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ACI MATERIALS JOURNAL TECHNICAL PAPER

Title No. 116-M113

Electrical Resistivity as Durability Index for Concrete


Structures
by Andrés A. Torres-Acosta, Francisco Presuel-Moreno, and Carmen Andrade

The potential use of the electrical resistivity (ρ) and the saturated pore network inside concrete. Chlorides produce a form
electrical resistivity (ρS ) for the durability design of new concrete of localized corrosion, and carbonation induces a general
structures and the forecasting for in-service concrete structures corrosion of the reinforcing steel bar (rebar) or prestressing
has been increasing in the past three decades. Many investigations wires, cables, or tendons inside the concrete.
have proven the ease of the method and the possibility of it being a
In the last couple of decades, experimental methods
quality control/assurance tool during construction of new concrete
have been proposed to evaluate the impermeability of the
infrastructure. Some previous investigations even consider the ρS
test a feasible one to remove other, more complicated and expensive concrete to these aggressive substances,4-7 and models have
tests used in cement-based materials as durability indicators; a few been developed8-11 to predict the time to corrosion initiation
of them defined correlations between ρS and the other indexes. of the embedded steel. Natural exposure methods needed
The present investigation uses published data to determine if weeks, even months or years, of experimentation.4,5 This
empirical correlations exist between ρS and rapid chloride perme- was the reason that accelerated methods were developed in
ability (RCP), and between ρS and the apparent chloride diffusion the case of chlorides through the application of an electric
coefficient (DAP ). A literature search was done on the three dura- field that increases the transport rate of the chloride ions6,7,12
bility indexes in question (ρS , RCP, and DAP ) and some empir- and, in the case of the carbonation, through the increase of
ical equations were derived. Good empirical correlations were CO2 concentration in the environment.13,14 The accelerated
observed for ρS versus RCP and ρS versus DAP . The latter correla-
methods, however, usually reproduce even less-real condi-
tion, obtained from data of different sources, supported that ρS and
tions, and those made in a very short time (very accelerated)
chloride diffusivity follows the well-defined Einstein law of diffu-
sion with minor modifications for cement-based materials. are destructive—that is, they can modify the microstruc-
ture of the specimens, invalidating them for being used for
Keywords: chloride diffusion coefficient; chloride permeability; durability; other type of tests. Most accelerated short-term methods are
electrical resistivity. destructive and require multiple samples, which increases
the number of concrete cylinders that need to be prepared
INTRODUCTION at casting.
Transportation infrastructure built of reinforced concrete An accelerated method that ignores these inconveniences
(for example, bridges and piers) and located in marine and/ is the so-called saturated electrical resistivity (ρS) method,
or industrial environments suffers damage mainly from which has a very direct relationship with the resistance
corrosion of the reinforcing or the prestressing steel.1,2 These against the movement of ions.11,12 It is called “saturated”
environmental actions are mainly generated by anthropo- because the method assumes that a high moisture content is
genic pollution (for example, CO2 and SO2) in urban and within the pore structure and that enough time has passed as
industrial zones, chlorides in marine environments, and/or to achieve a stable pore water conductivity (that is, the ions’
from deicing salts in northern states in the United States. concentration approaches uniform concentration through
These chemical species can apply environmental loads to the concrete). The pore network should be fully saturated
the materials in structures, chemically reacting with them to ensure the resistivity measured is the minimum possible
and changing their chemical state. These reactions can cause in that specimen. This method could also help to indicate
volumetric modifications in the form of expansion inside concrete resistance against carbonation, considering that ρS
the concrete matrix, producing internal tension and cracks increases when the concrete dries, leaving more space for the
because concrete does not tolerate significant tension forces. entry of gasses such as CO2. The measurement of the ρS is
Changes of this type in concrete and steel create numerous also implicit in the method that is more commonly employed
pathologies that manifest principally as spalls, cracks, or to evaluate the transport resistance to chlorides, which is the
oxide stains on the surface of concrete structural elements.3 ASTM 12028 method, initially proposed by Whiting6 as the
Concrete structures base their durability in the compact- rapid chloride permeability (RCP) test, and which has also
ness of the material and its low permeability. Regardless of been proven to be a measure of the ρS.15
that, it has been noted in the last decades a growing number
of deteriorations that are fundamentally centered in the corro- ACI Materials Journal, V. 116, No. 6, November 2019.
sion of the reinforcing/prestressing steel. This corrosion is MS No. M-2018-514.R1, doi: 10.14359/51718057, received December 11, 2018,
and reviewed under Institute publication policies. Copyright ©  2019, American
produced from chloride ion penetration in marine environ- Concrete Institute. All rights reserved, including the making of copies unless
ments and from carbon dioxide (gas) penetration (called permission is obtained from the copyright proprietors. Pertinent discussion including
author’s closure, if any, will be published ten months from this journal’s date if the
carbonation) in urban/industrial environments, through the discussion is received within four months of the paper’s print publication.

