Qp2040-l Fanuc 0imd

QP2040-L ( FANUC 0iMD )
OPERATING
MANUAL
PARTS LIST
2010-05-001
PREFACE
This manual is intended to help the operator and service technician to fully understand
our Vertical Machining center before their operation. Also for the personal safety and
prevent any damage on the machine, the operator and service technician need to
read clearly this manual before using this machine. For a long lasting of the machine’s
quality, precisely daily maintenance is recommended. As this is a necessary
instrument manual, please put this manual with the machine for quick reference.
All the drawings, pictures, in this manual, are for description without anything
concerned with dimension, accuracy or other details, according to our continuous
improvement policy, we reserve the right to change the machine specifications and
designs without pre-notice.
For the first owner and user of this machine, under normal operation and maintenance
within one year, if some parts have materials or manufacturing defect, we will repair
them or provide replacement parts free of change. If the defect is caused by the
abnormal operation or maintenance, the it is beyond the guarantee.
If there is any complaint or service required for this machine in the future, providing
correct machine model, serial number and clear description to our local dealer or us
are necessary and can shorten the time of investigation. Any suggestion or comment
are warmly welcomed for us!
0-1
Ⅰ. GENERAL CONTENTS
1. GENERAL.................................................................................................................... 1-1
1-1. Introduction........................................................................................................ 1-1
1-2. To Our Customer............................................................................................... 1-2
1-3. Product Guarantee ............................................................................................ 1-3
1-3-1. The Contents of Guarantee....................................................................... 1-3
1-3-2. Service Hours ........................................................................................... 1-4
1-3-3. Standard of service charge ....................................................................... 1-5
1-4. Safety Precautions ............................................................................................ 1-6
1-5. Safety Equipment .............................................................................................1-13
1-6. Indicator Description.........................................................................................1-13
1-7. Safety Instructions ............................................................................................1-14
1-8. Summary of Treatment of Waste......................................................................1-17
2. MACHINE SPECIFICATIONS ..................................................................................... 2-1
2-1. General Specifications....................................................................................... 2-1
2-1-1. Main Features ................................................................................................ 2-1
2-1-2. Dimensional Drawings.................................................................................... 2-2
2-1-3. Working Space Required ............................................................................... 2-4
2-1-4. ATC Moving scope range ............................................................................... 2-5
2-1-5. Caution Labels On the Machine ..................................................................... 2-6
2-1-6. Machine Specifications..................................................................................2-11
2-1-7. Standard Accessories ...................................................................................2-12
2-1-8. Optional Accessories.....................................................................................2-12
2-1-9. Power Specifications .....................................................................................2-13
2-1-10. Tool Shank and Pull Stud ............................................................................2-14
2-2. Spindle Motor Output Characteristic.................................................................2-17
2-3. All Moving Elements .........................................................................................2-19
2-4. Stroke Diagrams...............................................................................................2-20
2-5. Safety Related Elements ..................................................................................2-22
2-6. Level of Noise and Brightness ..........................................................................2-24
2-6-1. Noise Level....................................................................................................2-24
2-6-2. Brightness level .............................................................................................2-25
2-7. Check list ..........................................................................................................2-26
0-2
3. MACHINE INSTALLATION......................................................................................... 3-1
3-1. General Preparation & Selecting Location......................................................... 3-1
3-2. Foundation and Layout...................................................................................... 3-2
3-3. Installation Procedure........................................................................................ 3-2
3-3-1. Unpacking ................................................................................................. 3-2
3-3-2. Proper Method for Lifting Machine ............................................................ 3-3
3-3-3. Proper Method for Lifting Machine(Forklift) ............................................... 3-4
3-3-4. Leveling Machine ...................................................................................... 3-5
3-3-5. Install Z-axis Servo Motor and Remove Supporter ................................... 3-6
3-3-6. Install the Coolant Tank and Chip Disposal Box ....................................... 3-7
3-3-7. Connecting Power Supply......................................................................... 3-7
3-3-8. Each Axis Servo Motor Grid Adjustment ................................................... 3-8
3-3-9. Tool Change Point Adjustment ................................................................. 3-9
3-3-10. Clean & Lubricating Machine .................................................................3-10
3-4. Checkups During the Test Run.........................................................................3-10
3-5. The procedure for power-UP, Power-OFF, and Emergency stop ...................3-11
3-5-1. Power UP.................................................................................................3-11
3-5-2. Power Down.............................................................................................3-12
3-6. Mainten ance of widows ...................................................................................3-13
3-7. Installation guild of drain pipe for electrical air conditioner ...............................3-14
3-7-1. Recommendation.....................................................................................3-14
3-7-2. Oil separator install and adjustment.........................................................3-15
4. OPERATION ............................................................................................................... 4-1
4-1. Control panel description................................................................................... 4-1
4-2. Power Socket description .................................................................................4-11
5. LUBRICATION ............................................................................................................ 5-1
5-1. Automatic Lubrication System ........................................................................... 5-1
5-2. Lubrication Structure ......................................................................................... 5-2
5-3. Electric Cabinet and Power cable...................................................................... 5-4
6. MAINTENANCE .......................................................................................................... 6-1
6-1. Adjusting Belt Tension....................................................................................... 6-1
6-2. Pneumatic system ............................................................................................. 6-2
6-2-1. Pneumatic Control Circuit............................................................................... 6-2
6-2-2. Pneumatic tank............................................................................................... 6-3
0-3
6-3. Remove chip and renew coolant ....................................................................... 6-4
6-4. Notice for maintenance and inspection.............................................................. 6-5
6-5. Maintenance and Inspection List ....................................................................... 6-8
6-6. Spare part list for maintenance.........................................................................6-12
6-6-1. Vital element ............................................................................................6-12
6-6-2. Machine spare...............................................................................................6-13
6-6-3. Machine spoilage part ...................................................................................6-15
7. ARM-CAM TYPE ATC................................................................................................. 7-1
7-1. Timing Chart ...................................................................................................... 7-1
7-2. Relationship Between Proximity Switch, Dog and Scale for confirmation.......... 7-2
7-3. Dog Adjustment and Installation of Proximity Switch......................................... 7-3
7-3-1. Dog Adjustment.............................................................................................. 7-3
7-3-2. Installation of Proximity Switch ....................................................................... 7-4
7-3-3. Tightness torque of axis coupling ................................................................... 7-4
7-4. Emergency Stop and Method of Recovering Normal State after Power Failure 7-5
7-5. Maintenance and Inspection.............................................................................. 7-5
7-5-1. Oil Amount Confirmation ................................................................................ 7-5
7-5-2. Oil change ...................................................................................................... 7-6
7-5-3. Confirming Dog, Proximity Switch and Chain ................................................. 7-6
7-6. Confirmation of Timing Belt for Driving .............................................................. 7-6
7-7. Adjusting Brake Gap.......................................................................................... 7-7
7-8. Angle positioning of spindle adjustment ............................................................ 7-8
7-9. Z axis first home position set （ARM type） .................................................... 7-9
8. CAROUSEL TYPE AUTOMATIC TOOL EXCHANGING SYSTEM ............................ 8-1
8-1. The structure profiled diagram of carousel type tools magazine. ...................... 8-1
8-1-1. Carousel type tools magazine ........................................................................ 8-2
8-2. Tool Clamping and unclamping system............................................................. 8-3
8-3. Z axis secondary home position set （carousel type） .................................... 8-4
8-4. Spindle orientation angle adjustment.（carousel type） ................................... 8-5
8-5. Adjusting and set of air pressure ....................................................................... 8-6
8-6. Adjusting for oil feeder of Pneumatic system..................................................... 8-6
8-7. The tools back ward of spindle adjusting and inspection................................... 8-6
8-8. Air blast of spindle for adjustment and inspection.............................................. 8-7
0-4
Ⅱ. ELECTRIC CONTENTS
ELECTRICAL TROUBLE SHOOTING...................................................................... A-1
ARM ATC Trouble shooting .................................................................................. A-1
Carousel ATC Trouble shooting ............................................................................ A-2
Machin Cannot Initialize(NOT READY)................................................................. A-3
Machinery Interface Signal Dysfunction ................................................................ A-4
Arm Type Interface Signal Trouble Shooting ..................................................... A-4
Carousel Type Interface Signal Trouble Shooting ........................................... A-11
Electric Diagram ....................................................................................................... B-1
M-Code ................................................................................................................... C-1
Carousel Type Tool Change Marco .......................................................................... D-1
Keep Relay's Addresses and Function ..................................................................... E-1
Ⅲ. PARTS LIST
SPINDLE HEAD .........................................................................................................01
COLUMN ....................................................................................................................02
TABLE ........................................................................................................................03
SADDLE .....................................................................................................................04
MACHINE BASE ........................................................................................................07
Ⅳ. OPTIONAL ACCESSORIES
0-5
1. GENERAL
1-1. Introduction
A trained and qualified personnel is allowed to proceed operation and maintenance.
This manual covers the following areas for the benefit of those who operate and
maintain the machine.
The experienced of the CNC machine center as well as the beginner should read it
thoroughly to operate this machine correctly so that the machine works efficiently.
The operator must thoroughly read and understand the safety guidelines to ensure
the safety of personnel and the machine, to avoid serious injury, loss of life or
substantial damage of the machine.
Note : There may be some difference between the manual and the machine due to
the machine improvement.
Chapter 1 : Lists the points that the operator must observe in order to ensure the safety of
the machine and personnel. Note that these are only the bare essential
considerations in a normal working environment and more care may be
required depending on the actual circumstances.
Chapter 2 : Describes the specifications of the whole series of machines. You can
convenient to determine which of the specifications your machine conforms to
and to mark the next appropriately.
Chapter 3 : Describes the machine accepted from the manufacture to your factory until it
can be commenced working.
Chapter 4 : Introduces the operation panels. For more detailed information’s must refer to
the CNC controller operation manual.
Chapter 5 : Describes the automatic lubrication system and others.
Chapter 6 : Describes the procedures for maintenance, inspections and adjustment. For
more detailed information, please ask a CHEVALIER engineer.
Chapter 7 : Describes the arm type ATC construction and about the related key point
electrical units be adjusted.
Chapter 8 : Describes the carousel type automatic tools changing system and its operation
procedures.
1-1
1-2. To Our Customer
We are indeed pleased at your selection of a brand new our company product.
QP2040-L multi-functional vertical CNC machine center series are the rugged,
precision made machine tool. With proper care, it will give you superior working
finishes for years to come.
This operating and maintenance manual will assist you in operating and maintaining
this quality machine tool. We suggest that this manual to be stored in a place that is
easily accessible to the operator for instant reference. To ensure security and smooth
operating of this equipment, the operator is required to read this manual thoroughly
and have a good understanding of it before operation.
All the drawings, diagrams shown in this manual are used for illustrative purposes
only. The actual dimensions or tolerances of all components are not provided in this
manual. We reserve the right to continuously improve our products’ performance with
engineering changes.
Under normal operation and maintenance, all components of this machine are
warranted for one full year. Any improper practice or maintenance which are not
recommended by us will cause expiration of the warranty. Upon receiving the
machine. Please check all the accessories listed in the packing list and the machine
condition as well. Any problem or damage, please inform your dealer immediately.
We look forward to serving you in the future, and take this opportunity to wish you
every success in the profitable operation for your new QP2040-L machine center
series.
Should any service or parts be required, please indicate the serial number of your
machine when communicating with CHEVALIER.
1-2
1-3. Product Guarantee
1-3-1. The Contents of Guarantee
CHEVALIER protects your purchase with one year guarantee for the first owner of
this machine from the date when both parties sign the acceptance of the product
shipped from our factory. Under normal usage, if this product has problem during
the guarantee period, we will offer technical support aid. During the guarantee
period we will offer free services and replacement for the defective parts subject to
the service record. The spindle is guaranteed for a period of twelve (12) months or
5,000 hours subject to the shorter period. In addition to above guarantee, we also
provide in time technical support, including Service Instructions, parts supply and
troubleshooting .
This warranty only covers the delivered machine and does not apply to any loss
and/or damage, direct or indirect, resulting from such malfunction or failure.
The limit of spindle service life:

1. If the spindle speed is over 9000rpm, the tool dynamic balance needs grade 2.5G.
If the spindle speed is over 12000rpm, the tool dynamic balance needs grade
1.0G.
2. If a continuous usage over Nmax.×75％rpm, the machine must be shut down at
least one hour after every 24 hours of operation.
3. Allotment of speeds: about 70% below Nmax.×75％rpm, about 20% between
Nmax.×75％ to 90％rpm and about 10% over Nmax.×90％
1-3
We do not offer guarantee for any of following items, and the repair parts and service
fees need to be charged according to company regulations.
1. Changing machine specifications or accessories causes troubles or damages -
user himself or user’s consigned people changes, takes apart or modify the
machine or its accessories, and causes troubles or damages.
2. The troubles caused by force majeure or improper operation -
(1)Damages or troubles caused by natural disasters such as earthquake, typhoon,
fire, flood, lightning stroke, unstable voltage, etc… and environmental factors
such as sulfur gas, chemical, mouse damage, insect pest, etc… .
(2)Troubles or damages caused by misuse such as intentional destruction,
incorrect power, voltage, pneumatic pressure or improper operation.
(3)Troubles or damages caused by improper maintenance (machine warm-up).
3. Consuming parts and accessories
The consuming parts inside and outside the machine body and the accessories
such as light bulbs, fluorescent tubes, water sweeping brush, rubber oil hose,
rubber scratch bar, rubber cushion, filtering (asbestos) net, power cords, fuses,
batteries, etc… They are consuming parts which need replacement under normal
use, and are not guaranteed.
4. Sorry for no free charge service under following situations -
(1) The guarantee period is over.
(2) Request a service for maintenance or adding/replacing lubricant.
(3) Request a correction on precision, function, etc… which are not specified in the
product specification handbook or purchase contract.
(4) After guarantee period is over, a service fee for inspection should be charged
according to company regulations although there is no replacement of parts.
1-3-2. Service Hours:
Either within guarantee period or after guarantee period, we do services only in

office hours. Except “in time service and troubleshooting” contract signing
customers, there is no service in holidays, national holidays or traditional folk
festivals proclaimed by local government.
1-4
1-3-3. Standard of service charge:
In order to protect your basic rights and interests, we clearly stipulate a standard of
service charge, which consists of two sections - the items to be charged and the
charge standard.
1. The items to be charged
Principally, the items are the services after guarantee period and the
non-guarantee items within guarantee period.
2. Charge Standard
Inspection Fee: This is the service fee that our engineers or technicians based
on their professional knowledge inspect/verify the machine troubles, or adjust
/correct the control parameters for you.
Parts fee: For troubleshooting, the damaged part needs replacement with a
new one which should be charged.
Transportation fee: This is the transportation fee that our engineers or
technicians go to your company for service or correcting control parameters.
Within guarantee period, you don’t need to pay transportation fee. After guarantee
period, you have to pay transportation fee.
Wages: This is the technical service fee for troubleshooting or replacing the
damaged parts.
Accommodation fees: These are the meal and local hotel fees which our
engineers or technicians come to your company for service or correcting control
parameters. There is no accommodation fees within guarantee period. After
guarantee period, you have to pay these fees.
1-5
1-4. Safety Precautions
This machine is provided with a number of safety devices to protect personnel and
equipment from injury and damage.
However, these cannot cover all aspects of safety, therefore the operator must
thoroughly read and understand this chapter before operating the machine. The
operator should also take into consideration other aspects of safety related to
particular environmental conditions and materials.
Spare space around the machine should be reserved so the technician can open the
electric cabinet door for maintenance or reparation.
The service of a qualified electrician should be used to connect the machine to plant
power. The power supply voltage must be the same as the machine requires.
Be sure that all wiring is in accordance with local building codes. This machine is a
multifunction vertical CNC machine center with automatic operation and typical
manual operate model. It is primary used to cut the materials such as steel, cast iron,
copper, aluminum…etc.
It is not recommended to cut a danger material such as Magnesium or worked in a

potential explosion environment.
1. Basic operating practices
(1) Some control panels, transformers, motors, junction boxes and other parts have
high-voltage terminals, these should not be touched, or a severe electric shock
will be sustained.
(2) Do not touch a switch with wet hands. This, too, can produce an electric shock.
(3) Make sure that all doors and safety cover are fitted before switching on the power.
If any door or safety cover is to be removed, first cut off and lock the main
breaker.
(4) The emergency stop push button switch location should be well known so that it
can be operated at any time without having to look for it.
(5) Before replacing a fuse, power off the machine.
(6) Provide sufficient working space to avoid hazardous falls.
(7) Water or oil can make floors slippery and hazardous. To prevent accidents, all
floors should be dry and clean.
(8) Before operating switches, always check that they are the right ones.
(9) Never touch a switch accidentally.
1-6
(10) Work benches near the machine must be strong enough to prevent accidents.
Articles should be prevented from slipping off the bench surface.
(11) If a job has to be done by two or more operators, coordinating signals should be
given at each step of the operation. Unless a signal is given and acknowledged,
the next step should not be taken.
(12) Do not handle coolant with bare hands since it is liable to cause irritation.
Operators with allergies should take special precautions.
(13) Do not operate the machine during violent thunderstorms.
(14) Do not remove or otherwise interfere with safety devices such as stop dogs, limit
switches, or interlocks in order to increase axis travel.
(15) Do not modify the machine in any way that is likely to affect it safety.
(16) This machine is not suitable for working under the potential environment of
explosion.
(17) If there is a danger of explosion or fire because flammable material is to be cut

or a danger of fire due to coolant, ensure there is a fire extinguisher at hand.
Additional, please ask for the supplier whom providing the materials with
potential explosion dangerous, that he has the duty to supply the safety required
notice for cut the danger materials. (Ex : Magnesium)
Materials recommend being use for the machine as following:
1. Steel 2. Iron 3. Cast iron 4. Aluminum alloys 5. Copper alloys.
Other materials should be selected carefully by operators.
(18) check slings, chains, hoists, and other lifting gear for defects before use. Repair
or replace defective gear immediately.
2. Routine inspections
When checking belt tensions, do not get your fingers caught between the belts and
pulley.
(1) Check pressure gauges for proper readings.
(2) Check motors, gear boxes and other parts for abnormal noises.
(3) Check the motor lubrication, and sliding parts for evidence of proper lubrication.
(4) Check safety covers and safety devices for proper operation.
(5) Check belt tensions. Replace any set of belts that has become stretched with a
fresh matching set.
1-7
3. Warm up
(1) Warm up the machine, especially the spindle and feed shaft by running them for
10 or 20 minutes at about half or one-third the maximum speed in the automatic
operation mode.
(2) If the machine is used for actual machining immediately after being started,
following a long idle period, sliding parts may be worn due to lack of oil. Also,
thermal expansion of the machine components can jeopardize machining
accuracy. To prevent this condition, always warm the machine up.
(3) Thermal expansion may cause inferior machining accuracy. Warm up should be
performed to avoid these malfunctions as abnormal worn-out of slide face, stick
slip and so on. Due to the sufficient warm up, thermal expansion becomes stable,
and the machine can manufacture products which have evenness and high
machining accuracy.
(4) Warm up is always required before daily operation. In cold district, warm up
should be done sufficiently. Check the operation, lubrication and so on of each
part during warm up.
4. Coolant
When selecting a coolant, take the following items into consideration by consulting
the supplier of the coolant.
(1) Use water-soluble coolant.
If oil-based coolant is used the coolant temperature rises as its delivery
decreases, causing thermal distortion of the machine. In addition, it is necessary
to take precautions against fire hazards, such as installing a fire extinguisher,
since oil-based coolant is flammable.
(2) Take the lubricity, corrosion - prevention performance, and anti - foaming
characteristics into consideration.
(3) Make sure that the coolant has no adverse affects on the human body. Since
water-soluble coolant often causes poisoning, pay sufficient attention to the
hygiene of the operators.
(4) Make sure that the coolant does not cause curing or expansion of rubber or
plastic products, or chemical products.
(5) Make sure that mixing of the coolant with the recommended lubricating oil does
not cause problems. In some cases the mixing of coolant with lubricating oil
causes a chemical change, resulting in discoloration or solidification of the
coolant.
1-8
5. Operation
(1) Do not work with long hair that can be caught by the machine. Tie it up at the
back, out of the way.
(2) Do not operate switches with gloves on. This could cause malfunctions, etc.
(3) Whenever a heavy workpieces must be moved, two or more persons should
always work together if there is any risk involved.
(4) Only trained, qualified workers should operate forklift trucks, cranes or similar
equipment and apply slings.
(5) Whenever operating a forklift truck, crane or similar equipment, special care
should be taken to prevent collisions and damage surroundings.
(6) Wire ropes or slings should be strong enough to handle the loads to be lifted and
should conform to the mandatory provisions.
(7) Hold Grip workpieces securely.
(8) Stop the machine before adjusting the coolant nozzle at the tip.
(9) Never tough a turning workpieces or spindle with bare hands or in any other way.
(10) To remove a workpieces from the machine, stop the tool and provide plenty of
distance between the workpieces and the tool.
(11) While a workpieces is turning, do not wipe it off or remove chips with a cloth or
by hand. Always stop the machine first and then use a brush and a sweeper.
(12) Do not operate the machine with safety front door removed.
(13) Use a brush to remove chips from the tool tip not by bare hands.
(14) Stop the machine whenever installing or removing a tool.
(15) Whenever machining magnesium alloy parts, wear a protective mask.
(16) Always use safety shoes with steel toe caps and oil-resistant soles.
(17) Never wear loose or baggy clothing.
(18) Always completely fasten buttons and hooks on the arms of clothing to avoid the
danger of entanglement in drive mechanisms.
(19) Do not operate the machine while under the influence of drugs with powerful
effects, unprescribed drugs, or alcohol.
(20) Do not operate the machine if you suffer from dizziness or fainting spells.
(21) Always use gloves when loading or unloading workpieces or tools and when
removing chips from the work area to protect your hands from sharp and heat
generated during machining.
(22) Always wear helmet of there are any overhead obstacles in the work area.
(23) During automatic operation, never open the machine door.
(24) When performing heavy-duty machining, carefully prevent chips from being
accumulated since hot chips can catch fire.
1-9
(25) Wear a safety glasses at all times during the operation of the machine to avoid
coolant splashing into eyes.
(26) When the machine working for a heavy-duty cutting or want to obtain highly
machining quality. It may be required and recommended to use coolant for
prevent the fire hazard generated and take good performance.
(27) KEEP AREA AROUND MACHINE well light(>500 lux) and dry.
6. To interrupt machining
When leaving the machine temporarily after completing a job, turn off the power
switch on the operation panel, and main circuit breaker.
7. Completing a job
(1) Always clean the machine or equipment. Remove and dispose of chips and clean
cover windows, etc.
(2) Do not clean the machine or equipment, before it has stopped.
(3) Return each machine component to its initial condition.
(4) Check wipers for breakage. Replace broken wipers.
(5) Check coolants, oils and lubricants for contamination. Change them if they are
seriously contaminated.
(6) Check coolant, oil and lubricant levels. Add ,if necessary.
(7) Check the chip tank filter.
(8) Before leaving the machine at the end of the shift, turn off power switch on the
operating panel, machine main circuit breaker and factory feeder switch in that
order.
8. Safety devices
(1) Front door, rear guard and splash guard.
(2) Overtravel limit switches.
(3) Emergency stop push button switch.
9. Maintenance operation preparations
(1) Do not proceed to any maintenance operation unless instructed to do so by the
foreman.
(2) Replacement parts, consumables (packing, oil seals, O-rings, bearing, oil and
grease etc.) should be arranged in advance.
(3) Prepare to record preventive and corrective maintenance operations.
(4) Thoroughly read and understand the safety precautions in the instruction manual.
(5) Thoroughly read the whole maintenance manual and fully understand the
principles, construction and precautions involved.
1-10
10. Maintenance operation
(1) Those not engaged in the maintenance work should not operate main circuit
breaker or the control power ON switch on the operating panel,. For this purpose,
“Do not Touch the Switch, Maintenance Operation in Progress!” or similar
wording should be indicated on such switches at any other appropriate locations.
Such indication should be secured by a semi-permanent means in the reading
direction.
(2) With the machine turned on, any maintenance operation can be dangerous. In
principle, the main circuit breaker should be turned off through out the operation.
(3) After the power has been switched off for a short while, check the voltage with a
multi-meter or similar instrument to make sure that there is no residual voltage.
Also discharge the capacitors.
(4) The electrical maintenance should be done by a qualified person or by others
component to do the job. Keep close contact with the responsible person. Do not
decide by yourself.
(5) Overall limit and proximity switches and interlock mechanisms including
functional parts should not be removed or modified.
(6) When working at a height, use steps or ladders which are maintained and
controlled daily for safety.
(7) Fuses, cables, etc. Made by qualified manufacturers should be employed.
(8) Always switch off the main power breaker and lock it before replacing bulbs or
other electrical equipment and use products with the same specifications as the
original.
(9) Do not start the machine until all of the covers removed for maintenance have
been refitted.
(10) Do not use compressed air to clean the machine or to remove chips.
(11) Always use gloves when clearing away chips; never touch chips with bare
hands.
11. Until operation is begun after maintenance
(1) Arrange things in order around the section to receive the maintenance, including
working environments. Wipe water and oil off parts and provide safe working
environments.
(2) All parts and waste oils should be removed by the operator and placed far
enough away from the machine to be safe.
(3) The maintenance person should check that the machine operates safely.
(4) Maintenance and inspection data should be recorded and kept for reference.
1-11
12. If the personal is trapped by axes movement, then the release procedure is shown
as below：
(1) Press the Emergency-STOP button.
(2) Reset the Emergency-STOP button.
For FANUC controller the NC control is ready.
For Mitsubishi controller the NC control is ready.
For Heidenhain controller then pressing POWER ON and CE to make NC
controller ready.
For Siemens controller then press RESET to make NC controller ready.
(3) Switching to manual mode.
(4) Press axes movement control device together with enable device to release the
togged personal.
1-12
1-5. Safety Equipment
Please pay extra care on practicing these safety tips previously mentioned to prevent
hazardous accident. Also please take note on the following safeguards and realize
their functions to maintain the machine running in normal condition and longer life.
Item Equipment Function Position

1 Splash guard To prevent chips and coolant from emitting Machine front
2 Emergency stop To immediately disable machine function. Control panel
3 Lubricant alarm To prevent slide ways from wearing. Control panel
4 Overload alarm To prevent motor from overloading Control panel
5 X-axis limits switch To prevent X-axis from overtravel. Saddle of X-axis
6 Y-axis limits switch To prevent Y-axis from overtravel. Saddle of Y-axis
7 Z-axis limits switch To prevent Z-axis from overtravel. Column of Z-axis
X,Y&Z axis CNC parameter
8 To prevent X,Y & Z axis overtravel.
software switch setting
To prevent operator touch the tools
9 ATC guard ATC
magazine while it on rotating.
Manual tools To assist operator easily and safety to Front side of
10
interlock device change tools. spindle guard
Movable doors To protect operator insulated dangerous Top of both
11
interlock device and injury from the automatic operation. movable doors
To prevent personnel be electric shocked
12 Cabinet door safety Electric cabinet
from the electrical device.
1-6. Indicator Description
Green (down) : Running
Orange (middle) : program cycle end.
Red (up) : alarm
1-13
1-7. Safety Instructions
All machining centers contain hazards from rotating cutting tools, belts, pulleys,
high voltage electricity, noise and compressed air.
Rotating cutting tools can cause severe injures, Never approach or

touch rotating cutting tools. Verify that all cutting tools are properly
clamped and secure before operating machine.
Rotating pulleys and belts can severely injure you. Never place any
part of your body near rotating or moving parts. Always ensure
guards are in place before operating this machine.
High voltage electricity can severely injure or kill you. Never attempt
to adjust or repair electrical circuits unless you are familiar with the
circuits and are qualified to work on the electrical circuits. Always
keep electrical cabinet closed when operating this machine.
Compressed air can injure you. Do not work on compressed air

systems without first disconnecting the source of compressed air.
Always wear safety glasses when performing maintenance on
compressed air system.
1-14
SAFETY LABEL NO. 1:
Rotating Cutting Tools Safety Label.

Located as shown in the Figure "Safety Label Locations".
SAFETY LABEL NO. 2:
Electrical Shock Danger Label.

Located as shown in the Figure "Safety Label Locations".
1-15
DANGER - Immediate hazards which WILL result in death or permanent injury.
WARNING - Unsafe operating practices could result in severe physical injury.
CAUTION - Unsafe operating practices could result in severe physical injury.
Note:
Do not modify or alter this equipment without the written approval of CHEVALIER
Machinery. Unauthorized changes may lead to hazardous conditions. Address any
question to CHEVALIER Machinery service Department.
1-16
1-8. Summary of Treatment of Waste
(1) The treatment of air pollution during operation

The fine dust and coolant spray, which are brought about during machining, indeed
result in air pollution. An air filter or dust collector is necessary.
(2) The treatment of waste tool

Deposit worn-out or damaged tool in the bucket. Appoint some qualified scrap metal
company to dispose.
(3) The treatment of waste lubricant and grease

Deposit waste lubricant and grease in certain container. Appoint some qualified
recycling company or POL agent to dispose.
(4) The treatment of waste coolant

Deposit waste coolant in certain container. Appoint some qualified sewage treatment
company to dispose.
(5) The treatment of waste machine

A machine that is out of work after a long period of service should be replaced.
Appoint some qualified scrap metal company to dispose.
(6) The treatment of packing materials

The machine is properly packed by the manufacturer with various materials for safe
delivery. After unpacking, these packing materials should be disposed in
classification as follows :
c Plastics : Appoint some qualified recycling company to dispose.

d Metal : Give them to our service persons or appoint some qualified scrap metal
company to dispose.
e Wood : Appoint some qualified recycling company to dispose.
The disposal of wastes, such as oil, coolant, and chips, must comply the local regulations.
1-17
2. MACHINE SPECIFICATIONS
2-1. General Specifications
2-1-1. Main Features
1. Z- axis servo motor 11. Head stock body

2. Heat exchanger 12. Spindle
3. Electrical box 13. Table
4. Main power switch 14. X- axis servo motor
5. Y-axis servo motor 15. Warning lamp
6. Column 16. Control panel
7. Lubricator 17. WATER TANK
8. Machine base 18.Tool magazine
9. Spindle motor 19. Guard shield
10. Cylinder 20. Saddle
10 9
1
15 2
18 3
19 11 4
16 12
20
13 5
14
6
7
17 8
Figure 2-1
2-1
2-1-2. Dimensional Drawings
Figure 2-2
Figure 2-3
2-2
Figure 2-4 top view
2-3
2-1-3. Working Space Required
Following is a top view drawing and show with the working space required for easy
to operate and maintenance.
Figure 2-5
2-4
2-1-4. ATC Moving scope range
A B C D
QP2040-L 115 300 225 640
Figure 2-6
2-5
2-1-5. Caution Labels On the Machine
1. Safety related information, which must be strictly observed by all machine
operators is given on caution labels. These caution labels are attached to the
machine.
Figure 2-7
The position of caution labels on the machine.
2-6
Picture of safety labels and instructions
(1) WARNING :
Keep off machine when in automatic mode. Can

cause severe injury. Set control in manual model
before standing on machine. Turn off and lock out
power at electrical panel before servicing.
(2) WARNING :
Do not operate before shutting

door.
Keep off machine when in
Do not operate before shutting door. Keep off
automatic mode.
Can cause severe injury.
Set control in manual mode
machine when in automatic mode. Can cause
before standing on machine.
Turn off and lock out power
at electrical panel before
servicing.
severe injury. Set control in manual mode before
standing on machine. Turn off and lock out power at
electrical panel before servicing.
(3) WARNING :
Keep hands, clothing and body clear off tool/spindle
rotation. Machine starts and moves automatically.
SAFETY INSTRUCTION
Before working near spindle ;
1. Return all tools to magazine.
2. Set in manual mode, stop spindle.
3. Hang “Do not touch” sign on operator’s panel.
4. Wear safety helmet.
(4) INDICATION :
Describes the moving direction of all axis and define

the meaning of direction to each axis. To prevent
fault in operation.
(5) CAUTION :
Always wear safety shoes with steel toe caps and

oil-resistant soles to prevent slide down.
2-7
(6) DANGER :
Compressed air can injure you. Do not work on

compressed air systems without first disconnecting
the source of compressed air. Always wear eye
protection when performing maintenance on
comprised air system.
(7) INDICATION :
Don’t unclamp tools when it clamped in spindle.

Keep the tool vertically to insert it into spindle.
(8) INDICATION :
This push button is used for manual tools clamping

and unclamping. Keep press this button that the tool
would be unclamped from spindle. Release this
button tools would be clamped by spindle.
(9) DANGER :
High voltage electricity can severely injure or kill you.

