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FlightGlobal.

com October 2021

We put sharpest
Vision Jet to
the test

Dream
start?
UK gets ready for
Protector shift p22

Our new training and


development guide p64
How 787 fared during
colourful first decade p60
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High stakes Export lift


Business jet Kazakh buy
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Comment

Glory days
Motive56/Shutterstock

As the first decade of service from the 787 nears an end, can
Boeing overcome sluggish demand and production snags to
revive its early magic experience with the Dreamliner?

B
oeing’s 787 is about to But over the years, the broader the first seven months of this year
pass a significant milestone level of interest in the Dreamlin- only 14 were delivered.
in its already remarkable er has waned, as many travellers In an unwelcome parallel with the
programme history, with 26 have been able to experience the 737 Max programme during the
October to bring the 10th anniver- type first-hand and other stories – single-aisle’s grounding period, 787
sary of the Dreamliner’s entry into such as the troubles affecting its delivery delays stretching beyond
revenue service. 737 Max stablemate – have come the 12-month mark could open the
With the passing of time it is per- to dominate. way for customers pressured by
haps hard to remember now the Boeing has now delivered the global health crisis and weak-
fervour with which every step of more than 1,000 787s across a ened long-haul travel demand to
the revolutionary twinjet’s develop- three-model family: a remarkable cancel orders without penalty, eat-
ment and production was followed achievement for a widebody of- ing into the production backlog.
after the programme launched in fering which is capable of opening Is this a temporary crisis for the
2004 with a 50-aircraft order from up new long-range point-to-point Dreamliner, and can Boeing revive
All Nippon Airways (ANA). routes or, in the case of Japan, even its stunning past performance with
Every schedule slip and techni- serving domestic pairings. the type once the industry can
cal snag was seized upon by the The company has an expected break free of the pandemic?
world’s media, which sensed the firm backlog of another 421 Dream- Naturally, the airframer believes
importance of Seattle’s latest and liners, representing many more that its 787 remains “the plane of
greatest product. years of production and assembly the future”, but some are calling for
Beyond its cutting-edge adop- in South Charleston, North Carolina. it to revitalise the product, perhaps
tion of composite materials and re- But even before the Covid-19 pan- by developing a new variant opti-
liance on a global supply chain, the demic, Boeing was facing sluggish mised for the regional travel sector.
Dreamliner offered something new demand for widebody products, Viewed against the market capi-
for passengers, with a more pleas- prompting it to slash monthly out- talisation-bruising impact of the 737
ant onboard experience thanks to a put. More recently, quality control Max’s difficulties, it is unlikely that
cabin pressure altitude capable of issues affecting aircraft finishing the Dreamliner will again cause any-
reducing fatigue and a wider view have twice halted production, and thing like the headaches of its heav-
of the world from larger windows. while back under way, build work ily-scrutinised service introduction.
Its performance has been closely now takes place at an unspecified For Boeing, the priority now must
scrutinised since that first opera- rate of below five per month: down be to resolve any lingering produc-
tional flight by ANA, and teething from a programme high of 14. tion and quality control issues and
problems such as the onboard lith- Due in no small part to the pan- get back to delivering a transfor-
ium-ion battery fire which affected demic’s effect, just 53 examples mational experience for airlines
a Japan Airlines jet in 2013 grabbed were handed over last year – down and passengers alike. ◗
many headlines. from a record 158 in 2019 – and in See p60

October 2021 Flight International 3


In focus
Delta makes the difference 6 Northrop eyes loyal wingman 18 Communications breakdown
Rivals set for NMH contest 8 Flightcrew failed to notice led to runway incursion 28
Joint vision key to Tempest 10 A318’s levelling 20 A320 stall-protection activated
Air India Express captain did not RAF takes lead on Protector 22 after idle-thrust handover 29
respond to go-around call 12 Racer nears final straight 24 Kabul airlift buoys Airbus 30
Bombardier’s new era 16 Ryanair’s pilot push 26 New Challenger 34

56

A spin around town


Eve Urban Air Mobility is aiming
for service entry in 2026

42
FlightGlobal.com October 2021

We put sharpest
Vision Jet to
the test

Dream
start?
UK gets ready for
Protector shift p22

Our new training and


development guide p64
How 787 fared during
AirTeamImages

colourful first decade p60


9

£4.99
770015 371327

High stakes Export lift


Business jet Kazakh buy
makers head gives A400M
for Las Vegas a sales boost
1 0

p40 p30

Regulars Comment 3 Best of the rest 36 Straight & Level 74 Letters 76 Jobs 81 Women in aviation 82

4 Flight International October 2021


Contents

In depth
Betting on BACE 40 Green shoots 52 A dream first decade? 60
Distance prospects 42 BACE will place more emphasis 787’s first 10 years of service
Demand for the biggest than ever before on the have represented a major
business jets is rising environment and sustainability learning curve for Boeing
Vision of success 46 Ready to rise? 56 Pilot re-shortage 64
Cirrus has raised the bar with Air taxi developers plan for Trained flightcrew are in high
the G2+ model of its Vision Jet certification and service entry demand in the USA once again

18

30 46
October 2021 Flight International 5
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Delta makes the difference


US carriers hoped summer leisure demand would also bring
a return of business passengers, but Covid-19 and a complex
transatlantic market has forced a downgrade in expectations
Jon Hemmerdinger Tampa In September, Atlanta-based Del- Likewise, United Airlines has seen
ta’s business travel was just 40% of a “deceleration” in third-quarter
2019 levels – roughly unchanged bookings, and forecasts revenue for

T
he second half of 2021 was since the summer, Bastian says. the period will be down 33% from
meant to bring much-need- Some business users have returned, the same period of 2019.
ed positive momentum to but “they are not travelling in the JetBlue Airways has also adjust-
the US airline industry. volumes necessary yet to get our ed its estimate, believing revenue
Executives had predicted that business back where it needs to be”. for the July-September period will
leisure travel demand would re- Delta had previously predicted be 6-9% lower than the third quar-
bound in the summer, heralding a third-quarter revenue would be 30- ter of 2019, changed from a previ-
broad return of business travel in 35% lower than the same period of ously estimated 4-9% decline.
the autumn. 2019, but now says this will likely “Given the recent uptick in
On the plus side, the first part of be at the “lower end” of that range. Covid-19 case counts, JetBlue
that prediction proved prescient, American Airlines too has scaled has experienced some softness
even understated; on some days, back its third-quarter revenue es- in bookings and an increase in
the number of air travellers moving timate: the figure will now be 24- customer cancellations, which has
through US airports neared levels 28% less than in 2019, not 20% less, impacted revenue for the third
last seen in the summer of 2019, as previously predicted. quarter,” the New York-based
prior to the coronavirus crisis. American was profitable in carrier adds.
But the recovery in business July, but results from August and
travel has not materialised. The September are “trending below Stalled recovery
Delta variant of Covid-19 current- forecast”, says chief financial of- Airline executives are quick to point
ly sweeping through the USA has ficer Derek Kerr. “We expected the a finger at the Delta variant as the
caused business travellers to post- recovery would be choppy and un- reason the recovery has stalled.
pone getting back on the road, in predictable,” he notes. But carriers have also been ham-
turn forcing airlines to pare back strung by political forces – includ-
financial projections. ing travel restrictions, in particular

Weaker bookings
“Eight airlines updated Q3 guid-
ance for the impact of the Delta
variant on bookings and cancella-
3,900
Total aircraft in service with major
the USA’s ongoing denial of en-
try to European travellers. While
much of Europe has been open
to American travellers, only in late
September did the administration
tions,” points out a research note US airlines as of September 2021, of president Joe Biden say it would
from financial firm Jefferies. “While representing 87% of combined fleet reciprocate from November.
July trended better than expected,
August started to see headwinds
from the weaker bookings and
close-in cancellations.”
Unfortunately, Covid-19 has
shown itself to be a resilient foe,
and as summer ended, US airlines –
one after the other – reported the
recovery had slowed.
“We were anticipating, as we
got into the post-Labor Day travel
[period], seeing a step-up in busi-
ness travel,” Delta Air Lines chief
executive Ed Bastian said on 9
September during a transporta-
tion conference hosted by invest-
Spirit Airlines

ment bank Cowen.


Instead, “many of those have
pushed [travel plans] back into the
latter part of the year or early next
Domestic US carriers such as Spirit
year”, he says. “The delay is in the
are now operating nearly all their jets
90- [to] 120-day timeframe.”

6 Flight International October 2021


Airlines Recovery

AirTeamImages
Delta’s business travel is currently
at around 40% of 2019 levels

signs. Leisure travel bookings were


up; revenue intake accelerated.
US carriers’ return to service The May-to-June quarter was not
anywhere near as good, financial-
Carrier In service Storage Percent in service Total
ly speaking, as in 2019. But it was
Alaska Airlines 200 29 87% 229 miles better than during 2020.
Allegiant Air 106 10 91% 116 American, for instance, logged
American Airlines 846 120 88% 966 $7.5 billion in second-quarter 2021
Delta Air Lines 764 139 85% 903 revenue – down 37% on the same
Frontier Airlines 111 - 100% 111 period in 2019, but nearly five times
Hawaiian Airlines 59 2 97% 61 the 2020 figure.
JetBlue Airways 271 9 97% 280
Southwest Airlines 693 63 92% 756 Resource constraints
Spirit Airlines 164 4 98% 168 As demand rebounded, airlines
United Airlines 662 198 77% 860 raced to get more jets in service
Total 3,876 574 87% 4,450 – and to refill employment roles
Source: Cirium fleet data. Note: As of 10 September eroded by staff cuts, many of them
voluntary measures. Some carri-
ers met the challenge better than
In July, Airlines for America had the balance in storage, accord- others; American and Spirit, for in-
joined many other industry groups ing to Cirium data. That is a major stance, proved themselves some-
in releasing a plan for the “safe reo- improvement from the industry’s what unprepared, having to cancel
pening of international travel”. The nadir in May 2020, when those air- hundreds of flights due partly to
plan urged the US government to lines had about 1,900 jets in service resource constraints.
grant entry to vaccinated travel- – just 43% of the fleet. Airports were packed as holi-
lers, including those from the EU. Carriers including Allegiant Air, day-starved Americans jetted to
“It is time, if not past the time, Hawaiian Airlines, JetBlue and Spir- popular domestic vacation spots.
for the US government to… reopen it Airlines are now operating nearly And two new US leisure carriers
travel between the US and low-risk all their jets. Likewise, the 10 largest started flying just in time to tap
countries,” the letter said. US regional airlines (by fleet count) swelling demand: Avelo Airlines,
Though full recovery remains elu- now have 81% of their aircraft fly- founded by former Allegiant and
sive, US carriers have returned most ing, up from 60% in May 2020. United executive Andrew Levy,
of their aircraft to active duty after Although the end of the quarter and Breeze Airways, the latest
storing jets due to the pandemic. is shrouded in uncertainty, summer project from David Neeleman. The
In September, the 10 major US 2021 was a bonanza for carriers. carriers see opportunity in flying
airlines had nearly 3,900 jets in It was around March that the to smaller cities, some of which
service – 87% of their fleets, with sector began reporting promising have lost other air services. ◗

October 2021 Flight International 7


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Airbus Helicopters has promised to


build its H175M in the UK if selected

Rivals ready for NMH contest


The continued absence of a formal requirement to replace
Airbus Helicopters

the UK’s aged Puma helicopters did not stop rival bidders
from touting their products at London’s DSEI show

Dominic Perry London Helicopters’ AW149, and Sikor- established within 12 months of a
sky’s UH-60M/S-70i Black Hawk. contract signature.
Leonardo Helicopters is the UK’s While Leonardo Helicopters has a

A
lthough the requirements only rotorcraft manufacturer, with larger UK domestic presence than
for the UK military’s New a long-established factory in Yeovil its rival, Airbus points to its overall
Medium Helicopter (NMH) in southwest England. Should the group presence in the country: in
fleet have yet to be final- AW149 be selected as the NMH, the 2020, turnover stood at £3.9 billion
ised, two of the main contenders airframer promises to establish an ($5.3 billion), with a workforce of
for the competition used the 14-17 assembly line at the site, building 11,200 across more than 25 sites,
September DSEI show in London the super-medium-type for the UK including 7,000 in Broughton.
to burnish their domestic manufac- and export customers. James notes that having another
turing credentials. advanced helicopter manufactur-
The UK Ministry of Defence Local production ing facility in the UK would allow
(MoD) announced in March that the Airbus Helicopters is anxious the country to take a significant
NMH was to replace the Royal Air that the status quo is not main- role in NATO’s emerging Next Gen-
Force’s Puma HC2 transports from tained, however. Earlier this year it eration Rotorcraft Capability pro-
mid-decade, along with three other promised it would build the H175M ject (see box opposite). Currently
types operated by the British Army. in the UK, but gave no details involving seven European nations,
But while matching the 7.4t on the proposed location of the this is seeking to develop a clean-
Puma’s capabilities will be key, production site. sheet military helicopter to enter
all potential bidders are acutely Speaking on 10 September, use from the mid-2030s.
aware that in the post-Brexit and Colin James, managing director of Although initially building
post-Covid-19 environment bring- Airbus Helicopters UK, said that H175Ms for the UK, James stresses
ing value to ‘UK plc’ is likely to be basing the final assembly line at that the Broughton site would also
a high priority. That change of em- Airbus’s Broughton site in North assemble examples for the export
phasis was signalled by the MoD’s Wales will allow the helicopter market, which he believes could
Defence and Security Industrial division to “benefit from all the number around 250 aircraft over
Strategy publication that accompa- commercial manufacturing and the coming years.
nied its recent equipment review. supply chain knowledge from the Leonardo Helicopters, mean-
Likely candidates for the NMH bigger Airbus group”. while, has bolstered the domestic
requirement are the Airbus He anticipates that a final as- supply chain for its platform un-
Helicopters H175M, Leonardo sembly line for the H175M could be der the “Team AW149 UK” banner,

8 Flight International October 2021


Helicopters Requirement

which “represents a cross-section


of the best in British engineering NATO rotorcraft project nears concept phase approval
and manufacturing”, says its UK
managing director, Nick Whitney. An expanded group of seven NATO member countries has thrashed out
With the type’s rotor blades and the wording of an agreement to allow early work to start on a clean-
transmission already made in Yeovil, sheet medium-class military helicopter to enter use in the mid-2030s.
it is aiming to increase the propor- Negotiations covering the text of the legally-binding memorandum of
tion of UK content to 60%, includ- understanding for the concept phase of the Next Generation Rotorcraft
ing the final assembly activity. The Capability (NGRC) project were concluded on 8 September, NATO says.
domestic value of through-life sup- Participants in the two-day process included “NATO staff, as well as
port will be at a similar level, it says. legal advisors and experts from seven nations”, the alliance adds. “We
Work placed with 70 companies are looking to have the document signed during the first half of 2022
would represent around half of the in order to kick off the concept phase.”
60% goal, says Mike Morrisoe, head In November 2020, France, Germany, Greece, Italy and the UK
of UK campaigns at the airframer. signed a letter of intent signalling their participation in the NGRC
“We are looking at further equip- project. They have now been joined by the Netherlands and Spain.
ment to onshore,” he adds. “We NATO earlier this year released details of the “required attributes”
have a list of candidate items and for the NGRC platform, which include a common baseline airframe for
there will be more focused supply a variety of missions.
chain engagement sessions within “We would like to get away from multiple variants of the same
the next few months.” basic airframe as far as possible,” Pat Collins, joint chair of the NATO
vertical lift capability group, told the Royal Aeronautical Society’s
Team players annual European Rotorcraft Forum on 8 September.
New joiners to Team AW149 UK in- NATO analysis shows there are almost 1,000 helicopters in the 11-15t
clude Abaco Systems, Aerco, Chel- maximum take-off weight range operated by non-US NATO members
ton (formerly Cobham Aerospace which will need replacing by 2050, although Collins believes the
Connectivity), Ford Aerospace, eventual number could be “very much higher”.
Forged Solutions Group, Incora, The new rotorcraft should be “much more cost-effective than current
LFD, RDDS Avionics and Techtest. fleets”, with a fly-away cost of no more than €35 million ($41.3 million)
Sikorsky, for its part, points out and an operating cost below €10,000 per flight hour. An availability
that its UH-60M is the only “com- target of 75% for the operational/forward fleet has also been set.
bat-proven” helicopter being pro- NATO is seeking a cruise speed of 220kt (407km/h), which would
posed for the UK requirement. Al- need to be achieved through an “advanced configuration”. However,
though vague about its plans, due it has also set a minimum speed threshold of 180kt, which Collins says
to the absence of a formal set of re- could allow more conventional designs to be offered.
quirements, the company does not Around 50 companies with an interest in the NGRC project attended
rule out completing the rotorcraft in industry day events staged in Luxembourg on 21-22 September.
the UK – potentially in collaboration
with a rival bidder – if selected.
Robert Mathers, Sikorsky regional
manager, Europe and Eurasia, strat- agreement that saw the then-West- Sikorsky could look to replicate
egy and business development, ac- land Helicopters – a forerunner of its proposal for the Romanian min-
knowledges the “strong pressure Leonardo Helicopters – manufac- istry of the interior, which would
for UK industrial participation in any ture several types under licence. see Black Hawks partially built at
helicopter procurement”. “We hope to be able to give [the its PZL Mielec subsidiary in Poland
He notes Sikorsky has “produced MoD] a combat-proven, reliable and then shipped to the customer
several hundred helicopters in the platform that also has an economic nation for local completion.
UK at Yeovil” in the past, under an benefit for the UK,” Mathers says. However, with the Mielec produc-
tion line already assembling the
S-70i variant of the Black Hawk,
The Royal Air Force’s Puma HC2 plus Turkish Aerospace also able
transports are set to be retired to sell its licence-built T-70 interna-
tionally, it is uncertain what export
opportunities there would be for
UK-produced examples.
Regardless, Mathers says the
Black Hawk is the strongest con-
tender from an operational per-
spective. “Just because you paint
something green does not make it
a military helicopter,” he says – a
Ian Sherriff/Shutterstock

sideswipe at the two rival platforms,


both of which have strong com-
monality with their civil siblings.
“The Black Hawk was designed
from the very beginning as a
military helicopter.” ◗

October 2021 Flight International 9


Defence Development

Sixth-generation fighter is to replace


Typhoon in service from 2035

Joint vision key to Tempest success


Partners on UK-led future combat air system project say new
BAE Systems

collaboration model will avoid workshare duplication of past

Craig Hoyle & Dominic Perry London RAF’s director future combat air, feels that they are getting signifi-
said during a panel discussion at cant value,” Christie says.
the DSEI exhibition in London on Meanwhile, 2Excel Aviation has

M
aintaining momentum on 15 September. detailed a conversion activity con-
the UK-led Tempest future “We are focused within our pro- tracted by Leonardo that will see
combat air system (FCAS) gramme and our partnership on it transform a Boeing 757-200 into
programme will require freedom of action, freedom of mod- a flying testbed in support of the
the adoption of a joint venture ification and sovereign control. Now programme. Formerly operated
culture across its current three, we need to understand how to de- by TUI and currently in storage at
and potentially additional partner liver to cost, time and capability.” Lasham airfield in Hampshire, the
nations, according to industry and Moreton confirms that former 1995-built twinjet (G-BYAW) has
military officials. US Air Force aircraft development been dubbed Excalibur.
Michael Christie, director of FCAS and acquisition chief Will Roper has The testbed is needed to evaluate
at BAE Systems Air, says the activi- been engaged by Team Tempest, and mature a suite of next-genera-
ty – which also involves the defence “to ask challenging questions of us”. tion sensors, including a proposed
ministries and industry champions A clearer indication of the Multi Function Radio Frequency
of Italy and Sweden – will advance proposed FCAS mix will be out- System radar, plus communications
as “a single programme at multiple lined when the current phase con- and electronic warfare equipment,
sites”, instead of replicating the cludes. “In late 2024 we will go to “in a real environment at the same
duplicated structure of previous our governments and say ‘This is time”, says Leonardo UK capability
multinational ventures. what we can deliver: this is the ca- manager Martin Downes.
“We are going to create a new pability’,” Moreton says. Internal modifications will include
culture, not battle for who is best,” The UK government’s advanced the installation of about a dozen
Christie says. This will be achieved fighter technology relationship operator stations and potentially
by establishing a joint venture with Japan could also open further a “representative-type cockpit” to
model; each of the parties will con- opportunities to expand the cur- test how sensor data is presented
tribute its “best capabilities”. rent three-nation FCAS framework. to the pilot. Utilities such as pow-
Launched in 2018, the project “Team Tempest must be open to er, cooling, racking, computing and
aims to introduce a sixth-genera- future partnerships, so everyone data recording will be added.Z
tion Tempest fighter to Royal Air
Force (RAF) service from 2035,
along with supporting elements Excalibur will help assess next-generation
such as an unmanned loyal wing- sensors and electronic warfare equipment
man platform, precision-guided
weapons and an underpinning
combat cloud network.
Work is progressing within a
recently launched concept and
assessment phase, with a new
programme office structure also
having been introduced.
“We have to transform in every
Leonardo

way within our enterprise,” Air


Commodore Jonny Moreton, the

10 Flight International October 2021


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Air India Express 737 crash captain


did not respond to go-around call
Twinjet overran after landing long in rain and with tailwind as
crew maintained unstabilised approach to Kozhikode
David Kaminski-Morrow London While carrying out the initial ap- from air traffic control, including
proach to the wet runway in rain the wind direction, the crew ac-
– during which the captain’s wind- cepted a runway 10 approach.