ACI Materials Journal/November 2019 245


This RCP method applies a 60 V potential difference RCP, and between ρS and the apparent chloride diffusion
between two electrodes among which a concrete slice (10 ± coefficient (DAP). Measurement of only ρS would thus allow
0.1 cm [4 in.] in diameter and 5 ± 0.2 cm [2 in.] in height) is estimation of the RCP and DAP durability indexes. A litera-
situated, and the current that goes through it during 6 hours ture search was done of the three durability indexes in ques-
is registered. The value of the current intensity by the time tion (ρS, RCP, and DAP). Many of these data were generated
registered, in coulombs, and the chloride transport resistance as part of two large projects in Mexico evaluating concrete
is classified according to the total coulombs accumulated and mixtures designed for durability in the construction of large
registered. It is defined as a durable concrete any concrete concrete infrastructure in chloride-laden environments.17,18
that presents less than 1000 coulombs in this test method. Other sources include two projects in Florida in which
The result of this method is commonly defined as a “dura- several bridges built between the 1960s and 1990s were
bility indicator” of the concrete evaluated, because its dura- evaluated using the ρS and DAP indexes.19,20 The final two
bility is valued based on a generality: a defined threshold sources are studies that evaluated the ρS and DAP from labo-
number. The ρS measurement can also be used as a mere ratory tests Cl– diffusion data indicators.20,21
generic “durability indicator” because the 1000 coulombs
are equivalent to 200 Ω∙m (20 kΩ∙cm) of ρS. EXPERIMENTAL PROCEDURE
Nevertheless, an advantage of the ρS test in contrast with The indirect methods (ρS and RCP) have been widely used
RCP test is that it has been incorporated to a model in which (especially ρS) over the last 20 years to characterize concrete
the time is an explicit variable, which is to say, in a service quality and durability.12,17-24 Determining ρS involves a
life model.15 In summary, using Einstein relation expressed simple technique that quickly measures its value using a
as the “random walk” of ions, the ρS and the time can be concrete specimen, and it is cost-effective, given the low
related in the form indicated in the following expression11 cost of the required equipment.12 It uses the same type of
cylinders (normally 10 x 20 cm [4 x 8 in.]) or cubes (usually
x 2 ⋅ ρS 10 x 10 cm [4 x 4 in.]) produced for compressive strength
t= (1) tests. The specimen is removed from the curing pond or
F�
chamber (hence the name ρS), wet sponges placed on either
where x is chloride ion transport front; and F is an envi- end, and metal (normally a corrosion-resistant metal such
ronmental factor (chloride concentration), which relates as stainless steel or bronze) plates placed on either end,
the resistivity and the diffusion coefficient.16 This equation touching the sponges. Voltage is then sent through the two
allows the calculation of the concrete cover needed to avoid plates and the resulting ionic current measured. Equipment
the arrival of the chloride ion front at the reinforcing bar voltage and current values are used to calculate electrical
depth x with a determined resistivity ρS. resistance between the plates—that is, the electrical resis-
This model must be completed with two other factors: one tance (Re) of the concrete specimen. The resulting value is
factor takes into account that the chloride that penetrates in multiplied by a constant: specimen area (A) and divided by
part reacts with the hydrated phases of the cement and the the specimen length (L). The ρS value is the material’s elec-
transport does not progress (retardation factor) as fast; the tric resistivity. Measurement of each specimen requires, at
other factor takes into account that the resistivity increases most, 1 to 2 minutes, making it time-efficient. The Wenner
with time (age or aging factor). The completed equation probe can also be used to measure cylindrical specimens and
of the model for both corrosion initiation and propagation with an additional cell constant converted to saturated elec-
periods is12,16 trical resistivity.20,25
In the test, named RCP, a voltage difference is applied
q   t q  between the faces of a concrete slice and the current that
t  Pcorr ⋅ ρe ⋅  1   ⋅ ε
x ⋅ ρe ⋅  1  ⋅ rb
2
circulates through it for 6 hours is measured. This test is, in
t    t0  
tlife = 0
+ (2) fact, an electrical resistance test in which, instead of making
Fam K corr an instantaneous measurement, the voltage is applied for
6 hours. To obtain resistivity, in addition of applying Ohm’s
where ρe is resistivity at 28 days in saturated conditions law R = V/l, it is necessary to introduce the geometry of the
(effective resistivity); x is cover depth; t0 is time of the first concrete sample in a way that: ρS = R · A/L, where A is the
test (28 days); t1 is time at which the aging finishes or the transverse section of the concrete slice and L is thickness
entire lifetime period; rb is retardation factor; Fen is envi- of the same slice. With the dimensions that are indicated in
ronmental factor; Pcorr is steel cross section reached at the ASTM C1202,7 the theoretical equivalence value is 20,400
time tp; q is aging factor of the resistivity; ε is environmental in a way that
factor of the corrosion rate (it can be of 10 ± 2 for carbon-
ation and 30 ± 5 for chlorides); and Kcorr is constant with a 20,400
Q(coulombs) = (3)
value of 26 µA/cm2 · kΩ·cm = to 26 mV/cm, relating the ρS (ohm·cm)
resistivity and the corrosion rate icorr .
ρS versus RCP laboratory data
RESEARCH SIGNIFICANCE
These data are from two studies. The first set of data is
The present study’s objective was to use published data
from a bridge in Mexico (Yucatan Peninsula).17 The concrete
to determine if empirical correlations exist between ρS and

