Component Locations RENR4275-03 FLUID POWER SYMBOLS

Part Machine Schematic November 2004

Description BASIC COMPONENT SYMBOLS
Number Location Location
Accumulator Gp - Pilot Circuit 200-0750 1 D-12
MAIN AUX.
28 15 36 29 15 22 11 PUMP: VARIABLE and
Cooler Gp - Hydraulic Oil 169-3806 2 G-5 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
Cover - Valve Stack 169-9119 3 C-9
Cylinder Gp - Angle 203-0820 4 E-1
Cylinder Gp - Dual Tilt Note A 9T-6095 5 G-1 2 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
Cylinder Gp - Lift
32 VALVES
(Std) 127-8931 6 H-2 VALVE ENVELOPES VALVE PORTS
(LGP) 129-4258 4 4

Cylinder Gp - Ripper Lift 9T-2716 7 I-12

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Cylinder Gp - Single Tilt 166-2582 8 F-1
Element - Imp Return 4T-0552 9 E-5 8 CONTROL VALVES CHECK VALVES
Filter - Case Return 9T-8999 10 F-5 AB AB
1 31 TOP VIEW
Pump Gp - Piston 162-0324 11 G-4
Manifold Gp - Blade Tilt & Angle Cy Rel 212-3726 12 F-2 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Manifold Gp - Block 222-0417 13 D-7
Manifold Gp - Inlet 164-8913 14 H-9 MEASUREMENT ROTATING SHAFTS
Motor Gp - Steering Motor

Resolver Valve
159-7156 15 G-5
34
Power Angle Tilt - Option
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
233-6942 16 A-5
238-4986 17 F-7, F-10
13 27 3 14 16 17 21 FLUID STORAGE RESERVOIRS
Sensor Gp - Pressure 224-4535 18 B-5
Tank Gp - Filter
Valve Gp - Breather
197-0959
3G-4783
19
20
E-5
F-5
33 35

9 20 19
10 12 23 24 25 26 37
38
D6R Series II Track-Type Tractor VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Control (Angle)

Valve Gp - CBAL (Lift Circuit)
Note D
Note B
208-1492
239-0681
21
22
D-9
G-3
5
Hydraulic System COMBINATION CONTROLS

Valve Gp - Control (Dozer Lift) 162-8040 23 F-9

Valve Gp - Control (Dozer Tilt)
5
BNC1-UP AFM1-UP AAX1-UP
4 8 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
28 29 ADE1-UP BPM1-UP BMY1-UP or MANUAL and PILOT PILOT or MANUAL

Note A 162-8041 24 E-9

Note D 216-8609 13 20 27
FW
D
BRE1-UP AEP1-UP BPZ1-UP MANUAL CONTROL SYMBOLS

Valve Gp - Control (Ripper) 162-8042 25 E-9 33 35 38 DAE1-UP BLT1-UP BRZ1-UP

Valve Gp - Control (Steering) 107-1191 26 G-9 3 10 14 16 17 19 BNL1-UP FDT1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Control (Winch) 232-4854 27 E-7 21 23 24 25 37 38
9
Valve Gp - Cooler Bypass PILOT CONTROL SYMBOLS
119-9620 28 G-6 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
(Pressure Based) 34

Valve Gp - Dozer Pilot Valve 1 31

DS 200-0189 32
29 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
DS (CTCT) 240-9654 C-4 15 36
SUPPLY PRESSURE
PAT 206-7333
PAT(CTCT) 240-9655 22 2 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Valve Gp - Mounting & 234-5126 30 A-5

Valve Gp - Pressure Reducing & Check 162-0162 31 E-11 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Quick Drop 113-5429 32 H-2

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Ripper Pilot (Single Axis) 167-1177 33 C-12
Valve Gp - Shut-Off 130-4531 34 D-11 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Valve Gp - Solenoid Note C 206-4795 35 D-7 4
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Steering Counter-Balance 9T-4789 36 H-5
Valve Gp FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
- Unit Test 5 (Note D, H) 206-7334
- Unit Test 4 (Note A, E) 162-8036 37 H-9
- Unit Test 4 (Note A, G) 232-5921
18 12 11 Differential Steering - Standard, Power Angle Tilt, and Accugrade Options
- Unit Test 3 (Note A, F) 162-8034

Valve Gp - Winch Pilot

Winch Arr - Paccar Winch Unit
160-0766
232-6203
38
39
A-12
G-12
Machine Component Locations Standard Dozer Blade © 2004 Caterpillar
All Rights Reserved
Printed in U.S.A.