Never attempt to adjust or repair electrical circuits
unless you are familiar with the circuits and are
qualified to work safely on the electrical circuits.
Always turn off the power before attempting to work
on this machine.
(10) DANGER :
Hazardous voltage. Will cause severe injury or death.
SAFETY INSTRUCTION
1. Verify power in lock out before servicing.
2. Resident voltage-check components with multitester
before touching.
3. Refer to maintenance manual for fuse replacement
procedures.
2-8
(11) INDICATION :
Describe the required power voltage which is 220 or
200-400V / 3PH / 50HZ
PREWIRED TO 400V
ATTENTION !
440V/3Ph/60HZ. It has to pay attention for only open
Only open after
the door of cabinet after interrupting the main switch.
(12) INDICATION :
Showing with the serial NO. and manufacturing date
of this machine been produced by CHEVALIER.
0410-00010007
(13) INDICATION :
A name plate show the machine is in compliance
with the CE requirement.
0211-00269A02
(14) CAUTION :
To be ground by user. A ground rod made of solid
copper 8 feet in length , 3/4” in diameter should be
driven in the earth with 6 inch approximately
exposed above concrete floor. Connect a suitable 10
gage wire from screw marked ( ) in electrical
cabinet ground rod.
(15) DANGER :
Rotating pulleys, belts and chains can severely injure
you. Never place any part of your body near rotating or
moving parts. Always ensure guards are in place
before operating this machine.
2-9
(16) INDICATION :
Indicates machine weight, spindle speed required air
Machine weight: pressure, voltage, required capacity of power.
Spindle speed: Air required:
Main Volt: Power required:
2910-00120B00
(17) CAUTION:
To shut off the main power of entire machine and

then operator can open electrical cabinet.
0211-00298000
(18) INDICATION :
Lifting / Point position.
N010-03001000
2-10
2-1-6. Machine Specifications
Description QP2040-L
Table
Table size 1200×510mm (47.2”×20” )
T-Slots (no.×w×dis) 5 × 18mm ×100mm ( 5×0.71”×3.94” )
Max. Table load 600kg ( 1320 lbs )
Travels
X Travel 1020mm ( 40.2” )
Y Travel 530mm ( 20.87” )
Z Travel 510mm ( 20” )
Spindle
Spindle nose to table 130 ~ 640mm ( 5.1” ~25.2” )
Spindle center to column 585mm ( 23” )
Spindle taper BT40 ( opt.CT40,DIN40 )
Belt Drive : 80~8000 rpm (opt. 10000,12000rpm)
Spindle speed
Direct Drive : 12000rpm (opt. 15000rpm)
Spindle diameter 70mm ( 2.8” )
Feed Rates
Rapid on X,Y,Z axis 30/30/24min ( opt. 30/30/30m/min.)
Cutting feed rate 10m/min ( 394IPM )
Accuracy
Positioning P0.014mm (±0.004/300mm)
Repeatability PS 0.010 (±0.003mm)
Tool changer
Tool capacity Arm 24 (opt. Carousel 20)
Max. tool diameter 76mm (3”) (Tool is next pocket)
Max. tool diameter 120mm (4.7”) (Without tool is next pocket)
Max. tool weight 7kg (15 lbs)
Motor
Belt drive (F) : 7.5/11kw (10/15HP)
Spindle motor
Direct DRIVE (F) : 5.5/7.5KW (7.5/10HP)
Drive motor X , Y, Z (F) 1.8/1.8/2.5kw (opt. 3.0/3.0/4.0kw)
Coolant pump 1HP (0.76kw)
General
Power required 15 KVA
Air required 5kg/cm2,200 L/min
2800×2115×2583mm
Floor space (L×W×H)
(110”×83.2”×101.7”)
Machine weight 6000kg (13200 lbs)
Note :The manufacturer reserves the right to modify the design, specifications,
mechanisms,...etc. without notice. All the specifications shown above are just for
reference.
2-11
2-1-7. Standard Accessories
1. 24-station arm type ATC
2. Coolant system
3. Fully enclosed splash guard
4. Work light
5. Central lubrication system
6. Pilot light
7. Spindle air blast
8. Rear chip flash system
9. Air blast chip blower cutting air blast
10. Air purge curtain
11. Tools &tool box
12. Leveling bolts and pads
13. Operation manual & parts list
2-1-8. Optional Accessories
1. BT-40,CT-40 or DIN-40 pull studs

2. Chip conveyor
3. Belt : 10000rpm/12000rpm spindle
4. Directly coupled : 12000rpm spindle
5. 4th axis preparation
6. 4th axis complete set
7. Spindle oil chiller
8. Coolant through spindle
9. Chip flushing device at rear side
10. Automatic tool length measurement
11. Heat exchanger for electric cabinet
12. Dual screw type chip conveyor
13. 20-station carousel type ATC
14. 32-station chain type tool magazine
15. Oil skimmer
16. Air gun
17. Coolant gun
18. Linear scale
2-12
2-1-9. Power Specifications
Item QP2040-L
Voltages 3-phase, 220~ 400 VAC by local user
Frequency 50/60 Hz ± 1 Hz
Voltage tolerance ± 10 % or below
Power gross load capacity 20 HP (15 KVA )
Cable requirement
Primary power cable*1 8 m/m² or more
Grounding cable 8 m/m² or more
*1 These values are calculated if :

allowable max. temperature of insulation material 65℃
ambient temperature 35℃
metal duct wiring.
The ground resistance must be 100 Ω or below.
2-13
2-1-10. Tool Shank and Pull Stud
(1)
BT-40 Tool shank
16.6 65.4
60 °
44.45
17H8
16.1
63
53
M16xP2
10 7/24 TAPER 22.6 22.6
25 2
Figure 2-8
BT-40 Pull stud
60
M16xP2 5 35 19
45
°
23
17
15
10
28 3
Figure 2-9
2-14
(2)
CT- 40 Tool shank
3 4.93 MIN
1 9.05
11.176
3. 175 68.2 5
2 2.61 25.02
5/8"-11UNC
44.45 MAX
44.45
16 .38
16.28
56.36
72.7 2
9.1 95 7/24 TAP ER
3. 835
Figure 2-10
CT-40 Pull stud
Figure 2-11
2-15
(3)
DIN- 40 Tool shank
35 MI N
19 .1
11.1 76
3 .2 6 8.4
22.8 25
M16
50 MAX
63.55
72.3 0.0 5
44.45
17
16.1
7/ 24 TAP ER
7
Figure 2-12
DIN-40 Pull stud
54
26
20
15 °
19
M1 6 7
17g6
23
19
14
45
30
°
4 2
Figure 2-13
2-16
2-2. Spindle Motor Output Characteristic
(1) 15HP AC SPINDLE MOTOR (β8)
TORQUE (N-m) ( 8000RPM ) POWER (Kw)
80 12
15min,S3 25%(11KW)
70 10
60min
60
60min
continuous(7.5KW) 8
50
40 15min,S3 25%(11KW) 6
5.5
30 continuous(7.5KW) 4
(1500RPM)
3.7
20
2
0 1000 2000 3000 4000 5000 6000 7000 8000
Spindle speed (rpm) Figure 2-14

(2) 15HP AC SPINDLE MOTOR (α8)
TORQUE (N-m) (10000RPM ) POWER (Kw)
60 12
30 min rating(11kw)
52.5N-m
10
40 continuous(7.5kw) 8
35.8N-m
30 min rating(11kw)
continuous(7.5kw) 6
20 4
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

TORQUE (N-m) (10000RPM ) POWER (Kw)
60 12
15min,S3 25%(11KW)
50 60min 10
60min
30 15min,S3 25%(11KW) 6
continuous(7.5KW)
20 4
(2666RPM)
10 2
0 2000 4000 6000 8000 10000
2-17
(4) 15HP AC SPINDLE MOTOR (α8)
TORQUE (N-m) (12000RPM) POWER (Kw)
60 12
30min rating(11kw)
10
46.7N-m
45
continuous(7.5kw) 8
31.8N-m 30min rating(11kw)

30 6
continuous(7.5kw)
4
15
2250rpm
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000

TORQUE (N-m) (12000RPM) POWER (kw)
60 12
15min,S3 25%(11KW)
50 60min 10
60min
30 6
15min,S3 25%(11KW) 5.5
(2250RPM)
3.7
10 2
0 2000 4000 6000 8000 10000 12000
2-18
2-3. All Moving Elements
(1) X axis moving direction
Figure 2-19
(2) Y axis moving direction
Figure 2-20
2-19
(3) Z axis moving direction
Figure 2-21
2-4. Stroke Diagrams
(1) X axis travel distance
510 (20.1") 1200 (47.2") 510 (20.1")
Figure 2-22
2-20
(2) Y axis travel distance
265 (10.4") 510 (20.1") 265 (10.4")
Figure 2-23
(3) Z axis travel distance

510 (20.1")
130(5.1")
Figure 2-24
2-21
2-5. Safety Related Elements
(1)
Figure 2-25
(2)
Figure 2-26
2-22
(3) Chip CONV Installation
Figure 2-27
2-23
2-6. Level of Noise and Brightness
2-6-1. Noise Level
1. The noise level measuring position is show as below.
2. Detail of the noise level inspection methods please refer to ISO 3744 instruction.
8 (16.7
9 Measurement
1m surface
6
5
3
2 O : Measurement
4
1 position
machine 1m
1.6m body
1m
Figure 2-28
Noise 4 level measuring position
3. Measuring modes and test result.

In the mode of frequency weighting the slowly type. Take readings from the noise
level meter for at least 10 seconds at each measure position.
4. The operator’s position shows as the diagram for 1,2,3,4 location around the
machine.
2-24
(a) Static of machine (noise background) : 57 dB.
(b) Machine stand by
Measurement
1 2 3 4 5 6 7 8 9
Position
Measured sound
pressure 67.5 61.6 64.9 68.9 72.0 65.0 61.4 68.2 67.1
level(dB)
(c) Unloading
Measurement
1 2 3 4 5 6 7 8 9
Position
Measured sound
pressure 66.7 64.9 61.6 68.8 68.5 65.2 62.7 68.2 68.5
level(dB)
(d) Loading
Measurement
1 2 3 4 5 6 7 8 9
Position
Measured sound
pressure 71.3 69.2 66.9 72.8 72.2 69.2 65.3 69.9 68.2
level(dB)
2-6-2. Brightness level

we used digital lux meter to measure the lighting. The meter is produced by TES
electronic corp., the type is TES 1332. The brightness lighting we measured is about 600
lux under the light. The distance is 310 mm from the spindle nose. It can take well vision
when operating the machine.
2-25
2-7. Check list
1. Before machine installation to ensure all the attachment parts be received.
Item Object Remark

1 Chip disposal box and coolant water tank
2 Tool box for maintenance and screws… etc.
3 Hose (Ø 1/2”)
4 Machine operate instruction
5 Controller operate instruction
6 Optional accessories
2. Check list for maintenance
Item Job Interval

1. Clean machine (Do not use air compressor) Daily
2. Checking electrical circuit connection Weekly
3. Replacing coolant and clean coolant tank 3 months
4. Check and clean motor Annually
5. Slide (x-axis) Annually
6. Saddle (z-axis) Semiannually
7. Spindle nose Annually
8. Automatic lubrication unit Weekly
9. Add grease Weekly
2-26
3. MACHINE INSTALLATION
3-1. General Preparation & Selecting Location
The electrical power should meet the specifications. Attempting to run the milling
machine center from any other source can cause severe damage and void the
warranty.
Do not switch POWER ON button on the control panel until the installation
preparation is completed.
Do not attempt to operate the machining before all of the installation procedures have
been completed.
Never service the machining center before the power be connected completely.
Never leave machine when the electrical cabinet door opened and the power is on.
The high voltage may be present in ALL areas of the electrical cabinet.
Never reach into the holes in the vertical column. The counterweight inside can cause
severe injury as it moves up and down.
To upgrade the operation efficiency and accuracy of precision machining, a proper

foundation is required.
It is recommended to locate the machine in a place away and without the influence of
damping, chemical gas or trembling. The machine body is not allowed to be exposed
to sunshine or rain. Please be sure not to install the machine adjacent to planing
machine, milling machine molding or punching machine. Otherwise, it will result in
poor performance.
During operation the ambient temperature of machine always keep it at 0 to 45℃
(32 to 113℉). Where the humidity is considerably fluctuating and/or it is highly
humid ; normally 75% and below in relative humidity.
A higher humidity would deteriorate insulation and might accelerate the deterioration
of parts. Though special dehumidification is not required, avoid locating the machine
at a place apt to be humid.
Avoid using the machine under such environments as to be especially dusty and/or to
have a vaporous organic corrosive gas highly concentrated.
A distance of at least 20” (500mm) is required from machine to wall and objects or
between machines to ensure easy reparation, cleaning and maintenance of machine
as well as easy opening of the door of electric cabinet.
3-1
3-2. Foundation and Layout
With special torque-resistant capability at the machine base, the machine requires no
particular foundation. Just provide 6” (150mm) thick of concrete on the floor and
leave space for component leveling.
Do not use wood foundation which, with nature of unsuitability, may cause the
machine to move gradually.
Install the machine on the first or second floor. Take the stress of ceiling and
foundation into careful consideration to see if machine load can be offset.
2750
890 930 30 ° 500 200
350
225
370
87.5
550
2300
350
550
175
225
BROKEN
STONE
480
1030 860 CONCRETE
Operoto's Position
Figure 3-1
3-3. Installation Procedure
3-3-1. Unpacking
Remove the top cover of wooden case first and then the plates on four sides.
Carefully take out fittings at first, if necessary. Remove the set screws used for
holding the machine on the base.
Disassembling packing crate and remove skids as carefully as possible to avoid
damaging the machine. If the machine is damaged during transportation, contact
your local dealer and the transportation company who delivered your machine
immediately.
Be sure to check your machine against the packing list which is shipped with every
machine. In case of shortages, note items not received and contact your local dealer.
3-2
3-3-2. Proper Method for Lifting Machine
Figure 3-2
Use crane for lifting the machine:
1. Insert two M36 eye-bolts in column and two M36 eye-bolts in base.
2. Place four wire rope through the eye-bolts for lifting as shown in Figure 3-2.
3. Lift the machine above the ground about 50mm (2”), then move it to the
determined place.
Caution:
1. Move table to the middle of the saddle and the saddle near to the column
as close as possible while the machine is being moved.
2. Watch out for the machine balance during moving.
3. The safety loading ability of required for crane and sum of all the safety
straps used must more than 5000kgs at least.
4. Place protection material on any part of the machine that might be
touched by straps.
5. Only an authorized crane operator should use the crane.
6. Before placing the machine, fix the adjusting screw on the base, make the
machine as close as possible to the floor, and position the leveling pads in
their most suitable place, so as to increase the stability of machine.
7. Used for lifting machine’s belt or wire rope that their load capacity must
more 5 tons at least. The length of belt or wire rope needed is two 1200
mm and two 2800mm.
8. If workplace’s weight more than 25kg, it will need use crane to load it to
the machine and unloaded.
9. All lifting/rigging shall follow the local standards/regulations.
3-3
3-3-3. Proper Method for Lifting Machine ( Forklift )
Forklift required : Load capacity 8 Tons or above.
Delivery method : (refer to Figure.3-3)
1. If machine is fastened on a skid, use fork directly. If machine is not fastened on a
skid, use foot pads to lift machine higher than folk's height before using fork.
2. Delivering machine as figure shown below.
Figure 3-3
Note: Before placing the machine, fix the adjusting screw on the base, make the machine
as close as possible to the floor, and position the leveling pads in their most suitable
place, so as to increase the stability of machine.
3-4
3-3-4. Leveling Machine
It is necessary to level the machine before starting to operate the machine.
Please prepare the following tools to adjust machine leveling.
1. Accurate spirit leveling gauge (spec. 0.02mm/1000mm or 0.001 in/4ft).

2. Two adjustable wrench.
Clean the table surface thoroughly, set one of the spirit leveling gauge on the
longitudinal direction and the other on the cross direction of the slide.
If there is only one leveling gauge available, then use it on both directions
alternately.
Adjust the eight leveling screws bolts1 located at the bottom of the machine base
(as shown in Figure 3-3) until the machine is leveled within 0.02mm/1000mm
(0.001”/4ft) in both directions.
Lock the nuts 2 on the leveling screws, and recheck the level to see whether the
level of machine is still correct.
Suggestion: For the newly installed machine, check its level once every week.
When the foundation is rigid enough, then you may level the machine
once per month.
Figure 3-3
3-5
3-3-5. Install Z-axis Servo Motor and Remove Supporter
1. During installing of axis couplings, level it with the mark of ball screw.
2. Use torque wrench to tighten (30N.m.) those screws (M8) on the coupling.
3. Switch on the power until the panel light is ready, use MPG to move the spindle
(z axis ) upward approximately 35mm and then discharge the supporting plate.
4. Discharge the fitting plate (for shipping) of X,Y axis.
Figure 3-4
3-6
3-3-6. Install the Coolant Tank and Chip Disposal Box
1. Take the coolant tank placed into the bottom of machine from its front until touched
the machine base. Installing two chip disposal boxes onto the coolant tank from
both sides of coolant tank.
2. Link the power line to water pump and connect the hose between the outlet of
pump and the joint of splash nozzle.
3. Tightening all the hoses with fasteners in the connected positions.
4. Filling the coolant into the coolant tank to proper level for about 350 liters volume.
5. Chip conveyor is installed completely.
3-3-7. Connecting Power Supply

1. Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
2. Connect the power wires per electrical code in your area.
3. Power wires, grounding and over-voltage protector should comply with the local
electricity regulations.
4. Power system
a. 220V
b. 3 phase 50/60Hz
c. Over 50 Amp
5. The external power cable requires wires diameter. 16 ~ 25mm and a 75A non-fuse
switch (NFB breaker)
6. After the wires are completely installed, check if the voltage is 220V ± 10%.
7. Confirm if the motor phase is correct.
8. Compress air source : Pressure 6 ~ 8 kgf/cm²
Capacity :200L/min.
Note : Do not turn on the machine motor when its voltage is different from power
voltage and contact electric technician for reparation.
3-7
3-3-8. Each Axis Servo Motor Grid Adjustment
1. Make zero return, the position coordinate is zero.
2. Please select DGN menu, DGN 302 to 1ST GRID adjustment limit dog and check
data to 4500~5500.
3. When the limit switch touches the position dog, the readings on the screen is the
grid amount. (The grid amount should be kept at about half of the ballscrew’s
lead, i.e. 5mm) If the grid amount is not within above range 4mm, try to move the
home position dog until the grid amount is about 4.5-5.5mm.
3-8
3-3-9. Tool Change Point Adjustment
The Z-axis servo motor is too high for packing, so it has to be removed during
delivery. After reinstalling the Z-axis motor onto the machine, the Z-axis grid amount
and tool change point must be readjusted.
1. Carousel Type Tool Change

a. Adjust the grid amount according to section 3-3-7, then set Z-axis to zero
return.
b. Fix a dial indicator onto the table with its probe pointing upward.
c. Place a tool shank in the pot, touch the bottom face of the tool shank with the
indicator. Then zero the indicator.
d. Place the same tool shank on the spindle. Use hand wheel to move the Z- axis
downwards till the bottom face of the tool shank touches the gauge at zero.
e. Set the Z-axis coordinate readings on the screen to parameter NO. 1241.
2. Arm Type Tool Magazine

a. Adjust the grid amount according to section 3-3-7, then set Z-axis to home
position.
b. In MDI mode, input M49, then input M50 and turn the pot down.
c. Fix a dial indicator onto the table with its probe pointing upward.
d. Place a tool shank in the pot, touch the bottom face of the tool shank with a
indicator. Then zero the indicator.
e. In HANDLE mode, move X-axis to move the indicator away.
f. In MDI mode, input M54 and turn the pot up.
g. Place the same tool shank on the spindle. Use handwheel to move the Z-axis
downwards till the bottom of the shank touches the indicator at zero.
h. Set the Z-axis coordinate readings on the screen to parameter NO. 1850.
i. If the coordinate value is beyond 4.5-5.5mm, move the limit dog fixing plate
and readjust the grid amount and tool change point.
3-9
3-3-10. Clean & Lubricating Machine
All protective coating must be removed before using machine. Do not attempt to
move any ways if the coating still exists.
Be cautious while selecting a suitable cleaning agent. Paraffin applied with a clean
brush will soften the protective coating. The protective coating can then be removed
with clean rags.
Note : 1. Do not use gasoline or any other flammable solution to clean the machine.
2. Clean and lubricate all the exposed ways of table and saddle. Drive the table &
saddle to one end of travel. Clean and lubricate ways thoroughly then drive table
& saddle to the other end and clean and lubricate ways thoroughly as well. Be
sure to use a suitable lubricant such as Sunoco Waylube#11180 or Mobil Vactra
Oil #2.
3. This job has to be done after the machine is already under normal power
supplied.
3-4. Checkups During the Test Run

After level adjusted and machine cleaned are finish. To proceed a test running of
machine which turn rotating the spindle by half of maximum speed for about 20
minutes.
1. Check ups on the machine before operation.
A. Check to be sure that the spindle head supporter, counter weight supporter and
fixture of ATC are removed. (Operation with them will damage the machine.)
B. Check for missing parts or accessories.
C. Check each part of the machine be lubricated ensure that it is provided with the
specified amount and brands of lubricating oil. (Centralized lubrication or
lubrication for the spindle head, table and saddle…etc.)
D. Check hoses and pipes of lubrication system for their correct and firm
connection.
E. Check that the coolant tank installation on the machine is secure.
2. A. During the test running, move the safety doors to enclose and open for
inspecting the interlock function of safety doors is normal or not.
B. If there is any malfunction be happened such as obvious abnormal noise arising
or alarm message generated during the test running. Please contact with the
local dealer or the service persons of our company immediately.
3-10
3-5 The procedure for Power-UP , Power-OFF , and Emergency Stop
3-5-1 Power Up
‧ DO NOT touch any switches or buttons when hands are

wet.
DANGER ‧ CHECK the machine environment is clean so that
convenient for operation.
‧ CHECK cooler oil, coolant and pneumatic pressure are
sufficient to work.
‧ WARM UP the machine for approx. 15 minutes after
turning the power ON
CAUTION ‧ WHEN setting the spindle speed above 3,000 rpm, pay the
closest attention.
Power-up procedure is a systematic method of safely turning on the control and the prepared
machine for operation. The following are comprehensive descriptions of the 3 axes procedure:
1. Turn MAIN SWITCH "ON".
2. Press POWER ON “I” push-button.
If message “Emergency STOP” shows on the screen that indicates that the
control is in an EMERGENCY STOP condition. Press EMERGENCY STOP
push-button in clockwise direction to make certain it is released.
3. To Zero return axes:
(a) Set Mode Selector at HOME position.
(b) Set Rapid Override Switch at 50%.
(c) Press Home position return push-button (push-button light will come on).
Z axis will move to the Home position (positive direction).
After Z axis Home position L.E.D. lights up showing the Z axis is at the
reference zero position, then Y axis will follow up the Z axis procedure,
and move to the Home position automatically until all axes Home position
L.E.D. light up indicated that all axes are at their reference zero position.
(d) Procedure (c) can be operated by the manual push-button of each axis.
(e) Press and release X+ push-button, X axis will move to the positive side of
Home position.
(f) After X+ push-button light is out and X Home position L.E.D. lights up
indicating that the X axis is at its reference zero position, press the Y+
and Z+ push-buttons. When the slides arrive at their reference zero
position, Y+ and Z+ push-button lights will be out and Home position
L.E.D. Y and Z will light up.
(g) Turn Rapid Override Switch to 100% and try procedure (e) again, to be
sure this function is O.K.
3-11
3-5-2 Power Down
All personnel must know the location of Emergency Stop

buttons and how to use them in case of Emergency.
CAUTION ‧ ALWAYS lock the Main Switch by locker to protect

unauthorized personnel.
‧ DO NOT leave keys on the switches or lockers after
machine is turned off.
To prevent damage the controller, machine tool or drives during
shutdown, follow the Power-Down procedure listed below:
CAUTION
1. Establish a condition which ensures that the machine tool will not be
damaged when control is shutdown. Ideally, establish an end-of-program
condition with all axes at Home position. If this can not be accomplished, a
cycle stop is adequate, but try to position the axes clear of the workpieces.
2. Press Emergency Stop push-button. If rotating, spindle will dynamically

brake to a stop. Any axis motion will also cease. Power is removed from
axes drive motors and spindle drive motor, thus disabling axes and spindle.
3. Press Power OFF “O”push-button.
4. Turn disconnect switch OFF.
Note: The machine is placed in E-Stop before the control is turned OFF is to
remove power in two distinct steps; first from the drive motor, then
from the drives. Removing all power at once can damage the machine.
3-12
3-6. Maintenance of Windows
A. Replacement method of PC (????mm thickness) window

- Replacement period: one year
- Replacement procedure as following:
1.
Turn the power off.
2.
Loosen the screws on press
plate of window.
(the sequence of press plate’s
dismantling:(1Æ2Æ3Æ4)
3.
Clean the surface between
window and guard, then restore
the new window.
Turn the power on.
(the sequence of press plate’s
installation: (4Æ3Æ2Æ1)
3-13
3-7. Installation guild of drain pipe for electrical air conditioner
3-7-1. Recommendation
When retrofitting air conditioner for electrical cabinet, please connect the drain
outlet beneath of the air conditioner with the drain pipe by strip. Please put the other
end of pipe into the bucket or drain system in the factory. Please make sue the
proper of drain pipe to avoid any gum in the pipe resulting the main system or
control system damaged burnout 。(Fig.3-5)
Note: Temperature setting between 25℃ ~ 28℃.
Figure 3-5 Sketch for drain pipe installation
3-14
3-7-2. Oil Separator install and adjustment
Oil separator sent with machine has to be put at the rear side of machine base, gust
beneath the outlet of waste oil. The bigger room inside of the oil separator tank is for
collecting the waste oil. Please fill the coolant liquid and adjust bolts to make the
waste oil evacuated smoothly. (Fig 3-6)
Figure 3-5 Oil separator tank adjustment
3-15
4. OPERATION
4-1. Control panel description
The purpose of this manual provides the basic operation of the machine and only
covers the set-up procedures. For any other information, you must refer to the
CNC manual.
4-1
Indication Function
Controller power ON
Controller power OFF
X-axis Home Indication Lamp

When it lights up, means that the X-axis has returned
to its home position.
Y-axis Home Indication Lamp

When it lights up, means that the Y-axis has returned
Z-axis Home Indication Lamp

When it lights up, means that the Z-axis has returned
4TH-axis Home Indication Lamp

When it lights up, means that the
4TH-axis has returned to its home position.
M02/M30 Indication Lamp

In MDI or Automatic Mode, when M02 or M30 are
being executed, this light will flicker, which means the
program is ending. Press start button and the light will
be off
4-2
Indication Function
M00/M01Indication Lamp
When M00 or M01 are being executed, the program
can be halted by pressing OPTION STOP button
beforehand. This lamp means the program is halted.
Press start button to resume the program and the light
will be off.
High gear lamp

When it lights up, means that the spindle high gear
status.
Low gear lamp

When it lights up, means that the spindle low gear
status.
Automatic tool change stand-by indication lamp

When it lights up, means that the automatic tool
change is ready on the change point. This optional
function has to be installed on machine with tool
magazine.
Power input indication lamp

When it lights up, means the NC power supply is on.
The CRT will be activated simultaneously.
Overload indication lamp

When it lights up, please check all the electromagnetic
connector.
Lube indication lamp

When it lights up, it means insufficient oil level. Under
this condition, in Automatic Mode, program will only be
executed by single block. Please add oil to the
reservoir.
4-3
Indication Function
KEY (Edit Key)
Switch to ON to edit program. Switch to OFF to protect
the program being modified.
Work Lamp
Press this button to turn on/off the worklight. (The
power switch of the worklight itself has to be turned.
4 TH AXIS / 5 TH AXIS Function Button

Press this button to on / off the function.
The 4th-axis Positive Travel Button

In Manual Mode, press this button to move the head
4th-axis in positive direction. Adjust the speed rate
switch to control the travel speed.
Z-axis Positive Travel Button

In Manual Mode, press this button to move the head in
Z-axis positive direction. Adjust the speed rate switch
to control the travel speed.
Y-axis Negative Travel Button

Y-axis negative direction. Adjust the speed rate switch
X-axis Positive Travel Button

X-axis positive direction. Adjust the speed rate switch
4-4
Indication Function
Rapid Button
Press axis button and this button simultaneously can
move the axis according to speed rate.
X-axis Negative Travel Button

X-axis negative direction. Adjust the speed rate switch
Y-axis Positive Travel Button

Y-axis positive direction. Adjust the speed rate switch
Z-axis Negative Travel Button

Z-axis negative direction. Adjust the speed rate switch
The 4th-axis Negative Travel Button

In Manual Mode, press this button to move the head
4th-axis in negative direction. Adjust the speed rate
switch to control the travel speed.
Tool-Magazine Index Button

Press this button in Manual Mode could rotate the tool
magazine to the next tool.
Coolant ON/OFF Button

Press this button to turn on/off the coolant system. And
please always pay attention to see if the coolant is
sufficient to avoid invalid motor rotation.
4-5
Indication Function
Air Blowing ON/OFF Button
Press this button to turn on/off spindle air blowing.
Chip Conveyer CCW Button

In Manual Mode, Press this button to run the chip
conveyer counterclockwise. (Optional)
Chip Conveyor Off Button

In Manual Mode, Press this button to turn off the chip
conveyer. (Optional)
Chip Conveyer CW Button

In Manual Mode, Press this button to run the chip
conveyer clockwise. (Optional)
Reset Overtravel Button

Press this button to remove axis from overtravel
conditions.
Power Out Button

Press this button, the none-fuse switch will jump off
and shut off the power automatically when program
executes on M30 or M02. (Optional)
Chip flusher
Press this button, to run chip flusher.
4-6
Indication Function
Safety Door Button
Press this button to release door switch.
1. When machineing program is running, the
safety guard can not allow to be opend
even if turn the Manual Mode Key Switch at
ON position.
2. When machining program is not running,
and the Manual Mode Key Switch is at ON
position, the safety guard can be opened
following by step 3 as below.
3. Press GUARD to open operation door
“ ”.
4. The door is automatically locked after being
closed.
5. Press GUARD to open the operation door.
If one wants to open the other doors, press
GUARD again.
6. The speed of the spindle and axial
movements are limited
7. When the guard is opened, the movements
can be allowable by hold-to-run
Single Block Button

Press this button in Automatic Mode, then the program
will be executed by single block. (Block determined “;”)
Block Skip Button

Press this button in Automatic Mode, then the program
will skip the block separated by “/”.(Block determined
by “;”)
Option Stop Button

Program will pause on M01, if this button is pressed.
Press “ Start “ to continue the program.
4-7
Indication Function
Z-Axis Feed-Hold Button
In Automatic or Manual Mode, press this button to hold
Z axis. The moving amount can be read on absolute
coordinate.
Machine Lock Button

In Automatic or Manual Mode, press this button to lock
X , Y & Z axes. The moving amount can be read on
absolute coordinate.
Dry Run
In Automatic Mode, press this button can switch G00
to G01 and the feed rate will controlled by feed
override instead of rapid travel.
Spare button
Spare button
Spindle CCW Button

In Manual Mode, press this button to rotate the spindle
in counterclockwise direction. Be sure to input S value,
otherwise the spindle will not rotate. Change to MDI
mode to input or alter S value.
Spindle off Button

In Manual Mode, press this button to stop the spindle
rotation.
4-8
Indication Function
Spindle CW Button
In Manual Mode, press this button to rotate the spindle
in clockwise direction. Be sure to input S value,
otherwise the spindle will not rotate. Change to MDI
mode to input or alter S value.
Mode Selection Switch

There are seven different modes for selection : TAPE,
EDIT, AUTO, MDI, HANDLE, JOG and ZERO
RETURN.
TAPE
Select this mode to input program from tape.
EDIT
Select this mode to edit program, alter or input/output
parameters and diagnose program. Only the Edit.
AUTO
In this mode, select program first, then press start
button and the program will be executed.
MDI (Manual Direct Input)

In this mode, commands can be input directly and
executed. Unlike auto mode, no whole program is
required. Single block program can be input and
executed. But the program will not be stored in
memory.
HANDLE
In this mode, use handle to move the axis. The travel
speed is depend on the roller.
4-9
Indication Function
JOG
In this mode, axis travel, spindle rotation
CW/CCW/ON/OFF, chuck hold/release, coolant
system ON/OFF and chip conveyor rotation CW/CCW
can be controlled through relevant buttons.
ZERO RETURN
In this mode, press +X、+Y、+Z、+4 buttons to zero
each axis.
Feedrate Override
In automatic mode, G01 or in manual mode, the axis
will travel in percentage according to this switch.
Rapid Override
In automatic mode, G00 or in manual mode, press
axis button and rapid button simultaneously, the axis
will travel in percentage according to the switch.
Spindle Override
Spindle speed S value can be changed in percentage
according to this switch.
Cycle Start Button

In MDI or auto mode, press this button to start the
commands or start the program.
4-10
Indication Function
Feed Hold Button
Press this button to hold the commands or program
execution. Press start button to resume.
EMERGENCY STOP
Press this button to stop the machine completely.
In case of any emergency cases:
1. Press the emergency button which is nearest
button as soon as possible.
2. Machine will be stopped immediately.
3. Screen will display the alarm message
"Emergency Stop".
4. After the emergency situation has solved, turn
the switch clockwise to release the emergency
button.
5. Then the NC control is ready automatically.
Manual Mode Key Switch:

Turn this switch to select the machining (at OFF
position) or setting mode (at ON position).
1. When machining program is running, the
safety guard can not allow to be opend
even if turn the Manual Mode Key Switch at
ON position.
2. When machining program is not running,
and the Manual Mode Key Switch is at ON
position, the safety guard can be opened
following by step 3 as below.
3. Press GUARD to open operation door
“ ”.
4. The door is automatically locked after being
closed.
5. Press GUARD to open the operation door.
If one wants to open the other doors, press
GUARD again.
6. The speed of the spindle and axial
movements are limited
7. When the guard is opened, the movements
can be allowable by hold-to-run
4-11
4-2. Power Socket description
(1) Power socket wire number :
1 8
2 9
3 10
4 11
5 12
6 13
7 14
NO. Wire number NO. Wire number

R1,S1,T1,E
1 8
L11,L12,L13,E
2 U11,V11,W11,E 9 U5A,V5A,W5A,E
3 U10,V10,W10,E 10 U5B,V5B,W5B,E
4 U9,V9,W9,E 11 U15,V15,W15,E
5 U5,V5,W5,E 12 U27,V27,W27,E
6 U6,V6,W6,E 13
7 U1,V1,W1,E 14
4-12
(2) Graph description
Indication Function
(1) Spindle cooler connector.
(2) Remote type through spindle coolant suction power

cable connector.
(3) Remote type through spindle coolant separation power

cable connector. or Paper tape type through spindle
coolant control cable connector.
(4) Remote type through spindle coolant power cable

connector. or Paper tape type through spindle coolant
power cable connector.
(5) Chip conveyor connector
(6) Coolant flusher connector
4-13
Indication Function
(7) Coolant connector
(9) Auger conveyor connector. (Right)
(10) Auger conveyor connector. (Left)
(11) Clean gun connector.
(12) Oil skimmer connector.
(8) (13) (14) Reserve
4-14
5. LUBRICATION
5-1. Automatic Lubrication System
The automatic lubrication system includes intermittent pumping and metering valves
for proportional distribution and includes an alarm for low fluid level warning. Still,
please check the fluid level before operation. Add the following recommended
lubricant to the reservoir：
Lubricating Checking Tank

Method Oil grade system
point period capacity
1.CASTROL
2.MAGNA BD68
Automatic Periodic check Oil fill to upper
1 2 Liters 3.MOBIL, VACTRA 2
lubricating unit every week limit of oil gauge
4.SHELL, SPIRAX HD 90
5.ESSO, GEAR OIL GX90
Use specific
1.MOBIL, MET7351 or
coolant oil to
MET457
different
2.SHELL, GALLIAD or
material i.e.
2 Coolant As required 350 Liters MACRON 32
steel. copper
3.ESSO, DRT45 or DRT 44
and special
CASTROL,
steel, copper
4.HYSOL, HYSOL GS
alloy etc.
Note:
1. We recommended the CASTROL lubricant oil is the principal choice in our
machine to make sure the performance. The names of product are show as
above.
2. The use of low combustion temperature coolant fluids is forbidden.
3. There are lots of a variety types of coolant available on the market. Our company
does not specify the type of coolant to be used. Choose a coolant suitable for the
user’s applications by consulting the supplier, taking the following requirements
into consideration.
(1) The coolant must be free of constituents with adverse effects (smell, poisoning,
etc.) on human beings.
(2) The coolant must not deteriorate during storage.
(3) The coolant must not cause corrosion of the machine.
(4) The coolant must not peel the coating off the machine.
(5) The coolant must not cause deterioration of accuracy.
(6) The coolant must not cause swelling of rubber parts.
5-1
4. Note that a company cannot be held responsible for any trouble arising from the
use of coolant if the user without according recommendation described as above
to choose and replace the coolant.
5. Before turning on the machine, please make sure that the pressure gauge and the
lubrication system are working properly. Under normal conditions, the pressure
gauge will go up to 60Psi first, then slowly down to zero.
6. The lubricator would provide oil one time to lubricate each one of X、Y、.Z axis after
sum of them moved for 10 minutes. It can be set the interval lubricating time for
providing oil by DGN 505 (unit : second ), and the pressure will maintain 10
second. If the pressure decreases drastically after going up, this indicates that
there might be a problem of oil leaking. In that case, a proper reparation is
required.
7. If the lubrication low then alarm message “LUBE LOW” on. At the same time
Single Block ON.
5-2. Lubrication Structure
Following is lubricant linking path which show the oil from lubricator to saddle, table,
and spindle head.
5-2
Link to Z axis ballscrew
Link to saddle Link to spindle

head
Link to lubricator
Figure 5-1
5-3
5-3. Electric Cabinet and Power cable
1. The main power cable can be put into the cabinet through the bottom of the cabinet.
The main switch is located on the right side of the cabinet. And electrical diagram
can be found inside the cabinet.
2. Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
3. Connect the power wires per electrical code in your area.
4. Power wires, ground and over-voltage protector should comply with the local
electricity regulations.
5. For wiring to other voltages, be sure to rewire the spindle motor & coolant system
and transformer to correct voltage. The relevant currents, fuses and overload relays
are shown in the electrical manual. See Note 2.
Note : 1. Do not turn on the machine motor when its voltage is different from power
voltage and contact electric technician for reparation.
2. The spindle drive is a 400 volts only and must be replaced for other
voltages.
5-4
6. MAINTENANCE
6-1. Adjusting Belt Tension
The new belt tension between spindle motor and spindle should be 10.9 mm elastic
length when pressed by 4.1 kg at the distance center between spindle and motor.
After a period of time, if the belt turned looser, adjust the belt to be 10.9 mm by 4.1
kg.
1. If want to increase tension of belt that may first loosen four screws 1 properly.
Rotating the adjusting screws 3 by clockwise direction to push the motor seat 2.
Make the belt’s elastic length between spindle motor and spindle is to be
extended 10.9 mm by 4.1 kg. Tighten the screws 1 , then could obtain normal
tension of belt required.
2. When belts had been olden in a long period used or for considering keep machine
efficient transmission torque. It will need to replace the belts. Loosen screws 1
and rotate the adjusting screws 3 by counter-clockwise direction to make the
motor seat 2 move near to spindle. Until the belt is fully relaxed and easy
removed. Replace the belt by new one and re-set belt tension follow same method
such as item 1 described.
1
2
3
Figure 6-1 Adjusting belt tension
6-1
6-2. Pneumatic system
6-2-1. Pneumatic Control Circuit
Spindle air blast
Cutting air blast
Tool magayine cylinder
Pressure setting
5.5kg/cm
Pressure setting (Auto drain)

