Parts Manual

'32C'- s~
TX MODEL NUMBERS 0760537 0760537 0760545

STARFIRE MODEL NUMBERS 0760623 0760637

CONTENTS

BODY & TRIM 2-3

CONSOLE . . 4-5

SEAT ASSEMBLY. 6 -7
STEERING ASSEMBLY . 8 - 11

CHAINCASE ASSEMBLY . 12 - 13

DRIVE CLUTCH . 14

DRIVEN CLUTCH. 15

DRIVE SHAFT . . 16

TRACK ASSEMBLY 17 - 18

MAIN WIRE HARNESS. . . 19

SUSPENSION. . . . 20 - 21

ENGINE MOUNTING 22 - 27

CRANKCASE & CYLINDER . 28 - 33

CRANKSHAFT & PISTON 34 -37

RECOIL STARTER 38 -39

MAGNETO . . 40 -41

CARBURETOR . 42 - 47

FUEL PUMP. . 48 - 49
 BODY AND TRIM

ITEM PART NO . IT EM PA RT
PART DESCR IPT IO N PART DESCRIPTION
NO. NO. NO NO.
1 2631143 Hood Asm .· 250 - 340 St arfi re 55 5223767 Foot Rest R. H.
26 3 1136 Hood Asm. - 25 0 - 340 T X 56 5221930 Bracket R. H.
26311 37 Hood Asm . - 440 57 7080153 Clip - Starfire
2 75582 05 Washer 58 7670029 Pus h Nut - Starfire
3 581 0068 Hood Foam - Side 59 707 1328 TunMI Stri""
4 7071 37 6 Deck Dec al - 440 60 26 70050 Red Reflector - T X
7071 377 Deck Dacal - 340 ?1':7OO7n _ ~h rf; r..
70 71378 Deck Decal - 250 61 52 237 88 Rear Handle - St arf ire
7071395 Deck Decal - 250 St arfire 62 7512399 Screw
7071396 Deck Decal - 340 St arf ire 63 755581 5 Washe r
5 707 1375 Deca l - Stripe L. H. 64 70 71 385 Decal - 250 T X
6 7071 374 Deca l - St rips R. H. 7071386 DAcal - 34 0 TX
7 7621 3 15 Rivet 7n71 ~1l7 n ....al - 440 TX
8 5430438 Grill 7071388 DAcal - 25 0 Sterfire
9 54 30283 Headli oht Rino 70 71389 Dec al - 340 Sta rf ire
10 704 1059 Snr ino 65 766201 6 Clavis P;n _ ~hrf ; r..
11 4030025 Headlioht 66 5510058 Wear Strip
12 7511 839 Scr ew 67 10113 51 St irr uD . Sta rf ire
751 1954 Scr ew - 340 Starf ire on ly 68 751210 3 Bo lt
13 58 5 0034 Windshield Band 69 76 21 3 17 Rivet
14 543044 1 Winds h ield 70 5223772 Clu tch Guard
15 75 119 77 Screw 71 52 10728 Hinll8
16 5221662 Retainer 72 7010002 Lat ch
17 7071394 Decal 73 5223766 Foot Rest L. H.
18 54 304 39 Inlet Cove r 74 75 12193 Bolt
19 70 7 13 79 Decal 75 5210739 Washe r
20 76 70026 Speed Nut 76 7515405 Bol t
754 1901 Well Nut - 340 St arfir e onlv 77 5223789 Guard · TX
21 7511840 Sc rew 78 7512394 Bolt
22 7071373 Side Deca l L. H. 79 751 22 32 Screw
7071 3 72 S ide Deca l R. H. 80 5221929 Bracket L. H.
23 551 0055 Quick Edge Trim 81 7621401 Rivet
24 5221948 Hood Latch L. H. 82 5223791 Hood Gu ide
5221947 Hood Lat ch R . H. 83 5510062 Trim
25 7042009 Spr ing 84 7621322 Rivet
26 25 11 109 Gas Cap w/Gauae - T X 85 5440127 Nos e Pan
25 11 102 Gas Can - Sta rf ire 86 70 7 1397 Daca l
27 5221722 Gas Tank Strap 87 2670071 Am""r Reflector
28 7621322 PnD Rivet 88 75 12 134 Bnlt
29 5420126 Holddown Cush ion 89 5223790 Ext rllunn
30 2511114 Gas Tank 90 7080181 Plu o
31 5020246 Gas Line Weioht 91 767141R RivAt
32 7052023 Outle t Fittina 92 5430449 Grill
33 5810067 Hood Foa m - Top 93 751 2191 Bolt
34 7542118 Nut q4 Rnlt
35 2681123 Seat Cushion · TX 95 10 11355 Lower Hinae
2681124 Seat Cushion - Starfire 96 5332403 Soacer
36 7621401 Rivet 97 75 122 24 Bolt
37 5223695 Backing - Snow Flap 98 7542427 Nut
38 5810058 Snow Flap 99 52 2 19 39 Steering St op
39 7071301 Track Warnina Deca l 100 7512491 Bo lt
40 2670063 Rear Bumpsr 101 75 12497 Screw
41 751 2208 Bolt 10 2 53325 12 Brace
42 1011352 Tunnel IIncl . 108) 10 3 754 2302 Nut
43 7670021 Push On NIrt 104 ~11OO14 Motor Mount
44 5810008 Gas Tank Pad 105 1011340 Bulkhead Weldm ent
45 76 21425 Rivet 10 6 35 739 06 Bushing
46 7512121 Bolt 107 7071299 Deca l
47 75421 12 N ut 108 5223764 T PanAI
48 5224 177 Steering SuPPort 109 5223798 Clutch Gu ard Reinforcement
49 52219 33 Int ake Guard 110 7621 324 Rivet
50 7621429 Rivet 111 7541915 Nut
51 7621316 Rivet 112 708 0179 Hood Retai nina Cable
52 5221932 Gas Tank Bracket 113 7621402 Rivet
53 5020240 114 7114101'4 I-Innlf
54 1253050 Intaka St and 11 5 7080180 'J' Clip

