meter shall accept a metering over-range of 50%.
The input impedance shall be greater then 2 Ohm.
9. Accuracy
9.1. The Power Meter shall comply with ANSI C12.20 Class 0.5 and IEC 60687
Class 0.5 for revenue meters.
9.2. The Power Meter shall be accurate to 0.25% of reading +0 .025% of full scale
for power and energy. Voltage and current shall be accurate to 0.075% of
reading plus 0.025% of full scale. Power factor metering shall be accurate to
±0.002 from 0.5 leading to 0.5 lagging. Frequency metering shall be
accurate ±0.01 Hz at 45-67 Hz.
9.3. These accuracies shall be maintained for both light and full loads.
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10. Input/Output
10.1. The Power Meter shall supply 1 digital input and 1 digital solid state output/KY
pulse output as standard.
10.2. The Power Meter shall be capable of operating a solid state KY output relay
to provide output pulses for a user definable increment of reported energy.
Minimum relay life shall be in excess of one billion operations. The standard
KY output shall operate up to 240 volt AC, 300 volt DC, 96mA max, and
provide 3750 volt rms isolation.
10.3. The Power Meter shall support multiple input/output options including digital
inputs, mechanical relay outputs.This optional I/O shall be in the form of an
option module that can be field installable.
10.5. The optional relay output module shall provide a load voltage range from 20
to 240 VAC or from 20 to 30 VDC. It shall support a load current of 2A.
11. Logging
11.1. The Power Meter shall provide for onboard data logging. Each Power Meter
shall be able to log data, alarms and events, and waveforms. The Meter shall
have 80kb of on-board nonvolatile memory. Logged information to be stored
in each Power Meter include the following:
b) Custom Data Logs: The Power Meter shall provide 1 data. Each entry
shall be date and time stamped to the second. The log entry shall hold
data of up to 96 parameters each. In addition, it shall be possible for a
user to define an event. Data logs can be configured by users to be
Fill & Hold or Circular (FIFO).
c) Alarm Log. This log shall contain time, date, event information, and
coincident information for each user defined alarm or event.
11.2. The Power Meter shall have default values for the data log loaded at the
factory and begin on device power up.
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12. Alarming
d) Over kW Demand
e) Phase reversal
12.4. For each over/under metered value alarm, the user shall be able to define a
pick-up, drop-out, and delay.
12.5. There shall be four alarm severity levels in order make it easier for the user to
respond to the most important events first.
It shall be possible to field upgrade the firmware in the Power Meter to enhance
functionality. These firmware upgrades shall be done through the communication
connection and shall allow upgrades of individual meters or groups. No disassembly
or changing of integrated circuit chips shall be required and it will not be necessary to
de-energize the circuit or the equipment to perform the upgrade.
The Power Meter shall operate properly over a wide range of control power including
90-457 VAC or 100-300 VDC.
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15. Communications
16. Display
16.1 The Power Meter display shall also allow the user to select a date/time
format.
16.2 The Power Meter display shall be back lit LCD for easy viewing, display shall
also be anti-glare and scratch resistant
16.3 The Display shall be capable of allowing the user to view four values on one
screen at the same time. A summary screen shall also be available to allow
the user to view a snapshot of the system.
16.4 The Power Meter display shall provide local access to the following metered
quantities:
a) Current, per phase rms, 3-phase average and neutral (if applicable)
g) Frequency
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16.5 Reset of the following electrical parameters shall also be allowed from the
Power Meter display:
b) Peak demand power (kW) and peak demand apparent power (kVA)
16.6 Setup for system requirements shall be allowed from the Power Meter
display. Setup provisions shall include:
a) CT rating
b) PT rating
17.1. The power meter shall be of slim and compact in line type, UL compliant, CE
marking certification of type approved by relevant authority or accreditation
bodies.
17.2. Power meter shall be going between the source and the power distribution
unit or power socket distribution unit. It shall be suitable for all kind of single
phase power usage eg, rack, laboratories, offices etc. The power meter shall
monitor the energy consumption (kWh), active power (kW) that being
consumed, overload, voltage (V), current (A) and power factor and send data
to the monitoring system. The power meter shall have 1 RJ 45 sensor port
and relay for remotely switch devices on and off. It shall have built in bi-Stable
latched relay, which retains the state regardless of any power or not. The
power meter shall have status indicating light showing the power status and
the relay status.
17.3. The power meter shall be of class 0.5 for the energy monitoring, Input power
plug using UK BS1363 plug ‘G’ or IEC 60309 P+N+E Cee form. The built in
latch relay contact shall be of 40A. The meter shall able to operate at 0oC to
45 oC and non condensing at humidity between 20% to 80%.
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17.4. Power main plug shall be of UK BS1363 plug ‘G’ or IEC 60309 2P+E Cee
form rated 16A or 32A and detachable from the power meter. The power
outlet shall be suitable for connection to type “G” three pin plug socket outlet
or Cee-form.
17.5. The power meter shall be able to send data for monitoring and control through
BAS, SNMP, mobile application, Wireless Mesh Network or any third party
software and application
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SECTION 31 – TELEPHONE CABLINGS (CAT 6 UTP) SYSTEM
1. General
1.1 This section is for the supply, installation and commissioning of the telephone
system using CAT 6 unshielded twisted pair (UTP) copper cabling system,
optical fibre cabling system and associated works..
1.2 All equipment supplied shall be the latest in current manufacture and have
spare parts readily available.
1.5 The Sub-Contractor shall submit details shop drawing and obtain approval
from the S.O. before commencement of work.
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g) EIA/TIA 606: Administration Standard for Telecommunications
Infrastructure in commercial Buildings
l) IEEE 802.5: IEEE Standard for Local Area Networks: Token Ring
Access Method and Physical Layer Specifications
2.1 Each telephone riser shall be provided with 2 nos of IDF with six terminal
block.
2.4 Provision of RJ45 patch panel in utility room or closet for residential
units.
2.5 Optical fibre cables with associated fibre interface points and fibre
termination points.
2.6 All necessary wiring from the telephone point including outlet to the terminal
block inside the Telephone riser including termination of the four pairs of
wires at both end. All cables used shall be Category-6 UTP computer grade
cable. All the patching cables at the telephone outlet end and the riser
terminal block ends complete with RJ45 jacks. The patching cables shall be
of minimum length of 3 meters.
2.8 Coordinate with PTL Service Providers and users on for the activation of
lines.
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3. Category 6 UTP Cable
3.1 All UTP cables used shall be of Category 6, 4-pair 100 ohm high
performance unshielded twisted pair (UTP). The UTP cable shall be of 24
AWG (0.51 mm) bare solid copper conductors insulated with high density
polyethylene, jacketed with the non-halogen compound. The insulated
conductors are twisted into pairs. The cable shall be IEC tested for low
smoke and non-halogen emission.
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e) All UTP cables shall meet the requirement specified for current
and emerging standard such as ANSI X3T9.5, TPPMD, 100Mbits
Ethernet, ATM 155Mbps, CDDI at 100Mbps, ISDN, Data over
RS232, Ethernet over 10 BaseT, Ethernet over 100 BaseT, token
ring and possibility of 622 Mbps transmission and application in
future.
f) Each run of cable between the patch panels and the computer
outlet shall be continuous without any joints or splices.
g) The length of each individual run of cable from the patch panels in
from the IDF or termination block to the computer outlet shall not
exceed 90 meter for error-free transmission at 155 Mbps.
j) The 4 pair UTP cable shall also meet or exceed the following
standards:
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k) The 4-pair UTP cable shall comply with the EEC (European
Economic Community) 1992 EMC (electromagnetic compatibility)
Directive requirement and the following required standards:
· Emissions:
EN 55 022 radiated emissions
EN 55 022 AC mains conducted emissions
EN 60 555-2 AC mains harmonics emissions
EN 60 555-3 AC mains voltage fluctuations
· Immunity:
IEC 60801-2 electrostatic discharge immunity
IEC 60801-3 radiated immunity
IEC 60801-4 fast transient immunity
l) The 4-pair UTP cable shall support high speed data, voice, image
and single channel video application.
a) The RJ45 patch panel provided in the utility room or closet shall
have sufficient capacity to cater for the total quantity of the
RJ45 points in the zones served.
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3.3 Optical fibre cables with associated fibre interface points and fibre
termination points
c) The fibre interface point and fibre termination point shall each
be a set of 2 SC/APC connectors.
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f) Fibre interface point shall be securely mounted at the side of
the telecommunication riser facing the door. Where there is no
telecommunication riser, the fibre interface point shall be
securely mounted inside the gate pillar (or meter compartment)
at a height which is at least 1m.
Each IDF shall be sized for 100 pair telephone cables termination, unless
otherwise specified.
3.6 All cables, both fiber and copper shall be terminated during the initial
installation build-out.
4. Installation
4.1 The scope of work in this section refers to the telephone point and cable
installation. Location of points refer to the associated tender drawings.
4.2 Cable trunking or cable tray installed along the corridor shall be similar to
the cable trunking or tray installed for the electrical cable except the
colour of the trunking shall be "green" for telephone and "white" for
computer installation.
4.3 The cable trunking shall be marked at every 1 metre interval or at least 2
markings at equal interval for every length of trunking either by permanent
machine press lettering 'TELEPHONE' for respective services or by
spray-painting the wording before installation of cable trunking.
4.4 Similar treatment to the cable tray if used shall also be applied.
4.5 Relevant sections of cable trunking and cable tray for electrical
installation in this tender specification are also applicable in this section.
4.6 All the downdrops from the cable trunking and cable tray shall be
concealed within brickwall, partition, and other wall paneling by using
uPVC conduits.
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4.7 Relevant section of concealed conduit wiring for electrical installation shall
be applicable in this section.
5. Accessories
5.1 Cable trunkings and cable trays shall be provided with factory made
elbows, tees, crosses, branch and reducers, joints and other accessories
such as earthing connector to ensure continuity, coupler piece, and all
cadmium-plated bolts and nuts.
5.2 Fixing brackets fabricated from galvanised mild steel angle iron and
threaded rods shall be supplied and installed. The sizes of all suspended
rods shall be calculated depending on the loading for S.O.'s approval.
5.3 Rawl plugs suitable for the installation of threaded rods shall e provided
for the suspension of cable trunkings and cable trays.
6.1 All risers shall be provided with IDF frames complete with six terminal
blocks.
6.3 Sub-contractor shall coordinate with Service provider for the termination
and testing of individual telephone/fax lines.
6.4 The Sub-Contractor shall also provide Main Distribution Frame in the MDF
room complete with terminal blocks and other accessories required for the
complete installation for the buildings.
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7. Installation
7.1 Cable trunking or cable tray installed for telephone and for computer shall
be separated horizontally and vertically by 100 mm minimum if they are
running along the same route.
7.2 The cable trunking shall allow another 25 mm on the height for the
coupling of conduit to the side of the trunking.
7.3 When allowing for access to the conduit proper metal hole cutter with
diameter of conduit shall be provided for cutting the side of trunking.
8.2 Certification
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SECTION 32 – LIGHTING MANAGEMENT SYSTEM
1. General
1.1 The Sub-contractor shall engage a Specialist for this part of the works i.e.
to design, supply, install, test and commission the complete Lighting
Control System, Power monitoring and status monitoring of switchboards,
distribution board, generator and Handicap call bell as per but not limited to
this Technical Specifications, Design Parameters and Tender Drawings.
1.3 The Sub-contractor shall engage a Specialist for this part of the works and
submit the name of the Specialist in the tender for S.O.’s approval.
1.4 The required and accepted Lighting Control System shall be strictly
configured as per but not limited to this Technical Specifications, Design
Parameters and Tender Drawings. Any alternative proposed and offered is
not acceptable unless otherwise approved by the S.O.
1.6 All devices connected to the system, such as switches, sensors, actuators,
displays, control units, dimmers etc. can exchange information via this
system. All devices shall be able to select freely and are interactive
between one another. These devices shall be able to be programmed to
perform its present specific tasks as required by the project and with the
flexibilities in changing its desired tasks to meet the End Users’
requirement at any time in the future.
1.7 All devices shall be able to being programmed to any specific tasks or
different loads and also provide flexibility in changing its tasks or loads at
any time.
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1.9 The system shall allow any brand of Internet of Things and Artificial
Intelligent to be interfaced without the need to expand any of the system or
add -in controller.
1.10 The lighting and power circuits should be wired in a topology that meets the
wiring regulation for a conventional ON/OFF switching control and also to
be automation ready using a non-proprietary protocol system.
1.11 The system shall be expandable and not limited or having constraint to
specific lighting fixtures or type of lamps. Switching actuator shall be
suitable and rated for inductive lamp load switching. Design of by-pass
and/or isolation switching shall be stipulated in the proposal
1.13 The system shall be of IP web base access that can be easily interfaced
with third party and shall have gateway/bridges interfaces (BACNET, OPC)
for connectivity to other control LAN networks such as Integrated Building
Management/Automation System, Facility Booking System, Internet or
Intranet System.
1.14 The system shall compiled to SELV (Safety Extra Low Voltage) and should
consist of a dedicated 2-wire twisted pair 24VDC control cable (KNX/EIB
bus line), shielded from interference, with rated insulation voltage required
to meet the wiring regulation. Approved system should be KNX/EIB or
equivalent, which should be an open and non-proprietary system having
structure able to connect and operate compatible bus devices.
1.16 The backbone protocol of the system should be based on the KNX/EIB
system.
1.17 The system shall able improve for measuring, controlling, monitoring and
signaling all building services functions locally and remotely.
1.18 The control network system shall be able to tailor in order to suit the
modern electrical wiring system.
1.19 The system integrators should have support by the supplier and receive
training from certified training centre.
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1.20 In the event of network failure, the sensor shall continue to works on the
last setting. The light shall be 100% turned up during any power failure to
controller or sensor
2.1 The data transmission rate should be least 9.6 Kbps and testing and
commissioning shall be through USB interface.
2.2 The system data rate shall be maximized up to 10/100 BaseT networks
compliant to IEEE802.3 using line or area couplers.
2.4 The data communication should be based on the OSI (Open System
Interconnection) reference model.
3. Bus Cable
3.1 The insulation voltage of the bus cable with the system shall have
adequate protection to meet overvoltage requirement of the wiring
requirement.
3.2 The size of the bus cable should be 2X2X0.8 mm diameter with screen, J-
Y(st)Y 2x2x0.8. each able to withstand 2.5KV and 4KV insulation
respectively of the type of Bus Cable used.
3.4 The twisted pair bus cable should link all input devices such as switches,
touch panels, motion sensors, light sensor etc. and be connected to output
devices such as switch actuators, dimmer, brightness controllers, etc.
3.5 The bus cable should be able to handle information, data exchange and
supply 24 VDC power to all devices on the bus.
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3.6 The topology should be linear, multi-point star or ring in structure.
(c) Switch Actuators and dimmer actuator for all kinds of lighting such
LED lighting, fluorescent lighting, incandescent lighting and halogen
lighting.
(e) Control cable (2x2x0.8 mm, with adequate insulation) for signal
transmission.
4. System Applications
4.1 Parameter lights along the glass façade shall be equipped with
daylight/presence sensor. These sensors should be able to achieve dual
functions of presence sensing and constant light level control. The sensor
can be used to measure the brightness level in rooms to achieve constant
lux level controls. They shall be switched off or dimmed if sufficient natural
light is enough to maintain the lux level or when no presence is detected.
4.2 Every light fixture shall be grouped with the sensor and generate a zoning
and address.
4.3 Microwave Presence sensors & motion sensors for control of Lights at all
Toilets as specified.
4.5 Office shall be equipped with presence sensors with dimming controls. The
switches in the office shall be able to activate/ deactivate the presence
sensor. The switches shall be able to activate scenes or on/off/dim the
lights.
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4.6 Open Laboratories shall be equipped with presence/daylight sensors with
dimming controls. The switches in the laboratories shall be able to activate/
deactivate the presence/daylight sensor. The switches shall be able to
activate scenes or on/off/dim the lights. When the brightness detected by
the sensors exceeds the predetermined Upper Threshold level, “Off” or
“Dim Down” Control Command shall be sent to the Switch Actuators or
Switch/-Dim Actuators respectively to manage the Lights in these areas
accordingly. Contrary, when the brightness detected falls below the Lower
Threshold, Lights are “On” or “Dim Up” accordingly. During off-peak hours,
the Presence Sensors start functioning, Lights shall be “On” throughout so
long it continuously sense movements and only switches “Off” upon
continuously sensing no movement for 30min.
4.7 For Multi Purpose Rooms, the system shall be able to use the same control
switch to control individual partition of the room or all at once depending on
the partition condition as close or open between rooms. Dimming Controls
shall be provided for the Multi Purpose Room.
4.9 Timer Control and motion microwave control for control of lights at External
Areas (eg. Landscape areas, pole light and bollard), building common
areas, loading/unloading Bay, meeting rooms, Lecture Theaters, Seminar
rooms, Tutorial Rooms, College Rooms, Landscapes and as specified.
4.11 The system should be able to incorporate energy saving features through
the use of timers, motion detectors, light sensors etc so that unnecessary
turning on of loads can be minimized.
4.13 The system should have rated actuators to facilitate the use of energy
saving bulbs or florescent tubes.
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4.14 Time Schedules by the Lighting Management Station shall be set for Lights
at Building’s Common Areas, Landscapes and other areas as determined
by S.O. and End Users that requires “Time Control” to be “On” and “Off”
respectively as needed.
4.16 Dimming can be programmed as needed for easier and convenient control
of lights.
4.17 Microwave sensors shall be provided for all Toilets and to be only
effectively sensing for moments after peak hours of the building operation
whereby, the Lighting Management Station shall sends a Time Schedule
Control Command to enable and disable these presence sensors from
functioning.
4.18 During peak hours, Lights in the Toilets shall always be “On” and when the
microwave Sensors start functioning, Lights shall be “On” throughout so
long it continuously sense movements and only switches “Off” upon
continuously sensing no movement for 30min.
4.19 Building’s Common Corridors with ample natural lights and other areas as
determined by the S.O. and End Users shall be provided with Daylight
Sensor control. When the brightness detected by the sensors exceeds the
predetermined Upper Threshold level, “Off” or “Dim Down” Control
Command shall be sent to the Switch Actuators or Switch/-Dim Actuators
respectively to manage the Lights in these areas accordingly. Contrary,
when the brightness detected falls below the Lower Threshold, Lights are
“On” or “Dim Up” accordingly.
4.20 Smart Plug Load monitoring and control. Base on wireless Mesh network
to enable the communication between a Mobile application or Laptop with
the Plug Load for the control, setting, collect of data with built in calendar,
power meter and with cut out function to the power supply.
4.23 The system shall be capable to integrate with other new application in the
future.
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5. Modular Bus Devices
5.1 All bus devices should be made according to DIN EN 50022 and suitable
for mounting on 35-mm DIN-rail mounting rail.
5.2 Each bus device should have a built-in micro-controller with programmable
Physical Address. The Physical Address should have the capability to be
re-programmable.
5.4 The switch actuator for lighting control should have a rating of 16AX and
16A AC3 or AC5a utilization category with individual mechanical bypass
switch built into the actuator for each channel.
5.5 Switch actuator shall at each channel be able to feedback the status of the
contact and load.
5.6 The Switch Actuators shall have up to 400,000 times of switching operation
for each channel/output at rated current and up to 1,000,000 times without
load. Verification Report and Certification from manufacturer shall be
provided upon request by the S.O. prior to approval.
5.7 No special digital addressable electronic ballast is needed for all the light
fittings. The switch actuator should be able to control the conventional
electro magnetic ballast or electronic ballast.
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- recall and set of up to 18 light scenes (8-bit commands) per channel
5.9 When combined with the light sensor, the device shall be able to perform
constant light control for the parameter lighting
5.10 Light sensor shall be able to perform constant light level control with
dimmer (ON/OFF switching of lighting circuit and step function control are
not allow). Sensor shall be able to send brightness value to all dimmer in
the system for share sensor function.
5.11 The presence sensor shall control lighting as a function of the brightness
and/or movement. It is designed for ceiling installation and can be both
flush mounted and surface mounted. It should have high sensitivity
sensors/ lens system and depending on the application chosen, different
functions which can be varied via the software. There shall be 4 sensors
with lens in each presence sensor.
5.12 The cable used for connecting the actuator to load should be of a single
core PVC insulated cable.
5.13 No additional power supply is needed for individual bus devices; they
should be powered by the power supply transmitting through the bus line.
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6. Programmable lighting controls
6.2 The system shall able to incorporate group controls and scenes without
any additional control items and all shall be able to achieve by means of
programming on the actuators and switches.
(a) For dimming lighting shall be very flexible in planning for changing
the dimming actuator to different loads such as : LED lighting,
Fluorescent lighting with 1-10V control signal, LV Halogen
(Electronic / Conventional transformer), 230VAC Halogen and
230VAC Incandescent.
(d) The system shall also able to dim and control numerous/groups of
lighting without much changes to the initial configuration such as
without physical hacking of wall for re-wiring. The changes will be
very minimum only require some software programming.
(e) The system shall allow dimming control points and switching points
to be combined into scene function, and it can be easily
retrieve/recall and store at any programmable switches, touch panel
and any PC at FCC room or other terminal.
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6.4 Switching Actuators
(c) The actuators shall have the slide switches on the device front
panel, the relays can be switched on and off by hand parallel to the
KNX / EIB even without bus voltage or in a non-programmed state.
This shall be able to permit fast checking of connected consumers
for proper functioning.
(d) There shall be incorporated with logic function individual for each
output, disabling function, timing functions (ON-delay, OFF-delay,
staircase lighting timer, also with early-warning function) , timing
functions (ON-delay, OFF-delay, staircase lighting timer, also with
early-warning function) and light-scenes: up to 8 internal scenes
parameterize as per output.
(f) The current measurement for each output can be monitor and
transmission of measured current intensity to the bus via
independent communication objects (transmission in the event of
value changes or additionally in fixed cycles). A load monitoring
function (overload / under load) with predefined load limits (teach-in
or parameter setting) can be optionally activated with separately
parameterize message telegrams. Input monitoring for cyclical
updates with safety circuit.
(h) The Switch circuit and not basing on the full capacity of the dimmer
rating, i.e. at all time each channel/output of a Switch/-Dim Actuator
shall strictly have 40% tolerance.
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(i) The Switch Actuators for On/Off Lighting Control shall strictly be AX
rated type as shown in the Tender Drawings that supports full load
without having to de-rate when connected with light fixtures with
high peak in-rush switching current such as Fluorescent and
PLC/Compact Fluorescent lamps and according to EN 60669.
(k) The specified Universal Dimmer for a dimming circuit shall strictly
be de-rated by 40% for each channel/output and then configures
accordingly to suite each respective load and circuit and not basing
on the full capacity of the dimmer, i.e. at all time each
channel/output of a Universal Dimmer shall strictly have 40%
tolerance.
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6.5 DALI Interface Gateway
(d) The DALI Gateway is able to check the devices integrated into the
DALI system for integrity. The replacement of a defect electronic
ballast device by a new one, for example, can be detected if the
“Automatic device replacement” has been activated. The decoding
of the parameterized data into the new electronic ballast device is
carried out fully automatic by the Gateway without any special
commissioning. That makes the corrective maintenance of a DALI
system much easier.
(e) The device shall be able can be integrated into scene functions with
different brightness values and centralized switching of all groups is
also possible.
(f) The DALI gateway shall be able to permits the error status
feedback of the connected DALI devices. In case of failure, the
DALI components will send “lamp error” or “Error in device (e.g.
electronic ballast error)”status information to the DALI Gateway
where it will be stored. Furthermore, feedback for DALI short-circuit
shall be also possible to be detected by the DALI gateway.
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(g) DALI gateway shall be able to perform central function, defining
brightness value, time delays and scene functions can be
incorporated.
(h) The EIB-DALI Gateway for managing any brand of DALI Ballasts
and Transformers shall have a ready-built Diagnosis Program that
can be installed immediately without any customization into the
Visualization Station for checking various statuses on Lamp/s
Failure, Ballast/s and Transformer/s Failure, 230VAC failure to
Ballast/s and Transformer/s as well as communication failure
between the EIB-DALI Gateway and the DALI Ballast/s and
Transformer/s.
7.1 The IP router shall be able to interconnect KNX / EIB lines via data
networks using the Internet Protocol (IP). The IP router implements the
EIBnet/IP standard so that it cannot only be used for routing KNX / EIB
telegrams between lines via an IP network, it shall also for accessing to the
bus from a PC or from other DP devices (visualization displays and
applications). The IP router can thus also be used as an IP data interface
for the programming software. By using a LAN modem, the installation can
be remotely accessed even if there is no direct local data network.
7.2 The use of the existing data network for communication between bus lines
in the IP router shall be able to provide: fast communication between KNX /
EIB lines, extending a KNX / EIB system by means of LAN and WAN
beyond a building, direct routing of KNX / EIB data to each network user
(not in bus monitor mode) and KNX / EIB remote configuration from each
network access point.
7.3 In the design capacity as an area/line coupler, the IP router shall be able to
interconnect two KNX / EIB lines to form a logical functional area ensuring
at the same time the electrical separation between these lines. Each bus
line of a KNX / EIB installation is thus electrically independent of other bus
lines.
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8. Presence & Motion Sensors
8.1 The Presence Sensors and Motion Sensors proposed shall be KNX/EIB
enabled and integrated type and able to communicate within devices on its
parameter settings that requires no additional cables for power supply and
with the same pair of Bus Cable it shall besides receiving the 24VDC SELV
Bus Voltage also transmit all control functions.
8.2 The Motion Sensors shall be either wall mounted next to the lighting
switches and of the same approved range of switches and sharing the
same frame for the switches and with built-in manual overriding switch or
ceiling mounted with adjustable angle and direction of detections.
8.3 The Wall-Mount Motion Sensors shall have detection of frontier 8m and
side wings (left and right) each 6m and 180 deg. horizontal and downwards
angle of 45 deg. and frontier 16m and side wings (left and right) each 10m
and 220 deg. horizontal and downwards angle of 90 deg. for the long
range, ceiling-mount and weatherproof type.
8.4 The Presence Sensors shall be ceiling-mount type and have possibilities of
controlling lights via sensing of brightness and/or movements. It shall have
high-sensitivity sensors and multi-lens that detect 360 deg. and up to 5m
diameter range at a 2.2m to 3m mounting height.
8.5 The Presence Sensors and Motion Sensors shall besides being able to set
the Lux Intensity and Off Timer via the ETS Program also possible of
setting by the built-in knobs on the devices. It shall also allow for the
adjustment of detection range to the desires of the End Users.
8.6 The Presence Sensors and Motion Sensors shall besides being able to
perform as Lighting Management to achieve energy saving also possible to
act as Security Monitoring to meet the cost saving in materials and
installation as well as maintenance and replacement in the future.
8.7 The Presence Sensors and Motion Sensors shall continues to detect and
send commands to the Visualization Station or BMS/IBMS during its idle
period when lights are not required but security monitoring and protection is
still in need.
8.8 The sensor provided can be used in conjunction with venturi valve /
variable air volume box /Fan Coil unit control via Bus interface to
BMS/IBMS.
8.9 The motion sensor and presence sensor shall be able to be enabled and
disable from the work station.
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9. Daylight Sensor
9.1 The desired Brightness Sensor shall be capable of switching Lights and
Other Loads controlled and monitored by the Lighting Control System
depending on the Daylight light intensity. This device shall have the
flexibilities to be programmed as a Twilight Switch detecting 1 to 10 Lux or
a Light Level Switch detecting 100 to 20,000 Lux.
9.2 Upon detecting the brightness exceeds or falls below a specific Threshold,
the Daylight Sensor shall send Control Commands to the Switch Actuators
respectively to control the Lights and Other Loads that are controlled and
monitored by the Lighting Control System.
9.4 The sensor can be used in conjunction with venturi valve / variable air
volume box /Fan Coil unit control via Bus interface to BMS/IBMS.
9.7 The Daylight sensor level setrpoint shall be able to be adjusted by the user
at the workstation through graphic.
The sensor shall use the Infra red LEL technology with IP65 enclosure, operating
at 12VDC or 24VDC, to detect the Methane Gas level for Kitchen/Laboratory. It
shall sense the level of methane gas from 0% to 100% LEL at operation
temperature between 0oC to +40oC and humidity from 5% to 90% RH non-
condensing. The sensor shall transmit the environment condition to controller and
server The data shall be collected and analyzed for health and safety alert.
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12. Carbon Monoxide Sensor
13. Switches
13.1 The programmable switches shall have its parameters programmed, each
switches transmits telegrams to the KNX / EIB. These can be, for instance,
for switching or momentary-contact control, for dimming or for motorized
blind control. It is also possible to program value transmitter functions such
as dimming value transmitters, light-scene extensions, temperature value
transmitters or brightness value transmitters.
13.2 There shall have some programmable switches can come with a LCD
display to visualize its room temperature value acting with thermo stating
functions.
13.3 The programmable switches shall have long-life LED indicators able to be
programmed to illuminate Red LED indicating lights ‘On’ and Green LED
indicating lights ‘Off’ or vice versa for each switch. The 2 colours LEDs
shall also serve as (Night Light) indicating the Switches locations when
required to facilitate convenient identification in constantly dark
environment.
13.5 The sensor shall at least come with two status LEDs per control surface.
These status LEDs can be program either be permanently on or off, or
otherwise act as an actuation or status indicator for a key or a rocker. As
an alternative, the LED can also be controlled via separate communication
objects. The status LEDS can then also signal the operating states of room
temperature controllers or indicate the results of logic value comparisons.
Another operation LED can also serve as an orientation light (steady or
also flashing) or be controlled via an independent communication object.
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13.6 The programmable switches shall be able inscribed with wordings for easy
identification of its functional purposes.
13.7 The programmable switches shall be of latest state-of-art design and with
Stain-Less coating and tamper and thief proof. The Sub-contractor shall
submit the samples for S.O.’s approval.
14.1 The multi function sensor shall be of smart integrated type comprises of
occupancy sensor, photo sensor and thermal sensor. Sensor is to be of
compact size, all in one.
14.2 The applications of the sensors shall include but not limited to lighting
control, HVAC control, Space Analysis, location-based and Security
services.
14.4 Multi function sensor shall be of input voltage of 230VAC and low power
consumption, operation temperature between -35oC to +70oC and humidity
from 20% to 95% RH non-condensing.
14.5 The multi function Sensors shall be ceiling mounted next to the light fixture
with adjustable angle and direction of detections and with manual
overriding switch.
14.6 The multi function sensor height of installation shall able to cater to height
range of 2.5m to 12.5m and the sensor sensing distance shall cover at
least 1m to 8m range.
14.7 The deployment of multi function sensor to the light fixture shall be flexible
in its configuration such that a single sensor can either connect to a group
or a single fixture. The coverage range of sensors shall be arranged in
overlapping manner to avoid functional lapse.
14.8 The multi function sensors shall be able to trigger the artificial light dimming
and mixing of daylight automatically to meet the pre-set lux level in the
space
14.9 The light fixture shall be addressable to the Data Server via the connection
of device controller to each light fixture.
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14.10 The multi function sensors shall be able to be paired into different fixture
zones, thereby allowing for zonal control and for multiple fixtures to share
occupancy sensing data and respond simultaneously to occupant motion
patterns in the zones.
14.11 The multi function sensor can be used in conjunction with venturi valve /
variable air volume box /Fan Coil unit control via Bus interface to
BMS/IBMS.
The Interface gateway with BMS/IBMS shall be located at FCC room’s control
panel. Each gateway can serve up to 15 lines per 1 Area. The transfer of the data
points is in 2-way communications via data exchange of EIS data RS232 format or
BACNET, the group addresses at each point are swiftly appeared at BMS system
panels and it allowed BMS/IBMS to control and monitoring freely at the Lighting
Control system data points.
16.1 The central control station at FCC room shall have a Lighting Management
software in which embedded used for controlling and monitoring all lighting.
16.4 The Lighting Management System software shall provide the main
functions :
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(c) Remote Web Access – Allows up to 20 users with different user ID
and password to access the graphical software concurrently via the
LAN or Campus intranet Infrastructure with specific settings created
by the Network Administrator. The Remote Computer will connect
and interact with the System by Microsoft Windows Internet
Explorer environment without the needs to download any program
or database; Remote desktop type of access will not be accepted;
(e) Time Schedules – The graphical software shall be able to set time
schedules for all zones of lights with daily and yearly time
schedules as well as holidays and special events;
(j) Graphics showing the line status of EIB and Power meter loops
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(k) Monitoring of all power meter functions and history- The energy
savings, usage pattern, artificial information of the entire Smart
system down to each individual fixture/sensor level shall be made
available to the user. The savings in KWh, and cost shall be
available in terms of daily, weekly, monthly and yearly savings, and
all data shall be exportable in portable document format (PDF) and
CSV format for excel spreadsheet.
(q) Car Park Management – Basement / indoor car park lighting energy
saving and monitoring system base on microwave sensor with
integrated Smart driver for control and data collection.
16.6 The data storage within the Centralized Data Platform must be scalable,
down time resilience with redundancy and secured to cater to the growth of
storing of overall data for up to 10 years.
16.7 The Centralized Data Platform shall have the capabilities of performing
data analytics aims to immediately extract knowledgeable information using
data mining techniques that help in making predictions, identifying recent
trends, finding hidden information, and making decisions.
16.8 The Centralized Data Platform shall have data integration capabilities that
can help address issues on storage, processing, data analytics, and
visualization tools. It can also assist in improving collaboration and
communication among various objects in a smart building environment.
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16.9 The Centralized System shall enable information sharing across platforms
in a convenient manner. It must provide data redundancy by having at least
3 time replications for its raw data storage and able to scale for further
storage space without powering down the system.
17.1 The complete Lighting Control System shall be fully tested and
commissioned by a Specialist to ensure that the desired performance is
met and that the configuration is as per this Technical Specifications,
Design Parameters and Tender.
17.2 The Sub-contractor shall be further required to liaise with the End Users
on the Lighting Control System controls and to assist and advise them on
the programming on the various required settings as well as train them to
use The System. This cost shall deem to be allowed for in the contract.
18.1 Sub-contractor shall submit the as built drawing include the following for
system.
(a) All the devices, controller, gateway, lighting fixture physical address
(MAC), IP address and device address for the entire system in
relationship.
(b) Floor plan showing the devices, controller, gateway, location with all
the necessary address indicated.
(c) Floor plan showing all the lighting fixture with sensor installed with
their physical address
18.2 Sub-Contractor shall compile all the in excel spreadsheet on all the
devices, controller, gateway, lighting fixture physical address (MAC), IP
address and device address that being installed.
18.3 Sub-Contractor shall submit all the system programming, and other
necessary software document for the installed system
18.4 Sub-Contractor shall submit all the final as-built program (3 set) after all the
adjustment during Defect Liability Period.