Pneumatic inlet
Air tank
Air blaster
Water reservoir (manual drain)
Spindle air ring
Drain
Figure 6-2
6-2
6-2-2. Pneumatic tank
The machine is equipped with a pneumatic tank separately for the pressure
requirement of tool change; in order to provides the operator with a stable and efficient
tool change operation. The air pressure inside the air tank is supplied by air
compressor through pressure gauge ( filter particle and water ), thus; it’s temperature is
higher than air and lower moisture. The air inside the air tank which cooling by air will
produced moistures that might be lower down the performance of air tank, this will
caused the air tank inefficient and in stable. The machine is equipped with a filtrate
drain valve at the rear side of the machine (see drawing). Please have the machine
maintained after three months and drain out the filtrate the same; in order to return it’s
performance. Please check the manual drain (see drawing ) of pressure gauge and
drain out it’s filtrate everyday.
Figure 6-3
6-3
6-3. Remove chip and renew coolant
1. When there is too much chip deposited 6–4 in the machine or before the end of work
everyday. It is necessary to take a little time for removing the chip from the machine.
First should turn off the power on the operate panel, then opening the safety doors.
Use a brush to clean chip in all the working area to fall into the chip disposal box or
the chip conveyor. Pull out the chip disposal box from the both sides of machine.
Clean-up the chip where inside the chip disposal box. Replace chip disposal box into
the initial position. If employ a chip conveyor must use a dust absorber to clear out
the chip on conveyor.
2. When the coolant quality is seriously contaminated or in accordance with the

required of routine maintenance list to decide the timing for clean water tank and
renew coolant. Always recommend to clean water tank and renew coolant will be
done for one time per every 3~6 months.
6-4
6-4. Notice for maintenance and inspection
Execute an emergency stop or switch off the main power supply before carrying out
maintenance and inspection work. If the machine is still in an operable condition
during this work and for example, a sensor is inadvertently touched, the machine may
move due care is therefore required. Before operating the machine, make sure that
there are no obstacle to motion in the vicinity of the machine.
1. Maintenance and inspection work must be performed without tail in order to keep
the machine operating at its peak performance and make it safe to operate at all
times.
2. Device a maintenance and inspection plan and carry it out on a regular basis.
3. Proceed with maintenance and inspection as planned even if this interferes with
the production plan.
4. Before starting on the maintenance and inspection work, turn the power switch off.
5. When working inside the electric control cabinet or repairing the machine, set the
power switch to the OFF position and lock it.
6. Do not use air to clean the machine. This may cause dust or sand particles to
cover and inserting to the bearings or slide ways.
7. Use only lubricating oils which are recommended by a company.
In order to operate the machine correctly and make the most of machine’s
functions and performance ,all operators must thoroughly understand the machine.
To keep the machine operating at its highest level, it must be inspected every day.
If an abnormality is discovered during daily inspection, it must be reported to the
supervisor and the person responsible for machine maintenance .
Quick action should be taken. For problems that cannot be repaired by the user or
those for which the cause cannot be isolated, contact you’re company service
representative.
6-5
Daily Replenishing Oil and Inspections by the Machine Operator.
Maintenance and Repairs by Maintenance Mechanics
Service Request Call to CHEVALIER Representative.
.
1 Lubricating Oil and Supplying Coolant
Always use the types of oil specified by CHEVALIER.
Do not mix the oil of different brands even if they are indicated as the “ equivalent
oil ”.
CHEVALIER will not be responsible for any problem a rising from the use of oil not
specified by CHEVALIER if the user not follow with ours recommendation.
1.1 Storing Oil
If oil is stored in user’s shop, observe the following points to prevent the oil from
being degraded. It is advisable to obtain only the amount of oil to be used.
(1) Store the oil in a place where it will not be subject to direct sunlight or rain.
(2) Keep the oil clean. No foreign matter and water should be allowed to enter the
oil storage tank.
(3) Never use degraded oil or oil with foreign matter or water.
(4) If a middle tank is used, remove foreign matter and water from the tank at least
once a year.
6-6
1.2 Cautions When Replenishing Oil
(1) Always use the same oil jug for the same oil. Never use a jug used for different
brand oil.
(2) Never remove the filter from the filter port when supplying oil.
(3) If oil other than specified by a company used mistakenly or different brands of
oil are mixed, clean the tank and piping run immediately.
1.3 Disposing Waste Oil
Disposing factory waste oil without legal permission is not allowed.

Always ask the service company when disposing oil.
1.4 Supplying Oil
Supplying Oil to the Slide way Lubricating Oil Tank
(1) Check the lubricating oil tank volume with the oil level gage installed on the
lubricating oil tank.
(2) Remove the cap on the oil supply port.
(3) Supply the specified lubricating oil from the oil jug while checking the oil level
with the oil level gage.
1.5 Supplying Coolant to the Coolant tank
(1) Press the coolant off switch to stop coolant supply.

(2) Check the coolant tank volume with the coolant oil level gage.
(3) Supply coolant from the top of coolant tank.
1.6 Check Before Daily Operation
Before turning on the power
(1) Make sure that there are no abnormalities for external piping, cables and
coating intact, all doors closed…etc.
(2) Check the shop floor around the machine for the hazards from such as
coolant ,hydraulic oil ,lubricating oil ,and obstacles.
1.7 After Turning On the Power
(1) Listen to the sound of the hydraulic unit when it is operating.

(2) Make sure that the cooling fan in the electrical cabinet is operating.
(3) Make sure that the switches and indicators on the operation panel operate
correctly.
(4) Check the screen display ; no alarm should be indicated.
6-7
6-5 Maintenance and Inspection List
1. List of maintenance and inspection
Cycle Inspection
1. Remove chips, dust and other foreign matter around the table,
base ,saddle ,tool length measuring device, etc.
2. Wipe off lubrication, coolant and chips from the machine surface
3. Wipe off all foreign matter from the slide ways not protected by
the covers ( base slide ways ).
4. Clean the slide ways covers.
5. Clean the exposed limit switches and around them.
6. Clean the electrical carefully.
7. Check to be sure that the water reserved in the air filter bowl is
Daily inspection completely drained.
8. Check to be sure that pressure is correctly built-up :
Lubricant pressure : 1.2MPa (12kg f/cm²)
Supply air : 5.5kgf/cm²
9. Check the coolant, hoses and coolant tanks and remove all
foreign matter if any.
10.Check the amount of coolant and replenish if necessary.
11.Check to be sure that the indicator lights on the operation panel
correctly turn on or flicker.
1. Carry out daily maintenance.

2. Check the spindle front end, tool holders and other attachment
Weekly ( 50H )
for the burrs, cracks and other damages. Clean around the
Maintenance
spindle.
1. Carry out weekly maintenance.

2. Clean inside the electrical control cabinet and NC equipment
and replace filters if they are considerably dirty.
3. Check the machine level. Also check the lock nuts on the
leveling block bolts and anchor blots for tightness.
4. Clean the air filter. Replace it, if necessary. Never use thinner or
similar agents in cleaning the air filter.
Monthly ( 250H ) 5. Clean the slide ways wipers. Replace them, if necessary.
Maintenance 6. Check to be sure that the solenoids and limits switches can
correctly function.
7. Check to be sure that wiring is properly done without looseness
or disconnection.
8. Check to be sure that the interlock devices and timers can
function normally.
Drain the coolant, clean inside the tank and hose and then fill the
coolant tank with new coolant.
6-8
Cycle Inspection
1. Carry out weekly and monthly maintenance.
2. Clean the NC equipment, electrical control unit and machine.
3. Clean all the motors.
Maintenance 4. Check the bearings in the motor for noise. Replace the
Every six bearings, if necessary.
Months 5. Visually check the electrical devices and reply panel.
( 1500H) 6. Check each indicator and the voltmeter if it is correct. Adjust
or replace it, if necessary.
7. Check the machine movement and functions using a test
tape.
2. Oil lubricant contrast
Trademark \ place (1) OIL SYRINGE (2) OIL COOLER (3) AIR FILTER
美浮 Mobil Vactra2 D.T.E oil Light D.T.E oil Light
殼牌 Shell Tonna oil 68 Tubro oil T32 Tubro oil T32
Exxon Febis 68 Teresso 32 Teresso 32
Gulf Gulfway 68 Harmony 32 Harmony 32
6-9
3. Inspection and Maintenance items
Inspection Intervals
Daily 50H 250H 750H 1500H 3000H
Inspection and Maintenance items (Weekly) (Monthly) (Every 3 (Every 6 (every
months) months) year)
Inside the machine :
1. Remove chips on the X-axis slide

0
Cover.
2. Remove Chips on the spindle. 0
3. Clean the window in the operator’s
0
door.
4. Remove chips on other parts inside
0
the machine.
5. Clean the flood coolant nozzles. 0 (If clogged)
Outside the machine:
1. Discharge chips from the base. 0

2. Clean the sheet filter in the coolant
0
tank.
3. Clean the nozzles for the cover
0 (If clogged)
Coolant system.
Checking the oil level:

1.Check the oil level in the coolant
tank.
0
2. OIL SYRINGE (1) 0
3. OIL COOLER (2) 0
4. AIR FILTER (3) 0
5. ATC Mechanism (1) 0
6. Cylinder (2) 0
Check the pressure:
1. Check the air pressure by the

0
pressure gauge for 5kgf-cm²
6-10
Inspection Intervals
Inspection and Maintenance items Daily 50H 250H 750H 1500H 3000H
(Weekly) (Monthly) (Every 3 (Every 6 (every
months) months) year)
Area around the machine :

1. Tighten the retention bolt of the tools. 0
2. Check the tips for breakage, cracking an
0
other damage.
3. Check the filters in the electrical control
0
and other damage.
4. Make sure that the emergency stop
0
Buttons function correctly.
5. Change the fluorescent lamp inside the
0
Machine.
6. Tighten the tool screw. 0
7. Check the machine level. 0
8. Clean the bottom of the coolant tank and
0
change the coolant.
9. Check the indicator lamps on the
operation panels for correct lighting and 0
blinking.
10. Visually check the electrical parts and
0
relay panel.
11. Check the wipers at the slide cover for
0
damage.
12. Check the hoses connected to the
0
movable units for damage.
13. Remove chips inside the Z-axis slide
0
cover of column front.
14. Adjust the spindle belt tension 0
15. Add grease 0
16. Check the accuracy on head stock 0
17. Check and adjust if the pressing block
between linear guide and block become 0
loose.
Note : Inspection and Cleaning after Operation
After operation, clean the machine and at the same time check the followings :
1. The acrylic window must change once for keep sling clean and avoid dangers happen
every two years, please.
2. Machine for possible breakage or abrasion.
3. Tools for possible disappearance or abrasion.
4. Sliding surface lubricant and hydraulic unit tanks for oil level.
5. Hydraulic piping for possible oil leakage.
6-11
6-6. Spare part list for maintenance
6-6-1. Vital Element
Item Description Specification. Manufacturer Ergion Q’ty Remark

Japan
1 Control FANUC 0iMC FANUC 1
日本
Japan
2 Spindle Motor B8/8000i(7.5/11kW) FANUC 1
日本
Japan
3 Server Motor B12/3000is(1.8kW) FANUC 2
日本
Japan
4 Server Motor B22B/2000is (2.5kW) FANUC 1
日本
Taiwan
5 8000RPM Spindle #40(BT/CT/DIN) CHEVALIER 1
台灣
Taiwan
6 Collet #40(BT/CT/DIN) 丸榮 1
台灣
ESX20-6509 Japan CTS
7 Joint ROCKY 1
(20L/min) 日本 Opt
Taiwan
8 Booster Cylinder DJ2T-T-3.5 中日 1
台灣
Taiwan
9 Ball Screw 40mmxP12/C3 銀泰(PMI) 3
台灣
SFC-080SA-30B- Taiwan
10 Coupling 羅昇 3
16BC 台灣
MSA35 Taiwan
11 Linear Guide Way AMT鼎耀 3
S 台灣
Taiwan
12 24 station arm type #40-24(BT/CT/DIN) 臻賞 1
台灣
Taiwan Opt.
13 32 station arm type #40-32(BT/CT/DIN) 德大 1
台灣
華樂士 Taiwan
14 Coolant Pump TPHK2T3-3 1
(WALRUS) 台灣
YET-C2P2 Taiwan
15 Oil squirt 裕祥(ISHAW) 1
(110V/100W) 台灣
Taiwan Opt.
16 Spindle Freezer HBO-250 哈伯(HABOR) 1
台灣
Taiwan Opt.
17 Electric Converter HPC-25A 哈伯(HABOR) 1
台灣
6-12
6-6-2. Machine Spare
Item Part No. Description Spec. Q’ty Remark
1 D03-M021410 Spindle sea BT40/8000rpm 1 spindle
2 D05-M020680 Draw bar set BT40 1 spindle
3 2930-01062000 Collet BT40 1 Spindle
PMI PDWC
4 2939-05008A00 Ball screw(X) 1
40-P12-3.5X1-1399L
PMI PDWC
5 2939-05005A00 Ball screw (Y)
40-P12-3.5X1-1059L
R40-12B3-FDWC-873-
6 2939-05006000 Ball screw (Z)
1201-0.008 PMI
Tool changing
7
arm
Tool sleeve
8 2
Deep groove
9 4902-62070500 6207 P5
ball bearing
Angular contact
10 4925-35072000 35TAC 72B 0
ball bearing
11 5021-29300020 Coupling SFC-080SA-30B-16BC
12 5021-29300040 Coupling SFC-090SA-30B-35B
13 5200-29020020 Pressure switch KP-1
14 6004-TC406508 Oil seat TCØ40xØ65x8
15 6101-21300010 O Ring G130
16 6313-29004000 Oil filler -C2P2-3L-110V
17 6501-15005000 PUPM MTH2-30/3A 60HZ
18 6502-26013000 Solenoid valve MVSC-220-4E2-AC110
19 6502-26014000 Solenoid valve MVSC-220-4E1-AC110
6-13
20 6502-26015000 Solenoid valve MVDC-220-3E1-AC110 Air Seal
21 6502-26016000 Solenoid valve MVSC-300-4E1-AC110 Cylinder
22 7103-02021600 MPG Cable 16c 捲線 25x80x25
24 7201-29004010 Limit switch SN-02-R12-ES502E Axis location
25 7202-26001000 Proximity switch E2E-X2D1-N M8 Spindle location
26 7221-80111025 Push button 25mm(黑)
27 7251-62009000 TE Contactor LC1-D096F7 Electric box
28 7271-12000002 Relay MY2NJ DC24V 2 Electric box
29 7391-05635000 Relay unit RBD16 DC24V 1 Electric box
30 0409-00078000 Ventilating fan 12cm/110V 2 Electric box
6-14
6-6-3. Machine Spoilage Part

Machine illumination
1A 5022-29040050 Work lamp 2
QP2026-L
1B 5022-29040020 Work lamp 2 QP2033-L
2 ZG8911-000002 Warning lamp 110V 2
3 6004-TC406508 Oil seat TC40x65x9 2 Z axis oil-proof
4 O Ring 祈瀛 D40 2 Pneumatic cylinder
6-15
7. ARM-CAM TYPE ATC
7-1. Timing Chart
Figure 7-1
7-1
7-2. Relationship Between Proximity Switch, Dog and Scale for
confirmation
HOME POSITION CHECK SENSOR
REFERENCE SCALE
GAP 0.3~0.5mm
1
2
3
4
24V
0V
HOME AND CLAMP / UNCLAMP
POSITION CHECKING DOG
STOP SIGNAL OUTPUT DOG
TERMINAL BLOCK
STOP SIGNAL OUTPUT
SENSOR
CLAMP AND UNCLAMP POSITION DIRECTION OF ROTATION

CHECK SENSOR
SET SCREW
DOGS LOCKING SET SCREWS
(For 4 sensors)
PILOT LAMP
Figure 7-2
1. The figure shown above is an example of a state of original (standby) position and
it shows the center of the original position.
＊ As for the original position, there are some original positions whose states are a
little different from that shown in this figure owing to the scattering of signal and
others.
2. When the dog stops in the original position or the tool unclamp/clamp position, as
long as the reference scale is within the range of the scale for confirmation, it is in
a normal condition. If it happens that the reference scale is beyond the range of
the scale for confirmation, adjustment shall be made according to section “ 7-3-1
Dog Adjustment ”.
3. As for the sequence signal, the OFF signals of the proximity switch are utilized.
7-2
7-3. Dog Adjustment and Installation of Proximity Switch
Before shipping our products, the position of the dog groove has been adjusted
strictly allowing the lag time of the controller of this units. Moreover, enough trial
running has been carried out. Therefore, it is almost unnecessary to modify the dog
and proximity switch. However, if it happens that the dog adjustment and the proximity
switch fixing work are required, pay attention to the following matters.
7-3-1. Dog Adjustment

The dog adjustment is generally refered to the dog for stopping the cam shaft,
because the need of adjustment arises almost from the deviation of stop position due
to overrun. And as to the dog for confirming the position, the adjustment is carried out
only when the interrogative setting of original position between the dog and cam shaft
is required.
Adjusting Procedures:
1. Remove the fan cover of motor, and release the brake using the manual releasing
device so that the fan can be rotated by hand.
2. Rotate the fan as required by hand and coincide the reference scale (on the output
shaft side) of the cam shaft with the reference scales of the housing in the two
places A and B. Using a scale or the like so the three reference scales are in a
straight line accurately as shown in "Figure 7-2".
3. In this state, the reference scale comes nearly to the center of the original position
(marking B position) as shown in "Figure 7-2" However, if it happens that the
position of the reference scale deviates largely from the required position, the
position of the reference scale shall be adjusted so as to come to the center of the
original position by rotating the dog or confirming position (dog A) in the required
direction after loosening two set screws for fixing the dog A. (see Figure 7-2)
4. Tighten the set screw for fixing the dog A, apply the brakes, and then carry out the
automatic operation of ATC. Record the maximum positional deviation after
observing the positional difference between the reference scale and the scale for
confirmation for several times.
5. After releasing the set screw of the dog (dog B) for stopping the cam shaft, rotate
the dog B by an angle corresponding to the maximum positional deviation plus a
margin in the required direction with reference to the phase confirming scales of the
dogs A and B.
7-3
6. After tightening the set screw of the dog B, carry out the automatic operation of ATC
again and confirm whether the adjustment is satisfactory or not. The adjustment is
completed when mounting the cover is finished, and now do not forget to apply the
brakes.
7-3-2. Installation of Proximity Switch
1. The distance of 0.3mm between the dog and the proximity switch shall be set
accurately using a feeler gauge.
2. The operation pilot lamp shall be fixed at right angles to the set screw without fail as
shown in "Figure 7-2"
3. The set screw shall be coated with "Nevi Lock" and tightened with 1.5kgf-cm torque.
7-3-3. Tightness torque of axis coupling

While re-installing of axis couplings, make sure the tightness torque of the axis
coupling. The specification and portion is shown below.
Figure 7-3
7-4
7-4. Emergency Stop and Method of Recovering Normal State after
Power Failure
When the emergency stop, power failure and others occur during the operation of this
ATC unit. It is possible to reverse the ATC unit operation using the drive motor as a
method of returning to the original position. However, the following method of
returning by hand is recommended from the stand point of safety and reliability.
Recovering Procedures:
1. The power supply shall be shut off for the sake of safety.
2. Remove the fan cover of motor, and release the brake using the manual releasing
devise.
3. While observing the scale for confirming the dog, rotating the motor fan by hand
and let the ATC unit return to the original (standby )position
(1). As for the original position, refer to "Figure 7-2".
(2). As for the rotating direction of motor fan, either forward or reverse rotations are
possible.
4. Mount the fan cover and apply the brakes without forgetting.
5. Turn on the power supply.

＊Remarks:
The aforementioned procedure is applicable when the ATC units is attached to the
machine main body.
7-5. Maintenance and Inspection

In order to operate this unit normally and maintain its performance for a long time, pay
attention to the following matters.
7-5-1. Oil Amount Confirmation

When using this unit under the condition that the cam follower, spine and others are
not bathed with oil, it may be broken down, so pay attention to the oil amount all the
time. The oil level indicates the proper oil amount, which should be higher than the
center of the oil gauge.
7-5
7-5-2. Oil change
The lubricating oil should be changed every year. However, when the deterioration
of oil is found out, change the oil immediately.
Lubricating oil: Gear Oil ISO VG220

Amount of oil supplied: About 5.5L
7-5-3. Confirming Dog, Proximity Switch and Chain

1. Periodically removing the cover of the electrical box, and confirm the tightness of
the dog, proximity switch and chain.
2. In addition, confirm the location of the reference scale in the dog position
confirmation zone when the dog stops.
＊Refer to "Figure 7-2 relationship between proximity switch, dog, and scale for
confirmation.
3. When the location of the reference scale is greatly changed in a short period, it is
considered that the looseness of dog and chain, slip of brake, and abnormal wear
exist, so special attention shall be paid.
4. When the chain is greatly loosened, give it proper tension with the idler sprocket.
＊How to give the chain proper tension is : After removing the cover, release the nut
for fixing the idler shaft slightly, and hit the head of nut lightly to move the idler
shaft slightly.
＊There are some cases when the dog original position relative to the cam shaft is
shifted from the required position that causes the chain tightened, in such a case,
readjust the original position referring to the section "7-3-1 Dog Adjustment".
7-6. Confirmation of Timing Belt for Driving

1. Confirm the existence of the looseness, defect and others of the timing belt
periodically.
2. When the looseness, defect and others are found out, adjust the tension or replace
the belt with new one.
7-6
7-7. Adjusting Brake Gap
When using the brake for a long time, the gap (g) of brake will increases gradually
owing to the wear of the friction plate. When the gap (g) becomes over 0.6mm, It is
difficult to attract the magnet (2) when the armature is excited, and consequently, the
brake cannot be released. When using the brake continuously after that, the motor
will rotate with brakes on, consequently, the brake and motor generate abnormal heat
and the malfunction of brake motor occurs.
In order to use this unit safely, the inspection or the adjustment of gap shall be carried
out periodically. (About every year or every 1 to 1.5 million times of brake operations)
How to adjust the gap:
1. Remove the fan cover (10).

BRAKE CONSTRUCTION DRAWING
2. Raise up the finger of the
(1) FIELD
finger washer out of the
(2) ARMATURE
groove of the round nut to
(3) FAN ASSEMBLY
remove the finger washer.
(4) SPRING 1
3. Tighten the round nut (6) (5) SPRING 2
until it is lightly locked. (6) ROUND NUT
(7) FINGER SPRING
4. Then, rotate the round nut (8) KEY
by 100 to 180° in the (9) HEXAGON SOCKET HEAD CAP SCREW
direction of the looseness. (10) FAN COVER
(Proper gap: 0.3±0.1mm) (11) FAN COVER FIXING SCREW
g : GAP
5. Bend the finger of finger
washer, which is nearest to the groove of the round nut.
＊ There are some cases where the clip nut (A nut in which the round nut and the
finger spring are united) is used instead of the round nut and the finger spring.
However, the procedure of adjustment is the same.
7-7
7-8. Angle positioning of spindle adjustment （arm type）
1 Two positioning block on the front of spindle would be removed to prevent
interruption when unsuitable adjustment.
2. Return Z axis to home position.
3. Choice the models of MDI, M19 Input, and press CYCLE START button, then the
spindle be positioned.
4. Choose MDI model and M49 INPUT command, then press CYCLE START button.
After M49 has finished. Choose M50 model INPUT and press CYCLE START
button, then the tool socket come down. Choose M51 INPUT model and press
CYCLE START button again. The arm of tools exchange catching the tool by 65∘.
5. Inspecting the difference of spindle angle positioning by vision. The set value is 10
for one degree turned every time. Key in the angle approximation value and revised
it.
6. Open the parameters set of PWE=1, and please reference the starting of
parameters set for item NO.1～7 on page 1. Press the NO. 4077 INPUT button that
would go to the NO. 4077 position. Key in spindle angle adjusting value into
parameters NO. 4077, then the set would be done.
7. To excite the spindle positioning and inspecting the angle whether it is correct or not.
The inspection methods could use positioning block to measure the slot of both
sides gap where it is on the disc. Measures the approximate equi-distance by vision
that no interruption is admitted.
8. If necessary to revise that makes the direction for jugementted in advance. The
negative value would be more when moving forward for clockwise, and moving
forward of counter-clockwise the negative value would less.
9. After the parameters had revised. It would necessary to do the M19 of spindle
positioned again, that ensure the revised of position is whether correct or not.
10. When the adjustment of angles positioning had finished. Choose MDI models and
exciting M49 （automatic tool exchange code）, M50(tool socket down), M51(tool
arm for 65 ∘ tool catching), M53(tool arm down, rotating 180∘, arm arising),
M54(spindle clamping tool), M55(arm return to 0∘position), M56(tool socket arise).
11. It is finished that after locking two positioning block in the front of spindle is tighten.
12. Before the spindle positioned. It necessary to adjust a proper distance about 2 mm
gap between the limit switch and block. The limit switch indicating lights in range of
inspection positioning block areas would light up green color, on both shoulder
would light up red color. Other areas would no actives.
7-8
7-9 The Z axis zero point of tool exchange arm for correcting and set
(arm type)
1. Return Z axis to home position.

2. Installing standard tool into the arm of tool exchange. (arm of tool exchange return
to 0∘position)
3. Place a pad on the table and a measure gauge be holed on it. To adjust the gauge
probe touch tool rod surface about 0.1~0.2mm and turn the probe to zero position.
4. Remove the standard tool from arm. Choose HANDLE models and press TOOL
UNCLAMP button, then re-loading standard tool into spindle.
5. Set the ratio at *100. Choose the handwheel of X and Y axially. Place the gauge
under the spindle center. Choose axially of Z and moving Z axis with standard tool
until gauge probe touch to the front of tool face. Make the probe on the zero
position.
6. Press the function key of POS and soft key of ALL. Look at Z axis coordinate
value. This value is the lattice moving amount of Z axis. The lattice moving
amount of Z axis is set in parameters NO.1850. Noted: Loading the standard tool
in the arms. The gap between push up and pull down about 0.2~0.5mm. So it had
to consider take the practice measuring of average value for revise that tools
exchanging would more smooth.
7. How to set the parameters NO.1850 of X axis moving amount？ Open the
parameters set of PWE=1, and please reference the starting of parameters set for
item NO.1~7 on page 1. Press the NO.1850 INPUT button that would go to the
NO.1850 position. Key in Z axis lattice moving amount into parameters NO.1850,
then the set would be done.
8. For return the Z axis to home position and limit block position recheck. The
inspection methods please reference that the proper distance between limit block
and switch for adjustment and inspection at item NO.1~7 on page 2.
9. The home position set of arms and spindle for make sure.
10. Return Z axis to home position and the Z axis LED lights up.
11. Move the measure gauge to the front face of standard tools. Check the gauge
probe whether in the home position or not.
7-9
8. Carousel type automatic tool exchanging system
8-1. The structure profiled diagram of carousel type tools magazine.
Air Cylinder Floating Joint
Reduction Motor
Deep Slot Ball Leading Rod
Limit Switch Cam Component
Figure 8-1
Cover
Sliding Seat
Tool Magazine Over
Geneva Wheel
Tool Disc
Fixed Axis
Figure 8-2
Linking Mechanical Auto Door
Spring
Pads
Figure 8-3
8-1
8-1-1. Carousel type tools magazine
The tools magazine is on the left of spindle head, tools magazine would be rotated with
GEVEVA driving shaft by reduction motor. The tools positioned by GENEVA driving shaft.
All the these of every times moved is ensured by the limit switch messages which to make
sure the tools is on the correct position or not.
1mm
Proximity Switch Geneva Driving Shaft
Between the limit switch end and the GENEVA detect block surface gap would be kept
in 0.5 ～ 1mm distance. Before the machine is delivered, the gap has been set by
manufacturer.
8-2
8-2. Tool Clamping and unclamping system
Tools are fixed in the spindle taper hole with about 800kgs force on it due to pressure
working on the pull rod. When unclamping command has been executed, the unclamping
cylinder would be moved, because the spring pressure results the piston pushing pull rod
until to open the four-leaves chuck which would be relieved the tool-tail screw bar. Pull rod
must pushing the tools tail screw bar more than 0.4 mm（0.016〞）
8-3
8-3. Z axis secondary home position set （carousel type）
1. Return the Z axis to Zero point.
2. Loading the standard tools into carousel turret.
3. Place a and on the table and hold with a measure gauge. To adjust the gauge probe
touch tool rod surface about 0.1～0.2 mm and turn the probe to zero position.
4. Remove the standard tools from arm. Choose HANDLE model and press TOOL
UNCLAMP button, then re-loading standard tool into spindle.
5. Turn the ratio set at ＊100. Choose the handwheel of X and Y axially. Place the
gauge under the spindle center. Choose axially of Z and moving Z axis with standard
tool until gauge probe on the Zero position.
6. Press the function key of POS and soft key of ALL. Look at Z axis coordinate value.
This value is the lattice moving amount of Z axis. The lattice moving amount of Z axis
is set in parameters NO. 1241.
Noted：Loading the standard tools into the arms. The gap between push up and pull
down about 0.2～0.5 mm. So it had to consider take the practice measuring of
average value for revise that tools exchanging would more smooth.
7. Open the parameters set of PWE = 1, and please reference the starting of parameters
set for item NO. 1～7 on page 1. Press the NO. L-Q-P 1241 INPUT button that would
go to the NO. 1241 position. Key in the parameters of secondary home point for
NO. 737, that the set would be done.
8. Check the secondary point.
a. Choose the models of ZERO RETURN and press + Z key, then Z axis goes to the
home position.
b. Choose MDI model and input G00, G91, G30, Z0.
c. Turn the fastly adjust button G00 to F0 position. Press CYCLE START and shift it to
F25 position. Turn back to F0 position when nearly approach touch. The spindle
down to the secondary point. Check the standard tool front face to touch with
measure gauge whether it in the zero position or not.
8-4
8-4. Spindle orientation angle adjustment.（carousel type）
1. Remove the two fixing block which in the front of spindle head. To avoid interrupted
when incorrect adjustment.
2. Moving the spindle head down to the second zero point, and choose the MDI models.
Key in G00, G91, G30, Z0, input and press CYCLE START button, then the spindle
down to second zero point. Z axis LED lights up and flashing.
3. Choose the models of MDI, M19 INPUT, press the 〝cycle start 〞button, then the
spindle would be positioned.
4. Choice the models of MDI, M50 INPUT. Press the CYCLE START button, then the
turret would be turned to right side.
5. Inspecting the difference of spindle orientation angle by vision. Every time to adjust
angles of 1 degree that the pre-set value is 10. Key in the angle of approximate value
for adjusting and correcting it.
6. Open the parameters set of PWE = 1, and please reference the starting of parameters
set for item NO. 1～7 on page 1. Press the NO. L-Q-P 4077 INPUT button that would
go to the NO. 4077 position. Key in the parameters of spindle angle adjusting value
for NO. 4077 the set value would be done.
7. To execute the spindle orientation and inspecting the angle whether it is correct or not.
The inspection methods could use positioning block to measure the slot of both sides
gap which on the tool disc. Measures the approximate equi-distance by vision that no
interruption is admitted.
8. If necessary to revise that makes the direction for judgement in advance. The
negative value would be when moving forward for clockwise, and moving forward of
counter clockwise the negative value would less.
9. After the parameters are revised, It would necessary to do the M19 of spindle
positioned again, that ensure the revised of position is correct or not.
10. When the adjustment of angles positioning is finished. Moves the tool arm left return
to home position. Choose the models of MDI, M54 INPUT and press the CYCLE
START button, the turret would move to left side.
11.It is finished that after locking two fixing block in the front of spindle is tighten.
12.Before the spindle is positioned, It necessary to adjust a proper distance about 2 mm
gap between the proximity switch and block. The limit switch indicating lights in range
of inspection positioning block would lights up green color, on both shoulder would
lights up red color. Other areas would no actives.
8-5
8-5. Adjusting and set of air pressure
1. To adjust the air pressure of pneumatic system that the pressure of gauge value can
be controlled at 5.0kg/cm², The pressure value would be more when turn along the
clock wise direction, and to turn along counter-clockwise would less.
2. The pressure source of pneumatic system minimum values doesn't below 5.0 kg/cm2.
3. The pressure value at 4.5 kg/cm2 and deviation pressure set at 0.5 kg/cm2.
8-6. Adjusting for oil feeder of Pneumatic system
1. It would feed with one drop per exchanged tools 6～8 times.
2. Along the clockwise to adjust.
3. The lubrication oil of pneumatic system prefers to the ISO-VG32 ore oil.
8-7. The tools back ward of spindle adjusting and inspection
1. First to close the air blast adjustable button of spindle or dismantling the pipe of
electric-magnetic valve which connected with the air blast of spindle. In the same time
to ensure air pressure on 5 kg/cm2 at least.
2. Choose the MANUAL models press SPINDLE STOP, then press TOOL UNCLAMP
button and Installing tools into spindle.
3. Takes Z axis hand wheel and turn the ratio to 100 times
4. Move the front surface of standard tools to touch with measure gauge about 0.1～0.2
mm. Turn the dial gauge back to zero point.
5. Press the TOOL UNCLAMP button by right hand and holding the tool rod by left hand
in the same time. Relieve the tool and takes the reading of measure gauge. This
values is tool backward amount of spindle. Standard value is 0.4～0.5 mm.
6. If the readings do not in the range of standard value. It would be adjusted the tool
backward adjustable screws on the spindle top side. When the screws had adjusted
finish, then lock the screws tighten and rechecked it to ensure.
7. Open the air blast adjusting button of spindle. Turn it to properly position or
re-connected the air pipe.
8. The gap between the tools unclamping screws and tool punching rod above the
spindle. It must more than 1 mm in the state of no tools be clamped.
8-6
8-8. Air blast of spindle for adjustment and inspection
1. The air blast adjustable device of spindle installed on the back of vertical column.
There is a adjustable button for air volume controlled which above the secondary
electric-magnetic valve from left side for countering.
2. If air volume is too low would result unable to blow-out the chip. In the opposite, if air
volume is too large would create a interrupting force for tools install and relieve.
Except this it would involve the noise. So the air volume has to proper adjusted.
3. It’s necessary to recheck for normal or not when exchanging tool for automatic and
manual operations after adjusted.
Note:
1. In the operation of ATC. It would be necessary to select a station which no tools in

there when to execute the first tool go into the center of spindle head. Thus, you
can avoid the dangerous of ATC tools directly to impact spindle.
2. Please don’t put your head in work area when the ATC is activating. It could prevent
the injury.
3. Please don’t directly dismantle the ATC by yourself without any instruction before
proceeding. Therefore, it could avoid the dangerous.
8-7
ELECTRIC MANUAL
(FANUC 0iMD)
CONTENTS
ELECTRICAL TROUBLE SHOOTING. ......................................A-1
ARM ATC Trouble Shooting .................................................A-1
Carousel ATC Trouble Shooting...........................................A-2
Machine Cannot Initialize (NOT READY) .............................A-3
Machinery Interface Signal Dysfunction ...............................A-4
Arm Type Interface Signal Trouble Shooting.....................A-4
Carousel Type Interface Signal Trouble Shooting .............A-8
Electric Diagram……………..…………..……………………..B-1
M – Code……………………..……….…………………………C-1
Carousel Type Tool Change Marco…..………………..……..D-1
Keep Relay’s Addresses and Function..………………..……..E-1