T
he first officer of an Air In- screen wiper failed – the crew ex- The pilots did not carry out a
dia Express Boeing 737- ecuted a missed approach to run- mandatory calculation of required
800 unsuccessfully tried way 28, because it was not in sight landing distance, despite the wet
to convince the captain to at minimums. runway and tailwind.
abort an unstable second approach As the first officer was looking to Cockpit-voice recorder informa-
to Kozhikode before the jet landed set the aircraft up for a second ap- tion shows the captain had been
long in a tailwind and fatally over- proach, an Air India flight departing apprehensive over the reliability
ran, an inquiry has revealed. for Delhi requested to take off from of the windshield wiper, stating: “I
Investigators believe the captain the opposite-direction runway 10 – hope it works.” Although the wip-
was under “misplaced motivation” even though the prevailing winds er appeared to start functioning,
pressure to land at Kozhikode on favoured runway 28. it operated at a slower speed than
7 August last year because he had that selected.
been rostered at the “last minute” to Alternative runway The crew had often operated in
operate another flight the next day, Air traffic control asked the Air Indian monsoon conditions, says
and the airline – owing to “faulty” India Express pilots whether they the inquiry, but the captain opted
human resources planning – had too would also like to use runway 10 for to make the second approach to
few captains available at the airport. the arrival. Kozhikode “without any risk as-
India’s aircraft accident investi- “Despite the unserviceable wiper sessment” even though the jet had
gation bureau states that this situ- on the captain’s side, [the crew] did sufficient fuel to divert to alternate
ation was exacerbated by a steep not consider a diversion to an alter- airports in close proximity.
cockpit authority gradient. The nate airfield,” the inquiry says. Af- It says this amounted to a “gross
captain had close to 11,000h total ter receiving weather information violation” of standard operating
time, against fewer than 2,000h for
the first officer.
The captain was also experienced “Despite the unserviceable wiper
in operating to Kozhikode, with 36
flights to the airport in the previ- on the captain’s side, [the crew]
ous year, which probably resulted
in “overconfidence” and “compla- did not consider a diversion to an
cency”, says the inquiry, while the
first officer demonstrated a “meek alternate airfield”
and unassertive demeanour” in the
captain’s presence. Indian aircraft accident investigation bureau

Cocktail of anti-diabetic drugs may have impaired captain’s performance


One possibility raised by But circumstantial evidence of anti-diabetic drug – including
investigators is that the captain’s points to his also taking glimepiride, pioglitazone, and
decision-making might have been “multiple” non-prescribed dapagliflozin – alongside the
impaired by hypoglycaemia, a anti-diabetic drugs which, the prescribed metformin.
reduction in blood-sugar levels. inquiry says, could probably “These drugs were in blister
The Indian aircraft accident have caused “subtle cognitive packs and a few tablets had been
investigation bureau says the deficits” as a consequence of consumed from each strip,” it
captain was diabetic and was mild hypoglycaemia, contributing states, adding that toxicology
treating this with a prescribed to “errors in complex decision- analysis revealed the presence of
drug, metformin, which the making” and a susceptibility to both metformin and pioglitazone
inquiry describes as “acceptable” errors of perception. in the blood.
for pilots to take because it The inquiry says the captain While glimepiride was not
carries only a “minimal risk” of was in possession, in his bag and detected, the inquiry points out
causing serious hypoglycaemia. on his person, of several types that the efficacy of this drug in

12 Flight International October 2021


Accident Investigation

Application of manual thrust –


counter to autothrottle commands
– gradually reduced the sink rate
but increased the aircraft’s air-
speed, with the engine thrust
still rising even as the 737 float-
ed at 20ft at a point nearly 430m
(1,400ft) beyond the threshold.
Only when the 737 was more
than 915m beyond the threshold
– on a table-top runway that is
2,700m in length – was the engine
thrust reduced.
Cockpit-voice recordings show
the first officer made a couple of
attempts to draw the captain’s at-

Shijith Sreedhar/AP/Shutterstock
tention to the unstable approach
and, at 1,280m beyond the thresh-
old, called for a go-around.
But this was not heeded by the
captain. The first officer did not take
over the controls and, as a result of
Twenty-one of the 190 people on board
the long float, the aircraft touched
– including both pilots – were killed
down at 1,350m – halfway along the
runway – at an airspeed of 150kt but
a groundspeed of 165kt.
procedures, but the first officer – autothrottle. The pitch attitude re- Reverse-thrust was command-
confronted by the steep authority duced and the 737’s descent rate ed 3s later but the reversers were
gradient – “did not give any input” started to increase, reaching up to then stowed “before [they] could
about the situation. 1,500ft/min. take any effect”, says the inquiry,
The aircraft captured the ILS glide- only being deployed again 15s
slope at 2,200ft and was cleared for Warning system after touchdown.
landing, but the captain delayed the Analysis shows the approach “soon The captain was largely unre-
flap selection until 1,700ft, opting became unstabilised”, says the in- sponsive during the landing roll,
eventually for ‘flap 30’ rather than quiry, with the rate of descent and a failing to acknowledge any of the
‘flap 40’ owing to turbulence. deviation below the glideslope ex- standard calls from the first officer.
“This [flap position] decision in ceeding criteria. The ground-prox- Unable to decelerate in time, the
itself was justified but the delayed imity warning system twice cau- aircraft overran at 85kt, travelled
flap approach was not correct,” the tioned over the glideslope but through the runway-end safety
inquiry says. It also says the ‘flap while the captain increased pitch, area, and collided with the ILS an-
30’ landing was “at variance” with momentarily slowing the descent, tenna and a fence before falling
the airline’s standard procedures, the rate subsequently began in- more than 30m down the table-top
which recommended landing with creasing again. embankment and encountering the
‘flap 40’ at Kozhikode, especial- The 737 crossed the runway perimeter road.
ly when the available landing dis- threshold at 92ft with a tailwind Twenty-one of the 190 occupants,
tance was marginal. component of more than 14kt including both pilots, were fatally
The crew disengaged the au- (26km/h), as well as a crosswind injured in the accident, while anoth-
topilot at 500ft but not the component of 6kt. er 76 received serious injuries. ◗

lowering blood sugar persists “It is an established fact that a “All this can result in decrement
even at low concentrations. The diabetic individual, on multiple of flying performance, which
Bengaluru aviation medicine anti-diabetic drugs, is susceptible deteriorates further with the
testing institute could not check to hypoglycaemia,” it says. complexity of the task at hand,”
for dapagliflozin, as it was a Although investigators found no says the investigation. “Complex
newer drug. evidence from the cockpit-voice decision-making is [known to be]
Cabin crew told the inquiry that recorder of overt incapacitation disrupted during hypoglycaemia.”
the captain “routinely” consumed of the captain – both pilots were Air India Express had no
only specially-prepared “bland, conscious and speech was not aerospace medicine specialists,
low-calorie” meals during flights slurred – the inquiry points out says the inquiry, despite a 2011
and while staying at a hotel. that mild hypoglycaemia might advisory from the Indian civil
Investigators add that, by not produce overt symptoms, aviation regulator that carriers
the time of the approach to but could show up in cognitive should employ such personnel.
Kozhikode following the service effects such as mental confusion, Neither the captain nor the first
from Dubai, the captain had been light-headedness and sluggish officer were found to have alcohol
fasting for around 5h. psychomotor response. in their systems.

October 2021 Flight International 13


Airline Technology

Company has backed


future single-aisle study
with Wright Electric

EasyJet sets course for net zero


Chief executive Johan Lundgren says carrier is already looking
beyond interim measures to hit its 2050 sustainability target
Mark Pilling Toulouse Barry Biffle, chief executive of aircraft, and for a period operating
US low-fare carrier Frontier Air- with both types and the complexi-
lines, speaking via video link dur- ties that means, Lundgren says. For

L
ow-cost carrier EasyJet is ing the summit, agreed that SAFs instance, it could be that zero-emis-
stressing the development of have a role to play on the pathway sion aircraft are introduced on a
zero-emission aircraft as the to net-zero, but says his carrier is base-by-base, route-by-route basis.
solution for the narrowbody focused today on improving fuel With a zero-emission aircraft
airliner of the future to meet its efficiency via its investment in new unlikely to be in service any time
commitment of achieving net-zero Airbus A320neos and by encour- before 2035, EasyJet’s growth in
carbon emissions by 2050. aging operational efficiencies in this decade and beyond will come
“We are very optimistic about the air traffic control system. He lik- from adding further current-gen-
zero emissions flight for the future ens SAFs to the marketing of clean eration narrowbodies. “It’s more
– we can see there is a credible coal or filtered cigarettes. likely there will be more orders for
pathway,” David Morgan, the car- EasyJet is in talks with SAF pro- traditional technologies,” says Lun-
rier’s director of flight operations, ducers about offtakes, says Mor- dgren, before the carrier makes its
said during a Pioneering Sustain- gan, who adds it is “important that first order for a future type.
able Aerospace summit hosted by we test the supply chain”. Lundgren used the summit to
Airbus in Toulouse on 21 September. urge industry and government to
EasyJet will use sustainable Proven technology work closely together to deliver on
aviation fuels (SAFs) as part of its The carrier is calling for investment the zero-emission technology need-
strategy to reduce emissions, but and support for the development ed to transform the industry over
“we can’t see SAF as a long-term of zero-emission aircraft, with hy- the coming decade and beyond.
solution for short-haul aviation”, drogen as the key fuel opportunity “This is an exciting time for the
chief executive Johan Lundgren because it is a proven technology industry, where true zero-emis-
said during the same event. compared to that of batteries, says sion flight is within reach,” he says.
Lundgren notes that SAF is an Lundgren. “True zero-emission air- “Hydrogen- and electric-powered
“offset mechanism”, as it has “sim- craft are way more exciting than aircraft are already flying, with
ilar qualities to kerosene when you SAFs,” he says. companies like Airbus committed
burn it”, and he believes that too EasyJet is convinced that ze- to scaling the technology for com-
much focus on SAF could “hinder ro-emission aircraft are essential, mercial flights and aiming for entry
progress” to zero-emission aircraft. Morgan says, because “we believe into service in the 2030s. So we all
“This does not mean EasyJet is burning carbon in any form will be need to play our role to ensure that
anti-SAF at all”, says Morgan, add- unacceptable in the future”. the infrastructure is ready for these
ing that it has an important role The company has been work- exciting new aircraft.
to play as one of the pathways to ing with US-based Wright Electric “But the industry can’t do it
net-zero emissions – but he de- on a single-aisle concept named alone,” Lundgren says. “We need
scribes it as “an interim measure”. Wright 1 as part of its investigation governments to help the industry
The airline will fly with SAF where of future technology. meet ambitious emissions reduc-
it is mandated in Europe, with op- There are significant challenges tion goals by championing financial
erations in France being an early and questions with transitioning and regulatory support for green
Wright Electric

application as new SAF usage rules from a conventionally-powered air- technologies and investments in
are introduced there in 2022. craft fleet to one with zero-emission zero-emission aircraft.” ◗

October 2021 Flight International 15


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Updated Challenger 3500 will enter


service in second half of 2022

Jon Hemmerdinger Montreal

B
ombardier’s chief execu-
tive has a relaxed, engaging
style. He is optimistic, and
leans forward in his chair
when he speaks. He smiles as he
discusses the company’s recent
transformation, which he insists
will leave it leaner, more focused
and financially secure.
Eric Martel took Bombardier’s
top job in March 2020, succeeding
Alain Bellemare and arriving as the
pandemic cloud descended.
During the past 18 months, he has
overseen the final stages of a years-
long restructuring that has left the
company focused exclusively on
selling and servicing business jets.
The transformation will be close
Bombardier chief
to complete early next year, when
production of the Learjet family
ends. And although Martel declines
powers into new era
to specify where its engineering
heft might next be deployed, he Now the head of a business jet-only
says the company is evaluating
several potential new jets. manufacturer, Eric Martel is looking to
“We’re at least looking at… four
or five possibilities,” he told Flight- build for the future with a streamlined
Global during a 13 September in-
terview. “Eventually, we’re going to portfolio, while also developing an
Bombardier

say, ‘It’s this one’, and we’re going to


put the entire company behind it.” enhanced global support network
Bombardier’s move away from
everything not business jets began
before Martel took the reins. After
struggling for years under finan- Bombardier with too much space in But Bombardier insists it will con-
cial strain brought about by the Montreal, Martel says. The company tinue to make good use of its Lear-
CSeries development programme, is divesting land and buildings at its jet facilities and staff in Kansas.
it handed majority control of the “Plant 1” manufacturing site in the “Wichita has a lot of talented
now-A220 to Airbus in 2018. Saint-Laurent suburb, where it pro- people,” says Martel. “We are keep-
It sold the Dash 8 turboprop duces Global and Challenger com- ing the workforce busy.”
programme to Longview Aviation ponents. It may retain just 40% of Bombardier plans to “pivot” the
Capital in 2019, and last year di- its current footprint at the site. Wichita site into a Learjet centre of
vested its CRJ regional jet activi- excellence – an aftermarket hub for
ties to Mitsubishi Heavy Industries Under construction the roughly 2,000 examples still fly-
and its aerostructures manufactur- The company intends to use pro- ing, says Chris Debergh, vice-presi-
ing business to Spirit AeroSystems. ceeds from the sales to help finance dent of OEM parts and services.
The divestitures were completed its new Global production facility, The company is transitioning
with the January 2021 sale of its rail now under construction at Toronto Learjet production hangars into ser-
business to Alstom. Pearson International airport. vice bays and expanding Wichita’s
The moves left Bombardier as a The decision to wind down the aftermarket capabilities: this will
“pure-play” business jet company – Learjet programme stemmed from give it capacity to also serve Chal-
but Martel was not done. the simple fact that Bombardier’s lengers and Globals, he says.
In February, Bombardier an- medium-cabin Challenger-series Wichita will remain home to Bom-
nounced a new restructuring: it jets and large-cabin Global family bardier’s flight-test programme and
would end Learjet production, con- generate 90% of its business jet its special-mission aircraft work.
centrate aircraft completions work revenue, Martel says. The reshuffle aligns with Bom-
in Montreal, cut 1,600 jobs (mostly “Learjet was a smaller piece” in a bardier’s broader goal of expand-
office workers) and reduce its in- “more-competitive, more-crowded” ing its aftermarket business. It aims
dustrial footprint – changes aimed market, he adds. “When I have $1 to for such activity to generate 27% of
at saving hundreds of millions of invest, where do I put that dollar? revenues by 2025 – around $2 bil-
dollars annually. Today, it’s pretty clear… it’s either on lion, up from $1.2 billion in 2019.
Efficiency improvements and the Global, either on the Challenger, But in order to hit that goal, the
the end of CRJ production left or in the service business.” company must capture about half

16 Flight International October 2021


Interview Eric Martel

of all Learjet, Challenger and Glob- improved revenue, profitability and In recent years, well before the
al aftermarket work. sales – and the company upped its decision to shutter Learjet produc-
“It’s about bringing jets 2021 revenue expectation by $200 tion, Bombardier’s business aircraft
back home to the OEM,” says million, to more than $5.8 billion. division had been pumping much
Jean-Christophe Gallagher, exec- Demand has likewise buoyed the of its resources into its larger jets.
utive vice-president of services, used-aircraft market, to where only It brought the $75 million, 7,700nm
support and strategy. “That [is] a 3-4% of the global fleet is up for (14,200km)-range Global 7500 to
direct consequence of us having sale, says Martel. Previously, he had market in 2018, and achieved cer-
the necessary space, manpower not seen that figure below 7%. tifications the same year for its
and, obviously, the expertise.” “The other day, I was trying to 5,900nm-range Global 5500 and
Bombardier plans to increase find a Challenger 350 for a cus- 6,600nm-capable Global 6500.
its aftermarket hangar space from tomer – there [were] three for sale On 13 September, the company
about 186,000sq m (2 million sq ft) in the entire world,” he says. “And revealed that it is updating its Chal-
today to 279,000sq m. It has ex- they’re selling at a very high price.” lenger 350 to a new 3500-stand-
panded its presence in locations like That anecdote suggests that ard, to enter service in the second
Opa-locka in Florida, Berlin, Dubai, Bombardier may have perfectly half of 2022.
London, Melbourne in Australia, and timed the July launch of its “Cer-
Singapore. Its aftermarket work- tified pre-owned aircraft pro- New product
force is set to rise from 2,500 peo- gramme”. The airframer has long “There’ll be a time [when] we’ll say,
ple today to near 3,000 by 2022. brokered used jets, but the new ‘OK, the market is ready [for] a new
“We are into a massive recruit- endeavour marks its official entry product,’” Martel says. “I’m studying
ment campaign around the world into the business of buying, fixing all kinds of options.”
for technicians,” Gallagher says. up and selling pre-owned jets. The company must “understand
The business jet industry, like the This “fixing up” goes well beyond where the market is going”, he
broader aerospace sector, sagged a bit of maintenance and a shine, says, meaning his team must iden-
as Covid-19 took hold last year. But says Chris Milligan, the company’s tify the features – range and num-
demand has since returned, leaving vice-president of pre-owned air- ber of cabin zones, for instance –
Martel optimistic. craft services. Rather, Bombardier that customers most value.
“We’ve seen a trend [of] more makes the jets “look and feel new”, “The challenge with our indus-
people flying business” jets, he says, with fresh paint, refurbished cabins, try [is], you don’t design this for
in part due to airlines slashing their updated avionics and connectivity the next five years,” he says. “You
schedules during the pandemic. systems, and a one-year warranty. design this for the next 30 to 35
“And we believe it’s going to stay.” By the end of September, the [years], so you need to anticipate.”
In August, Martel described Bom- company expected to have de- He sees potential for Bombar-
bardier’s second-quarter results livered four certified pre-owned dier’s next aircraft to fill gaps in the
as “exceptional on all fronts”, with Challengers, and one Global. existing market, perhaps by pro-
viding an aircraft with capabilities
differing from today’s products.
Martel does not discount moving
“The majority forward with development of the
Global 8000, the intended sister
of our R&D ship to the 7500. It launched the
7,900nm-range model in 2010, but
spending is development has since stalled.
“We’re looking into this. That’s an
focused on option,” he says. “There’s a remain-
ing option… on the Challenger also.”
how… we get an Martel thinks Bombardier could,
within 10 years, develop a jet that
airplane flying burns 40% less fuel through great-
er use of sustainable aviation fuel,
with much aerodynamic improvements and
advances in engine technology.
less [carbon] “We believe it’s possible,” he says.
“The majority of our R&D spending
emissions” is focused on how… we get an air-
plane flying with much less [car-
Eric Martel Chief executive, Bombardier bon] emissions.”
Exactly when Bombardier might
launch its next clean-sheet product
Bombardier

remains unclear, but such a move


may not be imminent.
“We’re not there yet,” Martel says.
“I promised the… financial market
to be very disciplined in the next
five years.” ◗
See p34, p42

October 2021 Flight International 17


Unmanned systems Development

Model 437’s configuration


will depend on Skyborg
programme requirements

Northrop pursues loyal wingman


Company proposes ‘attritable’ platform for US Air Force need
using evolution of Scaled Composites-built demonstrator
Garrett Reim Palmdale radar, and two Raytheon AIM-120 But with the Model 437, Northrop
AMRAAM air-to-air missiles in an and Scaled Composites see an
internal weapons bay. It currently opportunity to go beyond devel-

N
orthrop Grumman has un- has 2.67cb m (80cb ft) of internal opment into production, perhaps
veiled an unmanned air ve- payload space, “including the nose, manufacturing several hundred
hicle (UAV) concept named leading edges, wing-tips, and tail- examples of the low-cost, or “at-
Model 437, targeting the tips”, and can carry a maximum of tritable” aircraft.
US Air Force’s (USAF’s) Skyborg 907kg (2,000lb). Northrop is aiming for a unit
programme and international loyal “Both vehicles are also capable price of $5-6 million. The bulk of
wingman development efforts. of [carrying] external stores on the that cost would come from using
Based on the Model 401 Sierra; a centreline and on the wings,” the a Williams International FJ44-4A
low-cost manufacturing technolo- company adds. turbofan, which the firm says is
gy demonstrator developed by the With a maximum take-off weight priced at around $2.4 million.
company’s Scaled Composites unit of 3,630kg, the Model 401 is Integrating the more powerful
in Mojave, California, the design powered by a Pratt & Whitney JTD- engine is necessary to achieve the
was revealed at Northrop’s nearby 15D-5 engine generating 2,960lb USAF’s goal of having a UAV with
Palmdale site on 8 September. (13.2kN) of thrust, enabling a cruise a 2,600nm (4,830km) range and
Designed, built and flown within speed of 400kt (740km/h). Flight 533kt cruise speed. That would
about 24 months, the Model 401 endurance is about 4h with 907kg allow such assets to keep pace
has been flight tested over the of fuel, and its single-seat cockpit with a Lockheed Martin F-35A
past several years using “gener- is unpressurised, restricting oper- stealth fighter, which would play a
ous” funding from an undisclosed ations to altitudes up to 25,000ft. role in their command and control
customer, says Cory Bird, Scaled during operations.
Composites president. Its two ex- Stealthy shape Bird says the Model 437 would
amples have been used since 2017 The airframe has an 11.6m (38ft) have a dash speed of 567kt, ena-
and 2018, respectively. wingspan and fuselage length, bling it to sprint ahead of manned
The Model 437 would be larger and is primarily made of bonded combat aircraft to probe ene-
and capable of carrying more pay- composites. Its stealthy shape in- my airspace acting as a forward
load and fuel, with its final config- corporates a V-tail and a recessed sensor. It also might act as a
uration depending on the USAF’s air intake on the upper fuselage. missile “carriage extension” for its
Skyborg programme requirements. Bird declines to discuss the air- manned wingman.
With funding from the service, craft’s radar cross section. Northrop envisions that the
Northrop is proposing develop- Northrop’s proposed unmanned Model 437 will be able to take off
ment of an unmanned version of Model 401 is intended initially as from a 914m-long, 15m-wide run-
the Model 401 that could be built in a demonstrator, but it is open to way or straight section of road.
about 14 months and test flown to making a production version if de- Its removable wings also could be
Northrop Grumman

advance its new concept. sired by a customer. This could be replaced with ones with a higher
Northrop has studied how the used for intelligence, surveillance aspect ratio for longer endurance
Model 401 could carry a variety and reconnaissance (ISR), as well flights, perhaps such as ISR mis-
of payloads, such as side-looking as high-value asset protection. sions, the company says. ◗

18 Flight International October 2021


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Crew ‘underestimated’
effect of tailwind
Air France

Flightcrew missed A318’s levelling


before false-glideslope intercept
Pilots lost situational awareness under pressure on approach
to Toulon-Hyeres and did not see autopilot’s change of mode
David Kaminski-Morrow London runway 23 approach – opted in- flying, knew the approach could be
stead for runway 05. aborted if it became unstable and
The aircraft, heading south- the captain backed this reasoning.

I
nvestigators have found that east, turned left to head northeast But the crew “underestimated”
an Air France Airbus A318’s for the initial approach fix at the the effect of the tailwind on the
stall-protection system activat- PALME waypoint. approach path, it says, and “did not
ed when the aircraft captured But during the turn the A318 sufficiently assess” the feasibility
a false glideslope, after its crew became subject to a strong tail- of capturing the runway 05 glide-
lost situational awareness while wind component, initially rising slope from above. It adds that the
dealing with a rushed approach to from zero to 50kt (92km/h) and pilots paid attention to the indicat-
Toulon-Hyeres airport. remaining above 40kt during the ed airspeed but “did not take into
The aircraft (F-GUGD) had been descent to around 3,000ft. This account” the high groundspeed
arriving from Paris Orly on 20 De- tailwind reduced the time win- and descent rate.
cember 2019. dow available before the aircraft While 12nm (22km) from the run-
It had been cleared to descend reached the runway. way the aircraft was still at 5,170ft
to from 11,000ft to 1,900ft and the – about 1,350ft above the level ex-
crew selected this assigned alti- Offered orbit pected for a standard 3° glideslope
tude on the flight control panel. The crew was offered an orbit to – and travelling with an airspeed of
Although Toulon’s runway 23 provide distance to reduce altitude, 237kt but a groundspeed of 307kt.
was in use, the controller had re- but this was turned down in favour The crew, cleared for the ap-
marked about meteorological of a straight-in approach. proach and established on the
conditions and the crew – believ- French investigation authority localiser, started configuring the
ing the minima would exclude a BEA says the first officer, who was A318 for landing.

20 Flight International October 2021


Safety Investigation

But the pilots did not realise that Upon encountering the false exceed the angle-of-attack thresh-
the aircraft was still set up to lev- glideslope, the A318’s autopilot old, triggering the stall-protection
el off at 1,900ft – the altitude to commanded nose-up attitude and system again for a few seconds.
which it had earlier been cleared – its pitch rose from 1° to 30° in the The crew started retracting the
and did not detect the autopilot’s space of 20s. The pitch-up caused A318’s flaps and the aircraft’s air-
change of mode when it switched the airspeed to fall and the auto- speed rose above the ‘VLS’ level
to capture this selected height. thrust commanded higher engine – the lowest speed the autothrust
The aircraft passed the final ap- power, until the increasing an- can be ordered to follow – where it
proach fix, 5.3nm from the runway, gle-of-attack and low-energy state had languished for 46s.
at 2,200ft. This was still 500ft above triggered an audible speed warn- After stabilising the aircraft at
the published altitude of 1,700ft. ing to the crew and the stall-pro- 4,000ft the crew was offered ra-
But it levelled at 1,900ft, with the tection system engaged. dar vectors for a second ILS ap-
result that it stopped closing in on proach to runway 05, and the
the glideslope from above and in- Abort order jet subsequently landed without
stead deviated further from it. The BEA remarks that, as the air- further incident. None of the 114
The BEA says the crew, finalising craft had pitched up, an air traffic passengers and five crew mem-
the landing configuration, “did not controller had ordered the crew to bers were injured.
realise the aircraft was level” and abort the approach but this was The BEA says the crew identified
did not have the runway in sight, not read back by the pilots. the presence of the tailwind but fo-
because it was obscured by cloud. The crew disengaged the auto- cused on its effect on landing per-
Having failed to reach the prop- pilots and set the engine thrust to formance rather than the impact
er 3° glideslope the aircraft instead go-around power, while the first of- on the A318’s trajectory. The pilots’
intercepted the false 9° glideslope ficer made nose-down inputs. The attempt to catch up with the glide-
signal, a phenomenon created by BEA says the airspeed declined to slope from above, combined with
the nature of the ILS’s electromag- a minimum of 96kt. the tailwind’s reducing the time to
netic lobes. This phenomenon re- While the aircraft climbed at reach the runway, resulted in the
verses the signals to the aircraft’s about 1,000ft/min along the runway crew’s losing situational aware-
guidance systems, thereby causing centreline, the first officer initially ness and failing to realise the air-
the autopilot to generate pitch axis maintained a 15° nose-up attitude. craft was still set up to level before
commands in the wrong direction. But this allowed the aircraft again to reaching the glideslope. ◗

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RAF takes lead on


Protector training
Launch customer for MQ-9B names
Belgium as first instruction partner,
while General Atomics’ SeaGuardian
demonstrator makes milestone flight
in non-segregated airspace
Craig Hoyle RAF Waddington “The opportunities for future col-
laboration are vast,” Wigston says,
pointing to the opportunity for the

T
he UK Royal Air Force (RAF) RAF “to pass on our years of com-
has laid out its ambition to bat experience” while operating
be at the forefront of inter- the MQ-9A Reaper.
national operations with Brussels in August 2020 signed a
General Atomics Aeronautical Sys- roughly $189 million deal to acquire
tems’ MQ-9B SkyGuardian remote- four MQ-9Bs and two ground con-
ly piloted air system, after signing trol stations (GCS), with its lead air air vehicle in its class in non-segre-
Belgium as its first training partner vehicle currently in production. gated airspace.
for the type – which it will operate Conducted on 1 September,
using the name Protector. Secure learning the milestone sortie involved the
Defence secretary Ben Wallace on “Housing the synthetic training SeaGuardian taking off from Wad-
9 September announced that a Pro- system for the [Protector] aircraft, dington and crossing the North
tector International Training Centre the centre will enable crews from Sea to fly above Leeuwarden air
is to be built at RAF Waddington the RAF and international partners base in the Netherlands. General
in Lincolnshire, under a fresh in- to conduct a significant amount of Atomics is due to deliver the Royal
vestment worth £94 million ($130 their training in a secure environ- Netherlands Air Force’s first of four
million). The base will from later ment,” the UK Ministry of Defence MQ-9A Reapers before year-end,
this decade be home to the UK’s says. The facility also will be linked with the vehicle currently undergo-
16-strong fleet of the medium-alti- to its future Defence Collective ing type acceptance in the USA.
tude, long-endurance aircraft. Training environment and Gladia- The flight was the result of exten-
Speaking at Waddington dur- tor distributed simulator network. sive work carried out in conjunction
ing a flight demonstration event In addition to housing five with the UK Civil Aviation Authori-
involving a maritime search ra- synthetic training systems, the ty, which will be responsible for the
dar-equipped MQ-9B SeaGuard- training campus infrastructure will Protector platform’s certification.
ian, RAF chief of the air staff Air also include a new hangar and liv- Describing the event as hav-
Chief Marshal Sir Mike Wigston de- ing accommodation. ing been enabled by “the biggest
scribed the commitment as “a clear General Atomics in August de- airspace change notice in UK
demonstration of our ambition to ployed its MQ-9B prototype to peacetime”, Group Captain Shaun
be the international training centre the UK aboard a freighter to sup- Gee, programme director for the
for some of the 30 allied air forces port testing in advance of the RAF Protector RG1’s introduction to ser-
who have already expressed inter- fielding its Protector derivative vice, notes: “Other players, and air
est in Protector and SkyGuardian”. operationally from 2024. A more traffic control systems – both here
Military personnel from several than two-week airspace integra- and in Europe, as it transited to
nations were also visiting the base, tion trials activity included per- Leeuwarden – interacted with this
to get updates on the air vehicle’s forming what the partners claim to aircraft seamlessly, as if it was like
development and UK training offer. be the first flight by an unmanned any other.”

