Professional Documents
Culture Documents
WARNING
A Warning means injury or death is possible if the instructions are not
obeyed.
CAUTION
A Caution means that damage to the equipment is possible.
NOTE
A Note provides additional information.
WARNING
This product, its packaging, and its components contain chemicals known to the State of
California to cause cancer, birth defects, or reproductive harm. This notice is being
provided in accordance with California's Proposition 65. If you have any questions or
would like additional information, please refer to our website at www.garmin.com/prop65.
WARNING
Perchlorate Material – special handling may apply.
Refer to www.dtsc.ca.gov./hazardouswaste/perchlorate.
CAUTION
The G500/G600 has a display that is coated with a special anti-reflective coating. The
display is sensitive to waxes and abrasive cleaners. CLEANERS CONTAINING
AMMONIA WILL HARM THE ANTI-REFLECTIVE COATING. Clean the display with a
clean, lint-free cloth and an eyeglass lens cleaner that is safe for anti-reflective coatings.
NOTE
All screen shots shown in this document are current at the time of publication. Screen
shots are intended to provide visual reference only. All information depicted in screen
shots, including software file names, versions, and part numbers, is subject to change and
may not be up to date.
NOTE
All references to LRU models are generally shorthand. For the part numbers of LRUs
approved under this STC, refer to the G500/G600 STC Equipment List.
GDU 620
The GDU 620 has dual VGA (640 x 480 pixels) 6.5-inch LCD displays.
For the GDU 620, the left side is the PFD and the right side is the MFD.
For the GDU 620 RH, the right side is the PFD and the left side is the
MFD. The PFD shows primary flight information. The MFD shows
navigation and flight plan information, traffic, weather, and terrain. An
external configuration module is used, so no configuration is required if
the GDU 620 is replaced for any reason.
AHRS
The AHRS provides aircraft attitude and flight characteristics
information to the GDU 620. The unit contains advanced tilt sensors,
accelerometers, and rate sensors and interfaces with both the ADC and
the GMU 44 Magnetometer. The unit utilizes GPS signals sent from the
GPS/SBAS navigator. Actual attitude and heading information is sent
using ARINC 429 digital interface to the GDU 620 and optional
GAD 43 Adapter. The GRS 77 and GSU 75(B) are approved AHRS
units that can be installed in the G500/G600 system.
GMU 44
The GMU 44 Magnetometer senses magnetic field information. The
AHRS processes received data from the GMU 44 to determine the
aircraft magnetic heading. The GMU 44 directly receives power from
the AHRS and uses an RS-485 digital interface to communicate. The
GMU 44 is available with a straight wire lead or a 90° lead.
GAD 43
The GAD 43 Adapter is an optional adapter that provides analog attitude
information for use with third-party autopilot systems. It interfaces with
the GDU 620 for configuration, alerting, and integrity monitoring and
with the AHRS for attitude, heading, and yaw input information. The
GAD 43 emulates the output of a spinning-mass gyro, allowing existing
gyros to be removed when the G500/G600 is installed. It also provides a
synchro heading output that can be used to provide synchro heading to
other systems.
GAD 43e
The GAD 43e Adapter is an optional adapter that provides all of the
functions of the GAD 43. In addition, it allows the GDU 620 to receive
data from analog VHF navigation and marker beacon receivers, synchro
(ARINC 407) ADF receivers, DME systems, and analog radar
altimeters. It also allows the GDU 620 to provide altitude preselect and
vertical speed control to suitable autopilots.
GTN 6XX/7XX
The GTN 6XX/7XX unit is a panel mount GPS/SBAS navigator with a
touchscreen interface and color moving map. Position and flight plan
data are displayed on the GDU 620 MFD via RS-232 and ARINC 429
interfaces. GPS position information is also forwarded to the AHRS in
order to ensure normal AHRS operation. HSDB information can be
routed through the GTN 6XX/7XX. The GTN 650/750 also provides
LOC/GS information for display on the GDU 620 HSI via an
ARINC 429 interface.
400W/500W Series
The 400W/500W series unit is a panel mount GPS/SBAS navigator with
a color moving map. Position and flight plan data are displayed on the
GDU 620 MFD via RS-232 and ARINC 429 interfaces. GPS position
information is also forwarded to the AHRS in order to ensure normal
AHRS operation. The GNS 430W/530W also provides LOC/GS
information for display on the GDU 620 HSI via an ARINC 429
interface.
GNS 480
The GNS 480 unit is a panel mount GPS/SBAS navigator with a built-in
navigation receiver and a color moving map. Position and flight plan
data are displayed on the GDU 620 MFD via RS-232 and ARINC 429
interfaces. GPS position information is also forwarded to the AHRS in
order to ensure normal AHRS operation. LOC/GS information is
provided on an ARINC 429 interface and displayed on the GDU 620
HSI.
NOTE
If the G500/G600 installation/operation is limited to VFR-only, standby instruments are
not required. For additional details, refer to Section 2.5.22.
Magnetometer
GMU 44
Temperature Probe
GTP 59
Audio Panel
No. 1 GPS/SBAS Navigator (optional) [2]
(required)
Traffic
(optional)
No. 2 GPS/SBAS Navigator
(optional)
Datalinks
(optional)
No. 1 VOR/Localizer/GS
(optional) Weather Radar
(optional)
Stormscope
Autopilot/Flight Director (optional)
(optional)
Video Source
ADF, DME (optional)
(optional)
Existing Equipment
(already installed in aircraft)
Standby Standby
Airspeed Attitude
Standby M agnetic
A ltimeter Compass
Standby Instruments
[3] [4]
Magnetometer Magnetometer
GMU 44 #1 Pilot PFD/MFD Display Copilot PFD/MFD Display GMU 44 #2
GDU 620 GDU 620
AHRS / ADC #1 AHRS / ADC #2
[1] [1]
No. 2 VOR/Localizer/GS
Standby Standby (optional) [5]
Airspeed Attitude
ADF, DME
(optional) [5]
Standby Magnetic Traffic
Altimeter Compass (optional) [5]
Radar Altimeter
(optional)
Only if GDU 1 is not connected
Stormscope
(optional) [5]
20
200 40
180
60
160 VOR INDICATOR
CLOCK 80
140
120 100
VAC
D.C.
ELEC.
3 6
E 10 15
N 5 VERTICAL
12 SPEED
FUEL QTY UP 20
33
15 0 VOR INDICATOR
TURN COORDINATOR DN
100 FEET 20
30 PER MIN
L R S 5
W 10 15
2 MIN 24 21
ELEC CURRENT
TACHOMETER ADF
CLOCK*
VAC
20
200 40
FUEL QTY 180
60
160
80
140
120 100
CURRENT
TACHOMETER
Suitable location for GTP 59 OAT probe has been identified. Section 2.5.11.7
Verify weight and balance data is available and current. Section 3.6
Aircraft electrical system is sufficient for G500/G600 installation.
Section 3.7
If possible, obtain current Electrical Load Analysis.
If GAD 43/43e is interfaced to the autopilot, the autopilot
performance has been base-lined prior to beginning G500/G600 Section 5.10.2.5
installation.
Notes:
[1] Having interfaces not listed on the AML STC does not preclude the use of AML STC
SA02153LA-D as a basis for approval of the installation; however, those interfaces not
listed on AML STC SA02153LA-D will require other FAA airworthiness approval.
CAUTION
The database on the Supplemental Data Card (e.g., Aviation Database) is locked to
specific GDU 620 installations. The first time the Supplemental Data Card is inserted into
a display, it becomes “locked” to that particular aircraft installation and will not work in
other installations.
Notes:
[1] To be eligible for RVSM, either the GDC 74B or GSU 75B ADC is required for the G600
system. Additional RVSM parts and certification are required. Contact Garmin for
additional information on RVSM eligibility.
[2] GAD 43 P/N 011-01970-00 cannot be used to provide analog attitude information to
Century autopilots. GAD 43 P/N 011-01970-01 or P/N 011-02349-00 must be used with
Century autopilots and is backward-compatible with GAD 43 P/N 011-01970-00.
[3] GMU 44 P/N 011-00870-10 or P/N 011-00870-20 must be used for new installations and is
a direct replacement for the P/N 011-00870-00. GMU 44 P/N 011-00870-20 is designed for
low-clearance installations.
Notes:
[1] Use 30 arc-second resolution terrain database with GDU 620 software v2.xx. This
database card can be used with GDU 620 software v3.00 through v6.21 if SVT is disabled.
[2] Use 9 arc-second resolution terrain database with GDU 620 software v3.00 through v6.21.
This terrain database, or one of higher resolution, is required for SVT functionality.
GDU 620 software v6.21 must use SD cards labeled “MOD 1”.
[3] Use 4.9 arc-second resolution terrain database with GDU 620 software v7.00 or later.
[4] Use as a replacement for P/N 010-00769-43/44/A1. Data must be loaded from
flyGarmin.com.
Table 2-4 G500/G600 Installation Kit P/N K10-00005-00 Accessories (with GAD 43)
Used With Item P/N
011-01656-00 [3]
Connector kit, GDU 620 [1] OR
GDU 620 011-01656-01 [4]
Mounting screw kit, GDU 620 [2] 011-02078-00
011-00869-01 [3]
Connector kit, SB, GRS 77 [1] OR
011-00869-03 [4]
GRS 77
GRS 77 universal mount kit 011-01780-00
Remote install rack, GRS 77 115-00459-00
Connector kit, GMU 44 011-00871-00
GMU 44 GMU 44 universal mount kit 011-01779-01
Install rack, GMU 44 115-00481-10 [6]
011-01010-01 [3]
Connector kit, SB, GDC 74( ) [1] OR
GDC 74( ) 011-01010-05 [4]
Mounting rack, GDC 74( ) 011-01011-00
GAD 43 Connector kit, GAD 43 011-01990-00 [5]
Notes:
[1] Connector kit includes the unit configuration module.
[2] Mounting screw kit contains six screws (P/N 211-64307-14).
[3] Connector kit comes with unpotted configuration module.
[4] Connector kit comes with potted configuration module.
[5] Connector kit suitable for use with GAD 43 P/N 011-01970-XX. Connector kit includes the
unit configuration module.
[6] Use the GMU 44 install rack (P/N 115-00481-10) for new installations. The rack can
replace P/N 115-00481-00.
NOTE
If MIL-W-22759/18 wire is utilized, because the smaller insulation diameter works better
with the high-density connectors used in the G500/G600 system, care must be taken to
adequately support and protect the wiring due to its thinner insulation.
• Shielded wire, MIL-C-27500 cable utilizing M22759/16 wire (TE) or M22759/18 wire (TG) and
ETFE jacket (14)
• Aircraft grade Category 5 Ethernet cable is only required for installations utilizing HSDB
interfaces, such as the GTN 6XX/7XX, GDL 69 series, GWX 68/70(R)/75, GDL 88, GTX 345,
GFC 600, or dual G500/G600 installations.
• Push-pull manually resettable circuit breakers. For part numbers, refer to Section 2.5.4. For rating
values, refer to interconnects in Appendix F
• Aircraft grade fasteners (e.g., AN525 screws; MS20426AD rivets; MS21059 rivet nut plates;
MS21071 reduced rivet spacing nut plates; or NAS1832, NAS1834, or NAS1836 potted inserts)
may be required if honeycomb core panels are used to support the installation of G500/G600
system components
• Pitot/static fittings, lines, and 1/8-27ANPT male fittings for pitot and static connection with ADC
• 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or clad 2024-T3 aluminum alloy sheet per
AMS-QQ-A-250/5. Minimum sheet thickness requirements:
◦ 0.063 inches for new instrument panel, but not less than original panel thickness
◦ 0.063 inches for AHRS supporting structure. Alternatively, honeycomb core sandwich panel
with 0.020-inch thick clad 2024-T3 aluminum face sheets per QQ-A-250/ 5 can be used
◦ 0.032 inches for GMU 44 Magnetometer supporting structure (if universal mount is not
used) and GTP 59 OAT probe doubler
◦ 0.040 inches for GAD 43/43e and ADC supporting structures
• Wire bundle routing, securing, and management supplies, as required and specified in the aircraft
standard practices manual
• Ring terminals for grounding, MS25036 or MS20659
• Shield terminators, MS83519/2-X (MIL-S-83519)
• Silicone fusion tape, A-A-59163 (MIL-I-46852C)
NOTE
The downloadable application to create a Software Loader card only runs on Windows
PCs (Windows 2000, XP, Vista, and 7 are supported). There is no Mac support at this time.
NOTE
An SD card reader is needed to create the G500/G600 Loader card using the application
that is downloaded from Garmin. The approved readers are SanDisk SDDR-99 and
SDDR-93, although other SD card readers will work.
6. Select Setup and the following window will appear to guide you through the software loader card
creation process:
CAUTION
In order to create a loader card, the drive that you select will be completely erased.
10. After the card has been created, the window below will appear. Select Finish to complete the
process.
11. Eject the card from the card reader (or stop the card reader in Windows). The G500/G600 software
loader card is now ready to use.
NOTE
A G500/G600 installation includes a GSU 75(B) ADAHRS or a combination of a GRS 77
AHRS and GDC 74( ) ADC.
CAUTION
If the original pneumatic airspeed indicator operating limits change based upon aircraft
altitude (such as barber pole type airspeed indicators), the original pneumatic airspeed
indicator, or an electronic standby listed in Appendix E capable of replicating the variable
limit, must be used as the standby instrument.
CAUTION
If replacing the original airspeed indicator, the installer must ensure that this indicator is
not part of an existing airspeed warning system. If it is part of the airspeed warning
system, this system must continue to operate following the installation of the G500/G600.
For additional details, refer to Section 2.5.23.
NOTE
If the G500/G600 installation/operation is limited to VFR-only, standby instruments are
not required. For additional details, refer to Section 2.5.22.
NOTE
If the G5 Electronic Instrument is installed as a standby indicator for the G500/G600
system, it must be installed in accordance with the G5 AML STC SA01818WI with the
following exceptions per this STC:
• The G5 must be installed with a backup battery pack
• The G5 must be configured as an attitude indicator and display attitude, altitude, and airspeed
• The G5 must be located as specified in Section 2.5.11.2
• The requirement of the G5 STC to retain the analog airspeed indicator, altimeter, vertical
speed indicator, and rate-of-turn indicator is satisfied by the GDU 620, and the analog
indicators may be removed
NOTE
Aircraft modified in accordance with revision J or earlier of this manual can have both the
primary and secondary systems connected to the same power source.
NOTE
G600 System Only: For the Pilatus PC-12 only, it is acceptable to connect G600 System
#1 to Avionics Bus #1 and Avionics Bus #2.
Circuit protection devices for the G500/G600 LRUs must be push-pull manually resettable circuit breakers
MS26574-5, MS22073-5, or other trip-free, push-pull circuit breaker type as specified in the aircraft parts
catalog.
For a single G500/G600 installation, the GDU 620, AHRS, and ADC must be connected to an electrical
bus that has the following characteristics:
• The bus receives power when the battery or batteries are switched on
• The bus receives power from one or more generators/alternators when operating
• The bus is not automatically shed with the loss of a generator/alternator
For a dual G500/G600 installation, the primary system (GDU 620 #1, AHRS #1, and ADC #1) must be
connected as described for a single G500/G600 installation. The secondary system (GDU 620 #2,
AHRS #2, and ADC #2) must be connected to a power source independent of the power source used by the
primary system, if one is available.
Electric standby attitude indicators with a dedicated/integrated battery (e.g., Mid-Continent 4300-4XX,
MD420, L-3 ESI-2000, or Garmin G5) should be connected to a different bus that meets the three criteria
above. If no such bus exists, it may be connected to the same bus as the required G500/G600 equipment.
An electric or electronic standby indicator without a dedicated/integrated battery (e.g., L-3
Communications ESI-1000) may be used if the following criteria are met:
• Must be connected to a power source independent of the #1 G500/G600 power source(s)
• Power source must provide a minimum of 30 minutes of operation for the required standby
instruments in the event of a total failure of all #1 G500/G600 power sources
• Independent power source includes a means to ensure its availability before flight. For example,
through an approved Airplane Flight Manual pre-flight test procedure and/or Instructions for
Continued Airworthiness
Examples of standby indicator power sources that are independent are:
• A battery that meets the criteria above
• A multi-engine aircraft power bus that is independent of the #1 G500/G600 power source(s). The
bus must be powered by a different engine and battery than the #1 G500/G600 power source(s).
The installation and/or approval of an independent power source is outside the scope of this STC.
In all single and dual installations, the optional GAD 43/43e Adapter should be connected to the same bus
as the autopilot.
The #1 and #2 G500/G600 systems should not share any circuit breakers or ground returns. The standby
instruments must not share any circuit breakers or ground returns with either G500/G600 system.
NOTE
It is acceptable for aircraft previously modified in accordance with earlier revisions of this
installation manual to have the standby instruments attached to the pilot’s pitot-static
system. All new installations must be installed as described above.
NOTE
The Garmin G5 electronic standby indicator can be slaved to the GDU CDI selection and
display the same course deviations as the GDU. The G5 Navigation Configuration setting
Selected Course must be Disabled.
GNS 430W/530W
The VOR/ILS Indicator Output or VOR/LOC composite output (and ILS glideslope deviations/flags) from
P4006/P5006 must be used to drive an external CDI. Both VOR and ILS information will be available (a
resolver type indicator such as the Garmin GI 106A, or a composite indicator such as the Bendix/King KI
209, are supported).
SL30
The CDI (lateral) and glideslope (vertical) deviations and flags may be used to drive an external CDI. Both
VOR and ILS information will be available (a standard VOR/ILS indicator with resolver output, such as
the Mid-Continent MD200, is supported). Optionally, the composite output and glideslope deviations/flags
may be used to drive an external CDI. Both VOR and ILS information will be available (a VOR/ILS
composite indicator, such as the Bendix/King KI 209, is supported).
GTN 6XX/7XX
The VOR/ILS Indicator Output or VOR/LOC composite output (and ILS/glideslope deviations/flags) from
P1004 must be used to drive an external CDI. Both VOR and ILS information will be available (a resolver
type indicator, such as the Garmin GI 106A, or a composite indicator such as the Bendix/King KI 209, are
supported).
For associated limitations, refer to Section 7.
2.5.8.3 Weather
2.5.8.3.1 SiriusXM® Data Link Weather
Interfacing the GDU 620 to a GDL 69 series unit allows SiriusXM weather data to be displayed on a
dedicated weather page or overlaid on the moving map.
NOTE
G500 Only: WXR Enablement Card (P/N 010-00769-57) is required to enable the display
of weather radar on the GDU 620.
Interfacing a GWX 68 or GWX 70(R) weather radar to a GDU 620 with software v3.00 to v6.21 will allow
control and display of the weather radar. In dual G500/G600 installations, only one GDU 620 can display
and control the GWX 68 or GWX 70(R). The advanced features of the GWX 70(R) are not supported.
Interfacing a GWX 68 or GWX 70(R) weather radar to a GDU 620 with software v7.00 and later provides
support for dual G500/G600 installations. GWX 70(R) advanced features are supported and an enablement
card is required for the advanced features. Refer to Table 2-2. In dual G500/G600 installations, both
GDU 620s can display and control the GWX 68 and GWX 70(R). The GWX 68 display and controls are
crossfilled (copied) to the other GDU 620. The GWX 70(R) display and controls are independent and
allow different weather radar sweeps for each display.
NOTE
G500 Only: WXR Enablement Card (P/N 010-00769-57) is required to enable the display
of weather radar on the GDU 620.
Interfacing a GWX 75 weather radar to a GDU 620 with software v7.40 or later provides support for dual
G500/G600 installations. GWX 75 advanced features are supported and an enablement card is required for
the advanced features. Refer to Table 2-2. In dual G500/G600 installations, both GDU 620s can display
and control the GWX 75. The GWX 75 display and controls are independent and allow different weather
radar sweeps for each display.
2.5.8.3.3 Weather over Iridium® Satellite Network (GDU 620 Software v5.00 or Later)
Interfacing the GDU 620 to a GSR 56 Iridium Transceiver allows Garmin Flight Data Services (GFDS)
weather data to be displayed on a dedicated weather page or overlaid on the moving map. Both SiriusXM
and GFDS weather can be installed in a single installation.
2.5.8.3.4 ARINC 708 Weather Radar (GDU 620 Software Version 5.00 or Later)
Interfacing the GDU 620 to an ARINC 708 weather radar system will allow control and display of the
weather radar information using the GDU 620. In dual G500/G600 installations, both GDU 620 #1 and #2
support the display and control of the weather radar. This STC requires that the GDU 620 (#1 or #2) is the
only display type connected to the weather radar. If there are displays in addition to the GDU 620
connected to the ARINC 708 weather radar, these interfaces are beyond the scope of this STC.
NOTE
If the original installation has the traffic system configured to use a heading source other
than ARINC 429 (e.g., synchro), the traffic system must be rewired and reconfigured to use
ARINC 429 heading from the G500/G600 system. Alternately, the GAD 43/43e may be
utilized to provide synchro heading.
NOTE
If the original installation has the traffic system configured to use an altitude source other
than ARINC 429 (e.g., Gray code), the traffic system must be rewired and reconfigured to
use ARINC 429 altitude from the G500/G600 system.
NOTE
Only one traffic sensor may be interfaced to the GDU 620. For dual G500/G600
installations, the GDU 620s cannot be connected each to a separate traffic sensor.
2.5.8.5 ADF
Interfacing the GDU 620 to an ADF receiver allows ADF bearing information to be displayed on a bearing
pointer on the PFD HSI and allows the existing ADF indicator to be removed. The GDU 620 only accepts
DC Sine/Cosine inputs from an ADF. The GAD 43e only accepts synchro (ARINC 407) input from an
ADF. The GDU 620/GAD 43e will not control the ADF receiver.
NOTE
If the original installation has the Stormscope system configured to use a heading source
other than serial, the Stormscope system must be rewired and reconfigured to use RS-232
heading from the G500/G600 system.
Interfacing the GDU 620 to a Stormscope system will allow Stormscope information to be displayed on the
GDU 620. The GDU 620 can be configured to provide display of Stormscope data only, or display and
control of the Stormscope system. If dual GDU 620s are installed, both can provide display of Stormscope
data, but only the primary GDU can control the Stormscope system.
Terrain GNS or
GNS EXT TAWS = GNS or GTN
Proximity None G500/G600 GTN
TAWS (GARMIN) TAWS
[1] TAWS
GNS or
GNS SVT EXT TAWS = GNS or GTN
None [4] None [4] G500/G600 GTN
TAWS [2] (GARMIN) TAWS
TAWS
M4C X X
Bendix
M4D X X X
II / III X X
IV X X X
Century 21 / 31 X X X
41 X X X X
2000 X X X X
400B X X X
300 / 400 / 800
X X
IFCS
Cessna
300B / 400B /
X X X X X
800B IFCS
1000A IFCS X X X X X
APS-65 X X X X X
Collins
AP-106/107 X X X
GFC 500 X X X X X X
Garmin
GFC 600 X X X X X X
KAP 100 X X X
KAP 200 X X X
KFC 225 X X X X X X
KFC 275 X X X X X X X X
KFC 300 X X X X
KFC 325 X X X X X X X X
Sperry SPZ-200A/500 X X X
20/30/40/50/
X X
60-1
60-2 / 65 X X X X X
S-TEC 60 PSS X X X
55X X X X X X X
55 X X X X X
1500 / 2100 X X X X X
NOTE
Installation of the GAD 43/43e Adapter allows the existing attitude source for the
autopilot to be replaced without altering the autopilot performance. Prior to starting the
G500/G600/GAD 43/43e installation, it is highly recommended that a flight test be
conducted to baseline the autopilot performance and ensure that the system is operating
as designed. This flight test is repeated after completion of the aircraft modification to
validate that the GAD 43/43e attitude source operates identical to the original mechanical
gyro. For additional details, refer to Section 5.10.2.5.
In Configuration mode, the GAD 43/43e also allows the installer to set the analog attitude and heading
outputs to specific values without the need for removing any gyros and using a tilt table.
NOTE
If removing the encoding altimeter, a suitable blind encoder must be installed to provide
uncorrected Gray code altitude to the autopilot (and any other LRUs using Gray code
altitude).
Ң Ң
Ң
Ң Ң Ң
Ң
ңҢ ңҢ ңҢҢ Ң
Ң 2.625 Inches ңҢ ңҢ
ңҢҢ
Ң 2.625 Inches Ң
Ң Ң
Ң Ң
ңҢ ңҢ ҟңҢ Ң
ҟңҢ ңҢ ңҢ
ҟ Ң
Ң Ң
ҟ Ң
Ң Ң
ң
ң
ң
ң
ң
ң
Ң
ң ң
Ң
When installed, the ADI area of the GDU 620 must intersect the original Type Certificated ADI
installation location, as shown in the example in Figure 2-3.
20 2
40
10 1
30
CLOCK
10 10
VAC
060
6
3 E 2
N
12 1 20
GPS
3
3 1
5
200 40
FUEL QTY 03
180
S 1 60
W
42 12 2
160
80
140
120 100
CURRENT
TACHOMETER
20 20
40
10 10
30
CLOCK
10 10
VAC 060
E 6
3
12
1 N 20
GPS 3
200
15 40
FUEL QTY S
180
1 30 60
21
24 W 160
2
80
140
120 100
CURRENT
TACHOMETER
NOTE
The GDU 620 must be electrically bonded to the instrument panel. If a trim plate is
utilized in the installation, it must be installed such that it will permit the GDU 620 to be
electrically bonded to the instrument panel. When measured from the rear aluminum
chassis of the GDU 620 to the instrument panel, the resistance must be 20 mΩ or less. For
additional information about equipment bonding, refer to Section 2.5.20.
NOTE
Certain Cessna, Hawker Beechcraft, and American Champion Aircraft models may
require that the instrument panel be replaced in order to provide sufficient space in the
instrument panel for the GDU 620. Replacement of the instrument panels in these aircraft
is not covered under this AML STC. For additional information, refer to Section 2.5.11.3.
GDU 620
STEPPED PANEL
6.0" 1.
SIDE
VIEW
STANDBY
INSTRUMENT
NOTES:
1. ONLY 3.125" STANDBY INSTRUMENTS MAY BE MOUNTED
ON STEPPED PORTION OF INSTRUMENT PANEL.
Figure 2-5 Side View Stepped Panel for 3 1/8-inch Standby Instruments
4"
200
4"
40
180
60
160
80
140
120 100
4" 4"
4"
NOTE
Not all aircraft models are eligible to use an electromechanical or electric attitude
indicator as a standby instrument. For eligibility information for particular aircraft
models, refer to Appendix K.
The model 4300-4( ) (3 1/8-inch) and 4200-( ) (2 1/4-inch) are currently the only electromechanical
standby attitude indicators that may be installed as standby attitude instruments under the G500/G600
AML STC; all non-electric attitude indicators are acceptable and do not need to be replaced. The 4300-4( )
with the internal backup battery and the 4200-( ) with the required remote-mounted MD420-Emergency
Power Supply have the ability to continue to operate in excess of 30 minutes (in accordance with
FAR 23.1353(h)) in the event aircraft electrical power is lost and have been tested to meet the reliability
and environmental conditions required by the G500/G600 AML STC.
NOTE
The Mid-Continent model 4200-( ) (2 1/4-inch) ADI requires the use of the MD420
Emergency Power System, which must be mounted separately. If the Mid-Continent
4200-( ) 2 1/4-inch attitude indicator is used in a nonmetallic aircraft, the associated
remote MD420 Emergency Power System must be mounted within the instrument panel
area. This constraint does not apply to metal aircraft.
NOTE
The STCs referenced in the subsequent sections are not the only acceptable means of
replacing the instrument panel in the Cessna, Hawker Beechcraft, and American
Champion Aircraft models specified below. Other means of acquiring airworthiness
approval may be used.
NOTE
Unless otherwise specified, new instrument panels may be manufactured for any aircraft
on the AML. These panels shall not be part of the primary structure of the aircraft.
Some installations may require deviations from the original layout that will result in a substantial amount
of panel modifications. For example, moving the standby instruments by one-half inches in any direction
would require modification of the original cutouts, and therefore modification of the original panel may
not be practical. In such cases, a new blank instrument panel may be the preferred option.
A new panel, whether newly manufactured or purchased from the aircraft manufacturer, must comply with
the following requirements:
1. Material must be the same thickness and type as the original instrument panel (with a minimum
thickness of 0.063 inches).
2. Use sheet metal techniques (bend radius, fillets, etc.,) appropriate to the material thickness and
hardness type. Refer to AC 43.13-1B, Chapter 4, Section 4 Metal Repair Procedures.
3. New panel will be protected from corrosion in accordance with aircraft manufacturer standard
practices or maintenance instructions.
NOTE
Instrument panels are often more than a single piece of aluminum. They are an assembly
with other brackets and components permanently or semi-permanently attached to the
main panel. For example, angles may have been riveted to create attach points for other
pieces of equipment (such as the radio rack) or they may be used to resist bending of the
panel due to weight and center of gravity of the instruments. Brackets or channels may
exist to create additional attach points to the aircraft. The new instrument panel must not
alter the design of the instrument panel assembly features from the original design. These
features must be duplicated in the new panel structure.
NOTE
The only intended differences between the new instrument panel assembly and the old are
the cutout for the GDU 620 display unit and the location of the standby instruments. Every
other feature of the panel, including aspects of the structure invisible to the pilot, must be
duplicated. Modification of the instrument panel that will not comply with these
requirements is not approved under this STC.
The GDU 620 must intersect the original certified ADI as specified in the GDU 620 location and mounting
(refer to Section 2.5.11.1). Since there is some freedom on the position of the GDU 620 in such a case, it is
preferred to have the GDU 620 PFD as close to top center as possible without compromising the area
required for the standby instruments or other indicators. Also, review the requirements for the standby
instruments prior to finalizing their location. Whenever manufacturing a new panel, verify that all
requirements in the following sections are met to ensure proper installation.
• GDU 620 location (Section 2.5.11.1)
• Standby instrument location (Section 2.5.11.2)
When fabricating a new instrument panel, movement or consolidation of additional instruments or engine
gauges may be needed in order to achieve the desired panel layout. However, this is beyond the scope of
the G500/G600 STC and will require additional aircraft manufacturer’s data or FAA approval.
When fabricating a new instrument panel, lighting for existing items that are retained must be considered.
However, this is beyond the scope of the G500/G600 STC and will require additional aircraft
manufacturer’s data or FAA approval.
Compound curves and tooled bends formed into the instrument panel may not be easily replicated in the
field. The installer should consider contacting the aircraft manufacturer for a panel blank or modifying the
existing panel with a flat plate overlay conforming to the guidelines of this installation manual. Any
overlay should be secured to the original panel as if it were a structural repair in accordance with
AC 43.13-1B, Chapter 4, Section 4.
Cessna F172/F172M
Installation of this STC on Cessna F172D/F172M aircraft requires a prerequisite modification of the yoke
installation similar to that defined in for the Cessna 172M in AML STC SA170CH. STC SA170CH does
not apply to the F172 series; however, the F172 series are similar to the 172 series listed with respect to
the areas requiring modification. Therefore, the design data contained in STC SA170CH may assist a
modifier in defining and obtaining airworthiness approval of the required prerequisite modifications. The
installer is responsible for obtaining additional airworthiness approval beyond that covered by this STC
and STC SA170CH. For similarity of Cessna 172 series and F172 series instrument panel and yoke
installations, refer to the Cessna IPC (P529-12-RAND-1600-1/75).
NOTE
In nonmetallic aircraft, the AHRS must be grounded to the instrument panel. This requires
the AHRS be located near the instrument panel. For additional information, refer to
Section 3.8.2.
NOTE
For dual G500/G600 systems, separate AHRS #1 and AHRS #2 as far as practical.
NOTE
The GSU 75(B) requires a ground strap when installed in composite aircraft. For
additional information, refer to Appendix Section N.3.
Observe the following when determining the mounting location of the AHRS:
1. The AHRS uses extremely sensitive inertial sensors and must be mounted rigidly to the aircraft
primary structure.
2. Shock mounts must not be used in AHRS installation.
3. The AHRS must be mounted within 13.0 feet (4.0 meters) longitudinally and 6.5 feet (2.0 meters)
laterally of the aircraft center of gravity.
4. Unit location should avoid areas prone to severe vibration to eliminate possibility of resonance
between the unit and its supporting structure.
5. Vibration levels are checked using the Engine Run-Up Vibration Test detailed in Section 5.6.5
(excessive vibrations above DO-160 levels listed in AHRS EQF may result in degraded accuracy).
6. The AHRS location should be protected from rapid thermal transients, particularly high-heat
exposure from nearby high-power equipment.
7. The AHRS must be mounted in a serviceable location (e.g., accessible through an access panel).
8. Installation in an unpressurized area of a pressurized aircraft is acceptable.
9. The pitch offset and roll offset between the AHRS mounting and GMU 44 mounting must be less
than 6.0°. For GMU 44 mounting requirements, refer to Section 2.5.11.5.
10. In dual G500/G600 installations, AHRS #1 must not be installed in a compartment that is
protected by a radome/fairing constructed from glass reinforced plastic without lightning
protection metallic mesh. This limitation does not apply to single G500/G600 installations or
compartments protected by fairings constructed from carbon-reinforced plastics or metal fairings
with fiber-reinforced plastic access panels. Compartments of this type are typically found in the
nose section of twin engine or amphibious aircraft.
11. The aircraft structure under cargo hold or cabin floors is a good location for AHRS, provided unit
installation has adequate strength. Unit location in unprotected areas with exposure to accidental
impact should be avoided.
12. For new G500/G600 installations in tube and fabric aircraft, installation of the AHRS is not
permitted in Lightning Zones 1A, 1B, or 2B (refer to Appendix J) if the electrical bonding clamp
illustrated in Figure 3-24 is used.
13. Non-magnetic screwdrivers are preferred to use for AHRS fasteners. Magnetized screwdrivers
will not cause problems.
14. AHRS should not be located within one inch of magnetically mounted antennas, speaker magnets,
or other emitters of strong magnetic field. Magnetized metal structure does not affect AHRS, but
may affect nearby aircraft instruments like magnetic compass.
$92,',167$//$7,212)7+($+56
INCHES FORE/18 INCHES$)72)7+(3523(//(5
/2&$7,216217:,1(1*,1($,5&5$)7
NOTE
The following guidance is specific to the AHRS considerations for the GSU 75(B). For
ADC considerations, refer to Section 2.5.11.6.
The GSU 75(B) can be mounted with the connector pointing forward, aft, left, or right. To avoid heading
errors, the unit must be aligned within ±1.0° of the applicable axis. The mounting orientation is stored in
the aircraft-specific configuration module.
The GSU 75(B) mounting rack should be leveled to within 8° in aircraft longitudinal direction (pitch), and
4° in aircraft lateral direction (roll). The unit rack should be on the bottom.
Aircraft leveling and offset setting procedure should be performed prior to flight. For more information,
refer to Section 5.6.1. If the mounting rack is leveled to within 0.25° of the aircraft level reference, the
aircraft leveling and offset setting procedure is not required.
CAUTION
If mounting the GMU 44 in the location used by an existing flux valve or flux gate, the
Magnetic Interference Survey (Section 3.2.4.4) must still be successfully completed.
Although the location may have been satisfactory for a flux valve or flux gate, it may not
be acceptable for the GMU 44.
NOTE
If planning to reuse the existing flux valve or flux gate wiring for the GMU 44, it must be
verified that the existing wiring meets the requirements specified for the GMU 44 (i.e.,
same number of shielded conductors, minimum wire AWG, equivalent wire type, etc.). In
many cases, the existing wiring will have to be replaced.
Ensure that any electrical conductor that comes within close proximity (approximately 3 feet) of the
GMU 44 is installed as a twisted shielded pair, not a single-wire conductor (if possible, the shield should
be grounded at both ends).
Use nonmagnetic materials to mount the GMU 44, and replace any magnetic fasteners within 20.0 inches
with nonmagnetic equivalents (i.e., replace zinc-plated steel screws used to mount wing covers or wingtips
with nonmagnetic stainless steel screws).
In general, wing mounting of the GMU 44 Magnetometer is strongly preferred. If wing mounting is not
possible, it may be necessary to install the GMU 44 in the tail section of the aircraft. Fuselage mounting is
permitted, but NOT within two feet of the cabin area because of numerous potential disturbances that can
interfere with accurate operation. Refer to Figure 2-9.
The GMU 44 must be mounted in a serviceable location in the aircraft (e.g., accessible through an access
panel). Installation in an unpressurized area of a pressurized aircraft is acceptable.
If installing the G500/G600 in combination with a separately approved ESIS that includes heading, the
following criteria also apply:
1. If the magnetic compass is retained in the aircraft, the location of the electronic standby
magnetometer should be separated from the G500/G600 magnetometer locations by as much
distance as practicable (e.g., GMU 11 with a G5 Electronic Standby Instrument).
2. If the magnetic compass is not retained in the aircraft, the location of the electronic standby
magnetometer must be separated from the G500/G600 magnetometer locations by at least
12.0 inches.
3. Wiring associated with the electronic standby magnetometer must be routed independent from the
G500/G600 magnetometer(s).
2 FT MIN.
(GMU 44 MUST NOT BE CLOSER
THAN 2 FEET TO CABIN)
NOTES:
1. A STRUCTURAL VALIDATION OF THE GMU 44 MOUNTING IS REQUIRED IF
GMU 44 IS INSTALLED WITHIN THE FUSELAGE.
2 FT MIN.
(GMU 44 MUST NOT BE CLOSER
THAN 2 FEET TO CABIN)
GMU 44
+/- 3° MAXIMUM
GMU 44
ALIGNMENT AIRCRAFT
HEADING
± 2.5° MAX.
± 0.5° PREFERRED
NOTE
When installed in nonmetallic aircraft, the ADC must be grounded to the instrument panel.
This requires the ADC be located near the instrument panel. For additional information,
refer to Section 3.8.2.
NOTE
For dual G500/G600 systems, separate ADC #1 and ADC #2 as far as practical.
ACCEPTABLE LOCATION
FOR GTP 59 OAT PROBE
UNDERSIDE OF WING
OUTSIDE OF EXHAUST STREAM
DO NOT INSTALL
GTP 59 OAT PROBE
ON UNDERSIDE OF FUSELAGE
Figure 2-15 Acceptable Locations for GTP 59 Temperature Probe - Low-Wing Aircraft
ACCEPTABLE LOCATION
GTP 59 OAT PROBE
SIDEWALL OF FUSELAGE
INSIDE AIR INLET DUCT
ACCEPTABLE LOCATION
FOR GTP 59 OAT PROBE
ACCEPTABLE LOCATION
ON FUSELAGE BENEATH
FOR GTP 59 OAT PROBE
HORIZONTAL STABILIZER
UNDERSIDE OF WING
OUTSIDE EXHAUST STREAM DO NOT MOUNT
GTP 59 OAT PROBE
INSIDE OF EXHAUST STREAM
EXHAUST STREAM
Figure 2-16 Acceptable Locations for GTP 59 Temperature Probe - Twin-Engine Aircraft
EXHAUST
DO NOT MOUNT GTP 59 OAT PROBE
DO NOT MOUNT GTP 59 OAT
ON UNSERSIDE OF FUSELAGE
PROBE ON ENGINE COWLING
Figure 2-17 Acceptable Locations for GTP 59 Temperature Probe - High-Wing Aircraft
NOTE
The GTP 59 must be electrically bonded to the aircraft skin for installations in metal
aircraft.
If a suitable location for the GTP 59 cannot be found in Lightning Zone 3, then it can be installed in
Zone 2A. However, in order to be installed in Zone 2A, the aircraft skin or access panel must be aluminum
and at least 0.032 inches thick and the GTP 59 must be electrically bonded to the aluminum skin (if the
aluminum skin is less than 0.032 inches, a doubler will be required). The doubler or access panel must
have four or more fasteners each providing electrical bond. The GTP 59 may not be installed on the aircraft
skin in Lightning Zones 1B, 1A, 1C, or 2B. For lightning zoning information, refer to Appendix J.
If a suitable location cannot be found in Lightning Zones 3 or 2A, it is permissible to install the GTP 59
Probe elsewhere provided it is inside an air inlet duct and all of the following conditions are met:
1. The air inlet duct cover is metal and is electrically grounded to the aircraft.
2. The GTP 59 is mounted such that it is recessed within the duct. The distance from the outermost
surface of the duct cover to any part of the GTP 59 must be more than the narrowest opening in the
duct cover by the GTP 59 (i.e., where the GTP 59 is mounted, the duct cover contains louvers that
are 2 x 8 inches – the GTP 59 must be no closer than 2 inches to the outermost surface of the duct
cover).
3. Air outlet ducts should not be used, as they can affect the temperature reading. Potential outlets
would be exhaust for avionics bays, engine cowling louvers, cabin vent outlets, etc.
NOTE
For most nonmetallic aircraft, the GTP 59 must be electrically isolated from the aircraft
ground plane and maintain a minimum 0.5- inch clearance from surrounding conductive
components and structure. For aircraft model-specific information about isolation of the
GTP 59, refer to Table K-1.
The GTP 59 can only be located in Lightning Zone 3 of the aircraft. This STC does not allow the
installation of the GTP 59 directly in the aircraft skin for nonmetallic aircraft; consequently, the GTP 59
must be mounted in an access panel. Additionally, the GTP 59 must be mounted to an electrically non-
conducting surface. If a non-conductive surface does not exist, then a non-conductive doubler must be used
to provide one (refer to Section 7 for more details). Additionally, a minimum 0.5-inch clearance must be
maintained between the GTP 59 and any surrounding conductive components and structure.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar, and fiberglass without mesh is considered to be non-
conductive.
NOTE
Mechanical installation requirements for the GAD 43 and GAD 43e units are identical
except where noted.
The GAD 43/43e can be installed in any section of the aircraft’s fuselage or the forward equipment bay for
multi-engine aircraft. The GAD 43/43e must be mounted in a serviceable location in the aircraft (e.g.,
accessible through an access panel). Installation in an unpressurized area of a pressurized aircraft is
acceptable.
The GAD 43/43e must not be installed in an avionics bay that is protected entirely by a fiberglass fairing
with no metallic mesh, unless the gyro output wires are installed with double-shielded wire. The installer
must identify this type of avionics bay, typically found in the nose section of twin engine or amphibious
aircraft. Interconnect drawings in Appendix F note each connection that requires double-shielded wire.
Avionics bays covered by a carbon fiber fairing or with metal structure with fiberglass access panels do not
require the additional shielding noted in Appendix F.
NOTE
For nonmetallic aircraft, the GAD 43/43e must be grounded to the instrument panel. This
will require that the GAD 43/43e be installed near the instrument panel. For additional
information, refer to Section 3.8.2.
The GAD 43/43e can be oriented in any position and secured to structure using one of two pairs of
mounting flanges, as shown in Figure 2-19.
Figure 2-19 GAD 43/43e Short and Tall Installation Orientations (GAD 43 shown)
NOTE
For installations with dual G500/G600 systems, AHRS #2 and ADC #2 are not required to
be bonded to the instrument panel.
The GTP 59 Temperature Probe and GMU 44 Magnetometer must not be electrically bonded to the aircraft
structure. If the location chosen for the GTP 59 or GMU 44 is conductive, an insulating doubler must be
installed to electrically isolate the unit.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar, and fiberglass without mesh is considered to be non-
conductive.
NOTE
For installations with dual G500/G600 systems, AHRS #2 and ADC #2 are not required to
be bonded to the instrument panel.
NOTE
For installations with dual G500/G600 systems, TVS and resistor protection is not
required for the GDU 620 #2, AHRS #2, and ADC #2.
NOTE
The GDU 620 can interface to an ARINC 708 weather radar in metal aircraft only. To
determine whether a particular model is considered metal or nonmetallic, refer to
Appendix K.
In order to interface an ARINC 708 weather radar to the GDU 620, the weather radar transceiver must be
electrically bonded to the surrounding structure with a resistance of 10 milliohm or less. Overbraid must be
installed over the weather radar transceiver cabling that is located beneath the radome before it enters the
metal fuselage or metal wing for a radome in Lightning Zone 1. Overbraid is required if the radome is
located entirely within Zones 2 or 3 and the cabling outside the metal enclosure is over 12 inches (for
Zone 2) or 24 inches (for Zone 3) in length. Extra cable length (for service, etc.) must be overbraided or
secured inside the metal fuselage or metal wing structure so it will not be exposed to lightning transients
during normal operation.
In order to avoid recalibration of the weather radar when upgrading from an already calibrated weather
radar installation, it is suggested that the installer activate the Maintenance page of the original indicator
before it is removed and write down the value for Roll Trim. This value may be entered in the GDU 620
to maintain the existing calibration.
NOTE
When utilizing the GDL 69 to route HSDB data from the GTX 345 to the rest of the
G500/G600 system, the GDL 69 unit must be a GDL 69 SXM (P/N 011-03177-00) or
GDL 69A SXM (P/N 011-03177-10) with software v5.10 or later. When utilizing the
GTN 6XX/7XX to route HSDB data from the GTX 345 to the rest of the G500/G600 system,
the GTN 6XX/7XX must include software v6.11 or later.
NOTE
The Ethernet architecture options shown in the following sections are provided for
guidance only. They are not intended to include every possible installation and
configuration; they are provided to help the installer choose the optimal HSDB Ethernet
architecture design for each specific installation.
NOTE
The GWX 68/70(R)/75 and the GTS 8XX must not be routed through the GTX 345, but can
be routed through the GDL 88 if no other HSDB port is available.
HSDB
HSDB
HSDB
GDL 69 Series ADS-B In GDL 69 Series GWX 68/70(R)/75
XM WX/ XM WX/ Weather
Entertain. Source Entertain. Radar
(optional)
(optional) (optional) (optional)
HSDB
HSDB
HSDB
GDL 69 Series
GFC 600
XM WX/
Entertain. Autopilot
(optional)
(optional)
HSDB
HSDB
HSDB
GWX 68/70(R)/75
GTS 8XX ADSB In
TAS / TCAS I Source Weather
Radar
(optional) (optional)
(optional)
GDU 620 HSDB GDU 620 GDU 620 HSDB GDU 620
No. 1 No. 2 No. 1 No. 2
HSDB
HSDB
HSDB
HSDB
No. 1 No. 2
HSDB
HSDB
GDU 620
GDU 620
GWX 68/70(R)/75
Weather
Radar
HSDB
HSDB
HSDB
HSDB
(optional)
HSDB
ADS-B In ADS-B In
Source Source
(optional) (optional)
GFC 600
Autopilot
(optional)
HSDB
HSDB
GDU 620
HSDB
HSDB
No. 1 No. 2
GFC 600 GWX 68/70(R)/75
HSDB GPS/SBAS HSDB GPS/SBAS HSDB
Autopilot Weather Radar
Navigator Navigator
(optional) (optional)
GTN 6XX/7XX GTN 6XX/7XX
HSDB
HSDB
GDL 69 Series HSDB
GTS 8XX (IF AVAILABLE) ADS-B In
HSDB XM WX/
TAS / TCAS I Source
Entertain.
(optional) (optional) (optional)
GDU 620 HSDB GDU 620 GDU 620 HSDB GDU 620
No. 1 No. 2 No. 1 No. 2
HSDB
HSDB
HSDB
HSDB
No. 1 GDL 69 Series No. 1
GTS 8XX HSDB GPS/SBAS HSDB XM WX/ GTS 8XX HSDB GPS/SBAS GWX 68/70(R)/75
TAS / TCAS I Navigator Entertain. TAS / TCAS I Navigator Weather Radar
(optional) (optional) (optional)
GTN 6XX/7XX (optional) GTN 6XX/7XX
HSDB
GDL 69 Series
ADS-B In XM WX/
ADS-B In HSDB Source Entertain.
Source
(IF AVAILABLE) (optional) HSDB HSDB
(optional)
(optional)
No. 1
GFC 600 HSDB GPS/SBAS GWX 68/70(R)/75
Autopilot Navigator Weather Radar
(optional) (optional)
GTN 6XX/7XX
HSDB
HSDB
HSDB
GDL 69 Series No. 2 No. 2
XM WX/ HSDB GPS/SBAS HSDB GTS 8XX GWX 68/70(R)/75 GPS/SBAS HSDB GTS 8XX
Entertain. Navigator TAS / TCAS I Weather Radar Navigator TAS / TCAS I
(optional) (optional) (optional) (optional)
GTN 6XX/7XX GTN 6XX/7XX
HSDB
HSDB
No. 2
GFC 600 GPS/SBAS HSDB
GWX 68/70(R)/75
Autopilot Navigator Weather Radar
(optional) (optional)
GTN 6XX/7XX
Figure 2-26 Dual G500/G600 Installation with Single GTN 6XX/7XX as GPS #2
HSDB
HSDB
No. 1 No. 2 GWX 68/70(R)/75
GFC 600 HSDB GPS/SBAS HSDB GPS/SBAS HSDB
Autopilot Weather Radar
Navigator Navigator
(optional) (optional)
GTN 6XX/7XX GTN 6XX/7XX
HSDB
HSDB
GDL 69 Series HSDB
GTS 8XX HSDB XM WX/ (IF AVAILABLE) ADS-B In
TAS / TCAS I Entertain. Source
(optional) (optional) (optional)
NOTE
If the GAD 43/43e Adapter is replacing the autopilot’s existing attitude source, it is highly
recommended to conduct a flight test prior to the G500/G600/GAD 43/43e installation.
This provides a baseline for the autopilot performance and ensures the system is properly
operating. Repeat this flight test after the aircraft modification is complete in order to
validate that the GAD 43/43e attitude source operates identically to the original
mechanical gyro. For additional information, refer to Section 5.10.2.5.
Digital Level
It is recommended to use a digital level when installing the AHRS and GMU 44 Magnetometer.
Protractor Tool
A protractor tool is required to measure the angle offset during the magnetometer installation.
Plumb Bob
A plumb bob is required for leveling and installing the magnetometer unit.
Crimp Tool
It is required to use a crimp tool, meeting MIL specification M22520/2-01, and a positioner/locator to
ensure consistent, reliable crimp contact connections for the rear D-sub connectors. For a list of
recommended crimp tools, refer to Table 3-11.
Milliohm Meter
It is required to use a milliohm meter with an accuracy of ±0.1 milliohm (or better) to measure the
electrical bonding between the G500/G600 system components and aircraft ground.
Laptop or PC
It is required to use a laptop or PC to run the magnetic interference survey software. Refer to Appendix G.
The laptop or PC must meet the following minimum requirements:
Operating system Windows 2000 SP4, XP, 7, 8, and 10
Processor speed 850 MHz
Hard drive free memory 500 MB
RAM memory 256 MB
Screen resolution 1024 x 768
CD-ROM drive
USB to RS-232 converter (Required only if the laptop or PC does not have a serial port)
DC Power Supply
In order to perform the magnetic interference survey, it is required to use a DC power supply capable of
supplying 12 VDC/200 mA prior to the GMU 44 Magnetometer installation. Refer to Appendix G.
9DF
GF
HOHF
(
9(57,&$/
63(('
)XHO4W\ 83
925,1',&$725
WXUQFRRUGLQDWRU '1
)((7
3(50,1
6
/ 5
PLQ
:
QRSLWFK
LQIRUPDWLRQ
(OHF&XUUHQW
7DFKRPHWHU $')
)((7
VOR INDICATOR
20
200 40
180
AIRSPEED 60
160
KNOTS 80
140
120 100
10
15
6 5 VERTICAL
3 E SPEED
UP 20
N
12
d.c.
elec.
0 VOR INDICATOR
DN
100 FEET 20
33
15
PER MIN
5
15
10
30
W 21
24
turn coordinator
L R
2 min
no pitch 6 E
information
ADF 3
12
15 S
3
30
Clock 21
S
OB
20
200 40
180
AIRSPEED 60
160
80
140 KNOTS
120 100
CLOCK
For any instrument panel, installation of the GDU 620 is not limited to the use of cutouts for the primary
instruments. The combination of the original cutouts for any instrument may be used if the GDU 620
location satisfies the ADI intersect criteria, in accordance with Section 2.5.11.1. For example, in
Figure 3-2 and Figure 3-3, the VOR indicator cutouts are used in conjunction with the adjacent primary
instruments cutouts. In this example, using the airspeed and turn coordinator cutouts would have caused
both a structurally and cosmetically challenging installation.
7 IN.
MINIMUM
CLEARANCE
GDU 620
SIDE VIEW
NOTE
If all of the nut plates can be installed onto the instrument panel, and no existing cutouts
are visible when the GDU 620 is installed, it is not necessary to install any trim plate.
NOTE
If installing nut plates onto the trim plate, it may be necessary to cut out additional
material from the instrument panel in order to provide clearance for the attachment of the
nut plate to the trim plate.
After it is decided which trim plate is to be used (thin or thick), determine the size of the trim plate and cut
it to the required size and pattern. See Appendix C for the dimensions of the trim plates that are furnished
with the G500/G600 installation kit.
NOTE
Do not permanently install the trim plate to the instrument panel until the GDU 620
installation hardware (nut plates) has been installed on the instrument panel and/or on the
thick trim plate.
Determine locations of fasteners or rivets for securing the trim plate to the instrument panel and the
GDU 620 nut plates, in accordance with the requirements in Figure 3-5, Figure 3-6, and Figure 3-7.
NOTE
The thin (0.032-inch) trim plate can float on the instrument panel. Rivets or fasteners to
secure the thin trim plate (P/N 115-01009-00) to the instrument panel are optional. The
installation of the GDU 620 will secure the trim plate in place.
EXISTING INSTRUMENT
PANEL CUTOUTS
MODIFIED TRIM
PLATE EDGE
GDU 620 FASTENER
HOLE LOCATION
> MIN.
NEIGHBORING
INSTRUMENT
ON PANEL > MIN.
> MIN.
NOTE
Due to the distance from the desired location of a standby instrument on the stepped panel
to the GDU 620 and the standby instrument distance requirement from Section 2.5.11.2,
only 3 1/8-inch standby instruments are permitted to be installed on stepped panels.
In Figure 3-10, the instrument panel bolster was modified to accommodate two of the standby instruments.
For details on modifying the bolster to accommodate standby instruments, refer to Appendix H.
Some instrument panels may require additional modifications to address non-standard size instruments
(e.g., the KI 256 ADI). For additional information, refer to Appendix H.
Due to space constraints, some installations may require the use of 2 ¼-inch instruments for backup
instruments. Previously certified 2 ¼-inch instruments may be used as long as they are pneumatic. If using
an electromechanical attitude indicator, the Mid-Continent 4200-( ) (2 ¼-inch display) electromechanical
attitude indicator with the MD240-battery backup must be used. For airspeed and altitude indicators, Mid-
Continent provides a package of 2 ¼-inch instruments in combination with the specified attitude indicator.
For Mid-Continent ordering information, refer to Section 2.5.11.2.4.3.
NOTE
If the Mid-Continent 4200-( ) 2 ¼-inch attitude indicator is used in a nonmetallic aircraft,
the associated remote MD420 Emergency Power System must be mounted within the
instrument panel area. This constraint does not apply to metal aircraft.
NOTE
If the Mid-Continent 4200-( ) 2 ¼-inch attitude indicator is used in a pressurized aircraft,
the associated remote MD420 Emergency Power System must be mounted in a pressurized
area.
200 40
180
60
160 VOR INDICATOR
Clock 80
140
120 100
Vac
d.c.
elec.
3 6
E 10
15
N 5 VERTICAL
12 SPEED
Fuel Qty UP 20
33
15 0 VOR INDICATOR
turn coordinator DN 100 FEET 20
30 PER MIN
S 5
L R
2 min W 15
24 21 10
no pitch
information
Elec Current
Tachometer ADF
20 20
40
10 10
30
Clock
10 10
Vac O
060
6 E
3
12
1
N
20
GPS
200
33
40
15
AIRSPEED 60
W 24
21
2
160
KNOTS 80
140
120 100
Elec Current
)((7
Tachometer
20
200 40
180
60
160
CLOCK 140
80
120 100
SANDEL SN3308
3 6 d.c.
elec.
E N
A
v
u 10
15
N 12
V e
5 VERTICAL
SPEED
M UP 20
33 A
P
15 0
turn coordinator DN 100 FEET 20
30 B
R
G 5
PER MIN
S L R
15
W 2 min 10
OBS
24 21 no pitch
information
SWITCHES
IGNITION VENT
S-TEC
Placard
20
200 40
180
60
160
80
140
120 100
Switches
Ignition Vent
Figure 3-10 Example of Installed GDU 620 - Standby Instruments on Stepped Part of Panel
N
60
12
160
33
80
15
140
30
120 100
S
21 24 W
S
OB
HDG 060
d.c.
elec.
6 10
3 E 15
5 VERTICAL
SPEED
20
N
UP
12
0 Blank
33
15
turn coordinator DN 100 FEET 20
30
PER MIN
5
S
L R W 21 15
2 min VOR 1
24
VOR 2 10
no pitch ijav ooo ORD
information
1.2 NM
Clock
20
200 40
180
60
160
80
140
120 100
Clock
Figure 3-11 Example of GDU 620 Installed with 2 ¼-Inch Standby Instruments
NOTE
When installed in a composite aircraft, the GSU 75(B) requires a ground strap. For
additional information, refer to Appendix Section N.3.
NOTE
The AHRS with remote install rack may be added to an existing shelf if the weight of the
unit and install rack, when combined with the weight of the existing equipment installed
on the shelf, is less than or equal to the shelf weight limit as referenced by a placard on the
shelf or in aircraft records.
NOTE
The existing structure that the AHRS is mounted on must meet the minimum requirements
specified in Section 3.2.3.1.
NOTE
For dual G500/G600 installations, both AHRS units should be mounted on the same
support structure, ensuring that both AHRS units are exposed to the same vibration
environment. This prevents nuisance “Check Attitude” alerts and nuisance autopilot
disconnects in installations utilizing the GAD 43/43e to supply attitude information to the
autopilot.
The AHRS location should be determined in accordance with Section 2.5.11.4. Every AHRS installation
must meet requirements of Section 3.2.3.1. The AHRS should be mounted on a structure that has adequate
strength to support inertia forces of the unit and other installed components. For weight and balance
information, refer to Section 3.6.
For an overview of AHRS mounting options, refer to Table 3-1 and Table 3-2.
(Composite Aircraft)
Some composite aircraft have a solid fuselage
structure that, with a GRS 77 Universal Mount,
will meet the requirements for the AHRS
installation. Modification of the fuselage involves
adding points of attachment.
Refer to Section 3.2.3.2.4.
FORWARD
Installation of GRS 77 Universal Mount Using Existing Points from Previously Installed
Equipment
If the aircraft has a Bendix/King
KG 102/102A gyro, a Mid-Continent
4305-128 gyro, Mid-Continent
4305-150 gyro, or a Cirrus 14357-001
gyro currently installed, and it is being
removed for this installation, that location
may provide an adequate mounting USE FOR CIRRUS 14357-001
USE FOR BENDIX KING KG 102 / 102A
location for the AHRS. The GRS 77 USE FOR MID-CONTINENT 4305-128 OR 4305-150
Modify Existing Floor Panel or Add Mounting Surface to Attach AHRS Remote Install
Rack
A false floor may exist over the airframe structure to make room for
avionics or baggage. If the false floor surface is level and meets
structural requirements, it may provide an adequate surface for mounting
the AHRS directly.
Alternately, existing frame structure may provide a level plane to which a
plate may be attached for mounting the AHRS. An example would be
multiple frames with flanges at the same water line (WL).
Refer to Section 3.2.3.3.2. FORWARD
Plate, Angle Bracket Assembly – Attachment to Existing Frame and Bulkhead Structure
Angle brackets may be fabricated to attach to existing frame and
bulkhead structure, to which a plate may be attached. Although
multiple frames and bulkhead structure may be available for the
AHRS location, they may not be at the same water line (WL). One
or more brackets may be needed to create a level plane. The intent
is to ensure the plate remains parallel to the aircraft level reference
and firmly supported across its span.
Refer to Section 3.2.3.3.3.
NOTE
The incline of the mounting location may be determined by using a level meter, such as the
PRO 360. It is recommended to use a level surface on the aircraft itself as reference for a
more accurate installation.
2. Determine and set the incline offset required for level installation. Cleco the second pair of holes
of the top bracket to the angle bracket, as shown in Figure 3-15. Drill hole-pattern from top bracket
to angle bracket (0.1285-inch diameter holes – #30 drill bit), five places each side.
Figure 3-15 Hole-Pattern Configuration to Set Incline in Assembly for Aircraft Level
AHRS UNIVERSAL
TOP BRACKET
(PART OF GRS 77 MS20470AD4-6 RIVET
UNIVERSAL MOUNT KIT)
(ALTERNATE, CR3213-4-4
CHERRYMAX RIVET
AHRS ANGLE MOUNTING BRACKET (2X) (5X EACH SIDE)
(PART OF GRS 77 UNIVERSAL MOUNT KIT)
NOTE
If the GRS 77 Universal Mount is assembled with the angle brackets pointing in, fasteners
attaching the mount to the support structure should be torqued before the AHRS remote
install rack is installed. Access to these fasteners is limited with the AHRS remote install
rack installed.
4. Install the AHRS remote install rack on the GRS 77 Universal Mount. The GRS 77 Remote Install
Rack (P/N 115-00459-00) is fastened to GRS 77 Universal Mount with five AN525-1032R8
screws, as shown in Figure 3-17. The GSU 75(B) Remote Install Rack (P/N 117-00608-00) is
fastened to the GRS 77 Universal Mount with four AN3-4A bolts or AN525-1032R8 screws. The
recommended fastener torque is 20-25 in-lbf. For details on GRS 77 Universal Mount
modifications required to install the GSU 75(B), refer to Section 3.2.3.2.
5. Ensure correct orientation of remote install rack on universal mount (i.e., the arrow on the GRS 77
Remote Install Rack must point forward).
FORWARD
AHRS UNIVERSAL
TOP BRACKET
(PART OF GRS 77
UNIVERSAL MOUNT KIT )
NOTE
Aircraft structures such as the firewall, bulkhead, and support frames are usually
perpendicular to the aircraft heading and may be used as reference for determining the
relative position of the installation to the aircraft heading.
1. Position the GRS 77 Universal Mount on selected support structure and align to the aircraft
heading.
2. Transfer the fastener hole locations from the mount to the support structure.
3. For GRS 77 installations, verify the arrow on the remote install rack is pointing forward.
4. Drill marked fastener holes (0.201-inch diameter).
5. Drill and countersink MS20426AD3 rivet holes for the selected nut plate (MS21059L3 or alternate
as shown in Figure 3-18).
6. Attach the GRS 77 Universal Mount to the aircraft structure with AN525-1032R8 screws.
7. Torque fasteners 20-25 in-lbf.
8. If required, perform the structural validation test outlined in Section 3.3.
NOTE
Eight fasteners are preferred for the installation of the GRS 77 Universal Mount to the
aircraft structure. Use of four fasteners placed at extreme corners is acceptable, provided
AHRS installation passes the Engine Run-up Vibration Test outlined in Section 5.6.5.