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SECTION 33 - LIGHTNING PROTECTION SYSTEM
1. General
1.1 This section of the Specification and the scope of works comprise the supply, install,
test and commission of the complete lightning protection system and is to be read in
conjunction with the drawings. The provision of all testing facilities shall also be
included.
1.2 The system shall be installed according to the current Singapore Standard SS 555
Code of Practice for Lightning Protection or latest and BS EN/IEC 62305: lightning
protection standard
1.3 The Electrical Sub-Contractor shall inform the Superintending Officer at his discretion
on the inspection of all joints including thermal welded joints and bonds prior to the
erection of formwork for concrete works.
1.4 The Electrical Sub-Contractor shall propose a schedule for the thermal welding or
bonding of joints for Superintending Officer’s approval before commencement of
works.
1.5 All material used shall be from the same brand and the brand name shall be
embossed clearly on all the materials and components.
1.6 All lightning copper tape and aluminium tape where exposed to public and within
human reach shall be of insulated tape type comply to SS CP 555. Addition PVC
pipe casing protection shall also be provided.
2. MATERIALS SPECIFICATION
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2.3 Clips for Copper Conductors
b) Copper Coating: 99.99% pure electrolytic copper with radial thickness not less
than 0.15 mm for 10mm rods and not less than 0.25 mm for rods larger than
10mm.
d) Coupling threads: Threads shall be rolled onto the rod, maintaining at least
0.05 mm copper in the thread roots.
2.6 Couplings
Driving studs for 16mm and 19mm diameter: High tensile socket head cap screws
with a black phosphate finish.
Earth rod clamps: Manufactured from cast bronze alloy in accordance with BS 1400
Grade AB3 or leaded gun metal and fifed with phosphor bronze screws.
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3. HORIZONTAL ROOF CONDUCTOR
3.2 All metallic structures such as pipes, ducts, metallic root water tanks, cooling tower,
air-conditioning equipment, motor, metallic handrails, curtain wall etc. on the roof or
at the external or protrudes or project out of the building facade shall be bonded in a
solid and permanent manner to the conductor network.
3.3 For outdoor FM, TV and transmission (disc) Aerials, Clause 2.11 in SS 555 shall be
applicable for the lightning protection of outdoor aerial system.
3.4 Approved non-metallic DC clips shall be used for horizontal conductors running on
the brickwall or parapet wall or concrete surface. For flat roof, brass or copper
clamps shall be used.
3.5 Slate holdfast similar to “Furse” conductor fixing No 42 or approved equivalent shall
be used for securing the horizontal conductor on the apex of the metallic roof.
3.7 The maximum spacing between clip to clip or holdfast or clip to holdfast shall not
exceed 1000mm centres.
3.8 For concrete roof, the clamping of the copper tapes shall be by mounting these tapes
on purpose made brass or copper clamps on specially designed brass or copper
clamps at 25mm above the surface of the roof at intervals not exceeding 900 mm.
3.9 Waterproofing of the roof surface, roof or any part of the roofing materials that has
been waterproofed shall not be punctured. Contractor is required to propose an
acceptable method before work commence.
3.10 For sheet metallic roof, the termination of the copper tapes shall be by means of
thermal welding to the metallic purlin. Table 3a in SS 555 shall be employed if
thickness of sheet metal used is sufficient for bonding to the metallic structure.
Contractor must ensure the continuity of the metallic roof and the other metallic
structure where thermal welding is carried out.
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4. DOWN CONDUCTORS
4.2 Down conductor shall be brought out to the surface of the columns (facing outside of
the building) 1800mm (minimum) above finished floor level for the connection of
approved test clamp which shall be housed in an approved recessed stainless steel
box with cover plate. The level above finished floor level is shown in the tender
drawings for each down conductor.
4.3 Any exposed metal running vertically through the structure shall be bonded to the
down conductor. These include but shall not be limited to the following chilled water
pipes, fire hydrant pipes, water pipes, roof run-off down pipes, sewer pipes, curtain
walls/aluminium cladding, cable trays and any other metal component running
exposed on the other surface of the building. These components shall be bonded to
the down conductor on the upper and lower extremities.
4.4 All metallic roof trusses shall also be bonded to the down conductors using approved
bonding tape metal. All rainwater pipes, catladders and handrails, metal railing shall
be bonded by bonding tapes.
4.5 Down conductors shall be welded at splice joints to ensure electrical continuity. The
down conductors shall be bonded to the footing of the building by means of thermal
welding with a minimum overlap of 120 mm in length and on both sides of the contact
area. The width of the weld shall be at least 20 mm.
4.6 The down conductor shall be of sufficient length so that not more than one joint is
made in each level. The down conductor shall be welded as specified in the above to
the pile cap. The inspection must be carried out by Superintending Officer before
covering up.
4.7 Continuity of every length of the down conductor shall be checked after forming of
concrete and before proceeding to next storey unless otherwise stated.
4.8 All joints that will be buried in concrete or concealed in brick wall, etc. shall be
checked, tested (resistance test) and witnessed by Superintending Officer before
proceeding to next step of installation. Thermal welded joint shall be used for jointing
copper to copper or copper to steel materials.
4.9 Linkway metallic columns where act as down conductors shall be thermal welded to
copper horizontal roof conductors and copper down conductors connecting to earth
terminations.
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4.10 Bi-metallic connectors shall be provided between the aluminium and copper
materials.
4.11 Down tapes shall be so routed that there shall be neither sharp bends or horizontal
runs which give rise to problem of re-entrant loops.
4.12 For termination to the external wall or facade of the building, a test clamp shall be
placed and the method of jointing shall be as specified in the drawings.
5.1 All joints shall be made by approved thermal welding or of any approved process.
Joints and bonds shall be as few as possible. All joints shall be coated with oxide
inhibiting compound and painted with epoxy resin paint to protect against moisture
and corrosion. Clamps, bolted or screwed joints shall not be used except at testing
points.
5.2 The maximum resistance of a joint shall not exceed 0.5 milliohm.
5.3 All bolts and nuts shall be made of same type and approved type of material. The
clamps and clips used shall also be of approved type of material.
5.4 Approved type of bonds such as “Furse” No 61 watermain bond and No 62 RWP
bond or approved equivalent shall be used for rainwater, pipes and handrails.
6. EARTH TERMINATION
6.1 Earth termination shall be of approved type of copper molecularly bonded to steel
core rod. The minimum diameter of the rod shall not be less than 16 mm and in any
circumstance, it shall be so sized that it can be driven into the soil without or
deforming the rod.
6.2 The length of the rod shall be made up from standard 1200mm or 1800mm lengths
with internal screw and socket joints. The minimum length of earth electrodes driven
into the ground shall be 3600 mm and as many rods of the above length shall be
driven into the ground to achieve an earth termination point.
6.3 The earth termination (earth electrode) shall be connected to the down conductor
through the ground plate; copper tape; pile cap and copper tape. Earth copper tape
connection to the earth electrodes shall be buried at the depth of minimum 800 mm
below final finished level. Contractor shall allow in this tender to provide additional
copper tape, earth electrodes and inspection chamber etc. at a distance of 4000 mm
away from every down conductor points.
6.4 Earth electrodes shall be driven into ground at a distance of at least 1000mm away
from the building line and by means of mechanical hammers employing driving
heads.
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6.5 Footing of the building will be employed as earth electrodes. If the earth resistance of
10 ohms cannot be achieved by providing earth electrodes of 4800 mm deep, then
separate additional earth termination with earth electrode and inspection chamber
connected to the down conductor shall be provided at a distance of 4000 mm away
from every down conductors points.
7. INSPECTION PIT
7.1 Cast iron inspection pit and cover, and concrete inspection pit and cover shall be
used for carpark, external and internal of the building respectively. Approved
inspection pit shall be used for external and internal of the building respectively.
7.2 For inspection pit used inside the building, it shall be able to withstand the water
pressure of 80 psi (55 metres head of water) to against the upward seepage of water.
The design of the earth pit shall be in such that it allow for the installation of
additional earth termination without removing the rod threads. Test result from
relevant testing authorities shall be submitted for approval.
7.3 All the inspection pit installed at the turf area in this Contract shall be of the light
weight in construction and also high load-bearing capacity of safe working load of
minimum 5000 kg. It shall be shatterproof, highly chemical resistant and highly heat
resistance type.
For all joints between any dissimilar materials like mild steel to brass or copper or any
copper alloy, high tensile steel to copper etc, there shall be means of waterproofing
at these joints to prevent rust or corrosion of these dissimilar materials.
9. LABEL
9.1 The end of each down conductor inside the concrete inspection pit shall be labeled
with 10 mm lettering “LIGHTNING EARTH DO NOT REMOVE”, and the measured
earth resistance at each earth electrode (EE pt) without connection to down
conductor, the overall LPS’s earth resistance with whole LPS connections in tact and
the EE pt no. (e.g. Pt 1/12 at 18Ω. LPS at 5Ω) Interpretation of Pt 1/12 is first point of
a total 12pt LPS).
9.2 The label shall be stamped on a brass plate and tied to a small hole at the end of
each down conductor by high durable and reliability PVC cable-tie.
TS/33/6 2602542S/EL
10. TESTING
10.1 All tests shall be carried out according to Singapore Standard SS 555 or latest
edition.
10.2 All tests shall be carried out in the presence of and to the satisfaction of the
Superintending Officer or the representative appointed by the Superintending Officer.
The test results shall be recorded in the Lightning Protection System Test Record
Form and endorsed by the qualified person engaged by the Electrical Sub-
Contractor. All the forms shall be submitted to the Superintending Officer for record
within two (2) calendar weeks after the test. In addition the Electrical Sub-Contractor
shall also be required to certify in writing to the Superintending Officer that the
system is in full compliance with the requirements of the Specification and the Codes
to which they are designed by a Professional Engineer/Licensed Electrical Worker.
10.3 Earth resistance test shall be carried out by the Electrical Sub-Contractor’s qualified
person in the presence of Superintending Officer or his/her representative in dry
weather condition (i.e. after a minimum often (10) continuous rainless days). The
maximum earth resistance of the lightning protection system shall not exceed
10 ohms.
10.5 The performance of the whole installation shall be guaranteed to conform with the
requirements of this Specification. The Electrical Sub-Contractor shall, without
additional charge to replace any works which prove faulty from workmanship or
materials and fully complied maintain the whole installation for the defect liability
period.
TS/33/7 2602542S/EL
Form 5 Lightning Protection System Test Record
Project : Contractor :
Drawing No.
Serial No.
Item Location/ Earth Resistance (Ohm) Down Conductor Continuity Test (Ohm) Remarks
Grid Lines measured at earth measured from from roof horizontal From curtain wall
No. electrode w/o down conductor conductor to earth capping to earth
connected to down with electrode electrode electrode
conductor connected (top
portion of last clamp
side)
Signature : Signature :
Company Address :
TS/33/8 2602542S/EL
SECTION 34 - CABLE READY MASTER ANTENNA TELEVISION (CATV/MATV)
SYSTEMS
1. GENERAL
1.1. This section sets out the requirements for cable ready master antenna
television (CATV/MATV) system and associated works.
(2) The tenderer shall be responsible for the correct location of all
equipment. If there are any discrepancy between the details in the
proposal and the real dimension of equipment, rooms, buildings, etc.
they must be reported immediately upon discovery to the
Superintending Officer.
1.2. The electrical installation shall comply with CP 5: code of practice for
electrical installations and SS CP 555: Code of practice for protection
against lightning.
1.3. The whole system shall comply with Singapore Standard CP 39 Code
of Practice for the Installation of Master and Community Antennae
Television Systems for the Reception of VHF and UHF Sound and
Television Broadcasting Transmission Operating between 5 Mhz and
824 Mhz
(3) Splitters
TS/34/1 2602542S/EL
1.5. The works shall be executed by qualified cable TV specialist
contractors approved by local broadband coaxial cable system
licensee.
1.6. The system shall be designed, supplied and installed such that it is
cable ready and always ready for the telecommunication system
licensees to connect and provide their services.
2. SUBMISSIONS
The Sub-Contractor shall submit the following for engineer approval before
installation.
2.3 Proposed antenna location with site signal tests, method statement for
antenna mast mounting and mounting details.
3. SYSTEM DESCRIPTION
3.2. The system shall provide television reception on Band III and UHF for
TV1, TV2, TV3 and existing local TV channels, UHF for digital TV
signals (DTV) (Channels 27, 29, 31 and 33) and frequency
modulated (FM) sound on Band II over the specified frequency range.
3.3. All components used shall be of noise reducing type and suitably
matched electrically and mechanically into the distribution to avoid
discontinuities in the transmission. All components of the system
shall have Voltage Standing Wave Ratio (VSWR) better than 1.4 to 1
within the specific frequency range.
3.4. The amplifiers and antenna shall be so combined that all signals sent
into the system have approximately equal levels.
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3.5. The system from the antenna to the TV outlets, including all cables,
junction boxes, branch and outlet boxes, amplifiers, splitters, mixers
and equalisers must be completely and continuously screened.
3.7. All cables and outlet used shall be typed approved by SCV.
3.8. The system shall have adequate capacity to drive all TV/FM and
future TV outlets as shown on the Drawings taking into account all
losses through distribution, terminations etc.
(3) The ghost and echo effect due to transmission: minus (-) 40
dB or less.
(4) VSWR shall not exceed 1:1 throughout the frequency range
from Band I to V.
(5) Radiation of signal from the system shall not exceed 4nW.
This corresponds to an unwanted radiation level of 55 dB to
70 ohms.
3.11. The ghost and echo effect due to transmission discontinuities shall be
less than -34dB.
3.12. Mains supply hum shall be less than -60 dB below picture carrier
level.
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3.13. Radiation of signals from the system shall not exceed 50 mV/m
measured at a distance of 3m from any point in the system.
3.15. The system shall be free from any interference or being interfered by
other radiated signal source.
(2) VHF Band III antennae shall be provided to receive TV2 and
existing local TV signals and a Band II FM antenna is required
for the system.
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3.17. Amplifiers and Power Supply Unit
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3.18. Filters
(2) External filter at the input of the single channel amplifier shall
be installed to resolve undesirable interference, if required.
(3) The return loss of the filter(s) shall be better than 18dB.
(1) The splitters and tee units shall be of approved type by the
local broadband coaxial cable system licensee.
(2) The input and output impedance of all splitter, spur splitter and
tee units shall be 75W.
(4) The return loss for 5 MHz to 1000 MHz at any port with all
unused ports properly terminated shall be 14 dB or better.
(7) All the units shall be suitable for use within the specified
frequency range.
(8) Performance of all the units shall not be affected by the high
ambient temperatures on the roof.
(11) All split and tees units shall come with housing box of at least
1.0mm thick galvanised sheet or other approved material that
is rust resistant. It shall be painted with a least one coat of
approved anti-rust paint and enamel.
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(12) Where remote cable powering is required, the units shall be
capable of carrying up to 55V AC or 30V DC and a current of
2A may be used. The taps/tees/splitters used shall also be
able to carry a minimum voltage of 55V AC or 30V DC and a
current of 5A.
(1) The outlets shall be designed to operate in both the VHF and
UHF bands.
(4) The mounting height of the outlets shall follow that of the
power sockets or as approved.
TS/34/7 2602542S/EL
(6) Separate outlets shall be provided for TV and FM reception.
The cover plates shall be suitable for flush mounting to
standard metal conduit boxes with label, for TV and FM
clearly inscribed on each of the plates.
(7) Isolation between any two TV socket outlets within the system
shall be more than 34 dB. TV outlet shall be of single barrel
type.
(10) The insertion loss of TV outlet shall be less than 1.5 dB. The
outlet shall be able to withstand high voltage test of 2 kV rms
for 1 minute.
(11) The side-loss of the outlet shall not vary by more than ± 1.5
dB with reference to the specified value.
(1) Feeder cable of two (2) metres length must be provided for
every TV and TV/FM outlets specified.
(3) The feeder cable shall be terminated with the F and PAL type
connectors at either end of the cable.
(1) The main trunk and branch feeder shall be of low loss coaxial
cables with a characteristic impedance of 75W, comprising an
inner solid copper conductor with solid polythene dielectric
insulation and an external conductor of copper braid screen or
copper foil covered with protective PVC sheath or Polythene
sheath. The loss of the cable shall not be more than 6 dB per
100m for main drops and 10 dB per 100m for secondary runs
over the specified frequency range. Cables used shall be
specifically designed for transmitting UHF and VHF signals.
(2) Only cables that are imprinted with the manufacturer's names
and model numbers shall be approved for installation. All
cables should be from the same manufacturer to ensure
system compatibility.
TS/34/8 2602542S/EL
4. INSTALLATION
4.1. Antenna
(2) The open ends of coaxial cables in the service duct shall be
sealed with silicon rubber (neutral type) or self-amalgamating
type to prevent ingress of water.
(3) All metal conduits and metal casings shall be properly earthed
and painted with cold galvanize paint.
TS/34/9 2602542S/EL
(5) All lead wires to and from antenna and amplifiers shall be
properly clipped on to antennae mounting poles, building
structures, etc. at 300mm intervals. Where lead wire is to be
run on top of secondary roofing, they shall be supported by
teak battens and secured at 300mm intervals.
(1) All the lead wires (coaxial cables) from the antennae shall be
connected to surge diverters before they are connected to the
amplifiers. Each channel shall be protected by a surge
diverters. All the surge diverters shall be mounted in a nickel
chrome plated or other approved box. F-connectors shall be
used for connections. The RLR of the surge diverter unit shall
be equal to or better than 17 dB for VHF and 14 dB for UHF.
(2) The box housing the surge diverters shall be connected to the
lightning protection system of the Building by means of high
conductivity aluminium tape of 25 mm x 3mm.
(3) Where possible, surge diverters box and the amplifier box
shall be separated by at least 300mm apart.
(4) Earthing bars shall be installed for all the incoming and
outgoing cables at the inputs and outputs of the amplifiers.
(6) The surge diverter box shall have a hinged door and shall be
painted with at least one coat of anti-rust paint before spray
painted.
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4.6. All screws and washers used to mount the tee, splitter, trunking and
outlet boxes shall be of brass type or of equivalent that do not
corrode easily.
4.7. Sub-contractor shall provide and design all necessary power supply
units, voltage regulators, surge arrestors, filters, switched socket
outlet, cables and accessories etc. for the functioning, operation of
the equipment and performance of the system.
(1) Labelling shall be provided for all the lead wire from the
antennae to the amplifiers including those at the surge diverter
box.
5. CONDUIT SYSTEM
5.2. No joint is allowed for coaxial cables laid underground. Under normal
circumstances, joints are also not allowed for cables laid above the
ground. Where joints are inevitable, the Superintending Officer's
permission must be obtained. Such joints may only be made by using
the correct type of RF couplers, cable splice or connectors and heat
shrunk or cold shrunk sleeves
5.3. The number of coaxial cables run in one conduit shall be such as to
permit easy drawing in. There should also be sufficient space for the
drawing in of additional cables.
5.4. The number and sizes of the cables installed in the conduits shall not
exceed a Space Factor of 35%.
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5.5. Guidelines for some of the sizes of conduits and the maximum number
of coaxial cables permitted to be drawn into the particular sizes of
conduits are as follows :
25 mm (minimum) 1
(maximum nominal
32 mm 2 diameter of 7.5 mm)
38 mm 2
25 mm (minimum) 1
32 mm 2
(maximum nominal
38 mm 2 diameter of 7.5 mm)
(1) not more than two (2) bends shall be made in any unbroken
length of conduit;
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(6) if the junction box is within 1 metre of a bend, the change in
direction shall not exceed 90° and in other cases when the
distance is less than 1 metre, it shall not exceed 45° ;
(7) moulded elbow joints and tee joint shall not be used;
5.7. The jagged ends of the conduits must be filed or bushed so that the
sharp edges do not damage the cable.
5.8. Separate conduits must be used for the A.C. power cables and the
coaxial cables. The A.C. voltage shall be stepped down to below 50
volts for transmission in the underground conduits. The transformers
must have a minimum current rating of 2 Amperes.
5.10. The roof-top conduits shall be painted with at least one coat of anti rust
primer paint, one coat of base paint and two coat of finishing paint.
5.11. The roof-top conduits shall be supported by concrete cubes and cement
mix at every one metre interval. Conduit joints must be tight and the
edges of junction boxes must be sealed and waterproofed.
5.12. The G.I. conduits shall be class 4 comply to IEC 61386 (or BS 4568
class 4 Part 1 and 2).
7.1. Cables laid underground must be 750 mm below the finished level.
They shall be run in G.I. or PVC conduits and protected by LT bricks.
The minimum diameter of the conduits shall be 50 mm. The LT brick
must be at least 35 mm thick and 150 mm wide with the word "CATV"
engraved on it. It must be also be reinforced with wire mesh. All the
conduit joints must be carefully sealed and waterproofed.
7.2. At road crossings, cast iron pipes of 100 mm diameter shall be laid. The
G.I. or PVC conduits shall then be threaded through them. The
remaining space at both ends of the cast iron pipe must be blocked by
sand bags. Road crossing pipes must be laid before the final stages of
the road construction. The Sub-Contractor must obtain written approval
from the relevant authorities before carrying out the road crossings. The
Sub-Contractor must also apply for the permission as early as possible.
7.3. The Sub-Contractor shall lay the approved type of underground conduits
before the pavements and drains are concreted. No hacking is
permitted.
7.4. Moulded type of 90° jointing sockets for the PVC conduits shall not be
used.
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7.5. The minimum bending radius of the underground conduits shall be 1000
mm. The unbroken length of conduit may be bent.
7.6. 90° bends must be avoided and double-Z or double-S bends are not
permitted.
7.7. Approved above-ground junction boxes are required if the routes are
long and consist of many bends. The Superintending Officer shall
decide the number of boxes required.
7.8. All the underground trenches, conduits and cables must be inspected by
the Superintending Officer before they are covered up. If the Sub-
Contractor covers up the trenches without the knowledge of the
Superintending Officer, the Superintending Officer can request the Sub-
Contractor to open up the trenches for inspection without compensation.
7.9. The Sub-Contractor shall provide markers for the underground cable
routes and road crossing. They shall be installed at every 15 metre
interval or when there is a change of direction or where the
Superintending Officer's directs. The Sub-Contractor shall replace the
damaged cable free-of-charge if markers were not installed to indicate
the presence of the cable.
7.10. Equalisers must be used for all sections of the underground systems.
7.3. Field tests shall be carried out to determine the minimum heights and
number of masts required and the numbers and arrangements the
antenna elements to be used and the best locations to give the best
reception of all the TV and FM channels.
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7.6. In the event of the component units and/or cables failure in such tests
and/or system proposed cannot meet the requirements specified due
to the usage of the inconsistent component units or cables, the
system shall be made good.
8. CERTIFICATION OF SYSTEM
8.1. The Sub-Contractor shall submit all the necessary test reports and
Cable Ready Certificate to engineer.
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SECTION 37 - POWER QUALITY MANAGEMENT
1. General
This section intended to define the scope of work for power quality management
for Electromagnetic Force and harmonic generated equipment.
e) Total Power Factor (at least 0.9 lag; without over compensation)
As part of the modelling and simulation work, the contractor shall liaise with user
to gather data of research equipments such as NMI machines, CT Scanner
machines, MRI machines, X-Ray machines, Data Centres, etc.
After practical completion, upon user moving in can commission the equipment,
the contractor shall conduct post-commissioning site measurements of the Power
Quality (disturbance, harmonic voltage & current distortion, voltage flicker and
voltage & current unbalance) and consumption (apparent, reactive & working
power and total power factor). It shall be measured (with measurement duration
of 72-hour for each location) and verify at all the incomer of the Main
Switchboards, Generators Switchboards and Data Centre Switchboards.
The Power meter / logger used shall be true class A type according to IEC
61000-4-30.
The recorded PQ parameters shall benchmark against IEEE 519 1992 and
Engineering Recommendation (ER) P28 UK.
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Chillers, AHUs, High Plume Fan and other critical load ( Critical research facilities
Equipment connected to Variable Frequency Drive and other medical diagnostic
equipment especially the imaging device) shall be subjected to on-site voltage
SAG immunity test benchmarking against IEC 61000-4-11 and IEC 61000-4-34.
The contractor shall analyse the routing of HT and LV cables and recommend
the necessary measures to be taken, including cable laying configuration, to
reduce the level of magnetic field (EMF/EMI) of heavy current circuits to minimise
risk of potential EMI interference to nearby sensitive equipment and system.
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SECTION 38 - EMERGENCY VOICE COMMUNICATION / PUBLIC ADDRESS /
BACKGROUND MUSIC SYSTEM (EVC/PA)
1. General
1.0 The scope of work to be covered in this section shall include the supply,
delivery, installation, testing and commissioning and the final handing over of
a flexible Emergency Voice Communication (EVC) /Public Address
(PA)/Background Music (BGM) System as indicated in the tender drawings
and described herein this Specification.
1.1 The works covered in this section is considered as specialist works; the Sub-
Contractor shall seek competent specialist in this field to prepare submission
for the works as part of the tender submission.
2. System Requirement
2.1 The system shall be fully tested with proper simulations by stages of alarms
and emergency voice responses according to the fire codes and SS546.
2.2 The system shall be a digital matrix system integrated with a Personal
Computer for TCP/IP based functions ensuring a more efficient and cost-
effective network solution. The system communication network shall be of
non-proprietary open protocol. The system shall be up-gradable in future to
support visual paging capabilities for integration with IP Cameras for
monitoring of key zones during an announcement broadcast. It shall have a
central monitoring PC on the status of the system including the functional and
operational such as the controller operational status, the health status of
each power amplifier including the standby amplifiers, the health status of the
speaker circuits etc..
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2.3 The system equipment shall be of one single brand, except for the music
source equipment.
2.5 The system shall be modular in design and comprise an intelligent System
which can be expanded by adding modular cards, power amplifiers and
others to meet the complete system requirement.
2.6 The central amplifiers and equipments shall be centralized and located in the
Fire Command Centre as shown on the drawings and the monitoring of the
control systems, the speaker line and the amplifiers shall all be connected
back to the Fire Command Centre for central monitoring and reporting.
2.7 Switching of zones shall be carried out at input side, with each zone having
its own amplifier, for all zones requiring background music so different zones
can have their own selection of music, which shall be time-programmable
and also having the capacity to match the number of speakers in the zone.
2.8 A chime shall first be heard for those areas selected for public addressing,
then followed by the announcement.
2.9 It shall be possible to program different charms/alarms for different user keys.
2.10 Hard lighted button with cover shall be incorporated for the override of PA
testing message, Fire standby message, Evacuation message and False
alarm message.
2.11 Cables for the local microphone paging stations shall be connected to the
central system. These cables shall be supervised by the system for the
disconnection/fault of microphone paging system. Dedicated cables shall be
run as required for the connection of these microphone call station to the
central rack at the Fire Command Centre.
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2.12 The audio transportation in the system shall be in digital form except for the
100V speaker lines output from the power amplifiers. The system shall
provide simultaneously broadcasting of different calls to different locations, so
as there is no conflict in the zones selected. The system shall be able to store
at least the last 200 messages in the memory of the network controller. It
shall be possible to log any changes in status of the system in an external PC
connected to the Ethernet port of the network controller.
2.13 The system shall be designed to handle different call stations and different
commands in operation simultaneously, provided there is no conflict in the
zones being called by the call station and also it shall have a system of
priority to cope with conflict situation.
2.14 It shall be able to be programmed for different priorities on different user keys
of the call stations under conflict situation. Changes on priorities shall be
possible by re-programming through the keyboard of the central processor.
2.15 The call station shall have a goose neck microphone complete with individual
zones, floors, departments (user group) and entire building selection buttons
which shall be provided as indicated in the drawings. An alpha-numeric
display panel shall also be provided attached to the microphone to display the
name of zones, floors, user groups and whole building selection status. The
system shall also have a monitoring system to continuously monitor from the
call station onwards. Any fault shall be displayed on the panel as well as on
the PC monitors, LED flashing and buzzer activated. Means of muting the
buzzer shall be available.
2.16 The system shall have the flexibility of allocating or changing zones to each
user key by re-programming using the keyboard without the need for re-wiring
the system. It shall be possible to select and programme different music
inputs to the different group of building zones at different time. The
background music shall be cut off to the selected zones during an
announcement.
2.17 The entire system shall be electrically supervised, and reported, by means of
the fault monitoring PC at the Fire Command Center to monitor all outgoing
announcements and to indicate malfunctions including short and open circuits
and grounds, in components and in each speaker circuit. Supervision shall
include all speaker lines, and amplifiers and microphone call station.
2.18 The system shall be capable of delivering a minimum sound pressure level of
10 dB above the ambient noise in any areas of the building at the listening
level of 1.5m above floor level.
2.20 The reinforced sound shall be distributed evenly throughout the listening
area. Total variation in each area shall not exceed +/- 4 dB.
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2.21 Zones for paging announcement shall be compensated by providing tone
control facility, if necessary.
2.22 It shall be possible to select and programme different music inputs either
from CD players, to different zones including pre-programmable time settings
for each music source for each zone with background music via the
keyboard.
2.23 Localised volume control shall comply to the latest safety requirements and
shall be over-ridden when the emergency announcement is activated and
submit to S.O. for approval.
2.24 Background music and localised public address systems shall be over-ridden
during an emergency announcement.
2.25 All input equipment such as microphone line amplifier, preamplifiers, chime
units etc, shall be of modular type such that in the event of any failure of
these units, they shall easily be replaced by unplugging the faulty unit and
plugging in a new unit.
2.26 The history of events including the self-diagnosis reports shall be stored in a
database format and be retrieved within the PA system network via a PC.
2.27 Under normal operation, the PA system shall be able to broadcast different
Background Music (BGM) to different designated zones simultaneously. This
system shall provide at least 20 different BGM signals broadcast to different
speakers zones simultaneously.
2.28 The Sub-Contractor shall liaise and co-ordinate with the Fire Alarm System
Contractor on the interfacing works including testing and commissioning. The
activation of any particular zones, floors or buildings shall be followed closely.
The Sub-Contractor shall also co-ordinate with other specialist on the
interfacing to their Audio systems including testing and commissioning.
2.30 Standby batteries (UPS system) shall be provided to provide electrical power
supply to operate the Central Emergency Voice Communication System in
case of failure of the normal power supply. The batteries shall be kept fully
charged by a permanently connected automatic boost/trigger battery charger.
The capacity of the batteries shall be sufficient to operate the whole system
for not less than 2 hours. The status of every local UPS should be monitored
centrally at the FCC room.
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2.31 Digital message module shall be provided and located in the system
controller for pre-recording of emergency messages to be broadcast in case
of emergency. More than one message shall be able to played
simultaneously. The status of these messages shall be monitored. These
messages shall be able to be recalled for playback, either automatically or
manually.
2.34 A switch shall be provided to silence all the fire alarm sounding device in the
building when the speakers are in use during the fire alarm activation, but
only after the fire alarm sounding devices have operated and initially for not
less than 15 seconds.
2.35 The system shall satisfy the emergency specification IEC 60849 and shall be
tested and certified to be compliant to IEC 60489, and local Code of Practice.
2.36 The system shall include user-friendly call station. The user can view if the
selected outputs are occupied by higher-or-lower priority calls. The operator
shall also have the option of listening to the chime/pre-recorded
announcements via the loudspeaker in the call station.
2.37 The system shall be able to make emergency calls (all calls) even if the
controller failed.
2.38 The system in its complete configuration shall provide at least the following
functions:
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2.39 All paging calls made whether in the system from the FCC room should be
monitored by the P.C. located in the FCC room. The call monitoring system
shall be able to provide the following details:
3. Equipments
3.1 All equipment such as power amplifiers, and its ancillary equipment shall be
mounted onto a proper equipment rack. All input units shall be of an
interchangeable modular type such that the individual modules can be
mounted in mixer frames, or in mixer power amplifiers. All system and
peripheral units shall be properly matched with the equipment rack and
provide compact and neat installation.
3.3 The power amplifiers channels shall each be provided with built-in digital
delay unit for the audio outputs. This delay shall be configurable in the
configuration software.
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3.4 The technical performance of the equipments for the systems shall comply
with the followings:
4.1 The system shall include but not limited to the following :
a) 19 inch rack
b) Display and keyboard card
c) Input card
d) Central processing card
e) Signal generator card
f) Matrix card
g) Tone control card
h) Digital message card
i) Power supply
j) Interconnection board
k) Desktop Computer with 32” LCD monitor, CPU shall have a minimum
Memory of 1 GB (512 MB Minimum), Pentium 4 processor, 2.8 GHz
Clock Speed (2.0 GHz minimum), Hard Drive of 80 GB free hard drive
space (40GB minimum), CD/RW, DVD/RW CD ROM Drive of 32X
performance, USB ports Keyboard, Mouse, LAN communications and
Ethernet communications board. The software to monitoring and
control of the public address and emergency communication system
provided shall be OPC and suitable to link to BAS/IBMS.
l) Dot-matrix printer (min 132 col)
m) Control Relay Card and others
Sufficient quantity of the above items shall be provided to meet the functional
and operational requirements of the complete system installation.
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4.3 The card shall be able to perform the following functions :
Central processor card shall control the operation of the system for example :
detection of the user keys being pressed, routing of the microphone and
attention signal tones, setting of the priority levels and switching of the
loudspeaker volume control override circuits. It shall act as the 'watchdog'
continuously checking the system hardware.
Signal processing card shall be provided for the call system input. The unit
shall comprise one fitter combination audio channel and one
compressor/limiter audio channels.
4.4 Display and keyboard card shall be mounted on the front panel of the rack
frame of the central processor and shall be used for the user programming
and changing of functions of the system.
Display and keyboard card shall have a 24 keys keyboard and a 2 x 40 LCD
character display which show the sequence of the programming.
The keyboard shall be used for selection of call station numbers, user key
number, priority level, attention signal tone and programming. After the
programming, the card shall return to the normal mode without any influence
on the processor, unless the correct password is entered.
4.5 Input card shall provide the interface between the call station and the central
system. Each card shall have audio I/O and shall provide each call station
with phantom powering for the microphone and amplifying the audio signals
and user key detection.
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4.6 Signal generator card shall be controlled by the central processor and pre-
programmed with 30 different signals, chimes, alarms and test tones.
4.7 Matrix card or other electronic devices shall be provided to enable the input of
the system to be routed to the output speaker circuits. Through solid state
crosspoint switches, the isolation between different channels shall be better
than 90 dB. All switching of zones shall be done at the input of amplifiers.
It shall have the mean to prevent switching of more than one input to the
same output simultaneously.
4.8 Tone control card shall be inserted after the music input to allow for
compensation of irregularities in the music source. A separate input/channel
shall be allocated by each music input.
Each unit shall have independent circuit each having separate bass and
treble amplification and attenuation to a maximum of 10 dB.