Note A: Only on DS and DS (CTCT)

Note B: Only on AccuGrade Option
Note C: For Angle Pilot Control Press Electrical Symbols Table
Note D: Only on PAT and PAT (CTCT)
K Hydraulic Symbols (Electrical)
Note E: Steer, Dozer Lift/Tilt, Ripper
Note F: Steer, Dozer Lift/Tilt
FWD
Note G: Steer, Dozer Lift/Tilt, Winch
G M
Note H: Steer, Dozer Lift/Tilt/Angle, Ripper Lift
Note I: Only on DS Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
Note J: Only on DS (CTCT)
Note K: Only on PAT BB K
Note L: Only on PAT (CTCT)

RENR4275-03
Tap Locations CP Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
Pressure, Sampling, and Sensor (Adjustable)
Tap Schematic
Number
Description
Location K
BB Oil Cooler (Outlet) and Steering Motor (Supply) Port F-5
Pilot Supply Electrical Symbols (Electrical)

30 Page, BJS
CP (Pressure Tap after Pressure Reducing Valve D-11 CP
and after Discharge Valve.)
HA Implement Pump Discharge - at Valve E-11
T
HB Implement Pump Signal - at Valve H-4
K Upstream Filter F-5 Pressure Temperature Level Flow
H-5
Symbol Symbol Symbol Symbol
MA Steering Port A
MB Steering Port B G-5
SOS Oil Sampling Port D-11
HB Wire Number Identification Codes
TOP LEFT SIDE VIEW Electrical Schematic Example Hydraulic Schematic Example
FWD
7
Current Standard Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
HA 325-AG135 PK-14
325-PK
HB Circuit Identification
Number
Wire Color Wire Gauge

HA HB
37
Previous Standard
Wire Color
FRONT VIEW Wire
HA
325-PK-14
Ripper Winch LEFT SIDE VIEW B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

Lines Group - Implement & Steering Pump Lines Group - Pump

Optional - Ripper & Winch

Compensator Valve
HB
RIPPER / WINCH DOZER ANGLE

DOZER TILT DOZER TILT

RIPPER LIFT
DOZER LIFT DOZER TILT 1
DOZER LIFT
Piston-type Pump
STEERING DOZER LIFT
STEERING

STEERING
HA

Unit Test 4 - 162-8036 (Ripper)

Unit Test 3 - 162-8034 - 232-5291 (Winch) Unit Test 5 - 206-7334 Pump Gp - Pressure Taps Accumlator
 12 11 10 9 8 7 6 5 4 3 2 1
RIPPER ARRANGEMENT
SEE LOC
H-11 DD
VALVE GP
QUICK DROP
VALVE GP 113-5429
NOTE A, E
LOWER UNIT TEST 4 STANDARD
I CYLINDER GP 162-8036 I
RIPPER LIFT
RAISE
9T-2716 NOTE A, F WINCH ARRANGEMENT
UNIT TEST 3
162-8034

NOTE A, G
UNIT TEST 4
232-5921 VALVE GP
COUNTER BALANCE
NOTE D, H VALVE - STEERING
RIPPER ARRANGEMENT
UNIT TEST 5 MA 9T-4789 CYLINDER GP
206-7334 RAISE B A LIFT
BLADE
RIPPER ARRANGEMENT PUMP DISCHARGE PUMP DISCHARGE LIFT STD
LOWER 127-8931
SIGNAL TO PUMP PUMP GP
IMPLEMENT & LPG
RETURN STEERING PUMP 129-4258
MOTOR FLUSHING CIRCUIT 162-0324
H H
WINCH ARRANGEMENT
INLET MANIFOLD

