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Drawing / Data Sheet

Single Conductor EmPowr® Fill STRANDFILL® Concentric Neutral (Round Wire) Power Cable 15kV

Representative drawing not to scale

Thickness (inches) Diameter (inches)


Component Description Min. Nom.* Max. Min. Nom.* Max.
A: Conductor : Soft Drawn
-- -- -- 0.502 0.512 0.522
4/0 AWG Class B Compressed Stranded Filled CU Conductor
B: Conductor Shield
0.012 0.018 -- -- 0.548 --
Semiconducting Thermoset Polymer
C: Insulation Insulation Level
0.210 0.220 0.250 0.955 0.988 1.045
Ethylene Propylene Rubber 133%
D: Insulation Shield
0.030 0.035 0.060 1.015 1.058 1.145
Semiconducting Thermoset Polymer
E: Concentric Neutral / Metallic Shield
-- -- -- -- 1.174 --
18 x 14 AWG Bare Copper Round Wire
F: Jacket
0.045 0.055 0.080 -- 1.284 --
EXTRUDED-TO-FILL Linear Low Density Polyethylene
Single Conductor Finished Cable Nominal Weight: 1390 lb/kft *
Single Conductor Finished Cable Nominal Overall Diameter: 1.284 inches *
* - Nominal Values are Subject to Manufacturing Tolerances; Bold Font Indicates Minimum Average Values

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / 520 REV K (IN GEN) Date: 1/1/2013 AEIC CS8-13, Prepared By: Date:
Standard: ICEA S-94-649 WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is
prohibited without the express written consent of an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.

Utility Engineering Center Document No: MVUG Datasheet.xlsm


Tel: 859-572-8000 www.generalcable.com
Electrical Characteristics
Single Conductor EmPowr® Fill STRANDFILL® Concentric Neutral (Round Wire) Power Cable 15kV

Cable Description: 4/0 AWG Cu, 0.220'' EPR, 18 x #14 AWG Cu, LLDPE

S S
Electrical Characteristics Based on
Normal Operating Temperature: 90 °C Dissipation Factor: 0.345 %
Input Parameters: IR Constant @ 60°F: 20000 Voltage (line to ground): 8.66 kV
Dielectric Constant: 2.45 Conductor Center to Center Spacing (S): 7.5 in 2S
Earth Resistivity: 100 Ω-m Flat Arrangement

Rdc @ 25°C: 0.0510 Ω/kft 0.1672 Ω/km


Conductor Resistance: Rac @ 25°C: 0.0512 Ω/kft 0.1680 Ω/km
Rac @ 90°C: 0.0642 Ω/kft 0.2106 Ω/km

Rac @ 25°C: 0.152 Ω/kft 0.497 Ω/km


Shield Resistance: Rac @ 85°C: 0.187 Ω/kft 0.612 Ω/km

Capacitance: 0.070 μF/kft 0.231 μF/km

Shunt Capacitive Shunt Capacitive Reactance: 37655 Ω-kft 11477 Ω-km


Reactance/Susceptance: Shunt Capacitive Susceptance: 26.56 μS/kft 87.13 μS/km

Charging Current: 230.0 mA/kft 754.6 mA/km

Inductive Reactance: 0.024 Ω/kft 0.080 Ω/km


Single Phase
Real Imag. Impedance Real Imag. Impedance
Reactance/Impedance: Pos. & Neg. Seq. Impedance (Met. Shield): 0.064 0.024 0.069 Ω/kft 0.211 0.080 0.225 Ω/km
Zero Seq. Impedance (Earth & Met. Shield): 0.422 0.274 0.503 Ω/kft 1.383 0.898 1.649 Ω/km

Inductive Reactance: 0.089 Ω/kft 0.293 Ω/km

Real Imag. Impedance Real Imag. Impedance


3-Phase
Pos. & Neg. Seq. Impedance (Met. Shield): 0.084 0.082 0.118 Ω/kft 0.277 0.270 0.387 Ω/km
Reactance/Impedance: Zero Seq. Impedance (Earth & Met. Shield): 0.232 0.073 0.243 Ω/kft 0.762 0.238 0.798 Ω/km
Zero Seq. Impedance (Earth Only): 0.118 0.653 0.664 Ω/kft 0.388 2.143 2.177 Ω/km
Zero Seq. Impedance (Met. Shield Only): 0.251 0.024 0.252 Ω/kft 0.823 0.080 0.827 Ω/km

Dielectric Losses:
6.83 W/kft 22.43 W/km
(Per Phase)

Insulation Average: 39.36 V/mil 1.55 kV/mm


Electrical Stress: Conductor Shield - Insulation Interface Maximum: 53.59 V/mil 2.11 kV/mm
Insulation - Insulation Shield Interface Minimum: 29.72 V/mil 1.17 kV/mm

Insulation Resistance: 5119.53 MΩ-kft 1560.36 MΩ-km

Velocity of Propagation 468.32 ft/μs 142.74 m/μs

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / Standard: 520 REV K (IN GEN) Date: 1/1/2013 AEIC CS8-13, ICEA S-94-649 Prepared by: Date:
WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is prohibited without the express
written consent of an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.

