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Operation and Maintenance Manual

3500 Industrial and Generator Set Engines
Media Number -SEBU6701-03 Publication Date -01/09/2005 Date Updated -07/09/2005

i02301586

Engine Operation
SMCS - 1000

Proper operation and maintenance are key factors in attaining the maximum service life and economy
for the engine. Follow the instructions in this Operation and Maintenance Manual in order to minimize
operating costs and maximize the service life of the engine.

Observe the gauges frequently while the engine is operating. Record the data from the gauges in a log
regularly. Compare the data to the specifications for normal engine operation. Comparing the data over
time will help to detect changes in engine performance.

Investigate any significant change in the gauge readings. Monitor the engine operation and take action
when discrepancies are found.

Operating the Engine and the Driven Equipment

Check the gauges and the driven equipment frequently while the engine is operating under a load. The
engine can be operated for extended periods of time at full load.

Partial Load Operation

Extended operation at reduced load (less than 30%) may cause increased oil consumption and carbon
buildup in the cylinders. Extended operation at reduced load may also cause fuel to slobber through the
exhaust system. This may result in a loss of power and/or poor performance.

To maintain engine efficiency and performance, apply a full load to the engine on an hourly basis, or
operate the engine at a load level that is greater than 30%. This will burn excess carbon from the
cylinders.

When possible, before shutting down the engine after running the engine for extended periods at low
load, apply a full load for approximately 30 minutes. Running the engine at full load allows excess
carbon to burn from the following components: cylinders, pistons and valves.

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Partial Load Operation In Cold Weather

Operation of the jacket water heater is recommended if the engine is operating at a low load in extreme
cold.

Copyright 1993 - 2007 Caterpillar Inc. Fri Jun 8 09:44:04 UTC+0700 2007
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