Screwdriver type potentiometer shall be provided to adjust the gain from -10
to +10 dB. The unit shall be able to accept a balanced or unbalanced source
without any loss of sensitivity.
4.9 The system shall include the digital message units, for playback for pre-
recorded emergency messages. Any one (1) or a combination of several
messages, or the same message, to be repeated up to 5 times, can be
selected for playback from any of the user keys on the microphone paging
console. The same should also be played back when triggered by any of the
inputs from the fire alarm system.
The digital message units shall also be modular card format, similar to the
cards of the control system. The healthiness of these cards shall also be
continuously supervised and reported on the central fault status reporting PC
at FCC room.
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4.10 Digital message card shall allow digital recording of up to 7 individual
messages. The maximum recording time per card shall be 120 seconds.
Messages of varying duration shall be able to be recorded. Up to 5 messages
shall be able to be played back simultaneously to the various part of the
buildings. These messages shall be selectable via the user keys on the any
of the zone/call stations. Total messages duration shall be 325 seconds.
The messages shall be remain intact in the memory for up to 30 days when
power is switched off.
Automatic gain and output volume control shall be provided. A limiter shall
ensure the message is recorded at a fairly constant level.
The message shall be easily changed by re-recording simply by plugging in a
microphone.
The message card shall be modular in design and shall allow for easy
expansion by adding of cards.
The card shall be able to be taken out for remote recording. The message
shall be played back either individually preceded by any pre-selected a chime
and a possibility of with/without switching on of the respective microphone for
manual/adhoc announcements.
4.11 Control relay card shall be provided to override the speaker volume control.
4.12 The system shall be able to configured and monitored through the PC. The
software shall allow configuration and monitoring of the system. shall be
equipped with at least 3-level password protection. 10 user-definable
passwords shall be available in each level.
4.13 The fault monitoring P.C. at the FCC room shall be able to perform at least
the following function:
4.13.1 logging of all PA calls, for all local and the central system including
PA call made by fire alarms.
4.13.2 fault status reporting of each control system including each local
message card which shall indicate the malfunctioning / error of each
input and output connection.
4.13.3 fault status reporting of the operational and standby amplifiers in each
system.
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5. Microphone Paging Panel System/Call Station
5.2 The station provided shall have 1 all call button, 1 button for each of the
zones and 1 button for user groups served by the system.
The station top paging console shall be located at the Fire Command Centre.
It shall be equipped with a compressed 0dB output and have a built in 1 watt
amplifier and speaker with volume control. It shall come with a
programmable digital chime. The front panel shall have LED monitoring with
0 volt contact switching for zone selection. It shall have button to perform
activation, emergency pre-recorded messages.
5.3 The zone switch for individual zone are latchable type whereas all call and
press to talk switch are non-latchable type.
The microphone system has comprise of two series of four notes electronic
chime when activated.
5.4 The combination of geographic zones linked to the user keys selected, type
of chime signal, priority call etc shall be programmed by the central system.
Reprogrammed of these functions shall be possible at any time, through
system keyboard.
5.5 The technical performance of the microphone shall meet with the following:
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6. Amplifier and Supervisory Unit
6.1 The amplifiers used shall be completely solid state. They shall be of such a
design to permit operation in open output circuit without damage to the final
stage. A transistorized protective circuit shall be provided, which shall enable
the amplifier to restore itself to full operation within one millisecond after a
short or overload condition has been removed.
6.2 The Power amplifiers shall be multi-channel type. The power supply of the
power amplifiers shall be of different unit, in order to reduce the electronic
noise and interference.
6.3 An amplifier fail safe monitoring and switch-over system shall be provided for
continuous, monitoring of all the amplifiers. When any of the amplifiers fail,
the system shall instantly route the input and output signals of a faulty
amplifier into the signal lines of the stand-by amplifier automatically within 1
second without human intervention. At the same time, the automatic amplifier
changeover unit shall sound a buzzer to alert the maintenance personnel to
attend to the situation.
A standby amplifier of the same capacity shall be provided for every group of
3 operational amplifiers.
6.4 The standby amplifier shall also be continuously monitored. The amplifiers
must also be provided with facilities for setting of priority levels such that, if
more than one (1) amplifier with a group fail, the standby amplifier will
automatically replace the one with a higher priority.
6.8 The amplifier shall have at least LCD display to be used for status enquiries
and monitoring functions. The display show the VU meter reading when the
audio monitoring mode is selected. The audio output can be monitored by
connecting a headphone to the headphone socket.
6.9 Status changes to the amplifier shall be monitored continuously and reported
to the controller for status/fault reporting.
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6.11 Faulty amplifiers shall be indicated by visual signals and on audio alarm on
the respective equipment rack, as well as visually display on the central fault
status monitoring PC. The communication between the amplifiers shall have
fail safe monitoring and switch over system should be via RS485. The
monitoring PC at FCC room shall provide also the following details for the
amplifier fault reporting
a) Identification of amplifier
b) Identification of system (the location/system)
The amplifier shall employ solid state devices, fully transistorized type, forced
air cooled, multi-channel and complete with integrated output transformer
designed for distributed speaker system operate on 230V 50 Hz. It shall
come equipped with protection circuitry, built-in VU meter and master volume
control. There shall be automatic self-resetting thermal cut-off protection
circuit if unusual heat built-up is detected in the unit.
7.1 The zone supervisory unit shall employ solid state devices throughout and
operate on 24VDC. It shall be able to indicate open or short circuit conditions
as well as any significant load impedance changes due to partial shorts or
leakages in any one of the zone.
7.2 In the event of the zone speaker line failure, an audio fault signal shall sound
on the ZSV and on LED shall identify the trouble zone. A silence switch shall
be provided to stop the audio fault signal from sounding and reset to indicate
subsequent failure. The LED shall stay on for the duration of the malfunction.
When the failure is rectified, the LED light shall switch off automatically. It
shall be provided with approved means to disconnect the circuit automatically
from the amplifier in the event of a short circuit.
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8. Integrated Supervisory Unit
8.1 The unit shall employ solid state devices throughout and shall have individual
LEDs to indicate the open, short circuit and short circuit to ground condition.
8.2 The unit shall include the speaker line surveillance, amplifier fault detection
as well as automatic amplifier changeover functions.
The line monitoring units are employed to monitor all the lines simultaneously
including the branches of speaker line.
8.2.1 The line monitoring unit shall be incorporated in the power amplifier
unit itself to avoid non-monitored parts of the cable.
8.2.2 Speaker line monitoring shall be provided without any additional
wiring
8.2.3 Tone generator for speaker monitoring shall be incorporated in the
amplifier so that a single failure of the tone generator will not affect
the monitoring of other amplifier channels.
8.2.4 Speaker line monitoring can be switched ON/OFF from the
configuration software
8.2.5 Power for the end-of-line monitoring shall be supplied from the power
amplifier.
This method shall eliminate the usage of capacitor on every speaker and end-
of-line (EOL) resistor. The unit shall able to isolate the speaker lines from
amplifier once detected the faulty (Open, Short Circuit and Ground Leak).
The unit shall include a failsafe system for these power amplifiers to perform
continuous fault monitoring on each power amplifier unit.
8.3 In the event of any zone speaker line failure, an audio fault signal shall sound
on the unit and a LED shall indicate the trouble zone. A silence/acknowledge
switch shall be provided to stop the audio fault signal from sounding and
reset to indicate the subsequent failure. The LED shall stay on for the
duration of the malfunction. It shall be provided with approved mean to
disconnect the circuit automatically from the amplifiers in the event of short
circuit.
9. Speakers
9.1 The speakers shall be grouped in zone so that they can be controlled by area,
floor and escape staircases, specific purposes, both selectively and
collectively from the control console at the Fire Command Centre. The zoning
shall be further grouped according to function/user group so that it
shall be possible to make announcement to a functional zone by selection of
one push button at the call station.
9.2 The speech intelligibility shall have a Speech Transmission Index (STI) of
greater than 0.5.
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9.3 The allocation of zones to the zone selection button/user key shall be able to
be changed by re-programming without the need for physical rewiring.
9.4 Audio attenuators shall be place strategically in the building. The audio
attenuators chosen shall be equipped with built-in relay emergency overriding
feature. The audio attenuators shall be controlled by a 6 levels continuous
rotary switch, with attenuation in steps of –6dB. It shall be able to be both
flush and surface mounted to the wall (with back box) without any visible
mounting screws.
9.5 The output of any speaker shall not exceed a sound pressure level of 90 dB
at 1 metre from the centre of the speaker and the minimum sound level in the
area covered shall not be less than +10 dB above the ambient noise level
and compliance to the Code requirement. The sound pressure level shall be
at least 85 dB ± 4 dB at the public area/lab/office area and at least 95 dB ± 4
dB at the M&E areas or whichever is better. The SPL variation shall not be
more than 3dB difference.
9.6 Speaker circuits shall be provided with means to disconnect the circuit
automatically from the amplifier in the event of a short circuit and cause a
visual signal at the control console to indicate the defective circuit.
9.7 The amplifiers serving each speaker circuit/zone shall have at least 20%
spare capacity; the specialist shall submit calculations when required to
justify the amplifiers’ selection and quantity.
There shall not be more than 20 speakers per speaker circuit and not more
than 4 speaker circuits per zone.
9.8.1 All ceiling speakers shall come complete with matching transformer,
terminal block, mounting ring, baffles, independent support and
necessary mounting brackets. All metal parts shall be protected
against rust and corrosion. All speakers shall be encased in metal
fire dome to prevent fire entering the casing via the speaker. The
front panel shall flush with ceiling. No screws shall be exposed at the
external part of the speaker.
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9.8.2 The finishing colour of the ceiling speaker shall be able to match with
the ceiling boards and shall be approved by the S.O.
a) All wall mounting box speakers shall come complete with matching
transformer, connector and necessary mounting brackets. All metal
parts shall be protected against rust and corrosion.
b) The finishing colour of the box speaker shall be able to match with the
wall and shall be approved by the S.O.
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b) Technical performance of the speaker as follows:
10. CD Player
10.1 The player shall employ solid state devices throughout and operate on 230 V
50 Hz. It shall be of heavy duty type, designed for continuous day long
operation.
10.2 It shall be capable of providing 8 hours of continuous playing time with digital
sound quality. It shall be able to accept standard discs.
11.1 The universal line/pre-amplifier shall be able to accept and amplify various
audio signals such as microphone, CD player, etc.. The amplifier shall
employ solid state devices throughout and operate on 24V DC.
11.2 It shall contain minimum 5 individual input and output channels and 1 mix
output channel.
11.3 Built-in speech filter shall be provided for base reduction on microphone input
channel.
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11.4 Technical performance of the unit shall be as follows:-
The unit shall be used as a program selector by allocating one of the input signals to
up to minimum 5 outputs with fire control relays. Both green and red LEDs shall be
provided to enable rapid monitoring of zone selector in use. The unit shall have
remove control capability as well as interdiction function to accept emergency paging.
A monitor panel shall be provided to indicate audio and visual monitoring of outputs
for up to 10 power amplifiers. It shall have a 5-inch monitor speaker, volume control,
a watt meter and a 11-position selector switch.
The panel shall also be provided with a line voltage selector for monitoring 25V, 50V,
70V and 100V volts line outputs. The panel shall be designed for rack mounting.
The console provided shall have 1 all call button, 1 button for each of the zones and
1 button for user groups served by the system.
The desk top paging console shall be located at the Fire Command Centre. It shall be
equipped with a compressed 0dB output and have a built in 1 watt amplifier and
speaker with volume control. It shall come with a programmable digital chime. The
front panel shall have LED monitoring with 0 volt contact switching for zone selection.
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A goose neck microphone shall be provided with a standard foam windscreen.
All emergency override relay system shall provided. The relay system shall be
placed after each amplifier. Relay contacts switches both sides of line. Contact type
cross-bar, gold, platinum or silver redundant contacts are only acceptable. They are
wired in parallel for increased reliability. Diodes are installed across the relay, coil
with revised polarity to prevent ant contact bounce.
16.1 Selected areas shall be equipped with volume attenuator. Each unit shall
have a high quality-transformer and a relay for maximum line level restoration
when the attenuator is in "OFF" position. It shall have 6 levels of attenuation
in steps of 6 dB. The unit shall have an OFF position that can be overridden
during emergency paging. A built-in emergency-overriding relay shall be
incorporated into the unit to switch the output level to the maximum during
emergency paging. It shall be able to be both flush and surface mounted to
the wall (with optional back box) without any visible mounting screws. The
Sub-Contractor shall ensure that the capacity of the volume attenuator and
total wattage of the speaker in the specified area are matched.
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17. Spot Announcing Machine
The automatic spot announcing machine shall be designed to accept any normal
cassette tape, which allows any message to be recorded and played back and to be
located as shown in the drawings.
Unrecorded sound sections necessary for automatic playback shall be easily put onto
the tape. The machine shall have a built-in timer for distributing messages at
intervals of 2.5, 10, 15 or 20 minutes. The message tape shall be played at specific
time intervals by using an external timer. The machine shall include input lacks for a
low impedance microphone or optional remote microphone. the microphone shall be
usable for both recording and instant live announcements. The recording and
announcing sound level shall be kept constant with a built-in AGC circuits.
18. Installation
18.1 All equipment shall be housed in standard 19 inch rack; all interconnections
shall be by means of standard cables and connectors for ease of
serviceability.
18.2 The equipment rack shall be floored mounted type, 19” width and at least 800
mm depth type. The rack cabinet shall be of stamped stainless metal plate or
other approved material of thickness at least 3mm with epoxy coating.
The perforated panels and blank panels of the equipments rack shall be
same colour as the equipments.
18.4 It shall be of adequate size to house all the necessary equipments. The rack
shall be so arranged that all equipment installed is withdraw able from the
front for servicing and maintenance of all installed equipment. The
arrangement of all the audio equipment in the rack shall be proposed by the
Sub-contractor. The Sub-contractor shall only install the equipments after
consultant approve the proposed equipments rack layout. Interior shall be
dust proof, insect proof and anti-vermin. The whole equipment rack shall be
provided with lockable glass door.
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The power supply unit which feeds the entire system shall operate from 230V
AC 50 Hz single phase mains with regulation +/- 10V of nominal voltage.
All incoming and outgoing signal sources from equipment racks to Remote
Paging Microphone and Speakers shall be interconnected with approved type
of plugs and sockets.
18.5 All cabling shall be installer-friendly. Cabling between a call station and
central system shall merely comprise a two-core microphone screened cable,
while standard speaker cables shall be used between the power amplifiers
and the speakers.
18.6 Cabling within the central system shall be via termination boards located at
the back of each card cage; and shall be by means of neat ribbon cables and
connectors.
18.7 All cables shall be identified at both end by approved mean of identification.
18.8 Each individual run of cable/wire shall be identified by tags securely fastened
at both ends. The identification number shall be similar to that shown in the
cable schedule which shall be provided by the Sub-contractor. The cable
schedule shall contain the following information concerning the cables: -
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19. Power Supply
19.1 A 24 volt/DC power supply shall be included in the system. The unit shall
come with s toroidai transformer for isolation. The unit shall have a regulated
24 volt constant supply. It shall have standard 19 inch rack mount features.
19.2 The standby battery supply shall provide sufficient power and enable the fully
loaded system, announcement at the maximum level, to continue operating
without interruption for a minimum duration of 4 hour should mains power fail.
19.3 All equipment shall be mounted into a 19” EIA Standard equipment rack
except microphone console, volume controls and speakers. All equipment,
switchers, etc. shall be clearly labeled for easy identification. All equipment
supplied shall be maintenance free, high quality, up-to-date and elegant in
design. The design concept and layout shall be such that the operation be
failsafe and easy to operate.
19.4 The batteries shall be mounted on a rubber floor mat and completely enclosed
in a metal cabinet. The charging equipment shall be mounted above the
standby batteries and readily accessible.
19.5 The Charger shall be able to provide booster and trickle charging. It shall be
complete with Voltmeter, Ammeter, DC fuse and relays. The Charger shall be
capable of charging the fully discharged batteries within 12 hours, by its
normal charging method to a fully charged condition.
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20. Testing and Commissioning
Functional test on the entire EVC/PA system shall be performed following the
completion of the installation. The system functional tests shall include the BGM test,
Paging Test and Evacuation Test. The priority test shall also carry out by the Sub-
contractor and witness by the SO. The Sub-contractor shall provide all equalization
facilities/ test measurement equipments. Records, chart, table and graph of the T&C
shall properly kept and documented as part of the installation documentation.
The electrical Sub-contractor shall provide all the necessary tests equipments as
following:
a) Audio Generator
b) Impedance Meter
c) Multimeter
d) Sound Pressure Level (SPL) Meter
e) Phase Checker
The Sub-contractor shall conduct the following measurements and check and all the
tested result shall record in table form as attached sample:
(I) Impedance of each zone before connecting to the Audio Power Amplifier.
This shall equal or greater than the rated impedance. Following is the sample
for the impedance test result record table, and Sub-contractor shall submit
the table as following:
Theoretical T&C
Zone Total Impedance Cable Total Acceptable Measured Diff. Pass Remark
Power (Ohms) Impedance Impedance Tolerance Impedance (%) / Fail
(W) (Ohms) (Ohms) (%) (Ohms)
1 198 50.5 3 53.5 5 55.5 3.9 Pass ok
(II) Speaker cable continuity test. The Sub-contractor shall tests the continuity
from control room to riser, and then follows by tests from riser to first speaker
point. The Sub-contractor shall record all the results and submit the table as
following:
TS/38/23 2602542S/EL
(III) The Sub-contractor shall carry out the Sound Pressure Level (SPL) tests for
each speaker zone and it shall random pick 10 points for each zone. The
Sub-contractor shall propose the 10 points to SO for the approval. All the SPL
results shall record and submit in a table as similar following table:
(IV) The Sub-contractor shall carry out the phasing check on every individual
speaker for each speaker zone. The results shall record and submit as similar
to the following table:
All emergency override relay system shall provided. The relay system shall
be placed after each amplifier. Relay contacts switches both sides of line.
Contact type cross-bar, gold, platinum or silver redundant contacts are only
acceptable. They are wired in parallel for increased reliability. Diodes are
installed across the relay, coil with revised polarity to prevent ant contact
bounce.
The Sub-Contractor shall submit four (04) sets of the floor plan indicating in
the drawings the measured values of the sound level in all areas and rooms
based on the testing of the EVC system. All the drawings and records of the
test results shall be bound together and endorsed by the system engineer
and the Sub-Contractor company management. Sub-contractor shall also
submit all the programming softcopy that being done for the system
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21. Interface with SMATV System
Sub-Contractor shall liaise and coordinate with the SMATV system for the provision
of two video channels to the SMATV system. Sub-Contractor shall provide all wiring
from the music inputs up to and including the interfacing box to be located at sub-
central system location.
Sufficient spares in the hardware and software shall be provided for future
expansion. Both hardware and software shall therefore, be modular in design.
Expansion of the system shall be carried out by inserting of software cards, additional
wiring for speakers and re-zoning shall be easily done by re-programming via the
keyboard. The performance of the system shall not be degraded by such expansion.
This shall include but not limited to the speed of the central processor and output
sound pressure level.
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SECTION 41 - CLOSED CIRCUIT TELEVISION SYSTEM (CCTV)
1. GENERAL
1.1 The CCTV control equipment and devices per sub-system, which
are forming part of the entire integrated system, shall preferably be
produced by the same manufacturer and shall have web-based
capability to view and monitor on the internet through the web
browser.
1.4 The CCTV control equipment and devices per sub-system, which
are forming part of the entire integrated system, shall preferably be
produced by the same manufacturer and shall have web-based
capability.
1.5 All systems and components shall have been thoroughly tested
and proven in actual use. The systems and camera installed shall
have local support for the replacement or rectification of parts.
1.6 All systems and components shall be provided with the fifteen
months warranty. Any faulty camera during the Defect Liabilities
period shall be replaced within three hours,
1.9 The system shall have ability to plug and play both basic and
analytic software’s.
1.10 All the IP camera, Network Digital Video recorder and system shall
not have any security vulnerability that posed cyber security issue.
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1.14 The system shall allow for a centralized viewing station to view,
playback and manage all the different NDVR/DVR should there be
more than one.
1.15 The system shall be capable for Integration with NUS Campus
Security Enterprise Command Center System at Prince George
Park HQ.
1.16 The system shall be integrated with the intrusion detection and
door locking system as indicated in the drawings. The cameras
covering the door with magnetic contacts shall enable the guard on
receiving an intrusion alarm to make an immediate verification and
assessment on the intrusion from the video monitor.
1. UL Underwriters Laboratories
2. DIN Deutsche Industrie Norm
3. B.S. British Standard
4. C.S.A. Canadian Standard Association
5. ULC Underwriter Laboratories Canada
1.19 The power source provided for the entire System is 230 V + 5%, 50
Hz.
1.20 The system designed shall be such that all the camera shall be
externally synchronous.
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1.21 The system shall be integrated with the intrusion detection and
door locking system as indicated in the drawings. The cameras
covering the door with magnetic contacts shall enable the guard on
receiving an intrusion alarm to make an immediate verification and
assessment on the intrusion from the video monitor. These
cameras, if they are not switched on shall be activated by the
breaking of the door contacts.
1.24 The proposed CCTV shall be designed from the latest state-of-the-
art equipment. The control system for the CCTV equipment shall
have flexibility for future expansion.
2. SYSTEM OVERVIEW
2.6 The system shall provide a user friendly GUI (graphical user
interface) and be simple to operate.
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2.7 The system shall maintain all video recordings for a minimum of 30
days storage with RAID 5. All video recordings shall be stored on
hard drives to allow immediate access to playback.
2.8 The system shall record for a minimum of 12.5 fps at 1920x1080
resolutions for 30 days of 24 hours period with RAID 5.
2.9 The system shall allow operators to view live and recorded video
from any camera over the network.
2.10 The system shall be block based designed and provide intelligent
and quick search for both live and recorded video to facilitate
investigation and speed up search time.
b) Command Centre
The security operation station with the capability to output up
to three monitors to provide flexible layout to watch, manage
and control analog and IP cameras through NDVR.
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2.12 Security System
a) Tender stage
b) Contract stage
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4) The Sub-Contractor shall submit four (4) copies of his
standardized and comprehensive system operating
and service manuals.
3.1. The system described in this section consist of the Network Video
Management System network (IP) based Digital Video Recorder
(NDVR) System.
3.3. The NDVR shall be based on high quality Dual stream H.264 IP
cameras.
3.6. The NVMS database and video storage shall be based on MySQL
or better
a) The Failover directory should be a basic feature of the
NDVR all the related licenses should be included in offer.
b) Redundant recording shall be a basic feature of the NDVR
and should be provided if required.
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c) Fail over recording capabilities shall be a basic feature of the
NDVR and should be provided if required.
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3.10. The NDVR should support below video analytics feature.
a) The NDVR shall provide the ability for real time video Color
identification, type of objects identification in with vector
solving kept in metadata in the recording servers for easy
retrieval of data.
c) The NDVR shall provide the ability for LPR (License Plate
Recognition) integration. The LPR Reader system shall be a
hardware based in a small form capable of installing at the
camera end or at the backup. The LPR Reader shall be in
one or dual channel. The Metadata shall be processed at the
backend and able to classify difference category of wanted,
VIP and Staff.
3.12. NDVR shall have a capacity to switch and control all the current
cameras. It should be expandable to unlimited cameras in future.
3.13. The system shall allow the recording, live monitoring, playback of
archived video audio, and data simultaneously.
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3.14. The NDVR shall provide file export tool for export the native video
format with all video protections. (e.g. watermark, encryption) and
the ability to play this video on a standard computer with .avi files.
3.15. The native file format video player shall show the status of the
video authentication as available with the original file format.
3.16. The IP Based NDVR shall provide file export tool for export of
single frames of video in J-PEG and PNG file formats and for
export of motion video files in AVI file format for transport and
playback on computers utilizing a Windows environment.
3.17. The Sub-contractor shall provide the required computers for the
NVMS client and servers, these computers shall be of the most
current state of the art technology available at the time of
installation and as minimum shall be better than the minimum
requirements specified by NVMS system manufacturer as well as
tender specifications. Server and PC decoder shall be locally
available. Long lead time imported server and PC decoder will not
be accepted. All the equipments and technical support shall be
locally available without the need of oversea support.
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3.19. ALARM AND SEARCH
c) The fail-over server shall take over for the failed NVR by
resuming the capability to provide live viewing, video
recording and video playback from the IP cameras which are
configured on the failed NVR. The video streams of IP
cameras shall be redirected automatically from the failed NVR
to the fail-over Server.
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3.21. Maintenance and recovery
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b) The Windows SDK shall be the ActiveX control with the
following methods:
3.23. PHYSICAL
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d) The system shall constantly compare detection and
reference zones and only if the detection zone varies
compared to the reference zone, an alarm shall be
generated.
e) It shall be possible to adjust the sensitivity for both the
detection and reference zones simultaneously and/or
individually.
f) It shall be possible to define a minimum of 6 alarm zones per
channel.
g) The time, date and camera reference number shall be
indicated simultaneously with every alarm display.
h) Each motion detection point shall have at least two
programmable detection levels.
i) The motion detector shall equip with state-of-the-art
processing to simultaneously analyze all channels, providing
real-time motion analysis and immediate alarm response
4.1. The Master Core Server software shall consist of the My-SQL
based Main and Cluster Directory Database Server, Recording
Server for video, Digital Virtual Matrix, Incident Reports, Alarm
Management, and Watchdog modules. All the related software
licenses should be the part of the installed system.
4.2. The proposed Master Core Server shall allow the interfacing to
existing Campus Wide IP CCTV System included any high level
interface and license
4.3. The Master Core Server shall maintain a catalog of settings for all
the client, servers, encoders, decoders and IP cameras in the
system.
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c) The NVMS Recording Server shall offer the capability to
alert the systems administrator.
4.6. The NVMS Recording Server shall support ZERO frame lost
failover and no time lost due to recorder switch over is allowed. No
gaps in the recording file are permitted. Shortlisted companies must
demo this features to be accepted by owner in first interview.
4.9. The NVMS Recording Server, for video and audio, shall support
and manage (32) camera connections from IP cameras and video
Encoders each at 25FPS at 1080P resolution (1920x1080) and
(64) cameras at 25FPS at 720P resolution (1280x720), (128)
cameras at 4CIF resolution (704x576 PAL)
4.10. The Master Core Server shall allow user to manage the camera
recording to which NVMS recorder down to the channel level.
4.11. The Master Core Server shall be able to set each camera frame
rate, bit rate and resolution independently from other cameras in
the system, and altering these settings shall not affect the
recording and display settings of other cameras. The NVMS shall
utilize multicast network communication for video monitoring.
Unicast based equipment will not be accepted.
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4.12. The Master Core Server shall be a software-based solution. The
NVMS shall require no proprietary hardware for video and audio
recording servers. Hardware shall come from locally available from
supported computer companies
.
4.13. The Master Core Server shall have a built-in-Digital virtual Video
Matrix Switcher functionality without the need of any additional
software license.
4.15. The Master Core Server shall be based on a true open architecture
that allow for use of non-proprietary PC and storage hardware that
shall not limit the storage capacity and shall allow for gradual
upgrades of recording capacity. The NVMS Server shall be of the
most recent computer technology and shall cover the NVMS
requirements.
4.17. The Master Core Server shall support management and control
over unlimited satellite sites.
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4.18. The system master core server shall provide alarm management
module without the need of any additional license.
5.3. The review client applications shall support any form of IP network
connectivity, including :LAN, WAN,VPN, Internet, and Wireless
5.4. The review client applications shall support IP Multicast (UDP) and
Unicast (UDP) video and audio streaming.
TS/41/16 2602542S/EL
5.6. Client Review Application.
Full screen, quad, 3x3, 4x4, 5x5, 6x6, 1+9 (one large and 9
small view), 1+11 (one large and 11 small view), 1+12 (one
large center tile and 12 small view), 1+15 (one large and 15
small view), and any possible combination.
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f) The Review Client application shall display all cameras
attached to the system regardless of their physical location
on the network.
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o) The Review Client application operator shall be able to drag
and drop a camera from a map into a video tile for live
viewing.
5.7. The Review client shall provide the following video analytics alarm
options:
5.8. System shall allow the security in charge to monitor and record the
actual activities (Replica of operator screens) happening on the
operator monitors through his workstation and monitor.
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a) The Review client shall be able to use multiple CCTV
keyboards to operate the entire set of cameras throughout
the system, including cameras of various manufacturers’
brands, including their PTZ functionalities (i.e. one keyboard
manufacturer controls other manufacturer’s dome or vice-
versa.)
b) The Review Client shall allow for a CCTV keyboard to be
attachable directly to the network this allow control of the
decoder CCTV monitor, and PC decoder.
c) The CCTV keyboard interface shall provide full PTZ control,
and video playback function.
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5.10. IP Keyboard Controller
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h) The NVMS alarm database shall provide multi time schedule
support and shall be able to save the alarm database for
different period of time as the recorded video schedule.
6. NOT IN USED
7. COMMAND CENTRE
7.1. GENERAL
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g) The Command Center shall provide a camera tree for easy
camera selection. Users can optionally customize the
grouping of camera nodes in the tree.
h) The Command Center shall provide graphical maps which
contain a floor or site map with camera icons on it. Users
can select to view the live video from the camera icons
easily.
i) The CPU shall be backed by the emergency power supply
and UPS. Upon power failure, the data stored in the central
processor unit shall be protected for at least 2 hours with an
internal battery.
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h) The operator shall be able to select a section from the
graphical display and:
i) Live video display shall indicate video loss from any specific
camera.
j) The Command Center shall display video snapshots evenly
distributed among a user specified time range for user to
quickly browse the video activities during the time range. It
can speed-up the video investigation process.
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7.4. OTHER OPERATIONS
1) Active or none-active
2) In recording
3) In alarm
4) In video Loss
b) The defined camera tree will help users to drag and drop
cameras to display screen for instant viewing.
c) The Command Center shall allow users to build camera
patterns and camera tours for live viewing.
d) The Command Center shall provide a map module for users
to create maps with camera icons.
e) The user can view live video of a specific camera by drag
and drop the camera icon from the map to the display
window.
TS/41/25 2602542S/EL
7.6. PHYSICAL
8. NOT IN USED
9. Cameras
9.3. Unless otherwise stated, all cameras shall be installed with pan/tilt
and zoom capability.
9.5. All indoor pan & tilt camera shall be housed in a 130mm
diameter dome whereas all indoor fixed camera shall be housed in
a dome of less than 100mm diameter.
9.8. Suitable type of cable shall be use for clear video transmission. For
long distance transmission, single mode fibre optic is to be used.
9.9. Control signal transmission from the control centre to the cameras
shall be by means of fibre optic cable, not combined with video.
TS/41/26 2602542S/EL
9.10. Power to the camera shall be supplied from the central control
system.
10.2. The IP Fixed Dome camera shall use the state of art video
compression engine, real time Full HD video streams of 1080p with
auto focus lens
10.3. The camera shall use triple H/W codec which enables to transmit
max 3 independent steams with different setting for different
requirements. The camera shall combine seamless remote video
monitoring using H.264 with simultaneous transmission of high
quality H.264 to Network video recorder.
10.4. The camera shall support local SD Card backup. Some important
sequence of still images can be stored in SDHC memory card.
This action shall be able to configure to work with pre-post-alarm
event.
10.5. The camera mechanical actuator shall be able to shift infrared (IR)
cut filter to disengage from image path automatically in the low light
environment.
10.6. The camera shall build-in Power over Ethernet (IEEE 802.3af)
compliant or 24VAC or 12VDC.
TS/41/27 2602542S/EL
10.11. The shall image device shall be 1/2.8“ 2.0M CMOS sensor with
total pixels of 2000(H)X1241(V)
10.12. The aspect ratio shall be HD: 16:9 and SD: 4:3
10.13. The focal length shall be Auto Focus 2.8 -12mm, (103 degree ~ 82
degree)
10.14. Minimum Illuminance Color: 0.01 Lux @ F1.2, 30IRE B/W: 0.001
Lux @ F1.2, 30IRE and 0.0 Lux (IR LED ON) 4pcs IR LED
(Distance : 20m).
10.18. The camera shall support Triple Codec of H.264, MPEG4 and
MJPEG
10.20. All codec shall support 1080p, 720p, D1, CIF and QCIF (MJPEE
mode only)
10.22. The audio compression shall comply to two way, G.711 PCM, u-
low 64kbps 8kHz.
10.23. The camera shall support motion detection with FTP, email, alarm
out, JPEG record on local SD notification
10.24. The camera shall support IPv4 protocol: ONVIF, TCP/IP, UDP/IP,
RTP(UDP), RTSP, NTP, HTTP,HTTPS, SSL, DNS, DDNS, DHCP,
FTP, SMTP, ICMP, SNMPv1/v2c/v3(MIB-2)
10.25. The camera shall support IPv6: TCP/IP, HTTP, HTTPS, DHCP
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10.29. These camera shall meet the following minimum specifications:
Resolution : 1920x11080
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11. INDOOR/OUTDOOR IP PTZ SPEED DOME CAMERA
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11.9 The indoor/outdoor network dome positioning camera shall support
256 user-programmable presets.
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11.16 The indoor/outdoor network dome positioning camera shall provide
a freeze frame feature that freezes a camera image as a
preprogrammed preset is called, providing a live view once
positioned. Selections for on/off shall be available through the
embedded Web browser.
11.18 Install Height: Determines the distance between the camera and
ground-level targets for focus trace operations.
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11.24 The indoor/outdoor network dome positioning camera shall provide
I-Frame interval configuration to increase or decrease the number
of I-Frames per second.
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11.33 Analytics Applications shall include :
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i) Stopped Vehicle: Detects vehicles stopped near a sensitive
area longer than the user-defined time allows. This behavior
is ideal for airport curbside drop-offs, parking enforcement,
suspicious parking, traffic lane breakdowns, and vehicles
waiting at gates.
11.39 The indoor/outdoor fixed dome system shall meet or exceed the
following design and performance specifications.