246 ACI Materials Journal/November 2019


used in the evaluation was a self-consolidating concrete
containing 8% microsilica as a mineral additive and a high-
range, third-generation, water reducer (polycarboxylate)
to increase mixture fluidity. The water-cement ratio (w/c)
ranged from 0.35 to 0.32, and cementitious content was
480 kg/m3 (960 lb/yd3).
The second set of data is from a foundation built at the
new Mexico City airport with durable concrete with the
following specifications: < 15 mm (0.6 in.) slump; mineral
additions of microsilica (~8% by cement replacement),
fly ash (20 to 40% by cement replacement) or metakaolin
(10  to 20% by cement replacement); 0.40 w/c; and 450 kg/m3
(900 lb/yd3) cementitious content.26,27
ρS and RCP indexes were estimated from 10 x 20 cm
(4  x 8 in.) cylinders. During the 300- to 450-day moni-
toring period, measurements of ρS were done at least once
a week, taking care that ambient temperature at the moment
Fig. 1—Empirical correlation between ρS and RCP,17,26,27
of measurement was 22 ± 2°C (72 ± 3.6°F). This was done
and schematic representation of cylinder 10 x 20 cm saw-
in response to a previous analysis of ρS at different room
cutting to obtain three concrete sections for RCP testing.
temperatures, which gave ρS value changes up to 30% higher
if the temperature decreased to 15°C.17   x 
After the evaluation period was completed, the cylinders Cx = Ci + (Cs − Ci ) 1 − erf   (4)
were cut into three slices (5 ± 0.2 cm [2 ± 0.08 in.]; Fig. 1).   2 DAP ⋅ te 
ρS measurements for each round continued until reaching a
constant value (±0.5% of the previous day’s measurement) Other selected concrete cores obtained during the field
at the same temperature (22 ± 2°C [72 ± 3.6°F]). Once a visits were placed in a 100% relative humidity chamber and
constant ρS value was reached, the RCP durability index for exposed until reaching a constant weight. Concrete electrical
each round was measured as described earlier. This produced resistivity from Sagües et al.19 was then measured nonde-
paired ρS and RCP values for each round.17,26,27 structively using a four-point Wenner array probe, correcting
for specimen size,25 and reported as saturated electric resis-
ρS versus DAP field data from cores (field data) tivity (ρS).29 On the other hand, ρS measurements performed
Chloride ion penetration was studied in cores from several with cores from Liu et al.20 were on the body (length-wise)
bridges.19,20 In both studies, concrete cores were drilled from of the core as bulk resistivity. Carbonation was either not
each bridge at the tidal and splash-evaporation zones, as well present or less than a couple of mm; thus, the effect of this
as from the atmospheric exposure zone in one bridge. Cores section on the resistivity measured was negligible.
were extracted with a cylindrical 5 cm (2 in.) core drill bit The third set of data is from self-consolidating concrete
(operating at ~200 rpm) and had a ~4.5 cm (1.8 in.) diameter. from the bridge in Mexico (Yucatan Peninsula) mentioned
Core elevations ranged from –0.6 m (2 ft) to +37 m (120 ft) previously,18 and was obtained from cores (5 cm [2 in.] in
above the high tide (AHT) line. In the 2001 study,19 the cores diameter, and between 15 and 20 cm [6 and 8 in.] long)
for chloride analysis were dry cut with a fine-toothed tile extracted from cast-in-place piles and pile caps after 2 years
saw to obtain sections corresponding to various distances of exposure to a tropical marine environment.
from the external concrete surface. In the 2015 study,20 the Value pairs for ρS and DAP were recorded following the
cores were sliced with a wet tile saw using a lapidary thin procedures described previously and using cores extracted
blade. Each solid slice was separately ground to powder. The from the studied bridge. Two cores were taken from each of
concrete powders were chemically analyzed for acid-soluble the selected six piles (a total of 12 cores) at heights ranging
chloride (“total chloride”) content following an adaptation from 1.2 to 1.5 m (4 to 5 ft) above the high tide line (AHTL).
of international standards.28 The as-ground (not oven-dried) Another two cores were taken from six pile caps (a total of
powder mass was used to calculate chloride content per unit 12 cores) at heights ranging from 3.5 to 4.5 m (12 to 15 ft)
mass of the sample. Results were reported as chloride mass AHTL. Immediately after extraction, the cores were placed
per unit volume, using an assumed unit weight of 2374 kg/m3 in sealed plastic bags to preserve their moisture content.
(4750 lb/yd3). The resulting chloride concentration versus They were transported to the laboratory, placed in a high-
depth profile was mathematically processed to determine the humidity chamber, and the bulk ρS monitored until it reached
combination of surface chloride concentration (CS), back- a constant value (±0.5% of the previous day’s measurement;
ground chloride concentration (C0), and the apparent chlo- temperature = 22 ± 2°C [72 ± 3.6°F]) in each core. Once
ride diffusion coefficient (DAP) that provided a satisfactory reached, the cores were cut into five sections (2.5 ± 0.5 cm
numerical fit to a simple diffusion concentration profile per thick) and processed as described previously to quantify
Eq. (4) (where t is bridge age at the time of core extraction total chloride content per sample weight (concrete). Paired
and x is distance from concrete surface). ρS and DAP values were thus produced for each core section.

