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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
M0100082-01
March 2022

Next Generation Hydraulic Excavator


Air Conditioning Electrical System

PUBLICATIONS.CAT.COM
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Component
Location Location
Compressor Clutch* B-7 1
Control - Blower B-4 2
Control (ECU) F-6 3
Monitor ECU* A-5 4
Motor - Blower B-4 5
Relay - Blower Main D-7 6
Relay - Clutch Solenoid E-7 7
Relay - ECU* C-7 8
Sensor - Frost B-3 9
Sensor - Recirc. Temperature B-3 10
Servo Motor (Air Intake Mode) C-3 11
Servo Motor (Air Mix) D-3 12
Servo Motor (Air Outlet Mode) E-3 13
Switch - Pressure C-7 14
* - Not Shown on Graphics.
GRN-20
GRN/WH-22
YL-20 L-GRN-22
ORN/GRN-22 BR/BK-22
PK/BK-22 BLU/BK-22
RD/BK-22

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

RD/BLU-22 YL/RD-22
WH/BK-22 GRN/RD-22
GY/BK-22 PK/WH-22 DETAIL OF CONN AA
GRN/BK-22 ORN-22
BR/RD-22 WH/RD-22
BK-22 BK/RD-22

DETAIL OF CONN A
(3) CONTROL ECU
488-6602

COMPRESSOR RLY

AIR OUT SERVO B


BLND DR MTR SIG

AIR OUT SERVO A


RECIRC SERVO B
RECIRC SERVO A
AIR MIX SERVO B
AIR MIX SERVO A
OUT DR MTR SIG

PRESS SWITCH
BLWR CTRL SIG

SENSOR GND
EVAP SENSOR
RECIRC SNSR

BLWRRTN SIG
BLOWER RLY
SERVO PWR

MAIN PWR
CAN LO
CAN HI

GND
CONN AA

1 2 3 4 5 6 7

1
2
3
4
5
6
7
8
9
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
11
RD/BK-22 YL/RD-22
CONN A

BK-22

ORN-22
GRN-20

BR/BK-22

GY/BK-22
PK/BK-22

YL/RD-22
BK/RD-22
RD/BK-22

BR/RD-22
L-GRN-22

WH/BK-22

PK/WH-22
WH/RD-22
BLU/BK-22
RD/BLU-22

GRN/BK-22
YL-20

GRN/RD-22
GRN/WH-22
BR/RD-22 GRN/RD-22

ORN/GRN-22
GY/BK-22
PK-18
DETAIL OF CONN P DETAIL OF CONN PP
RD-14

2 4 1
5
3
L-GRN-22 RD/BLU-22

DETAIL OF CONN BB DETAIL OF CONN B


(13) SERVOMOTOR
(AIR OUTLET MODE)
520-8338

MOTOR

1 2 3 4 5 6 7
YL/RD-22 7
GRN/RD-22 6
(7) CLUTCH SOL RELAY BR/RD-22 ORN-22
420-2380 GY/BK-22 5
RD/BK-22 PK/WH-22
4
WH/BK-22
5 RD-14 BR/RD-22 3
1 RD/BLU-22 2
WH/GRN-14 DETAIL OF CONN N DETAIL OF CONN NN
2 L-GRN-22 RD/BK-22 1
RD-14 4
3 PK-18 CONN P CONN PP
2 4 1
5 CONN B
3 CONN BB
GRN/WH-22 RD/BLU-22

(12) SERVOMOTOR
DETAIL OF CONN CC DETAIL OF CONN C (AIR MIX)
520-8328

MOTOR
(6) BLOWER MAIN RELAY
420-2380
ORN-22 7
PK/WH-22 6
5 RD-14
WH/BK-22 5
1 RD/BLU-22
4
2 GRN/WH-22
RD/BK-22 3
4
2
3 WH/GRN-14
BR/RD-22 1