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22 Flight International October 2021


Unmanned systems Collaboration
UK-based trials used aircraft
fitted with maritime search radar

current Reapers, the new model air-to-surface missiles and Ray-


could be self-deployed, following theon Systems Paveway IV pre-
a small support team which would cision-guided bombs. The plat-
set up the required equipment for form has eight under-wing pylon
it to take off and land automatically positions, as well as the ability to
once in theatre. carry stores or a large sensor be-
The airspace integration trials neath its centreline.
involved using a General Atomics A UK trials campaign is due to
detect and avoid radar employing be performed in the USA in 2022-
two active electronically scanned 2023, before the arrival of the
arrays in the aircraft’s nose, in com- first RAF aircraft at Waddington.
bination with ADS-B technology Instructor crews also will receive
and other onboard sensors. training at General Atomics’ Grand
The test platform also is Forks facility in North Dakota, be-
equipped with a back-up satellite fore the UK training centre be-
communication system, supplied comes operational.
by Inmarsat, and carries Leonar- Gee says that the RAF’s ear-
do’s Sage electronic support meas- ly-2024 entry into service milestone
ures equipment on its wingtips. will represent the operational avail-
Additional work during the ability of one 24/7 “task line” with
SeaGuardian deployment involved its 31 Sqn and the UK-based training
Crown Copyright

using the Raytheon SeaVue mari- system. Full operational capability


time search radar housed within a is due to be declared in 2026, with
radome beneath its fuselage. The three task lines and a second unit, 13
UK has declared strong interest in Sqn, at readiness.
adding such a capability to its Pro-
tector fleet, with Leonardo’s Sea- Smaller team
He notes that in addition to ad- spray 7500E sensor its favoured Once at full strength, the RAF ex-
vancing the RAF’s programme, such candidate for a requirement that is pects its Protector force will total
achievements should “help assure not yet backed by firm funding. 501 personnel: fewer than for its
the public, as well as the regulator, From mid-September, the Sky- smaller number of Reapers. Each
that this system is absolutely safe to Guardian also participated in the three-person crew will have a pilot,
fly like any other aircraft”. multinational Joint Warrior exer- sensor operator and mission intelli-
cise, staged from RAF Lossiemouth gence co-ordinator.
Self-deployed in Scotland, where its GCS equip- “We are building on 10 years of
Gee notes that the ability to fly ment was installed for the duration Reaper operations, where we have
Protector internationally using of the UK deployment. The service learned a hell of a lot about how to
civil airspace is key to the RAF’s says the system’s contribution was use these types of systems, either
operating concept. General Atom- in “the surface, sub-surface and in an intelligence, surveillance and
ics’ longest flight with the MQ-9B amphibious domains”. reconnaissance role or – if we need
has totalled more than 40h, with The UK has ordered its air vehi- to – to prosecute with kinetic ef-
the Honeywell TPE331-10 turbo- cles and seven GCS for £260 mil- fects,” Gee says.
prop-engined type having a 210kt lion, as part of a Protector pro- As well as offering the RAF a
(388km/h) cruise speed and an gramme worth an overall £1.1 billion. more capable replacement for
operational ceiling of 40,000ft. General Atomics has already its current Reapers, the civil air-
Rather than relying on the pres- flown four of its MQ-9B launch space-approved Protector is also
ence of forward-deployed launch customer’s aircraft, including expected to support a range of
and recovery element personnel, while performing captive carriage so-called Military Aid to Civil Au-
as is the case with the service’s sorties with MBDA Brimstone 3 thorities duties in the UK, such as
disaster relief or search and rescue.
“My instinct tells me that as we
The RAF’s future fleet of 16 Protectors begin to understand the utility of
will be part of a £1.1 billion programme this platform, as we see its role de-
veloping in maritime patrol, in en-
vironmental monitoring, and all the
other range of missions it can do,
future [UK] government decisions
will actively consider [acquiring]
more Protectors,” Wigston says.
In addition to Belgium and the
UK, Australia is General Atomics’
Craig Hoyle/FlightGlobal

other current confirmed customer


for the MQ-9B, with plans to buy 12.
Taiwan and the United Arab Emir-
ates also last year received approv-
al from the US Department of State
to obtain SkyGuardians. Z

October 2021 Flight International 23


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Racer approaches final straight


Technology demonstrator nears final assembly as structural
parts arrive at Airbus Helicopters’ site in Marignane
Dominic Perry London supplier Hamble Aerostructures architecture builds on the airfram-
notes that “almost all of the main er’s earlier X3 design, incorporat-
structural components [had been] ing twin pusher propellers mount-

A
irbus Helicopters has de- manufactured” by June this year. ed on the tips of the V-shaped
tailed fresh progress on its At that point, the wings and tail “joined wings”, with the upper and
Racer high-speed demon- parts were also “in final assembly” lower wing surfaces configued in a
strator as the airframer and are due to be shipped to the “staggered” arrangement.
pushes to meet a first flight target final assembly line “in the second In high-speed forward flight, the
now set for the end of 2022. half of 2021”. main rotor is slowed and unload-
While the date for the maid- Krysinski expects that by year- ed and effectively acts as a wing,
en sortie appears to have slipped end the majority of components providing around 50% of the re-
again – it was previously sched- will have been received at Marig- quired lift, with the V-wings sup-
uled for early in the second half of nane, allowing ground tests to plying the remainder.
next year – major structural parts start by mid-2022, paving the way Anti-torque control comes from
are now being shipped to the man- for first flight later that year. the lateral propellers in the hov-
ufacturer’s Marignane final assem- er, while at higher speeds this
bly line in the south of France. is “passively generated” by the
Speaking at the Royal Aero-
nautical Society’s annual Euro-
pean Rotorcraft Forum event on
7 September, Tomasz Krysinski,
vice-president of research and
15%
Anticipated fuel-burn saving from
H-shaped vertical tail, the paper
says. This features a unique “dou-
ble kinked” layout thanks to the
canting and sweep of the upper
and lower vertical fins.
innovation at Airbus Helicopters, ability to idle one of Racer’s two Additionally, the tail boom is
said the completed main fuselage Aneto-1X engines in cruise phase asymmetric; one side is cambered
had been delivered to Marignane and uses the downwash from the
“two weeks ago”. main rotor to generate an an-
This was shipped from its facility Airbus Helicopters does not plan ti-torque contribution, increasing
at Donauworth in Germany, which rig tests of the entire helicopter, hover flight efficiency by about
had joined and equipped the cen- instead the company or suppliers 10%, the presentation states.
tre fuselage and nose sections. will perform full-scale load limit Krysinski says the Racer is “a
In addition, Airbus Helicopters tests for certain key components very simple solution” which is “not
has received the Racer’s landing such as the main fuselage me- more complicated than a normal
gear and the first of its twin Safran chanical deck, stub wings, wings, helicopter”, adding that it will
Aneto-1X engines, says Krysinski. and tail and empennage. These are achieve its high-speed cruise tar-
“All the pieces are coming togeth- due to get under way in late 2021, get of 220kt (407km/h) in a “very
er,” he says. the paper reveals. cost-efficient way”.
A paper presented separately Developed as part of the Drag has been reduced by 45%
at the same conference by a team EU-funded Clean Sky 2 pro- over a conventional helicopter of
drawn from the airframer and wing gramme, the Racer’s compound the same size, he says, with the
contra-rotating pusher config-
uration also contributing to the
overall efficiency.
On top of that, one of the two
Aneto-1X engines is capable of
being idled in the cruise phase,
contributing a 15% fuel-burn re-
duction, while still capable of
flying at 180kt. Krysinski points
out that a single engine operating
at full power is more efficient than
two powerplants each running at
Airbus Helicopters

50%. A high-voltage electrical sys-


tem will be used to rapidly restart
the idled engine.
Maximum take-off weight for the
Racer is in the 7-8t range, with a
Completion of main fuselage was
cabin size similar to that of the
performed at Donauworth site
8-10-passenger H145 light-twin. ◗

24 Flight International October 2021


Rotorcraft Development

Patent details how compound helicopter could power away from engine failure
One previously undisclosed feature Airbus no longer consumes power, but on the contrary
Helicopters may be considering for the Racer is a provides motive power” to the transmission.
new automated safety system that would use the That would mean the rotation speed of the main
compound rotorcraft’s twin propellers to provide rotor is slowed “as little as possible”, the patent says.
power to the main rotor in the case of a double As an example, Airbus Helicopters says the
engine failure. propellers of a compound helicopter can each
Compound helicopters are designed to overcome consume around 1,000kW of power, and the
the speed limitations of conventional rotorcraft, main rotor a further 500kW. Using its system, the
using propellers for thrust and a small wing to propellers could be used to each provide 250kW to
provide lift – around 50% of the requirement in this the main rotor, the application says.
case – for high-speed flight, allowing the main rotor But it notes that the overall powertrain, notably
to be unloaded and slowed. certain gears, would need to be “sized to support the
In addition, absent a tail rotor, differential thrust reversible function” of the system.
from the propellers is used to counter the torque In addition, because the system activates
effect from the main rotor while hovering. automatically, “the speed of rotation of the lift rotor
Unfortunately, that extra complexity means a does not drop immediately and rapidly following the
double engine failure is much harder to manage. engine failure”.
While an autorotative landing is still possible in a This, it says, reduces pilot workload and gives the
compound helicopter, it presents a greater challenge option of either slowly decelerating the aircraft until
to the pilot. a normal autorotation can be initiated, or diving the
This is particularly true at high speed, where helicopter to maintain forward speed.
lowering the collective pitch of the rotor blades At lower forward speeds, the system would instead
to maintain their rotation speed can generate automatically lower the collective pitch of the
substantial levels of vibration and high aerodynamic main rotor and adjust the pitch of the propellers to
loads on the main rotor. provide only enough thrust to counter any torque-
But Airbus Helicopters thinks it may have found induced yaw movement.
a solution. According to the details of a European Automated systems would also work to maintain
patent application – published on 25 August rotor or propeller speeds at the required levels, while
but filed in November 2020 – the system would also providing the pilot with sufficient control to land
automatically activate if the helicopter is travelling the helicopter safely, the patent application says.
Airbus Helicopters

above a certain speed. The application does not mention the Racer by
In that scenario, the pitch of the propellers would name, but says the project that led to the airframer’s
be reduced to a point “so that each propeller invention was funded by the Clean Sky 2 programme.

October 2021 Flight International 25


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Ryanair’s pilot push


Low-cost carrier needs crews, but chief executive O’Leary
suggests the value of UK licence has fallen in wake of Brexit
David Kaminski-Morrow London O’Leary points out that the car- highlighting strains in various sup-
rier still needs to hire UK-licensed ply chains, and adds that the UK’s
pilots to operate non-EU routes separation from EASA could also

R
yanair chief executive from its UK bases, and adds that pose operational difficulties.
Michael O’Leary insists the the company is also “growing” the “We fear a kind of divergence be-
airline is still interested Ryanair UK division it set up to tween [UK Civil Aviation Authority]
in recruiting UK-licensed cope with Brexit disruption. regulations on pilots and cabin crew
cockpit crews, although he sug- training and EU regulations on pilot
gests the value of a UK licence has Route expansion and cabin crew training,” he says.
deteriorated in the wake of Brexit. “UK licences are not that valuable,” O’Leary claims the airline has
UK cockpit union BALPA recent- he said during a briefing on 31 Au- been able to recover quickly by
ly urged the government to restore gust at which Ryanair unveiled a retaining pilots and cabin crew, on
mutual recognition of pilot licences winter route expansion from Lon- reduced pay, and allowing them to
between the UK and EU, a status don’s Luton and Stansted airports. stay current.
ended by the post-Brexit with- “But we don’t care whether [pilots But the carrier is expanding its
drawal agreement. have a] UK licence or EU licence, we fleet with the introduction of Boe-
Ryanair operating subsidiary can operate with both. What we ing 737 Max 8-200 jets, and he
Lauda Europe recently sought want is well-trained, hard-working states: “There’s a bit of a training
crews for a UK base but required pilots and cabin crew.” mountain for us to climb this win-
European Union Aviation Safety He sardonically refers to Brexit as ter. We need to train a lot of people
Agency (EASA) licences. having been a “stunning success”, to crew 55 aircraft next summer.”

Airline ‘disappointed’ as Boeing fails to close pricing gap for Max 10


Boeing and Ryanair have ended discussions over disciplined track record of not paying high prices
a potential 737 Max 10 order, citing an inability to for aircraft.”
reach agreement on pricing for the variant. The Max 8-200 deliveries will take the airline’s
The budget airline’s chief executive, Michael fleet to over 600 aircraft by mid-decade.
O’Leary, had indicated on 31 August that the two “We have a more-than-sufficient order pipeline to
sides were not making much progress on closing a allow us to grow strongly over the next five years,”
“gap” on price expectations. O’Leary says.
Ryanair says a Max 10 agreement would have
followed the deliveries of its current fleet of 737
Max 8-200 jets, of which it has 210 on order.
While O’Leary had not specified the scale of a
Max 10 deal, he had pointed out that the airline
would typically “like to see” the introduction of 50
aircraft per year over four or five years.
But Ryanair on 6 September said the two sides
have agreed “to waste no more time” on the
pricing negotiations.
AirTeamImages

“We are disappointed we couldn’t reach


agreement with Boeing on a Max 10 order,” says
O’Leary. “Boeing has a more optimistic outlook
Airline has 210 Max 8-200 jets on order
on aircraft pricing than we do, and we have a

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26 Flight International October 2021
Airline Strategy

Stephanie Lecocq/EPA-EFE/Shutterstock
O’Leary has scorned BA’s plans for
short-haul opereration at Gatwick

He says about 450 pilot cadets airline had the “flexibility” to “hold operations – such as Go – as “the
are passing through training bases, the slot portfolio” at Gatwick for the very definition of insanity”.
but adds that the airline’s applica- winter, but was looking at “options” “If you were setting up a low-cost
tion list for qualified 737 pilots is for summer 2022. airline in London the last airport
“nearing two or three thousand”. “We need to be competitive you’d set up in is Gatwick,” he says.
“There’s a lot of pilots out there,” because the market will be very “It won’t work and they’ll lose more
he says, highlighting the number of competitive coming out of the money doing it.”
cockpit crew shed by crisis-driv- pandemic,” he said. “We are proba- O’Leary says BA does not want
en job cuts. “There’s [also] a lot of bly going to communicate plans in to surrender its slots to Gatwick
cabin crew out there – less so in the relation to Gatwick, dependent on budget carriers such as Wizz Air or
UK, but we’re a relatively high-pay- discussions with our stakeholders.” EasyJet – which ultimately bought
ing employer in the UK on the cabin Go, after BA decided the airline did
crew side, so we’re not seeing any New subsidiary not fit with its strategy.
great difficulty.” BA has yet to confirm details of the “The problem for BA is that, to
Meanwhile, O’Leary has scorned Gatwick strategy, but union repre- have a successful low-cost short-
British Airways’ proposals to estab- sentatives indicate discussions in- haul airline in Gatwick, you have to
lish a lower-cost short-haul subsidi- volve a new short-haul subsidiary. compete with yourself at Heath-
ary at London Gatwick. The airline had tentatively row,” he says. “And BA doesn’t want
BA’s short-haul operation at agreed, at the 2019 Paris air show – to compete with itself at Heathrow.”
Gatwick has been on hold as a prior to the crisis – to acquire up to But HSBC analysts, in contrast,
consequence of the air transport 200 737 Max jets, signalling that a are encouraged by BA’s Gatwick re-
crisis, but the suspension is com- number would be deployed at Gat- structuring, expecting it to be “con-
plicated by the reinstatement of wick for short-haul services. structive” and supportive of mid-
slot-utilisation thresholds. But O’Leary scoffs at BA’s Gat- term profitability for parent IAG.
BA chief executive Sean Doyle wick plan, describing its repeated “We see the logic for IAG in oc-
said at the end of July that the attempts to set up UK low-cost cupying its Gatwick slot portfolio
with an efficient low-cost carrier
rather than mainline BA,” the bank
“If you were setting up a low-cost says in a research note. “On a medi-
um-term basis, we think this should
airline in London the last airport be profit-accretive.”
IAG already has low-cost
you’d set up in is Gatwick” operations in Spain, with Vueling,
Iberia Express and its long-haul
Michael O’Leary Chief executive, Ryanair operation Level. ◗

October 2021 Flight International 27


Safety Report

Communications breakdown led


to snowplough runway incursion
Different radio frequencies between local controller and staff
clearing snow contributed to incident involving Air Algerie 737
David Kaminski-Morrow London result of low cloud base and the The BEA notes that the 737 sub-
presence of snowfall and mist. sequently departed from the same
Landings were being conducted point a few minutes later, becom-

L
ack of co-ordination be- on runway 35R with departures ing airborne by the A5 intersection
tween Lyon airport’s ground carried out on 35L. located about 670m before A4.
and local controllers has The 737 (7T-VKR), bound for Investigators point out that the
been cited as leading to Annaba, was transferred from the snowfall had been underestimated
an Air Algerie Boeing 737-800’s ground frequency to the tower’s and that, although a suspension of
commencing its take-off roll while local controller frequency as it operations was considered, no de-
snowploughs occupied the runway. waited at a holding point near in- cision on this was taken. High work-
French investigation authori- tersection A9 at the southern end load and the re-opening of a runway
ty BEA specifically highlights the of 35L. This controller cleared the while snow clearance still required
decision to keep the snowplough aircraft to line up and take off. entry of vehicles to its intersections
communications on the ground contributed to the incident, says
controller’s radio frequency rath- Permission granted the BEA, which adds that stop-bar
er than that of the local controller Just 6s later the lead snowplough configurations were “incompatible”
overseeing the runways. driver was granted permission from with snow-removal circuits followed
Co-ordination between the two the ground controller to “make the by the snowploughs.
controllers, it adds, was “compro- junction” with runway 35L in order The BEA says the incursion was
mised” by the use of “unusual and to clear snow from intersection A4, “symptomatic” of “confusion and
ambiguous vocabulary” and a lack some 2,100m (6,890ft) along the disorganisation” in relation to man-
of updates. runway from A9. aging the snowfall.
Low-visibility procedures were About 30s after the lead vehi- New instructions were issued
in effect at the airport before the cle entered the runway area, the in the aftermath of the incident
14 November 2019 737 crew began the take-off roll, requiring clearances to enter the
incident, as a travelling for 5s and reaching a runway intersection area to be giv-
speed of 63kt (116km/h) before the en on control tower frequencies.
local controller ordered its crew The BEA is recommending that
to halt the departure. The aircraft clear guidance should be given to
slowed to 10kt and left the runway ease decisions on restricting Lyon
at intersection A6. operations – including limiting
traffic or suspending flights –
in poor conditions, and adds
that similar consideration
should be given to oth-
er airports given
that French civil
aviation authori-
Vytautas Kielaitis/Shutterstock

ty databases list at
least 14 other snow-
clearance incursion
Aircraft was ordered to halt its incidents in the
departure and took off from the five years from
same point a few minutes later 2015 to 2019. ◗

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CAE RiseTM IRUPRUHH΍HFWLYHSLORWWUDLQLQJ

28 Flight International October 2021


Incident Inquiry

Marvin Mutz/Wikimedia Commons


Orange2Fly A320 stall-protection
activated after idle-thrust handover
Flightcrew allowed jet’s airspeed to decline on approach after
captain disconnected autothrust without first officer realising
David Kaminski-Morrow London total flight time, while the first of- initially notified of the seriousness
ficer had nearly 1,500h. of the event.
With the first officer unaware that The investigation board received

G
reek investigators have the thrust needed to be controlled an occurrence report from the
disclosed that the crew of manually, the aircraft’s airspeed carrier on 6 February 2019 – nine
an Airbus A320 allowed bled away. Just below 500ft the days after the event – which “did
the aircraft’s airspeed to captain intervened with nose-down not contain any evidence” of a
decay to the point where its auto- sidestick, while the first officer was serious incident.
matic stall-protection system acti- applying nose-up, resulting in dual Only after the board received
vated on approach to Muscat. inputs until the jet reached 350ft. an internal investigation report
Operating for Oman’s SalamAir, The thrust remained at idle until from the carrier on 28 March did
the Greek-registered Orange2Fly the airspeed declined to 116kt and it upgrade the classification of the
A320 (SX-ODS) had been arriving the aircraft, descending at 1,200ft/ event, but an inquiry was delayed
from Dubai on 28 January 2019. min, reached 290ft – at which point by communication issues with
Although the first officer of the jet the aircraft’s ‘alpha floor’ stall-pro- Oman and the decision by Oma-
– which was vectoring for an ILS ap- tection activated and take-off pow- ni authorities – relayed to Greek
proach to runway 26R – had initially er was applied by the autothrust. counterparts at the end of May –
been flying, the captain temporarily not to investigate owing a lack of
took control at about 2,260ft as the Pitch attitude sufficient information.
aircraft manoeuvred to intercept Flight-data analysis shows the air- Greek investigators notified rele-
the final approach path. craft reached a minimum altitude vant parties of its investigation in
He disconnected the autopilot of 210ft and pitched 14.8° nose-up November 2019.
and autothrust, and selected idle before it began to accelerate and The investigators’ newly pub-
thrust, at about 1,840ft. The aircraft climb. The first officer’s sidestick lished findings state that the
entered a steep right turn at 1,480ft initially registered pitch-up and the cockpit voice recorder had been
with a bank angle of nearly 38°. aircraft’s pitch attitude reached erased before the inquiry could ob-
The aircraft continued to descend 16.5° before both pilots applied dual tain information on the pilots’ dis-
and decelerate until, at 920ft and nose-down sidestick input. The air- cussions. However, they describe
an airspeed of 145kt (270km/h), craft levelled off and its autothrust cockpit-resource management
the captain handed control back to disconnected at 134kt. during the incident as “poor”.
the first officer – with the thrust le- One of the senior cabin crew There was non-compliance with
vers still in the ‘idle’ setting. members testified that she had no- standard operating procedures
But Greece’s air accident inves- ticed the aircraft was “very close during “all phases” of the initial
tigation and aviation safety board to the ground” with “loud [beep- and final approach, the inquiry
says the first officer testified that he ing] noises” from the cockpit, after says, including handover control,
“never realised” the autothrust was which the engines increased power bank angles, vertical speed, and
disconnected, claiming there had and the aircraft gained height, be- glideslope deviation.
been no call-out, and added he had fore touching down about 30s later. Pilots did not read out and con-
“never previously flown the aircraft” Investigators state that the A320, firm mode changes, and the hand-
with its autothrust disengaged. with the captain flying, crossed the over from the captain to the first
The inquiry says the captain had runway threshold at 70ft and land- officer took place below 1,000ft
“no real reason” to disconnect the ed without further incident. None without the aircraft being fully sta-
autothrust in order to manage the of those on board were injured. bilised, its thrust at idle.
aircraft. It says the captain had But the inquiry points out that Orange2Fly suspended opera-
accumulated more than 13,500h Greek investigators were not tions in January this year. ◗

October 2021 Flight International 29


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Kabul airlift buoys Airbus


Atlas and MRTT fleets impress in Afghanistan evacuation
role, as Kazakhstan deal ends A400M export order drought
Craig Hoyle London and the NATO Multinational MRTT says Kazakhstan’s contract to ac-
Fleet (MMF), based at Eindhoven quire two A400Ms represents “a
in the Netherlands. turning point for the programme”.