Electrical Trouble Shooting.
There are two kinds of Alarm found in VMC series machine.
1. NC Alarm 000 ~ 998: These alarms are mainly caused by software or hardware
dysfunction of FANUC NC system. Please refer to FANUC Maintenance Manual for
reparation.
2. PLC Alarm 1000 ~: These alarms are mainly caused by the conflict between machinery
interface and control signal. This manual tells you how to find out and fix the trouble in a
fast and easy way.
ARM ATC Trouble Shooting
The followings are three different ways to fix the ATC problems.
1. Automatic: (for trouble caused at machine origin or power cut off during tool
change)
a. This is the best way to fix the ATC trouble. The possible causes include: 1.
Insufficient air pressure.
2. Motor overload.
3. Emergency stop.
4. Power cut off or else.
b. If there is any other trouble, fix it first, then do the ATC trouble.
c. Do not move Z-axis nor rotate spindle.
d. Ignore the spindle position and Z-axis origin. Make sure that the arm of tool
changer will not touch Z-axis and spindle.
e. Switch to MDI mode. Enter command M49 and press CYCLE START, then press
FEED HOLD + SPINDLE STOP to activate arm, which was a task left undone by
M06.
A-1
2. M Code:
a. This method requires the operator to find out the ATC has trouble in what position
by his own judgement and give out M code command. Please note that this
method is to be performed only in MDI mode.
b. ATC M Code Table
M Code Function
M 49 ATC maintenance
M 50 Z axis home position, pot drop
M 51 Arm rotate 65o and hold tool
M 52 Spindle unclamp tool
Arm drop and rotate 180o then go up (Exchange of spindle
M 53
tool and secondary tool of sleeve)
M 54 Spindle tool clamp
M 55 Arm return to 0o
M 56 Z axis home position, sleeve rise
Pot go back to No. 1 sleeve, tool magazine DGN D500 ~
M 60
D545 reset automatically. For random tool use.
A-2
Carousel ATC Trouble Shooting
1. M Code
a. This method requires the operator to find out the ATC has trouble in what position
by his own judgement and give out M code command. Please note that this
method is to be performed only in MDI mode.
b. ATC M Code Table
M Code Function
M 50 Move carousel right to the spindle position
M 51 Spindle release tool (Z-axis 2nd origin)
M 52 Carousel rotate to the designed position
M 53 Spindle tool clamp
M 54 Carousel move left to the preparatory position
M 55 Compare spindle tool number to carousel position
M 56 Compare spindle tool number to carousel position OFF
A-3
Machine Cannot Initialize (NOT READY)
The possible causes that the machine cannot initialize and standby include
dysfunction of NC, PLC, SPINDLE and SERVO SYSTEM. The followings describe
the most-frequently-happened problems and how to solve the problems
Trouble A:
Main power on, but the POWER ON button is dead
Shooting A:
1. Make sure that the three phase 220V power is supplying to the main power, and see
if it is lacking of any phase
2. If the power supply has no problem, check if the button on the control panel is well
connected and the wiring is completely OK
Trouble B:
Monitor displays NOT READY after power on.
Shooting B:
1. Check if the EMERGENCY STOP button is released.
2. Over travel any of the three axes till it touches the dog, then hold RESET OVER
TRAVEL button and move back the over traveled axis in JOG mode.
3. If Motor Overload Protector is overloaded, reset the RESET key on the protector.
Reset CNC RESET to complete.
4. Check if the spindle is normal via DGN F45.0 (Normal =0). If there is any abnormal,
check the spindle drive ALARM CODE and fix it according to Alarm description.
5. If the above does not work, check the emergency stop wiring X1008.4 via DGN.
Trouble C:
Monitor displays SERVO ALARM
Shooting C:
Fix the problem according to FANUC maintenance manual.
A-4
Machinery Interface Signal Dysfunction
Arm Type Interface Signal Trouble Shooting
1040: MOTOR OVER LOAD

Cause:
Motor overloaded
Shooting:
1. Reset motor overload protector, then reset CNC RESET.
2. Check if the motor is stuck.
3. Check if the motor wiring is OK.
4. Check if the power voltage is normal.
5. Check if the motor is leaking electricity.
1050: T Code > Magazine Tool

Cause:
Tool number error.
Shooting:
1. Tool number error for T code exceeds the range.
2. T code range: Tool number 1~24, blank tool number T0
Press CNC RESET KEY.
1070: Spindle oil coolant unit error

Cause:
Spindle oil coolant unit error.
Shooting:
Check if the spindle oil coolant unit is OK.
2010: Serial Spindle Alarm

Cause:
Spindle dysfunction.
Shooting:
1. Press CNC RESET key.
2. If it does not work, open the electrical cabinet driver to see what ALARM CODE it
displays, then fix the problem according to the ALARM TABLE.
A-5
2020: NC Battery Low Alarm
Cause:
Battery dysfunction.
Shooting:
1. Battery is dead, replace it with fresh one.
2. Check the wiring of battery box.
2030: Magazine tool Pot Sensor Error

Cause:
Limit switch dysfunction.
Shooting:
1. Limit switch is not oriented, position the pot.
2. Tool magazine limit switch is not oriented, position the tool magazine.
3. Limit switch is broken or wire failure.
2040: Air Pressure Low Alarm

Cause:
Air pressure too low
Shooting:
1. Press RESET key on CNC panel.
2. Increase air pressure.
2050: ATC Tool Change Time Out Alarm

Cause:
ATC exchange tool overtime or dysfunction .
Shooting:
2. Z axis not positioned which leads to ATC TIME OVER.
3. Move Z axis to origin.
4. Please refer to ATC Trouble Shooting.
A-6
2060 Spindle Tool Unclamp Position Limit Switch Error
Cause:
Shooting:
3. Limit switch is broken or wires failure.
2090: Inject greases, execute M97 to confirm

Cause:
Machine need to inject grease.
Shooting:
Inject grease into the nipples, and execute M97 in MDI mode to clear this message.
2100: Spindle Tool No.

Cause:
Spindle tool number display.
Shooting:
1. This is not a dysfunction, simply a tool number display.
2. Operate method is SPINDLE OVERRIDE 50% + RAPID KEY.
2110: T Code = Spindle Tool

Cause:
Spindle tool equals to tool code, number.
Shooting:
1. This is not a dysfunction, it means that the executing T Code equals to spindle tool
number.
2. This message does not affect program execution; it will disappear in a few
seconds.
A-7
2120: Z-Axis Must Home Position
Cause:
Z-axis is not return Home. Tool change must return home position.
Shooting:
1. Z-Axis returns home position.
2130: Spindle Not Orientation

Cause:
Spindle is not orientation.
Shooting:
1. The spindle must orient.
2150: Magazine Not In Position Or Sensor Error

Cause:
Magazine not in position or sensor error.
Shooting:
1. Magazine not in position.
2. Sensor is not oriented.
Sensor is broken or wires failure.
2160: Arm Not In Home Position Or Sensor Error

Cause:
Shooting:
1. Arm return home position.
A-8
2170: Lube Pressure Switch Error
Cause:
Lubrication pressure switch error
Shooting:
1. Lubrication pressure low.
2. Oil tube broken.
3. . Wire failure.
2200: Magazine Pot No.

Cause:
Standby tool, tool pot number.
Shooting:
1. This is not a dysfunction, a secondary tool and tool sleeve number display.
2. Operate method is SPINDLE OVERRIDE 60% +RAPID KEY for 0M.
3. Operate method is SPINDLE OVERRIDE 50% +RAPID KEY for 18M.
A-9
Carousel Type Interface Signal Trouble Shooting
1040: MOTOR OVER LOAD

Cause:
Motor overloaded
Shooting:
1. Reset motor overload protector, then reset CNC RESET.
2. Check if the motor is stuck.
3. Check if the motor wiring is OK.
4. Check if the power voltage is normal.
5. Check if the motor is leaking electricity.
1050: T Code > Magazine Tool

Cause:
Tool number error.
Shooting:
3. Press CNC RESET KEY.
1060: T Code < 1

Cause:
Tool number error.
Shooting:
Press CNC RESET KEY.
1070: Spindle oil coolant unit error

Cause:
Spindle oil coolant unit error.
Shooting:
3. Check if the spindle oil coolant unit is OK.
A-10
2010: Serial Spindle Alarm
Cause:
Spindle dysfunction.
Shooting:
1. Press CNC RESET key.
2. If it does not work, open the electrical cabinet driver to see what ALARM CODE it
displays, then fix the problem according to the ALARM TABLE.
2020: NC Battery Low Alarm

Cause:
Battery dysfunction.
Shooting:
1. Battery is dead, replace it with fresh one.
2. Check the wiring of battery box.
2030: Magazine Move Limit Switch Error

Cause:
Shooting:
3. Limit switch is broken or wire failure.
2040: Air Pressure Low Alarm

Cause:
Air pressure too low
Shooting:
5. Increase air pressure.
A-11
2060: Spindle Tool Unclamp Position Limit Switch Error
Cause:
Shooting:
1. Limit switch is not oriented.
3. Limit switch is broken or wires failure.
2070: 5th Axis Hardware Overtravel Limit Error

Cause:
5th axis over travel.
Shooting:
Hold RESET OVER TRAVEL button and move back the over traveled 5th axis in JOG
mode.
2090: Inject greases, execute M97 to confirm

Cause:
Machine need to inject grease.
Shooting:
1. Inject grease into the nipples, and execute M97 in MDI mode to clear this message.
2150: Magazine Not In Position Or Sensor Error

Cause:
Shooting:
3. Magazine not in position.
A-12
Electric Diagram
(FANUC 0iMD)
A3
APR.2010
1 2 3 4
0iMD 16/20/22/24/25/30VMC
A Description c block diagram

D D
1 8
線圖圖圖圖圖....Table of Contents 伺伺電伺....Servo Motor Power
2 9
線圖圖圖圖圖....Table of Contents 主主主主....Spindle Module
3 10
定定1....definition1 電電線....Cable K10,K11,K12
4 11 電電線....Cable K14,K32,K33
定定2....definition2
5 12 電電線....Cable K3,K4,K5,K6,K7,K8
6 13 電電線....Cable K22
C 14 C
電電線....Cable RS232
B Flow chart diagram
15 電電線....SVPM CABLE
1
16 控控驅控控 ....Control System(0iMC-B)
2
17
C Block diagram
1
電電電電電線....Layout
2
電電電電電線....Layout D Power circuits B
B
3 1
電電電電電線....Layout 主主線1....Main circuits1(Motors)
4 2
電伺電電....Power Input 主主線2....Main circuits2(Moter)
5 3
控控驅控控 ....Control System(0iMC-A) 變變驅....Transformer
6 控控驅控控 ....Control System(0iMC-A) 4 斗斗斗....Magazine motor carousel type
7 5
驅驅驅驅圖 ....Servo Interface 刀刀斗....Magazine motor arml type II
A A
NO Revision Date NO Revision Date Approved by: =
Table of Contents
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMA01.SCH
CHEVALIER R
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Page A01
3 6 Drawer name: Alice Date: 31-Dec-2009
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/25/30VMC 0iMD/0iMMD
Bl.
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0iMD 16/20/22/24/25/30VMC
E Control circuits F Appendix

D D
1~12 輸輸/ 輸輸輸線....Input/Output circuit 1 第第第把線線....4TH Connection
13 2
DC 24V輸線....DC 24V circuit 第第第把線線....4TH Connection
14 3
AC110V輸線....AC110V circuit 第第第把線線....4TH Bi Connection
15 AC110V輸線....AC110V circuit 4 第第第把線線....4TH Bi Connection
16 AC110V輸線....AC110V circuit 5 32把把把線線 ....32 tools Magazine layout
17 油油油油油 ....Oil Skimmer 6 32把把把線線 ....32 tools Magazine layout
C C
18 濾濾濾濾濾輸油....Coolant through spindle by filter 7 手手把線線 ....Handwheel Connection
19 3組M CODE兩兩兩兩....3 SETS M CODE+ 2 Button 8 操操操操把線線....Operator Connection
9 ZF齒手齒....ZF gear box
10 TS27R把刀刀刀....TS27R TOOL MEASURE
11 把刀濾刀手把刀刀線線....Arm type diagram for junction box
12 軍軍刀軍把刀刀線線....Arm type diagram for MS Connectors
B 13 電電齒電電線線電電線.....Outside Electric Part B
A A
Table of Contents
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D D
PREFIX SIGNS
C THE PREFIX SIGNS ARE USED TO DISTINGUISH VARIOUS DESIGNATION BLOCKS C
BLOCK 1=HIGHER-LEVEL EXAMPLE =T2
BLOCK 2+LOCATION EXAMPLE +PANEL BOARD
BLOCK 3-ITEM EXAMPLE -Q1
BLOCK 4:TERMINAL EXAMPLE :12
BLOCK 5*LINE NUMBER EXAMPLE *100
THE INDICATION ARE TO PROVIDE USER IN CHECKING DRAWINGS , WHICH CAN GET
PARTS NAME AND THEIR RESPECTICE LOCATIONS AND CLEARLY KNOW THE CONNECTING
B METHODS TO MAKE IT EASY CHECK CIRCUIT. B
A A
PREEFIX SIGNS
1
2
4
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D D
LETTER CODE KIND OF ITEM EXAMPLES
A ASSEMBLIES SUB-ASSEMBLIES CIRCUIT BOARD

TRANSDUCERS , FROM NON-ELECTRICAL TEMPERATURE TRANSDUCER
B QUANTITY TO ELECTRICAL QUANTITY
OR VICE VERSA
C CAPACITORS
BINARY ELEMENTS , DELAY DEVICES DIGITAL INTEGRATED CIRCUIT AND DEVICES
D
C STORAGE DEVICES C
E MISCELLANEOUS DEVICES NOT SPECIFIED ELSE WHERE IN THIS TABLE
F PROTECTIVE DEVICES OVER-VOLTAGE DISCHARGE DEVICE , FUSE
G GENERATORS SUPPLIES SUPPLY DEVICE(POWER SUPPLY)
H SIGNALLING DEVICES INDICATOR LAMP
K RELAYS CONTACTORS CONTACTOR , INSTANTANEOUS ALL-OR-NOTHING RELAY
L INDUCTORS REACTORS INDUCTION COIL
M MOTORS
N ANALOGUE ELEMENTS HYBRID ANALOGUE DIGITAL DEVICE
P MEASURING EQUIPMENT TESTING EQUIPMENT VOLTMETER
B Q MECHANICAL SWITCHING DEVICES FOR POWER CIRCUITS CIRCUIT-BREAKER , MOTOR PROTECTION SWITCH , DISCONNECTING DEVICE B
R RESISTORS FIXED OR ADJUSTABLE RESISTOR
SWITCHING DEVICES FOR CONTROL , MONITORING SELECTOR OR CONTROL SWITCH , PUSH-BUTTON (INCLUDING ELECTRONIC
S
SIGNALLING CIRCUITS , ETC. PROXIMITY DETECTOR COMMAND DEVICE)
TRANSFORMERS TRANSFORMER FOR CONTROL CIRCUIT SUPPLY

T
POWER TRANSFORMER , VOLTAGE TRANSFORMER
A A
KIND OF ITEM SIGN
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D D
LETTER CODE KIND OF ITEM EXAMPLES

C C
U MODULATORS CHANGERS FREQUENCY CHANGER , INVERTER
TUBES , SEMICONDUCTORS DIODE , TRANSISTER , THYRISTOR
V
RECTIFIER FOR CONTROL SUPPLY
W TRANSMISSION PATHS , WAVEGUIDES CONDUCTOR , CABLE , BUSBAR
X TERMINALS , SOCKETS LINE , TEST JACK , SOCKET , TERMINAL STRIP
Y ELECTRICALLY OPERATED MECHANICAL DEVICE ELECTROMAGNET , ELECTROMAGNETICALLY OPERATED VALVE
Z TERMINATIONS , FILTERS CRYSTAL FILTER

B B
A A
KIND OF ITEM SIGN
1
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D 1 3 5 D
I> I> I>

2 4 6
PE
Inductive
proximity Fuse Illuminated Push Capacitive Light- Bidirectional Earth
switch indicator with Coll general Manual manual Proximity emitting triode termainal
indcandescent motor operation limit switch diode thyristor
lamp starter general (TRIAC)
+
C C
Polarized Fuse- Illuminated Make Changeable Rotary Bridge- Optocoupler Plug-and-
electrolytic disconnector indicator with contact resistor munual connected socket
capacitor light-emitting operation rectifier connection
diode Transformer
multi-phase
1 3 5
1 3
I> I> I>
2 4 6
2 4
Control Rectifier Safety Break Adjustable Key Transformer NPN- AC Solid Electromagn-
circuit equipment ground contact resistor manual single- transistor state etic operated
protection operation phase relay valve
(SSR)
B B
1 3 5 97 95
M
2 4 6 98 96 3
Ground Manual Beat with
Motor protective operation recess Diodes PNP- Removable
relay Three-phase general manual transistor connection
motor operation
A A
CIRCUIT DIAGRAM SYMBOL
1
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安安變
電接接 PE
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安安變
4
4
0iMD
I/O BOARD
PSM SPM SVM
16/20/22/24/25/30VMC
T2
AC1
伺伺主主主變
RELAY LAYOUT
POWER SUPPLY 電電電電變主主主主變

AC2
R6
E
E
電電電電變
23
G
8.3A 23
G
+
V1
7391-52520000
+
V1
MACHINE TOOLS CO., LTD.

R
電電
CHEVALIER
L1 L2 L3 RELAY LOCATION
2 4 6 16P繼電變急急
繼電變
3
3
AC reactor
page: C2
page: C2
1 3 5
L11 L12 L13
2P RELAY :7271-12000002 7391-6532500P(RY16C-P)
2P RELAY SEAT :7272-00300000 OR 7391-05635000(RDB16)
FALCON
R1 T1 R2 240 R7 R1 S1 T1 + R1
EM1MPC-1 EM1MPC-1
NFB9
NFB2
NFB3
NFB4
NFB5
NFB6
NFB7
NFB8
NFB1
R3 T3 R6 242 U2 R4 S4 T4 1 R8 KA36 KA37 KA35 KA36 KA37 KA35
6A 6A 3A 2A 1A 1A 1A 2A 2A
TO TO TO TO TO
TO SPINDLE
TO 23 402 403 407 410 413 R6 10 23 402 403 407 398 399
TRANSFOR. AC110V AC24V LUB.
MOTOR FAN Z.BAK AC220V com ES1 ES2 5th O1.1 O1.2 O2.1 O2.2 com ES1 ES2 5th O1.1 O1.2 O2.1 O2.2
AC220V (heat exchange)
E-STOP MODULE 急急急急 4TH AXIS E-STOP MODULE 急急急急
4-Jan-2010
7264-41006002 /1P/6A (冷冷冷冷3A)
EM1MPC : 2935*08002002 Page E13 EM1MPC : 2935*08002002
7264-42006002 /2P/6A Page F04
7264-41002002 /1P/2A 4P REALY : 7271-12000003 4P REALY : 7271-12000003
7264-42001002 /2P/1A
7264-41001002 /1P/1A
7264-41003002 /1P/3A
Date:
R1
105
S1
T1
R3
T2
T2
18
23
23
23
23
24
24
T3
T2
T2
R6
2
14
24
24
2
+
+
E
E
BAT+
BAT-
11A
TH1
TH2
101
104
DCC
DCP
268
181
184
106
111
112
113
115
107
176
272
273
402
402
421
423
422
424
121
122
L1
229
107
109
110
106
170
403
403
R8
11
88
93
94
95
96
98
99
L2
L3
31
32
91
92
9
9
K:\線線線 \M\0IMD\V1\0IMC01.SCH
TERMINAL 端端端 7144-01067000
Alice
11 T2
R1 S1 T1 +
Drawer name:
Approved by:
NC MAGNETIC CONTACTOR LOCATION
-MCC ARM SSR 電電電電變
page D05 page:C03
NC
Revision Date
L11 L12 L13 407
7251-62050000(LC1-D50F7)
7251-62080000(LC1-D80F7)
變變變 Page D03
NO
240
4
5
6
R2
T2
T2
1
1
220
110
0
12
24
0
0
Revision Date
230
415
400
380
R3 220
PE
THE BOTTOM OF ELECTRIC BOX
T3 0
TRANSFORMER
電變電電電
NO
7062-00333500
1
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安定器
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BALLAST
安定器
4
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0iMC
RELAY LAYOUT(2009CE)
I/O BOARD
PSM SPM SVM
14/20/24/25/30VMC
T2
AC1
POWER SUPPLY 電源供應器主軸驅動器伺服軸驅動器

AC2
R6
E
E
電源供應器
23
G
8.3A 23
G
+
V1
7391-52520000
+
V1
MACHINE TOOLS CO., LTD.

R
電抗 CHEVALIER
L1 L2 L3 RELAY LOCATION
2 4 6 16P繼電器模組
繼電器
3
3
AC reactor
page: C2
page: C2
1 3 5
L11 L12 L13
2P RELAY :7271-12000002 7391-6532500P(RY16C-P)
2P RELAY SEAT :7272-00300000 OR 7391-05635000(RDB16)
FALCON
R1 T1 R2 240 Y57 R1 S1 T1 + R1
NFB9
NFB2
NFB3
NFB4
NFB5
NFB6
NFB7
NFB8
NFB1
R3 T3 R6 242 U2 R4 S4 T4 1 R8
6A 6A 3A 2A 1A 1A 1A 2A 2A
TO TO TO TO TO
TO SPINDLE
TO
TRANSFOR. AC110V AC24V LUB. AC220V
MOTOR FAN Z.BAK
AC220V (heat exchange)
7264-41006002 /1P/6A (冷氣使用3A)
6-Apr-2010
7264-42006002 /2P/6A
7264-41002002 /1P/2A
7264-42001002 /2P/1A
7264-41001002 /1P/1A
7264-41003002 /1P/3A
Date:
2
2
105
R1
S1
T1
R3
K:\線路圖\M\0IMD\V2( 修~1\FIX\0IMC01A.SCH
T2
T2
18
23
23
23
23
24
24
T3
T2
T2
R6
14
24
24
2
+
+
E
E
BAT+
11A
BAT-
TH1
TH2
101
104
DCC
DCP
268
181
184
106
111
112
113
115
107
176
272
273
402
402
421
423
422
424
121
122
L1
229
107
109
110
106
170
403
403
R8
11
88
93
94
95
96
98
99
L2
L3
31
32
91
92
9
9
TERMINAL 端子台 7144-01067000
Alice
11 T2
R1 S1 T1 S33
Drawer name:
Approved by:
NC MAGNETIC CONTACTOR LOCATION
-MCC ARM SSR 電磁接觸器
page D05 page:C03
NC
Revision Date
L11 L12 L13 S33A
7251-62050000(LC1-D50F7)
7251-62080000(LC1-D80F7)
變壓器 Page D03
NO
240
4
5
6
R2
T2
T2
1
1
220
110
0
12
24
0
0
Revision Date
230
415
400
380
R3 220
PE
THE BOTTOM OF ELECTRIC BOX
T3 0
TRANSFORMER
電器箱底部
NO
7062-00333500
1
2
3
B
D
A
1 2 3 4
ARM TYPE RELAY LOCATION 105 Y50 31 14 10 10
刀臂式繼電器位置 KA1 KA2 K46 K25
D X8.4 17 + + Y46 Y25 D

402 23 32 23 Y4.6 23 Y2.5 23
Y5.5
Y5.7
Y4.2
Y4.0
Y4.1
Y3.0
Y4.5
Y3.2
Y4.4
Y5.2
Y5.1
Y4.7
Y4.3
184
Y3.1
Y5.6
NC ARM C.T.S.
23
E-STOP MOTOR
ON/OFF 中心出水
緊急停止刀臂馬達
NC開啟 (OPTION)
RDB16-V2 Y4.6 Y2.5
chip chip
coolant spindle air pocket pocket green magazine magazine work lubrication red door 4th chip conveyor conveyor R6 10 1
on unclamp blow down up lamp cw ccw lamp on lamp open unclamp flusher cw ccw
K54 K53
Y57
Y42
Y47
K50
Y40
Y45
Y51
Y30
Y55
Y43
Y44
Y52
Y31
Y56
Y41
Y32
R6
Y54 Y53 Y50
Y5.4 23 Y5.3 23 Y5.0 23
10
10
10
10
10
10
R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
+
2
C C
YELLOW Z AXIS
-K55
POWER
-K41 -K45 -K44 -K52 -K47
-K40 -KA11 -K57 -K51 LAMP BRAKER
-K42 -K56
OUT
-K30 -K32 -K43 -K31 自動關機黃燈 Z軸煞車
(OPTION)
CAROUSEL TYPE RELAY LOCATION 3

T2 3 U3
刀盤式繼電器位置 105 Y50 31 14
KA1 KA2 K46 K43
104 17 + + W3 W3 V3 R6
32 23 Y4.6 23 Y4.3 23
Y5.1
Y4.7
402 23
Y3.2
Y5.7
Y4.2
Y5.2
Y3.1
Y5.6
Y4.0
Y4.1
Y3.0
Y4.5
Y5.5
184
23
B E-STOP NC MAGAZINE MAGAZINE B

START CW
RDB16-V2
緊急停止 ON/OFF
NC開啟刀庫啟動刀庫正轉
chip chip
coolant spindle air magazine magazine green work lubrication red door chip
4th conveyor conveyor
on unclamp blow forward backward lamp lamp on lamp open unclamp flusher cw ccw
R6
Y40
Y51
Y56
3 V3 10 10
Y41
Y45
Y42
Y52
10 1
Y32
Y57
Y30
Y55
Y31
Y47
R6
K44 K25 K54 K53 K50

R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Y54 Y53 20
10
10
U3 R6 Y25 Y50
2
Y4.4 23 Y2.5 23 Y5.4 23 Y5.3 23 Y5.0 23

-K40 -K41 -K30 -K45 -K32 -K55 -KA9 -KA10 -KA11 -K57 -K42 -K52 -K31 -K51 -K56 -K47
MAGAZINE C.T.S. POWER YELLOW Z AXIS
OUT LAMP BRAKER
CCW 中心出水
(OPTION) 自動關機黃燈
刀庫反轉 Z軸煞車
A (OPTION) A
RELAY LAYOUT
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IMC02.SCH
CHEVALIER R
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Page C02
3 6 Drawer name: Alice Date: 6-Apr-2010
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/25/30VMC 0iMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
33 34
ARM TYPE RELAY LOCATION E-STOP

緊急停止
44 105 398 399
43 X8.4
31 14 10 10
G7SA-3A1B
刀臂式繼電器位置 SAFETY
24 17
KA2 K46 K25
RELAY -KA1 + + Y46 Y25 D

D 23 Y50
32 23 Y4.6 23 Y2.5 23
Y5.5
Y5.7
Y4.2
Y4.0
Y4.1
Y3.0
Y4.5
Y3.2
Y4.4
Y5.2
Y5.1
Y4.7
12
Y4.3
184
Y3.1
Y5.6
S33A
23
NC ARM C.T.S.
11 S39 23 S14
ON/OFF MOTOR 中心出水
RDB16-V2 - + NC開啟刀臂馬達 (OPTION)
chip chip
coolant spindle air pocket pocket green magazine magazine work lubrication red door 4th chip conveyor conveyor
on unclamp blow down up lamp cw ccw lamp on lamp open unclamp flusher cw ccw R6 1
10
Y57
Y42
Y47
Y40
Y45
Y51
Y30
Y55
Y43
Y44
Y52
Y31
Y56
Y41
Y32
R6
KA54 K53 K50
Y54 Y53 Y50

10
10
10
10
10
10
R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Y5.3 23
10
10
10
Y5.4 23 Y5.0 23
+
2
C C
-K41 -K45 -K55 -K44 -K52 -K47
-K40 -KA11 -K57 -K51 YELLOW Z AXIS
-K30 -K32 -K43 -K42 -K31 -K56 POWER
OUT LAMP BRAKER
自動關機黃燈 Z軸煞車
(OPTION)
33 34
E-STOP
CAROUSEL TYPE RELAY LOCATION 緊急停止
44 105 398 399
43 104 31 14 T2
3
3 U3
G7SA-3A1B
刀盤式繼電器位置 SAFETY
24 17
-KA3
KA2 K46 K43
23 Y50 + + W3 W3 V3 R6
32 23 Y4.6 23 Y4.3 23
12 S33A
Y5.1
Y4.7
Y3.2
Y5.7
Y4.2
Y5.2
Y3.1
Y5.6
Y4.0
Y4.1
Y3.0
Y4.5
Y5.5
B
184
B 11 S39 23 S14 NC
23
MAGAZINE MAGAZINE
ON/OFF START CW
- +
NC開啟刀庫啟動刀庫正轉
RDB16-V2
chip chip
coolant spindle air magazine magazine green work lubrication red door chip
4th conveyor conveyor 3 V3 10 R6 10 10
on blow lamp open 1
unclamp forward backward lamp on lamp unclamp flusher cw ccw
K44 K25 K54 K53 K50
Y40
Y51
Y56
Y41
Y45
Y42
Y52
Y47
Y32
Y57
Y30
Y55
Y31
R6
U3 R6 Y25 Y54 Y53 20 Y50

Y4.4 23 Y2.5 23 Y5.4 23 Y5.3 23 Y50 23
R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
C.T.S. POWER YELLOW Z AXIS

-KA9 -KA10 -KA11 -K57
MAGAZINE
-K40 -K41 -K30 -K45 -K32 -K55 -K42 -K52 -K31 -K51 -K56 -K47 CCW 中心出水 OUT LAMP BRAKER
(OPTION) 自動關機黃燈
刀庫反轉 Z軸煞車
A (OPTION) A
RELAY LAYOUT (2009CE)
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IMC02AC.SCH
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Page C02A
3 6 Drawer name: Alice Date: 6-Apr-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
R1
R1
R1
R1
S1
T1
S1
T1
S1
T1
S1
T1
Y47
T2
Y56
T2
T2
T2
D D
-KM5 -KM5R -KM6 -KM9
270
230
230
270
Y51
Y25
W5
W6
U5
V5
W5
U6
V6
U9
W9
V5
U5
V9
R1
R1
R1
S1
T1
S1
T1
S1
T1
R1
S1
T1
R1
R1
S1
T1
S1
T1
R1
S1
T1
W
283
282
284
283
24
284
Y44
T2
Y43
T2
T2
T2
T2
T2
T2
24
238
T2
237
T2
24
-FR5 -FR6 -FR9
-KM4 -KM3 -KM3R
-KM1 0.63-1.0A 4.0-5.5A 2.5-4A -KM9 -KM10 -KM11 -KM21 -KM22
Y46
236
221
221
236
Y40
Y20
Y25
X3.1
Y37
237
X3.2
238
8B
8B
CHIP CONVEYOR CHIP FLUSHER THROUGH
W3
W4
U3
V3
U4
V4
W3
V3
U3
W1
U1
V1
W10
W11
U9
V9
W9
U10
V10
U11
V11
C C
X
Z
Y
MOTOR TOOL COOLANT
X
MOTOR
Y
CH-30 670W
282
281
280
281
除除除除除後後後除除
280
284
88
24
8A
8
8A
8B
油線油油除除
-FR4 -FR3 -FR9 -FR10 -FR11
-FR1
1.6-2.5A 1.0-1.6A 9-13A 5.5-8A 2.5-4A
R1
R1
S1
T1
S1
T1
2.5-4A Y /DELTA START
Y47
T2
Y56
T2
ARM MAGAZINE SPINDLE MOTOR FOR
COOLANT
MOTOR THROUGH SPINDLE SEPERATOR SUCTION
MOTOR MOTOR AP22/6000 OR A6/12000 主主除除
-KM5A -KM5AR COOLANT MOTOR MOTOR MOTOR
TPH4T2K 960W
油刀除除油刀除除
後除除除遠遠遠後除除分分除除除抽後除除
270A
230A
230A
270A
U5A
W5B
V5A
W5A
V5B
B U5B R6 R6
B
CTS
283A
283B
283A
283
ARM TYPE K37 K20

遠遠刀遠遠遠後
油刀刀
-FR5A
Y37 Y20
0.63-1.0A
Y3.7 23 Y2.0 23
DOUBLE SPIRAL
CHIP CONVEYOR LOW HIGH
GEAR GEAR
MOTOR 雙雙雙除除除除除(左) 低低高低
雙雙雙除除除除除(右)
OPTION
附附
A A
MAGNETIC LOCATION
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMC03.SCH
CHEVALIER R
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Page C03
3 6 Drawer name: WILLIAM Date: 7-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
POWER INPUT 380-400V POWER INPUT 380-400V POWER INPUT 220V

FOR CE
D R S T PE R S T PE R S T PE
D
50A FOR 14/20MC 50A FOR 14/20MC

50A FOR 14/20MC
75A FOR 24/25VMC 75A FOR 24/25VMC
-QF1 -QF1 75A FOR 24/25VMC -QF1
125A FOR 30VMC 125A FOR 30VMC
I> I> I> I> I> I> 125A FOR 30VMC I> I> I>
L21 L22 L23 R1 S1 T1
NOISE
C FILTER L31 L32 L33 C
L31 L32 L33
MAIN TRANSFOMER MAIN TRANSFOMER

主主主主主主主主
B B
R1 S1 T1 PE R1 S1 T1 PE R1 S1 T1 PE
POWER OUTPUT 220V POWER OUTPUT 220V POWER OUTPUT 220V
A A
MAIN CIRCUIT INPUT
1
2
4
CHEVALIER R
+
Page C04
3 6 Drawer name: WILLIAM Date: 31-Dec-2009
Bl.
1 2 3 4 201-025-17
1 2 3 4
I/O BOARD
D D
I/O
SPINDLE SERVO X,Y AXIS SERVO Z AXIS SERVO
POWER SUPPLY
CP1 CP2 AMPLIFIER
+24V(1) *14 *14
AMPLIFIER AMPLIFIER
/C08
/C09
0V (2) *23 *23
(3)
CX1A CX1B
*E
*R3
*T3
CB104
CB105
R CXA2B CXA2B
DI/DO-1 CXA2A CXA2B
CB104
L
C DI/DO-2
C
CB105 CXA2A CXA2A
CXA2A
MPG JA3
I/O LINK JD1A JX1B C0P10B C0P10B

I/O LINK JD1B JX4
CX3 CX4
JY1
*11 *413 C0P10A C0P10A
R
JA7B
DI/DO-3 *410
CB106 *R6 JA7A
L JX5 JX5
CB107
CB106
DI/DO-4 ENC1
CB107
JYA2 ENC1
JF1 JF1
B JYA3 ENC2 B
JF2
JYA4
E VX E VY E VY
WX UX WY UY WY UY
FANUC
L1 L2 L3 PE U V W PE CZ2L CZ2M CZ2
PSM SPM SVM (X,Y) SVM (Z)

