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BOOKLET
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KENAF BOOKLET
BIOKENAF CONSORTIUM
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KENAF BOOKLET
PREFACE
BIOKENAF project had as overall objective to introduce and evaluate kenaf
as a non-food crop through an integrated approach for alternative land use
in South EU that will provide diversified opportunities for farmers and
biological materials for the “bio-based industries” of the future.
The main research topics were the followings:
To determine the sustainable yielding potential of kenaf, as a non-
food crop at different locations in Southern Europe, namely Greece,
Italy, France, Spain and Portugal and to assess the limitations that
cultivating techniques, such are: irrigation, nitrogen, sowing date and
plant density place on crop growth and productivity.
To develop a dynamic crop growth simulation model for kenaf that
will be a very useful tool for yield predictions.
To evaluate the effect of harvesting time and storage methods to the
quantity and quality of the harvested material for industrial and energy
applications.
To evaluate the suitability of kenaf for both selected industrial
(high added value) and thermochemical energy applications
(combustion, gasification and pyrolysis).
To carry out environmental assessment and LCA that will contribute
to make scenarios for alternative land use in the agricultural regions
of south EU.
To conduct an economic evaluation of the crop for alternative land
use in selected agricultural systems of southern EU regions.
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CONTENTS
1. Short description of Kenaf 1
1.1 Taxonomy and origin 1
1.2 Botanical description of the crop 1
1.2.1 Stems 1
1.2.2 Leaves 2
1.2.3 Flowers and capsules 2
1.2.4 Root 4
1.3 Importance of the crop and state of the art on kenaf 5
research in Europe and worldwide
1.4 Area of cultivation and world production 6
2. Eco physiological requirements 8
3. Management of the crop 10
3.1 Sowing dates and plant densities 10
3.2 Nitrogen requirements 12
3.3 Irrigation requirements 13
3.4 Weed management 14
4. Biomass yields and varieties 16
4.1 Early maturity varieties 16
4.2 Late maturity varieties 18
4.3 New released varieties 19
5. Uses of the crop 20
6. Main results on the research topics that dealt in the 24
BIOKENAF project
6.1 Yields of kenaf in South Europe 24
6.1.1 Effect of sowing date 24
6.1.2 Effect of plant density 25
6.1.3 Effect of irrigation rate 26
6.1.4 Effect of nitrogen rate 27
6.1.5 Effect of variety 28
6.2 Development of a growth simulation model 29
6.3 Harvest and storage trials 31
6.4 Suitability of kenaf for selected industrial applications 33
6.5 Thermochemical kenaf applications 35
6.6 Environmental analysis and LCA 35
6.7 Economics analysis of the crop 36
References 37
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Bark
Core
Figure 1. Kenaf stem fractions (bark and core) for the variety Everglades 41.
The separation was done by hand before the starting of the flowering phase
(Source: CRES)
1.2.2 Leaves
Leaf shape varies and strongly depends on the variety. Further to that,
kenaf varieties are divided into two categories; the varieties (Everglades 71)
with deeply lobed leaves (usually called split or divided) and varieties
(Everglades 41) with shallowly lobed leaves (usually called entire) (Figure
2). The divided leaf shape can create a problem because it resembles
marijuana. The entire leaf type has leaves that resemble those of its
relatives like okra and cotton (Baldwin, 1994b). It should be pointed out
that the first few juvenile leaves of all kenaf seedlings have more or less an
entire shape.
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Figure 2. View of kenaf variety with deeply lobed leaves and with shallowly
lobed leaves (Source: CRES)
Figure 3. Kenaf flowers on the upper part of the plant stem (Source: CRES)
The seed develops in five-lobular capsule. The capsules of cultivated
varieties are generally indehiscent and remain intact for several weeks after
reaching maturity. According to Baldwin (1994a) kenaf seeds take roughly
45 days to ripen. The seed is small (1.5-3.3 gr/100 seeds), black in color and
subreniform in shape (Figure 4). The seed retains viability for about 8
months under ordinary storage conditions.
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Figure 4. Kenaf capsules and seeds for the variety G4 (Source: CRES)
1.2.4 Root
The plant has a long effective tap root system and relatively deep, wide-
ranging lateral root system making the plant drought tolerant. Further to
that, kenaf with its tap root system is considered to be an excellent user of
residual nutrients from previous crops.