A
irbus Defence & Space’s Dumont says that while well-doc- “It’s a very strong success for us,
new head of military air- umented availability issues that [with] the first export contract in
craft has hailed the per- have affected Atlas operators since so long,” he says. “They want to go
formance of its A400M its entry into service in 2013 “are not to the next level of military trans-
Atlas and A330 multi-role tanker behind us, we are on top of them”. portation – my question is when
transport (MRTT) during the coali- “It’s more now a question of plan- they will buy more.”
tion evacuation of personnel from ning with the users” to ensure re-
Afghanistan, and voiced fresh op- quired modifications are performed Rapid response
timism about further sales pros- in the least disruptive way, he adds. To be delivered from 2024, the
pects following a breakthrough “The capabilities of the A400M tactical transports will enable the
deal with Kazakhstan. are getting much closer to what nation to “conduct military, civil
Some 25 A400Ms and nine was expected of us as per the con- and humanitarian missions”, Airbus
MRTTs flew a combined 120 mis- tract. Now it’s a matter of quar- said in announcing the order on 1
sions during the late-August airlift, ters, maybe a year or two, until we September. The company adds
which rescued stranded nationals really have given the full capability that the pair will “quickly respond
and Afghan civilians from Kabul to our customers,” he says. While to any mission by rapidly deploying
after the Taliban regained power conceding that the Atlas “has tak- game-changing capabilities over
of the country. en time to gain maturity”, he adds: long distances and enabling effec-
Describing the flights as “oper- “Try to find another achieving that tive access to remote areas.”
ationally demanding”, Jean-Brice level of performance.” The deal – for aircraft lacking an
Dumont notes that the sorties In addition to its recent strong air-to-air refuelling receiver ca-
were flown “without a techni- showing in Afghanistan, Dumont pability – also includes personnel
cal event”. Only one planned de-
parture was disrupted, when an
A400M crew was forced to reject UK Royal Air Force used its A330
a take-off run due to civilians en- Voyagers to transport passengers
croaching on the runway at Hamid
Karzai International airport.

Operationally demanding
Involving roughly one-quarter of
the type’s current active fleet,
activities with the A400M were
performed by “all our customers
but one”, says Dumont, adding: “It
was not an easy, peaceful evacua-
tion mission. These missions could
not have been done with the pre-
decessor/competitor,” he notes,
without naming the rival Lockheed
Martin C-130 directly.
Crown Copyright

The coalition airbridge was also


supported by A330 tanker/trans-
ports, including from the Aus-
tralian, French and UK air forces,

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30 Flight International October 2021
Transports Operations

Kazakhstan will field two


A400Ms from 2024

production of the A330-200 as the


basis for its MRTT offering. In ad-
dition to remaining on-order exam-
ples for France and the MMF, the
company also has been selected
for the Royal Canadian Air Force’s
future tanker requirement.
Some future MRTT modifications
are likely to involve secondhand
aircraft, with Spain expected to
finalise a deal before year-end to
convert three examples formerly
operated by Iberia.
However, Dumont notes: “The
majority of the [potential] cus-
tomers that we are discussing with
are more inclined towards new
aircraft.” The company currently
has “a couple of years of backlog”,
and a minimum rate of around
two MRTT conversions per annum
could be sustained, he believes.

Production continuity
“We want to continue with the
[A330] Ceo. The question of con-
“The capabilities of the verting [the MRTT product] to the
Neo is a permanent question, but
A400M are getting much as long as we are with a couple of
aircraft per year and have rate 3, 4
closer to what was expected
Airbus Defence & Space

or 5 then we don’t believe it makes


sense to go to Neo.”
of us as per the contract” Airbus is, meanwhile, teamed
with local prime Lockheed in pur-
Jean-Brice Dumont Head of military aircraft, Airbus Defence & Space suit of the US Air Force’s (USAF’s)
KC-Y tanker requirement, a request
for information (RFI) about which
was released earlier this year.
training and maintenance support, confirms that the Kazakh commit- “In terms of quantity it’s lev-
while a related memorandum of un- ment will increase the total to 176. els higher – it’s a different step,”
derstanding has also been signed “We know that others are inter- Dumont says, adding that the
covering the establishment of an ested… some [deals] not being far partnership with Lockheed “is
in-country maintenance facility for from conclusion,” Dumont says. taking a new shape” following the
the Airbus C295 tactical transport. Meanwhile, Airbus has handed RFI release.
Cirium fleets data shows that the over its fifth examples of the A330 “We are engaged in a partner-
Kazakhstan air force’s current eight tanker each to the French air force ship that is stronger than ever. And
C295s are aged between three and we believe our aircraft has demon-
eight years, with the nation’s Bor- strated its superior capabilities on
der Guards also operating a single
example. Dumont believes that
more of the twin-turboprops could
be required, with talks having tak-
en place. Cirium data shows that
120
Missions flown from Afghan capital
the market overall,” he says.
Representing the next phase
of the USAF’s in-flight refuel-
ling recapitalisation plan after
completing its acquisition of 179
the air force also has seven An- by 25 A400Ms and nine A330 MRTTs Boeing 767-based KC-46As in
tonov An-24/26s, one An-12 and a during late-August operation 2029, the future requirement is ex-
single An-72 in service. pected to seek 140-160 so-called
Belgium, France, Germany, Lux- “Bridge” tankers.
embourg, Spain, Turkey, the UK and and NATO’s MMF. The transfers According to an outline released
previous lone international buyer mean that it has now delivered 50 by the service in June, the new
Malaysia – which secured industrial of the adapted widebodies to mili- assets would provide a gap-filler
workshare on the A400M project tary customers for air-to-air refuel- capability until it finalises a subse-
as part of a four-aircraft deal – have ling and airlift tasks. quent ‘Advanced Aerial Refueling
so far received more than 100 Atlas Dumont – who was previously Tanker’ procurement.
transports combined, from previ- executive vice-president of engi- A final request for proposals for
ous orders for 174. neering for Airbus’s commercial the Bridge tanker requirement is
Airbus Defence & Space chief business – confirms that the com- expected to be released in 2022,
executive Michael Schoellhorn pany’s preference is to continue the USAF says. ◗

October 2021 Flight International 31


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Future focused
Innovation programme designed to position UK as leader
in advanced aviation solutions starts third funding contest
Ampaire

Dominic Perry London innovate – and quickly – in an in- “Services are demonstrated in re-
dustry that is “one of the worst af- al-world, large-scale and integrat-
fected on the planet” by the eco- ed activities with strong socio-eco-

T
he UK government-backed nomic effects of the pandemic. nomic value propositions.”
Future Flight Challenge Although the sector has clearly That leads to industrialisation and
(FFC) on 6 September been focused on cash conserva- commercialisation from 2026, scal-
began accepting submis- tion, this has not had a chilling ef- ing up, so that by 2030 “fully inte-
sions from projects seeking a fect on research and development. grated mobility-as-a-service opera-
share of £65 million ($90 million) “The message is the opposite tions provide seamless, sustainable
under the third and final phase of one – what we are seeing here is an and rapid transport for all”.
its innovation programme. appetite for innovation in the midst Its ambition for 2024 – for which
Running for two years from April of the pandemic”, says Cutts. In- read the end of Phase 3 – is to see
2022, the Phase 3 effort will culmi- dustry, he says, “has been triggered demonstrations across a broad
nate in large-scale demonstrations by this emergency”. stream of activities enabling the
of both air vehicles – ranging from development of an entire aviation
drones to urban air mobility vehicles ecosystem for the future. There are
and electric or hybrid sub-region-
al aircraft – and the future aviation
ecosystems in which they will oper-
ate. In each case, industry matches
the FFC’s financial contribution.
£300m
Budget for Future Flight Challenge –
a total of 46 demonstration ob-
jectives across three categories:
infrastructure (airports, booking
systems, air traffic management);
air vehicles; and “regulatory/knowl-
For certain of the 34 main pro- £125 million from the UK government edge-based infrastructure”.
jects selected last year for the and £175 million from industry What that means is that aero-
Phase 2 programme, flight test ac- space technology projects are not
tivities are only now getting under funded in isolation. For example,
way. For example, in recent weeks, The FFC has a total budget of the Phase 2 work undertaken by
US-headquartered electric aircraft £300 million: £125 million from the the Ampaire-led 2ZERO consor-
developer Ampaire has flown its government, provided through the tium includes hardware providers
Electric EEL, a modified Cessna UK Research and Innovation body, such as itself and Rolls-Royce, but
337 Skymaster, in two separate and a further £175 million coming also airports and local authorities
FFC-backed initiatives at either from industry. across southwest England, and re-
end of the UK – SATE and 2ZERO. According to the FFC’s timeline, searchers from the University of
Gary Cutts, challenge director, is contained in its recently-published Nottingham to model the impact of
pleased by the progress so far, with roadmap document, during Phase introducing point-to-point aviation
most projects running to schedule 2 “Services are developed and sim- services in the sub-regional market.
despite the logistical brake applied ulated, unlocking a path to certi- Or to quote the application form
by Covid-19. What has particular- fication and social acceptance.” for Phase 3: “For [the aircraft]
ly heartened him is the desire to Phase 3, meanwhile, envisions that strand of the competition your

32 Flight International October 2021


Technology Research

Ampaire has flown its Electric EEL – a


modified Cessna 337 – in two projects

“What we are seeing here is an


appetite for innovation in the midst
of the pandemic. Industry has been
triggered by this emergency”
Gary Cutts Director, Future Flight Challenge

focus on developing the systems to employees. Ampaire has also been


support their deployment. vague on its plans for growing its
Assuming they are selected, cer- operation outside the USA.
tain of the Phase 2 programmes On the first point, Cutts con-
are sufficiently comprehensive cedes that the test flights will of-
to roll straight into Phase 3, while fer few insights into the operation
others may need to merge to meet of the vehicle itself, but he argues
the selection criteria, says Cutts. In that the Electric EEL’s presence
addition, companies or consortia will allow airports, local authorities
that have not participated in the and the public – to an extent – “to
two earlier phases are not exclud- engage with such an aircraft” and
ed from the process, he points out. then come up with “the questions
2ZERO likely falls into the former that need to be answered” before
category as the project contains an an electric-powered aircraft could
element of pump-priming, funding begin sub-regional services.
R-R to develop a suitable electric
powertrain for a 19-seat, twin-en- Differing standards
project must include a means of gined sub-regional aircraft intend- Cutts highlights the issues that
demonstration of one or more of ed for Phase 3 demonstrations. larger airports may have in dealing
these classes of aircraft and ena- But that project – and SATE to a with small aircraft, or the multiple
bling systems, operating in a repre- lesser extent – has attracted criti- standards of charging equipment
sentative environment.” cism on two levels. First, detractors needed, as potential obstacles that
As Cutts puts it, the goal is not ask, what is the point of performing need to be considered.
“decarbonising aircraft and carry- demonstrations with the Electric And although the modified Sky-
ing on as we were” – but using the EEL? By Ampaire’s own admission, master will likely never fly commer-
significant improvements in oper- it is unlikely to ever enter service cially, “it is representative enough
ating economics promised by air- and, besides, has already been the [of a production aircraft] that it en-
craft with novel powertrains “to en- subject of airline route-proving gages the community”, he argues.
able air services”, thus connecting tests in the USA. As to Ampaire’s UK credentials,
people and places that were previ- Secondly, there is the question Cutts is at pains to stress that its
ously not served by air transport. of Ampaire’s presence in the UK: bid was compliant with the entry
Phase 3 is split into two strands. although it meets the FFC’s crite- criteria. He adds: “The small team
Strand 1 will focus on demonstrating ria through its Ampaire UK subsid- they have created didn’t used to
novel air vehicles, and Strand 2 will iary, that is a business with just five exist in the UK. It is small, but un-
doubtedly doing highly technical
work here. [But] if they took further
money [we would expect] them to
put more roots down.”
Nonetheless, he notes that fund-
ing, like that from the FFC, opens
up the opportunity for “quite sub-
stantial” foreign direct investment
in the UK in the future.
Phase 3 applications are due by 3
November and Cutts hopes to con-
clude the selection process in time
for contracts to signed by April next
Future Flight Challenge

year, giving those rolling over from


Phase 2 an element of continuity.
He says there has been no deci-
sion yet on the number of projects
to be funded, but given the larger
scale of the demonstrations, the
Infrastructure as well as air vehicles
final number is likely to be lower
will be demonstrated by programme
than the 34 backed in Phase 2. ◗

October 2021 Flight International 33


Business aviation Development

Cruising at 41,000ft, cabin-pressure


altitude will be 4,850ft

“We are pumping more air into


the bubble,” he adds. “At 41,000ft,
it is going to feel as if you are sit-
ting on the ground in Denver.”
Bombardier is giving the 3500 its
“Nuage” leather seat, introduced
on the Global 7500 in 2018.
“We wanted to make something
more sculptural – automotive, al-
most,” says Laurence Casia, Bom-
bardier manager of industrial de-

Super-midsize market sign and cabin innovation.


Bombardier will not simply pull
the same seat from the 7500 for

gains new Challenger the 3500, but has rather “refined”


the design to make it “perfectly
suited” for the smaller jet.
“It’s the first time that a seat of
Bombardier updates business jet this calibre has been used in the
medium category,” says Casia. The
line-up to bring smaller aircraft more Nuage seat has more angles and
Bombardier

is more sculpted than traditional


in line with large-cabin offerings business-jet seats, which can be
“boxy”, he adds. “It adds a feeling
of spaciousness and balance.”
In addition, Bombardier is updat-
Jon Hemmerdinger Montreal Bombardier on the super-midsize ing the Challenger’s entertainment
segment, following several years system to reflect advances in tech-
during which its focus was its Glob- nology such as voice control via an

B
ombardier has dropped the al large-cabin jets. Bombardier app for the cabin systems.
curtain on a cabin mock-up recently divested its commercial
of a refreshed version of its aviation businesses and intends Technical evolution
Challenger 350 super-mid- to end production of Learjets next It will also have Ka-band connec-
size business jet – the Challeng- year. These changes will mean the tivity, a 24in, 4K-definition monitor
er 3500 – for service entry in the Canadian airframer is solely invest- in the forward cabin (and an op-
second half of 2022. ed in the medium- and large-cabin tional second aft-cabin monitor),
Revealed on 14 September dur- segments, which, it says, are the and wireless phone chargers.
ing an event at the jet’s production most-profitable and fastest-grow- “What we are doing today is a
facility in Montreal, the update sees ing in the business jet market. major improvement. Technology is
the Challenger gain a modernised “We have been leading that mar- evolving so fast,” Martel says.
cabin, more in keeping with other ket segment,” Martel says of the me- Alterations are also being made
aircraft in the manufacturer’s line- dium-cabin space. “The changes we to other elements of the cabin
up, notably the larger Global family. are making now will keep us leaders design, plus a reshaped galley
The jet also has a lower in that position for a long time.” area, with room for high-end coffee
cabin-pressure altitude and its first One noticeable difference will be machines, plus “soft-close” draw-
auto-throttle system. the change in cabin-pressure alti- ers and a new bi-fold door.
Overall, the 3500’s performance tude: when cruising at 41,000ft, it Bombardier is developing the
specifications remain unchanged will be equivalent to 4,850ft – about Challenger 3500 with an eye on
from those of its predecessor, 2,000ft less than the Challenger sustainability. The flight-test pro-
which entered service in 2014. 350. Bombardier will achieve the gramme will be “carbon neutral”
The 3500 will be a 10-passenger modification by reinforcing the (via use of carbon offsets and sus-
jet powered by twin Honeywell jet’s baggage compartment bulk- tainable aviation fuel), and it will
HTF7350 engines, with a 3,200nm head, says manager of sales engi- offer the aircraft with cabin mate-
(5,920km) range and top speed neering Mathieu St-Cyr. rials that have low environmental
of Mach 0.83. The 3500 will cost impact. These include veneer made
$26.7 million. from eucalyptus (which grows
“We are raising the bar on our quickly and requires little water)
competition with a refreshed prod- and upcycled wool and polyester.
uct,” says Bombardier chief execu- The Challenger 3500 will also
tive Eric Martel. be the first super-midsize jet sold
Business jet manufacturers often with an “Environmental Product
focus on the range and speed of Declaration”, a document summa-
their products, but, argues Martel, rising its “complete environment
Bombardier

for the end-user, the “cabin is the impact”, Bombardier says. The
most important [factor]”. company introduced that docu-
The 3500 programme repre- ment with the Global 7500.Z
sents renewed attention from Nuage seats add ‘spaciousness and balance’ See p40

34 Flight International October 2021


Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com

Lockheed Martin has unveiled its KC-Y tanker candidate


for the US Air Force. The A330-200-based LMXT will
have a 123t fuel capacity – 12t more than Airbus’s MRTT

Rome plans to equip its Eurofighters


with Leonardo-built ECRS Mk2 active
electronically scanned array radars,
via an agreement with the UK

Lockheed Martin
Peter Foster/Shutterstock

Breeze Airways has revealed a new livery on its first of 80 Airbus


Airbus

A220-300s, with service entry due in the second quarter of 2022

Rolls-Royce’s Spirit of Innovation


made a 15min debut flight from
Boscombe Down airfield ahead of
an all-electric speed-record attempt
Rolls-Royce

36 Flight International October 2021


Highlights

London City airport


Helvetic Airways on 2 September conducted
its first commercial service with an Embraer
190-E2 into London City airport, from Zurich

A lead pair of Pilatus PC-21s


have been delivered to the
Spanish air force. Another 22
Best of the rest
will follow by next June
We showcase some of the other
notable events covered by the
FlightGlobal team between issues

Omani low-cost carrier SalamAir has


introduced its first 212-seat Airbus
A321neo: a CFM International Leap-1A-
powered example, registered A4O-OXA
Pilatus

Airbus

October 2021 Flight International 37


November’s issue

Next month Our Dubai


preview
checks health
of Emirates’
superhub On sale
model 28 October

Big deal New ally


Why F-35 How Israeli
purchase partnership
Israel Aerospace Industries
Mehdi Photos/Shutterstock

is key to will help


the UAE’s Abu Dhabi
US Air Force

military develop
renewal industry

38 Flight International October 2021


Despite worries about the pandemic’s effect on
attendance, this year’s business aviation event in
Las Vegas will cater for a booming sector awaiting
a number of potentially disruptive developments

Betting
on BACE
Murdo Morrison London While business jet shipments were up 8.2% in the
first half of this year, those of turboprops were 45.4%
higher. Helicopter deliveries rose by 37.7%. While these

T
he National Business Aviation Association con- figures include aircraft being deployed not just for
ference and exhibition is back for the first time business travel – such as medevac or law enforcement
in two years. However, BACE – which returns – they indicate an industry brimming with enough con-
to the USA’s fun capital, Las Vegas – will take fidence to invest in new equipment from the airfram-
place from 12-14 October against the backdrop of a ers themselves, and also from the long supply chain.
fast-spreading Delta variant that has slowed the coun- As our reports in the following pages make clear,
try’s impressive economic recovery from the Covid-19 rather than preserving cash, the manufacturers have
crisis, and has already caused another major exhibition continued to develop platforms during the crisis,
taking place next to BACE to be cancelled. with Dassault Aviation’s Falcon 10X the latest to
The USA’s bar on travel from many parts of the join an ultra-long-range, ultra-large-cabin segment
world, including Europe, will also have an impact on that we examine the prospects for (see p42). At the
attendance at the sector’s biggest gathering. While other end of the business jet spectrum, our test pilot
the annual event caters for a largely US-based audi- Michael Gerzanics flies the new G2+ version of the
ence – the domestic business aviation market is rough- award-winning Cirrus Aircraft Vision Jet (see p46).
ly the same size as the rest put together – it does
attract visitors and exhibitors from dozens of coun- New breed
tries. Most of them will be unable to attend this year. Even further down the weight categories of business
At the same time, business aviation seems to have aviation comes the new breed of air mobility plat-
shrugged off any negative effects from the pandemic. forms, with several electric vertical take-off and land-
Traffic levels – especially in the USA – have returned ing (eVTOL) developers to show their wares at BACE.
to 2019 levels, and in some cases improved on them, More than a decade after the financial crisis ended the
as those who can afford it have shunned the premium very-light jet air taxi revolution, we look at the pros-
cabins of commercial airliners for what they perceive pects of this emerging category of aviation for dis-
as the more secure confines of a business aircraft. rupting the world of personal urban travel (see p56).
The health of the sector is reflected in the latest fig- Part of the case for eVTOL aircraft is their apparent
ures from the General Aviation Manufacturers Associ- environmental friendliness. How to reduce the indus-
ation, which reported a 16.8% increase in total aircraft try’s sizeable carbon footprint will be a huge theme
deliveries to 1,050 units in the first half of 2021, com- of the show, and we look at what part innovations
pared with the same period in 2020 (bearing in mind such as sustainable aviation fuel could play in the ef-
that the first two months of last year were unaffected fort (see p52). The focus for many of those attending
by Covid-19 restrictions). The amount billed rose 9.4% this year’s BACE will not be the immediate crisis and
to $8.6 billion, suggesting that manufacturers were not the short-term recovery, but the shape of business
having to discount too heavily to achieve these sales. aviation in the years and decades to come. ◗

40 Flight International October 2021


Business aviation Overview

Main image: BillyPix. Insert images (clockwise from top left): Dassault Aviation/Bombardier/Cirrus Aircraft/BAE Systems

The business aviation sector has


been expanding and developing

October 2021 Flight International 41


Covid-19 may be making long-haul travel difficult,
but demand for the biggest business jets is rising.
And with three new entrants to the market,
competition is heating up in this profitable segment

Distance
prospects
Dassault Aviation

Dassault Aviation unveiled development


of its flagship Falcon 10X in May

42 Flight International October 2021


Business aviation Large-cabin jets

Jon Hemmerdinger Tampa The market for business jets never suffered as
mightily from the pandemic as its commercial avia-

T
tion sibling. Indeed, in early 2020, as Covid-19 arrived
hink back to the last NBAA-BACE – October and airline operations fell into disarray, business jets
2019, also in Las Vegas. Before the world were suddenly in high demand.
changed so dramatically. Plenty of people wanted to travel – either domes-
That was a time of optimism for the tically, or to escape whatever country in which they
companies that produce the largest business jets – found themselves marooned. If you wanted or need-
the ultra-long-range types that can fly nearly any- ed to travel, and if you had the money, you might
where on a single tank of fuel. have chartered a jet.
Those companies were riding a wave of demand, “They [business jet operators] were flying the pants
with business jet deliveries in 2019 jumping 15% year- off them up to the March [2020] timeframe,” says
on-year, according to the General Aviation Manufac- Brian Foley, founder of aerospace consultancy Brian
turers Association (GAMA). Foley Associates.
At 2019’s BACE, Gulfstream launched its G700, The boom was short lived, ending as the world hun-
a competitor to Bombardier’s standard-setting kered down to wait out the pandemic. Airframers cut
large-cabin Global 7500. staff and production. Deliveries slowed to 130 busi-
Then came Covid-19, which changed everything. ness jets in the second quarter of 2020, fewer than
The industry sank into a dark place from which escape half as many as were delivered in the same period of
seemed uncertain. Manufacturers cut staff, wound 2019, according to GAMA.
down production, and restructured operations. But all was not lost. Amid the pandemic, demand
But a curious thing happened in 2021: the large- “percolated” for small and mid-size jets, say Foley
cabin business jet market snapped back. For various
reasons – many pandemic-related – buyers are again
eagerly placing deposits on the world’s fastest, largest, Bombardier delivered 11 examples of
priciest and most-capable business jets. its Global 7500 in the second quarter
Much has changed with the pandemic. But to a
large degree, trends that defined the upper eche-
lon of the business jet market prior to Covid-19 also
define its 2021 recovery. Some of those trends have
actually accelerated – competition, for instance. In
May, Dassault Aviation unveiled development of its
Falcon 10X, a jet aimed squarely at countering the
Global 7500 and in-development G700.