電電電電電主主主主電 X,Y主主主電 Z主主主電
A A
CNC LAYOUT
1
2
4
CHEVALIER R
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Page C05
3 6 Drawer name: CHUNI Date: 31-Dec-2009
Bl.
1 2 3 4 201-025-17
1 2 3 4
LCD
D MAIN BOARD D
24V-IN MDI RS232 I/O Link RS232 SPDL FSSB
CP1A CA55 JD36A JD1A JD36B JA7A COP10A-1
DC 24V
CK1
JD1B
JD1A
CPD1
JD1B
JD1A
JA7B
C C
CX1A
CX1B
CX1A
Manual pulse generator
CP1
COP10B
COP10A
COP10B
COP10A
COP10B
COP10A
COP10B
COP10A
JA3
MDI UNIT
Distributed I/O
TB1
TB2
TB1
TB2
TB1
TB1
I/O BOARD
boadr
CX2B
JX1B CX2B
CX2A
CX2B
PSM SPM SVM SVM SVM SVM
JX1A CX2A
CB104/105 CB106/107 CE56 CE56
AC REACTOR
JX1B
JX1B
JX1A
CX3
CX4
TB2
TB2
TB2
TB2
TB2
JY2
JF1
JF1
JF1
JF1
MACHINE Operator's
B B
RS232
PART panel
MCC
EMERGENCY STOP
SERVO MOTOR
SERVO MOTOR
SERVO MOTOR
SERVO MOTOR
BRAKER
BRAKER
SPINDLE MOTOR
X AXIS
Y AXIS
Z AXIS
4 AXIS
24 VDC POWER
AC 200V
AC 200V
A A
CONTROL UNIT
1
2
4
CHEVALIER R
+
Page C06
3 6 Drawer name: CHUNI Date: 4-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
7108-09000144 14/PLUS X OR Y POWER CABLE 480CM (B4i)
POWER SUPPLY SPINDLE AMPLIFIER SERVO AMPLIFIER
MODULE 7108-09000145 X(7M) OR Y,Z(5M) POWER CABLE(B8i,B12i)
MODULE MODULE
電電電電電主軸主主電軸軸軸主主電 7108-09000146 X(7M) OR Y,Z(5M) POWER CABLE(B22i,A12i,A22i)
7108-09000015 JYA2 SPINDLE ENCODER 600CM

D P P P P
D
/E13.4 +24V A1,B1 7108-09000007 CXA2A-CX2B 20CM
TB1 K2 TB1 TB1 K2 TB1
*413 2 7108-09000014 JA7A JA7B 600CM
N N N N CXA2A 0V A2,B2
ESP
K7 CX4 7108-09000121 X ENCODER 600CM
*410 3 A1,B1 ESP A4
+24V A1,B1
+24V +24V
7108-09000018 Y ENCODER 450CM
A2,B2 K5 A2,B2
CXA2A 0V CXA2B
0V
200R 7108-09000096 Z ENCODER 400CM
A4 A4
CX1A ESP ESP
2
200S
COP10B
K3 3 A1,B1
A1,B1
PE +24V +24V
TO NC unit COP10A
A2,B2 K69 A2,B2
CXA2A 0V CXA2B K33 至至至電COP10A
0V
/D03.3 JY1
C A4 A4
TO Load Meter C
K6 *R6 ESP ESP
1
K12
CX3 JA7B
3 TO NC unit JF1
*11 JA7A
K14
JYA2
JF2
K32
TB2 JYA3 TB2 JF3
L1 L2 L3 L4 U V W PE UL VL WL PE UM VM WM PE UN VN WN PE
FROM
SPINDLE
ORIENT
Spark killer SENSOR
火火火火電從主軸從從
B 感電電 B
R Coil
Input AC reactor Pulse coder
3φ,200v S
電電
T Z axis
servo motor
MCC
G Z軸軸軸軸軸
U Spindle Pulse coder Pulse coder

Cabinet V motor
W 主軸軸軸 X axis Y axis
servo motor servo motor
PE
X軸軸軸軸軸 Y軸軸軸軸軸
A A
SERVO INTERFACE TYPE A
1
2
4
CHEVALIER R
+
Page C07
Bl.
1 2 3 4 201-025-17
1 2 3 4
7108-09000144 14/PLUS X OR Y POWER CABLE 480CM (B4i)
POWER SUPPLY SPINDLE AMPLIFIER SERVO AMPLIFIER
MODULE 7108-09000145 X(7M) OR Y,Z(5M) POWER CABLE(B8i,B12i)
MODULE MODULE
電電電電電主軸主主電軸軸軸主主電 7108-09000146 X(7M) OR Y,Z(5M) POWER CABLE(B22i,A12i,A22i)
7108-09000015 JYA2 SPINDLE ENCODER 600CM

D P P P P
D
/E13A.4 +24V A1,B1 7108-09000007 CXA2A-CX2B 20CM
TB1 K2 TB1 TB1 K2 TB1
*413 2 7108-09000014 JA7A JA7B 600CM
-KA-EMG S33 N N N N CXA2A 0V A2,B2
ESP
TE XPS-AF5130 CX4
*410 3 A1,B1 ESP A4 7108-09000121 X ENCODER 600CM
SAFETY MODULE +24V A1,B1
S34 +24V +24V
7108-09000018 Y ENCODER 450CM
A2,B2 K5 A2,B2
CXA2A 0V CXA2B
0V
200R 7108-09000096 Z ENCODER 400CM
A4 A4
CX1A ESP ESP
2
200S
COP10B
K3 3 A1,B1
A1,B1
PE +24V +24V
TO NC unit COP10A
A2,B2 K69 A2,B2
CXA2A 0V CXA2B K33 至至至電COP10A
0V
/D03.3 JY1
C A4 A4
TO Load Meter C
K6 *R6 ESP ESP
1
K12
CX3 JA7B
3 TO NC unit JF1
*11 JA7A
K14
JYA2
JF2
K32
TB2 JYA3 TB2 JF3
FROM
SPINDLE
ORIENT
Spark killer SENSOR
火火火火電從主軸從從
B 感電電 B
R Coil
3φ,200v S
電電
T Z axis
servo motor
MCC
G Z軸軸軸軸軸

Cabinet V motor
PE
A A
SERVO INTERFACE TYPE A(CE)
1
2
4
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Page C07A
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1 2 3 4 201-025-17
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D PSM K2 SVM D
P P
TB1 TB1
K3
N N
3 PE
2 200S CX1A
1 200R
K6
3 MCCOFF3
CX3
1 MCCOFF4 A1,B1 A1,B1
+24V K69 +24V
A2,B2 A2,B2
K7 CXA2A 0V 0V CXA2B
C *410 C
ESP ESP
3 +24V
A4 A4
*413 CX4
2 ESP
/E13.4
L1 L2 L3 PE
B B
110V out 110V in
*T3 *R3 *11 *R6 *L1 *L2 *L3

/D03.2 /D03.3 /D01.1
A A
SERVO MOTOR POWER SUPPLY
1
2
4
CHEVALIER R
+
Page C08
Bl.
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1 2 3 4
D PSM K2 SVM D
P P
TB1 TB1
K3
N N
3 PE
2 200S CX1A
1 200R
K6
3 MCCOFF3
CX3
1 MCCOFF4 A1,B1 A1,B1
+24V K69 +24V
A2,B2 A2,B2
CXA2A 0V 0V CXA2B
C *410 C
33 ESP ESP
3 +24V
A4 A4
*413 CX4
34 2 ESP
/E13A.4
-KA-EMG
TE XPS-AF5130
SAFETY MODULE
L1 L2 L3 PE
B B
110V out 110V in
*T3 *R3 *11 *R6 *L1 *L2 *L3

/D03.2 /D03.3 /D01.1
A A
SERVO MOTOR POWER SUPPLY(2009CE)
1
2
4
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Page C08A
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*10
SVM 1 1
PSM K2 SPM K2
P P P P -K20
TB1 -K37 D
D TB1 TB1 TB1 3 3
N N N N
K4
200S 200S *Y20 *Y37
CX1B CX1A
200R 200R 21 21
+24V 1 1 +24V -KM22 22 -KM21 22

+24V 1 +24V 1 K5
K5 CX2B 0V 2 2 0V CX2A
CX2B 0V 2 0V 2 CX2A
ESP 3 3 ESP *237 *238
ESP 3 ESP 3
K9
JX1B
Terminating SK SK
K33 connector
C JY1 C
終終終終
K32 K12 From NC unit JA7A -KM21 -KM22
JYA3 JA7B
從從從從JA7A *T2
SPINDLE ORIENTAL SENSOR

U V W
JYA2
主主主主主主從
U V W K10
1 3 5 1 3 5
K10
-KM21 -KM22
2 4 6 2 4 6
B K14
B
Pulse generator
/D01.2
K11
*R4 R
Spindle motor U V W X Y Z
*S4 S 主主主主
*T4 T 30VMC Spindle motor (αP22)
30VMC 主主主主 Pulse coder

Fan motor
220VAC
主主主主主主
OPTION
A A
SPINDLE AMPLIFIER MODULE
1
2
4
CHEVALIER R
+
Page C09
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Bl.
1 2 3 4 201-025-17
1 2 3 4
CABLE K12
CABLE K10 SPINDLE MOTOE POWER LINE
主主主主主主線
NC unit JA7B JA7B SPM
or SPM
D SPM SOUT 3 1 SIN1 D
U U
V V SPINDLE *SOUT 4 2 *SIN1
W W MOTOR
SIN 1 3 SOUT1
*SIN 2 4 *SOUT1
0V 11,12,13,14,15,16 11,12,13,14,15,16 0V
2
CABTYPE CABLE 5.5mm
Ground plate
C Connector used Connector used C
(HONDA TSUSHIN KOGYO) (HONDA TSUSHIN KOGYO)
Connector PCR-E20FA Connector PCR-E20FA
Housing PCR-V20LA Housing PCR-V20LA
Cable specification : 0.009mm 2twisted pair batch shielded cable
Pin assignment for connector JA7B
2
CABLE K11 FAN MOTOR POWER LINE 0.75mm
主主主主主主主主線 10 20 (+5V)
9 (+5V) 19
8 18 (+5V)
7 17
6 16 0V
5 15 0V
4 *SOUT1 14 0V
*R4 Ro
3 SOUT1 13 0V
*SIN1 0V B
B 2 12
*S4 1 SIN1 11 0V
So
*T4 To Pin assignment for the connector on the NC unit and connectorJA7B
10 20 (+5V)
9 (+5V) 19
8 18 (+5V)
7 17
FAN MOTOR
6 16 0V
主主主主主主 5 15 0V
4 *SOUT1 14 0V
3 SOUT1 13 0V
2 *SIN1 12 0V
1 SIN1 11 0V
A A
CABLE K10,K11,K12
1
2
4
CHEVALIER R
+
Page C10
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1 2 3 4 201-025-17
1 2 3 4
CABLE K32 CABLE K14 Encoder in spindle motor

主主主主主
JY3 (PCR-EV20MDT)
PNP type JYA2 (PCR-EV20MDT)
Output A2 PA
EXTSC(15) PA5
D D
0V RA6 B2 RA
0V(11)
PB7 A3 PB
PU/PD(13)
RB8 B3 RB
Spindle Orient 24V(14)
+5V 9,18,20 A1 +5V
Sensor
主主主主主主主 0V 12,14,16 B5 0V
OH1 13 A6 OH1
CABLE K33
OH2 15 B6 OH2
JY1
SS 10 A5 SS
(PCR-EV20MDT)
OVR1 1
C Cables used : +5V,0V....0.5mm 2 C
2
OVR2 2 PA,RA,PB,OH1,OH2..0.18mm
*LM
LM 16
*0M
0M 18
SM 17 Pin assignment for connector JY2

Load meter
0M 19 負負負
10 SS 20 +5V
9 +5V 19
8 RB 18 +5V
7 PB 17
6 RA 16 0V
5 PA 15 OH2
4 14 0V
Cables used : 0.9mm 2 3 13 OH1
B 2 12 0V B
1 11
Pin assignment for connector JY1
0V Pin assignment for the AMP connector used on motor

10 20
9 19 0M
8 18 0M B1 B2 B3 B4 B5 B6
7 17 SM
6 16 LM RA RB 0V OH2
5 15
4 14
3 13 A1 A2 A3 A4 A5 A6
2 OVR2 12 PB
1 11 +5V PA SS OH1
OVR1
A A
CABLE K14,K32,K33
1
2
4
CHEVALIER R
+
Page C11
Bl.
1 2 3 4 201-025-17
1 2 3 4
CABLE K3 MCC
CABLE K6
CX3
*11 D
D CX1A 3
3 SPM
2
Coil Spark killer Internal
*T3 2 PSM contact
/C01.2 *R6 1
*R3 1
External power supply

Two-core vinyl cabtyre cable JIS C 3312 Two-core vinyl cabtyre cable JIS C 3312
2
Conductor 1.25mm (50/0.18)sheath PVC 9.6φ 2
Conductor 1.25mm (50/0.18)sheath PVC 9.6φ
CABLE K7
CX4
*410
3
*413 PSM
C CABLE K4 2 C
CX1B CX1A 1
3 3
PSM 200S SPM Two-core vinyl cabtyre cable JIS C 3312
2 2
2
200R Conductor 1.25mm (50/0.18)sheath PVC 9.6φ
1 1
CABLE K9
Two-core vinyl cabtyre cable JIS C 3312
2
Conductor 1.25mm (50/0.18)sheath PVC 9.6φ Shorted
JX1B
SPM IALM 5
Terminateing connector K9
0V 6
B CABLE K5 B
CX2B CX2A PIN ASSIGNMENT TERMINATING CONNECTOR K9
ESP 3
3
0V 10 20
PSM SPM 9 19
2 2
8 18
+24V 1 7 17
1
6 0V 16
5 IALM 15
4 14
Two-core vinyl cabtyre cable JIS C 3312 3 13
2
Conductor 1.25mm (50/0.18)sheath PVC 10.5φ 2 12
1 11
A A
CABLE K3,K4,K5,K6,K7,K9
1
2
4
CHEVALIER R
+
Page C12
Bl.
1 2 3 4 201-025-17
1 2 3 4
CABLE K22
SVM PULSE CODER FEEDBACK SIGNAL AXIS MOTOR
D D
JFn
1 2
SD SD JN2FS10SL2
(PCR-EV20MDT)
2 1
*SD *SD (JN2DS10SL2)
5 6
REQ REQ
6 5
*REQ *REQ
7 4
6V
6V
9,20 8,9
+5V +5V
C 12,14,16 7,10 C
0V 0V
3
FG
Cable used: #20AWG 6pairs
NC CONNECTOR DETAIL
JF1,JF2,JF3
1 SD 11
2 *SD 12 0V
3 13
B B
4 14 0V
5 REQ 15
6 *REQ 16 FG
7 6V 17
8 18
9 +5V 19
10 20 +5V
A A
CABLE K22
1
2
4
CHEVALIER R
+
Page C13
Bl.
1 2 3 4 201-025-17
1 2 3 4
RS-232-C Serial Port

RS-232-C連連連
CNC DBM-25S
D D
JD5A
(PCR-EV20MDT) RD
1 3
NC CONNECTOR DETAIL 0V CONNECTOR
2
JD5A DR DBM-25S
3 6
0V
RD 11 SD 4 FG
1 1 14
0V CS
2 0V 12 5 5 2 SD 15
0V
3 DR 13 ER 6 3 RD 16
4 0V 14 0V CD 4 RS 17
7 8
C 5 CS 15 RS 0V 5 CS 18 C
8
6 0V 16 0V 6 DR 19
9
7 CD 17 +24 7 SG 20 ER
10
8 0V 18 SD 8 CD 21
11 2
9 19 +24V 9 22
0V
12
10 +24V 20 10 23
ER
13 20 11 24
0V
14 +24V
12 25
RS
15 4 13
0V
16 7
B B
17
18
+24V
19 25
20
GND
Cable used: #28AWG 10pairs
A A
RS-232
1
2
4
CHEVALIER R
+
Page C14
Bl.
1 2 3 4 201-025-17
1 2 3 4
RS-232 CABLE
TO FANUC CNC TO COMPUTER CNC
DB-25 DB-25
D D
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
20 20
C C
TO FANUC TO COMPUTER
DB-25 DB-9
1 1
2 2
B B
3 3
4 4
5 5
6 6
7 7
8 8
20 9
7107-70006B31 RS232 NC TO PC CABLE 10M

7107-70016B31 RS232 NC TO PC CABLE 15M
A A
RS-232 CABLE
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMC14-1.SCH
CHEVALIER R
+
Page C14-1
3 6 Drawer name: Alice Date: 4-Jan-2010
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/25/30vmc 0iMD/0iMMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
*413 2
D ESP SVPM D
K7 CX4 K33
*410 3 JY1
+24V TO Load Meter
/E13.4
B3 K12
*BAT+ JA7B
TO NC unit
B2 JA7A
*BAT-
A2
CXA2C
*23 0V
A1 K14
*+ 24V JYA2
K32 FROM
JYA3 SPINDLE 從主軸從從
C K6 1 *R6 ORIENT 感感火 C
SENSOR
CX3
3 JF1
*11
JF2
TO NC unit COP10A
COP10B
至至至火COP10A C22L
TB1 TB2 C22M C22N
JF3
Spark killer
火火火火火
B R Coil B
3φ,200v S
電電
T Z axis
servo motor
MCC
G Z軸軸軸軸軸

Cabinet V motor
PE
A A
POWER/SPINDLE/SERVO INTERFACE
1
2
4
CHEVALIER R
+
Page C15
Bl.
1 2 3 4 201-025-17
1 2 3 4
LCD
D MAIN BOARD D
24V-IN RS232 FSSB SPDL
I/O Link RS232 MDI
CP1A JD36A JD1A JD36B CA55 COP10A JA7A
DC 24V
SERVO MOTOR JF1

SVPM
CK1
CPD1
JD1B
JD1A
JD1B
JD1A
CPD1
C SERVO MOTOR JF2 C
CP1
PULSE CODER I/F
MDI UNIT
Distributed I/O I/O BOARD SERVO MOTOR JF3
board
CB104/105
CE56 CE57 CB106/107 CX3 MCC JX6
CX4 ESP LM,SM,OVR JY1

JA3
CXA2C 24V P.S CNC JA7A
B
RS232
B Operator's MACHINE
Manual pulse generator
panel PART CX5X BATTERY CNC

JA7B
SPINDLE MOTOR JYA2

COP10B
CNC
POSITION CODER JYA3

24 VDC POWER
TB2 C22L C22M C22N TB1

JYA4
U V W PE UL VL WL PE UM VM WM PE UN VN WN PE L1 L2 L3 L4
A A
CONTROL UNIT WITH SVPM
1
2
4
CHEVALIER R
+
Page C16
Bl.
1 2 3 4 201-025-17
1 2 3 4
POWER INPUT 380-400V
R S T PE
D -QF1 D
I> I> I>
L21 L22 L23
NOISE OPTION
FILTER FOR CE
L31 L32 L33
MAIN TRANSFOMER
主主主主 2
3.5mm
/C04
*R1 *R1 *R1
C *S1 *S1 *S1 C
*T1 *T1 *T1
*E
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-KM13(OPTION) -KM4
-KM1 -KM3 -KM3R -KM5 -KM5R -KM5A -KM5AR
1 3 5 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
1 3 5
-MCC 2 4 6
2 4 6
-NFB5,6,7
1A
*R9
*S9
*T9
-FR1 -FR4 -FR5B

-FR3 -FR5 -FR5A I>> I>> I>>
L11
L12
L13
I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>>
0.63~1.0A
1.6~2.5A 1.6~2.5A 1.0~1.6A 0.63~1.0A 0.63~1.0A
B B
NOISE FILTER
1 3 5
*W5B
*V5B
*U5B
*U1
*U4
*W4
*R4
*S4
*T4
*V1
*W1
*V4
*U3
*V3
*W3
*U5
*V5
*W5
*U5A
*V5A
*W5A
-LA1
2 4 6 M M
M M M M M
R1 S1 T1 3 3 3 3 3 3
3
SPINDLE
COOLANT
OIL -M0 -M1 -M4 -M5B
SPINDLE MOTOR -M3 -M5 -M5A
COOLANT ATC DOUBLE SPRILA
COOLANT FAN MOTOR ATC CHIP DOUBLE SPRILA
主主主主 MOTOR 960W ARM MAGAZINE CONVEYOR CHIP CONVEYOR
CHIP CONVEYOR
MOTOR 1/2HP MOTOR (L) 200W
(OPTION) 主主主主主主主主水水主主 MOTOR 1/4HP MOTOR 200W MOTOR (R) 200W
刀刀主主(14系系) 雙雙雙除除水主主(左)
L1 L2 L3 PE 刀刀主主除除水主主雙雙雙除除水主主(右)
TO NC POWER UNIT (ARM TYPE) (OPTION)
(ARM TYPE) (OPTION) (OPTION)
A A
AC220V MAIN CIRCUIT
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMD01.SCH
CHEVALIER R
+
Page D01
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1 2 3 4 201-025-17
1 2 3 4
2
3.5mm
/C04
*R1 *R1
*S1 *S1
*T1 *T1
D D
*E *E
3φ220V
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-KM6 -KM9 -KM10 -KM11 -KM9 -KM15 -KM27
-K57
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
*Y57
C C
-NFB4
2A
-FR6 -FR9 -FR10 -FR11 -FR9 -FR15 -FR27

I> I> I> I> I> I> I> I> I> 2.5-4A I> I> I> 2.5-4.0A I> I> I> I> I> I> 0.25-0.6A I> I> I>
4.0-5.5A 2.5-4.0A 5.5-8.0A 1-1.6A
*U9
*V9
*W9
*U10
*V10
*W10
*U11
*V11
*W11
*U9
*V9
*W9
*U15
*V15
*W15
*U27
*V27
*W27
*U2
*U6
*V6
*W6
*S1
B B
M M M M M M M M
3 3 3 3 3 3 3 1
-M6 -M9 -M10 -M11 -M9 -M15 -M27 -M2

CHIP FLUSHER THROUGH SPINDLE SEPARTOR SUCTION THROUGH TOOL WATER GUN OIL SKIMMER LUBRICATION MOTOR 100W
MOTOR 1110W COOLANT PUMP 750W PUMP 1.5KW PUMP 186W COOLANT 670W PUMP 250W PUMP 400W
後後後後後中中中後後後分分分後後抽後後後油線油油後後後水油後分分後後潤潤油分後後

(OPTION) (OPTION) (OPTION) (OPTION) (OPTION) (OPTION) (OPTION)
A A
AC220V MAIN CIRCUIT
1
2
4
CHEVALIER R
+
Page D02
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Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
PSM
900VA 0V
CX1A
-NFB1 220V
*R1 6A *R3
220V
0V
*T2
C /C04 -NFB2 C
1φ AC220V 6A *R6
110V *R2
*T1 6A *T3
0V
0V *T2
PRIMARY
-NFB9 12V -NFB3
2A or 4A 24V *240 4A *242
*R8
SECONDARY
TO 1φ220V FAN
OR HEAT EXCHANGER
變變熱
or air condition
TRANSFORMER -KA4
B 至至至,熱熱熱熱,冷冷 B
-HL1
WORK
LAMP
工工工
A A
TRASFORMER
1
2
4
CHEVALIER R
+
Page D03
Bl.
1 2 3 4 201-025-17
1 2 3 4
*R6 *R6
/D03.3 *T2
*T2
*E *E
D D
-K44 -K43
20A 250V
*V3
*U3
C C
-K44 -K43
CAPACITOR
START
*3
-KA46 -KA46
B B
*W3
W3 V3 U3
M
3
MAGAZINE INDEX
GEAR MOTOR
刀刀刀刀
(CAROUSEL TYPE)
A A
MAGAZINE MOTOR CAROUSEL TYPE
1
2
4
CHEVALIER R
+
Page D04
Bl.
1 2 3 4 201-025-17
1 2 3 4
2.0mm
2
快快快快快快(4隻隻隻馬)
*R1 *R1
D *S1 *S1 D
*T1 *T1
*E *E
/C04
3φ220V
-FA4
2.5-4A
I> I> I>
*Y4.6
R5 S5 T5
1 3 1 3
C 1 3
C
1MSSR 2MSSR 3MSSR
2 4 2 4 2 4
MODEL: P2410DL *23
R5 U4 S5 V4 T5 W4
1 2 1 2 1 2
*U4
*W4
*V4
SSR1 SSR2 SSR3
4- 3+ 4- 3+ 4- 3+
M
23 Y4.6 23 Y4.6 23 Y4.6
3
280 281
R1 S1 T1
-M2
B 快刀馬馬 B
-FA4
R5 S5 T5
(2.5-4) A
馬馬馬馬馬
A A
SSR LAYOUT
1
2
4
CHEVALIER R
+
Page D05
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1 2 3 4 201-025-17
1 2 3 4
CB105 (BASIC I/O )

ADDRESS X3.0 X3.1 X3.2 X3.3 X3.4 X3.5 X3.6 X3.7 X8.0 X8.1 X8.2 X8.3 X8.4 X8.5 X8.6 X8.7
D PIN NO. 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*X8.4
-KA3
*122 *162 *163 *119 *98 *116 *117 *118 *229 *3 *4 *129 *179 *680 *128
C C
*105 *105
1 1 1 3 3
1 1 1 1 1 1 1 1
-SQ22
-SL4 3
-SQ6 2 -SQ7 2 -SQ8 2 -SQ9 2 -SQ10 2 2 -SQ20 2 -SQ21 2 2 -SL5 3 -SA31 4 -SA32 4
-BA8 -BA9 -BA10
*106
13 1
-SQ23
14 2
-SA29
*107
1
B -SQ24 B
2
*24
4TH AXIS HIGH LOW MAGAZINE LUBRICATION M71 INPUT M73 INPUT M75 INPUT SPINDLE LOCK PIN LOCK PIN SPINDLE EMERGENCY Clamp THROUGH SPINDLE
UNCLAMP GEAR GEAR COUNTER UP OIL OUT IN COOLANT STOP MAG. CCW
Cylinder COOLANT
POSITION SENSOR ALARM OIL OVER TRAVEL
(OPTION) (OPTION) Oil PB
(OPTION) HIGH
32 TOOL 32 TOOL SENSOR Sensor
(30XX VMC)
A A
NC I/O INPUT CIRCUIT
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IME01.SCH
CHEVALIER R
+
Page E01
3 6 Drawer name: Chuni Date: 6-Apr-2010
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1 2 3 4 201-025-17
1 2 3 4
CB105 (BASIC I/O )

D PIN NO. 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*X8.4
-KA1
*122 *162 *163 *119 *98 *116 *117 *118 *229 *3 *4 *129 *179 *680 *128
C C
*105 *105
1 1 1 3 3
1 1 1 1 1 1 1 1
-SQ22
-SL4 3
-SQ6 2 -SQ7 2 -SQ8 2 -SQ9 2 -SQ10 2 2 -SQ20 2 -SQ21 2 2 -SL5 3 -SA31 4 -SA32 4
-BA8 -BA9 -BA10
*106
13 1
-SQ23
14 2
-SA29
*107
1
B -SQ24 B
2
*24
4TH AXIS HIGH LOW MAGAZINE LUBRICATION M71 INPUT M73 INPUT M75 INPUT SPINDLE LOCK PIN LOCK PIN SPINDLE EMERGENCY Clamp THROUGH SPINDLE
UNCLAMP GEAR GEAR COUNTER UP OIL OUT IN COOLANT STOP MAG. CCW
Cylinder COOLANT
POSITION SENSOR ALARM OIL OVER TRAVEL
(OPTION) (OPTION) Oil PB
(OPTION) HIGH
32 TOOL 32 TOOL SENSOR Sensor
(30XX VMC)
A A
NC I/O INPUT CIRCUIT(2009CE)
1
2
4
5 K:\線路圖\M\0IMD\V2( 修~1\FIX\0IME01AC.SCH
CHEVALIER R
+
Page E01A
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1 2 3 4
CB105 (BASIC I/O)

ADDRESS X9.0 X9.1 X9.2 X9.3 X9.4 X9.5 X9.6 X9.7
D PIN NO. 1B 10A 10B 11A 11B 12A 12B 13A 13B 24A 24B 25A 25B 1A 14A D
PIN NO. 2 19 20 21 22 23 24 25 26 47 48 49 50 1 27
*97 *100 *103 *121 *272 *273 *+ *23
EXTERNAL DC24V INTERNAL 0V
C C
1 1 1 1
-SQ11 2 -SQ12 2 -SQ13 2 -SQ14 2

-BA11 -BA12
B B
*24
X HOME Y HOME Z HOME 4TH HOME 5TH HOME 6TH HOME ARM SENSOR
DECELERA ARM SENSOR
DECELERA DECELERA DECELERA DECELERA DECELERA
PRE UNCLAMP PRE CLAMP
(提提提提提提提 ) (提提提提提提提 )
A A
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME02.SCH
CHEVALIER R
+
Page E02
3 6 Drawer name: Chuni Date: 5-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
CB106 (BASIC I/O)

X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X5.0 X5.1 X5.2 X5.3 X5.4 X5.5 X5.6 X5.7
ADDRESS
D 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN NO.
*248 *249 *268 *99 *101 *109 *110 *111 *112 *113 *115
C C
1
13 13 1 13 1
-SQ5
2 -SQ4 2 2
-SA29 14 -SA30 14 -SA28 14
-BA3 -BA4 -BA5 -BA6 -BA7
B B
*24
M71/M72 M73/M74 TOOL SAFETY MAGAZINE ARM STOP ARM 60 DEG ARM HOME MAGAZINE SAFETY
SKIP INPUT UNCLAMP DOOR COUNTER SENSOR SENSOR SENSOR FIRST TOOL DOOR
PB PB
PB "b" POSITION SENSOR SENSOR "a" POSITION
SWITCH SWITCH
(Option)
ARM SENSOR ARM SENSOR ARM SENSOR
BRAKE CAN NOT USE HOME & 60 DEG
(提提提提提提提 ) (提提提提提提提 ) (提提提提提提提 )
A A
1
2
4
CHEVALIER R
+
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Bl.
1 2 3 4 201-025-17
1 2 3 4
CB106 (BASIC I/O)

X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X5.0 X5.1 X5.2 X5.3 X5.4 X5.5 X5.6 X5.7
ADDRESS
D 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN NO.
*248 *249 *250 *268 *99 *101 *109 *110 *111 *112 *113 *115
C C
SAFETY
3 DOOR 21
13 13 1 13 11
SAFETY
4
-SA29 14 -SA30 14 -SL3 2 -SA28 14 DOOR 12 22
-BA3 -BA4 -BA5 -BA6 -BA7
B B
*24
M71/M72 M73/M74 KEY MANUAL TOOL SAFETY MAGAZINE ARM STOP ARM 60 DEG ARM HOME MAGAZINE SAFETY
SKIP INPUT UNCLAMP DOOR COUNTER SENSOR SENSOR SENSOR FIRST TOOL DOOR
PB PB SWITCH ON PB "b" POSITION SENSOR SENSOR "b" POSITION
SWITCH1 SWITCH2
(Option)
ARM SENSOR ARM SENSOR ARM SENSOR
BRAKE CAN NOT USE HOME & 60 DEG
(提提提提提提提 ) (提提提提提提提 ) (提提提提提提提 )
A A
NC I/O INPUT CIRCUIT(2009CE)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME03A.SCH
CHEVALIER R
+
Page E03A
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1 2 3 4 201-025-17
1 2 3 4
CB106 (BASIC I/O)

ADDRESS X6.0 X6.1 X6.2 X6.3 X6.4 X6.5 X6.6 X6.7 COM4
D PIN NO. 1B 10A 10B 11A 11B 12A 12B 13A 13B 24A 24B 25A 25B 1A 14A D
PIN NO. 2 19 20 21 23 22 24 25 26 47 48 49 50 1 27
*88
21
-FR1 22
*280
21
*91 *92 *93 *94 *95 *96 *+ *23
-FA4 22
*281
EXTERNAL DC24V INTERNAL 0V
21
C C
-FR3 22
*282
1 1 1 1
21
-SL1 2 -SL2 2 -SQ1 2 -SQ2 2
-FR5 22 -BA1 -BA2
*283
21
-FR6 22
*284
B B
21
-FR9 22
*24
INDUCTION LUBRICATION AIR TOOL TOOL MAGAZINE MAGAZINE
MOTOR OIL LOW PRESSURE UNCLAMP CLAMP POT VER POT HOR
OVERLOAD LOW POSITION POSITION POSITION POSITION
LIMIT LIMIT LIMIT SENSOR SENSOR
SWITCH SWITCH SWITCH
( FORWARD ( BACKWARD
POSITION POSITION
SENSOR ) SENSOR )
A A
1
2
4
CHEVALIER R
+
Page E04
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1 2 3 4 201-025-17
1 2 3 4
D CE56 (I/O Link) D

PIN NO. CE56-2A CE56-2B CE56-3A CE56-3B CE56-4A CE56-4B CE56-5A CE56-5B CE56-6A CE56-6B CE56-7A CE56-7B CE56-8A CE56-8B CE56-9A CE56-9B
PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*166 *54 *56 *63 *59 *57 *55 *52 *68 *64 *67 *165 *49 *46 *108 *69
C C
3
13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
4
-SA1 14 -SA2 14 -SA3 14 -SA4 14 -SA5 14 -SA6 14 -SA7 14 -SL3 -SA8 14 -SA9 14 -SA10 14 -SA11 14 -SA12 14 -SA13 14 -SA14 14 -SA15 14
B B
*24
DOOR SINGLE BLOCK M01 Z AXIS MACHINE DRY WRITE MAGAZINE COOLANT AIR CHIP CHIP CHIP CHIP 4 AXIS
RELEASE BLOCK SKIP OPTION FEEDHOLD LOCK RUN ENABLE INDEX ON/OFF BLOWING FLUSHER CONVEYOR CONVEYOR CONVEYOR NEGLETED
PB PB PB STOP CANCEL PB PB OFF CW PB ON/OFF PB CCW OFF CW ON/OFF
PB PB PB PB PB PB PB PB
(OPTION) (OPTION)
A A
1
2
4
CHEVALIER R
+
Page E05
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1 2 3 4 201-025-17
1 2 3 4
D CE56 (I/O Link) D

PIN NO. CE56-1B CE56-10A CE56-10B CE56-11A CE56-11B CE56-12A CE56-12B CE56-13A CE56-13B CE56-24A CE56-24B CE56-25A CE56-25B CE56-1A CE56-14A
PIN NO. 2 19 20 21 22 23 24 25 26 47 48 49 50 1 27
*45 *123 *65 *62 *53 *60 *58 *61 *+ *23

C C
external INTERNAL
13 13 13 13 13 13 13 13
-SA16 14 -SA17 14 -SA18 14 -SA19 14 -SA20 14 -SA21 14 -SA22 14 -SA23 14
B B
*24
AUTO +4 AXIS +Z AXIS -Y AXIS +X AXIS JOG -X AXIS +Y AXIS

POWER OFF JOG FEED JOG FEED JOG FEED JOG FEED RAPID JOG FEED JOG FEED
PB PB PB PB PB PB PB PB
A A
1
2
4
CHEVALIER R
+
Page E06
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1 2 3 4 201-025-17
1 2 3 4
D CE57 (I/O Link) D

PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*66 *124 *79 *80 *81 *82 *86 *87 *76 *77 *78 *83 *84 *85 *70 *239
C C
13 13 13 13
-SA24 14 -SA25 14 A F B E A F A F B A F B -SA26 14 -SA27 14
1-16 1-4 1-7 1-7