2
BODY AND TRIM

3
 CONSOLE

IT EM PART PART DESCPUPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.
,
1 5430434 Console 9 7621307 Riv et

2 2870318 Tachometer 10 3280028 Cable - TX

3 4110012 Kev - TX 11 4110038 Ignition Switch - TX II ncl. 3 - 4)

4 7542804 Ignition Switl>h Nut - TX 12 4110041 Tether Switch - St arfire (Inc l. 4)

7542808 Tet her Switch Nut - Starfire 13 3280019 Speedometer Bushino - TX

5 7080177 Choke Cable 14 3280017 Sauare Kev - TX

6 2870317 Speedometer - TX 15 3280027 Angle Drive - TX

7 5430367 Censole Plug - Starfire 16 707 1381 Decal - TX

8 7670024 Tinnerman Fast ener 7071384 Decal - Starfire

4
 CONSOLE

16

5
 SEAT ASSEMBLY

ITEM
NO.
PART
NO.
PART DESCRIPT ION ITEM
NO.
PART
NO.
PART DESCR IPTION
)
1 2681123 Seat Cush ion - TX 11 7522008 Screw - TX

2681124 Seat' Cushion - Starfire 12 2460173 Tailliaht Harness

2 5430426 Frame - Door - TX 13 40:30015 Tailli oht Bulb

3 7558402 Washer - TX 14 4030019 Brakeliaht Bulb

4 7542112 Nut- TX 15 7511840 Screw

5 7621201 Rivet - TX 16 5430423 Ta illight Lens

6 5430427 Comoartment Deor - TX 17 5439425 Tailliaht Housinn

7 7040144 Latch So rinn - TX 18 5420141 Shield- TX

8 7010030 Latch Pin - TX 19 7512103 Bolt

9 5430368 Latch - TX 20 23702 57 Tool Kit

10 7010026 Hinge Pin - TX

)
r

,
6
 SEAT ASSEMBL Y

7 6

\ 11
12
13
14
13

20 19

7
 STEER ING ASSEMBLY - TX

ITEM PA RT PART DESCRIPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1 5410254 Pad 22 5332 507 Drag link

2 7071 390 Decal 250 23 7542424 L. H. Nut

7071391 Decal 340 24 7060114 Ti e Rod End l. H.

7071392 Decal 440 25 1821010 Spind le

3 5410 205 Handlebar Grip 26 5010059 Ski Pivot Bushing

4 Master Cvl. (See pace 12) 27 5410 250 Rubbe r Ski Stoo

5 4110040 Dimmer Switch 28 7542513 Nut

6 7512222 Bol t 29 7060113 Tie Rod End R. H.

7 1823101 Steering Post 30 5332499 Tie Rod

8 4110039 Emergency Stoo Switch 31 7542401 Nut

9 2010030 Throttle Control Assy. 32 7515435 Bolt

10 7710502 Retaining Ring 33 75 12542 Bolt

11 7512308 Set Screw 34 7041056 Shock Absorber

12 7080138 Panduit Strap 35 5430264 Bottom Shock Bushina

13 7542320 Nut 36 7512522 Bolt

14 7542112 Nut 37 7662001 Clevis Pin

15 7522011 Screw 38 7043029 Sorina

16 7542403 Nut 39 7661407 Cotter Pin

17 7558403 Washer 40 7555803 Washer

18 1822024 Steering Arm R. H. 41 1820190 Ski

19 7515433 Bolt 42 1820132 SkaQ

20 7512404 Bolt 43 7542302 Nut
21 5221642 Steerinq Arm L. H. 44 5430003 Wear Plate

