product.

data

PE Electrofusion Fittings
Plasson Specifications
RAW MATERIALS • MDPE - Medium Density Polyethylene black UV stabilised
• Density greater than 0.93g/cm 3 (DIN 53479, procedure A)
• Melt Index (MFI 190/5) : 0.7 - 1.3g/10min ( DIN 53735)
• PE 80 or PE 100 in accordance with AS/NZS 4131

MELT COMPATIBILITY • The PE used for the Plasson EF program is compatible with most of the raw materials HDPE and MDPE
and can be fused with pipes of the fusion index groups 005 and 010 (MFI 190/5 0.4 - 1.3g/10min)
accordingto DIN 16776 Part 1 (April 1978)
• Suits PE pipe made from PE 63, PE 80, and PE 100 - AS/NZS 4130

AUTOMATIC WELDING • The Plasson - Fusamatic fittings incorporate a resistor in one of the fittings terminals (a red pin) which is
specific to that fitting. The Plasson - Fusamatic Automatic control box reads the fitting resistor and
automatically sets and welds for the correct weld time and avoids operator error. Fittings are also labelled
for barcode reading, manual set times and have rising melt indicators. Terminal pin diameter is 4.9mm.

QUALITY • Plasson has incorporated a quality assurance system in accordance with ISO 9002.
• Standardsmark licence No. 2018 - AS 4129 (INT).

MANUAL WELDING • Plasson - Fusamatic fittings are labelled with weld and cool times and can be welded with other
manufacturers’ 40 V (non - automatic) control boxes.

SPECIFICATIONS • Threads on transition fittings conform to DIN 2999,

BSZI : 1973, AS 1722 Part 1 - 1975.
Max. gap Max. gap
• For oval pipe use rerounding clamps. If ovality 1% of pipe OD 2% of pipe OD
causes a gap between concentrically located pipe
and fitting to exceed 1% of pipe OD then the pipe
must be rerounded to ensure correct welding. Concentrically Eccentrically
After rerounding, if the gap still exceeds 1% of Located Located
pipe OD, then check the pipe OD dimension as it
may be an under specified OD. Note: The
maximum gap between eccentrically located pipe Pressure Conditions/Pipe Dimensions
and fitting (i.e. pipe touching fitting at one point)
must not exceed 2% of pipe OD. See diagram.
• Cutter sizes: From 20mm to 32mm depending on pipe
and outlet size.

PERFORMANCE REQUIREMENTS Resistance to internal pressure

– APPROVAL TESTS Plasson electrofusion socket fittings are tested to PN rating using the test method defined by ISO1167. The samples are
prepared to conform to ISO/TC 138/SC 5 requirements with minimum temperature -10°C and maximum temperature
+45°C. The test pressures are calculated as specified by:
• PREN 1555-3 (water systems)
• PREN 122201-3 and ISO/DIS 8085-3 (gaseous fuel systems)
Joint Strength
The joint strength of Plasson electrofusion socket fittings is assessed according to GBE/PL2: Part 4, appendices J and K
(crush test and peel test).
Determination of Fitting Cooling Time
Fitting cooling time is determined according to GBE/PL2: Part 4, appendix H with the following exceptions:
• Pipe and coupler are conditioned to 45°C before fusion as opposed to 23°C.
• Maximum power conditions are simulated using V = 41.0 volts as opposed to 40 V.
Assessment of Fitting Resistance Tolerance Band
The resistance tolerance band is determined according to GBE/PL2: Part 4, appendix G with the following exceptions:
• Pipe and coupler are conditioned to 45°C before fusion as opposed to 23°C.
• Maximum power conditions are simulated using V = 41.0 volts as opposed to 40 V.
Assessment of Safety Factor for Weld
The factor of safety is assessed according to the procedure laid out in AFNOR NF T 54-066, appendix H. Fittings also
comply with maximum pressure ratings in AS1460 – 2 1989 Part 2, and are rated PN16 for water (PN7 for gas) when
extrapolated from Class 15 to PN16 test requirements.
Warning: Do not weld saddles to 40, 50, & 63 SDR 11 live gas pipe where internal pressure exceeds 4 BAR, as pipe
damage will occur due to pipe softening.

Product Data.38 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Pipe Thickness/SDR Specifications

Safe pipe Standard Cutter Long Cutter

SDR (1) Minimum Pipe SDR Minimum Pipe SDR (3)
SOCKET FITTINGS
20-225 ≤17
250-355 ≤ 17
TAPPING TEES
40-75 ≤11 7
90-140 ≤ 17 7
160-180 ≤17 9 7
200 ≤17 11 7
225-250 ≤17 11 9
280-315 ≤17 note (2) 11
355 ≤17 note (2) 17
BRANCH & TRANSITION SADDLES
63-75 ≤11
90-200 ≤17
225-355 ≤17
BRANCH SADDLES WITH OUTLETS > 63
≤17
Notes:
(1) Minimum wall thickness of any pipe must be 2.3mm.
(2) When fused to pipes of SDR less than or equal to 17.6 Plasson Electrofusion couplers meet the safety factor requirements of the International Standards to
which they comply.
If pipes of SDR 21 are used, the factor of safety for the fusion cycle may be less if welded in high temperature ambient conditions.
(3) With sizes 280-355 the long cutter is supplied as standard.
(4) Long cutters are available as spares – Code Number: 30034280 for pipes with lower SDR's.