VALVE GP DUAL TILT OPTION

SEE LOC
MANIFOLD GP COUNTERBALANCE
G I-6 LS LIFT CIRCUIT
INLET MANIFOLD ACCUGRADE
X WITH RELIEF LS TILT RIGHT
DD 164-8913 NOTE B
239-0681
STEERING HB TILT LEFT
CYLINDER GP
SEE
X DUAL TILT
CC LOC
B-11
PAY OUT P NOTE A
VALVE GP 9T-6095
HAUL IN CONTROL STEERING
107-1191 IMP
MOTOR GP
STEERING MOTOR
EE 159-7156 DUAL TILT OPTION
G MB PUMP FLUSHING CIRCUIT L U T
CYL
G
SEE LOC STEER RIGHT STEER RIGHT
A-11 PRESSURE LIMITER
STEER LEFT STEER LEFT

VALVE GP
DOZER LIFT COOLER BYPASS
VALVE GP 119-9620 COOLER GP
CONTROL LIFT HYDRAULIC OIL SINGLE TILT OPTION
162-8040 169-3806
WINCH AR TILT RIGHT VALVE GP
232-6203 STANDARD ACC
UGRAD
E TILT
AIR VENT 166-2582
ACC
UGRAD
E STANDARD SEE LOC TILT LEFT
C2 B-5
C1 LOWER RAISE VALVE GP
BREATHER MANIFOLD
RAISE
3G-4783 BB BLADE TILT AND
ANGLE CYL RELILEFS
LOWER 212-3726 SINGLE TILT OPTION
F WINCH ARRANGEMENT SEE LOC
B-5
PRESSURE LIMITER
AIR RELIEF K F
DOZER TILT RESOLVER VALVE FILTER GP POWER ANGLE TILT (PAT)
RESOLVER VALVE
238-4986 238-4986 CASE DRAIN RETURN:
(ELEMENT 4T-6788)
9T-8999
STANDARD ACC
UGRAD
E TOP
VALVE GP
MANIFOLD
HA ACC
UGRAD
E STANDARD
SEE LOC BYPASS 1
C4

PA
PRESSURE REDUCING C3 B-5

T
T
AND CHECK VALVES TILT LEFT TILT RIGHT SUCTION 2

PA
162-0162
3
TILT RIGHT
TILT LEFT ELEMENT 4
SEE LOC
B-5 IMP RETURN

ANGLE RIGHT
ANGLE LEFT
PS T 4T-0522
VALVE GP WINCH CONTROL LEFT
CONTROL TILT RIPPER CONTROL
VALVE GP JUNCTION PLATE
NOTE A CONTROL WINCH
232-4854 LEFT SIDE
E ACCUMULATOR 162-8041 OF TRACTOR A B C D CYLINDER GP
E
PILOT CIRCUIT ANGLE
200-0750 NOTE D TANK GP 203-0820
216-8609 FILTER WW

)(
RIGHT
197-0959 XX SEE LOC
D-8
LOWER PAY OUT RAISE
BLADE ANGLE
RAISE HAUL IN LOWER

ACC
RENR4275-03

WINCH CONTROL
CP
VALVE GP DOZER ANGLE HOUSING DRAIN
CONTROL RIPPER
162-8042
30 Page, Color 4, BJS

TILT RIGHT TILT RIGHT

PA

CP
T

SEE LOC
PA

POWER ANGLE TILT (PAT)

D-7
TILT LEFT TILT LEFT
VALVE GP YY
SHUT-OFF ZZ
D YY S T A N D AR D D

PA
130-4531 ANGLE LEFT XX SEE
T
PA

SEE LOC
MACHINE ARRANGEMENTS

T
T

PA
LOC
PA

D-7
SOS ANGLE RIGHT E-2 SEE LOC
D-8
WW JOYSTICK Power Angle Tilt (PAT) Option
ECM THUMB
SEE LOC SWITCH POWER ANGLE TILT
D-9