AHRS UNIVERSAL
TOP BRACKET
(PART OF GRS 77
UNIVERSAL MOUNT KIT)
3 SUPPORT
STRUCTURE
NUTPLATE
RIVET (2X)
(8 REQ'D)
NOTES:
1 RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35207 (#10-32 LENGTH A/R); OR NAS603 (#10-32 LENGTH A/R); OR AN525-X (#10-32 LENGTH A/R)
BOLTS AN3-XA (#10-32, LENGTH A/R)
AN960-10; AN960-10L; NAS1149F0332P; MS20426AD3-X
WASHERS RIVETS
OR NAS1149F0363P
OR
AN364-1032A (MS21083N3); NUTPLATES STANDARD PART; ANY MS (MILITARY
NUTS
OR MS21042L3 SPECIFICATION) PART NUMBER
NOTE
Design data from the aircraft manufacturer or other approved design data is required
when:
1. Anything other than the existing aircraft structure designated for the installation of avionics is
selected for AHRS installation.
2. The weight limit of existing aircraft structure designated for avionics installation is unknown.
3. The aircraft SRM or AMM specifies no fastener options or fastener installation methods for
the selected AHRS location.
Install the GRS 77 Universal Mount at the selected existing aircraft structure designated for avionics.
1. Follow the requirements of Section 2.5.11.4.
2. Assemble the GRS 77 Universal Mount. Refer to Section 3.2.3.2.2.
3. Place the GRS 77 Universal Mount assembly on the existing structure and align forward direction
with the aircraft heading.
4. Transfer the location of fasteners (four per each bracket, eight total) and bracket edges. Refer to
Figure 3-19.
5. Install the universal mount, selecting fastener types and fastener installation methods in
accordance with aircraft SRM or AMM.
6. Torque fasteners 20-25 in-lbf.
CAUTION
This procedure applies to sandwich panels used in construction of floors or shelves and
must be completed in accordance with aircraft manufacturer data, including the SRM or
AMM. This procedure must not be used in application to the aircraft primary structure
including load carrying members. After the installation is complete, refer to Section 5 for
system configuration, calibration, and checkout.
NOTE
The AHRS will not provide valid outputs until the post-installation calibration procedures
are completed.
5.64
1.88 TYP.
AHRS ANGLE
MOUNTING BRACKET
FOOTPRINT (2X)
LOCATE FIRST
HOLE APPROXIMATELY
AS SHOWN
The following is an example procedure for installing the GRS 77 Universal Mount onto sandwich panel in
a composite aircraft:
1. Drill a 0.5-inch diameter hole at each fastener location for installation of an AN3 bolt.
2. Remove the core between panel face sheets as shown (approximately 1.0 inch in diameter),
avoiding damage to the opposite face sheet. Refer to Figure 3-20.
3. Mix resin and hardener (Jeffco 1307 epoxy resin with Jeffco 3176 epoxy hardener) in a 4:1 ratio
by weight.
4. Add cotton fiber (flock) to mixed resin at approximately a 2:1 ratio by volume, or until desired
consistency of paste is achieved.
5. Protect the underside of the angle brackets with packaging tape. Punch holes in the tape at each
fastener location.
6. Place an AN3 bolt at each of the cavities and pour in resin and flock mixture until each cavity is
completely filled.
AN3 BOLT
MOUNTI NG SURFA CE
T OP LAYER HONEYCOMB CORE
1.0" MIN .
Ø1.00
C ORE REMOVAL
BOTTOM LAYER HONEYC OMB CORE
AN3 BOLT
MOUNTING SURFACE
EPOXY WITH FLOX
9.5"
1.9"
1.3"
Figure 3-22 First Cloth Installation for Mounting Bolts (Composite Aircraft)
15. After laying up the first sheet of cloth, lay up a second sheet oriented 45° from first sheet, as
shown in Figure 3-23.
16. Allow for the material to set.
17. Install the GRS 77 Universal Mount onto bolts and secure with AN365-1032A nuts and AN960-10
washers (eight places). The recommended torque is 20-25 in-lbf.
11.5 9.5
Figure 3-23 Second Cloth Installation for Mounting Bolts (Composite Aircraft)
Mounting Clamps
An alternative method of installation allows for clamps to be assembled to the tube structure for attaching
the installation plate.
1. A minimum of four sets of clamps (two clamps per set in offset pattern) are required.
2. An installation plate uses the eight mounting points (four clamp sets) to secure the plate to the
airframe. Countersunk screws are used to attach the GRS 77 Universal Mount to the installation
plate, to minimize possibility of interference between hardware and the airframe.
3. The installation plate must be at least 0.125 inches thick, 2024-T3. A stiffener may be required
depending on plate length. Refer to Figure 3-24.
4. For details and illustration, refer to Figure 3-24.
5. Perform a structural validation test outlined in Section 3.3.
6. Ensure that the AHRS is bonded to the metallic tube structure with a resistance of 10 mΩ or less
with the connector disconnected. A bonding strap meeting the following criteria must be used:
a. The cross-sectional area of the strap must be greater than 0.016 sq inches (approx 20800
circular mils). A 7/16-inch or wider tubular braid (QQB575R30T437, 24120 circular mils) or
a 3/4-inch or wider flat braid (QQB575F36T781, 20,800 circular mils) must be used and
attached at both ends using an MS20659-130 terminal lug.
b. The strap length should be as short as possible and must not exceed 6.0 inches, and the
installation shall be such that it avoids the strap looping back on itself.
c. The bonding strap must be electrically bonded to the installation plate via a spot face at least
0.125 inches larger in diameter than the bonding strap terminal lug. Refer to Bonding Jumper
Installations in AC 43.13-1B Chapter 11 for guidance on attaching the bonding strap to
tubular structure.
7. The electrical bonding strap method illustrated in Figure 3-24 must not be used if the AHRS is
installed in Lightning Zone 1A, 1B, or 2B. Refer to Appendix J. If the electrical bonding clamp is
used, the installation must be completed in accordance with AC 43.13-1B Chapter 11 and the
following criteria:
a. Use cadmium plated steel clamp, nut, and washers. Only AN735-6 and larger diameter clamps
are permitted. Use the MS20659-130 terminal lug between two AN970-3 washers to contact
the clamp.
b. Select location to minimize the presence of moisture and allow for easy inspection.
c. Ensure that all surface preparation material (e.g., primer, paint) is removed between the clamp
and the metallic tube that is equal to the width of the clamp and 1.0-inch minimum length for
steel tubes to ensure a good contact surface.
d. After assembly and bonding check, prime the airframe tube and clamp in accordance with one
of the following:
• The approved AMM
• MIL-PRF-85285 Type I, Color to suit (36081 Flat Gray Preferable) Coating:
Polyurethane, Aircraft And Support Equipment
• MIL-PRF-23377 Type I, Class N, Primer Coatings: Epoxy, High-Solids
(SEE STIFFENER
LAYOUT FOR 2
LONGER
DISTANCES)
FORWARD
FORWARD
AN735-XX
NOTES:
1 USE JAM NUTS IN ASSEMBLY TO SET LOCATION OF CLAMPS PRIOR TO ASSEMBLING INSTALLATION PANEL TO STRUCTURE.
2 IF DISTANCE BETWEEN CLAMP ATTACHMENTS IS GREATER THAN 12", A STIFFENER IS REQUIRED ON THIS EDGE. AN UNSUPPORTED DISTANCE
GREATER THAN 16" IS NOT ACCEPTABLE.
5 APPLY CORROSION PROTECTION (EXAMPLE: ZINC PRIMER; ALODINE; ETC.) ON ALL SURFACES OF FABRICATED PARTS.
6 ATTACH AND BOND MOUNTING TRAY BONDING STRAP TO AIRCRAFT TUBE STRUCTURE IN ACCORDANCE WITH AC 43.13-1B, CHAPTER 11.
Figure 3-24 Installation of GRS 77 Univ. Mount in Tube/Fabric Aircraft Using MS21919
Clamps
Sheet 1 of 2
AN3 - XA BOLT
FORWARD
MS21919 WDG DETAIL A
CLAMP ORIENTATION ADJUSTED
DIM. A
DIM. B
DIM. A
MS20470AD4 - X RIVET
A/R, SEE TABLE FOR
RECOMMENDED SPACING
TOP VIEW
STIFFENER LAYOUT
END VIEW
STIFFENER LAYOUT
Figure 3-24 Installation of GRS 77 Univ. Mount in Tube/Fabric Aircraft Using MS21919
Clamps
Sheet 2 of 2
Figure 3-25 Using the GRS 77 Universal Mount in Locations of Previously Installed
Equipment
FOR SHELVES
WITHOUT FLANGES,
ALUMINUM ANGLE OR
BENT SHEET METAL
CAN BE RIVETED TO
SHELF AT FORE/AFT
EDGES
NOTE
Structural members, such as firewall, bulkheads, or fuselage frames, are typically
perpendicular to aircraft heading and may be used as reference to determine correct
AHRS orientation.
1. Position the AHRS remote install rack on the selected support structure.
2. Align to the aircraft heading.
3. Transfer the fastener hole locations (five for the GRS 77 and four for the GSU 75(B)).
4. Verify the arrow on the remote install rack is pointing forward for GRS 77 installation.
5. Drill marked fastener holes (0.201-inch diameter).
6. Drill and countersink MS20426AD3 rivet holes for the selected nut plate (MS21059L3 or
alternate, as shown in Figure 3-27).
7. Perform a structural validation outlined in Section 3.3.
8. Attach the remote install rack with AN525-1032R8 screws (five total for the GRS 77 and four total
for the GSU 75(B)).
9. Torque fasteners 20-25 in-lbf.
SCREW 1 2
(5X)
3 MOUNTING
PLATE
NUTPLATE
1 RIVET (2X)
(5 REQ'D)
NOTES:
1 RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS AN525 - X (#10 - 32 LENGTH A/R)
AN960 -10; AN960 -10L; NAS1149F0332P; STANDARD PART; ANY MS (MILITARY
WASHERS NUTPLATES SPECIFICATION) PART NUMBER
OR NAS1149F0363P
OR
AN364 - 1032A (MS21083N3); RIVETS MS20426AD3 -X
NUTS
OR MS21042L3
Figure 3-27 Installation of the AHRS Remote Install Rack (GRS 77 Shown, GSU 75(B)
Similar)
FORWARD
GRS 77 AHRS
AIRFRAME
STRINGER
MOUNTING
1 2
BRACKET
FASTENING
HARDWARE 3
MOUNTING SURFACE
PARALLEL TO
AIRCRAFT LEVEL
NOTES:
1 USE 2024 -T3 SHEET ALUMINIUM, 0.063" THICKNESS OR GREATER. USE A BEND
RADIUS APPROPRIATE TO THE MATERIAL TYPE AND THICKNESS. (EXAMPLE: USE BEND
RADIUS 0.24" FOR 0.063" THICKNESS 2024 -T3 ALUMINUM)
Figure 3-28 Installation of AHRS on Aircraft Stringers (Adapter Riveted to Aircraft Skin)
Sheet 1 of 2
UP TO 8"
UP TO 8",
NO EXTRA FLANGES
8 - 12"
8" UP TO 12",
FORWARD AND AFT
FLANGES
12-16"
12" UP TO 16"
FORWARD AND AFT
FLANGES AND
FORE -AFT STIFFENER
MAX. 0.5"
AIRFRAME
FASTENER SPACING MOUNTING
STRINGER
BRACKET
DIM A
Figure 3-28 Installation of AHRS on Aircraft Stringers (Adapter Riveted to Aircraft Skin)
Sheet 2 of 2
3 IN
CLEARANCE
Figure 3-29 Installation of AHRS on Existing Floor Panel or Installed Support Panel
ANGLES TO CREATE
LEVEL PLANE FOR
SUPPORT PANEL
EXISTING SKIN
AIRFRAME
MEMBER
NOTE
Place the unit on its rack and tighten the screw fasteners on one end of the unit to the rack
(recommended torque is 22-25 in-lbf), but leave the screw fasteners on the other end of the
unit unfastened.
At the unfastened end of the unit, there should now be a gap between the unit baseplate and the rails of the
remote install. Measure the gap to determine if it is within tolerances. Refer to Figure 3-31. Using feeler
gauges, check to ensure that the gap between the unit and each rack rail is at least 0.010 inches, but less
than 0.070 inches. Refer to Figure 3-31.
If the gaps between the unit and each rack rail are within tolerance (0.010 inches, but less than
0.070 inches), tighten the remaining two fasteners to hold the GRS 77 unit firmly to its rack (recommended
torque is 22-25 in-lbf).
If the gap is less than 0.010 inches or greater than 0.070 inches, then the proper amount of preload will not
be exerted on the unit baseplate when the unit is fastened down, and the installation is not acceptable.
Possible causes for a failure of this check include the following:
• The rack is fastened down to a surface that is not sufficiently flat
• The rack is warped or damaged
• The GRS 77 has a center baseplate external shim that is damaged or has been removed
• The GRS 77 baseplate has been warped or damaged
In the event of a failed test, these possibilities must be examined and any deficiencies corrected to pass this
check before the installation is acceptable.
GRS 77 AHRS
FASTENED END
MEASURE GAP
AT UNFASTENED END
(0.010" - 0.070" ACCEPTABLE)
NOTE
The AHRS will not provide valid outputs until the post-installation calibration procedures
are completed.
The AHRS may be installed after the remote install rack has been assembled to the GRS 77 Universal
Mount or other support structure and the flatness check is complete.
To install the GRS 77 on the remote install rack:
1. Install the GRS 77 unit on the remote install rack.
2. Perform a flatness check outlined in Section 3.2.3.4.
3. After satisfactorily passing the flatness check, tighten the four mounting screws securing the
GRS 77 unit to the rack.
4. Use a #2 Phillips screwdriver to tighten the GRS 77 to the rack rather than hand tightening the
knurled screws. The recommended torque is 22-25 in-lbf. Refer to Figure 3-32.
To install the GSU 75(B) on the remote install rack:
1. Place the unit on the remote rack.
2. Slide the unit back until fully engaged with the rack.
3. Push down and simultaneously turn each retention screw clockwise.
4. Torque each retention screw to 15-20 in-lbf.
For system configuration, calibration, and checkout, refer to Section 5.5.
GRS 77 AHRS
INSTALLATION PLATE
AHRS ANGLE MOUNTING BRACKET (2X)
(PART OF GRS 77 UNIVERSAL MOUNT KIT)
NOTE
For metal aircraft, the GMU 44 must be electrically bonded to the aircraft metallic
structure that forms the ground plane with a resistance of 10 mΩ or less with the
connector disconnected.
NOTE
For nonmetallic aircraft, the GMU 44 must not be electrically bonded to the aircraft
ground plane. To determine GMU 44 isolation requirements for all aircraft models, refer
to Table K-1.
Determine a suitable location for the GMU 44. For placement information, refer to Section 2.5.11.5.
Example GMU 44 installations can be found in Appendix Section D.2. The GMU 44 should not be
mounted on an access panel.
The GMU 44 Install Rack (P/N 115-00481-00 or -10) must be installed within 3.0° of the aircraft level
reference for pitch and roll. The GMU 44 must be mounted such that the pitch offset and roll offset relative
to the AHRS level is less than 6.0°. Failure to meet these specifications may result in a failed
magnetometer calibration. It is preferred that the forward direction of the GMU 44 Install Rack is aligned
to within 0.5° in heading of the aircraft forward direction (longitudinal axis). If it is not possible to
guarantee this accuracy, installation alignment to within 2.5° in heading is acceptable in combination with
a post-installation heading alignment of the aircraft to a precise heading to determine and set a heading
offset. The heading offset procedure is described in Section 5.6.4. For all installations, level and heading
alignment will require the use of one of the following:
• GMU 44 Universal Mount (P/N 011-01779-01)
• Fabricated mounting equipment (e.g., brackets, shelves, mounting platform)
• A combination of both
For the installation of the GMU 44, level the aircraft in both the longitudinal and lateral axes. Refer to the
aircraft’s maintenance manual for leveling instructions. It is preferred that the aircraft is placed on jacks
while leveled to avoid inadvertently placing the aircraft in a non level position when entering, exiting, or
working in the aircraft.
CAUTION
After a location has been selected, and a GMU 44 mounting method chosen, a magnetic
interference survey must be performed at that location prior to fabricating or assembling
any parts for the GMU 44 mounting. It is possible that the location will fail the survey and
the installation will require a new location with different installation requirements.
MOUNTING OF GMU 44
PARALLEL TO AIRCRAFT LEVEL
ANGLE OF
INCLINE
GMU 44
UNIVERSAL
MOUNT
AIRCRAFT
LEVEL
REFERENCE
VERTICAL
STABILIZER
GMU 44
LEVEL TO
LATERAL AXIS
LEVEL TO
LONGITUDINAL AXIS
AIRCRAFT
REFERENCE LINE
LEVEL TO
LATERAL AXIS
LEVEL TO
LONGITUDINAL AXIS
Figure 3-39 GMU 44 Universal Mount Level Installation Using Support Equipment,
Examples
UNIVERSAL TOP
MAGNETOMETER BRACKET
GMU 44 INSTALL RACK
MS20426AD5-6 RIVET
(3X)
NOTE FORWARD
RELATION TO
BRACKET
MAGNETOMETER UNIVERSAL
TOP BRACKET
NOTE
The incline of the mounting location may be determined by using a level meter, such as the
PRO 360. It is recommended to use a level surface on the aircraft itself as reference for a
more accurate installation.
GUIDE HOLES PROVIDED
TO MOUNT TO AIRCRAFT
MS20426AD3-4 RIVET
(3X)
MAGNETOMETER
UNIVERSAL MOUNT
Figure 3-43 GMU 44 Universal Mount Top and Bottom Bracket Assembly
MAGNETOMETER
UNIVERSAL MOUNT
TOP BRACKET
MAGNETOMETER
UNIVERSAL MOUNT
Figure 3-44 GMU 44 Universal Mount Top and Bottom Hole Patterns
RIVETS
+2° +2° INSTALLED
+4° +4°
+6° +6° MOUNTING
0° 0° PLATE
MOVEMENT OF PLATES TO
ALIGN HOLES LATERALLY
FOR DEGREES OF INCLINE
Figure 3-45 GMU 44 Universal Mount Hole Alignment, Lateral Method 1
RIVETS
-6° -6°
INSTALLED
-4° -4°
-2° -2°
0° 0° MOUNTING
PLATE
MOVEMENT OF PLATES TO
ALIGN HOLES IN ROTATION +2° +4°
FOR DEGREES OF INCLINE +2° +6°
+4°
+6°
MOUNTING
PLATE
ANGLE
REQUIRED
Figure 3-47 GMU 44 Universal Mount Hole Alignment, Rotational Method 1
MOUNTING
PLATE
ANGLE
REQUIRED
ANGLE ADJUSTMENT
VALUE -2, -4 OR -6°
CLECO (2X)
MS20470AD3-4 RIVET
(2X)
RECOMMENDED MOUNTING
PLANE
GMU 44
6°
6°
GMU 44
RIVET LOCATION
FOR + 6 ° INCLINE RECOMMENDED MOUNTING
PLANE
211-60037-08 SCREW
6-32 X .25 BRASS
(3X)
GMU 44
MAGNETOMETER
NOTE
For metal aircraft, the GMU 44 must be electrically bonded to the aircraft metallic
structure that forms the ground plane with a resistance of 10 mΩ or less with the
connector disconnected. The universal mount and any brackets it mounts to must be
electrically bonded to the aircraft ground plane.
NOTE
Prior to installing any equipment necessary for the installation of the GMU 44, a
Magnetic Interference Survey must be completed to determine if the desired location is
acceptable for the installation of the GMU 44 Magnetometer.
NOTE
In most cases, support components for the installation of the GMU 44 Universal Mount
are not required. For some aircraft that require installing the magnetometer in the vertical
stabilizer, support brackets may be required to compensate for the extreme inclines and/or
awkward positioning. In such cases, it is recommended to provide a level installation
using the manufactured brackets or other support equipment, especially if the GMU 44
Universal Mount is secured through the bottom bracket.
Determine a suitable location for the GMU 44. For placement information, refer to Section 2.5.11.5.
Example GMU 44 installations can be found in Appendix D.
Installation of the GMU 44 requires the aircraft to be leveled both in the longitudinal and lateral axes. For
leveling instructions, refer to the AMM. It is preferred that the aircraft is placed on jacks while leveled to
avoid inadvertently placing the aircraft in a non-level position when entering, exiting, or working in the
aircraft. Complete the Magnetic Interference Survey outlined in Section 3.2.4.4.
If required, install the support components (e.g., manufactured brackets or other equipment used to support
the GMU 44 Universal Mount) required for the installation of the GMU 44 Universal Mount in accordance
with the AMM and AC43.13-2B Chapter 2. Verify clearances and requirements shown in Figure 3-54.
For installations that have the clearance and access to install and remove the GMU 44 without disturbing
the GMU 44 Universal Mount, the GMU 44 Universal Mount may be installed on the mounting platform
prior to installing the GMU 44 on it. In this case, rivets may be used to secure the GMU 44 Universal
Mount to the mounting platform since removal of the GMU 44 for maintenance or replacement will not
require the removal of the GMU 44 Universal Mount. When using rivets, use CR3242-4 (Length A/R)
Cherry Max rivets or MS20470AD5 Solid Universal Head rivets. It is acceptable to oversize the holes in
the universal mount brackets to a #21 drill size (0.159") for installation of MS20470AD5 rivets.
Installation hardware for the GMU 44 Universal Mount should be non-magnetic. Acceptable nut plates
include #6-32 variations of the following: MS21048, MS21050, MS21052, MS21054, MS21056,
MS21058, MS21060, MS21070, MS21072, and MS21074. Do not use floating nut plates. Acceptable nuts
include #6-32 variations of the following: AN363C, AN364C, or AN365C. Acceptable screws include
MS5197, #6-32, length as applicable. Acceptable washers include AN960C-6, AN960C-6L, AN960PD-6,
AN960-PD-6L, or their NAS equivalents.
0,1,0805(&200(1'('&/($5$1&(
NOTE
For vertical stabilizer installation, aircraft structures such as the bulkheads and support
frames are usually perpendicular to the aircraft heading and may be used as reference for
determining the relative position of the installation to the aircraft heading.
NOTE
Wing installation may require the transfer of both the aircraft heading reference line and
the mounting panel’s line to the shop floor for comparison and angle measurement. For
typical methods to determine the heading angle offset, refer to Section 3.2.4.5.
7. Assemble the GMU 44 Universal Mount as outlined in Section 3.2.4.2.1. For GMU 44 mounting
examples, refer to Appendix Section D.2.
8. For side plate installations, position the GMU 44 Universal Mount on the aircraft mounting
structure.
9. Transfer the hole-pattern from the side plate of the GMU 44 Universal Mount to the mounting
structure (0.144-inch diameter drill holes, two places). Refer to Figure 3-55, left side.
10. For bottom plate installations, drill four holes (0.128-inch diameter) on the bottom plate (two on
each side) of the GMU 44 Universal Mount.
11. Position the GMU 44 Universal Mount on the mounting platform.
12. Transfer the hole-pattern from the bottom plate of the GMU 44 Universal Mount to the mounting
plate (0.144-inch diameter, four places). Refer to Figure 3-55, right side.
13. Prepare the mounting surface (both faying surfaces) for bonding in accordance with Section 3.8.3.
If more than three rivets are used, then no faying surface preparation is required and the electrical
bond will be inherent through the rivets.
NOTE
The GMU 44 will not provide valid outputs until the post-installation calibration
procedures are completed.
NOTE
For tube and fabric aircraft, the GMU 44 must be electrically bonded to the aircraft
metallic structure that forms the ground plane with a resistance of 10 mΩ or less with the
connector disconnected. The universal mount and any brackets it mounts to must be
electrically bonded to the aircraft ground plane.
NOTE
It is recommended that the GMU 44 not be installed near the steel tube structure because
of the potential for magnetic interference. Consequently, the GMU 44 should be installed
in the wing, and the procedures specified in Section 3.2.4.2.2 should be followed.
NOTE
For composite aircraft, the GMU 44 must not be electrically bonded to the aircraft
ground plane. To determine GMU 44 isolation requirements for all aircraft models, refer
to Table K-1. If the structure is conductive at the mounting location, provisions must be
made to electrically isolate the GMU 44 from the conductive structure.
NOTE
Carbon reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar, and fiberglass without mesh is considered to be non-
conductive.
NOTE
Nut plates should not be used to attach the GMU 44 Universal Mount to non-conductive
structure. Alternate stainless locking nuts identified in Section 3.2.4.2.2 should be used to
fasten the universal mount to structure.
NOTE
The GMU 44 Universal Mount must remain electrically isolated from structure. The
GMU 44 and the GMU 44 Universal Mount must not be located within 0.5 inches of any
conductive structure or components.
NOTE
Prior to installing any equipment necessary for the installation of the GMU 44, a
Magnetic Interference Survey must be completed to determine if the desired location is
acceptable for the installation of the GMU 44 magnetometer.
NOTE
For vertical stabilizer installation, aircraft structures such as the bulkheads and support
frames are usually perpendicular to the aircraft heading and may be used as reference for
determining the relative position of the installation to the aircraft heading.
NOTE
For wing installations, it may require the transferring of both the aircraft heading
reference line and the mounting panel’s line to the shop floor for comparison and angle
measurement. Refer to Section 3.2.4.5 for typical methods to determine the heading angle
offset.
1. For GMU 44 Install Rack hole pattern, which must be transferred to the fabricated mounting
structure prior to installation of the install rack, refer to Figure C-5.
2. Ensure that the GMU 44 Install Rack is aligned with the aircraft centerline.
3. Rivet the mounting plate to the top bracket using MS20426AD5-6 rivets (three places).
NOTE
Installation hardware for the GMU 44 Universal Mount should be non-magnetic.
Acceptable nut plates include #6-32 variations of the following: MS21048, MS21050,
MS21052, MS21054, MS21056, MS21058, MS21060, MS21070, MS21072, and MS21074.
Do not use floating nut plates. Acceptable nuts include #6-32 variations of the following:
AN363C, AN364C, or AN365C. Acceptable screws include MS51957, #6-32, length as
applicable. Acceptable washers include AN960C-6, AN960C-6L, AN960PD-6,
AN960-PD-6L, or their NAS equivalents.
4. Rivet nut plates, acceptable variations noted above, with MS20426AD3-4 rivets, countersunk
rivets, onto mounting platform.
5. Ensure that installed rivets are countersunk and are flush with the installation panel.
6. Remove any burrs or excess rivet heads. In some cases, such as with composite aircraft,
self-locking nuts may be used instead of rivet nuts.
7. Install the GMU 44 into the GMU 44 Universal Mount using hardware included in the GMU 44
Installation Kit.
NOTE
The GMU will not provide valid outputs until the post-installation calibration procedures
are completed.
Example installations not using the GMU 44 Universal Mount can be found in Figure 3-56 and
Figure 3-57.
GMU 44
MAGNETOMETER
UP
12.00
MAXIMUM W/O STIFFENER
OR STIFFENING FLANGES OUTBOARD
Figure 3-56 GMU 44 Magnetometer Mounting without Universal Mount
Sheet 1 of 2
AIRFRAME
STRUCTURE
FORWARD
1 2 3 MOUNTING PLATE
MOUNTING SURFACE
PARALLEL TO
AIRCRAFT LEVEL
NOTES:
HARDWARE SPECIFICATIONS
RIVETS PREFERRED: CR3223 - 4-X (CHERRY MAX); OR ALTERNATE: MS20470AD4 -X
SCREWS MS51957 (#6 -32 LENGTH A/R)
AN960C- 6; AN960C -6L;
AN960PD-6; AN960PD - 6L STANDARD PART; ANY MS
WASHERS NUTPLATES (MILITARY SPECIFICATION)
NAS1149CN632R; OR
OR NAS1149CN616R PART NUMBER
AN363C- 632A; AN364C - 632A;
NUTS
AN365C-632A RIVETS MS20426AD3 -X
WING RIB
FABRICATED
BRACKET
FORWARD
Figure 3-57 GMU 44 Magnetometer Mounting On Wing Rib without Universal Mount
Sheet 1 of 2
1 2 3
GMU 44
MAGNETOMETER
FORWARD
MOUNTING SURFACE
PARALLEL TO
AIRCRAFT LEVEL
FASTENING
3
HARDWARE
NOTES:
HARDWARE SPECIFICATIONS
RIVETS PREFERRED: CR3223-4-X (CHERRY MAX); OR ALTERNATE: MS20470AD4 -X
SCREWS MS51957 (#6-32 LENGTH A/R)
WASHERS AN960C-6; AN960C-6L;
STANDAR PART; ANY MS
AN960PD-6; AN960PD-6L
OR NUTPLATES (MILITARY SPECIFICATION)
NAS1149CN632R;
PART NUMBER
OR NAS1149CN616R
NUTS AN363C-632A; AN364C-632A; RIVETS MS20426AD3 X
AN365C-632A
Figure 3-57 GMU 44 Magnetometer Mounting On Wing Rib without Universal Mount
Sheet 2 of 2
CAUTION
The GMU 44 must not be installed near the steel tube structure because of the potential
for magnetic interference. The GMU 44 should be installed in the wing in accordance with
Section 3.2.4.3.1.
NOTE
For tube and fabric aircraft, the GMU 44 must be electrically bonded to the aircraft
metallic structure that forms the ground plane with a resistance of 10 mΩ or less with the
connector disconnected. The universal mount and any brackets it mounts to must be
electrically bonded to the aircraft ground plane.
NOTE
Prior to installing any equipment necessary for the installation of the GMU 44, a
Magnetic Interference Survey must be completed to determine if the desired location is
acceptable for the installation of the GMU 44 Magnetometer.
NOTE
Refer to Figure C-5 for GMU 44 Install Rack hole pattern.
1. Fabricate a suitable mount as shown in Figure 3-58 and in accordance with the following:
a. Material shall be 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or Clad 2024-T3
aluminum alloy sheet per AMS-QQ-A-250/5.
b. Material shall be corrosion protected (e.g., primer, alodine, etc.).
c. Material shall be a minimum of 0.032-inch thickness for bracket lengths less than 12.0 inches.
d. Material shall be a minimum of 0.063-inch thickness for bracket lengths greater than 12.0
inches.
e. Use sheet metal techniques (e.g., bend radius, fillets, etc.) applicable to the material thickness
and type.
f. The mounting platform shall not span greater than 12.0 inches wide or long without stiffeners
or stiffening flanges. The maximum length of the mounting platform is 18.0 inches. Any
2. Drill holes in the attach flanges of the GMU 44 mounting bracket. Hole diameters should be 0.098
to 0.1285 inches and be spaced approximately 0.5 inches apart.
NOTE
For vertical stabilizer installation, aircraft structures such as the bulkheads and support
frames are usually perpendicular to the aircraft heading and may be used as reference for
determining the relative position of the installation to the aircraft heading.
NOTE
For wing installations, it may require the transferring of both the aircraft heading
reference line and the mounting panel’s line to the shop floor for comparison and angle
measurement. Refer to Section 3.2.4.5 for typical methods to determine the heading angle
offset.
NOTE
The incline of the mounting location may be measured using a level meter, such as the
PRO 360. It is recommended to use a level surface on the aircraft itself as reference for a
more accurate installation.
8. At the selected location, apply a minimum of two layers of glass cloth (each cloth having
0.009 inches thickness minimum) to conductive surface before installing GMU 44 mounting
bracket (refer to Figure 3-59). The bottom layer of glass cloth should be cut and located in the
aircraft such that there is a 0.5-inch distance (minimum) on all sides between the edge of the cloth
and the edge of the mounting bracket. The top layer of glass cloth should be cut and located such
that there is a 1.0-inch distance (minimum) on all sides between the edge of the cloth and the edge
of the mounting bracket.
Figure 3-59 Conductive Surface Preparation for Attachment of GMU 44 Mounting Bracket
15. Mix epoxy (Jeffco 1307 epoxy resin with Jeffco 3176 epoxy hardener) in a 4:1 ratio.
16. Add epoxy mix to flox (flocked cotton fiber) in approximately a 2:1 ratio.
17. Apply epoxy/flox mix to attach flanges of GMU 44 Magnetometer bracket as well as to
corresponding mounting surface in aircraft, as shown in Figure 3-61.
18. Ensure that the epoxy/flox mix flows through the holes in the attach flanges and smooth the mix
across the upper surface of the attach flanges.
19. Ensure bracket remains aligned with the aircraft’s forward direction and that the GMU 44
mounting surface remains level.
20. Make corrections to achieve a level surface before epoxy cures.
21. Apply fillet around the perimeter of the attach flanges and allow epoxy/flox mix to cure.
22. Mix epoxy (Jeffco 1307 epoxy resin with Jeffco 3176 epoxy hardener) in a 4:1 ratio.
23. Apply the final layers of cloth on GMU 44 bracket flanges, as shown in Figure 3-62. The bottom
layer of glass cloth should be cut and located in the aircraft such that there is a 0.5-inch distance
(minimum) on all sides between the edge of the cloth and the edge of the mounting bracket. The
top layer of glass cloth should be cut and located such that there is a 1.0-inch distance (minimum)
on all sides between the edge of the cloth and the edge of the mounting bracket.
24. Apply epoxy to bracket flanges and lay bottom layer of cloth on top of flange, ensuring a 0.5-inch
distance is kept between the edge of the glass cloth and the mounting bracket, with one edge
resting along the bend line in the metal flange.
25. Work epoxy thoroughly into weave and around the edge of the cloth.
26. Lay top layer of glass cloth over bottom layer, ensuring a 0.5-inch distance is kept between layers
around the perimeter of the glass cloth.
27. Work the epoxy thoroughly into weave and around the edge of the cloth.
28. Allow layers to cure.
CAUTION
Do not permanently rivet the GMU 44 Universal Mount together. Use rivets held in place
with tape to hold GMU 44 Universal Mount together temporarily. Clecos, clamps, or
other devices that are metal or magnetic should not be used. It is possible that the location
will fail the survey and the installation will require a new location, with a different incline.
1. Temporarily assemble the GMU 44 Universal Mount as outlined in Section 3.2.4.2.1 for level
installation using tape to hold rivets in place.
2. Set the GMU and install rack onto the GMU 44 Universal Mount or other mounting bracket if the
universal mount is not being used. It is preferable to have the GMU 44 forward direction aligned to
the aircraft heading, but is not required.
3. Place the GMU 44 and GMU 44 Universal Mount on the desired installation location.
4. Secure in place using tape. Do not use clamps or other devices that are ferrous or magnetic.
5. Run the Magnetic Interference Survey using the magnetic interference software in accordance
with Appendix G. If the survey passes, the location is considered reliable for the installation of the
GMU 44.
If the test fails, the location should be considered unreliable until the source of the magnetic interference is
identified, remedied, and the location is retested and passes the test. For additional information on
troubleshooting and correcting the GMU 44 Magnetometer installation, refer to Section 6.1. If the
magnetic interference cannot be remedied, another location should be chosen and tested.
NOTE
For some metal aircraft, it may be possible to use the rivets that secure the plate to the
aircraft skin to translate the plate line. Refer to Figure 3-64. For aircraft that do not have
rivets for reference, such as composite aircraft, dividers may be used.
NOTE
Up/down movement of the dividers may offset the location of the mark on the underside of
the wing relative to other marks. It is important to note the holding position of the dividers
and ensure the same holding technique is used for all markings.
OR
4. Place one side of the divider inside the aircraft wing with the point making contact with the
mounting plate surface, as shown in Figure 3-66.
MOUNTING PLATE
ACCESS HOLE
DIVIDER
AIRCRAFT SKIN
MARK- UP LINE
FOR PANEL LOCATION
UNDERSIDE OF (ON TAPE)
WING
WING ACCESS
PANEL HOLE
DIVIDER
NOTE
To verify that a measurement error did not occur due to the holding position of the
dividers, ensure that a straight line intersects all marks.
7. Mark at least three points along the mounting plate and draw a straight line through the points.
8. Verify that the line intersects all points marked.
FORWARD EDGE
OF WING
x
x
x
LINE SCRIBED ON TO
UNDERSIDE OF WING
FROM MOUNTING PANEL
PLUMB BOB
x
x
x
TRANSFERRED LINE
ON TO TAPE ON
HANGAR FLOOR
Figure 3-68 Transferring Mounting Panel Line from Underside of Wing to Floor Using
Plumb Bob
Figure 3-69 Centerline Plumb Bob Method for the Forward Fuselage
CENTER MARK
ON FLOOR
Figure 3-70 Center Mark for the Forward Fuselage (Plumb Bob Method)
5. Perform the same procedure to find the center point for the aft end of the fuselage, as shown in
Figure 3-71.
PLUMB BOB
FLOOR
CENTERLINE
Figure 3-71 Centerline Plumb Bob Method for the Aft Fuselage
PLUMB BOB
C
L AFT MARKS
CENTER MARK
ON FLOOR
DRAWN AIRCRAFT
HEADING
REFERENCE LINE
PLUMB BOB
C
L FORWARD
FUSELAGE MARKS
CENTER MARK
ON FLOOR
7. Determine the heading angle offset by comparing the aircraft reference center line to the mounting
plate alignment.
8. Transfer the aircraft center line to the mounting plate line for heading angle offset measurement.
DRAWN MOUNTING
PANEL LINE (WING)
FORWARD
12. Position the laser square at the intersection point and align one of the lasers to the chalk line from
the previous step.
13. Strike a line on the laser line parallel to the center reference line using a chalk line. This chalk line
will be the transferred aircraft heading reference line and is used to determine the heading angle
offset. Refer to Figure 3-74.
LINE PARALLEL TO
AIRCRAFT HEADING
DRAWN MOUNTING
PANEL LINE (WING)
DRAWN HEADING
90° 90° REFERENCE LINE
(AIRCRAFT)
FORWARD
An alternate method to the laser square is the use of the 3-4-5 triangle.
1. Mark a Point A on the aircraft heading reference line that is just aft of the installation location.
2. Measure 3.0 feet forward on the aircraft heading reference line and mark it Point B.
Refer to Figure 3-76.
B
DRAWN MOUNTING
PANEL LINE
3 FT
A
DRAWN HEADING
REFERENCE LINE
(AIRCRAFT)
FORWARD
B
DRAWN MOUNTING
PANEL LINE
3 FT
A
DRAWN HEADING
4 FT REFERENCE LINE
(AIRCRAFT)
FORWARD
4. From Point B, measure 5.0 feet and draw an arc that intersects the other; this will be Point C.
5. Draw a straight line from Point C to Point A. This line is perpendicular to the aircraft heading
reference line.
6. Extend the A-C line to intersect with the Panel line. Refer to Figure 3-78.
DRAWN MOUNTING B
PANEL LINE
5 FT
3 FT
90°
C A
DRAWN HEADING
4 FT REFERENCE LINE
(AIRCRAFT)
PERPENDICULAR
LINE
7. Perform the same procedure to find a perpendicular line to the A-C line.
DRAWN MOUNTING
PANEL LINE
B-2 B
5 FT
3 FT
90°
A-2 C A
C-2
DRAWN HEADING
4 FT REFERENCE LINE
(AIRCRAFT)
INTERSECTION POINT
FORWARD
NOTE
The following section applies to both the GDC 74( ) and the GSU 75(B), unless otherwise
stated.
Determine a suitable location for the ADC. For placement information, refer to Section 2.5.11.6. Sample
ADC installations can be found in Appendix Section D.3. When installing a GDC 74( ), comply with the
orientation limits specified in Figure C-13 and Figure C-14. When installing a GSU 75(B), comply with
orientation limits specified in Section 2.5.11.6.
The ADC should be mounted to a surface known to have sufficient structural integrity to withstand
additional inertial forces imposed by the weight of the ADC as well as the accompanying mounting rack.
For ADC and rack weight, refer to Section 3.6. If it is necessary to build a shelf or bracket to mount the
ADC, or if it is not certain that the chosen location is of sufficient structural integrity, refer to Section 3.3.
NOTE
The ADC with mounting rack may be added to an existing electrical or avionics shelf if the
installed weight of the unit and mounting rack, when combined with the weight of the
existing shelf components, is less than or equal to the weight allowed by the shelf
(reference the placard on shelf indicating max weight or aircraft equipment records). A
validation of structures test is not required for this type of installation.
In order to satisfy the structural requirements for the operation of the ADC, the following conditions must
be met:
1. If support racks, brackets, or shelves need to be fabricated, they should be fabricated and attached
to the aircraft structure in accordance with the methods outlined in AC43.13-2B Chapter 2,
AC43.13-1B Chapter 4, and the following requirements:
a. Material shall be 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or Clad 2024-T3
aluminum alloy sheet per AMS-QQ-A-250/5.
b. Material shall have some type of corrosion protection (e.g., primer, alodine, etc.).
c. Material shall be a minimum of 0.040-inch thickness. GSU 75(B) installations require material
with a minimum of 0.063-inch thickness per AHRS installation requirements in
Section 3.2.3.1.
d. Use sheet metal techniques (e.g., bend radius, fillets, etc.) applicable to the material thickness
and type.
2. Any supporting structure must be rigidly connected to the aircraft primary structure through strong
structural members capable of supporting substantial loads.
3. Mounting platform shall not span greater than 12.0 inches in width or length without direct
attachment to primary structure. If mounting platform does span greater than 12.0 inches, add
necessary stringers, doublers, bulkhead flange reinforcements, etc., to provide adequate support.
4. Maintain a minimum of 3.0 inches between the forward edge of the mounting rack and any object
to ensure clearance for connector, wire harness, and pitot-static lines, as shown in Figure 3-80.
In addition to the structural requirements, the ADC must be electrically bonded to the aircraft metallic
structure in metal aircraft or the instrument panel in nonmetallic aircraft. For additional details, refer to
Section 3.8.
AFT
GDC 74 MOUNTING
RACK SUB-ASSEMBLY
GDC74( ) UNIT
CONNECTOR
(PART OF GDC 74 CONNECTOR KIT)
GDC 74 MOUNTING
RACK SUB-ASSEMBLY
MOUNTING PLATE
1 2 NUTPLATE
RIVET (2X)
(4 REQ'D, 2 OPTIONAL)
NOTES:
1 RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6 -32 LENGTH A/R); OR NAS601 (#6 -32 LENGTH A/R)
WASHERS AN960 -6; AN960 - 6L; NAS1149FN632P; RIVETS MS20426AD3 -X
OR NAS1149FN616P
OR
NUTS AN364 -632A (MS21083N06); STANDARD PART; ANY MS (MILITARY
NUTPLATES
OR MS21042L06 SPECIFICATION) PART NUMBER
2 IN THE HORIZONTAL INSTALLATION THE TWO CENTER HOLE FASTENERS ARE NOT
REQUIRED FOR MOUNTING.
NOTE
Use a #2 Phillips screwdriver to tighten the ADC to the rack, rather than hand tightening
the knurled screws.
11. Place the GDC 74( ) into its mounting rack and tighten the mounting screws. Recommended
torque is 12-15 in-lbf.
NOTE
Additional design data from the aircraft manufacturer or other approved data is required
for the following situations:
1. A location other than an existing avionics mounting location is desired.
2. The allowable weight of the mounting location is unknown.
3. There are no fastener options or fastener installation methods for the mounting location
specified within the SRM or AMM.
For instructions on installing the GSU 75(B) Remote Install Rack, refer to Section 3.2.3. Install the
GDC 74( ) mounting rack to an existing avionics mounting location as follows:
1. Position the GDC 74( ) mounting rack to the mounting panel.
2. Transfer the hole-pattern to the mounting plate from the angle bracket six places (four required,
two optional).
3. Ensure installation requirements outlined in Section 2.5.11.6 are met.
4. Refer to the SRM or AMM for fastener options and installation methods, utilizing the fastener
pattern prepared in the previous step.
5. Install the mounting rack at the installation location using compatible mil-spec hardware (6-32
hardware; nut, washer, or non-structural screw compatible with the manufacturer-recommended
hardware in the composite shelf). The recommended torque is 12-15 in-lbf.
6. Place the GDC 74( ) into its mounting rack.
7. Firmly tighten the mounting screws.
1. To prepare for bonding, scuff the top and bottom of the bracket flange with 80 grit sandpaper.
2. Mix resin and hardener (Jeffco 1307 epoxy resin with Jeffco 3176 epoxy hardener) in a 4:1 ratio
by weight.
3. Add cotton fiber (flock) to mixed resin at approximately a 2:1 ratio by volume, or until desired
consistency of paste is achieved.
4. Apply resin and flock mixture to the surface of support structure and bond bracket in place.
6. Mix resin and hardener (Jeffco 1307 epoxy resin with Jeffco 3176 epoxy hardener) in a 4:1 ratio
by weight.
7. Layup two plies of glass cloth on top of each flange. First ply shall overlap the flange by 0.5 to
1.0 inches; the second ply, oriented 45° from the first, shall overlap the first ply by 0.5 to 1.0
inches.
8. Work the laminate out to create smooth and even surface. Refer to Figure 3-85.
FIBERGLASS
CLOTH
GDC 74 ADC
INSTALLATION
CAUTION
Check pitot-static connections for errors before operating the ADC. Incorrect plumbing
could cause internal component damage. Ensure there are no pneumatic leaks or sealant
inside the lines and fittings. Avoid getting fluids or particles into the pitot and static lines
connected to the ADC. For the location of the pitot and static ports on the ADC, refer to
Figure C-11 or Figure C-12.
NOTE
It is acceptable for aircraft previously modified in accordance with earlier revisions of this
installation manual to have the standby instruments attached to the pilot’s pitot-static
system. All new installations must be installed as described below.
Depending upon the installation, refer to Figure 3-87 through Figure 3-90 for more information.
1. Make sure the aircraft static pressure port is plumbed directly to the unit static pressure input port.
2. Make sure the aircraft pitot pressure port is plumbed directly to the unit pitot pressure input port.
3. Seal the threads of pneumatic fittings at the connector ports.
4. For system configuration, calibration, and checkout, refer to Section 5.
20
100 FEET
0 1
9
8 2
300
301
302
7 3
6 5 4
Figure 3-87 Single Pitot-Static System Connections for Single G500/G600 Installation
STATIC
PITOT
STATIC
PITOT
20
200
40
180
AIRSPEED
60
160
KNOTS 80
140
100
120
PITOT
$'&
STATIC
100 FEET
0 1
9
8 2
300
301
302
7 3
6 5 4
Figure 3-88 Dual Pitot-Static System Connections for Single G500/G600 Installation
PITOT
TO PILOTS PITOT-STATIC SYSTEM
$'& #2
STATIC
PITOT
STATIC
STATIC
PITOT
20
200 PITOT PITOT
40
180
60
160 $'& #1
80
140
STATIC STATIC
120 100
Figure 3-89 Single Pitot-Static System Connections for Dual G500/G600 Installation
STATIC
PITOT
PITOT
TO COPILOT’S PITOT-STATIC SYSTEM
$'& #1
STATIC
STATIC
PITOT
20
100 FEET
0 1
9
8 2
300
301
302
7 3
6 5 4
Figure 3-90 Dual Pitot-Static System Connections for Dual G500/G600 Installation
Assembly of the OAT probe is shown in Figure 3-91. Install the probe in accordance with Section 3.2.6.1
for metal aircraft, Section 3.2.6.2 for tube and fabric aircraft, and Section 3.2.6.3 for nonmetallic aircraft.
3 2
1
1
NOTE
For aircraft model-specific information regarding bonding to or isolation from the aircraft
structure/ground plane, refer to Table K-1.
NOTE
For metal aircraft, the GTP 59 can be mounted in the aluminum skin or in an access
panel/inspection cover.
NOTE
A doubler is not required for GTP 59 installations on an access panel/inspection cover in
Lightning Zone 3. A doubler is required for all other GTP 59 installations. The type of
doubler depends upon the location selected for the GTP 59.
1. Determine a suitable location for the GTP 59 (refer to Section 2.5.11.7 for placement information).
2. For the selected location, use Table 3-4 to determine whether doubler type A or B is required. Each
type of doubler has two options for fabrication.
3. Ensure that there is sufficient clearance to install the doubler at the selected location.
4. Drill a 5/16-inch hole through the aircraft skin or access panel/inspection cover at the desired
location.
5. Based upon the material thickness at the selected location, and the information contained in
Figure 3-94, fabricate the applicable doubler according to Figure 3-92 or Figure 3-93. Each figure
provides two options – only one must be used, if applicable.
6. Install the doubler in accordance with Figure 3-94, if applicable.
7. Install the GTP 59 in accordance with Figure 3-94.
8. Ensure that the resistance between the GTP 59 and the aluminum skin is 2.5 mΩ or less.
Table 3-4 GTP 59 Doubler Types
Aircraft Skin or Access
Location Doubler Figure
Panel Thickness
Lightning Zone 3 Any Type A [1] Figure 3-92
Lightning Zone 2A Less than 0.032 inches Type B Figure 3-93
Lightning Zone 2A 0.032 inches or greater Type A Figure 3-92
Notes:
[1] If the GTP 59 is installed on an access panel/inspection cover in Lightning Zone 3, a
doubler is not required.
Ø0.323
Ø0.129 (5X)
NOTES:
1. MATERIAL SHOULD BE 2024 -T3 SHEET ALUMINUM, THICKNESS AS NOTED IN DOUBLER INSTALLATION FIGURE.
2. APPLY CORROSION PROTECTION: ALODINE FOLLOWED BY ZINC CHROMATE (FED STD TT - P - 1757) PRIMER.
ON ALL SURFACES.
DOUBLER A
OPTION 2 AS NOTED IN FIGURE 3-95
APPLIES TO:
ZONE 3 LOCATIONS 1.50
AND
ZONE 2A LOCATIONS R0.50
WHERE SKIN THICKNESS IS
.032" OR GREATER
Ø1.00
1.50
Ø0.323
Ø0.129 (5X)
NOTES:
1. MATERIAL SHOULD BE 2024 -T3 SHEET ALUMINUM, THICKNESS AS NOTED IN DOUBLER INSTALLATION FIGURE.
2. APPLY CORROSION PROTECTIO N: ALODINE FOLLOWED BY ZINC CHROMATE (FED STD TT -P-1757) PRIMER.
ON ALL SURFACES.
Ø2.000
Ø1.50
Ø0.323
Ø0.129 (5X)
NOTES:
1. MATERIAL SHOULD BE 2024 -T3 SHEET ALUMINUM, AS NOTED IN DOUBLER INSTALLATION FIGURE.
2. APPLY CORROSION PROTECTION: ALODINE FOLLOWED BY ZINC CHROMATE (FED STD TT - P -1757) PRIMER.
ON ALL SURFACES.
DOUBLER B
AS NOTED IN FIGURE 3-95
OPTION 2
2.00
APPLIES TO:
ZONE 2A LOCATIONS R0.50 TYP
WHERE SKIN THICKNESS
IS LESS THAN .032"
Ø1.50
2.00
Ø0.323
Ø0.129 (5X)
NOTES:
1. MATERIAL SHOULD BE 2024-T3 SHEET ALUMINUM, AS NOTED IN DOUBLER INSTALLATION FIGURE.
2. APPLY CORROSION PROTECTION: ALODINE FOLLOWED BY ZINC CHROMATE (FED STD TT - P - 1757) PRIMER.
ON ALL SURFACES.
NOTE
For tube-and-fabric aircraft, the GTP 59 must be mounted in an access panel/inspection
cover and fairing.
NOTE
A doubler is not required for GTP 59 installations on an access panel/inspection cover in
Lightning Zone 3. A doubler is required for all other GTP 59 installations. The type of
doubler depends upon the location selected for the GTP 59.
1. Determine a suitable location for the GTP 59. For placement information, refer to Section 2.5.11.7.
2. For the selected location, use Table 3-4 to determine whether doubler type A or B is required. Each
type of doubler has two options for fabrication.
3. Ensure that there is sufficient clearance to install the doubler at the selected location.
4. Drill a 5/16-inch hole through the access panel/inspection cover at the desired location.
5. Based upon the material thickness at the selected location, and the information contained in
Figure 3-94, fabricate the applicable doubler according to Figure 3-92 or Figure 3-93. Each figure
provides two options – only one must be used, if applicable.
6. Install the doubler in accordance with Figure 3-94, if applicable.
7. Install the GTP 59 in accordance with Figure 3-94.
8. Ensure that the GTP 59 is bonded to the metallic tube structure with a resistance of 2.5 mΩ or less
with the connector disconnected. A bonding strap meeting the following criteria must be used to
accomplish this:
a. The cross-sectional area of the strap must be greater than 0.016 sq. inches (approx 20800
circular mils). A 7/16-inch or wider tubular braid (QQB575R30T437, 24120 circular mils) or
a 3/4-inch or wider flat braid (QQB575F36T781, 20,800 circular mils) must be used.
b. The strap length should be as short as possible and must not exceed six inches, and the
installation shall be such that it avoids the strap looping back on itself.
c. A terminal lug (for 5/16 stud size) must be used to connect the braid directly to the GTP 59, as
shown in Figure 3-94.
Refer to Bonding Jumper Installations in AC 43.13-1B Chapter 11 for guidance on bonding to tubular
structure.
NOTE
Making a hole in the aircraft skin for nonmetallic aircraft is not substantiated as part of
this AML STC. Consequently, for nonmetallic aircraft, the GTP 59 can only be mounted in
an access panel/inspection cover. If it is desired to mount the GTP 59 in the aircraft skin
rather than an access panel/inspection cover, alternate approval for the GTP 59
installation is required.
NOTE
Any modifications made should comply with the AMM and SRM for that particular
aircraft.
NOTE
Carbon-reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar, and fiberglass without mesh is considered to be non-
conductive.
NOTE
Mechanical installation requirements for the GAD 43 and GAD 43e are identical except
where noted.
NOTE
The GAD 43 may be added to an existing electrical or avionics shelf if the installed weight
of the unit, when combined with the weight of the existing shelf components, is less than or
equal to the weight allowed by the shelf (reference the placard on shelf indicating max
weight or aircraft equipment records). A validation of structures test is not required for
this type of installation.
Determine a suitable location for the GAD 43/43e. For placement information, refer to Section 2.5.11.9.
Sample GAD 43/43e installations can be found in Appendix Section D.4.
The GAD 43/43e should be mounted to a surface known to have sufficient structural integrity to withstand
additional inertial forces imposed by a 1.9-pound unit (i.e., weight of GAD 43) or a 2.26-pound unit
(i.e., weight of GAD 43e). If it is necessary to build a shelf or bracket to mount the GAD 43/43e, or if it is
not certain that the chosen location is of sufficient structural integrity, refer to Section 3.3.
In order to satisfy the structural requirements for the operation of the GAD 43/43e, the following
conditions must be met:
1. If support racks, brackets, or shelves need to be fabricated, they should be fabricated and attached
to the aircraft structure in accordance with the methods outlined in AC43.13-2B Chapter 2,
AC43.13-1B Chapter 4, and the following requirements:
a. Material shall be 2024-T3 aluminum alloy sheet per AMS-QQ-A-250/4 or Clad 2024-T3
aluminum alloy sheet per AMS-QQ-A-250/5.
b. Material shall have some type of corrosion protection (e.g., primer, alodine, etc.).
c. Material shall be minimum 0.040 inches thick.
d. Use sheet metal techniques (e.g., bend radius, fillets, etc.) applicable to the material thickness
and type.
2. Any supporting structure must be rigidly connected to the aircraft primary structure through strong
structural members capable of supporting substantial loads.
3. Mounting platform shall not span greater than 12 inches in width or length without direct
attachment to primary structure. If mounting platform does span greater than 12 inches, add
necessary stringers, doublers, bulkhead flange reinforcements, etc., to provide adequate support.
Existing honeycomb core sandwich panels with aluminum face sheets are adequate and do not
require additional reinforcement.
4. Maintain a minimum of three inches between the forward edge of the GAD mounting flanges and
any object to ensure clearance for connector and wire harness, as shown in Figure 3-97.
AFT
4 FASTENERS REQUIRED,
2 (CENTER) FASTENERS OPTIONAL,
HARDWARE NOT SUPPLIED
MOUNTING
SURFACE
NUTPLATE 1
OR
NUT AND WASHER 1
(4 (CORNER) REQUIRED, 2 (CENTER) OPTIONAL)
MOUNTING
NOTES: SURFACE
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#8 -32 LENGTH A/R); OR NAS602 (#8 -32 LENGTH A/R)
RIVETS MS20470AD4 -X; OR MS20426AD4 -X
WASHERS AN960 -8; AN960 -8L; NAS1149FN832P; NUTPLATES STANDARD PART; ANY MS (MILITARY
OR NAS1149FN816P SPECIFICATION) PART NUMBER
OR
NUTS AN364 -832A (MS21083N08); RIVETS MS20426AD3 -X
OR MS21042L08
NOTE
Additional design data from the aircraft manufacturer or other FAA-approved data is
required for the following situations:
1. A location other than an existing avionics mounting location is desired.
2. The allowable weight of the mounting location is unknown.
3. There are no fastener options or fastener installation methods for the mounting location
specified within the SRM or AMM.
NOTE
A validation of structure test is not required for composite aircraft installations or
installations that utilize an existing avionics shelf previously approved to accommodate
the weight of the installed equipment.
Table 3-5 GRS 77 Static Test Loads (Without GRS 77 Universal Mount)
Direction Load Static Test Load
of Force Factor (Load Factor x (GRS 77 + Remote Install Rack Weight))
Downward 6.6 g 6.6 × 3.5 = 23.10 lbs
Upward 6.0 g 6.0 × 3.5 = 21.00 lbs
Sideward 4.5 g 4.5 × 3.5 = 15.75 lbs
Forward 18.0 g 18.0 × 3.5 = 63.00 lbs
The combined weight of the GRS 77, connector, remote install rack, and GRS 77 Universal Mount is
4.55 lbs. The static loads that must be applied (load factor × 4.55 lbs.) will be the following:
Table 3-6 GRS 77 Static Test Loads (With GRS 77 Universal Mount)
Direction Load Static Test Load
of Force Factor (Load Factor x (GRS 77 + Remote Install Rack & Universal Bracket Weight))
Downward 6.6 g 6.6 × 4.55 = 30.03 lbs
Upward 6.0 g 6.0 × 4.55 = 27.30 lbs
Sideward 4.5 g 4.5 × 4.55 = 20.48 lbs
Forward 18.0 g (18.0 x 4.55) = 81.90 lbs
Table 3-7 GSU 75(B) Static Test Loads (Without GRS 77 Universal Mount)
Direction
Load Factor Test Load Notes
of Force
Downward 6.6 g (9.0 g) 6.6 (9.0) × 1.72 = 11.4 lbs (15.5 lbs) [1]
Upward 3.0 g (4.5 g) 3.0 (4.5) × 1.72 = 5.2 lbs (7.7 lbs) [1]
Sideward 4.5 g 4.5 × 1.72 = 7.7 lbs
Forward 18.0 g 18.0 × 1.72 = 31.0 lbs [2]
Notes:
[1] Load factors applicable to aerobatic category airplanes are shown in parentheses.
Otherwise, load factors applicable to all category airplanes.
[2] Applicable only if equipment is mounted inside the cabin and could injure an occupant if
loose.
Combined weight of the GSU 75(B), connectors, mounting rack, and GRS 77 Universal Mount is 2.77 lbs.
The structure on which the GSU 75(B) is mounted must be able to support the following loads (load factor
× 2.77 lbs):
Table 3-8 GSU 75(B) Static Test Loads (With GRS 77 Universal Mount)
Direction
Load Factor Test Load Notes
of Force
Downward 6.6 g (9.0 g) 6.6 (9.0) × 2.77 = 18.3 lbs (24.9 lbs) [1]
Upward 3.0 g (4.5 g) 3.0 (4.5) × 2.77 = 8.3 lbs (12.5 lbs) [1]
Sideward 4.5 g 4.5 × 2.77 = 12.5 lbs
Forward 18.0 g 18.0 × 2.77 = 49.9 lbs [2]
Notes:
[1] Load factors applicable to aerobatic category airplanes are shown in parentheses.
Otherwise, load factors applicable to all category airplanes.
[2] Applicable only if equipment is mounted inside the cabin and could injure an occupant if
loose.
NOTE
For new installations, GAD 43e static loads should be used for both the GAD 43 and
GAD 43e.
The combined weight of the GAD 43e and connector is 2.84 lbs. The static loads that must be applied (load
factor × 2.84 lbs.) will be the following:
NOTE
Previously installed nut plates for mounting the AHRS, ADC, GMU 44, or GAD 43/43e
may be used for testing. For installation on an existing aircraft panel (which will require
no removal), testing may be accomplished prior to installing nut plates using the method
below.
1. Mark and drill the holes where the rack or universal mount will be installed, whichever is
applicable to the installation.
2. For a GSU 75(B) installation, install four #10-32 machine screws in the corner holes used to attach
the remote install rack to the structure.
For a GRS 77 installation, install four #10-32 machine screws (refer to Figure 3-18 for GRS 77
Universal Mount and Figure 3-27 for the remote install rack) in the corner holes used to attach the
GRS 77 Universal Mount or remote install rack to structure.
For a GDC 74( ) installation, install four 6-32 machine screws (refer to Figure 3-82) in the four
corner holes, when attaching the GDC 74( ) mounting rack to existing structure. If special brackets
are used between the mounting rack and existing structure, the bracket attachment to structure
must be tested.
For a GAD 43/43e installation, install four #8-32 machine screws (refer to Figure 3-99) in the four
corner holes.
For a GMU 44 installation, install two, three, or four pieces of hardware. If using the universal
mount in a side mount installation configuration, use two #6-32 machine screws (stainless), as
demonstrated in Figure 3-55 (left side), and supported by a subsequent hardware discussion. If
using the universal mount in a bottom mount installation configuration, use four #6-32 machine
screws (stainless), as demonstrated in Figure 3-55 (right side), and supported by a subsequent
hardware discussion. If installing the GMU 44 Installation Rack directly to existing structure, use
the three pan head screws that arrive with the GMU 44 Installation Kit.
3. For testing downward loading, place shot bags or other suitable weights totaling the static test load
weight of the equipment plus the rack within the footprint outlined by the four screw holes.
4. Verify that there is no damage, permanent deformation, or noticeable deflection of the structure
during and after 3 seconds.
5. Fasten a 36-inch loop of suitable material, such as fishing line, braided wire, or other similar
material having a breaking strength of at least 150 lbs, diagonally between two of the screws.
Fasten another loop diagonally between the other two screws, adjusting the length of the loop so it
exactly matches the first.
6. Hook a calibrated force gauge through both loops and apply a sustained pull for at least 3 seconds
in each of the other three directions (upward, sideward, and forward). Figure 3-100 illustrates the
upward static load test, and Figure 3-101 illustrates the forward static load test. The sideward static
load test is similar to the forward load test, in a direction perpendicular to the forward load. The
force applied must correspond to the static test load calculated for unit and rack configuration
being installed (the static test load values are found in the tables above).
CAUTION
Check wiring connections for errors before connecting the cables to the LRUs. Incorrect
wiring could cause component damage.
NOTE
Solder sleeves with pre-installed shield drains may be used instead of separate shield
terminators and individual wires.
