LIVE LINE MAINTENANCE PLATFORM

NAFFCO-EGI has been manufacturing hydraulic insulated aerial platforms for many years for lower
heights. Now developed higher range with foam filled boom as per IEC 1057 standard (European
Standard).

CONCEPT

 Bare hands or potential working involves placing the technician in direct electrical contact
with an energized overhead line. The technician will work alongside the lines from fully
insulated platform. The technician works at the same potential (voltage) as of the line.
(Equipotential condition with hot line that prevents flow of current through operator.)
 Equipment is dielectric tested at the best world laboratory.

TECHNOLOGY

“Foam Filled” Technology utilized in NAFFCO-EGI insulator booms is unique and integral to the
performance of the latest state of the art booms. NAFFCO-EGI Type II foam filled technology:
epoxide-resin reinforced by glass fiber tube filled by high density polyurethane foam (closed
particles).Completely complying with IEC 1057 and succeeded to fulfil all types of tests as per
section 3 of IEC 1057 specially:

 Test of penetration for humidity of the foam filled boom.

 Mechanical test for fatigue. (All electrical tests are carried out after fatigue test.)
 IEC 1057 Type Test up to 1,250,000V

TECHNICAL SPECIFICATIONS
Model T 65I

Rotation 360° Continuous

Maximum Live-Working Height 66.5m

Maximum Height 65.0m

Maximum Horizontal Outreach 22.5m

Rated Bucket Capacity 500 daN (2 men + tools)

Insulation Safe Working Load 500 kg

Insulation Rate 765 kV

Mounted on Various chassis options

 INSULATED AERIAL ACCESS PLATFORMS

NAFFCO offers a wide range of Aerial Access Platforms for Line Maintenance, from 9m to 65m
working heights. NAFFCO partners with world renowned partners to bring in the best in class
technology as per ANSI Standards and manufactured in Dubai, UAE. These platforms fall under
different categories like articulated non-over center, articulated over center, Telescopic and
Articulates Telescopic Aerial platforms.

Our platforms meet ANSI Standards and are CE approved and are known as reliable, high quality
products with low maintenance costs.

MAIN FEATURES OF AERIAL ACCESS PLATFORMS

 Achieves a redundant measure of security via the Dual Retention System on all cylinders
and boom pins.
 Lower maintenance costs due to the use of non-lube bearings at all pivots.
 Boom play/maintenance time kept to a minimum with the fiberglass boom’s infinitely
adjustable slide pads.
 Lubrication is simplified by having single grease fitting on the rotation bearing.
 Rust and corrosion protection is at its utmost because all components are painted prior to
assembly.
 Operators can quickly and positively verify bolt torque by visually inspecting the torque
seal markings.
 Machined rotation bearing mounted surfaces.
 Inside surfaces of each boom are pre-painted prior to assembly.
 Filament wound fiberglass booms.
 No mandatory rebuild periods required, aiding in reduced down times/lower overall
maintenance costs.
 Multiple chassis options as per the lifting platform requirement.
 Easy access to maintenance and repairs.
 LIVE LINE INSULATOR WASHER

CONCEPT

When high voltage working Insulators are contaminated from the environment deposits such as
sand, dirt, dust, salt, industrial smoke, cement, etc., it causes leakage of electric current with risk of
flashover and thus consequent loss of supply. The best and only solution is to wash these insulators.

TECHNOLOGY

With the CPSE (Constant Pressure and Separate Engine) system the normal tap water at high
pressure is atomized and cleans the surface. The equipment fully complies with new edition of IEEE-
957 / 2005 and provides compliance to IEC 61472 with minimum approach distances.

State-of-art safety Technology implemented to prevent Flashover.