Inelastic demand
“It just goes to show that the top market is, as econ-
omists say, completely inelastic,” says Richard Abou-
lafia, vice-president of analysis at Teal Group, mean-
ing manufacturers seem able to charge “whatever
price [they] like” – and buyers will still line up.
Bombardier

Commercial aircraft producers also compete in the


large-cabin business jet segment, though they tend
to deliver far fewer executive jets than do the busi-
ness aircraft-dedicated airframers.
Airbus has been vocal in promoting its ACJ
TwoTwenty, a 5,650nm (10,500km)-range variant – aircraft perfect for the only travel that was still
of its A220-100 jetliner. Earlier this year, Airbus said permitted: domestic. But still, at the end of last year,
it had started assembling the first TwoTwenty at its large-cabin jets “weren’t moving at all – the big-cabin
Montreal site. It aims to fly the aircraft for the first stuff practically ground to a halt”.
time before year-end and to deliver the lead example The large-cabin market was not sour for long, how-
to launch customer Comlux early next year. ever. Recovery took hold in early 2021 and demand
Other competitors include Embraer, with its E190- returned. Airframers delivered more jets and new
based, 4,600nm-range Lineage 1000E, and Boeing orders filled their backlogs. By mid-year 2021, some
Business Jets, which sells executive variants of its 737 companies were delivering jets at a faster pace than
Max, including the 7,000nm-range BBJ 737 Max 7. in pre-Covid 2019, and upping revenue expectations.
The business jet market has not fully recovered. “At first, it looked like the small- and medium-cabin
With Covid-19 continuing its global sweep, the sector segments were doing best, but now a rising tide [is]
is far from its usual self. Layoffs and production cuts lifting all boats,” says Aboulafia. “No-one thought
will have lingering effects. everything would come back on a dime, but it did.
But things are looking up. Now they have to bring production up again.”
“The second quarter was exceptional on all fronts. He estimates Bombardier, Dassault and Gulfstream
Better revenue, better profitability, better cash gen- will, in 2021, deliver a combined 196 large-cabin jets
eration, better service revenue and perhaps most (defined as those costing at least $35 million) for a
importantly, better aircraft sales,” Bombardier chief total delivery value of $11.7 billion. He expects deliv-
executive Eric Martel said on 5 August. eries will increase steadily – hitting 250 jets, worth
Who would have thought? $14.7 billion, in 2025.

October 2021 Flight International 43


Gulfstream

Gulfstream has staked much on the


19-passenger, 7,500nm-range G700

Bombardier delivered 17 large-cabin business jets “If all goes well, we may be able to bring a few
(including 11 of its flagship Global 7500) in the sec- more forward from the first quarter [of] 2022 to meet
ond quarter – one more even than the 16 large-cabin current demand,” adds Novakovic. “You will see more
jets it delivered in the second quarter of 2019. deliveries, revenue and operating earnings in the sec-
The company, fresh from a restructuring that ond half as a result.”
involved divesting non-aviation businesses, recently Gulfstream’s hands are full with the work of
upped its 2021 revenue expectation by $200 million certificating the jet it has staked much of its fu-
to more than $5.8 billion. It also tweaked its 2021 ture on: the 19-passenger, 7,500nm-range G700.
delivery expectation to 120 aircraft, revised from a The airframer revealed the Rolls-Royce Pearl
previous estimate of 110-120 deliveries. 700-powered G700 at 2019’s NBAA. It targets a late
Bombardier has a bit of a head start over competing 2022 service entry.
ultra-long-range products, having beat competitors
to market with the late 2018 service entry of its Global Within range
7500. Powered by twin 18,900lb (84.2kN)-thrust GE Priced at $78 million, the G700’s range is the same
Aviation Passport turbofans, that $75 million jet can as Gulfstream’s previous standard bearing G650ER –
carry 19 passengers and has 7,700nm range. and 200nm less than the Global 7500. But customers
The next move for the Montreal airframer is are not clamouring for more range – 7,500nm will
somewhat unclear, although executives say their get you nearly anywhere you want to go in the world,
focus lies on maturing the Global 7500 programme. Gulfstream has said.
They also continue to evaluate the feasibility of But buyers really want more space, which is
launching the long-stalled Global 8000, which Bom- where the G700 delivers, according to Gulfstream,
bardier launched in 2010 alongside the Global 7000, which calls the G700’s cabin the industry’s “most
which became the 7500. spacious” – Dassault makes a similar claim for its
Competitors Gulfstream and
Dassault – which have each
countered the Global 7500
with clean-sheet behemoths
– have likewise reported en- How the newest large-cabin business jets stack up
couraging market conditions.
“Sales activity truly acceler- Specifications Bombardier Global 7500 Dassault Falcon 10X Gulfstream G700

ated in the middle of Febru- In-service date December 2018 Scheduled: end of 2025 Scheduled: late 2022
ary” – a trend that continued Price $75m $75m $78m
in the second quarter, Phebe Passengers up to 19 Not disclosed up to 19
Novakovic, chief executive Range 7,700nm 7,500nm 7,500nm
of Gulfstream parent General Top speed M0.925 M0.925 M0.925
Dynamics, said in July. Operating ceiling 51,000ft 51,000ft 51,000ft
Savannah-based Gulfstream Cabin height 1.88m 2.03m 1.91m
delivered only 21 aircraft in the Cabin length 16.6m 16.4m 17.3m
second quarter, 11 fewer than Cabin width 2.44m 2.77m 2.49m
the same period last year. But Wingspan 31.7m 33.6m 31.4m
it aims to hike deliveries to 32 Engines 2 x GE Aviation Passport 2 x Rolls-Royce Pearl 10X 2 x Rolls-Royce Pearl 700
aircraft in the third quarter and Thrust (per engine) 18,900lb 18,000lb 18,250lb
37 in the fourth. Source: Manufacturers

44 Flight International October 2021


Business aviation Large-cabin jets

in-development Falcon 10X, which has a slightly “Its getting a little crowded in the market, with the
higher and wider cabin. three contenders,” adds Foley. “That’s a lot of air-
Excluding baggage areas, the G700’s cabin stretch- planes in a pretty niche market, but it’s also one of
es 17.3m (56ft 11in). That is a smidgen more than the more-profitable segments.”
competing jets’ cabins and sufficient for five “living With the Lineage 1000E and executive variants of
areas” – one more than in the G650ER. the 737 Max also battling for large-cabin business jet
Gulfstream also highlights the G700’s technology. buyers, it is worth asking if demand can support all
Fly-by-wire controls. Active-control side sticks. A that production.
Honeywell Primus Epic-based Symmetry flightdeck In the long term, analysts are unsure – but at the mo-
with touch-screen avionics, moving maps, head-up ment the answer is yes. Underlying economic condi-
displays, synthetic and enhanced vision systems and tions indicate no shortage of willing buyers, they say.
a predictive landing system. Strong corporate profits and roaring equities mar-
The G700’s 18,250lb-thrust Pearl 700s will also kets have left buyers flush with cash, says Aboulafia.
burn 2-3% less fuel than the G650ER’s R-R BR725s, And oil prices are up – good for business jet makers
the airframer claims. because a large number of buyers are either oil com-
As of late July, Gulfstream had completed panies or from oil-rich countries, he adds.
some 1,600h of testing across five G700 test jets. Another encouraging factor is that the used aircraft
However, “there is much that remains to be ac- market is booming, with very few aircraft for sale.
complished” with the certification effort, Novak- “When there is nothing left in the pre-owned market
ovic said at the time, observing that “new engine and people are itching to buy… there is only one other
place to look, and that’s new aircraft sales,” Foley says.
In July, Bombardier’s Martel cited the health of the
Airbus ACJ TwoTwenty is used-aircraft market, noting only 4-5% of the global
based on the A220-100 used aircraft fleet is up for sale – a two-decade low.
“Typically, the percent of the fleet for sale, in a nor-
mal time, is 10-12%,” says Foley, noting that about 18%
of the used fleet was available following the 2007-
2009 recession.
As a result, orders are coming in and airframers are
reporting higher book-to-bill ratios – the balance of
a company’s orders to deliveries – a higher number

4-5%
Percentage of global fleet of used aircraft currently up for
Airbus

sale – down from 10-12% and driving demand for new jets

development programmes… are always difficult to is better, meaning a company is landing orders faster
get through certification.” than it is delivering jets, thereby building its backlog.
For a while, it seemed Bombardier would only have Bombardier reported a second-quarter book-
to contend with Gulfstream in the ultra-long-range to-bill ratio of 1.8:1 (in aircraft units), adding $300
space. But with large-cabin business jets being as million worth of orders to its backlog in the period.
profitable as they are, Dassault could not have been Gulfstream’s second-quarter ratio meanwhile was
expected to sit on the sidelines forever. 2.1:1 (in dollar value).
In May, the French company jumped into the ring, “From an order perspective, the quarter bordered
revealing it is developing its largest-ever business on spectacular,” Novakovic said of Gulfstream in July.
jet, the $75 million Falcon 10X. Powered by 18,000lb- “This is the strongest-order quarter in number of
thrust R-R Pearl 10X turbofans, the 10X will have units in quite some time.”
7,500nm range with eight passengers and four crew. The way things look, Foley wonders if demand
Dassault is working to bring the aircraft through for large-cabin jets might actually outstrip supply
certification in time for service entry at the end of for several years. He notes that manufacturing and
2025, three years behind Gulfstream’s G700 timeline. supply-chain limitations will probably preclude
In July, the company revealed it had landed its first significant production rate hikes. That is likely to
10X orders, although it did not disclose how many. be fine for manufacturers; they will not soon forget
In the first half of 2021, it took orders for 25 Falcon being stuck with unsold inventory following the last
jets of all models – up from five for the same period recession, he says.
of 2020. “I could make the argument that there could be a
“For the past 25 years, they have been absent scarcity coming up, at least initially,” Foley says of
from the very top,” Aboulafia says of Dassault. “Will new jet availability. “If I have to make a prediction –
they be able to gouge out a presence? That is the all three of those manufacturers will be facing a nice
single biggest question.” problem to have.” ◗

October 2021 Flight International 45


Having already impressed with earlier versions
of its SF50 Vision Jet, Cirrus has again raised the
bar with the newly available G2+ model, offering
enhanced performance and new safety features

Vision
of success
Michael Gerzanics San Jose increase available thrust for take-off, allowing more
range and/or payload compared with the G2. The
next bandwidth increase is actual in-flight connectivi-

C
irrus Aircraft launched its ground-breaking, ty, using Gogo’s Avance L3 3G broadband system. This
single-engined SF50 Vision Jet in 2006. It keeps pilots and passengers connected in real time,
received US Federal Aviation Administration improving productivity.
certification in October 2016, with European Enhancements to passive sound deadening from the
Union Aviation Safety Agency approval secured the G1 to the G2 reduced ambient cabin noise levels by up
following May. to 3dB. Matthew Bergwall, Cirrus’s director of Vision
The world’s most affordable light jet enjoyed Jet product line, says this reduction allows him to
immediate market success, and more than 260 have characterise the type’s cabin as a headset-free zone.
been delivered to date. Recently, Flight International was invited to fly the
I was fortunate to fly the original Vision Jet in July Vision Jet G2+ out of San Jose’s Norman Y Mineta
2017 for Flight International. Since then, Cirrus has International airport. Cirrus’s piston product line fea-
not stood still, offering a major upgrade with its Gen- tures large and airy cabins, and the Vision Jet contin-
eration 2 (G2). Launched in early 2019, this standard ued this feature. As I had noted before my flight four
increased the jet’s operating ceiling from 28,000ft years ago, the Vision Jet has a certain ramp presence
to 31,000ft, made possible by upping the Williams driven by its sizeable cabin with large windows,
International FJ33 engine’s thrust output at altitudes and the single jet engine mounted prominently on
above 24,000ft. its fuselage’s dorsal spine. Finally, the large V-tail,
The Vision Jet’s composite fuselage was also rein- employed so that engine exhaust would not impinge
forced, so that the original G1 version’s 8,000ft cabin on the empennage, shouts: “Look at me!”
altitude pressure could be maintained. This higher I accompanied Bergwall as he performed the
altitude and thrust capability pushed maximum range pre-flight walk-around inspection of our preview
out to 920nm (1,700km) with four occupants. Stated aircraft, N275CM; a production-representative G2+.
in other terms, the G2 could carry 68kg (145lb) more There was little to visually differentiate this from the
payload than the G1 over 800nm. original variant, but keen eyes might notice the two
Aside from its increased performance, the G2 also broadband antennae mounted on the underside of
gained an auto-throttle (AT), a welcome addition that the fuselage. As we circled the jet, Bergwall pointed
reduces pilot workload. out where minor aerodynamic refinements had been
In July 2021, Cirrus announced the latest upgrade made to reduce drag.
to the SF50, the Vision Jet G2+, offering what might The original Vision Jet had Boundary Layer Ener-
be best characterised as increased bandwidth. gisers (BLEs) installed before the ailerons to improve
The major update is in enhanced hot and high op- handling at high angles of attack. Follow-on testing
erating performance. Changes to the FJ33’s FADEC for the G2 showed they could be removed with no

46 Flight International October 2021


Flight test Cirrus Vision Jet G2+

Increase in available thrust from Williams FJ33


engine enables greater range and/or payload

920nm
Cirrus Aircraft

Range of Vision Jet G2+ at maximum take-off weight


(2,722kg) and with four occupants aboard

October 2021 Flight International 47


Cirrus Aircraft

Cabin can accommodate up to


five adults and two children

adverse effect. As I would find out later while in that year. According to Garmin, Autoland is “the
flight, the BLE-free wing provides for lighter lateral world’s first certified autonomous system designed
control stick forces and crisper roll performance. Few- to activate during an emergency to safely fly and
er parts and better performance equals a win-win. land an aircraft without human intervention”. One
Integral steps on the lower half of the clamshell of three aircraft types so far to be certificated with
door aided entry to the large, airy cabin. Before Autoland – along with the Daher TBM 940 and Piper
settling into the left-hand pilot seat, I took note of the M600 SLS – the SF50 is the only jet.
passenger accommodation. The cabin is fitted with Safe Return is armed by pushing the ceiling-mount-
three seating rows, with removable seats. The dens- ed button. At altitudes of more than 600ft above
est configuration offers seating for seven: five adults ground level (AGL) this will engage the system after
and two children. Ours featured two middle-row a 10s delay. A green “landing airplane” icon illumi-
seats, separated by a console, and two children’s nates on the panel to show activation. At any time,
seats in the third row. A 51cm (20in) LCD display pushing the yoke-mounted autopilot (AP) disconnect
viewable from the aft two rows was a feature sure to switch will disengage Safe Return.
put the in-flight broadband to good use.
One unique aspect of the Vision Jet’s layout is Safety first
where the emergency switches are located. Engine Designed primarily for cases when the pilot is inca-
fire control switches, emergency locator transmitter, pacitated or unable to land the aircraft, Safe Return
quick-don crew oxygen masks, as well as several turns the Vision Jet into an autonomous air vehicle.
other emergency controls, are conveniently placed The system uses all available resources to find the
on the overhead above the flight deck. The Cirrus nearest suitable airport to land safely. The transpond-
Airframe Parachute System (CAPS) actuation handle er is automatically set to 7700, with advisory radio
is nestled between the oxygen masks. broadcasts made on air traffic control and Emergen-
Standard across the whole Cirrus offering, CAPS cy Guard frequencies. During the emergency recov-
is a hallmark of the airframer’s dedication to provid- ery, passengers are informed of the time remaining
ing industry-leading safety features. Just aft of the to landing. Once on the ground, the Vision Jet brakes
CAPS handle is the autoland activation panel, with itself to a stop on the runway.
its large recessed red activation button accessible to It should be noted that operation of Safe Return is
the first-row passengers. predicated on good GPS data, and degraded opera-
Safe Return is Cirrus’s implementation of Garmin’s tions can result if there are aircraft system failures.
Autoland system, which was awarded the 2020 This revolutionary enhancement provides an addi-
Collier Trophy, recognising it as the greatest accom- tional layer of safety to operations of the Vision Jet,
plishment in aeronautics or astronautics in the USA which was itself a Collier Trophy winner in 2017.

48 Flight International October 2021


Flight test Cirrus Vision Jet G2+

As Bergwall strapped into the right-hand pilot seat,


I reacquainted myself with the Vision Jet’s flightdeck.
When I had first sat in the type four years earlier, I
noted that the flightdeck was “arranged in a some-
what unique manner”. The forward panel was unlike
any aircraft I had flown before, looking like it came
from a car of the future.
Over the intervening years the design has grown
on me. It is anchored by two 35cm GDU 1400 dis-

Cirrus Aircraft
play units, for the primary and multi-function flight
displays. A bolster forward of the screens gives
Ken Hall

the flightdeck its unique look, with three GTC 580


touchscreen controllers placed below it. The number
one (leftmost) screen also serves as a standby flight
First-row passengers display. The AP control panel is placed below the
can reach Autoland controllers, with the single thrust lever (TL) on the
activation button small centre console.
Engine start controls are located just forward of
the sidestick. Placing the engine knob to RUN and
depressing the engine button initiated the start se-
quence. The FADEC-controlled start was essentially
automatic, with the pilots monitoring for an abnormal
start. Time to IDLE was 25s, with interstage turbine
temperature peaking at 655°C (1,210°F); well below
the 1,000°C start limit.
The flaps were set to the take-off setting (50%)
before the taxi to San Jose’s runway 30L. Taxiing
the Vision Jet would turn out to be the hardest task

M0.53
Cirrus Aircraft

Cirrus SF50 Vision Jet G2+ specifications Maximum operating Mach speed

Dimensions

Length 9.3m I would perform on the preview flight, owing to its


Height 3.3m fully-castoring nose wheel. Cirrus ecosystem pilots are
Wingspan 11.7m used to this, but for me it was a bit of a learning curve,
Wing area 18.18sq m especially as the Vision Jet tried to weather vane into
the 13kt (24km/h) crosswind. However, by the time
Passenger cabin
we reached the runway I had gained confidence in my
Length 3.5m ability to keep the G2+ on taxiway centrelines.
Width 1.56m Before lining up on the runway, Bergwall reviewed
Height 1.24m take-off contingencies. Response to an engine failure
Cabin volume 4.81cb m would be guided by altitude. Below 600ft AGL: land
Baggage stowage* 0.63cb m/136kg straight ahead; between 600ft and 2,000ft AGL: de-
ploy the CAPS; and above 2,000ft: initiate an air start
Weights**
while turning towards an emergency landing field.
Maximum take-off weight 2,722kg Cleared for take-off, I advanced the TL to the full
Maximum landing weight 2,517kg forward take-off (TO) detent. On the 24°C day TO
Basic empty weight 1,610kg power stabilised at 98% of rated (SL STD Day). Dif-
Useful load 1,112kg ferential braking was used to maintain the centreline
Usable fuel capacity 907kg until the rudder become effective at around 40kt
Full fuel payload 205kg indicated airspeed. At 85kt, a moderate aft pull was
needed to establish the 5° nose-up TO attitude.
Performance
Pitch trim easily removed yoke force chang-
Take-off distance** 973m es caused by flap retraction during acceleration
Operating ceiling 31,000ft through 115kt. At 5,000ft, I retarded the TL to the
Range*** 920nm MCT detent, (62% thrust for that day) and estab-
Maximum operating Mach speed M0.53 lished a 150kt en route climb. I referenced the flight
Landing distance**** 918m director’s (FD’s) ‘Highway in the Sky’ boxes to keep
Notes: *Plus optional 0.11cb m/18kg **MTOW, SL, ISA ***MTOW, IFR reserves, four occupants
****MLW, SL, ISA
the Vision Jet on the published ground track and at
desired climb speed.

October 2021 Flight International 49


During the climb I engaged the AP and familiar-
ised myself with the Perspective Touch+ flight deck.
Time to level off at 31,000ft was slightly over 25min.
During the climb, temperature was about 10°C hot-
ter than standard. With three occupants, book data
for the G2 showed the time needed as 32min, so our
G2+ had reached its operating ceiling 6min sooner
than its predecessor.
The first leg of my preview flight was to Bishop,
California. Increased TO thrust is the main perfor-
mance improvement offered by the Gen 2+, unless
you are glued to a screen. Bishop sits at 4,124ft
mean sea level (MSL), at the northern end of the
Owens Valley, and forecast high temperatures would
make it an ideal place to demonstrate the G2+’s
increased performance.
Cruising at 31,000ft en route to Bishop I left the TL
First-row passengers
in the MCT detent (34% thrust), to see how fast the
Nose
canhouses
reach Autoland
G2+ would go. After 5min of slow acceleration, it set- Ken Hall
recovery parachute
activation button
tled at 188kt indicated airspeed. Cirrus lists 305kt for
high-speed cruise, but this is predicated on standard
day temperatures. On our test day it was 10°C hotter,
yet our true airspeed was 313kt (Mach 0.52). Fuel with gear down and flaps at 100%, the Vision Jet had
flow was just 65gal/h. As with the climb performance, a reference speed of only 85kt indicated airspeed.
Cirrus had under-promised and over-delivered. When MINIMUMS was announced by the flight man-
agement system, I pushed the TO/GA button on the
Conversation point TL. I sat back and watched as the aircraft pitched to
While in cruise I also noted the 6.7psi/462hPa delta 7° nose up. I immediately retracted the flaps to 50%,
p pressurisation system was maintaining a cabin alti- followed by the gear when a positive rate of climb
tude of 8,000ft, comparable to that of many airliners was established. Passing 115kt I retracted the flaps and
at cruise altitude. I also took off the noise-cancelling clicked off the AP and AT to hand-fly the circuit to
headset to assess ambient flightdeck noise level. It runway 17, as the winds were 180°, 17kt, gusting 23kt.
would be a bit of a stretch to compare it to my flight Despite the bumpy conditions, the Vision Jet
four years ago, but I did note that we could converse was a pleasure to fly in the circuit. On short final
easily over the background noise. I retarded the TL to IDLE at 30ft, and the flare
With my headset back on, we prepared for the manoeuvre, started a few feet above the runway,
RNAV (GPS) runway 12 approach, to be followed by resulted in a soft touchdown. Light toe-braking
a low approach and visual circuit to runway 17 to a slowed the Vision Jet for runway turn-off and taxi
full stop. Bergwall guided me through, loading the back to runway 12 for our flight back to San Jose.
approach and setting our minimum descent altitude Lining up for take-off on runway 12, I advanced the
at 6,600ft MSL. With the AP and AT engaged, we TL to the TO stop and noted available thrust was
descended in Vertical Speed mode to the Final Ap- about 93% – a sizeable increase over the G2’s. FADEC
proach Fix (JAAKE) altitude of 7,900ft sea level just changes – akin to the automatic thrust reserve feature
outside of JAAKE. available on some twin-engined jets, which boosts
Established on final, the AP and AT did an excellent thrust on the good engine in the event of a failure to
job of tracking the approach path. Fully configured, the other – deliver the additional thrust. On the 38°C

Cirrus SF50 Vision Jet G2+ versus competitors


SF50 Vision Jet Eclipse 500* Piper M600

Cabin (L x W x H) 3.5 x 1.56 x 1.24m 3.75 x 1.43 x 1.28m 3.76 x 1.25 x 1.18m
Range (four occupants, NBAA IFR) 920nm 1,125nm 1,484nm
Operating ceiling 31,000ft 41,000ft 30,000ft
Engine/s 1 x Williams International FJ33 2 x P&W Canada PW610F 1 x P&W Canada PT6A
Maximum take-off weight 2,722kg 2,722kg 2,722kg
Useful load 1,112kg 1,089kg 1,089kg
Take-off distance 973m 742m 803m
Landing distance 918m 850m 810m
Maximum cruise speed 311kt 375kt 274kt
Stall speed 67kt 69kt 62kt
Thrust-to-weight ratio 31% 30% n/a
Wing loading (kg/sq m) 150 203 140
Price (typical) $2.98m n/a $2.85m
Source: Manufacturers Note: *Used example

50 Flight International October 2021


Flight test Cirrus Vision Jet G2+

plenty of visual and aural cautions/warnings provided


to alert the pilot of the slow speed condition.
At shaker activation, the Vision Jet was stable,
with little if any wing rock. Additionally, the jet was
responsive to small control inputs at this low-speed
condition. The AT will prevent slowing to an unsafe
speed, waking up if not engaged to keep the Vision
Jet out of the shaker situation.
With the slow-speed manoeuvring complete,
I started a descent for the ILS approach to runway
30L. During the descent I executed a number of 45°
to 60° angle of bank (AoB) turns. The Vision Jet’s
Electronic Stability and Protection (ESP) system
kicked in as the AoB exceeded 45°. ESP is a great
safety feature, helping to prevent an unusual attitude
from upsetting the pilot’s day.