ACI Materials Journal/November 2019 247


ρS versus DAP from cylinders at short-term curing
(laboratory control data)
Data were obtained from two studies performed by Liu
et al.20 and Andrade et al.21 In both studies, cylinders were
made and soaked in chloride-free water to constant weight.
The cylinders in Liu et al. study20 followed NT Build 443.30
For the other study, once the half-cylinder was saturated,
they were placed in plastic bags to prevent evaporation. At
the upper surface of each cylinder, a plastic tube containing
distilled water with a 3.5% NaCl concentration was placed
and worked as a ponding pool. Cylinder edges were sealed
to prevent the saltwater from filtering onto other cylinder
surfaces. At different time periods (Andrade et al.21: 38 and
120 days; Liu et al.20: between 100 and 400 days), selected
Fig. 2—Empirical correlation between ρS and DAP for
cylinders from Andrade et al.21 were removed from the
Florida bridges.19 Exposure time for each bridge is defined
system and a central core extracted from the entire 20 cm
with number in parentheses (that is, exposure time for HFB
length using a 5 cm diameter core drill bit. Liu et al.20 cylin-
bridge is 9 years).
ders were sliced with a pattern similar to the extracted cores
in bridges. The cores were cut and the sections processed As to the equivalent factor, a very close value of 18,245 is
as described previously to measure total chloride concentra- obtained from the test data from SCC experimental data,
tion. In the 2016 study,21 each cylinder’s ρS was measured while in a second test series (NC), the value obtained (7389)
using the same Wenner array and four points as in the study is quite different than the theoretical constant value (20,400).
of the bridges, and at three times: 1) during initial cylinder This new evidence corroborates previous investigations,15
saturation; 2) before placement in plastic bags; and 3) after and that goes in the same direction with what ASTM is
removal from the NaCl solution. In Liu et al.’s study,20 the currently taking on—who is preparing a standard of the
resistivity was measured on companion cylinders using a electrical resistivity method. Several other trials are being
Wenner probe array, but the measured values were converted performed at the present (that is, experiments with repair
to ρS. This procedure produced paired ρS and DAP values for mortar: low, intermediate, and high durability performance)
each cylinder at each stage. and will be presented in the near future to corroborate this
empirical correlation ρS versus RCP.
RESULTS
Correlation between ρS and RCP Correlation between ρS and DAP from aged bridges
The analyses produced empirical correlations between ρS cores
and RCP data for the two concrete types evaluated for bridge Results for each of the three data sources18-20 are addressed
construction (Fig. 1): self-consolidating concrete (SCC) individually and then as a whole to determine a possible
and normal concrete with slump (NC). Trend and regres- correlation between ρS and chloride diffusivity.
sion equations were developed for each type and a correla- Sagüés et al.19 results are given in Fig. 2. The ρS and DAP
tion line proposed for each equation. Both the ρS and RCP data from this study showed a good correlation (0.9881 <
indexes show a clear inverse tendency: ρS values increasing R2 < 0.756) between both indexes (Fig. 2). Two correlations
as RCP values decrease. were considered with these data because a slight deviation
Performance in SCC data was slightly better than in NC was observed for the DPE bridge values (w/c = 0.38), which
data. All values were within the 150 coulombs < RCP < 3000 differed from the other bridges in that it contained a concrete
coulomb and 6 kΩ-cm < ρS < 120 kΩ-cm ranges, corre- with clear differences from the other evaluated bridges: it
sponding to concretes of regular performance (10 kΩ-cm < contained a thick, granite-based aggregate and a mineral
ρS < 20 kΩ-cm; 2000 coulomb < RCP < 1000 coulomb), addition from blast-furnace slag substitution (70% by
good performance (20 kΩ-cm < ρS < 50 kΩ-cm; 1000 cement replacement). The concrete in all the other bridges
coulomb < RCP < 500 coulomb), and excellent performance contained limestone gravel aggregate (except HFB, which
(ρS > 50 kΩ-cm; RCP < 500 coulomb). also contained granite; w/c = 0.41), and fly ash (20 to 30%
These three concrete types had correlations very similar replacement for concrete) and/or microsilica (<10% replace-
to those established by Andrade and Whiting.15 Although ment for concrete) as mineral additives. A better perfor-
the regressions for SCC were nearer to the theoretical value, mance was obtained from the three bridges with concrete
proposed from the aforementioned reference, than that of containing a mixture of fly ash and microsilica: CCC (w/c =
the normal concretes with slump (NC). Nevertheless, good 0.35), BLP (w/c < 0.37), and BSB (w/c < 0.42).
correlations (R2 > 0.84) were observed from all collected All the concretes used to build the studied bridges were
data highlighting the use of ρS tests as a viable tool to indi- formulated with a mineral additive (fly ash, microsilica,
rectly determine RCP information in the evaluated concrete. blast-furnace slag, or a combination thereof), except that in
The relation observed between ρS and RCP from Fig. 1 is bridge BCB (w/c = 0.42), which was made only with port-
quite clear, and the regression coefficients from all the test land cement. The ρS and DAP values for BCB, built over
data are very high (0.8865 < R2 < 0.8440) and thus acceptable. 50 years ago, were the least favorable, demonstrating that