45 5210763 Spacer

8
 STEERING ASSEMBLY _ TX

17-
36T
37
35

9
•
 STEERING ASSEMBLY - STARFIRE

ITEM
NO.
PART
NO.
PART DESCR IPT ION
IT EM
NO.
PART
NO.
PART DESCRIPTION -
\
I
1 5410254 Pad 30 75 154 17 Bolt

2 7071393 Decal 31 7043003 Too Sunnor t Snrinn

3 5410205 Handlebar Grin 32 70430 02 Center Sunnort Snrina

4 Master Cvl. (See oaae 12) 33 70430 22 Main Snr ina

5 4110040 Dimmer Sw itc h 34 7512 507 Bolt

6 7512222 Bolt 35 1820142 Ski Snrino Ston

7 1823101 Steering Post 36 7542409 Nut

8 4110039 Emergency St op Switch 37 7662001 Clevis Pin

9 2010030 Throttle Control Assy. 38 7661 407 Cotter Pin

10 7710502 Retaining Ring 39 1820201 Ski

11 751 2308 Set Screw 40 751 2522 Bolt

12 7080138 Pandu it Strap 41 1820205 Skag

13 7542320 Nut 42 1820206 Ski Brace

14 7542112 Nut 43 7512394 Bolt

15 75 22011 Screw 44 5332507 Drag Link

16 76214 29 Rivet 45 5010059 Ski Pivot Bushing

17 5224189 Steering Handle 46 7542513 Nut

18 7542 403 Nut 47 5332467 Spacer

19 75584 03 Washer 48 5221941 Saddle

20 522 1642 Steerin g Arm L. H. 49 7558504 Washer

21 7515433 Bolt 50 704 1057 Shock Absorber

22 751 2404 Bolt 51 5430264 Bottom Shock Bushing

23 1822024 Steering Arm R. H. 52 7542302 Nut

24 7542424 L. H. Nut 53 5430003 Wear Plate

25 7060114 Tie Rod End L. H. 54 7512405 Bolt

26 1821010 Soindle 55 706 0113 Ti e Rod End R. H.

27 5410055 Rubber Ski Stoo 56 7542401 Nut

28 751 5404 Bolt 57 5332499 Tie Rod

29 522 1936 Sk i Soreader 58 70713 99 Decal · Hand Loon Warnina

10
STEERING ASSEMBLY- STARFIRE

11
 CHAINCASE ASSEMBLY

IT EM PART ITEM PART

PAR T DESCRIPT ION PART DESCRIPTI ON
NO NO NO NO.
1 5332326 Bushing 42 7515301 Bolt
2 5630126 Brake Lever 43 7512235 Bolt
3 5630125 Master Cvl. Housina 44 7552804 Lock Washer
4 70 52019 Male Connector · T X 45 5630120 Chaincase
5 5420 142 Brake Lin e· TX 46 Clio
54 20114 Brake Line · Starf ire 47 5420111 Hose - Bulk (Cut to Fit!
6 5410176 Cover Gasket 48 5020303 Vent
7 5630127 Co ver 49 5410193 • '0' Rina
8 7511 841 Screw 50 7512470 Bolt
9 7511975 Screw 51 7542404 Nut
10 751 2308 Set Screw 52 3514303 Bearing
11 7041024 SDrina 53 7718406 Retainina Rina
12 5410164 'U' Pack Seal 54 5010128 Soacer
13 5410163 '0' Rina 55 1332078 Tiahtener Asm .
14 5020281 Master Cyl. Piston 56 3221036 Snrocket - 14 th o· 250
15 7052020 Male Elbow - TX 3221033 Sprocket - 17 tho . 340 TX
16 19 30553 Bolt 3221031 Snrocket - 15 tho - 340 Starfire
17 1930531 Spacer 3221034 SDrocket· 19 th o·440 TX
18 1930551 Bracket 3221032 Sprocket - 16 tho (Optionall
19 1930554 Nut 3221035 Sprocket - 21 tho (Optional)
20 1930533 Castina 57 3224023 Chain. 64 Pitch . 250 TX -
21 1930534 Puck 250 - 340 Starfire
22 1930536 Screw 3224024 Chain· 66 Pitch - 340 - 440 TX
23 1930535 Puck 3224025 Chain - 68 Pitch - (Optional]
24 1930548 Piston Assembly 58 7577901 Shakeoroof Washer
25 1930546 '0' Rina 59 7512325 Bolt
26 1930552 Casting 60 5420140 Gasket
27 4110035 StoD Liaht Switch 61 5223775 Chaincase Cover
28 1930550 Bleeder Fitting 62 7512232 Bolt
29 7713901 Snap Ring 63 5410012 Rubber Plull
30 1332074 Brake Oisc Asm. 64 3222034 Sprocket - 39 tho
31 7727003 Kev 3222036 Sprocket - 35 tho (ODtional)
32 5020287 Jackshaft 3222037 Sorocket - 41 th o(ODtional)
33 7542302 Nut 65 7556509 Machinerv Bush ing
34 7721103 Kev 66 2200126 Shim Kit
35 5221172 Flanaette 67 7515428 Bolt
36 3514501 Bearina 68 7542423 Nut
37 7556501 Machinerv Bushina 69 5010129 Spacer· Starfire
38 7512331 Bolt 70 5020292 Stub Shaft - Starfire
39 1322083 Driven Clutch 1930544 Brake Asm. [Incl. 16 - 26 28)
40 5020291 Snacer 71 Driv.. B..lt
41 7555701 Washer
,

12
CHAINCASE ASSEMBLY

13
 DRIVE CLUTCH

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1321272 Drive Clutch Assembly - 250 TX 5 5430445 Guide Button