4. Connect a 20 or 22 AWG wire (2) to the exposed shield of the prepared cable assembly. Refer to
Figure 3-102. AC 43.13 may be a helpful reference for termination techniques.
5. Slide a shield terminator (3) onto the prepared cable assembly (1).
6. Connect the shield wire (2) to the shield using a heat gun approved for use with solder sleeves. The
chosen size of solder sleeve must accommodate both the number of conductors present in the cable
and the shield wire (2) to be attached.
7. Crimp contacts (4) onto the cable wires.
8. Wrap the cable bundle with silicone fusion tape (5 or a similar version) at the point where the
backshell strain relief and cast housing will contact the cable bundle.
9. Repeat steps 1 through 8 as needed for the remaining shielded cables.
10. Install a ring terminal (6) onto the cable shield termination wires (2), grouping wires as applicable
for the connector.
0.17"
0.31" OF EXPOSED SHIELD
2
PREFERRED METHOD
2.5" MAX 3
2
0.17"
0.31" OF EXPOSED SHIELD
ALTERNATE METHOD
2.5" MAX
0.17"
0.31" MAX OF EXPOSED SHIELD
CAUTION
When attaching the slide lock lever (10) and D-sub connector (11) to the backshell (8), use
only the specified 4-40 x 0.375 pan head screws (12). Do not attempt to use the self-
tapping screws supplied in the slide lock kit, as these will damage the backshell housing.
2. Place the slide lock lever (10) over the D-sub connector (11).
3. Attach slide lock lever (10) and D-sub connector (11) to the backshell (8) by inserting two
4-40 x 0.375 pan head screws (12) through the holes on the connector and threading into the
tapped holes on the backshell (8).
10
8
11
5X 12
9
NOTES:
1 PLACE SMOOTH SIDE OF STRAIN RELIEF CLAMP ACROSS CABLE
BUNDLE. DO NOT PLACE GROOVED SIDE ACROSS CABLE BUNDLE.
CAUTION
Place smooth side of strain relief (13) across cable bundle. DO NOT place grooved side
across cable bundle. Placing the grooved side of the strain relief across the cable bundle
may damage wires.
4. Insert the slide lock spring (14) into the backshell (8) (refer to Figure 3-103).
5. Attach the backshell cover (15) to the backshell using two 4-40 x 0.187 countersunk screws (16).
6. Terminate the ring terminals (6) to the shield block (7) by placing items on the 8-32 x 0.312 pan
head shield terminal screw (17) in the following order before finally inserting the screw into the
tapped holes on the shield block:
◦ split washer (18)
◦ flat washer (19)
◦ first ring terminal (6)
◦ second ring terminal (6) (if needed)
NOTE
Each tapped hole on the shield block (7) may accommodate only two ring terminals (6). It
is preferred that a maximum of two wires (2) be terminated per ring terminal. Two wires
per ring terminal will necessitate the use of a ring terminal, #8, insulated, 14-16 AWG
(MS25036-153). If only a single wire (2) is left, or if only a single wire is needed for this
connector a ring terminal, #8, insulated, 18-22 AWG (MS25036-149) can accommodate
this single wire (2). If more wires exist for the connector than two per ring terminal (6), it
is permissible to terminate three wires (2) per ring terminal (6).
1 1
4
11
3 A/R
8 2
1 A/R
6 2
9 A/R
A/R
NOTES: 7 A/R
Prepare the shielded cables to be connected to the LRU in accordance with Section 3.4.1.2. Then terminate
the cables to the LRU jackscrew backshell assembly using the following procedure:
1. Terminate the crimped pin/socket contacts (4) in the D-sub connector (7) in accordance with the
aircraft wiring drawings.
2. Install the configuration module wires into the connector. Refer to Section 3.4.2.3 for
configuration module installation instructions.
3. Place the smooth side of the backshell strain relief clamp (9) across the cable bundle and secure
using three 4-40 x 0.375" pan head screws (10).
CAUTION
Place smooth side of strain relief (9) across cable bundle. DO NOT place grooved side
across cable bundle. Placing the grooved side of the strain relief across the cable bundle
may damage wires.
4. Terminate the ring terminals (6) to the tapped holes on the backshell (8) by placing items on the
8-32 x 0.312" pan head shield terminal screw (13) in the following order before finally inserting
the screw into the tapped holes on the shield block:
• split washer (14)
◦ flat washer (15)
• first ring terminal (6)
• second ring terminal (6) (if needed)
NOTE
Each tapped hole on the backshell (8) may accommodate only two ring terminals (6). It is
preferred that a maximum of two wires (3) be terminated per ring terminal. Two wires per
ring terminal will necessitate the use of a ring terminal, #8, insulated, 14-16 AWG
(MS25036-153). If only a single wire is left, or if only a single wire is needed for this
connector a ring terminal, #8, insulated, 18-22 AWG (MS25036-149) can accommodate
this single wire. If more wires exist for the connector than two per ring terminal, it is
permissible to terminate three wires per ring terminal.
11
NOTE
The socket contacts supplied with the GDU 620 configuration module are specifically
made to accommodate 28 AWG wire. The crimp tool should have the indenter set to “4”
when crimping these contacts to the configuration module harness.
2x
Figure 3-107 Backshell Assembly (Potted Configuration Module)
Refer to Figure 3-108 and Figure 3-109 for details and item numbers referenced in the following
procedure.
1. Strip back approximately 0.17 inches of insulation from each wire of the four conductor wire
harness (3). It is the responsibility of the installer to determine the proper length of insulation to be
removed.
2. Crimp a pin (4) to each conductor.
3. Ensure that the wire is visible in the inspection hole and that the insulation is 1/64 - 1/32 inches
from the end of the contact.
4. Insert newly crimped pins and wires (3, 4) into the connector housing (5) location. For details,
refer to the applicable interconnect drawing in Appendix F.
5. Attach the module (1) to the backshell (6) using a pan head screw (10).
6. Plug the four conductor wire harness (3) into the connector on the module (1).
7. Point the connector housing (5) so that the four-conductor wire harness (3) is on the same side of
the backshell (6) as the module (1).
8. Attach the cover (7) to the backshell (6) using two screws (8).
$)7(5&5,03,1*,163(&7,21
+2/(:,5(0867%(9,6,%/(
Figure 3-108 Configuration Module Insulation/Contact Clearance
Refer to Figure 3-110 for details and item numbers referenced in the following procedure:
1. Strip 0.17 inches of insulation from each wire
prior to crimping.
2. Crimp socket contacts (4) onto each wire of the
four-conductor wire harness (3).
3. Insert newly crimped socket contacts and wires 1
(3, 4) into the applicable connector housing
location, as shown in Figure 3-110, Figure F-1, 2
Figure F-2, and Figure F-4.
4. Apply the spacer (2) by wrapping it around the 3
PCB board (1), making sure to insert the plastic
connector mounted on the board into the hole 4
provided in the spacer.
5. Plug the four-conductor wire harness (3) into the
connector on the PCB board (1).
6. With pad (2) in position, insert PCB board (1)
into the backshell recess.
7. Orient the connector housing so that the inserted
4-conductor wire harness (3) is on the same side
of the backshell as the inserted PCB board (1).
Figure 3-110 Backshell Assembly
(Configuration Module with Spacer)
NOTE
Only TVS1/F1 are installed as described below. TVS2 uses standard terminal lugs and
should be installed in accordance with AC 43.13-1B Chapter 11 and the notes on the
applicable interconnect in Appendix F.
For all TVS/fuse assemblies that are required for lightning protection, install them in accordance with
Figure 3-111 and the notes on the applicable interconnect diagram in Appendix F.
T
OF TAC
GE ON .
ED T C AX
KE "M
SOC 6.0
AL
NT
ME
ON
VIR
EN LICE
S P
LENGTH TO
ENVIRONMENTAL
SPLICE 6" MAX
FUSE HOLDER
AND FUSE
HEATSHRINK
0.35" MAX.
SHIELD DRAIN
0.17" (MAX. 3.0")
NOTE
Earlier versions of the TVS 2 assembly did not require the connector between the fuse
holder and TVSs. This connector was added to allow periodic inspection of the individual
TVSs, rather than periodic replacement of the entire assembly. If the connector is not
installed, modify the assembly to add the connector at the aircraft’s next inspection
interval.
3. Crimp and solder four 18 AWG wires to their Figure 3-113 Detail of TVS Pin Assembly
connector specific pins and insert them into
the 4-pin connector with pins.
4. Attach lengths of 18 AWG to both ends of the fuse and fuse holder assembly.
5. Splice the four wires from the connector with pins to one of the wires attached to the fuse
assembly.
6. Attach a terminal lug onto the 18 AWG coming from the other end of the fuse assembly.
7. Connect the two 4-pin connectors together.
8. Ensure that the 10A fuse is installed in the fuse holder.
DETAIL OF TVS
HEAT SHRINK ANODE
CATHODE
0.44" FUSE
Max HOLDER
SOLDER
TO TO POWER
GROUND BUS
Environmental Splice
0.75" TVS (Qty. 4)
Max
4 Pin Connector
12.0"
Max
NOTE:
All four TVSs must be installed with the cathode facing the connector.
4.5"-5.0"
0.35" MAX.
SHIELD DRAIN
0.17" (MAX. 3.0")
3.5.1.2 Installation
1. Visually inspect the connectors to ensure that there are no bent or damaged pins. Repair any
damage.
2. Connect the rear connectors, ensuring that each slide lock is secured on both sides.
3. Set the GDU 620 into place.
4. Install the six mounting screws into the bezel of the GDU 620.
CAUTION
The newer GMU 44 is not compatible with older GMU 44 software versions. Damage to
the GMU 44 may result if loading of new GMU 44 software is attempted. If a newer
GMU 44 (P/N 011-00870-10 or -20) is installed, do not use the following older
G500/G600 software:
◦ G500 Loader Card (P/N 010-00841-10 or -11)
◦ G500 Downloadable Software (P/N 006-B1076-10 or -11)
◦ G600 Loader Card (P/N 010-00771-00 through -13)
◦ G600 Downloadable Software (P/N 006-B0942-00 through -13)
NOTE
The installation configuration settings are stored in the configuration module and will be
retained when the GDU 620 is replaced with a new unit. User settings, such as map
orientation preferences, are stored internally and will be lost when the GDU 620 is
replaced with a new unit.
NOTE
Upon first power-up after installing a new GDU 620, it is normal to refer to a series of
“LOADING” messages appear on the screen. These messages indicate that the
GDU 620 is updating its configuration settings from the configuration module.
NOTE
If the supports for the installation rack are removed, the GSU 75(B) must be recalibrated.
For calibration procedures, refer to Section 5.6.
3.5.3.2 Installation
1. Place the GRS 77 on the mounting plate, ensuring the orientation is correct.
2. Fasten the unit to the plate using the Phillips thumbscrews. Recommended torque is 22-25 in-lbf.
3. Visually inspect the connectors to ensure there are no bent or damaged pins. Repair any damage.
4. Connect the connector to the GRS 77, ensuring that each slide lock is secured on both sides.
CAUTION
The newer GMU 44 is not compatible with older GMU 44 software versions. Damage to
the GMU 44 may result if loading of new GMU 44 software is attempted. If a newer
GMU 44 (P/N 011-00870-10 or -20) is installed, do not use the following older
G500/G600 software:
◦ G500 Loader Card (P/N 010-00841-10 or -11)
◦ G500 Downloadable Software (P/N 006-B1076-10 or -11)
◦ G600 Loader Card (P/N 010-00771-00 through -13)
◦ G600 Downloadable Software (P/N 006-B0942-00 through -13)
3.5.4.1 Removal
1. Gain access to the GMU 44 Magnetometer.
2. Unscrew the three screws that hold the GMU 44 to its install rack.
3. Carefully lift the GMU 44 from the rack.
4. Disconnect the wiring harness.
3.5.4.2 Installation
1. Visually inspect the connectors to ensure there are no bent or damaged pins. Repair any damage.
2. Connect the wiring harness to the GMU 44.
3. Lower the GMU 44 into the rack and secure the plate with the three Phillips screws.
3.5.7.2 Installation
1. Place the GAD 43/43e in its mounting location and align its mounting holes with the nut plates
beneath it.
2. Insert the four/six mounting screws and tighten the screws to hold the GAD 43/43e in place.
3. Inspect the connector and pins for damage. Repair any damage.
4. Connect the connector to the unit, ensuring that each slide lock is secured on both sides.
NOTE
Certain operating requirements (e.g., 14 CFR Part 135) may impose additional
requirements of electrical power in the event of a complete loss of the primary electrical
system. It is the installer’s responsibility to ensure that the aircraft, if used for these
operations, meets these additional requirements.
NOTE
Circuits should be protected in accordance with the approved data in this document (refer
to Appendix F for recommended LRU circuit breaker ratings) and the guidelines in
AC 43.13-1B Chapter 11, Section 4.
Table 3-31 LRU Current Requirements
14 Volt Current Draw 28 Volt Current Draw
LRU
Typical Maximum Typical Maximum
GDU 620 3.9 A 5.4 A 1.9 A 2.7 A
GRS 77/GMU 44 600 mA 1.0 A [1] 300 mA 1.0 A [1]
GSU 75(B) 760 mA 958 mA 380 mA 479 mA
GDC 74( )/GTP 59 410 mA 480 mA 200 mA 235 mA
GAD 43 410 mA 720 mA 210 mA 350 mA
GAD 43e 790 mA 1.22 A 390 mA 590 mA
MCI 4200 [2] 510 mA 1.4 A [3] 250 mA 600 mA [3]
MCI 4300-4XX [2] 630 mA 1.8 A [3] 310 mA 900 mA [3]
Notes:
[1] Maximum current draw occurs momentarily at start-up or when the supply voltage drops to
9 VDC.
[2] Current draw values do not include current required to charge battery. The current
required to charge the battery will depend upon the state of charge of the battery and will
decay over time.
[3] Maximum current draw occurs at start-up.
Electrical
Items removed from aircraft:
Load (A)
KI 227 ADF indicator [Note 1] 0.00
KI 525A pictorial NAV indicator (HSI) 0.36
KA 51B slaving accessory [Note 2] 0.00
KI 256 horizon indicator (ADI) 0.76
Mid-Continent MD 200-206 VOR/LOC/GS indicator 0.30
KG 102A directional gyro 3.00
Shadin ADC 200 1.30
SUBTOTAL: 5.72
Items added to aircraft:
Garmin GDU 620 (PFD/MFD display) 3.90
Garmin GRS 77 (AHRS) 0.60
Garmin GMU 44 (magnetometer) [Note 3] 0.00
Garmin GDC 74( ) (ADC) 0.41
Garmin GAD 43 (adapter) 0.41
SUBTOTAL: 5.32
NET CHANGE IN BUS LOAD (NEW BUS LOAD - OLD BUS LOAD): -0.40
Notes:
[1] Received power from ADF receiver, which was left in the aircraft.
[2] Received power from KG 102A, which was also removed. The load for the
KA 51B is included as part of the KG102A load.
[3] Receives power from the GRS 77, so its power is included under GRS 77.
[4] Use typical current draw when doing this calculation.
Figure 3-117 Sample Net Electrical Load Change Calculation
CAUTION
To avoid damage to equipment, ensure that the ammeter is capable of handling the
anticipated load.
6. Insert/attach the ammeter in the line from the external power source to the master relay circuit, as
shown in Figure 3-118 (this will eliminate errors due to the charging current drawn by the battery).
(;7(51$/ $/7175
32:(5
(/(&75,&$/%86
$PPHWHUSODFHPHQW±HLWKHU
%$77(5< ORFDWLRQDFFHSWDEOHGRHVQRW
LQFOXGHEDWWHU\FKDUJLQJFXUUHQW
0$67(5
5(/$<
Figure 3-118 Ammeter Placement for Current Measurements
10. Set the lighting as described below. These settings will be used for every current measurement that
follows:
a. All instrument panel and flood lights should be set to maximum brightness.
b. The GDU 620 backlight should be set to 50% brightness.
c. Any other displays with a backlight should be set to 50% brightness.
d. The GPS navigator backlight should be set to 50% brightness.
11. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the taxiing phase and record the current that is measured by the ammeter (measurement (a) in
Figure 3-119). The following items should be taken into consideration for this measurement:
a. The autopilot circuit breaker should be closed, but the autopilot should not be engaged.
CAUTION
The pitot heat should only be switched on long enough to take the current measurement
and then switched off. The pitot probe may get hot and care should be exercised to avoid
burns or damaging the unit.
12. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the normal takeoff/landing phase and record the current that is measured by the ammeter.
Measurements must be taken with the landing lights ON and OFF (measurements (b1) and (b2) in
Figure 3-119). The following items should be taken into consideration for this measurement:
a. The autopilot circuit breaker should be closed and the autopilot should be engaged.
13. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the normal cruise phase and record the current that is measured by the ammeter (measurement (c)
in Figure 3-119). The following items should be taken into consideration for this measurement:
a. The autopilot circuit breaker should be closed and the autopilot should be engaged.
14. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the emergency cruise phase and record the current that is measured by the ammeter. Record the
current drawn with the landing light switched OFF and again with the landing light switched ON.
15. Using the tabulation completed above, switch on all continuous electrical loads that are used for
the emergency landing phase and record the current that is measured by the ammeter.
16. Using the values measured and recorded, complete the ELA using the blank form in Figure 3-91
(refer to example in Figure 3-120). Verify that the maximum demand does not exceed 80% of the
alternator data plate rating.
17. Using the values measured and recorded, complete the Emergency Power Analysis using the blank
form in Figure 3-121 (refer to example in Figure 3-120). Verify that the battery is capable of
supplying at least 30 minutes of electrical power in accordance with 14 CFR 23.1353(h). If the
existing battery does not meet the battery capacity requirements, a battery that has sufficient
capacity must be installed. The installation of another battery is not approved by this manual is
beyond the scope of this manual and STC. Separate airworthiness approval must be obtained.
NOTE
The Electrical Load Analysis conducted for this installation is only valid for modifications
performed under this STC. Subsequent changes will require a new load analysis.
Ldg Lt ON
(b1)
Total current used (amps):
(a) (c) (d) (e)
Ldg Lt OFF
(b2)
%
Ldg Lt ON
(< 95%)
x 100% = Percent of alternator capacity used: % % N/A N/A
(< 80%) (< 80%)
%
Ldg Lt OFF
(< 80%)
Pass/Fail:
Notes:
Date: 1/6/2014 Tail Number: N5272K Phase(s) of flight during which circuit/system is used
Normal Operation Emergency Operation
Circuit
Breaker Operating Taxiing TO/Land Cruise Cruise Land
Circuit/System Number Time 10 min 10 min 60 min (Calculated) 10 min
Date: 1/6/2014 Tail Number: N5272K Phase(s) of flight during which circuit/system is used
Normal Operation Emergency Operation
Circuit
Breaker Operating Taxiing TO/Land Cruise Cruise Land
Circuit/System Number Time 10 min 10 min 60 min (Calculated) 10 min
60.0
Ldg Lt ON
(b1)
Total current used (amps): 45.7 43.5 34 48.1
(a) 44.7 (c) (d) (e)
Ldg Lt OFF
(b2)
86 %
Ldg Lt ON
(< 95%)
x 100% = Percent of alternator capacity used: 68 % 62 % N/A N/A
(< 80%) 64 (< 80%)
%
Ldg Lt OFF
(< 80%)
Notes:
[1] During taxi phase, Autopilot circuit breaker is closed but autopilot is not engaged.
Power Sources
Number Voltage
Item Manufacturer Model Number
Installed (DC Volts)
Alternator
Battery
Battery Capacity: x 0.75 (aerating factor) = ________ Ah x 60 min =________ A-min [i]
Current drawn during Normal Cruise (amps): ________ (c) enter current calculated in step 13. above
Cruise consumption during recognition: (c)A x 5 min = ________ A-min [ii]
Emergency Landing Current (amps): _________ (e) enter current measured in step 15. above
Emergency Landing Consumption: (e) A x 10 min = ________ A-min [iii]
Capacity remaining for cruise: ([i] – [ii] – [iii]) ________ - ________ - ________ = ________ A-min [iv]
Emergency Cruise Current (amps): _________ (d) enter current measured in step 14. above
Emergency Cruise Duration ([iv] / (d)): ____________ [iv] / ___________ (d) = __________ min [v]
The total duration of flight on emergency power is determined by adding the time for recognition of the
failure (5 minutes) to the time for emergency cruise (calculated above) to the time for landing (10 mins).
Total Duration for Flight on Emergency Power (5 + [v] + 10) = ________ min [vi]
Verify that the total flight duration on emergency power [vi] is > 30 minutes.
Assumptions:
Most severe operating condition is considered to be _________________________________________
Motor load demands are shown for steady state operation and do not include inrush current draw.
Power Sources
Number Voltage
Item Manufacturer Model Number
Installed (DC Volts)
Alternator 1 13.75 Prestolite AL 12-P70
Battery 1 12 Gill G-35
Battery Capacity: 35 x 0.75 (derating factor) = 26.25 Ah x 60 min = 1575 A-min [i]
Current drawn during Cruise (amps): 43.5 (c) enter current calculated in step 13. above
Cruise consumption during recognition: (c)43.5A x 5 min = 217.5 A-min [ii]
Emergency Landing Current (amps): 48.1 (e) enter current measured in step 15. above
Emergency Landing Consumption: (e)48.1 A x 10 min = 481 A-min [iii]
Capacity remaining for cruise: ([i] – [ii] – [iii]) 1575 - 217.5 - 481 = 876.5 A-min [iv]
Emergency Cruise Current (amps): 34.0 (d) enter current measured in step 14 above
Cruise Duration ([iv] / (d)): 876.5 [iv] / 34.0 (d) = 25.8 min [v]
Total Duration for Flight on Emergency Power (5 + [h]25.8 + 10) = 40.8 min [vi]
The total flight duration on emergency power [vi] is > 30 minutes. [PASS]
Assumptions:
1. Most severe operating condition is considered to be night IFR with the Pitot heat operating.
2. Motor load demands are shown for steady state operation and do not include inrush current draw.
3. Load shedding is accomplished manually by the pilot within five minutes of warning
annunciation.
4. Measured loads using a calibrated Extech clamp-on DC ammeter on the battery terminal to the
master relay cable.
Figure 3-122 Example of Completed Emergency Power Operation Calculation
NOTE
The GTP 59 and GMU 44 must not be electrically bonded to the aircraft ground plane. If
the structure is conductive at the mounting locations, provisions must be made to
electrically isolate the GTP 59 and GMU 44 from the conductive structure.
NOTE
Carbon-reinforced composite (with or without mesh) or fiberglass with mesh is considered
to be conductive. Wood, Kevlar, and fiberglass without mesh is considered to be non-
conductive.
If the equipment is mounted in the metallic instrument panel, then the bonding should be accomplished
like that for metal aircraft (Section 3.8.1). For composite areas of the aircraft, the AHRS, ADC, and
GAD 43/43e must be electrically bonded to the metallic instrument panel either directly through the unit
remote install/mounting rack or with heavy-duty dead soft aluminum tape, such as 3M Heavy Duty
Aluminum Foil Tape 438. The following guidance should be used for locating and bonding the LRU:
1. Identify a location for the LRU that is close to the instrument panel or the grounding structure for
the instrument panel.
2. Identify a route between the LRU location and the instrument panel ground that will accommodate
a strip of aluminum tape with a width of at least 4 inches and a length-to-width ratio of 7:1.
3. If the tape will come in contact with carbon composite material, the tape must be electrically
isolated from the carbon composite material to prevent corrosion due to dissimilar materials.
Secure a thin layer of fiberglass cloth to the carbon fiber with fiberglass resin, as shown in
Figure 3-123.
ALUMINUM TAPE
¼” MINIMUM DISTANCE
EACH SIDE.
CARBON
FIBER
Figure 3-123 Fiberglass Insulation for Carbon Fiber Material
4. Identify a grounding location. The ground must be a bare metal surface on the instrument panel or
grounding structure for the instrument panel. If it is impractical to reach a grounding location with
aluminum tape, then:
a. The tape shall meet a 5:1 length to width ratio.
b. The bond strap shall be one inch wide and no longer than 5 inches.
5. Prepare the aluminum surface at the ground location outlined in Section 3.8.3 or identify a ground
stud to which the braid can be attached. Any new ground stud shall also be prepared for electrical
bonding.
6. Route the tape between the LRU mount and the grounding location for the instrument panel. If
needed to maintain the 7:1 length-to-width ratio, the tape can be overlapped in more than one strip.
7. If two pieces of tape need to be joined end-to-end, they can be joined as illustrated in
Figure 3-124.
3"
ADHESIVE SIDE
FOLD ALUMINUM
ADHESIVE SIDE TAPE JOINT
ADHESIVE SIDE
1"
SECONDARY STRUCTURE
8. Fold the end of the tape over twice for added thickness at the prepared grounding location. Refer to
Figure 3-125. Apply 3-inch wide tape over the seam, as shown.
SECONDARY
STRUCTURE
BOLT
VIEW A-A
(NOT TO SCALE)
TERMINAL LUG
(IF REQUIRED)
0.063" ALUMINUM PLATE
ALUMINUM TAPE
WASHERS
SECONDARY LOCKNUT
STRUCTURE
GSU 75
TO
INS
TR
UM
E NT
PA
NE
L
ALUMINUM TAPE
GSU 75
ALUMINUM TAPE
MOUNTING
RACK
LOCKNUT, WASHER,
& 0.063" ALUMINUM PLATE
ALUMINUM
TAPE
TO INSTRUMENT
PANEL
7:1 LENGTH-TO-WIDTH RATIO
MEASUREMENT BEGINS AT LAST
POINT OF ELECTRICAL CONTACT
WITH MOUNTING RACK
GRS 77
MOUNTING
RACK
AIRCRAFT SECONDARY
STRUCTURE LOCKNUT, WASHER
(E.G. EQUIPMENT SHELF) & 0.062" ALUMINUM PLATE
ALUMINUM TAPE
MOUNTING RACK
LOCKNUT, WASHER
& 0.063" ALUMINUM PLATE
ALUMINUM
TAPE
TO
7:1 LENGTH-TO-WIDTH RATIO INSTRUMENT
MEASUREMENT BEGINS AT LAST PANEL
POINT OF ELECTRICAL CONTACT
WITH MOUNTING RACK
GDC 74( )
MOUNTING RACK
TO INSTRUMENT
PANEL
ALUMINUM
TAPE
7:1 LENGTH-TO-WIDTH
RATIO MEASUREMENT
BEGINS AT LAST POINT OF
ELECTRICAL CONTACT
WITH MOUNTING RACK
*$'
$,5&5$)76(&21'$5<
6758&785( $/80,1807$3(
(*(48,30(176+(/)
Figure 3-129 GAD 43/43e Aluminum Tape Installation (Horizontal Mount, GAD 43 shown)
/(1*7+72:,'7+5$7,2
0($685(0(17%(*,16$7/$67
32,172)(/(&75,&$/&217$&7
:,7+02817,1*5$&.
$/80,1803/$7(
$/80,1807$3(
$/80,1803/$7(
0,1
$,5&5$)76(&21'$5<6758&785(
(*(48,30(176+(/)
0,1
[
*$'H
[ $5
'8$/3/$7(237,21
$,5&5$)76(&21'$5<6758&785( $/80,1803/$7(
(*(48,30(176+(/)
$/80,1807$3(
127(6
$,5&5$)76(&21'$5<6758&785(68&+$6$1(48,30(176+(/)0867+$9(&/($5$1&(217+(
23326,7(6,'()25+$5':$5(1(('('72,167$//7+(*$'H727+($,5&5$)76758&785(
5(&200(1'('7+,&.1(662)$/80,1803/$7(,6$/80,1803/$7(/(1*7+$1':,'7+0867%(
$7/($67/$5*(57+$1*$'H)22735,170,1,080[)256,1*/(%21',1*3/$7(
25[)25237,21$/'8$/%21',1*3/$7(65(029($//%8556$1'6+$53('*(65$',86
$//6+$53&251(560,1,0805(&200(1'('
*$'H81,70867%(,167$//('21$+25,=217$/685)$&(%8725,(17$7,21,6815(675,&7('
'8$/%21',1*3/$7(62),1',&$7('',0(16,2166+2:10$<%(86(',13/$&(2)$6,1*/(
%21',1*3/$7(%<20,77,1*7+(,1',&$7('0$7(5,$/
Figure 3-130 GAD 43/43e Aluminum Tape Installation (Vertical Mount, GAD 43e shown)
NOTE
Screen shots shown may not be representative of all approved GDU 620 software versions.
Actual screen content may vary depending upon the version of GDU 620 software being
used.
5.2.1 PFD
The distance/speed (DIS.SPD) and altitude/vertical speed (ALT.VS) units can be configured to match a
particular installation. These units must be set to those currently used in the airplane in accordance with the
POH/AFM and must match the standby instruments.
The vertical speed (VS) tape range can be configured for 2000 fpm, 3000 fpm, or 4000 fpm. The vertical
speed range must be set to match the VS indicator that was/is installed. If a VS indicator was not installed,
and a VS range is not specified in the POH/AFMS, set the vertical speed tape range to 2000 fpm.
The attitude indicator on the PFD has two pointers on the roll scale. When banking, one pointer indicates
the aircraft bank angle and the other pointer remains stationary. The pointer that indicates bank angle can
either point up (Sky Pointer) or down (Ground Pointer). This pointer must be configured to match the
Standby ADI being installed in the aircraft.
5.2.2 MFD
The default distance/speed (DIS.SPD) and altitude/vertical speed (ALT.VS) units can be configured to
match a particular installation. It is recommended that the same units as the PFD be used; however, this is
left to the installer’s discretion. The pilot will be able to change these units on the first AUX page on the
MFD. Set the aircraft icon to match the aircraft type and the aircraft icon color to white.
5.2.4 Airspeeds
WARNING
The IAS tape setting on the Airframe Configuration page must be set to ADVANCED in
aircraft that have an altitude-variable maximum airspeed limitation.
NOTE
GDU 620 software versions prior to v5.00 display airspeed tape settings on the Airframe
Configuration page. However, GDU 620 software v5.00 and later displays airspeed tape
information on the Airspeed Configuration page. The default basic setting allows the
airspeed tape settings to be configured exactly the same as in GDU 620 software versions
prior to v5.00.
Basic Advanced
Basic Advanced
Figure 5-1 AIRSPEED CONFIGURATION Page with IAS Tape Set to Basic and Advanced
Table 5-1 Airframe Specific Configuration Data – IAS TAPE BASIC Setting
AFM/POH
Item Description Reference Note
Section
Stall speed in landing
Vs0 2 - Limitations Bottom of white arc on ASI.
configuration
Stall speed in a specific flight
Vs1 2 - Limitations Bottom of green arc on ASI.
configuration
Maximum flap extended Top of white arc on ASI. If more than one
Vfe 2 - Limitations
speed flap speed is given, use the lowest speed.
Top of green arc/bottom of yellow arc on
ASI. If the aircraft has no yellow arc but has
Vno Normal operating speed 2 - Limitations
a green arc that extends to the red radial,
set Vno to the same value as Vne.
Vne Never exceed speed 2 - Limitations Red radial on ASI.
Optional.
3 - Emergency
GLIDE Glide speed Set to 0 Kt (off) if not listed in the
Procedures
AFM/POH.
Optional.
4 - Normal Typically set to rotation speed.
Vr Reference airspeed
Procedures Set to 0 Kt (off) if not listed in the
AFM/POH.
Optional.
4 - Normal Set to 0 Kt (off) if not listed in the AFM/POH
Vx Best angle of climb speed
Procedures (if there are two speeds listed (gear up/gear
down), use the speed listed for gear down).
Optional.
4 - Normal Set to 0 Kt (off) if not listed in the AFM/POH
Vy Best rate of climb speed
Procedures (if there are two speeds listed (gear up/gear
down), use the speed listed for gear up).
Maximum landing gear
Vle 2 - Limitations Set to 0 Kt (off) for fixed gear aircraft.
extended speed
Minimum controllable airspeed Lower red radial on ASI of light twins.
Vmca for twin engine aircraft with 2 - Limitations
only one engine operational Set to 0 Kt (off) for single engine aircraft.
3 - Emergency
Single engine best rate of Procedures Blue radial on ASI of light twins.
Vyse climb speed for a twin engine OR
aircraft 4 - Normal Set to 0 Kt (off) for single engine aircraft.
Procedures
Vne
Applicable to rotary wing
(Pwr N/A Set to OFF.
aircraft only
Off)
NOTE
The choice to use NORMAL or HIGH PERF altitude alerter setting is at the discretion of
the installer. Except for the alerting threshold for the aural chime, the altitude alerter
function is identical for either setting.
The altitude alerter setting controls how the GDU 620 provides alerts when approaching the selected
altitude. The settings are:
• OFF: This setting disables all visual and aural altitude alerting functions of the GDU 620. The
altitude alerter should be set to OFF if there is another altitude alerter present in the aircraft
• NORMAL: This setting enables the visual and aural altitude alerting functions of the GDU 620.
The aural chime will sound when approaching within 200 feet of the selected altitude
• HIGH PERF: This setting enables the visual and aural altitude alerting functions of the GDU 620.
The aural chime will sound when approaching within 1000 feet of the selected altitude. This
setting can be used for aircraft with higher climb performance
CAUTION
The GMU 44 is not compatible with older software versions and damage may result. If a
newer GMU 44 (P/N 011-00870-10 or -20) is installed, do not use the following older
G500/G600 software:
◦ G500 Loader Card (P/N 010-00841-10 or -11)
◦ G500 Downloadable Software (P/N 006-B1076-10 or -11)
◦ G600 Loader Card (P/N 010-00771-00 through -13)
◦ G600 Downloadable Software (P/N 006-B0942-00 through -13)
NOTE
Screen shots in this section are provided for reference only. For actual LRU software
versions, refer to Equipment List, G500/G600 PFD/MFD System AML STC.
NOTE
Before attempting to load software to external units, ensure that the external system is
configured as PRESENT on the System Configuration page. Refer to Section 5.5.1.
The G500/G600 LRUs are pre-loaded with software. To ensure that the latest software is loaded, use a
current G600 Software Loader Card (P/N 010-00771-( )) or G500 Software Loader Card
(P/N 010-00884-( )). For a dual G500/G600 installation, the software loading procedures below must be
carried out on each GDU 620.
NOTE
Before attempting to load software to external units, ensure that the external system is
configured as PRESENT on the System Configuration page. Refer to Section 5.5.1.
NOTE
LRU software loaded on the GDU 620 at delivery may have later version numbers than
the current certified versions. Refer to Equipment List, G500/G600 PFD/MFD System
AML STC for current certified LRU software versions.
NOTE
For dual G500/G600 installations, remove the loader card from the top slot of the first
GDU 620 and repeat Section 5.4.1 and Section 5.4.2 using the second GDU 620. The
software for the GDL 69 series, GAD 43/43e, GTS 8XX, and GWX 68/70(R)/75 does not
need to be reloaded.
NOTE
After configuring all necessary items, ensure the configuration module is updated. Refer
to Section 5.5.20.
NOTE
Ensure the configuration module is connected prior to enabling any optional features. The
UPDT CFG softkey on the SYS > Software Upload page will be selectable if it is working
properly.
NOTE
All optional features should be enabled prior to proceeding with the system configuration.
For details about enabling optional features, refer to Section 5.5.5.
NOTE
G600 system only: Prior to beginning any installation that requires a fast/slow display,
contact Garmin regarding the availability of the ARINC 429 Fast/Slow Enablement Card.
Table 5-15 Fast/Slow Configuration (G600 System Only)
Stall Warning
Manufacturer TYPE Setting Notes
Computer Model
EMCA SPWG92 ARINC 429 [1] [2]
Notes:
[1] No ARINC 429 input is configured by default.
[2] ARINC 429 input port must be set to “Fast/Slow 1 Low Speed.” This is only applicable to
the PC-12 and G600.
NOTE
Each input/output format may only be configured on one port at a time.
NOTE
A green box in the DATA column indicates data is being received on that input.
After all of the interfacing systems are configured on the System Configuration page, the ARINC 429
inputs and outputs must be set to match the installation. Most inputs and outputs are set up by default when
the interfacing systems are configured on the System Configuration page. Certain interfacing systems do
not have a default port assigned. The correct port format must be manually set for that system using the
ARINC Port Config page. Use this page to change port assignments or bus speeds.
To set the ARINC port formats and speeds:
1. Go to the ARINC Port Config page in the SYS page group.
2. Activate the cursor.
3. Set the bus speed and input format for each input/out.
A list of format settings that are available on each port can be found in Table 5-17, Table 5-18, and
Table 5-19.
With GDU 620 Software v7.35 (or later) installed, the NUMBER OF GPS UNITS CONNECTED TO
A429 OUT 1 should be set to indicate the configuration of the GPS units connected to the system.
KFC 225
KFC 275/325
Fast/Slow 1
Flight Director
GFC 500 [4]
Notes:
[1] GAD 43e input format is only required if GAD 43e is being used to interface the GDU 620
to an analog radar altimeter, a synchro ADF receiver, or an analog NAV receiver. It is not
required to set an ARINC 429 input to this format if the GAD 43e is only used for altitude
preselect, DME, or marker beacon functions.
[2] ARINC 429 In #1 must be set to “High Speed.”
[3] ARINC 429 In #2 must be set to “Low Speed.”
[4] Only available with GDU 620 v7.30 or later. GFC 500 input format is only required if a
GAD 29(B) is being used to interface the GDU 620 to a GFC 500 autopilot system.
NOTE
A description of available adjustments can be found in Section 5 of the GDU 620
Installation Manual.
NOTE
To accurately configure the lighting, the ability to adjust ambient light conditions is
required. The installer should be prepared to simulate complete darkness in the cockpit.
Simply covering the photocells may not allow the installer’s eye to properly judge whether
the display brightness is too bright or too dim for night use.
Go to the Lighting Configuration page in the SYS page group and proceed according to the following
Photocell Configuration or Dimmer Bus Configuration subsections as applicable for the installation.
NOTE
The display and key lighting can independently be set to track the photocell or dimmer
bus.
1. Set the Response Time to a low level (such as 2) to allow the display to adjust more quickly to
light conditions.
2. It is recommended to start configuration with a Slope of 50%.
3. Minimize photocell input levels by simulating night conditions in the cockpit. Any other
instrument panel or cockpit lighting should be turned on for this adjustment. Seek uniform
consistency between display lighting, bezel/key lighting, and any other illuminated objects.
a. If a display/keypad is too bright, lower the minimum level and/or adjust the lighting slope to
achieve the desired brightness.
b. If the display is not bright enough, raise the minimum level to the desired brightness.
4. Simulate direct maximum sunlight in the cockpit (best if done outside).
5. Verify that the display produces maximum brightness on the backlight output level.
6. Simulate average sunlight conditions in the cockpit (between 5000-7500 input level).
a. If the display is too bright or too dim, vary the Slope and/or Offset to achieve desired
brightness at mid-range lighting input levels.
b. Ensure that the lighting Slope, Offset and Minimum Level still maintain the low-light
configuration achieved in step 3. Repeat step 3 if necessary to re-adjust night lighting settings.
7. Adjust the Response Time to smooth changes to brightness as required.
8. Adjust the KEY Backlight Cutoff Percentage so that the key backlighting is switched off in bright
light.
CAUTION
Prior to pressing MANIFEST, ensure that each LRU is operating and has the correct
software loaded. Failure to do so will result in an incomplete list of software part numbers
and version numbers being stored in the manifest. If an incomplete list of software part
numbers or version numbers is stored in the manifest, MANIFEST can be pressed again
to reflect the current information.
NOTE
With GDU 620 software v7.23 (or later), any LRU software version can be entered into the
manifest. Verify that the correct software part number and version number are being
entered.
Go to the Manifest Configuration page in the SYS page group. The manifest will be empty on first use.
1. Wait for the GSU 75(B) (or the GRS 77 and GDC 74( )), GMU 44, and GAD 43/GAD43e, if
installed, to power-up.
2. Press MANIFEST to automatically populate the manifest.
3. Ensure that the manifest contains the correct software part numbers and version numbers. Refer to
Equipment List, G500/G600 PFD/MFD System AML STC for a list of approved version numbers.
CAUTION
The Airframe Type must be set to Fixed Wing to be eligible for approval under this STC.
CAUTION
Prior to enabling any optional features, it is recommended that at least one configuration
module update be successfully completed (refer to Section 5.5.20) to verify correct
functionality of the configuration module interface. Any optional features that are enabled
without a fully functional configuration module will be disabled when the configuration
module interface is corrected. The enablement card that was used originally will not work
to re-enable the feature in this case.
NOTE
In order to enable/disable features, an Installer Unlock Card is required. However, it is
possible to view the status of all features without using an Installer Unlock Card.
Ensure that any optional features are enabled. All optional features are activated using the Feature
Configuration page of the GDU 620.
NOTE
The ChartView Enablement Card can only be used on one GDU 620 display (for a dual
G500/G600 installation, separate ChartView Enablement Cards must be used on each
GDU 620). A new ChartView Enablement Card must be used for each GDU 620 that has
the ChartView feature activated.
NOTE
Navigation or chart data must not be programmed on the ChartView Enablement Card.
The GDU 620 can display Jeppesen charts using the optional ChartView feature, which must be activated.
This section describes how to activate the ChartView feature in the GDU 620.
1. Turn the GDU 620 off.
2. Ensure an Installer Unlock Card is inserted in the bottom slot.
3. Insert a ChartView Enablement Card for heavy aircraft (P/N 010-00769-50) or for light aircraft
(P/N 010-00769-53) in the top slot.
4. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
5. Go to the Feature Configuration page in the SYS page group.
6. Activate the cursor and change the setting for Charts to ChartView.
7. Press ENT to confirm your selection.
8. Press ENT again to activate ChartView. “ChartView” displays in the Active column.
NOTE
G500 installations require an WXR Enablement Card.
NOTE
G600 installations do not require a WXR Enablement Card when a GWX is installed, and
default this setting to the GWX option. Installations that do not include any weather radar
may leave this feature set to GWX and use the System Configuration page to deactivate
the weather radar interface.
When the optional Weather Radar feature is enabled, the MFD can be utilized to display weather radar data
from an external weather radar transceiver. This section describes how to activate the Weather Radar
feature in the GDU 620.
To enable weather radar:
1. Turn the GDU 620 off.
2. For G500 installations only: Insert into the top card slot a WXR Enablement Card
(P/N 010-00769-57) if a GWX 68/70(R)/75 weather radar is being used or an ARINC 708 WXR
Enablement Card (P/N 010-00769-63) if an ARINC 708 weather radar is being used.
3. Ensure an Installer Unlock Card is inserted into the bottom slot.
4. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
5. Go to the Feature Configuration page in the SYS page group.
6. Activate the cursor and change the set value for Weather Radar to GWX or ARINC 708 depending
on the type of weather radar being enabled.
7. Press ENT to confirm your selection.
NOTE
The Turbulence Detection function requires an enablement card.
The Turbulence Detection configuration setting enables the detection of turbulence that might contain
particulates such as rain or hail. To enable the Turbulence Detection feature:
1. Turn the GDU 620 off.
2. Insert a Turbulence Detection Enablement Card (P/N 010-00769-95 for a single GDU 620
installation or P/N 010-00769-96 for a dual GDU 620 installation) into the top SD card slot on the
GDU 620.
3. Ensure an Installer Unlock Card is inserted into the bottom slot.
4. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
5. Go to the Feature Configuration page in the SYS page group.
6. Activate the cursor and change the set value for Turbulence Detection to Enabled.
7. Press ENT to confirm the selection.
8. Press ENT to acknowledge the prompt.
NOTE
The Ground Clutter Suppression function requires an enablement card.
The Ground Clutter Suppression configuration setting enables the suppression of ground returns. To enable
the Ground Clutter Suppression feature:
1. Turn the GDU 620 off.
2. Insert a Ground Clutter Suppression Enablement Card (P/N 010-00769-93 for a single GDU 620
installation or P/N 010-00769-94 for a dual GDU 620 installation) into the top SD card slot on the
GDU 620.
3. Ensure an Installer Unlock Card is inserted into the bottom slot.
4. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
5. Go to the Feature Configuration page in the SYS page group.
6. Activate the cursor and change the set value for Ground Clutter Suppression to Enabled.
7. Press ENT to confirm the selection.
8. Press ENT to acknowledge the prompt.
NOTE
If enabling TAWS on the G600, the audio output from the GDU 620 must be connected to
an unswitched and unmuted input on the audio panel. Refer to Figure F-16.
NOTE
A single TAWS Enablement Card for dual GDU 620 installations (P/N 010-00769-56)
enables the TAWS B functionality on both GDU 620s in a dual G600 installation.
5.5.5.10 EIS
Enablement of this feature is not approved with this STC.
NOTE
Prior to beginning any installation that requires a fast/slow display, contact Garmin
regarding the availability of the ARINC 429 Fast/Slow Feature Enablement Card.
When the optional ARINC 429 Fast/Slow feature is enabled, the PFD will display a fast/slow indication
using data from an external ARINC 429 stall warning computer or other suitable device. This section
describes how to activate the ARINC 429 Fast/Slow feature in the GDU 620.
1. Turn the GDU 620 off.
2. Insert an ARINC 429 Fast/Slow Enablement Card (P/N 010-00769-67 for single G500/G600
installations or P/N 010-00769-68 for dual G500/G600 installations) into the top slot.
3. Ensure an Installer Unlock Card is inserted into the bottom slot.
4. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
5. Go to the Feature Configuration page in the SYS page group.
6. Activate the cursor.
7. Change the set value for Fast/Slow (A429) to Enabled.
8. Press ENT to confirm your selection.
9. Press ENT to acknowledge the prompt and activate the ARINC 429 Fast/Slow feature. When the
ARINC 429 Fast/Slow feature is activated, “Enabled” will appear in the Active column.
10. Go to the System Configuration page.
NOTE
Additional requirements apply for RVSM eligibility.
NOTE
For installations with a GSU 75 or GDC 72, replace steps 10-13 with the following:
5.5.7.1 Terrain Proximity Setup with Garmin SVT and G600 TAWS Disabled
For installations with both SVT and G600 (internal) TAWS disabled, configure Terrain Alerting as
follows:
1. Go to the Terrain Proximity Setup page in the SYS page group.
2. Activate the cursor.
3. Set EXT TAWS to one of the following:
a. NOT INSTALLED if no external TAWS system is present in the aircraft.
b. INSTALLED (GARMIN) if a Garmin external TAWS system is present in the aircraft.
c. INSTALLED (OTHER) if a non-Garmin external TAWS system is present in the aircraft.
d. INSTALLED (HSDB) if a Garmin GTN 6XX/7XX with Terrain Alerting or TAWS enabled is
connected to the system with HSDB wiring.
NOTE
It is recommended that the Format field be set to AUTO. Other available selections are
NTSC and PAL.
NOTE
The brightness, contrast, and saturation of the image can also be adjusted in Normal
mode using the External Video page in the AUX page group.
NOTE
It is recommended that the default settings for the discretes be used whenever possible.
NOTE
The GDU 620 discrete outputs can be returned to the default settings by pressing
DEFAULTS.
NOTE
Each discrete output function may only be configured on one discrete output at a time.
NOTE
All discrete output configurations are available on any of the active low discrete outputs.
However, a particular discrete output configuration may only be set on one output. If it is
desired to change the output pin used, its current setting must first be turned off before the
output can be configured on another pin.
In order for the system to function correctly, any discrete outputs that are utilized in a particular installation
must be configured to match that installation.
1. Activate the cursor.
2. Select the Function field for the desired pin and set it to match the installation. The following
settings are available for each discrete output (asterisks denote Active-Low signals):
a. TAWS Audio Active Out*
b. Altitude Capture*
c. A/P Backcourse
d. TIS/TAS Standby*
e. TAS Test*
f. GPS Annunciate*
g. GPS Select*
h. ILS/GPS Approach*
i. GSR 56 Remote Power*
j. Radar Altimeter Self Test Out*
k. WX Radar On*
l. GPS 1/2 Source*
m. HDG/CRS DATUM VALID*
n. On-Ground*
o. ETM Trend*
p. Radar Altimeter Self Test Out 2*
NOTE
GDL 69 series XM must be activated before use. Refer to the GDL 69/69A Installation
Manual and GDL 69/69A XM Activation Instructions.
If installed, the GDL 69 series unit must be configured to match the installation.
1. Go to the GDL 69 Configuration page in the GDL page group.
2. Activate the cursor.
3. Adjust the Antenna Gain and Cable Loss to match the installation. Refer to GDL 69/69A
Installation Manual to determine the correct values.
4. Deactivate the cursor.
NOTE
In most cases, Autopilot TYPE setting is set to match the original HSI that was removed as
part of the G500/G600 installation. If original HSI does not match setting below,
additional changes may be required.
If an autopilot is connected to the G500/G600, the GDU 620 must be configured to provide the correct
heading and course datum information to the autopilot.
1. Go to the Autopilot Configuration page in the FCS page group.
2. Press ENT to set the autopilot to PRESENT.
3. Move the cursor to the Type field and set the value according to Table 5-21.
Table 5-21 GDU 620 Autopilot Type Settings
Autopilot Model Autopilot TYPE Setting Notes
Bendix M-4C/M-4D
Bendix M-4C / M-4D
Manual Entry [7]
Century 2000 Century 2000
Century 21/31/41 Century 21/31/41
Century 1C388C/MC [11]
Century 1C388/M [12]
Century II Century 1C388-2 [13]
Century 1C388-3 [14]
Manual Entry [6] [7]
Century 1C388C/MC [11]
Century 1C388/M [12]
Century III Century 1C388-2 [13]
Century 1C388-3 [14]
Manual Entry [6] [7]
Century IV (AC) Century NSD 360 AC
Century IV (DC) Century IV
All Century A/Ps with Radio Couplers Century NSD 360 AC [6] [7]
NOTE
The Altitude Preselect setting will not display unless the Altitude Preselect option is
enabled or the GAD 43e Adapter is configured as PRESENT. Refer to Section 5.5.5.2 and
Section 5.5.1.
NOTE
For Garmin GFC 500 or GFC 600 autopilot systems, the Attitude Preselect option must
not be configured as PRESENT in the SYSTEM window of the AUTOPILOT
CONFIGURATION page.
With certain autopilots, it is possible to select an altitude on the GDU 620 and then have the autopilot
capture that selected altitude. If the system is installed to utilize this feature, the Altitude Preselect function
must be enabled and properly configured. This section describes how to configure the Altitude Preselect
feature on the GDU 620.
1. Ensure that the Altitude Preselect option is enabled or the GAD 43e Adapter has been configured
as PRESENT.
2. Go to the Autopilot page in the FCS page group.
3. Activate the cursor and highlight Altitude Preselect.
4. Press ENT to set the Altitude Preselect to PRESENT.
5. Move the cursor to the TYPE field and set the value according to Table 5-22.
NOTE
The values shown in the figure are for reference only. Refer to Table 5-23 for the correct
settings.
If the current version of GDU 620 software does not have a configuration setting for a particular autopilot,
the autopilot may be set up manually. Specific configurations for the settings below will be included in
future revisions of the software.
1. Go to the Autopilot Configuration page in the FCS page group, shown in Figure 5-17.
2. Activate the cursor and press ENT to set the Autopilot to PRESENT.
3. Move the cursor to the TYPE field, select “Manual Entry.”
4. Press ENT.
5. To set the ACTIVE values in accordance with Table 5-23, use the cursor.
6. Deactivate the cursor.
NOTE
In order to configure the DFCS 4 output format on ARINC 429 Out 2, the DFCS 4 (A429)
Feature must be enabled. Refer to Section 5.5.5.11 for more information on enabling the
DFCS 4 (A429) feature.
NOTE
In order for Autopilot mode annunciations to be displayed, a GDU 620 ARINC 429 input
must be properly configured. Refer to Section 5.5.1.1 for details on how to configure the
ARINC 429 inputs.
NOTE
For Autopilot TYPE “GFC 500”, the “+Mode Annunciations” is automatically set to
“ARINC 429” on GDU 1 or “ARINC 429 Crossfill” on GDU 2 and it cannot be changed.
NOTE
The “+Mode Annunciations” setting only appears for autopilot TYPES that support it.
NOTE
During system configuration, leave the GPSS to HDG Datum Gain set to the default value.
Refer to Section 5.10.2.3 for information on adjusting the GPSS to HDG Datum Gain.
The GDU 620 can act as a roll-steering converter. It will receive the ARINC 429 GPSS information from
the selected navigator (1 or 2) and translate it into a heading error. This section describes how to configure
the GPS Roll Steering function on the GDU 620.
1. Go to the Autopilot Configuration page in the FCS page group.
2. In the Analog Roll Steering window, set the GPSS/HDG Control to one of the following settings:
a. NONE – if the GDU 620 Roll Steering Conversion function is not being used in the
installation.
b. DISCRETE IN – if the GPSS Enable In* discrete input (external switch) is used to switch
between GPSS and HDG on the heading datum output.
c. HDG KEY– if GDU 620 HDG is used to switch between GPSS and HDG on the heading
datum output.
NOTE
The two SVT FD configuration settings are only displayed if SVT is enabled on GDU 620s
running software v3.00 or later.
NOTE
By default, the flight director display is turned off when SVT is turned on. For those
autopilots listed in Table 5-26 with SVT FD Allowed (Yes), it is acceptable to set SVT FD
DISPLAY to “ENABLE” so that the flight director can be displayed when synthetic terrain
is displayed on the PFD. For those autopilots listed in Table 5-26 with SVT FD
Allowed (No), SVT FD DISPLAY must be set to “DISABLE.”
NOTE
Successive releases of GDU 620 software have added settings for Flight Director TYPE.
Whenever possible, use the TYPE that is listed. If the required TYPE is not available, use
the manual entry settings.
NOTE
It is recommended that the SVT FD PITCH SCALING setting be changed to 0.46 from the
default value of 0.55. However, it is still acceptable to use the default value of 0.55.
NOTE
The pitch threshold setting becomes available when DISCRETE ENABLE is disabled.
NOTE
Selecting the Flight Director TYPE will set default values for the flight director. These
values may require adjustment based upon the flight director check. For additional
details, refer to Section 5.8.5.3 and Section 5.10.2.1
If an external flight director input is connected to the G500/G600, the GDU 620 must be configured to
enable the display of the flight director. This section describes how to configure the GDU 620 to enable the
flight director.
1. Go to the Flight Director page in the FCS page group.
2. Activate the cursor.
3. Press ENT to set the Flight Director to PRESENT.
4. Move the cursor to the TYPE field and set the value according to Table 5-26.
5. Century IV/41/2000 Autopilot model only: Move the cursor to the DISCRETE ENABLE field
and set to DISABLE, then move the cursor to the PITCH THRESHOLD field and set to the value
described in Table 5-27.
6. (Optional) For those autopilots listed in Table 5-26 with SVT FD Allowed (Yes), move the cursor to
the SVT FD DISPLAY field and set to ENABLE. Set the SVT FD PITCH SCALING to 0.46.
7. Deactivate the cursor.
M-4D
Bendix Bendix M-4D Yes [4]
w/ 4007463-0501 FD Adapter Card
KFC 250
w/ 065-5016-XX Adapter Card King KI 256 Yes [4]
Honeywell (3" instruments)
(Bendix/King)
KFC 275
King KI 256 Yes [4]
(w/KCP 220 -0012 and earlier)
KFC 325
King KCI 310 Yes [4]
(w/KCP 220 -0012 and earlier)
KFC 275/325
ARINC 429 Yes [3] [4] [5]
(w/KCP 220 -0015 and later)
KFC 300 King KCI 310 Yes [4]
Sperry SPZ-200A/500 Sperry SPZ-200A/500 Yes [4]
NOTE
Before the GAD 43 can be configured, the GAD 43 Adapter option must be enabled and
configured as PRESENT. Refer to Section 5.5.5.5 and Section 5.5.1.
If a GAD 43/43e is installed and connected to the autopilot, the GAD 43/43e must be configured to
provide the correct information to the autopilot.
1. Go to the GAD 43 page in the GAD page group.
2. Activate the cursor and set the Gyro Emulation Type and Yaw Rate Scale Factor according to
Table 5-28.
3. Set the Anticipator Algorithm to ON.
NOTE
The KAS 297B GAIN STRAPS window will only appear if the Altitude Preselect TYPE is
set to King KAS 297B.
NOTE
The GAD 43e Calibration page only appears if either NAV1/NAV2 TYPE is set to
GAD 43e on the System Configuration page.
NOTE
For dual G500/G600 installations, the GAD 43e Calibration page is only available on
GDU 620 #1.
If a GAD 43e is installed and connected to one or more analog NAV radios, the GAD 43e must be
calibrated to each individual NAV radio.
1. Go to the GAD 43e Calibration page in the GAD page group.
2. Use a NAV radio tester to generate a localizer signal with 0.155 DDM left or right, and tune the
NAV radio(s) to the test frequency.
3. Move the cursor to the cyan Localizer Calibrate selection.
4. Press ENT for the particular NAV radio(s).
5. Wait for the calibration to complete (approximately 6 seconds).
6. Verify that the DDM readout is 0.155 ± 0.010 DDM.
7. If the DDM readout is not within the specified value, adjust the GAIN value manually so that the
readout is 0.155 ± 0.010 DDM. Increase the GAIN value if the displayed DDM value is less than
0.145. Decrease the GAIN value if the displayed DDM value is greater than 0.165.
8. Use a NAV radio tester to generate a zero degree FROM radial VOR signal and tune the NAV
radio(s) to the test frequency.
9. Move the cursor to the cyan VOR Calibrate selection and press ENT for the particular NAV
radio(s).
NOTE
Before the weather radar can be configured, the Weather Radar option must be enabled
and configured as PRESENT. Refer to Section 5.5.5.4 and Section 5.5.1.
NOTE
If the GDU 620 is running a software version prior to v7.00, the GWX 68 WXR must be
disabled if GWX 68 weather radar displays on GTN 6XX/7XX. Refer to Section 5.5.5.4.
NOTE
With GWX 70 software prior to v2.20, attitude information is not provided to the
GWX 70(R) over the HSDB interface. Stabilization data must be provided to the
GWX 70(R) over a separate analog or ARINC 429 interface. Use the GWX PC Install Tool
to properly configure the ARINC 429 interface.
NOTE
If a GWX 75 is installed, ensure the GDU 620 is running software v7.40 or later.
If a GWX is installed, it receives pitch and roll stabilization data from the GDU 620 through HSDB.
“HSDB AHRS” displays as the source on the GWX Weather Radar page.
To save the GWX configuration settings:
1. On the GDU 620, go to the GWX Weather Radar page.
2. Press ACTV>SET.
NOTE
For descriptions of GTS 800/820/850 configuration settings, refer to GTS 8XX/GPA 65
Installation Manual. For descriptions of GTS 800/825/855 configuration settings, refer to
GTS 8XX Part 23 AML STC Installation Manual.
1. Go to the GTS Status And Configuration page in the TRFC page group.
2. Activate the cursor and select TOP Antenna.
3. Select the type of antenna that is installed.
4. Select TOP ANT CBL LOSS.
5. Enter in the value of the cable loss between the GA 58 and the GTS 8XX. If a GPA 65 is installed,
then the value entered for TOP ANT CBL LOSS is the total cable loss (i.e., the sum of the cable
losses between the GA 58 and GPA 65, and GPS 65 and GTS 8XX).
6. Select BOTTOM ANTENNA.
7. Select the type of antenna that is installed. Select NONE if a bottom antenna is not installed.
8. Select the Mode S Address.
9. Enter in the value. This is applicable to GTS 820, 850, 825, and 855 only.
10. Enter the Mode S ID (HEX) transponder code. Refer to the FAA Aircraft Registry website to
determine the Mode S ID transponder code.
11. Select ADS-B TX.
12. Select Installed or None. An ADS-B capable transmitter, such as a GTX 330 ES or
GTX 3X5, must be installed in the aircraft to enable this.
13. Set Squat Switch to ON GND.
14. Select GROUND or OPEN for the squat switch input. This field must be set to match the state of
the GTS 8XX Air/Ground* input when the aircraft is on ground (i.e., weight on wheels).
15. Select LDG GR TYPE.
16. Select RETRACTABLE or FIXED.
17. Select LDG GR ‘DOWN’.
18. Select OPEN or GROUND for the landing gear down sense input. This field must be set to match
the state of the GTS 8XX Gear Down and Locked* input when the landing gear is extended.
19. Select VOICE.
NOTE
A lower position reporting interval (PERIOD) may increase the charges for the Iridium
service.
NOTE
The position reporting settings may also be adjusted in normal mode using the Position
Reporting page in the AUX page group on the MFD.
If the GSR 56 Iridium transceiver is installed and connected to the GDU 620, the GSR 56 features that will
be used must be enabled.
1. Go to the Iridium Configuration page in the GSR page group.
2. Activate the cursor and select a feature.
3. Press ENT to enable/disable as desired. The Enable box will be green if the feature is enabled and
black if the feature is disabled.
4. Ensure that the RUDICS number setting is 0088160000576. If the RUDICS number setting is
incorrect, select the RUDICS number field and press ENT.
5. Use the concentric knobs to correct the number and press ENT again.
6. Deactivate the cursor.
7. If position reporting is enabled, go to the Position Reporting page in the GSR page group.
8. Activate the cursor and select Report Type and select Standard or AFF.
9. Select PERIOD.
10. Select Automatic or Off.
11. If Automatic is selected, then set an interval between 2 minutes and 60 minutes.
NOTE
When initially turned to the AHRS Configuration page, ”updating” will temporarily
display to the right of Active. This indicates the configuration is being received from the
AHRS.
NOTE
“BINARY DATA MISMATCH” will display if a CRC mismatch exists between the
GDU 620 and the GSU 75(B), even in the non-displayed parameters.
NOTE
The SET column displays the configuration that is stored in the GDU 620. The Active
column displays the configuration that is stored in the GSU 75(B).
NOTE
“MISSING GDU STANDARD CONFIG DATA” will display in the Set column when the
configuration data is unavailable.
The AHRS configuration page is displayed if the AHRS is configured for the GSU 75(B) on the System
Configuration page. The AHRS Configuration page allows installers to do the following:
1. Load the configuration from the GDU 620 to the GSU 75(B).
2. Transfer the configuration from the GSU 75(B) to the GDU 620.
The standard configuration will be loaded to the GDU (Set column) by default from the AHRS
configuration file included with GDU software v7.10 or later. These default configuration settings are
determined by both the Airframe Type setting (Feature Configuration page) and the AHRS and ADC
TYPE settings (System Configuration page).
The following AHRS configuration settings may be changed by the installer for a specific installation:
• Mount Orient
◦ Right Wing - GSU 75(B) connector faces toward aircraft right wing
◦ Left Wing - GSU 75(B) connector faces toward aircraft left wing
◦ Forward - GSU 75(B) connector faces toward aircraft nose
◦ Aft - GSU 75(B) connector faces toward aircraft tail
• Mag Location
◦ May flex - GMU 44 is mounted in a flexing location (such as the wing)
◦ Will not flex - GMU 44 is mounted in a non-flexing location
NOTE
If an autopilot is connected to ARINC OUT 2, then the EIDS must be connected to and
configured for ARINC OUT 3 or 4.