248 ACI Materials Journal/November 2019


Fig. 3—Empirical relation between ρS and DAP in bridges
Liu et al.20 (exposure time between 2.5 and 12 years). Fig. 5—Empirical correlation between ρS and DAP for Spain
cylinders.21
was not as good as in the previous studies but the overall
trend was quite similar to them.
If all data from Torres-Acosta et al.18 are considered
similar, regardless of the structural element where the cores
were extracted, the regression line should be DAP = 6.0 ×
10–7 ρS–1.413 with a correlation coefficient of R2 = 0.7648,
which is better than when the results are analyzed separately.
This correlation using all data together gave an ordinate to
the origin of 6 × 10–7, which is in the same order as data from
Sagüés et al.19

Relation between ρS and DAP from cylinders at


short-term curing
Figure 5 shows the data from Andrade et al.20 The results
Fig. 4—Empirical correlation between ρS and DAP for cores
for the study of water-saturated 10 x 20 cm cylinders using
from Mexico Bridge18 (exposure time is approximately
the ponding method to expose one end to 3.5% NaCl in water
2.5 years).
at 38 and 120 days showed a clear tendency: the greater the
mineral additives reduce concrete porosity and therefore exposure time, the lower the DAP value and the higher the
increase service life. Due to the difference between the DPE ρS value.
bridge concrete mixture and those of the other bridges, data The correlation coefficients for Andrade et al.21 data are
from DPE Bridge was no further considered in the regres- quite good (0.7593 < R2 < 0.7496). The overall tendency was
sion evaluation with other researcher’s data. The tendency similar to that obtained from aged bridge cores: as ρS values
line for Sagüés et al.19 has ordinate at the origin (constant in increase, DAP values decrease. If all data from Andrade
the correlation equation) of 4 × 10–7. et al.21 are considered to be similar, regardless of exposure
Figure 3 shows the results obtained by Liu et al.20 in time, the regression line should be is DAP = 2.0 × 10–6 ρS–1.326
bridges. The regression coefficient is also acceptable with a correlation coefficient of R2 = 0.816 and, which is
(0.8049) and the slope is smaller than 1; the tendency line better than when the results are analyzed separately.
has an ordinate in the origin of 7 × 10–8, one order of magni- Figure 6 depicts the data from Liu et al.20 The slope of
tude smaller than in previous data.19 the regression line is very close to the theoretical of 1. It
The data on bridges from Torres-Acosta et al.18 are repre- can be also noticed that in spite that the range of data from
sented in Fig. 4. The results from the 24 cores (half extracted Andrade et al.21 were between 7 and 70 KΩ-cm and those of
from piles and the other half extracted from pile caps) from Liu et al.20 are higher between 150 and almost 400 KΩ-cm,
the bridge on the north coast of the Yucatan Peninsula all data align in the same regression range.
exhibited trends in the ρS-versus-DAP correlation similar to Comparing the data from Andrade et al.21 and laboratory
those in the previous two studies (Fig. 2 and 3). Of the three data from Liu et al.,20 it is quite interesting to observe the
studies, the value ranges from the Mexico Bridge were the differences between the ρS exponent (–1.227 and –1.345 for
least favorable (20 kΩ-cm < ρS < 5 kΩ-cm; 8 × 10–9 cm2/s < the first reference, and –0.914 for the second reference), but
DAP < 1.5 × 10–7 cm2/s) as was the correlation (R2 = 0.544 for will be discussed later. If all data from Andrade et al.21 and
piles and R2 = 0.5515). The data correlation for this bridge laboratory tests from Liu et al.20 are considered similar, the
regression line is DAP = 5.0 × 10–7 ρS–0.908 with a correlation

ACI Materials Journal/November 2019 249


Fig. 6—Empirical correlation between ρS and DAP for cylin- Fig. 7—Empirical correlation between ρS and DAP from
drical specimens exposed in laboratory environment.20 laboratory and field data based on Liu et al.20 information
(exposure time for field data is between 2.5 and 12 years).