TECHNICAL SPECIFICATIONS

Model IW 265
Rotation 700°
Working Height 67.0m (at nozzle outlet)
Rated Washing Point 65.0m @ 20.00m
Horizontal Outreach 25.0m (at nozzle output @ 45.0m height)
Maximum Gradient 15% as per IEC
Maximum Slide Slope 10% as per IEC
Stability Coefficient >10% as per IEC
Water Tank Capacity 7,000 - 10,000 liters
Water Flow 240 liters/min
Water Pressure 70 bar (Recommended for operation)
Mounted on GVW 48t - 8×8 Heavy Duty
 CABLE TEST VAN - 35 KV

The HVT-35 test van series provides a fully equipped system for cable testing and fault location on
power cables rated up to 35 KV. An innovative modular test van with a diverse functionality the
HVT-35 can perform a number of fundamental functions necessary for fault locations.

 Very Low Frequency (VLF) AC 0.1 Hz High Voltage Withstand Tests

 DC High Voltage Withstand Tests
 Burning Down of Defective Insulation
 Insulation Resistance Testing
 Cable Fault Pre-Location
 Precise Cable Fault Acoustic Pinpointing
 Audio Frequency Cable Route Tracing and Depth Evaluation
 Cable Phase Identification
 TRANSFORMER TEST VAN

TransLAB5, the latest and most modern Transformer Test Van, is the ideal solution for substation
commissioning and maintenance of power transformers. The multi-functional three-phase system
cuts the testing time to a 3rd of the time when compared to conventional single phase systems. It
provides insight into the condition of every part of a transformer with a number of routine
electrical tests.

 Insulation resistance measurements

 Automatic tangent delta(dissipation factor) and capacity measurements
 DC winding resistance measurements and tap changer test
 Turns ratio and vector group verification
 Insulation diagnostic and moisture analysis
 Short circuit impedance/leakage reactance measurements
 Dielectric oil testing
 MOBILE GENERATORS

NAFFCO can solve power generation challenges with its mobile generator set trucks whether it is
an emergency outage, a planned project or a temporary surge in demand. If you need to power a
small tent or a small industrial plant, get the job done with customized NAFFCO solutions, services
& support.

Ranging in size from 200 kW to 3500 kW and above, NAFFCO’s mobile generator set trucks feature
unique synchronizing and load-sharing capabilities.

MAIN FEATURES OF OUR MOBILE GENERATOR SETS

 Operate quietly – Sound attenuated design for quiet operation and minimal noise impact to
surroundings.
 Run longer – Integral large-capacity fuel tank.
 Cooling system – Provides reliable running at rated power level, for higher ambient
temperatures.
 Clean operating – EPA certified engines reduce exhaust emissions.
 Load sharing – Unique synchronizing and load-sharing capabilities.
 Portable, truck/trailer-mounted generators are ideal for construction and contracting.
 Available in various voltages.
 Noise reduction for extreme quite settings like special events.
 Multiple chassis options.
 Equipped with electrical accessories of highest quality.
 Automatic protection against over speeding, overheating and Engine oil pressure loss
 DIGGER DERRICK

CONCEPT

Digger derricks are used to dig holes, set poles and handle an assortment of materials. They are
especially valuable in construction of new electric power distribution, electric power transmission
and telecommunications industries to build and repair networks of overhead infrastructure.

TECHNOLOGY

NAFFCO Digger Derricks are engineered for durability and stability, with redundant safety
features and a set of hydraulic systems to operate the booms, digger and winch independently of
the others.

FEATURES

Maximum Capacity
Maximum Capacity Up to 13850 kg (30500 lbs)
Capacity at 10ft. radius Up to 8200 kg (18100 lbs)
Horizontal Reach Up to 15.3 m (50.2 ft.)
Sheave Reach Up to 18.3 m (60.2 ft.)
Load Radius Up to 3.0 m (9.7 ft.)
Digging Radius Up to 10.8 m (35.4 ft.)
Insulation Safe Working Load
LUBE TRUCKS

Recognized as one the leading manufacturer of the engineered vehicles, NAFFCO brings an
unparalleled level of innovation, professionalism and quality to the market.