NOTE
Not all ARINC 429 output settings are available on all output ports. Refer to Section 5 of
GDU 620 Installation Manual (P/N 190-00601-04) for more information.
NOTE
Prior to beginning any installation that requires a fast/slow display, contact Garmin
regarding the availability of the ARINC 429 Fast/Slow Feature Enablement Card.
If an external stall protection and warning unit is used to provide fast/slow data to the GDU 620, the
GDU 620 must be configured to enable the fast/slow display on the PFD. This section describes how to
configure the GDU 620 to enable the fast/slow indication.
1. Enable the Fast/Slow (ARINC 429) feature. Refer to Section 5.5.5.12.
2. Activate the cursor and move the ARINC 429 Input window.
3. Configure the ARINC 429 input that is used for the fast/slow. Refer to Figure F-40.
◦ Speed: Low
◦ Input: Fast/Slow 1
NOTE
The soft keys shown below are only displayed if an Installer Unlock Card is inserted in the
GDU 620.
When all of the items have been configured as described in this section:
1. Go to the Software Upload page.
2. Press UPDT CFG.
3. Press ENT to confirm and update the configuration module.
When the configuration module has been successfully updated, “Config Module Update Complete”
displays with no error messages. If error messages display, verify that the configuration module is correctly
installed.
NOTE
The Database SYNC function requires GDU 620 software v7.00 or later.
The Database SYNC function is configured on the Miscellaneous GDU Configuration page. In dual
GDU 620 installations, database SYNC lets GDU 620 #1 and GDU 620 #2 crossfill databases. When
Database SYNC is enabled, and a database card is inserted, the GDU 620s coordinate with each other to
determine which unit has the latest databases. The LRUs will begin to pass the databases over HSDB. The
Database SYNC function supports the following database types:
• Navigation
• Obstacle
• Safetaxi
• Airport Directory
• FliteCharts
• Basemap
Configure Database SYNC:
1. Go to the Miscellaneous GDU Configuration page in the SYS page group.
2. Press the inner knob.
3. Select DATABASE SYNC field.
4. Select the applicable configuration setting.
a. DISABLED - Database SYNC function is off.
b. ENABLED - Database SYNC function is on.
c. PILOT SELECTABLE - Database SYNC function is off or on by pilot-controllable
configuration.
NOTE
The NAV Deviation Display Filtering function requires GDU 620 software v7.20 or later.
The NAV Deviation Display Filtering function is configured on the Miscellaneous GDU Configuration
page. This setting enables the GDU 620 to filter the VOR and ILS lateral and vertical deviations. Both of
these settings for NAV1 and NAV2 must be configured to ENABLED, if applicable (both settings are
enabled by default). These configuration settings will only display if the system detects a navigator (if a
second navigator is not installed and appropriately configured the NAV2 setting will not appear).
To enable NAV Deviation Display Filtering:
1. Go to the Miscellaneous GDU Configuration page in the SYS page group.
2. Press the inner knob.
3. Select the NAV Deviation Display Filtering field for NAV1.
4. Select ENABLED.
5. Select the NAV Deviation Display Filtering field for NAV2 (if applicable).
6. Select ENABLED (if applicable).
NOTE
The AHRS/Air Data Monitoring enable/disablement requires GDU 620 software v7.35 or
later.
The AHRS/Air data monitoring function is configured on the Miscellaneous GDU Configuration page.
This setting specifies whether or not the AHRS and Air Data cross comparison monitor, and associated
miscompare alerts, are enabled or disabled. This setting must be configured to ENABLED (this setting is
enabled by default).
To enable the AHRS/Air Data Monitor:
1. Go to the Miscellaneous GDU Configuration page in the SYS page group.
2. Press the inner knob.
3. Select the AHRS/Air Data Monitor field.
4. Select ENABLED.
NOTE
The CDI & Baro Sync option is only configurable in installations that use GDU 620
software v7.35 or later. The default configuration setting of “PILOT SELECTABLE”
retains the behavior of previous software versions.
The CDI & Baro Sync option is configured on the Miscellaneous GDU Configuration page. This setting
is used to specify whether or not CDI Source and Baro Correction settings are synced between GDU in
multi-GDU installations.
NOTE
The CDI Sync with Navigator option is only configurable in installations that use GDU
620 software v7.35 or later. The default configuration setting of “DISABLED” retains the
behavior of previous software versions.
The CDI Sync with Navigation option is configured on the Miscellaneous GDU Configuration page. This
setting is used to specify whether or not the CDI Source is synced with the selected navigator in multi-
GDU installations.
To enable CDI Sync with Navigator:
1. Go to the Miscellaneous GDU Configuration page in the SYS page group.
2. Press the inner knob.
3. Select the CDI Sync with Navigator field.
4. Select ENABLED.
NOTE
Prior to completion of the AHRS pitch/roll offset compensation and AHRS/GMU 44
Magnetometer calibration procedures, the annunciation “CALIBRATE AHRS/MAG”
displays on the PFD and the attitude and heading appears valid. As soon as the aircraft
moves, the displayed attitude and heading becomes invalid. This condition is normal and
automatically clears as soon as the calibration procedures are successfully completed.
The AHRS does not provide valid outputs until the calibration procedures are completed. The
magnetometer calibration procedure must be carried out at a site that is determined to be free of magnetic
disturbances. Follow the guidance in Section 5.6.7. If the site condition is acceptable, Section 5.6.7 is not
necessary.
NOTE
In order to run the Pitch/Roll Offset Compensation Procedure, an Installer Unlock Card is
required.
CAUTION
This Magnetometer Calibration Procedure should be carried out on a compass rose in
order to guarantee measurements free of environmental magnetic disturbances. If a
compass rose is not available, a sight compass can be used. Attempting to carry out this
procedure on a typical ramp area may not yield a successful calibration. The accuracy of
the AHRS cannot be guaranteed if this calibration is not performed on a magnetically
clean and level surface. If the magnetic cleanliness of the proposed surface is not known,
it is recommended that the technician follow the guidance in Section 5.6.7.
NOTE
The calibration procedure in Section 5.6.1 must be completed prior to performing this
procedure.
NOTE
In order to run the Magnetometer Calibration Procedure, an Installer Unlock Card is
required.
NOTE
Performing the magnetometer calibration removes any stored heading offset values.
NOTE
For dual G500/G600 installations, the following procedure must be performed on each
GDU 620. The calibration on each GDU 620 can be done simultaneously. When
performing the steps below, follow the turn prompts on GDU 620 #1.
NOTE
A magnetometer calibration failure is indicated by a “Calibration Error” message. In the
event of a failure, verify that the installation passes the Magnetometer Interference Test in
Section 5.6.6. Verify the relative orientation of the AHRS relative to the GMU 44. If
necessary, move the aircraft to a different location and attempt the magnetic calibration
again.
1. Start the aircraft engine in accordance with the aircraft AFM or POH.
2. After aircraft engine start-up, taxi the aircraft to a properly calibrated compass rose.
3. At the compass rose, align the aircraft to a heading of magnetic north (5°).
4. Ensure an Installer Unlock Card is inserted in the bottom slot of the GDU 620.
5. Restart the GDU 620 in Configuration mode.
6. Go to the AHRS page group on the MFD.
7. Select the AHRS/GMU Calibration page.
8. Activate the cursor and highlight the Select Procedure window.
9. Select MAGNETOMETER.
10. Press ENT.
11. Use the cursor to highlight the Before Calibration window.
NOTE
Due to the difficulties in executing smooth, accurate turns, the MFD may incorrectly
interpret a station and instruct to “HOLD POSITION” prior to full completion of a 30°
turn. If this scenario is encountered, it is best for the operator to ignore the “HOLD
POSITION” command and instead use outside references to complete the approximate
30° turn. Instead of using the MFD instruction to turn as a real-time indication of when to
turn, simply judge the 30° (±5°) turn increments of the aircraft by using the compass rose
radials. Dwelling at these 30° increments for the time recommended by the MFD should
result in successful calibration.
16. The MFD guides the operator to dwell at multiple headings around a complete circle.
NOTE
Due to high winds or excessive airframe vibration, the operator may encounter a
condition where the MFD restarts the 18-second countdown without full completion of the
previous countdown. If this is encountered more than once for a given station, the operator
should begin turning to the next station (approximately 30°). A minimum of two successful
stations per quadrant is required, where a successful station is a full 18-second countdown
followed by instruction to move. Ensure that at least two stations per quadrant are
completed. Thus, it may sometimes be required to dwell at a station after a countdown
restart. A maximum of 20 stations is allowed for the entire calibration procedure. If too
many countdown restarts are encountered, the calibration will fail with the message,
“TOO MANY STATIONS.”
17. Repeat the turn-and-stop process until the MFD advises that a successful calibration is complete.
The AHRS then enters its normal operational mode.
18. Press ENT on the GDU 620 to conclude this procedure.
NOTE
If at least one Heading Error (A-B) is greater than 5° / less than –5°, DO NOT perform the
Heading Offset Procedure in Section 5.6.4 until the GMU 44 installation has been
physically corrected.
3. If at least one Heading Error (A-B) is greater than 5° / less than -5°, calculate the average error by
adding all errors and dividing by 12. This is the angle by which the GMU 44 must be physically
rotated to correct the installation.
4. Modify the installation to rotate the GMU 44 by the amount calculated in the previous step. When
looking down at the GMU 44, rotate clockwise for positive values and counterclockwise for
negative values.
5. After physically correcting the GMU 44 installation, repeat the procedures in Section 5.6.2 and
this section.
NOTE
If at least one Heading Error (A-B) is greater than 5° / less than –5°, DO NOT perform the
Heading Offset Procedure in Section 5.6.4 until the GMU 44 #1 installation has been
physically corrected.
3. If at least one Heading Error (A-B) is greater than 5°/less than -5°, calculate the average error by
adding all PFD #1 heading errors and dividing by 12. This is the angle by which GMU 44 #1 must
be physically rotated to correct the installation.
4. Modify the installation to rotate the GMU 44 #1 by the amount calculated in the previous step.
When looking down at the GMU 44, rotate clockwise for positive values and counterclockwise for
negative values.
5. After physically correcting the GMU 44 #1 installation, repeat the procedures in Section 5.6.2 and
Section 5.6.3 on PFD #1 only.
6. If all calculated heading errors for PFD #2 are between -3° and +3° inclusive, the installation of
the #2 system is acceptable and no further work is required to correct the GMU 44 #2 installation.
Proceed to Section 5.6.5 for further tests to be performed on GDU 620 #2.
7. If all calculated heading errors are between -5° and +5° inclusive, the heading offset procedure can
be used to correct the GMU 44 #2 installation. Proceed to Section 5.6.4 for further tests to be
performed on GDU 620 #2.
NOTE
If at least one Heading Error (A-B) is greater than 5°/less than –5°, DO NOT perform the
Heading Offset Procedure in Section 5.6.4 until the GMU 44 #2 installation has been
physically corrected.
8. If at least one Heading Error (A-B) is greater than 5°/less than -5°, calculate the average error by
adding all PFD #2 heading errors and dividing by 12. This is the angle by which GMU 44 #2 must
be physically rotated to correct the installation.
9. Modify the installation to rotate the GMU 44 #2 by the amount calculated in the previous step.
When looking down at the GMU 44, rotate clockwise for positive values and counterclockwise for
negative values.
10. After physically correcting the GMU 44 #2 installation, repeat the procedures in Section 5.6.2 and
Section 5.6.3 on PFD #2 only.
NOTE
The Heading Offset Compensation procedure is not required if it was determined in
Section 5.6.3 that all calculated heading errors are between -3° and +3° inclusive. If at
least one heading error was greater than 3° or less than -3°, but all heading errors were
between -5° and +5° inclusive, use the Heading Offset Compensation Procedure to correct
the errors. Otherwise, physically correct the GMU 44 installation BEFORE performing
the Heading Offset Compensation Procedure.
NOTE
If Heading Offset Compensation Procedure must be performed on both GDU 620 #1 and
GDU 620 #2, it is permitted to run the procedure below simultaneously on each GDU 620.
NOTE
In order to run the Heading Offset Compensation Procedure, an Installer Unlock Card
is required.
NOTE
Magnetometer Calibration Procedure must be performed BEFORE the Heading Offset
Compensation Procedure. Performing the magnetometer calibration removes any stored
heading offset values.
1. Ensure an Installer Unlock Card is inserted in the bottom slot of the GDU 620.
2. Restart the GDU 620 in Configuration mode.
3. Go to the AHRS page group on the MFD.
4. Select the AHRS/GMU Calibration page.
5. Select the Heading Offset Procedure.
6. Press ENT.
7. Follow the checklist items displayed on the MFD.
8. Press ENT as each one is completed or confirmed.
9. Press ENT on each GDU 620 if the procedure is running simultaneously on both GDU 620s.
10. When the Calibrate field blinks, press ENT to begin the procedure.
11. The MFD display instructs the operator to turn to headings of 360°, 90°, 180°, and 270°.
12. Press ENT to confirm each heading.
13. When the operator has successfully completed the heading offset procedure, “CALIBRATION
SUCCESSFUL” will flash.
14. Press ENT on the GDU 620 to conclude this procedure.
NOTE
An Installer Unlock Card is not required to run the Engine Run-up Test.
NOTE
The calibration procedures in Section 5.6.1 through Section 5.6.4 do not have to be
completed prior to performing this procedure.
NOTE
For dual G500/G600 installations, the following procedure must be performed on EACH
GDU 620 and AHRS. The run-up procedure can be done simultaneously on each
GDU 620. Ensure “CALIBRATE” is displayed on both GDU 620s before proceeding.
Follow the prompts on GDU 620 #1.
Initiate the AHRS engine run-up vibration test procedure by performing the following steps:
1. Select the Engine Run-up Test procedure and press ENT.
2. Follow the checklist items displayed on the MFD, and press ENT as each one is completed or
confirmed.
3. When the Calibrate field blinks, press ENT to begin the procedure.
4. The MFD display instructs the operator to gradually increase power from idle to full throttle and
back to idle over a period of 1-2 minutes.
5. When the operator has completed the engine run-up and the engine is back to an idle setting, press
ENT to indicate that the process is complete. When this is done, the Test Complete field stops
blinking.
6. The MFD informs the operator if the installation has passed or failed the vibration test. If the test
fails, the specific measurements causing the failure are identified and numeric values are displayed
on the MFD.
7. Press ENT on the MFD to conclude this procedure.
The following are potential causes for failure of the Engine Run-up Test:
1. Vibration motion of AHRS and/or GMU 44 caused by neighboring equipment and/or supports.
2. Mounting screws and other hardware for AHRS and/or GMU 44 not firmly attached.
3. AHRS connector not firmly attached to unit.
4. Cabling leading to AHRS or GMU 44 not firmly secured to supporting structure.
5. An engine/propeller that is significantly out of balance.
The aircraft can now be taxied back and the engine can be shut down for final testing. Following a
successful AHRS calibration, when the PFD powers-up in Normal mode, the AHRS attitude and heading
information displayed should become valid within 1 minute of power-up.
NOTE
When a GSU 75(B) is installed with GDU 620 software v7.12, a Mag Interference Test
Tool is required in order to perform the Magnetometer Interference Test. This tool (P/N
006-B1167-30) can be downloaded from Garmin’s Dealer Resource Center. Refer to GDU
620 Installation Manual (P/N 190-00601-04) or Service Bulletin 1666 for additional
information.
NOTE
For dual G500/G600 installations, the following procedure must be performed on EACH
GDU 620/GMU 44. The interference test procedure can be done simultaneously on each
GDU 620.
NOTE
An Installer Unlock Card is not required to run the Magnetometer Interference Test.
With the GDU 620 in Configuration mode, initiate the AHRS Magnetometer Interference Test Procedure
by performing the following steps:
1. Select the AHRS page group on the MFD.
2. Go to the AHRS/GMU Calibration page, as shown in Figure 5-42.
3. Select the Mag Interference Test Procedure.
4. Press ENT.
5. Follow the checklist items displayed on the MFD.
6. Press ENT as each one is completed or confirmed.
NOTE
The third item on the checklist instructs the operator to prepare a detailed test sequence list with
precise start and stop times for exercising all electronic devices. Only the electronic devices that
are likely to affect the operation of the GMU 44 Magnetometer need be included in the test
sequence. The list of relevant electronic devices varies from aircraft to aircraft. This sequence is
the same sequence developed for the Magnetometer Interference Survey in Appendix G.
7. When the Calibrate field blinks, press ENT to begin the procedure. Have a stopwatch ready to
begin recording the elapsed time.
8. The operator should carry out the actions called for in the prepared test sequence.
NOTE
It is important that all actions are carried out in the order and at the precise elapsed time
as specified in the prepared test sequence.
NOTE
If performing the procedure on both GDU 620s simultaneously, wait until the “Begin test
sequence” text appears on both GDU 620s before proceeding.
9. After “Begin test sequence” appears, wait approximately 5 seconds and perform each of the
actions listed in the test sequence table. Refer to Table G-2 for an example of a test sequence.
NOTE
Typically, a compass rose is an acceptable location to perform the Magnetometer
Calibration Procedure. However, because not all compass roses are well maintained, even
an existing compass rose should be regularly evaluated using the method described here
to determine if it is free of magnetic disturbances. If evaluation of an existing compass
rose indicates that magnetic disturbances are present, then an alternative location must be
found to perform the Magnetometer Calibration Procedure.
NOTE
In order to perform the Site Evaluation for Magnetic Disturbances, an Installer Unlock
Card is required.
NOTE
Although Section 5.6.2 indicates that the Magnetometer Calibration Procedure should be
performed by making a series of clockwise turns around the site, the procedure can also be
performed by making counterclockwise turns for the purpose of evaluating the site for
magnetic disturbances.
A G500/G600-equipped airplane can be used to evaluate a candidate site for magnetic disturbances and
determine whether it is a suitable location to perform the Magnetometer Calibration Procedure. The
Magnetometer Calibration Procedure itself contains the logic to simultaneously survey the location for
magnetic cleanliness while it is computing the magnetometer calibration parameters.
The G500/G600-equipped airplane used to evaluate the site must have already completed the Pitch/Roll
Offset Compensation Procedure (Section 5.6.1). However, prior completion of the Magnetometer
Calibration Procedure (Section 5.6.2) is not required.
In order to evaluate a candidate site, the Magnetometer Calibration Procedure must be performed twice:
once turning clockwise around the site and once turning counterclockwise. Both times, the procedure
should be conducted as described in Section 5.6.2 of this document, with the exception of the direction of
turns around the site.
If, upon completion of the Magnetometer Calibration Procedure in both a clockwise and counterclockwise
direction, the PFD displays the “CALIBRATION SUCCESSFUL/SITE IS CLEAN” message, then the
candidate site is sufficiently free of magnetic disturbances and is acceptable for performing the
Magnetometer Calibration Procedure. It is important to obtain successful results in both the clockwise and
counterclockwise directions to ensure that the magnetometer sweeps over a large enough area at the
candidate site.
If, upon completion of the magnetometer calibration procedure in either of the two directions, the PFD
displays either the “MAG FIELD AT SITE NOT UNIFORM” or “MAG FIELD AT SITE DIFFERS
FROM IGRF MODEL” message, then the site contains magnetic disturbances that are too large and an
alternate site should be used for the AHRS/GMU 44 magnetic calibration procedure.
NOTE
The GAD 43 Output window is only displayed when the WXR is in Calibration mode and
will not be displayed if the GAD 43 Adapter is not present in the system. This window
allows you to set the analog pitch and roll outputs from the GAD 43 to specific values. Any
pitch/roll adjustments in this window will only affect the GAD 43 analog outputs and will
not affect the attitude output from the GRS 77.
NOTE
With GDU 620 software v6.11, if the GAD 43e is used to provide analog stabilization, the
GAD 43 Output window will never be displayed. To complete analog stabilization
calibration, temporarily set the Adapter TYPE to GAD 43 on the System Configuration
page and then perform the calibration. When complete, reset the Adapter TYPE to
GAD 43e on the System Configuration page.
NOTE
If the radar status boxes do not flash (i.e., the radar does not go into Calibration mode),
keep the radar in TEST mode and set the CALIBRATION field to OFF and back to ON.
NOTE
The GAD 43/43e may be used to provide analog stabilization to the WXR. If this is the
case, the Pitch and Roll fields in the GAD 43 Output window on the A708 Weather Radar
page can be used to adjust the attitude being supplied to the WXR. There will be no need to
remove the AHRS from the aircraft and place it on a tilt table to achieve the pitch/roll
values specified in the calibration procedure.
NOTE
The GAD 43/43e may be used to provide stabilization to the WXR. If this is the case, the
Pitch and Roll fields in the GAD 43 Output window on the A708 Weather Radar page can
be used to adjust the attitude being supplied to the WXR. There will be no need to remove
the AHRS from the aircraft and place it on a tilt table to achieve the pitch/roll values
specified in the calibration procedure.
NOTE
The following alignment is only required if the GAD 43/43e is be used to provide analog
attitude to the autopilot.
NOTE
Ensure the G500/G600 system is correctly configured for the KAP 100 or KAP/KFC 150
before performing the following procedure. Refer to Section 5.5.12 and Section 5.5.14.
NOTE
A voltmeter accurate to 0.1 V at a 5 VDC range is required to perform the following
procedures.
When using the GAD 43/43e as a replacement for the autopilot attitude gyro, it is necessary to perform the
Gyro Alignment Procedure. Analog attitude gyros have significant variations in their attitude output
signals, and the autopilot computer was previously aligned to match the outputs from a specific analog
gyro. It is necessary to align the autopilot computer to the standardized output generated by the
GAD 43/43e.
Failure to align the autopilot computer to the GAD 43/43e outputs can result in:
• Shallow or excessive bank angles during turns
• Sluggish or aggressive response to pitch commands
• Poor autopilot performance
The following procedure requires a temporary test harness to be installed as shown in Figure 5-44. The
parts required for the test harness installation are listed in Table 5-33.
2 TC101
A4 TOP TEST A4
4 1 19X1
22 22 ROLL ATT X FEED
Z Z VG REF
Y Y PITCH ATTITUDE HI
21 21 ROLL ATTITUDE HI
To KC 19X
mounting tray 4 1 P19X2
10 10 SIGNAL GROUND
A A CHASIS GROUND
B B AP DISCONNECT
2 2 POWER 14/28VDC
C C VG EXCITATION
1 1 POWER REF
Notes
THE KC19X CARD EDGE CONNECTORS ARE BOTH ORIENTED SO THE LETTERED SIDE OF THE
1 CONNECTORS FACE UP.
A4 IS THE FOURTH CONNECTOR FROM THE LEFT ON THE TOP WHEN VIEWED FROM THE FRONT. TC101 IS
2 NOT APPLICABLE TO THE KC 190/KAP 100.
NOTE
The following alignment is only required if the GAD 43/43e is used to provide analog
attitude to the autopilot.
NOTE
Ensure the G500/G600 system is configured correctly for the KFC 200 before performing
the following procedure. Refer to Section 5.5.12, Section 5.5.13, and Section 5.5.14.
NOTE
A voltmeter accurate to 0.01 V at a 5 VDC range is required to perform the following
procedures.
<4" KC 295
P2952
330-00360-00
CONNECTOR
(Tyco 206485-1) 1 L PITCH REF
2 P VERTICAL GYRO PITCH T.P.
3 S
4
5
6
S
KC 296
(YAW COMPUTER) P2961
GYRO ROLL CROSSFEED H X GYRO ROLL CROSSFEED
LAT REF F f LAT REF
S S
KC 290
(MODE CONTROLLER) P2902
ROLL ADJ F K ROLL ADJ
PITCH ADJ A b PITCH ADJ
S S
NOTE
The following alignment is only required if the GAD 43/43e is used to provide analog
attitude to the autopilot.
NOTE
Ensure the G500/G600 system is correctly configured for the KFC 225 before performing
the following procedure. Refer to Section 5.5.12 and Section 5.5.14.
When using the GAD 43/43e as a replacement for the autopilot attitude gyro, it is necessary to perform this
gyro alignment procedure. Analog attitude gyros have significant variations in their attitude output signals,
and the autopilot computer was previously aligned to match the outputs from a specific analog gyro. It is
necessary to align the autopilot computer to the standardized output generated by the GAD 43/43e.
Failure to align the autopilot computer to the GAD 43/43e outputs can result in:
• Shallow or excessive bank angles during turns
• Sluggish or aggressive response to pitch commands
• Poor autopilot performance
f. Use the GAD 43/43e output test to select a pitch angle of 10°U.
g. Adjust the PIT potentiometer on the side of the KC 225 until the Pitch value on the KC 225
RTI is equal to 10° plus the Pitch Offset value (tolerance ±0.5°). Refer to the example pitch
adjustment shown below.
h. Use the GAD 43/43e output test to select a pitch angle of 0°U and a roll angle of 20°R.
i. Adjust the ROL potentiometer on the side of the KC 225 until the ROLL value on the KC 225
RTI is equal to 20° plus the Roll Offset value (tolerance ±0.5°). Refer to the example roll
adjustment shown below.
5.7.2.3.2 FD Alignment
1. Ensure that the attitude input to the autopilot is level (zero pitch/roll).
a. If using the GAD 43/43e, ensure that the GAD 43/43e output test values are 0° pitch, 0° roll,
and Attitude Valid on the GAD 43/43e page.
b. If using an analog gyro, ensure that the gyro is operational and level. This may require an
extender harness and tilt table.
2. Go to the Flight Director Cal page in the FCS page group to view the FD Pitch/Roll values.
Align FD PITCH
1. Ensure the FD is engaged, but not the autopilot.
2. Press and hold CWS.
3. Adjust the potentiometer on the front of the KC 225 until the FD Pitch value is as close to zero as
possible.
Align FD ROLL
1. Ensure the autopilot and flight director are disengaged.
2. Press and hold FD.
3. Adjust potentiometer on the KC 225 until the FD Roll value is as close to zero as possible.
NOTE
The following adjustment is required for all KFC 225 installations displaying the flight
director on the GDU 620.
NOTE
The Honeywell KFC 225 Flight Control System Installation and Maintenance Manual
specific to the aircraft being modified must be used whenever making flight director
adjustments.
1. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
2. Ensure that the attitude input to the autopilot is level (zero pitch/roll).
a. If using the GAD 43/43e, ensure that the GAD 43/43e output test values are 0° pitch, 0° roll,
and Attitude Valid on the GAD 43/43e page.
b. If using an analog gyro, ensure that the gyro is operational and level (may require an extender
harness and tilt table).
3. Go to the Flight Director Cal page in the FCS page group to view the FD Pitch value.
4. Press and hold the GA switch.
5. Adjust potentiometer on the front of the KC 225 until the FD Pitch value matches the pitch value
specified in the autopilot installation data for Go-around mode (e.g., 6.00°) as closely as possible.
6. Verify the FD Gain adjustment.
a. Press CWS. The FD Pitch value should be approximately zero.
b. Make five discrete clicks using the UP keys on the KC 225. The FD Pitch value should be
approximately +2.5° up.
NOTE
The following calibration is only required if the GAD 43/43e is used to provide analog
BARO-correction to the autopilot.
NOTE
The following alignment is only required if the GAD 43/43e is be used to provide analog
attitude to the autopilot.
1. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
2. Go to the GAD 43 page in the GAD page group.
3. Activate the cursor and ensure that the Relay Position is set to ATTITUDE VALID.
4. Perform the Alignment Procedure as specified in the King installation manual with the following
difference:
a. The use of a tilt table is not required, and it is not necessary to remove the AHRS from the
aircraft. To set Pitch and Roll as directed in the procedure, activate the cursor on the GDU 620
and set the Pitch Angle and Roll Angle to the desired values.
NOTE
Throughout the checkout section, references are made to particular GDU 620 functions. If
the function is not available, ensure that the GDU 620 has been configured correctly as
described in Section 5.5.
NOTE
Databases that have expired will be displayed in yellow text on the MFD start-up screen.
Databases will also be displayed in yellow until a valid GPS position has been acquired.
CAUTION
When using a pitot-static ramp tester, only simulate normal aircraft operating conditions
as defined in the aircraft Type Data (POH/AFM) to avoid component damage.
NOTE
When conducting air data tests, it is possible to induce attitude and/or heading errors on
the GDU 620 – this is normal system behavior. Refer to Section 6.2 for additional details.
NOTE
For a dual G500/G600 installation, this check must be completed for each GDU 620 –
both may be verified at the same time.
NOTE
The ADC may require a warm-up period of 15 minutes to reach full accuracy –
30 minutes if the environmental temperature is less than 0°C.
NOTE
The airspeeds referenced in the following steps are those determined in Section 5.2.4.
If the IAS TAPE is set to BASIC, verify correct operation of the ADC as follows:
1. Turn on power to the G500/G600 system.
2. Verify all self-tests pass on the main start-up screen.
3. Using a pitot-static ramp tester, increase the airspeed until the PFD airspeed tape pointer is at the
bottom of the white band (Vs0).
4. Verify that the bottom of the white arc/band on the ASI and PFD airspeed tape are at the same
airspeed value.
5. Only applicable to twin engine aircraft: Increase the airspeed to the lower red radial (Vmca).
Verify that the red radial on the ASI and PFD airspeed tape are at the same airspeed value.
6. Change the airspeed until the PFD airspeed tape pointer is at the bottom of the green band (VS1).
7. Verify that the bottom of the green arc/band on the ASI and PFD airspeed tape are at the same
airspeed value.
8. Only applicable to twin engine aircraft: Increase the airspeed to the blue radial (Vyse).
9. Verify that the blue radial on the ASI and PFD airspeed tape are at the same airspeed value.
10. Change the airspeed until the PFD airspeed tape pointer is at the top of the white band (Vfe).
11. Verify that the top of the white arc/band on the ASI and PFD airspeed tape are at the same airspeed
value.
12. Change the airspeed until the PFD airspeed tape pointer is at the top of the green band/bottom of
the yellow band (Vno).
13. Verify that the top of the green arc/band on the ASI and PFD airspeed tape are at the same airspeed
value.
14. Increase the airspeed to the upper red radial/top of yellow arc (Vne).
15. Verify that the red radial on the ASI and PFD airspeed tape are at the same airspeed value.
NOTE
If the ADC and standby airspeed indicator are on separate pitot-static systems, their
agreement with the test set airspeed will have to be checked separately.
16. Decrease the airspeed to zero, stopping at all of the airspeeds listed in the Table 5-34 (airspeeds
above Vne should not be checked).
17. Verify that the PFD and standby airspeed indicator display the values within the tolerances
indicated in Table 5-34.
NOTE
The airspeeds referenced in the following steps are determined in accordance with
Appendix M.
b. Decrease the indicated altitude (not exceeding vertical speed limitations) back to ambient
static pressure.
8. From the current airspeed, decrease the airspeed to zero, stopping at all of the relevant airspeeds
listed in Table 5-34 (airspeeds above Vne should not be checked). Verify that the PFD and standby
airspeed indicator display the values within the tolerances indicated.
NOTE
GDU 620 software v7.00 and later provides a pilot-selectable OAT display setting.
GDU 620 software prior to v7.00 only provides OAT.
NOTE
Prior to conducting this check, ensure that the GAD 43e has been calibrated to the NAV
receiver in accordance with Section 5.5.14.3.
The GAD 43e can receive bearing and deviation information from a navigation receiver with composite
and low-level deviation/flag outputs. The GAD 43e converts this information to ARINC 429 and sends it
to the GDU 620 for display. This check verifies that this interface is functioning correctly.
1. Ensure that the external navigation receiver (VLOC1 for installations with dual NAV receivers) is
turned on. If there are dual NAV receivers installed, ensure the second NAV receiver is switched
off.
2. Ensure that there is a valid attitude and heading display on the GDU 620.
3. Select the navigation receiver (or navigation receiver 1) as the navigation source for the PFD CDI.
4. Tune the navigation receiver to a VOR frequency (for this check it is not necessary that a valid
VOR signal is being received).
5. Verify that the CDI on the PFD displays VOR (or VOR 1/VOR 2 for installations with dual
navigators).
6. Using a VOR/ILS test set, generate a zero degree FROM radial VOR signal, and tune the NAV
radio(s) to the test frequency.
7. Adjust the bearing pointer until the deviation is centered and FROM is indicated.
8. Verify that the course pointer setting is 0 ± 4°.
9. Repeat steps 6 and 7 using VOR FROM signals at 90°, 180°, and 270°.
10. Verify that the course pointer is within 4° of the simulated VOR bearing.
11. Tune the navigation receiver to a localizer frequency (for this check it is not necessary that a valid
localizer signal is being received).
12. Verify that the CDI on the PFD displays LOC (or LOC 1/LOC 2 for installations with dual
navigators).
13. Set the course pointer to your current heading (i.e., straight up on the PFD CDI).
14. Using a VOR/ILS test set, generate a localizer and glideslope signal as specified in Table 5-35.
15. Verify that the course pointer deviation bar and glideslope indications are as specified in
Table 5-35.
16. If dual navigation receivers are installed, power off NAV 1 and power on NAV 2.
17. Select navigation receiver 2 on the CDI. Repeat steps 4 through 15.
WARNING
It is important that the GDU 620 be properly configured in order to prevent signals from the
GDU 620 damaging the autopilot computer. Refer to Appendix Section E.3.
NOTE
If an ADI with a flight director presentation is installed on the co-pilot’s side, the flight
director for this ADI must be aligned to its aircraft symbol before running this G500/G600
Flight Director Offset Calibration Procedure. Refer to the ADI/autopilot manufacturer’s
documentation for instructions on ADI flight director alignment.
NOTE
For ARINC 429 flight directors, the GDU 620 does not allow calibration of the flight
director offset. The offset should be adjusted on the autopilot system. Refer to Section 5.7
for any autopilot adjustments that may be required.
NOTE
Some autopilots have a flight director pitch adjustment that is used to correct for parallax
errors in mechanical steering horizons. If possible, correct any flight director offset using
the autopilot adjustment before making changes to the GDU 620 configuration.
This section describes how to correct any offset that may be present in the flight director command bars.
1. Center the heading bug on the GDU 620 by pressing the knob on the PFD.
2. Activate the autopilot in Heading and Altitude Hold mode.
3. Observe the position of the flight director bar in relation to the aircraft icon the GDU 620 attitude
indicator.
4. If the flight director command bars are offset from the aircraft icon in the pitch axis, take note of
the number of degrees of offset for adjustment.
NOTE
For dual G500/G600 installations that use the GAD 43e, the Altitude Preselector and
Vertical Speed Controller functions are connected through the GAD 43e to only the pilot’s
GDU 620. However, the co-pilot’s GDU 620 is also able to control and annunciate the
preselector and VS modes using crossfill. Any step that requires an action be completed on
the GDU 620 must be performed on the co-pilot’s GDU 620 to verify the entirety of the
interface. Any annunciation that is verified on the GDU 620 must be verified on both
GDU 620s.
NOTE
This test is applicable only for S-TEC autopilots that have the RS-485 altitude preselector
input connected to the GDU 620. The GDU 620 also must be configured for the altitude
preselector option. Reference Section 5.5.5.2 for instructions on configuring the GDU 620
for the altitude preselector.
This test verifies that the altitude preselector between the GDU 620 and the autopilot is functional. For
dual G500/G600 installations, the altitude preselector input to the autopilot is connected only to the pilot’s
GDU 620.
1. Power up the GDU 620 in Normal mode and wait until valid air data is displayed.
2. On the GDU 620, set the selected altitude to match the displayed field elevation plus
approximately 1000 feet.
3. Engage the flight director or autopilot in HDG mode. Press ALT and VS simultaneously to select
Altitude Select mode.
4. Verify that “ALT” and “VS” are displayed on the autopilot. If “ALT” is not displayed, the autopilot
is not receiving the RS-485 altitude preselector data from the GDU 620. Troubleshoot using the
guidelines in Section 6.4.
5. Disengage the autopilot.
5.8.5.4.2 Autopilot Using GAD 43e S-TEC ST-360 Emulation (S-TEC 55/55X/60-2/60
PSS/65)
This test verifies that the Altitude Preselector and Vertical Speed Controller functions provided by the
GAD 43e to the autopilot are functional.
1. Power up the GDU 620(s) in Normal mode and wait until valid attitude and air data is displayed.
2. On the GDU 620, set the selected altitude bug approximately 500 feet above the current altitude.
3. Engage the flight director or autopilot and arm ALT mode by pressing VS and ALT
simultaneously on the autopilot controller (“VS” and “ALT” should be displayed on autopilot
controller).
4. On the GDU 620, adjust the vertical speed bug to +1000 fpm.
5. Verify the flight director commands pitch up and/or the control wheel moves aft.
6. On the GDU 620, adjust the vertical speed bug to -1000 fpm.
7. Verify the flight director commands pitch down and/or the control wheel moves forward.
8. On the GDU 620, increase the BARO setting so the displayed altitude increases towards the
selected altitude bug.
9. As the selected altitude bug is approached, verify on the GDU 620(s) that the selected VS bug
automatically decreases towards zero.
10. After crossing through the selected altitude bug, verify on the autopilot that “VS” has extinguished
and “ALT” remains displayed.
11. Disengage the autopilot.
5.8.5.4.4 Autopilot Using GAD 43e AA801A Emulation (Cessna 300B IFCS, 400B IFCS,
800B IFCS, 1000A IFCS)
This test verifies the Altitude Preselector function provided by the GAD 43e to the autopilot is functional.
1. Power up the GDU 620(s) in Normal mode and wait until valid attitude and air data is displayed.
2. On the GDU 620, set the current altitude to 500 ft and the target altitude bug to 1700 ft,
approximately 1200 feet above the current altitude.
3. Arm the selected altitude by pressing and holding ALT.
4. Verify the “ARMED” annunciation does not illuminate above the altitude tape on the GDU 620.
5. Engage the flight director (FD) on the mode select panel or autopilot (AP) on the autopilot control
unit.
6. Arm the selected altitude by pressing and holding ALT on the GDU 620.
7. Verify that “ARMED” is displayed on the GDU 620 above the altitude tape.
8. Readjust the selected altitude below the current altitude (300 ft).
9. Verify the “ARMED” annunciation remains.
10. Reset the selected altitude to 1700 ft, approximately 1200 feet above the current altitude.
11. Adjust the BARO setting so the displayed altitude increases towards the selected altitude.
12. Verify at 700 feet that the 1000-foot offset alerter annunciates, and at 1500 feet that the 200-foot
offset alerter annunciates.
13. After crossing the selected altitude, verify “ALT” annunciates on the autopilot mode selector panel
and “ARMED” extinguishes.
14. Disengage the autopilot.
5.8.5.4.6 Autopilot Using GAD 43e KAS 297 Emulation (Bendix/King KFC 200/250)
This test verifies that the Altitude Preselector functions provided by the GAD 43e to the autopilot are
functional.
1. Power up the GDU 620(s) in Normal mode and wait until valid attitude and air data is displayed.
2. Engage the flight director by pressing FD on the autopilot controller (“FD” should be displayed on
autopilot annunciator).
3. On the autopilot mode controller, operate the vertical trim switch in both directions and verify that
the flight director command bar moves accordingly.
4. Engage Altitude Hold mode by pressing ALT on the autopilot controller (“ALT” should be
displayed on autopilot annunciator).
5. On the GDU 620, set the selected altitude bug approximately 500 feet above the current altitude.
6. Press and hold ALT on the GDU 620 to arm the selected altitude.
7. On the GDU 620(s), verify that “ALT” is displayed in white.
8. Press Preflight Test on the autopilot mode control panel.
9. On the GDU 620(s), verify that the white “ALT” annunciation is extinguished.
10. Re-arm the selected altitude (i.e., repeat step 6).
11. Press the autopilot go around (GA) switch.
12. On the GDU 620(s), verify that the white “ALT” annunciation is extinguished.
13. Re-arm the selected altitude (i.e., repeat step 6).
14. On the GDU 620, increase the BARO setting so the displayed altitude increases towards the
selected altitude bug.
15. After crossing through the selected altitude, verify on the GDU 620(s) that the white “ALT”
annunciation is extinguished and the autopilot has engaged Altitude Hold mode. “ALT” should be
displayed on autopilot annunciator.
NOTE
With GDU 620 software v3.xx, if the GAD 43/43e is used to provide attitude information
to the autopilot, the autopilot will not engage while on the Autopilot Test page.
Consequently, the heading and course error tests should be run with the GDU 620 in
Normal mode. A suitable VOR/ILS test set will be required in order to provide valid lateral
flags during the test.
This section verifies that the heading and course error interface between the GDU 620 and autopilot
computer is functional. For dual G500/G600 installations, only the pilot’s GDU 620 is wired to the
autopilot, and the following instructions apply only to the pilot’s GDU 620:
1. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
2. Go to the Autopilot Test page.
3. Engage the autopilot in Heading mode.
4. On the GDU 620, set the HDG/CRS Test to ACTIVE. In Configuration mode, changes are made by
turning the outer and inner FMS knob on the lower right side of the display.
5. Set the Desired Heading to 10°.
6. Press ENT.
7. Verify that the control yoke or stick moves to the right.
8. Set the Desired Heading to 350°.
9. Press ENT.
10. Verify that the control yoke or stick moves to the left.
NOTE
If the control yoke or stick moves in the opposite direction to what is expected, reverse the
LEFT/RIGHT polarity of the HDG+ setting on the Autopilot Configuration page. Refer to
Table 5-39 for a description of the autopilot configuration settings.
NOTE
If the control yoke or stick moves in the opposite direction to what is expected, reverse the
LEFT/RIGHT polarity of the CRS+ setting on the Autopilot Configuration page. Refer to
Table 5-39 for a description of the autopilot configuration settings.
NOTE
With GDU 620 software v3.xx, if the GAD 43/43e is used to provide attitude information
to the autopilot, the autopilot will not engage while on the Autopilot Test page.
Consequently, the deviation tests should be run with the GDU 620 in Normal mode. A
suitable VOR/ILS test set will be required in order to generate suitable deviations during
the test.
This test verifies that the lateral deviation, vertical deviation, lateral flag/superflag, and vertical
flag/superflag interfaces between the GDU 620 and autopilot are correct. Throughout this section, set
either the flag or superflag status depending on which output from the GDU 620 is connected to the
autopilot. For dual G500/G600 installations, only the pilot’s GDU 620 is wired to the autopilot, and the
following instructions apply only to the pilot’s GDU 620. Refer to the interconnect drawing in
Appendix F.
1. Engage the autopilot in Heading/Altitude mode.
2. On the GDU 620 Autopilot Test page in Configuration mode, set the Lateral Deviation to
30% R.
3. Set the Lateral Flag/Superflag to VALID.
4. Put the autopilot into APR mode.
5. Verify that the autopilot moves the control yoke or stick to the right.
6. Set the Lateral Deviation to 30% L.
7. Verify that the autopilot moves the control yoke or stick to the left.
8. Set the Lateral Deviation to 0%.
9. Set the Lateral Flag/Superflag to INVALID.
10. Verify that the autopilot exits APR mode.
11. Set the Lateral Flag/Superflag back to VALID and put the autopilot back into APR mode if
necessary.
12. Set the ILS/GPS APRCH to ACTIVE.
13. Set the Vertical Deviation to 30% UP.
14. Set the Vertical Flag/Superflag to VALID.
15. Verify that the autopilot indicates that it is capturing or tracking the glideslope.
16. Verify that the autopilot moves the control yoke or stick aft.
17. Set the Vertical Deviation to -30% DN.
18. Verify that the autopilot moves the control yoke or stick forward.
19. Set the ILS/GPS APRCH to INACTIVE.
20. Verify that the autopilot indicates that it is no longer capturing or tracking the glideslope.
21. Set the Vertical Flag/Superflag to INVALID, the Vertical Deviation to 0%, and the Lateral
Flag/Superflag to INVALID.
22. Disengage the autopilot.
NOTE
With GDU 620 software v3.xx, if the GAD 43/43e is used to provide attitude information
to the autopilot, the autopilot will not engage while on the Autopilot Test page.
This test verifies that the GPS roll steering interface between the GDU 620 and the autopilot is functional.
For dual G500/G600 installations, only the pilot’s GDU 620 is wired to the autopilot, and the following
instructions apply only to the pilot’s GDU 620:
1. On the GDU 620 Autopilot Test page in Configuration mode, set the GPS ANNUNCIATE and
GPS SELECT discrete outputs to ACTIVE.
2. Engage the autopilot in GPSS Roll Steering mode. If an external roll steering converter is used,
engage the autopilot in Heading mode and set the roll steering converter to roll steering.
3. Set the Bank Angle to 10°R.
4. Set Ground Speed to 50 KT.
5. Set GPSS Valid to VALID.
6. Verify that the autopilot rolls the control yoke or stick to the right.
7. Set the Bank Angle to 0°.
8. Verify that the autopilot rolls the control yoke or stick level.
9. Set the Bank Angle to 10°L.
10. Verify that the autopilot rolls the control yoke or stick to the left.
11. Disconnect the autopilot.
NOTE
The heading error test in Section 5.8.5.5 should be successfully completed prior to
checking the operation of the GDU 620 analog GPS roll steering.
This check verifies that the input from the A/P HDG DATUM switch, if installed, is functional. This check
also verifies that the GPSS/HDG Control selection is configured correctly. This check can also be used to
verify the operation of the analog GPS roll steering interface between the GDU 620 and the autopilot,
although if the heading error interface is functional, there is no need to verify this interface. For dual
G500/G600 installations, only the pilot’s GDU 620 is wired to the autopilot, and the following instructions
apply only to the pilot’s GDU 620.
1. Start the GDU 620 in Normal mode.
2. Use PFD CDI to select “GPS” as the navigation source on the HSI.
3. Depending upon the installation, either set the A/P HDG DATUM switch to the GPSS position or
press and hold HDG for GPSS.
4. On GDU 620 #1, verify “GPSS” displays on the PFD near the OAT display.
5. Verify the cyan heading bug is hollowed out on both GDU 620s.
6. Set the A/P HDG DATUM switch to the HDG position.
7. Verify that “GPSS” on the PFD is removed.
NOTE
The following steps are not required if the heading error test has successfully been
completed. These steps are included for information only.
NOTE
Due to the nature of the 400W/500W and GTN 6XX/7XX self-test operation, it may be
difficult to observe this behavior. It is recommended that the heading error test be used in
place of self-test operation.
For the GPS corresponding to the navigation source selected on the HSI:
1. Restart it in Normal mode.
2. Proceed to the Instrument Panel Self-Test page.
3. Ensure that GPSS displays in white text on the PFD.
4. Engage the autopilot in HDG mode. If possible, engage only the flight director and not the
autopilot servos.
5. If available, verify that the flight director slowly moves back and forth between a right bank and
wings level. If the flight director is not available, verify that the autopilot rolls the control yoke or
stick to the right.
NOTE
For dual G500/G600 installations, only the pilot’s GDU 620 is wired to the GAD 43 and
the autopilot, and the following instructions apply only to the pilot’s GDU 620.
1. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
2. Go to the GAD page group.
3. On the GDU 620, activate the cursor and set Relay Position to Attitude Valid.
4. Set the Heading Valid output to Valid.
5. Engage the autopilot in PIT/ROLL mode (for autopilots without a ROLL mode, PIT/HDG is
acceptable).
6. Set the Roll Angle to 5° R.
7. Verify that the control yoke moves counterclockwise or the stick moves to the left.
8. Set the Roll Angle to 5° L.
9. Verify that the control yoke moves clockwise or stick moves to the right.
10. Set the Pitch Angle to 5° U.
11. Verify that the control yoke or stick moves forward.
12. Set the Roll Angle to 5° D.
13. Verify that the control yoke or stick moves aft.
14. Set the Relay Position to Attitude Invalid.
15. Verify that the autopilot disconnects.
16. Attempt to re-engage the autopilot.
17. Verify that the autopilot will not engage while the Relay Position is in the Attitude Invalid position.
18. Set the Relay Position to Attitude Valid.
NOTE
Most autopilots do not require barometric correction inputs for altitude preselect/capture
purposes. This test must only be performed if the autopilot is installed so that it receives
barometric correction information from the GAD 43/43e.
NOTE
The barometric pressure information from the actively-changing field is updated at a
once-per-second rate. There may be some lag between the time that the pressure is set and
the time it is updated to the autopilot computer.
NOTE
For troubleshooting issues with the operation of the autopilot with the G500/G600, refer
to Section 6.4.
This section verifies that the barometric correction interface between the autopilot computer and the
GDU 620 is functional.
1. Start the GDU 620 in Normal mode.
2. Wait for the air data and attitude indications to become valid.
3. Adjust the GDU 620 barometric correction so that the altitude displayed on the PFD is a multiple
of 100feet (e.g., 500 feet, 1300 feet).
4. Select an altitude on the autopilot controller that is 1000 feet above the altitude displayed on the
GDU 620, and then engage (arm) the autopilot in Altitude Capture mode.
5. Slowly decrease the GDU 620 barometric correction so that the altitude displayed on the PFD
increases, to simulate a capture of the selected altitude.
6. Verify that the autopilot computer captures the selected altitude when you reach the selected
altitude as displayed on the GDU 620 PFD.
NOTE
Interfacing to an S-TEC 1500/2100 autopilot requires a dual G500/G600 installation.
NOTE
“YD” will only be displayed (next to the AD) if the aircraft has a yaw damper installed
and configured.
NOTE
Ensure the GDU 620 is not in SVT mode for this test.
8. Change NAV modes on the GDU 620 PFD by pressing the CDI softkey. Verify that the CDI bar on
the G5 correctly shows a magenta triangle for GPS or a green triangle for LOC.
9. When adjusting the ALT SEL knob and HDG/TRK knob on the GMC 507, verify that the altitude
preselect bug and the heading bug displayed on the GDU 620 PFD update correctly and match the
corresponding altitude preselect bug and heading bug displayed on the G5.
10. When adjusting the altitude preselect bug and heading bug on the GDU 620, verify that the altitude
preselect bug and heading bug displayed on the G5 update correctly and match the corresponding
bugs displayed on the GDU 620.
11. Place the GFC 500 in Indicated Airspeed mode by pressing the IAS button on the GMC 507.
Verify that the airspeed annunciation value on the GDU 620 updates correctly when changed from
the GMC 507 using the pitch wheel.
Verify that the airspeed annunciation value on the G5 updates correctly when changed from the
GDU 620.
12. Switch to Vertical Speed mode by pressing the VS button on the GMC 507.
Verify that the vertical speed bug and annunciation value displayed on the GDU 620 update
correctly and match the vertical speed bug and value displayed on the G5 when adjusted using the
pitch wheel on the GMC 507.
Verify that the vertical speed bug and annunciation value displayed on the G5 update correctly and
match the vertical speed bug and value displayed on the GDU 620 when adjusted using the VS
knob on the GDU 620.
13. Adjust the Barometric Pressure setting on the G5 until it matches the barometric setting displayed
on the GDU 620. Wait at least 5 seconds before proceeding with step 14.
NOTE
The G5 Barometric Pressure setting will be displayed in white text on a black background
when the BARO setting matches the value set on the GDU 620.
14. Change the barometric pressure setting on the GDU 620 PFD and verify that barometric pressure
setting on the G5 automatically updates to match the selected value on the GDU.
NOTE
The G5 barometric pressure setting will be displayed in black text on a cyan background
when the BARO setting is being adjusted from the GDU.
NOTE
If the barometric pressure setting is changed on the G5, it will not change the BARO
setting on the GDU 620. The G5 barometric pressure setting will be displayed in black text
on a yellow background when the BARO settings on the G5 and GDU 620 do not match.
To re-synchronize, set the G5 to match the GDU 620 and wait a short period of time.
NOTE
“YD” will only be displayed (next to the AD) if the aircraft has a yaw damper installed
and configured.
NOTE
For installations with TAS/TCAS traffic that interfaces with an ADS-B In device, refer to
Section 5.8.22.
NOTE
If the GDU 620 is configured for an external control (i.e., a display other than the
GDU 620 is controlling the traffic system), then steps 4 through 7 do not have to be
carried out.
NOTE
The Self-Test menu option will not be available if the traffic system is operating.
NOTE
If the GDU 620 is configured for an external control (i.e., a display other than the
GDU 620 is controlling the traffic system), then the following steps do not need to be
carried out.
NOTE
The following section only verifies correct installation and activation of GDU 620
functions. It does not activate the GDL 69 series XM data link radio. Complete
instructions for activating the GDL 69 series XM data link radio can be found in
document P/N 190-00355-04.
NOTE
Steps 3 and 4 only need to be completed for GDL 69A (SXM) installations.
NOTE
If the XM Satellite Radio audio subscription has not been activated, audio is available
only on Channel 1. If the audio subscription has been activated, audio should be available
on multiple channels.
NOTE
Before applying power to the next system, wait for the current system start-up sequence to
finish.
6. Apply power and/or operate the systems listed on the fillable form, one system at a time.
7. Verify the G500/G600 properly functions.
a. Verify there are no related messages displayed.
8. Verify each radio properly functions.
a. For VHF COM radio, monitor one local frequency, one remote (far field) frequency, and one
unused frequency.
b. Verify no unintended squelch breaks or audio tones interfere with communications.
c. For each VHF NAV radio, monitor one local frequency, one remote (far field) frequency, and
one unused frequency.
d. Verify there are no guidance errors.
e. Verify no audio tones interfere with the station ID.
9. Verify all other avionics properly function.
)Communication Radio(s
Power Plant Instruments
Turn and Bank Indicator
Vertical Speed Indicator
Heading Indicator
Attitude Indicator
Radar Altimeter
Engine Relight
OAT Indicator
Transponder
Audio Panel
Eng Deicing
Hyd System
G500/G600
Pulse Light
TAS/TCAS
Anti Coll Lt
Fuel Valve
Generator
Pitot Heat
Altimeter
Autopilot
Ldg Lts
Pos Lt
Clock
܆ Attitude Indicator ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ Airspeed Indicator ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Altimeter ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Vertical Speed
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Indicator
Turn and Bank
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Indicator
܆ Heading Indicator ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Magnetic
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Compass
Clock ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
OAT Indicator ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Power Plant
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Instruments
SOURCE
Autopilot ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Navigation
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
)Radio(s
Communication
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
)Radio(s
Engine Relight ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Fuel Valve ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Pitot Heat ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Pulse Light ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Generator ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Pos Lt ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Anti Coll Lt ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Ldg Lts ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Gov RPM Incr /
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Decr
Eng Deicing ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Hyd System ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ Radar Altimeter ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
TAS/TCAS ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Transponder ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
Audio Panel ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
G500/G600 ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆ ܆
NOTE
The GAD 43/43e can provide various signals to the autopilot, and all of these interfaces
are verified as part of the autopilot checkout. Refer to Section 5.8.5.
NOTE
For dual G500/G600 installations, only the pilot’s GDU 620 is wired to the GAD 43/43e,
and the following instructions apply only to the pilot’s GDU 620.
Start the GDU 620 in Normal mode. Wait for the G500/G600 system to completely initialize, press
ALERTS and verify that there are no GAD 43/43e alerts.
NOTE
Not all equipment that utilizes synchro heading uses a Heading Valid signal. The steps
checking the Heading Valid output do not need to be carried out if the receiving equipment
does not utilize a Heading Valid signal.
This section verifies that the heading interface between the GAD 43/43e and interfaced equipment is
functional.
1. While pressing ENT, apply power to the GDU 620 to enter Configuration mode.
2. Go to the GAD page group.
3. On the GDU 620, activate the cursor and set Relay Position to Attitude Valid.
4. Set the Heading Valid output to Valid.
5. Set the Heading Valid output to Invalid.
6. Verify that the equipment interfaced to the GAD 43 Synchro Heading output flags the heading as
invalid.
7. Set the Heading Valid output to Valid.
8. Set the Heading Output to 90°.
9. Verify that the equipment indicates a heading of 090 (E).
10. Set the Heading Output to 180°.
11. Verify that the equipment indicates a heading of 180 (S).
12. Set the Heading Output to 270°.
13. Verify that the equipment indicates a heading of 270 (W).
14. Set the Heading Output to 0°.
15. Verify that the equipment indicates a heading of 360 (N).
CAUTION
Aircraft should be outdoors and personnel should not be in front of the weather radar
when it is radiating (i.e., when Weather mode or Ground mode is selected on the
GDU 620).
10. If stabilization is supplied to the radar, turn the radar to Weather mode and turn stabilization ON
using the CONTROL softkey group.
11. Verify that “STAB ON” displays in the upper-right corner of the MFD. If “STAB INOP” displays,
verify that stabilization is being supplied to the weather radar R/T.
12. Press MODE to set the mode to OFF.
13. Repeat steps 3 through 12 for the second GDU 620.
NOTE
If only one GDU 620 is installed, the following steps do not have to be carried out.
NOTE
It may take up to 1 minute for the synthetic terrain data to be displayed on the PFD. Until
SVT is active, the horizon display will be the standard blue over brown.
1. Ensure that the Supplemental Data Card specified in Table 2-3 is inserted into the bottom slot.
2. Start the GDU 620 in Normal mode.
3. Wait for the G500/G600 system to initialize (i.e., attitude, heading, airspeed, altitude, and GPS
position become valid).
4. On the PFD, press PFD.
5. Press SYN VIS.
6. Press SYN TERR to turn on SVT.
7. Verify that there are no SVT alerts.
8. Verify that synthetic terrain data is displayed on the PFD.
NOTE
If the TAWS B map is not available (i.e., the terrain map is labeled “TERRAIN
PROXIMITY” or “TERRAIN-SVT”) then the TAWS option has not been enabled.
NOTE
The aural message “TAWS System Failure” will be annunciated if the TAWS system is
NOT functioning properly. If no audio message is heard, then a fault exists within the
audio system and the TAWS capability must be considered non-functional.
1. Ensure that the Supplemental Data Card specified in Table 2-3 is inserted into the bottom slot.
2. Start the GDU 620 in Normal mode and ensure that the audio panel is turned on.
3. Wait for the G600 system to initialize (i.e., attitude, heading, airspeed, altitude, and GPS position
become valid).
4. On the MFD, go to the TAWS B map in the Map page group.
5. Press MENU.
6. Select Test TAWS option.
7. Press ENT to initiate the TAWS test.
8. Wait until the TAWS self-test completes (5-10 seconds).
9. Verify that the message “TAWS System Test OK” is heard over the cockpit speaker.
NOTE
If the orientation of the video image is not correct, the image can be rotated in
Configuration mode. Refer to Section 5.5.8.
3. If more than one video source is installed, ensure that “VIDEO 1” is selected.
4. Press SETUP.
5. Verify that the brightness, contrast, and saturation can be adjusted to provide an acceptable video
display.
6. Repeat for the second video source, if installed.
7. For full screen option, press FULL.
8. Verify display is accurate.
9. Display settings can be adjusted as needed by pressing SETUP.
NOTE
The GRA 55/5500 and FreeFlight RA4500 radar altimeter have no pilot-initiated self-test
option. After the power-up sequence, verify no faults are detected and RA display is 0.
If a radar altimeter is installed and connected to the GDU 620, check the operation as follows:
1. Ensure that the GDU 620 is in Normal mode.
2. To initiate the radar altimeter self-test, press RA TEST on the System Setup page in the AUX
page group.
3. Verify that “RA TEST” displays above the radar altitude display on the PFD, and the displayed
radar altitude goes to the value commanded during self-test. Refer to Figure 5-68.
NOTE
When testing the GSR 56, the aircraft must be located outside and have an unobstructed
view of the sky.
NOTE
For additional information on using the GSR 56 features, refer to G500/G600 Pilot’s
Guide (P/N 190-00601-02).
NOTE
To use the Position Reporting feature of the GSR 56, a short burst data (SBD) Iridium
account is required. To use the Phone feature of the GSR 56, an Iridium voice account is
required. To use the Weather feature of the GSR 56, an Iridium RUDICS account is
required.
NOTE
The following steps are mandatory only if GFDS weather is enabled. In order to receive
weather updates, the GSR 56 being tested must be registered and the registration access
code must be entered into the GSR 56 using the GDU 620.
NOTE
A dual G500/G600 installation is required when interfacing to a Meggitt EIDS.
NOTE
Valid attitude or air data are not required for this test.
NOTE
The following steps are only required if the installation is configured to use DME HOLD
from the GDU 620.
10. Select DME HOLD and verify that the DME distance of 30.0 nm remains displayed on the PFD.
11. Tune the NAV radio to a different frequency.
12. Verify that DME distance of 30.0 nm remains displayed on each PFD.
13. De-select DME HOLD and verify that DME distance display is dashed out on each PFD.
14. Tune the NAV radio to the same frequency as the DME test set.
15. Verify that DME distance of 30.0 nm is displayed on each PFD.
NOTE
The following steps are only required if the installation is configured to use DME HOLD
form the GDU 620.
11. Select DME HOLD by pressing PFD, DME, and DME HOLD softkeys.
12. Verify that the DME distance of 30.0 nm remains displayed on the PFD.
13. Tune the NAV 2 radio to a different frequency.
14. Verify that DME distance of 30.0 nm remains displayed on each PFD.
15. De-select DME HOLD and verify that DME distance display is dashed out on each PFD.
16. Tune the NAV 1 radio to the same frequency as the DME test set.
17. Verify that the DME distance display is dashed out on each PFD.
18. On the PFD (either PFD for dual GDU 620s) select DME NAV1 as the tuning source.
19. Verify that DME distance of 30.0 nm is again displayed on each PFD.
NOTE
If parallel tuning is used with the Collins DME-40/42, the tuning format must be
determined based upon the installation – the GAD 43e does not read the parallel tuning
discretes in this case.
3. Use a DME test set to select the first NAV frequency listed in Table 5-37 corresponding to the
tuning format used by the installation.
4. Simulate a DME distance of 30.0 nm.
5. Tune the NAV radio to the same frequency as the DME test set.
6. Verify that DME distance of 30.0 nm is displayed on each PFD (refer to Figure 5-71).
7. Tune the DME test set to each of the remaining frequencies in Table 5-37 and repeat steps 5 and 6
for each frequency.
If a second NAV receiver supplies parallel tuning information to the GAD 43e, repeat steps 3 to 7 for that
NAV receiver.
Table 5-37 Parallel Tuning Frequencies
NAV Radio Test Frequencies (MHz)
2 x 5 Tuning Shifted BCD Tuning SLIP Code Tuning
108.05 108.00 112.05
108.15 108.05 112.15
108.25 108.15 112.20
108.85 108.25 112.25
108.95 108.45 112.35
109.80 108.85 112.45
109.85 109.05 113.25
111.85 110.05 114.25
112.85 112.05 117.25
113.85 116.05 --
NOTE
Valid attitude or air data not required for this test.
1. Start the GDU 620 in Normal mode. For a dual G500/G600 installation, start both GDU 620s in
Normal mode.
2. Ensure that the GAD 43e and marker beacon receiver are receiving power.
3. Use a marker beacon test set to simulate an inner marker.
4. Verify that a white “I” is flashing on each PFD.
5. Use the test set to simulate a middle marker.
6. Verify that an orange “M” is flashing on each PFD.
7. Use the test set to simulate an outer marker.
8. Verify that a cyan “O” is flashing on each PFD.
NOTE
The following additional steps are recommended and may be performed as a ground check
if the aircraft is located within range of an FAA ground station and targets of opportunity
are available. If this is not the case, it is recommended that these checks be performed
in-flight within range of an FAA ground station.