coefficient of R2 = 0.8731, which is better than when the
results are analyzed separately. related to the DEF), it should be multiplied by the porosity of
the specimen.
DISCUSSION Other aspects from Einstein relation to be analyzed are the
First, some comments will be made on the expected ordinate in the origin for seawater concentration would be of
correlations and further, the discussion on all data repre- 2.1 × 10–4 and that the slope of the relation D-versus-ρs is –1.
sented together will enable some general overview. Smaller values of the slope that seem to not have physical
sense, and higher values would indicate that part of the chlo-
Expected relations rides are bound, not participating in the diffusion.12
The relationship between ρs and RCP was given in the
experimental part based in that the test can be considered a Comparison of laboratory and field data
resistivity test. With respect to the relation between DAP and Both sets of data from Liu et al.20 are given first—labo-
ρs, it is based on the Einstein law of diffusivity12 in which the ratory cylinders and in field (Fig. 7). Two correlations are
K is a constant that depends on the salinity of the solution. shown from this reference (Fig. 7): ρS versus DAP from field
For seawater concentration, it takes a value of 2.1 × 10–4 test data and from laboratory test data. The main difference
cm2/s·ohm·cm between them apparently was the exposed environment
(bridge data exposure with wetting-and-drying cycles due to
D = K · ρ–1 (5) rain; laboratory data from wet cylinder exposure all the time)
and possibly the exposure time (for bridge data, >5 years; for
When representing Eq. (5) in a log-log axis, it appears laboratory data, <2 years).
as a straight line. This equation was formulated for ions There is a clear difference between the data collected
with free and spontaneous movement under the driving from bridges under real field exposure conditions and that
force of a concentration gradient in solution and not for a collected from the non-steady-state laboratory procedure
porous media such as concrete is. Because of that difference, using concrete cylinders with a NaCl ponding exposure and
Andrade12 formulated a series of assumptions for its appli- under saturated conditions. It appears that the diffusivity of
cation in concrete. Among these considerations was that the chlorides is more rapid when concrete is saturated than in
coefficient D value is the one that can be defined as “effec- concrete experiencing wetting-and-drying cycles, like that in
tive” (DEF), which means that the ions are not chemically a bridge substructure: estimated DAP values from laboratory
combined and moves without interactions with the pore tests were about five times the estimated DAP values from
walls, and it is expressed in g/L of the volume of the aqueous field data. This shows how laboratory tests to predict the
phase. service life of concrete structures in the marine environment
However, the D coefficient value that is measured from can produce an overestimated prognosis.
a chloride concentration profile is not DEF, but one that is Another possibility that may affect the DAP of laboratory
denominated “apparent” (DAP), which is the result of the tests is the time of exposure. Bridge data from field exposure
movement of diffusion and of the chemical reaction with lasted greater than 5 years (an average of 12 years) compared
the cement hydrated phases. The DAP coefficient of a chlo- to laboratory tests data, which lasted less than 2 years after
ride concentration profile, when directly compared with the concrete cylinders were fabricated. This exposure time
electrical resistivity using Einstein’s law, should be analyzed difference may produce changes in the chemical bonding of
taking into account the due to this chemical binding. In chlorides from the hydration products, which in turn could
summary, as the DAP is expressed in percent of the entire change its bulk diffusivity. This needs to be addressed later
mass, in order to be compared with the resistivity (directly with further results and will be presented in the near future.