It is reported that kenaf root is very susceptible to root knot nematodes
(Wilson and Summers 1966; Adenyi 1970; Adamson et al. 1974; Pate et al.
1958, Ibrahim et al 1982) caused by Meloidogyne incognita, Meloidogyne
javanica and Meloidogyne arenaria. Nematodes are multicellular,
microscopic, worm-like animals that feed mainly on plant root systems
(Lawrence 1994). Leaves on plants infested with nematodes are yellow and
fall. The infested plants are stunted and in case of a heavy infestation the
plant may eventually die (Figure 5).
The problem is particularly severe in light, sandy soils (Vawdrey and Stirling
1992). Disease epidemics probably develop relatively slowly in compacted
clay soils because their texture appears to limit the capacity of nematodes
to move from plant to plant (Wood and Angus 1974).
Infested roots
Healthy root
Figure 5. View of roots that have been infested by nematodes (Source: CRES).
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1.3 Importance of the crop and state of the art of kenaf research in
Europe and worldwide.
Kenaf like all the other important fibre crops (jute, roselle, hemp, flax,
ramie, etc.) can be pulped to make a range of paper and pulps comparable
in quality to those produced from wood. With forests dwindling and the
virgin wood become more expensive and the increasing demand for paper
products it is understood why the non-wood fibre crops such as kenaf could
are so important (Wood and de Jong, 1997, Fried 1999). Kenaf in a period of
six months reach a plant height of 3 to 4 m and its production is two to
three times higher (per ha and per year) than the southern pine forests
(Fried, 1999).
Although the importance of the crop is mainly referring to paper pulp
production, kenaf is being characterized as a multi-purpose crop because it
has a number of additional industrial applications. Thus kenaf fibers (either
derived from the bark or the core of the plant stem) can be an excellent
source for several other uses such as for fabrics, building materials
(particleboards, low-density panels, wall paper backing, furntiture
underlays etc.), bedding material, poultry and/or cat litter, oil absorbent,
etc. (Kugler, 1988; USDA, 1988; Perry et al., 1993; Kulger, 1996; Borazjani
and Diehl, 1994; Ramaswamy and Easter, 1997; Kaldor et al. 1990).
Additionally, the whole plant has high protein and good digestibility and
may be pelletized (Webber and Bledsoe, 1991).
Research work on kenaf is being carried out worldwide (USA, Australia,
South America, Thailand, India and Japan). Early research started in the
United States of America in the 1940s in order to use kenaf as a substitute
to jute due to the supply distribution from the Far East during the World
War II (Roseburg, 1996). In 1960 kenaf was selected by the United States
Department of Agriculture from among 500 crop species (which included
hemp) as the most promising non-wood fibre alternative for pulp and paper
production. Since then, in the framework of national programmes, a large
amount of research work has been carried out resulted in a complementary
mechanized approach, which has reduced labor requirements and
environmental impact. Nowadays, in USA more resources are asked for
putting into work focusing on market development instead of the standard
production research.
In Australia the research on kenaf was initiated in 1972. The research was
specifically directed towards growing the crop for the production of paper
and the field program was supported by studies on the paper making
properties of the stem material. The undertaken research has clearly
confirmed the potential of kenaf as a feedstock for paper production and
established the cultural practices necessary to cultivate the crop. The crop
has not yet commercialized in Australia due to the fact that the Australian
pulp mills are mainly based on wood (Wood, 1998).
Kenaf has been accepted by the European Community as a “non-food” crop
with high production of biomass, which is composed primarily of cellulose-
rich stalk (Venturi, 1990; Webber, 1993). It has designated for utilization in
the production of industrial fiber (EC Reg. 1765/92 of the Committee of 30th
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Table 1. Total production of jute, kenaf and allied fibres (JAF) (FAO, 2003).
ACTUAL PROJECTED GROWTH RATES
Nowadays, it is not easy to find any huge kenaf cultivation area of kenaf
producing countries like China and Thailand. It has been noticed that now
kenaf is only planted on marginal lands with poor or no management
(http://www.chinaconsultinginc.com).
Japan consumes nearly all of the Asian kenaf production. The Japanese
industry has set a short-term goal of 1%, which would require about 300,000
tones of raw kenaf. In the longer term, the Japanese industry has set a goal
of 10% (Wood, 1998).