3. Power off the GDU 620 and then power back on in Normal mode.
4. Select the ADS-B Traffic Map page on the GDU 620 MFD.
5. Turn on the interfacing ADS-B In capable equipment.
a. If the installation includes TAS/TCAS correlated traffic, also turn on the TAS/TCAS source.
6. Make sure there are no “FAIL” annunciations on the ADS-B Traffic Map page.
a. If the installation includes TAS/TCAS correlated traffic, also make sure the TAS/TCAS status
is either OPER or STBY.
7. Observe targets of opportunity from an ADS-B equipped aircraft or an FAA ground station.
8. Go to the FIS-B Weather Map page on the GDU 620.
9. Set the FIS-B Weather Map page to display multiple weather products. It may take up to
10 minutes after power on for the system to begin receiving FIS-B weather products.
10. Make sure at least one selected weather product displays a valid time stamp.
NOTE
The system ID for the installation is at the bottom of the Database window.
This section verifies that all G500/G600 systems are providing data to the GDU 620.
1. Start the GDU 620 in Normal mode.
2. On the PFD, verify that the following information displays:
◦ Attitude and heading
◦ Airspeed, altitude, vertical speed, and temperature
3. On the MFD, verify that there are no active alerts or advisories. If active alerts or advisories are
present, refer to Section 6.3 for troubleshooting.
4. On the MFD, go to the System Status page in the AUX page group.
5. On the MFD, verify that the following information displays for each LRU listed:
◦ A green check for the status
◦ A valid serial number (not dashes)
6. Press DBASE to move the cursor to the Database window and verify that each database is current.
7. Verify the following volume levels are audible in a high cockpit noise environment during high
engine RPM:
a. For alert volumes, refer to Section 5.5.6.
b. For GTS 8XX volume, if installed, refer to Section 5.5.16.
c. GDL 69A (SXM) volume, if installed, refer to Section 5.8.7.
NOTE
Any adjustments made should be reflected in the checkout log. Refer to Section 5.11.3.
After verifying the autopilot interfaces as described in Section 5.8.5, the autopilot must be flight tested and,
if necessary, adjusted for the particular airframe. This section provides general guidelines for verifying the
autopilot and flight director performance and also for making necessary adjustments.
NOTE
The GAD 43/43e can provide synchro heading and yaw rate outputs. If the autopilot
system is interfaced to the GAD 43/43e, verify that turns are coordinated and that yaw
damp operation functions properly.
The autopilot performance can be adjusted by changing the settings on the Autopilot Configuration page
in Configuration mode. For dual G500/G600 systems, all autopilot configuration changes should be made
on the pilot’s GDU 620 only.
1. To evaluate the autopilot heading performance, center the heading bug and engage the autopilot in
HDG mode. Change the heading bug by at least 45°. The autopilot should follow the heading bug
and roll out smoothly, without undershooting or overshooting the selected heading.
2. To evaluate the autopilot course performance, engage the autopilot in NAV mode. Tune to a NAV
frequency that is out of range and select that NAV for display on the CDI, so that the GDU 620
invalidates the lateral deviation signal. Change the course by at least 45°.
3. The autopilot should turn to the new course and roll out smoothly, without undershooting or
overshooting the selected course.
NOTE
GPS roll steering is handled in one of three ways: First, if the autopilot has an ARINC 429
roll steering input, the GDU 620 can provide ARINC 429 roll steering directly to the
autopilot. Second, if an external roll steering converter has been installed, the GDU 620
can provide ARINC 429 roll steering to the converter, which then outputs an analog
heading error signal to the autopilot. Third, the GDU 620 can provide the roll steering via
its heading error output, taking the place of a separate roll steering converter. The
autopilot is left in Heading mode, and the GDU 620 varies the heading error output to
steer the autopilot.
NOTE
If the analog roll steering function is used, the scaling of the output can be adjusted using
the Analog Roll Steering Scaling setting on the Autopilot Configuration page. If the
autopilot does not turn tightly enough while roll steering, increase the GPSS to HDG
DATUM Gain setting. If the autopilot turns too tightly while roll steering, decrease the
GPSS to HDG DATUM Gain setting.
1. Set up a GPS flight plan that includes at least two legs with an angle between them.
2. Set the CDI to display the active GPS.
3. Engage the autopilot in GPS Roll Steering mode.
4. If the autopilot uses the heading error input for roll steering, engage the autopilot in HDG mode.
5. Activate the GPSS switch via an external switch located near the autopilot control panel or by
pressing and holding the HDG softkey. Refer to Figure 5-79.
6. Verify that the autopilot flies the airplane smoothly through the turn between the two legs.
NOTE
If autopilot performance does not adhere to criteria listed in the center column of the
autopilot performance log, the autopilot should be serviced in order to meet these criteria,
or customer acknowledgment of the performance condition should be obtained prior to
proceeding with the installation.
NOTE
This section applies only to installations in which the G500/G600 interfaces to the
autopilot.
Date: By:
General Notes
By: Date:
General Notes
5.11.2 ICA
Ensure that the aircraft information on the ICA is filled in completely and inserted into the aircraft
permanent records.
1. Fill in the aircraft make, model, registration number, and serial number information on the cover of
the ICA (P/N 190-00601-00).
2. In the ICA Appendix A, fill in the locations of all LRUs that were installed as part of the
G500/G600 installation. Also, sketch the location of the wire runs for the G500/G600 LRUs.
3. Insert the completed ICA in the aircraft permanent records.
5.11.3.1 Aircraft Documentation Checklist (Mitsubishi MU-2B Models Only) (G600 System
Only)
For MU-2B aircraft operations that are subject to the requirements of SFAR 108, refer to Garmin
document G600 MU-2B Checklist Changes (P/N 190-00601-20).
This document describes changes to the MU-2B checklists that have been accepted by the FAA MU-2B
Flight Standardization Board. Operators of MU-2B aircraft may utilize this document as a means to
incorporate checklist changes resulting from the installation of the G600 system. Garmin document G600
MU-2B Checklist Changes (P/N 190-00601-20, Rev. 1) was accepted by the AEG Flight Standardization
Board on July 13, 2011.
Installation Information
Single GDU 620 Dual GDU 620 (#1) Dual GDU 620 (#2)
Equipment Location
For each unit listed below, record the fuselage station and provide a brief description of the location.
System Configuration
Cross-Side GDU: Present Not Present Type:
Notes
Configuration (Continued)
Airspeed Configuration Lighting Configuration
BASIC N/A BRIGHTNESS
Data Source:
Display Key
Vso : Vx:
Input Source
Vs1 : Vy:
Minimum Level
Vfe: Vle:
Response Time:
Vno: Vmca:
Slope:
Vne: Vyse:
Offset:
Glide: Vne:
Vr: Vne (pwr off): OFF Key Backlight Cutoff: N/A
Photo Slope: N/A
ADVANCED N/A
Photo Transition: N/A
Arc Data Sources:
Photo Offset: N/A
Marking Data Sources:
Configuration (Continued)
P6203-45:
ARINC 708 Port Configuration
P6203-46:
In 1: Low High Input:
P6203-47:
In 2: Low High Input:
RS-232 Port Configuration Airspeed Discrete Outputs Configuration
CHNL 5: Off SL30 Stormscope
Active Condition Value No Data State
CHNL 6: Off GSR56 Stormscope
1: Active Inactive
CHNL 8: Off Shadin-alt Stormscope
2: Active Inactive
CHNL 3:
ADC Configuration
CHNL 4:
OAT: GTP 59 RVSM Aircraft: N/A
Airport Criteria
Runway Surface: N/A
Minimum Length: N/A
Configuration (Continued)
ALTITUDE CAPTURE
GAD 43e Calibration N/A
Altitude Threshold: On Off
NAV1 N/A NAV2 N/A
Time Threshold: On Off
Localizer Calibrated: 1 Gain: 2 Gain:
Re-arm Threshold: On Off
VOR Calibrated: 1 2
Checkout
Notes
Checkout (Continued)
N/A GDL 69A (SXM) Audio Control N/A GAD 43/43e Heading
N/A GSR 56 Iridium Functions N/A ARINC 429 Attitude/Air Data
N/A Radar Altimeter Display
Documentation Checks
N/A Weather Radar Control and Display
AFMS completed and in POH/AFM
N/A DME Distance Display
ICA completed and included in aircraft records
N/A Marker Beacon Display
N/A Other Aircraft documentation completed
N/A Fast/Slow Information Display
Final System Check
Notes
This section provides information to assist troubleshooting if problems occur with a G500/G600
installation.
When loading software, the LRU The software loader card is installed in the bottom slot of Insert the loader card in the top slot and cycle power to the
software is not being displayed on the the GDU 620. GDU.
Software Upload page. The software loader card contains no information. Repeat the process for making the Software Loader Card.
Configuration errors are displayed on
Update the configuration module– Refer to
power-up, before the GDU 620 enters The configuration module has not been updated.
Section 5.5.20.
Normal mode.
Vertical GPS deviation is not For 400W/500W series units, the ARINC 429 vertical Enable Labels on the 400W/500W series unit ARINC 429
displayed on the GDU 620. deviation labels are not being transmitted. Configuration page.
Configure the ARINC 429 inputs/outputs for LNAV1
Unable to control the GPS course The GPS navigator is not correctly configured as LNAV1/2
(SYS1) or LNAV2 (SYS2) based upon whether the
when in OBS mode. or SYS1/2.
navigator is GPS1 or GPS2.
Data is not being received from an ARINC 429 bus hi and low are swapped. Verify/correct wiring.
ARINC 429 device.
(Valid data is being received on the Reconfigure input port to the correct setting for that LRU.
429 input port as shown on the Wrong device is connected to port on GDU 620. For configuration details, refer to Section 5.5.1. Use
GDU 620 Port Monitoring page) correct ports. Refer to Appendix F for interconnect details.
Data is not being received from an On the transmitting LRU, the ARINC 429 transmitter
Set the ARINC 429 transmitter speed to the correct speed.
ARINC 429 device. speed is not set correctly.
(No data is being received on the 429
input port as shown on the GDU 620 Wiring is not correct. Check for continuity/shorts and correct as required.
Port Monitoring page)
ARINC 708 WXR does not power on Ensure that the GDU 620 discrete output is configured
when selected to a mode other than Standby/On discrete input to WXR is not being driven low. correctly. Refer to Section 5.5.15.2.
OFF on the GDU 620. Verify wiring between GDU 620 and WXR.
Ensure that the GDU 620 is configured as DISPLAY
GDU 620 is not configured as the correct display head. HEAD to 1 or 2 to match the connections to the weather
radar. Refer to Section 5.5.15.2.
ARINC 708 WXR mode cannot be Ensure that the GDU 620 ARINC 429 output is set to
controlled by the GDU 620. low-speed WX RADAR. Refer to Section 5.5.15.2.
ARINC 429 control bus is not being provided to the WXR. Ensure that the GDU 620 discrete output is configured
correctly. Refer to Section 5.5.15.2.
Verify wiring between GDU 620 and WXR.
ARINC 429 data from AHRS is not being received by the Verify that AHRS is receiving power.
GAD 43 software will not load.
GAD 43/43e. Verify wiring.
If using GAD 43e, GDU 620 is not receiving appropriate Verify that all GDU 620 and GAD 43e configuration
data from GAD 43e. settings are correct.
Autopilot Mode annunciations not
displayed on PFD. Verify wiring.
If using ARINC 429, no mode data is being received.
Refer to NO AP DATA alert in Section 6.3.
NOTE
All alerts listed in this section are displayed on the MFD unless otherwise specified.
The G500/G600 will display a number of alerts on the GDU 620. These are listed in the following table:
Table 6-2 GDU 620 Alert Troubleshooting Guide
Alert Text Cause Solution
If PFD 1 AIR DATA switch has ADC 1 selected, verify that
the ADC and SYS configurations have matching RVSM
ADC 1 ALT EC– ADC1 altitude error aircraft enabled.
correction is unavailable. The ADC is indicating that the SSEC is not functioning or
the PFD 1 AIR DATA switch has ADC 2 selected. If PFD 1 AIR DATA switch has ADC 2 selected, disregard
(TBM 700/850 aircraft only)
this alert. Selecting ADC 1 will remove this alert if ADC 1 is
operating normally.
ADC (1/2) SERVICE - ADC (1/2)
requires service. Contact repair
GSU 75(B) ADC is failed. Return unit to Garmin for service.
facility.
(GSU 75(B) installations only)
Verify whether the configuration in the GDU or
configuration in the GSU 75(B) is the desired
configuration. If the configuration stored in the GDU 620 is
correct, press the SET>ACTV button to upload the
configuration from the GDU's backup to the GSU 75(B).
This would be the case when replacing the GSU 75(B).
ADC CONFIG - ADC config error. The GSU 75(B) ADC configuration CRC stored on the
Contact repair facility. GDU 620 does not match the CRC of the active If the configuration stored in the GSU 75(B) is correct,
(GSU 75(B) installations only) GSU 75(B) ADC configuration. press the ACTV>SET button to download the
configuration from the GSU 75(B) to the GDU's backup.
This would be the case when replacing the GDU 620.
If neither configuration is correct, perform the steps in
Section 5.5.10 to configure the ADC portion of the
GSU 75(B).
AHRS(1/2) SERVICE - AHRS(1/2)
needs service. Contact repair facility. GSU 75(B) AHRS has failed. Return unit to Garmin for service.
(GSU 75(B) installations only)
AHRS(1/2) GPS - AHRS(1/2) is not Wait for GPS 1/2 to acquire a position.
AHRS(1/2) is not receiving any GPS information.
receiving any GPS information. Verify that the 1 PPS wiring to each GPS is correct.
Ensure that at least one GPS has acquired a valid
position.
AHRS(1/2) GPS – AHRS (1/2) If GDU 620 does not have a valid position, verify wiring
operating in exclusively in no-GPS AHRS(1/2) is not receiving any GPS information. between GDU 620 and GPS receiver and configuration of
mode. GDU 620 and GPS receiver.
If GDU 620 has a valid GPS position, verify wiring
between GDU 620 and GRS. Also verify time mark wiring.
AHRS(1/2) GPS – AHRS (1/2) not Wait for GPS 2 to acquire a position
AHRS(1/2) is not receiving GPS information from GPS2.
receiving backup GPS information. Verify that the 1PPS wiring to GPS2 is correct.
(Applicable only to dual G500/G600 installations) Verify that cross-side GDU and ADC are valid.
ALT NO COMP
No cross-side air data is available for comparison. Verify that ADC System ID PGM pins are correctly set.
Using the ARINC Port Config page, verify that an
On the System Configuration page, a configured LRU
ARINC 429 input is assigned for all systems that require
ARINC 429 CONFIG does not have all of its required ARINC 429 format(s)
one. Refer to the System Configuration page to
configured.
determine which systems are PRESENT.
An ARINC 708 weather radar is configured as PRESENT
Verify that an ARINC 708 input is assigned for WX Radar
ARINC 708 CONFIG on the System Configuration page, but no ARINC 708
on the ARINC Port Config page.
input is configured.
CAL LOST Registry reports that it has lost calibration data. Contact Garmin Technical Support.
Chart streaming not available. Reverting to data card's Ensure the LRU that is providing the charts is online and
CHT STREAM
charts. ensure the database cards remain inserted.
Data card's charts database is incomplete. Some charts
CHT DB ERR Reload charts database.
may be unavailable.
GAD 43 FAIL - GAD 43 The GDU 620 is not receiving information from the GAD 43/43e not powered up. Close GAD C/B.
communication lost GAD 43/43e. Verify wiring between GDU 620 and GAD 43/43e.
The GAD 43/43e configuration information stored in the With the GDU 620 in Configuration mode, verify that the
GAD 43 - Gyro Emulation Type
GAD 43/43e and the GDU 620 configuration module do GAD 43/43e configuration settings are correct on the
Mismatch Fault
not match. GAD 43/43e page in the GAD page group.
GDU 620 monitor has detected a fault with the connected If this error persists, AHRS must be returned for service.
GAD 43 - GDU AHRS Monitor Fault
AHRS. Contact Garmin Technical Support.
Verify that wiring is correct for analog pitch outputs from
GAD 43/43e has detected an error with one or more of its GAD 43/43e.
analog pitch outputs.
GAD 43 - Pitch Deviation Fault If this error persists, contact Garmin Technical Support.
AC reference voltage is not being provided to Verify that AC reference voltage is turned on and wiring is
GAD 43/43e. correct.
GAD 43/43e has detected an error with the unit’s internal If this error persists, GAD 43/43e must be returned for
GAD 43 - Power Supply Fault
power supplies. service. Contact Garmin Technical Support.
Verify that wiring is correct for analog roll outputs from
GAD 43/43e has detected an error with one or more of its GAD 43/43e.
analog roll outputs.
GAD 43 - Roll Deviation Fault If this error persists, contact Garmin Technical Support.
AC reference voltage is not being provided to Verify that AC reference voltage is turned on and wiring is
GAD 43/43e. correct.
Verify that wiring is correct for analog yaw rate output from
GAD 43/43e has detected an error with its analog yaw rate GAD 43/43e.
GAD 43 - Yaw Rate Deviation Fault
output.
If this error persists, contact Garmin Technical Support.
The GAD 43/43e configuration information stored in the With the GDU 620 in Configuration mode, verify that the
GAD 43 - Yaw Rate Scale Factor
GAD 43/43e and the GDU 620 configuration module do GAD 43/43e configuration settings are correct on the
Mismatch Fault
not match. GAD 43/43e page in the GAD page group.
Specific GDU 620 has poor cooling and power usage is Ensure fans on indicated GDU 620 are functioning.
GDU (1/2) COOLING
being reduced. Ensure fans on indicated GDU 620 are not obstructed.
Error in specific database, where “GDU (1/2) DB” denotes
GDU (1/2) DB ERR Reload affected database to SD card.
specific database.
Increase the voltage above 12VDC.
GDU (1/2) VOLTAGE GDU supply voltage is below 12 VDC. This alert is normal in 14V aircraft that are running on the
battery only and should clear once the aircraft engine is
started and the alternator/generator is carrying the load.
Location is too far north/south for AHRS magnetic
GEO LIMITS
compass.
Ensure GPS (1/2) is turned on.
GPS(1/2) FAIL No GPS1 or GPS2 data is available.
Verify RS-232 wiring from the GPS to the GDU 620.
This alert will be set if the PPS signal has not been Ensure GPS (1/2) is turned on.
GPS(1/2) PPS Failure received in more than 5 sec. If the unit is configured for
dual GPS, then the side will be specified in the error. Verify 1PPS wiring from the GPS to the GDU 620.
(Applicable only to dual G500/G600 installations) Verify that cross-side GDU and ADC are valid.
IAS NO COMP
No cross-side air data is available for comparison. Verify that ADC System ID PGM pins are set correctly.
Specific LRU should be serviced, where “<LRU>” denotes
<LRU> SERVICE Return indicated LRU to Garmin for service.
specific LRU.
GDU 620 has received product data for an LRU that Ensure the manifest is properly configured. For additional
should have a manifest entry, but is not in the manifest. information, refer to Section 5.5.4.
Update the LRU software to match the manifest. Refer to
MANIFEST
The LRU software P/N and version number in the manifest Section 5.4.
does not match the values being reported by that LRU. Update the manifest to match the LRU software. Refer to
Section 5.5.4.
PIT NO COMP or (Applicable only to dual G500/G600 installations) Verify that cross-side GDU and AHRS are valid.
ROL NO COMP No cross-side attitude data is available for comparison. Verify that AHRS System ID PGM pins are set correctly.
Register the GSR 56 with Garmin Flight Data Services to
REGISTER GFDS Data services are inoperative, register with GFDS.
receive weather data.
A system requiring RS-485 is configured as PRESENT on
Verify that a suitable RS-485 port is assigned for that
RS-485 CONFIG the System Configuration or Autopilot Configuration
system on the RS Port Config page.
page, but no RS-485 port is configured.
SD CARD 1 - Top SD card disabled The SD card in the top SD card slot is inoperative due to
Remove inoperative SD card and replace with new card.
due to errors. Replace Card errors on the card.
SD CARD 2 - Bottom SD card The SD card in the bottom card slot is inoperative due to
Remove inoperative SD card and replace with new card.
disabled due to errors. Replace Card errors on the card.
SIMULATOR The simulator mode is active. Ensure P6202-36 is not grounded.
SVT DISABLED - Out of available
Location is beyond region covered by terrain database. Ensure that terrain database covers region of operation.
terrain region
SVT DISABLED - Terrain DB Update the Supplemental Data card with the 9 arc-second
A 30 arc-second terrain database is being used.
resolution too low terrain database.
GDU 620 not properly configured for flight director inputs. Check the GDU 620 flight director configuration settings per
Flight director bars move in Section 5.5.13.
Flight director wiring reversed.
wrong direction vertically on Check flight director signal and glideslope deviation signal
the GDU 620. Glideslope deviation signal wiring between the GDU 620 and wiring between the autopilot and GDU 620. Reference the
autopilot reversed. interconnect drawing in Appendix F.
Check the GDU 620 autopilot configuration settings per
GDU 620 not properly configured for the heading error output.
Autopilot rolls the control Section 5.5.12.
yoke or stick in the wrong Check the heading error signal wiring between the GDU 620
direction in heading mode. Heading error wiring between GDU 620 and autopilot
and autopilot. Reference the interconnect drawing in
reversed.
Appendix F.
Autopilot rolls the control Check the signal wiring between the GAD 43/43e and autopilot
Autopilot computer is not receiving roll attitude information.
yoke or stick to extreme (> 30 computer. Reference the interconnect drawing in Appendix F.
degree) angles in any lateral
mode.
(For installations using the Autopilot computer is receiving roll attitude information in Check the signal wiring between the GAD 43/43e and autopilot
GAD 43/43e to supply opposite polarity. computer. Reference the interconnect drawing in Appendix F.
attitude information to
autopilot)
Autopilot does not make Check the yaw rate wiring between the GAD 43/43e and
coordinated turns. autopilot. Reference the interconnect drawing in Appendix F.
(For installations using the Autopilot not receiving heading output signal from the Check the heading wiring between the GAD 43/43e and
GAD 43/43e to supply yaw GAD 43/43e. autopilot. Reference the interconnect drawing in Appendix F.
rate and/or heading
information to autopilot) Ensure the GAD 43/43e and connected LRUs (GDU 620,
AHRS) are powered-on. Ensure that the PFD displays a valid
Heading valid discrete output from the GAD 43/43e is heading.
indicating an invalid heading.
Check the heading wiring between the GAD 43/43e and
autopilot. Reference the interconnect drawing in Appendix F.
Verify that Altitude Preselect is set to GAD 43e on the
Autopilot Configuration page.
Verify that GAD 43e is configured for Altitude Preselect Type
“ALT SEL” just flashes when “United Inst 5506L-S.”
attempting to engage ALT Autopilot computer is not receiving valid altitude error data.
Verify that 28VDC is being provided to GAD 43e P432-58 (this
SEL mode.
provides 28VDC for the Preselect Mon + (P432-59)).
(Collins APS-65)
Verify wiring between GAD 43e P432 and the autopilot
computer.
Knob in Motion discrete is constantly grounded. Verify that knob in motion wire is not shorted to ground.
The Standby ADI system does not run from aircraft Ensure that STBY ADI circuit breaker is closed.
Unit is not getting aircraft power.
power. Verify that power wiring to ADI is correct.
Verify that STBY PWR switch has been pressed.
Verify that standby battery is charged.
The Standby ADI system does not operate from
The battery power is not supplied to the ADI.
battery power. If the MD420 emergency power supply is being
used, verify that wiring from emergency power
supply to the ADI is correct.
7.2.4 ICA
Before returning the airplane to service, the G500/G600 Configuration and Checkout Log must be
completed and attached with the ICA so that any aircraft with the modifications detailed in this manual
may be properly maintained.
The G500/G600 is designed to not require any regular maintenance. Maintenance of all G500/G600 LRUs
is “on condition” only.
8.2 ADC
Per 14 CFR Part 43 Appendix E, paragraph (b)(2), the ADC must be checked using a test procedure
equivalent to 14 CFR Part 43 Appendix E, paragraph (b)(1) with two exceptions:
• The tests of sub-paragraphs iv (friction) and vi (barometric scale error) are not applicable because
the digital outputs of the ADC are not susceptible to these types of errors
• Other than for regulatory testing pertaining to Part 43 Appendices E and F (pitot/static leak test as
described in Part 91.411), maintenance of the ADC is on condition only
NOTE
Refer to Table K-2 to determine which transient voltage suppressors (TVSs) are required
for a particular aircraft model.
NOTE
For a dual G500/G600 installation, only the #1 G500/G600 system components will have
the TVS protection. The following checks will only apply to the #1 GDU 620, AHRS, and
ADC.
NOTE
The GDU 620 should be the only LRU connected to the PFD circuit breaker. If other
equipment is connected to the PFD circuit breaker, it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
NOTE
The AHRS should be the only LRU connected to the AHRS circuit breaker. If other
equipment is connected to the AHRS circuit breaker, it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
Reference the appropriate AHRS power interconnect drawing in Appendix F. To check the TVS on the
AHRS power inputs, the following steps should be followed:
1. Remove the connector from the AHRS.
2. Open the AHRS circuit breaker and use a multimeter to perform a diode check between the LRU’s
Aircraft Power 1 pin on the harness side (P771-18 for GRS 77) and ground.
a. The meter should indicate open with the red lead on Aircraft Power 1 and the black lead on
ground.
b. The meter should indicate a diode drop of between 2.0 V and 2.5 V with the red lead on
ground and the black lead on Aircraft Power 1.
i) If the diode drop is outside of the above range, then replace the TVS.
ii) If the meter indicates a short during steps 2a or 2b, then replace the TVS.
iii) If the meter indicates an open in both directions, check the continuity of the fuse.
iv) If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if the
meter does not ring in only one direction (like a diode) between Aircraft Power 1 and
ground, replace the TVS.
v) If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. Verify continuity between Aircraft Power 1 (P771-18 for GRS 77) and Aircraft Power 2 (P771-20
for GRS 77).
4. Replace the AHRS connector and reset the AHRS circuit breaker.
NOTE
The ADC should be the only LRU connected to the ADC circuit breaker. If other
equipment is connected to the ADC circuit breaker, it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
Reference the appropriate ADC power interconnect drawing in Appendix F. To check the TVS on the
ADC power inputs, the following steps should be followed:
1. Remove the connector from the ADC.
2. Open the ADC circuit breaker and use a multimeter to perform a diode check between the LRU’s
Aircraft Power 1 pin on the harness side (P741-55 for GDC 74( )) and ground.
a. The meter should indicate open with the red lead on Aircraft Power 1 and the black lead on
ground.
b. The meter should indicate a diode drop of between 2.0 V and 2.5 V with the red lead on
ground and the black lead on Aircraft Power 1.
i) If the diode drop is outside of the above range, then replace the TVS.
NOTE
The GAD 43/43e should be the only LRU connected to the GAD circuit breaker. If other
equipment is connected to the GAD circuit breaker, it must also be disconnected prior to
conducting the following check. No other TVS devices should be on this circuit. If the TVS
being checked is not isolated, erroneous readings may result.
Reference the GAD 43/43e power interconnect drawing in Appendix F. To check the TVS on the GAD 43
power inputs, the following steps should be followed:
1. Remove connector P431 from the GAD 43/43e.
2. Open the GAD circuit breaker and use a multimeter to perform a diode check between P431-49
and ground.
a. The meter should indicate open with the red lead on P431-49 and the black lead on ground.
b. The meter should indicate a diode drop of between 2.0 V and 2.5 V with the red lead on
ground and the black lead on P431-49.
i) If the diode drop is outside of the above range, then replace the TVS.
ii) If the meter indicates a short during steps 2a or 2b, then replace the TVS.
iii) If the meter indicates an open in both directions, check the continuity of the fuse.
iv) If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if the
meter does not ring in only one direction (like a diode) between P431-49 and ground,
replace the TVS.
v) If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. If the Aircraft Power 2 input is used, repeat step 2 for the TVS connected to P431-50.
4. Replace the GAD 43/43e connector and reset the GAD circuit breaker(s).
NOTE
The Standby ATT should be the only LRU connected to the STBY ATT circuit breaker. If
other equipment is connected to the STBY ATT circuit breaker, it must also be
disconnected prior to conducting the following check. No other TVS devices should be on
this circuit. If the TVS being checked is not isolated, erroneous readings may result.
8.3.1.6 Standby ADI with MD420 Emergency Power Supply (if installed)
NOTE
The MD420 Emergency Power Supply should be the only LRU connected to the STBY ADI
circuit breaker. If other equipment is connected to the STBY ADI circuit breaker it must
also be disconnected prior to conducting the following check. No other TVS devices
should be on this circuit. If the TVS being checked is not isolated, erroneous readings may
result.
Reference the appropriate Standby ADI interconnect drawing in Appendix F. To check the TVS on the
MD420 power input, follow the procedure below:
1. Remove the connector from the MD420.
2. Open the STBY ADI circuit breaker and use a multimeter to perform a diode check between pin 1
on the MD420 connector and ground.
a. The meter should indicate open with the red lead on pin 1 and the black lead on ground.
b. The meter should indicate a diode drop of between 2.0 V and 2.5 V with the red lead on
ground and the black lead on pin 1.
i) If the diode drop is outside of the above range, then replace the TVS.
ii) If the meter indicates a short during steps 2a or 2b, then replace the TVS.
iii) If the meter indicates an open in both directions, check the continuity of the fuse.
iv) If the fuse is open, replace the fuse and repeat the check. After replacing the fuse, if the
meter does not ring in only one direction (like a diode) between pin 1 and ground, replace
the TVS.
v) If the fuse is good, check the wiring for faults. If the wiring is good, replace the TVS.
3. Replace the MD420 connector and reset the STBY ADI circuit breaker.
NOTE
Early versions of the TVS 2 assembly did not require the connector between the fuse
holder and TVSs. This connector was added to allow periodic inspection of the individual
TVSs, rather than periodic replacement of the entire assembly. If the connector is not
installed, modify the assembly to add the connector prior to conducting the following
checks.
NOTE
Verify operation of all four TVSs prior to replacing any failed TVS.
The TVS assembly (refer to Section 3.4.4) and fuse on the power bus side of the electromechanical or
electronic standby indicator (e.g., STBY ADI) circuit breaker must be replaced after a known or suspected
lightning strike. Reference the appropriate standby ADI interconnect drawing in Appendix F and
Table K-2 for applicable models. To check the TVS assembly, follow the procedure below:
1. Ensure that the power to the bus is off
TO STANDBY ADI
and disconnect the connector in the 5A
TVS assembly.
2. Use a multimeter to perform a diode CONTINUITY CHECK
check between the first connector
contact (socket contact on the first
1 2 3 4
TVS) and ground. Refer to
Figure 8-1. TVS ASSEMBLY
CONNECTOR
a. The meter should indicate open
with the red lead on the connector 1 2 3 4
socket contact and the black lead
STRIPE ON
on ground.
T T T T TVS DIODE CHECK
TVS INDICATES V V V V
b. If the meter indicates a short, then CATHODE SIDE S S S S
This appendix contains pinout diagrams and signal descriptions for G500/G600 LRU connectors. For
detailed signal descriptions, refer to the appropriate LRU TSO installation manual. D-sub connector
contact types (pin or socket) are represented in diagrams according to the legend shown in Figure B-1.
NOTE
Contacts are numbered under the “Pin #” column of a pinout table regardless of whether
the contacts are pins or sockets.
37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20
Pin
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Contacts
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Socket
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Contacts
37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20
J6201
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(GDU 620)
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
P6201
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
(D-Sub)
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 J6202
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (GDU 620)
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 P6202
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 (D-Sub)
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 J6203
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 (GDU 620)
62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 P6203
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (D-Sub)
*Indicates Active-Low
60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 J751
(GSU 75(B))
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60
P751
59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
(D-Sub)
39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
*Indicates Active-Low
B.2.1.2.2 RS-422
Pin Name Connector Pin I/O
RS-422 IN A P751 10 IN
RS-422 IN B P751 11 IN
31 32 33 34 35 36 37 38 39 40 41 42 43 44
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 J771
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 (GRS 77)
44 43 42 41 40 39 38 37 36 35 34 33 32 31
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 P771
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (D-Sub)
B.3.1.2.2 RS-485
Pin Name Connector Pin I/O
MAGNETOMETER RS-485 IN B P771 39 IN
MAGNETOMETER RS-485 IN A P771 25 IN
MAGNETOMETER GROUND P771 40 --
By hard strapping the program pins to ground, the GRS 77 is assigned a system ID. IDs identify a GRS 77
as an All Call, #1, #2, or #3 unit. For a single system, the pins are left open (All Call).
The GRS 77 has an associated Source/Destination Identifier (SDI or system ID) that is coded into its
ARINC 429 output messages/labels. The system ID may be used to uniquely distinguish the source of the
GRS 77 ARINC 429 labels in a system with more than one GRS 77. The GRS 77 system ID is set as
follows:
Table B-2 P771 Strapping to Preserve Desired System ID
System ARINC System ID 1 ARINC System ID 2
ID Number Pin 2 Pin 3
All Call Open Open
#1 Ground Open
#2 Open Ground
#3 Ground Ground
B.4.1.2.2 RS-485
Pin Name Connector Pin I/O
RS-485 OUT A P441 4 OUT
RS-485 OUT B P441 2 OUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
P741
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
(D-Sub)
60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
By hard strapping the program pins to ground, the GDC 74( ) is assigned a system ID. IDs identify a
GDC 74( ) as an All Call, #1, #2, or #3 unit. For a single system, the pins are left open (All Call).
The GDC 74( ) has an associated Source/Destination Identifier (SDI or system ID) that is coded into its
ARINC 429 output messages/labels. The system ID may be used to uniquely distinguish the source of the
GDC 74( ) ARINC 429 labels in a system with more than one GDC 74( ). The GDC 74( ) system ID is set
as follows:
Table B-3 P741 Strapping to Achieve Desired System ID
ARINC System ID 1 ARINC System ID 2
System ID Number
Pin 6 Pin 71
All Call Open Open
#1 Ground Open
#2 Open Ground
#3 Ground Ground
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 J431
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 (GAD 43/43e)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 P431
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 (D-Sub)
B.6.1.7 Relays
The GAD 43/43e provides two relays that switch based on the validity of the attitude solution. The
normally-open (NO) contact on each relay is mechanically connected to the common (COMMON) contact
when the attitude solution is valid. The normally-closed (NC) contact on each relay is mechanically
connected to the common (COMMON) contact when the attitude solution is invalid.
-
*$'H
3
'6XE
9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11
10 J433
26 25 24 23 22 21 20 19 (GAD 43e)
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 P433
19 20 21 22 23 24 25 26 (D-Sub)
$,5&5$)7
02817,1*
685)$&(
',0(16,216$5(120,1$/$1'72/(5$1&(6$5(
,167$//5$&.:,7+02817,1*+2/(6(7%
&*
&*
$,5&5$)702817,1*
685)$&(
2.175 [55.25]
(120°)
FORWARD
2X 1.485 [37.72]
(120°)
.725 [18.42]
2.51 [63.75]
0 Ø
2 .49 [63.25]
.795 [20.19]
TOLERANCES
INCHES mm
.XX ± 0.010 .X ± 0.25
.XXX ± 0.005 .XX ± 0.13
Ø2.520 [Ø64.01]
NOTE:
1. DIMENSIONS IN INCHES [mm].
2. FOLLOW "FORWARD" AND "TOP" INDICATIONS ON UNIT AND RACK.
% %
$ $
+2/(6(7%02817,1*+2/(6
$5(86(':,7+7+($/7(51$7(
$,5&5$)702817,1*+2/(
3$77(51)25+,*+9,%5$7,21
,167$//$7,216:,7+7+(
,167$//5$&.
237,21$/&/($5$1&(
+2/(6)25+2/''2:16&5(:6
)25:$5'
86,1*/2&.,1*1876
25
'5,//$1'7$3
Figure C-7 Alternate Aircraft Mounting Holes for High Vibrations Using (P/N 115-00481-10)
3,727$,5),77,1*
$137)(0$/(7+5($'
67$7,&$,5),77,1*
; $137)(0$/(7+5($'
3/$&(6
5$&.+(,*+7
127(6
',0(16,216,1&+(6>PP@0(75,&9$/8(6$5()255()(5(1&(21/<
',0(16,216$5(120,1$/$1'72/(5$1&(6$5(127,03/,('81/(66
63(&,),&$//<67$7('
02817,1*+2/(6)253$1+($'25+(;+($')$67(1(56
330-00776-78
011-01855-04
GSU 75 RACK
117-00608-00
NOTES:
1. GASKET IS PART OF 330-00776-78. INSTALL GASKET OVER PINS.
2. REFER TO 190-01639-00 FOR ADDITIONAL PARTS LISTS.
Figure C-10 GRS 77 and Remote Install Rack Dimensions and Center of Gravity
1.78 [45.2]
J400
GPN 330 00366-78
.22 [81.8]
PITOT AIR FITTING:
1.40 1.88 [47.6] UNIT HAS 1/8 27 ANPT
[35.6] 0.98 FEMALE THREAD
[24.8]
6X Ø.17 [4.3]
3.05 [77.5]
0.80
[20.2]
2.30
[58.3]
3.10
[78.5]
Figure C-11 GDC 74( ) and Mounting Rack Dimensions and Center of Gravity (Option 1)
3.05 [77.5]
1.07 [27.1]
1.78 [45.2]
.40 [35.6]
3.09 [78.5]
3.22 [81.8]
1.40 [35.6]
3.78 [96.0]
J400
GPN 330 - 00366- 78
0.98 [24.8]
Figure C-12 GDC 74( ) and Mounting Rack Dimensions and Center of Gravity (Option 2)
VERTICAL
MOUNT
UP
45°
90°
PAST VERTICAL
MOUNT
NOTES:
UP
45°
45°
MAX
MAX
NOTES:
1. ORIENTATION MUST BE LIMITED TO RANGE SHOWN TO AVOID FLUID ACCUMULATION INSIDE UNIT.
2. UNIT MAY BE ORIENTED ON VERTICAL SURFACE AS SHOWN. MOUNTING ORIENTATION MUST BE WITHIN 45 DEGREES OF VERTICAL.
R0.125
0.365
0.313
9.460
0.560
A2 -0.070 0.080
9
6.460
A SCALE 1 : 1 A4 9.530 0.080
0.144 THRU A6
TYP. 6 PLCS
6.300
A5 9.530 6.380
A1
A6 9.550 3.330
0.090
0.21
8
0.320
4.240
GDU 620 CUTOUT
3.250
0.040
0 X
1.740
0.365
0.313
Y
A2 0 A4
0.108 0.088
0.080
9.600
RIGHT
NOTES:
1. TWO TRIM PLATES ARE AVAILABLE. BOTH ARE 2024-T3 ALUMINUM, WITH THICKNESSES OF 0.032" AND 0.063".
2. TRIM PLATE IS CHROMATED. IT MUST BE CUT TO THE CORRECT SIZE AND PAINTED TO MATCH EACH INSTALLATION.
8.50
1.50
3.92
1.61
3.73
1.00
3.25
2.03 0.75
3.59 2.50
2.50
1.56
OUTER PERIMETER OF
TEMPLATE IS SAME SIZE
AS GDU 620 BEZEL
RIGHT
10.00
9.600
3.050
6.459 6.70
3.250
CUTOUT PERIMETER
9.459
CUTOUT REPRESENTS
PFD DISPLAY AREA
NOTES:
1. CUTOUT TEMPLATE IS MADE FROM STAINLESS STEEL AND CAN BE USED FOR MULTIPLE
INSTALLATIONS.
2. CUTOUT TEMPLATE SHOULD BE TEMPORARILY AFFIXED TO INSTRUMENT PANEL IN DESIRED
LOCATION PRIOR TO MARKING CUTOUT THE OUTSIDE EDGES OF THE CUTOUT PATTERN SHOULD
BE USED WHEN MARKING THE CUTOUT ONTO THE INSTRUMENT PANEL.
3. INSTRUMENT PANEL HOLES FOR GDU MOUNTING NUTPLATES SHOULD BE DRILLED USING A #30
(0.1285 ") DRILL BIT PRIOR TO REMOVAL OF THE TEMPLATE FROM THE INSTRUMENT PANEL . THE
HOLES ARE RESIZED LATER TO THEIR FINAL DIAMETER.
M27500-22TE3V14 CABLE
5/16-32 UNEF-2A
0.563
Ø0.255
1.015 0.500
2.065
NOTE
The following figures are examples only. For specific installation guidance, refer to
Section 3.2.
Audio Panel
20
200 40
180
60
160 VOR INDICATOR
Clock 80
140
120 100 Nav/Com 1
Vac
d.c.
elec.
6
3 E 10
15
5 VERTICAL
12
SPEED
Fuel Qty UP 20
33
VOR INDICATOR Nav/Com 2
15
0
turn coordinator DN
100 FEET 20
30
S
PER MIN
L R 5
21 15
2 min W
24 10
no pitch
information
Elec Current
ADF
Tachometer ADF
Transponder
BEFORE MODIFICATION
Audio Panel
Clock
*
Vac
GNS 530W
20
200 40
Fuel Qty 180
60
160
80
140
120 100
Elec Current
GNS 430W
Tachometer
Transponder
AFTER MODIFICATION
BEFORE MODIFICATION
GNS 530W
200 40
180
60
160
80
140
120 100
GNS 430W
Audio Panel
*
Clock
Transponder
AFTER MODIFICATION
Placard
20
200 40
180
60
160
Clock 80
140
120 100
SANDEL SN3308
3 6 d.c.
elec.
E N
A
v
u 10
N V e 15
12 5 VERTICAL
SPEED
M UP 20
33 A
P
15 0
DN 20
30 turn coordinator B
R
100 FEET
PER MIN
S L R
G 5
15
W 21 2 min 10
OBS 24 no pitch
information
Switches
Ignition Vent
BEFORE MODIFICATION
S- TEC
Placard
20
200 40
180
60
160
80
140
120 100
Switches
Ignition Vent
AFTER MODIFICATION
Audio Panel
Transponder
3 6
E
200 40 N
180 12
60 3
160 3 1 Tachometer
5
140 80 0
3 S
120 100 W
4 2 12
BS
O GNS 530
060
3 6 10
E 15
5
N 12 20
3
3 1 0 Blank Fuel Flow/Pressure
5
20
03
S
L R 5
W
2 42 12 10
15
min VOR 1 VOR 2
ijav ooo ORD
1.2 NM
GNS 430
Clock EADS
BEFORE MODIFICATION
Electrical Gauges
Audio Panel
Transponder
Tachometer
200 40
180
60
160
80
140
120 100
GNS 530W
Fuel Flow/Pressure
GNS 430W
Clock
EADS
AFTER MODIFICATION
+'*
KJ
LzLJ
1 (
=(57,&$/
63(('
<3
JKPH '1
6 )((7
> 3(50,1
/ 5
P =25 =25
PJO PQH 25'
PMHP 10
1
(
>
6
BEFORE MODIFICATION
AFTER MODIFICATION
3 6 Audio Panel
20 E
200 N
40 12
180
160
60 33
15
80 30
140 Nav/Com 1
100 S
120 W
OBS
24 21
d.c.
elec.
3 6 Nav/Com 2
E 10
15
N 5 VERTICAL
12 SPEED
UP 20
33
15 0 Blank
turn coordinator
30
DN 100 FEET 20
PER MIN
S 5
L R
2 min W 21 10 15
no pitch
24 Transponder
information
BEFORE MODIFICATION
Blank
Audio Panel
GNS 430W
GNS 430W
Transponder
AFTER MODIFICATION
Figure D-6 Installation of GDU 620 Using Both 2 1/4-Inch and 3 1/8-Inch Backup
Instruments
d.c.
elec. 3 6
E 3 6
E 10
15
N 12 N 5 VERTICAL
12 SPEED
UP 20
33 33
MAP
15 15 0 TACH
turn coordinator DN
100 FEET 20
30 30
S
PER MIN
L R S W
5
15
2 min W 24 21 10
no pitch
information
OBS
24 21
GPS
Nav/Com
Transponder
BEFORE MODIFICATION
OIL PRESSURE/
TEMP
VOLTS/
AMPS
20
200 40
180
60
160 TACH MAP
80
140
120 100
GPS
Nav/Com
Transponder
AFTER MODIFICATION
Figure D-7 Installation of GDU 620 in Tandem Aircraft – Front Instrument Panel
3/$&$5'$5($ 3/$&$5'$5($
BEFORE MODIFICATION
HPMzK
LL
AFTER MODIFICATION
MOUNTING
PLATE
GMU 44 UNIVERSAL
BRACKET ASSEMBLY
Figure D-9 Installation of GMU 44 with GMU 44 Universal Mount, Side Mounted
GMU 44 UNIVERSAL
BRACKET ASSEMBLY
Figure D-10 Installation of GMU 44 with GMU 44 Universal Mount, Side Mounted
MOUNTING
PLATE
6-32 LOCKING NUT
AND WASHER (2X)
Figure D-11 Installation of GMU 44 with GMU 44 Universal Mount, Suspended - Side
Mounted
MOUNTING PLATE
Figure D-12 Installation of GMU 44 with GMU 44 Universal Mount, Bottom Mounted
MOUNTING PLATE
GMU 44 UNIVERSAL
BRACKET ASSEMBLY
Figure D-13 Bottom Suspended Installation of GMU 44 with GMU 44 Universal Mount
*'&$
(;,67,1*)/2253$1(/251(:68332573$1(/
5()(5725(48,5(0(1766(&7,21)25 ,1
5(&200(1'('7+,&.1(66$1''(6,*1)($785(6 &/($5$1&(
68332573$1(/6+28/'%(
)$67(1('72($&+$,5)5$0(
0(0%(5$&52667+(63$1
(;,67,1*
$,5)5$0(
0(0%(5
6.,1
AIRFRAME
STRINGER
MOUNTING
BRACKET
FASTENING
HARDWARE
BULKHEAD
MOUNTING SURFACE
1 NUTPLATE
RIVET (2X)
115 -00574 -00 2 UP
HOLD -DOWN CLAMP, GDC 74A
(6 REQ'D);
(PART OF 011 -01011 -00)
(ALTERNATELY MAY USE
NUT AND WASHER)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6 -32 LENGTH A/R); OR NAS601 (#6 -32 LENGTH A/R)
WASHERS AN960 -6; AN960 -6L; NAS1149FN632P; RIVETS MS20426AD3 -X
OR NAS1149FN616P
OR
NUTS AN364 -632A (MS21083N06); STANDARD PART; ANY MS (MILITARY
NUTPLATES
OR MS21042L06 SPECIFICATION) PART NUMBER
2. THE REMOTE MOUNT PLATE MAY ALTERNATELY BE INSTALLED WITH THE HOLD-DOWN CLAMP AT THE
TOP OF THE INSTALLATION, SO IT IS AT THE OPPOSITE SIDE FROM THE GDC 74A CONNECTIONS. THE
CONNECTION PORTS HOWEVER ARE ALWAYS ORIENTED DOWN.
SKIN
PRE-ASSEMBLED MOUNTING
UP PLATE (ANGLE ON REVERSE)
MS20470AD4-X RIVET OR
CR3213-4-X OR
#6 SCREW / WASHER / LOCKING NUT
(DO NOT MIX) (A/R)
115-00573-00
115-00574-00
REMOTE MOUNT PLATE, GDC 74A
HOLD-DOWN CLAMP, GDC 74A
(PART OF 011 -01011-00)
(PART OF 011 -01011-00)
EXISTING
CONNECTIONS 1
STRUCTURE
MS20470AD4-X RIVET OR
#6 SCREW / WASHER /
LOCKING NUT
(DO NOT MIX) (A/R)
115-00574-00 2
HOLD-DOWN CLAMP, GDC 74A
(PART OF 011 -01011-00)
2. THE REMOTE MOUNTING PLATE MAY ALTERNATELY BE INSTALLED WITH THE HOLD - DOWN
CLAMP AT THE TOP OF THE INSTALLATION, SO IT IS AT THE OPPOSITE SIDE FROM THE GDC 74A
CONNECTIONS. THE CONNECTION PORTS HOWEVER ARE ALWAYS ORIENTED DOWN.
UP MOUNTING
2 RIVETS 1
SUPPORT PLATE
A / R FOR SUPPORT ANGLE
ANGLE
SCREW 1
(6 REQ'D FOR ORIENTATION)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6 - 32 LENGTH A/R); OR NAS601 (#6-32 LENGTH A/R)
RIVETS MS20470AD4 -X; OR MS20426AD4 -X
WASHERS AN960 -6; AN960 -6L; NAS1149FN632P;
RIVETS MS20426AD 3-X
OR NAS1149FN616P
OR
NUTS AN364 - 632A (MS21083N06); NUTPLATES STANDARD PART; ANY MS (MILITARY
OR MS21042L06 SPECIFICATION) PART NUMBER
2. THE MATERIAL OF THE SUPPORT ANGLE SHOULD MINIMALLY BE 0.5" X 0.5" X 0.063" 2024-T3 or 6061 -T6
ALUMINUM. T RIM THE ANGLE LEG THAT IS NORMAL TO THE MOUNTING PLATE AS REQUIRED TO AVOID CONTACT
WITH SKIN OR EXISTING STRUCTURES. ONLY ONE ANGLE IS REQUIRED.
UP SCREW 1
(4 REQ'D, 2 OPTIONAL
FOR ORIENTATION )
RIVETS 1
A / R FOR SUPPORT ANGLE
011-01970-00
GAD 43 GYRO ADAPTER
MOUNTING
PLATE
NUT
WASHER 1
(6 REQ'D)
2
SUPPORT
ANGLE
MOUNTING
NOTES: PLATE
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#8-32 LENGTH A/R); OR NAS602 (#8-32 LENGTH A/R)
RIVETS MS20470AD4 -X; OR MS20426AD4 -X
WASHERS AN960 -8; AN960-8L; NAS1149FN832P; RIVETS MS20426AD3 -X
OR NAS114 9FN816P
OR
NUTS AN364 -832A (MS21083N08); NUTPLATES STANDARD PART; ANY MS (MILITARY
OR MS21042L08 SPECIFICATION) PART NUMBER
2. THE MATERIAL OF THE SUPPORT ANGLE SHOULD MINIMALLY BE 0.5" X 0.5" X 0.063" 2024- T3 or 6061 -T6
ALUMINUM. TRIM THE ANGLE LEG THAT IS NORMAL TO THE MOUNTING PLATE AS REQUIRED TO AVOID CONTACT
WITH SKIN OR EXISTING STRUCTURES. ONLY ONE ANGLE IS REQUIRED.
MS20470AD4 -X RIVET OR
#6 SCREW / WASHER /
LOCKING NUT
(DO NOT MIX) (A/R)
DIM B (SPACING)
DIM A
0.19 MIN
DETAIL ANGLE LEG
HARDWARE DIM. A DIM. B
MIN. MAX.
RIVETS 0.25" 0.50" 0.5" < DIM B < 1.75"
SCREWS 0.30" 0.50" 0.5" < DIM B < 1.75"
MS20470AD4 -X RIVET, OR
CR3213 -4-X, OR PRE-ASSEMBLED
1 #6 SCREW / WASHER / LOCKING NUT OR NUTPLATE MOUNTING PLATE
(DO NOT MIX RIVETS AND NUTPLATES) (ANGLE ON REVERSE)
(A/R)
PRE-ASSEMBLED
MOUNTING PLATE
(ANGLE ON REVERSE)
EXISTING
STRUCTURE
UP
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#6 -32 LENGTH A/R); OR NAS601 (#6 -32 LENGTH A/R)
WASHERS AN960 -6; AN960 -6L; NAS1149FN632P; RIVETS MS20426AD3 -X
OR NAS1149FN616P
OR STANDARD PART; ANY MS (MILITARY
NUTS AN364 -632A (MS21083N06); NUTPLATES
OR MS21042L06 SPECIFICATION) PART NUMBER
UP
VIEW LOOKING DOWN AT GAD 43 UNIT INSTALLATION
EXISTING
STRUCTURE
EXISTING
STRUCTURE
VIEW LOOKING FROM SIDE
SCREW 1
(4 REQ'D FOR ORIENTATION)
EXISTING NUTPLATES
STRUCTURE INSTALLED
(A/R)
NOTES:
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
SCREWS MS35206 (#8 -32 LENGTH A/R); OR NAS602 (#8 -32 LENGTH A /R)
RIVETS MS20470AD4 -X; OR MS20426AD4 -X
WASHERS AN960 -8; AN960 -8L; NAS1149FN832P;
RIVETS MS20426AD3 -X
OR NAS1149FN816P
OR
NUTS AN364 -832A (MS21083N08); STANDARD PART; ANY MS (MILITARY
NUTPLATES
OR MS21042L08 SPECIFICATION) PART NUMBER
VIEW LOOKING UP AT NUTPLATE INSTALLATION 2. THE MATERIAL OF THE SUPPORT ANGLE SHOULD MINIMALLY BE 0.5" X 0.5" X 0.063" 2024 -T3 or 6061 -T6
ALUMINUM. TRIM THE A NGLE LEG THAT IS NORMAL TO THE MOUNTING PLATE AS REQUIRED TO AVOID CONTACT
WITH SKIN OR EXISTING STRUCTURES. ONLY ONE ANGLE IS REQUIRED.
The following equipment listed in this appendix is compatible with the G500/G600 system when
configured as described. For G500/G600 configuration information, refer to Section 5.5.
NOTE
The GI 275 is approved as a standby indicator for the G500/G600 system under the GI 275 Part 23 AML STC SA02658SE.
For electronic and electromechanical instrument requirements, refer to the following sections:
• Standby instruments Section 2.5.2
• Power distribution Section 2.5.4
• Pitot-static plumbing Section 2.5.5
• Location and mounting Section 3.2.2
• Cable and wiring Section 3.4
• Interface limitations Section 7.2.2
Table E-1 Electronic and Electromechanical Standby Indicators:
Manufacturer Model Notes Interfacing Equipment Configuration Information
• G5 must be configured as an attitude indicator
• G5 must be equipped with a G5 standby battery pack
• If dual GPS sources are installed with the G500/G600 system, the
G5 must be interfaced with GPS #1 source for GPS attitude data via
Garmin G5 Attitude Indicator [5] [7] [8] [9] the RS-232 MapMX interface
• The G5 must configure the V-Speed tape colors to match the
Electronic
4200 Must be used with MD420 Emergency Power System. [1] [2]
attitude indicator
Mid-Continent Instruments
3 1/8-inch electric
4300-4XX With supplied Standby Battery Pack.
attitude indicator
Notes:
[1] The MD420 Emergency Power System must be mounted in the instrument panel area in nonmetallic aircraft.
[2] The MD420 Emergency Power System must be mounted in a pressurized area if installed in pressurized aircraft.
[3] Must be installed in accordance with the requirements in this installation manual and AML STC SA02738CH, except circuit breaker must be labeled
“STBY ATT” instead of “ATTITUDE” as specified in the STC. For additional labeling information, refer to Section 2.5.3.1. If used, the ESI-1000/2000
Magnetometer must not be collocated with the G500/G600 GMU 44(s).
[4] Must be installed in accordance with the requirements in this manual and AML STC SA01969SE.
[5] Installation approval for this indicator is not provided by this STC and must be obtained separately. This STC only approves compatibility of the
indicator as a standby instrument for the G500/G600.
[6] For instructions to determine unit MOD level, refer to Mid-Continent Manual P/N 9017782, Revision F or later.
[7] Must be installed in accordance with the requirements in this installation manual and the G5 Part 23 AML STC SA01818WI, except circuit breaker
must be labeled “STBY ATT” instead of “ATT” or “ATTITUDE”, as specified in the G5 Part 23 AML STC. For additional labeling information, refer to
Section 2.5.3.1. If used, the GMU 11 must not be collocated with the G500/G600 GMU 44(s).
[8] The G5 is not eligible to be used as a standby instrument for the G500/G600 system in aircraft that have variable Vne/Vmo.
[9] The G5 can only be installed as a standby instrument under this STC in Class I aircraft (single reciprocating engine aircraft with a maximum takeoff
weight of 6,000 lbs. or less) that are listed on both the G5 Part 23 AML STC (SA01818WI) and G500/G600 Part 23 AML STC (SA02153LA-D).
NOTE
This section includes compatibility with the basic autopilot computer but does not include compatibility with the flight director interface to the
autopilot computer. For compatibility with the autopilot computer flight director outputs, refer to Appendix Section E.4.
Attitude-based autopilot.
Analog [3], Discrete, Must have either 01304-01, 01304-02, -01304-03,
Only dual G500/G600
1500/2100 ARINC 429 GPSS, -01304-04, or -01304-07 ADC with Mod Level L
installations are allowed to
Attitude and Air Data software or later.
interface to the 1500/2100.
Notes:
[1] If GDU 620 software v5.02 or earlier is used, the compass valid discrete input to the autopilot computer must be grounded when the G500/G600 is installed.
For GDU 620 software v6.11 or later, the HDG/CRS DATUM VALID discrete output may be used (refer to Figure F-11). The autopilot uses this input to
determine the validity of the heading and course datum (error) signals. With mechanical instruments, when heading becomes invalid, the heading and
course datum signals will remain set to the value when valid heading was last received. However, unlike mechanical instruments, the G500/G600 will (i)
automatically set these signals to zero error whenever the heading becomes invalid, resulting in a wings-level condition (GDU 620 v2.xx); or (ii) set these
signals to the errors based upon the reversionary track-up HSI (GDU 620 v3.00 and later). This allows GPSS (simulated heading datum) from the
G500/G600 to still be used by the autopilot if the heading were to fail.
[2] For KAP 150/KFC 150, EFIS-enabled KC-19X computer (P/N 065-0042-16) is not supported.
Notes:
[1] Contact Mid-Continent Instruments for complete part number definition.
[2] Used on PA-46.
NOTE
The GDU 620 does not accept XYZ ADF inputs.
NOTE
The GDU 620 will display all of the required TAWS annunciations and eliminate the need for a separate TAWS annunciator panel if a GNS 500W or
GTN unit with TAWS is connected as defined in Appendix F. For additional external TAWS information, refer to Section 2.5.8.7.
NOTE
Installation of the GAD 43/43e Adapter allows the existing attitude source for the autopilot to be removed, but will not improve autopilot
performance. Prior to starting a G500/G600 installation in which the GAD 43/43e is used to provide attitude to the autopilot, it is recommended
that a short flight test be conducted to baseline the autopilot performance. This short flight test is repeated after completion of the aircraft
modification to verify that the autopilot performance has not been affected. For additional details, refer to Section 5.10.2.5.
The autopilots listed in Table E-13 are compatible with the GAD 43/43e when using the GAD 43/43e as an attitude source.
CAUTION
Agencies installing auxiliary video systems are solely responsible for all direct and indirect effects of lightning compliance as a result of a lightning
strike to the auxiliary video system. Garmin strongly recommends that all installed auxiliary video systems support pin injection test levels stricter
than those already met by the GDU 620(s) (refer to EQF 005-00313-20). Garmin neither possesses data for nor can guarantee results of any
alternative high level testing conducted by the installing agency. The installing agency has the option to either add external lightning protection to
the auxiliary video system outside of the GDU 620(s) in lieu of a redesign, or to add sufficient protection within the auxiliary video system to prevent
current backflow to the GDU 620(s) at levels in excess of the GDU 620 pin injection limits.
The video source listed in Table E-15 is compatible with the GDU 620.
E.25 Stall Protection and Warning Unit (Fast/Slow Indication) Compatibility (G600 Only)
Table E-25 Compatible Stall Protection and Warning Unit
Interfacing Equipment
Mfr Model Data Format Notes
Configuration Information
5
CONFIG MODULE PWR 49 RED CONFIG
CONFIG MODULE GND 50 BLK MODULE
CONFIG MODULE DATA 32 YEL
CONFIG MODULE CLOCK 33 WHT 4
NONMETALLIC AIRCRAFT
(EXCEPT VFR-ONLY INSTALLATIONS)
9
GDU 620 PFD/MFD
P6202 PFD 10
3
AIRCRAFT POWER 1 20 AWG 20 AWG ESSENTIAL BUS 8
3 $9'&
AIRCRAFT POWER 34 20 AWG F1
$9'& 12
TVS1
11
5
CONFIG MODULE PWR 49 RED CONFIG
CONFIG MODULE GND 50 BLK MODULE
CONFIG MODULE DATA 32 YEL
CONFIG MODULE CLOCK 33 WHT 4
Figure F-1 Power, Lighting and Configuration Module Interconnect (Single GDU)
Sheet 1 of 2
CONFIGURATION MODULE HARNESS USES 28 AWG WIRES. CONTACTS SUPPLIED WITH THE
5 CONFIGURATION MODULE MUST BE USED FOR CONNECTING CONFIGURATION MODULE HARNESS TO
P6202.
THE GDU 620 MUST BE CONFIGURED FOR THE CORRECT LIGHTING BUS VOLTAGE (28 VDC, 14 VDC,
5 VDC, OR 5 VAC). NO DAMAGE WILL OCCUR IF THE UNIT IS CONFIGURED INCORRECTLY. A MANUAL
6 LIGHTING CONTROL OPTION IS ALSO AVAILABLE. REFER TO THE POST-INSTALLATION CONFIGURATION
PROCEDURE.
OPTIONAL CONNECTION. IF NOT CONNECTED, THE GDU 620 LIGHTING MUST BE CONFIGURED TO
AUTOMATICALLY COMPENSATE FOR AMBIENT LIGHTING CONDITIONS USING ITS PHOTOCELL. A MANUAL
7 LIGHTING CONTROL OPTION IS ALSO AVAILABLE. REFER TO THE POST-INSTALLATION CONFIGURATION
PROCEDURE.
THE GDU 620 MUST BE ON THE SAME POWER BUS AS THE AHRS AND ADC. THE GDU 620 MUST NOT BE
8 ON THE AVIONICS POWER BUS.
IF THE AIRCRAFT DOES NOT HAVE AN “ESSENTIAL” BUS, CONNECT TO A BUS THAT RECEIVES POWER AS
10 SOON AS THE BATTERY MASTER IS TURNED ON. FOR ADDITIONAL INFORMATION, REFER TO
SECTION 2.5.4.
FOR PART NUMBERS, REFER TO SECTION 2.4.2.1. FOR AIRCRAFT MODEL-SPECIFIC INFORMATION,
REFER TO TABLE K-2. FOR INFORMATION ON INSTALLING THE TVS/FUSE, REFER TO SECTION 3.4.3.
11 ALTERNATELY, THE FUSE MAY BE INSTALLED ON THE GROUND SIDE OF THE TVS. CONNECT TVS AT THE
GDU 620 AS SHOWN. TVS1/F1 IS NOT REQUIRED FOR ALL AIRCRAFT MODELS.