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Color (33 ms) 0.20 lux
Color Low Light (33 ms) 0.03 lux
Color (250 ms) 0.025 lux
Color Low Light (250 ms) 0.008 lux
Mono (33 ms) 0.06 lux
Mono Low Light (33 ms) 0.004 lux
Mono (250 ms) 0.008 lux
Mono Low Light (250 ms) 0.001 lux
j) Day/Night Capabilities Yes
k) IR Cut Filter Yes
l) Wide Dynamic Range 130 dB
m) Iris Control Auto iris with manual override
n) Backlight Compensation Yes
o) Automatic Gain Control Yes
p) Active Noise Filtering Yes
q) Electronic Image
Stabilization (EIS) Yes
TS/41/36 2602542S/EL
e) Available Resolutions
16:9 Aspect Ratio 2.07 MPx (1920 x 1080); 60 ips
max
2.07 MPx (1920 x 1080); 30 ips
max
0.92 MPx (1280 x 720); 30 ips
max
0.36 MPx (800 x 448); 30 ips
max
0.23 MPx (640 x 352); 30 ips
max
f) Supported Protocols TCP/IP, UDP/IP (Unicast,
Multicast IGMP), UPnP, DNS,
DHCP, RTP, RTSP, NTP, IPv4,
IPv6, SNMP v2c/v3, QoS, HTTP,
HTTPS,SSH, SSL, SMTP, FTP,
and 802.1x (EAP)
g) Users Up to 20 simultaneous users
Unicast depending on resolution settings
(2 guaranteed streams)
Multicast Unlimited H.264
h) Security Access Password protected
i) Software Interface Web browser view and setup
j) System Integration Existing Endura 2.0 (or later);
Existing Digital Sentry 7.3 (or
later), IP Video Management
System, Digital Video
Management System
k) Open API Camera API, ONVIF Profile G
and Profile S
l) Mobile Application Integrated to Camera Mobile App
m) Local Storage Up to 32 GB SD Card
n) Alarm recording: Capture 1-5-10 second video
clips on camera sabotage,
motion detection, or alarm input;
Outage recording: record video
continuously in the case of
network outage
o) Continuous recording: initiated by user Access video
through FTP protocol or via
ONVIF Profile G request
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p) Minimum PC Requirements
TS/41/38 2602542S/EL
e) Alarm
f) Audio
TS/41/39 2602542S/EL
l) Window Blanking 32 blanked windows
m) Auto Flip Rotates dome 180º at bottom of
tilt travel
n) Dome Drive All dome drives are compatible
Compatibility with all back box configurations
o) Power Nominal 24 VA (without heater
Consumption and blower running
Nominal 81 VA (with heater and
blower running)
a) Pendant, Environmental
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6) Construction Aluminum
7) Trim Ring 2 screws
Connection
b) Pendant, Standard
c) In-Ceiling, Environmental
TS/41/41 2602542S/EL
HPoE: Maximum operating
temperature of 60°C
(140°F) for two hours and
a continuous operating
range of –45°C to 50°C (–
50°F to 122°F)
PoE+: Maximum operating
temperature of 60°C
(140°F) for two hours and
a continuous operating
range of –20°C to 50°C (–
4°F to 122°F)
6) Construction Aluminum
7) Trim Ring 2 screws
Connection
d) In-Ceiling, Interior
TS/41/42 2602542S/EL
5) Operating 24VAC: Maximum temperature
Temperatures range of – 51°C (–60°F to
140°F) for two hours and
a continuous operating
range of –45°C to 50°C (–
50°F to 122°F)
HPoE: Maximum operating
temperature of 60°C
(140°F) for two hours and
a continuous operating
range of –45°C to 50°C (–
50°F to 122°F)
PoE+: Maximum operating
temperature of 60°C
(140°F) for two hours and
a continuous operating
range of –20°C to 50°C
(–4°F to 122°F)
6) Construction Stainless Steel
7) Trim Ring 2 screws
Connection
TS/41/43 2602542S/EL
h) IECEx UL 17.0011X
i) Ex db op pr IIC T6 Gb X, Ex tb op pr IIIC T85°C Db X, Ex db
op is op pr IIC T6 Gb X, Ex tb op is op pr IIIC T85°C Db X
j) DEMKO 17 ATEX 1834X
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12.4 The explosion proof pan, tilt and zoom system shall be designed
for hazardous, harsh, and marine environments, and shall be
certified as such.
12.5 The explosion proof pan, tilt and zoom camera system shall
provide up to a 1000Base-T network interface for live streaming to
a standard Web browser or a VMS. The camera shall support
FSFP/SFP modules that are Multi-Source Agreement (MSA)
Compliant, adapting to multiple transmission methods; fiber,
Ethernet-over-Coax, UTP.
12.6 The explosion proof pan, tilt and zoom IP camera system shall
provide auto focus and auto iris with manual override. The camera
system shall be designed to mount upright or inverted. The camera
will automatically re-orient itself for horizontal viewing
12.7 The explosion proof pan motion has continuous 360° operation and
tilt operation has a tilt range from +90° to –90°.
12.8 The explosion proof pan, tilt and zoom IP camera system shall use
a standard Web browser interface for remote administration and
configuration of camera parameters.
12.9 The explosion proof pan, tilt and zoom IP camera system shall be
conformant to ONVIF S, G, and Q and support open architecture
connectivity for third-party software recording solutions allowing
integration into virtually any IP-based system. It shall be compatible
with existing Endura 2.0, Digital Sentry® 7.3, and VideoXpert 1.9 (or
later) video management systems. The IP camera should able to
record, manage, configure, and view multiple live streams.
12.10 The explosion proof pan, tilt and zoom IP camera system shall
include a programmable window wiper and washer/wipe sequence
under a single command.
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12.11 The explosion proof pan, tilt and zoom IP camera system shall use
a beltless, gearless, motion control system driven directly from the
shaft of the motor, ensuring accurate and reliable motion. The
camera shall support a direct drive motor control system, which
automatically accommodates for high vibration or windy conditions
and ensures smooth, accurate positioning.
12.12 The camera shall pan and tilt at up to 200º per second.
12.17 The explosion proof IP camera shall support dual cable entry ports
allowing the installer to separate power and data cables or to install
cables flexibly. It shall include a safety attach point.
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12.23 The explosion proof IP camera shall support 32 window blanks to
conceal user-defined privacy areas that cannot be viewed by an
operator.
12.25 The explosion proof IP camera shall provide the ability to backup
and restore camera settings through an embedded Web browser.
12.26 The explosion proof IP camera shall provide Wide Dynamic Range
(WDR) up to 130dB with selections for on/off available through the
embedded Web browser. The IP camera shall provide dynamic
White Balance adjustments through the embedded Web browser.
12.28 The explosion proof IP camera shall provide Pan and Tilt limit
stops with settings available through the embedded Web browser.
12.29 The explosion proof camera shall provide 802.1x port security to
establish point-to-point access through a wired or wireless port
using Extensible Authentication Protocol (EAP). Supported EAP
methods shall include EAP-MD5, EAP-TLS, EAP-TTLS, EAP-
PEAP and EAP-FAST.ds
12.30 The explosion proof IP camera shall support SNMP v2c and v3,
IPv6 configurations in conjunction with IPv4.
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12.36 The explosion proof IP camera shall provide two simultaneous
video streams with up to 8.00 Mbps. The second stream is variable
based on the setup of the primary stream.
12.38 The explosion proof IP camera shall provide the ability to run
embedded Video analytics. Analytic application shall be configured
and enabled using a standard Web browser. Analytics for
explosion proof IP camera includes:
a) Abandoned Object – Detects objects placed in a defined
zone and triggers an alarm if the object remains in the zone
longer than the user-defined time allows.
b) Adaptive Motion – Detects and tracks objects that enter a
scene and then triggers an alarm when the objects enter a
user-defined zone. This behavior is primarily used in outdoor
environments with light traffic to reduce the number of false
alarms caused by environmental changes.
c) Auto Tracker – Detects and tracks movement in the
camera’s field of view. When the Auto Tracker behavior is
configured, the system automatically pans and tilts to follow
the moving object until the object stops or disappears from
the monitored area.
d) Camera Sabotage – Detects contrast changes in the field of
view. An alarm is triggered if the lens is obstructed with
spray paint, a cloth, or a lens cap. Any unauthorized
repositioning of the camera also triggers an alarm.
e) Directional Motion – Generates an alarm in a high traffic
area when a person or object moves in a specified direction.
Typical installations for this behavior include a tunnel where
cameras can detect objects moving in the opposite direction
of the normal flow of traffic or an individual entering through
an exit door.
f) Loitering Detection – Identifies when people or vehicles
remain in a defined zone longer than the user-defined time
allows.
g) Object Counting – Counts the number of objects that enter a
defined zone or cross a tripwire. This behavior might be
used to count the number of people at an entrance/exit
where the traffic is light. This behavior is based on tracking
and does not count people in a crowded setting.
h) Object Removal – Triggers an alarm if an object is removed
from a defined zone.
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i) Stopped Vehicle – Detects vehicles stopped near a sensitive
area longer than the user-defined time allows. This behavior
is ideal for suspicious parking, traffic lane breakdowns, and
vehicles waiting at gates.
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w) Automatic Gain Control Yes
x) Active Noise Filtering Yes
y) Electronic Image Stabilization (EIS) Yes
Constant bit rate (CBR) and constrained variable bit rate (CVBR).
Frame rate: Up to 60, 50, 30, 25, 20, 15, 12, 10, 8, 7, 6, 5, 4, 3, 2,
1 (depending on the coding, resolution, and stream configuration).
Video streams shall support ONVIF profile S.
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6) The camera shall record video continuously in the
case of network outage.
Alarm recording: The explosion proof camera shall
capture selectable 1, 5, or 10 second video clips on
camera sabotage, motion detection, or alarm input.
7) Video recording and storage shall support ONVIF
profile G.
b) Analytics
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viii) Object Removal – Detection of object is
removed from a defined zone.
ix) Stopped Vehicle – Detection of vehicles
stopped near a sensitive area longer than a
user-defined time.
12.42 NETWORK
a) Connectivity
b) Protocols to be supported
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7) Notifications – File Transfer Protocol (FTP), Simple
Mail Transfer Protocol (SMTP)
8) Remote Access – Secure Shell (SSH)
9) Security – Secure Sockets Layer (SSL), IEEE 802.1x
(EAP-MD5, EAP-TLS, EAP-TTLS, EAP-PEAP and
EAP-FAST)
10) Quality of Service – IEEE 802.1p Layer 3
Differentiated Services Code Point (DSCP)
11) DDNS – The explosion proof camera shall support
DDNS services offered by the Manufacturer and
other publicly available service offerings
c) Security
a) General
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12) Quality of Service (QoS)
13) Bit rate control
14) Multicast
15) Unicast
16) JPEG frame rate
17) Maximize view area of video to full size of browser
18) Revert to normal view
19) Open stream in new window
20) Capture and save image as .jpg file
21) Resize viewing area
b) Image Settings
1) Image quality
2) Exposure
3) Focus
4) White balance
5) Window blanking
6) Digital zoom
7) Lighting mode
8) Video noise reduction
9) Digital processing (color and detail adjustment)
10) Image enhancement
11) Quick setup preset modes
12) Sharpness
13) Saturation
14) Contrast
15) Brightness
16) Exposure modes
c) Recording
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d) Events
e) Analytic events
1) E-mail setup
2) Define web addresses for notifications
1) Firmware upgrade
2) Reset to factory default (local, hardware remote, and
software remote)
3) Set date, time, and NTP server synchronization
4) User access control
5) View and export camera settings
6) View system logs
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14) Media Player
15) QuickTime 7.6.5 for Windows 7 or Windows 10,
16) QuickTime 7.6.4 for Mac OS X 10.4 (or later)
17) The Manufacturer shall offer an open API.
12.44 ELECTRICAL
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f) Input 3.5 VDC maximum, 3.5 mA
maximum
g) Relay Output 30 VDC, 500 mA maximum
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12.46 Contractor personnel shall comply with all applicable state and
local licensing requirements
13.1. The explosion proof fixed IP camera shall be installed in the high
hazardous are such as chemical store, solvent store, cylinder store
with flammable and explosive area. All outdoor camera shall have
enclosure. IP Camera installed shall comply to the specification as
specified
13.3. The explosion proof fixed IP camera system shall offer a 1920 x
1080 maximum resolution Integrated Camera/Optics Packages,
30X optical zoom, 12X digital zoom with an infrared cut filter,
day/night, and built-in motion detection.
13.4. The explosion proof fixed IP camera system shall be designed for
hazardous, harsh, and marine environments, and shall be certified
as such.
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13.5. The explosion proof fixed IP camera system shall provide up to a
1000Base-T network interface for live streaming to a standard Web
browser or a VMS. The camera shall support FSFP/SFP modules
that are Multi-Source Agreement (MSA) Compliant, adapting to
multiple transmission methods; fiber, Ethernet over coax, UTP.
13.6. The explosion proof IP fixed camera system shall provide auto
focus and auto iris with manual override.
13.8. The explosion proof fixed IP camera system shall use a standard
Web browser interface for remote administration and configuration
of camera parameters.
13.11. The explosion proof camera shall operate between -60C and 60C.
The camera shall maintain a T6 (<85C) surface temperature in all
operating conditions and camera shall be able to cold-start from >-
30º C
13.12. The explosion proof IP camera shall support dual cable entry ports
allowing the installer to separate power and data cables or to install
cables flexibly. The camera shall include a safety attach point.
13.14. The explosion proof IP camera shall include a sun shroud and
support a heater and window defroster, ensuring that the camera
functions and captures video in extreme weather.
13.15. The explosion proof IP camera shall a heating system to keep the
window ice free from condensation and fog.
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13.17. The explosion proof IP camera shall be programmable to perform
actions based upon up to 4 physical alarm triggers.
13.21. The explosion proof IP camera shall provide Wide Dynamic Range
(WDR) up to 130dB with selections for on/off available through the
embedded Web browser. The camera shall provide dynamic White
Balance adjustments through the embedded Web browser
13.23. The explosion proof IP camera shall provide 802.1x port security to
establish point-to-point access through a wired or wireless port
using Extensible Authentication Protocol (EAP). Supported EAP
methods shall include EAP-MD5, EAP-TLS, EAP-TTLS, EAP-
PEAP and EAP-FAST.
13.24. The explosion proof IP camera shall support SNMP v2c and v3.
and shall also support IPv6 configurations in conjunction with IPv4.
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13.29. The explosion proof IP camera shall provide two simultaneous
video streams with up to 8.00 Mbps. The second stream is variable
based on the setup of the primary stream.
13.31. The explosion proof IP camera shall provide the ability to run
embedded Video analytics. Analytic application shall be configured
and enabled using a standard Web browser. Analytics for
explosion proof IP camera includes:
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i) Object Removal: Triggers an alarm if an object is removed
from a defined zone.
j) Stopped Vehicle: Detects vehicles stopped near a sensitive
area longer than the user-defined time allows. This behavior
is ideal for suspicious parking, traffic lane breakdowns, and
vehicles waiting at gates.
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t) Wide Dynamic Range 130 dB
u) Iris Control Auto iris with manual
override
v) Backlight Compensation Yes
w) Automatic Gain Control Yes
x) Active Noise Filtering Yes
y) Electronic Image Stabilization (EIS) Yes
Constant bit rate (CBR) and constrained variable bit rate (CVBR).
Frame rate: Up to 60, 50, 30, 25, 20, 15, 12, 10, 8, 7, 6, 5, 4, 3, 2,
1 (depending on the coding, resolution, and stream configuration)
Video streams shall support ONVIF profile S.
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3) Local recording on the micro SD card shall
commence upon loss of network connectivity, based
on a pre-programmed schedule.
4) The camera shall record video continuously in the
case of network outage.
5) Alarm recording: The explosion proof camera shall
capture selectable 1, 5, or 10 second video clips on
camera sabotage, motion detection, or alarm input.
6) Video recording and storage shall support ONVIF
profile G.
b) Analytics
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f. Object Counting - Counting the number of
objects that enter a defined zone or cross a
tripwire.
g. Object Removal – Detection of object is
removed from a defined zone.
h. Stopped Vehicle – Detection of vehicles
stopped near a sensitive area longer than a
user-defined time.
13.35. NETWORK
a) Connectivity:
b) Protocols supported
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5) Media: Real-Time Transport Protocol (RTP), Real-
Time Streaming Protocol (RTSP)
6) Multicast: Internet Group Management Protocol
(IGMP)
7) Notifications: File Transfer Protocol (FTP), Simple
Mail Transfer Protocol (SMTP)
8) Remote Access: Secure Shell (SSH)
9) Security: Secure Sockets Layer (SSL), IEEE 802.1x
(EAP-MD5, EAP-TLS, EAP-TTLS, EAP-PEAP and
EAP-FAST)
10) Quality of Service: IEEE 802.1p Layer 3
Differentiated Services Code Point (DSCP)
11) DDNS – The explosion proof camera shall support
DDNS services offered by the Manufacturer and
other publicly available service offerings.
c) Security
a) General
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d. Video stream configuration
i. Use preset video setting configurations
ii. Configure custom video setting
configurations:
(1) Compression type
(2) Resolution
(3) Image rate
(4) frame interval
(5) H.264 profile
(6) Quality of Service (QoS)
(7) Bit rate control
iii. Multicast
iv. Unicast
v. JPEG frame rate
vi. Maximize view area of video to full size
of browser
vii. Revert to normal view
viii. Open stream in new window
ix. Capture and save image as .jpg file
x. Resize viewing area
b) Image Settings
1) Image quality
2) Exposure
3) Focus
4) White balance
5) Window blanking
6) Digital zoom
7) Lighting mode
8) Video noise reduction
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9) Digital processing (color and detail adjustment)
i) Image enhancement
ii) Quick setup preset modes
iii) Sharpness
iv) Saturation
v) Contrast
vi) Brightness
10) Exposure modes
c) Recording
d) Events
1) Firmware upgrade
2) Reset to factory default (local, hardware remote, and
software remote)
3) Set date, time, and NTP server synchronization
4) User access control
5) View and export camera settings
6) View system logs
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f) Minimum System Requirements
g) Web Browsers:
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j) Required Systems for Analytics
13.37. ELECTRICAL
a) General
b) Alarm
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13.38. MECHANICAL AND ENVIRONMENTAL
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EDICATED CCTV NETWORK
15.1 The proposed network equipment shall include all centre and edge
switches. The system shall support Simple Network Management
Protocol (SNMP) for monitoring of devices status, configuration.
15.2 The system shall include structure cabling system complete with all
required fibre optics and UTP LAN cables.
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14) Symmetric pause and backpressure flow control
15) Operating temperature of -30°C to 70°C
16) Operating Humidity of 0 to 95% non-condensing
17) MTBF >100,000 Hours
18) 10/100/1000 Electrical RJ45, DCE interface
19) SFP Fiber interface
20) 35.7Mbps @ 64Bytes Throughput
21) 8k Mac address buffer
22) 500kbytes share date buffer
23) 10kbytes Jumbo frame size
24) Store-and-forward Architecture
25) 46Gpps non-blocking fabric
The Thrulink VPN shall include, but not limited to, the following:
a) Provides secure and encrypted communication via tunnelling
b) Optimized for video
c) “At a Glance” status check display
d) Rack mount style server
e) Easy to use GUI interface
f) Eliminates the need to make network changes
g) Failover functionality
h) Diagnostic tools: network traffic monitoring, basic traceroute
and ping function
i) Can be used for mobile 3G/LTE applications
j) DDNS, DHCP, SNMPv3
k) 250 Mbps unencrypted Bandwidth
l) 200 Mbps encrypted Bandwidth
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m) 100 Max No. of Client Connections
n) AES up to 256 bit Encryption
o) Blowfish up to 128 bit Encryption
p) Camellia up to 256 bit Encryption
q) SNMPv3 Management
r) Mean Time Between Failure (MTBF) >100,000 Hours
s) It shall be in hardware form and able to work in environment
up to 60 deg C
t) It shall be able to select in bridge or router mode
u) It shall be firmware upgradable via TCP connection
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i) The switch shall support VLAN, Port trunking with 12
trunking group.
j) The switch shall be rack-mounted with minimum MTBF of
10,000 hours.
k) The switch shall support network security as follow;
1) 802.1x access control for port based and MAC based
authentication
2) Management Access Policy Control
3) Access Control List
4) IP-MAC-Port binding
5) SSL/SSH for management
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j) The edge switch shall support SNMP v1, V2c Network
management.
k) The edge switch shall support bandwidth control.
l) The edge switch shall support IGMP snooping
15.1 General
1) NEC USA
2) VDE West Germany
3) DIN West Germany
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16. Commissioning
16.1. General
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17. 360o 12 MEGAPIXEL INDOOR VIDEO CAMERA
17.1. The 360o 12 MP indoor video camera (“360 degree camera”) shall
have no moving parts and be capable of providing 360 degree
surveillance with no blind spots.
17.2. Contractor shall ensure that the installed cameras contain the
latest firmware
17.3. Contractor personnel shall comply with all applicable state and
local licensing requirements.
17.8. The 360 degree camera shall possess the following primary
characteristics:
a) employ a single image sensor capable of providing 4072H x
3046V resolution
b) provide dewarping software to convert the spherical video
image into a continuous flat view
c) H.264 and MJPEG compression
d) 12 fps for maximum resolution, 30 fps for 2MP resolutions and
below
e) unicast support up to 20 simultaneous users depending on the
resolution settings
f) multicast supported for the H.264 main camera stream
g) 0.1 lux minimum illumination, providing clarity in low light
h) local 3D dewarping providing 4x VCams at max 1MP each
i) 10x zoom with 3D client-side dewarping software
j) 10 configurable privacy regions
k) 8 polygonal Video Motion Detection regions
l) local alarm digital input and output
m) audio microphone input
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n) built-in SD Card slot. Supports cards up to 128 GB capacity.
Speed class 10 or higher required
o) image snapshot transferred by email
p) operate on an embedded Linux platform
q) include a built-in web server
r) PoE (IEEE standard 802.af) or 12VDC powered
17.9. VIDEO
Imager
a) Sensor: 12.4 MP (approximately) 1/2.3" EXMOR
R CMOS Sensor
b) Minimum illumination: 0.10 lux (50 IRE, F/2.0)
c) Scanning: Progressive
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17.12. Video Streams
c) Bit rate
iii) MJPEG :
1) maximum frames per second
2) quality
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e) Presentation: Video views shall be available in both fisheye and
dewarped (flat) views as follows:
The 360 degree camera shall have the facility for onboard SD card
storage.
17.16. Pan Tilt Zoom (PTZ) Functionality - The 360 degree camera shall
support 10x digital zoom with 3D client side dewarping software.
a) Alarm – The 360 degree camera shall have a contact input and
contact output for alarm or control.
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17.18. Event management – The 360 degree camera shall perform
selected response actions when triggered by selected inputs as
follows:
a) Response actions:
1) contact output
2) e-mail via SMTP
3) local recording
b) Trigger inputs:
1) motion in a pre-defined area
2) contact input
3) HTTP event
4) network connection lost
17.19. Audio – The 360 degree camera shall have audio capability.
a) Input options:
17.20. Integrations – The 360 degree camera shall have available an API
and an SDK to support integrations with third party system,
including VMS and network storage providers.
17.21. NETWORK
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4) Network services: Domain Name System (DNS),
Network Time Protocol (NTP), Internet Control
Message Protocol (ICMP), Universal Plug and Play
(UPnP)
5) Media: Real-Time Transport Protocol (RTP), Real-
Time Streaming Protocol (RTSP)
6) Multicast: Internet Group Management Protocol
(IGMP)
7) Simple Mail Transfer Protocol (SMTP)
The 360 degree camera shall have a built in web server which
supports browser-based configuration of the camera.
a) Image settings
b) Network settings
c) Alarm settings, triggers, and actions
1) Triggers:
a. motion
b. network connection lost
c. contact input
2) Actions:
a. Email (SMTP)
b. Record to SD card
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d) Camera settings
1) Frames per second
2) Quality
3) Bit rate control
4) Compression settings
e) Clock settings
f) Video stream settings
1) Resolution
2) Compression
g) SD card recording settings
h) Factory reset
i) Image regions
i) Privacy zones
ii) Motion detection zones
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17.24. Diagnostics
17.25. ELECTRICAL
a) Power
i) Source Options
1) 12 VDC
2) PoE (IEEE standard 802.3af) – 48 VDC nominal
ii) Power Consumption (maximum):
1) 12 VDC: 7.32 W
2) POE: 8.4 W
b) Connectors
i) Ethernet: RJ-45 connector
ii) External power (12 VDC): 2.1 mm input jack
iii) External input/output: 6-pin 1.5 mm Phoenix
style connector
iv) Analog video: BNC test port for
production, not
available for normal
operation
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17.26. MECHANICAL AND ENVIRONMENTAL
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Maximum Frame Rate : 30 fps
Settings include brightness / contrast /
saturation / exposure compensation,
Image Control :
compression quality and wall / ceiling / table
mount
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19.5. In conjunction with a Video Management System “VMS” that shall
integrates the Panoramic software and any toolkit, the camera shall
be able to support seamless panoramic views and simultaneous
Immersive Views that allow for the pan, tilt and zoom in, across the
entire field of view.
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19.14. The IP Panoramic indoor/outdoor multi-sensor camera system shall
have a mechanical IR cut filter mechanism for increased sensitivity
in low-light installations. Set points for the IR cut filter feature shall
be configurable through an embedded Web browser.
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19.24. The IP Panoramic indoor/outdoor multi-sensor camera system shall
provide User and Group settings to assign permissions and access
levels to the camera.
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19.36. Analytics software for the IP Panoramic indoor/outdoor multi-sensor
camera system shall include:
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19.37. The IP Panoramic indoor/outdoor multi-sensor camera system shall
meet or exceed the following design and performance
specifications.
1. Camera Specifications
a. Imaging Device 1/3.2-inch
b. Imager Type CMOS
c. Imager Readout Progressive scan
d. Highest Resolution 12 MP, 2048 x 1536 x 4
e. Signal-to-Noise Ratio >50 db
f. Sensitivity
1. 180º Type f/2.0, 0.3 lux color (33 ms),
0.14 lux mono (33 ms)
2. 270º, 360º Types f/2.5, 0.5 lux color (33 ms),
0.2 lux mono (33 ms)
g. Day/Night Capabilities Yes
h. Mechanical IR Cut Filter Yes, (ON/OFF/AUTO selectable)
with different set points
i. Wide Dynamic Range 120 dB
2. Lens Specifications
a. Length
b. Field of View
3. Video Specifications
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c. Video Encoding H.264 High, Main, or Base
profiles; MJPEG (mosaic stream
only); Smart Compression
Technology
i. Unicast Up to 20 simultaneous
depending on the resolution
settings, and frame rate
ii. Multicast Unlimited H.264
f. Security Access Password protected
g. Software Interface Web browser view and setup
h. System Integration Existing VideoXpert, Digital
Sentry
i. Open API Integration API, Panoramic SDK,
ONVIF Profile S and G
j. Minimum System Requirements
1. Processor Intel® Core™ i3 processor, 2.4
GHz
2. Operating System Microsoft Windows® 10,
Windows® 7 (32- and 64-bit),
linux OS or Mac® OS X
10.9 (or later), Microsoft
Windows Server
3. Memory 16 GB RAM
4. Network Interface 100 Megabyte (or greater)
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5. Monitor LCD Minimum of 1024 x 768
resolution, 16- or 32-bit
pixel color resolution
6. Web Browser Internet Explorer® 11.0 (or
latest); Mozilla® Firefox® 35 (or
later); Google® Chrome 40 (or
later)
k. Analytics software
1. Open API The API can transmit behavior
alarm data to third-party
applications
4. Electrical Specifications
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h. Audio
1. Streaming Bidirectional: full or half duplex
2. Input/Output 600 ohm differential, 1Vp-p max.
signal level
3. Compression G.711 PCM 8 bit, 8 kHz mono at
64 kbit/s
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5. Shock and Vibration EN50155 Category 1, Class B;
IEC 60068:2-6 and 2-27, ISTA-
2A, Sequence 5, MIL810G
6. Construction Alodine aluminum
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b. Environmental Vandal, Surface Mount
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2. Dome System Specifications
3. Mechanical Specifications
a. Dome Attenuation
1. Clear f/0.0 light loss
2. Smoked f/1.0 light loss
b. Pan Adjustable (All Models) 370º
c. Tilt Adjustable (180 Model) 0º - 180º
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19.38. Certifications/Ratings
a. CE, Class A
b. FCC, Class A
c. UL/cUL Listed
d. ICES, Class A
e. KCC
f. C-Tick
g. CB Scheme ITE
h. NEMA Type 4X, and IP66 rating (Environmental Vandal)
i. RoHS, Lead Free, REACH
j. MTBF ≥ 200,000 POH (Reporting standard is RELEX Modeling)
19. Training
20.3. The number of persons attending the system training courses shall
be determined by the Owner.
20.4. The on-site training provided for the Owner personnel shall
precede the hand-over of the system.
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20. Maintenance
21.1. General
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c) The list of test equipment shall also be included in the
proposed maintenance contract.
22.1 General
1) Quantity
2) Functions
3) Design
4) Quality
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22.3 Hardware and Software availability
22.4 Guarantee
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22. Signage
Materials & Design: 3mm thick aluminium sign panel with all artwork in
3M diamond grade reflective vinyl sticker; compliant
with LTA Specifications for traffic instructional signs
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23. Identification of Underground Services
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OCS FO OCS FO
CABLES CABLES
1200mm Depth
JOINT PIT
1200mm Depth
OCS FO OCS FO
CABLES CABLES
FO CABLE
OCS FO
CABLES
DRAW PIT
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SECTION 42 - COMPUTER CABLING SYSTEM
1. General
1.1 The cabling system shall support the university long term goal of implementing a
single structured wiring infrastructure to support a complete integrated multi-
media communication networking system, which includes text, graphics,
images, voice and video.
1.2 The cabling schemes to be used at all levels of the network shall be strictly
standard-based, flexible, easily managed and maintained. Ease of expansion
and growth is extremely important. The cabling system must support multi-
vendor network architecture and must provide flexibility for user to easily switch
application when needed.
1.3 The cabling system should enable moves and changes of data and voice
services, equipment or staff to be accommodated at minimum cost without the
need to install additional cables or to re-route existing cables.
1.4 The cabling system shall be expected to have a life span of at least 15 years
and it shall have provision to support future growth requirements and increasing
needs for higher bandwidth.
1.5 The specific requirements of the Employer are stated in the section 16 to 18
after the section 15 on “warranty”.
2. System Standards
2.1 The system offered and quote shall in-corporate all features and facilities listed
in this Specification.
c) Facilitate expansion from the initial proposed system by only the addition
of modules.
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2.4 The computer cabling system including all associated accessories as specified
herein or anywhere in this Specification shall comply in accordance with or
exceed the latest revision of the following recommended standards or any other
Authorities requirements/ standards which may have jurisdiction over the
installation :
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ANSI/EIA/TIA 606 Administration Standard for Telecommunications
Infrastructure in commercial Buildings
2.5 For the telephone wiring system , the Contractor shall comply with the authority
for the activation of all the necessary telephone lines:
3. Characteristics
3.1 Interference
3.2 Crosstalk
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3.3 Reliability and Voltage Transients
The system shall be able to function reliably even under adverse voltage
transient conditions such as electrical storms, RF emissions, etc..
4.1 General
5.1 All UTP cables used shall be of Category 6, 4-pair 100 ohm high performance
unshielded twisted pair (UTP). The UTP cable shall be of 24 AWG bare solid
copper conductors insulated with high density polyethylene, jacketed with the
non-halogen compound. The insulated conductors are twisted into pairs. The
cable shall be IEC tested for low smoke and non-halogen emission.
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d) Apart from above requirements, all Category 6 UTP cable shall also
meet the following near end cross talk (NEXT) and attenuation
requirements :
e) All UTP cables shall meet the requirement specified for current and
emerging standard such as ANSI X3T9.5, TPPMD, 100Mbits ethernet,
ATM 25 Mbps, ATM 155Mbps, CDDI at 100Mbps, ISDN, Data over
RS232, Ethernet over 10 BaseT, Ethernet over 100 BaseT, token ring
and possibility of 622 Mbps transmission and application in future.
f) Each run of cable between the patch panels and the computer outlet
shall be continuous without any joints or splices.
g) The length of each individual run of cable from the patch panels in the
Computer Wire Centre to the computer outlet shall not exceed 90 meter
for error-free transmission at 100 MHz.
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h) If the length exceed 90 meter, necessary line driving/boosting devices
shall be provided at the Tenderer's cost to ensure data transmission at
100 MHz to the respective work areas are still error-free.
j) The 4 pair UTP cable shall also meet or exceed the following standards:
k) The 4-pair UTP cable shall comply with the EEC (European Economic
Community) 1992 EMC (electromagnetic compatibility) Directive
requirement and the following required standards:
1) Emissions:
2) Immunity:
l) The 4-pair UTP cable shall support high speed data, voice, image and
single channel video application.
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m) The color code shall conform to the following scheme:
n) All cables, both fiber and copper shall be terminated during the initial
installation build-out.
c) Each fiber shall be buffered with colour-coded PVC for identification for
multi-core fiber optic cables.
1) Start Pulse
2) Dead Zone
3) Connector Pair
4) Fusion Splice or Bend Loss
5) Mechanical Splice
6) End of Fiber
7) Termination Point
8) Fiber Break
9) Cusor
10) Distance (km)
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f) The following multi-mode fiber optic characteristics shall be met:
Characteristics Parameters
g) The Contractor shall provide both printed and electronic copies of OTDR
traces providing proof of a system integrity and performance to the S.O..
A trace of the entire length of fiber, commonly known as "signature
trace" shall be provided.
h) The Contractor shall perform bandwidth testing to ensure all fibers meet
the EIA/TIA-568 specification for 62.5/125 microm fiber : 160 MHz-km at
850 nm and 500 MHz-km at 1300 nm.
i) The optical cable shall have nylon jacket over polyethylene sheath or
equivalent. The fibre cable shall be enclosed by moisture resistant jelly.
k) All fibre optic cables shall be armoured type used for outdoor building
application.
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5.3 Computer / Telephone Outlet
e) The outlet shall be able to support 100Mbps and ATM 155 applications
in the near future.
h) The outlet shall meet EIA/TIA TSB 40 category 5 requirements and shall
fully support proposed 100 MBPS TP-PMD data rate @ 100 meters over
UTP as per ANSI X3T9.5 standard (or ATM 155 Mbps).
i) The outlet shall apply the cross-over lead concept uses crosstalk
cancellation techniques to provide superior Near End Crosstalk (NEXT)
performance without the need for printed wiring boards or other
additional components.
k) The RJ45 jack wire shall contain copper alloy, 50 micro-inch lubricated
gold plating over 100 micro-inch nickel underplate.
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2) Insulation resistance of 500 mohms minimum
a) The RJ45 patch panel provided in the Computer Wire Centres, shall
have RJ45 jack termination in the front and punch down termination
block at the rear. It shall be able to be housed in a standard 19" rack.
d) The patch panels must be able to support 100Mbps and ATM 155
applications, Category 6 compliance.
f) The patch panels shall cater to data, image and video applications.
g) The components of the patch panel shall meet or exceed the following
required standards:
h) Additional patch panels shall be installed for the proposed new computer
ports.
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5.5 Category 6 UTP Patch Cord
f) The patch cord contact element shall be Phosphor Bronze, 0.406 mm,
with 0.128 um Gold Plate over 1.91 um minimum Nickel Plate.
g) UTP jumper cords with both ends terminated with RJ-45 plugs for
connecting the computer equipment at the user areas to the network
access points shall be provided. The length is 3 metres and the quantity
shall depend on the total number of UTP access points in the project.