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.39
 product.data

PE Electrofusion Fittings
Plasson

JOINERS 9010
HEATING COOLING PN 16
SIZE L L1 D F A C Z TIME (secs) TIME (min) CODE kg
20 71 35 36 21 38 7 2 30 3 71300 0.048
25 71 35 36 17 38 7 2 35 3 71302 0.038
32 80 39 42 22 44 7 2 50 3 71304 0.056
40 90 44 55 23 47 8 3 60 5 71306 0.098
50 100 49 68 23 52 12 3 120 10 71308 0.148
63 118 58 82 31 58 13 3 80 5 71310 0.224
75 126 62 98 33 64 13 3 120 10 71312 0.344
90 146 72 117 39 77 16 3 120 10 71314 0.558
110 163 80 140 35 83 19 3 200 10 71316 0.792
125 173 85 156 43 95 23 3 220 15 71318 1.000
140 182 90 176 51 104 17 3 280 15 71319 1.450
160 194 96 200 50 113 29 3 360 20 71320 1.760
180 211 104 223 47 128 30 3 400 20 71321 2.550
200 223 109 245 57 147 22 4 500 30 71324 3.250
225 223 109 280 50 140 24 3 750 30 71323 4.100
250 223 109 310 55 180 26 4 600 30 71326 5.500
280 260 127 346 65 200 36 5 900 30 71327 6.000
315 260 127 386 62 220 36 5 900 30 71328 6.500
355 260 127 436 62 245 36 5 900 30 71329 7.500

REDUCING JOINERS 9110

HEATING COOLING PN 16
SIZE L A Z TIME (secs) TIME (min) CODE kg
20 x 16 64027
25 x 20 66 38 2 30 3 69085 0.046
32 x 20 80 36-42 2 30 3 69089 0.056
32 x 25 66 41 2 45 3 69091 0.065
40 x 32 90 42-47 2 60 5 69093 0.094
63 x 32 97 62 9 50 5 69105 0.120
63 x 40 97 62 5 70 5 69107 0.110
63 x 50 97 62 5 120 10 69109 0.150
90 x 63 153 77 8 100 10 69111 0.500
110 x 90 181 95 3 120 10 69121 1.100
125 x 90 181 95 3 220 10 69123 1.000
180 x 125 222 128 3 360 20 69131 2.000
225 x 180 64026
250 x 225 222 183 5 600 30 69135 6.800

Product Data.40 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

90° TEES 9040

SIZE HEATING COOLING PN 16
d/d1 L L1 F C H A TIME (secs) TIME (min) CODE kg
20 x 32 x 20 98 35 20 7 78 38 30 3 62090 0.137
25 x 32 x 25 98 35 17 7 78 38 30 3 62091 0.117
32 x 32 x 32 104 39 22 8 74 43 50 3 71092 0.97
40 x 40 x 40 121 44 23 9 90 47 60 5 71093 0.376
50 x 50 x 50 139 49 23 10 102 52 120 10 71094 0.281
63 x 63 x 63 166 58 31 11 119 58 80 5 71095 0.400
75 x 75 x 75 187 61 33 12 126 64 120 10 71096 0.597
90 x 90 x 90 206 67 39 16 145 76 120 10 71097 1.100
110 x 110 x 110 268 82 42 16 168 95 200 10 71098 1.950
125 x 125 x 125 268 82 51 15 168 95 200 10 71099 2.200
160 x 160 x 160 372 80 - - 231 128 200 10 71101 7.400
180 x 180 x 180 372 80 40 17 231 128 360 10 71102 5.300

90° REDUCING TEES 9140

SIZE HEATING COOLING PN 16
d/d1 L L1 F C H A TIME (secs) TIME (min) CODE kg
32 x 20 x 32 104 39 22 8 66 43 50 3 62021 0.090
40 x 20 x 40 121 44 23 9 72 47 60 5 62022 0.160
50 x 20 x 50 139 49 23 10 78 52 120 10 62024 0.240
50 x 32 x 50 139 49 23 10 86 52 120 10 62025 0.250
63 x 20 x 63 166 58 31 11 85 58 80 5 62026 0.330
63 x 32 x 63 166 58 31 11 93 58 80 5 62029 0.346
90 x 63 x 90 293 71 38 14 124 71 120 10 62092 1.000
110 x 63 x 110 328 72 35 15 147 81 200 10 62032 1.630
110 x 90 x 110 328 72 35 15 147 81 200 10 62032 1.780
125 x 90 x 125 200 10 62093
160 x 90 x 160 380 85 49 18 180 105 62035 4.090
160 x 110 x 160 380 85 49 18 188 105 62045 4.200
160 x 125 x 160 380 85 49 18 193 105 62112 4.320
180 x 90 x 180 360 10 62094
180 x 125 x 180 360 10 62095