Utility Engineering Center Document No: MVUG Datasheet.xlsm


Tel: 859-572-8000 www.generalcable.com
Electrical Characteristics
Single Conductor EmPowr® Fill STRANDFILL® Concentric Neutral (Round Wire) Power Cable 15kV

Cable Description: 4/0 AWG Cu, 0.220'' EPR, 18 x #14 AWG Cu, LLDPE

S S

Electrical Characteristics Based on


Normal Operating Temperature: 90 °C Dissipation Factor: 0.345 %
Input Parameters: IR Constant @ 60°F: 20000 Voltage (line to ground): 8.66 kV
2S
Dielectric Constant: 2.45 Conductor Center to Center Spacing (S): 1.284 in
Earth Resistivity: 100 Ω-m Flat Adjacent
Arrangement

Rdc @ 25°C: 0.0510 Ω/kft 0.1672 Ω/km


Conductor Resistance: Rac @ 25°C: 0.0512 Ω/kft 0.1680 Ω/km
Rac @ 90°C: 0.0642 Ω/kft 0.2106 Ω/km

Rac @ 25°C: 0.152 Ω/kft 0.497 Ω/km


Shield Resistance: Rac @ 85°C: 0.187 Ω/kft 0.612 Ω/km

Capacitance: 0.070 μF/kft 0.231 μF/km

Shunt Capacitive Shunt Capacitive Reactance: 37655 Ω-kft 11477 Ω-km


Reactance/Susceptance: Shunt Capacitive Susceptance: 26.56 μS/kft 87.13 μS/km

Charging Current: 230.0 mA/kft 754.6 mA/km

Inductive Reactance: 0.024 Ω/kft 0.080 Ω/km


Single Phase
Real Imag. Impedance Real Imag. Impedance
Reactance/Impedance: Pos. & Neg. Seq. Impedance (Met. Shield): 0.064 0.024 0.069 Ω/kft 0.211 0.080 0.225 Ω/km
Zero Seq. Impedance (Earth & Met. Shield): 0.422 0.274 0.503 Ω/kft 1.383 0.898 1.649 Ω/km

Inductive Reactance: 0.049 Ω/kft 0.160 Ω/km

Real Imag. Impedance Real Imag. Impedance


3-Phase
Pos. & Neg. Seq. Impedance (Met. Shield): 0.067 0.048 0.083 Ω/kft 0.221 0.159 0.272 Ω/km
Reactance/Impedance: Zero Seq. Impedance (Earth & Met. Shield): 0.236 0.068 0.246 Ω/kft 0.774 0.224 0.806 Ω/km
Zero Seq. Impedance (Earth Only): 0.118 0.734 0.744 Ω/kft 0.388 2.409 2.440 Ω/km
Zero Seq. Impedance (Met. Shield Only): 0.251 0.024 0.252 Ω/kft 0.823 0.080 0.827 Ω/km

Dielectric Losses:
6.83 W/kft 22.43 W/km
(Per Phase)

Insulation Average: 39.36 V/mil 1.55 kV/mm


Electrical Stress: Conductor Shield - Insulation Interface Maximum: 53.59 V/mil 2.11 kV/mm
Insulation - Insulation Shield Interface Minimum: 29.72 V/mil 1.17 kV/mm

Insulation Resistance: 5119.53 MΩ-kft 1560.36 MΩ-km

Velocity of Propagation 468.32 ft/μs 142.74 m/μs

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / Standard: 520 REV K (IN GEN) Date: 1/1/2013 AEIC CS8-13, ICEA S-94-649 Prepared by: Date:
WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is prohibited without the express
written consent of an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.