2) Nominal
Impedance : 100 ohms +/- 15%
(at 1-16 MHz)
3) Mutual
Capacitance : 16 pF/ft (max)
4) Minimum Bending
Radius : 10 x outside diameter of cable
5) Maximum DC
resistance : 93.8 ohms/km
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6) Attenuation and Crosstalk :
i) Each unit of the fiber patch panel shall be of multi-port type with a
minimum of containing 24-port.
l) The material of the fiber patch panel shall be made of aluminium. The
surface finish shall be of powder coated to prevent corrosion and
scratches, and shall be black in colour.
m) All ports housed in the fiber patch panel shall be front accessible.
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5.6 Duplex Fiber Patch Cord
a) The duplex fiber patch cord shall comply with the same standards, and
have the same characteristics as that for the fiber optic cables.
b) The duplex fiber patch cord shall be supplied in length of 3 meter. Both
ends of the patch cord shall be terminated with LC/LC.
1) Optical Characteristics
2) Mechanical Characteristics
All racks, in the Computer Wire Centre should employ the use of 19 inch racking
products. In all cases the backbone cabling sub-system shall be terminated into rack
mounted panels and presented as LC fibre connectors or RJ45 Cat5 UTP connectors as
shown in the drawings.
Cable management is a mandatory requirement in keeping the patching facility tidy and
manageable. Horizontal management panels should be installed for every 2RU of patch
panel, with each panel having sufficient capacity for at least 50 patch leads.
Together with the vertical management side rings they provide an environment for
ongoing maintenance of all future client patching and enable moves and changes to be
handled easily.
All cables shall be supported at minimum intervals of 300 mm, on cable trays mounted
vertically in the riser space. Care should be taken to taken to ensure that undue strain
is not applied to the cables to tie wrap tension.
The Contractor shall be responsible for all records and labelling of the rack mounted
panels, both fibre and Cat 6 UTP, to the convention provided by the client.
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7. Computer Wire Centre Equipment
7.1 The computer wire centre equipment described herein includes all the racks
needed to fit all the termination blocks and patch panels.
7.2 The Contractor shall provide sufficient number of 19" cabinets for cabling and
networking equipment installation as indicated in the drawings. The rack shall be
of size 46U X 800 (W) X 800 (D).
7.3 Standard 19-inch racks are required for the installation of modular terminal patch
panels and all the intelligent network hubs needed.
The degree of swing to open position shall be such that works can be
carried out for connection and checking.
b) The racks shall be used for all data cabling and equipment.
c) Each rack shall have two (2) rows of 8-way UK 13A 3-pin power bar c/w
RCD (Residual-Current Device) to supply UPS-conditioned power to the
rack. Each power bar shall be connected to the manual bypass switch
directly instead of the UPS.
g) The Top Cover shall be provided with opening for cable entry.
h) Adjustable feet shall provide for height adjustment and for levelling on
uneven floors.
i) The rack shall be powder coated and the colour shall be subject to
S.O.'s approval.
j) The design of the rack shall conform to IEC 60297-3, DIN 41494-7 and
BS 5954-2.
k) The racks shall have sturdy brackets for physical cable management to
allow easy access to each modular connectors and punch-down block
connectors.
l) The cabinets shall have lockable swinging tamper glass panels in the
front.
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m) The cabinets shall have lockable swinging metal doors in the rear.
n) The cabinets shall have fan coil units for ventilation at the top of the
cabinets.
o) The racks shall have metallic bar strap for grounding purpose.
7.5 The Contractor shall provide all the cross-connect blocks for fiber optic cable
termination and all the necessary fiber optic patch cords. All cables shall be
factory terminated and tested with LC connectors.
7.6 The metallic grounding bar strap provided in the racks shall be connected to the
earthing bar for building grounding.
8. Grounding Requirements
8.1 The Contractor shall ensure that the grounding system conforms to NEC,
ANSI/TIA/EIA-607, local and other latest relevant requirements.
8.2 The Contractor shall ensure and substantiate that the grounding system for the
entire telecommunication system is continuous throughout. All grounding cables
from each 19" rack cabinets shall be terminated in the main copper earthing bar
in each computer wire centre.
9. Installation Requirements
Apart from complying to the standards as spelled out in Clause 2.4, the installation of
the computer cabling system shall also comply to the installation guidelines as
recommended by the cable manufacturer.
10.1 All cables shall be tested by the Contractor and conformed to the requirements
as specified in the Specification.
10.2 All the connections, Category 6 UTP cables, fiber optic cables shall be
individually tested by the Contractor after installation. The Contractor shall
make accurate records of all tests and shall furnish test certificates and a
schedule of the test results in an approved form. One copy of such record and
of each test certificate shall be submitted to the S.O. for review.
10.3 All materials, devices and equipment supplied or erected under this Contract
which fail the tests shall be replaced or rectified at once by the Contractor
without additional cost to the Employer and the tests shall be repeated.
However, the decision whether to replace or rectify the defective part or parts or
the whole of the equipment/system shall rest with the Employer.
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10.4 All test shall be conducted in the presence of, and to the satisfaction of the S.O..
The Contractor shall supply all necessary instruments, apparatus, connections
and skilled labour required for the tests to be carried out to the satisfaction of
the S.O., without separate charge to the Employer.
11.1 The Contractor shall provide an inventory of all spare components proposed
including but not limited to the followings:
11.2 The Contractor shall provide on-site warranty for fifteen (15) month for the
Computer Cabling systems from the certified substantial completion date of the
Contract.
12. Documentation/Labelling
12.1 The Contractor shall comply to EIA/TIA 606 for documentation. The
documentation (in MS Windows Format) of the Computer Cabling System shall
include, but not limit to the following details:
d) Layout plans and sections of the Computer Wire Centre, 19" rack
cabinet, etc.;
g) Floor plan of room showing all the hardware and their location;
12.2 The Contractor shall systematically and clearly label each port on the punch
down termination block, patch panel, cabling, computer outlet and etc.
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13. Training
13.1 The Contractor shall provide sufficient sessions of comprehensive training and
training materials in the proper and effective use, operation and maintenance of
the Computer Cabling System.
13.2 The syllabus of each training session shall include, but not limited to the
following topics:
f) Fault management
14.1 The Contractor shall provide a list of their technical support staff, together with
working experience.
14.2 The Contractor shall also state the nearest location of their principal's support
centre. This centre shall have permanently stationed staff who are capable of
providing technical support if required.
15. Warranty
The Contractor shall provide a 12 year passive product warranty for the Structured
Cabling System backed by the Manufacturer, and a 12-year application assurance on
the application described in this Specification, from the date of Certified Substantial
Completion of the Contract.
16.1 There shall be three types of network access points at the user areas of either
UTP/FTP or Fibre. UTP/FTP access points shall be terminated with RJ-45 jacks
while fibre access points shall be terminated with SC connectors. A star
topology is adopted for all the network connection.
16.2 The faceplates for the UTP/FTP of Fibre access points at the user areas shall
be wall-mounted with durable shutter for dust proof. The label or the jack itself
on faceplate shall be of blue colour in order to make distinction from the other
types of UTP/FTP access points.
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16.3 Wireless base stations shall be using FTP (Foiled-shield twisted pair) cables.
Each wireless base station shall have two FTP cables.
16.4 The UTP/FTP wiring, termination and connection shall strictly conform or exceed
the Category 6 transmission requirements in ISO/IEC IS11801, CENELEC
EN50173 and EIA/TIA 568A and the respective ratified versions at the time of
installation.
16.5 The pair counts for the UTP/FTP wiring is 4, i.e. 8 wires. The gauge is 24 AWG.
The UTP/FTP cable shall be UL CM rated for horizontal cable and CMR rated
for vertical riser cable.
16.6 The UTP/FTP Category 6 connections and connecting components must be fully
backward compatible with the existing networking equipment and devices that
are qorking on the UTP/FTP Category 5 cable infrastructure.
16.7 There shall be no performance degradation and reliability issues using the
existing networking equipment and devices with the Category 6 cabling
infrastructure.
16.8 All UTP/FTP wiring shall be terminated at RJ-45 patch panels in the wire centre
with proper cable organizers.
16.9 The fibre wiring shall either be of single mode 9/125 micron, wavelength
1310nm or multimode 62.5/125 micron, modal bandwidth 200MHz/km,
wavelength 850nm. All fibre wiring shall terminate with LC connectors at patch
panels in the wire centre with proper cable organizers. For distance more than
150 metres, Single mode shall be used. All fibre optics cables shall be
Armoured.
16.10 Singlemode fibre shall comply with the Bellcore, EIA/TIA & IEEE standards.
16.11 The multimode fibre is of UL rates OFNR. Graded-index fibres shall be used
within the premises and it shall comply with EIA/TIA 492 specifications and IS
11801 standards.
16.13 There shall be no mix and match of cables and connecting components from
different manufacturers for all multimode and single mode fibre jobs along the
complete transmission channel from the networking devices to the end users
systems.
16.14 There shall be no mix and match of cables and connecting components from
different manufacturers for all UTP?FTP Category 6 jobs along the complete
transmission channel from the networking devices to the end user systems.
16.15 All UTP?FTP access points shall be under 15-year warranty or more for system
and applications performance guarantee.
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16.16 UTP/FTP Category 6 jumper cords with both ends terminated with RJ-45 plugs
for connecting the computer equipment at the user areas to the network access
points shall be provided. The length is 3 metres and the quantity shall depend
on the total number of UTP/FTP access points in the project.
16.17 UTP/FTP Category 6 patch cords with both ends terminated with RJ-45 plugs for
connecting computer equipment in the wire centres to the UTP/FTP patch
panels shall be provided. The length is 3 metres and the quantity shall depend
on the total number of UTP/FTP access points in the project.
16.18 Fibre jumper cords with both ends terminated in LC for connecting the computer
equipment at the user areas to the fibre access points shall be provided. The
length is 3 metres and the quantity shall depend on the total number of fibre
access points in the project.
16.19 Fibre patch cords with both ends terminated in LC for connecting the computer
equipment in the wire centres to the fibre patch panel shall be provided. The
length is 3 metres and the quantity shall depend on the total number of fibre
cores terminated on the patch panels in the project.
16.20 All horizontal wiring must be run on cable trays above the ceiling or on the
raised floor. The cable trays should be installed without blocking the service
access to other equipment or utility. Also, the cable trays shall not run on top
and across the user’s premises such that additional wiring in future shall not
require to the users’ areas.
16.22 The cable trays shall be installed with bracket support at every one metre
interval. It shall be labelled with “Computer Cables” clearly at every two metre
interval.
16.24 The quantity of UTP?FTP access points and fibre access points, number of fibre
cores, cable routes and size of cable trays, etc shall be determined on a project
basis.
16.25 The samples of all cable components and hardware shall be submitted for
approval before commencement.
17.1 The wire centre shall be located in the building so that all network access points
on UTP Category 6 wiring are within the limit of 90 metres from the wire centre,
excluding the patch cords and jumper cords required for the completeness of
the communication channel.
17.2 The wire centre shall not be located near to AHU or high-tension voltage cable
or riser.
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17.3 The location shall allow 24 hours access for emergency service without the
needs of accessing other locked rooms and corridors first.
17.4 There shall be NUS Smart card access with fail secure lock to the wire centre.
17.5 The wire centre shall be clearly labelled as “Computer Wire Centre” of size 6cm
(W) x 20cm (L) with room number.
17.7 There shall be dedicated riser of size 0.5 (D) x 1.0 (W) m2 for computer wiring
with convenient access. The size of the riser shall cater for growth or the
requirement of additional network access points in future.
17.8 Should there be more than one wire centre per building, all wire centres shall
share the same riser and shall be aligned at the same vertical location at
different levels.
17.9 Two 19” equipment racks of 46u (H) x 800mm (W) x 800mm (D) per wire centre
of size 3 x 3 m2 for a maximum of 200 UTP points are required. One additional
rack is needed for every additional of 100 or less UTP points. The equipment
rack shall be of solid built, good quality and equipped with top cover, rear door,
front Perspex door, removable side cover, 6 power sockets, lock and key, 5 x
550mm metal trays, 50 sets cape nut, cable trays on both sides and cable entry
at the base.
18.1 Two air-conditioning units of maximum 18,000 BTU shall be provided for wire
centre of size 3 x 3 m2 . An additional of 10% cooling power shall be provided for
an increase of physical space by every 2 x 2 m2.
18.2 In order to avoid over stressing any particular one of the two air-conditioning
units, the two air-conditioning units shall alternate working automatically and
provide cooling power to the wire centre. Each one shall work for 12 hours
before the other one take over.
18.3 There shall be 32A single phase power supply Cee-form type to each equipment
rack.
18.4 There shall be individual ELCBs for every power socket on the rack for easy
fault isolation of power trip.
18.5 Two units of rack mount type UPS of 5 KVA each or above shall be provided to
every wire centre with floor area of 3 x 3 m2. Two additional UPS of same
capacity shall be provided for every increase of 2 x 2 m2 in floor area. Two units
of rack mount type UPS of 10 KVA each or above shall be provided to every
main wire centre. The UPS shall complete with zero switch-over time in the
event of power failure and be able to protect sensitive computer equipment from
power surge, spikes, blackouts and brownouts.
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18.6 There shall be emergency power supply in case of the failure of the main power
supply.
18.7 The wire centre shall be equipped with fire extinguisher and conform to the local
authority standard.
(a) The UPS shall be rack mountable and shall be available in various
models by VA.
(b) The UPS shall protect computers, network equipment and accessories
against power sags / brownouts, blackout, power surge / spike, over-
voltage and noise.
(c) The UPS can be a common unit in a fixed location supplying emergency
power to more than one piece of network equipment.
(d) The UPS shall allow automatic cutover to emergency power to protected
equipment, even when not fully charged.
(f) The UPS shall be able to recharge itself while supplying power to the
protected networks equipment.
(g) During a power outage, the UPS shall be able to supply power for at
least twenty (20) minutes for continuous normal operations.
(h) The UPS shall preferably be interfaced with the protected network
equipment such that alarms from the UPS can be sent to these pieces
of equipment for them to shutdown gracefully in a power outage.
(i) The UPS shall support full SNMP management. All the SNMP mibs shall
be documented with the latest versions available online via the vendor’s
Web portal.
(j) The UPS system shall include management software and all optional
accessories.
(l) The management software must integrate with Ciscoworks 2000 and
launched from Ciscoworks 2000 . The management software must be
certified from Cisco Systems as a “Certified Cisco Management
Connection” product.
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(m) The UPS vendor must provide a Web portal for technical support and for
downloading software / firmware, latest updates, technical
documentation, knowledge-base articles, etc.
(n) The UPS system shall provide configurable event logging via Email /
SMTP and SNMP traps.
(o) The UPS system shall log power events with a description and time /
date stamp to enable diagnosis of UPS / power problems and allow
these logs to be consolidated on the Network Management System.
(p) The UPS system must allow for the auto-discovery of all deployed UPS
devices (from the same vendor).
(q) The UPS shall provide full time EMI/RFI noise isolation and surge
suppression.
(r) The UPS shall operate continuously at temperature from 0oC to 45oC
and relative humidity between 0% and 95% non condensing.
(s) The UPS shall provide input line fault protection consistent with safety
standards.
(t) The UPS system shall be manageable via a Web browser, Telnet or
SNMP over the network, providing power monitoring and control. It shall
also be able to remotely reboot via these tools. The Web / SNMP
adapter shall be able to provide logging as well as email support.
(u) The UPS system shall include all necessary management software for
the UPS system.
(v) The UPS shall provide “easy-to-read” front panel LED information
display.
(w) The UPS vendor shall include for rack mountable battery pack.
(x) The UPS system shall enable the monitoring of environmental conditions
from the Network Management System.
(a) Stackable and expandable battery pack to allow extended power supply.
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19.3 Rackmount UPS
(c) The UPS must provide “easy-to-read” front panel LED display which
includes information of load, battery capacity, overload indicator, replace
battery indicator, on-battery indicator, voltage correcting indicator.
(d) The UPS shall incorporate a test button on front panel by which the UPS
can simulate a utility voltage blackout and tests the operation of the
UPS.
(f) The UPS shall have the ability to run self tests and to notify users via
network broadcasts, paging and email that the UPS batteries or UPS
need to be services. The UPS shall also have the option of notifying the
user of degraded batteries via the network OS and via SNM.
(h) The UPS shall have the ability to silence the alarm once it is sounded.
(i) The UPS shall provide automatic transparent switching between AC and
battery power upon detection of a power shortage, and auto switch back
to the main supply when it is restored. This transfer time shall be no
more than 4 miliseconds.
(j) The UPS shall include power management software and optional
accessories that allow the user to set the output voltage of the
220/230/240 Vac version to 220 Vac (appropriate where either 220 Vac
or 230 Vac utility service exists) 230 Vac or 240 Vac.
(k) The UPS shall provide full time EMI/RFI noise isolation and surge
suppression. When measured using standard tests as detailed in ANSI
C62.41 (IEEE 587) or IEC 61000-4-5, the surge performance shall
provide let through voltage of less than 1% of peak typical.
(l) The UPS shall provide input line fault protection consistent with UL and
CSA standards.
(m) The UPS shall be designed with IEC 60320 C13 receptacles.
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(n) The UPS shall operate continuously at temperature from 0oC to 45oC
and relative humidity between 0% and 95% non condensing.
(a) The UPS must be manageable via a Web browser, Telnet or SNMP over
the network, providing full power monitoring and control. It must also be
able to remotely reboot networking equipment via these tools. The
Web/SNMP adapter must be able to provide logging as well as email
support.
(b) The UPS must be able to monitor temperature and humidity remotely via
Telnet, web-browser or SNMP. It shall have user-selectable temperature
and humidity threshold that will automatically trigger an SNMP trap in
events of potential environmental problems.
(c) The UPS must be able to manage remotely via modem thereby
providing complete UPS information, paging on power problems and
remote safe reboot of networking equipment.
(e) The UPS must be able to send 21 different types of traps to Network
Management Console to report alarms, including UPS On battery, UPS
Overload, UPS Self test Fail and UPS Battery Replacement alarms. It
can also detect any unauthorised access for highest security. The
management adapter shall be able to list up to four IP addresses of trap
receivers (NMS).
(f) With the use of power management software, the UPS shall provide the
user event and data logging which keeps a history of power
disturbances.
(g) The UPS must be able to be configured locally via serial connection from
a terminal session.
(h) The UPS must be able to configure remotely using BootP, TFTP or FTP.
It must allow a common configuration file to be downloaded from a
special configuration of the UPSs in all wiring closets.
(i) The UPS must be able to log power events independently (without any
server) as well as provides email notification upon power events.
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19.5 UPS Power Management SNMP Software (Plug-in to the NMS)
(a) The UPS shall include power management software which provides a
data log which records the following : minimum and maximum input
voltage, output voltage, battery voltage, load percentage, frequency and
UPS temperature.
(c) The UPS should provide for actual on-battery simulation of a power
outage in order to obtain a run-time calibration.
(g) The UPS’s power management software should allow safe, orderly
shutdown of the following web server software; Netscape
Communications Server and Microsoft Information Server.
(i) UPS monitoring software which displays power and diagnostic data
graphically must be available which is integrated in with standard SNMP
management packages, such as CA Unicester TNG, CA Polycenter,
Cabletron Spectrum, HP OpenView, Novell ManageWise, SunNet
Manager and Tivoli Netview.
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19.6 UPS Enterprise-wide Inventory Management Software
(a) Software must have the ability to perform scheduled data gathering from
all the UPSs on the network via SNMP.
(c) Software must have the ability to provide reports on the age of the UPSs
on the network and age of the batteries in these UPSs.
(d) Software must have the ability to provide reports on the age of the UPSs
on the network and age of the batteries in these UPSs.
(e) Software must have the ability to scale to handle up to 10,000 devices.
(f) Software must be able to show real-time status change of all UPSs on
the network.
(g) Software must provide recommend actions on UPS alerts, warnings and
events.
(h) Software should support UPS accessories from the same vendor.
(i) Software must have the ability to provide downtime and on-battery
reports to determine runtime necessary throughout the network.
(j) Software must be able to set threshold on battery age, UPS age,
runtime remaining and load of the UPS for proactive monitoring.
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19.7 19” Equipment Rack Layout
Cable Management
Cable Management
Cable Management
Network Switch Network Switch
UTP patch panel (48 UTP patch panel (48
ports) ports)
Cable Management Cable Management
Network Switch Network Switch
UTP patch panel (48
ports)
Cable Management
Network Switch
UTP patch panel (48
ports)
Cable Management
Network Switch
UPS UPS
UPS UPS
Raised Floor
Power cable entry Power cable entry
TS/42/27 2602542S/EL
20. Wire centre Layout and Network Labelling Convention
20.1 A new wirecentre must have at least two standard 19” equipment racks
positioned against the inner side of the wall.
20.2 Fibre optics panel must clearly states the source and destination followed by
each port numbers as show in the picture below :
Below is a typical network point label at the user end. The network point must
show clearly the cable coming from which wire centre. Label must be light blue
in colour. At the UTP/FTP cable panel in the wire centre, the nos. must be in
running sequence and there must be no duplication of nos.
AS3-03-W / 105
20.5 Summary report of fibre and UTP test results are attached as Appendix A and B
respectively.
TS/42/28 2602542S/EL
Appendix A
Date :
Faculty : Engineering
TS/42/29 2602542S/EL
Appendix B
ABC Company Pte Ltd
TS/42/30 2602542S/EL
21. Identification of Underground Services
Upon completion of the underground pipe and cables laying, proper identification tag
with engraved words mounted on RC block of 150mm by 150mm for the particular
underground services that being installed. All the engraved tag, location shall submit for
Engineer approval prior to delivery Marker shall install at every 20m interval straight length,
turning, joint pit, draw pit, angle pit and tee pit
CNT FO CNT FO
CABLES CABLES JOINT
PIT
1200mm Depth
1200mm Depth
CNT FO CNT FO
CABLES CABLES
FO CABLE
CNT FO
CABLES
DRAW PIT
TS/42/31 2602542S/EL
Additional Requirement from NUS
1 INTRODUCTION
1.1 This document defines the standard M&E requirements for a typical wire centre
in NUS campus providing computer network & IP phone connectivity to users via
UTP (Unshielded-Twisted-Pairs) or fibre cabling.
1.2 Main Wire Centres normally have slightly higher requirements on M&E provision.
NUS Information Technology shall be consulted to identify the Main Wire
Centres (if any) and to confirm the M&E requirements together with the
Consultant.
1.3 NUS Information Technology shall be consulted for any deviation to the
requirements defined in this document.
1.4 NUS Information Technology will make use of the Wire Centre Takeover
Checklist (refer to Appendix F) on the acceptance of the wire centre.
2.1 The floor area shall be of minimum size 3 x 3 square meters clear internal for a
maximum of 400 UTP points. Any exceeding 400 UTP points shall require an
increase of physical space by 2 x 2 square meters to cater for the increase of
racks.
2.2 Two 19” equipment racks of 45u (H) x 800 mm (W) x 800 mm (D) per wire
centre for a maximum of 400 UTP points are required. Two (2) additional racks
are needed if the total UTP points exceeded 400. These equipment racks shall
only be used to house IT equipment and cables (UTP & Fibre) inclusive panel,
excluding M&E facilities like DB, UPS, Bypass panel, etc. In exceptional case
one (1) additional could be added, to house up to144 additional UTP points.
2.3 The equipment rack shall be of solid built, good quality and equipped with top
cover, removable side cover, lock and key, 5 x 550 mm metal trays, 50 sets
cape nuts and bolts, cable trays on both sides and cable entries at the top and
base.
2.4 The equipment rack shall come without front and rear doors.
2.5 The equipment rack shall come completed with cable management rings
installed at the back of the rack to facilitate cross-rack horizontal patching.
2.6 All supplied racks shall be completed with UPS and both vertical and horizontal
cable management guide (refer to Appendix E).
2.7 The wire centre shall be centrally located in the building such that the wiring for
all UTP Category 6 network information outlets are within the limit of 90 meters
from the wire centre, excluding the patch cords and station cords required for
the completeness of the communication channel.
TS/42/32 2602542S/EL
2.8 The wire centre shall also be placed in locations where the University could
easily add additional UTP points anywhere within the building, without
exceeding the maximum UTP transmission channel distance limit (100 meter).
2.9 If the wire centre need to be placed near water source (e.g. pantry, wash rooms,
etc.) the consultant shall ensure sufficient insulation and protection has been
put in place to prevent water leakage into the wire centre
2.10 The wire centre shall not be located near A.H.U or high-tension voltage cable /
riser.
2.11 The wire centre shall be accessible 24x7 to authorized NUS NUS Information
Technology personnel or appointed vendors through the NUS contact-less
smartcard based door access control system with fail-secure setting.
2.12 The wire centre shall be equipped with class ABC fire extinguisher that would
not leave residue to create possible corrosion after being used. Pipes contained
water shall be prohibited in Wire Centre. If it is unavoidable in sprinkler
buildings, pre-action sprinkler system should be considered as alternatives to
replace the wet sprinkler system
2.14 The wire centre shall have a wall-mounted board indicating the maximum floor
loading within the wire centre.
2.15 There shall be a dedicated, conveniently accessible riser of size 0.5 m (D) x 1.0
m (W) for computer wiring. The size of the riser shall cater for growth for the
requirement of additional network information outlets in future. The riser shall be
clearly labelled as “Computer Riser”. All floor/slab opening in the rise shall have
50% remaining space allowance to allow for future expansion on the day of
acceptance.
2.16 All wire centres in the same building shall share the same riser and be aligned
at the same vertical location at different levels.
2.17 Relevant floor plan, architectural design and sketch diagrams of the wire centres
shall be submitted to NUS Information Technology for approval at least four
week before construction.
2.18 The contractor must make sure sufficient floor loading has been catered to host
all equipment, racks, cables, UPS, etc. inside the wire centre.
2.19 All equipment and connection cable supplied, for e.g., UPS, external bypass,
isolator, rack power distribution bar, connector, UTP cable, Fibre Optics cable
and etc. shall be labelled clearly following NUS labelling standard using durable
labelling material, covering front and rear of the equipment, or near and far end
of the cable.
2.20 One month prior to the completion of the works, the Contractor shall submit to
the satisfaction of the University the following:
(a) Five (5) hard cover bound sets of Comprehensive Operation and
Maintenance Manuals, and Data Sheets published by the
equipment manufacturers
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(b) Five (5) hard cover bound sets of "As-Installed" drawings
General Requirements
3.1 A star topology shall be proposed for installation of UTP or Fibre Optics cables
from the wire centre to all the information outlets.
3.2 Wherever make economic sense FO cable of the same type and destination
shall be installed as a single bundle instead of multiple bundles with smaller
quantities per bundle.
3.3 The faceplates for the UTP or Fibre information outlets at the user areas shall
be wall-mounted with durable dust proof shutter.
3.5 All UTP/Fibre wiring shall be terminated at UTP/Fibre panels in the wire centre
with proper cable organizers. UTP wiring shall be terminated with RJ-45
connectors whereas Fibre wiring shall be terminated with LC connectors
3.6 UTP (RJ45 to RJ45) and fibre (LC to LC) station cords shall be used in Work
Area for cross connecting workstation and information outlets.
3.7 UTP (RJ45 to RJ45) and fibre (LC to LC) patch cords shall be used in the wire
centre for cross connecting and inter-connection of patch panel, fibre
distribution unit and computer equipment.
3.9 There shall be no mix and match of cables and connecting components from
different manufacturers for all cables (UTP, Fibre Optics) along the complete
transmission channel.
3.10 All jobs done shall be under one (1) year warranty or more against
manufacturing defects and poor workmanship.
3.11 All UTP information outlets shall be under 15-year warranty or more for system
and applications performance guarantee.
3.12 The Contractor shall supply all necessary station cords, patch cords with 1-
meter to 6-meter length depending on the location of workstation and computer
TS/42/34 2602542S/EL
equipment in each case. The quantity of such station cords, patch cords shall
depend on the total number of UTP/fibre information outlets in the project.
3.13 All patch cords & station cords shall be factory terminated at both ends. Field-
terminated patch cord will not be accepted.
3.14 There shall be no underground cables unless prior approval from NUS
Information Technology is obtained.
3.15 The power and UTP/fibre cables shall be separated horizontally from each other
as much as possible. A typical rack shall have top-entry UTP/fibre cables, and
bottom-entry power cables.
3.16 The quantity of UTP & fibre information outlets, number of backbone fibre cores,
cable routes and size of cable trays, etc. shall be determined on a project basis.
The consultant shall encourage the use of wireless network. As a general
design guideline the number of UTP information outlets installed shall be less
than the number of users expected.
3.17 The samples of all cable components and hardware including labels shall be
submitted to NUS Information Technology for approval before commencing the
job.
3.18 All works related for wire centres, wiring and test results shall be completed and
handed over to NUS Information Technology at least four (4) weeks in advance
before the handing over of building to users. All cable defects shall be cleared
within 1 week from the date of acceptance.
3.19 A detailed design document for the Structured Cabling System shall be
submitted to NUS Information Technology for approval before commencing the
job. The details of the design document shall include:
(a) A soft and hard copy of the layout of the wire centres, rack schematic
diagrams, risers with the cable runs routing, location of the information
outlet points and patch panel configuration;
3.20 Site inspection is required jointly with NUS Information Technology for proper
hand-over for the wire centre and the wiring. Contractor must ensure that all
requirements have been met and completed before calling for inspection. NUS
Information Technology shall not be responsible for the delay in network
provision if it’s due to delay of inspection completion.
TS/42/35 2602542S/EL
3.21 All requests for inspection must be sent through official E-mail.
3.22 The Wire Centre Completion Report (2 hardcopies and 5 softcopy) shall be
submitted to NUS Information Technology upon project completion. The
softcopy shall include all files in their original format (e.g. Visio diagram, JPG
digital images).
3.23 A duplicated copy of all warranty certificates with regards to the Wire Centre
(e.g. warranty for the UPS) shall be submitted to NUS Information Technology in
both hardcopy and scanned format.
3.25 The Wire Centre Inventory List document is a central inventory consisting of the
following fields for wire centres:
(a) S/N
(b) Building
(c) Floor
(l) Remark
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3.26 The UTP/fibre Cable Inventory List document is a central inventory consisting of
the following fields for wire centres:
(a) Building
(b) Floor
(h) Remark
3.27 The Contractor shall ensure observance of the mechanical parameter of the
cable specification, such Minimum Bending Radius, Tensile Strength, etc. to be
within the limit of the specification
3.29 No cable services shall share the same void as a lightning conductor or lift shaft
3.30 Where cables enter ventilation shafts or voids carrying water pipes, they shall
have a fire barrier. Fire barriers shall also be installed whenever cables pass
through 30 –minute fire wall or partitions. When fire stops are damaged during
installation, they shall be replaced.
3.31 All cable ends shall be protected against ingress water and physical damage.
This applies only where external cabling is required.
3.32 For every installed patch panel, there shall be a 1RU plastic cable management
panel install underneath it
3.33 The Contractor shall following the cable management, wiring layout and
labelling conventions from NUS
3.34 The contractor shall ensure tidiness of all working areas, in terms of cable
management as well as general cleanliness, during and after the
implementation phase.
3.35 Attention shall be given to the order in which cables are laid to minimise the
number of crossovers and to maintain a neat and orderly arrangement of
cables.
3.36 The Contractor shall ensure protection of all proposed cables against rodent
attack. The Contractor shall offer all necessary items to provide the protection.
TS/42/37 2602542S/EL
Technical Requirements for UTP
3.37 The UTP wiring, termination and connection shall strictly conform or exceed the
Category 6 transmission requirements in ISO/IEC IS11801, CENELEC EN50173
and EIA/TIA 568A and the respective ratified versions at the time of installation.
In case of conflicting standards, ISO/IEC 11801 shall supersede.
3.38 The CAT6 UTP cable shall have 4 pairs (i.e. 8 wires) of twisted wires with
insulation of PE materials. The UTP cable shall be UL CM rated for horizontal
cable and CMR rated for vertical riser cable. All 4 pairs of cables shall be
terminated. The system shall absolutely avoid any risk of cable pinching, in order
to limit near-end crosstalk at this point. A calibrated spring-and-hook system
should be integrated on the patch panel for retaining each cable to enable an
easy and well-managed system.
3.39 Characteristic Impedance of the CAT6 UTP cable shall be 100 ohms nominal.
Copper conductor shall be AWG24, 0.5mm diameter.
3.41 All CAT6 cable shall have a high grade Polyethylene Central Crosstalk
Cancellation spiral in a form of a cross that maintains constant distance
between all the 4 pairs. This will ensure that even under torsion during
installation, the crosstalk should be constant over the whole cable.
3.42 The CAT6 UTP cable shall conform to Flame retardant test IEC 60332-1 and
IEC 60332-2.
3.43 All UTP Category 6 connections and connecting components must be fully
backward compatible with the existing networking equipment and devices that
are working on the UTP Category 5 cable infrastructure.
3.44 There shall be no performance degradation and reliability issues using the
existing networking equipment and devices with the Category 6 cabling
infrastructure.
3.45 All UTP information outlets shall be terminated with RJ-45 jacks
3.46 At least two UTP information outlets with RJ45 jacks shall be provided for each
wireless base station. Such UTP information outlets shall not be physically
exposed. If the installed UTP information outlet is concealed by false ceiling,
then a red label with the outlet point number shall be provided at the access
panel below the false ceiling for ease of identification.
3.47 The proposed UTP patch panel and cable management panel shall be 1 RU and
19” rack -mountable
TS/42/38 2602542S/EL
Technical Requirements for Fibre Optics
3.49 The 1RU Fibre Optic patch panels shall have high density to house up to 24x
Duplex LC Snap-In Adapters (house up to 48x fibre cores) when fully filled. It
shall also be inter-changeable between housing 24 Duplex LC adapters, to 12
Duplex SC adapters, to provide flexibility of connectivity types to use.
3.50 The Fibre Optic patch panel shall be the modular type where the number of
duplex LC Snap-In adapters to be used could be variable depending on the
number of fibre cores being installed, thus prevent wastage.
3.51 The Fibre Optic patch panel shall be designed with a sliding drawer mechanism
enabling front side installation and maintenance work to be carried out without
having to remove the entire panel.
3.52 The Fibre Optic patch panel shall be closed type and shall be metallic in its body
to prevent collection of dust and for better protection of the fibre cables.
3.53 Single-mode fibre shall comply with the Bell core, EIA/TIA & IEEE standards.
3.54 The Contractor shall perform full fibre transmission loss test (using Optical Time
Domain Reflect meter) for all fibre optic cables installed.