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.41
 product.data

PE Electrofusion Fittings
Plasson

90° ELBOWS 9050

HEATING COOLING PN 16
SIZE L L1 F C A Z TIME (secs) TIME (min) CODE kg
20 84 40 - - 43 22 30 3 70520 0.141
25 84 40 - - 43 22 35 3 70522 0.128
32 79 39 22 8 43 22 50 3 70523 0.080
40 93 43 23 9 47 34 80 5 70524 0.140
50 109 48 23 10 52 34 120 10 70526 0.210
63 132 57 31 11 58 41 80 5 70527 0.320
75 150 61 33 12 64 40 120 10 62044 0.530
90 194 78 38 19 91 58 120 10 70528 0.800
110 242 86 46 15 98 78 200 10 70529 1.150
125 242 86 51 16 98 78 200 10 70515 2.060
160 318 105 48 17 127 107 200 10 70531 5.000
180 318 105 67 18 127 107 360 20 70517 4.310

90° TRANSITION ELBOWS - MALE (DZR Brass BSP outlet) 9250

HEATING COOLING PN 16
SIZE L L1 D TIME (secs) TIME (min) CODE kg
20 x 15 113 29 15 30 3 64028 0.200
25 x 20 113 29 20 35 3 62045 0.240
32 x 25 113 34 23 50 3 62046 0.270
32 x 32 115 36 23 50 3 62047 0.416
32 x 40 115 36 23 50 3 62048 0.427
40 x 25 127 34 29 60 5 62049 0.450
40 x 32 129 36 29 60 5 62050 0.500
40 x 40 129 36 29 60 5 62051 0.525
40 x 50 134 41 29 60 5 62052 0.700
50 x 25 143 34 38 120 10 62053 0.570
50 x 32 145 36 38 120 10 62054 0.620
50 x 40 145 36 38 120 10 62055 0.605
50 x 50 150 41 38 120 10 62056 0.790
63 x 32 168 36 48 80 5 62057 0.985
63 x 40 168 36 48 80 5 62058 0.920
63 x 50 173 41 48 80 5 62059 1.005

Product Data.42 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

90° TRANSITION ELBOWS - FEMALE (DZR Brass BSP outlet) 9350

HEATING COOLING PN 16
SIZE L L1 D TIME (secs) TIME (min) CODE kg
25 x 20 107 23 19 35 3 62293 0.240
32 x 25 104 26 23 50 3 62060 0.275
40 x 25 118 26 29 60 5 62061 0.535
40 x 32 118 26 29 60 5 62062 0.445
40 x 40 118 26 29 60 5 62063 0.455
50 x 40 135 26 42 120 10 62064 0.545
50 x 50 139 30 42 120 10 62065 0.635
63 x 40 162 30 48 80 5 62066 1.050
63 x 50 162 30 48 80 5 62067 0.950

45° ELBOWS 9060

HEATING COOLING PN 16
SIZE L L1 F A C TIME (secs) TIME (min) CODE kg
32 108 39 22 45 9 50 3 69999 0.160
40 108 43 23 45 8 60 5 69995 0.125
50 124 48 23 45 12 120 10 70003 0.196
63 149 57 31 58 11 80 5 70005 0.260
75 165 61 33 64 12 120 10 70007 0.420
90 190 67 38 74 13 120 10 70013 0.663
110 236 82 46 96 16 200 10 69996 0.980
125 236 82 51 96 16 220 10 70017 1.490
160 320 105 48 127 17 200 10 69997 4.310
180 320 105 67 127 18 360 20 70019 3.190

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.43
 product.data

PE Electrofusion Fittings
Plasson

90° TRANSITION UNION ELBOWS - MALE (DZR Brass BSP outlet) 9450
HEATING COOLING PN 16
SIZE L1 L2 TIME (secs) TIME (min) CODE kg
20 x 20 30 109 30 3 64054 0.235
25 x 25 34 127 35 3 64055 0.280
32 x 32 36 109 50 3 64056 0.325
40 x 40 38 127 60 5 64057 0.370
50 x 50 42 151 120 10 64058 0.780
63 x 65 50 181 80 5 64059 1.245

L1 L2

BRASS REDUCING NIPPLE FOR TRANSITION UNIONS 3045 (DZR Brass)

SIZE L L1 L2 CODE kg
32 x 25 48 20 12 62266
40 x 32 51 22 13 62267
50 x 40 53 22 13 62268
65 x 50 62 26 18 62269

Product Data.44 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

45° TRANSITION ELBOWS - MALE (DZR Brass BSP outlet) 9260

HEATING COOLING PN 16
SIZE L L1 D TIME (secs) TIME (min) CODE kg
32 x 25 142 36 23 50 3 62068 0.350
32 x 32 144 36 23 50 3 62069 0.487
32 x 40 144 36 23 50 3 62070 0.498
40 x 25 142 34 29 60 5 62071 0.435
40 x 32 144 36 29 60 5 62072 0.485
40 x 40 144 36 29 60 5 62073 0.510
40 x 50 149 41 29 60 5 62074 0.685
50 x 25 158 34 38 120 10 62075 0.555
50 x 32 160 36 38 120 10 62076 0.605
50 x 40 160 36 38 120 10 62077 0.590
50 x 50 165 41 38 120 10 62078 0.775
63 x 32 185 36 48 80 5 62079 0.927
63 x 40 185 36 48 80 5 62080 0.860
63 x 50 190 41 48 80 5 62081 0.945
Available in steel or stainless steel.