1321273 Drive Clutch Assemblv - 340 TX 6 2200136 Kit - Spider Pin Hnel, 5)

1321274 Drive Clutch Assemblv - 440 TX 7 5020304 Jam Nut

1321275 Drive Clutch Assembly - 250 Starfire 8 5210758 SPacer- 250 340 440 TX

1321276 Drive Clutch Assembly - 340 Starfire 5210752 Spacer· 250.340 Starfire

1 7512182 Cover Screw 5210753 Spacer - 250, 340 Starfire

2 7511978 Screw 5210754 Spacer- 250, 340 Starfire

3 7571603 Lock Washer 9 2200137 Kit - Shift Weight"A" - 340, 440 TX

4 7041060 Clutch Spring (Orange) 250 TX 2200138 Kit· Shift Weight "G" - 250 TX

7041061 Clutch Spring (Brown) 340 TX 2200139 Kit - Shift Wei!!ht "W" - 250 Starfire

7041062 Clutch Sprin!! (Silver) 250 Starfire 2200140 Kit· Shift Wei!!ht "Y" - 340 Starfire

7041063 Clutch Sprin!! - 440 TX

14
 DRIVEN CLUTCH

ITEM PART PART DESCRIPT ION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1322083 Driven Clutch Assemblv 5 7721103 Square Kev

1 7511953 Screw 6 7041038 Clutch Sprina

2 5210749 Driven Plat e 7 5430265 Ramo Button

3 7714804 Retaining Ring 8 5230101 Driven Cap

4 7556804 Washer

"

15
 DRIVE SHAFT

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

2 7713904 Retainina Rina

3 5430430 Tr ack Sprocket

1 5020286 Drive Shaft - TX

5020293 Dropout Drive Shaft - Starfire

.:
16
 TRACK A SSEMBLY - TX

ITE M PART PART D ESCRIPTION ITEM PART PART D ESCRIPTION

NO. NO. NO. NO.

1510138 Track Assemblv (Incl. 1 ·4) 3 7621401 Poo Rivet

1 5410256 Outside Belt 762 1423 Solid Riv et

2 5410257 Inside Belt 4 5221425 Cleat

--------
---- \
\

17
 TRACK ASSEMBLY - STARFIRE

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1510137 Track Assemblv 6 5410256 Outside Belt

1 2870334 Carbide Stud (Pac of 20) 7 5410257 Inside Belt

2 7558212 Rivet Burr 8 7558217 Washer

3 2870330 Growser 9 7621440 Rivet

4 5221956 Guide Cleat 10 7621401 Poo Rivet

5 5221425 Cleat 7621423 Solid Rivet

J
2
3
4
5
6
----
~~d.llji;) / /

18
 MAIN WIRE HARNESS

ITEM PART PART DESCRIPTION IT EM PA RT PAR T D ESCRIPTION

NO. NO. NO. NO.

2460183 Main Wire Harness (I ncr. 1 - 7) 4 2200020 Ignition Switch Connector

1 2200039 Receptacle Housing w/Receptacles 5 2200094 Tachome ter Connector

2 2200029 Rinq Ter mina l 6 2200095 Speedometer Connector

3 2200022 Headlight Connector w/Receptacles 7 2200082 Brakel ight Switch Connector

(~
4
,

19
 SUSPENSION

ITEM PART PART DESCRI PTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1540404 Slide Rail Asm. 22 5020288 Pivot Shaft

1 1540409 Front Suspen sion Arm 23 5332511 Spacer

2 7542320 Nut 24 5332442 Idler Shaft

3 5430431 Front Slide 25 7040149 L. H. Rear Spring

4 7080176 Eye Bolt 26 7552905 Washer

5 1540410 Idler Rod 27 7542403 Nut

6 5430204 Idler Wheel 28 7515430 Bolt

7 7621419 Rivet 29 7542404 Nut

8 7515416 Bolt 30 5410206 Bumper

9 7040150 R. H. Rear Spring 31 7661602 Spring Pin

10 5223787 Rail - Limiter Return 32 7542409 Nut

11 7542108 Nut 33 5332502 Soacer

12 7542511 Nut 34 7555815 Washer

13 1540408 Rear Susoension Arm 35 7512408 Bolt

14 7041058 Shock Absorber 36 7515429 Bolt

15 7512530 Bolt 37 1540406 Side Rail
16 7512398 Shoulder Bolt 38 5521057 Hi-Fax
17 7512233 Bolt 39 7512237 Bolt
18 1540405 Pivot Arm 40 5521057 Hi-Fax
19 5010108 Shaft 41 7542402 Nut
20 5332501 Spacer 42 1540407 Front Torque Arm
21 7515432 Bolt

20
 ..

17 18
19 20
21 15
22 16
23 22
~
(Jl
-e
m
Z
(Jl

o
z
....
N

~8
20
6
,26
27

21
46
37
30
22
 ENGINE MOUNTING - TX

ITEM PART ITEM PART PART DESCRIPTION

PART DESCRIPTION
NO. NO. NO. NO.