6" P6202
GDU 620
1
34
4A FUSE
F1
6"
Cut TVS leads to 0.5" (2PL)
Stripe on TVS must be toward
TVS1 power bus
s CONNECT TO
SHIELD BLOCK
TO DETERMINE THE WIRE SIZE IF INSTALLED POWER AND GROUND LENGTHS ARE GREATER THAN
13 TEN FEET (FOR 14V AIRCRAFT) OR FORTY FEET (FOR 28V AIRCRAFT), REFER TO AC 43.13-1B CHAPTER
11. SECTION 3.7 LISTS EQUIPMENT CURRENT DATA.
Figure F-1 Power, Lighting and Configuration Module Interconnect (Single GDU)
Sheet 2 of 2
10
GDU 620 PFD/MFD #1
P6202 PFD 1 11
AIRCRAFT POWER 1 20 AWG ESSENTIAL BUS
3
AIRCRAFT POWER 34 20 AWG $9'&
$9'&
15
5
CONFIG MODULE PWR 49 RED
CONFIG MODULE GND 50 BLK &21),*
CONFIG MODULE DATA 32 YEL 02'8/(
CONFIG MODULE CLOCK 33 WHT 4
P6201
ETHERNET IN 2A 30
ETHERNET IN 2B 31
ETHERNET OUT 2A 32
ETHERNET OUT 2B 33
S
8 9
GDU 620 PFD/MFD #2
P6201
ETHERNET IN 2B 31
ETHERNET IN 2A 30
ETHERNET OUT 2B 33
ETHERNET OUT 2A 32
S
CDU SYSTEM ID PGM* 4 14
GROUND 22
10
P6202 PFD 2
AIRCRAFT POWER 1 20 AWG AVIONICS OR MAIN BUS
3
AIRCRAFT POWER 34 20 AWG $9'&
$9'&
15
AIRCRAFT GND 2 20 AWG AIRCRAFT
3 AIRCRAFT GND 35 GROUND
20 AWG
5
CONFIG MODULE PWR 49 RED
CONFIG MODULE GND 50 BLK &21),*
CONFIG MODULE DATA 32 YEL 02'8/(
CONFIG MODULE CLOCK 33 WHT 4
Figure F-2 Power, Lighting and Configuration Module Interconnect (Dual GDU 620s)
Sheet 1 of 5
5
CONFIG MODULE PWR 49 RED
CONFIG MODULE GND 50 BLK &21),*
CONFIG MODULE DATA 32 YEL 02'8/(
CONFIG MODULE CLOCK 33 WHT 4
P6201
ETHERNET IN 2A 30
ETHERNET IN 2B 31
ETHERNET OUT 2A 32
ETHERNET OUT 2B 33
S
8 9
GDU 620 PFD/MFD #2
P6201
ETHERNET IN 2B 31
ETHERNET IN 2A 30
ETHERNET OUT 2B 33
ETHERNET OUT 2A 32
S
CDU SYSTEM ID PGM* 4 14
GROUND 22 15 10 PFD 2A
AVIONICS #1 BUS
P6202 $9'&
CR1
AIRCRAFT POWER 1 20 AWG
3 20 AWG
AIRCRAFT POWER 34 15 PFD 2B
10
AVIONICS #2 BUS
$9'&
CR1
5
CONFIG MODULE PWR 49 RED
CONFIG MODULE GND 50 BLK &21),*
CONFIG MODULE DATA 32 YEL 02'8/(
CONFIG MODULE CLOCK 33 WHT 4
Figure F-2 Power, Lighting and Configuration Module Interconnect (Dual GDU 620s)
Sheet 2 of 5
5
CONFIG MODULE PWR 49 RED
CONFIG MODULE GND 50 BLK &21),*
CONFIG MODULE DATA 32 YEL 02'8/(
CONFIG MODULE CLOCK 33 WHT 4
P6201
ETHERNET IN 2A 30
ETHERNET IN 2B 31
ETHERNET OUT 2A 32
ETHERNET OUT 2B 33
S
8 9
GDU 620 PFD/MFD #2
P6201
ETHERNET IN 2B 31
ETHERNET IN 2A 30
ETHERNET OUT 2B 33
ETHERNET OUT 2A 32
S
CDU SYSTEM ID PGM* 4 14.
GROUND 22
10
P6202 PFD 2
AIRCRAFT POWER 1 20 AWG AVIONICS OR MAIN BUS
3
AIRCRAFT POWER 34 20 AWG $9'&
$9'&
AIRCRAFT GND 2 20 AWG AIRCRAFT
3 AIRCRAFT GND GROUND
35 20 AWG
5
CONFIG MODULE PWR 49 RED
CONFIG MODULE GND 50 BLK &21),*
CONFIG MODULE DATA 32 YEL 02'8/(
CONFIG MODULE CLOCK 33 WHT 4
Figure F-2 Power, Lighting and Configuration Module Interconnect (Dual GDU 620s)
Sheet 3 of 5
CONTACTS SUPPLIED WITH THE CONFIGURATION MODULE MUST BE USED FOR CONNECTING
5 CONFIGURATION MODULE HARNESS TO P6202.
THE GDU 620 MUST BE CONFIGURED FOR THE CORRECT LIGHTING BUS VOLTAGE (28 VDC, 14 VDC,
5 VDC, OR 5 VAC). NO DAMAGE WILL OCCUR IF THE UNIT IS CONFIGURED INCORRECTLY. A MANUAL
6 LIGHTING CONTROL OPTION IS ALSO AVAILABLE. REFER TO THE POST-INSTALLATION CONFIGURATION
PROCEDURE.
OPTIONAL CONNECTION. IF NOT CONNECTED, THE GDU 620 LIGHTING MUST BE CONFIGURED TO
AUTOMATICALLY COMPENSATE FOR AMBIENT LIGHTING CONDITIONS USING ITS PHOTOCELL. A MANUAL
7 LIGHTING CONTROL OPTION IS ALSO AVAILABLE. REFER TO THE POST-INSTALLATION CONFIGURATION
PROCEDURE.
GDU 620 #1 MUST BE CONNECTED DIRECTLY TO GDU 620 #2. IT IS NOT PERMITTED TO CONNECT
8 ANOTHER DEVICE (E.G., GDL 69 SERIES) BETWEEN BOTH GDU 620s.
IF THE AIRCRAFT DOES NOT HAVE AN “ESSENTIAL” BUS, CONNECT TO A BUS THAT RECEIVES POWER AS
11 SOON AS THE BATTERY MASTER IS TURNED ON. FOR ADDITIONAL INFORMATION, REFER TO
SECTION 2.5.4.
AT THE GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS
12 MUST BE LESS THAN 3.0 INCHES.
Figure F-2 Power, Lighting and Configuration Module Interconnect (Dual GDU 620s)
Sheet 4 of 5
CDU SYSTEM ID GM PIN (P6201-4) MAY BE GROUNDED TO SHIELD BLOCK RATHER THAN P6202-22 IF
14 P6202-22 IS BEING USED FOR VIDEO.
TO DETERMINE THE WIRE SIZE IF INSTALLED POWER AND GROUND LENGTHS ARE GREATER THAN
16 10 FEET (FOR 14V AIRCRAFT) OR 40 FEET (FOR 28V AIRCRAFT), REFER TO AC 43.13-1B CHAPTER 11.
SECTION 3.7 LISTS EQUIPMENT CURRENT DATA.
Figure F-2 Power, Lighting and Configuration Module Interconnect (Dual GDU 620s)
Sheet 5 of 5
5 CONFIG
CONFIG MODULE PWR 53 RED 4
CONFIG MODULE GND 74 BLK 1 MODULE
CONFIG MODULE DATA 54 YEL 3
CONFIG MODULE CLOCK 55 WHT 2 4
P441 GMU 44
A 10 4 MAGNETOMETER
RS-485 IN 1
B 11 2
s 16
1
RS-232 OUT 3 12 8
MAGNETOMETER PWR OUT 13 9
MAGNETOMETER GROUND 33 6
s
3
12
OAT POWER 6 WHT
OAT PROBE IN HI 5 BLU GTP 59
OAT PROBE IN LO 4 ORN OAT PROBE
s
8 ADAHRS 1B (2B)
AIRCRAFT POWER 2 16 22 AWG AVIONICS #2 BUS (28 VDC)
5A
3
AIRCRAFT GND 1 34 22 AWG 22 AWG
AIRCRAFT GND 2 36 22 AWG
5 CONFIG
CONFIG MODULE PWR 53 RED 4
CONFIG MODULE GND 74 BLK 1 MODULE
CONFIG MODULE DATA 54 YEL 3
CONFIG MODULE CLOCK 55 WHT 2 4
P441 GMU 44
A 10 4 MAGNETOMETER
RS-485 IN 1
B 11 2
s
1 16
RS-232 OUT 3 12 8
MAGNETOMETER PWR OUT 13 9
MAGNETOMETER GROUND 33 6
s
3
13
OAT POWER 6 WHT
OAT PROBE IN HI 5 BLU GTP 59
OAT PROBE IN LO 4 ORN OAT PROBE
s
CONFIGURATION MODULE HARNESS USES 28 AWG WIRES. CONTACTS SUPPLIED WITH CONFIGURATION
5 MODULE MUST BE USED FOR CONNECTING CONFIGURATION MODULE HARNESS TO P751.
6 FOR A SINGLE GDU INSTALLATION, CONNECT THE CIRCUIT BREAKER TO THE ESSENTIAL BUS.
FOR A DUAL GDU INSTALLATION, CONNECT THE CIRCUIT BREAKER FOR THE #1 ADAHRS TO THE
7 ESSENTIAL BUS. THE CIRCUIT BREAKER FOR THE #2 ADAHRS MAY BE CONNECTED TO THE AVIONICS OR
MAIN BUS.
IF THE AIRCRAFT DOES NOT HAVE AN “ESSENTIAL” BUS, CONNECT TO A BUS THAT RECEIVES POWER AS
9 SOON AS THE BATTERY MASTER IS TURNED ON. FOR ADDITIONAL INFORMATION, REFER TO
SECTION 2.5.4.
AT THE GSU 75(B), CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS
10 MUST BE LESS THAN 3.0 INCHES.
WHEN INSTALLED IN A NONMETALLIC AIRCRAFT, THE LRU MUST BE GROUNDED TO THE INSTRUMENT
11 PANEL.
THE WIRING SUPPLIED WITH THE GTP 59 MAY BE EXTENDED IF THE SUPPLIED WIRE LENGTH IS NOT
12 SUFFICIENT FOR A PARTICULAR INSTALLATION.
THE ALTERNATE CONFIGURATION MAY ONLY BE UTILIZED IN AIRCRAFT THAT MEET THE FOLLOWING
13 CRITERIA: (1) HAVE TWO OR MORE GENERATORS, AND (2) HAVE AT LEAST TWO AVIONICS BUSES THAT
CAN BE ELECTRICALLY ISOLATED FROM EACH OTHER.
THE GSU 75(B) REQUIRES A GROUND STRAP WHEN INSTALLED IN COMPOSITE AIRCRAFT. REFER TO
15 APPENDIX SECTION N.3.
THE GMU 44 MAGNETOMETER MUST BE EITHER P/N 011-00870-10 OR P/N 011-00870-20 WHEN INSTALLED
16 WITH A GSU 75(B). THE GSU 75(B) IS NOT COMPATIBLE WITH P/N 011-00870-00.
GRS 77 AHRS 8
P771
AHRS
3 9
AIRCRAFT POWER 1 18 22 AWG 22 AWG ESSENTIAL BUS (SINGLE GRS OR GRS 1)
AIRCRAFT POWER 2 20 22 AWG $ AVIONICS OR MAIN BUS (GRS 2)
3 (14/28 VDC)
AIRCRAFT GND 22 22 AWG 22 AWG 6 7
AIRCRAFT GND 24 22 AWG
5
CONFIG MODULE PWR 17 RED
CONFIG MODULE GND 1 BLK &21),*
CONFIG MODULE DATA 16 YEL 02'8/(
CONFIG MODULE CLOCK 31 WHT
4
*08
P441 0$*1(720(7(5
RS-485 IN 1A 25
RS-485 IN 1B 39
s
RS-232 OUT 2 10
MAGNETOMETER PWR OUT 9
MAGNETOMETER GROUND 40
s
ARINC 429 IN 1A 15
ARINC 429 IN 1B 30
s
13
OAT POWER 2 WHT
OAT PROBE IN HI 3 BLU *73
OAT PROBE IN LO 4 ORN 2$7352%(
s
$+56%%
$9,21,&6%86
$,5&5$)732:(5 $:*
$ 9'&
$,5&5$)7*1' $:* $:*
$,5&5$)7*1' $:*
&21),*02'8/(3:5 5('
&21),*02'8/(*1' %/. &21),*
&21),*02'8/('$7$ <(/ 02'8/(
&21),*02'8/(&/2&. :+7
*08
P441 0$*1(720(7(5
56,1$
56,1%
V
56287
0$*1(720(7(53:5287
0$*1(720(7(5*5281'
V
$5,1&,1$
$5,1&,1%
V
2$732:(5 :+7
2$7352%(,1+, %/8 *73
2$7352%(,1/2 251 2$7352%(
V
&21),*02'8/(3:5 5('
&21),*02'8/(*1' %/. &21),*
&21),*02'8/('$7$ <(/ 02'8/(
&21),*02'8/(&/2&. :+7
3
AIRCRAFT GND 22 22 AWG 22 AWG 11
AIRCRAFT GND 24 22 AWG
5
CONFIG MODULE PWR 17 RED
CONFIG MODULE GND 1 BLK &21),*
CONFIG MODULE DATA 16 YEL 02'8/(
CONFIG MODULE CLOCK 31 WHT
4
*08
P441 0$*1(720(7(5
RS-485 IN 1A 25
RS-485 IN 1B 39
s
RS-232 OUT 2 10
MAGNETOMETER PWR OUT 9
MAGNETOMETER GROUND 40
s
ARINC 429 IN 1A 15
ARINC 429 IN 1B 30
s
CONFIGURATION MODULE HARNESS USES 28 AWG WIRES. CONTACTS SUPPLIED WITH CONFIGURATION
5 MODULE MUST BE USED FOR CONNECTING CONFIGURATION MODULE HARNESS TO P771 OR P741.
6 FOR A SINGLE GDU INSTALLATION, CONNECT THE CIRCUIT BREAKER TO THE ESSENTIAL BUS.
FOR A DUAL GDU INSTALLATION, CONNECT THE CIRCUIT BREAKER FOR THE SYSTEM 1 LRU TO THE
7 ESSENTIAL BUS. THE CIRCUIT BREAKER FOR THE SYSTEM 2 LRU MAY BE CONNECTED TO THE AVIONICS
OR MAIN BUS.
IF THE AIRCRAFT DOES NOT HAVE AN “ESSENTIAL” BUS, CONNECT TO A BUS THAT RECEIVES POWER AS
9 SOON AS THE BATTERY MASTER IS TURNED ON. FOR ADDITIONAL INFORMATION, REFER TO
SECTION 2.5.4.
AT GRS 77 AND GDC 74(), CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD
10 LEADS MUST BE LESS THAN 3.0 INCHES.
FOR PART NUMBERS, REFER TO SECTION 2.4.2.1. FOR AIRCRAFT MODEL-SPECIFIC INFORMATION,
REFER TO TABLE K-2. ALTERNATELY, THE FUSE MAY BE INSTALLED ON THE GROUND SIDE OF THE TVS.
12 FOR INFORMATION ON INSTALLING THE TVS/FUSE, REFER TO SECTION 3.4.3. CONNECT TVS AT GRS 77
AND GDC 74() AS SHOWN. FOR DUAL GDU 620 INSTALLATIONS, TVS IS NOT REQUIRED ON GRS 77 #2 OR
GDC 74() #2.
THE ALTERNATE CONFIGURATION MAY ONLY BE UTILIZED IN AIRCRAFT THAT MEET THE FOLLOWING
14 CRITERIA: (i) HAVE TWO OR MORE GENERATORS, AND (ii) HAVE AT LEAST TWO AVIONICS BUSES THAT
CAN BE ELECTRICALLY ISOLATED FROM EACH OTHER.
THE GDC 74() MAY BE POWERED FROM A BATTERY BUS INSTEAD OF AVIONICS BUS #1 IF THE GDC IS
15 CONNECTED TO OTHER AIRCRAFT SYSTEMS THAT NEED AIR DATA BEFORE THE AVIONICS BUSES ARE
SWITCHED ON.
GARMIN ADC #1
GSU GDC
75 74
P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 OUT 1
ARINC 429 IN 2B 22 2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
N/C - 6 SYSTEM ID 1*
N/C - 71 SYSTEM ID 2*
N/C - 7 SIGNAL GROUND
NON-METALLIC AIRCRAFT
GDU 620 PFD/MFD P6202 GARMIN AHRS #1
GSU GRS
75 77
P751 P771
ARINC 429 IN 1A 4 27 14 A
ARINC 429 OUT 1
ARINC 429 IN 1B 21 7 29 B
s s
RS-232 IN 1 10 51 26 OUT
30 ¾W
RS-232 OUT 1 27 52 11 IN GPS1 RS-232
R1
5
RS-232 GND 1 44 32 41 GND
s s
RS-232 OUT 4 30 72 6 IN
4 GPS2 RS-232
RS-232 GND 4 47 73 35 GND
s s
4
N/C 75 2 SYSTEM ID 1*
N/C 57 3 SYSTEM ID 2*
N/C 48 37 SIGNAL GROUND
GARMIN ADC #1
GSU GDC
75 74
P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 OUT 1
ARINC 429 IN 2B 22 2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
N/C - 6 SYSTEM ID 1*
N/C - 71 SYSTEM ID 2*
N/C - 7 SIGNAL GROUND
AT THE GDU 620, AHRS, AND ADC, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE
3
SHIELD LEADS MUST BE LESS THAN 3.0 INCHES.
RESISTOR REQUIRED FOR GRS 77 INSTALLATIONS ONLY. FOR PART NUMBERS, REFER TO
5 SECTION 2.4.2.1. FOR INFORMATION ON INSTALLING THE RESISTOR, REFER TO SECTION 3.4.3.
75 2 SYSTEM ID 1*
N/C 57 3 SYSTEM ID 2*
48 37 SIGNAL GROUND
GARMIN ADC #1
GSU GDC
75 74
P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 IN 2B 22 ARINC 429 OUT 1
2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
- 6 SYSTEM ID 1*
N/C - 71 SYSTEM ID 2*
- 7 SIGNAL GROUND
GARMIN AHRS #2
GSU GRS
GDU 620 PFD/MFD #2 75 77
P6202
P751 P771
ARINC 429 IN 1A 4 27 14 A
ARINC 429 IN 1B 21 ARINC 429 OUT 1
7 29 B
s s
RS-232 IN 1 10 51 26 OUT
RS-232 OUT 1 27 52 11 IN GPS1 RS-232
RS-232 GND 1 44 32 41 GND
s s
RS-232 OUT 4 30 72 6 IN
RS-232 GND 4 47 GPS2 RS-232
73 35 GND
s s
N/C 75 2 SYSTEM ID 1*
57 3 SYSTEM ID 2*
48 37 SIGNAL GROUND
GARMIN ADC #2
GSU GDC
75 74
P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 OUT 1
ARINC 429 IN 2B 22 2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
N/C - 6 SYSTEM ID 1*
- 71 SYSTEM ID 2*
- 72 SIGNAL GROUND
Figure F-6 Attitude and Air Data Interconnect (Dual GDU 620s)
Sheet 1 of 4
RS-232 OUT 4 30 72 6 IN
GND GPS2 RS-232
RS-232 GND 4 47 73 35
s s
75 2 SYSTEM ID 1*
N/C 57 3 SYSTEM ID 2*
48 37 SIGNAL GROUND
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
GARMIN AHRS #2
GSU GRS
GDU 620 PFD/MFD #2 75 77
P6202
P751 P771
ARINC 429 IN 1A 4 27 14 A
ARINC 429 IN 1B 21 ARINC 429 OUT 1
7 29 B
s s
RS-232 IN 1 10 51 26 OUT
RS-232 OUT 1 27 52 11 IN GPS1 RS-232
RS-232 GND 1 44 32 41 GND
s s
RS-232 OUT 4 30 72 6 IN
RS-232 GND 4 GPS2 RS-232
47 73 35 GND
s s
N/C 75 2 SYSTEM ID 1*
57 3 SYSTEM ID 2*
48 37 SIGNAL GROUND
GARMIN ADC #2
GSU GDC
75 74
P751 P741
3 32 A ARINC 429 OUT 2
23 33 B (3 FOR GDC 74)
s
ARINC 429 IN 2A 5 1 26 A
ARINC 429 IN 2B 22 ARINC 429 OUT 1
2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
N/C - 6 SYSTEM ID 1*
- 71 SYSTEM ID 2*
- 72 SIGNAL GROUND
Figure F-6 Attitude and Air Data Interconnect (Dual GDU 620s)
Sheet 2 of 4
RS-232 IN 1 10 51 26 OUT
30 ¾W
RS-232 OUT 1 27 52 11 IN GPS1 RS-232
R1
4
RS-232 GND 1 44 32 41 GND
s s
RS-232 OUT 4 30 72 6 IN
RS-232 GND 4 47 GND GPS2 RS-232
73 35
s s
75 2 SYSTEM ID 1*
N/C 57 3 SYSTEM ID 2*
48 37 SIGNAL GROUND
GARMIN ADC #1
GSU GDC
75 74
P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 OUT 1
ARINC 429 IN 2B 22 2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
- 6 SYSTEM ID 1*
N/C - 71 SYSTEM ID 2*
- 7 SIGNAL GROUND
GARMIN AHRS #2
GDU 620 PFD/MFD #2 GSU GRS
P6202 75 77
P751 P771
ARINC 429 IN 1A 4 27 14 A
ARINC 429 OUT 1
ARINC 429 IN 1B 21 7 29 B
s s
RS-232 IN 1 10 51 26 OUT
RS-232 OUT 1 27 52 11 IN GPS1 RS-232
RS-232 GND 1 44 32 41 GND
s s
RS-232 OUT 4 30 72 6 IN
RS-232 GND 4 47 GPS2 RS-232
73 35 GND
s s
N/C 75 2 SYSTEM ID 1*
57 3 SYSTEM ID 2*
48 37 SIGNAL GROUND
GARMIN ADC #2
GSU GDC
75 74
P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 IN 2B 22 ARINC 429 OUT 1
2 27 B
s s
RS-232 IN 2 11 69 11 OUT
RS-232 OUT 2 28 70 10 IN RS-232 1
RS-232 GND 2 45 68 12 GND
s s
N/C - 6 SYSTEM ID 1*
- 71 SYSTEM ID 2*
- 72 SIGNAL GROUND
Figure F-6 Attitude and Air Data Interconnect (Dual GDU 620s)
Sheet 3 of 4
AT THE GDU 620, AHRS, AND ADC, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE
3
SHIELD LEADS MUST BE LESS THAN 3.0 INCHES.
RESISTOR REQUIRED FOR GRS 77 INSTALLATIONS ONLY. FOR PART NUMBERS, REFER TO
4 SECTION 2.4.2.1. FOR INFORMATION ABOUT INSTALLING THE RESISTOR, REFER TO SECTION 3.4.3.
SWITCH MUST BE ILLUMINATED AND LABELED AS SHOWN. FOR SUITABLE SWITCHES, REFER TO
6 SECTION 2.4.2.2.
PFD 1
AIR DATA
ADC 1 (green)
ADC 2 (amber)
Figure F-6 Attitude and Air Data Interconnect (Dual GDU 620s)
Sheet 4 of 4
$5,1&287$ *36,1$
*$50,1*'8
$5,1&287% *36,1%
V
*36
*$50,1
*36:
*1&: *36:
*16 *16: *16:
3 3 3 3
*36,1$
*$50,1*'8
*36,1%
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
THE TIME MARK B/- CONNECTION (P6202-41/43) IS NOT REQUIRED FOR THE 400W/500W SERIES UNITS
7 AND MUST BE LEFT UNCONNECTED IN THE INSTALLATION. A SINGLE CONDUCTOR SHIELDED WIRE MAY
BE USED FOR THE TIME MARK IN THIS CASE.
8 FOR PINS IDENTIFIED WITH “GND,” CONNECT WIRE TO GROUND AT THE REAR OF THE UNIT.
IF A TAWS-EQUIPPED 500W SERIES UNIT IS INSTALLED, IT MUST BE CONNECTED AS GPS1 – ONLY TAWS
ANNUNCIATIONS FROM GPS1 ARE DISPLAYED ON THE PFD. IF TWO TAWS-EQUIPPED UNITS ARE
9 INSTALLED, THE TAWS-EQUIPPED UNIT THAT IS CONNECTED TO THE AUDIO PANEL MUST BE
CONNECTED AS GPS1.
11 IF A GTN 6XX/7XX NAVIGATOR IS INSTALLED, REFER TO FIGURE F-35 AND FIGURE F-36.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
12 ARINC 429 INPUT (INPUTS 4-8 ONLY). FOR DETAILS ON HOW TO CONFIGURE THE ARINC 429 INPUTS,
REFER TO SECTION 5.5.1.1.
RS232 IN 4 13
s
TIME MARK IN 2A 42
*36
TIME MARK IN 2B 43
s
ARINC 429 IN 5A 8
12
ARINC 429 IN 5B 25
s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
4 FOR INSTALLATIONS WITH DUAL GDUs, TWO SUITABLE GPS SENSORS ARE REQUIRED.
THE TIME MARK B/- CONNECTION (P6202-41/43) IS NOT REQUIRED FOR THE 400W/500W SERIES UNITS
7 AND MUST BE LEFT UNCONNECTED IN THE INSTALLATION. A SINGLE CONDUCTOR SHIELDED WIRE MAY
BE USED FOR THE TIME MARK IN THIS CASE.
8 FOR PINS IDENTIFIED WITH “GND,” CONNECT WIRE TO GROUND AT THE REAR OF THE UNIT.
IF A TAWS-EQUIPPED 500W SERIES UNIT IS INSTALLED, IT MUST BE CONNECTED AS GPS1 – ONLY TAWS
ANNUNCIATIONS FROM GPS1 ARE DISPLAYED ON THE PFD. IF TWO TAWS-EQUIPPED UNITS ARE
9 INSTALLED, THE TAWS-EQUIPPED UNIT THAT IS CONNECTED TO THE AUDIO PANEL MUST BE
CONNECTED AS GPS1.
11 IF A GTN 6XX/7XX NAVIGATOR IS INSTALLED, REFER TO FIGURE F-35 AND FIGURE F-36.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
12 ARINC 429 INPUT (INPUTS 4-8 ONLY). FOR DETAILS ON HOW TO CONFIGURE THE ARINC 429 INPUTS,
REFER TO SECTION 5.5.1.1.
RS-232
NAV 1 OR NAV 2
GARMIN
5 6
SL30
GDU 620 4 37-Pin
P6202
1$9 RS-232 OUT 5 31 4 RXD1
25 RS-232 IN 5 14 5 TXD1
1$9 RS-232 GND 5 48 3 SERIAL GROUND
s
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
2 A CONDUCTOR AS PRACTICAL, IN ACCORDANCE WITH LRU INSTALLATION INSTRUCTIONS.
ONLY ONE SL30 MAY BE CONNECTED TO THE GDU 620. IT CAN BE CONFIGURED AS NAV 1, OR AS NAV 2
6 IF NAV 1 IS CONFIGURED FOR AN ARINC 429 NAV SOURCE.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
9 ARINC 429 INPUT (INPUTS 4-8 ONLY). FOR DETAILS ON HOW TO CONFIGURE THE ARINC 429 INPUTS,
REFER TO SECTION 5.5.1.1.
RS-232
PILOT’S GDU 620 6
P6202
1$9 RS-232 OUT 5 31
25 RS-232 IN 5 14
1$9 RS-232 GND 5 48 NAV 1 OR NAV 2
s
GARMIN
4 5 7 8
SL30
COPILOT’S GDU 620 6 37-Pin
P6202
1$9 RS-232 OUT 5 31 N/C 4 RXD1
25 RS-232 IN 5 14 5 TXD1
1$9 RS-232 GND 5 48 3 SERIAL GROUND
s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
ONLY ONE SL30 MAY BE CONNECTED TO THE GDU 620. IT CAN BE CONFIGURED AS NAV 1, OR AS NAV 2
5 IF NAV 1 IS CONFIGURED FOR AN ARINC 429 NAV SOURCE.
THE SL30 MUST BE CONNECTED AS THE SAME NAVIGATION SOURCE TO BOTH GDUs (I.E., AS NAV 1 ON
7 BOTH GDU 620s, OR AS NAV 2 ON BOTH GDU 620s).
FOR GNC OR GTN NAVIGATORS, CONNECT SHIELD TO SHIELD BLOCK GROUND, NOT AIRFRAME
9 GROUND.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
10
ARINC 429 INPUT (INPUTS 4-8 ONLY). REFER TO SECTION 5.5.1.1 FOR DETAILS ON HOW TO CONFIGURE
THE ARINC 429 INPUTS.
CONNECTION FROM NAV RADIO CAN BE MADE TO BOTH GDUs OR ONLY CONNECTED TO ONE GDU
(EITHER PILOT’S OR CO-PILOT’S) AND NAVIGATION INFORMATION CROSSFILLED TO THE OTHER GDU.
11 DIRECT CONNECTION TO EACH GDU IS PREFERRED. CROSSFILL OPTION SHOULD ONLY BE USED IF
THERE ARE AN INSUFFICIENT NUMBER OF GDU ARINC 429 INPUTS TO SUPPORT ALL ARINC 429
INTERFACES IN A PARTICULAR INSTALLATION.
22 ILS/GPS APPROACH*
(DISC OUT 8*) 46 B - 7 - B - AA - 7 - ILS ENERGIZE (A/P IN)
s
19 - 1 - - - 1 - - - - PWR REF
HONEYWELL 19
Z - - - Z - - - - - VG REF
(BENDIX-KING) 20 P3501
KVG-350
26 VAC 400 HZ REF HI E
TO GAD 43 (OPTIONAL)
26 VAC 400 HZ REF LO B
HONEYWELL
(BENDIX-KING)
KVG-350 20
P3501
26 VAC 400 HZ REF HI E
26 VAC 400 HZ REF LO B
KCP 220 KMC 321 KCP 220 KCP 220 KMC 321 KCP 220
(-08) (-08 only) (-08) (-08) (-08 only) (-08)
P2201 P2202 P2203 P3211 P2201 P2202 P2203 P2201 P2202 P2203 P3211 P2201 P2202 P2203
P6203 8
A/P HEADING ERROR HI 18 16 - - - 16 - - - - 34 - - - 34 HDG DATUM HI
A/P HEADING ERROR LO 40 17 - - - 17 - - - - 35 - - - 35 HDG DATUM LO
s
A/P COURSE ERROR HI 19 32 - - - 32 - - - - 10 - - - 10 CRS DATUM HI
A/P COURSE ERROR LO 41 33 - - - 33 - - - - 9 - - - 9 CRS DATUM LO
s
LATERAL +FLAG OUT 54 - - - 27 21 - - - - - - 27 21 - - - NAV VALID (+)
LATERAL -FLAG OUT 55 - - - 26 - - - - - - 26 - - - NAV VALID (-)
s
LATERAL +LEFT OUT 52 3 - - - 3 - - 3 - - - 3 - - LAT DEV +LT
LATERAL +RIGHT OUT 53 2 - - - 2 - - 2 - - - 2 - - LAT DEV +RT
s
VERTICAL +FLAG OUT 58 - 27 - - - 27 - - 27 - - - 27 - GS DEV FLAG +
VERTICAL -FLAG OUT 59 - 10 - - - 10 - - 10 - - - 10 - GS DEV FLAG -
s
VERTICAL +UP OUT 56 - 11 - - - 11 - - 11 - - - 11 - GS DEV +UP
VERTICAL +DOWN OUT 57 - 28 - - - 28 - - 28 - - - 28 - GS DEV +DOWN
s
GPS SELECT*
(DISC OUT 7*) 45
22 - - - - - - - - - - - - - - GPS SELECT (GND=GPS)
ILS/GPS APPROACH*
22 (DISC OUT 8*) 46 22 - - - 22 - - 22 - - - 22 - - ILS ENERGIZE (A/P IN)
HONEYWELL
(BENDIX-KING)
KVG-350 20
P3501
26 VAC 400 HZ REF HI E
26 VAC 400 HZ REF LO B
KFC 150 11 KFC 200 KFC 225 KFC 250 KFC 275
TO AUTOPILOT
CIRCUIT BREAKER 16
HONEYWELL (BENDIX/KING) AUTOPILOT
KFC 250 KFC 300 KFC 325
18 FUSE, 5A OR LESS
GARMIN KCP 299
KCP 220 27
w/ 065-5015-XX
GDU 620 Adapter Card KCP 320 (-12 and below)
P6201 100 K, ¼ WATT 17
P2991 P2992 J1 J2TP J2BP P2201 P2202 P2203
FD ENABLE IN 9 - p 9 - - 15 - - CMD BAR RETRACT
FD ROLL RIGHT 35 8
FD ROLL LEFT 34
s
GARMIN
GDU 620 #2 P6201
FD ENABLE IN 9
FD ROLL RIGHT 35 8
FD ROLL LEFT 34
s
TO AUTOPILOT
FD PITCH UP 15 CIRCUIT BREAKER 16 AUTOPILOT
HONEYWELL (BENDIX/KING)
FD PITCH DOWN 16
s
18 KFC 250 KFC 300 KFC 325
FUSE, 5A OR LESS KCP 299
w/ 065-5015-XX KCP 220 27
GARMIN Adapter Card KCP 320 (-12 and below)
100 K ¼ WATT
GDU 620 #1 P6201 P2991 P2992 J1 J2TP J2BP P2201 P2202 P2203
s s 15
FD ENABLE IN 9 - p 9 - - 15 - - CMD BAR RETRACT
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
ON THE KFC 200, CONNECT BOTH THE A/P HEADING ERROR LO AND A/P COURSE ERROR LO TO PIN M.
6 ON THE KFC 250, CONNECT THE A/P HEADING ERROR LO TO PIN M AND THE A/P COURSE ERROR LO TO
PIN S.
A/P AC REFERENCE CONNECTIONS TO THE GDU 620 ARE NEEDED ONLY IF THE AUTOPILOT REQUIRES
7 THE AC REFERENCE.
FOR DUAL-GDU 620 SYSTEMS, CONNECT THE FD SIGNALS TO GDU #2 AS SHOWN. ALL OTHER
8 AUTOPILOT SIGNALS SHOULD BE CONNECTED ONLY TO GDU #1.
NEW G500/G600 INSTALLATIONS MUST USE THE HDG/CRS VALID* DISCRETE OUTPUT FROM THE
GDU 620. FOR EXISTING G500/G600 INSTALLATIONS, IT IS ACCEPTABLE TO GROUND THE COMPASS
9 VALID DISCRETE INPUT WHEN THE GDU 620 IS INSTALLED. THE AUTOPILOT USES THIS INPUT TO
DETERMINE THE VALIDITY OF THE HEADING AND COURSE DATUM (ERROR) SIGNALS. FOR ADDITIONAL
INFORMATION, REFER TO APPENDIX E.
10 NOT USED.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
STANDBY INSTRUMENT FOR THE GDU 620. IF THIS INDICATOR IS BEING RELOCATED TO THE CO-PILOT’S
12 SIDE, WIRING MAY BE CONNECTED IN PARALLEL TO THIS ADI. THE WIRING TO THIS ADI MUST BE
CONNECTED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS. THIS ADI MUST BE
LOCATED ON IN ACCORDANCE WITH SECTION 2.5.11.8.
AC REFERENCE APPLICABLE TO THE KFC 250 ONLY (WITH KCP 299 UTILIZING 065-5015-XX ADAPTER
13
CARD FOR 4-INCH INSTRUMENTS).
IF THE FLIGHT DIRECTOR IS BEING DISPLAYED ON THE CO-PILOT’S ADI, THIS FLIGHT DIRECTOR
14 ALIGNMENT MUST BE CORRECTLY ADJUSTED IN ACCORDANCE WITH THE MANUFACTURER’S
INSTRUCTIONS PRIOR TO MAKING ANY ADJUSTMENTS TO THE GDU 620.
FOR DUAL GDU INSTALLATIONS, FLIGHT DIRECTOR WIRING MUST BE DISCONNECTED FROM THE
15
EXISTING ADI.
IF THE KCI 310 ADI IS CONNECTED IN PARALLEL TO THE GDU 620, THE PULL-UP RESISTOR IS NOT
17
REQUIRED.
IF THE RATING OF THE AUTOPILOT CIRCUIT BREAKER IS GREATER THAN 5A, AN IN-LINE FUSE WILL BE
REQUIRED TO PROTECT THE WIRING TO THE GDU. THE FUSE MUST BE INSTALLED AT THE POINT THAT
18
POWER IS PICKED OFF FOR THE PULL-UP RESISTOR. IF THE RATING OF THE AUTOPILOT CIRCUIT
BREAKER IS 5A OR LESS, NO FUSE IS REQUIRED.
IF THE GAD 43 IS USED TO REPLACE THE ADI, AND THE WIRING TO THE EXISTING ADI IS REMOVED,
19
ENSURE THAT GROUND REFERENCE PINS REMAIN JUMPERED AS SHOWN.
IF THE GAD 43 IS USED TO REPLACE THE KVG 350, THE 26 VAC REFERENCE WILL BE PROVIDED BY THE
20 GAD 43. FOR ADDITIONAL INFORMATION, REFER TO FIGURE F-28.
IF THE MODE CONTROL PANEL DOES NOT SUPPORT THE NAV FLAG, THESE OUTPUTS FROM THE
21 GDU 620 MAY BE LEFT UNCONNECTED.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
22 DISCRETE OUTPUT. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE OUTPUTS, REFER TO
SECTION 5.5.9.
THE KCI 310 INDICATOR CONTAINS A TEST KEY THAT IS USED TO INITIATE THE KFC 300 SELF-TEST. IF
23 THE KCI 310 INDICATOR IS REMOVED, AN EXTERNAL MOMENTARY SWITCH MUST BE INSTALLED TO
REPLACE THE FUNCTION OF THE KCI 310 TEST SWITCH. THE SWITCH SHOULD BE LABELED “AP TEST.”
THERE IS NO DEFAULT CONFIGURATION FOR THIS DISCRETE OUTPUT. AN UNUSED DISCRETE OUTPUT
25 MUST BE ASSIGNED TO THIS FUNCTION. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE
OUTPUTS, REFER TO SECTION 5.5.9.
THERE IS NO DEFAULT CONFIGURATION FOR THIS ARINC 429 INPUT. AN UNUSED ARINC 429 INPUT
26 (INPUTS 4-8 ONLY) MUST BE ASSIGNED TO THIS FUNCTION. FOR DETAILS ON HOW TO CONFIGURE THE
ARINC 429 INPUTS, REFER TO SECTION 5.5.1.1.
THE KFC 325/275 -15 AND ABOVE USE ARINC 429 FOR THE FLIGHT DIRECTOR AND DO NOT REQUIRE
27
ANALOG FLIGHT DIRECTOR CONNECTIONS.
ADDITIONAL INTERFACES TO HONEYWELL (BENDIX-KING) AUTOPILOTS USING THE GAD 43/43e ARE
29
SHOWN IN FIGURE F-28.
OTHER AUTOPILOT INPUTS USE THE 26 VAC REFERENCE FOR THE ANALOG ATTITUDE FROM THE
30
GAD 43/43e. REFER TO FIGURE F-28.
USE THIS CONFIGURATION FOR INSTALLATIONS WITH ALL KMC 221 MODE CONTROL PANELS, OR WITH
32 ALL KMC 321 MODE CONTROL PANELS EXCEPT P/N 065-00086-08.
IF THE EXISTING INSTALLATION HAD A JUMPER BETWEEN P3211 PINS 7 AND 18 (KMC 321
33 P/N 065-00086-00), IT MUST BE RETAINED. IF NO JUMPER WAS PRESENT BETWEEN P3211 PINS 7 AND 18
(KMC 321 P/N 065-00086-08), DO NOT INSTALL A JUMPER.
GPS SELECT* 13
- - - -
19
(DISC OUT 7*) 45 42 26 - - 49 - - - GPS TRACK GAIN 13
ILS/GPS APPROACH*
19 (DISC OUT 8*) 46 - - 32 - 32 - 16 - 23 - 23 - LOC SWITCH
FD ROLL RIGHT 35
FD ROLL LEFT 34
s
FD PITCH UP 15
FD PITCH DOWN 16
21 AUTOPILOT
s
S-TEC
S-TEC
1500/2100
GARMIN P1 P2
GDU 620 #1 P6201
s s
FD ENABLE IN 9 - 24 FD FLAG
FD PITCH UP 15 51 - P-STR-OUT
FD PITCH DOWN 16
s
17
S-TEC AUTOPILOT
GARMIN S-TEC 55 S-TEC 55X
GDU 620 P6201 P1 P2 P1 P2
FD ENABLE IN 9 - 4 - 4 FD LOGIC OUT 10
S-TEC AUTOPILOT
S-TEC 60-2/65
RFGC PFGC OPTION
N/C - - 1 10 VDC PARALLAX POT
11 N/C - - 4 PITCH STR CENTERING
N/C - - 3 FD POT GROUND
GARMIN
GDU 620 #2 P6201
FD ENABLE IN 9
FD ROLL RIGHT 35
FD ROLL LEFT 34
s
GARMIN
GDU 620 #2 P6201 S-TEC AUTOPILOT
S-TEC 60-2/65
FD ENABLE IN 9
RFGC PFGC OPTION
FD ROLL RIGHT 35 8 - - 1 10 VDC PARALLAX POT
N/C
FD ROLL LEFT 34 11 N/C - - 4 PITCH STR CENTERING
s - - 3 FD POT GROUND
N/C
FD PITCH UP 15
FD PITCH DOWN 16
s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
4 REFERENCE SECTIONS 5.5.12 AND 5.5.13 FOR GDU AUTOPILOT AND FLIGHT DIRECTOR CONFIGURATION.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
ALT SEL JUMPER MUST NOT BE INSTALLED IF THE GDU 620 IS PROVIDING THE ALTITUDE PRESELECT
6 FUNCTION. WHEN THE GDU 620 IS USED FOR THE ALTITUDE PRESELECT FUNCTION, IT EMULATES THE
S-TEC SA-200 (P/N 01282) ALTITUDE SELECTOR/ALERTER.
FOR DUAL GDU 620 SYSTEMS, CONNECT THE FD SIGNALS TO THE SAME PINS ON GDU #2 AS WELL. ALL
7 OTHER AUTOPILOT SIGNALS SHOULD BE CONNECTED ONLY TO GDU #1.
THE ST-670 (P/N 01180 FOR THE KI-256) IS REQUIRED TO SUPPORT THE FLIGHT DIRECTOR DISPLAY
8 FROM THE S-TEC 60, 60-2, AND 65 AUTOPILOTS.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
9 STANDBY INSTRUMENT FOR THE GDU 620.
FD LOGIC OUTPUT FROM THE 55/55X (P2-4) MUST NOT BE CONNECTED TO ST-645 REMOTE
10 ANNUNCIATOR (P1-20). IF THE ST-645 WAS PREVIOUSLY INSTALLED, THE WIRE CONNECTING THE 55/55X
COMPUTER P2-4 TO ANNUNCIATOR P1-20 MUST BE REMOVED OR CAPPED AND STOWED.
TO SUPPORT THE FLIGHT DIRECTOR INTERFACE WITH THE GDU 620, THE PILOT-ACCESSIBLE PARALLAX
11 POT CONNECTIONS MUST BE REMOVED (SINCE THE GDU 620 FLIGHT DIRECTOR PRESENTATION IS ON
AN LCD DISPLAY, THERE ARE NO PARALLAX ISSUES).
12 NOT USED.
THE AUTOPILOT “GPS TRACK GAIN” INPUT MAY BE CONNECTED TO THE GDU 620 “GPS ANNUNCIATE”
13
OUTPUT (P6203-44) INSTEAD OF THE “GPS SELECT” OUTPUT (P6203-45).
IF THE GDU 620 IS REPLACING A DIRECTIONAL GYRO, ENSURE THE “DG GROUND STRAP” JUMPER IS
14
REMOVED.
IF THE GDU 620 IS BEING INSTALLED IN AN AIRCRAFT THAT HAD NO HEADING SYSTEM, ENSURE THAT
15
THE “NO HEADING SYSTEM” JUMPER IS REMOVED.
CONNECT OTHER PINS THAT ARE NOT SHOWN IN ACCORDANCE WITH THE MANUFACTURER’S
16
INSTRUCTIONS.
CONNECTIONS TO THE 60 PSS ARE ONLY ON THE PFGC CONNECTOR. THE RFGC CONNECTOR IS NOT
18
USED.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
19
DISCRETE OUTPUT. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE OUTPUTS, REFER TO
SECTION 5.5.9.
21 INTERFACE TO THE S-TEC 1500/2100 IS ONLY SUPPORTED FOR DUAL GDU 620 INSTALLATIONS.
THE P/N 01304-01 AND P/N 01304-03 UNITS WILL NOT HAVE A CONNECTION MADE TO HDG ERROR LO
23 FROM THE GDU 620. THE P/N 01304-02, P/N 01304-04, AND P/N 01304-07 UNITS WILL HAVE A CONNECTION
MADE TO HDG ERROR LO FROM THE GDU 620.
ARINC 429 OUTPUT FORMAT MUST BE SET TO “DFCS 4". REFERENCE SECTION 5.5.12.3.1 FOR MORE
24 INFORMATION.
FOR ALL VARIANTS OF THE 1500/2100 AUTOPILOTS, NO REFERENCE SIGNAL SHALL BE CONNECTED FOR
25 THE HDG DATUM INTERFACE AND NO ANALOG CRS DATUM INTERFACE SHALL BE CONNECTED. THE
COURSE DATUM IS PROVIDED VIA ARINC 429.
RS 485 WIRING IS ONLY REQUIRED WHEN USING THE GDU 620 FOR ALTITUDE PRESELECT. IT IS NOT
27
REQUIRED IF USING THE GAD 43E FOR ALT/VS PRESELECT.
CONNECTIONS TO THE 60-1 ARE ONLY ON THE RFGC CONNECTOR. THE PFGC CONNECTOR IS NOT
28
USED.
- - - - - - - - - - 26 ALTITUDE CAPTURE
13 - - - - - - - - - - 24 ENB1
- - - - - - - - - - 25 ENB2
10k 9
T1 F - E ROLL EXCITATION
3 6
10k:10k
1 4
- A A HEADING SIGNAL
2
A/P HEADING ERROR HI 18 9 10k
A/P HEADING ERROR LO 40 N/C
T1 - B B ROLL COMMON
A/P COURSE ERROR HI 19 N/C 3 6 18 mH .047µF
10k:10k
A/P COURSE ERROR LO 41 N/C - D - DG EXCITATION
- E - DG EXCITATION
RADIO COUPLER
CENTURY
1C388-2 1C388-3
GARMIN 6 CD33 CD33
CD33 TO DG
GDU 620 P6203 TO AMP TO DG
1 4
A/P AC REF HI 20 - D E ROLL EXCITATION
10k 9
- E D ROLL EXCITATION
3 T1 6
10k:10k
1 4
- A A HEADING SIGNAL
2
A/P HEADING ERROR HI 18 9 10k
A/P HEADING ERROR LO 40 N/C 8
B - F ROLL COMMON
3 T1 6
10k:10k
1 4
- B B COURSE SIGNAL
2
A/P COURSE ERROR HI 19 9 10k
A/P COURSE ERROR LO 41 N/C 8
B - C ROLL COMMON
3 T1 6
10k:10k
GARMIN
GDU 620 #2
P6201
16
FD ENABLE IN 9 NC
FD ROLL RIGHT 35
FD ROLL LEFT 34
s
FD PITCH UP 15
FD PITCH DOWN 16
s
PITCH STEERING J 11 20 AW G
STEERING COMMON F 12 20 AW G
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
FOR DUAL GDU 620 INSTALLATIONS, CONNECT TO GDU 620 #1 ONLY. THESE PINS ARE NOT CONNECTED
6 ON GDU 620 #2.
USE MIL-T-27 TYPE TF5S21ZZ TRANSFORMER TRIAD MAGNETICS (P/N SP-66). TRIAD P/N TY-141P
9 TRANSFORMER MAY ALSO BE USED, BUT IS NOT RECOMMENDED FOR NEW GDU 620 INSTALLATIONS.
AUTOPILOT
GARMIN CENTURY
GDU 620 CD66
P6203 P1
ILS/GPS APPROACH* 46
14. (DISC OUT 8*) 44 LOC SWITCH
1N4444 OR
EQUIV.
REMOVE EXISTING FLIGHT DIRECTOR WIRING FROM ATTITUDE INDICATOR AND STOW NEAR THE
11
PILOT’S GDU 620 P6201.
FOR CENTURY 2000 AUTOPILOTS THAT DO NOT HAVE THE ALTITUDE PRESELECTOR INSTALLED, ROUTE
13
PROVISIONAL WIRES FROM CD189 AND STOW NEAR P6201 ON BACK OF THE PILOT’S GDU 620.
ENSURE ANY JUMPERS AT CD185 PINS 8, 9, AND 17 ARE REMOVED TO CONFIGURE COMPUTER FOR
15
NSD 360A.
FOR DUAL GDU 620 SYSTEMS, CONNECT THE FD SIGNALS TO GDU #2 AS SHOWN. ALL OTHER
16 AUTOPILOT SIGNALS SHOULD BE CONNECTED ONLY TO GDU #1. ONLY ONE 18.0 OR 30.0 OHM RESISTOR
SHALL BE INSTALLED REGARDLESS OF SINGLE OR DUAL INSTALLATION.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
STANDBY INSTRUMENT FOR THE GDU 620. IF THIS INDICATOR IS BEING RELOCATED TO THE CO-PILOT’S
17 SIDE, WIRING MAY BE CONNECTED IN PARALLEL TO THIS ADI. THE WIRING TO THIS ADI MUST BE
CONNECTED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS. THIS ADI MUST BE
LOCATED IN ACCORDANCE WITH SECTION 2.5.11.8.
USE RESISTOR P/N RE65G() OR RE65N() (PER MIL-PRF-18546) CHASSIS MOUNT POWER RESISTOR
MEETING THE FOLLOWING SPECIFICATIONS:
• 18.0 OHM FOR CENTURY IV AND 14 VDC SYSTEMS WITH CENTURY 41 AND 2000, OR A 30.0 OHM
FOR 28 VDC SYSTEMS USING THE CENTURY 41 OR 2000 AUTOPILOTS
18 • MINIMUM POWER RATING OF 10 WATTS
• MAXIMUM TOLERANCE OF +/- 5%
LOCATE RESISTOR ON METALLIC SECONDARY STRUCTURE WITHIN INSTRUMENT PANEL AREA NEAR
GDU.
IF THE 52C77/-2/-3/-4 ADI IS CONNECTED WITH THE GDU 620, THE 18.0 OR 30.0 OHM RESISTOR MUST NOT
19
BE INSTALLED.
IF THE FLIGHT DIRECTOR IS BEING DISPLAYED ON THE CO-PILOT’S ADI, THIS FLIGHT DIRECTOR
20 ALIGNMENT MUST BE CORRECTLY ADJUSTED IN ACCORDANCE WITH THE MANUFACTURER’S
INSTRUCTIONS PRIOR TO MAKING ANY ADJUSTMENTS TO THE GDU 620.
14
AIRCRAFT 400 HZ AC
REFERENCE VOLTAGE
COLLINS APS 65
AUTOPILOT
GARMIN COMPUTER
GDU 620 APC-65/65B/65C/65E/
P6201 APC-65A/65G 65F/65H/65J,
FGC-65( ), FYD-65
FD ENABLE IN 9
J1 J2 J3 J1 J2 J3
FD ROLL RIGHT 35 - - 39 - - 39 ROLL STEER +RT
FD ROLL LEFT 34 - - 38 - - 38 ROLL STEER +LT
s
FD PITCH DOWN 16 - - 43 - - 43 PITCH STEER +DN
FD PITCH UP 15 - - 42 - - 42 PITCH STEER +UP
s
ADI
(on copilot s side) COLLINS
FD-112 C/V
13
P2
12
OFF MODE + Z
(OPTIONAL)
ROLL CMD +RIGHT U
ROLL CMD +LEFT T
+28 VDC
PITCH CMD +UP F 10 11
PITCH CMD +DOWN k AUTOPILOT
COLLINS AP-106/107
COLLINS APS 65
AUTOPILOT
GARMIN COMPUTER
GDU 620 #1 APC-65/65B/65C/65E/
P6201 APC-65A/65G 65F/65H/65J,
s s FGC-65( ), FYD-65
FD ENABLE IN 9
13 J1 J2 J3 J1 J2 J3
FD ROLL RIGHT 35 - - 39 - - 39 ROLL STEER +RT
FD ROLL LEFT 34 - - 38 - - 38 ROLL STEER +LT
s
FD PITCH DOWN 16 - - 43 - - 43 PITCH STEER +DN
FD PITCH UP 15 - - 42 - - 42 PITCH STEER +UP
s
GARMIN
GDU 620 #2
P6201
7
FD ENABLE IN 9
FD ROLL RIGHT 35
FD ROLL LEFT 34
s
+28 VDC
FD PITCH DOWN 16 10
FD PITCH UP 15 AUTOPILOT
s
COLLINS AP-106/107
GARMIN N/C
161H-1 913K-1/1A
GDU 620 #1 J1 J1 J2
P6201
- - 33 OUT OF VIEW + 10
FD ENABLE IN 9 OUT OF VIEW+ 16
RELAY
FD ROLL RIGHT 35 - - 28 ROLL STEER +RT
FD ROLL LEFT 34 28 - - SIG COM (K-1)
s
13
FD PITCH DOWN 16 52 20 - SIG COM (K-1)
FD PITCH UP 15 - 8 - PITCH STEER +DN
s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
THE ORIGINAL MCS-65 HEADING/YAW RATE SYSTEM MUST REMAIN IN THE AIRCRAFT IN ORDER TO
6 PROVIDE THE YAW RATE AND COMPASS MONITOR INPUTS TO THE AUTOPILOT. IF A YRS-65 /YAW RATE
SENSOR IS INSTALLED, IT MAY BE REPLACED BY THE GAD 43/43E, AS SHOWN IN FIGURE F-29.
FOR DUAL GDU 620 SYSTEMS, CONNECT THE FD SIGNALS TO GDU #2 AS SHOWN. ALL OTHER
7 AUTOPILOT SIGNALS SHOULD BE CONNECTED ONLY TO GDU #1.
8 CONNECT LAT DEV FLAGS FROM 161H-1 TO 913K-1A FOR 913K-1A SYSTEMS ONLY.
IF THE OPTIONAL CO-PILOT’S ADI IS INSTALLED, THE “OFF MODE+” SIGNAL MUST BE DISCONNECTED
11
FROM THE AUTOPILOT (J2-33) AND ISOLATED USING A RELAY AS SHOWN.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
STANDBY INSTRUMENT FOR THE GDU 620 – THE DISPLAY OF THE FLIGHT DIRECTOR MUST BE DISABLED
IN THIS CASE. IF THIS INDICATOR IS BEING RELOCATED TO THE CO-PILOT’S SIDE, WIRING MAY BE
12
CONNECTED IN PARALLEL TO THIS ADI AND THE FLIGHT DIRECTOR MAY BE ENABLED. THE WIRING TO
THIS ADI MUST BE CONNECTED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS. THIS ADI
MUST BE LOCATED IN ACCORDANCE WITH SECTION 2.5.11.8.
FOR DUAL GDU INSTALLATIONS, FLIGHT DIRECTOR WIRING MUST BE DISCONNECTED FROM THE
13
EXISTING ADI.
CONNECT EITHER THE LOW-LEVEL FLAGS OR THE SUPERFLAGS. DO NOT CONNECT BOTH SETS OF
14
FLAGS IN A PARTICULAR INSTALLATION.
16 ILS/GPS APPROACH* -
(DISC OUT 8*) 46 S S S 4 - *NAV 1 VOR/LOC RY RTN
Y Y Y 3 - - *NAV 2 VOR/LOC RY RTN
VERTICAL SUPERFLAG OUT 61 - - - 16 - - G/S 1 SUPER_FLAG
- - - 18 - - G/S 2 SUPER_FLAG
LATERAL SUPERFLAG OUT 60 - - - 12 - - NAV 1 SUPER_FLAG
- - - 14 - - NAV 2 SUPER_FLAG
19
GARMIN
GDU 620 #2 P6201 FLIGHT DIRECTOR - DUAL GDU INSTALLATIONS
FD ENABLE IN 9
FD ROLL RIGHT 35
FD ROLL LEFT 34
s
FD PITCH UP 15
FD PITCH DOWN 16
s MODE SELECTOR/
COMPUTER AMP
CESSNA
300B IFCS 400B IFCS 800B IFCS 1000A IFCS
GARMIN S550A S550A S550A CA-1050A
GDU 620 #1 P6201 12
J1 J2 J1 J2 J1 J2 J2 J3
s s 1 1 1
FD ENABLE IN 9 - - - 37 - FD COMPUTER ON
9 9 9
FD ROLL RIGHT 35 - 11 - 11 - 11 - 15 ADI ROLL BAR
FD ROLL LEFT 34 - 1 - 1 - 1 - 22 SIGNAL COMMON/ROLL + LT
s
10 MODE
CESSNA CONTROLLER
300IFCS 400IFCS 800IFCS
S530A S530A S530A
J3/P18 J3/P18 J3/P18
TO GDU 620
J J J ADI CMD BAR LEFT
(GDU 620 #1 IN
K K K ADI CMD BAR COMMON
DUAL INSTALLATIONS)
10 L L L ADI CMD BAR RIGHT
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
FOR DUAL GDU 620 INSTALLATIONS, CONNECT TO GDU #1 ONLY. THESE PINS ARE NOT CONNECTED ON
6 GDU #2.
THE ILS/GPS APPROACH DISCRETE OUTPUT MUST ALSO BE CONNECTED TO THE BACK COURSE RELAY
8 – REFER TO MANUFACTURER’S DOCUMENTATION FOR ADDITIONAL DETAILS.
USE TRIAD TRANSFORMER P/N TY-141P OR SIMILAR. THIS TRANSFORMER IS NOT REQUIRED FOR THE
9 CESSNA 1000A IFCS INPUTS.
STOW PROVISIONAL FLIGHT DIRECTOR WIRING NEAR P6201 OF THE GDU 620. FOR DUAL GDU 620
10
SYSTEMS, SPLICE WIRING AND STOW NEAR P6201 OF EACH GDU 620.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
STANDBY INSTRUMENT FOR THE GDU 620 – THE DISPLAY OF THE FLIGHT DIRECTOR MUST BE DISABLED
IN THIS CASE. IF THIS INDICATOR IS BEING RELOCATED TO THE CO-PILOT’S SIDE, WIRING MAY BE
14
CONNECTED IN PARALLEL TO THIS ADI AND THE FLIGHT DIRECTOR MAY BE ENABLED. THE WIRING TO
THIS ADI MUST BE CONNECTED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS. THIS ADI
MUST BE LOCATED IN ACCORDANCE WITH SECTION 2.5.11.8.
TERMINATE SIGNAL WIRE TO SHIELD AND AIRFRAME GROUND. CONNECT GROUND WITH AS SHORT A
15
CONDUCTOR AS PRACTICAL.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE. HOWEVER, THIS FUNCTION MAY BE CONFIGURED TO ANOTHER AVAILABLE
16
DISCRETE OUTPUT. FOR ADDITIONAL INFORMATION ON CONFIGURING THE DISCRETE OUTPUTS, REFER
TO SECTION 5.5.9.
WIRING IS INSTALLED ACROSS BOTH NAV1 AND NAV2 AUTOPILOT INPUTS. ACCORDINGLY, THE
17 NAV1/NAV2 LIGHTED SWITCH LEGEND MUST BE REMOVED SO THAT ANY NAV SOURCE INDICATION ON
THE AUTOPILOT MODE CONTROLLER IS HIDDEN FROM VIEW.
FOR DUAL GDU INSTALLATIONS, FLIGHT DIRECTOR WIRING MUST BE DISCONNECTED FROM THE
18 EXISTING ADI.
CONNECT EITHER THE LOW-LEVEL FLAGS OR THE SUPERFLAGS. DO NOT CONNECT BOTH SETS OF
19 FLAGS IN A PARTICULAR INSTALLATION.
R
GDU 620
AUDIO OUT
s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3
BE LESS THAN 3.0 INCHES.
USE THE AUDIO INHIBIT IN* DISCRETE INPUT TO INHIBIT GDU 620 AURAL ALERTS WHEN A HIGHER
4
PRIORITY SYSTEM IS PLAYING AUDIO MESSAGES.
USE THE AUDIO ACTIVE OUT* DISCRETE OUTPUT TO INHIBIT AURAL ALERTS FROM LOWER PRIORITY
5 SYSTEMS WHENEVER THE GDU 620 IS PLAYING AUDIO MESSAGES.
IT IS ACCEPTABLE TO USE OTHER AVAILABLE UNSWITCHED, UNMUTED PORTS. IF AUDIO PANEL DOES
NOT HAVE AN AVAILABLE UNSWITCHED INPUT, AUDIO FROM GDU 620 MUST BE MIXED WITH AN
7 EXISTING AUDIO SOURCE USING RESISTORS TO ISOLATE THE AUDIO OUTPUT FROM EACH LRU. A
TYPICAL VALUE FOR MIXING RESISTORS IS 390Ω ¼ W. THE AUDIO LEVELS OF EXISTING AUDIO SOURCES
WILL HAVE TO BE RE-EVALUATED AFTER MIXING RESISTORS ARE INSTALLED.
FOR DUAL GDU 620 INSTALLATIONS, ONLY CONNECT THE AUDIO OUTPUT AND ASSOCIATED DISCRETES
8 FROM GDU #1. LEAVE THE AUDIO OUTPUT AND DISCRETES FROM GDU #2 UNCONNECTED.
IF THE TAWS B FEATURE IN THE GDU 620 IS ENABLED, THE AUDIO INPUT MUST BE UNSWITCHED AND
9 UNMUTED.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
10
DISCRETE OUTPUT. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE OUTPUTS, REFER TO
SECTION 5.5.9.
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT THE SHIELD GROUNDS AT THE GDL 69 SERIES LRU TO ITS
CONNECTOR BACKSHELL IN ACCORDANCE WITH GDL 69 SERIES INSTALLATION INSTRUCTIONS.