250 ACI Materials Journal/November 2019


Fig. 9—Empirical correlation from all data between ρS
Fig. 8—Empirical correlation between ρS versus DAP for
versus DAP for laboratory experiments and field exposure,
laboratory experiments and under field conditions from each
regardless of reference.18-21
reference.18-21
being constantly saturated with water, thus accelerating the
Comparing data from Andrade et al.21 of laboratory data
transport of chloride ions within the concrete cylinders. In
(Fig. 5) with those of Liu et al.,20 it is quite interesting to
contrast, the cores extracted from the bridges18-20 were all
observe the differences between the ρS exponent (–1.227 and
from concrete elements that experienced cyclical wetting-
–1.345 for the first reference, and –0.914 for the second refer-
and-drying exposure, meaning the chlorides would not be
ence), but will be discussed later. If all data from Andrade
constantly transported throughout the exposure time of these
et al.21 and laboratory tests from Liu et al.20 are considered
concretes to the marine environment (Fig. 9).
similar, the regression line should be DAP = 5.0 × 10–7ρS–0.908
An aspect to consider is the slope of the representations,
with a correlation coefficient of R2 = 0.8731.
in turn, are not of –1 but higher or lower in absolute value.
When pooled, the data from the four studies had ranges of
The value in the exponent of –1 appears in the basic equation
8 kΩ-cm < ρS < 300 kΩ-cm, and 2 × 10–9 cm2/s < DAP < 1.5 ×
of Einstein previously presented and, therefore, the differ-
10–7 cm2/s for laboratory non-steady-state exposure. For
ence in the value from –1 to the ones that appear in the full
field exposure in bridges around the Gulf of Mexico, ranges
data representations of Fig. 9 (value for field data –1.2) indi-
were 4 kΩ-cm < ρS < 100 kΩ-cm, and 1 × 10–9 cm2/s < DEF <
cate that part of the chlorides have combined. This is what
1.2 × 10–7 cm2/s (Fig. 8).
in Reference 12 was called “reaction factor”, which is not
Even though they were exposed to the Gulf of Mexico at
going to be commented on here but it takes into account that
different latitudes, the data for concrete infrastructure exposed
not all chlorides diffuse but some part stay chemically fixed
to marine environments from the three studies18-20 exhibited
with the media (cement hydration products).
very similar ρS-versus-DAP correlations. Their correlation
The greater in absolute value is in this exponent, the greater
coefficients (0.7581 < R2 < 0.8049) were also good despite
is the amount of bound chlorides in the concrete. Figure 9
differences in service times, core extraction elevation AHT,
also displays values of the exponent minor to 1 (absolute
and concrete types (variations in w/c, cement types, pres-
value) for laboratory data, although very close (0.908). This
ence/absence of mineral additives, and different aggregates).
value does not have a physical sense and can only be due to
Data from the bridges evaluated by Sagüés et  al.19 and
the dispersion expected of the measured values. Finally, if in
Liu et al.20 exhibited better performance (5 kΩ-cm  < ρS <
a test of ρS or RCP, the value obtained was –1, then it would
80 kΩ-cm; 1 × 10–9 cm2/s < DAP < 8 × 10–8 cm2/s) than the
mean that a reaction from the chlorides wasn’t produced and
concrete from the bridge evaluated by Torres-Acosta et al.18
chloride was spreading through the pores without reacting
(4 kΩ-cm < ρS < 20 kΩ-cm; 8 × 10–9 cm2/s < DAP < 1.5 ×
with the hydrated cement.
10–7 cm2/s). Nevertheless, in all cases, the values occurred in
Another important aspect observed from the test data
the same data cloud with the same tendency.
gather is that the chloride profile concentration value is
The data plotted together are represented in Fig. 9 as field
expressed in percent by the mass of the sample—that is to
and laboratory data, regardless of authors. The correlation
say, it refers to the entire volume of the sample. Meanwhile,
between laboratory data was better (R2 = 0.8731) than for the
it was discussed before that the coefficient D in Einstein’s
field concrete data (R2 = 0.869), but both are good enough
expression is the “effective” expressed in g/L of the aqueous
regardless of concrete type, time of exposure, and environ-
phase. Therefore, it is necessary to multiply the DAP by the
ment differences. This suggests that the correlation between
porosity to obtain the same ordinate in the origin (the same
ρS and chloride diffusivity follows the well-defined Einstein
constant K of Eq. (5)) of that indicated by Einstein. Given that
law of diffusion. However, the trend line tended toward
the porosity is usually in the order of 10% in many concretes,
higher DAP for laboratory data when compared to the DAP
not multiplying the DAP by the porosity supposes a deviation
values for field data with the same ρS values (Fig. 9). This
of about an order of magnitude. In the present work, the DAP
may be due to, as explained before, laboratory cylinders20,21