45° TRANSITION ELBOWS - FEMALE (DZR Brass BSP outlet) 9360

HEATING COOLING PN 16
SIZE L L1 D TIME (secs) TIME (min) CODE kg
32 x 25 133 25 23 50 3 62082 0.355
40 x 25 133 25 29 60 5 62083 0.520
40 x 32 133 25 29 60 5 62084 0.430
40 x 40 133 25 29 60 5 62085 0.440
50 x 40 149 25 38 120 10 62086 0.530
50 x 50 154 30 38 120 10 62087 0.620
63 x 40 179 30 48 80 5 62088 1.000
63 x 50 179 30 48 80 5 62089 0.890
Available in steel or stainless steel

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.45
 product.data

PE Electrofusion Fittings
Plasson

45° TRANSITION UNION ELBOWS - MALE (DZR Brass BSP outlet) 9460
HEATING COOLING PN 16
SIZE L1 L2 TIME (secs) TIME (min) CODE kg
32 x 32 36 144 50 3 64060 0.400
40 x 40 38 146 60 5 64061 0.455
50 x 50 42 166 120 10 64062 0.455
63 x 65 50 198 80 5 64063 0.455

END CAP (Includes Coupling and Plug) 9120

HEATING COOLING PN 16
SIZE L A Z TIME (secs) TIME (min) CODE kg
20 71 38 2 30 3 71201 0.056
25 71 38 2 35 3 71203 0.048
32 80 42 2 50 3 71205 0.073
40 90 47 3 60 5 71207 0.128
50 100 52 3 120 10 71209 0.200
63 118 58 3 80 5 71211 0.319
75 126 64 3 120 10 71212 0.489
90 146 77 3 120 10 71215 0.803
110 163 83 3 200 20 71229 1.212
125 173 95 3 220 10 71231 1.590
140 182 104 3 200 10 71233 2.250
160 194 113 3 360 20 71235 2.890
180 211 128 3 400 20 71237 4.110
200 223 147 4 500 20 71239 5.250
225 223 162 4 600 30 71241 7.350
250 223 180 4 600 30 71448 8.260

Product Data.46 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

END PLUGS* 9127

PN 16
SIZE L L1 CODE kg
20 41 35 71200 0.015
25 64053 0.016
32 52 39 62000 0.017
40 59 43 62001 0.030
50 68 48 62002 0.052
63 82 57 62003 0.095
75 89 60 62004 0.145
90 105 70 62005 0.245
110 122 78 62006 0.420
125 131 82 62007 0.590
140 1141 87 62008 0.800
160 156 93 62009 1.130
180 172 101 62010 1.560
200 142 109 62297 1.900
225 144 109 62299 1.900
250 165 109 62300 2.600
NOTE
I. May be fitted into any Plasson electrofusion ended fitting
2. Must be spot welded in 3 places or held firmly, without movement, during electrofusion and cooling cycle

TRANSITION COUPLINGS - POLYETHYLENE TO STEEL 49277

PN 12.5
SIZE G L A A1 C CODE kg
32 x 25 1" 86 418 250 52 62840
40 x 32 1 1/4" 96 438 250 63 62841
50 x 40 1 1/2" 105 458 250 72 62842
63 x 50 2" 126 490 250 85 62843
90 x 75 3" 80 428 250 114 62844
110 x 100 62845
125 x 100 4" 89 449 250 140 62840
160 x 150 62847
180 x 150 6" 106 491 250 203 62848
Steel end for welding or threading

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.47
 product.data

PE Electrofusion Fittings
Plasson

TRANSITION COUPLINGS - MALE (DZR Brass BSP outlet) 9210

HEATING COOLING PN 16
SIZE L A L1 D TIME (secs) TIME (min) CODE kg
20 x 15 100 29 14 30 3 62294
25 x 20 100 38 29 19 35 3 62018 0.145
32 x 25 114 42 34 23 50 3 71330 0.245
32 x 32 116 42 36 23 50 3 62019
32 x 40 116 42 36 23 50 3 62020
40 x 25 124 47 34 29 60 3 71282 0.405
40 x 32 126 47 36 29 60 5 71283 0.455
40 x 40 126 47 36 29 60 5 71284 0.480
40 x 50 131 47 41 29 60 5 62023 0.655
50 x 25 134 52 34 38 120 10 71287 0.510
50 x 32 136 52 36 38 120 10 71289 0.560
50 x 40 136 52 36 38 120 10 71291 0.545
50 x 50 141 52 41 38 120 10 62027 0.730
63 x 32 154 58 36 48 80 5 62028
63 x 40 154 58 36 48 80 5 71292 0.825
63 x 50 159 58 41 48 80 5 71293 0.910
Stainless steel or steel available subject to minimum quantities.