It is reported an area of cultivation of 1,000 ha in USA (Kugler, 1996). In
1999, an area of 2500 ha was planted in Texas, Mississippi and Missouri for a
number of fiber applications. In 2000, almost 10,000 ha of kenaf are being
cultivated in various parts of the United States. The four main areas of
commercial kenaf activity in the U.S.A. are Georgia, Texas, Mississippi and
New Mexico.
In Australia there is no commercial production of kenaf and all the present
fiber production is for experimental purposes.
In Europe a cultivation area of 700 ha is being reported in Bologna (Italy).
The harvested material is being used from the company KEFI ITALIA that is
located close to Bologna to produce insulation mats from the bark material
(http://www.kenaf-fiber.com). In Italy there is another company working
on kenaf namely “Agrikenaf Volturno” (http://www.agrikenaf.it) located
close to Napoli.
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Although kenaf has been cultivated in many areas, the highest yields have
been generally observed under the following conditions: Warm soil and air
(mean daily air temperatures between 220 to 200C), sufficient moisture
(monthly precipitation of 90-275mm), fairly high relative humidity 65-85%, a
long frost free season, and fairly well drained soil which may otherwise vary
greatly in texture and chemistry (Dempsey, 1975).
The flowering of kenaf is indeterminate. Flowering of most kenaf varieties is
under photoperiodic control. The plant remains vegetative until the daylight
falls below 12h and 45min. Kenaf cultivars can be classified into early-
maturity types (flowering in July) and late-maturity ones (flowering in
September/October). To avoid reduced growth due to flowering and fruit
formation, it is recommended that the day-length be greater than 12.5
hours during the growing season (Rehn and Espig, 1991). According to
Whitely (1981) two weeks of very cloudy days will initiate flowering as day-
length approaches 12.5 hours. On the contrary, photoperiodic does not
influence the flowering of the early-maturity kenaf varieties. While
photoperiod is the major factor determinant of the time to flowering,
temperature has a modifying effect (Angelini et al., 1998).
Kenaf yields vary widely worldwide. The interactions between local climate,
crop management, cultivar, stand density, and plant mortality make it
difficult to predict stem and fiber yield without field tests (Clark and Wolff,
1969; Higgins and White 1970; White at al. 1970; Dempsey 1975; Campbell
and White 1982; Bhangoo et al., 1986, Scott et al., 1989).
Commercial yields in the range of 9 to 22 t/ha biomass dry weights have
often been reported. The higher yields were generally recorded when
growing conditions were improved, typically as one moves from dry, high
latitude locations to humid, lower latitude sites. In well-adapted areas, such
as the southeastern U.S., kenaf has typically yielded three to five times
more fiber per year than southern pine, the typically pulping raw material
source in that area (Wolff, 1964; USDA 1993). Testing at several higher
latitude temperate sites it is suggested that the adaptation of kenaf could
change quite rapidly with a fairly small climatic change (White et al., 1970;
Lauer 1990; Evans and Hang, 1993).
In southern Europe it has been reported production of 20 t/ha dry stem
(Mambelli and Grandi, 1995; Manzanares et al., 1993). In other research
works it has been reported up to 26 t/ha dry matter yields (Alexopoulou et
al. 1999; Alexopoulou et al. 2000a, 2000b, Petrini et al. 1994 and Quaranta
et al. 1998).
In the framework of the BIOKENAF project a large number of field trials
were conduced in Greece, Italy, Spain, Portugal and France and it was found
that the recorded yields showed very large variations (from 6-25 t/ha dry
stem yields) depending on the specific soil climatic conditions of each site.
It should be also recorded that the highest yields were recorded in all sites
when the sowing took place from the end of April until the end of May and
any further delay in the sowing time after the middle of June resulted in
great yields reduction (http://www.cres.gr/biokenaf ).
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Kenaf plots
that were
sown at the
end of April
2004
Kenaf plots
that were
sown at the
end of May
2004
Figure 8. View of kenaf plots (Greece) that were sown at the end of April 2004
and at the end of May 2004 (Source: CRES)
The sowing date is strongly depends on the specific pedoclimatic conditions
of the area of cultivation. Early planting dates often result in poor
emergence and slow, non-competitive growth. On the other hand, the late
planting dates will often results in reduced yield potential due to the
reduced solar radiation availability. Due to the fact that the vegetative
growth for the late-maturity kenaf varieties continues until the appearance
of the first flowers (middle of September for the Mediterranean region), the
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sowing should take place as soon as the soil temperature is higher than 15 0C
in order the vegetative stage of the crop is as long as possible.