ETHERNET PORT 3 OR 4 MAY BE USED INSTEAD. FOR ADDITIONAL DETAILS, REFER TO THE GDL 69
5 SERIES INSTALLATION MANUAL.
P6201
9 27
20 TAS TEST* 27
20 TIS/TAS STANDBY* 26
TRAFFIC ADVISORY SYSTEM
13 HONEYWELL 9
L3 COMM
KTA 810 KTA 910 6
GDU 620 PFD/MFD (#1) TRC 497 TRC 899 KMH 820 KMH 920
5 P6203 27 P1 P1 J10 J10
ARINC 429 IN 7A 4 34 42 54 54 A
26 ARINC 429 OUT
ARINC 429 IN 7B 26 33 43 55 55 B
s
P6201
27
20 TAS TEST* 27 85 19 2 2 FUNCTIONAL TEST
9 (OPTIONAL) 7
20 TIS/TAS STANDBY* 26 82 21 23 23 STANDBY / OPERATE
TO GPS
P6202 NAVIGATOR(S)
15
s
P6201
9 27
20 TIS/TAS STANDBY* 26
20
TAS TEST* 27
P6201
P8002
27 7
TIS/TAS STANDBY* 26 75 OPERATE/STANDBY*
TAS TEST 27 74 SELF TEST SELECT*
ETHERNET IN A 6 AIR/GROUND
23 54 SYSTEM STATUS VALID
ETHERNET IN B
24 21
ETHERNET OUT A
ETHERNET OUT B P8001
S
52 ETHERNET OUT A
21 53 ETHERNET OUT B
24 54 ETHERNET IN A
TO GPS 55 ETHERNET IN B
NAVIGATOR(S) S
P6202
s
P6201
20 TIS/TAS STANDBY* 26
TIS SOURCE
GARMIN GARMIN
(TRANSPONDER)
GDU 620 PFD/MFD (#1) GTX 33 GTX 335
GTX 330 6
5 P6203 P3301 P3251
ARINC 429 IN 7A 4 30 5 A
26 26 28 6 B ARINC 429 OUT 2
ARINC 429 IN 7B
s
P6201
20 TIS/TAS STANDBY* 26 46 15 TIS CONNECT SELECT
28
12 P6203
(OPTIONAL)
ARINC 429 OUT 3/4 A 2/3 32/33/26 27/48 A ARINC 429 IN (LS)
(GENERAL PURP 1 B 24/25 35/36/29 28/49 B (ALT/TEMP/HDG/ 12
or DFCS 1) s SPD/SEL CRS)
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
THESE OPTIONAL DISCRETE CONNECTIONS ARE NOT REQUIRED IF THE GDU 620 IS CONFIGURED FOR
7 “+ EXTERNAL CONTROL.” IN THIS CASE, THE GDU 620 WILL NOT CONTROL THE TRAFFIC ADVISORY
SYSTEM OPERATION.
8 IF ONLY A SINGLE GDU 620 IS BEING INSTALLED, CONNECT AS SHOWN FOR GDU 620 PFD/MFD (#1).
FOR HONEYWELL TRAFFIC SYSTEMS, THE “FUNCTIONAL TEST” AND “STBY/OPERATE” DISCRETE INPUTS
9 TO THE TRAFFIC COMPUTER MUST BE CONNECTED TO ONE DISPLAY ONLY.
IF DESIRED, ALTITUDE AND HEADING MAY BE PROVIDED BY THE GDU 620 TO THE SKYWATCH SYSTEM.
ANY AVAILABLE ARINC 429 INPUTS ON THE TRAFFIC COMPUTER MAY BE USED IF THOSE SHOWN ARE
10 ALREADY USED. THE TRAFFIC SYSTEM MAY HAVE TO BE CONFIGURED TO ACCEPT ALTITUDE AND
HEADING VIA ARINC 429 (LOW-SPEED). FOR ADDITIONAL INFORMATION, REFER TO THE
MANUFACTURER’S INSTALLATION MANUAL.
IF DESIRED, ALTITUDE, ATTITUDE AND HEADING MAY BE PROVIDED BY THE GDU 620 SYSTEM TO THE
HONEYWELL TRAFFIC SYSTEM. THE HONEYWELL TRAFFIC SYSTEM WILL NOT ACCEPT
11 HEADING/ATTITUDE AND ALTITUDE ON A SINGLE ARINC 429 INPUT. CONSEQUENTLY, HEADING/ATTITUDE
(HIGH-SPEED) AND ALTITUDE (LOW-SPEED) MUST BE PROVIDED TO SEPARATE INPUTS. THE TRAFFIC
SYSTEM MUST BE CONFIGURED TO ACCEPT ARINC 429 ALTITUDE, HEADING, AND ATTITUDE.
IF DESIRED, ALTITUDE, TEMPERATURE, HEADING, SPEED, AND SELECTED COURSE INFORMATION MAY
BE PROVIDED BY THE GDU 620 TO THE TRANSPONDER. THE GTX 33/330/335 WILL HAVE TO BE
CONFIGURED TO ACCEPT THIS INFORMATION VIA ARINC 429 (“EF/AD W/ALT” FOR GTX 33/330 AND “EFIS
12 AIR DATA” FOR GTX 335; SPEED SET TO MATCH GDU 620 OUTPUT). IF THE GDU 620 IS THE ONLY
ALTITUDE SOURCE FOR THE GTX 33/330/335, IT IS RECOMMENDED THAT THE GTX 33/330/335 ALSO BE
CONNECTED DIRECTLY TO THE ADC SO THAT THE TRANSPONDER WILL CONTINUE REPORTING
ALTITUDE IN THE EVENT OF A GDU 620 FAILURE.
THESE STRAPS SET THE HEADING INPUT SOURCE TO ARINC 429. FOR ADDITIONAL STRAPPING
14
INFORMATION, REFER TO THE MANUFACTURER’S INSTALLATION MANUAL.
THE GDU 620 MUST BE SET TO “SKYWATCH” OR “AVIDYNE/RYAN TAS” AND “+EXTERNAL CONTROL” MUST
16
BE SET TO ENABLE.
AN EXTERNAL UNIT CAPABLE OF DISPLAYING TRAFFIC AND CONTROLLING THE TCAD IS REQUIRED IN
17
ADDITION TO THE GDU 620 (E.G., A 400W/500W OR AVIDYNE DISPLAY).
FOR THE TCAD TO ACCEPT ARINC 429 HEADING AND ALTITUDE, PROCESSOR P/N 70-2420-5 OR LATER IS
18
REQUIRED. THE BUS SPEED MUST BE THE SAME FOR ARINC 429 RX 1 AND RX 2.
THE GTX 33/330 MUST BE CONFIGURED FOR “ADC W/ALT” (LOW SPEED). THE GTX 335 MUST BE
19
CONFIGURED FOR ADC (LOW SPEED).
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
20
DISCRETE OUTPUT. FOR DETAILS ABOUT CONFIGURING THE DISCRETE OUTPUTS, REFER TO
SECTION 5.5.9.
22 NOT USED.
IF ARINC 429 OUT 2 IS BEING USED BY ANOTHER LRU, IT IS ACCEPTABLE TO SPLICE THE ARINC 429
25 WIRING TO EACH LRU TOGETHER.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
26
ARINC 429 INPUT (INPUTS 4-8 ONLY). FOR DETAILS ABOUT CONFIGURING THE ARINC 429 INPUTS, REFER
TO SECTION 5.5.1.1.
CONNECTION FROM TRAFFIC SYSTEM CAN BE MADE TO BOTH GDUs AS SHOWN, OR ONLY CONNECTED
TO ONE GDU (EITHER PILOT’S OR CO-PILOT’S) AND TRAFFIC INFORMATION AND CONTROL CROSSFILLED
27 TO THE OTHER GDU. DIRECT CONNECTION TO EACH GDU IS PREFERRED. CROSSFILL OPTION SHOULD
ONLY BE USED IF THERE ARE AN INSUFFICIENT NUMBER OF GDU ARINC 429 INPUTS TO SUPPORT ALL
ARINC 429 INTERFACES IN A PARTICULAR INSTALLATION.
28 CONFIGURABLE I/O DISCRETE. REFER TO GTX 3X5 TRANSPONDER TSO INSTALLATION MANUAL.
3
ADF VALID IN 10
ADF RECEIVER
HONEYWELL COLLINS
GDU 620 #1
PFD/MFD KR 87 KDF 806 ADF-60A/B
KFS 586
2 P6201 P872 P8061 P1
ADF X/COS IN 17 B 12 28 DC X/COS
ADF Y/SIN IN 18 A 13 32 6 DC Y/SIN
ADF DC REF IN 36 D 11 33 DC DC REF
24 6 DC Y/SIN
3 (OPTIONAL)
ADF VALID IN 10 C 4 21 5 25 SUPERFLAG (ADF LOCK)
P431
26 VAC REF IN HI 39 E 26 VAC REF IN HI
26 VAC OUT LO 34 D 26 VAC OUT LO
7 8
AIRCRAFT 26 VAC 400HZ
REFERENCE VOLTAGE
IF CONNECTING AN ADF RECEIVER THAT DOES NOT PROVIDE SUPERFLAG OUTPUT, LEAVE P6201-10
UNCONNECTED; OTHERWISE, CONNECT AS SHOWN. ONCE THE GDU 620 IS CONFIGURED FOR A
3 PARTICULAR MODEL OF ADF, THE “+ SUPERFLAG” BOX ON THE GDU 620 SHOULD BE CHECKED OR
UNCHECKED, AS APPROPRIATE. IF THE SUPERFLAG SIGNAL IS CONNECTED TO THE GDU, THE
“+ SUPERFLAG” BOX SHOULD BE CHECKED.
THE SUPERFLAG OUTPUT IS ONLY PROVIDED BY 066-1072-04, -05, -06, -07, -14, -15, AND -17 VERSIONS OF
4
THE KR 87 ADF RECEIVER.
5 THE SUPERFLAG OUTPUT IS ONLY PROVIDED BY 066-1077-01 VERSION OF THE KDF 806 ADF RECEIVER.
3
HDG
GDU 620 PFD/MFD (#1) 4
P6201
GPSS ENABLE IN* 8
GPSS
(OPTIONAL)
6
NOTES
3 SWITCH MUST BE LOCATED AS NEAR AS PRACTICAL TO THE AUTOPILOT MODE CONTROL PANEL.
GPSS GPSS
HDG
(push-button HDG
illuminated switch) (toggle switch)
FOR NEW DUAL GDU 620 INSTALLATIONS, DO NOT CONNECT GDU #2 (GPSS CONTROL INFORMATION IS
5 SENT TO GDU #2 VIA CROSSFILL - GDU 620 v6.11 OR LATER). FOR EXISTING INSTALLATIONS, IT IS
ACCEPTABLE TO LEAVE WIRE CONNECTED TO THE SAME PIN ON BOTH GDUs.
THE OPTIONAL “HDG/GPSS” SWITCH IS ONLY REQUIRED FOR INSTALLATIONS THAT UTILIZE THE GDU 620
AS A GPS ROLL STEERING CONVERTER AND ARE CONFIGURED FOR DISCRETE GPSS/HDG CONTROL.
6 INSTALLATIONS CONFIGURED FOR HDG KEY GPSS/HDG KEY CONTROL, OR WITH AUTOPILOTS THAT
UTILIZE ARINC 429 GPSS, DO NOT REQUIRE THIS SWITCH. FOR ADDITIONAL INFORMATION, REFER TO
SECTION 2.5.16.
AIRCRAFT
GROUND
NONMETALLIC AIRCRAFT
STANDBY
ATTITUDE INDICATOR STBY
MCI 4300-4XX MS3112E8-4P ATT
3
AIRCRAFT POWER C 22 AWG ESSENTIAL BUS 5
$
22 AWG
STRIPE ON TVS MUST BE
TOWARD POWER BUS AIRCRAFT
TVS1 GROUND
6 TVS 4-PIN CONNECTOR
6 ASSY
AIRCRAFT GND A (TVS2) TVS (qty 4)
STRIPE ON TVS
MUST BE TOWARD
CONNECTOR
3 POWER WIRES SHALL BE TWISTED PAIR WITH NO MORE THAN SIX INCHES UNTWISTED AT EITHER END.
THE MCI BACKUP ADI MUST BE CONFIGURED FOR THE CORRECT LIGHTING BUS VOLTAGE (28 VDC,
4 14 VDC, 5 VDC, OR 5 VAC). REFER TO THE INSTALLATION MANUAL FOR LIGHT TRAY ASSEMBLY OPTIONS
(MID-CONTINENT INSTRUMENTS MANUAL NUMBER 9015762).
IF THERE IS MORE THAN ONE ESSENTIAL BUS, THE BACKUP ADI AND G500/G600 MUST BE INSTALLED ON
5 SEPARATE ESSENTIAL BUSES.
FOR PART NUMBERS, REFER TO SECTION 2.4.2.1. FOR AIRCRAFT MODEL-SPECIFIC INFORMATION,
REFER TO TABLE K-2. ALTERNATELY, THE FUSE MAY BE INSTALLED ON THE GROUND SIDE OF THE TVS.
6 TVS2/F2 IS NOT REQUIRED FOR ALL AIRCRAFT MODELS. FOR INFORMATION ON INSTALLING TVS1/F1,
REFER TO SECTION 3.4.3. FOR INSTRUCTIONS ON CREATING THE TVS2 ASSEMBLY, REFER TO
SECTION 3.4.4. CONNECT TVSS AT STANDBY ADI AND ESSENTIAL BUS AS SHOWN:
STANDBY MS311E8-4P
ATTITUDE 6"
INDICATOR C ESSENTIAL BUS
$
FUSE
F1 4A 6" (MAX)
FUSE
Cut TVS leads to 0.5" (2PL) F2 10A
WIRE SHALL
BE 18 AWG TVS
Stripe on TVS must be TVS1 12" (MAX)
toward power bus ASSY
CONNECT TO (TVS2)
AIRFRAME
GROUND
3 POWER WIRES SHALL BE TWISTED PAIR WITH NO MORE THAN SIX INCHES UNTWISTED AT EITHER END.
THE UNIT’S LIGHTING INPUT MUST BE CONFIGURED FOR THE CORRECT LIGHTING BUS VOLTAGE
4 (28 VDC, 14 VDC, 5 VDC). REFER TO THE INSTALLATION MANUAL FOR SWITCH SELECTION OPTIONS
(MID-CONTINENT INSTRUMENTS MANUAL NUMBER 9016182).
IF THERE IS MORE THAN ONE ESSENTIAL BUS, THE BACKUP ADI AND G500/G600 MUST BE INSTALLED ON
5 SEPARATE ESSENTIAL BUSES.
INSTALLER MUST SELECT 5V, 14V, OR 28V LIGHTING ON THE MD421 BATTERY MODULE. FOR SWITCH
6 SELECTION OPTIONS, REFER TO MID-CONTINENT INSTRUMENTS MANUAL P/N 9016391.
MAY BE USED INSTEAD OF CONNECTING PITOT AND STATIC PORTS. A GROUND ON PIN 18, WHEN THE
AIRCRAFT IS IN FLIGHT, ALLOWS FOR FULL AUTOMATIC BACKUP POWER WHEN AIRCRAFT POWER IS
7 LOST. FOR CONFIGURATION REQUIREMENTS, REFER TO MID-CONTINENT INSTRUMENTS MANUAL
P/N 9016391.
FOR PART NUMBERS, REFER TO SECTION 2.4.2.1. FOR AIRCRAFT MODEL-SPECIFIC INFORMATION,
8 REFER TO TABLE K-2. ALTERNATELY, THE FUSE MAY BE INSTALLED ON THE GROUND SIDE OF THE TVS.
TVS2/F2 IS NOT REQUIRED FOR ALL AIRCRAFT MODELS. FOR INFORMATION ON INSTALLING TVS1/F1,
REFER TO SECTION 3.4.3. FOR INSTRUCTIONS ON CREATING THE TVS2 ASSEMBLY, REFER TO
SECTION 3.4.4. CONNECT TVSs AT STANDBY ADI AND ESSENTIAL BUS AS SHOWN:
MD420
1 ESSENTIAL BUS
$
FUSE
F2 10A
WIRE SHALL
BE 18 AWG TVS 12" (MAX)
ASSY
(TVS2)
STRIPE ON TVS
MUST BE TOWARD
STANDBY MS311E8-4P CONNECTOR
ATTITUDE 6"
INDICATOR C
FUSE
F1 4A
6" (MAX)
Cut TVS leads to 0.5" (2PL)
THE MD420 POWER SUPPLY MUST BE MOUNTED WITHIN THE INSTRUMENT PANEL AREA IN
9 NONMETALLIC AIRCRAFT. IN PRESSURIZED AIRCRAFT, THE MD420 MUST BE MOUNTED IN PRESSURIZED
AREA.
TO STORMSCOPE
CONTROL AND DISPLAY
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT CHASSIS WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
DEFAULT SETTING IS RS-232 PORT 6. PORTS 5 OR 8 ARE ALSO AVAILABLE. REFER TO CONFIGURATION
4
SETTINGS IN SECTION 5.5.15.3 FOR ADDITIONAL DETAILS.
5 NOT USED.
IF DUAL GDU 620s ARE INSTALLED, ONLY ONE GDU (THE PRIMARY) CAN CONTROL THE STORMSCOPE.
6 BOTH GDU 620s CAN BE USED TO DISPLAY STORMSCOPE DATA. EITHER GDU 620 #1 OR #2 MAY BE
CONNECTED AS THE PRIMARY STORMSCOPE DISPLAY.
21
GARMIN WEATHER
GDU 620 #1 PFD/MFD GWX 68 GWX 70(R) GWX 75 RADAR
P6201 P400 P751 P27000
A 34 4 4 A
ETHERNET OUT 5 ETHERNET IN
B 35 3 3 B
A 18 5 36 23 23 A
ETHERNET IN 18 ETHERNET OUT
B 37 22 22 B
s s
A 44 56 56 RT ON/OFF
ETHERNET IN
B 15 8 8 SIGNAL GROUND
A 18
ETHERNET OUT
B
s
5
GDU 620 PFD/MFD #2
P6201
B
ETHERNET IN
A
B 18
ETHERNET OUT
A
s
NOTE
Weather radar functionality is only available with GDU 620 v3.00 and later
A 17
ARINC 453/708 IN 2 TERM 10
B 39
A 3 19 19 2 2 A ARINC 429 IN #1
16 ARINC 429 OUT 4 B (CONTROL)
B 25 20 20 3 3
s
WX RADAR ON* 15 24 24 31 31 RT ON/OFF #1
(DISC OUT*)
A 16
9 ARINC 453/708 IN 2
B 38
s
11
17
GDU 620 PFD/MFD #2 12
P6203
14
s
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
4 NOT USED.
6 NOT USED.
7 NOT USED.
WITH GDU 620 SOFTWARE PRIOR TO v7.00, WEATHER RADAR INFORMATION WILL ONLY BE DISPLAYED
8 ON GDU #1. NO WEATHER RADAR INFORMATION WILL APPEAR ON GDU #2. GDU 620 v7.00 AND LATER,
GDU #1 AND #2 HAVE INDIVIDUAL DISPLAY AND CONTROL CAPABILITIES.
IF THE GDU 620 IS THE ONLY EQUIPMENT ON THE ARINC 453/708 OUTPUT BUS FROM THE WEATHER
RADAR, OR IF IT IS DESIRED TO UTILIZE THE GDU 620 INTERNAL TERMINATION RESISTOR, INSTALL THE
10 TERMINATION JUMPER AS SHOWN. THIS LENGTH OF THIS JUMPER SHOULD NOT EXCEED 3.0 INCHES. IF
MULTIPLE PIECES OF EQUIPMENT ARE ON THE ARINC 453/708 BUS, ONLY ONE TERMINATION RESISTOR
SHOULD BE UTILIZED, AT THE LAST LRU ON THE ARINC 453/708 BUS.
THE GDU 620 MAY BE CONNECTED AS INDICATOR #1 OR INDICATOR #2. DO NOT CONNECT THE GDU 620
12 AS INDICATOR #3. FOR DETAILS ON HOW TO CONFIGURE GDU DISPLAY HEAD #1/#2, REFER TO
SECTION 5.5.15.2.
IF THE STRUT SWITCH INPUT IS CONNECTED TO THE WXR, DISCONNECT IT. THE GDU WILL
13 AUTOMATICALLY COMMAND THE WXR TO STANDBY UPON LANDING. THIS ALSO ALLOWS THE PILOT TO
TURN THE WXR ON PRIOR TO TAKEOFF.
SPLICE MUST BE MADE WITHIN 6.0 INCHES OF CONNECTOR BACKSHELL (WITHIN CONNECTOR
14
BACKSHELL IS PREFERRED).
THE WIRING TO THE WEATHER RADAR R/T MUST BE OVERBRAIDED IN THE RADOME AREA, PRIOR TO
17
ENTERING THE METAL FUSELAGE OR METAL WING.
IF ARINC 429 OUT 2 MUST BE USED, BUT IS USED BY ANOTHER LRU, IT IS ACCEPTABLE TO SPLICE
20
TOGETHER THE ARINC 429 WIRING TO EACH LRU.
PRIOR TO GWX SOFTWARE v2.20, ATTITUDE INFORMATION IS NOT PROVIDED TO THE GWX 70(R) OVER
21 THE HSDB INTERFACE. STABILIZATION DATA MUST BE PROVIDED TO THE GWX 70(R) OVER A SEPARATE
ANALOG OR ARINC 429 INTERFACE.
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3
BE LESS THAN 3.0 INCHES.
FOR TRANSPONDER SETUP ITEMS, REFER TO APPENDIX SECTION E.6 FOR GTX 33( )/330( ) TRAFFIC
5 SOURCE INFORMATION. FOR SERIAL ALTITUDE (RS-232) PORT CONFIGURATION, REFER TO
APPENDIX SECTION E.13.
IF POSSIBLE, AN ARINC 429 INTERFACE SHOULD BE USED TO PROVIDE ALTITUDE INFORMATION. FOR
7 ADDITIONAL INFORMATION, REFER TO FIGURE F-18, SHEET 3. IF THE ARINC 429 INTERFACE IS USED,
THIS RS-232 CONNECTION IS NOT REQUIRED.
AUTOPILOT
GDU 620 PFD/MFD or SPERRY COMPUTER
GDU 620 #1 PFD/MFD SPZ-200A 6 SPZ-500 6
TO OTHER AVIONICS
AUTOPILOT
SPERRY
SPZ-200A SPZ-500
GARMIN FZ-500 FZ-500
J1A J1B J1A J1B
GDU 620 #2 P6201
7 2 - 2 - +V OUTPUT
FD ENABLE IN 9 10 31 - 31 - ROLL BIAS OUT OF VIEW
N/C - 11 - 11 HI
GARMIN 9 PITCH PTR
- 12 - 12 LOW GAIN SEL
GDU 620 #1 P6201
- 13 - 13 COMM
s s 11
FD ENABLE IN 9 - 47 - 47 +28 FDC VALID
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
EXISTING ACTIVE-HIGH HDG VALID SIGNAL FROM HSI TO FD COMPUTER MUST BE SUPPLIED DIRECTLY
6 FROM DG ONCE EXISTING HSI IS REMOVED.
FOR DUAL GDU 620 SYSTEMS, CONNECT THE FD SIGNALS TO GDU #2 AS SHOWN. ALL OTHER
7 AUTOPILOT SIGNALS SHOULD BE CONNECTED ONLY TO GDU #1.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
STANDBY INSTRUMENT FOR THE GDU 620 – THE DISPLAY OF THE FLIGHT DIRECTOR MUST BE DISABLED
IN THIS CASE. IF THIS INDICATOR IS BEING RELOCATED TO THE CO-PILOT’S SIDE, WIRING MAY BE
8 CONNECTED IN PARALLEL TO THIS ADI AND THE FLIGHT DIRECTOR MAY BE ENABLED. THE WIRING TO
THIS ADI MUST BE CONNECTED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS. THIS ADI
MUST BE LOCATED IN ACCORDANCE WITH SECTION 2.5.11.8.
9 ENSURE THAT THE PITCH/ROLL STEERING GAIN JUMPERS ARE CONNECTED AS SHOWN.
10 ENSURE THAT THE PITCH/ROLL BIAS OUT OF VIEW JUMPERS ARE CONNECTED AS SHOWN.
FOR DUAL GDU INSTALLATIONS, FLIGHT DIRECTOR WIRING MUST BE DISCONNECTED FROM THE
11
EXISTING ADI.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
12
DISCRETE OUTPUT. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE OUTPUTS, REFER TO
SECTION 5.5.9.
3 4 5 GAD B
AIRCRAFT POWER 2 50 22 AWG AVIONICS BUS 2
3A
AIRCRAFT
AIRCRAFT GND 48 22 AWG GROUND
P432
9
ARINC 429 OUT 1A 43 5 ARINC 429 IN 8A
ARINC 429 OUT 1B 44 ARINC 429 IN 8B 11
27
s s s
12
s
GDU 620 #2
P6203 (IF INSTALLED) 10
5 ARINC 429 IN 8A
27 ARINC 429 IN 8B 11
s
GAD 43e only 12
TVS1 7
AIRCRAFT
AIRCRAFT GND 47 22 AWG GROUND 4
3 4 5 GAD B
AIRCRAFT POWER 2 50 22 AWG AVIONICS BUS 2
F1 3A
TVS1 7
AIRCRAFT
AIRCRAFT GND 48 22 AWG GROUND
P432
9
ARINC 429 OUT 1A 43 5 ARINC 429 IN 8A
ARINC 429 OUT 1B 44 ARINC 429 IN 8B 11
27
s s s
12
s
GDU 620 #2
P6203 (IF INSTALLED) 10
5 ARINC 429 IN 8A
27 ARINC 429 IN 8B 11
s
GAD 43e only 12
AIRCRAFT POWER 1 IS INTERNALLY DIODE ISOLATED FROM AIRCRAFT POWER 2. REFER TO SECTION 5.5
3 FOR GDU AUTOPILOT CONFIGURATION.
CIRCUIT BREAKER SHOULD BE LABELED AS SHOWN. IF GAD 43 IS FED FROM TWO POWER SOURCES,
5 CIRCUIT BREAKERS SHOULD BE LABELED “GAD A” AND “GAD B.”
FOR PART NUMBERS, REFER TO SECTION 2.4.2.1. FOR AIRCRAFT MODEL-SPECIFIC INFORMATION,
7 REFER TO TABLE K-2. FOR INFORMATION ON INSTALLING THE TVS/FUSE, REFER TO SECTION 3.4.3.
ALTERNATELY, THE FUSE MAY BE INSTALLED ON THE GROUND SIDE OF THE TVS. CONNECT TVS AT
GAD 43 AS SHOWN.
ARINC 429 CONNECTION IS STILL REQUIRED EVEN IF NOT USING ATTITUDE (GYRO) OR HEADING
8 OUTPUT FUNCTIONS OF GAD 43e.
ARINC 429 CONNECTION ONLY REQUIRED IF ANALOG NAV (VLOC), ANALOG RADAR ALTITUDE, OR
9 SYNCHRO ADF IS CONNECTED TO THE GAD 43E. DO NOT CONNECT IF THESE FUNCTIONS ARE NOT
BEING UTILIZED.
THERE IS NO DEFAULT CONFIGURATION FOR THIS ARINC 429 INPUT. AN UNUSED ARINC 429 INPUT
11 (INPUTS 4-8 ONLY) MUST BE ASSIGNED TO THIS FUNCTION. REFER TO SECTION 5.5.1.1 FOR DETAILS ON
HOW TO CONFIGURE THE ARINC 429 INPUTS.
CONNECTION FROM GAD 43e CAN BE MADE TO BOTH GDUs AS SHOWN, OR ONLY CONNECTED TO ONE
GDU (EITHER PILOT’S OR CO-PILOT’S) AND GAD 43e NAVIGATION/ADF/RADAR ALTITUDE INFORMATION
12 CROSSFILLED TO THE OTHER GDU. DIRECT CONNECTION TO EACH GDU IS PREFERRED. CROSSFILL
OPTION SHOULD ONLY BE USED IF THERE ARE AN INSUFFICIENT NUMBER OF GDU ARINC 429 INPUTS TO
SUPPORT ALL ARINC 429 INTERFACES IN A PARTICULAR INSTALLATION.
GARMIN AUTOPILOT
GAD 43 HONEYWELL (BENDIX/KING)
4 KAP 100/150 KAP 200
KFC 225 KFC 275
KFC 150 KFC 200
KC 290 KC 295
KC 19X KC 225 KCP 220
MC FC
P431 P19X1 P19X2 P2902 P2952 P2251 P2252 P2201 P2202 P2203
PITCH AC OUT HI 24 Y - - y 50 - 19 - - PITCH ATTITUDE HI
PITCH AC OUT LO 42 - - - - 52 - 1 - - PITCH/ROLL ATTD LO
s
5
ROLL AC OUT HI 23 21 - - CC 51 - 18 - - ROLL ATTITUDE HI
ROLL AC OUT LO 25
s
10VAC REF IN HI 9 - - - w 38 - 43 36 - VG EXCITATION
10VAC REF IN LO 10 - - - s 39 - - 42 - VG REF
either or s
29 21
10VAC REF IN HI 9 - C - - - - - - - VG EXCITATION
10VAC REF IN LO 10 Z - - - - - - - - VG REF
s - 1 - - - - - - - PWR REF
14
- B D - 9 - - 1 - AP DISC
13
6
NO 3
ATTITUDE VALID REFER TO AUTOPILOT IF THE GAD 43 IS UTILIZED TO PROVIDE ATTITUDE INFORMATION TO
NC 4 N/C
RELAY DISCONNECT DIAGRAM THE AUTOPILOT COMPUTER, THE AUTOPILOT DISCONNECT SIGNAL
COM 20 FOR EACH AUTOPILOT MUST GO THROUGH THE GAD 43 TO ALLOW THE GAD 43 TO
MODEL DISCONNECT THE AUTOPILOT WHEN REQUIRED.
HONEYWELL AUTOPILOT
GARMIN (BENDIX/KING)
GAD 43
KFC 250
4 (w/o KA 141)
KCP 299
w/ 065-5016-XX
Adapter Card
P431 P2991 P2992
PITCH AC OUT HI 24 - y PITCH ATTITUDE HI
PITCH AC OUT LO 42 - s GYRO COMMON
s
5
ROLL AC OUT HI 23 - CC ROLL ATTITUDE HI
ROLL AC OUT LO 25 - HH GYRO COMMON
s
10VAC REF IN HI 9 - w VG EXCITATION
10VAC REF IN LO 10 F - VG (PWR) REF
s
29
- j AP DISC
13
6
NO 3 REFER TO AUTOPILOT IF THE GAD 43 IS UTILIZED TO PROVIDE ATTITUDE INFORMATION TO
ATTITUDE VALID DISCONNECT DIAGRAM THE AUTOPILOT COMPUTER, THE AUTOPILOT DISCONNECT SIGNAL
NC 4 N/C FOR EACH AUTOPILOT MUST GO THROUGH THE GAD 43 TO ALLOW THE GAD 43 TO
RELAY
COM 20 MODEL DISCONNECT THE AUTOPILOT WHEN REQUIRED.
6 COM 20 BB - - 15 13 - 19 VG VALID
ATTITUDE
NC 4
13 VALID RELAY
NO 3 15
6 COM 20 BB - - - 15 13 - VG VALID
ATTITUDE
NC 4 N/C
13 VALID RELAY
NO 3
** existing wiring (shown for
20 +26 VDC OUT 6 reference only)
FOR THE ABOVE AUTOPILOTS, THERE IS NO NEED TO ROUTE THE AUTOPILOT
DISCONNECT SIGNAL THROUGH THE GAD 43 .
NO 3
6 ATTITUDE VALID RELAY
COM 20 AP DISC
RELAY
(EXTERNAL)
A/P DISC
SWITCH(ES)
(EXISTING)
AUTOPILOT DISCONNECT – KFC 250
GAD 43 USED TO REPLACE KI 256 ADI COPILOT
TO AUTOPILOT C/B
KA 136 PILOT
TO GAD 43 C/B TRIM ADAPTER 7
P1362 DISENG 8
NO 3
6 ATTITUDE VALID RELAY
COM 20 AP DISC
RELAY
(EXTERNAL)
NO 22 - - - - 10 - 25 - AP INTERLOCK
6 AP INTERLOCK RELAY NC 21 N/C
COM 5
13
HONEYWELL AUTOPILOT
(BENDIX/KING)
KFC 150
GARMIN KC 296 KC 191
4 Yaw CompKC 192
GAD 43
P431 P2961 P2962 P19X1
YAW RATE / BARO CORR. OUT 19 2 - - YAW RATE (HIGH)
YAW RATE (LO)
18 YAW RATE / BARO CORR. GND 40 C - -
s
- 7 - YAW ANNUNCIATE
23
- - 15 YD ANNUNCIATE IN
GARMIN AUTOPILOT
HONEYWELL
GAD 43e (BENDIX/KING)
4 KAP 150
KFC 150
KC 191
KC 192
P19X1
P432
8 STROBE
ALT PRESELECT CLOCK 21 L SERIAL CLOCK
ALT PRESELECT DATA 1 J SERIAL DATA
s
22 P2211/P3211
10 SERIAL CLOCK
30 SERIAL DATA
GARMIN AUTOPILOT
GAD 43e HONEYWELL
4 (BENDIX/KING)
KFC 275
KFC 325
KCP 220
P432 P2201 P2202
ALT PRESELECT CLOCK 21 31 SERIAL CLOCK
ALT PRESELECT DATA 1 47 SERIAL DATA
s
HONEYWELL
(BENDIX/KING)
KDC 298 ADC
EXISTING AIRCRAFT WIRING (KFC 250 ONLY)
Y VERT TRIM SWITCH IN
AUTOPILOT
HONEYWELL
(BENDIX/KING) 26
TO EXISTING
AIRCRAFT WIRING 27 KFC 200 KFC 250
KC 295 KCP 299
P2951 P2952 J1 J2
ALT LIGHT* 11 d - d - ALT LIGHT
GS LIGHT* 13 j - j - GS LIGHT
GA SW
(EXISTING)
AT GAD 43/43e, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
ALL WIRES FROM RELAY TO AP DISC INPUT MUST BE OF THE SIZE SPECIFIED IN THE AUTOPILOT
8 INSTALLATION MANUAL TO SUPPORT THE CURRENT LOAD FROM THE DISCONNECT CIRCUIT.
9 THE YAW RATE SETTING MUST BE “NONE” TO SUPPORT BARO CORRECTION OUTPUT.
IF THE ENCODING ALTIMETER IS BEING REPLACED, A BLIND ENCODER MUST BE USED TO SUPPLY GRAY
10
CODE ALTITUDE TO THE AUTOPILOT.
11 POWER TO THE SONALERT MUST NOT BE INTERRUPTED BY THE EXTERNAL GAD 43/43e AP DISC RELAY.
IF DUAL AP DISC/TRIM INTRPT SWITCHES ARE INSTALLED, INSTALL THE GAD 43 EXTERNAL RELAY
12
BETWEEN THE KCP 220 AND FIRST AP DISC/TRIM INTRPT SWITCH.
THE GAD 43/43e INTERNAL RELAY “NO” CONTACT (P431-3 / 22) IS CONNECTED TO THE “COM” CONTACT
13
(P431-20 / 5) WHEN THE GAD 43 ATTITUDE OUTPUT IS VALID AND OPEN OTHERWISE.
IF THE GAD 43/43e IS USED TO REPLACE THE ADI, AND THE WIRING TO THE EXISTING ADI IS REMOVED,
14
ENSURE THAT GROUND REFERENCE PINS REMAIN JUMPERED AS SHOWN.
P431-21 (RELAY CONTACT NC) MAY BE LEFT OPEN WHEN INTERFACING TO THE KFC 250 AUTOPILOT,
15
BUT MUST BE GROUNDED AS SHOWN WHEN INTERFACING TO THE KFC 325.
P431
26 VAC REF HI
26 VAC REF LO
s
TO AIRCRAFT 26 VAC
REFERENCE
or
P431
26 VAC REF HI
s
TO AIRCRAFT 26 VAC
REFERENCE
WHEN INSTALLING THE GAD 43/43e AS AN ATTITUDE SOURCE IN AN INSTALLATION UTILIZING THE KA 141
AUTOPILOT MONITOR, THE GAD 43/43e PITCH AND ROLL OUTPUTS ARE CONNECTED TO THE KA 141 AS
17
SHOWN AND NOT DIRECTLY TO THE FLIGHT COMPUTER. ALL OTHER CONNECTIONS TO THE KA 141 ARE
RETAINED AS-IS.
THIS OUTPUT CAN ONLY BE USED TO PROVIDE BARO-CORRECTION INFORMATION OR YAW RATE
18
INFORMATION, AND NOT BOTH SIMULTANEOUSLY.
IF THE GAD 43/43e IS USED TO PROVIDE BARO-CORRECTION TO THE AUTOPILOT, THE AUTOPILOT MUST
19
BE RECALIBRATED TO THE ALTITUDE SOURCE. REFER TO SECTION 5.7.2.
20 THE 26 VDC OUTPUT FROM THE GAD 43/43e CAN SOURCE UP TO 300 MILLIAMPS OF CURRENT.
THE GROUND REFERENCE AT P2202-42 IS ALSO USED BY THE KDC 222. THE CONNECTION TO THE
21 KDC 222 MUST BE LEFT INTACT AS PART OF THIS MODIFICATION.
THE KA 185A / KAP 315A ANNUNCIATOR PANEL MUST BE REMOVED WHEN THE GDU 620 IS INSTALLED.
22 MODE INFORMATION IS TRANSMITTED FROM THE KCP 220 VIA ARINC 429 AND MUST BE ENABLED FOR
DISPLAY ON THE GDU 620.
WHEN THE KRG 331 RATE GYRO IS REMOVED AND REPLACED BY THE GAD 43/43e, P2962-7 MUST BE
23 CONNECTED DIRECTLY TO P19X1-15 AS SHOWN.
OTHER AUTOPILOT INPUTS USE THE 26 VAC REFERENCE FOR THE COURSE AND HEADING DATUMS.
24 REFER TO FIGURE F-11.
GAD 43( ) PINS P431-9, -10, -18, -19, -34, -38, -39, AND -40 REQUIRE DOUBLE SHIELDED CABLE PER
MIL-C-27500 WHEN THE GAD 43( ) IS INSTALLED IN A NOSE AVIONICS BAY THAT IS PROTECTED ENTIRELY
BY A FIBERGLASS FAIRING WITH NO METALLIC MESH. THE EXTRA SHIELD IS NOT REQUIRED IF THE
AVIONICS BAY IS PROTECTED BY A CARBON FIBER FAIRING OR METAL STRUCTURE WITH FIBERGLASS
ACCESS PANELS. REFER TO SECTION 2.5.11.9.
29
ALL INDIVIDUAL SHIELDS MUST BE GROUNDED AT BOTH ENDS OF EACH SEGMENT IN THE SAME
MANNER AS A SINGLE SHIELDED WIRE.
IF PINS P431-34 AND P431-37 ARE GROUNDED TO AIRCRAFT GROUND, GROUNDS MUST BE LESS THAN 18
INCHES.
- 45 PITCH DATA I X
- 49 PITCH DATA I Y
13
6.8mH
ROLL DATA X 30 2 - ROLL DATA II X
6.8mH
ROLL DATA Y 14 3 - ROLL DATA II Y
ROLL DATA Z 44 23 - ROLL DATA II Z
s
- 50 ROLL DATA I X
- 46 ROLL DATA I Y
14
YAW RATE OUT + 19 - 48 YAW RATE SIG+
8
YAW RATE OUT ‐ 40 - 52 YAW RATE SIG-
s
ATTITUDE VALID OUT 3 13 - GYRO VALID+
DISENG
22 AWG 17
ENG
22 AWG 15 - COMPASS MONITOR
22 AWG 15
HEADING VALID* 2 22 AWG
COMPASS
VALID RELAY
16
9+26VDC OUT 6
ATTITUDE VALID COMMON 20
TO
GDU 620
AT GAD 43/43e, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
ONLY SPECIFIC APS-65 MODELS WILL ACCEPT ATTITUDE FROM THE GAD 43/43e. REFER TO
4
APPENDIX SECTION E.14 FOR COMPATIBILITY INFORMATION.
FOR GAD 43/43e SETUP ITEMS, REFER TO SECTION 5.5.14. THE YAW RATE SETTING MUST BE
5 200 MV/DEG/SEC TO SUPPORT APS-65.
26 VAC 400HZ REFERENCE POWER FOR THE GAD 43/43e, GDU 620, AND AUTOPILOT MUST BE FROM THE
6
SAME SOURCE AND IN PHASE.
WHENEVER POSSIBLE, EXISTING SOURCES OF 26 VAC SHOULD BE UTILIZED FOR THIS REFERENCE
7 INPUT. THE 26 VAC OUTPUT IS CAPABLE OF SUPPLYING UP TO 300 MA AT 26 VAC (7.8 VA) TO OTHER
EQUIPMENT.
IF THE EXISTING 400 HZ REFERENCE IS BEING REMOVED FROM THE AIRCRAFT, THE GAD 43/43e CAN BE
USED AS THE 26 VAC 400 HZ REFERENCE, AS FOLLOWS:
IF THE APS-65 HAS A PULSED YAW RATE INPUT (E.G., FROM THE MCS-65) THEN THIS CONNECTION TO
8 THE GAD 43 IS NOT REQUIRED.
9 THE 26 VDC OUTPUT FROM THE GAD 43 CAN SOURCE UP TO 80 MILLI-AMPS OF CURRENT.
THE GAD 43 CANNOT BE USED TO PROVIDE THE ALTITUDE PRESELECTOR FUNCTION WITH ANY APS-65
11 COMPUTER THAT CURRENTLY USES THE PRE-80 ALTITUDE PRESELECTOR.
12 ADDITIONAL INTERFACES TO COLLINS AUTOPILOTS USING THE GAD 43/43e ARE SHOWN IN FIGURE F-29.
INDUCTORS ARE NOT REQUIRED IF EXISTING APS-65 AUTOPILOT SYSTEM PREVIOUSLY INTERFACED
13 WITH DIGITAL AHRS (I.E., AHC-1000A/S OR 3000A/S). REFER TO SECTION 2.4.2.3.2 FOR INDUCTOR
SPECIFICATIONS AND SECTION 3.4.5 FOR INDUCTOR INSTALLATION.
IF PINS P431-34 AND P431-37 ARE GROUNDED TO AIRCRAFT GROUND, GROUNDS MUST BE LESS THAN
18 INCHES.
THE COLLINS APC-65 REQUIRES A COMPASS VALID INPUT (+18 VDC TO +30 VDC) INTO J1-15 FOR
15
PROPER OPERATION.
INSTALL COMPASS VALID RELAY AS SHOWN. USE M39016/6-204M OR -207M. THIS RELAY IS ENERGIZED
16 (ENGAGED) WHEN P431-2 ON THE GAD 43/43E IS ACTIVE-LOW. THIS STATE PROVIDES HI SIGNAL TO THE
APC-65 COMPASS MONITOR INPUT.
ALL WIRES FROM THE RELAY TO THE AP COMPASS MONITOR INPUT MUST BE OF THE SIZE SPECIFIED IN
17
THE AUTOPILOT INSTALLATION MANUAL TO SUPPORT THE CURRENT LOAD.
FOR PIAGGIA P.180 AIRCRAFT WITH COLLINS APC-65A, THE EXISTING VERTICAL GYRO MUST BE
RETAINED TO PROVIDE THE AUTOPILOT SYNCHRONOUS PITCH AND ROLL OUTPUT FOR ATTITUDE. THE
18 PITCH DATA, ROLL DATA, AND ATTITUDE VALID OUT DISCRETE MUST BE SUPPLIED BY THE EXISTING
VERTICAL GYRO.
HEADING
4 (26VAC REFERENCE REMOVED FROM AIRCRAFT)
GARMIN
GAD 43/43e P431 INTERFACING EQUIPMENT
5
HDG SYNCHRO OUT X 8 X
HDG SYNCHRO OUT Y 7 Y
5
HDG SYNCHRO OUT Z 41 Z
s
ARINC 407
6 HDG VALID OUT* 2 VALID 7 SYNCHRO
HEADING IN
26VAC REF IN HI 39
8 26VAC OUT HI 18 HI 26 VAC
26VAC LO 34 LO REF
s
115VAC REF IN HI 38
AIRCRAFT 115 VAC 400 HZ
115VAC REF IN LO 37
s
AT GAD 43, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST BE
3 LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT A
CONDUCTOR AS PRACTICAL.
DEVICES THAT CONNECT TO THE EXISTING HEADING SYNCHRO MAY BE CONNECTED TO THE GAD 43
5 HEADING SYNCHRO OUTPUTS. SHIELDED TWISTED TRIPLE/PAIR IS RECOMMENDED, BUT EXISTING
WIRING MAY BE USED.
OPTIONAL CONNECTION. NOT ALL SYSTEMS THAT UTILIZE SYNCHRO HEADING ACCEPT A HEADING
7
VALID INPUT.
WHENEVER POSSIBLE, EXISTING SOURCES OF 26 VAC SHOULD BE UTILIZED. THE 26 VAC OUTPUT FROM
8 THE GAD 43 CAN SOURCE UP TO 300 mA OF CURRENT.
Bendix
AUTOPILOT
M-4C 14 M-4D 15
5536E-2 5536F 5485A
GDU 620 Comp. Amp. Comp. Amp. 5487G
P6203 P1 P2 P1 P2 P4
A/P HEADING ERROR HI 18 6 - - - 6 HDG DAT H’
+28 VDC
N/C
- 51 - 51 - LOC + 28
ILS/GPS APPROACH*
(DISC OUT 8*) 46
17.
7 LOC RELAY
A/P AC REF HI 20
A/P AC REF LO 42
s
OFF MODE + - Z ON
FLIGHT
FD ROLL RIGHT - U DIRECTOR
FD ROLL LEFT - T
(OPTIONAL) 13
FD PITCH UP - F
FD PITCH DOWN - k
AUTOPILOT
Bendix M-4D COMPUTER
5536F w/
GARMIN 4007463-0501
FD Adapter
GDU 620 P6201 P1 P2
FD ENABLE IN 9 39 - FD ENG
GARMIN OFF
GDU 620 #2 P6201 28VDC
10
FD ENABLE IN 9 ON
9 FLIGHT
FD ROLL RIGHT 35 DIRECTOR
FD ROLL LEFT 34
s 13
FD PITCH UP 15
FD PITCH DOWN 16
s AUTOPILOT
Bendix M-4D
5536F w/
GARMIN 4007463-0501
FD Adapter
GDU 620 #1 P6201 P1 P2
s s
FD ENABLE IN 9 39 - FD ENG
AT THE GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS
3 MUST BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS
SHORT A CONDUCTOR AS PRACTICAL.
5 CONNECTIONS ARE REQUIRED ONLY FOR THOSE INPUTS THAT THE AUTOPILOT COMPUTER SUPPORTS.
USE TRIAD TRANSFORMER P/N TY-141P. IN SOME INSTALLATIONS, EXISTING TRANSFORMERS (COLLINS
6
P/N 677-9020-00) MAY BE USED.
IT IS NECESSARY TO INSTALL A RELAY TO INVERT THE POLARITY OF THE “ILS/GPS APPROACH” SIGNAL
7
FROM ACTIVE-LOW TO ACTIVE-HIGH FOR INPUT INTO THE 5536E/F COMPUTER AMPLIFIER.
FLIGHT DIRECTOR WIRING TO EXISTING ADI MUST BE DISCONNECTED IF THIS INDICATOR IS USED AS A
STANDBY INSTRUMENT FOR THE GDU 620. IF THIS INDICATOR IS BEING RELOCATED TO THE CO-PILOT’S
8 SIDE, WIRING MAY BE CONNECTED IN PARALLEL TO THIS ADI. THE WIRING TO THIS ADI MUST BE
CONNECTED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS. THIS ADI MUST BE
LOCATED ON IN ACCORDANCE WITH SECTION 2.5.11.8.
CONNECT GDU 620 TO EXISTING FLIGHT DIRECTOR SWITCH AS SHOWN. GDU 620 FD ENABLE IN IS
9 ACTIVE-HIGH.
FOR DUAL GDU 620 SYSTEMS, CONNECT THE FD SIGNALS TO GDU #2 AS SHOWN. ALL OTHER
10
AUTOPILOT SIGNALS SHOULD BE CONNECTED ONLY TO GDU #1.
IF THE FLIGHT DIRECTOR IS BEING DISPLAYED ON THE CO-PILOT’S ADI, THIS FLIGHT DIRECTOR
11 ALIGNMENT MUST BE CORRECTLY ADJUSTED IN ACCORDANCE WITH THE MANUFACTURER’S
INSTRUCTIONS PRIOR TO MAKING ANY ADJUSTMENTS TO THE GDU 620.
FOR DUAL GDU INSTALLATIONS, FLIGHT DIRECTOR WIRING MUST BE DISCONNECTED FROM THE
12
EXISTING ADI.
ADDITIONAL DROP DOWN RESISTORS MAY BE REQUIRED TO ENSURE THAT THE HEADING AND COURSE
ERROR SIGNALS TO THE 5536E( ) COMPUTER-AMPLIFIER ARE WITHIN THE CORRECT OPERATING
14
RANGE. REFER TO BENDIX “I.B. 2004 PART 1 INSTALLATION MANUAL M-4C AFCS PARAGRAPH 2-5
“TROUBLESHOOTING PROCEDURES FOR PREFLIGHT CHECKOUT.”
THE 115VAC 400 Hz EXCITATION FOR THE AUTOPILOT (P2-40), AND THE 26VAC 400 Hz REFERENCE
16 VOLTAGE FOR THE GDU 620 (P6203-20), MUST BE IN PHASE WITH EACH OTHER FOR PROPER FEEDBACK
OF THE HEADING AND COURSE ERRORS TO THE AUTOPILOT COMPUTER.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
17
DISCRETE OUTPUT. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE OUTPUTS, REFER TO
SECTION 5.5.9.
P6203
4 GSR REMOTE PWR* 47 16 IRIDIUM RMT PWR ON*
AUDIO PANEL
5
TEL MIC AUDIO OUT HI 4 GSR 56 AUDIO IN HI
TEL MIC AUDIO OUT LO 5 GSR 56 AUDIO IN LO
(OPTIONAL)
TEL AUDIO IN HI 1 GSR 56 AUDIO OUT HI
TEL AUDIO IN LO 2 GSR 56 AUDIO OUT LO
s
NOTES
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT THE SHIELD GROUNDS AT THE GSR 56 TO ITS CONNECTOR
BACKSHELL IN ACCORDANCE WITH GSR 56 INSTALLATION INSTRUCTIONS.
DEFAULT OUTPUT PIN SHOWN. IT IS RECOMMENDED THAT THE DEFAULT OUTPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
4
DISCRETE OUTPUT. REFER TO SECTION 5.5.9 FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE
OUTPUTS.
5 OPTIONAL AUDIO CONNECTIONS ARE REQUIRED IF THE PHONE FEATURE OF THE GSR 56 IS UTILIZED.
5 RADAR
FREE ALTIMETER
GARMIN FLIGHT COLLINS HONEYWELL
GARMIN
GDU 620 #2 7 GRA 55/ RA-4500 RAC 870 KRA 405B
5500
P6203 P1 P1 P1 P4051
RAD ALT PUSH-TO-TEST
n - - 40 U PUSH-TO-TEST IN
4 (DISC OUT N) 4 4
5 RADAR
FREE ALTIMETER
GARMIN FLIGHT COLLINS HONEYWELL
GARMIN GRA 55/ RA-4500 RAC 870 KRA 405B
GDU 620 #1 7 5500
P6203 P1 P1 P1 P4051
RAD ALT PUSH-TO-TEST*
n - - 40 U PUSH-TO-TEST IN
4 (DISC OUT N*)
4 4
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
THERE IS NO DEFAULT CONFIGURATION FOR THIS DISCRETE OUTPUT. AN UNUSED DISCRETE OUTPUT
4 MUST BE ASSIGNED TO THIS FUNCTION. REFER TO SECTION 5.5.9 FOR DETAILS ON HOW TO CONFIGURE
THE DISCRETE OUTPUTS.
6 IF DUAL GDU 620s ARE INSTALLED, THE RADAR ALTIMETER MUST BE ENABLED ON BOTH GDU 620s.
DEFAULT ARINC 429 INPUT SHOWN. OTHER ARINC 429 INPUT (INPUTS 4-8 ONLY) MAY BE USED INSTEAD.
8 REFER TO SECTION 5.5.1.1 FOR DETAILS ON HOW TO CONFIGURE THE ARINC 429 INPUTS.
CONNECTION FROM RADAR ALTIMETER CAN BE MADE TO BOTH GDUS AS SHOWN, OR ONLY
CONNECTED TO ONE GDU (EITHER PILOT’S OR CO-PILOT’S) AND RADAR ALTITUDE INFORMATION AND
9 CONTROL CROSS-FILLED TO THE OTHER GDU. DIRECT CONNECTION TO EACH GDU IS PREFERRED.
CROSS-FILL OPTION SHOULD ONLY BE USED IF THERE ARE AN INSUFFICIENT NUMBER OF GDU ARINC
429 INPUTS TO SUPPORT ALL ARINC 429 INTERFACES IN A PARTICULAR INSTALLATION.
THE 429 SPEED SELECT* PROGRAM PIN (P1-10) MUST BE LEFT OPEN FOR A LOW-SPEED ARINC 429
10 OUTPUT. IF HIGH-SPEED OPERATION IS DESIRED, THE CORRESPONDING GDU 620 ARINC 429 INPUT
MUST BE SET TO HIGH-SPEED.
4
GARMIN GDU 620 (#1 or #2) CAMERA SYSTEM
Max-Viz
2 P6201 EVS-1500
3 J4
COMPOSITE VIDEO IN 1 (2) 1 (20) RG 179 12 VIDEO OUT
COMPOSITE VIDEO RTN 1 (2) 22 (22) 13 VIDEO RTN
5
NOTES
4 REFER TO APPENDIX SECTION E.16 FOR RESTRICTIONS ON CAMERA INSTALLATION AND LOCATION.
IF THE GDU SYSTEM ID IS ALSO GOING TO PIN P6201-22, GROUND IT TO THE SHIELDBLOCK INSTEAD.
5 REFER TO FIGURE F-2 FOR DETAILS.
P6202 P1001
RS-232 IN 3 12 7 RS-232 OUT 2
RS-232 GND 3 46 45 RS-232 GND 2
s s
TIME MARK IN 1A 40 3 TIME MARK OUT A
GPS 1
TIME MARK IN 1B 41 22 TIME MARK OUT B
s s
GTN 6XX/7XX #2
P1001
47 ARINC 429 IN 2A
4 6 7
66 ARINC 429 IN 2B
s
RS-232 IN 4 13 7 RS-232 OUT 2
RS-232 GND 4 47 45 RS-232 GND 2
s s
s
10 SYSTEM ID PROGRAM*
Figure F-35 GPS Source Interconnect - GTN 6XX/7XX (Single GDU 620)
Sheet 1 of 2
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
4 IF ONLY ONE GTN 6XX/7XX IS INSTALLED, CONNECT AS SHOWN FOR GTN #1.
IF TERRAIN ALERTING OR TAWS B IS ENABLED ON THE GTN 6XX/7XX UNIT INSTALLED, THEN THE GTN
MUST BE CONNECTED AS GTN #1—ONLY TERRAIN ALERTING OR TAWS ANNUNCIATIONS FROM GTN #1
7
ARE DISPLAYED ON THE PFD. IF TWO GTN UNITS WITH TERRAIN ALERTING OR TAWS ENABLED ARE
INSTALLED, THE GTN UNIT THAT IS CONNECTED TO THE AUDIO PANEL MUST BE CONNECTED AS GTN #1.
9 REFER TO FIGURE F-37 AND FIGURE F-38 FOR HSDB ARCHITECTURE REQUIREMENTS.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
11 ARINC 429 INPUT (INPUTS 4-8 ONLY). REFER TO SECTION 5.5.1.1 FOR DETAILS ON HOW TO CONFIGURE
THE ARINC 429 INPUTS.
Figure F-35 GPS Source Interconnect - GTN 6XX/7XX (Single GDU 620)
Sheet 2 of 2
11 ARINC 429 IN 5A 8
ARINC 429 IN 5B 25
s
11
ARINC 429 IN 5A 8 9 ARINC 429 OUT 2A
ARINC 429 IN 5B 25 28 ARINC 429 OUT 2B
s s
s
10 SYSTEM ID PROGRAM*
Figure F-36 GPS Source Interconnect - GTN 6XX/7XX (Dual GDU 620s)
Sheet 1 of 2
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0" INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
FOR INSTALLATIONS WITH DUAL GDUs, TWO SUITABLE GPS SENSORS ARE REQUIRED. IF BOTH ARE NOT
4 GTN NAVIGATORS, THEN THE OTHER GPS NAVIGATOR MAY BE CONNECTED AS GPS #2 WITH THE
CORRESPONDING PINS CONNECTED IN LIEU OF GTN #2.
IF TERRAIN ALERTING OR TAWS B IS ENABLED ON THE GTN 6XX/7XX UNIT INSTALLED, THEN THE GTN
MUST BE CONNECTED AS GTN #1—ONLY TERRAIN ALERTING OR TAWS ANNUNCIATIONS FROM GTN #1
7
ARE DISPLAYED ON THE PFD. IF TWO GTN UNITS WITH TERRAIN ALERTING OR TAWS ENABLED ARE
INSTALLED, THE GTN UNIT THAT IS CONNECTED TO THE AUDIO PANEL MUST BE CONNECTED AS GTN #1.
9 REFER TO FIGURE F-37 AND FIGURE F-38 FOR HSDB ARCHITECTURE REQUIREMENTS.
DEFAULT ARINC 429 INPUT PORT SHOWN. IT IS RECOMMENDED THAT THE DEFAULT INPUT BE UTILIZED
WHENEVER POSSIBLE; HOWEVER, THIS FUNCTION MAY BE CONFIGURED ON ANOTHER AVAILABLE
11 ARINC 429 INPUT (INPUTS 4-8 ONLY). REFER TO SECTION 5.5.1.1 FOR DETAILS ON HOW TO CONFIGURE
THE ARINC 429 INPUTS.
Figure F-36 GPS Source Interconnect - GTN 6XX/7XX (Dual GDU 620s)
Sheet 2 of 2
10 10
ADS-B IN SOURCE GDL 88 GTX 345
P881 P3252
5 6
ETHERNET IN A 51 7 33 ETHERNET OUT 3A
ETHERNET IN B 52 2 32 ETHERNET OUT 3B
ETHERNET OUT A 31 ETHERNET IN 3A 9
53 6
ETHERNET OUT B 54 1 30 ETHERNET IN 3B
s s
10 10
ADS-B IN SOURCE GDL 88 GTX 345
P881 P3252
5 6
ETHERNET IN A 51 7 33 ETHERNET OUT 3A
ETHERNET IN B 52 2 32 ETHERNET OUT 3B
ETHERNET OUT A 53 6 31 ETHERNET IN 3A
ETHERNET OUT B 54 1 30 ETHERNET IN 3B
s s
GARMIN
WEATHER RADAR GWX 68 GWX 70 GWX 75
P400 P751 P27000 5 6
ETHERNET IN A 34 4 4 59 ETHERNET OUT 4A
ETHERNET IN B 35 3 3 58 ETHERNET OUT 4B
ETHERNET OUT A 36 23 23 57 ETHERNET IN 4A
ETHERNET OUT B 37 22 22 56 ETHERNET IN 4B
s s
10 10
ADS-B IN SOURCE
GDL 69 SERIES GDL 88 GTX 345
P691 8
5 6 P881 P3252
26 ETHERNET IN 2B 51 7 ETHERNET IN A
27 ETHERNET IN 2A 9 52 2 ETHERNET IN B
28 ETHERNET OUT 2B 53 6 ETHERNET OUT A
29 ETHERNET OUT 2A 54 1 ETHERNET OUT B
s s
25 ETHERNET OUT 1A
24 ETHERNET OUT 1B
23 ETHERNET IN 1A
22 ETHERNET IN 1B
s
10 10
ADS-B IN SOURCE
GDL 88 GTX 345 GTS 8XX
P8001
P881 P3252 5 6 5 6
ETHERNET IN A 51 7 8 ETHERNET OUT 1A ETHERNET OUT 3A 25 54 ETHERNET IN A
ETHERNET IN B 52 2 9 ETHERNET OUT 1B ETHERNET OUT 3B 26 55 ETHERNET IN B
ETHERNET OUT A 53 6 6 ETHERNET IN 1A ETHERNET IN 3A 23 52 ETHERNET OUT A
ETHERNET OUT B 54 1 7 ETHERNET IN 1B ETHERNET IN 3B 24 53 ETHERNET OUT B
s s s s
10 10 GARMIN WEATHER
ADS-B IN SOURCE GWX 68 GWX 70 GWX 75 RADAR
GDL 88 GTX 345
5 6 P400 P751 P27000
P881 P3252 5 6 ETHERNET OUT 3A 25 34 4 4 ETHERNET IN A
ETHERNET IN A 51 7 8 ETHERNET OUT 1A ETHERNET OUT 3B 26 35 3 3 ETHERNET IN B
ETHERNET IN B 52 2 9 ETHERNET OUT 1B ETHERNET IN 3A 23 36 23 23 ETHERNET OUT A
ETHERNET OUT A 53 6 6 ETHERNET IN 1A ETHERNET IN 3B 24 37 22 22 ETHERNET OUT B
ETHERNET OUT B 54 1 7 ETHERNET IN 1B s s
s s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
HSDB PORT SELECTIONS SHOWN ARE SUGGESTIONS – ANY FREE HSDB PORT ON AN LRU MAY BE USED
7
UNLESS SPECIFICALLY REQUIRED BY THE MANUFACTURER’S INSTALLATION DOCUMENTATION.