TRANSITION COUPLINGS - FEMALE (DZR Brass BSP outlet) 9310

HEATING COOLING PN16
SIZE L L1 D TIME(secs) TIME(min) CODE kg
20 x 15 91 20 13 30 3 62295
25 x 20 94 23 19 35 3 62030 0.140
32 x 25 106 25 23 50 3 71341 0.250
40 x 25 115 25 29 60 5 62031 0.490
40 x 32 115 25 29 60 5 71342 0.400
40 x 40 115 25 29 60 5 71343 0.410
50 x 40 125 25 42 120 10 71344 0.485
50 x 50 129 30 42 120 10 62034 0.575
63 x 40 148 30 48 80 5 71345 0.965
63 x 50 148 30 48 80 5 71340 0.885

Product Data.48 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

TRANSITION COUPLING - POLYETHYLENE TO STEEL (BSP) 9477

PN16
SIZE CODE kg
32 x 25 71487
40 x 32 41488

TRANSITION UNIONS 9377 - PE to male BSP Galvanised steel.

PN 16
SIZE G H L A C C1 CODE kg
25 x 20 3/4" 17 38 95 50 32 62036
32 x 25 1" 20 70 128 55 38 62037
40 x 32 1 1/4" 23 64 123 55 48 62038
50 x 40 1 1/2" 23 63 129 75 56 62039
63 x 50 2" 27 63 139 90 66 62040
75 x 65 2 1/2" 32 72 155 110 86 62041
90 x 75 3" 35 80 173 130 96 62042
110 x 100 4" 45 83 195 150 122 62043
PE (SDR11) For electrofusion or butt welding.
Galvanised steel union - FBSP with NBR seal.

TRANSITION UNIONS - PE to male BSP Brass 9410 (DZR Brass)

HEATING COOLING PN 16
SIZE L1 L2 D A TIME (secs) TIME (min) CODE kg
20 x 20 30 101 13 38 30 3 62285 0.140
25 x 25 34 105 19 38 35 3 62286 0.190
32 x 32 36 116 23 44 50 3 62287 0.300
40 x 40 38 128 29 47 60 5 62288 0.430
50 x 50 42 142 38 52 120 10 62854 0.700
63 x 40 50 168 48 58 80 5 62799 1.155

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.49
 product.data

PE Electrofusion Fittings
Plasson

TAPPING SADDLES - WITH UNDERPART 9630

HEATING COOLING PN 16
SIZE OUTLET H B C A TIME (secs) TIME (min) CODE kg
40 20 105 66 7 94 50 3 62284 0.350 ●
40 32 120 66 12 94 50 3 62285 0.370 ●

50 20 110 76 7 98 60 3 62286 0.390 ●

50 32 120 76 12 98 60 3 62287 0.410 ●

63 20 116 92 7 98 120 3 62288 0.436 ●

63 32 125 92 12 98 120 10 62123 0.455 ●
63 40 148 103 65 177 120 10 62134 1.070 ✤
63 50 141 103 65 177 120 10 62145 1.085 ✤
63 63 178 103 65 177 120 10 62156 1.100 ✤

75 32 127 117 65 177 120 10 62124 1.120 ✤

75 40 148 117 65 177 120 10 62135 1.130 ✤
75 50 141 117 65 177 120 10 62146 1.140 ✤
75 63 178 117 65 177 120 10 62157 1.150 ✤

90 32 125 124 18 116 120 10 62125 1.120 ▲

90 40 133 124 21 116 120 10 62136 1.130 ▲
90 50 141 124 65 177 120 10 62147 1.210 ✤
90 63 178 124 65 177 120 10 62158 1.270 ✤

110 32 127 145 18 116 140 10 62126 1.170 ▲

110 40 137 145 21 116 140 10 62137 1.190 ▲
110 50 141 145 65 177 140 10 62148 1.210 ✤
110 63 178 145 65 177 140 10 62159 1.220 ✤

125 32 130 162 18 116 140 10 62127 1.230 ▲

125 40 140 162 21 115 140 10 62138 1.280 ▲
125 50 141 162 65 177 140 10 62149 1.290 ✤
125 63 178 162 65 177 140 10 62160 1.310 ✤

140 32 127 178 65 177 140 10 62128 1.350 ✤

140 40 148 178 65 177 140 10 62139 1.360 ✤
140 50 141 178 65 177 140 10 62150 1.370 ✤
140 63 178 178 65 177 140 10 62161 1.410 ✤

Continued over page

Product Data.50 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

TAPPING SADDLES - WITH UNDERPART 9630 (Continued)