According to the pedoclimatic conditions of southern EU, kenaf should be
sown from late April to late May, depending on the field specific
pedoclimatic conditions of the cultivation site (Figure 8).
A large number of research works have been carried out worldwide in order
to determine the appropriate plant population that results in maximization
of the crop’s yields. In the view of this plant populations between 99,000
plants/ha to 932,000 plants/ha have been tested for several kenaf varieties
throughout the world. In most of these research works it is reported that
the increase of the plant density from 150,000 to 350,000 plants/ha resulted
in maximization of the dry matter yields (Higgins and White, 1970; White,
1969; White et al. 1971; Bhangoo et al. 1986; Sarma and Boldoloi, 1995;
Sarma et al. 1996). Sahih (1978, 1982, and 1983) reported that for maximum
kenaf dry production in Sudan, the plant populations between 500,000 and
250,000 plants/ha were recommended for commercial production.
At high densities it was observed that there were decreases in plant
numbers (Scott, 1990) and moreover the number of branches per plant
decreased (Fahmy et al., 1985). Higgins and White (1970) and White et al.
(1971) found that the plant populations affected the plant height and the
basal stem diameter that significantly decreased, while the percentage of
dry matter at harvest increased (Naffes et al, 1983). Graham and Baldwin
(1999) reported that the plant population and the row spacing were not
found to effect the bast:core ratio of kenaf. Plants in stands that are too
dense for the cultivar or seasonal growing conditions tend to be short,
spindly and week-stemmed. Plants in stand that are too sparse produce
branches that are too heavy. In both cases lodging is inevitable.
Figure 9. Unbranched kenaf stem in plots that the plant density was 400,000
plants/ha (Source: CRES).
The choice of an optimum population (Muchow, 1979I; Muchow, 1979II;
Muchow 1979III; Muchow 1980) must consider not only the response of the
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components of yield, but also its influence on the growth form of the plant
in terms of the ease of management. Since weeds can be efficiently
controlled by pre-sowing or pre-emergence herbicides and insects may be
controlled by aerial spraying, the only management factors requiring
consideration are harvesting and handling. Also the lower the population
was the greater the degree of branching was (Figure 9). This suggests that
an intermediate population should achieve a satisfactory balance. A harvest
population of 200,000 to 250,000 plants/ha is generally recommended.
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Once kenaf shades the row middles low, growing weeds and grasses are
shaded out and there is no need for additional weed control.
A pre or post emergence herbicide can be used, or a single hoeing after
germination may prove sufficient for combating weeds. If a more persistent
weed problem is present, hoeing twice may be necessary. This would be
done after the kenaf is at least 15 cm high and the weed is in the
germination leaf to 2-leaf stage. Because of kenaf’s fast growth, weeds are
not much of a problem once the plant is established.
In warm climates kenaf emerges and grows so rapidly that it competes with
weeds effectively. In cooler climates and with earlier planting dates,
cultivar and/or chemical weed control measures are more important. One
weed species, which is especially competitive with kenaf, is velvetleaf, a
relative of kenaf. At the seedling stage, velvetleaf and kenaf are very
similar in appearance and rate of growth. Fields with high populations of
this weed are not recommended for kenaf production.
Cultural practices that are available to a producer (such as timely planting,
narrow-row spacing, optimum fertilization, optimum plant populations,
etc.) should be used to reduce weed problems. In the absence of herbicide
registration for kenaf and particularly in cooler climates that the
development of the crop is slow the mechanical weed control should be
used.
It should be noted that few herbicides are available for weed control in
kenaf. In the USA, only Treflan EC, Treflan MTF, Treflan 5, Treflan TR-10,
Trilin, Bueno 6 and Fusilade 2000 are currently labeled for use in kenaf. The
last two herbicides are for post-emergence weed control, while the others
are used for pre-plant weed control (Kurtz, 1994a and 1994b).