ACI Materials Journal/November 2019 251


has not been multiplied by the porosity because it was not It has been proven with the present data that the pore walls,
known for all test data used from previous investigations. which interfere due to having electric polarity and also the
This, in turn, does not invalidate all the relations found, but chloride chemical combination with the hydrated phases of
does point out that it is not possible to verify if Einstein’s the cement, did not interfere with the general performance of
constant is fulfilled the way it was found in previous cases.12 Einstein’s law of diffusion.
In summary, the representation of the exposed cases indi- It can be easily deduced that electrical resistivity tests can
cates a clear relation of the DAP with the resistivity close to a substitute the accelerated method of chloride diffusion (RCP
slope of –1. This performance corroborates that, even in the test) and the one with long-term chloride diffusion (chloride
case of a porous media such as concrete, where the ion trans- profiles from extracted cores). However, it is recommended
port is “reactive” (because part of it does not progress and that a calibration test, which allows one to know the value
stays chemically bound in the cement phases), Einstein’s of the exponent of the slope, is done to predict with a higher
law is fulfilled.12,21 This is very definitive to validate the security level.
application of the theoretical relation to concrete, providing
the data come from such different sources with very different AUTHOR BIOS
cement concretes and conditions. The evidence, however, ACI member Andrés A. Torres-Acosta is a Full-Time Professor and
Researcher at the Instituto Tecnológico de Estudios Superiores de
calls for suggesting, before recommending, the substitution Monterrey (ITESM) in Querétaro, Mexico. He received his PhD in engi-
of the chloride profile testing of always making a calibration neering science at the University of South Florida, Tampa, FL, in 1999.
for each specific concrete. His research interests include construction materials and structures, with
a special emphasis in concrete infrastructure inspection, evaluation, and
durability forecasting.
CONCLUSIONS
Good empirical correlations were observed for ρS versus ACI member Francisco J. Presuel-Moreno is a Professor at Florida
Atlantic University, Boca Raton, FL. He received his PhD in engineering
RCP and ρS versus DAP. The latter is the most useful of the science from the University of South Florida in 2002. His research interests
two because it can directly predict the service or remaining include metallic corrosion in concrete, the durability of reinforced concrete
life of a concrete structure in service in a marine environ- structures, nondestructive testing, and experimental and computational
modeling of corrosion processes.
ment. Using the proposed empirical equations, any one
of the three tests can be done and then used to extrapolate Carmen Andrade is a Visiting Research Professor at CIMNE: Interna-
approximate experimental results for the other two. tional Center for Numerical Methods in Engineering, Barcelona, Spain,
and received his doctorate in industrial chemistry. His research interests
The correlation for ρS versus RCP was not affected by include concrete durability and reinforcement corrosion.
mixture design properties (cement type, mineral, and chem-
ical admixture contents, aggregate type, and content), and ACKNOWLEDGMENTS
differences between the ρS-versus-RCP correlations for The author acknowledges the institutions they represent: Instituto
self-consolidating concrete (SCC) and normal concretes Tecnológico de Estudios Superiores de Monterrey (ITESM), Querétaro,
Mexico; Florida Atlantic University (FAU), Boca Raton, FL; and the
(with slump) are quite small. With the test data gathered International Centre for Numerical Methods in Engineering (CIMNE),
now, it was proven that the RCP test is an electrical resis- Barcelona, Spain, for the manuscript preparation. The opinions and find-
tivity test because it follows Ohm’s Law. ings in this paper are those of the author and not necessarily those of the
funding agencies.
The ρS-versus-DAP correlation for the field data was unaf-
fected by mixture design properties (cement type, mineral,
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