T
VALVE GP

PA
RIPPER CONTROL

PA
VAVLE GP ZZ SOLENOID VALVE GP

T
CONTROL ANGLE DOZER PILOT
208-1492 END COVER NOTE C
3 4 206-4795 1 RAISE 2 3 TILT 4 NOTE I
200-0189
HOUSING DRAIN
COVER NOTE J Locations: D-7, D-9, D-11, E-2
VALVE STACK ELEC. DET.
MANIFOLD 240-9654
169-9119
222-0417 AccuGrade Option
VALVE GP NOTE K
RIPPER PILOT 206-7333 UGRAD
STANDARD ACC E
C 167-1177 PILOT SUPPLY C
NOTE L
PILOT DRAIN 240-9655
RAISE
1 T S 2 3 T S 4
3 T S 4
FLOAT PILOT BOOST FLOAT PILOT BOOST
LOWER Locations: C-5, E-8, E-10, F-8, F-10, I-3

TILT LEFT Ripper / Winch Option

TILT RIGHT
RIPPER COMPONENT WINCH COMPONENT
RIPPER CONTROL

A C C U GR A D E

SEE SEE SEE SEE

LINE PATTERNS

HYDRAULIC
LOC LOC LOC LOC
F-10 F-7 F-10 F-7 RIPPER COMPONENT WINCH COMPONENT
Pressure Line SENSOR GP
B PRESSURE B
WINCH CONTROL Pilot / Load Sensing Pressure C1 C2 C3 C4 224-4535 Locations: C-12, E-9, H-6, I-12

FREE SPOOL
1 2 3 4
CC
SEE LOC
COLOR Drain / Return Lines

Component Group
T Single Tilt
Single / Dual Tilt Option
Dual Tilt
G-11

ELEC. DET.

VALVE GP
LEGEND Attachment

Air Line

CALLOUTS P Note A: Only on DS and DS (CTCT)

WINCH PILOT
CONTROL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Note B: Only on AccuGrade Option
PILOT SUPPLY
YY Taps (Pressure, Sampling, Sensor) by letter
160-0766 Implement Pump Output. B
Single Tilt
Note C: For Angle Pilot Control Press Dual Tilt
Angle Cylinder Control Circuit. 1 Components by number
PILOT DRAIN PILOT SUPPLY VALVE GP Note D: Only on PAT and PAT (CTCT) Location: F-1
1 T S 2 3 T S 4 Steering Control Circuit. 234-5126
AA Connections by letter Note E: Steer, Dozer Lift/Tilt, Ripper
SEE LOC Tilt Cylinder Control Circuit. RAISE PILOT DRAIN
EE G-11 Ripper / Winch Cylinder ARROW PATTERNS
Note F: Steer, Dozer Lift/Tilt
THIS SCHEMATIC IS FOR THE D6R SERIES II - DS, DS (CTCT), PAT, PAT (CTCT)
Control Circuit. Note G: Steer, Dozer Lift/Tilt, Winch
A HAUL IN Ripper / Winch Options
FLOAT PILOT BOOST
Part #: 172-0096 CHG03 D6R SERIES II - DIFF STR A
Supply Line. LOWER Note H: Steer, Dozer Lift/Tilt/Angle, Ripper Lift
Part #: 238-1904 CHG03 D6R SERIES II - DS (CTCT)
Drain / Return Line. AccuGrade Options TILT LEFT Note I: Only on DS
PAY OUT Part #: 211-3269 CHG04 D6R SERIES II - PAT
Dozer Lift Cylinder Control Note J: Only on DS (CTCT)
WINCH CONTROL
Tilt Options Part #: 238-1903 CHG02 D6R SERIES II - PAT (CTCT)
Circuit. TILT RIGHT Note K: Only on PAT
RESOLVER VALVE
233-6942 Components are shown installed on a fully operable machine with the key and engine
Note L: Only on PAT (CTCT)
off and transmission shifter in neutral.

12 11 10 9 8 7 6 5 4 3 2 1