A number of research works have been carried out in order to find out the
best pre or post emergence herbicides for kenaf. According to Hickman
(1990) the herbicides alachlor and metalachor may be the best solution for
season long weed control of kenaf. It is also reported (Webber III, 1994) that
triflualim and metalachlor provided excellent (>90%) weed control for
moderate weed problems in stem yields. The herbicides cyanazine, diuron,
fluometuron, lactofen, or prometryn can be used in kenaf production safety
(Kurtz, 1996; Kurtz and Neill, 1992; Kurtz and Neill, 1990). If registration is
obtained for these herbicides, they would very effectively control of a broad
spectrum of grass and broadleaf weeds.
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In most research works, it is reported that the early maturity kenaf varieties
are less productive than the late maturity kenaf varieties due to the fact
that they have a shorter vegetative phase. Adamson et al. (1972) found that
the early maturity kenaf varieties (PI 329195, PI 323129, PI 343139, PI
343142 and PI 343150) that have been tested among other kenaf varieties
gave dry matter yields and that were always significantly lower than the
recorded yields for the late maturity kenaf varieties (C-2032, Everglades 41
and G-4). More specifically, the dry stem yields for the early maturity kenaf
varieties were 7.64 t/ha, while for the late ones were 17.9 t/ha.
G4 is the only variety that combines a short growing cycle and a high
productivity similar to those recorded for the late maturity kenaf varieties
(Figure 11). In central north Italy (Petrini et al., 1994) has been reported
dry yields of 24 t/ha for G-4. Grandall (1994) suggested that G4 is a
photoperiod-insensitive cultivar. According to Belocchni et al. (1998), the
early maturity G4 variety (in the Mediterranean region) needs from
emergence to anthesis a period of about 130 days. Although in the United
States and Southern Europe G4 is characterized as photo-insensitive with
short growing cycle, in Australia it appears to be the opposite. It is
suggested that the different conclusion of the control of flowering of G4
between Australian and United States researchers is due to the
amphiphotoperiodic response that appears to alter the photoperiodic
response in the two photoperiod regimes (Williams, 1994). However, in the
areas of the United States that the research for kenaf has been carried out
G4 flowers relatively rapid, due to the long days, with little radiation in
thermal time to flower among sowings.
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Figure 12. View of kenaf field at the end of October 2002; the late varieties are
at the end of the flowering phase, while the early G4 is at the maturity phase
(Source: CRES).
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Figure 13. Leaves and flowers of the three realized kenaf varieties (Gregg, SF
459 and Dowling) (Source: Onalee’s Home Grown Seeds and Plants,
http://www.onalee.com).
Apart from the two mentioned varieties a third kenaf variety named SF 459
was released (Figure 13). SF 459 was selected for its high biomass yields and
for its high resistant to nematodes.
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The whole stem can be pulped or the bark (35% of the stem) and woody core
(65% of the stem) can be separated and pulped separately. The quality of
paper from the core and the bast fiber is quite different. It is reported that
kenaf stems produce a pulp generally superior to hardwood pulps (apart
from the resistance to tear) and comparable in many respects with softwood
pulps (Badgy, 1999). The paper produced from core fibers is thin and dense,
whereas the paper produced from bast fiber is thicker, lighter, and
generally stronger (Han and Rymsza, 1999).
When the two fractions of the stems are separated after the harvest, the
core fraction can be used for energy production. The two stem fractions
after separation are presented in Figure 16.
Figure 16. Kenaf stem fractions, bark on the left and core on the right after the
separation (Source: Ankal Inc, http://www.kenaf.com/history.html).
According to the literature, in order to make use of the excellent strength
characteristics of kenaf bark in a range of high-value papers, chemical pulp
is desirable (Shorton, 1981). The soda AQ trials (Kaldor, 1989; Saikia et al.,
1995) with an environmentally friendly progress gave good results in terms
of strength and yield (63%) especially for the bark. The core material was
less suitable with poorer yield (46%), high chemical consumption and poor
drainage, but good bonding properties. Blends of 65% and 35% core had
generally intermediate properties and were acceptable for a range of
applications (Kaldor, 1989). The soda–AQ pulping of Sudanese whole stalk
kenaf produced pulps with good yield and strength properties with 14%
active alkali charge as Na20 (Kristova et al. 1998). Bark is the most valuable
fibre component of the stem material and has a relatively low lignin of 9 to
10% and requires only a relatively mild pulping process. The wood fraction
of the stem has a lignin content of 20-25% comparable to hardwoods.
