INHOUSE REJECTION TREND(CAPTIVE PARTS)

PREVIOUS MONTH/YEAR TREND CURRENT MONTH (FEB-23) DAILY REJECTION TREND

12.0
14 DAY REJ%
10.0 9.579.21
9.0 CUM REJ%
12 TARGET-5.0%
8.2 7.95 10.26 9.62
8.0 7.13 7.13 6.79 10 8.11
5.95 10.57
6.43 8.36 8.24
5.82 5.565.75 5.89 8 9.95 8.82
6.0 8.42
In-House Rejection %

6.157.24 7.74
6
4.0 6.15
4
1.87
2.0
2
0.0 0
2018-19
2019-20
2020-21
2021-22
Apr-22
May-22
Jun-22

Aug-22
Sep-22
Oct-22
Nov-22
Dec-22
Jan-23
Feb-23
Mar-23
Jul-22

DATE
INHOUSE REJECTION TREND(EXPORT PARTS)
CURRENT MONTH (FEB-23) DAILY REJECTION TREND
PREVIOUS MONTH/YEAR TREND 35
35.0 DAY REJ%
30 TARGET-9.0%
30.0 CUM REJ%
23.8 25
25.0 20.7
20 18.15 18.15
20.0 15.27
14.71 13.60 14.09 13.45 13.4 14.50
13.40 12.7 15 12.99
Rejection %

15.0 12.68 11.87 12.9

9.889.75 10.3 9.26 14.49 13.53 14.00
9.27 8.92 13.65
10.0 10
11.04
5.0 5
0.0 0

DATE

INHOUSE REJECTION TREND(CAPTIVE+EXPORT PARTS)

20
PREVIOUS MONTH/YEAR TREND
12.0 10.92
18
10.7 10.43
16 REJ%
9.46
10.0 8.67 14
8.04 8.19 8.08 8.22 8.45
8.0 7.87 6.98
6.86
7.43 12 10.22 10.9 10.12 10.09
Rejection %

9.77 10.36
10
6.0
8 9.89
4.0 6
2.0 4
2
0.0
0
 DEPARTMENT WISE REJECTION % (Captive+Export)(FLEX+MATCH)
MOULDING MELTING CORE SHOP FETTLING
5.93 1.10 0.64 0.98

0.98 MOULDING
MELTING
0.64 CORE SHOP
FETTLING

1.10

5.93

0.64
DEPARTMENT WISE REJECTION % (HAND MOULD)
MOULDING MELTING CORE SHOP FETTLING MACHINE SHOP EXTRAS
2.90 1.33 0.65 3.45 2.48 0
0
MOULDING MELTING
2.48 2.90 CORE SHOP FETTLING
MACHINE SHOP EXTRAS

1.33

3.45 0.65

Sand Drop
1.12 Damage
1.52
Sand Fusion
0.48
Sand Inclusion
0.40 Blow Holes
0.28 1.24 Leakage
Mold Broken
0.83
0.48 Cold shut

0.66 Shrinkage
1.01
 AQUASUB ENGINEERING UNIT IV-FOUNDRY DIVISION II
DAILY REJECTION REPORT
DATE 8/2/2023
PRODUCTION
CASTING WT(CAPTIVE) CASTING WT(EXPORT) TOTAL

LINE TODAY CUM TODAY CUM TODAY CUM

FLEX 22.997 184.823 9.801 56.895 32.798 241.718
MATCH 12.285 83.092 10.428 77.687 22.713 160.779

HAND MOULD 0.372 3.775 0.188 7.514 0.56 11.289

TOTAL 35.654 271.69 20.417 142.096 56.071 413.786

REJECTION
CAPTIVE PARTS
Trial today rej Trial total
TODAY TOTAL
wt rej wt
LINE REJ WT REJ % REJ WT REJ % Rej Wt Rej Wt

FLEX 1.78 7.74 15.97 8.64 0 0

MATCH 0.98 7.98 6.41 7.71 0 0

2.76 7.74 22.38 8.24 0 0
EXPORT PARTS
Trial today rej Trial total
TODAY TOTAL
wt rej wt
LINE REJ WT REJ % REJ WT REJ % REJ WT REJ WT

FLEX 1.16 11.84 7.55 13.27 0.03 0.35

MATCH 1.80 17.26 10.66 13.72 0.00 0.13

HAND MOLD 0.00 0.00 1.18 15.70 0.00 0.07

2.96 14.50 19.39 13.65 0.03 0.55
CAPTIVE+ EXPORT
Trial today rej Trial total
TODAY TOTAL
wt rej wt
LINE REJ WT REJ % REJ WT REJ % REJ WT REJ WT
FLEX 2.94 8.96 23.52 9.73 0.03 0.35
MATCH 2.78 12.24 17.07 10.62 0 0.13
HAND MOLD 0 0.00 1.18 10.45 0 0.07
5.72 10.20 41.77 10.09 0.03 0.55
 AQUASUB ENGINEERING UNIT IV-FOUNDRY DIVISION II
DAILY REJECTION REPORT
DATE 8/2/2023

Major Rejection details (Captive Parts)

1.TOP BRG HSG SM610 - FLEX MC- prod -1073nos, Rej- 34NOS, Rej%-3.17%, Rej wt-0.19T,
Majordefect(MF-13,BG-4,MB-5,CD-5,BH-3NOS)

2.INLET BRACKET RS40 - MATCH MC- prod -380nos, Rej- 42NOS, Rej%-11.05%, Rej wt-0.18T,
Majordefect (SI-14,CD-17,CP-5,ID-3,SD-2NOS)

Major Rejection details (Export Parts)

1.BRUT C FRAME - FLEX MC- prod -24nos, Rej-7NOS, Rej%-29.16%, Rej wt-0.44T,
Majordefect(SD-7 NOS)

2. HINO CRANK CASE 136 - MATCH MC- prod -320nos, Rej- 63NOS, Rej%-19.68%, Rej wt-
0.50T, Majordefect (SF-19,SD-14,SI-11,CD-7,BH-6,SCAB-3 CS-3NOS)