Utility Engineering Center Document No: MVUG Datasheet.xlsm


Tel: 859-572-8000 www.generalcable.com
Electrical Characteristics
Single Conductor EmPowr® Fill STRANDFILL® Concentric Neutral (Round Wire) Power Cable 15kV

Cable Description: 4/0 AWG Cu, 0.220'' EPR, 18 x #14 AWG Cu, LLDPE

Electrical Characteristics Based on


Normal Operating Temperature: 90 °C Dissipation Factor: 0.345 %
Input Parameters: IR Constant @ 60°F: 20000 Voltage (line to ground): 8.66 kV
Dielectric Constant: 2.45 Conductor Center to Center Spacing (S): 1.284 in S
Earth Resistivity: 100 Ω-m Trifoil
Triplex
Arrangement
Arrangement

Rdc @ 25°C: 0.0510 Ω/kft 0.1672 Ω/km


Conductor Resistance: Rac @ 25°C: 0.0512 Ω/kft 0.1680 Ω/km
Rac @ 90°C: 0.0642 Ω/kft 0.2106 Ω/km

Rac @ 25°C: 0.152 Ω/kft 0.497 Ω/km


Shield Resistance: Rac @ 85°C: 0.187 Ω/kft 0.612 Ω/km

Capacitance: 0.070 μF/kft 0.231 μF/km

Shunt Capacitive Shunt Capacitive Reactance: 37655 Ω-kft 11477 Ω-km


Reactance/Susceptance: Shunt Capacitive Susceptance: 26.56 μS/kft 87.13 μS/km

Charging Current: 230.0 mA/kft 754.6 mA/km

Inductive Reactance: 0.024 Ω/kft 0.080 Ω/km


Single Phase
Real Imag. Impedance Real Imag. Impedance
Reactance/Impedance: Pos. & Neg. Seq. Impedance (Met. Shield): 0.064 0.024 0.069 Ω/kft 0.211 0.080 0.225 Ω/km
Zero Seq. Impedance (Earth & Met. Shield): 0.422 0.274 0.503 Ω/kft 1.383 0.898 1.649 Ω/km

Inductive Reactance: 0.043 Ω/kft 0.142 Ω/km

Real Imag. Impedance Real Imag. Impedance


3-Phase
Pos. & Neg. Seq. Impedance (Met. Shield): 0.066 0.043 0.079 Ω/kft 0.217 0.142 0.259 Ω/km
Reactance/Impedance: Zero Seq. Impedance (Earth & Met. Shield): 0.236 0.068 0.246 Ω/kft 0.775 0.222 0.806 Ω/km
Zero Seq. Impedance (Earth Only): 0.118 0.745 0.754 Ω/kft 0.388 2.444 2.474 Ω/km
Zero Seq. Impedance (Met. Shield Only): 0.251 0.024 0.252 Ω/kft 0.823 0.080 0.827 Ω/km

Dielectric Losses:
6.83 W/kft 22.43 W/km
(Per Phase)

Insulation Average: 39.36 V/mil 1.55 kV/mm


Electrical Stress: Conductor Shield - Insulation Interface Maximum: 53.59 V/mil 2.11 kV/mm
Insulation - Insulation Shield Interface Minimum: 29.72 V/mil 1.17 kV/mm

Insulation Resistance: 5119.53 MΩ-kft 1560.36 MΩ-km

Velocity of Propagation 468.32 ft/μs 142.74 m/μs

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / Standard: 520 REV K (IN GEN) Date: 1/1/2013 AEIC CS8-13, ICEA S-94-649 Prepared by: Date:
WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is prohibited without the express
written consent of an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.

Utility Engineering Center Document No: MVUG Datasheet.xlsm


Tel: 859-572-8000 www.generalcable.com
Conductor Fault Current
4/0 AWG Cu, 0.220'' EPR, 18 x #14 AWG Cu, LLDPE
MAXIMUM FAULT CURRENT OPERATING LIMITS
FOR A 4/0 INSULATED COPPER CONDUCTOR AT 60 Hz
10

1
Time in seconds

24 cycles (24100 amps )

16 cycles (29500 amps )

8 cycles (41700 amps )

0.1

0.01
1,000 10,000 100,000 1,000,000
Current in amps

4/0 Insulated Copper Conductor

Number of Cycles Time (s) Current (amps)


8 0.13 41700
16 0.27 29500
24 0.40 24100

Notes -
The calculations are as per ICEA P-32-382. The calculations assume that all heat generated remains in the metal. The duration of a
short circuit is considered to be up to approximately 2 seconds. The indicated short circuit value shown on this graph for durations
longer than 2 seconds should be used with caution. The time shown is calculated for a given RMS fault current to bring the conductor
to a temperature that will not cause damage to the conductor shield or the insulation. The calculations are based on a cross-sectional
area of 211600 cmil of Copper starting at an initial temperature of 90 C, and a final temperature of 250 C. The calculations utilize
an absolute temperature of resisitvity of 234 and an ICEA calculation factor of 0.0297 The system frequency is 60 Hz

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / Standard: 520 REV K (IN GEN) Date: 1/1/2013 Prepared by: Date:
AEIC CS8-13, ICEA S-94-649 WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is
prohibited without the express written consent of an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.