HEATING COOLING PN 16
SIZE OUTLET H B C A TIME (secs) TIME (min) CODE kg
160 32 143 199 18 137 140 10 62129 1.345 ✤
160 40 156 199 21 137 140 10 62140 1.360 ✤
160 50 169 199 25 137 140 10 62151 1.375 ✤
160 63 195 199 20 137 140 10 62162 1.390 ✤

180 32 143 219 18 137 140 10 62130 1.565 ✤

180 40 156 219 21 137 140 10 62141 1.580 ✤
180 50 169 219 25 137 140 10 62152 1.595 ✤
180 63 195 219 20 137 140 10 62163 1.605 ✤

*200 32 127 184 65 177 120 10 62131 1.750 ✤

*200 40 148 184 65 177 120 10 62142 1.760 ✤
*200 50 141 184 65 177 120 10 62153 1.770 ✤
*200 63 178 184 65 177 120 10 62164 1.780 ✤

*225 32 127 214 65 177 120 10 62132 1.810 ✤

*225 40 148 214 65 177 120 10 62143 1.820 ✤
*225 50 141 214 65 177 120 10 62154 1.830 ✤
*225 63 178 214 65 177 120 10 62165 1.840 ✤

*250 32 127 233 65 177 120 10 62155 1.830 ✤

*250 40 148 233 65 177 120 10 62155 1.830 ✤
*250 50 141 233 65 177 120 10 62155 1.830 ✤
*250 63 178 233 65 177 120 10 62166 1.840 ✤
* includes metal clamping straps
Cut hole after welding and cooling time completed.
Spigot length on sizes 63 to 180 with 32mm diameter cutters permit use of Plasson compression fittings.
Saddle Cutter mm Cutter Welded Cap
Size Material Length mm Size
● 20 Brass 52 40
✤ 30 Brass 73 57
■ 32 Alum. Bronze 87 58
▲ 25 Brass 61 50

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.51
 product.data

PE Electrofusion Fittings
Plasson

BRANCH SADDLES - WITH UNDERPART 9580

HEATING COOLING PN 16
SIZE BRANCH B H H1 TIME (secs) TIME (min) CODE kg
63 32 103 61 51 120 10 62096 0.380
75 32 117 61 51 120 10 62097 0.420
90 32 124 61 51 120 10 62098 0.490
110 32 145 61 51 140 10 62099 0.552
125 32 162 61 51 140 10 62100 0.599
140 32 178 61 51 140 10 62101 0.650
160 32 199 61 51 140 10 62102 0.708
180 32 219 61 51 140 10 62103 0.766
63 63 103 97 87 120 10 62104 0.461
75 63 117 97 87 120 10 62105 0.573
90 63 124 97 87 120 10 62106 0.573
110 63 145 97 87 140 10 62107 0.635
125 63 162 97 87 140 10 62108 0.683
140 63 178 97 87 140 10 62109 0.732
160 63 199 97 87 140 10 62110 0.787
180 63 219 97 87 140 10 62111 0.846
200 63 195 95 61 120 10 62118 1.110
225 63 200 95 61 120 10 62119 1.175
250 63 245 95 61 120 10 62120 1.175
160 110 120 10 62117 0.900
180 125 212 109 96 120 10 62118 1.003
SADDLE CLAMPS NOT REQUIRED Cut hole after welding and cooling completed.

BRANCH SADDLES - UNDERCLAMPED 9080

HEATING COOLING PN 16
SIZE BRANCH B L H1 TIME (secs) TIME (min) CODE kg
*200 63 195 95 61 120 10 68796
*225 63 200 95 61 120 10 62272
*250 63 245 95 61 120 10 62273
#280 63 112 95 61 80 10 68799 0.300
#315 63 112 95 61 80 10 68800 0.280
•355 63 112 95 61 80 10 68801 0.280
^110 90 155 168 105 120 10 68802 0.602
^125 90 155 168 105 120 10 68803 0.555
Cut hole after welding and cooling completed.
*For sizes 200, 225, 250 use Saddle Clamp Kit no. 3 (see below) # For sizes 280, 315, use Topload G clamp – 29263315 (see below).
^ For sizes 110, 125, 180 use Saddle Clamp code 29200004 (see below ) • For sizes 355 use Topload G Clamp code G Clamps L (see below).
180 x 125 68807
TOPLOAD G CLAMP Part no. 29263315 62113
TOPLOAD G CLAMP Part no. G Clamp SL
SADDLE CLAMP Part no. 29200004 Comprises batwing , spreader bar, 32 & 63 test caps universal miniclamp,
20, 25 and 32mm miniscraper (cutter key, Harris scraper, box) 62116
LONG CUTTER (For Tapping saddles) Part no. 30034280. 62274
See pipe thickness/SDR specs. for electrofusion welding on page 39 in Product Data section.