1 1212006 Enaine - EC25PT 06 - 250 25 5223785 Plate - Motor Mou nt - 250 340

1212005 Enaine - EC34PT- 05 - 340 5223771 Plate - Motor Mount - 440

1211362 Enaine - EC44PT 05 - 440 26 5332491 Bushinn - Motor Mount

2 7080178 Throttle Cable 27 751 2405 Bolt

3 5410253 Boot 28 5410 241 Damoener - Vibration

29 5221 901 Cap - Vibration Damoener

4 5430442

5430435
Intake Silencer - 250, 340

Intake Silencer - 440 30 7553101 Lock Washer

•
5 7071311 Decal - Air Silencer 31 751 2545 Bolt

6 5210746 Wire - Int ake Silencer 32 7542112 Lock Nut

7 5210750 Mesh - Wire 33 52 10650 Heat Sink

8 5810062 Baffle - Silencer 34 75 12111 Bolt

9 5810064 Baffle - Silencer 35 40600 71 Reaulator

10 52219 34 Plate - Foam Rest 36 7511930 Screw

11 7542108 Nut 37 3082068 Ex haust Gasket - 250, 340

12 7558221 Washer 3081706 Exhaust Gasket · 440

13 1321272 Drive Clutc h Asm. - 250 38 1260367 Exhaust Manifold - 250, 340

1321 273 Dr ive Clutc h A sm. - 340 1260368 Exh aust Manifold - 440

13 21274 Dr ive Clutch Asm. - 440 39 3080 530 Lock Washer

14 5430261 Bushina - Retainina Bolt 40 3080285 Nut

15 521074 8 Washer - Clutc h Retai ner 41 3081078 Exhaust Sprina

16 7575202 Lock Washer 42 1260369 Muffler - 250

17 7512 529 Bolt 1260365 Muffler - 340

18 7080 134 Clamp 1260370 Muffler - 440

19 5420111 Fuel Line (Bulk - Cut to Fit) 43 7512 130 Bolt

20 2530008 Filter 44 7542427 Lock Nut

21 7512 220 Screw 45 1260382 Muffler Mount

22 5332509 Tube Spacer - Fuel Pump 46 7042011 Sorina

23 7542403 Flex - Loc Nut 47 5221953 Hanaer - Muffier

24 7558403 Wrouaht Washer 48 7541906 Lock Nut •

22
 ENG I NE MOUNTING - TX

43
44~8~
45
32 -
~

46
41
32
48
24
23 -

23
 ENGINE MOUNTING - 250 STARFIRE

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1 1212003 Engine· EC25PT-05 28 7553101 Lock Washer

2 7080178 Throttle Cable 29 7512545 Bolt

3 5410253 Boot 30 7542112 Lock Nut

4 5430442 Intake Silencer 31 7541906 Lock Nut

5 7071311 Air Silencer Decal 32 5210650 Heat Sink

6 5210746 Wire Intake Silencer 33 7512111 Bolt

7 5210750 Mesh - Wire 34 4060071 Regulator

8 5810062 Baffle· Silencer 35 7511930 Screw

9 5810064 Baffle· Silencer 36 7512191 Screw

10 5221934 Plate - Foam Rest 37 1253052 Cooler Asm.

11 7542108 Nut 38 7042016 Spring· Cooler

12 7558221 Washer 39 3082068 Exhaust Gasket

13 1321275 Drive Clutch Asm. 40 1260367 Exhaust Manifold

14 5430261 Bushinq- Retaining Bolt 41 5332491 Bushing - Motor Mount

15 5210748 Washer - Clutch Retainer 42 3080530 Lock Washer

16 7575202 Lock Washer 43 3080285 Nut

17 7512529 Bolt 44 3081078 Exhaust Sorinc

18 7080134 Clamp 45 7512405 Bolt

19 5420111 Fuel Line (Bulk - Cut to Fit) 46 1260375 Expansion Chamber

20 2530008 Filter 47 7042009 Spring

21 7512220 Screw 48 5221961 Hanger· Muffler

22 5332509 Tube Soacer - Fuel Pump 49 1260381 Resonater Inlet

23 7542403 Flex - Loc Nut 50 5420143 Hose

24 7558403 WrouQht Washer 51 1260377 Resonator

25 5223785 Plate - Motor Mount 52 7512224 Carriaoe Bolt

26 5410241 Dampener - Vibration 53 7621401 PoP Rivet

27 5221901 CaP - Vibration Dampener 54 5221969 Sunnort - Muffler

24
 6

36 30 37 38 23 24

25
 ENGINE MOUNTING - 340 STAR FIRE

ITEM PART ITEM PA RT PART DESCRIPTION

PA RT D ESCRIPTI ON
NO . NO. NO. NO.

1 121 2004 Enoine . EC34PT - 06 30 751 2545 Bolt

2 7080178 T hrottle Cable 31 754211 2 Lock Nut

~ 5410252 Boot 32 7541906 Lock Nut

4 5430442 Intake Sil encer 33 52 10650 Heat Sink

5 7071311 Air Silenc er Decal 34 751 21 11 Bolt

6 5210746 Intake Silencer Wir e 35 4060071 Regulator

7 5210750 Wire Mesh 36 7511 930 Screw

8 5810062 Baffle - Silencer 37 751 2191 Screw

9 5810064 Baffle - Silencer 38 1253052 Cool er Asm.

10 5221934 Plate - Foam Rest 39 70420 16 Spring · Cooler

11 7542108 Flex - Loc Nut 40 308 2068 Exh aust Gasket

12 7558221 Washer 41 542 0 144 Hose

13 1321276 Drive Clutch A sm. 42 1260379 Exhaust Adapter - Mag.

