YZBS-120LDⅡ HYDRAUIC POWER UNIT

PARTS MANUAL
1.General Drawing of YZBS-120LDⅡ

Power Unit (142.200.00)

-1-
 Rig serial No

YZBS-120LDⅡHydraulic Power Unit YB000000 40018

Item Part No Description Qty Remark

YB010000
1 Oil-fill engine-pump assy 1
YB020000
2 Oil tank 1
YB030000
3 Motor-pump Assembly 1
YB040000
4 C00ler assy 1
YB050000
5 Output control assy 1
YB000001
6 Nameplate 1
YB000002
7 Rivet 2*3 4
YB000003
8 Hose A32Ⅰ-1500（M45*2） 1
YB000004
9 Hose C19Ⅰ-2000（M30*1.5） 1
YB060000
10 Explosion proof tank 1
YB000005
11 Screw M12*25 4
YB000006
12 Washer 12 4
YB000007
13 Washer 12 4

-2-
 2. Oil tank (04.610.00)

图二：油箱（04.610.00）

Rig serial No
Oil tank YB020000
40018

Item Part No Description Qty Remark

-3-
 YB020100
1 Tank body 1
YB020001
2 Louver damper 2
YB020002
3 Connector 1
YB020003
4 Ball valve G1 1/4 1
YB020004
5 Door I 1
YB020005
6 Screw M5*15 3
YB020006
7 Washer 5 3
YB020007 Shock-proof pressure
8 1
gauge(0-40Mpa)
YB020008
9 Gasket 18 1
YB020009
10 Joint to hydraulic gauge 1
YB020010
11 Bolt M8*20 28
YB020011
12 Washer 8 66
YB020012
13 Mount for hydraulic gauge 1
YB020013
14 Retainer 1
YB020200
15 Renturn filter 1
YB020014
16 Screw M8*20 6
YB020015
17 Screw M12*25 4
YB020016
18 Washer 12 4
YB020017
19 Flange ,return filter 1
YB020018
20 O-ring 95*3.1 1
YB020019
21 Angle joint R3/4 1
YB020020
22 Check valve 1
YB020021
23 Joint M30*1.5-R3/4 1
YB020300
24 Liquid level and temp gauge 1
YB020022
25 Angle joint(oil drain) 5
YB020023
26 Screw M8*30 12
YB020024
27 Screw M8*25 20
YB020025
28 Transition plate,electric heater 2
YB020400
29 Self-sealing oil-in filter 1

-4-
 YB020500
30 Explosion-proof electric heater 2
YB020026
31 Connector,oil-in filter 1
YB020027
32 Door Ⅱ 1
YB020028
33 Joint 1 1/4-M45*2 3
YB020029
34 Tee R1 1/4 1
YB020030
35 Joint R1 1/4 1
YB020031
36 Check valve 1
YB020032
37 Transition joint R1 1/4 2
YB020033
38 Clamp seat Ⅰ 2
YB020034
39 Pipe clamp Ⅰ 2
YB020035
40 Screw plug NPT1 2
YB020036
41 Three-way ball valve 1
YB020037
42 Angle joint R1 1/4 1
YB020038
43 Top cover plate Ⅰ 1
YB020039
44 Tank cap 1
YB020040
45 Rubber pad t=4 1
YB020041
46 Bolt M10*25 14
YB020042
47 Washer 10 14
YB020043
48 Top cover plateⅡ 1
YB020044
49 Door Ⅲ 1

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 图三.机泵组（04.620.00）
3.Major Engine-pump Assy（04.620.00）

-6-
 Rig serial No
Major Engine-pump Assy YB030000
40018

Item Part No Description Qty Remark

1 YB030001 Oil-out flange 1

2 YB030002 Screw M14*40 4

3 YB030003 Washer 14 4

4 YB030004 Joint to hydraulic gauge 1

5 YB030005 Joint（NPT1/4-M14*1.5） 1

6 YB030006 Oil-in flange 1

7 YB030007 Screw M12*30 4

8 YB030008 Washer 12 4

9 YB030009 O-ring 65*3.1 1

10 YB030100 Oil-in line parts 1

11 YB030010 Ring 50*40*3.5 3

12 YB030011 Joint NPT1 1/2-M60*2 1

13 YB030012 Welded plate 2

14 YB030013 Mount base 1

15 YB030014 Bolt M16*50 6

YB030200 Explosive-proof engine
16 （37KW 1480r/min 1
380v）
17 YB030015 Welded plate 1

18 YB030016 Bolt M16*40 12

19 YB030017 Washer 16 16

20 YB030018 Support 1

21 YB030019 Coupling（60*140/40*70） 1

22 YB030020 Joint（M14*1.5-M14*1.5） 1

23 YB030021 Hose A6I（M14*1.5） 1

24 YB030022 Copper gasket 2

25 YB030023 Connector,drain 1

26 YB030024 Gasket 1

27 YB030025 Air line joint 1

28 YB030300 Axial plunger pump 1

-7-
29 YB030026 Joint NPT1-M36*2） 1
YB030027 Hose A22Ⅲ-750
30 1
（M36*2）
31 YB030028 O-ring 28*3.1 2