FEEDRATE OVERRIDE RAPID SPINDLE
MODE
OVERRIDE SPEED
SELECTOR SELECTOR SELECTOR
OVERRIDE
D D D D
B B
*24
-Z AXIS -4 AXIS FEEDRATE RAPID OVERRIDE MODE SELECTOR SPINDLE SPEED SPINDLE SPINDLE
JOG FEED JOG FEED OVERRIDE 0,25%,50%,100% OVERRIDE CCW OFF
PB PB SPA, SPB, SPC PB PB
A A
1
2
4
CHEVALIER R
+
Page E07
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1 2 3 4 201-025-17
1 2 3 4
D CE57 (I/O Link) D

PIN NO. CE57-1B CE57-10A CE57-10B CE57-11A CE57-11B CE57-12A CE57-12B CE57-13A CE57-13B CE57-24A CE57-24B CE57-25A CE57-25B CE57-1A CE57-14A
PIN NO. 2 19 20 21 22 23 24 25 26 47 48 49 50 1 27
*71 *50 *51 *228 *72 *73 *74 *75 *+ *23

C C
EXTERNAL INTERNAL
13 13 13
-SA33 14 -SA34 14 -SA30 14 X Y Z 4 5 X1 X10 X100
01234 123
HANDLE HANDLE
AXIS MULTIPLIER
SELECTOR SELECTOR
D D
B B
*24
SPINDLE CYCLE FEED HANDLE HANDLE

CW START HOLD AXIS MULTIPLIER
PB PB PB SELECTOR SELECTOR
A A
1
2
4
CHEVALIER R
+
Page E08
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1 2 3 4 201-025-17
1 2 3 4
D D
CB105(BASIC I/O)
ADDRESS Y2.0 Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6 Y2.7 Y3.0 Y3.1 Y3.2 Y3.3 Y3.4 Y3.5 Y3.6 Y3.7
PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*261 *198 *200 *290 *127 *201 *172 *168 *195 *205 *226 *156 *177 *178 *187 *260
C C
B B
-KA23 -KA26 -KA25 -KA15 -KA28 -KA16 -KA42 -KA39 -KA5 -KA17 -KA7 -KA29 -KA31 -KA32 -KA33 -KA27
*23
3 3 3 3 3 5 1 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 9 1 1 1 1 1 1 1 1 1
4 4 4 4 4 1 4 4 4 4 4 4 4 4 4 4
12 8 SPINDLE
HIGH 4P 8P MAGAZINE ATC ARM 4 AIR 4TH AXIS MAGAZINE M71 M73 M75 LOCK PIN LOW
GEAR HIGH SPEED LOW SPEED START MOTOR COOLANT OIL SPINDLE BLOW BREAK POT UP OUTPUT OUTPUT OUTPUT RELEASE GEAR
CCW COOLANT (30XX VMC) AIR CONTROL
THROUGH ( MAGAZINE
(OPTION) (32 TOOLS) (32 TOOLS) SPINDLE (OPTION) (OPTION) BACKWARD ) (32 TOOLS) (OPTION)
A HOLE A
1
2
4
CHEVALIER R
+
Page E09
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1 2 3 4 201-025-17
1 2 3 4
D D
CB106(BASIC I/O)
PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*186 *188 *189 *190 *191 *192 *193 *194 *173 *174 *175 *180 *181 *182 *183 *185
C C
B B
-K40 -K41 -K42 -K43 -K44 -K45 -K46 -K47 -K50 -K51 -K52 -K53 -K54 -K55 -K56 -K57
*23
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
COOLANT TOOL RED MAGAZINE MAGAZINE MAGAZINE ATC ARM CHIP Z AXIS CHIP DOOR YELLOW AUTO GREEN CHIP LUBRICATION
ON UNCLAMP LAMP CW CCW POT DOWN MOTOR CW CONVEYOR BRAKE FLUSHER OPEN LAMP POWER OFF LAMP CONVEYOR ON
CCW CW
( MAGAZINE (MAGAZINE
FORWARD ) START) (OPTION) (OPTION) (OPTION)
A A
1
2
4
CHEVALIER R
+
Page E10
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1 2 3 4 201-025-17
1 2 3 4
D CE56 (I/O Link) D

PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*152 *153 *154 *155 *149 *150 *151 *170 *203 *202 *160 *252 *133 *135 *142 *138
C C
X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1
-HA1 -HA2 -HA3 -HA4 -HA5 -HA6 -HA7 -HA8 -HA9 -HA10 -HA11 -HA12 -HA13 -HA14 -HA15 -HA16
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
B B
*23
? LUBRICATION M02/M30 M00/M01 X AXIS Y AXIS Z AXIS 4TH AXIS HIGH LOW ATC DOOR SINGLE BLOCK OPTION Z AXIS
ERROR OIL LOW DISPLAY DISPLAY HOME HOME HOME HOME GEAR GEAR STANDBY UNCLAMP BLOCK SKIP STOP FEEDHOLD
DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY
A A
1
2
4
CHEVALIER R
+
Page E11
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1 2 3 4 201-025-17
1 2 3 4
D CE57 (I/O Link) D

PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*136 *134 *143 *146 *256 *159 *158 *208 *157 *148 *147 *130 *131
C C
X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1
-HA17 -HA18 -HA19 -HA20 -HA21 -HA22 -HA23 -HA24 -HA25 -HA26 -HA27 -HA28 -HA29
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
B B
*23
MACHINE DRY COOLANT AIR CHIP CHIP CHIP 4,5 AXIS AUTO SPINDLE SPINDLE CYCLE FEED
LOCK RUN ON/OFF BLOW CONVEYOR CONVEYOR CONVEYOR NEGLECT POWER OFF CCW CW START HOLD
DISPLAY DISPLAY DISPLAY DISPLAY COOLANT CCW CW DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY
DISPLAY DISPLAY DISPLAY
A A
1
2
4
CHEVALIER R
+
Page E12
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1 2 3 4 201-025-17
1 2 3 4
/D03.3 POWER SUPPLY

*R6 電電電電電
D *+ *＋ D
*T2
C1
21 21
E-STOP
22 22
3
MCC
-K52 -NFB8
-SA28 4
*421 *423
*1
*23 SIDEDOOR
-K50
*+ *422 *424
*+ SIDEDOOR
*+
C *Y52 *184 *Y50 C
3 C07.1 D03.3
POWER －KA2
ON －KA2 -KA1 *402 ES1 *407 5th PIN O2.1
4 *403 ES2 *410(+24V) O1.1 *R6
-SA1
*31 EM1MPC-1
-KA36 -KA35 -KA35
*17
-KA36 -KA35 -KA37 -KA35 *408
POWER -KA37
*406 -KA36
OFF -L1 -KA36
-SA2 *404 *405
*14
1000µF
*32 NC POWER (CP1A) -K35 35V
控控電電電 -KA1 -V11 -K36 -V11 -V12 -V13
B -KA37 -KA37
B
-KA4 -K37 R1
*23
10
-KA2
*413 O1.2 *10 O2.2
*23 COM
C07.1 E14.2
*23
POWER
NC ON/OFF DOOR E-STOP SAFETY CIRCUITS
LED 5
NC開開 9 Z AXIS
電電開開電電電 1 緊緊緊緊
SWITCH COIL 10 6
BRAKER
2
安安安開安線安
Z軸軸軸
WORK LAMP
工工電
A A
DC MAIN CIRCUIT AND NC ON/OFF
1
2
4
CHEVALIER R
+
Page E13
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1 2 3 4 201-025-17
1 2 3 4
KEY MANUAL SWITCH 33 34

+ R6 10 410
44 105 398 399
(1A/1B) 13 23 24 33
43 X8.4
21 21 + S33 S39 NO: 23-24,33-34,43-44
E-STOP (PANEL)
D 22 A1 S33 S34 S39 NC: 11-12 D
22 24
3 2 24 17
*421A *423A A1/A2 -KA1
1 4 23 Y50
X4.3 K1
K2
E-STOP 12 S33A
(CHIP CONVEYOR) 21 21 11 S39 23 S14
A2 S11 S12
(OPTION) 22 22 - +
23 S11 S12
*421 *423 14 S21 S22 34 G7SA-3A1B
S14 S21 S22 413 SAFETY
RELAY
-KA-EMG
SIDEDOOR
TE XPS-AF5130
*422 *424 SAFETY MODULE
SIDEDOOR
C C
-KA1
*+ / DV24V *410 / CX4
*S33A
*+ / DV24V *R6 / AC110V
MAGAZINE *402 *403
DOOR
-MCC
(OPTION)
*S11 *S21
*S12 *S33
*+ *S22 *S39
A1 S12 S11 S21 S22 S33 S39 13 23 33
B AUTO START B
TE XPS-AF5130
-KA-EMG
A2 14 24 34
*S14
A1
-KA1
A2
SAFETY
RELAY (G7)
*23 / DC0V
*23 / DC0V *10 / AC110V *413 / CX4
A A
(E-STOP) CIRCUIT (2009CE)
1
2
4
5 K:\線路圖\M\0IMD\V2( 修~1\FIX\0IME13AC.SCH
CHEVALIER R
+
Page E13A
3 6 Drawer name: WILLIAM Date: 6-Apr-2010
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1 2 3 4 201-025-17
1 2 3 4
/D03.3 POWER SUPPLY

*R6 電電電電電
D *+ *＋ D
*T2
C1
-K52 -NFB8
-SA28 4
*1
*23
-K50
*+
*+
*+
C *Y52 *184 *Y50 C
3
POWER －KA2
ON －KA2 -KA1
4
-SA1
*31
*17
POWER
OFF -L1
-SA2
*14
*32 NC POWER (CP1A)

B 控控電電電 B
-KA4
*23
-KA2
*23
POWER
NC ON/OFF DOOR
LED 5
NC開開 9 Z AXIS
電電開開電電電 1
SWITCH COIL 10 6
BRAKER
2
安安安開安線安
Z軸軸軸
WORK LAMP
工工電
A A
DC MAIN CIRCUIT AND NC ON/OFF(CE)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME13BC.SCH
CHEVALIER R
+
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1 2 3 4 201-025-17
1 2 3 4
*R6
*R6
O2.1
/D03.3
EM1MPC-1
D O2.2
*10 D
*10
-CX3
*11A
1 1 1 1 1 1
4TH AXIS 1 1
C -CX29 -K41 C
NEGLECT PB 3 -KA4 3 -K55 3 -K40 -K51 -K45 3 -K32 3 3
3 3
K42
OPTION
FOR 4TH *R6 *R6
*11 AXIS *Y41
*Y42 *2 *Y55 *Y40 *Y51 *Y45 *Y32
1 CABINET
-KA18 GUARD
3
SWITCH
+B1
-LA1
*15
B *9 B
SK SK SK
NFB
POWER OFF
COIL A1 A1 A1 A1 A1
+B1
A2 A2 -SOL4 A2
-MCC -HA30 -HL1 -SOL14 -SOL15 -HA31 -KM1 -KM6 -SOL1 A2 -SOL2 A2
*T2
*T2
AUTO POWER SERVO ALARM WORK SPINDLE 主軸保持內壓 RUNNING COOLANT CHIP MAGAZINE MAGAZINE TOOL
OFF POWER LAMP AIR LAMP MOTOR FLUSHER
LAMP Air Seal MOVE MOVE UNCLAMP
ON 紅燈 MOTOR
自動關機 FOR 2443/2552VMC 綠燈水機 FORWARD BACKWARD 鬆刀
伺服啟動 (OPTION for 直結主軸) 後沖水
主軸環狀吹氣刀庫前進刀庫後退
工作燈 (OPTION)
Air Purge ( PUT DOWN ( PUT UP
THE POT THE POT
刀杯下 ) 刀杯上 )
A A
AC110V CIRCUIT
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IME14.SCH
CHEVALIER R
+
Page E14
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1 2 3 4 201-025-17
1 2 3 4
*R6
*R6 -KA-EMG
23
/D03.3 TE XPS-AF5130
SAFETY MODULE
D 24
*10 D
*10
-CX3
*11A
1 1 1 1 1 1
4TH AXIS 1 1
C -CX29 -K41 C
NEGLECT PB 3 -KA4 3 -K55 3 -K40 -K51 -K45 3 -K32 3 3
-K42 3 3
OPTION
FOR 4TH *R6 *R6
*11 AXIS *Y41
*Y42 *2 *Y55 *Y40 *Y51 *Y45 *Y32
1 CABINET
-KA18 GUARD
3
SWITCH
+B1
-LA1
*15
B *9 B
SK SK SK
NFB
POWER OFF
COIL A1 A1 A1 A1 A1
+B1
-MCC A2 A2 A2 A2 -SOL4 A2
-HA30 -HL1 -SOL14 -SOL15 -HA31 -KM1 -KM6 -SOL1 -SOL2
*T2
*T2
AUTO POWER SERVO ALARM WORK SPINDLE 主主主主主主 RUNNING COOLANT CHIP MAGAZINE MAGAZINE TOOL
OFF POWER LAMP AIR LAMP MOTOR FLUSHER
LAMP Air Seal MOVE MOVE UNCLAMP
ON 紅紅 MOTOR
自自自自 FOR 2443/2552VMC 綠紅水自 FORWARD BACKWARD 鬆刀
伺伺伺自 (OPTION for 直直主主) 後後水
主主主主主主刀刀刀刀刀刀後刀
工工紅 (OPTION)
Air Purge ( PUT DOWN ( PUT UP
THE POT THE POT
刀刀刀 ) 刀刀刀 )
A A
AC110V CIRCUIT(2009CE)
1
2
4
CHEVALIER R
+
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1 2 3 4
/E14.2
*10
*10
D D
1
1 1 1
-K46 -K43 -K44 3 -K26
3 3 3
C C
*Y46 *Y43 *Y44 *Y26
21 21
-KM3R 22 -KM3 22
*221 *236
SK SK SK SK
B B
-KM4 -KM3 -KM3R -KM13

*T2
*T2
ARM ARM TYPE ARM TYPE SPINDLE

MOTOR MAGAZINE MAGAZINE COOLANT OIL
刀刀刀刀 CW CCW
(30XX VMC)
(ARM TYPE) 刀刀刀刀刀刀刀刀主主主主
(ARM TYPE) (ARM TYPE)
A A
AC110V CIRCUIT
1
2
4
CHEVALIER R
+
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1 2 3 4
/E14.2
*10
*10
D D
1 1 1
1
-K56 -K47 3 -K30 3 -K53 3
3
C C
*Y56 *Y47 *Y30 *Y53
21 21 21 21
-KM5R 22 -KM5 22 -KM5AR 22 -KM5A 22
*230 *270 *230A *270A
SK SK SK SK
B B
A1
-KM5 -KM5R -KM5A -KM5AR -SOL5 A2

-HA32
*T2
*T2
CHIP CHIP DOUBLE SPIRAL DOUBLE SPIRAL AIR M30/M02

CONVEYOR CONVEYOR BLOW LAMP
CW CCW CHIP CONVEYOR CHIPCONVEYOR
切切切除黃黃
CW CCW (OPTION)
除除除除除除除除除除 (OPTION)
(OPTION) (OPTION) 除除除除除除除除除除
(OPTION) (OPTION)
A A
AC110V CIRCUIT
1
2
4
CHEVALIER R
+
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/E14.2
R1
R1
S1
T1
R1
S1
T1
*10
S1
T1
*24
T2
T2
T2
D -KM15 -KM27 -KM12 D
3 3 3
215A
1
218A
1
216A
1
-SA35 -SA36 -SA37 -KA24 -KA34
W15
W12
-KA47
U15
V15
W27
U12
V12
U27
V27
3 3
3
4 4 4
215A
215
218
218A
*216
216
216A
*215 *218
*214 *217 1
*213 -FR15 -FR27 -FR12
-K27 3
95 95 1.0-1.6A 2.5-4A
95 0.63-1A
-FR15 -FR27 -FR12
96 96 96 OIL SKIMMER DUST EXHAUST
WATER GUN
MOTOR MOTOR MOTOR

*Y27
*215A *216A *218A
C 水水油水油油油油油油油油 C
10 10 10 10
KA24 KA34 KA47 KA39

SK SK SK
215 216 218 Y27
213 23 214 23 217 23 Y2.7 23

-KA24 -KA34 -KA47
-KM15 -KM27 -KM12 -SOL14 SPINDLE AIR
WATER GUN OIL SKIMMER DUST EXHAUST
水水油水油油油油油油油油主主主主主主

B B
美美美(B93-1I10E)
*T2 K5.7=1(Y2.7)
*23
T06=60000(1油分)
9 5 9 5 9 5 213 214 217
1 1 217 3 b 2
1
6 213 b 214 3 b 2
6 10 6 10 3 2
10 2 2 1a4 1a4 1a4
2
24 24 24
WATER GUN OIL SKIMMER DUST EXHAUST SPINDLE AIR 23 23 23
WATER GUN OIL SKIMMER DUST EXHAUST
水水油水油油油主主主主主主
水水油水油油油油油油油油油油油油油
(OPTION) 美美美(B93-1I10E) OIL SKIMMER DUST EXHAUST
(OPTION) (OPTION) (OPTION) (OPTION) (OPTION) WATER GUN
(OPTION)
(OPTION) (OPTION) (OPTION)
7226-81100525(white) 7226-81100525(white) 7226-81100525(white)

A A
WATER GUN & OIL SKIMMER & EXHAUST
1
2
4
CHEVALIER R
+
Page E17
3 6 Drawer name: IVANCHEN Date: 5-Jan-2010
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1 2 3 4 201-025-17
1 2 3 4
D D
/E14.2
*10
R1
R1
S1
T1
S1
T1
T2
T2
2
-KM11 NO NC A1
9
LOW LEVEL 13 1 97 97
-K25 -KM9 -KM11
SW -PS1
3
-FR9 98 -FR11 98 A2
5 中水水中水 14 filter pressure sw
10
6
4 W11
濾濾濾濾濾濾濾濾
U11
V11
W9
U9
V9
10
10
Y25
7
3
7
4
6
C *Y25 *2 *7 C
-FR9 -FR11
HIGH LEVEL 9-13A 1.6~2.5A
SW
中中中中中中抽中中中
中水水中水
濾濾 coolant through spindle suction pump
pump
*3
95 95
-FR9 -FR11
96 96
1 2 1 2
B *6 *4 B
10 Y25 R1 S1
-BZ1 E T2 E T1
A1
A1
4 3 4 3
SK SK BZ
SUCTION CONTROL POWER

-KM9 A2
-KM11 A2 OA001
MOTER CABLE CABLE
*T2
中中中中中中抽中中中蜂蜂蜂
coolant through spindle buzzer

suction pump
pump
A A
COOLANT THROUGH SPINDLE BY FILTER
1
2
4
CHEVALIER R
+
Page E18
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1 2 3 4 201-025-17
1 2 3 4
D /E14.2 D
*10
R1
R1
R1
S1
T1
S1
T1
S1
T1
T2
T2
T2
7
9 LOW LEVEL SW 9 NO NC
A1
97 97 97
-K25 分水水分水
-KM11 -KM9 -KM10 -KM11
A2 -FR9 98 -FR10 98 -FR11 98
5 5
10
12
12 W11
U10
W10
V10
W9
U11
V11
U9
V9
*7
HIGH LEVEL SW
Y25
11
11
分水水分水
10
13
9
10
13
12
13
10
6
C *Y25 *13 C
*8 -FR9 -FR10 -FR11
SAFETY SW 9-13A 5.5-8A 2.5-4A
安安安安 *9 coolant through spindle sepreator pump suction pump
95 pump
分分分分抽分分分
-FR10 中中中分抽抽
96
*11
95 95
-FR9 96 -FR11
96
*12
1 2 1 2 1 2
*6
B B
10 Y25 R1 S1
-BZ1 E T2 E T1
4 3 4 3 4 3
SK SK SK BZ
-KM9 -KM10 -KM11 OA001
*T2 MOTER CABLE CABLE
中中中分抽抽抽分抽抽蜂蜂蜂

分分抽抽
coolant through spindle sepreator pump suction pump buzzer
pump
A A
C.T.S (OPTION)
1
2
4
CHEVALIER R
+
Page E18A
FALCON MACHINE TOOLS CO., LTD. 14/20/24/25/30VMC 0iMC/0iMMC
Bl.
1 2 3 4 201-025-17
1 2 3 4
/E14.2
D *10 D
Y25
9 1 1
-KA25 -SQ8 -SQ9 -KM9 13 K25
5 2 2 /14.3
14 10
201 23
*4 *6 *7
*Y25 C.T.S.
中中中中
95 1 (OPTION)
-FR9 -SQ10
96 2
C C
*2
95 95
-FR10 -FR11
96 96
*3 *11
1 2 1 2
10 Y25 R1 S1
E T2 E T1
B B
A1 SK A1 SK A1 SK 4 3 4 3
-KM9 -KM10 -KM11
A2 A2 A2
MOTER CABLE CABLE
*T2
1 2 1 2 1 2
3 4 3 4 3 4
5 6 5 6 5 6
13 14 13 14 13 14
THROUGH COOLANT FILTER PAPER PUMP MOTOR

MOTOR(OPTION) TAPE TURN MOTOR (OPTION)
(OPTION)
A A
COOLANT THROUGH SPINDLE BY PAPER
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME18B.SCH
CHEVALIER R
+
Page E18b
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1 2 3 4 201-025-17
1 2 3 4
D /E14.2 D
*10
9 LOW LEVEL SW A1 9
-K40 -KM11
分水水分水
A2
R1
R1
R1
S1
T1
S1
T1
S1
T1
5 5
10 10
T2
T2
T2
7
NO NC
*7 K33 K35
HIGH LEVEL SW -KM9 -KM10 -KM11
分水水分水 9 9 Y33 Y35
C *Y40 -KA29
5
-KA32
5 Y3.3 23 Y3.5 23
C
10
*7A
Y40
8B
8B
U10
W10
V10
W11
W9
U11
V11
U9
V9
SAFETY SW TOOL DOOR TOOL DOOR
OPEN CLOSE
安安安安 *8 M71(K8.0=1)
284
M75(k8.2=1)
24
8A
8A
8B
8
95 *264 *265
(INPUT X3.5 *116) (INPUT X3.7 *118)
-FR10 -FR9 -FR10 -FR11
(VGC K3.7=1)
96
2.5~4A 9-13A 1-1.6A
*8A
95 CIRCULARITY SPINDLE SEPREATOR PUMP SUCTION PUMP
SPRAY COOLANT 分分分分抽分分分

-FR11
96
環環環環分環 2.2KW MTA3-180 A-W-A
*8B
TPH2T3K 750W 220W
B B
-SOL9 -SOL10
SK SK SK
-KM9 -KM10 -KM11

*T2
環環環環分環抽分抽抽
分分抽抽
TOOL DOOR TOOL DOOR
CIRCULARITY SPINDLE sepreator pump suction pump OPEN CLOSE
SPRAY COOLANT M71 M75
A A
C.T.S+2 SETS M CODE ( 簡單型VGC
簡單型VGC )
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME18C.SCH
CHEVALIER R
+
Page E18c
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1 2 3 4 201-025-17
1 2 3 4
CTS BY FILTER (SIMPLE/簡簡簡)
D D
/E14.2 /E14.2
*10 *10
R1
R1
S1
T1
S1
T1
T2
T2
2
-KM11 NO NC A1
9
LOW LEVEL 13 1 97 97
-K25 -KM9 -KM11
10
SW -KT 3 -PS1
3
filter 6 5 4 3 A2
14 -FR9 98 -FR11 98
5 中水水中水 pressure -KT
10
6
4
開開 sw 7 8 1 2
W11
U11
V11
W9
U9
V9
濾濾濾濾
T2
5A
濾濾濾濾
延延延進延延
*Y25 開開1
Delay Input singal ON DELAY
10
10
7
3
7
Y25
4
6
C *2 of Filter Pressure *7 TIMER C
延延延延延延
-FR9 -FR11
HIGH LEVEL 秒秒秒6秒 9-13A 1.6~2.5A
SW PS:線線延濾秒AC110V
中中中中中中抽中中中
,腳水腳腳腳腳腳腳水腳腳
中水水中水
coolant through spindle suction pump
開開
*5 pump
*3
1
進進濾濾濾濾
2 開開2
95 95
-FR9 -FR11
*5A
96 96
1 2 1 2
B *6 *4 B
10 Y25 R1 S1
-BZ1 E T2 E T1
A1
4 3 4 3
SK SK BZ
-KT
-KM9 -KM11 A2 OA001
MOTER CABLE CABLE
*T2
ON DELAY TIMER 抽中中中
中中中中中中蜂蜂蜂
延延延延延延
coolant through spindle buzzer
秒秒秒6秒 suction pump
pump
A A
CTS BY FILTER (SIMPLE/
SIMPLE/簡易式)
簡易式)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME18D.SCH
CHEVALIER R
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1 2 3 4 201-025-17
1 2 3 4
R1
T1
S1
T2
D D
/E14.2 -KM26
*10
219A
U26
V26
W26
219
219A
1
-FR10
-KA40 3
10 10 10 5.6-8A
*219 K34 K35
K33
OIL HYDRALIC
9 9 9
C -K34 -K35 Y33 Y34 Y35 MOTOR
-K33
5 5 5 C
95 Y3.3 23 Y3.4 23 Y3.5 23
-FR10 TPH4T2K 960W

96 Y3.3 Y3.4 Y3.5
油油油油
M71 M73 M75
*Y33 *Y34 *Y35 (k2.5, X4.0油壓壓壓壓壓)
*219A
(PIN1,2)
10
KA40
47 48 B
B SK X4.1 3 b 2 X4.2 3 b 2
219
1a4 1a4
24 24 220 23
-SOL9 -SOL10 -SOL11 23 23
-KM26
M71/M72 M73/M74 油油 ON
*248 *249
*T2 220
220 3 b 2
1a4
M71 M73 24
M75 OIL HYDRALIC 23
(M71 FIN X3.5 *116, K8.0) (M73 FIN X3.6 *117, K8.1) (M75 FIN X3.7 *118, K8.2) 油油
油油油油
A A
3 SETS M CODE+HYDRALIC BOX(OPTION)
1
2
4
CHEVALIER R
+
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1 2 3 4 201-025-17
1 2 3 4
/E14.2
D *10 D
47 Y33 Y34 Y35 Y115 Y116 Y117
K33 KA31 KA32 K115 K116 K117

24 10 10 10 10 10 10
9 9 9 9 9 9 Y3.3 23 Y3.4 23 Y3.5 23 23 Y11.6 23 Y11.7 23
-K34 Y11.5
-K33 -K35 -K115 -K116 -K117
5 5 5 5 5 5
Y3.3 Y3.4 Y3.5 Y11.5 Y11.6 Y11.7
C C
M71 M73 M75 M77 M79 M81
*Y33 *Y34 *Y35 *Y115 *Y116 *Y117
47
X4.13 b 2
1a4
B 24 B
-SOL10 -SOL11 -SOL14 -SOL15 -SOL16 23
-SOL9
M71/M72
(*248)
*T2
M71/M72 M73/M74 M75/M76 M77/M78 M79/M80 M81/M82

(M73 FIN X3.6 *117, K8.1) (M77 FIN X4.3 *250, K9.0) (M81 FIN X4.5 *232, K9.2)
(M71 FIN X3.5 *116, K8.0) (M75 FIN X3.7 *118, K8.2) (M79 FIN X4.4 *251, K9.1)
A A
6 SETS M CODE+1 BUTTONS(OPTION)
1
2
4
CHEVALIER R
+
Page E19A
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1 2 3 4 201-025-17
1 2 3 4
R1
T1
S1
T2
D D
/E14.2 -KM26
*10
219A
U26
V26
W26
219
219A
1
-FR10
-KA40 3
47 10 48 10
5.6-8A
*219 K34
K33 OIL HYDRALIC
9 9
24 Y33 24 Y34 MOTOR
C -K33
5
-K34
5 C
95 Y3.3 23 Y3.4 23
-FR10 TPH4T2K 960W

96 Y3.4
Y3.3 油壓馬達
尾座前進尾座後退
Y33 Y34 (k2.5, X4.0壓力開關偵測)
*219A Hydralic Tailstock Forward
(PIN1,2)
Hydralic Tailstock Backward
10
KA40
47 48 X4.3 B
B SK X4.13 b 2 X4.23 b 2 X4.33 b 2
219
1a4 1a4 1a4
24 24 24 220 23
-SOL9 -SOL10 23 23 23
-KM26 尾座後退PB
尾座前進PB 尾座寸動PB 油壓 ON
(X4.1) (X4.2) (X4.3)
Hydralic Tailstock Forward PB Hydralic Tailstock Jerk PB
*T2 220
220 3 b 2
Hydralic Tailstock Backward PB 1a4
M71 M72 24
尾座前進尾座後退 OIL HYDRALIC 23
Hydralic Tailstock Forward 油壓
油壓按鍵
Hydralic Tailstock Backward
A A
油壓尾座
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IME19B.SCH
CHEVALIER R
+
Page E19B
3 6 Drawer name: IVANCHEN Date: 6-Apr-2010
FALCON MACHINE TOOLS CO., LTD. QP16/20/24/35/40 0iMD/0iMMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
SOCKET
FRONT BACK
PCR-EV20MT MS3102A20-29SW
SINGAL
D PIN No. PIN No. JFn D
MOTOR
SD 1 A (PCR-EV20MT)
MS3102A20-29SW
*SD 2 D 7 20 20 7
13 13 1 A
RD 5 F SD SD
6 19 19 6
*RD 6 G 12 12
2 D
5 18 18 5 *SD *SD
11 11
4 17 17 4 5 F REQ
5V 9,20 J,K REQ
10 10
0V 12,14 N,T 3 16 16 3
*REQ 6 G *REQ
9 9
6V 7 R 2 15 15 2
8 8
R
C 1 14 14 1 6V
7
6V C
SHIELD 16 H
9
+5V
J +5V
SOCKET
20 K
+5V +5V
MOTOR MS3102A20-29SW MS3102A20-29SW 12 N

0V 0V
ENCODER FRONT BACK
JFn
0V 14 T 0V
B B
FG 16 H SHLD
A A
M B M B
L L
N C N C
W
W
MS3108B20-29PW T P P
PCR-EV20MT K D K T SHIELD
D
J S R S R
E J
E
H F H F GROUNDING PLATE
G G
A A
4TH AXIS CONNECTION ENCODER
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMF01.SCH
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Page F01
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1 2 3 4 201-025-17
1 2 3 4
4TH AXIS CONTROL CABLE

MS3102A28-11SW
*U14
D J WIRE COLOR WIRE SPECIFICATION WIRE No. PIN No. REMARK D
RED(BLACK) U14 J
*V14
K
WHITE(BROWN) V14 K 4TH AXIS
2
1.25mm 4C CABLE MOTOR POWER
*W14 BLACK(BLUE) W14 L
L
GREEN(GREEN) E M
*E
M A
RED +24
2 R
C *122 0.3mm 3C CABLE C
C
WHITE X3.0 C UNCLAMP
*121 BLACK X9.3 S HOME DECELERATE

S
WHITE 25 N
2
*+24 0.5mm 2C CABLE BREAK CONTROL
A BLACK T2 P
SOCKET
R
FRONT MS3102A28-11SW BACK
B B
*Y31
N
N J E E J N
U A A U
*T2 P F F P
P K K
V B B V
R G G R
W L C C L W
S H H S
X D D X
T M I I M T
A A
4TH AXIS CONNECTION
1
2
4
CHEVALIER R
+
Page F02
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1 2 3 4 201-025-17
1 2 3 4
1 2 5 6 9 20 12 7 14 16
CVS3108B20-29SW CVS3108B28-11S
D D
RECP 51 CVS3102A20-29PW RECP 52 CVS3102A28-11P
A D F G J K N R T H J K L M A B C R S N P D E W X
U V W E
VCT37 / 0.26(2mm )
YELLOW / GREEN
2
MS3108B18-10S
JNIDS10SL2
BLACK
WHITE
RED
C JNEAS10UIL A B C D C
2 1 6 5 8 9 7 4 10 H
1 2 3 4 5 7 8 10 11 12 13
2 1 6 5 8 9 7 4 10 3 A B C D
MS3102A18-10P
TB
1 2 3 4 5 7 8
*REQ
+6VB
REQ
SK1
0VB
+5V
+5V
*SD
SD
FG
0V
0V
U V W E
AC SOLENOID
VALVE AC110V
B B
SM
FLS51 FLS52 PRS51
PULSE CODER
FLS51:壓壓壓壓 CLAMP ON:CLAMP
FLS52:壓壓壓壓 UNCLAMP OFF:UNCLAMP
PRS53:近近壓壓 ZERO-RETURN
A A
4TH AXIS i MOTOR
1
2
4
CHEVALIER R
+
Page F03
3 6 Drawer name: Alice Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
*+
0IMC FOR 4TH AXIS AMP
MCC
SERVO AMP MODULE E13/C3 E13/C3
A06B-6130-H002 *402 *403 *407
CXA19B DC24V OUTPUT

BSVM1-20 ES1 ES2 *396 5th PIN *398(+24V) O1.1
*391 *392
*BAT+
CXA19A EM1MPC-1
*23 *BAT- DC24V INPUT
C *+ -KA36 -KA35
C
A B
-KA36 -KA35 -KA37 -KA35 *397
CZ7-1 L2 L1 MAIN POWER
-KA37
E L3 COP10B FSSB OPTICAL *395
-KA36
CZ7-2 DCC DCP DISCHARGE RESISTOR ( 煞煞煞煞) *393 *394
CZ7-3 V(*V14) U(*U14) MOTOR POWER LINE CONNECTOR 1000µF

-K35
COP10A -K36 -V11 -V12 -V13 35V
E(*E) W(*W14) FSSB OPTICAL
-K37 -KA37
E E
CX29 *11 *11A Control signal for MCC
*399 O1.2
CX30 *398 *399 Esp Signal SIGNAL CHECK
*23 COM
*23
CXA20 *TH1 *TH2 DISCHARGE RESISTOR
B B
(ALARM SIGNAL) SAFETY CIRCUITS
JF1 ENCODER
EM1MPC-1
BATTERY FOR BUILT-IN TYPE KA36 KA37 KA35
23 402 403 407 398 399
COM ES1 ES2 5th O1.1 O1.2 O2.1 O2.2
4TH AXIS E-STOP MODULE 急急急急

EM1MPC : 2935*08002002 4P REALY : 7271-12000003
A A
0IMD FOR 4TH AXIS AMP
1
2
4
CHEVALIER R
+
Page F04
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1 2 3 4 201-025-17
1 2 3 4
D D

SERVO AMP MODULE
A06B-6130-H002
CXA19B DC24V OUTPUT
BSVM1-20
*BAT+
CXA19A *23 *BAT- DC24V INPUT
C *+
C
A B
CZ7-1 L2 L1 MAIN POWER
E L3 COP10B FSSB OPTICAL
CZ7-2 DCC DCP DISCHARGE RESISTOR ( 煞煞煞煞)
CZ7-3 V(*V14) U(*U14) MOTOR POWER LINE CONNECTOR
E(*E) W(*W14) COP10A FSSB OPTICAL
E E
CX30 *398 *399 Esp Signal SIGNAL CHECK

B B
(ALARM SIGNAL)
JF1 ENCODER
BATTERY FOR BUILT-IN TYPE
A A
0IMD FOR 4TH AXIS AMP(2009CE)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMF04A.SCH
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Page F04A
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1 2 3 4 201-025-17
1 2 3 4
PMM AXIS PS : JF1( PIN 1 AND PIN2 ) NEED BE CONNECTED