14 5430261 Bushing · Retaining Bolt 43 1260 376 Exhaust Adapter · PTO

15 5210748 Washer· Clutch Retai ner 44 308 053 0 Lock Washer

16 7575202 Lock Washer 45 30 802 85 Nut

17 7512529 Bolt 46 1260387 Expansion Chamber · PTO

18 7080134 Clamp 47 1260388 Expan sion Chamber - Mag.

19 5420111 Fuel Line (Bulk · Cut to Fit) 48 7512405 Bolt

20 2530008 Filter 49 7042009 Spring

21 7512220 Screw 50 5221961 Hanger - Muffler

22 5332509 Tube Spacer- Fuel Pump 51 1260385 Stinger - Mag.

23 7542403 Flex - Loc Nut 52 3081078 Exhaust.Spring

24 7558403 Wrouaht Washer 53 1260 386 Stinger - PTO

25 · 5223785 Motor Mount Plate 54 1260378 Resonator

26 5332491 Bushing - Motor Mount 55 751 2224 Bolt

27 5410 241 Dampene r - Vi brat ion 56 7621401 Pop Rivet
28 5221901 Cap - Vibration Dampener 57 5221969 Support - Muffler
29 7553101 Lock Washer

26
 ENGIN E MOUNTING - 340 STARFIRE

27 28
41 40
43 42
45 44
47 46

52 -----;;~2-=7"~
48 --+---=~~--j---t-II
- - -+-- - -- --r--.:--,
49
50 26
51 ~-=---__j_ -- 27
~---___:t---28
L _ - - - j -- - -29
30
31
~:Z::+;~ *->~T: 32
~-
-31
33

27
 CRANKCASE & CYLINDER - 250, 340 TX

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1 3082420 Crankcase 23 3082429 Fin Damper