32 YB030029 Washer 20 4

33 YB030030 Bolt M20*40 4

-8-
4. Cooler Assy（04.630.00）

图四.水冷器总成（04.630.00）

-9-
 Rig serial No
Cooler Assy YB040000
40018

Item Part No Description Qty Remark

YB040001
1 Ball valve G1 1/4 2
YB040002
2 Joint 2-R1 1/4 2
YB040003
3 Hinged bolt G1 1/4 2
YB040004
4 Washer 42 4
YB040005
5 Joint body 2
YB040006
6 O-ring 40*3.1 2
YB040007
7 Stainless steel pipe 1
YB040100
8 Cooler 1
YB040008
9 Welded plate I 1
YB040009
10 Joint NPT1 1/4-M45*2 2
YB040010
11 O-ring 35*3.1 2
YB040011
12 Hose A-32I-2300 2
YB040012
13 Welded plateⅡ 1
YB040013
14 Screw M8*10 6
YB040014
15 Washer 8 6
YB040015
16 Retainer 1
YB040018
17 Screw M14*25 8
YB040017
18 Washer 14 8
YB040018
19 Fixed plate 1
YB040018
20 Screw M12*45 8
YB040020
21 Washer 12 8
YB040021
22 Washer 12 8
YB040022
23 Nut M12 8

- 10 -
5. Output Control Assembly
（142.210.00）

- 11 -
 Rig serial No
Output Control Assembly YB050000
40018

Item Part No Description Qty Remark

YB050001
1 Relief valve 1
YB050002
2 Pressure ball valve 2
YB050003
3 Valve panel 1
YB050004
4 Connection plate,valve panel 1
YB050005
5 Support,valve panel 1
YB050006
6 Joint NPT1/4-M45*2 1
YB050007
7 O-Ring 28*3.1 1
YB050008
8 Joint NPT1-M36*2 1
YB050009
9 Joint NPT3/4-NPT1 2
YB050010
10 Quick coupling NPT1 2
YB050011
11 Quick coupling NPT1-1/4 2
YB050012
12 Joint NPT1-1/4-NPT1-1/4 2
YB050013
13 Screw M12*20 4
YB050014
14 Screw M12*30 8
YB050015
15 Washer 12 12
YB050016
16 Joint NPT1/4-M14*1.5 1

- 12 -
 图六：加油机泵组 (04.190.00)

6.Oil-Fedder Engine-pump Assembly

（04.190.00）

- 13 -
 Rig serial No
Oil-Fedder Engine-pump Assembly YB010000
40018

Item Part No Description Qty Remark

YB010100 Electric engine
1 1
（3KW.380V.50Hz）
2 YB010001 Bolt M10*30 4

3 YB010002 Washer 10 6

4 YB010003 Screw M14*25 4

5 YB010004 Washer 14 4

6 YB010005 Supporting seat 1

7 YB010006 Coupling 1

8 YB010007 Bolt M10*25 2

9 YB010008 Washer 10 2

10 YB010200 Gear pump 1

11 YB010009 Bottom plate 1

12 YB010010 Combined washer 27 1

13 YB010011 Transition joint,oil-out 1

14 YB010012 Transition joint oil-in 1

15 YB010013 Angle joint 2

16 YB010014 Combined washer 33 1

17 YB010015 Hose C19I-5000 1

18 YB010016 Hose C19Ⅰ-1300 1

14
 图七：YZBS-120LDⅡ液压动力站电气图
7. Electrical Schematic Diagram of YZBS-120LDⅡ hydraulic power unit
15
 Electrical Schematic Diagram of YZBS-120LDⅡ hydraulic power unit Rig serial No
YB060000
40018

Item Part No Description Qty Remark

YB060001 Breaker
1 1 常熟富士
CM1-160L/3300
2 YB060002 AC contactor 3TF4822/220V 2 SIEMENS

3 YB060003 AC contactor 3TF4622/220V 2 SIEMENS

4 YB060004 AC contactor 3TB4222/220V 1 SIEMENS

5 YB060005 Thermal relay 3UA5840-2T 1 SIEMENS

6 YB060006 Thermal relay 3UA5240-1H 1 SIEMENS

7 YB060007 Time replay H3BH-N8 1 OMRON

8 YB060008 Indicator XB2-BVB5C 4 施耐德

9 YB060009 Button XB2-EA 6 施耐德

YB060010 Switch power supply
10 1 台湾明伟
AC220V/DC24V10A
11 YB060011 Fuse RT28-10 3 14X51 20A

12 YB060012 Fuse RT28-10 1 10X38 2A

13 YB060013 Transformer BK400 1 380V/220V

16