Rasaswamy et al. (1994, 1995) have shown that kenaf fibers can be
mechanically processed, corded and made into yards and fabrics. The bast
fibers can also be used for growing lawns and possibly for a fiberglass
substitute. The core fibers can be used in the manufacture of particle
boards, animal bedding, oil absorbent materials for oil speal clean up
(Goforth, 1994), chicken liter, particle board and polting soil, a substitute
for non-renewable peat moss.
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Figure 17. Kenaf bark fibers in plasticized PVC (Source: Mississippi State
University, http://www.msstate.edu/Dept/EMC/kenafresin.html).
Young plants can be used in forage applications (nutritious animal feeding)
as a high protein crop (Hurse and Bledsoe, 1990; Philips et al. 1990). Dry
matter digestibility is high and indicates that the fibre content is low even
in the 70-day material. In kenaf trials, it was recorded excellent re-growth
on plots cut between 40 to 70 days after sowing and it should be possible to
obtain at least two and possible more cuts from the one sowing (Wood,
1975). In the digestion trials with sheep in Thailand, kenaf leaf material was
compared with lucerne leaf material as a protein supplement for rice straw.
The energy and protein in the kenaf-supplemented diet had highest
digestibility although nitrogen retention was lower than with lucerne/rice
straw diet (Wood, 1975).
Grazing kenaf trials have been conducted in Mississippi. According to the
results, it was found out that the advantage of kenaf is that it is able to get
quality grazing until the end of November. This means less supplementation
with hay and grain after grazing (Hovermale and Louis, 1999).
The potential for mass production of oil as a byproduct of kenaf appears to
be excellent. The relatively high oil content of the seeds (20%), the unique
fatty acid composition that is similar to that of cottonseed oil, and the
reasonable amounts of phytosterols and phospholipids suggest that kenaf oil
can be used as a source of edible oil (Mohamed et al., 1995). The
polyunsaturated fatty acid content (linoleic acid) is too low for it to be used
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20
18
Final dry stem yields (t/ha)
16
14
12
10
0
Madrid (ES) -S1
Catania (IT)-S2
Early sowing
Aliartos (GR) - S1
Aliartos (GR) - S2
Late sowing
Figure 18. Effect of the two sowing dates (early and late) on kenaf dry stem yields
(mean 2003-5, the vertical lines shows the variation among the years)
(source: BIOKENAF network).
Plots that were
sown at the
end of May
2005
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It should be pointed out that when the two sowing times were late April and
late May the recorded yields were higher in the case of the early sowing
(Figure 18, this is quite clear in the case of Palamas-Greece and Bologna-
Italy). The smallest effect of the early sowing on the yields was recorded in
the case of Aliartos-Greece and Madrid-Spain. In Figure 19 a photo of the
kenaf trial that carried out in Catania (early July 2005) is shown; half of the
plots were shown at the end of May 2005, while the other half were sown at
the end of June 2005.
20
18
16
14
12
10
8
6
4
2
0
Palamas (GR) -P1
200,000 pl/ha
400,000 pl/ha
Bologna (IT) -P1
Catania (IT)-P2
Figure 20. Effect of plant density (200,000 and 400,000 plants/ha) on dry stem
yields (mean of 2003-5, the vertical lines show the variation among the years)
(Source: BIOKENAF project).
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KENAF BOOKLET
25
20
15
10
0
tan 2
M id I0
Ma d I1
Ma d I2
I3
Lis I0
Li s n I2
I3
M I0
M I1
Me I2
I3
Ali s I0
lia 1
Al s I2
I3
Ca i a I0
ata 1
I3
Li n I1
I3
l am I1
lam I2
C ia I
Ca ia I
A os I
ia
id
an
n
an
n
n
tos
Pa as
as
P a as
rto
ea
ri
i
to
bo
bo
bo
ea
dr
n
tan
dr
dr
ad
sb
Me
t
lam
ta
iar
ar
iar
Ma
Li s
Ca
Al
Pa
Figure 21. Effect of irrigation rate (0, 25, 50 and 75% of PET) on dry stem
yields in five sites of South Europe (mean 2003-5, the vertical lines shows the
variation among the years) (Source: BIOKENAF project).