2 3080373 Dowel Pin 24 3082432 Fin Damper

3 3080739 Bolt & Washer 25 3080016 Stud

4 3080883 Bolt & Washer 26 3082302 Gasket

5 308 0742 Bolt & Washer 27 3080047 Nut

6 308 2422 Stud 28 3080050 Sorina Washer

7 308 1633 Plug 29 3080356 Washer

8 3081634 Wave Washer 30 3082421 Cylinder Head - 250

9 3080641 Uni on 3082372 Cylinder Head - 340

10 308 1046 Oil Seal 31 3082 423 Head Gasket - 250

11 308 1582 Screw 3081695 Head Gasket - 340

12 3080077 Spring Washer 32 3082426 Fin Damper

13 3081913 Cover 33 3082428 Fin Damper

14 30 80006 Oil Seal 34 3082427 Fin Damper

15 3080297 Gasket 35 3080119 Nut

16 3081047 Lock 36 308 053 0 Spring Washer

17 3080445 Bolt 37 3080142 Washer

18 3082424 Cylinder - 250 38 3082068 Ex haust Gasket

3082 442 Cylinder· 340 39 3080 285 Nut

19 308 2425 Cylinder 250 40 3081444 Maaneto Cover

3082443 Cylinder 340 41 3080589 Bolt

20 308 1891 Stud 3080530 Sor ing Washer

21 308243 1 Fin Damper 308 0142 Washer

22 3082430 Fin Damper

28
 CRANKCASE & CYLIND ER - 250, 340 TX

30
30

31

19

24

20

~~~:::"'21 27
~
~~
~- -
22
@)28

6 ~

~·~~29
.J 23

16

17
16

29
 CRANKCASE & CYLINDER - 440 TX

ITEM PART PART DESCRI PTI ON ITEM PART PART DESC R IPTIO N
NO. NO. NO. NO.

1 3082419 Crankcase 18 3080047 Nut

2 3080373 Dowel Pin 19 308005 0 Sorina Washer

3 3082096 Bolt & Washer 20 3080356 Washer

4 3082097 Bolt & Washer 21 3082448 Cvlinde r Head

5 3082098 Bolt & Washer 22 3082449 Fin Darno er

6 3082469 St ud 23 3082450 Fin Dam oer

7 3081633 Plua 24 3082427 Fin Damoer

8 3081634 Wave Washer 25 3080250 Head Gaske t

9 3080641 Union 26 3080119 Nut

10 3082051 Oil Seal 27 3080530 Sprinll Washer

11 3082446 Cylinder 28 3080142 Washer

12 3082447 Cvlind er 29 3081706 Exh aust Gasket

13 3082429 Fin Damoer 30 3080285 Nut

14 3082430 Fin Damoer 31 3081068 Maaneto Cover

15 3081891 St ud 32 3080589 Bolt
16 3080016 St ud 3080530 Sorina Washer

17 3082296 Gasket 3080142 Washer

30
 CRANKCASE & CYLINDER - 44 0 TX

~26
21 I
~ 27
4

23 t - - - - - 28
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23
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10
31

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31
 CRANKCASE & CYLINDER - 250, 340 STARFIRE

ITEM PART ITEM PART PART DESCR IPT ION

PART DESCRIPTION
NO. NO. NO. NO.

1 3082453 Crankcase 23 3082430 Fin Damoer

2 3080373 . Dowel Pin 24 3082429 Fin Damoer

3 3080742 Bolt & Washer 25 3082432 Fin Damoer

4 3080883 Bolt & Washer 26 3080016 Stud

5 3080739 Bolt & Washer 27 3082302 Gasket

6 3082422 Stud 28 3080047 Nut

7 3081633 Plua 29 3080050 Sorina Washer

8 3081634 Wave Washer 30 3080356 Washer

9 3080641 Union 31 3082421 Cylinder Head - 250

10 3082455 Gasket 3082372 Cylinder Head - 340

11 3082454 Coyer 32 3082423 Head Gasket - 250

12 3082468 Lock 3081695 Head Gasket - 340

13 3082456 Bolt 33 3082426 Fin Damoer

14 3081913 Crankcase Cover 34 3082428 Fin Damoer

15 3080006 Oil Seal 35 3082427 Fin Damoer

16 3080297 Gasket 36 3080119 Nut

17 3081047 Lock 37 3080530 Sorina Washer

18 3080445 Bolt 38 3080142 Washer

19 3082424 Cylinder - 250 39 3082068 Exhaust Gasket

3082459 Cylinder-340 40 3080285 Nut

20 3082425 Cylinder - 250 41 3081444 Magneto Cover

3082460 Cvlinder - 340 42 3080589 Bolt

21 3081891 Stud 3080530 Sprina Washer

22 3082431 Fin Damoer 3080142 Washer

32
 CRANKCASE & CYLINDER - 250, 340 STARFIRE

31 ___

21

~28
-~ ® 29
6 _
·~.j>----30
24

-
13

33
 CRANKSHAFT & PISTON - TX

IT EM PART PART DESCRIPTIO N ITEM PART PAR T DESCR IPTION

NO. NO. NO. NO.

1 3082355 Crankshaft - 250 . 340 7 308 2435 Piston Rina . 250

3082379 Crankshaft · 440 3082444 Piston Rina - 340

2 3080447 Spacer 3082452 Piston Rinq . 440

3 3080004 Bearing 8 3081714 Clip - 250, 340

4 3080243 Bearing 3081718 Clip· 440

5 3082434 Pisto n - 250 9 3081648 Small End Bearina - 250 340

3082445 Piston - 340 3081629 Small End Bearina . 440

3082451 Piston - 440 10 308 2436 Spacer - 250

6 3081919 Pist on Pin - 250 3081649 Spacer - 340

3080 126 Piston Pin - 340 3081720 Spacer - 440

3080268 Piston Pin - 440 11 3080639 Nut

12 3080070 Spring Washer

13 30 81447 Key

"

34
CRANKSHAFT & PISTON - TX

II

35
 CRANKSHAFT & PISTON - STAR FIRE

ITEM PART PART DESCRIPTION IT EM PA RT PART DESCRIPTION

NO. NO. NO. NO.

1 3082457 Crank shaft 8 3082435 Piston Rino - 250

2 3080447 Soacer 3082444 Piston Rino - 340

3 3080004 Bearino 9 308 1714 Clio

4 3080243 Bearino 10 3081648 Small End Bearino

5 3081709 Bearin o 11 3082436 Spacer - 250

6 3082434 Piston - 250 3081649 Soacer - 340

3082445 Pisto n - 340 12 3080639 Nut

7 308 1919 Piston Pin - 250 13 3080070 Sorin o Washer

3080126 Piston Pin - 340 14 3081447 Kev

36
CRANKSHAFT & PISTON - STARFIRE

12

37
 RECOIL STARTE R

ITEM PART PART DESCRIPT ION IT EM PART PA RT DESCRI PTION

NO. NO. NO. NO.

3082486 Recoil 11 3082322 Fric t ion Plat e

1 3082487 Case 12 3081240 Washer