3.55 The OTDR used shall be able to provide the following readings:
3.56 The Contractor shall perform full fibre transmission loss test for all fibre optic
cable installed. NUS acceptable performance criteria are set more stringent as
compared to ISO 11801 standards to ensure consistent quality of systems and
workmanship, as shown below:
TS/42/39 2602542S/EL
Connectivity
FO Cable: Loss / km Loss
Fibre Optic Type 1310 nm 1550 nm (using pigtail
fusion splice)
(in dB)
Single-Mode 0.4 0.25 0.3
3.57 The fibre optic acceptance test shall be based on the following formula:
Acceptable Max Link Loss (dB) = Cable Loss + (Splice Loss x Number of
Splice)
3.58 There shall be no sharing of FO patch panels. For example, a Main Wire Centre
has multiple runs of FO cables pulled from the various Edge Wire Centres within
the same user distribution zone. In this situation, each run of FO cables shall
use a dedicated patch panel for that run. There shall be no sharing even if the
existing patch panels have sufficient space to share.
3.59 The supplier shall comply with the bending radius and pulling strength
requirements of the latest ISO, ANSI and TIA/EIA standards during handling and
installation of FO and copper cables.
3.60 Fibre Optics cables shall be installed to inter-connect the wire centre with a
nearest Main Wire Centre. NUS Information Technology shall be consulted to
identify the nearest Main Wire Centre.
3.61 For every 200 UTP points in the wire centre, the following amount of FO cables
shall be provided from the constructed wire centre to the 2 designated Main
Wire Centres within the same NUSNET user distribution zone.
(a) 24 core single-mode FO in total, with 12 core each running from the
constructed wire centre to one of the two Main Wire Centres via non-
overlapping cable path whenever possible
(b) Such FO cable installation shall be direct-run to the Main Wire Centres
3.62 The proposed fibre route shall be submitted to NUS Information Technology for
endorsement prior to starting work.
3.63 Terminations of fibre optic cable shall be using fusion splicing with LC pigtails.
3.64 The Contractor shall also take care of the protection for these excess fibre optic
cores to retain their usability for future termination work.
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4 CABLE SUPPORT SYSTEM
4.1 The building should have two sets of lead-in pipes with vertical risers to
distribute the fibre optic cables into the wire centre in a redundant mode. The
lead-in pipes should have at least 20-meter separation without single point of
failure/overlapping route. Each lead-in pipes shall be connected to one vertical
riser.
4.2 All horizontal wiring must be run on cable trays above the ceiling or below the
raised floor. The cable trays should be installed without blocking the service
access to other equipment or utility. The cable trays shall be run in such a way
that additional wiring in future would not require access to the users' premises.
4.3 The cable trays shall be white in colour. Metal conduits shall painted in white
and labelled.
4.4 The cable trays shall have 50% remaining space allowance for future expansion
on the day of acceptance.
4.5 The cable trays shall be installed with bracket support at every one meter
interval. The label should include at least the following information:
4.7 Metal conduits or trunkings shall be used between the ceiling board and the
floor. All conduits shall be concealed in the partition, concrete or brickwall.
Where due to site constraints, metal conduits may be mounted on the existing
partition or walls with appropriate wall plugs. All exposed installation shall run
neatly. Where installation work is running in a manner that is not acceptable by
SO or Employer, contractor shall rectify with no cost
4.8 Where trunking passes through walls or partitions, the lid shall be cut both sides
of the obstruction to allow ease of access at later date All penetration shall seal
with fire stop. Where tunking passing from air-conditioning space to non-air-
conditioning space, internal of trunking shall have rockwool of at least 1 meters
both side, and metal conduit junction to fill with rockwool
4.9 Hacking of load bearing walls and other structural changes that affect integrity
shall be kept to a minimum.
4.10 Where hacking of walls is necessary, the Contractor shall either engage a
certified Professional Engineer to approve such works or seek approval from the
site’s architect. The Contractor shall cover additional costs incurred for such
work.
TS/42/41 2602542S/EL
4.11 Prior to such hacking works, the Contractor shall seek written approval from the
relevant department or authorities.
4.12 The Contractor shall touch up and make good any damages in connection to the
cabling installation work.
5.1 Power supply to all wire centres should be e-source, i.e., with generator backup.
This includes power supply to the individual air-con units inside the wire centre.
5.2 The power consumption by IT equipment shall be 3 kW (or 4 kVA, assuming 0.8
power efficiency) per rack. Air-conditioning cooling load shall be sized
accordingly. In any one instance, the air-conditioning unit shall not be sized
lower than 24,000 BTU for room size of 3 x 3 meter.
5.4 Based on the floor area catered for, the Contractor shall check and ensure
sufficient spare capacity and flexibility has been catered for the provision of wire
centre space, incoming power supply, cooling capacity, etc. to minimise the add-
on modification cost, should additional IT racks become necessary to support
additional demand.
5.5 As a precaution the Contractor shall eliminate the possibility of water dripping /
leakage inside the wire centre.
5.6 There shall be no wet M&E service passing through the wire centre.
5.7 The Contractor shall perform the DB modification with a wall mounted isolator to
interface with the UPS. The Contractor shall also perform the necessary
electrical wiring including trunking, GI conduit pipe, cover, etc. interfacing from
the wall mounted isolator.
5.8 Each rack shall have two (2) rows of 8-way UK 13A 3-pin power bar c/w RCD
(Residual-Current Device) to supply UPS-conditioned power to the rack. Each
power bar shall be connected to the manual bypass switch directly instead of
the UPS.
5.9 The designated RCCB (Residual Current Circuit Breaker) shall be able to take
the surge or current leakage when changing over to UPS, and shall comply with
local code of practice.
5.10 The Manual Bypass Switch shall be of make-before-break type, and shall be
installed in the rack.
5.11 The UPS proposed shall have a battery runtime of at least twenty (20) minutes
based on full load of IT equipment in the wire centre.
TS/42/42 2602542S/EL
5.12 The UPS & Air-Con incoming power supply for Main Wire Centres shall be dual
source to emergency (with generator backup) and normal source. Auto-
Transfer-Switch (ATS) and/or Services Bypass Switch (SBP) shall be deployed
such that upon the failure or deterioration of the normal supply, the wire-centre
UPS & Air-Con will experience no more than one minute power loss without any
human intervention.
5.14 All ATS, SBP, UPS, etc. must be tested to be fully functional before handing
over to NUS Information Technology. A runtime test and report must be carried
out on the UPS.
5.15 The wire centre shall have a common bonding network such as a signal
reference structure as described in IEEE Standard 1100 for the bonding of IT
equipment. Each rack shall be supplied with its own grounding connection to the
room grounding infrastructure with a minimum of a # 6 AWG copper conductor.
5.18 Thermostats shall be provided for user to adjust the room temperature manually.
A controller shall be in place to reset the temperature back to its design
operating temperature and pre-sets time schedule after 2 hours of manual
setting.
5.20 The proposed UPS shall be 5KVA or equivalent in capacity to support up to two
racks’ IT load.
5.21 Each UPS shall be equipped with an external bypass switch via standard based
cee form socket such that the supplied UPS could be replaced or maintained
without causing power disruption to the IT equipment.
5.22 The external bypass switch shall be connected to the Distribution Board via
standard based isolator, wall-mounted preferably. Appropriate electrical wiring
including trunking, metal conduits, cover, clean earth, etc. shall be provided to
interface between the isolator and the external bypass switch.
5.23 The proposed UPS shall be able to support at least one Centralized
Management Software with minimum-ally the following features:
TS/42/43 2602542S/EL
(a) Centralized fault notification of all critical issues of the UPS could be
provided via email/pager or SNMP events.
(c) New UPS could be mass configured together with other existing UPS
managed by the Centralized Management Software.
5.24 Power management software and accessories for the UPS shall be included as
an option.
5.25 The UPS shall automatically affect the continuous supply of electric power to its
load (computers, servers, network equipment and accessories) within specified
tolerances and without interruption upon the failure or deterioration of the normal
A.C. supply even when it is not fully charged.
5.26 The UPS shall be able to protect routers, chassis switches, stackable switches,
hubs, servers and computers.
5.27 The UPS shall maintain a continuous supply of electric power to the load for an
emergency period with the inverter fed by the battery, for up to the specified
maximum time or until restoration of the A.C. supply.
5.28 The UPS shall have support automatic bypass in the event of a UPS system
malfunction whereby the load shall be automatically transferred to the bypass
source through the static bypass switch without any interruption to the supply to
the load. At the same time, an audible alarm, together with an appropriate
visible alarm indication shall be activated.
5.29 The UPS shall be able to recharge itself while supplying power to the protected
network equipment.
5.30 The UPS shall have built-in self-protection for the connected equipment against
over-voltage, power line surges, under-voltage, and over-current introduced by
the primary A.C. source, as well as over-voltage and voltage surges introduced
at the output terminals by paralleled sources, load switching and circuit breaker
operation in the distribution system
5.31 The UPS shall also be self-protected against sudden changes in the output load
and short circuits at the output terminals.
5.32 The UPS shall not incur permanent damage to itself and the connected load
under all predictable types of failure conditions within itself and the connected
load.
5.33 The UPS shall have EMF/RFI filter to prevent line noise from causing data
errors to the connected equipment.
5.34 The UPS shall be integrated with existing IT fault management system for fault
management purpose. Minimally the integration shall be done such that IT fault
management system would have sufficient information to relate incidents and
generate alarms similar to “UPS-<ABC> at <LOCATION> switched to battery
mode at <DD-MMM-YY hh:mm> recovered at <DD-MMM-YY hh:mm>”.
TS/42/44 2602542S/EL
5.35 The UPS shall provide configurable alarms alerts for the following fault
conditions:
(a) Overload
5.36 The UPS must be capable of monitoring power failure, room temperature and
humidity.
5.38 The UPS shall operate continuously at temperatures from 0 deg. C to 40 deg. C,
and relative humidity between 0% and 90% non-condensing.
5.39 The UPS shall be manageable via a secured Web browser (HTTPS) or SNMP
(ver2c or higher) over the network, providing power monitoring and control. It
shall support remote reboot via these tools. It shall allow a common
configuration file to be downloaded.
5.40 The UPS shall have the capability to send snmp traps to a network management
system.
5.41 The UPS shall provide “easy-to-read” front panel LED information display.
5.42 The UPS shall have the facility to perform self-test on the UPS system through
software or via manual buttons.
5.43 The UPS shall come with a 1-year maintenance contract with 24X7X4 response
time, with all parts and labour inclusive. The maintenance contract shall be
activated prior to handing over to NUS Information Technology. Fault reporting
information (such as service centre contact number) shall be furnished together
with the maintenance contract.
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6 WIRE-CENTRE LAYOUT & LABELLING CONVENTION
6.1 A new wire centre must have at least two standard 19” equipment racks
positioned against the inner side of the wall. Below is an illustrative diagram of
the layout.
6.2 Front and rear of each rack must have 800 mm access clearance for IT
equipment servicing.
6.3 Minimum 1.2 meter space between adjacent racks shall be catered if the racks
inside need to be arranged into multiple rows.
6.4 The label for fibre optics panel must clearly state the source and destination
wire centres followed by a unique running sequence number for each core of
fibre. A sample is shown below:
S IN G L E MO D E F IB R E C A B L E S F R O M A S 3 - 0 3 - C N T T O A S 1 - 0 3 - C N T 2
1 2 3 4 5 6 7 8 9 10 11 12
6.5 The label of each port on the UTP patch panel should be identified by a unique
running sequence number for each wire centre. There shall be no duplication to
this unique port identifier in each wire centre.
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6.6 Sample wire centre signage must be submitted to NUS Information Technology
for approval before installation. The wire centre signage must be labelled as
shown below:
CNT refers to NUS Information Technology Network. If there is more than one wire
centre in the same level, the next wire centre shall be known as CNT2. The first one,
shall still be named as CNT
6.7 The wire centre signage shall be of size 6 cm (W) x 20 cm (L) with the room number.
6.8 The label for each information outlet must indicate clearly which wire centre the
information outlet connects to. Each information outlet is identified by a unique
information-outlet-number, which corresponds to the running sequence number at the
wire centre patch panel. Sample label must be submitted to NUS Information
Technology for approval before installation. Shown below is a typical information outlet
label at the user work area:
AS3-03-W / 105
AS3-03-W refers to the name of wire centre connects to the information outlet,
replace -CNT inside the wire centre name with -W
6.9 Sample of summary report of fibre and UTP test results are attached as Appendix A and
B respectively.
TS/42/47 2602542S/EL
6 APPENDIX A: SAMPLE FIBRE TEST RESULT
Date :
Faculty : Engineering
A B C D E F G H I
Splice PASSED
Actual Actual Loss(db) Acceptable =
fibre fibre SPEC: x No of maximum (D) ≤ (H)
Core loss distance fibre loss splice link FAILED =
From To ID (db) (km) 0.5db/Km 0.3x2=0.6 loss(db) : (D) > (H)
TS/42/48 2602542S/EL
APPENDIX B: SAMPLE UTP TEST RESULT
Location / Room
Cable No Length (m) Results Remarks
ID
01 E4-06-09 39 PASSED
02 E4-06-08 44 PASSED
03 E4-06-06 36 PASSED
04 E4-06-07 42 PASSED
05 E4-06-04 47 PASSED
06 E4-06-03 43 PASSED
07 E4-06-11 50 PASSED
08 E4-06-12 54 PASSED
09 E4-06-18 53 PASSED
10 E4-06-17 62 PASSED
11 E4-06-16 68 PASSED
12 E4-06-23 67 PASSED
13 E4-06-10 70 PASSED
14 E4-06-01 73 PASSED
15 E4-06-20 53 PASSED
16 E4-06-35 54 PASSED
17 E4-06-33 57 PASSED
18 E4-06-31 55 PASSED
19 E4-06-30 62 PASSED
20 E4-06-03 40 PASSED
21 E4-05-02 44 PASSED
22 E4-05-07 41 PASSED
23 E4-05-08 43 PASSED
24 E4-05-09 47 PASSED
25 E4-05-10 42 PASSED
26 E4-05-11 41 PASSED
27 E4-05-12 40 PASSED
28 E4-05-14 47 PASSED
29 E4-05-18 42 PASSED
30 E4-05-19 48 PASSED
31 E4-05-20 43 PASSED
32 E4-04-02 85 PASSED
33 E4-04-01 86 PASSED
34 E4-04-05 87 PASSED
35 E4-04-02 83 PASSED
36 E4-04-07 82 PASSED
37 E4-04-08 87 PASSED
38 E4-04-03 89 PASSED
39 E4-04-08 86 PASSED
40 E4-04-02 83 PASSED
41 E4-04-06 89 PASSED
42 E4-04-10 90 PASSED
43 E4-04-11 83 PASSED
44 E4-04-12 80 PASSED
TS/42/49 2602542S/EL
7 APPENDIX C: SAMPLE RACK PANEL LAYOUT
TS/42/50 2602542S/EL
8 APPENDIX D: SAMPLE REDUNDANT PATH FOR FO CABLE
ROUTE
TS/42/51 2602542S/EL
9 APPENDIX E: SAMPLE UPS ELECTRICAL SCHEMATIC DIAGRAM
TS/42/52 2602542S/EL
10 APPENDIX F: WIRE CENTRE TAKEOVER CHECKLIST
1 INTRODUCTION
1.1 This document defines the standard M&E requirements for
a typical wire centre in NUS campus providing computer NA
network & IP phone connectivity to users via UTP
(Unshielded-Twisted-Pairs) or fibre cabling.
1.2 Main Wire Centres normally have slightly higher
requirements on M&E provision. NUS Information
Technology shall be consulted to identify the Main Wire NA
Centres (if any) and to confirm the M&E requirements
together with the Consultant.
1.3 NUS Information Technology shall be consulted for any
deviation to the requirements defined in this document. NA
2.3 The equipment rack shall be of solid built, good quality and
equipped with top cover, removable side cover, lock and
key, 5 x 550 mm metal trays, 50 sets cape nuts and bolts,
cable trays on both sides and cable entries at the top and
base.
2.4 The equipment rack shall come without front and rear
doors.
TS/42/53 2602542S/EL
S/N Requirements Description Result Remarks
2.9 If the wire centre need to be placed near water source (e.g.
pantry, wash rooms, etc) the consultant shall ensure
sufficient insulation and protection has been put in place to
prevent water leakage into the wire centre
2.10 The wire centre shall not be located near A.H.U or high-
tension voltage cable / riser.
2.12 The wire centre shall be equipped with class ABC fire
extinguisher that would not leave residue to create
possible corrosion after being used. Pipes contained water
shall be prohibited in Wire Centre. If it is unavoidable in
sprinklered buildings, pre-action sprinkler system should be
considered as alternatives to replace the wet sprinkler
system
TS/42/54 2602542S/EL
S/N Requirements Description Result Remarks
2.17 All wire centres in the same building shall share the same
riser and be aligned at the same vertical location at
different levels.
2.19 The consultant must make sure sufficient floor loading has
been catered to host all equipments, racks, cables, UPS,
etc inside the wire centre.
2.20 All equipment and connection cable supplied, for e.g., UPS,
external bypass, isolator, rack power distribution bar,
connector, UTP cable, Fibre Optics cable and etc shall be
labelled clearly following NUS labelling standard using
durable labelling material, covering front and rear of the
equipment, or near and far end of the cable.
TS/42/55 2602542S/EL
NETWORK WIRING REQUIREMENTS
3 General Requirements
3.4 The building should have two sets of lead-in pipes with
vertical risers to distribute the fibre optic cables into the
wire centre in a redundant mode. The lead-in pipes should
have at least 20-meter separation without single point of
failure/overlapping route. Each lead-in pipes shall be
connected to one vertical riser.
3.5 The proposed fibre route shall be submitted to Computer
Centre for endorsement prior to starting work.
3.6 Wherever make economical sense FO cable of the same
type and destination shall be installed as a single bundle
instead of multiple bundles with smaller quantities per
bundle.
3.7 The faceplates for the UTP or Fibre information outlets at
the user areas shall be wall-mounted with durable dust
proof shutter.
TS/42/56 2602542S/EL
S/N Requirements Description Result Remarks
3.13 UTP (RJ45 to RJ45) and fibre (LC to LC) patch cords shall
be used in the wire centre for cross connecting and inter-
connection of patch panel, fibre distribution unit and
computer equipments.
3.14 At least two UTP information outlets with RJ45 jacks shall
be provided for each wireless base station. Such UTP
information outlets shall not be physically exposed. If the
installed UTP information outlet is concealed by false
ceiling, then a red label with the outlet point number shall
be provided at the access panel below the false ceiling for
ease of identification.
3.15 The Contractor shall be a certified installer by the
manufacturer(s) of the structured cabling system proposed
for the UTP wiring. The same applies to fibre optic wiring.
3.17 All jobs done shall be under one (1) year warranty or more
against manufacturing defects and poor workmanship.
3.20 All patch cords & station cords shall be factory terminated
at both ends. Field-terminated patch cord will not be
accepted.
TS/42/57 2602542S/EL
S/N Requirements Description Result Remarks
3.21 All horizontal wiring must be run on cable trays above the
ceiling or below the raised floor. The cable trays should be
installed without blocking the service access to other
equipment or utility. The cable trays shall be run in such a
way that additional wiring in future would not require
access to the users' premises.
3.22 The cable trays shall be white in colour.
3.23 The cable trays shall have 50% remaining space allowance
for future expansion on the day of acceptance.
(a) A soft and hard copy of the layout of the wire centres, rack
schematic diagrams, risers with the cable runs routing,
location of the information outlet points and patch panel
configuration;
(b) All the dimension of all devices and equipment proposed;
TS/42/58 2602542S/EL
S/N Requirements Description Result Remarks
TS/42/59 2602542S/EL
S/N Requirements Description Result Remarks
3.37 The UTP Cable Inventory List document is a central
inventory consisting of the following fields for wire
centres:
(a) Building
(b) Floor
(c) Description & Quantity of Area/Room
(d) Description & Quantity of Equipment (that require
power and UTP/Wireless coverage)
(e) Number of UTP points
(f) Number of Power Points
(g) Number of Wireless AP
(g) Remark
3.39 The CAT6 UTP cable shall have 4 pairs (i.e. 8 wires) of
twisted wires with insulation of PE materials. The UTP
cable shall be UL CM rated for horizontal cable and
CMR rated for vertical riser cable. All 4 pairs of cables
shall be terminated. The system shall absolutely avoid
any risk of cable pinching, in order to limit near-end
crosstalk at this point. A calibrated spring-and-hook
system should be integrated on the patch panel for
retaining each cable to enable an easy and well-
managed system.
TS/42/60 2602542S/EL
S/N Requirements Description Result Remarks
3.48 The Fibre Optic patch panel shall be the modular type
where the number of duplex LC Snap-In adapters to
be used could be variable depending on the number of
fibre cores being installed, thus prevent wastage.
3.49 The Fibre Optic patch panel shall be designed with a sliding
drawer mechanism enabling front side installation
and maintenance work to be carried out without
having to remove the entire panel.
3.50 The Fibre Optic patch panel shall be closed type and
shall be metallic in its body to prevent collection of dust
and for better protection of the fibre cables.
3.51 Single-mode fibre shall comply with the Bellcore,
EIA/TIA
& IEEE standards.
TS/42/61 2602542S/EL
S/N Requirements Description Result Remarks
3.55 The supplier shall comply with the bending radius and
pulling strength requirements of the latest ISO, ANSI and
TIA/EIA standards during handling and installation of FO
and copper cables.
TS/42/62 2602542S/EL
S/N Requirements Description Result Remarks
4.4 Based on the floor area catered for, the Consultant shall
ensure sufficient spare capacity and flexibility has been
catered for the provision of wire centre space, incoming
power supply, cooling capacity, etc. to minimise the add-
on modification cost, should additional IT racks become
necessary to support additional demand
4.12 The UPS & Air-Con incoming power supply for Main Wire
Centres shall be dual source to emergency (with generator
backup) and normal source. Auto-Transfer-Switch (ATS)
and/or Services Bypass Switch (SBP) shall be deployed
such that upon the failure or deterioration of the normal
supply, the wire-centre UPS & Air-Con will experience no
more than one minute power loss without any human
intervention.
4.13 ATS must come with manual bypass in case it fails.
4.14 All ATS, SBP and UPS etc must be tested to be fully
functional before handing over to NUS Information
Technology. A runtime test and report must be carried
out on the UPS.
TS/42/63 2602542S/EL
S/N Requirements Description Result Remarks
TS/42/64 2602542S/EL
S/N Requirements Description Result Remarks
TS/42/65 2602542S/EL
S/N Requirements Description Result Remarks
(a) Overload
(b) Overload shutdown
(c) Equipment over-temperature
(d) Low battery voltage
(e) Battery Degrade
(f) Input power failure
(g) Inverter output over-voltage / under-voltage
(h) Static bypass inhibited (visual indication only)
TS/42/66 2602542S/EL
S/N Requirements Description Result Remarks
4.40 The UPS shall have the capability to send snmp traps to
a network management system.
5.2 Front and rear of each rack must have 800 mm access
clearance for IT equipment servicing.
TS/42/67 2602542S/EL
S/N Requirements Description Result Remarks
5.3 Minimum 1.2 meter space between adjacent racks shall
be catered if the racks inside need to be arranged into
multiple rows.
5.4 The label for fibre optics panel must clearly state the
source and destination wire centres followed by a
unique running sequence number for each core of fibre.
A sample is shown below:
5.5 The label of each port on the UTP patch panel should
be identified by a unique running sequence number for
each wire centre. There shall be no duplication to this
unique port identifier in each wire centre.
5.6 The label for each information outlet must indicate
clearly which wire centre the information outlet
connects to. Each information outlet is identified by a
unique information- outlet-number, which corresponds
to the running sequence number at the wire centre
patch panel. Sample label must be submitted to NUS
Information Technology for approval before installation.
Shown below is a typical information outlet label at the
user work area:
AS3-03-W / 105
TS/42/68 2602542S/EL
S/N Requirements Description Result Remark
s
6 DOCUMENTATION
6.1 Rack Design layout
MDF, IDF and other Telcom closet cable routing and
6.2 layout
6.3 Information outlet ( in end user area) layout and plan
6.4 LAN distribution table
6.5 UTP/FO cable route plan
6.6 PE Certification Report
(Penetration, Clean Ground)
6.7 Calibration Certificate
(Accredited independent test laboratory not affiliated with
the tester’s manufacturer)
TS/42/69 2602542S/EL
7 SIGNED-OFF
Checked by:
Date :
Signature:
Verified by:
Date :
Signature:
TS/42/70 2602542S/EL
SECTION 43 - FANS
1 GENERAL
1.1 The work shall include supply, installation, testing and commissioning of a
complete Ceiling Fans and Wall Mounted Fans system with a fifteen (15) months
warranty against manufacturer’s defect as specified. The system shall be installed
at each individual handicapped toilet as specified in the tender drawings.
1.2 The system, wall oscillating fans and ceiling fans installation shall comply to
1.3 All items of accessories, fitting, apparatus or labour whether specified in detail or
not but which is necessary for the satisfactory installation and functioning of the
system shall form part of the scope of work.
1.4 All the ceiling fan suspended rod shall be Singapore third party accredited bodies
/ test laboratory tested and label the approved label.
1.5 The entire system shall be fully tropicalised and capable of withstanding
exposure to local climatic conditions and in wet and humid environment such as
toilets. The system shall be operating normally at the ambient temperature range
of 0 C to 45 C and relative humidity of 10% to 100%.
1.6 All wiring shall be of 2.5 mm2 single core PVC cable as specified and shall be run
in concealed hot-dipped galvanised conduits comply to BS 4568, Class 4,
connecting the components .
1.7 A dedicated 13A ceiling rose shall be provided for each of the system to power
up the motor unit.
1.8 All the fan supplied shall be statically and dynamically balanced.
TS/43/1 2602542S/EL
2 CEILING FANS
2.1 Ceiling fans shall be 1.5m sweep complete with approved speed regulator. The
fans shall be able to deliver 270 cu m/min for air at full speed and mounted at
least 2.5m above floor level. Ceiling fans shall operate at 50Hz, 230V single-
phase AC. Motors of ceiling fans shall be of the totally enclosed type. No readily
flammable materials shall be used in the construction of fan and regulator.
Moulded parts of use shall be of such materials as will withstand the maximum
temperature attained to moisture shall be used and the fan shall be capable of
withstanding the moisture proofness test specified in latest edition of SS 360.
Electric fans shall be either of the following two types.
2.2 With functional insulation only; with accessible metal parts designed to be
connected to an earthing terminal or contact.
2.3 With double or reinforced insulation, with the accessible metal parts not designed
to be connected to an earthing terminal or contact.
2.4 The suspension rod of ceiling shall be of adequate strength and shall not be
threaded. The down rod shall be supplied as a complete system from the same
fan supplier, with an adequately strong shackle capable of carrying the fan motor,
blades and canopies where provided. The shackle shall embody a bush or reel of
resilient material. The down rods shall be of a steel tube through which the cable
supplying power to the fans shall be drawn. The wall thickness of the tube shall
not be less than 1.5mm and shall have minimum tensile strength of 10 times the
dead weight of the whole fan assembly. No screwed connections are allowed in
the rod. All surfaces of the assembly and mechanism of both fan and regulator if
any, shall be of corrosion resisting materials or shall be suitably and durably
protected against corrosion. Bolts used for any joint shall be at least SAE grade
E. Bolts used shall have unthreaded portion if they are inside the suspension rod.
All joints shall have the designs as shown in attached sketch. Other type of joint
design shall be submitted for approval.
TS/43/2 2602542S/EL
2.5 The down rods shall be sent to an acceptable test laboratory for batch testing
under this contract. An acceptable test laboratory is Singapore Productivity and
Standards Board and approved labels shall be attached to the rod for all
ceiling fans under this contract. The specification for the batch testing is shown
as below:
Proposal for Batch Inspection of Down Rod used for Electric Circulating
Fans
Sampling Plan
Note: Sample plan based on SS242 Special inspection level S-3 with no failure
allowed (C=0).
2.6 All fans shall be provided with safety wires. The safety wire shall be properly
secured onto the motor shaft at one end and the fan hook at the other end. The
safety wire shall be made of stainless steel, preferably stainless steel aircraft
cable and shall have a safety factor of at least 20 times the static load of the fan.
An adequate length of safety wire shall be provided such that failure of the fan
components causing the fan to drop shall be easily observable. Test certificates
issued by independent testing authorities verifying the maximum allowable
loading of the safety wire are to be submitted to the SO. Hook shall be made of
mild steel rod of minimum 1 cm diameter. The hook shall be rigidly embedded
into the ceiling beam, floor slab or clamped to the trusses, wherever applicable. It
shall be so fitting as to securely support the whole weight of the fan even under
adverse operating condition. Supports including additional timber blocks for the
fixing of the hook shall be provided where necessary.
TS/43/3 2602542S/EL
2.7 Regulators shall be capable of reducing the speed of the fan by at least 40% of
the full speed at the test voltage. Fans shall be capable of starting up and
running at any speed step indicated on the regulator at the rated voltage or
voltages within the whole rated voltage range (whichever applicable). The
regulator shall have an ‘OFF’ position next to the slowest speed contact, and
shall be provided with running positions, with the speed steps being equal as far
as possible. Where a regulator is provided with a capacitor not permanently
connected across the motor terminals, provision shall be made so that the
capacitor is discharged when the regulator is in the ‘OFF’ position. The regulator
handle or knob, if of metal shall be adequately insulated electrically and
thermally. The mechanism of the regulator shall be so designed to ensure
positive contact at each speed position.
2.8 In the case of induction type regulators no position of the induction winding can
remain permanently short-circuited in any of the running positions. In the case of
resistance type regulators, the materials used for the casing must be such that it
is capable of withstanding the maximum operating temperature for a continuous
period without discoloration or distortion.
2.9 All ceiling fans installed shall be provided with an approved durable and heavy
duty sticker with the following information :
Date installed :
Company Name :
Company Stamp :
2.10 Contractor is to provide five (5) years guarantee against corrosion for ceiling fans
(whole unit).
2.11 Appropriate length of downrod shall be provided such that the ceiling fan blades
should not be lower than the recessed/ceiling mounted luminaire by 300mm. All
the downrods length shall subject to S.O. approval.
2.12 In the event of any flicking effect caused by light ray blockage by the oscillating
fan blades, the Contractor shall replace the downrod with another rod of
appropriate length at no additional cost. All replaced downrods shall be sent for
batch testing.
TS/43/4 2602542S/EL
3 Guidelines For Installation of Fan Hooks
In general, all ceiling fans shall be secured by using cast-in hooks for both hollow
core slabs and pre-stressed cast in-situ slabs. Contractor shall refer to the
standard installation details for the Cast-in method.
In the event, that the fan hook is required to be surface mounted on ceiling slabs,
anchor bolts shall be used. Methods stated below serve as guidelines for the
various mounting methods. However, the Contractor’s C&S QP shall check the
design and certify that the installation method used is adequate and safe.
Minimum 4 nos. of approved M8x30 mounted onto base plate of size 100mm
x 100mm x 5mm (thk) are used. The recommended embedment depth is
30mm with hole size of 10mm diameter using electric drill for its installation.
The details for the installation of ceiling fan by means of mounting steel plate
and hook are shown below.
TS/43/5 2602542S/EL
3.1 Pull-Out and Shear Tests for Anchored Fan Hooks
ii) The anchored fan hooks shall refer only to the fan hooks that are
anchored onto the soffit of existing structure floors or beams.
iii) The design for the anchored ceiling fan hooks shall be carried out by a
P.E. engaged by the contractor.
iv) The pull-out test for the anchored ceiling fan hooks shall be carried out to
1.6 times the working loads of the anchored ceiling fan hook. The shear
test shall be carried out to 2 times the working loads of the anchored
ceiling fan hook.
v) S.O. shall select the positions of the fan hooks for the pull-out tests and
shear test
vi) Contractor shall allow for all costs associated with the pull-out tests and
shear test in the Contract.
vii) The approved laboratory shall test 100% of the anchored fan hooks if any
one anchored fan hook fails the pull-out test and shear test. Failed
anchored fan hooks shall be replaced with new anchored fan hooks
capable of achieving the required carrying capacity.
viii) All additional tests and making good of the anchored fan hooks shall be at
the Contractor’s expense.
The Contractor shall read this clause in conjunction with the relevant sections
in the building legislation and BCA requirements. The more onorous
requirements will apply.
TS/43/6 2602542S/EL
4 WALL & EXHUAST FANS
4.1 The air delivery shall be of 73 cu m/min or above for the 400mm.The noise level
of the wall fan shall be less than 54dB.
4.2 The Contractor, if in doubt, shall consult the S.O. for the exact location and the
mounting height of the fan. Any fan/fans which are installed wrongly in location
and/or height shall be put right by the Contractor at his own expense and shall
install it with prior consultation with the S.O.
4.3 Wall bracket fans shall be of the oscillating type. The metal blade and fan guard
shall be coated with high grade epoxy coating protective. The overall diameter of
the fan blades shall be as shown on the Drawings. The fans shall be installed
generally at a height of approximately 2.5m above floor level and on the columns
of the building or in other areas as shown on the Drawings.
4.4 The heavy duty industrial wall fan must be 500mm diameter complete with 3-
speed with ON/OFF wired push button control. The fan blade and fan guard must
be metal with high grade epoxy coating. The guard must be of close mesh type.
The air delivery shall be of 190 cu m/min or above. The noise level of the wall fan
shall be less than 60dB.
4.5 All the corroded metal part of the fan if found corrosion. The entire fan shall be
replaced without any cost to the employer.
4.6 The wall fan must carries with the Singapore Consumer Protection “Safety Mark”.
4.7 Exhaust fans shall be of the window indented type capable of extracting air at the
rate and size shown in the drawings. A switch complete with pilot light indicator
shall be provided adjacent to the door way. Suitable diaphragm plates with rubber
vibration mountings shall be provided. Noise level of fans shall not exceed 58 dB.
Connection of fan points shall be with a cable outlet connection complete with
clamp.
TS/43/7 2602542S/EL
SECTION 45 EMERGENCY CALL SYSTEM
1 GENERAL
1.1 The work shall include supply, installation, testing and commissioning of a
complete Emergency Call system with a fifteen (15) months warranty against
manufacturer’s defect as specified. The system shall be installed at each
individual handicapped toilet as specified in the tender drawings.
1.2 The system installation shall comply to the latest BCA Code on Barrier-Free
Accessibility in Buildings.
1.3 All items of accessories, fitting, apparatus or labour whether specified in detail or
not but which is necessary for the satisfactory installation and functioning of the
system shall form part of the scope of work.
1.4 The entire system shall be fully tropicalised and capable of withstanding exposure
to local climatic conditions and in wet and humid environment such as toilets. The
system shall be operating normally at the ambient temperature range of 0o C to 45
o
C and relative humidity of 10% to 100%.