CONN C CONN N CONN NN


CONN CC

(11) SERVOMOTOR
(8) ECU RELAY (AIR INTAKE MODE)
520-8329
5 RD-14 RD-14 5A RD-14
RD/BLU-22
1 YL-18
RD-14 2 BK-14
4
3 RD/BLU-22 MOTOR
2 4 1
5
RD/BLU-22 7
3 CONN D 6
BK-14 YL-18 CONN DD 5 1 2 3 4 5 6 7
4
WH/RD-22 3 BK/RD-22 RD/BLU-22
DETAIL OF CONN DD DETAIL OF CONN D 2 WH/RD-22
BK/RD-22 1

DETAIL OF CONN M DETAIL OF CONN MM


CONN M CONN MM

GRN/BK-22
(14) PRESS.SW
1 2
130-0270

BK-22
2 BK-22
1 GRN/BK-22 BR/RD-22 PK/BK-22
BR/RD-22 1 (10) RECIRC TEMP SENSOR
DETAIL OF CONN EE DETAIL OF CONN E 520-8330
PK/BK-22 2
CONN E 1 2
CONN EE CONN L CONN LL

BR/RD-22 1 (9) FROST SENSOR


ORN/GRN-22 2
(Dimensions: 39 inches x 28 inches)

RD-14 520-8325 DETAIL OF CONN L DETAIL OF CONN LL


CONN K CONN KK

BK-14
M0100082-01

AMP172383-1 AMP172130-1
250 2PM 250 2PF
GRN-20

PK-18
YL-20

YL-18
RD-14
BK-14

DETAIL OF CONN FF DETAIL OF CONN F

WH/GRN-14

BLU/BK-22

BK/BLU-14
BK/BLU-14

BR/BK-22
BR/RD-22 ORN/GRN-22

BK-14
CONN F CONN G
1 2

CONN H CONN J
CONN FF CONN GG

4
2
1
3
2
1
CONN HH CONN JJ
DETAIL OF CONN K DETAIL OF CONN KK

YL-18 GRN-20
PK-18 YL-20 MOTOR

AMP174930-1 AMP174923-1 (2) BLOWER CONTROL


6PM 6PF (5) BLOWER MOTOR 452-5529
(1) COMPRESSER CLUTCH 559-6622
CALLOUT FORMAT IF APPLICABLE
DETAIL OF CONN GG DETAIL OF CONN G
5A

1
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
CONN QQ CONN Q CONDITIONER GP-AIR(BASIC) 138-1234
30 Page,

Part Number
20A

SYMBOL DESCRIPTION ABBREV COLOR


CIRCUIT CONNECTED RD RED

WH WHITE
CIRCUIT NOT CONNECTED
1 OR ORANGE
ELECTRICAL CONNECTION TO
SW MACHINE STRUCTURE
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
BK-14 BR/BK-22 TO SURFACE OF COMPONENT PK PINK
(4) MONITOR ECU
DETAIL OF CONN QQ DETAIL OF CONN Q BK/BLU-14 WH/GRN-14 3 4 CONNECTOR BK BLACK
1 2 GY GRAY
H# CIRCUIT GROUPING DESIGNATION
2 1
PU PURPLE
BK/BLU-14 BLU/BK-22
ATCH WIRE, CABLE, COMPONENT
BR BROWN

DETAIL OF CONN H DETAIL OF CONN HH DETAIL OF CONN J DETAIL OF CONN JJ / SPLICE


GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

THIS SCHEMATIC IS FOR THE NEXT GENERATION HYDRAULIC EXCAVATOR


Do not operate or work on this product unless you have AIR CONDITIONING ELECTRICAL SYSTEM
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and MEDIA NUMBER: M0100082-01
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 488-6603, CHANGE: 00, VERSION: HE
death. Proper care is your responsibility. Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
AIR CONDITIONER GP
VIEW ALL CALLOUTS
3

11 10 6 12 13

5 14 2 9

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