CE56 JD1A
D D
*+
SERVO AMP MODULE

MCC
A06B-6132-H002 (20A) E13/C3 E13/C3
CXA19B DC24V OUTPUT *402 *403 *407

A06B-6130-H003 (40A)
*BAT+
ES1 ES2 *396 5th PIN *398(+24V) O1.1
*23 *BAT- *391 *392
CXA19A DC24V INPUT
*+
A B EM1MPC-1
C -KA36 -KA35 C
L2 / L1 L2 L1 MAIN POWER JD1B
FROM CE56 JD1A -KA36 -KA35 -KA37 -KA35 *397
E / L3 E L3
-KA37
DCC / DCP DCC DCP DISCHARGE RESISTOR (煞煞煞煞) *395
-KA36
V/U V(*V14) U(*U14) MOTOR POWER LINE CONNECTOR *393 *394
E/W E(*E) W(*W14) JD1A

-K35 1000µF
E E -K36 -V11 -V12 -V13 35V
-K37 -KA37
MOTOR
Esp Signal JF1
CX30 *398 *399 ENCODER
*399 O1.2
*23 COM
(ALARM SIGNAL) *23
B JA3A B
SAFETY CIRCUITS
TERMINATOR
EM1MPC-1
RESISTOR JA72
KA36 KA37 KA35 JA72
BATTERY FOR BUILT-IN TYPE
PIN9 / PIN19
23 402 403 407 398 399
COM ES1 ES2 5th O1.1 O1.2 O2.1 O2.2
4TH AXIS E-STOP MODULE 急急急急 PIN6

RILK
EM1MPC : 2935*08002002 4P REALY : 7271-12000003
A A
0IMD FOR PMM AXIS(4TH)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMF04B.SCH
CHEVALIER R
+
Page F04B
3 6 Drawer name: Ivanchen Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
/C04
*10
D *R1 *R1 *10 D
*S1 *S1 /E14.2
*T1 *T1
*E *E
/C04 -K36 -K21 -K22
1 3 5 1 3 5
-KM3 -KM3R
2 4 6 2 4 6
*Y21 *Y22
C -FR3 C
1.6-2.5 I> I> I>
*Y36
*W3
*V3 -KM8L -KM7
*U3
1 3 5 1 3 5 1 3 5 *34 *35
-KM7 -KM8L -KM8H
2 4 6 2 4 6 2 4 6
*U7
*V7
*W7
Y
B
X
Z A1 B
M
-SOL8 -KM7 SK -KM8H SK -KM8L SK
3
U1 V1
W1 A2
*U8
*V8
*W8
*T2 *T2
LOCK PIN 4 POLE 8 POLE
RELEASE HIGH SPEED LOW SPEED
A A
32 TOOLS MAGAZINE CIRCUIT
1
2
4
CHEVALIER R
+
Page F05
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1 2 3 4 201-025-17
1 2 3 4
D D
34 T2 35 T2 34 T2
U3 V3 W3 35 U3 V3 W3 34
NC NC NC
-KM7 -KM8L -KM8H

C U7 V7 W7 Y22 U8 V8 W8 Y21 U8 V8 W8 C
4P 8P 4P
HIGH SPEED LOW SPEED HIGH SPEED
Y36 Y21 Y22
-K36 -K21 -K22 U8 V8 W8 U7 V7 W7 E Y36 OL X8.1 X8.2 X3.3

B B
10 10 10 OPTIONAL TERMINAL
Y3.6 23 Y2.1 23 Y2.2 23
LOCK PIN 4P 8P
PELEASE HIGH SPEED LOW SPEED
A A
32 TOOLS MAGAZINE LAYOUT
1
2
4
CHEVALIER R
+
Page F06
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1 2 3 4 201-025-17
1 2 3 4
D D
L- L+ 5 6
COM1 X1 X10 X100 COM2 X Y Z 4
*24 X21.6 *24 X21.4 X21.5

X21.7 X21.3
C C
+5V 0V A B
*+5V *0V *A *B
B B
A A
MPG
1
2
4
CHEVALIER R
+
Page F07
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1 2 3 4 201-025-17
1 2 3 4
7226-04110525 MACHINE OPTION BLOCK SINGLE 4

DOOR GEAR
LOAD METER DRY RUN ATC Z Y X M00 M02 OIL
LOCK Z HOLD STOP SKIP BLOCK (OPTION) STAND BY (OPTION) HOME
EDIT HOME HOME HOME M01 M30 LOW ? POWER
LOW HIGH (OPTION)
134 136 138 142 135 133 252
LM OM 24 52 55 3 b 2 57 3 b 2 59 3 b 2 63 3 b 2 56 3 b 2 54 3 b 2 1663 b 2 23 23 23 23 23 23 23 23 23 23 23 23
D 1a4 1a4 1a4 1a4 1a4 1a4 1a4
160 202 203 170 151 150 149 155 154 153 152 + D
24 24 24 24 24 24 24
23 23 23 23 23 23 23
7514-01510101 7291-40105000(yellow lamp) 7291-30105000(red lamp) 7291-10105000(red lamp)
7226-88110525(white) POWER 4TH AXIS CHIP CONVEYOR CHIP
(OPTION) FLUSHER BLOW WORK MAGAZINE
OUT O.T. NEGLECT
CW STOP CCW (OPTION) (OPTION) COOLANT LAMP TURN
SPINDLE OVERRIDE(A--->Q) (OPTION) RESET (OPTION) 2a 接接
157 208 158 159 256 146 143 184
45 3 b 2 105 3 b 2 69 3 b 2 11 108 3 b 2 46 49 3 b 2 165 3 b 2 67 3 b 2 64 3 b 2 184 b 68 3 b 2
3b2 3 2
G F E D C B A 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4
24 24 11A 24 24 24 24 24 24 24 + 24
84 24 85 83 23 23 23 23 23 23 23 23
7214-12020103 7226-81100525(whitex2)
OIL SKIMMER
(OPTION) -Y +Z +4 (OPTION)
C SPINDLE C
214 62 65 123
CW STOP CCW 214 3 b 2 62 3 b 2 65 3 b 2 123 3 b 2
MODE SELECTOR(A----->O) 1a4 1a4 1a4 1a4
24 24 24 24
147 148
71 3 b 2 239 b 70 3 b 2 23 23 23 23
3 2
1a4 1a4 1a4 G F E D C B A
24 24 24 7226-81100525(white) RAPID
23 -X +X
23 77 24 78 76
RAPID OVERRIDE(A----->I)
58 60 53
7214-12020103 58 3 b 2 60 3 b 2 53 3 b 2
1a4 1a4 1a4
G F E D C B A 24 24 24
23 23 23
87 24 86
FEEDRATE OVERRIDE(A---->R) WATER GUN
E-STOP 7213-16030000 (OPTION) -4 (OPTION) -Z +Y
FEED HOLD CYCLE START
+ 421 G F E D C B A 213 124 66 61
B 213 b 124 3 b 2 66 3 b 2 61 3 b 2 B
131 130 80 82 24 81 79 3 2
+ 423 1a4 1a4 1a4 1a4
3 b 2 51 50 3 b 2 24 24 24 24
1a4 1a4 7214-12020102 23 23 23 23
24 24
7223-21031025 23 23 7226-81100525(white)
7226-82110525(whitex11)
7226-22110525(redx3) 7226-52110525(greenx5)
72 73 74 75 228 0V 5V A B 24
A A
OPERATOR PANEL
1
2
4
CHEVALIER R
+
Page F08
Bl.
1 2 3 4 201-025-17
1 2 3 4
/E14.2
222 223 222 223
D *10 D
K37 K20
*110V 225 224 224 225
POWER SUPPLY Y3.7 23 Y2.0 23

-K37 -K20
110VAC 8.3A
LOW HIGH
GEAR GEAR
+24V *222 低低高低
0V *223
C C
*Y37 *Y20
-KA23 -KA23 -KA27 -KA27
*224 *225 *225 *224
*224 *225
*X3.1 A1 A1
B High gear B
8 7 6
* +24 -SOL13 -SOL12
+24v A2 A2
2 1 5 *X3.2
Low gear
3 4
*OL
ZF GEAR BOX CONNECTOR *T2

LOW HIGH
GEAR GEAR
30VMC GEAR BOX
A A
Z-F GEAR BOX/30VMC GEAR BOX
1
2
4
CHEVALIER R
+
Page F09
Bl.
1 2 3 4 201-025-17
1 2 3 4
4 1 blue (藍) B1
TS27R(TOOL MEASURE)
A1 RENISHAW B2
3 2
A2 PROBEINTERFACE
B3
TS27R ( M88 ) 0iMMC CE56 (X4.7)
D red (紅) M18 D
A3
-K117
B4 0iMC CB106 (X4.7)
A4 *X4.7A
B5
A5 OUTPUT
N/C B6
A6 N/O B7
*＋ *－＋24V CNC
-K117
TERMINAL *X4.7
TO TERMINAL
24V 0V
OMP40/60 ( M89 )
*X4.7B
POWER SUPPLY
C C
0iMMC CE56(X4.6) 0iMMC CE56(X4.5)

0iMC CB106(X4.6) 0iMC CB106(X4.5)
OMI-2 INTERFACE CNC CNC

MP10 / OMP40/60 (WORKPIECE MEASURE)
CE56 (X4.7)SKIP
CB106 (X4.7)SKIP
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 X4.7B
X4.7A
B B
Probe Probe Low Low Error Error Machine Machine Probe Probe Probe Power Power Machine
信信 status1 status1 battery battery atart atart status 2a status 2a status 2b supply supply ground K117
SIGN input input
青青/黑紫紫 /黑綠綠/黑白棕黃灰橘紅黑綠/黃 X4.7
EXECUTE M88 USE TS27R TOOL MEASURE
Turquoise Turquoise Violet Violet Green Green White Brown Yellow Grey Orange Red Black Green Y11.7 23
EXECUTE M89 USE OMP60 WORKPIECE MEASURE /Black /Black /Black /Yellow
EXECUTE M90 USE OMP60 WORKPIECE MEASURE FOR ERROR CHECK ON M88/M89
OUTPUT(*39)
EXECUTE M91 USE OMP60 WORKPIECE MEASURE FOR ERROR CHECK OFF
*E 刀刀刀刀刀刀刀刀刀刀刀
Example : TS27R / OMP60 switchover
M6 TXX --> CHANGE WORKPIECE MEASURE TOOL
M90 --> ERROR CHECK ON
.
. 24V 0V
. --> WORKPIECE MEASURE FINISH POWER SUPPLY
A M91 --> ERROR CHECK OFF
A
TS27R, MP10, OMP40/60 for OMI-2
1
2
4
CHEVALIER R
+
Page F10
3 6 Drawer name: Ivanchen Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
OMP60 OMI-2 SW1 / SW2
SW1
PULSE NO NO NO
1 2 3 4
ON
C C
SW1 SW2
OFF
BATTERY
LEVEL PROBE
STATUS ERROR
LED
SW2
AUTO
PULSE HIGH LEVEL 50%
B START B
1 2 3 4 5
ON
OFF
100%
LEVEL LOW PULSE MACHINE
A A
OMP60 ( OMI-2 ) SWITCH1/2
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMF10-1.SCH
CHEVALIER R
+
Page F10-3
3 6 Drawer name: Chuni Date: 6-Jan-2010 Bl.
1 2 3 4 201-025-17
1 2 3 4
福福福福福福福福線福線線( ATC 標標 3 隻 SENSOR )

電電電電電電電30MM孔孔孔孔
D D
線線 1 2 3 4 5 6 7 11 0V 24V AU AV AW E MU MV MW E
線線
( SIEMENS ) 122 123 124 125 126 127 121
(HEIDENHAIN)
23 24 U4 V4 W4 E U3 V3 W3 E
線線
( FANUC ) X5.2 X6.6 X6.5 X5.3 X5.4 X5.5 X5.6
( MITSUBISHI )
福線備備 MAG. POCKET POCKET ATC ATC ATC MAG. ATC ATC MAG. MAG. MAG.
(MAG.) 0V +24V ATC 福接福接
SIGN 煞煞 UP DOWN 煞煞扣福原原原原動動線動動線動動線動動線動動線動動線
(定定)
C C
福福福福福福福福線福線線( ATC 快快快快快福 4 隻 SENSOR )

電電電電電電電30MM孔孔孔孔
首首
1 2 3 4 5 6 7 11 12 0V 24V AU AV AW E MU MV MW E
B 線線 B
線線
( SIEMENS ) 122 123 124 125 126 273 121 127
(HEIDENHAIN)
E U3 V3 W3 E
23 24 U4 V4 W4
線線
X5.2 X6.6 X6.5 X5.3 X9.6 X9.7 X5.6 X5.5
( FANUC )
福線備備 MAG. POCKET POCKET ATC ATC ATC MAG. ATC ATC ATC ATC MAG. MAG. MAG.
福接
+24V 動動線動動線動動線福接
(MAG.) 0V
SIGN 定定 UP DOWN 煞煞快快快福快快提福原原原原動動線動動線動動線
(定定)
A A
Arm type diagram for Hanbell
1
2
4
CHEVALIER R
+
Page F11
3 6 Drawer name: Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
福福福福福福福福福福福福福福線線( ATC 標標 3 隻 SENSOR )

福福 D
D 1 2 3 4 5 6 7 8 9 10
PIN腳
線福
( SIEMENS ) 24 23 124 123 122 125 126 127 121
(HEIDENHAIN)
線福
( FANUC ) 24 23 X6.5 X6.6 X5.2 X5.3 X5.4 X5.5 X5.6
( MITSUBISHI )
福福 POCKET POCKET MAG. ATC ATC ATC MAG.

+24V 0V
SIGN DOWN UP 定定煞煞扣福原原原原
C C
福福福福福福福福福福福福福福線線( ATC 快快快快快福 4 隻 SENSOR )

福福
PIN腳 1 2 3 4 5 6 7 8 9 10
線福
B ( SIEMENS ) 24 23 124 123 122 125 126 127 121 273 B
(HEIDENHAIN)
線福
( FANUC ) 24 23 X6.5 X6.6 X5.2 X5.3 X9.6 X5.5 X5.6 X9.7
( MITSUBISHI )
福福 POCKET POCKET MAG. ATC ATC ATC MAG. ATC

+24V 0V
SIGN DOWN UP 定定煞煞快快快福原原原原快快提福
A A
Arm type diagram for MS Connectors
1
2
4
CHEVALIER R
+
Page F12
3 6 Drawer name: CANDY Date: 6-Jan-2010 Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
刀刀刀 T2,22 (Y4.5)

MAG. POT. DOWN
刀刀刀刀刀 24,96 (X6.6)
MAGAZINE POT. UP SENSOR
切切換換 T2, 19 (Y3.0) 換刀換換 T2,18 (Y4.1) 鬆鬆刀 T2,199 (Y4.6)
CHIP AIR BLAST CHANGE TOOL AIR BLAST CLAMP/UNCLAMP 刀刀刀刀刀 24,95 (X6.5)
MAGAZINE POT. DOWN SENSOR
C C
1418PLUS
刀刀刀刀 24,113 (X5.6)

刀刀刀刀 24,119 (X3.3)
風風刀刀 24,92 (X6.2) 刀刀刀 T2,26 (Y3.2) MAGAZINE HOME SENSOR
MAGAZINE POSITION SENSOR
AIR PRESSURE SWITCH MAG. POT. UP U3,V3,W3
刀刀刀刀 24,109 (X5.2)

3 1 主主主主換換 T2,20 (Y5.0) MAGAZINE BRAKE SENSOR
B NO COM SPINDLE AIR BLAST B
注注注 LUBRICATION
FG AC AC1 +L2 S1 S2 S2
E S1 R1 U2 24 91 24 98
A A
outside electric part
1
2
4
CHEVALIER R
+
Page F13
3 6 Drawer name: Johnson Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
刀刀刀 T2,22 (Y4.5)

MAG. POT. DOWN
刀刀刀刀刀 24,96 (X6.6)
MAGAZINE POT. UP SENSOR
切切換換 T2, 19 (Y3.0) 換刀換換 T2,18 (Y4.1) 鬆鬆刀 T2,199 (Y4.6)
CHIP AIR BLAST CHANGE TOOL AIR BLAST CLAMP/UNCLAMP 刀刀刀刀刀 24,95 (X6.5)
MAGAZINE POT. DOWN SENSOR
C C
1418PLUS
刀刀刀刀 24,113 (X5.6)

刀刀刀刀 24,119 (X3.3)
風風刀刀 24,92 (X6.2) 刀刀刀 T2,26 (Y3.2) MAGAZINE HOME SENSOR
MAGAZINE POSITION SENSOR
AIR PRESSURE SWITCH MAG. POT. UP U3,V3,W3
刀刀刀刀 24,109 (X5.2)

3 1 主主主主換換 T2,20 (Y5.0) MAGAZINE BRAKE SENSOR
B NO COM SPINDLE AIR BLAST B
注注注 LUBRICATION
FG AC AC1 +L2 S1 S2 S2
E S1 R1 U2 24 91 24 98
A A
outside electric part
1
2
4
CHEVALIER R
+
Page F13
3 6 Drawer name: Johnson Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
Miscellaneous Function List
M-Code Function Type Remark

M00 Program stop
M01 Optional stop
M02 End of program
M03 Spindle CW
M04 Spindle CCW
M05 Spindle stop
M06 Auto tool change
M08 Coolant on
M09 Coolant off
M10 4th 5th axis servo off & clamp Option
M11 4th axis servo on & unclamp Option
M12 5th axis servo on & unclamp Option
M13 Spindle CW & coolant on
M14 Spindle CCW & coolant on
M15 M13/M14 off
M17 Coolant through spindle hole Option
M18 M17 off Option
M19 Spindle orientation
M29 Rigid tapping
M30 Program rewind
M31 Air blow on Option
M32 Air blow off Option
M33 Spindle CW & air blow on Option
M34 Spindle CCW & air blow on Option
M35 M33/M34 off Option
M40 Neutral gear command Option
C-1
M-Code Function Type Remark
M41 Low gear command Option
M42 High gear command Option
M49 ATC automatic maintenance mode Arm Type
M49 Rotary MAG tool No. = Spindle tool No. Carousel Type
M50 POT vertical command Arm Type
M50 MAG forward (to spindle) Carousel Type
M51 Swing arm CCW 65° Arm Type
M51 Tool change position (spindle unclamp) Carousel Type
M52 Tool unclamp Arm Type
M52 Search change tool No. Carousel Type
M53 Swing arm down & turn 180° Arm Type
M53 Spindle clamp Carousel Type
M54 Tool clamp Arm Type
M54 MAG backward (to home) Carousel Type
M55 Swing arm back home Arm Type
M55 Check spindle with MAG tool No. Carousel Type
M56 Pot horizontal command Arm Type
M56 M55 off Carousel Type
M60 Pot No.1 search and tool No. offset Arm Type
M63 Chip conveyor CW Option
M64 Chip conveyor CCW Option
M65 Chip conveyor off Option
M68 Cover coolant on Option
M69 Cover coolant off Option
M94 Mirror cancel
M95 X mirror image on
M96 Y mirror image on
M98 Main tape call sub
M99 Sub tape return
C-2
%
O9001(MACRO B VER-2 TOOL CHANGE)
(Z AXIS NOT GOTO 1ST POINT)
(MUST USE VMC-C9 PLC PROGRAM)
#100=#4003
#1100=0
IF[#1001GE1]GOTO30
G91G30Z0M19
M18
IF[#1000GE1]GOTO20
N10
M50
M51
G91G28Z0
M52
G30Z0
M53
M56
M54
GOTO30
N20M55
#1100=1
M49
G04P10
#1100=0
M50
GOTO10
N30G#100M99
%
D-1
0iMC/0iMD ARM TYPE
KEEP RELAYS’ ADDRESSES AND FUNCTION
ADDRESS DESCRIPTION
K0.0
K0.1 AIR PRESSURE LOW 1:NEGLIGENCE 0:DISPLAY
K0.3 1:3 axis liner guaid
1:UNCLAMP THE SPINDLE TOOL IN ANY POSITION OF Z AXIS
K0.5 0:UNCLAMP THE SPINDLE TOOL ONLY WHEN THE Z AXIS IN
REFERENCE POSITION.
K0.6 1:spindle collant error
K0.7 ATC MAINTENANCE MCOE: FEED HOLD+SPINDLE STOP 1:ON 0:OFF
K1.1 1:Mode chang SPD do not stop
K1.2 ARM TYPE: 1:20VMC 0:30VMC
K1.3 DOOR SAFETY SWITCH 1:CANCEL 0:EFFECTIVE
K1.4 Lub. Type 1:30vmc 0:20vmc
K1.5 1:TWO STEPS OF SPINDLE TOOL UNCLAMP
K1.6 1:y/delda start for spindle
K2.0 1:32-TOOL MAGAZINE 0:24-TOOL MAGAZINE
K2.1 1:40-TOOL MAGAZINE 0:24-TOOL OR 32-TOOL MAGAZINE
K2.4 1:WORK LAMP NOT FLASH 0:WORK LAMP FLASH
K2.6 1: ABS ON
K2.7 1:Tool code=spindltool do not display warning message
K3.0 1:tool clamp oil level detector for a6/12000i
K3.2 1:GEAR TRANSMISSION SPINDLE 0:BELT DRIVEN SPINDLE
K5.2 3 AXES REFERENCE SIMUTANEOUSLY 1:YES 0:NO
K5.7 1:spindle air blow off when M30 0r M02 execute
TOOL POCKET PRESET:NUMBER OF TOOL POCKETS
C00
CURRENT:CURRENT TOOL POCKET NUMBER
LUBRICATION PRESET:TIME OF PUMP OFF
C04
CURRENT:THE TIME IS CONTROLLED BY PLC
T02 TIME OF LUBRICTION PUMP ON
T04 TIME OF AUTO POWER OFF DELAY
E-1
0iMC/0iMD CAROUSEL TYPE
KEEP RELAYS’ ADDRESSES AND FUNCTION
ADDRESS DESCRIPTION
K0.1 AIR PRESSURE LOW 1:NEGLIGENCE 0:DISPLAY
K0.3 1:3 axis liner guaid
1:ONE-WAY SOLENOID OF MAGAZINE
K0.4
0: TWO-WAY SOLENOID OF MAGAZINE
1:UNCLAMP THE SPINDLE TOOL IN ANY POSITION OF Z AXIS
K0.5 0:UNCLAMP THE SPINDLE TOOL ONLY WHEN THE Z AXIS IS IN
REFERENCE POSITION
K0.6 1:spindle collant error
K1.0 1:12 tool holder 0:20 tool holder
K1.1 1:Mode chang SPD do not stop
K1.2 1:HIGH/LOW GEAR 0:NEUTRAL GEAR
K1.3 DOOR SAFETY SWITCH 1:CANCEL 0:EFFECTIVE
K1.6 1:y/delda start for spindle
K2.4 1:WORK LAMP NOT FLASH 0:WORK LAMP FLASH
K5.2 3 AXES REFERENCE SIMUTANEOUSLY 1:YES 0:NO
TOOL POCKET PRESET:NUMBER OF TOOL POCKETS

C0
CURRENT:CURRENT TOOL POCKET NUMBER
LUBRICATION PRESET:TIME OF PUMP OFF
C4
CURRENT:THE TIME IS CONTROLLED BY PLC
T2 TIME OF LUBRICATION PUMP ON
T4 TIME OF AUTO POWER OFF DELAY
E-2
PARTS LIST
01. SPINDLE HEAD
2007/02/28
NO. PART NO. DESCRIPTION Q'TY SIZE MODEL

01-001A SPINDLE MOTOR 1 β8/8000i Fanuc
01-001B SPINDLE MOTOR 1 IPH7107-2NF02 SIEMENS
01-001C SPINDLE MOTOR 1 QAN-200L HEIDENHAIN
01-002 7202-29001000 PROXIMITY SWITCH 1 E2E-X3D1-N M12

01-003 2930-01062000 COLLET 1 BT-40 45°
01-004 4304-06000000 LOCK WASHER FOR BEARING 4 AW06
01-005 2930-01013000 MOTOR SEAT PLATE 1
01-006 2930-09058000 LIMIT SWITCH SEAT 1
01-007 2930-V2550700 MOTOR ADJUSTING SCREW 2
PILLOW
01-008 2930-V26X0800 DOG 2
01-009 2939-01095000 SETTING SCREW 4
01-010 2932-01095001 COMPRESSION SPRING 4
01-011A 2934-01080000 PRESSING PLATE 1 d32×D36 Fanuc
01-011B 2930-01015001 PRESSING PLATE 1 SIEMENS
HEIDENHAIN
01-012 2934-03058000 DOG 1

01-013 2935-01007000 SEAL PLATE 1
01-014 2935-01009000 BLOCK 1
01-015 2935-02025000 SETTING BLOCK 4
01-016 2935-03042000 WINDOW 2
01-017 2939-01001000 SPINDLE SEAT 1
01-018 2939-01023002 SEPARATING BLOCK 1
01-019 2939-01024002 SHEET METAL 1
01-020 2939-01025001 PROTECTION GUARD 1
01-021 2939-01026001 BRACKET 1
01-023 2939-01028000 PROTECTION GUARD 1 opt.
01-024A 2939-01029000 TIMING PULLEY 1 Fanuc
01-024B 2939-01071000 TIMING PULLEY 1 SIEMENS
01-024C 2939-01069000 TIMING PULLEY 1 HEIDENHAIN
01-025 2939-01031000 SETTING PLATE 1

QP2040-L-EN
01. SPINDLE HEAD
2007/02/28

01-026 2939-01032001 CYLINDER SUPPORTING SCREW 4
01-029 2939*01035001 CYLINDER 1 DJ2T-T-3.5 160
01-030 2939-01084000 CHECK VALVE 1
01-031 2939-02006000 SETTING PLATE 1 opt.
01-032 2939-07008000 SETTING PLATE 2

01-033 4207-06000000 LOCK NUT 4 AN06 M30X1.5P
01-034A 2939*01080002 BASE PLATE 1
01-034B 2934*01036001 BASE PLATE 1
01-035 4709-32360000 TAPER RETAINING RING 1 d32×D36 Fanuc
01-036 5022-29010240 PROTECTION DUCT 1 R68.2-100-32

01-037 5200-29081020 MALE CONNECTOR 2 SPC10-02NJ(PT1/4")
01-038 2939-01088000 LEFT COVER 1
01-039 5905-29007000 OPTICS SCALE 1 LS-186C-0640-054
01-040 2939-01096001 ADJUSTING ROD 4
01-041 6101-10100110 O RING 2 P10A
01-042 6101-10110010 O RING 4 P11
01-043 6203-29120303 NIPPLE 2 PT3/8"×3/8N
01-044 6203-29120606 NIPPLE 1 PT3/4×3/4N
01-045 6203-29130303 NIPPLE 1 PT3/8"×3/8"N
01-046 6207-29031200 SPRINKLER PIPE 3 PT3/8"×200L
01-047 6302-00040000 NUT 4 PA-4CS
01-048 6303-00040000 SLEEVE 4 PB-4CS
01-049 6304-00100010 JOINT 1 PQ10T(M10×1.0)SHOWA
01-050 6304-06120000 JOINT 1 PD612(M10×M12)

01-051 6315-20400000 ALUMINUM PIPE 4 ALP-4
01-052 6326-31500000 VOLUME TYPE DISTRIBUTOR 1 DPB15-0.16
01-054 2939-01002002 SPINDLE 1 24/25/QP
01-055 2939-01018002 DRAW BAR 1 BT40
01-056 2930-01062000 COLLET 1 BT40 45°
QP2040-L-EN
01A. SPINDLE HEAD (DIRECT DRIVE)
2007/02/27

01A-001 2939*01050A00 SPINDLE SET 1 含YSFM65螺帽
01A-002 2939-01022001 SPACER 1
01A-003 4005-05005610 HEX. SOCKET SET SCREW 2 M5×0.8P×5L
01A-004 2939-01052001 SPINDLE FRONT COVER 1
01A-005 6101-10070010 O RING 8 P7
01A-006 2939-01005000 SPACER 1
01A-007 2939*01056000 SPACER SET 2
01A-008 2939-01051001 SPINDLE SLEEVE 1
01A-009 4005-06006610 HEX. SOCKET SET SCREW 2 M6×1P×6L
01A-010 6101-10070010 O RING 8 P7
01A-011 6101-21450010 O RING 3 G145
01A-012 2934-01046000 ADJUSTING RING 1
01A-013 2939-01058000 JOINT 1
01A-014 6101-10220010 O RING 1 P22
01A-015 2939-01062003 SPACER 1
01A-016 2939*01008001 SPACER SET 1
01A-018 4001-06030110 INNER HEX. HEAD SCREW 8 M6×1P×30L
01A-019 2939-01053000 SPINDLE REAR COVER 1
01A-020 2939-01054000 SPACER 1
01A-021 2939-01055000 SETTING PLATE 1
01A-022 2939-01066001 CYLINDER 1
01A-023 4001-05005610 INNER HEX. HEAD SCREW 2 M5×0.8P×5L
01A-024 2939-01061001 PIN 1
01A-025 2939-01060001 UNCLAMPING RING 1
01A-028 2939-01064001 COVER 1
01A-029 4709-36420700 TAPER RETAINING RING 2 36×42×7
01A-030 6101-10090110 O RING 2 P9
01A-031 6102-10090000 O RING 2 P9
01A-032 2939-01063000 SHAFT 1
QP2026/2033直-EN
2007/02/27

01A-035 2938-01003001 MOTOR SEAT 1
01A-037 2938-01004000 MOTOR SEAT 1
01A-038 6101-10160010 O RING 1 P16
01A-039 2939-01067A00 COUPLING 1 AT8,38mm
01A-040 2939-01067B00 COUPLING 1 A6/AT6,32mm
01A-042 2939-01068001 BLOCK 1
01A-043 4007-04008604 FLAT HEAD SCREW 2 M4×0.7P×8L
01A-045 2938-01007000 SETTING PLATE 1
01A-046 2939-01065000 HYDRAULIC BLOCK 1
01A-047 6101-10070010 O RING 1 P7
01A-048 4021-06020000 SCREW 6 MSB6-20
01A-049 4607-13250000 SPRING 6 SV13×25
01A-050 2939-01059002 PULL ROD 1
01A-051 4904-70142542 ANGULAR CONTACT BALL 4 HCS7014E.T.P4SUL
BEARING
01A-052 4607-40200100 SPRING 1 40-20-1
01A-053 6101-30120010 O RING 1 S12
01A-054 2930-01062000 COLLET 1
01A-056 6203-29190240 UNIVERSAL NOZZLE 4 SNA4 (IKO)
01A-058 7202-26001000 PROXIMITY SWITCH 2 E2E-X2D1-N
01A-060 2939-01097000 BRACKET 1
01A-061 6316-29002000 JOINT 1 DEUBLIN1129-047-301
01A-062 2939-01099000 中COVER 1

01A-063 6209-28005000 90 ° JOINT 1 PT3/8×3/8H
QP2026/2033直-EN
2007/02/27

01A-064 6402-29120400 HYDRAULIC HOSE 1 100R1AT-3/8"×400L
01A-065 5200-29080810 STRAIGHT MALE CONNECT 1 SPC8-01
01A-066 6101-31150010 O RING 1 S115
01A-067 2939-01043000 SPINDLE SEAT 1
01A-068 2939-01073A00 BOOSTER CYLINDER 1 APF-D 1011N70CC
01A-069 2939-01098000 SETTING PLATE 1

01A-070 5200-29017000 MALE CONNECTOR 3 SPL12-03
01A-071 5200-29151200 PU PIPE 3 φ12×8
01A-072 5200-29090830 MALE CONNECTOR 1 SPL8-03
01A-073 5200-29150800 PU PIPE 1 φ8×5
01A-074 5200-29130301 T JOINT 1 PT3/8
01A-075 6203-29080203 HOSE JOINT 1 PT1/4×3/8H
01A-076 2939-01074A00 SETTING BRACKET 1 3T
01A-077 6502-26016000 SOLENOID VALVE 1 MVSC-300-4E1 AC110
01A-078 5200-29081230 MALE CONNECTOR 2 SPC12-03
01A-079 5200-29070050 PVC MUFFLER 2 MSR-03-B-3/8"
01A-080 6203-29080203 HOSE JOINT 1 PT1/4×3/8H
01A-081 6101-30550010 O RING 1 S55
QP2026/2033直-EN
02. COLUMN
2007/02/28

02-001 0042-29001000 OIL COOLER 1 opt.
02-002A SERVO MOTOR 1 β22B/2000is Fanuc
02-002B SERVO MOTOR 1 1FK7101 SIEMENS
02-002C SERVO MOTOR 1 QSY-155D HEIDENHAIN
02-003A 7201-29004010 LIMIT SWITCH 1 SN-02-R12-ES502E H,S

02-003B 7201-02052400 LIMIT SWITCH 1 N1AR502-M Fanuc
02-004 6326-31200000 VOLUME TYPE DISTRIBUTOR 1 DPB-12/0.16cc

02-005 2931-03004000 SPACER (A1) 1
02-006 2931-03006000 SPACER (A3) 1
02-007 2931-03007000 SPACER (B1) 1
02-008 2932-03031001 BEARING BLOCK 1
02-009 2932-03034000 BEARING SPACER 1
02-010 2932-03036000 STOP BLOCK 2
02-011 2932-03040001 COVER PLATE 1
02-012 2934-03010000 PRESSING PLATE 30
02-013 2934-03017001 COUPLER SEAT 1
02-014 2934-03019000 SPACER 1
02-015 2934-03020000 SPACER 1
02-016 2934-03028001 LIMIT STOP 1
02-017A 2934-08060000 24 STATION ARN TYPE A.T.C. 1 BT-40
02-017B 2934-08060A00 24 STATION ARN TYPE A.T.C. 1 CT-40
02-017C 2934-08060B00 24 STATION ARN TYPE A.T.C. 1 DIN-40
02-018 2935-09063000 COVER PLATE 1
02-019 2938-08009000 ADJUSTING BLOCK 2
02-020 2939-02002000 SPACER (A) 1
02-021 2939-02003000 SPACER (B) 1
02-022A 2939-02004000 SWITCH SEAT 1
02-022B 2939-02016000 SWITCH SEAT 1 0iMC-B
02-023 2939-02005000 SETTING SEAT 1 opt.
02-024 2939-02011001 BRACKET 1

02-025 2939-02012000 DISTRIBUTOR 1
QP2040-L-EN
02. COLUMN
2007/02/28

02-026 2939*05003B00 LINEAR GUIDE WAY 1
02-027 2939-05006000 Z AXIS BALLSCREW 1
02-028 2939-09005000 BRACKET 1
02-029 2939-09007001 BRACKET 1
02-030 2939-02007A01 Z AXIS TELESCOPIC COVER 1
02-031 2940-02001000 COLUMN 1
02-033 4001-24100610 INNER HEX. HEAD SCREW 8 M24×100L
02-034 4009-36000000 EYE BOLT 2 M36×4P
02-035 4208-03515003 LOCK NUT 2 YSF M35×1.5P
02-036 4302-02400000 SPRING LOCK WASHER 8 M24
02-037 4405-05050200 TAPER PIN 4 5#50L
02-038 4711-08004000 COUPLING 1 P 104 35×1.5P
02-039 4902-62073000 DEEP GROOVE BALL BEARING 1 6207Z
02-040 4925-35072000 ANGULAR CONTACT BALL 4 35 TAC 72B
BEARING
02-041 6004-TC406508 OIL SEAL 1 TC40×65×8
02-042 6101-20350010 O RING 2 G35
02-043 6302-00040000 NUT 2 PA-4CS
02-044 6303-00040000 SLEEVE 2 PB-4CS
02-045 6304-00100010 JOINT 1 PQ10T(M10×1.0)SHOWA
02-046 6305-00060000 90 ° ELBOW 1 PH601

02-047 6308-00060000 TEE JOINT 1 PKD-6
02-048 6312-01040000 HOSE CLAMP 2 PZ-0104
02-049 6313-29004000 LUBRICATOR 1 YSF-C2-03-6-V2-P2
02-050A 2934-08055C00 CAM SET 1
02-050B 2934-08072000 CAM SET 1
02-050C 2934-08072A00 CAM SET 1 HEIDENHAIN
02-051 2934-08001001 ATC INTERFACE CARD 1

QP2040-L-EN
03.TABLE
2007/02/28

03-001 6399-09120000 PLUG 1 PG12(M12×1.0)
03-002 2930-V26X0800 DOG 2
03-003 2934-03010000 PRESSING PLATE 6
03-004 2934-03056001 PLUG 24
03-005 2934-03058000 LIMIT BLOCK 1
03-006 2939-03002000 SETTING PLATE 2
03-007 2939-03004000 BRACKET 1
03-008 2940-03001000 TABLE 1
03-009 2940-03002000 TABLE FRONT COVER 1
03-010 2940-03003000 TABLE COVER 1
03-011 2940-03004000 SETTING PLATE 1 opt.
03-012 2940*09033A00 STANDARD COOLANT SYSTEM 1

03-013 5905-29008000 OPTICS SCALE 1 LS-186C-1140-05U opt.
03-014 6101-10070010 O RING 1 P7
03-015 6302-00040000 NUT 6 PA-4CS
03-016 6303-00040000 SLEEVE 6 PB-4CS
03-017 6304-00100010 JOINT 1 PQ10T(M10×1.0)SHOWA
03-018 6304-06120000 JOINT 1 PD612(M10×M12

03-019 6305-00040000 MALE ELBOW 1 PH-4(SHOWA)
03-020 6309-02060000 JOINT 1 JD-206
03-021 6312-01040000 HOSE CLAMP 3 PZ-0104
03-025 2940-03016000 COVER PLATE 1
QP2040-L-EN
04. SADDLE
2007/02/28

04-001 2601-04016000 STOP BLOCK 4
04-002A 7201-29004010 LIMIT SWITCH 2 SN-02-R12-ES502E H,S
04-002B 7201-02052400 LIMIT SWITCH 2 N1AR502-M Fanuc
04-003A SERVO MOTOR 1 β8/3000is Fanuc
04-003C SERVO MOTOR 1 QSY-155B HEIDENHAIN
04-004 2931-03004000 SPACER (A1) 1

04-005 2931-03006000 SPACER (A3) 1
04-006 2931-03007000 SPACER (B1) 1
04-007 2932-03034000 BEARING SPACER 1
04-008 2934-03010000 PRESSING PLATE 54
04-009 2934-03019000 SPACER 1
04-010 2934-03020000 SPACER 1
04-011A 2939-04002000 SWITCH SEAT 1
04-012 2939-04004000 SETTING SEAT 1

04-013 2939-04005000 COVER PLATE 1
04-014 2939-04011000 SETTING BRACKET 1
04-015 2939-04012000 COVER PLATE 1
04-016 2939-04013000 SETTING BRACKET 1
04-017 2939-04017000 PLATE 1
04-018A 2939-04018000 SWITCH SEAT 1
04-019 2939-07002000 BRARING SEAT 1

04-020 2939-07004000 RING 1
04-021 2940-04001000 SADDLE 1
04-022 2940-04002000 COVER PLATE 1
04-023 2940-04003000 COVER PLATE 2
04-024 2940-04004000 BRACKET 4
04-025 2940-04005000 X AXIS TELESCOPIC COVER 1
04-026 2940-04006000 X AXIS TELESCOPIC COVER 1
QP2040-L-EN
04. SADDLE
2007/02/28

04-028 2940*05001B00 LINEAR GUIDE WAY 2
04-029 2940-05002A00 X AXIS BALLSCREW 1
04-030 2940-07002000 SETTING SEAT 1 opt.