1.5 All wiring shall be of 2 .5 mm2 single core PVC cable as specified and shall be
run in concealed hot-dipped galvanised conduits comply to BS 4568, Class 4,
connecting the components such as lamp, buzzer, power supply unit and pull
cord station.
1.6 A dedicated 13A Switched socket outlet shall be provided for each of the
system to power up the power supply unit. Where the toilet abuts service duct,
the socket outlet shall be metal clad type installed within the service duct and
next to the power supply unit. In cases where the service duct does not abut the
toilet, the socket outlet shall be of weatherproof type to minimum IP55 and
mounted at high level and next to the power supply unit.
1.7 The Emergency Call system shall provide remote monitoring at the FCC room
through LCD panel. The system must also provide interfacing with the IBMS
showing the zone, area and location that the bell activated.
TS/45/1 2602542S/EL
2 EQUIPMENT LIST AND FUNCTIONAL REQUIREMENTS
The Emergency Call system shall consist of but not limited to the following
components:
2.1 One unit weatherproof pull cord station (IP 65) c/w a minimum1000mm long
robust and water resistant pull cord for call point, 1 unit call assurance LED light
to indicate call has been activated and 1 unit cancel push or touch button to
cancel the call signal generated by the same station. The call assurance LED
light and the cancel button shall be integrated within the same box and wall
mounted within the toilet cubicle at 500mm above floor level. The pull cord
station shall have colour in contrast with the wall. An engraved Perspex
signage stating “Emergency Call” shall be prominently affixed next to each pull
cord station.
2.2 One unit dome/wedge shaped signal lamp terminal c/w built-in buzzer. The
signal lamp terminal shall c/w bright colour glass or impact resistant PVC diffuser
with multiple LED lights or incandescent lamps. The buzzer shall be built in
with the lamp housing and is able to generate an audible alarm at minimum
sound pressure level of 75 dB. Upon activation of the call by pull cord, the
lamp will light up and buzzer will sound. The lamp and buzzer shall be cleared
upon resetting the call by the cancel button. The signal lamp terminal shall be
wall mounted at 2200mm above floor level outside the toilet and along the
corridor. Exact location shall be at the S.O.’s discretion.
2.3 One unit of power supply unit to transform the mains voltage to the required
voltage level for the system to operate and to power up the pull cord station,
the lamp terminal, buzzer and all related control accessories. The power supply
unit shall tap the mains supply from the dedicated 13A Switched socket outlet
provided.
3 SYSTEM TESTING
3.1 The Contractor shall test the system in the presence of the S.O. to show that its
performance satisfies the requirement of this specification. All test equipment
shall be professional and supplied by the Contractor. A sound pressure meter will
be required.
3.2 All tests shall be carried out to the satisfaction of the S.O. and all costs incurred
shall be deemed included in the tender price.
3.3 Intensive training to all users and user’s guides shall be provided. All cost
shall be deemed included in the tender price.
TS/45/2 2602542S/EL
4 SUBMISSION REQUIREMENTS
4.1 Shop drawing submission for layout plans indicating the pull cord station, signal
lamp terminal and power supply unit location for all toilets in A1 or A0 plans.
4.2 Shop drawing submission for schematic diagram showing typical system
configuration.
4.3 Catalog submission for complete system and component, product literature, code
compliance and project reference.
4.4 Five complete sets of instruction manuals for the system and
components.
4.5 Five sets of as-built layout plans and system schematic diagram in both paper
format and soft copy in CDROM.
4.6 A statement, duly signed by the Contractor, for the system guarantee of 15
month or until end of DLP, whichever longer is applicable, from the date of
acceptance by the user and the S.O.
TS/45/3 2602542S/EL
SECTION 46 - MOTION SENSOR DETECTION SYSTEM
1 GENERAL
1.1 The work shall include supply, installation, testing and commissioning
of a complete standalone motion sensor system with a fifteen (15)
months warranty against manufacturer’s defect as specified. The
system shall be installed at each individual location as specified in the
tender drawings.
1.2 The electrical contractor shall design the quantity and location of the
motion sensors for the effective performance. No cost shall be claim
from the SO for the additional of the sensor
1.5 All wiring shall be of 2.5 mm2 single core PVC cable as specified and
shall be run in concealed hot-dipped galvanised conduits comply to
BS 4568, Class 4, connecting the components such as lighting, control
panel, power supply unit and remote monitoring station.
1.6 A dedicated 13A Switched socket outlet shall be provided for each of
the system to power up the power supply unit. Where the toilet abuts
service duct, the socket outlet shall be metal clad type installed within
the service duct and next to the power supply unit. In cases where the
service duct does not abut the toilet, the socket outlet shall be of
weatherproof type to minimum IP55 and mounted at high level and
next to the power supply unit.
1.7 The standalone motion sensor system shall provide remote monitoring
at the FCC room through LCD panel. The system must also provide
interfacing with the IBMS showing the zone, area and location that the
sensor is activated. Interfacing areas will be at the FCC room.
1.8 The standalone motion sensor system shall provide contacts for the
interfacing of other trade, such as mechanical fans, sensor tap, heater,
AV system etc.
TS/46/1 2602542S/EL
2 EQUIPMENT LIST AND FUNCTIONAL REQUIREMENTS
Motion detectors are to be provided for auto on/off of the lighting and other
equipments as specified.
2.1 The areas for motion detection system shall deploy in areas that
include seminar rooms, lounge and dining, meeting/conference room,
toilets, staircases, common area and other area as indicated.
2.2 All motion detectors shall operate on a standalone system in all areas.
2.3 Motion detectors in areas shall be linked to the control panel to sense
the mode of occupancy and giving output to trigger the field
equipments. During unoccupied mode, the light will be off for the
energy saving when there it is occupied to on the light to its required
time setting.
2.4 The contractor shall ensure the correct application of motion detection
system shall be used for different types of room.
2.6 Sensor shall utilize Dual Sensing Verification Principle for coordination
between ultrasonic and PIR technologies. Detection verification of
both technologies must occur in order to activate lighting systems.
Upon verification, detection by either shall hold lighting on.
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2.11 Sensor shall operate at 24 VDC/VAC and halfwave rectified and
utilize a Watt Stopper power pack.
2.13 The lens shall cover up to 2000 sq ft for walking motion when
mounted at 10 ft and 1000 sq ft of desktop motion.
2.15 Sensors shall utilize technology to optimize time delay and sensitivity
settings to fit occupant usage patterns and shall be selectable with a
DIP switch. Sensors shall have a time delay that is adjusted
automatically (with the setting) or shall have a fixed time delay of 5 to
30 minutes, set by DIP switch.
2.16 Sensors shall feature a walk-through mode, where the field system
turn off 3 minutes after the area is initially occupied if no motion is
detected after the first 30 seconds. An override ON function shall be
provided for use in the event of a failure. The sensor shall have
manual on function that is facilitated by installing a momentary switch.
2.17 Sensor shall have a built-in light level sensor that works from 10 to
300 footcandles
2.18 Each sensing technology shall have an LED indicator that remains
active at all times in order to verify detection within the area to be
controlled. The LED can be disabled.
2.20 Sensor shall have standard 5-year warranty and shall be UL and CUL
listed.
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3 SUBMISSION REQUIREMENTS
3.1 Shop drawing submission for layout plans indicating the location
control panel and power supply unit location for all the motion sensor
system in A1 or A0 plans.
3.4 Five complete sets of instruction manuals for the system and
components.
3.5 Five sets of as-built layout plans and system schematic diagram in
both paper format and soft copy in CDROM.
3.6 A statement, duly signed by the Contractor, for the system guarantee
of 15 month or until end of DLP, whichever longer is applicable, from
the date of acceptance by the user and the S.O.
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SECTION 58 – HIGH VOLUME LOW SPEED FAN SPECIFICATION
1. General
1.1 The work shall include supply, installation, testing and commissioning of a
complete high volume low speed circulation fan system of a big diameter,
multi-blades and ceiling mounted completed with variable speed controller
and a fifteen (15) months warranty against manufacturer’s defect as specified.
The system shall be installed as specified in the tender drawings.
1.2 The system installation shall comply to the latest BCA regulation, code and
approved by Singapore third party accredited bodies / test laboratory in
accordance with the latest standard
1.3 All items of accessories, fitting, apparatus or labour whether specified in detail
or not but which is necessary for the satisfactory installation and functioning
of the system shall form part of the scope of work.
1.4 All the fan suspended rod and structure shall be sized by a professional
Engineer and site tested with Singapore third party accredited bodies / test
laboratory. All welding joint shall be inspected by qualified welding inspector
engaged by contractor.
1.7 The fans shall achieve a minimum air velocity (at fans medium speed) of 1
m/sec within the area, up to 3m from the perimeter walls. All measurements
shall be taken at 1m from the floor level. Contractors have to ensure that their
proposed design and selection of fans are able to meet the required fan
performance stated in the specification.
1.8 The entire system shall be fully tropicalised and capable of withstanding
exposure to local climatic conditions and in wet and humid environment such
as toilets. The system shall be operating normally at the ambient temperature
range of 0 C to 45 C and relative humidity of 10% to 100%.
1.9 The fan shall have sound level not exceeding 55 dBA, at 6 meter below the
blades and horizontally from center of fan, at maximum speed.
1.10 All wiring shall comply to latest SS 638 and EMA regulation and shall be run
in concealed hot-dipped galvanised conduits comply to BS 4568, Class 4,
connecting the components. Where three phase supply being used, cable
shall running in trunking. All the control cable for speed regulation shall be
concealed.
1.11 A dedicated Isolator shall be provided for each of the system to power up the
motor unit.
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1.12 All the fan supplied shall be statically and dynamically balanced.
1.13 The tender shall verify the result using instrument with calibration prior to the
measurement.
1.14 All the High Volume Low Speed fan shall have a warranty life time of 50,000
hrs operating hours
2. Fan Components
2.1.1 The blade shall be of airfoil type, powder coated and fabricated from
aluminium alloy with high performance design for air movement.
2.1.3 The blade shall be connected to hub of the fan, and tightened to
provide a balanced blades and hub rotation.
2.1.4 Besides tightening of blades to hub (using bolts and nuts or riveted), a
secondary safety device shall be provided to arrest the blades from
dropping down, should tightening device output shaft failed.
The hub shall be fabricated from aluminium alloy, which shall be secured to
output shaft of motor through coupling. The assembly shall be well balance
during rotation.
2.4. Motor
The motor shall be an AC induction type inverter rated at 230 VAC, 1-Phase.
It shall be totally enclosed, fan cooled with an IP55 NEMA or equal
certification. The motor shall have double baked class F insulation and
capable of continuous operation in 20˚C to 60˚C ambient conditions.
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2.5. Control Box
The wall mounted control box shall be remote from fan. It shall have a power
disconnect switch, power on / off switch, LED display, and devices to control
the fan’s direction of rotation, operation and speed. Communication between
the fan driver and controller shall be using CAT-6 Ethernet cable.
Communication to BAS shall be of BacNet or Modbus.
The control box shall include a simple diagnostic programme to identify faults
in the system, with provision for retrieving from operation and fault messages.
The control box shall comply with local codes of practices and regulations.
(a) The Variable Frequency Drive (VFD) shall be used. It is pre-wired and
pre-programmed to minimize starting and breaking torques, for
smooth and efficient operation. It has to minimize electromagnetic
interference (EMI) and radio frequency interference (RFI). The
controller shall house in an IP 45 NEMA or equal enclosures.
(c) The VFD shall be include a radio frequency interference (RFI) filter as
part of its design to be in compliance with standard EN55011 Class
1A (150 metres) and Class 1B (50 metres). The RFI filter shall
conform to immunity standard of IEC 61000 parts 2-5 and BS EN
61800-3. Test document and report shall be submitted for on
compliance of cable length distance. Documentation according to IEC
61800-3 shall submit to engineer.
2.7. The High Volume Low Speed fan system shall interface to building fire alarm
system. In case of fire alarm activation, the system shall automatically
shutdown
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3. Safety Feature
3.1. The fan shall have (but not limited to) the following basic features:-
3.1.1 Upper safety cables for securing while fan assembly to mounting
structure shall be minimum 8mm thick galvanized steel cable with
cable clamps.
3.1.1 Lower safety cable for securing motor, hub & blades assembly to
supporting brackets (extended from ceiling) shall be minimum 8mm
which galvanized steel cables, with cable clamps.
3.1.2 Safety cables for retaining fan blades shall be able to withstand a
minimum times the maximum centrifugal force generated by the fan.
3.1.3 Retention cables to tie the foils (blades) onto the hub;
4. Installation
4.2. Guy wires shall be provided for limiting vibration and lateral movement, to
manufacturer’s details/design requirements.
4.3. The fan shall be secured, by safety cables to the mounting structure, to
prevent falling when supporting members failed.
4.4. Air-foil retention cables shall be provided to secure the fan blades and hubs of
the fan, to prevent fan blades from falling, in addition to manufacturer’s design.
4.5. The lighting level under the fan shall not be reduced. Installer shall relocate
existing lights, provide additional lights (similar to existing) should lighting
level being affected due to installation of fan.
4.6. Installer shall measure the lux level of the premises before and after
installation for verification.
4.7. Anchor Bolts shall be used for the existing R.C. structure. All the anchor bolts
used shall complied with European Technical Approval Guildelines ETAG 001
"Metal Anchors For Use in Concrete" and minimum 2 numbers of test shall be
conduct per school where applicable.
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SECTION 60 - LOCALISED LIGHTNING WARNING SYSTEM
1. GENERAL
1.1 This section sets out the requirements for the localized lightning warning
system and associated works.
1.5 The system shall consist of but not limited to the following:
c) Management Software
i) Announcement system
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2. SYSTEM
(i) The console unit shall be of the type designed to control and
configure the parameters of the localized lightning warning
system by means of keyboard.
(iv) The three (3) alarm levels shall permit control of different
warning levels of the impending thunderstorms in relation to
its modifiable electrostatic field threshold parameters.
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(vi) The console unit shall have built-in indicator lights and audio
alarm for system power, various alarm status, etc. The
control unit shall be designed to incorporate a self-diagnostic
function to maintain the integrity of the system. In event of
detection of a system error, the error indicator shall light up
to prompt the user, accompanied with an error description
on the screen to facilitate trouble-shooting.
d) Management Software
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2.3 System Performance
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h) The system will transmit audio and visual signals automatically to
the sirens and strobe lights connected to the system console when
the alarm reaches the preset warning stage. The system shall also
transmit signals via relays to the public address/emergency voice
communication system to activate the pre-recorded message to
alert the users to seek shelter in the event of approaching storm or
send out ‘all clear’ message when the electric field is within safe
range.
Contractor shall submit the following before any installation work being carry
out
4. INSTALLATION
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5. TESTING AND COMMISSIONING
c) All testing and commissioning shall be follow the code requirement and
witness by Engineer and 3 set of testing and commissioning report must
be submitted to Engineer and Superintending Officer,
6. MAINTENANCE
Sub- Contractor shall carry out the defects liability period maintenance. Method
statements for maintenance shall submit to Engineer for approval.
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SECTION 64 – INDUCTION LOOP HEARING ENHANCEMENT SYSTEM
1. GENERAL
1.1 This section sets out the requirements for the supply, installation,
testing and commissioning, maintenance and fifteen month defect
liability for induction loop hearing enhancement system and
associated works.
1.4 The proposed design of the loop system for each of the area shall
take into consideration of the following:
1.5 The system shall comply to the following Standards and Regulations
TS/64/1 2602542S/EL
2. SUBMISSIONS
3. SYSTEM DESCRIPTION
3.2. All components used shall be of noise reducing type and suitably
matched electrically and mechanically into the distribution to avoid
discontinuities in the transmission.
3.4. The proposed complete system shall also have taken into
consideration of the building (metal structures, overspill and
interferences).
3.5. Low Loss and Spill Multi-loop Array (Quadrature) systems shall be
provided for the areas such as function rooms, halls, auditorium,
lecture theatres, seminar rooms, training rooms, meeting rooms,
etc. Each loop shall complete with loop amplifiers.
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(9) Feeds a single turn loop.
(18) Features:
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k. One switch to set input 1 to Voice Operated Exchange
(VOX) functionality whereby input 2 is muted when
there is a signal present on input 1.
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3.11. All necessary accessories for the proper functioning of the
amplifiers shall be supplied and installed. Dedicated 13A switched
socket outlet to supply the amplifier shall be provided.
4. INSTALLATION
4.1. All the screws and washers used to mount the tee, splitter,
trunking and outlet boxes shall be of brass type or of equivalent
that do not corrode easily.
4.2. Sub-contractor shall provide and design all the necessary power
supply units, Voltage regulators, surge arrestors, switch socket outlet,
cables and accessories etc. for the operation of the equipment,
functioning and performance of the system.
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6. CERTIFICATION OF SYSTEM
7. MAINTENANCE
7.1. Quarterly
Use a loop detector to listen to the area covered and check that
the audio signal is audible and not distorted.
7.2. Yearly
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Signage for Access for Hearing Loss
Signage for Access for Hearing Loss Using Induction Loop Support
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SECTION 65 - COMPUTER CABLINGS (CAT 6A / CLASS EA – UTP) COPPER
AND OM3/OS2 FIBRE SYSTEM
1. GENERAL
1.1. This section sets out the requirements for supply, install, testing and
commissioning and defects liability for CAT 6A / CLASS EA Unshielded
Twisted Pair (UTP) computer structured cabling system and associated
works.
1.2. The cabling system shall support implementing a single structured wiring
infrastructure and complete integrated multi-media communication
networking system, which includes text, graphics, images, voice and video.
1.4. The cabling system shall be expected to have a life span of at least 25
years and it shall have provision to support future growth requirements and
increasing needs for higher bandwidth.
1.5. The cables and installation shall meets to the standards and regulations :
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f) BS EN 50174-3: Installation technology. Cabling installation.
Installation planning and practices outside buildings
q) IEEE 802.5: IEEE Standard for Local Area Networks: Token Ring
Access Method and Physical Layer Specifications
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2. SUBMISSIONS
2.1 Sub-Contractor shall submit all the necessary documents and sample for
approval by engineer before carry out the installation
d) Certification file.
2.3 Warranty
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(2) Copper sub-system
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3. MATERIALS AND SYSTEM DESCRIPTION
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3.3. System Performance
a) Horizontal Cabling
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c. The connector shall support PoE (IEEE 802.3af) and
PoE Plus (IEEE 802.3at – 15 Watts per pair)
applications and shall pass all the tests for PoE Plus
requirements according to IEC 60512-99-001 Ed.1).
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(4) 24 port modular copper Patch Panels
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f. The default lengths available from stock shall be 1, 2,
3, 5, 10 and 20m. Other lengths shall be made
available on demand.
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d. The performance of both the components and the link
and channel should show stable performance up to
500MHz in order to allow for possible future
applications requiring crosstalk cancellation up to
500MHz.
4. EXECUTION
4.1. Installation
(1) All cable pairs shall be tested end to end to ensure continuity
and absence of tip/ring reversals, as well as cable pair fault
clearance prior to installation. These test results shall be
provided in traceable format and submitted as certifications
of tests performed on the systems.
(3) All cables shall be installed such that they are not bent
through radii, less than a minimum bending radii specified by
the manufacturer.
e) For the earthing of all the proposed products, the installer has to
closely follow the related recommendations of the supplier, in
accordance with local regulations. The earthing procedure that has
to be followed shall be put at the disposal by the supplier under an
official document.
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f) The grounding system shall conform to ANSI/TIA/EIA-607, local
and other latest relevant requirements.
b) The front and rear 19” frames shall not be painted as the frames
will be used to earth the network. Both frames can be installed in
three different positions to increase the free space between the
doors and the equipment front plates when necessary.
(2) Lateral cable rings installed at both sides of the frames. The
patch rings can be removed very easily by rotation and have
to be located on the front rails of the 19" frames in the
cabinets.
e) The rack shall have a fan tray on the top with at least four AC
powered blowout fans.
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h) Care should be taken to taken to ensure that undue strain is not
applied to the cables to tie wrap tension.
(3) The racks shall be used for all data cabling and equipment.
(4) Each rack shall have two (2) rows of 16-way UK 13A 3-pin
power bar for drawing power from the UPS.
(6) The Top Cover shall be raised to provide an opening for heat
dissipation.
(7) The Top Cover shall be provided with opening for cable
entry.
(8) Adjustable feet shall provide for height adjustment and for
levelling on uneven floors.
(10) The design of the rack shall conform to IEC 297-2, DIN
41494-7 and BS 5954-2.
(12) The racks shall have sturdy brackets for physical cable
management to allow easy access to each modular
connectors and punch-down block connectors.
(14) The racks shall have metallic bar strap for grounding
purpose.
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j) Trunk cross-connect and distribution cross-connect including the
termination to the intelligent hub in the LAN Room shall be
provided.
k) All cross-connect blocks for fibre optic cable termination and all the
necessary fibre optic patch cords shall be provided. All cables shall
be factory terminated and tested with LC connectors.
Labelling shall be done for the rack mounted panels, both fibre and Cat
6A UTP, to the approved convention.
c) All the connections, Cat 6A UTP cables, fibre optic cables shall be
individually tested after installation. Accurate records of all tests
shall be made, test certificates and a schedule of the test results in
an approved form shall be furnished. One copy of such record and
of each test certificate shall be submitted for review.
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c. Channel testing is only permitted if the actual cords
used to create the channel are used and installed in
the as-built configuration.
(A) Wire-map
(B) Continuity
(C) Signal conductors
(D) Short circuits
(E) Open circuits
(F) Length
(G) Internal transmission return loss
(H) Insertion loss
(I) Pair-to-pair NEXT
(J) PSNEXT
(K) Pair-to-pair ACR-N
(L) PSACR-N
(M) Pair-to-pair SCR-F
(N) PSACR-F
(O) Direct current (d.c) loop resistance
(P) Propagation delay
(Q) Delay skew
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6. DOCUMENTATION
The sub contractor shall engage the manufacturer/supplier and submit all the
certificate of the installation on the installed system, testing and commissioning report
on the optic fibre.
7. TRAINING
7.2. The syllabus of each training session shall include, but not limited to the
following topics:
f) Fault management
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SECTION 66 - COMPUTER CABLINGS (CAT 6A / CLASS EA – F/FTP) COPPER
1. GENERAL
1.1. This section sets out the requirements for supply, install, testing and
commissioning and defects liability for CAT 6A / CLASS EA Foil Shielded
Twisted Pair (F/FTP) computer structured cabling system and associated
works.
1.2. The cabling system shall support implementing a single structured wiring
infrastructure and complete integrated multi-media communication networking
system, which includes text, graphics, images, voice and video.
1.4. The cabling system shall be expected to have a life span of at least 25 years
and it shall have provision to support future growth requirements and
increasing needs for higher bandwidth.
1.5. The cables and installation shall meets to the standards and regulations :
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g) EIA/TIA 568C.0: Generic Telecommunications Cabling for
Customer Premises
n) IEEE 802.5: IEEE Standard for Local Area Networks: Token Ring
Access Method and Physical Layer Specifications
1.6. The manufacturer shall be certified to ISO 9001 Quality Management System
in the design, manufacture and assembly of the structured cabling system.
2. SUBMISSIONS
2.1 Sub-Contractor shall submit all the necessary documents and sample for
approval by engineer before carry out the installation
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a) Installation details.
d) Certification file.
2.3 Warranty
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iv) For a duration of 25 years.
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3.2. Copper Sub-system
a) Horizontal Cabling
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f. Independent certification shall be provided by the
manufacturer to show compliance to ISO/IEC
11801:2002/ A1 2008 and A2/2010 or EIA/TIA
568-C2 Channel headroom requirements for both
Alien NEXT (A-NEXT) and Alien FEXT (A-FEXT)
parameters.
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c. Independent certification shall be provided by the
manufacturer to demonstrate full compliance to the
IEC 60603-7-51 standard.
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b. Angled patch panels have been selected to eliminate
the need for additional cable management and support
high density patching.
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h. The patch cords feature a slim over-moulded boot
which is kept inside the RJ45 boundaries to enable
High Density Patching with 48 cords in 1 height unit.
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d. Regarding short links, the standard channel
performance shall be warranted for a 10 meters / 3
connectors link with 5 meters of cable length for both
patch panel to Consolidation Point and Consolidation
Point to Terminal Outlet segments.
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g. Maximum and Minimum values shall be warranted by
the manufacturer.
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4. EXECUTION
4.1. Installation
(1) All cable pairs shall be tested end to end to ensure continuity
and absence of tip/ring reversals, as well as cable pair fault
clearance prior to installation. These test results shall be
provided in traceable format and submitted as certifications
of tests performed on the systems.
(3) All cables shall be installed such that they are not bent
through radii, less than a minimum bending radii specified by
the manufacturer.
e) For the earthing of all the proposed products, the installer has to
closely follow the related recommendations of the supplier, in
accordance with local regulations. The earthing procedure that has
to be followed shall be put at the disposal by the supplier under an
official document.
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b) The front and rear 19” frames shall not be painted as the frames
will be used to earth the network. Both frames can be installed in
three different positions to increase the free space between the
doors and the equipment front plates when necessary.
(2) Lateral cable rings installed at both sides of the frames. The
patch rings can be removed very easily by rotation and have
to be located on the front rails of the 19" frames in the
cabinets.
(3) The racks shall be used for all data cabling and equipment.
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(5) Each rack shall have two (2) rows of 16-way UK 13A 3-pin
power bar for drawing power from the UPS.
(7) The Top Cover shall be raised to provide an opening for heat
dissipation.
(8) The Top Cover shall be provided with opening for cable
entry.
(9) Adjustable feet shall provide for height adjustment and for
levelling on uneven floors.
(11) The design of the rack shall conform to IEC 297-2, DIN
41494-7 and BS 5954-2.
(13) The racks shall have sturdy brackets for physical cable
management to allow easy access to each modular
connectors and punch-down block connectors.
(15) The racks shall have metallic bar strap for grounding
purpose.
k) All cross-connect blocks for fibre optic cable termination and all the
necessary fibre optic patch cords shall be provided. All cables shall
be factory terminated and tested with ST connectors.
Labelling shall be done for the rack mounted panels, both fibre and Cat
6A F/FTP, to the approved convention.
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5. TESTING AND COMMISIONING
c) All the connections, Cat 6A F/FTP cables, fibre optic cables shall
be individually tested after installation. Accurate records of all tests
shall be made, test certificates and a schedule of the test results in
an approved form shall be furnished. One copy of such record and
of each test certificate shall be submitted for review.
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g. The following parameters have to be tested:
A) Wire-map
B) Continuity
C) Signal conductors
D) Screen conductors (if present)
E) Short circuits
F) Open circuits
G) Length
H) Internal transmission return loss
I) Insertion loss
J) Pair-to-pair NEXT
K) PSNEXT
L) Pair-to-pair ACR-N
M) PSACR-N
N) Pair-to-pair SCR-F
O) PSACR-F
P) Direct current (d.c) loop resistance
Q) Propagation delay
R) Delay skew
6. DOCUMENTATION
The sub contractor shall engage the manufacturer/supplier and submit all the
certificate of the installation on the installed system, testing and commissioning report
on the optic fibre.
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7. TRAINING
7.2. The syllabus of each training session shall include, but not limited to the
following topics:
f) Fault management
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SECTION 67 – LIGHTING AND ROOM MANAGEMENT SYSTEM
1. General
1.1 The Sub-contractor shall engage a Specialist for this part of the works i.e.
to design, supply, install, test and commission the complete Lighting
Control System, Power monitoring and status monitoring of switchboards,
distribution board, generator and Handicap call bell as per but not limited to
this Technical Specifications, Design Parameters and Tender Drawings.
1.3 The Sub-contractor shall engage a Specialist for this part of the works and
submit the name of the Specialist in the tender for S.O.’s approval.
1.4 The required and accepted Lighting Control System shall be strictly
configured as per but not limited to this Technical Specifications, Design
Parameters and Tender Drawings. Any alternative proposed and offered is
not acceptable unless otherwise approved by the S.O.
1.5 The Building shall be equipped with a lighting management system and
room management system providing flexible and efficient control and
management of the whole lighting and HVAC installation from a centralized
location.
1.6 The system shall separated into two (2) system, lighting management
system and room management system with different server, monitor,
control, mobile phone application and software.
1.7 All devices connected to the system, such as switches, sensors, actuators,
displays, control units, dimmers etc. can exchange information via this
system. All devices shall be able to select freely and are interactive
between one another. These devices shall be able to be programmed to
perform its present specific tasks as required by the project and with the
flexibilities in changing its desired tasks to meet the End Users’
requirement at any time in the future.
1.8 All devices shall be able to being programmed to any specific tasks or
different loads and also provide flexibility in changing its tasks or loads at
any time.
1.9 The entire system shall be able to control and monitoring through a third
party mobile phone application.
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1.10 It should be a non-proprietary open protocol system with distributed
intelligent or multi processor system with micro-processor on each control
device. If a device should fail, only the functions associated with that device
may be lost while other devices on the system are not affected.
1.11 The system shall allow any brand of Internet of Things and Artificial
Intelligent to be interfaced without the need to expand any of the system or
add -in controller.
1.12 The lighting and power circuits should be wired in a topology that meets the
wiring regulation for a conventional ON/OFF switching control and also to
be automation ready using a non-proprietary protocol system.
1.13 The system shall be expandable and not limited or having constraint to
specific lighting fixtures or type of lamps. Switching actuator shall be
suitable and rated for inductive lamp load switching. Design of by-pass
and/or isolation switching shall be stipulated in the proposal
1.15 The system shall be of IP web base access that can be easily interfaced
with third party and shall have gateway/bridges interfaces (BACNET, OPC)
for connectivity to other control LAN networks such as Integrated Building
Management/Automation System, Facility Booking System, Internet or
Intranet System.
1.16 The system shall not be based on a single centralized room-control unit.
Each device shall be able to perform the required functions directly in order
to prevent the global shutdown of the room in case of damage of single
unit.
1.17 The system shall compiled to SELV (Safety Extra Low Voltage) and should
consist of a dedicated 2-wire twisted pair 24VDC control cable (KNX/EIB
bus line), shielded from interference, with rated insulation voltage required
to meet the wiring regulation. Approved system should be KNX/EIB or
equivalent, which should be an open and non-proprietary system having
structure able to connect and operate compatible bus devices.
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1.19 The system shall be based on flush mounting and modular devices
aesthetically coordinate with wiring devices. These devices shall be
equipped with integrated bus interface for easy and fast installation, free
inputs and relay outputs in order to reduce the need for additional
terminals.
1.20 The backbone protocol of the system should be based on the KNX/EIB
system. The system shall be able to detect and control via wireless mobile
application
1.21 The system shall able improve for measuring, controlling, monitoring and
signaling all building services functions locally and remotely.
1.22 The control network system shall be able to tailor in order to suit the
modern electrical wiring system.
1.23 The system integrators should have support by the supplier and receive
training from certified training centre.
1.24 In the event of network failure, the sensor shall continue to works on the
last setting. The light shall be 100% turned up during any power failure to
controller or sensor
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2. Data Transmission and Communication
2.1 The data transmission rate should be least 9.6 Kbps and testing and
commissioning shall be through USB interface.
2.2 The system data rate shall be maximized up to 10/100 BaseT networks
compliant to IEEE802.3 using line or area couplers.
2.4 The data communication should be based on the OSI (Open System
Interconnection) reference model.
3. Bus Cable
3.1 The insulation voltage of the bus cable with the system shall have
adequate protection to meet overvoltage requirement of the wiring
requirement.
3.2 The size of the bus cable should be 2X2X0.8 mm diameter with screen, J-
Y(st)Y 2x2x0.8. each able to withstand 2.5KV and 4KV insulation
respectively of the type of Bus Cable used.
3.4 The twisted pair bus cable should link all input devices such as switches,
push button, touch panels, motion sensors, light sensor, dimmers, shutter
switches, transponder card readers, brightness and temperature sensors,
movement detectors etc. and be connected to output devices such as
actuators (relays, lighting control devices, shutter motors etc ) switch
actuators, dimmer, brightness controllers, etc.
3.5 The bus cable should be able to handle information, data exchange and
supply 24 VDC power to all devices on the bus.
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3.7 The basic installations shall include the following items:
(d) Switch Actuators and dimmer actuator for all kinds of lighting such
LED lighting, fluorescent lighting, incandescent lighting and halogen
lighting.
(e) Programmable touch screen panel switches with positive on and off
status indicators by LED lights. The configuration of switches varies
from 1-gang, 2-gang, 4-gang and 8-gang. A maximum of 5 switches
can be mounted into a single frame. These switch can be program
for the switching of other equipments such as HVAC, motorised
curtain etc.
(f) Control cable (2x2x0.8 mm, with adequate insulation) for signal
transmission.
4. System Applications
4.1 Parameter lights along the glass façade shall be equipped with
daylight/presence sensor. These sensors should be able to achieve dual
functions of presence sensing and constant light level control. The sensor
can be used to measure the brightness level in rooms to achieve constant
lux level controls. They shall be switched off or dimmed if sufficient natural
light is enough to maintain the lux level or when no presence is detected.
4.2 Every light fixture shall be grouped with the sensor and generate a zoning
and address.
4.3 Microwave Presence sensors & motion sensors for control of Lights at all
Toilets as specified.
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4.5 Office shall be equipped with presence sensors with dimming controls. The
switches in the office shall be able to activate/ deactivate the presence
sensor. The switches shall be able to activate scenes or on/off/dim the
lights.
4.7 For Multi Purpose Rooms, the system shall be able to use the same control
switch to control individual partition of the room or all at once depending on
the partition condition as close or open between rooms. Dimming Controls
shall be provided for the Multi Purpose Room.
4.9 Timer Control and motion microwave control for control of lights at External
Areas (eg. Landscape areas, pole light, bollard light), building common
areas, loading/unloading Bay, meeting rooms, Lecture Theaters, Seminar
rooms, Tutorial Rooms, College Rooms, Landscapes and as specified.
4.10 Room control of lights, switches, fan coil units, thermostat controller,
power, television, water heater presence / motion sensor, scenario, roller
shutter, curtain, and other power saving equipments.
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4.11 There shall be a main centralized control system capable of displaying,
monitoring and control.
4.12 The system should be able to incorporate energy saving features through
the use of timers, motion detectors, light sensors etc so that unnecessary
turning on of loads can be minimized.
4.14 The system should have rated actuators to facilitate the use of energy
saving bulbs or florescent tubes.
4.15 Time Schedules by the Lighting Management Station shall be set for Lights
at Building’s Common Areas, Landscapes and other areas as determined
by S.O. and End Users that requires “Time Control” to be “On” and “Off”
respectively as needed.
4.17 Dimming can be programmed as needed for easier and convenient control
of lights.
4.18 Microwave sensors shall be provided for all Toilets and to be only
effectively sensing for moments after peak hours of the building operation
whereby, the Lighting Management Station shall sends a Time Schedule
Control Command to enable and disable these presence sensors from
functioning.