Utility Engineering Center Document No: MVUG Datasheet.xlsm
Tel: 859-572-8000 www.generalcable.com
Private Sub CommandButton7_Click()
Sheet7.Activate
End Sub

Shield Fault Current


4/0 AWG Cu, 0.220'' EPR, 18 x #14 AWG Cu, LLDPE
MAXIMUM FAULT CURRENT OPERATING LIMITS
FOR A 73980 cmil COPPER METALLIC SHIELD AT 60 Hz
10

1
Time in seconds

24 cycles (7370 amps )

16 cycles (9030 amps )

8 cycles (12800 amps )

0.1

0.01
100 1,000 10,000 100,000 1,000,000
Current in amps

18 x #14AWG Copper Concentric Neutral

Number of Cycles Time (s) Current (amps)


8 0.13 12800
16 0.27 9030
24 0.40 7370

Notes -
The curves assume that all heat generated remains in the metal.
The time shown is that calculated for a given RMS fault current to bring the metallic shield to a temperature
that will not cause damage to the insulation shield or cable jacket.
The calculations are as per ICEA P-45-482 using an "M factor" of 0.063 corresponding to a 5-15 kV rated
cable, with a conductor temperature of 90 and a metallic shield starting temperature of 85 C and a
metallic shield ending temperature of 200

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / Standard: 520 REV K (IN GEN) Date: 1/1/2013 Prepared by: Date:
AEIC CS8-13, ICEA S-94-649 WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is
prohibited without the express written consent of an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.


Utility Engineering Center Document No: MVUG Datasheet.xlsm
Tel: 859-572-8000 www.generalcable.com
Cable Installation
Single Conductor EmPowr® Fill STRANDFILL® Concentric Neutral (Round Wire) Power Cable 15kV

Cable Description: 4/0 AWG Cu, 0.220'' EPR, 18 x #14 AWG Cu, LLDPE

Single Conductor 3x1/C Parallel


Conductor Pulling Eye / Bolt: 2320 lb 10.3 kN 4640 lb 20.6 kN
Maximum Pulling
Cable Basket Grip: 2750 lb 12.2 kN 5500 lb 24.5 kN 3 grips, 1 per cable
Tension:
NOTE: When exceeding 1000 lb pulling force with basket grips, proceed with caution. Pulling grips must be sized in accordance with grip manufacturer's
recommendations and be installed in accordance with AEIC CG5-05

Maximum Sidewall 2000 lb/foot of bend radius 29 kN/meter of bend radius


Bearing Pressure:
NOTE: When exceeding 1000 lb/foot of bend radius, proceed with caution

NEC Applications: 12 x O.D. 15 inches 381 mm


Minimum Bending
Non-NEC Applications: 8 x O.D. 10 inches 254 mm
Radius for Permanent NOTE: These limits may not be suitable for conduit bends, sheaves, or other curved surfaces around which the cable may be pulled under tension while being installed due
Training Purposes: to sidewall bearing pressure limits of the cable

Single Conductor
Conduit Dimensions
Metric Imperial ID % Jam Clearance
Size (mm) Size (in.) (in.) (mm) Fill Ratio (in.) (mm)
53 2 2.047 51.99 39 N/A 0.763 19.38
41 1.5 1.59 40.39 65 N/A 0.306 7.77
Conduit Information
(EPEC-40/SCH 40): 3x1/C Parallel
Conduit Dimensions
Metric Imperial ID % Jam Clearance
Size (mm) Size (in.) (in.) (mm) Fill Ratio (in.) (mm)
91 3.5 3.522 89.46 40 2.88 1.501 38.12
78 3 3.042 77.27 54 2.49 0.367 9.32

*Jam Ratio between 2.8 and 3.2; Jamming Probable


**Jam Ratio between 2.5 and 2.8; Jamming Possible

Customer: DTE ENERGY-DETROIT EDISON Customer P/N: EA/PC Number:


LIKE 100281008 UT.3350585.1 Rev. 0
Specification / Standard: 520 REV K (IN GEN) Date: 1/1/2013 AEIC CS8-13, ICEA S-94- Prepared by: Date:
649 WILLIMA002 1/6/2020
Dimensions and weights not designated minimum or maximum are nominal and subject to manufacturing tolerances.

The information contained in this document is the exclusive and proprietary intellectual property of General Cable Corporation, and any reproduction or disclosure, in whole or in part, is prohibited without the express written consent of
an officer of General Cable Corporation.

©General Cable Corporation 2018, all rights reserved.

Utility Engineering Center Document No: MVUG Datasheet.xlsm


Tel: 859-572-8000 www.generalcable.com

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