04-032 4208-03515003 LOCK NUT 2 YSK M35×1.5P
04-033 4405-05050200 TAPER PIN 2 5#×50L
04-034 4902-62070500 DEEP GROOVE BALL BEARING 1 6207 P5
BEARING
04-036A 5021-29300020 COUPLING 1 SFC-080SA-30B-16BCFanuc
04-036B 5021-29300070 COUPLING 1 SFC-080DA-30B-32B SIEMENS
04036C 5021-29380040 COUPLING 1 G38/48 98sh,D30/D32 HEIDENHAIN
04-037 5022-29010280 PROTECTION DUCT 1 952L-29L INES

04-038 6302-00040000 NUT 6 PA-4CS
04-039 6302-00060000 NUT 4 PA-6
04-040 6303-00040000 SLEEVE 6 PB-4CS
04-041 6303-00060000 SLEEVE 4 PB-6
04-042 6305-00060000 90 ° ELBOW 1 PH601
04-043 6306-04010000 JOINT 2 PI-401
04-044 6312-01040000 HOSE CLAMP 10 PZ-0104
QP2040-L-EN
07. MACHINE BASE
2007/02/28

07-001 2601-04016000 STOP BLOCK 4
07-002 6326-31200000 VOLUME TYPE DISTRIBUTOR 1 DPB-12 0.16cc
07-003A SERVO MOTOR 1 β8/3000is Fanuc
07-003C SERVO MOTOR 1 QSY-155B HEIDENHAIN
07-004 6312-01040000 HOSE CLAMP 2 PZ-0104

07-005 2930-V2100200 LEVEL BOLT 8
07-006 2930-V2100300 HEX. NUT 8
07-007 2930-V26X0800 DOG 2
07-008 2931-03004000 SPACER (A1) 1
07-009 2931-03006000 SPACER (A3) 1
07-010 2931-03007000 SPACER (B1) 1
07-011 2932-03034000 BEARING SPACER 1
07-012 2932-04008000 FILTER GAUZE 1
07-013 2934-03010000 PRESSING PLATE 30
07-014 2934-03019000 SPACER 1
07-015 2934-03020000 SPACER 1
07-016 2934-03058000 LIMIT BLOCK 1
07-017 2939-04005000 COVER PLATE 1
07-018 2939*05003000 LINEAR GUIDE WAY 2
07-019 2939-05005A00 Y AXIS BALLSCREW 1
07-020 2939-07002000 BRARING SEAT 1
07-021 2939-07004000 RING 1
07-022 2939-07007001 BRACKET 1
07-023 2939-07008000 SETTING PLATE 2
07-024 2939-07011000 PAD 8
07-025 2939-09085000 OIL SKIMMER 1
07-026 2939-04009A00 BRACKET 2
07-027 2940-07001000 MACHINE BASE 1
07-028 2940-07003000 BRACKET 2
07-029 2940-07004000 Y AXIS TELESCOPIC COVER 1
QP2040-L-EN
07. MACHINE BASE
2007/02/28

07-030 2940-07005000 Y AXIS TELESCOPIC COVER 1
07-031 2940-07006000 CONNECTING PLATE 2
07-032 6306-04010000 JOINT 2 PI-401
07-033 4009-36000000 EYE BOLT 2 M36×4P
07-034 4208-03515003 LOCK NUT 2 YSK M35×1.5P
07-035 4405-05050200 TAPER PIN 2 #5×50L
07-036 4902-62070500 DEEP GROOVE BALL BEARING 1 6207 P5
BEARING
07-038A 5021-29300020 COUPLING 1 SFC-080SA-30B-16BCFanuc
07-038B 5021-29300070 COUPLING 1 SFC-080DA-30B-32B SIEMENS
07-038C 5021-29380040 COUPLING 1 G38/48 98sh,D30/D32 HEIDENHAIN
07-039 5022-29010120 PROTECTION DUCT 1 CBO-1-261

07-040 5905-29007000 OPTICS SCALE 1 LS-186C-0640-05U opt.
07-041 6203-29120404 NIPPLE 1 PT1/2"×1/2"N
07-042 6305-00060000 90 ° ELBOW 2 PH601
07-043 2939-09147000 OIL COLLECTING TANK 1
QP2040-L-EN
40#-24T TOOLS
DISK TYPE MAGAZINE
INSTRUCTION
CONTENTS
1. INSTRUCTION .................................................... 1
2. Structure .............................................................. 2
3. Electrical control .................................................11
4. ATC CAM ........................................................... 14
5. Trouble Shooting................................................ 27
6. Magazine maintenance...................................... 32
1. INSTRUCTION
1. This system is using cylindrical cam reel to reducing the speed by gear, the
cylindrical cam is driven by an motor, this motor atta-ched with automatic power off
brake, to produce the indexing angle and ositioning the POT. While POT is on
position, the pne-umatic cylinder will drive the flat type cam, to make the clamping
jaws goes up and down, the movement of the clamping jaws will also drive the POT
to rotate horizontally or upright, and this will make the tool changing to be quick &
smoothly.
2. Every single rotation cycle of cylindrical cam will drive the POT for one indexing,
and in every 360° rotation of the cylindrical cam, there are 270° to be the angle of
movement of the cam,and 90° to be the angle of non-movement. This design will
helps the brake motor to stop and positioning.(The rotation angle of the brake motor
will be 45°±20°)
3. The effective rotate angle for the clamping cam is approximately 100°,10° plus on
both the left and right side to be the angle of non-movement.
4. The motor is 3 phases,220V 200W.The gear reducing ration is 1:20,the attached
automatic power off brake can be rotate either clockwise (CW) or counter clockwise
(CCW). For every single indexing, the using time theoretically is 0.7 second, and
the complete indexing cycle (24 index) will take 16.8 seconds.
5. The travel of clamping cylinder is ψ50mm ×100mm, detected by magnetic ring.
6. The solenoid valve is 2 phases,24V,1/4”PT. (For pneumatic ATC).
7. The Proximity Sensors:brand name:BALLUFF(ISO-9001) REG NO:19279-01
Specification :M12 ×1,detecting distance 2mm, Voltage:10-30V
DC≦130mA≦800HZ PNP 3 cords.
8. The distvibution diagram of the pneumatic cylinder and electro magnctic valve &
cam-type connecting diagram of circuit are in showed fig(1). (For pneumatic ATC).
9. Tool capacity:24 standard tool magazine with tool sleeve, max. Tool size:80mm or
106mm.
10. Max. Tool length:300mm.
11. Max. Tool weight:8Kg.
12.The material of the POT is Nylon.mixture with 33﹪glass fiber, one piece forged, with
the tolerance of the weight up to 100Kg, and the highest thermo tolerance is 120℃to
-20℃.
13.The counting and positioning of the rotation is controlled by PLC, through the
detection of the proximity sensors,this tooling system can rotate clockwise (CW) or
counterclockwise (CCW) .To execute the tool indexing by selecting the nearest path.
14.The total weight of the automatic tool changing system, is approximately 140Kg, the
clamping arm and cover excluded, (the weig-ht of the body and tool plate is light, but
still carry high rigidity, the cylinder and drive motor are located on the back si-de of
tool magazine, to bring the convenience for maintenance & repair.)
15.The drawing and size of the tool magazine please reference to fig(2).
1
2. Structure
2
Body & magazine plate ass’y part diagram
item Part no. Description Size Q’TY Remark

01 MB-4049-2 Atc Cover SPHC 1 24T
02 MB-403 Arm Assembly 1
03 MB-405 DEXII Assembly 1
04 MB-4064-5 Plate S45C 1
05 MB-401 MOTER/CAM Assembly 1
06 MB-4001 Pot Body FC-25 1
07 MB-404 Tool Pot Assembly 1
09 MB-4037 Body Cover SPHC 1
10 Commercial Products Bearing CF-10 24
11 Commercial Products Nut M10*p1.5 24
12 Commercial Products Cap Screw M10*p1.5*35L 1
13 Commercial Products Bearing 6008ZZ 2
14 Commercial Products Set Screw M6*1.0P*6L 4
15 Commercial Products Cap Screw M8*1.25P*20L 1
16 MB-4004 Shaft Cover S45C 1
17 MB-4003-1 Shaft S45C 1
18 MB-4002 Disk FC-25 1
19
20 MB-4067 Number Plate ACRY 1
21 Commercial Products Number Mark 1
22 MB-402 Pot Up-Down Assembly 1
24 Commercial Products Spring ∮8 2
25 MB-4007-1 Tool Suport Fc-25 1
27 Commercial Products Spring ∮8 2
29 Commercial Products Nut M8*1.25P* 2
30 MB-5304 Cover Acry 1
3
ARM ASSEMBLY PARTS
4
NO. Part no. Description Specification Dim； Quantity
60° 2
1 MB-4034 Home key 65° 2
70° 2
Commercial
2 Plat Screw M6*1.0p*15L 2
Products
Commercial
3 Plat Screw M6*1.0p*15L 12
Products
430 ㎜ 114 ㎜ 2
460 ㎜ 129 ㎜ 2
4 MB-4028 Case 500 ㎜ 149 ㎜ 2
530 ㎜ 164 ㎜ 2
600 ㎜ 199 ㎜ 2
430 ㎜ 1
460 ㎜ 1
5 MB-4025 Arm BT、CAT、HSK 500 ㎜ 1
530 ㎜ 1
600 ㎜ 1
BT 64 ㎜ 2
460 ㎜ 129 ㎜ 2
6 MB-4030 Pin 500 ㎜ 149 ㎜ 2
530 ㎜ 164 ㎜ 2
600 ㎜ 199 ㎜ 2
Commercial
7 Cap Screw M8*1.25p*50L 4
Products
8 MB-4035 Case 1
Standard 24 ㎜ 2
9 MB-4033 Pin Plate
Dex2 21 ㎜ 2
Commercial
10 Cap Screw M6*1.0p*15L 6
Products
11 Spring 1 ψ1.1×ψ9×14T×41L 2
430 ㎜ 65 ㎜ 2
460 ㎜ 80 ㎜ 2
12 MB-4029 Movement pin 500 ㎜ 100 ㎜ 2
530 ㎜ 115 ㎜ 2
600 ㎜ 150 ㎜ 2
13 MB-4032 Stop Movement 2
14 MB-4031 Pin ψ8×16L 2
15 Spring 2 ψ1.2×ψ11×20T×78.5L 2
Commercial
16 Conex ψ40×ψ45 2
Products
5
Pot ass’y part diagram
1 MB-4023 Knob Powder Metallurgy 24
2 MB-4020 Tool Sleeve Nylon Carbon 24 60°
2* MB-4020-1 Tool Sleeve Nylon Carbon 24 90°
2* MB-4020-2 Tool Sleeve Nylon Carbon 24 60°(Reverse)

2* MB-4020-2 Tool Sleeve Nylon Carbon 24 90°(Reverse)
3 Commercial Products Hexagon bolt M35×35L 96
4 Commercial Products Steel Ball ψ8 96 BT
4* Commercial Products Steel Ball ψ6 96 CAT/DIN
ψ1.2×7.8od×10T
5 Commercial Products Spring 96
×25L
6 MB-4024-1 Housing BT/CAT 24
6* MB-4024-2 Housing DIN 24
7 MB-4021 Shaft S45C 24
8 Commercial Products Clip S10 48
9 MB-4022 Fixing Bolt S45C 24
10 Commercial Products CAP M6×45L 24
6
Pot up-down mechanism ass’y part diagram
7
1 MB-4011 Shaft S45C 1
2 Commercial Products Cap Screw M8*1.25P*55L 1 60°
3 Commercial Products Spring ψ8 1 90°
4 Commercial Products Sensor SD-LB 2 60°(Reverse)
5 Commercial Products Sensor Housing 2 90°(Reverse)
6 Commercial Products C-Ring S18 2

7 MB-4012 Adaptor S45C 1 BT
8 Commercial Products Nut M6*p1.0 1 CAT/DIN
9 MB-4066 I Joint S45C 1
10 MB-4009 Cam FCD60 1
12 Commercial Products Spring M6 10
13 MB-4104 Spawl FCD55 1
14 MB-4008 Plate S45c 1
15 Commercial Products Oil Joint 1/8 PT 2
16 Commercial Products Bearing 6004ZZ 2
18 MB-4010 Shaft S45C 1
19 Commercial Products R-ring R42 1
20 MB-4039 Collar S45C 1
22 MB-4006 Sleeve S45C 1
CA-ψ63×100L CA-ψ63×100L
23 Commercial Products 1
(+Adjusting Valve) (1/4PT×ψ8*2)
8
Motor & Cam ass’y part diagram
9
1 Commercial Products Moter 4P/ 380V/1/4HP/1:20 1
3 Commercial Products Nut M8*1.25P 2
5 MB-4013 Gear 36T S45C 2
6 Commercial Products Square Key 5×5×30L 1
10 Commercial Products Nut M6*1.0P 4
12 Commercial Products Spring ψ8 4
13 MB-4014 Motor Support SS41 1
15 Commercial Products Spring ψ8 4
16 MB-4017 Cam SCM435 1
17 MB-4015 Cam Housing FCD55 1
18 Commercial Products Bearing 30204JR 2
19 MB-4018 Adjusting Plate S45C 1
21 Commercial Products Proximate Sensor M12*p1.0/PNP/4mm 1
22 MB-4019 Sensing Device Powder Metallurgy 1
23 MB-4016 Shaft S45C 1
26 Commercial Products Set Screw M5*0.8p*5L 1
10
3. Electrical control
SEQUENCE DIAGRAM OF ELECTRIC ACTION

Si gna l f o rm ma ch ine 1 3 5 7 9 11 13
ON
Gradie nt action Grad ient moto r
Mo tor A cti on 1
OF F
ON
S ensor sw i tc h sig nal 3 OF F
ON
Limit sw itc h sig nal 5 OF F
ON
Lim it s witc h si gna l 4
OF F
ON
AT C Motor ci rcuit 6
A T C Action
OF F
ON
H ome confirmat io n 9 OF F
Senso r swi tch
ON
Motor cla mp sign al 8 OF F
ON
M ot or st op signa l 7 OF F
Fe ed bac k si g na l to mac hin e 2 4 6 8 10 12
1. Tool selection (Tool selection power for C.W or C.C.W-tool to tool)
2. Tool counter & positioning signal (to stop indexing motor)
3. Power on for fool clamping cylinder.
4. Positioning signal of tool falling (contracting of cylinder)
5. Tool change motor start (from home)
6. Tool clamping confirmation, tool release signal, motor stop.
7. Tool release finish, motor power on.
8. Tool change confirmation, tool release signal, motor stop.
9. Arm power on & home position.
10. Motor stop & home confirmation.
11. Protruding of cylinder starts, tool pot home position.
12. Protruding of cylinder positioning signal (Tool change finish)
13. Indexing motor rotating to next order-pot.
11
Motor & Limits switch wiring diagram
3φ Motor wiring diagram Sensor Switch
DC24V PNP
U1 W2
(+)Positive Out p ut
BROW N
3φ AC400V V1 U2
Output S ig n al lin e o ut put
BL ACK
W1 V2
(-) N ega tive Ou tput
BLUE
BRA KE
Air Pressure wiring diagram
Cyli nder
WAR80B1 60 -CA
3/8 × φ8 Valve for c ylinder s peed 3/8 × φ8 Valve for c ylinder s peed
b a
SO L
F.R. L.
A IR
Note : The solenoid valve in the frame of dotted line is for vour reference excluded in the
standard accessory.
12
CAM I Type terminal description
NO. Function Remark

1 Positive
2 Negative
3 Counter
4 Sensor of counter
5 Position in
6 Poxition
7 Clamping up
8 Clamping down
9 Cam Up
10 Cam Middle
11 cam Down
Please refer layout located in the wire-connecting box of motor to get the
solution.
1. Please connect first group ( U1,V1,W1 ) for low speed.
2. Please connect second group ( U2,V2,W2 ) for high speed.
13
4. ATC CAM
Control element position explanatory drawing
12 13 14
11 15
16
10
17
9
18
8
19
7
20
6
21
5
22
4
23
3
2 1 24
Specification afiuned
NO. Control element Function Q’TY Model
Disk type iso50-24DV
Gradient structure Control tool disk
A 1/4HP × 4P 1 3φ220V 60HZ
motor 1 position reverse turn
Tool change structure
BALLUFF φ12 DC24V
B Sensor switch 2 origin point number
PSC40F-BV00-002
1
(PNP)
one tool signal
Positioning signal of
tool falling BALLUFF φ12 DC24V
C Sensor switch 3
(contracting of PSC40F-BV00-002
1
(PNP)
cylinder)
D Sensor switch 4 tool falling (protruding YAMATAKE-SL1-A 1 DC24V
of cylinder)
E Sensor switch 5 tool falling (protruding YAMATAKE SL1-A 1 DC24V
of cylinder)
Tool change Tool change structure
F 1/2 HP × 4P 1 3φ220V 60Z
structure motor 6 power source
Stop signal of motor BALLUFF φ12 DV24V
G Sensor switch 7
(tool change) PSC20B-BV00-002
1
(PNP)
Tool clam signal BALLUFF φ12 DV24V
H Sensor switch 8
(tool change) PSC20B-BV00-002
1
(PNP)
Origin point
BALLUFF φ12 DV24V
I Sensor switch 9 confirmation signal
PSC20B-BV00-002
1
(PNP)
(tool change)
14
Input shaft
15
101A A4020SC000A1 Case 1
101B A4020SC000B1 Case cap 1
102 A402A0100001 Cam shaft 1
103 A402A0200001 Tune-up cap 2
104 A402A0300001 Tune-up screw cap 2
105 A402A0400001 Cam shaft sprocket 1
114 A402C0100000 Cam 1
127 A402F0100001 Big umbrella gear 1
201 HR30206 Tapered roller bearing 2
213 0-55×2 O ring φ55×2 2
214 G75 O ring G75 2
218 DFK5×5×20 Double round ended key 5×5×20 1
224 HI-M6×16 Inner hex. Head screw M6×16 12
226 HI-M8×20L Inner hex. Head screw M8×20L 2
241 PT1/2” Oil plug PT1/2” 4
242 OI-28 Oil level gauge φ28mm 1
246 PIN-T-8×32L Taper pin φ8×32L 3
247 PIN-P-8×32L Parallel pin φ8×30L 2
16
Output & Motor
17
Output parts
101A A4020SC000A1 Case 1
106 A402B0100001 Spline (output) shaft 1
107 A402B0200001 Transmit wheel 1
108 A402B0300001 Bearings tube 1
109 A402B0400001 Bearings tube fixture 1
110 A402B0500001 Bearings tube gasket 1
111 A402B0600001 Front fix cap 1
112 A402B0900001 Back fix cap 1
134 RB00020000A1 Bearings φ20 6
203 HR30211 Tapered roller bearing 2
208 AN08 Sun’s nut AN08 1
210 AW08 Sun’s gasket AW08 1
215 G80 O ring G80 1
216 G100 O ring G100 1
224 Inner hex. Head screw 4
240 PT1/8” Oil plug PT1/8” 1
244 USH 50×60×6 USH Oil seals USH 50×60×6 1
Motor parts
128 A402F0200001 Small umbrella gear 1
129 A402F0300001 Motor fixture 2
130 A402F0900001 Adjustment sheet 1
202 HR32008 Tapered roller bearing 32008 2
252 MR 1/2HP Motor 1/2HP 1
18
Rocker & Idler sprocket
19
Rocker parts
101B A4020SC000B1 Case cap 1
115 A402D0100001 Rocker 1
116 A402D0200001 Rocker shaft 1
117 A402D0300001 Rocker stand packing cap 1
135 RB00024000A1 Bearings φ22 1
136 RB00024000A2 Bearings φ24 1
205 HK3516 Needle bearings HK3516 8
206 AXK1108 Thrust bearings AXK1108 2
207 AS1108 Thrust bearings AS1108 1
212 G50 O ring G50 2
233 HI-M6×8L Settled screw M6×8L 1
237 SC-M12 Hexagonal 1
Idler sprocket
131 A402J0100001 Idler shaft 1
132 A402J0200001 Idler sprocket 1
133 A402J0300001 Idler outside cap 1
235 CO-M5×8L Bury screw M5×8L 4
236 SC-M10 Hex. Nut M10 1
238 WS-M10 Gasket M10 1
245 C12S Shaft ouch C12 1
20
Rocker
21
Rocker parts
101A A4020SC000A1 Case 1
118 A402E01000A1 Brake signal wheel 1
119 A402E01000B1 Cam signal wheel 1
120 A402E0200001 Signal fixture 1
121 A402E0300001 Signal shaft 1
122 A402E0400001 Dustproof cap 1
123 A402E0500001 Signal cap 1
124 A402E0600001 Signal cap(have hole) 1
125 A402E0700001 Signal sprocket 1
126 A402E0800001 Signal try up parcel 1
204 BR6202 Deep groove ball bearing 6202 4
222 HI-M5×16L Inner hex. Head screw M×16L 2
231 HS-M5×5L Setting blot M5×5L 1
232 HS-M5×10L Setting blot M5×10L 2
239 PF-308 Plastics screw M3×8L (KSS) 4
243 TC15×24×5 TC type Oil seals 15×24×5 1
249 AG-16 Wire studs (KSS) KSS 1
250 TM-10A600V Terminal plate 1
22
Adjustment of arm
The steps of arm adjustment
1. Push down clutch link.
2. Rotate motor by using the wrench and turn the arm to the angle of setting up
edged tool.
3. Adjusting the arm to hold the edged tool.
4. Tighten up the setup screw.
23
DEX-2 IIME CHART
24
Power output direction
*The wide side of tuneup cap.

t
u
n
e
u
p
c
a
p
must be to the direction of power

output.
25
Dismantled procedure
How to take the spine ( output ) shaft :
1. Turn to start position, remove the case cap of screw (227) and pin (246).
2. Remove the case cap (101B)
3. Loose hexagonal screw (255), remove the front fix cap (111).
4. Remove the spline (output) shaft (106), and transmit wheel (107)、sun’s nut (208)、sun’s
gasket (210), and take the new shaft.
5. Assembler it, you ca reverse in connection.
Change the bearings on bearings tube :

2. Remove the case cap (101B).
3. Rotate the bearings tube (108).
4. Remove the side settled screw (223).
5. Use special tool to remove the bearings, take the new bearings, use the no air rubber
to fastener the settled screw (223).
6. Assembler it you can reverse in connection.
Take rocker apart in many steps :

2. Remove the case cap (101B).
3. Then remove the rocker of settled screw down (224).
4. Use the teardown tool, removed the rocker shaft (116).
5. Remove the thrust bearings AXK1108 (206)(207), and needle bearings HK3516(205).
6. Bearings number : φ22(135) 、φ24(136) taken apart the rocker is now replaced new
product.
7. Assembler it you can reverse in connection.
26
5. Trouble Shooting
Condition Reason Trouble Shooting
Tool disk stops without 1.Brake fail to work or 1.Please check electronic brake
positioning overload wiring in correct connection or not?
2.Sensor switch with far If partfail to work
distance 2.Move sensor switch closer to
sensor
Tool disk non-stop rotating 1.Sensor switch break down 1.Replace sensor switch
2.Sensor switch with far 2.Move sensor switch Closer to ensor
distance
Pot break Tool disk rotated while tool Replace new tool pot & adjust arm
clamping Clamping position again
Shake during tool clamp & 1.Cam out lubrication 1.Fill lubricant oil
returning 2.Cylinder speed out of 2.Adjust cylinder pressure & speed
balance valve
Tool pot is not Bolt of positioning bolt or pot Adjust it to normal & tighten
positioning(loosen) bolt are loosen
Tool disk dose not work 1.Induction switch dose not 1.Adjust reed switch to normal
during tool selection work position
2.Induction switch break down 2.Replace reed switch
3.Motor break down 3.Repair motor
4.Electronic break bread down 4.Check wiring & replace
5.Check sensor switch
Cylinder does not work 1.Proximity switch for tool 1.Replace proximity switch
During tool change counter positioning is break 2. Tool disk positioning
down 3.Check cylinder air, solenoid valve
2.Tool disk is not positioning works or not?
3.Cylinder has no pneumatic 4.Rotating motor bolt manually to let
air ATC arm back to original position
4.ATC arm does not home 5.Check reed induction switch
ATC fail to work during 1.Tool clamp positioning reed 1.Adjust reed switch to proper
Tool change switch fail to work position
2.Induction switch break down 2.Replace new reed induction switch
ATC motor over-heat 1.Break is not released 1.Check commutator to electriey or
2.Break is break down not?
3.Commutator is break down 2.Replace brake
3.Replace commutator
ATC fail to work after tool 1.Sensor is in wrong position 1.Adjust sensor to proper position
clamping; 2.Sensor switch is break down 2.Replace sensor switch
ATC fail to work after 180°
degrees tool change;
ATC home stop & home
Sensor switch does not
work
ATC stop position out of 1.Sensor is in wrong position 1.Adjust 3 sensor at the same time to
2.Positioning ring of sensor proper angle
switch is in wrong angle 2.Rotate set ring, adjust 3 sensor
switch to proper angle
ATC tool clamping position Arm & ATC spindle are not Loosen taper ring key & align it again
out of accuracy aligned
27
A. POT CHANGE SEQUENCE
1.Take down the peripheral metal sheet 2 Unlock the hexangular screw bolt M10 and
and numeral acrylic cover. recede 10mm on the shaft cover. (Remark :
do not move the 4 pieces fixing bolt)
3 Pull out the plate to the M10 screw bolt 4 Strip down the hexangular screw bolt M6
position. which be instead pot.
5 Take down the broken pot (push the pot 6 Confirm the fixing bolt and knob the correct
forward inner side and take the pot upward, position for the new pot.
then extract it).
28
7 Stow down the new pot(the surface of 8 Lock the hexangular screw bolt M6 which
knob recline the pot body and push forward the new pot.
into the plate.
9 Push the plate to the original position and 10 Check the fixed clearance of the
lock it. plate.(can not have clearence).
11 Check the correct angled 90 degree

which the replaced pot(test on the
practically tool exchanged).
29
B. Motor of magazine replacement
1. Power off.
2. Wire off the wiring connect box of motor.
3. Take off M16 bolts (4pcs) on motor seat, and then disassembly the motor.
4. Disassembly the S18 ring & M6 bolt from damage motor & re-assembly those
parts onto new motor.
5. Please make sure the motor specification is correct before you replace it.
C. Cylinder replacement
1. Turn off the power & cylinder.

2. Take off Ø8 pipe.
3. Take off induction switch & mark original position before remove it.
4. Take off M8 bolt on cylinder.
5. Please take care to replace correct specification of cylinder before you fit it on,
and then get back the induction switch to original position.
D. Induction switch replacement
1. Power off.
2. Disassembly the wire of induction switch in the electric box.
3. Please loosen the seat of reed switch & take it out.
4. Replace new part & take care of the sensor position, push it to upward &
downward until to end of both sides.
E. Proximity switch of tool magazine replacement method
1. Power off.
2. Take off the front cover & outer sheet metal cover.
3. Take off the wires of proximity switch in the wire box.
4. Take off the M12 bolt on proximity switch.
5. Replace new part & make sure the sensitive distance is 4mm.
30
- Note -
1. Please use standard tool during maintenance & repair.
2. We suggest you replace part which is bought from original supplier.
3. Please take care of the part specification before replacement. You can get the
specification from the part list.
4. Please make sure the sensitive distance during replace proximity switch & reed
switch.
5. Please take care the wire numbers & location in case you have to replace the wire
connecting.
6. In any case of abnormal or damage condition on the product, there should be
someone checking the product. We strongly ask the service man has to be well
trained & qualified engineer or expert come to check or repair the problem. This
is to ensure safety of operator & engineer.
7. Before disassembly the product, please make sure there are enough human
beings to support the load. If there are not enough human beings, please use
lifter, crank or any other carrier to support the weight.
31
6. Magazine maintenance
Item Description Method Tool Routine Remark
Take off number
A Body fix board cover, fill oil Oil Gun Grease
manually
Take off sheet metal, Grease
B Pot slide fill Lubrication oil Oil Gun
manually
Take off sheet metal Grease
1 Lubrication Arm slide block &
C cover, clean & fill oil Half
position pin
manually year
Take off ATC cover, Grease
D Cam Slide fill lubrication oil Oil Gun
manually
Take off front cover Grease
E Motor Gear Oil Gun
& outer sheet metal
Inner taper face of
A Clean pot
pot
2 Cleaning Replace inner Drain the old oil, and
Once a SHELL
B lubrication oil of fill New lubrication
month TELLUS 32
ATC oil
Sensor switch of
A magazine is Check manually
loosen or not?
Sensor switch of
B ATC is loosen or Check manually
not?
Sensor switch of
C cylinder is loosen Check manually
or not?
3 Loosen Any bolt is loosen Check manually &
D
or not? optically
Bolt on arm is
E Check manually Half
loosen or not?
year
Shake the arm to
F see if backlash is Check manually
too big
Check if magazine
G Check manually
is loosen or not?
Pot ball is falling
A Check optically
down or not?
Noise or heat on
B Check manually
4 Other check motor?
Solenoid valve of
C cylinder is out of Check manually
air?
32

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QP2040-L ( FANUC 0iMD )

quality, precisely daily maintenance is recommended. As this is a necessary

concerned with dimension, accuracy or other details, according to our continuous

designs without pre-notice.

abnormal operation or maintenance, the it is beyond the guarantee.

are warmly welcomed for us!

Chapter 5 : Describes the automatic lubrication system and others.

and/or damage, direct or indirect, resulting from such malfunction or failure.

The limit of spindle service life:

2. If a continuous usage over Nmax.×75％rpm, the machine must be shut down at

least one hour after every 24 hours of operation.

3. Allotment of speeds: about 70% below Nmax.×75％rpm, about 20% between

Nmax.×75％ to 90％rpm and about 10% over Nmax.×90％

1-3-2. Service Hours:

Either within guarantee period or after guarantee period, we do services only in

It is not recommended to cut a danger material such as Magnesium or worked in a

1. Basic operating practices

(5) Before replacing a fuse, power off the machine.

(6) Provide sufficient working space to avoid hazardous falls.

(9) Never touch a switch accidentally.

(13) Do not operate the machine during violent thunderstorms.

(17) If there is a danger of explosion or fire because flammable material is to be cut

Item Equipment Function Position

1-6. Indicator Description

Green (down) : Running

Orange (middle) : program cycle end.

Red (up) : alarm

Rotating cutting tools can cause severe injures, Never approach or

Compressed air can injure you. Do not work on compressed air

Rotating Cutting Tools Safety Label.

SAFETY LABEL NO. 2:

Electrical Shock Danger Label.

WARNING - Unsafe operating practices could result in severe physical injury.

CAUTION - Unsafe operating practices could result in severe physical injury.

(1) The treatment of air pollution during operation

(2) The treatment of waste tool

(3) The treatment of waste lubricant and grease

(4) The treatment of waste coolant

(5) The treatment of waste machine

(6) The treatment of packing materials

c Plastics : Appoint some qualified recycling company to dispose.

e Wood : Appoint some qualified recycling company to dispose.

1. Z- axis servo motor 11. Head stock body

The position of caution labels on the machine.

Keep off machine when in automatic mode. Can

Do not operate before shutting

Describes the moving direction of all axis and define

Always wear safety shoes with steel toe caps and

Compressed air can injure you. Do not work on

Don’t unclamp tools when it clamped in spindle.

This push button is used for manual tools clamping

High voltage electricity can severely injure or kill you.

Main Volt: Power required:

To shut off the main power of entire machine and

Lifting / Point position.

2-1-8. Optional Accessories

1. BT-40,CT-40 or DIN-40 pull studs

*1 These values are calculated if :

10 7/24 TAPER 22.6 22.6

BT-40 Pull stud

9.1 95 7/24 TAP ER

CT-40 Pull stud

DIN-40 Pull stud

(1) 15HP AC SPINDLE MOTOR (β8)