Distinctive V-tail contributes


Soft landing
Ken Hall
to light jet’s ramp presence
The final event of the preview flight was a hand-
flown ILS approach to a full stop landing. During the

30s
approach to runway 30L, I found the FD provided
intuitive guidance to help me keep the Vision Jet on
course and on glide slope. Approximately 30% thrust
held our target speed, again just 85kt. As was the
case at Bishop, the touchdown was a smooth one,
no doubt aided by the trailing link main landing gear.
Moderate braking slowed the Vision Jet to taxi speed.
My flight in the upgraded Vision Jet G2+ revealed a
Time for Safe Return system to activate if there is no pilot single-engined jet with docile handling qualities and
activity following emergency descent to 14,000ft a remarkable number of safety features. Increased
take-off thrust markedly increases the type’s capabili-
ties in hot and high conditions.
day, book take-off roll for a G2 is 3,600ft, while our The Perspective Touch+ avionics package is an ex-
G2+ lifted off in only 3,000ft. tremely capable one, with safety features such as the
The FADEC remapping provides a 4% thrust in- blue LVL button and ESP, which in addition to its roll
crease at SL STD Day, and up to 20% more at higher protections also offers low- and high-speed protec-
temperatures and elevations. According to Bergwall, tions. CAPS is a proven safety system that has saved
this now opens up 4,000ft-long East Coast airfields to numerous lives. Finally, Safe Return adds an entire
maximum gross weight take-offs in typical hot sum- other layer of safety, virtually eliminating the risks
mer temperatures. Out of Henderson, Nevada – Las posed by pilot incapacitation.
Vegas’s general aviation/executive airport – at 41°C the The Vision Jet G2+ offers marked performance im-
G2+ can carry 227kg more payload than the G2. This provements over the G2, along with in-flight broad-
additional capability will no doubt be appreciated by band which is sure to please pilots and passengers
Vision Jet pilots, with the only downside being a slight alike. More capability in a safer package is a sure
increase in Cirrus’s Jet Stream hourly cost. recipe for success, and Cirrus has cooked up another
I hand-flew the climb out of Bishop as we circled to winner with its Vision Jet G2+. Z
gain altitude to cross the Sierras at 16,500ft MSL. At
this lower-altitude transit, a fuel flow of 81gal/h was
needed to maintain 215kt indicated, with a resultant
true airspeed of 285kt. During the medium-altitude
cruise, Bergwall discussed the Vision Jet’s emergen-
cy descent mode (EDM), an automated descent to a
safe altitude in the event of cabin pressure loss.
The Vision Jet’s AT and Safe Return features greatly
enhance the effectiveness of EDM. The AT allows the
thrust to be reduced, expediting the EDM’s descent
to 14,000ft. Safe Return adds a new safety net. After
levelling at 14,000ft, if there is no indication of pilot
activity within 30s, Safe Return activates on the as-
sumption that the pilot is incapacitated.
Before descending into San Jose I was able to
explore the Vision Jet’s slow-speed handling char-
acteristics. I accomplished two approach to stall
manoeuvres; one clean and the other in a landing
configuration, with gear down and flaps at 100%. In Gerzanics (left) with Cirrus Vision Jet
Ken Hall

both manoeuvres I held aft sidestick until the stick product director Matthew Bergwall
shaker activated. Before shaker activation there were

October 2021 Flight International 51


Technologies and programmes for cutting carbon
emissions will feature at latest NBAA event
BillyPix

Mark Pilling London technology to deliver sustainable aviation,” Kurt Ed-


wards, director general at the International Business

W
Aviation Council (IBAC), tells FlightGlobal.
hether it is devastating forest fires in Business aviation leaders are quick to point out that
Siberia, a decade-long drought in Chile, the industry has taken a leadership stance on sustain-
or unprecedented floods in China’s ability for years, delivering the “important milestone”
Henan province and in Germany, the of the Business Aviation Commitment on Climate
evidence of rising greenhouse gas emissions on our Change (BACCC) – promising to reduce the sector’s
planet is plain to see. impact – as long ago as 2009, explains Edwards.
For many, at both an individual and business level, The sector’s association heads and thought-leaders
the issue of tackling climate change and what that across industry are discussing – with the emphasis on
means to our behaviour is increasingly becoming part doing “our best to provide some level of analysis” –
of our daily lives and workplace agendas. whether the 2009 commitment should be updated,
2021 may be looked back upon as the year when not and made more ambitious, says Edwards.
only did the Covid-19 pandemic finally come under
control, but also the point when climate change was Standard target
properly recognised as a crisis requiring urgent action. There are two main issues. The first is whether
In aerospace, where all sectors are working towards business aviation should align its commitment with
a world where they use less fossil fuel and pay for the what is fast becoming the standard – net zero green-
carbon they emit, the business and general aviation house gas emissions by 2050. As it stands today, the
industry believes it is playing its part, and will use the BACCC commits to halving CO2 emissions by 2050
NBAA-BACE event to demonstrate its commitment relative to 2005 levels.
and leadership on sustainability. That goal is a challenge, considering the progress
It is an issue that has seen the industry globally of SAF and technologies envisaged at present, but
coalesce as one, especially around the need to devel- is possible, says Edwards. Today, he notes, although
op and promote the use of sustainable aviation fuel the analysis is “terribly fuzzy” looking 30 years ahead,
(SAF). “When you see the business aviation associa- the industry’s thinking is that net zero could possibly
tions of Europe, North America, at the international be achieved by 2060-2065 without using carbon
level, GAMA [the General Aviation Manufacturers offsetting, according to the BACCC assumptions.
Association], the OEMs and many others, coming This brings about the second issue. For business
together with one voice on sustainability, that is a aviation to commit to an ambition of net zero by 2050,
huge indication of the support behind this important “we would need much greater availability of SAF,

52 Flight International October 2021


Business aviation Sustainability

The business aviation industry will use this year’s


gathering to take stock of its sustainability
credentials at a show expected to place more
emphasis on the environment than ever before

Green
shoots
important leaps in aircraft technology and be able
to use offsets to some degree,” says Edwards. In real
terms, this would mean the sector using all these tools
meeting of the Business Aviation Coalition for SAF,
made up of all the associations plus leading industry
players; an in-person event in Las Vegas to educate
to eliminate far more CO2 emissions than planned. and promote the use of SAF.
Explaining the targets and ambitions – and how to The second will be the launch of an NBAA ac-
meet them – to the sector is the critical, and complex, creditation programme, to “further advance a sus-
job of the IBAC and all the associations. “Our message tainability culture in business aviation organisations
to operators is we need to find some way to make this and recognise those that meet or exceed specified
not just affordable to them, but deliverable to them. criteria”. Organisations will be able to obtain separate
They need the ability to operate to their sustainable accreditations in four areas: flight, operations, ground
goals and work with [SAF] producers to make this support and infrastructure.
happen. We can set the targets, but ultimately every-
one will have to agree to that ambition,” says Edwards. Practical help
Discussions are under way about updating the in- “We have been working on the NBAA Sustainable
dustry’s sustainability commitments and the question Flight Department Accreditation Program for over a
will be prominent at the show. In that respect, and year with a pilot programme featuring a number of
for an industry super-keen to meet face-to-face once operators,” says D’Leon. Two of these have been the
again and to show off its green credentials, NBAA flight departments at US corporations Adobe and
2021 comes at a good time. Starbucks. “They have been helping us refine the pro-
Stewart D’Leon, director, technical operations at gramme. We have been getting significant interest.”
NBAA, says there are three sustainability initiatives The development of the first, formalised programme
planned at the show. The first will see the third summit for sustainability is exactly the type of work NBAA is
renowned for with its practical assistance for opera-

2060
tors, and will help make it a regular “doing business”
topic, rather than something out of the ordinary.
The third feature of NBAA will be a practical one
for exhibitors, who will be encouraged to sign up to
a “green pledge” to help make the actual show more
environmentally friendly (see p55).
After a two-year hiatus, NBAA offers an in-person
Earliest date to achieve net zero emissions without using opportunity for all to provide updates on their sus-
carbon offsetting, according to BACCC assumptions tainability progress.

October 2021 Flight International 53


“Bombardier expects environmental issues to be Hall. The pace of development will not necessarily
front and centre at NBAA-BACE this year – and as slow down, he believes, but with the range and size
an active member of the SAF Coalition, we recog- targets achieved, there is an opportunity for a switch
nise how increasingly important the environment has to environmentally-focused initiatives.
become to CEOs and flight departments, airframe “What is the next battleground? It is not going to
and powerplant manufacturers, suppliers and indeed be an operating cost issue, it is going to be in green
across the entire general aviation segment and busi- technology,” believes Hall.
ness aviation sector,” the airframer says. The engine OEMs are working hard on two sustain-
While Bombardier will keep the specifics back for ability-related fronts: research and development into
the show, “our overall engagement at NBAA-BACE hybrid and electric engines, and pursuing the approv-
and our announcements will demonstrate the compa- al of their engines for use with 100% SAF.
ny’s unrelenting commitment to sustainability”, it says. Although announcements specific to business avia-
“Sustainability and the journey to net zero will tion are scarce, the R&D efforts can be applicable to
be an essential part of our show appearance,” says all aircraft classes.
Rolls-Royce. “Of course, our Pearl engine family and “Most recently, we announced a $163 million in-
its newest members, the Pearl 700 for the Gulfstream vestment in a hybrid-electric demonstrator project
G700 and the Pearl 10X for the Dassault Falcon 10X, for regional aviation, backed by the governments
will be the focus of interest for our customers.” of Canada and Quebec,” says Makris. “Targeting a
With its PW800 family of engines, used on 30% reduction in fuel burn and CO2 emissions, and
Gulfstream’s G500 and G600 and the Falcon 6X, flight testing in 2024, this demonstrator will show the
potential of hybrid-electric propulsion technology to

30
set new standards for sustainable aviation. We are
confident this potential will eventually extend beyond
regional aviation to other segments as well.”
R-R has been busy in the urban air mobility (UAM)
and commuter markets. “We announced that we will
power Vertical Aerospace’s new [VA-X4] all-electric
UAM aircraft and that we joined forces with Tecnam
Number of green guidelines prepared by NBAA to help and Wideroe to deliver an all-electric [P-Volt] passen-
exhibitors lessen the impact of their show attendance ger aircraft ready for service in 2026.”

delivering a 10% increase in fuel efficiency, Pratt &


Whitney Canada (P&WC) is 100% committed to the
industry’s goals to “significantly reduce CO2 emis-
sions and to drive even further efficiency from pro-
pulsion technology”, says vice-president marketing
Irene Makris.
“This commitment is demonstrated in our efforts to
make current products environmentally ‘best in class’,
bring customers options through our carbon offset
programme, maximise the use of SAFs and invest
in new technologies and architectures that increase
engine efficiency,” says Makris.
Pratt & Whitney Canada

Absent giant
Gulfstream, which has been pioneering sustainability
for years and was an early adopter of SAF, has
chosen not to attend NBAA this year, although it will
return. “Gulfstream has made the decision to not
attend NBAA-BACE or any large event this year. Our
customers have shared that their preference is for
smaller events right now, and we are hosting those “We announced a
accordingly,” it says.
NBAA has always been the fairground for major $163 million investment
aircraft launches, with business jet makers working
on a cycle of a new airframe every decade or so, in a hybrid-electric
compared with the 20- to 25-year cycle of Airbus and
Boeing. “The competitive side of business aviation, demonstrator project for
with five mainstream OEMs and two to three pe-
ripheral ones, has undoubtedly driven development regional aviation, backed
at such a pace,” explains Dan Hall, senior valuations
consultant at Ascend by Cirium. by the governments of
“The latest advances in aircraft development have
been about greater range and greater size. With Canada and Quebec”
aircraft such as the G700 and Bombardier Global
7500 the industry has finished that mission,” says Irene Makris Vice-president marketing, Pratt & Whitney Canada

54 Flight International October 2021


Business aviation Sustainability

Anthony Pecchi/Dassault Aviation


PW800 engines deliver a 10% increase
in fuel efficiency for the Falcon 6X

“We are also quite busy in the electrification of the


small propeller market. The impact in the long-range, NBAA builds on environmental pledge
large-cabin business aviation market will be rather
evolutionary,” R-R says. “We will see SAF-powered, Shows and exhibitions can represent something
‘more electric’ engines that are able to deliver more of a throwaway affair – a lot of people travel
electrical power which can then be used to power to a pop-up event for a few days and then it
certain secondary systems – for example, mechani- disappears, leaving a lot behind (and material
cal/hydraulic systems. We are well positioned for all that is rarely used again). NBAA is taking a lead
the coming opportunities.” as a show organiser, to bring a greater degree of
sustainability to events with its “green pledge”.
Offsetting course “NBAA is engaging its exhibitors to be more
Several of the OEMs also offer carbon offsetting sustainable – shows can produce a lot of waste,
services. In May, R-R launched SAFinity, which will in- but it doesn’t have to be that way,” says Edward
itially cater for business aviation users, enabling them Bagsic, its senior manager of conventions, VIPs
to invest directly in SAF. P&WC recently launched a and budgets.
Carbon Offset Service, tied to its Eagle Service Plan The organiser has produced 30 guidelines
maintenance programme for business jet engines. “We that exhibitors can follow to reduce their carbon
expect demand for carbon offsetting to grow, and we footprint – such as ordering local food for their
are actively working on expanding this service to other chalets, or not using “build and burn” booths –
engines within our portfolio,” says Makris. and is asking participants to pledge to use at least
There will be plenty of SAF-related news at NBAA, five of them.
as more fixed-base operators, such as Signature About 30 companies had signed up to the
Flight Services, and fractional operators like NetJets, initiative by mid-August, and more will join as the
move as quickly as possible to offer it to customers. green pledge scheme expands both at this show
Users, too, as they seek to meet their Environmental, and at future events.
Social and Governance targets and drive towards “When we started thinking about the 2020 show
net zero by 2050, will be asking how the industry is it was always top of mind to make a meaningful
able to help them. sustainability project on the ground to match the
After a long wait, the show will be a celebration as industry’s sustainable initiatives in the air,” says
the industry gathers once again. However, amid the Bagsic. “NBAA 2021 will be the most sustainable
talk of new aircraft orders and a return to growth, show we have done, and we believe we are one
the discussion around sustainability and the environ- of the first shows in aviation to be doing this.”
ment will never be far away. Z

October 2021 Flight International 55


Air taxi developers have been buoyed by major
recent investments in their advanced air mobility
projects, but now the hard work begins on the path
to achieving certification and service entry

Ready
to rise?
Jon Hemmerdinger Tampa pandemic, the electric-aircraft sector – also known as
advanced air mobility (AAM) – has expanded rapidly.
Easy access to capital, technology improvements and

I
nvestors have long flocked to aerospace companies, social pressure to curb carbon emissions have helped
eager to back visionary projects that may or may not to fuel the rise.
get airborne. The romanticism of flight draws the dol- Developers, now racing towards ambitious
lars. So does the sector’s ability to connect the world, service-entry goals, have recently announced billions
and the sheer marvel of soaring above the earth. of dollars in new investments and billions more
In recent times, the start-ups du jour have been in purchase commitments. Several have recently
developers of electric aircraft, including fixed-wing embarked on efforts to become publicly traded,
types and electric vertical take-off and landing jumping aboard the so-called “SPAC” – special-
(eVTOL) models. The companies say their concepts purpose acquisition company – bandwagon. These
can transform short-distance travel. entities are shell companies established to bring
The visionaries will be back at NBAA-BACE in promising start-ups public.
Las Vegas, grouped in the northwest corner of the Still, much about electric aircraft remains unproven.
show floor in a section called the “AAM & Emerging Analysts question whether designs can be financially
Technologies Zone”. successful, either as air taxis or business or executive
Such entrepreneurs have been mainstays at NBAA transports. They cite technology and infrastructure
shows for several years. But since 2019, despite the hurdles, certification challenges, questions of public

56 Flight International October 2021


Business aviation eVTOL

XTI Aircraft is developing


hybrid-electric TriFan 600

XTI Aircraft
to forward flight, propelled by wing-integrated pro-
pellers. It will have a 70-87nm (129-161km) range and a
top speed of 152kt (282km/h), Jaunt says.
Jaunt’s partners include BAE Systems, which is
helping with flight controls, power management and
energy storage, and CAE, which is developing an
engineering simulator. Jaunt aims for Journey to be
certificated in 2026 and to enter service in 2027.
Bell, which made a splash unveiling its air taxi con-
cept, Nexus, in 2019, will be back at NBAA. Nexus was
originally designed as a hybrid-electric aircraft with
six ducted fans. Bell has since tweaked to its latest
“4EX” variant, which has four fans and an all-electric
propulsion system.
Kitty Hawk is developing a single-passenger,
eight-propeller eVTOL called Heaviside. Kitty Hawk
also formed California eVTOL maker Wisk Aero
through a joint venture with Boeing in 2019. Wisk is
developing a passenger eVTOL model and plans to
start a trial programme in New Zealand.

Business angle
California-based Overair is developing a five-passen-
ger, four-propeller eVTOL platform called Butterfly,
targeting first flight in 2023, US Federal Aviation Ad-
ministration (FAA) certification in 2025 and service
Embraer subsidiary Eve Urban Air Mobility plans to
entry in 2026.
Embraer

have its eVTOL aircraft flying passengers by 2026


UK company Samad, meanwhile, is developing
e-Starling, which it calls the “world’s first hybrid-elec-
tric business jet”. The five-passenger aircraft will have
four ducted fans, cruise at 250kt and have 540nm of
acceptance and the enormous cost of developing and range, the company says.
producing a new breed of aircraft. Another exhibitor, Colorado-based XTI, partnered
“Thanks to vast pools of cash sloshing around in this year with public holding company Xeriant Aero-
the economy, AAM concepts are now proliferating,” space to help develop a fixed-wing, hybrid-electric
Teal Group analyst Richard Aboulafia wrote in a July aircraft called the TriFan 600.
paper. However, he notes: “The bigger the bubble, the In a January report, consultancy Deloitte estimates
bigger the collapse.” the US AAM market will be worth $115 billion annually
Aboulafia questions whether start-ups can ever sell by 2035, with passenger and cargo operations each
enough eVTOL aircraft to offset steep development accounting for about half. More than 200 companies
and production costs. globally are developing eVTOL aircraft, and private
Exhibitors at the show this year will include eVTOL players had invested $2 billion in such pro-
electric aircraft developers Bell, Jaunt Air Mobility, jects as of September 2020, Deloitte says.
Kitty Hawk, Overair, Samad Aerospace and XTI Air- The consultancy and others stress that the sector
craft, according to NBAA. needs government support with regard to certifica-
The companies are targeting similar markets, but tion, standards development and airspace integration.
with differing designs. Alex Krutz, managing director of aerospace and
Jaunt, for instance, is developing Journey, a defence advisory firm Patriot Industrial Partners,
“slowed-rotor compound” all-electric aircraft designed notes that there are numerous hurdles facing elec-
to take off vertically using a main rotor, then transition tric aircraft developers.

October 2021 Flight International 57


“All that air taxi nonsense is flooding back, albeit
with much shorter aircraft ranges,” says Aboulafia.
Comparing eVTOL operations to Uber “neglects the
fact” that Uber cars might cost only $10,000, while
eVTOL aircraft are expected to cost several million
dollars each, he adds. Securities documents show
that Lilium has pegged the price of its Lilium Jet at
$2.5 million, and Archer Aviation has suggested a
$5 million price tag for its eVTOL offering.
Countless other electric-aircraft developers have
made news this year. US company Eviation tweaked
the design of Alice, an in-development, clean-sheet,
fixed-wing electric aircraft. Alice now has a T-tail,
changed from a V-tail, two aft-fuselage-mounted pro-
pellers, instead of an earlier configuration with one
on each wingtip and also on the aft fuselage, and will

Joby Aviation
Joby Aviation is involved in joint
use two 850hp (634kW) Magnix Magni650 electric
flight-test activity with NASA
powerplants: it initially had three 375hp Magni250s.
The nine-passenger Alice will have a 440nm range,
250kt maximum cruise speed and enter service in
2024, the company has said.
They must meet stringent certification standards,
develop sophisticated supply and production sys- Public benefit
tems, deal with local noise regulations and address Embraer also has skin in the game, having in 2020
battery density and infrastructure challenges. Com- formed Eve Urban Air Mobility, a subsidiary aiming to
mercial success requires their aircraft to be competi- have its eVTOL aircraft flying passengers by 2026. Eve
tive with established transportation options, meaning has landed orders for hundreds of aircraft and signed
developers must keep a lid on costs – a difficult task, operating partnerships with companies worldwide.
because initial designs are intended to be piloted, California electric aircraft developer Joby Aviation
says Krutz. Eventually, developers hope to transition became a public company in August after merging
to full autonomy, which will reduce expenses and with a SPAC called Reinvent Technology Partners. The
open an extra passenger seat. deal left Joby with $1.6 billion in cash and proceeds.
Developers say eVTOL designs will be financially Joby is developing a single-pilot, four-passenger
viable as air taxis partly because they will be less eVTOL platform that will fly at up to 174kt and have
expensive to operate than conventional aircraft. more than 130nm range. It aims for 2023 certification
But Aboulafia says operating expenses are only and to begin commercial flights in 2024.
part of the equation. On 1 September, Joby kicked off a 10-day flight-
test programme in partnership with NASA, which is
working with several eVTOL developers as part of an
“The gap between effort to advance the technology.
The Joby-NASA tests “will help identify gaps in
manufacturing costs and current Federal Aviation Administration regulations
and policies to help incorporate AAM aircraft” into
sales prices obliterates national airspace, NASA says.
The FAA has also been collaborating with NASA,
manufacturers" and in 2020 released its urban air mobility “Concept
of Operations”, a document broadly describing the
Richard Aboulafia Analyst, Teal Group envisioned air taxi ecosystem and the FAA’s role.