Our Lube System Truck is an example for our customized solutions. Our lube vehicles are
tuned to the specific needs and to fulfil the requirement to provide Lubrication and
Maintenance facilities on-site.

MAIN FEATURES OF OUR LUBE TRUCKS

 These units are designed and manufactured for severe, off-road services typically of
heavy duty construction and mining environments.
 These vehicles are built to operate in tropical zones at high temperatures, salt laden
and high humidity atmospheres.
 Lube Trucks are designed to allow ease of operation, safety, reliability and
accessibility for repair and maintenance.
 These units are fulfilling the major parameters of key International Standards.
 Equipped with lifting device for lube drums.

LUBRICATION & SERVICE EQUIPMENT

Using only one master electrical power switch, dispensing system relies on a load-sensing,
pressure-compensated hydraulic system to dispense oil products. Available hydraulic-
powered air compressors and fuel pumps completes the service truck package.
HYDRAULIC PUMP

It empowers the entire lube system, which is driven through PTO from the transmission of the
vehicle.

AIR COMPRESSOR

Driven by hydraulic motor to give pressure and operate all lube system.

TIRE PRESSURE CHUCK

With integral air pressure gauge and valve stem clip.

FUEL TANK

Made up of mild steel and it is constructed with anti-rolling device. This unit also contains
elevated breather tubes along with steel fuel tank brackets.

LUBRICATION BODY

Flatbed without side walls accommodating all required lubricants, hose reels, air compressor
and the davit.

BEACON LIGHT

These are mounted on truck cab roof.

AIR RECEIVER

With adequate capacity to operate the entire lube system and air.

AIR HOSE REEL

They are equipped with air chuck mounted at rear of platform body.

MECHANICS SERVICE & LUBE BODY ACCESSORIES

 FMVSS 108 lighting

 12 VDC/VAC flood lights
 Access steps/ladders - grab handles
 Tool drawer packages
 Storage cabinets, galvanized construction, SS strap hinges, automotive weather seal.
 MOBILE WORKSHOP

Construction, maintenance and repair works on overhead lines for power transmission, trams,
metros and railways are accomplished economically with Mobile Workshop Vehicles by
NAFFCO.

MAIN FEATURES OF OUR MOBILE WORKSHOP UNITS

 Mobile Workshop Vehicle is provided with air-conditioned inside compartment for

technician to work on-site at ease in all weather conditions.
 Body structure is made of all GRP Material designed for strength and rigidity fastened
on the auxiliary frame.
 Equipped with 4 cable reel compartments, 2 on the R/H side and 2 on the L/H side.
 One 6 kW gasoline powered portable generator, easy to remove with sliding
mechanism.
 Front light mast behind the cab with 2 × 500 Watt light with 360° rotation controlled
by wireless remote control.
 Rear light mast at the inside structure with 2 × 500 Watt light and 360° rotation
extension from the roof of the truck.
 Hydraulically driven front bumper mounted winch assembly. Hoses will be covered
with heavy duty conduits.
 A hydraulically operated ladder gantry is installed on roof to allow a controlled, safe
operation, carry access and removal of ground ladder to shoulder height of 152 cm
from ground level. The hydraulic power pack is electrically driven and has also
possibility of manual operation. Able to carry ladders with a closed length up to 6 m.
 Inside compartment armed with heavy duty table and bench vice on the left hand side.
 Compartment unit is delivered with inner cabins to house the tools and other
accessories.
  For all terrain works.

CHASSIS

Multiple chassis options as per the choice and requirement of the specifications.

BODY STRUCTURE

The structure is made of all GRP Material designed for strength and rigidity fastened on an
auxiliary frame

CABLE REEL COMPARTMENTS

Four (4) cable reel compartments, 2 on the R/H side and 2 on the L/H side of the vehicle
closed by light alloy roller shutters

GENERATOR COMPARTMENT

One (1) 6000 watt, portable generator, with gasoline powered, easy to remove with sliding
mechanism