Product Data.52 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

90° TAPPING SADDLES - STACKLOAD 9030

HEATING COOLING PN 16
SIZE OUTLET A=Z H C d B TIME (secs) TIME (min) CODE kg
■ 280 32 85 180 120 280 80 10 68846 0.780
■ 315 32 85 180 120 315 80 10 68847 0.760
• 355 32 85 180 120 355 80 10 68848 0.760
■ 280 40 280 120 10 68859 0.795
■ 315 40 107 332 231 315 113 120 10 68860 0.775
• 355 40 355 176 80 10 68861 0.775
■ 280 50 280 120 10 68871 0.800
■ 315 50 101 332 231 315 113 120 10 68872 0.780
• 355 50 355 176 80 10 68874 0.780
■ 280 63 280 120 10 68883 0.850
■ 315 63 125 332 231 315 113 120 10 68884 0.830
• 355 63 355 120 10 68885 0.830
■ TOP LOAD G CLAMP Part No. 29263315 62113
• TOP LOAD G CLAMP Part No. G Clamp SL
Cut hole after welding and cooling complete.
Stackload - use TOP LOAD G clamp - Part no. 29263315 VX. code: 62113

WELDING CAP - FOR TAPPING SADDLES 9830

HEATING COOLING PN 16
SIZE A H L TIME (secs) TIME (min) CODE kg
40 49 63 74 100 9 62290 0.140
50 54 73 69 100 9 64050 0.140
57 59 74 63 100 9 64051 0.140
58 60 74 60 100 9 62114 0.140
Replaces screw cap on Tapping Saddles for a permanently welded closure.

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.53
 product.data

PE Electrofusion Fittings
Plasson

TAPPING SADDLE FBSP OUTLET 9930

HEATING COOLING
SIZE d1 H B H1 H2 TIME (secs) TIME (min) CODE kg
40 3/4" 106 74 30 105 50 3 71500 0.420
63 3/4" 144 103 65 169 120 10 71510 1.000
90 3/4" 144 124 65 169 120 10 71517 1.110
110 3/4" 144 145 65 169 140 10 71518 1.170
160 3/4" 144 199 65 169 140 10 71530 1.325
Cut hole after welding and cooling completed.
F.B.S.P. threaded outlets are stainless steel reinforced.

TAPPING SADDLES – PE TO NYLON 9619

HEATING COOLING
SIZE d1 H B H1 H2 TIME (secs) TIME (min) CODE kg
40 x 18 71499 .
40 x 50 64064 .
50 x 18 64065 .
50 x 50 64066 .
63 x 18 64067 .
63 x 50 64068 .
90 x 18 64069 .
90 x 50 64070 .
110 x 18 64071 .
110 x 50 64072 .
160 x 18 64073 .
160 x 50 64074 .

Product Data.54 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

REPAIR SADDLES - WITH UNDERPART 9520

HEATING COOLING PN 16
SIZE B H TIME (secs) TIME (min) CODE kg
63 103 29 120 10 62167 0.368
75 117 29 120 10 62168 0.410
90 124 29 120 10 62169 0.485
110 145 29 140 10 62170 0.547
125 162 29 140 10 62171 0.584
140 178 29 140 10 62172 0.639
160 199 29 140 10 62173 0.702
180 219 29 140 10 62174 0.760

TRANSITION SADDLES - WITH UNDERPART 9380 (DZR Brass female thread)

HEATING COOLING PN 16
SIZE H B L TIME (secs) TIME (min) CODE GRAMS
63 x 11/4" 135 62 117 120 10 62175 0.770
90 x 2" 156 56 166 160 10 62178 1.280
110 x 11/4" 176 56 166 120 10 62179 2.140
110 x 11/2" 176 56 166 120 10 62180 1.990
110 x 2" 176 56 166 120 10 62181 1.640
125 x 2" 191 56 166 120 10 62184 1.540
160 x 2" 224 56 216 120 10 62187 2.000
180 x 2" 246 56 216 120 10 62190 1.800

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.55
 product.data

PE Electrofusion Fittings
Plasson

EF REPAIR SHIELDS 9077

SIZE D1 D2 L L1 CODE kg
32 23 31 45 21 62204 0.060
40 29 38 45 21 62205 0.080
50 36 48 45 21 62206 0.110
63 45 57 48 23 62207 0.150
Repairs with water in the line. The EF repair shield is made of PE sponge. It will stop water leakage ( zero pressure ) from flowing into the coupling
whilst a repair is made. The coupler is slid onto one pipe and the shield is fitted between the two pipes. The coupler is positioned for welding as
usual.

STUB FLANGES 9026

SDR 17
SIZE L L1 a D D1 CODE kg
40 89 64 11 78 50 62192 0.091
50 90 63 12 88 59 62193 0.099
63 95 63 14 96 73 62194 0.134
75 110 72 16 108 88 62195 0.195
90 119 80 17 128 102 62196 0.296
110 128 83 18 158 121 62197 0.495
125 133 90 18 158 128 62198 0.720
140 132 92 18 188 150 62199 0.710
160 148 100 18 212 167 62200 0.931
180 150 117 20 212 180 62201 1.014
200 186 115 24 268 228 62202 2.157
225 200 125 24 268 231 62203 2.052
250 205 130 35 320 280 62217 3.110
For electrofusion or butt welding.