4.19 During peak hours, Lights in the Toilets shall always be “On” and when the
microwave Sensors start functioning, Lights shall be “On” throughout so
long it continuously sense movements and only switches “Off” upon
continuously sensing no movement for 30min.
4.20 Building’s Common Corridors with ample natural lights and other areas as
determined by the S.O. and End Users shall be provided with Daylight
Sensor control. When the brightness detected by the sensors exceeds the
predetermined Upper Threshold level, “Off” or “Dim Down” Control
Command shall be sent to the Switch Actuators or Switch/-Dim Actuators
respectively to manage the Lights in these areas accordingly. Contrary,
when the brightness detected falls below the Lower Threshold, Lights are
“On” or “Dim Up” accordingly.
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4.21 Smart Plug Load monitoring and control. Base on wireless Mesh network
to enable the communication between a Mobile application or Laptop with
the Plug Load for the control, setting, collect of data with built in calendar,
power meter and with cut out function to the power supply.
4.24 The system shall be capable to integrate with other new application in the
future.
5.1 All bus devices should be made according to DIN EN 50022 and suitable
for mounting on 35-mm DIN-rail mounting rail.
5.2 Each bus device should have a built-in micro-controller with programmable
Physical Address. The Physical Address should have the capability to be
re-programmable.
5.4 The switch actuator for lighting control should have a rating of 16AX and
16A AC3 or AC5a utilization category with individual mechanical bypass
switch built into the actuator for each channel.
5.5 Switch actuator shall at each channel be able to feedback the status of the
contact and load.
5.6 The Switch Actuators shall have up to 400,000 times of switching operation
for each channel/output at rated current and up to 1,000,000 times without
load. Verification Report and Certification from manufacturer shall be
provided upon request by the S.O. prior to approval.
5.7 No special digital addressable electronic ballast is needed for all the light
fittings. The switch actuator should be able to control the conventional
electro magnetic ballast or electronic ballast.
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5.8 Device for switching and dimming of eight independent groups of
luminaries with LED driver, electronic ballasts, dimmers or transformers
with 1 – 10 V control input. The dimming control per outputs carried out
with two control wires. Maximum control load per channel is 100 mA. The
Switch/Dim Actuator needs only EIB / KNX bus voltage for normal function.
With eight potential free relays the supply voltage of the ballasts and
consequently the luminaries can be switched on and off over or manually
without any auxiliary supply. Contact position is displayed.
The following functions can be set separately for each channel:
5.9 When combined with the light sensor, the device shall be able to perform
constant light control for the parameter lighting
5.10 Light sensor shall be able to perform constant light level control with
dimmer (ON/OFF switching of lighting circuit and step function control are
not allow). Sensor shall be able to send brightness value to all dimmer in
the system for share sensor function.
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5.11 The presence sensor shall control lighting as a function of the brightness
and/or movement. It is designed for ceiling installation and can be both
flush mounted and surface mounted. It should have high sensitivity
sensors/ lens system and depending on the application chosen, different
functions which can be varied via the software. There shall be 4 sensors
with lens in each presence sensor.
5.12 The cable used for connecting the actuator to load should be of a single
core PVC insulated cable.
5.13 No additional power supply is needed for individual bus devices; they
should be powered by the power supply transmitting through the bus line.
6.2 The system shall able to incorporate group controls and scenes without
any additional control items and all shall be able to achieve by means of
programming on the actuators and switches.
(a) For dimming lighting shall be very flexible in planning for changing
the dimming actuator to different loads such as : LED lighting,
Fluorescent lighting with 1-10V control signal, LV Halogen
(Electronic / Conventional transformer), 230VAC Halogen and
230VAC Incandescent.
(d) The system shall also able to dim and control numerous/groups of
lighting without much changes to the initial configuration such as
without physical hacking of wall for re-wiring. The changes will be
very minimum only require some software programming.
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(e) The system shall allow dimming control points and switching points
to be combined into scene function, and it can be easily
retrieve/recall and store at any programmable switches, touch panel
and any PC at FCC room or other terminal.
(c) The actuators shall have the slide switches on the device front
panel, the relays can be switched on and off by hand parallel to the
KNX / EIB even without bus voltage or in a non-programmed state.
This shall be able to permit fast checking of connected consumers
for proper functioning.
(d) There shall be incorporated with logic function individual for each
output, disabling function, timing functions (ON-delay, OFF-delay,
staircase lighting timer, also with early-warning function) , timing
functions (ON-delay, OFF-delay, staircase lighting timer, also with
early-warning function) and light-scenes: up to 8 internal scenes
parameterize as per output.
(f) The current measurement for each output can be monitor and
transmission of measured current intensity to the bus via
independent communication objects (transmission in the event of
value changes or additionally in fixed cycles). A load monitoring
function (overload / under load) with predefined load limits (teach-in
or parameter setting) can be optionally activated with separately
parameterize message telegrams. Input monitoring for cyclical
updates with safety circuit.
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(g) The specified Switch/-Dim Actuators for dimming a circuit shall
strictly be de-rated by 40% for each channel/output and then
configures accordingly to suite each respective load and
(h) The Switch circuit and not basing on the full capacity of the dimmer
rating, i.e. at all time each channel/output of a Switch/-Dim Actuator
shall strictly have 40% tolerance.
(i) The Switch Actuators for On/Off Lighting Control shall strictly be AX
rated type as shown in the Tender Drawings that supports full load
without having to de-rate when connected with light fixtures with
high peak in-rush switching current such as Fluorescent and
PLC/Compact Fluorescent lamps and according to EN 60669.
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(k) The specified Universal Dimmer for a dimming circuit shall strictly
be de-rated by 40% for each channel/output and then configures
accordingly to suite each respective load and circuit and not basing
on the full capacity of the dimmer, i.e. at all time each
channel/output of a Universal Dimmer shall strictly have 40%
tolerance.
(d) The DALI Gateway is able to check the devices integrated into the
DALI system for integrity. The replacement of a defect electronic
ballast device by a new one, for example, can be detected if the
“Automatic device replacement” has been activated. The decoding
of the parameterized data into the new electronic ballast device is
carried out fully automatic by the Gateway without any special
commissioning. That makes the corrective maintenance of a DALI
system much easier.
(e) The device shall be able can be integrated into scene functions with
different brightness values and centralized switching of all groups is
also possible.
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(f) The DALI gateway shall be able to permits the error status
feedback of the connected DALI devices. In case of failure, the
DALI components will send “lamp error” or “Error in device (e.g.
electronic ballast error)”status information to the DALI Gateway
where it will be stored. Furthermore, feedback for DALI short-circuit
shall be also possible to be detected by the DALI gateway.
(h) The EIB-DALI Gateway for managing any brand of DALI Ballasts
and Transformers shall have a ready-built Diagnosis Program that
can be installed immediately without any customization into the
Visualization Station for checking various statuses on Lamp/s
Failure, Ballast/s and Transformer/s Failure, 230VAC failure to
Ballast/s and Transformer/s as well as communication failure
between the EIB-DALI Gateway and the DALI Ballast/s and
Transformer/s.
7.1 The IP router shall be able to interconnect KNX / EIB lines via data
networks using the Internet Protocol (IP). The IP router implements the
EIBnet/IP standard so that it cannot only be used for routing KNX / EIB
telegrams between lines via an IP network, it shall also for accessing to the
bus from a PC or from other DP devices (visualization displays and
applications). The IP router can thus also be used as an IP data interface
for the programming software. By using a LAN modem, the installation can
be remotely accessed even if there is no direct local data network.
7.2 The use of the existing data network for communication between bus lines
in the IP router shall be able to provide: fast communication between KNX /
EIB lines, extending a KNX / EIB system by means of LAN and WAN
beyond a building, direct routing of KNX / EIB data to each network user
(not in bus monitor mode) and KNX / EIB remote configuration from each
network access point.
7.3 In the design capacity as an area/line coupler, the IP router shall be able to
interconnect two KNX / EIB lines to form a logical functional area ensuring
at the same time the electrical separation between these lines. Each bus
line of a KNX / EIB installation is thus electrically independent of other bus
lines.
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8. Presence & Motion Sensors
8.1 The Presence Sensors and Motion Sensors proposed shall be KNX/EIB
enabled and integrated type and able to communicate within devices on its
parameter settings that requires no additional cables for power supply and
with the same pair of Bus Cable it shall besides receiving the 24VDC SELV
Bus Voltage also transmit all control functions.
8.2 The Motion Sensors shall be either wall mounted next to the lighting
switches and of the same approved range of switches and sharing the
same frame for the switches and with built-in manual overriding switch or
ceiling mounted with adjustable angle and direction of detections.
8.3 The Wall-Mount Motion Sensors shall have detection of frontier 8m and
side wings (left and right) each 6m and 180 deg. horizontal and downwards
angle of 45 deg. and frontier 16m and side wings (left and right) each 10m
and 220 deg. horizontal and downwards angle of 90 deg. for the long
range, ceiling-mount and weatherproof type.
8.4 The Presence Sensors shall be ceiling-mount type and have possibilities of
controlling lights via sensing of brightness and/or movements. It shall have
high-sensitivity sensors and multi-lens that detect 360 deg. and up to 5m
diameter range at a 2.2m to 3m mounting height.
8.5 The Presence Sensors and Motion Sensors shall besides being able to set
the Lux Intensity and Off Timer via the ETS Program also possible of
setting by the built-in knobs on the devices. It shall also allow for the
adjustment of detection range to the desires of the End Users.
8.6 The Presence Sensors and Motion Sensors shall besides being able to
perform as Lighting Management to achieve energy saving also possible to
act as Security Monitoring to meet the cost saving in materials and
installation as well as maintenance and replacement in the future.
8.7 The Presence Sensors and Motion Sensors shall continues to detect and
send commands to the Visualization Station or BMS/IBMS during its idle
period when lights are not required but security monitoring and protection is
still in need.
8.8 The sensor provided can be used in conjunction with venturi valve /
variable air volume box /Fan Coil unit control via Bus interface to
BMS/IBMS.
8.9 The motion sensor and presence sensor shall be able to be enabled and
disable from the work station.
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9. Daylight Sensor
9.1 The desired Brightness Sensor shall be capable of switching Lights and
Other Loads controlled and monitored by the Lighting Control System
depending on the Daylight light intensity. This device shall have the
flexibilities to be programmed as a Twilight Switch detecting 1 to 10 Lux or
a Light Level Switch detecting 100 to 20,000 Lux.
9.2 Upon detecting the brightness exceeds or falls below a specific Threshold,
the Daylight Sensor shall send Control Commands to the Switch Actuators
respectively to control the Lights and Other Loads that are controlled and
monitored by the Lighting Control System.
9.4 The sensor can be used in conjunction with venturi valve / variable air
volume box /Fan Coil unit control via Bus interface to BMS/IBMS.
9.7 The Daylight sensor level setrpoint shall be able to be adjusted by the user
at the workstation through graphic.
The sensor shall use the Infra red LEL technology with IP65 enclosure, operating
at 12VDC or 24VDC, to detect the Methane Gas level for Kitchen/Laboratory. It
shall sense the level of methane gas from 0% to 100% LEL at operation
temperature between 0oC to +40oC and humidity from 5% to 90% RH non-
condensing. The sensor shall transmit the environment condition to controller and
server The data shall be collected and analyzed for health and safety alert.
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12. Carbon Monoxide Sensor
13.1 The programmable switches shall have its parameters programmed, each
switches transmits telegrams to the KNX / EIB. These can be, for instance,
for switching or momentary-contact control, for dimming or for motorized
blind control. It is also possible to program value transmitter functions such
as dimming value transmitters, light-scene extensions, temperature value
transmitters or brightness value transmitters.
13.2 There shall have some programmable switches can come with a LCD
display to visualize its room temperature value acting with thermo stating
functions.
13.3 The programmable switches shall have long-life LED indicators able to be
programmed to illuminate Red LED indicating lights ‘On’ and Green LED
indicating lights ‘Off’ or vice versa for each switch. The 2 colours LEDs
shall also serve as (Night Light) indicating the Switches locations when
required to facilitate convenient identification in constantly dark
environment.
13.5 The sensor shall at least come with two status LEDs per control surface.
These status LEDs can be program either be permanently on or off, or
otherwise act as an actuation or status indicator for a key or a rocker. As
an alternative, the LED can also be controlled via separate communication
objects. The status LEDS can then also signal the operating states of room
temperature controllers or indicate the results of logic value comparisons.
Another operation LED can also serve as an orientation light (steady or
also flashing) or be controlled via an independent communication object.
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13.6 The programmable switches shall be able inscribed with wordings for easy
identification of its functional purposes.
13.7 The programmable switches shall be of latest state-of-art design and with
Stain-Less coating and tamper and thief proof. The Sub-contractor shall
submit the samples for S.O.’s approval.
14.1 The multi function sensor shall be of smart integrated type comprises of
occupancy sensor, photo sensor and thermal sensor. Sensor is to be of
compact size, all in one.
14.2 The applications of the sensors shall include but not limited to lighting
control, HVAC control, Space Analysis, location-based and Security
services.
14.4 Multi function sensor shall be of input voltage of 230VAC and low power
consumption, operation temperature between -35oC to +70oC and humidity
from 20% to 95% RH non-condensing.
14.5 The multi function Sensors shall be ceiling mounted next to the light fixture
with adjustable angle and direction of detections and with manual
overriding switch.
14.6 The multi function sensor height of installation shall able to cater to height
range of 2.5m to 12.5m and the sensor sensing distance shall cover at
least 1m to 8m range.
14.7 The deployment of multi function sensor to the light fixture shall be flexible
in its configuration such that a single sensor can either connect to a group
or a single fixture. The coverage range of sensors shall be arranged in
overlapping manner to avoid functional lapse.
14.8 The multi function sensors shall be able to trigger the artificial light dimming
and mixing of daylight automatically to meet the pre-set lux level in the
space
14.9 The light fixture shall be addressable to the Data Server via the connection
of device controller to each light fixture.
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14.10 The multi function sensors shall be able to be paired into different fixture
zones, thereby allowing for zonal control and for multiple fixtures to share
occupancy sensing data and respond simultaneously to occupant motion
patterns in the zones.
14.11 The multi function sensor can be used in conjunction with venturi valve /
variable air volume box /Fan Coil unit control via Bus interface to
BMS/IBMS.
All device shall have an integrated KNX interface composed by a removable bus
connection terminal for an easy, fast and secure installation.
15.1 The system shall interface with the card access control system based on
single KNX devices.
(a) The system shall allow to access the room and display the
status of the room via the indication of LEDs;
15.2 Access control system shall allow the functions of card recognition and
thereby using the interfacing for electro-mechanical lock opening, service
activation and scenario control. Card readers shall have freely
programmable inputs and outputs in order to make the system really
flexible: these inputs/outputs can be used to control sockets (courtesy
lights, etc.), room service calls, alarms, etc. and energy savings such as
turning off the air-conditioning, television after detecting an open window,
after the leaving of the room, etc.
15.3 Access control devices shall be modular and flush mounting; the devices
shall be aesthetically coordinated with wiring devices: same colours,
shapes, finishings, materials and decorating plates
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15.4 Card access reader/ Face recognition reader
The card holder shall enable checking for the presence in the room of the
visitor or the staff by unambiguously identifying the transponder card
inserted. The pocket reader shall be equipped with two or more relays that
can be configured for managing door locking, controlling a courtesy light,
optimizing energy consumption or for even more uses; the device shall be
equipped with two inputs for connecting electrical equipment of the ON/OFF
type (for instance to control the door open or closed switch, a magnetic
contact for signalling an open or closed window, bathroom emergency pull-
cord alarm, Television and other equipment that have potential of energy
saving without affecting operation etc.).
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15.6 Mobile Phone Global Positioning System (GPS) Tracker
The GPS tracker upon sensing the visitor mobile phone location and unique
number using the wireless shall enable checking for the presence in the
room of the visitor or the staff by unambiguously identifying the unique
number that being transmitted. The device controller shall be equipped with
two or more relays that can be configured for managing door locking,
controlling a courtesy light, optimizing energy consumption or for even more
uses; the device shall be equipped with two inputs for connecting electrical
equipment of the ON/OFF type (for instance to control the door open or
closed switch, a magnetic contact for signalling an open or closed window,
bathroom emergency pull-cord alarm, Television and other equipment that
have potential of energy saving without affecting operation etc.).
(c) The device shall be equipped with a cable for connecting the
USB port of the PC and a backlit pocket for signalling card
reading/writing. It shall be installable in table mounting box and it
shall not need any driver.
The ON, OFF or Dimming of lights shall be activated and controlled by:
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16.2 Electronic Switches
(c) The switches shall be completed with button caps that enable
identifying the function of single programmed push button. The
button caps shall be customizable with silk-screened or
engraved text descriptors or custom silk-screened icons that
visually describe the function assigned to the single button.
Each single switch shall work as 2, 4 or 6 independents buttons
by simply replacing related single/double caps and
programming via Engineering Tool Software functions. The
switches shall have 2, 4 or 6 independent LEDs in order to
have better visibility in the darkness
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The panel shall be flush mounted, it shall be modular with same
matching finishes plate and touch-screen technology. It shall be
integrated with wiring devices for a perfect aesthetical coordination. The
display shall not exceed 2.5” of diagonal.
A supervisor panel shall be installed inside the room and it shall have
the following functions:
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(b) This device shall be suitable to control and monitor room
temperature, the thermostat shall be equipped with an ON/OFF
input that can be used for applications such as detecting an
open window or for other general uses. In addition, it shall have
a relay output that can be used to control 2-way modulating
solenoid valve and speed control for a fan-coil. The device shall
be equipped with a display and buttons to control the
temperature set-point and the speed of the fan-coil.
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(iii) Scenarios (manually activated with pushbutton or
automatically activated by card insertion into the card-
holder)
The lighting sensor shall be ceiling mounted and able to detect the
brightness in the room and keep the level of brightness in the rooms
constant, combining the natural light and the artificial light, thus
obtaining the greatest savings and optimizing energy consumptions.
It shall be able to detect the degree of brightness and switch lights on
and off in a differentiated manner according to the set threshold
value.
The system shall be able to monitor and send contact to lift call button and
lift floor button. The system shall be able to accept third party interfacing
such as BMS, mobile application and database. System shall call the lift
and by using the mobile application or other third party software.
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17. Interface with BMS/IBMS
The Interface gateway with BMS/IBMS shall be located at FCC room’s control
panel. Each gateway can serve up to 15 lines per 1 Area. The transfer of the data
points is in 2-way communications via data exchange of EIS data RS232 format or
BACNET, the group addresses at each point are swiftly appeared at BMS system
panels and it allowed BMS/IBMS to control and monitoring freely at the Lighting
Control system data points.
18.1 The central control station at FCC room shall have a Lighting Management
software in which embedded used for controlling and monitoring all lighting.
18.4 The software shall be easily configurable and installable, it shall use the
database created with latest Engineering Tool Software by importing the
project directly. It shall be equipped with an intuitive user interface,
graphically appealing and fully customizable.
18.5 The Lighting Management System software shall provide the main
functions :
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(c) Remote Access and Remote Web Access – Allows up to 20 users
with different user ID and password to access the graphical
software concurrently via the LAN or Campus intranet Infrastructure
with specific settings created by the Network Administrator. The
Remote Computer will connect and interact with the System by
Microsoft Windows Internet Explorer environment without the needs
to download any program or database; Remote desktop type of
access will not be accepted;
(e) Time Schedules – The graphical software shall be able to set time
schedules for all zones of lights with daily and yearly time
schedules as well as holidays and special events;
(j) Graphics showing the line status of EIB and Power meter loops
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(k) Monitoring of all power meter functions and history- The energy
savings, usage pattern, artificial information of the entire Smart
system down to each individual fixture/sensor level shall be made
available to the user. The savings in KWh, and cost shall be
available in terms of daily, weekly, monthly and yearly savings, and
all data shall be exportable in portable document format (PDF) and
CSV format for excel spreadsheet.
(q) Car Park Management – Basement / indoor car park lighting energy
saving and monitoring system base on microwave sensor with
integrated Smart driver for control and data collection.
18.6 The software shall able to provide with interfacing to mobile phone
application control and monitoring to the following additional function:
(c) Display length of stay, day of departure and other information about
Visitors
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(e) Display the room status (reserved, booked, occupied with
identification of guest presence)
18.8 The data storage within the Centralized Data Platform must be scalable,
down time resilience with redundancy and secured to cater to the growth of
storing of overall data for up to 10 years.
18.9 The Centralized Data Platform shall have the capabilities of performing
data analytics aims to immediately extract knowledgeable information using
data mining techniques that help in making predictions, identifying recent
trends, finding hidden information, and making decisions.
18.10 The Centralized Data Platform shall have data integration capabilities that
can help address issues on storage, processing, data analytics, and
visualization tools. It can also assist in improving collaboration and
communication among various objects in a smart building environment.
18.11 The Centralized System shall enable information sharing across platforms
in a convenient manner. It must provide data redundancy by having at least
3 time replications for its raw data storage and able to scale for further
storage space without powering down the system.
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19. Testing & Commissioning
19.1 The complete Lighting Control System shall be fully tested and
commissioned by a Specialist to ensure that the desired performance is
met and that the configuration is as per this Technical Specifications,
Design Parameters and Tender.
19.2 The Sub-contractor shall be further required to liaise with the End Users
on the Lighting Control System controls and to assist and advise them on
the programming on the various required settings as well as train them to
use The System. This cost shall deem to be allowed for in the contract.
20.1 Sub-contractor shall submit the as built drawing include the following for
system.
(a) All the devices, controller, gateway, lighting fixture physical address
(MAC), IP address and device address for the entire system in
relationship.
(b) Floor plan showing the devices, controller, gateway, location with all
the necessary address indicated.
(c) Floor plan showing all the lighting fixture with sensor installed with
their physical address
20.2 Sub-Contractor shall compile all the in excel spreadsheet on all the
devices, controller, gateway, lighting fixture physical address (MAC), IP
address and device address that being installed.
20.3 Sub-Contractor shall submit all the system programming, and other
necessary software document for the installed system
20.4 Sub-Contractor shall submit all the final as-built program (3 set) after all the
adjustment during Defect Liability Period.
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SECTION 73 - PAINTING
1. General
1.1 The work to be painted shall include all equipment, duct work, piping,
fittings, valves, hangers, conduits, frameworks, switchboard, electrical
trunking, machinery, water tank, etc. and all work exposed to view. All
paints, enamel, etc. shall be approved brand of best quality and shall be
delivered to the site in the maker's containers with seal, etc., unbroken
and are clearly marked with the maker's name or trademark and a
description of the contents and colour.
1.2 The paints used in the works must be suitable for use in tropical climates,
with an addition of anti-fungus nature.
1.3 All materials for multiple coat work e.g. primers, undercoatings and
finishing coats, shall be obtained from the same manufacturer and shall
be those recommended by the manufacturer as suitable for application
together and for the type and duty of surfaces concerned.
1.6 The paint shall be kept stirred during use and when more than one coat is
specified, subsequent coats shall not be applied until preceding coats
have thoroughly hardened.
1.7 All painting shall be carried out within seven (7) days of delivery and
erection on site. This requirement shall be strictly complied with.
2. Metal Surface
Primer for metal surfaces shall be red lead or chromate metal primer or other
approved equivalent. If the primer has thoroughly dried, apply one undercoat of
appropriate shade, allow at least 24 hours drying time under normal weather
conditions before application of each subsequent finishing coat. All galvanised
steel surfaces shall be primed with zinc chromate before application of the
finishing coats (minimum two coats).
3. Protection of Finishes
All polished or chromium plated iron or steel work shall have at least one coat of
protective finish at the manufacturers works and the Sub-Contractor shall
maintain this preservation until the work is finally painted or put into use.
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4. Painting and Protection
4.1 The following items shall be painted to colours approved by the S.O.:
f) Suppliers items
g) Galvanised steel
4.2 Before any painting is carried out the Sub-Contractor shall ensure that the
surface to be painted is clean, free of grease and rust as recommended
by the paint manufacturer. If necessary, degreasing and de-rusting shall
be employed.
4.3 Each coat of paint shall be applied by brush and when thoroughly dry,
smoothed with suitable abrasive paper or cloth before the next coat is
applied.
4.4 No painting or drying should be carried out in direct sunlight and due care
shall be taken during dusty or wet conditions.
4.5 All items subjected to corrosive air or other hazardous conditions shall be
specially treated and painted with suitable anti-corrosive paint as
recommended by the manufacturers.
4.7 All floors, ceilings, walls, fittings etc shall be protected by proper painters'
sheet and all paint spots and splashes be removed.
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4.8 The painting shall be carried out as follows:
The finishing coats for all metal surfaces exposed to weather shall
be epoxy paints.
c) All screw heads, wing nuts and other means of fixing shall be
painted at the time of installation and re-finished after the final
testing and commissioning is completed.
e) All cut ends of galvanised steel and sheet metal work shall be
prepared as mentioned above and painted two coats of zinc
chromate paint.
f) All items that are considered liable to oil or grease splashes shall
be finished painted using two coats of the appropriate oil proof
paint.
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5. Identification of Pipelines
PIPE
Pipe A B C
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6. Colour Scheme
6.1 All pipe work and equipment installed under this Sub-Contract shall be
painted in accordance with the following colour scheme:
Pipeline/Equipment Colour
Hot water service pipe Insulation with Red and blue band
6.2 On completion, the Sub-Contractor shall make good all painting works
which have been damaged during the progress of works for the handing
over.
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7. Directional Flow
When it is necessary to know the direction of flow of the fluid, this should be
indicated by an arrow as illustrated hereunder :
300mm 150mm
50mm
8. Galvanising
8.2 All galvanising shall be done by the hot dip process with spelter not less
than 98 per cent of which shall be pure zinc. No alternative process may
be used without the approval of the S.O.. No components shall be
galvanised which are likely to come into subsequent contact with oil.
8.3 The galvanising shall be uniform, clean, smooth and as free from spangle
as possible. In the case of component parts the galvanizing shall not be
less than 85 microns in thickness.
8.4 All galvanised parts shall be protected from injury due to electrolytic
action, white rust and abrasion during the periods of transit, storage and
erection. Damaged area of the coating shall be touched up with an
approved zinc rich paint or other approved metallic compound.
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SECTION 74- DOCUMENTS
1. General
The Sub-Contractor shall supply all the draft copies of design note, circuit
diagrams, application software source code listings and documentation during the
various stages of design and development work. The final documentation shall be
compiled and cared from all the previously submitted drafted copies.
Three sets of such final documentation shall be submitted within one month from
the date of satisfactory field of the related equipment. One set shall be kept at the
Master Station and updated by the Sub-Contractor as and when there are any
changes during the maintenance period.
The Sub-Contractor shall supply all the operational manuals, system Programmer's
manuals and technical manuals for all the hardware, software and equipment.
Such manuals documentation supplied by the Sub-Contractor shall contain
sufficient information for any system programmer to carry out the design of this
system, and for the maintenance engineer to carry out future system maintenance
and modification work. Such manuals shall be supplied at the first stage of the
system design work.
Any part of a proprietary software which is modified to suit this system shall be
treated as application software. The Employer shall have all the rights to all the
application software in this system.
The Sub-Contractor shall guarantee the support for any proprietary software for
unlimited period of time. The complete program source code in both hard copy and
magnetic tape of all the proprietary software shall be lodged with an appointed
party approved by the S.O.. Should the Sub-Contractor go into liquidation, or is
unable to provide further support to the system software, this copy of source code
shall become the property of the Employer.
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b) A complete source listing of all the application software programs.
Comments in the listing shall describe the operational work the
instruction is performing. The Sub-Contractor shall also provide the
source programme in transportable format (e.g. CD/Harddisk,
Magnetic Tape).
Memory maps for the CPU's internal storage, and for the disks. The
maps shall show the numbered locations of core memory.
- Introduction
- Specification
- Detailed description of module operation and circuit
- Detailed description of all the circuit options by jumpers
- Module functional block diagram
- Module circuit diagram
- Detailed component part list
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SECTION 75 - MAINTENANCE DURING DEFECTS LIABILITY PERIOD (DLP)
1. General
1.1 This section of the Technical Specifications sets out the Sub-Contractor Works
on maintenance and responsibility of the Sub-Contractor during the Defects
Liability Period (DLP).
1.2 This section covers the work involved in the regular servicing and
maintenance schedule and/or breakdown service of the systems and
equipment, etc., installed under other sections of the Specifications.
1.3 The Sub-Contractor shall provide free Comprehensive Maintenance for the
entire Sub-Contract Works during the Defects Liability Period (DLP).
1.4 The Sub-Contractor shall be responsible for all damages caused to the
installation or the Employer property through the act of negligence of their
workmen except where it can be proven that it is no fault of theirs.
1.5 The Tenderer shall submit letters of commitment by each of the equipment /
system specialists / suppliers who will undertake the post Defects Liability
Period servicing and maintenance. The letters of commitment shall commit
these specialists / suppliers to maintain the prices stated herein in accordance
with the terms and Conditions of the Sub-Contract and the Specifications of
the Sub-Contract.
1.6 At the completion of the Maintenance period the Sub-Contractor shall hand
over the entire Sub-Contract Works to the Employer or its appointed agent in
first class order.
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2 Requirements
General
2.2 The Maintenance period shall cover all parts and labour etc. The cost of any
repairs or replacement of parts shall be borne by the Sub-Contractor with the
exception of repair or replacement of parts made necessary as a result of an
act of vandalism or an act of God. The onus of proving the cause of any
repairs or replacement of parts lies with the Sub-Contractor. In the event of
dispute, the decision of the S.O. shall be final and binding.
2.4 The schedule on the maintenance and other requirements of the following
systems shall also refer to the Maintenance Standard and Schedule in the
Appendix.
2.5 The Sub-Contractor shall carry out regular maintenance to the systems and
equipment including cleaning, etc. at monthly intervals in accordance with the
maintenance responsibilities outlined hereinafter or as indicated within other
sections of the Specifications. Allowance shall be made in the Tender price for
any cost incurred by complying with this requirement.
2.6 The Sub-Contractor shall replace all faulty or damaged parts with new ones
during the warranty period at no expense to the Employer or its appointed
agent. This clause shall override any standard warranty conditions of the Sub-
Contractor or his supplier of equipment. Allowance shall be made here for any
cost incurred by complying with this requirement.
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2.7 The Sub-Contractor shall submit to the Employer or its appointed agent a
monthly report in such form as may be approved by the Employer or its
appointed agent containing details of the periodic inspection and servicing
including all rectification work executed by him. The monthly report shall
include a log showing the time when a report of a fault is received and the
time when rectification work commences. The nature of a fault and the actual
time taken for the necessary adjustments or repairs shall be signed by the
User/Department and submitted to the Employer or its appointed agent within
the first week of the following month.
2.8 The Sub-Contractor shall also inform the Employer or its appointed agent
within the last week of every month, the date and time scheduled for the
servicing and maintenance of the system in the next month.
2.9 Routine servicing and maintenance to the system is to be carried out during
normal working hours unless it is otherwise specified elsewhere in the
Specifications.
2.10 During the Maintenance Period, the Sub-Contractor shall attend to any
complaint promptly at no expense to the Employer or its agent.
2.11 Where it is required for any system operating on 24 hour basis, the Sub-
Contractor shall ensure that his workshop can provide 24 hour service.
2.12 After the attendance of complaint and completion of the repair work, a copy of
the report or service chit duly signed by the Employer or its appointed agent
shall be forwarded to the S.O. for information and record.
2.13 The Sub-Contractor shall be responsible for the conduct and behaviour of his
workmen. Upon arrival at the premises for servicing or repair works, the
workmen are required to inform the officer-in-charge in the premises the
purpose of their visit. The Sub-Contractor shall ensure that minimal
inconvenience is caused to the Employer or its appointed agent.
2.15 All tests, observations, readings and rectification works shall be fully recorded
in a log book provided in the Maintenance Office and signed and
acknowledged by the Employer or its appointed agent.
2.16 Any replacement of any item or any repair work to breakdown in the Systems
shall only be carried out by the Sub-Contractor with the consent of the
Employer or its appointed agent.
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2.17 The Sub-Contractor shall be deemed to have included in the Sub-Contract the
rates or charges or prices for all the necessary costs incurred in providing
temporary and similar systems to the Employer or its appointed agent’s use
during the period of repair or replacement, so as to enable the Employer or its
appointed agent to continue working/operations without any disruption or
stoppage.
2.18 The Sub-Contractor shall keep adequate spare parts for the systems under
his maintenance to ensure that the machine down-time in the event of
breakdowns will be minimised.
2.19 The Sub-Contractor shall warrant that any repair or replacement works shall
be free from any defect in workmanship and/or materials. The Sub-Contractor
shall further warrant that he has exercised all care and skill in carrying out the
repair and replacement works.
3.1 All work described herein shall be perform by workmen skilled in the service,
maintenance and repair of and the installation and shall be executed in
accordance with the best commercial practice.
3.2 All materials to be supplied in connection with works shall be new and unused
and shall generally be of the best quality as regards manufacture and
performance. Replacement of parts and accessories shall be of the original
manufacture, make and model. Any deviation shall be approved by the S.O.
4. Liquidated Damages
a) Response Time
The response time is the time period allowed within which the Sub-
Contractor's suitably qualified maintenance personnel are required to
arrive at the site and start maintenance work from the time the fault
condition has been reported to the Sub-Contractor by any means such
as pager, telephone, telex facsimile, mail, agent or other means of
communication.
b) Maintenance
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Should the Sub-Contractor fail to attend within the response time, the
Employer or its appointed agent reserves the right to appoint other
party or parties to execute such works and all costs incurred plus
charges shall be recovered by the Employer or its appointed agent
from the Sub-Contractor by deduction(s) from any money due or that
shall become due to the Sub-Contractor, or payable direct from the
Sub-Contractor to the Employer or its appointed agent PROVIDED that
and without prejudice to any other remedies for breach contained in
the Maintenance during the Defects Liability Period the Employer or its
appointed agent shall in addition to recover under this paragraph
whatsoever that may result as a consequence of the Employer or its
appointed agent having to resort to the provisions of this paragraph.
In the event this clause becomes inoperable for any reason, then the
Employer or its appointed agent shall be at liberty to recover such
damages for breach of contract as the Employer or its appointed agent
can prove arising from the Sub-Contractor's failure to carry out the
maintenance.
For any occasion where the response time is exceeded, the Sub-
Contractor shall be given an opportunity to explain. The Employer or
its appointed agent may waive the Liquidated Damages if the
explanation is acceptable.
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5. Statutory Tests
The Sub-Contractor shall be responsible for ensuring that all the statutory tests
required, such as no-load tests, full-load tests, thermal scanning to comply with the
Authorities. The Sub-Contractor is deemed to have included the costs for all such
tests in his Tender Offer for the Maintenance during the Defects Liability Period.
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