IF A GDL 69 SERIES UNIT IS NOT INSTALLED, THE GTS 8XX SHOULD STILL BE CONNECTED DIRECTLY TO
8 THE GTN 6XX/7XX.
ETHERNET PORT 2, 3, OR 4 MAY BE USED. FOR ADDITIONAL DETAILS, REFER TO THE GDL 69
9 INSTALLATION MANUAL.
ANY AVAILABLE ETHERNET PORT MAY BE USED. FOR ETHERNET PORT SETTINGS, REFER TO THE LRU
10 TSO INSTALLATION MANUAL.
GARMIN WEATHER
GWX 68 GWX 70(R) GWX 75 RADAR
GDU 620 PFD/MFD #1 P6201
5 7 P400 P751 P27000
ETHERNET OUT 1A 13 34 4 4 ETHERNET IN A
ETHERNET OUT 1B 14 35 3 3 ETHERNET IN B
ETHERNET IN 1A 11 36 23 23 ETHERNET OUT A
ETHERNET IN 1B 12 37 22 22 ETHERNET OUT B
s s
11 11
ADS-B IN SOURCE
ETHERNET IN 2A 30 GDL 88 GTX 345
ETHERNET IN 2B GDL 69 SERIES
31 P691 P881 P3252
5 7
ETHERNET OUT 2A 32 51 7 ETHERNET IN 1A
ETHERNET OUT 2B ETHERNET OUT 3A 33
33 52 2 ETHERNET IN 1B
s ETHERNET OUT 3B 32
ETHERNET IN 3A 31 53 6 ETHERNET OUT 1A
9 54 1 ETHERNET OUT 1B
5 7 ETHERNET IN 3B 30
s s
GDU 620 PFD/MFD #2
P6201
P8001 GTS 8XX
ETHERNET IN 2B 31 5 7
ETHERNET IN 2A 30 ETHERNET OUT 2A 29 54 ETHERNET IN A
ETHERNET OUT 2B 33 ETHERNET OUT 2B 28 55 ETHERNET IN B
ETHERNET OUT 2A 32
s 9 ETHERNET IN 2A 27 52 ETHERNET OUT A
P691 ETHERNET IN 2B 26 53 ETHERNET OUT B
5 7 s s
ETHERNET IN 1A 11 25 ETHERNET OUT 1A
ETHERNET IN 1B 12 24 ETHERNET OUT 1B
ETHERNET OUT 1A 13 23 ETHERNET IN 1A
ETHERNET OUT 1B 14 22 ETHERNET IN 1B
s s
11 11
ADS-B IN SOURCE
GDU 620 PFD/MFD #2 GDL 88 GTX 345
P6201
5 7 P881 P3252
ETHERNET IN 2B 31 ETHERNET OUT 4A 59 51 7 ETHERNET IN 1A
ETHERNET IN 2A 30 ETHERNET OUT 4B 58 52 2 ETHERNET IN 1B
ETHERNET OUT 2B 33 ETHERNET IN 4A 57 53 6 ETHERNET OUT 1A
9
ETHERNET OUT 2A 32 P691 ETHERNET IN 4B 56 54 1 ETHERNET OUT 1B
s
5 7 s s
ETHERNET IN 1A 11 29 ETHERNET OUT 2A
ETHERNET IN 1B 12 28 ETHERNET OUT 2B
ETHERNET OUT 1A 13 27 ETHERNET IN 2A 9
ETHERNET OUT 1B 14 26 ETHERNET IN 2B
s s
GARMIN WEATHER
GWX 68 GWX 70(R) GWX 75 RADAR
P400 P751 P27000
5 7
ETHERNET IN 1A 11 36 23 23 ETHERNET OUT A
ETHERNET IN 1B 12 37 22 22 ETHERNET OUT B
ETHERNET OUT 1A 13 34 4 4 ETHERNET IN A
ETHERNET OUT 1B 14 35 3 3 ETHERNET IN B
s s
GDU 620 PFD/MFD #1 P6201 GMC 605 GTS 8XX P691 GDL 69 SERIES
P6051 P8001 5 7
5 7
ETHERNET OUT 1A 13 44 ETHERNET IN 2A ETHERNET IN A 54 33 ETHERNET OUT 3A
ETHERNET OUT 1B 14 45 ETHERNET IN 2B ETHERNET IN B 55 32 ETHERNET OUT 3B
9 ETHERNET IN 1A 11 46 ETHERNET OUT 2A ETHERNET OUT A 52 31 ETHERNET IN 3A
ETHERNET OUT B 53 30 ETHERNET IN 3B 9
ETHERNET IN 1B 12 47 ETHERNET OUT 2B s
s s s
11 11
ADS-B IN SOURCE
GDL 88 GTX 345
P881 P3252
5 7
51 7 ETHERNET IN 1A
52 2 ETHERNET IN 1B
53 6 ETHERNET OUT 1A
ETHERNET IN 2A 30
54 1 ETHERNET OUT 1B
ETHERNET IN 2B 31 s
ETHERNET OUT 2A 32
P1002
ETHERNET OUT 2B 33 8 GTN 6XX/7XX (GPS #2)
s P1002
7 ETHERNET IN 1B ETHERNET OUT 4A 4 23 ETHERNET IN 1A
6 ETHERNET IN 1A ETHERNET OUT 4B 5 22 ETHERNET IN 1B
GDU 620 PFD/MFD #2 9 ETHERNET OUT 1B ETHERNET IN 4A 13 25 ETHERNET OUT 1A
P6201
8 ETHERNET OUT 1A ETHERNET IN 4B 14 24 ETHERNET OUT 1B
s s s
ETHERNET IN 2B 31
ETHERNET IN 2A 30
ETHERNET OUT 2B 33 GWX 68 GWX 70(R) GWX 75 GARMIN WEATHER
ETHERNET OUT 2A 32 RADAR
s 5 7 P400 P751 P27000
5 7
ETHERNET IN 1A 11 17 ETHERNET OUT 2A ETHERNET OUT 3A 25 34 4 4 ETHERNET IN A
ETHERNET IN 1B 12 18 ETHERNET OUT 2B ETHERNET OUT 3B 26 35 3 3 ETHERNET IN B
ETHERNET OUT 1A 13 15 ETHERNET IN 2A ETHERNET IN 3A 23 36 23 23 ETHERNET OUT A
ETHERNET OUT 1B 14 16 ETHERNET IN 2B ETHERNET IN 3B 24 37 22 22 ETHERNET OUT B
s s s s
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
IF A GDL 69 SERIES LRU IS NOT INSTALLED, THE GTS 8XX AND GWX SHOULD STILL BE CONNECTED
6
DIRECTLY TO THE GTN 6XX/7XX.
HSDB PORT SELECTIONS SHOWN ARE SUGGESTIONS – ANY FREE HSDB PORT ON AN LRU MAY BE USED
8 UNLESS SPECIFICALLY REQUIRED BY THE MANUFACTURER’S INSTALLATION DOCUMENTATION.
ETHERNET PORT 2, 3, OR 4 MAY BE USED. FOR ADDITIONAL DETAILS, REFER TO THE GDL 69
9 INSTALLATION MANUAL
THIS ARCHITECTURE IS PREFERRED BECAUSE THE LOSS OF A SINGLE LRU WILL NOT RESULT IN
10 COMPLETE LOSS OF WEATHER INFORMATION IN THE COCKPIT.
ANY AVAILABLE ETHERNET PORT MAY BE USED. FOR ETHERNET PORT SETTINGS, REFER TO THE LRU
11 TSO INSTALLATION MANUAL.
12 THE GTS 8XX MUST NOT BE DIRECTLY CONNECTED TO THE GTX 345.
$8723,/27',6&211(&7±&(1785<Z'LVFRQQHFW6ZLWFK
*$50,1 $8723,/27
*$'H CENTURY
4 5 Century
21
3
CD186
7 CD194
NO 22 11 11 4 A/P DISC SW
AP INTERLOCK
NC 21 12 12 6 A/P DISC GND
RELAY COM 5
A/P DISC SW
(OPT. EXISTING)
$8723,/27',6&211(&7±&(1785<ZR'LVFRQQHFW6ZLWFK
*$50,1 $8723,/27
*$'H CENTURY
4 5 Century
21
3
CD186
8 CD194
NO 22 11 11 4 A/P DISC SW
AP INTERLOCK
NC 21 12 12 6 A/P DISC GND
RELAY COM 5
$8723,/27',6&211(&7±&(1785<
*$50,1 $8723,/27
*$'H CENTURY
4 5 Century
2000
3
CD221
9 CD189
NO 22 3 3 9 A/P DISC SW
AP INTERLOCK
NC 21 11 11 28 A/P DISC GND
RELAY COM 5
A/P DISC SW
TRIM CMD (OPT. EXIST.)
A/P DISC
NOTES
AT GAD 43, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST BE
3 LESS THAN 3.0" INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT CHASSIS WITH AS SHORT A
CONDUCTOR AS PRACTICAL.
5 WHEN INTERFACING WITH CENTURY AUTOPILOTS, GAD 43 P/N 011-01970-00 CANNOT BE USED.
6 EXISTING AUTOPILOT WIRING SHOWN IN WITH DASHED LINES FOR REFERENCE ONLY.
IF OPTIONAL A/P DISC SWITCH IS NOT INSTALLED, REMOVE JUMPER BETWEEN CD194 PINS 11 AND 12
8 AND INSTALL WIRING TO THE GAD 43 INTERLOCK RELAY AS SHOWN.
REMOVE THE EXISTING CONDUCTOR FROM CD189 - 3 AND CONNECT TO THE GAD 43 INTERLOCK RELAY
9 AS SHOWN.
GAD 43( ) PINS P431-13, 27, AND -29 REQUIRE DOUBLE SHIELDED CABLE, PER MIL-C-27500, WHEN THE
GAD 43( ) IS INSTALLED IN A NOSE AVIONICS BAY THAT IS PROTECTED ENTIRELY BY A FIBERGLASS
FAIRING WITH NO METALLIC MESH. THE EXTRA SHIELD IS NOT REQUIRED IF THE AVIONICS BAY IS
PROTECTED BY A CARBON FIBER FAIRING OR METAL STRUCTURE WITH FIBERGLASS ACCESS PANELS.
10
REFER TO SECTION 2.5.11.9.
ALL INDIVIDUAL SHIELDS MUST BE GROUNDED AT BOTH ENDS OF EACH SEGMENT IN THE SAME
MANNER AS A SINGLE SHIELDED WIRE.
IF AN AUTOPILOT IS CONNECTED TO ARINC 429 OUT 2, THE WIRING TO THE MEGGITT EIDS MAY NOT BE
3 SPLICED INTO THE ARINC 429 OUT 2 PORT.
THE GPS 1/2 SOURCE* ACTIVE-LOW DISCRETE, WIRED AS SHOWN, SYNCHRONIZES THE SELECTION OF
NAVIGATION SYSTEM 1 OR 2 ON THE PFD WITH THE DISPLAY OF GPS 1 OR 2 PARAMETERS ON THE EIDS.
5
WIRING FROM THE NAVIGATOR TO THE EIDS FOR GPS DATA IS NOT COVERED UNDER THIS STC.
THERE IS NO DEFAULT CONFIGURATION FOR THIS ARINC 429 INPUT. AN UNUSED ARINC 429 INPUT
6 (INPUTS 4-8 ONLY) MUST BE ASSIGNED TO THIS FUNCTION AND SET TO “FAST/SLOW 1, LOW SPEED. FOR
DETAILS ON HOW TO CONFIGURE THE ARINC 429 INPUTS, REFER TO SECTION 5.5.1.1.
7 GDU 620 CONNECTORS MUST BE OVERBRAIDED IN ACCORDANCE WITH APPENDIX SECTION N.2.
EXISTING
AP DISC SW 30
DISC. WIRING
AUTOPILOT
AVIONICS BUS
PILOT 5A
A/P DISC
TRIM INTR.
CO-PILOT SWITCHES
(EXISTING)
NOTES
3 JUMPER MUST BE INSTALLED TO SELECT S-TEC 0140 / 01279PX ALTITUDE/VERTICAL SPEED SELECTOR.
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
NO SPECIFIC CONFIGURATION IS REQUIRED FOR THE GAD 43e. HOWEVER, THE GAD 43e MUST BE
4
CALIBRATED TO THE SPECIFIC RECEIVER. FOR MORE INFORMATION, REFER TO SECTION 5.5.14.3.
THE GDU 620 MUST BE CONFIGURED TO USE “GAD 43e” FOR NAV1 AND/OR NAV 2 (AS APPLICABLE). FOR
5 GDU 620 SETUP ITEMS, REFER TO SECTION 5.5.1.
VHF NAVIGATION INFORMATION IS SENT FROM THE GAD 43e TO THE GDU 620 OVER AN ARINC 429
6 INTERFACE. THIS DATA MAY BE PROVIDED TO ONE OR BOTH GDUs IN A DUAL GDU INSTALLATION. FOR
ARINC 429 WIRING INFORMATION, REFER TO FIGURE F-27.
THE NAV RECEIVER DOES NOT PROVIDE A VLOC COMPOSITE LO PIN. CONNECT THE VLOC COMPOSITE
7
LO WIRE TO GROUND AT THE NAV RECEIVER.
KX155/165 NAV UNITS HAVE DUAL GLIDESLOPE OUTPUTS. USE “NUMBERED” OR LETTERED PINS, NOT
8 BOTH. WHENEVER POSSIBLE, USE AN UNUSED SET OF PINS.
KX 170B / KX 175B DO NOT HAVE A GLIDESLOPE OUTPUT. USE A SEPARATE GLIDESLOPE RECEIVER TO
9 DRIVE THESE INPUTS ON THE GAD 43e.
GLIDESLOPE CONNECTIONS ARE ONLY REQUIRED IF THE NAV RECEIVER CONTAINS THE OPTIONAL
10 GLIDESLOPE RECEIVER.
P433
RADAR ALTITUDE IN HI 15 N D D B 2 57 ANALOG RADALT HI
RADAR ALTITUDE IN LO 16 W B H g 12 59 ANALOG RADALT LO
s
9 10
GARMIN
GDU 620 #1 5 6
P6203 11
RAD ALT PUSH-TO-TEST*
n T G G U 7 25 SELF TEST IN
8 (DISC OUT N*)
NC - - - H - - TEST AID
GARMIN
GDU 620 #2 5 6
(IF INSTALLED)
P6203
RAD ALT PUSH-TO-TEST
n
8 (DISC OUT N)
7
AT GAD 43E AND GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD
3 LEADS MUST BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND
WITH AS SHORT A CONDUCTOR AS PRACTICAL.
RADAR ALTITUDE INFORMATION IS SENT FROM THE GAD 43e TO THE GDU 620 OVER AN ARINC 429
4 INTERFACE. THIS DATA MAY BE PROVIDED TO ONE OR BOTH GDUs IN A DUAL GDU INSTALLATION. FOR
ARINC 429 WIRING INFORMATION, REFER TO FIGURE F-28.
5 FOR GAD 43E AND GDU 620 SETUP ITEMS, REFER TO SECTION 5.5.
6 IF DUAL GDU 620s ARE INSTALLED, THE RADAR ALTIMETER MUST BE ENABLED ON BOTH GDU 620s.
CONNECTION TO RADAR ALTIMETER CAN BE MADE TO BOTH GDUs, AS SHOWN, OR ONLY CONNECTED
TO ONE GDU (EITHER PILOT’S OR CO-PILOT’S) AND RADAR ALTITUDE SELF-TEST CONTROL
7 CROSSFILLED TO THE OTHER GDU. DIRECT CONNECTION TO EACH GDU IS PREFERRED. CROSSFILL
OPTION SHOULD ONLY BE USED IF THERE ARE AN INSUFFICIENT NUMBER OF GDU ARINC 429 INPUTS TO
SUPPORT ALL ARINC 429 INTERFACES IN A PARTICULAR INSTALLATION.
THERE IS NO DEFAULT CONFIGURATION FOR THIS DISCRETE OUTPUT. AN UNUSED DISCRETE OUTPUT
8 MUST BE ASSIGNED TO THIS FUNCTION. FOR DETAILS ON HOW TO CONFIGURE THE DISCRETE
OUTPUTS, REFER TO SECTION 5.5.9.
THE HI AND LOW OUTPUTS ARE REVERSED IN ORDER TO ALLOW THE GAD 43e TO CORRECTLY
9 INTERPRET THE ANALOG VOLTAGE BEING OUTPUT BY THE AA-200.
NAV 1
6
CLOCK BUS
DATA BUS
RNAV CHNL RQST
DME COMMON
NAV 2
6
CLOCK BUS
DATA BUS
RNAV CHNL RQST
DME COMMON
10 11 12
11 NAV 2
12
6 7
GARMIN DME
GAD 43e (KN 62/64)
P621/
4 P432 P641
DME CLK HI 60 14 CLOCK BUS
s
DME CLK LO 61
DME DATA LO 63
DME RQST LO 41
GROUND 64
Collins DME-442/4000
DME
(ARINC 429)
COLLINS
GARMIN 13
DME-442 DME-4000
GAD 43e
P1 P1
4
P432
DME ARINC 429 IN A 23 31/39 1/23 429 SERIAL DATA 1a/1b A
DME ARINC 429 IN B 24 30/38 2/24 429 SERIAL DATA 1a/1b B
s 29/37
GARMIN DME
GAD 43e (DME-42)
4 P432 P1 8
2x5 2x5
TUNING FORMAT TUNING FORMAT
OUTPUT` INPUT
12 11
NAV 2 11
12
7 6
2x5
TUNING FORMAT
OUTPUT
DME COMMON
AT GDU 620, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST
3 BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD GROUNDS TO AIRCRAFT GROUND WITH AS SHORT
A CONDUCTOR AS PRACTICAL.
4 FOR GAD 43e AND GDU 620 SETUP ITEMS, REFER TO SECTION 5.5.14.2.
IF DUAL GDU 620s ARE INSTALLED, ALL CONFIGURATION IS DONE ON GDU 620 #1. DME DATA IS
5 AUTOMATICALLY CROSS-FILLED TO GDU 620 #2.
IF ONLY ONE NAV RADIO IS USED TO TUNE THE DME, THE RADIO MUST BE CONNECTED AS NAV 1 OR
6
NAV 2, AS APPROPRIATE FOR THE INSTALLATION.
7 BOTH NAV RADIOS MUST USE THE SAME PARALLEL TUNING FORMAT.
DME-42 CAN ONLY BE TUNED BY A SINGLE NAV RADIO (NAV 1 OR NAV 2) IF CSDB TUNING IS UTILIZED IN
8 THE INSTALLATION.
LEAVE P1-7 AND P1-9 OPEN IF IT IS DESIRED TO DISPLAY INFORMATION FROM DME CHANNEL 1 (NAV 1).
9 CONNECT P1-7 TO P1-9 IF IT IS DESIRED TO DISPLAY INFORMATION FROM DME CHANNEL 2 (NAV 2).
10 DME EXTERNAL TUNING LABELS ARE ORDERED BCD / 2x5 / SLIP CODE.
11 DIODE TO BE 1N4007.
IF TUNING SOURCE 1 / 2 HAS INTERNAL ISOLATION DIODES, THE EXTERNAL ISOLATION DIODES SHOWN
12 ARE NOT REQUIRED.
NOTES
NO SPECIFIC CONFIGURATION IS REQUIRED FOR THE GAD 43e IN ORDER TO PROVIDE MARKER BEACON
3 ANNUNCIATIONS ON THE GDU 620.
AUTOPILOT
CESSNA 1000A
-0002, -0102 Computers -0005, -0105 Computers
A/P A/P
Cntrl Unit Air Data Cntrl Unit Air Data
Comp. Comp.
GARMIN CA-1050A
C-1050A AC-1050A
CA-1050A
C-1050A AC-1050A
4
GAD 43
J2 J3 J4 J1 J1 J2 J3 J4 J1 J1
P431
PITCH AC OUT HI 24 - - - 11 - - - - 11 - PITCH IN
PITCH AC OUT LO 42 - - - GND - - - - GND -
s
- 16 - 12 - - 16 - 12 - PITCH/ROLL TEST 5
ROLL AC OUT HI 23 - 3 - - - - 3 - - - ROLL IN
ROLL AC OUT LO 25 - GND - - - - GND - - -
s
26 VAC REF IN HI 39 - - - - - - - - - 23 26 V, 400 Hz
26 VAC LO 34 - - - - - - - - - 25 26 V, 400 Hz Rtn
s 11
6 {
10 VAC REF IN HI 9 - - - - 24 - - - - - 10 V, 400 Hz
10 VAC LO 10 - - - - 25 - - - - - 10 V, 400 Hz Rtn
s 11
NO 3 22 AWG 18 - - - - 18 - - - - ENGAGE INTLK
ATTITUDE
VALID RELAY 10
COM 20 22 AWG - - 37 - - - - 37 - - GYRO VALID
Existing
Actuator
Interlock
Circuitry
ENGAGE
INTERLOCKS
AUTOPILOT
CESSNA 1000A
-0001 Computer -0004 Computer
A/P A/P
Cntrl Unit Air Data Cntrl Unit Air Data
Comp. Comp.
GARMIN CA-1050A
C-1050A AC-1050A
CA-1050A
C-1050A AC-1050A
4
GAD 43
J2 J3 J4 J1 J1 J2 J3 J4 J1 J1
P431
PITCH AC OUT HI 24 - 16 - - - - 16 - - - PITCH IN
PITCH AC OUT LO 42 - GND - - - - GND - - -
s
- 3 - 13 - - 3 - 13 - PITCH/ROLL TEST 5
ROLL AC OUT HI 23 - - - 11 - - - - 11 - ROLL IN
ROLL AC OUT LO 25 - - - GND - - - - GND -
s
26 VAC REF IN HI 39 - - - - - - - - - 23 26 V, 400 Hz
26 VAC LO 34 - - - - - - - - - 25 26 V, 400 Hz Rtn
s 11
6 {
10 VAC REF IN HI 9 - - - - 24 - - - - - 10 V, 400 Hz
10 VAC LO 10 - - - - 25 - - - - - 10 V, 400 Hz Rtn
s 11
NO 3 22 AWG 18 - - - - 18 - - - - ENGAGE INTLK
ATTITUDE
VALID RELAY 10
COM 20 22 AWG - - 37 - - - - 37 - - GYRO VALID
Existing
Actuator
Interlock
Circuitry
ENGAGE
INTERLOCKS
CESSNA AUTOPILOT
300B/400B/
800B IFCS
7 - - PITCH/ROLL TEST
6 {
NO 3 - - 3 A/P DISABLE IN
ATTITUDE
VALID RELAY 8
COM 20 NC - 32 - 400 Hz Ext Osc
EXISTING A/P
DISABLE IN 9
CESSNA AUTOPILOT
400B
Computer Control
GARMIN 7 Amplifier Unit
4 CA-550A/FD C-530A
GAD 43
P431 ATTITUDE
TEST SWITCH J1 J2 J1 J2
PITCH AC OUT HI 24 C
s NC - - L - PITCH IN
6
NO
7 - - - PITCH/ROLL TEST
6 {
NO 3 - - - A A/P DISABLE IN
ATTITUDE
VALID RELAY 8
COM 20 - 32 - - 400 Hz Ext Osc
NC
EXISTING A/P 9
DISABLE IN
Figure F-46 GAD 43/43e Cessna Autopilot Interconnect
Sheet 4 of 6
NOTES
1 ALL WIRES 24 AWG OR LARGER UNLESS OTHERWISE SPECIFIED.
AT GAD 43/43e, CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST BE LESS THAN 3.0 INCHES. CONNECT OTHER SHIELD
3 GROUNDS TO AIRCRAFT CHASSIS WITH AS SHORT A CONDUCTOR AS PRACTICAL.
5 WIRING SHOWN FOR REFERENCE ONLY. RETAIN EXISTING TEST WIRING BETWEEN COMPUTER AND CONTROL UNIT AS SHOWN.
6 SPLICE INTO EXISTING AIRCRAFT WIRING AS SHOWN. DASHED LINES SHOW EXISTING WIRING FOR REFERENCE ONLY.
REMOVE EXISTING WIRING FROM THE “A/P DISABLE IN” PIN AND CONNECT THIS REMOVED WIRING TO
8 THE GAD “ATTITUDE VALID RELAY COM” PIN.
PIN 32 MUST BE UNCONNECTED FOR ALL INSTALLATIONS. IF A G-895A INDICATOR WAS PREVIOUSLY
9 INSTALLED, VERIFY THAT WIRING ON PIN 32 IS REMOVED.
GAD ATTITUDE VALID RELAY BECOMES PART OF EXISTING INTERLOCK CIRCUIT AS DEPICTED. SPLICE
10 INTO EXISTING ACTUATOR INTERLOCK WIRING AS DEPICTED. GAD ATTITUDE VALID RELAY IS REQUIRED
FOR ALL INSTALLATIONS, EVEN IF PREVIOUS GYRO DID NOT UTILIZE GYRO VALID CIRCUIT (E.G.,
G-519/550). TO ENSURE THAT ACTUATOR INTERLOCK CIRCUIT IS PROPERLY RETAINED, REFER TO
AIRCRAFT WIRING DIAGRAMS.
GAD 43( ) P431-9, -10, -34, -37, AND -39 REQUIRE DOUBLE SHIELDED CABLE, PER MIL-C-27500, WHEN THE
GAD 43( ) IS INSTALLED IN A NOSE AVIONICS BAY THAT IS PROTECTED ENTIRELY BY A FIBERGLASS
11 FAIRING WITH NO METALLIC MESH. THE EXTRA SHIELD IS NOT REQUIRED IF THE AVIONICS BAY IS
PROTECTED BY A CARBON FIBER FAIRING OR METAL STRUCTURE WITH FIBERGLASS ACCESS PANELS.
REFER TO SECTION 2.5.11.9.
ALL INDIVIDUAL SHIELDS MUST BE GROUNDED AT BOTH ENDS OF EACH SEGMENT IN THE SAME
MANNER AS A SINGLE SHIELDED WIRE.
IF PINS P431-34 AND P431-37 ARE GROUNDED TO AIRCRAFT GROUND, GROUNDS MUST BE LESS THAN 18
INCHES.
12 SPLICE PULL-UP RESISTOR TO AIRCRAFT POWER 1. REFER TO FIGURE F-27, P431 PIN 49.
AIR DATA
SOURCE GSU 75 GDC 74( )
P751 P741
8
21 29 21 ADC 429 IN 3A
22 30 22 ADC 429 IN 3B
NOTES
CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST BE LESS THAN
3 3.0 INCHES.
REFER TO GFC 600 AFCS PART 23 AML STC INSTALLATION MANUAL (P/N 190-01937-00) FOR COMPLETE
4 PINOUT AND INTERCONNECT INFORMATION. PINOUTS OF OTHER UNITS SHOWN FOR REFERENCE ONLY.
CONNECT ONLY ONE UNIT TO THE ETHERNET PORT. IF CONNECTING TO A GTN 6XX/7XX, THE GTN MUST
6 BE THE #1 UNIT.
7 USE AIRCRAFT GRADE CATEGORY 5 ETHERNET CABLE. REFER TO SECTION 2.4.2.2 FOR PART NUMBERS.
ANY OTHER AVAILABLE ARINC 429 OUTPUT PORT ON THE SOURCE UNIT MAY BE USED. THE GMC 605
8 PORT 3 (PINS 21/22) MUST BE USED. SPLICE TO EXISTING WIRES IF NECESSARY.
NOTES
CONNECT SHIELD GROUNDS TO THE CONNECTOR BACKSHELL. THE SHIELD LEADS MUST BE LESS THAN
3 3.0 INCHES.
REFER TO THE GARMIN G5 ELECTRONIC FLIGHT INSTRUMENT PART 23 AML STC INSTALLATION MANUAL
4 (P/N 190-01112-10) FOR COMPLETE PINOUT AND INTERCONNECT INFORMATION.
THE GAD 29(B) MUST NOT BE INTERFACED TO A GPS/VHF NAVIGATOR WHEN INTERFACED TO THE
5 GDU 620. THE G5 RS-232 GPS MAPMX INTERFACE MUST BE CONNECTED FOR ATTITUDE AIDING FROM
NAVIGATOR #1.
6 GDU 620 ARINC OUT PORT 3 OR 4 CAN BE USED FOR THE GFC 500 NAV INTERFACE
7 FOR DUAL GDU 620 SYSTEMS, ONLY CONNECT THE GAD 29(B) TO GDU #1.
NOTE
Installation software may require the user to install the latest version of Windows Installer,
which can be downloaded from www.microsoft.com.
Desktop or Laptop PC
A desktop or laptop PC is required to run the GMU 44 Location Survey (GLS) software. This PC must
meet the hardware and software requirements listed in Table G-1.
Table G-1 PC Minimum Requirements
Operating System Windows 2000 SP4 or XP
Processor Speed 850 MHz
Hard Drive Free Memory 500 MB
RAM Memory 256MB
Screen Resolution 1024 x 768
CD-ROM Drive
WinZip (or equivalent file extraction utility)
NOTE
The user must have administrative rights on the PC in order to install the GLS software.
DC Power Supply
A DC power supply capable of supplying 12 VDC/200 mA is required to supply power to the GMU 44
Magnetometer during the magnetic interference survey.
*$50,1
*08
5(' 9
QF
729'&
56,1
$:*
32:(5
932:(5,1
6833/<
32:(5*5281' $:* %/. *1'
6+,(/'*1'
7256
56287$ QF $:* &203257
56287% $:* 21/$3723
6+,(/'*1' 253&
SLQ
'VXE
- 3 IHPDOH
127(6
3,6*$50,1&211(&725.,731$/7(51$7(/<3&$1%(0$'(86,1*$1$03
&211(&72531
:,5($:*6+2:1,60,1,080:,5($:*&211(&7256:,//$&&2002'$7(8372$:*:,5(
',5(&7&211(&7,2172$/$3723253&0$<127:25.,1$//&$6(6(63(&,$//<:,7+2/'(53&V
,17+,6&$6(86(7+(&$%/(7+$7$//2:6&211(&7,21727+(3&86,1*$1567256
&219(57(5
*08
0$*1(720(7(5 )$%5,&$7('7(67&$%/(
OHQJWKDVUHTXLUHGIWPD[
*$50,1
*08
5(' 9 729'&
56,1 QF
$:*
32:(5
932:(5,1
6833/<
32:(5*5281' $:* %/. *1'
6+,(/'*1' QF
56287$
56287% 56567256
6+,(/'*1' &219(57(5
3,1&211(&7,21'(3(1'(1721'(9,&(86('
FRQQHFWLRQVIRU% %/35VKRZQ
127(6
3,6*$50,1&211(&725.,731$/7(51$7(/<3&$1%(0$'(86,1*$1$03
&211(&72531
:,5($:*6+2:1,60,1,080:,5($:*&211(&7256:,//$&&2002'$7(8372$:*:,5(
$68,7$%/(&219(57(5,6% %(/(&7521,&602'(//35
Figure G-2 Magnetic Interference Survey Setup Using RS-232 to RS-485 Converter
NOTE
A DOS window similar to Figure G-4 will open and indicate the progress of the
installation. For some installations, a Windows Installer error message like the one in
Figure G-5 may appear. Before proceeding, the user must install the latest version of
Windows Installer, which can be downloaded from www.microsoft.com.
NOTE
The installation of the MATLAB Runtime environment may take several minutes.
If your computer does not already have MATLAB Runtime 7.6 installed, an InstallShield Wizard window
will appear. Proceed to the section that corresponds to the type of installation.
• If the window indicates a new installation, as shown in the green box at left in Figure G-6, proceed
to Appendix Section G.2.1
• If the window indicates modification to an existing installation, as shown in the blue box at right
in Figure G-6, proceed to Appendix Section G.2.2
• If no InstallShield Wizard window appears, proceed to Appendix Section G.2.1
NOTE
For some installations, a MATLAB Runtime error message may appear, as shown in
Figure G-7. The Garmin GLS tool does not require the software listed in the error message.
Select OK to continue installation. Select Finish. Proceed to Appendix Section G.2.3.
NOTE
For some installations, a MATLAB Component Runtime error message shown in
Figure G-7 above may appear. The Garmin GLS tool does not require the software listed
in the error message. Select OK to continue installation. Proceed to
Appendix Section G.2.3.
The Install Wizard will complete the setup of the MATLAB Runtime. Select Finish and the setup wizard
will continue and install the GMU 44 Location Survey Tool software. Follow the remaining instructions
and select Finish to complete the installation. A shortcut icon similar to the one in Figure G-9 will appear
on your desktop. The GLS Tool software is now ready to use.
CAUTION
Do not permanently install the GMU 44 prior to successfully completing the GMU 44
Location Survey. An unsurveyed location may be unsuitable for permanent installation
and cause the GMU 44 to function incorrectly.
NOTE
In rare instances, the GLS Tool Magnetic Survey will pass but the installation will fail the
magnetometer calibration during the post-installation checkout. This is usually due to a
constant magnetic field present in the aircraft (e.g., the aircraft structure is magnetized).
Contact Garmin for assistance if this occurs.
Prepare the aircraft and GMU 44 for the location survey by completing the following steps:
1. Prepare a detailed survey sequence list with start and stop times for exercising all aircraft
components and devices that may affect the operation of the GMU 44 Magnetometer through
movement of ferrous metal parts or electrical inductance. Aircraft components included on the list
will vary depending on aircraft model. An example survey sequence is given in Table G-2.
2. Position the aircraft in a magnetically quiet area. This step may involve repositioning large metal
objects, including aircraft and ground support equipment, away from the survey area.
3. Level the aircraft.
4. Position the GMU 44 in the aircraft location to be surveyed and secure it within ±5º of level about
the aircraft pitch and roll axes using non-ferrous materials. It is preferable (but not required) to
align the GMU 44 forward direction with the aircraft heading.
NOTE
It may be necessary to adjust your screen settings in order to display the tool screen
properly on your laptop or PC. Consult your operating software instruction manual for
instructions on how to change screen settings.
Figure G-10 GLS Tool Main Window and Data Source Window
NOTE
The “Input File” field is a legacy software feature and is not used during normal GLS tool
operation.
6. Select Preferences under the “File” menu. In the window shown, ensure that the appropriate
installation type is selected based on the installed equipment (“Fixed Wing Installation: GRS 77
AHRS” for GRS 77 installations and “Fixed Wing Installation: GSU7X AHRS (see note below)
and GRS7800 AHRS” for GSU 75(B) installations).
NOTE
Installation type must be set appropriately based on the installed equipment. Failure to do
so will cause the GLS Tool to produce erroneous survey results.
When the correct COM port is selected, and power is applied to the GMU 44, the GLS tool will begin
displaying real-time magnetic interference data in a graph set like the one in Figure G-12. The window
displays interference data in two columns. The left column shows all data points after the most recent reset.
The right column displays deviation data points from the past 5 seconds. Percentage and milliGauss value
vertical scales will automatically adjust throughout GLS tool operation.
$5HODWLYHPDJQHWLFLQWHUIHUHQFHDVDSHUFHQWDJHRIPD[LPXPDOORZDEOHLQWHUIHUHQFH
%$EVROXWHPDJQHWLFLQWHUIHUHQFHDERXWWKHDLUFUDIW;<DQG=D[HV
NOTE
It is recommended that the magnetic interference survey be conducted by a team of two
people. The first person, stationed at the PC, operates the GLS software and calls out
survey sequence exercises. The second person, stationed in the aircraft cockpit, performs
the exercises.
NOTE
Ensure that the aircraft is not disturbed for the first 20 seconds of the Magnetic
Interference Survey. Magnetometer tilt is calibrated during this critical period and
aircraft or operator motion may cause the GLS tool to incorrectly report magnetic
interference or magnetometer tilt.
1. Select F4 Strt Suvy on the left side of the raw data window, or press F4 on the PC keyboard, to
begin recording data. This will initiate a 20-second calibration process accompanied by a count
down timer at the bottom of the raw data window (circled in green on Figure G-13) as well as a
periodic chime sound. As the calibration period ends, upper and lower magnetic interference
threshold lines will appear in each of the graphs, as shown in Figure G-14.
0,1,0,=($,5&5$)7
',6785%$1&(6
'85,1*7+,63(5,2'
Figure G-14 Graphical Display of GMU 44 GLS Calibration Period
2. After the calibration period ends, perform each exercise on the survey sequence sheet.
Perform each exercise at its specified elapsed time and for its specified duration. This will help ensure
correct identification of magnetic field deviation sources after the survey is complete.
3. Monitor the magnetic field deviation on each axis throughout the survey.
Survey data and results will be displayed in graph format in two windows. The title bars of both windows
will indicate a passed or failed survey. If the magnetic survey fails, then the GMU 44 location under
consideration should be considered unreliable until positional adjustments of the magnetometer or other
aircraft components help to achieve a survey pass. If the survey passes, then the GMU 44 location is under
consideration is suitable for permanent magnetometer installation. When finished reviewing survey data,
select the DOS window and select Enter or close the data review windows individually.
H.1 Panel Patches for GDU 620 and Accommodation of Oversize Indicators ....................................H-2
H.2 Bolster Modification for Standby Instruments .............................................................................. H-5
EXISTING INSTRUMENT
NEW LOCATION
FOR KI-256
DESIRED RESULT
INADEQUATE MATERIAL
TO MOUNT CORNER
NUTPLATE FOR GDU 620
DISPLAY
NEW CUTOUT
INSTRUMENT PANEL FOR KI-256
MATERIAL BREAK
EXISTING CUTOUT
RIVET GAP IS 0.75" ± 0.25"
INTERIOR EDGE OF
115 -01009 -00
MIN. TO EDGE = 0.25"
TRIM PLATE
TYPICAL
1 NUTPLATE
NEARSIDE CORNER NUTPLATE DETAIL
INTERIOR EDGE OF
115 -01009 -00 115 -01009 -XX
TRIM PLATE TRIM PLATE INSTRUMENT PANEL
NOTES: (VIEW LOOKING AFT)
1. RECOMMENDED HARDWARE OPTIONS FOR ASSEMBLY:
HARDWARE SPECIFICATIONS
RIVETS MS20426AD3 -X
NUTPLATES STANDARD PART; ANY MS (MILITARY SPECIFICATION) PART NUMBER
2. A PATCH PLATE MAY BE REQUIRED FOR ANY GDU620 FASTENING LOCATION DEPENDING UPON
THE RAW OPENING OF THE INSTRUMENT PANEL MATERIAL. THE MATERIAL OF THE PATCH PLATE
SHOULD BE 0.063" MIN. THICKNESS ALUMINUM 2024 -T3. TRIM THE PATCH PLATE TO AVOID
CONTACT WITH EXISTING INSTRUMENTS AND MATCH THE PATCH INNER EDGE TO THE OPENING
OF THE TRIM PLATE. THREE RIVETS SHOULD PENETRATE AND SECURE THE PATCH PLATE TO THE
PANEL. FOLLOW THE DIMENSIONAL GUIDELINES PROVIDED.
3. CORROSION COAT FABRICATED PARTS WITH ZINC CHROMATE PRIMER ALL SURFACES.
0.098 DIA THRU HOLE (FOR EITHER MS20470AD3 -X 0.098 DIA THRU HOLE (FOR EITHER
OR MS20426AD3 -X RIVET) CSK Ø 0.172 X 100°
(FOR MS20426AD3 -X RIVET ONLY) TYPICAL (QTY A/R TO MEET LENGTH)
TYPICAL (QTY A/R TO MEET LENGTH)
DIM. A DIM. A
LIMITING PHYSICAL
PARAMETERS
1. WHEN A SUB-PANEL IS CREATED FOR USE IN A BOLSTER, TO SUSTAIN ADEQUATE VISIBILITY, IT IS IMPORTANT
TO MAKE THE CUT-OUT ON THE BOLSTER LARGER THAN THE SUB -PANEL SURFACE AREA. THIS WILL CREATE A
DRAFT ANGLE IN THE FIBERGLASS CLOSEOUT PART. ACTUAL PHYSICAL SIZE OF THE CUT -OUT WILL DEPEND UPON
VARIOUS COCKPIT FACTORS, PRIMARILY WHAT OTHER DEVICES ARE ADJACENT TO THE SELECTED LOCATION AND
THE DEPTH DIFFERENCE BETWEEN THE SUB -PANEL AND BOLSTER.
7.34
2.48 2.48 Ø .151 THRU 8X
EXISTING AIRCRAFT
SUB-PANEL
BEHIND THE 2.48 4.0
BOLSTER. BOLSTER
NOTES:
EXISTING AIRCRAFT
SUB-PANEL STRUCTURE
BEHIND THE DASH BOLSTER.
BOLSTER
FIXTURE PLATE
#6 SCREW, NUT
8X
ISO VIEW
(DEVELOPMENT OF CLOSEOUT AND SUB -PANEL)
NOTES:
1. LAY DOWN 2 OR 3 PLY CLOTH IN PLACE. CLOTH ON SUB -PANEL SHOULD BE LYING FLAT. PERFORATE CLOTH AT SUB -PANEL
HOLE LOCATIONS FOR INSTRUMENTS. INSERT FIXTURE PLATE. FASTEN WITH SCREWS THAT ARE PRE -COATED WITH MOLD
RELEASE WAX.
2. TRIM EDGES OF CLOTH S O ONE CAN TAPE THE WET CLOTH DOWN TO THE FIRST TAPE LAYER ON BOLSTER TO PREVENT THE
GLASS CLOTH FROM SAGGING. PULL THE GLASS OUTWARD TO CREATE A GOOD FORM WITHOUT WRINKLES OR SAGS. TAPE
THE RESULTANT CLOTH SECURELY TO HOLD THE SHAPE AS IT CURES. CURE I N PLACE.
3
ISO VIEW
(DEVELOPMENT OF CLOSEOUT AND SUB -PANEL)
NOTES:
1. USING AIR PRESSURE BETWEEN THE NEW CLOSEOUT AND THE BOLSTER, GENTLY REMOVE THE NEWLY FORMED PART.
2. PEEL OFF ALL THE TAPE FROM THE BOLSTER AND SUB -PANEL. CLEAN ALL PARTS.
3. IN THE SUB-PANEL AND CLOSEOUT PART CUT OUT THE LARGE HOLES REQUIRED FOR EACH INSTRUMENT. TEMPORARIILY INSTALL
THE INSTRUMENTS TO VALIDATE THE OPENINGS ARE SATISFACTORY.
4. USE BODY AND GLAZING PUTTY FOR FILLING SURFACES ON THE CLOSEOUT. FINISH THE SURFACES AND EDGES WITH SAND
PAPER UNTIL A SMOOTH FINISH IS ACCOMPLISHED (WITH 220 GRIT PAPER).
5. PRIME AND PAINT THE CLOSEOUT TO MATCH THE BOLSTER COLOR.
J.3.1 Wings
The different zoning for wingtips and wings are contained in the following subsections.
J.3.1.1 Wingtips
J.3.1.1.1 Aircraft Not Limited to VFR Operation
NOTE
This zoning section is applicable to those aircraft models that are not limited to VFR
operation only in Table K-1. For zoning of models limited to VFR operation only, refer to
Appendix Section J.3.1.1.2.
Zoning of various types of wingtips is shown in Figure J-2. Figure J-2A shows zoning for straight
wingtips. Figure J-2B shows zoning for curved wingtips. The zones are similar to those of straight
wingtips. The main difference is that Zone 1 extends from the outboard edge of the wing past the tangent
point of the chord and 0.5 meters inboard.
Figure J-2C shows zoning for winglets. Note that the winglet figure shows a flattened winglet. Winglet
classifications are very similar to those of curved wingtips. The main difference is that Zone 1 extends
from the outboard edge of the wing past the tangent point of the winglet and 0.5 meters inboard.
Figure J-2D shows zoning for tip tanks. The rule that applies to tip tanks is very similar to that of the
curved wing. The main difference is that Zone 1 extends 0.5 meters past the inboard edge of the tip tank.
Figure J-2 Zoning for Wingtips on Aircraft Not Limited to VFR Operation
NOTE
The aircraft must have a position light in the wingtip area as a prerequisite for this STC.
If there is no position light on the wing, then no Zone 3 exists and the GTP 59 cannot be installed on this
particular aircraft. For those aircraft identified as VFR in Table K-1, the following criteria is used to
determine the Zone 3 area:
• Zone 1A/1B finishes as shown in Figure J-2 or 0.5 meters inboard from the inboard edge of the
position light, whichever is the greater distance from the outboard edge of the wing tip, as shown
in Figure J-3
• Zone 2A/2B extends a total of 2.1meters inboard of zone 1A/1B
• Zone 3 extends inboard of zone 2A/2B from the wingtip and stops at another zone 1A/1B or
2A/2B determined from other areas of Appendix Section J.3.2
J.3.2 Fuselage
This section describes the zoning for several different types of fuselages. Only the fuselage and sometimes
the wings are pictured in these diagrams—the empennage is zoned in Appendix Section J.3.3. Aft of every
Zone 2A is a 0.15 meter Zone 2B (i.e., Zone 2A is followed by a 0.15 meter Zone B). Although these Zone
2B areas are marked on the diagrams, sometimes their widths are not defined (0.15 meters should be used
in these cases). The horizontal stabilizer of the tail is NOT zoned because neither the GTP 59 nor the
GMU 44 can be mounted there. In addition, neither the GTP 59 nor the GMU 44 can be mounted within
0.5 meters of the rear-most point of the fuselage. Appendix Section J.3.3 explains the conditions under
which the GTP 59 or GMU 44 can be mounted on the vertical stabilizer. Although all diagrams show low
wing aircraft, the same zoning can be applied to high wing aircraft. The values d1 and d2 are defined as
follows:
d1 = 1.3m (51.2”)
d2 = 2.6m (102.4”)
Figure J-6 Zoning for a Low- or High-Wing Canard with a Rear-Mounted Propeller
NOTE
The bottom centerline is Zone 2A, and it is acceptable to mount the GTP 59 there.
Figure J-7 Zoning for a Low- or High-Wing Aircraft with a Curved Lower Fuselage
B
Figure J-8 Zoning for Front-Mounted Twin Propellers (Low- or High-Wing)
NOTE
Although the engine nacelles are shown as Zone 3, they may be Zone 2A if the engine falls
within the Zone 2 area of the wing (within 0.6 meters outboard from fuselage edge).
NOTE
Nothing can be mounted in the tail boom of the aircraft.
Figure J-10 Zoning for Front- and Rear-Mounted Propellers (Low- or High-Wing)
B
Figure J-11 Zoning for High-Wing with Front and Rear Propellers Mounted Above
Fuselage
Figure J-12 Zoning for Low- or High-Wing Canard with Twin Jet Engines
A B C
This appendix provides the following information for every model listed on the AML:
1. Whether or not an electric standby attitude indicator or ESIS can be used in a particular aircraft
model.
2. The lightning zoning figures from Appendix J that are applicable to a particular aircraft model.
3. Suitable lightning zones for installation of the GTP 59 temperature probe and GMU 44
Magnetometer in a particular aircraft model. For additional information, refer to Section 2.5.11.5
and Section 2.5.11.7.
4. Any notes related to a particular aircraft model.
In addition, if Table K-1 states that additional lightning protection is required for a particular model, details
of the protection required for each particular aircraft model can be found in Table K-2.
NOTE
Any aircraft model listed in Table K-1 and not explicitly called out as nonmetallic by an
end note should be considered an all-metal aircraft.
NOTE
In Table K-1, aircraft models listed in rows shaded gray are limited to VFR only with the
G500/G600 installed.
Electro-
Aircraft Make
Aircraft Model mechanical Electronic
(TCDS Holder) GRS GDC GSU Notes
Designation Standby Standby GDU GAD
[common name or previous make] 77 74( ) 75 (B)
Electro-
Aircraft Make
Aircraft Model mechanical Electronic
(TCDS Holder) GRS GDC GSU Notes
Designation Standby Standby GDU GAD
[common name or previous make] 77 74( ) 75 (B)
Electro-
Aircraft Make
Aircraft Model mechanical Electronic
(TCDS Holder) GRS GDC GSU Notes
Designation Standby Standby GDU GAD
[common name or previous make] 77 74( ) 75 (B)
Notes:
[1] TVS is not required on GDU 620.
[2] TVS2 is not required for electric standby ADI.
Method A
1. Carefully separate overbraid wire strands by hand to create an opening in the overbraid for passage
of the GMU 44 connector and cables.
CAUTION
Do not cut an opening in the overbraid strands. Loose overbraid wire ends can chafe the
cable and cause the GMU 44 to malfunction.
Method B
1. Comb out a maximum of 2 inches of overbraid pigtail.
2. Twist the pigtail and terminate it in a #10 terminal lug.
0$;
GMU 44 CONNECTOR P441/J441
NOTES:
#10 TERMINAL LUG 2
MS20559-130
1 See section L.3 for GMU 44 overbraid instructions.
ISOMETRIC VIEW
NOTE
These ranges must match the Type Data (POH/AFM or aircraft specifications) for the
specific aircraft being modified. The source of the airspeed information should be entered
in the Configuration Checkout Log, Figure 5-81.
NOTE
If the airspeed values are listed in the Type Data (POH/AFM or aircraft specifications) for
both IAS and CAS, use the IAS values.
NOTE
Do not configure two arc ranges to overlap each other in the Configuration page. Gaps
are acceptable between ranges, but overlaps are not acceptable.
9QH 9PR
*'8 32+$)0
<(//2: 'HILQHG
$5&5$1*( <HOORZ$UF
9QR
*'8
*5((1
,QFUHDVLQJ,$6
,QFUHDVLQJ,$6
$5&5$1*(
9IH 9IH
32+$)0
'HILQHG
*UHHQ$UF
*'8 *'8 32+$)0
:+,7(*5((1 +$/):+,7( 'HILQHG
$5&5$1*( $5&5$1*( 7KLQ:KLWH$UF
32+$)0
'HILQHG
:KLWH$UF
9V 9V
9V 9V
*'8 *'8
5(' 5('
$5&5$1*( $5&5$1*(
M.3.2 Example
For an example, Section 2 (Limitations) of the Beech Bonanza (A36) POH/AFM defines a white arc
(61-124 KIAS), green arc (68-167 KIAS), and a yellow arc (167-205 KIAS). As the white and green arcs
overlap, they must be entered in separately.
• Where there is no overlap in the POH/AFM defined white arc range, configure the WHITE field
to this range (61-68 KIAS)
• Where there is overlap of the POH/AFM defined white and green arcs, configure the
WHITE/GREEN field to this range (68-124 KIAS)
• Where there is no overlap in the POH/AFM defined green arc, configure the GREEN field to this
range (124-167 KIAS)
• As the POH/AFM defined yellow arc does not overlap any other arcs, configure the YELLOW
field to this range (167-205 KIAS)
NOTE
These markings must match the Type Data (POH/AFM or aircraft specification) for the
specific aircraft being modified.
NOTE
If the airspeed values are listed in the Type Data (POH/AFM) for both IAS and CAS, use
the IAS values.
Table M-2 Advanced Airframe Specific Configuration Data – Markings
POH/AFM
Marking Description Note
Section
A small white triangle – If defined in POH/AFM, set to
WHITE TRIANGLE 2 - Limitations
meaning varies by airframe. given value. Else, set to OFF.
Typically marks the minimum Lower red radial on ASI of
controllable airspeed for twin- 3 - Emergency light twins.
RED BAR
engine aircraft with only one Procedures Set to 0 Kt (off) for single
engine operational (Vmca). engine aircraft.
Typically marks the single- Blue radial on ASI of light
engine best rate-of-climb 3 - Emergency twins.
BLUE BAR
speed for a twin-engine Procedures Set to 0 Kt (off) for single
aircraft. engine aircraft.
If a fixed Red/White Bar, (not
Varies – sometimes used as a a barber pole) is shown in the
RED/WHITE BAR 2 - Limitations
fixed point Vne marking. POH/AFM, set to given value.
Else, set to OFF.
Maximum landing gear Set to 0 Kt (off) for fixed gear
Vle 2 - Limitations
extended speed. aircraft.
M.5.1 Configuration
NOTE
If the POH/AFM defines multiple Vne points, and the last point defines Vne at the aircraft
operating ceiling, the POH/AFM defined points must be used to configure the GDU.
NOTE
If the Vne is defined as varying with altitude, and the Vne at the operating ceiling is not
defined, then the last ALT/IAS point entered must be calculated at the aircraft’s operating
ceiling as a linear line from the last ALT/IAS point. In all cases, the last point entered
must define Vne/Vmo at the operating ceiling.
If the aircraft has a designated Mmo/Mmo level, or is specified as having a Vne / Vmo that varies with
altitude, set the Arc Ranges Vne/Vmo/Mmo field to VAR, and configure the GDU 620 airspeed tape to the
aircraft specifications using the OVERSPEEDS window, shown in Figure M-3. If only the Mmo/Mmo
level or the variable Vne is defined, then those fields that are undefined, respectively, should be set to OFF.
The Mmo and Mmo level fields define a minimum altitude where Mmo is a limiting factor on
performance. Above the Mmo level, Mmo may define the start of the barber pole. The Vne/Vmo altitude
and IAS section defines limitations on IAS at specified altitudes. The first ALT/IAS point entered will
define Vne/Vmo at all altitudes below the altitude specified.
If Vne/Vmo is only defined once, then this single point should be entered with the ALT field being the
aircraft’s operating ceiling.
However, if Vne/Vmo is defined as varying with altitude, then at least two points will be required – the last
two of which will define a linear line for all altitudes past the last point entered. As such, the last point
entered must define Vne/Vmo at the aircraft’s operating ceiling.
These overspeed configurations must match the Type Data (POH/AFM) for the specific aircraft being
modified.
Example 2
Hypothetically, if the Vne was not defined at the operating ceiling, the configuration would then rely on the
POH/AFM Section 2 Limitations statement that Vne decreases by 4.4 KT per 1,000 FT of altitude above
12,000 FT. Here, the calculation for Vne at the aircraft operating ceiling would be:
Vne= 230 KT – [(25,000FT – 12,000FT) * 4.4 KT / 1,000 FT] = 172.8 KT.
As such, the configuration entered would be:
• 12,000FT at 230KT
• 25,000FT at 172KT
NOTE
In all cases, the specific aircraft’s Type Data (POH/AFM) must be considered the
definitive source for Arc Range, Marking, and Bug configuration values.
NOTE
While the configuration shown is taken from the POH/AFM defined values, all airspeed
bugs are pilot configurable from the first AUX page on the MFD.
AFM Definitions
Marking Value AFM Section
White arc 56-123 KIAS
Green arc 62-166 KIAS
2 - Limitations
Yellow arc 166-204 KIAS
Red line 204 KIAS
Vle 153 KIAS 2 - Limitations
3 - Emergency
Glide 110 KIAS
Procedures
Vr 70 KIAS
4 - Normal
Vx 78 KIAS
Procedures
Vy 96 KIAS
CURRENT ASI
Figure M-4 Current ASI and Tape Markings
POH/AFM Definitions
POH/AFM
Marking Value
Section
White arc 60-117 KIAS
Green arc 73-181 KIAS
2 - Limitations
Yellow arc 181-230 KIAS
Red line 230 KIAS
3 - Emergency
Glide 108 KIAS
Procedures
Vr 110 KIAS
4 - Normal
Vx 82 KIAS
Procedures
Vy 110 KIAS
Vne [1] 230 KIAS
2 - Limitations
Vne @ FL250 174 KIAS
[1] Decrease 4.4 knots for each 1000 ft
above 12,000 ft (Press. Alt.)
CURRENT ASI
Figure M-6 Current ASI and Tape Markings
N.1 ARINC 708 Weather Radar Interface (Metallic Aircraft Only) ....................................................N-2
N.1.1 Materials Required but Not Supplied ....................................................................................N-2
N.1.2 Overbraid Installation Procedure ...........................................................................................N-2
N.1.3 Overbraid Terminal Bonding ................................................................................................ N-3
N.2 Stick Pusher and Warntone Generator Interface (PC-12) (G600 System Only) ...........................N-6
N.2.1 Materials Required but Not Supplied ....................................................................................N-6
N.2.2 Overbraid Installation Procedure ...........................................................................................N-7
N.3 GSU 75(B) Grounding Strap (Composite Aircraft Only) ............................................................ N-13
N.3.1 Materials Required but Not Supplied ..................................................................................N-13
N.3.2 Grounding Strap Installation Procedure .............................................................................. N-13
NOTE
To determine if an aircraft model is classified as metal or nonmetallic, refer to
Appendix K.
NOTE
The length of overbraid required is approximately equal to the length of the WXR cabling
in the radome area (measured from the bulkhead to the WXR R/T connector) plus 6 inches.
NOTE
Figure N-2 shows cable overbraid for a bulkhead-mounted WXR. For a wing pod WXR
installation, WXR cabling must be continuously overbraided from the WXR R/T connector
until it enters the metal wing.
1. Remove the backshell from the WXR R/T connector and save for re-installation. This will reduce
the overall width and allow the overbraid to slide over the cable without the need to unpin the
connector.
2. Slide the overbraid onto the cable from the WXR R/T to the bulkhead.
3. Re-install the WXR R/T connector backshell.
4. Roll back approximately 1.5 inches of the of the overbraid end at the WXR R/T connector.
5. Leaving the rolled back portion free, secure the outboard end of the overbraid around the WXR
connector or cable with an electrical tie-down strap.
6. Fold the free overbraid ends back over the tie-down strap and secure them to the cable with two
additional tie-down straps.
7. At the bulkhead end of the overbraid, comb out a maximum of two inches of braid, twist it, cut to
length if necessary, and terminate it in a #10 terminal lug. Refer to Figure N-1.
NOTE
Installation of a stud into a pressure bulkhead is not authorized under this STC. If a new
stud must be installed into a pressure bulkhead, additional approval for installation of the
stud will be required.
0$;
1 2
OVERBRAID
1. INSTALL #10 GROUNDING HARDWARE IN ACCORDANCE WITH AC 43.13-1B, SECTION 11-189. IF THERE IS AN EXISTING
HOLE LOCATED IN AN APPROPRIATE AREA IT MAY BE UTILIZED FOR THE GROUNDING HARDWARE – OTHERWISE AN
EXISTING FASTER (#10 OR LARGER) MAY BE USED. IF THERE IS NO EXISTING HOLE OR SUITABLE FASTER USABLE
FOR THIS PURPOSE THEN DRILL AND DE-BURR A 0.191"-0.203" HOLE.
NOTE
This step may be performed after the wire bundle is terminated to the GDU 620 connector.
3. Terminate the shields as described in Figure 3-102, using the PREFERRED METHOD. Use shield
terminators P/N S03-xx-R-9035-100 (Raychem). These terminators use shield drain wires that are
uninsulated and braided, unlike the terminators that use shield drain wires that are insulated.
4. Insert all of the required wires into the GDU 620 connector. Refer to Figure N-3.
5. Separate the individual wires entering the connector into two halves. Wrap each half in silicone
fusion tape (Garmin P/N 249-00114-00) where the wires will be underneath the strain relief. Refer
to Figure N-3.
6. Wrap bundle with three layers of silicone fusion tape from approximately 3-5 inches from the back
of the connector. Refer to Figure N-3.
Shield
Drains Shield
Terminators
Overbraid
Overbraid
Shield Terminators
3.0
Overbraid
Overbraid
Overbraid
Hose Clamp
1.5
Overbraid
6.0
TBM700 (850) series aircraft that comply with the installation guidance in this appendix are eligible for
RVSM Group approval.
STANDBY
ALTIMETER CO-PILOT
PILOT PFD/MFD DISPLAY ADC 1
ADC 2 ALTIMETER ALT
GDU 620 ADC 2
AM-250
ADC 1
STANDBY
AIRSPEED ALT HOLD XPNDR 2
GSU 75B or GDC 74B OSCILLATOR (OPTIONAL)
ALT
KCP 220
XPNDR 1
Existing Equipment
STANDBY
ALTIMETER CO-PILOT
PILOT PFD/MFD DISPLAY ADC 1 ALTIMETER
ADC 2 ALT
GDU 620 ADC 2 AM-250
STANDBY ADC
AIRSPEED XPNDR 2
ALT (OPTIONAL)
ADC 1
Existing Equipment
NOTE
The connection of a GDU 620 to an audio panel is required for Altitude Alert tones. Refer
to Appendix Section E.17 for approved audio panels. The audio must be verified as
described in Section 5.5.6.
NOTE
The KAS 297C is removed and the Altitude Preselect function is provided by the GAD 43e.
Table P-3 RVSM Required Interfaces: Architecture 1
G600 Interfaces Interconnect Drawing(s) Configuration Checkout
Section 5.5.13,
Autopilot Flight Director Figure F-11 Appendix Section 5.8.5
Section E.4
Section 5.5.12,
Figure F-27, Sheet 1
GAD 43e for Altitude Preselect Appendix Section 5.8.5
Figure F-28, Sheet 10
Section E.20
GARMIN ADC #1
GSU GDC
GDU 620 PFD/MFD #1 P6202 75B 74B
ADC 1 P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 OUT 1
ARINC 429 IN 2B 22 2 27 B
s
s
ADC 2
4 5
N/C 23 LEFT/RIGHT
127(6
$//:,5(6$:*25/$5*(581/(6627+(5:,6(63(&,),('
6+,(/'/($'60867%(/(667+$1
672:255(029($//27+(50+]$/7,78'(26&,//$725:,5,1*35(9,286/<&211(&7('72.'&
$05(029('25.$65(029('21/<7+('(3,&7('$/7,78'(26&,//$725:,5,1*
0$<5(0$,1&211(&7('
6:,7&+0867%(02817('$'-$&(1772*'8
6:,7&+0867%(,//80,1$7('$1'/$%(/('$66+2:15()(5726(&7,21)2568,7$%/(
6:,7&+(6
3)'
$,5'$7$
$'& (green)
$'& (amber)
GARMIN ADC #1
GSU GDC
GDU 620 PFD/MFD #1 P6202 75B 74B
ADC 1 P751 P741
ARINC 429 IN 2A 5 1 26 A
ARINC 429 OUT 1
ARINC 429 IN 2B 22 2 27 B
s
s
ADC 2
3 4
127(6
$//:,5(6$:*25/$5*(581/(6627+(5:,6(63(&,),('
6+,(/'/($'60867%(/(667+$1
6:,7&+0867%(02817('$'-$&(1772*'8
6:,7&+0867%(,//80,1$7('$1'/$%(/('$66+2:15()(5726(&7,21)2568,7$%/(
6:,7&+(6
3)'
$,5'$7$
$'& (green)
$'& (amber)
FORWARD
PRESSURE
BULKHEAD
OUT
(1) (2) (4) #1
EMG
INSTRUMENT
PANEL
(5)
(3)
DRAWING
NOT TO SCALE
STATIC 2 STATIC 2
STATIC 1 STATIC 1
EMERGENCY AFT PRESSURE
STATIC BULKHEAD
NOTE
Do not connect the ADC to either transponder.
OR
NOTE
G600 display of ancillary functions (e.g., Rad Alt, MB, ADF, DME) may be lost when
EMGER is selected.
Verify ADC 1/ADC 2 switch lighting and colors comply with Section 2.4.2.2. When the G600 and
AM-250 are operating normally, and a GPS signal has been established, engage ADC 2 using the
ADC 1/ADC 2 switch. Verify the following annunciations are displayed:
• PFD - OAT Red X
• PFD - TAS Red X
• PFD - CHECK ATTITUDE
• MFD Alert - ADC1 ALT EC – ADC1 Altitude Error Correction is unavailable
Engage ADC 1 using the ADC 1/ADC 2 switch. Verify that the annunciations listed above are removed
from the flight displays.
NOTE
The standby altimeter is connected to the co-pilot side static system and it is not SSEC
corrected.
1. Connect the pitot-static tester to the aircraft left and right pitot and static ports in accordance with
Socata Maintenance Manual Section 34-11-00.
2. Perform a pitot-static system leak check of each system as described in Socata Maintenance
Manual Section 34-11-00.
3. File the results with the aircraft maintenance records.
4. Verify that the altimeter baro-setting is 29.92 in Hg (1013.25 millibar) on both sides.
5. Verify the Altitude Alerter annunciation and alert tones at test level of 29,000 feet during the Air
Data Test. To set the altitude bug and alerter, press ALT and rotate the lower left knob on the PFD.
6. Simulate the altitudes and airspeeds for each condition shown in Table P-5.
7. Record the altitude displayed on the GDU 620 and AM-250 for each condition on Table P-5.
8. Verify that the indicated altitudes are within allowable tolerances.
9. File the results with the aircraft maintenance records.
If either the pilot or co-pilot air data system does not meet the tolerances specified, maintenance checks
should be performed on the air data system or the pitot-static system.
* Test points and tolerances correspond with Socata Maintenance Manual 34-11-00,
Table 503.
NOTE
G600 Airplane Flight Manual Supplement (P/N 190-00601-01) must be Revision J or
later.