Product Data.56 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings
Plasson

STUB FLANGES - 9027/9028

9027 9028
9027 9028 SDR11 SDR 7.4
SIZE L L1 a a D D1 CODE kg CODE kg
25 77 50 9 9 58 37 69738 . 64032 .
32 96 70 10 10 68 40 69739 0.060 64033 .
40 89 64 11 11 78 50 69749 0.091 64034 .
50 90 63 12 13 88 59 69755 0.120 62289 0.133
63 95 63 14 16 102 73 69759 0.187 69722 0.230
75 110 72 16 18 122 88 69765 0.310 69723 0.328
90 119 80 17 20 138 102 69775 0.421 69769 0.510
110 128 83 18 21 158 121 69779 0.624 69724 0.805
125 133 90 25 28 158 128 69795 0.879 69725 0.975
140 132 92 25 29 188 150 69805 1.115 62292 1.350
160 148 100 25 29 212 167 69819 1.392 69726 1.863
180 150 117 30 34 212 180 69833 1.810 69727 3.110
200 186 115 32 268 228 69829 2.810 69728 .
225 200 125 32 268 231 69849 3.680 - .
250 205 130 35 320 280 69859 5.125 - .
9027 - SDR11 For electrofusion and butt welding.

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.57
 product.data

PE Electrofusion Fittings
Plasson

SPIGOT REDUCERS 9117 & 9118

9117 9118
SIZE SDR11 SDR7.4
d1 x d2 h1 h2 Z CODE kg CODE kg
32 x 25 50 48 104 62208 0.035 62236 0.040
40 x 32 59 56 123 62209 0.040 62237 0.046
50 x 32 59 60 131 62210 0.055 62238 0.063
63 x 32 59 58 131 70627 0.105 62239 0.121
63 x 40 58 59 132 62212 0.115 62240 0.132
63 x 50 60 60 132 62213 0.145 62241 0.167
75 x 40 71 60 145 62214 0.167 62242 0.192
75 x 50 71 59 145 62215 0.175 62243 0.201
75 x 63 71 65 151 62216 0.195 62244 0.224
90 x 50 81 59 156 70677 0.258 62245 0.297
90 x 63 80 65 160 62218 0.300 62246 0.345
90 x 75 80 71 166 62219 0.320 62247 0.368
110 x 63 83 66 167 70644 0.455 62248 0.523
110 x 75 83 72 169 70721 0.446 62249 0.513
110 x 90 83 80 178 70645 0.505 62250 0.581
125 x 75 90 71 178 62222 0.605 62251 0.696
125 x 90 90 81 186 62223 0.700 62252 0.805
125 x 110 90 84 188 70633 0.800 62253 0.920
140 x 90 95 80 208 62225 0.815 62254 0.937
140 x 110 95 83 195 62226 0.935 62255 1.075
140 x 125 95 89 199 62227 1.000 62256 1.150
160 x 110 101 84 219 70646 1.100 62257 1.265
160 x 125 101 88 206 62228 1.145 62258 1.317
160 x 140 101 94 211 62229 1.210 62259 1.392
180 x 125 107 89 221 70679 1.450 62260 1.668
180 x 140 107 95 224 62231 1.600 62261
180 x 160 107 100 225 62232 1.756 62262 2.019
200 x 140 114 93 229 62233 2.002 62263 2.302
200 x 160 115 100 233 62234 2.160 62264 2.484
200 x 180 116 106 241 62235 2.330 62265 2.680
225 x 160 62221
For electrofusion or butt welding.

Product Data.58 PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems
 product.data

PE Electrofusion Fittings (suit PE Gas Pipes Series 2 & 3)

Plasson

SPIGOT ADAPTORS SERIES 2 to SERIES 3 9177

d1 D L1 L2 L CODE
20 x 25 33.5 46 46 95 71502
32 x 25 33.5 47 47 95 71503
40 x 25 33.5 50 50 100 71504
63 x 50 60.3 67 67 135 71505

JOINERS SERIES 3 to SERIES 2

d2 CODE
20 x 20 71433
20 x 25 64075
25 x 25 64076
25 x 32 71442
50 x 63 71445
80 x 90 71447
100 x 125 64077
150 x 180 64078

TAPPING TEES SERIES 3 to SERIES 2

Pipe Size Outlet Size CODE
50 32mm
80 32mm
100 32mm
150 32mm
50 63mm
80 63mm
100 63mm
150 63mm

TAPPING TEES SERIES 3

Pipe Size Outlet Size CODE
50 50 71544
80 50 64079
100 50 64080
150 50 64081

BRANCH SADDLES SERIES 3 to SERIES 2

Pipe Size Outlet Size CODE
50 63mm 71544
80 63mm 64082
100 63mm 64083
150 63mm 64084

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems Product Data.59