“AAM backers focus on operating costs because


they look great,” he says. “But capital costs are the
real problem.”
Certificating an eVTOL aircraft will probably cost
several hundred million dollars, and manufacturing
costs will be steep, Aboulafia says.
“The gap between manufacturing costs and sales
prices obliterates manufacturers,” he adds. “With AAM,
everyone pretends that… capital costs aren’t a problem
at all. The result is a market valued in the trillions.”
Business aviation consultant Brian Foley sees paral-
lels between eVTOL products and the very light jets
developed in the early 2000s. Those aircraft – types
Archer Aviation

such as Cirrus Aircraft’s SF50 Vision Jet, Cessna’s


Citation Mustang, Eclipse Aerospace’s Eclipse 500
and Honda Aircraft’s HondaJet – were also envisioned Archer’s technology has
as air taxis. That dream never materialised. attracted United Airlines

58 Flight International October 2021


Business aviation eVTOL

Virgin Atlantic
Virgin Atlantic will be a customer for
Vertical Aerospace’s VA-X4 air taxi

The administration says it can certificate electric eVTOL developer has targeted a 2024 service entry
aircraft through existing regulations, though “some for its six-passenger Lilium Jet, which will have a
certifications could require the FAA to issue special 135nm range and 152kt cruise speed. In September,
conditions or additional airworthiness criteria, de- Lilium said David Neeleman, founder of Azul, Breeze
pending on the type of project”. Airways and JetBlue Airways, will join its board.
The FAA has also established a “Center for Emerg- UK company Vertical Aerospace made big news
ing Concepts and Innovation”, through which it helps in June, announcing that American Airlines, Virgin
certificate applicants meet requirements. Atlantic and aircraft lessor Avolon had agreed to
Several other eVTOL developers are pursuing purchase up to 1,000 of its in-development VA-X4 air
SPAC-enabled go-public plans. They include Archer, taxis. American and Avolon also said they intend to
which in February agreed to complete the process by become equity investors in Vertical.
merging with SPAC Atlas Crest Investment. The com- On the same day, Vertical became the latest eVTOL
panies previously pegged Archer’s enterprise value at developer to reveal a go-public plan, saying it intends
$2.7 billion, but in July slashed the figure by 38%, to to merge with Broadstone Acquisition. The five-seat
$1.7 billion. Despite the shift, Archer says its manufac- VA-X4 will have about 87nm of range and a top
turing, sales and pricing plans remain unchanged. speed of 176kt. Vertical aims to achieve type certifica-
Also in February, Archer said United Airlines had tion in 2024.
committed to buy up to 200 of its in-development Other US players include eVTOL developer Beta
aircraft, a deal potentially worth $1 billion. Aboulafia Technologies and two developers of electric short
notes though that commitments to purchase such take-off and landing aircraft: Airflow and Electra Aero.
in-development products often involve little or no UK-based Faradair Aerospace, Sweden’s Heart Aer-
money changing hands. ospace and France’s Aura Aero are working to bring
electric or hybrid-electric commuter aircraft to market.
On target? If the developers are right, electric aircraft might
Archer aims to achieve certification of its four-pas- actually be shuttling passengers within a few years.
senger eVTOL platform in 2024. In June, the compa- But Aboulafia notes that start-ups can become more
ny unveiled a two-seat demonstrator called Maker, financially precarious as they near “the finish line” –
which has 12 wing-mounted rotors, a 52nm range and that is, when they start shelling out big money to fund
can cruise at up to 130kt. development, certification and production. Indeed,
Archer has partnered with auto giant Stellantis, supersonic aircraft developer Aerion shuttered in 2021.
which will assist with manufacturing and supply, and “Carnage is guaranteed,” Aboulafia says. Z

$3-4
with Reef Technology, which operates parking facili-
ties – possible eVTOL operating bases. On 2 Septem-
ber, Archer co-founder and co-chief executive Adam
Goldstein said he expects passengers will pay $3-4
per mile to travel on Archer’s air taxis. The company
has also been embroiled in a lawsuit with Wisk, which
sued Archer earlier this year, alleging patent infringe-
ment and trade secret theft.
Lilium’s go-public plan, disclosed in March, involves Amount per mile passengers will pay to travel on
merging with a SPAC called Qell Acquisition. The Archer Aviation’s air taxis, according to the company

October 2021 Flight International 59


Launch customer All Nippon Airways put
Dreamliner into service on 26 October 2011
Boeing

Jon Hemmerdinger Tampa experience to a whole new level,” says Alex Krutz,
managing director of aerospace advisory firm Patriot

O
Industrial Partners. “There were many advancements,
n 26 October 2011, an All Nippon Airways such as the composite technology, cabin noise re-
(ANA) Boeing 787-8 roared off a Tokyo duction, improved cabin pressurisation and systems
Narita runway, marking the first passenger advancements, with the 787.”
flight of a jet that changed so much about But the 787 also demonstrated the difficulty of
long-haul travel. keeping development of wholly new technologies on
The 787 pushed technological boundaries. track, especially when relying on suppliers, he adds.
Airlines used the jet to launch hundreds of formerly “Operating metrics are very strong, passen-
uneconomical routes. With the 787, Boeing jumped ger comfort is excellent – but all this [is] clearly

1,423
headlong into composite manufacturing and trans-
formed its supply chain. Passengers benefited from a
reduced cabin-pressure altitude and larger windows.
Yet Boeing’s execution can be called anything but
flawless. Countless troubles, many related to out-
sourcing an immense amount of 787 work, plagued
the programme from its start to the present day.
Ten years in, the 787’s legacy continues unfolding,
defined to date by transformative accomplishments Cumulative firm orders for all variants of the 787,
and notable setbacks. Boeing says the jet’s merits as at the end of June 2021
will propel it well into the future. But production
cuts, a delivery halt and slumping demand leave
uncertain whether the programme will rebound to overshadowed by quality and execution issues,” says
its pre-pandemic heyday. Michel Merluzeau, aerospace analyst with consultan-
“I think it is the plane of the future, because the first cy AIR. “Ten years on, the 787 looks like it has fallen
10 years is just the beginning,” Boeing vice-president short of expectations.”
of commercial marketing Darren Hulst says. “Long- Specifically, he says, the jet has not delivered
haul travel requires connectivity… What the 787 did promised reduced maintenance costs, citing 787
was allow airlines to fly to more points via hubs.” structural issues.
The jet’s sales success is undeniable. At the end of In December 2003, after abandoning its Sonic
July, Boeing had logged 1,423 cumulative firm orders Cruiser project, Boeing’s board approved plans for
for the 787 family, including more than 400 still-un- the “7E7 Dreamliner”, which it would rename the 787.
delivered jets. The programme’s official launch came in April 2004
“From a product and technology standpoint, the with a 50-strong order from ANA. The project called
787 changed our industry and it took the customer for a 200- to 300-seat family of airliners designed to

60 Flight International October 2021


Cover story 787 anniversary

With its manufacturing innovation and use of a


global supply chain, the 787 has been a big sales
success. But its first 10 years of service have also
represented a major learning curve for Boeing

A dream
first decade?
operate 3,500-8,500nm (6,480-15,700km) routes.
The airframer aimed to achieve first flight in 2007
including software problems, improperly installed
fasteners, the need for wing-to-body reinforcements
and first delivery and service entry in 2008. and a mechanics’ strike.
At the time, Airbus was heading in the opposite On 15 December 2009, the first 787 (a -8) lifted
direction, developing the much larger A380; Boeing off the earth. Boeing hoped to push the programme
thought the market needed something smaller that through certification in eight and a half months, but it
would be profitable on a wider range of routes. took about 20 months as hiccups continued – includ-
Powered by either GE Aviation GEnx or Rolls-Royce ing an electrical fire and a Trent 1000 failure.
Trent 1000 turbofans, 787s would be different. Boeing In August 2011, the US Federal Aviation Administra-
gave the jet a composite fuselage composed of sin- tion (FAA) certificated the 787-8, a 248-passenger
gle-piece barrels, a design the airframer says is about variant (in two classes) with 7,305nm of range.
20% lighter than an aluminium fuselage and contrib- “Boeing tried to do too much too soon,” Merluzeau
utes to a 30% reduction in airframe maintenance costs. says, citing difficulties with integrating advanced sys-
tems. “Boeing also learned a hard lesson about relying
Under pressure extensively on suppliers that did not have the exper-
Thanks to the composite fuselage, the jet’s cabin is tise [or] experience to lead integrated teams.”
pressurised to the equivalent of 6,000ft (not 8,000ft, There were delivery delays after certification, as
as with older jets) – a difference Boeing says reduces Boeing had to incorporate design changes and retrofit
headaches and fatigue. already-completed jets – a substantial job because it
Additionally, the 787 relies more on electricity to had ramped up production before certification was
power its systems. Older jets use pneumatic systems finished. It delivered just three 787s in 2011.
which take bleed air from the engines, robbing the
powerplants of air that could otherwise be used to
produce thrust. The bleedless technology boosts effi- “Boeing learned a hard
ciency and enables weight saving through eliminating
heavy components. lesson about relying
Notably, with the 787 Boeing revamped its design,
engineering and production strategy by handing a extensively on suppliers
big portion of the work to a global cadre of suppliers.
“The 787 was very much an outsourced airplane, ver- that did not have the
sus the 777,” says Krutz. Joining the programme under
“risk-revenue partnerships”, suppliers took on devel- expertise or experience
opment of entire systems, advancing technically in the
process. “It really created large systems providers.” to lead integrated teams”
First flight did not happen in 2007 as hoped, nor
in 2008. Boeing delayed the milestone amid issues Michel Merluzeau Aerospace analyst, AIR

October 2021 Flight International 61


The “787’s new technology and systems did take
longer to qualify for a variety of reasons. There were
many lessons learned,” Krutz says.
The programme also made clear that aircraft with
advanced technologies might require eight or nine
years to develop and certify, not the seven years ex-
pected for previous conventional aircraft, Krutz adds.
On 25 September 2011, Boeing delivered the first
787, powered by Trent 1000s, to ANA. In 2012, the
carrier reported that its 787-8s had been burning

Stephan Savoia/AP/Shutterstock
17% less fuel per seat on domestic hops, and 21% less
on long-haul flights than 767s – figures that aligned
with Boeing’s promises.
In 2012, Boeing delivered 46 787s, including the
first produced at its new, second production site in
North Charleston, South Carolina. Its prime 787 site
was in Everett, Washington.
Problems persisted. Regulators grounded 787s for
four months in early 2013 following two lithium-ion Safety incidents included battery fire in a Japan Airlines jet in 2013
battery incidents.

5
entered service. Suddenly, carriers could make money
flying from major hubs to distant smaller cities –
routes that were unprofitable with larger widebodies.
The jets likewise proved successful on long-
established routes, such as between New York and
London, he adds. Japan Airlines flew 787s domes-
tically. Discounters built long-haul networks with
Monthly output of the 787 during the Covid pandemic, 787s. The type’s three variants ensure operators
down from peak production of 14 in 2019 have a jet for a variety of jobs, says Hulst, noting
that about 30 of the roughly 80 787 operators have
ordered multiple versions.
Deliveries jumped to 114 in 2014 and continued “Versatility… was something that really changed
an upward swing, hitting 158 aircraft in 2019, when networks for ever. That’s where the 787 made its
Boeing was ramping production to a programme high mark in history,” Hulst says. “You have hub and
of 14 jets monthly. More quality concerns arose that spoke, and you have airlines using it for ultra-long
year, including reports of foreign object debris in jets haul. And domestic.”
delivered from South Carolina. The boom years would not last. In January 2020
Along the way, Boeing brought two other variants – just before the world awakened to the Covid-19
to market, delivering the first 787-9 (296 passengers, threat – Boeing cut 787 production from 14 to 10 jets
7,530nm of range) in 2014, and the first 787-10 (336 monthly, citing the “near-term market outlook”.
passengers, 6,350nm range) in 2018.
Hulst says the 787’s economics, capabilities and Quality control
versatility allowed airlines to transform long-haul Then the pandemic descended, erasing demand for
networks, adding some 300 new routes since the jet travel on the international routes for which Boeing
designed 787s. Executives slashed output to six
examples monthly, then to five. Boeing also set in
motion a major manufacturing overhaul – it would
stop making 787s in Everett and shift all production
787 annual deliveries to the lower-cost South Carolina site, a consolidation
completed this year.
160 More qualities issues followed. In October 2020,
150
140
787 deliveries were halted because “skin flatness”
130 on undelivered jets did not meet precise tolerances.
120 Boeing has said the issue does not affect flight safety
110 and that it is performing rework to ensure its prod-
100 ucts meet quality standards.
90
The airframer delivered just 53 787s in 2020.
80
70
Boeing resumed deliveries in March 2021, then
60 halted them again in May after the FAA declined to
50 approve a Boeing-proposed algorithm related to fu-
40 selage inspections. Regulations require manufacturers
30
develop fixes before resuming deliveries, the FAA says.
20
10
Meanwhile, Boeing accumulated a stockpile
0 of about 100 undelivered 787s, it has said.
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021* In July came another issue. Boeing said gaps in
Source: Boeing Note: *Through July
forward-pressure bulkheads of undelivered 787s did

62 Flight International October 2021


Cover story 787 anniversary

not meet tolerances – a problem also not affecting


flight safety. At the time, Boeing said it was reducing
production to less than five jets monthly, but has not Leading 787 operators
specified the new rate. The company has not said if
delivered jets have similar structural issues. Airline In use* Variants flown

“We have very stringent design standards,” Hulst All Nippon Airways 74 -8/-9/-10
says of the issues. “This is us… making sure we are United Airlines 61 -8/-9/-10
designing and building it to the specifications. We are Japan Airlines 48 -8/-9
looking forward to managing this process and getting American Airlines 46 -8/-9
back to deliveries.” Etihad Airways 39 -9/-10
In 2021 through July, Boeing delivered only 14 787s. Air Canada 37 -8/-9
It also logged 27 order cancellations, including 19 Qatar Airways 37 -8/-9
787-10s due to Singapore Airlines, which swapped British Airways 31 -8/-9/-10
some to 777-9 orders. China Southern Airlines 27 -8/-9
Hulst says the 787’s economics have made it a Ethiopian Airlines 27 -8/-9
relative winner amid the pandemic. Although airlines Air India 22 -8
grounded swaths of jets 90% of 787s remain “active Hainan Airlines 22 -8/-9
and flying” – a percentage figure greater than other LATAM Airlines Chile 21 -8/-9
widebodies, he says, because of the 787’s efficiency. Source: Cirium fleets data Note: *As of 8 September 2021

Sales success
As of July, Boeing had delivered a cumulative 1,006 – contractual provisions that spurred a large number
787s – 377 -8s, 568 -9s and 61 -10s. ANA has the of 737 Max cancellations.
most, with 77, followed by United Airlines with 63 In normal times, few airlines might actually exercise
and Japan Airlines with 49, Cirium fleets data shows. such cancellations. But now is not a normal time, and
Other top operators include Air Canada, American analysts suspect long-haul international travel will
Airlines, British Airways, Etihad Airways, Hainan Air- take several years to recover.
lines and Qatar Airways. “As more and more aircraft hit that 12-month
Boeing still holds unfilled orders for 486 787s point, where the customer has the right to cancel,
– 40 -8s, 320 -9s and 126 -10s. Of those, 421 are what it’s certainly going to increase pressure on Boeing to
Boeing considers “firm” orders, the balance being come up with solutions not to be left ‘white tails’,”
orders it suspects may not close owing to reasons Air Lease executive chair Steven Udvar-Hazy said in
including the financial condition of the buyer. August, referring to completed jets without buyers.
As delays continue, Boeing increasingly faces the BofA financial analyst Ron Epstein has estimated
risk of customers making penalty-free cancellations. that one-third of Boeing’s undelivered 787s could be
That is because sales contracts typically include subject to delay-induced free cancellations. Analysts
clauses that allow customers to walk away from have suggested the recent issues could force Boeing
orders when deliveries are more than one year late to take a forward loss on the 787 programme.
Still, optimism abounds. Boeing has offset some
cancellations with recent sales, booking 14 new 787
United is the 787’s second-biggest
orders in 2021 through July, including five jets ordered
customer, having acquired 63
by Lufthansa. The airframer’s market outlook predicts
global demand for 7,480 new widebodies to 2039.

Regional revival
As recently as June, Boeing chief executive David
Calhoun predicted the programme could return to
producing 14 jets monthly – all at the single manufac-
turing site – once demand rebounds.
Analysts have their doubts. The Teal Group’s Rich-
ard Aboulafia thinks 14 per month was too many even
in 2019. Merluzeau suspects that only by developing
new 787 variants – perhaps a derivative optimised
for regional travel – can Boeing reasonably expect to
return to the heady 2019 levels.
“The 787 is the most “Without those, there is little chance to witness a re-
turn to the unsustainable rates of the past. A regional
versatile widebody variant might gain significant traction,” he says.
Hulst dismisses that suggestion, insisting the exist-
family in a market that ing 787 family will meet market needs.
Markus Mainka/Shutterstock

“I don’t think we are looking at other variants,”


is increasingly focused he says. “The 787 is the most versatile widebody family
in a market that is increasingly focused on versatility.”
on versatility” Rather, Boeing’s focus will be, “How can we best
provide what our customers need with the platform
Darren Hulst we have?” Hulst says. “I think there is continued abili-
Vice-president commercial marketing, Boeing ty to make these aircraft a leader in the segment.” Z

October 2021 Flight International 63


In the USA 2021 has seen the return of a
phenomenon many thought had vanished for
several years at least: a lack of trained flightcrew.
How has this remarkable turnaround happened?

Pilot
re-shortage
Pilar Wolfstellar Las Vegas
demand would rapidly outstrip the one human
resource that makes it all possible: the individuals at

A
year ago, Cameron Lampert, a flight the front of the aircraft.
instructor in the San Francisco Bay area, In 2019, then-Boeing chief executive Dennis
thought his path to the cockpit of a Muilenburg warned that a growing shortage of
commercial airliner had hit a brick wall. flightcrew was “one of the biggest challenges”
With the world in the throes of the global pandem- facing the airline sector.
ic, passenger carriers went into financial meltdown. CAE echoed this assessment in a study released in
The industry seemed likely to face years of hiberna- November 2020, a time when many in the industry
tion before recovering from the effects of Covid-19. were still convinced the pandemic would take years
But in early 2021, as vaccinations ramped up, to overcome.
air travel – especially in the USA – returned with a The company put the professional pilot deficit
vengeance. Passenger traffic climbed dramatically, across civil aviation at 264,000 by 2029. In 2021
blowing away expectations, as customers scrambled alone, the company said, 27,000 additional pilots
to book flights after governments eased shelter-in- would be needed to accommodate the rebound
place orders and other travel restrictions. worldwide.
So Lampert, who had spent two years shepherding With at least 3.8% of airline pilots retiring every
dozens of students through training, went looking for year for the next 10 years, 126,000 new ones will be
an airline job. needed to offset those retirements and attrition, and
To his surprise, he found open doors. another 93,000 to accommodate the industry’s ex-
“Airlines are hiring like mad right now,” he says. pansion, CAE said. Its analysis added that the global
Within a few weeks of applying earlier this summer, commercial aviation fleet would increase by at least
he secured a first officer job at a regional airline and 7,800 aircraft in that period.
began training in September.

38%
In pre-pandemic 2019, with demand for air trans-
port at historic highs and that growth forecast to
continue, the industry’s biggest pilot problem was
trying to find enough of them.
Looming age-driven retirements at many carriers –
about 38% of commercial pilots are over the age of
50, according to simulator and training provider CAE
– coupled with an air travel boom, a weak pilot pipe- Proportion of commercial pilots over the age of 50,
line and staggeringly high training costs, suggested according to simulator and training provider CAE

64 Flight International October 2021


Training Pilot demand

The path to becoming a professional


pilot is arduous, lengthy and costly

Thiago B Trevisan/Shutterstock
7,800
After a year of pain, the industry has again
launched a massive effort to recruit pilots to fly those
aircraft. It turns out that CAE might have been right.
The path to becoming a professional pilot is ar-
duous, lengthy and costly. The US Federal Aviation
Administration tightened rules in 2013 to require that
commercial pilots have – in addition to their certifi- Increase in number of aircraft in commercial airline fleet by
cate – at least 1,500h of flight time before qualifying 2029, when CAE estimates a pilot deficit of 264,000
to fly for passenger or cargo carriers, up from 250h.
Recurring training and regular medical check-ups are
also needed to keep those certificates valid. furloughed staff and offered others voluntary leave
Pilot education, including private and commercial and early retirement.
licences, can easily cost $100,000. After initial train- Within weeks, pilots who had spent decades
ing, many aspiring commercial pilots, like Lampert, training, flying and keeping current, found their
earn instructor certificates, then teach for several careers decimated; their certificates worth less than
years to log the required flight time. the paper or plastic they were printed on.
Indeed, for the first few months of the pandemic,
Carrier schemes some airlines and pilot unions encouraged aspir-
Prior to the global health crisis, airlines had set up ing aviators to pursue other careers, warning of the
their own training schemes to alleviate the looming sector’s uncertainty and instability.
pilot shortage. United Airlines launched “Aviate”, Del- All that changed in early 2021, when much of the
ta Air Lines has “Propel” and Southwest Airlines set world decided it had had enough of lockdowns,
up “Destination 225”. Covid-19 be damned. With the success of vacci-
Desperate to attract candidates, airlines had been nation efforts, demand for domestic air transport
luring recruits with generous incentives. Sign-on bo- quickly returned, especially in North America, catch-
nuses were common, as were partial scholarships and ing airlines unprepared.
low-interest loans to soften the financial burden. This rapid growth created what Geoff Murray, avia-
But in March 2020, talk of a pilot shortage vanished tion consultant at Oliver Wyman, calls a “pilot re-short-
as Covid-19 brought the industry to its knees. age”. “Airlines had to adopt some different strategies
As the virus spread and governments imposed when this crisis hit,” he says. “Early retirement seemed
lockdowns, air travel demand plunged. Airlines could like an easy one, as did the leave programmes.”
not cut costs – or shed pilots – fast enough. They But these retirements, Murray says, accounted
slashed networks, sent jets into long-term storage, for as much as 15% or even 20% of the airlines’

October 2021 Flight International 65


Skycolors/Shutterstock Training Pilot demand

A long-term post-pandemic pilot


shortage seems all but inevitable

seniority lists, leaving pilot ranks gutted of Both carriers have since recovered from those
experienced aviators. temporary disruptions and US airlines continue
“Unlike previous recoveries – where [airlines] could recalling pilots and ramping up hiring. Still, a longer-
recall people and pretty much put them right back term post-pandemic pilot shortage remains all but
into the seat they left – this time the airlines are say- inevitable, and could make itself felt as soon as
ing, ‘Holy smokes, we lost all of the senior captains. 2023, analysts say.
So we need to take the senior first officers, and move According to pilot consultancy Future and Active
them into junior captain seats’,” he says. Pilot Advisory (FAPA), major US carriers hired just
Recalling pilots is more complex than other work 1,685 new pilots between January and July 2021, with
groups due to strict regulatory currency require- half of those going to cargo companies Atlas Air,
ments and medical assessments. After months away FedEx and UPS.
from the cockpit, pilots must complete recurrent But while the numbers are progressively rising, they
training in their aircraft – or new training if shifting to remain far from enough to satisfy the industry’s needs.
a different type. In its most recent pilot hiring bulletin, published on
And for the open positions, airlines now must train 25 August, FAPA says that “pilot interview and hiring
two pilots: the replacement and the replacement’s numbers keep climbing”.
replacement, Murray says. Such factors have creat- “The 12 major [US] airlines continue to recruit pilots
ed a training bottleneck that has proved difficult to and celebrate increased hiring numbers,” it says. “At
alleviate – even with simulators working 24h a day, he this time, only three of our major airlines have yet
adds. “It’s a training conundrum.” to announce new pilot hiring numbers in 2021, all
Thousands of airline passengers have in recent evidence points to the likelihood that they will in the
weeks experienced the ripple effects. coming months.”
American Airlines cancelled hundreds of flights in
July, and Spirit Airlines scrapped 2,826 flights during Uneven recovery
10 days in early August – knocking $50 million off But as the industry scrambles to get pilot recruitment
that company’s third-quarter revenue forecast. The up to speed, airlines must remain mindful of poten-
airlines have cited staffing issues as contributing to tial pitfalls accompanying what has proven to be an
their operational problems. uneven recovery.
The rapid spread of the virus’s Delta variant during
the summer travel months showed just how tenuous
“The airlines are saying, the rebound remains.
In early August, airlines cut earnings forecasts for
‘Holy smokes, we lost all the third quarter as cancellations increased, bookings
fell and fears of new restrictions sent a shiver through
of the senior captains. the sector.
At the end of the same month, the EU once again
So we need to take the recommended that its member states re-impose
restrictions for US travellers, delivering a blow to the
senior first officers, and industry, which had expected to welcome back more
long-haul corporate travellers in the coming weeks.
move them into junior Eric Rhea, a flight instructor in Las Vegas, is also
on the hunt for his next aviation job. To him, the
captain seats’” post-pandemic era feels like a bit like a gold rush,
tempered by short-term apprehension that the virus
Geoff Murray Aviation consultant, Oliver Wyman could again strike a blow to the industry.