14
12
10
0
A liartos N0
A liartos N1
A liartos N2
Catania N0
Catania N1
Catania N2
M adrid N0
M adrid N1
M adrid N2
Lisbon N0
Lisbon N1
Lisbon N2
M ean N0
M ean N1
M ean N2
Figure 22. Effect of nitrogen rate (0, 75 and 150 kg N/ha) on dry stem yields in
four sites of South Europe (mean 2003-5, the vertical lines shows the variation
among the years) (Source: BIOKENAF project).
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25
20
15
10
0
Palamas N0
Palamas N1
Palamas N2
Palamas N3
Bologna N0
Bologna N1
Bologna N2
Bologna N3
Mean N0
Mean N1
Mean N2
Mean N3
Figure 23. Effect of nitrogen rate (0, 50, 100 and 150 kg N/ha) on dry stem
yields in two sites of South Europe (mean 2003-5, the vertical lines shows the
variation among the years) (Source: BIOKENAF project).
In most sites the nitrogen fertilization did not play any role on the achieved
yields. The clearest effect of the nitrogen fertilization on yields was
recorded in Aliartos, Madrid and Lisbon (Figure 22) and in these cases some
statistical significant differences were recorded. In these cases the fields
characterized by low fertility and had organic matter less than 1%.
16
Dry stem yields (t/ha)
12
0
Tainung 2 Everglades Gregg Dowling SF 459 G4 Mean
41
Figure 24. Effect of variety (Tainung 2, Evergldes 41, Gregg, Dowling, SF 459
and G4) on final stem yields (mean 2003-5, the vertical lines shows the
variation among the years) (Source: BIOKENAF project).
27
KENAF BOOKLET
28
KENAF BOOKLET
29
KENAF BOOKLET
Figure 27. View of the harvesting (mowing-chopping) and storage trial in Trieste
(Italy) and transportation to KEFI ITALIA premises (Source: CETA).
30
KENAF BOOKLET
The mowing-chopping chain was carried out by using a Janguar Claas 870
chopper that is usually used for maize in the area of the trial. This machine
works 350 to 400 hours per year on maize with 70% moisture content and
with a production flow 50-70 ton/ha chopped material. The chopped
material had a size of 34 mm and it was transported to KEFI ITALIA premises
to produce insulation mats from the bark with a variable density from 30 to
80 kg/m3 (Figure 27). In KEFI premises it was possible to obtain the core
fibre through a separation line. The whole harvesting chain was performed
with a work capacity of 1.2 ha per hour. The bulk density was about 32
kg/m3, while the chopped material had a moisture content of 12.2%.
Two storage trials were carried out: a) storage the chopped material with
size 34 mm in a pile covered by a plastic sheet and b) sheltered the chopped
material (10 and 34 mm) in a storehouse.
In Figure 27 the chopped material before transporting to KEFI premises was
piled up near the field border. The chopped material is a really soft
material and in order to reduce the pile volume the pile was compacted by
power shovel. Afterwards, the pile was covered with a plastic sheet,
normally used to cover the ensiled maize to prevent the chopped material
from becoming damp from rainfalls or snow. The low moisture content of
the chopped material during harvesting did not allow any fermentation
process to start inside the pile.
During the sheltered of the chopped material (10mm and 34 mm) in a
storehouse biodegradation of biomass was occurred due to the microbial
activity. During the storage period no fermentation process started inside
the piles, probably due to low moisture content at the harvest (17%). The
moisture content (%) of the stored material after two months storage was
reduced to 16% (Figure 28).
Figure 28. Storage trial of the chopped material (10 and 34 mm) in a
storehouse (Source: CETA)
31
KENAF BOOKLET
Fibre extraction
It has been shown that kenaf fibres can be extracted from kenaf stems that
were harvested after winter without additional retting. Both on laboratory
and industrial scale fibre extraction was carried out without any problems.