2 3082415 Power Spring 13 3081087 Lock Washer

3 3082488 Reel 14 3081086 Nut

4 30823 18 Ratchet 15 3082326 Starti ng Pulley

5 3082489 Slide Plate 16 3082416 Rope

6 3082319 Return Spring 17 3081578 Handle

7 3082490 Slide Plate 18 3082491 Eve Bolt

8 3082492 Washer 19 3080146 Bolt

9 3081238 Friction Spr ing 20 3080077 Lock Washer

10 3082 118 Return Spr ing 21 308029 1 Bolt

38
 STARTER
RECO\L

\5

39
 MAGNETO

ITEM PART ITEM PART PART D ESCRIPTION

PART DESCRIPTIO N
NO. NO. NO . NO .

1 3082351 Plate - 250 ·340 IIncl. 2·9 12 - 15) 12 3081511 Grommet

3082464 Plate· 440 . (I ncl. 2 . 9 12 - 15) 13 NA Wire Harness

2 3082349 Exciter Coil - 250 . 340 14 3081952 Counler

3082465 Exc iter Coil - 440 15 3081513 Counler

3 3082363 Pulser cen- 250·340 16 3081306 Counler

3082466 Pulser Coil - 440 17 3082142 COl Unit

4 3082364 Collar 18 3081954 Coil

5 3082483 Screw 19 3082144 Bracket

6 3082350 Liqhtinq Coil- 250 - 340 20 3082145 Bolt

3082467 Liqhtinq Coil· 440 21 3081961 Bolt

7 3082484 Screw 22 3081611 Spark Plug Cap

8 3081296 Clamp 23 3081612 Plug Cap Spring

9 3082366 Screw 24 3082268 Screw

10 3082348 Flywheel - 250 - 340 25 3081181 Lock Washer

3082485 Flywheel· 440 26 3080078 Washer

11 3082367 Window Cover

40
 MAGNETO

17
22

19

18

41
 CARBURETOR - TX

i'TEM PART PART DESCRIPTIO N ITEM PAR T PART DESCRIPTION

NO. NO. NO. NO.

1 3082437 Carburetor· 250 19 3082476 Needle Jet Setter

3082438 Carburetor· 340 20 3080172 Washer

3082462 Carburetor- 440 21 3080819 "0" Rina

2 3081886 Cap 22 3081111 Needle Valve

3 Gasket 23 3080524 Packing

4 3081105 Spring 24 3080522 Float Arm

5 3081106 Plate 25 3082397 Float Pin •

6 3080546 "E" Rina 26 NA Float Chamber

7 3082470 Jet Needle 27 3081117 Float

8 3082396 Throttle Valve 28 3080535 Cap

9 3082474 Needle Jet - 250 • 340 29 3082477 Banjo Bolt

3082475 Needle Jet - 440 30 3082478 Washer

10 3081495 Plunger Cap 31 3080714 Main Jet - 250

11 3080821 Plunger Spring 3080365 Main Jet· 340

12 30 8111 4 Washer 3080624 Main Jet - 440

13 3080540 St arter Plunaer 32 3081247 Float Chamber Packing

14 3080168 Throttle Stoo Screw - 250 . 340 33 3081288 Screw

3080538 Throttle Stoo Screw - 440 34 3082439 Adaoter

15 3080169 Sorina 35 3082011 Band

16 3080537 Air Screw 36 3081497 Screw

17 3080179 Spring 37 308 1330 Bolt

18 3080631 Pilot Jet - 250 - 340

3080632 Pilot Jet - 440

42
 CARBURETOR -TX

•
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•
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12

13
8
34

37

43
 CARBURETOR - 250 STARFIRE

ITEM PART PART DESCR IPTION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1 3082458 Carburetor 19 3081667 Main Jet

2 3081886 Cao 20 3080172 Washer

3 NA Gasket 21 3081111 Needle Valve

4 3081105 Sor ino 22 3080524 Pack ino

5 3081106 Plate 23 3080522 Float Arm

6 3080546 "E" Rino 24 3082397 Float Pin

7 3082470 Jet Needle 25 NA Float Chamber

8 3082396 Throttle Valve 26 3081117 Float

9 3082473 Needl e Jet 27 3080535 Cap

10 3081495 Plunger Cap 28 3082471 Guide Screw

11 3080821 Plunqer Sprinll 29 3082472 "0" Hinq

12 3081114 Washer 30 3081247 Float Chamber Gasket

13 3080540 Starter Plunger 31 3081288 Screw

14 3080168 Throttle Stop Screw 32 3082439 Adapter

15 3080169 Spr ing 33 3082011 Band

16 3080537 Air Screw 34 3081497 Screw

17 3080179 Sorino 35 3081330 Bolt
18 3080632 Pilot Jet

44
 CARBURETOR - 250 STAR FIRE

~ - - I0

__- -- 1 1

'-.("R'r 12

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32

35

•
20
• 19

I
29 I

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28 •
25

45
 CARBURETOR - 340 STARFIRE

ITEM PART PART DESCRIPT ION ITEM PART PART DESCRIPTION

NO. NO. NO. NO.

1 3082461 Carburetor 19 30824 80 Gu ide Holder

2 3081886 Cap 20 3080821 Plunge r Sprinq

3 NA Gasket 21 3082000 Washer

4 3081105 Spring 22 3080540 Sta rte r Plunoer

5 3081106 Plate 23 3081872 Float Arm

6 3080546 "E" Ring 24 308239 7 Float Pin

7 3081406 Jet Needle 25 3082481 Float Chamber Bodv

8 3082479 Piston Valve 26 3082482 Gasket

,
9 3081865 Needle Jet 27 3081874 Float

10 308063 1 Pilot Jet 28 3080535 Cap

11 3081866 Rino 29 3082471 Drain Screw

12 3080365 Main Jet 30 3082472 "a" Rin o

13 3081999 Needle Valve 31 3081416 Screw

14 3081422 Packina 32 3082439 Ada pte r

15 3080537 Air Screw 33 3082011 Band

16 3080179 Sorino 34 3081497 Screw

17 3080 168 Throttle Stoo Screw 35 3081330 Bolt

18 3080169 Spring

46
 CARBURETOR - 340 STAR FIRE

3---\

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32
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47
..
.~

FUEL PUMP

ITEM PART PAR T DESCRIPTION ITEM PART PART DESCRI PTIO N

NO. NO. NO. NO.

1 30824 18 Fue l Pump 5 3081529 Grommet

2 3081380 Gasket 6 3081384 Gaske t

3 3080844 Dianhraqrn 7 3081286 Screw

4 3081989 Valve

48

-~----
 FUEL PUMP

7- _

49
 /polar;s textron E-Z-GO
I

MANUFACTURERS OF QUALITY SNOWMOBILES AND GOLF CARS

$3.00
'-
Part No. 9910378