66 Flight International October 2021


Training Pilot demand

“The mainline airlines primarily draw from the re-


gionals,” Murray says. “So the majors are going to be
able to find pilots. Where we will feel the pain from
the shortage first is with the regionals.”
Oliver Wyman expects annual regional carrier pilot
turnover to rise as high as 40%. Under normal circum-
stances, that number would be in the teens.
The problem may become so critical, Murray adds,
that some regional carriers may cease operations or
consolidate with others because they cannot find

Sorbis/Shutterstock
enough qualified flightcrew.
FAPA’s August hiring bulletin notes that some re-
gional airlines are currently offering sign-on bonuses
as high as $15,000, and referral bonuses of $10,000.
Regional carriers need to replace pilots leaving for mainline airlines
On 31 August, Envoy Air, a regional carrier affiliated
with American, announced a programme by which
pilots can earn up to $150,000 in retention compen-
Rhea’s sights are set on the cockpit of a business sation and captain bonuses.
jet – also a good choice, according to CAE. With the But the high cost of training – going from zero hours
global business jet fleet set to increase by about 3,600 to a plateau that makes an aspiring commercial pilot
aircraft in the next decade, it estimates the segment employable – remains a significant barrier to entry.
will need 45,000 new cockpit crew by 2029. Murray says in the USA there were traditionally two
Here too, at least 7.6% of pilots will exit the ranks ways to a commercial cockpit career. The first was via
into retirement or the commercial airline sector annu- the military, which covers all training costs in return
ally, making room for many more, the company says. for a service commitment, and the second is going it
“There’s still a fair number of places hiring, but it – and paying for it – alone.
feels like it’s slowed down a little bit as people are
worried about another shutdown,” Rhea says. “It
almost feels like everyone’s kind of just pausing and “There’s a whole
holding their breath as this Delta variant passes, as
opposed to the big mad rush that there was two untapped pool of capable,
months ago.”
talented young people
Strong alternatives
FAPA says that Part 135 carriers – named for the sec- who need encouragement
tion of US regulations that governs most business jet
charter and air taxi operations – “remain strong alter- and sponsorship to make
natives to flying for the airlines”. Of the 113 operators
it monitors, 99 of them are hiring, it adds. their way into the airline
Murray notes that as the recovery has shown to be
uneven – across North America and around the world flight deck”
– so too is demand for cockpit crew.
“North America, Asia-Pacific and the Middle East Geoff Murray Aviation consultant, Oliver Wyman
are likely to see the largest shortages, while Europe,
Africa and Latin America remain closer to equilibri-
um,” he wrote in a recent Oliver Wyman study. “Historically there was never a middle ground be-
Causes vary across geographies. An ageing work- tween those two paths,” Murray says.
force and barriers to training are affecting the North But CAE says that less than 10% of aspiring pilots
American market, while operators in China and other in North America have access to sufficient funding.
regions face surging demand driven by a burgeoning Many would-be pilots raid their savings, borrow from
middle class. Murray estimates North America and family or friends and take out substantial loans to
Asia together will have a deficit of almost 45,000 pay for training.
pilots by 2029 if no mitigating action is taken. “If you look at other regions in the world – Western
And he anticipates the biggest losers in this war Europe, Asia – the airlines there sponsor students,”
for aviation talent in North America will be regional Murray notes. “I think we are going to see models like
airlines that fly smaller aircraft on shorter routes for that evolving in the United States and it will benefit
major legacy carriers. the industry tremendously.
“There’s a whole untapped pool of capable, talented

45,000
young people who need encouragement and sponsor-
ship to make their way into the airline flight deck.”
United’s Aviate, which is looking to train 5,000
pilots in the next 10 years, is already going there. The
programme offered more than $2 million in scholar-
ships this year to help finance training for candidates
who might otherwise struggle to afford the educa-
Number of new pilots CAE estimates to be required by the tion. United also partners with financial institutions to
business jet segment by the end of the decade offer loans at favourable conditions.

68 Flight International October 2021


UK-based flight school Skybourne Academy, CASE STUDY: UK
which trains pilots for British Airways, EasyJet and In-
dia’s IndiGo, recently acquired a flight school in Vero

Global Britain
Beach, Florida, and is working on bringing its Europe-
an model to the USA.
“Every pilot at Skybourne is heading towards an air-
line,” says chief executive Lee Woodward. While can-
didates do not receive a guaranteed job offer from
the outset, the school makes sure they are suited to
an aviation career before taking their first lesson.
“Our focus is driven by quality. We are very selec-
gated and
tive about who we take in, which is what our partner
airlines want us to do.” This professionalisation of the
selection process gives the school’s airline partners the
confidence to grant conditional offers, as well as some
grounded
financial support, without much risk.
Woodward says the 18-month coronavirus crisis
has given the industry time to rethink how it sources
The UK’s job-seeking pilots
pilots and to consider improvements. have arguably been affected
“There will be no pilot shortage if we remove the
barriers to entry,” Woodward says. “We need more by the crisis more than most,
creative, innovative and equitable funding solutions,
and to find ways of better diversifying what we do.” due to tough travel rules and
But after the repeated shocks of the past 20 years
– 9/11, the global financial crisis and now the Covid-19
their licences no longer being
recognised in EU countries

Murdo Morrison London

J
ob prospects for out-of-work or would-be pilots
in the USA and a handful of other countries are
looking up. However, in much of Europe, and
particularly the UK – where complicated and
ever-changing Covid-19 travel rules put a dampener
on hopes for a summer overseas tourism boost – the
situation could hardly be more different.
Skybourne Academy

The reliance of the UK aviation sector on long-


haul markets such as Australia and the USA, which
have largely shut their borders, has compounded the
UK-based Skybourne Academy is
problem. This is despite the aspirations of the Boris
bringing its training model to Florida
Johnson government to create a free-trading “global
Britain” following the country’s vote to leave the EU.
A further blow for pilots will come from the wind-
pandemic – is aviation as stable and attractive a ca- ing up of the government’s furlough scheme at the
reer as the industry likes to think it is? end of September. The British Airline Pilots’ Associa-
“Aviation is an extremely resilient industry,” Wood- tion (BALPA) has estimated that 51% of air transport
ward says, adding that after every crisis the sector workers were on the programme on 31 July – the
has returned to a growth trajectory, and come back highest percentage of any industry. “While other
stronger. sectors have been able to get up and running, avia-
“The pilot profession is as attractive, maybe even tion is still essentially in lockdown,” observes BALPA
more attractive, than ever,” says Murray. Career pros- acting general secretary Martin Chalk.
pects today, he says, are “unlike anything we have UK carriers, aware of the challenges of recruiting
seen in decades”. or training experienced replacements when recovery
Both Rhea and Lampert, on the cusp of launching comes, have largely avoided mass lay-offs by using the
into aviation’s big leagues, agree. furlough scheme or asking pilots to accept temporary
“This is a very stable career,” says Rhea. “You part-time contracts – or reduced salaries. Chalk is sym-
might bounce around a little bit at first. It’s hard to pathetic to the employers’ plight. “Pilots are desperate
get that first break because everyone wants the bare to get back to work, but unless airlines can get back
minimum of 1,500h. But once you get in that first to something like they were operating in 2019, it’s diffi-
job, then the world’s really your oyster in terms of cult to see how that can happen,” he says.
where you want to go.” Aviation is one of the few sectors where businesses
“Nothing’s changed for me,” Lampert adds. “If you are still being asked to “take steps to protect the rest
want to go do it, you just do it. And now is probably of society”, says Chalk, but “we feel abandoned by
the best time to give it a shot.” ◗ the government right now”. While other European

70 Flight International October 2021


Training Pilot demand

The crisis has compounded


mental health concerns
for some flightcrew, says
charity Pilots Together

have been put on hold by the crisis in touch with


mentors. Also offered are discounted refresher
training through partners, as well as regular career
webinars. Pilots pay a small monthly membership fee.
The organisation’s aim is to help recently-qualified
pilots “stay connected with the industry and ready
for the ramp-up”, says chief executive and founder
Karen Bath.
Despite the grim situation, there have been pos-
itive signs. Wizz Air said on 13 September that it is
reinstating pilot salaries to pre-Covid-19 levels from 1
October. Like many of its counterparts, the Hungar-
ian low-cost carrier had agreed pay cuts with pilots
in lieu of redundancies. Wizz is also recruiting 200
pilots by December as it looks to triple the size of its
fleet to 500 Airbus narrowbody aircraft. It follows an
announcement in July by rival Ryanair that it plans to
recruit 2,000 pilots.
However, for UK pilots simply moving to where
the work is may be tricky. The Brexit agreement that
Christina Rose Pix/Shutterstock

followed the country’s formal withdrawal from the


EU in January 2021 does not include full mutual rec-
ognition of pilot licences. UK-issued licences – even
if they were obtained while the nation was a mem-
ber of the European Union Aviation Safety Agency

Wizz Air is recruiting pilots this year and


has restored salaries to pre-crisis levels
markets such as France and Germany saw traffic
levels return to between 40% and 60% of 2019 levels
over the summer, the UK was stuck at way below
even that. Many pilots, he says, have survived the
crisis so far – but some are running out of cash, and
“getting through winter will be difficult”.
The hardships facing many pilots has led to the
launch of at least two support groups in the UK. When
Sanja Radivojevic/Shutterstock

airline pilot Scott Bateman helped found the Pilots


Together charity in mid-2020 to support industry
colleagues who had lost their jobs, he thought it would
“last a year”.
Eighteen months or so later, he admits that “as time
has gone on, we have realised that there are elements
of our community who are just not being supported.
We are planning for a long term future.”

Career advice (EASA) – are no longer valid for EU-registered air-


So far, the organisation, which raises funds from craft, and vice versa. The same applies to cabin crew
contributions, has helped around 350 pilots with and maintenance engineers.
everything from career advice to financial support to Pilots can apply for an EU licence through an EASA
stay current on type or retrain, including for non-avia- member state’s national aviation authority, and several
tion jobs such as driving trucks or trains. While some Britons did this before Brexit took effect. UK pilots still
pilots, deep into careers and well-paid, can afford to can, but backlogs mean the process can be time-con-
retire or take a sabbatical, this does not apply to all, suming. In September, Ryanair chief executive Michael
says Bateman: “A lot of pilots we are helping are new O’Leary said the Irish-headquartered carrier would
starters, with high levels of debt and certainly not on still be recruiting UK-licensed pilots to operate non-EU
pop star wages.” routes from UK bases, but suggested that the value of
The charity’s aid goes beyond career coaching. a UK licence had deteriorated after Brexit.
In August it launched a text-based support service, With European markets recovering faster than the
staffed by volunteers, called #WePilots, for colleagues UK, and airlines in the USA and elsewhere recruit-
struggling with their mental health. It is free and avail- ing again, for British pilots simply “getting on one’s
able 24 hours, every day of the year. As a result of the bike” to find a job is not possible, in the short term at
crisis, many pilots are experiencing anxiety, depression least. This is why BALPA has urged the government
and loneliness, “issues that are often taboo or stigma- to restore mutual recognition of EU and UK licences.
tised in the profession”, says Pilots Together. The restriction is a major barrier to mobility, believes
Resilient Pilot is another initiative, a not-for-profit Bateman. “If we could transfer licences, people would
venture intended to put new pilots whose careers be leaving in their droves,” he says. ◗

October 2021 Flight International 71


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72 Flight International October 2021


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October 2021 Flight International 73


From yuckspeak to tales of yore, send your offcuts to murdo.morrison@flightglobal.com

Top that
Emirates’ latest TV commercial is not for those lacking
a head for heights. The 30s clip shows a close-up of
an Emirates cabin crew member holding up various
messages on cardboard signs (Love Actually or Bob
Dylan-style, depending on your era) highlighting the
easing of travel restrictions to the UAE.
Fairly unremarkable, until the camera pans out and
the audience sees that she is actually standing on the
needle-like pinnacle of the Burj Khalifa, 828m above
ground – behind her an awe-inspiring or stomach-
churning panoramic view of Dubai’s skyline, depending
on your attitude to altitude.
The press release says the cabin crew member’s
vertigo-defying achievement – filmed without any
special effects – puts her among a select few who have
perched on top of the world’s tallest building, including
Tom Cruise and the Crown Prince of Dubai.
But why no namecheck for the brave Emirates
employee, surely going very much above the call of
duty? The text accompanying a behind-the-scenes
video explains:
Artmark

“A casting call was put out to Emirates’ very own


cabin crew team and while there were some willing and
The licence-built BAC One-Eleven
capable candidates, a professional skydiving instructor
is now a ‘national heritage treasure’
was cast to ensure the highest levels of safety.”

Happy ending
From the US FAA’s preliminary accident notifications
for 4 August: Neither the 15 passengers nor the two
crew members on a Transnorthern Aviation Douglas
DC-3 were injured when the aircraft suffered an
excursion after touchdown in Alaska. And although
it “veered off” the runway “into the mud”, says the
authority, the aircraft escaped with only minor damage.
Emirates

Quite the relief, but you would surely expect nothing


less from, er, Goodnews airport.

From the archive

1921 Pescara’s garden 1946 Job requirements


After numerous trials, and after having rebuilt his Hundreds of applications are being received every
transmission and other details of his helicopter, week by British European Airways from girls in every
M. Pateras Pescara is now reported to be satisfied walk of life who want to be stewardesses on the
with the behaviour of the machine, and to have Continental air routes, and many of them are seeking
succeeded not only in making it rise on several the job because they want to travel, or to meet
occasions, but also in lifting at will one end or the famous people, or just because the job is “different.”
other, in turning, and in descending slowly. No But B.E.A. has made it clear that such jobs are for
attempt has yet been made at high flights, nor at serious-minded working girls; glamour girls need not
completing a circuit, as the garden in which the apply. Applicants must have intelligence, courtesy,
machine is being tried is too small to allow of this. and know at least one foreign language besides
We understand, however, that the machine is being being of good appearance. Most of all, they must
dismantled, and will be exhibited at the forthcoming have “the right attitude of mind” towards the job;
Paris Aero Show. After the closing of the show it is to they must regard themselves as “true servants of the
be thoroughly tested in France, at Villacoublay, when public” and be prepared to wear the airline’s uniform,
prolonged flights will, presumably, be attempted. salute senior officers—and forgo nail-varnish!

74 Flight International October 2021


Straight & Level

Transport
of a tyrant
You can’t really call yourself a dictator if you
don’t have your own personal jet and, as unlikely
Ceausescu: the as it seems, former communist Romanian leader
not-so-great Nicolae Ceausescu’s was a British BAC One-Eleven,
dictator licence-built in the Warsaw Pact state.
His presidential aircraft – manufactured in 1986
under the Rombac programme – came up for
auction in May and, after being purchased by a US
citizen, was donated in July to Romania’s national
aviation museum.
Auction house Artmark says the twinjet (YR-BRE),
parked at Bucharest airport, served as the leader’s
shuttle until 1989. The ministry of culture has
classified it as a mobile national heritage treasure.
One of two on offer, alongside YR-BRI, it was
sold among other lots including a less extravagant
presidential transport – a 1974 Hillman Hunter given
to Ceausescu by the Shah of Iran.
Only nine Rombac One-Elevens were built –
YR-BRI was the last – but they were still more
popular than Ceausescu. After he was arrested
and sentenced to death, hundreds are said to have
volunteered for his firing squad.

Nest of luck The chicks were named Umit and Lucky after the two
men who found them. Lucky is certainly apt. As base
maintenance manager Paul Nash explains:
Technicians inspecting an Airbus A320, brought in for “Umit and Luciano, known as Lucky, put some
maintenance after sitting at St Athan airport for almost water in a bowl and some pieces of cooked chicken in
a year, were surprised to find a pair of kestrel chicks another in the hope the chicks would feed. When they
nesting in the APU exhaust system. checked 15 minutes later, the food and water was gone.
The Royal Society for the Prevention of Cruelty to “We were all relieved to see the chicks removed
Animals was alerted to the discovery in the hangar of without harm. Normally we would operate the APU
MRO specialist Caerdav. Its inspector, Simon Evans, and before entering the hangar to carry out function
engineer Colin Harrison were able to extract the baby checks – this wasn’t needed, otherwise the chicks
kestrels, who had not eaten for several days. would have met an untimely and scary end.”

1971 German getaways 1996 Floating coaches


Charter business is booming in Germany. About A Dutch transport ministry report says that airships
60 jets are at present operated by German charter could be used as an alternative to coaches in
carriers, mainly to the Mediterranean. The number the long-distance holiday market. Researchers
of charter passengers carried in 1971 is expected to at the local Delft university have come to the
be about 35 per cent greater than the 1970 figure. same conclusion. The government ministers and
Aeroflug of Dusseldorf intends to buy two second- university researchers both see the airship as a
hand BAC One-Elevens and to operate them through potential way to solve traffic jams on European
a subsidiary company under the name “Interfly”. motorways, where it could be an alternative
Later the fleet is expected to be expanded to five to long-distance coach services which carry
jets. At the moment this company is operating holidaymakers as far as the Mediterranean. A poll
business aircraft from Dusseldorf airport. Central among Dutch coach-users indicates that there is an
Air Luftfahrtgesellschaft of Hannover has even more interest in travelling by airships instead of by bus.
ambitious plans. Although this company has not yet The researchers believe that there is a future for an
been active in the air transport field it wants to buy airship which can carry up to 400 passengers at a
five second-hand Boeing 727s and 707s. speed of 70kt (130km/h).

October 2021 Flight International 75


Letters

Going for woke


It is disappointing to see that your
publication has joined the legions
who have been drinking the ‘woke’
Kool-Aid.
By this I mean the fact that you
felt it necessary to comment about,
if not rebut, Peter Parsons’ letter
‘Emissions: impossible?’ (Flight
International, August 2021).
The point Mr Parsons was
making is that of all the CO2 in the
atmosphere, only 3% comes as the
result of human activity.
Commonwealth of Australia

So continuing to focus on
“exciting developments and
innovations”, as you say, will be a
great way to reduce costs, reduce
Many nations joined forces for the noise and emissions – but none of
Kabul airlift at the end of August this will make a jot of difference
to the amount of carbon in the
atmosphere.
Call for a real ‘International Rescue’ Peter Mountfort
The TV puppet show of olden days Thunderbirds was clever, entertaining Auckland, New Zealand
and yet prophetic. The problems of today mean the need for rapid
response to communities and natural environments in distress has never
been greater.
Air power, although rubbished by ‘populists’ and ‘experts’ (no doubt The Hunter’s
sincerely trying to save planet Earth and the lifeforms thereon) is the
only way to win time and save thousands of lives (Flight International,
September 2021).
lasting quality
Modern air forces operate large fleets of very capable airlifters for I recently saw the aircraft of
strategic and tactical delivery, some amazingly effective at both, and yet Hawker Hunter Aviation in action
efficient international teamwork and fundraising is not always there to and must admit to being in awe
use them for humanitarian purposes. of them. Despite being a design
What about an independent, non-political central body – generally that is 70 years old, the Hunter
along the proven and amazingly successful format of the UK’s Royal can still show a clean pair of heels
National Lifeboat Institution – for taking full, publicly and corporately- to many more modern types: its
gifted control for bringing aerial assets and funding together? flight duration being far higher
What a fantastic chance for nations, manufacturers and politicians to than that of a BAE Systems Hawk,
combine their skills and resources, forget self-interest and fly flat-out for for example.
the good of our future and our fragile globe. Vintage jets also have one thing
which the modern types don’t:
David Stevens they are built like a brick privy! This
Woking, Surrey, UK includes the Hunter’s Rolls-Royce
Avon engine.
In the quest for lighter,
cheaper and more fuel-efficient
performance, it seems toughness
has been sacrificed on the
engineering altar.
Years from now, when the last
Lockheed Martin F-35 goes to the
Craig Hoyle/FlightGlobal

breakers, I bet that the distinctive


sound of an Avon will still be heard
in the sky.
Sir Sydney Camm would be
proud!

Hunter: still going strong


Edward Philpott
Neston, South Wirral, UK

We welcome your letters about our coverage, or any other aerospace-related topic. Please email flight.international@flightglobal.com, or write to: The Editor,
Flight International, 1st Floor, Chancery House, St Nicholas Way, Sutton, Surrey, SM1 1JB. Letters should be no longer than 350 words in length, and supplied with
the correspondent’s name and location. Letters may also be published on FlightGlobal.com, and do not necessarily represent the views of the editor.

76 Flight International October 2021


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78 Flight International October 2021


Having been the first female cadet pilot for
Singaporean low-cost carrier Scoot, Nicole Chee
is blazing a trail in the right-hand seat of a 787 and
hoping to inspire others to realise their potential

Spotting an
opportunity
Greg Waldron Singapore of the Dreamliner is its performance, given its typical
cruising altitude is 41,000-43,000ft.
“What you enjoy as the pilot is how clean and

S
coot first officer Nicole Chee always had efficient she is,” says Chee. “We can climb higher and
a passion for aviation, but it was only the fly faster… because of how the 787 is made, with the
disappearance of a single word from a job composites and wing. Therefore, we are not involved
advertisement that opened the path to the in a lot of the traffic jams that you find up there.”
right-hand seat of a Boeing 787.
Chee fondly recalls childhood outings to Singa- Breathtaking views
pore’s Changi beach, which lies squarely on the Across the Scoot network, Chee’s favourite arrival
approach for the airport’s two parallel runways. She destination is Australia’s Gold Coast airport, given the
soon discovered that she was an avid plane spotter. challenges involved in the non-precision approach to
“Every weekend, I was looking at aircraft coming in runway 32. This requires flying over the coast, fol-
and out,” she says. lowed by a sharp turn to line up with the runway.
Yet, the path to becoming a pilot took many turns. “The view is really breathtaking,” says Chee. “Once
As a teenager she considered joining her school’s you are visual with the runway, you see the runway
youth flying club, but schedule clashes prevented with the backdrop of a coastline just beyond that.”
this. After graduating from university, she worked
in marketing for a while, before joining Singapore
Airlines (SIA) as a flight attendant.
After five years as cabin crew, Chee took up an
office job at SIA, amid a general hiring freeze for new
cadets. Then, in 2015, the freeze was lifted, and Chee
spotted something unusual about a job advertise-
ment for pilots from Scoot, SIA’s low-cost unit.

Hiring surprise
“I saw that they had removed the one very key word,
and they were no longer looking [only] for male can-
didates. Before that, [airlines] had always said ‘we are
looking for male candidates’, but in 2015, when they
started hiring after the freeze, they removed that one
small word – ‘male’. I applied and never looked back.”
Not only was Chee the only woman in her cohort of
25 cadets, but she was also Scoot’s first female cadet
pilot. Her training involved considerable time study-
ing in Singapore, as well as flight training in Western
Australia. Finally, after two challenging years, Chee
Nicole Chee/Scoot

realised her ambition of becoming an airline pilot


aboard the 787. Chee was the first woman on
Chee has warm words for the Boeing type. She Scoot’s pilot training programme
likes the spacious cockpit, but her favourite aspect

82 Flight International October 2021


Women in aviation

Chee enjoys the Dreamliner’s spacious


Another favourite is Japan’s Osaka Kansai, also
cockpit – and its smooth performance
characterised by its over-water approaches, and
Honolulu, Hawaii.
Chee could not have anticipated that three years
into her career as a pilot the industry would confront
its greatest crisis, in the form of the Covid-19 pandem-
ic. When the virus first emerged in Wuhan in early
2020, Scoot was immediately affected, given that the
Chinese city is part of the carrier’s 787 network.
Chee has been fortunate to keep flying during
the pandemic period. She also states that although
the crisis has been hard on pilots and the aviation
industry, it should in no way discourage aspiring
candidates. She points out that aviation is but one of
several industries that have been deeply affected by
Covid-19, but that it remains essential.
“If you have the passion to be a pilot, there
shouldn’t be anything stopping you – things will
improve and things are actually recovering. Pilots fill
a very necessary role for transportation.”

Vital service
She notes that Scoot is using some of its 787s for
cargo flights, delivering essential goods, and points
out the key role that aviation is playing in the distri-
bution of Covid-19 vaccines.
Chee also has perspectives on getting more girls
interested in flying. When she was young, she recalls
Nicole Chee/Scoot

that the media drove the impression that being a pi-


lot was strictly for men. Newspapers, magazines and
television programmes invariably portrayed pilots as
male. While consumption has changed with the rise
of social media, Chee feels it is important to provide
visibility of women working in the cockpit.
“One thing I’ve always “When you talk about reaching out to the girls who
are now in primary and secondary school and the
believed from the start younger generation, it’s just about letting them know
it’s possible, showing them that there are women
is that the aircraft doesn’t pilots, and it’s a possibility.”
Chee adds that an aircraft, being a machine,
know whether you are is entirely indifferent to whether a man or a woman
is at the controls.
male or female. It will do “One thing I’ve always believed from the start is
that the aircraft doesn’t know whether you are male
whatever you tell it to do” or female. It will do whatever you tell it to do.” Z

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October 2021 Flight International 83

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