After decortication the fibres still contained about 11% (w/w) of core
particles.
elementary fibre
microfibril
Ø 4 - 10 nm
elementary fibre
Ø 7 - 35 µm
kenaf stem
Ø 10 - 15 mm
CH2OH
bast fibre bundle O CH2OH O
HO
O O
HO
Ø 50 - 150 µm OH
HO
OH
Figure 29. Schematic composition of kenaf stem and bast fibre (Source: A&F)
Insulation mats
No problems were met in producing insulation mats made of kenaf fibres
with 11% (w/w) core particles and these kenaf fibre mats show a thermal
conductivity close to commercial products from other fibres (Figure 30). In
spite of the quite high amount of core particles, the kenaf mats have
satisfying insulation properties.
Figure 30. Bark material after separation in KEFI ITALIA premises on the left
and insulation mats that produced from this material on the right (Source:
Reports of A&F, BIOKENAF project).
32
KENAF BOOKLET
In insulation mats made from natural fibres, the moisture absorption under
humid conditions depends more on the applied additives like fire retardants
than on the origin of the natural fibres. Test show that especially when fire
retardants have to be used good ventilation on the outside of the mat is a
necessity to avoid build up of moisture in the mat, resulting in
microbiological decay.
Fibre quality
Fibres are affected by micro-organisms during the winter period in the field
(Figure 31), resulting in weaker fibres bundles with much heterogeneity. In
tensile tests, the cell wall of the elementary fibres break apart they are
weaker than the bonds between the elementary fibres. No difference in
fibre strength was found by additional warm water retting.
To ensure sustainable kenaf fibre business a broader range of possible
applications must be developed by improving the quality of the fibres.
Higher quality fibres might be achieved by studying and developing new
retting and extraction processes.
Figure 31. Affected kenaf stems on the left and unprotected fibre bundles on
surface of kenaf stem on the right (Source: A&F).
Composites
Test with kenaf fibres in PP compounds show
acceptable strength properties (Figure 32). No
differences were found in strength properties
of kenaf/PP composites between kenaf fibres
harvested before and after winter. However
because of the limited amount of samples and
tests, these experiments need to be
confirmed. The tested kenaf fibres can
compete with other natural fibres on flexural
strength properties, but not on impact
strength.
33
KENAF BOOKLET
Absorption
Absorption experiments show that kenaf core particles have water
absorption and water retention characteristics in the range of those of
commercial bedding materials. The large kenaf core particles show higher
water retention values, but this product contains too much bast fibres and it
is too coarse to be used as animal bedding. These large particles should be
reduced in size in the beginning of the separation process.
Absorption experiments show that kenaf core particles can be used as oil
spill absorber, but they need a size reduction to below 2 mm to be as
efficient as other natural absorbers like straw, wood shavings, flax core and
hemp core.
Kenaf /polyester mats show high absorption capacity for oil. They can be
pressed out and re-used at least six times without loosing their absorption
capacity.
4
concentration [vol%]
3 H2
CO
2
CH4
1 C2+
Figure 33. Combustion of Kenaf core material; hydrogen, CO, CH4 and C2+ as
function of lambda (Source: BTG)
34
KENAF BOOKLET
35
KENAF BOOKLET
The economic analysis was based on data that were collected from fields
that had a size of 2ha and were located in Orestiada-Greece, Thessaloniki-
Greece, Trieste-Italy and Madrid-Spain.
The main results of the economic analysis are the followings:
• Market opportunities have been identified for kenaf as a fuel, in the
manufacture of paper, tea bags, and as a fibre-glass substitute. Kenaf
also is a viable feedstock for chemical pulp mills for the production of
speciality paper.
• High yields of 18 t/ha and above may be economically viable for kenaf as
an energy crop on large farms.
• Moderate yields of 14 t/ha will be economically viable for kenaf if the
product price is 80 euro per dry tone (Figure 34).
• There is an opportunity to increase gross margins/ha by optimizing the
seed, fertilization and irrigation (Table 2).
Table 2. Gross margin for Kenaf (€/ha) (figures taken from actual inputs made
to 2 ha areas of Kenaf grown within the project) (Source: ADAS).
Activity Mean Orestiada Thessalonika Spain Italy
Greece Greece
Revenue
Price /t 80 80 80 80 80
Yield t/ha 13.1 12.0 14.0 19.0 7.3
Total Revenues from Sales 1045 960 1120 1520 581
180
Project mean
Production costs (€/tonne)
150
Optimal
120
90
60
30
0
0 5 10 15 20 25
Yield (t/ha)
36
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